Product Book - Toyota Material Handling Ireland
Product Book - Toyota Material Handling Ireland
Product Book - Toyota Material Handling Ireland
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www.toyota-forklifts.eu<br />
<strong>Toyota</strong> <strong>Material</strong> <strong>Handling</strong> Range<br />
Forklifts, Services and Solutions
Stronger together<br />
<strong>Toyota</strong> <strong>Material</strong> <strong>Handling</strong> Europe (TMHE) is the European regional organisation of the <strong>Toyota</strong><br />
<strong>Material</strong> <strong>Handling</strong> Group (TMHG), which is part of <strong>Toyota</strong> Industries Corporation (TICO), the<br />
world leader in materials handling.<br />
TMHE began operating in 2006 to manage the <strong>Toyota</strong> and BT materials handling business<br />
in Europe. With more than 100 years combined <strong>Toyota</strong> and BT experience, we offer a<br />
comprehensive portfolio of counterbalanced forklift trucks and warehouse equipment bearing<br />
the <strong>Toyota</strong> and BT brands.<br />
TMHE has European offices in Ancenis (France), Bologna (Italy), Brussels (Belgium), and<br />
Mjölby (Sweden), and production centres in Ancenis, Bologna and Mjölby.<br />
TMHE aims to be close to every one of its customers. Our expanding network covers more than<br />
30 markets across Europe, with 400 sales and service centres and about 4500 highly trained<br />
service engineers. Each of our marketing and sales companies is strategically located, offering<br />
optimal market coverage and service convenience to keep your business running smoothly<br />
and efficiently. Our service centres offer comprehensive customer support, including tailormade<br />
service contracts and 24/7 service availability by agreement.<br />
With <strong>Toyota</strong> <strong>Material</strong> <strong>Handling</strong> Europe, you can count on consistent, high-quality products,<br />
services and solutions, wherever you are located. As your materials handling partner, we truly<br />
are stronger together.
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4<br />
Contents<br />
Services and Solutions<br />
• Empowering your business 4<br />
• Service solutions 6<br />
• Rental solutions 8<br />
• <strong>Toyota</strong> I_Site 10<br />
• Used truck solutions 12<br />
• Tailored engineering 14<br />
• Our commitment to the environment 16<br />
• <strong>Toyota</strong> <strong>Product</strong>ion System 18<br />
Hand Pallet Trucks<br />
• BT Lifter L-series hand pallet trucks 20<br />
• BT Pro Lifter L-series hand pallet trucks 24<br />
• BT Lifter H-series hand pallet trucks 26<br />
• BT Lifter S-series stacker trucks 27<br />
Warehouse trucks for horizontal movement<br />
• BT Levio W-series powered pallet trucks: 1300 kg load 28<br />
• BT Levio W-series powered pallet trucks: 1400-2500 kg load 30<br />
• BT Levio P-series powered pallet trucks 32<br />
• BT Levio S-series/R-series powered pallet trucks 34<br />
Warehouse trucks for storage and retrieval<br />
• BT Staxio Double load handling 36<br />
• BT Staxio W-series powered stackers: 1000 kg load 38<br />
• BT Staxio W-series powered stackers: 800-1400 kg load 40<br />
• BT Staxio P-series powered stackers 42<br />
• BT Staxio S-series/R-series powered stackers 44<br />
• BT Reflex N-series reach trucks 46<br />
• BT Reflex R-series reach trucks 48<br />
• BT Reflex E-series reach trucks 50<br />
• BT Reflex O-series reach truck 52<br />
• BT Reflex F-series four-way reach trucks 54<br />
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Warehouse trucks for high-density storage<br />
• BT Vector R-series man-down VNA trucks 56<br />
• BT Vector C-series man-up VNA trucks 58<br />
• BT Vector A-series man-up VNA trucks 60<br />
• BT Radioshuttle for aisle-free storage 62<br />
Warehouse trucks for order picking<br />
• BT Optio L-series low-level order picking trucks: 1st level 64<br />
• BT Optio L-series low-level order picking trucks: 1st and 2nd level 66<br />
• BT Optio M-series medium-level order picking trucks 68<br />
• BT Optio H-series high-level order picking trucks 70<br />
Automated handling systems<br />
• BT Autopilot laser-guided trucks 72<br />
• BT Autopilot in order picking systems 74<br />
Towing tractors<br />
• BT Movit N-, S- and W-series electric towing tractors 76<br />
• <strong>Toyota</strong> Tracto electric and engine powered tractors 78<br />
Counterbalanced trucks<br />
• <strong>Toyota</strong> SAS 80<br />
• <strong>Toyota</strong> Traigo 24 electric counterbalanced trucks 82<br />
• <strong>Toyota</strong> Traigo 48 electric counterbalanced trucks 84<br />
• <strong>Toyota</strong> 7FBMF electric counterbalanced trucks 86<br />
• <strong>Toyota</strong> Traigo HT electric counterbalanced trucks 88<br />
• <strong>Toyota</strong> 7FBCU / 8FBCU electric counterbalanced trucks 90<br />
• <strong>Toyota</strong> Tonero engine-powered counterbalanced trucks 92<br />
• <strong>Toyota</strong> 7FG / 7FD engine-powered counterbalanced trucks 94<br />
• <strong>Toyota</strong> 5FG / 5FD engine-powered counterbalanced trucks 96<br />
• <strong>Toyota</strong> 8FGCU / 7FGCU engine-powered counterbalanced trucks 98<br />
Feature Check tables<br />
• BT Range 100<br />
• <strong>Toyota</strong> Range 107
4<br />
Service and Solutions<br />
Letting you focus on<br />
your core business<br />
With over 100 years combined experience between the <strong>Toyota</strong> and BT brands we are proud of<br />
our reputation for producing innovative and high-quality materials handling equipment. But<br />
our commitment and support for our customers has always extended well beyond the supply<br />
of a new truck. We have grouped together all of these added-value services and solutions<br />
under one common theme – ‘Empowering your Business’.<br />
Put simply, our approach is to provide you with services and solutions that help you to get the<br />
most out of your equipment, while allowing you to get on with what you do best – running<br />
your business.<br />
That’s why we work every day to deliver practical services and innovative solutions that<br />
produce real, bottom-line benefits for your organisation. Whether we are supplying a single<br />
spare part or helping to manage your entire materials handling fleet, our objective and<br />
commitment remains the same – adding value to your operation.<br />
Meeting your needs<br />
In today’s rapidly evolving business world we understand that your needs will change and<br />
that different customers will have different requirements. Whatever your circumstances you<br />
can be confident that we will listen carefully to your individual needs and support you with<br />
the skills, the people, the resources and the commitment that empowers you to focus on your<br />
core business.
Services and Solutions<br />
Some of the ways in which we<br />
could support your materials<br />
handling operation include:<br />
• Maintaining your equipment on a Service Contract to<br />
maximise uptime and provide operational peace of mind<br />
• Using our Rental Solutions to free up your capital<br />
resources and provide you with the flexibility to react<br />
quickly to changes in your activity<br />
• Giving you the option of purchasing Approved Used<br />
Trucks with the same level of confidence as when you buy<br />
our new equipment<br />
• Utilising <strong>Toyota</strong> I_Site to obtain valuable fleet information<br />
and practical support to deliver cost savings, improved<br />
productivity and higher safety standards across your<br />
entire fleet<br />
At <strong>Toyota</strong> <strong>Material</strong> <strong>Handling</strong> we will continue to develop<br />
our range of services and solutions to meet your evolving<br />
business needs. Not just when the economy is buoyant<br />
but also when things are more difficult.<br />
You can rely on us to provide the services and solutions<br />
you need – today and tomorrow.<br />
“Adding value to<br />
your operation.”<br />
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Service and Solutions<br />
Your peace-of-mind is<br />
our commitment<br />
Our service commitment is driven by our dedication to continuous improvement or kaizen<br />
– one of the core pillars of the <strong>Toyota</strong> way of doing business. This approach is demonstrated<br />
by our ongoing investment in our service infrastructure – or ‘Mobile Service Platform’ as we<br />
call it. This combines the benefits of technology with a human approach and links you to our<br />
global expertise, experience and resources every time we deliver a part or service a truck.<br />
Service Contracts<br />
Our service contracts are all designed to reduce operational risks and help provide you with<br />
a trouble-free materials handling operation. This allows you to concentrate on your core<br />
business rather than worrying about unexpected breakdowns, scheduling maintenance,<br />
ordering parts or managing service engineers.<br />
There are three levels of Service Contract to choose from:<br />
• Safety inspection<br />
Designed to keep your trucks operating safely and provide protection for your workforce. This<br />
contract ensures that your truck always complies with safety standards set by national laws<br />
and regulating bodies.<br />
• Preventive maintenance<br />
This contract is an effective way to prevent unplanned downtime and costly repairs as we<br />
take responsibility for maintaining your trucks according to a pre-determined plan as well as<br />
ensuring that they meet all safety requirements.<br />
• Full service<br />
This contract is designed to take care of all your truck maintenance and repair requirements in<br />
order to provide you with the highest levels of operational performance and uptime.
Services and Solutions<br />
Genuine <strong>Toyota</strong> and BT parts<br />
We build our trucks using only genuine <strong>Toyota</strong> and BT<br />
parts, so if you want to maintain the built-in quality<br />
and reliability of your truck it makes sense to maintain<br />
and repair them using exactly the same genuine parts.<br />
They will provide you with superior operation as well<br />
as preserving the value of your investment over time.<br />
They also deliver the quickest and most reliable repairs,<br />
minimising downtime and maintaining the safe operation<br />
of your trucks.<br />
Driver training<br />
A skilled and motivated driver not only offers increased<br />
productivity, but will also operate more safely – reducing<br />
the risk of damage to stock and equipment – or worse<br />
still, injuries to people. We offer a complete range of<br />
training courses outlining the basics of daily safety checks<br />
and maintenance routines, as well as covering safe driving<br />
practices and operating techniques.<br />
“Our Full Service contract ensures<br />
that the fleet is always operational<br />
and meets all safety requirements.”<br />
Árpád Darvasi<br />
Geodis<br />
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Service and Solutions<br />
From 1 day to 7 years –<br />
always flexible,<br />
always responsive and<br />
always economical<br />
Our straightforward objective is to help meet all of your rental requirements; all of the time. We<br />
can help you optimise your fleet with anything from a single hand pallet truck to a complete<br />
operational fleet, from one day to seven years. We can advise you about combining different<br />
rental equipment, different rental periods and different rental plans to provide you with the<br />
best overall rental solution.<br />
When you deal with us, you know you are working with a reliable business partner and you<br />
will benefit from the global financial resources within the <strong>Toyota</strong> Industries Group. This means<br />
that the relationship will be directly with us, not with some unknown third-party funder.<br />
Core Fleet Rental<br />
We have over 70,000 trucks on our Core Fleet Rental<br />
plan. As the name suggests, this rental option is designed<br />
to meet your core fleet requirements. You can specify the<br />
truck exactly to your requirements and obtain a highly<br />
competitive rental price by opting for a longer fixed-term<br />
rental period of up to seven years. This rental plan is<br />
available on all our Approved used trucks as well as our<br />
new trucks.
Services and Solutions<br />
Short-term Rental<br />
In today’s fast-paced business environment, flexibility<br />
is a key requirement. How do you respond quickly to<br />
changes in your operating environment or meet urgent<br />
requests from your customers? Our Short-term Rental<br />
plan can provide the answer as it gives you the flexibility<br />
to quickly adjust the size of your core fleet. Alternatively,<br />
you may simply need a truck to meet a specific need for<br />
a specific period.<br />
Whatever your circumstances, we can usually help. One<br />
call will take care of all your needs and give you access<br />
to over 20,000 trucks in our Short-term Rental fleet<br />
across Europe. Whether you are an experienced logistics<br />
professional or you are new to the world of lift trucks,<br />
we will quickly and efficiently deal with your enquiry<br />
to ensure that you obtain the best solution for your<br />
requirements.<br />
Payback Rental<br />
This is a specialist rental plan where we buy your existing<br />
fleet from you, providing you with a valuable capital<br />
injection into your business. We would then take care of<br />
all the details and simply rent your trucks back to you for<br />
a fixed monthly payment – with our expertise it really can<br />
be that simple.<br />
“The truck you need,<br />
when you need it.”<br />
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Service and Solutions<br />
More than fleet management<br />
<strong>Toyota</strong> I_Site is more than fleet management. It is a unique combination of technology,<br />
information, expertise and support that helps businesses to manage their materials handling<br />
operations more effectively. Our approach is an intelligent partnership in which we work<br />
together with our customers to deliver tangible benefits while helping to optimise their<br />
operations.<br />
Who needs it?<br />
<strong>Toyota</strong> I_Site is developed to support truck fleet owners who want to focus on their core<br />
business. Therefore, <strong>Toyota</strong> I_Site offers information and on-going support to give customers<br />
tangible benefits by providing greater knowledge and control of their entire fleet. This<br />
simplifies administration and frees time to focus on other important aspects of their business.<br />
Practical answers<br />
We understand that running a safe, efficient and cost-effective materials handling operation<br />
is no easy task. It requires constant analysis and decision-making to control a whole variety of<br />
different costs and operational factors.<br />
• What is my optimum fleet size?<br />
• How can I reduce damage costs?<br />
• Which drivers need additional training?<br />
• How do I control access to my equipment?<br />
You will constantly need answers to these and other questions as your operation changes to<br />
meet different customer demands and business goals. That’s why <strong>Toyota</strong> I_Site is not simply<br />
about supplying you with some clever system and some reports about your fleet. Instead, it is<br />
an ongoing support programme that will help you analyse this fleet information and provide<br />
you with a faster and easier decision-making process.
Services and Solutions<br />
<strong>Toyota</strong> I_Site collects information from your truck<br />
fleet and the <strong>Toyota</strong> service database. A <strong>Toyota</strong> I_Site<br />
consultant advises you how to use this information<br />
to produce positive results in three key areas of your<br />
material handling operations.<br />
1. Reducing operating costs<br />
Cut damage costs by making sure that trucks are only<br />
operated by properly trained and authorised drivers.<br />
2. Improved safety<br />
Controlling access to trucks and monitoring truck<br />
impacts will also help to reduce accidents and improve<br />
safety in the workplace.<br />
3. Increased productivity<br />
Monitoring truck utilisation provides an accurate picture<br />
of your activity and identifies under-utilised machines<br />
and bottlenecks in your operations.<br />
“We have saved around 33%<br />
so far, in this first year of<br />
running <strong>Toyota</strong> I_Site.”<br />
Martin Drud Nielsen<br />
Catering Engros<br />
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Service and Solutions<br />
Buy an Approved Used Truck from<br />
us and you buy with confidence<br />
and real peace-of-mind<br />
As part of the world’s leading manufacturer of new forklift trucks we also understand that<br />
there are many situations when buying a used truck can provide the best option for your<br />
business. It could be that you need a truck immediately but would prefer to own your truck<br />
rather than hire one on short-term rental. Or you may only need to use a truck occasionally<br />
and so a used truck can represent a good value-for-money choice. Even large fleet operators<br />
can gain value from used trucks by utilising them to supplement their core fleet and in the<br />
process build some flexibility into their operation.<br />
Our guarantee of quality stems from the fact that the only trucks we will accept on to our<br />
Approved Used Truck programme are <strong>Toyota</strong> and BT trucks that have been fully maintained<br />
by us from new using only genuine <strong>Toyota</strong> and BT parts. This means that we have maintained<br />
the built-in quality of these trucks during the whole of their operational life rather than trying<br />
to certify their quality by carrying out a list of one-off checks.<br />
You can be sure of an Approved used truck’s quality without having to worry about a<br />
complicated classification system that grades trucks according to different levels of quality –<br />
with us; ‘Approved’ says it all in one single word.<br />
It also means that every Approved used truck will undergo an individual preparation<br />
programme based on our intimate knowledge of the truck. We believe that this not only<br />
guarantees the quality, safety and performance of our Approved used trucks but also helps to<br />
provide you with value-for-money pricing.
Approved Support Packages<br />
Every Approved used truck also comes with a choice of<br />
flexible support packages to give you additional peace of<br />
mind and to help protect the value of your investment.<br />
These support options include:<br />
• A comprehensive Approved used truck warranty plan *<br />
• An Approved used truck exchange plan *<br />
• An Approved used truck ‘try before you buy’ plan *<br />
• A specialist Approved used truck service plan *<br />
And of course, all Approved used<br />
trucks are also eligible for any<br />
of our rental plans and service<br />
contracts in exactly the same way<br />
as our new trucks.<br />
Services and Solutions<br />
A partner to rely on<br />
With an Approved used <strong>Toyota</strong> or BT truck, you know<br />
you’ll always get top-quality products and back-up from<br />
a reliable and secure business partner. You can also be<br />
sure that you will receive the same levels of support and<br />
have access to the same services as those enjoyed by our<br />
new truck customers.<br />
* Terms and conditions apply and may vary from country to country.<br />
“<strong>Toyota</strong> Approved<br />
says it all.”<br />
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Service and Solutions<br />
The need to adapt<br />
Forklift trucks have been the established method for moving and storing goods for decades,<br />
and while the basic concept of a unit load conveyed by two forks has largely remained<br />
constant, the types of truck employed have evolved in the quest for improved use of space and<br />
maximum productivity at the lowest cost. As a result, the industry has developed a wide range<br />
of products to suit differing needs, whether it’s loading/unloading, transportation, movement<br />
of goods in manufacturing, order picking or straightforward storage.<br />
<strong>Toyota</strong> <strong>Material</strong> <strong>Handling</strong> Europe has a long history of working closely with customers to<br />
adapt trucks to match precise requirements. Dedicated facilities within their production units<br />
are able to interpret customer needs and design optimal solutions. There are generally four<br />
main reasons that drive the need to adapt:<br />
Adapting to the working environment<br />
There are obvious examples where the working environment will demand change to a<br />
standard truck. Food manufacturing requires the highest standards of hygiene, and trucks<br />
can be built of stainless steel, allowing regular pressure washing and resisting corrosion. In<br />
contrast, milling environments demand adaptation to protect equipment against the ingress<br />
of dust.<br />
Adapting to the load<br />
In some operations adaptation can be required to deal with the type of load being handled.<br />
Less stable consignments may require additional support to ensure safe and efficient handling.<br />
This could involve specially designed stability aids, with for example overhead support to<br />
steady the load from above, or a lateral tilt facility to ‘nest’ the load. A frequent example of<br />
this is high-stacked roll cages of products such as dairy cartons, which demand high and fast<br />
throughput without risk of spillage. In some cases the load may not be palletised at all, instead<br />
using side clamps, which can be an effective way of lifting large unit loads such as domestic<br />
appliances.
Services and Solutions<br />
Adapting to the process<br />
While material handling equipment is principally<br />
employed in storage and distribution industry, there are<br />
also requirements in situations where straightforward<br />
lifting and lowering of a load is insufficient. In<br />
manufacturing, forklift trucks can be adapted to fulfil<br />
a variety of tasks. The process may require a tool,<br />
component or raw material to be fed or loaded in a<br />
way that could involve rotation, inversion or other<br />
manipulation. This type of adaptation is also within the<br />
scope of TMHE’s special product development units.<br />
Streamlining the process<br />
Improvements in logistics may in some cases be calculated<br />
in fractions of cents, but the consequential commercial<br />
impact measured in multi-digit units of currency. A slight<br />
adjustment to the way something is handled may only<br />
appear to gain a few seconds, but when that process is<br />
repeated many times per hour, per shift, per week and<br />
per year the time savings can be impressive, impacting<br />
on both manpower and equipment costs.<br />
This is the other reason why progressive companies often<br />
choose to adapt trucks to precisely suit the needs of their<br />
operations.<br />
For example, an adapted workspace within the cab of a<br />
truck can streamline a process, ensuring that the tools<br />
and equipment required to support the flow of an<br />
operation are in the right place at the right time.<br />
“Our biggest customers rely<br />
on our ability to supply new<br />
technical and logistical solutions.”<br />
Zita Major<br />
European Key Accounts<br />
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Service and Solutions<br />
Our commitment to the<br />
environment<br />
TMHE believes that environmental responsibility is a cornerstone of good business practice.<br />
In line with the <strong>Toyota</strong> Industries Corporation (TICO) Environmental Action Plan we design-in<br />
environmental improvements to our equipment and processes to limit environmental impact<br />
throughout the four product life cycle stages: development, manufacturing, operation and<br />
recycling. Technologies currently being evaluated are designed to maintain the excellent<br />
productivity and performance of our products.<br />
TMHE’s production centres in Ancenis (France), Bologna (Italy) and Mjölby (Sweden) are all ISO<br />
14001 certified. With its emphasis on eliminating waste, the <strong>Toyota</strong> <strong>Product</strong>ion System (TPS)<br />
helps to reduce the environmental impact of our manufacturing activities. CO emissions,<br />
2<br />
water consumption, waste-water generation and landfill quantities have all been reduced,<br />
while recycling levels for packaging, water and scrap have been raised. Hazardous substances<br />
and air pollutants have also been reduced.
Services and Solutions<br />
In addition to an extensive range of emissions-free electric warehouse equipment and<br />
counterbalanced forklifts, TMHE uses catalytic mufflers and diesel particulate filters for its<br />
engine-powered trucks. All engine powered forklifts and towing tractors comply with the<br />
latest European Directive 97/68/EC emission exhaust emission standards.<br />
Moving towards the creation of a recycling-oriented society, <strong>Toyota</strong> <strong>Material</strong> <strong>Handling</strong> is<br />
continuously raising the recyclable level of its products at end of life. The <strong>Toyota</strong> Tonero<br />
counterbalanced forklift is 99% recyclable, while recyclability levels of reach trucks and hand<br />
pallet trucks exceed 90%.<br />
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Service and Solutions<br />
The <strong>Toyota</strong> <strong>Product</strong>ion System<br />
and what it means for your business<br />
The <strong>Toyota</strong> <strong>Product</strong>ion System is an expression of The <strong>Toyota</strong> Way. It empowers team members<br />
to optimise quality by constantly improving processes and eliminating unnecessary waste in<br />
natural, human and corporate resources. TPS influences every aspect of <strong>Toyota</strong>’s organisation<br />
and includes a common set of values, knowledge and procedures. It entrusts employees with<br />
well-defined responsibilities in each production step and encourages every team member to<br />
strive for overall improvement.<br />
Just-in-time – smooth, continuous, optimised workflows<br />
The <strong>Toyota</strong> <strong>Product</strong>ion System fulfils customer demand efficiently and promptly by linking all<br />
production activity to real marketplace demand. Just-in-time production relies on finely tuned<br />
processes in the assembly sequence using only the quantities of items required, only when<br />
they are needed.<br />
A smooth, continuous and optimised workflow, with carefully planned and measured workcycle<br />
times and on-demand movement of goods, reduces the cost of wasted time, materials and<br />
capacity. Team members can concentrate on their tasks without interruption, which leads to better<br />
quality, timely delivery, and peace-of-mind for <strong>Toyota</strong>’s customers.<br />
Jidoka – building-in quality<br />
When it comes to quality, there is no room for compromise in the <strong>Toyota</strong> <strong>Product</strong>ion System.<br />
The TPS principle of jidoka builds quality checks into each step of the production process. By<br />
ensuring that all processes are visible, jidoka helps ensure that abnormalities are made visible<br />
and addressed immediately.<br />
Maintaining quality throughout the production process has helped to build its reputation for<br />
quality. TPS empowers each <strong>Toyota</strong> team member to check for quality, to point out and fix any<br />
inconsistencies or defects, and to prevent inferior quality products from being passed on to the<br />
customer. And the TPS advantage does not end when the customer takes delivery. <strong>Toyota</strong>’s highquality<br />
products mean customers benefit from better productivity, less downtime and a greater<br />
return on their investment.
Services and Solutions<br />
Kaizen – improvement is a continuous process<br />
In many organisations the process of change can be challenging. At <strong>Toyota</strong> change is a way of life,<br />
thanks to the company’s fundamental philosophy of continuous improvement known as kaizen.<br />
Kaizen means that all team members throughout the organisation are continuously looking for<br />
ways to improve operations, and people at all levels in the company support this process of<br />
improvement.<br />
Kaizen is one of the foundations of the <strong>Toyota</strong> <strong>Product</strong>ion System – not only a process but also an<br />
attitude. <strong>Toyota</strong>’s constant striving for improvement ensures that its customers will always enjoy<br />
excellent products that use the most advanced and reliable technologies. <strong>Toyota</strong> also works with<br />
its customers to achieve improvements in its services to them, to optimise their investment in <strong>Toyota</strong><br />
products.<br />
The environment – <strong>Toyota</strong>’s commitment<br />
Throughout its wide range of activities <strong>Toyota</strong> always considers the environment as part of its daily<br />
operations. Its policy is to analyse the effects of every stage in its products’ lives: development,<br />
manufacturing, operation, and recycling.<br />
<strong>Toyota</strong> has a policy in place to reduce CO emissions, use resources more efficiently, and reduce<br />
2<br />
environmental risk factors. Considering the environment at all four stages of a product’s life is the<br />
responsible approach and leads to real environmental benefits for <strong>Toyota</strong>’s customers with respect to<br />
their responsibilities towards environmental issues.<br />
TPS is concerned with health and safety<br />
Safety is always the focus in all of the complementary philosophies and practices that make up<br />
TPS. Not just a priority but a necessity. The tireless effort to do things in the best possible way<br />
could never progress if safety were to be compromised by apparent efficiencies. When processes<br />
are improved to increase quality, safety is also improved.<br />
<strong>Toyota</strong> maintains health and safety for its team members so they can concentrate on their jobs<br />
delivering the best quality products and be more efficient.<br />
19<br />
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20<br />
Hand Pallet Trucks<br />
BT Lifter L-series<br />
The BT hand pallet truck range has been setting standards in strength and performance for<br />
over 60 years and today’s BT Lifter range from <strong>Toyota</strong> <strong>Material</strong> <strong>Handling</strong> Europe maintains<br />
these values. Manufactured at TMHE’s dedicated production facility in Sweden, BT Lifters are<br />
proven to be the most durable – lasting up to five times as long as other makes in work-cycle<br />
tests – meaning that BT Lifters offer by far the lowest lifetime cost.<br />
TMHE is committed to minimising the environmental impact of materials handling. BT’s<br />
approach to hand pallet truck design and manufacture reflects this commitment, both in the<br />
way it builds trucks and as a result of their long operating lives, reducing renewal rates and,<br />
therefore, the impact of truck disposal. Again leading to the lowest possible lifetime cost.<br />
BT Lifter LHM230<br />
• Lifetime guarantee on the fork frame<br />
• Max. capacity 2300 kg<br />
BT Lifter LHM300<br />
• Max. capacity 3000 kg
Environmental calculation<br />
In any typical life cycle five other hand pallet<br />
trucks would be required to do the work of one<br />
BT Lifter:<br />
= 5 x less manufacturing process<br />
= 5 x less distribution<br />
= 5 x less disposal cost<br />
= 5 x less negative environmental impact<br />
Facts about manufacturing in Sweden:<br />
• <strong>Toyota</strong> <strong>Product</strong>ion System<br />
(latest manufacturing processes)<br />
• quality components<br />
• high efficiency<br />
• low energy consumption<br />
• low waste output<br />
• no toxic pollutants<br />
Options and customisations<br />
The BT Lifter LHM230 is available with many<br />
options, including:<br />
• Bogie fork wheels<br />
• Handbrake (pictured right)<br />
• Load support (pictured far right)<br />
• Parking brake<br />
• Pen and paper holder<br />
• With coldstore oil<br />
• Wet specification version<br />
Hand Pallet Trucks<br />
“We found that BT Lifters did<br />
not wear so much in our<br />
demanding environments.”<br />
Zdeněk Gabrhel<br />
Hamé<br />
21<br />
2
22<br />
Hand Pallet Trucks<br />
BT Lifter L-series<br />
A truck for every application…<br />
Whether it is a standard version, a standard option or a customised truck for your specific<br />
needs, we will deliver the best solution.<br />
BT Lifter LHM100UL<br />
• Min. fork height of just 38 mm<br />
• For applications using low-clearance pallets<br />
and load ledges to maximise space<br />
• Max. capacity 1000 kg<br />
BT Lifter LHM230SI<br />
• Does not exceed noise levels of 60 dBA in use<br />
• For early morning and late night deliveries in residential areas<br />
• Max. capacity 2300 kg<br />
Customisations – a part of our range<br />
• Customisations are made at our factory in<br />
accordance with the <strong>Toyota</strong> <strong>Product</strong>ion System (TPS)
BT Lifter LHM200ST<br />
The stainless BT Lifter is designed for corrosive<br />
environments and applications that demand a<br />
high standard of hygiene. Its structure is longlasting<br />
high-grade stainless steel.<br />
BT Lifter LHM230G<br />
The galvanized BT Lifter is an economical<br />
alternative to the stainless Lifter for semi-wet<br />
environments.<br />
BT Lifter LHM200SC<br />
The BT Lifter with scale provides high-accuracy<br />
‘legal for trade’ weighing during the handling<br />
process.<br />
BT Lifter LHM230WI<br />
The BT Lifter with weight indicator is suitable<br />
for applications in which +/–20 kg accuracy is<br />
acceptable.<br />
BT Lifter LHM075H<br />
The BT Lifter LHM075H has been specially<br />
adapted for handling of different types of half<br />
pallets.<br />
Hand Pallet Trucks<br />
“A product of ‘steel’ in<br />
harsh environments and<br />
varying temperatures.”<br />
Willy Hansen<br />
Nortura i Bardufoss<br />
23<br />
2
24<br />
Hand Pallet Trucks<br />
BT Pro Lifter L-series<br />
Be unique, with less effort…<br />
The innovative BT Pro Lifter L-series offers the most significant technical innovation in hand<br />
truck design. Ease-of-use reaches new levels with up to two-thirds less effort required to move<br />
the load thanks to BT Pro Start technology.<br />
BT Pro Lifter LHM230P<br />
• Unique easy-start function requires up to<br />
67% less effort to start the truck moving<br />
• Max. capacity 2300 kg<br />
• Also available with Quick-lift option<br />
The BT Pro Lifter’s secret is that it allows the<br />
operator to use a downstroke on the handle to<br />
get the truck and load moving. A connecting<br />
rod between the handle and the wheels can<br />
be engaged to give the truck a controlled push<br />
start. This is also particularly useful when<br />
negotiating low obstacles on the floor.
BT Pro Lifter LHT100<br />
• Electric drive for close to effort-free<br />
travel in both forward and reverse<br />
• Max. capacity 1000 kg<br />
Hand Pallet Trucks<br />
The BT Pro Lifter LHT100 combines the versatility and compact size of a hand pallet truck with<br />
an electric motor and built-in charger for near-effortless transport. Easy to manoeuvre and<br />
virtually maintenance-free, the LHT100 enhances workplace safety and ergonomics. It is ideal<br />
for indoor applications in shops, supermarkets, hospitals, libraries, light industry and more.<br />
“Our employees are very satisfied<br />
with the BT Pro Lifter as it<br />
makes their work a lot easier.”<br />
Witold Jarecki<br />
Sun Garden<br />
25<br />
2
26<br />
Hand Pallet Trucks<br />
BT Lifter H-series<br />
BT Lifter HHL100<br />
• Elevating forks with electric lift<br />
• For use as an ergonomic workstation, eg,<br />
when sorting or picking<br />
• Max. capacity 1000 kg<br />
BT Lifter HHM100<br />
• Elevating forks with manual lift<br />
• Max. capacity 1000 kg<br />
BT Lifter Galvanised/Inox HHM100I<br />
• Stainless steel for corrosive environments<br />
• Elevating forks with manual lift<br />
• Max. capacity 1000 kg<br />
BT Lifter Galvanised/Inox HHL100I<br />
• Stainless steel for corrosive environments<br />
• Elevating forks with electric lift<br />
• Max. capacity 1000 kg<br />
The HHL100 with automatic height adjustment<br />
(right) uses a photocell to maintain the load at<br />
a constant height, meaning the top of the load<br />
on the forks is always within comfortable reach.<br />
The HHM100I stainless steel BT Lifter (far right)<br />
is designed for the most demanding corrosive<br />
environments, or applications in which it may be<br />
pressure-washed for hygiene.
BT Lifter S-series<br />
BT Lifter SHM080 / SHL080 (pictured)<br />
• SHM080 has Quick-lift for loads up to 200 kg<br />
• SHL080 has electric lift for more intensive operation<br />
• Max. capacity 800 kg<br />
• Max. lift height 1.6 m<br />
Hand Pallet Trucks<br />
The BT Lifter S-series is a light-duty pallet truck and stacker designed for low frequency stacking<br />
up to 1.6 metres. Ideal for use in small stores and shops, this compact machine is suitable for<br />
block stacking, for use in racking, or to serve as a work-table.<br />
“We chose a BT Lifter S-series<br />
because of the outstanding<br />
reliability and product quality.”<br />
Torgny Enström<br />
Strömsholmen<br />
27<br />
2
28<br />
Warehouse Trucks for Horizontal movement<br />
BT Levio W-series 1300 kg load capacity<br />
The BT Levio LWE130 is a compact powered pallet truck that provides safe, easy horizontal<br />
pallet movement in low-intensity applications. Whether transporting goods in an office, retail<br />
store, print shop or similar operation, the BT Levio LWE130’s light 250 kg weight, compact size<br />
and 1300 kg load capacity make it ideally suited for a wide range of uses.<br />
The Levio’s easy-to-use controls, ergonomic steering and maintenance-free batteries with<br />
built-in charger are designed for operators with all levels of experience. Optional in-vehicle<br />
charging makes this electric pallet truck perfect for use on lorries, too. The LWE130 features the<br />
unique BT Castorlink system for optimum stability. The castor wheels rotate within the truck’s<br />
body profile, providing added safety for the driver and load.<br />
LWE130<br />
• Max. capacity 1300 kg
The emergency stop button and the lead for<br />
the built-in charger are easily accessible to<br />
the operator (left).<br />
Optional bogie fork wheels (centre) ease<br />
operation on uneven surfaces.<br />
BT Castorlink connects the castor wheels<br />
(bottom), further enhancing stability.<br />
Warehouse Trucks for Horizontal movements<br />
“The LWE130 is easy for<br />
our female operators<br />
to manoeuvre.”<br />
Vojtěch Kopecký<br />
Central Sticks<br />
29<br />
2
30<br />
Warehouse Trucks for Horizontal movement<br />
BT Levio W-series 1400 kg–2500 kg load capacity<br />
The BT Levio heavy-duty W-series sets a new standard for pedestrian powered pallet trucks.<br />
The concepts of simplicity, safety and durability informed the design process throughout,<br />
resulting in a truck that is easy to use all day, every day. All models are built around<br />
BT Powerdrive – an advanced integrated drive and control system that delivers excellent<br />
ease-of-use, performance, and efficiency. The ergonomically designed control arm ensures<br />
that the operator is always a safe distance from the truck, and can see the fork tips, without<br />
compromising manoeuvrability. It also houses much of the trucks’ control circuitry – CANbus<br />
wiring connects it to the latest motor controller and AC drive motors. The benefit is smooth<br />
and easy control of all truck functions, and reduced component complexity, for increased<br />
reliability. The BT Castorlink system provides excellent stability in operation. Capacities range<br />
from 1400 to 2500 kilograms.<br />
LWE140<br />
• Max. capacity 1400 kg<br />
LWE160<br />
• Max. capacity 1600 kg<br />
LWE180<br />
• Max. capacity 1800 kg<br />
LWE200<br />
• Max. capacity 2000 kg<br />
LWE250<br />
• Max. capacity 2500 kg
LWE200 with platform<br />
• Max. capacity 2000 kg<br />
• For lower intensity long-distance use<br />
• Control arm design is optimised for platform use<br />
Fork tips are visible from the operating position.<br />
The centrally placed control arm incorporates<br />
much of the BT Powerdrive technology and<br />
offers easy, intuitive control.<br />
Warehouse Trucks for Horizontal movements<br />
“We have simple<br />
needs and the LWE140<br />
is ideal for us.”<br />
Gonzalo Torres<br />
Cooperativa San Rafael<br />
31<br />
3
32<br />
Warehouse Trucks for Horizontal movement<br />
BT Levio P-series<br />
BT Levio P-series powered pallet trucks combine high load capacities with operator platforms<br />
and class-leading compactness, for heavy-duty pallet handling in intensive applications.<br />
The BT Powerdrive integrated drive and control system ensures a smooth and intuitive<br />
response to driver inputs as well as excellent energy efficiency and the BT Powertrak system<br />
ensures that drive-wheel grip is always optimised according to load weight, for sure-footed<br />
performance, and the standard flip-down driver platforms make light work of long distance<br />
runs. BT’s unique five-wheel chassis design ensures stability at all times.<br />
LPE200<br />
• Flip-down platform for intensive/long<br />
distance applications<br />
• Max. capacity 2000 kg
LPE240<br />
• Heavy-duty for the most demanding<br />
applications<br />
• Flip-down platform<br />
• Max. capacity 2400 kg<br />
A choice of guards<br />
The LPE200 and LPE240 models are<br />
available with full fixed sideguards. Both<br />
can also be specified with a rear backrest.<br />
Folding sideguards on both models<br />
(optional on the LPE200) offer protection<br />
to the operator without compromising<br />
the advantages of the flip-down platform<br />
to manoeuvrability, meaning that the<br />
operator can dismount and control the<br />
truck as a pedestrian in the tightest corners.<br />
Warehouse Trucks for Horizontal movements<br />
“The LPE200s are<br />
versatile machines.”<br />
Árpád Darvasi<br />
Geodis<br />
33<br />
3
34<br />
Warehouse Trucks for Horizontal movement<br />
BT Levio S-series / R-series<br />
For the most intensive applications BT Levio stand-in (S-series) and seated cab (R-series)<br />
models offer the highest levels of comfort and safety. S-series models offer full protection for<br />
the operator in intensive applications while maintaining compact dimensions. R-series models<br />
are designed for long-distance handling of multiple loads speeds of up to 19.9 km/h. The<br />
pedals on R-series models are laid out as in a car for intuitive operation and maximum safety.<br />
LSE200<br />
• Compact for maximum manoeuvrability<br />
• Max. capacity 2000 kg
LRE200<br />
• Max. capacity 2000 kg<br />
LRE300<br />
• Max. capacity 3000 kg<br />
• Fork lengths up to 3.6 m for high-speed<br />
transit of multiple loads<br />
LRE300T<br />
• Twin motors and extra battery capacity<br />
for unrivalled performance<br />
• Max. capacity 3000 kg<br />
• Fork lengths up to 3.6 m for high-speed<br />
transit of multiple loads<br />
Warehouse Trucks for Horizontal movements<br />
“With the LRE300 our<br />
productivity increased<br />
by more than 30%.”<br />
M. Pons<br />
LCM<br />
35<br />
3
36<br />
Warehouse Trucks for Storage and retrieval<br />
BT Staxio<br />
for double load handling<br />
These trucks are designed for doppelstock applications, in which loading and unloading, or<br />
general horizontal transport, is made highly efficient by carrying two loads at once – one on<br />
the forks, the other directly below on the elevating support arms.<br />
SWE200D<br />
• Very stable and compact – ideal for<br />
loading/unloading<br />
• Max. capacity on support arms 2000 kg<br />
• Max. capacity for double load<br />
1200 kg + 800 kg<br />
• Max. lift height 2.1 m
SPE200D<br />
• Very stable and compact – ideal for<br />
loading/unloading<br />
• Flip-down operator platform<br />
• Max. capacity on support arms 2000 kg<br />
• Max. capacity for double load<br />
1000 kg + 1000 kg<br />
• Max. lift height 2.5 m<br />
SSE160D<br />
• Stand-in design ideal for long travel<br />
distances, eg, cross docking<br />
• Short mast designed specifically for<br />
double loads<br />
• Max. capacity on support arms 1600 kg<br />
• Max. capacity for double load<br />
800 kg + 800 kg<br />
• Max. lift height 1.7 m<br />
Warehouse Trucks for Storage and retrieval<br />
“Our BT Staxio SPE200Ds<br />
are compact and can cope<br />
with confined working areas.”<br />
Robert Davstedt<br />
Nowaste Logistics<br />
37<br />
3
38<br />
Warehouse Trucks for Storage and retrieval<br />
BT Staxio W-series 1000 kg load capacity<br />
The BT Staxio HWE100 is a compact yet versatile walk-with stacker that can also function as<br />
a pallet truck, order picker and adjustable worktable. Its easy-to-use controls, ergonomic<br />
steering, and maintenance-free batteries with built-in charger are suitable for operators with<br />
all levels of experience. The HWE100 features castor wheels that rotate within the truck’s body<br />
profile. They provide smooth and easy operation on ramps with reduced the risk of wheel<br />
damage. The HWE100S offers the same features as the HWE100 but also has straddle arms for<br />
handling different pallet sizes. Both models have a load capacity of 1000 kg.<br />
HWE100<br />
• Compact design for low-intensity use<br />
• Max. capacity 1000 kg<br />
• Max. lift height 2 m
HWE100S<br />
• Straddle fork version of HWE100 to<br />
handle all pallet types<br />
• Max. capacity 1000 kg<br />
• Max. lift height 2 m<br />
The emergency cut-off button is easily<br />
accessible to the operator, as is the built-in<br />
charging lead and convenient storage trays<br />
(right).<br />
The support arms HWE100S (far right) are<br />
adjustable to suit a variety of load carriers.<br />
Warehouse Trucks for Storage and retrieval<br />
“A compact and stable<br />
truck that provides good<br />
ergonomics every day.”<br />
Person Oddvin Drøpping<br />
Tine<br />
39<br />
4
40<br />
Warehouse Trucks for Storage and retrieval<br />
BT Staxio W-series 800 kg–1400 kg load capacity<br />
The high-capacity BT Staxio W-series sets a new standard for pedestrian powered stackers. The<br />
concepts of simplicity, safety and durability informed the design process throughout, resulting<br />
in a truck that is easy to use all day, every day. All BT Staxio models except the SWE080L<br />
are available with a ‘Panoramic view’ mast, which offers an unprecedented view of the load<br />
or fork tips. Capacities range from 800 to 1400 kilograms and lift heights up to 4.8 metres.<br />
All BT Staxio trucks can be configured to match the needs of the application with a choice of<br />
chassis widths and battery compartment size.<br />
All BT Staxio models feature a central tiller arm and<br />
5-point chassis for class-leading manoeuvrability and<br />
stability. A flip-down platform is optional on all models<br />
except the SWE080L.<br />
SWE120<br />
• Pictured with ‘Panoramic view’ mast<br />
• Max. capacity 1200 kg<br />
• Max. lift height 4.5 m<br />
SWE100<br />
• Max. capacity 1000 kg<br />
• Max. lift height 3.3<br />
SWE140<br />
• Max. capacity 1400 kg<br />
• Max. lift height 4.8 m<br />
SWE120L / SWE140L<br />
• Elevating support arm versions<br />
with superior ground clearance<br />
for work on uneven floors and<br />
ramps<br />
• Max. capacity 1200 kg / 1400 kg<br />
• Max. lift height 4.5 m / 4.8 m
SWE080L<br />
• Monomast – easy to reach around, eg, when<br />
stacking shelves<br />
• Elevating support arms for superior ground<br />
clearance<br />
• Can also be used for double loads<br />
• Max. capacity 800 kg (2000 kg on support<br />
arms)<br />
• Max. lift height 1.58 m<br />
SWE120S<br />
• Straddle support arms for adjustable width<br />
over the forks for mixed or bottom-boarded<br />
pallet handling<br />
• Max. capacity 1200 kg<br />
• Max. lift height 4.5 m<br />
Click-2-Creep<br />
This function allows the truck to be<br />
manoeuvred with the handle in the upright<br />
position – very useful in confined and busy<br />
spaces.<br />
Unique 5-wheel chassis<br />
Unlike their competitors, all BT Staxio<br />
models have a central tiller arm and<br />
5-wheel chassis. This makes them easier<br />
to control and more stable, especially<br />
on ramps.<br />
Warehouse Trucks for Storage and retrieval<br />
41<br />
4
42<br />
Warehouse Trucks for Storage and retrieval<br />
BT Staxio P-series<br />
BT Staxio P-series stackers feature flip-down operator platforms for intensive long-distance<br />
pallet transport. All models also benefit from a central tiller arm and 5-point chassis for classleading<br />
manoeuvrability and stability, and BT Powerdrive – the advanced integrated drive and<br />
control system that delivers excellent ease-of-use, performance, and efficiency.<br />
Many BT Staxio models also feature Sensi-lift step-less lift/lower for fast, accurate and safe<br />
placement of loads. BT Staxio trucks can be configured to match the needs of the application<br />
with a choice of chassis widths and battery compartment size.<br />
SPE160L<br />
• Max. capacity 1600 kg<br />
• Max. lift height 5.4 m<br />
• Elevating support arm versions with<br />
superior ground clearance for work on<br />
uneven floors and ramps<br />
• Can also be used for double handling<br />
SPE125L<br />
• Max. capacity 1250 kg<br />
• Max. lift height 5.4 m<br />
SPE200L<br />
• Max. capacity 2000 kg<br />
• Max. lift height 3.95 m
SPE125<br />
• Max. capacity 1250 kg<br />
• Max. lift height 5.4 m<br />
SPE160<br />
• Max. capacity 1600 kg<br />
• Max. lift height 5.4 m<br />
SPE200<br />
• Max. capacity 2000 kg<br />
• Max. lift height 3.95 m<br />
SPE135S<br />
• Straddle support arms for adjustable width over the forks for<br />
mixed or bottom-boarded pallet handling<br />
• Max. capacity 1350 kg<br />
• Max. lift height 5.4 m<br />
RWE120<br />
• A pedestrian reach truck with moving mast<br />
• Straddle support arms for adjustable width<br />
over the forks for mixed or bottom-boarded<br />
pallet handling<br />
• Max. capacity 1200 kg<br />
• Max. lift height 4.8 m<br />
Flip-down platform<br />
All BT Staxio models are designed for intensive<br />
applications and include operator platforms as<br />
standard for long-distance/intensive use.<br />
Warehouse Trucks for Storage and retrieval<br />
“We use the SPE125L for<br />
sensitive goods and in busy<br />
areas, ensuring safety.”<br />
Stefan Zenker<br />
Cyberport<br />
43<br />
4
44<br />
Warehouse Trucks for Storage and retrieval<br />
BT Staxio S-series / R-series<br />
These specialised trucks designed for the most intensive stacking applications complete the BT<br />
stacker range. The BT Staxio S- and R-series provide overhead guards and stand-in or fully seated<br />
operation. S-series models offer full protection for the operator while maintaining compact<br />
overall size. R-series models are designed for the highest-intensity stacking applications. ‘L’<br />
models have elevating support arms for work on uneven floors and ramps and can also be<br />
used for handling double loads.<br />
SSE135 / SSE135L<br />
• Stand-in design<br />
• Max. capacity 1350 kg (675 kg + 675 kg)<br />
• Max. lift height 6.3 m<br />
SSE160 / SSE160L<br />
• Max. capacity 1600 kg (800 kg<br />
+ 800 kg)<br />
• Max. lift height 6.3 m
SRE135 / SRE135L<br />
• Seated design<br />
• Max. capacity 1350 kg (675 kg + 675 kg)<br />
• Max. lift height 6.3 m<br />
SRE160 / SRE160L<br />
• Seated design<br />
• Max. capacity 1600 kg (800 kg<br />
+ 800 kg)<br />
• Max. lift height 6.3 m<br />
The visibility window adds to the<br />
S-series’ high safety standards<br />
Warehouse Trucks for Storage and retrieval<br />
“An ergonomic truck<br />
that improves safety<br />
and productivity.”<br />
M. Colard<br />
Les Crudettes<br />
45<br />
4
46<br />
Warehouse Trucks for Storage and retrieval<br />
BT Reflex N-series<br />
BT’s Reflex family is designed to deliver the lowest possible handling cost through the<br />
combination of safety, high productivity, exceptional driveability, and an unrivalled reputation<br />
for durability and reliability – with measured availability levels exceeding 99%. At the same<br />
time safety is central to the design of the trucks, with a host of advanced features.<br />
Designed for block stacking and lower-intensity applications, the BT Reflex N-series has the<br />
benefit of a narrow chassis for applications using drive-in racking or block stacking, and an<br />
economical price.<br />
RRE160M<br />
• Max. capacity 1600 kg<br />
• Max. lift height 8.5 m<br />
RRE120M<br />
• Max. capacity 1200 kg<br />
• Max. lift height 6.0 m<br />
RRE140M<br />
• Max. capacity 1400 kg<br />
• Max. lift height 6.3 m
Unique to BT, Reflex N offers PIN-code<br />
entry as standard to ensure that<br />
the truck is only used by authorised<br />
personnel.<br />
The design of the cab not only provides<br />
panoramic vision for the operator but<br />
also provides excellent protection. The<br />
operator is fully contained within the<br />
profile of the cab.<br />
The absence of carbon brushes and<br />
power contacts in its AC drive motor<br />
increases uptime (right).<br />
The latest CAN technology also keeps<br />
parts to a minimum (far right).<br />
Warehouse Trucks for Storage and retrieval<br />
“With BT we have<br />
won in all respects.”<br />
José Manuel Leiva<br />
Sumobel Europa<br />
47<br />
4
48<br />
Warehouse Trucks for Storage and retrieval<br />
BT Reflex R-series<br />
The BT Reflex R-series offers the highest acceleration, braking, and lifting performance, which<br />
is easy to program and control thanks to its intelligent man-machine interface. <strong>Product</strong>ivity<br />
enhancing features include 360° steering with adjustable wheel, optional height indicator<br />
and optional height pre-selection.<br />
The advanced and unique Transitional Lift Control (TLC) system ensures completely smooth<br />
and shockless lifting and lowering, which means that the exceptionally high lift and lower<br />
speeds are fully realiseable. AC power brings low operating costs and long work-cycles. A full<br />
range of truck chassis and mast configurations is available, with capacities up to 2500 kilograms<br />
and lift heights of 12.5 metres.<br />
RRE180<br />
• Max. capacity 1800 kg<br />
• Max. lift height 11.0 m<br />
RRE140<br />
• Max. capacity 1400 kg<br />
• Max. lift height 9.0 m<br />
RRE160<br />
• Max. capacity 1600 kg<br />
• Max. lift height 10.5 m<br />
RRE200<br />
• Max. capacity 2000 kg<br />
• Max. lift height 12.5 m<br />
RRE250<br />
• Max. capacity 2500 kg<br />
• Max. lift height 12.5 m
The advanced 360° steering system on<br />
all BT Reflex trucks allows exceptional<br />
manoeuvrability.<br />
The optional E-bar is designed to carry<br />
ancillary equipment, offering standard<br />
interfaces and a built-in power supply.<br />
Standard mini-levers allow fingertip<br />
control of each fork movement (right).<br />
An optional multifunction control unit<br />
(far right) can be selected, depending<br />
on the preference and experience of<br />
your drivers.<br />
Warehouse Trucks for Storage and retrieval<br />
“We have two reach<br />
trucks working inside<br />
the cold store.”<br />
José Mª Delgado<br />
Faccsa<br />
49<br />
4
50<br />
Warehouse Trucks for Storage and retrieval<br />
BT Reflex E-series<br />
Building on the specification of the Reflex R-series (see previous page), for high-lift applications<br />
BT offers the E-series with its unique tilting cab system as part of a Driveability+ formula.<br />
This allows the operator a clear view of the fork tips at height, reducing neck and shoulder<br />
strain and allowing faster and more accurate fork positioning. A <strong>Product</strong>ivity+ formula allows<br />
a top speed of 14 km/h, while the Safety+ formula offers a range of enhanced safety features,<br />
including electronic performance control, to suit the handling situation.<br />
RRE160E<br />
• Max. capacity 1600 kg<br />
• Max. lift height 10.5 m<br />
RRE140E<br />
• Max. capacity 1400 kg<br />
• Max. lift height 9.0 m<br />
RRE180E<br />
• Max. capacity 1800 kg<br />
• Max. lift height 11.0 m<br />
RRE200E<br />
• Max. capacity 2000 kg<br />
• Max. lift height 12.5 m<br />
RRE250E<br />
• Max. capacity 2500 kg<br />
• Max. lift height 12.5 m
The BT Reflex E-series’ unique tilting cab does<br />
something vital – it allows the operator to<br />
see the fork tips at height without having<br />
to move his head from its natural position.<br />
Over a typical shift this can have significant<br />
benefits including reduced neck strain, greater<br />
accuracy, greater productivity, greater safety<br />
and reduced damage risk.<br />
All BT Reflex N-, R- and E-series models<br />
are available with cold store specification,<br />
including fully enclosed and heated cabin, for<br />
operation in temperatures down to –35°C.<br />
Warehouse Trucks for Storage and retrieval<br />
“We’re very glad to have<br />
BT Reflex on our site.”<br />
Howard Cobb<br />
Constellation Europe<br />
51<br />
4
52<br />
Warehouse Trucks for Storage and retrieval<br />
BT Reflex O-series<br />
The BT Reflex RRE160R is an extension of the already comprehensive reach truck range and is<br />
suitable for both indoor and outdoor use thanks to the super elastic tyres on all three wheels.<br />
As on the complete BT Reflex range, the O-series offer highest possible safety and ergonomic<br />
for the driver with a fully adjustable driver compartment.<br />
RRE160R<br />
• Max. capacity 1600 kg<br />
• Max. lift height 7.5 m
The BT Reflex RRE160R is available in an open<br />
version and different cab versions for added<br />
weather protection.<br />
High ground clearance and super elastic tyres<br />
make it possible to operate on uneven and<br />
bad surfaces, for example loading/unloading<br />
of transportation vehicles outdoor.<br />
Warehouse Trucks for Storage and retrieval<br />
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Warehouse Trucks for Storage and retrieval<br />
BT Reflex F-series<br />
For long load handling TMHE offers the BT Reflex F-series reach truck, which features a frontfacing<br />
driving position and a hydraulic fork spreader as standard equipment. The FRE270 can<br />
also handle conventional pallets with ease.<br />
FRE270<br />
• Max. capacity 2700 kg<br />
• Max. lift height 8.0 m<br />
• Fork spread 0.54–2.22 m
Though BT Reflex F-series is based<br />
on the R-series reach truck it has the<br />
advantage, for long load handling, of<br />
the driver facing in the same direction<br />
as the forks.<br />
The cabin is spacious and comfortable,<br />
and the controls offer fingertip<br />
operation, for precise and effort-free<br />
load handling.<br />
The BT Reflex F-series can spread its<br />
forks over a range of 0.54 m to 2.22 m.<br />
Warehouse Trucks for Storage and retrieval<br />
“The F-series is easy to<br />
use and manoeuvre and handles<br />
heavy loads at all heights.”<br />
Bård Bye<br />
Coop Obs! Bygg.<br />
55<br />
4
56<br />
Warehouse Trucks for High-density storage<br />
BT Vector R-series<br />
For ‘man-down’ work in very narrow aisles the new BT Vector R-series is based on the<br />
advanced BT Reflex reach truck, whcih means it too enjoys class-leading lift/lower smoothness<br />
and speed thanks to Transitional Lift Control (TLC). An aisle camera system and an improved<br />
mast design both increase visibility, for improved safety.<br />
The BT Vector R-series is available with traditional turret-head fork design and also shuttle<br />
forks – which require a lesser aisle-width and allow high-speed lateral pallet handling. Both<br />
models can be used with rail or wire guidance.<br />
VRE125 / VRE150<br />
• Max. capacity 1250 kg / 1500 kg<br />
• Max. lift height 11 m<br />
• Turret head for versatility
VRE125SF<br />
• Max. capacity 1250 kg<br />
• Max. lift height 11.3 m<br />
• Shuttle forks for pallet placement/<br />
retrieval at highest lateral speed<br />
The size of the drive-wheel on the BT<br />
Vector R-series has been substantially<br />
increased, reducing wear and improving<br />
the ride quality.<br />
The AC motors are brushless and the<br />
oil filter only needs to be changed after<br />
3000 working hours.<br />
Warehouse Trucks for High-density storage<br />
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Warehouse Trucks for High-density storage<br />
BT Vector C-series<br />
The BT Vector C-series range offers state-of-the-art solutions to the most demanding<br />
warehousing operations, in which high productivity is a constant requirement. Designed to<br />
easily fit into VNA sites, not only does the extent of the range ensure the optimum application<br />
fit, but even delivery and commissioning is simple, straightforward and fast, with a drop-down<br />
mast design that eliminates the need for heavy lifting during installation. With travel speeds<br />
of up to 12 km/h the BT Vector C-series outperforms comparable 3-wheel combi trucks. The<br />
design of the hydraulic system on BT Vector C-series trucks has also been optimised not only<br />
for high lift/lower performance, but also to conserve energy. The result is long operating<br />
shifts before battery recharging is required thanks also to the high capacity batteries and<br />
regenerative braking and lowering.<br />
VCE100 / VCE120<br />
• Max. capacity 1000 kg /<br />
1200 kg (up to 6.5 m)<br />
• Lifts 600 kg / 500 kg up to 9.5 m<br />
• Small footprint<br />
VCE135 (with Triplex mast)<br />
• Max. capacity 1350 kg (up to<br />
11.35 m)<br />
• Lifts 1000 kg up to 13.6 m<br />
VCE135 (with Duplex mast)<br />
• Max. capacity 1350 kg (up<br />
to 8.6 m)<br />
• Lifts 800 kg up to 12.6 m
BT Vector C-series controls can easily be<br />
switched between seated and standing<br />
positions, to suit each operator and<br />
application.<br />
The twin control panels allow easy<br />
access to the forks for order picking.<br />
The BT Optipace system optimises<br />
travel speed according lift height<br />
allowing high speed elevated travel<br />
without compromising safety.<br />
The BT Vector C-series is built around<br />
the BT Totalview concept, with clear<br />
visibility throughout the driving and<br />
handling process.<br />
All truck movements are fingertipcontrolled<br />
– light, responsive and<br />
effortless. This allows for fast and<br />
accurate handling.<br />
Warehouse Trucks for High-density storage<br />
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Warehouse Trucks for High-density storage<br />
BT Vector A-series<br />
Advanced VNA<br />
BT Vector A-series is the ultimate VNA truck, offering the greatest productivity, the highest<br />
energy efficiency and the most effective use of space, setting a completely new standard when<br />
it comes to driving down costs. The BT Vector A-series’ unique articulated chassis allows it to<br />
drive between aisles using a transfer aisle up to one metre narrower than that required by a nonarticulated<br />
truck, which can result in up to 60 extra pallet positions per aisle.<br />
The BT Advanced Lifting System dramatically reduces the energy required for lifting, and<br />
combines with the low overall truck weight and regenerative braking and lowering to create a<br />
machine that can comfortably perform two full working shifts on just one battery charge. This<br />
also results in an excellent power-to-weight ratio, which means that the BT Vector A-series offers<br />
the highest levels of productivity currently available from this type of machine.<br />
The combination of advanced<br />
space utilisation, productivity<br />
and energy efficiency, as well<br />
as advanced driveability and<br />
stability means that the BT<br />
Vector A-series sets a unique<br />
standard for driving down<br />
costs in high-density storage.<br />
VCE150A<br />
• Max. capacity 1500 kg (up to<br />
10 m)<br />
• Lifts 1000 kg up to 14.8 m<br />
• Unique articulated design<br />
maximises space<br />
• BT Advanced Lifting System
VCE125ASF<br />
• Max. capacity 1250 kg<br />
• Unique articulated design maximises space<br />
• BT Advanced Lifting System<br />
• Shuttle forks for pallet placement/retrieval<br />
at highest lateral speed<br />
The staggered design of the quadset chassis<br />
improves stability, allowing greater capacity<br />
at height as well as improving ride on poorer<br />
floors. Effective floor loading is less than that<br />
for equivalent three-wheel designs.<br />
The control panel has a large, easy-to-read<br />
colour display and is fully adjustable.<br />
Warehouse Trucks for High-density storage<br />
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Warehouse Trucks for High-density storage<br />
BT Radioshuttle<br />
BT Radioshuttle is a radical, high-performance, solution for efficient handling of goods in highdensity<br />
racking. It allows extremely cost-effective use of expensive warehouse space – ideal for<br />
temperature-controlled stores. An electrically powered load carrier that transports goods in<br />
and out of storage tunnels within specially designed racking. While the BT Radioshuttle unit<br />
transports the load operators are free to work elsewhere. There is a range of units for different<br />
pallet sizes and several units can be controlled easily from one transmitter. The BT Radioshuttle<br />
delivers the highest available performance standards for this type of solution.<br />
RS 150<br />
• Max. capacity 1500 kg<br />
• Pallet sizes:<br />
- 800 mm x 1200 mm<br />
- 1000 mm x 1200 mm<br />
- 1200 mm x 1200 mm
Each unit has rechargeable batteries, is<br />
operated by wireless remote control, and<br />
can be quickly and easily transferred<br />
between different storage locations by<br />
a conventional forklift truck. Built-in<br />
sensors precisely control shuttle and<br />
pallet position in the storage tunnels,<br />
to ensure maximum density of storage.<br />
The system is suitable for both first-in<br />
first-out (FIFO), and first-in last-out<br />
(FILO) operations.<br />
Laser scanners and light and sound<br />
signals ensure personal safety. The unit<br />
has fork guides, for secure transport,<br />
and use of the remote control requires a<br />
PIN-code, to prevent unauthorised use.<br />
BT Radioshuttle units are sealed to<br />
prevent liquid ingress.<br />
Warehouse Trucks for High-density storage<br />
“BT Radioshuttle is<br />
superior to conventional<br />
drive-in racking.”<br />
Ian Lancaster<br />
Draper Tools<br />
63<br />
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64<br />
Warehouse Trucks for Order picking<br />
BT Optio L-series<br />
order picking at the 1 st level<br />
The BT Optio L-series range of advanced low-level order pickers is designed for intensive<br />
picking in demanding environments. All BT Optio L-series models are built around BT<br />
Powerdrive – the advanced integrated drive and control system that delivers excellent ease-ofuse,<br />
performance, and efficiency. The optional E-bar allows easy PC-mounting on all models.<br />
OSE120<br />
• Max. capacity 1200 kg<br />
• E-man steering<br />
• Elevating forks for better ergonomy<br />
• Available with step-up kit<br />
• Fork lengths up to 2.35 m (to handle up to<br />
three roll cages or two Euro pallets)<br />
OSE250<br />
• Max. capacity 2500 kg<br />
• E-man steering<br />
• Available with step-up kit<br />
• Fork lengths up to 3.375 m (to handle up<br />
to five roll cages or two Euro pallets)
E-man steering system<br />
A unique mini tiller arm offers power assisted<br />
steering that can be safely operated with only one<br />
hand. An optional feature is that the whole control<br />
unit can be moved towards either side of the truck,<br />
helping in ‘walk-with’ use. The offset position of<br />
the tiller arm also makes reversing easier.<br />
Warehouse Trucks for Order picking<br />
OSE200X<br />
• Max. capacity 2000 kg<br />
• E-man steering<br />
• Available with step-up kit<br />
• Elevating forks up to 0.8 m<br />
• Fork lengths up to 2.85 m<br />
OSE120CB<br />
• Max. capacity 1200 kg<br />
• E-man steering<br />
• CB version can be used like a counterbalanced<br />
truck for stacking as well as for conventional<br />
order picking<br />
“A key feature is the<br />
E-man steering.”<br />
István Bernula<br />
Rossmann<br />
65<br />
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Warehouse Trucks for Order picking<br />
BT Optio L-series<br />
order picking at the 1 st and 2 nd levels<br />
All of these BT Optio L-series models feature elevating platforms for high-intensity order picking<br />
at the first and second levels (up to 2.8 metres). P models feature an elevating operator platform,<br />
for maximum productivity, and elevating forks up to a height of 0.8 metres. The optional E-bar<br />
allows easy PC-mounting on all models.<br />
OSE120P<br />
• Max. capacity 1200 kg<br />
• E-man steering<br />
• Elevating platform and controls for intensive<br />
picking up to 2.6 m<br />
• Elevating forks (up to 0.8 m) for better<br />
ergonomy<br />
• Fork lengths up to 2.35 m (to handle up to three<br />
roll cages or two Euro pallets)<br />
OSE250P<br />
• Max. capacity 2500 kg<br />
• E-man steering<br />
• Elevating platform and controls for intensive<br />
picking up to 2.6 m<br />
• Fork lengths up to 2.9 m (to handle up to four roll<br />
cages or two Euro pallets)
OSE180XP<br />
• Max. capacity 1800 kg<br />
• E-man steering<br />
• Elevating operator platform and controls for<br />
intensive picking up to 2.6 m<br />
• Elevating forks up to 0.8 m<br />
• Fork lengths up to 2.85 m<br />
OSE100W<br />
• Max. capacity 1000 kg<br />
• Elevating platform up to 1.2 m for man-up picking<br />
Warehouse Trucks for Order picking<br />
OSE100<br />
• Max. capacity 1000 kg<br />
• Elevating platform up to 1.2 m for man-up picking<br />
• Initial lift allows the load carrier to be elevated for<br />
comfortable operation<br />
“Easy to drive and<br />
to work with.<br />
Perfect for the job.”<br />
Petri Hietala<br />
Heinon Tukku Oy<br />
67<br />
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Warehouse Trucks for Order picking<br />
BT Optio M-series<br />
The ability to pick individual items at height opens up the whole of a warehouse to more than<br />
just full pallet storage. BT Optio M-series medium-level order picking trucks are designed for<br />
operations that require order picking in the height range up to 6.3 metres. Optio M-series<br />
trucks feature elevating forks, allowing easy placement of picked items on to the pallet or tray.<br />
The control panel can be easily switched from facing the forks to facing the mast.<br />
OME100M<br />
• Man-up picking from up to 6.3 m (platform height<br />
range 2.0 m – 4.7 m)<br />
• Max. capacity 1000 kg<br />
• OME100 model (without overhead guard) offers a<br />
maximum 3.35 m picking height (maximum 1.75 m<br />
platform height)
OME100MW<br />
• ‘Walk-through’ version of OME100M for bulky items<br />
• Max. capacity 1000 kg<br />
• OME100W is a similar ‘walk-through’ model of the<br />
OME100 (see opposite page)<br />
OME100N (right)<br />
• Narrow chassis<br />
• Picking heights up to 3.4 m (platform<br />
height 1.8 m)<br />
• Max. capacity 1000 kg<br />
OME100NW (far right)<br />
• ‘Walk-through’ version of the<br />
OME100N for handling bulky items<br />
Warehouse Trucks for Order picking<br />
“The OME100 is reliable<br />
and safe. A good choice.”<br />
Daniel Šeliga<br />
Dura Automotive Systems<br />
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Warehouse Trucks for Order picking<br />
BT Optio H-series<br />
The BT Optio H-series is an all-new range designed from the ground up to be the optimum<br />
choice in all customer applications. There are two variants: the OME100H for standard highlevel<br />
order picking and pallet placement, and the OME100HW (see opposite). W models<br />
feature a ‘walk-through’ cab to enable easy handling of large items. Two chassis widths and<br />
nine cab widths (OME100H) as standard, mean that BT Option H-series can be specified to fit<br />
right in.<br />
The H-series has the highest platform height on the market of 10.5 m. Its spacious cab offers<br />
excellent visibility and several convenient storage points. The controls are height-adjustable<br />
and the display shows all vital information clearly. Performance from the powerful drive and<br />
lift motors is excellent and fully programmable.<br />
AC power means energy regeneration under braking and lowering, making BT Option H-series<br />
highly efficient and able to operate for two shifts on one charge in some applications.<br />
OME100H<br />
• Man-up picking up to 12 m<br />
(platform height 10.5 m)<br />
• Max. capacity 1000 kg<br />
• Choice of chassis width: 1050 mm<br />
or 1250 mm<br />
• Choice of cab width: 1000 mm,<br />
1100 mm, 1200 mm, 1300 mm,<br />
1400 mm, 1460 mm, 1500 mm,<br />
1600 mm, 1800 mm
All BT medium and high-level order picking trucks<br />
feature the BT Optipace system, which electronically<br />
optimises speed, acceleration, and braking according<br />
to the platform height of the truck.<br />
On BT Optio H-series models, BT Optipace also takes<br />
account of the load weight. This means that acceleration<br />
rates and travel speeds are safely maximised when<br />
working at height.<br />
OME120HW<br />
• Man-up picking up to 12 m (platform<br />
height 10.5 m)<br />
• Max. capacity 1200 kg<br />
• Choice of chassis width: 1050 mm or<br />
1250 mm<br />
Twin control panels (right)<br />
• On OME100H models, this option allows the operator to drive<br />
facing either way.<br />
Light control panel<br />
• The main controls are on the mast side as standard. In this<br />
configuration a ‘light’ control panel can be specified on the fork<br />
side to control the auxiliary lift.<br />
Warehouse Trucks for Order picking<br />
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Automated <strong>Handling</strong> Systems<br />
BT Autopilot<br />
Many companies can benefit from automation in their handling processes. BT’s unique<br />
Autopilot concept allows simple driverless operation ideal for repetitive movement of goods.<br />
Easy to install and easy to modify, BT Autopilot increases efficiency and saves money.<br />
The LAE and SAE trucks are ideal for manufacturing applications in which similar journeys are<br />
made repetitively, for example, delivery of goods between production lines and storage areas,<br />
or between conveyor systems. This frees-up expensive human resources for more demanding<br />
tasks. Multi-shift applications in particular will benefit from considerable cost savings.<br />
SAE200<br />
• Powered stacker<br />
• Max. capacity 2000 kg<br />
• Max. lift height 1.79 m<br />
• Choice of 480 Ah or 600 Ah battery<br />
• For use with Europallets or other pallets<br />
without bottom-boards<br />
• Ideal for use with roller conveyors
For applications where goods are moved manually there could be considerable gain to upgrade to an automatic<br />
solution. The system can be up and running 24/7 and is scalable and easy to integrate with local WMS and<br />
material handling systems. Furthermore, you also improve safety, delivery quality and reduce damages of loads and<br />
equipment. BT Autopilot models are semi-automatic trucks that also can be used manually.<br />
LAE240<br />
• Powered pallet truck<br />
• Max. capacity 2400 kg<br />
• Choice of 480 Ah or 600 Ah battery<br />
Automated <strong>Handling</strong> Systems<br />
“Autopilot allows us to plan<br />
production instead of moving<br />
goods, and it is a safer solution.”<br />
Johan Holmstedt<br />
Ericsson<br />
73<br />
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Automated <strong>Handling</strong> Systems<br />
BT Autopilot<br />
in order picking systems<br />
Order picking is labour-intensive and can represent a considerable cost in any distribution<br />
system. Building on BT Autopilot technology and integrating it with voice communication<br />
and warehouse management systems, BT Automated Order Picking (AOP) can revolutionise<br />
the process, increasing productivity by up to 40% and therefore substantially driving down<br />
costs. BT AOP uses standard trucks with added automation features and is both scalable and<br />
flexible, and able to work alongside manual processes. Cost savings mean that the concept<br />
offers a fast return on investment.<br />
The concept is simple. The people in the process are only required to transfer each item from<br />
its pick position on to the load carrier. Everything else can be automated.<br />
With BT AOP, the human picker receives instructions via a headset, as determined by the site’s<br />
warehouse management system (WMS). At the first picking position there will be a BT AOP<br />
truck waiting to receive the items – itself directed there by the site’s WMS.<br />
AOP<br />
• Powered stacker<br />
• Max. capacity 2000 kg<br />
• Max. lift height 1.79 m<br />
• Choice of 480 Ah or 600 Ah battery<br />
• For use with Europallets or other pallets<br />
without bottom-boards<br />
• Optimised for automated order picking
Automated <strong>Handling</strong> Systems<br />
As soon as the items are placed on the pallet the truck will automatically move to the next picking<br />
position, effectively escorting the operator as it does so. When the pallet or roll cage is full, a new<br />
truck will arrive to continue the order as the first travels automatically to despatch, allowing the<br />
operator to keep on picking.<br />
BT Autopilot technology takes care of navigation and safety and the picker is able to concentrate<br />
solely on fulfilling the order rather than negotiating a busy warehouse and continually stepping<br />
on and off the truck.<br />
This means a lower risk of work-related injuries, less stress for the operator, fewer picking errors<br />
and less risk of damage to goods, trucks, and infrastructure.<br />
“I am more relaxed and<br />
focused on accurate order<br />
picking when I work with AOP.”<br />
Marcus Söderlund<br />
COOP<br />
75<br />
7
76<br />
Towing Tractors<br />
BT Movit N-, S- & W-series<br />
The BT Movit range includes a choice of load carriers to suit different handling applications<br />
including order picking. They are designed to be the perfect fit with BT Movit warehouse tow<br />
tractors. The choice of load carrier is truly comprehensive, and even extends to custom-built<br />
models to suit the specific needs of any application. BT Movit tow tractors offer a choice of<br />
stand-in models, including the compact and highly manoeuvrable N-series and the larger<br />
S-series, for intensive use in more demanding operations. The BT Movit W-series is a pedestrian<br />
operated tractor specifically designed for towing roll cages.<br />
TSE100W (pictured)<br />
• Goods can be picked directly to the load carriers<br />
• Provides a short turning radius<br />
• Choice of chassis widths<br />
• Maintenance-free AC drive motor<br />
• Max. capacity 1000 kg<br />
• Max. speed 12 km/h<br />
• Stand-in design<br />
TSE100<br />
• The truck range is designed to work<br />
with a wide choice of load carriers<br />
• Designed to be used with selected<br />
individual load carriers<br />
• Choice of chassis widths<br />
• Maintenance-free AC drive motor<br />
• Max. capacity 1000 kg<br />
• Max. speed 12 km/h<br />
• Stand-in design
The TSE300 is a high-performance towing tractor, developed and built with efficiency, safety and ergonomics as top<br />
priorities. BT Powerdrive and E-man steering (see pages 62–63) offer smooth control, adjustable to suit either hand.<br />
The TSE300’s ‘stand-in’ configuration also makes it perfectly suitable for order picking.<br />
TSE300<br />
• Max. capacity 3000 kg<br />
• Max. speed 12 km/h<br />
• Stand-in design<br />
With the TWE100, roll cages weighing up to 1000 kg can be transported with<br />
minimal effort, even on rough or uneven floors. By reducing the amount of manual<br />
effort involved in moving roll cages the TWE100 increases productivity and reduces<br />
the risk of strain or injury.<br />
TWE100<br />
• Max. capacity 1000 kg<br />
• Max. speed 6 km/h<br />
• Pedestrian design<br />
Towing Tractors<br />
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Towing Tractors<br />
<strong>Toyota</strong> Tracto S-series / R-series<br />
Towing tractors offer highly efficient horizontal goods transport thanks to their ability<br />
to effectively carry many loads at once. The <strong>Toyota</strong> Tracto range of towing tractors covers<br />
everything from compact stand-in electric trucks to engine-powered models with towing<br />
capacities of 49 tonnes. Strength and durability are common characteristics across the range.<br />
These S-series electric towing tractors feature a<br />
‘stand-in’ design that suits applications that<br />
demand frequent mounting/dismounting, such as<br />
order picking.<br />
4CBTY2 / 4CBTYk4<br />
• Max. capacity 2000 kg / 4000 kg<br />
CBTY4<br />
• Max. capacity 4000 kg
R-series rider-seated towing tractors are ideal for<br />
applications involving longer travel distances. The seat<br />
and controls offer comfort to the operator and the<br />
trucks themselves are designed for intensive work such<br />
as supplying production lines and cross-docking.<br />
4CBT2 / 4CBT3 / 4CBTk4<br />
• Max. capacity 2000 kg / 3000 kg / 4000 kg<br />
CBT4 / CBT6<br />
• Max. capacity 4000 kg / 6000 kg<br />
2TG20 (LPG) / 2TD20 (diesel)<br />
• Max. capacity 26 t – 39 t<br />
2TG25 (LPG) / 2TD25 (diesel)<br />
• Max. capacity 33 t – 49 t<br />
Towing Tractors<br />
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Counterbalanced Trucks<br />
Only <strong>Toyota</strong> trucks with SAS know how…<br />
To drive down costs<br />
<strong>Toyota</strong> forklift trucks equipped with SAS use intelligent technologies to reduce your driver and<br />
damage costs. It all adds up to a significant reduction in your overall truck operating expenses.<br />
And because downtime is reduced and workflow is faster, your productivity increases as well.<br />
Only <strong>Toyota</strong> trucks with SAS know how to move loads safely and drive down costs.<br />
Savings you can see<br />
SAS addresses costs in two key areas: driver costs and damage costs. These areas can collectively<br />
account for more than 70% of your truck’s life cycle cost. SAS can deliver immediate savings,<br />
protecting your drivers and your bottom line.<br />
Six reasons why SAS delivers savings<br />
As the focus on workplace safety increases across Europe, SAS stands out as technology that<br />
actively reduces the risk of accidents. Unique to <strong>Toyota</strong> trucks, this patented dynamic<br />
system comprises 10 sensors, 3 actuators and a controller. SAS constantly monitors forklift<br />
operations and automatically takes corrective action when it senses factors that could lead<br />
to truck or load instability. Its six advanced functions work together to keep your driver and<br />
goods safely on the move – and your productivity on the up.<br />
To steer clear of unnecessary truck damage<br />
Swing Lock Cylinder<br />
SAS reduces risks during turning without compromising productivity. If the truck becomes<br />
unstable during a turn, the patented Swing Lock Cylinder automatically locks the rear axle to<br />
increase the truck’s stability footprint – greatly reducing the risk of a sideways tip-over. Acting<br />
even faster than the most experienced driver, SAS provides excellent stability to help protect<br />
operators and keep trucks damage-free.<br />
Please note that <strong>Toyota</strong> counterbalanced trucks are equipped with either with SAS swing lock cylinder or SAS Speed reduction when<br />
cornering. Consult relevant product brochures for detailed specifications.
Speed reduction when cornering<br />
If SAS senses the turning speed is too high, it overrides the driver’s instructions and automatically<br />
slows the truck to keep the wheels and load in the proper position. Avoiding accidents keeps<br />
your drivers safe and your equipment in excellent working condition.<br />
Please note that <strong>Toyota</strong> counterbalanced trucks are equipped with either with SAS swing lock cylinder or SAS Speed reduction when<br />
cornering. Consult relevant product brochures for detailed specifications.<br />
To drive down goods damage<br />
Counterbalanced Trucks<br />
Mast Front Tilt Angle Control<br />
SAS prevents both the load and truck from tipping dangerously forward. Mast Front Tilt Angle<br />
Control monitors load height and mast position. If necessary, it automatically limits the mast<br />
angle to protect the driver and load. This reduces the risk of injury and property damage,<br />
supporting lower insurance costs.<br />
Mast Rear Tilt Speed Control<br />
When loads are tilted backwards too quickly, they can put the driver, goods and the truck at risk.<br />
Mast Rear Tilt Speed Control senses possible risk factors and reduces the mast speed accordingly.<br />
The load moves surely and steadily into the right position and work carries on.<br />
Fork Levelling Control<br />
Adjusting the forks to a level horizontal position takes a little extra time – every time. With SAS<br />
Fork Levelling Control, the forks are levelled at the push of a button, making work easier for the<br />
driver, particularly when loads are at height. This saves time, which increases productivity and<br />
saves you money.<br />
To drive down driver costs<br />
Active Steering Synchroniser<br />
Eliminating hydraulic steering slippage helps operators work safely and more efficiently. The SAS<br />
Active Steering Synchroniser does this by automatically aligning the steering wheel with the rear<br />
wheels. Your drivers work ergonomically and always know which direction the truck will move<br />
for safe, productive operation.<br />
“We need to know the<br />
trucks can cope easily.”<br />
Philippe Jehoulet<br />
Jehoulet Bois<br />
81<br />
9
82<br />
Counterbalanced Trucks<br />
<strong>Toyota</strong> Traigo 24<br />
The <strong>Toyota</strong> Traigo 24 range are <strong>Toyota</strong>’s smallest forklifts – 3-wheel models designed for lightto-medium-duty<br />
applications.<br />
The Traigo’s 24’s compact dimensions ensure it can navigate in tight production areas and can<br />
stack products in storage systems with narrow operating aisles. The trucks are flexible and<br />
durable enough for both indoor and outdoor use.<br />
7FBEST10<br />
• Load capacity 1000 kg<br />
• Max. lift height 6.5 m<br />
7FBEST13<br />
• Load capacity 1250 kg<br />
• Max. lift height 6.5 m<br />
7FBEST15<br />
• Load capacity 1500 kg<br />
• Max. lift height 6.5 m
Compact and manoeuvrable<br />
<strong>Toyota</strong> Traigo 24 is designed for easy<br />
operation in the tightest spaces.<br />
Compact yet powerful, these driverfriendly<br />
trucks are at home in factories,<br />
warehouses and shops, where their<br />
size and flexibility make them ideally<br />
suitable to a wide variety of materials<br />
handling applications.<br />
Control on ramps<br />
<strong>Toyota</strong> Traigo 24 supports safe<br />
operation when driving on ramps.<br />
An active system helps prevent the<br />
truck from rolling backwards or<br />
forwards when the operator’s foot is<br />
briefly removed from the pedal. The<br />
truck holds its position momentarily<br />
until the operator can apply the<br />
handbrake.<br />
Floor space<br />
Despite the <strong>Toyota</strong> Traigo 24’s small<br />
size its uncluttered floor helps to ensure<br />
a comfortable driving position for the<br />
operator.<br />
Counterbalanced Trucks<br />
“We rely on the<br />
Traigo 24’s compact size.”<br />
David Adámek<br />
Skyport<br />
83<br />
9
84<br />
Counterbalanced Trucks<br />
<strong>Toyota</strong> Traigo 48<br />
The <strong>Toyota</strong> Traigo 48 is an advanced range of trucks for indoor and outdoor use, designed and<br />
built to meet the demands of your operation. By talking to truck users <strong>Toyota</strong> has identified<br />
the most important requirements of this type of truck, based on four core values: safety,<br />
productivity, driveability and durability. Choose the ideal chassis configuration for your needs.<br />
3-wheels (8FBET) give maximum manoeuvrability, 4-wheels (8FBMT) maximum stability for<br />
work on uneven surfaces.<br />
If you still feel the need for additional features, the Traigo 48+ formula offers greater safety,<br />
productivity, and durability.<br />
8FBET15<br />
• Load capacity 1500 kg<br />
• Max. lift height 7.5 m<br />
8FBEKT16 (compact)<br />
• Load capacity 1600 kg<br />
• Max lift height 7.5 m<br />
8FBET16<br />
• Load capacity 1600 kg<br />
• Max lift height 7.5 m<br />
8FBEKT18 (compact)<br />
• Load capacity 1800 kg<br />
• Max lift height 7.5 m<br />
8FBET18<br />
• Load capacity 1800 kg<br />
• Max lift height 7.5 m<br />
8FBET20<br />
• Load capacity 2000 kg<br />
• Max lift height 7.5 m<br />
8FBMT16<br />
• Load capacity 1600 kg<br />
• Max. lift height 7.5 m<br />
8FBMT15<br />
• Load capacity 1500 kg<br />
• Max lift height 7.5 m<br />
8FBMT18<br />
• Load capacity 1800 kg<br />
• Max lift height 7.5 m<br />
8FBMT20<br />
• Load capacity 2000 kg<br />
• Max lift height 7.5 m
Clear visibility all-round<br />
<strong>Toyota</strong> Traigo 48’s interior, roof and<br />
mast allow the operator to see the fork<br />
tips and beyond, both at low and high<br />
levels.<br />
Forward visibility<br />
Repositioning the mast tie-bar provides<br />
optimal visibility for loading/unloading<br />
and general driving.<br />
Two types of sideways battery<br />
extraction<br />
For multi-shift operations <strong>Toyota</strong> Traigo<br />
48 offers two choices:<br />
• Fork pockets for fast extraction with<br />
another forklift (right)<br />
• A rollerbed for easy manual extraction<br />
on to a separate table for charging<br />
(far right)<br />
Counterbalanced Trucks<br />
“We saw a 70%<br />
reduction in fleet<br />
damage costs.”<br />
Harry Bruns<br />
TNT<br />
85<br />
9
86<br />
Counterbalanced Trucks<br />
<strong>Toyota</strong> 7FBMF<br />
The <strong>Toyota</strong> 7FBMF is an 80 V range delivering maximum power over a wide range of chassis<br />
sizes and capacities. With performance levels similar to those of engine-powered trucks,<br />
7FBMF is capable of very heavy-duty multiple load handling, offering customers an emissionsfree<br />
alternative without sacrificing productivity.<br />
<strong>Toyota</strong> 7FBMF25<br />
• Load capacity 2500 kg<br />
• Max. lift height 6.5 m<br />
7FBMF16<br />
• Load capacity 1600 kg<br />
• Max lift height 6.5 m<br />
7FBMF18<br />
• Load capacity 1800 kg<br />
• Max lift height 6.5 m<br />
7FBMF20<br />
• Load capacity 2000 kg<br />
• Max lift height 6.5 m<br />
7FBMF30<br />
• Load capacity 3000 kg<br />
• Max lift height 6.5 m<br />
7FBMF35<br />
• Load capacity 3500 kg<br />
• Max lift height 6.5 m<br />
7FBMF45<br />
• Load capacity 4500 kg<br />
• Max lift height 6 m<br />
7FBMF50<br />
• Load capacity 5000 kg<br />
• Max lift height 6 m
<strong>Toyota</strong> 7FBMF40<br />
• Load capacity 4000 kg<br />
• Max. lift height 6 m<br />
Driver comfort (right)<br />
The battery sits under the cabin floor<br />
rather than underneath the driver’s<br />
seat, allowing a lower step-in height,<br />
and a more comfortable driving position<br />
with increased legroom.<br />
Multifunction levers (far right)<br />
Operators can perform more than one<br />
function with these easy-to-use levers for<br />
comfortable, productive load handling.<br />
Counterbalanced Trucks<br />
87<br />
9
88<br />
Counterbalanced Trucks<br />
<strong>Toyota</strong> Traigo HT<br />
For those operations that prefer electric counterbalanced trucks, Traigo HT now offers the<br />
choice of high-performance and high-capacity for heavy-duty work. The <strong>Toyota</strong> Traigo HT is<br />
designed to excel in its safety, productivity, durability and comfort. It extends the <strong>Toyota</strong> Traigo<br />
electric range into new capacities of 6.0 tons to 8.5 tons. <strong>Toyota</strong> Traigo HT offers groundbreaking<br />
productivity, with the highest driving speed in its class. Moreover, in combination<br />
with AC2 , the high-capacity 1250 Ah batteries mean these all-new models will operate at peak<br />
effectiveness for long periods of time. Typical applications are manufacturing, construction<br />
materials, and the paper and beverage industries.<br />
8FBMHT70<br />
• Load capacity 7000 kg<br />
• Max. lift height 6.51 m<br />
8FBMHT60<br />
• Load capacity 6000 kg<br />
• Max. lift height 6.51 m<br />
8FBMHT85<br />
• Load capacity 8500 kg<br />
• Max. lift height 6.51 m
Safe driving, intuitively<br />
Traigo HT’s all-round visibility is outstanding<br />
and its standard pedal layout is the same as<br />
in a car, helping the operator to concentrate on<br />
the job in hand.<br />
A steering wheel direction indicator on the<br />
dashboard (inset) shows the rear wheel<br />
position at a glance so the truck always moves<br />
in the direction that the operator expects it to.<br />
A similar indicator, offered as an option, shows<br />
the operator the current tilt angle of the mast<br />
at all times, making pallet entry easier and,<br />
thereby, faster and safer.<br />
Traigo HT’s compact steering wheel (right)<br />
makes turning easier. The Active Steering<br />
Synchroniser also helps to deliver the most<br />
comfortable driving position.<br />
‘Lift out’ battery extraction (far right) is easily<br />
performed for fast changeovers during long<br />
shifts.<br />
Counterbalanced Trucks<br />
89<br />
9
90<br />
Counterbalanced Trucks<br />
<strong>Toyota</strong> 7FBCU / 8FBCU<br />
Optimising space is a primary requirement in many industry applications. <strong>Toyota</strong> cushion<br />
tyre trucks help you achieve this goal by combining advanced technology with easy handling<br />
and high performance in one compact truck range. The electric 7FBCU/8FBCU range has load<br />
capacities up to three tons and many options to suit individual requirements. Each model in<br />
the range provides the exceptional level of safety, productivity, comfort, and profitability that<br />
<strong>Toyota</strong> is renowned for.<br />
<strong>Toyota</strong> 8FBCU30<br />
• Load capacity 3000 kg<br />
• Max. lift height 6 m<br />
8FBCU20<br />
• Load capacity 2000 kg<br />
• Max. lift height 6 m<br />
8FBCU25<br />
• Load capacity 2500 kg<br />
• Max. lift height 6 m<br />
<strong>Toyota</strong> 7FBCU15<br />
• Load capacity 1500 kg<br />
• Max. lift height 6 m<br />
7FBCU18<br />
• Load capacity 1750 kg<br />
• Max. lift height 6 m
Easy maintenance, better use of time<br />
The built-in auto-diagnostic mechanism<br />
reports all important truck information,<br />
allowing mechanics to quickly pinpoint<br />
faults. Moreover, the cushion tyre trucks<br />
are designed for easy maintenance.<br />
Every part is easily accessible, keeping<br />
the forklift’s working time to an absolute<br />
maximum.<br />
Virtually maintenance-free<br />
Because the <strong>Toyota</strong> AC 2 Power System<br />
has no brushes or contacts to wear out<br />
and require replacement, 7FBCU trucks<br />
significantly reduce maintenance cost<br />
and time. Dust contamination is also<br />
kept to a minimum, extending motor<br />
life.<br />
Cushion tyre trucks have a very short<br />
turning radius that is significantly better<br />
than standard pneumatic tyre trucks.<br />
This allows the compact trucks to make<br />
optimal use of the operating space<br />
available.<br />
The ‘D2’ pedal option (far right) allows<br />
the 7FBCU to fit easily into applications<br />
where this pedal configuration is<br />
standard.<br />
Counterbalanced Trucks<br />
91<br />
9
92<br />
Counterbalanced Trucks<br />
<strong>Toyota</strong> Tonero<br />
With its innovative design and state-of-the-art <strong>Toyota</strong> engineering, the <strong>Toyota</strong> Tonero is a major<br />
advance in engine-powered forklift trucks. Designed for loading, stacking and horizontal<br />
transport applications, with a choice of <strong>Toyota</strong> LPG and diesel engines that provide reliable<br />
productivity and power.<br />
If you still feel the need for additional features, the Tonero+ formulas offer greater safety,<br />
productivity, durability and comfort.<br />
8FDKF20 (compact 2.0 t model)<br />
• Load capacity 2000 kg<br />
• Max. lift height 6.5 m<br />
8FGF15 / 8FDF15<br />
• Load capacity 1500 kg<br />
• Max lift height 6.5 m<br />
8FGF18 / 8FDF18<br />
• Load capacity 1750 kg<br />
• Max lift height 6.5 m<br />
8FGKF20<br />
• Load capacity 2000 kg<br />
• Compact chassis<br />
• Max lift height 6.5 m<br />
8FGF20 / 8FDF20<br />
• Load capacity 2000 kg<br />
• Max lift height 6.5 m<br />
8FGF25 / 8FDF25<br />
• Load capacity 2500 kg<br />
• Max lift height 6.5 m<br />
8FGF30 / 8FDF30<br />
• Load capacity 3000 kg<br />
• Max lift height 6.5 m<br />
8FGJF35 / 8FDJF35<br />
• Load capacity 3500 kg<br />
• Max lift height 6.5 m
World-class safety<br />
<strong>Toyota</strong>’s SAS is the world’s first active<br />
system for controlling forklift stability.<br />
SAS uses intelligent technologies to<br />
reduce your driver and damage costs,<br />
adding up to a significant reduction in<br />
your overall truck operating expenses.<br />
SAS helps maintain the stability of the<br />
vehicle in all conditions and protects<br />
both the operator and load when the<br />
vehicle is driving, turning or lifting.<br />
Outstanding all-round visibility<br />
The interior, roof and mast are designed<br />
to give the operator clear visibility right<br />
up to the tip of the fork, both when<br />
driving and when handling loads from<br />
the ground and at height. The Tonero’s<br />
swivel seat option (pictured) gives<br />
outstanding visibility when reversing.<br />
Mini-levers option (right)<br />
Small, easy-to-operate electronic minilevers<br />
integrated into the armrest ensure<br />
fingertip control of all material handling<br />
functions.<br />
Multifunction levers option<br />
(far right)<br />
Operators can perform more than one<br />
function with these easy-to-use levers for<br />
comfortable, productive load handling.<br />
Counterbalanced Trucks<br />
“Our damage costs<br />
have been reduced<br />
by over two-thirds.”<br />
Chris Foster<br />
Boughey Distribution<br />
93<br />
9
94<br />
Counterbalanced Trucks<br />
<strong>Toyota</strong> 7FG / 7FD<br />
The <strong>Toyota</strong> 7FG / 7FD range of engine-powered forklifts is designed to handle light, medium<br />
and heavy loads and applications with ease. These multipurpose trucks are suitable for handling<br />
both single and multiple loads in indoor and outdoor operations. On 7FG models dedicated<br />
<strong>Toyota</strong> LPG engine provides optimal productivity with reduced exhaust emissions. On 7FD<br />
models a powerful six-cylinder <strong>Toyota</strong> 15Z diesel engine delivers class-leading productivity<br />
while meeting the latest European exhaust emission requirements.<br />
7FD40<br />
• Load capacity 4000 kg<br />
• Max. lift height 6 m<br />
7FG35 / 7FD35<br />
• Load capacity 4000 kg<br />
• Max. lift height 6 m<br />
7FG40<br />
• Load capacity 4500 kg<br />
• Max. lift height 6 m<br />
7FG45 / 7FD45<br />
• Load capacity 5000 kg<br />
• Max. lift height 6 m<br />
7FGA50 / 7FDA50<br />
• Load capacity 5000 kg<br />
• Max. lift height 6 m
ORS seat (Operator Restraint System)<br />
The fully adjustable seat provides<br />
excellent lumbar support for drivers of<br />
all sizes. Side wings that offer comfort<br />
for the operator’s back when reversing.<br />
Plenty of foot space from the<br />
accelerator to the hood helps the<br />
operator to remain comfortable while<br />
driving.<br />
Mini-lever programmability (right)<br />
The optional electronic mini-levers<br />
and multifunction levers can be easily<br />
programmed using the dashboard<br />
display, allowing appropriate settings<br />
for each operator and application.<br />
The hood allows easy access to all key<br />
parts for servicing (far right).<br />
Counterbalanced Trucks<br />
“We chose <strong>Toyota</strong> because<br />
of the reputation of its<br />
trucks for reliability.”<br />
Samuel Rase<br />
De Wulf<br />
95<br />
9
96<br />
Counterbalanced Trucks<br />
<strong>Toyota</strong> 5FG / 5FD<br />
The <strong>Toyota</strong> 5FG / 5FD range of engine-powered forklifts is designed for handling heavy<br />
loads with ease. The <strong>Toyota</strong> 5FG / 5FD also boasts minimal vibration and noise for a more<br />
comfortable working day. On 5FD models the powerful diesel engine complies with<br />
the latest European exhaust emission requirements.<br />
5FD70<br />
• Load capacity 7000 kg<br />
• Max. lift height 8 m<br />
5FG50<br />
• Load capacity 5000 kg<br />
• Max. lift height 8 m<br />
5FG60 / 5FD60<br />
• Load capacity 6000 kg<br />
• Max. lift height 8 m<br />
5FG70<br />
• Load capacity 7000 kg<br />
• Max. lift height 8 m<br />
5FD80<br />
• Load capacity 8000 kg<br />
• Max. lift height 6 m
Powershift transmission<br />
The advanced Self-Moving Hydro-dynamic<br />
Drive (SMHD) gives smooth yet powerful<br />
acceleration response. The SMHD features<br />
a single speed in both forward and reverse,<br />
helping to reduce work for the operator.<br />
The shift lever can be operated with just the<br />
fingertips, boosting handling efficiency and<br />
reducing operator fatigue.<br />
Powerful engines<br />
The <strong>Toyota</strong> LPG engine (1FZ-E) provides<br />
reliable power and productivity.<br />
The adjustable seat comes with sidewings<br />
as standard for added driver protection and<br />
comfort.<br />
Counterbalanced Trucks<br />
“Our <strong>Toyota</strong> forklifts carry<br />
about 100,000 tons every<br />
month, in harsh conditions.”<br />
Adam Pacholik<br />
Police Chemical Works<br />
97<br />
9
98<br />
Counterbalanced Trucks<br />
<strong>Toyota</strong> 8FGCU / 7FGCU<br />
Optimising space is a primary requirement in many industry applications. <strong>Toyota</strong> cushion<br />
tyre trucks help you achieve this goal by combining advanced technology with easy handling<br />
and high performance in one compact truck range. The LPG engine-powered 8FGCU and<br />
7FGCU ranges cover load capacities from 1.5 tons up to 7 tons, and offer many options to<br />
suit individual requirements. Each model in the range provides the exceptional level of safety,<br />
productivity, comfort, and profitability that <strong>Toyota</strong> is renowned for.<br />
<strong>Toyota</strong> 8FGCU25<br />
• Load capacity 2500 kg<br />
• Max. lift height 6 m<br />
8FGCU15<br />
• Load capacity 1500 kg<br />
• Max. lift height 6 m<br />
8FGCU18<br />
• Load capacity 1750 kg<br />
• Max. lift height 6 m<br />
8FGCU20<br />
• Load capacity 2000 kg<br />
• Max. lift height 6 m<br />
8FGCU30<br />
• Load capacity 3000 kg<br />
• Max. lift height 6 m
<strong>Toyota</strong> 7FGCU35<br />
• Load capacity 3500 kg<br />
• Max. lift height 6 m<br />
7FGCU45<br />
• Load capacity 4500 kg<br />
• Max. lift height 6 m<br />
7FGCU55<br />
• Load capacity 5500 kg<br />
• Max. lift height 6 m<br />
7FGCU60<br />
• Load capacity 6000 kg<br />
• Max. lift height 6 m<br />
7FGCU70<br />
• Load capacity 7000 kg<br />
• Max. lift height 6 m<br />
Compact size<br />
The small ‘footprint’ of <strong>Toyota</strong> counterbalanced<br />
trucks with cushion tyres makes them ideal for<br />
work in confined areas such as vehicle loading and<br />
unloading.<br />
Counterbalanced Trucks<br />
99<br />
9
100<br />
● standard ○ option<br />
LHM230<br />
LHM300<br />
LHM100UL<br />
LHM230P<br />
Truck features<br />
Automatic height adjustment ○ ○<br />
Bogie fork wheels ○ ● ● ○ ○ ● ○ ○ ○ ○<br />
Choice of chassis/fork widths ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Choice of wheel materials/types ● ● ● ● ● ● ● ● ●<br />
Climber wheels* ● ● ● ● ● ● ●<br />
Overload limitation version ○ ● ● ● ○ ○<br />
Quick-lift version ● ○ ○ ○ ● ● ● ●<br />
Train version ○<br />
Markers on the forks**<br />
Safety features<br />
● ● ● ● ● ●<br />
Foot protection ● ● ●<br />
Automatic parking brake ●<br />
Emergency collision button ●<br />
Emergency stop/cut-off<br />
Driving features<br />
● ●<br />
BT Lowering Control (BLC) ● ● ● ● ● ● ● ● ● ●<br />
180°+ steering ● ●<br />
Electronic braking system ●<br />
Electronic speed control ●<br />
Support wheels<br />
Controls and instruments<br />
○<br />
Electronic fingertip controls ● ● ●<br />
Weighing scale with optional printer<br />
Accessories<br />
●<br />
Handbrake ○ ○ ○ ○ ○ ○<br />
Load support ○ ○<br />
Parking brake ○ ○ ● ○ ○ ○ ● ●<br />
BT Parklock ○ ○<br />
Stackerstop ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Pen and paper holder<br />
Maintenance features<br />
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Lubrication points<br />
Battery management features<br />
● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Battery change facility ● ●<br />
Battery status indicator ● ● ●<br />
Built-in charger ● ● ●<br />
LHT100<br />
LHM230SI<br />
LHM200ST<br />
LHM230G<br />
LHM200SC<br />
LHM230WI<br />
HHM100<br />
HHL100<br />
HHM100I<br />
HHL100I<br />
SHM080<br />
SHL080<br />
● standard ○ option<br />
LHM230<br />
LHM300<br />
LHM100UL<br />
Special applications<br />
Coldstore oil ○ ○ ● ○ ● ●<br />
Wet specification version ○<br />
Corrosive environment version ● ● ● ●<br />
Reel/drum handling ○ ○ ○<br />
* Standard on single fork wheels<br />
** Standard on 1150 mm fork models<br />
LHM230P<br />
LHT100<br />
LHM230SI<br />
LHM200ST<br />
LHM230G<br />
LHM200SC<br />
LHM230WI<br />
Feature Check<br />
HHM100<br />
HHL100<br />
HHM100I<br />
HHL100I<br />
SHM080<br />
SHL080
101<br />
Feature Check<br />
● standard ○ option<br />
LWE130<br />
LWE140<br />
Truck features<br />
Bogie fork wheels ○ ○ ○ ○ ○ ● ○ ● ● ● ●<br />
BT Powerdrive ● ● ● ● ● ● ●<br />
BT Castorlink ● ● ● ● ● ●<br />
Climber wheels ● ● ● ○ ○ ○ ○<br />
High-capacity battery models ○ ○ ○ ●<br />
High performance models ●<br />
Powertrak traction system ● ●<br />
Spring-loaded drive wheel ● ●<br />
Twin drive tyres<br />
Driving features<br />
○<br />
180°+ steering ● ● ● ● ● ●<br />
200°+ steering ●<br />
208° steering ●<br />
360° progressive steering ●<br />
Automatic deceleration ● ● ● ● ● ● ● ● ● ●<br />
Electronic braking system ● ● ● ● ● ● ● ● ● ● ●<br />
Electronic regenerative brakes (motor) ● ● ● ● ● ● ● ●<br />
Electronic speed control ● ● ● ● ● ● ● ● ●<br />
Flip-down driver platform ○ ● ●<br />
Optimised Truck Performance (OTP)<br />
Controls and instruments<br />
○ ○<br />
Click-2-Creep ● ● ● ● ● ○ ○<br />
Drive motor temperature warning ● ● ● ● ●<br />
Electronic controller temperature warning ● ● ● ● ●<br />
Electronic fingertip controls ● ● ● ● ● ● ● ● ●<br />
Hour meter (working hours) ○ ● ● ● ● ● ● ● ● ● ●<br />
Information display ● ● ● ● ● ● ● ● ● ●<br />
Power/Electronic steering ○ ● ● ●<br />
Steering direction indicator ●<br />
Temporary speed reduction (‘turtle’ button) ○ ○ ○ ○ ○<br />
Tiller arm steering ● ● ● ● ● ● ● ●<br />
Weighing scale<br />
Safety features<br />
○ ○ ○ ○ ○<br />
Automatic parking brake ● ● ● ● ● ● ● ● ● ● ●<br />
BT Access Control (PIN codes) ● ● ● ● ● ○ ○<br />
Smart Access (electronic cards/fobs) ○ ○ ○ ○ ○ ○ ○<br />
Clear-view overhead guard ○<br />
Driver detection system ● ● ● ● ●<br />
Emergency collision button ● ● ● ● ● ● ● ●<br />
Emergency cut-off ● ● ● ● ● ● ● ● ● ● ●<br />
Fixed sideguards ○ ○<br />
Folding sideguards ○ ●<br />
Load support ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Parking brake ● ● ● ● ● ● ● ● ● ● ●<br />
Pedals as in a car ● ●<br />
Programmable performance ● ● ● ● ● ● ●<br />
Rear backrest/guard ○ ○<br />
LWE160<br />
LWE180<br />
LWE200<br />
LWE250<br />
LPE200<br />
LPE240<br />
LSE200<br />
LRE200<br />
LRE300<br />
● standard ○ option<br />
LWE130<br />
LWE140<br />
Operator features<br />
Adjustable backrest ●<br />
Adjustable seat ● ●<br />
Adjustable steering wheel ● ●<br />
E-bar ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Low step-in ●<br />
On-board data terminal mount ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Shrinkwrap holder ○ ○ ○ ○<br />
Storage compartments ● ● ● ● ● ● ●<br />
Writing table<br />
Maintenance features<br />
○ ○ ○ ○ ○ ○ ○ ● ●<br />
Easy access for maintenance ● ● ● ● ● ● ● ● ● ● ●<br />
Fault diagnosis facility ● ● ● ● ● ● ● ●<br />
Historic fault log ● ● ● ● ● ● ● ● ●<br />
Lubrication points<br />
Battery management features<br />
● ○ ●<br />
Battery change facility ○ ○ ○<br />
Battery status indicator ○ ● ● ● ● ● ● ● ● ● ●<br />
Battery discharge prevention system ● ● ● ● ● ● ●<br />
Built-in charger ● ○ ○ ○ ○ ○ ○<br />
Heavy-duty battery compartments ●<br />
In-vehicle charging ○<br />
Sideways battery change<br />
Special applications<br />
○ ○ ○ ○ ○ ● ●<br />
Coldstore version ○ ○ ○<br />
EEx version (ATEX) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Corrosive environment version ○<br />
Reel/drum handling ○ ○ ○ ○ ○<br />
LWE160<br />
LWE180<br />
LWE200<br />
LWE250<br />
LPE200<br />
LPE240<br />
LSE200<br />
LRE200<br />
LRE300<br />
10
102<br />
● standard ○ option<br />
HWE100/100S<br />
SWE080L<br />
SWE100<br />
SWE120<br />
SWE120L<br />
SWE120S<br />
SWE140<br />
SWE140L<br />
SWE200D<br />
SPE125<br />
SPE125L<br />
SPE135S<br />
SPE160<br />
SPE160L<br />
SPE200<br />
SPE200L<br />
SPE200D<br />
SSE135/160/L<br />
Truck features<br />
Adjustable width over forks ○ ● ●<br />
Automatic height adjustment ○ ○<br />
Bogie fork wheels ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ● ○ ●<br />
BT Powerdrive ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
BT Castorlink ● ●<br />
Choice of chassis widths ● ● ○ ○ ○ ○ ○ ○<br />
Double pallet handling ● ● ● ● ● ○ ● ○<br />
Elevating support arms ● ● ● ● ● ● ● ● ○ ● ○<br />
High-capacity battery models ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ●<br />
Powertrak traction system ● ● ● ● ● ● ● ●<br />
Spring-loaded castors with dampers ●<br />
Spring-loaded drive wheel ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Straddle support arm version<br />
Driving features<br />
○ ● ●<br />
180°+ steering ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
208° steering ● ● ● ● ●<br />
360° progressive steering ○<br />
Automatic deceleration ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Electronic braking system ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Electronic regenerative brakes (motor) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Electronic speed control ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Flip-down driver platform<br />
Controls and instruments<br />
○ ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ●<br />
Adjustable BT Control console ●<br />
Click-2-Creep ● ● ● ● ● ● ● ●<br />
Creep speed function ● ● ● ● ● ● ● ●<br />
Drive motor temperature warning ● ● ● ● ● ● ● ●<br />
Electronic controller temperature warning ● ● ● ● ● ● ● ●<br />
Electronic fingertip controls ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Hour meter (working hours) ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Information display ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Power/Electronic steering ○ ○ ○ ○ ○ ○ ○ ○ ● ● ●<br />
Sensi-lift ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ●<br />
Steering direction indicator ○<br />
Temporary speed reduction (‘turtle’ button) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Tiller arm steering<br />
Safety features<br />
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Automatic parking brake ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
BT Access Control (PIN codes) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Clear-view mast ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ●<br />
Smart Access (electronic cards/fobs) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Clear-view overhead guard ○ ○ ○ ○ ○ ○ ○ ● ●<br />
Driver detection system ● ● ● ● ● ● ● ● ●<br />
Emergency collision button ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Emergency cut-off ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Fixed sideguards ○ ○ ○ ○ ○ ○<br />
Folding sideguards ● ● ● ● ● ●<br />
Load support ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Parking brake ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Pedals as in a car ●<br />
Programmable performance ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Rear backrest/guard ○ ○ ○ ○ ○<br />
Warning beacon ○<br />
Working lights ○<br />
SSE160D<br />
SRE135/160/L<br />
● standard ○ option<br />
HWE100/100S<br />
SWE080L<br />
SWE100<br />
SWE120<br />
SWE120L<br />
SWE120S<br />
SWE140<br />
SWE140L<br />
SWE200D<br />
SPE125<br />
SPE125L<br />
Feature Check<br />
SPE135S<br />
SPE160<br />
SPE160L<br />
SPE200<br />
SPE200L<br />
SPE200D<br />
SSE135/160/L<br />
Operator features<br />
Adjustable backrest ●<br />
Adjustable seat ●<br />
Adjustable steering wheel ●<br />
E-bar ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Low step-in ● ●<br />
On-board data terminal mount ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Shrinkwrap holder ○ ○ ○ ○ ○ ○ ○ ○<br />
Storage compartments ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Writing table<br />
Maintenance features<br />
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ●<br />
Easy access for maintenance ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Fault diagnosis facility ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Historic fault log<br />
Battery management features<br />
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Battery change facility ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Battery status indicator ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ○<br />
Battery discharge prevention system ● ● ● ● ● ● ● ●<br />
Built-in charger ● ○ ○ ○ ○ ○ ○ ○ ○<br />
Heavy-duty battery compartments ● ● ● ● ● ● ● ● ○ ○<br />
Sideways battery change<br />
Special applications<br />
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ●<br />
Coldstore version ○ ○ ○ ○ ○ ○ ○ ○<br />
EEx version (ATEX) ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
SSE160D<br />
SRE135/160/L
103<br />
Feature Check<br />
● standard ○ option<br />
RRE120M<br />
RRE140M<br />
RRE160M<br />
Truck features<br />
Adjustable width over forks ● ● ●<br />
Choice of cab widths ○ ○<br />
Choice of chassis widths ○<br />
Driver facing forks ●<br />
Fork spreader ○ ○ ●<br />
Four-wheel design ●<br />
Heavy-duty models ○<br />
High-capacity battery models ○<br />
High performance models ○<br />
Sideshift ○ ○<br />
Integrated sideshift ○ ○ ○<br />
Tilting forks ● ● ●<br />
Tilting mast<br />
Driving features<br />
●<br />
360° progressive steering ● ● ●<br />
Automatic deceleration ● ● ●<br />
Electronic braking system ● ● ●<br />
Electronic regenerative brakes (motor) ● ● ●<br />
Electronic speed control<br />
Controls and instruments<br />
● ● ●<br />
Adjustable BT Control console ● ● ●<br />
Creep speed function ● ●<br />
Drive motor temperature warning ● ● ●<br />
Electronic controller temperature warning ● ● ●<br />
Electronic height indicator ○ ○ ○<br />
Electronic fingertip controls ● ● ●<br />
Height pre-selector ○ ○ ○<br />
Hour meter (working hours) ● ● ●<br />
Information display ● ● ●<br />
Lift motor temperature warning ● ● ●<br />
Load information display ○ ○ ○<br />
Mini-joystick electronic controls ● ● ●<br />
Multifunction control ○ ○ ○<br />
Power/Electronic steering ● ● ●<br />
Split control panel ●<br />
Steering direction indicator ● ● ●<br />
Camera/monitor system ○<br />
Twin direction controls ●<br />
Weight indicator<br />
Safety features<br />
○ ●<br />
Automatic parking brake ● ● ●<br />
BT Access Control (PIN codes) ● ●<br />
Smart Access (electronic cards/fobs) ○ ○<br />
Clear-view mast ● ● ●<br />
Clear-view overhead guard ● ● ●<br />
Driver detection system ● ● ●<br />
Electronic support arm brakes (standard on RRE180–250) ○<br />
Emergency cut-off ● ● ●<br />
Load support ○ ○<br />
Parking brake ● ● ●<br />
Pedals as in a car ● ● ●<br />
Programmable performance ● ● ●<br />
Warning beacon ○ ○ ○<br />
Working lights ○ ○ ○<br />
RRE140—250<br />
RRE140E—250E<br />
FRE270<br />
● standard ○ option<br />
RRE120M<br />
RRE140M<br />
RRE160M<br />
Operator features<br />
Adjustable backrest ●<br />
Adjustable pedals ● ●<br />
Adjustable seat with safety belt ○ ○ ●<br />
Adjustable seat ● ● ●<br />
Adjustable steering wheel ● ● ●<br />
E-bar ● ●<br />
Enclosed cab ○ ○<br />
Heated seat ○ ○ ○<br />
Low step-in ● ● ●<br />
On-board data terminal mount ○<br />
Storage compartments ● ● ●<br />
Tilting cab (* standard on E-series) ○ ○*<br />
Writing table<br />
Maintenance features<br />
○ ○ ○<br />
Easy access for maintenance ● ● ●<br />
Fault diagnosis facility ● ● ●<br />
Historic fault log<br />
Battery management features<br />
● ● ●<br />
Battery change facility ○ ○ ○<br />
Battery status indicator ● ● ●<br />
Battery discharge prevention system ● ● ●<br />
Heavy-duty battery compartments ●<br />
Sideways battery change<br />
Special applications<br />
○ ○ ●<br />
Coldstore version ○ ○<br />
EEx version (ATEX) ○<br />
RRE140—250<br />
RRE140E—250E<br />
FRE270<br />
10
104<br />
● standard ○ option<br />
VRE125<br />
Truck features<br />
Adjustable width over forks ● ● ● ● ● ● ● ●<br />
Articulated chassis ● ●<br />
BT Advanced Lifting System (ALS) ● ●<br />
Choice of cab widths ● ● ● ●<br />
Choice of chassis widths ● ● ● ● ● ● ● ●<br />
Elevating platform ● ● ● ● ●<br />
Fork spreader ○ ○ ○ ○ ○ ○ ○<br />
Shuttle forks ● ○ ○ ○ ●<br />
Sideshift ○ ○ ○ ○<br />
Tilting forks ○ ○ ○ ○ ○ ○ ○<br />
Wire/rail guidance<br />
Driving features<br />
○ ○ ○ ○ ○ ○ ○ ○<br />
360° progressive steering ● ● ●<br />
Automatic deceleration ● ● ● ● ● ● ● ●<br />
Electronic braking system ● ● ● ● ● ● ● ●<br />
Electronic regenerative brakes (motor) ● ● ● ● ● ● ● ●<br />
Electronic speed control<br />
Controls and instruments<br />
● ● ● ● ● ● ● ●<br />
Adjustable BT Control console ● ● ● ● ● ● ● ●<br />
Auto-rotation ○ ○ ○ ○ ○ ○ ○<br />
Drive motor temperature warning ● ● ● ● ●<br />
Electronic controller temperature warning ● ● ● ● ●<br />
Electronic height indicator ● ● ● ● ● ● ● ●<br />
Electronic fingertip controls ● ● ● ● ● ● ● ●<br />
Height pre-selector ○ ○ ○ ○ ○ ○ ○ ○<br />
Hour meter (working hours) ● ● ● ● ● ● ● ●<br />
Information display ● ● ● ● ● ● ● ●<br />
Load information display ○ ○ ○<br />
Mini-joystick electronic controls ● ● ●<br />
Multifunction control ○ ○ ○<br />
Power/Electronic steering ● ● ● ● ● ● ● ●<br />
Split control panel ● ● ● ● ● ●<br />
Steering direction indicator ● ● ● ● ● ● ● ●<br />
Camera/monitor system ○ ○ ○ ○ ○<br />
Weight indicator<br />
Safety features<br />
● ● ● ○ ○ ○ ● ●<br />
Automatic parking brake ● ● ● ● ● ● ● ●<br />
BT Access Control ● ● ●<br />
BT Optipace System ● ● ● ● ● ● ● ●<br />
Clear-view mast ● ● ● ● ● ● ● ●<br />
Clear-view overhead guard ● ● ● ● ● ● ● ●<br />
Driver detection system ● ● ● ● ● ● ● ●<br />
Electronic support arm brakes ● ● ● ○ ○ ● ○ ○<br />
Emergency cut-off ● ● ● ● ● ● ● ●<br />
Parking brake ● ● ● ● ● ● ● ●<br />
Pedals as in a car ● ● ●<br />
Programmable gate security ● ●<br />
Programmable performance ● ● ● ● ● ● ● ●<br />
Warning beacon ○ ○ ○ ● ● ● ● ●<br />
Working lights ○ ○ ○ ○ ○ ○ ○ ○<br />
VRE125SF<br />
VRE150<br />
VCE100<br />
VCE120<br />
VCE135<br />
VCE125ASF<br />
VCE150A<br />
● standard ○ option<br />
VRE125<br />
VRE125SF<br />
Operator features<br />
Adjustable seat with safety belt ○ ○ ○<br />
Adjustable seat ● ● ● ● ● ● ● ●<br />
Adjustable steering wheel ● ● ● ● ● ● ● ●<br />
E-bar ● ● ●<br />
Enclosed cab ○ ○ ○ ○ ○<br />
Folding seat ● ● ● ● ●<br />
Heated seat ○ ○ ○ ○ ○<br />
Low step-in ● ● ● ● ● ● ● ●<br />
On-board data terminal mount ○ ○ ○<br />
Storage compartments ● ● ●<br />
Writing table<br />
Maintenance features<br />
○ ○ ○ ○ ○ ○ ○ ○<br />
Easy access for maintenance ● ● ● ● ● ● ● ●<br />
Fault diagnosis facility ● ● ● ● ● ● ● ●<br />
Historic fault log ● ● ● ● ●<br />
Lubrication points<br />
Battery management features<br />
● ● ● ● ●<br />
Battery change facility ● ● ● ● ● ● ● ●<br />
Battery status indicator ● ● ● ● ● ● ● ●<br />
Battery discharge prevention system ● ● ● ● ● ● ● ●<br />
Heavy-duty battery compartments ● ● ●<br />
Regenerative lowering ● ● ● ● ● ● ● ●<br />
Sideways battery change<br />
Special applications<br />
● ● ● ● ● ● ● ●<br />
Coldstore version ○ ○ ○ ○ ○<br />
EEx version (ATEX) ○ ○ ○<br />
VRE150<br />
VCE100<br />
VCE120<br />
Feature Check<br />
VCE135<br />
VCE125ASF<br />
VCE150A
105<br />
Feature Check<br />
● standard ○ option<br />
OSE250<br />
OSE250P<br />
OSE100<br />
OSE100W<br />
Truck features<br />
Adjustable width over forks ○ ○ ● ● ● ●<br />
Bogie fork wheels ● ● ● ● ● ●<br />
BT Powerdrive ● ● ● ● ● ● ● ● ● ● ●<br />
Choice of cab widths ● ● ● ● ● ● ● ● ● ●<br />
Choice of chassis widths ● ●<br />
Climber wheels ○ ○<br />
Elevating platform ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
High-capacity battery models ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ● ●<br />
High performance models ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Wire/rail guidance<br />
Driving features<br />
● ● ● ● ● ●<br />
180°+ steering ● ● ● ● ● ●<br />
200°+ steering ● ● ● ● ● ● ● ● ● ● ●<br />
Automatic deceleration ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Electronic braking system ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Electronic regenerative brakes (motor) ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Electronic speed control<br />
Controls and instruments<br />
● ● ● ● ● ● ● ● ● ● ●<br />
Adjustable BT Control console ● ● ● ● ● ●<br />
Adjustable E-man tiller arm ○ ○ ○ ○ ○ ○ ○<br />
Electronic height indicator ● ● ● ● ● ●<br />
Exterior lift/lower buttons ○<br />
Exterior lift/lower/forward buttons ○ ○ ○ ○ ○ ○ ○ ○<br />
Hour meter (working hours) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Information display ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Power/Electronic steering ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Steering direction indicator ● ● ● ● ● ●<br />
Switchable BT Control console ● ●<br />
Twin direction controls<br />
Safety features<br />
○<br />
Automatic parking brake ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
BT Access Control (PIN codes) ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Smart Access (electronic cards/fobs) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
BT Optipace System ● ● ● ● ● ●<br />
Clear-view mast ● ● ● ● ●<br />
Clear-view overhead guard ○ ○ ○ ○ ○ ● ● ● ●<br />
Driver detection system ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Emergency cut-off ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Folding sideguards ○ ● ○ ● ●○ ● ● ●<br />
Load support ○ ○ ○ ○ ○ ● ● ●<br />
Programmable gate security ● ● ● ● ● ●<br />
Programmable performance ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Protective bumpers ○ ○ ○ ○ ○ ○<br />
Warning beacon ● ● ● ● ● ●<br />
Working lights ○ ○ ○ ○<br />
OSE120<br />
OSE120P<br />
OSE120CB<br />
OSE200X<br />
OSE180XP<br />
OME100N<br />
OME100NW<br />
OME100<br />
OME100W<br />
OME100M<br />
OME100MW<br />
OME100H<br />
OME120HW<br />
● standard ○ option<br />
OSE250<br />
OSE250P<br />
OSE100<br />
OSE100W<br />
Operator features<br />
Adjustable backrest ● ● ● ● ● ●<br />
Adjustable seat ○<br />
E-bar ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Elevating picking shelf ○ ○ ○<br />
Folding seat ○ ○ ○ ○ ○<br />
Low step-in ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
On-board data terminal mount ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Shrinkwrap holder ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Step-up kit ○ ○ ○<br />
Storage compartments ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Writing table/surface<br />
Maintenance features<br />
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ○<br />
Easy access for maintenance ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Fault diagnosis facility ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Historic fault log ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Lubrication points<br />
Battery management features<br />
● ●<br />
Battery change facility ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
Battery status indicator ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Battery discharge prevention system ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Heavy-duty battery compartment ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ● ●<br />
Sideways battery change<br />
Special applications<br />
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ● ●<br />
Coldstore version ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○<br />
OSE120<br />
OSE120P<br />
OSE120CB<br />
OSE200X<br />
OSE180XP<br />
OME100N<br />
OME100NW<br />
OME100<br />
OME100W<br />
OME100M<br />
OME100MW<br />
OME100H<br />
OME120HW<br />
10
106<br />
● standard ○ option<br />
Truck features<br />
BT Powerdrive ●<br />
Choice of chassis widths ● ● ●<br />
High performance models ● ● ● ●<br />
Choice of connections and hooks<br />
Driving features<br />
● ● ● ●<br />
180°+ steering ● ●<br />
Automatic deceleration ● ● ● ●<br />
Electronic braking system ● ● ●<br />
Electronic regenerative brakes (motor) ●<br />
Electronic speed control<br />
Controls and instruments<br />
● ● ● ●<br />
Adjustable E-man control console ○<br />
Choice of permanent or foldable steering arm ●<br />
Hour meter ○ ● ● ●<br />
Information display ○ ● ● ●<br />
Power/Electronic steering ●<br />
Travel AC control<br />
Safety features<br />
● ● ●<br />
Automatic parking brake ● ● ● ●<br />
BT Access Control (PIN codes) ● ● ●<br />
Smart Access (electronic card/fob) ○<br />
Key switch start ●<br />
Driver detection system ● ● ●<br />
Emergency switch / lever ● ● ● ●<br />
Programmable performance ● ● ● ●<br />
Protective bumpers ○ ○ ○<br />
Electric horn ● ● ● ●<br />
TWE100<br />
TSE100<br />
TSE100W<br />
TSE300<br />
● standard ○ option<br />
Operator features<br />
E-bar ○<br />
Folding seat ○<br />
Choice of standing or sitting ●<br />
Low step-in ● ● ●<br />
On-board data terminal mount ○ ○ ○<br />
Shrinkwrap holder ●<br />
Storage compartments ○ ○ ●<br />
Writing table/surface<br />
Maintenance features<br />
○ ○ ○<br />
Easy access for maintenance ● ● ● ●<br />
Fault diagnosis ● ● ●<br />
Historic fault log ●<br />
Battery status indicator ● ● ● ●<br />
Battery discharge prevention system ● ● ●<br />
Battery change system<br />
Load carriers<br />
○ ○ ○ ○<br />
Choice of load carriers ○ ○ ○<br />
Choice of load carrier options ○ ○ ○<br />
TWE100<br />
TSE100<br />
Feature Check<br />
TSE100W<br />
TSE300
107<br />
Feature Check<br />
● standard ○ option<br />
Truck features<br />
High performance models ● ● ● ● ●<br />
Pin-type single-stage drawbar ● ● ● ● ●<br />
Pin-type double-stage drawbar ○<br />
Headlights ● ● ● ● ●<br />
Rear combination lights ○ ○ ○ ○ ●<br />
Pneumatic tyres ● ● ● ● ●<br />
7" cyclone air cleaner ●<br />
Steel cabin<br />
Driving features<br />
○ ○<br />
Automatic deceleration ● ●<br />
Electronic regenerative brakes (motor)<br />
Controls and instruments<br />
● ●<br />
Hour meter ● ● ● ● ●<br />
Information display ●<br />
Power/Electronic steering ●<br />
Travel AC control ● ● ● ●<br />
Tilt steering column<br />
Safety features<br />
○ ○ ●<br />
Key switch start ● ● ● ● ●<br />
Driver detection system ●* ●* ●* ●* ●*<br />
Emergency switch / lever ● ●<br />
Maximum-speed limit switch ● ●<br />
Protective bumpers ○ ○<br />
Electric horn ● ● ● ● ●<br />
Floor parking pedal ●<br />
Dual-action parking brake ● ● ● ●<br />
* <strong>Toyota</strong> OPS on <strong>Toyota</strong> Tracto models (on 2TG20.25, 2TD20.25, OPS only present on automatic transmission models)<br />
4CBT2.3<br />
4CBTk4<br />
4CBTY2<br />
4CBTYk4<br />
CBT4.6<br />
CBTY4<br />
2TG20.25<br />
2TD20.25<br />
● standard ○ option<br />
Operator features<br />
Low step-in ● ●<br />
Adjustable operator backrest ● ●<br />
Storage compartments<br />
Maintenance features<br />
● ● ● ●<br />
Easy access for maintenance ● ● ● ● ●<br />
Fault diagnosis ● ●<br />
Battery status indicator ● ● ● ●<br />
Battery discharge prevention system ● ● ● ●<br />
Battery change system ○ ○ ○ ○<br />
4CBT2.3<br />
4CBTk4<br />
4CBTY2<br />
4CBTYk4<br />
CBT4.6<br />
CBTY4<br />
2TG20.25<br />
2TD20.25<br />
10
108<br />
Electric counterbalanced trucks<br />
● standard<br />
<strong>Toyota</strong> electric counterbalanced trucks<br />
<strong>Toyota</strong> SAS (System of Active Stability) ● ● ● ● ● ● ●<br />
<strong>Toyota</strong> AC² power system ● ● ● ● ● ● ●<br />
<strong>Toyota</strong> ORS seat (Operator Restraint System) ● ● ● ● ● ●<br />
PVC Grammer seat ●<br />
<strong>Toyota</strong> OPS system (Operator Presence Sensing) ● ● ● ● ● ● ●<br />
Wide Visible Mast (V) [MFH: 3300 mm] ● ● ● ● ● ● ●<br />
Load Backrest [Height: 1120 mm] ●<br />
Load backrest [Height: 1220 mm] ● ● ●<br />
Forkbar [Length: 900 mm] ●<br />
Forkbar [Length: 920 mm] ● ●<br />
Forkbar [Length: 920, 1020, 1070 mm] ●<br />
Forkbar [Length: 1170 mm] ●<br />
Forkbar [Length: 810, 920, 970 mm] ●<br />
Forkbar [Length: 1600 mm] ●<br />
Forks [Length: 800 mm] ●<br />
Forks [Length: 1000 mm] ● ● ●<br />
Forks [Length: 800, 1000 mm] ●<br />
Forks [Length: 1070 mm] ●<br />
Forks [Length: 1200 mm] ●<br />
7FBEST10.13.15<br />
8FBET15.16k.16.18k.18.20<br />
8FBMT15.16.18.20<br />
7FBMF16.18.20.25.30.35<br />
7FBMF40.45.50<br />
8FBMHT60/70/85<br />
7FBCU15.18 / 8FBCU 20.25.30<br />
● standard<br />
7FBEST10.13.15<br />
8FBET15.16k.16.18k.18.20<br />
8FBMT15.16.18.20<br />
Feature Check<br />
<strong>Toyota</strong> electric counterbalanced trucks<br />
3-way valve (A400) ● ● ● ● ● ●<br />
4-way valve ●<br />
Pneumatic shaped cushion tyres ● ● ● ● ● ●<br />
Cushion tyres ●<br />
Drum brake system ● ●<br />
Wet disc brake system ● ● ● ● ●<br />
Hydraulic driver side levers ●<br />
Seat mounted hydraulic minilevers with travel direction switch ● ● ● ● ●<br />
Mechanical levers ●<br />
Car pedal layout ● ● ● ● ● ● ●<br />
Fully hydraulic power steering ● ● ● ● ● ● ●<br />
Digital multifunction display ● ● ● ● ● ● ●<br />
Memory tilt steering column ● ● ● ●<br />
Adjustable steering column ● ● ●<br />
Rear combination lights ●<br />
Electric parking brake ● ● ●<br />
Mechanical parking brake ● ● ● ●<br />
Emergency button/lever ● ● ●<br />
Storage space ● ● ● ● ● ● ●<br />
7FBMF16.18.20.25.30.35<br />
7FBMF40.45.50<br />
8FBMHT60/70/85<br />
7FBCU15.18 / 8FBCU 20.25.30
109<br />
Feature Check<br />
● standard<br />
Engine-powered counterbalanced trucks<br />
<strong>Toyota</strong> SAS (System of Active Stability) ● ● ● ● ● ● ● ●<br />
<strong>Toyota</strong> ORS (Operator Restraint System) seat ● ● ● ● ● ● ● ● ● ●<br />
<strong>Toyota</strong> OPS (Operator Presence Sensing) ● ● ● ● ● ● ● ● ● ●<br />
Wide Visible Mast (V) [MFH: 3000 mm] ● ● ● ● ● ● ● ●<br />
Wide Visible Mast (V) [MFH: 3300 mm] ● ●<br />
Load backrest (V and FSV masts)<br />
[Height: 1220 mm (7FD35.40.45) 1370 mm (7FDA50)]<br />
●<br />
Load backrest (V and FSV masts)<br />
[Height: 1220 mm (7FG35.40.45) 1370 mm (7FGA50)]<br />
●<br />
Load backrest (V and FSV masts) [Height: 1370 mm] ●<br />
Load backrest (V and FSV masts) [Height: 1370 mm]<br />
[Height: 1205 mm]<br />
●<br />
Load backrest [Height: 1220 mm] ● ● ● ● ●<br />
Load backrest [Height: 1370 mm] ●<br />
Long forkbar [Length: 810 mm] ●<br />
Long forkbar [Length: 920 mm (8FGCU20.25); 970 mm (8FGCU30)] ●<br />
Long forks [Length: 1000mm] ● ●<br />
Long forks [Length: 1070mm] ● ●<br />
LPG Exclusive ● ● ● ● ●<br />
8FGF15.18, 8FGKF20, 8FGF20.25.30, 8FGJF35<br />
8FDF15.18, 8FDKF20, 8FDF20.25.30, 8FDJF35<br />
7FG35.40.45, 7FGA50<br />
7FD35.40.45, 7FDA50<br />
5FG50.60.70<br />
50-5FD60.70, 5FD80<br />
8FGCU15.18<br />
8FGCU20.25.30<br />
7FGCU35.45<br />
7FGCU55.60.70<br />
● standard<br />
Engine-powered counterbalanced trucks<br />
2-way valve ● ● ● ●<br />
3-way valve ● ● ● ● ● ●<br />
Pneumatic tyres ● ● ● ● ● ●<br />
Cushion tyres ● ● ● ●<br />
Fully hydraulic power steering ● ● ● ● ● ● ● ●<br />
Fully hydraulic power steering & brake ● ●<br />
Adjustable tilt steering column ● ● ● ● ● ●<br />
Memory tilt steering column ● ● ● ●<br />
6" Cyclone air cleaner with snorkel air intake ●<br />
7" Cyclone air cleaner with snorkel air intake ● ● ● ●<br />
8" Cyclone air cleaner with snorkel air intake ● ● ● ● ●<br />
Foot operated parking brake ● ●<br />
Headlights ● ● ● ● ● ● ● ● ● ●<br />
Rear combination lights ● ●<br />
Tilt cylinder boots ● ●<br />
Upswept exhaust ● ●<br />
8FGF15.18, 8FGKF20, 8FGF20.25.30, 8FGJF35<br />
8FDF15.18, 8FDKF20, 8FDF20.25.30, 8FDJF35<br />
7FG35.40.45, 7FGA50<br />
7FD35.40.45, 7FDA50<br />
5FG50.60.70<br />
50-5FD60.70, 5FD80<br />
8FGCU15.18<br />
8FGCU20.25.30<br />
7FGCU35.45<br />
7FGCU55.60.70<br />
Engine-powered counterbalanced trucks<br />
10
TP-Technical Publications, Sweden — 749802-040, 1205<br />
TOYOTA MATERIAL HANDLING EUROPE, MANAGING THE TOYOTA AND BT MATERIALS HANDLING BRANDS IN EUROPE