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CORNERSTONE - The Associated General Contractors of New York ...

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16<br />

Build NY Award Winner: Lancaster Development, Inc.<br />

Replacement <strong>of</strong> Rt.7/Rt.2 Over I-87<br />

<strong>The</strong> <strong>New</strong> <strong>York</strong> State Department<br />

<strong>of</strong> Transportation (NYSDOT)<br />

Contract D260830 called for<br />

the Replacement <strong>of</strong> the NYS Route 7 /<br />

Route 2 over Interstate 87. <strong>The</strong> project<br />

is in the Town <strong>of</strong> Colonie with a satellite<br />

site in Rotterdam for a Wetland<br />

Mitigation area.<br />

<strong>The</strong> intent <strong>of</strong> the design was to bring<br />

the structure up to current standards<br />

and to relieve traffic congestion in that<br />

area without taking any additional right<br />

<strong>of</strong> way.<br />

<strong>The</strong> NYSDOT decided to accomplish<br />

these requirements utilizing a Single<br />

Point Urban Interchange (SPUI). <strong>The</strong><br />

SPUI has efficiencies that allow it to<br />

eliminate the traffic lights that would be<br />

at each end <strong>of</strong> a typical diamond interchange,<br />

and replace it with a single set<br />

<strong>of</strong> signals. It is these efficiencies that<br />

allow the interchange to handle larger<br />

volumes <strong>of</strong> traffic flow. <strong>The</strong> choice <strong>of</strong><br />

the SPUI required the DOT to design<br />

and construct a one <strong>of</strong> a kind bridge.<br />

This is the first structurally supported<br />

SPUI in <strong>New</strong> <strong>York</strong> State.<br />

<strong>The</strong> project required constant communication<br />

with Lancaster Development,<br />

Inc. (LDI), NYSDOT Design and the<br />

Subcontractor in order to make this a<br />

successful project. Communication<br />

was also needed to the traveling public<br />

via press releases due to this being on<br />

a major commuting route and near several<br />

retail shopping centers.<br />

<strong>The</strong> intent <strong>of</strong> the design <strong>of</strong> the bridge<br />

replacement <strong>of</strong> the Interstate 87 Exit 6<br />

Bridge depended heavily on the reduction<br />

<strong>of</strong> impact on the traveling public.<br />

<strong>The</strong> project needed to be controlled by<br />

136 construction phases and sub-phases.<br />

LDI created an in- depth Critical<br />

Path Method (CPM) schedule to manage<br />

all <strong>of</strong> these constraints. LDI worked<br />

closely with the owner to monitor the<br />

CPM and the status <strong>of</strong> all 136 phases.<br />

Several <strong>of</strong> these phases required that<br />

1-87 ramps be closed over a weekend<br />

while the relocation <strong>of</strong> the traffic<br />

took place. <strong>The</strong>se closures were 24<br />

hours a day and needed to be scheduled<br />

and planned down to the hour.<br />

<strong>The</strong> CPM was an integral tool<br />

in the building and monitoring<br />

<strong>of</strong> the schedule. LDI utilized<br />

three dimensional modeling in<br />

the construction <strong>of</strong> the project.<br />

This allowed the project team<br />

to address any design issues<br />

with the owner before construction<br />

began. <strong>The</strong> 3D model<br />

also gave the management<br />

team the ability to plan ahead<br />

and optimize the construction<br />

areas for each phase before<br />

traffic was moved.<br />

Team Members<br />

Constant communication with vendors,<br />

subcontractors and the NYSDOT Structures<br />

<strong>of</strong>fice was imperative to make<br />

this project a success. <strong>The</strong> multiple<br />

phases <strong>of</strong> the project required that material<br />

and subcontractors needed to be<br />

on the project at the right time because<br />

<strong>of</strong> the lack <strong>of</strong> room and the critical time<br />

requirements. Without the coordination<br />

efforts <strong>of</strong> all involved, this project<br />

would have been a very difficult project<br />

to complete in the time constraints<br />

given in the contract documents.<br />

<strong>General</strong> Contractor: Lancaster Development, Inc.<br />

Owner: <strong>New</strong> <strong>York</strong> State Department <strong>of</strong> Transportation<br />

Project Engineers: <strong>New</strong> <strong>York</strong> State Department <strong>of</strong> Transportation<br />

Contributing Team Members: Jeff Kenyon – Project Superintendent

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