Think big. Start small. - Fastec GmbH

IT solutions for the manufacturing industry
for resource optimisation, cost reduction, efficiency improvement.
Better planning. Better controlling. Better manufacturing.
Modular MES solution
Think big. Start small.
MDA/PDA solution
for single machines

Acquire production figures automaticaly, discover losses, start optimisation.
easyOEE – production controlling of single machines.
Does your gut feeling tell you that you should be getting more out of your machines? Do you want an
inexpensive solution to appreciably increase your machine productivity? Do you want to start with one
machine – with the option of optimizing your entire production at a later date?
Yes? Then easyOEE is exactly what you are looking for.
Highlights of easyOEE
� Online machine monitoring in
real time from office-PC.
� Precise and concise production
figures like availability, performance,
quality, OEE in real-time.
� Incorruptible thanks to automatically
acquired data such as quantities,
downtimes, cycle times and rejection.
� Display of cycle time deviations,
estimations for orderend.
� Easiest input of predefined
reasons for downtime by touchpanel.
Specify details either as
free text or from a predefined list.
� Integrated article management.
Import possible from ERP system
with Excel files.
� Log production orders on & off.
� Prompt warning by email or text
message.
� Filter and group by shift, order,
article or period.
� Data import/Data export
(e.g. MS-Excel).
� Short learning curve thanks to intuitive
and adaptable user interface.
� Machine configuration easily adapted
by you to meet your requirements.
� Access via web browser.
No software installation needed.
� Independent of location and IT
restrictions achieved by means of
data transmission by mobile phone
with the module easyOEE GSM.
� Monitoring of the machine and
alarm per WLAN on PDA (easyOEE
MOBILE module).
� Fully preinstalled on touch-panel PC.
� Extensive accessories (optional).
� Can be installed and made ready to
use for production operation within
a few hours.
� Excellent price/performance ratio.
easyOEE Portable
The productivity measuring device
for maintenance personnel and TPM
Managers
The portable
all-in-one solution
including the FASTEC
I/O module for
directly connection a
machine, light
barriers or similar
for cycle time
logging.
Rapid amortization
The costs saved by automatically
acquired machine data, rapid creation
of analyses and reports and the
resulting productivity gain guarantee
the system pays for itself in a very
short time.
Rent or buy? You decide!
You can rent or purchase easyOEE –
according to your demand.
Example of easyOEE in use
*OEE = Overall Equipment Effectiveness = an index for the net value of systems taking availability, performance and quality into account.

Highlights of FASTEC 4 PRO
The MES*-System FASTEC 4 PRO
provides you with all known easyOEE
performance features. In addition the
following functions are also provided:
� Realtime Monitoring for
machine groups, halls etc.
� Comfortable, graphical and tabular
analyses, filtered and grouped by
cost centre, shift, period, order,
article or worker.
Pivot analysis function.
� Interactive diagrams with
“drill down” functionality.
� Comfortable user management.
� Interface to ERP-/PPS System. Task
data transfer and reporting of actual
data.
� Production planning under consideration
of availability of existing
resources. Information on foreseeable
order collisions and delays.
Future-Proof. Safe Investment. Expandable.
FASTEC 4 PRO – Modular MES solution.
Do you need transparent, flexible manufacturing processes – taking into account machines, equipment,
tools etc.? Do you want measurable data, visible weak points and appreciable improvements in your production?
FASTEC 4 PRO helps you to plan, to control and to monitor your production efficiently.
Comfortable access to analyses on all aspects
of manufacturing from the office PC.
� Automatic acquisition of process
messages (e.g. fault alerts) from
the machine control.
� Monitoring, analysis and documentation
of process data (e.g. temperature,
pressure etc.).
� Audit trail (user protocol)
Example of FASTEC 4 PRO in use
� Acquisition and analysis of data
for incentive schemes according to
efficiency or objectives (e.g. OEE).
� Support for workers, with more information
on the respective manufacturing
processes (text, pictures,
videos etc.).
� Easy use, therefore short learning
curves for employees and better
acceptance. Minimal training time
and effort.
� Screen Designer: Individual adaptation
of the user interface for office
PCs and machine panels.
� Report Designer: Comfortably
create, print and e-mail reports with
diagrams in seconds.
� Easy-to-learn basis data editor for
adapting machine configuration.
� Machine coupling over OPC, Beckhoff
ADS, Siemens S7, Euromap E63
etc. or FASTEC I/O system.
The FASTEC 4 PRO modules
4 PRO BASIS Monitoring, master data, tools
4 PRO MDE Machine data acquisition
- 4 PRO MDE/OEE - Overall equipment effectiveness
- 4 PRO MDE/PM - Process messages
- 4 PRO MDE/PDE - Process data acquisition
4 PRO BDE Production order management
4 PRO LS Shop floor scheduling
4 PRO INST Maintenance
4 PRO QS Quality management*
4 PRO FIS Production information system
4 PRO DNC Direct numerical control
4 PRO TNT Tracking & Tracing
4 PRO MPZE Machine personnel work time
4 PRO VIEW Monitoring
4 PRO ALARM Alarming
* available from Summer 2011

Your path with easyOEE
Think big. Start small.
Regardless of whether you wish to
rent or purchase, easyOEE is the best
solution for example in supporting
the implementation of TPM measures
within your business.
With easyOEE
� you achieve a simple and quick
overview of the possible efficiency
potential of an individual machine,
plant or line.
� you can optimize your production
step by step.
� for rent you can collect first experiences
and quickly achieve employee
acceptance.
Your risk-free path towards greater productivity.
Flexible. Easy. Effective.
You have the choice of which path you want to take and at what speed. If you only want to optimize
individual machines, then easyOEE is the right choice for you. For those who want to optimize the
entire production process, then FASTEC 4 PRO is the better option. You can switch from easyOEE to
FASTEC 4 PRO at any time. We will be happy to advise you in making the right choice.
Your path with FASTEC 4 PRO Your growth opportunities
The modular MES System
Start off with our easyOEE entry-level
FASTEC 4 PRO brings transparency to solution. If you want to expand at a
your production environment; secures later date with more machines or for
and increases quality and optimizes the entire facility, then easyOEE can
the entire production process. be integrated into our modular MES
In the FASTEC 4 PRO Workshop
� all questions about MES and
FASTEC 4 PRO are answered,
system FASTEC 4 PRO without any problems.
In this process existing systems
can be seamlessly integrated without
any modifications
� actual state and achievable goals are
defined and
� steps for the optimization of the entire
production process are clarified.
As a modular MES system,
FASTEC 4 PRO can be extended to suit
your requirements and can be adapted
individually for your production
In the subsequent FASTEC 4 PRO pilot processes. Thanks to the abundance
installation
of available modules you are presen-
� the first modules are introduced, ted with an MES system that is exactly
� the ERP System is connected and
tailored to meet your requirements.
� the production is controlled, moni- Regardless of whether you opt for
tored and optimised.
easyOEE or for FASTEC 4 PRO we
accompany you along the path to
greater productivity.
Additional modules can eventually be
implemented with FASTEC 4 PRO Rollout/Upgrade
and further optimization
potential can be identified too.

FASTEC GmbH, Paderborn
Our clients are looking for precisely tailored optimization of their production processes. We have been supporting them
since our establishment in 1995 in the realization of software and system solutions for product optimization.
Being an integrator in the process and IT environment, we were quickly faced with the need for suitable software
solutions that more effectively organize the flow of information in manufacturing and control processes. From all the
numerous projects we have realized we have been able to develop the requirements that software must meet for the
production process. We have developed both of our products on this basis; easyOEE the productivity measuring device
for the optimization of individual machines; and FASTEC 4 PRO the MES System for the optimization of the entire production
process.
Both of the products, which we will introduce to you in this leaflet, can be perfectly adapted to meet individual requirements
for the most diverse of products.
Our aim is to provide you, the customer, with powerful state-of-the-art products and outstanding and extensive service.
Our entire team devotes all its energy in achieving this.
Dr. Karl-Heinz-Gerdes Christian Reusch
Extract of our references:
FASTEC GmbH from Paderborn
Introducing ourselves
Dr. Karl-Heinz Gerdes
CEO
Christian Reusch (MBA)
CEO

What do our solutions do for you?
What our customers say.
Employee satis-
faction has been
increased. Since the beginning of data
acquisition, a performance increase of
up to 15% has been documented.
Alexander Schmeing, Managing Director,
Holztechnik Schmeing
We were positively
surprised
how quickly and
easily easyOEE was to install and how
the operation of the software was virtually
intuitive.
Frank Lander, ZF Sachs AG,
Bielefeld Plant
Using the SMS
message of easyOEE,
we were able to react very quickly
to faults even on the “ghost shifts”,
which has provided us with a couple of
days of “additional” production time.
Bernd Kötz, Trinity Biotech, Lemgo
Why you, too, should choose us:
� Competent, reliable employees and quick response times.
� Perfectly fitting, flexible solutions as “modular systems”
at an optimum price.
� Easy use thanks to intuitive user interfaces. Greater
employee acceptance as a result.
� Adaptation and configuration requires no special
knowledge.
We were able
to collect and
evaluate exact
information about production
and downtimes for the first time. This
knowledge made it possible for us to
take targeted actions to increase performance
and reduce downtimes.
Wolfgang Brugger, Manager of Planning-
Core Production-Moulding-Casting,
Guss Komponenten, Hall in Tyrol
The initial scepticism
of the
employees was
quickly removed
because the results
were so convincing, and certain
relaxed work even increased motivation.
Ewald Haupt, Head Chef of the “Cook and
Chill” Department in the Sander Establishment
Subject to changes. Microsoft, Oracle and other registered trademarks are the property of the respective companies.
We have been
able to realise
productivity reserves of between 10%
and 20% through the improved surveillance
of our machinery. In addition, we
have been able to reduce cycle times by
a 2-digit percentage.
Dieter Henke, Managing Director,
Henke Beschläge
Since the introduction
of easy-
OEE, the necessary
evaluations have been available
promptly in electronic form so that we
can react more quickly to problems.”
Christian Henkelmann, Manager of
Assembly Door Systems, Brose,
Sindelfingen Plant
More Customer Opinions, User Reports,
Project Descriptions at:
www.fastec.de � References
� Security of investment by use of the latest Microsoft .NET
technology. MS Windows 2000, XP and VISTA compatible.
� Use of standardized industrial hardware.
� Optimal integration into your IT infrastructure.
� Cost-effective entry for testing easyOEE. Upon upgrading
to FASTEC 4 PRO, easyOEE components will continue to
be used.
FASTEC GmbH � Technologiepark 19 � D-33100 Paderborn � Tel.: +49 5251 1647-0 � Fax: +49 5251 1647-99 � E-Mail: info@fastec.de
www.fastec.de � www.easyOEE.de � Subject to alterations � Copyright: FASTEC, photocase.com � © FASTEC GmbH 04.2011