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<strong>Issue</strong> Number <strong>15</strong><br />
ABB framework with Thames <strong>Water</strong><br />
Page 10<br />
Insituform solution for landfill culverts<br />
Page 16<br />
Rotork valves in high tech upgrade<br />
Page 18
Sira Test & Cert<br />
Janet Middlehurst from Sira Test and<br />
Certification Limited exhibited with “<strong>Water</strong>,<br />
<strong>Sewerage</strong> & <strong>Waste</strong>” Exhibitions at three<br />
venues last year, held competitions for a bottle<br />
of Champagne at each. Here are her winners.<br />
At our Manchester show in March Stewart<br />
Measures, a familiar face to our shows was<br />
very pleased to win the champagne.<br />
At our Warrington show in October regular<br />
exhibitor Peter Wood from Aquasystems was<br />
lucky enough to win the champagne.<br />
Mr George J Deans from Scottish Boders<br />
Abatoir Limited won the champagne at our<br />
last show of the year in Newcatsle.<br />
2 WSW 2010<br />
WINNERS!<br />
Exhibitors Visitors<br />
At each show exhibitors compete to attract the<br />
highest number of visitors to the exhibition. The<br />
winning exhibitor is presented with a case of<br />
wine supplied by the “Wine Society”. Below are<br />
some of this year’s winners.<br />
Rob Baldwin, Sales Manager for Prominent<br />
Fluid Controls succeeded in attracting the most<br />
visitors to the Warrington show.<br />
Nigel Wilson, Managing Director for Mini-<br />
Cam attracted the most visitors to the Bradford<br />
exhibition.<br />
Bob White, Quality Manager for John<br />
Davidson Pipes, succeeded in attracting the<br />
most visitors to the Newcastle show.<br />
<strong>Water</strong> and wastewater<br />
treatment solutions<br />
For information<br />
please<br />
ccall<br />
all 0 01782 578650,<br />
email enquir enquiries@as-h.com ies@as-h.com<br />
or visit<br />
www.as-h.com<br />
As an added attraction to our popular series of<br />
exhibitions visitors are entered on the day into<br />
a raffle for £250 which is always drawn at<br />
2.30pm at each show. Below are some of this<br />
year’s winners.<br />
Kristina Holcroft from United Utilities generously<br />
decided to treat her whole team to a pub lunch<br />
in the near future.<br />
We are delighted to announce that Mr John<br />
Haigh of Yorkshire <strong>Water</strong> donated entire<br />
amount to "<strong>Water</strong>aid" - What a lovely chap!<br />
Mrs Gillian Davies Gateshead City Council will<br />
be spending her winnings on a Nintendo Wii for<br />
her sons aged 10 and 6.<br />
WARRINGTON BRADFORD<br />
NEWCASTLE
04 Landia to the rescue in<br />
hospital emergency<br />
08 Saint Gobain win<br />
Construction Products Ass<br />
award<br />
10 ABB five year framework<br />
with Thames <strong>Water</strong><br />
12 Royal train yard recovering<br />
thanks to Onsite<br />
16 On time and on budget -<br />
Insituform<br />
21 Steelway Brickhouse<br />
framework with Anglian<br />
<strong>Water</strong><br />
23 Fixed-Film from Eimco<br />
24 Fuel oil storage in Scotland<br />
deadline looms<br />
26 Exhibitors Directory<br />
“<strong>Water</strong> <strong>Sewerage</strong> & <strong>Waste</strong>” Magazine<br />
30 Home Close<br />
Kibworth<br />
Leicester<br />
LE8 0JT<br />
Tel: 0116 279 2066<br />
Fax: 0116 279 6208<br />
www.pse.co.uk<br />
Editor<br />
Olivia Sanderson<br />
olivia@pse.co.uk<br />
Advertisement Manager<br />
Rosanna Rodgers<br />
rodgers@pse.co.uk<br />
Publisher<br />
Terry Rodgers<br />
terry@pse.co.uk<br />
While every effort is taken to ensure the accuracy of<br />
all editorial content, the publishers do not accept<br />
liability for an error printed or otherwise, that may<br />
occur. All articles are copyright of Media Link PR Ltd<br />
and may not be reproduced either in full or part<br />
without the Editor’s permission.<strong>Water</strong>, <strong>Sewerage</strong> &<br />
<strong>Waste</strong> magazine is part of Public Sector Exhibitions<br />
which in turn is part of Media Link PR Limited.<br />
Please recycle this magazine once you have read it.<br />
Going against the flow…<br />
You can easily slip into the wrong frame of mind. All around you hear doom and<br />
gloom and even the Chancellor warning of “tough times ahead” but there is always<br />
business to be done, especially in our industry.<br />
<strong>Water</strong> and drainage will always be around and we must visualise it getting<br />
much better with more jobs on the horizon.<br />
For instance, one project that is coming along is that Thames <strong>Water</strong> is looking<br />
to spend some £600M undertaking the biggest project in the water industry since<br />
privatisation in 1989.<br />
They have awarded the contact to a consortium of construction and engineering<br />
firms that will start work shortly on a 4.3mile tunnel designed to divert half the raw<br />
sewage that is dumped into the capital’s river.<br />
The Abbey Mills pumping station which takes sewage from north and east<br />
London to the sewage treatment works in Beckton, East London is regularly overwhelmed<br />
in heavy rains.<br />
Rather than allowing untreated sewage to seep up through the manholes and<br />
gullies, the overflows are released untreated into the River Lee, a tributary of the Thames.<br />
The tunnel will be as wide as three double-decker buses and Thames will eventually spend<br />
another £220million upgrading the Beckton plant so it can take the increased load.<br />
Thames is also looking to build a second more complex tunnel basically<br />
following the path of the Thames for 20 miles through the heart of the capital. It will<br />
intercept 34 sewage overflow points and like the Lee tunnel, take the sewage to Beckton.<br />
The project will require the permission of 13 councils and cost more that £2 billion. So<br />
although other industries may well be in the doldrums, it would seem that water is on the<br />
up and up…<br />
As always if you have any interesting articles or a<br />
point of view please feel free to contact the editor by email,<br />
olivia@pse.co.uk and just to let you know the next edition<br />
will be out in the middle of June 2010.<br />
Publisher<br />
Cover picture shows Roller beds being utilised to feed the impregnated Insituform Liners from the<br />
transport vehicles to the culvert installation site at Ballyogan Landfill and Recycling Park, Jamestown,<br />
Dublin 18, Ireland.<br />
2010 WSW 3
New digital<br />
chlorine<br />
dioxide testing<br />
from Palintest<br />
P<br />
alintest Ltd, a leading water analysis technology company, has<br />
developed a completely new method for testing Chlorine Dioxide levels<br />
in water. The ChlordioXense provides accurate testing without relying<br />
on subjective analysis for results. The instrument eliminates the potential for<br />
user error giving precise, consistent results whatever the operator’s level of<br />
experience.<br />
Developed from the successful electrochemical sensing technology in their<br />
ChloroSense digital chlorine sensor (now EPA approved), the ChlordioXense<br />
is very easy to operate. Simply insert a disposable electrode along with the<br />
water sample and close the lid to start a test. The instrument works for a wide<br />
range of concentrations, from 0.02 - 50 mg/l, with sample temperatures up<br />
to 40 degrees Celsius, with results given clearly on the LCD screen in less<br />
than a minute.<br />
Compared to the US EPA-approved Lissamine Green test method, the<br />
ChlordioXense gives accurate results with greater consistency. This means<br />
that the time taken and the training needed to get results is significantly<br />
reduced, benefiting a wide range of applications from food processing to<br />
paper mills and building services.<br />
The unit stores up to 500 results in its on-board memory, and can be<br />
connected by USB to a PC for simple downloading. Powered by AA batteries<br />
and weighing less than 1kg, it is truly portable and offers effortless Chlorine<br />
Dioxide measurement for any situation.<br />
•<br />
•<br />
•<br />
•<br />
•<br />
4 WSW 2010<br />
SLD pumps and power have a wealth of knowledge and experience<br />
in the field of waste water and sewage. SLD have a highly invested<br />
fleet of equipment ranging from submersible, hydraulic submersible, standard<br />
versatile diesel pumps to extreme specialist high head diesel pumps, which are<br />
excellent units for this specialist field.<br />
Clients of SLD also take advantage of the in-house generator service which enables them to gain cost effective<br />
total solutions for their pumping and power needs.<br />
Pumps with high head capability<br />
Pumps with excellent solids<br />
handling<br />
Fuel efficient pumps<br />
Extensive depot network<br />
ISO 9001, ISO14001, OHSAS 18001<br />
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In-house turnkey solutions<br />
In-house generator service<br />
Bespoke pump solutions<br />
Genuine 24/7 fast response<br />
Free site survey<br />
For hire or sale call us now!<br />
0800 146 763<br />
•<br />
•<br />
•<br />
•<br />
•<br />
Landia to the<br />
rescue in<br />
hospital<br />
emergency<br />
P<br />
ump breakdowns and a six-week waiting time for new parts left a<br />
hospital in Shropshire with a costly and difficult effluent problem until<br />
Landia stepped in to help.<br />
Nuffield Health Shrewsbury Hospital were let down by the failure of one<br />
pump, followed almost immediately by the second – only to be told by<br />
their supplier that replacement parts needed for repair would take at least<br />
six weeks.<br />
In the meantime, the Nuffield maintenance team were forced to bring in<br />
two tankers per day to remove the effluent - at a cost of well over £600<br />
per load. Brian Forster, Resident Engineer for Norland Managed Services,<br />
commented: “We felt very let down, but Landia restored our faith by<br />
rolling up their sleeves and immediately getting stuck in to help find a<br />
quick yet long term economic solution”.<br />
Landia’s rapid turnaround saw the installation of a 5.5kW MPTK Cutter<br />
Pump with external knife system, which can handle hospital waste with a<br />
high content of solids, without breaking down.<br />
Brian Forster added: “Not only do we now have a first class pumping<br />
system in place, but importantly we have the peace of mind of Landia’s<br />
fast turnaround and back service up to help us out if necessary”.<br />
As well as designing in the interface for the retrofit to the existing pumping<br />
system, Landia also fitted a submersible well pump for Nuffield Health<br />
Shrewsbury Hospital to keep the dry well clear of water.<br />
Turn urn to<br />
to o the the rental rental experts eexperts<br />
experrts
Radicon Service & Repair<br />
Turn to us when the clock is ticking.<br />
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processes run on time, all the time. Which is why it’s good to know that you can rely on the total support of David Brown Radicon Service & Repair,<br />
our team of technical experts are on call 24 hours a day to provide you with the very best in repair and support services. Time waits for no one,<br />
but David Brown Radicon Service & Repair are ready and waiting for your call.<br />
For further information call 01484 465752, email radicon@davidbrown.com<br />
or visit www.davidbrown.com/radicon-service<br />
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Radicon | Service & Repair<br />
2010 WSW 5
EnviroChamber the recycled composite chamber solution<br />
PDS-Plc are an established company and have<br />
for a number of years been supplying<br />
drainage and associated products to the<br />
highways authorities, building contractors<br />
and local councils.<br />
PDS-Plc also offer as part of the customer<br />
service a design facility to ensure that the<br />
correct product is supplied to meet the design<br />
criteria and it is fit for purpose.<br />
To compliment the existing range of products<br />
and to allow the company to move into areas<br />
which service the utility companies such as<br />
gas, telephone and especially the water<br />
industry, PDS-Plc have extended their range<br />
of products to include various sizes of one<br />
piece moulded under ground chamber<br />
sections.<br />
After listening to, and working with, four UK<br />
water companies and their contractors, the<br />
chamber sections were designed to be made<br />
as a one-piece moulding, are lighter than<br />
concrete and stronger than concrete and most<br />
importantly cost effective when compared with<br />
traditional materials and meet all of the<br />
existing future specifications.<br />
They also had to overcome most or all of the<br />
health and safety problems associated with<br />
traditional chamber sections. The most<br />
important being they could be handled by one<br />
6 WSW 2010<br />
person except for the very largest of the<br />
section which is 33kg, this heavier section<br />
would still only require a two-man lift and no<br />
mechanical handling systems. This would<br />
result in a quicker installation time and<br />
improved labour efficiency.<br />
As each section is lighter to transport, more<br />
chambers can be carried on each wagon,<br />
therefore there will be fewer trips and the end<br />
result is a lower carbon footprint and reduced<br />
transport costs.<br />
EnviroChambers sections are made using the<br />
compression moulding technique at two<br />
manufacturing plants in the UK both sited in<br />
the north west of England.<br />
The chamber sections are made from 100%<br />
recycled material obtained purely from UK<br />
sources from the post consumer waste stream.<br />
This waste would normally end up in landfill<br />
sites or incinerators and can, unlike<br />
traditional materials at the end of its useful<br />
life, be recycled to make new products.<br />
The one-piece moulded design gives them<br />
exceptional compressive strength and rigidity<br />
and therefore they are not susceptible to<br />
breaking either during installation or during<br />
transportation like traditionally made concrete<br />
sections.<br />
This results in a cost saving to the end user by<br />
not having to budget for breakages by<br />
ordering extra products and additional<br />
transport.<br />
The material used is impervious to moisture<br />
and therefore not susceptible to frost damage<br />
and crumbling when in use.<br />
All chambers throughout the different size<br />
ranges have a positive interlocking system to<br />
locate the sections one on top of the other and<br />
prevent any movement of the individual<br />
sections when finishing the chamber with<br />
backfill. They also incorporate a positive<br />
location for any of the cast iron or composite<br />
covers used in this industry.
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2010 WSW 7
Innovation celebrated in construction products industry<br />
S<br />
aint-Gobain PAM UK has been<br />
recognised for its innovative Hydraulic<br />
Pipe Unloading Beam in the<br />
Construction Products Association’s 2009<br />
edition of Construction Products Innovation<br />
and Achievement (CPIA).<br />
The Unloading Beams achievement in the<br />
category of Health, Safety and Security is<br />
one of only 24 products nationwide, to be<br />
chosen for last year’s publication, which<br />
annually showcases the most innovative<br />
products and processes created by the<br />
construction products industry during the<br />
last twelve months or so.<br />
Commenting on the achievement, Simon<br />
Storer, Communications and External Affairs<br />
Director, for the Construction Products<br />
Association said: “We are delighted that<br />
the construction products industry has once<br />
again shown an enormous desire to<br />
introduce a variety of new and exciting<br />
solutions. Despite the economic downturn in<br />
the UK, and the construction industry<br />
suffering more than most, you only need<br />
look at the products and processes<br />
showcased in CPIA to highlight the huge<br />
input the industry is making towards<br />
change.<br />
The industry has not always been good at<br />
trumpeting its own achievements. However,<br />
8 WSW 2010<br />
publication. Our Unloading Beam will bring<br />
enormous benefits to the construction<br />
industry by optimising safety in the pipe<br />
unloading process on sites across the UK.<br />
The beam is a ground-breaking means of<br />
unloading pipes as it completely removes<br />
the need to work at height and also<br />
eliminates the expense and inconvenience of<br />
crane hire. It is very important that our<br />
industry recognises and showcases<br />
innovation and we are grateful that CPIA<br />
2009 does this.”<br />
It is the fi rst premium-effi ciency pump in the world.<br />
Anditsgreaterenergysaving<br />
isanothergood<br />
reasontochooseit chooseit<br />
Our greater energy saving gives you:<br />
The ABS EffeX range of submersible sewage pumps<br />
has built-in IE3 premium-effi ciency motors in accordance<br />
with IEC60034-30 to optimise motor effi ciency.<br />
The main benefi t of this is the highest effi ciency<br />
available without any impact on the risk of increased<br />
blockage often associated with hydraulic effi ciency.<br />
Moreover, the ABS EffeX range boosts impeller<br />
design to the next level and achieves some of the<br />
highest hydraulic effi ciencies in the market, while still<br />
maintaining a minimum 75 mm free solid passage.<br />
CPIA demonstrates how the construction<br />
products industry is continuously developing<br />
and improving by creating innovative<br />
solutions which make a significant impact to<br />
all aspects of construction”.<br />
The 24 entries in CPIA are under four key<br />
headings; Energy and Carbon Saving;<br />
Health, Safety and Security; Improvements<br />
in Site Safety; and Resource Efficiency. By<br />
delivering these efficiencies, these new<br />
ideas bring a range of benefits to everyone<br />
including clients and end users, company<br />
employees and especially the environment<br />
we live in.<br />
The products featured in the publication<br />
cover a wide range and include processes<br />
designed to save energy and reduce<br />
emissions, providing safer operations on<br />
site for employees and contractors and<br />
provide a full sustainability appraisal of<br />
manufacturing operations. This creative and<br />
innovative approach is not confined just to a<br />
select few in one or two sectors, but can be<br />
seen as a key driver for an industry that is<br />
continuously improving and constantly<br />
changing.<br />
Andy Burnham, Supply Chain and<br />
Distribution Manager from Saint-Gobain<br />
PAM UK added, “We are very pleased to<br />
have been chosen for last year’s CPIA<br />
�� Reduced energy costs<br />
�� Smaller CO2<br />
footprint<br />
�� Qualifi cation for capital allowance schemes<br />
Everything considered, the ABS EffeX range of<br />
submersible sewage pumps offers you the highest<br />
performance for this product class.<br />
Now you can make the right choice if you want to be fi rst...<br />
...or more importantly, the fi rst choice if you want to be right!<br />
Visit www.ABSEffeX.com for the full picture<br />
and to request a demonstration.<br />
2
Sewage treatment works Struvite<br />
T<br />
hames <strong>Water</strong> Utilities sewage treatment<br />
works at Stanstead Abbotts, Hertfordshire<br />
handles all the sewage from the conurbation<br />
of Harlow and surrounding areas. The sewage<br />
works dispose of cake, a by-product, either by<br />
drying and then incinerating to produce green<br />
energy, or, as in the case of Beckton and<br />
Crossness, with the remainder of the sewage<br />
treatment works mixing the cake with straw for<br />
use as fertiliser. Prior to drying, liquid is removed<br />
from the cake with a Klampress using a belt and<br />
central drum to squeeze the substance.<br />
Struvite, a hard crystalline scale consisting of<br />
mainly magnesium and ammonium phosphate,<br />
built-up on the drum and belt, making removal<br />
with conventional high pressure washing<br />
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impossible. The struvite caused the holes on the<br />
belt of the Klampress to block, resulting in the<br />
press becoming less efficient.<br />
High-pressure water washing was unable to<br />
remove the struvite and the use of chemicals was<br />
rejected, as the fertiliser by-product is used in the<br />
farming industry. Estimated costs, from the<br />
manufacturer of the system, for removing the<br />
two-ton drum and acid cleaning were given at<br />
around £7,000.<br />
Following a site survey by an engineer,<br />
Scalewatcher ENiGMA systems were installed<br />
on the main feed and the wash water. Since<br />
then, employees of Thames <strong>Water</strong> Utilities,<br />
carrying out high pressure water cleaning of the<br />
Klampress have reported to Stephen Payne,<br />
Area Support Engineer, that the struvite is much<br />
softer and far easier to remove from both the<br />
drum and belt.<br />
Commenting, Stephen Payne, says: “The cost of<br />
sending the drum back to the manufacturers was<br />
prohibitive and the Scalewatcher ENiGMA<br />
system has proved a cost effective and<br />
environmental solution to the problem”.<br />
Such has been the success of the ScaleWatcher<br />
Enigma, Thames <strong>Water</strong> Utilities is planning to<br />
purchase further units for the other two<br />
Klampresses located at the site<br />
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2010 WSW 9
ABB has won a new five year framework with Thames <strong>Water</strong><br />
A<br />
BB has broadened the scope of its sole<br />
supply arrangement with Thames <strong>Water</strong><br />
to include an extended range of major<br />
instrument categories.<br />
Traditionally ABB has been a flow partner to<br />
Thames <strong>Water</strong>, providing flow equipment<br />
alongside a group of favoured suppliers. Under<br />
New reed bed technology treats stronger effluents<br />
A<br />
wider range of effluents - including those<br />
with high strength contaminants such as<br />
ammonia, petrochemicals, agricultural<br />
wastes and capped landfill leachate – can now<br />
be treated by reed beds due to new Forced Bed<br />
AerationTM (FBA) technology.<br />
Currently undergoing UK trials, ARM Ltd joined<br />
forces with US-based Naturally Wallace which<br />
has proven the system internationally.<br />
“Case studies show when air is forced through<br />
the system to increase the oxygen availability,<br />
the greater the volume of oxygen in the system,<br />
the more efficient the treatment becomes. A<br />
Rotary Lobe Pumps I Macerating Technology<br />
Börger UK Limited | East Wing-Old School, Watling St. Gailey, Staffordshire | T: +44 1902 798977 | E: uk@boerger-pumps.com | I: www.boerger-pumps.com<br />
10 WSW 2010<br />
the new agreement, ABB has extended its sole<br />
supplier status to encompass mains and battery<br />
powered electromagnetic flowmeters, insertion<br />
electromagnetic flowmeters, absolute and<br />
differential pressure transmitters and coriolis<br />
mass flowmeters.<br />
The agreement follows a stringent 18 month<br />
FBA reed bed can improve the treatment<br />
capabilities of a traditional reed bed by up to <strong>15</strong><br />
times thus allowing the reed beds to have a<br />
smaller footprint,” said Tori Widdas of ARM.<br />
“FBA has been used successfully in the US for<br />
a number of years for the treatment of<br />
hydrocarbons and glycols. It’s just one of the<br />
ways in which we’re making environmental<br />
advances to open up entirely new applications.<br />
For instance, when we were in Leeds at the<br />
European Biosolids Conference last week, we<br />
were talking to both waste management<br />
companies and local authorities who need help<br />
technical review, looking at equipment<br />
performance, whole-life maintenance costs and<br />
software upgrades.<br />
Says Steve Wilding, Area Sales Manager, ABB<br />
UK instrumentation: "ABB has had a longstanding<br />
relationship with Thames <strong>Water</strong>,<br />
spanning over 20 years. During this time, we<br />
have established a good reputation for the<br />
accuracy of our flow measurement equipment.<br />
Our new agreement with Thames <strong>Water</strong> is an<br />
exciting opportunity for us to demonstrate how<br />
our equipment can help the company to realise<br />
new levels of measurement accuracy across a<br />
broader range of parameters."<br />
The flow instrumentation will be primarily used<br />
on Thames <strong>Water</strong>'s large water and wastewater<br />
treatment works pipelines ranging 50mm-2.2m<br />
and out on the district metered areas to help<br />
identify and counteract leakages in its mains.<br />
The Pressure transmitters will be used to measure<br />
pressure surges within the network, and critical<br />
pressures at pumping stations and treatment<br />
process plants.<br />
Thames <strong>Water</strong> is the largest water & wastewater<br />
service provider in England, supplying water<br />
treatment services to over 13 million customers in<br />
London and the surrounding counties. It invests<br />
around £500,000 a day on reducing leakage, with<br />
levels now 24 per cent lower than four years ago.<br />
treating biogas digestate – a by-product of the<br />
anaerobic treatment of waste - which FBA<br />
processes can treat,” said Tori Widdas.<br />
ARM Reed Beds is the UK’s sole supplier of<br />
FBA technology for waste water treatment..<br />
Innovation<br />
Each Börger pump is really<br />
custom made<br />
Thanks to an excellent dialogue between you and our Sales and<br />
Technical Staff.<br />
We guarantee only the best engineering and materials.<br />
Börger Rotary Lobe pumps can be used in many<br />
applications especially in the <strong>Waste</strong> <strong>Water</strong> Industry.<br />
Various fluids can be pumped: e.g. Primary Sludge, Activated<br />
Sludge, Screenings, Raw Sewage, Lime, Poly & Wash <strong>Water</strong>
New premises for Teekay<br />
U<br />
K specialist pipe coupling manufacturer Teekay Couplings Ltd. has<br />
recently acquired new premises in Milton Keynes, UK, increasing<br />
current manufacturing floor-space by 80%. The new premises will<br />
accommodate Final Assembly, Production Testing and Despatch<br />
Departments and will also include storage facilities suitable for housing a<br />
stock in excess of 20,000 pipe couplings. According to joint MD Ian<br />
Webb, the new acquisition meets the expanding global business potential<br />
in five key sectors – marine, water, civil engineering, building services<br />
and industrial. “Our customer base in all key commercial areas will<br />
benefit directly, being able to order standard items off-the-shelf.<br />
Shortened lead times and increased product availability will offer greater<br />
purchasing flexibility to our customers.” The Teekay Couplings Visitor<br />
Centre will provide a unique working environment where customer<br />
product training and project analysis can be easily undertaken. The<br />
company was formed in 1961 and began producing pipe couplings in<br />
1975. Today it produces more than 250,000 couplings a year.<br />
E<br />
FPSO’s fresh water supply from Eimco<br />
<strong>Water</strong> Technologies<br />
imco <strong>Water</strong> Technologies have been awarded a significant order by BP to<br />
supply and install a fresh water manufacturing plant on the FPSO (Floating<br />
Production, Storage and Offloading vessel) Schiehallion.<br />
Located in the Schiehallion oil field in the North East Atlantic Ocean to the west<br />
of the Shetland Islands, the high operating costs for the FPSO’s existing fresh<br />
water making plant led BP to evaluate the payback of replacing the old system<br />
with the latest development in Reverse Osmosis (RO) Technology, as designed<br />
by Eimco <strong>Water</strong> Technologies.<br />
The new design had to meet very tight transportation criteria, including the<br />
need for it to fit into the existing footprint to minimise pipe-work and<br />
modification during installation.<br />
The RO system replaces traditional methodologies and components with latest<br />
developments that include maintenance-free Axial Piston Pumps, guaranteed<br />
for three years, which have also significantly reduced the amount of space<br />
required.<br />
By introducing a new Proportional Chemical Dosing Technique, Eimco <strong>Water</strong><br />
Technologies is expected to also reduce chemical refill frequency from a daily<br />
task to just once every 50 days, eliminating the need to dilute chemicals.<br />
A PLC/HMI Interface allows the plant to operate automatically and the<br />
installation of the latest membrane technology should save on costs by reducing<br />
the actual number of membranes required.<br />
The lifetime of the RO<br />
membrane is expected to<br />
greatly increase by the<br />
utilisation of new advanced<br />
filters that eliminate the need<br />
for sand cartridge filters and<br />
ensure a high quality feed<br />
water.<br />
The cost e�cient way to join pipes<br />
tel:<br />
+44 (0)1494 ( 0) 1494 679500 6679500<br />
www.teekaycouplings.com<br />
www.<br />
tee<br />
k kaycouplings.<br />
comm<br />
2010 WSW 11
T<br />
Royal train yard recovering thanks to Onsite<br />
Andy Buckley Civil Asset Engineer with Anglian <strong>Water</strong> observes the 900 mm diameter Premier<br />
Pipe liner as it is being installed.<br />
he Royal Train Yard at Wolverton Rail Works in<br />
Milton Keynes was aquired by housing<br />
developer Willmott Dixon in order to create<br />
300 new homes. The project was to tackle a very<br />
complex refurbishment of the 200 year-old<br />
building.<br />
There was a requirement to stabilise an area of<br />
potentially unstable ground under the existing<br />
building which investigations showed carried a<br />
900mm diameter surface water sewer. The sewer<br />
ran at a depth of 14m below the historic Grade II<br />
listed building and the Grand Union Canal<br />
connection London to Birmingham. The sewer was<br />
the responsibility of Anglian <strong>Water</strong>.<br />
Historical drawings showed the sewer running in a<br />
straight line between two manholes for a distance<br />
of just over 100m. With this information of the<br />
location of the sewer, Willmott Dixon’s engineers<br />
drilled a bore hole which was pumped full of<br />
concrete to stabilise the ground below. In the event,<br />
the drawing was found not to be complete. The<br />
sewer had in fact been constructed, not in a straight<br />
line as shown on the drawing, but as a long slow<br />
bend with part of its course running directly below<br />
where the bore hole operation had taken place.<br />
This meant that the bore hole had been drilled<br />
Specialist contractors for the water, sewerage and waste industry<br />
The most successful water<br />
loss specialists in the UK<br />
l Advanced Leak Detection<br />
l Hydraulic Analysis<br />
l <strong>Water</strong> Conservation<br />
l Asset Management<br />
For UK <strong>Water</strong> Companies &<br />
Industrial Customers World Wide<br />
12 WSW 2010<br />
water management specialists<br />
Tel: 0<strong>15</strong>36 5<strong>15</strong>110<br />
www.hydrosave.co.uk<br />
directly into the sewer which had subsequently<br />
been completely filled with concrete.<br />
Once aware of the situation Willmott Dixon, with<br />
Anglian <strong>Water</strong>’s approval, attempted to remove the<br />
concrete using high pressure jetting. Unfortunately<br />
this proved ineffective.<br />
Subsequent attempts were made to remove the<br />
concrete using man-entry methods and water<br />
lances. Whilst this achieved the removal of some<br />
2m of concrete, the operation was abandoned on<br />
health and safety grounds because the pipe<br />
structure was compromised by cracking found near<br />
to where it was believed the bore hole had passed<br />
through it.<br />
Anglian <strong>Water</strong>’s Steve Jones, the company’s Asset<br />
Engineering Manager, along with Andy Buckley,<br />
Civil Asset Engineer, who oversaw the project, then<br />
approach ed specialist underground construction<br />
contractor OnSite to see if the company’s ‘No-Dig’<br />
expertise could be utilised in resolving this difficult<br />
problem.<br />
OnSite initially proposed to use its highspecification<br />
robot cutter unit to grind out the<br />
concrete. Initial attempts with this system<br />
progressed very slowly. The company then came up<br />
with a unique and safe method of man entry<br />
The UK’s leading sewer<br />
rehabilitation & maintenance<br />
contractors<br />
l Flow Monitoring<br />
l Sewer Cleaning<br />
l CCTV Sewer Surveying<br />
l Premier-Pipe Full Length CIPP Lining<br />
l Premier-Patch Localised Repairs,<br />
l Connection & Lateral Lining<br />
Tel: 01235 772882<br />
www.onsite.co.uk<br />
Hydrosave, Onsite & Perco are all members of South Staffordshire Plc<br />
working which would enable crews to work within<br />
the pipe whilst remaining fully protected during the<br />
cutting operations.<br />
The method involved installing a series of structural<br />
CIPP repair patches inside the pipe up to the face of<br />
the concrete. The concrete excavation team could<br />
then work safely within the ‘patched’, and therefore<br />
supported, area of the pipe whilst further concrete<br />
was removed. A new patch was installed after<br />
every 0.5 m of concrete was removed, enabling<br />
safe working to continue.<br />
As the operation progressed a constant appraisal<br />
of procedures was carried out with new ideas and<br />
suggestions being put forward all the time. Such<br />
suggestions included the installation of a temporary<br />
support heading where the concrete had been<br />
poured into the pipe. After just seven days the<br />
teams working within the pipe had completely<br />
removed the 8m long concrete obstruction.<br />
Subsequently, and to ensure the long term structural<br />
integrity of the pipe particularly around the<br />
damaged area caused by the bore hole, Anglian<br />
<strong>Water</strong> accepted OnSite’s proposal to fully line the<br />
damaged area using its structural Premier-Pipe<br />
CIPP lining system.<br />
Whilst an alternative GRP lining method had been<br />
considered it was ultimately rejected by Anglian<br />
<strong>Water</strong> on the grounds that, once installed, the<br />
sewer pipe flow capacity could be insufficient with<br />
the loss of so much cross sectional area, which<br />
concerned Anglian <strong>Water</strong>’s engineers.<br />
The new lining ran under the Royal Train Yard<br />
and Grand Union canal bridge.<br />
‘No-dig’ pipe installation<br />
& sewer replacement<br />
l Auger Boring<br />
l Microtunnelling<br />
l Shaft Sinking<br />
l Directional Drilling<br />
l Headings<br />
l Pipe Bursting<br />
l Slip Lining<br />
Tel: 01604 590200<br />
www.perco.co.uk
TT-UK / TT Middle East presents Burstfoam<br />
A<br />
t the first Underground Infrastructure<br />
Middle East Conference held in<br />
Bahrain TT-UK/TT Middle East<br />
presented for the first time in the Region their<br />
NEW Burstform, Tight in Pipe Trenchless<br />
renewal pipe system. Burstform is a<br />
deformation unit, which deforms the circular<br />
high quality PE 100 pipe into an oval shape<br />
and allows the pipe to be pulled around two<br />
90 degree bends from the surface into the<br />
manhole and from the manhole into the host<br />
pipe using the advanced QuickLock rod<br />
technology.<br />
Before the pipe enters the host pipe a<br />
reshaping mechanism forms the pipe back<br />
Because Becaus se water shoul should ld never go to waste ...<br />
Heliscreen ® He CSO<br />
Sc Screening System<br />
Burstform Pipe deformation<br />
into a circular pipe. This process avoids the<br />
expensive pipe launching pit.<br />
The technical paper was presented by Daniel<br />
Toms to a receptive audience including high<br />
ranking officials from the Bahrain Ministry of<br />
Works and the Bahrain Society of Engineers.<br />
TT-UK/TT Middle East‘s sales partner, Abbas<br />
Biljeek, were also in attendance to assist with<br />
the varied Trenchless application exhibition<br />
enquiries generated during the course of the<br />
event.<br />
TT-UK/TTME takes this opportunity to thank<br />
the organisers EITEP for their great efforts in<br />
organising this inaugural event where 250<br />
visitors from 13 nations were in attendance.<br />
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Prominent Fluid<br />
Controls<br />
roMinent’s business unit Chemical Fluid<br />
Handling (CFH) develops, produces and<br />
markets components and complete systems for<br />
storage, transfer, metering, and neutralization of<br />
liquid chemicals. Products are chemical storage<br />
tanks, chemical transfer pumps, metering pumps,<br />
instrumentation for monitoring, measurement, and<br />
control, complete metering systems and polymer<br />
preparation systems.<br />
ProMaqua is focused on the following sectors and<br />
applications: Food and beverage industry, drinking<br />
water supply, swimming pool and wellness industry,<br />
hotels as well as cooling water disinfection and<br />
combating legionella. The company offers complete<br />
system solutions making use of all current methods<br />
to treat water. The range of products and services<br />
includes chlorine dioxide systems, electrolysis<br />
systems, UV systems, ozone systems and membrane<br />
filtration systems as well as measurement, control<br />
and dosing technology.<br />
Reliability is their main virtue. Therefore they heavily<br />
invest in research and development and keep a high<br />
degree of in-house production depth. This ensures<br />
an optimum standard of quality in their <strong>15</strong><br />
manufacturing locations and makes them<br />
independent of fluctuations in the supplier market.<br />
All internal processes are certified in accordance<br />
with DIN EN ISO 9001:2000. F<br />
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turning water around ... ®<br />
turning water around ...<br />
2010 WSW 13
The upstream end of the twin 1,350 mm<br />
diameter culverts being rehabilitated.<br />
A<br />
growth area for the use of Insituform<br />
Technologies Ltd. (ITL)s lining products<br />
has been that of culvert rehabilitation.<br />
A recent project in Ireland demonstrated just<br />
how effective renovation of existing systems<br />
can be even in difficult-to-access<br />
circumstances.<br />
The project as part of the Ballyogan Landfill<br />
Stage 2 Capping contract. The culvert<br />
rehabilitation project was designated as the<br />
Ballyogan Landfill Site Carrickmines Dublin<br />
18 works. The client was Dun Laoghaire<br />
Rathdown County Council with RPS<br />
Consulting Engineers acting as its<br />
engineering consultant. The main contractor<br />
for the project was Priority Construction, and<br />
the lining works were subcontracted to<br />
specialist contractor Insituform Environmental<br />
Watch out for the brand new innovation in peristaltic pumping<br />
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16 WSW 2010<br />
On time and on budget - Insituform<br />
Heavy duty scaffolding was required to install<br />
the CIPP liners.<br />
Techniques, a subsidiary of ITL (IET).<br />
The Ballyogan Landfill and Recycling Park<br />
(BRP) surrounding area is characterised by a<br />
mixture of agricultural, recreational,<br />
residential, commercial and industrial land<br />
use. The total site area is approximately 62<br />
hectares, 43 of which were used for landfill.<br />
The BRP currently occupies approximately 11<br />
hectares. The remaining area consists of the<br />
landfill site entrance and service roads, site<br />
compound, landfill gas combustion plant,<br />
methane stripping plant and other services.<br />
The permanent cap is in place on one part of<br />
the landfill. This area is defined as the Stage<br />
1 Area. The remainder of the area is<br />
currently being capped under the Stage 2<br />
Capping Contract, the contract under which<br />
the culvert lining sub-contract is designated.<br />
The installation site was beside the Arklow<br />
Carrickmines 220kV electricity substation.<br />
As part of these works a Strategic<br />
Improvement Plan (SIP) was carried out for<br />
the landfill which highlighted the fact that the<br />
twin 1,350mm diameter culverts were at a<br />
risk of structural failure due to their location<br />
and age, and required rehabilitation.<br />
The twin culverts, which extend through the<br />
body of the landfill site, convey the Ballyogan<br />
Stream through the landfill.<br />
After careful consideration of the options<br />
available it was decided that rehabilitation<br />
would be most efficiently and cost effectively<br />
achieved by using two single shot<br />
installations, each 271m long, using curedin-place<br />
pipe (CIPP) lining technology, a form<br />
of lining in which IET specialises.<br />
Before beginning the installation of<br />
Insituform® CIPP, the culverts were cleaned<br />
T: 0113 222 0250 E: info@verder.co.uk W: www.verder.co.uk
solution for landfill culverts in Ireland<br />
Roller beds were used to feed the impregnated<br />
liners into the culvert installation site.<br />
and CCTV surveys were undertaken in order<br />
to assess the extent of any existing damage to<br />
the pipe structure. The closed-circuit<br />
television report detailed a number of<br />
structural faults along the length of the<br />
culverts which ranged from Grade 1 to<br />
Grade 4 status. Whilst it was thought that<br />
these cracks did not pose a short-term risk to<br />
the structural integrity of the culverts, it was<br />
considered prudent to take early remedial<br />
action to ensure that the culverts did not<br />
deteriorate any further and that they remain<br />
structurally sound into the future.<br />
One of the main obstacles to a simple<br />
installation solution was the proximity of the<br />
installation site to the Arklow Carrickmines<br />
220 kV electricity substation. Power lines<br />
from the substation are known to pass directly<br />
Setting up a liner at the start of an installation. The twin culverts lined and ready for<br />
re-commissioning.<br />
over the inlet of the river culverts. This meant<br />
that there was a maximum permissible<br />
machinery reach and height restriction of 4.5<br />
m. Although a heavy duty scaffolding<br />
arrangement could be constructed at the liner<br />
launch site, no crane could be used to feed<br />
the impregnated liner to the scaffold.<br />
In all, the lining works were scheduled as a<br />
three week programme. Once the site was<br />
prepared and the liners were ready to invert,<br />
both of the liner installations took just three<br />
days each to complete - including installation<br />
and hot water curing.<br />
As previously mentioned, working in a river<br />
environment meant the flow had to be<br />
diverted on a continuous basis.<br />
Paul Smyth, Director of Insituform<br />
Environmental Techniques said: “In this<br />
project, we have carried out the largest CIPP<br />
lining job in Ireland to date in very difficult<br />
conditions while completing the work both on<br />
time and on budget. The close co-operation<br />
between the main contractor, Priority<br />
Construction and the project manager, RPS,<br />
resulted in a successful outcome of the project<br />
and complete client satisfaction.”<br />
For ITL, John Beech, Business Development<br />
Manager, commented: “These installations<br />
were not exactly ‘run-of-the-mill’ jobs. Access<br />
was tricky, particularly given the proximity of<br />
the substation. The lining operations<br />
themselves went very well, even with the<br />
logistics challenges of getting materials and<br />
supplies to relatively remote locations. It was<br />
a job well done.”<br />
Unnoticed in neighbourhoods<br />
around the world. From the U.K. and Europe to the USA<br />
and Asia, Insituform Blue ®<br />
is renewing<br />
drinking water pipelines with the<br />
most innovative, least disruptive<br />
trenchless technology available.<br />
We have helped communities around<br />
the world reduce leakage, improve<br />
water quality and restore structural<br />
integrity to their drinking water<br />
systems. Call or visit us online to<br />
learn what Insituform Blue ®<br />
can do for your neighbourhood,<br />
wherever you are.<br />
uksales@insituform.co.uk<br />
Tel 0 (44) 1924-277076<br />
www.insituform.co.uk<br />
© 2008 INA Acquisition Corp.<br />
2010 WSW 17
Rotork valve actuators assist high-tech upgrade<br />
Rotork IQT actuators installed on new pipework in the<br />
chambers between the membrane plants, operating the<br />
sewage inlet and outlet, air, sodium hypochlorite, wash<br />
water and permeate valves.<br />
T<br />
he Wessex <strong>Water</strong> sewage treatment works<br />
at Swanage utilises state-of-the-art<br />
membrane bioreactor technology to<br />
produce high quality effluent that exceeds EU<br />
standards and is cleaner than the sea into which<br />
it is discharged.<br />
Now nearing completion, a major plant<br />
upgrade at the site is introducing automation<br />
and energy saving measures, whilst increasing<br />
the size of the membrane treatment plant to<br />
provide spare capacity for future demand.<br />
Central to the upgrade, Profibus networkenabled<br />
Rotork IQT intelligent electric actuators<br />
have been installed to operate butterfly and plug<br />
valves on new pipework throughout the plant.<br />
Swanage STW treats sewage for a population of<br />
around 10,000 which can more than double<br />
when the area is busy with holidaymakers.<br />
Following preliminary screening and grit<br />
removal, sewage enters Kubota membrane<br />
plants installed in six large tanks for biological<br />
treatment and disinfection. The pores in the<br />
membranes are so small that they can prevent<br />
microscopic bacteria and viruses from passing<br />
through. The upgrade involves increasing the<br />
number of membrane packs in each tank to<br />
thirty-six, thus considerably increasing the<br />
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18 WSW 2010<br />
Rotork IQT actuators controlling butterfly valves on the<br />
pipework carrying air to the membrane plants.<br />
treatment capacity without exceeding the<br />
confines of the existing works’ footprint.<br />
Automation of the treatment process also<br />
enables it to run with increased efficiency and<br />
reduced energy consumption.<br />
On each of the membrane plants, the Rotork IQT<br />
actuators operate inlet isolation and outlet<br />
modulating valves for the sewage, together with<br />
air, sodium hypochlorite and wash water<br />
injection valves. Additional IQT actuators control<br />
the permeate isolation valves used for<br />
automated sequential flushing to maintain<br />
membrane efficiency. In total, fifty-one actuators<br />
are installed on each tank to provide automatic<br />
sequencing of the sewage treatment, membrane<br />
cleaning and backwashing processes.<br />
Fourteen Profibus-DP two-wire networks link the<br />
actuators to PLCs in the site’s central MCC. These<br />
are controlled by a PLC and SCADA system<br />
written by Wessex <strong>Water</strong>’s in-house Automation<br />
Team. The control PLC is a twin CPU<br />
configuration, with one dedicated to the control<br />
and monitoring of more than 300 actuators,<br />
whilst the other runs the complex automation<br />
process, resulting in the collection of control,<br />
status and full diagnostic data from each<br />
actuator, without any PLC speed or memory<br />
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One of the Rotork actuator diagnostic touch screen HMI<br />
displays on the site’s SCADA system.<br />
limitations. Diagnostic information is available,<br />
locally at the valve or nearby HMI, on the site<br />
SCADA system and at the regional operation<br />
centre at Bath. Remote diagnosis is a cost<br />
effective method of maintenance and service<br />
because the right operational staff can be sent to<br />
site when required.<br />
With the high level of process automation<br />
enabled by the Rotork actuators, come the<br />
added benefits of process integrity, audit ability<br />
and highly reliable and accurate process<br />
control. Running costs are expected to reduce<br />
due to more effective control of the plant, saving<br />
electrical power, cleaning agents and water. The<br />
effective use of Profibus technology has allowed<br />
significant installation savings in cabling,<br />
terminations, PLC hardware and labour.<br />
The Damar Group is the principal contractor for<br />
mechanical and electrical installation at the<br />
Swanage upgrade project, including the on-site<br />
fabrication and installation of pipework and<br />
actuated valves. The project manager is Wessex<br />
Engineering and Construction Services and the<br />
design consultant is Mott MacDonald. The<br />
Rotork actuators have been supplied in<br />
accordance with the framework agreement that<br />
the company holds with Wessex <strong>Water</strong>.<br />
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MiniRAE 3000 Portable Handheld PIDs<br />
W<br />
aterra are delighted to announce<br />
their appointment by RAE Systems to<br />
be their official environmental<br />
reseller of choice. This brings a whole new<br />
range of gas monitoring products to <strong>Water</strong>ra<br />
customers including the new MiniRAE 3000<br />
series of portable handheld photo-ionisation<br />
detector’s (PIDs).<br />
MiniRAE PIDs are one of the most advanced<br />
hand-held volatile organic compound (VOC)<br />
monitors on the market and are ideal for any<br />
application requiring broadband or<br />
compound specific VOC detection.<br />
Three portable PIDs are offered by <strong>Water</strong>ra<br />
including the MiniRAE LITE, MiniRAE 3000<br />
and UltraRAE 3000.<br />
The MinRAE LITE is one of the most reliable<br />
handheld volatile organic compound (VOC)<br />
monitors available. Its PID range of 0 to<br />
5,000ppm makes it an ideal instrument for<br />
routine site investigation, monitoring and<br />
construction projects. This entry level PID now<br />
includes ATEX certification as an option.<br />
The NEW MiniRAE 3000 is the successor to the<br />
MiniRAE 2000 and is their most advanced<br />
handheld volatile organic compound (VOC)<br />
monitor With an extended VOC range of 0 to<br />
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- a new standard in VOC monitoring from <strong>Water</strong>ra<br />
<strong>15</strong>,000ppm, logging capability at 1 minute<br />
intervals and optional wireless functionality<br />
this is an ideal instrument for situations<br />
requiring automated logging of results and for<br />
broader spectrum VOC detection.<br />
For compound specific detection at low<br />
concentrations, there is the UltraRAE 3000.<br />
This has the same exhanced features as the<br />
Since 1975 successfully growing through continuous product- and market extension.<br />
More than 8000 units in operation, equipped with the unique SCREWPELLER ® .<br />
AQUA TURBO ® AER-AS<br />
Direct drive floating surface aerator<br />
Headquarters<br />
Brusselsesteenweg 508<br />
B-<strong>15</strong>00 Halle – Belgium<br />
Tel. : 32 (0)2 362 02 62<br />
Fax : 32 (0)2 360 35 89<br />
E-mail : asi@aquaturbo.be<br />
www.aquaturbo.be<br />
European offices<br />
France<br />
Tel. : 33 (0)3 23 83 66 83<br />
Fax : 33 (0)3 23 83 68 41<br />
E-mail : aquaturbo@wanadoo.fr<br />
UK<br />
Tel. : 44 (0)1625 531 944<br />
Fax : 44 (0)1625 537 477<br />
E-mail : pwood@aquaturbo.demon.co.uk<br />
Germany<br />
Tel. : 49 (0)4392 913 772<br />
Fax : 49 (0)4392 913 776<br />
E-mail : ASIDeutschland@aol.com<br />
USA subsidiary and worldwide agents<br />
and distributors<br />
MiniRAE 3000 but with an extended detection<br />
range of 50 to 200ppb in benzene specific<br />
mode making it an ideal instrument for hazard<br />
assessment on contaminated land projects.<br />
It has rugged design features with the field user<br />
in mind. All MiniRAE units are built to last.<br />
They include a big graphic display, large<br />
function buttons which are operable with 3<br />
layers of gloves, a field-interchangeable<br />
battery pack and with easy access to the PID<br />
lamp and sensor which are easily replaceable<br />
without the need for any tools. Also included is<br />
an integrated flashlight for better visibility in<br />
low light, a rugged IP67 rated housing and a<br />
strong, protective removable rubber boot - and<br />
<strong>Water</strong>ra can provide service, maintenance<br />
and calibration at very competitive prices.<br />
ATEX certification is included as standard and<br />
the MiniRAE 3000 and UltraRAE 3000<br />
incorporate a built in 300 compound library<br />
allowing automatic correction of concentration<br />
units to specific gas type.<br />
<strong>Water</strong>ra are a specialist provider of<br />
groundwater and contaminated land<br />
monitoring products throughout the UK and<br />
Ireland.<br />
AQUA TURBO ® COVER TM<br />
Floating FRP spray cover for<br />
the AQUA TURBO ® AER-AS<br />
AQUA TURBO ® AER-GD<br />
Low speed surface aerator<br />
with floating rotor<br />
AQUA TURBO ® AER-SL<br />
Aspirator<br />
AQUA TURBO ® AER-SB/L<br />
Submersible aerator<br />
- either self aspirating<br />
- or connected to a surpressor<br />
AQUA TURBO ® MIX-SL<br />
Submersible mixer<br />
AQUA TURBO ® MIX-AS<br />
and MIX-BS<br />
Floating downdraft mixers<br />
with vertical shaft<br />
AQUA TURBO ® FB<br />
For foam aspiration and breaking<br />
AQUA TURBO ® FRED<br />
For both re-entrainment of<br />
floatables and basin mixing<br />
AQUA DECANT TM<br />
Floating weir for<br />
SBR reactor<br />
2010 WSW 19<br />
STUDIO DEWIT • 11/2008
Multiparameter colorimeter offers cost-effective clean and waste water testing<br />
A<br />
new, cost-effective instrument that lowers the<br />
cost of entry to multiparameter clean and<br />
waste water testing has been introduced by<br />
Camlab, one of the UK's leading scientific<br />
equipment suppliers.<br />
The Camlab <strong>Water</strong> MC500 multiparameter<br />
colorimeter is designed to test more than 70<br />
different clean and waste water testing parameters<br />
for the cost equivalent to two single parameter<br />
colorimeters.<br />
The MC500’s design combines the mobility of a<br />
portable photometer with the characteristics of a<br />
modern laboratory photometer. The instrument<br />
addresses all the important parameters of water<br />
analysis, from aluminium to zinc. The high level of<br />
accuracy of Camlab water reagents and the userfriendliness<br />
of the MC500 enable rapid and reliable<br />
analysis of water samples for a variety of<br />
application markets including utilities, power, field<br />
measurement, aquaculture and industrial<br />
manufacturing.<br />
F<br />
areham-based waste management<br />
specialist Cleansing Service Group (CSG)<br />
has strengthened its position as one of the<br />
UK’s leading environmental protection<br />
companies after completing an Environment<br />
Agency-approved programme of improvements<br />
at its long-established Botley site near<br />
Southampton.<br />
The company operates a hazardous waste<br />
treatment facility on the site, processing around<br />
20,000 tonnes of oily water wastes a year,<br />
collected largely from garage forecourt<br />
drainage systems.<br />
The facility separates the oil and water, with the<br />
oil treated for re-use as a low grade fuel and the<br />
water processed to allow eventual discharge into<br />
the sewer.<br />
High performance plastics<br />
for the water industry<br />
<strong>Water</strong> Filtration<br />
Troughing System<br />
20 WSW 2010<br />
Large Gear for<br />
Drum Screen System<br />
Depending on the application, or the users’<br />
requirements, this versatile instrument is capable of<br />
operating with powder pillows, tablets reagents or<br />
liquid reagents.<br />
The easy-to-use MC500 features automatic<br />
wavelength selection and operates with six<br />
interference filters and uses long-life LEDs as a lightsource.<br />
The MC500 has a memory capacity which<br />
is able to store up to 1,000 data sets.<br />
An optional infra-red interface for the MC500<br />
enables data to be transmitted to a computer or<br />
printer (RS 232 / USB).<br />
Camlab is one of the UK's leading scientific<br />
suppliers, with 58 years' experience in the<br />
laboratory market place. A UK market leader in<br />
<strong>Water</strong> Testing Camlab has recently expanded its<br />
portfolio of products and markets with the<br />
acquisition of LabSales and Patterson Scientific.<br />
Camlab offers a large range of laboratory and<br />
water brands as well its own manufactured<br />
chemicals, instruments and plastics.<br />
CSG leads the way in hazardous waste treatment techniques<br />
A site improvements programme, agreed with<br />
the EA as part of the Environmental Permit CSG<br />
hold to operate the facility, has now been<br />
completed at Botley. It ensures that only the most<br />
advanced systems are in place to prevent and<br />
control pollution.<br />
The permit is a European Union scheme<br />
designed to achieve high levels of environmental<br />
protection at industrial sites by preventing or<br />
reducing harmful air, water and land emissions.<br />
Permit holders are expected to use Best<br />
Available Techniques (BATs) to minimise the<br />
environmental impact of their activities.<br />
The EA has approved the CSG improvements,<br />
and the site is believed to be the first hazardous<br />
waste treatment facility in England and Wales to<br />
meet all required agency improvement<br />
<strong>Water</strong> Filtration<br />
Screens<br />
Tel: 028 8676 0058 / ROI: 048 8676 0058<br />
BENEFITS<br />
Improve performance<br />
Reduce downtime<br />
Increase productivity<br />
Improve wearlife<br />
Reduce costs<br />
conditions and operate entirely in accordance<br />
with Best Available Techniques (BAT).<br />
Improvement programmes are nearing<br />
completion at five other treatment plants<br />
operated by CSG.<br />
Group oil treatment plant manager Dave Earl<br />
said: “Our entire operation is linked to caring<br />
for the environment and we’ve worked very<br />
closely with the EA to ensure our Botley site<br />
reaches the highest standards of waste<br />
management by operating it to the best<br />
available techniques.<br />
“We’re now at the forefront of this kind of waste<br />
management procedure and we’re confident<br />
that the improvements we’re currently putting in<br />
place will mean all our other sites will achieve<br />
the same standard.”<br />
Design<br />
Manufacture<br />
Supply<br />
www.engineeringplasticsltd.com
Steelway Brickhouse secures framework agreement with Anglian <strong>Water</strong><br />
S<br />
teelway Brickhouse have recently secured a new<br />
3 year (plus 1, plus 1) framework with Anglian<br />
<strong>Water</strong> for the design, supply and installation of<br />
non security access covers. The deal, said to be worth<br />
over £1m is based around their ‘Stamp-Lock’ range of<br />
access covers with additional requirements, such as full<br />
civil’s installation and also compliance to the new British<br />
Standard, BS9124.<br />
Anglian <strong>Water</strong> is geographically the largest water and<br />
wastewater company in England and Wales, covering<br />
27,500 square kilometres, representing 18 per cent of<br />
the area of England and Wales. They provide water<br />
and wastewater services to more than five million<br />
domestic and commercial customers in the east of<br />
England and Hartlepool.<br />
Karen Thompson, who managed the tender process for<br />
the steel access cover framework said ‘Anglian <strong>Water</strong><br />
Services objective was to award a framework that<br />
offered competitive rates through standardization,<br />
whilst still offering up to date specifications. Anglian<br />
<strong>Water</strong> Services also understood the importance of a<br />
framework supplier that could fully support the business<br />
with survey, supply and fit services and therefore take<br />
responsibility for the complete package. Through<br />
having this full support package it will make it far easier<br />
for Anglian <strong>Water</strong> and its Contractors to specify and<br />
procure the right product for each specific application.’<br />
The framework was awarded to Steelway Brickhouse<br />
following a stringent framework process. Steelway<br />
s<br />
Brickhouse confirmed their commercial and technical<br />
EXPERTS IN WATER SOLUTIONS<br />
STEELWAY<br />
EXPERTS IN STEEL<br />
capability to meet with the specification and the ongoing<br />
obligations of Anglian <strong>Water</strong>.<br />
Steelway Brickhouse have been part of the Steelway<br />
group of companies since November 2007. The<br />
Steelway Group have over 80 years experience as a<br />
specialist metal fabrication business, and their expertise<br />
in this field has made them ideally placed to take<br />
advantage of the massive investment in the country’s<br />
regeneration and infrastructure programme.<br />
The company has two engineering facilities in the West<br />
Midland’s and currently employs over 180 staff, many<br />
of whom are highly qualified engineers and designers.<br />
The company operates a continuing professional<br />
development programme for all key employees, to<br />
ensure that they are fully up to speed with the latest<br />
advancements in design and manufacturing techniques<br />
and software developments. Customer relations and<br />
quality assurance are a byword at Steelway and the<br />
company is proud of the business relationships that<br />
have been developed within both the private and<br />
public sector. The company’s products are<br />
manufactured in accordance with BSEN ISO 9000,<br />
14001 and 18001 accreditations and holds Link up<br />
approval with Proof.<br />
The business is divided into four core divisions:<br />
Steelway who produce a range of Architectural<br />
metalwork and metal fabrication for construction and<br />
utilities industry, including, metal flooring, walkways,<br />
staircases, platforms, ladders, fire escapes, handrails,<br />
balustrades, architectural metalwork, and general<br />
Steelway is a leading engineering and fabrication<br />
company that specialises in the manufacture of steel,<br />
aluminium and GRP products for the water industry.<br />
NEW INTERACTIVE WEBSITE NOW LIVE<br />
fabrications in mild steel, aluminium, stainless steel and<br />
grp.<br />
Steelway Fensecure who produce a comprehensive<br />
range of fencing and street furniture products, including<br />
bow top fencing, vertical bar fencing, ornamental<br />
fencing, tubular fencing systems, gates, sports fencing,<br />
security fencing, multi use game areas, street furniture,<br />
teenage shelters and skate ramps.<br />
Steelway Brickhouse who besides their latest Stamp<br />
Lock development specialise in the production of access<br />
covers and security products in mild steel, stainless steel<br />
and aluminium for application across the water, sewer,<br />
telecommunications, power, rail, domestic, Industrial<br />
and commercial sectors. They have specialist expertise<br />
in anti terrorist and high security products, with ranges<br />
accredited to LPS1175 level 4. They are also a British<br />
Telecom approved manufacturer for their range of<br />
Precinct access covers. It is this proven technical<br />
knowledge, design capability and installation expertise<br />
that has led to more and more work being undertaken<br />
in the utilities and transport sectors and in particular the<br />
rail industry.<br />
Steelway Rail: Steelway’s involvement with the rail<br />
industry dates back as far as the early1930’s and the<br />
experience and knowledge gained from over 80 years<br />
in the industry has provided them with an enviable<br />
reputation. The recent increase in funding in rail<br />
infrastructure has seen the business develop a<br />
dedicated Rail Division that has already completed a<br />
number of high profile projects.<br />
● FLOORING<br />
● ACCESS COVERS<br />
● STAIRCASES<br />
● WALKWAYS<br />
● SECURITY FENCING<br />
● SECURITY DOORS<br />
● HAND RAILING<br />
● SECURITY GATES<br />
● PLATFORMS<br />
● BALUSTRADES<br />
● STRUCTURES<br />
● LADDERS<br />
● GANTRIES<br />
Tel: 01902 451733 Fax: 01902 452256<br />
Email: sales@steelway.co.uk www.steelway.co.uk<br />
2010 WSW 21
Manchester Airport run-off measured perfectly by Pulsar<br />
P<br />
ulsar Process Measurement have supplied a<br />
non-contacting ultrasonic open channel<br />
flow measurement system featuring their<br />
DUET transducer array to give excellent<br />
measurement accuracy in the airport’s critical<br />
22 WSW 2010<br />
API hydrocarbon separation<br />
unit. Pulsar’s FlowCERT<br />
system featuring the DUET<br />
transducer has achieved<br />
Class 1 MCERTs certification.<br />
Surface water runoff in an<br />
area as large as a major<br />
airport is considerable, and<br />
in certain areas may be<br />
mixed with aviation fuel, oil<br />
and other contaminants, so it<br />
has to be treated in the same<br />
way as any other industrial<br />
effluent before it can be<br />
discharged. That means<br />
separation, treatment and<br />
measurement of the final<br />
effluent flow, which is where<br />
Pulsar comes in.<br />
Pulsar supplied a v-notch<br />
weir plate along with a DUET<br />
transducer array and<br />
FlowCERT control unit to<br />
measure effluent flow through<br />
an open channel. As can be<br />
seen in the picture, the<br />
channel was in an exposed<br />
position, where solar<br />
radiation can be a significant<br />
factor affecting the accuracy<br />
of the measurement. The vnotch<br />
weir plate was sized for<br />
a maximum flow rate of 25<br />
litres per second, although<br />
the actual flow can be very<br />
small indeed in dry periods of<br />
the year. It is vital that the measurement remains<br />
reliable and accurate. The measurement of this<br />
type of application is particularly difficult; the<br />
ultrasonic technique is based on the<br />
measurement of the time taken for an echo to<br />
return to the face of a transducer, which is in turn<br />
dependent on the speed of sound. The speed of<br />
sound in air varies with air density, which is<br />
affected by air temperature. If the measurement<br />
device does not compensate quickly and<br />
accurately, errors are introduced into the result.<br />
In this case, because the head varies by around<br />
200mm between high flow and zero, it is crucial<br />
that the measurement is accurate and repeatable<br />
right down to the very lowest flows, and records<br />
a genuine zero when there is no flow at all.<br />
DUET is perfect for this type of application,<br />
consisting as it does of an array of two<br />
transducers that fire ultrasonic pulses<br />
simultaneously, which are then received at the<br />
lower transducer only. The FlowCERT controller<br />
then compares the two returning echoes. The two<br />
transducers are mounted on a heavy frame and<br />
the separation of the two transducers is a fixed<br />
distance, so any changes in the measured<br />
distance when comparing the two ultrasonic<br />
pulses must be down to variations in the speed of<br />
sound. This strategy allows the FlowCERT<br />
controller to compensate dynamically and<br />
accurately for these variances, applying that<br />
compensation to the flow measurement. Under<br />
MCERTs tests, this unique system has allowed<br />
FlowCERT and DUET to achieve industry-leading<br />
total error levels of only 0.037%, even under the<br />
new, stringent, solar radiation test.<br />
As Mark Stewart, the Airport’s <strong>Water</strong> Services<br />
Engineer in charge of the project, put it: ‘We<br />
were very pleased with the way that Pulsar<br />
responded to the project brief, and have been<br />
delighted with the performance of the DUET.<br />
We’re confident about the measurement, so we<br />
know we are submitting exactly the right figures<br />
to the EA. We’re now in the process of<br />
standardising on Pulsar equipment for all our<br />
flow and level measurement applications’.
Fixed-Film role in Catalonia for Eimco <strong>Water</strong> Technologies<br />
E<br />
Integrated Fixed-Film Activated Sludge system<br />
imco <strong>Water</strong> Technologies has won a £5M<br />
contract with FCC Construcción y Aqualia<br />
Infraestructuras to upgrade the existing<br />
Terrassa <strong>Waste</strong>water Treatment Plant, just north<br />
of Barcelona, owned by the Catalan <strong>Water</strong><br />
Agency (ACA), which is the public entity of the<br />
Government of Catalonia assigned to the<br />
Department of the Environment and Housing.<br />
The installation includes an IFAS (Integrated<br />
Fixed-Film Activated Sludge) system that will be<br />
used to improve the plant effluent quality,<br />
remove nutrients and increase the capacity of the<br />
existing plant by introducing extra biomass<br />
growing surface into the Bioreactors. This has<br />
removed the need, cost and disruption of civil<br />
construction, yet has increased the capacity of<br />
the plant by 25% (from 60.000 m3/day to<br />
75.000 m3/day).<br />
This additional surface area comes from a<br />
number of polypropylene Biotextiles, installed in<br />
stainless steel structures that will be submerged<br />
in the fine bubble aerated zones of the<br />
Bioreactors.<br />
Due to the limited space available in the existing<br />
plant, the Terrassa project required specially<br />
designed sliding steel supports that allow the<br />
IFAS cages to be easily moved inside the tanks<br />
for maintenance purposes.<br />
EIMCO <strong>Water</strong> Technologies is also installing<br />
three new secondary suction clarifiers (43m<br />
diameter) at Terrassa to improve the secondary<br />
settlement to help achieve better effluent<br />
parameters.<br />
EIMCO <strong>Water</strong> Technologies provided FCC<br />
Construcción y Aqualia Infraestructuras with a<br />
full real scale module to show how the<br />
polypropylene Biotextiles would operate and to<br />
allow oxygen transfer tests, as well as a small<br />
pilot Biotextile cage to run performance trials,<br />
both under the Catalan <strong>Water</strong> Agency (ACA)<br />
assignment and supervision.<br />
2010 WSW 23
Leak detection from your desktop<br />
T<br />
he PermaNet system transmits leak data<br />
collected from Permalog+ loggers directly to<br />
an office computer wirelessly via network<br />
radio or SMS repeater. The effectiveness of<br />
Permalog® technology has been proven all<br />
around the world – from Las Vegas to Beijing –<br />
and in some of the harshest conditions on earth.<br />
Easily installed on pipe fittings, the loggers listen<br />
F<br />
rom 1 April 2010 the storage of fuel oil in<br />
quantities above 200 litres in Scotland will<br />
require secondary containment such as a<br />
bund or drip tray. Failure to do so could result in<br />
a fine of up to £40,000.<br />
The “<strong>Water</strong> Environment (Oil Storage) (Scotland)<br />
Regulations 2006” become mandatory on that<br />
date having been originally introduced in<br />
October 2006.<br />
Operating at the forefront of tank design and<br />
manufacturing innovation, Aberdeen-based<br />
Balmoral Tanks understands the UK fuel oil<br />
storage market like few others. SEPA’s regulatory<br />
deadline reflects what the company has been<br />
promoting for a number of years - the efficient<br />
and environmentally responsible storage and<br />
dispensing of fuel oils.<br />
Balmoral has developed a range of products for<br />
storing and dispensing fuel oil, diesel and<br />
heating oil while also introducing a<br />
comprehensive range of waste oil tanks.<br />
Ranging from 1135-10,000 litres, the<br />
company’s bunded tanks and “Superfill”<br />
dispensing stations are the result of substantial<br />
R&D investment.<br />
Supported by a nationwide group of distributors,<br />
Balmoral operates a highly efficient transport<br />
network that guarantees deliveries in<br />
accordance with client requirements.<br />
Allan Joyce, managing director of Balmoral<br />
24 WSW 2010<br />
for the noise made by water leaking from pipes<br />
and, when a potential leak is detected, they enter<br />
an alarm state and transmit a radio signal to<br />
indicate a "LEAK" condition.<br />
Loggers can be quickly deployed and used<br />
repeatedly with no disruption to the surrounding<br />
area or to the water supply, and the precise<br />
location of each logger can be recorded onto<br />
detailed GPS mapping software as it is put into<br />
the ground. Each is immersion-tested to IP68,<br />
enabling continuous operation even in flooded<br />
chambers. They are powered by low cost,<br />
replaceable batteries and are tough enough to<br />
ensure that long-term low leakage levels can be<br />
achieved and held easily, with minimum<br />
maintenance.<br />
PermaNet can be configured to send an<br />
automatic alert whenever one of the loggers<br />
reports a potential leak, meaning leakage teams’<br />
speed of response and accuracy of deployment<br />
can be maximised. This increased efficiency<br />
means that both new and existing leaks can be<br />
targeted more quickly; saving more water, and<br />
reducing the risk to surrounding infrastructure. A<br />
complete network of devices creates a powerful<br />
system to supply up-to-date flow data and<br />
effective water management. Leak sizes can be<br />
determined by matching daily leak alarms with<br />
flow data, and problem zones can be brought<br />
quickly and effectively under control.<br />
A new development called ALMOS (Acoustic<br />
Leak Monitoring Online System) now uses this<br />
data, in conjunction with popular online<br />
mapping technology, to provide a live, on-screen<br />
tracking application for deployed Permalog<br />
loggers from any internet-connected PC, without<br />
any specialist software. The location and leak<br />
status of each logger is displayed directly and<br />
accurately on a map of the area, with further<br />
information available at the click of a button.<br />
Fuel oil storage in Scotland deadline looms<br />
Tanks, said: “As an independent and clientfocused<br />
company, we continue to invest in our<br />
range of products ensuring that every<br />
requirement is met. Having pioneered the<br />
industry with bunded tanks and customised<br />
dispensing stations we believe we are uniquely<br />
placed in the UK sector.<br />
“We understand market demands and make it<br />
as easy as possible for clients to order precisely<br />
what they need and have it delivered when and<br />
where they want it. This is<br />
no small consideration<br />
when you think about the<br />
size of some of our larger<br />
tanks.<br />
“So, whether you require<br />
a 500 litre waste oil tank<br />
or a 10,000 litre fully<br />
equipped Superfill we<br />
would welcome the<br />
opportunity to discuss<br />
your specific<br />
requirements.”<br />
Offering a distinctive<br />
service to the industry,<br />
Balmoral Tanks has<br />
developed a number of<br />
web-based training<br />
modules - one of which<br />
focuses on fuel oil<br />
storage. The fuel oil storage training module<br />
covers essential information and is split into three<br />
easy to understand sections: product, process<br />
and market; product selection and accessories;<br />
installation, maintenance and legislation.<br />
“We are optimistic that customers will see the<br />
value of this online information”, said Mr Joyce.<br />
“Clients and users can develop their knowledge<br />
at a time that suits them and their business<br />
needs.”
Future<br />
Environmental<br />
Services<br />
Future Environmental Services Ltd is a private limited<br />
company formed in Paisley, Scotland in March<br />
1999. The company has continued to grow<br />
year on year expanding our range of<br />
drainage maintenance services to an<br />
increasing number of industry sectors.<br />
From our inception, we have established a firm<br />
foothold and become a respected service provider<br />
within the water and utility industries. We have<br />
a flawless reputation for quality, safety and for<br />
providing the flexibility our industry demands.<br />
The knowledge we have gained working in the<br />
challenging and busy environments of both<br />
remote rural locations and urban environments,<br />
sets us apart from our competitors.<br />
Why Future?<br />
One of the cornerstones of our culture is to be an<br />
organisation that delivers solutions and not problems, all<br />
of our people have a “can do” attitude to the way they<br />
approach their work. We stay at the leading edge of technology<br />
and work with our suppliers to increase innovation through research<br />
and development.<br />
Our Services<br />
Sewer & Pipe Cleaning<br />
Industrial Cleaning<br />
Precision Root Cutting<br />
CCTV Surveys<br />
Lateral Inspection Surveys<br />
TISCIT Surveys<br />
Sonar Surveys<br />
Asset Management<br />
Drainage Area Studies<br />
Flow & Load Surveys<br />
Section 24 Investigations<br />
Manhole Surveys<br />
CSO Surveys<br />
Pumping Station Surveys<br />
For further information please contact us on:<br />
0845 555 555 7<br />
Support Services: Unit 21 School Lane, Charnley Fold Estate,<br />
Bamber Bridge, Preston, PR5 6PS<br />
website : www.fesuk.com email : info@fesuk.com<br />
Pollution Surveys<br />
CIPP Lining & Patching<br />
Manhole Sealing<br />
Lateral Cutting<br />
High Pressure Precision Cutting<br />
2010 WSW 25
Cable location loca ation has never neve er been<br />
easier or<br />
safer, saafer,<br />
with the<br />
EZiSYSTEM EZiSYSTEM M range of f Cable<br />
Avoidance voidance Tools T TTools<br />
ools<br />
The EZiCAT cable avoidance tool has been<br />
designed with the main emphasis on safety,<br />
our aim being to reduce on-site strike incidents<br />
by using the latest electronic technology to<br />
signi�cantly reduce the human error element.<br />
EZiCAT EEZiCAT<br />
T Unique Un Unique nique<br />
Features: FFeatur<br />
FFeatur<br />
es:<br />
Automatic Au utomatic Pinpointing<br />
Pinpoin nting<br />
Say Sa ay goodbye to ‘traditional’ ‘traditiona al’ manually<br />
adjusted adj justed contr controls! ols! Intelligent ent softwar software<br />
automatically aut tomatically adjusts the sensitivity of<br />
the e EZiCAT EZiCA AT T making it extr extremely xtremely<br />
easy<br />
to operate.<br />
Always Al lways Switches on o in<br />
POWER PO OWER Mode<br />
Ensuring En suring buried services with a power<br />
signal sig gnal (such as high voltage ge cables) are ar are<br />
detected det tected �rst �rst for maximum<br />
m safety.<br />
Starts St tarts with Maximum Maxim mum<br />
Sensitivity Seensitivity<br />
For Fo r safe operation, ensuring ng buried<br />
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services ser rvices ar are e not missed.<br />
In-built In -built TTest<br />
Test est Funct Function<br />
tion<br />
Allowing Allo owing users to tests the e hardware<br />
and d software<br />
functionality; y; ensuring<br />
the the e functionality y of the EZiCAT EZiCA ZiCAAT<br />
T<br />
before<br />
it’ it’s s used.<br />
Cable Ca able Detection Ltd<br />
T: : +44(0)1782 + +44(0)1782 654454<br />
654454<br />
F: +44(0)1782 642585<br />
E: sales@cabledetection.co.uk<br />
co.uk<br />
www.cabledetection.co.uk<br />
ww ww.cabledetection.co.uk<br />
.uk