Installation and operating instructions Swing Gate ... - Link Care Ltd
Installation and operating instructions Swing Gate ... - Link Care Ltd
Installation and operating instructions Swing Gate ... - Link Care Ltd
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<strong>Installation</strong> <strong>and</strong> <strong>operating</strong> <strong>instructions</strong><br />
<strong>Swing</strong> <strong>Gate</strong> Opener<br />
TERRA 180/182 – TERRA 250/252 –<br />
TERRA 320/322
Safety relevant rules <strong>and</strong> regulations _____________________________________________________________3<br />
General notes of safety _________________________________________________________________________4<br />
1. Usage _____________________________________________________________________________________5<br />
2. Technical Data ______________________________________________________________________________5<br />
3. <strong>Installation</strong> dimensions (example) ______________________________________________________________6<br />
4. <strong>Installation</strong>__________________________________________________________________________________7<br />
4.1. Tools needed ______________________________________________________________________________8<br />
4.2. <strong>Installation</strong> at the gate <strong>and</strong> gate post __________________________________________________________9<br />
4.2.1. <strong>Installation</strong> at the gate post____________________________________________________________________9<br />
4.2.2. Emergency release_______________________________________________________________________10<br />
4.2.3. Emergency releasing _____________________________________________________________________10<br />
4.2.4. Engaging of emergency release ____________________________________________________________10<br />
4.2.5. <strong>Installation</strong> at the gate ____________________________________________________________________11<br />
4.3. Checking of the movement _________________________________________________________________12<br />
4.4. Adjusting of the internal stops with the MO36 __________________________________________________13<br />
4.5. Removing of adjustment clip ________________________________________________________________18<br />
4.6. Mounting of cover plate ____________________________________________________________________19<br />
4.7. Re-adjusting of internal stops _______________________________________________________________20<br />
5. <strong>Installation</strong> example _________________________________________________________________________21<br />
6. Electrical installation ________________________________________________________________________21<br />
7. Connection plan of the controller MO36 ________________________________________________________22<br />
8. Programming MO36 _________________________________________________________________________25<br />
8.1. Learning sequence ________________________________________________________________________25<br />
8.1.1. Sequence P1: Learning of the running distance_______________________________________________26<br />
8.1.2. Sequence P2: Adjusting of force <strong>and</strong> speed __________________________________________________27<br />
8.1.3. Sequence P3: Time lag of the pedestrian wing (closing)________________________________________27<br />
8.1.4. Sequence P4: Time lag of the main wing (opening) ____________________________________________27<br />
8.1.5. Sequence P5: Learning <strong>and</strong> deleting of code for radio remote control for BT, BTG <strong>and</strong> MULTI________28<br />
8.1.6. Sequence P6: Automatic closure for complete opening ________________________________________28<br />
8.1.7. Sequence P7: Automatic closure for pedestrian wing __________________________________________29<br />
8.1.8. Sequence P8: Warning prior to opening <strong>and</strong> closing___________________________________________30<br />
8.1.9. Sequence P9: Photo-cell function __________________________________________________________30<br />
8.1.10. Sequence PA: Photo-cell testing __________________________________________________________31<br />
8.1.11. Sequence PB: Lockage function for the photo-cells __________________________________________33<br />
8.1.12. Sequence PC: Pressure relief of electromechanical bolt_______________________________________34<br />
8.1.13. Sequence PD: Wind blast suppression _____________________________________________________34<br />
8.1.14. Sequence PE: Multi-functional relay _______________________________________________________34<br />
8.1.15. Sequence PF: Return to original settings ___________________________________________________35<br />
9. Safety contact profiles for gate open (SLA) <strong>and</strong> close (SLZ)________________________________________35<br />
10. Additional functions <strong>and</strong> additional modules ___________________________________________________36<br />
11. Power failure ______________________________________________________________________________37<br />
12. Fault diagnosis ____________________________________________________________________________37<br />
13. Technical data MO36 _______________________________________________________________________38<br />
© 14.11.2005 ELKA-Torantriebe GmbH u. Co. Betriebs KG Page 2 TERRA 180/182 - 250/252 – 320/322
Safety relevant rules <strong>and</strong> regulations<br />
The swing gate controller MO36 has been developed <strong>and</strong> manufactured according to EN12453 Industrial<br />
commercial <strong>and</strong> garage doors <strong>and</strong> gates – Safety in use of power operated doors - Requirements. All notes<br />
in this instruction have to be obeyed by the user. All work <strong>and</strong> repairs on electrical appliances must be<br />
carried out by qualified persons only. They have to be knowledgeable about the relevant regulations. They<br />
have to be able to recognise possible safety hazards <strong>and</strong> take necessary safety actions. The operational<br />
safety of the controller MO36 is only guaranteed during usage as intended.<br />
During installation, initial operation phase, maintenance <strong>and</strong> testing of the controller the individually relevant<br />
regulations for safety <strong>and</strong> accident prevention have to be obeyed.<br />
These are the following directives <strong>and</strong> st<strong>and</strong>ards: (list is not necessarily complete):<br />
- EN12445: Industrial commercial <strong>and</strong> garage doors <strong>and</strong> gates – Safety in use of power operated<br />
doors – Test methods<br />
- EN12453: Industrial commercial <strong>and</strong> garage doors <strong>and</strong> gates – Safety in use of power operated<br />
doors - Requirements<br />
- EN60335-1: Household <strong>and</strong> similar electrical appliances – Safety –Part 1: General requirements<br />
Power supply: 230Vac, 50Hz, single phase.<br />
Connection: By fixed wiring <strong>and</strong> main switch (on site) or flexible wiring with cable stress relief device<br />
according European st<strong>and</strong>ards.<br />
Symbols:<br />
WARNING! Danger of harm to people <strong>and</strong> objects<br />
INFORMATION! Important information for installation <strong>and</strong> operation<br />
REMARK! Remarks for the installation<br />
© 14.11.2005 ELKA-Torantriebe GmbH u. Co. Betriebs KG Page 3 TERRA 180/182 - 250/252 – 320/322
General notes of safety<br />
These <strong>operating</strong> <strong>instructions</strong> must be available on site at all times. It should be read thoroughly by all<br />
persons who use, or service the appliances. Improper usage or servicing or ignoring the <strong>operating</strong><br />
<strong>instructions</strong> can be a source of danger for persons, or result in material damage. If the meaning of any part<br />
of these <strong>instructions</strong> isn’t clear, then please contact ELKA Torantriebe GmbH u. Co. Betriebs KG before you<br />
use the appliance.<br />
This applies to all setup procedures, fault finding, disposal of material, care <strong>and</strong> servicing of the appliance.<br />
The accident prevention regulations <strong>and</strong> applicable technical regulations (e.g. safety or electrical) <strong>and</strong><br />
environment protection regulations of the country in which the appliance is used also apply.<br />
All repairs on the appliances must be carried out by qualified persons. ELKA Torantriebe GmbH u. Co.<br />
Betriebs KG accepts no liability for damage which is caused by using the appliance for purposes other than<br />
those for which it is built.<br />
ELKA Torantriebe GmbH u. Co. Betriebs KG cannot recognise every possible source of danger in advance.<br />
If the appliance is used other than in the recommended manner, the user must ascertain that no danger for<br />
himself or others will result from this use. He should also ascertain that the planned use will have no<br />
detrimental effect on the appliance itself. The appliance should only be used when all safety equipment is<br />
available <strong>and</strong> in working order. All faults which could be a source of danger to the user or to third persons<br />
must be eliminated immediately. All warning <strong>and</strong> safety notices on the appliances must be kept legible.<br />
All electrical periphery equipment which is connected to the appliance must have a CE Mark, which ensures<br />
that it conforms to the relevant EEC regulations. Neither mechanical nor electrical alterations to the<br />
appliance, without explicit agreement of the manufacturer, are allowed. All alterations or extensions to the<br />
appliance must be carried out with parts which ELKA Torantriebe GmbH u. Co. Betriebs KG have defined as<br />
suitable for such alterations, <strong>and</strong> be carried out by qualified personnel.<br />
Any contravention of these conditions revokes the manufacturer’s guarantee <strong>and</strong> also the CE Mark <strong>and</strong> the<br />
user is alone responsible for the consequences.<br />
Our service department is available to answer all queries about these conditions <strong>and</strong>, of course, about our<br />
appliances.<br />
The operation of the system within CEN countries must also be conformant with the European safety-relevant<br />
directives <strong>and</strong> st<strong>and</strong>ards.<br />
We reserve the right to make technical improvements without prior notice.<br />
© 14.11.2005 ELKA-Torantriebe GmbH u. Co. Betriebs KG Page 4 TERRA 180/182 - 250/252 – 320/322
1. Usage<br />
The TERRA is suitable for one or two-winged gates moving horizontally <strong>and</strong> having low<br />
wind resistance. For max. width <strong>and</strong> weight of gate wing see table below.<br />
When usage is different from the above samples, please contact your<br />
supplier.<br />
2. Technical Data<br />
TERRA 180/182<br />
one winged gate /<br />
two winged gate<br />
TERRA 250/252<br />
one winged gate /<br />
two winged gate<br />
TERRA 320/322<br />
one winged gate /<br />
two winged gate<br />
Maximum width of wing * 1.800mm / wing 2.500mm / wing 3.200mm / wing<br />
Maximum weight of wing * 500kg 500kg 500kg<br />
Electromagnetic bolt No No<br />
Yes, required for<br />
wings from 2.500mm<br />
Emergency release on current failure Yes Yes Yes<br />
Opening angle max. 180° 180° 180°<br />
Running time (opening angle 90°) **<br />
(each wing)<br />
Limit stoppers at opened <strong>and</strong> closed<br />
positions ***<br />
approx. 12s approx. 12s approx. 16s<br />
Position CLOSE recommended (required for wings from2.500mm)<br />
Position OPEN not required (required for wings from2.500mm)<br />
Power supply 230V, 50Hz 230V, 50Hz 230V, 50Hz<br />
Operating voltage 24 V = 24 V = 24 V =<br />
Duty cycle 50% 50% 50%<br />
Blocking when open / closed Yes Yes Yes<br />
Soft-Start <strong>and</strong> Soft-Stop<br />
Yes, with ramp<br />
function<br />
Yes, with ramp<br />
function<br />
Yes, with ramp<br />
function<br />
Pedestrian opening Yes Yes Yes<br />
Controller, separately (WxHxL)<br />
MO36<br />
(175x260x100mm)<br />
MO36<br />
(175x260x100mm)<br />
MO36<br />
(175x260x100mm)<br />
Traffic light Module (optional) Module (optional) Module (optional)<br />
Safety contact profile<br />
Separately for OPEN<br />
<strong>and</strong> CLOSE<br />
Separately for OPEN<br />
<strong>and</strong> CLOSE<br />
Separately for OPEN<br />
<strong>and</strong> CLOSE<br />
Weight approx. 47kg / 92kg approx. 48kg / 93kg approx. 49kg / 94kg<br />
Degree of protection IP 44 IP 44 IP 44<br />
Temperature range -20°C up to +70°C -20°C up to +70°C -20°C up to +70°C<br />
Maintenance<br />
The maintenance intervals must be decided individually as they are<br />
dependent on the frequency of use. We recommend maintenance at least<br />
once every 12 months.<br />
* gates with low wind resistance Table 1<br />
** depending on the installation dimensions<br />
*** end stops at the main wing are not necessarily required for a gate width up to<br />
2,500mm, but are recommended for position CLOSED.<br />
© 14.11.2005 ELKA-Torantriebe GmbH u. Co. Betriebs KG Page 5 TERRA 180/182 - 250/252 – 320/322
3. <strong>Installation</strong> dimensions (example)<br />
When installing next to the gate either with set 1 or set 2, please use the<br />
measurements in the respective installation manual.<br />
Drawing 1<br />
Drawing 2<br />
Please make sure, that the gate wings can be moved easily <strong>and</strong> that the axis of<br />
rotation is in a completely vertical position.<br />
End stops for gate OPEN <strong>and</strong> CLOSED are required for wings of 2,500mm <strong>and</strong><br />
larger.<br />
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4. <strong>Installation</strong><br />
Important:<br />
Warning! The controller needs to be disconnected while welding is<br />
performed on the gate.<br />
Internal stops have to be adjusted according to paragraph 4.4, even though when<br />
external stops exist (see also paragraph 4.2 – emergency release).<br />
Do not remove the adjustment clip before the adjustment of the internal<br />
stops is completed (see paragraph 4.5 – removing of the adjustment clip).<br />
Warning! Please do not leave the emergency release key in the key lock.<br />
Please do not remove the protective foil <strong>and</strong> the protective tape before<br />
installation has been completed (see paragraph 4.2).<br />
In case external stops exist <strong>and</strong> are in use, adjust the wing/s in such a way<br />
that they touch the external stops with the least possible tension.<br />
The motor-connection cable (cross section 5x1.5mm²) should be laid through<br />
a suitable conduit (shortest distance) to the next joint box. This mechanical<br />
protection (conduit) has to be assured all the way to the joint box. Use a<br />
suitable cable from the joint box onward.<br />
Grommet<br />
Drawing 3<br />
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Mechanical parts<br />
1 2 3 4<br />
5 6 7 8<br />
1 Housing<br />
2 Cover plate<br />
3 Support profile<br />
4 Mounting plate<br />
5 <strong>Gate</strong> support<br />
6 Welding profile<br />
7 Emergency release lever<br />
8 Adjustment clip<br />
4.1. Tools needed<br />
The following tools are needed (on site) for the installation:<br />
1 Torque wrench 30 – 50Nm<br />
1 Allen key 6mm matching the above<br />
1 Extension piece 100mm for torque wrench<br />
1 Allen key 4mm (ball-ended)<br />
<strong>Installation</strong> bolts on site.<br />
Drawing 4<br />
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4.2. <strong>Installation</strong> at the gate <strong>and</strong> gate post<br />
4.2.1. <strong>Installation</strong> at the gate post<br />
Depending on the type of gate post, installation is possible either completely on site,<br />
partially prepared on site, or completely prepared at the installer`s workshop.<br />
Important: The bottom of the underfloor opener has to be set on a concrete foundation<br />
(on site). The 4 mounting straps are only an installation aid. They are not made for<br />
absorption of the force developed during movement of the gate. The underfloor housing<br />
has to be laid in concrete at least half way up the sides of the housing.<br />
Note: Do not remove the protective foil <strong>and</strong> the protective tape which covers the gap<br />
between the cover plate <strong>and</strong> the underfloor housing. They protect the seal area against<br />
building material during the installation<br />
a) Wall or wall posts:<br />
The underfloor housing of the TERRA gate opener has 4 mounting straps on its rear<br />
side to screw onto the post. Please see the drawing with the height measurements<br />
below for the positioning of the screws to set the rawl plugs in the walling.<br />
Drawing 5<br />
b) Metal posts:<br />
At gate posts made of steel or aluminium you may pre-mount fastening straps,<br />
where the underfloor housing can then be fixed with screws.<br />
c) Metal posts:<br />
You pre-mount the gate opener onto the gate at your workshop completely <strong>and</strong><br />
install this unit on site.<br />
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4.2.2. Emergency release<br />
Damit die Notentriegelung einw<strong>and</strong>frei arbeitet, muss der Torflügel mechanisch<br />
spannungsarm in der Position AUF und ZU stehen.<br />
4.2.3. Emergency releasing<br />
Drawing 6<br />
Open the cover of the cylinder lock below the gate support (see drawing 6). Insert the key<br />
<strong>and</strong> turn it 90° anti-clockwise. Pull the emergency release lever downwards. The gate<br />
opener is now released <strong>and</strong> the gate can be moved freely.<br />
ATTENTION! The internal stops are not working now. The gate now can be<br />
moved further than the regular end positions.<br />
4.2.4. Engaging of emergency release<br />
Push the emergency release lever up. Turn the key 90° clockwise. Remove the key <strong>and</strong><br />
close the cover of the cylinder lock. Move the gate until the emergency release engages.<br />
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4.2.5. <strong>Installation</strong> at the gate<br />
Use the included welding profile. There are 4 tapholes at one end of the welding profile.<br />
The pivot point of the gate is located between these tapholes.<br />
60<br />
33<br />
320<br />
We recommend the use of the upper hinge-set.<br />
Emergency release Driver plate<br />
Pivot point<br />
Drawing 7<br />
Drawing 8<br />
© 14.11.2005 ELKA-Torantriebe GmbH u. Co. Betriebs KG Page 11 TERRA 180/182 - 250/252 – 320/322
The welding profile can be used as drilling template.<br />
Connect the gate support with the provided screws to the gate wing. The emergency<br />
release is located in the gate support. Use the enclosed key to release the emergency<br />
release lock <strong>and</strong> push the lever down. The nosing moves into the gate support. There is a<br />
50mm ∅ drilling hole in the bottom of the gate support. Now place the gate into the upper<br />
hinge. Place the gate with the gate support onto the gearbox shaft, which protrudes from<br />
the underfloor opener. Push the lever up <strong>and</strong> lock the emergency release with the key (see<br />
drawing 7).<br />
Drawing 9<br />
Move the gate until the nosing of the emergency release engages into the driver plate by<br />
itself. Now the gate opener <strong>and</strong> the gate wing are connected again.<br />
4.3. Checking of the movement<br />
Release the gate opener manually again. Check, if the gate can be moved easily by h<strong>and</strong><br />
between OPEN <strong>and</strong> CLOSED. Engage the release in any chosen gate position. When the<br />
gate is moved again, the nosing engages automatically (original installation position). Now<br />
the gate opener <strong>and</strong> the gate wing are connected again.<br />
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4.4. Adjusting of the internal stops with the MO36<br />
4.4.1. Information for the adjusting<br />
Note: For gates with two wings, the pedestrian wing opens first.<br />
Max. permitted force setting: The original setting is force level 30. Change the force<br />
settings only, when the original settings are not sufficient during learning. The max.<br />
permitted force setting depends on the gate opener size:<br />
<strong>Gate</strong> opener max. force setting<br />
TERRA 180/182 35<br />
TERRA 250/252 55<br />
TERRA 320/322 75<br />
Table 2<br />
Nosing support<br />
Ring stoppers<br />
Interneral stop<br />
Internal nosing<br />
Adjustment clip<br />
Gear shaft<br />
Drawing 10<br />
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4.4.2. <strong>Gate</strong>s with one wing<br />
a. Remove the protective foil <strong>and</strong> protective tapes from the gate opener.<br />
b. Remove the cover plate from the underfloor housing.<br />
c. Make sure that the adjustment clip is in its position.<br />
d. Check that the emergency release is engaged. The gate wing should not be in either<br />
end position.<br />
e. Now connect the gate opener to the 5-pin connection FAHR on the controller MO36.<br />
Please pay attention to the correct wiring.<br />
Contacts at the motor<br />
(Cable cross section)<br />
Mark Contacts on the MO36<br />
green (0.15mm²) 1 GND<br />
white (0.15mm²) 2 IMP<br />
brown (0.15mm²) 3 I+<br />
blue (1.5mm²) 4 M-<br />
brown (1.5mm²)<br />
f. Connect to the mains.<br />
5 M+<br />
Table 3<br />
Attention: During the next steps the gate wing will be moved electrically.<br />
Make sure the range of movement is free from obstacles.<br />
Attention: During learning the safety devices can react differently from the<br />
normal operation.<br />
g. Press the button LERN on the controller for approx. 2 seconds. The display shows P1.<br />
h. Press the button LERN again. The display now shows 1F.<br />
i. Now select the number of gate wings. Confirm the displayed 1F (for one wing) with the<br />
button LERN.<br />
j. The display shows HA (manual operation).<br />
k. Now you can move the gate wing into the end positions in slow mode (dead man´s<br />
function). The gate wing moves into direction OPEN only as long as button BT is<br />
pressed. When button BT is pushed again, the wing moves into direction CLOSED.<br />
l. Now move the gate wing with button BT into the end postitions OPEN <strong>and</strong> CLOSED.<br />
The internal end stops are now adjusted but not fixed.<br />
m. Move the gate wing with button BT into position „half OPEN“.<br />
Attention: Do not give any further comm<strong>and</strong>s to the controller now.<br />
j. Remove the plug from the 5-pin connection FAHR.<br />
k. Mark the position of the pinion <strong>and</strong> the gear shaft to each other for the following<br />
installation steps (see drawing 9).<br />
l. Remove the marked pinion off the gear shaft.<br />
m. Now you can reach the 8 countersunk-screws (by 6mm allen key).<br />
These screws must be tightened by a torque wrench<br />
with 45 Nm.<br />
Use the torque wrench to fix the internal stops!<br />
© 14.11.2005 ELKA-Torantriebe GmbH u. Co. Betriebs KG Page 14 TERRA 180/182 - 250/252 – 320/322
n. Replace the pinion <strong>and</strong> make sure that the marks on pinion <strong>and</strong> gear shaft correspond.<br />
o. Replace the plug to the 5-pin connection FAHR.<br />
Attention: The gate moves automatically during the next installation step.<br />
p. Next the controller learns the running distance of the gate wing. Push the button LERN.<br />
The controller moves the gate wing into direction OPEN until the end stop <strong>and</strong> then into<br />
direction CLOSED until the end stop (display P2).<br />
The gate is now in position CLOSED. Should the gate now be in position OPEN, the<br />
wires 4 <strong>and</strong> 5 of the motor connection cable at the 5-pin connection have to be<br />
switched. Then repeat step p) by pressing button BTG once (display P1) <strong>and</strong><br />
pressing button LERN three times (display 1F, HA <strong>and</strong> AU).<br />
q. Push button BT until PP is displayed. Confirm with button LERN.<br />
In case it is necessary to change the position of the internal stops (changing<br />
of the gate, exchanging of the motor etc.), see paragraph 4.7. – Re-adjusting<br />
of internal stops.<br />
r. Continue with paragraph 4.5.<br />
For additional options for adjusting of the controller see paragraph 8.1.<br />
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4.4.3. <strong>Gate</strong>s with two wings<br />
a. Remove the protective foil <strong>and</strong> protective tapes from the gate opener.<br />
b. Remove the cover plate from the underfloor housing.<br />
c. Make sure that the adjustment clip is in its position.<br />
d. Check that the emergency release is engaged. The gate wings should not be in either<br />
end position.<br />
e. Now connect the gate openers to the 5-pin connections FAHR <strong>and</strong> GEH on the<br />
controller MO36. Please pay attention to the correct wiring.<br />
Contacts at the motor<br />
(Cable cross section)<br />
Mark Contacts on the MO36<br />
green (0,15mm²) 1 GND<br />
white (0,15mm²) 2 IMP<br />
brown (0,15mm²) 3 I+<br />
blue(1,5mm²) 4 M-<br />
brown (1,5mm²)<br />
f. Connect to the mains.<br />
5 M+<br />
Tabelle 4<br />
Attention: During the next steps the gate wing will be moved electrically.<br />
Make sure the range of movement is free from obstacles.<br />
Attention: During learning the safety devices can react differently from the<br />
normal operation.<br />
g. Press the button LERN on the controller for approx. 2 seconds. The display shows P1.<br />
h. Press the button LERN again. The display now shows 1F.<br />
i. Now select the number of gate wings. Push button BT until it displays 2F. Confirm the<br />
displayed 2F (for two wings) with the button LERN.<br />
j. The display shows HA (manual operation).<br />
k. Now you can move each gate wing separately into the end positions in slow mode<br />
(dead man´s function). The main wing moves into direction OPEN only as long as<br />
button BT is pressed. When button BT is pushed again, the wing moves into direction<br />
CLOSED. The pedestrian wing moves into direction OPEN only as long as button BTG<br />
is pressed. When button BTG is pushed again, the wing moves into direction CLOSED.<br />
l. Now move the main wing with button BT into the end postitions OPEN <strong>and</strong> CLOSED.<br />
Now move the pedestrian wing with button BTG into the end positions OPEN <strong>and</strong><br />
CLOSED. The internal end stops are now adjusted but not fixed.<br />
m. Move the gate wings with button BT <strong>and</strong> BTG into position „half OPEN“.<br />
Attention: Do not give any further comm<strong>and</strong>s to the controller now.<br />
n. Remove the plug from the 5-pin connection FAHR.<br />
o. Mark the position of the pinion <strong>and</strong> the gear shaft to each other for the following<br />
installation steps (see drawing 9).<br />
p. Remove the marked pinion off the gear shaft.<br />
q. Now you can reach the 8 countersunk-screws (by 6mm allen key).<br />
These screws must be tightened by a torque wrench with<br />
45 Nm.<br />
Use the torque wrench to fix the internal stops!<br />
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. Replace the pinion <strong>and</strong> make sure that the marks on pinion <strong>and</strong> gear shaft correspond.<br />
s. Replace the plug to the 5-pin connections.<br />
Attention: The gate moves automatically during the next installation step.<br />
t. Next the controller learns the running distance of the gate wing. Push the button LERN.<br />
The controller moves the gate wing into direction OPEN until the end stop <strong>and</strong> then into<br />
direction CLOSED until the end stop (display P2).<br />
The gate is now in position CLOSED. Should the gate now be in position OPEN, the<br />
wires 4 <strong>and</strong> 5 of the motor connection cable at the 5-pin connection have to be<br />
switched. Then repeat step p) by pressing button BTG once (display P1) <strong>and</strong><br />
pressing button LERN three times (display 2F, HA <strong>and</strong> AU).<br />
u. Push button BT until PP is displayed. Confirm with button LERN.<br />
In case it is necessary to change the position of the internal stops (changing<br />
of the gate, exchanging of the motor etc.), see paragraph 4.7. – Re-adjusting<br />
of internal stops.<br />
v. Continue with paragraph 4.5.<br />
For additional options for adjusting of the controller see paragraph 8.1.<br />
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4.5. Removing of adjustment clip<br />
To adjust the internal end stops it is absolutely necessary that the nosings are not active.<br />
Deactivate them with the adjustment clip. To activate the nosings for regular operation,<br />
remove the adjustment clip. Pull the clip out of the gate opener using the adhesive strap.<br />
Marks<br />
(see 4.8f)<br />
Adjustment clip<br />
Gear shaft<br />
Pinion<br />
Drawing 11<br />
For perfect operation of the gate system it is now necessary to activate the pressure<br />
relief for the electromagnetic bolt.<br />
a. Press the button LERN on the controller for approx. 2 seconds (display shows P1)<br />
b. Push button BT a few times until the display shows PC.<br />
c. Push button LERN (display shows S1)<br />
d. Push button BT (display shows S2). Confirm with button LERN.<br />
e. Push button BT a few times until the diplay shows PP.<br />
f. Push button LERN.<br />
g. The selection is now active.<br />
Save the adjustment clip with the manual. Do not dispose of the adjustment<br />
clip!<br />
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4.6. Mounting of cover plate<br />
ATTENTION! Make sure the seal area at coverplate <strong>and</strong> underfloor housing is free<br />
of dirt.<br />
ATTENTION! Make sure the seal is free of dirt <strong>and</strong> damages.<br />
Replace the cover plate onto the underfloor housing.<br />
Underfloor housing<br />
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Seal<br />
6 x Screw with seal<br />
Drawing 12<br />
Drawing 13: Cover plate<br />
ATTENTION! Tighten the screws only 1 turn unto the point when the thread<br />
barely holds the screws. Do not fasten the screws completely yet.<br />
Piece by piece insert all fastening screws, starting at the corners. Please make sure not to<br />
damage the seal. Please make sure that the 6 fastening screws at the gear shaft are<br />
equipped with their seals. The seal between cover plate <strong>and</strong> housing is to be<br />
inserted according to the drawing.<br />
Now the fastening screws can be tightend crosswise -step by step- completely.
4.7. Re-adjusting of internal stops<br />
In case it is necessary to change the position of the internal stops (changing<br />
of the gate, exchanging of the motor etc.), follow these steps:<br />
a. Check that the emergency release is engaged. The gate wings should not be in<br />
either end position.<br />
b. Press the button LERN on the controller for approx. 2 seconds. The display shows<br />
P1.<br />
c. Confirm with the button LERN. The display shows HA (manual operation).<br />
d. Move the gate wings with button BT <strong>and</strong> BTG into position „half OPEN“.<br />
Attention: Do not give any further comm<strong>and</strong>s to the controller now.<br />
e. Remove the plug from the 5-pin connection FAHR or GEH.<br />
f. Insert the adjustment clip from above into the gate opener. The level part of the<br />
adjustment clip points away from the gear shaft.<br />
g. Make sure the marks on the pinions <strong>and</strong> gear shaft correspond (see drawing 9).<br />
h. Remove the marked pinion off the gear shaft.<br />
i. Losen the 8 countersunk-screws (6mm allen screw, M10x25) only far enough until<br />
they can be turned freely. Do not remove the screws.<br />
j. Turn the nosing stoppers, one clockwise <strong>and</strong> the other one counterclockwise until<br />
they touch the internal stop (see drawing 10).<br />
k. Replace the pinion <strong>and</strong> make sure that the marks on pinion <strong>and</strong> gear shaft<br />
correspond.<br />
l. Replace the plug to the 5-pin connections.<br />
m. Continue with paragraph 4.4.2.g (gates with on wing) or 4.4.3.g (gates with two<br />
wings).<br />
Drawing 14: Turning of the nosing stoppers (see 4.7.h.)<br />
Nosing stoppers<br />
Internal stop<br />
Countersunk-screws<br />
M10x25<br />
Torque 45Nm<br />
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5. <strong>Installation</strong> example<br />
6. Electrical installation<br />
Drawing 15<br />
For swing gate openers with radio remote control the controller MO36 should be installed<br />
as close as possible to the gate. The control box should be mounted with the entrance for<br />
wiring at the bottom.<br />
The lead from controller to motor should have at least the cross section stated below. A<br />
smaller gauge will have adverse effect on the motor performance.<br />
Cross section: 5 x 1.5 mm² up to max. 20 m<br />
Cross section: 5 x 2.5 mm² up to max. 40 m<br />
Power supply: 230Vac, 50Hz, single phase<br />
Connection: By fixed wiring <strong>and</strong> main switch (on site) or flexible wiring with cable<br />
stress relief device according to European st<strong>and</strong>ards.<br />
For the connection motor – controller please use a suitable cable (underground<br />
cable), possibly with a mechanical protection (conduit). The motor cable (enclosed in<br />
shipment) is only suited for the shortest way to the connection box, possibly with a<br />
mechanical protection. To avoid mistakes please use marked (colour) or numbered<br />
leads within the 5-leads cable.<br />
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7. Connection plan of the controller MO36<br />
Each safety contact strip terminal which is not used has to be linked to an 8.2 kΩ<br />
resistor.<br />
Each photo-cell <strong>and</strong> stop terminal which is not used has to be linked to a jumper.<br />
timer module ASU2<br />
LSI<br />
LS-Test<br />
12Vdc<br />
24Vdc<br />
GND<br />
LSI<br />
LSA<br />
SLA<br />
LSA<br />
LERN<br />
BTG<br />
BT<br />
SLZ<br />
BT<br />
8,2kO<br />
8,2kO<br />
SLA<br />
radio remote<br />
control receiver<br />
BTG<br />
BA<br />
BZ<br />
SLZ<br />
BT<br />
BTG<br />
BA<br />
BZ<br />
__<br />
BS<br />
__<br />
VP<br />
STOPP<br />
AMPEL<br />
Ampelmodul<br />
AMO34A<br />
230Vac<br />
magnetic lock 24Vdc/max 1A<br />
pedestrian wing with 24Vdc<br />
motor with pulser<br />
main wing (or 1-winged<br />
gates) with 24Vdc motor with<br />
pulser<br />
MULTI 230Vac/max. 60W<br />
WARN 230Vac/max. 60W<br />
green traffic light 230Vac<br />
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L1<br />
N<br />
PE<br />
electromagnetic bolt 24Vdc/max 1A<br />
red traffic light 230Vac<br />
Drawing 16
7.1. Connections<br />
7.1.1. Input terminals<br />
Input Description Connectio<br />
n<br />
Function<br />
BT n.o. contact 1 pin Push button (serial switching)<br />
BTG n.o. contact 1 pin Push button for pedestrian opening<br />
BA n.o. contact 1 pin Push button OPEN<br />
BZ n.o. contact 1 pin Push button CLOSE<br />
Ground - 1 pin Mutual ground BT, BTG, BA <strong>and</strong> BZ<br />
LSA Each max. 6 photo-cells with n.c. 2 pin Photo-cells for installation outside (LSA)<br />
LSI contact <strong>and</strong> terminating resistor<br />
<strong>and</strong> inside (LSI) - (according to EN954-1<br />
1kΩ<br />
category 2)<br />
Ground - 1 pin Mutual ground LSA <strong>and</strong> LSI<br />
SLA Safety contact profile:<br />
2 pin Integrated detectors with testing function<br />
SLZ a) resistor detection<br />
(according to EN954-1 category 2) for<br />
b) n.c. contact with 8.2kΩ<br />
safety contact profile for gate OPEN (SLA)<br />
resistor (serial or parallel with<br />
n.o. contact with 8.2 kΩ)<br />
<strong>and</strong> CLOSE (SLZ)<br />
Ground - 1 pin Mutual ground SLA <strong>and</strong> SLZ<br />
IMPg<br />
pulser See motor Pulser for pedestrian wing<br />
IMPf<br />
pulser See motor Pulser for main wing<br />
SU Plug socket Connection for timer module ASU2<br />
Funk Plug socket<br />
for receiver<br />
EKX1OF or<br />
receiver<br />
with<br />
decoder<br />
Integrated receiver for BT, BTG <strong>and</strong> MULTI<br />
Mains<br />
(L1, N,<br />
PE)<br />
- 3 pin Power supply 230Vac – L1, N <strong>and</strong> PE<br />
Table 5<br />
7.1.2. Buttons on the controller<br />
Mark Function<br />
BT Same function as external button BT<br />
BTG Same function as external button BTG<br />
LERN Starting the learning mode<br />
7.1.3. LEDs on the controller<br />
Table 6<br />
Mark Colour Function Desired value<br />
Vp Yellow Lights when connected to main power ON<br />
SLA Red Lights when safety contact profile SLA active OFF<br />
SLZ Red Lights when safety contact profile SLZ active OFF<br />
BT Green Lights when the contact is closed OFF,<br />
when pushing button = ON<br />
BTG Green Lights when the contact is closed OFF,<br />
when pushing button = ON<br />
BA Green Lights when the contact is closed OFF,<br />
when pushing button = ON<br />
BZ Green Lights when the contact is closed OFF,<br />
when pushing button = ON<br />
BS Green Lights when the contact is closed ON<br />
LSA Green Lights when LSA is interrupted OFF<br />
LSI Green Lights when LSI is interrupted OFF<br />
Display Red 2 x 7-segment-display OFF<br />
Table 7<br />
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7.1.4. Output terminals<br />
Output Connection Corresponds to:<br />
Motor pedestrian 5 pin Connection for 24Vdc motor <strong>and</strong> pulser for the pedestrian<br />
wing <strong>and</strong> IMPg<br />
wing<br />
Motor main wing 5 pin Connection for 24Vdc Motor <strong>and</strong> pulser for the main wing or<br />
<strong>and</strong> IMPf<br />
for one-winged gates<br />
SCHLOSS 3 pin Connection for electromagnetic bolt or magnetic lock with<br />
24Vdc (max. 1A)<br />
WARN 2 pin Potential-free contact for warning light 230Vac / max. 60W<br />
MULTI 2 pin Potential-free contact for multi-functional relays (230Vac /<br />
max. 60W)<br />
Uext 3 pin 24Vdc <strong>and</strong> 12Vdc, mutual ground terminal, stabilised direct<br />
voltage, together max. 300mA, ground terminal is connected<br />
with controller ground<br />
LS-TEST 1 pin 24Vdc for photo-cell transmitter<br />
PE 1 pin Earth<br />
AMPEL 2 pin Socket for traffic light module AMO34A red / green<br />
Table 8<br />
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8. Programming MO36<br />
For programming <strong>and</strong> to set <strong>operating</strong> parameters, use the two-digit 7-segment display<br />
<strong>and</strong> the buttons BT, BTG <strong>and</strong> LERN.<br />
At least the following sequences have to be learned as basic<br />
configuration:<br />
P1 - Learning of running distance<br />
P2 - Selecting of force <strong>and</strong> speed<br />
PC - Pressure relief of electromagnetic bolt (see notes!)<br />
8.1. Learning sequence<br />
During normal operation the display is off. The learning sequence is activated by pushing<br />
the button LERN for approx. 2s. The display shows P1. The sequence 1 is pre-set. With<br />
the button BT you can move on to the next sequence P2, P3 etc.<br />
With the button BTG you can move back to the last sequence. When the required<br />
sequence is displayed it has to be activated with the button LERN.<br />
Sequence Function<br />
P1 - Selection one wing / two wings<br />
- Adjusting of end stops<br />
- Learning of safety contact profiles <strong>and</strong> photo-cells connected<br />
- Learning of running distance<br />
P2 Adjusting of force <strong>and</strong> speed<br />
P3 Adjusting of time lag of the pedestrian wing during closing<br />
P4 Adjusting of time lag of main wing during opening<br />
P5 Learning <strong>and</strong> deleting of radio remote control codes for BT, BTG <strong>and</strong> MULTI<br />
P6 Automatic closure for complete opening (for both wings)<br />
- activating / deactivating<br />
- change stay-open time<br />
P7 Automatic closure for pedestrian wing<br />
- activating / deactivating<br />
- change stay-open time<br />
P8 Selecting of warning prior to opening <strong>and</strong> closing<br />
P9 Selecting of photo-cell function<br />
PA Activating / deactivating photo-cell testing<br />
PB Activating / deactivating lockage function for photo-cells<br />
PC Selecting pressure relief of electromagnetic bolt<br />
PD Selecting wind blast suppression<br />
PE Selecting mode of multi-functional relay<br />
PF Return to original settings<br />
PP Saving of data <strong>and</strong> returning to regular mode<br />
Table 9<br />
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8.1.1. Sequence P1: Learning of the running distance<br />
When sequence P1 has been activated, it has to be selected first between gates with one<br />
(1F) or with two (2F) wings using button BT. Then confirm the selection with button LERN.<br />
Display Effect / Function<br />
1F To operate gates with one wing<br />
2F To operate gates with two wings<br />
Table 10<br />
Then HA is displayed. The gate wings now can be operated by dead man’s motion using<br />
buttons BT or BTG to adjust the internal mechanical end stoppers (when using openers<br />
like TERRA or ZENIT). BT is used for the main wing <strong>and</strong> BTG for the pedestrian wing. The<br />
first direction is always OPEN.<br />
Attention! During learning the safety devices may act different from the<br />
regular operation. Please ensure that no people are in the danger area during<br />
learning.<br />
After adjusting the end stoppers, push the button LERN to continue: The controller tests<br />
the safety contact strips <strong>and</strong> the photo-cells. It learns the type of the safety contact strips<br />
(8.2 kΩ) <strong>and</strong> the number of connected photo-cells. Only when this photo-cell testing was<br />
successful, additional photo-cell tests can be carried out during future operation.<br />
<strong>Gate</strong>s with one wing:<br />
During learning of the running distance the wing opens first <strong>and</strong> then closes.<br />
<strong>Gate</strong>s with two wings:<br />
During learning of the running distance the pedestrian wing opens, the main wing opens,<br />
the main wing closes <strong>and</strong> pedestrian wing closes.<br />
In both cases the wings move until they hit the stoppers at the closed position. During the<br />
learning of the running distance the pressure relief of the electromechanical bolt is not in<br />
function. The electromechanical bolt is being activated during each wing movement.<br />
After the learning of the running distance, returning to the main sequence follows<br />
automatically.<br />
Remark: After adjustment of the end stoppers, the wings should not be in either<br />
end position but at least 50cm before. The first movement is into direction open.<br />
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8.1.2. Sequence P2: Adjusting of force <strong>and</strong> speed<br />
The force <strong>and</strong> speed can be adjusted for each wing separately, <strong>and</strong> for opening <strong>and</strong><br />
closing separately. When sequence P2 is activated by button LERN an additional selection<br />
menu for force <strong>and</strong> speed opens. With button BT you may move to different points of the<br />
selection menu.<br />
Sub-sequence Function<br />
F1 Force for opening of main wing (2-winged gates) / the wing (1-winged gates)<br />
F2 Force for closing of main wing (2-winged gates) / the wing (1-winged gates)<br />
F3 Force for opening of pedestrian wing. No function with 1-winged gates.<br />
F4 Force for closing of pedestrian wing. No function with 1-winged gates.<br />
S1 Speed for opening of main wing (2-winged gates) / the wing (1-winged gates)<br />
S2 Speed for closing of main wing (2-winged gates) / the wing (1-winged gates)<br />
S3 Speed for opening of pedestrian wing. No function with 1-winged gates.<br />
S4 Speed for closing of pedestrian wing. No function with 1-winged gates.<br />
Table 11<br />
With the button LERN the selected point can be activated. The present value for force<br />
(F = force) or speed (S = speed) is displayed. Possible values are 01 (for minimum force)<br />
up to 99 (for maximum force) or 01 (for minimum speed) up to 08 (for maximum speed).<br />
With button LERN the values may be increased, with the button BTG they can be<br />
decreased. Return to the learning sequence using button LERN.<br />
Attention: The maximum force (F1 - F4) has to be adjusted according to the<br />
relevant gate opener using the learning sequence. If a force higher than shown<br />
below (table 11) is adjusted, the motor will not be able to reverse on obstacle.<br />
<strong>Swing</strong> gate opener Adjustment range<br />
TERRA 180/182 F1 – F4 = max. 35<br />
TERRA 250/252 F1 – F4 = max. 55<br />
TERRA 320/322 F1 – F4 = max. 75<br />
Table 12<br />
8.1.3. Sequence P3: Time lag of the pedestrian wing (closing)<br />
When sequence P3 is activated by button LERN, the present value for the time lag of<br />
the pedestrian wing during closing is displayed. Possible values are 00 (for 0s) up to 09<br />
(for 9s). The value can be increased using button BT <strong>and</strong> decreased using button BTG.<br />
Return to the learning sequence using button LERN.<br />
Remark: When a time lag is selected for gates with one wing, it will not be<br />
in effect.<br />
8.1.4. Sequence P4: Time lag of the main wing (opening)<br />
When sequence P4 is activated by button LERN, the present value for the time lag of<br />
the pedestrian wing during closing is displayed. Possible values are 00 (for 0s) up to 09<br />
(for 9s). The value can be increased using button BT <strong>and</strong> decreased using button BTG.<br />
Return to the learning sequence using button LERN.<br />
Remark: When a time lag is selected for gates with one wing, it will not be<br />
in effect.<br />
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8.1.5. Sequence P5: Learning <strong>and</strong> deleting of code for radio<br />
remote control for BT, BTG <strong>and</strong> MULTI<br />
To learn a code the transmitter has to be operated. The code will then be stored. When<br />
sequence P5 is activated with the button LERN, an additional selection menu is displayed<br />
for selecting the code. Move to the next point using button BT.<br />
Sub-sequence Function<br />
C1 Radio remote control code for BT can be learned or deleted<br />
C2 Radio remote control code for BTG can be learned or deleted<br />
C3 Radio remote control code for MULTI can be learned or deleted<br />
Next Return to main sequence<br />
Sub-sequence is activated with button LERN. The display shows:<br />
Table 13<br />
Display Corresponds to:<br />
- - The selected radio remote control code is deleted <strong>and</strong> another can be learned.<br />
oo The selected radio remote control code is already stored <strong>and</strong> can be overwritten<br />
or deleted<br />
Table 14<br />
To erase the radio remote control code, press <strong>and</strong> hold the button BT <strong>and</strong> additionally<br />
push the button LERN. The radio remote control code is erased. Return to the sub<br />
sequence follows automatically. If only the button LERN is pushed, then return to the sub<br />
sequence follows immediately without erasing the code.<br />
Radio remote control signal:<br />
Receiving of a learned radio remote control signal is displayed through lighting of the right display dot.<br />
8.1.6. Sequence P6: Automatic closure for complete opening<br />
When sequence P6 is activated by button LERN, the present value for stay-open time for<br />
complete opening is displayed. Possible values are -- (not activated), 01 up to 299 (for 1s -<br />
299s). The value can be increased using button BT <strong>and</strong> decreased using button BTG.<br />
The decimal dots of the display are each equal to 100 (one lit dot = 100 /<br />
two lit dots = 200).<br />
Display (example) Corresponds to:<br />
- - Automatic closure is deactivated.<br />
23 Automatic closure is activated. Stay-open time 23 seconds.<br />
23. Automatic closure is activated. Stay-open time 123 seconds.<br />
2.3. Automatic closure is activated. Stay-open time 223 seconds.<br />
Return to the learning sequence using button LERN.<br />
Table 15<br />
When using automatic closure both wings close automatically after the learned stay-open<br />
time has elapsed. The stay-open time starts elapsing when the last wing has reached the<br />
position OPEN.<br />
- When contact BS is opened, the automatic closure function is blocked.<br />
- When the stay-open time has elapsed <strong>and</strong> the safety contact profile for direction<br />
CLOSE (SLZ) is currently activated, the gate remains open. The elapsed stay-open<br />
time will not be repeated. When the SLZ is not activated anymore <strong>and</strong> the stayopen<br />
time has elapsed, the warning time prior to closing starts.<br />
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- When the automatic closure function is blocked it will be reactivated with a new<br />
signal (BA or BT).<br />
- When the lockage function for the photo-cells is activated, the automatic closure<br />
function is blocked, as long as an obstacle is present between the photo-cells (see<br />
sequence PB).<br />
- When the gate hits an obstacle during closing <strong>and</strong> reversing is activated through<br />
SLZ, the gate opens. When automatic closure is activated <strong>and</strong> the obstacle is not<br />
removed, the gate will try to close twice. After hitting the obstacle for the second<br />
time the gate will reverse for a short distance <strong>and</strong> stop.<br />
- The counting will be erased when using BT, BA, or BZ.<br />
8.1.7. Sequence P7: Automatic closure for pedestrian wing<br />
When sequence P7 is activated by button LERN, the present value for stay-open time for<br />
the pedestrian wing is displayed. Possible values are -- (not activated), 01 up to 299 (for<br />
1s - 299s). The value can be increased using button BT <strong>and</strong> decreased using button BTG.<br />
The decimal dots of the display are each equal to 100 ( one lit dot = 100 / two lit dots =<br />
200).<br />
Display (example) Corresponds to:<br />
- - Automatic closure is deactivated.<br />
23 Automatic closure is activated. Stay-open time 23 seconds.<br />
23. Automatic closure is activated. Stay-open time 123 seconds.<br />
2.3. Automatic closure is activated. Stay-open time 223 seconds.<br />
Return to learning sequence using button LERN.<br />
Table 16<br />
When using automatic closure the pedestrian wing closes automatically after the learned<br />
stay-open time has elapsed. The stay-open time starts elapsing when the wing has<br />
reached the position OPEN.<br />
- When contact BS is opened, the automatic closure function is blocked.<br />
- When the stay-open time has elapsed <strong>and</strong> the safety contact profile for direction<br />
CLOSE (SLZ) is currently activated, the gate remains open. The elapsed stay-open<br />
time will not be repeated. When the SLZ is not activated anymore <strong>and</strong> the stayopen<br />
time has elapsed, the warning time prior to closing starts.<br />
- When the automatic closure function is blocked it will be reactivated with a new<br />
signal (BA or BT).<br />
- When the lockage function for the photo-cells is activated, the automatic closure<br />
function is blocked, as long as an obstacle is present between the photo-cells.<br />
(See sequence PB)<br />
- When the gate hits an obstacle during closing <strong>and</strong> reversing is activated through<br />
SLZ, the gate opens. When automatic closure is activated <strong>and</strong> the obstacle is not<br />
removed, the gate will try to close twice. After hitting the obstacle for the second<br />
time the gate will reverse for a short distance <strong>and</strong> stop.<br />
- The counting will be erased when using BT, BA, or BZ.<br />
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8.1.8. Sequence P8: Warning prior to opening <strong>and</strong> closing<br />
When sequence P8 is activated by button LERN, the present value for warning time<br />
(opening <strong>and</strong> closing) is displayed. With the button BT the value can be selected (see<br />
table).<br />
Return to the learning sequence using button LERN.<br />
The warning light is only active, when a gate wing is moving <strong>and</strong> during warning prior to<br />
opening <strong>and</strong> closing.<br />
Display Warning time before opening Warning time before closing<br />
00 No warning time No warning time<br />
04 No warning time 4 seconds warning time<br />
40 4 seconds warning time No warning time<br />
44 4 seconds warning time 4 seconds warning time<br />
8.1.9. Sequence P9: Photo-cell function<br />
transmitter LSI<br />
receiver<br />
pedestrian<br />
wing<br />
main wing<br />
receiver LSA<br />
transmitter<br />
Table 17<br />
When sequence P9 is activated by button LERN, the present selection for the photo-cell<br />
function is displayed. With the button BT the value can be selected (see table).<br />
Return to the learning sequence using button LERN.<br />
Drawing 17<br />
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Function Photo-cell <strong>Gate</strong> not moving <strong>Gate</strong> opens <strong>Gate</strong> closes<br />
L1 LSI Remains not Stops when Stops when<br />
moving<br />
interrupted, opens interrupted, opens<br />
when free again when free again<br />
LSA Remains not Stops when Stops when<br />
moving<br />
interrupted, opens interrupted, opens<br />
when free again when free again<br />
L2 LSI Remains not Stops when Stops when<br />
moving<br />
interrupted, opens interrupted, closes<br />
when free again when free again<br />
LSA Remains not Stops when Stops when<br />
moving<br />
interrupted, opens interrupted, closes<br />
when free again when free again<br />
L3 LSI Only closing Stops when No effect<br />
allowed<br />
interrupted, opens<br />
when free again<br />
LSA Only opening No effect Stops <strong>and</strong> opens<br />
allowed<br />
immediately<br />
Table 18<br />
8.1.10. Sequence PA: Photo-cell testing<br />
Prior to every gate movement a photocell test may be performed. The test consists of two<br />
phases. During the first phase the supply of the transmitters is switched off. The controller<br />
expects within the next 2.5 s that the receiver reports an obstacle.<br />
During the second phase the supply of the transmitter is switched on again. The controller<br />
expects the receiver to report no obstacle any more. Only after this procedure the gate can<br />
move.<br />
If an error occurs in the first phase, the photocell (receiver) is damaged. The gate will not<br />
move. An error message is given through the display. If an error occurs in the second<br />
phase, the controller interprets this as a real obstacle. The gate will not move. No error<br />
message is given.<br />
You may connect <strong>and</strong> test each (LSI <strong>and</strong> LSA) maximum 6 pairs of photocells with the<br />
controller MO36. Therefore add all n.c. relay contacts of the receivers in serial. Parallel to<br />
each relay contact you must add a 1 kΩ resistor (resistors are needed only when photocell<br />
test is used).<br />
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1k0<br />
1k0<br />
receiver 1<br />
receiver 2-6<br />
24V 0V<br />
24V 0V<br />
24V 0V<br />
transmitter 1<br />
24V 0V<br />
transmitter 2-6<br />
photo-cell outside LSA<br />
1k0<br />
1k0<br />
receiver 1<br />
24V 0V<br />
24V 0V<br />
transmitter 2-6<br />
24V 0V<br />
receiver 1<br />
24V 0V<br />
transmitter 2-6<br />
phot-cell inside LSI<br />
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AMPEL<br />
LERN<br />
BTG<br />
BT<br />
Drawing 18<br />
The MO 36 must learn how many photocells are connected to it. Activate the test<br />
by setting PA = ON <strong>and</strong> run the learning of the running distance P1.<br />
After this please check every single photocell for proper function.<br />
Remark! When a faulty photo-cell is detected during photo-cell testing or<br />
when an obstacle is present within the photo-cell, the gate can be opened <strong>and</strong><br />
closed in emergency mode (dead man’s function).<br />
When sequence PA is activated by button LERN, the present selection for the photo-cell<br />
testing is displayed. With the button BT the value can be selected (see table).<br />
Return to the learning sequence using button LERN.<br />
Display Corresponds to:<br />
oF Photo-cell testing deactivated<br />
On Photo-cells, which have past the LS-Test during sequence P1, will execute photocell<br />
testing also in regular mode.<br />
Table 19
8.1.11. Sequence PB: Lockage function for the photo-cells<br />
transmitter LSI<br />
receiver<br />
pedestrian<br />
wing<br />
main wing<br />
receiver LSA<br />
transmitter<br />
Drawing 19<br />
When using photo-cells in connection with the automatic closure for both wings, a lockage<br />
function is possible. To activate this function use the learning sequence.<br />
- The lockage function is only activated when the gate is opened.<br />
- When the gate reaches the end position OPEN, the lockage function is initialised.<br />
This means: when a vehicle passes through the gate from the outside, a signal from<br />
LSA (photo-cell outside) blocks the automatic closure function. Only the signal from<br />
LSI (photo-cell inside) removes the blocking <strong>and</strong> starts the stay-open time. When a<br />
vehicle passes through the gate from the inside, a signal from LSI blocks the<br />
automatic closure function. Only the signal from LSA removes the blocking <strong>and</strong><br />
starts the stay-open time.<br />
When sequence PB is activated by button LERN, the present selection is displayed. With<br />
the button BT the value can be selected (see table).<br />
Return to the learning sequence using button LERN.<br />
Display Corresponds to:<br />
oF Lockage function is deactivated.<br />
On Lockage function is activated (only working when automatic closure is selected.)<br />
When the photo-cell is interrupted, closing of the gate wing / wings is only<br />
possible, when the vehicle / person has passed both (LSA <strong>and</strong> LSI) photo-cells.<br />
Table 20<br />
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8.1.12. Sequence PC: Pressure relief of electromechanical bolt<br />
When sequence PC is activated by button LERN, the present selection is displayed. With<br />
the button BT the value can be selected (see table).<br />
Return to the learning sequence using button LERN.<br />
Display Corresponds to:<br />
S1 Pressure relief for electromagnetic bolt is deactivated.<br />
S2 The gate wing pushes slowly (500ms min., but 1000ms max.) against the end<br />
stopper until the selected force is reached.<br />
S3 The gate wing pushes slowly (500ms min., but 2000ms max.) against the end<br />
stopper until the selected force is reached.<br />
S4 The gate wing pushes slowly (500ms min., but 90s max.) against the end stopper<br />
until the selected force is reached.<br />
Table 21<br />
INFORMATION: For operational safety it is necessary to<br />
set the pressure relief for electromagnetic bolt on S2.<br />
8.1.13. Sequence PD: Wind blast suppression<br />
It can be chosen to either reverse on obstacle immediately, or to reverse after a preset<br />
time. When setting a time, a short wind blast or an oscillating gate wing do not result in a<br />
stop (<strong>and</strong> reversal).<br />
Warning: Only use the wind blast suppression, when additional safety<br />
devices like photo-cells <strong>and</strong> safety contact profiles are installed at the gate.<br />
When sequence PD is activated by button LERN, the present selection is displayed. With<br />
the button BT the value can be selected (see table).<br />
Return to the learning sequence using button LERN.<br />
Display Corresponds to:<br />
U - No wind blast suppression. The controller immediately reacts on obstacle/wind<br />
blast.<br />
U1 - U9 The wind blast suppression equals 1s (for U1) up to 9s (for U9). The controller<br />
reacts on obstacle / wind blast only after the selected time 1s (for U1) up to 9s<br />
(for U9).<br />
Table 22<br />
8.1.14. Sequence PE: Multi-functional relay<br />
The multi-functional relay on the controller is suitable for four different modes. During<br />
learning function the relay is inactive.<br />
When sequence PE is activated by button LERN, the present selection is displayed. With<br />
the button BT the value can be selected (see table).<br />
Return to the learning sequence using button LERN.<br />
Display Corresponds to:<br />
r1 Push button mode: The relay is active as long as the controller receives the radio<br />
remote control code MULTI.<br />
r2 Toggle mode: The relay alternates between active <strong>and</strong> deactive with each radio<br />
remote control code MULTI.<br />
r3 Light pulse mode: The relay is active for 1 second, when BT, Funk BT, BTG,<br />
Funk BTG, BA or BZ are pushed.<br />
r4 3-minute light: The relay is active for 180 seconds, when BT, Funk BT, BTG,<br />
Funk BTG, BA or BZ are pushed.<br />
Table 23<br />
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8.1.15. Sequence PF: Return to original settings<br />
When sequence PF is activated by button LERN, rE is displayed. To return to original<br />
settings, press <strong>and</strong> hold button BT <strong>and</strong> push button LERN. When only button LERN is<br />
pushed, you return to learning sequence without changing any values. After returning to<br />
original settings, the running distance has to be relearned.<br />
9. Safety contact profiles for gate open (SLA) <strong>and</strong> close (SLZ)<br />
8,2kO<br />
8,2kO<br />
<strong>Gate</strong>s with two wings: When a safety contact profile is activated, both motors react.<br />
The controller has two integrated detectors with testing function (according to EN954-1<br />
category 2 for safety contact profiles with 8.2kOhm resistor) for gate OPEN <strong>and</strong> CLOSE.<br />
The status of the safety contact profiles is displayed by red LEDs (SLA <strong>and</strong> SLZ). When<br />
the safety contact profile is activated, the matching LED lights.<br />
Direction of<br />
movement<br />
From stop to open<br />
From stop to closing<br />
Function of SLA Function of SLZ<br />
Only possible in emergency mode -<br />
- Only possible in emergency mode<br />
Opening Stop <strong>and</strong> movement for a short<br />
distance into direction closed<br />
-<br />
Closing<br />
- Stop <strong>and</strong> re-opening<br />
Note: see counting function for reversing (8.1.6. <strong>and</strong> 8.1.7.).<br />
safety contact<br />
profile for gate<br />
OPEN<br />
safety contact<br />
profile for gate<br />
CLOSE<br />
safety contact<br />
profile for gate<br />
OPEN<br />
safety contact<br />
profile for gate<br />
CLOSE<br />
MO36<br />
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SLA<br />
GND<br />
SLZ<br />
Table 24<br />
The connection of the n.o. contact with 8.2kΩ ±5% resistor (parallel) or the n.c. contact<br />
with 8.2kΩ ±5% resistor (serial) is possible. In case no safety contact profiles are<br />
connected, an 8.2kΩ ±5% resistor has to be connected.<br />
When using more than one safety contact profile, they can be connected in sequence (see<br />
drawing below).<br />
Drawing 20
10. Additional functions <strong>and</strong> additional modules<br />
10.1. Timer module ASU2 (optional)<br />
The timer module can be plugged onto the controller. Function: When the timer has<br />
reached the set time for open, it sends an OPEN comm<strong>and</strong> to the controller. The gate<br />
cannot be closed as long as the timer is activated. After the open time has elapsed, the<br />
timer sends a CLOSE comm<strong>and</strong> to the controller.<br />
Note: When the timer sends the CLOSE comm<strong>and</strong>, the gate is closed immediately, even<br />
when automatic closure is activated.<br />
10.2. Traffic light module AMO34A (optional)<br />
Red <strong>and</strong>/or green traffic lights can be connected to the traffic light module.<br />
<strong>Gate</strong> position<br />
<strong>Gate</strong> is completely<br />
open<br />
<strong>Gate</strong> is not open<br />
(it is moving,<br />
partially open, or<br />
closed)<br />
traffic module<br />
AMO34A<br />
230Vac<br />
red traffic light 230Vac<br />
green traffic light 230Vac<br />
Red traffic light Green traffic light<br />
Off On<br />
On Off<br />
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AMPEL<br />
Drawing 21<br />
Table 25
11. Power failure<br />
After power failure or disconnecting from mains the position of the wing/wings is unknown<br />
to the controller. The controller first works in a starting mode. The wings are mowing<br />
slowly. A pressure relief of electromagnetic bolt occurs before every movement. The wings<br />
close one after the other. When stopping at the end position (closed), the controller<br />
recognises this position. The controller continues in its regular mode.<br />
Note: Emergency mode is possible during the starting mode.<br />
12. Fault diagnosis<br />
12.1. Error code on the display<br />
An error is shown on the display as a code, when detected by the controller. The following<br />
errors are recognised <strong>and</strong> displayed.<br />
Display Error<br />
E1 Photo-cell testing LSI failed<br />
E2 Photo-cell testing LSA failed<br />
E3 Testing safety contact profile SLA failed<br />
E4 Testing safety contact profile SLZ failed<br />
E5 Running distance exceeded (gate was stopped). Check end stoppers <strong>and</strong> relearn<br />
the running distance.<br />
E6 The power supply limit for the external equipment 12V has been reached. The<br />
power source load is too high. The controller is blocked.<br />
E7 The power supply limit for the external equipment 24V has been reached. The<br />
power source load is too high. The controller is blocked.<br />
E8 The memory data has been lost / is faulty. The controller has to be re-learned.<br />
E9 Error in storing of data on memory. Controller is faulty. Return for repairs.<br />
EA Error in the redundant detection of BS. Controller is faulty. Return for repairs.<br />
EB The controller detects one of the motor relays is faulty. Return for repairs.<br />
EC Measuring amplifier faulty. Return for repairs.<br />
ED The main wing pulser is faulty. Check the wiring between the opener <strong>and</strong><br />
controller.<br />
EE The pedestrian wing pulser is faulty. Check the wiring between the opener <strong>and</strong><br />
controller.<br />
EF Power supply Uext has a short cut. OR At least one wing is released. Check the<br />
emergency release.<br />
Table 26<br />
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12.2. Emergency mode<br />
In case a safety device (LSA, LSI, SLA or SLZ) is faulty, emergency mode is possible.<br />
After a warning time of 10 seconds, the gate can be moved in an emergency mode by<br />
using BA or BZ (dead man’s function). During the warning time as well as during the<br />
emergency mode the warning light is flashing. Emergency mode by radio remote control<br />
BT or BTG) is not possible due to safety reasons.<br />
Warning! Even when a safety device is faulty, the gate can be moved by BA <strong>and</strong><br />
BZ. The buttons BA <strong>and</strong> BZ therefore have to be installed in such a way, that the<br />
gate can be seen during movement.<br />
Warning! Are external devices -giving a constant signal (e.g. timer) - connected to<br />
BA or BZ, these devices can activate the emergency mode <strong>and</strong> move the gate<br />
when a safety feature is faulty or active.<br />
Warning! In case the multi-functional relay is used for an additional radio remote<br />
channel, which is connected to BA or BZ, the emergency mode can be started by<br />
radio remote control. In this case only fixed transmitters should be used in such a<br />
way, that the gate can be seen during movement.<br />
13. Technical data MO36<br />
13.1. Selection range of Parameter <strong>and</strong> Original settings<br />
Constant, not changeable values<br />
Parameter Original settings<br />
Time-lag before reactivating motor 500ms<br />
Reversing for a short distance on obstacle 500ms<br />
Time-lag before reversing 200ms<br />
Max. running time limit 500s<br />
Running time reserve during regular mode 10s<br />
Warning time prior to emergency mode 10s<br />
Parameter<br />
Changeable values<br />
Selection range Original settings<br />
Running distance Max. 32.000 Impulse 3.000 Impulse<br />
Force 1 - 99 30<br />
Speed Level 1 - 8 Level 8<br />
Time lag during opening 0s - 9s 2s<br />
Time lag during closing 0s - 9s 5s<br />
Stay-open time for both wings 1s - 299s / OFF OFF<br />
Stay-open-time for pedestrian wing 1s - 299s / OFF OFF<br />
Wind blast suppression 0s - 9s 0s<br />
Warning prior to opening 0s or 4s 0s<br />
Warning prior to closing 0s or 4s 0s<br />
Pressure relief of<br />
0s / 1s / 2s / 90s 0s<br />
electromagnetic bolt<br />
Multi-functional relay Push button mode / Toggle<br />
mode / Light pulse / 3-minute-<br />
light<br />
Push button mode<br />
LS lockage function ON / OFF OFF<br />
Photo-cell function L1 or L2 or L3 L1<br />
Number of wings 1 / 2 1<br />
Photo-cell testing ON / OFF OFF<br />
Type of safety contact profile 8,2kΩ or FRABA 8,2kΩ<br />
Radio remote control code BT X-code - + - + - + - + -<br />
All other radio remote control codes X-code deleted<br />
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