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A new standard<br />
WHAT HAS CHANGED?<br />
For centuries now, cast iron has been used for the pipelines laid for drinking<br />
water supply. Today it takes the form of ductile cast iron which, thanks to its<br />
ductility, up-to-date connecting techniques and ongoing developments in<br />
the internal and external coatings used, will give an assured working life of<br />
up to 140 years.<br />
The requirements to be met by the material and coatings are laid down in<br />
European standard <strong>EN</strong> <strong>545</strong>.<br />
A revised version of this standard appeared in December <strong>2010</strong> and the<br />
most important changes it contains relate to the changeover from wall thickness<br />
classes “K” to pressure classes, and to the reduction in the minimum<br />
wall thickness required for class 40, a class which was already included in<br />
<strong>EN</strong> <strong>545</strong>:2006.<br />
DN<br />
External diameter [mm] Minimum wall thickness [mm]<br />
Nominal<br />
Limit<br />
deviations<br />
A cast iron pipe from the past<br />
Class 20 Class 25 Class 30 Class 40 Class 50 Class 64 Class 100<br />
80 98 +1/-2.7 3.0 3.5 4.0 4.7<br />
100 118 +1/-2.8 3.0 3.5 4.0 4.7<br />
125 144 +1/-2.8 3.0 3.5 4.0 5.0<br />
150 170 +1/-2.9 3.0 3.5 4.0 5.9<br />
200 222 +1/-3.0 3.1 3.9 5.0 7.7<br />
250 274 +1/-3.1 3.9 4.8 6.1 9.5<br />
300 326 +1/-3.3 4.6 5.7 7.3 11.2<br />
350 378 +1/-3.4 4.7 5.3 6.6 8.5 13.0<br />
400 429 +1/-3.5 4.8 6.0 7.5 9.6 14.8<br />
500 532 +1/-3.8 5.6 7.5 9.3 11.9 18.3<br />
600 635 +1/-4.0 6.7 8.9 11.1 14.2 21.9<br />
700 738 +1/-4.3 6.8 7.8 10.4 13.0 16.5<br />
800 842 +1/-4.5 7.5 8.9 11.9 14.8 18.8<br />
900 945 +1/-4.8 8.4 10.0 13.3 16.6<br />
1000 1048 +1/-5.0 9.3 11.1 14.8 18.4<br />
Notes: The figures printed in bold indicate the standard range of pipes supplied. The boxes in the table which are shaded in dark grey represent products to which <strong>EN</strong> <strong>545</strong> does not apply. The minimum wall<br />
thickness for pressure pipes of lower DN sizes is determined by a combination of production-related restrictions, producibility and requirements relating to laying or handling. The minimum wall thicknesses<br />
quoted are for joints not subject to longitudinal forces. Pipes of pressure classes between 50 and 100 can be calculated and supplied to special order.<br />
Values in boxes shaded in blue correspond to class K9 of <strong>EN</strong> <strong>545</strong>:2006<br />
Ductile iron A demonstration of load-bearing capacity