ABSTRACT ROSKOV, KRISTEN EKIERT. Engineered ...
ABSTRACT ROSKOV, KRISTEN EKIERT. Engineered ...
ABSTRACT ROSKOV, KRISTEN EKIERT. Engineered ...
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
<strong>ABSTRACT</strong><br />
<strong>ROSKOV</strong>, <strong>KRISTEN</strong> <strong>EKIERT</strong>. <strong>Engineered</strong> Organometallic Polymer and Hybrid Systems<br />
Containing Nanoparticles and/or Poly(ferrocenylsilanes). (Under the direction of Professor<br />
Richard Spontak.)<br />
Formation of polymer nanocomposites is becoming an increasingly attractive and<br />
facile means by which to combine the desirable properties of metals and metal oxides (e.g.,<br />
electrical, magnetic, optical, and thermal) with those of polymers (e.g., flexible, lightweight<br />
and tough). Incorporation of nanoscale objects such as spheroidal nanoparticles or elongated<br />
nanorods into electrospun polymer nano/microfibers measuring from 50 nm to 1 μm in<br />
diameter yields functional nanomaterials that can be used in various applications ranging<br />
from data storage and conductive nanowires to nonwoven sensors, magnetic filters and drug<br />
delivery patches. By aligning nanoscale objects in one-dimensional constructs, we expect<br />
that desirable attributes arising from highly anisotropic electronic, optical, thermal, magnetic,<br />
and catalytic properties can be realized. The objective of this study is to gain a better<br />
fundamental understanding of how to controllably align and position nanoparticles and<br />
nanorods within polymer nano/microfibers to generate unique properties. To achieve this<br />
objective, we focus on four specific process strategies. In the first, superparamagnetic iron<br />
oxide nanoparticles (SPIONs) are aligned into one-dimensional nanoarrays through the use<br />
of magnetic field-assisted electrospinning. In this case, an electromagnet is positioned near<br />
the Taylor cone of the suspension to be electrospun so that the magnetic field is oriented<br />
perpendicular to the electric field. Transmission electron microscopy (TEM) is utilized to<br />
ascertain the morphology of the resultant nanocomposite fibers and reveals that the SPION
nanoarrays persist intact beyond 1 μm. Since the magnetic field can be pulsed, the length of<br />
the nanoarrays can be judiciously controlled. Magnetization hysteresis curves measured on a<br />
superconducting quantum interference device yield saturation magnetization and mean<br />
magnetic moment values. Secondly, gold nanorods (GNRs) varying in aspect ratio have been<br />
flow-aligned in electrospun fibers, and the fibers have likewise been aligned to permit long-<br />
range orientation order at both the nanoscale and macroscale. This is an important<br />
consideration in the fabrication of devices spanning multiple size scales. The GNRs within<br />
nano/microfibers exhibit excellent alignment with their longitudinal axis parallel to the fiber<br />
axis. Optical absorbance spectroscopy measurements reveal that the longitudinal surface<br />
plasmon resonance bands of the aligned GNRs are highly anisotropic, depending on<br />
polarization angle, and that maximum absorption occurs when polarization is parallel to the<br />
fiber axis. Lastly, blends of hydrophobic and hydrophilic polymers have been prepared to<br />
control the spatial position of SPIONs within electrospun fibers on the basis of<br />
thermodynamic compatibility. In this case, TEM confirms that a core-sheath nanostructure<br />
naturally forms due to polymer-polymer phase separation and that the hydrophobic<br />
nanoparticles are sequestered in one preferred phase. Lastly, a nanocomposite fiber is<br />
created using only one entity, the organometallic polymer poly(ferrocenylsilane) (PFS)and its<br />
crystalline structure is probed alone and in the presence of SPIONs. Block copolymer<br />
cylindrical micelles of PFS-b-poly(isoprene) (PI) are crosslinked within an elastomeric<br />
matrix of poly (vinylmethoxysilane) (PVMS) and found to maintain their crystalline structure<br />
with the target application being nanowires in soft electronics.
© Copyright 2011 by Kristen Ekiert Roskov<br />
All Rights Reserved
<strong>Engineered</strong> Organometallic Polymer and Hybrid Systems Containing Nanoparticles and/or<br />
Poly(ferrocenylsilanes)<br />
by<br />
Kristen Ekiert Roskov<br />
A dissertation or submitted to the Graduate Faculty of<br />
North Carolina State University<br />
in partial fulfillment of the<br />
requirements for the degree of<br />
Doctor of Philosophy<br />
Chemical and Biomolecular Engineering<br />
Raleigh, North Carolina<br />
2011<br />
APPROVED BY:<br />
_______________________________ ______________________________<br />
Richard Spontak Saad Khan<br />
Committee Chair<br />
________________________________ ________________________________<br />
Michael Dickey Russell Gorga
DEDICATION<br />
To my parents, Andrea and Bernie, for their steadfast love and support. You have taught me<br />
life’s greatest lessons by example and that has shaped the woman I have become. I love you<br />
so much.<br />
ii
BIOGRAPHY<br />
Kristen was born in Pittsburgh, PA in 1983 to Andrea and Bernie and is an only child.<br />
After graduating from North Allegheny High School, she went on to the University of<br />
Maryland and received a B.S. in Chemical Engineering in 2006. In the summer of 2005, she<br />
was awarded a summer undergraduate research fellowship at the National Institute of<br />
Standards and Technology in Gaithersburg, MD and was hired as an undergraduate research<br />
assistant for the following year. This research experience at NIST resulted in four<br />
publications and was the experience that sparked her interest in graduate school. From there,<br />
she moved to North Carolina to attend graduate school in the department of Chemical and<br />
Biomolecular Engineering at North Carolina State University. In 2007, Kristen was awarded<br />
the National Science Foundation graduate research fellowship and in 2010 she was awarded<br />
the North Carolina Space Grant Fellowship. Kristen is enthusiastic about mentoring and<br />
tutoring girls and encouraging them to pursue a career in science. Kristen will be joining the<br />
Ph.D. Professional Development Program with BASF upon graduation.<br />
iii
ACKNOWLEDGMENTS<br />
Foremost, I’d like to thank my advisor, Dr. Richard Spontak. You have taught me to<br />
be the scientist I am today. The biggest lesson I have learned from you is that the outcome is<br />
usually not what you expect, but discovering the ‘why’ is the best part. You see your<br />
students in the best possible light and I have always strived to meet those expectations.<br />
Thank you for everything.<br />
I’d like to thank my mentors at NIST who motivated me to attend graduate school<br />
and initially sparked my interest in research, namely Thomas Epps, Christopher Stafford,<br />
Michael Fasolka, and Matthew Becker. I can truly say that you shaped the direction of my<br />
life and career. Thank you for taking the time to invest in a SURF student!<br />
My thesis committee, Saad Khan, Michael Dickey, and Russell Gorga, have been<br />
extremely helpful and supportive. I’d also like to thank many other faculty at NCSU; Jan<br />
Genzer, Saad Khan, Joe Tracy, Kirill Efimenko, Roberto Garcia, and Chuck Mooney. I have<br />
learned so much from all of you and thank you for all your help and fruitful discussions we<br />
have had. Thank you to the professors at other universities with whom I collaborated with;<br />
specifically Ian Manners, Lyudmila Bronstein, and Amy Oldenburg.<br />
My fellow PMG peers and officemates made the day-to-day life of graduate school<br />
much more interesting and I feel very lucky to have made lifelong friends. I’d like to<br />
specifically thank Arjun Krishnan, Pruthesh Varagantwar, Omer Gozen, Evren Ozcam, and<br />
Anand Patel. To Arjun and Anand- I can’t imagine going through this experience without<br />
either of you. Thank you for always answering my deluge of questions and lending a helping<br />
iv
hand. Thank you to the undergraduate students that helped with this research; Raleigh Davis<br />
and Kathryn Earley. To Sara for being my constant throughout this journey-I am so grateful<br />
that we met and decided to live together at Cardinal Club! You have motivated me to be a<br />
true friend, a better researcher, and a great cook. To Michelle, for constantly being there on<br />
so many different levels and always listening. To Julie, for enthusiastically reading every<br />
publication and always asking how my polymers are doing.<br />
I’d like to thank all the support I have received from not only my parents but many<br />
other relatives. My grandma Helen Roskov was a strong woman with so much love for her<br />
family. I thank her for the unwavering encouragement she always gave me and wish she<br />
could be here to see what I’ve achieved. I am so thankful for my ‘sister’ Lisa, who initially<br />
suggested I become an engineer when I was young to which I emphatically replied ‘I don’t<br />
want to drive trains!’ You are such a giving, thoughtful person and I’ve always strived to be<br />
half as caring as you. To my goddaughter Sienna, I love you so much and am so excited to<br />
see you grow. I have been so fortunate to have my godparents Aunt Dee Dee and my Uncle<br />
Kenny. It’s not the same without you being here, we miss you terribly. Thank you to all my<br />
other friends and family for being there for me during this journey. I am incredibly lucky.<br />
v
TABLE OF CONTENTS<br />
LIST OF TABLES ................................................................................................................... ix<br />
LIST OF FIGURES .................................................................................................................. x<br />
CHAPTER I: Introduction and Overview ............................................................................... 1<br />
1.1 Introduction ........................................................................................................................ 1<br />
1.1.1 Electrospinning ................................................................................................... 2<br />
1.1.2 Control over Fiber Characteristics ...................................................................... 6<br />
1.1.3 Electropsinning Fiber Material ......................................................................... 12<br />
1.1.4 Imparting Functionality to Electropsun Fibers ................................................. 18<br />
1.1.5 Applications ...................................................................................................... 23<br />
1.2 One-Dimensional Magnetic Nanostructures .................................................................... 28<br />
1.3 Organometallic Polymers ................................................................................................. 31<br />
1.3.1 Overview ........................................................................................................... 31<br />
1.3.2 Poly(ferrocenylsilanes) ...................................................................................... 33<br />
Nomenclature .......................................................................................................................... 38<br />
Figures..................................................................................................................................... 39<br />
References ............................................................................................................................... 61<br />
CHAPTER II: Long-Range Alignment of Gold Nanorods in Electrospun Polymer Nano/<br />
Microfiber ...................................................................................................................... 76<br />
Figures..................................................................................................................................... 87<br />
References ............................................................................................................................... 91<br />
CHAPTER III: Magnetic Field-Induced Alignment of Nanoparticles in Electrospun<br />
Microfibers ...................................................................................................................... 94<br />
Figures................................................................................................................................... 106<br />
References ............................................................................................................................. 113<br />
CHAPTER IV: Using Polymer Blend Morphology to Position Ligand-Functionalized<br />
Nanoparticles in Electrospun Polymer Microfibers .............................................................. 116<br />
Tables ................................................................................................................................... 133<br />
Figures................................................................................................................................... 135<br />
References ............................................................................................................................. 142<br />
CHAPTER V: Nanostructured Organometallic Polymer Systems Containing<br />
Poly(ferrocenylsilanes) ......................................................................................................... 145<br />
5.1 Introduction .................................................................................................................... 145<br />
5.2 Experimental .................................................................................................................. 149<br />
5.2.1 Materials .......................................................................................................... 149<br />
5.2.2 Synthesis of Specialty Polymers ..................................................................... 149<br />
5.2.3 Preparation of Nanoparticles........................................................................... 150<br />
vi
5.2.4 Preparation of Electrospun Fibers ................................................................... 151<br />
5.2.5 Characterization of PFS Nanomaterials .......................................................... 151<br />
5.3 Electrospinning and Characterization of PFS Homopolymers ...................................... 151<br />
5.4 Phase behavior of binary blends of PFS in Elastomeric Matrices ................................. 156<br />
5.4.1 PFDMS-b-PI/PI Blend by Solvent Casting ..................................................... 158<br />
5.4.2 Cross-linking within Polyisoprene .................................................................. 158<br />
5.4.3 Shell-Cross-Linking of Cylindrical PI-b-PFS Micelles .................................. 161<br />
5.4.4 Cross-linked PVMS as the Matrix Polymer.................................................... 162<br />
5.5 Conclusion ..................................................................................................................... 165<br />
Tables ................................................................................................................................... 166<br />
Figures................................................................................................................................... 171<br />
References ............................................................................................................................. 185<br />
CHAPTER VI: Conclusions and Future Work ..................................................................... 189<br />
6.1 Conclusions .................................................................................................................... 189<br />
6.1.1 Long-Range Alignment of Gold Nanorods in Electrospun Polymer<br />
Nano/Microfibers ........................................................................................... 190<br />
6.1.2 Magnetic Field-Induced Alignment of Nanoparticles in Electrospun<br />
Microfibers ..................................................................................................... 190<br />
6.1.3 Using Polymer Blend Morphology to Position Ligand-Functionalized<br />
Nanoparticles in Electrospun Polymer Microfibers ....................................... 191<br />
6.1.4 Nanostructured Organometallic Polymer Systems Containing<br />
Poly(ferrocenylsilanes) ................................................................................... 191<br />
6.2 Recommendations for future work ................................................................................. 192<br />
6.2.1 Gold Nanorod Alignment through Electrospun Fiber Degradation ............... 192<br />
6.2.2 Field Uniformity in Magnetic-Assisted Electrospinning ............................... 193<br />
6.2.3 Poly(ferrocenylsilane) Cylindrical Micelles Oriented within Electropun<br />
Fibers .............................................................................................................. 194<br />
Figures................................................................................................................................... 197<br />
References ............................................................................................................................. 201<br />
APPENDIX ........................................................................................................................... 203<br />
APPENDIX I: Responsive PET Nano/Microfibers via Surface-Initiated<br />
Polymerization .......................................................................................................... 203<br />
APPENDIX II: Generation of Functional PET Microfibers through Surface-Initiated<br />
Polymerization .......................................................................................................... 224<br />
APPENDIX III: Modification of Melt-spun Isotactic Polypropylene and Poly(lactic acid)<br />
Bicomponent Filaments with a Premade Block Copolymer ..................................... 261<br />
APPENDIX IV: Enhanced Biomimetic Performance of Ionic Polymer-Metal Composite<br />
Actuators Prepared with Nanostructured Block Ionomers ....................................... 307<br />
vii
APPENDIX V: Block Copolymer Self-Organization vs. Interfacial Modificationin Bilayered<br />
Thin-Film Laminates ................................................................................................ 329<br />
viii
LIST OF TABLES<br />
Table 4.1. XRD characteristics of PEO powder and electrospun PEO/P2VP<br />
microfibers. ................................................................................................... 133<br />
Table 4.2. XRD characteristics of electrospun PEO/P2VP microfibers with SPIONs<br />
measuring 18 nm in diameter and added at a concentration of 2.5 vol%. .... 134<br />
Table 5.1. Characteristics of the (Co)Polymers Used in this Study. .............................. 166<br />
Table 5.2. PFDMS Fiber Diameters............................................................................... 167<br />
Table 5.3. X-ray diffraction bragg angle, d-spacing, and average crystallite size for 96<br />
kDa poly(ferryocenydimethylsilane) powder and electrospun fibers. .......... 168<br />
Table 5.4. Components utilized in the vulcanization of poly(isoprene). ....................... 169<br />
Table 5.5. Solubility parameters of polymers relative to the solvent n-hexane. ............ 170<br />
ix
LIST OF FIGURES<br />
Figure 1.1. Schematic figure of basic electrospinning setup .............................................. 39<br />
Figure 1.2. Photograph of the whipping motion of the instability region of the polymer jet<br />
during the electrospinning process. .................................................................. 40<br />
Figure 1.3. A method to produce aligned fibers. A) a schematic utilizing the parallel<br />
grounded electrode collection system and B) the resulting aligned polymer<br />
fibers ................................................................................................................. 41<br />
Figure 1.4. SEM micrograph of beaded PEO fibers. .......................................................... 42<br />
Figure 1.5. Reduction in bead density upon increase in polymer solution viscosity .......... 43<br />
Figure 1.6. Ribbon-like fibers formed via electrospinning ................................................. 44<br />
Figure 1.7. SEM image of anatase hollow fibers created via a co-axial electrospinning<br />
setup.................................................................................................................. 45<br />
Figure 1.8. TEM of PPX/Pd TUFT hybrid nanotubes after the pyrolysis of PLA template<br />
fibers and inset is an electron diffraction pattern of Pd crystals ...................... 46<br />
Figure 1.9. SEM micrograph of porous PLA fibers obtained via electrospinning and<br />
subsequent swelling .......................................................................................... 47<br />
Figure 1.10. SEM iamges of anatase nanofibers whose surfaces have been decorated with a)<br />
gold and b) silver nanoparticles via photocatalytic reduction .......................... 48<br />
Figure 1.11. A list of organosoluble polymers and their molecular structure ...................... 49<br />
Figure 1.12. Schematic of polymer/inorganic composite nanofibers when a) inorganic ions<br />
are incorporated into electrospun fibers followed by exposure to gas to<br />
synthesize inorganic nanoparticles both inside and outside of the nanofiber and<br />
b) when only the surface of nanofibers are modified with metal ions. ............ 52<br />
Figure 1.13. TEM micrographs of multicomponent polymer electrospun fibers<br />
demonstrating a) A core-sheath structure formed by a polymer blend b)<br />
Lamellar structure formed by a phase-separated block copolymer c) Cylindrical<br />
structure formed by a phase-separated block copolymer ................................. 53<br />
Figure 1.14. TEM image of a) PAN/CNT composite nanofiber mat and b) demonstrating the<br />
uniform distribution and alignment of CNTs witin a PAN fiber ..................... 54<br />
Figure 1.15. Average Young’s modulus for electrosopun nylon-6 and nylon-6/O-MMT<br />
nanocomposite single fibers vs. fiber diameter ................................................ 55<br />
Figure 1.16. Demonstration that as the aspect ratio of gold nanorods increases, as does the<br />
maximum optical absorbance and thus the color of the aqueous colloidal<br />
suspension. ....................................................................................................... 56<br />
Figure 1.17. Three-dimensional mineralized electrospun fibers mimicking the hierarchical<br />
structure of bone ............................................................................................... 57<br />
Figure 1.18. Left: magnetic induction map from two pairs of bacterial magnetite chains.<br />
Right: A bright-field TEM image of a double chain of magnetite<br />
magnetosomes. ................................................................................................. 58<br />
x
Figure 1.19. Pyroloysis of UV cross-linked PS-b-PFEMS films with a) height-mode<br />
scanning force microscopy, b) phase-mode, c) TEM images, and d) A<br />
schematic of the morphology. Inset scale bars = 50 nm. ................................ 59<br />
Figure 1.20. TEM micrographs of scarf-shaped PI-b-PFS co-micelles (scale bar<br />
= 500 nm) ......................................................................................................... 60<br />
Figure 2.1. TEM image of GNRs deposited from an aqueous suspension onto a carboncoated<br />
TEM grid. The inset shows the distribution of measured aspect ratios of<br />
the GNRs, which measure 49 nm long and 17 nm in diameter on<br />
average.............................................................................................................. 87<br />
Figure 2.2. SEM image of macroscopically-aligned electrospun PEO fibers containing<br />
GNRs. ............................................................................................................... 88<br />
Figure 2.3. Aligned GNRs in electrospun PEO nano/microfibers as functions of fiber<br />
diameter and GNR volume fraction (��: (a) 40 nm and (�� = 0.006, (b) 50 nm<br />
and (�� = 0.045, (c) 650 nm and (���= 0.035, and (d) 3000 nm and (��= 0.031.<br />
A selected-area electron diffraction pattern of the corresponding sample is<br />
included as an inset in (b). ................................................................................ 89<br />
Figure 2.4. Absorbance spectra for (a) randomly oriented GNRs in a PEO film measuring<br />
~500 �m thick at different polarization angles and (b) GNRs aligned within<br />
electrospun PEOmicrofibers measuring ~200 nm in diameter at polarization<br />
angles varying from 0° (parallel to the fiber axis n) to 90° (perpendicular to n).<br />
In both cases, the data are color-coded and labeled in (a). ............................... 90<br />
Figure 3.1. Schematic illustration of the magnetic field-assisted electrospinning setup used<br />
in this study. Note the position of the electromagnet, which yields a magnetic<br />
field that is perpendicular to the electric field employed during<br />
electrospinning. .............................................................................................. 106<br />
Figure 3.2. TEM images of randomly dispersed SPIONs in electrospun PCL microfibers<br />
varying in SPION concentration (in vol%): (a) 0.5 and (b) 2.5. A TEM image<br />
of SPIONs measuring 17.6 nm in diameter and drop cast from chloroform is<br />
included in the inset of (a). The scalemarker in the inset corresponds to<br />
50 nm. ............................................................................................................. 107<br />
Figure 3.3. TEM images of magnetic field-aligned SPIONs, measuring 17.6 nm in<br />
diameter, in PCL microfibers illustrating long, contiguous arrays in (a), and<br />
shorter, pulsed arrays in (b). The scalemarker in the inset corresponds to 100<br />
nm ................................................................................................................. 108<br />
xi
Figure 3.4. Magnetization (M) hysteresis curves at 300 K as a function of the magnetizing<br />
field strength (H) for SPIONs measuring 17.6 nm in diameter. In (a), the<br />
hysteresis curves are measured from unembedded SPIONs ( ), as well as<br />
randomly dispersed and magnetically aligned SPIONs in electrospun PCL<br />
microfibers (blue and red, respectively). The inset shows magnetization<br />
hysteresis curves recorded for the embedded SPIONS at low fields and ambient<br />
temperature. In (b), the hysteresis curves from the SPIONs embedded in PCL<br />
microfibers (see the corresponding diagrams) are fitted to Eq. 2 in the text<br />
(solid lines) to discern the saturation magnetization and mean dipole moment<br />
from each dataset. ........................................................................................... 109<br />
Figure 3.S1. SEM image of SPION-containing PCL fibers electrospun in the presence of an<br />
external magnetic field. The inset shows evidence of surface dimpling on a<br />
large fiber. The scalemarker in the inset corresponds to 2 �m. ..................... 111<br />
Figure 3.S2. EDS spectrum of a SPION-containing PCL fiber electrospun in the presence of<br />
an external magnetic field. The elements responsible for the observed peaks are<br />
labeled, and the x-ray energies associated with the K� and L lines of Fe are<br />
identified by the blue lines. ............................................................................ 112<br />
Figure 4.1. TEM image of SPIONs measuring 16.4 nm in diameter and drop cast from<br />
chloroform. ..................................................................................................... 135<br />
Figure 4.2. (a) SEM image of SPION-containing PEO/P2VP microfibers composed of 80<br />
wt% PEO and electrospun from an 8.5 wt% solution in chloroform. (b) An<br />
enlargement showing the surface of the microfibers included in (a). The inset<br />
in (b) displays a SPION-rich bead, the scalemarker corresponds to<br />
500 nm. ........................................................................................................... 136<br />
Figure 4.3. TEM images of SPIONs measuring 16.4 nm in diameter and dropcast from<br />
chlorform....................................................................................................... 138<br />
Figure 4.4. XRD patterns acquired from PEO powder and electrospun microfibers<br />
composed of PEO/P2VP at different PEO concentrations (labeled). ........... 138<br />
Figure 4.5. XRD patterns acquired from electrospun microfibers composed of PEO/P2VP<br />
with SPIONs (18 nm and 2.5 vol%) at different PEO concentrations<br />
(labeled). ....................................................................................................... 139<br />
Figure 4.6. Average PEO crystal size (t) extracted from XRD patterns and presented as a<br />
function of PEO concentration parallel (circles) and perpendicular (triangles)<br />
to the fiber axis for systems without (open symbols) and with (filled symbols)<br />
SPIONs. Values measured from PEO powder are included (triangles). The<br />
solid and dashed lines serve as guides for the eye. ....................................... 140<br />
xii
Figure 4.7. Schematic illustration depicting the arrangement of polymer chains in a<br />
core/sheath microstructure of PEO/P2VP (a) before and (b) after SPION<br />
addition (not to scale). Addition of SPIONs promotes a reduction in crystal<br />
size but a more parallel chain arrangement with respect to the fiber axis. ... 141<br />
Figure 5.1. Schematic of PFEMS synthesis in which the noted molecules are a)<br />
ferrocenophane b) ethylmethylsilaferrocenophane and c) poly<br />
(ferrocenylethylmethylsilane). ...................................................................... 171<br />
Figure 5.2. SEM micrographs of a) 15% PFDMS in THF:DMF without surfactant b) 15%<br />
PFDMS in THF:DMF with surfactant c) 20% PFDMS in DCM with<br />
surfactant and d) 18% PFPMS in THF:DMF with surfactant. All scale bars<br />
represent 20 μm. ............................................................................................ 172<br />
Figure 5.3. PS-b-PFS-b-P2VP lithographic template used for the preparationof Nanoscale<br />
magnetic dots. a) Phase-separation of the triblock in the bulk. b) Hollow PFS<br />
cylinders are formed after etching because it has a selective resistance. c)<br />
Profile of the hollow PFS cylinders. (Used with permission by Jessica<br />
Gwyther from Bristol University.) ................................................................ 173<br />
Figure 5.4. XRD curves from 2Ɵ = 7 – 25 °for PFDMS powder, fibers, and fibers with<br />
both 10 and 14 nm iron oxide nanoparticles. ................................................ 174<br />
Figure 5.5. Schematic demonstrating the chains of PFDMS and corresponding d-spacing<br />
between adjacent ferrocene units in a) powder form, b) in electrospun fibers,<br />
c) in electrospun fibers with larger (~14 nm) iron oxide nanoparticles, and d)<br />
in electrospun fibers with smaller (~10 nm) iron oxide nanoparticles. ........ 174<br />
Figure 5.6. TEM micrographs of PFS-b-PI micelles dropcast from a 1 mg/mL hexane<br />
solution onto a carbon-coated TEM grid with an average width of 14.9 nm and<br />
lengths exceeding one micron. ...................................................................... 176<br />
Figure 5.7. TEM micrographs of PFS-b-PI micelles blended at a ratio of a) 3:100 with PI<br />
and b) 3:25 with PI. ....................................................................................... 178<br />
Figure 5.8. Schematic of the vulcanization and micelle crosslinking technique. ........... 178<br />
Figure 5.9. TEM micrographs of 1:1000 PFS-b-PI:PI vulcanized at ~120 °C for 5 housr<br />
demonstrating a complete dissolution of the micelles with only iron<br />
nanoparticles remaining. ............................................................................... 179<br />
Figure 5.10. TEM micrographs of shell cross-linked PFS-b-PI with an average width of 43<br />
nm and lengths exceeding 1.5 microns dropcast from a hexane solution. .... 180<br />
Figure 5.11. TEM micrographs of PFS-b-PI micelles blended with a 5 wt% PI solution in<br />
hexane and dropcast onto a carbon-coated TEM grid. ................................. 181<br />
Figure 5.12. TEM micrographs of microtomed PFS-b-PI micelles blended with PVMS at<br />
ratios of 1:300 and 1:600 at thicknesses of ~120 nm. ................................... 182<br />
xiii
Figure 5.13. TEM micrographs shell cross-linked PFS-b-PI dropcast from a hexane<br />
solution as a) a control, b) heated to 70 °C for 30 minutes and c) stirred for<br />
several minutes mimicking conditions during the cross-linking of the PVMS<br />
solution. ......................................................................................................... 182<br />
Figure 5.14. SEM micrographs of a PVMS cross-linked film containing PFS-b-PI micelles<br />
a) looking down the surface from the cross-section and b) of the fractured<br />
cross-section where the scalebar of the inset refers to 200 μm. .................... 182<br />
Figure 6.1. Dropcast PFDMS-b-P2VP cylindrical micelles onto a carbon coated TEM<br />
grid from DMF. ............................................................................................. 182<br />
Figure 6.2. SEM micrographs of 32 wt% P2VP fibers electrospun from 9:1 DMF:THF a)<br />
without micelle addition and b) with PFDMS-b-P2VP micelles. ................. 182<br />
Figure 6.3. TEM micrograph of 32 wt% P2VP fibers electrospun with PFDMS-b-P2VP<br />
micelles. ........................................................................................................ 182<br />
xiv
Introduction<br />
Chapter I<br />
Introduction and Overview<br />
As technology has developed in the last century, it has become possible to investigate<br />
matter on a smaller and smaller scale and to manipulate matter on an atomic and molecular<br />
scale. This development has led to the creation of the buzz word “nanotechnology.” which<br />
typically refers to structures with a size scale between 1 and 100 nanometers. If we<br />
specifically look at the construction of soft materials, they can be created through two<br />
different approaches: a “bottom-up” approach, where molecules self-assemble on the atomic<br />
level; and a “top-down” approach, using patterned templates to achieve atomic order. Soft<br />
nanomaterials viewed through either approach are interesting mainly due to the weak, non-<br />
covalent bonding that occurs within them and the ability to use thermal energy to break and<br />
re-form these bonds. Changes in morphology can be induced by thermal energy such as<br />
temperature, pH, or other external triggers. The term “nanocomposite” refers to a multiphase<br />
material where one of the phases is nano-scaled and the phases differ both in structure and<br />
chemistry, thereby allowing the formation of multifunctional materials with very high surface<br />
area-to volume ratios of the dispersed phase. In this chapter, the creation of polymeric<br />
1
materials with functional properties by utilizing electrospinning as a fabrication tool and the<br />
processing or organometallics will be discussed.<br />
1.1.1 Electrospinning<br />
History<br />
Generally, electrospinning is the process of forming fibers through the application of<br />
electrostatic forces. It is an extension of the electrostatic spray technique where a high<br />
voltage is applied to a liquid jet in order to form small droplets. Electrospinning was initially<br />
investigated by Lord Rayleigh in 1882 1 when he questioned the electric potential that would<br />
be needed to overcome the surface tension of a drop. Then, in 1914, Zeleny et al.<br />
investigated the behavior of fluid droplets at the end of glass capillaries. 2 Electrospray is<br />
used to manufacture particles of varying size and is used in applications including mass<br />
spectrometry, painting, and inkjet printing. 3 The electrospinning of plastics first appeared as<br />
a patent in 1934 by Formhals 4 however it was decades later in the 1990’s when the Reneker<br />
group revived interest in this technique 5 with a goal of forming ultrathin, continuous polymer<br />
fibers. Other fiber forming techniques include drawing, 6 melt-blowing, 7 and multicomponent<br />
fibers. 7 Though these last two in particular have very high productivity, only electrospinning<br />
has the ability to form continuous fibers with nanoscale dimensions and with flexibility in<br />
terms of polymer choice. Since then, the interest in electrospinning has exploded and more<br />
than 100 polymers have been electrospun 8 due to the simplicity of the process and versatility<br />
it affords.<br />
2
An example of an electrospinning scheme is seen in Figure 1.1. First in the<br />
eletrospinning process, a polymer solution is drawn into a syringe with a spinneret, or<br />
metallic needle, and connected to a syringe pump that produces a steady and controllable rate<br />
of discharge. A direct current power supply creates an electric field with high voltages<br />
between the needle tip and grounded collection plate that typically ranges from 1-20 kV.<br />
Surface tension is responsible for holding a droplet of polymer solution on the tip of the<br />
spinneret and when an electrode is connected to the spinneret and a voltage is applied, a<br />
charge develops on the surface of the liquid due to mutual charge repulsion. 9 As the voltage<br />
is increased, the hemispherical shape of the droplet becomes elongated into a conical<br />
structure defined as a “Taylor cone” 10 and as the intensity of the electric field increases<br />
further, a critical threshold is passed where electrostatic forces overcome surface tension and<br />
a charged jet is emitted from the tip of the Taylor cone. The ejected polymer solution<br />
undergoes a whipping process, 11 as seen in Figure 1.2 12 between the spinneret tip and the<br />
collection plate during which time the solvent is evaporated. The dry, highly porous,<br />
randomly oriented polymer fibers are deposited on the collection plate.<br />
Electrospraying, the formation of droplets, or bead defects – fibers with beads on a<br />
string – can occur instead of continuous fibers depending on a large set of parameters. These<br />
include polymer properties such as molecular weight, solubility, and glass-transition<br />
temperature; solution properties such as concentration, viscosity, surface tension, electrical<br />
conductivity; and processing parameters such as applied voltage, plate distance from the<br />
spinneret, and solution flow. Even ambient properties such as relative humidity and solvent<br />
3
vapor pressure can have an effect on the resulting fiber morphology. Thus, it is demonstrated<br />
that although electrospinning appears to be a straight-forward process, it is actually<br />
multivariate problem that requires a high degree of optimization in order to achieve a<br />
successful result.<br />
Modification of the Electrospinning Setup<br />
Since the electrospinning setup is so simple, it is very easy to modify in order to<br />
change the structures and morphology of the resultant fibers. In the past, a rotating collector<br />
plate has been used to recreate both uniform and aligned fiber mats. 13 Arrays of multiple<br />
needles 14 have also been utilized in order to increase the productivity of the electrospinning<br />
process but potential problems with interference between needles also becomes an issue.<br />
Modification of the spinneret needle can also be performed to form a co-axial setup 15 which<br />
creates a single fiber with a core-sheath structure and enables the ability to electrospin<br />
immiscible polymer blends. A multi-axial 16 spinneret can also be constructed where multiple<br />
layers of a fiber can be created. In addition, by switching the typical placement of the anode<br />
and cathode in the electrospinning setup, it is possible to draw the more polarizable<br />
component to the surface. 17 Furthermore, the type of current, alternating or direct, has been<br />
found to have a slight impact on the degree of orientation and fiber density. 18 Needleless<br />
electrospinning has also been successful, and eliminates the burden of clogged needles, by<br />
utilizing magnetic fluids, 19 a pointed needle and the use of a tungsten electrode, 20 and<br />
conducting electrodes. 21<br />
4
The straightforward electrospinning setup discussed earlier creates randomly-oriented<br />
fiber mats, however, many applications, such as the fabrication of electronic or photonic<br />
devices, 22 will require well-aligned, unidirectional fiber constructs. Thus, the macroscopic<br />
alignment of electrospun fibers is one processing modification that has garnered a lot of<br />
attention. Another approach involves utilizing a rotating drum at high rotating speeds, which<br />
has been found to orient fibers along the winding direction 23 and also along the sharp edge of<br />
a tapered, wheel-like disc. 24 Both of these techniques have a high throughput, but<br />
electrostatic differences in attraction across the drum have led to different densities and<br />
alignment that is not perfect. Split electrodes are another common geometrical configuration<br />
utilized to produce aligned fibers. Additionally, uniaxial alignment can occur between two<br />
conductive strips separated by a variable gap (typically of several centimeters) on the<br />
collector plate as seen in Figure 1.3. 25 This technique allows for control over the aligned<br />
fiber density, length of alignment, and ease of removal for imaging or processing. Finally,<br />
four electrodes have also been used to form a cross-bar array of electrospun fibers, 26 a<br />
morphology needed for device fabrication. As electrospinning gets more developed towards<br />
scale-up and industrial applications, the ability to finely control the alignment of polymer<br />
fibers will become imperative.<br />
Other types of Electrospinning<br />
Traditional solutions used for electrospinning must have a sufficient viscosity in order<br />
to produce the appropriate surface tension and usually produces fibers with diameters less<br />
than 1 �m. For higher solution viscosities, filming can occur on the needle and impede the<br />
5
formation of fibers. An alternative is electrospinning from the melt,which often leads to<br />
much higher fiber diameters, but also must be performed under vacuum, and necessitates<br />
much larger electrode separations and thus electric fields. 27 Bowl electrospinning has a 40x<br />
increase in production rate and utilizes a bowl filled with a polymer solution and a concentric<br />
cylindrical collector. 28 Electrospinning polymers has also been proven to be effective using<br />
supercritical CO2 as the solvent 29 where solvent-free systems, specifically for biocompatible<br />
polymers, is needed. Another method involves blowing-assisted electrospinning, which is<br />
the use of a hot air stream for systems with very high viscosity. This has proven successful<br />
for hyaluronic acid, for example, a natural polysacchride with very high viscosity, in which<br />
no solvent was needed to create fibers. 30 Some downsides of this technique, however, are<br />
very large resultant fiber diameters, no increase in throughput, and a very large gas volume<br />
that is needed in addition to the expense of modifying the setup. 31 All of these methods have<br />
been formulated to adjust for limitations to traditional solution systems and maximize<br />
functionalities and target applications.<br />
1.1.2 Control over Fiber Characteristics<br />
External Structure<br />
Both the morphology and diameter of electrospun fibers depends on many of the<br />
processing and solution variables listed earlier. One of the more prevalent problems is the<br />
appearance of beads in the fibers, as seen in Figure 1.4. Of higher importance in the case of<br />
unidirectional fiber arrays is that any disturbance to the smooth fiber axis will negate the<br />
effect of alignment. Beads are often formed because surface tension drives the conversion of<br />
6
the polymer jet into spherical drops 1,32 as a way to decrease surface area. However, the<br />
forces acting against surface tension, specifically, electrostatic repulsion and viscoelastic<br />
forces, endeavor to form smooth fibers. Thus, in order to damper the appearance of beads, it<br />
is necessary to decrease the surface tension. This can be achieved by increasing the viscosity<br />
of polymer solutions, typically by an increase in molecular weight or concentration. The<br />
effect of this is clearly seen in Figure 1.5. Another way to eliminate beads is by the addition<br />
of salts 33 to increase the net charge density or blending of solvents 34 to lower the surface<br />
tension. Deitzel et al. have also determined that a threshold voltage exists 35 and when this is<br />
exceeded, it acts to weaken the stability of the jet and thus more beads are formed. Thus, as<br />
the above shows, there a multitude of ways to control bead density which is dependent on the<br />
specific polymer/solvent system.<br />
Fiber diameters in electrospun fibers are usually reported as a distribution and can be<br />
controlled by several means. 36 As more concentrated polymer solutions are used, fiber<br />
diameters become thicker. In addition, if the conductivity of a solution is increased, to<br />
reduce bead defects for example, then the resulting fiber diameter decreases. A higher feed<br />
rate will lead to thicker fibers. Rutledge et al. completed a comprehensive study on the<br />
multitude of variables that will affect fiber diameter and found that it is a fine balance<br />
between flow rate, the strength of the electric field, and the surface tension of the polymer<br />
solution that mostly affects fiber diameter. 37 Additionally, while fibers are typically circular<br />
in cross-section, other shapes can also occur. Ribbon-like structures with rectangular cross<br />
7
sections 38 have been found at higher viscosities and attributed to a film developing on the<br />
surface of the liquid jet and its subsequent collapse, as seen in Figure 1.6.<br />
Internal Structure<br />
One of the ways to impart functionality to fibers is by altering the internal structure.<br />
“Nanotubes” are electrospun fibers with a hollow interior that are most often created from a<br />
co-axial electrospinning setup and encompass the internal structure. This has applications in<br />
nanofluidics, drug delivery, and vascular engineering. Ceramic nanotubes are created by<br />
electrospinning two immiscible materials in a coaxial electrospinning setup in which the core<br />
can later be removed by solvent extraction. Ceramic nanotubes can be formed by the<br />
resultant calcination of the sheath at elevated temperatures. 39<br />
The benefits of using the coaxial spinning setup to form nanotubes is that the<br />
thickness of the sheath and inner diameter of the fibers can be varied by changing the<br />
spinning conditions 40 as seen in Figure 1.7. 39,41 Although these hollow fibers are very<br />
advantageous, they are also very fragile. In the past, this problem has been eliminated by the<br />
introduction an inorganic sol-gel precursor into the spinning solution and the subsequent<br />
formation of a gel network in the polymer sheath. 42 Nanotubules have also been created with<br />
porous surfaces, which were found to have higher rates of enzymatic reaction and are<br />
excellent candidates for applications requiring substrate penetration. 43 TiO2 nanotubes have<br />
been further functionalized by controlling the hydrophobic and hydrophilic properties on<br />
both the inner and outer surface and allowing adsorption of inorganic nanoparticles. 44 Fluid<br />
flow through these nanotubes would open up avenues for a variety of applications and flow<br />
8
inside carbonized hollow fibers has been demonstrated successfully with pressure-driven<br />
water in nanofluidic devices consisting of ~40000 nanotubes. 45<br />
In addition, electrospun fiber mats can be used as templates for the preparation of<br />
hollow fibers by the tubes by fiber templates (TUFT) process. 46,47 In this process the<br />
dissolvable electrospun fibers are coated with polymer, metals, or other materials. A<br />
negative replica is then created by the selective extraction of the template fiber. Composite<br />
fibers can then be created, for example, by coating poly(lactic acid)(PLA)/Pd(OAc)2 with<br />
poly(p-xylylene) (PPX) and pyrolyzing the PLA resulting with hollow PPX fibers with Pd<br />
nanoparticles on the interior 46 as seen in Figure 1.8. This production technique can be used<br />
to create ceramic nanotubes where a co-axial setup is not necessary, and has been performed<br />
with titania, 46 aluminum 48 and gold 49 just to name a few.<br />
Internal Poylmer Morphology<br />
A decade ago, the general goal of electrospinning was to establish which polymers<br />
could be electrospun from which solvents and gain a better understanding of how different<br />
solution/processing conditions affected the resultant morphologies. Now with this breadth of<br />
knowledge available, scientists are asking how to create a given morphology or property.<br />
Electrospinning is a fabrication technique that operates far from equilibrium. In fact,<br />
the time scale between a volume element leaving the jet to being collected is ~0.01<br />
seconds. 50 The evaporation of solvent and the elongation of the jet control both the internal<br />
and surface structure of the resulting fiber during this time frame and the choice of solvent<br />
can also affect the resulting fiber morphology, less volatile solvents may not completely<br />
9
evaporate and residual amounts could encourage chain relaxation. The elongation of the jet<br />
can result in crystalline polymers achieving chain orientation parallel to the fiber spinning<br />
direction, and crystal formation in electrospun fibers can even mirror those in processes with<br />
longer time scales, such as extrusion. 51 Similar to polymer thin films, annealing of fibers will<br />
convert crystals to a more ordered phase 52 but also requires the fiber to be encapsulated by a<br />
sheath material 53 to prevent flow.<br />
While electrospinning typically produces fibers with smooth surfaces, the creation of<br />
a porous surface resulting in an increase in surface area and is desirable for applications such<br />
as tissue engineering, filtration, and catalysis. Fiber mats can also be exposed to a solvent<br />
that induces swelling, once the swelling agent is removed then what remains is a fiber with a<br />
larger diameter and pores. One way porous fibers can be created is by the electrospinning of<br />
immiscible polymer blends. 54 For example, if a blended fiber is immersed in a selective<br />
solvent, one phase can be etched out and leave pores. Blended fiber mats can also be<br />
exposed to a solvent that induces swelling, once the swelling agent is removed then what<br />
remains is a fiber with a larger diameter and pores (Figure 1.9). Porosity can also be created<br />
by electrospinning fibers into a bath of liquid nitrogen, 55 which causes a phase separation of<br />
solvent and polymer.<br />
Although the structural characteristics of electrospun fibers are advantageous, the<br />
bulk properties tend to lack functionality that is desired for more multifunctional<br />
applications. One way of overcoming this problem is to create composite nanofibers,<br />
allowing the incorporation of two chemically and physically different components which can<br />
10
enhance the mechanical, 56 conductive, 57 and magnetic 58 properties, just to name a few.<br />
However, encapsulated molecules often show reduced activity 59 when constrained in a<br />
polymer matrix and may not always exist at the surface. For example, when antibacterial<br />
biocides are blended with a polymer prior to electrospinning their efficacy is limited and<br />
leave no potential to attack airborne pathogens. 60 In contrast, surface modification through<br />
the covalent bonding of poly(quarternary ammonium) can create a permanent antibacterial<br />
surface on a fiber. 61<br />
Because polymer surfaces exhibit typically low surface energy, 62 they need to be<br />
treated chemically or physically. Simple surface coating is usually the most straightforward,<br />
chemical modification for this treatment. In simple surface coating, electrostatic interactions<br />
or liquid-phase attachment are responsible for the deposition of conducting polymers or<br />
nanoparticles to the surface of electrospun fibers. 46 Physical or chemical vapor depositions<br />
can then be utilized to coat fiber mats with ceramics, polymers, or metals 48 as seen in Figure<br />
1.10. 63 In addition, precursor polymers can be spun, 64 such as poly(acrylonitrile)(PAN), 65<br />
and then subsequently carbonized to prepare ceramic fibers. Physical treatment techniques<br />
include plasma, 66 the formation of ‘layers,’ 67 ultraviolet treatment, 60 mineralization, 66<br />
etching, 68 or the inclusion of a composite material that is reactive. 69 Once there are<br />
chemically-active groups present on the surface, covalent bonding, 70 immobilization, 71 and<br />
electrostatic interactions 72 can be used to stabilize reactive groups to the surface of the fiber.<br />
Modification of just the surface of polymer fibers, not the bulk, can open these materials up<br />
11
for multifunctional applications where the fibers can interact with their environment such as<br />
filtering of target molecules, 73 protective textiles, 74 tissue scaffolds, 75 and drug delivery. 76<br />
Additional Properties of Electrospun Fibers<br />
Strength is an important consideration for many of the applications targeted by<br />
electrospun fiber scaffolds. Whereas tensile testing can easily be performed on macroscopic<br />
nonwoven fibers due to their larger size, the physical manipulation of nanofibers becomes an<br />
issue. One way to possibly alleviate this is by utilizing nano tensile testing on single fibers<br />
which has been reported for PLA. 77 While inconsistent results have been collected for tensile<br />
testing of a randomly oriented fiber mat, mechanical property trends have been found to exist<br />
for oriented fibers collected on a rotating drum as a function of the velocity of the drum. 78<br />
Nanoindentation is perhaps the best method to measure the elastic properties of a single<br />
fiber. 79 In situ tensile testing has been performed combining atomic force microscopy<br />
(AFM) and scanning electron microscopy (SEM) and it was determined that electrospun<br />
fibers had an increased tensile stress and elastic modulus as compared to bulk samples. 80 A<br />
uniform and thus comparative method of measuring the mechanical properties of both<br />
electrospun polymer fiber mats and individual fibers is a characterization technique that<br />
needs to be better established as this field progresses.<br />
1.1.3 Electropsinning Fiber Material<br />
One of the greatest benefits of electrospinning is the ability to easily tune the fiber,<br />
solvent, and processing parameters in order to create the desired material. Several classes of<br />
12
electrospinnable polymers will be briefly discussed as an overview and as a basis for the rest<br />
of this document.<br />
Types of Fiber-Forming Polymers<br />
Many of the applications for electrospinning are biological-based, ranging from tissue<br />
scaffolds 81 to wound dressing 82 to artificial blood vessels. 83 For this reason, the creation of<br />
electrospun mats utilizing biopolymers or blends of biopolymers is highly sought after and<br />
has broad application. Natural polymers tend to exhibit better biocompatibility when used in<br />
biomedical applications. Protein fibers, for example, including collagen, gelatin, elastin, and<br />
silk fibroin have been very well studied. 84 Although most of these materials generally lack<br />
strength, silk is unique in that there are multiple sources (silkworm 85 vs. spider) 86 and the<br />
prepared mats can be treated to induce conformational changes to beta-sheet structures to<br />
enhance its mechanical properties. 87 Polysacchrides such as dextran, 88 chitosan, 89 and<br />
cellulose acetate 34 have also been electrospun to form fiber scaffolds. In addition, many<br />
types of proteins and enzymes such as lipase, 90 cellulase, 91 and bovine serum albumin<br />
(BSA), 76 cannot be electrospun alone and thus are blended with biopolymers to create fibers.<br />
Fibers containing enzymes are often termed “bioactive” and, surprisingly, demonstrate<br />
increased enzymatic activity when immobilized in electrospun fibers. 76 Control over the<br />
release rate can be accomplished by either coating the external surface of the fiber or by<br />
coupling the enzymes to the fibers. 92<br />
Synthetic biopolymers, on the other hand, offer the advantage to tailor the resultant<br />
properties and are less expensive to fabricate. Hydrophobic polyesters such as poly(glycolic<br />
13
acid) (PGA), 93 PLA, 48 and poly(caprolactone) (PCL) 94 have all been easily electrospun.<br />
Hydrophilic biodegradable polymers such as polyurethane (PU), 95 poly(vinyl alcohol)<br />
(PVA), 36 poly(ethylene oxide) (PEO), 96 polydioxanone, 97 and polyphosphazene derivatives 98<br />
have been electrospun for biomedical applications. Synthetic copolymers have also been<br />
derived in order to combine desirable properties from two or more biopolymers such as<br />
mechanical robustness, morphology, pore size, biodegradability, cell affinity, etc. 99<br />
Poly(lactide-b-glycolide) (PLGA) is one copolymer that is especially well-studied and<br />
consists of a glycolide and lactide. Depending on the ratio of glycolide/lactide, the<br />
mechanical properties and biodegradability can be carefully tuned and have been tested for<br />
use as a antibiotic delivery vehicle. 100<br />
Water soluble polymers like PEO, PVA, poly(acrylic acid) (PAA),<br />
poly(vinylpyrrolidone) (PVP), hydroxypropylcellulose (HPC) are highly desirable for<br />
biomedical applications because the use of corrosive solvents can be avoided. PEO has been<br />
particularly well studied due to the range of molecular weights available, its solubility in a<br />
multitude of organic solvents in addition to water, 24,101 and its biocompatibility. The use of<br />
PVA is also advantageous since its degree of hydrolysis or water solubility can be varied. 102<br />
The reactive hydroxy groups also open up the possibility of reaction or modification. The<br />
solubility of polymers in water can also be adjusted by the pH value, temperature, or the<br />
addition of surfactants or solvents. 103 Although aqueous electrospinning eliminates the need<br />
for toxic solvents, applications such as filtration or use in textiles is not possible and,<br />
therefore, these mats are often crosslinked to improve water resistance. Although chemical<br />
14
crosslinking is very effective, 104 cross-linking agents can alter the properties of the polymer<br />
and lead to degradation. Thus thermal cross-linking has been investigated for blends of PVA<br />
and cylcodextrin 105 and photo cross-linking with PVA derivatives. 106<br />
There is a large list of organosoluble polymers as seen in Figure 1.11. 103 Organic<br />
solvents are useful for the ability to control volatility, conductivity, pH, and polarity. Many<br />
properties of organic solvents are not apt for industrial processes; namely flammability,<br />
toxicity, and corrosiveness. While there are many organosoluble polymers, just a few will be<br />
touched on in this chapter as we discuss the interesting properties that can result. First, PAN<br />
can be electrospun from dimethylformamide (DMF) and converted into carbon fibers via<br />
pyrolysis. 107 This creates a class of materials used as reinforcement in aerospace, industrial,<br />
and aerospace applications. 108 PAN fibers have also been reinforced with metallic oxide<br />
nanoparticles 109 and multi-walled carbon nanotubes. 110 Aliphatic poly(amide) (PA), or more<br />
commonly known as nylon, can be electrospun into very thin and uniform fibers but often<br />
require solvents that are very toxic. 111 Due to their high solvent and thermal stability, PA<br />
electrospun mats are also being investigated for filtration applications. 112 Poly(ethylene<br />
terephthalate) (PET), an aliphatic polyester, is known for its excellent structural and<br />
mechanical strength, transparency, and resistance to many solvents and has been electrospun<br />
in several applications. 113 The surface of PET can also be chemically modified to create a<br />
more functional surface. Poly(vinylidene fluoride) (PVDF), a polymer known for its piezo-<br />
electric properties, has been electrospun for applications in lithium ion polymer batteries. 114<br />
Finally, PU fibers are of interest due to their high flexibility and shape-memory properties 115<br />
15
and may have applications in wound dressings. This is simply a brief demonstration of the<br />
breadth of properties and applications that can be accessed through organosoluble polymers.<br />
Inorganic/Polymer Composite Fibers<br />
Although electrospinning is often associated with polymer fibers, there have been<br />
many reports of ceramic and inorganic fibers formed as well which have been touched upon<br />
already. These fibers can be created in three ways: electrospinning sol-gel precursor<br />
solutions, gas-solid reaction, or in situ photoreduction. The sol-gel method combines a<br />
colloidal solution (sol) which acts as a precursor to an integrated network (gel) of network<br />
polymers. 116 The main challenge of this technique is the creation of a viscosity that is<br />
equivalent to that of a viscous polymer solution. The hydrolysis rate of a sol-gel precursor<br />
can be controlled by changing the pH value or aging conditions. 103 The direct<br />
electorspinning of viscous inorganic sols have successfully created fiber mats of<br />
TiO2/SiO2, 117 PbZrxTi1-xO3, 118 and SiO2 119 fibers. A slightly different approach to the<br />
formation of inorganic fibers is through the use of a series of mesoporous molecular sieves<br />
for the electrospinning of sols and structure-directing agents. 120 This approach involves the<br />
formation of ceramic fibers when the organic portion is removed by calcination at elevated<br />
temperatures and has been applied to anatase fibers 25 and many other metal oxides. Non-<br />
oxide ceramic nanofibers have also been prepared by electrospinning a sol solution<br />
containing Novolac resin and tetraethylorthosilicate followed by conversion to SiC through<br />
pyrolysis. 117 Electrospinning of inorganic and ceramic fibers may become more widespread<br />
16
especially when considering applications requiring a strong structure, membranes, catalytic<br />
supports, or actuators.<br />
Gas-solid reactions were initially introduced to incorporate semiconductor<br />
nanostructures into electrospun fibers. 121 This technique involves co-dissolving a metal salt<br />
and polymer into one solvent and then electrospinning to obtain a polymer/metal salt<br />
composite nanofiber which can then be exposed to a H2S gas at room temperature to<br />
synthesize PbS nanoparticles in situ. The color of the composite quickly turns from white to<br />
yellow after exposure to the gas. 122 Both 20 nm diameter spherical nanoparticles 123 and<br />
nanorods have been obtained on the surface and internally through this technique (Figure<br />
1.12). Chloride nanoparticles have also been obtained from exposure to hydrochloric acid<br />
(HCL). 121 Although this technique consists of multiple steps, it is possible to create<br />
nanofibers with metallic nanoparticles through the simple exposure to a gas.<br />
Metal colloids can also be created through photochemical reduction. UV irradiation<br />
of aqueous solutions of AgNO3 induces photo-oxidation of water and results in the formation<br />
of silver atoms. 124 This same idea can be applied to polymer solutions where the composite<br />
fibers are UV treated and have been demonstrated with CA/AgNO3 composite fibers 125<br />
which resulted in the formation of silver nanoparticles as small as 5 nm were formed. Gold<br />
colloids from HAuCl4 can be reduced under UV irradiation but require an organic stabilizer<br />
such as PVP or PVA. 63 In addition, a photocatalyst of TiO2 is also required and these<br />
applications could include chemical or biological sensing. Although in situ formation of<br />
17
metallic nanomaterials can result in high and uniform loadings, they also usually require the<br />
use of catalysis and external modifications in order to be successful.<br />
1.1.4 Imparting Functionality to Electropsun Fibers<br />
Functional, organic fibers can be created by combining two or more polymers with<br />
different characteristics; this can encompass polymer blends, block copolymers, and<br />
encapsulating functional materials into the electrospinning solution.<br />
Multicomponent Polymer Systems<br />
Both miscible and immiscible polymer blends can be electrospun in order to create<br />
new morphologies of phase separated nanofibers. When two polymers phase separate into<br />
discrete domains, one component can be selectively removed in order to form porous fibers.<br />
This has been conducted with PLA/PVP, 54 PEO/silk, 126 and PGA/chitin, 127 When more<br />
controlled phase separation occurs, core-shell structures 128 or semiconducting wires 129 can be<br />
formed. A core-sheath structure is highly desirable due to the fact that it is possible to<br />
combine polymers with two different sets of properties; i.e. the sheath can be insulating while<br />
the core can be conductive. 128 In addition, the core can also be etched to form nanotubes 39<br />
which may be beneficial for drug release 130 and sensors. 131 Core-sheath structures (Figure<br />
1.13a) can be formed via careful solvent selection, 132 due to thermostatic/kinetic differences<br />
between two polymers, 133 utilizing a co-axial spinning method, 134 or induced by an electric<br />
field. 17 When melt polymer blends are electrospun, it is also possible for a chemical reaction<br />
to occur. With the broad range of polymers and their respective properties, there are endless<br />
combinations of blend fibers that can be created by varying the ratio, molecular weight, and<br />
18
number of components. Molecular weight control of one component can be used to tune the<br />
resulting properties of the fiber mat, for instance by changing the molecular weight of PVA<br />
in a blend system it was possible to reduce the formation of beads. 135 This can be a favorable<br />
process, as in the case of copolymerization reactions during melt electrospinning. 136 Some<br />
benefits to using polymer blends to create nanostructured fibers are careful control over<br />
microphase size based on both molecular weight and polymer:polymer ratio, a direct control<br />
over hydrophobicity/phillicity based on polymer choice, and ease of setup.<br />
Electrospun block copolymer systems have restricted phase separation and usually<br />
micro-phase separate into domains with sizes less than 100 nm. 137 Poly(styrene)-b-<br />
poly(isoprene) (PS-b-PI) has been found to phase separate in electrospun fibers into both a<br />
cylindrical and lamellar morphology parallel to the fiber surface as shown in Figure 1.13b-<br />
c. 138 A block copolymer/amphiphile system, PS-b-poly(2-vinyl pyridine) (P2VP)/<br />
poly(diallyl phthalate), was also found to phase separate into elongated spherical domains in<br />
thin films and the bulk. Fibers with controlled hydrophobicity or hydrophilicity can also be<br />
achieved by electrospinning with block copolymers. 139 Electrospun block copolymer<br />
systems are most applicable for biomedical applications where the decomposition and<br />
biocompatibility rate of the block copolymer can be carefully tuned. 140,141 Although the<br />
ability to harness the periodic micro-phases that can be created with an electrospun block<br />
copolymer system is highly appealing, a significant challenge is the aspect of annealing. In<br />
thin or bulk films, the shape of the system is not impacted when annealing occurs. With a<br />
fiber however, flow can cause a loss of shape. This loss of shape has been avoided by Kalra<br />
19
et al. where the fibers are coated in silicon prior to annealing. 53 The question that remains is<br />
whether this process has scale-up capability but whether block copolymers remain a great<br />
way to create multifunctional polymer nanofibers.<br />
Encapsulation of Functional Materials<br />
Incorporation of inorganic nanomaterials into polymer matrices can yield hybrid<br />
polymer nanocomposites with synergistic properties. These materials are often added to the<br />
polymer solution prior to electrospinning but can also be formed in vivo from precursors in<br />
the polymer solution.<br />
Carbon nanotubes (CNTs) are of particular interest to scientists due to properties such<br />
as electrical, electronic, and thermal conductivity 142 as well as its high strength, flexibility,<br />
and resilience. 143 These properties can be imparted to the nanofiber when CNTs are<br />
combined with the polymer solution prior to electrospinning. It has been well documented<br />
that CNTs orient with their long axis parallel to the electrospun fiber axis, as seen in Figure<br />
1.14. 144 Both single-walled 145 and multi-walled 146 have been electrospun but often require<br />
high concentrations 147 or use of a surfactant in order to get good dispersion.<br />
Functionalization of CNTs can be accomplished through esterification 148 or oxidation 110 and<br />
directly affects the mechanical properties, where functionalized CNT had twice the tensile<br />
strength of unmodified CNTs. 148 This was most likely due to better dispersion and better<br />
interaction between the nanotube and the polymer matrix. A theoretical model was<br />
formulated by Cohen et al. and it was determined that CNTs align along the jet stream<br />
immediately prior to being expelled from the spinneret due to the sink-like flow leading to<br />
20
the jet. 149 The electrical conductivity of CNT polymer composites was also tested and found<br />
to reach 10 -2 S cm -1 . 150 Indeed, the use of CNTs continues to be investigated as a reinforcing<br />
agent.<br />
Although many applications would benefit from encapsulated enzymes or other<br />
bioactive species within a fiber matrix, a large challenge exists in maintaining their activity<br />
post-electrospinning. They are usually sensitive to heat and can lose activity when exposed<br />
to solvents or other chemicals. Bioactive agents such as hyaluronic acid, 151<br />
glycosaminoglycan, 152 heparin, 153 and bone morphogenic proteins 154 have all been<br />
incorporated into polymer fiber matrices without losing their activity. One target application<br />
of these composite nanofibers is for the detection of molecules such as ammonia 155 or<br />
glucose. 156<br />
Other notable, functional materials that have been electrospun include nanoplatelets,<br />
carbon black, graphene, and quantum dots. The most common nanoplatelet is<br />
montmorillonite (MMT) and its purpose is usually that of a reinforcement in polymer<br />
matrices to improve mechanical strength and thermal stability. 157 Fiber size plays an<br />
important role in this, as Li et al. determined that when smaller Nylon/MMT 158 fibers had a<br />
tensile strength than composite, fibers four times the size which was attributed to the<br />
crystallinity of the nylon (Figure 1.15). Carbon black has also been encapsulated into<br />
electrospun fibers to increase either electrical conductivity or the nanofiber modulus, 159 and<br />
to sense strain. 160 Nanoparticles such as calcium carbonate are also being used for<br />
biomedical applications such as bone regeneration. 161 The direct dispersion of graphene<br />
21
prior to electrospinning has been used to enhance the optical absorption of poly(vinyl<br />
acetate) (PVAc) by a factor of ten. 162 Quantum dots (QDs) are also of interest due to their<br />
interesting optical properties because of a quantum confinement effect. In fact, the high-<br />
voltage source in electrospinning can actually effect the passivation of the QD and suppress<br />
deep-level emission. If the voltage is increased high enough, it may be able to align the ZnO<br />
QDs and lead to ultraviolet photoluminescence. 163 Aggregation is a problem with these<br />
systems and the addition of surfactant has been shown to allow a uniform distribution for<br />
CdTe QDs in a PVP matrix. 164 Cellulose nanocrystals have also been electrospun with a<br />
PVA nanofibers and were found to significantly increase the elastic modulus while acting to<br />
reinforce the nanofibers. 165 Additionally, superhydrophobicity has been created by<br />
electorspinning epoxy-siloxane modified SiO2 nanoparticles with a diameter of 200 nm in a<br />
PVDF matrix. 166 Metal nanoparticles have also been used as localized heat sources inside<br />
PEO fibers when irradiated with a laser tuned to the surface plasmon resonance of the noble<br />
metal nanoparticle and complete melting was observed. 167<br />
Although it has been determined that nanoparticles located in the interior of a<br />
polymer fiber can show reduced activity, there is also great concern about the toxicity and<br />
release of the nanoparticles into the environment. For this reason, the goal of many scientists<br />
is to increase the functionality of a nanofiber mat without toxicity, thus dispersing<br />
nanoparticles on the interior of the fiber surface has been achieved. Electrospun fibers with<br />
noble metal nanoparticles such as gold, 168 silver, 169 and manganese acetate 170 have been<br />
produced to attempt to achieve this result. Silver nanoparticles can impart antimicrobial<br />
22
properties to polymer fibers 171 since they are positively charged and attract electronegative<br />
bacteria. Gold nanomaterials, on the other hand, exhibit strong surface plasmon resonances<br />
in the visible electromagnetic spectrum as a consequence of optically-driven coherent<br />
oscillations of conduction electrons. 172 These resonances give rise to characteristic optical<br />
absorption and scattering spectra, 173 yielding brightly colored, nanoparticle-containing<br />
suspensions (Figure 1.16). Palladium nanoparticles have specific catalytic activity in<br />
hydrogenation of dienes and olefins, and has been electrospun with PAN. 174 Magnetic<br />
particles such as iron oxide have also been blended in electrospun polymer fibers 175 and have<br />
also been found to orient parallel to the fiber axis, deflect under a magnetic field, and<br />
improve the mechanical properties of the fibers. The formation of nanocomposites can even<br />
change the inherent properties of the filler material; core-shell Fe/FeO nanoparticles have<br />
been found to increase in shell thickness by a factor of 7.4% when electrospun. 176<br />
1.1.5 Applications<br />
The main attributes of electropun fiber webs are: high surface area to volume ratio,<br />
porosity, and low mass. Many applications exist based on the ability to functionalize the<br />
nanofibers as discussed earlier in this chapter. The types of applications and the required<br />
fiber characteristics will be discussed in this section.<br />
Tissue Engineering<br />
Electrospun fiber mats are applicable for regenerative tissue due to the similarity to<br />
the extracellular matrix (ECM), which provides the structural support to the cells in tissue<br />
and organs. 177,178 Biocompatabile and biodegradable polymers can be used to make an<br />
23
artifical ECM and seed stem or human cells onto it. When comparing cell proliferation on<br />
both fiber and film of the same polymer, the fibers had a positive effect on cell growth. 179<br />
Some challenges that exist, however, include the creation of a smooth fiber surface for cell<br />
growth, 178 which can be created by altering the processing parameters. Porosity is another<br />
important challenge, as it can cause the cells to create bridges over the pores in a fiber<br />
scaffold. 180 Different tissues have drastically different tensile strengths, elastic moduli, and<br />
elongational strength (i.e. skin vs. cartilage) and this has to be taken into consideration when<br />
choosing a polymer. The polymer choice must allow the anchorage, migration, and<br />
proliferation of cells in addition to matching the mechanical properties of the target tissue<br />
and include many of the natural and synthetic biopolymers listed earlier.<br />
Polymer blends are also utilized in order to combine properties; i.e. biodegradability<br />
with mechanical robustness. 181 Additives such as calcium carbonate, phosphate, and<br />
hydroxyapatite can increase functionality for tissue such as bone. 182 The types of cells that<br />
have been seeded include mesenchymal stem cells, endothelial cells, neural stem cells,<br />
fibroblasts, osteoblasts, etc. 103 One challenge that still remains is the creation of a synthetic<br />
ECM as a hierarchical complex structure, to be fully functional the structure and growth of<br />
arteries, 183 etc. may also need to be taken into account. The physical properties of the mat,<br />
such as using aligned fibers, has been shown to guide the growth and orientation of<br />
neurons. 184 A three-dimensional assembly of aligned, mineralized fibers 185 has been created<br />
by Teo, et al. to mimic the hierarchical structure of bone and an image of these bundles can<br />
be seen in Figure 1.17.<br />
24
Catalysis<br />
An important step in catalysis is the removal of catalyst after the reaction, to avoid<br />
contamination in the end product. If catalyst are encapsulated within a nanofiber matrix, this<br />
could be alleviate that problem by either dipping the nanofiber mat into the reaction solution<br />
or have the solution pass through it in a reactor. 186 Polymers can be electrospun with<br />
encapsulated monometallic or bimetallic nanoparticles such as Rh, Pt, Pd, Pd/Pt, or Rh/Pd for<br />
catalysis in hydrogenation reactions. 174 In contrast, nanoparticles can be formed in vivo by<br />
electrospinning solutions containing metal salts and reducing these agents at high<br />
temperatures. Core-shell fibers created by the TUFT method for homogeneous catalysis are<br />
able to achieve conversion in shorter times relative to conventional catalysts and can be used<br />
several times without a loss of activity. 187 Carbon fibers decorated with Pt nanoparticles<br />
were fabricated for electrocatalysis and had excellent activity and stability towards the<br />
oxidation of methanol. 188 This demonstrated that carbon fibers loaded with noble metal<br />
catalysts are advantageous due to the high conductivity and close contact between carbon<br />
matrix/Pt particle, careful control over particle dispersion would be necessary to enhance this<br />
application.<br />
Drug Release<br />
Electrospun fibers for drug delivery are advantageous for the ability to control the<br />
release rate, easy production and polymers have little influence on the carrier. 189 In order to<br />
be successful in this application, nanofiber mats need to fulfill several requirements. First,<br />
they need to possess some robustness in order to prevent the drug from dissolving before it<br />
25
eaches its target and allow for a controlled release if possible. The drug release could be<br />
triggered by a stimulus and complete its release by a certain point. Nanoparticles of lipids<br />
and biopolymers have been investigated for the purposes of drug transport and release. 190<br />
Nanomaterials are also be used for locoregional therapy for immediate release to a target area<br />
and is applicable for wound healing or tissue engineering. Nanofibers loaded with iron oxide<br />
nanoparticles can be subjected to an external magnetic field which in turn causes heating of<br />
the nanoparticles. This heat can be the stimuli needed for drug release. 76,191 A controlled<br />
release is essential for many therapies and this is a functionality that many traditional<br />
nanofbiers lack. By utilizing core-shell fibers the core can immobilize the drugs while the<br />
shell controls the release rate out of the fibers. 131 Core-shell fibers can also be loaded with<br />
proteins, enzymes, and growth factors for a controlled release. 141,192<br />
Water & Air Filtration<br />
Electrospun fiber mats are currently being investigated as inexpensive, low-energy<br />
filtration membranes in order to provide clean water. The high volume to surface area and<br />
nanosize pores make them ideal to remove contaminants like particles, organisms, and<br />
hazardous chemicals from water. While the mechanical stability can be tuned with the<br />
choice of polymer, the question still remains whether it can withstand a high number of water<br />
cycles and still be effective. Recent reports of an electrospun nanofiber mat being used for<br />
microfiltration have demonstrated that 99% of all particles that passed through were collected<br />
and no failure was observed. 68,193 For the removal of heavy metals, the addition of heavy<br />
metals on the surface, for example, NH3+ functional groups, 194 carboxylic acid, 195<br />
26
poly(methacrylic acid), 73 has a higher success rate than encapsulated materials due to a<br />
reduced activity. These membranes can also be imparted with antimicrobial properties<br />
through the incorporation of silver nanoparticles, 196 sulfonated phenol groups, 197 and n-<br />
halamine. 198 Water filters consisting of boehmite nanoparticles impregnated in electrospun<br />
fibers was found to have an excellent removal efficiency of cadmium (II) from water. 199<br />
Functionalizing the surface of fiber mats may be as simple as exposure to a basic solution;<br />
antimicrobial properties have been found for PAN fibers with amidoxime groups when<br />
exposed to a NH2OH solution. 200<br />
Air filtration covers everything from dust to viruses to warfare stimulants. Nanofiber<br />
membranes are already in use in air filtration media by several companies 201 based on their<br />
high efficiency, ability to trap smaller particulates, and large surface area. Smaller fibers do<br />
have a larger pressure drop when compared with macroscale fibers, which is one downside.<br />
Much like water filtration, air filters can be chemically functionalized for detoxification<br />
purposes against neurotoxins. 202 Likewise, ceramic fibers such as zinc titanate had an<br />
excellent decomposition efficacy against nerve agents. 203 The future of filtering technology<br />
looks to be in functional, antimicrobial and detoxifying membranes but it will be necessary to<br />
absolutely determine that none of the incorporated additives leach out of the nanofibers<br />
overtime.<br />
Sensors<br />
Detecting contaminants in the air can be a key feature in environmental strategy.<br />
There are many air pollutants that are both low in concentration and low in size and<br />
27
nanofiber template sensors would be greatly applicable for both of these characteristics. For<br />
liquid applications, trace amounts of contaminants such as pharmaceuticals, cosmetics,<br />
hormones, etc are possible carcinogens and can cause health problems. 204 Molecularly<br />
imprinted nanoparticles in polymer fibers can detect very small amounts of propranolol in tap<br />
water, 113 even though they are not on the surface. This same idea could be applied to<br />
detecting other pharmaceuticals in waste water. Nanofiber mats can also be used as gas<br />
sensors in areas with high air pollution. These are often ceramic materials, molybdic oxide<br />
and tungsten oxide fibers have been shown to be successful in detecting NO2 and NH3 in<br />
air. 155 Nanofiber sensors are superior to other methodologies due to their fast response time<br />
and detection limit sensitivity.<br />
1.2 One-Dimensional Magnetic Nanostructures<br />
As technology advances, electronic devices are getting both smaller and lighter. In<br />
order to realize the concept of nanodevices, a replacement has to be found for electrical<br />
circuits and electrical wiring. One candidate for nanowires is actually deoxyribonucleic acid<br />
(DNA); it has excellent self-assembly and has the potential for nanoscale patterning.<br />
Conductivity can be imparted by replacing the imino proton on each base pair with a Zn 2+<br />
ion. 205 Ferromagnetism has also been incorporated when DNA is in the presence of Cu 2+<br />
ions, the spacing between the base pairs mimicks a ferromagnetic material. 206 Any polymer<br />
with a saturated backbone of pendant metal complex has the potential to be of use in memory<br />
applications.<br />
28
One-dimensional nanostructures have very unique properties that act on two dimensions;<br />
properties of the individual nanoparticles but also anisotropic properties that exist<br />
collectively. A multitude of properties can exist when the unidirectional arrangements of<br />
these materials exist within an organic matrix. The presence of an organic matrix helps these<br />
materials, which usually tend to self-aggregate, keep their shape and approve their stability.<br />
These are of interest for sensing, magnetomechanical systems, spintronic devices, and data<br />
storage systems. When an external magnetic field is applied to metal-containing atoms such<br />
as Co, Ni, and Fe, the spins of unpaired electrons become aligned. The term ‘magnetism’<br />
refers to how materials act on a molecular level to an external magnetic field. The magnetic<br />
susceptibility, �, is the effectiveness of an applied field to induce a magnetic dipole. It is a<br />
ratio of the induced magnetization, M and the applied field: � = M/H. The behavior of<br />
materials in a magnetic field can be broken up into the following: 207<br />
A) Diamagnetism: This is a basic property of all materials which are weakly repulsed by<br />
a magnetic field.<br />
B) Paramagnetism: There are unpaired electrons in this material whose magnetic<br />
moments will align in the same direction as the applied field.<br />
C) Ferromagnetism: The electron spins are coupled into a parallel alignment that is<br />
maintained by thousands of atoms in magnetic domains. The number of domains<br />
depends on the size of the material; materials below a critical diameter of 14nm<br />
consist of just a single domain. Above this critical diameter, the material will show<br />
remanence or a persistent magnetization where some directional domains still exist<br />
29
even when the magnetic field is changed and coercivity, or the need for a magnetic<br />
field in the opposite direction to demagnetize the material. The bulk property for<br />
larger materials is that many magnetic domains where the spins point in the same<br />
direction and act cooperatively.<br />
D) Antiferromagnetism: In this type of substance the electron spins of atoms are fixed in<br />
an antiparallel alignment. These materials have a zero net magnetic moment.<br />
E) Ferrimagnetism: A strong net dipole is present due to a range of spin moments<br />
aligned in an antiparallel direction. The critical diameter of a single domain of<br />
magnetite, a ferromagnetic material, is 128 nm.<br />
F) Superparamagnetism: This occurs when the size of a ferro- or ferrimagnetic particle<br />
is below the critical diameter and a stable magnetization is not possible due to<br />
Brownian rotation, or thermal fluctuations, of the material. The particles mimic that<br />
of a paramagnetic spin with a much higher moment. A critical temperature, called the<br />
blocking temperature Tb, exists where the dipole moments are able to align and<br />
couple to form a larger collective magnetization. Above this temperature, thermal<br />
fluctuations are the dominant force. These materials usually do not show any<br />
coercivity or remanence magnetization at room temperature.<br />
The reason scientists want to align magnetic materials is due to the shape anisotropic<br />
properties that exist which can lead to some interesting magnetic properties. Crystal<br />
anisotropy is due to the shape of the material; it is easier to magnetize rods or cylinder-<br />
shaped nanomaterials along the long axis as opposed to the short one. Some of the ways<br />
30
magnetic unidirectional materials are being fabricated include a template-based approach, 208<br />
channels in solids, 209 template through block copolymer micro-phase separation, 210<br />
cylindrical polymer brushes, 211 biological 1-D templates such as bacterial chains, 212 (seen in<br />
Figure 1.18) and electrospinning. 213 It is conducive to utilize an organometallic matrix<br />
because even very small concentrations of magnetic materials, i.e. less than 1%, can impart<br />
magnetic properties to the material as a whole. Multi-segmented alloys can even act as tiny<br />
magnets in solution by magnetizing only one of its components, as in the case of nanowires,<br />
and leading to self-assembled nanowires in an unidirectional arrangement. 214<br />
Superparamagnetic nanoparticles have been studied as possible contrast agents in MRI.<br />
Nanomaterials would offer improved sensitivity over the currently used contrast agents;<br />
chains of iron oxide nanoparticles within a biopolymer layer have the ability to circulate,<br />
target, and image tumors. 215 Although toxicity in the human body is a clear concern, it has<br />
been demonstrated in rats that these nanomaterials can be quickly expelled from the brain<br />
area into the circulatory system. 215,216 Harnessing spatial positioning over unidirectional<br />
magnetic nanoparticles can lead to multifunctional materials in a variety of applications.<br />
1.3 Organometallic Polymers<br />
1.3.1 Overview<br />
The first chapter focused on different ways to impart functionality to polymer fibers<br />
and some of the drawbacks of these approaches while the second chapter investigated the<br />
benefits of utilizing unidirectional magnetic materials. What if instead of having a<br />
multicomponent system, it was possible to have a metal in the polymer center which still<br />
31
imparted interesting properties while maintaining conventional polymer processing?<br />
Organometallic polymers make this possible, these polymer contain a transition metal in the<br />
main chain or more specifically has a metal-carbon σ or π bond. 217 The term ‘transition<br />
metal’ refers to any element that has an incomplete d sub-shell or which can give rise to<br />
cations with an incomplete d sub-shell. 218 The properties that make these transition metals<br />
interesting, however is the ability to have multiple oxidation states which can be easily<br />
controlled through electric currents. The first organometallic polymer was synthesized in<br />
1955 as poly(vinylferrocene) and displayed reversible oxidation-reduction properties. 219 The<br />
incorporation of metallic elements into polymer systems would allow different coordination<br />
numbers and geometries and thus supply fascinating magnetic, optical, or catalytic<br />
properties. Structurally, metallopolymers can be broken down into three categories: metals<br />
incorporated directly into the polymer chain, π or σ-coordinated metals, and metallic moieties<br />
pendant to the polymer backbone or in the side chains. 220 Some challenges that have existed<br />
in the synthesis of organometallics include low molecular weights, oligomers, impurities, and<br />
insolubility.<br />
Other high-yield organometallic polymers are often synthesized through a step-<br />
growth polymerization mechanism to create coordination chain polymers. Coordination<br />
polyelectrolytes have been synthesized through the self-assembly of bisterpyridines and<br />
metal ions where the polymers are water soluble and whose optical properties scan the visible<br />
spectrum. 221 The first bimetallic polymer was synthesized containing both ruthenium and<br />
silver and contains a ligand as a spacer. 222 Although organometallic polymers have been<br />
32
synthesized through this coordination step-growth polymerization, there is often little control<br />
over the final molecular weight or polydispersity. A more precise approach ca be achieved<br />
through coupling two polymer blocks through a living organic polymerization and metal<br />
coordination interactions. 223 A multitude of block copolymers can be created with a single<br />
metal atom joining the two blocks as reported by Shubert et al. 224 Though this synthetic<br />
method, one of the block components can be etched out leaving a regularly-ordered metal-<br />
polymer block copolymer thin film as seen in Figure 5.19. It is even possible to create<br />
metallogels, utilizing ligands and silver salts it is possible to form cages of coordination<br />
complexes. Other favorable properties possible from metallogels include fluorescence<br />
enhancement, 225 catalysis, 226 templating, 227 and electrical actuators. 228 The incorporation of a<br />
metal atom into the main chain of a polymer leads to traditional polymeric properties while<br />
maintaining the functionalities of metals including redox, magnetic, catalytic, and optical<br />
activity.<br />
1.3.2 Poly(ferrocenylsilanes)<br />
In the early 1990’s, an organometallic polymer was fabricated by Manners et al. and<br />
this was poly(ferrocenylsilanes) (PFS) with a high molecular weight and narrow<br />
polydispersity through a ring-opening polymerization method 229 and this synthesis technique<br />
has since yielded other strained monomers including bridging elements such as germanium,<br />
tin, and phosphous. 230 PFS can be tuned to have either a semi-crystalline or amorphous<br />
configuration due to the constituent groups on the silicon atom 231 where symmetrically<br />
substituted constituents, R=R’=Me, impart crystallinity. The prevalence of iron in the main<br />
33
chain conveys some interesting properties not present in non-metal containing polymers such<br />
as redox-activity due to the reversible (Fe(II)/Fe(III) couple) 218 , the ability to be pyrolyzed<br />
into a magnetic ceramic, 232 and semi- and photo-conductivity. 233 Gelable PFS derivatives<br />
have been electrospun and crosslinked, and strain-induced buckling on electroactuation was<br />
found to occur. 234<br />
Block copolymers are macromolecules containing two or more types of repeat units<br />
within long contiguous sequences, or “blocks,” of the same unit. These sequences are<br />
covalently linked to form a single macromolecule. They can spontaneously self-organize or<br />
microphase separate into a variety of ordered nanoscale morphologies such as lamellae,<br />
hexagonally packed cylinders, spherical micelles on a body-centered-cubic lattice, or<br />
complex bicontinuous morphologies like the gyroid. The type of morphology exhibited by<br />
the block copolymer depends on the chemical attributes and lengths of the blocks, the<br />
molecule’s architecture, temperature and overall chain length as well as presence of an<br />
additive like a solvent, homopolymer or another block copolymer. 235 Due to their ability to<br />
microphase separate, block copolymers constitute a versatile platform for a number of<br />
existing and emerging technologies such as adhesives, membranes, drug delivery,<br />
biomaterials and lithography. 236<br />
The formation of metal containing block copolymers was possible due to the controllability<br />
of the anionic ring opening polymerization of silicon-bridged ferrocenes. 237 Polymerization<br />
must occur through sequential addition of monomers with decreasing end-group reactivity<br />
such that PS ~ PI > PFS > poly(dimethylsiloxane) (PDMS) 237 . The first two PFS-containing<br />
34
lock copolymers were PS-b-PFS and PFS-b-PDMS 238 and have allowed the synthesis of<br />
block copolymers of PFS and PI, 239 poly(methylmetacrylate) (PMMA), 240 P2VP,<br />
poly(ferrocenylethylmethylsilane) (PFEMS), 241 and the hybridization with polypeptides. 242<br />
PFS block copolymers have been shown to self-assemble in the solid state and have<br />
demonstrated spherical, cylindrical, lamellae, and gyroid morphologies. 243 The lengths of<br />
poly(ferrodimethylsilane) PFDMS block copolymer micelles can elongate through the<br />
addition of unimers which act to couple existing micelles. 244 Triblock copolymers can be<br />
selectively etched so that only PFS is remaining as seen in Figure 3 which gives rise to many<br />
lithographic applications. In the solid state, amorphous PFS with unsymmetrical constituents<br />
on the silicon atom is utilized in order to allow phase separation to occur. Co-micelles with a<br />
scarf-shaped architecture (Figure 1.20) have likewise been prepared with platelet micelles as<br />
intiators. When a second PFS block copolymer is added, cylindrical micelle tassles are<br />
grown from the already present micelles. 245 Segregated micelles can also be used as a<br />
template for the formation of metallic particle and has been achieved with gold nanoparticles,<br />
PbS quantum dots, and titania. 246 Banded light-emitting barcode structures with fluorescent<br />
segments of a triblock-containing PFS were synthesized separated by nonemissive segments<br />
of a diblock. 247<br />
The periodic PFS domains can be converted to iron-rich clusters within a ceramic<br />
domain by pyrolysis at temperatures about 600°C which can lead to the growth of single-<br />
walled carbon nanotubes for soft lithography, 248 the formation of magnetic ceramics, 249 and<br />
PFS-derived catalysts. 250 Solution self-assembly of diblock copolymers occurs when a block<br />
35
selective solvent is utilized in order to induce segregation of the solvent incompatible ‘core’<br />
surrounded by the solvent compatible ‘corona.’ Micelles of PFS-containing block<br />
copolymers have produced micellar morphologies such as cylinders, 251,252 tubes, 252 fibers, 253<br />
and tapes. 239 PFS experiments in the bulk utilize PFDMS, whose crystalline nature is<br />
responsible for the growth of micelles. 254 Initial experiments with PFDMS-b-PDMS (with a<br />
block ratio of 6:1 respectively) in hexanes demonstrated that cylinders with a PFS core and<br />
PDMS corona were formed. 251 Imaging these organometallic, self-assembled structures with<br />
transmission electron microscopy (TEM) is easy due to the contrast already inherent in the<br />
sample owing to the iron-rich core. In order to form a core of PFDMS in cylindrical micelles<br />
it is necessary to have a corona:core ratio of at least 5:1 239,251 but when this ratio reaches 12:1<br />
it is more common for hollow, tube-like structures to form. 240,252 The length of the<br />
cylindrical micelles can also be easily controlled; the addition of a small amount of a<br />
common solvent will allow growth of the micelles and ultrasound or high temperatures will<br />
cleave longer cylindrical micelles. The self-assembly of PFDMS-b-P2VP was investigated<br />
in several alcoholic solvents and it was noted that cylindrical micelles were formed in<br />
isopropanol but not ethanol. 255 The reason for this was attributed to the fact that isopropanol<br />
is a better solvent than ethanol based on solubility parameters for PFDMS, which gives the<br />
PFS chains time to rearrange and crystallize more easily. PFS-b-PI formed cylindrical<br />
micelles in a PI selective solvent and the vinyl groups in the PI corona were utilized to<br />
conduct a Pt(0)-catalyzed shell crosslinking reaction which was a precursor to making PFS<br />
nanoceramics by pyrolysis with shape retention. 256 Nanocomposite self-assembled structures<br />
36
consisting of PFS-b-poly(vinylmethylsiloxane) (PVMS) wormlike micelles reacted with<br />
Ag[PF6] to create a one-dimensional array of silver nanoparticles encapsulated within the<br />
worm-like micelles 257 allowing for highly oriented arrays of nanoparticles to be formed.<br />
37
Nomenclature<br />
AFM Atomic force microscopy<br />
BSA Bovine Serum Albumin<br />
CNT Carbon nanotube<br />
DMF Dimethylformamide<br />
DNA Deoxyribonucleic acid<br />
ECM Extracellular matrix<br />
HCL Hydrochloric acid<br />
HPC Hydroxypropyl cellulose<br />
MMT Montmoillonite<br />
PA Poly(amide)<br />
PAA Poly(acrylic acid)<br />
PAN Poly(acrylonitrile)<br />
PCL Poly(caprolactone)<br />
PDMS Poly(dimethoxysilane)<br />
PFDMS Poly(ferrodimethylsilane)<br />
PFEMS Poly(ferroethylmethylsilane)<br />
PFS Poly(ferrocenylsilane)<br />
PGA Poly(glycolide)<br />
PI Poly(isoprene)<br />
PLA Poly(lactic acid)<br />
PLGA Poly(lactide)-co-(glycolide)<br />
PMMA Poly(methyl methacrylate)<br />
PPX Poly(p-xylxlene)<br />
PS Poly(styrene)<br />
PU Poly(urethane)<br />
PVA Poly(vinyl alcohol)<br />
PVAc Poly(vinyl acetate)<br />
P2VP Poly(2-vinyl pyridine)<br />
PVDF Poly(vinylidene fluoride)<br />
PVMS Poly(vinylmethylsiloxane)<br />
PVP Poly(vinylpyrrolidone)<br />
QD Quantum dot<br />
SEM Scanning electron microscopy<br />
TEM Transmission electron microscopy<br />
TUFT Tubes by fiber templates<br />
UV Ultraviolet<br />
38
Figures<br />
Figure 1.1. Schematic figure of basic electrospinning setup. 103<br />
39
Figure 1.2. Photograph of the whipping motion of the instability region of the polymer jet<br />
during the electrospinning process. 12<br />
40
A.<br />
Figure 1.3. A method to produce aligned fibers. A) a schematic utilizing the parallel<br />
grounded electrode collection system and B) the resulting aligned polymer fibers. 25<br />
B.<br />
41
Figure 1.4. SEM micrograph of beaded PEO fibers.<br />
42
Figure 1.5. Reduction in bead density upon increase in polymer solution viscosity. 258<br />
43
Figure 1.6. Ribbon-like fibers formed via electrospinning. 38<br />
44
Figure 1.7. SEM image of anatase hollow fibers created via a co-axial electrospinning<br />
setup. 39<br />
45
Figure 1.8. TEM of PPX/Pd TUFT hybrid nanotubes after the pyrolysis of PLA template<br />
fibers and inset is an electron diffraction pattern of Pd crystals. 46<br />
46
Figure 1.9. SEM micrograph of porous PLA fibers obtained via electrospinning and<br />
subsequent swelling. 259<br />
47
Figure 1.10. SEM iamges of anatase nanofibers whose surfaces have been decorated with a)<br />
gold and b) silver nanoparticles via photocatalytic reduction. 63<br />
48
Figure 1.11. A list of organosoluble polymers and their molecular structure. 103<br />
49
Figure 1.12. Schematic of polymer/inorganic composite nanofibers when a) inorganic ions<br />
are incorporated into electrospun fibers followed by exposure to gas to synthesize inorganic<br />
nanoparticles both inside and outside of the nanofiber and b) when only the surface of<br />
nanofibers are modified with metal ions. 123<br />
52
a<br />
53<br />
100 nm<br />
c<br />
100 nm<br />
Figure 1.13. TEM micrographs of multicomponent polymer electrospun fibers<br />
demonstrating a) A core-sheath structure formed by a polymer blend 128 b) Lamellar structure<br />
formed by a phase-separated block copolymer 260 c) Cylindrical structure formed by a phaseseparated<br />
block copolymer. 260
Figure 1.14. TEM image of a) PAN/CNT composite nanofiber mat and b) demonstrating the<br />
uniform distribution and alignment of CNTs witin a PAN fiber. 56<br />
54
Figure 1.15. Average Young’s modulus for electrosopun nylon-6 and nylon-6/O-MMT<br />
nanocomposite single fibers vs. fiber diameter. 158<br />
55
Figure 1.16. Demonstration that as the aspect ratio of gold nanorods increases, as does the<br />
maximum optical absorbance and thus the color of the aqueous colloidal suspension. 261<br />
56
Figure 1.17. Three-dimensional mineralized electrospun fibers mimicking the hierarchical<br />
structure of bone. 185<br />
57
Figure 1.18. Left: magnetic induction map from two pairs of bacterial magnetite chains.<br />
Right: A bright-field TEM image of a double chain of magnetite magnetosomes. 212<br />
58
Figure 1.19. Pyroloysis of UV cross-linked PS-b-PFEMS films with a) height-mode<br />
scanning force microscopy, b) phase-mode, c) TEM images, and d) A schematic of the<br />
morphology. 262 Inset scale bars = 50 nm.<br />
59
Figure 1.20. TEM micrographs of scarf-shaped PI-b-PFS co-micelles (scale bar = 500<br />
nm). 245<br />
60
References<br />
(1) Rayleigh, L. Philosophy Magazine 1882, 14, 184.<br />
(2) Zeleny, J. Physical Review 1914, 3, 69.<br />
(3) Fenn, J. B.; Mann, M.; Meng, C. K.et al. Science 1989, 246, 64.<br />
(4) Formhals, A. 1934; Vol. US 1,975,504.<br />
(5) Reneker, D. H.; Chun, I. Nanotechnology 1996, 7, 216.<br />
(6) Ondarcuhu, T.; Joachim, C. Europhysics Letters 1998, 42, 215.<br />
(7) J Hagewood, A. W. In Nonwovens World 2003, p 69.<br />
(8) Huang, Z. M.; Zhang, Y. Z.; Kotaki, M.et al. Composites Science and Technology 2003, 63,<br />
2223.<br />
(9) Doshi, J.; Reneker, D. H. Journal of Electrostatics 1995, 35, 151.<br />
(10) Taylor, G. Proceedings of the Royal Society of London Series A 1969, 313, 453.<br />
(11) Shin YM, H. M., Brenner MP Applied Physics Letters 2001, 78, 1149.<br />
(12) Yarin, A. L.; Koombhongse, S.; Reneker, D. H. Journal of Applied Physics 2001, 89, 3018.<br />
(13) Kim JS, R. D. Polymer Engineering and Science 1999, 39, 849.<br />
(14) Theron, S. A.; Yarin, A. L.; Zussman, E.et al. Polymer 2005, 46, 2889.<br />
(15) Li D, X. Y. Nano Letters 2004, 4, 933.<br />
(16) Kalra, V.; Lee, J. H.; Park, J. H.et al. Small 2009, 5, 2323.<br />
(17) Sun, X. Y.; Shankar, R.; Borner, H. G.et al. Advanced Materials 2007, 19, 87.<br />
(18) Kessick, R.; Fenn, J.; Tepper, G. Polymer 2004, 45, 2981.<br />
(19) Yarin, A. L.; Zussman, E. Polymer 2004, 45, 2977.<br />
(20) Sun, D. H.; Chang, C.; Li, S.et al. Nano Letters 2006, 6, 839.<br />
(21) Gonzalez, R.; Pinto, N. J. Synthetic Metals 2005, 151, 275.<br />
61
(22) Huang, Y.; Duan, X. F.; Wei, Q. Q.et al. Science 2001, 291, 630.<br />
(23) Kameoka, J.; Craighead, H. G. Applied Physics Letters 2003, 83, 371.<br />
(24) Theron, A.; Zussman, E.; Yarin, A. L. Nanotechnology 2001, 12, 384.<br />
(25) Li, D.; Xia, Y. N. Nano Letters 2003, 3, 555.<br />
(26) Li, D.; Wang, Y. L.; Xia, Y. N. Advanced Materials 2004, 16, 361.<br />
(27) Lyons, J.; Li, C.; Ko, F. Polymer 2004, 45, 7597.<br />
(28) Thoppey, N. M.; Bochinski, J. R.; Clarke, L. I.et al. Nanotechnology 2011, 22.<br />
(29) Levit, N.; Tepper, G. Journal of Supercritical Fluids 2004, 31, 329.<br />
(30) Um, I. C.; Fang, D. F.; Hsiao, B. S.et al. Biomacromolecules 2004, 5, 1428; Wang, X. F.;<br />
Um, I. C.; Fang, D. F.et al. Polymer 2005, 46, 4853.<br />
(31) Burger, C.; Hsiao, B. S.; Chu, B. In Annual Review of Materials Research 2006; Vol. 36, p<br />
333.<br />
(32) Fong, H.; Reneker, D. H. Journal of Polymer Science Part B-Polymer Physics 1999, 37,<br />
3488.<br />
(33) Zussman, E.; Yarin, A. L.; Weihs, D. Experiments in Fluids 2002, 33, 315.<br />
(34) Liu, H. Q.; Hsieh, Y. L. Journal of Polymer Science Part B-Polymer Physics 2002, 40, 2119.<br />
(35) Deitzel, J. M.; Kleinmeyer, J.; Harris, D.et al. Polymer 2001, 42, 261.<br />
(36) Yao, L.; Haas, T. W.; Guiseppi-Elie, A.et al. Chemistry of Materials 2003, 15, 1860.<br />
(37) Fridrikh, S. V.; Yu, J. H.; Brenner, M. P.et al. Physical Review Letters 2003, 90.<br />
(38) Koombhongse, S.; Liu, W. X.; Reneker, D. H. Journal of Polymer Science Part B-Polymer<br />
Physics 2001, 39, 2598.<br />
(39) Li, D.; Xia, Y. N. Nano Letters 2004, 4, 933.<br />
(40) Li, D.; Xia, Y. N. Advanced Materials 2004, 16, 1151.<br />
62
(41) Shin, Y. M.; Hohman, M. M.; Brenner, M. P.et al. Applied Physics Letters 2001, 78, 1149.<br />
(42) Loscertales, I. G.; Barrero, A.; Marquez, M.et al. Journal of the American Chemical Society<br />
2004, 126, 5376.<br />
(43) Dror, Y.; Kuhn, J.; Avrahami, R.et al. Macromolecules 2008, 41, 4187.<br />
(44) Li, D.; McCann, J. T.; Xia, Y. N. Small 2005, 1, 83.<br />
(45) Dror, Y.; Salalha, W.; Avrahami, R.et al. Small 2007, 3, 1064.<br />
(46) Hou, H. Q.; Jun, Z.; Reuning, A.et al. Macromolecules 2002, 35, 2429.<br />
(47) Caruso, R. A.; Schattka, J. H.; Greiner, A. Advanced Materials 2001, 13, 1577.<br />
(48) Bognitzki, M.; Hou, H. Q.; Ishaque, M.et al. Advanced Materials 2000, 12, 637.<br />
(49) Ochanda, F.; Jones, W. E. Langmuir 2005, 21, 10791.<br />
(50) Reneker, D. H.; Yarin, A. L.; Fong, H.et al. Journal of Applied Physics 2000, 87, 4531.<br />
(51) Samon, J. M.; Schultz, J. M.; Wu, J.et al. Journal of Polymer Science Part B-Polymer Physics<br />
1999, 37, 1277.<br />
(52) Dersch, R.; Liu, T. Q.; Schaper, A. K.et al. Journal of Polymer Science Part a-Polymer<br />
Chemistry 2003, 41, 545.<br />
(53) Kalra, V.; Mendez, S.; Lee, J. H.et al. Advanced Materials 2006, 18, 3299.<br />
(54) Li, D.; Ouyang, G.; McCann, J. T.et al. Nano Letters 2005, 5, 913.<br />
(55) McCann, J. T.; Marquez, M.; Xia, Y. N. Nano Letters 2006, 6, 2868.<br />
(56) Ko, F.; Gogotsi, Y.; Ali, A.et al. Advanced Materials 2003, 15, 1161.<br />
(57) Ra, E. J.; An, K. H.; Kim, K. K.et al. Chem. Phys. Lett. 2005, 413, 188.<br />
(58) Wang, A.; Singh, H.; Hatton, T. A.et al. Polymer 2004, 45, 5505.<br />
(59) Sawicka, K. M.; Gouma, P. Journal of Nanoparticle Research 2006, 8, 769.<br />
(60) Yao, C.; Li, X. S.; Neoh, K. G.et al. Applied Surface Science 2009, 255, 3854.<br />
63
(61) Lin, J.; Qiu, S. Y.; Lewis, K.et al. Biotechnology and Bioengineering 2003, 83, 168.<br />
(62) Deng, J. P.; Wang, L. F.; Liu, L. Y.et al. Progress in Polymer Science 2009, 34, 156.<br />
(63) Li, D.; McCann, J. T.; Gratt, M.et al. Chemical Physics Letters 2004, 394, 387.<br />
(64) Chun, I.; Reneker, D. H.; Fong, H.et al. Journal of Advanced Materials 1999, 31, 36.<br />
(65) Zussman, E.; Chen, X.; Ding, W.et al. Carbon 2005, 43, 2175.<br />
(66) Chen, J. L.; Chu, B.; Hsiao, B. S. Journal of Biomedical Materials Research Part A 2006,<br />
79A, 307.<br />
(67) Muller, K.; Quinn, J. F.; Johnston, A. P. R.et al. Chemistry of Materials 2006, 18, 2397.<br />
(68) Ho, C. C.; Chen, W. S.; Shie, T. Y.et al. Langmuir 2008, 24, 5663.<br />
(69) Luong, N. D.; Moon, I. S.; Lee, D. S.et al. Materials Science & Engineering C-Biomimetic<br />
and Supramolecular Systems 2008, 28, 1242; Dong, F. X.; Li, Z. Y.; Huang, H. M.et al. Materials<br />
Letters 2007, 61, 2556.<br />
(70) Ye, P.; Xu, Z. K.; Wu, J.et al. Biomaterials 2006, 27, 4169.<br />
(71) Wang, Z. G.; Wan, L. S.; Xu, Z. K. Soft Matter 2009, 5, 4161.<br />
(72) Winblade, N. D.; Nikolic, I. D.; Hoffman, A. S.et al. Biomacromolecules 2000, 1, 523.<br />
(73) Kaur, S.; Ma, Z.; Gopal, R.et al. Langmuir 2007, 23, 13085.<br />
(74) Lee, S.; Obendorf, S. K. Textile Research Journal 2007, 77, 696.<br />
(75) Liao, S.; Murugan, R.; Chan, C. K.et al. Journal of the Mechanical Behavior of Biomedical<br />
Materials 2008, 1, 252.<br />
(76) Zeng, J.; Aigner, A.; Czubayko, F.et al. Biomacromolecules 2005, 6, 1484.<br />
(77) Inai, R.; Kotaki, M.; Ramakrishna, S. Nanotechnology 2005, 16, 208.<br />
(78) Lee, K. H.; Kim, H. Y.; La, Y. M.et al. Journal of Polymer Science Part B-Polymer Physics<br />
2002, 40, 2259.<br />
64
(79) Wenger, M. P. E.; Bozec, L.; Horton, M. A.et al. Biophysical Journal 2007, 93, 1255.<br />
(80) Hang, F.; Lu, D.; Bailey, R. J.et al. Nanotechnology 2011, 22.<br />
(81) Riboldi, S. A.; Sampaolesi, M.; Neuenschwander, P.et al. Biomaterials 2005, 26, 4606.<br />
(82) Khil, M. S.; Cha, D. I.; Kim, H. Y.et al. Journal of Biomedical Materials Research Part B-<br />
Applied Biomaterials 2003, 67B, 675.<br />
(83) Ma, Z. W.; Kotaki, M.; Yong, T.et al. Biomaterials 2005, 26, 2527.<br />
(84) Li, J. X.; He, A. H.; Zheng, J. F.et al. Biomacromolecules 2006, 7, 2243.<br />
(85) Morgan, A. W.; Roskov, K. E.; Lin-Gibson, S.et al. Biomaterials 2008, 29, 2556.<br />
(86) Stephens, J. S.; Fahnestock, S. R.; Farmer, R. S.et al. Biomacromolecules 2005, 6, 1405.<br />
(87) Min, B. M.; Jeong, L.; Lee, K. Y.et al. Macromolecular Bioscience 2006, 6, 285.<br />
(88) Jiang, H. L.; Fang, D. F.; Hsiao, B. S.et al. Biomacromolecules 2004, 5, 326.<br />
(89) Min, B. M.; Lee, S. W.; Lim, J. N.et al. Polymer 2004, 45, 7137.<br />
(90) Xie, J. B.; Hsieh, Y. L. Journal of Materials Science 2003, 38, 2125.<br />
(91) Wu, L. L.; Yuan, X. Y.; Sheng, J. Journal of Membrane Science 2005, 250, 167.<br />
(92) Jia, H. F.; Zhu, G. Y.; Vugrinovich, B.et al. Biotechnology Progress 2002, 18, 1027.<br />
(93) McKee, M. G.; Layman, J. M.; Cashion, M. P.et al. Science 2006, 311, 353.<br />
(94) Tan, E. P. S.; Ng, S. Y.; Lim, C. T. Biomaterials 2005, 26, 1453.<br />
(95) Verreck, G.; Chun, I.; Rosenblatt, J.et al. Journal of Controlled Release 2003, 92, 349.<br />
(96) Son, W. K.; Youk, J. H.; Lee, T. S.et al. Polymer 2004, 45, 2959.<br />
(97) Boland, E. D.; Coleman, B. D.; Barnes, C. P.et al. Acta Biomaterialia 2005, 1, 115.<br />
(98) Nair, L. S.; Bhattacharyya, S.; Bender, J. D.et al. Biomacromolecules 2004, 5, 2212.<br />
(99) Liang, D.; Hsiao, B. S.; Chu, B. Advanced Drug Delivery Reviews 2007, 59, 1392.<br />
65
(100) Katti, D. S.; Robinson, K. W.; Ko, F. K.et al. Journal of Biomedical Materials Research Part<br />
B-Applied Biomaterials 2004, 70B, 286.<br />
(101) Tomczak, N.; van Hulst, N. F.; Vancso, G. J. Macromolecules 2005, 38, 7863.<br />
(102) Koski, A.; Yim, K.; Shivkumar, S. Materials Letters 2004, 58, 493.<br />
(103) Greiner, A.; Wendorff, J. H. Angewandte Chemie-International Edition 2007, 46, 5670.<br />
(104) Kumeta, K.; Nagashima, I.; Matsui, S.et al. Journal of Applied Polymer Science 2003, 90,<br />
2420.<br />
(105) Li, L.; Hsieh, Y. L. Polymer 2005, 46, 5133.<br />
(106) Zeng, J.; Hou, H. Q.; Wendorff, J. H.et al. Macromolecular Rapid Communications 2005, 26,<br />
1557.<br />
(107) Bergshoef, M. M.; Vancso, G. J. Advanced Materials 1999, 11, 1362.<br />
(108) Sutasinpromprae, J.; Jitjaicham, S.; Nithitanakul, M.et al. Polymer International 2006, 55,<br />
825.<br />
(109) Zhang, D.; Karki, A. B.; Rutman, D.et al. Polymer 2009, 50, 4189.<br />
(110) Ge, J. J.; Hou, H. Q.; Li, Q.et al. Journal of the American Chemical Society 2004, 126,<br />
15754.<br />
(111) Katta, P.; Alessandro, M.; Ramsier, R. D.et al. Nano Letters 2004, 4, 2215.<br />
(112) Suthar, A.; Chase, G. Tce 2001, 26.<br />
(113) Chronakis, I. S.; Jakob, A.; Hagstrom, B.et al. Langmuir 2006, 22, 8960.<br />
(114) Kim, J. R.; Choi, S. W.; Jo, S. M.et al. Electrochimica Acta 2004, 50, 69.<br />
(115) Cha, D. I.; Kim, H. Y.; Lee, K. H.et al. Journal of Applied Polymer Science 2005, 96, 460.<br />
(116) Hench, L. L.; West, J. K. Chemical Reviews 1990, 90, 33.<br />
66
(117) Larsen, G.; Velarde-Ortiz, R.; Minchow, K.et al. Journal of the American Chemical Society<br />
2003, 125, 1154.<br />
(118) Wang, Y.; Furlan, R.; Ramos, I.et al. Applied Physics a-Materials Science & Processing<br />
2004, 78, 1043.<br />
(119) Choi, S. S.; Lee, S. G.; Im, S. S.et al. Journal of Materials Science Letters 2003, 22, 891.<br />
(120) Madhugiri, S.; Sun, B.; Smirniotis, P. G.et al. Microporous and Mesoporous Materials 2004,<br />
69, 77.<br />
(121) Bai, J.; Li, Y. X.; Yang, S. T.et al. Nanotechnology 2007, 18.<br />
(122) Lu, X. F.; Zhao, Y. Y.; Wang, C. Advanced Materials 2005, 17, 2485.<br />
(123) Lu, X. F.; Zhao, Y. J.; Wang, C.et al. Macromolecular Rapid Communications 2005, 26,<br />
1325.<br />
(124) Wang, W.; Asher, S. A. Journal of the American Chemical Society 2001, 123, 12528.<br />
(125) Son, W. K.; Youk, J. H.; Lee, T. S.et al. Macromolecular Rapid Communications 2004, 25,<br />
1632.<br />
(126) Jin, H. J.; Fridrikh, S.; Rutledge, G. C.et al. Abstracts of Papers of the American Chemical<br />
Society 2002, 224, U431.<br />
(127) Mitchell, S. B.; Sanders, J. E. Journal of Biomedical Materials Research Part A 2006, 78A,<br />
110.<br />
(128) Wei, M.; Lee, J.; Kang, B. W.et al. Macromolecular Rapid Communications 2005, 26, 1127.<br />
(129) Kameoka, J.; Ilic, R.; Czaplewski, D.et al. Journal of Photopolymer Science and Technology<br />
2004, 17, 421.<br />
(130) Jiang, H. L.; Hu, Y. Q.; Li, Y.et al. Journal of Controlled Release 2005, 108, 237.<br />
67
(131) Greiner, A.; Wendorff, J. H.; Yarin, A. L.et al. Applied Microbiology and Biotechnology<br />
2006, 71, 387.<br />
(132) Valiquette, D.; Pellerin, C. Macromolecules 2011, 44, 2838.<br />
(133) Chen, M. L.; Dong, M. D.; Havelund, R.et al. Chemistry of Materials 2010, 22, 4214.<br />
(134) Zhang, Y. Z.; Huang, Z. M.; Xu, X. J.et al. Chemistry of Materials 2004, 16, 3406.<br />
(135) Ristolainen, N.; Heikkila, P.; Harlin, A.et al. Macromolecular Materials and Engineering<br />
2006, 291, 114.<br />
(136) Kim, J. S.; Lee, D. S. Polymer Journal 2000, 32, 616.<br />
(137) Greiner, A.; Wendorff, J. H. Angewandte Chemie 2007, 46, 5670.<br />
(138) Ma, M.; Krikorian, V.; Yu, J. H.et al. Nano Letters 2006, 6, 2969; Kalra, V.; Kakad, P. A.;<br />
Mendez, S.et al. Macromolecules 2006, 39, 5453.<br />
(139) Ma, M. L.; Hill, R. M.; Lowery, J. L.et al. Langmuir 2005, 21, 5549; Alli, A.; Hazer, B.;<br />
Menceloglu, Y.et al. European Polymer Journal 2006, 42, 740.<br />
(140) Kim, T. G.; Park, T. G. Biotechnology Progress 2006, 22, 1108.<br />
(141) Luu, Y. K.; Kim, K.; Hsiao, B. S.et al. Journal of Controlled Release 2003, 89, 341.<br />
(142) Baughman, R. H.; Zakhidov, A. A.; de Heer, W. A. Science 2002, 297, 787.<br />
(143) Salvetat, J. P.; Bonard, J. M.; Thomson, N. H.et al. Applied Physics a-Materials Science &<br />
Processing 1999, 69, 255.<br />
(144) Zhang, Y.; Lu, F.; Wang, Z.et al. Crystal Growth & Design 2007, 7, 1459; Ayutsede, J.;<br />
Gandhi, M.; Sukigara, S.et al. Biomacromolecules 2006, 7, 208.<br />
(145) Kannan, P.; Eichhorn, S. J.; Young, R. J. Nanotechnology 2007, 18.<br />
(146) Kim, G. M.; Michler, G. H.; Potschke, P. Polymer 2005, 46, 7346.<br />
(147) Jeong, J. S.; Jeon, S. Y.; Lee, T. Y.et al. Diamond and Related Materials 2006, 15, 1839.<br />
68
(148) Sen, R.; Zhao, B.; Perea, D.et al. Nano Letters 2004, 4, 459.<br />
(149) Dror, Y.; Salalha, W.; Khalfin, R. L.et al. Langmuir 2003, 19, 7012.<br />
(150) Sung, J. H.; Kim, H. S.; Jin, H. J.et al. Macromolecules 2004, 37, 9899.<br />
(151) Li, J. X.; He, A. H.; Han, C. C.et al. Macromolecular Rapid Communications 2006, 27, 114.<br />
(152) Zhong, S. P.; Teo, W. E.; Zhu, X.et al. Biomacromolecules 2005, 6, 2998.<br />
(153) Kwon, I. K.; Matsuda, T. Biomacromolecules 2005, 6, 2096.<br />
(154) Li, C. M.; Vepari, C.; Jin, H. J.et al. Biomaterials 2006, 27, 3115.<br />
(155) Sawicka, K. M.; Prasad, A. K.; Gouma, P. I. Sensor Letters 2005, 3, 31.<br />
(156) Ren, G.; Xu, X.; Liu, Q.et al. Reactive & Functional Polymers 2006, 66, 1559.<br />
(157) Teo, W.-E.; Ramakrishna, S. Composites Science and Technology 2009, 69, 1804.<br />
(158) Li, L.; Bellan, L. M.; Craighead, H. G.et al. Polymer 2006, 47, 6208.<br />
(159) Hwang, J.; Muth, J.; Ghosh, T. Journal of Applied Polymer Science 2007, 104, 2410.<br />
(160) Tiwari, M. K.; Yarin, A. L.; Megaridis, C. M. Journal of Applied Physics 2008, 103.<br />
(161) Wutticharoenmongkol, P.; Sanchavanakit, N.; Pavasant, P.et al. Macromolecular Bioscience<br />
2006, 6, 70.<br />
(162) Bao, Q.; Zhang, H.; Yang, J.-x.et al. Advanced Functional Materials 2010, 20, 782.<br />
(163) Sui, X.; Shao, C.; Liu, Y. Polymer 2007, 48, 1459.<br />
(164) Li, M.; Zhang, J.; Zhang, H.et al. Advanced Functional Materials 2007, 17, 3650.<br />
(165) Peresin, M. S.; Habibi, Y.; Zoppe, J. O.et al. Biomacromolecules 2010, 11, 674.<br />
(166) Wang, S.; Li, Y.; Fei, X.et al. Journal of Colloid and Interface Science 2011, 359, 380.<br />
(167) Maity, S.; Downen, L. N.; Bochinski, J. R.et al. Polymer 2011, 52, 1674.<br />
(168) Kim, G.-M.; Wutzler, A.; Radusch, H.-J.et al. Chemistry of Materials 2005, 17, 4949.<br />
69
(169) Jin, W. J.; Lee, H. K.; Jeong, E. H.et al. Macromolecular Rapid Communications 2005, 26,<br />
1903.<br />
(170) Yu, N.; Shao, C.; Liu, Y.et al. Journal of Colloid and Interface Science 2004, 285, 163.<br />
(171) Hong, K. H.; Park, J. L.; Sul, I. H.et al. Journal of Polymer Science Part B-Polymer Physics<br />
2006, 44, 2468.<br />
(172) Kelly, K. L.; Coronado, E.; Zhao, L. L.et al. J. Phys. Chem. B 2003, 107, 668.<br />
(173) Link, S.; El-Sayed, M. A. J. Phys. Chem. B 1999, 103, 8410.<br />
(174) Demir, M. M.; Gulgun, M. A.; Menceloglu, Y. Z.et al. Macromolecules 2004, 37, 1787.<br />
(175) Wang, M.; Singh, H.; Hatton, T. A.et al. Polymer 2004, 45, 5504.<br />
(176) Zhu, J. H.; Wei, S. Y.; Chen, X. L.et al. Journal of Physical Chemistry C 2010, 114, 8844.<br />
(177) Pariente, J. L.; Kim, B. S.; Atala, A. Journal of Biomedical Materials Research 2001, 55, 33.<br />
(178) Xu, C. Y.; Yang, F.; Wang, S.et al. Journal of Biomedical Materials Research Part A 2004,<br />
71A, 154.<br />
(179) Min, B. M.; Lee, G.; Kim, S. H.et al. Biomaterials 2004, 25, 1289; Lee, I. S.; Kwon, O. H.;<br />
Meng, W.et al. Macromolecular Research 2004, 12, 374.<br />
(180) Boudriot, U.; Dersch, R.; Goetz, B.et al. Biomedizinische Technik 2004, 49, 242.<br />
(181) Zhang, Y. Z.; Venugopal, J.; Huang, Z. M.et al. Biomacromolecules 2005, 6, 2583; Ghasemi-<br />
Mobarakeh, L.; Prabhakaran, M. P.; Morshed, M.et al. Biomaterials 2008, 29, 4532.<br />
(182) Fujihara, K.; Kotaki, M.; Ramakrishna, S. Biomaterials 2005, 26, 4139.<br />
(183) Thomas, V.; Zhang, X.; Catledge, S. A.et al. Biomedical Materials 2007, 2, 224.<br />
(184) Schnell, E.; Klinkhammer, K.; Balzer, S.et al. Biomaterials 2007, 28, 3012.<br />
(185) Teo, W. E.; Liao, S.; Chan, C. K.et al. Current Nanoscience 2008, 4, 361.<br />
70
(186) Park, S. J.; Kang, Y. C.; Park, J. Y.et al. Journal of <strong>Engineered</strong> Fibers and Fabrics 2010, 5,<br />
50.<br />
(187) Kobayashi, S.; Akiyama, R. Chemical Communications 2003, 449; Stasiak, M.; Studer, A.;<br />
Greiner, A.et al. Chemistry-a European Journal 2007, 13, 6150.<br />
(188) Li, M. Y.; Han, G. Y.; Yang, B. S. Electrochemistry Communications 2008, 10, 880.<br />
(189) Nie, H.; Soh, B. W.; Fu, Y. C.et al. Biotechnology and Bioengineering 2008, 99, 223;<br />
Sikareepaisan, P.; Suksamrarn, A.; Supaphol, P. Nanotechnology 2008, 19.<br />
(190) Muller, R. H.; Mader, K.; Gohla, S. European Journal of Pharmaceutics and<br />
Biopharmaceutics 2000, 50, 161; Soppimath, K. S.; Aminabhavi, T. M.; Kulkarni, A. R.et al. Journal<br />
of Controlled Release 2001, 70, 1.<br />
(191) Xie, J. W.; Wang, C. H. Pharmaceutical Research 2006, 23, 1817.<br />
(192) Sanders, E. H.; Kloefkorn, R.; Bowlin, G. L.et al. Macromolecules 2003, 36, 3803.<br />
(193) Aussawasathien, D.; Teerawattananon, C.; Vongachariya, A. Journal of Membrane Science<br />
2008, 315, 11.<br />
(194) Desai, K.; Kit, K.; Li, J.et al. Biomacromolecules 2008, 9, 1000.<br />
(195) Ki, C. S.; Gang, E. H.; Um, N. C.et al. Journal of Membrane Science 2007, 302, 20.<br />
(196) Son, W. K.; Youk, J. H.; Park, W. H. Carbohydrate Polymers 2006, 65, 430; Yao, C.; Li, X.<br />
S.; Neoh, K. G.et al. Journal of Membrane Science 2008, 320, 259.<br />
(197) Kenawy, E. R.; Mahmoud, Y. A. G. Macromolecular Bioscience 2003, 3, 107.<br />
(198) Tan, K.; Obendorf, S. K. Journal of Membrane Science 2007, 305, 287.<br />
(199) Hota, G.; Kumar, B. R.; Ramakrishna, W. Journal of Materials Science 2008, 43, 212.<br />
(200) Zhang, L. F.; Luo, J. E.; Menkhaus, T. J.et al. Journal of Membrane Science 2011, 369, 499.<br />
(201) Kaur, S.; Gopal, R.; Ng, W. J.et al. Mrs Bulletin 2008, 33, 21.<br />
71
(202) Ramaseshan, R.; Sundarrajan, S.; Jose, R.et al. Journal of Applied Physics 2007, 102.<br />
(203) Ramaseshan, R.; Sundarrajan, S.; Liu, Y. J.et al. Nanotechnology 2006, 17, 2947.<br />
(204) Kraybill, H. F. Bulletin of the New York Academy of Medicine 1978, 54, 413.<br />
(205) Rakitin, A.; Aich, P.; Papadopoulos, C.et al. Physical Review Letters 2001, 86, 3670.<br />
(206) Tanaka, K.; Tengeiji, A.; Kato, T.et al. Science 2003, 299, 1212.<br />
(207) Jiles, D. Introduction to magnetism and magnetic materials; Chapman and Hall: Boca Raton,<br />
1998; Vol. 2.<br />
(208) Yuan, J.; Xu, Y.; Mueller, A. H. E. Chemical Society Reviews 2011, 40, 640.<br />
(209) Lorcy, J. M.; Massuyeau, F.; Moreau, P.et al. Nanotechnology 2009, 20.<br />
(210) Yan, X. H.; Liu, G. J.; Haeussler, M.et al. Chemistry of Materials 2005, 17, 6053; Yan, X. H.;<br />
Liu, G. J.; Liu, F. T.et al. Angewandte Chemie-International Edition 2001, 40, 3593.<br />
(211) Zhang, M. F.; Estournes, C.; Bietsch, W.et al. Advanced Functional Materials 2004, 14, 871.<br />
(212) Simpson, E. T.; Kasama, T.; Posfai, M.et al. In Fifth International Conference on Fine<br />
Particle Magnetism; Pankhurst, Q., Ed. 2005; Vol. 17, p 108.<br />
(213) Graeser, M.; Bognitzki, M.; Massa, W.et al. Advanced Materials 2007, 19, 4244.<br />
(214) Bangar, M. A.; Hangarter, C. M.; Yoo, B.et al. Electroanalysis 2009, 21, 61.<br />
(215) Corr, S. A.; Byrne, S. J.; Tekoriute, R.et al. Journal of the American Chemical Society 2008,<br />
130, 4214.<br />
(216) Park, J. H.; von Maltzahn, G.; Zhang, L. L.et al. Advanced Materials 2008, 20, 1630.<br />
(217) Nguyen P, G.-E. P., Manners I Chemistry Reviews 1999, 99, 1515.<br />
(218) Manners, I. Science 2001, 294, 1664.<br />
(219) Arimoto FS, H. A. Journal of the American Chemical Society 1955, 77, 6295.<br />
72
(220) Abd-el-Aziz, A. S.; Manners, I. Frontiers in Transition Metal-Containing Polymers; Wiley<br />
VCH: Hoboken, 2007.<br />
(221) Han, F.-S.; Higuchi, M.; Kurth, D. G. Tetrahedron 2008, 64, 9108.<br />
(222) Lidrissi, C.; Romerosa, A.; Saoud, M.et al. Angewandte Chemie-International Edition 2005,<br />
44, 2568.<br />
(223) Bender, J. L.; Corbin, P. S.; Fraser, C. L.et al. Journal of the American Chemical Society<br />
2002, 124, 8526; Fustin, C.-A.; Guillet, P.; Schubert, U. S.et al. Advanced Materials 2007, 19, 1665.<br />
(224) Fustin, C. A.; Lohmeijer, B. G. G.; Duwez, A. S.et al. Advanced Materials 2005, 17, 1162.<br />
(225) Leong, W. L.; Tam, A. Y.-Y.; Batabyal, S. K.et al. Chemical Communications 2008, 3628.<br />
(226) Xing, B. G.; Choi, M. F.; Xu, B. Chemistry-a European Journal 2002, 8, 5028; Miravet, J. F.;<br />
Escuder, B. Chemical Communications 2005, 5796.<br />
(227) Wei, Q.; James, S. L. Chemical Communications 2005, 1555; Yin, J.; Yang, G.; Wang, H.et<br />
al. Chemical Communications 2007, 4614.<br />
(228) Arsenault, A. C.; Miguez, H.; Kitaev, V.et al. Advanced Materials 2003, 15, 503.<br />
(229) Foucher DA, T. B.-Z., Manners I Journal of the American Chemical Society 1992, 114, 6246.<br />
(230) Manners, I. Candian Journal of Chemistry 1998, 76, 371; Resendes R, N. J., Fischer A, et al.<br />
Journal of the American Chemical Society 2001, 123, 2116.<br />
(231) Rulkens, R.; Lough, A. J.; Lovelace, S. R.et al. Journal of the American Chemical Society<br />
1996, 118, 12683.<br />
(232) Manners, I. Synthetic Metal-Containing Polymers; Wiley-VCH: Weinheim, 2004.<br />
(233) Kulbaba, K.; Manners, I. Macromolecular Rapid Communications 2001, 22, 711.<br />
(234) McDowell, J. J.; Zacharia, N. S.; Puzzo, D.et al. Journal of the American Chemical Society<br />
2010, 132, 3236.<br />
73
(235) IW, H. The Physics of Block Copolymers Oxford, UK, 1998.<br />
(236) Hadjichristidis, N.; Pitsikalis, M.; Iatrou, H.et al. Macromolecular Rapid Communications<br />
2003, 24, 979.<br />
(237) Ni, Y. Z.; Rulkens, R.; Manners, I. Journal of the American Chemical Society 1996, 118,<br />
4102.<br />
(238) Schubert, U. S.; Eschbaumer, C. Angewandte Chemie-International Edition 2002, 41, 2893.<br />
(239) Cao, L.; Manners, I.; Winnik, M. A. Macromolecules 2002, 35, 8258.<br />
(240) Wang, X. S.; Winnik, M. A.; Manners, I. Angewandte Chemie-International Edition 2004,<br />
43, 3703.<br />
(241) Rider, D. A.; Cavicchi, K. A.; Power-Billard, K. N.et al. Macromolecules 2005, 38, 6931.<br />
(242) Kim, K. T.; Vandermeulen, G. W. M.; Winnik, M. A.et al. Macromolecules 2005, 38, 4958.<br />
(243) Kloninger, C.; Rehahn, M. Macromolecules 2004, 37, 8319; Lammertink, R.; Hempenius,<br />
M.; Thomas, E.et al. Journal of Polymer Science: Part B: Polymer Physics 1998, 37, 1009; Temple,<br />
K.; Kulbaba, K.; Power-Billard, K. N. Advanced Materials 2003, 15, 297.<br />
(244) Yusoff, S. F. M.; Gilroy, J. B.; Cambridge, G.et al. Journal of the American Chemical Society<br />
2011, 133, 11220.<br />
(245) Gaedt, T.; Ieong, N. S.; Cambridge, G.et al. Nature Materials 2009, 8, 144.<br />
(246) Wang, H.; Patil, A. J.; Liu, K.et al. Advanced Materials 2009, 21, 1805; Wang, H.; Wang, X.;<br />
Winnik, M. A.et al. Journal of the American Chemical Society 2008, 130, 12921.<br />
(247) He, F.; Gadt, T.; Manners, I.et al. Journal of the American Chemical Society 2011, 133, 9095.<br />
(248) Lastella, S.; Jung, Y. J.; Yang, H. C.et al. Journal of Materials Chemistry 2004, 14, 1791; Lu,<br />
J. Q.; Kopley, T. E.; Moll, N.et al. Chemistry of Materials 2005, 17, 2227.<br />
(249) Temple, K.; Kulbaba, K.; Power-Billard, K. N.et al. Advanced Materials 2003, 15, 297.<br />
74
(250) Hinderling, C.; Keles, Y.; Stockli, T.et al. Advanced Materials 2004, 16, 876.<br />
(251) Massey, J. A.; Power, K. N.; Winnik, M. A.et al. Advanced Materials 1998, 10, 1559.<br />
(252) Raez, J.; Manners, I.; Winnik, M. A. Journal of the American Chemical Society 2002, 124,<br />
10381.<br />
(253) Raez, J.; Manners, I.; Winnik, M. A. Langmuir 2002, 18, 7229.<br />
(254) Massey JA, T. K., Cao L, et al. Journal of the American Chemical Society 2000, 122, 11577.<br />
(255) Wang, H.; Winnik, M. A.; Manners, I. Macromolecules 2007, 40, 3784.<br />
(256) Wang, X.; Liu, K.; Aresenault, A. C.et al. Journal of the American Chemical Society 2007,<br />
129, 5630.<br />
(257) Wang, X. S.; Wang, H.; Coombs, N.et al. Journal of the American Chemical Society 2005,<br />
127, 8924.<br />
(258) Fong, H.; Chun, I.; Reneker, D. H. Polymer 1999, 40, 4585.<br />
(259) Bognitzki, M.; Czado, W.; Frese, T.et al. Advanced Materials 2001, 13, 70.<br />
(260) Ma, M. L.; Krikorian, V.; Yu, J. H.et al. Nano Letters 2006, 6, 2969.<br />
(261) Mulvaney, P.; Perez-Juste, J.; Giersig, M.et al. Plasmonics 2006, 1, 61.<br />
75
Abstract<br />
CHAPTER II<br />
Long-Range Alignment of Gold Nanorods in Electrospun Polymer<br />
Nano/Microfibers*<br />
In this study, a scalable fabrication technique for controlling and maintaining the<br />
nanoscale orientation of gold nanorods (GNRs) with long-range macroscale order has been<br />
achieved through electrospinning. The volume fraction of GNRs with an average aspect ratio<br />
of 3.1 is varied from 0.006 to 0.045 in aqueous poly(ethylene oxide) solutions to generate<br />
electrospun fibers possessing different GNR concentrations and measuring 40-3000 nm in<br />
diameter. The GNRs within these fibers exhibit excellent alignment with their longitudinal<br />
axis parallel to the fiber axis n. According to microscopy analysis, the average deviant angle<br />
between the GNR axis and n increases modestly from 3.8 to 13.3° as the fiber diameter<br />
increases. Complementary electron diffraction measurements confirm preferred orientation<br />
of the {100} and {111} GNR planes. Optical absorbance spectroscopy measurements reveal<br />
that the longitudinal surface plasmon resonance bands of the aligned GNRs depend on the<br />
polarization angle and that maximum absorption occurs when the polarization is parallel to n.<br />
*This chapter has been published in its entirety:<br />
KE Roskov, KA Kozek, WC Wu, RK Chhetri, AL Oldenburg, RJ Spontak, JB Tracy. “Long-<br />
Range Alignment of Gold Nanorods in Electrospun Polymer Nano/Microfibers.” Langmuir. Web<br />
publication date: 8-11-11, DOI # 10.1021/la202106<br />
76
Nanoparticle (NP) synthesis, characterization and self-assembly have been thoroughly<br />
investigated over the past two decades primarily because of their novel size- and shape-<br />
tunable functional properties, 1 as well as the wide variety of property enhancements they<br />
impart to matrix materials, such as polymers. 2 As their size decreases, metal NPs can exhibit<br />
physical and chemical properties (e.g., catalytic, 3 optical, 4 electronic, 5 and magnetic 6 ) that are<br />
not observed in the bulk. Gold and silver NPs, for instance, are known to exhibit strong<br />
surface plasmon resonances in the visible electromagnetic spectrum as a consequence of<br />
optically-driven coherent oscillations of conduction electrons. 7 These resonances give rise to<br />
characteristic optical absorption and scattering spectra, 8 yielding brightly colored, NP-<br />
containing suspensions. Gold nanorods 9 (GNRs) have recently attracted considerable<br />
attention due to their strong and uniquely tunable longitudinal surface plasmon resonance<br />
(LSPR) along the longitudinal GNR axis. The LSPR wavelength of GNRs can be adjusted<br />
from ~520 nm in the case of low-aspect-ratio (i.e., spherical) gold NPs to at least 1750 nm in<br />
the near-infrared region of the electromagnetic spectrum for high-aspect-ratio GNRs. 10<br />
Currently, GNRs with a LSPR at 800 nm are of particularly significant interest for in vivo<br />
imaging of biological systems, because blood and tissue exhibit an absorbance minimum at<br />
this wavelength. 11<br />
When dispersed in a solvent, GNRs are randomly oriented, and they tend to remain so<br />
when physically deposited on surfaces. If the distribution of GNR sizes and shapes is<br />
sufficiently narrow so that the GNRs can be considered nearly monodisperse, they can<br />
spontaneously self-assemble into ordered grains with different orientations. 12 Presently,<br />
77
alignment of such grains over macroscale dimensions is a significant technological challenge,<br />
but is highly desirable, 13 because the optical anisotropy 14 of GNRs at the LSPR can be<br />
greater than ~250:1. 15 A scalable method for controlling and maintaining the orientation of<br />
GNRs at the nanoscale, while fabricating macroscale structures that exploit GNR orientation,<br />
is therefore needed for creating nanostructured composites with tunable, anisotropic optical<br />
properties. Alignment-enhanced absorption of polymer/GNR composites has been previously<br />
reported using different preparation strategies: thin-film stretching, 16 block copolymer-<br />
templated organization, 17 directed nanoscale assembly, 18 ultrathin film confinement, 19 and<br />
polymer fiber coating. 20 An ongoing challenge for polymer/GNR composites produced by<br />
these methods is the consistent acquisition of long-range, scalable order of highly-aligned<br />
GNRs along a common axis (rather than randomly oriented in a common plane). Here, we<br />
describe a general technique for aligning GNRs within electrospun polymer nano/microfibers<br />
with diameters ranging from 40 to 3000 nm. Our approach enables the hierarchical alignment<br />
of fibers containing aligned nanorods over large, macroscopic dimensions. The resultant<br />
polymer/GNR composites were characterized by electron microscopy, electron diffraction,<br />
and optical absorbance spectroscopy.<br />
The GNRs investigated here were synthesized by modifying a method originally<br />
introduced by Nikoobakht et al. 21 Details of the GNR synthesis are provided as Supporting<br />
Information. A custom-built electrospinning unit with an Al collection target was operated at<br />
an electric potential of 10 kV with a plate distance of 15 cm and solution flow rates of 30-50<br />
�L/min. Aligned electrospun fibers, rather than conventional, randomly oriented fiber mats,<br />
78
were generated by electrospinning between two grounded electrodes separated by 2 cm. 22<br />
Prior to electrospinning, the GNR stock suspension was warmed with a heat gun to<br />
redissolve precipitated cetyltrimethylammonium bromide (CTAB). Poly(ethylene oxide)<br />
(PEO: 1000 kDa, Sigma-Aldrich) was selected for its intrinsic hydrophilicity and, by<br />
inference, its compatibility with the native CTAB coating on the GNRs. A high-molecular-<br />
weight grade was chosen to facilitate fiber formation and impart mechanical robustness (for<br />
handling purposes). While other matrix materials have not yet been explored, we anticipate<br />
similar results would be obtained for comparably water-soluble polymers amenable to<br />
electrospinning. The PEO was dissolved directly into the GNR stock suspension to yield a<br />
maximum GNR volume fraction (�) of 0.045. Lower GNR volume fractions were<br />
subsequently prepared by first dissolving the polymer in a separate deionized water solution<br />
and then adding it to the GNR suspension. Polymer concentrations ranged between 3.0 and<br />
4.5 wt % PEO. Immediately before electrospinning, the mixture was sonicated for 10 min to<br />
ensure a uniform dispersion. Electrospun fibers were dried under vacuum for 24 h at ambient<br />
temperature.<br />
Specimens imaged by transmission electron microscopy (TEM) consisted of randomly<br />
oriented fibers electrospun directly onto carbon-coated Cu grids. Images and selected-area<br />
electron diffraction (SAED) patterns were acquired on a field-emission Hitachi HF2000<br />
microscope operated at 200 kV. Corresponding scanning electron microscopy (SEM) images<br />
were collected from specimens sputter-coated with 6 nm of Au/Pd on a JEOL 6400F field-<br />
emission microscope operated at 5 kV. For optical characterization, a custom-built polarized<br />
79
UV-vis spectrophotometer, housing a fiber-coupled white light source (Photon Control),<br />
broadband linear polarizer, light collection fiber coupled into a USB spectrometer<br />
(Lightspeed Technologies), and a series of collimation and collection lenses, was employed.<br />
Absorbance spectra were acquired by orienting each specimen normal to the collimated white<br />
light beam, which was passed through a ~2 mm diameter aperture and the polarizer.<br />
The GNRs employed in this study have an average width and length of 17 ± 6 and 49 ± 10<br />
nm, respectively (Figure 1), thereby yielding an average aspect (length/diameter) ratio of 3.1.<br />
Electrospinning is becoming established as an important method for preparing polymer<br />
nano/microfibers, because it is straightforward to perform and offers the flexibility to tune<br />
fiber characteristics by controllably varying solution and/or processing parameters. Aligned<br />
fibers generated by electrospinning between two grounded electrodes yield a freestanding,<br />
oriented mat measuring 10 cm wide and 3 cm or more long (Figure 2). Here and in<br />
subsequent discussion, n refers to the fiber axis direction. The fiber thickness is governed by<br />
the PEO concentration when all other electrospinning parameters are held constant. For<br />
instance, the nanofibers shown in Figure 3a with an average diameter of ~50 nm were<br />
electrospun from an aqueous suspension with � = 0.006 and a PEO concentration of 3.2 wt<br />
%. At this relatively low GNR loading in PEO nanofibers, the GNRs orient with their<br />
longitudinal axis parallel to n. To quantify the extent of alignment along n, the average<br />
deviant angle (), determined from the angular difference between the GNR orientation<br />
and n, has been measured for 150-300 GNRs embedded within electrospun PEO fibers of<br />
varying thickness. For nanofibers such as those shown in Figure 3a, = 3.8°. Due to the<br />
80
nanoscale diameter of the PEO fibers and their CTAB surface coating, 9 very few GNR<br />
aggregates are observed at this low loading level, for which the interparticle distance is<br />
typically much longer than the length of the GNR. The theory proposed by Bates and<br />
Frenkel 23 for hard-rod fluids predicts that GNRs with aspect ratios < 7 should exhibit random<br />
orientation in solution, insofar as the GNRs do not interact with each other over large<br />
distances. According to our measurements, it follows that oriented, well-separated GNRs are<br />
aligned by forces other than those arising from interparticle interactions.<br />
During electrospinning, the viscous polymer/GNR solution at the tip of the syringe can be<br />
modeled 24 as a fluid cone leading to a jet, where the charged polymer solution is emitted.<br />
Sink-like flow emerges at the apex of the cone, and streamlines form due to the rapid<br />
decrease in area. In suspensions, the GNRs are initially randomly oriented but begin to align<br />
along the streamlines leading to the jet. Since the Reynolds number, defined as the ratio of<br />
inertial (drag) to viscous forces, is much less than unity at this point, the translational<br />
velocity component dominates, 25 in which case the center of each GNR experiences the same<br />
velocity as the local fluid velocity. As the polymer solution leaves the jet, the GNRs are<br />
expected to be oriented for the most part along the fiber spinning direction. Indeed, the<br />
alignment of significantly longer carbon nanotubes 26 and CdS nanorods with an aspect ratio<br />
of ~20 27 have been experimentally confirmed in electrospun fibers, but we are unaware of<br />
prior studies of nanorods with shorter aspect ratios. When the GNR loading is increased to Φ<br />
= 0.045 (Figure 3b), the GNRs remain highly oriented, because their orientation is<br />
predominately dictated by the local velocity profile. For an increased fiber diameter of ~650<br />
81
nm and Φ = 0.035 (Figure 3c), the velocity profile is forced to extend across the diameter of<br />
the microfiber. Consequently, the GNR longitudinal axes remain highly aligned with n, but<br />
increases modestly to 8.8°. When the fiber diameter is further increased to ~3000 nm<br />
and Φ = 0.031 (Figure 3d), the degree of GNR alignment decreases, as verified by an<br />
accompanying increase in to 13.3°.<br />
Two other key morphological observations warrant mention. The first is that long GNRs<br />
are more highly oriented with respect to n than are short ones. For example, in a fiber<br />
measuring ~80 nm in diameter, when measurements of are sorted according to the<br />
GNR length, the shortest 26% of the GNRs possess that is 54% greater than for<br />
all GNRs in the fiber. Secondly, the fiber diameter is one of the main factors that determine<br />
the degree of GNR alignment within electrospun fibers. That is, within fibers of nearly<br />
constant diameter, the extent of alignment does not appear to depend strongly on Φ over the<br />
range of GNR concentrations investigated. These two results imply that the degree of<br />
nanoscale GNR orientation over macroscale dimensions is primarily controlled by the flow<br />
field introduced by the polymer and experienced by the GNRs during electrospinning,<br />
coupled with the GNR aspect ratio.<br />
Selected-area electron diffraction (SAED) performed on a segment of microfiber<br />
measuring 200 nm in diameter and containing ~20 GNRs yields the pattern included as an<br />
inset in Figure 3b. Previous studies have shown that GNRs possess a faceted crystal structure<br />
with a [110] growth direction, {111} end facets, and {100} side facets. 28 Analysis of the<br />
SAED pattern in Figure 3b confirms the existence of a face-centered cubic lattice with<br />
82
preferred orientations identified by the {100} and {111} reflections, which is consistent with<br />
results reported elsewhere. 21 These reflections appear over a limited angular range rather than<br />
as single spots, which indicates a distribution of GNR orientations. This result has been<br />
analyzed in terms of the truncated Herman’s orientation function (P2), 29 written as<br />
��<br />
P2 � 3 cos2 � �1<br />
. (1)<br />
2<br />
Here, � is the azimuthal angle extending from 0 to 2� around the circular SAED pattern, and<br />
cos 2 � =<br />
I(�)cos 2 � (�)d�<br />
, (2)<br />
� I(�)d�<br />
where I(�) is the scattering intensity that varies along a circular trace of constant radius.<br />
��<br />
Limiting values of<br />
��<br />
P2 are 1.0 for perfect alignment along n, 0.0 for random dispersions and<br />
�0.5 for perpendicular alignment relative to n. The present analysis yields P2 = 0.73 for the<br />
aligned GNR-containing PEO microfibers under investigation, which further confirms that<br />
the GNRs are highly oriented within the microfibers.<br />
Gold nanorods are of particular contemporary interest because of their anisotropic optical<br />
properties. For observing the optical anisotropy of an ensemble of GNRs, alignment of the<br />
GNRs is required. Furthermore, oriented GNRs may have controllable end-to-end coupling<br />
between their LSPRs (in contrast to the distribution of relative orientations found in isotropic<br />
dispersions<br />
of GNRs), 30 especially at high GNR loading levels. Several independent reports of the optical<br />
properties of GNRs aligned with electric fields 31 or in stretched polymers 16 have established<br />
that linearly polarized light oriented with the electric field parallel to the GNR long axis<br />
83
excites the LSPR but does not excite the transverse surface plasmon. Here, we show similar<br />
results for aligned GNRs in oriented electrospun PEO microfibers.<br />
Optical absorbance spectra have been collected using the custom-built UV-vis<br />
spectrophotometer described earlier. As a benchmark, spectra acquired at different<br />
polarization angles from GNRs randomly dispersed in a PEO film measuring ~500 �m thick<br />
are presented in Figure 4a and reveal the existence of clearly discernible and angle-<br />
independent LSPR peaks near ~520 and ~850 nm. These signature features are likewise<br />
observed for GNRs dispersed in water, confirming that the bulk, semicrystalline PEO has<br />
little effect on GNR orientation. The absorption spectra of aligned GNRs in electrospun PEO<br />
microfibers measuring 200 nm in diameter (Figure 4b) strongly depend on the polarization<br />
angle. As expected, the LSPR peak at 804 nm is most pronounced when the polarizer is<br />
parallel to n (and to the GNR longitudinal axis) at 0° but vanishes when the polarizer is<br />
perpendicular to n at 90°. Similarly, the absorbance in the 500-600 nm region decreases<br />
when the polarizer is parallel to n at 0° because the transverse surface plasmon is not excited.<br />
The position of the LSPR peak indicates a redshift of 40 nm relative to a random GNR<br />
dispersion in water (cf. Figure S-1 in the Supporting Information). The analogous LSPR peak<br />
in the random dispersion of GNRs in a PEO film is centered at 847 nm (Figure 4a), which<br />
corresponds to a further red shift of ~40 nm. Shifts in the LSPR wavelength may arise from<br />
several sources, such as interparticle coupling, 32 differences between the refractive indices of<br />
PEO and water, and the crystallinity of PEO.<br />
84
The absorbance spectra in Figure 4b have been processed to remove background<br />
contributions from the glass substrate and from optical scattering of the polymer fibers.<br />
Spectra for the GNR-containing and control fiber specimens prior to subtraction are included<br />
for examination in Figure S-2 of the Supporting Information. In contrast to polymer thin<br />
films, polymer fibers contribute a scattering signal that is significantly greater than the<br />
absorbance of the GNRs to extinction, which results in absorbance spectra from the oriented<br />
GNRs that are noisier. All spectra are smoothed using a 17-point Savitzky-Golay numerical<br />
procedure. 33 An aligned PEO microfiber mat without GNRs is selected as an appropriate<br />
control specimen for Figure 4b. The difference in specimen density accompanying the<br />
incorporation of GNRs is taken into account by Beer’s law:<br />
A = ��z, (3)<br />
where A denotes the absorbance, μ is the extinction coefficient and z is specimen thickness.<br />
In Figure 4a, the absorbance spectra of randomly dispersed GNRs in a PEO thin film display<br />
a minimum near 650 nm. It immediately follows that �GNR ≈ �c at this wavelength, thereby<br />
yielding AGNR/zGNR ≈ Ac/zc, where the subscripted c represents the control specimen without<br />
GNRs. The thicknesses of the control and GNR-containing specimens can therefore be<br />
related by their absorbance values at 650 nm, and control spectra have been subtracted from<br />
the spectrum for the GNR-containing fibers. After this correction, the spectra are normalized<br />
to zero and unity. We note, however, that �GNR > �c at 650 nm, because the GNRs have a<br />
small, but non-zero, absorbance at 650 nm. Consequently, the background correction in<br />
Figure 4b does not completely remove spectral contributions originating from polymer fiber<br />
85
scattering, which is responsible for the peak present at ~600-700 nm. The optical anisotropy<br />
of the GNRs could be further increased by improving the alignment of the GNRs within<br />
polymer microfibers and the parallel orientation of the microfibers.<br />
In conclusion, we have demonstrated a scalable method for controlling and maintaining the<br />
nanoscale orientation of GNRs with long-range macroscopic order over a distance of several<br />
centimeters. Here, GNRs with an aspect ratio of 3.1 exhibit excellent alignment with their<br />
longitudinal axes parallel to n for electrospun polymer nano/microfibers with diameters of<br />
40-600 nm, and they maintain substantial alignment in microfibers measuring up to 3000 nm<br />
in diameter. While fiber diameter is found to play a crucial role in GNR alignment, GNR<br />
concentration can be varied with no discernible impact on the net degree of alignment.<br />
Electron diffraction measurements of the aligned GNRs confirm preferred orientation of the<br />
{100} and {111} GNR planes. Optical absorbance spectroscopy measurements performed on<br />
microscopically aligned GNRs in macroscopically aligned electrospun fibers demonstrate<br />
that the LSPR bands are polarization dependent and display maximum absorption when the<br />
polarizer is parallel to n.<br />
Acknowledgement.<br />
This work was supported by the National Science Foundation (CBET-0967559 and a<br />
Graduate Research Fellowship for K. E. R.) and startup funds from North Carolina State<br />
University. We thank Prof. Jesse Jur for helpful discussions and Prof. Benjamin Wiley for<br />
assistance with preliminary optical measurements.<br />
86
Figures<br />
Figure 2.1. TEM image of GNRs deposited from an aqueous suspension onto a carboncoated<br />
TEM grid. The inset shows the distribution of measured aspect ratios of the GNRs,<br />
which measure 49 nm long and 17 nm in diameter on average.<br />
87
Figure 2.2. SEM image of macroscopically-aligned electrospun PEO fibers containing<br />
GNRs.<br />
88
Figure 2.3. Aligned GNRs in electrospun PEO nano/microfibers as functions of fiber<br />
diameter and GNR volume fraction (��: (a) 40 nm and (�� = 0.006, (b) 50 nm and (�� =<br />
0.045, (c) 650 nm and (���= 0.035, and (d) 3000 nm and (��= 0.031. A selected-area<br />
electron diffraction pattern of the corresponding sample is included as an inset in (b).<br />
89
Figure 2.4. Absorbance spectra for (a) randomly oriented GNRs in a PEO film<br />
measuring ~500 �m thick at different polarization angles and (b) GNRs aligned within<br />
electrospun PEO microfibers measuring ~200 nm in diameter at polarization angles varying<br />
from 0° (parallel to the fiber axis n) to 90° (perpendicular to n). In both cases, the data are<br />
color-coded and labeled in (a).<br />
90
References<br />
(1) Tao, A. R.; Habas, S.; Yang, P. D. Small 2008, 4, 310.<br />
(2) Merkel, T. C.; Freeman, B. D.; Spontak, R. J.et al. Science 2002, 296, 519.<br />
(3) Sun, Y. G.; Xia, Y. N. Science 2002, 298, 2176.<br />
(4) Barnes, W. L.; Dereux, A.; Ebbesen, T. W. Nature 2003, 424, 824.<br />
(5) Schön, G.; Simon, U. Colloid Polym. Sci. 1995, 273, 101.<br />
(6) Whitney, T. M.; Jiang, J. S.; Searson, P. C.et al. Science 1993, 261, 1316.<br />
(7) Kelly, K. L.; Coronado, E.; Zhao, L. L.et al. J. Phys. Chem. B 2003, 107, 668.<br />
(8) Link, S.; El-Sayed, M. A. J. Phys. Chem. B 1999, 103, 8410.<br />
(9) Murphy, C. J.; Thompson, L. B.; Chernak, D. J.et al. Curr. Opin. Colloid Interface Sci. 2011,<br />
16, 128.<br />
(10) Jana, N. R.; Gearheart, L.; Murphy, C. J. J. Phys. Chem. B 2001, 105, 4065.<br />
(11) Weissleder, R. Nat. Biotechnol. 2001, 19, 316; Oldenburg, A. L.; Hansen, M. N.; Ralston, T.<br />
S.et al. J. Mater. Chem. 2009, 19, 6407; Durr, N. J.; Larson, T.; Smith, D. K.et al. Nano Lett. 2007, 7,<br />
941.<br />
(12) Nikoobakht, B.; Wang, Z. L.; El-Sayed, M. A. J. Phys. Chem. B 2000, 104, 8635; Sau, T. K.;<br />
Murphy, C. J. Langmuir 2005, 21, 2923.<br />
(13) Vaia, R. A.; Maguire, J. F. Chem. Mater. 2007, 19, 2736.<br />
(14) Sönnichsen, C.; Alivisatos, A. P. Nano Lett. 2005, 5, 301.<br />
(15) Chhetri, R. K.; Kozek, K. A.; Johnston-Peck, A. C.et al. Phys. Rev. E 2011, 83, 040903.<br />
(16) van der Zande, B. M. I.; Pagès, L.; Hikmet, R. A. M.et al. J. Phys. Chem. B 1999, 103, 5761;<br />
Pérez-Juste, J.; Rodríguez-González, B.; Mulvaney, P.et al. Adv. Funct. Mater. 2005, 15, 1065;<br />
91
Murphy, C. J.; Orendorff, C. J. Adv. Mater. 2005, 17, 2173; Li, J. F.; Liu, S. Y.; Liu, Y.et al. Appl.<br />
Phys. Lett. 2010, 96, 263103.<br />
(17) Deshmukh, R. D.; Liu, Y.; Composto, R. J. Nano Lett. 2007, 7, 3662; Nie, Z. H.; Fava, D.;<br />
Kumacheva, E.et al. Nat. Mater. 2007, 6, 609.<br />
(18) Sánchez-Iglesias, A.; Grzelczak, M.; Pérez-Juste, J.et al. Angew. Chem., Int. Ed. 2010, 49,<br />
9985; Correa-Duarte, M. A.; Pérez-Juste, J.; Sánchez-Iglesias, A.et al. Angew. Chem., Int. Ed. 2005,<br />
44, 4375.<br />
(19) Hore, M. J. A.; Composto, R. J. Acs Nano 2010, 4, 6941.<br />
(20) Chang, H. L.; Tian, L.; Abbas, A.et al. Nanotechnology 2011, 22, 275311.<br />
(21) Nikoobakht, B.; El-Sayed, M. A. Chem. Mater. 2003, 15, 1957.<br />
(22) Li, D.; Wang, Y. L.; Xia, Y. N. Nano Lett. 2003, 3, 1167.<br />
(23) Bates, M. A.; Frenkel, D. J. Chem. Phys. 2000, 112, 10034.<br />
(24) Yarin, A. L.; Koombhongse, S.; Reneker, D. H. J. Appl. Phys. 2001, 90, 4836.<br />
(25) Forest, M. G.; Zhou, R. H.; Wang, Q. Int. J. Numer. Anal. Mod. 2007, 4, 478.<br />
(26) Dror, Y.; Salalha, W.; Khalfin, R. L.et al. Langmuir 2003, 19, 7012.<br />
(27) Bashouti, M.; Salalha, W.; Brumer, M.et al. ChemPhysChem 2006, 7, 102.<br />
(28) Johnson, C. J.; Dujardin, E.; Davis, S. A.et al. J. Mater. Chem. 2002, 12, 1765; Petrova, H.;<br />
Perez-Juste, J.; Zhang, Z. Y.et al. J. Mater. Chem. 2006, 16, 3957.<br />
(29) Hermans, J. J.; Hermans, P. H.; Vermaas, D.et al. Recl. Trav. Chim. Pays-Bas-J. Roy. Neth.<br />
Chem. Soc. 1946, 65, 427.<br />
(30) Wang, Y.; DePrince, A. E.; Gray, S. K.et al. J. Phys. Chem. Lett. 2010, 1, 2692.<br />
(31) van der Zande, B. M. I.; Koper, G. J. M.; Lekkerkerker, H. N. W. J. Phys. Chem. B 1999,<br />
103, 5754.<br />
92
(32) Jain, P. K.; Eustis, S.; El-Sayed, M. A. J. Phys. Chem. B 2006, 110, 18243; Vial, S.;<br />
Pastoriza-Santos, I.; Pérez-Juste, J.et al. Langmuir 2007, 23, 4606.<br />
(33) Savitzky, A.; Golay, M. J. E. Anal. Chem. 1964, 36, 1627.<br />
93
Abstract<br />
CHAPTER III<br />
Magnetic Field-Induced Alignment of Nanoparticles in Electrospun<br />
Microfibers<br />
We report on the facile and switchable alignment of superparamagnetic iron oxide<br />
nanoparticles measuring ~18 nm in diameter in electrospun microfibers. Application of a<br />
magnetic field perpendicular to the electric field employed during electrospinning yields<br />
polymeric microfibers with nanoparticles aligned in one-dimensional arrays, thereby<br />
providing control over when and where the nanoparticles align. According to electron<br />
microscopy, the length over which alignment is desired can be judiciously selected, thereby<br />
making these nanomaterials excellent candidates for nanotechnologies requiring nanoscale<br />
alignment on-demand. Concurrent alignment of the electrospun fibers using established<br />
procedures provides a viable route to organic/inorganic materials possessing anisotropic<br />
properties that reflect multiscale alignment.<br />
Introduction<br />
Previous efforts to achieve nanoparticle alignment in polymeric matrices have relied on a<br />
variety of process strategies, such as three-dimensional superlattices, 1 deoxyribonucleic acid 2<br />
or block copolymer 3 templating, surface nanolithography, 4 electrostatic desalting transition, 5<br />
and surface chemical modification. 6 Electrospinning is a rapidly developing fabrication<br />
technique that produces solid polymeric fibers with diameters ranging from several tens of<br />
94
nanometers up to several microns, a high surface-area-to-volume ratio, and the potential for<br />
porosity at multiple length scales. 7 As such, it provides an attractive approach to the<br />
formation of nano/microscale polymeric fibers containing nanoparticles that are spatially<br />
restricted. Further control over nanoparticle positioning can be achieved within such fibers<br />
by post-crystallization of the polymer matrix, 8 the electric field employed during<br />
electrospinning, 9 development of a polymeric nanostructure via self-assembly, 10 or strategic<br />
use of coaxial electrospinning. 11 These methodologies and others, however, depend on the<br />
intrinsic nature of the polymer matrix and/or the processing conditions associated with<br />
electrospinning, and are not intrinsically switchable. Here, we postulate that control over the<br />
location and alignment of nanoparticles within electrospun fibers can be achieved through the<br />
straightforward use of an external electromagnetic field applied during electrospinning. As<br />
with electrospinning, several design issues, such as the strength of the magnet and its<br />
orientation/position with respect to the onset of the polymer jet at the Taylor cone, warrant<br />
consideration. Unlike other approaches intended to align nanoparticles during<br />
electrospinning, an external magnetic field can be applied and removed at any time, thereby<br />
permitting switchable alignment that can even be pulsed. As a consequence of switchable<br />
alignment, the magnetic properties of the nanoparticles can be correspondingly changed from<br />
superparamagnetic to ferromagnetic, 12 which may allow for future read-write capability.<br />
Existing nanotechnologies require aligned nanoparticle arrays in surface-enhanced Raman<br />
scattering (SERS) substrates for use in ultrasensitive analytical tools, 13 micromechanical<br />
95
sensors, 14 nanoscale barcodes, 15 and protein separation. 16 Prior studies have shown that<br />
magnetic fields can be applied during the electrospinning of polymer/nanoparticle systems to<br />
improve alignment of the fibers, but not of the nanoparticles within the fibers. Parallel-<br />
positioned permanent magnets with field strengths ranging from 25 to 120 mT have been<br />
placed, for instance, on the collector plate during the electrospinning of polymer fibers<br />
containing Fe3O4 nanoparticles to align the electrospun fibers. 17 Deflection of entire fibrous<br />
mats generated by electrospinning and containing magnetite nanoparticles in the presence of<br />
a magnetic field has also been observed. 9 In addition, magnetic fields have also been used to<br />
control the spatial arrangement of nanoscale objects within bulk, not electrospun, polymer<br />
matrices. Magneto-polymer nanocomposite particles measuring 200 nm in diameter are, for<br />
instance, reported 18 to align in hydrogel nanocomposites under a magnetic field of 1.5 T.<br />
Even multi-wall carbon nanotubes dispersed in a monomer precursor are found 19 to align<br />
when exposed to an external magnetic field during matrix polymerization. The use of an<br />
external magnetic field has likewise been found to have an effect on biological systems by<br />
organizing cell rods, seeded on magnetically susceptible fiber bundles, into three-<br />
dimensional tissue constructs. 20 In the spirit of these prior observations, the objective of the<br />
present work is to create one-dimensional, periodic arrays of magnetic nanoparticles in<br />
electrospun polymer fibers by applying a magnetic field, in conjunction with an electric field,<br />
during electrospinning.<br />
96
Experimental<br />
ε-Polycaprolactone (PCL) with a molecular weight of 80 kDa according to the<br />
manufacturer was provided by Solvay (Warrington, England). Reagent-grade chloroform for<br />
electrospinning was obtained from Fisher Scientific (Fairlawn, NJ). Iron oxide nanoparticles<br />
with an average diameter of 17.6 nm were prepared by thermal decomposition of iron oleate<br />
in the presence of oleic acid as the capping agent in high boiling hydrocarbons (docosane and<br />
eicosane) according to the procedures described elsewhere. 21,22 X-ray diffraction data<br />
confirmed that as-synthesized nanoparticles are crystalline and contain mostly wüstite (Fe(1-<br />
x)O) and some spinel (most likely Fe3O4), 21 but at the same time, they are superparamagnetic<br />
iron oxide nanoparticles (SPIONs) according to magnetic measurements. 23 The resultant<br />
SPIONs were precipitated with a mixture of acetone and hexane and then separated by<br />
centrifugation and suspended in chloroform at concentrations between 10 and 50 mg/mL.<br />
Suspensions for electrospinning were prepared by first dissolving PCL in chloroform and<br />
then adding appropriate amounts of the SPION suspension to yield 5 wt% PCL at three<br />
different SPION concentrations: 0.5, 1.0 and 2.5 vol%.<br />
The in-house electrospinning unit, operated at 8 kV, employed a syringe pump and an Al<br />
collection target. The separation distance was 12 cm, and the solution flow rate varied from<br />
10 to 35 �L/min. A horseshoe electromagnet (Edmund Scientific, Tonawanda, NY) was<br />
connected to a 6 V battery to generate a 26 mT magnetic field, which corresponds to the most<br />
uniform field as measured by a DC magnetometer (Alphalab Inc., Salt Lake City, UT). As<br />
schematically depicted in Figure 3.1, the magnet was positioned parallel to and below the<br />
97
syringe needle. Electrospun fibers were collected with and without the magnetic field applied<br />
onto the Al plate, as well as onto carbon-coated transmission electron microscopy (TEM)<br />
grids taped to the plate. To discern the spatial distribution of SPIONs within the PCL fibers,<br />
TEM was performed on a field-emission Hitachi HF2000 microscope operated at 200 kV.<br />
The magnetic behavior of aligned 7 fiber mats was examined on a Quantum Design MPMS<br />
superconducting quantum interference device (SQUID) for fibers electrospun from PCL<br />
dissolved in a 30 mg/mL SPION suspension. Magnetization curves were recorded at 300 K<br />
from fiber mats possessing an average mass of 1.5 mg. The magnetizing field strength for<br />
embedded samples ranged from �20 to +20 kOe, whereas saturation was reached at 6 kOe as<br />
the field strength varied from �80 to 80 kOe for unembedded SPIONs.<br />
Results and Discussion<br />
The polymer solution concentration, separation distance and voltage used to electrospin<br />
PCL fibers have been judiciously selected to yield microfibers with diameters ranging from<br />
100 to 500 nm so that their interior morphologies could be interrogated by TEM. Field-<br />
emission scanning electron microscopy (SEM) results (provided in the Supporting<br />
Information) confirm that these PCL microfibers with and without SPIONs possess an<br />
average diameter of ~300 nm. The microfibers exhibit slight dimpling on their surface, and<br />
very few bead defects containing large SPION aggregates (most likely formed by<br />
nanoparticles with insufficient surface functionalization in the suspension reservoir) develop.<br />
In the absence of an applied magnetic field, SPIONs measuring 17.6 nm in diameter appear<br />
to be randomly distributed throughout the PCL microfibers, as seen in the TEM images<br />
98
provided in Figure 3.2 for microfibers differing in SPION concentration: 0.5 vol% (Figure<br />
3.2a) and 2.5 vol% (Figure 3.2b). A TEM image of the SPIONs drop cast from suspension is<br />
included in the inset of Figure 3.2a for reference. Since these SPIONs are coated with oleic<br />
acid which is fairly compatible with PCL, relatively little aggregation is observed in the PCL<br />
microfibers. Few small SPION aggregates, not evident in these images but found in other<br />
specimens, appear as spheroidal clusters with no preferential orientation. Complementary<br />
energy-dispersive spectroscopy analysis (data provided as Supporting Information) reveals<br />
that few, if any, SPIONs reside on the surface of the microfibers.<br />
An electromagnet is selected for the present study since it generates a magnetic field only<br />
when an electric current is flowing, in which case the magnetic field can be immediately<br />
terminated by stopping the current. Since the objective of this study is to create aligned<br />
arrays of magnetic nanoparticles on-demand and since many types of nanoparticles with<br />
various degrees of magnetic susceptibility exist, we have elected to use superparamagnetic<br />
nanoparticles due to their ability to respond to an external magnetic field but remain<br />
nonresponsive when the field is removed. 24 In the field-induced alignment experiments, the<br />
degree to which SPIONs respond to an externally applied magnetic field governs the extent<br />
to which alignment will occur. For a spherical particle, the magnetic moment (mp) is related<br />
to particle size by 25<br />
��<br />
mp � �d 3<br />
mMS<br />
6<br />
99<br />
(1)
where dm is the particle diameter and MS denotes the saturation magnetization. On the basis<br />
of Eq. 1, very small nanoparticles may have an insufficient magnetic moment to respond to<br />
the applied magnetic field and undergo noticeable alignment. When an external magnetic<br />
field is applied, however, attractive dipolar interactions arise between adjacent SPIONs.<br />
Aggregates of SPIONs develop to maximize their magnetic moment in response to the<br />
magnetic field and align along the magnetic field lines created by the electromagnet. Under<br />
these conditions, the anisotropic field-induced magnetic dipolar interactions promote the<br />
formation of highly elongated aggregates (arrays), rather than random distributions, of<br />
SPIONs.<br />
The syringe portrayed in Figure 3.1 is positioned within several centimeters of the open<br />
end of the horseshoe electromagnet (where the magnetic field lines are the most<br />
concentrated). The optimal distance is ~1.5 cm, which suggests that this position identifies<br />
where the magnetic field is the most uniform. The distance between the poles of the magnet<br />
is 2 cm, with one pole placed directly under the Taylor cone (reasons for which are discussed<br />
later) and the other located 2 cm closer to the collection plate. Although the horseshoe shape<br />
of the electromagnet increases the strength of the magnet, we recognize that the field is not<br />
uniform. This issue is currently being addressed by using electromagnets varying in physical<br />
shape and field uniformity. Another factor influencing the ability of the SPIONs to align in<br />
electrospun PCL microfibers is their concentration in the suspension reservoir. The attractive<br />
forces between two SPIONs whose dipole moments are aligned must be sufficient to<br />
overcome the matrix viscosity for particle alignment to ensue, and the magnitude of such<br />
100
forces depends on the interparticle distance, which relates to the particle concentration. 26 A<br />
sensitivity analysis for 17.6 nm SPIONs reveals that a minimum SPION concentration of ca.<br />
0.05 vol% is required for discernible alignment in the present study. At higher<br />
concentrations, the interparticle distance decreases and greater attraction, or chaining,<br />
between neighboring SPIONs occurs. The maximum SPION concentration is set by other<br />
considerations, namely, suspension conductivity and viscosity, as well as undesirable SPION<br />
aggregation.<br />
Examples of aligned SPIONs measuring 17.6 nm in diameter in electrospun PCL<br />
microfibers at a concentration of 0.5 vol% are presented in Figure 3.3. In all cases, the<br />
electromagnet is connected first, followed by the high-voltage power supply for<br />
electrospinning. The 6 V battery remains outside the electric field to prevent the possibility<br />
of a short circuit. In images such as the one displayed in Figure 3.3a, the SPIONS remain<br />
aligned in one-dimensional arrays parallel to the fiber surface over lengths exceeding 1.5 �m<br />
insofar as the electromagnet remains active. These long arrays are visible in most microfibers<br />
of a mat collected on a TEM grid, and they appear on multiple grids used to collect the same<br />
sample. In Figure 3.3b (including the inset), the effect of the magnetic field is not constant<br />
(most likely due to the reasons discussed below), which results in shortened, but nonetheless<br />
highly aligned, SPION arrays of variable thickness. Although such arrays constitute the<br />
predominant feature when the magnetic field is applied, some randomly distributed SPIONs<br />
remain. Fine adjustment of both electrospinning conditions and solution properties has been<br />
unable to resolve this lack of position uniformity within the microfibers. Possible reasons for<br />
101
this shortcoming are three-fold: (i) the magnetic field produced by the horseshoe-shaped<br />
magnet is inherently not uniform; (ii) instabilities in the jet, 27 coupled with fiber whipping<br />
that occurs between the Taylor cone and the collection plate; and (iii) nanoparticles residing<br />
in the Taylor cone, as previously reported. 1 All of these considerations could result in fibers<br />
that vary in position with respect to the applied magnetic field. In both cases, the strength of<br />
the magnetic field, and thus the uniformity and contiguity of SPION alignment,<br />
simultaneously vary. One way to enhance the spatial characteristics of SPION arrays is by<br />
aligning the microfibers between electrodes instead of generating a random mat of<br />
microfibers on a collection plate. 28 However achieved, improved control over the position of<br />
the fiber within the field is ultimately expected to promote uniform SPION alignment that<br />
can be pulsed or otherwise induced on-demand.<br />
Unlike ferromagnetic materials, magnetization of the superparamagnetic SPIONs under<br />
investigation only occurs under an external magnetic field. When this field is removed, the<br />
net magnetization of the SPION dispersion becomes close to zero. The magnetization (M)<br />
behavior of SPIONs measuring 17.6 nm in diameter is presented as a function of magnetizing<br />
field strength (H) at 300 K in the SQUID hysteresis plot shown in Figure 3.4a. The value of<br />
MS for the unembedded SPIONs is 38.8 emu/g, whereas that for SPIONs encapsulated within<br />
electrospun PCL microfibers is sharply lowered to 0.77�0.94 emu/g. This nontrivial<br />
reduction in MS for the SPIONs residing in electrospun PCL microfibers with and without an<br />
external magnetic field is due largely to the decreased mobility of the SPIONs, a result that<br />
has been previously reported for embedded nanoparticles. 29 If the matrix viscosity is<br />
102
sufficiently high, only the magnetic moment of a SPION can rotate in the presence of an<br />
external field, but the SPION itself may be unable to do so. In light of these results, the<br />
applied magnetic field must be positioned in the vicinity of the Taylor cone formed during<br />
electrospinning (where solvent remains and the matrix viscosity is relatively low). This<br />
location has been selected here to maximize the ability of the external magnetic field to<br />
induce SPION alignment in electrospun PCL microfibers.<br />
According to Figure 3.4, the SPIONs alone and embedded in PCL exhibit a<br />
superparamagnetic loop characterized by a minimum coercivity and a remanent<br />
magnetization at room temperature. The mean magnetic moment (�) and MS are extracted<br />
from each hysteresis curve by fitting the data to the Langevin function, 30 viz.,<br />
M � MS coth �H �� ��<br />
�� ���<br />
��k<br />
BT��<br />
k ��<br />
��<br />
��<br />
BT<br />
�� (2)<br />
�� �H ��<br />
where kB is the Boltzmann constant and T denotes absolute temperature. Regressed values of<br />
��<br />
MS and � for unembedded SPIONs (Figure 3.4a) are 38.8 emu/g and 3.37 10 �17 emu,<br />
respectively. Similarly, from Figure 3.4b, the values of MS and � determined for randomly<br />
dispersed SPIONs are 0.94 emu/g and 1.26 10 �16 emu, respectively, whereas those for<br />
magnetically-aligned SPIONs are 0.77 emu/g and 1.37 10 �16 emu, respectively. The inset<br />
in Figure 3.4a displays magnetization hysteresis curves recorded at relatively low fields and<br />
reveals that the differences in coercivity and remanent magnetization are, for the most part,<br />
negligible at ambient temperature, which is important for applications conducted at ambient<br />
103
conditions. Such differences are, however, expected to be more apparent at low temperatures.<br />
In fact, previous studies 31 conducted at low temperatures (ca. 5 K) report that arrays of<br />
SPIONs possess a noticeably higher remanence and coercivity than randomly distributed<br />
nanoparticles. No such relation is evident from our results at ambient temperature. This may<br />
be due to the fact that the interparticle distance in our systems is ~5 nm, in which case little,<br />
if any, magnetostatic coupling occurs. 26 Thus, even though the SPIONs are arranged in<br />
unidirectional arrays, their magnetic behavior is still consistent with individual particles<br />
rather than a connected nanowire. It must be recognized, however, that the values of MS are<br />
mass-normalized by multiplying the mass ratio of SPION:PCL in the suspension prior to<br />
electrospinning by the mass of the fiber mat (~1.5 mg). Therefore, the corresponding MS<br />
values are sensitive to the SPION populations present. With the possibility of aggregated<br />
SPION clusters forming in suspension or during electrospinning, the calculated SPION mass<br />
in a given specimen may not be sufficiently accurate to permit direct comparison. In contrast,<br />
values of � are not sensitive to the mass present and reveal an interesting trend that is<br />
amenable to computational modeling: the mean magnetic moment increases with increasing<br />
SPION alignment.<br />
Conclusions<br />
Nanoscale alignment of SPIONs with a mean diameter of 17.6 nm has been achieved<br />
through the use of magnetic field-assisted electrospinning. In this case, an electromagnetic<br />
field of 26 mT is applied perpendicular to the electric field required for electrospinning,<br />
resulting in microfibers that contain one-dimensional arrays of SPIONs. In the present<br />
104
system investigated, a SPION concentration of greater than 0.05 vol% is required to induce<br />
discernible alignment. The arrays thus produced can extend beyond 1 �m under a constant<br />
magnetic field, or they can be controllably shortened by pulsing the magnetic field. The latter<br />
finding suggests that it may be possible in the future to write information to individual<br />
microfibers on the basis of array lengths. Moreover, alignment of the electrospun microfibers<br />
through the use of various established methods can yield nanocomposites with multiscale<br />
(i.e., nanoscale and macroscale) anisotropic properties. Complementary SQUID<br />
measurements at ambient temperature reveal that the saturation magnetization is significantly<br />
lower for SPIONs in electrospun fibers with or without magnetic field-induced alignment<br />
than for unembedded SPIONs. Improving alignment, however, appears to increase the mean<br />
magnetic moment, which provides evidence that nanoscale alignment of SPIONs affects their<br />
intrinsic physical properties.<br />
Acknowledgments<br />
This work was supported by a National Science Foundation Graduate Research<br />
Fellowship (K. E. R.), a North Carolina Space Grant, and the NATO Science for Peace<br />
Program (L. M. B) and Indiana University Faculty Research Program (L. M. B.). We thank<br />
Professor Frank Tsui (University of North Carolina at Chapel Hill) for use of his SQUID, and<br />
Mr. Matt Wolboldt for insightful discussions<br />
105
Figures<br />
Figure 3.1. Schematic illustration of the magnetic field-assisted electrospinning setup<br />
used in this study. Note the position of the electromagnet, which yields a magnetic field that<br />
is perpendicular to the electric field employed during electrospinning.<br />
106
Figure 3.2. TEM images of randomly dispersed SPIONs in electrospun PCL<br />
microfibers varying in SPION concentration (in vol%): (a) 0.5 and (b) 2.5. A TEM image of<br />
SPIONs measuring 17.6 nm in diameter and drop cast from chloroform is included in the<br />
inset of (a). The scalemarker in the inset corresponds to 50 nm.<br />
107
Figure 3.3. TEM images of magnetic field-aligned SPIONs, measuring 17.6 nm in<br />
diameter, in PCL microfibers illustrating long, contiguous arrays in (a), and shorter, pulsed<br />
arrays in (b). The scalemarker in the inset corresponds to 100 nm.<br />
108
Figure 3.4. Magnetization (M) hysteresis curves at 300 K as a function of the<br />
magnetizing field strength (H) for SPIONs measuring 17.6 nm in diameter. In (a), the<br />
hysteresis curves are measured from unembedded SPIONs ( ), as well as randomly<br />
dispersed and magnetically aligned SPIONs in electrospun PCL microfibers (blue and red,<br />
respectively). The inset shows magnetization hysteresis curves recorded for the embedded<br />
SPIONS at low fields and ambient temperature. In (b), the hysteresis curves from the<br />
SPIONs embedded in PCL microfibers (see the corresponding diagrams) are fitted to Eq. 2 in<br />
the text (solid lines) to discern the saturation magnetization and mean dipole moment from<br />
each dataset.<br />
109
Supporting Information<br />
Samples for examination by field-emission scanning electron microscopy (SEM) were<br />
prepared by electrospinning fiber mats directly onto silicon wafers that could be inserted into<br />
the specimen chamber of a JEOL 6400F field-emission microscope, which was operated at<br />
an accelerating voltage of 5 kV. To reduce charging effects, the fibers were sputter-coated<br />
with a thin conductive layer (~6 nm) of Au/Pd at ambient temperature. Energy-dispersive<br />
spectroscopy (EDS) was performed with an Oxford Isis x-ray detector mounted in a Hitachi<br />
S3200 variable-pressure electron microscope and equipped with an ultrathin window for light<br />
element analysis.<br />
An example of a PCL fiber mat containing SPIONs is presented in Figure 3.S1. While the<br />
fibers vary considerably in size, the average diameter of fibers acquired under different<br />
experimental conditions is about 300 nm. Some of the fibers appear to possess a dimpled<br />
surface, which is evident in the inset (a large fiber is selected for display to facilitate<br />
scrutinization of the fiber surface). A representative EDS spectrum, as well as an<br />
enlargement of a portion thereof, of a PCL fiber (with 2.5 wt% SPIONs measuring 17.6 nm<br />
in diameter) subjected to a magnetic field during electrospinning is provided in Figure 3.S2.<br />
Elements detected in this and related spectra include C from the fibers, Si and O from the<br />
silicon wafer, and Au and Pd from the conductive coating. Peaks corresponding to the K�<br />
and L lines of Fe (in the vicinities of 6.4 and 0.7 keV, respectively) are absent, indicating that<br />
the SPIONS are, for the most part, embedded within the fibers and do not reside, to an<br />
appreciable extent, on the fiber surface.<br />
110
Figure 3.S1. SEM image of SPION-containing PCL fibers electrospun in the presence of<br />
an external magnetic field. The inset shows evidence of surface dimpling on a large fiber.<br />
The scalemarker in the inset corresponds to 2 �m.<br />
111
Figure 3.S2. EDS spectrum of a SPION-containing PCL fiber electrospun in the<br />
presence of an external magnetic field. The elements responsible for the observed peaks are<br />
labeled, and the x-ray energies associated with the K� and L lines of Fe are identified by the<br />
blue lines.<br />
112
References<br />
(1) Miyauchi, M.; Simmons, T. J.; Miao, J. J.; Gagner, J. E.; Shriver, Z. H.; Aich, U.; Dordick, J.<br />
S.; Linhardt, R. J., ACS Appl. Mater. Interfaces 2011, 3, 1958-1964.<br />
(2) Mucic, R. C.; Storhoff, J. J.; Mirkin, C. A.; Letsinger, R. L., J. Am. Chem. Soc. 1998, 120,<br />
12674-12675.<br />
(3) Harris, L. A.; Goff, J. D.; Carmichael, A. Y.; Riffle, J. S.; Harburn, J. J.; St Pierre, T. G.;<br />
Saunders, M., Chem. Mater. 2003, 15, 1367-1377.<br />
(4) Tsirlin, T.; Zhu, J.; Grunes, J.; Somorjai, G. A., Top. Catal. 2002, 19, 165-170.<br />
(5) Yan, M.; Fresnais, J.; Sekar, S.; Chapel, J. P.; Berret, J. F., ACS Appl. Mater. Interfaces<br />
2011, 3, 1049-1054.<br />
(6) Xiong, Y.; Chen, Q. W.; Tao, N.; Ye, J.; Tang, Y.; Feng, J. S.; Gu, X. Y., Nanotechnology<br />
2007, 18.<br />
(7) Li, W. J.; Laurencin, C. T.; Caterson, E. J.; Tuan, R. S.; Ko, F. K., Journal of Biomedical<br />
Materials Research 2002, 60, 613-621.<br />
(8) Reneker, D. H.; Chun, I., Nanotechnology 1996, 7, 216-223.<br />
(9) Kim, G. M.; Wutzler, A.; Radusch, H. J.; Michler, G. H.; Simon, P.; Sperling, R. A.; Parak,<br />
W. J., Chem. Mater. 2005, 17, 4949-4957.<br />
(10) Wang, A.; Singh, H.; Hatton, T. A.; Rutledge, G. C., Polymer 2004, 45, 5505-5514.<br />
(11) Wang, B. B.; Li, B.; Xiong, J.; Li, C. Y., Macromolecules 2008, 41, 9516-9521.<br />
(12) Song, T.; Zhang, Y. Z.; Zhou, T. J.; Lim, C. T.; Ramakrishna, S.; Liu, B., Chem. Phys. Lett.<br />
2005, 415, 317-322.<br />
(13) Dyab, A. K. F.; Ozmen, M.; Ersoz, M.; Paunov, V. N., J. Mater. Chem. 2009, 19, 3475-3481.<br />
113
(14) Peng, P.; Chen, Y. Z.; Gao, Y. F.; Yu, J.; Guo, Z. X., Journal of Polymer Science Part B-<br />
Polymer Physics 2009, 47, 1853-1859.<br />
(15) Goubault, C.; Jop, P.; Fermigier, M.; Baudry, J.; Bertrand, E.; Bibette, J., Phys. Rev. Lett.<br />
2003, 91.<br />
(16) Nam, J. M.; Park, S. J.; Mirkin, C. A., J. Am. Chem. Soc. 2002, 124, 3820-3821.<br />
(17) Doyle, P. S.; Bibette, J.; Bancaud, A.; Viovy, J. L., Science 2002, 295, 2237-2237.<br />
(18) Yang, D. Y.; Lu, B.; Zhao, Y.; Jiang, X. Y., Adv. Mater. 2007, 19, 3702-3706.<br />
(19) Nunes, J.; Herlihy, K. P.; Mair, L.; Superfine, R.; DeSimone, J. M., Nano Lett. 2010, 10,<br />
1113-1119.<br />
(20) Kimura, T.; Ago, H.; Tobita, M.; Ohshima, S.; Kyotani, M.; Yumura, M., Adv. Mater. 2002,<br />
14, 1380-1383.<br />
(21) Lee, W. Y.; Cheng, W. Y.; Yeh, Y. C.; Lai, C. H.; Hwang, S. M.; Hsiao, C. W.; Huang, C.<br />
W.; Chen, M. C.; Sung, H. W., Tissue Engineering Part C-Methods 2011, 17, 651-661.<br />
(22) Bronstein, L. M.; Huang, X.; Retrum, J.; Schmucker, A.; Pink, M.; Stein, B. D.; Dragnea, B.,<br />
Chem. Mater. 2007, 19, 3624-3632.<br />
(23) Bronstein, L. M.; Atkinson, J. E.; Malyutin, A. G.; Kidwai, F.; Stein, B. D.; Morgan, D. G.;<br />
Perry, J. M.; Karty, J. A., Langmuir 2011, 27, 3044-3050.<br />
(24) Shtykova, E. V.; Huang, X.; Remmes, N.; Baxter, D.; Stein, B. D.; Dragnea, B.; Svergun, D.<br />
I.; Bronstein, L. M., J. Phys. Chem. B 2007, 111, 18078-18086.<br />
(25) Gupta, A. K.; Gupta, M., Biomaterials 2005, 26, 3995-4021.<br />
(26) Jiles, D., Introduction to magnetism and magnetic materials. Chapman and Hall: Boca Raton,<br />
1998; Vol. 2.<br />
(27) Russier, V.; Petit, C.; Pileni, M. P., J. Appl. Phys. 2003, 93, 10001-10010.<br />
114
(28) Reneker, D. H.; Yarin, A. L.; Fong, H.; Koombhongse, S., J. Appl. Phys. 2000, 87, 4531-<br />
4547.<br />
(29) Li, D.; Wang, Y. L.; Xia, Y. N., Nano Lett. 2003, 3, 1167-1171.<br />
(30) Zhang, D.; Karki, A. B.; Rutman, D.; Young, D. R.; Wang, A.; Cocke, D.; Ho, T. H.; Guo, Z.<br />
H., Polymer 2009, 50, 4189-4198.<br />
(31) Bayat, M.; Yang, H.; Ko, F., Polymer 2011, 52, 1645-1653.<br />
(32) Zhu, J. H.; Wei, S. Y.; Chen, X. L.; Karki, A. B.; Rutman, D.; Young, D. P.; Guo, Z. H., J.<br />
Phys. Chem. C 2010, 114, 8844-8850.<br />
(33) Langevin, P., Annales De Chimie Et De Physique 1905, 5, 70-127.<br />
(34) Park, J. I.; Jun, Y. W.; Choi, J. S.; Cheon, J., Chem. Commun. 2007, 5001-5003.<br />
(35) Petit, C.; Russier, V.; Pileni, M. P., J. Phys. Chem. B 2003, 107, 10333-10336.<br />
115
CHAPTER IV<br />
Using Polymer Blend Morphology to Position Ligand-Functionalized<br />
Abstract<br />
Nanoparticles in Electrospun Polymer Microfibers<br />
Blends of hydrophobic and hydrophilic polymers have been prepared to discern the<br />
feasibility of controlling the spatial location of superparamagnetic iron oxide nanoparticles<br />
(SPIONs) within electrospun microfibers on the basis of thermodynamic compatibility.<br />
Although inorganic nanoparticles tend to aggregate, a carefully designed polymer matrix can<br />
be used to position nanoparticles and achieve unique optical, electronic and/or magnetic<br />
properties. In the present study, poly(ethylene oxide) (PEO) and poly(2-vinyl pyridine)<br />
(P2VP) phase-separate in electrospun microfibers and form discrete, but diffuse, dispersions<br />
at low concentrations of the minority component. At higher concentrations, a core-sheath<br />
structure naturally develops wherein the hydrophobic SPIONs are sequestered, according to<br />
electron microscopy. X-ray diffractometry confirms that the (120) reflection increases in<br />
intensity after SPIONs are added, suggesting that the PEO chains become increasingly<br />
aligned along the fiber axis and that the nanoparticles reside at the PEO/P2VP interface affect<br />
PEO crystallization. We thus achieve control over SPION positioning within these<br />
microfibers without requiring post-modification.<br />
116
Introduction<br />
The formation of polymer nanocomposites has become a preferred means by which to<br />
combine the highly desirable electrical, magnetic, optical and/or mechanical properties of<br />
metals and metal oxides with the flexibility, light weight and processability of inexpensive<br />
and tough polymers. 1 Incorporation of stimuli-responsive nanoscale objects into<br />
homogeneous polymer matrices generally yields functional materials that are suitable for<br />
various applications such as data storage, conductive nanowires, nonwoven sensors,<br />
magnetic filters, and nanoactuation. 2 Metallic nanoparticles, in particular, tend to aggregate<br />
and reduce the population of surface atoms because of the driving force to decrease their total<br />
surface energy. 3 Harnessing control over the spatial location of nanoparticles within a<br />
polymer matrix may enable favorable attributes 4 associated with their electronic, optical,<br />
magnetic, and catalytic properties. One way by which to attain this objective is to employ a<br />
heterogeneous polymer matrix composed of either a macrophase-separated polymer blend 5 or<br />
a microphase-separated block copolymer. 6 Independent studies have demonstrated 7 that<br />
judicious manipulation of enthalpic and entropic contributions to the system free energy by<br />
systematic variation in nanoparticle size, concentration and surface chemistry can be<br />
exploited to position nanoparticles within (micro)phase domains or along interfaces on the<br />
basis of thermodynamic considerations.<br />
Another, process-oriented, means by which to control nanoparticle positioning is<br />
through physical confinement, 8 which can be readily achieved by spin-casting or<br />
electrospinning. Electrospinning is an emerging fabrication technique that produces solid<br />
117
fibers with diameters ranging from several tens of nanometers up to several microns, a high<br />
surface-area-to-volume ratio and high porosity from both polymer solutions and melts. 9 It is<br />
an appealing fiber-spinning strategy due to the relatively straightforward setup and its ability<br />
to tune fiber properties on the basis of both processing and solution variables. A polymer<br />
solution or melt is slowly ejected from a spinneret which is connected to a high voltage<br />
source. As a voltage is applied, a charge develops on the surface of the liquid due to mutual<br />
charge repulsion 10 and as these electrostatic forces exceed the surface tension of the polymer<br />
solution or melt, a charged jet is emitted. This jet has a conical structure defined as a “Taylor<br />
cone” 11 and undergoes a whipping process, 12 during which time the solvent evaporates and is<br />
collected as a dry, randomly oriented polymer fiber mat on the collection plate.<br />
Since the fiber-forming polymer often lacks functionality that is desired for growing<br />
multifunctional applications, functionality can be imparted by several different routes, such<br />
as addition of a second polymer, 13 spinning a block copolymer system, in situ growth of core<br />
or surface functionalities through the incorporation of solution or melt precursors, 14 co- 15 and<br />
multi-axial 16 spinnerets where multiple layers of a fiber can be created, or post-electrospun<br />
surface modification 17 of the fiber surface.<br />
Both miscible and immiscible polymer blends can be electrospun to create new<br />
morphologies of phase-separated nano/microfibers. 18 When two polymers phase-separate<br />
into discrete domains, one component can be selectively removed to yield nanoporous fibers,<br />
which has been reported for polymer pairs such as poly(lactic acid)/poly(vinylpyrrolidone) 19 ,<br />
poly(ethylene oxide)/silk, 20 poly(ethylene oxide)/poly(methyl methacrylate) 21 and<br />
118
poly(glycolic acid)/chitin. 22 When phase separation yields more contiguous biphasic<br />
morphologies, core-sheath structures 23 can develop. A core-sheath microstructure is highly<br />
desirable since it is possible to combine polymers with two vastly different property sets<br />
(e.g., the sheath can be insulating while the core can be conductive 23 ). In addition, the core<br />
may also be selectively removed to form nano/microtubes, 24 which would be beneficial for<br />
time-controlled drug release 25 and sensory applications 26 . Core-sheath fiber microstructures<br />
are formed by several different protocols: careful solvent selection, 27 thermostatic/kinetic<br />
polymer contrast, 28 co-axial electrospinning, 29 or electric field-induced. 21 Although these<br />
specialized procedures have been developed to generate core-sheath microstructures, we<br />
hasten to point out that such microstructures rarely form naturally. Using polymer blends to<br />
spontaneously form core-sheath microstructures during electrospinning is particularly<br />
appealing since the chemistry, molecular weight and concentration of the polymer<br />
constituents can be independently adjusted.<br />
The primary objective of this work is to generate nanocomposite nano/microfibers<br />
containing spatially positioned superparamagnetic iron oxide nanoparticles (SPIONs) by<br />
electrospinning. Control over nanoparticle positioning has been previously achieved within<br />
such fibers by post-crystallization of the polymer matrix, 30 alteration of the electric field<br />
employed during electrospinning, 31 development of a polymeric nanostructure via self-<br />
assembly, 32 or strategic use of coaxial electrospinning. 33 Here, we utilize a blend of<br />
hydrophobic and hydrophilic polymers to discern the feasibility of controlling the spatial<br />
location of SPIONS within electrospun fibers on the basis of thermodynamic compatibility.<br />
119
Experimental<br />
Materials<br />
Poly(2-vinyl pyridine) (P2VP) with a molecular weight of 200 kDa according to the<br />
manufacturer was obtained from Scientific Polymer Products (Ontario, NY), and<br />
poly(ethylene oxide) (PEO) with a molecular weight of 200 kDa according to the<br />
manufacturer was provided by Sigma-Aldrich (Milwaukee, WI). Reagent-grade chloroform<br />
for electrospinning was purchased from Fisher Scientific (Fairlawn, NJ) and used as-<br />
received. Iron oleate, oleic acid and the various solvents used in the nanoparticle synthesis<br />
were acquired from TCI America (Portland, OR) and also used without further purification.<br />
Preparation of Nanoparticles<br />
The SPIONs with diameters ranging from 12 to 24 nm were prepared by thermal<br />
decomposition of iron oleate in the presence of oleic acid as the capping agent in high boiling<br />
hydrocarbons (docosane and eicosane), according to the procedures described elsewhere. 34,35<br />
Previous X-ray diffractometry (XRD) data confirmed 34 that these as-synthesized SPIONs are<br />
crystalline and contain mostly wüstite (Fe(1-x)O) and some spinel (most likely Fe3O4).<br />
According to magnetometry measurements, 36 they are superparamagnetic. The resultant<br />
SPIONs were precipitated with a mixture of acetone and hexane, separated by centrifugation<br />
and suspended in chloroform at concentrations between 10 and 50 mg/mL (Figure 4.1).<br />
120
Preparation of Nano/microfibers<br />
Suspensions for electrospinning were prepared by first dissolving predetermined<br />
quantities of PEO and P2VP (ranging from 0 to 100 wt% PEO) in chloroform and then<br />
adding a target mass of a SPION suspension to yield polymer concentrations ranging from 2<br />
to 8 wt% at three different SPION concentrations: 0.5, 1.0 and 2.5 vol%. The in-house<br />
electrospinning unit, operated at 8 kV, employed a syringe pump operated at flow rates<br />
between 10 and 35 �L/min, and an Al collection target maintained at a separation distance of<br />
12 cm. Electrospun nano/microfibers were collected as unoriented nonwoven mats on the Al<br />
plate, as well as on carbon-coated transmission electron microscopy (TEM) grids adhered to<br />
the plate.<br />
Characterization of Nano/microfibers<br />
To discern the blend morphologies of the electrospun nano/microfibers and the spatial<br />
distribution of SPIONs contained therein, TEM was performed on a field-emission Hitachi<br />
HF2000 microscope operated at 200 kV. To enhance the contrast between the two polymer<br />
phases, the P2VP has been selectively stained with the vapor of 0.5% OsO4(aq) for 7 min.<br />
Corresponding scanning electron microscopy (SEM) images were collected from specimens<br />
sputter-coated with 6 nm of Au/Pd on a JEOL 6400F field-emission microscope operated at 5<br />
kV. Complementary XRD was performed at 2θ angles ranging between 5 and 30° in 0.01°<br />
increments on a Rigaku Smartlab diffractometer with CuKα radiation at a wavelength (�) of<br />
0.1541 nm. Zero-shear viscosity measurements were performed on a TA Instruments AR-G2<br />
121
heometer over shear stresses extending from 0.05 to 50 Pa on 40 mm 2° steel cone plates in<br />
soft bearing mode.<br />
Results and Discussion<br />
Blends of hydrophobic and hydrophilic polymers have been prepared and electrospun to<br />
discern the feasibility of controlling the spatial location of SPIONs within electrospun<br />
nano/microfibers due to preferential compatibility. Both P2VP and PEO are specifically<br />
chosen for this purpose and likewise satisfy two additional criteria: they are of comparable<br />
molecular weight and they are both soluble in chloroform, which is used for electrospinning.<br />
The blends range in concentration from 0 to 100 wt% PEO. Due to differences in mass<br />
density (1.15 g/cm 3 for P2VP and 1.21 g/cm 3 for PEO), the concentration of each polymer<br />
solution is appropriately adjusted to yield electrospun nano/microfibers of comparable<br />
diameter (~1200 nm), thereby eliminating fiber size from consideration in morphological<br />
analyses. Fibers of this size will hereafter be referred to as microfibers. Nonpolar solubility<br />
parameters for PEO, P2VP and chloroform are reported 37 as 15.6, 21.7 and 17.8 MPa 1/2 ,<br />
respectively. On the basis of these values alone, it follows that PEO is more compatible with<br />
chloroform and will remain solvated longer during electrospinning than P2VP. In the event<br />
that a core-sheath microstructure developed, one could reasonably presume that P2VP should<br />
form the core and PEO should form the surrounding sheath (and crystallize).<br />
Field-emission SEM confirms that these PEO/P2VP microfibers with and without<br />
SPIONs possess an average diameter of ~1200 nm and relatively smooth surfaces with very<br />
few bead defects, as evidenced by the images displayed in Figures 4.2a and 4.2b. It is<br />
122
interesting that the defects tend to contain large SPION aggregates (cf. the inset of Figure<br />
4.2b), which most likely formed in the suspension reservoir by nanoparticles with insufficient<br />
surface functionalization. Examples of TEM images acquired from microfibers varying in<br />
composition without SPIONs establish that the PEO phase is indiscernible at low<br />
concentrations (suggesting that the two homopolymers may actually be at least partially<br />
miscible under the conditions employed). Unlike previous studies that have reported 38<br />
nanoparticle-induced changes in nanoscale morphologies, these morphologies are largely<br />
retained when SPIONs at a concentration of 2.5 vol% are added, as in Figure 4.3. Since the<br />
polymers are phase-separated at some blend compositions, the hydrophobic nanoparticles can<br />
be anticipated to preferentially reside in one phase. According to the TEM images of PEO-<br />
rich blends presented in Figure 4.4, the SPIONs, measuring 18 nm in diameter, are largely<br />
sequestered within the P2VP phase, which has been selectively stained and thus appears<br />
more electron-dense (dark). The SPIONs do not adopt a particular alignment and appear to<br />
be randomly distributed throughout the P2VP phase. Since these SPIONs are coated with<br />
oleic acid, which induces mutually hydrophobic interactions between alkyl chains, 39<br />
relatively little nanoparticle aggregation is observed in these microfibers, regardless of blend<br />
composition. Very few small SPION aggregates, not evident in the images shown in Figure<br />
4.3 but occasionally observed in other specimens, appear as spheroidal clusters. The diameter<br />
and concentration of SPIONs has been systematically varied from 12 to 24 nm and from 0.5<br />
to 2.5 vol%, respectively, with no significant effect on their host phase or the accompanying<br />
123
lend morphology. For these reasons, we only present images of SPIONs measuring 18 nm<br />
in diameter at a concentration of 2.5 vol%.<br />
The phase morphology of polymer blends subjected to nonequilibrium processing such as<br />
electrospinning depends sensitively on thermodynamic (e.g., interfacial tension, solubility<br />
and molecular weight) and kinetic (viscoelasticity and molecular mobility) factors. 40<br />
Nanostructure formation within a polymer fiber during electrospinning is estimated to be on<br />
a time scale of ~10 ms due to concurrent solvent evaporation and jet elongation. 41 In the<br />
present PEO/P2VP blends, thermodynamic driving forces seemingly dominate, especially at<br />
intermediate to high concentrations of PEO, even though P2VP in chloroform possesses a<br />
lower viscosity than PEO (discussed later). Such incompatibility is evident from the<br />
differences in solubility parameters described earlier. At low PEO concentrations (e.g., 20<br />
wt% PEO), the absence of two distinct phases is suggestive of phase mixing. One must<br />
exercise caution in drawing this conclusion since the stained P2VP is more electron-dense<br />
than PEO, in which case discrete PEO domains may not be visible within the P2VP matrix.<br />
Analysis of images such as Figure 4.3a confirm that there is no significant change in optical<br />
density along the length of the microfibers. As the concentration of PEO is increased to 30<br />
wt% (Figure 4.3b), seemingly unconnected PEO domains develop along the edge of the<br />
microfibers, thereby forming the onset of core-sheath microstructure. At this blend<br />
composition, the low viscosity of the blend in chloroform allows PEO chains to migrate to<br />
the microfiber-air interface as the chloroform evaporates. In response, the P2VP chains<br />
remain along and thus form the core.<br />
124
To quantify the extent to which the PEO and P2VP are segregated, the interfacial<br />
thickness (�) corresponding to the change in optical density across the interfacial normal has<br />
been measured from as many as 10 different regions in up to 3 different images. We<br />
recognize that these values are only estimates, as the interfacial curvature has not been<br />
considered, but they can provide insight into the incompatibility between PEO and P2VP<br />
upon electrospinning. At 30 wt% PEO, � is approximately 32 nm, which corresponds to a<br />
very diffuse interface. 42 As the concentration of PEO is increased to 40 wt%, P2VP forms the<br />
major phase with small pockets of PEO along the fiber surface. It is interesting to note that<br />
these PEO domains, which range from 175 to 400 nm in length, are oriented perpendicular to<br />
the fiber spinning direction. This orientation may be a consequence of solvent evaporation as<br />
the microfiber solidifies. Although the morphology is somewhat different from what is seen<br />
at the lower PEO concentration, � is comparable at ~29 nm, confirming that the degree of<br />
phase segregation is similar. When the concentration of PEO is further increased to 50 wt%<br />
(Figure 4.3c), two sizes of P2VP domains reside within an apparent PEO matrix. The larger<br />
domain sizes measure ~200 nm across, whereas the smaller ones are ~60 nm, and � increases<br />
noticeably to ~52 nm, which is indicative of enhanced phase mixing. At 60 wt% PEO (Figure<br />
4.3d), the PEO possesses sufficient mobility to migrate in large part to the microfiber-air<br />
interface and � ≈ 25 nm is similar to what it was at lower PEO concentrations. In the case of<br />
the fractal-like core-sheath microstructure formed at 70 wt% PEO (Figure 4.3e), the<br />
increased viscosity and correspondingly low mobility of PEO prevents an intact core-sheath<br />
structure from forming and phase separation is not sharply delineated, with a very large � ><br />
125
100 nm. At 80 wt% PEO (Figure 4.3f), well-defined domains of P2VP with � ≈ 26 nm are<br />
visible within the PEO matrix. Even at this low concentration of hydrophobic P2VP, the<br />
majority of the SPIONs prefer to reside within this phase.<br />
In summary, the SPIONs prefer to reside in the hydrophobic P2VP phase. Since they are<br />
coated with oleic acid, relatively little aggregation is observed in the microfibers.<br />
Comparison of Figures 4.3 and 4.4 suggests that the addition of SPIONs improves the extent<br />
of phase separation between PEO and P2VP without affecting the morphology that develops<br />
at a given blend composition. In this regard, the SPIONs act as a decompatabilizer between<br />
the two homopolymers. Such behavior has been previously reported 4 due to incompatability<br />
between the surface ligand and the host polymer phase. Some of the morphologies seen in the<br />
microfibers are attributed to differences in viscosity. To ascertain the effect of SPIONs on the<br />
viscosity of PEO and P2VP in chloroform, we have measured the zero-shear viscosity (�) of<br />
the following systems in chloroform at ambient temperature: 8 wt% P2VP and 2 wt% PEO,<br />
both with and without 1 wt% SPION. Without nanoparticles, the PEO solution possesses a<br />
higher viscosity (0.420 Pa-s) than the P2VP solution (0.201 Pa-s) despite the 4x higher<br />
polymer concentration in the latter. Incorporation of the SPIONs consistently lowers � in<br />
both systems and causes their viscosities to become comparable: 0.083 Pa-s for PEO and<br />
0.106 Pa-s for P2VP. A nanoparticle-induced reduction in viscosity has been previously<br />
reported for polymer melts, 43,44 and molecular dynamics simulations 45 have confirmed that a<br />
viscosity decrease upon nanoparticle addition is characteristic of repulsive systems. The<br />
solubility parameter of the oleic acid at 15.6 MPa1/2 is sufficiently different from that<br />
126
corresponding to the host P2VP, which is consistent with a repulsive system and an<br />
accompanying reduction in �. This observation also implies that the high-molecular-weight<br />
P2VP chains responsible for � tend to physisorb on the nanoparticle surface and contribute<br />
much less to �. 43<br />
To elucidate the chain packing within the morphologies observed in the electrospun<br />
microfibers of PEO/P2VP blends, we have used XRD to examine the crystalline structure of<br />
microfiber mats with and without added SPIONs. The reference XRD pattern of PEO powder<br />
clearly displays the two signature peaks of the monoclinic lattice of crystalline PEO at 19.06°<br />
2� (Peak I) and 23.22° 2� (Peak II). 46 Peak I corresponds to the (120) reflection, while peak<br />
II refers to the (112) and (032) reflections. 47 The average crystallite size (�) can be calculated<br />
by the Scherrer equation, given by 48<br />
� � K�<br />
�cos�<br />
where K is the shape factor (= 0.9 in the present case), β is a measure of line broadening (i.e.,<br />
full-width at half the ��maximum<br />
intensity) and � denotes the Bragg angle. The corresponding<br />
d-spacing is determined by the Bragg equation: 49<br />
d � n�<br />
2sin�<br />
in which n is the integral diffraction order equal to unity here. Pure PEO consists of large,<br />
well-defined crystals<br />
��<br />
(with � = 28.27 nm from Peak I) wherein the intensity of Peak I is<br />
~20% higher in intensity than Peak II. Values of � and the Peak I/Peak II ratio (I/II) extracted<br />
from the scattering profiles provided in Figure 4.4 for electrospun microfibers at different<br />
127<br />
(1)<br />
(2)
lend compositions are listed in Table 4.1. When PEO is electrospun, the positions remain<br />
nearly the same for both Peaks I and II, but peak broadening yields an increase in � and thus<br />
a reduction in �. This result has been previously reported 40 for electrospun systems since the<br />
timescale of crystal formation during electrospinning is much shorter 31 than that in a bulk<br />
system, such as the powder produced upon polymerization. A decrease in the I/II peak ratio<br />
to 0.93 means that the (120) reflection is stronger, which occurs when the PEO polymer<br />
chains preferentially orient along the axis of elongational flow during electrospinning. In this<br />
scenario, the PEO lamellae lie perpendicular to the fiber axis. 50<br />
As the P2VP content in the fiber increases (without SPIONs), several trends become<br />
apparent from the profiles displayed in Figure 4.4. The first is that the positions of Peaks I<br />
and II do not change within experimental error, which translates into a crystal d-spacing that<br />
is independent of blend composition. This observation is consistent with a PEO phase that<br />
remains relatively pure (unmixed) in the presence of P2VP at PEO concentrations as low as<br />
40 wt%. At lower concentrations, the peaks shift and become distorted, indicating enhanced<br />
phase mixing as inferred earlier. The values of t extracted from Peak I systematically<br />
decrease from ~28 to ~19 nm with increasing P2VP loading, indicating that the length of the<br />
crystals along the fiber axis decrease as the reservoir of PEO within the microfiber is lowered<br />
and the domains of PEO within the microfibers become smaller and more dispersed. In<br />
contrast, the width of the crystals oriented normal to the fiber axis fluctuates modestly<br />
between about 9 and 13 nm. Values of the I/II peak ratio are always less than unity in<br />
electrospun microfibers varying in blend composition, in which case the crystalline lamellae<br />
128
prefer lying perpendicular to the fiber axis in electrospun microfibers. Other than the diffuse<br />
interfaces discussed earlier, there is no evidence from XRD that the PEO and P2VP interact<br />
to any discernible extent. 51<br />
Addition of SPIONs measuring 18 nm in diameter at a concentration of a 2.5 vol% to the<br />
electrospun PEO/P2VP microfibers yields the XRD patterns presented in Figure 4.4.<br />
Pertinent metrics extracted from these profiles are provided in Table 4.2. In microfibers<br />
composed of 100 wt% PEO, the SPIONs promote a significant reduction (by about 30%) in<br />
crystal size along the fiber axis and almost no change in either crystal d-spacing or crystal<br />
size normal to the fiber axis. In addition, the I/II peak ratio is less than unity (0.46), which<br />
confirms that the PEO chains, as well as their innate ability to crystallize, are strongly<br />
affected by the presence of SPIONs within PEO. This dependence is not evident from the<br />
TEM images in Figure 4.3 since the images only show PEO/P2VP blend morphologies with<br />
SPIONs. Upon reducing the PEO concentration to 80 wt%, the longitudinal crystal size<br />
increases, but nonetheless remains lower than that in the absence of SPIONs. Further<br />
decreasing the PEO concentration results in a systematic reduction in longitudinal crystal<br />
size, as was seen in PEO/P2VP microfibers without SPIONs. These results, as well as the<br />
corresponding transverse crystal sizes, are shown as a function of blend composition in<br />
Figure 4.6 and confirm that, even in the PEO/P2VP blends, the SPIONs affect the crystal<br />
characteristics of PEO. Recall from TEM images such as those in Figure 4.3, however, that<br />
the SPIONs are preferentially sequestered within the P2VP phase.<br />
129
The influence of SPIONs on PEO in electrospun microfibers composed of PEO/P2VP<br />
blends can be explained in one of two ways. Firstly, a fraction of added SPIONs, while<br />
thermodynamically attracted to the P2VP phase due to the presence of the oleic acid ligands,<br />
remains kinetically trapped in the PEO phase during microfiber formation. Alternatively,<br />
some SPIONs reside along the PEO/P2VP interface. In both cases, the SPIONs contact PEO<br />
chains and affect their ability to enter into three-dimensional registry and form crystals. To<br />
decide which situation is more likely, we turn our attention to the I/II peak ratio, which is<br />
always less than unity in PEO/P2VP systems (except for pure PEO) without SPIONs.<br />
Confinement due to P2VP at any loading level appears to favor the formation of PEO<br />
lamellae oriented perpendicular to the fiber direction (transverse). With SPIONs, even pure<br />
electrospun PEO exhibits a peak ratio that is less than unity. As the concentration of PEO is<br />
reduced in this series, however, the peak ratio increases beyond unity so that the PEO<br />
lamellae are oriented parallel to the fiber direction (longitudinal). This change in lamellar<br />
orientation implies that the PEO phase is nearly pure (since the presence of SPIONs in PEO<br />
promote the opposite orientation), in which case the SPIONs promote decompatibilization, as<br />
concluded earlier. Since the PEO chains adopt a crystal orientation that is reminiscent of pure<br />
PEO but remain affected by SPIONs preferentially located within the P2VP phase, it<br />
immediately follows that SPIONs located along the PEO/P2VP interface are most likely<br />
responsible for the observed changes in the PEO crystal structure. This scenario is<br />
schematically illustrated in Figure 4.7. At 20 wt% PEO, the XRD pattern in Figure 4.5 shows<br />
a mostly amorphous scattering signature, which reflects the low loading level of semi-<br />
130
crystalline PEO. A broad Peak I and virtually nonexistent Peak II reveal very small crystals,<br />
which is consistent with the trend observed in Figure 4.6. In this case, phase mixing between<br />
PEO and P2VP and the existence of SPIONs within PEO hinder the crystallization of PEO<br />
chains.<br />
Conclusions<br />
Blends composed of a hydrophobic (P2VP) and a hydrophilic (PEO) polymer have been<br />
modified with SPIONs and electrospun into microfibers to discern the feasibility of<br />
controlling the spatial location of SPIONs on the basis of thermodynamic compatibility and<br />
blend morphology. At blend compositions favoring phase separation into dispersed domain<br />
or core-sheath morphologies, the SPIONs tend to locate within the P2VP phase. Analysis of<br />
the PEO crystallinity demonstrates that the addition of P2VP to electrospun microfibers<br />
without SPIONs generally reduces the size of PEO crystals and changes the orientation of<br />
PEO lamellae from longitudinal to transverse due most likely to confinement effects. In the<br />
presence of SPIONs, a similar, but more pronounced reduction in crystal size is observed<br />
with increasing P2VP concentration. In addition, the orientation of PEO lamellae changes<br />
from transverse to longitudinal, suggesting that SPIONs located along the PEO/P2VP<br />
interface influence PEO chain packing and crystallization.<br />
Acknowledgments<br />
This work was supported by a the NC Space Grant and the National Science Foundation<br />
Graduate Research Fellowship (K. E. R.), a National Aeronautics and Space Administration<br />
131
Graduate Fellowship (K. E. R.), and the NATO Science for Peace Program (L. M. B) and<br />
Indiana University Faculty Research Program (L. M. B.).<br />
132
Tables<br />
Table 4.1: XRD characteristics of PEO powder and electrospun PEO/P2VP microfibers.<br />
System Peak Angle<br />
(° 2�)<br />
PEO Powder<br />
100 wt% PEO<br />
Fiber Mat<br />
80 wt% PEO<br />
Fiber Mat<br />
60 wt% PEO<br />
Fiber Mat<br />
40 wt% PEO<br />
Fiber Mat<br />
133<br />
d-spacing<br />
(nm)<br />
��<br />
(nm)<br />
I 19.06 0.47 28.27<br />
II 23.22 0.38 12.27<br />
I 19.06 0.47 28.23<br />
II 23.25 0.38 11.22<br />
I 19.08 0.47 26.56<br />
II 23.22 0.38 10.17<br />
I 19.21 0.46 23.24<br />
II 23.40 0.38 12.78<br />
I 19.07 0.47 19.20<br />
II 23.34 0.38 9.40
Table 4.2: XRD characteristics of electrospun PEO/P2VP microfibers with SPIONs<br />
measuring 18 nm in diameter and added at a concentration of 2.5 vol%.<br />
System Peak Angle<br />
(°2�)<br />
100 wt% PEO<br />
Fiber Mat<br />
80 wt% PEO<br />
Fiber Mat<br />
60 wt% PEO<br />
Fiber Mat<br />
40 wt% PEO<br />
Fiber Mat<br />
20 wt% PEO<br />
Fiber Mat<br />
134<br />
d-spacing<br />
(nm)<br />
��<br />
(°)<br />
��<br />
(nm)<br />
I 19.27 0.46 0.28 19.62<br />
II 23.52 0.38 0.74 11.56<br />
I 19.13 0.46 0.35 23.56<br />
II 23.31 0.38 0.76 11.27<br />
I 19.16 0.46 0.40 20.79<br />
II 23.35 0.38 0.72 11.85<br />
I 19.07 0.47 0.59 14.09<br />
II 23.36 0.38 1.19 7.19<br />
I 19.61 0.45 7.30 1.14<br />
II — — — —
Figures<br />
Figure 4.1. TEM image of SPIONs measuring 16.4 nm in diameter and drop cast from<br />
chloroform.<br />
135
a.<br />
b.<br />
Figure 4.2. (a) SEM image of SPION-containing PEO/P2VP microfibers composed of 80<br />
wt% PEO and electrospun from an 8.5 wt% solution in chloroform. (b) An enlargement<br />
showing the surface of the microfibers included in (a). The inset in (b) displays a SPION-rich<br />
bead, the scalemarker corresponds to 500 nm.<br />
136
Figure 4.3. TEM images of SPIONs, measuring 18 nm in diameter at a concentration of 2.5<br />
vol%, in biphasic microfibers composed of PEO/P2VP at different PEO concentrations<br />
(labeled). Inset scalebars all represent 200 nm and all other scalebars represent 500 nm.<br />
137
16 18 20 22 24 26 28 30<br />
2��(degrees)<br />
138<br />
80% PEO<br />
100% PEO<br />
PEO Powder<br />
60% PEO<br />
Intensity (a.u.)<br />
40% PEO<br />
Figure 4.4. XRD patterns acquired from PEO powder and electrospun microfibers composed<br />
of PEO/P2VP at different PEO concentrations (labeled).
16 18 20 22 24 26 28 30<br />
2��(degrees)<br />
139<br />
80% PEO/NP<br />
80% PEO/NP<br />
40% PEO/NP<br />
60% PEO/NP<br />
Intensity (a.u.)<br />
20% PEO/NP<br />
Figure 4.5. XRD patterns acquired from electrospun microfibers composed of PEO/P2VP<br />
with SPIONs (18 nm and 2.5 vol%) at different PEO concentrations (labeled).
� (nm)<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
100<br />
Longitudinal<br />
Transverse<br />
80<br />
Figure 4.6. Average PEO crystal size (t) extracted from XRD patterns and presented as a<br />
function of PEO concentration parallel (circles) and perpendicular (triangles) to the fiber axis<br />
for systems without (open symbols) and with (filled symbols) SPIONs. Values measured<br />
from PEO powder are included (triangles). The solid and dashed lines serve as guides for the<br />
eye.<br />
140<br />
60<br />
40<br />
PEO concentration (wt%)<br />
20
a.<br />
b.<br />
Figure 4.7. Schematic illustration depicting the arrangement of polymer chains in a<br />
core/sheath microstructure of PEO/P2VP (a) before and (b) after SPION addition (not to<br />
scale). Addition of SPIONs promotes a reduction in crystal size but a more parallel chain<br />
arrangement with respect to the fiber axis.<br />
141
References<br />
(1) Hamley, I. W. Angewandte Chemie-International Edition 2003, 42, 1692.<br />
(2) Maity, S.; Downen, L. N.; Bochinski, J. R.et al. Polymer 2011, 52, 1674.<br />
(3) Rabani, E.; Reichman, D. R.; Geissler, P. L.et al. Nature 2003, 426, 271.<br />
(4) Balazs, A. C.; Emrick, T.; Russell, T. P. Science 2006, 314, 1107.<br />
(5) Bates, F. S. Science 1991, 251, 898.<br />
(6) Bates, F. S.; Fredrickson, G. H. Physics Today 1999, 52, 32.<br />
(7) Mackay, M. E.; Tuteja, A.; Duxbury, P. M.et al. Science 2006, 311, 1740.<br />
(8) Rittigstein, P.; Torkelson, J. M. Journal of Polymer Science Part B-Polymer Physics 2006,<br />
44, 2935.<br />
(9) Reneker, D. H.; Chun, I. Nanotechnology 1996, 7, 216.<br />
(10) Doshi, J.; Reneker, D. H. Journal of Electrostatics 1995, 35, 151.<br />
(11) Taylor, G. Proceedings of the Royal Society of London Series A 1969, 313, 453.<br />
(12) Shin YM, H. M., Brenner MP Applied Physics Letters 2001, 78, 1149.<br />
(13) Jin, H. J.; Fridrikh, S. V.; Rutledge, G. C.et al. Biomacromolecules 2002, 3, 1233; Kenawy,<br />
E. R.; Bowlin, G. L.; Mansfield, K.et al. Journal of Controlled Release 2002, 81, 57.<br />
(14) Zhang, Q.; Wu, D. H.; Qi, S. L.et al. Materials Letters 2007, 61, 4027.<br />
(15) Sun, Z. C.; Zussman, E.; Yarin, A. L.et al. Advanced Materials 2003, 15, 1929.<br />
(16) Kalra, V.; Lee, J. H.; Park, J. H.et al. Small 2009, 5, 2323.<br />
(17) Muller, K.; Quinn, J. F.; Johnston, A. P. R.et al. Chemistry of Materials 2006, 18, 2397.<br />
(18) Bognitzki, M.; Frese, T.; Steinhart, M.et al. Polymer Engineering and Science 2001, 41, 982.<br />
(19) Li, D.; Ouyang, G.; McCann, J. T.et al. Nano Letters 2005, 5, 913.<br />
142
(20) Jin, H. J.; Fridrikh, S.; Rutledge, G. C.et al. Abstracts of Papers of the American Chemical<br />
Society 2002, 224, U431.<br />
(21) Sun, X. Y.; Shankar, R.; Borner, H. G.et al. Advanced Materials 2007, 19, 87.<br />
(22) Mitchell, S. B.; Sanders, J. E. Journal of Biomedical Materials Research Part A 2006, 78A,<br />
110.<br />
(23) Wei, M.; Lee, J.; Kang, B. W.et al. Macromolecular Rapid Communications 2005, 26, 1127.<br />
(24) Li, D.; Xia, Y. N. Nano Letters 2004, 4, 933.<br />
(25) Jiang, H. L.; Hu, Y. Q.; Li, Y.et al. Journal of Controlled Release 2005, 108, 237.<br />
(26) Greiner, A.; Wendorff, J. H.; Yarin, A. L.et al. Applied Microbiology and Biotechnology<br />
2006, 71, 387.<br />
(27) Valiquette, D.; Pellerin, C. Macromolecules 2011, 44, 2838.<br />
(28) Chen, M. L.; Dong, M. D.; Havelund, R.et al. Chemistry of Materials 2010, 22, 4214.<br />
(29) Zhang, Y. Z.; Huang, Z. M.; Xu, X. J.et al. Chemistry of Materials 2004, 16, 3406.<br />
(30) Kim, G. M.; Wutzler, A.; Radusch, H. J.et al. Chemistry of Materials 2005, 17, 4949.<br />
(31) Wang, A.; Singh, H.; Hatton, T. A.et al. Polymer 2004, 45, 5505.<br />
(32) Wang, B. B.; Li, B.; Xiong, J.et al. Macromolecules 2008, 41, 9516.<br />
(33) Song, T.; Zhang, Y. Z.; Zhou, T. J.et al. Chem. Phys. Lett. 2005, 415, 317.<br />
(34) Bronstein, L. M.; Huang, X.; Retrum, J.et al. Chem. Mater. 2007, 19, 3624.<br />
(35) Bronstein, L. M.; Atkinson, J. E.; Malyutin, A. G.et al. Langmuir 2011, 27, 3044.<br />
(36) Shtykova, E. V.; Huang, X.; Remmes, N.et al. J. Phys. Chem. B 2007, 111, 18078.<br />
(37) Polymer Data Handbook; Oxford University Press: New York, New York, 1999.<br />
(38) Park, S. C.; Kim, B. J.; Hawker, C. J.et al. Macromolecules 2007, 40, 8119.<br />
(39) Yahya, M. Z. A.; Arof, A. K. European Polymer Journal 2003, 39, 897.<br />
143
(40) Huang, J. X.; Virji, S.; Weiller, B. H.et al. Journal of the American Chemical Society 2003,<br />
125, 314.<br />
(41) Reneker, D. H.; Yarin, A. L.; Fong, H.et al. Journal of Applied Physics 2000, 87, 4531.<br />
(42) D.J. Lohse, T. P. R., L.H. Sperling Interfacial Aspects of Multicomponent Polymer Materials;<br />
John Wiley & Sons: New York, NY, 1995.<br />
(43) Jain, S.; Goossens, J. G. P.; Peters, G. W. M.et al. Soft Matter 2008, 4, 1848.<br />
(44) Mackay, M. E.; Dao, T. T.; Tuteja, A.et al. Nature Materials 2003, 2, 762.<br />
(45) Smith, G. D.; Bedrov, D.; Li, L. W.et al. Journal of Chemical Physics 2002, 117, 9478.<br />
(46) Tadokoro, H.; Chatani, Y.; Yoshihara, T.et al. Makromolekulare Chemie 1964, 73, 109.<br />
(47) Bortel, E.; Hodorowicz, S.; Lamot, R. Makromolekulare Chemie-Macromolecular Chemistry<br />
and Physics 1979, 180, 2491.<br />
(48) P, S. Gottinger Nachrichten Gesell. 1918, 2, 98.<br />
(49) Bragg, W. L. Philosophical Magazine 1920, 40, 169.<br />
(50) Zhang, J.-F.; Yang, D.-Z.; Xu, F.et al. Macromolecules 2009, 42, 5278.<br />
(51) Mohapatra, S. R.; Thakur, A. K.; Choudhary, R. N. P. Journal of Power Sources 2009, 191,<br />
601.<br />
144
CHAPTER V<br />
Nanostructured Organometallic Polymer Systems Containing<br />
Poly(ferrocenylsilanes)<br />
5.1 Introduction<br />
An organometallic polymer contains a transition metal in the main chain or more<br />
specifically has a metal-carbon σ or π bond. 1 The term ‘transition metal’ refers to any<br />
element that has an incomplete d sub-shell or which can give rise to cations with an<br />
incomplete d sub-shell. 2 The properties that make these transition metals interesting,<br />
however, are their ability to have multiple oxidation states that can be easily controlled<br />
through electric currents. The first organometallic polymer was synthesized in 1955 as<br />
poly(vinylferrocene) and displayed reversible oxidation-reduction properties. 3 The<br />
incorporation of metallic elements into polymer systems allow different coordination<br />
numbers and geometries and thus supply valuable magnetic, optical or catalytic properties.<br />
Structurally, metallopolymers can be divided into three categories: metals incorporated<br />
directly into the polymer chain, π or σ-coordinated metals, and metallic moieties pendant to<br />
the polymer backbone or in side chains. 4 Some challenges that have thwarted the synthesis of<br />
organometallics include low molecular weights, oligomers, impurities, and insolubility.<br />
In the early 1990s, Manners et al. 5 fabricated poly(ferrocenylsilane) (PFS) with a high<br />
molecular weight and narrow polydispersity through a ring-opening polymerization method,<br />
145
and this synthesis technique has since yielded other strained monomers including bridging<br />
elements such as germanium, tin and phosphous. 6 Poly(ferrocenylsilane)s can be tuned to<br />
adopt either a semi-crystalline or amorphous state as a consequence of the constituent groups<br />
on the silicon atom 7 where symmetrically substituted constituents, R=R'=Me, impart<br />
crystallinity. The prevalence of iron in the main chain conveys some interesting properties<br />
not present in non-metal containing polymers such as redox-activity due to the reversible<br />
(Fe(II)/Fe(III) couple) 2 , the ability to be pyrolyzed into a magnetic ceramic, 8 and semi- and<br />
photo-conductivity. 9<br />
Block copolymers are macromolecules containing two or more types of repeat units<br />
within long contiguous sequences, or “blocks,” of the same unit. These sequences are<br />
covalently linked to form a single macromolecule. They can spontaneously self-organize, or<br />
microphase-separate, into a variety of ordered nanoscale morphologies: lamellae,<br />
hexagonally packed cylinders, spherical micelles on a body- or face-centered cubic lattice, or<br />
complex bicontinuous morphologies (e.g., the gyroid). 10 The type of morphology exhibited<br />
by the block copolymer depends on the chemical attributes and lengths of the blocks, the<br />
molecular architecture and temperature, as well as the presence of an additive such as a<br />
solvent, 11 homopolymer, 12 nanoparticle, 13 or another block copolymer. 14 Due to their ability<br />
to microphase-separate, block copolymers constitute a versatile platform for a number of<br />
existing and emerging technologies such as adhesives, membranes, drug delivery,<br />
biomaterials and nanolithography. 15<br />
146
The formation of metal-containing block copolymers was possible due to the<br />
controllability of anionic ring-opening polymerization of silicon-bridged ferrocenes. 16<br />
Polymerization must occur through sequential addition of monomers with decreasing end-<br />
group reactivity such that poly(styrene) (PS) ~ poly(isoprene) (PI) > PFS ><br />
poly(dimethylsiloxane) (PDMS). 16 The first two PFS-containing block copolymers, 17 PS-b-<br />
PFS and PFS-b-PDMS, have allowed the synthesis of block copolymers of PFS and PI, 18<br />
poly(methylmetacrylate) (PMMA), 19 poly(2-vinyl pyridine) (P2VP),<br />
poly(ferrocenylethylmethylsilane) (PFEMS), 20 and hybridization with polypeptides. 21 These<br />
metallated block copolymers have been shown to self-assemble in the solid state and have<br />
ordered into spherical, cylindrical, lamellar, and gyroid morphologies. 22 Triblock copolymers<br />
can be selectively etched so that only PFS is remaining, as seen in Figure 5.3 which gives<br />
rise to many lithographic applications. In the solid state, amorphous PFS with asymmetrical<br />
constituents on the silicon atom can be used to promote phase separation.<br />
Periodic PFS domains can be converted to iron-rich clusters within a ceramic domain by<br />
pyrolysis at temperatures of about 600°C, which can lead to the growth of single-walled<br />
carbon nanotubes for soft lithography, 23 the formation of magnetic ceramics 24 and PFS-<br />
derived catalysts. 25 Solution self-assembly of diblock copolymers occurs when a block-<br />
selective solvent is utilized to induce segregation of the solvent-incompatible ‘core’<br />
surrounded by the solvent-compatible ‘corona.’ Micelles of PFS-containing block<br />
copolymers have produced micellar morphologies such as cylinders, 26,27 tubes, 27 fibers, 28 and<br />
tapes. 18 Investigations performed in the bulk typically utilize poly(ferrocenyldimethylsilane)<br />
147
(PFDMS), whose crystalline structure is responsible for the growth of micelles. 29 Initial<br />
experiments of PFDMS-b-PDMS (with a block ratio of 6:1, respectively) in hexanes<br />
demonstrated that cylinders with a PFS core and a PDMS corona formed. 26 Imaging these<br />
organometallic, self-assembled structures by transmission electron microscopy (TEM) is<br />
facilitated due to the inherent contrast arising from the iron-rich core. Forming a core of<br />
PFDMS in cylindrical micelles requires a corona:core ratio of at least 5:1, 18,26 but when this<br />
ratio reaches 12:1, hollow, tube-like structures most likely form. 19,27 The length of the<br />
cylindrical micelles can also be controlled: the addition of a small amount of a common<br />
solvent will allow growth of the micelles, whereas ultrasound or high temperatures will<br />
cleave long cylindrical micelles and yield short ones instead. Self-assembly of PFDMS-b-<br />
P2VP has been investigated in several alcohols, and cylindrical micelles are observed to form<br />
in isopropanol but not ethanol. 30 The reason for this is attributed to the fact that isopropanol<br />
is a better solvent for PFDMS than ethanol on the basis of solubility parameters. Thus, the<br />
PFS chains remain solvated longer and have time to rearrange and crystallize more<br />
efficiently. In addition, PFS-b-PI block copolymers self-organize into cylindrical micelles in<br />
a PI-selective solvent, and the vinyl groups in the PI corona were subjected to a Pt(0)-<br />
catalyzed crosslinking reaction, which was a precursor to making PFS nanoceramics with<br />
shape retention by pyrolysis. 31 Nanocomposite self-assembled structures consisting of PFS-b-<br />
PVMS wormlike micelles react with Ag[PF6] to create a one-dimensional array of silver<br />
nanoparticles encapsulated within the worm-like micelles, 32 thereby allowing for alignment<br />
of highly oriented nanoparticle arrays.<br />
148
5.2 Experimental<br />
5.2.1 Materials<br />
Characteristics of all the polymers employed here, including their chemical constitution,<br />
number-average molecular weight (Mn), polydispersity index (PDI), and composition (�PFS),<br />
are listed in Table 5.1. Reagent-grade chloroform and dimethylformamide (DMF) were<br />
obtained from Fisher Scientific (Fairlawn, NJ). Tetrahydrofuran (THF) was purchased from<br />
Fisher Scientific (Fairlawn, NJ), and dichloromethane (DCM) was acquired from Sigma-<br />
Aldrich (Milwaukee, WI)<br />
5.2.2. Synthesis of Specialty Polymers<br />
All organometallic polymers were synthesized in the Manners laboratory at Bristol<br />
University specifically for this research. Due to this, molecular weights and PDI’s are not<br />
consistent between samples, and extremely limited amounts of polymer prohibit<br />
determination of solution properties. A month-long visit to Bristol University was undertaken<br />
in 2008 to prepare low-molecular-weight poly(ferrocenylpropylmethylsilane) (PFPMS) and<br />
poly(ferrocenyl-dimethylsilane)-b-polyisoprene(PFS-b-PI).<br />
Dilithioferrocene·tetramethylethylenediamine was previously prepared in the Manners<br />
laboratory via the synthesis by Rider. 20 All parts of the synthesis were conducted under<br />
nitrogen since ferrocene can self-combust. Dilithioferrocene·tetramethylethylenediamine<br />
(15.4 g) was suspended in diethyl ether (500 mL) and the suspension was chilled to -78°C in<br />
an acetone/dry ice bath. Distilled dichloroethylmethylsilane (8.4g) was added dropwise via<br />
149
canulla tubing to the flask, which was allowed to warm to ambient temperature for 4 h.<br />
During this heating, the color of the material changed from orange to dark red. The solvent<br />
was then evaporated and the solids were dried under dynamic vacuum overnight. The solids<br />
were then dissolved in hexanes and recrystallized twice at -55°C to remove any impurities.<br />
This was then followed with two sublimation cycles to eliminate any reacted ferrocenophane.<br />
In an inert glove box, 250 mg of the ethylmethyl-silaferrocenophane was dissolved in 5 mL<br />
of THF to which 1.5 μL of n-butyllithium was added (1.6 M solution in hexanes). The<br />
polymerization was allowed to proceed for 30 min and was terminated by degassed<br />
methanol. The solid was then precipitated into methanol and dried overnight under dynamic<br />
vacuum, resulting in PFEMS, as depicted in Figure 5.1. Thermal ring-opening<br />
polymerization, as described above, is diverse in that it allows a range of silicon-substituted<br />
functional groups. Thus, PFDMS and poly(ferrocenylphenylmethylsilane) (PFPMS) can be<br />
prepared by the same synthetic scheme with different starting monomers.<br />
5.2.3. Preparation of Nanoparticles<br />
The thermal decomposition of iron oleate with oleic acid occurred through thermal<br />
decomposition and resulted in iron oxide nanoparticles with diameters ranging from 10-14<br />
nm. 33,34 These as-synthesized nanoparticles are crystalline according to x-ray diffraction<br />
(XRD) and contain mostly wüstite (Fe(1-x)O) and some spinel (most likely Fe3O4), 33 and are<br />
superparamagnetic iron oxide nanoparticles (SPIONs) according to magnetic<br />
measurements. 35 The resultant SPIONs were precipitated with a solvent mixture and then<br />
150
separated by centrifugation and suspended in chloroform at concentrations between 10 and<br />
50 mg/mL<br />
5.2.4. Preparation of Electrospun Fibers<br />
Suspensions for electrospinning were prepared by first dissolving PFS in either 9:1<br />
THF:DMF or DCM and then adding between 0.5 – 4% Triton-X 405 surfactant. The in-house<br />
electrospinning unit, operated at 8 kV, employed a syringe pump and an Al collection target.<br />
The separation distance was held constant at 12 cm, and the solution flow rate varied from 10<br />
to 35 �L/min. Electrospun fibers were collected on the Al plate, as well as on carbon-coated<br />
transmission electron microscopy (TEM) grids adhered to the plate.<br />
5.2.5. Characterization of PFS Nanomaterials<br />
Transmission electron microscopy was performed on a field-emission Hitachi HF2000<br />
microscope operated at 200 kV. Complementary scanning electron microscopy (SEM)<br />
images were collected from specimens sputter-coated with 6 nm of Au/Pd on a JEOL 6400F<br />
field-emission microscope operated at 5 kV. X-ray diffractometry (XRD) was performed on<br />
a Rigaku Smartlab diffractometer with CuKα radiation at 2� angles ranging from 5 to 30° in<br />
0.01° increments at a wavelength (�) of 0.1541 nm.<br />
5.3 Electrospinning and Characterization of PFS Homopolymers<br />
Functional materials can be created through polymer nanocomposites in order to combine<br />
different sets up properties. One way these materials can be formed is through<br />
electrospinning, the application of electrostatic forces to a polymer solution to create<br />
151
nano/micro-fibers with characteristics that can be tailored by processing, solution, and<br />
polymer properties. 36 Functionality must be added to the polymer however; often through<br />
the use of dispersed metallic nanoparticles, 37 surface modification, 37 or post-spinning<br />
annealing techniques. 38<br />
The shortcomings of all of these modification techniques, however, are pre- and/or post-<br />
processing steps, as well as aggregation issues associated with metallic materials. A<br />
straightforward solution to these disadvantages is to combine the favorable properties of<br />
metallic and polymer materials into one molecular species: an organometallic polymer. The<br />
goal of this section is to lay the groundwork for electrospinning organometallic polymers and<br />
investigate how the processing conditions during electrospinning influence the resulting fiber<br />
morphology.<br />
As previously mentioned, PFS can be synthesized to exist in either a semi-crystalline or<br />
amorphous state due to the constituent groups on the silicon atom. 7 Symmetrically<br />
substituted constituents, R=R'=Me, tend to impart crystallinity. The electrospinning of<br />
polyferrocenylalkylsilanes was first reported by Chen et al. 39 in the case of PFDMS with a<br />
molecular weight of 95.6 kDa in a 9:1 volume ratio of THF:DMF. Initially, replication of<br />
their solution/processing conditions with PFDMS at 95.6 kDa did not result in similarly<br />
smooth fibers. Concentrations of 15-20% PFDMS in a 9:1 volume ratio of THF:DMF yielded<br />
fibers with a large population of elongated beads along with a wide distribution of fiber<br />
diameters. At concentrations higher than 15 wt% DMF, which was increased to raise the<br />
conductivity of the solution, the PFDMS precipitated out of solution. The addition of<br />
152
surfactants have been shown to lower the bead density in electrospun fibers by reducing<br />
surface tension and increasing conductivity. 40 The surfactant, Triton X-405 (polyethylene<br />
glycol tert-octylphenyl ether), was added at concentrations ranging from 0.5 – 4 wt%. At<br />
concentrations higher than 2%, however, the surfactant segregated into domains within the<br />
polymer solution. For PFS systems, the addition of surfactant successfully eliminated the<br />
majority of bead defects and also resulted in a higher mean fiber diameter, as seen in Table<br />
5.2. Electrospinning PFDMS in DCM was also successful, which resulted in a more uniform<br />
distribution of fiber diameters, as well as residual bead. The PFPMS was electrospun from a<br />
9:1 THF:DMF solution with 2% Triton X-405 to delineate differences for the amorphous<br />
polymer. Representative SEM images of all the PFS fibers are displayed for comparison in<br />
Figure 5.2. Fibers were very heavily beaded, even with the addition of surfactant. Widely<br />
varying fiber diameters are responsible for the large standard deviations. A broad range of<br />
fiber diameters result from ‘splaying,’ wherein the axial forces at the tip of the spinneret are<br />
greater than the longitudinal force. For both crystalline and amorphous PFS, a narrow<br />
concentration window exists for spinnability. This may be due, in part, to the low molecular<br />
weights of the polymers employed, ~96 kDa. If the concentration is too low, the electrostatic<br />
forces dominate, and the jet breaks up into droplets or electrospraying ensues. On the other<br />
hand if the concentration is too high, viscous forces dominate, and the polymer solution<br />
begins to solidify at the tip of the syringe with little to no spraying. Another point of interest<br />
is that relatively high concentrations (~20 wt%) are required to produce fibers. This tells us<br />
that below a critical threshold (~18 wt% in the case of PFDMS), the polymer chains produce<br />
153
a relatively dilute solution. As the concentration increases and the distance between chains<br />
decreases, strong interactions between ferrocene groups lead to an abrupt increase in<br />
viscosity to the point where these interactions dominate over electrostatic forces.<br />
To elucidate the arrangement of chains comprising the observed morphologies, XRD has<br />
been used to explore the crystalline structure of the powders and fibers. As a reference point,<br />
XRD analysis of PFDMS powder reveals a strong principal peak at 13.95° 2�, which<br />
corresponds to an interplanar distance (d-spacing) of 0.63 nm. This value is comparable to<br />
that reported 42,43 previously for melt- and solid-state polymerized PFDMS and is indicative<br />
of the distance between adjacent planes of iron atoms, since this atom possesses a large<br />
scattering length. The average crystallite size (�) was obtained from the Scherrer equation,<br />
which can be expressed as 41<br />
� � K�<br />
�cos�<br />
and found to be 5.70 nm. Here, K represents the shape factor (= 0.9), β is the full-width at<br />
half the maximum intensity, �� and � is the Bragg angle. In addition, two smaller peaks located<br />
at 20.09° and 23.39° 2� in Figure 5.4 were also found to exist and are representative of<br />
tetragonal/hexagonal chain packing and indicative of a secondary crystalline phase in the<br />
PFDMS powder. When PFDMS is electrospun, the d-spacing associated with the primary<br />
peak increases slightly, most likely due to distortion of the chains as they undergo flow. The<br />
value of � corresponding to the principal peak, however, increases substantially from 5.74 to<br />
17.20 nm, which is contrary to what is normally observed in electrospun fibers. 42 As the<br />
154<br />
(1)
polymer chains are stretched and become elongated, packing between chains is marginally<br />
compromised and the ferrocene groups are pulled apart allowing for larger crystal sizes (see<br />
Figure 5.5).<br />
Organometallic nanocomposites are often fabricated by physically blending metal or<br />
metal oxide nanoparticles with polymer matrices. In this study, we investigate the effect of<br />
blending SPIONs with PFDMS to ascertain if any coordination takes place between the two<br />
sources of iron. A suspension of 10 nm SPIONs in chloroform was blended with PFDMS and<br />
subsequently electrospun. Information regarding the subsequent crystalline structure is<br />
provided in Table 4 and indicates a negligible increase in d-spacing by 0.01 nm and a<br />
decrease in �. While the SPIONs have little effect on chain packing, the reduction in t<br />
suggests that the SPIONs may be positioned between ferrocene groups so that the chains<br />
wrap around the nanoparticle, as depicted in the schematic diagram displayed in Figure 5.5.<br />
A consequence of this proposed explanation is that a larger SPION is expected to promote a<br />
decrease in d-spacing, since the local radius of curvature due to the SPION would be<br />
reduced. Increasing the SPION diameter to 14 nm does yield a decrease in d-spacing, which<br />
is lower than that of pure PFDMS fiber. Images collected from these systems confirm that<br />
little, if any, SPION aggregation occurs in these systems, which provides additional support<br />
that individual SPIONs are coordinated with the PFDMS chains.<br />
The effect of asymmetrical silicon atom substitution on fiber crystallinity in PFPMS has<br />
also been investigated in powder and fiber form. The powder displays an amorphous halo in<br />
XRD, which is not surprisingly on the basis of previous reports. 43 Of keen interest here are<br />
155
the crystalline peaks that become evident in XRD patterns collected from electrospun<br />
PFMPS fibers. These peaks evince that electrospinning can induce crystalline order in an<br />
otherwise amorphous polymer. Two broad peaks are visible at 12.23° and 16.71° 2�,<br />
corresponding to interplanar distances of 0.72 and 0.53 nm, respectively. Corresponding<br />
values of � are 20.10 and 20.50 nm, respectively. A d-spacing of 0.69 nm has been<br />
previously found 44 for the intrachain distance between ferrocene groups in PFEMS. The<br />
present system contains a phenyl ring rather than an ethyl group, in which case a larger d-<br />
spacing would be consistent. In addition, the interchain distance between ferrocene units is<br />
measured to be 0.52 nm, which agrees favorably with our value of 0.53 nm. These results<br />
demonstrate that shear-induced crystallinity can be imparted to otherwise amorphous PFS<br />
polymers and that chain alignment occurs within PFMPS electrospun fibers.<br />
5.4. Phase behavior of binary blends of PFS in Elastomeric Matrices<br />
Blending an AB diblock copolymer with homopolymer A (hA) can lead to improved<br />
emulsifying qualities 45 and interfacial elasticity 46 , since the copolymer effectively behaves as<br />
a macromolecular surfactant 47 . The blocks of such binary blends can form either dry or wet<br />
brushes depending on the value of MhA/MA (hereafter denoted α), where Mi denotes the<br />
molecular weight of species i (i = hA or A). When α is large, a ‘dry brush’ forms due to the<br />
entropic penalty that arises due to the inability of the homopolymer to penetrate the dense<br />
brush created by the copolymer block 48 . In extreme cases, this drives the system to<br />
macrophase-separate into discrete domains of homopolymer and copolymer. When α is of the<br />
order unity or smaller, a ‘wet brush’ develops wherein homopolymer molecules penetrate<br />
156
and swell the copolymer brush 49 . The morphologies of these miscible microphase-separated<br />
blends can be controllably altered by modifying 12 α, the blend composition, the copolymer<br />
composition, and the thermodynamic incompatibility (χN), which relates to temperature.<br />
Block-selective solvents serve as the low-molecular-weight limit of homopolymers and<br />
ensure that the compatible block is fully wetted and swollen. Within a block-selective<br />
solvent, diblock copolymer molecules aggregate so that the solvent-incompatible blocks are<br />
sequestered within a core surrounded by a swollen corona of the solvent-compatible block.<br />
Depending on the copolymer composition, the solvated corona typically possesses a larger<br />
volume than the collapsed core and is responsible for the curvature induced at the core-<br />
corona interface 31 .<br />
Although the formation of cylindrical micelles is not unusual, PFS micelles are unique in<br />
that their length is driven by crystallization, in which case it is possible to ‘grow’ the<br />
cylinders by thermal treatment. Such crystal-stabilized nanostructures can lead to<br />
temperature-responsive properties. If a specimen containing elongated crystalline micelles is<br />
heated and the melting point of PFS is surpassed, the micelles will melt and then reform<br />
classical morphologies. In the case of conductive cylinders composed of PFS block<br />
copolymers, heating would eliminate conductive pathways so that the cylinders could serve<br />
as a thermal sensor. In this section, we investigate the behavior of PFS-b-PI micelles in two<br />
different elastomeric matrices that are compatible with the PI corona and how cross-linking<br />
affects the copolymer morphology.<br />
157
5.4.1 PFDMS-b-PI/PI Blend by Solvent Casting<br />
According to Manners and co-workers, 31 PFS-b-PI micelles form cylinders in an<br />
isoprene-selective solvent, such as hexane, and they have reported that the lengths of these<br />
micelles range from 100 nm to 1 μm. The copolymer used here was synthesized by living<br />
anionic polymerization in THF at ambient temperature. The molecular weight and block ratio<br />
were determined using GPC and 1 H NMR. Hexane was used to assemble one-dimensional<br />
micellar structures, the morphology of which is governed by varying the PI:PFS block ratio.<br />
When the blocks of PI are much smaller than those of PFS, the block copolymers form tape-<br />
like lamellae. When the length of the PI block far exceeds that of PFS, however, cylinders<br />
form with a crystalline PFS core. 50 Furthermore, these micelles can be grown epitaxially<br />
through the addition of more polymer, which serves to emulate a living polymer growth<br />
reaction. 51 Cylindrical micelles develop by dissolving a PFDMS-b-PI block copolymer in<br />
hexane at elevated temperatures. In the present work, cylinders form when the sample is<br />
heated to 60°C for 30 min and then allowed to cool at ambient temperature. The lengths of<br />
the resultant cylindrical micelles depend on cooling time 51 and can exceed 1 �m with some<br />
end-to-end alignment, as seen in Figure 5.6. Note that the micelles, measuring about 14.9 nm<br />
across, appear to be clustered together with little separation between individual cylinders.<br />
5.4.2. Cross-linking within Polyisoprene<br />
Organic “nanowires” are useable in a wide range of plastic electronic materials such as<br />
solar cells and disposable circuits. 52 Traditional disadvantages of plastic electronics arise due<br />
to high costs and difficult processability. Micelles composed of PFS-b-PI block copolymers<br />
158
have many characteristics that make them favorable candidates for nanowires: a conductive<br />
core, insulting sheath, robust mechanical properties, nanoscale dimensions, and lengths<br />
exceeding 2 �m. The goal of the present work is to crosslink these ‘nanowire’ micelles into<br />
an elastomeric matrix to determine their feasibility for soft electronics. Polyisoprene is a<br />
natural choice for the matrix polymer due to the high degree of cross-linking that can be<br />
achieved because of the large number of unsaturated bonds available in the system. These<br />
bonds can be reacted with sulfur atoms to connect neighboring molecules via a 6-8 chain<br />
sulfur ‘bridge’. This fundamental reaction, known as vulcanization, 53 constitutes the standard<br />
chemical reaction to cross-link natural rubber and has been widely used in the rubber<br />
industry for over 100 years. One complication of this reaction is, however, the high<br />
temperature (~170°C) needed for this reaction to proceed. Since the melting point of PFS is<br />
128°C, the cylinders would evolve at temperatures required for vulcanization.<br />
For tests aimed at blending micelles with low concentrations of PI, 1 wt% PI was added<br />
to the micelle suspension in hexane and allowed to slowly dissolve quiescently. The polymer<br />
suspension was subsequently dropcast onto a TEM grid for direct imaging. In Figure 5.7a, a<br />
TEM image establishes that, at a ratio of 3:100 PFS-b-PI:PI, the dimensions of the cylinders<br />
remain unaffected by the addition of PI. While the cylinders form large aggregates, they are<br />
now separated by an average distance of ~57 nm, which is attributed to the interaction of the<br />
PI matrix with the corona of the cylinders. At the solution concentration employed, the<br />
resultant PI films is insufficiently thin to remain stable and consequently dewets to forms<br />
discrete islands. 54 When the ratio of PFS-b-PI:PI is increased to 3:25 (Figure 5.7b), similar<br />
159
ehavior is observed, and a dewetting pattern reminiscent of spinodal dewetting 55 is uniform<br />
across the grid. In this case, the cylinders are separated further, with an average intermicellar<br />
distance of 94 nm, and are less aggregated than at 3:100. Taken together, these results<br />
confirm that the addition of PI does not affect micelle morphology, but interactions between<br />
PI with the coronae of the micelles promotes greater separation and less aggregation of the<br />
micelles.<br />
Self-assembled PFDMS-b-PI cylinders that had been permitted to grow for 24 h have<br />
been added to a PI solution to disperse conductive organometallic cylinders into a cross-<br />
linked rubber matrix, as schematically depicted in Figure 5.8. The PI was cross-linked<br />
according to straightforward vulcanization with the materials listed in Table 5.4. The<br />
benchmark reaction was allowed to proceed under nitrogen at 110, 120 and 130°C without<br />
micelle addition for 3-4 h, until the surface was no longer tacky. Based on these results, 120<br />
°C was chosen as the reaction temperature since it was still less than the melting point of the<br />
PFS and yielded cross-linked PI. In the subsequent analysis, PI was added to the micelle<br />
suspension in hexane at a ratio of 1:1000 PFS-b-PI:PI and then placed in a vacuum oven.<br />
Due to the solvent that was not previously present, the cross-linking time was increased to 5<br />
h to allow solvent evaporation and subsequent cross-linking to occur. The resultant elastomer<br />
was cryomicrotomed to produce electron-transparent sections so that the internal structure of<br />
the micelles cross-linked in PI could be examined by TEM. The TEM images displayed in<br />
Figure 9 demonstrate that cylindrical micelles are no longer observed and what remains<br />
appear as iron particles ranging in size from 100-500 nm. Possible reasons for PFS-b-PI<br />
160
micelle disassociation are two-fold: (i) the temperature necessary to induce PI cross-linking<br />
was too close to the melting point of the micelles, or (ii) the micelles were not sufficiently<br />
stable to survive the long cross-linking time of the PI. Based on these observations, cross-<br />
linking must occur at significantly lower temperatures, which effectively eliminates PI as the<br />
choice of matrix polymer. In addition, shell-cross-linked PFS-b-PI cylinders will be used to<br />
produce a stable micelle capable of surviving cross-linking.<br />
5.4.3 Shell-Cross-Linking of Cylindrical PI-b-PFS Micelles<br />
To enhance the stability of the cylindrical micelles, the peripheral vinyl groups on the PI<br />
corona chains were cross-linked via a Pt(0)-catalyzed hydrosilylation reaction, which was<br />
conducted using a vinyldimethylsiloxy-terminated polydimethylsiloxane with triethoxysilane<br />
in the presence of Pt(0) catalyst in hexane at ambient temperature. Subsequent 1 H NMR<br />
analysis of the product indicated that all vinyl groups were consumed. The success of the<br />
hydrolsilylation cross-linking reaction was monitored by transferring micelles from a PI-<br />
selective solvent (hexane) to a neutral solvent (THF). 56 In the case of non-cross-linked<br />
samples, the aggregates disassociated in the neutral solvent. When an insufficient amount of<br />
cross-linker or catalyst was used and the shell-cross-linking reaction was incomplete, the<br />
micelles swelled substantially. Completion of the reaction resulted in no discernible swelling<br />
upon transfer to THF and no post-reaction growth. The only change in cylindrical<br />
morphology, as determined by TEM, is that the previously rigid cylinders appear to become<br />
more flexible. The shell-cross-linked micelles used here are 43 nm wide and range in length<br />
up to 1.5 μm, as evidenced by Figure 5.10.<br />
161
5.4.4. Cross-linked PVMS as the Matrix Polymer<br />
Poly(vinyl methyl siloxane) (PVMS) was chosen because it satisfied several conditions;<br />
solubility in hexane, an elastomer with a low Tg (~150 K), solubility parameter compatibility<br />
with the PI corona of the cylindrical micelles and the solvent hexane (Table 5.5), the ability<br />
to form a cross-linked network at temperatures below the Tg of the micelles, and the potential<br />
for interesting interactions between the vinyl group and the corona. PVMS was synthesized<br />
in house using an equilibrium-controlled ring opening polymerization (ROP) and step-growth<br />
polymerization methods. Initially, vinyl methyl dichlorosilane was dissolved in a dilute<br />
aqueous solution of HCl to form a mixture of cyclic silicone structures and short oligomeric<br />
vinyl methyl siloxane chains. In the second step, the cyclic structures were separated by<br />
vacuum distillation. The short-chain silanols were then condensed until the desired polymer<br />
chain was reached. This occurred under mild basic conditions resulting in high yields of<br />
PVMS, 95% and greater.<br />
Compatibility between the matrix polymer and the micelle corona is important in order<br />
to assist in good dispersion and maintaining their cylindrical shape. A dilute solution of 5<br />
wt% PVMS containing PFS-b-PI micelles was blended in order to investigate whether the<br />
cylindrical mcielles could hold their shape when dispersed within PVMS, the matrix polymer<br />
and dropcast on a carbon-coated TEM grid for TEM analysis. As evidenced by Figure 5.11,<br />
we see an uneven film of PVMS that is very thick in some areas and thin in others with<br />
thicker PVMS islands in these sections. We see that the majority of the diblock copolymer<br />
micelles exists within the thick PVMS sections, and even in the thinner areas that the<br />
162
micelles are surrounded by an additional ‘corona’ of PVMS. One would expect high<br />
interactions between PI and PVMS based on the fact that both contain reactive groups. This<br />
is evidence of excellent compatibility between the PVMS and the micelles. The most<br />
important result is the cylindrical shape is intact at lengths greater than 750 nm with little<br />
aggregation. In order to cross-link PVMS and form a network, a typical alkoxy condensation<br />
route is utilized by reacting the silanol-terminated PVMS with tetraethoxysilane (TEOS) as<br />
the cross-linker and a tin catalyst with a molar ratio of TEOS:PVMS:catalyst of 1:7:1 in<br />
order to produce films with the highest elasticity. The PVMS solution can be placed on glass<br />
slides and cured either at 60 °C or at room temperature for 30 minutes.<br />
Shell cross-linked micelles at a concentration of 5 mg/mL of hexane were added to the<br />
PVMS:TEOS mixture prior to catalyst addition at ratios of PFS-b-PI:PVMS of 1:150, 1:300,<br />
and 1:600 and cured at both ambient temperature and 60 °C for 30 minutes. Films were<br />
microtomed below the Tg of PVMS (-128 °C). After probing the interior of the PVMS films,<br />
we see the appearance of cylindrical micelles, spherical micelles, and iron clusters, as<br />
depicted in Figure 12. As far as the structure of any remaining micelles, there is not an<br />
appreciable difference of the morphology in the ambient vs. 60°C cured films. This<br />
demonstrates that the micelles are not affected by the curing temperature, which is well<br />
below the Tg. Lengths of cylindrical micelles range from 20-400 nm, which is a drastic<br />
reduction from the length of PFS-b-PI in solution which exceeds one micron. The reason for<br />
this is explored by exposing by heating and agitating the micelle solution at conditions that<br />
imitate the crosslinking reaction conditions.<br />
163
Shell-cross-linked PFS-b-PI were dropcast from hexane onto a carbon coated TEM grid<br />
were found to have an average length of 810 ± 300 nm. Some affinity exists between<br />
micelles both in an end-to-end and side-to-side fashion. When the solution is hand-agitated,<br />
similar to the conditions by which its necessary to mix the catalyst into the PVMS solution,<br />
we see that the average length is decreased to 620 ± 290 nm. Likewise less affinity exists<br />
between the micelles. Some of the cylindrical micelles also collapse into spherical micelles,<br />
as seen in Figure 5.13b. When the solution is heated in an oven at 60 °C for 15 minutes, we<br />
see little change in the average length (840 ± 380). However the largest change is that we see<br />
networks of micelles formed and much more curvature. These results are indicative that<br />
heating the micelle solution prior to cross-linking may achieve a more continuous network<br />
throughout the PVMS. These results are summed up in Figure 5.13.<br />
Complementary SEM images were also taken on both the surface of the PVMS films and<br />
also the cross-sections. Of interest primarily was the 1:150 phase-separated film. An image<br />
of the the surface shows large protrusions from the film, edx reveals these are largely<br />
composed of silicon. Due to the fact that the PVMS solution was not stirred prior to cross-<br />
linking, it is not unusual that some parts of the solution cross-linked quicker before the<br />
matrix did as a whole and exist as flocs in the matrix. These parts are protruding from the<br />
surface of the film. In addition, cross-sections of these films were taken by exposing the<br />
films to liquid nitrogen and then immediately fracturing. Figure 5.14 shows the SEM<br />
micrographs of changes in surface density as well as the fractured surface.<br />
164
5.5. Conclusions<br />
In this work PFS is investigated as electrospun fibers and PFS-b-PI cylindrical micelles<br />
are cross-linked within an elastomeric PVMS matrix. In order to produce uniform, beadles<br />
fibers from electrospinning it is necessary to include the surfactant Triton-X in order to<br />
reduce the surface tension in the solution. Electrospinnning PFDMS demonstrates an increase<br />
in interplanar distance between parallel ferrocene chains due to the elongational forces during<br />
electrospinning. Adding in small iron oxide nanoparticles (~10 nm) further increases this<br />
interplanar distance since the polymer chains orient around the nanoparticles. In addition,<br />
although the completely polymer PFMPS is completely amorphous, we see electrospining-<br />
induced crystallinity. Cylindrical micelles of PFS-b-PI can be shell cross-linked and<br />
successfully maintain their shape when cross-linked in a PVMS matrix. Although the length<br />
sof these molecules decrease from greater than 1.5 microns in solution to less than 400 nm<br />
when dispersed in the PVMS matrix this demonstrates a great starting point for soft nanowire<br />
devices utilizing the crystalline core of PFS block copolymers.<br />
165
Tables<br />
Table 5.1: Characteristics of the (Co)Polymers Used in this Study<br />
Polymer Mn (kDa) PDI ΦPFS<br />
Poly(ferrocenyldimethylsilane) 95.6 1.42 1.00<br />
Poly(ferrocenylmethylphenylsilane) 109.6 1.12 1.00<br />
Poly(ferrocenylethylmethylsilane) 38.0 1.10 1.00<br />
Poly(2-vinylpyridine)-bpoly(ferrocenylethylmethylsilane)<br />
20.0 1.17 0.20<br />
Poly(2-vinylpyridine)-bpoly(ferrocenydimethylsilane)<br />
20.0 1.16 0.15<br />
Poly(ferrocenyldimethylsilane)-bpoly(isoprene)<br />
32.0 1.03 0.14<br />
Poly(ferrocenyldimethylsilane)-bpoly(isoprene)<br />
(cross-linked corona)<br />
56.8 1.11 0.09<br />
Poly(2-vinyl pyridine) 78.5 — —<br />
Poly(isoprene) 80.0 1.01 —<br />
Poly(ε-caprolactone) 80.0 — —<br />
Poly(vinyl methoxysilane) 30.0 — —<br />
166
Polymer Solvent<br />
15%<br />
PFDMS<br />
15%<br />
PFDMS<br />
20%<br />
PFDMS<br />
18%<br />
PFPMS<br />
Table 5.2: PFDMS Fiber Diameters<br />
9:1 v:v<br />
THF:DMF<br />
9:1 v:v<br />
THF:DMF<br />
167<br />
2 vol %<br />
Surfactant<br />
Mean<br />
Diameter (nm)<br />
St Dev<br />
Yes 1320 980<br />
No 1800 400<br />
Dichloromethane Yes 610 220<br />
9:1 v:v<br />
THF:DMF<br />
Yes 1260 540
Table 5.3: X-ray diffraction bragg angle, d-spacing, and average crystallite size for 96 kDa<br />
poly(ferryocenydimethylsilane) powder and electrospun fibers<br />
PFDMS Powder<br />
PFDMS Fiber<br />
PFDMS Fiber<br />
+ 14nm NP<br />
PFDMS Fiber<br />
+ 10nm NP<br />
Angle<br />
(°2Ɵ)<br />
168<br />
d-spacing<br />
(nm)<br />
��(nm)�<br />
13.95 0.63 5.74<br />
20.09 0.44 19.90<br />
23.39 0.38 6.69<br />
13.55 0.65 17.20<br />
18.55 0.47 16.10<br />
25.62 0.35 2.70<br />
13.62 0.65 1.69<br />
23.43 0.37 30.50<br />
13.55 6.53 2.47
Table 5.4: Components utilized in the vulcanization of poly(isoprene)<br />
169
Table 5.5: Solubility parameters of polymers relative to the solvent n-hexane.<br />
Component<br />
170<br />
Solubility<br />
Parameter (δ)<br />
PI 16.5<br />
PVMS 15.1<br />
Hexane 14.9
Figures<br />
Fe<br />
tmeda<br />
Fe<br />
BuLi<br />
Fe<br />
a.<br />
Si + BuLi Fe<br />
Li<br />
. tmeda +<br />
Li<br />
Si<br />
Li<br />
Bu<br />
+ Si<br />
Fe<br />
Figure 5.1: Schematic of PFEMS synthesis in which the noted molecules are a)<br />
ferrocenophane b) ethylmethylsilaferrocenophane and c) poly (ferrocenylethylmethylsilane).<br />
171<br />
Si<br />
Cl<br />
Cl<br />
2 LiCl<br />
BuLi<br />
Fe<br />
Fe<br />
c.<br />
Si<br />
b.<br />
Si<br />
n
a.<br />
c.<br />
b.<br />
d.<br />
Figure 5.2. SEM micrographs of a) 15% PFDMS in THF:DMF without surfactant b) 15%<br />
PFDMS in THF:DMF with surfactant c) 20% PFDMS in DCM with surfactant and d) 18%<br />
PFPMS in THF:DMF with surfactant. All scale bars represent 20 μm.<br />
172
a<br />
.<br />
c<br />
b.<br />
Figure 5.3. PS-b-PFS-b-P2VP lithographic template used for the preparation of Nanoscale<br />
magnetic dots. a) Phase-separation of the triblock in the bulk. b) Hollow PFS cylinders are<br />
formed after etching because it has a selective resistance. c) Profile of the hollow PFS<br />
cylinders. (Used with permission by Jessica Gwyther from BristolUniversity.)<br />
173<br />
PFS hollow cylinders<br />
Etched<br />
P2VP<br />
matrix<br />
Etched<br />
PS<br />
holes
10 15 20 25<br />
2�<br />
Figure 5.4. XRD curves from 2θ = 7 – 25 °for PFDMS powder, fibers, and fibers with both<br />
10 and 14 nm iron oxide nanoparticles.<br />
174<br />
Fiber + 14 nm NP<br />
Fiber + 10 nm NP<br />
PFDMS Fiber<br />
PFDMS Powder<br />
Intensity
a<br />
.<br />
b.<br />
c.<br />
d.<br />
Figure 5.5 Schematic demonstrating the chains of PFDMS and corresponding d-spacing<br />
between adjacent ferrocene units in a) powder form, b) in electrospun fibers, c) in<br />
electrospun fibers with larger (~14 nm) iron oxide nanoparticles, and d) in electrospun fibers<br />
with smaller (~10 nm) iron oxide nanoparticles.<br />
175
Figure 5.6. TEM micrographs of PFS-b-PI micelles dropcast from a 1 mg/mL hexane<br />
solutiononto a carbon-coated TEM grid with an average width of 14.9 nm and lengths<br />
exceeding one micron.<br />
176
a.<br />
Figure 5.7. TEM micrographs of PFS-b-PI micelles blended at a ratio of a) 3:100 with PI and<br />
b) 3:25 with PI.<br />
177
Add micelles and apply<br />
heat<br />
Figure 5.8. Schematic of the vulcanization and micelle crosslinking technique.<br />
178
Figure 5.9. TEM micrographs of 1:1000 PFS-b-PI:PI vulcanized at ~120 °C for 5 hours<br />
demonstrating a complete dissolution of the micelles with only iron nanoparticles remaining.<br />
179
Figure 5.10. TEM micrographs of shell cross-linked PFS-b-PI with an average width of 43<br />
nm and lengths exceeding 1.5 microns dropcast from a hexane solution.<br />
180
Figure 5.11. TEM micrographs of PFS-b-PI micelles blended with a 5 wt% PI solution in<br />
hexane and dropcast onto a carbon-coated TEM grid.<br />
181
Figure 5.12. TEM micrographs of microtomed PFS-b-PI micelles blended with PVMS at<br />
ratios of 1:300 and 1:600 at thicknesses of ~120 nm.<br />
182
a.<br />
c.<br />
b.<br />
Figure 5.13. TEM micrographs shell cross-linked PFS-b-PI dropcast from a hexane solution<br />
as a) a control, b) heated to 70 °C for 30 minutes and c) stirred for several minutes<br />
mimicking conditions during the cross-linking of the PVMS solution.<br />
183
a.<br />
b.<br />
Figure 5.14. SEM micrographs of a PVMS cross-linked film containing PFS-b-PI micelles a)<br />
looking down the surface from the cross-section and b) of the fractured cross-section where<br />
the scalebar of the inset refers to 200 μm.<br />
184
References<br />
(1) Nguyen P, G.-E. P., Manners I Chemistry Reviews 1999, 99, 1515.<br />
(2) Manners, I. Science 2001, 294, 1664.<br />
(3) Arimoto FS, H. A. Journal of the American Chemical Society 1955, 77, 6295.<br />
(4) Abd-el-Aziz, A. S.; Manners, I. Frontiers in Transition Metal-Containing Polymers; Wiley<br />
VCH: Hoboken, 2007.<br />
(5) Foucher DA, T. B.-Z., Manners I Journal of the American Chemical Society 1992, 114, 6246.<br />
(6) Manners, I. Candian Journal of Chemistry 1998, 76, 371; Resendes R, N. J., Fischer A, et al.<br />
Journal of the American Chemical Society 2001, 123, 2116.<br />
(7) Rulkens, R.; Lough, A. J.; Lovelace, S. R.et al. Journal of the American Chemical Society<br />
1996, 118, 12683.<br />
(8) Manners, I. Synthetic Metal-Containing Polymers; Wiley-VCH: Weinheim, 2004.<br />
(9) Kulbaba, K.; Manners, I. Macromolecular Rapid Communications 2001, 22, 711.<br />
(10) Hajduk, D. A.; Harper, P. E.; Gruner, S. M.et al. Macromolecules 1994, 27, 4063.<br />
(11) Yu, Y. S.; Eisenberg, A. Journal of the American Chemical Society 1997, 119, 8383.<br />
(12) Matsen, M. W. Macromolecules 1995, 28, 5765.<br />
(13) Horiuchi, S.; Fujita, T.; Hayakawa, T.et al. Langmuir 2003, 19, 2963.<br />
(14) IW, H. The Physics of Block Copolymers Oxford, UK, 1998.<br />
(15) Hadjichristidis, N.; Pitsikalis, M.; Iatrou, H.et al. Macromolecular Rapid Communications<br />
2003, 24, 979.<br />
(16) Ni, Y. Z.; Rulkens, R.; Manners, I. Journal of the American Chemical Society 1996, 118,<br />
4102.<br />
185
(17) Schubert, U. S.; Eschbaumer, C. Angewandte Chemie-International Edition 2002, 41, 2893.<br />
(18) Cao, L.; Manners, I.; Winnik, M. A. Macromolecules 2002, 35, 8258.<br />
(19) Wang, X. S.; Winnik, M. A.; Manners, I. Angewandte Chemie-International Edition 2004,<br />
43, 3703.<br />
(20) Rider, D. A.; Cavicchi, K. A.; Power-Billard, K. N.et al. Macromolecules 2005, 38, 6931.<br />
(21) Kim, K. T.; Vandermeulen, G. W. M.; Winnik, M. A.et al. Macromolecules 2005, 38, 4958.<br />
(22) Kloninger, C.; Rehahn, M. Macromolecules 2004, 37, 8319; Lammertink, R.; Hempenius,<br />
M.; Thomas, E.et al. Journal of Polymer Science: Part B: Polymer Physics 1998, 37, 1009; Temple,<br />
K.; Kulbaba, K.; Power-Billard, K. N. Advanced Materials 2003, 15, 297.<br />
(23) Lastella, S.; Jung, Y. J.; Yang, H. C.et al. Journal of Materials Chemistry 2004, 14, 1791; Lu,<br />
J. Q.; Kopley, T. E.; Moll, N.et al. Chemistry of Materials 2005, 17, 2227.<br />
(24) Temple, K.; Kulbaba, K.; Power-Billard, K. N.et al. Advanced Materials 2003, 15, 297.<br />
(25) Hinderling, C.; Keles, Y.; Stockli, T.et al. Advanced Materials 2004, 16, 876.<br />
(26) Massey, J. A.; Power, K. N.; Winnik, M. A.et al. Advanced Materials 1998, 10, 1559.<br />
(27) Raez, J.; Manners, I.; Winnik, M. A. Journal of the American Chemical Society 2002, 124,<br />
10381.<br />
(28) Raez, J.; Manners, I.; Winnik, M. A. Langmuir 2002, 18, 7229.<br />
(29) Massey JA, T. K., Cao L, et al. Journal of the American Chemical Society 2000, 122, 11577.<br />
(30) Wang, H.; Winnik, M. A.; Manners, I. Macromolecules 2007, 40, 3784.<br />
(31) Wang, X.; Liu, K.; Aresenault, A. C.et al. Journal of the American Chemical Society 2007,<br />
129, 5630.<br />
(32) Wang, X. S.; Wang, H.; Coombs, N.et al. Journal of the American Chemical Society 2005,<br />
127, 8924.<br />
186
(33) Bronstein, L. M.; Huang, X.; Retrum, J.et al. Chem. Mater. 2007, 19, 3624.<br />
(34) Bronstein, L. M.; Atkinson, J. E.; Malyutin, A. G.et al. Langmuir 2011, 27, 3044.<br />
(35) Shtykova, E. V.; Huang, X.; Remmes, N.et al. J. Phys. Chem. B 2007, 111, 18078.<br />
(36) Reneker, D. H.; Chun, I. Nanotechnology 1996, 7, 216.<br />
(37) Muller, K.; Quinn, J. F.; Johnston, A. P. R.et al. Chem. Mater. 2006, 18, 2397.<br />
(38) Zhang, D.; Karki, A. B.; Rutman, D.et al. Polymer 2009, 50, 4189.<br />
(39) Chen, Z.; Foster, M. D.; Zhou, W.et al. Macromolecules 2001, 34, 6156.<br />
(40) Lin, T.; Wang, H. X.; Wang, H. M.et al. Nanotechnology 2004, 15, 1375.<br />
(41) P, S. Gottinger Nachrichten Gesell. 1918, 2, 98.<br />
(42) Kakade, M. V.; Givens, S.; Gardner, K.et al. Journal of the American Chemical Society 2007,<br />
129, 2777.<br />
(43) Rulkens, R.; Lough, A. J.; Manners, I.et al. Journal of the American Chemical Society 1996,<br />
118, 12683.<br />
(44) Rasburn, J.; Petersen, R.; Jahr, T.et al. Chemistry of Materials 1995, 7, 871.<br />
(45) Lyatskaya, Y.; Gersappe, D.; Balazs, A. C. Macromolecules 1995, 28, 6278.<br />
(46) Muller, M.; Gompper, G. Physical Review E 2002, 66.<br />
(47) Bernard, B.; Brown, H. R.; Hawker, C. J.et al. Macromolecules 1999, 32, 6254.<br />
(48) Leibler, L. Makromolekulare Chemie-Macromolecular Symposia 1988, 16, 1.<br />
(49) Winey, K. I.; Thomas, E. L.; Fetters, L. J. Macromolecules 1992, 25, 2645.<br />
(50) Wang, X. S.; Arsenault, A.; Ozin, G. A.et al. Journal of the American Chemical Society<br />
2003, 125, 12686.<br />
(51) Wang, X. S.; Guerin, G.; Wang, H.et al. Science 2007, 317, 644.<br />
(52) Xia, Y. N.; Yang, P. D.; Sun, Y. G.et al. Advanced Materials 2003, 15, 353.<br />
187
(53) Morrison, N. J.; Porter, M. Rubber Chemistry and Technology 1984, 57, 63.<br />
(54) Picart, C.; Lavalle, P.; Hubert, P.et al. Langmuir 2001, 17, 7414.<br />
(55) Xie, R.; Karim, A.; Douglas, J. F.et al. Physical Review Letters 1998, 81, 1251.<br />
(56) Hanley, K. J.; Lodge, T. P.; Huang, C. I. Macromolecules 2000, 33, 5918.<br />
188
6.1 Conclusions<br />
CHAPTER VI<br />
Conclusions and Future Work<br />
In this dissertation, we determined how to controllably align and position metal-<br />
containing nanomaterials within electrospun polymer fibers, develop control over<br />
electrospinning parameters to create organic-inorganic interactions, and maximize<br />
functionalities of the organometallic filler materials. Firstly, we demonstrated the concept of<br />
hierarchical alignment of fibers containing aligned gold nanorods over macroscopic<br />
dimensions through electrospinning . We hypothesized that control over the location and<br />
alignment of nanoparticles within electrospun fibers can be achieved through the<br />
straightforward use of an external electromagnetic field applied during electrospinning.<br />
Likewise, thermodynamic incompatible polymer blends were prepared in order to control the<br />
spatial location of superparamagnetic iron oxide nanoparticles within electrospun fibers.<br />
Lastly, organometallic polymers were utilized to create functional nanocomposites that<br />
married the highly desirable properties of metals with those of polymers. This approach is<br />
one that can be applied to a wide variety of both filler materials and polymer matrix systems,<br />
which will broadly contribute to the field of material science.<br />
189
6.1.1 Long-Range Alignment of Gold Nanorods in Electrospun Polymer Nano/Microfibers<br />
The nanoscale orientation of GNRs was achieved with scalable, macroscopic order a<br />
distance of several centimeters. Here, GNRs with an aspect ratio of 3.1 exhibit excellent<br />
alignment with their longitudinal axes parallel to the fiber axis n for electrospun polymer<br />
nano/microfibers with diameters of 40-600 nm, and they maintain substantial alignment in<br />
microfibers measuring up to 3000 nm in diameter. Loading of GNRs can be varied with no<br />
discernible impact on the net degree of alignment while fiber diameter has a more direct<br />
correlation. Electron diffraction measurements of the aligned GNRs confirm preferred<br />
orientation of the {100} and {111} GNR planes. Optical absorbance spectroscopy<br />
measurements performed on macroscopically aligned electrospun fibers containing aligned<br />
GNRs demonstrate that the longitudinal surface plasmon resonance bands are polarization<br />
dependent and display maximum absorption when the polarizer is parallel to n.<br />
6.1.2 Magnetic Field-Induced Alignment of Nanoparticles in Electrospun Microfibers<br />
Nanoscale alignment of superparamagnetic iron oxide nanoparticles (SPIONs) with<br />
diameters ranging from 12 to 18 nm has been achieved through the coupling of an external<br />
magnetic field with the electric field in the electrospinning process. Microfibers containing<br />
one-dimensional arrays of SPIONs extending beyond one micron in length result from an<br />
perpendicular electromagnetic field of 26 mT. In the present system investigated, a SPION<br />
concentration of greater than 0.05 vol% is required to induce discernible alignment.<br />
Moreover, alignment of the electrospun microfibers through the use of various established<br />
methods can yield nanocomposites with multiscale (i.e., nanoscale and macroscale)<br />
190
anisotropic properties. Complementary superconducting quantum interference device<br />
(SQUID) measurements reveal that the saturation magnetization is significantly lower for<br />
SPIONs in electrospun fibers with or without magnetic field-induced alignment than for<br />
unembedded SPIONs. The mean magnetic moment increases with improving alignment,<br />
however,, which demonstrates that nanoscale alignment of SPIONs affects their intrinsic<br />
physical properties.<br />
6.1.3 Using Polymer Blend Morphology to Position Ligand-Functionalized Nanoparticles<br />
in Electrospun Polymer Microfibers<br />
Blends of hydrophobic (P2VP) and hydrophilic polymers (PEO) have been prepared<br />
to discern the feasibility of controlling the spatial location of SPIONs within electrospun<br />
fibers on the basis of thermodynamic compatibility. In this case, a core-sheath structure<br />
naturally forms with the hydrophobic SPIONs sequestered in one preferential phase at 30<br />
wt% PEO. For both a pure PEO solution and a pure P2VP solution a decrease in zero shear<br />
viscosity was found upon the addition of SPIONs. Interfacial distances ranged from 26 – 109<br />
nm demonstrating diffuse interfaces between the two immiscible polymers. X-ray diffraction<br />
(XRD) confirms that PEO crystals becomes more aligned upon SPION addition suggesting<br />
that the nanoparticles may reside at the interface between the PEO and P2VP phases.<br />
6.1.4. Nanostructured Organometallic Polymer Systems Containing Poly(ferrocenylsilanes)<br />
Lastly, poly(ferrocenylsilanes) (PFS) are investigated as the fiber-forming polymer in<br />
an electrospinning system. Uniform fibers are proven to be formed from the addition of a<br />
surfactant to a solution of polyferrodimethylsilane (PFDMS) in dichloromethane.<br />
191
Electrospun PFDMS fibers demonstrates an increase in interplanar distance between parallel<br />
ferrocene chains due to the elongational forces during electrospinning when compared to the<br />
pure powder. The addition of small iron oxide nanoparticles (~10 nm) further increases this<br />
interplanar distance where we hypothesize that the polymer chains orient around the<br />
nanoparticles. In addition, although the polymer poly(ferromethylphenylsilane) (PFMPS) is<br />
completely amorphous, we see electrospining-induced crystallinity. Cylindrical micelles of<br />
PFS-b-PI can be shell cross-linked and successfully maintain their shape when cross-linked<br />
in a poly(vinyl methoxysilane) (PVMS) matrix. Although the length sof these molecules<br />
decrease from greater than 1.5 microns in solution to less than 400 nm when dispersed in the<br />
PVMS matrix this demonstrates a great starting point for soft nanowire devices utilizing the<br />
crystalline core of PFS block copolymers.<br />
6.2 Recommendations for future work<br />
6.2.1 Gold Nanorod Alignment through Electrospun Fiber Degradation<br />
Utilization of polymer matrices to align gold nanorods can produce macroscale<br />
alignment but a method to self-assemble gold nanorods in solution or on a substrate without<br />
utilizing a hierarchical structure is needed. In this work the average deviant angle between<br />
the GNR axis and the fiber axis for small fibers (
a 35-46% decrease in molecular weight. 2 This same principal could be applied to PEO<br />
nanofibers at various wavelengths and times to see if it would be possible to completely<br />
degrade the PEO matrix. This would require aligned fibers with very small fiber diameters;<br />
in addition another variable that could be explored is the effect UV exposure on a monolayer<br />
of fibers versus multilayers of fibers. Optical absorbance spectra could be collected at<br />
various times of UV exposure to remove the troublesome polymer scattering in the spectra<br />
and provide a more precise way to monitor GNR alignment. Dissolution of PEO by water or<br />
a solvent such as chloroform could also be attempted to see if aligned GNRs could result. If<br />
either of these techniques were successful it could be possible to align GNRs onto a substrate<br />
used for biomedical imaging. 3<br />
6.2.2 Field Uniformity in Magnetic-Assisted Electrospinning<br />
In this work, alignment of SPIONs in electrospun fibers was achieved through the use<br />
of an external u-shaped electromagnet in conjunction with the electric field during<br />
electrospinning. However, alignment was not perfect due to several imperfections; namely,<br />
whipping of the jet and a lack of magnetic field uniformity due to the shape of the<br />
electromagnet used. An electromagnet utilizing a hollow cylinder, wrapped in magnetic wire<br />
connected to a voltage source would provide a much more uniform field and allow the<br />
spinneret needle to be placed ‘inside’ the magnet. In order to achieve a magnetic field<br />
equivalent to that of the electromagnet, 26 mT, hundreds of coils would have to be placed<br />
over the hollow cylinder. Another follow-up experiment for this work would be to determine<br />
a way to decrease the interparticular distance between SPIONs in the electrospun fibers so<br />
193
that they act as a single ‘nanowire’ and not as individual particles. This could lead to some<br />
very interesting superparamagnetic properties; such as a larger remanence magnetization and<br />
coercivity for aligned samples. 4 This could be investigated by using particles that are<br />
surface-functionalized with a different ligand, by altering the length of the ligand on the<br />
nanoparticle surface, or look at another type of magnetic nanoparticle such as cobalt<br />
nanoparticles. 5<br />
6.2.3 Poly(ferrocenylsilane) Cylindrical Micelles Oriented within Electropun Fibers<br />
The focus of this thesis has been on controlling the spatial location of nanoscale<br />
objects within electrospun fibers in order to create functional nanocomposites. A natural<br />
extension would be to spin PFS block copolymer cylindrical micelles to see if they orient<br />
within electorspun fibers and investigate the resulting properties. Self-assembly of PFS-b-<br />
poly(2-vinyl pyridine) (P2VP) has been proven to form cylindrical micelles in alcohol<br />
solvents 6 such as ethanol and isopropanol. If these micelles could be formed in a solvent<br />
with a higher dielectric constant, such as dimethylformamide (DMF), then it would be<br />
suitable for electrospinning. The self-assembled cylinders could then be blended with P2VP<br />
to explore the interactions between a diblock and homopolymer binary blend behave under<br />
longitudinal forces during electrospinning. The time scales at which self-assembly occurs<br />
can be investigated by electrospinning both assembled and unassembled micelles. If the<br />
assembled micelles do in fact stay intact during electrospinning, this will be an indication of<br />
their robustness and also may stabilize the electrospun fibers much like carbon nanotubes 7 .<br />
194
The location of the micelle within the fiber (on the surface, random, oriented) will also give<br />
information about the diblock/hompolymer interactions.<br />
PFDMS-b-P2VP, at a concentration of 2 mg/mL, was dissolved in DMF, a P2VP<br />
selective solvent, and after 24 hours formed cylinders with diameters ranging from 100 -<br />
1000 nm, which can be seen in the TEM images in Figure 6.1. This has not been previously<br />
reported in literature. P2VP (200 kDa) was electrospun from DMF at initial concentrations<br />
ranging from 14-20%. At lower concentrations, very thin fibers were formed but with a large<br />
proportion of beads. Electrospinning at 20% produced thin fibers, with a mean diameter of<br />
260 ± 170 nm, and few bead defects. To ensure this criteria was met, instead of increasing<br />
the concentration of P2VP, which has been shown to reduce bead defects 8 , the solvent was<br />
changed to volume ratio of 9:1 DMF:ethanol. The addition of ethanol reduces the surface<br />
tension of the jet and thus also reduces bead defects. Initial concentrations of 21% P2VP<br />
prepared in a 9:1 DMF:ethanol solution was blended with 0.8 mg of PFDMS-b-P2VP in<br />
DMF. The solution was gently shaken to disperse the two systems. The addition of the<br />
micelles did not disturb the solution during electrospinning, fibers without beads were<br />
formed with a mean diameter of 300 ± 190 nm, very similar to the pure P2VP solution.<br />
Energy-dispersive x-ray spectroscopy (EDX) results confirmed that no iron was present on<br />
the surface and scanning electron microscopy (SEM) revealed that the fiber surfaces did not<br />
appear different before and after micelle addition (Figure 6.2). It was not possible to see the<br />
micelles within the fibers through transmission electron microscopy (TEM), even when the<br />
fibers were very small and more transparent to the electron beam as seen in Figure 6.3. To<br />
195
emedy this, the electrospun fibers were aligned and coated with 5 nm of Pt/Pd, and then<br />
cured within an epoxy matrix for microtoming. Fiber cross-sections of ~120 nm were cut on<br />
a room temperature microtome and the internal structure was probed via TEM. It appears as<br />
if the micelles have stayed intact during the electrospinning process, (Figure 6.4), however<br />
the structures depicted are not oriented parallel to the fiber axis (since cross-sections would<br />
only present the top face of the cylinders, or just a sphere). The micelles are likely<br />
orthogonal to the fiber axis. In order to probe this result further, higher concentrations of<br />
micelles should be included in the solution to be electrospun and very small fiber diameters<br />
should be prepared. It would then be beneficial to microtome perpendicular to the fiber<br />
surface, since we would expect the cylinder-like rods to be aligned to the fiber axis, as is the<br />
case with CNTs. 9 In conclusion, extending the topic of this dissertation to the case of block<br />
copolymer micelles within electrospun fibers would be an excellent inclusion and would<br />
further probe the dynamics between a diblock copolymer/hompolymer blend in an<br />
electrospun fiber.<br />
196
Figures<br />
Figure 6.1. Dropcast PFDMS-b-P2VP cylindrical micelles onto a carbon coated TEM grid<br />
from DMF.<br />
197
a.<br />
b.<br />
Figure 6.2. SEM micrographs of 32 wt% P2VP fibers electrospun from 9:1 DMF:THF a)<br />
without micelle addition and b) with PFDMS-b-P2VP micelles.<br />
198
Figure 6.3. TEM micrograph of 32 wt% P2VP fibers electrospun with PFDMS-b-<br />
P2VP micelles.<br />
199
Figure 6.4. TEM micrographs of microtomed P2VP fibers containing PFDMS-b-P2VP<br />
micelles.<br />
200
References<br />
(1) van der Zande, B. M. I.; Pagès, L.; Hikmet, R. A. M.et al. J. Phys. Chem. B 1999, 103, 5761;<br />
Hore, M. J. A.; Composto, R. J. ACS Nano 2010, 4, 6941.<br />
(2) Dong, Y. X.; Yong, T.; Liao, S.et al. Tissue Engineering Part A 2008, 14, 1321.<br />
(3) Durr, N. J.; Larson, T.; Smith, D. K.et al. Nano Lett. 2007, 7, 941.<br />
(4) Park, J. I.; Jun, Y. W.; Choi, J. S.et al. Chem. Commun. 2007, 5001.<br />
(5) Lu, A. H.; Salabas, E. L.; Schuth, F. Angewandte Chemie-International Edition 2007, 46,<br />
1222.<br />
(6) Wang, X.; Liu, K.; Aresenault, A. C.et al. Journal of the American Chemical Society 2007,<br />
129, 5630; Wang, H.; Winnik, M. A.; Manners, I. Macromolecules 2007, 40, 3784.<br />
(7) Ko, F.; Gogotsi, Y.; Ali, A.et al. Advanced Materials 2003, 15, 1161.<br />
(8) Fong, H.; Chun, I.; Reneker, D. H. Polymer 1999, 40, 4585.<br />
(9) Dror, Y.; Salalha, W.; Khalfin, R. L.et al. Langmuir 2003, 19, 7012.<br />
201
APPENDIX<br />
202
APPENDIX I<br />
Responsive PET Nano/Microfibers via Surface-Initiated Polymerization<br />
Abstract<br />
A. Evren Özçam, Kristen E. Roskov, Jan Genzer and Richard J. Spontak<br />
Poly(ethylene terephthalate) (PET) is one of the most important thermoplastics in<br />
ubiquitous use today due to its mechanical properties, clarity, solvent resistance and<br />
recyclability. In this work, we functionalize the surface of electrospun PET microfibers by<br />
growing poly(N-isopropylacrylamide) (PNIPAAm) brushes through a chemical sequence that<br />
avoids PET degradation to generate thermoresponsive microfibers that remain mechanically<br />
robust. Amidation of deposited 3-aminopropyltriethoxysilane, followed by hydrolysis, yields<br />
silanol groups that permit surface attachment of initiator molecules, which can be used to<br />
grow PNIPAAm via "grafting from" atom-transfer radical polymerization. Spectroscopic<br />
analyses performed after each step confirm the expected reaction and the ultimate growth of<br />
PNIPAAm brushes. Water contact-angle measurements conducted at temperatures below and<br />
above the lower critical solution temperature of PNIPAAm, coupled with adsorption of Au<br />
nanoparticles from aqueous suspension, demonstrate that the brushes retain their reversible<br />
thermoresponsive nature, thereby making PNIPAAm-functionalized PET microfibers<br />
suitable for filtration media, tissue scaffolds, delivery vehicles, and sensors requiring robust<br />
microfibers.<br />
203
Introduction<br />
Electrospinning is an emerging fabrication technique capable of generating solid polymer<br />
fibers that range from tens of nanometers to several microns in diameter. Such<br />
nano/microfibers are of fundamental and technological interest due to their high surface-to-<br />
volume ratio. During wet electrospinning, a polymer solution of sufficiently high viscosity<br />
and conductivity is subjected to an electric field. When the electrostatic forces overcome<br />
surface tension, a charged jet emitted from the tip of a Taylor cone 1 undergoes a whipping<br />
action 2 wherein the solvent evaporates, and is subsequently collected as a dry, randomly<br />
oriented fiber mat on a grounded collector plate. This process strategy is appealing due to the<br />
simple setup required and the ability to tailor fiber characteristics with relative ease. 3<br />
Although the morphology of electrospun nano/ microfibers is desirable, they tend to lack the<br />
functionality that is sought in contemporary applications. One way to overcome this<br />
deficiency is by developing multicomponent nano/ microfibers, in which the fiber-forming<br />
polymer is modified with one or more species designed to enhance targeted properties. 4<br />
Surface-active compounds added to the polymer solution prior to electrospinning may,<br />
however, remain trapped within the resultant fiber upon solidification and thus exhibit<br />
substantially reduced activity. 5 While antibacterial biocides incorporated in this fashion lose<br />
much of their efficacy, 6 quaternary ammonium species covalently bonded to as-spun fibers<br />
can create a permanent antibacterial surface. 7 Alternatively, polarizable antibacterial<br />
copolymers co-dissolved with the fiber-forming polymer can be brought to the fiber surface,<br />
where they remain anchored in place, by the electric field during electrospinning. 8 Recently,<br />
204
Agarwal et al. 9 have surveyed chemical routes by which to modify and functionalize the<br />
surface of electrospun nanofibers for diverse applications ranging from functional textiles,<br />
catalyst supports and ion-exchange membranes to drug delivery and tissue engineering.<br />
Polymers such as poly(ethylene terephthalate) (PET), which is widely known for its<br />
mechanical strength, transparency and solvent resistance, tend to possess a hydrophobic<br />
surface and a low surface energy, 10 in which case electrospun nano/microfibers require post-<br />
treatment so that chemically-active species are positioned on the fiber surface. Methods by<br />
which to achieve such surface functionalization include UV treatment, 6 mineralization, 11<br />
core-shell formation, 12 chemical vapor deposition 13 or inclusion of reactive compounds. 14<br />
Once these chemically-active groups are available, covalent bonding, 15 immobilization 16 or<br />
electrostatic interactions 17 can be used to introduce functional moieties to the fiber surface<br />
without adversely affecting the bulk fiber properties. While surface modification could<br />
permit the use of electrospun PET 18 nano/microfibers in filtration media, 19 protective<br />
textiles, 20 tissue scaffolds, 21 and drug-delivery vehicles, 22 most of the modification<br />
approaches listed above purposefully or inadvertently promote PET degradation. Thus, the<br />
conditions by which surface modification is conducted must be monitored carefully to avoid<br />
compromising the bulk properties of PET.<br />
Grafting polymer brushes represents an alternative approach by which to modify and<br />
control the surface properties of materials. 23 Numerous studies reported on surface-initiated<br />
grafting on surfaces of various geometries with a plethora of different monomers by<br />
employing numerous polymerization routes. Poly(N-isopropylacrylamide) (PNIPAAm) is<br />
205
solely considered because of its thermoresponsive nature 24 (it possesses a lower critical<br />
solution temperature, Tc, in water at ≈32°C). Prior efforts to polymerize styrene 25 and<br />
NIPAAm 26 on flat PET surfaces have relied on different means of activating the PET surface<br />
(e.g., saponification, plasma treatment and aminolysis) for the purpose of attaching initiators.<br />
The major drawback of such treatments, however, is that they may increase surface<br />
roughness by degrading PET, which is of concern with regard to electrospun PET<br />
nano/microfibers. Independent studies 27 have confirmed that 3-aminopropyltriethoxysilane<br />
(APTES) can be used to functionalize the surface of PET via amidation with negligible<br />
degradation of the parent PET material. Unlike short alkyl amines (which can diffuse into<br />
and react throughout, and thus weaken, PET 28 ), the bulky triethoxysilane group on APTES<br />
hinders diffusion, changes its chemical nature upon amidation and creates a barrier by<br />
restricting the diffusion of other APTES molecules. Moreover, since the ethoxysilane groups<br />
of APTES are exposed at the polymer/air interface, hydrolysis of triethoxysilane yields<br />
silanol groups that facilitate initiator attachment.<br />
Thermoresponsive PNIPAAm brushes on electrospun fibers have been recently reported.<br />
For instance, Brandl et al. 29 describe the synthesis of a copolymer of 2-hydroxyethyl<br />
methacrylate (HEMA) and methyl methacrylate (MMA) and its post-polymerization<br />
modification with 2-bromoisobutyrylbromide to prepare a macroinitiator. They claim that<br />
electrospinning of the macroinitiator and subsequent polymerization of NIPAAm results in<br />
thermoresponsive polymer brushes. The disadvantage of this technique is that the location of<br />
the "active" initiator group in the fiber depends on the dielectrophoretic forces, polarizability<br />
206
contrast and surface tension of the comonomers, which invariably reduces the concentration<br />
of "active" initiator centers on the fiber surface. The presence of ester groups between the<br />
butyrylbromide group of the initiator and hydroxyethyl group of HEMA likewise yields<br />
hydrolyticly unstable bonds at pH values greater than 8 and lower then 5. Furthermore, the<br />
presence of HEMA comonomer on the macroiniatitor may result in swelling and absorption<br />
of NIPAAm monomer by the electrospun fiber in the aqueous polymerization medium.<br />
Similarly, Fu et al. 30 have synthesized and electrospun a copolymer of 4-vinylbenzylchloride<br />
and glycidyl methacrylate. Subsequent modification of the electrospun fibers with sodium<br />
azide produces azide surface groups that can be coupled with alkyne-functionalized<br />
PNIPAAm chains via a click reaction to generate PNIPAAm surface chains that affect the<br />
wettability of the fibers. Such grafting of PNIPAAm brushes on electrospun fibers would be<br />
necessarily low because of the sparse population of active azide groups on the fiber surface<br />
and the accompanying steric hindrance caused by the "grafting to" polymerization technique.<br />
In this work, we report a robust and universal way of preparing functional and<br />
thermoresponsive PNIPAAm brushes that are covalently attached to electrospun PET fibers.<br />
First, electrospun PET microfibers are modified with APTES to create surface-bound<br />
hydroxyl groups for the attachment of [11-(2-bromo-2-methyl)propionyloxy]<br />
undecyltrichlorosilane (BMPUS), which serves as an ATRP initiator for the polymerization<br />
of NIPAAm. Several analytical techniques are employed to (i) characterize the properties of<br />
as-spun and post-modified PET microfibers and (ii) follow the polymerization of NIPAAm<br />
via ATRP. In addition, we investigate the thermoresponsive nature of PNIPAAm-decorated<br />
207
PET microfibers by attaching Au nanoparticles at temperatures above and below the Tc of<br />
PNIPAAm.<br />
Experimental<br />
Food-grade recycled PET flakes were kindly supplied by the United Resource Recovery<br />
Corp. (Spartanburg, SC). The HFIP was obtained from Oakwood Products Inc. (Estill, SC),<br />
and anhydrous toluene, 2-chlorophenol, APTES, NIPAAm, copper I bromide (CuBr), copper<br />
II bromide (CuBr2), and N,N,N',N',N"-pentamethyldiethylenetriamine (PMDETA) were all<br />
purchased from Sigma-Aldrich and used as-received. The citrate-stabilized Au<br />
nanoparticles 29 (diameter = 16.9±1.8 nm) and BMPUS initiator 30 were prepared as described<br />
earlier. The PET flakes were dissolved in HFIP at different concentrations and electrospun at<br />
ambient temperature and 10 kV to generate microfibers varying in diameter. Thin films of<br />
PET measuring 12 and 180 nm thick, as discerned by ellipsometry (v.i.), were spun-cast at<br />
25ºC on silicon wafers from 0.5 and 3.0% (w/w) solutions, respectively, in 2-chlorophenol.<br />
Microfiber mats and thin films were stored under vacuum for at least 48 h prior to use to<br />
remove entrapped solvent.<br />
The APTES was deposited on the PET microfibers and thin films by exposing the<br />
samples to 1% (v/v) APTES/anhydrous toluene solutions for 24 h at ambient temperature,<br />
followed by sonication in toluene for 10 min to remove loosely adsorbed APTES molecules.<br />
The ethoxysilane groups of the surface-anchored APTES molecules were hydrolyzed in<br />
acidic water (pH ≈ 4.5-5.0) for 6 h at ambient temperature, and then the fiber mats were<br />
washed with copious amount of water. After drying the samples under reduced pressure,<br />
208
BMPUS was deposited on the PET-SiOH surfaces by established protocols. 31 The PNIPAAm<br />
brushes were subsequently grown from PET-SiOH surfaces by ATRP of NIPAAm, as<br />
described elsewhere. 29 Briefly, 6.30 g NIPAAm was dissolved in a mixture of 4.86 g<br />
methanol and 6.30 g water in an argon-purged Schlenk flask, and oxygen was removed via<br />
three freeze-thaw cycles. After removal of oxygen, PMDETA (0.56 g), CuBr (0.16 g) and<br />
CuBr2 (0.016 g) were added to the solution prior to an additional freeze-thaw cycle. The<br />
Schlenk flask was tightly sealed and transferred to an argon-purged glove box. Microfiber<br />
mats and thin films of PET were submersed in the solution for 8 h at ambient temperature,<br />
after which they were removed, promptly rinsed with methanol and deionized water, and<br />
then sonicated in deionized water for 10 min.<br />
The thickness of the thin PET films was measured by variable-angle spectroscopic<br />
ellipsometry (J.A. Woollam) at a 70º incidence angle before and after each modification step<br />
to discern the PNIPAAm brush height. Surface chemical composition was monitored by XPS<br />
performed on a Kratos Analytical AXIS ULTRA spectrometer at a take-off angle of 90º. The<br />
FTIR analysis of the PET microfibers was conducted in transmission mode on a Nicolet 6700<br />
spectrometer after embedding the microfiber mats in potassium bromide pellets. For each<br />
sample, 1024 scans were acquired after background correction at a resolution of 4 cm -1 .<br />
Resultant XPS and FTIR spectra were analyzed using the Vision and Omnic Specta software<br />
suites, respectively. The thermoresponsive behavior of PET and PET-PNIPAAm microfibers<br />
was interrogated by measuring the WCA at different temperatures via the sessile drop<br />
technique on a Ramé-Hart Model 100-00 instrument. As-spun and modified PET microfibers<br />
209
were coated with ≈16 nm of Au, and their diameter and surface morphology were examined<br />
by field-emission SEM performed on a JEOL 6400F electron microscope operated at 5 kV.<br />
Results and Discussion<br />
The diameters of electrospun PET microfibers, prepared according to the protocol<br />
provided in the Experimental section and measured by scanning electron microscopy (SEM),<br />
are 450±100, 800±200 and 1200±300 nm for 6, 8 and 10% (w/w) solutions, respectively, of<br />
PET in hexafluoroisopropanol (HFIP). The surfaces of unmodified PET microfibers<br />
consistently appear smooth (cf. Figure 1) with some slight dimpling observed occasionally<br />
along the fiber axis. Microfibers modified with thermoresponsive PNIPAAm brushes have<br />
been generated in a sequence of four steps, which are depicted schematically in Figure 1.<br />
Briefly, APTES molecules are attached to the PET surface via aminolysis between PET and<br />
the primary amine of APTES. Next, the ethoxysilane groups on APTES are hydrolyzed to<br />
generate silanol groups for BMPUS attachment. Finally, PNIPAAm brushes are grown<br />
directly from the PET microfiber surface. A second SEM image displaying PET microfibers<br />
modified with PNIPAAm brushes is included for comparison in Figure 1 to demonstrate that<br />
these microfibers appear marginally rougher than the as-spun microfibers at the end of the<br />
modification and brush growth process. The difference in microfiber morphology is almost<br />
indiscernible and the PNIPAAm brushes on spin-coated PET films on silicon wafers appears<br />
smooth, combination of these verifies that the brush is uniformly distributed on the surface of<br />
the microfibers. Below, we provide a detailed assessment of each of the steps in this<br />
polymerization sequence.<br />
210
In Figure 2, Fourier-transform infrared (FTIR) spectra are presented for three materials:<br />
(a) as-spun microfibers (PET), (b) APTES-modified PET microfibers following hydrolysis<br />
(PET-SiOH) and (c) PET microfibers with PNIPAAm brushes (PET-PNIPAAm). The<br />
appearance of new peaks located at 1650 cm -1 (amide I band) 1550 cm -1 (amide II band),<br />
1470 cm -1 , and 3300 cm -1 in Figure 2b is due to the formation of secondary amide groups,<br />
thereby confirming the grafting of APTES to the PET microfiber surface. Previous reports 27<br />
regarding the surface modification of PET with APTES could not detect the amidation<br />
reaction via FTIR due to a very low signal-to-noise ratio. Detection of these groups by FTIR<br />
in the present work is attributed to the large surface area afforded by the microfibers.<br />
Successful attachment of APTES can also be inferred from the surface properties of modified<br />
microfibers upon exposure to acidic water, which promotes hydrolysis of the ethoxysilane<br />
groups to silanol groups. Resulting changes in static water contact angle (WCA) and<br />
specimen thickness are measured on flat PET films spun-cast on silicon wafer.<br />
Corresponding values of WCA for films of PET-SiOH and PET after hydrolysis are 50�0.8˚<br />
and 71�0.8˚, respectively, whereas that for untreated PET is 75�0.2˚. In addition, the results<br />
of X-ray photoelectron spectroscopy (XPS) measurements shown in Figure 3a reveal the<br />
existence of a small N1s, Si2s and Si2p peaks at 400, 150 and 100 eV, respectively. These<br />
peaks correspond to 0.6 atom% N and 1.1 atom% Si from the hydrolyzed APTES on the<br />
PET-SiOH surface. In the next step, BMPUS molecules are attached to the PET-SiOH<br />
surface (cf. Figure 1) to serve as initiator centers for the "grafting from" polymerization of<br />
NIPAAm.<br />
211
Subsequent growth of PNIPAAm brushes from the initiator centers at the fiber surface is<br />
verified by the FTIR and XPS spectra presented in Figures 2c and 3b, respectively. The<br />
characteristic secondary amide IR vibrations located at 1650, 1550, 1470, and 3300 cm -1 are<br />
the most pronounced for PET-PNIPAAm microfibers. In addition, the appearance of a<br />
relatively intense N1s peak at 400 eV in Figure 3b indicates an elevated concentration of N,<br />
which is consistent with the presence of PNIPAAm brushes. Quantitation of this spectrum<br />
yields the following atomic concentrations: 76.8�0.4% C, 11.6�0.5% N and 11.6�0.3% O.<br />
These values agree favorably with theoretical concentrations (75.0% C, 12.5% N and 12.5%<br />
O) obtained from the chemical structure of PNIPAAm. The high-resolution C1s spectra<br />
included in the insets of Figures 3a and 3b likewise demonstrate that the PNIPAAm brushes<br />
cover the PET film surface. In Figure 3a, the spectrum displays peaks at 289.0 and 286.6 eV<br />
corresponding to O-C=O and C-O functionalities, respectively. These signature peaks for<br />
PET disappear upon growth of the PNIPAAm brushes, which are responsible for a new peak<br />
at 287.8 eV (N-C=O groups) and a shoulder at 286.1 eV (C-N bonds). 32 Since the XPS<br />
fingerprint for PET is lost upon PNIPAAm brush growth, it can be inferred that the thickness<br />
of the dry brushes is at least the probe depth of XPS (~10 nm). According to ellipsometry<br />
measurements of PET-PNIPAAm films on silicon wafer, the dry thickness of the PNIPAAm<br />
brush after a polymerization time of 30 min is ≈40 nm, which, assuming an average grafting<br />
density of 0.45 chains/nm 2 , corresponds to a molecular weight of ≈48 kDa. 33 Although the<br />
microfibers possess a curved surface, we contend that, on the basis of the brush gyration<br />
212
diameter (≈40 nm) relative to the microfiber diameter (600-1200 nm), the thickness of the<br />
PNIPAAm brush does not differ substantially from that produced on a flat film.<br />
The thermoresponsiveness of the PNIPAAm brushes grown on PET microfibers is first<br />
evaluated with WCA experiments performed successively above and below the Tc of<br />
PNIPAAm, as shown in Figure 4. The WCA of unmodified PET microfibers at 25˚C (Figure<br />
4a) is �125˚, which is higher than that of a flat PET film (75˚) because of the "rough" nature<br />
of the microfiber mat. Despite this increase in surface roughness, the size of the water droplet<br />
on the surface of unmodified PET microfibers does not change during the course of the<br />
measurement, and the measured WCA remains constant. This result also verifies that no<br />
significant evaporation of water takes place during the course of the WCA measurement<br />
because liquid evaporation during WCA measurement may sometimes reduce the apparent<br />
contact angle values due to pinning of the contact line. In Figure 4b, the WCA of the<br />
unmodified PET microfibers at 60˚C is �124˚ and likewise does not change, which suggests<br />
that water evaporation is negligible. Cycling the specimen between these two temperatures in<br />
Figures 4c and 4d yields comparable results, confirming that the PET surface stays<br />
hydrophobic. Measured WCA values of PET-PNIPAAm microfibers, on the other hand,<br />
display significantly different behavior. At 25˚C (Figure 4a), the WCA is also �125˚ when<br />
the water droplet is initially placed on the microfiber surface, but quickly decreases to 0˚ in<br />
just over 40 s as the water is wicked by the hydrophilic PNIPAAm brushes on the surface of<br />
the microfibers. When the temperature is increased beyond Tc of PNIPAAm to 60˚C (Figure<br />
4b), the water droplet is not strongly affected by the microfiber due to the increased<br />
213
hydrophobicity of the PNIPAAm chains, and the WCA is �124˚. Repetition of these<br />
measurements upon thermal cycling in Figures 4c and 4d confirm that the thermorespon-<br />
siveness of PNIPAAm brushes on PET microfibers is reversible with no evidence of<br />
hysteresis.<br />
A second probe of the thermoresponsive nature of PNIPAAm brushes on PET<br />
microfibers employs Au nanoparticles as tracers. Previous studies 29,34 have established that<br />
Au nanoparticles attach to PNIPAAm chains via hydrogen bonding between the citrate<br />
groups present on the nanoparticle surface and the amide groups on PNIPAAm. To discern<br />
the extent to which the PNIPAAm brushes could bind Au nanoparticles, electrospun PET<br />
microfibers have been submerged in a 0.05 mg/ml suspension of Au nanoparticles in<br />
deionized water for 24 h at the same two temperatures examined in Figure 4, i.e., 25 and<br />
60ºC. Images acquired by SEM after drying the fibers reveal that the nanoparticle loading on<br />
the surface of PET-PNIPAAm microfibers is significantly higher at 25ºC (Figure 5a) than at<br />
60ºC (Figure 5b). This difference is attributed to the thermoresponsiveness of the PNIPAAm<br />
chains, which are hydrophilic and swell in water at temperatures below Tc, but become<br />
hydrophobic and collapse in water at temperatures above Tc. As a result of such temperature-<br />
driven swelling or contracting of the brush, the number of NIPAAm units available for<br />
attachment of the Au particles increases or decrease, respectively, which, in turn, governs the<br />
concentration of Au nanoparticles bound to PNIPAAm.<br />
214
Conclusions<br />
In this study, we have demonstrated that the surface of electrospun PET microfibers can<br />
be modified via amidation of the amine group on APTES with the ester group on PET to<br />
permit further chemical modification ultimately resulting in the growth of polymer brushes<br />
by ATRP. Step-by-step examination of the PET surface during the modification sequence,<br />
along with quantitative analysis whenever possible, verifies expectations, and establishes the<br />
sequence as a straightforward and viable route for PET microfiber functionalization. The<br />
thermoresponsive behavior of the PNIPAAm brushes on PET microfibers has been<br />
investigated using both contact angle measurements to determine the nature of the modified<br />
PET surface and Au nanoparticle tracers to determine the extent of brush swelling at<br />
temperatures below and above the lower critical solution temperature of PNIPAAm in water.<br />
Surface functionalization of electrospun PET microfibers using this approach and PNIPAAm<br />
in particular yields mechanically robust and highly porous mats that are temperature-<br />
sensitive, which means that they are suitable candidates for diverse technologies as<br />
responsive filters, scaffolds, delivery vehicles, and sensors.<br />
Acknowledgments: This work was supported by the United Resource Recovery Corporation<br />
and the National Science Foundation through a Graduate Fellowship (K. E. R.).<br />
215
Figures<br />
Figure A1.1. Sequence of surface modification steps employed in this study to functionalize<br />
electrospun PET microfibers with thermoresponsive PNIPAAm brushes. The steps require<br />
deposition and amidation of APTES (a), followed by hydrolysis of the ethoxysilane groups<br />
on APTES to form silanol groups (b), which permit attachment of BMPUS (c) and<br />
subsequent ATRP of NIPAAm to yield PNIPAAm brushes (d). The top and bottom SEM<br />
images display PET and PET-PNIPAAm microfibers, respectively.<br />
216
Figure A1.2. FTIR spectra of (a) as-spun PET, (b) PET-SiOH and (c) PET-PNIPAAm<br />
microfibers. Spectra arranged in the same order in the ex 35 ded views reveal the appearance of<br />
peaks associated with the formation of secondary amide moieties (dotted lines; see text for<br />
assignments).<br />
217
Figure A1.3. XPS spectra of (a) PET-SiOH microfibers and (b) PET-PNIPAAm microfibers.<br />
The survey scans confirm the presence of N upon amidation of PET by APTES in (a) and<br />
PNIPAAm brush formation in (b). The high-resolution insets show the C1s peak (� 285 eV)<br />
before (a) and after (b) PNIPAAm brush growth.<br />
218
Figure A1.4. Cyclic WCA measurements of as-spun PET ( ) and PET-PNIPAAm ( )<br />
microfibers at temperatures (in ºC) below and above the Tc of PNIPAAm: (a) 25, (b) 60, (c)<br />
25, and (d) 60. The error bars correspond to one standard deviation in the data.<br />
219
Figure A1.5. SEM images acquired from PET-PNIPAAm microfibers exposed to aqueous<br />
suspensions of Au nanoparticles at temperatures (labeled) below and above the Tc of<br />
PNIPAAm. The illustrations in the insets (not drawn to scale) portray the conformation of<br />
the PNIPAAm brush at each temperature.<br />
220
References<br />
(1) Taylor, G. Proceedings of the Royal Society of London Series a-Mathematical and Physical<br />
Sciences 1969, 313, 453.<br />
(2) Shin, Y. M.; Hohman, M. M.; Brenner, M. P.et al. Appl. Phys. Lett. 2001, 78, 1149.<br />
(3) Fridrikh, S. V.; Yu, J. H.; Brenner, M. P.et al. Physical Review Letters 2003, 90.<br />
(4) Chae, S. K.; Park, H.; Yoon, J.et al. Advanced Materials 2007, 19, 521; Son, W. K.; Youk, J.<br />
H.; Lee, T. S.et al. Macromolecular Rapid Communications 2004, 25, 1632; Dzenis, Y. Science 2004,<br />
304, 1917.<br />
(5) Sundarrajan, S.; Ramakrishna, S. Journal of Materials Science 2007, 42, 8400.<br />
(6) Yao, C.; Li, X. S.; Neoh, K. G.et al. Appl. Surf. Sci. 2009, 255, 3854.<br />
(7) Lin, J.; Qiu, S. Y.; Lewis, K.et al. Biotechnol. Bioeng. 2003, 83, 168.<br />
(8) Sun, X. Y.; Shankar, R.; Borner, H. G.et al. Advanced Materials 2007, 19, 87; Sun, X. Y.;<br />
Nobles, L. R.; Borner, H. G.et al. Macromolecular Rapid Communications 2008, 29, 1455.<br />
(9) Dann, J. R. Journal of Colloid and Interface Science 1970, 32, 302.<br />
(10) Chen, J. L.; Chu, B.; Hsiao, B. S. Journal of Biomedical Materials Research Part A 2006,<br />
79A, 307.<br />
(11) Muller, K.; Quinn, J. F.; Johnston, A. P. R.et al. Chem. Mater. 2006, 18, 2397.<br />
(12) Ho, C. C.; Chen, W. S.; Shie, T. Y.et al. Langmuir 2008, 24, 5663.<br />
(13) Luong, N. D.; Moon, I. S.; Lee, D. S.et al. Materials Science & Engineering C-Biomimetic<br />
and Supramolecular Systems 2008, 28, 1242; Dong, F. X.; Li, Z. Y.; Huang, H. M.et al. Mater. Lett.<br />
2007, 61, 2556.<br />
(14) Ye, P.; Xu, Z. K.; Wu, J.et al. Biomaterials 2006, 27, 4169.<br />
221
(15) Wang, Z. G.; Wan, L. S.; Xu, Z. K. Soft Matter 2009, 5, 4161.<br />
(16) Winblade, N. D.; Nikolic, I. D.; Hoffman, A. S.et al. Biomacromolecules 2000, 1, 523.<br />
(17) Chronakis, I. S.; Milosevic, B.; Frenot, A.et al. Macromolecules 2006, 39, 357.<br />
(18) Kaur, S.; Ma, Z.; Gopal, R.et al. Langmuir 2007, 23, 13085.<br />
(19) Lee, S.; Obendorf, S. K. Text. Res. J. 2007, 77, 696.<br />
(20) Liao, S.; Murugan, R.; Chan, C. K.et al. Journal of the Mechanical Behavior of Biomedical<br />
Materials 2008, 1, 252.<br />
(21) Zeng, J.; Aigner, A.; Czubayko, F.et al. Biomacromolecules 2005, 6, 1484.<br />
(22) Bhat, R. R.; Tomlinson, M. R.; Wu, T.et al. In Surface- Initiated Polymerization Ii 2006; Vol.<br />
198, p 51.<br />
(23) Kidoaki, S.; Ohya, S.; Nakayama, Y.et al. Langmuir 2001, 17, 2402.<br />
(24) Roux, S.; Demoustier-Champagne, S. Journal of Polymer Science Part A: Polymer Chemistry<br />
2003, 41, 1347; Bech, L.; Elzein, T.; Meylheuc, T.et al. European Polymer Journal 2009, 45, 246.<br />
(25) Farhan, T.; Huck, W. T. S. European Polymer Journal 2004, 40, 1599.<br />
(26) Fadeev, A. Y.; McCarthy, T. J. Langmuir 1998, 14, 5586.<br />
(27) Ellison, M. S.; Fisher, L. D.; Alger, K. W.et al. Journal of Applied Polymer Science 1982, 27,<br />
247; Avny, Y.; Rebenfeld, L. Journal of Applied Polymer Science 1986, 32, 4009.<br />
(28) Bhat, R. R.; Genzer, J. Applied Surface Science 2006, 252, 2549.<br />
(29) Matyjaszewski, K.; Miller, P. J.; Shukla, N.et al. Macromolecules 1999, 32, 8716.<br />
(30) Tomlinson, M. R.; Efimenko, K.; Genzer, J. Macromolecules 2006, 39, 9049; Bhat, R. R.;<br />
Tomlinson, M. R.; Genzer, J. Macromolecular Rapid Communications 2004, 25, 270.<br />
(31) Beamson, G.; Briggs, D. J. High resolution XPS of organic polymers : the Scienta ESCA300<br />
database; Wiley: Chichester England ; New York, 1992.<br />
222
(32) Tomlinson, M. R.; Genzer, J. Langmuir 2005, 21, 11552.<br />
(33) Gupta, S.; Agrawal, M.; Uhlmann, P.et al. Chemistry of Materials, 22, 504<br />
223
APPENDIX II<br />
Generation of Functional PET Microfibers through Surface-Initiated<br />
Abstract<br />
Polymerization<br />
Ali Evren Özçam, Kristen E. Roskov, Richard J. Spontak and Jan Genzer<br />
In this study, we report on a facile and robust method by which poly(ethylene<br />
terephthalate) (PET) surfaces can be chemically modified with functional polymer brushes<br />
while avoiding chemical degradation. The surface of electrospun PET microfibers has been<br />
functionalized by growing poly(dimethylaminoethyl methacrylate) (PDMAEMA) and<br />
poly(2-hydroxyethyl methacrylate) (PHEMA) brushes through a multi-step chemical<br />
sequence that ensures retention of mechanically robust microfibers. Polymer brushes are<br />
grown via "grafting from" atom-transfer radical polymerization after activation of the PET<br />
surface with 3-aminopropyltriethoxysilane. Spectroscopic analyses confirm the expected<br />
reactions at each reaction step, as well as the ultimate growth of brushes on the PET<br />
microfibers. Post-polymerization modification reactions have likewise been conducted to<br />
further functionalize the brushes and impart surface properties of biomedical interest on the<br />
PET microfibers. Antibacterial activity and protein resistance of PET microfibers<br />
functionalized with PDMAEMA and PHEMA brushes, respectively, are demonstrated,<br />
224
thereby making these surface-modified PET microfibers suitable for filtration media, tissue<br />
scaffolds, delivery vehicles, and sensors requiring mechanically robust support media.<br />
Introduction<br />
Electrospinning produces solid polymer fibers with diameters ranging from several tens<br />
of nanometers up to several microns. These nano/microfibers possess a high ratio of surface<br />
area to volume and are typically organized in high-porosity mats that are suitable for use in a<br />
broad range of applications involving (but not limited to) filters, 1 sensors, 2 nanocomposites, 3<br />
tissue engineering scaffolds, 4 drug delivery vehicles, 5 and energy storage media. 6 During<br />
electrospinning, a polymer solution or melt with acceptable viscosity and conductivity levels<br />
is subjected to an electric field acting between a syringe needle and a collector plate. When<br />
electrostatic forces overcome the surface tension of the liquid at the tip of the needle, a<br />
charged polymer solution/melt jet is emitted from the resulting conical structure known as<br />
the Taylor cone. 7 The jet undergoes a whipping process during which any solvent present<br />
evaporates, and the polymer is commonly collected as a dry, randomly oriented fiber mat on<br />
the grounded collector plate. 8 Electrospinning represents an appealing and facile means of<br />
nano/microfiber production due to its relatively straightforward setup and the ability to tune<br />
independent fiber properties on the basis of both solution/melt characteristics and process<br />
parameters.<br />
Although the structural features of electrospun nano/microfibers are advantageous, the<br />
bulk properties of such fibers tend to lack the (multi)functionality that is needed for many<br />
technologies. One way to overcome this problem is to create composite nano/microfibers by<br />
225
incorporating chemically and/or physically different species (molecules or nanoparticles) into<br />
the fibers to enhance, for example, mechanical, 9 electrical, 10 magnetic, 11 or optical 12<br />
properties. Because functional species intended for use on polymer surfaces often exhibit<br />
reduced surface activity when incorporated in a polymer matrix prior to electrospinning, they<br />
may not always locate at the surface where their functionality is desired. 13 For instance, when<br />
antibacterial biocides are added to a polymer prior to electrospinning, their efficacy is greatly<br />
compromised, and they may become unable to attack airborne pathogens. 14 Sun et al. 15 have,<br />
however, established that polarizable peptide-containing copolymers added to a polymer<br />
prior to electrospinning can be brought to the surface of nano/microfibers by the applied<br />
electric field, thereby resulting in fibers that are concurrently electrospun and<br />
biofunctionalized. Alternatively, the surface of electrospun nano/microfibers can be modified<br />
through the covalent bonding of poly(quarternary ammonium), which likewise creates a<br />
permanent antibacterial surface. 16<br />
Because polymer surfaces typically possess low surface energy, they must be pretreated<br />
chemically or physically to obtain an active surface suitable for subsequent<br />
functionalization. 17 Physical methods by which to activate a polymer surface include plasma<br />
treatment, 18 'layer' formation, 19 UV treatment, 14 mineralization, 18 etching, 20 or inclusion of a<br />
reactive composite material. 21 Once chemically-active groups reside on the surface, covalent<br />
bonding, 22 immobilization, 23 and electrostatic interactions 24 can be used to attach reactive<br />
groups to the fiber surface. Modification of only the fiber surface can make commodity and<br />
engineering plastics in particular suitable for applications wherein the fibers interact with<br />
226
their environment, such as molecular filtration, 25 protective textiles, 26 tissue scaffolds, 27 and<br />
drug delivery. 5 A synthetic polymer that shows particular promise in this regard is<br />
poly(ethylene terephthalate) (PET), and electrospun PET microfibers have already been<br />
considered in applications that benefit from the mechanical strength, transparency, and<br />
solvent resistance of PET. 28 As with most organic polymers, however, PET does not possess<br />
good adhesion and wetting properties because of its inherently low surface energy (42<br />
mJ/m 2 ). Application of electrospun PET microfibers as functional materials therefore<br />
necessitates alteration of their surface properties without compromising their bulk<br />
characteristics.<br />
Modification of PET surfaces has been conducted by a variety of chemical methods,<br />
including chemical treatment (e.g., hydrolysis, 29,30,31 reduction, 31,32,33 aminolysis, 30,32,33,34<br />
glycolysis, 31 polyelectrolyte deposition, 35 surface graft polymerization after surface<br />
activation 34,36 ) and physical modification (e.g., plasma, 37,38 ultraviolet/ozone, 38,39 flame, 38<br />
corona treatment, 38,40 electrical discharge, 41 ion beam bombardment, 42 and laser treatment 43 ).<br />
Since most of these surface modification techniques involve, purposefully or inadvertently,<br />
polymer degradation, careful selection of experimental conditions is imperative for the<br />
successful surface modification of PET microfibers without degrading the bulk polymer and<br />
its desirable mechanical properties. Grafting polymer brushes on surfaces represents an<br />
attractive approach by which to modify and control the surface properties of materials.<br />
Surface-initiated graft polymerization has been performed successfully on flat surfaces with a<br />
variety of monomers and polymerization methods. 44 Specifically, atom transfer radical<br />
227
polymerization (ATRP) has been employed 45,46 extensively because (i) its controlled<br />
implementation does not require ultrapurification of the chemicals used, and (ii) it can be<br />
used to polymerize numerous functional monomers, such as N-isopropylacrylamide<br />
(NIPAAm), 47 2-(dimethylamino)ethyl methacrylate (DMAEMA) 48 and 2-hydroxyethyl<br />
methacrylate (HEMA), 49 as well as others.<br />
Graft polymerization on PET surfaces has been reported by Roux and Demoustier-<br />
Champagne 36 and Bech et al. 50 (for styrene), as well as Farhan and Huck 51 (for NIPAAm).<br />
These efforts employ various means of attaching surface initiators for "grafting from"<br />
polymerization. For instance, Roux and Demoustier-Champagne 36 have attached free-radical<br />
polymerization initiators to the surface of PET via electrostatic interactions and covalent<br />
bonding after surface activation by saponification and oxidation. Farhan and Huck 51 and<br />
Bech et al. 50 have alternatively attached ATRP initiators after activating the PET surface by<br />
plasma treatment and aminolysis, respectively. The major drawback of these approaches —<br />
viz., saponification, aminolysis, and plasma treatment — is that they often induce severe<br />
degradation of PET and promote a roughened surface topography. Because of the<br />
nano/micrometer dimensions of electrospun PET fibers, it is paramount that material<br />
degradation and surface roughening must be minimized. In this work, we have elected to<br />
functionalize PET microfiber surfaces by means of 3-aminopropyltriethoxysilane (APTES).<br />
Bùi et al., 32 Fadeev and McCarthy, 52 and Xiang et al. 53 have demonstrated that the primary<br />
amine group in APTES inserts into the PET chain via an amidation reaction with negligible<br />
degradation to bulk PET. In this reaction mechanism the triethoxysilane groups of APTES<br />
228
are exposed at the air interface, and subsequent hydrolysis of the ethoxysilane units yields<br />
silanol groups on the PET surface. These groups are suitable as attachment points for an<br />
ATRP initiator, such as [11-(2-bromo-2-methyl)propionyloxy] undecyltrichlorosilane<br />
(BMPUS). We use this approach to grow PDMAEMA and PHEMA brushes on electrospun<br />
PET microfibers and a battery of analytical techniques to characterize the properties of<br />
electrospun PET microfibers before and after surface polymerization of DMAEMA and<br />
HEMA via ATRP. We also investigate the post-polymerization modification of the<br />
corresponding PDMAEMA and PHEMA brushes via quarternization and fluorination,<br />
respectively, and demonstrate the antibacterial and protein-resistance properties of these<br />
functionalized PET microfiber mats.<br />
Experimental<br />
Materials<br />
Food-grade recycled PET flakes were kindly supplied by United Resource Recovery<br />
Corporation (Spartanburg, SC). Anhydrous toluene, 2-chlorophenol, methanol, iodomethane,<br />
iodopropane, iodobutane, bromoethane, bromopropane, bromobutane, trifluoroacetic<br />
anhydride (TFAA), fibrinogen from human plasma, 1X-PBS buffer (0.137 M NaCl, 0.0027<br />
M KCl, and 0.0119 M phosphates), APTES, DMAEMA, HEMA, Cu(I) bromide (CuBr),<br />
Cu(II) bromide (CuBr2), Cu(I) chloride (CuCl), Cu(II) chloride (CuCl2), bipyridine, and<br />
N,N,N',N',N"-pentamethyldiethylenetriamine (PMDETA) were all purchased from Sigma-<br />
229
Aldrich (St. Louis, MO) and used as-received. Hexafluoroisopropanol (HFIP) was obtained<br />
from Oakwood Products Inc. (Estill, SC).<br />
Brush Growth/Modification<br />
The PET flakes were dissolved in HFIP at different polymer concentrations and<br />
electrospun at 10 kV to generate microfibers possessing different diameters. Thin PET films<br />
measuring 12 and 180 nm thick were likewise spin-coated on silicon wafers from 0.5 and 3<br />
wt% solutions, respectively, in 2-chlorophenol. The latter specimens allowed us to follow<br />
each modification step by measuring film thickness increments associated with the various<br />
chemical modification steps and protein adsorption. Fiber mats and thin films were kept<br />
under vacuum for at least 48 h prior to use to remove entrapped solvent. The initiator for<br />
ATRP was BMPUS, synthesized as described earlier 46 and deposited on the surface of PET<br />
microfibers and films after activation of the surface with APTES. 54 Polymer brushes<br />
composed of either PDMAEMA or PHEMA were subsequently grown from the BMPUS-<br />
decorated PET surfaces by ATRP according to established protocols. 48 For instance, 10.09 g<br />
HEMA was mixed with 6.81 g of methanol, 1.88 g of water and 0.63 g of bipyridine in an<br />
Ar-purged Schlenk flask, and oxygen was removed via three freeze-thaw cycles. After<br />
removal of oxygen, CuCl (0.18 g) and CuCl2 (0.01 g) were added to the solution and 1 more<br />
freeze-thaw cycle was performed. This ATRP solution was transferred to a tightly sealed<br />
Schlenk flask, which was stored in an Ar-purged glove box. Fiber mats and films decorated<br />
with BMPUS were submerged in the ATRP solutions for 6 and 8 h to produce PDMAEMA<br />
and PHEMA brushes, respectively. After removal from the ATRP solution, the samples were<br />
230
insed promptly with methanol and deionized water, and then sonicated in deionized water<br />
for 10 min.<br />
The PDMAEMA brushes grown on PET microfibers and silicon wafers were<br />
quarternized with iodomethane, iodopropane, iodobutane, bromoethane, bromopropane, and<br />
bromobutane in acetonitrile at 60˚C for �20 h. An excess amount of quarternization agents<br />
was added to the glass vial containing PDMAEMA-modified PET microfiber mats and<br />
acetonitrile to yield fully quarternized (q) PDMAEMA brushes. In similar fashion, the<br />
PHEMA brushes were fluorinated with TFAA to discern the effect of fluorinated PHEMA<br />
(fPHEMA) on protein adsorption. In this case, TFAA was used to bind fluorinated moieties<br />
to the hydroxyl terminus of the HEMA pendant group. All reactions were conducted at<br />
ambient temperature in the gas phase, and the samples were washed with copious amounts of<br />
ethanol and water and dried under reduced pressure before protein adsorption experiments. In<br />
both of the post-polymerization modification reactions listed above, bare (i.e., brush-free)<br />
PET microfibers were immersed in the post-polymerization modification reaction mixtures as<br />
controls.<br />
Material Characterization<br />
The thicknesses of the PET films deposited on silicon wafer were measured with<br />
variable-angle spectroscopic ellipsometry (VASE, J.A. Woollam) at an incidence angle of<br />
70º (between the beam and the surface normal) before and after each modification step to<br />
measure the approximate PDMAEMA and PHEMA brush thicknesses on the PET<br />
microfibers. In addition, the thickness of the polymer brushes after quarternization,<br />
231
fluorination, and protein adsorption was also measured with VASE to determine the extent of<br />
these post-polymerization modification steps. The surface chemical composition of modified<br />
microfibers was measured after each modification step by X-ray photoelectron spectroscopy<br />
(XPS) performed on a Kratos Axis Ultra DLD spectrometer at a take-off angle of 90º (under<br />
these conditions the probing depth of XPS is estimated 55 to be ≈9-10 nm). Fourier transform<br />
infrared (FTIR) spectroscopy was utilized to monitor chemical changes that occurred on the<br />
surface of the PET microfibers after modification. Spectra were recorded on a Nicolet 6700<br />
spectrometer after embedding microfiber mats in KBr pellets for analysis in transmission<br />
mode, and resulting data were analyzed by the Omnic Specta software. For each sample,<br />
1024 scans were collected at a resolution of 4 cm -1 . As-spun and surface-modified PET<br />
microfibers were coated with ≈8 nm of Au, and their diameter and surface morphology were<br />
examined by field-emission scanning electron microscopy (SEM) performed on a JEOL<br />
6400F electron microscope operated at 5 kV.<br />
Antibacterial Activity<br />
The PET microfibers decorated with a qPDMAEMA brush were subjected to<br />
antibacterial testing using a modified ASTM standard (E2149-01 Standard Test Method for<br />
Determining the Antimicrobial Activity of Immobilized Antimicrobial Agents under Dynamic<br />
Contact Conditions). Here, E. coli, a model gram-negative bacteria, was grown in a Lauria-<br />
Bertani (LB) medium overnight to yield a bacteria population of 5 x 10 8 according to UV-Vis<br />
spectrophotometry. After serial dilutions, the modified PET microfiber mats (measuring �1<br />
cm 2 in area) were incubated in a suspension containing 3 x 10 5 bacteria in sterile conical<br />
232
tubes at 37�C while being shaken at 300 rpm for 1 h. The resultant suspension was then<br />
diluted with LB medium to a desired concentration and spread on L-agar plates. The L-agar<br />
plates were incubated at 37°C for 18 h. Each surviving cell developed into a distinct bacterial<br />
colony and provided information regarding bacterial activity. The number of viable cells was<br />
measured in terms of colony forming units (CFUs) on each plate.<br />
Protein Resistance<br />
A 0.1 mg/ml solution was prepared at the isoelectric point of fibrinogen (FIB, at pH =<br />
5.5) by dissolving FIB in 1X-PBS buffer solution (0.2% NaN3 was added to the buffer to<br />
prevent bacterial growth). The solution was passed through a 0.2 �m filter, and adsorption<br />
studies of FIB were conducted by incubating substrates in protein solution for 16 h at<br />
ambient temperature. Both fluorinated and unmodified PHEMA brushes on PET microfibers<br />
and films were tested alongside bare PET microfibers and films. After incubation, samples<br />
were washed thoroughly with deionized water, dried under reduced pressure and stored in<br />
glass vials for further characterization. The thickness of the adsorbed FIB layer was<br />
measured by VASE on flat samples (PET films on silicon wafers), and the corresponding<br />
nitrogen surface concentration was measured by XPS to ascertain the amount of adsorbed<br />
FIB.<br />
Results and Discussion<br />
The diameters of electrospun PET microfibers, prepared according to the protocol<br />
provided in the Experimental section and measured by SEM, are 450±100, 800±200 and<br />
1200±300 nm for 6, 8 and 10 wt% solutions, respectively, of PET in HFIP. The surfaces of<br />
233
unmodified PET microfibers appear consistently smooth, as is evident in Figure 1. Functional<br />
PDMAEMA and PHEMA brushes have been grown on PET microfibers in the sequence of<br />
four steps reported earlier 54 for PNIPAAm brushes. Briefly, APTES molecules are attached<br />
to the PET surface via aminolysis between PET and the primary amine of APTES. Next, the<br />
ethoxysilane groups on APTES are hydrolyzed to generate silanol groups for BMPUS<br />
attachment. Finally, PDMAEMA and PHEMA brushes are grown directly from the PET<br />
microfiber surface via ATRP.<br />
As reported previously by Bùi et al. 32 and Fadeev and McCarthy, 52 the primary amine<br />
group in APTES reacts with the ester functionality in PET by forming an amide bond via<br />
aminolysis (cf. Figure 1). Both studies claim that aminolysis of PET with APTES does not<br />
degrade bulk PET as opposed to aminolysis of PET with short alkyl amines, since the latter<br />
can diffuse into a PET fiber and react all the way through, and thus weaken, the fiber. 30,33<br />
The presence of bulky triethoxysilane group on APTES molecules hinders the diffusion of<br />
APTES into PET by increasing the size of the molecule, changing the solubility of the alkyl<br />
amine to which it is attached and creating a protective surface layer (which serves to impede<br />
the diffusion of other APTES molecules). While neither Fadeev and McCarthy 52 nor<br />
Howarter and Youngblood 56 could detect the formation of amide groups on PET due to the<br />
small population of amide groups available on their flat samples, the presence of amide<br />
groups on PET-SiOH microfiber surfaces has been directly confirmed via FTIR analysis by<br />
Ozcam et al. 54 as a result of the enlarged surface area afforded by electrospun PET<br />
microfibers. The appearance of new peaks at 1650 (amide I band), 1550 (amide II band),<br />
234
3300, 1470, and 3300 cm -1 are attributed to the formation of secondary amide groups on the<br />
surface of PET microfibers. Attachment of APTES, followed by hydrolysis of the exposed<br />
triethoxysilane groups in acidic water (pH ≈ 4.5-5.0), yields further reactive silanol groups,<br />
as indicated by both a decrease in water contact angle (WCA) and associated thickness<br />
measurements performed on flat PET films on silicon wafers. For instance, the WCAs of<br />
APTES-modified PET and virgin PET films are 50˚�0.8˚ and 71˚�0.8˚, respectively, after<br />
exposure to acidic water, in contrast to the WCA of native PET (75˚�0.2˚). In addition, XPS<br />
spectra collected from PET-SiOH microfibers confirm the existence of a small nitrogen N1s,<br />
Si2s and Si2p peaks at 400, 150 and 100 eV, respectively, which correspond to 0.6 atom%<br />
nitrogen and 1.1 atom% silicon present on the PET-SiOH surface.<br />
Attachment of BMPUS molecules to the PET-SiOH surface as initiator centers for<br />
"grafting from" polymerization of DMAEMA and HEMA, followed by the ATRP conditions<br />
described in the Experimental section, results in the formation of dry brushes measuring ≈50<br />
and ≈45 nm thick, respectively, as determined by VASE analysis of thin spin-coated PET<br />
films on silicon wafers. Here, we assume that the thicknesses of brushes grown on silicon<br />
wafers is comparable to that produced on the microfibers, since the microfibers are relatively<br />
large and possess negligible curvature on the size scale of the brushes. Examples of PET<br />
microfibers after brush growth are presented in Figure 2 and verify that the chemical<br />
reactions undertaken have no discernible effect on microfiber morphology. Corresponding<br />
FTIR spectra of the polymer brushes, along with spectra acquired from electrospun PET and<br />
PDMAEMA and PHEMA brushes grown directly on silicon wafers, are provided in Figure 3.<br />
235
The spectra of PDMAEMA and PHEMA brushes on silicon wafer are included to point out<br />
the chemical changes that occur on the PET microfibers. Careful comparison of these spectra<br />
confirms that PDMAEMA and PHEMA brushes grew from the surface of PET microfibers.<br />
The appearance of new stretching vibrations located at 2770 and 2820 cm -1 for the<br />
PDMAEMA brush (blue line in Figure 1a), for instance, reflects the C-H bond of the –<br />
N(CH3)2 group of PDMAEMA. Likewise, the increase in peak intensity at �3400 cm -1 for the<br />
PHEMA brush (blue line in Figure 1b) is a consequence of the broad –OH peak originating<br />
from PHEMA.<br />
The chemical compositions of PDMAEMA and PHEMA brushes grown from the surface<br />
of PET microfibers have been assessed by XPS, and resulting values are listed in Table 1.<br />
The theoretical values of these compositions are calculated on the basis of the number of<br />
atoms present on each repeat unit of both polymers and the assumption that the brush<br />
thickness is larger than the probing depth of XPS (�10 nm). Representative XPS spectra of<br />
PET microfibers with grafted PDMAEMA and PHEMA brushes are plotted for comparison<br />
in Figure 4. Bare PET exhibits 2 ionization peaks, one for carbon (at 285 eV) and the other<br />
for oxygen (at 536 eV). Corresponding surface concentrations, computed from the areas<br />
under these curves, are 73.2�0.4 (71.4) and 26.8�0.4 (28.6) atom% for carbon and oxygen,<br />
respectively, which agree favorably with the theoretical values provided in parentheses. On<br />
one hand, growth of a PDMAEMA brush on the surface of PET microfibers is responsible<br />
for the appearance of the nitrogen peak at 400 eV (cf. Figure 4b). Quantitation of such XPS<br />
spectra results in surface concentrations of 73.6�0.5, 7.6�0.1 and 18.8�0.5 atom% for<br />
236
carbon, nitrogen and oxygen, respectively. Introduction of a PHEMA brush, on the other<br />
hand, does not change the number or the position of the peaks recorded in XPS spectra.<br />
Instead, the relative peak areas are affected so that the surface concentrations become<br />
70.3�0.5 and 29.7�0.5 atom% for carbon and oxygen, respectively. These concentration<br />
values measured experimentally for PDMAEMA and PHEMA brushes grown on PET<br />
microfibers are in good quantitative agreement with the theoretical values determined on the<br />
basis of the chemical structures of the individual species (cf. Table 1).<br />
Ellipsometry measurements of flat PET films on silicon wafer, in conjunction with<br />
independent XPS measurements conducted on PET microfiber surfaces, suggest that the<br />
polymer brushes completely cover the PET surfaces, since the dry thicknesses of the brushes<br />
exceed the probing depth of XPS. The characteristic XPS "fingerprint" of PET disappears<br />
from the high-resolution spectra (displayed in the insets of Figure 4) after growing the<br />
PDMAEMA and PHEMA brushes. Introduction of the peak corresponding to the C-N bond<br />
at 286.1 eV serves to broaden the peaks at 285.0 (the C-C bond) and 286.6 eV (the C-O<br />
bond) for the PDMAEMA brush grown on PET microfibers. In the case of the PHEMA<br />
brush, the intensity of the peak located at 286.6 eV is larger than that at 285.0 eV relative to<br />
the XPS spectrum of bare PET. The peak at 290.0 eV, which corresponds to the O-C=O<br />
groups of acrylates, is present for both PDMAEMA and PHEMA brushes grown on the PET<br />
microfibers. 57<br />
Post-polymerization modification reactions have been performed on the PDMAEMA and<br />
PHEMA brushes grafted to the surface of PET microfibers to introduce antibacterial and<br />
237
protein resistance properties, respectively. One of the potential applications of PDMAEMA<br />
after quarternization of the dimethylamino groups on the DMAEMA repeat unit is as an<br />
antibacterial material. Polymer chains quarternized with alkyl halides possess positive<br />
charges and hydrophobic alkyl chains, which induce cation exchange and penetration through<br />
the bacterial cell membrane, respectively. These result in disruption of membrane integrity<br />
and death of bacterial cells. 58 Antibacterial properties of quarternary ammonium compounds<br />
(QACs) have been reported earlier in solution 59 and on solid surfaces. 60,61,62 The latter has an<br />
important advantage over free QACs because they are covalently attached to substrates,<br />
which, in turn, permit repeated use with limited biocidal release to the environment. 63<br />
Quarternization of the PDMAEMA brush grown on the surface of PET microfibers has been<br />
achieved with alkyl bromides differing in length to yield a polycationic brush. Conversely,<br />
the PHEMA brush can be modified to resist protein adsorption, 64 which remains a significant<br />
challenge in biomedical applications involving artificial implants. Adsorption of biomass on<br />
the surface of functional materials degrades the functionality over time. Biomass<br />
accumulation begins with protein adsorption and denaturation on any surface with which<br />
proteins come in contact. Protein adsorption on various surfaces has been studied extensively<br />
over the past several decades, and the incorporation of ethylene glycol and fluorinated units<br />
into polymeric coatings have been found to be among the most effective at reducing the<br />
propensity for protein adsorption.<br />
In the present study, several quarternization agents differing in alkyl length —<br />
iodomethane, iodopropane, iodobutane, bromoethane, bromopropane, and bromobutane —<br />
238
have been used to introduce positive charges into the PDMAEMA brush grown on PET<br />
microfibers and generate a polycationic qPDMAEMA brush with antibacterial properties.<br />
Similarly, TFAA has been used to fluorinate the –OH groups of the PHEMA brush so that<br />
the effect of fPHEMA on the protein resistance of functionalized PET microfiber mats can be<br />
probed. The morphologies of PET microfibers after these post-polymerization modification<br />
reactions are visible in Figure 5 and verify that a microfibrous network of the electrospun<br />
mat is retained. Chemical modification of PDMAEMA and PHEMA brushes grown on<br />
silicon wafers (not on PET film) with quarternization and fluorination agents, respectively,<br />
results in multiple changes in the FTIR spectra. For example, the stretching vibrations<br />
located at 2770 and 2820 cm -1 for the PDMAEMA brush in Figure 6a are attributed to the C-<br />
H bond of the –N(CH3)2 group. These peaks disappear completely after quarternization.<br />
Water absorbed by the more hydrophilic qPDMAEMA brush is responsible for the<br />
appearance of the peak located at �3400 cm -1 . New peaks reflecting the formation of C-CO-<br />
CF bonds (at 1789 cm -1 ) and C-F bonds (at 1224 and 1157 cm -1 ) likewise appear after<br />
conversion of PHEMA to fPHEMA in Figure 6b. Moreover, the –OH groups of PHEMA are<br />
consumed during the fluorination reaction with TFAA, and the peak located at �3400 cm -1<br />
disappears. It is noteworthy that the FTIR spectra collected from PDMAEMA and PHEMA<br />
brushes grown on PET microfibers before and after quarternization (PDMAEMA) and<br />
fluorination (PHEMA) possess the same characteristic peaks in Figure 6, thereby providing<br />
evidence that the brushes grown on the PET microfibers are functionalized.<br />
239
The chemical compositions of brushes grown on PET microfibers and silicon wafers after<br />
quarternization and fluorination reactions have been measured by XPS. Examination of the<br />
corresponding XPS spectra (data not shown) reveals the appearance of new peaks for iodine<br />
or bromine after quarternization of PDMAEMA and fluorine after fluorination of PHEMA.<br />
Quantitation of these spectra yields the surface concentrations listed in Table 2 for<br />
qPDMAEMA (with alkyl bromides) and Table 3 for fPHEMA. Interestingly, the<br />
concentration of bromine in the qPDMAEMA brush grown on PET microfibers is �50%<br />
greater than that in the qPDMAEMA brush on silicon wafer. While this difference was<br />
initially attributed to the adsorption or absorption of alkyl bromides on/in PET, XPS spectra<br />
obtained from bare PET microfibers exposed to the quarternization medium for the same<br />
reaction time reveal no existence of bromine. Therefore, we propose that this difference is a<br />
result of the curved nature of the PET microfibers, which apparently possess a lower steric<br />
hindrance (due to the higher surface area) for the quarternization reaction as compared to a<br />
flat surface. The same trend is also observed for the quarternization reaction of PDMAEMA<br />
brushes with alkyl iodides. In contrast, the extent of fluorination of the PHEMA brush grown<br />
on PET microfibers and silicon wafers is similar, and these values are in agreement with<br />
those reported earlier for TFAA-modified PHEMA brushes. 64 This observation, which differs<br />
from the results obtained for qPDMAEMA brushes, may be due to the smaller size of TFAA<br />
relative to the alkyl halides and the gas-phase reaction of TFAA (wherein TFAA molecules<br />
can diffuse through the brush and completely react with all available –OH groups without<br />
restriction). Arifuzzaman et al. 64 have demonstrated that the surface concentration of TFAA-<br />
240
modified PHEMA brushes on silicon wafer does not change as a function of XPS take-off<br />
angle, which evinces that (i) PHEMA brushes react homogeneously throughout the XPS<br />
probing depth and (ii) the gas-phase reaction of TFAA is quantitative with PHEMA brushes<br />
irrespective of the substrate on which they are grown. We hasten to add that exposure of bare<br />
PET microfibers to TFAA did not alter the surface composition of the bare PET, according to<br />
XPS analysis.<br />
The presence of QACs endows the surface of the PET microfibers with antibacterial<br />
properties due to the presence of cationic groups that disrupt cell membranes and induce<br />
bacterial lysis. 65 In the case of gram negative bacteria such as E. coli, the phosphate groups<br />
of lipopolysaccharide molecules located in the outer bacterial membrane are stabilized by<br />
divalent cations, which would otherwise strongly repel each other, via bridging and<br />
neutralizing. Bacteria lose their natural counterions and their outer membrane is destabilized<br />
upon interacting with QACs due to the electrostatic compensation of these charges with the<br />
cationic charges of the QACs. Thus, the release of counterions from the outer cell wall<br />
initiates the death of the bacteria. 63,65,66 Quarternization of the PDMAEMA brush on PET<br />
microfibers with alkyl bromides differing in methylene length produces string (quenched)<br />
polycationic brushes on the microfiber surface. As reported earlier, 60,61,67 the antibacterial<br />
efficacy of a QAC depends on the extent of quarternization, as well as the length of the alkyl<br />
chain in the quarternization agent. The extent of quarternization dictates the number of<br />
positive charges available to interact with the bacterial membrane, whereas the length of the<br />
alkyl chain affects the antibacterial efficacy by governing the depth of penetration through<br />
241
the cell wall. In general, antibacterial efficiency increases as the length of the alkyl spacer is<br />
increased, but deteriorates after 6 methylene units. 61 As seen in Figure 7a, the presence of a<br />
polycationic qPDMAEMA brush on PET microfibers provides antibacterial properties<br />
against E. coli as the number of CFUs on the agar plates with qPDMAEMA-modified<br />
microfibers is lower than on those with PDMAEMA-modified microfibers. In addition, the<br />
antibacterial efficiency of the qPDMAEMA brush increases substantially with increasing<br />
alkyl length of the quarternization agent from bromoethane to bromobutane, as indicated by<br />
the results provided in Figure 7b.<br />
The resistance of PHEMA and fPHEMA brushes to protein adsorption on flat surfaces<br />
has been recently investigated, and the presence of PHEMA 49 and fPHEMA 64 brushes has<br />
been found to reduce protein adsorption, depending on the graft density and molecular<br />
weight of the brush. In this work, we only examine the protein resistance of a PHEMA brush<br />
grown on PET microfibers before and after fluorination with TFAA. Several different<br />
samples including PHEMA brushes on PET microfibers, fPHEMA brushes on PET<br />
microfibers, PHEMA brushes on silicon wafer, fPHEMA brushes on silicon wafer, bare PET<br />
microfibers and bare PET microfibers exposed to TFAA have all been incubated in FIB<br />
solution for 16 h. Adsorption of FIB on flat substrates has been monitored by measuring the<br />
brush thickness with VASE (on silicon wafers) and the surface nitrogen concentration (due to<br />
FIB) with XPS (on fibers and silicon wafers). Comparing the FIB layer thickness on flat<br />
surfaces reveals that the presence of a PHEMA brush dramatically reduces protein<br />
adsorption. According to the results presented in Figure 8, the thickness of FIB plummets<br />
242
from �4 nm to almost 0 nm after in the presence of a PHEMA brush, and this reduction is<br />
corroborated by XPS data that confirm a corresponding decrease in nitrogen concentration<br />
from 15.1 to 0.6 atom%. The amount of FIB adsorbed on spin-coated PET film is comparable<br />
to that adsorbed on bare silica wafer, but the concentration of adsorbed FIB on bare PET<br />
microfiber (with and without TFAA treatment) is noticeably lower than that on spin-coated<br />
PET film. Introduction of a PHEMA brush on PET microfibers effectively prevents FIB<br />
absorption, but quaternization of the brush does not appear to afford further improvement. In<br />
contrast, fluorination of the PHEMA brush grown on silicon wafer slightly improves protein<br />
resistance, as discerned from both thickness and XPS results.<br />
Conclusions<br />
In this work, we have demonstrated that the surface of electrospun PET microfibers can<br />
be controllably modified via the amidation reaction of the amine group on APTES with the<br />
ester group of PET and subsequent growth of functional polymer brushes (PDMAEMA and<br />
PHEMA) by ATRP. Post-polymerization modification of these brushes has been conducted<br />
by quarternization (PDMAEMA) and fluorination (PHEMA) reactions. None of these brush-<br />
growing or post-functionalization reactions have any discernible deleterious effect on the<br />
morphology of the PET microfibers and, by inference, their robust mechanical properties.<br />
The improved antibacterial efficacy of quarternized PDMAEMA brushes and protein<br />
resistance of (fluorinated) PHEMA brushes grown on PET microfibers are established. These<br />
functional microfiber mats are suitable for use as affinity filters, antibacterial clothing and<br />
responsive sensors. Specifically, we envisage that these modified PET microfiber mats can<br />
243
e employed as multi-use filters for water purification applications, in which case the<br />
stability of such brushes must be ascertained as a function of pH and temperature. In this and<br />
related technologies, the ability of surface-modified microfibers to withstand environmental<br />
stresses is of paramount importance, which is why we have elected to use electrospun PET<br />
microfibers and why we have<br />
chosen a chemical reaction route that does not compromise the mechanical robustness of<br />
PET.<br />
Acknowledgments<br />
This work was supported by the United Resource Recovery Corporation and the National<br />
Science Foundation through a Graduate Fellowship (K. E. R.).<br />
244
Tables<br />
Table A2.1. Compositions of PET microfiber surfaces with grafted PDMAEMA and<br />
PHEMA brushes from XPS analysis..<br />
PET<br />
microfiber<br />
PDMAEMA<br />
brush<br />
PHEMA<br />
brush<br />
Species analyzed<br />
245<br />
Concentration (atom%)<br />
Carbon Nitrogen Oxygen<br />
Theoretical 71.4 � 28.6<br />
Experimental 73.2�0.4 � 26.8�0.4<br />
Theoretical 72.7 9.1 18.2<br />
Experimental 73.6�0.5 7.6�0.1 18.8�0.5<br />
Theoretical 66.7 � 33.3<br />
Experimental 70.3�0.5 � 29.7�0.5
Table A2.2. Compositions of PET microfiber surfaces and silicon wafer modified with<br />
grafted PDMAEMA brushes after quarternization.<br />
Species analyzed<br />
qPDMAEMA on PET microfiber<br />
with bromoethane<br />
qPDMAEMA on silicon wafer<br />
with bromoethane<br />
Bromoethane on PET microfiber<br />
(control)<br />
qPDMAEMA on PET microfiber<br />
with bromopropane<br />
qPDMAEMA on silicon wafer<br />
with bromopropane<br />
Bromopropane on PET microfiber<br />
(control)<br />
qPDMAEMA on PET microfiber<br />
with bromobutane<br />
qPDMAEMA on silicon wafer<br />
with bromobutane<br />
Bromobutane on PET microfiber<br />
(control)<br />
246<br />
Concentration (atom%)<br />
Carbon Nitrogen Oxygen Bromine<br />
73.9 5.3 17.3 3.5<br />
71.2 7.2 19.2 2.4<br />
71.6 � 28.4 �<br />
74.6 5.7 16.5 3.2<br />
72.4 6.7 18.2 2.7<br />
73.7 � 26.3 �<br />
74.0 5.2 17.3 3.5<br />
73.5 6.4 17.8 2.3<br />
72.6 � 27.4 �
Table A2.3. Compositions of PET microfiber surfaces and silicon wafer modified with<br />
grafted PHEMA brushes after fluorination.<br />
Species analyzed<br />
247<br />
Concentration (atom%)<br />
Carbon Oxygen Fluorine<br />
fPHEMA on PET microfiber 54.4 25.0 20.6<br />
fPHEMA on silicon wafer 53.2 24.6 22.2<br />
TFAA-treated PET microfiber<br />
(control)<br />
74.2 25.3 0.5
Figures<br />
Figure A2.1. Synthetic strategy for growing functional polymers on electrospun PET<br />
microfibers. The deposition and subsequent hydrolysis of APTES is followed by attachment<br />
of BMPUS, which provides access to a variety of "grafting from" reactions. The fiber color<br />
and corresponding reactive species are color-matched. The SEM image shows bare<br />
(unmodified) PET microfibers electrospun from HFIP.<br />
248
Figure A2.2. SEM images acquired from electrospun PET microfibers with (a) PDMAEMA<br />
and (b) PHEMA brushes. The solution concentrations used to generate the PET microfibers<br />
was 8 wt%.<br />
249
Figure A2.3. FTIR spectra collected from systems with (a) PDMAEMA and (b) PHEMA<br />
brushes. Spectra correspond to bare electrospun PET microfibers (dotted black lines),<br />
brushes grown on silicon wafers (solid black lines) and brushes grown on the PET<br />
microfibers (solid blue lines).<br />
250
Figure A2.4. XPS spectra collected from (a) electrospun PET microfibers, as well as PET<br />
microfibers functionalized with (b) PDMAEMA and (c) PHEMA brushes. A high-resolution<br />
carbon-edge spectrum is included in the inset of each panel.<br />
251
FigureA2.5. SEM images acquired from electrospun PET microfibers with postfunctionalized<br />
(a) qPDMAEMA (using bromobutane) and (b) fPHEMA brushes. The<br />
solution concentrations used to generate the PET microfibers were 8 wt%.<br />
252
Figure A2.6. FTIR spectra collected from systems with (a) PDMAEMA and (b) PHEMA<br />
brushes. Spectra correspond to original and post-functionalized brushes grown on silicon<br />
wafers (black and red, respectively), as well as original and post-functionalized brushes<br />
grown on PET microfibers (blue and green, respectively).<br />
253
Figure A2.7. In (a), photographs of E. coli colonies on L-agar plates containing bare PET<br />
microfibers, as well as PET microfibers modified with a PDMAEMA brush and postquaternized<br />
with bromoethane, bromopropane and bromobutane (labeled) after an incubation<br />
period of 18 h at 37°C. The dependence of the number of colony forming units (CFUs) on<br />
the length of the alkyl bromide used is evident in (b). For reference, the CFU corresponding<br />
to the bare PET microfibers is indicated by the red line.<br />
254
Figure A2.8. Surface nitrogen concentration (left ordinate, red bars) and fibrinogen thickness<br />
(right ordinate, blue squares) for various systems containing silicon wafer, electrospun PET<br />
microfibers, PHEMA brushes and post-functionalized fPHEMA brushes.<br />
255
References<br />
[1] R. Gopal, S. Kaur, C. Y. Feng, C. Chan, S. Ramakrishna, S. Tabe, T. Matsuura, J. Membr.<br />
Sci. 2007, 289, 210.<br />
[2] S. K. Chae, H. Park, J. Yoon, C. H. Lee, D. J. Ahn, J.-M. Kim, Adv. Mater. 2007, 19, 521.<br />
[3] R. H. Baughman, A. A. Zakhidov, W. A. de Heer, Science 2002, 297, 787.<br />
[4] B. M. Min, G. Lee, S. H. Kim, Y. S. Nam, T. S. Lee, W. H. Park, Biomaterials 2004, 25,<br />
1289.<br />
[5] J. Zeng, A. Aigner, F. Czubayko, T. Kissel, J. H. Wendorff, A. Greiner, Biomacromol. 2005,<br />
6, 1484.<br />
[6] (a) Y. Dzenis, Science 2004, 304, 1917; (b) L. Chen, L. Bromberg, J. A. Lee, H. Zhang, H.<br />
Schreuder-Gibson, P. Gibson, J. Walker, P. T. Hammond, T. A. Hatton, G. C. Rutledge, Chem.<br />
Mater., 22, 1429.<br />
[7] G. Taylor, Proc. Royal Soc. A (London) 1969, 313, 453.<br />
[8] Y. M. Shin, M. M. Hohman, M. P. Brenner, G. C. Rutledge, Appl. Phys. Lett. 2001, 78,<br />
1149.<br />
[9] F. Ko, Y. Gogotsi, A. Ali, N. Naguib, H. H. Ye, G. L. Yang, C. Li, P. Willis, Adv. Mater.<br />
2003, 15, 1161.<br />
[10] E. J. Ra, K. H. An, K. K. Kim, S. Y. Jeong, Y. H. Lee, Chem. Phys. Lett. 2005, 413, 188.<br />
[11] A. Wang, H. Singh, T. A. Hatton, G. C. Rutledge, Polymer 2004, 45, 5505.<br />
[12] K. E. Roskov, K. A. Kozek, W.-C. Wu, R. K. Chhetri, A. L. Oldenburg, R. J. Spontak, J. B.<br />
Tracy, Langmuir 2011 (in press).<br />
[13] K. M. Sawicka, P. Gouma, J. Nanoparticle Res. 2006, 8, 769.<br />
256
[14] C. Yao, X. S. Li, K. G. Neoh, Z. L. Shi, E. T. Kang, Appl. Surf. Sci. 2009, 255, 3854.<br />
[15] (a) X.-Y. Sun, R. Shankar, H. G. Boerner, T. K. Ghosh, R. J. Spontak, Adv. Mater. 2007, 19,<br />
87; (b) X.-Y. Sun, L. R. Nobles, H. G. Boerner, R. J. Spontak, Macromol. Rapid Commun. 2008, 29,<br />
1455.<br />
[16] J. Lin, S. Y. Qiu, K. Lewis, A. M. Klibanov, Biotechnol. Bioeng. 2003, 83, 168.<br />
[17] J. P. Deng, L. F. Wang, L. Y. Liu, W. T. Yang, Prog. Polym. Sci. 2009, 34, 156.<br />
[18] J. L. Chen, B. Chu, B. S. Hsiao, J. Biomed. Mater. Res. A 2006, 79A, 307.<br />
[19] K. Muller, J. F. Quinn, A. P. R. Johnston, M. Becker, A. Greiner, F. Caruso, Chem. Mater.<br />
2006, 18, 2397.<br />
[20] C. C. Ho, W. S. Chen, T. Y. Shie, J. N. Lin, C. Kuo, Langmuir 2008, 24, 5663.<br />
[21] (a) N. D. Luong, I. S. Moon, D. S. Lee, Y. K. Lee, J. D. Nam, Mater. Sci. Eng. C 2008, 28,<br />
1242; (b) F. X. Dong, Z. Y. Li, H. M. Huang, F. Yang, W. Zheng, C. Wang, Mater. Lett. 2007, 61,<br />
2556.<br />
[22] P. Ye, Z. K. Xu, J. Wu, C. Innocent, P. Seta, Biomaterials 2006, 27, 4169.<br />
[23] Z. G. Wang, L. S. Wan, Z. K. Xu, Soft Matter 2009, 5, 4161.<br />
[24] N. D. Winblade, I. D. Nikolic, A. S. Hoffman, J. A. Hubbell, Biomacromol. 2000, 1, 523.<br />
[25] S. Kaur, Z. Ma, R. Gopal, G. Singh, S. Ramakrishna, T. Matsuura, Langmuir 2007, 23,<br />
13085.<br />
[26] S. Lee, S. K. Obendorf, Textile Res. J. 2007, 77, 696.<br />
[27] S. Liao, R. Murugan, C. K. Chan, S. Ramakrishna, J. Mech. Behavior Biomed. Mater. 2008,<br />
1, 252.<br />
[28] I. S. Chronakis, B. Milosevic, A. Frenot, L. Ye, Macromolecules 2006, 39, 357.<br />
257
[29] (a) J. Dave, R. Kumar, H. C. Srivastava, J. Appl. Polym. Sci. 1987, 33, 455; (b) M. S. Ellison,<br />
L. D. Fisher, K. W. Alger, S. H. Zeronian, J. Appl. Polym. Sci. 1982, 27, 247; (c) E. M. Saunders, S.<br />
H. Zeronian, J. Appl. Polym. Sci. 1982, 27, 4477; (d) W. Chen, T. J. McCarthy, Macromolecules<br />
1998, 31, 3648.<br />
[30] (a) L. N. Bui, M. Thompson, N. B. McKeown, A. D. Romaschin, P. G. Kalman, The Analyst<br />
1993, 118, 463; (b) Y. Avny, L. Rebenfeld, J. Appl. Polym. Sci. 1986, 32, 4009.<br />
[31] R. Fukai, P. H. R. Dakwa, W. Chen, J. Polym. Sci. A: Polym. Chem. 2004, 42, 5389.<br />
[32] L. Dauginet, A. S. Duwez, R. Legras, S. Demoustier-Champagne, Langmuir 2001, 17, 3952.<br />
[33] S. Roux, S. Demoustier-Champagne, J. Polym. Sci. A: Polym. Chem. 2003, 41, 1347.<br />
[34] (a) Y. L. Hsieh, E. Y. Chen, Ind. Eng. Chem. Prod. Res. Dev. 1985, 24, 246; (b) M. Strobel,<br />
M. J. Walzak, J. M. Hill, A. Lin, E. Karbashewski, C. S. Lyons, J. Adhes. Sci. Tech. 1995, 9, 365.<br />
[35] (a) J. M. Hill, E. Karbashewski, A. Lin, M. Strobel, M. J. Walzak, J. Adhes. Sci. Tech. 1995,<br />
9, 1575; (b) M. J. Walzak, S. Flynn, R. Foerch, J. M. Hill, E. Karbashewski, A. Lin, M. Strobel, J.<br />
Adhes. Sci. Tech. 1995, 9, 1229; (c) D. O. H. Teare, C. Ton-That, R. H. Bradley, Surf. Interface Anal.<br />
2000, 29, 276; (d) C. Ton-That, D. O. H. Teare, P. A. Campbell, R. H. Bradley, Surface Science<br />
1999, 435, 278; (e) A. E. Ozcam, K. Efimenko, C. Jaye, R. J. Spontak, D. A. Fischer, J. Genzer, J.<br />
Electr. Spectr. Related Phen. 2009, 172, 95.<br />
[36] (a) M. Strobel, C. S. Lyons, J. M. Strobel, R. S. Kapaun, J. Adhes. Sci. Tech. 1992, 6, 429;<br />
(b) J. M. Pochan, L. J. Gerenser, J. F. Elman, Polymer 1986, 27, 1058.<br />
[37] D. Briggs, D. G. Rance, C. R. Kendall, A. R. Blythe, Polymer 1980, 21, 895.<br />
[38] P. Bertrand, Y. Depuydt, J. M. Beuken, P. Lutgen, G. Feyder, Nucl. Instr. Meth. Phys. Res. B<br />
1987, 19-2, 887.<br />
258
[39] E. Arenholz, J. Heitz, M. Wagner, D. Bauerle, H. Hibst, A. Hagemeyer, Appl. Surf. Sci.<br />
1993, 69, 16.<br />
[40] R. Barbey, L. Lavanant, D. Paripovic, N. Schuwer, C. Sugnaux, S. Tugulu, H. A. Klok,<br />
Chem. Rev. 2009, 109, 5437.<br />
[41] (a) K. Matyjaszewski, H. Dong, W. Jakubowski, J. Pietrasik, A. Kusumo, Langmuir 2007, 23,<br />
4528; (b) K. Matyjaszewski, P. J. Miller, N. Shukla, B. Immaraporn, A. Gelman, B. B. Luokala, T.<br />
M. Siclovan, G. Kickelbick, T. Vallant, H. Hoffmann, T. Pakula, Macromolecules 1999, 32, 8716.<br />
[42] Y. K. Jhon, R. R. Bhat, C. Jeong, O. J. Rojas, I. Szleifer, J. Genzer, Macromol. Rapid<br />
Commun. 2006, 27, 697.<br />
[43] R. R. Bhat, J. Genzer, Appl. Surf. Sci. 2006, 252, 2549.<br />
[44] R. R. Bhat, B. N. Chaney, J. Rowley, A. Liebmann-Vinson, J. Genzer, Adv. Mater. 2005, 17,<br />
2802.<br />
[45] L. Bech, T. Elzein, T. Meylheuc, A. Ponche, M. Brogly, B. Lepoittevin, P. Roger, Eur.<br />
Polym. J. 2009, 45, 246.<br />
[46] T. Farhan, W. T. S. Huck, Eur. Polym. J. 2004, 40, 1599.<br />
[47] A. Y. Fadeev, T. J. McCarthy, Langmuir 1998, 14, 5586.<br />
[48] J. H. Xiang, P. X. Zhu, Y. Masuda, K. Koumoto, Langmuir 2004, 20, 3278.<br />
[49] A. E. Ozcam, K. E. Roskov, J. Genzer, R. J. Spontak (submitted).<br />
[50] J. C. Vickerman, I. Gilmore, Surface Analysis: The Principal Techniques, 2nd ed., John<br />
Wiley & Sons, Ltd., Chichester, 2009.<br />
[51] J. A. Howarter, J. P. Youngblood, Macromolecules 2007, 40, 1128.<br />
[52] G. Beamson, D. J. Briggs, High Resolution XPS of Organic Polymers: The Scienta ESCA300<br />
Database, Wiley, Chichester, 1992.<br />
259
[53] K. Lewis, A. M. Klibanov, Trends Biotechnol. 2005, 23, 343.<br />
[54] S. Lenoir, C. Pagnoulle, C. Detrembleur, M. Galleni, R. Jerome, J. Polym. Sci. A: Polym.<br />
Chem. 2006, 44, 1214.<br />
[55] (a) J. Huang, R. R. Koepsel, H. Murata, W. Wu, S. B. Lee, T. Kowalewski, A. J. Russell, K.<br />
Matyjaszewski, Langmuir 2008, 24, 6785; (b) J. Lin, S. Y. Qiu, K. Lewis, A. M. Klibanov,<br />
Biotechnol. Prog. 2002, 18, 1082; (c) H. Murata, R. R. Koepsel, K. Matyjaszewski, A. J. Russell,<br />
Biomaterials 2007, 28, 4870; (d) J. Y. Huang, H. Murata, R. R. Koepsel, A. J. Russell, K.<br />
Matyjaszewski, Biomacromol. 2007, 8, 1396.<br />
[56] R. Kugler, O. Bouloussa, F. Rondelez, Microbiology-Sgm 2005, 151, 1341.<br />
[57] S. Arifuzzaman, A. E. Ozcam, K. Efimenko, D. A. Fischer, J. Genzer, Biointerphases 2009,<br />
4, FA33.<br />
[58] P. Gilbert, L. E. Moore, J. Appl. Microbiol. 2005, 99, 703.<br />
[59] Y. Endo, T. Tani, M. Kodama, Appl. Environ. Microbiol. 1987, 53, 2050.<br />
[60] J. A. Lichter, K. J. Van Vliet, M. F. Rubner, Macromolecules 2009, 42, 8573.<br />
260
APPENDIX III<br />
Modification of Melt-spun Isotactic Polypropylene and Poly(lactic acid)<br />
Abstract<br />
Bicomponent Filaments with a Premade Block Copolymer*<br />
Sara A. Arvidson, Kristen E. Roskov, Jaimin J. Patel, Richard J. Spontak,<br />
Russell E. Gorga and Saad A. Khan<br />
While numerous studies have investigated the effect of adding a block copolymer as a<br />
macromolecular surfactant to immiscible polymer blends, no such efforts have sought to alter<br />
the properties of melt-spun bicomponent core-sheath filaments with a nonreactive<br />
compatibilizing agent. In this study, we examine the effect of adding poly[styrene-b-<br />
(ethylene-co-butylene)-b-styrene] (SEBS) triblock copolymer to core-sheath filaments<br />
consisting of isotactic polypropylene (iPP) and poly(lactic acid) (PLA). Incorporation of the<br />
copolymer into blends of iPP/PLA is observed to reduce the size scale of phase separation.<br />
Interfacial slip between molten iPP and PLA layers is evaluated by rheology under steady-<br />
shear conditions. Addition of SEBS to the PLA sheath during filament formation reduces the<br />
tendency of PLA sheaths to crack prior to iPP core failure during tensile testing. In reversed<br />
filament configurations, the copolymer does not hinder the development of molecular<br />
orientation, related to fiber strength, during fiber spinning. Electron microscopy reveals that<br />
the copolymer molecules form unique, highly nonequilibrium morphologies under the<br />
spinning conditions employed here.<br />
261
Introduction<br />
Bicomponent filament spinning involves the co-extrusion of two polymers (or polymer<br />
blends) from the same spinneret into a single filament that consists of both starting materials.<br />
This type of spinning can be configured in a variety of cross-sectional geometries such as<br />
core-sheath, side-by-side, segmented pie, islands in the sea, or trilobal. 1 In this study, we only<br />
consider further the core-sheath arrangement. The benefits of co-spinning two polymers<br />
include a reduction in the cost associated with a single-step process, a net increase in the<br />
performance of fibers and webs as derived from the desirable characteristics of the<br />
constituent polymers, and suppression of an unfavorable rheological behavior (e.g., spinning<br />
a polymer behaving as a Newtonian liquid with a small fraction of a desirable polymer<br />
exhibiting Maxwell properties). 2 Moreover, since the viscoelasticity of the sheath polymer<br />
dictates the mechanics of melt flow during coaxial spinning even if its flow rate and viscosity<br />
are lower than those of the core polymer, core-sheath bicomponent fibers may be<br />
significantly thinner than would otherwise be achieved by spinning the polymers<br />
individually. 2 Lastly, while the bicomponent spinning of two polymers permits retention of<br />
component properties, comparable spinning of pre-mixed polymer blends generally results in<br />
properties that lie intermediate between those of the individual components, thus<br />
compromising the net properties of the fibers. 3<br />
Depending on the thermodynamic compatibility of the polymers involved, bicomponent<br />
spinning can result in filaments or fibers (these words are used interchangeably throughout<br />
text) that fail by splitting when subjected to an external mechanical force. 4 While splittable<br />
262
fibers may be desired in the manufacture of synthetic suede and leather, technical wipes, and<br />
some filtration applications, 5 good adhesion between the individual species comprising<br />
bicomponent fibers is required for maintaining mechanical integrity, developing sutures, or<br />
improving chemical or flammability resistance. 6,7 At the interface separating immiscible<br />
polymers, a relatively low population of entanglements can lead to fiber delamination at<br />
temperatures below the melting temperatures (Tms) of both components. Above the Tm of<br />
each component, subjecting immiscible polymers to external forces may result in “slip” of<br />
one molten polymer across the other. Evaluating the presence of slip and, by inference, the<br />
adequacy of interfacial chain entanglements in the melt, remains a nontrivial task. Zhao and<br />
Macosko 8 have deduced that slip of multilayered samples occurs when a drop in viscosity<br />
accompanies an increase in the number of layers and, hence, interfacial contact area. Jiang 9<br />
has similarly interpreted that a viscosity below the theoretical viscosity discerned from the<br />
reciprocal rule of mixtures (R-ROM) for layered high-density polyethylene/polystyrene<br />
(HDPE/PS) is indicative of slip. Slip has also been proposed as the cause for the viscosity<br />
discontinuity encountered while shearing layered HDPE/PS filled with tracer particles and<br />
observing the layers in situ with confocal microscopy. 10 Park et al. 11 have likewise<br />
investigated multilayer slip by using a sliding plate rheometer equipped with a camera.<br />
Block copolymers, composed of two or more long, covalently-linked sequences of<br />
chemically-dissimilar repeat units, may be used to lower interfacial tension along polymer-<br />
polymer interfaces and thus improve adhesion by promoting chain entanglements. The<br />
apparent results of such compatibilization are a net reduction in slip during extrusion and<br />
263
delamination in formed fibers. 12 Generally speaking, compatibilization is considered to be<br />
effective if an added block copolymer reduces the size scale of phase domains and/or<br />
enhances the mechanical properties of a blend. 3,13 The stabilizing efficacy and spatial<br />
segregation of premade block copolymer molecules along polymer-polymer interfaces has<br />
been previously addressed by Wei et al. 22 and more recently by Gozen et al. 23 Alternatively,<br />
reactive compatibilization of polymer blends can be induced through the use of species that<br />
react along the polymer-polymer interface to form block copolymers in situ. 24 In this spirit,<br />
blends of isotactic polypropylene (iPP) and poly(lactic acid) (PLA) have been modified with<br />
a maleic anhydride (MA)-grafted copolymer, which has been shown 25 to increase the impact<br />
strength of the resultant alloy. Similarly, PP-g-MA has also been reported 26 to reactively<br />
crosslink core-sheath and side-by-side bicomponent fibers composed of nylon-6 and iPP. The<br />
concept of compatibilizing polymer-polymer interfaces that are not blended but rather<br />
contacted, such as those involved in core-sheath fibers or laminates, with premade block<br />
copolymers has largely been ignored. To the best of our knowledge, no prior studies<br />
investigating the core-sheath compatibilization of bicomponent fibers by the addition of a<br />
block copolymer to one component have been reported.<br />
During large-scale mechanical deformation, melt-spun bicomponent fibers composed of<br />
iPP and PLA are observed to possess interfacial voids that extend up to millimeters in length<br />
along the fiber axis. These voids are attributed to inherently poor interfacial adhesion<br />
between iPP and PLA. 4 In this work, we endeavor to compatibilize and thus improve the<br />
mechanical properties of these two non-blended polymers by incorporating a triblock<br />
264
copolymer during melt spinning. In addition to filament property assessment, the<br />
morphology of the block copolymer in filaments is compared to that formed during melt<br />
mixing without extrusion to elucidate the effect of high-shear spinning on block copolymer<br />
structuration. Electron microscopy reveals that unique, nonequilibrium copolymer<br />
morphologies are generated during bicomponent filament spinning. We also discuss the<br />
application of steady-shear rheological methods to evaluate slip at layered iPP-PLA<br />
interfaces and the effect of adding the block copolymer.<br />
Experimental<br />
Materials and Specimen Preparation<br />
The iPP and PLA were provided by Sunoco Chemicals (Pittsburgh, PA; CP360H) and<br />
NatureWorks (Minnetonka, MN; 6202D), respectively. A premixed compound containing a<br />
poly[styrene-b-(ethylene-co-butylene)-b-styrene] (SEBS) triblock copolymer with 18.6 wt%<br />
styrene (according to the manufacturer) and an overall molecular weight of 67 kDa<br />
(according to independent size exclusion chromatography) was supplied by Kraton Polymers<br />
(Houston, TX). While the identity of the compounding material is proprietary, it is midblock-<br />
selective, which indicates that it is more aliphatic than aromatic in nature. We do not,<br />
however, discount the possibility that the compounding species (hereafter referred to as the<br />
"midblock extender") may be partially unsaturated, unlike the EB midblock of the<br />
copolymer. Reagent-grade dichloromethane (DCM) was purchased from Mallinckrodt<br />
Chemicals (Phillipsburg, NJ) and used as-received.<br />
265
Single and bicomponent filaments were melt-spun at various aspirator pressures on the<br />
Partners’ Pilot Spunbond line located in the Nonwovens Cooperative Research Center at<br />
North Carolina State University. All filaments examined here were spun with a total mass<br />
throughput of 0.4 g/hole-min at a fiber composition of 50/50 (w/w) core/sheath. In select<br />
cases, 5 wt% of the PLA was replaced with the SEBS copolymer. In these instances, the PLA<br />
and copolymer were melt-compounded and co-extruded. Confluence of the molten PLA (or<br />
PLA + SEBS) and iPP occurred in the spin pack. Below the spin pack, bicomponent<br />
filaments were directed through the quench zone to an attenuation zone, where the aspirator<br />
pressure controlled the air velocity around the fibers and effectively the fiber spinning<br />
velocity. Non-bonded fibers were collected immediately following extrusion so that the as-<br />
spun fiber morphology could be examined. Fiber diameters were used to calculate the<br />
"spinning velocity" (V) at the point where the fibers solidified according to<br />
V � Q<br />
�A c<br />
where Q is the mass flow rate of polymer per spinneret hole, ρ is the fiber mass density, and<br />
Ac is the cross-sectional �� area of the fiber. For comparison with the bicomponent fibers,<br />
corresponding polymer blends were prepared using a Haake-Buchler HBI System 90 twin-<br />
screw melt mixer operated at 185°C. Binary iPP/PLA blends were immersed in DCM for<br />
~100 h under constant agitation at ambient temperature to selectively dissolve the PLA for<br />
morphological evaluation.<br />
266<br />
(1)
Specimen Characterization<br />
X-ray diffraction (XRD) studies were conducted on a Bruker D-5000 diffractometer<br />
(Madison, WI) equipped with a Highstar area detector and using CuKa radiation (λ = 0.1542<br />
nm) at 40 kV and 30 mA. Resultant 2-dimensional XRD patterns were normalized with<br />
respect to an empty sample holder and analyzed with the Bruker General Area Detector<br />
Diffraction System (GADDS) software. Mechanical testing of fibers was conducted at<br />
ambient temperature on an Instron Model 5544 extensiometer (Norwood, MA) fitted with a 5<br />
N load cell. Single filaments with a gauge length of 28.6 mm were strained at a constant<br />
crosshead speed of 25.4 mm/min. Data were analyzed with the Bluehill v.2 software<br />
package, and a constant volume cylinder was assumed to calculate true stress. Representative<br />
stress-strain curves were obtained for specimens prepared at different fiber configurations<br />
and pressures after at least 10 trials. Optical microscopy of bicomponent fibers was<br />
performed on a Mach-Zehnder type interference microscope by Aus<br />
Jena (Jena, Germany) with polarized light (λ= 546 nm), and digital images were collected on<br />
a CCD camera for birefringence analysis. Both scanning and transmission electron<br />
microscopies (SEM and TEM, respectively) were employed to explore the morphologies of<br />
the fibers and blends prepared here. After using DCM to dissolve the PLA from melt-<br />
processed iPP/PLA blends, the remaining iPP matrix was sputter-coated with ~10 nm of Au<br />
and subsequently analyzed by SEM performed in an environmental FEI XL-30 microscope<br />
operated under high vacuum at 5 kV. The average size and standard deviation of the pores<br />
267
introduced by extracting PLA were discerned by measuring the diameter of 100 pores using<br />
the ImageJ software suite.<br />
For complementary TEM examination of the block copolymer morphology, fibers were<br />
conformally sputter-coated with 30 nm of Au (as a barrier layer to avoid fiber<br />
contamination), embedded in epoxy and microtomed at ambient temperature on a Leica<br />
UltraCut 7 with a diamond knife. Resultant sections were stained for 7 min with the vapor of<br />
0.5% RuO4(aq), which is a selective stain for the phenyl groups on the S blocks of the SEBS<br />
copolymer. Cross-sectional TEM images were acquired on a field-emission Hitachi HF2000<br />
microscope operated at an accelerating voltage of 200 kV. Average microdomain sizes and<br />
their corresponding standard deviations were determined by measuring 50-100 features of<br />
interest, unless otherwise noted, using ImageJ. The zero-shear viscosities of the iPP and PLA<br />
homopolymers with and without copolymer, as well as multilayered samples thereof, were<br />
measured at 185°C under nitrogen on a TA Instruments AR-G2 rheometer equipped with<br />
parallel plates measuring 25 or 40 mm in diameter. Multilayered specimens consisted of 1, 2,<br />
4, or 8 alternating layers of iPP and PLA. Dynamic rheology was likewise performed on the<br />
same instrument operated at 185°C with 25 mm plates and a 1 mm gap. Differential scanning<br />
calorimetry (DSC) was conducted on a TA Instruments Q2000 model calorimeter calibrated<br />
to an indium standard. Scans were carried out at heating rates of 10°C/min under 50 mL/min<br />
N2 purge with samples of approximately 10 mg in standard aluminum pans.<br />
268
Results and Discussion<br />
Bicomponent iPP/PLA Fibers<br />
Lipscomb 27 predicts that, for situations wherein the core polymer undergoes a greater<br />
increase in viscosity during cooling than the sheath polymer, the core polymer bears more of<br />
the spinline tension, which we hasten to add can serve to enhance crystallization and<br />
molecular orientation. Similarly, Kikutani 6 reports that the solidification temperature and<br />
viscosity disparities in co-spun polymers constitute the main factors influencing the "mutual<br />
interactions" of the constituent polymers. This conclusion is interpreted to relate to the ability<br />
of one polymer to direct or influence the crystallization and molecular orientation of the other<br />
polymer. On one hand, we find that the crystallization of PLA is not strongly influenced by<br />
its location (i.e., core or sheath) in bicomponent fibers, as seen in Figure A3.1. The iPP<br />
crystal morphology, on the other hand, is sensitively affected by the fiber configuration. Our<br />
observation that iPP tends to crystallize in the sheath but not in the core, coupled with the<br />
results of Lipscomb 27 and our previous work 28 on the quiescent and stress-induced<br />
crystallization of iPP, suggests that iPP crystallization is due to exposure to the quench air<br />
while in the sheath and is not stress-induced while in the core. The presence of the iPP<br />
mesomorphic phase for most spinning velocities indicates an absence of high tension on the<br />
iPP core when co-spun with a PLA sheath (this may reflect the comparable melting<br />
temperatures and zero-shear viscosities of iPP and PLA, as listed in Table A3.1). In marked<br />
contrast, Kikutani et al. 10 have demonstrated that co-spinning iPP with poly(ethylene<br />
terephthalate) (PET) into bicomponent iPPsheath/PETcore fibers results in sheaths that do not<br />
269
solidify in the draw zone and fibers that could not be drawn as finely as either constituent<br />
polymer. Since the difference in melting points between iPP and PET is significantly greater<br />
(~100°C) than that between iPP and PLA, the reason why this problem is not encountered<br />
here is because the melt viscosities and thermal transitions of iPP and PLA are sufficiently<br />
similar so that neither polymer significantly influences the rheological properties or<br />
solidification behavior of the other, compared to each polymer when spun individually.<br />
According to the results displayed in Figure A3.1, an increase in aspirator pressure is<br />
generally accompanied by a reduction (that is significant from 0 to 10 psi) in fiber diameter<br />
for both single-component and bicomponent fibers. At a given aspirator pressure, the<br />
diameters of bicomponent fibers are often marginally lower than the fiber diameters of either<br />
polymer spun individually. This observation, along with the inherent thermodynamic<br />
incompatibility between iPP and PLA (discussed further in the next section), implies that the<br />
iPP/PLA interface may slip at high spin speeds, which occur at high shear rates. We return to<br />
address the occurrence of slip between molten iPP and PLA, as determined by rheology,<br />
later. Addition of the SEBS copolymer to PLA in bicomponent fibers is expected to influence<br />
the iPP/PLA interface and, by inference, the fiber morphology. Figure A3.2 shows the fiber<br />
diameters of bicomponent fibers co-spun with and without copolymer. As is evident in<br />
Figures A3.1 and A3.2, an increase in aspirator pressure generally promotes a decrease in<br />
fiber diameter. Compared to iPP spun alone, finer fibers result from co-spinning an iPP<br />
sheath around a PLA core (Figure A3.2a), but the addition of copolymer appears to have a<br />
non-systematic effect on fiber diameter. With PLA as the sheath (Figure A3.2b),<br />
270
icomponent fibers are slightly smaller in diameter at moderate spin speeds, and the addition<br />
of copolymer has little statistical effect on fiber diameter over the conditions examined.<br />
Compatibilized iPP/PLA Blends<br />
The interfacial energy between iPP and PLA is related to the surface energy of each polymer<br />
according to Antonoff's rule:<br />
� iPP�PLA � � iPP � � PLA (2)<br />
From Eq. 2, the interfacial energy between iPP and PLA is estimated to be about 9<br />
��<br />
dyn/cm. 33,34 On the basis of the infinite-molecular-weight surface energies of the copolymer<br />
constituents (included in Table A3.1), addition of a SEBS block copolymer to an iPP/PLA<br />
blend lowers the interfacial tension at both the iPP-EB interface (3-5 dyn/cm) and the PS-<br />
PLA interface (~1 dyn/cm). Although Antonoff’s rule is overly simplistic for many systems,<br />
it has been shown 35 to accurately describe the interfacial energy between PS and PLA. The<br />
interfacial energy provides a measure of thermodynamic incompatibility between two<br />
dissimilar species and contributes to the enthalpic portion of the system free energy. As such,<br />
it relates 36,37,38 directly to the Flory-Huggins � interaction parameter and, by extension, to the<br />
corresponding difference in solubility parameters between the two species. The solubility<br />
parameters of all polymer species of interest here are also listed for comparison in Table<br />
A3.1. Solubility parameters are often used to estimate the compatibility of two polymers<br />
insofar as the species are relatively non-polar and mixing is endothermic. While there is no<br />
general guideline for predicting polymer-polymer miscibility from solubility parameters<br />
alone, 30 polymer pairs with nearly identical solubility parameters are more likely to be<br />
271
mutually miscible than those with even modestly different solubility parameters, regardless<br />
of their chemical constitution. 39 On the basis of their solubility parameters, the EB midblock<br />
of the copolymer should be compatible with iPP, whereas the S endblocks of the copolymer<br />
are not expected to show much preference for either iPP or PLA. We cannot comment much<br />
on the compatibility of the midblock extender in the copolymer, but it stands to reason that,<br />
since it is mixed with the EB midblock, it, too, will be compatible with iPP.<br />
To discern if the SEBS copolymer compatibilizes iPP/PLA blends, we examine the<br />
morphologies of blends composed of 50 wt% iPP. Figure A3.3a displays a cross-sectional<br />
SEM image of a melt-mixed iPP/PLA blend after removal of the dispersed PLA phase upon<br />
selective solvent exposure in DCM at ambient temperature. The diameter of the PLA<br />
domains (appearing as pores) is measured to be 5.0 ± 2.9 μm. Replacing 5 wt% of the PLA<br />
with SEBS is found to reduce the PLA domain diameter to 1.4 ± 1.3 μm (cf. Figure A3.3b),<br />
which confirms that the copolymer effectively compatibilizes the iPP/PLA blends, as<br />
anticipated from the thermodynamic considerations discussed above. It immediately follows<br />
that, if the copolymer molecules can locate along the interface between iPP and PLA, they<br />
should reduce slip (if it exists) during extrusion and improve the adhesion between iPP and<br />
PLA. It is of interest to note here that dissolution of the precompounded SEBS in DCM at a<br />
concentration of 5 wt% results in the formation of a cloudy solution that appears to remain<br />
stable to the unaided eye for several months at ambient temperature. We believe that the<br />
observed solution opacity arises from the self-organization of copolymer molecules into<br />
swollen micelles (spherical microemulsions) or vesicles 40 that are sufficiently large to scatter<br />
272
light and capable of encapsulating the midblock extender, which is most likely incompatible<br />
with DCM. A detailed account of this solution nanostructure is, however, beyond the scope<br />
of the present work.<br />
Multilayer Melt Rheology<br />
Various polymer pairs such as PS/poly(methyl methacrylate), PS/HDPE, PS/iPP,<br />
PE/fluoropolymer, and iPP/nylon-6 exhibit incompatibility-induced slip during rheological<br />
testing of layered specimens. 8,9,11 Layered specimens are more representative of the present<br />
bicomponent fibers than are blends, because the two polymer species are melt-contacted<br />
along an artificially-introduced interface rather than along multiple interfaces that develop in-<br />
situ due to thermodynamic instability. Generally speaking, "slip," or negative viscosity<br />
deviation, tends to increase with increasing polymer-polymer incompatibility. To determine<br />
whether iPP and PLA undergo slip during extrusion, rheological testing has been conducted<br />
on alternating multilayers of iPP and PLA. As illustrated in Figure 4, these sandwich<br />
structures are first positioned on the bottom flat plate of the rheometer, and then the top plate<br />
of the rheometer is lowered until it contacts the top polymer layer. We have measured the<br />
shear viscosity of molten polymer multilayers as a function of interfacial area, which is<br />
controllably manipulated by increasing the number of alternating layers, as well as the size of<br />
the plates. The zero-shear viscosities of these multilayers are presented as a function of<br />
interfacial area in Figure A3.4. To put these results into perspective, a melt-spun<br />
bicomponent fiber with an average inner diameter of 20 μm and measuring 1 m long would<br />
possess an interfacial area of approximately 0.6 cm 2 . Despite the greater incompatibility<br />
273
etween iPP and PLA as compared to other polymer pairs, no significant decrease in<br />
viscosity is detected with increasing interfacial area up to an interfacial area of ~90 cm 2 ,<br />
thereby indicating that slip between iPP and PLA is not detected by steady shear rheology at<br />
stresses below ~1 kPa.<br />
One reason for the absence of slip in this work may be due to the low shear rates<br />
accessible with a parallel-plate rheometer relative to capillary rheometers or fiber extrusion.<br />
Slip first becomes apparent, for instance, at interfacial areas between 34 and 152 cm 2 at shear<br />
stresses above 1 kPa for multilayers composed of iPP and PS. 8 Inertial forces cause the<br />
polymer to flow from the plates at stresses above 1 kPa, thereby resulting in poor data<br />
quality. Smaller parallel plates exacerbate this problem. Alternatively, we consider the<br />
manner by which previous studies concluded the existence of slip. While viscosities are<br />
reported, 8,9 the deviation from predicted "no-slip" conditions is often small. Due to the large<br />
variation in viscosity encountered in each sample, we have chosen to repeat each<br />
measurement 7 times in this work. Jiang et al. 9 have reported the viscosity of a PS/HDPE<br />
bilayer with an interfacial area of about 5 cm 2 to be 11% lower than the reciprocal rule of<br />
mixtures (R-ROM). On the basis of this comparison, they conclude this deviation is<br />
representative of slip. To discern the validity of this criterion, we apply several rules of<br />
mixtures to the data in Figure 4. The first is the R-ROM, which has been used to predict the<br />
viscosity of multilayered specimens composed of 2 polymers (indicated by subscripts 1 and<br />
2). It is given by<br />
��<br />
1<br />
� � �1 �<br />
�1 �2 �<br />
�2 �i �i 274<br />
(3)
where the subscripted i corresponds to the interfacial layer, which has few polymer<br />
entanglements and potentially lower viscosity. 41 In Eq. 3, � is the measured viscosity of the<br />
multilayer, , �1 and �2 are the volume fractions of polymers 1 and 2, respectively, and �1 and<br />
�2 are the viscosities of polymers 1 and 2, respectively, measured individually. Since no<br />
difference is evident in Figure 4 up to an interfacial area of ~90 cm 2 , this interfacial layer<br />
contribution is neglected.�<br />
Alternatively, other rules of mixtures should be considered. For example, the standard rule<br />
of mixtures (S-ROM) predicts viscosity according to<br />
��<br />
� � � 1 � 1 � � 2 � 2<br />
Moreover, a logarithmic rule of mixtures (L-ROM) has also been proposed for polymer<br />
blends, viz,<br />
14 14 14 42<br />
log� � � 1 log� 1 � � 2 log� 2 (5)<br />
Other rules include additional terms that attempt to explain deviations from the three<br />
provided in Eqs. 3-5<br />
��<br />
and are not considered here. The multilayer viscosity averaged over all<br />
the interfacial areas in Figure 4 is 754 Pa-s, whereas those predicted by Eqs. 3-5 are 714 (R-<br />
ROM), 746 (S-ROM) and 729 Pa-s (L-ROM). Thus, the S-ROM most closely predicts the<br />
viscosity of our multilayered samples, while the R-ROM is found to give the poorest<br />
prediction of the three. The standard errors of the PLA and iPP viscosities used in the ROM<br />
predictions are 9 and 3%, respectively, which suggests that measured multilayer viscosities<br />
deviating modestly (by 11% according to Jiang et al. 15 ) from predicted values are not<br />
statistically significant in systems composed of iPP and PLA. The relatively large variation in<br />
275<br />
(4)
measured multilayer and pure-component viscosities encountered here is indicative of the<br />
difficulty in confirming the existence of interfacial slip between iPP and PLA on a parallel-<br />
plate rheometer.<br />
Fiber Mechanical Properties<br />
The interface, which is largely responsible for the mechanical properties of bicomponent<br />
fibers (as well as fibers derived from polymer blends), is known 4 to fail during the<br />
mechanical drawing of bicomponent fibers spun from iPP and PLA. To reduce the inherent<br />
incompatibility between iPP and PLA, the SEBS copolymer is compounded with PLA before<br />
bicomponent fibers are co-spun. When PLA with and without copolymer is spun as the core<br />
(Figure A3.5a), the tenacity of the bicomponent fibers increases with increasing aspirator<br />
pressure up to a level near 2 cN/dtex. Incorporation of the copolymer has no systematic<br />
effect, positive or negative, on these results. Recall from Figure A3.1 that the PLA and iPP<br />
are both semi-crystalline in this fiber configuration. If the fibers are spun with an iPP core<br />
and PLA sheath, a similar dependence on aspirator pressure is seen (Figure A3.5b), but the<br />
maximum level attained is slightly lower for fibers with PLA only and lower still (but within<br />
experimental uncertainty) for fibers with a mixture of PLA+SEBS. In this configuration, the<br />
PLA is semi-crystalline, but the iPP is, for the most part, mesomorphic. Recall that, while the<br />
EB midblock of the SEBS copolymer is compatible with iPP, the S endblocks are not<br />
expected, on the basis of solubility parameters alone, to be strongly iPP- or PLA-compatible.<br />
Blending incompatible polymers into bicomponent fibers is expected to decrease fiber<br />
strength due to enlarged interfacial area and reduced interfacial strength. Yet, addition of the<br />
276
SEBS copolymer to PLA as the core (Figure A3.5a) or sheath (Figure A3.5b) does not<br />
compromise the mechanical properties of the fibers, indicating that the copolymer (with<br />
midblock extender) and PLA are not strongly incompatible.<br />
At the lowest aspirator pressure (fiber spinning velocity) in Figure A3.6, addition of<br />
copolymer into the PLA sheath is observed to increase substantially the strain at which<br />
rupture of the sheath occurs. As the aspirator pressure is increased, however, the strain at<br />
which PLA ruptures does not appear to be dependent on copolymer addition. Note that not all<br />
fibers undergo failure of the PLA sheath at lower strains than the iPP core. Rather, in these<br />
cases, a single catastrophic failure signals nearly simultaneous rupture of both polymers.<br />
Such events are accompanied by an abrupt increase in the true strain at break of the fibers.<br />
By adding the SEBS copolymer to PLA, the frequency at which the PLA sheath ruptures<br />
prior to failure of the iPP core is reduced at most aspirator pressures (cf. Figure A3.6), which<br />
indicates that the SEBS-modified PLA is capable of undergoing greater extension prior to<br />
failure. In the event that the PLA sheath does not fail before the iPP core (i.e., the sheath and<br />
core co-rupture) in any of the tested specimen, the frequency in Figure 6 is shown as 0%.<br />
While the Tg (Figure A3.7) and melt viscoelasticity (Figure A3.8) of PLA are not greatly<br />
affected by the incorporation of SEBS, the elastomeric nature of the copolymer, coupled with<br />
its intrinsic ability to self-organize into nanostructural elements, may serve to improve the<br />
elasticity of the PLA sheath, which, in turn, promotes an increase in the strain at which the<br />
PLA sheath ruptures. In Figure A3.7, addition of the SEBS copolymer alters the Tg of PLA<br />
by just over 1°C, which is considered to be within instrumental uncertainty. The melt<br />
277
frequency (�) spectra displayed in Figure A3.8 show little variation upon addition of the<br />
SEBS copolymer to PLA. In both cases, the dynamic loss modulus (G") scales as � 1.0 in the<br />
terminal region, which agrees with the behavior of entangled homopolymers (� 1 ). The<br />
analogous scaling behavior of the dynamic storage modulus (G'), which is � 2 for entangled<br />
homopolymers, changes upon copolymer addition from � 1.9 to � 1.6 . While this subtle<br />
reduction in slope may signify a copolymer-induced change in the molten structure, it is<br />
reasonable to expect that such a change might be more apparent in the solid state (where the<br />
styrenic endblocks are glassy) than in the melt. The copolymer-induced reduction in the<br />
frequency of PLA rupture at low strains may also indicate improved adhesion along the<br />
iPP/PLA interface, which would promote greater stress transfer to the iPP core and which<br />
would permit the PLA to support a higher stress before rupturing.<br />
Previously, some of us have introduced 4 a facile optical method for estimating the<br />
molecular orientation of bicomponent core/sheath fibers from true stress-true strain curves<br />
when the refractive indices of the core and sheath polymers significantly differ. Figure A3.9<br />
shows the progression of matching a fiber with an iPP core and PLA sheath to liquids of<br />
known refractive index so that the birefringence of the sheath, which is related to molecular<br />
orientation and fiber strength, can be determined. These images confirm that the conformal<br />
PLA sheath completely wets the iPP core. The liquid surrounding the fiber must possess a<br />
refractive index (RI) that is similar to those of the two species in the fiber to yield clear<br />
fringes (dark bands) that can be followed through each interface. Because the refractive<br />
indices of the iPP core and PLA sheath are considerably different (1.504 and 1.542,<br />
278
espectively, at 20°C for unoriented samples), no single liquid can provide clear fringes for<br />
both the core and sheath simultaneously, which explains why the fringes blur at the core-<br />
sheath and/or sheath-liquid interface in each of the images in Figure A3.9. In addition, while<br />
the interface of unstrained fibers appears continuous for the fibers in this study, birefringence<br />
measurements would be difficult or altogether impossible for strained iPPcore/PLAsheath fibers<br />
exhibiting voids at the polymer-polymer interface. Therefore, using the method described<br />
elsewhere, 4 we estimate the molecular orientation of PLAcore/iPPsheath fibers with and without<br />
added SEBS copolymer using stress-strain curves.<br />
The strain shift of single-component and bicomponent fibers, which relates proportionally<br />
to molecular orientation, is presented as a function of spinning velocity in Figure A3.10.<br />
Here, spinning velocity, rather than aspirator pressure, is used to facilitate comparison of<br />
birefringence from fibers produced by other spinning methods, such as melt spinning or<br />
electrospinning, that do not require an aspirator pressure. Bicomponent fibers exhibit<br />
markedly increased strain shift relative to iPP and PLA alone, and addition of the SEBS<br />
copolymer to the PLA core does not inhibit molecular orientation in the iPP sheath. This<br />
observation is consistent with previous studies 4,6 reporting that the sheath component dictates<br />
flow mechanics for core/sheath fiber extrusion, as well as the ultimate properties of<br />
bicomponent fibers, since the sheath component experiences the greatest stress in both the<br />
melt and solid phases. Spinning with an iPP sheath and a PLA (or PLA+SEBS) core serves to<br />
focus the spinline stress over a smaller cross-sectional area, which results in higher molecular<br />
orientation in the iPP sheath. While the sheath component may control flow mechanics, the<br />
279
core polymer is crucial to achieve the synergistic effect of enhanced molecular orientation in<br />
the sheath polymer beyond that which can be realized by spinning either polymer<br />
individually. The master stress-strain curve for PLA required in this methodology has been<br />
developed for PLA alone, not with SEBS copolymer. Therefore, we do not report strain shifts<br />
for iPPcore/PLAsheath fibers with and without SEBS to avoid attributing effects introduced by<br />
SEBS to changes in PLA molecular orientation.<br />
Nonequilibrium Copolymer Morphologies<br />
The morphologies of triblock copolymers, such as the SEBS copolymer employed in this<br />
study, have been the subject of numerous studies. Most commercial triblock copolymers are<br />
designed as thermoplastic elastomers with dispersed glassy microdomains embedded in, and<br />
connected to, a continuous, rubbery matrix. 46 Addition of a midblock-selective oil, 47<br />
tackifying resin 48 or homopolymer 49 to a triblock copolymer can yield the same<br />
morphologies observed in diblock copolymer/homopolymer blends, 50,51 in which case<br />
comparable design rules can be sensibly presumed. It immediately follows that, on the basis<br />
of the copolymer composition, the proprietary midblock extender added to the copolymer<br />
used here promotes a spherical or cylindrical morphology if the extender is largely or<br />
marginally miscible, respectively, with the EB midblock. Incorporation of the copolymer into<br />
PLA adds another level of complication, as the copolymer must now partition between the<br />
midblock extender and PLA, as well as interact with iPP along the iPP-PLA interface. Under<br />
ideal equilibrium conditions of slow solvent evaporation or melt mixing, followed by<br />
extensive solvent or thermal annealing, the resultant copolymer morphology may be<br />
280
complex, depending on the individual strengths of 6 different binary interactions (assuming<br />
that the EB midblock and midblock extender can each be treated as a single species). If the<br />
rapid melt processing of the bicomponent fibers modified by the copolymer is now<br />
considered, highly nonequilibrium morphologies can be reasonably expected.<br />
We begin with an overview of the morphologies of the SEBS copolymer in different<br />
fibers. Figure A3.11 shows a series of TEM images acquired from fibers varying in<br />
configuration, but spun at the same aspirator pressure (15 psi). In Figure A3.11a, a relatively<br />
low-magnification image of a bicomponent fiber composed of an iPP core and PLA sheath<br />
demonstrates that (i) the conformal Au coating around the edge of the fiber prevents swelling<br />
of the fiber with epoxy resin, which reacts with the vapor of RuO4(aq); (ii) the iPP-PLA<br />
interface is clearly differentiated in cross-section; and (iii) the iPP core is lightly stained by<br />
the vapor of RuO4(aq). An image of a PLA fiber containing 5 wt% SEBS copolymer is<br />
provided in Figure 11b and reveals that the copolymer molecules, selectively stained with the<br />
vapor of RuO4(aq), are present in the form of discrete and aperiodic nanostructures that most<br />
closely resemble dispersed tubules. The existence of tubules suggests that the midblock<br />
extender is either not highly compatible with the EB midblock of the copolymer or present at<br />
sufficiently high concentration to preclude appreciable solubilization within the copolymer<br />
matrix. Moreover, assuming that the copolymer is uniformly dispersed in the PLA prior to<br />
melt spinning, the styrenic endblocks of the copolymer do not appear to be very compatible<br />
with PLA.<br />
281
In the TEM images displayed in Figures A3.11c and A3.11d, the copolymer morphologies<br />
formed in bicomponent iPPcore/(PLA+SEBS)sheath and (PLA+SEBS)core/iPPsheath fibers are<br />
evident. In both cases, the copolymer forms dispersed nanostructures that remain distributed<br />
throughout PLA rather than accumulating along the iPP-PLA interface. This tendency is<br />
consistent with the property measurements provided earlier and explains why the copolymer<br />
does not significantly alter the breaking strength of the bicomponent fibers investigated here.<br />
Although thermodynamic considerations indicate that the copolymer should migrate to the<br />
iPP-PLA interface, the timescale associated with fiber spinning is on par with or faster than<br />
that required for the diffusion of individual copolymer molecules from the PLA phase to the<br />
interface. To complicate matters further, the copolymer molecules are assembled into<br />
nanostructures that are less driven (due to a concentration gradient) and slower to diffuse to<br />
the interface where they are needed to compatibilize the core and sheath. Careful<br />
examination of the nanostructures observed in Figures A3.11c and A3.11d reveals that the<br />
copolymer nanostructures tend to orient along a common direction (which may be normal to<br />
the iPP-PLA interface) and, more importantly, that the copolymer molecules appear to self-<br />
organize into tubules, not cylinders, in PLA co-spun with iPP. [Stained cylinders appear the<br />
most electron dense (darkest) along their centerline, whereas tubules are darkest along their<br />
periphery, due to thickness considerations in projection.] While bicomponent block<br />
copolymers have been previously reported 52,53 to form nanotubes, such morphologies<br />
normally require an additional driving force, such as crystallization, to do so.<br />
282
While it is intriguing that in all the core/sheath fiber configurations examined the<br />
copolymer molecules most often form tubules within PLA, more exotic morphologies, such<br />
as concentric tubules and spheres in tubules (what we term "peas in a pod"), are also<br />
observed, as evidenced by the TEM images provided in Figures A3.12a and A3.12b,<br />
respectively. Examples of the "peas in a pod" morphology are also highlighted in Figures<br />
A3.11c and A3.11d. A qualitatively similar sphere-in-cylinder morphology has been<br />
observed 54 in a thin film of an ABC triblock copolymer swollen with a good, neutral solvent.<br />
To the best of our knowledge, however, this morphology has not been previously reported for<br />
a blend of an ABA triblock copolymer dispersed in a C homopolymer. These highly non-<br />
classical morphologies are schematically depicted in Table A3.2, and relevant dimensions<br />
identified in the illustrations and measured from TEM images are included. To put these<br />
dimensions into perspective, the unperturbed gyration diameter of the blocks comprising the<br />
SEBS copolymer are calculated from the freely-jointed chain model 55 and the known block<br />
lengths. Since the EB midblock most likely adopts a looped or bridged conformation (which<br />
is rigorously true only at equilibrium), its molecular weight is halved so that it can be treated<br />
as a tail, a chain tethered at only one end, in similar fashion as the S endblocks. Block<br />
gyration diameters, estimated with the assumptions that (i) the statistical segment lengths of<br />
S and EB are comparable (~0.7 nm) 56,57 and (ii) the EB midblock consists of equal fractions<br />
of E and B, are ~4 nm for the S block and ~15 nm for (half) the EB block. The number of<br />
unperturbed blocks (N) corresponding to the measured dimensions identified in the diagrams<br />
shown in Table A3.2 is included in the same table and reveals several important features.<br />
283
Analysis of the tubule walls generally yields N ≈ 2, which corresponds to an endblock<br />
bilayer. This finding is consistent with the EB midblocks extending into both the tubular core<br />
and the surrounding matrix. In the case of a single tubule (morphology A in Table A3.2), the<br />
measured internal diameter also results in N ≈ 2 (i.e., 2 EB blocks) for tubules formed in the<br />
(PLA+SEBS)sheath configuration, but varies considerably from about 1 to 3 in the<br />
(PLA+SEBS)core configuration. This variation may reflect differences in the level of spin-line<br />
stress experienced by the copolymer molecules, as well as stochastic swelling of the EB<br />
midblock by the midblock extender or PLA. Similar variation is evident in the EB-rich<br />
regions of the concentric tubule morphology (morphology B in Table A3.2). Within the<br />
PLA+SEBS core, a single internal tubule appears highly swollen with N ≈ 8, but the distance<br />
between the internal and external walls yields N ≈ 1, which implies that the EB midblocks<br />
extending from the internal and external tubule walls are interdigitated into a monolayer,<br />
rather than bilayered. Lastly, in the "peas in a pod" morphology (morphology C in Table<br />
A3.2), the diameter of the internal spheres (which appear circular but, in a few cases, as<br />
shells) is significantly larger than two S endblocks (N ≈ 4). These enlarged spheres are<br />
presumed to be the result of partial PLA incorporation, although the possibility of other<br />
kinetically trapped species cannot be outright disregarded. The distances between<br />
neighboring spheres (which align along the direction of the tubule) and between the spheres<br />
and tubule wall in both the core and sheath fiber configurations yields N ≈ 1, which strongly<br />
suggests that the spheres are most likely connected together, as well as to the tubule walls, by<br />
bridged EB midblocks, as schematically depicted in Figure A3.13. Such molecular<br />
284
connectivity within the nanostructures present might serve to reinforce the PLA phase and<br />
improve its elasticity, as deduced from the flow and mechanical properties discussed earlier.<br />
It is comforting that these unique morphologies, although nonequilibrium in nature, tend to<br />
obey classical chain packing behavior.<br />
In addition to establishing the presence of uncommon copolymer morphologies in<br />
bicomponent fibers, the images presented in Figures A3.11b, A3.11c, A3.12a and A3.12b<br />
confirm that the S endblocks are not in direct contact with PLA. Rather, the EB midblock<br />
forms a contiguous coronal layer around the S-rich features. Such isolation helps to explain<br />
why the copolymer does not preferentially migrate to and accumulate along the iPP-PLA<br />
interface where it can promote compatibilization. To discern the extent to which the SEBS<br />
copolymer is dispersed within PLA prior to melt spinning, we have examined the melt-<br />
compounded PLA+SEBS mixture. Large structures such as those portrayed in Figure A3.12c<br />
are evident, indicating that the two materials are not thoroughly mixed. These<br />
macrostructures, measuring on the order of hundreds of nanometers across, also appear<br />
tubular (the figure displays a central "ring" and what appears to be an end cap). Close<br />
examination of their walls reveals an organized copolymer nanostructure. Complementary<br />
inspection of the as-received copolymer with midblock extender (Figure A3.12d) confirms<br />
the existence of an irregular morphology that resembles the nanostructured walls of the<br />
macroscale tubules in Figure A3.12c. Thus, we conclude that the copolymer retains some of<br />
its as-received nanostructure after being melt-blended with PLA, indicating that the<br />
285
compounding temperature and mechanical mixing employed here were insufficient to<br />
molecularly disperse the copolymer within PLA.<br />
On a side note, it is strangely curious, though, that the stainable, but minor, styrenic<br />
component in the as-received compound with the midblock extender appears as the matrix in<br />
Figure A3.12d, which suggests that the morphology may be more complicated than styrenic<br />
spheres or cylinders as previous anticipated. Although this figure is representative of entire<br />
sections of the as-received copolymer, it is likewise possible that the as-received copolymer<br />
is heterogeneous at macroscopic length scales. Such macroscale heterogeneity may be largely<br />
responsible for the unique nanoscale tubular morphologies reported here in Figures A3.11<br />
and A3.12, as they could be the result of subjecting the parent morphologies in the<br />
heterogeneous PLA+SEBS mixture to very high shear and extensional flow through the<br />
spinneret so that they became distorted and rearranged into lower-energy nanostructural<br />
elements. This nonequilibrium formation mechanism seems more plausible than conventional<br />
self-organization of the copolymer from a disordered state and would help to explain the<br />
variety of nanostructures observed on the basis of local copolymer composition and<br />
diffusion.<br />
Conclusions<br />
The strategy of copolymer-induced blend compatibilization has been applied to melt-spun<br />
bicomponent fibers that bring together iPP and PLA in contact along a single interface<br />
separating the core from the sheath. Although the two polymers are incompatible, there is no<br />
evidence of measurable slip at the molten iPP-PLA interface according to steady-shear<br />
286
heology. While the addition of a SEBS copolymer to a melt-mixed iPP/PLA blend serves as<br />
a compatibilizer by reducing the size of PLA domains arising from macrophase separation,<br />
incorporation of the copolymer into PLA prior to co-spinning does not drastically improve<br />
the properties of bicomponent iPP/PLA fibers, which implies that the copolymer molecules<br />
are unable to concentrate along the iPP-PLA interface during spinning. Despite an absence of<br />
copolymer along the fiber interface, the strain at which PLA as the sheath ruptures increases<br />
sharply at low spinning pressure, and the number of fibers that undergo failure of the PLA<br />
sheath prior to failure of the iPP core is reduced by up to 30%, upon addition of copolymer.<br />
Thus, although the copolymer does not modify the iPP-PLA interface, it does affect the host<br />
PLA by improving its elasticity through the formation of unique copolymer nanostructures<br />
that include single tubular, concentric tubular and "peas in a pod" morphologies. Careful<br />
analysis of such unexpected morphologies confirms the existence of nanostructural<br />
dimensions capable of accommodating local connectivity through midblock bridging, which<br />
consequently allows these highly-elastic, EB-rich copolymer dispersions to rubber-toughen 58<br />
the PLA.<br />
Acknowledgments<br />
Financial support of this work has been provided by the Nonwovens Cooperative<br />
Research Center at North Carolina State University and the National Science Foundation<br />
through a Graduate Research Fellowship (K. E. R.). We thank Dr. Behnam Pourdeyhimi for<br />
insightful and fruitful discussions, as well as Christina Tang and Alina Higham for analytical<br />
assistance.<br />
287
Tables<br />
Table A3.1. Physical properties of the polymers employed in this study.<br />
Polymer<br />
Tm 29 (°C)<br />
288<br />
Zero-shear<br />
viscosity at<br />
185°C<br />
(Pa-s)<br />
Surface free<br />
energy 30 at 20°C<br />
(dyn/cm)<br />
Solubility<br />
parameter 31,32<br />
(cal/cm 3 ) 1/2<br />
Ipp 165 a 901 a 30.1 7.4<br />
PLA 161 a 591 a 39.3 12.1<br />
SEBS copolymer — 6980 a — —<br />
Atactic polystyrene — — 40.7 9.5<br />
Low-density polyethylene — — 35.3 8.0<br />
Polybutylene — — 33.6 7.8<br />
a property was measured in the present study.
Table A3.2. Dimensions (in nm) of the SEBS copolymer morphologies observed in melt-<br />
spun bicomponent fibers.<br />
A B C<br />
Morphology A Morphology B Morphology C<br />
Core/sheath fiber d t di do d ds s g<br />
configuration a (n) (n) (n) (n) (n) (n) (n) (n)<br />
PLA + SEBS 51 ± 31 8 ± 4 126 225 56 ± 16 16 ± 6 10 ± 4 17 ± 4<br />
in core (50) (50) (1) (1) (12) (32) (32) (32)<br />
PLA + SEBS 30 ± 10 8 ± 2 70 100 42 ± 15 14 ± 4 13 ± 4 16 ± 5<br />
in sheath (50) (50) (2) (2) (13) (56) (56) (56)<br />
a n denotes the number of features measured.<br />
289
Figure A3.1. Filament diameter and polymer morphology as functions of aspirator<br />
pressure and fiber configuration, denoted by core (c) and sheath (s). While all filaments are at<br />
least partially amorphous, only crystalline or otherwise ordered morphologies are identified<br />
by symbols if present: �-crystalline iPP (filled squares), mesomorphic iPP (filled triangles)<br />
and crystalline PLA (open squares). Filaments spun at the same aspirator pressure with<br />
different configuration are connected by solid lines (color-coded and labeled).<br />
290
Figure A3.2. Filament diameter as a function of spinning pressure for different fiber<br />
configurations: (a) iPP and iPP in the sheath, and (b) PLA and PLA in the sheath.<br />
Homopolymers, bicomponent filaments without copolymer and bicomponent filaments with<br />
copolymer are color-coded black, blue and red and are correspondingly labeled. Error bars<br />
indicate the standard error in the data from ~10 trials, and the solid lines serve to connect the<br />
data.<br />
291
Figure A3.3. Cross-fracture SEM images of melt-mixed blends: (a) 50/50 w/w iPP/PLA<br />
and (b) 50/47.5/2.5 iPP/PLA/SEBS. The PLA is selectively removed upon immersion in<br />
DCM for ~100 h at ambient temperature.<br />
292
Figure A3.4. Zero-shear viscosities of iPP/PLA multilayers in different test<br />
configurations: PLA on the bottom with either 25 ( ) or 40 ( ) mm plates, or iPP on the<br />
bottom with 25 mm plates ( ). Included are the individual viscosities of iPP ( ) and PLA (<br />
). The error bars denote the standard error in the data, and the dashed line corresponds to the<br />
S-ROM prediction. The uncertainty on the prediction is based on the standard deviation of<br />
the component iPP and PLA viscosities used to calculate the viscosity of the multilayers.<br />
Included are schematic illustrations of the iPP/PLA multilayers: (a) PLA (blue) on bottom,<br />
(b) iPP (red) on bottom and (c) 8 alternating layers.<br />
293
Figure A3.5. Dependence of tenacity of iPP/PLA filaments on aspirator pressure for two<br />
different fiber configurations identified by the location of the iPP: (a) sheath and (b) core.<br />
Open and filled symbols identify specimens with and without added SEBS copolymer,<br />
respectively. Error bars indicate the standard error in the data from ~10 trials.<br />
294
Figure A3.6. (left axis) True strain at which the sheath of iPPcore/PLAsheath bicomponent<br />
filaments with ( ) and without ( ) added SEBS copolymer fail as a function of aspirator<br />
pressure. (right axis, red) Frequency of PLA sheath failure prior to iPP core rupture with ( )<br />
and without ( ) added copolymer. The solid lines serve to connect the data of systems<br />
without copolymer.<br />
295
Figure A3.7. Series of DSC thermograms collected at a cooling rate of 10°C/min from<br />
iPPcore/PLAsheath bicomponent filaments with and without SEBS copolymer added to the PLA<br />
phase at two aspirator pressures (labeled). The location of the PLA Tg in each system is<br />
marked.<br />
296
Figure A3.8. Frequency (�) spectra of the dynamic moduli (G', circles; G", triangles)<br />
measured from PLA (filled symbols) and PLA blended with 5 wt% SEBS (open symbols) at<br />
185°C and a stress of 5 Pa (in the linear viscoelastic limit). Shown for comparison are the<br />
scaling relationships expected for G' and G" in the low-� (terminal) region for entangled<br />
homopolymers.<br />
297
Figure A3.9. Optical micrographs of PPcore/PLAsheath bicomponent filaments (see<br />
schematic diagram) digitally recorded under polarized light to measure the birefringence<br />
according to ref. [43]. The measured birefringence can be related to molecular orientation<br />
and, thus, mechanical properties, as described elsewhere. 44,45 The refractive index (RI)<br />
provided on each image corresponds to that of the liquid surrounding the fiber.<br />
298
Figure A3.10. Dependence of the strain shift of iPP ( ), PLA ( ) and PLAcore/iPPsheath (<br />
) filaments on spinning velocity. Included are results ( ) from bicomponent filaments into<br />
which 2.5 wt% SEBS copolymer is added to the PLA phase. The lines serve as guides for the<br />
eye.<br />
299
Figure A3.11. Cross-sectional TEM images of filaments in different configurations. In (a),<br />
an iPPcore/PLAsheath bicomponent filament coated in Au and embedded in epoxy (labeled) is<br />
shown. A PLA filament modified with 5 wt% SEBS copolymer is presented in (b). In (c) and<br />
(d), iPPcore/(PLA+SEBS)sheath and (PLA+SEBS)core/iPPsheath bicomponent filaments are<br />
displayed. The styrene-rich copolymer nanostructures appear dark due to selective staining.<br />
In (c) and (d), the arrowheads identify a unique nanostructure: tubules with internal spheres<br />
("peas in a pod").<br />
300
Figure A3.12. Series of TEM images showing unexpected morphologies of the SEBS<br />
copolymer after being compounded with PLA and melt-spun into bicomponent filaments. In<br />
(a), single tubules and concentric tubules are evident, whereas the "peas in a pod"<br />
morphology is clearly seen in (b). Large-scale structures that appear vesicular with ordered<br />
copolymer walls are visible in PLA melt-compounded with the SEBS copolymer prior to cospinning<br />
(c). The morphology of the as-received copolymer with midblock extender is<br />
provided for reference in (d).<br />
301
Figure A3.13. Schematic illustrations of the unexpected SEBS morphologies observed in<br />
melt-spun bicomponent filaments composed of iPP and PLA: (a) single tubules with<br />
bilayered S (red) walls, (b) tubules swollen with either the midblock extender or entrapped<br />
PLA (green), (c) concentric tubules that are connected by bridged EB midblocks (blue), (d)<br />
concentric tubules swollen with either the midblock extender or entrapped PLA, (e) equally<br />
sized and spaced S spheres in a single tubule ("peas in a pod"), and (f) equally sized and<br />
spaced hollow S spheres in a single tubule.<br />
302
References<br />
[1] Kabeel, M. A. Rev. Sci. Instr. 1991, 62, 2950.<br />
[2] Sun, C.; Zhang, D.; Liu, Y.; Xiao, J. J. Ind. Textiles 2004, 34, 17.<br />
[3] Fedorova, N.; Pourdeyhimi, B. J. Appl. Polym. Sci. 2007, 104, 3434.<br />
[4] Park, C. -W. AIChE J. 1990, 36, 10.<br />
[5] Holsti-Miettinen, R.; Seppälä, J.; Ikkala, O. T. Polym. Eng. Sci. 1992, 32, 868.<br />
[6] Arvidson, S. A.; Wong, K. C.; Gorga, R. E.; Khan, S. A. Polymer (under review).<br />
[7] Okamoto, M.; Mizuguchi, S.; Watanabe, K. U. S. Patent #3,705,226, December 5, 1972.<br />
[8] Dugan, J. "Critical factors in engineering segmented bicomponent fiber for specific end<br />
uses." 1999 (http://www.FITfibers.com/Publications.htm).<br />
[9] Fruedenburg and Co Kg. (http://www.evolon.com).<br />
[10] Kikutani, T.; Radhakrishnan, J.; Arikawa, S.; Takaku, A.; Okui, N.; Jin, X.; Niwa, F.; Kudo,<br />
Y. J. Appl. Polym. Sci. 1996, 62, 1913.<br />
[11] Cho, H. H.; Kim, K. H.; Kang, Y. A.; Ito, H.; Kikutani, T. J. Appl. Polym. Sci. 2000, 77,<br />
2254.<br />
[12] Houis, S.; Schmid, M.; Lubben, J. J. Appl. Polym. Sci. 2007, 106, 1757.<br />
[13] Im, J. N.; Kim, J. K.; Kim, H. K.; Lee, K. Y.; Park, W. H. J. Biomed. Res. B 2007, 83B, 499.<br />
[14] Zhao, R.; Macosko, C. W. J. Rheol. 2002, 46, 145.<br />
[15] Jiang, L.; Lam, Y. C.; Yue, C. Y.; Tam, K. C.; Li, L.; Hu, X. J. Appl. Polym. Sci. 2003, 89,<br />
1464.<br />
[16] Lam, Y. C.; Jiang, L.; Yue, C. Y.; Tam, K. C.; Li, L. J. Rheol. 2003, 47, 795.<br />
[17] Park, H. E.; Lee, P. C.; Macosko, C. W. J. Rheol. 2010, 54, 1207.<br />
303
[18] Robeson, L. M. Polymer Blends: A Comprehensive Review. Hanser Gardner: Cincinnati,<br />
2007.<br />
[19] Molau, G. E. J. Polym. Sci. A 1965, 3, 1267.<br />
[20] Wang, D.; Li, Y.; Xie, X. M.; Guo, B. H. Polymer 2011, 52, 191.<br />
[21] Del Castillo-Castro, T.; Castillo-Ortega, M. M.; Herrera-Franco, P. J.; Rodriguez-Felix, D. E.<br />
J. Appl. Polym. Sci. 2010, 119, 2895.<br />
[22] Wei, B.; Genzer, J.; Spontak, R. J Langmuir 2004, 20, 8659.<br />
[23] Gozen, A. O.; Zhou, J.; Roskov, K. E.; Shi, A. -C.; Genzer, J.; Spontak, R. J. Soft Matter<br />
2011, 7, 3268.<br />
[24] Pernot, H.; Baumert, M.; Court, F.; Leibler, L. Nat. Mater. 2002, 1, 54.<br />
[25] Yoo, T. W.; Yoon, H. G.; Choi, S. J.; Kim, M. S.; Kim, Y. H.; Kim, W. N. Macromol. Res.<br />
2010, 18, 583.<br />
[26] Godshall, D.; White, C.; Wilkes, G. L. J. Appl. Polym. Sci. 2001, 80, 130.<br />
[27] Lipscomb, G .G. Polym. Adv. Technol. 1994, 5, 14.<br />
[28] Arvidson, S. A.; Khan, S. A.; Gorga, R. E. Macromolecules 2010, 43, 2916.<br />
[29] Mark, J. E. (Ed.) Polymer Data Handbook, Oxford University Press: New York, 1999.<br />
[30] Sperling, L. H. Polymeric Multicomponent Materials: An Introduction. John Wiley & Sons:<br />
New York, 1998.<br />
[31] Small, P. A. J. Appl. Chem. 1953, 3, 71.<br />
[32] Hoy, K. L. J. Paint Technol. 1970, 42, 76.<br />
[33] Antonow, G. N. J. Chim. Phys. 1907, 5, 372.<br />
[34] Antonow, G. N. J. Chim. Phys. 1907, 5, 8.<br />
[35] Biresaw, G.; Carriere, C. J. J. Polym. Sci. B: Polym. Phys. 2002, 40, 2248.<br />
304
[36] Helfand, E.; Tagami, Y. J. Polym. Sci., Part B. 1971, 9, 741.<br />
[37] Helfand, E.; Tagami, Y. J. Chem. Phys. 1972, 7, 3592.<br />
[38] Ermoshkin, A. V.; Semenov, A. N. Macromolecules 1996, 29, 6294.<br />
[39] Gaylord, N. G. Chemtech 1976, 6, 392.<br />
[40] Discher, D.; Eisenberg, A. Science 2002, 297, 967.<br />
[41] Lyngaae-Jorgensen, J. K.; Thomsen, D. Int. Polym. Proc. 1988, 2, 15.<br />
[42] Utracki, L. A. Polymer Alloys and Blends: Thermodynamics and Rheology. Hanser: Munich,<br />
1989.<br />
[43] Rangasamy, L.; Shim, E.; Pourdeyhimi, B. J. Appl. Polym. Sci. 2011, 121, 410.<br />
[44] Treloar, L. Trans. of the Faraday Soc. 1941, 37, 84-97.<br />
[45] Ward, I. Proc. of the Phys. Soc. 1962, 80, 1176.<br />
[46] Holden, G.; Legge, N. R.; Quirk, R. P.; Schroeder, H. E. (Eds.) Thermoplastic Elastomers,<br />
2 nd Ed., Hanser: Munich, 1996.<br />
[47] Krishnan, A. S.; Roskov, K. E.; Spontak, R. J. in Advanced Nanomaterials (K.E. Geckeler<br />
and H. Nishide, Eds.). Wiley-VCH: Weinheim, 2010, pp. 791-834.<br />
[48] Krishnan, A. S.; Seifert, S.; Lee, B.; Khan, S. A.; Spontak, R. J. Soft Matter 2010, 6, 4331.<br />
[49] Kane, L.; Norman, D. A.; White, S. A.; Matsen, M. W.; Satkowski, M. M.; Smith, S. D.;<br />
Spontak, R. J. Macromol. Rapid Commun. 2001, 22, 281.<br />
[50] Winey, K. I.; Thomas, E. L.; Fetters, L. J. J. Chem. Phys. 1991, 95, 9367.<br />
[51] Matsen, M. W. Macromolecules 1995, 28, 5765.<br />
[52] Raez, J.; Manners, I.; Winnik, M. A. J. Am. Chem. Soc. 2002, 124, 10381.<br />
[53] Wang, X.; Wang, H.; Frankowski, D. J.; Lam, P. G.; Welch, P. M.; Winnik, M. A.;<br />
Hartmann, J.; Manners, I.; Spontak, R. J. Adv. Mater. 2007, 19, 2279.<br />
305
[54] Elbs, H.; Drummer, C.; Abetz, V.; Krausch, G. Macromolecules 2002, 35, 5570.<br />
[55] Dealy, J. M.; Larson, R. G. Structure and Rheology of Molten Polymers: From Structure to<br />
Flow Behavior and Back Again. Hanser: Munich, 2006.<br />
[56] Laurer, J. H.; Khan, S. A.; Spontak, R. J.; Satkowski, M. M.; Grothaus, J. T.; Smith, S. D.<br />
Lin, J. S. Langmuir 1999, 15, 7947.<br />
[57] O'Connor, K. M.; Pochan, J. M.; Thiyagarajan, P. Polymer 1991, 32, 195.<br />
[58] Zhang, W.; Wei, F. Y.; Chen, L.; Zhang, Y. in Proc. 2009 Int. Conf. Adv. Fibers Polym.<br />
Mater., National Science Foundation of China: Shanghai, 2009, pp. 207-209.<br />
306
APPENDIX IV<br />
Enhanced Biomimetic Performance of Ionic Polymer-Metal Composite<br />
Abstract<br />
Actuators Prepared with Nanostructured Block Ionomers*<br />
Ionic polymer-metal composites (IPMCs) represent an important class of stimuli-<br />
responsive polymers that are capable of bending upon application of an electric potential.<br />
Conventional IPMCs, prepared with Nafion ® and related polyelectrolytes, often suffer from<br />
processing challenges, relatively low actuation levels and back relaxation during actuation. In<br />
this study, we examine and compare the effects of fabrication and solvent on the actuation<br />
behavior of a block ionomer with a sulfonated midblock and glassy endblocks that are<br />
capable of self-organizing and thus stabilizing a molecular network in the presence of a polar<br />
solvent. Unlike Nafion ® , this material can be readily dissolved and cast from solution to yield<br />
films that vary in thickness and exhibit enormous solvent uptake. Cycling the initial chemical<br />
deposition of Pt on the surfaces of swollen films (the compositing process) increases<br />
theextent to which the electrodes penetrate the films, thereby improving contact along<br />
thepolymer/electrode interface. The maximum bending actuation measured from IPMCs<br />
*This chapter has been published in its entirety:<br />
PH Vargantwar, KE Roskov, TK Ghosh, RJ Spontak.. “Enhanced Biomimetic Performance of Ionic Polymer-<br />
Metal Composite Actuators Prepared with Nanostructured Block Ionomers.” Accepted to Macromolecular<br />
Rapid Communications 9/2011.<br />
307
prepared with different solvents is at least comparable, but is often superior, to that reported<br />
for conventional IPMCs, without evidence of back relaxation. An unexpected characteristic<br />
observed here is that the actuation direction can be solvent-regulated. Our results confirm<br />
that this block ionomer constitutes an attractive alternative for use in IPMCs and their<br />
associated applications.<br />
Introduction<br />
Electroactive polymers (EAPs) constitute a rapidly growing genre in the blossoming field<br />
of stimuli-responsive polymers [1] and afford a wide variety of important material-related<br />
advantages over their inorganic counterparts. [2] Some of these benefits include light weight,<br />
low cost, mechanical robustness, facile processability, and straightforward scalability.<br />
Macromolecules classified as EAPs are further categorized according to the mechanism by<br />
which they undergo actuation upon application of an electrical potential. In the case of<br />
electronic EAPs, the mode of actuation depends on whether an applied field either promotes<br />
attraction of compliant, oppositely-charged surface electrodes to compress a low-modulus<br />
polymer (the electrostatic mechanism) or induces a change in molecular polarization and,<br />
hence, lattice dimensions of a semi-crystalline polymer (the electrostrictive mechanism). [3]<br />
Examples of electrostatic and electrostrictive EAPs are dielectric elastomers [4] and<br />
ferroelectric polymers, [5] respectively. Actuation can likewise occur by an ionic mechanism<br />
wherein ionic species migrate from one electrode to another and, by doing so, induce a<br />
change in the size and/or shape of a solvated polymer. Although systems developed with<br />
carbon nanotubes [6] fall into this category, we only consider further here ionic polymer-metal<br />
308
composites (IPMCs), wherein ion transport is accompanied by solvent diffusion and<br />
sufficient nonuniform polymer swelling to trigger a bending motion. [7,8] Due to their inherent<br />
similarity to biological muscle, IPMCs are often referred to as artificial muscle, and their<br />
electrical actuation is considered biomimetic. They can be used in motion-control devices [9]<br />
(e.g., micropumps, grippers, camera apertures, and catheters) and are alternatively suitable<br />
for energy harvesting [10] and vibration sensing. [11] Since the transport of ionic species<br />
necessitates a solvent-swollen hydrophilic polymer, most conventional IPMCs consist of a<br />
polyelectrolyte such as Nafion ® , a sulfonated fluorocarbon-based copolymer. In this study,<br />
we report how, with appropriate preparation, a block ionomer can provide comparable, if not<br />
superior, electroactuation performance.<br />
Block ionomers derive from block copolymers, which have become increasingly<br />
ubiquitous in fundamental and technological endeavors due largely to their unique ability to<br />
self-assemble into soft nanostructures. [12] Within this broad classification, linear ABA<br />
triblock copolymers and higher-order multiblock copolymers with at least one midblock<br />
provide the added, and often desirable, benefit of forming a contiguous network consisting<br />
predominantly of bridged midblocks that physically connect the copolymer nanostructure. [13]<br />
In this study, we focus on a block ionomer derived from a network-forming copolymer in the<br />
presence of a midblock-selective, low-volatility polar solvent. Consider, for illustrative<br />
purposes, an ABA triblock copolymer preferentially solvated with a B-selective solvent<br />
under equilibrium conditions. In the limit of high solvent concentrations, copolymer<br />
molecules self-organize into spherical micelles, each with an A core and a B corona. [14]<br />
309
While the long-range order of these micelles may become compromised, the network<br />
connecting the micelles remains intact unless the copolymer concentration is reduced below<br />
the critical gel concentration. Within a midblock-solvated network, micelles composed of<br />
glassy or semi-crystalline endblocks serve as network-stabilizing cross-link sites, thereby<br />
making such elastomeric gels suitable for a wide range of applications, including dielectric<br />
elastomers, [15] pressure-sensitive adhesives [16] and microfluidic substrates. [17] Recently, we<br />
have provided [18] evidence to show that this soft nanostructure design can be used in<br />
conjunction with a midblock-sulfonated pentablock ionomer (PBI) to generate highly<br />
responsive and stable IPMCs. In this work, we more closely explore the performance of these<br />
IPMCs under different preparation conditions and in different solvents.<br />
The PBI employed here is a poly[p-t-butyl styrene-b-(ethylene-alt-propylene)-b-(styrene-<br />
co-styrenesulfonate)-b-(ethylene-alt-propylene)-b-p-t-butyl styrene] ionomer, the chemical<br />
structure of which is displayed in Fig. A4.1a. While previous studies [19] have shown that<br />
endblock-sulfonated styrenic triblock copolymers can yield IPMCs, it must be recognized<br />
that the endblocks in the current system are incompatible with polar solvents and therefore<br />
form the glassy microdomains required for network stabilization, as schematically depicted<br />
in Fig. A4.1b. In the presence of a polar solvent, the sulfonated midblock of each molecule<br />
becomes highly swollen in a solvent-rich matrix and, for the most part, adopts either a<br />
bridged or looped conformation. Under equilibrium conditions (achieved, for instance, by<br />
mixing the copolymer and solvent together, followed by increasing the temperature to form a<br />
solution and then decreasing the temperature to promote copolymer self-assembly),<br />
310
endblock-rich micelles surrounded by a rubbery shell uniformly disperse throughout the<br />
solvent-rich matrix. The present study, however, utilizes a nonequilibrium process strategy<br />
(detailed in the Experimental Section) to generate nanostructured mesogels, [20] which retain<br />
morphological features of the solvent-free copolymer. The existence of a bridged-midblock<br />
network connecting, and stabilized by, glassy endblock-rich microdomains can be confirmed<br />
by dynamic rh<br />
acquired at ambient temperature in the linear viscoelastic regime are shown in Fig. 1c for the<br />
PBI selectively swollen with two hydrophilic solvents used here: glycerol (GLY) and<br />
ethylene glycol (EG) at their maximum solvent uptake levels (~450 and ~500 wt% GLY and<br />
EG, respectively). Two signature features evident in this figure are consistent with a<br />
physically cross-linked network: [21] (i<br />
(confirming the load-bearing capability of the network), and (ii) G' is weakly (if at all)<br />
and nearly parallel to G".<br />
In general, IPMCs are fabricated from a polyelectrolyte membrane whose surfaces are<br />
coated with metals such as Pt, Au or Ag. [7,22,23] The IPMCs generated here begin with water-<br />
swollen PBI films that are subjected to Pt chemical deposition to metalize the inner surface,<br />
followed by surface electroding with Ag. Since the electrodes must establish a large contact<br />
area with the polyelectrolyte to achieve satisfactory capacitance, the electrode morphology<br />
constitutes a critical design consideration. Good interfacial adhesion between the electrode<br />
and polyelectrolyte is required for an efficient electric double layer, which, in turn, governs<br />
311
the storage capacity (and actuation strain) of IPMCs. [24] During conventional IPMC<br />
fabrication, a polyelectrolyte membrane is subjected to surface roughening and mechanical<br />
prestrain to improve the adhesion and distribution of the electrode metal along the<br />
polymer/metal interface. Since PBI swells extensively in deionized water at elevated<br />
temperatures and then collapses in the tetraamine platinum(II) chloride hydrate solution used<br />
for Pt electroding (due to salting-out), no such surface pretreatment is required in the present<br />
study. This feature, coupled with our ability to vary the number of Pt coatings applied,<br />
permits precise control over the distribution of Pt to desired depths within the membrane,<br />
which dictates the effective interfacial area and, in so doing, governs the actuation<br />
performance, as discussed later. On the basis of the findings reported by Lu et al., [25] we first<br />
apply one or more Pt inner-surface electrode layers, followed by an Ag surface electrode<br />
layer, [23] to improve actuation performance. The distribution of Pt in the IPMC after each Pt<br />
deposition cycle has been probed by scanning electron microscopy (SEM) and energy-<br />
dispersive spectroscopy (EDS), and results obtained after 3 consecutive cycles are presented<br />
in Figs. A4.2a-c. The cross-sectional SEM image displayed in Fig. A4.2a reveals that the PBI<br />
membrane is sharply delineated from the top and bottom electrode layers composed of Pt and<br />
Ag. The Pt layer is not readily observed after a single coating, but it becomes increasingly<br />
evident upon deposition cycling.<br />
Corresponding elemental x-ray maps acquired by EDS are shown in Figs. A4.2b-c for 3<br />
Pt deposition cycles and confirm the spatial distribution of Pt (Fig. A4.2b) and Ag (Fig.<br />
A4.2c). It is important to recognize that, although Ag is restricted to the outer surface, Pt<br />
312
migrates into the membrane upon deposition cycling. This aspect of the IPMC electrodes is<br />
more clearly seen in the EDS line scans provided for 1, 2 and 3 cycles in Fig. A4.2d. As the<br />
and the concentration of Pt within the membrane correspondingly increases. In contrast,<br />
electrode metals are found [26] to penetrate to only 10-20 μm in Nafion ® . The Ag surface<br />
electrodes measuring 30-40 μm thick reduce the surface resistance to 2 �, which ensures that<br />
the potential along the entire length of the actuator is relatively uniform during testing. Recall<br />
that the electrodes are sequentially applied to both surfaces of water-swollen IPMCs. If<br />
desired, the water can be replaced by other polar solvents, such as GLY and EG, that are<br />
miscible in water. Regardless of the nature of the solvent, the free acid form of the ionomer is<br />
exchanged with Li ions, which promote substantially increased solvation. Application of an<br />
electric potential across the thickness of the IPMC results in bending actuation, as illustrated<br />
by the schematic diagram presented in Fig. A4.1b and confirmed by the real-time sequence<br />
of superimposed images (discussed later) shown in Figs. A4.3a and A4.3b. While several<br />
mechanisms have been proposed [27] to explain such actuation, one of the most widely<br />
accepted models is based on the microelectromechanical (MEM) model proposed by Asaka<br />
and Oguro. [28] Recent neutron imaging and fluorescence microscopy studies performed by<br />
Park et al. [8] and Park et al., [7] respectively, provide direct experimental evidence of this<br />
mechanism in IPMCs composed of Nafion ® .<br />
The MEM mechanism requires a potential-driven spatial redistribution of counterions and<br />
solvent molecules within the nanostructured ionomer membrane of the IPMC. In the<br />
313
cantilever test configuration, the electric potential causes solvated cations to migrate towards<br />
the cathode, thereby increasing the electro-osmotic pressure of the ionic clusters along that<br />
side of the specimen. As solvent enters the clusters, the internal strain in the polymer matrix<br />
swells the interfacial boundary layer separating the cathode and membrane, and a<br />
solvent/counterion gradient forms across the membrane. Due to depletion of solvent<br />
molecules and counterions at the anode, the boundary layer separating the anode and<br />
membrane contracts. Concurrent swelling and contraction along opposite boundary layers<br />
and about the neutral plane results in the IPMC bending towards the anode. The rate at<br />
which, as well as the extent of which, bending occurs depends sensitively on several material<br />
characteristics, including the nanostructure and composition of the membrane, the quality of<br />
the solvent, and the nature of the neutralizing cation. The two most commonly employed<br />
polyelectrolytes used in IPMC actuators are Nafion ® (and chemically-related analogs) and<br />
endblock-sulfonated triblock copolymers. Unlike Nafion ® , [29] the PBI introduced here affords<br />
(i) facile processing in solvents without sacrificing useful mechanical or conductive<br />
properties, (ii) considerably higher solvent absorption levels, (iii) tunable morphologies in<br />
terms of nanostructural dimensions and anisotropy, and (iv) precise control over electrode<br />
morphology. Solvent processing can be used to tailor membrane dimensions, whereas solvent<br />
uptake determines the ionic conductivity of IPMCs and their actuation efficacy. Since most<br />
prior studies of IPMCs rely exclusively on the use of Nafion ® , control over membrane<br />
morphology provides a largely unexplored route by which to alter ion and solvent transport<br />
and, thus, the rate and extent of actuation. While endblock-sulfonated triblock copolymers<br />
314
have, in fact, been used [19] to a limited extent as IPMC membranes, introduction of a polar<br />
solvent plasticizes the glassy endblocks and compromises the mechanical properties of such<br />
IPMCs at the solvent concentrations needed for satisfactory conductivity. This trade-off is<br />
not encountered in the current PBI membrane design.<br />
The electromechanical performance of IPMC actuators is quantified by measuring<br />
cantilever deflection relative to zero load. In this work, measurements have been conducted<br />
at electric potentials ranging from 0.5 to 9 V, depending on the solvent employed. Although<br />
most of the results presented here correspond to organic (GLY and EG) solvents, water is<br />
used initially to permit comparison with other IPMCs, as shown in Fig. A4.3c. Bending<br />
deflections generated here with a dc potential of 1 V are marginally greater than those<br />
achieved with Nafion ® actuated with an ac potential of 1 V at 0.5 Hz. Note, however, that the<br />
PBI investigated here yields actuation levels that are more than 3x greater than an IPMC<br />
derived from an endblock-sulfonated triblock copolymer subjected to a dc potential of 1 V,<br />
and more than 6x greater than an IPMC fabricated from Nafion ® (exchanged with Na ions)<br />
under a dc potential of 2 V. [30] While the PBI membrane requires more time (~30 s) to<br />
achieve full actuation and the Nafion ® -based IPMC actuates to its maximum in ~5 s, the<br />
latter also shows considerably greater evidence of back relaxation, in which the IPMC<br />
subjected to continued electrical bias changes its actuation direction (i.e., towards the<br />
original, zero-load position) after reaching a maximum forward deflection. Back relaxation<br />
has been previously reported [26] to depend on the nature of the ionic moiety present on the<br />
polyelectrolyte backbone and molecular-level relaxation processes associated with the<br />
315
polymer chains comprising the membrane. Actuation tests using water as the conductive<br />
solvent are limited by the relatively low normal boiling point and electrolysis potential of<br />
water. To avoid these limitations and reduce the extensive likelihood of oxidizing the<br />
electrode metals, we have elected to use GLY and EG in the remainder of this study. Their<br />
normal boiling points are 290 and 197°C, respectively, whereas their corresponding<br />
electrolysis potentials are ~10 V for GLY and ~4 V for EG. One drawback to using organic<br />
liquids instead of water is that their viscosities are significantly higher (934 cP for GLY and<br />
16 cP for EG, relative to 1 cP for water, at 25°C), which is expected to result in markedly<br />
slower actuation rates.<br />
A sequence of digital images acquired during actuation of a GLY-containing IPMC<br />
fabricated from the PBI (with 3 Pt electrode coatings) and exposed to an electric potential of<br />
7 V is displayed in Fig. A4.3a. This sequence demonstrates that the active length (L) of the<br />
IPMC (not gripped at the clamps) undergoes significant bending deflection upon actuation,<br />
the extent of which is measured in terms of the dimensionless parameter �L, where � is the<br />
curvature (equal to the reciprocal of the radius of curvature) of the IPMC cantilever strip.<br />
Values of �L extracted from digital images such as those in Fig. 3a confirm that bending<br />
proceeds to a plateau level and that the magnitude of bending increases with (i) the number<br />
of Pt coatings applied and (ii) the applied potential up to 7 V. At higher potentials (9 V, not<br />
shown here), the actuation level decreases due presumably to observed loss of solvent<br />
through the nanoporous Ag electrode during actuation. Included for comparison in this figure<br />
are actuation kinetics of IPMCs produced with Nafion ® exchanged with different ionic<br />
316
species and actuated in GLY at 2 V. As in Fig. A4.3c, Nafion ® -based IPMCs actuate more<br />
quickly than those containing the PBI membrane, but the Nafion ® systems also exhibit<br />
considerable back relaxation while the potential remains applied. Back relaxation, which<br />
hinders control of actuator motion and peak force, is not evident in the PBI-containing<br />
IPMCs over the course of the actuation measurement, but relaxation back to zero deflection<br />
ensues upon removal of the potential. It is of further interest that the IPMCs fabricated from<br />
Nafion ® with K ions bend, for the most part, towards the cathode following a small initial<br />
deflection toward the anode. Similar behavior, however with no initial bending towards the<br />
anode, is observed with the PBI membrane (and Li ions) swollen with EG, as evidenced by<br />
the images shown in Fig. A4.3b and the extracted data presented in Fig. A4.3e.<br />
The sequence of images provided in Fig. A4.3b verifies that the IPMC undergoes<br />
substantial bending toward the cathode upon electrical actuation. As far as we are aware, this<br />
is the first time that the direction of bending actuation is solvent-regulated, holding all other<br />
parameters constant. Although the precise reason for this unexpected behavior is not known<br />
at this time, we hypothesize that it is a consequence of the chemical interaction between EG<br />
molecules and the functional groups on the PBI chains or the mobile Li ions, and is not due<br />
to viscosity differences. As with GLY in Fig. A4.3d, the extent of actuation increases to a<br />
plateau level as the electrical potential is increased to 1.0-1.5 V, beyond which a reduction in<br />
bending is observed most likely for the same reasons offered to explain the maximum voltage<br />
encountered with GLY. When the voltage is removed, no back relaxation occurs, further<br />
confirming that solvent quality plays a critical role in the fabrication of PBI-containing<br />
317
IPMCs with targeted actuation properties. To compare the transport properties of the data<br />
presented in Figs. A4.3d and A4.3e, we apply the MEM framework [28] to account for bending<br />
as a function of time (t), but recognize that other models are likewise available for this<br />
purpose. According to this theory (originally developed for water-swollen IPMCs), the<br />
curvature of an initially flat membrane can be conveniently written as<br />
� � �<br />
1� exp ��<br />
Dm 2 Dmt /W 2 � ( ��<br />
(1)<br />
where � for a given specimen under actuation is a constant that depends on several<br />
parameters, �� including the thickness (W), equilibrium solvation and modulus of the<br />
membrane, as well as the diffusivity (Dm), density and transfer coefficient of the solvent, and<br />
the applied current density.<br />
Regression of Eq. 1 to the data yields the solid lines included in Figs. A4.3d and A4.3e and<br />
the values of Dm provided as a function of applied voltage in Fig. A4.3f. For comparison, the<br />
value of Dm for water in a Nafion ® -based IPMC at 25°C is ~4.5 x 10 -6 cm 2 /s, [28] whereas<br />
those for GLY and EG in the PBI tend to be lower, ranging from about 3 x 10 -6 cm 2 /s for EG<br />
to 1 x 10 -7 cm 2 /s for GLY.<br />
Maximum values of �L measured from this study are compared with those from previous<br />
efforts in Fig. A4.4 and immediately reveal that IPMCs containing the PBI membrane<br />
swollen with GLY are capable of substantially larger actuation levels at higher voltages. This<br />
figure also provides insight into the dependence of actuation on the number of Pt deposition<br />
cycles. We hasten to point out that if the number of Pt cycles is increased to 4, the actuation<br />
properties deteriorate as a percolated network of Pt develops and permits uninterrupted<br />
318
current flow. In addition, the results displayed in this figure confirm that the direction of<br />
actuation can be controlled by judicious selection of the solvent employed. Thus,<br />
incorporation of the PBI membrane into an IPMC permits tunable bending actuation and<br />
direction at high solvent concentrations without sacrificing the mechanical integrity of the<br />
IPMC. The novel multicomponent design afforded by the PBI membrane can provide<br />
unprecedented access to next-generation IPMCs with tailorable morphologies and, hence,<br />
ion/solvent transport properties and (electro)mechanical properties for motion-control<br />
devices, designer sensors and bio-inspired applications such as artificial cilia [31] and<br />
wormlike robots. [32]<br />
Experimental<br />
The PBI used here was generously supplied by Kraton Polymers (Houston, TX). The<br />
sizes of the blocks (cf. Fig. A4.1a) in the non-sulfonated parent copolymer were<br />
approximately 15 (tbS), 10 (EP) and 28 (S) kDa. As reported by the manufacturer, the<br />
midblock was about 57 mol% sulfonated, and the ion exchange capacity (IEC) of the PBI<br />
was 2.0 meq/g polymer. Reagent-grade tetrahydrofuran (THF), GLY, EG, and lithium<br />
chloride were purchased from Fisher Scientific and used as-received. Tetraamine<br />
platinum(II) chloride hydrate was obtained from Aldrich. The PBI was dissolved in THF to<br />
form 2 wt% solutions, which were subsequently cast into Teflon molds to form films that<br />
were annealed at 60°C for 24 h under vacuum. These films, measuring ~400 μm thick, were<br />
swollen with GLY or EG at 60°C overnight, and the resulting materials were analyzed on a<br />
Rheometrics Mechanical Spectrometer (RMS 800) equipped with 8 mm parallel plates<br />
319
separated by a 1-2 mm gap. The linear viscoelastic (LVE) limits at ambient temperature were<br />
determined by performing dynamic strain sweeps from 0.5 to 10% strain amplitude at a<br />
frequency of 1 rad/s. Frequency spectra were acquired at a strain amplitude of 1% in the LVE<br />
region. Fabrication of IPMCs required the formation of electrodes on the top and bottom<br />
surfaces of solvent-cast films. This involved two steps: initial compositing and surface<br />
electroding. In the first step, the top and bottom Pt electrodes were formed on a water-<br />
swollen PBI film by electroless deposition of Pt, as described elsewhere. [25] This procedure<br />
was repeated up to 4 times. Surface electroding resulted in the formation of Ag electrodes on<br />
top of the Pt electrodes by the silver mirror reaction. [23] As the reaction proceeded, discrete<br />
Ag particles deposited on the film surfaces and formed a contiguous layer. The dried<br />
membrane/electrode assembly thus obtained was examined by scanning electron microscopy<br />
(SEM) conducted in a Hitachi S3200 variable-pressure instrument operated at 20 kV in the<br />
presence of He at a pressure of 100 Pa. Samples were frozen in liquid nitrogen and cross-<br />
fractured to differentiate the layered morphology without the use of a conductive coating. An<br />
Oxford Isis EDS system was used to measure the spatial distribution of the electrode metals.<br />
For electromechanical characterization, fabricated IPMC films with electrodes were swollen<br />
in water, followed by immersion in a 0.5 M lithium chloride solution for 24 h at 60°C to<br />
promote Li ion exchange. Each film was subsequently submersed in a predetermined organic<br />
solvent at 60°C for 12 h to produce a mesogel (which retains morphological characteristics of<br />
the PBI prior to introduction of solvent) and then cut into pieces measuring 3 mm x 25 mm.<br />
One end of the cut strip was clamped, and a free (active) length (L) measuring 1.9 to 2.0 cm<br />
320
long was continuously monitored as a predetermined electric potential was applied through<br />
the clamps. Recorded digital footage was analyzed by the Matrox Inspector software to<br />
determine the level of bending actuation from the radius of curvature along L.<br />
Acknowledgments<br />
This study was funded by the National Science Foundation, and K. E. R. gratefully<br />
acknowledges support from a National Science Foundation Graduate Fellowship. We thank<br />
Professor S. A. Khan for use of his laboratory facilities.<br />
321
Figures<br />
Figure A4.1. (a) Chemical structure of the PBI block ionomer possessing p-t-butyl styrene<br />
[tbS] endblocks separated from the styrene-co-styrenesulfonate [S(sS)] midblock by flexible<br />
ethylene-alt-propylene [EP] linkages. (b) Schematic illustration of the idealized microphaseseparated<br />
morphology of a midblock-swollen PBI film — the copolymer shading matches<br />
that in (a) — and the resulting actuation mechanism of IPMCs prepared therefrom. (c)<br />
Frequency spectra of the PBI selectively swollen with GLY (open symbols) and EG (filled<br />
symbols). The dynamic storage (G', circles) and loss (G", triangles) moduli are labeled.<br />
322
Figure A4.2. (a) SEM cross-sectional image and corresponding elemental x-ray maps of (b)<br />
Pt and (c) Ag after 3 Pt deposition cycles. Line scans collected from cross-sectional x-ray<br />
maps for Pt (light line) and Ag (dark line) are included in (d) for IPMCs subjected to 1, 2 and<br />
3 Pt cycles.<br />
323
Figure A4.3. Digital image sequences of PBI-based IPMCs acquired during electroactuation<br />
with (a) GLY and (b) EG at 7 and 1 V, respectively. (c) Actuation-induced bending<br />
deflection of Li-exchanged, hydrated PBI ( ) at 1 V. For comparison, deflection results<br />
reported for hydrated IPMCs composed of an endblock-sulfonated triblock copolymer ( ) at<br />
1 V [19] and Li-exchanged Nafion® (dashed line) at 1 V and 0.5 Hz[19] and Na-exchanged<br />
Nafion® ( ) at 2 V[30] are included. (d) Bending actuation as a function of time for IPMCs<br />
consisting of GLY-solvated PBI (labeled with the cation and applied voltage) and Nafion®<br />
(labeled with the cation in parentheses) at 2 V.[26] (e) Bending actuation as a function of<br />
time for IPMCs consisting of EG-solvated PBI (labeled with the cation and applied voltage),<br />
as well as Nafion® ( , ) and Flemion® ( ) (each labeled with the cation and applied voltage<br />
in parentheses).[26] In both (d) and (e), the effect of Pt coating on bending actuation is<br />
shown for PBI-based IPMCs ( , labeled with the number of Pt cycles) at 7 and 1 V,<br />
respectively. The dashed lines in (d) and (e) serve to connect literature data, whereas the<br />
solid lines correspond to regressions of Eq. 1 to data collected here. The bending direction of<br />
the IPMC is identified by the background shading: anode (white) or cathode (gray). (f)<br />
Values of Dm extracted from the regression analyses in (d) and (e) and presented as a<br />
function of electric potential for PBI-based IPMCs solvated with GLY (circles) and EG<br />
(triangles) and subjected to 2 (filled) and 3 (open) Pt deposition cycles. The solid and dashed<br />
lines in (f) serve to connect the data.<br />
324
Figure A4.4. Maximum bending actuation achieved for IPMCs fabricated from the PBI<br />
investigated in this work. Shown here are the IPMCs with GLY (filled symbols) and EG<br />
(open symbols), each labeled with the number of Pt deposition cycles. Error bars correspond<br />
to the standard error. The cross-hatched region identifies the range of actuation levels<br />
achieved for conventional IPMCs under similar test conditions. Background shading is the<br />
same as in Fig. 3, and the solid lines serve to connect the data.<br />
325
References<br />
[1] a) A. K. Bajpai, J. Bajpai, R. Saini, R. Gupta, Polym. Rev. 2011, 51, 53; b) D. Roy, J. N.<br />
Cambre, B. S. Sumerlin, Prog. Polym. Sci. 2010, 35, 278.<br />
[2] a) E. Hornbogen, Adv. Eng. Mater. 2006, 8, 101; b) S. A. Wilson, R. P. J. Jourdain, Q. Zhang,<br />
R. A. Dorey, C. R. Bowen, M. Willander, Q. U. Wahab, M. Willander, M. A. H. Safaa, O.<br />
Nur, E. Quandt, C. Johansson, E. Pagounis, M. Kohl, J. Matovic, B. Samel, W. van der<br />
Wijngaart, E. W. H. Jager, D. Carlsson, Z. Djinovic, M. Wegener, C. Moldovan, R. Iosub, E.<br />
Abad, M. Wendlandt, C. Rusu, K. Persson, Mater. Sci. Eng. R. 2007, 56, 1.<br />
[3] a) T. Mirfakhrai, J. D. W. Madden, R. H. Baughman, Mater. Today 2007, 10, 30; b) R.<br />
Shankar, T. K. Ghosh, R. J. Spontak, Soft Matter 2007, 3, 1116; c) P. Brochu, Q. B. Pei,<br />
Macromol. Rapid Comm. 2010, 31, 10.<br />
[4] a) R. Pelrine, R. Kornbluh, Q. B. Pei, J. Joseph, Science 2000, 287, 836; b) F. Carpi, S.<br />
Bauer, D. De Rossi, Science 2010, 330, 1759.<br />
[5] a) Q. M. Zhang, H. F. Li, M. Poh, F. Xia, Z. Y. Cheng, H. S. Xu, C. Huang, Nature 2002,<br />
419, 284; b) J. J. Li, S. I. Seok, B. J. Chu, F. Dogan, Q. M. Zhang, Q. Wang, Adv. Mater.<br />
2009, 21, 217.<br />
[6] V. H. Ebron, Z. W. Yang, D. J. Seyer, M. E. Kozlov, J. Y. Oh, H. Xie, J. Razal, L. J. Hall, J.<br />
P. Ferraris, A. G. MacDiarmid, R. H. Baughman, Science 2006, 311, 1580.<br />
[7] I. S. Park, S. M. Kim, D. Pugal, L. M. Huang, S. W. Tam-Chang, K. J. Kim, Appl. Phys. Lett.<br />
2010, 96, 043301.<br />
[8] J. K. Park, P. J. Jones, C. Sahagun, K. A. Page, D. S. Hussey, D. L. Jacobson, S. E. Morgan,<br />
R. B. Moore, Soft Matter 2010, 6, 1444.<br />
326
[9] a) M. Shahinpoor, K. J. Kim, Smart Mater. Struct. 2005, 14, 197; b) A. J. Duncan, D. J. Leo,<br />
T. E. Long, Macromolecules 2008, 41, 7765.<br />
[10] J. Brufau-Penella, M. Puig-Vidal, P. Giannone, S. Graziani, S. Strazzeri, Smart Mater. Struct.<br />
2008, 17, 015009.<br />
[11] K. Krishen, Acta Astronaut. 2009, 64, 1160.<br />
[12] a) I. W. Hamley, The Physics of Block Copolymers, Oxford University Press, New York<br />
1998; b) M. Q. Li, C. K. Ober, Mater. Today 2006, 9, 30; c) M. C. Orilall, U. Wiesner, Chem.<br />
Soc. Rev. 2011, 40, 520.<br />
[13] a) M. W. Hamersky, S. D. Smith, A. O. Gozen, R. J. Spontak, Phys. Rev. Lett. 2005, 95,<br />
168306.; b) A. S. Krishnan, K. E. Roskov, R. J. Spontak, in Advanced Nanomaterials, (Eds: K. E.<br />
Geckeler, H. Nishide), Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim, Germany 2010, Ch. 26.<br />
[14] J. H. Laurer, J. F. Mulling, S. A. Khan, R. J. Spontak, R. Bukovnik, J. Polym. Sci. Part B<br />
1998, 36, 2379.<br />
[15] R. Shankar, T. K. Ghosh, R. J. Spontak, Adv. Mater. 2007, 19, 2218.<br />
[16] N. Jullian, L. Rubatat, P. Gerard, J. Peyrelasse, C. Derail, J. Rheol. 2011, 55, 379.<br />
[17] A. P. Sudarsan, J. Wang, V. M. Ugaz, Anal. Chem. 2005, 77, 5167.<br />
[18] P. H. Vargantwar, R. Shankar, A. S. Krishnan, T. K. Ghosh, R. J. Spontak, Soft Matter 2011,<br />
7, 1651.<br />
[19] X. L. Wang, I. K. Oh, J. Lu, J. H. Ju, S. Lee, Mater. Lett. 2007, 61, 5117.<br />
[20] M. R. King, S. A. White, S. D. Smith, R. J. Spontak, Langmuir 1999, 15, 7886.<br />
[21] Y. Y. He, T. P. Lodge, Chem. Commun. 2007, 2732.<br />
[22] N. Fujiwara, K. Asaka, Y. Nishimura, K. Oguro, E. Torikai, Chem. Mater. 2000, 12, 1750.<br />
[23] H. Tamagawa, K. Yagasaki, F. Nogata, J. Appl. Phys. 2002, 92, 7614.<br />
327
[24] M. Aureli, W. Y. Lin, M. Porfiri, J. Appl. Phys. 2009, 105, 104911.<br />
[25] J. Lu, S. G. Kim, S. Lee, I. K. Oh, Adv. Funct. Mater. 2008, 18, 1290.<br />
[26] S. Nemat-Nassera, S. Zamani, Y. Tor, J. Appl. Phys. 2006, 99, 104902.<br />
[27] a) Electroactive Polymer (EAP) Actuators as Artificial Muscles: Reality, Potential, and<br />
Challenges, 2nd ed. (Ed: Y. Bar-Cohen), SPIE, Bellingham, WA 2004; b) S. Nemat-Nasser,<br />
J. Y. Li, J. Appl. Phys. 2000, 87, 3321.<br />
[28] K. Asaka, K. Oguro, J. Electroanal. Chem. 2000, 480, 186.<br />
[29] M. A. Hickner, H. Ghassemi, Y. S. Kim, B. R. Einsla, J. E. McGrath, Chem. Rev. 2004, 104,<br />
4587.<br />
[30] M. J. Han, J. H. Park, J. Y. Lee, J. Y. Jho, Macromol. Rapid Comm. 2006, 27, 219.<br />
[31] S. Sareh, A. T. Conn, J. M. Rossiter, I. Ieropoulos, P. Walters, Proc. SPIE 2010, 7642,<br />
76421S.<br />
[32] P. Arena, C. Bonomo, L. Fortuna, M. Frasca, S. Graziani, IEEE Trans. Systems, Man, and<br />
Cybernetics B: Cybernetics 2006, 36, 1044.<br />
328
Abstract<br />
APPENDIX V<br />
Block Copolymer Self-Organization vs. Interfacial Modificationin<br />
Bilayered Thin-Film Laminates*<br />
Arif O. Gozen, Jiajia Zhou, Kristen E. Roskov, An-Chang Shi,<br />
Jan Genzer and Richard J. Spontak<br />
Block copolymers remain one of the most extensively studied and utilized classes of<br />
macromolecules due to their extraordinary abilities to (i) self-assemble spontaneously into a<br />
wide variety of soft nanostructures and (ii) reduce the interfacial tension between, and thus<br />
compatibilize, immiscible polymer pairs. In bilayered thin-film laminates of immiscible<br />
homopolymers, block copolymers are similarly envisaged to stabilize such laminates.<br />
Contrary to intuition, we demonstrate that highly asymmetric block copolymers can<br />
conversely destabilize a laminate, as discerned from macroscopic dewetting behavior, due to<br />
dynamic competition between copolymer self-organization outside and enrichment at the<br />
bilayer interface. The mechanism of this counterintuitive destabilization is interrogated<br />
through complementary analysis of laminates containing mixtures of stabilizing/destabilizing<br />
*This chapter has been published in its entirety<br />
AO Gozen, J Zhou, KE Roskov, AC Shi, J Genzer, RJ Spontak. Gozen, Arif O. "Block copolymer<br />
self-organization vs. interfacial modification in bilayered thin-film laminates." Soft matter 2011, 7,<br />
3268.<br />
329
diblock copolymers and time-dependent Ginzburg-Landau computer simulations. This<br />
combination of experiments and simulations reveal a systematic progression of<br />
supramolecular-level events that establish the relative importance of molecular aggregation<br />
and lateral interfacial structuring in a highly nonequilibrium environment.<br />
Introduction<br />
One of the most important technological challenges in the development of inexpensive<br />
polymeric materials with tailored properties is compatibilization of two or more immiscible<br />
homopolymers. 1 The demand for such polymeric systems continues to grow as the need for<br />
lightweight, processable and mechanically robust materials increases in response to efforts<br />
aimed at conserving natural resources and reducing energy consumption. 2 Most polymer<br />
pairs are inherently immiscible due to unfavorable thermodynamics: 3 the enthalpy of mixing<br />
is typically endothermic and the entropy of mixing is often negligibly small.<br />
Compatibilization requires a reduction in interfacial tension, which, in turn, is achieved<br />
through a variety of interfacial modification strategies. 4 One effective route is reactive<br />
blending, 5,6 which relies on the chemical coupling of dissimilar macromolecules at the<br />
polymer/polymer interface. The result is the in-situ development of block (or graft)<br />
copolymer molecules, which, when localized at the interface, serve to lower the interfacial<br />
tension (thereby reducing the size scale of phase separation), improve fracture toughness 7<br />
and restrict droplet coalescence. 8 While this approach is broadly applicable to a wide range<br />
of polymers and ensures that copolymer molecules reside at the interface where they are<br />
330
needed, it can suffer from undesirable side reactions, as well as low yields since the reactive<br />
macromolecules must meet at the interface for the reaction to proceed.<br />
An alternative to reactive blending relies on the physical addition of a premade block<br />
copolymer to an incompatible polymer blend. 9 In this case, the copolymer molecules must be<br />
allowed to diffuse to the developing polymer/polymer interface. While this can be largely<br />
accomplished through the use of plasticizing agents or high shear fields, a fraction of the<br />
copolymer population remains inevitably in one or both of the homopolymer phases. In this<br />
case, the copolymer molecules in the bulk seek to reduce unfavorable contacts with the<br />
surrounding matrix by self-assembling into nanostructured domains that protect their<br />
incompatible elements. Alone, diblock copolymers can organize spontaneously into periodic<br />
nanostructures ranging from spheres or cylinders of the minority component (on a body-<br />
/face-centered cubic or hexagonal lattice, respectively) in a matrix of the majority component<br />
to bicontinuous channels or lamellae. 10 In the presence of a solvent or homopolymer,<br />
aperiodic bicontinuous 11,12 and network 13 morphologies may also develop. Because of the<br />
propensity for block copolymers to self-organize, melt blending of incompatible<br />
homopolymers must be conducted in such fashion to keep the population of copolymer<br />
molecules remaining in one or both homopolymers relatively low; otherwise, trapped<br />
copolymer molecules form aggregates that resemble micelles, which prevent the interface<br />
from attaining its maximum strength and hinder compatibilization.<br />
Similar phenomena likewise occur during the copolymer-induced stabilization of<br />
bilayered thin-film laminates composed of two molecularly thin homopolymer films. Such<br />
331
laminates are important to the development of advanced protective coatings, 14 solar cells 15<br />
and waveguide assemblies, 16 in which case a detailed understanding of the molecular-level<br />
processes governing stabilization is required. In addition, the planar arrangement of such<br />
laminates provides a convenient test platform for the exploration of material and/or design<br />
variations in systematic fashion 17 while avoiding changes in interfacial curvature that would<br />
occur in bulk systems due to compatibilization. Without an added copolymer, a laminate may<br />
rupture either in a single layer or in both layers, 18,19 forming circular holes or other complex<br />
dewetting patterns, 20 when heated above their glass transition temperatures. Here, we only<br />
consider the cases where (i) the melt viscosity of the substrate layer is much larger than that<br />
of the top layer so that the substrate may be considered solid-like relative to the top layer; 21<br />
and (ii) destabilization proceeds by the nucleation and growth of rimmed holes that<br />
eventually impinge. 18 In the absence of interfacial slip, 22 the hole diameter (D) varies linearly<br />
with time (t), and the hole growth (dewetting) rate (dD/dt) depends on the ratio of the<br />
dewetting force to the friction caused by viscous dissipation. The magnitude of dD/dt affords<br />
a relative measure of interfacial stability and can, along with the mechanism of dewetting, be<br />
controlled by varying material parameters such as the thickness 23 or molecular weight 24 of<br />
the top layer (cf. Fig. A5.1), as well as adding a species that modifies the nature of the<br />
interface. 24,25<br />
We prepared thin-film laminates from two polystyrene (PS) homopolymers with number-<br />
average molecular weight ( M n) values of 30 and 50 kDa (PS30 and PS50, respectively), in<br />
conjunction with a poly(methyl methacrylate) homopolymer with<br />
��<br />
332<br />
��<br />
M n = 243 kDa
(PMMA243), all from Pressure Chemical, Inc. (Pittsburgh, PA). To the PS homopolymers,<br />
we added poly(styrene-b-methyl methacrylate) diblock copolymers (Polymer Source, Inc.,<br />
Dorval, Quebec, Canada) varying in molecular symmetry: S10M50, S50M54 and S50M10,<br />
where each numerical designation denotes the block molecular weight (in kDa). These<br />
materials, as well as solvent-grade toluene (Sigma-Aldrich, St. Louis, MO), were used as-<br />
received. Each PMMA243 substrate measuring 50±2 nm thick from ellipsometry was spun-<br />
cast at a speed of 2000 rpm onto a silicon wafer from a 1.35 wt% solution in toluene.<br />
Similarly, 1.55 wt% solutions of PS30 and PS50 in toluene were spun-cast at the same speed<br />
with and without added copolymers onto glass. Each film measured 60±2 nm thick and was<br />
floated off on deionized water and then deposited on a PMMA243 substrate to form a<br />
bilayered laminate. All laminates were dried for 24 h at ambient temperature and<br />
subsequently annealed at 180°C under nitrogen. Dewetting kinetics were monitored in<br />
reflection mode with an Olympus BX60 optical microscope equipped with a Mettler heating<br />
stage and a computer-interfaced CCD camera. Transmission electron microscopy (TEM;<br />
Hitachi HF2000, 200 kV) was performed on laminates prepared on silica-coated grids, and<br />
atomic force microscopy (AFM; Park Systems XE-100) was conducted in non-contact mode<br />
on specimens before and after selective removal of the top PS30 layer in 1-chloropentane. 26<br />
Dewetting rates are presented as a function of copolymer concentration for laminates<br />
composed of PS30 (Fig. A5.1A) and PS50 (Fig. A5.1B) top layers on PMMA243. In the<br />
absence of copolymer, measured values of dD/dt are 310±17 and 145±4 μm/h, respectively,<br />
confirming that a larger melt viscosity due to increased molecular weight of the top layer<br />
333
educes dD/dt and thus improves stability. 24 Similarly, these homopolymer dewetting rates<br />
can be used to distinguish copolymer-induced stabilization (or destabilization) by discerning<br />
whether dD/dt is lower (or higher) than that of the unmodified PS/PMMA243 interface. The<br />
dewetting rates with the addition of the asymmetric S50M10 and nearly symmetric S50M54<br />
copolymers (Fig. 1A) verify that both copolymers tend to promote stabilization, with<br />
S50M10 being more effective than S50M54. This comparison reveals that, with their long<br />
styrenic block and short methacrylic block, S50M10 molecules are less likely to form<br />
aggregates in PS30 and therefore diffuse to the interface where they physically intercalate the<br />
two homopolymers and reduce interfacial tension. An increase in copolymer concentration<br />
further improves the stability of PS30 due to a larger population of copolymer molecules<br />
available for interfacial modification. At very low concentrations, however, the S50M54<br />
copolymer is found to induce destabilization due to the presence of the longer, more PS-<br />
incompatible methacrylic block. In stark contrast to the general behavior of these<br />
copolymers, incorporation of the S10M50 copolymer fully destabilizes the PS30 layer over<br />
the entire copolymer concentration range examined (with no discernible concentration<br />
dependence). The molecular-level mechanism responsible for this unexpected and<br />
counterintuitive result is described and discussed below. Similar trends are evident in Fig. 1B<br />
for laminateswith PS50. Note, however, that in this case the dewetting rates measured for<br />
laminates with the S10M50 copolymer decrease with increasing concentration and approach<br />
that of the neat PS50.<br />
334
Comparison of the dewetting rates achieved by adding the S50M10 and S10M50 block<br />
copolymers (with identical molecular weights) in Fig. A5.1 indicates that S50M10 brings<br />
about stabilization, whereas S10M50 enhances destabilization. The mechanism by which the<br />
S50M10 copolymer improves the compatibility of the immiscible interface has already been<br />
discussed, but the behavior of the S10M50 copolymer is more complex, as illustrated in Figs.<br />
A5.1C-E. We hypothesize that the incompatibility between either PS30 or PS50 and the<br />
S10M50 molecules, each possessing a short styrenic block and a relatively long methacrylic<br />
block, is sufficiently high to induce the spontaneous formation of aggregates with<br />
methacrylic cores and styrenic shells, as evidenced by the inset of Fig. A5.1B. These<br />
aggregates measure 30±6 nm in diameter and resemble crew-cut micelles 27 (depicted in Fig.<br />
A5.1C). Because they are far from equilibrium, the copolymer molecules are likewise<br />
capable of adopting more complex shapes (e.g., vesicles or toroids). As the system evolves,<br />
aggregates and individual copolymer molecules migrate (at different rates), and ultimately<br />
fuse, to the interface, as portrayed in Fig. A5.1D. Existence of partially fused, as well as<br />
intact, aggregates along the interface causes increases in interfacial roughness and, hence,<br />
area, which promote an increase in free energy and destabilization of the top layer. In this<br />
case, the in-plane distribution of copolymer aggregates and molecules is not uniform.<br />
Eventual dissolution of aggregates into brush patches (cf. Fig. A5.1E) is expectedly related to<br />
the incompatibility between the styrenic matrix and the methacrylic block, which is greater in<br />
the PS50 than in the PS30 laminates. This consideration explains why dD/dt is (within<br />
335
experimental uncertainty) independent of copolymer concentration in Fig. A5.1A, but<br />
decreases noticeably with increasing copolymer concentration in Fig. A5.1B.<br />
Evidence supporting our proposed mechanism can be attained from time-dependent<br />
Ginzburg-Landau computer simulations, which were performed with the assumption that the<br />
PMMA243 substrate layer can be treated as a PMMA-attractive surface to simplify and<br />
accelerate the calculations. A free energy functional proposed 28 previously for AB diblock<br />
copolymer/homopolymer blends is incorporated into the Cahn-Hilliard equation to model<br />
short-time system dynamics. The spatiotemporal behavior of two asymmetric copolymers<br />
configured to emulate the S10M50 and S50M10 molecules, one with 17% A (A17B83) and<br />
the other with 83% A (A83B17), is considered in a homopolymer A matrix in terms of (i) an<br />
order parameter (�) that reflects the local copolymer concentration and (ii) local height<br />
variations that provide a measure of roughness and, hence, structuring. The time-dependent<br />
variation of � in the z direction, where z is normal to the A/B interface (Fig. A5.3A), shows<br />
that the concentrations of both copolymer molecules along the interface (z = 0) increase as<br />
the system evolves. A striking difference between the two species is that the A17B83<br />
molecules extend from the interface as organized aggregates (evidenced by the fluctuations<br />
in �), whereas the A83B17 molecules do not. A 2D image of a lateral simulation near the<br />
interface for a laminate with A17B83 molecules is provided in the inset of Fig. A5.2A, and<br />
reveals the existence of a complex copolymer morphology loosely reminiscent of the<br />
nanostructure in Fig. 1B. In contrast, a corresponding image of the A83B17 molecules<br />
displays significantly less lateral structuring. Root-measured (rms) roughness values<br />
336
extracted from such 2D simulations aregiven in Fig. A5.2B and confirm that the A17B83<br />
molecules are more organized, especially near the interface, than the A83B17 molecules,<br />
which is consistent with our proposed mechanism.<br />
Experimental AFM measurements of the interfacial roughness of the PS30/S10M50<br />
laminate after selective removal of the PS30 layer are included for comparison in the inset of<br />
Fig. A5.2B and indicate that, at short times, the roughness discerned from both dry (i.e.,<br />
dewetted) and wet (i.e., not dewetted) regions on the PMMA243 surface increases as<br />
dewetting proceeds, in agreement with simulation results (at different time scales). This<br />
increase in roughness is attributed to the attachment and partial fusion of copolymer<br />
aggregates along the interface. At longer times, the roughness decreases as copolymer<br />
aggregates meld into the PMMA243 substrate. This process is observed and expected to be<br />
faster (and more complete) for dry regions exposed to surface tension than for wet regions<br />
subjected to lower interfacial tension. Existence of interfacial copolymer structuring due to at<br />
least partially fused aggregates is verified by the TEM images presented in Figs. A5.3A and<br />
A5.3B for laminates containing 0.15 and 0.75 wt% S10M50, respectively, after 6 min at<br />
180°C. The dark features on the dry PMMA243 surface distinguish stained styrenic moieties<br />
and serve to indicate copolymer-rich interfacial regions. At the low copolymer concentration<br />
(Fig. A5.3A), discrete features possess diameters up to 35 nm, which is consistent with the<br />
size of copolymer aggregates measuring ≈4Rg, where Rg denotes the copolymer gyration<br />
radius (≈7 nm). At the higher concentration (Fig. A5.3B), these features are irregularly<br />
337
shaped and possess a broad size distribution extending up to several hundred nanometers<br />
across.<br />
According to experimental observations and simulation results, self-assembly of the<br />
S10M50 copolymer molecules occurs rapidly, resulting in the formation of micelle-like<br />
aggregates that migrate to and roughen the polymer/polymer interface, consequently<br />
destabilizing the top PS layer. In contrast, the mirrored S50M10 copolymer behaves in<br />
largely opposite fashion: individual copolymer molecules diffuse to and meld with the<br />
interface, where they stabilize the laminate. To discern the relative importance of these<br />
competitive molecular-level mechanisms, we have prepared laminates containing mixtures of<br />
these two copolymers and measured the dewetting rates, which are presented in Fig. A5.4. At<br />
1 and 2 wt% S50M10, the destabilization mechanism dominates. Here, the population of<br />
S50M10 molecules is insufficient to modify the polymer/polymer interface, whereas the<br />
remaining (and more numerous) S10M50 chains favor self-assembly over interfacial<br />
modification. Between 3 and 5 wt% S50M10, however, destabilization at low concentrations<br />
precedes stabilization. Stabilization is achieved to different extents by having as little as 10<br />
wt% S50M10 in the S10M50/S50M10 mixture. As seen in Fig. A5.4, using block copolymer<br />
mixtures rather than single copolymers to tune stabilizing/ compatibilizing efficacy provides<br />
an unexplored route to achieving property control from the ground up. Such control must<br />
consider the complex interplay between block copolymer self-assembly and interfacial<br />
modification under highly nonequilibrium conditions. Our results using a planar test<br />
338
configuration elucidate a molecular-level mechanism responsible for this interplay, which is<br />
of critical importance to the contemporary development of tailored polymeric materials.<br />
Acknowledgments<br />
Graduate fellowships for A.O.G. and K.E.R. were provided by Dade-Behring, Inc. and<br />
the National Science Foundation, respectively. J.Z. and A.C.S. were supported by the Natural<br />
Science and Engineering Council of Canada. The computer simulations were made possible<br />
by the facilities of the Shared Hierarchical Academic Research Computing Network<br />
(SHARCNET: www.sharcnet.ca) and Compute/Calcul Canada.<br />
339
Figures<br />
Figure A5.1. Dewetting rates (dD/dt) presented as a function of copolymer concentration for<br />
laminates with (A) PS30 and (B) PS50 as the top PS layer (labeled in A). Diblock<br />
copolymers defined in the text and added to the top layer are likewise color-coded and<br />
labeled. Solid lines connect the data, and the dashed line delineates top-layer stabilization<br />
from destabilization. Error bars denote one standard deviation in the data. The TEM image in<br />
(B) shows the ill-defined and faint S10M50 nanostructure that develops upon spin-casting a<br />
PS50/S10M50 film with 0.75 wt% S10M50 onto glass, followed by floated transfer onto a<br />
PMMA243 substrate layer spun-cast on a silica-coated grid. In this image, styrenic units are<br />
stained with the vapor of RuO4(aq) so that unstained methacrylic moieties appear light.<br />
Examples of aggregates resembling micelles are circled, whereas more complex shapes are<br />
identified by arrowheads. Included are schematic illustrations of the mechanism by which<br />
asymmetric S10M50 block copolymers destabilize a bilayered laminate: (C) copolymer<br />
molecules self-organize into aggregates (shown here), as well as more complex<br />
nanostructural elements (cf. the inset in B) upon initial casting; (D) copolymer aggregates<br />
and chains in the melt diffuse to the polymer/polymer interface where they adsorb and<br />
eventually undergo fusion, promoting an increase in interfacial roughness; and (E) additional<br />
aggregates form (depending on the available copolymer reservoir) and continue to migrate to<br />
and meld with the interface to form copolymer brushes.<br />
340
Figure A5.2. In (A), the concentration-based order parameter (�) presented as a function of<br />
distance from the A/B polymer interface (at z = 0) at different simulation times (τ, labeled)<br />
for A17B83 and A83B17 copolymer molecules (labeled and defined in the text) at a<br />
copolymer concentration of 1.0 wt%. A pair of 2D lateral simulation images near the A/B<br />
interface at τ = 40 is displayed for both copolymers (labeled) in the inset of (A). Values of the<br />
rms roughness (in lattice units, l.u.) extracted from simulation images such as those provided<br />
in (A) are provided for the A17B83 ( ) and A83B17 ( ) copolymers as a function of τ, in<br />
(B). Included in the inset of (B) are experimental rms roughness values measured by AFM of<br />
wet (not dewetted, ) and dry (dewetted, ) interfacial regions of a laminate after selective<br />
removal of the PS30/S10M50 top layer. The solid lines connect the data.<br />
341
Figure A5.3. TEM images acquired from dry regions of annealed laminates with<br />
PS50/S10M50 top layers on PMMA243 at two S10M50 concentrations (in wt%): (A) 0.15<br />
and (B) 0.75. Styrene-containing features remaining on the PMMA243 substrate after<br />
dewetting appear electron-opaque (dark).<br />
342
Figure A5.4. Dewetting rates presented as a function of total copolymer concentration for<br />
PS50/PMMA243 bilayered laminates with and without mixtures of the asymmetric S50M10<br />
and S10M50 block copolymers at different mixture compositions (color-coded, labeled and<br />
expressed in w/w S10M50/S50M10). Solid lines connect the data, and the error bars denote<br />
one standard deviation in the data.<br />
343
References<br />
1. U. Sundararaj, C. W. Macosko, Macromolecules 28, 2647 (1995).<br />
2. P. Ball, Made to Measure: New Materials for the 21 st Century (Princeton University Press,<br />
Princeton, NJ, 1997).<br />
3. P. J. Flory, Principles of Polymer Chemistry (Cornell University Press, Ithaca, NY, 1953).<br />
4. C. E. Koning, M. van Duin, C. Pagnoulle, R. Jérôme, Prog. Polym. Sci. 23, 707 (1998).<br />
5. C. A. Orr et al., Polymer 42, 8171 (2001).<br />
6. H. Pernot, M. Baumert, F. Court, L. Leibler, Nat. Mater. 1, 54 (2002).<br />
7. C. Creton, E. J. Kramer, C.-Y. Hui, H. R. Brown, Macromolecules 25, 3075 (1992).<br />
8. S. Lyu, T. D. Jones, F. S. Bates, C. W. Macosko, Macromolecules 35, 7845 (2002).<br />
9. A. V. Ruzette, L. Leibler, Nat. Mater. 4, 19 (2005).<br />
10. I. W. Hamley, The Physics of Block Copolymers (Oxford Univ. Press, NY, 1998).<br />
11. H. Jinnai et al., Adv. Mater., 14, 1615 (2002).<br />
12. P. Falus, H. Xiang, M. A. Borthwick, T. P. Russell, S. G. J. Mochrie, Phys. Rev. Lett. 93,<br />
145701 (2004).<br />
13. S. Jain, F. S. Bates, Science 300, 460 (2003).<br />
14. C. K. Tan, D. J. Blackwood, Corros. Sci. 45, 545 (2003).<br />
15. E. J. W. Crossland et al., Nano Lett. 9, 2807 (2009).<br />
16. D. H. Kim et al., Adv. Mater. 17, 2442 (2005).<br />
17. S. Zhu et al., Nature 400, 49 (1999).<br />
18. G. Reiter, Phys. Rev. Lett. 68, 75 (1992).<br />
19. J. P. de Silva et al., Phys. Rev. Lett. 98, 267802 (2007).<br />
344
20. R. Xie, A. Karim, J. F. Douglas, C. C. Han, R. A. Weiss, Phys. Rev. Lett. 81, 1251 (1998).<br />
21. F. Brochard-Wyart, P. Martin, C. Redon, Langmuir 9, 3682 (1993).<br />
22. K. Jacobs, R. Seemann, G. Schatz, S. Herminghaus, Langmuir 14, 4961 (1998).<br />
23. R. Limary, P. F. Green, Macromolecules 32, 8167 (1999).<br />
24. B. Wei, J. Genzer, R. J. Spontak, Langmuir 20, 8659 (2004).<br />
25. B. Wei, P. G. Lam, J. Genzer, R. J. Spontak, Langmuir 22, 8642 (2006).<br />
26. S. E. Harton, J. Luning, H. Betz, H. Ade, Macromolecules 39, 7729 (2006).<br />
27. L. F. Zhang, A. Eisenberg, Science 268, 1728 (1995).<br />
28. T. Ohta, A. Ito, Phys. Rev. E 52, 5250 (1995).<br />
345