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<strong>EN</strong> <strong>1090</strong>-1, -2<br />

General delivery conditions and technical requirements for the<br />

execution of steel structures<br />

Versuchsanstalt für Stahl, Holz & Steine - Abt. Stahl- und Leichtmetallbau – Dr.-Ing. Michael Volz<br />

KIT – Universität des Landes Baden-Württemberg und<br />

nationales Großforschungszentrum in der Helmholtz-Gemeinschaft<br />

www.kit.edu


<strong>EN</strong> <strong>1090</strong><br />

Execution of steel structures and aluminium structures<br />

- Part 1: Requirements for conformity assessment for structural components (CE)<br />

replaces „Übereinstimmungsnachweis“ Ü<br />

- Part 2: Technical requirements for the execution of steel structures<br />

replaces DIN 18800 part 7<br />

- Part 3: Technical requirements for the execution of aluminium structures<br />

replaces DINV 4113 part 3<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

2


<strong>EN</strong> <strong>1090</strong><br />

Execution of steel structures and aluminium structures<br />

- Part 1: Requirements for conformity assessment for structural components (CE)<br />

replaces „Übereinstimmungsnachweis“ Ü<br />

- Part 2: Technical requirements for the execution of steel structures<br />

replaces DIN 18800 part 7<br />

- Part 3: Technical requirements for the execution of aluminium structures<br />

replaces DINV 4113 part 3<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

3


Normative Regulations<br />

steel constructions railway vehicles road vehicles<br />

DIN 18800-7 DIN 6700 / <strong>EN</strong> 15085<br />

no regulatory<br />

requirement<br />

<strong>EN</strong> 13445<br />

AD-Regulations<br />

ISO 3834, <strong>EN</strong> 1011, <strong>EN</strong> 287, ISO 14731, ISO 15609 ...<br />

pressure tanks nuclear technology further areas of application<br />

KTA-Regulations<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

with and without<br />

regulatory requirement<br />

4


Normative Regulations<br />

steel constructions railway vehicles road vehicles<br />

DIN 18800-7 > <strong>EN</strong> <strong>1090</strong>-2 DIN 6700 / <strong>EN</strong> 15085<br />

no regulatory<br />

requirement<br />

<strong>EN</strong> 13445<br />

AD-Regulations<br />

ISO 3834, <strong>EN</strong> 1011, <strong>EN</strong> 287, ISO 14731, ISO 15609 ...<br />

pressure tanks nuclear technology further areas of application<br />

KTA-Regulations<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

with and without<br />

regulatory requirement<br />

5


DIN 18800 part 7<br />

weldment classes<br />

A – E<br />

-material<br />

depend on<br />

- thickness of product<br />

- welding process<br />

- component<br />

- loading<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

<strong>EN</strong> <strong>1090</strong> part 2<br />

execution classes EXC<br />

1 – 4<br />

depend on<br />

- consequence class CC<br />

- service categorie SC<br />

- production categorie PC<br />

6


<strong>EN</strong> <strong>1090</strong>-2<br />

Terms and definitions<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

7


CC1 = low<br />

Consequence Classes CC<br />

<strong>EN</strong> 1990 Annex B<br />

CC2 = standard CC3 = high<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

8


Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

<strong>EN</strong> 1991-1-7<br />

9


-Hospitals<br />

- Kindergartens, schools<br />

Consequence Classes CC<br />

Further examples für CC3<br />

Suggestion for Austria, source: Internet<br />

- Buildings with a capacity >1000 persons<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

10


Service Categorie SC<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

11


Production Categorie PC<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

12


Execution Classes EXC<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

13


Consequence Class<br />

CC<br />

- CC 1 – low<br />

- CC 2 – standard<br />

-CC 3 –high<br />

Execution Classes EXC<br />

EXC 1 EXC 2 EXC 3 EXC 4<br />

Production Categorie<br />

PC<br />

- PC 1 < S355<br />

-PC 2 -≥ S355<br />

- building site<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

Service Categorie<br />

SC<br />

- SC 1 – static<br />

- SC 2 – fatigue<br />

14


Execution Classes EXC<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

15


welding supervisor<br />

B = IWS S = IWT C = IWE<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

16


Execution Classes EXC<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

17


Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

18


Execution Classes EXC<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

19


Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

20


Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

21


welding supervisor IWS - application limits<br />

standard steel structures CC2<br />

DIN 18800 part 7 <strong>EN</strong> <strong>1090</strong> part 2<br />

S235, S275 S235 - S355<br />

t ≤ 22 mm<br />

t ≤ 30 mm (endplates)<br />

span, height ≤ 20 m<br />

single-story<br />

t ≤ 25 mm<br />

MAG, MIG, WIG, E no limits<br />

static actions static actions<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

t ≤ 50 mm (endplates)<br />

span, height � no limits<br />

4 floors / 15 floors<br />

22


welding according to<br />

qualified welding procedure specifications WPS<br />

tested welding<br />

consumables<br />

Qualification of the pWPS according to<br />

previous<br />

welding<br />

experience<br />

standard<br />

welding<br />

procedure<br />

pre-production<br />

welding test<br />

CE welding test<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

welding<br />

procedure<br />

specification<br />

appl. part of<br />

23


welding test<br />

welding according to<br />

qualified welding procedure specifications WPS<br />

CE<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

24


Qualification of the WPS acc to ISO 15610<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

25


Qualification of the WPS acc to ISO 15610<br />

DIN 18800 part 7<br />

Limits of application<br />

MAG, MIG, WIG, E<br />

S235 - S275 (1.1) (+S355)<br />

Stainless steels (8.1)<br />

thickness 3 - 40 mm<br />

fillet welds a ≥ 3 mm<br />

tube diameters > 25 mm<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

26


Qualification of the WPS acc to ISO 15610<br />

<strong>EN</strong> <strong>1090</strong> part 2<br />

Limits of application<br />

MAG, MIG, WIG, E<br />

S235 - S275 (1.1) (+S355)<br />

Stainless steels (8.1)<br />

Thickness 3 - 40 mm<br />

fillet welds a ≥ 3 mm<br />

tube diameters > 25 mm<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

27


Qualification of the WPS acc to ISO 15610<br />

<strong>EN</strong> <strong>1090</strong> part 2<br />

Limits of application<br />

MAG, MIG, WIG, E<br />

only EXC2 !<br />

S235 - S275 (1.1) (+S355)<br />

Stainless steels (8.1)<br />

- changings for fatigue actions<br />

Thickness 3 - 40 mm<br />

- changings in CC3 (high)<br />

fillet welds a ≥ 3 mm<br />

- if welding supervisor tube diameters IWS �> 25 similar mm to DIN 18800-7<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

28


supplementary non destructive testings<br />

IWS<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

29


<strong>EN</strong> <strong>1090</strong><br />

Execution of steel structures and aluminium structures<br />

-Part 1: Requirements for conformity assessment for structural components (CE)<br />

replaces „Übereinstimmungsnachweis“ Ü<br />

- Part 2: Technical requirements for the execution of steel structures<br />

replaces DIN 18800 part 7<br />

- Part 3: Technical requirements for the execution of aluminium structures<br />

replaces DINV 4113 part 3<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

30


The Construction Products Directive (CPD) shall guarantee<br />

the free trade with and the unlimited use of construction<br />

products in the single european market<br />

CE - conformity assessment<br />

<strong>EN</strong> <strong>1090</strong>-1 Annex ZA<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

31


Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

32


Regulations for the CE-conformity assessment<br />

conformity assessment procedure 2+<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

33


Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

34


Welding Certificate<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

35


DIN 18800 part 7 <strong>EN</strong> <strong>1090</strong> Teil 2<br />

conformity assessment (ÜH)<br />

+<br />

Certificate of manufacturers qualification<br />

Initial Inspection<br />

+<br />

Continous Inspection<br />

Quality control system<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

conformity assessment 2+<br />

(Welding Certificate)<br />

Initial Inspection<br />

+<br />

Continous Inspection<br />

36


Ex: Factory Building<br />

- span 25 m<br />

- max t = 16 mm<br />

- end plates 40 mm<br />

-S235<br />

- shop welding<br />

- Static loading<br />

CC 2<br />

PC 1<br />

SC 1<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

37


Ex: Factory Building<br />

CC2, SC1, PC1, EXC2<br />

- max t = 16 mm<br />

- end plates 40 mm<br />

- S235<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

38


Ex: Factory Building<br />

CC2, SC1, PC1, EXC2<br />

Qualification of the WPS<br />

CE<br />

- max t = 16 mm<br />

- end plates 40 mm<br />

- S235<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

39


Qualification of the WPS acc to ISO 15610<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

40


supplementary non destructive testings<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

41


Ex: soccer arena<br />

- max t = 50 mm<br />

- end plates 60 mm<br />

- S355<br />

- site weldings<br />

- Static loading<br />

CC 3<br />

PC 2<br />

SC 1<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

42


Ex: soccer arena<br />

CC3, SC1, PC2, EXC3<br />

- max t = 50 mm<br />

- Stirnplatten 60 mm<br />

- S355<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

43


Ex: soccer arena<br />

Qualifification of the WPS<br />

CC3, SC1, PC2, EXC3<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

44


supplementary non destroying testings<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

45


Ex: Bridges<br />

railway bridge road bridge pedestrian bridge<br />

EXC 4<br />

CC 2 / 3<br />

SC 2 PC 1 / 2<br />

EXC 3 / 4<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

CC 2 / 3<br />

SC 1 / 2 PC 1 / 2<br />

EXC 2 / 3 / 4<br />

46


Summary<br />

- <strong>EN</strong> <strong>1090</strong>-2 replaces national regulations (DIN 18800 part 7)<br />

- <strong>EN</strong> <strong>1090</strong>-2 classifies Execution Classes EXC 1 – 4<br />

- <strong>EN</strong> <strong>1090</strong>-2 defines welding supervisors IWS / IWT / IWE with aplication limits<br />

- <strong>EN</strong> <strong>1090</strong>-2 defines supplementary non destructive testings<br />

- <strong>EN</strong> <strong>1090</strong>-2 defines test piece weldings<br />

- <strong>EN</strong> <strong>1090</strong>-1 defines regulations for the CE – conformity assessment<br />

- <strong>EN</strong> <strong>1090</strong>-1 requires a welding certificate<br />

Michael Volz – <strong>EN</strong> <strong>1090</strong> Execution of steel structures<br />

47

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