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TEST- AND CHARGING SYSTEMS 12 V / 24 V - Industrieelektronik ...

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Safety is our duty.<br />

<strong>Industrieelektronik</strong> PÖLZ GmbH


<strong>Industrieelektronik</strong> PÖLZ GmbH<br />

<strong>Industrieelektronik</strong> PÖLZ<br />

COMPANY<br />

BREATHING PROTECTION MONITORING<br />

CHECKBOX 5+1<br />

LOADING TECHNOLOGY<br />

SPIDY ® BTL 2000<br />

SPIDY ® BTL 2000 SINGLE<br />

AIR- <strong>AND</strong> POWER SUPPLY <strong>SYSTEMS</strong><br />

SPIDY ® AIR ROLLER <strong>12</strong> V / <strong>24</strong> V<br />

SPIDY ® AIR ROLLER 230 V<br />

SPIDY ® ROLLER <strong>12</strong> V / <strong>24</strong> V<br />

CABLE REELER 230 V<br />

PLUG-IN & CONNECTOR<br />

SPIDY ® AIR LKSV 7 COMBINATION PLUG-IN AIR CONNECTOR<br />

SPIDY ® PLUG-IN CONNECTOR 6 POLE<br />

ENERGY CONSUMPTION MANAGEMENT<br />

BLC BATTERY LEVEL CONTROL<br />

BLR 400 AKKU-FIT<br />

AKKU GUARD<br />

EXTINGUISHING EQUIPMENT<br />

WATER RUCKSACK (BUCKET PUMP)<br />

CONTENTS


The Company<br />

focused on safety and ready for action.<br />

For 20 years we have been working to improve safety for the<br />

emergency services of the fire brigade, rescue services and police<br />

during their work on the ground every day.<br />

Our renowned close relationship with our customers and close<br />

technical cooperation with the fire services have led to the development<br />

of a number of very useful and user-specific products.<br />

Our development team works with and for fire services and places<br />

great importance on the products being SIMPLE and SAFE. This<br />

helps provide essential protection and considerably facilitates the<br />

work of emergency services.<br />

Ready for action in a matter of seconds.<br />

For the emergency services, every single second is too valuable<br />

to be wasted with complicated operating instructions, illogical input<br />

masks or equipment that doesn’t work. In emergencies, vehicles,<br />

auxiliary devices and tools must be in top condition and<br />

ready for immediate operation. We help the emergency services<br />

to save time - valuable time that could immediately benefit victims,<br />

damage to property etc.<br />

The equipment made by <strong>Industrieelektronik</strong> PÖLZ GmbH has<br />

been subjected to extensive practical tests, is continually adapted<br />

and improved. PÖLZ devices are intelligent products with selfexplanatory<br />

instructions and ready for use in a matter of seconds.<br />

PÖLZ equipment facilitates the work of the emergency services,<br />

thereby enhancing the safety of every emergency team.<br />

Innovations<br />

developing together.<br />

With the help of the dynamic innovative strength, <strong>Industrieelektronik</strong><br />

PÖLZ GmbH has built up a leading, international position in<br />

the area of personal breathing protection monitoring, high-quality<br />

battery-monitoring- and charging systems for emergency vehicles<br />

as well as intelligent energy consumption management systems.<br />

- intelligent charging-regenerating systems for all NiCd/NiMH-<br />

batteries incl. universal adapter<br />

- central parking space monitoring<br />

- automatic combination roller for air and energy in<br />

twin-slider design<br />

- a combination plug-in air connector which simultaneously<br />

supplies battery voltage for safely starting the vehicle and<br />

maintains the compressed air pressure to enable it to be<br />

driven away immediately<br />

- a battery monitor (<strong>12</strong> volt / <strong>24</strong> volt) with an alarm and a<br />

switch-off function<br />

- operator-friendly breathing protection monitoring with log<br />

What we do<br />

serves our customers.<br />

Our customers include fire service training centres, professional,<br />

corporate and voluntary fire brigades, security services, ambulance<br />

services, hospitals, police forces, technical relief agencies,<br />

the military and airports.<br />

Our products are used successfully not only in the above mentioned<br />

institutions in Austria, but also in Germany, Luxembourg,<br />

Slovakia, Slovenia, Italy, Chile, England, Croatia and Denmark<br />

and those who use our products tell us they just could not do<br />

without them.<br />

To serve the European market more efficiently, trading partners<br />

have been found in Germany, Denmark, the UK, France, Italy,<br />

Luxembourg, Slovakia and Slovenia whose names are also a guarantee<br />

of high standard products and quality.<br />

<strong>Industrieelektronik</strong> PÖLZ GmbH<br />

as part of the comprehensive service.<br />

In the event of an emergency, every emergency team needs to<br />

know exactly what to do and operational sequences must run automatically.<br />

PÖLZ equipment has a long service life and can be<br />

used for years but the people working with the equipment may<br />

change. <strong>Industrieelektronik</strong> PÖLZ is keen that works sequences<br />

run smoothly and offers ongoing individual training programmes<br />

with the equipment. These may be held at an exercise area, at<br />

the emergency organisation’s location or at the PÖLZ training<br />

centre in in Ried im Traunkreis, Upper Austria.<br />

<strong>Industrieelektronik</strong> PÖLZ offers you more in terms of service. Ongoing<br />

support to customers and product users is a major issue<br />

for us and is taken very seriously by the staff at <strong>Industrieelektronik</strong><br />

PÖLZ GmbH. They are there to answer any queries you<br />

may have, provide you with programme updates, assistance in<br />

maintenance, fault reports etc.<br />

Please contact us if you need help operating the equipment, if<br />

you have questions on maintenance or repair, if you want to make<br />

an appointment or training! We look forward to hearing from you.<br />

<strong>Industrieelektronik</strong> PÖLZ GmbH<br />

Großendorf <strong>12</strong>2 - 4551 Ried im Traunkreis<br />

Tel +43 7588 70<strong>12</strong>2 - Fax +43 7588 70<strong>12</strong>5<br />

E-Mail office@poelz.at - www.poelz.at<br />

D-83395 Freilassing<br />

Tel +49 8654 478670 | Fax +49 8654 478673<br />

E-Mail office@poelz.at<br />

4 5<br />

Training


6<br />

More than 100,000 people<br />

are already working with PÖLZ breathing protection monitoring<br />

BREATHING PROTECTION-MONITORING<br />

Optionale Komponenten<br />

- Software PRO Version<br />

- Aufhängebügel<br />

- Verschiedene Sprachausgaben<br />

CHECKBOX<br />

Log print-out<br />

Key-Features<br />

- variable Einsatzzeiten selbst einstellbar (1 Minute bis 4 Stunden)<br />

- variable Alarmgrenzen (z. B. 1/3, 2/3, 3/3)<br />

- Bereitschaft<br />

- Überzeit<br />

- Alarmton


8<br />

i<br />

CHECKBOX<br />

Description<br />

Personal monitoring (man-related).<br />

Ready to use in 1 second.<br />

The first teams are read in instantly.<br />

The CHECKBOX 5+1 provides safe monitoring of wearers of breathing protection<br />

through an electronic recording system and is designed to reduce the level<br />

of risk associated with the use of breathing protection in fires, tunnels, radiation<br />

protection, hazardous material and diving operations. The CHECKBOX 5 + 1<br />

was developed in close cooperation with emergency service providers under<br />

simulated operating conditions.<br />

Equipment features<br />

- real-time clock<br />

- personal name key<br />

- operation monitoring of up to 6 teams (min. 2 to max. 3 persons per team)<br />

- easy to operate with self-explanatory menu navigation<br />

- operating errors displayed<br />

- robust, anti-spray housing (weight under 1 kg)<br />

- automatic battery capacity recognition (optical and acoustic display),<br />

automatic switch-over to 2nd battery pack.<br />

- automatic switch-off, when all persons are back from breathing protection<br />

operation<br />

- PC interface<br />

- deployment documentation & log<br />

Technical data<br />

Supply voltage: 6 VDC<br />

......................................................................................................<br />

Max. power input: 170 mA<br />

......................................................................................................<br />

Power input with<br />

LCD-display switched off: 50 mA<br />

......................................................................................................<br />

Operating time: 8 h<br />

......................................................................................................<br />

Max. time allowed for batterychange-over<br />

(no data loss): 15 min<br />

.....................................................................................................<br />

Alarm signal volume: 90 dB (at 1m)<br />

......................................................................................................<br />

Ambient temperature: -20 °C to +70 °C<br />

......................................................................................................<br />

Consumables: 4 x AA with 1500 mAh &<br />

4 x AA with 1500 mAh for<br />

back-up power supply<br />

......................................................................................................<br />

Dimensions (LxWxH): 220x160x55 mm<br />

......................................................................................................<br />

Weight: ~ 1 kg<br />

......................................................................................................<br />

Personal key<br />

This key is unique and works on any CHECKBOX<br />

5+1.<br />

Pressing the key onto the ”Check“ button, logs<br />

the individual in or out.<br />

BREATHING PROTECTION-MONITORING<br />

Log<br />

This standard component can be used<br />

to store, print and evaluate the operation<br />

logs. The programme is available in<br />

different variants and can be adjusted to<br />

meet individual requirements.<br />

Key features<br />

- variable operation times self-adjustable<br />

(1 minute to 4 hours)<br />

- variable alarm levels (e. g. 1/3, 2/3, 3/3)<br />

- readiness<br />

- over-time<br />

- alarm tone


10<br />

Over 10,000 emergency vehicles<br />

are equipped with PÖLZ systems<br />

READY FOR OPERATION AT ALL TIMES –<br />

Complete solutions for your vehicle fleet :<br />

emergency organisations – public utility companies<br />

AUTOMATIC BATTERY-<br />

<strong>TEST</strong>- <strong>AND</strong> <strong>CHARGING</strong> <strong>SYSTEMS</strong> <strong>12</strong> V / <strong>24</strong> V<br />

BTL 2000 / BTL 2000 SINGLE<br />

AIR- / POWER SUPPLY<br />

PLUG-IN & CONNECTOR<br />

COMPLETE SOLUTIONS<br />

- fully automatic, battery, test and<br />

charging systems with <strong>12</strong> V / <strong>24</strong> V<br />

recognition<br />

- combined air-/power roll-up systems<br />

- air-/power plug-in connections<br />

- low voltage shut-off/ low voltage alarm<br />

signal<br />

- battery compensation box<br />

11


<strong>12</strong><br />

i<br />

BTL 2000<br />

Intelligent and self-explanatory. For permanent charging and monitoring for 2 - 4 emergency vehicles.<br />

Our customers’ experience shows: battery lifetimes 8 - 10 years and more<br />

Description<br />

The battery-, test- and charging system BTL 2000 is a fully automatic, computercontrolled<br />

charging system with automatic <strong>12</strong> V / <strong>24</strong> V switching. It works with a<br />

four-wire system:<br />

- two lines for <strong>CHARGING</strong><br />

- two lines for MEASURING<br />

Cable length: 4 x 1.5 mm² to 30 m / 4 x 2.5 mm² to 50 m<br />

This makes the maintenance-free, trouble-free system suitable for MONITORING<br />

and <strong>CHARGING</strong> <strong>12</strong>V and <strong>24</strong>V batteries. The charging procedure starts softly<br />

and gently. The charger detects whether a <strong>12</strong> V or <strong>24</strong> V battery is connected and<br />

begins to charge automatically after measuring.<br />

There is constant communication between the BTL 2000 and the battery<br />

because of the four-wire network and the gently pulsed charging. The battery is<br />

measured every 50 ms and the device recognises the full level and automatically<br />

switches to the required charge current.<br />

When the display shows a “pause”, the battery is fully charged. There is no<br />

charge current flowing in this state. The battery is monitored every 50 ms and<br />

based on the discharged state of the battery (secondary user) the missing<br />

capacity is charged.<br />

The perpetual communication between BTL 2000 and the battery produces a<br />

considerably longer lifespan for the battery (8 - 10 years). The integrated mains<br />

supply is fitted with a European plug so that the device can be operated in any<br />

230 Volt / 50 Hz socket.<br />

Equipment features<br />

The BTL 2000 can simultaneously charge and monitor 2 to 4 emergency vehicles (BTL 2000/2, 2000/3, 2000/4)<br />

It checks the on-board voltage at the battery every 50 ms<br />

- whether it is fully or partially charged<br />

- whether one of the batteries connected is faulty<br />

- whether the plug connections (contacts) and battery water level is OK<br />

- whether a <strong>12</strong> V / <strong>24</strong> V vehicle is connected (automatic switch-over)<br />

Based on the outcome of the check by the integrated computer<br />

- more or less charge is pulsed<br />

- switched off<br />

- alarm given - potential-free alarm output (the alarm can be forwarded to the central office BUS)<br />

Permanent operation<br />

- with permanent operation no overcharging<br />

Display<br />

The on-board voltage <strong>12</strong> V / <strong>24</strong> V, charge current, error corrective action (light writing) and the filling level of the battery can be read on the display.<br />

Parking space monitoring possible.<br />

On each insertion there is a potential-free alarm output available and it can be programmed to suit requirements (alarm output, pager, lamp, etc.).<br />

Technical addition < 2-Volt button<br />

Batteries under 2 Volts can be pre-charged with the bridging button. There is an automatic switch-over to the normal charging procedure.<br />

Functions<br />

- like BTL 2000<br />

BTL 2000<br />

Central parking space monitoring<br />

SPIDY ® BTL 2000 Single can be fitted in both vehicle and the station.<br />

Technical data<br />

Power supply: 230 VAC +10 % / -15 %<br />

............................................................................................................<br />

Mains frequency: 50 Hz<br />

............................................................................................................<br />

Power consumption: 20 Watt / max. 1600 Watt<br />

............................................................................................................<br />

Nominal output voltage: 30 V / max. <strong>12</strong> A<br />

............................................................................................................<br />

Mains fuse: 10 Atr.<br />

...........................................................................................................<br />

Minimum battery capacity 32 Ah<br />

............................................................................................................<br />

Ambient temperature: -20 °C to +50 °C<br />

............................................................................................................<br />

Dimensions (LxWxH): 460x170x400 mm<br />

............................................................................................................<br />

Weight: ~ <strong>12</strong> kg<br />

............................................................................................................<br />

BTL 2000 Single<br />

Description<br />

An acoustic alarm is pre-fitted in the BTL Single. However, as with<br />

BTL 2000/2/3/4 there is the option of diverting this alarm from the<br />

station to gate guard, pager, etc. (potential-free).<br />

Parking space monitoring also possible.<br />

Technical data<br />

Power supply: 230 VAC +10 % / -15 %<br />

............................................................................................................<br />

Mains frequency: 50 Hz<br />

............................................................................................................<br />

Power consumption: 10 Watt / max. 400 Watt<br />

............................................................................................................<br />

Nominal output voltage: 30 V / max. <strong>12</strong> A<br />

............................................................................................................<br />

Mains fuse: 2,5 Atr.<br />

............................................................................................................<br />

Minimum battery capacity: 32 Ah<br />

............................................................................................................<br />

Ambient temperature: -20 °C to +50 °C<br />

............................................................................................................<br />

Dimensions (LxWxH): 270x90x115 mm<br />

............................................................................................................<br />

Weight: ~ 2,3 kg<br />

............................................................................................................<br />

i<br />

13


14<br />

i<br />

i<br />

Air Roller <strong>12</strong> V / <strong>24</strong> V<br />

for voltage and air<br />

Description<br />

Tried and tested automatic combination roller: power and air pressure<br />

in one cable<br />

Safety and order at the fire station<br />

The SPIDY ® Air Roller ensures that fire brigade vehicles are supplied with air<br />

and electricity when they need it or can be used to provide electrical energy to<br />

mobile power consumers.<br />

The cable is only ever extended when it is needed and only to the required<br />

length. The rest stays safely stored away and is protected from dirt and damage.<br />

The air/electricity connection is always available, but never in the way. The<br />

length of the cable is continually adapted to varying work situations. No more<br />

tangled cables or risks of tripping.<br />

If the cable connection is no longer needed, a short pull on the stopper is enough<br />

to neatly roll up the extended cable.<br />

Equipment features<br />

The SPIDY ® Air Roller is designed for industrial use and for manual operation. The standard cable used is a PÖLZ special cable (air and power<br />

4x1.5mm²).<br />

- Designed for either ceiling or wall mounting.<br />

- Easy to operate with locking mechanism and universally adjustable stopping device.<br />

- The SPIDY ® Air Roller <strong>12</strong> V / <strong>24</strong> V and the <strong>12</strong> V / <strong>24</strong> V air combination plug-in connectors are compatible with the SPIDY ® Roller <strong>12</strong> V / <strong>24</strong> V<br />

and the combination <strong>12</strong> V / <strong>24</strong> V plug-in air connectors.<br />

Cable stopper<br />

The cable stopper can be used to individually set the length of the protruding cable. The highly-effective lamella clamp is gentle on the cable<br />

and can be adapted to different cable diameters from 6-<strong>12</strong> mm. The stopper also serves to prevent the cable from rapidly winding in if it is<br />

accidentally released.<br />

Description<br />

Tried and tested, automatic roller for <strong>12</strong> V and <strong>24</strong> V voltage.<br />

Technical data<br />

Installation height: max. 6 m<br />

...............................................................................<br />

Ambient temperature: +5 °C to +35 °C<br />

...............................................................................<br />

Weight: ~ 4 kg<br />

...............................................................................<br />

- Designed for either ceiling or wall mounting.<br />

- Easy to operate with locking mechanism and universally adjustable stopping device.<br />

- The SPIDY ® Roller <strong>12</strong> V / <strong>24</strong> V and the plug-in connectors <strong>12</strong> V / <strong>24</strong> V are compatible with the SPIDY ® Air Roller <strong>12</strong> V / <strong>24</strong> V and the air<br />

combination plug-in connectors <strong>12</strong> V / <strong>24</strong> V.<br />

Also available in the 230 V Version.<br />

Roller Automatic <strong>12</strong> V / <strong>24</strong> V<br />

Air Roller 230 V<br />

for voltage and air without plug-in connector<br />

Tried and tested, automatic air roller for 230 V voltage.<br />

- Designed for either ceiling or wall mounting.<br />

- Easy to operate with locking mechanism and universally adjustable stopping<br />

device.<br />

Air LKSV 7 air combination plug-in connector<br />

This plug-in connector simultaneously supplies battery voltage for safely starting<br />

the vehicle and maintains the compressed air pressure to enable the vehicle to<br />

be driven away immediately.<br />

Benefits<br />

- Combined air- and power feed<br />

- Can be used with SPIDY ® Air Roller<br />

The plug-in connectors each have 6 contacts and 1 air line. The maximum<br />

pressure is 10 bar, the maximum voltage <strong>24</strong> V.<br />

plug-in connector 6 pole<br />

With this stable, compatible plug-in connector, the battery can be charged and<br />

monitored in the vehicle.<br />

Benefits<br />

- Power feed <strong>12</strong> V / <strong>24</strong> V<br />

- Can be used with SPIDY ® roller<br />

- compatible with SPIDY ® Air capsule<br />

Description<br />

Description<br />

Description<br />

i<br />

i<br />

i<br />

15


16<br />

i<br />

ENERGY CONSUMPTION - MANAGEMENT<br />

BLC - Battery Level Control<br />

Description<br />

battery charging compensation box<br />

internal power consumption under 1 mA<br />

The BLC Box provides for an accurate charge compensation of two <strong>12</strong> V (<strong>24</strong> V)<br />

motor vehicle batteries. One of the <strong>12</strong> V batteries is normally faulty before the<br />

other one in the case of <strong>24</strong> V vehicles, a well-known and undesirable problem<br />

in emergency vehicles. Uneven load (e.g. <strong>12</strong> V auxiliary consumers, radio, radio<br />

communications, etc.) or different internal resistance of the batteries (e.g. temperature<br />

difference, one battery is closer to the exhaust) are some of the causes of<br />

faults.<br />

Equipment features<br />

The service life of the batteries is substantially extended by the constant compensation procedure of the BLC box.<br />

- Additional converters (<strong>24</strong> V to <strong>12</strong> V e.g. radio equipment ...) do not have to be incorporated.<br />

- The box can compensate loads differing by up to 3 ampere.<br />

- Fast and simple installation (right in the battery box).<br />

- Protection class IP56 (dust protection, overflow protection).<br />

- Compact design.<br />

Technical data BLC<br />

Model/type designation: Battery Level Control (BCC V3.03)<br />

..........................................................................................................................<br />

Rated voltage/Type of current: 2 x <strong>12</strong> V<br />

..........................................................................................................................<br />

Max. charging rate:: 3 A<br />

..........................................................................................................................<br />

Efficiency: 85 %<br />

..........................................................................................................................<br />

No-load current: 0,9 mA<br />

..........................................................................................................................<br />

Operating current: 0-3 A<br />

..........................................................................................................................<br />

Working voltage range: Host battery from 8.0 V to 16,0 V<br />

Second battery from 7.0 V to 16,0 V<br />

..........................................................................................................................<br />

Protection class IP56<br />

..........................................................................................................................<br />

Voltage reversal protection: yes<br />

..........................................................................................................................<br />

Short-circuit protection: yes<br />

..........................................................................................................................<br />

Load separation: via relays<br />

..........................................................................................................................<br />

EMV standards: RL 95/54/EWG<br />

..........................................................................................................................<br />

Ambient temperature: -40 °C to +85 °C<br />

..........................................................................................................................<br />

Dimensions (LxWxH): 115x60x35 mm<br />

..........................................................................................................................<br />

i.e.<br />

Example<br />

BAT 1 has a 2.3 V higher voltage level than BAT 2 –<br />

host battery. BAT 2 is therefore the second battery.<br />

(see figure above)<br />

The charge compensation starts automatically at<br />

different voltage levels.<br />

The compensation procedure is terminated and<br />

the device now only operates with 0,9mA no-load<br />

current if the level of the two batteries is alike.<br />

Akku-Fit BLR 400<br />

The intelligent NiCd / NiMH charging- and regenerating system for your torch and radio devices etc.<br />

Optional components<br />

Battery holder: can be used universally for<br />

batteries of any design<br />

Optionale Komponenten<br />

The contact pins can either be adjusted horizontally<br />

or vertically to every angle. The universally useable<br />

battery holder is therefore suitable for all current<br />

NiCd/NiMH batteries.<br />

Whether it’s a radio unit, torch, mobile or<br />

cordless telephone, camcorder, cordless<br />

screwdriver or drill – the BLR 400 will<br />

bring your weak batteries back to top<br />

performance.<br />

+ +<br />

Wave goodbye to the memory effect<br />

The BLR 400 is an automatic, supervision-free, problem-free system for<br />

charging and discharging, and for maintaining all current NiCd/NiMH batteries,<br />

and for regenerating weak batteries (memory effect).<br />

Operating modes<br />

- Regenerating: Charge and discharge process will be repeated until no higher<br />

rise in capacity is possible.<br />

- Charging with capacity measure: 1x high-charge and discharge, with the<br />

discharging capacity being shown on the display.<br />

- Charge: 1x high charge<br />

Designed for safety:<br />

- Reverse battery protection<br />

- Short circuit protection<br />

- Stopping the charging on loss of contact to the battery<br />

- Trickle charge after charging<br />

- Temperature sensor for battery<br />

- Overloading protection<br />

- automatic cell detection<br />

- automatic charge power setting<br />

- automatic discharge power setting<br />

Battery types:<br />

- NiCd<br />

- NiMH<br />

- Customer type: specially pre-defined values at customer’s request<br />

(factory adjustment)<br />

Power supply: 230 V / 50 Hz<br />

......................................................................................................<br />

Power consumption: 40 W<br />

......................................................................................................<br />

Fuse: 2,5 Atr.<br />

......................................................................................................<br />

Charge current: 0,1 - 2A<br />

Equipment features<br />

Technical data BLR 400<br />

......................................................................................................<br />

Discharge current: 0,1 - 4A<br />

.....................................................................................................<br />

Cells: 1 - 10<br />

......................................................................................................<br />

Dimensions (LxWxH): 210x80x<strong>24</strong>5 mm<br />

......................................................................................................<br />

Description<br />

Key-Features<br />

i<br />

17


18<br />

i<br />

Akku Guard<br />

Terminal switch-off or alarm signal<br />

Description<br />

Processor-controlled battery monitoring with alarm signal or switchoff<br />

function for auxiliary consumers.<br />

Internal power consumption


<strong>Industrieelektronik</strong> PÖLZ GmbH | Großendorf <strong>12</strong>2 | A-4551 Ried im Traunkreis | Tel +43 7588 70<strong>12</strong>2 | Fax +43 7588 70<strong>12</strong>5 | E-Mail office@poelz.at<br />

D-83395 Freilassing | Tel +49 8654 478670 | Fax +49 8654 478673 | E-Mail office@poelz.at<br />

www.poelz.at<br />

<strong>Industrieelektronik</strong> PÖLZ GmbH<br />

www.aufwind.co.at

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