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We show Profi l<br />

Ground breaking fl ooring systems<br />

for fo or fa ffa farrowing rro r win wing i g crates<br />

es and nurserie nurseries rie ries<br />

PROFIL PRO P FIL IL FERRO FE FERROCAST® R CAST® cast iron slats<br />

animal mal al friendly fr frien endl dly with 2 traction levels<br />

absolute no sha sharp<br />

r edges and no burrs only by manufacture in the<br />

worldwide uniqu unique que e “ “open mould technology” from SCHONLAU<br />

Made in Germany<br />

PP-Flooring and piglet heating ing pads pa p ds –<br />

proven, fl exible, long lasting<br />

Ernst-von-Bayern-Str. 22 · D-59590 Geseke<br />

Ph. +49 (0) 2942/505-0 · Fax +49 (0) 2942/505-727<br />

info@schonlau-stalltechnik.de · www.schonlau-stalltechnik.de<br />

FERROCAST® Flooring Systems<br />

<strong>Schonlau</strong> <strong>Stalltechnik</strong><br />

Ernst-von-Bayern-Str. 22<br />

D-59590 Geseke


SCHONLAU WERKE<br />

<strong>Schonlau</strong> is a medium-size, family-led<br />

customer oriented iron foundry in the<br />

area East Westphalia/Germany.<br />

With 170 employees we achieve a production<br />

volume upto 12.500t per year.<br />

Our general range of competence contains<br />

castings from 5 to 4.000 kgs made of GJL,<br />

GJS, GJV, ADI, Ni-resist as well as further<br />

special alloys.<br />

<strong>Schonlau</strong> livestock equipment manufactures<br />

the renowned FERROCAST® iron<br />

slat fl ooring system for the pig and cattle<br />

industry.<br />

Due to a patented casting process is our<br />

“open mould technology” worldwide<br />

unique, only <strong>Schonlau</strong> slats provide the<br />

exclusive roundly shaped bars – which<br />

ensure greatest benefi ts to animals – e.g.<br />

a smooth woven textured surface.<br />

<strong>Schonlau</strong> represents the market leadership<br />

in the highest quality segment of cast iron<br />

flooring systems with more than 2 million<br />

square meters of installed FERROCAST®<br />

worldwide.<br />

If you want to know more - just ask! We will<br />

be happy to answer your questions.<br />

Please find detailed information on the<br />

following pages.<br />

CONTENT<br />

PIG EQUIPMENT<br />

FERROCAST CAST IRON SLATS<br />

• for Farrowing Crates Type 26 PROFIL-STEP 4<br />

• for Farrowing Crates Type 16 PODIUM-STEP 5<br />

• for Farrowing Crates Type 25 PROFIL-EVEN LEVEL 6<br />

• for Farrowing Crates Type 15 PLANA-EVEN LEVEL 7<br />

• for Farrowing Crates Type 15 PLANA-EVEN LEVEL 8<br />

• Self-Supporting for Farrowing crates Type 10 PRIMUS 9<br />

• Self-Supporting for Farrowing crates Type 11 FAVORIT 9<br />

• Self-Supporting for Nurseries Type 13 JUNIOR 9<br />

• Self-Supporting for Gestastion/Boars Type 17 AMICUS 9<br />

PP FLOORING<br />

• Sow slats Type 14 MENTOR 10<br />

• Wean-to-Finish slats Type 13 VARIO 10<br />

• Weaner slats Type 12 FILIUS 11<br />

• Weaner slats Type 12 PORCUS 11<br />

HEATING PADS<br />

POLYPROPYLENE HEATING PADS<br />

• step 12<br />

• even level 12<br />

POLYMER CONCRETE<br />

• step 12<br />

• even level 12<br />

• Installation examples 13<br />

ACCESSORIES<br />

• ERGOFIX anchors for flooring 14<br />

• Slat trims 14<br />

• Beams 14<br />

• Metal Beam Guides 14<br />

CATTLE<br />

CAST IRON SLATS<br />

• Comb slats – tying stall Type 50 PARAT 15<br />

• Comb slats – free stall Type 70 DUAL 15<br />

• Bar slats – tying stall Type 30 CLASSIC 15<br />

MANURE VALVES<br />

• Quick snap valve Type PIONIER 16<br />

• Spindle valve Type PRIMO 16<br />

• Hand pulling valve Type OVATION 16<br />

• Hand valve Type OPTIMA 16<br />

• Flange hand valve Type FORMAT 16<br />

• Spare parts / Replacement sets 17


EXCLUSIVE<br />

Manufaction process<br />

The <strong>Schonlau</strong> quality – what makes the diff erence?<br />

<strong>Schonlau</strong>-FERROCAST® cast iron slats are being manufactured in the worldwide unique „open mould<br />

technology“. Slat for slat is unique. <strong>Schonlau</strong> FERROCAST® cast iron slats do not show any sharp fi ns or edges<br />

between bars. So any deburring of sharp fi ns or edges is unnecessary. This way an animal friendly cast iron slat<br />

is born.<br />

Own mould construction<br />

Continuously <strong>Schonlau</strong> engineers<br />

construct new cast iron slats in order<br />

to fulfi l increasing requirements of<br />

modern animal husbandry.<br />

The typical <strong>Schonlau</strong> woven textured<br />

surface assures a maximum of traction<br />

through roundly shaped bars.<br />

”Open mould technology“<br />

The worldwide unique „open mould<br />

technology“ guarantees absolute<br />

„fi n-free“ FERROCAST® cast iron slats.<br />

The red-hot glowing FERROCAST® cast<br />

iron just pours in „open“ sand mould<br />

frames.<br />

Casting process<br />

Each cast iron slat is manufactured individually<br />

under visual control. By the<br />

use of FERROCAST® cast iron <strong>Schonlau</strong><br />

cast iron slats achieve the well known<br />

outstanding quality<br />

Only the ”open mould technology“<br />

avoids any fl ashes or fi ns between<br />

cast iron bars due to the absence of<br />

a top mould frame.<br />

Cooling-track<br />

FERROCAST® cast iron slats cool down<br />

until they reach room temperature.<br />

Finally slats are taken out of the mould<br />

frame and then they are sandblasted.<br />

Grinding of fl ashes, fi ns or any further<br />

sharp edges is not necessary. The<br />

natural roundly shaped bars assure<br />

outstanding foothold and avoid injuries.<br />

Finishing<br />

For the last ”fi nish“ the slat passes<br />

a coating layer. The dipping colour<br />

provides excellent protection against<br />

corrosion.<br />

Strict examination<br />

Regularly FERROCAST® cast iron slats<br />

are being examined up to a load of<br />

1100 kg in representative random<br />

sample tests acc. to DIN 11848.<br />

Thereby FERROCAST® show an exceptional<br />

elasticity on mechanical<br />

pressure – but only FERROCAST® slats<br />

immediately regains its previous<br />

even shape – in opposite to ductile<br />

(nodular) cast iron slats.<br />

2 3


PROFIL-STEP FOR FARROWING CRATES<br />

STEP 15 mm<br />

■ gap size 11 mm<br />

■ bar size 13 mm<br />

■ bearing height 15 mm<br />

■ high-low textured FERROCAST-slats with 2 traction levels for<br />

maximum comfort and traction, - also on wet or fatty surfaces<br />

■ to be combined with all common PP-flooring systems<br />

■ maximum traction also for sows with weak legs!<br />

■ absolute no sharp edges or burrs, smoothly rounded textured bars<br />

■ no ordinary teat “squeezing” compared to 90° rectangular bars<br />

■ PROFIL Type „P“ - to be combined with frame mode constructions;<br />

tab interspace (widths): approx. 585 - 590 mm<br />

600 mm<br />

600 mm<br />

630 mm<br />

Ref. No.<br />

26060 - 600<br />

630 mm<br />

Ref. No.<br />

26061 - 600<br />

Shoulder Plate < 10 % drainage<br />

1000 mm<br />

1000 mm<br />

630 mm<br />

Ref. No.<br />

26100 - 600<br />

630 mm<br />

1200 mm<br />

200 mm<br />

630 mm<br />

Ref. No.<br />

26120 - 600<br />

Ref. No.<br />

15002 - 600<br />

for 26120 - 600 - K<br />

and 15020 - 600 - K<br />

600 mm<br />

SOLID AREA WITH SOLID AREA<br />

MANURE SLOT<br />

800 mm<br />

Ref. No.<br />

26101 - 600<br />

800 mm centred


PROFIL-EVEN LEVEL FOR FARROWING CRATES<br />

■ gap size 11 mm<br />

■ bar size 13 mm<br />

■ bearing height 15 mm<br />

■ high-low textured FERROCAST®-slats with 2 traction levels for<br />

maximum comfort and traction, - also on wet of fatty surfaces<br />

■ to be combined with most of all common PP-flooring systems<br />

■ maximum traction for sows also with weak legs!<br />

■ absolute no sharp edges and no burrs, smoothly rounded textured bars<br />

■ no ordinary teat “squeezing” compared to 90° rectangular bars<br />

600 mm<br />

600 mm<br />

PLANA-F<br />

400 mm<br />

Ref. No.<br />

25060 - 400<br />

600 mm<br />

Ref. No.<br />

25060 - 600<br />

■ to be combined with<br />

PP-weaner flooring<br />

in nurseries<br />

600 mm<br />

400 mm<br />

Ref. No.<br />

15061 - 400<br />

Shoulder plate<br />

< 10 % drainage<br />

1200 mm<br />

Ref. No.<br />

15061 - 600 - FS<br />

Shoulder plate<br />

< 10 % drainage<br />

400 mm<br />

Ref. No.<br />

25120 - 400<br />

Slats for adjustment PLANA-FS<br />

■ to be combined with PP-weaner flooring in nurseries<br />

600 mm<br />

600 mm<br />

a<br />

600 mm<br />

SOLID AREA SOLID AREA<br />

SOLID AREA<br />

1200 mm<br />

< 10 % drainage<br />

600 mm<br />

Ref. No.<br />

25120 - 600<br />

Ref. No. Dimension<br />

a x b mm<br />

15021 - 600 - FS 200 x 600<br />

15031 - 600 - FS 300 x 600<br />

15041 - 600 - FS 400 x 600<br />

15051 - 600 - FS 500 x 600<br />

15061 - 600 - FS 600 x 600<br />

15071 - 600 - FS 700 x 600<br />

15081 - 600 - FS 800 x 600<br />

15091 - 600 - FS 900 x 600<br />

15101 - 600 - FS 1000 x 600<br />

15111 - 600 - FS 1100 x 600<br />

15121 - 600 - FS 1200 x 600<br />

FLOORING LEVEL – EVEN LEVEL<br />

■ the unique woven textured surface of <strong>Schonlau</strong> slats<br />

make any crude edged anti-slip-profile unnecessary<br />

■ rounded bars, absolute no burrs by manufacture with “open mould technology”<br />

■ roundly shaped bars, absolute no sharp edges<br />

■ FERROCAST® guarantees a noticeable “cool” sow place<br />

■ claw abrasion<br />

FLOORING LEVEL – EVEN LEVEL<br />

Stainless Steel tabs assure<br />

Art.-Nr<br />

a safe interlocking<br />

■ ALL slats of PROFIL-<br />

EVEN LEVEL and<br />

PLANA- EVEN LEVEL<br />

can be combined to<br />

each other.<br />

PLANA-EVEN LEVEL FOR FARROWING CRATES ES<br />

■ gap size 11 mm<br />

■ bar size 15 mm<br />

TECHNICAL INFORMATION ■ bearing height 12 mm<br />

TECHNICAL INFORMATION<br />

1200 mm<br />

600 mm<br />

WITH MANURE SLOT 45 x 500 mm<br />

Ref. No.<br />

25120 - 600 - K<br />

max. drainage ability through<br />

missing cross bars<br />

TECHNICAL INFORMATION<br />

■ PROFIL/PLANA/PODIUM<br />

need to be supported at<br />

lateral sides, and cannot<br />

be placed just on the small<br />

top and bottom side.<br />

■ All FERROCAST slats are<br />

examined accordingly to<br />

DIN 11848.<br />

Ref. No.<br />

15060 - 400<br />

Ref. No.<br />

15060 - 600<br />

Ref. No.<br />

15120 - 300<br />

Ref. No.<br />

15120 - 400<br />

Slats for adjustment PLANA-S<br />

6 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

7<br />

crate length a<br />

600 mm<br />

600 mm<br />

400 mm<br />

600 mm<br />

600 mm<br />

1200 mm<br />

300 mm<br />

Ref. No. Dimension<br />

a x b mm<br />

15100 - 600 1000 x 600<br />

15110 - 600 1100 x 600<br />

15120 - 600 1200 x 600<br />

15125 - 600 1250 x 600<br />

■ PLANA – Imperial dimenions available<br />

24 x 24´´ (approx. 610 x 1066 mm) and<br />

24 x 48´´ (approx. 610 x 1219 mm)<br />

crate length a<br />

600 mm<br />

1200 mm<br />

400 mm<br />

1200 mm<br />

Ref. No. Dimension<br />

a x b mm<br />

15010 - 600 - S 100 x 600<br />

15020 - 600 - S 200 x 600<br />

15030 - 600 - S 300 x 600<br />

15040 - 600 - S 400 x 600<br />

15050 - 600 - S 500 x 600<br />

15060 - 600 - S 600 x 600<br />

15070 - 600 - S 700 x 600<br />

15080 - 600 - S 800 x 600<br />

15090 - 600 - S 900 x 600<br />

15100 - 600 - S 1000 x 600<br />

15110 - 600 - S 1100 x 600<br />

15120 - 600 - S 1200 x 600<br />

Nuts assure a safe positioning on beam<br />

500 mm<br />

Ref. No.<br />

15120 - 500<br />

TECHNICAL ADVICE<br />

■ PROFIL/PLANA/PODIUM<br />

need to be supported at<br />

lateral sides and cannot<br />

be placed just on top and<br />

bottom side only.<br />

■ All FERROCAST slats are<br />

examined accordingly to<br />

DIN 11848. Examined max.<br />

load 860 kg (100 x 100 mm)<br />

■ ALL slats of PROFIL-<br />

EVEN LEVEL and<br />

PLANA- EVEN LEVEL<br />

can be combined to<br />

each other.


PROFIL-EVEN LEVEL FOR FARROWING CRATES ES<br />

WITH SOLID AREA<br />

■ gap size 11 mm<br />

■ bar size 15 mm<br />

■ bearing height 12 mm<br />

■ straight and diagonal installation, even level<br />

■ the unique woven surface of <strong>Schonlau</strong> slats make any crude edged anti-slip-profile unnecessary<br />

■ rounded bars, absolute burr free by manufacture with “open mould technology”<br />

■ FERROCAST® guarantees a noticeable “cool” sow place<br />

■ claw abrasion<br />

■ to be combined with almost all common PP floorings available on the market<br />

1200 mm<br />

a<br />

600 mm<br />

WITH SOLID AREA<br />

Ref. No.<br />

15121 - 664<br />

solid area < 3 % drainage<br />

400 mm<br />

1200 mm<br />

600 mm<br />

Ref. No.<br />

15121 - 666<br />

solid area < 3 % drainage<br />

PLANA-FS<br />

■ to be combined with PP flooring FILIUS in nurseries<br />

600 mm<br />

Ref. No.<br />

15121 - 600 - FS<br />

< 10 % drainage<br />

WITH SOLID AREA<br />

600 mm<br />

Ref. No. Dimension<br />

a x b mm<br />

15021- 600 - FS 200 x 600<br />

15031- 600 - FS 300 x 600<br />

15041- 600 - FS 400 x 600<br />

15051- 600 - FS 500 x 600<br />

15061- 600 - FS 600 x 600<br />

15071- 600 - FS 700 x 600<br />

15081- 600 - FS 800 x 600<br />

15091- 600 - FS 900 x 600<br />

15101- 600 - FS 1000 x 600<br />

15111- 600 - FS 1100 x 600<br />

15121- 600 - FS 1200 x 600<br />

1200 mm<br />

600 mm<br />

PLANA-F PLANA-FS<br />

■ to be combined with PP flooring FILIUS in nurseries<br />

400 mm<br />

SOLID AREA<br />

Ref. No.<br />

15061 - 400<br />

600 mm<br />

WITH MANURE SLOT<br />

Ref. No.<br />

15120 - 600 - K / Manure Slot<br />

dimension 45 x 500 mm<br />

200 mm<br />

600 mm<br />

200 mm<br />

600 mm<br />

SOLID AREA<br />

Ref. No.<br />

15061 - 600 - FS<br />

400 mm<br />

Ref. No.<br />

15020 - 400 - K<br />

Manure Slot dimension<br />

45 x 300 mm<br />

600 mm<br />

Ref. No.<br />

15020 - 600 - K / Manure Slot<br />

dimension 45 x 500 mm<br />

TECHNICAL<br />

INFORMATION<br />

FLOORING LEVEL –<br />

EVEN LEVEL<br />

■ ALL slats of PROFIL-<br />

EVEN LEVEL and<br />

PLANA- EVEN LEVEL<br />

can be combined to<br />

each other.<br />

■ PPROFIL/PLANA/PODIUM<br />

need to be supported at<br />

lateral sides and cannot<br />

be placed just on top and<br />

bottom side only.<br />

■ All FERROCAST slats are<br />

examined accordingly<br />

to DIN 11848.<br />

■ Examined max. load 860 kg<br />

(100 x 100 mm)<br />

SLOT COVER<br />

STAINLESS STEEL<br />

Square pipe<br />

for<br />

15120 - 600 - K<br />

15020 - 600 - K<br />

15020 - 400 - K<br />

Ref. No.<br />

15002 - 600<br />

15002 - 400<br />

SELF-SUPPORTING CAST IRON SLATS<br />

■ FERROCAST® cast iron slats with the unique woven surface<br />

make any crude edged anti-slip-profile unnecessary<br />

■ animal friendly<br />

■ for endless installation options<br />

■ in farrowing crates bars are always alongside the sow<br />

■ absolutely hygienic and durable<br />

■ roundly shaped bars assure maximum grip and traction<br />

■ claw abrasion<br />

FARROWING CRATES NURSERIES SOWS/BOARS<br />

PRIMUS<br />

■ gap size 9 mm<br />

■ bar size 12 mm<br />

■ bearing height 20 mm<br />

Ref. No. Dimension<br />

a x b mm<br />

10080 - 1000 800 x 1000<br />

10090 - 1000 900 x 1000<br />

10100 - 1000 1000 x 1000<br />

10110 - 1000 1100 x 1000<br />

10120 - 1000 1200 x 1000<br />

FAVORIT<br />

■ gap size 11 mm<br />

■ bar size 15 mm<br />

■ bearing height 20 mm<br />

Ref. No. Dimension<br />

a x b mm<br />

11070 - 1000 700 x 1000<br />

11080 - 800 800 x 800<br />

11080 - 1000 800 x 1000<br />

11100 - 800 1000 x 800<br />

11100 - 1000 1000 x 1000<br />

11110 - 800 1100 x 800<br />

11110 - 1000 1100 x 1000<br />

11120 - 600 1200 x 600<br />

11120 - 800 1200 x 800<br />

11120 - 1000 1200 x 1000<br />

JUNIOR<br />

■ gap size 13 mm<br />

■ bar size 15 mm<br />

■ bearing height 12 mm<br />

Ref. No. Dimension<br />

a x b mm<br />

13070 - 1000 700 x 1000<br />

13080 - 1000 800 x 1000<br />

13100 - 1000 1000 x 1000<br />

13110 - 1000 1100 x 1000<br />

13120 - 1000 1200 x 1000<br />

AMICUS<br />

■ gap size 17 mm<br />

■ bar size 27 mm<br />

■ bearing height 20 mm<br />

Ref. No. Dimension<br />

a x b mm<br />

17065 - 800 650 x 800<br />

17080 - 800 800 x 800<br />

17100 - 800 1000 x 800<br />

17110 - 800 1100 x 800<br />

17120 - 800 1200 x 800<br />

8 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

9<br />

Kanalbreite a<br />

b<br />

Kanalbreite a<br />

b<br />

Kanalbreite a<br />

gap size 9 mm gap size 11 mm gap size 13 mm gap size 17 mm<br />

NUT POSITION ENDLESS INSTALLABLE NUT<br />

b<br />

Kanalbreite a<br />

■ Self-supporting slats<br />

must be placed on<br />

the top and bottom side.<br />

■ All FERROCAST® slats are<br />

examined accordingly<br />

to DIN 11848<br />

■ Examined max. load 860 kg<br />

(100 x 100 mm)<br />

b<br />

TECHNICAL<br />

ADVICE


MENTOR PP-PLOORING<br />

■ gap size 10 mm<br />

■ bar size 10 mm<br />

■ bearing height 13 mm<br />

■ interlocking clips against lifting<br />

■ to be cut bar-wise<br />

■ max. thermal comfort<br />

600 mm<br />

600 mm<br />

200 mm<br />

Ref. No.<br />

14060 - 200<br />

500 mm<br />

Ref. No.<br />

13060 - 500<br />

600 mm<br />

VARIO PP-PLOORING<br />

■ gap size 9,7 mm<br />

■ bar size 10 mm<br />

■ bearing height 13 mm<br />

300 mm<br />

Ref. No.<br />

14060 - 300<br />

500 mm<br />

Ref. No.<br />

13061 - 500<br />

■ utmost hygiene through easy cleaning<br />

■ highest resistance against corrosion<br />

■ max. traction through roundly shaped textured ribs<br />

MENTOR slats consist of pure PP,<br />

to be combined with FERROCAST®-cast iron slats<br />

For sows up to 250 kg (examined static load 750 kg)<br />

600 mm<br />

400 mm<br />

Ref. No.<br />

14060 - 400<br />

to be combined with FERROCAST®-cast iron slats.<br />

For pigs up to 160 kg.<br />

600 mm ■ VARIO slats consist out of pure PP,<br />

600 mm<br />

SAFETY LOCK<br />

Example Front A<br />

SAFETY LOCK<br />

Example Front B<br />

400 mm<br />

Ref. No.<br />

14061 - 400<br />

200<br />

200<br />

Example<br />

Front A<br />

SAFETY LOCK<br />

600 mm<br />

600 mm<br />

Ref. No.<br />

14020 - 600<br />

Example<br />

Front B<br />

Ref. No.<br />

14020 - 600 - K<br />

integrated manure slot<br />

■ Interlocking clips against lifting<br />

■ to be cut bar-wise<br />

■ max. thermal comfort<br />

■ less stress and less hygienic risk<br />

for piglets due to less moving<br />

■ utmost hygiene through<br />

easy cleaning<br />

■ highest resistance<br />

against corrosion<br />

■ max. traction through<br />

roundly shaped textured ribs<br />

FILIUS PP-FLOORING<br />

■ gap size 10 mm<br />

■ bar size 10 mm<br />

■ bearing height 13 mm<br />

■ Interlocking clips against lifting<br />

■ to be cut bar-wise<br />

■ max. thermal comfort<br />

10 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

11<br />

1000 mm<br />

100<br />

600 mm<br />

400 mm<br />

Ref. No. 12010 - 400 Ref. No. 12010 - 500<br />

400 mm<br />

Ref. No.<br />

12060 - 400<br />

500 mm<br />

Ref. No.<br />

12100 - 500<br />

600 mm<br />

PORCUS PP-FLOORING<br />

■ gap size 10 mm<br />

■ bar size 10 mm<br />

■ bearing height 13 mm<br />

100<br />

1000 mm<br />

500 mm<br />

500 mm<br />

Ref. No.<br />

12060 - 500<br />

500 mm<br />

solid, < 10 % drainage<br />

Ref. No.<br />

12101 - 500<br />

■ utmost hygiene through easy cleaning<br />

■ highest resistance against corrosion<br />

■ max. traction through rounded surface<br />

Weaner slats consist of pure PP to be<br />

combined with FERROCAST®-cast iron slats.<br />

For weaner piglets up to 60 kg<br />

(examined static load 350 kg).<br />

600 mm<br />

■ Weaner slats consist of extreme durable,<br />

but flexible PP; especially developed for<br />

nurseries and weaner piglets up to 30 kg<br />

600 mm<br />

Ref. No.<br />

12060 - 600<br />

SAFETY LOCK<br />

Example Front A<br />

SAFETY LOCK<br />

Example Front B<br />

600 mm<br />

Example<br />

Front A<br />

SAFETY LOCK<br />

600 mm<br />

Example<br />

Front B<br />

solid area, < 10 % drainage<br />

Ref. No.<br />

12061 - 600<br />

■ PORCUS is a particular<br />

PP-flooring system and cannot<br />

be installed together with<br />

MENTOR, FILIUS or VARIO slats.<br />

■ Interlocking clips against lifting<br />

■ to be cut 10 cm-wise<br />

■ max. traction through roundly<br />

textured bars<br />

■ easy cleaning by low porosity<br />

■ max. thermal comfort<br />

■ extreme durable polypropylene


BONUS HEATING PADS<br />

<strong>Schonlau</strong> piglet heating pads are available in several types:<br />

»BONUS« WARM WATER<br />

Interlocking or universal (straight frame)<br />

Ref. No. Item Type dimension (mm)<br />

18012-400-WE »BONUS« Warm Water Interlocking 400 x 1200<br />

18012-500-WE »BONUS« Warm Water Interlocking 500 x 1200<br />

18012-400-WW »BONUS« Warm Water universal 400 x 1200<br />

18012-500-WW »BONUS« Warm Water universal 500 x 1200<br />

18016-400-WW »BONUS« Warm Water universal 400 x 1600<br />

18016-500-WW »BONUS« Warm Water universal 500 x 1600<br />

»BONUS« ELECTRO<br />

Interlocking or universal (straight frame)<br />

Ref. No. Item Type dimension (mm)<br />

18012-400-EE »BONUS« Electro Interlocking 400 x 1200<br />

18012-500-EE »BONUS« Electro Interlocking 500 x 1200<br />

18012-400-EW »BONUS« Electro universal 400 x 1200<br />

18012-500-EW »BONUS« Electro universal 500 x 1200<br />

18016-400-EW »BONUS« Electro universal 400 x 1600<br />

18016-500-EW »BONUS« Electro universal 500 x 1600<br />

NOVUM HEATING PADS - WARM WATER<br />

<strong>Schonlau</strong> piglet heating pads are available in several types:<br />

■ WARM WATER<br />

■ ELECTRO<br />

NOVUM - POLYMERBETON even level<br />

Interlocking<br />

Ref. No. Item Type dimension (mm)<br />

18080-600-WE Polymer Concrete even level Interlocking 600 x 800<br />

18070-800-WE Polymer Concrete even level Interlocking 800 x 700<br />

18080-800-WE Polymer Concrete even level Interlocking 800 x 800<br />

18100-800-WE Polymer Concrete even level Interlocking 600 x 1000<br />

18120-400-WE Polymer Concrete even level Interlocking 400 x 1200<br />

18120-500-WE Polymer Concrete even level Interlocking 500 x 1200<br />

18120-600-WE Polymer Concrete even level Interlocking 600 x 1200<br />

NOVUM - POLYMERBETON ECO even level<br />

Universal<br />

different dimensions upon request<br />

Ref. No. Item Type dimension (mm)<br />

18120-400-WE-ECO Polymer Concrete even level Universal 400 x 1200<br />

18120-500-WE-ECO Polymer Concrete even level Universal 500 x 1200<br />

18080-800-WE-ECO Polymer Concrete even level Universal 800 x 800<br />

different dimensions upon request<br />

INTERLOCKING<br />

UNIVERSAL<br />

INTERLOCKING<br />

UNIVERSAL<br />

INTERLOCKING<br />

UNIVERSAL<br />

»BONUS« Warm water – interlocking<br />

»BONUS« Electro – universal<br />

Polymer Concrete even level – interlocking<br />

Polymer Concrete even level – universal<br />

BONUS HEATING PADS<br />

WARM WATER · Scheme shows max. no of heating pads per control unit<br />

WARM WATER · Installation scheme control unit 4 cycles 15 mm outlet<br />

ELECTRO · Scheme, control unit, sensor<br />

TECHNICAL<br />

INFORMATION<br />

■ PLEASE take care of a<br />

professional installation<br />

of heating pads, corresponding<br />

to DIN VDEO100<br />

Temperature control unit TR1A:<br />

Connection of up to 8 heating<br />

pads possible.<br />

It is recommended to install 1<br />

temperature sensor TF2K together<br />

with 1 temperature control<br />

unit per heating pad.<br />

In the case of numerous heating<br />

pads per farrowing crate/area a<br />

connection of just 1 temperature<br />

sensor is also feasible.<br />

Heating power per heating pad:<br />

Voltage: 230 V<br />

Power: 200 W<br />

Electric current: 0,87 A<br />

Degree of protection: IP67<br />

12 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

13


ACCESSORIES HEATING PADS<br />

Control unit Adapter AG FH/RH Pipe coupling Reducing adapter<br />

Angel 90° FH/RH Pipe, - multilayer<br />

Pipe scissor Glue<br />

Temperature control unit TR 1 A Temperature control unit TR 2 A Temperature sensor TF 2 K Automate box<br />

ACCESSORIES<br />

ERGOFIX<br />

■ easy handling and installation<br />

■ rustproof – stainless<br />

■ self locking<br />

■ no damages on PP flooring<br />

Ref. No. Application<br />

14002 - 001 for PP flooring<br />

14002 - 002 for concrete flooring<br />

BEAMS / SUPPORTS<br />

■ absolute essential<br />

for a perfect finishing<br />

Ref. No.<br />

14001<br />

■ <strong>Schonlau</strong> have ready a wide range of beams/supports (glass fibre, galvanized steel and stainless steel).<br />

■ Please let us know your demands; we appreciate to quote accordingly.<br />

Galvanized steel T-glass fibre<br />

Delta Beam Silent block for<br />

Delta Beam<br />

SLAT TRIM<br />

Ref. No. Dimension type<br />

a x b mm<br />

100 - 5 - VZ - 1000<br />

120 - 5 - VZ - 1000<br />

GFK T - 90 - 5<br />

GFK T - 110 - 5<br />

GFK D - 110 - 5<br />

GFK D - 135 - 5<br />

AK D - 135 - 5<br />

100 x 5 mm<br />

120 x 5 mm<br />

90 x 5 mm<br />

110 x 5 mm<br />

110 x 5 mm<br />

135 x 5 mm<br />

METAL BEAM GUIDE<br />

■ absolute essential for a secure<br />

positioning of beams<br />

Ref. No.<br />

14003<br />

Beam / Galvanized steel<br />

Beam / Galvanized steel<br />

T-glass fibre beam<br />

T-glass fibre beam<br />

Glass fibre Delta Beam<br />

Glass fibre Delta Beam<br />

Silent block for Glass fibre Delta Beam<br />

CATTLE SLATS<br />

Comb slats made from<br />

FERROCAST cast iron<br />

for chained up cattle<br />

14 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

15<br />

channel<br />

PARAT<br />

■ endless installation<br />

■ comb size 38 x 90 mm<br />

■ bar 20 mm<br />

■ bearing height 40 mm<br />

Cross section:<br />

bearing hight (mm)<br />

38<br />

Ref. No. Dimension<br />

a x b mm<br />

50015 800 x 1000<br />

50025 800 x 1200<br />

50030 900 x 1000<br />

50035 900 x 1200<br />

50040 1000 x 1000<br />

50050 1000 x 1200<br />

30<br />

90<br />

40<br />

DUAL<br />

Comb slats made from nodular iron;<br />

EN-GJS acc. DIN EN 1563,<br />

■ endless installation<br />

■ comb size 30 mm x 90 mm<br />

■ Extremly durable, especially made for freedom barns<br />

■ bearing height 40 mm<br />

Cross section:<br />

bearing hight (mm)<br />

Ref. No. Dimension<br />

a x b mm<br />

70080 - 750-30 800 x 750<br />

70090 - 750-30 900 x 750<br />

30<br />

30<br />

90<br />

40<br />

CLASSIC<br />

Endless bar cast iron slats<br />

made from FERROCAST cast iron<br />

for chained up cattle<br />

■ endless installation<br />

■ comb size 38 mm<br />

■ bearing height 40 mm<br />

b b b<br />

channel<br />

channel<br />

Cross section:<br />

bearing hight (mm)<br />

Ref. No. Dimension<br />

a x b mm<br />

30015 800 x 1000<br />

30020 800 x 1100<br />

30025 800 x 1200<br />

30030 900 x 1000<br />

30035 900 x 1200<br />

30040 1000 x 1000<br />

30045 1000 x 1100<br />

30050 1000 x 1200<br />

20015 - 20* 800 x 1000<br />

TECHNICAL ADVICE<br />

■ Do not drive on cattle slats.<br />

* Bearing hight 20 mm


MANURE VALVES FOR MANURE MANAGEMENT MADE FROM FERROCAST CAST IRON<br />

PIONIER<br />

PRIMO<br />

OVATION<br />

OPTIMA<br />

FORMAT<br />

QUICK SNAP VALVE<br />

Cas iron quick operating<br />

valve with safety lock,<br />

both-sided socket for KG pipe DN300<br />

SPINDLE VALVE<br />

Cas iron quick operating<br />

valve with safety lock,<br />

both-sided socket for KG pipe DN300<br />

HANDHOLD<br />

-PULLING VALVE<br />

For PVC-pipe,<br />

for insertion of KG pipe DN300<br />

HAND VALVE<br />

For PVC-pipe<br />

for KG muffle DN300<br />

for insertion of KG pipe<br />

FLANGE HAND VALVE<br />

For PVC-pipe,<br />

flange connection<br />

Ref. No. Opening kg<br />

ca.<br />

S - 60 DN200 200 mm 41,0<br />

S - 60 DN250<br />

250 mm 48,0<br />

S - 60 DN300 300 mm 66,0<br />

Push rod out of Stainless steel / Handle galvanized steel<br />

Ref. No. Opening kg<br />

ca.<br />

S - 61 DN150 150 mm 30,0<br />

S - 61 DN200 200 mm 44,0<br />

S - 61 DN250 250 mm 46,0<br />

S - 61 DN300 300 mm 64,0<br />

Spindle in stainless steel<br />

Ref. No. Opening kg<br />

ca.<br />

S - 62 DN300 300 mm 34,0<br />

Push rod in stainless steel<br />

Ref. No. Opening kg<br />

ca.<br />

S - 63 DN125 125 mm 11,0<br />

S - 63 DN150 150 mm 12,0<br />

S - 63 DN200 200 mm 21,0<br />

S - 63 DN250 250 mm 29,0<br />

S - 63 DN300 300 mm 38,0<br />

S - 63 DN400 400 mm 58,0<br />

Ref. No. Opening kg<br />

ca.<br />

S - 64 DN125 125 mm 11,0<br />

S - 64 DN150 150 mm 12,0<br />

S - 64 DN200 200 mm 21,0<br />

SPARE PARTS MANURE VALVES<br />

Name Quick- Spindlesnap<br />

valve<br />

handel or wheel 60-5<br />

packing gland 60-4<br />

brass ring 61-11<br />

downholder<br />

cover 60-2<br />

sealing 61-8<br />

stainless steel spindle 60-6<br />

housing 60-1<br />

nut, thread 60-7<br />

cotter pin 61-3<br />

Ref. No. Ref. No.<br />

16 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />

17<br />

61-5<br />

61-11<br />

61-4<br />

61-2<br />

Quicksnap Name Spindle valve Name ca. kg<br />

Ref. No. Ref. No.<br />

60-1 housing 61-1 housing<br />

60-2 cover 61-2 cover<br />

60-6 push rod 61-6 push rod<br />

61-3 cotter pin 61-3 cotter pin<br />

61-8<br />

61-6<br />

61-1<br />

61-7<br />

61-3<br />

60-4 packed gland 61-4 downholder<br />

60-7 nut, fine thread 61-7 nut, trapeziodal thread<br />

61-11 brass ring 61-11 brass ring<br />

61-8 flat sealing 61-8 flat sealing<br />

60-5 handle 61-5 hand wheel<br />

S-60-E-1 Mini-Spare-part Set S-61-E-1 Mini-Spare part Set<br />

S-60-E-2 Maxi Spare-part Set S-61-E-2 Maxi Spare part Set<br />

S-60DN300-A Replacement Set* S-61DN300-A Replacement Set*<br />

* complete valve without housing<br />

34,0<br />

11,0<br />

2,0<br />

11,0<br />

0,3<br />

0,1<br />

4,0<br />

2,0<br />

13,0<br />

26,0<br />

downholder<br />

packed gland<br />

splint<br />

cotter pin<br />

flat sealing<br />

nut, fine thread<br />

nut, trapeziodal thread<br />

brass ring

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