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GPTC Z380.1 - Addendum No. 8 - 2007 - American Gas Association

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September 26, <strong>2007</strong><br />

Dear Guide Purchaser,<br />

Paul Cabot, C.G.E.<br />

<strong>GPTC</strong> Secretary<br />

(202) 824-7312<br />

Fax (202) 824-9122<br />

pcabot@aga.org<br />

Enclosed is <strong>Addendum</strong> <strong>No</strong>. 8 to ANSI <strong>GPTC</strong> Z380, Guide for <strong>Gas</strong> Transmission and Distribution<br />

Piping Systems, 2003 Edition. Your purchase of the 2003 edition entitles you to receive all addenda.<br />

Addenda are formatted to enable the replacement of pages in your Guide with the updated enclosed<br />

pages. Please follow the table on page 2.<br />

On behalf of the <strong>Gas</strong> Piping Technology Committee and the <strong>American</strong> <strong>Gas</strong> <strong>Association</strong>, thank<br />

you for your purchase and interest in the Guide.<br />

Sincerely<br />

Secretary<br />

<strong>GPTC</strong>/Z380


BLANK


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND DISTRIBUTION PIPING SYSTEMS<br />

2003 EDITON<br />

ADDENDUM NO. 8, April <strong>2007</strong><br />

The changes in this addendum are marked by wide vertical lines inserted to the left of modified text,<br />

overwriting the left border of most tables, and use of a block symbol (�) where needed. The Federal<br />

Regulations were changed by two amendment actions that affected nine sections of the Guide. Four<br />

transactions affected five sections of the Guide.<br />

Editorial updates include application of the Editorial Guidelines, updating reference titles, adjustments to<br />

page numbering, and adjustment of text on pages. While only significant editorial updates are marked, all<br />

affected pages carry the current addendum footnote. Editorial updates affected 23 sections of the Guide.<br />

The following table shows the affected sections, the pages to be removed, and their replacement pages.<br />

1


FS Amendment - Amdt. Number<br />

New or Updated GM - TR Number<br />

GM Under Review - GMUR<br />

Editorial Update - EU<br />

Guide Section Reason For Change Pages to be Removed Replacement Pages<br />

Title Page EU i/ii i/ii<br />

Table of Contents EU vii/viii vii/viii<br />

Historical Reconstruction EU, Amdts 192-103 xxiii/xxiv thru<br />

xxiii/xxiv thru<br />

of Part 192<br />

[Amended], 192-104 xxx(a)/xxx(b)<br />

xxx(a)/xxx(b)<br />

Historical Record of Amdts 192-103<br />

xlix/l thru lix/lx xlix/l thru lix/lx<br />

Amendments to Part 192<br />

[Amended], 192-104<br />

Membership List EU<br />

Subpart A 192.1 EU, Amdt 192-103<br />

[Amended]<br />

11/12 thru 21/22 &<br />

25/26<br />

11/12 thru 21/22 &<br />

25/26<br />

192.3 EU<br />

192.7 EU, Amdt 192-103<br />

[Amended]<br />

192.10 EU 28(a)/28(b) 28(a)/28(b)<br />

192.11 EU<br />

Subpart C 192.121 EU 43/44 43/44<br />

Subpart D 192.141 EU 49/50 thru 53/54 49/50 thru 53/54<br />

192.143 EU, Amdt 192-104<br />

192.147 EU<br />

Subpart E 192.227 Amdt 192-103<br />

[Amended]<br />

89/90 89/90<br />

Subpart I 192.471 EU 157/158 thru 157/158 thru<br />

192.475 EU, TR03-17 166(a)/166(b) 166(c)/166(d)<br />

192.476 Amdt 192-104<br />

192.485 EU<br />

Subpart J 192.505 EU, TR04-20 169/170 169/170<br />

Subpart M 192.727 EU, Amdt 192-103 237/238 thru 241/242 237/238 thru 241/242<br />

[Amended], TR06-18<br />

192.736 EU<br />

Subpart O 192.903 EU, Amdt 192-103 262(i)/262(j) &<br />

[Amended]<br />

262(k)/262(l)<br />

192.939 EU 262(am)/262(an) thru<br />

262(au)/262(av)<br />

192.945 TR04-54<br />

192.949 Amdt 192-103<br />

[Amended]<br />

192.951 Amdt 192-103<br />

[Amended]<br />

GMA G-191-3 EU PHMSA form dated<br />

03/05 for Distribution<br />

System Annual Report<br />

GMA G-192-1 EU, TR03-17, TR04-54 313/314 thru<br />

326(d-1)/326(d-2)<br />

2<br />

262(i)/262(j) &<br />

262(k)/262(l)<br />

262(am)/262(an) thru<br />

262(au)/262(av)<br />

PHMSA form dated<br />

12/05 for Distribution<br />

System Annual Report<br />

313/314 thru<br />

326(d-1)/326(d-2)


Guide for<br />

<strong>Gas</strong> Transmission<br />

and<br />

Distribution Piping<br />

Systems<br />

<strong>GPTC</strong> <strong>Z380.1</strong> - 2003<br />

<strong>Addendum</strong> <strong>No</strong>. 8 – <strong>2007</strong><br />

Author:<br />

<strong>Gas</strong> Piping Technology Committee (<strong>GPTC</strong>) Z380<br />

Accredited by ANSI<br />

Approved by<br />

<strong>American</strong> National Standards Institute (ANSI)<br />

April 23, <strong>2007</strong><br />

April <strong>2007</strong><br />

an <strong>American</strong> National Standard<br />

i<br />

Secretariat:<br />

<strong>American</strong> <strong>Gas</strong> <strong>Association</strong><br />

ANSI/<strong>GPTC</strong> <strong>Z380.1</strong>-2003<br />

Catalog Number: X603068


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

PLEASE NOTE<br />

Addenda to this Guide will also be issued in loose-leaf format so that users will be able to keep the<br />

Guide up-to-date by replacing the pages that have been revised with the new pages. It is advisable,<br />

however, that pages which have been revised be retained so that the chronological development of<br />

the Federal Regulations and the Guide is maintained.<br />

CAUTION<br />

As part of subscription service, <strong>GPTC</strong> (using AGA as Secretariat) will try to keep subscribers<br />

informed on the current Federal Regulations as released by the Department of Transportation (DOT)<br />

This is done by periodically issuing addenda to update both the Federal Regulations and the guide<br />

material. However, the <strong>GPTC</strong> assumes no responsibility in the event the material that is<br />

automatically mailed to subscribers never reaches its destination, or is delivered late. Otherwise, the<br />

subscriber is reminded that the changes to the Regulations can be timely noted on the Federal<br />

Register's web site.<br />

<strong>No</strong> part of this document may be reproduced in any form, in an electronic retrieval system or otherwise,<br />

without the prior written permission of the <strong>American</strong> <strong>Gas</strong> <strong>Association</strong>.<br />

Participation by state and federal agency representative(s) or person(s) affiliated with industry is not to be<br />

interpreted as government or industry endorsement of the guide material in this Guide.<br />

Conversions of figures to electronic format courtesy of ViaData Incorporated.<br />

Copyright 2003<br />

THE AMERICAN GAS ASSOCIATION<br />

400 N. Capitol St., NW<br />

Washington, DC 20001<br />

All Rights Reserved<br />

Printed in U.S.A.<br />

<strong>Addendum</strong> <strong>No</strong>. 1, September 2004 ii


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

192.473 External corrosion control: Interference currents.................................................... 157<br />

192.475 Internal corrosion control: General.......................................................................... 158<br />

192.476 Internal corrosion control: Design and construction of transmission line............... 161<br />

192.477 Internal corrosion control: Monitoring...................................................................... 162<br />

192.479 Atmospheric corrosion control: General ................................................................. 162<br />

192.481 Atmospheric corrosion control: Monitoring ............................................................. 163<br />

192.483 Remedial measures: General ................................................................................. 164<br />

192.485 Remedial measures: Transmission lines................................................................ 165<br />

192.487 Remedial measures: Distribution lines other than cast<br />

iron or ductile iron lines ..............................................................................166(a)<br />

192.489 Remedial measures: Cast iron and ductile iron pipelines ..................................166(a)<br />

192.490 Direct Assessment...............................................................................................166(b)<br />

192.491 Corrosion control records....................................................................................166(b)<br />

SUBPART J -- TEST REQUIREMENTS .......................................................................................... 167<br />

192.501 Scope....................................................................................................................... 167<br />

192.503 General requirements.............................................................................................. 167<br />

192.505 Strength test requirements for steel pipeline to<br />

operate at a hoop stress of 30 percent or more of SMYS ............................ 168<br />

192.507 Test requirements for pipelines to operate at a hoop<br />

stress less than 30 percent of SMYS and at or above 100 p.s.i.g................ 171<br />

192.509 Test requirements for pipelines to operate below 100 p.s.i.g. ............................... 171<br />

192.511 Test requirements for service lines ......................................................................... 172<br />

192.513 Test requirements for plastic pipelines ................................................................... 172<br />

192.515 Environmental protection and safety requirements................................................ 173<br />

192.517 Records.................................................................................................................... 176<br />

SUBPART K -- UPRATING .............................................................................................................. 177<br />

192.551 Scope....................................................................................................................... 177<br />

192.553 General requirements.............................................................................................. 177<br />

192.555 Uprating to a pressure that will produce a hoop stress<br />

of 30 percent or more of SMYS in steel pipelines ......................................... 179<br />

192.557 Uprating: Steel pipelines to a pressure that will produce a hoop stress less<br />

than 30 percent of SMYS: plastic, cast iron, and ductile iron pipelines........ 181<br />

SUBPART L -- OPERATIONS.......................................................................................................... 185<br />

192.601 Scope....................................................................................................................... 185<br />

192.603 General provisions................................................................................................... 185<br />

192.605 Procedural manual for operations, maintenance, and emergencies ..................... 186<br />

192.607 (Removed and reserved) ........................................................................................ 193<br />

192.609 Change in class location: Required study............................................................... 194<br />

192.611 Change in class location: Confirmation or revision of<br />

maximum allowable operating pressure........................................................ 194<br />

192.612 Underwater inspection and re-burial of pipelines<br />

in the Gulf of Mexico and its inlets ................................................................. 195<br />

192.613 Continuing surveillance ........................................................................................... 196<br />

192.614 Damage prevention program ..............................................................................197(b)<br />

192.615 Emergency plans..................................................................................................... 203<br />

192.616 Public awareness .................................................................................................... 211<br />

192.617 Investigation of failures............................................................................................ 212<br />

192.619 What is the maximum allowable operating pressure for steel<br />

or plastic pipelines?........................................................................................ 214<br />

192.621 Maximum allowable operating pressure: High-pressure<br />

distribution systems........................................................................................ 215<br />

192.623 Maximum and minimum allowable operating pressure: Low-pressure<br />

distribution systems........................................................................................ 216<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April 2008 vii


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

192.625 Odorization of gas.................................................................................................... 217<br />

192.627 Tapping pipelines under pressure........................................................................... 219<br />

192.629 Purging of pipelines ................................................................................................. 221<br />

SUBPART M -- MAINTENANCE ...................................................................................................... 223<br />

192.701 Scope....................................................................................................................... 223<br />

192.703 General .................................................................................................................... 223<br />

192.705 Transmission lines: Patrolling ................................................................................. 226<br />

192.706 Transmission lines: Leakage surveys..................................................................... 228<br />

192.707 Line markers for mains and transmission lines ...................................................... 229<br />

192.709 Transmission lines: Record keeping....................................................................... 230<br />

192.711 Transmission lines: General requirements for repair procedures.......................... 230<br />

192.713 Transmission lines: Permanent field repair of imperfections<br />

and damages.................................................................................................. 231<br />

192.715 Transmission lines: Permanent field repair of welds.............................................. 233<br />

192.717 Transmission lines: Permanent field repair of leaks............................................... 233<br />

192.719 Transmission lines: Testing of repairs .................................................................... 234<br />

192.721 Distribution systems: Patrolling ............................................................................... 234<br />

192.723 Distribution systems: Leakage surveys ................................................................. 236<br />

192.725 Test requirements for reinstating service lines ....................................................... 238<br />

192.727 Abandonment or deactivation of facilities ............................................................... 238<br />

192.729 (Removed) ............................................................................................................... 241<br />

192.731 Compressor stations: Inspection and testing of relief devices............................... 241<br />

192.733 (Removed) ............................................................................................................... 241<br />

192.735 Compressor stations: Storage of combustible materials........................................ 242<br />

192.736 Compressor stations: <strong>Gas</strong> detection....................................................................... 242<br />

192.737 (Removed) ............................................................................................................... 243<br />

192.739 Pressure limiting and regulating stations: Inspection and testing .......................... 243<br />

192.741 Pressure limiting and regulating stations: Telemetering or<br />

recording gauges............................................................................................ 245<br />

192.743 Pressure limiting and regulating stations: Testing of<br />

relief devices................................................................................................... 247<br />

192.745 Valve maintenance: Transmission lines ................................................................. 248<br />

192.747 Valve maintenance: Distribution systems............................................................... 249<br />

192.749 Vault maintenance................................................................................................... 250<br />

192.751 Prevention of accidental ignition ............................................................................. 252<br />

192.753 Caulked bell and spigot joints ................................................................................. 255<br />

192.755 Protecting cast-iron pipelines .................................................................................. 256<br />

192.761 (Removed) ............................................................................................................... 256<br />

SUBPART N -- QUALIFICATION OF PIPELINE PERSONNEL..................................................... 259<br />

192.801 Scope....................................................................................................................... 259<br />

192.803 Definitions ................................................................................................................ 260<br />

192.805 Qualification program ..........................................................................................262(a)<br />

192.807 Recordkeeping......................................................................................................262(f)<br />

192.809 General ................................................................................................................262(g)<br />

SUBPART O -- PIPELINE INTEGRITY MANAGEMENT.............................................................262(i)<br />

192.901 What do the regulations in this subpart cover? ...................................................262(i)<br />

192.903 What definitions apply to this subpart? ................................................................262(j)<br />

192.905 How does an operator identify a high consequence area?...............................262(m)<br />

192.907 What must an operator do to implement this subpart? .................................. 262(n-5)<br />

192.909 How can an operator change its integrity management program?....................262(p)<br />

<strong>Addendum</strong> <strong>No</strong>. 7, December 2006 viii


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Complete through Amendment 192-104)<br />

Part 192<br />

Subpart<br />

SUBPART A –<br />

GENERAL<br />

SUBPART B –<br />

MATERIALS<br />

Part 192<br />

Section<br />

192.1<br />

192.3<br />

192.5<br />

192.7<br />

192.8<br />

192.9<br />

192.10<br />

192.11<br />

[192.12]<br />

192.13<br />

192.14<br />

192.15<br />

192.16<br />

[192.17]<br />

192.51<br />

192.53<br />

192.55<br />

192.57<br />

192.59<br />

192.61<br />

192.63<br />

192.65<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

04/14/06<br />

03/19/98<br />

11/13/72<br />

12/30/77<br />

09/13/95<br />

01/01/71<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> xxiii<br />

Amendments (if any)<br />

192-27, 192-67, 192-78, 192-81<br />

192-92, RIN 2137-AD77, 192-102,<br />

�192-103<br />

192-13, 192-27, 192-58, 192-67,<br />

192-72 + Ext., 192-78, 192-81,<br />

192-85, 192-89, RIN 2137-AD43<br />

192-93, 192-94, 192-98,<br />

RIN 2137-AD77<br />

192-27, 192-56, 192-78, 192-85<br />

192-37, 192-51, 192-68, 192-78<br />

192-94, RIN 2137-AD77, 192-99<br />

192-102, 192-103<br />

192-102<br />

192-72 + Ext., 192-95 Corr., 192-102<br />

192-81, RIN 2137-AD77<br />

192-68, 192-75, 192-78<br />

192-10, 192-36 (removed)<br />

192-27, 192-30, 192-102<br />

192-30<br />

192-74, 192-74A, 192-84<br />

192-1, 192-27A Ext., 192-38<br />

(removed)<br />

192-3, 192-12, 192-51, 192-68,<br />

192-85<br />

192-62 (removed and reserved)<br />

192-19, 192-58<br />

192-62 (removed and reserved)<br />

192-3, 192-31, 192-31A, 192-61,<br />

192-61A, 192-62, 192-68, 192-76<br />

192-12, 192-17, 192-68


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Continued)<br />

Part 192<br />

Subpart<br />

SUBPART C - PIPE<br />

DESIGN<br />

Part 192<br />

Section<br />

192.101<br />

192.103<br />

192.105<br />

192.107<br />

192.109<br />

192.111<br />

192.113<br />

192.115<br />

192.117<br />

192.119<br />

192.121<br />

192.123<br />

192.125<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 xxiv<br />

Amendments (if any)<br />

192-47, 192-85<br />

192-78, 192-84, 192-85<br />

192-85<br />

192-27<br />

192-37, 192-51, 192-62, 192-68,<br />

192-85, 192-94<br />

192-85<br />

192-37, 192-62 (removed and<br />

reserved)<br />

192-62 (removed and reserved)<br />

192-31, 192-78, 192-85, 192-94,<br />

�192-103<br />

192-31, 192-78, 192-85, 192-93<br />

�192-94, 192-103<br />

192-62, 192-85


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Continued)<br />

Part 192<br />

Subpart<br />

SUBPART D – DESIGN<br />

OF PIPELINE<br />

COMPONENTS<br />

Part 192<br />

Section<br />

192.141<br />

192.143<br />

192.144<br />

192.145<br />

192.147<br />

192.149<br />

192.150<br />

192.151<br />

192.153<br />

192.155<br />

192.157<br />

192.159<br />

192.161<br />

192.163<br />

192.165<br />

192.167<br />

192.169<br />

192.171<br />

192.173<br />

192.175<br />

192.177<br />

192.179<br />

192.181<br />

192.183<br />

192.185<br />

192.187<br />

192.189<br />

192.191<br />

192.193<br />

192.195<br />

192.197<br />

192.199<br />

192.201<br />

192.203<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

08/04/83<br />

05/12/94<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> xxv<br />

Amendments (if any)<br />

�192-48, 192-104<br />

192-45, 192-94<br />

192-3, 192-22, 192-37, 192-62,<br />

192-85, 192-94, 192-103<br />

192-62, 192-68<br />

192-72 + Ext., 192-85, 192-97<br />

192-85<br />

192-3, 192-68, 192-85<br />

192-27, 192-58<br />

192-27, 192-37, 192-68, 192-85<br />

192-27, 192-85<br />

192-85<br />

192-58, 192-62, 192-68, 192-85<br />

192-27, 192-78, 192-85<br />

192-85<br />

192-85<br />

192-76<br />

192-3, 192-58<br />

192-85, 192-93<br />

192-3<br />

192-9, 192-85<br />

192-78, 192-85


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Continued)<br />

Part 192<br />

Subpart<br />

SUBPART E –<br />

WELDING OF STEEL<br />

IN PIPELINES<br />

SUBPART F –<br />

JOINING OF<br />

MATERIALS OTHER<br />

THAN BY WELDING<br />

Part 192<br />

Section<br />

192.221<br />

[192.223]<br />

192.225<br />

192.227<br />

192.229<br />

192.231<br />

192.233<br />

192.235<br />

[192.237]<br />

[192.239]<br />

192.241<br />

192.243<br />

192.245<br />

192.271<br />

192.273<br />

192.275<br />

192.277<br />

192.279<br />

192.281<br />

192.283<br />

192.285<br />

192.287<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

07/01/80<br />

07/01/80<br />

07/01/80<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 xxvi<br />

Amendments (if any)<br />

192-52 (removed)<br />

192-18, 192-22, 192-37, 192-52,<br />

�192-94, 192-103<br />

192-18, 192-18A, 192-22, 192-37,<br />

192-43, 192-52, 192-75, 192-78,<br />

�192-94, 192-103<br />

192-18, 192-18A, 192-37, 192-78,<br />

�192-85, 192-94, 192-103<br />

192-37, 192-52 (removed)<br />

192-37, 192-52 (removed)<br />

192-18, 192-18A, 192-37, 192-78,<br />

�192-85, 192-94, 192-103<br />

192-27, 192-50, 192-78<br />

192-27, 192-46<br />

192-62<br />

192-62<br />

192-62, 192-68<br />

192-34, 192-58, 192-61, 192-68,<br />

192-78<br />

192-34 + Ext., 192-34A, 192-34B,<br />

192-68, 192-78, 192-85, 192-94<br />

�192-103<br />

192-34 + Ext., 192-34A, 192-34B<br />

192-93, 192-94<br />

192-34 + Ext., 192-94


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Continued)<br />

Part 192<br />

Subpart<br />

SUBPART G –<br />

GENERAL<br />

CONSTRUCTION<br />

REQUIREMENTS FOR<br />

TRANSMISSION<br />

LINES AND MAINS<br />

Part 192<br />

Section<br />

192.301<br />

192.303<br />

192.305<br />

192.307<br />

192.309<br />

192.311<br />

192.313<br />

192.315<br />

192.317<br />

192.319<br />

192.321<br />

192.323<br />

192.325<br />

192.327<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

<strong>Addendum</strong> <strong>No</strong>. 1, September 2004 xxvii<br />

Amendments (if any)<br />

192-3, 192-85, 192-88<br />

192-93<br />

192-26, 192-29, 192-49, 192-85<br />

192-85<br />

192-27, 192-78<br />

192-27, 192-78, 192-85<br />

�192-78, 192-85, 192-93, 192-94<br />

192-85<br />

�192-27, 192-78, 192-85, 192-98


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Continued)<br />

Part 192<br />

Subpart<br />

SUBPART H –<br />

CUSTOMER METERS,<br />

SERVICE<br />

REGULATORS, AND<br />

SERVICE LINES<br />

SUBPART I –<br />

REQUIREMENTS FOR<br />

CORROSION<br />

CONTROL<br />

Part 192<br />

Section<br />

192.351<br />

192.353<br />

192.355<br />

192.357<br />

192.359<br />

192.361<br />

192.363<br />

192.365<br />

192.367<br />

192.369<br />

192.371<br />

192.373<br />

192.375<br />

192.377<br />

192.379<br />

192.381<br />

192.383<br />

192.451<br />

192.452<br />

192.453<br />

192.455<br />

192.457<br />

192.459<br />

192.461<br />

192.463<br />

192.465<br />

192.467<br />

192.469<br />

192.471<br />

192.473<br />

192.475<br />

�192.476<br />

192.477<br />

192.479<br />

192.481<br />

192.483<br />

192.485<br />

192.487<br />

192.489<br />

192.490<br />

192.491<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

11/03/72<br />

07/22/96<br />

02/03/98<br />

08/01/71<br />

12/30/77<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

05/23/07<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

08/01/71<br />

10/25/05<br />

08/01/71<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> xxviii<br />

192-85, 192-93<br />

192-58<br />

Amendments (if any)<br />

192-3, 192-85<br />

192-75, 192-85, 192-93<br />

192-75<br />

192-3, 192-85<br />

192-85<br />

192-78<br />

192-8<br />

192-79, 192-80, 192-85<br />

192-83<br />

192-4, 192-27, 192-33<br />

192-30, 192-102<br />

192-4, 192-71<br />

192-4, 192-28, 192-39, 192-78,<br />

192-85<br />

192-4, 192-33, 192-93<br />

192-4, 192-87<br />

192-4<br />

192-4<br />

192-4, 192-27, 192-33, 192-35,<br />

192-35A, 192-85, 192-93<br />

192-4, 192-33<br />

192-4, 192-27<br />

192-4<br />

192-4, 192-33<br />

192-4, 192-33, 192-78, 192-85<br />

192-104<br />

192-4, 192-33<br />

192-4, 192-33, 192-93<br />

192-4, 192-27, 192-33, 192-93<br />

192-4<br />

192-4, 192-33, 192-78, 192-88<br />

192-4, 192-88<br />

192-4<br />

192-101<br />

192-4, 192-33, 192-78


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Continued)<br />

Part 192<br />

Subpart<br />

SUBPART J - TEST<br />

REQUIREMENTS<br />

SUBPART K -<br />

UPRATING<br />

SUBPART L -<br />

OPERATIONS<br />

Part 192<br />

Section<br />

192.501<br />

192.503<br />

192.505<br />

192.507<br />

192.509<br />

192.511<br />

192.513<br />

192.515<br />

192.517<br />

192.551<br />

192.553<br />

192.555<br />

192.557<br />

192.601<br />

192.603<br />

192.605<br />

192.607<br />

192.609<br />

192.611<br />

192.612<br />

192.613<br />

192.614<br />

192.615<br />

192.616<br />

192.617<br />

192.619<br />

192.621<br />

192.623<br />

192.625<br />

192.627<br />

192.629<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

01/06/92<br />

04/01/83<br />

02/11/95<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 xxix<br />

Amendments (if any)<br />

192-58, 192-60, 192-60A<br />

192-85, 192-94<br />

192-58, 192-85<br />

192-58, 192-85<br />

192-75, 192-85<br />

192-77, 192-85<br />

192-93<br />

192-78, 192-93<br />

192-37, 192-62, 192-85<br />

192-27A Ext., 192-66, 192-71,<br />

192-75<br />

192-27A Ext., 192-59, 192-71,<br />

192-71A, 192-93<br />

192-5, 192-78 (removed and<br />

reserved)<br />

192-5, 192-53, 192-63, 192-78,<br />

192-94<br />

192-67, 192-85, 192-98<br />

192-40, 192-57, 192-73, 192-78,<br />

192-82, 192-84 + DFR Removal<br />

192-24, 192-71<br />

�192-71, 192-99, 192-103<br />

192-3, 192-27, 192-27A, 192-30,<br />

�192-78, 192-85, 192-102, 192-103<br />

192-85<br />

192-75<br />

192-2, 192-6, 192-7, 192-14,<br />

192-15, 192-16, 192-21, 192-58<br />

192-76, 192-78, 192-93


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Continued)<br />

Part 192<br />

Subpart<br />

SUBPART M -<br />

MAINTENANCE<br />

SUBPART N -<br />

QUALIFICATION OF<br />

PIPELINE<br />

PERSONNEL<br />

Part 192<br />

Section<br />

192.701<br />

192.703<br />

102.705<br />

192.706<br />

192.707<br />

192.709<br />

192.711<br />

192.713<br />

192.715<br />

192.717<br />

192.719<br />

192.721<br />

192.723<br />

192.725<br />

192.727<br />

[192.729]<br />

192.731<br />

[192.733]<br />

192.735<br />

192.736<br />

[192.737]<br />

192.739<br />

192.741<br />

192.743<br />

192.745<br />

192.747<br />

192.749<br />

192.751<br />

192.753<br />

192.755<br />

[Header]<br />

[192.761]<br />

192.801<br />

192.803<br />

192.805<br />

192.807<br />

192.809<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

06/04/75<br />

10/18/93<br />

06/01/76<br />

10/26/99<br />

10/26/99<br />

10/26/99<br />

10/26/99<br />

10/26/99<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> xxx<br />

Amendments (if any)<br />

192-21, 192-43, 192-78<br />

192-21, 192-43, 192-71<br />

192-20, 192-20A, 192-27, 192-40,<br />

192-44, 192-73, 192-85<br />

192-78<br />

192-27B, 192-88<br />

192-27, 192-88<br />

192-85<br />

192-11, 192-27, 192-85, 192-88<br />

192-54<br />

192-43, 192-78<br />

192-43, 192-70, 192-71, 192-94<br />

192-8, 192-27, 192-71, 192-89,<br />

�RIN 2137-AD77, 192-103<br />

192-71 (removed)<br />

192-43<br />

192-71 (removed)<br />

192-69, 192-85<br />

192-71 (removed)<br />

192-43, 192-93, 192-96<br />

192-43, 192-55, 192-93, 192-96<br />

192-43, 192-93<br />

192-43, 192-93<br />

192-43, 192-85<br />

192-25, 192-85, 192-93<br />

192-23<br />

192-103 (removed)<br />

192-91, 192-95 (removed)<br />

192-86<br />

192-86, 192-90<br />

192-86, 192-100<br />

192-86<br />

192-86, 192-90, 192-100


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Continued)<br />

Part 192<br />

Subpart<br />

SUBPART O –<br />

PIPELINE INTEGRITY<br />

MANAGEMENT<br />

Part 192<br />

Section<br />

Header<br />

192.901<br />

192.903<br />

192.905<br />

192.907<br />

192.909<br />

192.911<br />

192.913<br />

192.915<br />

192.917<br />

192.919<br />

192.921<br />

192.923<br />

192.925<br />

192.927<br />

192.929<br />

192.931<br />

192.933<br />

192.935<br />

192.937<br />

192.939<br />

192.941<br />

192.943<br />

192.945<br />

192.947<br />

192.949<br />

192.951<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

2/14/04<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> xxx(a)<br />

Amendments (if any)<br />

192-95, 192-103<br />

192-95<br />

192-95, 192-103<br />

192-95<br />

192-95, 192-103<br />

192-95<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95<br />

192-95, 192-103<br />

192-95<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95, 192-103<br />

192-95<br />

192-95<br />

192-95, 192-103<br />

192-95<br />

�192-95, RIN 2137-AD77, 192-103<br />

�192-95, RIN 2137-AD77, 192-103


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

HISTORICAL RECONSTRUCTION OF PART 192<br />

(Continued)<br />

Part 192<br />

Subpart<br />

FEDERAL<br />

APPENDICES<br />

Part 192<br />

Section<br />

[App. A]<br />

App. B<br />

App. C<br />

Effective<br />

Date of<br />

Original<br />

Version if<br />

other than<br />

11/12/70<br />

App. D 08/01/71 192-4<br />

App. E<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 xxx(b)<br />

12/15/03 192-95<br />

Amendments (if any)<br />

192-3, 192-10, 192-12, 192-17,<br />

192-18, 192-19, 192-22, 192-32,<br />

192-34 + Ext., 192-37, 192-41,<br />

192-42, 192-51, 192-61, 192-62,<br />

192-64, 192-65, 192-68, 192-76,<br />

192-78, 192-84, 192-95, 192-94<br />

(removed and reserved)<br />

192-3, 192-12, 192-19, 192-22,<br />

192-32, 192-37, 192-41, 192-51,<br />

192-61, 192-62, 192-65, 192-68,<br />

�192-76, 192-85, 192-94, 192-103<br />

192-85, 192-94


<strong>GPTC</strong><br />

GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS:<br />

2003 Edition<br />

Amdt<br />

192-<br />

102 <strong>Gas</strong> Gathering Line<br />

Definition<br />

103 Update of Regulatory<br />

References to<br />

Technical Standards<br />

103<br />

[Amended]<br />

[104]<br />

HISTORICAL RECORD OF AMENDMENTS TO PART 192<br />

(Continued)<br />

Subject Vol FR Pg# Published<br />

Date<br />

Update of Regulatory<br />

References to<br />

Technical Standards<br />

[Amending that<br />

published [06/09/06]<br />

Design and<br />

Construction<br />

Standards to Reduce<br />

Internal Corrosion in<br />

<strong>Gas</strong> Transmission<br />

Pipelines<br />

* Issued as a Direct Final Rule (DFR).<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong><br />

xlix<br />

Docket<br />

<strong>No</strong>.<br />

71 FR 13289 03/15/06 RIN 2137-<br />

AB15<br />

71 FR 33402 06/09/06 RIN 2138-<br />

AD68<br />

72 FR 4655 02/01/07 RIN 2137-<br />

AD68<br />

72 FR 20055 04/23/07 RIN 2137-<br />

AE09<br />

Effective<br />

Date<br />

Affected Sections<br />

192.<br />

04/14/06 1, 7, 8, 9, 13, 452,<br />

619<br />

07/10/06 7, 121, 123, 145,<br />

225, 227, 229, 241,<br />

283, 616, 619,<br />

Header before 761,<br />

Subpart O Header,<br />

903, 907, 911, 913,<br />

917, 921, 923, 925,<br />

927, 929, 931, 933,<br />

935, 937, 939, 945,<br />

App. B<br />

03/05/07 1, 7, 227, 727, 903,<br />

949, 951<br />

05/23/07 143, 476


<strong>GPTC</strong><br />

GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS:<br />

2003 Edition<br />

<strong>Addendum</strong> <strong>No</strong>. 5, May 2006 l<br />

Reserved


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Abbreviations:<br />

Chairperson: Chair<br />

First Vice Chairperson: 1 st V Chair<br />

Second Vice Chairperson: 2 nd V Chair<br />

Secretary: Sec<br />

Damage Prevention - Emergency Response: DP/ER<br />

Operation and Maintenance: O&M<br />

GAS PIPING TECHNOLOGY COMMITTEE MEMBERSHIP LIST<br />

Abraham, Richard A.<br />

National Grid USA, Providence, RI<br />

Affonso, Joaquin J.<br />

Consumers Energy, Jackson, MI<br />

Alexander, Thomas D.<br />

Willbros Engineers, Inc., Tulsa, OK<br />

Arita, Richard<br />

Pacific <strong>Gas</strong> & Electric Co., Walnut Creek, CA<br />

Armstrong, Glen F.<br />

EN Engineering, Woodridge, IL<br />

Ashcraft, Nicholas<br />

Kiefner & Associates, Worthington, OH<br />

Barkei, David E.<br />

We Engeries, Milwaukee, WI<br />

Batten, Charles H.<br />

Batten & Associates., Inc., Locust Grove, VA<br />

Beaver, Brett<br />

Advantica, Mechanicsburg, PA<br />

Becken, Robert C.<br />

Energy Experts International, Pleasant Hill, CA<br />

Benedict, Andrew G.<br />

Opvantek, Inc., Newtown, PA<br />

Bennett, Frank M.<br />

PPL <strong>Gas</strong> Utilities Corp., Lancaster, PA<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> li<br />

Main Body<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

Distribution<br />

DIVISIONS TASK GROUPS SECTIONS<br />

Manufacturers<br />

Transmission<br />

Design<br />

DP/ER<br />

X X X<br />

IMP/Corrosion<br />

X X X<br />

X X<br />

O&M/OQ<br />

X X X<br />

Chair X X X X X<br />

X X<br />

X X X<br />

X X X<br />

X X X<br />

Plastic Pipe<br />

Regulations<br />

Editorial<br />

X X X X<br />

X X<br />

X X X<br />

Executive<br />

Liaison


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Abbreviations:<br />

Chairperson: Chair<br />

First Vice Chairperson: 1 st V Chair<br />

Second Vice Chairperson: 2 nd V Chair<br />

Secretary: Sec<br />

Damage Prevention - Emergency Response: DP/ER<br />

Operation and Maintenance: O&M<br />

GAS PIPING TECHNOLOGY COMMITTEE MEMBERSHIP LIST<br />

(Continued)<br />

Blaney, Steven D.<br />

NY State Dept. of Public Service, Albany, NY<br />

Booth, Lloyd E.<br />

Southern Cross Corp., Coppell, TX<br />

Boros, Stephen<br />

Plastics Pipe Institute, Washington, DC<br />

Borski, Lawrence W.<br />

Williams <strong>Gas</strong> Pipeline, Houston, TX<br />

Breaux, David<br />

Broen, Inc., Metairie, LA<br />

Brown, Charles E.<br />

TRC, Jackson, MI<br />

Bull, David E.<br />

ViaData LP, Tobyhanna, PA<br />

Cabot, Paul W.<br />

<strong>American</strong> <strong>Gas</strong> <strong>Association</strong>, Washington, DC<br />

Cadorin, Robert J.<br />

Great Lakes <strong>Gas</strong> Trmn. Co., Troy, MI<br />

Carey, Willard S.<br />

Public Service Elec. & <strong>Gas</strong> Co., Newark, NJ<br />

Chin, John S.<br />

TransCanada Corp., Farmington Hills, MI<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> lii<br />

Main Body<br />

X<br />

X<br />

Distribution<br />

DIVISIONS TASK GROUPS SECTIONS<br />

Manufacturers<br />

Transmission<br />

Design<br />

DP/ER<br />

X X X X<br />

IMP/Corrosion<br />

O&M/OQ<br />

X X X<br />

Plastic Pipe<br />

X X<br />

X X<br />

X X X<br />

X X X<br />

X SEC X<br />

SEC SEC<br />

X<br />

X<br />

X<br />

SEC X<br />

X X Chair X<br />

Regulations<br />

Editorial<br />

X X X Chair X X<br />

Executive<br />

Liaison


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Abbreviations:<br />

Chairperson: Chair<br />

First Vice Chairperson: 1 st V Chair<br />

Second Vice Chairperson: 2 nd V Chair<br />

Secretary: Sec<br />

Damage Prevention - Emergency Response: DP/ER<br />

Operation and Maintenance: O&M<br />

GAS PIPING TECHNOLOGY COMMITTEE MEMBERSHIP LIST<br />

(Continued)<br />

Clarke, Allan M.<br />

Spectra Energy Corp., Houston, TX<br />

Cody, Leo T.<br />

KeySpan Energy Delivery, Waltham, MA<br />

Craig, Jim M.<br />

McElroy Manufacturing, Inc., Tulsa, OK<br />

Del Buono, Amerigo J.<br />

Steel Forgings, Inc., League City, TX<br />

DeVore, James C.<br />

Consultant, Green Valley, AZ<br />

Dockweiler, Kenneth D.<br />

Kinder Morgan Inc., Casper, WY<br />

Dolezal, Denise L.<br />

Metropolitan Utilities District, Omaha, NE<br />

Erickson, John P.<br />

<strong>American</strong> Public <strong>Gas</strong> <strong>Association</strong>, Washington, DC<br />

Fleet, F. Roy<br />

F. Roy Fleet, Inc., Westmont, IL<br />

Frantz, John H.<br />

Consultant, Philadelphia, PA<br />

Frederick, Victor M., III<br />

Utility Line Services, Conshohocken, PA<br />

Main Body<br />

Distribution<br />

DIVISIONS TASK GROUPS SECTIONS<br />

Manufacturers<br />

Transmission<br />

Design<br />

DP/ER<br />

IMP/Corrosion<br />

X X X X<br />

O&M/OQ<br />

X X X<br />

X X<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> liii<br />

X<br />

X<br />

X<br />

Plastic Pipe<br />

X X X<br />

X X X X<br />

X X X<br />

X X X<br />

X X<br />

Regulations<br />

Editorial<br />

X X X<br />

X X Chair<br />

X X X<br />

Executive<br />

Liaison


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Abbreviations:<br />

Chairperson: Chair<br />

First Vice Chairperson: 1 st V Chair<br />

Second Vice Chairperson: 2 nd V Chair<br />

Secretary: Sec<br />

Damage Prevention - Emergency Response: DP/ER<br />

Operation and Maintenance: O&M<br />

GAS PIPING TECHNOLOGY COMMITTEE MEMBERSHIP LIST<br />

(Continued)<br />

Friend, Mary S.<br />

Columbia <strong>Gas</strong> Trmn. Corp., Charleston, WV<br />

Fuller, William R.<br />

Xcel Energy Inc., Denver, CO<br />

Galante, Julie<br />

Washington <strong>Gas</strong> Light Co., Springfield, VA<br />

Gilchrist, Hart<br />

Intermountain <strong>Gas</strong> Co., Pocatello , ID<br />

Goble, Greg H.<br />

R. W. Lyall & Co., Corona, CA<br />

Groeber, Steve A.<br />

Philadelphia <strong>Gas</strong> Works, Philadelphia, PA<br />

Gunther, Karl M.<br />

NTSB, Washington, DC<br />

Hansen, James P.<br />

Perfection Corp., Madison, OH<br />

Hart, Thomas L.<br />

NSTAR Electric & <strong>Gas</strong> Corp., Westwood, MA<br />

Hazelden, Glyn<br />

<strong>Gas</strong> Technology Institute, Des Plaines, IL<br />

Heintz, James R.<br />

UGI Utilities, Inc., Reading, PA<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> liv<br />

Main Body<br />

X<br />

X<br />

X<br />

Distribution<br />

DIVISIONS TASK GROUPS SECTIONS<br />

Manufacturers<br />

Transmission<br />

Design<br />

DP/ER<br />

IMP/Corrosion<br />

O&M/OQ<br />

X X X<br />

Plastic Pipe<br />

X X X X<br />

X X<br />

X X<br />

X X X<br />

X X X X X<br />

X X<br />

X X<br />

X X X<br />

X X X<br />

X X X X X Chair<br />

Regulations<br />

Editorial<br />

Executive<br />

Liaison


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Abbreviations:<br />

Chairperson: Chair<br />

First Vice Chairperson: 1 st V Chair<br />

Second Vice Chairperson: 2 nd V Chair<br />

Secretary: Sec<br />

Damage Prevention - Emergency Response: DP/ER<br />

Operation and Maintenance: O&M<br />

GAS PIPING TECHNOLOGY COMMITTEE MEMBERSHIP LIST<br />

(Continued)<br />

Main Body<br />

Henningsgaard, David R.<br />

CenterPoint Energy, Minneapolis, MN<br />

Henry, Jill A.<br />

X<br />

Ohio PUC, Columbus, OH<br />

Hotinger, James M.<br />

VA State Corp. Comm., Richmond, VA<br />

Humes, Dennis W.<br />

X<br />

Mueller Co.- <strong>Gas</strong> Products Div., Decatur, IL<br />

Hurbanek, Stephen F.<br />

Pennsylvania PUC, Harrisburg, PA<br />

Huriaux, Richard D.<br />

X<br />

PHMSA - OPS, Washington, DC<br />

Kottwitz, John D.<br />

X<br />

MO Public Service Comm., Jefferson City, MO<br />

Krummert, Lawrence M.<br />

Columbia <strong>Gas</strong> of PA, Inc., New Castle, PA<br />

Lathrap, Philip A. X<br />

Consultant, Lafayette, CA<br />

Lewis, Raymond D.<br />

X<br />

Rosen USA, Houston, TX<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> lv<br />

Distribution<br />

DIVISIONS TASK GROUPS SECTIONS<br />

Manufacturers<br />

Transmission<br />

Design<br />

DP/ER<br />

IMP/Corrosion<br />

O&M/OQ<br />

X X X X<br />

Plastic Pipe<br />

X X X<br />

X X X<br />

Regulations<br />

X X<br />

X X<br />

X X<br />

X Chair X X X<br />

X X<br />

X X X X<br />

X X<br />

Editorial<br />

Executive<br />

Liaison


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Abbreviations:<br />

Chairperson: Chair<br />

First Vice Chairperson: 1 st V Chair<br />

Second Vice Chairperson: 2 nd V Chair<br />

Secretary: Sec<br />

Damage Prevention - Emergency Response: DP/ER<br />

Operation and Maintenance: O&M<br />

GAS PIPING TECHNOLOGY COMMITTEE MEMBERSHIP LIST<br />

(Continued)<br />

Loker, Jon O.<br />

Pipeline Safety Consultant, Saint Albans, WV<br />

Lomax, George S.<br />

Heath Consultants Inc., Montoursville, PA<br />

Lopez, Paul<br />

Colorado Interstate <strong>Gas</strong> Co., Colorado Springs, CO<br />

Lueders, John D.<br />

DTE Energy - MichCon, Grand Rapids, MI<br />

Mackay-Smith, Seth<br />

UMAC Inc., Malvern, PA<br />

Marek, Marti<br />

Southwest <strong>Gas</strong> Corp., Las Vegas, NV<br />

Mason, James F.<br />

Arkema Inc., Philadelphia, PA<br />

McKenzie, James E.<br />

Atmos Energy Corp., Jackson, MS<br />

McMaine Jeffrey B.<br />

Texas <strong>Gas</strong> Trmn., LLC, Owensboro, KY<br />

Miller, D. Lane<br />

Transportation Safety Inst., Oklahoma City, OK<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> lvi<br />

Main Body<br />

X<br />

X<br />

X<br />

Distribution<br />

DIVISIONS TASK GROUPS SECTIONS<br />

Manufacturers<br />

Transmission<br />

Design<br />

DP/ER<br />

IMP/Corrosion<br />

O&M/OQ<br />

Plastic Pipe<br />

Regulations<br />

Editorial<br />

X Chair X<br />

X X X<br />

X X<br />

X X X<br />

X X X<br />

Chair X<br />

X<br />

X X<br />

X X<br />

X X X<br />

X X X Sec<br />

Executive<br />

Liaison


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Abbreviations:<br />

Chairperson: Chair<br />

First Vice Chairperson: 1 st V Chair<br />

Second Vice Chairperson: 2 nd V Chair<br />

Secretary: Sec<br />

Damage Prevention - Emergency Response: DP/ER<br />

Operation and Maintenance: O&M<br />

GAS PIPING TECHNOLOGY COMMITTEE MEMBERSHIP LIST<br />

(Continued)<br />

Naper, Robert C.<br />

KeySpan Energy Delivery, Waltham, MA<br />

Oleksa, Paul E.<br />

Oleksa & Assoc., Akron, OH<br />

Palermo, Eugene F.<br />

Palermo Plastics Pipe Consulting, Friendsville, TN<br />

Peters, Kenneth C.<br />

El Paso Corp. Pipeline Group, Birmingham, AL<br />

Pioli, Christopher A.<br />

Jacobs Consultancy, Pasadena, CA<br />

Quezada, Leticia<br />

Nicor <strong>Gas</strong>, Naperville, IL<br />

Reynolds, Donald Lee<br />

NiSource Inc., Columbus, OH<br />

Roberson, Edwin H.<br />

Natural <strong>Gas</strong> Odorizing, Inc., Katy, TX<br />

Robertson, Joseph P.<br />

Williams <strong>Gas</strong> Pipeline-NW, Salt Lake City, UT<br />

Schmidt, Robert A.<br />

Hackney Ladish Inc., Russellville, AR<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> lvii<br />

Main Body<br />

X<br />

X<br />

X<br />

X<br />

X<br />

Distribution<br />

DIVISIONS TASK GROUPS SECTIONS<br />

Manufacturers<br />

Transmission<br />

Design<br />

DP/ER<br />

X X<br />

X X X X<br />

IMP/Corrosion<br />

O&M/OQ<br />

Plastic Pipe<br />

X X X<br />

Regulations<br />

Editorial<br />

Chair X SEC X<br />

X X X X<br />

X X X Chair X<br />

X<br />

Chair X X<br />

X X<br />

X X X<br />

Chair X X<br />

Executive<br />

Liaison


<strong>GPTC</strong><br />

GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS:<br />

2003 Edition<br />

Abbreviations:<br />

Chairperson: Chair<br />

st<br />

First Vice Chairperson: 1 V Chair<br />

Second Vice Chairperson: 2 nd V Chair<br />

Secretary: Sec<br />

Damage Prevention - Emergency Response: DP/ER<br />

Operation and Maintenance: O&M<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong><br />

GAS PIPING TECHNOLOGY COMMITTEE MEMBERSHIP LIST<br />

(Continued)<br />

Scott, Edward W.<br />

AmerenIP, Pawnee, IL<br />

Seamands, Patrick A.<br />

Laclede <strong>Gas</strong> Co., Saint Louis, MO<br />

Sher, Philip<br />

CT Dept. Public Utility Control, New Britain, CT<br />

Siedlecki, Walter<br />

AEGIS Insurance Services, Inc., East Rutherford, NJ<br />

Slagle, Richard<br />

Vectren Energy Delivery, Evansville, IN<br />

Sprenger, Roger W.<br />

San Diego <strong>Gas</strong> & Elec. Co., San Diego, CA<br />

Strohm, Billy J.<br />

George Fischer Sloane, Little Rock, AR<br />

Themig, Jerome S.<br />

Ameren Services Co., Pawnee, IL<br />

Torbin, Robert N.<br />

Cutting Edge Solutions LLC, Framingham, MA<br />

Main Body<br />

2 nd V<br />

Chair<br />

X<br />

Distribution<br />

DIVISIONS TASK GROUPS SECTIONS<br />

Manufacturers<br />

lviii<br />

Transmission<br />

Design<br />

DP/ER<br />

IMP/Corrosion<br />

O&M/OQ<br />

Plastic Pipe<br />

X X X<br />

X X X X<br />

X X<br />

SEC X Chair<br />

X X X<br />

X X<br />

X X X<br />

X X<br />

Regulations<br />

Editorial<br />

Executive<br />

X<br />

Liaison


<strong>GPTC</strong><br />

GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS:<br />

2003 Edition<br />

iations:<br />

st<br />

V Chair<br />

Second Vice Chairperson: 2 nd Abbrev<br />

Chairperson: Chair<br />

First Vice Chairperson: 1<br />

V Chair<br />

Secretary: Sec<br />

Damage Prevention - Emergency Response: DP/ER<br />

Operation and Maintenance: O&M<br />

GAS PIPING TECHNOLOGY COMMITTEE MEMBERSHIP LIST<br />

(Continued)<br />

Troch, Steven J.<br />

Baltimore <strong>Gas</strong> & Electric Co., Baltimore, MD<br />

Ulanday, Alfredo S.<br />

Peoples Energy Corp., Chicago, IL<br />

Veerapaneni, Ram<br />

DTE Energy – MichCon, Detroit, MI<br />

Volgstadt, Frank R.<br />

Volgstadt & Associates, Madison, OH<br />

Weber, David E.<br />

Consultant Engineer, Barnstable, MA<br />

White, Gary R.<br />

PI Confluence, Inc., Houston, TX<br />

Wilkes, Al L.<br />

Performance Pipe, Plano, TX<br />

Wolf, Brian D.<br />

Iroquois Pipeline Operating Co., Shelton, CT<br />

Zapalac, Daniel P.<br />

R.W. Lyall & Co., Inc., Corona, CA<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong><br />

Main Body<br />

X<br />

X<br />

Distribution<br />

DIVISIONS TASK GROUPS SECTIONS<br />

lix<br />

Manufacturers<br />

Transmission<br />

Design<br />

DP/ER<br />

IMP/Corrosion<br />

X X<br />

O&M/OQ<br />

X X X<br />

X X X X<br />

Plastic Pipe<br />

SEC SEC<br />

X X X<br />

X X<br />

X X X<br />

X X X X<br />

X X<br />

Regulations<br />

Editorial<br />

Executive<br />

Liaison


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Reserved<br />

lx


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART A<br />

PART 192<br />

MINIMUM FEDERAL SAFETY STANDARDS<br />

Authority: 49 U.S.C. 5103, 60102, 60104, 60108, 60109, 60110, 60113, and 60118; and 49 CFR 1.53.<br />

Source: 35 FR 13257, Aug. 19, 1970, unless otherwise noted.<br />

SUBPART A<br />

GENERAL<br />

§192.1<br />

What is the scope of this part?<br />

▌[Effective Date: 3-05-07]<br />

(a) This part prescribes minimum safety requirements for pipeline facilities and the transportation<br />

of gas, including pipeline facilities and the transportation of gas within the limits of the outer<br />

continental shelf as that term is defined in the Outer Continental Shelf Lands Act (43 U.S.C. 1331).<br />

(b) This part does not apply to—<br />

(1) Offshore gathering of gas in State waters upstream from the outlet flange of each facility<br />

where hydrocarbons are produced or where produced hydrocarbons are first separated, dehydrated, or<br />

otherwise processed, whichever facility is farther downstream;<br />

(2) Pipelines on the Outer Continental Shelf (OCS) that are producer-operated and cross into<br />

State waters without first connecting to a transporting operator’s facility on the OCS, upstream<br />

(generally seaward) of the last valve on the last production facility on the OCS. Safety equipment<br />

protecting PHMSA-regulated pipeline segments is not excluded. Producing operators for those pipeline<br />

segments upstream of the last valve of the last production facility on the OCS may petition the<br />

Administrator, or designee, for approval to operate under PHMSA regulations governing pipeline<br />

design, construction, operation, and maintenance under 49 CFR 190.9;<br />

(3) Pipelines on the Outer Continental Shelf upstream of the point at which operating<br />

responsibility transfers from a producing operator to a transporting operator;<br />

(4) Onshore gathering of gas—<br />

(i) Through a pipeline that operates at less than 0 psig (0 kPa);<br />

(ii) Through a pipeline that is not a regulated onshore gathering line (as determined in<br />

§192.8); and<br />

(iii) Within inlets of the Gulf of Mexico, except for the requirements in §192.612; or<br />

(5) Any pipeline system that transports only petroleum gas or petroleum gas/air mixtures to—<br />

(i) Fewer than 10 customers, if no portion of the system is located in a public place; or<br />

(ii) A single customer, if the system is located entirely on the customer’s premises (no<br />

matter if a portion of the system is located in a public place).<br />

[Amdt. 192-27, 41 FR 34598, Aug. 16, 1976; Amdt. 192-67, 56 FR 63764, Dec. 5, 1991; Amdt. 192-78, 61<br />

FR 28770, June 6, 1996 with Amdt. 192-78 Correction, 61 FR 30824, June 18, 1996; Amdt. 192-81, 62 FR<br />

61692, <strong>No</strong>v. 19, 1997 with Amdt. 192-81 Confirmation, 63 FR 12659, Mar. 16, 1998; Amdt. 192-92, 68 FR<br />

46109, Aug. 5, 2003; RIN 2137-AD77, 70 FR 11135, Mar. 8, 2005; Amdt. 192-102, 71 FR 13289, Mar. 15,<br />

2006; Amdt. 192-103, 72 FR 4655, Feb. 1, <strong>2007</strong>]<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 11


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART A<br />

GUIDE MATERIAL<br />

This guide material is under review following Amendment 192-102.<br />

(a) The guide material presented in this Guide includes information and some acceptable methods to assist<br />

the operator in complying with the Minimum Federal Safety Standards. The recommendations contained in<br />

the Guide are based on sound engineering principles, developed by a committee balanced in accordance<br />

with accepted committee procedures, and must be applied by the use of sound and competent engineering<br />

judgment. The guide material is advisory in nature and should not restrict the operator from using other<br />

methods of complying. In addition, the operator is cautioned that the guide material may not be adequate<br />

under all conditions encountered.<br />

(b) While this Guide is intended principally to serve natural gas pipelines, it is a valuable reference for other<br />

pipelines covered by Part 192. The user is cautioned that the unique properties and characteristics<br />

associated with other gases (e.g., density, corrosivity, and temperature extremes) may require special<br />

engineering considerations.<br />

(c) As used in the Guide, the terms Personnel, Employees, and Workers refer to operator employees and,<br />

unless specifically noted otherwise, include other personnel used by operators to perform Part 192<br />

functions.<br />

(d) The operator is responsible for the work of a contractor performing tasks covered under Part 192. The<br />

operator should ensure that contract personnel are familiar with applicable procedures prior to the start of<br />

work.<br />

(e) A reference for hydrogen pipelines is OPS Report <strong>No</strong>. DOT.RSPA/DMT-10-85-1, "Safety Criteria for the<br />

Operation of <strong>Gas</strong>eous Hydrogen Pipelines," (Discontinued).<br />

(f) For offshore pipelines, responsibilities have been assigned to the Department of Transportation and the<br />

Department of the Interior in accordance with their Memorandum of Understanding dated December 10,<br />

1996 (Implemented per Federal Register, Vol. 62, <strong>No</strong>. 223, <strong>No</strong>vember 19, 1997). See Guide Material<br />

Appendix G-192-19.<br />

(g) Additional state requirements may exist for intrastate facilities.<br />

§192.3<br />

Definitions.<br />

[Effective Date: 5-6-05]<br />

As used in this part:<br />

Abandoned means permanently removed from service.<br />

Administrator means the Administrator, Pipeline and Hazardous Materials Safety Administration<br />

or his or her delegate.<br />

Customer meter means the meter that measures the transfer of gas from an operator to a<br />

consumer.<br />

Distribution line means a pipeline other than a gathering or transmission line.<br />

Exposed underwater pipeline means an underwater pipeline where the top of the pipe protrudes<br />

above the underwater natural bottom (as determined by recognized and generally accepted<br />

practices) in waters less than 15 feet (4.6 meters) deep, as measured from mean low water.<br />

<strong>Gas</strong> means natural gas, flammable gas, or gas which is toxic or corrosive.<br />

Gathering line means a pipeline that transports gas from a current production facility to a<br />

transmission line or main.<br />

Gulf of Mexico and its inlets means the waters from the mean high water mark of the coast of<br />

the Gulf of Mexico and its inlets open to the sea (excluding rivers, tidal marshes, lakes and canals)<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 12


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.3<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART A<br />

seaward to include the territorial sea and Outer Continental Shelf to a depth of 15 feet (4.6 meters),<br />

as measured from the mean low water.<br />

Hazard to navigation means, for the purposes of this part, a pipeline where the top of the pipe is<br />

less than 12 inches (305 millimeters) below the underwater natural bottom (as determined by<br />

recognized and generally accepted practices) in waters less than 15 feet (4.6 meters) deep, as<br />

measured from the mean low water.<br />

High pressure distribution system means a distribution system in which the gas pressure in the<br />

main is higher than the pressure provided to the customer.<br />

Line section means a continuous run of transmission line between adjacent compressor<br />

stations, between a compressor station and storage facilities, between a compressor station and a<br />

block valve, or between adjacent block valves.<br />

Listed specification means a specification listed in section I of Appendix B of this part.<br />

Low-pressure distribution system means a distribution system in which the gas pressure in the<br />

main is substantially the same as the pressure provided to the customer.<br />

Main means a distribution line that serves as a common source of supply for more than one<br />

service line.<br />

Maximum actual operating pressure means the maximum pressure that occurs during normal<br />

operations over a period of 1 year.<br />

Maximum allowable operating pressure (MAOP) means the maximum pressure at which a<br />

pipeline or segment of a pipeline may be operated under this part.<br />

Municipality means a city, county, or any other political subdivision of a state.<br />

Offshore means beyond the line of ordinary low water along that portion of the coast of the<br />

United States that is in direct contact with the open seas and beyond the line marking the seaward<br />

limit of inland waters.<br />

Operator means a person who engages in the transportation of gas.<br />

Outer Continental Shelf means all submerged lands lying seaward and outside the area of lands<br />

beneath navigable waters as defined in Section 2 of the Submerged Lands Act (43 U.S.C. 1301) and<br />

of which the subsoil and seabed appertain to the United States and are subject to its jurisdiction and<br />

control.<br />

Person means any individual, firm, joint venture, partnership, corporation, association, state,<br />

municipality, cooperative association, or joint stock association, and including any trustee, receiver,<br />

assignee, or personal representative thereof.<br />

Petroleum gas means propane, propylene, butane, (normal butane or isobutanes), and butylene<br />

(including isomers), or mixtures composed predominantly of these gases, having a vapor pressure<br />

not exceeding 208 psi (1434 kPa) gage at 100 o F (38 o C).<br />

Pipe means any pipe or tubing used in the transportation of gas, including pipe-type holders.<br />

Pipeline means all parts of those physical facilities through which gas moves in transportation,<br />

including pipe, valves, and other appurtenance attached to pipe, compressor units, metering<br />

stations, regulator stations, delivery stations, holders, and fabricated assemblies.<br />

Pipeline facility means new and existing pipelines, rights-of-way, and any equipment, facility, or<br />

building used in the transportation of gas or in the treatment of gas during the course of<br />

transportation.<br />

Service line means a distribution line that transports gas from a common source of supply to an<br />

individual customer, to two adjacent or adjoining residential or small commercial customers, or to<br />

multiple residential or small commercial customers served through a meter header or manifold. A<br />

service line ends at the outlet of the customer meter or at the connection to a customer's piping,<br />

whichever is further downstream, or at the connection to customer piping if there is no meter.<br />

Service regulator means the device on a service line that controls the pressure of gas delivered<br />

from a higher pressure to the pressure provided to the customer. A service regulator may serve one<br />

customer or multiple customers through a meter header or manifold.<br />

SMYS means specified minimum yield strength is:<br />

(1) For steel pipe manufactured in accordance with a listed specification, the yield strength<br />

specified as a minimum in that specification; or<br />

(2) For steel pipe manufactured in accordance with an unknown or unlisted specification,<br />

the yield strength determined in accordance with §192.107(b).<br />

State means each of the several states, the District of Columbia, and the Commonwealth of<br />

Puerto Rico.<br />

<strong>Addendum</strong> <strong>No</strong>. 5, May 2006 13


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.3<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART A<br />

Transmission line means a pipeline, other than a gathering line, that: (1) Transports gas from a<br />

gathering line or storage facility to a distribution center, storage facility, or large volume customer<br />

that is not down-stream from a distribution center; (2) operates at a hoop stress of 20 percent or<br />

more of SMYS; or (3) transports gas within a storage field.<br />

<strong>No</strong>te: A large volume customer may receive similar volumes of gas as a distribution center, and<br />

includes factories, power plants, and institutional users of gas.<br />

Transportation of gas means the gathering, transmission, or distribution of gas by pipeline or<br />

the storage of gas, in or affecting interstate or foreign commerce.<br />

[Amdt. 192-13, 38 FR 9083, Apr. 10, 1973; Amdt. 192-27, 41 FR 34598, Aug. 16, 1976; Amdt. 192-58, 53<br />

FR 1633, Jan. 21, 1988; Amdt. 192-67, 56 FR 63764, Dec. 5, 1991; Amdt. 192-72, 59 FR 17275, Apr. 12,<br />

1994 with Amdt. 192-72 Ext., 59 FR 49896, Sept. 30, 1994, Amdt. 192-72 Ext. Correction, 59 FR 52863,<br />

Oct. 19, 1994 and Amdt. 192-72 Ext., 60 FR 7133, Feb. 7, 1995; Amdt. 192-78, 61 FR 28770, June 6,<br />

1996 with Amdt. 192-78 Correction, 61 FR 30824, June 18, 1996; Amdt. 192-81, 62 FR 61692, <strong>No</strong>v. 19,<br />

1997 with Amdt. 192-81 Confirmation, 63 FR 12659, Mar. 16, 1998; Amdt. 192-85, 63 FR 37500, July<br />

13, 1998; Amdt. 192-89, 65 FR 54440, Sept. 8, 2000; RIN 2137-AD43, 68 FR 11748, Mar. 12, 2003;<br />

Amdt. 192-93, 68 FR 53895, Sept. 15, 2003; Amdt. 192-94, 69 FR 32886, June 14, 2004 with Amdt.<br />

192-94 Correction, 69 FR 54591, Sept. 9, 2004 and Amdt. 192-94 DFR [Correction], 70 FR 3147, Jan.<br />

21, 2005; Amdt. 192-98, 69 FR 48400, Aug. 10, 2004; RIN 2137-AD77, 70 FR 11135, Mar. 8, 2005]<br />

GUIDE MATERIAL<br />

Glossary of Commonly Used Terms<br />

(For Glossary of Commonly Used Abbreviations, see Table 192.3i below.)<br />

This guide material is under review following Amendment 192-98.<br />

Abandoned pipeline is a pipeline that is physically separated from its source of gas and is no longer<br />

maintained under Part 192.<br />

Abandonment is the process of abandoning a pipeline.<br />

Adhesive joint is a joint made in thermosetting plastic piping by the use of an adhesive substance that forms<br />

a bond between the mating surfaces without dissolving either one of them.<br />

Ambient temperature is the temperature of the surrounding medium, usually used to refer to the temperature<br />

of the air in which a structure is situated or a device operates. See also Ground Temperature and<br />

Temperature.<br />

Bell-welded pipe is furnace-welded pipe that has a longitudinal butt joint that is forge-welded by the<br />

mechanical pressure developed in drawing the furnace-heated skelp through a cone-shaped die. The<br />

die, commonly known as a "welding bell," serves as a combined forming and welding die. This type of<br />

pipe is produced in individual lengths from cut-length skelp. Typical specifications: ASTM A53, API<br />

Spec 5L. See also Furnace-butt-welded pipe and Pipe manufacturing processes.<br />

Bottle is a gastight structure which is (1) completely fabricated by the manufacturer from pipe with integral<br />

drawn, forged, or spun end closures; and (2) tested in the manufacturer's plant. See also Bottle-type<br />

holder.<br />

Bottle-type holder is any bottle or group of interconnected bottles installed in one location, and used for the<br />

sole purpose of storing gas. See also Bottle.<br />

Carbon steel. By common custom, steel is considered to be carbon steel where (i) no minimum content is<br />

specified or required for aluminum, boron, chromium, cobalt, columbium, molybdenum, nickel, titanium,<br />

tungsten, vanadium, zirconium, or any other element added to obtain a desired alloying effect; (ii) the<br />

specified minimum content for copper does not exceed 0.40 percent; or (iii) the specified maximum<br />

content does not exceed 1.65 percent for manganese, 0.60 percent for silicon or 0.60 percent for<br />

copper.<br />

All carbon steels may contain small quantities of unspecified residual elements unavoidably retained<br />

from raw materials. These elements (copper, nickel, molybdenum, chromium, etc.) are considered<br />

incidental and are not normally determined or reported.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 14


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.3<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART A<br />

Cast iron. The unqualified term cast iron applies to gray-cast iron that is a cast ferrous material in which a<br />

major part of the carbon content occurs as free carbon in the form of flakes interspersed through the<br />

metal.<br />

Cold-expanded pipe is seamless or welded pipe which is formed and then, expanded in the pipe mill while<br />

cold, so that the circumference is permanently increased by at least 0.50 percent.<br />

Continuous-welded pipe is furnace-welded pipe which has a longitudinal butt joint that is forge-welded by the<br />

mechanical pressure developed in rolling the hot-formed skelp through a set of round pass welding<br />

rolls. It is produced in continuous lengths from coiled skelp and subsequently cut into individual lengths.<br />

Typical specifications: ASTM A53, API Spec 5L. See also Furnace-butt-welded pipe and Pipe<br />

manufacturing processes.<br />

Control piping is pipe, valves, and fittings used to interconnect air, gas, or hydraulically operated control<br />

apparatus.<br />

Curb valve is a valve installed for the purpose of shutting off the gas supply to a building. It is installed below<br />

grade in a service line, at or near the property line. It is operated by use of a removable key or wrench,<br />

through a curb box or standpipe.<br />

Customer meter is a device that measures gas delivered to a customer for consumption on its premises.<br />

Deactivation (Inactivation) is the process of making the pipeline inactive.<br />

District regulator station or district pressure regulating station is a pressure regulating station that controls<br />

pressure to a high- or low-pressure distribution main. It does not include pressure regulation whose<br />

sole function is to control pressure to a manifold serving multiple customers.<br />

Double submerged-arc-welded pipe is a pipe having longitudinal or spiral butt joints. The joints are produced<br />

by at least two passes, including at least one each on the inside and on the outside of the pipe.<br />

Coalescence is produced by heating with an electric arc or arcs between the bare metal electrode or<br />

electrodes and the work. The welding is shielded by a blanket or granular, fusible material on the work.<br />

Pressure is not used and filler metal for the inside and outside welds is obtained from the electrode or<br />

electrodes. Typical specifications: ASTM A381, API Spec 5L. See also Pipe manufacturing processes.<br />

Ductile iron (sometimes called nodular iron) is a cast ferrous material in which the free graphite present is in<br />

a spheroidal form rather than a flake form. The desirable properties of ductile iron are achieved by<br />

means of chemistry and a ferritizing heat treatment of the castings.<br />

Electric-flash-welded pipe is pipe having a longitudinal butt joint wherein coalescence is produced,<br />

simultaneously over the entire area of abutting surfaces, by the heat obtained from resistance to the<br />

flow of electric current between the two surfaces, and by the application of pressure after heating is<br />

substantially completed. Flashing and upsetting are accompanied by the expulsion of metal from the<br />

joint. Typical specification: API Spec 5L. See also Pipe manufacturing processes.<br />

Electric-fusion-welded pipe is pipe having a longitudinal butt joint wherein coalescence is produced in the<br />

preformed tube by manual or automatic electric-arc welding. The weld may be single or double and<br />

may be made with or without the use of filler metal. Typical specifications: ASTM A134, ASTM A139:<br />

Single or double weld is permitted with or without the use of filler metal. ASTM A671, ASTM A672,<br />

ASTM A691, and API Spec 5L: Requires both inside and outside welds and use of filler metal.<br />

Spiral-welded pipe is also made by the electric-fusion-welded process with either a butt joint, a lap joint<br />

or a lock-seam joint. Typical specifications: ASTM A134, ASTM A139, and API Spec 5L: Butt joint.<br />

ASTM A211: Butt joint, lap joint, or lock-seam joint. See also Pipe manufacturing processes.<br />

Electric-resistance-welded pipe is pipe, which has a longitudinal butt joint wherein coalescence, is produced<br />

by the application of pressure and by the heat obtained from the resistance of the pipe to the flow of an<br />

electric current in a circuit of which the pipe is a part. It is produced in individual lengths or in<br />

continuous lengths from coiled skelp and subsequently cut into individual lengths. Typical<br />

specifications: ASTM A53, ASTM A135, and API Spec 5L. See also Pipe manufacturing processes.<br />

Excess Flow Valve (EFV) is a device installed in a gas pipeline to automatically restrict or shut off the gas<br />

flow through the line when the flow exceeds a predetermined limit.<br />

Excess Flow Valve-Bypass (EFVB) is an EFV that is designed to limit the flow of gas upon closure to a<br />

small, predetermined level. EFVBs reset automatically once the line downstream is made gastight and<br />

pressure is equalized across the valve.<br />

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Excess Flow Valve-<strong>No</strong>n-Bypass (EFVNB) is an EFV that is designed to stop the flow of gas upon closure.<br />

EFVNBs must be manually reset.<br />

Furnace-butt-welded pipe. There are two such types of pipe defined in this glossary: Bell-welded pipe and<br />

Continuous-welded pipe. See also Pipe manufacturing processes.<br />

Furnace-lap-welded pipe is pipe that has a longitudinal lap joint that is produced by the forge welding<br />

process. In this process, coalescence is produced by heating a preformed tube to welding temperature<br />

and then passing it over a mandrel. The mandrel is located between the two welding rolls that<br />

compress and weld the overlapping edges. Typical specification: API Spec 5L. The manufacture of this<br />

type of pipe was discontinued, and the process was deleted from API Spec 5L in 1962. See also Pipe<br />

manufacturing processes.<br />

<strong>Gas</strong> control is a person or persons who acquire and maintain data to remotely monitor and direct the flow of<br />

gas to meet design and contractual obligations, and to assist in detecting pipeline emergencies and<br />

initiating response.<br />

Ground temperature is the temperature of the earth at pipe depth. See also Ambient temperature and<br />

Temperature.<br />

Heat fusion joint is a joint made in thermoplastic piping by heating the parts sufficiently to permit fusion of the<br />

materials when the parts are pressed together.<br />

Hoop stress is the stress in a pipe wall, acting circumferentially in a plane perpendicular to the longitudinal<br />

axis of the pipe, produced by the pressure of the fluid in the pipe. In this Guide, hoop stress in steel<br />

pipe is calculated by the formula:<br />

Where:<br />

S h = PD<br />

2t<br />

Sh = hoop stress, psi<br />

P = internal pressure, psig<br />

D = nominal outside diameter of pipe, inches<br />

t = nominal wall thickness, inches<br />

See also Maximum allowable hoop stress.<br />

Hot taps are connections made to transmission lines, mains, or other facilities while they are in operation.<br />

The connecting and tapping is done while the facility is under gas pressure.<br />

Hydrostatic Design Basis (HDB) is one of a series of established stress values specified in ASTM D2837,<br />

"Standard Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or<br />

Pressure Design Basis for Thermoplastic Pipe Products," for a plastic compound, obtained by<br />

categorizing the long-term hydrostatic strength as determined in accordance with ASTM D2837.<br />

Inactive pipeline is a pipeline that is being maintained under Part 192 but is not presently being used to<br />

transport gas.<br />

Instrument piping is pipe, valves, and fittings used to connect instruments to main piping, to other<br />

instruments and apparatus, or to measuring equipment.<br />

Iron. See Cast iron, Ductile iron, and Malleable iron.<br />

Joint. See Length.<br />

Leakage surveys are systematic inspections made for the purpose of finding leaks in a gas piping system.<br />

The types of inspections commonly made are described in Guide Material Appendix G-192-11 "<strong>Gas</strong><br />

Leakage Control Guidelines for Natural <strong>Gas</strong> Systems" and Guide Material Appendix G-192-11A "<strong>Gas</strong><br />

Leakage Control Guidelines for Petroleum <strong>Gas</strong> Systems."<br />

Length is a piece of pipe as delivered from the mill. Each piece is called a length regardless of its actual<br />

longitudinal dimension. While this is sometimes called a "joint," the term "length" is preferred.<br />

Light surface oxide is a non-damaging form of corrosion.<br />

Long-term hydrostatic strength of plastic pipe is the estimated hoop stress, in psi, that would result in a<br />

failure of the pipe if the pipe were subjected to 100,000 hours of hydrostatic pressure.<br />

Lower Explosive Limit (LEL) is the lower limit of flammability for a gas expressed as a percent, by volume, of<br />

gas in air.<br />

Malleable iron is a mixture of iron and carbon, including small amounts of silicon, manganese, phosphorous<br />

and sulfur which, after being cast, is converted structurally by heat treatment into primarily a matrix of<br />

ferrite containing nodules of tempered carbon.<br />

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Maximum allowable hoop stress is the maximum hoop stress permitted for the design of a piping system. It<br />

depends upon the material used, the class location of the pipe, and the operating conditions. See also<br />

Hoop stress.<br />

Maximum allowable test pressure is the maximum internal fluid pressure permitted for testing, for the<br />

materials and class location involved.<br />

Meters. See Customer meter and Meter set assembly.<br />

Meter set assembly is the piping installed to connect the inlet side of the meter to the gas service line, and to<br />

connect the outlet side of the meter to the customer's fuel line.<br />

Monitoring regulator is a pressure regulator, set in series with another pressure regulator, for the purpose of<br />

providing automatic overpressure protection in the event of a malfunction of the primary regulator.<br />

<strong>No</strong>dular iron. See Ductile iron.<br />

<strong>No</strong>minal outside diameter (D) is the outside diameter, in inches, as listed in Table 192.105i for nominal pipe<br />

size 12 inches and less, and is the same as the nominal pipe size greater than 12 inches. It is used in<br />

the design formula for steel pipe in §192.105 and the calculation for hoop stress.<br />

<strong>No</strong>minal wall thickness (t) is the wall thickness, in inches, computed by, or used in, the design formula for<br />

steel pipe in §192.105. Pipe may be ordered to this computed wall thickness without adding an<br />

allowance to compensate for the under-thickness tolerances permitted in approved specifications.<br />

Operating stress is the stress in a pipe or structural member under normal operating conditions.<br />

Overpressure protection is the use of a device or equipment installed for the purpose of preventing pressure<br />

in a pipe system or other facility from exceeding a predetermined limit. See also Pressure limiting<br />

station, Pressure regulating station, Pressure relief station, and Service regulator.<br />

Parallel encroachment pertains to that portion of the route of a transmission line or main that lies within, runs<br />

in a generally parallel direction to, and does not necessarily cross, the rights-of-way of a road, street,<br />

highway, or railroad.<br />

Pipe. See Bell-welded pipe, Cold expanded pipe, Continuous-welded pipe, Control piping,<br />

Double-submerged-arc-welded pipe, Electric-flash-welded pipe, Electric-fusion-welded pipe, Electric-<br />

resistance-welded pipe, Furnace-butt-welded pipe, Furnace-lap-welded pipe, Instrument piping,<br />

Length, Pipe-container, Pipe manufacturing processes, Pipe-type holder, Sample piping, and<br />

Seamless pipe.<br />

Pipe-container is a gastight structure assembled from pipe and end closures. See also Pipe-type holder.<br />

Pipe manufacturing processes. A reference is ASME I00396 “History of Line Pipe Manufacturing in <strong>No</strong>rth<br />

America.” Types and names of welded joints are used herein as defined in the <strong>American</strong> Welding<br />

Society (AWS) Publication A3.0 "Standard Welding Terms and Definitions" except for the following<br />

terms which are defined in this glossary.<br />

Bell-welded pipe<br />

Continuous-welded pipe<br />

Double-submerged-arc-welded pipe<br />

Electric-flash-welded pipe<br />

Electric-fusion-welded pipe<br />

Electric-resistance-welded pipe<br />

Furnace-butt-welded pipe<br />

Furnace-lap-welded pipe<br />

Seamless pipe<br />

Pipe-type holder is any pipe-container or group of interconnected pipe-containers installed at one location<br />

for the sole purpose of storing gas. See also Pipe-container.<br />

Plastic (noun) is a material that contains one or more organic polymeric substances of high molecular weight<br />

as an essential ingredient, is solid in its finished state, and can be shaped by flow at some stage of its<br />

manufacture or processing into finished articles. The two general types of plastic referred to in this<br />

Guide are thermoplastic and thermosetting. See also Thermoplastic and Thermosetting plastic.<br />

Plastic pipe joints. See Adhesive joint, Heat fusion joint, and Solvent cement joint.<br />

Pressure (expressed in pounds per square inch above atmospheric pressure, i.e., gauge pressure<br />

(abbreviation: psig), unless otherwise stated). See also Maximum allowable test pressure,<br />

Overpressure protection, Pressure limiting station, Pressure regulating station, Pressure relief station,<br />

and Standup pressure test.<br />

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Pressure limiting station consists of apparatus which, under abnormal conditions, will act to reduce, restrict<br />

or shut off the supply of gas flowing into a transmission line, main, holder, pressure vessel or<br />

compressor station piping in order to prevent the gas pressure from exceeding a predetermined limit.<br />

While normal pressure conditions prevail, the pressure limiting station may exercise some degree of<br />

control of the flow of gas or may remain in the wide-open position. Included in the station are any<br />

enclosures and ventilating equipment, and any piping and auxiliary equipment, such as valves, control<br />

instruments, or control lines.<br />

Pressure regulating station consists of apparatus installed for the purpose of automatically reducing and<br />

regulating the gas pressure in the downstream transmission line, main, holder, pressure vessel or<br />

compressor station piping to which it is connected. Included in the station are any enclosures and<br />

ventilating equipment, and any piping and auxiliary equipment, such as valves, control instruments, or<br />

control lines.<br />

Pressure relief station consists of apparatus installed to vent gas from a transmission line, main, holder,<br />

pressure vessel, or compressor station piping in order to prevent the gas pressure from exceeding a<br />

predetermined limit. The gas may be vented into the atmosphere or into a lower pressure gas system<br />

capable of safely receiving the gas being discharged. Included in the station are any enclosures and<br />

ventilating equipment, and any piping and auxiliary equipment, such as valves, control instruments, or<br />

control lines.<br />

Private rights-of-way are those that are not located on roads, streets or highways used by the public, or on<br />

railroad rights-of-way.<br />

Proprietary items are items made by a company having the exclusive right of manufacture.<br />

Public place is a place that is generally open to all persons in a community as opposed to being restricted<br />

to specific persons. A public place includes churches, schools, and commercial property, as well as<br />

any publicly owned right-of-way or property that is frequented by people.<br />

Regulators. See Pressure limiting station, Pressure regulating station, Pressure relief station, and Service<br />

regulator.<br />

Sample piping is pipe, valves, and fittings used for the collection of samples of gas or other fluids.<br />

SCADA is supervisory control and data acquisition. SCADA is a remote control system that allows the<br />

transmission of data from a remote site (e.g., a delivery point) to a central control location. SCADA<br />

systems are used to monitor and control flow, pressure, and other parameters of the pipeline system.<br />

SCADA systems may generate an alarm when an event has occurred or an unusual situation is<br />

developing.<br />

Seamless pipe is a wrought tubular product made without a welded seam. It is manufactured by hot working<br />

steel or, if necessary, by subsequently cold finishing the hot-worked tubular product to produce the<br />

desired shape, dimensions, and properties. See also Pipe manufacturing processes.<br />

Secondary stress is stress created in the pipe wall by loads other than internal fluid pressure. Examples are<br />

backfill loads, traffic loads, beam action in a span and loads at supports and at connections to the pipe.<br />

Service line valve is a valve located in the service line ahead of the service regulator, or ahead of the meter<br />

where there is no regulator.<br />

Solvent cement joint is a joint made in PVC piping by using solvent cement to join the piping components.<br />

Standup pressure test is a test to demonstrate that a pipe or piping system does not leak as evidenced by<br />

the lack of a drop in pressure over a specified period of time after the source of pressure has been<br />

isolated.<br />

Steel is an iron-base alloy, malleable in some temperature range as initially cast, containing manganese,<br />

carbon, and often other alloying elements. See also Carbon steel.<br />

Stress is the resultant internal force that resists change in the size or shape of a body acted on by external<br />

forces. See also Hoop stress, Maximum allowable hoop stress, Operating stress, Secondary stress,<br />

Tensile strength, and Yield strength.<br />

Temperature (expressed in degrees Fahrenheit ( o F) unless otherwise stated). See also Ambient<br />

temperature and Ground temperature.<br />

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Tensile strength is the highest unit tensile stress (referred to the original cross section) that a material can<br />

sustain before failure (psi)<br />

Thermoplastic is a plastic, which is capable of being repeatedly softened by increase of temperature and<br />

hardened by decrease of temperature.<br />

Thermosetting plastic is a plastic that is capable of being changed into a substantially infusible or insoluble<br />

product when cured under the application of heat or by chemical means.<br />

Thickness. See <strong>No</strong>minal wall thickness.<br />

Valve. See Curb valve and Service line valve.<br />

Vault is an underground structure which may be entered, and which is designed to contain piping and piping<br />

components, such as valves or pressure regulators.<br />

Yield strength is the strength at which a material exhibits a specified limiting permanent set, or produces a<br />

specified total elongation under load. The specified limiting set or elongation is usually expressed as a<br />

percentage of gage length, and its values are specified in the various material specifications acceptable<br />

under this Guide.<br />

GLOSSARY OF COMMONLY USED ABBREVIATIONS<br />

<strong>No</strong>te: For added organizational abbreviations, see Guide Material Appendix G-192-1, Sections 4 and 5.<br />

Abbreviation Meaning<br />

ABS acrylonitrile-butadiene-styrene<br />

ASV automatic shutoff valve<br />

BAP baseline assessment plan<br />

CAB cellulose acetate butyrate<br />

CDA confirmatory direct assessment<br />

CGI combustible gas indicator<br />

DA direct assessment<br />

ECDA external corrosion direct assessment<br />

EFV excess flow valve<br />

EFVB excess flow valve – bypass (automatic reset)<br />

EFVNB excess flow valve – non-bypass (manual reset)<br />

ERW electric resistance welded<br />

ESD emergency shutdown<br />

FAQ frequently asked question<br />

HCA high consequence area<br />

HDB hydrostatic design basis<br />

HFI hydrogen flame ionization<br />

IC internal corrosion<br />

ICDA internal corrosion direct assessment<br />

ILI In-line inspection<br />

IMP integrity management program<br />

IR drop voltage drop<br />

LEL lower explosive limit<br />

LNG liquefied natural gas<br />

LPG liquid petroleum gas<br />

LTHS long-term hydrostatic strength<br />

MAOP maximum allowable operating pressure<br />

MRS minimum required strength<br />

NPS nominal pipe size<br />

O&M operations and maintenance<br />

OCS outer continental shelf<br />

OQ operator qualification<br />

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GLOSSARY OF COMMOMLY USED ABBREVIATIONS (Continued)<br />

Abbreviation Meaning<br />

PA Polyamide<br />

P&M measures preventive and mitigative measures<br />

PDB pressure design basis<br />

PE Polyethylene<br />

PIC potential impact circle<br />

PIR potential impact radius<br />

PVC poly (vinyl chloride), also written as polyvinyl chloride<br />

RCV remote control valve<br />

SCADA supervisory control and data acquisition<br />

SCC stress corrosion cracking<br />

SCCDA stress corrosion cracking direct assessment<br />

SDB strength design basis<br />

SDR standard dimension ratio<br />

SMYS specified minimum yield strength<br />

TABLE 192.3i<br />

§192.5<br />

Class locations.<br />

[Effective Date: 7-13-98]<br />

(a) This section classifies pipeline locations for purposes of this part. The following criteria<br />

apply to classifications under this section.<br />

(1) A "class location unit" is an onshore area that extends 220 yards (200 meters) on either<br />

side of the centerline of any continuous 1- mile (1.6 kilometers) length of pipeline.<br />

(2) Each separate dwelling unit in a multiple dwelling unit building is counted as a separate<br />

building intended for human occupancy.<br />

(b) Except as provided in paragraph (c) of this section, pipeline locations are classified as<br />

follows:<br />

(1) A Class 1 location is:<br />

(i) An offshore area; or<br />

(ii) Any class location unit that has 10 or fewer buildings intended for human<br />

occupancy.<br />

(2) A Class 2 location is any class location unit that has more than 10 but fewer than 46<br />

buildings intended for human occupancy.<br />

(3) A Class 3 location is:<br />

(i) Any class location unit that has 46 or more buildings intended for human<br />

occupancy; or<br />

(ii) An area where the pipeline lies within 100 yards (91 meters) of either a building or<br />

a small, well-defined outside area (such as a playground, recreation area, outdoor theater, or other<br />

place of public assembly) that is occupied by 20 or more persons on at least 5 days a week for 10<br />

weeks in any 12-month period. (The days and weeks need not be consecutive.)<br />

(4) A Class 4 location is any class location unit where buildings with four or more stories<br />

above ground are prevalent.<br />

(c) The length of Class locations 2, 3, and 4 may be adjusted as follows:<br />

(1) A Class 4 location ends 220 yards (200 meters) from the nearest building with four or<br />

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more stories above ground.<br />

(2) When a cluster of buildings intended for human occupancy requires a Class 2 or 3<br />

location, the class location ends 220 yards (200 meters) from the nearest building in the cluster.<br />

[Amdt. 192-27, 41 FR 34598, Aug. 16, 1976; Amdt. 192-56, 52 FR 32924, Sept. 1, 1987; Amdt. 192-78,<br />

61 FR 28770, June 6, 1996 with Amdt. 192-78 Correction, 61 FR 30824, June 18, 1996 and Amdt. 192-<br />

78 Correction, 61 FR 35139, July 5, 1996; Amdt. 192-85, 63 FR 37500, July 13, 1998]<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material available at present.<br />

§192.7<br />

What documents are incorporated by reference partly or wholly in this part?<br />

▌[Effective Date: 3-05-07]<br />

(a) Any documents or portions thereof incorporated by reference in this part are included in<br />

this part as though set out in full. When only a portion of a document is referenced, the remainder is<br />

not incorporated in this part.<br />

(b) All incorporated materials are available for inspection in the Pipeline and Hazardous<br />

Materials Safety Administration, 400 Seventh Street, SW., Washington, DC, or at the National<br />

Archives and Records Administration (NARA). For information on the availability of this material at<br />

NARA, call 202–741–6030 or go to:<br />

http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html. These<br />

materials have been approved for incorporation by reference by the Director of the Federal Register<br />

in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. In addition, the incorporated materials are<br />

available from the respective organizations listed in paragraph (c) (1) of this section.<br />

(c) The full titles of documents incorporated by reference, in whole or in part, are provided<br />

herein. The numbers in parentheses indicate applicable editions. For each incorporated document,<br />

citations of all affected sections are provided. Earlier editions of currently listed documents or<br />

editions of documents listed in previous editions of 49 CFR part 192 may be used for materials and<br />

components designed, manufactured, or installed in accordance with these earlier documents at the<br />

time they were listed. The user must refer to the appropriate previous edition of 49 CFR part 192 for<br />

a listing of the earlier listed editions or documents.<br />

(1) Incorporated by reference (IBR). List of Organizations and Addresses:<br />

A. Pipeline Research Council International, Inc. (PRCI), c/o Technical Toolboxes, 3801<br />

Kirby Drive, Suite 520, Houston, TX 77098.<br />

B. <strong>American</strong> Petroleum Institute (API), 1220 L Street, NW, Washington, DC 20005.<br />

C. <strong>American</strong> Society for Testing and Materials (ASTM), 100 Barr Harbor Drive, West<br />

Conshohocken, PA 19428.<br />

D. ASME International (ASME), Three Park Avenue, New York, NY 10016–5990.<br />

E. Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.<br />

(MSS), 127 Park Street, NE, Vienna, VA 22180.<br />

F. National Fire Protection <strong>Association</strong> (NFPA), 1 Batterymarch Park, P.O. Box 9101,<br />

Quincy, MA 02269–9101.<br />

G. Plastics Pipe Institute, Inc. (PPI), 1825 Connecticut Avenue, NW, Suite 680,<br />

Washington, DC 20009.<br />

H. NACE International (NACE), 1440 South Creek Drive, Houston, TX 77084.<br />

I. <strong>Gas</strong> Technology Institute (GTI), 1700 South Mount Prospect Road, Des Plaines, IL<br />

60018.<br />

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(2) Documents incorporated by reference (Numbers in Parentheses Indicate Applicable Editions).<br />

Source and name of referenced material 49 CFR reference<br />

A. Pipeline Research Council International, Inc. (PRCI):<br />

(1) AGA Pipeline Research Committee, Project PR–3–805, ‘‘A<br />

Modified Criterion for Evaluating the Remaining Strength of<br />

Corroded Pipe,’’ (December 22, 1989). The RSTRENG program<br />

may be used for calculating remaining strength.<br />

B. <strong>American</strong> Petroleum Institute (API):<br />

(1) API Specification 5L ‘‘Specification for Line Pipe,’’ (43rd<br />

edition and errata, 2004).<br />

(2) API Recommended Practice 5L1 ‘‘Recommended Practice<br />

for Railroad Transportation of Line Pipe,’’ (6th edition, 2002).<br />

(3) API Specification 6D ‘‘Pipeline Valves,’’ (22nd edition,<br />

January 2002).<br />

(4) API Recommended Practice 80, ‘‘Guidelines for the<br />

Definition of Onshore <strong>Gas</strong> Gathering Lines,’’ (1st edition, April<br />

2000).<br />

(5) API 1104 ‘‘Welding of Pipelines and Related Facilities,’’<br />

(19th edition, 1999, including Errata October 31, 2001).<br />

(6) API Recommended Practice 1162 ‘‘Public Awareness<br />

Programs for Pipeline Operators,’’ (1 st edition December 2003).<br />

C. <strong>American</strong> Society for Testing and Materials (ASTM):<br />

(1) ASTM A 53/A53M–04a (2004) ‘‘Standard Specification for<br />

Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and<br />

Seamless.’’<br />

(2) ASTM A106/A106M-04b (2004) ‘‘Standard Specification for<br />

Seamless Carbon Steel Pipe for High-Temperature Service.’’<br />

(3) ASTM A333/A333M-05 (2005) ‘‘Standard Specification for<br />

Seamless and Welded Steel Pipe for Low-Temperature<br />

Service.’’<br />

(4) ASTM A372/A372M-03 (2003) ‘‘Standard Specification for<br />

Carbon and Alloy Steel Forgings for Thin-Walled Pressure<br />

Vessels.’’<br />

(5) ASTM A381–96 (Reapproved 2001) ‘‘Standard<br />

Specification for Metal-Arc-Welded Steel Pipe for Use With<br />

High-Pressure Transmission Systems.’’<br />

(6) ASTM A671-04 (2004) ‘‘Standard Specification for Electric-<br />

Fusion-Welded Steel Pipe for Atmospheric and Lower<br />

Temperatures.’’<br />

(7) ASTM A672-96 (Reapproved 2001) ‘‘Standard<br />

Specification for Electric-Fusion-Welded Steel Pipe for High-<br />

Pressure Service at Moderate Temperatures.’’<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 22<br />

§§192.933(a); 192.485(c).<br />

§§192.55(e); 192.113; Item I of<br />

Appendix B.<br />

§192.65(a).<br />

§192.145(a).<br />

§§192.8(a); 192.8(a)(1); 192.8(a)(2);<br />

192.8(a)(3); 192.8(a)(4).<br />

§§192.227(a); 192.229(c)(1);<br />

192.241(c); Item II, Appendix B.<br />

§§192.616(a); 192.616(b);<br />

192.616(c).<br />

§§192.113; Item I, Appendix B.<br />

§§192.113; Item I, Appendix B.<br />

§§192.113; Item I, Appendix B.<br />

§192.177(b)(1).<br />

§§192.113; Item I, Appendix B.<br />

§§192.113; Item I, Appendix B.<br />

§§192.113; Item I, Appendix B.


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.7<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART A<br />

[Amdt. 192-37, 46 FR 10157, Feb. 2, 1981; Amdt. 192-51, 51 FR 15333, Apr. 23, 1986; Amdt. 192-68, 58<br />

FR 14519, Mar. 18, 1993; Amdt. 192-78, 61 FR 28770, June 6, 1996 with Amdt. 192-78 Correction, 61<br />

FR 30824, June 18, 1996; Amdt. 192-94, 69 FR 32886, June 14, 2004 with Amdt. 192-94 Correction, 69<br />

FR 54591, Sept. 9, 2004; RIN 2137-AD77, 70 FR 11135, Mar. 8, 2005; Amdt. 192-99, 70 FR 28833, May<br />

19, 2005 with Amdt. 192-99 Correction, 70 FR 35041, June 16, 2005; Amdt. 192-102, 71 FR 13289, Mar.<br />

15, 2006; Amdt. 192-103, 71 FR 33402, June 9, 2006; Amdt. 192-103, 72 FR 4655, Feb. 1, <strong>2007</strong>]<br />

GUIDE MATERIAL<br />

This guide material is under review following Amendment 192-103.<br />

Additional standards and specifications recommended for use under this Guide, and the names and<br />

addresses of the sponsoring organizations, are shown in Guide Material Appendix G-192-1. See Guide<br />

Material Appendix G-192-1A for documents previously incorporated by reference in the Regulations.<br />

§192.8<br />

How are onshore gathering lines and regulated onshore gathering<br />

lines determined?<br />

[Effective Date: 4-14-06]<br />

(a) An operator must use API RP 80 (incorporated by reference, see §192.7), to determine if<br />

an onshore pipeline (or part of a connected series of pipelines) is an onshore gathering line. The<br />

determination is subject to the limitations listed below. After making this determination, an<br />

operator must determine if the onshore gathering line is a regulated onshore gathering line under<br />

paragraph (b) of this section.<br />

(1) The beginning of gathering, under section 2.2(a)(1) of API RP 80, may not extend<br />

beyond the furthermost downstream point in a production operation as defined in section 2.3 of<br />

API RP 80. This furthermost downstream point does not include equipment that can be used in<br />

either production or transportation, such as separators or dehydrators, unless that equipment is<br />

involved in the processes of ‘‘production and preparation for transportation or delivery of<br />

hydrocarbon gas’’ within the meaning of ‘‘production operation.’’<br />

(2) The endpoint of gathering, under section 2.2(a)(1)(A) of API RP 80, may not extend<br />

beyond the first downstream natural gas processing plant, unless the operator can demonstrate,<br />

using sound engineering principles, that gathering extends to a further downstream plant.<br />

(3) If the endpoint of gathering, under section 2.2(a)(1)(C) of API RP 80, is determined by<br />

the commingling of gas from separate production fields, the fields may not be more than 50 miles<br />

from each other, unless the Administrator finds a longer separation distance is justified in a<br />

particular case (see 49 CFR §190.9).<br />

(4) The endpoint of gathering, under section 2.2(a)(1)(D) of API RP 80, may not extend<br />

beyond the furthermost downstream compressor used to increase gathering line pressure for<br />

delivery to another pipeline.<br />

(b) For purposes of §192.9, ‘‘regulated onshore gathering line’’ means:<br />

(1) Each onshore gathering line (or segment of onshore gathering line) with a feature<br />

described in the second column that lies in an area described in the third column; and<br />

(2) As applicable, additional lengths of line described in the fourth column to provide a<br />

safety buffer:<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 25


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.8<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART A<br />

Type Feature Area Safety Buffer<br />

A — Metallic and the MAOP Class 2, 3, or 4 location<br />

<strong>No</strong>ne.<br />

produces a hoop stress of<br />

20 percent or more of<br />

SMYS. If the stress level is<br />

unknown, an operator<br />

must determine the stress<br />

level according to the<br />

applicable provisions in<br />

subpart C of this part.<br />

(see §192.5).<br />

— <strong>No</strong>n-metallic and the<br />

MAOP is more than 125<br />

psig (862 kPa).<br />

B — Metallic and the MAOP<br />

produces a hoop stress of<br />

less than 20 percent of<br />

SMYS. If the stress level is<br />

unknown, an operator<br />

must determine the stress<br />

level according to the<br />

applicable provisions in<br />

subpart C of this part.<br />

— <strong>No</strong>n-metallic and the<br />

MAOP is 125 psig (862<br />

kPa) or less.<br />

[Issued by Amdt. 192-102, 71 FR 13289, Mar. 15, 2006]<br />

<strong>Addendum</strong> <strong>No</strong>. 5, May 2005 26<br />

Area 1. Class 3 or 4<br />

location.<br />

Area 2. An area within a<br />

Class 2 location the<br />

operator determines by<br />

using any of the following<br />

three methods:<br />

(a) A Class 2 location.<br />

(b) An area extending 150<br />

feet (45.7 m) on each side<br />

of the centerline of any<br />

continuous 1 mile (1.6 km)<br />

of pipeline and including<br />

more than 10 but fewer<br />

than 46 dwellings.<br />

(c) An area extending 150<br />

feet (45.7 m) on each side<br />

of the centerline of any<br />

continuous 1000 feet (305<br />

m) of pipeline and<br />

including 5 or more<br />

buildings.<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material available at present.<br />

If the gathering line is in<br />

Area 2(b) or 2(c), the<br />

additional lengths of line<br />

extend upstream and<br />

downstream from the area<br />

to a point where the line is<br />

at least 150 feet (45.7 m)<br />

from the nearest dwelling<br />

in the area. However, if a<br />

cluster of dwellings in area<br />

2(b) or 2(c) qualifies a line<br />

as Type B, the Type B<br />

classification ends 150 feet<br />

(45.7 m) from the nearest<br />

dwelling in the cluster.


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.10<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART A<br />

[Issued by Amdt. 192-81, 62 FR 61692, <strong>No</strong>v. 19, 1997 with Amdt. 192-81 Confirmation, 63 FR 12659,<br />

Mar. 16, 1998; RIN 2137-AD77, 70 FR 11135, Mar. 8, 2005]<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material necessary.<br />

§192.11<br />

Petroleum gas systems.<br />

[Effective Date: 7-8-96]<br />

(a) Each plant that supplies petroleum gas by pipeline to a natural gas distribution system must<br />

meet the requirements of this part and ANSI/NFPA 58 and 59.<br />

(b) Each pipeline system subject to this part that transports only petroleum gas or petroleum<br />

gas/air mixtures must meet the requirements of this part and of ANSI/NFPA 58 and 59.<br />

(c) In the event of a conflict between this part and ANSI/NFPA 58 and 59, ANSI/NFPA 58 and 59<br />

prevail.<br />

[Amdt. 192-68, 58 FR 14519, Mar. 18, 1993; Amdt. 192-75, 61 FR 18512, Apr. 26, 1996 with Amdt. 192-<br />

75 Correction, 61 FR 38403, July 24, 1996; Amdt. 192-78, 61 FR 28770, June 6, 1996 with Amdt. 192-<br />

78 Correction, 61 FR 30824, June 18, 1996]<br />

1 GENERAL<br />

GUIDE MATERIAL<br />

1.1 Introduction.<br />

Personnel involved in the design, construction, operation, and maintenance of petroleum gas systems<br />

should be thoroughly familiar with the applicable provisions of the Federal Regulations and referenced<br />

NFPA Standards.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 28(a)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.11<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART A<br />

Figure 192.11A depicts the standards applicable to petroleum gas plants that supplement natural gas<br />

systems, as described in §192.11(a).<br />

PETROLEUM GAS<br />

STORAGE/VAPORIZATION<br />

FACILITIES<br />

(USED TO SUPPLEMENT NATURAL<br />

GAS DISTRIBUTION SYSTEM)<br />

STORAGE VESSEL<br />

VAPORIZER<br />

Outlet of<br />

regulation<br />

(RE: TITLE 49 CFR PART 192, NFPA 58 AND 59)<br />

NATURAL GAS DISTRIBUTION<br />

PIPING SYSTEM<br />

Distribution<br />

Main<br />

Point of Petroleum<br />

<strong>Gas</strong>/Air Injection<br />

District Regulator<br />

Station<br />

(RE: TITLE 49 CFR PART 192)<br />

FIGURE 192.11A<br />

Distribution<br />

Service Line<br />

Customer<br />

Meter<br />

CUSTOMER FUEL PIPING<br />

Outlet of meter or connection to customer’s<br />

piping, whichever is farther downstream<br />

(RE: NFPA 54, (ANSI Z223.1))<br />

Figure 192.11B depicts the standards applicable to pipeline systems for petroleum gas or petroleum<br />

gas/air mixtures, as described in §192.11(b).<br />

PETROLEUM GAS<br />

STORAGE/VAPORIZATION<br />

FACILITIES<br />

STORAGE VESSEL<br />

(RE: TITLE 49 CFR PART 192,<br />

NFPA 58 AND 59)<br />

VAPORIZER<br />

Outlet of 1st<br />

cut regulation<br />

PETROLEUM GAS DISTRIBUTION<br />

PIPING SYSTEM<br />

(In some cases, this may not exist,<br />

except for the customer meter)<br />

Overpressure<br />

Protection<br />

Customer<br />

Meter<br />

(RE: TITLE 49 CFR PART 192,<br />

NFPA 58 AND 59)<br />

FIGURE 192.11B<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 28(b)<br />

CUSTOMER FUEL PIPING<br />

Outlet of meter or connection to customer’s<br />

piping, whichever is farther downstream<br />

(RE: NFPA 54, (ANSI Z223.1))


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND 192.121<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART C<br />

1 NATURAL GAS<br />

GUIDE MATERIAL<br />

(a) Hydrostatic Design Basis (HDB) values are awarded by the Hydrostatic Stress Board (HSB) of the<br />

Plastics Pipe Institute (PPI) and are listed in PPI TR-4, which can be accessed at<br />

www.plasticpipe.org.<br />

(b) ASTM D2513 requires elevated temperature HDB listings for plastic piping materials used at<br />

temperatures above 73 °F. PPI publishes elevated temperature HDB values for PE and PA<br />

materials in TR-4.<br />

(c) Magnetically-filled PE (reference ASTM D2513, Annex A.6) is considered as either PE 2406 or PE<br />

3408 material.<br />

(d) Long-term hydrostatic strength (LTHS) for reinforced thermosetting plastic covered by ASTM<br />

D2517 is 11,000 psi.<br />

(e) HDB values apply only to materials meeting all the requirements of ASTM D2513 and are based on<br />

engineering test data analyzed in accordance with ASTM D2837, "Standard Test Method for<br />

Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure Design Basis for<br />

Thermoplastic Pipe Products."<br />

(f) HDB values at 73 °F for thermoplastic materials covered by ASTM D2513 are listed in Table<br />

192.121i. The values used in the design formula for thermoplastic materials are actually HDB<br />

values that are a categorized value of the long-term hydrostatic strength.<br />

Pipe Material HDB @ 73 °F, psi<br />

PA 32312 (PA 11) 2500<br />

PE 2406 1250<br />

PE 3408 1600<br />

PVC Type I, Grade 1, Class 12454B (PVC 1120)* 4000<br />

PVC Type II, Grade 1, Class 1433D (PVC 2116)* 3200<br />

* Editions of ASTM D2513 issued after 2001 no longer permit use of PVC piping for new<br />

gas piping installations, but do specify that it may be used for repair and maintenance of<br />

existing PVC gas piping. The Regulations may continue to reference an edition of ASTM<br />

D2513 earlier than 2001. The operator is advised to check §192.7.<br />

2 PETROLEUM GASES<br />

TABLE 192.121i<br />

PE and PA materials listed in ASTM D2513 may be used for liquid petroleum gas (LPG) piping<br />

applications. NFPA 58 (referenced by §192.7) prescribes the following:<br />

(a) PA may be used in liquid or vapor LPG systems up to the design pressure of the piping material.<br />

PPI recommends a chemical derating factor of 1.0 (no derating) for PA 11 piping.<br />

(b) PE, when recommended by the manufacturer, may be used in vapor-only LPG systems up to 30<br />

psig pressure. PPI recommends a 0.5 chemical derating factor for the use of PE piping.<br />

(c) PVC is not permitted.<br />

Some information on the strengths of polyethylenes with propane is given in PPI TR-22, “Polyethylene<br />

Piping Distribution Systems for Components of Liquid Petroleum <strong>Gas</strong>es.” See guide material under<br />

§192.123.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 43


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND 192.121<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART C<br />

3 MINIMUM REQUIRED WALL THICKNESS<br />

The minimum wall thickness (tm) for a given design pressure is determined from the formula below.<br />

Also, see §§192.123 (c) and (d) plus 3 of the guide material under §192.123.<br />

Where:<br />

tm = PD<br />

(P + 0.64 S)<br />

P = Design pressure, gauge, kPa (psi)<br />

D = Specified outside diameter, mm (in.)<br />

S = The long-term hydrostatic strength, for thermoplastic pipe, kPa (psi) determined at 23 o C<br />

(73 o F), 38 o C (100 o F), 49 o C (120 o F), or 60 o C (140 o F); for reinforced thermosetting<br />

pipe, 75,800 kPa (11,000 psi)<br />

4 INTERPOLATION OF HYDROSTATIC DESIGN BASIS (HDB) VALUES<br />

(a) For thermoplastic pipe that is to be installed at a service temperature greater than 73 ºF and less<br />

than that at which the next HDB has been established, the HDB at the anticipated service<br />

temperature can be determined by interpolation. The pipe manufacturer should be consulted for<br />

assistance in determining an interpolated HDB.<br />

(b) The interpolation formula as prescribed in §192.121 is published in PPI TR-3 as follows.<br />

Where:<br />

S<br />

T<br />

= S<br />

L<br />

( S<br />

−<br />

L<br />

1<br />

− SH)(<br />

TL<br />

−<br />

1<br />

)<br />

TT<br />

1<br />

(<br />

TL<br />

−<br />

1<br />

)<br />

TH<br />

ST = Interpolated LTHS for the anticipated service temperature (psi)<br />

SL = LTHS established at a temperature below the anticipated service temperature (psi)<br />

SH = LTHS established at a temperature above the anticipated service temperature (psi)<br />

TL = Temperature at which the lower LTHS (SL) was established (K)<br />

TT = Anticipated service temperature (K)<br />

TH = Temperature at which the higher LTHS (SH) was established (K)<br />

(c) Section 192.121 requires that the interpolation be made between the LTHS values at the lower and<br />

higher temperatures. The resulting interpolated LTHS is categorized into an HDB. This interpolated<br />

HDB is then used to determine the design pressure under §192.121.<br />

(d) Example:<br />

An operator is installing SDR 11 PE pipe where the anticipated service temperature is 78 ºF. HDB<br />

values are established and published in PPI TR-4 at 73 ºF (296 K) and 140 ºF (333 K). Thus, the<br />

operator has the option of establishing an interpolated HDB at the anticipated service temperature,<br />

78 °F (299 K), or using the 140 °F HDB of 800 psi.<br />

(1) In order to calculate the HDB for the anticipated service temperature, the operator must obtain<br />

the actual LTHS values established for the material at the nearest temperature above and<br />

below the temperature for which the interpolated value is to be determined. These values are<br />

typically available from the pipe supplier. If these LTHS values are not available, the lowest<br />

LTHS for the HDB category in Table 192.121ii may be used as a conservative estimate.<br />

(2) Once the LTHS values are obtained, the interpolation calculation input is as follows.<br />

SL(73 °F) = 1567 psi<br />

SH(140 °F) = 845 psi<br />

TL = 73 ºF (295.93 K)<br />

TT = 78 ºF (298.71 K)<br />

TH = 140 ºF (333.15 K)<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 44


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.141<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART D<br />

SUBPART D<br />

DESIGN OF PIPELINE COMPONENTS<br />

§192.141<br />

Scope.<br />

[Effective Date: 11-12-70]<br />

This subpart prescribes minimum requirements for the design and installation of pipeline<br />

components and facilities. In addition, it prescribes requirements relating to protection against<br />

accidental overpressuring.<br />

GUIDE MATERIAL<br />

Useful industry references for design and construction of auxiliary piping for compressor stations or other<br />

similar installations (other than gas piping) are listed in Table 192.141i. Federal, state and local requirements<br />

may also apply.<br />

Piping System Fluid Design Code<br />

Power piping (boiler external<br />

piping)<br />

Power piping (non-boiler external<br />

piping)<br />

Utility, auxiliary, process, air<br />

injection<br />

Air, steam, water, oil, gas, steam<br />

condensate<br />

Air, steam, water, oil, gas, steam<br />

condensate<br />

Air, steam, water, oil, steam<br />

condensate, glycol, natural gas<br />

liquids<br />

ASME B31.1<br />

ASME B31.3<br />

ASME B31.3<br />

Process Hydrocarbons, chemicals ASME B31.3<br />

Refrigeration Refrigerant (e.g., propane) ASME B31.3 or B31.5<br />

Fire protection Water NFPA 14 and 24<br />

Drinking and domestic supply Water AWWA Standards; Uniform<br />

Plumbing Code<br />

Plumbing and drains Sanitary and waste water Uniform Plumbing Code<br />

TABLE 192.141i<br />

§192.143<br />

General requirements.<br />

� [Effective Date: 5-23-07]<br />

(a) Each component of a pipeline must be able to withstand operating pressures and other<br />

anticipated loadings without impairment of its serviceability with unit stresses equivalent to those<br />

allowed for comparable material in pipe in the same location and kind of service. However, if design<br />

based upon unit stresses is impractical for a particular component, design may be based upon a<br />

pressure rating established by the manufacturer by pressure testing that component or a prototype<br />

of the component.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 49


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.143<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART D<br />

(b) The design and installation of pipeline components and facilities must meet applicable<br />

requirements for corrosion control found in subpart I of this part.<br />

[Amdt. 192-48, 49 FR 19823, May 10, 1984; Amdt. 192-104, 72 FR 20055, April 23, <strong>2007</strong>]<br />

GUIDE MATERIAL<br />

This guide material is under review following Amendment 192-104.<br />

The designer should select components that will withstand the field test pressure to which they will be<br />

subjected without failure or leakage and without impairment to their serviceability. Consideration should also<br />

be given to pulsation-induced vibrations that could produce excessive cyclic stresses.<br />

See Guide Material Appendix G-192-9 and Guide Material Appendix G-192-10.<br />

§192.144<br />

Qualifying Metallic Components.<br />

[Effective Date: 7-14-04]<br />

<strong>No</strong>twithstanding any requirement of this subpart which incorporates by reference an edition of<br />

a document listed in §192.7 or Appendix B of this part, a metallic component manufactured in<br />

accordance with any other edition of that document is qualified for use under this part if --<br />

(a) It can be shown through visual inspection of the cleaned component that no defect exists<br />

which might impair the strength or tightness of the component; and<br />

(b) The edition of the document under which the component was manufactured has equal or<br />

more stringent requirements for the following as an edition of that document currently or previously<br />

listed in §192.7 or appendix B of this part:<br />

(1) Pressure testing;<br />

(2) Materials; and<br />

(3) Pressure and temperature ratings.<br />

[Issued by Amdt. 192-45, 48 FR 30637, July 5, 1983; Amdt. 192-94, 69 FR 32886, June 14, 2004]<br />

GUIDE MATERIAL<br />

See Guide Material Appendix G-192-1A for documents previously incorporated by reference in the<br />

Regulations. Current documents incorporated by reference that were listed in Appendix A prior to<br />

Amendment 192-94, published June 14, 2004, are now found in §192.7.<br />

If the edition of the document under which the component was manufactured was neither previously listed<br />

nor currently listed in §192.7, and was not previously listed in Appendix A, then requirements under<br />

§192.144(b) should be reviewed to determine if the metallic component is qualified for use under Part 192.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 50


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.145<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART D<br />

§192.145<br />

Valves.<br />

[Effective Date: 7-10-06]<br />

(a) Except for cast iron and plastic valves, each valve must meet the minimum requirements of<br />

API 6D (incorporated by reference, see §192.7), or to a national or international standard that<br />

provides an equivalent performance level. A valve may not be used under operating conditions that<br />

exceed the applicable pressure-temperature ratings contained in those requirements.<br />

(b) Each cast iron and plastic valve must comply with the following:<br />

(1) The valve must have a maximum service pressure rating for temperatures that equal or<br />

exceed the maximum service temperature.<br />

(2) The valve must be tested as part of the manufacturing, as follows:<br />

(i) With the valve in the fully open position, the shell must be tested with no leakage<br />

to a pressure at least 1.5 times the maximum service rating.<br />

(ii) After the shell test, the seat must be tested to a pressure not less than 1.5 times<br />

the maximum service pressure rating. Except for swing check valves, test pressure during the seat<br />

test must be applied successively on each side of the closed valve with the opposite side open. <strong>No</strong><br />

visible leakage is permitted.<br />

(iii) After the last pressure test is completed, the valve must be operated through its<br />

full travel to demonstrate freedom from interference.<br />

(c) Each valve must be able to meet the anticipated operating conditions.<br />

(d) <strong>No</strong> valve having shell components made of ductile iron may be used at pressures exceeding<br />

80 percent of the pressure ratings for comparable steel valves at their listed temperature. However, a<br />

valve having shell components made of ductile iron may be used at pressures up to 80 percent of<br />

the pressure ratings for comparable steel valves at their listed temperature, if --<br />

(1) The temperature-adjusted service pressure does not exceed 1,000 p.s.i (7MPa) gage;<br />

and<br />

(2) Welding is not used on any ductile iron component in the fabrication of the valve shells<br />

or their assembly.<br />

(e) <strong>No</strong> valve having pressure-containing parts made of ductile iron may be used in the gas pipe<br />

components of compressor stations.<br />

[Amdt. 192-3, 35 FR 17659, <strong>No</strong>v. 17, 1970; Amdt. 192-22, 41 FR 13589, Mar. 31, 1976; Amdt. 192-37, 46<br />

FR 10157, Feb. 2, 1981; Amdt. 192-62, 54 FR 5625, Feb. 6, 1989; Amdt. 192-85, 63 FR 37500, July 13,<br />

1998; Amdt. 192-94, 69 FR 32886, June 14, 2004; Amdt. 192-103, 71 FR 33402, June 9, 2006]<br />

GUIDE MATERIAL<br />

1 FLANGED CAST IRON VALVES IN STEEL PIPELINES<br />

Consideration should be given to the effect of secondary stresses (e.g., resulting from earth movement,<br />

expansion and contraction or other external forces) which could affect the structural integrity of flanged<br />

cast iron valves in steel pipelines. Adequate support, compression couplings, or other means may be<br />

used.<br />

2 EQUIVALENCY<br />

2.1 Equivalent standards.<br />

Valve standards API Spec 6A, API Std 600, ASME B16.33, ASME B16.34, and ASME B16.38 provide<br />

an equivalent performance level to API Spec 6D for gas application purposes.<br />

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2.2 Valves not listed in API Spec 6D.<br />

Although all valve sizes (such as those smaller than 2 inches) are not listed in API Spec 6D,<br />

manufacturers may design, build and test non-listed sizes in accordance with all applicable<br />

requirements of API Spec 6D and, thereby, meet the equivalency criteria. However, application of the<br />

API monogram to valve sizes not listed in the API Specification is not permitted.<br />

3 PRESSURE-TEMPERATURE RATING<br />

Any valve which cannot comply to the API Spec 6D standard pressure-temperature rating because of<br />

material(s) which require a reduced maximum temperature limit should be provided with markings on<br />

the nameplate showing the maximum pressure rating at that temperature and with the pressure rating<br />

at 100 o F.<br />

§192.147<br />

Flanges and flange accessories.<br />

[Effective Date: 4-19-93]<br />

(a) Each flange or flange accessory (other than cast iron) must meet the minimum requirements<br />

of ASME/ANSI B16.5, MSS SP-44, or the equivalent.<br />

(b) Each flange assembly must be able to withstand the maximum pressure at which the<br />

pipeline is to be operated and to maintain its physical and chemical properties at any temperature to<br />

which it is anticipated that it might be subjected in service.<br />

(c) Each flange on a flanged joint in cast iron pipe must conform in dimensions, drilling, face<br />

and gasket design to ASME/ANSI B16.1 and be cast integrally with the pipe, valve, or fitting.<br />

[Amdt. 192-62, 54 FR 5625, Feb. 6, 1989; Amdt. 192-68, 58 FR 14519, Mar. 18, 1993]<br />

1 FLANGES<br />

GUIDE MATERIAL<br />

1.1 Flange types.<br />

(a) The dimensions and drilling for all line or end flanges should conform to one of the following<br />

standards.<br />

ASME B16 Series listed in Appendix A (for iron and steel)<br />

MSS SP-44 Steel Pipe Line Flanges<br />

Flanges cast or forged integral with pipe, fittings or valves in sizes and for the maximum service<br />

rating covered by the standards listed above may be used subject to the facing, bolting and<br />

gasketing requirements of this paragraph and 1.2, 2.1 and 2.2 below.<br />

(b) Threaded companion flanges that comply with the B16 group of <strong>American</strong> National Standards, in<br />

sizes and for maximum service ratings covered by these standards, may be used.<br />

(c) Lapped flanges in sizes and pressure standards established by ASME B16.5 may be used.<br />

(d) Slip-on welding flanges in sizes and pressure standards established in ASME B16.5 may be used.<br />

Slip-on flanges or rectangular section may be substituted for hubbed slip-on flanges provided the<br />

thickness is increased as required to produce equivalent strength as determined by calculations<br />

made in accordance with Section VIII, Pressure Vessels, of the ASME Boiler and Pressure Vessel<br />

Code.<br />

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(e) Welding neck flanges in sizes and pressure standards established in ASME B16.5, ASME B16.47,<br />

and MSS SP-44 may be used. The bore of the flanges should correspond to the inside diameter of<br />

the pipe used. For acceptable welding end treatment see Figure 192.235B in Guide Material<br />

Appendix G-192-5.<br />

(f) Flanges made of ductile iron should conform to material and dimensional standards listed in<br />

§192.145(a) and should be subject to all service restrictions as outlined for valves in that<br />

paragraph. The bolting requirements for ductile-iron flanges should be the same as for carbon and<br />

low-alloy steel flanges as listed in 2.1 below.<br />

1.2 Flange facings.<br />

(a) Cast iron, ductile iron, and steel flanges should have contact faces finished in accordance with<br />

MSS SP-6, Finishes for Contact Faces of Pipe Flanges of Connecting-End Flanges of Valves and<br />

Fittings.<br />

(b) Class 25 and Class 125 cast iron integral or threaded companion flanges may be used with a<br />

full-face gasket or with a flat ring gasket extending to the inner edge of the bolt holes. When using a<br />

full-face gasket, the bolting may be of alloy steel (ASTM A193). When using a ring gasket, the<br />

bolting should be of carbon steel, without heat treatment other than stress relief, equivalent to<br />

ASTM A307 Grade B.<br />

(c) When bolting together two Class 250 integral or threaded companion cast iron flanges, having 1/16<br />

inch raised faces, the bolting should be of carbon steel, without heat treatment other than stress<br />

relief, equivalent to ASTM A307 Grade B.<br />

(d) Class 150 steel flanges may be bolted to Class 125 cast iron flanges. When such construction is<br />

used, the 1/16 inch raised face on the steel flange should be removed. When bolting such flanges<br />

together, using a flat ring gasket extending to the inner edge of the bolt holes, the bolting should be<br />

of carbon steel, without heat treatment other than stress relief, equivalent to ASTM A307 Grade B.<br />

When bolting such flanges together using a full-face gasket, the bolting may be alloy steel (ASTM<br />

A193).<br />

(e) Class 300 steel flanges may be bolted to Class 250 cast iron flanges. Where such construction is<br />

used, the bolting should be of carbon steel, without heat treatment other than stress relief,<br />

equivalent to ASTM A307 Grade B. It is recommended that the raised face on the steel flange be<br />

removed. When this is done, bolting should be of carbon steel, without heat treatment other than<br />

stress relief, equivalent to ASTM A307 Grade B.<br />

(f) Forged steel welding neck flanges have an outside diameter and drilling the same as ASME B16.1,<br />

but with modified flange thicknesses, hub dimensions, and special facing details, may be used to<br />

bolt against flat-faced cast iron flanges, and may operate at the pressure-temperature ratings given<br />

in ASME B16.1 Class 125 Cast Iron Pipe Flanges provided:<br />

(1) The minimum flange thickness, T, of the steel flange is not less than that specified for size 6<br />

inch and larger.<br />

(2) Flanges are used with nonmetallic full-face gaskets extending to the periphery of the flange.<br />

(3) The design joint has been proven by test to be suitable for the ratings.<br />

2 FLANGE ACCESSORIES<br />

2.1 Bolting.<br />

(a) For all flange joints other than described under 1.2(c), (d), (e) and (f), the bolting should be made of<br />

alloy steel conforming to ASTM A193, A320 or A354, or of heat-treated carbon steel conforming to<br />

ASTM A449. However, bolting for <strong>American</strong> National Standard Class 250 and 300 flanges to be<br />

used at temperatures between minus 20 o F and plus 450 o F may be made to ASTM A307, Grade<br />

B.<br />

(b) Alloy steel bolting material conforming to ASTM A193 or ASTM A354 should be used for insulating<br />

flanges if such bolting is made 1/8 inch undersized.<br />

(c) The materials used for nuts should conform to ASTM A194 and A307. A307 nuts may be used only<br />

with A307 bolting.<br />

(d) All carbon and alloy steel bolts, stud bolts, and their nuts should be threaded in accordance with the<br />

following thread series and dimension class as required by ASME B1.1.<br />

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(1) Carbon Steel--All carbon steel bolts and stud bolts should have coarse threads, Class 2A<br />

dimensions and their nuts, Class 2B dimensions.<br />

(2) Alloy Steel--All alloy steel bolts and stud bolts of 1 inch and smaller nominal diameters should<br />

be of the coarse thread series; nominal diameters 1 1/8 inch and larger should be of the 8<br />

thread series. Bolts and stud bolts should have a Class 2A dimension, and their nuts should<br />

have a Class 2B dimension.<br />

(e) Bolts should have <strong>American</strong> National Standard regular square heads or heavy hexagonal heads<br />

and should have <strong>American</strong> National Standard heavy hexagonal nuts conforming to the dimensions<br />

of ASME B18.2.1 and B18.2.2.<br />

(f) Nuts cut from bar stock in such a manner that the axis will be parallel to the direction of rolling of<br />

the bar may be used in all sizes for joints in which one or both flanges are cast iron, and for joints<br />

with steel flanges where the pressure does not exceed 250 p.s.i.g. Such nuts should not be used<br />

for joints in which both flanges are steel and the pressure exceeds 250 p.s.i.g. except that, for nut<br />

sizes 1/2 inch and smaller, these limitations do not apply.<br />

(g) For all flange joints, the bolts or stud bolts used should extend completely through the nuts.<br />

2.2 <strong>Gas</strong>kets.<br />

(a) Material for gaskets should be capable of withstanding the maximum pressure and maintaining its<br />

physical and chemical properties at any temperature to which it might reasonably be subjected in<br />

service.<br />

(b) <strong>Gas</strong>kets used under pressure and at temperatures above 250 o F should be of noncombustible<br />

material. Metallic gaskets should not be used with Class 150 standard or lower-rated flanges.<br />

(c) Full-face gaskets should be used with all bronze flanges, and may be used with Class 25 or Class<br />

125 cast iron flanges. Flat ring gaskets with outside diameter extending to the inside of the bolt<br />

holes may be used with cast iron flanges, with raised face steel flanges, or with lapped steel<br />

flanges.<br />

(d) In order to secure higher unit compression on the gasket, metallic gaskets of a width less than the<br />

full male face of the flange may be used with raised face, lapped, or large male and female facings.<br />

The width of the gasket for small male and female or for tongue and groove joints should be equal<br />

to the width of the male face or tongue.<br />

(e) Rings for ring joints should be of dimensions established in ASME B16.20. The material for these<br />

rings should be suitable for the service conditions encountered and should be softer than the<br />

flanges.<br />

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DISTRIBUTION PIPING SYSTEMS: 2003 Edition Subpart E<br />

SUBPART E<br />

WELDING OF STEEL IN PIPELINES<br />

§192.221<br />

Scope.<br />

[Effective Date: 11-12-70]<br />

(a) This subpart prescribes minimum requirements for welding steel materials in pipelines.<br />

(b) This subpart does not apply to welding that occurs during the manufacture of steel pipe or<br />

steel pipeline components.<br />

GUIDE MATERIAL<br />

Welding terms used in this Guide generally conform to the standard definitions established by the <strong>American</strong><br />

Welding Society and contained in AWS Publication A3.0 "Standard Welding Terms and Definitions." See<br />

definition of "Pipe Manufacturing Processes" in the guide material under §192.3 for exceptions.<br />

§192.223<br />

(Removed.)<br />

§192.225<br />

Welding procedures.<br />

[Effective Date: 7-7-86]<br />

� [Effective Date: 7-10-06]<br />

(a) Welding must be performed by a qualified welder in accordance with welding procedures<br />

qualified under section 5 of API 1104 (incorporated by reference, see §192.7) or section IX of the<br />

ASME Boiler and Pressure Vessel Code ‘‘Welding and Brazing Qualifications’’ (incorporated by<br />

reference, see §192.7) to produce welds meeting the requirements of this subpart. The quality of the<br />

test welds used to qualify welding procedures shall be determined by destructive testing in<br />

accordance with the applicable welding standard(s).<br />

(b) Each welding procedure must be recorded in detail, including the results of the qualifying<br />

tests. This record must be retained and followed whenever the procedure is used.<br />

[Amdt. 192-18, 40 FR 10181, Mar. 5, 1975; Amdt. 192-22, 41 FR 13589, Mar. 31, 1976; Amdt. 192-37, 46<br />

FR 10157, Feb. 2, 1981; Amdt. 192-52, 51 FR 20294, June 4, 1986; Amdt. 192-94, 69 FR 32886, June<br />

14, 2004; Amdt. 192-103, 71 FR 33402, June 9, 2006]<br />

GUIDE MATERIAL<br />

Additional references for welding procedures include the following.<br />

(a) ASME B31.8, "<strong>Gas</strong> Transmission and Distribution Piping Systems."<br />

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(b) API Std 1104, "Welding of Pipelines and Related Facilities," Appendix B, "In-Service Welding.”<br />

Information on preheating and stress relieving of welded connections can be found in the above references.<br />

Preheating and stress relieving should be performed in accordance with the qualified welding procedure<br />

being used.<br />

§192.227<br />

Qualification of welders.<br />

� [Effective Date: 3-05-07]<br />

(a) Except as provided in paragraph (b) of this section, each welder must be qualified in<br />

accordance with section 6 of API 1104 (incorporated by reference, see §192.7) or section IX of the<br />

ASME Boiler and Pressure Vessel Code (incorporated by reference, see §192.7). However, a welder<br />

qualified under an earlier edition than listed in §192.7 of this part may weld but may not requalify<br />

under that earlier edition.<br />

(b) A welder may qualify to perform welding on pipe to be operated at a pressure that produces<br />

a hoop stress of less than 20 percent of SMYS by performing an acceptable test weld, for the<br />

process to be used, under the test set forth in section I of Appendix C of this part. Each welder who<br />

is to make a welded service line connection to a main must first perform an acceptable test weld<br />

under section II of Appendix C of this part as a requirement of the qualifying test.<br />

[Amdt. 192-18, 40 FR 10181, Mar. 5, 1975 with Amdt. 192-18A, 40 FR 27222, June 27, 1975; Amdt. 192-<br />

22, 41 FR 13589, Mar. 31, 1976; Amdt. 192-37, 46 FR 10157, Feb. 2, 1981; Amdt. 192-43, 47 FR 46850,<br />

Oct. 21, 1982; Amdt. 192-52, 51 FR 20294, June 4, 1986; Amdt. 192-75, 61 FR 18512, Apr. 26, 1996<br />

with Amdt. 192-75 Correction, 61 FR 38403, July 24, 1996; Amdt. 192-78, 61 FR 28770, June 6, 1996<br />

with Amdt. 192-78 Correction, 61 FR 30824, June 18, 1996; Amdt. 192-94, 69 FR 32886, June 14, 2004;<br />

Amdt. 192-103, 71 FR 33402, June 9, 2006; Amdt. 192-103, 72 FR 4655, Feb. 1, <strong>2007</strong>]<br />

GUIDE MATERIAL<br />

It is the operator's responsibility to ensure that all welding is performed by qualified welders. The ability of<br />

welders to make sound welds should be determined by test welds using previously qualified welding<br />

procedures. The evaluation of test welds may be conducted by qualified operator personnel or testing<br />

laboratories.<br />

§192.229<br />

Limitations on welders.<br />

� [Effective Date: 7-10-06]<br />

(a) <strong>No</strong> welder whose qualification is based on nondestructive testing may weld compressor<br />

station pipe and components.<br />

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(c) Each bared test lead wire and bared metallic area at point of connection to the pipeline must<br />

be coated with an electrical insulating material compatible with the pipe coating and the insulation<br />

on the wire.<br />

[Issued by Amdt 192-4, 36 FR 12297, June 30, 1971]<br />

1 INSTALLATION METHODS<br />

Some acceptable methods include the following.<br />

GUIDE MATERIAL<br />

1.1 Thermit welding.<br />

(a) Steel. Attachment of electrical leads directly to steel pipe by the thermit welding process using<br />

copper oxide and aluminum powder. The thermit welding charge should be limited to a 15-gram<br />

cartridge.<br />

(b) Cast iron. Attachment of electrical leads directly to cast or ductile-iron pipe by the thermit welding<br />

process using copper oxide and aluminum powder. The thermit welding charge should be limited to<br />

a 32-gram cartridge.<br />

1.2 Solder connections.<br />

Attachment of electrical leads directly to steel pipe with the use of soft solders or other materials that do<br />

not involve temperatures exceeding those for soft solders.<br />

1.3 Brazing.<br />

Attachment of electrical leads to steel pipe by brazing, provided that the pipeline operates at less than<br />

29 percent SMYS.<br />

1.4 Mechanical connections.<br />

Mechanical connections which remain secure and electrically conductive.<br />

2 OTHER CONSIDERATIONS<br />

For convenience, conductors may be coded or permanently identified. Wire should be installed with<br />

slack. Damage to insulation should be avoided. Repairs should be made if damage occurs. Test leads<br />

should not be exposed to excessive heat or excessive sunlight.<br />

§192.473<br />

External corrosion control: Interference currents.<br />

[Effective Date: 9-5-78]<br />

(a) Each operator whose pipeline system is subjected to stray currents shall have in effect a<br />

continuing program to minimize the detrimental effects of such currents.<br />

(b) Each impressed current type cathodic protection system or galvanic anode system must be<br />

designed and installed so as to minimize any adverse effects on existing adjacent underground<br />

metallic structures.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971; Amdt. 192-33, 43 FR 39389, Sept. 5, 1978]<br />

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1 REFERENCE<br />

A reference is NACE RP0169, Section 9.<br />

2 INSTALLATION CONSIDERATIONS<br />

GUIDE MATERIAL<br />

(a) Attention should be given to a new pipeline's physical location, particularly if the location may<br />

subject the pipeline to stray electrical currents from other facilities, such as the following.<br />

(1) Other pipelines or utilities with associated cathodic protection systems.<br />

(2) Rail transit systems.<br />

(3) Mining or welding operations.<br />

(4) Induced currents from electrical transmission lines.<br />

(b) To the extent possible, the operator should identify and plan for the mitigation and control of<br />

anticipated stray electrical currents prior to construction. As soon as practicable after construction<br />

of the pipeline or facility to be protected is completed, the operator should implement monitoring,<br />

testing, and mitigation plans to control the effects of stray electrical currents. The rate of corrosion<br />

caused by stray electrical current can be higher than the rate of corrosion resulting from galvanic<br />

action.<br />

3 EXTERNAL CORROSION CONTROL EFFECTIVENESS<br />

Once the interference control methods have been established, periodic tests and inspections should be<br />

conducted to ensure their continued effectiveness. See §192.465(b), (c), and (d) for inspection and test<br />

requirements for cathodic protection rectifiers and interference bonds.<br />

§192.475<br />

Internal corrosion control: General.<br />

[Effective Date: 7-13-98]<br />

(a) Corrosive gas may not be transported by pipeline, unless the corrosive effect of the gas on<br />

the pipeline has been investigated and steps have been taken to minimize internal corrosion.<br />

(b) Whenever any pipe is removed from a pipeline for any reason, the internal surface must be<br />

inspected for evidence of corrosion. If internal corrosion is found --<br />

(1) The adjacent pipe must be investigated to determine the extent of internal corrosion;<br />

(2) Replacement must be made to the extent required by the applicable paragraphs of<br />

§§192.485, 192.487, or 192.489; and<br />

(3) Steps must be taken to minimize the internal corrosion.<br />

(c) <strong>Gas</strong> containing more than 0.25 grain of hydrogen sulfide per 100 cubic feet (5.8<br />

milligrams/m 3 ) at standard conditions (4 parts per million) may not be stored in pipe-type or<br />

bottle-type holders.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971; Amdt. 192-33, 43 FR 39389, Sept. 5, 1978; Amdt.<br />

192-78, 61 FR 28770, June 6, 1996 with Amdt. 192-78 Correction, 61 FR 30824, June 18, 1996; Amdt.<br />

192-85, 63 FR 37500, July 13, 1998]<br />

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1 GENERAL<br />

GUIDE MATERIAL<br />

In the presence of free water, gases containing certain constituents, such as carbon dioxide, hydrogen<br />

sulfide, and oxygen, can be corrosive to steel pipelines. Pipeline liquids may combine with these<br />

constituents and cause corrosion that may be detrimental to pipeline integrity. Because of this,<br />

monitoring and evaluating corrosion, operating conditions, gas quality, and liquids found in pipelines are<br />

important elements of internal corrosion control programs. The following are considerations for<br />

managing internal corrosion.<br />

2 DESIGN CONSIDERATIONS<br />

If it is anticipated or has been determined that the gas to be transported is corrosive, the following<br />

should be considered for the design of the pipeline system.<br />

(a) Selection of special materials.<br />

(1) <strong>No</strong>nmetallic materials.<br />

(2) <strong>No</strong>nferrous metals.<br />

(3) Special alloy steels.<br />

(b) Selection of steel pipe.<br />

(1) Increased wall thickness.<br />

(2) Pipe grade.<br />

(3) Metallurgy.<br />

(4) Internal coating.<br />

(c) Effect of high, low, or no flow velocities and liquid accumulation.<br />

(d) Piping configurations that can contribute to changes in flow velocities, which can cause the<br />

free water and constituents to settle out of the gas stream and build into concentrations that<br />

could lead to internal corrosion. Examples of these configurations include the following.<br />

(1) Dead ends.<br />

(2) Sags or low spots.<br />

(3) Fittings and mechanical connections.<br />

(4) Sharp bends (vertical or horizontal).<br />

(5) Sudden diameter changes.<br />

(6) Drips.<br />

(e) Corrosion monitoring devices and access fittings for them.<br />

(f) Physical location of the pipe, since external climate, heat sources, and environment can affect<br />

internal temperature.<br />

(g) Selection and location of liquid separation, dehydration, or gas scrubbing equipment.<br />

3 DETECTION METHODS<br />

The following may be used to detect internal corrosion.<br />

(a) Visual inspection of piping and components.<br />

(1) Access ports.<br />

(2) Selective cut-outs.<br />

(b) Corrosion monitoring devices.<br />

(1) Corrosion coupons and spools.<br />

(2) Resistance probes.<br />

(3) Polarization probes.<br />

(4) Hydrogen probes and patches.<br />

(5) Electrochemical probes.<br />

(c) Sampling.<br />

(1) Liquids analysis.<br />

(i) Chemical composition.<br />

(ii) Microbiological composition.<br />

(2) <strong>Gas</strong> composition analysis.<br />

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(3) Solids analysis.<br />

(i) Chemical composition.<br />

(ii) Microbiological composition.<br />

(d) Trending of analytical data.<br />

(e) Internal inspection tools.<br />

(f) Ultrasonic inspection.<br />

(g) Radiography.<br />

(h) Failure analysis.<br />

(i) Internal corrosion direct assessment.<br />

4 FREQUENCY<br />

The following considerations could impact the frequency of monitoring or testing.<br />

(a) Location and history of water removal.<br />

(b) Age and condition of pipe and drips.<br />

(c) Internal corrosion history, including leaks and ruptures.<br />

(d) Liquids composition.<br />

(e) <strong>Gas</strong> composition.<br />

(f) System operating parameters (e.g., temperature, pressure, volumes transported, wet system vs.<br />

dry).<br />

(g) System physical layout (e.g., topography).<br />

(h) Flow characteristics.<br />

(i) Proximity to dwellings and the public.<br />

(j) Pipeline segments downstream of production or storage fields where free water and constituents<br />

might accumulate.<br />

(k) Solids composition.<br />

(l) Past inspection results.<br />

(m) Past results obtained using corrosion monitoring devices.<br />

(n) System design (e.g., materials of construction, pipe wall thickness, pigging facilities, presence of<br />

drips).<br />

5 MITIGATIVE MEASURES<br />

The following measures can be used to mitigate internal corrosion.<br />

(a) Control of moisture level (e.g., by dehydration, separation, or temperature control).<br />

(b) Reduction of corrosive constituents (chemical or biological) in the gas.<br />

(c) Internal coating.<br />

(d) Liquids or solids removal.<br />

(1) Pigging - frequency of pigging will depend on both the volume and the analysis of materials<br />

received during pigging operations.<br />

(2) Drips - frequency of operation will depend on both the volume and analysis of materials<br />

removed.<br />

(3) Separators - frequency of maintenance will depend on changes in results from liquids analyses.<br />

(e) Chemical or biological treatments.<br />

(1) Treatments should not cause deterioration of piping system components.<br />

(2) Treatments should be compatible with the following.<br />

(i) <strong>Gas</strong> being transported.<br />

(ii) Downstream gas utilization and processing equipment.<br />

(iii) Any other treatments.<br />

6 REFERENCES<br />

(a) See 2 of the guide material under §192.53.<br />

(b) NACE MR0175, “Materials for Use in H2S-Containing Environments in Oil and <strong>Gas</strong> Production.”<br />

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(c) NACE RP0175, “Control of Internal Corrosion in Steel Pipelines and Piping Systems” (Revised<br />

1975; Discontinued).<br />

(d) NACE RP0192, “Monitoring Corrosion in Oil and <strong>Gas</strong> Production with Iron Counts.”<br />

(e) NACE RP0775, “Preparation, Installation, Analysis, and Interpretation of Corrosion Coupons in<br />

Oilfield Operations.”<br />

(f) NACE TM0194, “Field Monitoring of Bacterial Growth in Oilfield Systems.”<br />

(g) NACE 3D170, Technical Committee Report, “Electrical and Electrochemical Methods for<br />

Determining Corrosion Rates” (Revised 1984; Withdrawn 1994).<br />

(h) “Evaluation of Chemical Treatments in Natural <strong>Gas</strong> System vs. MIC and Other Forms of Internal<br />

Corrosion Using Carbon Steel Coupons,” Timothy Zintel, Derek Kostuck, and Bruce<br />

Cookingham, Paper # 03574 presented at CORROSION/03 San Diego, CA.<br />

(i) “Field Guide for Investigating Internal Corrosion of Pipelines,” Richard Eckert, NACE Press,<br />

2003.<br />

(j) “Field Use Proves Program for Managing Internal Corrosion in Wet-<strong>Gas</strong> Systems,” Richard<br />

Eckert and Bruce Cookingham, Oil & <strong>Gas</strong> Journal, January 21, 2002.<br />

(k) “Internal Corrosion Direct Assessment,” Oliver Moghissi, Bruce Cookingham, Lee <strong>No</strong>rris, and<br />

Phil Dusek, Paper # 02087 presented at CORROSION/02 Denver, CO.<br />

(l) “Internal Corrosion Direct Assessment of <strong>Gas</strong> Transmission Pipeline – Application,” Oliver<br />

Moghissi, Laurie Perry, Bruce Cookingham, and Narasi Sridhar, Paper # 03204 presented at<br />

CORROSION/03 San Diego, CA.<br />

(m) “Internal Corrosion Direct Assessment of <strong>Gas</strong> Transmission Pipeline - Methodology,” Oliver<br />

Moghissi, Bruce Cookingham, Lee <strong>No</strong>rris, Narasi Sridhar, and Phil Dusek, <strong>Gas</strong> Research<br />

Institute Report GRI-02/0057.<br />

(n) “Microscopic Differentiation of Internal Corrosion Initiation Mechanisms in a Natural <strong>Gas</strong><br />

System,” Richard Eckert, Henry Aldrich, and Chris Edwards, Bruce Cookingham, Paper # 03544<br />

presented at CORROSION/03 San Diego, CA.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 161<br />

� §192.476<br />

� Internal corrosion control: Design and construction of transmission line.<br />

� [Effective Date:5-23-07]<br />

(a) Design and construction. Except as provided in paragraph (b) of this section, each new<br />

transmission line and each replacement of line pipe, valve, fitting, or other line component in a<br />

transmission line must have features incorporated into its design and construction to reduce the<br />

risk of internal corrosion. At a minimum, unless it is impracticable or unnecessary to do so, each<br />

new transmission line or replacement of line pipe, valve, fitting, or other line component in a<br />

transmission line must:<br />

(1) Be configured to reduce the risk that liquids will collect in the line;<br />

(2) Have effective liquid removal features whenever the configuration would allow liquids<br />

to collect; and<br />

(3) Allow use of devices for monitoring internal corrosion at locations with significant<br />

potential for internal corrosion.<br />

(b) Exceptions to applicability. The design and construction requirements of paragraph (a) of<br />

this section do not apply to the following:<br />

(1) Offshore pipeline; and<br />

(2) Pipeline installed or line pipe, valve, fitting or other line component replaced before<br />

May 23, <strong>2007</strong>.<br />

(c) Change to existing transmission line. When an operator changes the configuration of a<br />

transmission line, the operator must evaluate the impact of the change on internal corrosion risk<br />

to the downstream portion of an existing onshore transmission line and provide for removal of<br />

liquids and monitoring of internal corrosion as appropriate.


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.476<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART I<br />

(d) Records. An operator must maintain records demonstrating compliance with this section.<br />

Provided the records show why incorporating design features addressing paragraph (a)(1), (a)(2),<br />

or (a)(3) of this section is impracticable or unnecessary, an operator may fulfill this requirement<br />

through written procedures supported by as-built drawings or other construction records.<br />

[Issued by Amdt. 192-104, 72 FR 20055, Apr. 23, <strong>2007</strong>]<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 162<br />

Guide Material<br />

<strong>No</strong> guide material available at present.<br />

§192.477<br />

Internal corrosion control: Monitoring.<br />

[Effective Date: 9-5-78]<br />

If corrosive gas is being transported, coupons or other suitable means must be used to<br />

determine the effectiveness of the steps taken to minimize internal corrosion. Each coupon or other<br />

means of monitoring internal corrosion must be checked two times each calendar year, but with<br />

intervals not exceeding 7½ months.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971; Amdt. 192-33, 43 FR 39389, Sept. 5, 1978]<br />

GUIDE MATERIAL<br />

(a) Devices that can be used to monitor internal corrosion or the effectiveness of corrosion mitigation<br />

measures include hydrogen probes, corrosion probes, corrosion coupons, test spools, and<br />

nondestructive testing equipment capable of indicating loss in wall thickness.<br />

(b) Consideration should be given to the site selection and the type of access station used to expose the<br />

device to on-stream monitoring. It is desirable to incorporate a retractable feature in the monitoring<br />

station to avoid facility shutdowns during periodic inspections, such as weight loss measurements, and<br />

for on-stream pigging of the facility.<br />

(c) A written procedure should be established to determine that the monitoring device is operating properly.<br />

(d) See guide material under §192.475 if internal corrosion is discovered or is not under mitigation.<br />

§192.479<br />

Atmospheric corrosion control: General.<br />

[Effective Date: 10-15-03]<br />

(a) Each operator must clean and coat each pipeline or portion of pipeline that is exposed to<br />

the atmosphere, except pipelines under paragraph (c) of this section.<br />

(b) Coating material must be suitable for the prevention of atmospheric corrosion.<br />

(c) Except portions of pipelines in offshore splash zones or soil-to-air interfaces, the operator<br />

need not protect from atmospheric corrosion any pipeline for which the operator demonstrates by<br />

test, investigation, or experience appropriate to the environment of the pipeline that corrosion will--


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.479<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART I<br />

(1) Only be a light surface oxide; or<br />

(2) <strong>No</strong>t affect the safe operation of the pipeline before the next scheduled inspection.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971; Amdt. 192-33, 43 FR 39389, Sept. 5, 1978; Amdt.<br />

192-93, 68 FR 53895, Sept. 15, 2003]<br />

1 GENERAL<br />

GUIDE MATERIAL<br />

(a) The need for coating can be determined by experience in the same or essentially identical<br />

environment.<br />

(b) The degree of surface preparation, the selection of the coating materials, and the application<br />

procedures must be selected to achieve the desired coating system life span. A reference is the<br />

SSPC Painting Manual ("Good Painting Practice" - Volume 1; and "Systems and Specifications" -<br />

Volume 2), which is published by the Steel Structures Painting Council.<br />

(c) See guide material under §192.481 for determining areas of atmospheric corrosion.<br />

2 EXPOSED PIPING AND RELATED FACILITIES<br />

The following methods should be considered for exposed piping and related facilities.<br />

(a) Use of coating. See 1 above.<br />

(b) Selection of corrosion resistant materials.<br />

(c) Avoidance of areas where prevailing winds or other conditions will deposit corrosive materials<br />

(such as salt, moisture, or industrial effluent). Protection in these areas can be provided by<br />

selecting a more appropriate meter and regulator location or by using a protective housing.<br />

(d) Use of materials or coatings or both suitable for the environment may be required for facilities<br />

installed in pits, vaults, or casings and that may be periodically submerged or exposed to excessive<br />

condensation.<br />

(e) Protection of regulator vent lines from plugging by corrosion products. Where practical, the vent line<br />

should be installed in a self-drain position and, where necessary, extended above possible flood<br />

level.<br />

(f) Use of material for vent tubing that is compatible with the environment encountered. For example,<br />

some kinds of plastic tubing should not be exposed to direct sunlight, and certain aluminum alloys<br />

should not be submerged or placed in contact with concrete.<br />

§192.481<br />

Atmospheric corrosion control: Monitoring.<br />

[Effective Date: 10-15-03]<br />

(a) Each operator must inspect each pipeline or portion of pipeline that is exposed to the<br />

atmosphere for evidence of atmospheric corrosion, as follows:<br />

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<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.481<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART I<br />

If the pipeline is located:<br />

Onshore ................................<br />

Offshore ................................<br />

Then the frequency of inspection is:<br />

At least once every 3 calendar<br />

years, but with intervals not<br />

exceeding 39 months<br />

At least once each calendar year,<br />

but with intervals not exceeding<br />

15 months<br />

(b) During inspections the operator must give particular attention to pipe at soil-to-air<br />

interfaces, under thermal insulation, under disbonded coatings, at pipe supports, in splash zones, at<br />

deck penetrations, and in spans over water.<br />

(c) If atmospheric corrosion is found during an inspection, the operator must provide<br />

protection against the corrosion as required by §192.479.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971; Amdt. 192-27, 41 FR 34598, Aug. 16, 1976; Amdt.<br />

192-33, 43 FR 39389, Sept. 5, 1978; Amdt. 192-93, 68 FR 53895, Sept. 15, 2003]<br />

GUIDE MATERIAL<br />

DETERMINING AREAS OF ATMOSPHERIC CORROSION<br />

(a) The presence of atmospheric corrosion can be detected best by visual inspection.<br />

(1) This may require ladders, scaffolds, hoists, or other suitable means of permitting inspector<br />

access to the structure being inspected. In addition to the locations listed in §192.481(b),<br />

attention should be given to locations such as clamps, rest plates, and sleeved openings.<br />

(2) Piping that is thermally or acoustically insulated (jacketed) should be inspected wherever<br />

practical. To minimize damage to the insulation, a visual inspection of the pipe may be<br />

performed by cutting windows into the insulation.<br />

(b) Exposure test racks can be used to evaluate coatings and materials in local environments such as<br />

industrial, coastal, and offshore locations. Many standard procedures or test methods for evaluating<br />

materials and coatings are available from the ASTM International.<br />

(c) Evidence of atmospheric corrosion on meters and regulators may also be determined by inspection<br />

by operator employees such as meter readers and leak survey personnel.<br />

§192.483<br />

Remedial measures: General.<br />

[Effective Date: 8-1-71]<br />

(a) Each segment of metallic pipe that replaces pipe removed from a buried or submerged<br />

pipeline because of external corrosion must have a properly prepared surface and must be provided<br />

with an external protective coating that meets the requirements of §192.461.<br />

(b) Each segment of metallic pipe that replaces pipe removed from a buried or submerged<br />

pipeline because of external corrosion must be cathodically protected in accordance with this<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 164


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.483<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART I<br />

subpart.<br />

(c) Except for cast iron or ductile iron pipe, each segment of buried or submerged pipe that is<br />

required to be repaired because of external corrosion must be cathodically protected in accordance<br />

with this subpart.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971]<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material necessary.<br />

§192.485<br />

Remedial measures: Transmission lines.<br />

[Effective Date: 1-13-00]<br />

(a) General corrosion. Each segment of transmission line pipe with general corrosion and with<br />

a remaining wall thickness less than that required for the MAOP of the pipeline must be replaced or<br />

the operating pressure reduced commensurate with the strength of the pipe based on actual<br />

remaining wall thickness. However, corroded pipe may be repaired by a method that reliable<br />

engineering tests and analyses show can permanently restore the serviceability of the pipe.<br />

Corrosion pitting so closely grouped as to affect the overall strength of the pipe is considered<br />

general corrosion for the purpose of this paragraph.<br />

(b) Localized corrosion pitting. Each segment of transmission line pipe with localized corrosion<br />

pitting to a degree where leakage might result must be replaced or repaired, or the operating<br />

pressure must be reduced commensurate with the strength of the pipe, based on the actual<br />

remaining wall thickness in the pits.<br />

(c) Under paragraphs (a) and (b) of this section, the strength of pipe based on actual remaining<br />

wall thickness may be determined by the procedure in ASME/ANSI B31G or the procedure in AGA<br />

Pipeline Research Committee Project PR 3-805 (with RSTRENG disk). Both procedures apply to<br />

corroded regions that do not penetrate the pipe wall, subject to the limitations prescribed in the<br />

procedures.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971; Amdt. 192-33, 43 FR 39389, Sept. 5, 1978; Amdt.<br />

192-78, 61 FR 28770, June 6, 1996 with Amdt. 192-78 Correction, 61 FR 30824, June 18, 1996; Amdt.<br />

192-88, 64 FR 69660, Dec. 14, 1999]<br />

1 EVALUATION<br />

GUIDE MATERIAL<br />

This guide material is under review following Amendment 192-88.<br />

1.1 Introduction.<br />

The evaluation of the pressure strength of a corroded region in a transmission pipeline to determine<br />

its suitability for continued service can be made by an analytical method, by pressure testing, or by<br />

an alternate method.<br />

1.2 Pressure testing.<br />

The pipe containing the corroded region may be pressure tested to confirm the established MAOP,<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 165


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.485<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART I<br />

or to determine a lower MAOP. The pressure test should be in accordance with the general<br />

requirements of Subpart J (in particular §192.503), and the pressure should be held for at least 8<br />

hours. The established MAOP may be confirmed by testing to a pressure at least equal to the MAOP<br />

times the appropriate factor in Table 192.485i or ii below. A lower MAOP may be established by<br />

dividing the successful test pressure by the appropriate factor.<br />

(a) For pipeline segments that have not been confirmed for operation in the next higher class<br />

location, see §192.611:<br />

Class Location Factor<br />

Class 1 locations<br />

<strong>No</strong> buildings for human occupancy within 300 feet<br />

With buildings for human occupancy within 300 feet<br />

1.10<br />

1.25<br />

Class 2 locations 1.25<br />

Class 3 & 4 locations and Meter & Compressor Station<br />

piping in Class 1 & 2 locations<br />

TABLE 192.485i<br />

(b) For pipeline segments that are required to be qualified for an existing class location, see<br />

§192.611:<br />

Class Location Factor<br />

Class 2<br />

Class 3<br />

Class 4<br />

TABLE 192.485ii<br />

1.3 Alternate Method.<br />

For conditions of low stress level, the following method may be used. An MAOP, not to exceed the<br />

established MAOP, may be determined by the following formula:<br />

1.25<br />

1.50<br />

1.80<br />

P<br />

StrT =<br />

D<br />

2<br />

Where:<br />

P = MAOP (not to exceed established MAOP), psig<br />

S = hoop stress, psig<br />

tr = actual remaining wall thickness at point of deepest corrosion, inches<br />

T = temperature derating factor, see §192.115<br />

D = pipe outside diameter, inches<br />

S must not exceed 72 percent of SMYS in Class 1 locations, 60 percent in Class 2 locations, 50<br />

percent in Class 3 locations, and 40 percent in Class 4 locations.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 166<br />

1.5


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.485<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART I<br />

2 REPAIR OR REPLACEMENT<br />

If a pipeline has an area of external corrosion that disqualifies it for service at the established MAOP, or<br />

if the MAOP cannot be reduced to the indicated safe level, it should be repaired or replaced. For<br />

acceptable methods of repair, see §§192.711(b), 192.717, and guide material under §192.713.<br />

§192.487<br />

Remedial measures: Distribution lines other than cast iron or ductile iron lines.<br />

[Effective Date: 1-13-00]<br />

(a) General corrosion. Except for cast iron or ductile iron pipe, each segment of generally<br />

corroded distribution line pipe with a remaining wall thickness less than that required for the MAOP<br />

of the pipeline, or a remaining wall thickness less than 30 percent of the nominal wall thickness,<br />

must be replaced. However, corroded pipe may be repaired by a method that reliable engineering<br />

tests and analyses show can permanently restore the serviceability of the pipe. Corrosion pitting so<br />

closely grouped as to affect the overall strength of the pipe is considered general corrosion for the<br />

purpose of this paragraph.<br />

(b) Localized corrosion pitting. Except for cast iron or ductile iron pipe, each segment of<br />

distribution line pipe with localized corrosion pitting to a degree where leakage might result must be<br />

replaced or repaired.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971; Amdt. 192-88, 64 FR 69660, Dec. 14, 1999]<br />

GUIDE MATERIAL<br />

This guide material is under review following Amendment 192-88.<br />

Where inspection indicates that pitting exists which may result in leakage, the operator should consider the<br />

following.<br />

(a) Examining the corrosion history and leak records to see if the additional information from this<br />

examination warrants replacement of a segment of this distribution pipe.<br />

(b) Installing leak clamps on or over the pits.<br />

(c) Cleaning and coating the exposed piping in accordance with §192.461.<br />

(d) Applying cathodic protection.<br />

(e) Installing test wires for monitoring cathodic protection.<br />

§192.489<br />

Remedial measures: Cast iron and ductile iron pipelines.<br />

[Effective Date: 8-1-71]<br />

(a) General graphitization. Each segment of cast iron or ductile iron pipe on which general<br />

graphitization is found to a degree where a fracture or any leakage might result, must be replaced.<br />

(b) Localized graphitization. Each segment of cast iron or ductile iron pipe on which localized<br />

graphitization is found to a degree where any leakage might result, must be replaced or repaired, or<br />

sealed by internal sealing methods adequate to prevent or arrest any leakage.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971]<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 166(a)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.489<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART I<br />

GUIDE MATERIAL<br />

(a) For cast iron pipe, see Guide Material Appendix G-192-18.<br />

(b) For ductile iron, see 4.3(b) of Guide Material Appendix G-192-18.<br />

§192.490<br />

Direct assessment.<br />

[Effective Date: 11-25-05]<br />

Each operator that uses direct assessment as defined in §192.903 on an onshore transmission line<br />

made primarily of steel or iron to evaluate the effects of a threat in the first column must carry out<br />

the direct assessment according to the standard listed in the second column. These standards do<br />

not apply to methods associated with direct assessment, such as close interval surveys, voltage<br />

gradient surveys, or examination of exposed pipelines, when used separately from the direct<br />

assessment process.<br />

Threat Standard 1<br />

External corrosion §192.925 2<br />

Internal corrosion in pipelines that transport dry<br />

gas<br />

§192.927<br />

Stress corrosion cracking §192.929<br />

1 For lines not subject to Subpart O of this part, the terms "covered<br />

segment" and "covered pipeline segment" in §§192.925, 192.927, and<br />

192.929 refer to the pipeline segment on which direct assessment is<br />

performed.<br />

2 In §192.925(b), the provision regarding detection of coating damage<br />

applies only to pipelines subject to Subpart O of this part.<br />

[Issued by Amdt. 192-101, 70 FR 61571, Oct. 25, 2005]<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material available at present.<br />

§192.491<br />

Corrosion control records.<br />

[Effective Date: 7-8-96]<br />

(a) Each operator shall maintain records or maps to show the location of cathodically protected<br />

piping, cathodic protection facilities, galvanic anodes, and neighboring structures bonded to the<br />

cathodic protection system. Records or maps showing a stated number of anodes, installed in a<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 166(b)


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DISTRIBUTION PIPING SYSTEMS: SUBPART I<br />

stated manner or spacing, need not show specific distances to each buried anode.<br />

(b) Each record or map required by paragraph (a) of this section must be retained for as long as<br />

the pipeline remains in service.<br />

(c) Each operator shall maintain a record of each test, survey, or inspection required by this<br />

subpart in sufficient detail to demonstrate the adequacy of corrosion control measures or that a<br />

corrosive condition does not exist. These records must be retained for at least 5 years, except that<br />

records related to §§192.465(a) and (e) and 192.475(b) must be retained for as long as the pipeline<br />

remains in service.<br />

[Issued by Amdt. 192-4, 36 FR 12297, June 30, 1971; Amdt. 192-33, 43 FR 39389, Sept. 5, 1978; Amdt.<br />

192-78, 61 FR 28770, June 6, 1996 with Amdt. 192-78 Correction, 61 FR 30824, June 18, 1996]<br />

GUIDE MATERIAL<br />

In addition to the specific requirements of §192.491, the data contained in the records or maps used for<br />

corrosion control should include the following.<br />

(a) Location of test stations.<br />

(b) Location of rectifiers and groundbeds.<br />

(c) Location of galvanic anodes.<br />

(d) Location of corrosion control facilities, such as insulating flanges or connections, bonds, automatic<br />

switches, and diodes.<br />

(e) Readings of pipe to soil potential.<br />

(f) Length and location of cathodically protected segments of piping.<br />

(g) Location of unprotected metallic piping.<br />

(h) Date cathodic protection facilities placed in service.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 166(c)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS:<br />

Reserved<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 166(d)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.505<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART J<br />

1 GENERAL<br />

GUIDE MATERIAL<br />

The following preliminary considerations should be noted.<br />

(a) Because of the requirements of §192.611 and the possibility of a change in class location,<br />

especially in Class 1 and Class 2 locations, a strength test to at least 90 percent SMYS is<br />

recommended.<br />

(b) Pipelines and mains crossing highways and railroads may be tested in the same manner and to the<br />

same pressure as the pipeline on each side of the crossing.<br />

(c) Fabricated assemblies (e.g., mainline valve assemblies, crossover connections, and river crossing<br />

headers) installed in pipelines in Class 1 locations may be tested as required for Class 1 locations<br />

(even though §192.111 requires a Class 2 design factor).<br />

(d) Testing against closed valves is not recommended. Testing should include the use of test<br />

manifolds. Blinds (e.g., flanges or plates) should be used as necessary to minimize testing against<br />

any closed valves. Where valves exist in a test section, they should remain in the open or<br />

manufacturer’s recommended position during the test. To ensure that air does not enter the gas<br />

system, testing with air against a closed valve that is connected to the gas system is not advisable.<br />

(e) A single component with a valid ASME or MSS specification pressure rating may be installed<br />

without a pressure test. Rating examples are common designations, such as ASME Class 600.<br />

Corresponding temperature limits need to be considered for each pressure rating.<br />

2 TEST PROCEDURE<br />

The test procedure used should be selected after giving due consideration to items such as the<br />

following.<br />

(a) Equipment to be used.<br />

(b) Test medium.*<br />

(c) Environment.<br />

(d) Elevation profile.<br />

(e) Volumetric content of the line.<br />

(f) Test pressure.*<br />

(g) Duration of the test.*<br />

(h) Location of the line.<br />

(i) The effects of temperature changes on the pressure of the test medium.<br />

*See Guide Material Appendix G-192-9.<br />

3 HYDROSTATIC TEST<br />

3.1 Test preparation.<br />

It is recommended that the pipeline segment to be tested be physically isolated from all other pipelines.<br />

See 1(d) above. Testing against closed valves is not recommended. Weld caps, blind flanges, or other<br />

devices of appropriate design should be utilized to seal pipe ends. It is also recommended that spheres<br />

or squeegees be inserted in the pipeline ahead of the water to reduce air entrapment while filling and to<br />

facilitate dewatering operations.<br />

3.2 Test evaluation.<br />

(a) General.<br />

In order that intelligent interpretation of pressure variations can be made, it is important that<br />

accurate thermometers, deadweight pressure gauges, meters, etc., be used and that the readings<br />

be taken at properly located points and at proper intervals of time. The use of a pressure-volume<br />

plot is recommended for tests that are planned to approach SMYS.<br />

(b) Small changes in pressure during hold period.<br />

Experience has shown that a small steady decline in pressure often occurs during the hold period.<br />

This does not necessarily indicate the existence of a leak. Such declines can often be caused by a<br />

change in temperature of the test liquid, a small entrapment of air, or a leaking gauge connection. A<br />

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pressure rise is usually caused by the warming of air trapped in the structure or the warming of the<br />

test liquid or both. When an appreciable amount of pipe is exposed to atmosphere (not backfilled)<br />

during the test, temperature effects are sometimes quite pronounced.<br />

In the event of a small steady pressure decline, it is considered good practice to periodically add<br />

liquid, thereby maintaining the desired pressure until the hold period is completed. Likewise, it is<br />

also considered good practice to bleed off small quantities of test liquid to prevent exceeding the<br />

maximum selected pressure.<br />

3.3 Locating minor leaks.<br />

When a hydrostatic strength proof test has been completed and there are indications of a minor leak<br />

which was not located during the test, the line may be filled with natural or other detectable gas at a<br />

pressure less than or equal to the maximum allowable operating pressure of the section of line being<br />

tested; and a suitable gas detection device (e.g., flame ionization analyzer, controlled catalytic<br />

combustion unit, infrared analyzer, or nitrous oxide detector) used to search for the leak.<br />

3.4 Repairs.<br />

Temporary repairs may be made in order not to interrupt the test, and a permanent repair made after<br />

completing the test and before placing the line in service. If permanent repairs are made after the<br />

conclusion of the test using pretested pipe, the tie-in welds must be inspected in accordance with<br />

§192.241.<br />

4 AIR, INERT, OR NATURAL GAS TEST<br />

Maximum hoop stress limitations are specified by §192.503(c). More stringent requirements for<br />

conducting such strength tests within 300 feet of buildings designed for human occupancy are specified<br />

by §192.505(a).<br />

4.1 Test preparation.<br />

(a) It is recommended that the pipeline segment to be tested be physically isolated from all other<br />

pipelines. See 1(d) above. Testing against closed valves is not recommended. Weld caps, blind<br />

flanges, or other devices of appropriate design should be utilized to seal pipe ends.<br />

(b) Purging should be considered to prevent an explosive air-gas mixture in the test segment. Refer to<br />

§§192.629 and 192.751 and the accompanying guide material.<br />

(c) In order that intelligent interpretation of pressure variations can be made, it is important that<br />

accurate thermometers, deadweight pressure gauges, meters, etc. be used and that the readings<br />

be taken at properly located points and at proper intervals of time.<br />

4.2 Test procedure.<br />

It is recommended that pressure in the test segment be applied in increments equal to 25 percent of the<br />

total test pressure. At the end of each incremental increase, the pressure should be maintained while<br />

the test segment is checked for leaks or other sources of rapid decline in pressure.<br />

4.3 Locating leaks.<br />

The location of leaks may be determined visually, by sound, by smell, or by utilizing leak detection<br />

equipment. The leak detection method to be used is dependent upon the test media. Caution -- multiple<br />

leaks may exist.<br />

4.4 Repairs.<br />

It may be prudent to lower pressure in the test segment prior to exposing the pipe for repair. While<br />

temporary repairs may be made to accommodate the test, permanent repairs must satisfy requirements<br />

of §§192.309, 192.711, 192.713, 192.715, or 192.717 as applicable.<br />

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1.3 Increased frequency.<br />

Consideration should be given to increased frequency for leakage surveys based on the particular<br />

circumstances and conditions. Surveys should be conducted most frequently in those areas with the<br />

greatest potential for leakage and where leakage could be expected to create a hazard. Factors to be<br />

considered in establishing the frequency of leakage surveys include the following.<br />

(a) Piping system. Age of pipe, materials, type of facilities, operating pressure, leak history records,<br />

and other studies.<br />

(b) Corrosion. Known areas of significant corrosion, or areas where corrosive environments are known<br />

to exist. Cased crossings of roads, highways, railroads, etc., due to susceptibility to unique<br />

corrosive conditions.<br />

(c) Piping location. Proximity to buildings or other structures and the type and use of the buildings.<br />

Proximity to areas of concentrations of people.<br />

(d) Environmental conditions and construction activity. Conditions that could increase the potential<br />

for leakage or cause leaking gas to migrate to an area where it could create a hazard, such as<br />

the following.<br />

(1) Weather conditions.<br />

(2) Areas of known frost heaving.<br />

(3) Wall to wall pavement.<br />

(4) Porous soil conditions.<br />

(5) Areas of high construction activity.<br />

(6) Trenchless excavation activities (e.g., boring).<br />

(7) Blasting. See Guide Material Appendix G-192-16.<br />

(8) Large earth moving equipment.<br />

(9) Heavy traffic.<br />

(10) Unstable soil or areas subject to earth movement.<br />

(e) Other. Any other condition known to the operator that has significant potential to initiate a leak or<br />

to permit leaking gas to migrate to an area where it could result in a hazard, such as the<br />

following.<br />

(1) Earthquake.<br />

(2) Subsidence.<br />

(3) Flooding.<br />

(4) An increase in operating pressure.<br />

(5) The extensive growth of tree roots around pipeline facilities that can exert substantial<br />

longitudinal force on the pipe and nearby joints.<br />

1.4 Special one-time surveys.<br />

Special one-time surveys should be considered following exposure of the pipeline to unusual stresses<br />

(e.g., earthquakes, blasting) or trenchless installation of foreign buried facilities that cross gas pipelines.<br />

1.5 Establishment and review of survey frequency.<br />

Leakage survey frequencies should be based on operating experience, sound judgment, and a<br />

knowledge of the system. Once established, frequencies should be reviewed periodically to affirm that<br />

they are still appropriate. Leakage surveys may be accomplished in conjunction with patrolling,<br />

scheduled inspections, and other routine activities.<br />

2 GAS LEAKAGE CONTROL GUIDELINES<br />

See Guide Material Appendices G-192-11 for natural gas systems and G-192-11A for petroleum gas<br />

systems.<br />

237


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.725<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART M<br />

§192.725<br />

Test requirements for reinstating service lines.<br />

[Effective Date: 11-12-70]<br />

(a) Except as provided in paragraph (b) of this section, each disconnected service line must be<br />

tested in the same manner as a new service line, before being reinstated.<br />

(b) Each service line temporarily disconnected from the main must be tested from the point of<br />

disconnection to the service line valve in the same manner as a new service line, before<br />

reconnecting. However, if provisions are made to maintain continuous service, such as by<br />

installation of a bypass, any part of the original service line used to maintain continuous service<br />

need not be tested.<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material necessary.<br />

§192.727<br />

Abandonment or deactivation of facilities.<br />

� [Effective Date: 3-05-07]<br />

(a) Each operator shall conduct abandonment or deactivation of pipelines in accordance with<br />

the requirements of this section.<br />

(b) Each pipeline abandoned in place must be disconnected from all sources and supplies of<br />

gas; purged of gas; in the case of offshore pipelines, filled with water or inert materials; and sealed<br />

at the ends. However, the pipeline need not be purged when the volume of gas is so small that there<br />

is no potential hazard.<br />

(c) Except for service lines, each inactive pipeline that is not being maintained under this part<br />

must be disconnected from all sources and supplies of gas; purged of gas; in the case of offshore<br />

pipelines, filled with water or inert materials; and sealed at the ends. However, the pipeline need not<br />

be purged when the volume of gas is so small that there is no potential hazard.<br />

(d) Whenever service to a customer is discontinued, one of the following must be complied<br />

with:<br />

(1) The valve that is closed to prevent the flow of gas to the customer must be provided<br />

with a locking device or other means designed to prevent the opening of the valve by persons other<br />

than those authorized by the operator.<br />

(2) A mechanical device or fitting that will prevent the flow of gas must be installed in the<br />

service line or in the meter assembly.<br />

(3) The customer's piping must be physically disconnected from the gas supply and the<br />

open pipe ends sealed.<br />

(e) If air is used for purging, the operator shall insure that a combustible mixture is not present<br />

after purging.<br />

(f) Each abandoned vault must be filled with a suitable compacted material.<br />

(g) For each abandoned offshore pipeline facility or each abandoned onshore pipeline facility<br />

that crosses over, under or through a commercially navigable waterway, the last operator of that<br />

facility must file a report upon abandonment of that facility.<br />

(1) The preferred method to submit data on pipeline facilities abandoned after October 10,<br />

2000 is to the National Pipeline Mapping System (NPMS) in accordance with the NPMS ``Standards<br />

for Pipeline and Liquefied Natural <strong>Gas</strong> Operator Submissions.'' To obtain a copy of the NPMS<br />

Standards, please refer to the NPMS homepage at http://www.npms.phmsa.dot.gov or contact the<br />

NPMS National Repository at 703-317-3073. A digital data format is preferred, but hard copy<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 238


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DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART M<br />

submissions are acceptable if they comply with the NPMS Standards. In addition to the NPMSrequired<br />

attributes, operators must submit the date of abandonment, diameter, method of<br />

abandonment, and certification that, to the best of the operator's knowledge, all of the reasonably<br />

available information requested was provided and, to the best of the operator's knowledge, the<br />

abandonment was completed in accordance with applicable laws. Refer to the NPMS Standards for<br />

details in preparing your data for submission. The NPMS Standards also include details of how to<br />

submit data.<br />

Alternatively, operators may submit reports by mail, fax or e-mail to the Pipeline and Hazardous<br />

Materials Safety Administration, U.S. Department of Transportation, Room 2103, 400 Seventh Street,<br />

SW., Washington DC 20590; fax (202) 366-4566; e-mail, roger.little@.dot.gov. The<br />

information in the report must contain all reasonably available information related to the facility,<br />

including information in the possession of a third party. The report must contain the location, size,<br />

date, method of abandonment, and a certification that the facility has been abandoned in<br />

accordance with all applicable laws.<br />

(2) [Reserved].<br />

[Amdt. 192-8, 37 FR 20694, Oct. 3, 1972; Amdt. 192-27, 41 FR 34598, Aug. 16, 1976; Amdt. 192-71, 59<br />

FR 6579, Feb. 11, 1994; Amdt. 192-89, 65 FR 54440, Sept. 8, 2000 with Amdt. 192-89 Correction, 65 FR<br />

57861, Sept. 26, 2000; RIN 2137-AD77, 70 FR 11135, Mar. 8, 2005; Amdt. 192-103, 72 FR 4655, Feb.<br />

1, <strong>2007</strong>]<br />

GUIDE MATERIAL<br />

The following general procedures are recommended and should be applied where appropriate. For planned<br />

shutdown in connection with abandonment or deactivation, see Guide Material Appendix G-192-12.<br />

1 ABANDONMENT OF TRANSMISSION PIPELINES AND DISTRIBUTION MAINS<br />

1.1 Check prior to abandonment.<br />

Office records should be checked and necessary field checks should be made to ensure the pipelines<br />

or mains scheduled for abandonment are disconnected from all sources and supplies of gas, such as<br />

other pipelines, mains, cross-over piping, meter stations, customer piping, control lines, and other<br />

appurtenances.<br />

1.2 Residual gas or hydrocarbons.<br />

Abandonment should not be completed until it has been determined that the volume of natural gas or<br />

liquid hydrocarbons contained within the abandoned section poses no potential hazard. Generally, it is<br />

advisable to purge 8-inch and larger pipe and long segments of smaller diameter pipe.<br />

1.3 Purging.<br />

Pipelines or mains may be purged using air, inert gas, or water. If air is used as the purging agent,<br />

precautions should be taken to ensure that no liquid hydrocarbons are present. See §192.629 and AGA<br />

XK0101, “Purging Principles and Practice” for purging of natural gas and liquid hydrocarbons.<br />

1.4 Sealing.<br />

Acceptable methods of sealing pipeline or main openings include, as applicable, the following.<br />

(a) Using normal end closures, such as welded or screwed caps, screwed plugs, blind flanges, and<br />

mechanical joint caps and plugs.<br />

(b) Welding steel plate to pipe ends.<br />

(c) Filling ends with a suitable plug material.<br />

(d) Pinching the ends closed.<br />

1.5 Additional considerations in addition to purging and sealing.<br />

In addition to purging and sealing, consideration should be given to the following.<br />

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(a) Filling the abandoned segment with water or an inert gas to prevent potential combustion hazard.<br />

(b) Other action designed to prevent hazardous cave-ins resulting from pipe collapse caused by<br />

corrosion or external loading.<br />

1.6 Segmenting the abandoned sections.<br />

All valves left in the abandoned segment should be closed. If the segment is long and there are few line<br />

valves, consideration should be given to plugging the segment at intervals.<br />

1.7 Removal of above-grade facilities and filling voids.<br />

All above-grade valves, risers, and vault and valve box covers should be removed. Vault and valve box<br />

voids should be filled with suitable compacted backfill material.<br />

2 ABANDONMENT OF DISTRIBUTION SERVICE LINES IN CONJUNCTION WITH MAIN<br />

ABANDONMENT<br />

2.1 Curb valves and curb boxes.<br />

All curb valves should be closed. The top section of curb boxes located in dirt areas should be removed<br />

and the void filled with suitable compacted backfill material. If boxes are set in concrete or asphalt, they<br />

should be filled with suitable compacted backfill material to an appropriate distance from the top of the<br />

box and the fill completed with suitable paving material.<br />

2.2 Meter risers and headers.<br />

Meter risers and headers should be dismantled and removed from the premises.<br />

2.3 Service lines below grade through a basement wall.<br />

Where a service line enters below grade through a basement wall, the end of the service line should be<br />

plugged and a cap should be installed as close to the face of the wall as practical. It is not necessary to<br />

remove pipe from the wall unless required by particular circumstances.<br />

2.4 Outside meter set and above-grade entrances.<br />

Service lines terminating at an outside meter set or an above-grade entrance should be cut and capped<br />

at an appropriate depth below grade.<br />

3 ABANDONMENT OF SERVICE LINES FROM ACTIVE MAINS<br />

3.1 Disconnecting.<br />

Service lines abandoned from active mains should be disconnected as close to the main as practical.<br />

3.2 Sealing.<br />

The end of the abandoned portion of the service line nearest the main should be plated, capped,<br />

plugged, pinched, or otherwise effectively sealed.<br />

3.3 Other actions.<br />

The remainder of the service line should be abandoned as recommended in 2 above.<br />

4 INACTIVE PIPELINES<br />

4.1 General.<br />

Each operator should consider the following elements when determining whether to abandon or<br />

continue maintaining an inactive pipeline.<br />

(a) Location (e.g., business district, urban, suburban, rural).<br />

(b) Type of piping material.<br />

(c) Joining method (e.g., welding, fusion, compression couplings).<br />

(d) Cathodic protection.<br />

(e) Operating pressure.<br />

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(f) Likelihood of reactivation.<br />

(g) Leakage and maintenance history.<br />

(h) Proposed construction.<br />

4.2 Continuing maintenance.<br />

Provisions for continuing maintenance of inactive pipelines should be included in the procedural manual<br />

for operations, maintenance, and emergencies required under §192.605. (See guide material under<br />

§192.3 for definition of “inactive pipeline.”) Examples of such maintenance include the following.<br />

(a) Regularly scheduled leakage surveys and patrolling.<br />

(b) Corrosion control monitoring of cathodically protected systems.<br />

(c) Maps and records for damage prevention.<br />

(d) Evaluating aboveground piping for the following.<br />

(i) Atmospheric corrosion.<br />

(ii) Susceptibility to damage from vehicles and other forces.<br />

(iii) Unauthorized activities.<br />

5 INACTIVE SERVICE LINES<br />

In addition to 4.2 above, the operator should consider the following for continuing maintenance of<br />

inactive service lines.<br />

(a) Identifying and documenting the location of inactive service lines in a record management system.<br />

(b) Developing criteria for abandonment.<br />

§192.729<br />

(Removed.)<br />

§192.731<br />

[Effective Date: 2-11-95]<br />

Compressor stations: Inspection and testing of relief devices.<br />

[Effective Date: 11-22-82]<br />

(a) Except for rupture discs, each pressure relieving device in a compressor station must be<br />

inspected and tested in accordance with §§192.739 and 192.743, and must be operated periodically<br />

to determine that it opens at the correct set pressure.<br />

(b) Any defective or inadequate equipment found must be promptly repaired or replaced.<br />

(c) Each remote control shutdown device must be inspected and tested at intervals not<br />

exceeding 15 months, but at least once each calendar year, to determine that it functions properly.<br />

[Amdt. 192-43, 47 FR 46850, Oct. 21, 1982]<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material necessary.<br />

§192.733<br />

(Removed.)<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 241<br />

[Effective Date: 2-11-95]


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.735<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART M<br />

§192.735<br />

Compressor stations: Storage of combustible materials.<br />

[Effective Date: ]11-12-70<br />

(a) Flammable or combustible materials in quantities beyond those required for everyday use,<br />

or other than those normally used in compressor buildings, must be stored a safe distance from the<br />

compressor building.<br />

(b) Aboveground oil or gasoline storage tanks must be protected in accordance with National<br />

Fire Protection <strong>Association</strong> Standard <strong>No</strong>. 30.<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material necessary.<br />

§192.736<br />

Compressor stations: <strong>Gas</strong> detection.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 242<br />

[Effective Date: 7-13-98]<br />

(a) <strong>No</strong>t later than September 16, 1996, each compressor building in a compressor station must<br />

have a fixed gas detection and alarm system, unless the building is--<br />

(1) Constructed so that at least 50 percent of its upright side area is permanently open; or<br />

(2) Located in an unattended field compressor station of 1,000 horsepower (746 kW) or less.<br />

(b) Except when shutdown of the system is necessary for maintenance under paragraph (c) of<br />

this section, each gas detection and alarm system required by this section must--<br />

(1) Continuously monitor the compressor building for a concentration of gas in air of not<br />

more than 25 percent of the lower explosive limit; and<br />

(2) If that concentration of gas is detected, warn persons about to enter the building and<br />

persons inside the building of the danger.<br />

(c) Each gas detection and alarm system required by this section must be maintained to<br />

function properly. The maintenance must include performance tests.<br />

[Issued by Amdt. 192-69, 58 FR 48460, Sept. 16, 1993; Amdt. 192-85, 63 FR 37500, July 13, 1998]<br />

1 GENERAL<br />

GUIDE MATERIAL<br />

See §192.171 for design of gas detection and alarm systems.<br />

2 MAINTENANCE AND TESTING OF GAS DETECTION AND ALARM SYSTEMS<br />

The operator should develop the following.<br />

(a) Maintenance and testing procedures to ensure proper function of the gas detectors and alarm<br />

system.<br />

(b) Procedures for calibrating the gas detection equipment and verifying that the alarms are<br />

functioning properly.


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.901<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

SUBPART O<br />

GAS TRANSMISSION PIPELINE INTEGRITY MANAGEMENT<br />

§192.901<br />

What do the regulations in this subpart cover?<br />

[Effective Date: 2-14-04]<br />

This subpart prescribes minimum requirements for an integrity management program on any<br />

gas transmission pipeline covered under this part. For gas transmission pipelines constructed of<br />

plastic, only the requirements in §§192.917, 192.921, 192.935 and 192.937 apply.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004]<br />

1 GENERAL<br />

GUIDE MATERIAL<br />

The requirements of Subpart O apply to all transmission pipelines including compressor stations,<br />

metering stations, regulator stations, valve sets, and other fabricated assemblies. The requirements of<br />

Subpart O do not apply to distribution lines or to gathering lines.<br />

2 APPLICABILITY OF THIS SUBPART<br />

Table 192.901i identifies the applicability of each section of Subpart O to plastic line pipe, steel line pipe<br />

and pipeline components. In the table, “Components” refers to gas-carrying components other than line<br />

pipe that are typically above ground, such as compressor stations, meter stations, and regulator<br />

stations.<br />

APPLICABILITY OF SUBPART O<br />

Legend: R = Required; C = Consider; NA = <strong>No</strong>t Applicable<br />

Natural <strong>Gas</strong> Transmission Pipeline System<br />

Regulation<br />

Section<br />

Covered Segment (see §192.903) <strong>No</strong>n-Covered Segment<br />

Plastic<br />

Line Pipe<br />

Steel Line<br />

Pipe Components<br />

Plastic<br />

Line Pipe<br />

Steel<br />

Line Pipe Components<br />

192.901 R R R R R R<br />

192.903 R R R R R R<br />

192.905 R R R R R R<br />

192.907 R R R C C C<br />

192.909 R R R NA NA NA<br />

192.911 C R R NA NA NA<br />

TABLE 192.901i<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 262(i)


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DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

APPLICABILITY OF SUBPART O (Continued)<br />

Legend: R = Required; C = Consider; NA = <strong>No</strong>t Applicable<br />

Natural <strong>Gas</strong> Transmission Pipeline System<br />

Covered Segment (see §192.903) <strong>No</strong>n-Covered Segment<br />

Regulation Plastic Steel<br />

Plastic Steel<br />

Section Line Pipe Line Pipe Components Line Pipe Line Pipe<br />

192.913<br />

(if used)<br />

NA R R NA C C<br />

192.915 C R R C R R<br />

192.917 R R R R R R<br />

192.919 C R R NA NA NA<br />

192.921 R R R NA NA NA<br />

192.923 NA * * NA * *<br />

192.925 NA * * NA * *<br />

192.927 NA * * NA * *<br />

192.929 NA * * NA * *<br />

192.931 NA * * NA * *<br />

192.933 NA R R NA C C<br />

192.935 R R R NA R R<br />

192.937 R R R R R R<br />

192.939 C R R NA NA NA<br />

192.941<br />

(if used)<br />

NA R R NA C C<br />

192.943<br />

(if used)<br />

NA R R NA NA NA<br />

192.945 C R R C C C<br />

192.947 C R R C C C<br />

192.949 R R R NA NA NA<br />

192.951 NA R R NA NA NA<br />

* See guide material under these sections for detailed discussions.<br />

TABLE 192.901i<br />

§192.903<br />

What definitions apply to this subpart?<br />

Component<br />

s<br />

▌[Effective Date: 3-05-07]<br />

The following definitions apply to this subpart.<br />

Assessment is the use of testing techniques as allowed in this subpart to ascertain the<br />

condition of a covered pipeline segment.<br />

Confirmatory direct assessment is an integrity assessment method using more focused<br />

application of the principles and techniques of direct assessment to identify internal and external<br />

corrosion in a covered transmission pipeline segment.<br />

Covered segment or covered pipeline segment means a segment of gas transmission pipeline<br />

located in a high consequence area. The terms gas and transmission line are defined in §192.3.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 262(j)


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DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

Direct assessment is an integrity assessment method that utilizes a process to evaluate certain<br />

threats (i.e., external corrosion, internal corrosion and stress corrosion cracking) to a covered<br />

pipeline segment’s integrity. The process includes the gathering and integration of risk factor data,<br />

indirect examination or analysis to identify areas of suspected corrosion, direct examination of the<br />

pipeline in these areas, and post assessment evaluation.<br />

High consequence area means an area established by one of the methods described in<br />

paragraphs (1) or (2) as follows:<br />

(1) An area defined as —<br />

(i) A Class 3 location under §192.5; or<br />

(ii) A Class 4 location under §192.5; or<br />

(iii) Any area in a Class 1 or Class 2 location where the potential impact radius is<br />

greater than 660 feet (200 meters), and the area within a potential impact circle contains 20 or more<br />

buildings intended for human occupancy; or<br />

(iv) Any area in a Class 1 or Class 2 location where the potential impact circle contains<br />

an identified site.<br />

(2) The area within a potential impact circle containing —<br />

(i) 20 or more buildings intended for human occupancy, unless the exception in<br />

paragraph (4) applies; or<br />

(ii) An identified site.<br />

(3) Where a potential impact circle is calculated under either method (1) or (2) to establish a<br />

high consequence area, the length of the high consequence area extends axially along the length of<br />

the pipeline from the outermost edge of the first potential impact circle that contains either an<br />

identified site or 20 or more buildings intended for human occupancy to the outermost edge of the<br />

last contiguous potential impact circle that contains either an identified site or 20 or more buildings<br />

intended for human occupancy. (See Figure E.I.A. in Appendix E.)<br />

(4) If in identifying a high consequence area under paragraph (1)(iii) of this definition or<br />

paragraph (2)(i) of this definition, the radius of the potential impact circle is greater than 660 feet (200<br />

meters), the operator may identify a high consequence area based on a prorated number of<br />

buildings intended for human occupancy with a distance 660 feet (200 meters) from the centerline of<br />

the pipeline until December 17, 2006. If an operator chooses this approach, the operator must<br />

prorate the number of buildings intended for human occupancy based on the ratio of an area with a<br />

radius of 660 feet (200 meters) to the area of the potential impact circle (i.e., the prorated number of<br />

buildings intended for human occupancy is equal to [20 x (660 feet [or 200 meters]/ potential impact<br />

radius in feet [or meters]) 2 ]).<br />

Identified site means each of the following areas:<br />

(a) An outside area or open structure that is occupied by twenty (20) or more persons on at<br />

least 50 days in any twelve (12)-month period. (The days need not be consecutive). Examples<br />

include but are not limited to, beaches, playgrounds, recreational facilities, camping grounds,<br />

outdoor theaters, stadiums, recreational areas near a body of water, or areas outside a rural building<br />

such as a religious facility); or<br />

(b) A building that is occupied by twenty (20) or more persons on at least five (5) days a<br />

week for ten (10) weeks in any twelve (12)-month period. (The days and weeks need not be<br />

consecutive). Examples include, but are not limited to, religious facilities, office buildings,<br />

community centers, general stores, 4-H facilities, or roller skating rinks); or<br />

(c) A facility occupied by persons who are confined, are of impaired mobility, or would be<br />

difficult to evacuate. Examples include but are not limited to hospitals, prisons, schools, day-care<br />

facilities, retirement facilities or assisted-living facilities.<br />

Potential impact circle is a circle of radius equal to the potential impact radius (PIR).<br />

Potential impact radius (PIR) means the radius of a circle within which the potential failure of a<br />

pipeline could have significant impact on people or property. PIR is determined by the formula r =<br />

0.69 * (square root of (p*d 2 )), where ‘r’ is the radius of a circular area in feet surrounding the point of<br />

failure, ‘p’ is the maximum allowable operating pressure (MAOP) in the pipeline segment in pounds<br />

per square inch and ‘d’ is the nominal diameter of the pipeline in inches.<br />

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<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.903<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

<strong>No</strong>te: 0.69 is the factor for natural gas. This number will vary for other gases depending upon<br />

their heat of combustion. An operator transporting gas other than natural gas must use section 3.2<br />

of ASME/ANSI B31.8S-2001 (Supplement to ASME B31.8; incorporated by reference, see §192.7) to<br />

calculate the impact radius formula.<br />

Remediation is a repair or mitigation activity an operator takes on a covered segment to limit or<br />

reduce the probability of an undesired event occurring or the expected consequences from the<br />

event.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004, Amdt. 192-95 Correction & Petition for Reconsideration, 69 FR 18228, Apr. 6, 2004 and<br />

Amdt. 192-95 Correction, 69 FR 29903, May 26, 2004; Amdt. 192-103, 71 FR 33402, June 9, 2006;<br />

Amdt. 192-103, 72 FR 4655, Feb. 1, <strong>2007</strong>]<br />

GUIDE MATERIAL<br />

Glossary of Commonly Used Terms and Abbreviations Used in Subpart O<br />

BAP means baseline assessment plan.<br />

CDA means confirmatory direct assessment.<br />

DA means direct assessment.<br />

ECDA means external corrosion direct assessment.<br />

FAQs mean frequently asked questions.<br />

Framework is an early version of an operator’s Integrity Management Program (IMP), which does not have<br />

all the detailed processes in place.<br />

HCA means high consequence area.<br />

ICDA means internal corrosion direct assessment.<br />

IMP means Integrity Management Program.<br />

Low-frequency ERW (electric-resistance-welded) pipe is pipe that was manufactured using a 250-Hertz (Hz)<br />

alternating electrical current to provide heat for fusion of the weld seam. Most pipe made using this<br />

process was manufactured prior to 1970.<br />

Low-stress transmission line is a steel transmission line that operates below 30% SMYS.<br />

PIC means potential impact circle.<br />

PIR means potential impact radius.<br />

Plan is a particular component of the overall Integrity Management Program (IMP), and refers to a specific<br />

action plan and documented criteria for implementing a particular program element or rule requirement.<br />

Process is a step-by-step logical set of integrated activities that proceed from the initial understanding of<br />

what needs to be done, to the successful performance and documentation of results.<br />

Program is a document or a set of documents that systematically defines, controls, and implements integrity<br />

management.<br />

SCCDA means stress corrosion cracking direct assessment.<br />

<strong>No</strong>te: For other terms and abbreviations, see Glossary of Commonly Used Terms and Glossary of<br />

Commonly Used Abbreviations (Table 192.3i) of the guide material under §192.3.<br />

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integrity assessment results, data integration and risk assessment information (§192.917), and<br />

decisions about remediation (§192.933) and additional preventive and mitigative actions (§192.935).<br />

An operator must use the results from this evaluation to identify the threats specific to each covered<br />

segment and the risk represented by these threats.<br />

(c) Assessment methods. In conducting the integrity reassessment, an operator must assess<br />

the integrity of the line pipe in the covered segment by any of the following methods as appropriate<br />

for the threats to which the covered segment is susceptible (see §192.917), or by confirmatory direct<br />

assessment under the conditions specified in §192.931.<br />

(1) Internal inspection tool or tools capable of detecting corrosion, and any other threats to<br />

which the covered segment is susceptible. An operator must follow ASME/ANSI B31.8S<br />

(incorporated by reference, see §192.7), section 6.2 in selecting the appropriate internal inspection<br />

tools for the covered segment.<br />

(2) Pressure test conducted in accordance with subpart J of this part. An operator must use<br />

the test pressures specified in Table 3 of section 5 of ASME/ANSI B31.8S, to justify an extended<br />

reassessment interval in accordance with §192.939.<br />

(3) Direct assessment to address threats of external corrosion, internal corrosion, or stress<br />

corrosion cracking. An operator must conduct the direct assessment in accordance with the<br />

requirements listed in §192.923 and with as applicable, the requirements specified in §§192.925,<br />

192.927 or 192.929;<br />

(4) Other technology that an operator demonstrates can provide an equivalent<br />

understanding of the condition of the line pipe. An operator choosing this option must notify the<br />

Office of Pipeline Safety (OPS) 180 days before conducting the assessment, in accordance with<br />

§192.949. An operator must also notify a State or local pipeline safety authority when either a<br />

covered segment is located in a State where OPS has an interstate agent agreement, or an intrastate<br />

covered segment is regulated by that State.<br />

(5) Confirmatory direct assessment when used on a covered segment that is scheduled for<br />

reassessment at a period longer than seven years. An operator using this reassessment method<br />

must comply with §192.931.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004 and Amdt. 192-95 Correction & Petition for Reconsideration, 69 FR 18228, Apr. 6, 2004;<br />

Amdt. 192-103, 71 FR 33402, June 9, 2006]<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material available at present.<br />

§192.939<br />

What are the required reassessment intervals?<br />

▌[Effective Date: 7-10-06]<br />

An operator must comply with the following requirements in establishing the reassessment<br />

interval for the operator’s covered pipeline segments.<br />

(a) Pipelines operating at or above 30% SMYS. An operator must establish a reassessment<br />

interval for each covered segment operating at or above 30% SMYS in accordance with the<br />

requirements of this section. The maximum reassessment interval by an allowable reassessment<br />

method is seven years. If an operator establishes a reassessment interval that is greater than seven<br />

years, the operator must, within the seven-year period, conduct a confirmatory direct assessment on<br />

the covered segment, and then conduct the follow-up reassessment at the interval the operator has<br />

established. A reassessment carried out using confirmatory direct assessment must be done in<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 262(am)


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DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

accordance with §192.931. The table that follows this section sets forth the maximum allowed<br />

reassessment intervals.<br />

(1) Pressure test or internal inspection or other equivalent technology. An operator that<br />

uses pressure testing or internal inspection as an assessment method must establish the<br />

reassessment interval for a covered pipeline segment by —<br />

(i) Basing the interval on the identified threats for the covered segment (see §192.917)<br />

and on the analysis of the results from the last integrity assessment and from the data integration<br />

and risk assessment required by §192.917; or<br />

(ii) Using the intervals specified for different stress levels of pipeline (operating at or<br />

above 30% SMYS) listed in ASME/ANSI B31.8S, section 5, Table 3.<br />

(2) External Corrosion Direct Assessment. An operator that uses ECDA that meets the<br />

requirements of this subpart must determine the reassessment interval according to the<br />

requirements in paragraphs 6.2 and 6.3 of NACE RP0502-2002 (incorporated by reference, see<br />

§192.7).<br />

(3) Internal Corrosion or SCC Direct Assessment. An operator that uses ICDA or SCCDA in<br />

accordance with the requirements of this subpart must determine the reassessment interval<br />

according to the following method. However, the reassessment interval cannot exceed those<br />

specified for direct assessment in ASME/ANSI B31.8S, section 5, Table 3.<br />

(i) Determine the largest defect most likely to remain in the covered segment and the<br />

corrosion rate appropriate for the pipe, soil and protection conditions;<br />

(ii) Use the largest remaining defect as the size of the largest defect discovered in the<br />

SCC or ICDA segment; and<br />

(iii) Estimate the reassessment interval as half the time required for the largest defect<br />

to grow to a critical size.<br />

(b) Pipelines Operating Below 30% SMYS. An operator must establish a reassessment interval<br />

for each covered segment operating below 30% SMYS in accordance with the requirements of this<br />

section. The maximum reassessment interval by an allowable reassessment method is seven years.<br />

An operator must establish reassessment by at least one of the following —<br />

(1) Reassessment by pressure test, internal inspection or other equivalent technology<br />

following the requirements in paragraph (a)(1) of this section except that the stress level referenced<br />

in paragraph (a)(1)(ii) of this section would be adjusted to reflect the lower operating stress level. If<br />

an established interval is more than seven years, the operator must conduct by the seventh year of<br />

the interval either a confirmatory direct assessment in accordance with §192.931, or a low stress<br />

reassessment in accordance with §192.941.<br />

(2) Reassessment by ECDA following the requirements in paragraph (a)(2) of this section.<br />

(3) Reassessment by ICDA or SCCDA following the requirements in paragraph (a)(3) of this<br />

section.<br />

(4) Reassessment by confirmatory direct assessment at 7-year intervals in accordance with<br />

§192.931, with reassessment by one of the methods listed in paragraphs (b)(1 ) through (b)(3) of this<br />

section by year 20 of the interval.<br />

(5) Reassessment by the low stress assessment method at 7-year intervals in accordance<br />

with §192.941 with reassessment by one of the methods listed in paragraphs (b)(1) through (b)(3) of<br />

this section by year 20 of the interval.<br />

(6) The following table sets forth the maximum reassessment intervals. Also refer to<br />

Appendix E.II for guidance on Assessment Methods and Assessment Schedule for Transmission<br />

Pipelines Operating Below 30% SMYS. In case of conflict between the rule and the guidance in the<br />

Appendix, the requirements of the rule control. An operator must comply with the following<br />

requirements in establishing a reassessment interval for a covered segment:<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 262(an)


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Assessment<br />

Method<br />

Internal Inspection<br />

Tool, Pressure<br />

Test or Direct<br />

Assessment<br />

Confirmatory<br />

Direct Assessment<br />

Low Stress<br />

Reassessment<br />

Maximum Reassessment Interval<br />

Pipeline operating at or<br />

above 50% SMYS<br />

Pipeline operating at or<br />

above 30% SMYS, up<br />

to 50% SMYS<br />

10 years(*) 15 years(*) 20 years(**)<br />

7 years 7 years 7 years<br />

Pipeline operating<br />

below 30% SMYS<br />

<strong>No</strong>t Applicable <strong>No</strong>t Applicable 7 years + ongoing<br />

actions specified in<br />

§192.941<br />

(*) A Confirmatory direct assessment as described in §192.931 must be conducted by year 7 in<br />

a 10-year interval and years 7 and 14 of a 15-year interval.<br />

(**) A low stress reassessment or Confirmatory direct assessment must be conducted by years<br />

7 and 14 of the interval.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004 and Amdt. 192-95 Correction & Petition for Reconsideration, 69 FR 18228, Apr. 6, 2004;<br />

Amdt. 192-103, 71 FR 33402, June 9, 2006; Editorial <strong>No</strong>te: Regulation adjusted per e-CFR as advised<br />

by PHMSA/OPS]<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material available at present.<br />

§192.941<br />

What is a low stress reassessment?<br />

[Effective Date: 4-6-04]<br />

(a) General. An operator of a transmission line that operates below 30% SMYS may use the<br />

following method to reassess a covered segment in accordance with §192.939. This method of<br />

reassessment addresses the threats of external and internal corrosion. The operator must have<br />

conducted a baseline assessment of the covered segment in accordance with the requirements of<br />

§§192.919 and 192.921.<br />

(b) External corrosion. An operator must take one of the following actions to address external<br />

corrosion on the low stress covered segment.<br />

(1) Cathodically protected pipe. To address the threat of external corrosion on cathodically<br />

protected pipe in a covered segment, an operator must perform an electrical survey (i.e. indirect<br />

examination tool/method) at least every 7 years on the covered segment. An operator must use the<br />

results of each survey as part of an overall evaluation of the cathodic protection and corrosion<br />

threat for the covered segment. This evaluation must consider, at minimum, the leak repair and<br />

inspection records, corrosion monitoring records, exposed pipe inspection records, and the pipeline<br />

environment.<br />

(2) Unprotected pipe or cathodically protected pipe where electrical surveys are impractical.<br />

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DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

If an electrical survey is impractical on the covered segment an operator must —<br />

(i) Conduct leakage surveys as required by §192.706 at 4-month intervals; and<br />

(ii) Every 18 months, identify and remediate areas of active corrosion by evaluating<br />

leak repair and inspection records, corrosion monitoring records, exposed pipe inspection records,<br />

and the pipeline environment.<br />

(c) Internal Corrosion. To address the threat of internal corrosion on a covered segment, an<br />

operator must —<br />

(1) Conduct a gas analysis for corrosive agents at least once each calendar year;<br />

(2) Conduct periodic testing of fluids removed from the segment. At least once each<br />

calendar year test the fluids removed from each storage field that may affect a covered segment;<br />

and<br />

(3) At least every seven (7) years, integrate data from the analysis and testing required by<br />

paragraphs (c)(1)- (c)(2) with applicable internal corrosion leak records, incident reports, safety-<br />

related condition reports, repair records, patrol records, exposed pipe reports, and test records, and<br />

define and implement appropriate remediation actions.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004 and Amdt. 192-95 Correction & Petition for Reconsideration, 69 FR 18228, Apr. 6, 2004]<br />

GUIDE MATERIAL<br />

<strong>No</strong> guide material available at present.<br />

§192.943<br />

When can an operator deviate from these reassessment intervals?<br />

[Effective Date: 4-6-04]<br />

(a) Waiver from reassessment interval in limited situations. In the following limited instances,<br />

OPS may allow a waiver from a reassessment interval required by §192.939 if OPS finds a waiver<br />

would not be inconsistent with pipeline safety.<br />

(1) Lack of internal inspection tools. An operator who uses internal inspection as an<br />

assessment method may be able to justify a longer reassessment period for a covered segment if<br />

internal inspection tools are not available to assess the line pipe. To justify this, the operator must<br />

demonstrate that it cannot obtain the internal inspection tools within the required reassessment<br />

period and that the actions the operator is taking in the interim ensure the integrity of the covered<br />

segment.<br />

(2) Maintain product supply. An operator may be able to justify a longer reassessment<br />

period for a covered segment if the operator demonstrates that it cannot maintain local product<br />

supply if it conducts the reassessment within the required interval.<br />

(b) How to apply. If one of the conditions specified in paragraph (a)(1) or (a)(2) of this section<br />

applies, an operator may seek a waiver of the required reassessment interval. An operator must<br />

apply for a waiver in accordance with 49 U.S.C. 60118(c), at least 180 days before the end of the<br />

required reassessment interval, unless local product supply issues make the period impractical. If<br />

local product supply issues make the period impractical, an operator must apply for the waiver as<br />

soon as the need for the waiver becomes known.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004 and Amdt. 192-95 Correction & Petition for Reconsideration, 69 FR 18228, Apr. 6, 2004]<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 262(ap)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.943<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

GUIDE MATERIAL<br />

1 GENERAL<br />

OPS allows waivers in limited instances. A waiver is not required in the following situations.<br />

(a) When reassessment intervals established are more frequent than those required by §192.939.<br />

(b) Where an Integrity Management Program meets the criteria for exceptional performance in<br />

§192.913.<br />

2 CONDITIONS FOR A WAIVER<br />

A waiver can be requested under the following conditions.<br />

(a) Unavailability of internal inspection tools.<br />

Operators may consider a general contract provision with their internal inspection tool service<br />

provider that requires written notification of tool availability. However, to support the request for<br />

waiver, an operator should consider obtaining documentation on the lack of availability from<br />

multiple vendors. This documentation might include the following.<br />

(1) Request for Proposal (RFP).<br />

(2) Letters from vendors.<br />

(3) Timeline of activities.<br />

(b) Inability to maintain supply.<br />

An operator should consider submitting documentation substantiating the basis and possible<br />

duration that local gas supply cannot be maintained. Documentation might include the following.<br />

(1) Operational flow control notifications from an upstream pipeline operator.<br />

(2) Supply nominations.<br />

(3) SCADA system data (i.e., flow rates and pressures).<br />

(4) Weather conditions.<br />

(5) Potential customer outages.<br />

(6) Upstream service interruptions.<br />

(7) Natural disasters.<br />

3 WAIVER APPLICATIONS<br />

(a) Applications for a waiver can be made as follows.<br />

(1) From an interstate pipeline operator to OPS in accordance with 49 USC 60118(c) - Waivers<br />

approved by Secretary.<br />

(2) From an intrastate pipeline operator to its state authority in accordance with 49 USC 60118(d) -<br />

Waivers approved by State Authorities. If the state does not have a current pipeline program<br />

certification, the operator applies to OPS in accordance with 49 USC 60118(c).<br />

(b) The application should include the following.<br />

(1) Information about the pipeline segment and HCA involved.<br />

(2) Supporting documentation.<br />

(3) The date when an assessment will take place.<br />

§192.945<br />

What methods must an operator use to measure program effectiveness?<br />

▌[Effective Date: 7-10-06]<br />

(a) General. An operator must include in its integrity management program methods to<br />

measure, on a semi-annual basis, whether the program is effective in assessing and evaluating the<br />

integrity of each covered pipeline segment and in protecting the high consequence areas. These<br />

measures must include the four overall performance measures specified in ASME/ANSI B31.8S<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 262(aq)


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DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

(incorporated by reference, see §192.7), section 9.4, and the specific measures for each identified<br />

threat specified in ASME/ANSI B31.8S, Appendix A. An operator must submit the four overall<br />

performance measures, by electronic or other means, on a semi-annual frequency to OPS in<br />

accordance with § 192.951. An operator must submit its first report on overall performance<br />

measures by August 31, 2004. Thereafter, the performance measures must be complete through<br />

June 30 and December 31 of each year and must be submitted within 2 months after those dates.<br />

(b) External corrosion direct assessment. In addition to the general requirements for<br />

performance measures in paragraph (a) of this section, an operator using direct assessment to<br />

assess the external corrosion threat must define and monitor measures to determine the<br />

effectiveness of the ECDA process. These measures must meet the requirements of §192.925.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004 and Amdt. 192-95 Correction & Petition for Reconsideration, 69 FR 18228, Apr. 6, 2004;<br />

Amdt. 192-103, 71 FR 33402, June 9, 2006]<br />

1 REPORTING MEASURES<br />

GUIDE MATERIAL<br />

The required reporting measures are provided in the “Instructions for Semi-Annual Reporting of<br />

Performance Measures,” available at the OPS website<br />

http://opsweb.rspa.dot.gov/gasimp/docs/<strong>Gas</strong>%20IMP%20Reporting%20Instructions.pdf.<br />

2 ADDITIONAL PERFORMANCE MEASURES<br />

Operators are required to maintain the threat-specific performance measures identified in ASME<br />

B31.8S, Table 9. Operators are not required to report these measures to PHMSA, but must make the<br />

records available for inspection.<br />

3 EXTERNAL CORROSION DIRECT ASSESSMENT<br />

Operators using ECDA are required to define performance measures. Guidance can be found in<br />

Section 6.4 of NACE RP0502.<br />

§192.947<br />

What records must an operator keep?<br />

[Effective Date: 4-6-04]<br />

An operator must maintain, for the useful life of the pipeline, records that demonstrate<br />

compliance with the requirements of this subpart. At minimum, an operator must maintain the<br />

following records for review during an inspection.<br />

(a) A written integrity management program in accordance with §192.907;<br />

(b) Documents supporting the threat identification and risk assessment in accordance with<br />

§192.917;<br />

(c) A written baseline assessment plan in accordance with§192.919;<br />

(d) Documents to support any decision, analysis and process developed and used to<br />

implement and evaluate each element of the baseline assessment plan and integrity management<br />

program. Documents include those developed and used in support of any identification, calculation,<br />

amendment, modification, justification, deviation and determination made, and any action taken to<br />

implement and evaluate any of the program elements;<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 262(ar)


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(e) Documents that demonstrate personnel have the required training, including a description<br />

of the training program, in accordance with §192.915;<br />

(f) Schedule required by §192.933 that prioritizes the conditions found during an assessment<br />

for evaluation and remediation, including technical justifications for the schedule.<br />

(g) Documents to carry out the requirements in §§192.923 through 192.929 for a direct<br />

assessment plan;<br />

(h) Documents to carry out the requirements in §192.931 for confirmatory direct assessment;<br />

(i) Verification that an operator has provided any documentation or notification required by this<br />

subpart to be provided to OPS, and when applicable, a State authority with which OPS has an<br />

interstate agent agreement, and a State or local pipeline safety authority that regulates a covered<br />

pipeline segment within that State.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004 and Amdt. 192-95 Correction & Petition for Reconsideration, 69 FR 18228, Apr. 6, 2004]<br />

1 PROGRAM AND PROCESS RECORDS<br />

GUIDE MATERIAL<br />

1.1 General.<br />

Operators should maintain, for the useful life of the pipeline, documents to support decisions, analyses,<br />

and processes related to development, implementation, and evaluation of the integrity management<br />

program.<br />

1.2 Revisions to the Integrity Management Program (IMP).<br />

Copies of revisions to the integrity management program should be kept for documentation. If changes<br />

are made to the program as a result of revisions to standards or regulations, copies of the historical and<br />

current versions of the standards should be kept. <strong>No</strong>te that significant changes to the operator’s<br />

program require notification to OPS or state pipeline safety authorities. See guide material under<br />

§192.949.<br />

1.3 Threat identification and risk assessment.<br />

Documentation for threat identification and risk assessment might include the following.<br />

(a) Description of the process used for risk analysis.<br />

(b) History of risk analysis results.<br />

(c) Minutes from subject matter expert meetings.<br />

(d) List of threats.<br />

1.4 Baseline assessment plans.<br />

Operators should retain and record the technical basis for changes to their baseline assessment plans.<br />

Operators should retain adequate documentation to illustrate how their plans have changed and the<br />

technical justification for those changes. Documentation might include historical and current records as<br />

follows.<br />

(a) Schedules.<br />

(b) Threat lists and assessment methods.<br />

(c) Direct assessment plans.<br />

(d) Environmental and safety procedures.<br />

2 TRAINING AND QUALIFICATION OF PERSONNEL<br />

Documentation for employee training and qualification might include the following.<br />

(a) Training curriculum.<br />

(b) Training outlines.<br />

(c) Training schedules.<br />

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(d) Sample tests.<br />

(e) Employee training records.<br />

3 ONGOING ACTIVITY<br />

3.1 Evaluation and remediation.<br />

Documentation for the evaluation and remediation schedule might include the following.<br />

(a) List of conditions found.<br />

(b) Repairs, monitoring, replacements, or pressure reductions performed.<br />

(c) Priority of conditions.<br />

(d) Scheduled evaluation or remediation date.<br />

(e) Written justification for assigning priority.<br />

3.2 Direct and confirmatory assessment.<br />

Documentation for direct and confirmatory assessments might include the following.<br />

(a) Procedures for assessment methods.<br />

(b) Criteria for evaluating assessment results.<br />

(c) Tool selection criteria.<br />

(d) Forms or other documentation of field data.<br />

4 REGULATORY CORRESPONDENCE<br />

Documentation of correspondence with OPS and state pipeline safety authorities relating to integrity<br />

management issues should be retained.<br />

§192.949<br />

� How does an operator notify PHMSA?<br />

� [Effective Date: 3-05-07]<br />

An operator must provide any notification required by this subpart by —<br />

(a) Sending the notification to the Pipeline and Hazardous Materials Safety Administration, U.S.<br />

Department of Transportation, Room 2103, 400 Seventh Street, SW., Washington, DC 20590;<br />

(b) Sending the notification by fax to (202) 366-4566; or<br />

(c) Entering the information directly on the Integrity Management Database (IMDB) Web site at<br />

http://primis.phmsa.dot.gov/gasimp/.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004; RIN 2137-AD77, 70 FR 11135, Mar. 8, 2005; Amdt. 192-103, 72 FR 4655, Feb. 1, <strong>2007</strong>]<br />

1 NOTIFICATION INFORMATION<br />

GUIDE MATERIAL<br />

See the following sections for information regarding specific notification requirements.<br />

(a) Section 192.909, when the operator makes substantial changes to the Integrity Management<br />

Program. <strong>No</strong>tifications include the following information.<br />

(1) Operator name and ID.<br />

(2) Description and reason for the program or schedule change.<br />

(b) Sections 192.921 and 192.937, when the operator makes use of technologies for assessment<br />

other than internal inspection tools, pressure tests, or direct assessment. <strong>No</strong>tifications include<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 262(at)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.949<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

the following information.<br />

(1) Operator name and ID.<br />

(2) Description and rationale for new technology.<br />

(3) Where the technology will be used.<br />

(4) Procedures for applying the technology.<br />

(5) Procedures for qualifying persons performing the assessment and analyzing the results.<br />

(c) Section 192.927, when ICDA is used to assess a covered segment with an electrolyte present in<br />

the gas stream. <strong>No</strong>tifications include the following information.<br />

(1) Operator name and ID.<br />

(2) Description of system.<br />

(3) Justification for using ICDA.<br />

(4) How public safety will be maintained.<br />

(d) Section 192.933, when the operator cannot meet the schedule and cannot provide safety<br />

through temporary pressure reduction. <strong>No</strong>tifications include the following information.<br />

(1) Operator name and ID.<br />

(2) Reason why the schedule cannot be met or temporary pressure reduction cannot be<br />

implemented.<br />

(3) How public safety will be maintained.<br />

2 NOTIFICATION METHODS<br />

2.1 <strong>No</strong>tification to OPS.<br />

An operator should use only one notification option to OPS; that is, by mail, telefacsimile, or online<br />

submission. The website for online submission is http://primis.phmsa.dot.gov/gasimp.<br />

2.2 <strong>No</strong>tification to state authorities.<br />

Where OPS has an interstate agent agreement, or an intrastate covered segment is regulated by<br />

that state, an operator must also notify the state pipeline safety authority. A reference for state<br />

contacts is available at http://www.napsr.org.<br />

3 REFERENCE<br />

OPS Advisory Bulletin ADB-05-04 (70 FR 43939, July 29, 2005), accessible via the Federal Register<br />

(FR) at www.gpoaccess.gov/fr/advanced.html.<br />

§192.951<br />

Where does an operator file a report?<br />

� [Effective Date 3-05-07]<br />

An operator must send any performance report required by this subpart to the Information<br />

Resources Manager —<br />

(a) By mail to the Pipeline and Hazardous Materials Safety Administration, U.S. Department of<br />

Transportation, Room 2103, 400 Seventh Street S.W., Washington, DC 20590;<br />

(b) Via fax to (202) 366-4566; or<br />

(c) Through the online reporting system provided by PHMSA for electronic reporting available<br />

at the PHMSA Home Page at http://phmsa.dot.gov.<br />

[Issued by Amdt. 192-95, 68 FR 69778, Dec. 15, 2003 with Amdt. 192-95 Correction, 69 FR 2307, Jan<br />

15, 2004; RIN 2137-AD77, 70 FR 11135, Mar. 8, 2005; Amdt. 192-103, 72 FR 4655, Feb. 1, <strong>2007</strong>]<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 262(au)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND §192.951<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition SUBPART O<br />

1 REQUIRED REPORTS<br />

GUIDE MATERIAL<br />

See the following sections for information regarding specific reporting requirements.<br />

(a) Section 192.945, regarding performance measures.<br />

(b) Section 192.913, regarding additional performance measures for exceptional performance<br />

programs.<br />

(c) Sections 192.913 and 192.945 do not require reporting to state pipeline safety authorities.<br />

However, intrastate operators should consider submitting a copy of the reports to their state<br />

authorities.<br />

2 REPORTING METHOD<br />

An operator should use only one reporting option to OPS; that is, by mail, via facsimile, or by going<br />

online electronically. Use the website listed in §192.949 to obtain the current mailing address or<br />

facsimile telephone number for notifications.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 262(av)


NOTICE: This report is required by 49 CFR Part 191. Failure to report may result in a civil penalty not to exceed $100,000 for each violation Form Approved<br />

for each day the violation continues up to a maximum of $1,000,000 as provided in 49 USC 60122. OMB <strong>No</strong>. 2137-0522<br />

U.S. Department of Transportation<br />

Pipeline and Hazardous Materials<br />

Safety Administration<br />

ANNUAL REPORT FOR CALENDAR YEAR 20___<br />

GAS DISTRIBUTION SYSTEM<br />

PART A - OPERATOR INFORMATION DOT USE ONLY<br />

INITIAL REPORT �<br />

SUPPLEMENTAL REPORT �<br />

1. NAME OF OPERATOR 3. OPERATOR'S 5 DIGIT IDENTIFICATION NUMBER<br />

/ / / / / /<br />

2. LOCATION OF OFFICE WHERE ADDITIONAL<br />

INFORMATION MAY BE OBTAINED<br />

4. HEADQUARTERS NAME & ADDRESS, IF DIFFERENT<br />

Number and Street Number and Street<br />

City and County City and County<br />

State and Zip Code State and Zip Code<br />

5. STATE IN WHICH SYSTEM OPERATES:/ / / (provide a separate report for each state in which system operates)<br />

PART B - SYSTEM DESCRIPTION<br />

1. GENERAL<br />

Report miles of main and number of services in system at end of year.<br />

STEEL<br />

UNPROTECTED CATHODICALLY<br />

PROTECTED PLASTIC<br />

CAST/<br />

WROUGHT<br />

IRON<br />

DUCTIL<br />

E<br />

IRON<br />

COPPER<br />

BARE COATED BARE COATED<br />

MILES OF MAIN<br />

NO. OF<br />

SERVICES<br />

2. MILES OF MAINS IN SYSTEM AT END OF YEAR<br />

MATERIAL<br />

STEEL<br />

UNKNOWN 2" OR LESS OVER 2"<br />

THRU 4"<br />

DUCTILE IRON<br />

COPPER<br />

CAST/WROUGHT<br />

IRON<br />

PLASTIC<br />

1. PVC<br />

2. PE<br />

3. ABS<br />

OTHER<br />

OTHER<br />

SYSTEM TOTALS<br />

OVER 4"<br />

THRU 8"<br />

OVER 8"<br />

THRU 12”<br />

OTHER OTHER TOTAL<br />

OVER 12" TOTAL<br />

3. NUMBER OF SERVICES IN SYSTEM AT END OF YEAR AVERAGE SERVICE LENGTH FEET<br />

MATERIAL<br />

STEEL<br />

UNKNOWN 1" OR LESS OVER 1"<br />

THRU 2"<br />

DUCTILE IRON<br />

COPPER<br />

CAST/WROUGHT<br />

IRON<br />

PLASTIC<br />

1. PVC<br />

2. PE<br />

3. ABS<br />

OTHER<br />

OTHER<br />

SYSTEM TOTALS<br />

Form PHMSA F 7100.1-1 (12-05)<br />

OVER 2"<br />

THRU 4"<br />

OVER 4"<br />

THRU 8”<br />

Reproduction of this form is permitted.<br />

OVER 8" TOTAL


4. MILES OF MAIN AND NUMBER OF SERVICES BY DECADE OF INSTALLATION<br />

UN-<br />

KNOWN<br />

PRE-<br />

1940<br />

1940-<br />

1949<br />

1950-<br />

1959<br />

1960-<br />

1969<br />

1970-<br />

1979<br />

1980–<br />

1989<br />

1990–<br />

1999<br />

2000–<br />

2009<br />

MILES OF MAIN<br />

NUMBER OF SERVICES<br />

PART C - TOTAL LEAKS ELIMINATED/REPAIRED DURING YEAR PART D - TOTAL NUMBER OF LEAKS ON FEDERAL LAND<br />

REPAIRED OR SCHEDULED FOR REPAIR<br />

CAUSE OF LEAK<br />

Mains Services<br />

CORROSION<br />

NATURAL FORCES<br />

EXCAVATION<br />

OTHER OUTSIDE FORCE<br />

DAMAGE<br />

PART E - PERCENT OF UNACCOUNTED FOR GAS<br />

MATERIAL OR WELDS<br />

EQUIPMENT<br />

Unaccounted for gas as a percent of total input for the12 months<br />

ending June 30 of the reporting year.<br />

[(Purchased gas + produced gas)<br />

OPERATIONS<br />

OTHER<br />

minus (customer use + company use + appropriate adjustments)]<br />

divided by (purchased gas + produced gas) equals percent unaccounted<br />

for.<br />

NUMBER OF KNOWN SYSTEM LEAKS AT<br />

END OF YEAR SCHEDULED FOR REPAIR<br />

PART F - ADDITIONAL INFORMATION<br />

PART G - PREPARER AND AUTHORIZED SIGNATURE<br />

Input for year ending 6/30 %.<br />

(type or print) Preparer’s Name and Title Area Code and Telephone Number<br />

Preparer’s email address Area Code and Facsimile Number<br />

Name and Title of Person Signing Area Code and Telephone Number<br />

Authorized Signature<br />

TOTAL


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

GUIDE MATERIAL APPENDIX G-192-1<br />

SUMMARY OF REFERENCES AND RELATED SOURCES<br />

(Reorganized and updated for 2003 Edition, <strong>Addendum</strong> <strong>No</strong>. 2)<br />

CONTENTS<br />

1 MATERIAL SPECIFICATIONS, CODES, STANDARDS, AND OTHER DOCUMENTS<br />

1.1 Pipe – Metallic<br />

1.2 Pipe – Plastic [See "Plastic Related"]<br />

1.3 Valves [See other related references under "Fittings – Flanged" and "Fittings – Miscellaneous"]<br />

1.4 Fittings – Flanged<br />

1.5 Fittings – Threaded<br />

1.6 Fittings – Welded<br />

1.7 Fittings – Miscellaneous<br />

1.8 Bolts & <strong>Gas</strong>kets<br />

1.9 Corrosion Related<br />

1.10 Dimensional Standards<br />

1.11 Plastic Related<br />

1.12 Pressure & Flow Devices<br />

1.13 Structure Steel & Supports<br />

1.14 Other Documents<br />

2 GOVERNMENTAL DOCUMENTS<br />

3 TECHNICAL PAPERS & PUBLICATIONS<br />

3.1 Emergency Related<br />

3.2 Corrosion Related<br />

3.3 Plastic Related<br />

3.4 Uncased Pipe and Directional Drilling Related<br />

3.5 Safety and Integrity Management Related<br />

4 PUBLISHING ORGANIZATIONS<br />

5 ADDITIONAL INFORMATION RESOURCES<br />

6 SUMMARY OF WEBSITES<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 313


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Reserved<br />

314


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

GUIDE MATERIAL APPENDIX G-192-1<br />

SUMMARY OF REFERENCES AND RELATED SOURCES<br />

(Reorganized and updated for 2003 Edition, <strong>Addendum</strong> <strong>No</strong>. 2)<br />

1 MATERIAL SPECIFICATIONS, CODES, STANDARDS, AND OTHER DOCUMENTS<br />

The publications listed below provide information on pipe, components, specifications, and topics other<br />

than those covered currently or previously by Part 192. The list is intended to include all such<br />

publications referenced throughout the guide material. For some publication titles, certain initial words<br />

have been omitted for brevity, e.g., ASTM B43, "Standard Specification for Seamless Red Brass Pipe,<br />

Standard Sizes" is presented here as "Seamless Red Brass Pipe, Standard Sizes." Under some<br />

conditions, the application of the information is limited by provisions of Part 192 and this Guide. See<br />

Editorial Conventions of the Guide for explanation of "Discontinued." Most material specifications,<br />

codes, standards, and many other documents have been developed and approved in accordance with<br />

<strong>American</strong> National Standards Institute (ANSI) procedures and typically carry added identification<br />

referencing ANSI. Such identification is not routinely shown in the Guide. The appropriate guide<br />

material section is listed for each publication where applicable. Unless otherwise noted, the publications<br />

listed below are the latest available editions.<br />

1.1 PIPE - METALLIC<br />

ANSI A21.52 Ductile – Iron Pipe, Centrifugally Cast for <strong>Gas</strong><br />

(Revised1991; Discontinued)<br />

§192.557<br />

API RP 5LW Transportation of Line Pipe on Barges and Marine Vessels §192.65<br />

§192.103<br />

ASME I00396 History of Line Pipe Manufacturing in <strong>No</strong>rth America §192.3<br />

ASTM A120 Pipe, Steel, Black and Hot-Dipped, Zinc-Coated<br />

(Galvanized) Welded and Seamless for Ordinary Uses<br />

(Withdrawn 1987)<br />

ASTM A155 Electric-Fusion Welded Steel Pipe for High-Pressure<br />

Service (Withdrawn 1978; Replaced by ASTM A671)<br />

ASTM B43 Seamless Red Brass Pipe, Standard Sizes<br />

AWWA C101 Thickness Design of Cast Iron Pipe (Discontinued) §192.557<br />

AWWA C150 Thickness Design of Ductile-Iron Pipe §192.557<br />

1.2 PIPE – PLASTIC<br />

[See 1.11 Plastic Related]<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 315


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

1.3 VALVES<br />

[See other related references under 1.4 Fittings-Flanged and 1.7 Fittings-Miscellaneous]<br />

API Std 600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural<br />

<strong>Gas</strong> Industries<br />

ASME B16.33 Manually Operated Metallic <strong>Gas</strong> Valves for Use in <strong>Gas</strong><br />

Piping Systems Up to 125 psig (Sizes NPS ½ - NPS 2)<br />

§192.145<br />

§192.145<br />

ASME B16.34 Valves - Flanged, Threaded, and Welding End §192.145<br />

ASME B16.38 Large Metallic Valves for <strong>Gas</strong> Distribution (Manually<br />

Operated, NPS 2½ to 12, 125 psig Max)<br />

1.4 FITTINGS – FLANGED<br />

§192.145<br />

ASME B16.47 Large Diameter Steel Flanges (NPS 26 through NPS 60) §192.147<br />

AWWA C207 Steel Pipe Flanges for Waterwork Service, Sizes 4 Inch<br />

Through 144 Inch<br />

MSS SP-6 Finishes for Contact Faces of Pipe Flanges and<br />

Connecting-End Flanges of Valves and Fittings<br />

1.5 FITTINGS - THREADED<br />

§192.147<br />

ASME B16.3 Malleable Gray Iron Threaded Fittings §192.149<br />

ASME B16.4 Gray Iron Threaded Fittings §192.149<br />

ASME B16.14 Ferrous Pipe Plugs, Bushings and Locknuts with Pipe<br />

Threads<br />

ASME B16.15 Cast Bronze Threaded Fittings, Classes 125 and 250 §192.149<br />

1.6 FITTINGS - WELDED<br />

ASME B16.9 Factory-Made Wrought Steel Buttwelding Fittings §192.149<br />

App. G-192-3<br />

ASME B16.25 Buttwelding Ends<br />

ASME B16.28 Wrought Steel Buttwelding Short Radius Elbows and<br />

Returns<br />

ASTM A234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for<br />

Moderate and High Temperature Service<br />

ASTM A420 Piping Fittings of Wrought Carbon Steel and Alloy Steel for<br />

Low-Temperature Service<br />

MSS SP-75 High Test Wrought Butt Welding Fittings §192.149<br />

§192.157<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 316


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

1.7 FITTINGS - MISCELLANEOUS<br />

ANSI A21.14 Ductile Iron Fittings, 3-Inch Through 24-Inch for <strong>Gas</strong> §192.557<br />

ASME B16.11 Forged Fittings, Socket-Welding and Threaded §192.149<br />

App.G-192-5<br />

ASME B16.18 Cast Copper Alloy Solder Joint Pressure Fittings<br />

ASME B16.22 Wrought Copper and Copper Alloy Solder Joint Pressure<br />

Fittings<br />

ASME B16.36 Orifice Flanges<br />

ASME B16.48 Steel Line Blanks<br />

ASME B16.49 Factory-Made Wrought Steel Buttwelding Induction Bends<br />

for Transportation and Distribution Systems<br />

ASTM A105 Carbon Steel Forgings for Piping Applications<br />

ASTM A181 Carbon Steel Forgings for General-Purpose Piping<br />

ASTM A182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings,<br />

and Valves and Parts for High-Temperature Service<br />

ASTM A350 Carbon and Low-Alloy Steel Forgings, Requiring <strong>No</strong>tch<br />

Toughness Testing for Piping Components<br />

ASTM A733 Welded and Seamless Carbon Steel and Austenitic<br />

Stainless Steel Pipe Nipples<br />

§192.149<br />

MSS SP-79 Socket-Welding Reducer Inserts §192.149<br />

MSS SP-83 Class 3000 Steel Pipe Unions, Socket-Welding and<br />

Threaded<br />

1.8 BOLTS & GASKETS<br />

§192.149<br />

AGA CPR-83-4-1 Threaded Fastener Torquing §192.147<br />

ASME B1.1 Unified Inch Screw Threads, Un and Unr Thread Form §192.147<br />

ASME B16.20 Metallic <strong>Gas</strong>kets for Pipe Flanges: Ring-Joint, Spiral-<br />

Wound and Jacketed<br />

ASME B16.21 <strong>No</strong>n-metallic Flat <strong>Gas</strong>kets for Pipe flanges<br />

§192.147<br />

ASME B18.2.1 Square and Hex Bolts and Screws, Inch Series §192.147<br />

ASME B18.2.2 Square and Hex Nuts, Inch Series §192.147<br />

ASTM A193 Alloy Steel and Stainless Steel Bolting Materials for High-<br />

Temperature Service<br />

ASTM A194 Carbon and Alloy Steel Nuts for Bolts for High-Pressure or<br />

High-Temperature Service, or Both<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 317<br />

§192.147<br />

§192.147


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

1.8 BOLTS & GASKETS (Continued)<br />

ASTM A307 Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength §192.147<br />

ASTM A320 Alloy Steel Bolting Materials for Low-Temperature Service §192.147<br />

ASTM A354 Quenched and Tempered Alloy Steel Bolts, Studs, and<br />

Other Externally Threaded Fasteners<br />

§192.147<br />

ASTM A449 Quenched and Tempered Steel Bolts and Studs §192.147<br />

1.9 CORROSION RELATED<br />

NACE MR0175 Materials for Use in H2S-Containing Environments in Oil<br />

and <strong>Gas</strong> Production<br />

§192.53<br />

§192.475<br />

NACE RP0102 In-Line Inspection of Pipelines §192.150<br />

NACE RP0169 Control of External Corrosion on Underground or<br />

Submerged Metallic Piping Systems<br />

NACE RP0173 Collection and Identification of Corrosion Products (Revised<br />

1973; Discontinued)<br />

NACE RP0175 Control of Internal Corrosion in Steel Pipelines and Piping<br />

Systems (Revised 1975; Discontinued)<br />

NACE RP0177 Mitigation of Alternating Current and Lightning Effects on<br />

Metallic Structures and Corrosion Control Systems<br />

NACE RP0192 Monitoring Corrosion in Oil and <strong>Gas</strong> Production with Iron<br />

Counts<br />

§192.453<br />

§192.455<br />

§192.461<br />

§192.463<br />

§192.473<br />

App. D<br />

§192.617<br />

§192.475<br />

§192.467<br />

§192.475<br />

NACE RP0200 Steel-Cased Pipeline Practices §192.323<br />

§192.467<br />

NACE RP0274 High-Voltage Electrical Inspection of Pipeline Coatings §192.461<br />

NACE RP0375 Wax Coating Systems for Underground Piping Systems §192.461<br />

NACE RP0775 Preparation, Installation, Analysis, and Interpretation of<br />

Corrosion Coupons in Oilfield Operations<br />

§192.475<br />

NACE TM0194 Field Monitoring of Bacterial Growth in Oilfield Systems §192.475<br />

NACE 3D170 Technical Committee Report, Electrical and<br />

Electrochemical Methods for Determining Corrosion Rates<br />

(Revised 1984; Withdrawn 1994)<br />

NACE 35100 Technical Committee Report, In-Line <strong>No</strong>ndestructive<br />

Inspection of Pipelines<br />

SSPC Painting Manual Good Painting Practice - Volume 1; and Systems and<br />

Specifications - Volume 2<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 318<br />

§192.475<br />

§192.150<br />

§192.479


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

1.10 DIMENSIONAL STANDARDS<br />

API Spec 5B Threading, Gauging, and Thread Inspection of Casing,<br />

Tubing, and Line Pipe Threads<br />

ASME B1.20.1 Pipe Threads, General Purpose, Inch<br />

ASME B1.20.3 Dryseal Pipe Threads, Inch<br />

1.11 PLASTIC RELATED<br />

AGA XR0104 Plastic Pipe Manual For <strong>Gas</strong> Service §192.285<br />

§192.321<br />

§192.751<br />

ASME I00353 Installation of Plastic <strong>Gas</strong> Pipeline in Steel Conduits Across<br />

Bridges<br />

ASTM D696 Test Method for Coefficient of Linear Thermal Expansion of<br />

Plastics<br />

ASTM D2235 Solvent Cement for Acrylonitrile-Butadiene-Styrene (ABS)<br />

Plastic Pipe and Fittings<br />

ASTM D2560 Solvent Cements for Cellulose Acetate Butyrate (CAB)<br />

Plastic Pipe, Tubing and Fittings (Withdrawn 1986)<br />

App. G-192-21<br />

§192.281<br />

§192.281<br />

§192.281<br />

ASTM D2657 Heat Fusion Joining of Polyolefin Pipe and Fittings §192.281<br />

ASTM D2837 Standard Test Method for Obtaining Hydrostatic Design<br />

Basis for Thermoplastic Pipe Materials or Pressure Design<br />

Basis for Thermoplastic Pipe Products<br />

ASTM D2855 Making Solvent-Cemented Joints with Poly (Vinyl Chloride)<br />

(PVC) Pipe and Fittings<br />

ASTM F689 Determination of the Temperature of Above-Ground Plastic<br />

<strong>Gas</strong> Pressure Pipe Within Metallic Casings<br />

ASTM F1041 Guide for Squeeze-Off of Polyolefin <strong>Gas</strong> Pressure Pipe and<br />

Tubing<br />

§192.3<br />

§192.63<br />

§192.121<br />

§192.281<br />

§192.321<br />

ASTM F1290 Electrofusion Joining of Polyolefin Pipe and Fittings §192.281<br />

ASTM F1563 Tools to Squeeze-Off Polyethylene (PE) <strong>Gas</strong> Pipe or<br />

Tubing<br />

§192.321<br />

GRI-92/0147.1 Users’ Guide on Squeeze-Off of Polyethylene <strong>Gas</strong> Pipes §192.321<br />

GRI-94/0205 Guidelines and Technical Reference on <strong>Gas</strong> Flow Shut-Off<br />

in Polyethylene Pipes Using Squeeze Tools<br />

GRI-96/0194 Service Effects of Hydrocarbons on Fusion and Mechanical<br />

Performance of Polyethylene <strong>Gas</strong> Distribution Piping<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 319<br />

§192.321<br />

§192.123


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

1.11 PLASTIC RELATED (Continued)<br />

PPI - Handbook of PE<br />

Pipe<br />

Above Ground Applications for Polyethylene Pipe<br />

<strong>No</strong>te: Available as individual chapter of the PPI Handbook<br />

of Polyethylene Pipe<br />

PPI TN-13 General Guidelines for Butt, Saddle and Socket Fusion of<br />

Unlike Polyethylene Pipes and Fittings<br />

PPI TR-4 PPI Listing of Hydrostatic Design Basis (HDB), Strength<br />

Design Basis (SDB), Pressure Design Basis (PDB) and<br />

Minimum Required Strength (MRS) Ratings for<br />

Thermoplastic Piping Materials or Pipe<br />

PPI TR-9 Recommended Design Factors and Design Coefficients for<br />

Thermoplastic Pressure Pipe<br />

PPI TR-22 Polyethylene Piping Distribution Systems for Components<br />

of Liquid Petroleum <strong>Gas</strong>es<br />

PPI TR-33 Generic Butt Fusion Joining Procedure for Polyethylene<br />

<strong>Gas</strong> Pipe<br />

PPI TR-41 Generic Saddle Fusion Joining Procedure for Polyethylene<br />

<strong>Gas</strong> Piping<br />

PPI Tech. Comm.<br />

Project 141<br />

1.12 PRESSURE & FLOW DEVICES<br />

Standard Practice for Electrofusion Joining Polyolefin Pipe<br />

and Fittings<br />

API RP 520 P2 Sizing, Selection and Installation of Pressure-Relieving<br />

Devices in Refineries, Part 2 Installation<br />

API RP 525 Testing Procedure for Pressure-Relieving Devices<br />

Discharging Against Variable Back Pressure (Revised<br />

1960; Discontinued)<br />

ASTM F1802 Test Method for Performance Testing of Excess Flow<br />

Valves<br />

§192.321<br />

App. G-192-21<br />

§192.281<br />

§192.283<br />

§192.121<br />

§192.123<br />

§192.121<br />

§192.123<br />

§192.281<br />

§192.283<br />

§192.281<br />

§192.283<br />

§192.281<br />

§192.201<br />

§192.743<br />

§192.381<br />

MSS SP-115 Excess Flow Valves for Natural <strong>Gas</strong> Service §192.381<br />

NBBI Relieving Capacities of Safety Valves and Relief Valves<br />

Approved by the National Board (Discontinued)<br />

1.13 STRUCTURAL STEEL & SUPPORTS<br />

ASTM A36 Carbon Structural Steel<br />

MSS SP-58 Pipe Hangers and Supports - Materials, Design and<br />

Manufacture<br />

§192.201<br />

§192.357<br />

MSS SP-69 Pipe Hangers and Supports - Selection and Application §192.357<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 320


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

1.14 OTHER DOCUMENTS<br />

AGA X69804 Historical Collection of Natural <strong>Gas</strong> Pipeline Safety<br />

Regulations<br />

Forward<br />

Editorial <strong>No</strong>tes<br />

AGA XF0277 Classification of <strong>Gas</strong> Utility Areas for Electrical Installations §192.163<br />

AGA XK0101 Purging Principles and Practice §192.629<br />

§192.727<br />

AGA XL8920 Attention Prioritizing and Pipe Replacement/Renewal<br />

Decisions<br />

§192.457<br />

§192.703<br />

App. G-192-18<br />

AGA XQ0005 Odorization Manual §192.625<br />

API RP 500 Classification of Locations for Electrical Installations at<br />

Petroleum Facilities Classified as Class 1, Division 1 and<br />

Division 2<br />

§192.163<br />

API RP 1102 Steel Pipelines Crossing Railroads and Highways §192.103<br />

App. G-192-15<br />

API RP 1117 Movement of In-Service Pipelines §192.103<br />

§192.703<br />

APWA Excavator's Damage Prevention Guide and One-Call<br />

Systems International Directory (includes Uniform Color<br />

Code)<br />

AREMA Manual for Railway Engineering, Chapter 1 – Roadway and<br />

Ballast (for Part 5 – Pipelines)<br />

ASCE 428-5 Guidelines for the Seismic Design of Oil and <strong>Gas</strong> Pipeline<br />

Systems (Discontinued)<br />

§192.614<br />

App. G-192-15<br />

§192.103<br />

ASME B31.1 Power Piping §192.141<br />

ASME B31.2 Fuel <strong>Gas</strong> Piping<br />

ASME B31.3 Process Piping §192.141<br />

ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons<br />

and Other Liquids<br />

ASME B31.5 Refrigeration Piping and Heat Transfer Components §192.141<br />

ASME B31.9 Building Services Piping<br />

ASME Guide SI-1 ASME Orientation and Guide for Use of SI (Metric) Units App. G-192-M<br />

ASNT ILI-PQ In-line Inspection Personnel Qualification and Certification §192.915<br />

ASTM D6273 Standard Test Methods for Natural <strong>Gas</strong> Odor Intensity §192.625<br />

ASTM E84 Test Method for Surface Burning Characteristics of Building<br />

Materials<br />

<strong>Addendum</strong> <strong>No</strong>. 6, September 2006 321<br />

§192.163


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

1.14 OTHER DOCUMENTS (Continued)<br />

AWS A3.0 Standard Welding Terms and Definitions §192.3<br />

§192.221<br />

CoGDEM <strong>Gas</strong> Detection and Calibration Guide App. G-192-11<br />

App. G-192-11A<br />

<strong>GPTC</strong>-Z380-TR-1 Review of Integrity Management for Natural <strong>Gas</strong><br />

Transmission Pipelines<br />

§192.907<br />

GRI-91/0283 Guidelines for Pipelines Crossing Railroads §192.103<br />

App. G-192-15<br />

GRI-91/0284 Guidelines for Pipelines Crossing Highways §192.103<br />

App. G-192-15<br />

GRI-91/0285 Technical Summary and Database for Guidelines for<br />

Pipelines Crossing Railroads and Highways<br />

GRI-91/0285.1 Executive Summary: Technical Summary and Database for<br />

Guidelines for Pipelines Crossing Railroads and Highways<br />

App. G-192-15<br />

App. G-192-15<br />

IAPMO Uniform Plumbing Code §192.141<br />

NCB Subsidence Engineers Handbook, National Coal Board<br />

Mining Department (U.K.), 1975<br />

NFPA 10 Portable Fire Extinguishers<br />

App. G-192-13<br />

NFPA 14 Installation of Standpipe and Hose Systems §192.141<br />

NFPA 24 Installation of Private Fire Service Mains and Their<br />

Appurtenances<br />

§192.141<br />

NFPA 54/ANSI Z223.1 National Fuel <strong>Gas</strong> Code Figure 192.11A<br />

Figure 192.11B<br />

NFPA 220 Types of Building Construction<br />

NFPA 224 Homes and Camps in Forest Areas (Discontinued) §192.163<br />

NFPA 921 Guide for Fire and Explosion Investigations §192.617<br />

PRCI L22279 Further Studies of Two Methods for Repairing Defects in<br />

Line Pipe<br />

§192.713<br />

PRCI L51406 Pipeline Response to Buried Explosive Detonations App. G-192-16<br />

PRCI L51574 <strong>No</strong>n-Conventional Means for Monitoring Pipelines in Areas<br />

of Soil Subsidence or Soil Movement<br />

App. G-192-13<br />

PRCI L51717 Pipeline In-Service Relocation Engineering Manual §192.703<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 322


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

1.14 OTHER DOCUMENTS (Continued)<br />

PRCI L51740 Evaluation of the Structural Integrity of Cold Field-Bent Pipe §192.313<br />

PRCI PC-PISCES Personal Computer - Pipeline Soil Crossing Evaluation<br />

System (PC-PISCES), Version 2.0 (Related to API RP<br />

1102)<br />

UL 723 Test for Surface Burning Characteristics of Building<br />

Materials<br />

2 GOVERNMENTAL DOCUMENTS<br />

NTSB Report<br />

PAB-98-02<br />

NTSB Report<br />

SIR-98-01<br />

Pipeline Accident Brief -- Fire and Explosion, Midwest <strong>Gas</strong><br />

Company, Waterloo, Iowa, October 17, 1994<br />

Special Investigation Report -- Brittle-Like Cracking in<br />

Plastic Pipe for <strong>Gas</strong> Service<br />

OPS Common Ground -- Study of One-Call Systems and<br />

Damage Prevention Best Practices, August 1999<br />

OPS ADB-99-01 Advisory Bulletin -- Susceptibility of Certain Polyethylene<br />

Pipe Manufactured by Century Utility Products, Inc. to<br />

Premature Failure Due to Brittle-Like Cracking (64 FR<br />

12211, Mar. 11, 1999)<br />

OPS ADB-99-02 Advisory Bulletin -- Potential Susceptibility of Plastic Pipe<br />

Installed Between the [Years] 1960 and the Early 1980s to<br />

Premature Failure Due to Brittle-Like Cracking (64 FR<br />

12212, Mar. 11, 1999)<br />

OPS ADB-02-06 Advisory Bulletin – Standards for Classifying Natural <strong>Gas</strong><br />

Gathering Lines (67 FR 64447, Oct. 18, 2002)<br />

OPS ADB-02-07 Advisory Bulletin -- <strong>No</strong>tification of the Susceptibility to<br />

Premature Brittle-Like Cracking of Older Plastic Pipe (67<br />

FR 70806, <strong>No</strong>v. 26, 2002 with Correction, 67 FR 72027,<br />

Dec. 3, 2002)<br />

OPS ADB-03-03<br />

Advisory Bulletin – Identified Sites for Possible Inclusion as<br />

High Consequence Areas (HCAs) in <strong>Gas</strong> Integrity<br />

Management Programs (68 FR 42458, July 17, 2003)<br />

OPS ADB-04-01 Advisory Bulletin -- Hazards Associated with De-Watering<br />

of Pipelines (69 FR 58225, Sept. 29, 2004)<br />

OPS ADB-05-04 Advisory Bulletin -- <strong>No</strong>tification Required by the Integrity<br />

Management Regulations in 49 CFR Part 192, Subpart O<br />

(70 FR 43939, July 29, 2005)<br />

OPS-DOT.RSPA/DMT<br />

10-85-1<br />

<strong>Addendum</strong> <strong>No</strong>. 7, December 2006 323<br />

Safety Criteria for the Operation of <strong>Gas</strong>eous Hydrogen<br />

Pipelines (Discontinued)<br />

App. G-192-15<br />

§192.163<br />

§192.613<br />

§192.613<br />

§192.614<br />

§192.613<br />

§192.613<br />

§192.9<br />

§192.613<br />

§192.905<br />

§192.515<br />

§192.949<br />

§192.1


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

3 TECHNICAL PAPERS & REPORTS<br />

3.1 EMERGENCY RELATED<br />

"First at the Scene" by J.M. Lennon, Director of Claims, Philadelphia Electric Company;<br />

AGA Operating Section Proceedings - 1983.<br />

"How to Protect the Company at the Scene of an Incident" by Robert E. Kennedy, Director<br />

of Claims, Claim & Security Department, The Brooklyn Union <strong>Gas</strong> Company; AGA<br />

Operating Section Proceedings - 1983.<br />

3.2 CORROSION RELATED<br />

“Evaluation of Chemical Treatments in Natural <strong>Gas</strong> System vs. MIC and Other Forms of<br />

Internal Corrosion Using Carbon Steel Coupons,” Timothy Zintel, Derek Kostuck, and<br />

Bruce Cookingham, Paper # 03574 presented at CORROSION/03 San Diego, CA.<br />

“Field Guide for Investigating Internal Corrosion of Pipelines,” Richard Eckert, NACE<br />

Press, 2003<br />

“Field Use Proves Program for Managing Internal Corrosion in Wet-<strong>Gas</strong> Systems,”<br />

Richard Eckert and Bruce Cookingham, Oil & <strong>Gas</strong> Journal, January 21, 2002<br />

“Internal Corrosion Direct Assessment,” Oliver Moghissi, Bruce Cookingham, Lee <strong>No</strong>rris,<br />

and Phil Dusek, Paper # 02087 presented at CORROSION/02 Denver, CO<br />

“Internal Corrosion Direct Assessment of <strong>Gas</strong> Transmission Pipeline – Application,” Oliver<br />

Moghissi, Laurie Perry, Bruce Cookingham, and Narasi Sridhar, Paper # 03204 presented<br />

at CORROSION/03 San Diego, CA<br />

“Internal Corrosion Direct Assessment of <strong>Gas</strong> Transmission Pipeline - Methodology,”<br />

Oliver Moghissi, Bruce Cookingham, Lee <strong>No</strong>rris, Narasi Sridhar, and Phil Dusek, <strong>Gas</strong><br />

Research Institute Report GRI-02/0057<br />

“Microscopic Differentiation of Internal Corrosion Initiation Mechanisms in a Natural <strong>Gas</strong><br />

System,” Richard Eckert, Henry Aldrich, and Chris Edwards, Bruce Cookingham, Paper #<br />

03544 presented at CORROSION/03 San Diego, CA.<br />

3.3 PLASTIC RELATED<br />

“An Evaluation of Polyamide 11 for Use in High Pressure/High Temperature <strong>Gas</strong> Piping<br />

Systems,” T.J. Pitzi et al., 15th Plastic Fuel <strong>Gas</strong> Pipe Symposium Proceedings - 1997, p.<br />

107.<br />

"Correlating Aldyl 'A' and Century PE Pipe Rate Process Method Projections With Actual<br />

Field Performance," E.F. Palermo, Ph.D., Plastics Pipes XII Conference, April 2004.<br />

“Mechanical Integrity of Fusion Joints Made from Polyethylene Pipe Exposed to Heavy<br />

Hydrocarbons,” S.M. Pimputkar, 14th Plastic Fuel <strong>Gas</strong> Pipe Symposium Proceedings -<br />

1995, p. 141.<br />

“Polyamide 11 Liners Withstand Hydrocarbons, High Temperature,” A. Berry, Pipeline &<br />

<strong>Gas</strong> Journal, December 1998, p. 81.<br />

“Prediction of Organic Chemical Permeation through PVC Pipe,” A.R. Berens, Research<br />

Technology, <strong>No</strong>vember 1985, p. 57.<br />

“Strength of Fusion Joints Made from Polyethylene Pipe Exposed to Heavy<br />

Hydrocarbons,” S.M. Pimputkar, 15th Plastic Fuel <strong>Gas</strong> Pipe Symposium Proceedings -<br />

1997, p. 309.<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 324<br />

§192.617<br />

§192.617<br />

§192.475<br />

§192.475<br />

§192.475<br />

§192.475<br />

§192.475<br />

§192.475<br />

§192.475<br />

§192.123<br />

§192.613<br />

§192.123<br />

§192.123<br />

§192.123<br />

§192.123


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

3.4 UNCASED PIPE AND DIRECTIONAL DRILLING RELATED<br />

"Drilling Fluids in Pipeline Installation by Horizontal Directional Drilling - A Practical<br />

Applications Manual," J.D. Hair & Associates, Inc., Cebo Holland B.V., 1994.<br />

"Guidelines For A Successful Directional Crossing Bid Package," 1996 Directory of the<br />

<strong>No</strong>rth <strong>American</strong> Trenchless Technology Contractors.<br />

"Installation of Pipelines by Horizontal Directional Drilling, An Engineering Design Guide, "<br />

Prepared for the Offshore and Onshore Design Applications Supervisory Committee, of<br />

the PRCI, at the <strong>American</strong> <strong>Gas</strong> <strong>Association</strong>, J.D. Hair and Associates, Louis J.<br />

Cappozzolli and Associates, Inc., Stress Engineering Services, Inc., January 15, 1995.<br />

"Measurement Techniques in Horizontal Directional Drilling," Ir. J. Gorter, N.V.<br />

Nederlandse <strong>Gas</strong>unie, The Netherlands, February 1993.<br />

"Piping Handbook," Fourth Edition, J.H. Walker and Sabin Crocker, 1930, McGraw-Hill<br />

Inc., New York, NY; data re-affirmed in Sixth Edition, published 1992.<br />

3.5 SAFETY AND INTEGRITY MANAGEMENT RELATED<br />

"Pipeline Risk Management Manual," W. Kent Muhlbauer, Elsevier/Gulf Professional<br />

Publishing, ISBN: 0-7506-7579-9<br />

4 PUBLISHING ORGANIZATIONS<br />

App. G-192-15A<br />

App. G-192-15A<br />

App. G-192-15A<br />

App. G-192-15A<br />

App. G-192-15<br />

§192.907<br />

The specifications, codes, standards, and other documents listed in Sections 1 and 2 are published by<br />

the following organizations:<br />

AGA <strong>American</strong> <strong>Gas</strong> <strong>Association</strong><br />

400 <strong>No</strong>rth Capitol Street, NW Publications:<br />

Washington, DC 20001 See Techstreet<br />

Phone: 202/824-7000<br />

FAX: 202/824-7115<br />

On line: www.aga.org<br />

ANSI <strong>American</strong> National Standards Institute<br />

25 West 43 rd Street<br />

New York, NY 10036<br />

Phone: 212/642-4900<br />

FAX: 212/302-1286<br />

On line: www.ansi.org<br />

Search: www.nssn.org<br />

API <strong>American</strong> Petroleum Institute<br />

1220 L Street, NW Publications:<br />

Washington, D.C. 20005-4070 See Global Engineering Documents<br />

Phone: 202/682-8417<br />

FAX: 202/682-8154<br />

On line: www.api.org<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 325


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

APWA <strong>American</strong> Public Works <strong>Association</strong> <strong>No</strong>te: Free download available at<br />

2345 Grand Boulevard, Suite 500 www.apwa.net/About/PET/RightOfWay/One-Call<br />

Kansas City, MO 64108-2641 for:<br />

Phone: 816/472-6100 • One-Call Directory<br />

FAX: 816/472-1610 • Marking Guidelines<br />

On line: www.apwa.net • Color Code & Marking Guidelines<br />

AREMA <strong>American</strong> Railway Engineering and Maintenance of Way <strong>Association</strong><br />

8201 Corporate Drive, Suite 1125<br />

Landover, MD 20785<br />

Phone: 301-459-3200<br />

FAX: 301-459-8077<br />

On line: www.arema.org<br />

ASCE The <strong>American</strong> Society of Civil Engineers<br />

1801 Alexander Bell Drive<br />

Reston, VA 20191-4400<br />

Phone: 800/548-2723<br />

FAX: 703/295-6222<br />

On line: www.asce.org<br />

ASME The <strong>American</strong> Society of Mechanical Engineers International<br />

& Information Central Center for Research and Technology<br />

ASME/ Orders and Inquiries Development:<br />

CRTD P.O. Box 2900 1828 L Street, NW, Suite 906<br />

Fairfield, NJ 07007-2900 Washington, DC 20036-5104<br />

Phone: 800/843-2763 Phone: 202/785-3756<br />

FAX: 973/882-1717 FAX: 202/785-8120<br />

On line: www.asme.org On line: www.asme.org/research<br />

ASNT <strong>American</strong> Society for <strong>No</strong>ndestructive Testing<br />

P.O. Box 28518<br />

1711 Arlingate Lane<br />

Columbus, OH 43228-0518<br />

Phone: 800-222-2768<br />

Fax: 614-274-6899<br />

On line: www.asnt.org<br />

ASTM ASTM International (Formerly <strong>American</strong> Society for Testing and Materials)<br />

100 Barr Harbor Drive<br />

West Conshohocken, PA 19428-2959<br />

Phone: 610/832-9585<br />

FAX: 610/832-9555<br />

On line: www.astm.org<br />

AWS <strong>American</strong> Welding Society<br />

550 NW LeJune Road<br />

Miami, FL 33126<br />

Phone: 305/443-9353<br />

FAX: 305/443-5951<br />

On line: www.aws.org<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 326


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

AWWA <strong>American</strong> Water Works <strong>Association</strong><br />

6666 W. Quincy Avenue<br />

Denver, CO 80235<br />

Phone: 303/794-7711<br />

FAX: 303/347-0804<br />

On line: www.awwa.org<br />

CoGDEM The Council of <strong>Gas</strong> Detection and Environmental Monitoring<br />

Unit 11, Theobald Business Park<br />

Knowl Piece, Wilbury Way<br />

Hitchin, Herts, SG4 0TY, UK<br />

Phone: +44(0) 1462 434322<br />

FAX: +44(0) 1462 434488<br />

On line: www.cogdem.org.uk<br />

DIPRA Ductile Iron Pipe Research <strong>Association</strong><br />

245 Riverchase Parkway East, Suite O<br />

Birmingham, AL 35244<br />

Phone: 205/402-8700<br />

FAX: 205/402-8730<br />

On line: www.dipra.org<br />

GTI <strong>Gas</strong> Technology Institute<br />

(Formerly 1700 S. Mount Prospect Road<br />

GRI) Des Plaines, IL 60018-1804<br />

Phone: 847/768-0500<br />

Orders: 630/406-5994<br />

FAX: 630/403-5995<br />

On line: www.gastechnology.org<br />

IAPMO International <strong>Association</strong> of Plumbing and Mechanical Officials<br />

5001 E. Philadelphia Street<br />

Ontario, CA 91761<br />

Phone: 909/472-4100<br />

Orders: 800/854-2766<br />

FAX: 909/472-4150<br />

On line: www.iapmo.org/iapmo<br />

MSS Manufacturers Standardization Society of the Valve and Fittings Industry<br />

127 Park Street, N.E.<br />

Vienna, VA 22180<br />

Phone: 703/281-6613<br />

FAX: 703/281-6671<br />

On line: www.mss-hq.org<br />

NACE NACE International<br />

1440 South Creek Drive<br />

Houston, TX 77084-4906<br />

Phone: 281/228-6223<br />

FAX: 281/228-6329<br />

On line: www.nace.org<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 326(a)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

NBBI National Board of Boiler and Pressure Vessel Inspectors<br />

1055 Crupper Avenue<br />

Columbus, Ohio 43229-1183<br />

Phone: 614/888-8320<br />

FAX: 614/848-3474<br />

On line: www.nationalboard.org<br />

NCB National Coal Board (Replaced by The Coal Authority in 1994)<br />

The Coal Authority<br />

200 Lichfield Lane<br />

Mansfield, <strong>No</strong>ttinghamshire NG18 4RG<br />

Phone: 01623-427-162<br />

On line: www.coal.gov.uk<br />

NFPA National Fire Protection <strong>Association</strong><br />

1 Batterymarch Park<br />

Quincy, MA 02169-7471<br />

Phone: 800/344-3555<br />

FAX: 800/593-6372<br />

On line: www.nfpa.org<br />

OPS DOT/PHMSA/Office of Pipeline Safety<br />

Attn: Freedom of Information Act Request<br />

1200 New Jersey Ave., SE, Room E22321<br />

Washington, DC 20590<br />

Phone: 202/366-4595<br />

FAX: 202/366-4566<br />

On line: ops.dot.gov<br />

PPI Plastics Pipe Institute<br />

1825 Connecticut Avenue, NW, Suite 680<br />

Washington, D.C. 20009<br />

Phone: 202/462-9607<br />

FAX: 202/462-9779<br />

On line: www.plasticpipe.org<br />

PRCI Pipeline Research Council International<br />

Home Office: Publications:<br />

1401 Wilson Boulevard; Suite 1101 See TTI<br />

Arlington, VA 22209-2505<br />

Phone: 703/387-0190<br />

Fax: 703/387-0192<br />

On line: www.prci.org<br />

SSPC Steel Structures Painting Council (Name changed in 1997 to SSPC: The Society for<br />

Protective Coatings)<br />

SSPC: The Society for Protective Coatings<br />

40 24th Street, 6th Floor<br />

Pittsburgh, PA 15222-4656<br />

Phone: 877/281-7772<br />

FAX: 412/281-9992<br />

On line: www.sspc.org<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 326(b)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

UL Underwriters Laboratories<br />

333 Pfingsten Road<br />

<strong>No</strong>rthbrook, IL 60062-2096<br />

Phone: 847/272-8800<br />

FAX: 847/272-8129<br />

On line: www.ul.com<br />

5 ADDITIONAL INFORMATION RESOURCES<br />

ACGIH <strong>American</strong> Conference of Governmental Industrial Hygienists<br />

1330 Kemper Meadow Drive<br />

Cincinnati, Ohio 45240<br />

Phone: 513/742-2020<br />

Fax: 513/742-3355<br />

On line: www.ACGIH.org<br />

ASHRAE <strong>American</strong> Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.<br />

1791 Tullie Circle, N.E.<br />

Atlanta, GA 30329<br />

Phone: 404/636-8400<br />

FAX: 404/321-5478<br />

On line: www.ashrae.com<br />

Battelle Battelle<br />

505 King Avenue<br />

Columbus, OH 43201-2693<br />

Phone: 614/424-6393<br />

FAX: 614/424-3819<br />

On line: www.battelle.org<br />

BOCA Building Officials and Code Administrators International, Inc. (Replaced in 1994 by the<br />

or International Codes Council)<br />

ICC International Codes Council<br />

5203 Leesburg Pike, Suite 600<br />

Falls Church, VA 22041<br />

Phone: 888/422-7233<br />

FAX: Birmingham, AL 205-592-7001<br />

Chicago, IL 708/799-4981<br />

Wittier, CA 562/699-4522<br />

On line: www.iccsafe.org<br />

Federal U.S. Government Printing Office<br />

Register 732 <strong>No</strong>rth Capitol Street, NW<br />

Washington, DC 20401<br />

On line: www.gpoaccess.gov/fr/advanced.html<br />

Global Global Engineering Documents<br />

15 Inverness Way East<br />

Englewood, CO 80112<br />

Phone: 800/854-7179 (Local: 303/397-7956)<br />

FAX: 303/397-2740<br />

On line: www.global.ihs.com<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 326(c)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

ILI ILI Infodisk, Inc.<br />

610 Winters Avenue<br />

Paramus, NJ 07652<br />

Phone: 866/816-9444<br />

Publications & Sales Phone: 888/454-2688<br />

FAX: 201/986-7886<br />

On line: www.ili-info.com<br />

ILS International Library Service<br />

2722 <strong>No</strong>rth 650 Street<br />

P.O. Box 735<br />

Provo, Utah 84603<br />

Phone: 801/374-6214<br />

FAX: 801/374-0634<br />

On line: www.normas.com<br />

NTIS National Technical Information Service<br />

Technology Administration<br />

U.S. Department of Commerce<br />

5285 Port Royal Road<br />

Springfield, VA 22161<br />

Phone: 703/605-6000<br />

Fax: 703/605-6900<br />

On line: www.ntis.gov<br />

NTSB National Transportation Safety Board<br />

490 L'Enfant Plaza, SW<br />

Washington, DC 20594<br />

Phone: 800/877-6799 (Local: 202/314-6551)<br />

Fax: 202/314-6132<br />

On line: www.ntsb.gov<br />

Techstreet Techstreet<br />

777 East Eisenhower Parkway<br />

Ann Arbor, MI 48108<br />

Phone: 800/699-9277<br />

Fax: 734/913-3946<br />

On line: www.techstreet.com<br />

TTI Technical Toolboxes, Inc.<br />

3801 Kirby Drive, Suite 520<br />

P.O. Box 980550<br />

Houston, TX 77098-0550<br />

Phone: 713/630-0505<br />

Fax: 713/630-0560<br />

On line: www.ttoolboxes.com<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 326(d)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

6 SUMMARY OF WEBSITES<br />

Legend: GMA = Guide Material Appendix<br />

Site Reference Website Link Guide Location<br />

ACGIH website www.acgih.org GMA G-192-1<br />

AGA website www.aga.org §192.613<br />

GMA G-192-1<br />

ANSI search www.nssn.org GMA G-192-1<br />

ANSI website www.ansi.org GMA G-192-1<br />

API website www.api.org GMA G-192-1<br />

APWA free downloads www.apwa.net/About/PET/RightOfWay/One-Call GMA G-192-1<br />

APWA website www.apwa.net GMA G-192-1<br />

ASCE website www.asce.org GMA G-192-1<br />

ASHRAE website www.ashrae.com GMA G-192-1<br />

ASME Research www.asme.org/research GMA G-192-1<br />

ASME website www.asme.org GMA G-192-1<br />

ASTM website www.astm.org GMA G-192-1<br />

AWS website www.aws.org GMA G-192-1<br />

AWWA website awwa.org GMA G-192-1<br />

Battelle website www.battelle.org GMA G-192-1<br />

BOCA or ICC website www.iccsafe.org GMA G-192-1<br />

CoGDEM website www.cogdem.org.uk GMA G-192-1<br />

DIPRA website www.dipra.org GMA G-192-1<br />

Emergency Response www.the911site.com §192.905<br />

Federal Prisons www.bop.gov §192.905<br />

Federal Register website www.gpoaccess.gov/fr/advanced.html GMA G-192-1<br />

4-H Facilities dmoz.org/Society/People/Generations_and_<br />

§192.905<br />

Age_Groups/Youth/Organizations/4-H/Camps/<br />

Global Engineering website www.global.ihs.com GMA G-192-1<br />

GTI website www.gastechnology.org GMA G-192-1<br />

Hospitals adams.mgh.harvard.edu/hospitalwebusa.html §192.905<br />

IAPMO website www.iapmo.org/iapmo GMA G-192-1<br />

ILI Infodisk website www.ili-info.com GMA G-192-1<br />

ILS website www.normas.com GMA G-192-1<br />

MSS website www.mss-hq.org GMA G-192-1<br />

NACE website www.nace.org GMA G-192-1<br />

NAPSR website www.napsr.org §192.909<br />

§192.949<br />

National Parks www.recreation.gov §192.905<br />

NBBI website www.nationalboard.org GMA G-192-1<br />

NCB website www.coal.gov.uk GMA G-192-1<br />

NFPA website www.nfpa.org GMA G-192-1<br />

NRC pipeline reports website www.nrc.uscg.mil/pipelinereporttxt.htm §191.5<br />

NTIS website www.ntis.gov GMA G-192-1<br />

NTSB reports www.ntsb.gov/publictn §192.613<br />

NTSB website www.ntsb.gov GMA G-192-1<br />

OPS Advisory Bulletins via FR www.gpoaccess.gov/fr/advanced.html §192.9<br />

§192.613<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 326(d-1)


<strong>GPTC</strong> GUIDE FOR GAS TRANSMISSION AND Guide Material Appendix G-192-1<br />

DISTRIBUTION PIPING SYSTEMS: 2003 Edition<br />

Site Reference (Continued) Website Link Guide Location<br />

OPS Home Page ops.dot.gov §192.951<br />

GMA G-192-1<br />

OPS Information Officer email roger.little@dot.gov §192.727<br />

OPS Integrity Management primis.phmsa.dot.gov/gasimp §192.949<br />

Database<br />

OPS NPMS homepage www.npms.phmsa.dot.gov §192.727<br />

OPS Report Forms ops.dot.gov/library/forms/forms.htm §191.9<br />

§191.11<br />

GMA G-191-2<br />

GMA G-191-3<br />

GMA G-191-4<br />

GMA G-191-5<br />

OPS Reporting Measures http://opsweb.rspa.dot.gov/gasimp/docs/<br />

§192.945<br />

Partnership for Excellence in<br />

Pipeline Safety<br />

(NASFM/PHMSA)<br />

<strong>Gas</strong>%20IMP%20Reporting%20Instructions.pdf<br />

www.safepipelines.org §192.905<br />

PPI website www.plasticpipe.org GMA G-192-1<br />

PRCI website www.prci.org GMA G-192-1<br />

SSPC website www.sspc.org GMA G-192-1<br />

Technical Paper (see<br />

reference under §192.613)<br />

www.aga.org/gptc §192.613<br />

TTI website www.ttoolboxes.com GMA G-192-1<br />

UL website www.ul.com GMA G-192-1<br />

US Census Bureau Tool tiger.census.gov/cgi-bin/mapbrowse-tbl<br />

GMA G-191-2<br />

GMA G-191-4<br />

<strong>Addendum</strong> <strong>No</strong>. 8, April <strong>2007</strong> 326(d-2)

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