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Industrial POF Connectors - POF Application Center

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<strong>POF</strong> <strong>Connectors</strong><br />

A review of what’s available<br />

Paul M. Mulligan<br />

CEO, FiberFin Inc.<br />

Chairman, <strong>POF</strong>TO Standards Committee<br />

and member of the SAE, ODVA and 1394 TA


Outline<br />

3 basic classes of <strong>POF</strong> connectors<br />

<strong>Industrial</strong> / automation <strong>Connectors</strong><br />

Automotive / MOST for <strong>POF</strong> connector system<br />

Consumer electronics, Digital audio,<br />

FTTH, IPTV and networks<br />

Tools for connector termination<br />

Summary / Questions


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong>


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Why a 1mm <strong>POF</strong> <strong>Connectors</strong>?<br />

• Currently the world <strong>Industrial</strong> / automation industries are<br />

using large amounts of 1mm <strong>POF</strong><br />

(Plastic Optical Fiber) connections' with great success<br />

• Most <strong>Industrial</strong> network Consortia’s have adopted <strong>POF</strong><br />

into there standards.<br />

• The inexpensive fiber connectivity and cabling are<br />

mainly used for control applications but the need for<br />

higher speeds for networking are coming fast.<br />

• The current <strong>POF</strong> connectors' available are not IP-rated<br />

for extreme industrial environments<br />

• Some of the <strong>Industrial</strong> 1mm <strong>POF</strong> connectors are the<br />

SMA, ST , PN/F07 and AVAGO versatile link


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

SC<br />

Hybrids /<br />

Customs<br />

SC Duplex<br />

AVAGO<br />

Versatile Link / HFBR<br />

F05<br />

SMI i-Link<br />

PN<br />

F07<br />

SC-RJ<br />

BFOC<br />

FSMA


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

AVAGO “Versatile Link” (Proprietary)<br />

• Characteristics<br />

� Proprietary connectors<br />

� Friction / latching styles<br />

� SI-<strong>POF</strong> 980/1000<br />

� Low cost<br />

� Field Termination<br />

Puck/Polish, FiberFin<br />

HFBR-4501


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

SMA 905 Fiber Connector Family<br />

Light-Seal SMA 905<br />

• Characteristics<br />

� SMA type connectors<br />

� Nut locking style<br />

� SI-<strong>POF</strong> 980/1000<br />

� Field Termination<br />

Puck /Polish


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

ST (BFOC) Fiber Connector Family<br />

Light-Seal ST<br />

• Characteristics<br />

� ST ® type connectors<br />

� Bayonet locking style<br />

� SI-<strong>POF</strong> 980/1000<br />

� Field Termination<br />

Puck /Polish


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

P/N F07<br />

• Characteristics<br />

� Duplex construction<br />

� Latching locking style<br />

� SI-<strong>POF</strong> 980/1000<br />

� Field Termination<br />

Puck /Polish


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

TOSLink / F05<br />

Light-Seal FO5<br />

• Characteristics<br />

� Simplex construction<br />

� Friction locking style<br />

� SI-<strong>POF</strong> 980/1000<br />

� Field Termination<br />

Puck /Polish, FiberFin


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

SC Simplex and SC Duplex<br />

• Characteristics<br />

� SC type connectors<br />

(Acc. IEC61754-4)<br />

� Push-Pull type<br />

� SI-<strong>POF</strong> 980/1000<br />

� Field Termination<br />

Puck / Polish


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Connector - SC-RJ<br />

• Characteristics<br />

� Smallest SC-Duplex Connector<br />

Push-Pull type<br />

� SI-<strong>POF</strong> 980/1000<br />

� Half the size of an SC-Duplex<br />

Connector (SFF)<br />

� Compatible with R&M Copper<br />

Patch Panel and Outlets<br />

� SC Simplex compatible<br />

� Field termination<br />

Puck / Polish


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Connector - SC-RJ<br />

Security System – Level 1<br />

“Click”<br />

R&M Coding Standard Colors:<br />

� 62,5µm OM1 black<br />

� 50µm OM2 orange<br />

� 50µm OM3 turquoise<br />

� SI-<strong>POF</strong> yellow<br />

Modular Clip on System on both sides


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Harsh Environment<br />

<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Harsh Environment


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Harsh Environment<br />

Sealed <strong>POF</strong> <strong>Connectors</strong><br />

These <strong>POF</strong> connectors must be able to withstand<br />

industrial environments that usually include:<br />

• IP54 or IP 65 and or IP 67 rating,<br />

preferably with a 1200 PSI wash down.<br />

• Can be over molded or Sealed back shell.


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Harsh Environment SC-RJ w / IP67<br />

� Characteristics<br />

� Push-Pull-System<br />

� 2,5 mm precision ferrules<br />

� Low insertion loss<br />

� Locked against rotation<br />

� Field assembled<br />

� Color coding (white,<br />

orange, yellow, blue)<br />

� IP67 dust cap and pulling<br />

eye


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Harsh Environment Micro-FX<br />

•Micro FX<br />

•Hirschmann Automation and Control, Inc.,<br />

•Harting<br />

•SOURIAU


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Harsh Environment M-12 microFX<br />

Copyrights: Hirschmann Automation and Control, Inc<br />

• Characteristics<br />

� Small form factor-duplex<br />

connector,<br />

� Nut style locking<br />

� IP-65 Rated<br />

� SI-<strong>POF</strong> 980/1000<br />

� Hybrid, Two electrical<br />

connections<br />

� Field termination<br />

Puck / Polish


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Harsh Environment, Custom, MIL-E-QUAL ®<br />

Copyright: Conxall Corp.<br />

� Characteristics<br />

� 3 to 37 Ferrules<br />

� Nut locking style<br />

� Hybrid capable<br />

� Box mount or cable<br />

pin/socket styles<br />

� Field assembled<br />

� Color coding (white,<br />

orange, yellow, blue)<br />

� IP65


<strong>Industrial</strong> <strong>POF</strong> <strong>Connectors</strong><br />

Ethernet/IP on the factory floor<br />

With the acceptance of Ethernet/IP on the factory floor,<br />

<strong>POF</strong> will continue to be used on the lower rungs of the factory<br />

floor network (at the device level).<br />

Two wire twisted shielded media is the most popular for<br />

interfacing with distributed/remote I/O devices, and is<br />

expected to remain so.<br />

Use of fiber optic cables (glass and plastic) is expected to grow<br />

rapidly within the near future.


CE <strong>POF</strong> <strong>Connectors</strong><br />

Consumer Electronics<br />

<strong>POF</strong> <strong>Connectors</strong>


Consumer Electronics <strong>POF</strong> <strong>Connectors</strong><br />

SMI i-Link<br />

Connector Less<br />

TOSLink<br />

F05<br />

PN<br />

F07<br />

Mini Jack


CE <strong>POF</strong> <strong>Connectors</strong><br />

Mini-Jack (digital Audio)<br />

(Mini-Jack)<br />

“Concentric Plugs And Jacks”<br />

• Characteristics<br />

� Friction locking style<br />

� SI-<strong>POF</strong> 980/1000


CE <strong>POF</strong> <strong>Connectors</strong><br />

TOSLink /F05 (digital Audio)<br />

Light-Seal FO5<br />

• Characteristics<br />

� F05 type connectors<br />

� Friction locking style<br />

� SI-<strong>POF</strong> 980/1000<br />

� Field Termination<br />

Puck /Polish, FiberFin


CE <strong>POF</strong> <strong>Connectors</strong><br />

SMI (Small Media Interface)<br />

• Characteristics<br />

� Small form factor, duplex<br />

connector,<br />

� Push-Pull locking style<br />

� SI-<strong>POF</strong> 980/1000<br />

� Field termination<br />

Puck / Polish, FiberFin


CE <strong>POF</strong> <strong>Connectors</strong><br />

Ethernet / - RCC45 2<br />

� Characteristics<br />

� Cat.5e unshielded<br />

(Acc. ISO11801,<br />

TIA/EIA568B)<br />

� Up to 100MHz<br />

� 2 Additional holes for <strong>POF</strong><br />

� „Tool less“ (IDC and screw<br />

ferrule)<br />

� Field Termination<br />

Puck /Polish


CE <strong>POF</strong> <strong>Connectors</strong><br />

Ethernet / - RCC45 2<br />

RCC45 Adapter F-07<br />

� Adapter to connect<br />

<strong>POF</strong> connector<br />

� Sstandard F-07(PN type)


CE <strong>POF</strong> <strong>Connectors</strong> ?<br />

Connector less (OptoLock®)<br />

(OptoLock®)<br />

“Connector less Solution”<br />

• Characteristics<br />

� Push in locking style<br />

� SI-<strong>POF</strong> 980/1000<br />

� Field Termination<br />

No Polish, Razor cut,<br />

FiberFin ®


Automotive <strong>POF</strong> <strong>Connectors</strong><br />

Automotive <strong>POF</strong> <strong>Connectors</strong>


Automotive <strong>POF</strong> <strong>Connectors</strong><br />

The MOST Connector<br />

Media Oriented Systems Transport is a multimedia fiber-optic<br />

network for automotive applications. It is a network developed by<br />

the automotive industry for the automotive industry. It’s design<br />

allows for low-overhead and cost interface for the simplest of<br />

devices, such as microphones and speakers.<br />

Source: Most Cooperation Group


Automotive <strong>POF</strong> <strong>Connectors</strong><br />

The MOST Connector<br />

MOST Specification of Physical Layer rev. 1.1 09/2003<br />

Most Cooperation Group<br />

Specifies 5 hybrid <strong>POF</strong>/copper connector styles:<br />

1 design with 2 optical pins and and no copper contacts<br />

3 design with 2 optical pins and and up to 18 copper contacts<br />

1 design with 4 optical pins and 2 rows of 12 copper contacts<br />

MOST-CON-2-xx Connector


Automotive <strong>POF</strong> <strong>Connectors</strong><br />

The MOST Connector<br />

MOST <strong>POF</strong><br />

Ferrules / <strong>Connectors</strong><br />

2 types of ferrules, male and female<br />

• Plastic for automation<br />

• Brass repair<br />

• Easy to terminate<br />

• Lowest cost


Automotive <strong>POF</strong> <strong>Connectors</strong><br />

The MOST Connector<br />

MOST <strong>POF</strong> Ferrule


<strong>POF</strong> Field Connector Termination<br />

<strong>POF</strong> Field Connector Termination<br />

2 Styles of Finishing <strong>POF</strong><br />

1. Grinding / Polishing Hand Technique<br />

2. “All-in-One” Hand Tool Technique


Field Connector Termination<br />

Puck/ Polish Technique<br />

Field Connector Termination<br />

Puck/ Polish Technique


Field Connector Termination<br />

Puck/ Polish Technique<br />

Pros<br />

Lowest supply costs<br />

Lowest cost of tooling<br />

Cons<br />

Inconsistent results<br />

Time consuming<br />

Versatile Puck / Polish kit


Field Connector Termination<br />

Puck/ Polish Technique<br />

<strong>POF</strong> cable stripper<br />

Puck / Polish connector kit


Field Connector Termination<br />

Hand Tool Termination<br />

Hand Tool Termination<br />

“No Polishing!”


Connector Termination<br />

Hand Tool Termination, FiberFin<br />

Pros<br />

Lowest labor costs<br />

Consistent results<br />

Professional representation<br />

Cons<br />

Higher initial cost<br />

for tool kits


Field Connector Termination<br />

Hand Tool Termination<br />

•<strong>POF</strong> <strong>Connectors</strong> are usually field installable<br />

•<strong>POF</strong> Installer kits are available to perform these installs<br />

within a minimum amount of space or light.<br />

•FiberFin installer kits can be used with a minimum of<br />

training and effort<br />

• FiberFin Installer kits come with all needed<br />

supply’s to do field terminations.<br />

• FiberFin AVAGO Versatile link kit shown<br />

here.


Insertion Loss of <strong>POF</strong> End faces<br />

with 980/1000 SI-<strong>POF</strong><br />

measured without other misalignments


<strong>POF</strong> Connector Installation<br />

Quality Statement<br />

• Consistent results reflect on you and your Company<br />

• Don’t think that you can “Just get by” when dealing with<br />

<strong>POF</strong><br />

• The best components will give you the quality and<br />

consistent results<br />

• Buy the best quality fiber,connectors and equipment and<br />

they will pay back in not having any problems and rework.


Thanks to the following companies:<br />

FiberFin, Inc.<br />

Hirschmann<br />

Automation and<br />

Control, Inc<br />

FiberFin, Inc. Phone 001-630-553-6924<br />

201 Beaver Street Fax 001-630-553-9025<br />

Yorkville IL. 60560 USA Email Paul@FiberFin.com


Thank You!<br />

for your kind attention…..<br />

Questions?

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