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Fact - BPIF Cartons

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turning to cartons<br />

brand owners and manufacturers are increasingly<br />

to help boost sales and reinforce brand values


CARTONS<br />

are versatile, cost-e�ective<br />

and o�er an unmatched<br />

carbon footprint!<br />

Packing a Punch With packaging playing a pivotal role in the<br />

protection and promotion of the products on our supermarket shelves, brand<br />

owners and manufacturers are increasingly turning to cartons to help boost sales<br />

and reinforce brand values in a �ercely competitive retail environment.<br />

<strong>Fact</strong>:<br />

Around 80% of the<br />

wood �bre used by<br />

European paper and<br />

board industry comes<br />

from European forests.<br />

<strong>Fact</strong>:<br />

Forest coverage in<br />

Europe increases by<br />

an area the size of<br />

London every year!<br />

2<br />

Cartonboard technologies have advanced<br />

in leaps and bounds over the last few years,<br />

enabling packaging specialists to design<br />

and manufacture high-quality cartons in<br />

truly bespoke forms at the kind of<br />

volumes that now make them among the<br />

most appealing and cost-e�ective options<br />

available.<br />

Unique custom-designed styles o�er<br />

product di�erentiation and tangible brand<br />

support, while imaginative extras including<br />

striking print �nishes, anti-counterfeit and<br />

security features add value where it most<br />

counts: on the shelf! Cartonboard can also<br />

readily be combined with other materials<br />

for added impact; a successful multi-<br />

substrate combination can provide even<br />

greater versatility and value.<br />

<strong>Fact</strong>or in cartonboard’s impressive green<br />

credentials and you have pretty much the<br />

perfect sustainable packaging solution:<br />

renewable, recyclable, recycled, biodegrad-<br />

able and compostable, with a carbon<br />

footprint that’s among the best of all<br />

packaging materials!<br />

The British Printing Industries Federation. Turning to <strong>Cartons</strong>.<br />

A Lighter Footprint<br />

According to a recent Life Cycle Impact<br />

Assessment commissioned by Pro Carton,<br />

the current average carbon footprint for<br />

cartons stands at 964 kg of fossil CO2<br />

emissions for every tonne of cartonboard<br />

produced and converted. That equates to a<br />

healthy 7% reduction from 2005 �gures.


Change for Good It’s clear that quality packaging<br />

helps to support the environment by minimising waste. But by utilising<br />

cartons more widely, manufacturers and retailers alike can move one step<br />

further towards a more sustainable industry.<br />

<strong>Fact</strong>:<br />

Around 50% of the<br />

energy used to produce<br />

cartonboard comes<br />

from sustainable<br />

biomass.<br />

<strong>Fact</strong>:<br />

Forest thinning and<br />

saw mill waste is<br />

commonly used<br />

in cartonboard<br />

production.<br />

• Cartonboard is made from wood<br />

�bres – around 80% of which comes<br />

from well-managed European forests<br />

• New plantings outstrip by far the<br />

wood harvested each year<br />

• Forests provide a rich natural<br />

habitat for plants and animals and<br />

bring economic bene�ts to local<br />

communities<br />

These forests also play an important role in<br />

climate change mitigation. Carbon dioxide<br />

is absorbed and �xed in the ground via the<br />

roots and stumps, while the wood �bres<br />

that are made into cartonboard also store<br />

carbon in the �nished product. Recycling<br />

the cartons keeps the CO2 locked in and<br />

prevents it returning to the atmosphere.<br />

Recycled �bre now accounts for up to half<br />

the materials used in production, and the<br />

board mills themselves derive around 50%<br />

of their primary energy from wood<br />

by-products, making them less reliant on<br />

traditional fossil fuels.<br />

Check out<br />

http://environment.procarton.com/ for quick and easy<br />

info on cartons’ environmental credentials and<br />

http://sustainability.procarton.com for more details.<br />

3<br />

Red Squirrel © Paul Cook / Firecrest © Martin Cade Portland Bird Observatory


CARTONS<br />

communicate a persuasive<br />

marketing message<br />

right on the shelf!<br />

Using Your Head It’s o�cial – according to one of the world’s<br />

leading specialists in marketing-orientated brain research, cartons are the<br />

preferred choice of packaging by the majority of today’s consumers!<br />

<strong>Fact</strong>:<br />

<strong>Cartons</strong> are made<br />

from wood �bre,<br />

a renewable raw<br />

material which<br />

absorbs CO2.<br />

<strong>Fact</strong>:<br />

46% of European<br />

land mass is forested.<br />

4<br />

Using a ground-breaking approach, Gruppe<br />

Nymphenburg Consultants (GNC) has<br />

developed brain-based motive and<br />

decision model, Limbic®, which is capable of<br />

analysing the e�ect of packaging on the<br />

buying process. Its �ndings o�er valuable<br />

insights into how to enhance the emotional<br />

e�ect of packaging through form and<br />

design, and how to address di�erent target<br />

audiences more precisely.<br />

The report showed that:<br />

The British Printing Industries Federation. Turning to <strong>Cartons</strong>.<br />

• Consumers have strong, positive<br />

perceptions about cartons<br />

• This stems partly from the fact<br />

that some of Britain’s best-known<br />

brands have used distinctive carton<br />

packaging for decades<br />

• The unmatched environmental<br />

bene�ts of cartons impart an<br />

all-important feel-good factor<br />

In the study, 700 respondents were<br />

interviewed; the resulting report o�ers new<br />

and greater insights into how varieties of<br />

form, colour and design can best address<br />

speci�c target audiences and their needs<br />

and – most importantly – o�ers ten<br />

practical principles for successful sales using<br />

cartonboard packaging.<br />

Log on to www.procarton.com for the<br />

full report.


Pulling Power! With around 75% of purchasing decisions made in<br />

store at the shelf itself, it makes sound economic sense to ensure that your brand<br />

stands out from the crowd in well-designed, eye-catching packaging.<br />

<strong>Fact</strong>:<br />

<strong>Cartons</strong> contribute<br />

on average just 0.1%<br />

to 5% of the cost<br />

of most products.<br />

<strong>Fact</strong>:<br />

Consumer studies show<br />

that cartons are the<br />

most trusted form<br />

of packaging.<br />

• <strong>Cartons</strong> provide the ideal<br />

opportunity to communicate a<br />

persuasive marketing message<br />

right on the shelf<br />

• They can be shaped into a<br />

virtually endless variety of forms<br />

for maximum impact<br />

• High-quality print �nishes,<br />

on-pack graphics and special e�ects, e�ects,<br />

such as holograms, create instant<br />

appeal<br />

Surveys also consistently show that<br />

packaging is the most e�ective form of<br />

promotion when consumers are<br />

considering whether to buy products<br />

again – pushing even costly TV advertising<br />

into second place.<br />

<strong>Cartons</strong> are used across the majority of<br />

sectors from frozen food to household<br />

products. They are also important in the<br />

packaging of premium products such as<br />

cosmetics, perfumes, spirits and<br />

confectionery, where they impart extra<br />

impact. Some of the most iconic brands of<br />

our time – Toblerone, Twinings,<br />

After Eight, Kellogg’s – owe much<br />

to the creative and innovative use of<br />

cartonboard packaging.<br />

5


CARTONS<br />

Made from sustainable<br />

resources which are<br />

natural & fully recyclable.<br />

Tick all the Boxes Packaging that’s lightweight, versatile<br />

and cost e�ective, with short production lead times and powerful shelf appeal<br />

is worth its weight in gold – especially when brand competition is �erce and<br />

margins are tight.<br />

<strong>Fact</strong>:<br />

Absolutely no wood<br />

from tropical rain forests<br />

is used in the manufacture<br />

of cartonboard.<br />

<strong>Fact</strong>:<br />

Security features can<br />

actually be embedded<br />

in cartonboard for<br />

full traceability.<br />

6<br />

By utilising cartons, every stage of the supply<br />

chain can be carefully controlled, ensuring<br />

products arrive on the shelf on schedule<br />

and in great shape. Improvements in<br />

cartonboard production processes have led<br />

to substantial reductions in carton weight<br />

over the years and with raw materials readily<br />

available from sustainable sources, cartons<br />

remain consistently cost e�ective.<br />

The British Printing Industries Federation. Turning to <strong>Cartons</strong>.<br />

• <strong>Cartons</strong> are easy to stack, in the<br />

warehouse, in store and at home,<br />

and can be recycled widely, with no<br />

complex sorting required<br />

• They can incorporate a wide<br />

range of security systems, including<br />

tamper-evident and child-resistant<br />

designs<br />

• Counterfeiting measures can<br />

easily be factored in<br />

Advances in media technology mean that<br />

novel extras, such as battery-powered<br />

information devices, can be included to<br />

interact with the consumer and deliver<br />

important information - a feature that could<br />

be especially useful on medical products.


Case Studies Here’s just a small sample<br />

of the brand owners and manufacturers who have<br />

embraced the very real bene�ts that cartons o�er...<br />

<strong>Fact</strong>:<br />

Packaging is the<br />

best method of<br />

stimulating<br />

repeat purchases.<br />

<strong>Fact</strong>:<br />

Some carton packing<br />

machines can reach<br />

speeds of up to<br />

1000 cartons/min.<br />

Purple Goes Green<br />

Cadbury’s successful Roses and Heroes<br />

brands, previously packaged in a 1kg<br />

tin-plate container are now available in a<br />

colourful, consumer-friendly carton with a<br />

laminated lid for strength and added ‘gift<br />

appeal’. The tin-replacement carton was<br />

developed as part of an initiative designed<br />

to help Cadbury’s reduce its environmental<br />

impact on the planet – the weight of the<br />

pack has been reduced by 45% and is<br />

fully recyclable.<br />

Bubbling up<br />

Premium gin brand, Bombay Sapphire has<br />

recently had a successful packaging<br />

revamp for maximum impact on the shelf<br />

and tangible brand di�erentiation. A<br />

special 3-D e�ect was used to create the<br />

illusion of bubbles that look so real, it’s hard<br />

to resist touching them! The life-like<br />

perspective produces the impression of<br />

depth and mimics an embossed e�ect<br />

that’s truly tactile.<br />

Eggstraordinary!<br />

Famous organic chocolate specialist,<br />

Green & Black’s commissioned the<br />

creation of an innovative carton to<br />

contain its 2009 Easter egg. With the<br />

weight of packaging reduced by a<br />

whopping 60%, the remarkable<br />

bag-shaped carton not only delivered a<br />

powerful retail shelf presence, but also<br />

resulted in an annual weight reduction<br />

of more than 70 tonnes of plastic and<br />

cardboard packaging.<br />

Eco Savings<br />

In line with its ongoing sustainability drive,<br />

Young’s Seafood has relaunched its range of<br />

�sh pies in a new re-engineered outer<br />

carton that uses 12% less packaging, saving<br />

some 242 tonnes of board each year. The<br />

new eco packs are easier to distribute and<br />

take up less space in the freezer, delivering<br />

bene�ts across the supply chain.<br />

Touch Sensitive<br />

With European legislation dictating the<br />

application of key product information in<br />

Braille format on an increasing range of<br />

pharmaceutical packages, it’s important<br />

for brand owners and manufacturers to<br />

�nd a high-quality, cost-e�ective method<br />

of conforming to this crucial legal<br />

requirement. Cartonboard provides the<br />

ideal substrate for the Braille embossing<br />

process whereby dots can be precisely<br />

placed at speed on any or all of the<br />

carton’s faces, resulting in improved<br />

patient security.<br />

7


Case Studies continued<br />

<strong>Fact</strong>:<br />

Cartonboard �bres<br />

can be recycled up to<br />

seven times.<br />

<strong>Fact</strong>:<br />

Paperboard packaging<br />

comprises 42% of all<br />

packaging in Europe.<br />

<strong>Fact</strong>:<br />

Around 50% of cartons<br />

in Europe are made from<br />

recycled cartonboard.<br />

Cereal Success<br />

As part of its recent brand re-launch,<br />

Dorset Cereals replaced bags with<br />

cartons - successfully raising both turnover<br />

and pro�tability pro�tability at a stroke! The premium<br />

breakfast cereal company from Poundbury<br />

wanted to increase their market share<br />

while at the same time improving brand<br />

awareness and shelf impact. The exercise<br />

resulted in the creation of an award-winning<br />

carton that really stands out from the crowd.<br />

Smart Selection<br />

Nestlé UK’s removal of the traditional plastic<br />

inserts from its 2009’s Christmas selection<br />

boxes is estimated to have saved around<br />

200 tonnes of packaging compared to 2007<br />

�gures – this in addition to a further 17-20%<br />

weight reduction in the company’s medium<br />

and large boxes. The innovative replacement<br />

card presentation trays make the packaging<br />

easily recyclable without having to<br />

separate di�erent materials and, importantly,<br />

without impacting the product’s quality.<br />

Box Fresh<br />

The innovative one-day carton sandwich<br />

wedge launched in 2000 by Pret A<br />

Manger has revolutionalised the way<br />

sandwiches are marketed and sold today.<br />

This customer-friendly packaging format<br />

quickly became an iconic Pret A Manager<br />

design, reducing the use of plastics and<br />

pioneering an industry-wide uptake<br />

of sustainable cartonboard. The latest<br />

two-day wedge carton now accounts for<br />

approximately 25% of all sandwiches sold<br />

in the UK!<br />

Carry On<br />

The perennial problem of how to transport<br />

drinks from beer tent to table without<br />

sloshing most of it on the �oor �oor �oor �oor �oor has now<br />

been solved, courtesy of an innovative new<br />

drinks tray. The disposable multi-cup tray<br />

is fabricated<br />

from<br />

unbleached<br />

recyclable<br />

cartonboard<br />

and o�ers the potential for prominent<br />

branding opportunities on all six sides.<br />

Pop-up construction makes assembly<br />

a breeze and the cleverly designed side<br />

thumb hole ensures the tray can be carried<br />

safely in one hand.<br />

Gorgeous Gifts<br />

The successful Nivea cosmetics brand<br />

received a sales boost over Christmas,<br />

thanks to the introduction of a specially<br />

commissioned range of eye-catching<br />

gift packs, aimed at delivering optimal<br />

shelf appeal throughout the competitive<br />

seasonal market. The cartons - designed to<br />

securely hold a selection of mini face and<br />

body treats - re�ect the brand's premium<br />

image and make imaginative use of print<br />

�nishes for maximum impact.<br />

British Printing Industries Federation,<br />

Farringdon Point, 29-35 Farringdon Road,<br />

London EC1M 3JF<br />

Telephone: 020 7915 8300<br />

Fax: 020 7405 7784<br />

www.britishprint.com

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