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Inrush Current Control Technology Boosts Power Converter Reliability

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Special Feature<br />

<strong>Power</strong>ing Board and Box-Level Systems<br />

Advanced Battery <strong>Technology</strong><br />

Shrinks Military Energy Costs<br />

The transition to more advanced military battery technologies provides a variety of<br />

benefits. Not least among these is a reduction in mil vehicle fuel costs.<br />

David McShane, Executive V.P. of Business<br />

Development and Engineering<br />

International Battery<br />

According to a study completed by<br />

the U.S. Army in 2007, one out<br />

of eight U.S. Army casualties in<br />

Iraq was a result of protecting a fuel<br />

convoy-related mission. Keeping forward<br />

operating bases (FOBs) running<br />

takes an immense amount of energy<br />

derived from diesel-fuel generators;<br />

from communications and electronic<br />

systems to environmental systems, everything<br />

needs to be powered 24/7. A<br />

recent Deloitte study on “Energy Security”<br />

has the U.S. military consuming<br />

22 gallons of oil per day per soldier.<br />

With fuel cost estimates running between<br />

$30 and $300 a gallon resulting<br />

in approximately $16 billion in costs<br />

per year, these factors have the military<br />

exploring alternative fuel options more<br />

aggressively than ever. The integration<br />

of green technology is the key to<br />

lowering oil consumption and keeping<br />

troops safe.<br />

The armed forces have already<br />

taken the first steps to lower their carbon<br />

footprints. Installing wind turbines<br />

and solar systems at military bases has<br />

been a common practice for years, and<br />

like with other technologies, the U.S.<br />

[ 20 ] COTS Journal November 2011<br />

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Figure 1<br />

Lithium-Ion Advantages Over Lead-Acid <strong>Technology</strong><br />

military is an innovative front runner<br />

in pushing energy efficient technology<br />

to far reaching places. The goal for a<br />

more fuel efficient military vehicle is<br />

not that far off: biofuels have already<br />

begun to power several test projects including<br />

HMMWVs (military Humvees)<br />

and aircraft. But advanced battery systems<br />

are likewise playing a key role in<br />

reducing the fuel consumption within<br />

military operations.<br />

Dramatic weight reduction, up to 80 percent in high C-Rate applications<br />

Footprint/volume reduction, up to 65 percent in high C-Rate applications<br />

Dramatically longer cycle life<br />

Use 100 percent of capacity of lithium battery without shortening rated cycle<br />

life, vs. 40-60 percent of capacity for lead-acid<br />

No service for the lifetime of the battery<br />

Shorter charge times (1.5-2 hours vs. 5-8 for lead-acid)<br />

Lower effective capacity loss at high rates of discharge<br />

Lower total life cost<br />

Many integrators are turning to advanced chemistries such as Lithium-ion for more energydense<br />

applications, driven by the many advantages they have over lead-acid batteries.<br />

New Advanced Battery<br />

Chemistries<br />

When powering vital communications<br />

systems, diesel generators and<br />

lead-acid batteries have long been the<br />

military’s main power sources. In efforts<br />

to cut down on fuel consumption, there<br />

has been a move to using generators as a<br />

secondary power source and depending<br />

on energy storage as a means to reduce<br />

fuel consumption. And while the low

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