catalogue download - Schonlau Stalltechnik
catalogue download - Schonlau Stalltechnik
catalogue download - Schonlau Stalltechnik
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We show Profi l<br />
Ground breaking fl ooring systems<br />
for fo or fa ffa farrowing rro r win wing i g crates<br />
es and nurserie nurseries rie ries<br />
PROFIL PRO P FIL IL FERRO FE FERROCAST® R CAST® cast iron slats<br />
animal mal al friendly fr frien endl dly with 2 traction levels<br />
absolute no sha sharp<br />
r edges and no burrs only by manufacture in the<br />
worldwide uniqu unique que e “ “open mould technology” from SCHONLAU<br />
Made in Germany<br />
PP-Flooring and piglet heating ing pads pa p ds –<br />
proven, fl exible, long lasting<br />
Ernst-von-Bayern-Str. 22 · D-59590 Geseke<br />
Ph. +49 (0) 2942/505-0 · Fax +49 (0) 2942/505-727<br />
info@schonlau-stalltechnik.de · www.schonlau-stalltechnik.de<br />
FERROCAST® Flooring Systems<br />
<strong>Schonlau</strong> <strong>Stalltechnik</strong><br />
Ernst-von-Bayern-Str. 22<br />
D-59590 Geseke
SCHONLAU WERKE<br />
<strong>Schonlau</strong> is a medium-size, family-led<br />
customer oriented iron foundry in the<br />
area East Westphalia/Germany.<br />
With 170 employees we achieve a production<br />
volume upto 12.500t per year.<br />
Our general range of competence contains<br />
castings from 5 to 4.000 kgs made of GJL,<br />
GJS, GJV, ADI, Ni-resist as well as further<br />
special alloys.<br />
<strong>Schonlau</strong> livestock equipment manufactures<br />
the renowned FERROCAST® iron<br />
slat fl ooring system for the pig and cattle<br />
industry.<br />
Due to a patented casting process is our<br />
“open mould technology” worldwide<br />
unique, only <strong>Schonlau</strong> slats provide the<br />
exclusive roundly shaped bars – which<br />
ensure greatest benefi ts to animals – e.g.<br />
a smooth woven textured surface.<br />
<strong>Schonlau</strong> represents the market leadership<br />
in the highest quality segment of cast iron<br />
flooring systems with more than 2 million<br />
square meters of installed FERROCAST®<br />
worldwide.<br />
If you want to know more - just ask! We will<br />
be happy to answer your questions.<br />
Please find detailed information on the<br />
following pages.<br />
CONTENT<br />
PIG EQUIPMENT<br />
FERROCAST CAST IRON SLATS<br />
• for Farrowing Crates Type 26 PROFIL-STEP 4<br />
• for Farrowing Crates Type 16 PODIUM-STEP 5<br />
• for Farrowing Crates Type 25 PROFIL-EVEN LEVEL 6<br />
• for Farrowing Crates Type 15 PLANA-EVEN LEVEL 7<br />
• for Farrowing Crates Type 15 PLANA-EVEN LEVEL 8<br />
• Self-Supporting for Farrowing crates Type 10 PRIMUS 9<br />
• Self-Supporting for Farrowing crates Type 11 FAVORIT 9<br />
• Self-Supporting for Nurseries Type 13 JUNIOR 9<br />
• Self-Supporting for Gestastion/Boars Type 17 AMICUS 9<br />
PP FLOORING<br />
• Sow slats Type 14 MENTOR 10<br />
• Wean-to-Finish slats Type 13 VARIO 10<br />
• Weaner slats Type 12 FILIUS 11<br />
• Weaner slats Type 12 PORCUS 11<br />
HEATING PADS<br />
POLYPROPYLENE HEATING PADS<br />
• step 12<br />
• even level 12<br />
POLYMER CONCRETE<br />
• step 12<br />
• even level 12<br />
• Installation examples 13<br />
ACCESSORIES<br />
• ERGOFIX anchors for flooring 14<br />
• Slat trims 14<br />
• Beams 14<br />
• Metal Beam Guides 14<br />
CATTLE<br />
CAST IRON SLATS<br />
• Comb slats – tying stall Type 50 PARAT 15<br />
• Comb slats – free stall Type 70 DUAL 15<br />
• Bar slats – tying stall Type 30 CLASSIC 15<br />
MANURE VALVES<br />
• Quick snap valve Type PIONIER 16<br />
• Spindle valve Type PRIMO 16<br />
• Hand pulling valve Type OVATION 16<br />
• Hand valve Type OPTIMA 16<br />
• Flange hand valve Type FORMAT 16<br />
• Spare parts / Replacement sets 17
EXCLUSIVE<br />
Manufaction process<br />
The <strong>Schonlau</strong> quality – what makes the diff erence?<br />
<strong>Schonlau</strong>-FERROCAST® cast iron slats are being manufactured in the worldwide unique „open mould<br />
technology“. Slat for slat is unique. <strong>Schonlau</strong> FERROCAST® cast iron slats do not show any sharp fi ns or edges<br />
between bars. So any deburring of sharp fi ns or edges is unnecessary. This way an animal friendly cast iron slat<br />
is born.<br />
Own mould construction<br />
Continuously <strong>Schonlau</strong> engineers<br />
construct new cast iron slats in order<br />
to fulfi l increasing requirements of<br />
modern animal husbandry.<br />
The typical <strong>Schonlau</strong> woven textured<br />
surface assures a maximum of traction<br />
through roundly shaped bars.<br />
”Open mould technology“<br />
The worldwide unique „open mould<br />
technology“ guarantees absolute<br />
„fi n-free“ FERROCAST® cast iron slats.<br />
The red-hot glowing FERROCAST® cast<br />
iron just pours in „open“ sand mould<br />
frames.<br />
Casting process<br />
Each cast iron slat is manufactured individually<br />
under visual control. By the<br />
use of FERROCAST® cast iron <strong>Schonlau</strong><br />
cast iron slats achieve the well known<br />
outstanding quality<br />
Only the ”open mould technology“<br />
avoids any fl ashes or fi ns between<br />
cast iron bars due to the absence of<br />
a top mould frame.<br />
Cooling-track<br />
FERROCAST® cast iron slats cool down<br />
until they reach room temperature.<br />
Finally slats are taken out of the mould<br />
frame and then they are sandblasted.<br />
Grinding of fl ashes, fi ns or any further<br />
sharp edges is not necessary. The<br />
natural roundly shaped bars assure<br />
outstanding foothold and avoid injuries.<br />
Finishing<br />
For the last ”fi nish“ the slat passes<br />
a coating layer. The dipping colour<br />
provides excellent protection against<br />
corrosion.<br />
Strict examination<br />
Regularly FERROCAST® cast iron slats<br />
are being examined up to a load of<br />
1100 kg in representative random<br />
sample tests acc. to DIN 11848.<br />
Thereby FERROCAST® show an exceptional<br />
elasticity on mechanical<br />
pressure – but only FERROCAST® slats<br />
immediately regains its previous<br />
even shape – in opposite to ductile<br />
(nodular) cast iron slats.<br />
2 3
PROFIL-STEP FOR FARROWING CRATES<br />
STEP 15 mm<br />
■ gap size 11 mm<br />
■ bar size 13 mm<br />
■ bearing height 15 mm<br />
■ high-low textured FERROCAST-slats with 2 traction levels for<br />
maximum comfort and traction, - also on wet or fatty surfaces<br />
■ to be combined with all common PP-flooring systems<br />
■ maximum traction also for sows with weak legs!<br />
■ absolute no sharp edges or burrs, smoothly rounded textured bars<br />
■ no ordinary teat “squeezing” compared to 90° rectangular bars<br />
■ PROFIL Type „P“ - to be combined with frame mode constructions;<br />
tab interspace (widths): approx. 585 - 590 mm<br />
600 mm<br />
600 mm<br />
630 mm<br />
Ref. No.<br />
26060 - 600<br />
630 mm<br />
Ref. No.<br />
26061 - 600<br />
Shoulder Plate < 10 % drainage<br />
1000 mm<br />
1000 mm<br />
630 mm<br />
Ref. No.<br />
26100 - 600<br />
630 mm<br />
1200 mm<br />
200 mm<br />
630 mm<br />
Ref. No.<br />
26120 - 600<br />
Ref. No.<br />
15002 - 600<br />
for 26120 - 600 - K<br />
and 15020 - 600 - K<br />
600 mm<br />
SOLID AREA WITH SOLID AREA<br />
MANURE SLOT<br />
800 mm<br />
Ref. No.<br />
26101 - 600<br />
800 mm centred
PROFIL-EVEN LEVEL FOR FARROWING CRATES<br />
■ gap size 11 mm<br />
■ bar size 13 mm<br />
■ bearing height 15 mm<br />
■ high-low textured FERROCAST®-slats with 2 traction levels for<br />
maximum comfort and traction, - also on wet of fatty surfaces<br />
■ to be combined with most of all common PP-flooring systems<br />
■ maximum traction for sows also with weak legs!<br />
■ absolute no sharp edges and no burrs, smoothly rounded textured bars<br />
■ no ordinary teat “squeezing” compared to 90° rectangular bars<br />
600 mm<br />
600 mm<br />
PLANA-F<br />
400 mm<br />
Ref. No.<br />
25060 - 400<br />
600 mm<br />
Ref. No.<br />
25060 - 600<br />
■ to be combined with<br />
PP-weaner flooring<br />
in nurseries<br />
600 mm<br />
400 mm<br />
Ref. No.<br />
15061 - 400<br />
Shoulder plate<br />
< 10 % drainage<br />
1200 mm<br />
Ref. No.<br />
15061 - 600 - FS<br />
Shoulder plate<br />
< 10 % drainage<br />
400 mm<br />
Ref. No.<br />
25120 - 400<br />
Slats for adjustment PLANA-FS<br />
■ to be combined with PP-weaner flooring in nurseries<br />
600 mm<br />
600 mm<br />
a<br />
600 mm<br />
SOLID AREA SOLID AREA<br />
SOLID AREA<br />
1200 mm<br />
< 10 % drainage<br />
600 mm<br />
Ref. No.<br />
25120 - 600<br />
Ref. No. Dimension<br />
a x b mm<br />
15021 - 600 - FS 200 x 600<br />
15031 - 600 - FS 300 x 600<br />
15041 - 600 - FS 400 x 600<br />
15051 - 600 - FS 500 x 600<br />
15061 - 600 - FS 600 x 600<br />
15071 - 600 - FS 700 x 600<br />
15081 - 600 - FS 800 x 600<br />
15091 - 600 - FS 900 x 600<br />
15101 - 600 - FS 1000 x 600<br />
15111 - 600 - FS 1100 x 600<br />
15121 - 600 - FS 1200 x 600<br />
FLOORING LEVEL – EVEN LEVEL<br />
■ the unique woven textured surface of <strong>Schonlau</strong> slats<br />
make any crude edged anti-slip-profile unnecessary<br />
■ rounded bars, absolute no burrs by manufacture with “open mould technology”<br />
■ roundly shaped bars, absolute no sharp edges<br />
■ FERROCAST® guarantees a noticeable “cool” sow place<br />
■ claw abrasion<br />
FLOORING LEVEL – EVEN LEVEL<br />
Stainless Steel tabs assure<br />
Art.-Nr<br />
a safe interlocking<br />
■ ALL slats of PROFIL-<br />
EVEN LEVEL and<br />
PLANA- EVEN LEVEL<br />
can be combined to<br />
each other.<br />
PLANA-EVEN LEVEL FOR FARROWING CRATES ES<br />
■ gap size 11 mm<br />
■ bar size 15 mm<br />
TECHNICAL INFORMATION ■ bearing height 12 mm<br />
TECHNICAL INFORMATION<br />
1200 mm<br />
600 mm<br />
WITH MANURE SLOT 45 x 500 mm<br />
Ref. No.<br />
25120 - 600 - K<br />
max. drainage ability through<br />
missing cross bars<br />
TECHNICAL INFORMATION<br />
■ PROFIL/PLANA/PODIUM<br />
need to be supported at<br />
lateral sides, and cannot<br />
be placed just on the small<br />
top and bottom side.<br />
■ All FERROCAST slats are<br />
examined accordingly to<br />
DIN 11848.<br />
Ref. No.<br />
15060 - 400<br />
Ref. No.<br />
15060 - 600<br />
Ref. No.<br />
15120 - 300<br />
Ref. No.<br />
15120 - 400<br />
Slats for adjustment PLANA-S<br />
6 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
7<br />
crate length a<br />
600 mm<br />
600 mm<br />
400 mm<br />
600 mm<br />
600 mm<br />
1200 mm<br />
300 mm<br />
Ref. No. Dimension<br />
a x b mm<br />
15100 - 600 1000 x 600<br />
15110 - 600 1100 x 600<br />
15120 - 600 1200 x 600<br />
15125 - 600 1250 x 600<br />
■ PLANA – Imperial dimenions available<br />
24 x 24´´ (approx. 610 x 1066 mm) and<br />
24 x 48´´ (approx. 610 x 1219 mm)<br />
crate length a<br />
600 mm<br />
1200 mm<br />
400 mm<br />
1200 mm<br />
Ref. No. Dimension<br />
a x b mm<br />
15010 - 600 - S 100 x 600<br />
15020 - 600 - S 200 x 600<br />
15030 - 600 - S 300 x 600<br />
15040 - 600 - S 400 x 600<br />
15050 - 600 - S 500 x 600<br />
15060 - 600 - S 600 x 600<br />
15070 - 600 - S 700 x 600<br />
15080 - 600 - S 800 x 600<br />
15090 - 600 - S 900 x 600<br />
15100 - 600 - S 1000 x 600<br />
15110 - 600 - S 1100 x 600<br />
15120 - 600 - S 1200 x 600<br />
Nuts assure a safe positioning on beam<br />
500 mm<br />
Ref. No.<br />
15120 - 500<br />
TECHNICAL ADVICE<br />
■ PROFIL/PLANA/PODIUM<br />
need to be supported at<br />
lateral sides and cannot<br />
be placed just on top and<br />
bottom side only.<br />
■ All FERROCAST slats are<br />
examined accordingly to<br />
DIN 11848. Examined max.<br />
load 860 kg (100 x 100 mm)<br />
■ ALL slats of PROFIL-<br />
EVEN LEVEL and<br />
PLANA- EVEN LEVEL<br />
can be combined to<br />
each other.
PROFIL-EVEN LEVEL FOR FARROWING CRATES ES<br />
WITH SOLID AREA<br />
■ gap size 11 mm<br />
■ bar size 15 mm<br />
■ bearing height 12 mm<br />
■ straight and diagonal installation, even level<br />
■ the unique woven surface of <strong>Schonlau</strong> slats make any crude edged anti-slip-profile unnecessary<br />
■ rounded bars, absolute burr free by manufacture with “open mould technology”<br />
■ FERROCAST® guarantees a noticeable “cool” sow place<br />
■ claw abrasion<br />
■ to be combined with almost all common PP floorings available on the market<br />
1200 mm<br />
a<br />
600 mm<br />
WITH SOLID AREA<br />
Ref. No.<br />
15121 - 664<br />
solid area < 3 % drainage<br />
400 mm<br />
1200 mm<br />
600 mm<br />
Ref. No.<br />
15121 - 666<br />
solid area < 3 % drainage<br />
PLANA-FS<br />
■ to be combined with PP flooring FILIUS in nurseries<br />
600 mm<br />
Ref. No.<br />
15121 - 600 - FS<br />
< 10 % drainage<br />
WITH SOLID AREA<br />
600 mm<br />
Ref. No. Dimension<br />
a x b mm<br />
15021- 600 - FS 200 x 600<br />
15031- 600 - FS 300 x 600<br />
15041- 600 - FS 400 x 600<br />
15051- 600 - FS 500 x 600<br />
15061- 600 - FS 600 x 600<br />
15071- 600 - FS 700 x 600<br />
15081- 600 - FS 800 x 600<br />
15091- 600 - FS 900 x 600<br />
15101- 600 - FS 1000 x 600<br />
15111- 600 - FS 1100 x 600<br />
15121- 600 - FS 1200 x 600<br />
1200 mm<br />
600 mm<br />
PLANA-F PLANA-FS<br />
■ to be combined with PP flooring FILIUS in nurseries<br />
400 mm<br />
SOLID AREA<br />
Ref. No.<br />
15061 - 400<br />
600 mm<br />
WITH MANURE SLOT<br />
Ref. No.<br />
15120 - 600 - K / Manure Slot<br />
dimension 45 x 500 mm<br />
200 mm<br />
600 mm<br />
200 mm<br />
600 mm<br />
SOLID AREA<br />
Ref. No.<br />
15061 - 600 - FS<br />
400 mm<br />
Ref. No.<br />
15020 - 400 - K<br />
Manure Slot dimension<br />
45 x 300 mm<br />
600 mm<br />
Ref. No.<br />
15020 - 600 - K / Manure Slot<br />
dimension 45 x 500 mm<br />
TECHNICAL<br />
INFORMATION<br />
FLOORING LEVEL –<br />
EVEN LEVEL<br />
■ ALL slats of PROFIL-<br />
EVEN LEVEL and<br />
PLANA- EVEN LEVEL<br />
can be combined to<br />
each other.<br />
■ PPROFIL/PLANA/PODIUM<br />
need to be supported at<br />
lateral sides and cannot<br />
be placed just on top and<br />
bottom side only.<br />
■ All FERROCAST slats are<br />
examined accordingly<br />
to DIN 11848.<br />
■ Examined max. load 860 kg<br />
(100 x 100 mm)<br />
SLOT COVER<br />
STAINLESS STEEL<br />
Square pipe<br />
for<br />
15120 - 600 - K<br />
15020 - 600 - K<br />
15020 - 400 - K<br />
Ref. No.<br />
15002 - 600<br />
15002 - 400<br />
SELF-SUPPORTING CAST IRON SLATS<br />
■ FERROCAST® cast iron slats with the unique woven surface<br />
make any crude edged anti-slip-profile unnecessary<br />
■ animal friendly<br />
■ for endless installation options<br />
■ in farrowing crates bars are always alongside the sow<br />
■ absolutely hygienic and durable<br />
■ roundly shaped bars assure maximum grip and traction<br />
■ claw abrasion<br />
FARROWING CRATES NURSERIES SOWS/BOARS<br />
PRIMUS<br />
■ gap size 9 mm<br />
■ bar size 12 mm<br />
■ bearing height 20 mm<br />
Ref. No. Dimension<br />
a x b mm<br />
10080 - 1000 800 x 1000<br />
10090 - 1000 900 x 1000<br />
10100 - 1000 1000 x 1000<br />
10110 - 1000 1100 x 1000<br />
10120 - 1000 1200 x 1000<br />
FAVORIT<br />
■ gap size 11 mm<br />
■ bar size 15 mm<br />
■ bearing height 20 mm<br />
Ref. No. Dimension<br />
a x b mm<br />
11070 - 1000 700 x 1000<br />
11080 - 800 800 x 800<br />
11080 - 1000 800 x 1000<br />
11100 - 800 1000 x 800<br />
11100 - 1000 1000 x 1000<br />
11110 - 800 1100 x 800<br />
11110 - 1000 1100 x 1000<br />
11120 - 600 1200 x 600<br />
11120 - 800 1200 x 800<br />
11120 - 1000 1200 x 1000<br />
JUNIOR<br />
■ gap size 13 mm<br />
■ bar size 15 mm<br />
■ bearing height 12 mm<br />
Ref. No. Dimension<br />
a x b mm<br />
13070 - 1000 700 x 1000<br />
13080 - 1000 800 x 1000<br />
13100 - 1000 1000 x 1000<br />
13110 - 1000 1100 x 1000<br />
13120 - 1000 1200 x 1000<br />
AMICUS<br />
■ gap size 17 mm<br />
■ bar size 27 mm<br />
■ bearing height 20 mm<br />
Ref. No. Dimension<br />
a x b mm<br />
17065 - 800 650 x 800<br />
17080 - 800 800 x 800<br />
17100 - 800 1000 x 800<br />
17110 - 800 1100 x 800<br />
17120 - 800 1200 x 800<br />
8 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
9<br />
Kanalbreite a<br />
b<br />
Kanalbreite a<br />
b<br />
Kanalbreite a<br />
gap size 9 mm gap size 11 mm gap size 13 mm gap size 17 mm<br />
NUT POSITION ENDLESS INSTALLABLE NUT<br />
b<br />
Kanalbreite a<br />
■ Self-supporting slats<br />
must be placed on<br />
the top and bottom side.<br />
■ All FERROCAST® slats are<br />
examined accordingly<br />
to DIN 11848<br />
■ Examined max. load 860 kg<br />
(100 x 100 mm)<br />
b<br />
TECHNICAL<br />
ADVICE
MENTOR PP-PLOORING<br />
■ gap size 10 mm<br />
■ bar size 10 mm<br />
■ bearing height 13 mm<br />
■ interlocking clips against lifting<br />
■ to be cut bar-wise<br />
■ max. thermal comfort<br />
600 mm<br />
600 mm<br />
200 mm<br />
Ref. No.<br />
14060 - 200<br />
500 mm<br />
Ref. No.<br />
13060 - 500<br />
600 mm<br />
VARIO PP-PLOORING<br />
■ gap size 9,7 mm<br />
■ bar size 10 mm<br />
■ bearing height 13 mm<br />
300 mm<br />
Ref. No.<br />
14060 - 300<br />
500 mm<br />
Ref. No.<br />
13061 - 500<br />
■ utmost hygiene through easy cleaning<br />
■ highest resistance against corrosion<br />
■ max. traction through roundly shaped textured ribs<br />
MENTOR slats consist of pure PP,<br />
to be combined with FERROCAST®-cast iron slats<br />
For sows up to 250 kg (examined static load 750 kg)<br />
600 mm<br />
400 mm<br />
Ref. No.<br />
14060 - 400<br />
to be combined with FERROCAST®-cast iron slats.<br />
For pigs up to 160 kg.<br />
600 mm ■ VARIO slats consist out of pure PP,<br />
600 mm<br />
SAFETY LOCK<br />
Example Front A<br />
SAFETY LOCK<br />
Example Front B<br />
400 mm<br />
Ref. No.<br />
14061 - 400<br />
200<br />
200<br />
Example<br />
Front A<br />
SAFETY LOCK<br />
600 mm<br />
600 mm<br />
Ref. No.<br />
14020 - 600<br />
Example<br />
Front B<br />
Ref. No.<br />
14020 - 600 - K<br />
integrated manure slot<br />
■ Interlocking clips against lifting<br />
■ to be cut bar-wise<br />
■ max. thermal comfort<br />
■ less stress and less hygienic risk<br />
for piglets due to less moving<br />
■ utmost hygiene through<br />
easy cleaning<br />
■ highest resistance<br />
against corrosion<br />
■ max. traction through<br />
roundly shaped textured ribs<br />
FILIUS PP-FLOORING<br />
■ gap size 10 mm<br />
■ bar size 10 mm<br />
■ bearing height 13 mm<br />
■ Interlocking clips against lifting<br />
■ to be cut bar-wise<br />
■ max. thermal comfort<br />
10 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
11<br />
1000 mm<br />
100<br />
600 mm<br />
400 mm<br />
Ref. No. 12010 - 400 Ref. No. 12010 - 500<br />
400 mm<br />
Ref. No.<br />
12060 - 400<br />
500 mm<br />
Ref. No.<br />
12100 - 500<br />
600 mm<br />
PORCUS PP-FLOORING<br />
■ gap size 10 mm<br />
■ bar size 10 mm<br />
■ bearing height 13 mm<br />
100<br />
1000 mm<br />
500 mm<br />
500 mm<br />
Ref. No.<br />
12060 - 500<br />
500 mm<br />
solid, < 10 % drainage<br />
Ref. No.<br />
12101 - 500<br />
■ utmost hygiene through easy cleaning<br />
■ highest resistance against corrosion<br />
■ max. traction through rounded surface<br />
Weaner slats consist of pure PP to be<br />
combined with FERROCAST®-cast iron slats.<br />
For weaner piglets up to 60 kg<br />
(examined static load 350 kg).<br />
600 mm<br />
■ Weaner slats consist of extreme durable,<br />
but flexible PP; especially developed for<br />
nurseries and weaner piglets up to 30 kg<br />
600 mm<br />
Ref. No.<br />
12060 - 600<br />
SAFETY LOCK<br />
Example Front A<br />
SAFETY LOCK<br />
Example Front B<br />
600 mm<br />
Example<br />
Front A<br />
SAFETY LOCK<br />
600 mm<br />
Example<br />
Front B<br />
solid area, < 10 % drainage<br />
Ref. No.<br />
12061 - 600<br />
■ PORCUS is a particular<br />
PP-flooring system and cannot<br />
be installed together with<br />
MENTOR, FILIUS or VARIO slats.<br />
■ Interlocking clips against lifting<br />
■ to be cut 10 cm-wise<br />
■ max. traction through roundly<br />
textured bars<br />
■ easy cleaning by low porosity<br />
■ max. thermal comfort<br />
■ extreme durable polypropylene
BONUS HEATING PADS<br />
<strong>Schonlau</strong> piglet heating pads are available in several types:<br />
»BONUS« WARM WATER<br />
Interlocking or universal (straight frame)<br />
Ref. No. Item Type dimension (mm)<br />
18012-400-WE »BONUS« Warm Water Interlocking 400 x 1200<br />
18012-500-WE »BONUS« Warm Water Interlocking 500 x 1200<br />
18012-400-WW »BONUS« Warm Water universal 400 x 1200<br />
18012-500-WW »BONUS« Warm Water universal 500 x 1200<br />
18016-400-WW »BONUS« Warm Water universal 400 x 1600<br />
18016-500-WW »BONUS« Warm Water universal 500 x 1600<br />
»BONUS« ELECTRO<br />
Interlocking or universal (straight frame)<br />
Ref. No. Item Type dimension (mm)<br />
18012-400-EE »BONUS« Electro Interlocking 400 x 1200<br />
18012-500-EE »BONUS« Electro Interlocking 500 x 1200<br />
18012-400-EW »BONUS« Electro universal 400 x 1200<br />
18012-500-EW »BONUS« Electro universal 500 x 1200<br />
18016-400-EW »BONUS« Electro universal 400 x 1600<br />
18016-500-EW »BONUS« Electro universal 500 x 1600<br />
NOVUM HEATING PADS - WARM WATER<br />
<strong>Schonlau</strong> piglet heating pads are available in several types:<br />
■ WARM WATER<br />
■ ELECTRO<br />
NOVUM - POLYMERBETON even level<br />
Interlocking<br />
Ref. No. Item Type dimension (mm)<br />
18080-600-WE Polymer Concrete even level Interlocking 600 x 800<br />
18070-800-WE Polymer Concrete even level Interlocking 800 x 700<br />
18080-800-WE Polymer Concrete even level Interlocking 800 x 800<br />
18100-800-WE Polymer Concrete even level Interlocking 600 x 1000<br />
18120-400-WE Polymer Concrete even level Interlocking 400 x 1200<br />
18120-500-WE Polymer Concrete even level Interlocking 500 x 1200<br />
18120-600-WE Polymer Concrete even level Interlocking 600 x 1200<br />
NOVUM - POLYMERBETON ECO even level<br />
Universal<br />
different dimensions upon request<br />
Ref. No. Item Type dimension (mm)<br />
18120-400-WE-ECO Polymer Concrete even level Universal 400 x 1200<br />
18120-500-WE-ECO Polymer Concrete even level Universal 500 x 1200<br />
18080-800-WE-ECO Polymer Concrete even level Universal 800 x 800<br />
different dimensions upon request<br />
INTERLOCKING<br />
UNIVERSAL<br />
INTERLOCKING<br />
UNIVERSAL<br />
INTERLOCKING<br />
UNIVERSAL<br />
»BONUS« Warm water – interlocking<br />
»BONUS« Electro – universal<br />
Polymer Concrete even level – interlocking<br />
Polymer Concrete even level – universal<br />
BONUS HEATING PADS<br />
WARM WATER · Scheme shows max. no of heating pads per control unit<br />
WARM WATER · Installation scheme control unit 4 cycles 15 mm outlet<br />
ELECTRO · Scheme, control unit, sensor<br />
TECHNICAL<br />
INFORMATION<br />
■ PLEASE take care of a<br />
professional installation<br />
of heating pads, corresponding<br />
to DIN VDEO100<br />
Temperature control unit TR1A:<br />
Connection of up to 8 heating<br />
pads possible.<br />
It is recommended to install 1<br />
temperature sensor TF2K together<br />
with 1 temperature control<br />
unit per heating pad.<br />
In the case of numerous heating<br />
pads per farrowing crate/area a<br />
connection of just 1 temperature<br />
sensor is also feasible.<br />
Heating power per heating pad:<br />
Voltage: 230 V<br />
Power: 200 W<br />
Electric current: 0,87 A<br />
Degree of protection: IP67<br />
12 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
13
ACCESSORIES HEATING PADS<br />
Control unit Adapter AG FH/RH Pipe coupling Reducing adapter<br />
Angel 90° FH/RH Pipe, - multilayer<br />
Pipe scissor Glue<br />
Temperature control unit TR 1 A Temperature control unit TR 2 A Temperature sensor TF 2 K Automate box<br />
ACCESSORIES<br />
ERGOFIX<br />
■ easy handling and installation<br />
■ rustproof – stainless<br />
■ self locking<br />
■ no damages on PP flooring<br />
Ref. No. Application<br />
14002 - 001 for PP flooring<br />
14002 - 002 for concrete flooring<br />
BEAMS / SUPPORTS<br />
■ absolute essential<br />
for a perfect finishing<br />
Ref. No.<br />
14001<br />
■ <strong>Schonlau</strong> have ready a wide range of beams/supports (glass fibre, galvanized steel and stainless steel).<br />
■ Please let us know your demands; we appreciate to quote accordingly.<br />
Galvanized steel T-glass fibre<br />
Delta Beam Silent block for<br />
Delta Beam<br />
SLAT TRIM<br />
Ref. No. Dimension type<br />
a x b mm<br />
100 - 5 - VZ - 1000<br />
120 - 5 - VZ - 1000<br />
GFK T - 90 - 5<br />
GFK T - 110 - 5<br />
GFK D - 110 - 5<br />
GFK D - 135 - 5<br />
AK D - 135 - 5<br />
100 x 5 mm<br />
120 x 5 mm<br />
90 x 5 mm<br />
110 x 5 mm<br />
110 x 5 mm<br />
135 x 5 mm<br />
METAL BEAM GUIDE<br />
■ absolute essential for a secure<br />
positioning of beams<br />
Ref. No.<br />
14003<br />
Beam / Galvanized steel<br />
Beam / Galvanized steel<br />
T-glass fibre beam<br />
T-glass fibre beam<br />
Glass fibre Delta Beam<br />
Glass fibre Delta Beam<br />
Silent block for Glass fibre Delta Beam<br />
CATTLE SLATS<br />
Comb slats made from<br />
FERROCAST cast iron<br />
for chained up cattle<br />
14 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
15<br />
channel<br />
PARAT<br />
■ endless installation<br />
■ comb size 38 x 90 mm<br />
■ bar 20 mm<br />
■ bearing height 40 mm<br />
Cross section:<br />
bearing hight (mm)<br />
38<br />
Ref. No. Dimension<br />
a x b mm<br />
50015 800 x 1000<br />
50025 800 x 1200<br />
50030 900 x 1000<br />
50035 900 x 1200<br />
50040 1000 x 1000<br />
50050 1000 x 1200<br />
30<br />
90<br />
40<br />
DUAL<br />
Comb slats made from nodular iron;<br />
EN-GJS acc. DIN EN 1563,<br />
■ endless installation<br />
■ comb size 30 mm x 90 mm<br />
■ Extremly durable, especially made for freedom barns<br />
■ bearing height 40 mm<br />
Cross section:<br />
bearing hight (mm)<br />
Ref. No. Dimension<br />
a x b mm<br />
70080 - 750-30 800 x 750<br />
70090 - 750-30 900 x 750<br />
30<br />
30<br />
90<br />
40<br />
CLASSIC<br />
Endless bar cast iron slats<br />
made from FERROCAST cast iron<br />
for chained up cattle<br />
■ endless installation<br />
■ comb size 38 mm<br />
■ bearing height 40 mm<br />
b b b<br />
channel<br />
channel<br />
Cross section:<br />
bearing hight (mm)<br />
Ref. No. Dimension<br />
a x b mm<br />
30015 800 x 1000<br />
30020 800 x 1100<br />
30025 800 x 1200<br />
30030 900 x 1000<br />
30035 900 x 1200<br />
30040 1000 x 1000<br />
30045 1000 x 1100<br />
30050 1000 x 1200<br />
20015 - 20* 800 x 1000<br />
TECHNICAL ADVICE<br />
■ Do not drive on cattle slats.<br />
* Bearing hight 20 mm
MANURE VALVES FOR MANURE MANAGEMENT MADE FROM FERROCAST CAST IRON<br />
PIONIER<br />
PRIMO<br />
OVATION<br />
OPTIMA<br />
FORMAT<br />
QUICK SNAP VALVE<br />
Cas iron quick operating<br />
valve with safety lock,<br />
both-sided socket for KG pipe DN300<br />
SPINDLE VALVE<br />
Cas iron quick operating<br />
valve with safety lock,<br />
both-sided socket for KG pipe DN300<br />
HANDHOLD<br />
-PULLING VALVE<br />
For PVC-pipe,<br />
for insertion of KG pipe DN300<br />
HAND VALVE<br />
For PVC-pipe<br />
for KG muffle DN300<br />
for insertion of KG pipe<br />
FLANGE HAND VALVE<br />
For PVC-pipe,<br />
flange connection<br />
Ref. No. Opening kg<br />
ca.<br />
S - 60 DN200 200 mm 41,0<br />
S - 60 DN250<br />
250 mm 48,0<br />
S - 60 DN300 300 mm 66,0<br />
Push rod out of Stainless steel / Handle galvanized steel<br />
Ref. No. Opening kg<br />
ca.<br />
S - 61 DN150 150 mm 30,0<br />
S - 61 DN200 200 mm 44,0<br />
S - 61 DN250 250 mm 46,0<br />
S - 61 DN300 300 mm 64,0<br />
Spindle in stainless steel<br />
Ref. No. Opening kg<br />
ca.<br />
S - 62 DN300 300 mm 34,0<br />
Push rod in stainless steel<br />
Ref. No. Opening kg<br />
ca.<br />
S - 63 DN125 125 mm 11,0<br />
S - 63 DN150 150 mm 12,0<br />
S - 63 DN200 200 mm 21,0<br />
S - 63 DN250 250 mm 29,0<br />
S - 63 DN300 300 mm 38,0<br />
S - 63 DN400 400 mm 58,0<br />
Ref. No. Opening kg<br />
ca.<br />
S - 64 DN125 125 mm 11,0<br />
S - 64 DN150 150 mm 12,0<br />
S - 64 DN200 200 mm 21,0<br />
SPARE PARTS MANURE VALVES<br />
Name Quick- Spindlesnap<br />
valve<br />
handel or wheel 60-5<br />
packing gland 60-4<br />
brass ring 61-11<br />
downholder<br />
cover 60-2<br />
sealing 61-8<br />
stainless steel spindle 60-6<br />
housing 60-1<br />
nut, thread 60-7<br />
cotter pin 61-3<br />
Ref. No. Ref. No.<br />
16 Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
Pleace note detailed technical advices at www.schonlau-stalltechnik.de<br />
17<br />
61-5<br />
61-11<br />
61-4<br />
61-2<br />
Quicksnap Name Spindle valve Name ca. kg<br />
Ref. No. Ref. No.<br />
60-1 housing 61-1 housing<br />
60-2 cover 61-2 cover<br />
60-6 push rod 61-6 push rod<br />
61-3 cotter pin 61-3 cotter pin<br />
61-8<br />
61-6<br />
61-1<br />
61-7<br />
61-3<br />
60-4 packed gland 61-4 downholder<br />
60-7 nut, fine thread 61-7 nut, trapeziodal thread<br />
61-11 brass ring 61-11 brass ring<br />
61-8 flat sealing 61-8 flat sealing<br />
60-5 handle 61-5 hand wheel<br />
S-60-E-1 Mini-Spare-part Set S-61-E-1 Mini-Spare part Set<br />
S-60-E-2 Maxi Spare-part Set S-61-E-2 Maxi Spare part Set<br />
S-60DN300-A Replacement Set* S-61DN300-A Replacement Set*<br />
* complete valve without housing<br />
34,0<br />
11,0<br />
2,0<br />
11,0<br />
0,3<br />
0,1<br />
4,0<br />
2,0<br />
13,0<br />
26,0<br />
downholder<br />
packed gland<br />
splint<br />
cotter pin<br />
flat sealing<br />
nut, fine thread<br />
nut, trapeziodal thread<br />
brass ring