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MARCH<br />

APRIL<br />

| 2 | <strong>2010</strong><br />

www.shipandoffshore.net<br />

The international publication of<br />

� Holistic design: Propulsion<br />

system for AHTS 10<br />

� Oil and gas projects:<br />

Multiphase pumps 20<br />

� Arctic Trends: Ice<br />

navigation standard 54


My Vision Ambitious and challenging offshore installations in harsh<br />

environments have to be designed and optimized totally from an operational<br />

point of view taking into consideration the full range of determining factors,<br />

such as technical possibilities, investment requirements, lifecycle and<br />

operational costs. This sounds unpretentiously simple. So why is this still a<br />

remarkable vision or philosophy?<br />

SEA2ICE<br />

DR.-ING. WALTER L. KUEHNLEIN<br />

Stadthausbruecke 1-3<br />

D-20355 Hamburg<br />

Services<br />

� Operational optimized design philosophies and<br />

concepts for offshore installations in harsh<br />

environments, especially in ice covered waters<br />

� Evacuation concepts for ice covered waters<br />

� Supervision of numerical simulations and model<br />

tests in ice and open waters<br />

Currently, offshore projects<br />

are mostly designed from<br />

an engineering point of view,<br />

i.e. the most reasonable<br />

solution is developed. It is<br />

essential to develop a holistic<br />

concept at a very early<br />

stage of a project. This makes<br />

it possible to formulate<br />

new offshore concepts and<br />

dramatically cuts construction<br />

and lifecycle costs. Cost<br />

reductions of up to 50% are<br />

achievable particularly for<br />

projects in ice covered waters.<br />

SE SEA2 A2 A IC I E . DR D .- .-IN IN ING. G. G W<br />

W WWAL<br />

AL A TE TER R L. L KUE U HNLEIN IN |<br />

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Sta ta tadt dt d ha haus us usbr br brue ue ck cke k e 1- 1 3 | D-2035 355 5 Ha Hamb mb mbur ur u g | ad advi vi vice ce ce@s @s @sea ea ea2i 2i 2 ce ce.c .com om | wwww<br />

ww ww.s .s .sea ea e 2i 2ice ce ce.c .com com<br />

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H ou o st ston on o + +1- 1- 1 28 281- 1- 1 97 973 3 61 6146 46 4 |<br />

| H HHon<br />

H on ong g Ko K ng +852-81 8170 70 3<br />

3322<br />

22 223 3 | Lo L nd ndon on +44 44 -2 -20- 2 0- 0 81 8133 33 3 6614<br />

146 | Singapore e +6 +65- 5- 5 31 3108 08 0 0055<br />

55 559


Leon Schulz M.Sc.<br />

Managing Editor<br />

Malta<br />

leon.schulz@dvvmedia.com<br />

Offshore as pacesetter<br />

The offshore sector is currently acting as the spearhead<br />

of maritime technology progress in many respects.<br />

A key trend within offshore exploration and development<br />

is the shift from operations at depths of 1,000-<br />

1,500m to advanced subsea operations down to 4,000m.<br />

Larger and more sophisticated units with advanced<br />

capabilities as well as green operation with optimal fuel<br />

effi ciency are required.<br />

A special focus of this issue is on the propulsion systems<br />

required for offshore vessels. Again, know-how gained<br />

here could be profi tably used for other types of vessels<br />

with a demanding operating profi le.<br />

As an example, bollard-pull is obviously vital for anchor<br />

handling tug supply vessels (AHTS). The bollard-pull is<br />

determined not solely by the installed power but also<br />

by an optimised propulsion system and hull lines. An<br />

optimal solution will consider all these three factors.<br />

The article on page 10 describing the interplay between<br />

power, propeller, nozzle and hull lines is of interest not<br />

only for offshore vessels.<br />

Hybrid propulsion is another trend, and nowhere else<br />

has it reached such an advanced stage as in propulsion<br />

systems for offshore support vessels. The plants installed<br />

on Olympic Hera and Olympic Zeus are discussed on page<br />

14, with fuel consumption and environmental aspects<br />

being crucial considerations.<br />

Air lift drilling and subsea boosting by means of multiphase<br />

pumps in series are two examples of how complex<br />

mining and the exploration of oil and gas becomes<br />

Dr.-Ing. Silke Sadowski<br />

Editor in Chief<br />

Hamburg<br />

silke.sadowski@dvvmedia.com<br />

COMMENT<br />

with increasing depth. In the fi rst case, air lift drilling is<br />

used for subsea diamond mining in depths down to over<br />

200m. The unique system described on page 20 gives an<br />

indication of how offshore raw material mining might<br />

become economically feasible also for materials other<br />

than diamonds in future. The article on page 16 deals<br />

with multiphase pumps and how these can save considerable<br />

energy and at the same time boost pressure from<br />

almost 0 bar to 200 to 300 bar for oil-water-gas mixtures<br />

with natural untreated well production.<br />

A perennial problem on ships and especially offshore<br />

units is corrosion. To combat corrosion, the aluminium-nickel-silicon-brass<br />

alloy Tungum has displayed<br />

outstanding qualities for use in piping systems. The<br />

corrosion resisting characteristics of Tungum make it especially<br />

suitable for the offshore industry, and here is another<br />

example of how high requirements in the offshore<br />

sector may prompt implementation of new technology<br />

in other areas of the shipping industry (page 40).<br />

Arctic operation in ice conditions has also involved new<br />

challenges for the offshore industry. Shipping is now<br />

taking advantage of the newly gained polar expertise.<br />

Cruise vessels in particular are increasingly visiting Arctic<br />

waters (page 58).<br />

Ship & Offshore | <strong>2010</strong> | N o 2 3


International Publications for Shipping, Marine and Off shore Technology<br />

Free issues<br />

available!<br />

Just send us an email:<br />

service@dvvmedia.com<br />

Euro 17,50 | www.schiffundhafen.de<br />

62. Jahrgang | C 6091<br />

01|10<br />

��Maritime Wirtschaft:<br />

Jahresbilanz und Ausblick 12<br />

��<strong>Schiff</strong>sbetrieb: Condition-<br />

Based Maintenance 24<br />

The Wake<br />

– the only emission we want to leave behind<br />

24<br />

� Offshore &<br />

Marine Technology<br />

Propulsion &<br />

manoeuvring technology<br />

10 Optimising propulsion systems<br />

for AHTS vessels<br />

14 Hybrid propulsion concept for<br />

large AHTS<br />

16 Two offshore support vessels for<br />

E.R. <strong>Schiff</strong>ahrt<br />

Industry news<br />

18 41st OTC in Houston<br />

18 Contract for Mobile Offshore<br />

Application Barge<br />

German Offshore<br />

Equipment<br />

19 Directory of German companies<br />

offering equipment for the<br />

offshore market<br />

4 Ship & Offshore | <strong>2010</strong> | N o 2<br />

��SO X -Emissionen: Trockenes<br />

Abgasbehandlungssystem 38<br />

NO 3 INSIDE REPORT<br />

18 JANUARY<br />

<strong>2010</strong> German yard Lloyd Werft is in talks about the entry of a new strategic investor into the company.<br />

| “We are in talks about the sale of a shareholding,” said yard chief executive Mr Werner Lüken, declining<br />

to name the possible buyer. The new investor could buy shareholdings in the yard currently<br />

owned by Italian yard Fincantieri and the yard’s management, he said. He declined to name the<br />

potential buyer. Fincantieri bought a 21 percent share in the yard in 2006 but had now given up<br />

plans to buy a majority stake and develop strategic cooperation in cruise ship modernisation, a sector<br />

both yards specialise in. The Bremen state government was also interested in selling its 13.1 percent<br />

shareholding in the yard, a state spokesman said. Managers control the rest of the shares. (See also<br />

Germany)<br />

German engineering group ThyssenKrupp is in fi nal talks on the sale of its Hamburg yard Blohm<br />

+ Voss to United Arab Emirates (UAE) buyer Abu Dhabi Mar, according to informed sources. |<br />

The two parties aim that ThyssenKrupp’s supervisory board approve the deal by end-January, the<br />

sources said. The purchase price has not been agreed yet, but insiders suggest a sum in the lower<br />

three-digit million euro range. Apart from that, Abu Dhabi Mar wants to win corvette and yacht orders.<br />

ThyssenKrupp said only that talks are continuing.<br />

Shipbuilder STX has confi rmed that some 430 jobs may be cut at its Turku shipyard in Finland. |<br />

The company adds that nearly all staff can expect working hours to be cut or compulsory holidays to<br />

be introduced at some point because of a lack of orders. Around 370 of the job cuts affect shipyard<br />

workers; another 60 offi ce jobs are to be slashed. The shipyard’s current ship order, the luxury liner<br />

Allure of the Seas, is well on its way to completion. The future of the shipyard seems rather bleak if<br />

new orders do not surface. The company launched layoff talks in early November of last year. Talks<br />

with staffs are still continuing. Some of the layoffs will be carried out this winter. The rest are expected<br />

to occur by the end of the year.<br />

South Korean shipbuilders won fewer newbuilding orders than their Chinese rivals in 2009 and<br />

China’s shipbuilding order book is now larger than Korea’s, London-based market researcher<br />

Clarkson Plc said. | Korean shipbuilders won a combined 3.15 million compensated gross tons<br />

(CGTs) in new orders last year, accounting for 40.1 percent of all new global orders, said Clarkson.<br />

New orders at Chinese shipyards totalled 3.49 million CGTs during the cited period, accounting for<br />

a dominant share of the total new world orders, Clarkson said. Market observers said Chinese shipbuilders<br />

have won new orders for cheaper, simple vessels, while South Korean shipbuilders have<br />

continued to focus on high-priced vessels and offshore oilfi eld facilities. South Korea also gave up the<br />

top position to China in the global shipbuilding industry in terms of order backlogs, according to the<br />

researcher. South Korean shipbuilders’ combined order backlogs totalled 52.83 million CGTs as of<br />

early January <strong>2010</strong>, compared with Chinese rivals’ 53.22 million CGTs, it said.<br />

Indian shipbuilders are heading for another hard year in <strong>2010</strong> amidst weak demand and prospects<br />

of order cancellations as the global economy struggles to emerge from a slowdown, analysts<br />

said. | Bharati Shipyard remains a lone promising outlook for investors on expectation its recent<br />

acquisition of customer Great Offshore Ltd, an Indian offshore contractor. The takeover of Great<br />

Offshore will boost Bharati’s order book and cash fl ows as Great Offshore has major expansion plans.<br />

The Indian shipbuilding sector faced a tough 2009 as new orders collapsed. “For <strong>2010</strong>, we do not<br />

see improved orders. The order book has been stagnant and will continue to remain so,” said Kunal<br />

Lakhan, a shipbuilding analyst at Indian analyst KR Choksey. While Lakhan expects some shipping<br />

fi rms to delay delivery to next year, others are concerned that the over-supply may lead to order cancellations<br />

for shipyards (See also India)<br />

Propulsion<br />

A holistic approach is essential for improving a<br />

propulsion system. The complex confi guration<br />

on board an offshore vessel is a good example<br />

of the interaction between the individual<br />

propulsion components, the aim being to fi nd<br />

the most cost-effective solution with minimal<br />

environmental impact.<br />

���������<br />

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The international publication of<br />

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„CSAV RIO MAIPO“ S. 3<br />

TANKER WIEDER FREI<br />

Reederei M. Lauterjung bringt ihren<br />

ersten Autofrachter-Neubau in Fahrt Der mit 28 Besatzungsmitgliedern<br />

gekaperte griechische Tanker „Maran<br />

FRACHTABSCHLÜSSE S. 14 Centaurus“ ist seit gestern wieder<br />

VLCC „Crude Star“ tritt Jahrescharter<br />

frei. Zuvor sollen sich an Bord dramatische<br />

Szenen abgespielt haben:<br />

bei Clearlake zu 32 000 Dollar/Tag an<br />

Nach dem Abwurf eines Lösegeldes<br />

in unbekannter Höhe nahmen sich<br />

SHIPINX S. 16<br />

rivalisierende Piratenbanden gegen-<br />

Der Indikator für die Seeverkehrsseitig<br />

unter Beschuss. Seite 13<br />

wirtschaft fi el auf 330,43 Punkte<br />

Dienstag, 19. Januar <strong>2010</strong> C 6612 | 63. Jahrgang Nr. 12 www.thb.info<br />

DFDS LISCO verlässt Lübecker <strong>Hafen</strong><br />

Die seit 2003 betriebene RoPax-Linie „Hansa Bridge“ von Lübeck nach Riga wird zum Monatsende eingestellt<br />

Das Jahr <strong>2010</strong> beginnt für<br />

der Dienst von vier auf zwei<br />

den Lübecker <strong>Hafen</strong> mit ei-<br />

Abfahrten pro Woche redunem<br />

Rückschlag. Die Reeziert<br />

worden. Zum Jahresderei<br />

DFDS LISCO verlässt<br />

wechsel entschied sich die<br />

die Hansestadt.<br />

Reedereizentrale in Kopenhagen<br />

dann für die Einstel-<br />

Die Linie „Hansa Bridge“<br />

lung der kompletten Linie,<br />

zwischen Lübeck und Riga<br />

die 2003 mit der Verlagerung<br />

wird eingestellt, teilte das<br />

von Kiel nach Lübeck gestar-<br />

Unternehmen jetzt in Kotet<br />

war. Die bislang zwischen<br />

penhagen mit. Die Fracht-<br />

Lübeck und Riga eingesetzfähre<br />

„Kaunas“ soll am 27.<br />

te „Kaunas“ wird zukünftig<br />

Januar ihre letzte Reise von<br />

als Ersatzschiff auf anderen<br />

der Trave nach Riga antre-<br />

DFDS-Linien verkehren.<br />

ten. Die Reedereiagentur<br />

Die „Hansa Bridge“ war eine<br />

in Lübeck mit sieben Mit-<br />

von zwei Lettland-Linien des<br />

arbeitern wird danach ge-<br />

Lübecker <strong>Hafen</strong>s. Die lettischlossen.<br />

Nach der Ein- Die Fähre „Kaunas“ wird zukünftig als Ersatzschiff auf anderen DFDS-Linien verkehren sche Reederei AVE ist aber<br />

stellung dieses Dienstes sol-<br />

auch von der Krise betroflen<br />

die anderen DFDS-Lini- Sassnitz – Klaipeda. Stärkste RoPax-Fähren „LISCO Glo- zwei Abfahrten. Die „Hansa fen. Ihre Fähre „AVE Liepaen<br />

nach Osteuropa gestärkt Verbindung mit weit über eiria“ und „LISCO Maxima“ Bridge“ hatte mit Beginn der ja“ hat den Fahrplan Ende<br />

werden. DFDS unterhält von ner Million Tonnen Ladung verkehren. Auf der bisher Wirtschaftskrise im Herbst 2009 vorübergehend einge-<br />

Deutschland aus drei Routen und 65 000 Passagieren pro mit einer Abfahrt pro Woche 2008 erhebliche Rückgänstellt und wartet gegenwär-<br />

ins Baltikum: Kiel – Klaipe- Jahr ist die Route Kiel – Klai- bedienten Route Sassnitz – ge bei der Ladung verzeichtig in Gdansk auf eine Besseda,<br />

Kiel – St. Petersburg und peda, auf der die modernen Klaipeda gibt es zukünftig nen müssen. Zunächst war rung der Lage. FB/ed<br />

„Zusage von höchster Ebene“<br />

Niedersachsen sieht Y-Trasse nicht gefährdet<br />

150 Capesize-<strong>Schiff</strong>e warten<br />

in Lade- und Löschhäfen<br />

Trotz angeblicher Streiverfahren werde vorbereitet.<br />

chungspläne der Deutschen Mehrere Zeitungen berichte-<br />

<strong>2010</strong> stark erhöhte Erz- und Kohleimporte nach China erwartet<br />

Bahn sieht das Land Niederten unter Berufung auf ein insachsen<br />

den Bau der Y-Trasternes Bahnpapier, dass we- Der Capesize-Markt war Seiten und einigen Analysten liefert werden. Angekündigt<br />

se nicht gefährdet. Für den gen der staatlichen Finanz- in den ersten drei Wochen von zehn Prozent (Angebot) waren im Januar 2009 etwa<br />

Bau der milliardenteuren not wichtige Schienenprojek- des Dezembers rückläufi g. bis 40 Prozent (Forderung) 170 Einheiten. Weitere 300<br />

Schnellstrecke von Hannote auf dem Prüfstand stehen,<br />

Preiserhöhungen die Rede bis 350 Capesize-Neubauver<br />

Richtung Hamburg und darunter auch in Niedersach- Der Timecharter-Durch- war. <strong>2010</strong> werden stark erten sind für dieses Jahr re-<br />

Bremen gebe es die Zusage sen. Ein Bahnsprecher sagte, schnitt fi el auf 38 000 US- höhte Erz- und Kohleimporgistriert. von höchster politischer Ebe- es gebe keine Streichliste bei Dollar pro Tag. In der letzte nach China erwartet. ILS (International Logisne,<br />

sagte ein Sprecher des der Bahn. Man sehe vielmehr ten Woche des Jahres erholte Die weltweite Stahlproduktic Services) Chartering ist<br />

Verkehrsministeriums ges- einen großen Investitionsbe- sich der Markt und beendete tion verlief im vergangenen ein unabhängiger <strong>Schiff</strong>stern<br />

in Hannover. Das Plandarf beim Schienennetz. ev/jm das Jahr bei 42 000 US-Dol- Jahr sehr viel besser als ermakler mit Sitz in Hamburg<br />

lar pro Tag, teilte der <strong>Schiff</strong>s- wartet. Im Vergleich zu 2008 und spezialisiert auf inter-<br />

Foto: Behling<br />

as from page 10 to 15<br />

and from page 28 to 36<br />

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Find out more at<br />

www.shipandoff shore.net<br />

or www.thb.info


� Offshore &<br />

Marine Technology<br />

Oil & Gas<br />

20 Subsea boosting for oil and gas<br />

projects<br />

23 Regasifi cation<br />

Mining<br />

24 Sub-sea diamond mining<br />

Industry news<br />

26 Subsea mapping in Western<br />

Australia<br />

27 Advanced sub-sea services<br />

27 Growing European wind market<br />

�<br />

OTC <strong>2010</strong><br />

You are welcome to contact us at the<br />

German Pavilion on the OTC Offshore<br />

Technology Conference in Houston<br />

ABB Turbocharging.<br />

Don’t take chances.<br />

14<br />

� Shipbuilding &<br />

Equipment<br />

Propulsion &<br />

manoeuvring technology<br />

28 Controlling corrosive wear with<br />

TBN stabilisation<br />

30 Validation of aft sterntube bearing<br />

calculations<br />

33 MAN Diesel and DSME to jointly<br />

develop gas technology<br />

Piping systems<br />

38 Plastic piping used for drinking<br />

water production<br />

40 Tungum-tube pipework for<br />

offshore construction<br />

Industry news<br />

42 Drop for LPG tankers expected<br />

43 CAD/CAM release targets<br />

large-scale projects<br />

CONTENT | MARCH/APRIL <strong>2010</strong><br />

� Ship &<br />

Port Operation<br />

Trends/classifi cation<br />

54 Increasing demand on Arctic<br />

seafarers<br />

56 “Shipping confi dence levels<br />

hold up”<br />

Navigation &<br />

communication<br />

62 New adaptive autopilot shows<br />

advanced functions<br />

63 New routing software released<br />

� Regulars<br />

Original ABB spare parts are your assurance of<br />

the highest quality and precision. For further<br />

information please contact your nearest ABB<br />

Turbocharging service station.<br />

www.abb.com/turbocharging<br />

54<br />

COMMENT ........................... 3<br />

NEWS & FACTS ................... 6<br />

NEW SHIPS ....................... 44<br />

BUYER‘S GUIDE ................. 45<br />

INDEX OF ADVERTISERS .. 67<br />

IMPRINT ............................. 67<br />

Ship & Offshore | <strong>2010</strong> | N o 2 5


INDUSTRY | NEWS & FACTS<br />

Fjord Line‘s new ferries will serve the route between Bergen, Stavanger and Hirtshals<br />

Bergen Group to build cruise ferries<br />

Contract | Fjord Line Danmark AS has signed a<br />

contract with Bergen Group Fosen AS to build<br />

two new cruise ferries. The ships will be delivered<br />

in March and October 2012 respectively. Fjord<br />

Line will thus be able to offer daily departures<br />

on the service between Bergen, Stavanger and<br />

Hirtshals. The contract was signed in Bergen and<br />

is stated to have a total value of Euro 103 million<br />

for each ship. The contract is subject to approval<br />

from fi nancial institutions and from the board of<br />

directors of both companies.<br />

The vessels will have a deadweight of 4,000 tons,<br />

and a total length of 170m. Both of the ultra modern<br />

ships will be able to accommodate appro-<br />

Naming ceremony at Brodosplit Shipyard<br />

P-MAX tanker delivered<br />

Brodosplit | Swedish tanker<br />

shipping company Concordia<br />

Maritime has taken delivery of<br />

the product tanker Stena Polaris<br />

from Brodosplit Shipyard in<br />

Croatia. The vessel has gone on<br />

charter with ST Shipping.<br />

Stena Polaris, 182.9m long and<br />

40m wide, is the eighth unit in<br />

the so-called P-MAX series of<br />

6 Ship & Offshore | <strong>2010</strong> | N o 2<br />

totally ten and the fi rst of two<br />

P-MAX tankers with the highest<br />

ice class, 1A. Powered by two<br />

MAN B&W 6S46MC-C with 2 x<br />

7,860 kW a speed of approx. 14<br />

knots can be reached.<br />

Sister vessels Stena Penguin and<br />

Stena Premium shall be delivered<br />

Q4, <strong>2010</strong> and Q1,2011 respectively.<br />

ximately 1,500 passengers. The vessels will have<br />

the capacity to carry 600 cars in the “roll-on-rollof”<br />

cargo bay, or a lower number in combination<br />

with larger trucks and cargo.<br />

Fjord Line‘s new cruise ferries designed by Bergen<br />

Group Ship Design and Bergen Group Fosen<br />

will be equipped with fuel-effi cient engines and<br />

environmentally harmful emissions to air and<br />

water will be minimal.<br />

Construction of the hull will be taken over by<br />

Bergen Group‘s Polish partner, Stocznia Gdansk,<br />

while the fi nal assembly and fi nish of the vessels<br />

will take place in the docks of the shipyard<br />

at Fosen.<br />

A clean alternative to HFO<br />

Germanischer Lloyd Forum |<br />

“Gas as ship fuel“ was the topic<br />

of Germanischer Lloyd’s (GL)<br />

First Class Exchange Forum<br />

which highlighted the approach<br />

towards the environmental<br />

concerns of the maritime industry.<br />

The forum addressed<br />

all aspects related to LNG as an<br />

alternative ship fuel.<br />

Invited speakers presented the<br />

LNG supply chain development<br />

from a ship owner‘s and<br />

gas terminal operator‘s view.<br />

Regulatory developments at<br />

IMO were explained by a German<br />

governmental representative.<br />

Details about a joint industry<br />

project on a gas-fuelled<br />

container feeder vessel were<br />

discussed by representatives of<br />

GL, MAN Diesel and TGE Marine<br />

Gas Engineering, a specialist<br />

in the design and construction<br />

of cargo handling systems<br />

OSV simulator<br />

inaugurated<br />

MOSAIC | Maersk Training Centre<br />

and Maersk Supply Service<br />

have inaugurated one of the<br />

most advanced offshore supply<br />

vessel simulators in the<br />

new Maersk Offshore Simulation<br />

And Innovation Centre,<br />

MOSAIC.<br />

In cooperation with Kongsberg<br />

Maritime it has taken Maersk<br />

Training Centre and Maersk<br />

Supply Service several years<br />

to develop the maritime training<br />

system in a purpose-built<br />

complex next to Maersk Training<br />

Centre‘s headquarters in<br />

Svendborg, Denmark.<br />

Initially, MOSAIC will be used<br />

to train crews from Maersk<br />

Supply Service. Among others<br />

the training comprises anchor<br />

handling and dynamic positioning<br />

actions.<br />

MOSAIC features a full-mission<br />

bridge with 360 degrees of surround<br />

vision and includes three<br />

independent satellite simulators,<br />

which will allow real life<br />

scenarios to be conducted,<br />

every action driven by 100<br />

computers.<br />

for ships and offshore units<br />

carrying liquefi ed cryogenic<br />

gases. The shipbuilder Flensburger<br />

<strong>Schiff</strong>bau-Gesellschaft<br />

evaluated fi rst results of the<br />

research project GasPax while<br />

the issue of gas bunkering was<br />

addressed by GL.<br />

More than 140 experts from all<br />

over Europe gathered at GL‘s<br />

new head offi ce in Hamburg<br />

to discuss the status and trends<br />

of using gas as ship fuel. The<br />

opportunity to analyse the implication<br />

of LNG as ship fuel<br />

correlates with discussions at<br />

IMO. Interim guidelines by<br />

IMO are available in June <strong>2010</strong><br />

and the IGF-Code is planned to<br />

enter into force with the SOLAS<br />

2014 revision. GL will publish<br />

its own guideline on using gas<br />

as a fuel in the beginning of<br />

April <strong>2010</strong> to complement IMO<br />

interim guidelines.


New shipyard in Brazil<br />

Planned yard in Fortaleza<br />

STX Europe | A shipyard in Brazil<br />

will be set up by STX Europe<br />

to expand its shipbuilding<br />

capacity for offshore and specialized<br />

vessels. STX Europe<br />

has signed a Letter of Intent<br />

with its Brazilian partner PJMR<br />

for the new yard, which will<br />

be located in Fortaleza, in the<br />

Global<br />

cooperation<br />

Raytheon Anschütz | Kiel based<br />

Raytheon Anschütz, a division<br />

of Raytheon Co., USA, has<br />

signed an agreement with Wärtsilä<br />

to offer Raytheon‘s navigation<br />

systems on a global basis.<br />

The cooperation is supposed<br />

to deliver benefi ts to the global<br />

operations of both parties.<br />

Wärtsilä intends to combine<br />

Raytheon navigation and Wärtsilä<br />

automation sys tems into<br />

integrated packages, available<br />

for all types of vessels.<br />

Raytheon Anschütz will provide<br />

their entire range of Integrated<br />

Bridge Systems, including<br />

Multifunction Displays, Radars,<br />

Chart Systems, Conning<br />

Display, Gyro Compasses, Autopilots<br />

and Steering Controls,<br />

Speed Logs, Echosounders,<br />

and Communication Systems,<br />

which provide maximum fl exibility<br />

for navigation data access<br />

at any location on the bridge,<br />

and delivers the information<br />

needed for safe and precise<br />

ship navigation.<br />

Ceará state of Brazil. STX Europe<br />

has since the acquisition<br />

of the Niteroi ship yard, Brazil,<br />

in 2001 delivered more than<br />

twenty vessels in the range<br />

from platform supply vessels<br />

to anchor handling tug supply<br />

vessels, ROV and pipelaying<br />

construction vessels.<br />

The yard has in the last few<br />

months received orders for<br />

three new advanced PSV offshore<br />

vessels, and has now<br />

eight vessels in the backlog for<br />

delivery up to 2013.<br />

To meet the increased demand<br />

for building of more complex<br />

vessels in Brazil, STX Norway<br />

Offshore AS intends together<br />

with PJMR to invest approx<br />

USD 100 mio over a period of<br />

three years.<br />

The project is expected to benefi<br />

t from domestic fi nancing on<br />

favourable terms, supported by<br />

governmental resources.<br />

The production capacity is estimated<br />

to be approx 20,000 tons<br />

of steel per year on a total yard<br />

area of 320,000 m 2 .<br />

Production start is planned<br />

within a two years period. The<br />

new shipyard will have about<br />

1,500 employees in addition<br />

to subcontractors.<br />

ERRV for the East Shetland Basin<br />

Craig Group | The latest addition<br />

to the North Star Shipping<br />

managed fl eet is Grampian<br />

Confi dence, an NSS-IMT 948<br />

designed ERRV (Emergency Response<br />

and Rescue Vessel). The<br />

Grampian Confi dence is equipped<br />

with two daughter craft<br />

and one fast rescue craft. The<br />

newly launched vessel is part<br />

of an ongoing investment programme<br />

by the Craig Group.<br />

Since 2003 the expansion and<br />

ongoing modernisation of the<br />

fl eet has consisted of 12 new<br />

Sideview of the ERRV of type NSS-IMT 948<br />

deliveries - ERRV’s, PSV’s and a<br />

ROV Survey vessel.<br />

Grampian Confi dence is the eighth<br />

vessel of this class launched and<br />

joins the fl eet to support operations<br />

with CNR International at<br />

the Ninian Complex in the East<br />

Shetland Basin in April <strong>2010</strong>.<br />

Being 48.25m long and 11.8m<br />

wide she is a sister vessel to the<br />

Grampian Corsair, Grampian Contender<br />

and Grampian Courageous.<br />

The vessel was built at Balenciaga<br />

Shipyard at Zumaia and is<br />

classifi ed by Lloyd’s Register.<br />

� IN BRIEF<br />

Imtech Group | Imtech<br />

<strong>Schiff</strong>bau-/Dockbautechnik,<br />

headquartered in<br />

Hamburg,Germany, will<br />

open a new Service Branch<br />

Offi ce in the USA in May.<br />

The branch will offer the full<br />

range of mechanical Imtech<br />

Services.The offi ce will be<br />

located in the Ft. Lauderdale<br />

Branch of Imtech Marine<br />

Group‘s subsidiary Radio<br />

Holland USA (2325 South<br />

Federal Highway, FL-33316<br />

Ft. Lauderdale, contact:<br />

sven.busse@imtech.de,<br />

+1.954.815.7172).<br />

RWO | The WWT-LC sewage<br />

treatment plant by RWO<br />

has been type approved to<br />

fulfi l the new guidelines for<br />

sewage treatment plants<br />

set by IMO Resolution<br />

MEPC.159(55). The WWT-LC<br />

is based on RWO‘s Biopur<br />

WWT technology, with an<br />

additional treatment step.<br />

Royal Caribbean Cruises<br />

Ltd. | A chemicals changeover<br />

was recently completed<br />

by Wilhelmsen Ships<br />

Service on the 33 vessel<br />

of Royal Caribbean Cruises<br />

Ltd (RCCL) fl eet, which<br />

includes the Royal Caribbean,<br />

Celebrity and Azamara<br />

brands. The changeover<br />

was carried out in accordance<br />

with a tight three<br />

month schedule. Conversions<br />

were done at no<br />

additional cost to Wilhelmsen<br />

Ships Service’s annual<br />

fi xed fee package for RCCL.<br />

IRIDIUM | JouBeh Technologies<br />

Inc., combining<br />

Iridium’s 9601 short-burst<br />

data (SBD) transceiver and<br />

GPS, have met requirements<br />

for the Department<br />

of Fisheries and Oceans<br />

Canada’s (DFO) Vessel<br />

Monitoring Systems (VMS)<br />

following successful sea<br />

trials of DFO’s Hardware<br />

Approval Process.<br />

Nadiro/Fassmer | Danish<br />

Nadiro A/S and German Fr.<br />

Fassmer GmbH & Co KG<br />

have signed a cooperation<br />

agreement enabling customers<br />

to order Fassmer<br />

lifeboats with Nadiro’s<br />

Drop-In-Ball.<br />

Ship & Offshore | <strong>2010</strong> | N o 2 7


INDUSTRY | NEWS & FACTS<br />

Höegh Caribia, deployed in a new Caribbean short sea service<br />

Newbuildings taken into service<br />

Höegh Autoliners | Two new<br />

PCTC (Pure Car and Truck Carrier)<br />

have recently gone into service<br />

for the Norwegian shipping<br />

company Höegh Autoliners.<br />

Höegh Caribia is the second<br />

PCTC in a series of four<br />

20,209 gt sister vessels built<br />

at the Japanese yard Kyokuyo<br />

Shipyard for Gram Car Carriers<br />

AS. She has a loading capacity<br />

of 1,800 CEU (Car Equivalent<br />

Unit). Two Caterpillar engines<br />

of type MaK 6M43C are in-<br />

Global Cruise<br />

Centre<br />

DNV | Long active in the cruise<br />

industry in North America,<br />

DNV plans to open a new facility<br />

in Miami, Florida. The Global<br />

Cruise Centre will enable<br />

DNV to respond more quickly<br />

to local customer demand and<br />

serve as a hub for a network of<br />

DNV cruise ship service centres<br />

around the world. DNV’s new<br />

Global Cruise Centre is supposed<br />

to establish a stronger presence<br />

in Miami Florida, home<br />

to some of the largest cruise<br />

companies in the world.<br />

DNV’s Global Cruise Centre<br />

will provide a broad range of<br />

services, including coordination<br />

of surveys for all cruise<br />

clients on a global basis, newbuilding<br />

project coordination,<br />

compliance management, competence<br />

training and advisory<br />

services designed to improve<br />

client business performance,<br />

among other services.<br />

8 Ship & Offshore | <strong>2010</strong> | N o 2<br />

stalled as main engines. Höegh<br />

Autoliners has started a new<br />

short sea service in Caribbean<br />

waters with Höegh Caribia.<br />

In a series of 17 car carriers<br />

Höegh Copenhagen was delivered<br />

as 11th unit to Höegh Autoliners<br />

by the Korean yard Daewoo<br />

Shipbuilding and Marine<br />

Engineering (DSME), Okpo.<br />

After the maiden voyage Höegh<br />

opened a new service with<br />

Höegh Copenhagen sailing from<br />

Europe to Longoni, Mayotte.<br />

Bangladesh bans toxic ships<br />

Shipbreaking | Bangladesh has<br />

implemented the High Court<br />

Order banning toxic ships from<br />

entering the country‘s maritime<br />

territory. At present, all ships destined<br />

for breaking in Bangladesh<br />

must have a certifi cate from the<br />

exporting country proving that<br />

they are toxic-free. This measure<br />

aims at improving the current<br />

disastrous environmental and<br />

safety standards of the shipbreaking<br />

yards in Chittagong and is<br />

the result of a long legal battle<br />

fought by BELA, a member organisation<br />

of the NGO Platform<br />

on Shipbreaking in Bangladesh.<br />

The NGOs now call on the European<br />

Union to urgently take effective<br />

steps to stop the export of<br />

European toxic ships to developing<br />

countries. The Ministry of<br />

Commerce ordered the Bangladeshi<br />

customs to stop the import<br />

of any obsolete vessel that<br />

has not been pre-cleaned of toxic<br />

materials such as asbestos, heavy<br />

metals and PCBs. By putting this<br />

new measure into effect, Bangla-<br />

L27/38 engines for tug boats<br />

The VB Bravo pictured during sea trials<br />

MAN Diesel | MAN Diesel Spain<br />

has been very active within the<br />

tug segment recently, having<br />

played a key role in three orders<br />

that contract the company<br />

to supply 18 of MAN Diesel<br />

L27/38 engines to Boluda<br />

Corporación Marítima, Spain.<br />

The three orders encompass<br />

two engines for the VB Bravo,<br />

owned by Boluda Corporación<br />

Marítima through its subsidiary<br />

AUXMASA; twelve engines for<br />

six tug boats owned outright by<br />

Boluda Corporación Marítima;<br />

and four engines for two tug<br />

boats owned by the Shetland<br />

Island Council. Boluda Towage<br />

and Salvage.<br />

Of the seven tugs bound for<br />

the Boluda Towage and Salvage<br />

fl eet, the fi rst, the VB Bravo,<br />

has already entered service. Two<br />

others – VB Titán and VB Trón –<br />

were launched at Boluda-UNV<br />

shipyard in October 2009 and<br />

desh is fi nally being compliant<br />

with international law and its<br />

own national regulations on<br />

waste imports.<br />

The shipbreaking industry in<br />

South Asia is the most toxic and<br />

dangerous in the world. Currently<br />

over 80% of the global<br />

fl eet of end-of-life ships are run<br />

ashore and broken by hand on<br />

the bea ches of Bangladesh, India<br />

and Pakistan, where labour<br />

is cheap and laws weak, lacking<br />

or not-enforced. The Platform<br />

now urges India and Pakistan<br />

to take similar action.<br />

Shipbreaking in Bangladesh is<br />

to become toxic-free<br />

will shortly enter service. Delivery<br />

of the remaining six vessels<br />

is scheduled for <strong>2010</strong> and 2011.<br />

The two tugs for the Shetland<br />

Islands (UK), featuring four<br />

MAN 9L27/38 engines (3,285<br />

kW at 800 rpm), Solan and<br />

Bonxie, will be based at the<br />

Sullom Voe oil terminal in the<br />

northern North Sea. The Solan<br />

was launched on 17 December<br />

2009 and the Bonxie on 18 February<br />

<strong>2010</strong>. The tugs will be<br />

delivered this spring and will<br />

be operated by the Shetland Islands<br />

Council and their design<br />

makes them well-equipped for<br />

towage, and the general assistance<br />

and escorting of tankers<br />

and other ships.<br />

As per MAN Diesel, the 27/38<br />

engine is amongst others characterised<br />

by low fuel-oil consumption,<br />

long time between<br />

overhauls, low maintenance<br />

requirement and reduced noise<br />

levels through targeted insulation.


The next 14,000 TEU carrier will be MSC Alexandra, to be delivered in April<br />

14,000 TEU series from Korea<br />

CPO Savona | South Korean<br />

ship yard Daewoo Shipbuilding<br />

& Marine Engineering recently<br />

delivered its biggest container<br />

vessel ever to the German shipowner<br />

Claus-Peter Offen, based<br />

in Hamburg.<br />

The stowing capacity of the<br />

365m long and 51.20m wide<br />

14,000 TEU type vessel CPO<br />

Savona amounts to 6428 TEU<br />

in hold and 7572 TEU on<br />

Liferaft Rental<br />

Initiative<br />

Exchange program | Wilhelmsen<br />

Ships Service extends its<br />

Liferaft Exchange Programme<br />

and makes a new addition to<br />

its range of Unitor liferafts. The<br />

company has just launched a<br />

35 person self righting davit<br />

launch model which meets the<br />

demands of the cruise industry.<br />

The company’s Liferaft Exchange<br />

Programme now covers<br />

743 ports in 74 countries<br />

worldwide. Wilhelmsen Ships<br />

Service continues to expand its<br />

own network of liferaft service<br />

stations. The concept, which<br />

swops service-due liferafts and<br />

life-saving appliances for operational<br />

ones, is to take better<br />

control of costs and to reduce<br />

the chance of getting caught<br />

out by unforeseen service<br />

dates. The solution was developed<br />

as a result of a customer<br />

request and is supposed to be<br />

a step forward in increasing the<br />

customer’s operational effi ciency<br />

and reducing logistics costs.<br />

deck in stacks up to nine boxes<br />

high. On deck there is also<br />

the possibility to stow 1,000<br />

FEU reefer containers. The new<br />

building, classed by Germanischer<br />

Lloyd, is powered by<br />

a MAN B&W main engine of<br />

the type 12K98MC-C7 rated at<br />

72,240 kW to reach a service<br />

speed of appr. 24 kts.<br />

CPO Savona is the fi rst vessel in<br />

a series of 13 built by Daewoo<br />

Plastic fender piles<br />

Port of Seattle | At the Maritime<br />

Industrial Center’s (MIC) east<br />

pier at the Port of Seattle the<br />

aging creosote treated wood<br />

fender pilings are replaced<br />

with plastic pilings. As a part<br />

of a pilot program, the new pilings<br />

are made of recycled materials<br />

that are impervious to<br />

marine borers and resistant to<br />

corrosion, as the port operator<br />

states.<br />

The plastic and fi breglass fender<br />

piles are to act as a buffer<br />

for Offen. The vessel following<br />

in April will be MSC Alexandra.<br />

Claus-Peter Offen will also<br />

receive fi ve 12,552 TEU new<br />

built container carriers from<br />

Samsung Heavy Industries until<br />

2011.<br />

CPO Savona is chartered by Mediterranean<br />

Shipping Company<br />

(MSC) for 15 years and will sail<br />

under the name of MSC Savona<br />

between Europe and Asia.<br />

The new pilings are driven into the ship canal<br />

Photo: Don Wilson/Port of Seattle)<br />

between a ship or barge and<br />

the wooden docks, protecting<br />

and lengthening the life of the<br />

dock.<br />

Since these composite pilings<br />

are of a relatively new technology,<br />

the Port of Seattle is said<br />

to be leading the way in the Puget<br />

Sound to test what could to<br />

be a clean, green product that<br />

will help protect the ship canal<br />

and the fi sh that either live<br />

there or pass through en route<br />

to their spawning habitat.<br />

� IN BRIEF<br />

Trojan/Wärtsilä | Wärtsilä<br />

Corporation and Trojan<br />

Technologies have signed<br />

an agreement to jointly<br />

develop, market, and distribute<br />

a ballast water treatment<br />

product. The ballast<br />

water treatment product<br />

is presently in pre-production,<br />

with third-party<br />

validation to take place in<br />

late <strong>2010</strong>. It is expected<br />

to enter the market at the<br />

end of the year.<br />

100th delivery | Mitsui<br />

Engineering & Shipbuilding<br />

Co., Ltd. (MES) completed<br />

and delivered M.V. Ikan<br />

Seligi (MES Hull No. 1770)<br />

at its Tamano Works, which<br />

is the 100th delivery of<br />

56,000 dwt type bulk carrier<br />

built by MES. Over 50<br />

units of “Mitsui’s 56” are<br />

still on order backlog and<br />

built at Mitsui Tamano and<br />

Chiba works.<br />

BV | Classifi cation society<br />

Bureau Veritas (BV) has set<br />

up a system to audit and<br />

certify manning agencies<br />

for seafarers. The Standard<br />

for Quality Management<br />

System of Seafarer Manning<br />

Offi ces is available in<br />

BV Guidance Note N° 6001.<br />

Transas | The Ministry of<br />

Transport of the People‘s<br />

Republic of China and<br />

Transas China have signed<br />

a contract for the supply,<br />

installation and commissioning<br />

of a Navi-Monitor<br />

system. This is the fi rst<br />

VTS Transas sold in mainland<br />

China. The operator<br />

centre is run by Design<br />

Institute from Ministry of<br />

Transportation and is located<br />

in Daxing County, near<br />

Beijing.<br />

ARRV | Fincantieri Cantieri<br />

Navali Italiani S.p.A.,<br />

Trieste, has gained a new<br />

order. Marinette Marine<br />

Corporation, Fincantieri’s<br />

American subsidiary, will<br />

build an oceanographic<br />

research vessel capable of<br />

working in icy arctic waters<br />

(Alaska Region Research<br />

Vessel – ARRV) for the University<br />

of Fairbanks, Alaska,<br />

for delivery in 2013.<br />

Ship & Offshore | <strong>2010</strong> | N o 2 9


OFFSHORE & MARINE TECHNOLOGY | PROPULSION & MANOEUVRING TECHNOLOGY<br />

Optimising propulsion<br />

systems for AHTS vessels<br />

HOLISTIC DESIGN The bollard pull of an AHTS depends not only on the power transmitted to<br />

the propellers but also on the propeller diameter, nozzle design and their interaction with each<br />

other and the hull. A 13% increase in bollard pull has been shown, which has been verifi ed by<br />

the full scale results.<br />

Jens Ring Nielsen, Henrik Marinussen<br />

The design of a propulsion<br />

system for an AHTS is a<br />

challenging task involving<br />

not only the physically products<br />

like engine, gearbox, propellers<br />

and control system but also the<br />

interfaces between these components<br />

as well as their infl uence<br />

on the vessel’s performance. One<br />

signifi cant example in this respect<br />

is the interaction of the propeller<br />

and nozzle with the hull.<br />

Most AHTSs are highly powered<br />

and designed as twin screw vessels<br />

with ducted CP (controllable<br />

pitch) propellers in order to<br />

achieve the required BP (bollard<br />

pull) and a high manoeuvrability.<br />

The other operating conditions<br />

seldom play a role in specifying<br />

the main engine power.<br />

However, the BP is not solely determined<br />

by the installed power<br />

but also by an optimised propulsion<br />

system and hull lines. An<br />

optimum solution is characterised<br />

by a design where all three<br />

items have been addressed.<br />

Pre-order stage<br />

Hydrodynamic aspects One of<br />

the fi rst questions raised, when<br />

Fig. 1: Specifi c bollard pull versus power density<br />

10 Ship & Offshore | <strong>2010</strong> | N o 2<br />

starting the design of an AHTS,<br />

is how much power is needed<br />

to reach a certain specifi ed bollard<br />

pull. For years it has been a<br />

common practise to use simple<br />

rules that would link the bollard<br />

pull to the installed power.<br />

One rule simply states that<br />

each HP will yield 13.6 kg [1].<br />

MAN Diesel developed a more<br />

refi ned method where the bollard<br />

pull is determined from<br />

the power density i.e. based on<br />

both power and propeller diameter<br />

[2]. That power cannot<br />

be used as a sole parameter to<br />

determine the achievable bollard<br />

pull. This can be demonstrated<br />

by comparing three different<br />

MAN Diesel propulsion<br />

confi gurations which will all<br />

lead to a 90 ton bollard pull.<br />

Had the simplifi ed ruled<br />

(13.6 kg/HP) been applied an<br />

underestimation of 10% and<br />

21% would have occurred in<br />

the case of the 8 and 9L27/38<br />

propulsion systems.<br />

A further refi nement has since<br />

been added to account for the<br />

nozzle type, length/diameter<br />

ratio, support type and the infl<br />

uence of cavitation on per-<br />

formance. A more precise determination<br />

of the bollard pull<br />

is thus possible in the project<br />

stage.<br />

An accurate determination of<br />

the bollard pull is important as<br />

a possible bollard pull guarantee<br />

will have to be based on the<br />

available fi gures at this stage.<br />

Structural aspects The optimum<br />

design of the propeller/<br />

nozzle arrangements is primarily<br />

determined by the requirement<br />

of having an optimum hydrodynamic<br />

effi cient solution<br />

and sound structural construction.<br />

The latter requirement<br />

secures that harmful vibrations<br />

and possible structural failures<br />

are eliminated.<br />

Being a part of the very early<br />

design stage where all the important<br />

decisions related to the<br />

nozzle design are being made<br />

[2] will make it easier to reach<br />

the optimum solution for the<br />

propeller and nozzle arrangement<br />

in the post-order phase.<br />

A basis for a sound design is<br />

that lines plan and hull structure<br />

drawings are forwarded for<br />

evaluation. In order to reach an<br />

optimum solution MAN Diesel<br />

has introduced a set of guide<br />

rules (Data Request for Nozzle<br />

Design) that can assist the<br />

hull designer in the structural<br />

design of the aft ship.<br />

To optimize the fl ow to and<br />

around the propeller the guide<br />

lines specify design parameters<br />

which make the nozzle design<br />

more effi cient and less costly.<br />

The following design parameters<br />

should be observed at this<br />

stage of the project:<br />

�<br />

Vessel type and operation<br />

mode: The vessel type and how<br />

the vessel is intended to be operated<br />

is essential for the propeller<br />

blade and the nozzle design<br />

including the interaction<br />

in-between the two.<br />

�<br />

Nozzle type and support:<br />

The profi le type and the connection<br />

to the hull are decided<br />

from the operating profi le of<br />

the vessel, bollard pull requirement,<br />

structural possibilities<br />

inside the hull and hydrodynamic<br />

aspects.<br />

To avoid vibration problems<br />

MAN Diesel recommends that<br />

the natural frequency of the<br />

nozzles should be minimum<br />

Engine Propeller Power Specifi c<br />

Type Power Speed Diameter Density Bollard Pull<br />

- - rpm mm kWm 2 kg/HP<br />

7L27/38 2380 150 3300 278 13,9<br />

8L27/38 2720 206 2750 458 12,2<br />

9L27/38 3060 276 2400 676 10,8<br />

Table 1: Different propulsion confi guration giving 90 ton bollard<br />

pull for a twin screw AHTS


Fig. 2: Strut and headbox support<br />

20% above or below the fi rst<br />

order natural frequency of the<br />

propeller blades. The stiffness<br />

of the nozzle profi le itself, the<br />

connection type to the hull<br />

and the aft ship stiffness forms<br />

the basis for this evaluation.<br />

A sound design is characterised<br />

by having a well distribution<br />

of forces and by avoiding<br />

stress raisers. The design of the<br />

top strut and headbox is a special<br />

challenge in this respect.<br />

However, the structural aspects<br />

must always be balanced by<br />

the hydrodynamic requirements.<br />

Post-order stage<br />

The detailed design usually<br />

takes place after signing the<br />

contract when more information<br />

is available on the hull<br />

lines, engine, gearbox and shaft<br />

arrangement.<br />

The items that are usually addressed<br />

are:<br />

�<br />

Aft ship hull form design.<br />

The achievable bollard pull depends<br />

on the aft ship lines and<br />

the propeller and shaft arrangement.<br />

In general the water fl ow<br />

around the hull will follow the<br />

buttock lines. This means the<br />

slope of the buttock lines is<br />

of great importance as it will<br />

infl uence the thrust deduction<br />

factor.<br />

t = 1 - TBP TP,B + TN,B From the formula it can be seen<br />

that the propeller and nozzle<br />

thrust in behind condition TP,B and T is reduced by the thrust<br />

N,B<br />

deduction factor t – leading to<br />

a corresponding reduction in<br />

the bollard pull. This reduction<br />

is mainly caused by the suction<br />

of the propeller and nozzle on<br />

the adjacent hull surfaces. For<br />

that reason the distance from<br />

where the shaft protrudes from<br />

the hull to the centre of the<br />

propeller should be as long as<br />

possible. It is MAN Diesel’s recommendation<br />

to design slowly<br />

raising buttock hull lines of<br />

approximately 17-19 degrees.<br />

The overall aim is to keep the<br />

thrust deduction factor to a<br />

minimum. Furthermore, it<br />

must be secured that suffi cient<br />

water will be present above the<br />

propeller/nozzle in order to<br />

prevent air suction.<br />

�<br />

Propeller blade design. The<br />

detailed design of the propeller<br />

blades will be based on the<br />

different operating conditions<br />

and the results from the model<br />

tests (resistance, self propulsion<br />

with stock propeller, wake<br />

measurements). The blades will<br />

be optimised for the bollard<br />

pull condition and checked<br />

for different other operating<br />

modes (free sailing, towing etc)<br />

to ensure that an overall optimum<br />

design has been reached.<br />

The fi nal design will be based<br />

on a balance between the two<br />

major design objectives – effi<br />

ciency and cavitation/vibration.<br />

The detailed design of the<br />

Fig 3: Defi nition of tilt and azimuth angles<br />

propeller and nozzle is made<br />

in close cooperation between<br />

the hydrodynamic and structural<br />

engineer. For AHTS the<br />

shape of the blades will exhibit<br />

wide chords at the tip (Kaplan<br />

shape) to maximise the bollard<br />

pull.<br />

�<br />

Nozzle design. The type of<br />

nozzle has already been selected<br />

in the pre-order phase<br />

and the detailed design of the<br />

nozzle will focus on the support<br />

and hull attachments to<br />

minimise the thrust deduction<br />

caused by the interaction effects<br />

with the hull. Compared<br />

to the conventional nozzle<br />

types the AHT nozzle will deliver<br />

more thrust thus making<br />

the design details of the support<br />

more important in order<br />

to minimise the thrust deduction<br />

factor.<br />

Consequently, only a plant<br />

specifi c designed propeller and<br />

nozzle including well faired<br />

and structurally sound supports<br />

will result in an optimum<br />

solution. This means that the<br />

propeller and nozzle supplier<br />

needs to be a part of the very<br />

early design stage as already<br />

underlined in reference [2]. �<br />

Ship & Offshore | <strong>2010</strong> | N o 2 11


OFFSHORE & MARINE TECHNOLOGY | PROPULSION & MANOEUVRING TECHNOLOGY<br />

Fig. 4: CFD pressure calculation of nozzle and propeller Fig. 5: Comparison of astern bollard pull, AHT versus 19A both<br />

with L/D=0.5<br />

To verify the potential of the different design<br />

alternatives MAN Diesel recommends to<br />

make model test of the fi nal designed propeller<br />

and nozzle, including test of tilt and<br />

azimuth angles of nozzle as well as propeller<br />

direction of rotation.<br />

The possible improvement that can be<br />

achieved by following this systematic approach<br />

will be exemplifi ed by the following<br />

case study. However, it is important to note<br />

that the more aligning requirements that are<br />

proposed for the nozzle, the more cumbersome<br />

the installation will be. In each case, the<br />

gain obtained in bollard pull by introducing<br />

an additional nozzle alignment requirement<br />

should be carefully judged against the risk of<br />

possible misalignment during installation.<br />

In any case MAN Diesel recommends choosing<br />

the same supplier for the propeller and<br />

the nozzle to optimise the overall performance.<br />

Latest nozzle development<br />

Since the introduction of the AHT nozzle<br />

its range has been extended to include:<br />

Fig. 6: An AHT Ø4030 nozzle ready for dispatch. Leading edge<br />

of the nozzle is on the fl oor.<br />

12 Ship & Offshore | <strong>2010</strong> | N o 2<br />

� longer and shorter nozzles than the<br />

original L/D=0.5 making it possible to select<br />

the most optimum size depending on<br />

cavitation number and propeller load<br />

� a simplifi ed and more production version<br />

with a strait inner area at the propeller<br />

zone.<br />

The nozzle family was developed using<br />

CFD calculations on a large number of systematically<br />

varied nozzle shapes and with<br />

the bollard pull conditions as the prime<br />

optimisation objective.<br />

A major research program was recently undertaken<br />

by MAN Diesel to investigate the<br />

performance of ducted propellers including<br />

the infl uence of cavitation. Different<br />

types of AHT nozzles and the well known<br />

19A nozzles were tested at SVA Potsdam as<br />

well as in the Free Surface cavitation tunnel<br />

at the University of Berlin.<br />

Most propellers – being open or ducted – are<br />

designed with a certain amount of cavitation<br />

and if kept within limits the cavitation<br />

will only affect the performance marginally.<br />

However, this is not true for highly loaded<br />

ducted propellers where the present of cavitation<br />

reduces especially the nozzle thrust.<br />

One aspect that became clear was the importance<br />

of minimising the tip clearance<br />

because the tip vortex would disturb the<br />

fl ow at the exit of the nozzle. However, for<br />

practical reason a certain clearance is necessary<br />

to facilitate the dismantling of the<br />

blades inside the nozzle.<br />

An extensive test series was carried out in<br />

both non- and cavitating conditions for the<br />

AHT series of nozzle as well as the 19A version.<br />

The results can be summarised as:<br />

� The AHT nozzles showed superior performance<br />

compared to the 19A.<br />

� The shorter nozzles are more affected<br />

by cavitation than the longer versions.<br />

�<br />

Air suction from the water surface into<br />

the propeller/nozzle reduces the bollard<br />

pull signifi cantly. The risk increases with<br />

diminishing water height above the propeller<br />

and increasing L/D ratios<br />

The backing performance of the different<br />

nozzles also formed a part of the investigation<br />

and clearly showed the superiority of<br />

Fig. 7: Finite Element vibration analysis of nozzle including<br />

supports


Fig 8: Stepwise improvement in bollard pull for a 120 ton AHTS<br />

the new AHT nozzle family. A 20-25% improvement<br />

of the astern thrust was measured<br />

compared to the 19A type.<br />

Case study<br />

The case study concerns a series of AHTS<br />

vessels designed to deliver a bollard pull<br />

of 120 tons with a MAN Diesel propulsion<br />

system.<br />

The initial hull lines developed by the naval<br />

architect displayed steep buttock lines<br />

of approx. 25° exceeding the recommended<br />

17- 19°. The buttock lines were later reduced<br />

to 23° by lowering the gearbox followed by<br />

a redesign of the aft ship. In addition the<br />

distance between the propeller and where<br />

the shaft protrudes from the hull is short.<br />

Because of these unfavourable conditions<br />

the thrust deduction factor ended up being<br />

9.6%.<br />

A comprehensive model testing program<br />

was set up to investigate the possible improvements<br />

from not only using the new<br />

AHT nozzle type but also including other<br />

relevant installation aspects. Apart from<br />

the normal testing with stock propeller the<br />

following were added:<br />

� Nozzle supports comprising both a<br />

headbox and a strut solution<br />

� Propeller direction of rotation<br />

� Nozzle types – AHT and 19A<br />

�<br />

Tilting and azimuthing of nozzles.<br />

The model testing program was planned in<br />

the sequence as described above and lead<br />

to an increasing improvement of the bollard<br />

pull as the testing proceeded.<br />

Especially the testing with the AHTS nozzle<br />

showed a pronounced improvement in<br />

bollard pull.<br />

Varying the azimuth angle of the nozzle<br />

only resulted in a marginally improvement<br />

and was for this reason not applied.<br />

Compared to a standard solution a 13%<br />

improvement in bollard was achieved by<br />

following this systematic approach.<br />

The full scale testing was conducted as<br />

the vessels were commissioned and at<br />

the time being 5 vessels had their bollard<br />

pull measured. The full scale fi gures are<br />

as measured and not corrected for the<br />

unfavourable conditions at the test site<br />

(limited water depth and current across<br />

tow line) as required in [5]. This type of<br />

vessel falls into the standard 120 ton category<br />

of AHTS’s which up to now have<br />

been characterised by having two 8 cylinder<br />

32cm bore main engines with a<br />

rated power of 4,000 kW. Compared to<br />

this industry standard the MAN Diesel<br />

optimised propulsion solution can suffi<br />

ce with only 2x3,285 kW to reach the<br />

required bollard pull.<br />

References:<br />

[1] Oosterveld, M.W.C. (1970). Wake<br />

Adapted Ducted Propellers, Publication<br />

No. 345 NSMB, Wageningen, Netherlands<br />

[2] Nielsen, J. R., Jeppesen R. M. and Lundgren,<br />

E., (2005) Propulsion of Offshore<br />

Support Vessels, OSV Conference, Singapore<br />

[3] Jeppesen, R. M., Marinussen, H., (2006)<br />

Latest trends in Offshore Propulsion,<br />

SNAMES Technical talk, Singapore<br />

[4] Minchev, A., Nielsen, J.R., Lundgren, E.,<br />

(2009) Ducted propeller Design and Verifi -<br />

cation for Contempoary Offshore Support<br />

Vessels, First international Symposium on<br />

Marine Propulsors, Torndheim, Norway<br />

[5] Boesen, K. (2005). Bollard Pull trials,<br />

Internal MAN Diesel document<br />

The authors:<br />

Jens Ring Nielsen (Senior Manager),<br />

Henrik Marinussen,<br />

(Research Engineer, Propulsion R&D),<br />

MAN Diesel SE, Frederikshavn,<br />

Denmark<br />

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OFFSHORE & MARINE TECHNOLOGY | PROPULSION & MANOEUVRING TECHNOLOGY<br />

Hybrid propulsion concept<br />

for large AHTS<br />

ULSTEIN A122 The ever-increasing focus on environment and pollution issues, combined<br />

with falling power electronics prices, is already turning many shipowners’ interests towards<br />

hybrid and diesel- electric propulsion systems for anchor handling vessels. This is especially<br />

the case on advanced, high-end vessels.<br />

Yard number 284 Olympic<br />

Hera has recently been<br />

delivered from Ulstein<br />

Verft to Olympic Shipping. Olympic<br />

Hera is the sister vessel to<br />

Olympic Zeus, which was delivered<br />

six months earlier.<br />

From fi rst experiences with<br />

O lympic Zeus in the North Sea,<br />

Olympic Shipping sees that the<br />

vessel runs diesel-electric 80% of<br />

the time. Figures show that fuel<br />

consumption in this mode is<br />

about 50% lower than for most<br />

competing vessels due to the hybrid<br />

solution onboard. Olympic<br />

Shipping claims that this makes<br />

it easy to acquire contracts.<br />

The Olympic Hera measures<br />

93.8m long, 23m wide and<br />

10m from main deck to keel,<br />

and performs anchor handling,<br />

supply, subsea and construction<br />

operations. The bollard pull is<br />

approximately 260 tonnes. The<br />

Olympic Zeus and Olympic Hera<br />

can also be equipped with a<br />

250-tonne heave-compensated<br />

offshore crane and two A-<br />

frames of different types. The<br />

large dimensions of the Olympic<br />

Zeus and Olympic Hera add<br />

stability, and together with the<br />

extra power installed onboard,<br />

make the vessels especially well<br />

suited to carry out deepwater<br />

operations.<br />

According to Olympic Shipping,<br />

the trend has shifted<br />

from operations at depths of<br />

1,000–1,500m to advanced subsea<br />

operations down to 2,000–<br />

4,000m. In order to provide the<br />

requested services for the market<br />

at present, even larger ships with<br />

advanced capacities are needed.<br />

With one large 500-tonne<br />

and two 450-tonne drums, the<br />

winches aboard the vessels have<br />

an impressive capacity.<br />

Green operations<br />

The propulsion concept is called<br />

“Green Operations”, which is a<br />

joint venture by Olympic Shipping<br />

and Ulstein Group. The<br />

fuel-effi cient vessels have low<br />

NOx emissions and meet DNV’s<br />

Crane operation on Olympic Zeus Photo: Olympic Shipping<br />

14 Ship & Offshore | <strong>2010</strong> | N o 2<br />

Clean Design criteria. Given that<br />

the vessels only require low or<br />

medium power the majority of<br />

the time they are in operation,<br />

the engines are said to run with<br />

optimum fuel effi ciency.<br />

Under ideal conditions, the<br />

traditional diesel-mechanical<br />

propulsion system is still very<br />

effi cient. It may have as little<br />

as 2.5–3% mechanical loss<br />

between the diesel engine and<br />

main propeller, mainly in the<br />

reduction gear. Maximum<br />

bollard pull performance utilises<br />

maximum prime mover<br />

power in the water. An anchor<br />

hand ling vessel with a dieselmechanical<br />

propulsion system<br />

also performs very well at the<br />

higher end of its power range. In<br />

comparison, diesel-electric propulsion<br />

systems typically have<br />

10–11% loss between the diesel<br />

engine and the shaft of the electrical<br />

propulsion motor.<br />

The Olympic Zeus and Olympic<br />

Hera are the fi rst anchor handling/construction<br />

vessels with<br />

a diesel-mechanical/diesel-electric<br />

hybrid propulsion solution.<br />

The propeller on the system can<br />

either be driven directly by the<br />

diesel engine or by an electric<br />

motor powered by generator<br />

sets. The two modes can also be<br />

combined.<br />

Operation profile<br />

The nature of an anchor handling<br />

job may vary a great deal.<br />

Jobs may often include quite<br />

a lot of waiting and idle time.<br />

These large and powerful anchor<br />

handling vessels then<br />

have to reduce engine power to<br />

a fraction until the next work<br />

sequence is started. The potentially<br />

large amount of waiting<br />

time introduces a number of<br />

challenges for anchor handling<br />

vessels. During waiting time,<br />

there are several factors that<br />

contribute to increased fuel<br />

consumption, more pollution<br />

and more wear and tear than<br />

desired.<br />

Main propellers running<br />

at maxi mum rpm even at<br />

idle, cause considerable zero<br />

pitch loss – up to as much as<br />

1,000kW per main propeller on<br />

a large anchor handling vessel.<br />

Large engines that run very ineffi<br />

ciently while idling cause so<br />

called carbon buildup and emit<br />

relatively large amounts of polluting<br />

particles and gases.<br />

Ship designers are always eager<br />

to know how the ship is going<br />

to be used. They study the operation<br />

profi le to identify the<br />

various operating conditions<br />

and their duration. This study<br />

is also a help in calculation<br />

of the fuel consumption of a<br />

ship throughout the course of<br />

a year. As the operation profi les<br />

may vary a great deal, it is also<br />

important to identify the nature<br />

of each mode – including<br />

the variation of power requirements<br />

and duration of subactivities<br />

within the mode.<br />

Most diesel engines seem to be<br />

most fuel effi cient at approximately<br />

85% of full load. After<br />

collecting fuel consumption<br />

data from engine maker data<br />

sheets, similarities among a selection<br />

of makers and models<br />

are revealed:<br />

� Fuel economy is at its best<br />

between 65–90% engine load<br />

� At loads of 50% and below,<br />

the specifi c fuel oil consumption<br />

increases rapidly<br />

�<br />

At low engine loads, com-<br />

bustion is weak and produces<br />

more particles and pollution


Olympic Hera, sister vessel of Olympic Zeus<br />

� At lower engine loads catalysers<br />

are radically less effi cient<br />

� Low engine loads over long<br />

periods of time cause carbon<br />

build-up<br />

Anchor handling vessels are<br />

quite extraordinary specimens<br />

regarding operation profi le.<br />

They are among the most powerful<br />

and massively propelled<br />

offshore vessels, and yet they<br />

run at idle and at low propeller<br />

load almost all of the time. They<br />

are a defi nitive case for something<br />

completely different than<br />

standard diesel-mechanical propulsion.<br />

While the hybrid is equal to<br />

the diesel-electric system at<br />

low loads, the hybrid system’s<br />

diesel-mechanical part provides<br />

the advantage of effi ciency at<br />

high load. For medium- to highspeed<br />

transit, the hybrid system<br />

may utilise its diesel-mechanical<br />

attributes. The effi ciency at high<br />

loads in this mode is unbeatable,<br />

with lower fuel consumption<br />

and emissions than a diesel-electric<br />

propulsion system.<br />

Large electric motors<br />

When setting out to design an<br />

optimal hybrid propulsion system<br />

for anchor handling vessels,<br />

it is essential to pay enough<br />

attention to the operation profi<br />

le and ship operator feedback.<br />

One crucial fact becomes apparent:<br />

the size of the electric<br />

motors needs to be much larger<br />

than perhaps fi rst anticipated.<br />

It was found that merely running<br />

in diesel-electric when<br />

idling and in low power modes<br />

was not suffi cient. In order to<br />

r eally make any signifi cant reductions<br />

in fuel consumption<br />

and emissions, the vessel had to<br />

be dimensioned to run in dieselelectric<br />

mode most of its time.<br />

The reason for this was very simple<br />

and obvious. In an anchor<br />

handling situation, dependent<br />

on factors such as water depth,<br />

the anchor handling vessel has<br />

to pull up to 130–140 tons in a<br />

few minutes before going down<br />

to low load again. When utilising<br />

small electrical motors a<br />

mode shift has to be performed<br />

in the middle of an operation.<br />

Even worse was the fact that<br />

mode shifts had to be performed<br />

at zero pitch or very low<br />

load. The consequence would<br />

have been that the safe or natural<br />

choice for the ship operator<br />

would be to enter the whole operation<br />

in diesel-mechanical or<br />

hybrid mode, losing all of the<br />

benefi ts of running in dieselelectric<br />

mode.<br />

Ulstein therefore decided to<br />

increase the size of the electric<br />

motors to 4,000kW, resulting<br />

in a bollard pull of around<br />

150 tons. This keeps the vessels<br />

free of mode shifts during most<br />

normal operations.<br />

However, the electric motors<br />

are not standard 750 rpm units.<br />

They are designed to deliver<br />

massive torque and power from<br />

0–660 rpm, which is the dieselelectric<br />

speed range. The electric<br />

motors have their 4,000kW<br />

power at the top of this range.<br />

This disposition gives the diesel-electric<br />

mode more effective<br />

propulsion, lower rpms<br />

and higher pitch throughout<br />

the diesel-electric speed range,<br />

along with a very responsive<br />

and commanding grip on the<br />

propulsion system.<br />

At 750 rpm, the electric motor<br />

still has the power of 4,000kW,<br />

but the torque has been reduced<br />

to match the normal torque for<br />

a typical 750 rpm, 4,000kW<br />

electric motor.<br />

Mode change and automation<br />

The mode change philosophy<br />

is kept simple – it really boils<br />

down to clutching in and out<br />

the electric and diesel motors.<br />

Therefore, it’s not really<br />

a mode shift as such, rather<br />

merely starting and stopping<br />

equipment. The feedback from<br />

the operators is unanimous –<br />

the hybrid system is very easy<br />

to use, and its actions are said<br />

to be visible, obvious and selfexplanatory.<br />

Even though mode changes are<br />

reduced to simply clutching in<br />

and out equipment, the automation<br />

behind the seemingly<br />

straight-ahead clutching is<br />

highly advanced. Much of the<br />

realization: www.make-ad.de – design: www.jrs-viskom.de<br />

Deck Machinery<br />

Compressors<br />

Steering Gears<br />

Offshore Power<br />

competence and technology is<br />

integrated right here.<br />

One of the important features<br />

of the Ulstein hybrid propulsion<br />

concept is the ability to<br />

carry out mode shifts at very<br />

high loads. If the anchor handling<br />

vessel is running in dieselelectric<br />

mode and the operation<br />

requires more power than<br />

available, one does not need to<br />

pull down to zero pitch or to<br />

low load to change to hybrid<br />

mode. The mode change may<br />

be performed at high loads<br />

without terminating the operation.<br />

If this had not been possible<br />

at high loads, most would<br />

have chosen hybrid mode from<br />

the beginning and spent more<br />

fuel and had increased emissions.<br />

All modes are combinatory<br />

modes, except fi xed shaft<br />

generator mode. The large<br />

main engines run from idle at<br />

525 rpm, and move stepless up<br />

to 750 rpm, sharing loads with<br />

the electric motors all the way<br />

up. This also makes the hybrid<br />

mode much more fuel effi cient<br />

and dynamic.<br />

MARINE EQUIPMENT<br />

world-wide service<br />

Uetersener Maschinenfabrik GmbH & Co. KG<br />

info@hatlapa.de<br />

www.hatlapa.de<br />

Ship & Offshore | <strong>2010</strong> | N o 2 15


OFFSHORE & MARINE TECHNOLOGY | NEW BUILDING<br />

Two offshore support<br />

vessels for E.R. <strong>Schiff</strong>ahrt<br />

ROLLS-ROYCE UT 776 CD |<br />

E.R. Athina and E.R. Georgina<br />

are the two latest offshore vessels<br />

to the Rolls-Royce UT 776<br />

CD design, built by STX Europe<br />

in Brevik, Norway, and tailored<br />

to suit the requirements of their<br />

owner E.R. <strong>Schiff</strong>ahrt.<br />

The UT 776 CD belongs to<br />

the UT 77X Rolls-Royce family<br />

of platform supply vessels,<br />

the fi rst of which to be built<br />

was the UT 776 E Island Champion,<br />

delivered in 2006 from<br />

the Norwegian shipyard Aker<br />

Yards-Brevik. The ‘E’ suffi x denotes<br />

diesel-electric propulsion.<br />

At the time the design<br />

was characterised by the chief<br />

designer as the next generation<br />

of platform supply vessels<br />

from Rolls-Royce. It is designed<br />

and equipped by Roll-Royce to<br />

provide its owner and charterers<br />

with a vessel that is eco-<br />

16 Ship & Offshore | <strong>2010</strong> | N o 2<br />

nomical to operate, extremely<br />

effective at carrying out its<br />

tasks and which provides a safe<br />

environment for its crew. A<br />

clear requirement has been to<br />

make working and living conditions<br />

on board as safe and<br />

comfortable as possible. The<br />

design has been tailored so<br />

that cargo is carried as near the<br />

point of minimum motion as<br />

is feasible, on a working deck<br />

with high and protective bulwarks.<br />

Stabilising tanks above<br />

the main deck provide optimal<br />

roll reduction and also form<br />

a safety buffer between the<br />

working deck and the superstructure,<br />

reducing the risk of<br />

injury or damage from swinging<br />

crane loads. The hullform<br />

is optimised for low resistance<br />

in the required 10-16<br />

knot speed range in all normal<br />

North Sea weather conditions.<br />

A bulb bow is combined with<br />

well vee’d sections aft to provide<br />

hull lines that are not only<br />

easily propelled in any sea condition<br />

but have low motions.<br />

Reduced hull resistance is refl<br />

ected in less use of power and<br />

consequently a lower total fuel<br />

burn which, in turn, cuts the<br />

amount of CO 2 emissions.<br />

Since then the generic design<br />

has been progressively developed,<br />

and the later vessels have<br />

the type number UT776 CD,<br />

indicating that they meet Clean<br />

Design class rules for minimum<br />

emissions to water or air.<br />

The fi rst CD variant was delivered<br />

in 2008. To date fi ve UT<br />

776 supply vessels have been<br />

delivered, with a further three<br />

currently on order. In the case<br />

of E.R. <strong>Schiff</strong>ahrt Rolls-Royce<br />

says it came up with a version<br />

of the UT 776 CD that, among<br />

other things, can stay in port<br />

without running generators<br />

for electrical supply, reducing<br />

noise and emissions. Various<br />

technical solutions were adopted<br />

to provide additional redundancy.<br />

Last but not least, E.R.<br />

Athina is the fi rst UT 776 CD to<br />

implement the latest advance<br />

in navigation techno logy, the<br />

Rolls-Royce Icon DPII dynamic<br />

positioning system.<br />

E.R. Athina, like its sister ship, is<br />

93m long with a beam of 20m<br />

and a cargo deck area of about<br />

1,030m 2 . The deadweight is approximately<br />

4,000 tonnes, of<br />

which about 3,000 tonnes can<br />

be carried on deck. It can carry<br />

pipes, liquid cargo, and dry<br />

bulk. Tanks are provided for<br />

fuel, water ballast, fresh water,<br />

drill water, mud, brine, methanol,<br />

base oil and special products.<br />

The bulk handling system<br />

has a capacity of 300m 3 . Accommodation<br />

is provided for a<br />

total of 25 people, and the ship<br />

has Comfort V(3) class nota-<br />

The E.R. Athina owned by<br />

E.R <strong>Schiff</strong>ahrt<br />

E.R. Athina is the fi rst UT 776<br />

CD to implement the Rolls-<br />

Royce Icon DPII dynamic<br />

positioning system<br />

tion, showing that very low levels<br />

of noise and vibration levels<br />

have been achieved, providing<br />

good living conditions for the<br />

crew. E.R. Athina is equipped<br />

with fi re pumps and monitors<br />

to FiFi1 standard and has oil<br />

spill recovery capability according<br />

to DNV OILREC class.<br />

Rolls-Royce AZP-series thrusters<br />

with their streamlined shape<br />

and pulling propellers have<br />

shown themselves to be well<br />

suited for supply vessel propulsion,<br />

and E.R.Athina is fi tted<br />

with two AZP 120 units each<br />

handling 2,500kW in a diesel<br />

electric system. They have CP<br />

propellers and variable frequency<br />

drive motors, and for<br />

manoeuvring and station-keeping<br />

are assisted by two 883kW<br />

tunnel thrusters and a swing-up<br />

azimuth thruster of the same<br />

power at the bow. Four Bergen<br />

C25:33L6A generator sets provide<br />

a total of 6,960kW at 690V.<br />

One merit of the diesel electric<br />

system is that only the actual<br />

number of engines required to<br />

supply the load need to be running,<br />

and they can be operated<br />

at the most effi cient part of their<br />

load range, saving wear and tear<br />

and reducing emissions.<br />

The second vessel, E.R.<br />

Georgina, is scheduled for delivery<br />

in April <strong>2010</strong>.


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OFFSHORE & MARINE TECHNOLOGY | INDUSTRY NEWS<br />

41 st OTC in Houston<br />

OFFSHORE TECHNOLOGY<br />

CONFERENCE | The OTC,<br />

founded in 1969, is the world’s<br />

foremost event for the development<br />

of offshore resources in<br />

the areas of drilling, exploration,<br />

production and environmental<br />

protection. It is held<br />

annually at Reliant Center in<br />

Houston, Texas and attracts<br />

more than 65,000 visitors and<br />

2,000 exhibiting companies<br />

from over 120 countries.<br />

The exhibition is accompanied<br />

by a highly sophisticated<br />

conference. At this year’s OTC,<br />

which is taking place between<br />

the 3 rd and the 6 th of May, <strong>2010</strong>,<br />

the technical program includes<br />

about 150 papers presented in<br />

more than 25 sessions, comprising<br />

industry and topical<br />

breakfasts.<br />

Germany’s attendance<br />

Amongst the participating<br />

countries, Germany has traditionally<br />

been one of the largest<br />

national groups attending<br />

OTC in Houston presenting<br />

their offshore solutions which<br />

are among the world’s top tech-<br />

The German pavilion<br />

nologies in many specialised<br />

sectors. This year, more than 60<br />

German companies will be attending<br />

this leading exhibition<br />

and conference for offshore<br />

technologies. Most of the fi rms<br />

will present themselves at the<br />

offi cial German pavilion, supported<br />

by the Federal Ministry<br />

of Economics and Technology<br />

and the German Engineering<br />

Federation VDMA – Marine and<br />

Offshore Equipment Industries.<br />

Germany as major global exporter<br />

of high-tech marine equipment<br />

is suffering from the current<br />

slump in world merchant<br />

shipbuilding and the offshore<br />

sector is becoming increasingly<br />

important as a future-oriented<br />

area of activity. At OTC <strong>2010</strong>,<br />

German companies will present<br />

a new comprehensive directory<br />

“German Offshore Equipment”<br />

which covers the full range of<br />

German companies offering<br />

equipment and services for the<br />

global offshore market.<br />

Perspectives For the coming<br />

years, Houston-based Offshore<br />

Technology Conference will be<br />

adding two new conferences to<br />

its portfolio of events.<br />

OTC’s new Arctic Technology<br />

Conference (ATC) will address<br />

the technologies and innovative<br />

practices needed for exploration<br />

and production in<br />

the Arctic. The fi rst ATC will<br />

be held in February 2011 in<br />

Houston.<br />

The OTC Brazil will focus on<br />

technical advances, challenges<br />

and opportunities for the deep-<br />

and ultra deepwater offshore<br />

activities. The inaugural event<br />

for this biennially exhibition<br />

will take place in Rio de Janeiro<br />

in October 2011.<br />

Contract for Mobile Offshore Application Barge<br />

OFFSHORE WIND | Keppel<br />

Verolme BV and consortium<br />

partner AREVA Energietechnik<br />

GmbH, a German<br />

subsidiary of French energy<br />

company AREVA, have secured<br />

a EUR 62 million contract<br />

from Wetfeet Offshore<br />

Windenergy GmbH to build<br />

a Mobile Offshore Application<br />

Barge (MOAB) for a new<br />

offshore wind farm in the<br />

North Sea. This self-erecting<br />

fl oating platform will be deployed<br />

at the Global Tech I<br />

Wind Farm that is being built<br />

and operated by Wetfeet Offshore.<br />

MOAB will host the<br />

transformers and high voltage<br />

switchgears to collect and<br />

convert electricity generated<br />

by the wind turbines for de-<br />

18 Ship & Offshore | <strong>2010</strong> | N o 2<br />

livery to Germany’s national<br />

power grid. It is also equipped<br />

with critical control systems<br />

to serve as a backup power<br />

supply for the wind farm in<br />

case of emergencies.<br />

The Global Tech I wind farm<br />

will be located about 110km<br />

northwest of Cuxhaven in the<br />

German Exclusive Economic<br />

Zone in the North Sea consisting<br />

of 80 5-MW-class wind<br />

turbines. When fully operational<br />

in 2013, this wind farm<br />

will be capable of generating<br />

some 1.4 billion kWh of electrical<br />

energy annually, supplying<br />

approximately one million<br />

people with clean energy. It is<br />

also expected to help cut some<br />

1.2 million tons of carbon dioxide<br />

emissions each year.<br />

This Mobile Offshore Application<br />

Barge will be built for a<br />

new offshore wind farm in<br />

the German Exclusive Economic<br />

Zone in the North Sea<br />

MOAB will provide permanent<br />

accommodation for up<br />

to 32 personnel operating the<br />

wind farm. By serving both<br />

energy transmission and<br />

wind farm maintenance functions,<br />

MOAB aims to help to<br />

enhance the operational reliability<br />

and effi ciency of Global<br />

Tech I.<br />

Keppel Verolme will carry<br />

out the detailed engineering<br />

and construction work on<br />

this new platform designed<br />

by Hamburg based company<br />

Overdick GmbH & Co, while<br />

AREVA designs, fabricates<br />

and installs the transformers<br />

and other high voltage equipment.<br />

The vessel is targeted<br />

for completion in the fourth<br />

quarter of 2011.


OFFSHORE & MARINE TECHNOLOGY | OIL & GAS<br />

Subsea boosting for oil<br />

and gas projects<br />

MULTIPHASE PUMPS Multiphase boosting is not only pumping liquid and gas, it is a complex<br />

and sometimes sensitive process. Production improvement and process control are the main<br />

advantages of this technology. Vertical twin-screw multiphase pumps with improved dry run<br />

capability can be installed in series and provide more than 200 bar boost pressure.<br />

Axel Jäschke<br />

Multiphase, according<br />

to the general understanding<br />

in the<br />

oil and gas community, is the<br />

oil-water-gas mixture coming<br />

with the natural untreated<br />

well production. Uncertainties<br />

in the production data,<br />

slugfl ow in pipelines and fast<br />

variations in pressure and<br />

fl uid composition are part<br />

hereof.<br />

As soon as a signifi cant<br />

amount of gas is involved,<br />

separation effects in the fl owlines<br />

have to be considered.<br />

Consequently the Multiphase<br />

Pump (MPP) has to be<br />

designed for slugfl ow conditions.<br />

In general multiphase<br />

pumps can be divided into<br />

three groups with its own<br />

technical requirements:<br />

�<br />

gas tolerant liquid boo-<br />

ster – 0% to 30% gas – typically<br />

only applicable direct<br />

downstream of separators or<br />

Pressure at<br />

MPP inlet<br />

p out<br />

p in<br />

Gas + Oil<br />

Flow<br />

Oil Oil Production<br />

Production<br />

GOR GOR = = constant<br />

constant<br />

Fig. 2: Process diagram<br />

20 Ship & Offshore | <strong>2010</strong> | N o 2<br />

inside long crude-oil transfer<br />

pipelines,<br />

� multiphase pump – up to<br />

100% gas temporary – downstream<br />

well and upstream separator,<br />

� wet gas compressor – 99%<br />

to 100% gas continuously but<br />

with the risk of slugfl ow (water<br />

or condensate) – typically<br />

downstream gas wells.<br />

In all cases the MPP shall be<br />

able to transport the liquidgas<br />

mixture against the full<br />

pipeline backpressure without<br />

interruption of the fl ow.<br />

Bornemann provides the patented<br />

solution of internal<br />

liquid (product liquid phase)<br />

separation and recirculation<br />

of a small percentage of liquid<br />

back to MPP inlet, preventing<br />

MPP rotors running<br />

completely dry.<br />

Separation and liquid storage<br />

inside the MPP discharge<br />

casing is vital for the Multi-<br />

natural production<br />

Pipeline<br />

Performance<br />

potential<br />

production<br />

Fig. 1: Vertical high pressure<br />

subsea pump<br />

Actual Volume Flow (Oil+Gas)<br />

at MPP inlet<br />

Phase Mixture (MP) boosting<br />

process.<br />

Improvement of oil<br />

production<br />

Each reservoir has its own<br />

optimal production characteristic<br />

in regard to oil production,<br />

gas production and<br />

water-cut minimization.<br />

The graphic (fi g. 2) explains<br />

the production task of multiphase<br />

pumps. The oil production<br />

(orange curve) of<br />

wells typically follows a<br />

certain known production<br />

profi le, depending on the<br />

wellhead back-pressure. At<br />

a certain wellhead pressure<br />

the fl ow velocity in the well<br />

is too low to transport the<br />

liquid to surface. The well<br />

might be “dead” or only gas<br />

is coming.<br />

If the well is closed, after<br />

some time the wellhead shutin<br />

pressure will build up.<br />

The shut-in pressure can be<br />

very high compared to the<br />

production pressure. There<br />

is an optimal oil production<br />

at a certain pressure which<br />

is fl uctuating with the time.<br />

Too low pressure draw down<br />

might lead to non-optimal<br />

production rates and damages<br />

in the reservoir.<br />

Together with the oil the associated<br />

gas is produced –<br />

the relation between oil and<br />

gas typically is given in GOR<br />

(gas-oil ratio at standard conditions).<br />

Because the gas is expanding<br />

with the pressure going<br />

down, the total production<br />

curve is expanding to higher<br />

fl ow rates (brown curve) at


lower system and pump inlet<br />

pressures.<br />

The well is producing into a<br />

pipeline system. The pipeline<br />

backpressure (blue curve) on<br />

the production is defi ned by<br />

any static backpressure on<br />

the pipeline (geodetic height,<br />

separator pressure, etc.) plus<br />

pressure losses depending on<br />

the medium fl owing through<br />

the pipeline.<br />

The equilibrium between<br />

well and pipeline performance<br />

(crossing of blue and<br />

brown curve) defi nes the natural<br />

production (depending<br />

on choke setting, etc.).<br />

During the fi rst years chokes<br />

might control the perfect balancing<br />

between production<br />

and backpressure. By and by<br />

the reservoir is depleting and<br />

the producing well pressure<br />

is declining. Additional wells<br />

might be connected to the<br />

pipeline system, which can<br />

lead to higher pipeline backpressure<br />

on the well.<br />

At this moment the installation<br />

of multiphase boosting<br />

pumps (red arrow) helps to<br />

control the well pressure for<br />

best production. The pump<br />

now unloads well performance<br />

characteristics from<br />

pipeline behaviour.<br />

Twin screw pumping<br />

technology<br />

The Bornemann MPPs are<br />

twin-screw pumps. Within<br />

these pumps two synchronized<br />

rotors are intermeshing<br />

and forming closed chambers<br />

between the rotor-screwfl<br />

anks and the surrounding<br />

Fig. 3: Sectional drawing of twin-screw pump<br />

casing insert (liner). Whatever<br />

enters into the chamber<br />

at screw inlet will be moved<br />

to the outlet.<br />

Pump capacity depends on<br />

rotor diameter, pitch of the<br />

rotor screws and fi nally the<br />

pump speed.<br />

There is no contact between<br />

screws and liner. Consequently<br />

there will be a gap<br />

between the pumping elements<br />

and therefore a certain<br />

internal backfl ow (slippage)<br />

from pump discharge back to<br />

pump suction.<br />

At any time the Bornemann<br />

internal separation and recirculation<br />

ensures enough<br />

liquid at the rotors to keep<br />

the gaps sealed with liquid<br />

and therefore the pump performance<br />

is independent on<br />

gas content.<br />

The rotors are “engineered<br />

rotors”. Shaft and screws can<br />

be made from materials,<br />

best suitable for the task and<br />

the pumping process. Heat<br />

treatments and coatings can<br />

be done separately without<br />

infl uencing the shaft properties.<br />

DPC – Double Pressure<br />

Compensated Pump<br />

The Bornemann Subsea<br />

Boost er (SMPC) is the consequent<br />

further development<br />

of the subsea MPP and the<br />

heavy duty topside Multiphase<br />

Pump type MPC.<br />

The new Double-Pressure-<br />

Compensated (DPC) pump<br />

design provides the basis for<br />

the new subsea MPPs – the<br />

SMPC series 4.1. It ba- �<br />

for all weather conditions<br />

www.stxeurope.com


OFFSHORE & MARINE TECHNOLOGY | OIL & GAS<br />

sically consists of two main<br />

components:<br />

� the pressure casing, rated<br />

for water depths and process<br />

pressure,<br />

� the pump-motor-module,<br />

including all rotating equipment.<br />

The pump-motor-module is<br />

built up from the approved<br />

SMPC pump cartridge and<br />

a simplifi ed electrical motor<br />

cartridge. Power transmission<br />

from motor to pump can be<br />

achieved by a conventional<br />

mechanical coupling. Optionally<br />

a hydraulic torque and<br />

speed converter can be used.<br />

The total cartridge – except<br />

the pumping chambers – is<br />

fi lled with pressurized lube<br />

oil – the barrier fl uid. The<br />

pressure of the lube oil is permanently<br />

controlled and adjusted<br />

to provide to the mechanical<br />

seals best operating<br />

conditions (constant pressure<br />

over the seal).<br />

Consequently the casing of<br />

the pump-motor-module is<br />

fully pressure compensated<br />

against the pump discharge<br />

pressure which is inside the<br />

pressure casing.<br />

The pump-motor-module<br />

will be inserted into the pressure<br />

casing by avoiding all<br />

sensitive interfaces between<br />

pressure casing and pumpmotor-module.<br />

Defl ections,<br />

deformations, mechanical<br />

stress etc. from the casing will<br />

not been transmitted to the<br />

pump-motor-module.<br />

The casing is designed according<br />

to the actual requirements.<br />

Different materials<br />

water depth<br />

process pressure<br />

coupling<br />

pump discharge<br />

discharge pressure + 10 bar<br />

electrical liquid filled motor<br />

pump inlet<br />

Fig. 4: Principal drawing of double pressure compensated pump design<br />

22 Ship & Offshore | <strong>2010</strong> | N o 2<br />

can be used, coating from inside<br />

could be done, composite<br />

material might be applied.<br />

The pressure casing is a geometrical<br />

simple “separator<br />

style” pressure vessel. Therefore<br />

it provides good separation<br />

and liquid hold up capabilities<br />

– required for reliable<br />

multiphase operation.<br />

The DPC design also allows<br />

the vertical installation of<br />

the MPP. The diameter of the<br />

pump can be minimized –<br />

still providing suffi cient separation<br />

and liquid hold up volume<br />

for multiphase-service.<br />

Pump performance<br />

The pump capacity at a certain<br />

speed is not much infl u-<br />

Fig: 5: Subsea boosting system<br />

pump inlet pressure<br />

pump discharge pressure<br />

barrier fluid pressure<br />

enced by the differential pressure<br />

over the pump. There is a<br />

certain backfl ow from pump<br />

discharge to pump suction<br />

through the gaps between rotors<br />

and casing. The backfl ow<br />

depends mainly on viscosity<br />

and differential pressure.<br />

By speed variation a wide capacity<br />

range at full pres sure<br />

head (differential pres sure)<br />

can be provided, 10% to<br />

120% of the nominal capacity<br />

is typical.<br />

The achievable differential<br />

pressure is limited by the mechanical<br />

load on the rotor.<br />

Differential pressure of up<br />

to 100 bar in high viscous liquid<br />

service with up to 20%<br />

gas and good effi ciency is<br />

standard today on twin-screw<br />

pipeline transfer pumps.<br />

Special designed high pressure<br />

multiphase rotors also<br />

allow for pressure build up of<br />

100 bar without infl uence on<br />

the rotor integrity in full gas<br />

service – but at high gas the<br />

effi ciency will be limited.<br />

Rotors, designed for higher<br />

capacity are limited in pressure<br />

head due to the fact that<br />

the maximal allowable shaft<br />

power within one frame size<br />

remains constant over all<br />

available rotor designs.<br />

High differential pressure<br />

booster systems<br />

For subsea applications more<br />

often very high boost pressures<br />

will be required to overcome<br />

the water depth while<br />

the wellhead pressures shall<br />

be reduced to its limits.<br />

Practically this will require<br />

multiphase pumps or gas tolerant<br />

liquid boosters being<br />

able to increase the production<br />

pressure from almost<br />

0 bar up to 200 to 300 bar.<br />

The Bornemann solution<br />

is the installation of two or<br />

more multiphase pumps in<br />

series. The fi rst is controlling<br />

the system inlet pressure<br />

and providing a certain precompression.<br />

The second<br />

pump is controlling the outlet<br />

pressure of the fi rst pump<br />

by speed variation – picking<br />

up the compressed volume<br />

fl ow at the outlet of the fi rst<br />

stage MPP at the required<br />

pressure – and overcomes the<br />

remaining pipeline backpressure.<br />

Each single pump is operating<br />

with a better effi ciency and<br />

the total power consumption<br />

will be signifi cant reduced.<br />

On the Abu Dhabi project<br />

the total power requirement<br />

could be reduced from 1 MW<br />

for the single pump concept<br />

to 500 kW (2 x 250 kW) for<br />

the fi nally selected serial installation.<br />

The author:<br />

Axel Jäschke, Head of<br />

Research Department,<br />

Joh. Heinr. Bornemann<br />

GmbH, Obernkirchen,<br />

Germany


Regasifi cation<br />

HAMWORTHY | New technology<br />

based on an intermediate<br />

closed propane loop that uses<br />

seawater as the heating medium<br />

for vaporising LNG has<br />

been delivered to Golar LNG’s<br />

138,000m 3 LNG fl oating storage<br />

and regasifi cation unit<br />

(FSRU) Golar Winter.<br />

Two skids to be operated in<br />

parallel at full regasifi cation<br />

capacity of 14 million Sm 3 /day<br />

at 120 bar, equivalent to 460<br />

tonnes/hr, have been tested.<br />

The intermediate propane circuit<br />

between seawater and LNG<br />

is applied to avoid freezing. As<br />

it is based on seawater, heating<br />

the equipment has a high<br />

level of effi ciency and therefore<br />

requires less fuel and operating<br />

cost to regasify the LNG than<br />

steam-based systems. For Hamworthy,<br />

this is a milestone in<br />

the introduction of new technology<br />

to the offshore market.<br />

The capacity per skid is 7 million<br />

Sm 3 /day; outlet pressure is<br />

103 bar and outlet temperature<br />

up to 6°C. Two skids will be<br />

used during nominal send-out,<br />

with a third on standby. Each<br />

70-tonne skid is 10.5m long,<br />

6.1m wide, 8m high, and contains<br />

the required pumps, motors,<br />

heat exchangers, instrumentation<br />

and control systems<br />

to provide the required capacity.<br />

The equipment is designed<br />

for marine installations and<br />

cryogenic working conditions<br />

and can handle large variations<br />

in send-out capacity.<br />

Chartered by Petrobas, Golar<br />

Winter is part of an LNG im-<br />

The regasifi cation plant onboard Golar Winter<br />

port project in Guanabara Bay,<br />

Brazil. LNG carriers will tranship<br />

their cargoes to the FSRU,<br />

which will then send gas to an<br />

onshore gas grid through a subsea<br />

pipeline.<br />

Golar Winter was built as an<br />

LNG carrier in 2004, and converted<br />

into an FSRU by Keppel<br />

Shipyard in Singapore. After<br />

leaving the Keppel yard , Golar<br />

Winter collected a cargo of LNG<br />

in Trinidad en-route to Petrobras’s<br />

Pecem Terminal, Brazil.<br />

Initial commissioning and testing<br />

began in Pecem before the<br />

vessel departed for Petrobras’s<br />

Rio terminal for a further period<br />

of testing.<br />

Hamworthy’s next onboard vaporiser<br />

system commissioned is<br />

on the 145,000m 3 LNG shuttle<br />

regasifi cation vessel (SRV) Suez<br />

Neptune, delivered in December<br />

2009 by Samsung Heavy Industries.<br />

The vessel went on to pick<br />

up an LNG cargo in Trinidad<br />

and is undergoing regasifi cation<br />

tests off Boston, Massachusetts.<br />

Suez Neptune is to be followed<br />

by a second Neptune SRV, Suez<br />

Cape Ann, to be delivered in the<br />

second quarter of <strong>2010</strong>. Both<br />

SRVs are for Höegh LNG.<br />

SRVs are designed to transport<br />

and store LNG, then vaporise<br />

it into natural gas that can be<br />

sent ashore by subsea pipeline.<br />

Hamworthy is supplying<br />

three regasifi cation skids per<br />

ship. Each ship set will have<br />

a regasifi cation capacity of<br />

210 tonnes/ hr of LNG with<br />

send-out pressure of 115 bar.<br />

supply industry | offshore wind energy<br />

maritime logistics | marine technology<br />

04-06 May <strong>2010</strong><br />

10:00 to 18:00<br />

www.baltic-future.com<br />

Organized by: Rostocker Messe-<br />

und Stadthallengesellschaft mbH<br />

Partner Region <strong>2010</strong><br />

West Pommerania – Poland<br />

Rostock<br />

The international Trade Fair BalticFuture is the perfect<br />

platform for the innovative maritime industries<br />

to generate Business Contacts and to expand your<br />

networks.<br />

The Fair: More than 100 Exhi bitors from Industry,<br />

Science, Research and Public Institutions present<br />

their products to the professional visitors.<br />

Contact-Event: B2B@BalticFuture means High-End-<br />

Networking. Meet interesting business partners in<br />

pre-arranged appointments.<br />

Supporting Program: During the fair you can<br />

engross your professional interests in seminars<br />

and workshops.<br />

Foreign Trade Forum of the German Association for Small and Medium-sized<br />

Businesses | Economic Presentation of the Wojewodschaft Westpommerania |<br />

2nd Conference of the Logistic Industry | Wind-Energy-Day | Product Presentations<br />

at the Fair Stage | Innovative visions for the Maritime Navigation and<br />

Logistics | Workshop on Intelligent Marine Technology of the 21st century<br />

further information at www.baltic-future.com<br />

Ship & Offshore | <strong>2010</strong> | N o 2 23<br />

RMSG_09_1644_BaFu_Anz_89x251_hel1 1 12.03.<strong>2010</strong> 13:48:58 Uhr


OFFSHORE & MARINE TECHNOLOGY | MINING<br />

Sub-sea diamond mining<br />

AIR LIFT DRILLING Since the middle of the past century an increasing demand on known and<br />

estimated resources has triggered a search for raw materials in the depths of the oceans.<br />

Especially diamonds discovered on the seabed of the Atlantic Ocean on the western coast of<br />

South Africa and Namibia makes mining feasible due to their high value.<br />

Raw material can be found<br />

in many ocean regions.<br />

Manganese nodules and<br />

cobalt-rich crusts were discovered<br />

in the Pacifi c and hot orebearing<br />

slurries were found in<br />

the valleys of the Red Sea.<br />

In the Southern Pacifi c, goldbearing<br />

massive sulphides were<br />

discovered adjacent to defunct<br />

cooled down black smokers.<br />

About 35 years ago large-scale<br />

industrial production was developed<br />

for manganese nodules<br />

and to a minor extent tested<br />

in practice. A complete breakdown<br />

in raw material prices in<br />

the early eighties stopped all activities<br />

for economic reasons.<br />

However, diamonds discovered<br />

on the seabed of the Atlantic<br />

Ocean on the western coast<br />

of South Africa and Namibia<br />

made mining feasible due to<br />

their high value.<br />

Millions of years ago, these<br />

diamonds were formed<br />

through volcanic activities<br />

in the kimberlitic pipes and<br />

dikes of Lesotho, Botswana<br />

and the present area of Kimberly,<br />

South Africa.<br />

Due to long-term erosion over<br />

several hundred thousand<br />

years, diamonds were uncovered<br />

from the kimberlite carrier<br />

bed and washed along with<br />

huge amounts of sediments<br />

via the Gariep (Oranje), Vaal<br />

and Buffels rivers into the<br />

ocean. Initially, the diamonds<br />

were deposited close to the<br />

river mouth, but later distributed<br />

over large surface areas in<br />

the Atlantic by the Benguela<br />

current fl owing along the west<br />

to north coast.<br />

This arduous transportation<br />

method was survived only by<br />

the hardest and purest diamonds<br />

and is why the percentile<br />

of high-value jewellery diamonds<br />

found in the present<br />

off-shore mining operations is<br />

high – almost 90 percent.<br />

Offshore diamond mining was<br />

originally carried out by divers<br />

operating small fi shing boats<br />

at depths of up to 35 metres in<br />

coastal areas. By using 4” suction<br />

hoses, the divers sucked<br />

the loose sediment from the<br />

seabed and conveyed them<br />

upwards. Subsequently, all<br />

the material was transported<br />

to a stationary separation unit<br />

onshore where the diamonds<br />

were further away and graded.<br />

As larger diamond deposits<br />

were found farther from<br />

the coast, in water depths of<br />

up to 200 metres, it became<br />

necessary to develop special<br />

production systems for sustainable<br />

large-scale industrial<br />

diamond mining.<br />

One of the fi ve De Beers Marine diamond mining ships. They are all equipped with Aker Wirth airlift drilling systems<br />

24 Ship & Offshore | <strong>2010</strong> | N o 2


Special vertical drilling<br />

system by Aker Wirth<br />

Diverse systems were tested<br />

by various international mining<br />

and drilling suppliers.<br />

Finally, Aker Wirth’s special<br />

air-lift vertical drilling system,<br />

mounted on a marine vessel<br />

prevailed as an economic and<br />

productive system.<br />

In areas where crawlers,<br />

dredging or comparable<br />

drilling systems had already<br />

operated, the application of<br />

this system increased the diamond<br />

production by up to 70<br />

percent in the second mining<br />

campaign.<br />

Another advantage of the vertical<br />

mining systems is the<br />

universal applicability even<br />

on the roughest seabed surface<br />

where horizontal mining<br />

systems such as crawlers are<br />

unable to operate.<br />

The mining vessel is positioned<br />

utilising four anchor<br />

lines in conjunction with a<br />

satellite positioning system.<br />

The drill bit is lowered using<br />

fl anged pipes through a moon<br />

pool down to the seabed.<br />

The drill-bit has a diameter<br />

of approximately seven metres<br />

and the fl anged pipe has<br />

an inner diameter of 600 mm<br />

and is supplied in lengths of<br />

nine metres per section. The<br />

complete hydraulic drive unit<br />

for the drill pipe is installed<br />

in the drilling mast (approximately<br />

35 m high) on the vessel<br />

and is suspended by two<br />

hydraulic cylinders with a<br />

stroke length of 12 metres.<br />

Two universal joints in the<br />

above-surface drill string<br />

protect the drill string from<br />

becoming damaged and deformed,<br />

through bending,<br />

caused by vessel movements<br />

of up to 10° (roll and pitch).<br />

The heave compensator beam<br />

which carries the complete<br />

hanging drill equipment load<br />

while compensating for wave<br />

motion to a maximum vertical<br />

vessel movement of up<br />

to six metres within a 13 second<br />

period is fi tted above the<br />

stabiliser beam which is arranged<br />

between the two universal<br />

joints.<br />

The suspended drilling equipment,<br />

without the complete<br />

drill string, has a total weight<br />

of 125 tons. A discharge bend<br />

(called the spout) which can<br />

accommodate the full fl ushing<br />

volume, is installed on<br />

the heave compensator beam.<br />

The air-lift material along<br />

with the fl ushing water is then<br />

discharged into a spiral-type<br />

de-aeration bin from where<br />

it is transported into the diamond<br />

processing plant.<br />

The drilling system is<br />

equipped with a combined,<br />

vertical pipe storage and pipe<br />

handling system for storage<br />

and installation of the drill<br />

pipe.<br />

Principles of air-lift vertical<br />

drilling<br />

The drill bit is rotated by the<br />

power swivel via the drill<br />

pipe; this action loosens the<br />

material on the sea-bed. Simultaneously,<br />

compressed<br />

air is injected closely above<br />

the drill bit into the drill pipe.<br />

This air is supplied through<br />

the pressure line mounted<br />

outside along the drill pipe,<br />

via the drive unit designated<br />

air swivel.<br />

Once inside the drill pipe,<br />

the compressed air expands<br />

as it rises. The specifi c weight<br />

inside the drill pipe is reduced<br />

just above the air injection<br />

opening. Due to the<br />

higher outside pressure, wa-<br />

Aker Wirth airlift drilling<br />

system<br />

Heavy duty drive system for the 6.8m drill bit with heave<br />

motion compensating system which allows operations in<br />

sea-conditions with waves up to 6m high<br />

ter now fl ows in under pressure<br />

through the bit channel<br />

opening on the sea-bed, and<br />

rises together with the compressed<br />

air. A very high conveying<br />

speed is achieved in<br />

the water that sucks the material<br />

loosened by the drill bit,<br />

ensuring its transport up to<br />

the separation system on the<br />

vessel deck.<br />

Consequently, the utilisation<br />

of a pump, sensitive to wear<br />

and clogging, is not necessary.<br />

The air-lift procedure is a safe<br />

and powerful conveying system<br />

transporting up to 3500 m3<br />

solids per day when operat ing<br />

for a 24 hour period.<br />

Nine compressors with<br />

1,700 kW drive power in total<br />

ensure suffi cient compressed<br />

air supply for the highly effi<br />

cient mining operation. The<br />

sea-bed material discharged<br />

through the drill string and<br />

the drill equipment via the<br />

spout into the bin wall is then<br />

transported into the separation<br />

system where it is sorted in several<br />

processing steps according<br />

to its specifi c weight. Finally,<br />

diamond separation onboard<br />

is completed by applying x-ray<br />

sorting methods.<br />

After the diamond-bearing<br />

overburden layer has been<br />

drilled down to the bed rock,<br />

the drill bit is lifted just clear<br />

of the seabed and the mining<br />

vessel is re-positioned utilising<br />

the anchor winches. The drillbit<br />

is then lowered again, with<br />

rotation and heave compensation<br />

in operation, the sea bed<br />

surface area directly adjacent<br />

is mined. The drilled surfaces<br />

overlap partially to achieve<br />

complete material recovery.<br />

After three years of continuous<br />

operation, the system undergoes<br />

a general overhauling<br />

in-port. Up to 7,400 mining<br />

hours are achieved per vessel<br />

per year. Besides down-time<br />

due to weather conditions,<br />

re-fuelling, re-positioning the<br />

vessel or down-time caused<br />

by the vessel systems and the<br />

processing plant, the vertical<br />

mining system has an availability<br />

rate of 98 percent.<br />

Ship & Offshore | <strong>2010</strong> | N o 2 25


OFFSHORE & MARINE TECHNOLOGY | INDUSTRY NEWS<br />

The Gavia AUV was tested to a subsea depth of 1,000m<br />

Subsea mapping in<br />

Western Australia<br />

AUV | Fugro Survey Pty Ltd in<br />

Perth and Hafmynd Ehf, in a<br />

joint initiative with Woodside<br />

Energy Ltd, have successfully<br />

trialled a Gavia Autonomous<br />

Underwater Vehicle (AUV)<br />

down to a subsea depth of<br />

1,000m. This signifi cantly<br />

surpasses the previous maximum<br />

recorded depth of 220m<br />

achieved by a Gavia vehicle.<br />

The Gavia AUV is a relatively<br />

small and portable AUV,<br />

manufactured in Iceland by<br />

Hafmynd. Its modular confi guration<br />

enables the inclusion of<br />

various payloads in addition to<br />

the base vehicle confi guration,<br />

such as an Inertial Navigation<br />

System, GeoSwath bathymetric<br />

sonar and additional battery<br />

modules for increased endurance.<br />

This particular model purchased<br />

by Woodside has been<br />

optimised specifi cally for use<br />

in the offshore survey industry.<br />

It’s been fi tted with an underwater<br />

camera, sidescan sonar,<br />

multibeam echosounder, highly<br />

accurate INS, and navigation<br />

software, which enables the<br />

AUV to automatically track a<br />

pipeline on the seabed.<br />

26 Ship & Offshore | <strong>2010</strong> | N o 2<br />

Fugro Survey Pty Ltd will manage<br />

all aspects of the Woodside<br />

Gavia AUV, including supervision<br />

of the factory and customer<br />

acceptance trials, personnel<br />

training, fi eld operations, and<br />

maintenance and storage of<br />

the vehicle.<br />

The Gavia AUV was set to run<br />

a grid of survey lines at an altitude<br />

of 12m above the seabed<br />

recording both side scan sonar<br />

and swath bathymetric data.<br />

This was followed by a survey<br />

line run at only 2m above the<br />

seabed, to collect seabed habitat<br />

photographs. Dive time<br />

from the surface to 1,000m<br />

was approximately 30 minutes,<br />

which indicates that the expected<br />

survey duration at this<br />

depth could exceed 6 hours.<br />

Woodside anticipates using<br />

the AUV primarily for pipeline<br />

inspection surveys, as well as<br />

for nearshore environmental<br />

surveys, debris surveys in restricted<br />

areas, and deepwater<br />

inspections of fl owlines and<br />

other seabed infrastructure.<br />

The vehicle will be utilised<br />

from vessels of opportunity<br />

and is available for surveys for<br />

third party projects.<br />

FSRU for LNG project<br />

OLT | One of the fi rst offshore<br />

Floating Storage and Regasifi cation<br />

Units (FSRU) will be placed<br />

within the OLT Offshore LNG<br />

Toscana project.<br />

The OLT development will see<br />

the 138,000m 3 Moss-type Golar<br />

Frost converted into a 3.75 billion<br />

cubic metres (bcm) per year<br />

FSRU, moored in 120m of water<br />

depth off Italy’s west coast port<br />

of Livorno. It will act as a receiving<br />

terminal for importing LNG,<br />

regasifying the LNG and pumping<br />

it into Italy’s gas grid.<br />

The OLT FSRU is currently under<br />

conversion in Dubai Drydocks<br />

and will be towed to Livorno at<br />

the end of <strong>2010</strong>, with the aim of<br />

coming on stream in 2011. An external<br />

turret is being fi tted, along<br />

with over 2,400 tones of regasi-<br />

Animated picture of the FRSU<br />

fi cation equipment. The main<br />

contractor is Saipem, working for<br />

the terminal owners - a joint venture<br />

between E.ON Ruhrgas, Iride,<br />

Golar LNG and OLT Energy.<br />

Genoa-based classifi cation society<br />

RINA will class the vessel and<br />

provide statutory certifi cation<br />

on behalf of the government.<br />

Through its dedicated oil and gas<br />

team it is also providing authority<br />

and owner engineering, ship<br />

handling simulation and assistance<br />

with local and international<br />

regulatory compliance.<br />

RINA was also closely involved<br />

in the development of the 8 bcm<br />

Adriatic LNG terminal, providing<br />

a wide range of analytical<br />

and supervision services, plus<br />

assistance with regulatory compliance.<br />

Short courses at OMAE<br />

SHANGHAI | Preceding the 29 th<br />

International Conference on<br />

Ocean, Offshore and Arctic Engineering<br />

(OMAE) in Shanghai,<br />

China, the ASME-IPTI offers four<br />

short courses focusing on arctic,<br />

deepwater, energy and engineering<br />

subjects. On Saturday, 5 th<br />

of June <strong>2010</strong>, participants can<br />

choose between the courses “Ice<br />

Engineering” held by Walter L.<br />

Kuehnlein, chair of sea2ice and<br />

“Fundamentals of Deepwater<br />

Riser Engineering” by Kieran Kavanaugh,<br />

Group Technology Director<br />

of MCS.<br />

Frank Lim, Principal Director of<br />

2H Offshore and Chris Barton,<br />

Director of Business Acquisition<br />

for FloaTEC, deal with the “Fundamentals<br />

of Deepwater Project<br />

Development” the following<br />

day. Antonio Falcao from the<br />

Technical University of Lisbon,<br />

Portugal will be covering the<br />

area of “Wave Energy” also on<br />

the 6th of June.<br />

OMAE <strong>2010</strong> will be held at<br />

Grand Hyatt Shanghai from the<br />

6th to the 11 th of June, <strong>2010</strong>. It is<br />

organized by the Shanghai Jiao<br />

Tong University and the Ocean,<br />

Offshore and Arctic Engineering<br />

(OOAE) Division of the International<br />

Petroleum Technology<br />

Institute (IPTI), an institute of<br />

ASME. www.omae<strong>2010</strong>.com/<br />

ShortCourses.html


Advanced sub-sea services<br />

MERMAID ENDURER | KD<br />

Marine and Mermaid Offshore<br />

Services (MOS) have jointly<br />

entered into an Alliance Agreement,<br />

which will enable KD Marine<br />

to provide fully integrated<br />

saturation, air diving, daughter<br />

craft and ROV services from the<br />

advanced Diving Support Vessel<br />

(DSV) Mermaid Endurer in the<br />

European market.<br />

KD Marine will act as the contractor<br />

in the alliance, providing<br />

the diving and project management<br />

services whilst MOS will<br />

provide the DSV, marine and<br />

ROV services.<br />

The Mermaid Endurer is a 95m<br />

dynamically positioned DSV<br />

which is being built in the Bergen<br />

Group BMV shipyard in Bergen,<br />

Norway and which features<br />

an integrated 300m saturation<br />

Growing Europeanwind<br />

power market<br />

EWEA | In 2009, a total of eight<br />

new wind farms consisting of<br />

199 offshore wind turbines,<br />

with a combined power generating<br />

capacity of 577 MW, were<br />

connected to the grid in Europe.<br />

This represents a growth rate of<br />

54% compared to the 373 MW<br />

installed during 2008. For <strong>2010</strong>,<br />

the European Wind Energy Association<br />

(EWEA) expects the<br />

completion of 10 additional<br />

European offshore wind farms.<br />

Currently, 17 offshore wind<br />

farms are under construction<br />

in Europe, totalling more than<br />

3,500 MW, with just under<br />

half being constructed in UK<br />

waters. In addition, a further<br />

52 offshore wind farms have<br />

won full consent in European<br />

waters, totalling more than<br />

16,000 MW, with just over half<br />

of this capa city planned in Germany.<br />

In 2009, the turnover of<br />

the offshore wind industry was<br />

approximately 1.5 billion Euro,<br />

and EWEA expects this to double<br />

in <strong>2010</strong> to approximately 3<br />

billion Euro. The push given by<br />

diving system, integrated air dive<br />

and ROV systems, 100 ton crane<br />

and 1,000m 2 work deck space. It<br />

is scheduled to be delivered to<br />

MOS in the fi rst half of the <strong>2010</strong><br />

calendar year and, in addition, it<br />

is intended that KD Marine will<br />

install their purpose built daughter<br />

craft and launching system<br />

on the vessel. This system has<br />

been designed by KD Marine to<br />

enable simultaneous air diving<br />

and/or inspection ROV support<br />

activities to be carried out whilst<br />

similar operations are also being<br />

carried out from the principal<br />

support vessel, and the combination<br />

should provide meaningful<br />

productivity gains, especially<br />

on restricted work sites.<br />

KD Marine commissioned the<br />

build of two such daughter<br />

craft units for delivery in 2009,<br />

the decision to inject 255 million<br />

Euro under the European<br />

Union’s European Economic<br />

Recovery Plan into the offshore<br />

wind sector is said to show that<br />

decision makers understand that<br />

offshore wind is key to Europe’s<br />

future energy supplies. The European<br />

Investment Bank’s (EIB)<br />

increased involvement is also<br />

said to be instrumental for the<br />

future success of offshore wind’s<br />

contribution to European recovery,<br />

job creation and technology<br />

leadership.More than 100 GW<br />

of projects are at various stages<br />

of planning. Europe is the world<br />

leader in offshore wind with 828<br />

wind turbines and a cumulative<br />

capa city of 2,056 MW spread<br />

across 38 offshore wind farms<br />

in nine European countries. The<br />

UK and Denmark are the current<br />

leaders, with a 44% and<br />

30% share respectively. In 2009,<br />

fi ve countries built new offshore<br />

wind farms: UK (284 MW),<br />

Denmark (230 MW), Sweden<br />

(30 MW), Germany (30 MW),<br />

Norway (2.3 MW).<br />

Mermaid Offshore Service’s new built DSV Mermaid Endurer<br />

complete with dedicated heavy<br />

weather launch & recovery systems.<br />

These daughter craft units,<br />

unlike conversions, have been<br />

specifi cally designed to provide a<br />

stable ancillary work platform to<br />

a DSV and they feature onboard<br />

gas storage, fully enclosed dive<br />

control, data recording areas,<br />

and inspection ROV handling.<br />

Ship & Offshore | <strong>2010</strong> | N o 2 27


SHIPBUILDING & EQUIPMENT | PROPULSION & MANOEUVRING TECHNOLOGY<br />

Controlling corrosive wear<br />

with TBN stabilisation<br />

LUBRICANTS TECHNOLOGY Princess Cruises uses a programme in conjunction with onboard<br />

testing and lab analysis of used oil, which emphasises Total Base Number (TBN) stabilisation. To<br />

date, Princess has implemented the programme on seven ships powered by Wärtsilä 46<br />

engines. Savings are said to have exceeded $115,000 during the fi rst year.<br />

Coral Princess in Ketchikan, Alaska<br />

Under the programme, ExxonMobil<br />

recommends a regimen of controlled<br />

artifi cial oil consumption, or refreshment,<br />

of the engine sump, as a way to extend<br />

oil drain intervals and thus reduce overall<br />

consumption. Economies are also realised<br />

in reduced waste oil disposal and handling,<br />

and in fewer deliveries.<br />

In marine diesel engines burning moderate<br />

or high sulphur-content fuel, corrosion is a<br />

serious concern. By monitoring and managing<br />

the lubricant’s TBN, the risk of corrosive<br />

wear can be controlled and potentially a<br />

company’s bottom line can be improved by<br />

reducing the amount of used oil.<br />

TBN is a measure of alkalinity reserve. Combustion<br />

produces acid products that damage<br />

an engine. To offset extensive corrosive wear<br />

in cylinder liners or piston rings that would<br />

result, the acid must be neutralised. This is<br />

accomplished using specifi c oil additives. To<br />

ascertain that oil in service has a suffi cient alkalinity<br />

reserve to perform, ships’ engineers<br />

measure its TBN periodically.<br />

ExxonMobil’s programme incorporates a<br />

proprietary system, which it calls Lubrisoft,<br />

28 Ship & Offshore | <strong>2010</strong> | N o 2<br />

to estimate depletion, taking into consideration<br />

engine operating conditions and the<br />

sulphur content of the fuel in use. Lubrisoft<br />

generates a depletion curve based on various<br />

engine parameters determined by the engine<br />

builders as well as curves predicting subsequent<br />

make-up rates required to stabilise<br />

TBN levels. These make-up, or top-off, rates<br />

(also referred to as controlled artifi cial oil<br />

consumption, or lube oil replenishment) are<br />

the basis for the oil supplier’s programme.<br />

Optimising TBN<br />

Engineering graphs provided for each engine<br />

plot an original TBN curve over hours in operation,<br />

an optimised TBN curve with artifi -<br />

cial consumption, and a High Reserve TBN<br />

curve. The projected-use data that generates<br />

these graphs enables engineers to calculate<br />

an optimised TBN to be achieved with artifi<br />

cial consumption. The predictive system<br />

can correct for changes associated with high-<br />

To stabilise Mobilgard M50’s TBN, ExxonMobil recommended an increase in artifi cial<br />

oil consumption of 76 liters a day above current natural consumption


sulphur fuel deliveries or changes in operating<br />

conditions.Lubrisoft is suitable for evaluation<br />

of 4-stroke engines, including those<br />

with a separate cylinder lubricating system.<br />

That includes Sulzer Z40, Storm TM 410 and<br />

some Akasaka engines fi tted with lubricators.<br />

The savings it generates are based on costs associated<br />

with normal consumption – which<br />

requires more frequent sump changes – as<br />

compared to artifi cial consumption. With artifi<br />

cial consumption, oil is added on a regular<br />

basis, but oil drain intervals are prolonged,<br />

resulting in a substantial savings in oil used<br />

while protecting the engine from wear.<br />

According to ExxonMobil, the programme is<br />

especially effective because customers such<br />

as Princess Cruises use Mobilgard M50 engine<br />

oil. Mobilgard M50 was formulated to<br />

provide what ExxonMobil calls outstanding<br />

residual fuel compatibility characteristics.<br />

It is especially effective in promoting engine<br />

cleanliness, particularly in crankcase,<br />

camshaft areas, ring belt and piston undercrowns,<br />

the oil supplier maintains.<br />

ExxonMobil especially recommends Mobilgard<br />

M50 for the latest medium-speed<br />

engines designed with “fl ame-ring” cylinder<br />

liners operating on high-sulphur fuels. When<br />

operating with conventional oils, these engines<br />

are susceptible to signifi cantly reduced<br />

oil life and drain intervals, due to severe TBN<br />

depletion associated with low oil consumption.<br />

Signum Oil Analysis Programme<br />

Princess Cruises’ proactive approach to ship<br />

maintenance includes the use of ExxonMobil’s<br />

Signum Oil Analysis programme. Signum<br />

is an online-enabled programme designed<br />

to help maintenance managers monitor the<br />

condition of their vessel’s engines, onboard<br />

equipment and lubricants by testing and analysing<br />

samples of used oil. The ExxonMobil<br />

owned and operated programme reports<br />

TBN levels and provides data on wear metals,<br />

viscosity and water, among other measurements,<br />

using samples tested onboard vessels<br />

and at its land-based Signum Oil Analysis<br />

laboratory.<br />

The Signum programme includes a new Detecting<br />

Asphaltene Contamination (DAC) test<br />

to monitor a vessel’s medium-speed engine<br />

lubricants for residual fuel contamination.<br />

This is important, because such contamination<br />

can alter an engine lubricant’s chemical<br />

composition, accelerate the formation of piston<br />

undercrown deposits and lead to piston<br />

crown burning. DAC uses ultraviolet-visible<br />

spectroscopy and a sophisticated mathematical<br />

model to quickly and cost effectively<br />

measure the asphaltene content of partially<br />

burned and unburned residual fuel in used<br />

Mobilgard M Series medium-speed engine<br />

lubricants. The test is highly automated and<br />

provides analysis of an oil sample in less than<br />

two minutes. To do onboard testing, Princess<br />

engineers use portable onboard equipment<br />

developed by Kittiwake to test for TBN levels,<br />

viscosity and water. Analyses of the oil’s<br />

TBN and viscosity are used to help determine<br />

when artifi cial oil consumption is required.<br />

Stabilising TBN levels<br />

The TBN limits for Mobilgard M50 are 25<br />

for borderline and 20 for alerts. ExxonMobil<br />

and the equipment builders set these levels<br />

to help ensure the safest, most reliable and<br />

most economical operation possible.<br />

To stabilise the oil’s TBN in the Princess<br />

vessels, ExxonMobil recommended an in-<br />

crease in artifi cial oil consumption of 76<br />

liters a day above current natural consumption.<br />

Without these additions, the oil’s TBN<br />

would have reached the alarm level of between<br />

20 and 25 at approximately 4,000<br />

hours, requiring a full sump change. With<br />

added, or artifi cial, consumption to stabilise<br />

Mobilgard M50’s TBN, the oil change<br />

interval could be extended based on the<br />

oil’s condition.<br />

The overall savings in volume between full<br />

sump change-outs and artifi cial consumption<br />

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Ship & Offshore | <strong>2010</strong> | N o 2 29


SHIPBUILDING & EQUIPMENT | PROPULSION & MANOEUVRING TECHNOLOGY<br />

Validation of aft sterntube<br />

bearing calculations<br />

BEARING LOADS The correlation between the measurement data and the theoretical results<br />

coming from the model presented in Ship&Offshore No 4/2009 proves that the model is suitable<br />

to make a hydrodynamic analysis of sterntube bearing. As such, it is justifi ed to state that<br />

the model describes accurately the actual pressure distribution and oil fi lm thickness within a<br />

journal bearing as applied in a sterntube of a propulsion plant.<br />

Yanyang Xi, R. Roemen<br />

The results of the calculations<br />

described<br />

in Ship&Offshore No<br />

4/2009 are verifi ed by making<br />

a comparison with a set<br />

of measurement data. For the<br />

experimental data a paper<br />

published by G.C.Volcy was<br />

used [1]. The paper presents<br />

a set of pressure measurements<br />

within a white metal<br />

bearing. The measurements<br />

were actually taken of a real<br />

propulsion shaftline. The entire<br />

shaftline including the<br />

propeller was installed in a<br />

laboratory. In succession the<br />

propeller and shafts were rotated<br />

at different speeds. The<br />

slope mismatch between the<br />

aft sterntube bearing and the<br />

propeller shaft was also varied.<br />

The pressures within the<br />

bearings were then measured<br />

Pressure [Pa]<br />

1000000<br />

900000<br />

800000<br />

700000<br />

600000<br />

500000<br />

400000<br />

300000<br />

200000<br />

100000<br />

0<br />

Fig. 1: Experimental and simulation results<br />

in several points distributed<br />

radially and axially in the<br />

bearing. The paper presents<br />

values of the radial and axial<br />

pressure distribution within<br />

the bearing. Adjusting the input<br />

of the model to be coherent<br />

with that in G.C.Volcy’s<br />

paper, values of the oil fi lm<br />

pressure at locations coinciding<br />

with the used measurements<br />

points were obtained.<br />

The correlation between the<br />

measured and calculated values<br />

reached 95%. This value<br />

substantiates a strong relationship.<br />

Another example<br />

of the correlation between<br />

the experimental and theoretical<br />

results is displayed in<br />

fi g. 1. Shown is the pressure<br />

distribution as calculated<br />

in a specifi c condition. The<br />

continuous line represents<br />

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7<br />

Longitudinal position [m]<br />

30 Ship & Offshore | <strong>2010</strong> | N o 2<br />

Pressure at bearing centre line<br />

Simulation results<br />

Measurement data<br />

the simulation data. The dots<br />

are the actual measurement<br />

results. The measured are of<br />

the pressures over the centre<br />

line of the bearing. The experimental<br />

data show a good<br />

agreement towards the calculated<br />

ones.<br />

Practical application<br />

To demonstrate the advantages<br />

of a an evaluation based<br />

on the oil fi lm of a bearing,<br />

or a hydrodynamic bearing<br />

analysis, a practical example<br />

is presented. A few years ago<br />

Wärtsilä Netherlands delivered<br />

a propulsion for a sophisticated<br />

cruise ferry. The<br />

scope of supply included a<br />

controllable pitch propeller,<br />

the shafting, the sterntube<br />

and all the bearings including<br />

the aft sterntube bearing. The<br />

design phase of the project<br />

included the determination<br />

of the required number of<br />

bearings and their positions.<br />

A major piece of this design<br />

part is to calculate the loads<br />

on the bearings in the operating<br />

conditions. The analysis<br />

of the bearing loads and the<br />

associated bending stresses in<br />

the shafts for the relevant operating<br />

conditions are commonly<br />

known as the alignment<br />

calculations.<br />

Typically two conditions are<br />

considered. One is the situation<br />

without propeller forces<br />

acting on the installation. The<br />

gravity is the only load on the<br />

shafts and the propeller. All<br />

parts of the propulsion plant<br />

are in a static and non-rotating<br />

situation. The condition<br />

can be thought of as a start<br />

up situation. Normally the<br />

propeller will show some sag<br />

in this situation. The other<br />

condition is more or less the<br />

opposite of the previous one.<br />

The installation is loaded by<br />

the maximum force. Typically<br />

the thrust acting on the<br />

propeller is situated above<br />

the geometrical centre of the<br />

propeller. As a result the propeller<br />

is lifted with respect to<br />

the aft sterntube bearing. The<br />

condition is thought of as<br />

representing the free sailing<br />

condition. Consistent with<br />

that the shafts are rotating<br />

and an oil fi lm is present in<br />

the bearings. For most operating<br />

conditions the load on the<br />

combination of the propeller<br />

and the shafts is between the<br />

two specifi ed situations.<br />

The load for the two conditions<br />

is signifi cantly different.<br />

The slope mismatch between<br />

the bearing and the shaft in<br />

the unloaded condition is notably<br />

different or even in the<br />

opposite direction compared<br />

to the maximum loaded condition.<br />

As a consequence the<br />

loading of the bearing with<br />

respect to pressure and slope<br />

mismatch needs to be evaluated<br />

for both situations. Since<br />

both situations represent the<br />

extremes of the normal loads<br />

it is a reasonable assumption<br />

to state that if the results are<br />

satisfactory for the extremes<br />

so will it be for the operating<br />

points between them. Depending<br />

on the operational<br />

profi le of the vessel it can be<br />

benefi cial to look at more<br />

conditions. In Fig. 1 some<br />

data of the practical case are


presented. The information<br />

is of the initial alignment calculations<br />

for the static condition.<br />

Also data for the condition<br />

with maximum forces<br />

acting on the propeller are incorporated.<br />

The calculations<br />

are based on a static situation<br />

with a single support point<br />

representing the aft sterntube<br />

bearing. Based on experience<br />

the support point is placed at<br />

1/3 forward of the aft side of<br />

the bearing in the static condition<br />

and at the middle of<br />

the bearing for the free sailing<br />

condition.<br />

As can be seen the bearing<br />

load is limited for both conditions.<br />

Normally a load corresponding<br />

to 0,8 N/ mm 2 is<br />

considered as the maximum<br />

average load for a white metal<br />

oil lubricated bearing. Also<br />

the slope between the bearing<br />

and the shaft in the static<br />

condition is not excessive. As<br />

such the situation seems acceptable.<br />

A look at the other<br />

condition, the one with maximum<br />

load shows another picture.<br />

The slope mismatch between<br />

the propellershaft and<br />

the bearing is considerable.<br />

In fact the slope will result in<br />

mechanical contact between<br />

shaft and the bearing at the<br />

aft top side and the forward<br />

bottom side.<br />

The above data are based on a<br />

representation of the bearing<br />

by one support point. Another<br />

approach is to represent the<br />

bearing by two points, one at<br />

each end of the bearing. The<br />

Static<br />

condition<br />

Free sailing<br />

condition<br />

Shaft diameter [mm] 640<br />

Bearing length [mm] 1280<br />

Bearing load [kN] 383 232<br />

Average bearing pressure [N/mm2] 0,47 0,28<br />

Slope mismatch [mRad] -0,35 -0,84<br />

Tab. 1: Aft sterntube bearing static and free sailing condition<br />

drawbacks of the methods is<br />

the direct link between the<br />

assumption and the result.<br />

The chosen supports more or<br />

less determine the fi nal slope<br />

of the shaft. The same is the<br />

case for the moment as generated<br />

by the bearing. As such a<br />

support based on a continuous<br />

oil fi lm approached by<br />

the fi nite difference method<br />

is a scientifi cally more correct<br />

method. A continuation with<br />

the practical case will provide<br />

an insight into the advantages<br />

of the application of the fi nite<br />

difference method to the hydrodynamic<br />

bearing analysis.<br />

Following the results presented<br />

in the table above it<br />

becomes clear that the simplifi<br />

ed calculations indicate<br />

that the current arrangement<br />

will not do. Various alternatives<br />

are possible for the next<br />

step to come to an acceptable<br />

design. However, the method<br />

with a single or a dual support<br />

point can only provide results<br />

with an unknown accuracy.<br />

The need for an accurate calculation<br />

method for the bearing<br />

slope and the oil fi lm in<br />

the bearing becomes clear.<br />

The described method of<br />

modelling the oil fi lm in the<br />

bearing with the fi nite difference<br />

approach is not based<br />

on one or two points. According<br />

to the physical reality a<br />

continuous support over the<br />

length of the bearing is used.<br />

Based on the physical correct<br />

approach and also of course<br />

on the results of the vali- �<br />

Static<br />

condition<br />

Free sailing<br />

condition<br />

Bearing load [kN] 383 238<br />

Average bearing pressure [N/mm2] 0,47 0,28<br />

Slope mismatch [mRad] -0,35 -0,69<br />

Tab. 2: Detailed aft sterntube bearing hydrodynamic analysis<br />

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SHIPBUILDING & EQUIPMENT | PROPULSION & MANOEUVRING TECHNOLOGY<br />

Fig. 2: Pressure distribution and oil fi lm thickness<br />

dation, the results can be considered as<br />

reliable.<br />

In comparison the same conditions are<br />

evaluated using the combined hydrodynamic<br />

bearing analyses with the alignment<br />

calculations. The results are presented<br />

in table 2.<br />

The results for the static condition remain<br />

the same since this is a non rotating<br />

condition. As can be seen the results<br />

with respect to the angle in free sailing<br />

condition are quite different compared<br />

to the original case. For the actual case<br />

with the cruise ferry the presented data<br />

32 Ship & Offshore | <strong>2010</strong> | N o 2<br />

������������������������<br />

were used to evaluate the application of<br />

a sloped bearing. Based on the values in<br />

the table above an initial slope bore of<br />

the aft sterntube bearing of -0,49 mRad<br />

was applied. The minus sign in this case<br />

means upwards towards the propeller.<br />

Given the initial slope, the resulting<br />

mismatch in the static condition is still<br />

limited: 0,14 mRad only. The fi gures below<br />

provide the pressure distribution of<br />

the aft sterntube bearing and the oil fi lm<br />

thickness in the free sailing condition.<br />

The presented results provide very detailed<br />

information on the loading of the bear-<br />

ing. As such it is possible to make a well<br />

founded assessment of the acceptability<br />

of it. Since the pressure is limited and the<br />

smallest oil fi lm thickness is 57% of the<br />

radial clearance only. Given the limited<br />

pressure and the thickness of the oil fi lm<br />

the current situation can be considered as<br />

being acceptable.<br />

Conclusion<br />

The validation and practical application<br />

show that the method described in<br />

Ship&Offshore No 4/2009 leads to a physically<br />

correct modeling of the oil fi lm in the<br />

bearing. Since the model can result in detailed<br />

information on the performance of<br />

the bearing it can be used as a valuable tool<br />

to asses the loading of a bearing in varying<br />

conditions. An important aspect in this is<br />

that it can prevent the unjustifi ed acceptance<br />

of alignments using standard simplifi<br />

ed methods. Last but not least it provides<br />

some refi ned acceptance criteria, such as<br />

the pressures within the oil fi lm and the<br />

actual thickness of the fi lm. As a consequence,<br />

it can serve as a valuable tool to<br />

design a shaftline and the associated bearing<br />

arrangement<br />

References<br />

[1] G.C.Volcy, J.P.Pressicaud, R.Ville.<br />

Behaviour of White Metal Bushes for<br />

Different L/D Ratios and Misalignment<br />

Conditions, LIPS,1983<br />

The authors:<br />

Yanyang Xi, Department of Mathematics,<br />

Fudan University, Shanghai,<br />

(China),<br />

R. Roemen, Wärtsilä Propulsion<br />

Netherlands B.V.<br />

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MAN Diesel and DSME to jointly<br />

develop gas technology<br />

ALTERNATIVE FUELS | MAN<br />

Diesel has recently signed a<br />

development agreement with<br />

Daewoo Shipbuilding & Marine<br />

Engineering Co., Ltd. (DSME).<br />

The two companies have agreed<br />

to jointly develop and exploit<br />

the adaptation of DSME’s highpressure<br />

cryogenic gas-supply<br />

system for installation with<br />

MAN B&W ME-GI engines.<br />

The ME-GI engine is a gasinjection,<br />

dual-fuel, low-speed<br />

diesel engine that, when acting<br />

as main propulsion in LNG<br />

carriers or any other type of<br />

merchant marine vessel, can<br />

burn any ratio of fuel-oil and<br />

gas, depending on the energy<br />

source available on board and<br />

dictated by relative cost and<br />

owner preference.<br />

While LNG carriers carry a gas<br />

cargo, the potential for carrying<br />

gas aboard other vessel types is<br />

currently subject to a parallel<br />

development, for which a cryogenic<br />

gas fuel-supply system can<br />

be used.<br />

MAN Diesel has decided to<br />

make a full-scale demonstration<br />

and performance verifi -<br />

cation test of the GI principle<br />

for all kinds of marine applications<br />

on its 4T50ME-X<br />

R+D test engine, which will<br />

be rebuilt as a 4T50ME-GI<br />

engine ready to operate on<br />

natural gas by end <strong>2010</strong>. The<br />

agreement covers the terms<br />

for jointly deciding a time<br />

schedule for developing and<br />

installing DSME’s cryogenic,<br />

high-pressure gas-supply<br />

system on the test engine at<br />

MAN Diesel’s test facility in<br />

Copenhagen. The gas-supply<br />

system will subsequently be<br />

Engine management service<br />

promoting effi ciency<br />

FOBAS | Lloyd’s Register’s marine<br />

fuel and engine performance<br />

consultancy, FOBAS, has<br />

launched a new service, FO-<br />

BAS Engine. FOBAS Engine<br />

is a performance monitoring<br />

service, delivering fuel and<br />

lubricant telemetry regarding<br />

engine performance to ships’<br />

crews and operators. The<br />

FOBAS Engine service aims to<br />

give ships in its programme a<br />

detailed indication of what is<br />

happening within large marine<br />

diesel two-stroke engines and,<br />

importantly, FOBAS will then<br />

provide practical guidance<br />

when any deteriorating engine<br />

conditions are encountered<br />

enabling action to be taken<br />

before damage is caused.<br />

FOBAS Engine is formed by the<br />

fusion of expertise from FO-<br />

BAS technologies and the data<br />

analysis engine from Flame<br />

developed for general use<br />

on MAN B&W ME-GI engines,<br />

and will ultimately<br />

be adopted as an integral<br />

part of the engine’s<br />

gas fuel-supply system for<br />

such applications where a<br />

cryogenic gas-supply system is<br />

applicable.<br />

For MAN, this is said to be<br />

a signifi cant step in the development<br />

of the ME-GI engine<br />

and pertaining systems.<br />

MAN believes there is already<br />

huge industry interest in this<br />

kind of technology as operators<br />

look to control costs and<br />

emissions.<br />

DSME claims that by applying<br />

the ME-GI engine<br />

and the DSME system to a<br />

14,000-TEU containership<br />

this could potentially reduce<br />

annual operation costs by<br />

Engine room fi tted with LR’s FOBAS Engine technology<br />

Marine. This creates a signifi -<br />

cant extension of capability,<br />

adding value and offering true<br />

independence and support in<br />

engine management.<br />

The benefi ts of FOBAS Engine<br />

are said to include reduced<br />

maintenance costs,<br />

diminished potential engine<br />

downtime and reductions in<br />

Graphical rendering of the<br />

ME-GI engine<br />

USD 12 million or greater,<br />

based on current gas and oil<br />

prices. Moreover, SO x , NO x<br />

(with EGR or DeNox) and<br />

CO 2 emissions would also be<br />

reduced at the same time.<br />

cylinder oil feed rate. As the<br />

shipping industry continues<br />

to seek improved engine performance,<br />

this new service<br />

is said to help enhance operators’<br />

ability to operate effi<br />

ciently – reducing both costs<br />

and emissions.<br />

The FOBAS Engine service is<br />

delivered using eight points<br />

of performance analysis via<br />

an assessment of the key condition<br />

variables that affect<br />

the effi cient operation of engines.<br />

The crew are empowered<br />

and enabled to make<br />

any necessary adjustments<br />

to achieve optimised engine<br />

operation. Reports generated<br />

by FOBAS Engine are<br />

claimed to be concise, clear<br />

and provide ship’s engineers<br />

with relevant, easily assessed<br />

information supporting their<br />

decision making.<br />

Ship & Offshore | <strong>2010</strong> | N o 2 33


SHIPBUILDING & EQUIPMENT | INDUSTRY NEWS<br />

New data protocol<br />

declared ready<br />

SHIP DATA EXCHANGE | The<br />

4 th Shipdex Conference took<br />

place in Augsburg, Germany,<br />

on 16 th of February, where the<br />

Shipdex protocol was declared<br />

ready and available for use.<br />

Shipdex (Ship Data Exchange)<br />

is international business<br />

rules (protocol) based<br />

and fully compliant with<br />

S1000D, developed to standardise<br />

the exchange of electronic<br />

technical data within<br />

the shipping community. It is<br />

an independent standard and<br />

is open to all members of the<br />

maritime industry.<br />

The Shipdex protocol aims to<br />

ensure a high quality of technical<br />

and logistical data and simplify<br />

the exchange of data within<br />

the industry. For application<br />

service providers, Shipdex is a<br />

basic specifi cation for implementing<br />

data interfaces from<br />

technical manual solutions to<br />

maintenance and purchase or<br />

any fully fl edged ERP systems.<br />

The purpose of the conference<br />

was to bring together the different<br />

sub-groups of the European<br />

maritime industry and<br />

show the milestones reached<br />

during the development of a<br />

solution to the long-standing<br />

industry challenge regarding<br />

paper manuals, namely the<br />

on-board availability of correct<br />

maintenance data.<br />

More than 100 people attented<br />

the Shipdex Conference,<br />

including owners,<br />

classifi cation societies, shipyards,<br />

equipment makers and<br />

software providers of maintenance<br />

systems. Speakers<br />

included Shipdex founding<br />

members Grimaldi Group,<br />

Intership Navigation, Mac-<br />

Gregor (as part of the Cargotec<br />

Group), Alfa Laval, SpecTec<br />

and MAN Diesel, as well as<br />

Rolls Royce Marine, Germanischer<br />

Lloyd, United Arab<br />

Shipping Company, Corena<br />

and the S1000D Council.<br />

Shipdex Conference at the MAN Diesel PrimeServ Academy<br />

Promising, concrete signs of<br />

the new protocol’s acceptance<br />

were also revealed in a series<br />

of announcements that:<br />

� MAN Diesel is ready to<br />

deliver manuals in Shipdex<br />

format<br />

�<br />

MacGregor Cranes will<br />

shortly be ready to deliver<br />

manuals in Shipdex format,<br />

MacGregor RoRo and Mac-<br />

Gregor Hatch Cover will follow<br />

�<br />

SpecTec is offering their<br />

Shipdex-compliant CMMS,<br />

the AMOS Business Suite<br />

� Shipowners will order<br />

Shipdex data for their new<br />

building projects<br />

� United Arab Shipping<br />

Company has announced<br />

that it has requested Shipdex<br />

datasets for nine coming<br />

newbuildings<br />

� Germanischer Lloyd is<br />

exploring the possibilities of<br />

using Shipdex in its customer<br />

communication and approval<br />

processes<br />

� Rolls-Royce Marine has<br />

become a registered member<br />

of the Shipdex community.<br />

Environmentally sound gas-fuelled ships<br />

COOPERATION | A cooperation<br />

agreement to develop<br />

gas-fuelled merchant vessels<br />

with effi cient and competitive<br />

propulsion machinery concepts<br />

that meet or exceed the<br />

demands of future environmental<br />

regulations has been<br />

signed by Wärtsilä and Samsung<br />

Heavy Industries (SHI).<br />

The focus of the Wärtsilä/SHI<br />

joint study will be on utilizing<br />

liquefi ed natural gas (LNG) as<br />

fuel for operating vessels. This<br />

is especially relevant in Emission<br />

Control Areas (ECAs).<br />

Wärtsilä’s input will be related<br />

to the propulsion machinery,<br />

with particular reference to<br />

large bore, dual-fuel engines<br />

combined with mechanical<br />

propulsion solutions. SHI will<br />

concentrate on the design of<br />

highly effi cient vessels incorporating<br />

fuel storage facilities<br />

34 Ship & Offshore | <strong>2010</strong> | N o 2<br />

and gas-powered propulsion<br />

machinery. Merchant vessels<br />

to be evaluated include crude<br />

oil tankers, for which both optimum<br />

propulsion concepts<br />

and the performance benefi ts<br />

achieved using LNG as fuel,<br />

will be assessed. According<br />

to Jaakko Eskola, Group Vice<br />

President of Wärtsilä Ship<br />

Power, the dual-fuel engine<br />

technology offers 20-25%<br />

lower CO 2 emissions, 90%<br />

lower NOx emissions and almost<br />

negligible SOx and particulate<br />

emissions compared<br />

to conventional engines running<br />

on heavy fuel oil (HFO).<br />

In gas mode, all Wärtsilä’s dual-fuel<br />

engines already comply<br />

with the IMO’s Tier III<br />

regulations which come into<br />

force in 2016, Eskola adds.<br />

Engines running on HFO have<br />

been the market standard for<br />

propulsion and electric power<br />

generation in merchant vessels<br />

for many decades. While<br />

HFO represents the cheapest<br />

available source of primary<br />

energy, future environmental<br />

regulations will require technologies<br />

with lower levels<br />

of emissions. ECAs, wherein<br />

emissions of NOx, SOx and<br />

particulates by marine engines<br />

will be regulated, have<br />

been announced under IMO<br />

Tier III, and the number of<br />

ECAs in different regions of<br />

the world is expected to rise.<br />

Increasingly tough environmental<br />

regulations will open<br />

up opportunities for new solutions<br />

incorporating costeffi<br />

cient technology, and this<br />

could trigger a substantial<br />

shift towards gas-powered dual-fuel<br />

vessels. The need to invest<br />

in emissions-abatement<br />

technology will make the use<br />

of liquid fuels increasingly<br />

expensive in the future. From<br />

a price perspective, LNG is already<br />

competitive with liquid<br />

fuels, but further investment<br />

in the supply chain is necessary<br />

to encourage widespread<br />

use in the shipping industry.<br />

SHI will be developing a<br />

highly effi cient and environmentally<br />

friendly gas-fuelled<br />

ship with a new hull form<br />

and propulsion systems. It<br />

will include a fuel gas storage<br />

and supply system, known as<br />

Samsung FuGaS. As well as<br />

identifying the major vessel<br />

parameters, SHI will provide<br />

input for the specifi cations<br />

regarding the propulsion<br />

system and fuel storage and<br />

handling systems, in addition<br />

to assisting with economic<br />

evaluations.


Analysis of alternative design<br />

and arrangements<br />

SAFETY GUIDELINES | Alternative<br />

design and arrangements<br />

are solutions which<br />

deviate from the prescriptive<br />

requirements of SOLAS regulations,<br />

but which are suitable<br />

to satisfy the intent of the<br />

respective regulations.<br />

Such designs and arrangements<br />

include a wide range of measures,<br />

e.g. alternative shipboard<br />

structures and systems based<br />

on novel designs or traditional<br />

shipboard structures and systems<br />

that are installed in alternative<br />

arrangements or confi<br />

gurations.<br />

Alternative design and arrangements<br />

as specifi ed in SOLAS<br />

can be focused on particular<br />

systems, subsystems or individual<br />

components, or can ex-<br />

tend to the whole concept of<br />

the ship.<br />

The application of alternative<br />

design and arrangements has<br />

been open with respect to fi re<br />

safety (SOLAS Chapter II-2)<br />

since 2002.<br />

From July <strong>2010</strong> the application<br />

will also be open to machinery<br />

and periodically unattended<br />

machinery spaces<br />

(SOLAS Chapter II-1, Parts<br />

C and E), electrical installations<br />

(SOLAS Chapter II-1,<br />

Part D), as well as life-saving<br />

appliances (LSA) and arrangements<br />

(SOLAS Chapter<br />

III).<br />

The process for analysing<br />

safety equivalency for alternative<br />

designs and arrangements<br />

is outlined in the IMO<br />

circulars MSC/Circ. 1002<br />

and MSC.1/Circ. 1212. This<br />

process typically is based on<br />

a holistic risk assessment,<br />

which to date has not been<br />

widely used in the maritime<br />

in dustry.<br />

Classifi cation society Germanischer<br />

Lloyd (GL) has now<br />

decided to share its experiences<br />

from consultancies in<br />

various alternative design<br />

projects by providing new<br />

guidelines to owners, yards<br />

and designers.<br />

To facilitate usability, the<br />

new GL Guidelines for the<br />

Analysis of Alternative Design<br />

and Arrangements contain<br />

the full text of IMO<br />

circulars, which is enriched<br />

by comprehensive recom-<br />

mendations for the practical<br />

implementation of the individual<br />

steps of the alternative<br />

design process; hence providing<br />

a direct link between<br />

IMO recommendations and<br />

GL experience.<br />

Objectives of these guidelines<br />

are:<br />

�<br />

to provide an overview of<br />

the aims and working tasks of<br />

the alternative design process,<br />

� to support GL customers<br />

applying the alternative design<br />

process effi ciently<br />

�<br />

to make it possible for cus-<br />

tomers to apply the alternative<br />

design process effi ciently<br />

in order to take advantage of<br />

the new design opportunities<br />

that are offered.<br />

Ship & Offshore | <strong>2010</strong> | N o 2 35


SHIPBUILDING & EQUIPMENT | PROPULSION & MANOEVRING TECHNOLOGY<br />

New engine room and ice<br />

navigation simulators<br />

TRAINING | The Kalmar Maritime<br />

Academy in Sweden<br />

recently took delivery of its<br />

latest engine room simulator<br />

(ERS) from Kongsberg Maritime.<br />

This follows the development<br />

of simulators for the<br />

recently opened Transatlantic<br />

Ice Academy in Kalmar, as<br />

part of a joint venture between<br />

Kalmar and ship owner<br />

Transatlantic.<br />

The Kalmar Maritime Academy’s<br />

expansion of its ERS<br />

portfolio includes the installation<br />

of a new DNV approved<br />

full-mission simulator<br />

based on Kongsberg<br />

Maritime’s K-Chief 500 and<br />

AutoChief C20 automation<br />

solutions for real vessels.<br />

Both simulators installed at<br />

Kalmar are identical to the<br />

automation and control systems<br />

installed on hundreds<br />

Tier-II compliant engine<br />

ready for delivery<br />

MAN | Production of the fi rst<br />

Tier-II compliant MAN B&W<br />

engine has been fi nished at<br />

HHI-EMD (Hyundai Heavy<br />

Industries Engine & Machinery<br />

Division) in Korea and it<br />

is ready for delivery.<br />

The MAN B&W 6S50ME-C7<br />

engine on the testbed at<br />

HHI-EMD<br />

36 Ship & Offshore | <strong>2010</strong> | N o 2<br />

of vessels around the world<br />

and run Kongsberg Maritime’s<br />

Neptune ERS software<br />

to ensure like-for-like operation<br />

to the real-life systems.<br />

This provides students with<br />

a high level of realism in engine<br />

room simulation.<br />

The Academy’s expansion<br />

of its ERS portfolio also included<br />

a new DNV Class A<br />

Neptune operational engine<br />

room simulator, comprising<br />

instructor station, engine<br />

control room console, main<br />

switchboard, and BigView<br />

software based interactive<br />

mimic panels.<br />

All units are confi gured with<br />

the recently introduced Neptune<br />

MultiTouch touch screen<br />

technology, which provides<br />

Kalmar Maritime Academy<br />

with a more fl exible solution,<br />

as more simulation models<br />

The low-speed, two-stroke<br />

MAN B&W 6S50ME-C7 type<br />

engine will power a shuttle<br />

tanker (hull number 1749),<br />

currently under construction<br />

at Samsung Heavy Industries<br />

Co., Ltd., and ordered<br />

by Teekay, global provider of<br />

marine services to the oil and<br />

gas industry. Ship delivery is<br />

planned for July this year.<br />

Under the terms of the contract,<br />

the 6S50ME-C7 engine<br />

is intended for Teekay’s<br />

Amundsen class of ships,<br />

the most sophisticated and<br />

eco-friendly shuttle tankers.<br />

Teekay actively sought<br />

for production to meet DNV<br />

(Det Norske Veritas) Clean-<br />

Design Notation requirements<br />

that comply with the<br />

strict, IMO Tier-Il emission<br />

limits, setting in train the<br />

production of the fi rst Tier-II<br />

can be loaded utilising the<br />

same hardware.Additionally,<br />

the recently opened Ice<br />

Academy offers training and<br />

education to Transatlantic<br />

employees and external customers<br />

(including ice breaker<br />

offi cers for the Baltic Sea Ice<br />

breaking service on behalf of<br />

the Swedish Marine administration),<br />

with courses that<br />

cover theoretical and simulator<br />

exercises together with<br />

onboard practice.<br />

With support from Kongsberg<br />

Maritime’s Polaris navigation<br />

simulator running specially<br />

developed Ice Navigation scenarios,<br />

Kalmar is able to offer<br />

training on cold climate ship<br />

handling, Arctic education<br />

for AHTS offi cers and crew,<br />

Arctic education for Icebreaker<br />

offi cer and crew, and DP<br />

operation in Arctic waters.<br />

compliant MAN Diesel engine.<br />

This milestone is related to<br />

MAN Diesel’s decision in<br />

2008 to relaunch its product<br />

portfolio, making all its<br />

engines compatible with the<br />

limits established by the International<br />

Maritime Organisation<br />

(IMO) in its Tier-II<br />

regulations. The relaunch was<br />

designed to pre-empt the January<br />

2011 implementation of<br />

the new IMO NO x emission<br />

limits and fl ags the company’s<br />

environmental credentials.<br />

The majority of adjustments<br />

required to make the engines<br />

compliant with Tier II<br />

are minor, internal changes<br />

infl uencing such characteristics<br />

as scavenging pressure,<br />

injection spray pattern and<br />

smaller combustion-room<br />

volumes.<br />

Report on<br />

EEDI<br />

EMISSIONS | A report on<br />

Energy Effi ciency Design<br />

Index (EEDI) was recently<br />

commissioned by the European<br />

Maritime Safety Agency<br />

(EMSA). It provides information<br />

on tests and trials<br />

for several ship types for the<br />

evaluation of the applicability<br />

of the EEDI, showing the<br />

complexity of a vessel’s CO 2<br />

effi ciency.<br />

The report, which was prepared<br />

by Deltamarin, demonstrates<br />

through examples<br />

that EEDI would mainly lead<br />

to power limitations for new<br />

ships. This, in turn, would<br />

lead to standardizing design<br />

speeds at a certain level depending<br />

on ship type and<br />

size.<br />

Regarding the applicability<br />

of the EEDI, it is concluded<br />

that the current approach<br />

could be feasible with certain<br />

reservations for large oceangoing<br />

cargo ships which have<br />

uniform design criteria, i.e.<br />

large tankers, bulk carriers,<br />

containerships, LNG carriers,<br />

LPG carriers, RoRo vehicle<br />

carriers and the largest general<br />

cargo ships. These ship<br />

types account for the majority<br />

of CO 2 emissions from<br />

shipping.<br />

However, the current EEDI<br />

approach is claimed not to<br />

be feasible for small vessels,<br />

passenger, RoPax and RoRo<br />

ships and short sea shipping<br />

in general or ships designed<br />

for a certain route or with a<br />

specifi c transportation task<br />

in mind. For these ship types<br />

the basic calculation methodology<br />

still requires further<br />

refi nement.<br />

The report has been distributed<br />

to all EU fl ag authorities<br />

and the relevant industry organisations,<br />

such as shipyard<br />

and ship owner associations<br />

within the EU.<br />

The entire ‘EEDI test and trials<br />

for EMSA’ report can be<br />

downloaded at<br />

http://www.emsa.europa.eu/<br />

end185d012d003.html


A high voltage shore connection system by ABB<br />

High voltage<br />

shore connection<br />

systems<br />

ENVIRONMENT | ABB and<br />

Fincantieri have signed an<br />

agreement to collaborate on<br />

the construction, marketing<br />

and supply of high-voltage<br />

shore connection (HVSC) systems<br />

to provide electricity to<br />

vessels in port.<br />

Harbour facilities around the<br />

world are taking a close look<br />

at shore-to-ship connections<br />

as a way of reducing emissions<br />

from ships in port and improving<br />

air quality for surrounding<br />

communities.<br />

HVSC systems enable ships to<br />

draw electricity from onshore<br />

power grids while in port to<br />

operate onboard equipment<br />

as refrigeration units, lighting,<br />

cooling and heating systems,<br />

instead of burning fuel oil to<br />

run electrical generators.<br />

ABB delivered the world’s fi rst<br />

shore connection to the port of<br />

Gothenburg in 2000. By combining<br />

their know-how with the<br />

shipbuilder, Fincantieri, they<br />

claim to be able to develop solutions<br />

that will lower the environmental<br />

impact of shipping.<br />

The new shore connection sys-<br />

tems to be developed by ABB<br />

and Fincantieri will meet all<br />

current international standards,<br />

and will be able to be installed<br />

on ships while under construction,<br />

docked for maintenance<br />

or even out at sea.<br />

For a large cruise ship on a<br />

10-hour stay in port, a shore<br />

connection is said to be able<br />

to cut fuel consumption by up<br />

to 20 metric tons and reduce<br />

carbon dioxide emissions by<br />

60 metric tons: equivalent to<br />

the total annual emissions of<br />

25 European cars. In Sweden,<br />

shore connections have reduced<br />

annual CO 2 emissions<br />

in the ports of Gothenburg,<br />

Stockholm, Helsingborg and<br />

Pitea by 6,000 metric tons annually,<br />

according to the Swedish<br />

Environmental Research<br />

Institute IVL.<br />

Today, shore connections are<br />

available at ports in the United<br />

States, including Los Angeles,<br />

Long Beach, San Francisco, San<br />

Diego, Seattle and Juneau, in<br />

Canada at Vancouver, and, in<br />

Europe, at ports in Germany,<br />

Sweden, Finland and Holland.<br />

Liquids to Value<br />

The Oil Guardian<br />

The new high-performance separators of the Westfalia<br />

Separator ® eagleclass have their sights firmly set on the<br />

quality of your fuel and lube oils. Thanks to Westfalia<br />

Separator ® unitrolplus, you can now monitor and control<br />

the treatment of oil, automatically.<br />

Depending on the water content, the new sensor<br />

technology automatically adjusts the separator to<br />

purifier or clarifier mode. The result: higher specific<br />

separation capacities combined with optimum<br />

separation efficiency. Your drive systems always give<br />

maximum performance. Manual errors are avoided.<br />

It’s a self-thinking system perfect for the unmanned<br />

engine room.<br />

Increased reliability, reduced labor costs: pure inspiration<br />

from the Westfalia Separator ® eagleclass.<br />

Your direct route to 24 / 7 service:<br />

www.westfalia-separator.com / service<br />

GEA Mechanical Equipment<br />

GEA Westfalia Separator GmbH<br />

Werner-Habig-Straße 1 · 59302 Oelde (Germany)<br />

Phone +49 2522 77-0 · Fax +49 2522 77-1778<br />

ws.eagleclass@geagroup.com · www.westfalia-separator.com<br />

WSST-4-10-031


SHIPBUILDING & EQUIPMENT | PIPING SYSTEMS<br />

Plastic piping used for<br />

drinking water production<br />

REVERSE OSMOSIS | Having<br />

clean water in drinking<br />

water quality from the point<br />

of production to the point<br />

of use is of paramount importance<br />

on seafaring ships<br />

and contributes to the health<br />

and well-being of passengers<br />

and crew. Plastic piping systems<br />

are increasingly becoming<br />

the system of choice due<br />

to their corrosion resistance,<br />

chemical resistance and low<br />

weight.<br />

For a drinking water supply<br />

that is self-contained,<br />

maritime ships are equipped<br />

with reverse osmosis installations<br />

or seawater evaporators<br />

that remove the salt from<br />

seawater, thereby making<br />

it potable. Normally, these<br />

ships take water beyond the<br />

15 mile zone. Before the seawater<br />

is conducted to the reverse<br />

osmosis installation it<br />

is disinfected with chlorine<br />

and stored in tanks. Immediately<br />

prior to desalination,<br />

the chlorine contained in this<br />

water must be removed again<br />

so that the sensitive membranes<br />

of the reverse osmosis<br />

equipment are not damaged.<br />

Once the seawater has been<br />

desalinated, it must again be<br />

chlorinated before pumping<br />

it back into storage tanks.<br />

Desalination process<br />

With the help of modern desalination<br />

installations, the<br />

drinking water requirements<br />

on board ships can be satisfi<br />

ed. Among the many various<br />

desalination processes,<br />

the environmentally friendly<br />

techniques, such as reverse<br />

osmosis, which is a natural<br />

method of desalinating seawater,<br />

have the best perspectives.<br />

In reverse osmosis,<br />

pressurized water is pressed<br />

through a membrane, a type<br />

of fi lter, from the side with<br />

high ion concentration to the<br />

pure water side with lower<br />

concentrations. The unwanted<br />

solutes cannot pass<br />

through the superfi ne pores<br />

of the membrane because of<br />

their molecular size. Not even<br />

bacteria and viruses can pass.<br />

To obtain drinking water, the<br />

pH value must be modifi ed<br />

in the neutralization process.<br />

The membrane is continually<br />

rinsed to prevent it from<br />

clogging up with the removed<br />

substances. A reverse osmosis<br />

installation therefore produces<br />

not only clean water but<br />

Installation for regulation of pH value after reverse osmosis<br />

Photo: GF Piping Systems<br />

38 Ship & Offshore | <strong>2010</strong> | N o 2<br />

On-board installation of a reverse osmosis system with components<br />

from GF Piping Systems Photo: GF Piping Systems<br />

also waste water, which contains<br />

undesired substances in<br />

concentrated form and therefore<br />

must also be treated.<br />

Plastic solutions preferred<br />

Thanks to new membrane<br />

technology, drinking water<br />

can be produced at lower pressures,<br />

which enables plastic<br />

piping solutions. Corrosionfree,<br />

all-plastic pipelines feature<br />

major benefi ts in regard<br />

to desalination installations.<br />

While salt water corrodes<br />

metal pipes over time, plastic<br />

piping systems are resistant.<br />

Moreover, the homogenous<br />

piping connections guarantee<br />

safe operation for a service<br />

life of at least 25 years.<br />

Advances in membrane technology<br />

have led to dynamic<br />

trends in the demand for<br />

reverse osmosis desalination<br />

systems. For example, it<br />

is now possible to use new<br />

membrane technologies<br />

with less than 16 bar. Georg<br />

Fischer Piping Systems offers<br />

the materials PVC-U and PE<br />

100 for these applications,<br />

whereas for lower pressures<br />

and applications with high<br />

purity requirements the Progef<br />

Plus system is particularly<br />

suited. Membrane technology<br />

is available at competitive<br />

prices thanks to the strong<br />

demand.<br />

Selecting the right materials<br />

and products during<br />

the design phase is crucial<br />

for desalination systems;<br />

manufacturing all the piping<br />

components out of the<br />

same plastic material brings a<br />

safety-relevant benefi t in the<br />

form of homogenous joints.<br />

Regarding total cost of ownership,<br />

plastic piping systems<br />

offer signifi cant advantages<br />

compared to metal products.<br />

Mark Bulmer, Global<br />

Market Segment Manager<br />

Ship Building, Georg<br />

Fischer Piping Systems,<br />

Schaffhausen, Switzerland


On course with<br />

Geberit piping systems<br />

Know-how that pays for itself<br />

Geberit is your clear-cut brand for<br />

pressed piping systems that have<br />

proven successful for years in the<br />

shipbuilding industry. In the engine<br />

room, the HVAC system, drinkingwater<br />

pipes or the sprinkler and<br />

fi re-extinguishing systems – there’s<br />

no compromise with Geberit piping<br />

systems.<br />

International approvals<br />

Signifi cant weight savings<br />

No risk of fi re<br />

One system for a variety of<br />

applications<br />

Simple, quick installation<br />

Global availability<br />

Further information�<br />

Tel: +49 (0)2173 285-310<br />

Fax: +49 (0)2173 285-309<br />

industrie.de@geberit.com


SHIPBUILDING & EQUIPMENT | PIPING SYSTEMS<br />

Tungum-tube pipework for<br />

offshore construction<br />

ANTI-CORROSIVE TECHNO-<br />

LOGY | Tungum is an Aluminium-Nickel-Silicon-Brass<br />

alloy<br />

which was fi rst discovered by<br />

metallurgist Sidney Tungay in<br />

the 1920’s trying to fi nd a decorative<br />

alloy resembling of 22<br />

carat gold when polished. This<br />

copper based alloy has, in fact,<br />

excellent qualities to be used<br />

for pipework, especially for offshore<br />

applications.<br />

Tungum alloy is a cryogenic<br />

material, suitable for chemical<br />

engineering and low temperature<br />

processes. Its corrosion<br />

resistance often enables its use<br />

in conveying fl uids and gasses<br />

containing corrosive elements.<br />

Highly resistant to sea water<br />

and its atmosphere, Tungum<br />

resists both stress and crevice<br />

corrosion to offer outstanding<br />

serviceability, even at intermittent<br />

duty in the highly corrosive<br />

‘splash’ zone. Non-magnetic<br />

and non-sparking properties<br />

make Tungum invaluable in<br />

piping high pressure gases, particularly<br />

oxygen where its thermal<br />

conductivity/ defusivity<br />

characteristics virtually eliminate<br />

the potential dangers present<br />

when lesser materials are<br />

employed.<br />

In salt-laden marine atmospheres,<br />

‘316’ stainless steel is<br />

highly susceptible to crevice<br />

corrosion and chloride pitting.<br />

After just a few years of salt<br />

40 Ship & Offshore | <strong>2010</strong> | N o 2<br />

Tungum pipes are installed on Toisa Paladin Photo: Sealion Shipping Ltd.<br />

spray exposure, it may still look<br />

bright from a distance, but closer<br />

inspection reveals telltale<br />

signs of imminent failure to<br />

hold pressure.<br />

Tungum alloy, however, possesses<br />

a natural protection mechanism<br />

whereby, on exposure<br />

to salt spray, a very thin oxide<br />

coating is generated over the<br />

exposed surface, no more than<br />

two thousandths of an inch<br />

thick, when complete. The tube<br />

becomes discoloured, it may<br />

even have a verdigris coating,<br />

but under the oxide layer the<br />

tube material is perfect and will<br />

remain so for a very long time.<br />

Tungum Alloy tube remains<br />

unscathed despite more than 10<br />

years of marine exposure on a<br />

semi-submersible support vessel.<br />

In comparison, the stainless<br />

steel section from a southern<br />

North Sea gas platform, shows<br />

both crevice corrosion and<br />

chloride pitting after barely fi ve<br />

years in the same environment,<br />

in lines under pipe clamps.<br />

The special corrosion resisting<br />

characteristics of Tungum alloy<br />

tubing, carefully developed for<br />

use in the hydraulics systems<br />

of marine aircraft remains just<br />

as valid in today’s polluted sea<br />

waters. An examination of the<br />

development of the oxide coating<br />

shows time plotted against<br />

a minute weight loss during its<br />

formation. After 1000 hours<br />

the weight has virtually stabilised<br />

indicating that the protective<br />

coating is already almost<br />

complete.<br />

The strength to weight ratio<br />

of Tungum alloy compares favourably<br />

with other materials.<br />

In tubes, this often affords the<br />

opportunity to employ smaller,<br />

lighter sections, hence reducing<br />

the size and cost of fi ttings and<br />

supports. As would be expected<br />

of a material originally developed<br />

for use in the hydraulic<br />

control systems of aircraft, Tungum<br />

alloy has excellent fatigue<br />

resisting properties.<br />

In practice, tubing is often used<br />

after bending. In this operation<br />

the outer wall of the tube<br />

becomes thinner and the inner<br />

wall thicker. The severity of this<br />

depends on the radius of curvature<br />

and the angle encompassed<br />

by the bend. The tube<br />

also becomes oval due to the<br />

forming operations. The radius<br />

of the bend, the angle of the<br />

bend, the ovality of the tube<br />

and obviously properties of the<br />

tubing material, all infl uence<br />

its fatigue life. The relationship<br />

between the maximum stress,<br />

calculated for straight and circular<br />

Tungum alloy tubing,<br />

and the number of stress repetitions<br />

to cause failure is shown<br />

below.<br />

Although initially more expensive<br />

than stainless steel, the<br />

proven life expectancy of Tungum<br />

make the long-term operating<br />

costs far more attractive,<br />

not to mention the costs involved<br />

in rig shut down and ‘old’<br />

tube disposal.<br />

Jens Olberts,<br />

Sales Manager<br />

MGI-Imhäuser GmbH,<br />

Olpe, Germany


All-electric tube bending<br />

UNISON | A new class of tube<br />

bending applications is made<br />

possible by the launch of allelectric<br />

benders for handling<br />

tubing diameters of up to 175<br />

mm (7 inches), from the machine<br />

innovator Unison. The<br />

company‘s newly-extended<br />

all-electric tube bending machinery<br />

range brings the process<br />

fl exibility of software-controlled<br />

set-up and bending to<br />

a large range of heavy-duty applications.<br />

Machines from the<br />

Unison Breeze family can now<br />

generate bending torques as<br />

high as 165,000 Nm/121,698<br />

pound feet.<br />

Breeze 170 machines open up<br />

new application possibilities<br />

for shipbuilding companies.<br />

The ability to accommodate<br />

175 mm (7 inches) diameter<br />

tubing makes it particularly<br />

suitable for handling light-<br />

weight high-strength ducting<br />

manufactured from specialist<br />

materials. Fast, softwarecontrolled<br />

set-up enables the<br />

Breeze 170 to handle batch<br />

sizes as small as one in a very<br />

effi cient manner. The new large<br />

diameter capability is already<br />

being proven in the fi eld, with<br />

one of the latest Unison machines<br />

recently entering service<br />

in an aerospace manufacturing<br />

facility, and a second machine<br />

currently being built to support<br />

naval shipbuilding.<br />

All-electric machines are said<br />

to have become preferred over<br />

hydraulic actuation in tube<br />

bending applications involving<br />

precision shaping, exotic<br />

alloy materials, or small batch<br />

sizes.<br />

In addition to launching larger<br />

machines, Unison is releasing a<br />

new generation of its Unibend<br />

Unison Breeze, generating a bending torques of 165,000 Nm<br />

Control Software, which the<br />

company believes delivers the<br />

most versatile tube-bending capability<br />

available. Among new<br />

software features are an intui-<br />

tive graphical user interface and<br />

a simple bending simulation<br />

facility to help users develop<br />

collision-free programs for the<br />

most complex part shapes.<br />

�������������<br />

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�������������������<br />

The new STRAUB-FIRE-FENCE shields from fire with its<br />

innovative and patented design and at the same time keeps<br />

all advantages of a STRAUB coupling. In the event of a fire,<br />

the intumeszente fire protection coating expands, protectively<br />

enclosing the coupling – without any limitations in functionality.<br />

Approved, space-saving, crush resistant and light.<br />

���������������<br />

�������������������������<br />

More information from: Straub Werke AG, CH-7323 Wangs, Switzerland<br />

Tel. +41 (0) 81 725 41 00, www.straub.ch, straub@straub.ch<br />

www.quint.ag


SHIPBUILDING & EQUIPMENT | INDUSTRY NEWS<br />

Drop for LPG tankers<br />

expected<br />

SHIPBUILDING FORE-<br />

CAST | A report just published<br />

by Fairplay shows new orders<br />

for liquid petroleum gas (LPG)<br />

fl eet tankers currently stand at<br />

191 to the end of 2013, which<br />

is 50% less than the previous<br />

fi ve years or 40% if measured<br />

in cubic metres (m 3 )<br />

The LPG market will by this<br />

slower fl eet growth be better<br />

positioned than most other<br />

shipping markets when the<br />

GDP growth resumes to previous<br />

levels, particularly in Asia,<br />

according to Fairplay. China<br />

and South Korean dominate<br />

the order book for tankers over<br />

the next fi ve years, holding 30%<br />

of the orders between them. Europe<br />

accounts for only 15%.<br />

This is expected as China will<br />

continue to increase its share of<br />

world exports with the Chinese<br />

state buying raw materials for<br />

stockpiling. The Chinese State<br />

Reserve Bureau, which manages<br />

the government stockpile,<br />

has bought copper, aluminium,<br />

zinc, indium and titanium in recent<br />

months.<br />

The monthly Shipbuilding Market<br />

Forecast for February <strong>2010</strong><br />

examines the oil, chemical, LPG<br />

and LNG tanker markets. It provides<br />

a review of the global business<br />

environment demand for<br />

seagoing transport, market conditions<br />

and capacity utilization<br />

for these classes of vessels, and<br />

gives a detailed fi ve-year shipbuilding<br />

forecast, including new<br />

orders, deliveries and demolitions.<br />

The report by Fairplay forecasts<br />

that the LPG tanker fl eet will<br />

increase by a meager 7% over<br />

the next four years. In 2008, the<br />

fl eet reached historic highs, but<br />

the Shipping Market Forecast by<br />

Fairplay forecasts that deliveries<br />

for 2009 through 2013 will<br />

stand at 5.2M m 3 which is a<br />

16% drop from 2008 deliveries.<br />

The forecast for removals from<br />

the worldwide tanker fl eet in<br />

the period 2009 through 2013<br />

is 152 ships, an increase of 70%<br />

compared to the previous fi veyear<br />

period, but as these are<br />

mostly relatively small ships it<br />

is only 40% of the capacity if<br />

measured in m 3 .<br />

At the beginning of January <strong>2010</strong><br />

the worldwide LPG fl eet stood at<br />

340 carriers, which is a capacity<br />

of 47.7M m 3 . At this time 52 vessels<br />

were on order, which is 40<br />

less than the same time last year.<br />

Extender frame to double ducting capacity<br />

BEELE ENGINEERING | The<br />

new RISE extender frame by<br />

Beele Engineering BV can be<br />

retrofi tted onto cable and<br />

pipe transits on ships and<br />

offshore installations. The extender<br />

frames were designed<br />

for the purpose of upgrading<br />

existing conventional conduit<br />

systems to the RISE system.<br />

The frames are said not only<br />

to make it easier to remove or<br />

Rise extender frame of Beele Engineering<br />

42 Ship & Offshore | <strong>2010</strong> | N o 2<br />

add cables and thus reduce<br />

maintenance costs, but also<br />

to double the usable space<br />

inside any block system transit<br />

frame. The installation of<br />

the frames can be performed<br />

without the need to remove<br />

any of the existing cables.<br />

The RISE extender frame consists<br />

of two metal plate sections,<br />

the fl anges of which<br />

are inserted into the existing<br />

conduit. The length of the<br />

fl anges corresponds to the<br />

length of conventional conduit<br />

frames. The two sections<br />

are then joined together into<br />

a single unit by means of nuts<br />

and bolts.<br />

For optimized stability, the<br />

extension frame can be spotwelded<br />

to the existing conduit.<br />

Once the conduit has<br />

been upgraded, the fi re safe<br />

Network of<br />

workshops<br />

WENCON | Danish company<br />

Wencon, primarily known<br />

for providing epoxy-based repair<br />

kits for emergency repairs<br />

onboard, has recently built,<br />

trained and certifi ed a new network<br />

of marine-oriented workshops<br />

in some of the world’s<br />

major ports around the world.<br />

These are to perform durable<br />

repairs with epoxy. To date, 12<br />

workshops have been certifi ed<br />

with an additional eight workshops<br />

planned for <strong>2010</strong>.<br />

When done correctly, refurbishing<br />

a seawater fi lter with<br />

Wencon is claimed to retrieve<br />

both its initial durability and<br />

functionality, and is, at the<br />

same time, typically done at a<br />

fraction of the cost compared<br />

to a new spare part. Often the<br />

refurbished part is claimed to<br />

be even better than new, prtected<br />

by epoxy.<br />

sealing system RISE can be<br />

installed.<br />

The RISE extender frame can<br />

be used for all A0 - A60 multi-cable<br />

transits. Application<br />

of the extension frame yields<br />

not only the convenience of<br />

the RISE system but it also<br />

makes extra insulation at the<br />

front of the penetration and/<br />

or in between the cables unnecessary.


CAD/CAM release targets large-scale projects<br />

SHIPCONSTRUCTOR | The<br />

latest release of ShipConstructor<br />

2009, which is compatible<br />

with AutoCAD 2009,<br />

will allow 64-bit capability<br />

on the Microsoft Windows<br />

Vista and Windows 7 platforms.<br />

This added capability<br />

will allow modelers to load<br />

larger portions of the 3D<br />

model into a single working<br />

session at a greater level<br />

of detail with increased program<br />

stability. Another enhancement<br />

is improvements<br />

involving the creation of 3D<br />

Virtual Reality (VR) models.<br />

Numerous visualization options<br />

are available.<br />

ShipConstructor has also improved<br />

its automated nesting<br />

capabilities with the introduction<br />

of an enhanced nest<br />

optimization engine. Test results<br />

have shown clients can<br />

expect up to a 6% improve-<br />

ment in overall plate utilization.<br />

ShipConstructor 2009 includes<br />

a new intelligent Distributed<br />

Systems Supports<br />

module, which is a rule-based<br />

program for the creation of<br />

distributed system supports<br />

such as pipe and HVAC. In<br />

line with the company’s other<br />

efforts to enhance Design for<br />

Production (DFP), the software<br />

allows an experienced<br />

designer to inject knowledgebased<br />

rules into the library<br />

of supports, which are available<br />

during the 3D modeling<br />

process.<br />

This enhanced module offers<br />

parametric design based<br />

on a broad range of industry<br />

standard supports. Each support<br />

is associated with a set<br />

of pipes and pipe hangers as<br />

well as foundational structure,<br />

allowing the support to<br />

Portable gauge for<br />

ballast tanks<br />

Main body of the<br />

liquid-level gauge<br />

MOL | Mitsui O.S.K. Lines, Ltd.<br />

(MOL) and Musashino Co., Ltd.<br />

have jointly developed one of the<br />

word’s fi rst portable liquid-level<br />

gauges for vessel ballast tanks.<br />

The gauge measures the level of<br />

ballast water (seawater) in a tank<br />

by dropping a portable measuring<br />

tube into the sounding tube<br />

of the ballast tank. A sensor detects<br />

air pressure changes in the<br />

tube and quickly measures the<br />

ballast water level. Conventional<br />

measurement using a sounding<br />

tape is complex and timeconsuming,<br />

requiring several<br />

crew members. Use of this new<br />

liquid-level gauge is claimed to<br />

make it quick and easy to check<br />

the levels of many ballast tanks,<br />

improving effi ciency and enhancing<br />

the safety of loading/<br />

discharging operations.<br />

The gauge’s compact main unit<br />

measures 35cm (w) x 33cm (h) x<br />

23cm (d) and weights about 5kg.<br />

It is said to take only 10 to 15 seconds<br />

to measure the liquid level<br />

in each ballast tank. The system<br />

is compatible with most vessels<br />

because the gauge uses the vessel’s<br />

air compressor system and<br />

the gauge’s main unit can be<br />

connected with the air hose with<br />

a one-touch system. Further, the<br />

pressure sensor automatically<br />

adjusts for changes in temperature<br />

and atmospheric pressure.<br />

be constrained and automatically<br />

adapt to design changes<br />

as the project progresses. This<br />

provides a smooth transition<br />

from engineering to production.<br />

Another DFP-based enhancement<br />

allows for the standardization<br />

of commonly used<br />

assemblies, including items<br />

such as simple panels, ladders,<br />

pipe manifolds, handrails<br />

and equipment complete<br />

with standard foundations.<br />

In addition to allowing common<br />

items to be modeled<br />

once and used many times,<br />

these Standard Assemblies<br />

include the production documentation<br />

required for fabrication.<br />

The production documents<br />

include 3D assembly<br />

drawings for each stage in<br />

fabrication. When changes<br />

are made to the Standard<br />

Assembly defi nition or the<br />

related construction documents,<br />

all instances where it<br />

has been used are automatically<br />

changed as well. This reduces<br />

the time needed in the<br />

design process, especially on<br />

large-scale projects.This latest<br />

version of ShipConstructor<br />

provides an intuitive set of<br />

tools that allows modelers to<br />

allocate space for the various<br />

systems (pipe, HVAC, electrical<br />

etc.) well before they are<br />

modeled.<br />

The allocated space is parametrically<br />

associated with<br />

the wireways in the upcoming<br />

ShipConstructor Electrical<br />

module. Changes to the<br />

allocated space will be automatically<br />

propagated to<br />

the detailed electrical system<br />

model, providing a bridge<br />

between the earlier stages of<br />

the design process and the fi -<br />

nal production design.<br />

Ship & Offshore | <strong>2010</strong> | N o 2 43


NEW SHIPS<br />

Builders: Daewoo Shipbuilding & Marine<br />

Engineering, Geo Je/Korea<br />

Yard no: 4156<br />

IMO no: 9453559<br />

Call sign: FNUY<br />

Flag: France<br />

Port of registry: Marseille<br />

Vessel type: Container vessel<br />

Delivery: November 10, 2009<br />

Owner: SNC Nieuhof<br />

Managing owner: CMA CGM The French<br />

Line, Marseille<br />

Classifi cation: Bureau Veritas I �Hull<br />

�MACH Container ship Unrestricted navi-<br />

Builders: Hijos de J. Barreras, Vigo<br />

Yard no: 1663<br />

IMO no: 9465239<br />

Call sign: 9HA2143<br />

Flag: Malta<br />

Port of registry: Valletta<br />

Vessel type: Passenger and car ferry<br />

Delivery: September 11, 2009<br />

Owner: Lico Leasing, Madrid<br />

Balearia (Eurolineas Maritimas), Dénia<br />

Managing owner: Biscay Ship Management,<br />

Bilbao<br />

Classifi cation: Bureau Veritas I �Hull<br />

�MACH Ro-ro passenger ship Unrestricted<br />

navigation �AUT-UMS INWATERSURVEY<br />

Main data<br />

Tonnage GT: 6,146<br />

44 Ship & Offshore | <strong>2010</strong> | N o 2<br />

M/V “CMA CGM CHRISTOPHE COLOMB“<br />

gation �VeriSTAR-HULL �AUT-UMS �AUT-<br />

PORT MON-SHAFT CLEANSHIP �ALP INWA-<br />

TERSURVEY LASHING SDS<br />

Main data<br />

Tonnage GT/NT: 153,022/81,900<br />

Deadweight: 157,092 t<br />

Length o.a: 365.5 m<br />

Length b.p: 349.5 m<br />

Breadth: 51.2 m<br />

Depth: 29.9 m<br />

Draught: 15.5 m<br />

Speed: 24.1 kn<br />

M/V “PASSIO PER FORMENTERA“<br />

Deadweight: 850 t<br />

Length o.a: 100.0 m<br />

Length b.p: 86.6 m<br />

Breadth: 17.0 m<br />

Depth: 6.0 m<br />

Draught: 4.0 m<br />

Speed: 20 kn<br />

Propulsion<br />

Two four-stroke diesel engines Rolls Royce<br />

Bergen B32:40L9P, 2x4,500 kW at 750 1/<br />

min, acting through two reduction gears<br />

on two controllable pitch propellers 244 1/<br />

min<br />

Auxiliary engines:<br />

Three diesel generator sets 3x560 kW at<br />

1,500 1/min, one emergency generator<br />

280 kW at 1,500 1/min<br />

Propulsion<br />

One two-stroke diesel engine Wärtsilä<br />

14RT-Flex 96C, 80,080 kW at 102 1/min,<br />

acting on one solid propeller<br />

Equipment<br />

Twisted leading edge rudder, Pre-Swirl Stator,<br />

Fast Oil Recovery System JLMD<br />

Capacities<br />

13,344 TEU, 800 reefer plugs.<br />

Equipment<br />

Two electrically driven transversal thrusters<br />

forward with variable pitch propellers<br />

2x450 kW, one stern ramp/door of 13x10<br />

m, one movable car deck between deck<br />

2 and 4, one bow ramp/door for cars, fi n<br />

stabilizers Rolls Royce<br />

Capacities<br />

Max. 800 persons (crew and passengers),<br />

one vehicle deck, one car deck, 540 lane<br />

metres of 2.2 m width for cars, 300 lane<br />

metres for trailers of 2.9 m width, range<br />

2,200 nm, fresh water capacity 30 m³, distilled<br />

water capacity 20 m³.<br />

Crew: 26.


Ship&Offshore<br />

Buyer´s Guide<br />

The Buyers Guide serves as market review and source of supply listing.<br />

Clearly arranged according to references, you find the offers of international<br />

shipbuilding and supporting industry in the following 17 columns.<br />

1 Shipyards<br />

2 Propulsion plants<br />

3 Engine components<br />

4 Corrosion protection<br />

5 Ships´equipment<br />

6 Hydraulic + pneumatic<br />

7 On-board power supplies<br />

8 Measurement<br />

9 Navigation<br />

+<br />

control devices<br />

+<br />

communication<br />

10 Ship´s operation systems<br />

11 Deck equipment<br />

12 Construction + consulting<br />

13 Cargo handling technology<br />

14 Alarm + security equipment<br />

15<br />

16<br />

17<br />

18<br />

Port construction<br />

Offshore + Ocean<br />

Technology<br />

Maritime services<br />

Buyer‘s Guide<br />

Information<br />

Ship&Offshore Buyer´s Guide


Ship&Offshore Buyer´s Guide<br />

II<br />

1 Shipyards<br />

1.06 Repairs + conversions<br />

Heise <strong>Schiff</strong>sreparatur &<br />

Industrie Service GmbH<br />

Hoebelstrasse 55<br />

D-27572 Bremerhaven<br />

Phone +49(0)471 972 88-0 • Fax +49(0)471 972 88-188<br />

e-mail: info@heise-schiffsreparatur.de<br />

Internet: www.heise-schiffsreparatur.de<br />

Steel Construction, Pipe Works, Mechanical<br />

Engineering, Machining Technology, Berth: 220 m<br />

MWB Motorenwerke Bremerhaven AG<br />

Barkhausenstraße 60<br />

D 27568 Bremerhaven<br />

Tel. (0471) 9450-202 • Fax (0471) 9450-260<br />

E-Mail: Franz-Peter.Becker@mwb.ag<br />

Internet: www.mwb.ag<br />

2 floating docks 167m x 24m, +PANMAX size,<br />

1.000m pier facilities<br />

1.09 Offshore vessels<br />

2 Propulsion<br />

plants<br />

2.01 Engines<br />

SCHIFFSDIESELTECHNIK KIEL GmbH<br />

Kieler Str. 177<br />

D-24768 Rendsburg<br />

Tel. +49(0)4331 / 4471 0<br />

Fax +49(0)4331 / 4471 199<br />

e-mail: info@sdt-kiel.de • www.sdt-kiel.de<br />

mtu, John Deere,Perkins and Sisu engines<br />

Generating Sets<br />

2.02 Gears<br />

REINTJES GmbH<br />

Eugen-Reintjes-Str. 7<br />

D-31785 Hameln<br />

Tel. +49 (0)5151 104-0<br />

Fax +49 (0)5151 104-300<br />

info@reintjes-gears.de • www.reintjes-gears.de<br />

Ships' propulsion systems from 250 to 30.000 kW<br />

SCHIFFSDIESELTECHNIK KIEL GmbH<br />

Kieler Str. 177<br />

D-24768 Rendsburg<br />

Tel. +49(0)4331 / 4471 0<br />

Fax +49(0)4331 / 4471 199<br />

e-mail: info@sdt-kiel.de • www.sdt-kiel.de<br />

ZF - Gears<br />

Your Representative for Germany<br />

Austria and Switzerland<br />

Friedemann Stehr<br />

Tel. +49 6621 9682930<br />

E-mail: fs@friedemann-stehr.de<br />

2.03 Couplings + brakes<br />

KTR Kupplungstechnik GmbH<br />

Rodder Damm 170 • D-48432 Rheine<br />

Tel. +49(0)59 71 798 0<br />

Fax +49(0)59 71 798 698<br />

e-mail: mail@ktr.com • www.ktr.com<br />

Couplings<br />

R+W Antriebselemente GmbH<br />

Alexander Wiegand Straße 8<br />

D-63911 Klingenberg / Germany<br />

Fon: +49 (0)9372-9864-0<br />

Fax: +49 (0)9372-9864-20<br />

email: rw@rwcouplings.com<br />

www.rwcouplings.com<br />

Couplings, seawater resistent<br />

Voith Turbo GmbH & Co. KG<br />

Voithstr. 1<br />

74564 Crailsheim/Germany<br />

Tel. +49 (0)7951 32 - 0<br />

Fax +49 (0)7951 32 500<br />

E-mail: industry@voith.com<br />

Internet: www.voithturbo.com/industry<br />

Fluid couplings, Highly flexible couplings,<br />

Universal joint shafts, Safety couplings<br />

VULKAN Kupplungs - und Getriebebau<br />

B. Hackforth GmbH & Co. KG<br />

Heerstraße 66<br />

D-44653 Herne<br />

Phone: + 49 (0)2325 922 - 0<br />

Fax: + 49 (0)2325 71110<br />

e-mail: info.vkg@vulkan.com<br />

www.vulkan.com<br />

Highly flexible couplings, dampers, elastic<br />

mounts and driveline components<br />

2.04 Shaft + shaft systems<br />

SCHOTTEL-<strong>Schiff</strong>smaschinen GmbH<br />

Kanalstraße 18<br />

D 23970 Wismar<br />

Tel. +49 (0) 3841 / 20 40<br />

Fax +49 (0) 3841 / 20 43 33<br />

e-mail: info-ssw@schottel.de • www.schottel.de<br />

Controllable-pitch propeller units,<br />

Shaft lines<br />

Am Altendeich 83 • D-25348 Glückstadt<br />

Tel. +49(0)4124 91 68-0 • Fax +49(0)4124 37 16<br />

e-mail: pein@piening-propeller.de<br />

Internet: www.piening-propeller.de<br />

Fixed and Controlable Pitch Propellers,<br />

Shaft Gears, Gearboxes<br />

2.05 Propellers<br />

Inline Thruster - The Compact Propulsor<br />

Contur ® AIR<br />

Fertigung -Technologie GmbH & Co. KG<br />

Bützower Str. 1d • 18239 Hohen Luckow<br />

Tel: +49 (0) 38 295 – 77 78 10<br />

Fax: +49 (0) 38 295 – 77 78 40<br />

E-Mail: info@air-composite.com<br />

www.air-composite.com<br />

-, Vector-, Industrie-Propeller<br />

ANDRITZ HYDRO GmbH<br />

Escher-Wyss-Str. 25<br />

D-88212 Ravensburg<br />

Tel. +49(0)751 29511 0<br />

Fax +49(0)751 29511 679<br />

e-mail: cpp@andritz.com<br />

www.escherwysspropellers.com<br />

Controllable Pitch Propellers<br />

SCHOTTEL-<strong>Schiff</strong>smaschinen GmbH<br />

Kanalstraße 18<br />

D 23970 Wismar<br />

Tel. +49 (0) 3841 / 20 40<br />

Fax +49 (0) 3841 / 20 43 33<br />

e-mail: info-ssw@schottel.de • www.schottel.de<br />

Controllable-pitch propeller units,<br />

Shaft lines<br />

Voith Turbo Schneider<br />

Propulsion GmbH & Co. KG<br />

Postfach 20 11<br />

D-89510 Heidenheim/Germany<br />

Tel. +49 7321 37-6595 • Fax +49 7321 37-7105<br />

E-Mail: vspmarine@voith.com<br />

www.voithturbo.com/marine<br />

Voith Schneider Propeller<br />

2.06 Rudders +<br />

rudder systems<br />

HATLAPA<br />

Uetersener Maschinenfabrik GmbH & Co. KG<br />

Tel.: +49 4122 711-0<br />

Fax: +49 4122 711-104<br />

info@hatlapa.de<br />

www.hatlapa.de<br />

Steering Gears, Shaft-Ø from 120 up to 1.000 mm<br />

Rotary vane up to 2.000 kNm


Hans-Böckler-Str. 50 • D-28217 Bremen<br />

Tel. +49(0)421-39030 • Fax +49(0)421-3903 291<br />

e-mail: info@macor-marine.com<br />

Internet: www.macor-marine.com<br />

Hatch Covers • Passenger Vessel-, Yacht-,<br />

Ro/Ro-Equipment • Rudder Systems<br />

Wilhelm-Bergner-Str. 15 • D-21509 Glinde<br />

Tel.: +49-40 711 80 20 • Fax: +49-40 711 00 86<br />

e-mail: oceangoing@vdvelden.com<br />

www.vdvelden.com<br />

BARKE ® Rudders and COMMANDER Steering Gears<br />

- High-Tech Manoeuvring Equipment -<br />

2.07 Manoeuvring aids<br />

Jastram GmbH & CO. KG<br />

Billwerder Billdeich 603 • D-21033 Hamburg<br />

Tel. +49 40 725 601-0 • Fax +49 40 725 601-28<br />

e-mail: info@jastram.net<br />

Internet: www.jastram-group.com<br />

Transverse Thrusters,<br />

Azimuth Grid Thrusters<br />

SCHOTTEL GmbH<br />

Mainzer Str. 99<br />

D-56322 Spay/Rhein<br />

Tel. + 49 (0) 2628 / 6 10<br />

Fax + 49 (0) 2628 / 6 13 00<br />

e-mail: info@schottel.de • www.schottel.de<br />

Rudderpropellers, Transverse Thrusters,<br />

Pump-Jets<br />

2.09 Exhaust systems<br />

H+H Umwelt- und Industrietechnik GmbH<br />

Industriestr. 3-5<br />

D-55595 Hargesheim<br />

Tel. +49 (0)671 92064-10<br />

Fax +49 (0)671 92064-20<br />

E-mail: Herbert.Roemich@HuHGmbH.com<br />

Internet: www.HuHGmbH.com<br />

Catalytic Exhaust Gas Cleaning for<br />

Combustion Engines on Ships<br />

Johnson Matthey Catalysts (Germany) GmbH<br />

Bahnhofstr. 43 • 96257 Redwitz / Germany<br />

Tel. +49 9574 81- 879 • Fax +49 9574 81 98 879<br />

e-mail: sinox-systems@matthey.com<br />

www.jmcatalysts.com<br />

Complete SCR and Oxidation Catalyst-Systems<br />

2.10 Special propulsion units<br />

SCHOTTEL GmbH<br />

Mainzer Str. 99<br />

D-56322 Spay/Rhein<br />

Tel. + 49 (0) 2628 / 6 10<br />

Fax + 49 (0) 2628 / 6 13 00<br />

e-mail: info@schottel.de • www.schottel.de<br />

Rudderpropellers, Twin-Propellers,<br />

Navigators, Combi-Drives, Pump-Jets<br />

2.11 Water jet propulsion units<br />

SCHOTTEL GmbH<br />

Mainzer Str. 99<br />

D-56322 Spay/Rhein<br />

Tel. + 49 (0) 2628 / 6 10<br />

Fax + 49 (0) 2628 / 6 13 00<br />

e-mail: info@schottel.de • www.schottel.de<br />

Pump-Jets for main<br />

and auxiliary propulsion<br />

2.12 Diesel service<br />

+ spare parts<br />

Chris-Marine AB<br />

Box 9025<br />

SE-200 39 Malmö, Sweden<br />

Tel: +46 40 671 2600<br />

Fax: +46 40 671 2699<br />

info@chris-marine.com • www.chris-marine.com<br />

FOR DIESEL ENGINE MAINTENANCE<br />

Kaiser-Wilhelm-Straße 115 • D-20355 Hamburg<br />

Tel. +49(0)40 413 496 0 • Fax +49(0)40 413 496 20<br />

e-mail: contact@gold-engine.com<br />

Internet: www.gold-engine.com<br />

Technical Service and Consulting<br />

for marine and power industry<br />

HHM<br />

Hudong Heavy Machinery<br />

see NIPPON Diesel Service<br />

KOBE DIESEL<br />

see NIPPON Diesel Service<br />

MITSUBISHI DIESEL/TURBOCHARGER<br />

see NIPPON Diesel Service<br />

MWB Motorenwerke Bremerhaven AG<br />

Barkhausenstraße 60<br />

D 27568 Bremerhaven<br />

Tel. (0471) 9450-301 • Fax (0471) 9450-220<br />

E-Mail: Thorsten.Hau@mwb.ag<br />

Internet: www.mwb.ag<br />

Development, modification and<br />

maintenance of engines<br />

NIPPON Diesel Service<br />

Hermann-Blohm-Strasse 1<br />

D-20457 Hamburg<br />

Tel. +49 (0)40 31 77 10-0<br />

Fax +49 (0)40 31 15 98<br />

e-mail: info@nds-marine.com • www.nds-marine.com<br />

After Sales Service - Spare Parts<br />

Distribution - Technical Assistance<br />

SCHIFFSDIESELTECHNIK KIEL GmbH<br />

Kieler Str. 177<br />

D-24768 Rendsburg<br />

Tel. +49(0)4331 / 4471 0<br />

Fax +49(0)4331 / 4471 199<br />

e-mail: info@sdt-kiel.de • www.sdt-kiel.de<br />

Repairs - Maintenance<br />

on-board service - after sales<br />

3 Engine<br />

3.05 Starters<br />

TAIKO KIKAI INDUSTRIES CO.,LTD<br />

see NIPPON Diesel Service<br />

components<br />

3.04 Stuffing boxes<br />

for piston rods<br />

3.06 Turbochargers<br />

YANMAR DIESEL<br />

see NIPPON Diesel Service<br />

POLYVERIX - H. & G. Meister AG<br />

Eugen-Huberstr. 11 • CH-8048 Zürich<br />

Tel. +41 - 44 - 431 56 46<br />

Fax +41 - 44 - 431 15 20<br />

e-mail: info@polyverix.ch<br />

Internet: www.polyverix.ch<br />

Gland- & Stuffing Boxes / Piston cooling<br />

parts / various sealing items<br />

Your representative for<br />

Denmark, Finland, Norway and Sweden<br />

ÖRN MARKETING AB<br />

Phone +46 411 18400 • Fax +46 411 10531<br />

E-mail: marine.marketing@orn.NU<br />

DÜSTERLOH Fluidtechnik GmbH<br />

Abteilung Pneumatik Starter<br />

Im Vogelsang 105<br />

D-45527 Hattingen<br />

Tel. +49 2324 709 - 0 • Fax +49 2324 709 -110<br />

E-mail: info@duesterloh.de • www.duesterloh.de<br />

Air Starters for Diesel and<br />

Gas Engines up to 9.000 kW<br />

KBB Kompressorenbau<br />

Bannewitz GmbH<br />

Windbergstrasse 45<br />

D-01728 Bannewitz<br />

Tel. + 49 351 4085 664 • Fax +49 351 4085 648<br />

e-mail: info@kbb-turbo.de • www.kbb-turbo.de<br />

Turbochargers and spare parts for diesel<br />

and gas engines from 500 to 4.800 kW<br />

TURBO CADIZ S.L.<br />

Pol.Ind. PELAGATOS - C/ del Progreso<br />

Parcela 17A - 20A<br />

11130 Chiclana de la Fra. (Cadiz) España<br />

Tel. +34 956 407 949/50<br />

Fax +34 956 407 951<br />

e-mail: tc@turbocadiz.com • www.turbocadiz.com<br />

Maintenance and Repair of Industrial and Marine<br />

Turbochargers and Heat Exchangers in Spain<br />

III<br />

Ship&Offshore Buyer´s Guide


Ship&Offshore Buyer´s Guide<br />

IV<br />

3.07 Filters<br />

FIL-TEC Rixen GmbH<br />

Osterrade 26 • D-21031 Hamburg<br />

Tel. +49 (0)40 656 00 61<br />

+49 (0)40 656 856-0<br />

Fax +49 (0)40 656 57 31<br />

info@fil-tec-rixen.com • www.fil-tec-rixen.com<br />

Filter spare parts and accessories, bilge water<br />

elements, maintenance, repair and service.<br />

Georg Schünemann GmbH<br />

Buntentorsdeich 1<br />

28201 Bremen / Germany<br />

Tel. +49 (0)421 55 90 9-0<br />

Fax +49 (0)421 55 90 9-40<br />

e-mail: info@sab-bremen.de<br />

Internet: www.sab-bremen.de<br />

We filter, control and<br />

secure liquids and gases<br />

3.09 Fuel treatment plants<br />

ELWA-ELEKTROWÄRME-MÜNCHEN<br />

A.Hilpoltsteiner GmbH & Co KG<br />

Postfach 0160<br />

D-82213 Maisach<br />

Tel. +49 (0)8141 22866-0<br />

Fax +49 (0)8141 22866-10<br />

e-mail: sales@elwa.com • www.elwa.com<br />

Viscosity Control Systems EVM 3<br />

Standard Booster Modules<br />

MARINE TECHNIK<br />

Manfred Schmidt GmbH<br />

Postfach 1763<br />

D-27768 Ganderkesee<br />

Tel. +49-4222-6104 • Fax -5502<br />

e-mail: office@marine-technik-schmidt.de<br />

Internet: www.marine-technik-schmidt.de<br />

Fuel oil supply modules for diesel engines<br />

„PAPS“ Pulsation Damper<br />

3.12 Indicators<br />

ABB AB<br />

Force Measurement<br />

Tvärleden 2<br />

SE-721 59 Västerås<br />

Sweden<br />

Phone: +46 21 32 50 00 • Fax: +46 21 34 00 05<br />

pressductor@se.abb.com • www.abb.com/pressductor<br />

Cylmate ® Diesel Engine Performance<br />

Monitoring Systems (MIP)<br />

LEHMANN & MICHELS GmbH<br />

Sales & Service Center<br />

Siemensstr. 9 • D-25462 Rellingen<br />

Tel. +49 (0)4101 5880-0<br />

Fax +49 (0)4101 5880-129<br />

e-mail: lemag@lemag.de<br />

www.lemag.de<br />

Schillerstr. 14 • 21365 Adendorf<br />

Tel. +49(0)4131 959-0 • Fax 959-111<br />

E-mail: sales.maritime@leutert.com<br />

Internet: www.leutert.com<br />

Digital Pressure Indicator Type DPI 2<br />

Engine Indicators System Maihak<br />

3.13 Preheaters<br />

ELWA-ELEKTROWÄRME-MÜNCHEN<br />

A.Hilpoltsteiner GmbH & Co KG<br />

Postfach 0160<br />

D-82213 Maisach<br />

Tel. +49 (0)8141 22866-0<br />

Fax +49 (0)8141 22866-10<br />

e-mail: sales@elwa.com • www.elwa.com<br />

4 Corrosion<br />

Oil and Cooling Water Preheating<br />

Hotstart GmbH<br />

Mottmannstrasse 1-3<br />

53842 Troisdorf / Germany<br />

Tel. +49 (0) 2241 97398 282<br />

Fax +49 (0) 2241 97398 281<br />

e-mail: europe@hotstart.com<br />

www.hotstart.com<br />

Engine heaters for diesel engines and dual fuel<br />

electric driven propulsion systems<br />

protection<br />

4.01 Paintings<br />

Hempel A/S<br />

Lundtoftevej 150<br />

DK-2800 Kgs. Lyngby<br />

DENMARK<br />

Tel: +45 4593 3800 • Fax: +45 4588 5518<br />

marine@hempel.com • www.hempel.com<br />

INNOVATIVE MARINE COATING SYSTEMS FOR<br />

CORROSION AND FOULING PROTECTION<br />

4.02 Coatings<br />

Steelpaint GmbH · Am Dreistock 9<br />

D-97318 Kitzingen · Tel.: +49 (0) 9321/3704-0<br />

Fax: +49 (0) 9321/3704-40<br />

mail@steelpaint.com · www.steelpaint.com<br />

1-component polyurethane corrosion coating<br />

systems for ports, sheet pilings, bridges,<br />

shipbuilding, ballast tanks.<br />

www.shipandoffshore.net<br />

4.03 Surface treatment<br />

60 years WIWA • www.wiwa.de • info@wiwa.de<br />

4.04 Cathodic protection<br />

Balver Zinn Josef Jost GmbH & Co. KG<br />

Blintroper Weg 11 • D-58802 Balve<br />

Tel. +49(0)2375 915 0<br />

Fax +49(0)2375 915 114<br />

CIA@Balverzinn.com • www.Balverzinn.com<br />

zinc anodes, zinc-aluminum anodes, magnesium<br />

anodes, anodes for electroplating finishing<br />

4.05 Anodic protection<br />

Balver Zinn Josef Jost GmbH & Co. KG<br />

Blintroper Weg 11 • D-58802 Balve<br />

Tel. +49(0)2375 915 0<br />

Fax +49(0)2375 915 114<br />

CIA@Balverzinn.com • www.Balverzinn.com<br />

zinc anodes, zinc-aluminum anodes, magnesium<br />

anodes, anodes for electroplating finishing<br />

TILSE Industrie- und <strong>Schiff</strong>stechnik GmbH<br />

Sottorfallee 12<br />

D-22529 Hamburg<br />

Tel. +49 (0)40 56 10 14<br />

Fax +49 (0)40 56 34 17<br />

E-mail: tilse@tilse.com • www.tilse.com<br />

Anti marine growth and corrosion system<br />

MARELCO<br />

Your representative for Eastern Europe<br />

Wladyslaw Jaszowski<br />

PROMARE Sp. z o.o.<br />

Tel.: +48 58 6 64 98 47<br />

Fax: +48 58 6 64 90 69<br />

E-mail: promare@promare.com.pl<br />

5 Ships´<br />

equipment<br />

5.03 Refrigeration • HVAC<br />

DLK Ventilatoren GmbH<br />

Ziegeleistraße 18<br />

D-74214 Schöntal-Berlichingen<br />

Germany<br />

Phone +49 (0)7943-9102-0<br />

Fax +49 (0)7943-9102-10<br />

E-mail: info@dlk.com • www.pollrichdlk.com<br />

Axial- and centrifugal fans<br />

for marine applications<br />

Freudenberg<br />

Filtration Technologies KG<br />

Tel.+49 (0)6201/80-6264 | Fax +49 (0)6201/88-6299<br />

Weinheim / Germany<br />

viledon@freudenberg-filter.com<br />

www.viledon-filter.com<br />

Filters for intake air filtration of gas turbines,<br />

turbo chargers and HVAC systems


5.04 Sanitary equipment<br />

Jets Vacuum AS<br />

Myravegen 1<br />

NO-6060 Hareid<br />

Norge<br />

Phone: +47-700 39 100 • Fax: +47-700 39 101<br />

post@jets.no • www.jets.no<br />

JETSTM sanitary system is the preferred<br />

solution for vessels of all types<br />

5.06 Furniture + interior<br />

fittings<br />

S&B Beschläge GmbH<br />

Gießerei und Metallwarenfabrik<br />

Illingheimer Str. 10<br />

D-59846 Sundern<br />

Tel. +49 (0)2393 22000 • Fax +49 (0)2393 1074<br />

info@sub-beschlaege.de<br />

www.sub-beschlaege.de<br />

Ship, boat and yacht hardware<br />

In brass and stainless steel material<br />

G. Schwepper Beschlag GmbH & Co.<br />

Velberter Straße 83<br />

D 42579 Heiligenhaus<br />

Tel. +49 2056 58-55-0<br />

Fax +49 2056 58-55-41<br />

e-mail: schwepper@schwepper.com<br />

www.schwepper.com<br />

Lock and Hardware Concepts<br />

for Ship & Yachtbuilders<br />

Thermopal GmbH<br />

Wurzacher Str. 32<br />

D-88299 Leutkirch<br />

Tel. +49 (0)7561 89-0 • Fax +49 (0)7561 89 232<br />

e-mail: info@thermopal.com<br />

Internet: www.thermopal.com<br />

Decorative boards and High Pressure<br />

Laminates for interior applications<br />

5.07 Ship’s doors + windows<br />

Alarichstraße 22a • D-42281 Wuppertal<br />

Tel.: +49 (0)202/94695-0 • Fax: +49 (0)202/94695-10<br />

Email: info@wigo-metall.de • www.wigo-metall.de<br />

Watertight / Gastight / Pressure Ship doors,<br />

Hatches, Flaps, Vent heads, Fans<br />

Steel Doors - Fire Doors - Ship Doors<br />

Podszuck GmbH<br />

Klausdorfer Weg 163 • D-24148 Kiel<br />

Tel. +49 (0) 431 6 61 11-0<br />

Fax +49 (0) 431 6 61 11-28<br />

info@podszuck.eu • www.podszuck.eu<br />

A 30/60 Class hinged and sliding doors<br />

TEDIMEX GmbH<br />

Hittfelder Kirchweg 21 • D-21220 Seevetal<br />

Tel. +49-4105-59862-10 • Fax +49-4105-59862-20<br />

e-mail: sales@tedimex.de<br />

Internet: www.tedimex.de<br />

glare protection<br />

sun protection and black-outs<br />

TILSE Industrie- und <strong>Schiff</strong>stechnik GmbH<br />

Sottorfallee 12<br />

D-22529 Hamburg<br />

Tel. +49 (0)40 56 10 14<br />

Fax +49 (0)40 56 34 17<br />

E-mail: tilse@tilse.com • www.tilse.com<br />

FORMGLAS SPEZIAL ® Yacht glazing<br />

bent and plane, with installation<br />

5.08 Supplying equipment<br />

DVZ-SERVICES GmbH<br />

Boschstrasse 9<br />

D-28857 Syke<br />

Tel. +49(0)4242 16938-0<br />

Fax +49(0)4242 16938 99<br />

e-mail: info@dvz-group.de<br />

internet: www.dvz-group.de<br />

Oily Water Seperators, Oil-in-Water - Monitors, Sewage Treatment<br />

Plants, Ballast Water Treatment, R/O - Systems<br />

5.09 Waste disposal systems<br />

DVZ-SERVICES GmbH<br />

Boschstrasse 9<br />

D-28857 Syke<br />

Tel. +49(0)4242 16938-0<br />

Fax +49(0)4242 16938 99<br />

e-mail: info@dvz-group.de<br />

internet: www.dvz-group.de<br />

Oily Water Seperators, Oil-in-Water - Monitors, Sewage Treatment<br />

Plants, Ballast Water Treatment<br />

5.10 Oil separation<br />

DVZ-SERVICES GmbH<br />

Boschstrasse 9<br />

D-28857 Syke<br />

Tel. +49(0)4242 16938-0<br />

Fax +49(0)4242 16938 99<br />

e-mail: info@dvz-group.de<br />

internet: www.dvz-group.de<br />

Oily Water Seperators, Oil-in-Water - Monitors, Sewage Treatment<br />

Plants, Ballast Water Treatment<br />

5.11 Ballast water<br />

management<br />

DVZ-BALLAST-SYSTEMS GmbH<br />

Boschstrasse 9<br />

D-28857 Syke<br />

Tel. +49(0)4242 16938-0<br />

Fax +49(0)4242 16938 99<br />

e-mail: info@dvz-group.de<br />

internet: www.dvz-group.de<br />

N.E.I. VOS Venturi Oxygen Stripping<br />

Ballast Water Treatment<br />

Next Buyer’s Guide<br />

June <strong>2010</strong><br />

5.12 Yacht equipment<br />

Hans-Böckler-Str. 50 • D-28217 Bremen<br />

Tel. +49(0)421-39030 • Fax +49(0)421-3903 291<br />

e-mail: info@macor-marine.com<br />

Internet: www.macor-marine.com<br />

Hatch Covers • Passenger Vessel-, Yacht-,<br />

Ro/Ro-Equipment • Rudder Systems<br />

5.14 Shock +<br />

vibration systems<br />

Sebert Schwingungstechnik GmbH<br />

Hans-Böckler-Str. 35<br />

D-73230 Kirchheim<br />

Tel. +49 (0)7021 50040<br />

Fax +49 (0)7021 500420<br />

E-mail info@sebert.org • www.sebert.de<br />

subsidiaries in Bremen, France, Netherlands, Rumania<br />

More than 25 years experience<br />

in shock and vibration systems<br />

6 Hydraulic<br />

+ pneumatic<br />

6.01 Pumps<br />

von-Thünen-Str. 7<br />

D-28307 Bremen<br />

Tel. +49 421 486 81-0 • Fax +49 421 486 81-11<br />

e-mail: info@behrenspumpen.de<br />

Internet: www.behrenspumpen.de<br />

Ship Centrifugal Pumps<br />

Bornemann GmbH<br />

Industriestraße 2 • D-31683 Obernkirchen<br />

Phone: +49 (0)5724 390 0 • Fax: +49 (0)5724 390 290<br />

info@bornemann.com • www.bornemann.com<br />

Twin-Screw Pumps, Progressive Cavity<br />

Pumps, High Pressure Pumps<br />

Körting Hannover AG<br />

Badenstedter Str. 56<br />

D-30453 Hannover<br />

Tel. +49 511 2129-247 • Fax +49 511 2129-223<br />

Internet: www.koerting.de<br />

Büro <strong>Schiff</strong>bau: Tel. +49 4173 8887 Fax: +49 4173 6403<br />

e-mail: kulp@koerting.de<br />

Water jet ejectors • Bilge ejectors<br />

KRACHT GmbH<br />

Gewerbestr. 20 • D-58791 Werdohl<br />

Tel. +49(0)2392.935 0 • Fax +49(0)2392.935 209<br />

info@kracht.eu • www.kracht.eu<br />

Transfer pumps – Flow measurement<br />

Mobile hydraulics – Industrial hydraulics<br />

KRAL AG<br />

Bildgasse 40, 6890 Lustenau, Austria<br />

www.kral.at, e-mail: info@kral.at<br />

KRAL Screw Pumps for Low-viscosity Fuels.<br />

Magnetic Coupled Pumps.<br />

V<br />

Ship&Offshore Buyer´s Guide


Ship&Offshore Buyer´s Guide<br />

VI<br />

6.02 Compressors<br />

Steintorstr. 3 • D-37115 Duderstadt<br />

Tel. +49 (0)5527 72572 • Fax +49 (0)5527 71567<br />

e-mail: info@dhv-gmbh.eu<br />

www.dhv-palmai.de<br />

Spare parts for water and air-cooled compressors<br />

HATLAPA<br />

Uetersener Maschinenfabrik GmbH & Co. KG<br />

Tel.: +49 4122 711-0<br />

Fax: +49 4122 711-104<br />

info@hatlapa.de<br />

www.hatlapa.de<br />

Water- and air-cooled compressors<br />

Neuenhauser Kompressorenbau GmbH<br />

Hans-Voshaar-Str. 5<br />

D-49828 Neuenhaus<br />

Tel. +49(0)5941 604-0 • Fax +49(0)5941 604-202<br />

e-mail: nk@neuenhauser.de<br />

www.neuenhauser.de • www.nk-air.com<br />

Air- and water-cooled compressors, air receivers<br />

with valve head, bulk head penetrations<br />

Water- and air-cooled compressors<br />

6.04 Valves<br />

FAK-ARMATUREN GmbH<br />

Lademannbogen 53<br />

D-22339 Hamburg<br />

Tel. +49 40 538949-0<br />

Fax +49 40 538949 92<br />

E-mail: info@fak-armaturen.de<br />

Internet: www.fak-armaturen.de<br />

Marine valves, indication,<br />

remote controls, ship spare parts<br />

Industriestraße<br />

D-25795 Weddingstedt<br />

Tel. +49 (0)481 903 - 0<br />

Fax +49 (0)481 903 - 90<br />

info@goepfert-ag.com<br />

www.goepfert-ag.com<br />

Valves and fittings for shipbuilding<br />

Ritterhuder Armaturen GmbH & Co.<br />

Armaturenwerk KG<br />

Industriestr. 7-9<br />

D-27711 Osterholz-Scharmbeck<br />

Tel. +49 4791 92 09-0 • Fax +49 4791 92 09-85<br />

e-mail: contact@ritag.com • www.ritag.com<br />

Wafer Type Check Valves,<br />

Wafer Type Duo Check Valves, Special Valves<br />

ARMATUREN • ANTRIEBE • STEUERUNGEN • AUTOMATISATION<br />

VALVES • ACTUATORS • REMOTE CONTROL SYSTEMS • AUTOMATION<br />

Tel.: 04 21 - 4 86 03 - 0 • Fax: 04 21 - 4 86 03 - 89<br />

info@sander-fertigung.de • www.sander-fertigung.de<br />

Valves delivery ex stock<br />

48 hours service<br />

Wilhelm Schley (GmbH & Co.) KG<br />

Valve manufacturer<br />

Carl-Zeiss-Str. 4 • D 22946 Trittau<br />

Phone: +49 4154 80810 • Fax: +49 4154 82184<br />

Mail: info@wilhelm-schley.com • www.wilhelm-schley.com<br />

Reducing valves, Overflow valves, Ejectors,<br />

Safety valves, Shut-off valves, etc.<br />

Schubert & Salzer<br />

Control Systems GmbH<br />

Postfach 10 09 07<br />

D-85009 Ingolstadt<br />

Tel. +49 841 96 54-0 • Fax +49 841 96 54-590<br />

E-mail: info.cs@schubert-salzer.com<br />

Internet: www.schubert-salzer.com<br />

Georg Schünemann GmbH<br />

Buntentorsdeich 1<br />

28201 Bremen / Germany<br />

Tel. +49 (0)421 55 90 9-0<br />

Fax +49 (0)421 55 90 9-40<br />

e-mail: info@sab-bremen.de<br />

Internet: www.sab-bremen.de<br />

We filter, control and<br />

secure liquids and gases<br />

www.shipandoffshore.net<br />

6.05 Piping systems<br />

aquatherm GmbH<br />

Biggen 5<br />

D-57439 Attendorn<br />

Tel. +49 2722 950-0 • Fax +49 2722 950-100<br />

e-mail: info@aquatherm.de<br />

Internet: www.aquatherm.de<br />

fusiotherm ® piping systems for shipbuilding<br />

- Approval by GL, RINA + BV<br />

Heise <strong>Schiff</strong>sreparatur &<br />

Industrie Service GmbH<br />

Hoebelstrasse 55<br />

D-27572 Bremerhaven<br />

Phone +49(0)471 972 88-0 • Fax +49(0)471 972 88-188<br />

e-mail: info@heise-schiffsreparatur.de<br />

Internet: www.heise-schiffsreparatur.de<br />

Steel Construction, Mechanical Engineering<br />

Pipe Works on ships, Repair + Newbuilding<br />

KME Germany AG & Co. KG<br />

Klosterstraße 29 • D-49074 Osnabrück<br />

Tel. +49 (0) 541 321 3011<br />

Fax +49 (0) 541 321 3020<br />

e-mail: info-maritime@kme.com<br />

Internet: www.marine-applications.com<br />

OSNA ® - 10 pipes and components<br />

of CuNi 90/10 for seagoing vessels<br />

Straub Werke AG<br />

Straubstrasse 13<br />

CH 7323 Wangs<br />

Tel. +41 81-725 41 00 • Fax +41 81-725 41 01<br />

E-mail: straub@straub.ch<br />

Internet: www.straub.ch<br />

Pipe coupling with guaranteed quality<br />

STRAUB – the original<br />

7 On-board<br />

8 Measurement<br />

power supplies<br />

7.01 Generating sets<br />

SCHIFFSDIESELTECHNIK KIEL GmbH<br />

Kieler Str. 177<br />

D-24768 Rendsburg<br />

Tel. +49 4331 / 4471 0<br />

Fax +49 4331 / 4471 199<br />

e-mail: info@sdt-kiel.de • www.sdt-kiel.de<br />

Individual generating sets with<br />

mtu, MAN, Deutz, Volvo and other engines<br />

Jürgen Thiet GmbH<br />

Gutenbergstr. 3 • D-26632 Ihlow-Riepe<br />

Tel. +49 (0)4928-9192-0 • Fax +49 (0)4928-9192-40<br />

e-mail: info@thiet.de • www.thiet.de<br />

Vermietung • Verkauf • Service<br />

Emergency power plants, generators,<br />

transformers 5 - 2000 kVA, 400 V - 20 kV, 50/60 Hz<br />

7.06 Cable + pipe transits<br />

AIK Flammadur Brandschutz GmbH<br />

Otto-Hahn-Strasse 5<br />

D-34123 Kassel<br />

Phone : +49(0)561-5801-0<br />

Fax : +49(0)561-5801-240<br />

e-mail : info@aik-flammadur.de<br />

GEAQUELLO® + FLAMMADUR®<br />

Fire protection systems<br />

+<br />

control devices<br />

8.04 Level measurement<br />

systems


TILSE Industrie- und <strong>Schiff</strong>stechnik GmbH<br />

Sottorfallee 12<br />

D-22529 Hamburg<br />

Tel. +49 (0)40 56 10 14<br />

Fax +49 (0)40 56 34 17<br />

E-mail: tilse@tilse.com • www.tilse.com<br />

pneumatic, electric und el.-pn. tank level<br />

gauging with online transmission<br />

8.05 Flow measurement<br />

KRACHT GmbH<br />

Gewerbestr. 20 • D-58791 Werdohl<br />

Tel. +49(0)2392.935 0 • Fax +49(0)2392.935 209<br />

info@kracht.eu • www.kracht.eu<br />

Transfer pumps – Flow measurement<br />

Mobile hydraulics – Industrial hydraulics<br />

KRAL AG<br />

Bildgasse 40, 6890 Lustenau, Austria<br />

www.kral.at, e-mail: info@kral.at<br />

9 Navigation<br />

Fuel Consumption and Lube Oil<br />

Measurement for Diesel Engines.<br />

8.06 Automation equipment<br />

Schaller Automation GmbH & Co. KG<br />

Industriering 14 • D-66440 Blieskastel<br />

Tel. +49 (0)6842 508-0 • Fax +49 (0)6842 508-260<br />

e-mail: info@schaller.de • www.schaller.de<br />

VISATRON Oil Mist Detection Systems<br />

against Engine Crankcase Explosions<br />

8.09 Test kits<br />

Martechnic GmbH<br />

Adlerhorst 4<br />

D-22459 Hamburg<br />

Tel. +49 (0)40 85 31 28-0<br />

Fax +49 (0)40 85 31 28-16<br />

E-mail: info@martechnic.com<br />

Internet: www.martechnic.com<br />

Test kits, autom. monitoring systems,<br />

sampling devices, ultrasonic cleaning<br />

+<br />

communication<br />

9.04 Navigation systems<br />

Am Lunedeich 131<br />

D-27572 Bremerhaven<br />

Tel.: +49 (0)471-483 999 0<br />

Fax: +49 (0)471-483 999 10<br />

e-mail: sales@cassens-plath.de<br />

www.cassens-plath.de<br />

Manufacturers of Nautical Equipment<br />

Gerhard D. WEMPE KG<br />

Division Chronometerwerke<br />

Steinstraße 23 • D-20095 Hamburg<br />

Tel.: + 49 (0)40 334 48-899<br />

Fax: + 49 (0)40 334 48-676<br />

E-mail: chrono@wempe.de<br />

www.chronometerwerke-maritim.de<br />

Manufacturer of finest marine chronometers,<br />

clocks and electrical clock systems<br />

10<br />

Your Representative for Germany<br />

Austria and Switzerland<br />

Friedemann Stehr<br />

Tel. +49 6621 9682930<br />

E-mail: fs@friedemann-stehr.de<br />

9.08 Telephone systems<br />

Neue A-TECH<br />

Advanced Technology GmbH<br />

Litzowstr. 15<br />

D-22041 Hamburg<br />

Tel. +49(0)40 32 29 26 • Fax +49(0)40 32 69 04<br />

e-mail: mail@neueatech.de<br />

Communication Systems<br />

9.11 Bridge equipment<br />

Pörtner GmbH<br />

Werther Str. 274<br />

D-33619 Bielefeld<br />

Tel. +49 (0) 521 10 01 09<br />

Fax +49 (0) 521 16 04 61<br />

E-Mail: info@poertner-gmbh.de<br />

internet: www.poertner-gmbh.de<br />

Marine seat systems for yachts<br />

and commercial ships<br />

Ship‘s operation<br />

systems<br />

10.01 Fleet management<br />

systems<br />

CODie software products e.K.<br />

isman@codie.com • www.codie-isman.com<br />

Integrated Fleet/Ship Management System<br />

Safety and Quality Management Maintenance<br />

10.03 Loading + stability<br />

computer systems<br />

Müller+Blanck Software GmbH<br />

Gutenbergring 38<br />

22848 Norderstedt / Germany<br />

Phone : +49 (0) 40 500 171 0<br />

Fax : +49 (0) 40 500 171 71<br />

E-Mail : info@MplusB.de • www.Capstan3.com<br />

Capstan3 – the planners best friend<br />

C3-Obi – the onboard system<br />

Local Interface – Baplie/read and write<br />

11 Deck equipment<br />

11.01 Cranes<br />

BESCO<br />

Nordheimstr.149<br />

D-27476 Cuxhaven<br />

Tel. +49 (0) 4721 / 50 80 08-0<br />

Fax +49 (0) 4721 / 50 80 08-99<br />

E-Mail: info@besco.de • www.besco.de<br />

Cranes - Lashings - Survival equipment<br />

d-i davit international gmbh<br />

Sandstr. 20<br />

D-27232 Sulingen<br />

Tel. (04271) 9 32 70 • Fax (04271) 93 27 27<br />

e-mail: info@davit-international.de<br />

Internet: www.davit-international.de<br />

Cranes, davits and free-fall systems<br />

Global Davit GmbH<br />

Graf-Zeppelin-Ring 2<br />

D-27211 Bassum<br />

Tel. +49 (0)4241 93 35 0<br />

Fax +49 (0)4241 93 35 25<br />

e-mail: info@global-davit.de<br />

Internet: www.global-davit.de<br />

Survival- and Deck Equipment<br />

Next Buyer’s Guide<br />

June <strong>2010</strong><br />

11.02 Winches<br />

HATLAPA<br />

Uetersener Maschinenfabrik GmbH & Co. KG<br />

Tel.: +49 4122 711-0<br />

Fax: +49 4122 711-104<br />

info@hatlapa.de<br />

www.hatlapa.de<br />

Anchor, mooring, spezial and research winches<br />

Anchor-handling and towing winches<br />

VII<br />

Ship&Offshore Buyer´s Guide


Ship&Offshore Buyer´s Guide<br />

11.03 Lashing +<br />

securing equipment<br />

GERMAN LASHING<br />

Robert Böck GmbH<br />

Marcusallee 9 • D-28359 Bremen<br />

Tel. +49 (0)421 17 361-5<br />

Fax: +49 (0)421 17 361-99<br />

E-Mail: info@germanlashing.de<br />

Internet: www.germanlashing.de<br />

SEC Ship's Equipment<br />

Centre Bremen GmbH<br />

Speicherhof 5<br />

D-28217 Bremen<br />

Tel. (0421) 39 69 10 • Fax (0421) 38 53 19<br />

e-mail: info@sec-bremen.de<br />

Internet: www.sec-bremen.de<br />

For container, RoRo and timber cargo<br />

Layout and optimization of lashing systems<br />

11.04 RoRo facilities<br />

Hans-Böckler-Str. 50 • D-28217 Bremen<br />

Tel. +49(0)421-39030 • Fax +49(0)421-3903 291<br />

e-mail: info@macor-marine.com<br />

Internet: www.macor-marine.com<br />

Hatch Covers • Passenger Vessel-, Yacht-,<br />

Ro/Ro-Equipment • Rudder Systems<br />

11.05 Hatchcovers<br />

Hans-Böckler-Str. 50 • D-28217 Bremen<br />

Tel. +49(0)421-39030 • Fax +49(0)421-3903 291<br />

e-mail: info@macor-marine.com<br />

Internet: www.macor-marine.com<br />

Hatch Covers • Passenger Vessel-, Yacht-,<br />

Ro/Ro-Equipment • Rudder Systems<br />

11.06 Container cell guides<br />

SEC Ship's Equipment<br />

Centre Bremen GmbH<br />

Speicherhof 5<br />

D-28217 Bremen<br />

Tel. (0421) 39 69 10 • Fax (0421) 38 53 19<br />

e-mail: info@sec-bremen.de<br />

Internet: www.sec-bremen.de<br />

Layout, 3D-design, delivery and installations<br />

of container related constructions<br />

11.07 Anchors<br />

+ mooring equipment<br />

Drahtseilwerk GmbH<br />

Auf der Bult 14-16<br />

D-27574 Bremerhaven<br />

Tel. +49 471 931 89 0<br />

Fax +49 471 931 89 39<br />

mail@drahtseilwerk.de • www.drahtseilwerk.de<br />

VIII<br />

Steel wire ropes up to 84 mm,<br />

ATLAS ropes, DURA-Winchline<br />

12 Construction<br />

+ consulting<br />

12.01 Consulting engineers<br />

SDC Sh i p De S i g n & Co n S u l t gm bh<br />

Naval Architectural Consultant and Calculation Services<br />

www.shipdesign.de<br />

e-mail: sdc@shipdesign.de<br />

Bramfelder Str. 164 - D-22305 Hamburg<br />

T.:+49(40)6116209-0 - F:+49(40)61162 09-18<br />

Design – Construction – Consultancy<br />

Stability calculation – Project management<br />

Dr.-Ing. Walter L. Kuehnlein<br />

Stadthausbruecke 1-3 • D-20355 Hamburg<br />

Tel. +49-40-22614633 • Fax +49-40-180248037<br />

advice@sea2ice.com • www.sea2ice.com<br />

Design and concepts for offshore structures<br />

in ice and open waters, evacuation concepts<br />

S.M.I.L.E.<br />

Techn. Büro GmbH<br />

Winkel 2 • D-24226 Heikendorf<br />

Tel. +49 (0)431 21080 10<br />

Fax +49 (0)431 21080 29<br />

e-mail: info@smile-consult.de<br />

Internet: www.smile-consult.de<br />

Basic Design - Detailed Design<br />

Outfitting - CAD/CAM - Technical Documentation<br />

S.M.I.L.E. FEM GmbH<br />

Winkel 2 • D-24226 Heikendorf<br />

Tel. +49 (0)431 21080 20<br />

Fax +49 (0)431 21080 29<br />

e-mail: info@smile-fem.de<br />

Internet: www.smile-fem.de<br />

FEM - Coupling - Optimization<br />

CFD - FSI - SHOCK - CRASH<br />

12.02 Ship model basins<br />

Bramfelder Str. 164 • D-22305 Hamburg<br />

Tel. +49 (0) 40 69 20 30<br />

Fax +49 (0) 40 69 20 3-345<br />

e-mail: info@hsva.de • www.hsva.de<br />

THE HAMBURG SHIP MODEL BASIN<br />

DESIGN • EXPERIMENTS • ANALYSIS<br />

12.03 Classification<br />

societies<br />

DNV Germany GmbH<br />

Bei den Mühren 1 • 20457 Hamburg<br />

Tel.: +49(0)40 890 590 0<br />

Fax: +49(0)40 890 590 30<br />

hamburg@dnv.com • www.dnv.com<br />

MANAGING RISK<br />

Classification and service beyond class<br />

12.04 Research + development<br />

Nordseetaucher Gmbh<br />

Bramkampweg 9 • D-22949 Ammersbek<br />

Tel. +49 (0)4102 23180<br />

Fax +49 (0)4102 231820<br />

E-mail: info@nordseetaucher.de<br />

Internet: www.nordseetaucher.eu<br />

Offshore • Inshore • Nuclear<br />

Deep Tunneling • Underwater Wet Welding<br />

13<br />

13.02 Cranes<br />

14<br />

Cargo handling<br />

technology<br />

Drahtseilwerk GmbH<br />

Auf der Bult 14-16<br />

D-27574 Bremerhaven<br />

Tel. +49 471 931 89 0<br />

Fax +49 471 931 89 39<br />

mail@drahtseilwerk.de • www.drahtseilwerk.de<br />

Steel wire ropes up to 84 mm,<br />

special ropes for hoisting and luffing<br />

13.03 Grabs<br />

MRS Greifer GmbH<br />

Talweg 11 • D-74921 Helmstadt<br />

Tel. +49 7263 91 29 0<br />

Fax +49 7263 91 29 12<br />

e-mail: info@mrs-greifer.de<br />

Internet: www.mrs-greifer.de<br />

Rope Grabs, Hydraulic Grabs,<br />

Motor Grabs with Electro Hydraulic Drive<br />

Alarm + safety<br />

equipment<br />

14.01 Lifeboats + davits<br />

d-i davit international gmbh<br />

Sandstr. 20<br />

D-27232 Sulingen<br />

Tel. (04271) 9 32 70 • Fax (04271) 93 27 27<br />

e-mail: info@davit-international.de<br />

Internet: www.davit-international.de<br />

Cranes, davits and free-fall systems


Global Davit GmbH<br />

Graf-Zeppelin-Ring 2<br />

D-27211 Bassum<br />

Tel. +49 (0)4241 93 35 0<br />

Fax +49 (0)4241 93 35 25<br />

e-mail: info@global-davit.de<br />

Internet: www.global-davit.de<br />

Survival- and Deck Equipment<br />

www.shipandoffshore.net<br />

14.02 Life jackets<br />

CM Hammar AB<br />

August Barks gata 15<br />

SE-421 32 Västra Frölunda<br />

Phone +46 31 709 65 50 • Fax +46 31 49 70 23<br />

info@cmhammar.com • www.cmhammar.com<br />

BETTER SOLUTIONS FOR SAFETY AT SEA<br />

14.04 Fire protection<br />

Neue A-TECH<br />

Advanced Technology GmbH<br />

Litzowstr. 15<br />

D-22041 Hamburg<br />

Tel. +49(0)40 32 29 26 • Fax +49(0)40 32 69 04<br />

e-mail: mail@neueatech.de<br />

Fire 4Detection Buyer's Systems Guide • Safety Systems<br />

effective from January 1st, <strong>2010</strong><br />

Price per entry per issue:<br />

Size I Size II<br />

H 30/B 58mm H 40/B 58mm<br />

1 Keyword € 90,– € 120,–<br />

2 Keywords each € 85,– each € 115,–<br />

3 Keywords each € 80,– each € 110,–<br />

4 Keywords each € 75,– each € 105,–<br />

5 Keywords each € 70,– each € 100,–<br />

from 6 Keywords each € 65,– each € 95,–<br />

16<br />

The Buyer’s Guide provides a market overview and an index of supply<br />

sources. It is clearly organised according to key words. Every entry<br />

in the Buyer’s Guide includes your company logo (4 colour), address<br />

and communications data plus a concise description of product or<br />

services offered.<br />

Target<br />

regions<br />

Issues<br />

14.06 Searchlights<br />

Europe International Select<br />

Germany/<br />

Central Europe<br />

Worldwide Vietnam, China<br />

January – –<br />

– February February / Vietnam<br />

April April –<br />

June June June / China<br />

– August –<br />

September – –<br />

– October –<br />

November – November / China<br />

– December –<br />

Time span and discounts:<br />

Minimum time span for your<br />

booking is one year in one target<br />

region! Each target region<br />

can be booked individually. For<br />

bookings in several regions we<br />

offer the following rebate off<br />

the total price:<br />

Two target regions / year: 10%<br />

Three target regions / year: 20%<br />

Online: In addition to the printed issues, the Buyers‘ Guide also appears<br />

online. The premium online entry, including an active link, logo, email<br />

and is free of charge for all customers of the Buyer’s Guide print issue.<br />

TEDIMEX GmbH<br />

Hittfelder Kirchweg 21 • D-21220 Seevetal<br />

Tel. +49-4105-59862-10 • Fax +49-4105-59862-20<br />

e-mail: sales@tedimex.de<br />

Internet: www.tedimex.de<br />

UV- and whitelight searchlights<br />

16.07 Arctic + polar<br />

technology<br />

Offshore + Ocean<br />

Technology<br />

Dr.-Ing. Walter L. Kuehnlein<br />

Stadthausbruecke 1-3 • D-20355 Hamburg<br />

Tel. +49-40-22614633 • Fax +49-40-180248037<br />

advice@sea2ice.com • www.sea2ice.com<br />

Design and concepts for offshore structures<br />

in ice and open waters, evacuation concepts<br />

For further information please contact:<br />

In this categories you can advertise:<br />

1 Shipyards<br />

Werften<br />

2<br />

Propulsion systems<br />

Antriebsanlagen<br />

3<br />

Engine components<br />

Motorenkomponenten<br />

4<br />

Corrosion protection<br />

Korrosionsschutz<br />

5<br />

Ships´ equipment<br />

<strong>Schiff</strong> sausrüstung<br />

6<br />

Hydraulik + pneumatik<br />

Hydraulik & Pneumatik<br />

7<br />

On-board power supplies<br />

Bordnetze<br />

8<br />

Measurement + control devices<br />

Mess- und Regeltechnik<br />

9<br />

Navigation + communication<br />

Navigation & Kommunikation<br />

16.08 Subsea technology<br />

17 Maritime<br />

Services<br />

17.06 Professional<br />

Commercial Diver<br />

10<br />

11<br />

12<br />

13<br />

14<br />

Ship´s operation systems<br />

<strong>Schiff</strong> sführungssysteme<br />

Hệ thống điều khiển tàu<br />

Deck equipment<br />

Decksausrüstung<br />

Construction + consulting<br />

Konstruktion & Consulting<br />

Cargo handling technology<br />

Umschlagtechnik<br />

Kỹ thuật vận hành hàng hóa<br />

Alarm + safety equipment<br />

Warn- und Sicherheitsausrüstung<br />

15 Shipyards<br />

<strong>Hafen</strong>bau<br />

16<br />

17<br />

Off shore + ocean technology<br />

Off shore&Meerestechnik<br />

Off shore + và công nghệ hải dương<br />

Maritime services<br />

Maritime Dienstleistungen<br />

Dịch vụ hàng hải<br />

18 Information<br />

Buyer´s Guide<br />

DVV Media Group GmbH • Nordkanalstraße 36 • D-20097 Hamburg<br />

Phone +49 40 2 37 14 -117 • Fax +49 40 2 37 14 -236<br />

florian.visser@dvvmedia.com • fs@friedemann-stehr.de<br />

Nordseetaucher Gmbh<br />

Bramkampweg 9 • D-22949 Ammersbek<br />

Tel. +49 (0)4102 23180<br />

Fax +49 (0)4102 231820<br />

E-mail: info@nordseetaucher.de<br />

Internet: www.nordseetaucher.eu<br />

Offshore • Inshore • Nuclear<br />

Deep Tunneling • Underwater Wet Welding<br />

Nordseetaucher Gmbh<br />

Bramkampweg 9 • D-22949 Ammersbek<br />

Tel. +49 (0)4102 23180<br />

Fax +49 (0)4102 231820<br />

E-mail: info@nordseetaucher.de<br />

Internet: www.nordseetaucher.eu<br />

Offshore • Inshore • Nuclear<br />

Deep Tunneling • Underwater Wet Welding<br />

IX<br />

Ship&Offshore Buyer´s Guide


SHIPPING & SHIP OPERATION | TRENDS / CLASSIFICATION<br />

Shipping in the Arctic regions is to increase the coming years<br />

Increasing demand on<br />

Arctic seafarers<br />

DNV/ARCTIC TRENDS Climate, political and economic changes are facilitating unprecedented<br />

access to the Arctic, increasing the demands on seafarers. Steven Sawhill, who contributed to<br />

DNV’s development of the Ice Navigation Standard and participated in several Arctic research<br />

projects, sums up the essential trends for Arctic seafaring.<br />

Steven Sawhill<br />

Navigating safely in ice-infested<br />

waters requires not only icestrengthened<br />

and winterized<br />

ships, but also people skilled in operating<br />

in this challenging environment. Demands<br />

on seafarers are increasing due to<br />

the changing profi le of Arctic shipping.<br />

Four key trends are driving today’s focus<br />

on the human element of safe and effi<br />

cient Arctic operations.<br />

Trend 1:<br />

Growing Arctic shipping Cruise ship<br />

activity in the region has doubled over<br />

the past six years, at the same time that<br />

54 Ship & Offshore | <strong>2010</strong> | N o 2<br />

oil shipments from the Russian Arctic<br />

have jumped from insignifi cance to 12<br />

million tonnes per year. This growth<br />

has continued: an estimated 20 million<br />

tons of oil and gas will be transported<br />

through the Barents Sea in 2009, and<br />

terminal capacity in the region is expected<br />

to reach 100 million tons in 2015.<br />

Rapid expansion in Russia’s oil exports<br />

has led to a demand for tankers that can<br />

operate in ice-infested waters, especially<br />

tankers with higher levels of ice strengthening.<br />

In the early 1990s, only three per<br />

cent of the world tanker fl eet had some<br />

form of ice classifi cation; today, this fi gure<br />

tops ten per cent.<br />

Growth in the Arctic shipping market<br />

means the maritime industry needs<br />

more seafarers fi t for operating in this<br />

demanding region. More bridge offi cers<br />

with ice navigation skills are required,<br />

as are engineers skilled in keeping their<br />

ships running in a sub-zero environment<br />

with limited external support.<br />

Trend 2:<br />

New year-round regions Today, Arctic<br />

operations are expanding in both time<br />

and place. As the Arctic heats up, the ice<br />

edge is retreating northwards, the ice is<br />

becoming thinner and weaker, and the


occurrence of perennial ice along Russian<br />

coastal areas is diminishing.<br />

These changes have opened up new possibilities<br />

for tourism, resource exploration,<br />

development and marine transport.<br />

Ships are able to reach previously inaccessible<br />

regions. They are also operating<br />

for longer and longer periods, beginning<br />

earlier in the spring and ending later in<br />

the autumn than the traditional Arctic<br />

navigation season has allowed. Icebreaking<br />

bulk carriers are already servicing<br />

base mineral mines in the Russian<br />

and Canadian Arctic on a year-round<br />

basis. This trend will only continue, as<br />

offshore oil and gas development will<br />

demand year-round operational capability.<br />

Winter shipping operations in the<br />

Arctic considerably increase the physical,<br />

psychological, responsibility and knowledge<br />

demands placed on people. The<br />

darkness of the polar winter substantially<br />

complicates the task of navigating<br />

through an ice fi eld. Ice surveillance is<br />

poorer in winter. Darkness and extreme<br />

cold hasten fatigue and can lead to the<br />

impairment of complex mental tasks,<br />

cognition and decision making. To successfully<br />

cope with the challenges posed<br />

by the polar environment, seafarers not<br />

only must be adapt at using advanced<br />

technological tools, they also need to<br />

follow appropriate routines and procedures<br />

to keep themselves physically and<br />

mentally fi t.<br />

Trend 3:<br />

Independent operations The third<br />

major trend in the Arctic is the move<br />

towards independent operations. At the<br />

same time as Arctic shipping is growing,<br />

the icebreaker support offered to commercial<br />

shipping by national administrations<br />

is declining. The Canadian and<br />

US national administrations do not have<br />

plans to increase their icebreaker support<br />

for commercial Arctic operations, and<br />

Russia’s icebreaker modernisation plans<br />

will likely only maintain current levels<br />

of service. In response, commercial operators<br />

are taking matters into their own<br />

hands, developing their own icebreakers<br />

and ice-breaking cargo ships. Lukoil has<br />

two icebreakers to support its Varandey<br />

oil terminal in the Pechora Sea. Norilsk<br />

Nickel has built a fl eet of six double-acting<br />

ice-breaking bulkers that allow it to<br />

carry out year-round operations between<br />

Dudinka and Murmansk, independent<br />

of icebreaker support.<br />

To operate independently, seafarers<br />

need advanced navigation skills that are<br />

typical of icebreaker offi cers. They cannot<br />

rely on the availability of outside<br />

expertise or assistance. Rather than fol-<br />

lowing dutifully in an icebreaker’s track,<br />

they must make it themselves. To do<br />

this safely and effi ciently, today’s Arctic<br />

seafarers must be able to recognise ice<br />

types and judge ice conditions, interpret<br />

information from satellites and other<br />

sources, plan a safe route, and manoeuvre<br />

their ship safely in all types of ice<br />

conditions.<br />

Trend 4:<br />

New regulations Alarmed by several recent<br />

incidents in the Antarctic, including<br />

the sinking of the cruise ship Explorer in<br />

2008, IMO member countries have recently<br />

proposed a variety of mandatory<br />

requirements for application in the Polar<br />

Regions.<br />

Seafarers are particularly in the regulatory<br />

spotlight. At present, there are no<br />

requirements for the training and cer-<br />

Norway and Russia have proposed that<br />

the STCW Convention introduces mandatory<br />

minimum requirements for Arctic<br />

shipping<br />

tifi cation of crews serving in the Arctic<br />

or Antarctic. This could soon change,<br />

as Norway and Russia have proposed<br />

that the STCW Convention introduces<br />

mandatory minimum requirements for<br />

the training and qualifi cation of navigators<br />

serving on ships operating in<br />

ice-covered waters. These proposals are<br />

currently under consideration as part of<br />

the comprehensive review of the STCW<br />

Convention and Code.<br />

Ice navigation standard DNV recently<br />

published the Ice Navigation Standard<br />

in order to improve navigational safety<br />

and prevent pollution from ship operations<br />

in ice-covered waters. This ice navigation<br />

standard specifi es the competence<br />

requirements for offi cers responsible for<br />

navigating a vessel in different ice conditions<br />

throughout the world, whether<br />

operating independently or with icebreaker<br />

assistance. The standard will<br />

assist the maritime industry in recruiting,<br />

training and assessing offi cers to<br />

safely pilot ships through ice. Maritime<br />

training centres can use it as a guide for<br />

developing courses in ice navigation,<br />

which DNV can in turn certify as being<br />

in compliance with the standard.<br />

As part of its involvement in the Barents<br />

2020 Project, DNV is leading a review of<br />

international standards to ensure they<br />

are up to the challenge of securing the<br />

safety and effi ciency of people working<br />

in the polar environment. Barents 2020<br />

is a bilateral initiative that teams Russian<br />

and Norwegian industry experts in<br />

seven working groups in an effort to harmonise<br />

standards for oil and gas operations<br />

in the Barents Sea.<br />

The group on Working Environment and<br />

Human Factors is reviewing standards to<br />

ensure the optimal safety, performance<br />

and decision making of people working<br />

on vessels and installations in Arctic-environment<br />

conditions. The focus of this<br />

group is on minimising risks to health,<br />

the risk of accidents and elements which<br />

affect human work capacity, including:<br />

� fatigue<br />

� the impairment of physical tasks and<br />

work effi ciency<br />

�<br />

the impairment of complex mental<br />

tasks, cognition and decision making<br />

To this end, the expert working group<br />

will draw on Russian and Norwegian<br />

experience with cold climate operations<br />

to assess whether existing maritime and<br />

offshore standards are capable of maintaining<br />

the same high safety levels when<br />

pitted against Barents Sea conditions.<br />

The group will develop a list of recommended<br />

changes in which it identifi es<br />

shortcomings in the existing standards.<br />

These proposals will be submitted to national<br />

and international standardisation<br />

organisations and authorities for their<br />

consideration.<br />

The Barents 2020 expert group includes<br />

industry experts from Gazprom, Statoil-<br />

Hydro, Eni Norge, Transocean, Giprospetsgaz,<br />

University Hospital of Northern<br />

Norway and the Central Marine Design<br />

and Research Institute, and and is led by<br />

DNV.<br />

The author:<br />

Steven Sawhill, DNV SeaSkill Project<br />

Manager, Oslo, Norway<br />

Ship & Offshore | <strong>2010</strong> | N o 2 55


SHIP & PORT OPERATION | TRENDS / CLASSIFICATION<br />

Revised<br />

STCW Convention<br />

IMO | Draft amendments to the<br />

International Convention on<br />

Standards of Training, Certifi cation<br />

and Watchkeeping for Seafarers<br />

(the STCW Convention),<br />

and its associated Code, have<br />

been approved by the Sub-Committee<br />

on Standards of Training<br />

and Watchkeeping (STW) and<br />

are ready for submission to a<br />

Diplomatic Conference that will<br />

meet in Manila, Philippines,<br />

from 21 to 25 June <strong>2010</strong>, for<br />

adoption.The proposed amendments<br />

mark the fi rst major revision<br />

of the two instruments<br />

since those, completely revising<br />

the original 1978 Convention,<br />

adopted in 1995. IMO’s vision<br />

of the revised Convention and<br />

Code has been that the instruments<br />

would provide, at any<br />

given time, the necessary global<br />

standards for the training and<br />

certifi cation of seafarers to operate<br />

technologically advanced<br />

ships today and in the foreseeable<br />

future.<br />

The Sub-Committee also completed<br />

its review of the principles<br />

for establishing the safe manning<br />

levels of ships and agreed a draft<br />

Assembly resolution on Principles<br />

of Minimum Safe Manning,<br />

which would replace the Principles<br />

of Safe Manning (resolution<br />

A.890(21), as amended).<br />

The draft resolution will be submitted<br />

to the Maritime Safety<br />

Committee for approval at its<br />

88 th session in December <strong>2010</strong>,<br />

subject to comments by the Sub-<br />

Committee on Safety of Navigation<br />

(NAV) at its 56 th session in<br />

July <strong>2010</strong>.<br />

The Sub-Committee also endorsed<br />

proposed draft amendments<br />

to SOLAS regulation<br />

V/14 Ships’ manning, to require<br />

Administrations to take into<br />

account the guidance on minimum<br />

safe manning adopted<br />

by IMO (with a footnote referring<br />

to the Assembly resolution<br />

on Principles of Minimum Safe<br />

Manning), with a view to approval<br />

by MSC 88, subject to<br />

comments made by NAV 56.<br />

56 Ship & Offshore | <strong>2010</strong> | N o 2<br />

“Shipping confi dence<br />

levels hold up”<br />

Confi dence in Europe continued its recent upward trend<br />

MARKET SITUATION | On<br />

a scale of 1 to 10, the average<br />

confi dence level expressed<br />

by respondents in November<br />

2009 in the markets in which<br />

they operate was 5.7, the same<br />

as in the previous survey in<br />

August 2009, which itself was<br />

the highest level recorded for<br />

twelve months. But this is still<br />

signifi cantly down on the 6.8<br />

recorded in the fi rst Moore<br />

Stephens survey, in May 2008.<br />

Charterers showed the most signifi<br />

cant drop in confi dence over<br />

the latest three-month period,<br />

down from 5.8 to 5.6, while<br />

confi dence among brokers increased<br />

slightly, from 5.6 to 5.7.<br />

Confi dence among owners remained<br />

unchanged at 5.7, while<br />

managers dropped from 5.9 to<br />

5.8. Geographically speaking,<br />

the most signifi cant changes<br />

were evident in North America<br />

(down from 5.8 to 5.2) and<br />

Asia (5.9 to 5.7). Confi dence in<br />

Europe continued its recent upward<br />

trend, from 5.4 to 5.6.<br />

Once again, the survey revealed a<br />

continuing level of concern over<br />

the newbuilding orderbook.<br />

There are said to be too many<br />

ships already in operation, and<br />

even more to come, so there<br />

is very little scope to increase<br />

freight rates. Other comments<br />

included, “There is only enough<br />

cash to fund half the orderbook,<br />

so something has to give”, and,<br />

“The massive orderbook is a<br />

great cause for concern”. One<br />

respondent said that the key to<br />

the massive orderbook crisis was<br />

for “the banks not to fi nance any<br />

more projects and for shipyards<br />

to agree to delays in delivery<br />

dates”. For the fourth successive<br />

survey, respondents identifi ed<br />

demand trends as the most<br />

important factor likely to affect<br />

their business performance<br />

over the coming year, followed<br />

by competition and the cost<br />

and availability of fi nance.<br />

Respondents’ expectations of<br />

making a major investment or<br />

signifi cant development over<br />

the next twelve months remained<br />

unchanged at 5.1 overall<br />

out of a possible maximum<br />

of 10.0. Owners were the most<br />

confi dent in this regard, scoring<br />

5.4, although this represented a<br />

marginal drop on the fi gure recorded<br />

in the last survey. Confi<br />

dence was down in Asia, from<br />

5.4 to 5.0, and marginally up<br />

in Europe and Latin America.<br />

Owners, charterers, managers<br />

and brokers all expected<br />

fi nance costs to rise over the<br />

next twelve months, the overall<br />

percentage for all respondents<br />

in this regard rising three percentage<br />

points from 45 to 48%,<br />

having fallen one percentage<br />

point at the time of the previous<br />

survey. The biggest percentage<br />

rise was recorded by ship<br />

managers, from 46% to 51%.<br />

A geographical divide was also<br />

evident, with Asia and Europe<br />

anticipating increases (11 per-<br />

centage points more on the part<br />

of Asia) and the Americas expecting<br />

costs to fall, in the case<br />

of Latin America by no less than<br />

14 percentage points.<br />

So far as the freight markets are<br />

concerned, there was a general<br />

consensus among respondents<br />

that there was very little scope<br />

for increasing rates at the moment.<br />

Indeed, there was a fall in<br />

expectation overall in each of the<br />

three tonnage categories covered<br />

by the survey that rates would<br />

increase over the coming twelve<br />

months.<br />

In the tanker market, the number<br />

of respondents overall who expected<br />

rates to go up fell from<br />

45% to 42% this time, with the<br />

most signifi cant shift in opinion<br />

being expressed by charterers,<br />

where there was a 13 percentage<br />

point drop (to 22%) in the<br />

number of respondents who<br />

thought rates would go up. For<br />

owners, expectation levels of an<br />

increase were down from 46 to<br />

39% on last time. In the dry bulk<br />

market, meanwhile, the overall<br />

expectation of higher rates was<br />

down from 41% to 38%, with<br />

ship managers alone in increasing,<br />

from 41 to 49%, their level<br />

of expectation of increases.<br />

Finally, in the container ship sector,<br />

26% of respondents overall,<br />

compared to 35% last time, expected<br />

rates to rise over the coming<br />

twelve months. It seems significant<br />

that the survey revealed that<br />

respondents in Asia anticipated<br />

a downturn in new investment<br />

over the coming twelve months,<br />

and that Asia also led the way in<br />

terms of expecting a big increase<br />

in fi nance costs. Given what has<br />

already been invested in the region,<br />

in shipyards and elsewhere,<br />

this is hardly a surprise. It was<br />

notable, too, that operating costs<br />

featured more prominently in respondents’<br />

answers this time as a<br />

signifi cant factor likely to infl uence<br />

performance over the coming<br />

year, given the fi ndings of the<br />

recent Moore Stephens future operating<br />

costs survey.


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SHIP & PORT OPERATION | INDUSTRY NEWS<br />

AIS SART<br />

MCMURDO | A new AIS SART<br />

(Automatic Identifi cation System<br />

Search And Rescue Transmitter)<br />

has been launched by McMurdo.<br />

The Smartfi nd S5 AIS SART is<br />

aimed at the commercial maritime<br />

market and is designed to<br />

assist in survivor craft location<br />

during search and rescue operations.<br />

After January 1 st <strong>2010</strong> the AIS-<br />

SART is adopted into IMO<br />

GMDSS carriage requirements<br />

as an alternative survivor Search<br />

and Rescue Locating Device to<br />

existing 9GHz Radar SARTs. A<br />

major benefi t of the AIS SART is<br />

that target survivor information<br />

becomes viewable using standard<br />

ships AIS equipment, both<br />

the range and course to locate the<br />

survivors will be clearly presented<br />

on the ships AIS user display.<br />

Smartfi nd S5 transmits a series<br />

of updating structured alert messages<br />

including its geographic<br />

position and serialised identity<br />

number. Once activated, the<br />

Smartfi nd S5 AIS SART transmits<br />

emergency alerts for a minimum<br />

of 96 hours. An in-built high<br />

precision GPS provides exact<br />

position information to assist<br />

in quick recovery of survivors.<br />

Buoyant, waterproof and rugged,<br />

the Smartfi nd S5 has a long life<br />

non-hazardous battery for easy<br />

transportation making an economical<br />

alternative to the traditional<br />

9GHz SART.<br />

Whether wall mounted in the<br />

ships bridge or packed inside a<br />

survival craft, the highly visible<br />

and buoyant carry case affords<br />

good protection while the Smartfi<br />

nd S5 is not in use. Once activated<br />

the AIS SART<br />

may be suspended<br />

inside the<br />

survival craft<br />

or mounted in<br />

an elevated<br />

position<br />

using the<br />

integrated<br />

extending<br />

pole.<br />

AIS Search and<br />

Rescue Transmitter S5<br />

58 Ship & Offshore | <strong>2010</strong> | N o 2<br />

MES for special purpose ships<br />

EVACUATION | A Marine<br />

Evacuation System (MES), consisting<br />

of an infl atable slide or<br />

chute where passengers can<br />

evacuate straight into waiting<br />

life rafts, can often be found on<br />

modern high speed crafts and<br />

passenger ships, where weight,<br />

space and evacuation times<br />

must be kept to a minimum.<br />

For the fi rst time, a similar system<br />

has now also been developed<br />

for Special Purpose Ships<br />

(SPS).<br />

A close relationship between<br />

Norwegian-based Brude Safety<br />

AS and Ulstein Design has lead<br />

to this new type of space saving<br />

MES, designed to fi t Special<br />

Purpose Ships, such as Offshore<br />

Support Vessels (OSVs).<br />

The new BRUDE MES Chute<br />

SPS is designed for safe and effi<br />

cient evacuation from a ship<br />

in international waters with<br />

an evacuation height from 3 to<br />

20m. The system consists of the<br />

evacuation chute and mooring<br />

system, life rafts for 65 and 150<br />

persons as well as optional additional<br />

life rafts for 10, 30, 50<br />

and 150 persons.<br />

The new space saving BRUDE<br />

MES Chute is said to improve<br />

safe evacuation compared to<br />

davit solutions and to be easy<br />

and cost effective to install.<br />

All the system’s operations are<br />

manual and they can all be carried<br />

out by 2 persons, meaning<br />

there is no need for electrical or<br />

hydraulic supply, while service<br />

costs can be kept to a minimum.<br />

The new design has instantly<br />

lead to a major order to supply<br />

all six new vessels for Polarcus<br />

currently being built at Drydocks<br />

World Dubai, with the<br />

fi rst in the series, the Polarcus<br />

Nadia, having been delivered<br />

recently. The second vessel, the<br />

Polarcus Naila, is to be delivered<br />

early <strong>2010</strong>. The vessels will<br />

have one deployment frame<br />

and chute combined with two<br />

65 persons life rafts and one 10<br />

persons life raft on each side.<br />

The main reason for the order<br />

is said to be the space saving<br />

and Brude Safety’s experience<br />

with supplying similar larger<br />

systems to the passenger shipping<br />

industry.<br />

All components are made of<br />

marine aluminium. The system<br />

container is bolted to the deck<br />

of the vessel and designed to<br />

hold the launching ramp and<br />

chute in a deployed position.<br />

The container door is opened<br />

by means of two gas cylinders.<br />

When the container door is in<br />

the open position, the launch-<br />

Brude MES system on offshore vessel Polarcus Nadia<br />

The chute of the MES is made<br />

of separate cells with sloping<br />

slides<br />

ing ramp and chute are ejected<br />

and lowered into the deployed<br />

position in a controlled manner.


Hot water to protect ships<br />

ANTI-PIRACY | Secure-<br />

Globe Pty Ltd has launched<br />

a new patent pending antipiracy<br />

system called Secure-<br />

Waters, creating a curtain of<br />

water around the ship using<br />

special, non corrosive pipes,<br />

that are installed along the<br />

ship’s railing.<br />

The new Secure-Water system<br />

is offered in two versions:<br />

the Hot Water System, working<br />

on low pressure and high<br />

temperature, as well as the<br />

Cold Water System, working<br />

with high pressure and high<br />

volume of water.<br />

The Hot Water System uses<br />

the engine’s exhaust to heat<br />

up the seawater to about<br />

85° C. A heat exchanger is<br />

installed to transfer the heat<br />

from the steam or thermal<br />

oil source to seawater. The required<br />

heat capacity is quiet<br />

large, as approximately 500<br />

ltr / min need to be heated<br />

up instantly without the use<br />

of storage tanks. This hot<br />

water is then pushed at low<br />

pressure to the piping system<br />

surrounding the ship and is<br />

sprayed out via special nozzles.<br />

The result is that anyone<br />

trying to enter the ship will<br />

start feeling the heat at sea<br />

level, and will encounter hotter<br />

water the higher he gets.<br />

The system is turned on when<br />

entering danger waters, so a<br />

ship can sail with the system<br />

turned on for several days.<br />

Since the main engine’s exhaust<br />

heat is being used, the<br />

costs for running the system<br />

are minimal.<br />

The Cold Water System works<br />

on the principle of creating<br />

both a high pressure spray<br />

as well as a large water fall,<br />

which is intended to fl ood<br />

the attacking boats. The com-<br />

Sub-metre accuracy<br />

with Global SBAS<br />

KONGSBERG SEATEX | Two<br />

new products, DPS 110 and<br />

DPS 112, have been developed<br />

by Kongsberg Seatex to utilise<br />

the new Global Satellite Based<br />

Augmentation System (Global<br />

SBAS) introduced by Fugro<br />

SeaSTAR AS.<br />

This new high performance<br />

navigation service offers corrections<br />

to both GPS and GLO-<br />

NASS that enables sub-metre<br />

accuracy with worldwide reach.<br />

Unlike regional SBAS services<br />

such as WAAS, EGNOS and<br />

MSAS, and local DGPS services<br />

such as IALA DGPS, SeaSTAR<br />

SGG utilises Fugro’s own network<br />

of dual system reference<br />

stations to calculate ‘orbit and<br />

clock’ corrections. The service<br />

provides consistent sub-metre<br />

level accuracy positioning with<br />

global validity. The DPS 110<br />

and DPS 112 are even capable<br />

of supplementing SeaSTAR<br />

SGG corrections with regional<br />

SBAS and local DGPS corrections.<br />

By complementing the Kongsberg<br />

Seatex DPS product line<br />

and introducing the SeaSTAR<br />

SGG service, Kongsberg Seatex<br />

and Fugro SeaSTAR extend the<br />

user segment to new vessel categories.<br />

The new SeaSTAR SGG<br />

service is a competitively priced<br />

variant of the premium G2<br />

service. Whereas G2 provides<br />

decimetre level accuracy, SGG<br />

gives sub-metre level accuracy.<br />

SGG does, however, offer the<br />

same benefi ts of a composite<br />

GPS/GLONASS satellite solution.<br />

DPS 112 is extending the GPS<br />

capability by utilising dual frequency<br />

GLONASS signals. The<br />

addition of GLONASS signals<br />

increases positioning availability,<br />

which is essential when operating<br />

close to rigs, platforms<br />

or other satellite signal obstructions. <br />

bined cold water means are<br />

said to effectively prevent<br />

boarding at sea. The technical<br />

requirements in this case<br />

are quiet high, as enough water<br />

fl ow and pressure needs<br />

to be generated to protect the<br />

ship.<br />

In most cases it is recommend<br />

to protect the full ship<br />

(excluding the fore castle) but<br />

for ships that want to minimize<br />

costs, it is also possible<br />

to go half way and still get<br />

good protection, as it is not<br />

easy to climb on a manoeuvring<br />

ship past half its length.<br />

The main point of boarding<br />

is identifi ed as the aft ship.<br />

The different pipes used in<br />

both systems are GRE pipes<br />

that will not corrode, and are<br />

made especially for the shipping<br />

and oil and gas industry.<br />

Secure-Globe reports it has<br />

done fi ring tests on them with<br />

Solutions for<br />

Shipbuilding<br />

and industry<br />

AK47 rifl es and because the<br />

pipes are made from enforced<br />

fi ber glass, the resulting holes<br />

were said to be minimal since<br />

the fi bers splinter and close<br />

back on the hole. The only<br />

result is an extra small nozzle<br />

on the pipe, which has no<br />

effect on the pressure or the<br />

water capacity.<br />

When the vessel is under attack,<br />

there is an option of<br />

adding a special chemical to<br />

the water. This chemical is<br />

eco friendly and not dangerous.<br />

The main issue here is<br />

creating a severe temporary<br />

disabling factor to make sure<br />

getting on board is impossible,<br />

but also getting near the<br />

ship becomes unbearable.<br />

Further, a die can be added<br />

to the chemical, to enable the<br />

navies to identify the pirates<br />

if caught near the attacked<br />

vessel.<br />

Compressors<br />

- starting air<br />

- control air<br />

- working air<br />

Compressed-Air-Receivers<br />

TDI-Engine Air Starters<br />

Gastight Bulkhead<br />

Penetrations<br />

We exhibit:<br />

OTC Houston <strong>2010</strong><br />

Stand 4835-3<br />

Neuenhauser Kompressorenbau GmbH<br />

Hans-Voshaar-Str. 5 • D-49828 Neuenhaus<br />

Tel. +49(0)5941 604-0 • Fax +49(0)5941 604-202<br />

e-mail: nk@neuenhauser.de • www.neuenhauser.de • www.nk-air.com<br />

Ship & Offshore | <strong>2010</strong> | N o 2 59


SHIP & PORT OPERATION | INDUSTRY NEWS<br />

Piracy and armed robbery training package<br />

VIDEOTEL | As the Somali pirates once again<br />

escalate their activities, taking advantage of<br />

the calmer seas that mark the passing of the<br />

monsoon season, and with a number of nasty<br />

incidents occurring elsewhere such as off<br />

the coast of West Africa, Videotel’s launch of<br />

a revised version of its Piracy & Armed Robbery<br />

training package seems quite timely.<br />

A great deal has been learned in recent<br />

months about the tactics employed by pirates<br />

operating in high-speed RIBs and armed<br />

with high-powered automatic weapons and<br />

even rocket-propelled grenades (RPGs). In<br />

the light of experience gained in repelling<br />

these attacks, not always successfully, Videotel<br />

says it has been able to put together a<br />

package that shows what preventative measures<br />

should be deployed.<br />

Videotel has invited experts to comment<br />

on many other controversial subjects now<br />

being widely discussed such as whether to<br />

arm crews or carry trained guards, often<br />

former military personnel. Those who participated<br />

in the making of the fi lm, which<br />

is available in both video (VHS) and DVD<br />

format or as an interactive CD-ROM, include<br />

leading maritime organisations, EU<br />

NAVFOR (Somalia), the US Navy and a<br />

number of major shipping companies.<br />

Among the owners are some with direct experience<br />

of actual or attempted hijackings.<br />

Examining the issues<br />

Piracy & Armed Robbery Edition 2 is centred<br />

around the key issues associated with<br />

piracy and the problems seafarers may encounter<br />

when confronting an attack, and<br />

the consequent issues if an attack is successful.<br />

The Somali pirates have brought<br />

with them new problems since many of<br />

their attacks involve the ship and crew being<br />

held for weeks or months while a ransom<br />

is agreed; previously the ‘hit-and-run’<br />

robbery, often accompanied by high levels<br />

of violence, was the greater risk.<br />

Videotel highlights the steps being taken<br />

by the maritime industry and ship owners<br />

alike, often with military assistance, to<br />

protect seafarers from these threats. Clear<br />

descriptions of the work undertaken by EU<br />

NAVFOR and the International Maritime<br />

Bureau (IMB) should reassure seafarers<br />

that substantial resources are being committed<br />

to keeping them safe when in the<br />

Mandatory bridge alarm system<br />

AMI MARINE | Following the IMO Committee’s<br />

decision adopting the mandatory<br />

fi tting of a Bridge Navigation Watch<br />

Alarm System (BNWAS) on all vessels of<br />

150gt (keel lay base) or over, the designers<br />

at AMI UK have developed their new<br />

BNWAS with manual interface and motion<br />

sensor versions. This new product,<br />

in accordance with the IMO specifi ca-<br />

Touch screen display of the bridge alarm<br />

system<br />

60 Ship & Offshore | <strong>2010</strong> | N o 2<br />

tion, has been fully tested and put into<br />

production, and is now undergoing type<br />

approval.<br />

The touch screen system consists of a<br />

main alert panel, a remote alert panel<br />

and a watch alert panel for second and<br />

third stage alerts. Other outputs from<br />

BNWAS include a third stage active<br />

watch alarm for the general ship alarm<br />

and a fourth stage to activate the Ship<br />

Security Alert Distress System (SSAS).<br />

Under the IMO specifi cation two options<br />

are offered, either push button or<br />

motion sensor activation.<br />

With the fi rst option, the system requires<br />

the offi cer on watch to push a button at<br />

regular intervals, which automatically<br />

triggers an alarm if they fail to do so. The<br />

second option using the BNWAS motion<br />

sensor, removes the need for the offi cer<br />

to manually press a button to stop the<br />

alarm; the sensor detects movement<br />

from the watch offi cer which, once detected<br />

will not allow the alarm to trigger.<br />

Should there be a power failure, BNWAS<br />

is fully operational running on battery<br />

power for six hours.<br />

dangerous waters of the Gulf of Aden and<br />

the Indian Ocean.<br />

The programme emphasises the need for<br />

ships’ crews to be well trained and well prepared<br />

before entering high risk areas and<br />

stresses the need to contact the relevant reporting<br />

centres immediately if any suspicious<br />

activity is observed. The programme also<br />

explains the wider efforts of international<br />

organisations and governments to eradicate<br />

piracy from the seas.<br />

The programme examines different attacks<br />

and suggests ways in which ships can minimise<br />

the dangers when they are in known<br />

high risk areas. An Anti-Attack Plan, which<br />

makes access to the ship very diffi cult, will<br />

often mean that the pirates withdraw and<br />

search for an easier target.<br />

Whether an attack is an opportunity seized<br />

by petty criminals wanting cash/valuables or<br />

an assault by highly organised armed gangs<br />

intent on hijacking the ship and/or its cargo,<br />

the result is often traumatic for the ship’s<br />

crew. Consequently the programme also addresses<br />

medical issues such as Post Traumatic<br />

Stress Disorder that can result from a pirate<br />

encounter.<br />

Anti-piracy water cannon<br />

Anti-pirate<br />

cannon<br />

SECURITY | Scanjet Marine AB, manufacturer<br />

of fixed and portable tank cleaning<br />

equipment, introduces an anti-pirate water<br />

cannon, based on existing tank cleaning<br />

technology. By strategically placing the water<br />

cannons around the vessel, boarding at sea is<br />

made very diffi cult, if not impossible, according<br />

to Scanjet. Doing so, the entire vessel can<br />

be protected, saving the crew, the vessel and<br />

the cargo. The system is designed to be powered<br />

by existing pumps, and can be remotely<br />

operated from any look out post around the<br />

vessel. The patented anti-pirate water cannon<br />

is powered by an integrated turbine,<br />

driven by the water flow. The system will remain<br />

running until the vessel is safe and the<br />

pumps are switched off.


Whale<br />

reporting<br />

COLLISION AVOIDANCE | A real-time<br />

Plotting of Cetaceans (REPCET) program<br />

is being deployed in the Pelagos Sanctuary<br />

for Marine Mammals, a conservation area<br />

in the northwestern Mediterranean Sea.<br />

An estimated 3,000–5,000 sperm and fi n<br />

whales live in this region, which has a very<br />

high density of shipping traffi c, including<br />

high-speed ferries, which pose a danger to<br />

whales on or near the surface of the ocean.<br />

Whale collisions can injure or kill the animal<br />

and also cause signifi cant damage to<br />

the ship and its passengers and crew.<br />

Chrisar Software Technologies chose Applied<br />

Satellite Engineering (ASE) to develop<br />

a satellite data solution for a whale<br />

reporting program that uses the global satellite<br />

network operated by Iridium Communications<br />

Inc.<br />

ASE is using the Iridium short-burst data<br />

(SBD) modem with specialized software<br />

customized for this application. Watchstanders<br />

on participating ships will use the<br />

system to record and transmit reports of<br />

whale sightings through the Iridium network<br />

to a central server, which will save<br />

it into a database and transmit warnings<br />

via Iridium to all subscribing ships whose<br />

tracks are likely to take them close to the<br />

animals.<br />

The pilot REPCET project is a collaborative<br />

effort managed by Chrisar and Souffl eurs<br />

d’Ecume, a non-governmental organization<br />

specializing in applied environmental<br />

engineering with a principal focus on<br />

marine mammal conservation. Trials are<br />

underway on a small number of ships,<br />

and large-scale dissemination is planned<br />

for this year.<br />

Passenger transport companies are targeted<br />

as a fi rst priority, since these vessels<br />

operate daily at signifi cant speeds, which<br />

statistically increases the risk of collision.<br />

Souffl eurs d’Ecume is, however, also in<br />

the process of expanding the program to<br />

encompass all types of vessels, such as<br />

merchant ships, private yachts, navy craft,<br />

fi shing boats and racing sailboats, some<br />

of which have already expressed interest<br />

in subscribing.<br />

Special care is said to be taken to screen the<br />

applications for participation through an<br />

ethical commission, to ensure the system<br />

is not used for harmful purposes, such as<br />

unauthorized whaling.<br />

The centralized system server-client architecture<br />

and database, along with Iridium’s<br />

global coverage, is said to facilitate rapid<br />

deployment of this unique service in other<br />

regions of the world as well.<br />

Enhanced target detection<br />

RADAR TECHNOLOGY | Kelvin Hughes has<br />

recently launched “Enhanced Target Detection”<br />

(ETD) as an enhancement to its MantaDigital<br />

range of wide-screen radars. This<br />

new facility is said to signifi cantly enhance<br />

the display of slow-moving or stationary<br />

targets without interfering with the normal<br />

radar appearance or operation. ETD treats<br />

stationary and moving returns differently,<br />

highlighting the moving ones by displaying<br />

them in a different colour.<br />

ETD combined with the dual PPI mode provided<br />

by MantaDigital enables the operator<br />

to continue using the radar in the normal<br />

way with the addition of a simultaneous<br />

advanced detection view available on the<br />

secondary PPI without cluttering the main<br />

display. Kelvin Hughes says they originally<br />

developed the mode for detecting ice but<br />

have found it is equally useful for detecting<br />

small targets, which might otherwise be seen<br />

only intermittently or not at all. Navigators<br />

are said to appreciate the clarity provided by<br />

removing unwanted clutter and by painting<br />

moving targets in a different colour. Controls<br />

are provided to enable the operator to<br />

change the weightings between fi xed and<br />

moving targets to achieve the best possible<br />

picture in varying conditions.<br />

The ETD mode is available as a software<br />

upgrade and is an option on the complete<br />

range of MantaDigital radar.<br />

Ship & Offshore | <strong>2010</strong> | N o 2 61


SHIP & PORT OPERATION | NAVIGATION & COMMUNICATION<br />

New adaptive autopilot shows<br />

advanced functions<br />

The new NautoPilot 5000<br />

autopilot series features a<br />

large graphical display<br />

RAYTHEON ANSCHÜTZ |<br />

With the new NautoPilot<br />

5000 adaptive autopilot<br />

series, Raytheon Anschütz<br />

launches the successor of the<br />

NP 2000 autopilot series.<br />

The NP 5000 is based on the<br />

same Anschütz steering algorithms,<br />

but is enhanced to include<br />

advanced functions for<br />

economic and precise navigation<br />

even under harsh environmental<br />

conditions.<br />

The large graphical display<br />

offers six different day and<br />

night modes within an intuitive<br />

to operate touch screen.<br />

It features an integrated head-<br />

ing and rudder plotter, which<br />

provides a graphical indication<br />

of heading changes and<br />

all used rudder angles. This<br />

indication instantaneously<br />

indicates the steering performance<br />

of the autopilot<br />

due to the effects of changes<br />

to parameter settings such as<br />

rudder, counter rudder and<br />

yawing. The operator benefi ts<br />

from simple adjustments of<br />

the autopilot’s settings to gain<br />

optimized steering performance,<br />

which results in minimal<br />

rudder action and thus<br />

reduced fuel consumption.<br />

Another contribution to economic<br />

navigation and reduction<br />

in fuel consumption is<br />

achieved by the Eco-Mode<br />

of the autopilot, which provides<br />

the automatic adaptation<br />

to the current sea-state<br />

and weather. Periodical yawing<br />

movements which can be<br />

caused by roll and pitch will<br />

normally result in rudder actions<br />

with high amplitudes.<br />

As frequent rudder actions<br />

will not compensate the heading<br />

deviation due to environmental<br />

conditions, the autopilot<br />

reduces its sensitivity to<br />

such movements. As a result,<br />

the autopilot continuously<br />

adapts to current environ-<br />

mental conditions without a<br />

manual change of autopilot<br />

parameters. Subsequently<br />

less rudder action is required,<br />

which leads to lower levels of<br />

speed reduction and thus less<br />

fuel consumption.<br />

The NP 5000 autopilot series<br />

features up to three possible<br />

modes of operation. The new<br />

“Course Control” operation<br />

offers benefi ts especially for<br />

offshore operating vessels.<br />

When using this mode, the autopilot<br />

compensates for drift<br />

automatically and keeps the<br />

vessel on the defi ned course<br />

over ground line. Compared<br />

with the common “Heading<br />

Control” mode, this leads to<br />

a more precise course keeping<br />

capability and increased<br />

safety when steering the<br />

vessel even under harsh or<br />

changing weather conditions.<br />

As an example, this function<br />

will add accuracy to the automatic<br />

steering of Offshore<br />

vessels, when approaching to<br />

a platform or oil buoy.<br />

Besides heading control, the<br />

new autopilot also maintains<br />

the proven track control<br />

mode, allowing a vessel to<br />

steer automatically along a<br />

pre-planned route from the<br />

start to the end point of the<br />

route. Track control is executed<br />

with Category C accuracy<br />

which requires environmental<br />

conditions such as wind<br />

and drift to be compensated<br />

during track course changes.<br />

The graphical display of all<br />

NP 5000 autopilots includes<br />

an indication of track deviation<br />

and an integrated rudder<br />

angle indicator as a backup<br />

indication for the rudder<br />

angle indication system. The<br />

top of the range autopilot<br />

NP 5500 includes a high accuracy<br />

controller which has<br />

been designed for ships sailing<br />

in challenging sea areas<br />

such as archipelagos. To further<br />

increase safety of life,<br />

ship and goods at sea, the<br />

NP 5000 autopilot series is<br />

available with an integrated<br />

acceleration monitor, which<br />

provides a warning if a predefi<br />

ned cross acceleration<br />

limit is exceeded. This helps<br />

to avoid damage or accident<br />

due to high acceleration<br />

stresses that might occur for<br />

example during a heading<br />

change at high speed.<br />

The new NP 5000 will be introduced<br />

at this year’s OTC<br />

in Houston and is available<br />

for installations in the third<br />

quarter of <strong>2010</strong>.<br />

Graphical indication of steering performance (le.) - the integrated heading and rudder plotter provides effective assistance for<br />

optimizing the autopilot adjustments for economic steering - and an indication track deviation advice (ri.)<br />

62 Ship & Offshore | <strong>2010</strong> | N o 2


New routing software released<br />

SEAWARE | The Seaware Routing<br />

software is designed to facilitate<br />

on board weather presentation<br />

and ship route planning,<br />

and is delivered as part of weather<br />

routing solutions from Seaware<br />

partners.<br />

Seaware Routing version 5 has<br />

been developed with special attention<br />

to optimization of short<br />

sea passages. During this work,<br />

the code for route optimization<br />

and performance predictions<br />

has been refi ned, amongst other<br />

things by including a ‘virtual<br />

rpm regulator’ emulating the<br />

real-world engine control system.<br />

Seaware says that the new<br />

upgrade can fi nd the optimum<br />

route that will save fuel and still<br />

take the vessel to its destination<br />

within minutes from the preferred<br />

arrival time. Especially in<br />

complex weather situations the<br />

cost savings potential is said to<br />

be remarkable. In some cases,<br />

more than 20% fuel could be<br />

saved by adopting the proposed<br />

route from the Seaware<br />

program instead of using the<br />

‘standard route’.<br />

Optimized routes<br />

Seaware Routing version 5 features<br />

cost-based route optimization,<br />

i.e. to minimize the total<br />

cost of a specifi c voyage. By including<br />

fuel cost, daily cost for<br />

ship and crew, and also costs<br />

related to not arriving to the<br />

destination in due time, the<br />

program can be used to fi nd the<br />

optimum route based on the<br />

user’s specifi c needs in different<br />

situations:<br />

� Lowest cost route arriving at<br />

a fi xed time<br />

� Route with lowest fuel cost<br />

and emissions<br />

� Fastest route<br />

� Lowest overall cost with an<br />

offset from the desired arrival<br />

time being allowed<br />

To optimize the route, Seaware<br />

uses a physics-based model for<br />

the performance calculations<br />

rather than the commonly used<br />

‘speed down matrix’ concept. The<br />

SIGNIFICANT SHIPS<br />

The Seaware Routing software displaying weather information and ship route planning<br />

concept relies on user observations<br />

of ship speed in different<br />

weather conditions, and the accuracy<br />

of the method itself will<br />

not be better than the accuracy<br />

of the user data with no established<br />

relation between speed,<br />

power and fuel consumption.<br />

This means that fuel consumption<br />

can only be treated approximately,<br />

based on running hours,<br />

leaving out the signifi cant effects<br />

of increased power requirement<br />

and hence fuel consumption in<br />

bad weather.<br />

The Seaware performance model<br />

is developed in-house by Seaware<br />

naval architects, and describes<br />

the ship’s speed-power relation<br />

both in calm seas but also when<br />

the ship is exposed to wind and<br />

waves. It takes ship specifi c data<br />

into consideration, including<br />

loading condition.Finally, support<br />

for MAPI has been introduced<br />

with the new upgrade, allowing<br />

Seaware Routing to communicate<br />

through the standard (default) email<br />

program installed on the local<br />

computer as an alternative.<br />

The Royal Institution of Naval Architects published the 20th edition of its annual<br />

Signifi cant Ships series in February <strong>2010</strong>. Produced in our usual technicallyorientated<br />

style, Signifi cant Ships of 2009 presents approximately 50 of the<br />

most innovative and important commercial designs delivered during the year<br />

by shipyards worldwide. Emphasis is placed on newbuildings over 100m in<br />

length, Each ship presentation comprises of a concise technical description,<br />

extensive tabular principal particulars including major equipment suppliers,<br />

detailed general arrangement plans and a colour ship photograph.<br />

Price: £46 (RINA member £40) including p+p<br />

available in printed or cd-rom format<br />

E-mail: publications@rina.org.uk www.rina.org.uk/sigships.html<br />

The Marketing Department, Royal Institution of Naval Architects,<br />

10 Upper Belgrave Street, London, SW1X 8BQ, UK.<br />

Tel:+44 (0)20 7235 4622 Fax +44 (0)20 7259 5912<br />

Ship & Offshore | <strong>2010</strong> | N o 2 63


keeping the course<br />

7 – 10 sept <strong>2010</strong><br />

hamburg<br />

www.smm-hamburg.com<br />

26 – 28 jan 2011<br />

istanbul<br />

www.smm-istanbul.com<br />

7 – 9 april 2011<br />

mumbai<br />

www.smm-india.com<br />

shipbuilding • machinery & marine technology<br />

international trade fair


SHIP & PORT OPERATION | NAVIGATION & COMMUNICATION<br />

Iridium PBX and SMS Tracker<br />

SATCOMS | Global Satellite<br />

announce the launch of two<br />

new Iridium products being the<br />

Iridium PBX (Private Branch Exchange)<br />

and the Iridium SMS<br />

Tracker.<br />

The MCG-101 PBX is a powerful<br />

Iridium communications<br />

system<br />

for offi ces, remote<br />

locations, military,<br />

aircraft,<br />

oil and gas,<br />

mining<br />

and marineapplications.<br />

The system<br />

has an intelligent<br />

solution<br />

Iridium SMS<br />

Field<br />

Tracker<br />

for Iridium satellite phones to<br />

operate as a telephone, Internet<br />

gateway, GPS device, send/<br />

receive SMS and attach to other<br />

devices through RS232 or CAN<br />

bus. The MCG-101 is daisy chainable<br />

so that it can connect with<br />

multiple simultaneous communications.<br />

Installing the unit<br />

only requires power, a SIM card<br />

and an external antenna. To connect<br />

to the internet is as simple<br />

as connecting your computer to<br />

the Ethernet Port.<br />

The MCG-101 utilizes 100%<br />

digital technology and is said to<br />

provide a clear, true to life audio,<br />

eliminating internal echo problems.<br />

The MCG-101 includes a<br />

standard analogue telephone<br />

RJ11 interface with a hardware<br />

echo canceller.<br />

The MCG-101 is portable,<br />

weighing 2 kgs/4lbs and measures<br />

5 cm/2 inches high by 20<br />

Handheld Inmarsat<br />

satellite phone<br />

ISAT PHONE PRO | Inmarsat’s<br />

fi rst global handheld satellite<br />

phone, called IsatPhone Pro,<br />

has recently undergone initial<br />

tests including a fi rst call. The<br />

telephone will be launched in<br />

June and offer satellite telephony<br />

- with Bluetooth for handsfree<br />

use - as well as voicemail,<br />

text and email messaging. Location<br />

data will also be available<br />

to the user to look up or<br />

send in a text message.<br />

IsatPhone Pro is claimed to<br />

have a robust handset that’s<br />

easy to use, a long battery life<br />

and to offer a reliable global<br />

network connection. Designed<br />

primarily for professional users<br />

in the marine, government,<br />

media, aid, oil and gas, mining<br />

and construction sectors,<br />

this is the fi rst handset to be<br />

purpose-built for the Inmarsat<br />

network.<br />

The handheld satphone will be<br />

available on a global basis over<br />

the three Inmarsat-4 satellites,<br />

which have an operational<br />

lifetime into the 2020s. The<br />

upgrade of Inmarsat’s ground<br />

network has been completed<br />

by Lockheed Martin, and further<br />

testing on the integration<br />

between the handset and the<br />

ground network continues as<br />

planned.<br />

The handset itself has been<br />

developed by Sasken Communications<br />

Technologies, which<br />

has led similar programmes for<br />

most of the world’s top mobile<br />

phone operators. Production of<br />

IsatPhone Pro is being undertaken<br />

by Elcoteq, the world’s<br />

third largest manufacturer of<br />

mobile phones, at its facility in<br />

Tallinn, Estonia.<br />

Distribution will be handled<br />

by 11 distribution partners,<br />

covering all geographic markets<br />

around the world. They include<br />

AST, China Telecom, Evosat,<br />

MCN, MVS, Network Innovations,<br />

NSSL, Satcom Global,<br />

SingTel, Stratos and Vizada.<br />

cm/8 inches wide by 20 cm/8<br />

inches deep.<br />

The Global Satellite SMS Tracker<br />

is an interactive text messenger<br />

with automatic GPS tracking<br />

and 2-way communications anywhere<br />

on earth. The SMS Tracker<br />

operates over the Iridium satellite<br />

network, making it the only<br />

handheld device with on-screen<br />

interactive text messaging and<br />

GPS tracking with truly global<br />

coverage.<br />

The Global Satellite SMS Tracker<br />

provides automatic position reporting,<br />

bi-directional text messaging,<br />

GPS utility functions<br />

and an intuitive 2-way Emergency<br />

Alert notifi cation system.<br />

It also incorporates an Iridium<br />

Short Burst Data (SBD) modem,<br />

making its reliable, 2-way,<br />

low-latency Iridium-based service<br />

available globally. Built-in<br />

power saving features allow us-<br />

ers to simply turn it on and let it<br />

run automatically for days, even<br />

weeks, depending on the user’s<br />

confi guration choices. The comprehensive<br />

2-way Emergency<br />

Alert notifi cation system uniquely<br />

communicates the nature and<br />

severity of an emergency.<br />

The secure, online Web-based<br />

client interface for the Global<br />

Satellite SMS Tracker includes<br />

tracking of multiple units with<br />

online maps, reading and sending<br />

text messages to individual<br />

Global Satellite SMS Tracker<br />

units and the ability to broadcast<br />

to multiple units. Forwarding of<br />

text messages by email and automated<br />

telephone contact anywhere<br />

in the world are standard<br />

features of the Web-based client<br />

interface. Units can be remotely<br />

controlled, including changing<br />

the time interval between position<br />

message transmissions.<br />

Access controller for<br />

communication<br />

MARLINK | A new cost-effective<br />

system, which enables<br />

the seamless management<br />

of a ship’s onboard satellite<br />

communications network,<br />

has been launched by Marlink.<br />

The compact and lightweight<br />

Access Controller can<br />

be installed on any vessel<br />

to make switching between<br />

VSAT, Iridium OpenPort or<br />

Inmarsat FleetBroadband systems<br />

quick and easy, helping<br />

users to effi ciently manage<br />

the costs of satellite communications<br />

at sea.<br />

Bandwidth, coverage and<br />

costs vary between satellite<br />

communications solutions,<br />

which has led many ship operators<br />

to install more than<br />

one system onboard. The new<br />

Access Controller’s dynamic<br />

fi rewall capability enables<br />

the vessel operator to set up<br />

profi les, which allocate bandwidth<br />

and access to services<br />

depending on location and<br />

user priority, enabling a more<br />

effi cient use of satellite communications<br />

services.<br />

The Access Controller’s user<br />

friendly interface displays<br />

which data services are being<br />

used, how much data has<br />

been sent and received, as<br />

well as how long the system<br />

has been online. Additionally,<br />

the ‘Remote User Control’<br />

and ‘Remote WAN to WAN’<br />

functions allow support technicians<br />

to access the system<br />

remotely if required. The system<br />

is available with four or<br />

eight ports to enable connection<br />

to the vessel’s network.<br />

The eight port model is available<br />

as a compact shelf, wall<br />

mounted unit or as a standard<br />

19 inch 1U rack.<br />

Marlink’s new Access Controller<br />

is manufactured by<br />

Livewire Connections, which<br />

has been a distributor of Marlink’s<br />

Wavecall(T) solution<br />

since 2005.<br />

Ship & Offshore | <strong>2010</strong> | N o 2 65


SHIP & PORT OPERATION | NAVIGATION & COMMUNICATION<br />

New compass<br />

features<br />

RAYTHON ANSCHÜTZ | The Standard<br />

22 gyro compass by Raytheon Anschütz<br />

has received some new features, such<br />

as independent transmitting magnetic<br />

compass and individual speed error<br />

correction functions. With increased<br />

failure safety and fl exibility, further value<br />

is added to the gyro compass.<br />

Standard 22 will now be equipped with<br />

a modifi ed distribution unit, which is<br />

enhanced by an independent transmitting<br />

magnetic compass (TMC) path.<br />

Thus, a failure in the distribution unit<br />

or even in the compass system will not<br />

affect the processing of the magnetic<br />

compass heading. This enhancement<br />

ensures that the steering repeater would<br />

be switched automatically to magnetic<br />

heading in a situation of lost gyro compass<br />

heading. With this function, various<br />

fl ag state authorities do not require<br />

an optical bypass for the magnetic compass<br />

on board of the vessel. Thanks to<br />

the new feature, no separate TMC unit<br />

is said to be required and the yard does<br />

not have to install an optical bypass for<br />

the magnetic compass.<br />

The new Standard 22 will also offer<br />

an individual speed error correction<br />

mode. In a double or triple gyro compass<br />

systems it will be possible to input<br />

speed and latitude information directly<br />

into the Standard 22. This means that<br />

speed and latitude from more than one<br />

speed log / GPS receiver are used for<br />

speed error correction at the same time.<br />

The benefi t is that in case of a speed or<br />

latitude error the speed error correction<br />

of only one Standard 22 is affected.<br />

Subsequent systems such as Dynamic<br />

Positioning Systems are able to detect a<br />

heading error caused by incorrect speed<br />

and position data. Therefore, the additional<br />

construction of speed and position<br />

data processing is a major contribution<br />

to increased failure safety and<br />

detection.<br />

Standard 22 is available in various<br />

confi gurations, ranging from a double<br />

or triple system with possible integration<br />

of further heading sensors to an<br />

effi cient solution especially for retrofi t<br />

purposes. All Standard 22 gyro compasses<br />

are equipped with the patented<br />

data transmission technology that<br />

completely replaces the use of slip rings<br />

and offers increased operational safety.<br />

Standard 22 gyro compass solutions are<br />

type approved for high speed crafts.<br />

66 Ship & Offshore | <strong>2010</strong> | N o 2<br />

U.S. approval for<br />

Mini-VSAT<br />

KVH | The Federal Communications Commission<br />

(FCC) has granted permanent<br />

“Earth Station onboard – Vessel” or ESV<br />

license authority for KVH’s mini-VSAT<br />

Broadband satellite communications service.<br />

This authority offi cially approves the<br />

spread spectrum mini-VSAT Broadband<br />

service and 24-inch diameter TracPhone®<br />

V7 antenna as meeting the FCC’s new regulations<br />

for broadband maritime services.<br />

Prior to receiving this permanent license,<br />

the KVH mini-VSAT Broadband service has<br />

operated in U.S. waters under an FCC Special<br />

Temporary Authority (STA) since September<br />

2007, while also supporting mariners<br />

worldwide.<br />

Together, KVH and ViaSat are currently using<br />

seven secure earth stations around the<br />

globe, along with seven of the world’s communications<br />

satellites, to offer voice service<br />

and Internet access as fast as 512 Kbps<br />

(upload) and 2 Mbps (download) at fi xed<br />

monthly rates to mariners, as well as network<br />

coverage for ViaSat’s Yonder aeronautical<br />

mobile broadband service.<br />

More than 500 mini-VSAT Broadband<br />

systems have been sold, representing almost<br />

10% of the installed maritime VSAT<br />

systems based on estimates in the “2008<br />

Maritime VSAT Markets Report” published<br />

by COMSYS.<br />

The mini-VSAT Broadband network takes a<br />

completely different approach to maritime<br />

satellite communications to maximize data<br />

and voice throughput while preventing interference<br />

to adjacent satellites. KVH’s network<br />

is based on ViaSat’s ArcLight Code<br />

Re-use Multiple Access (CRMA) spread<br />

The compact TracPhone V7<br />

DP simulator training<br />

NAVIGATION | The Polaris Dynamic Positioning<br />

simulator from Kongsberg Maritime<br />

is the fi rst to achieve DNV approval<br />

to the Class A standard. The simulator developer<br />

has also achieved DNV approval to<br />

Class A standards for its bridge operation<br />

simulator including class notifi cation of<br />

DP, ice navigation, high speed craft and tug<br />

simulation.The new DNV certifi cation for<br />

the Kongsberg Maritime Polaris Dynamic<br />

Positioning simulator and Polaris Ships<br />

Bridge simulator is according to new standards<br />

laid out in DNV Class A - Standard for<br />

Certifi cation of Maritime Simulators No.<br />

2.14 October 2007, which is based on the<br />

spectrum technology, which signifi cantly<br />

reduces contention issues, transmission delays,<br />

and shared transmission bandwidth<br />

compared to traditional Time Division<br />

Multiple Access (TDMA) technology that<br />

are relied upon by older maritime VSAT<br />

networks.<br />

Traditional TDMA-based VSAT networks<br />

require large antennas of 1 meter<br />

or more in diameter to narrow their<br />

beamwidths and avoid interference into<br />

neighboring satellites, and in doing so,<br />

also limit transmissions to one antenna<br />

at a time. The new network spreads the<br />

signal over a wider bandwidth, thereby<br />

reducing interference issues, supporting<br />

multiple simultaneous users, offering an<br />

antenna 75% lighter and 85% smaller by<br />

volume, and reducing costs as the same<br />

transponder is used for inbound and outbound<br />

signals.<br />

requirements of STCW Convention, Regulation<br />

I/12. The purpose of the DNV Class<br />

A approval is to ensure that the simulations<br />

provided by the simulators include an appropriate<br />

level of physical and behavioural<br />

realism in accordance with recognised<br />

training and assessment objectives. The Polaris<br />

Dynamic Positioning Simulator is said<br />

to play an important role in the recognised<br />

and certifi ed DP training programs used by<br />

training institutes and offshore companies<br />

around the world, whilst the Polaris Ship’s<br />

Bridge Simulator is used by many to train<br />

on navigation in extreme conditions such<br />

as the Artic waters.


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Coming up in the next issue …<br />

Subjects June issue:<br />

- Official CIMAC Conference Supplement<br />

- Navigation & communications<br />

- Corrosion protection, ship´s paint & surface<br />

coating technology<br />

- Deck equipment & cargo security<br />

- Ocean, offshore & Arctic engineering<br />

- Shipbuilding & technology: RoRo & ferries<br />

Bonus circulation:<br />

- Posidonia, Athens, Greece (June 7 th -11 th <strong>2010</strong>)<br />

- CIMAC World Congress, Bergen, Norway<br />

(June 14 th -17 th <strong>2010</strong>)<br />

-OMAE Ocean, Offshore and Arctic Engineering,<br />

Shanghai, China (June 6 th -11 th <strong>2010</strong>)<br />

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