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NIROSTA® 4565 S (UNS S 34565) - ThyssenKrupp Nirosta

NIROSTA® 4565 S (UNS S 34565) - ThyssenKrupp Nirosta

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A company<br />

of <strong>ThyssenKrupp</strong><br />

Stainless<br />

NIROSTA ® <strong>4565</strong> S (<strong>UNS</strong> S 3<strong>4565</strong>)<br />

Nitrogen-alloyed austenitic stainless steel<br />

with maximum corrosion resistance<br />

and high strength<br />

<strong>ThyssenKrupp</strong> <strong>Nirosta</strong><br />

<strong>ThyssenKrupp</strong>


NIROSTA ® <strong>4565</strong> S<br />

Properties and applications<br />

NIROSTA ® <strong>4565</strong> S (<strong>UNS</strong>-number<br />

S 3<strong>4565</strong>) is a high-nitrogen, fully<br />

austenitic stainless steel which features<br />

both high strength and excellent corrosion<br />

resistance in a wide range of<br />

corrosive media.<br />

It was originally developed for<br />

applications in high-chloride environments,<br />

especially seawater. The highnitrogen<br />

content ensures stable austenitic<br />

structure, high strength and outstanding<br />

pitting and crevice corrosion<br />

resistance in the as-quenched<br />

and even in the as-welded condition.<br />

NIROSTA ® <strong>4565</strong> S is recommended<br />

for use especially in equipment<br />

for the chemical and pulp & paper<br />

industries as well as for the transport<br />

and storage of bulk chemicals. Because<br />

of its outstanding corrosion<br />

resistance, it is very suitable for applications<br />

in flue-gas desulphurization<br />

(FGD) systems, seawater desalination<br />

plants and other environmental technologies.<br />

Its resistance to chlorideinduced<br />

pitting and crevice corrosion<br />

enables it to be used succesfully in<br />

the production and transport of oil<br />

and gas on on-shore and off-shore<br />

facilities.<br />

Fig. 1<br />

NIROSTA ® <strong>4565</strong> S –<br />

effect of isothermal<br />

ageing on notched-bar<br />

absorbed energy<br />

Ageing temperature (°C)<br />

1200<br />

1000<br />

800<br />

Processing and welding<br />

200 J<br />

NIROSTA ® <strong>4565</strong> S can be easily<br />

cold worked.<br />

Compared to unalloyed steels,<br />

the degree of cold work hardening<br />

is much higher, leading to the need<br />

for stronger forces. With NIROSTA ®<br />

<strong>4565</strong> S, hardening after cold working<br />

lies in the same range as<br />

with other nitrogen-alloyed austenitic<br />

steels. The increase in the mechanical<br />

characteristics is very nearly linear<br />

up to a degree of cold working of<br />

approx. 40 %.<br />

In general, cold and hot working<br />

and a possible final heat treatment<br />

can be carried out according to the<br />

stipulations of the AD-Worksheet<br />

HP 7/3.<br />

However, since the material<br />

1.<strong>4565</strong> S is not actually mentioned<br />

by name in the AD-Worksheet, we<br />

recommend checking with the particular<br />

approval association.<br />

Tempering colours or scale from<br />

heat treatment or welding processes<br />

reduce corrosion resistance and<br />

should therefore be removed chemically<br />

(e.g. by pickling baths or pastes)<br />

or mechanically (e.g. by grinding<br />

or blasting with glass pellets or nonferrous,<br />

sulphur-free quartz sand).<br />

Due to the tendency to cold work<br />

hardening and the poor thermal conductivity,<br />

machining should be carried<br />

out with tools made of high<br />

quality, high-speed steel (effective<br />

cooling essential) or, still better, with<br />

tungsten carbide tools.<br />

NIROSTA ® <strong>4565</strong> S can be mirrorpolished.<br />

100 J<br />

600<br />

0.1 1 10<br />

Ageing time (hrs)<br />

NIROSTA ® <strong>4565</strong> S can be welded<br />

by all conventional procedures<br />

(SMAW, GTAW, GMAW, SAW).<br />

Optimum corrosion resistance is, of<br />

course, obtained using GTAW.<br />

In order to retain the mechanical<br />

and chemical corrosion properties, a<br />

higher-alloyed filler metal must be<br />

used. To date, the best results have<br />

been obtained with the nickel alloy<br />

Thermanit Nimo C. Post-weld heat<br />

treatment is not necessery.<br />

Microstructural stability<br />

100<br />

Nitrogen is a strong austenite<br />

stabilizing alloying element. Beside<br />

its beneficial effects on both strength<br />

and corrosion resistance of NIROSTA ®<br />

<strong>4565</strong> S it delays the precipitation<br />

of carbides and intermetallic compounds<br />

on thermal ageing. Fig. 1<br />

shows the time-temperature-sensitization<br />

behaviour of NIROSTA ® <strong>4565</strong> S.<br />

A decrease to the 100 J level is effected<br />

only after ageing 1 hour at 800<br />

°C. Since welding heat is normally<br />

only present for much shorter times,<br />

this result shows that even thicker<br />

work pieces can easily be welded<br />

without the risk of embrittlement.<br />

Similar behaviour was found<br />

when testing the pitting corrosion behaviour<br />

of thermally aged specimens.<br />

This finding, too, confirms the<br />

excellent corrosion resistance of<br />

NIROSTA ® <strong>4565</strong> S in the as-welded<br />

condition.


Product range<br />

Hot-rolled sheet and plate<br />

Thickness Width Length<br />

12–


Fig. 2<br />

Critical pitting and<br />

crevice corrosion<br />

temperatures in 6 %<br />

ferric chloride solution<br />

Critical temperature in (°C)<br />

100<br />

Corrosion Resistance<br />

50<br />

316 L<br />

The primary intention in developing<br />

NIROSTA ® <strong>4565</strong> S was to<br />

provide a material with excellent<br />

resistance to chloride-induced pitting<br />

and crevice corrosion. The chromium<br />

and molybdenum contents and the<br />

high nitrogen content result in a<br />

pitting index of over 50. The pitting<br />

index is calculated according to:<br />

W = % Cr + 3.3 % Mo + 30 % N and<br />

is considered a measure for the resistance<br />

to pitting and crevice corrosion.<br />

Testing NIROSTA ® <strong>4565</strong> S in<br />

ferric chloride solution according to<br />

standard ASTM G 48, an actual<br />

critical pitting temperature (CPT) of<br />

85 °C was determined. Under these<br />

testing conditions the same CPT was<br />

achieved only by the Ni-base alloy<br />

625 corr. N 06625 (Fig. 2).<br />

A similar behaviour was found<br />

testing NIROSTA ® <strong>4565</strong> S in ferric<br />

chloride solution under crevice conditions<br />

according to MTI-standard.<br />

The actual critical crevice temperature<br />

of 55 °C, too, is achieved only by<br />

the Ni-base alloy 625, under the<br />

same condition.<br />

A very important feature of<br />

NIROSTA ® <strong>4565</strong> S is that its excellent<br />

resistance to pitting corrosion is only<br />

slightly lower when tested in the<br />

welded condition.<br />

Fig. 3 shows the CPT’s determined<br />

in ferric chloride solution<br />

according to the ASTM G 48 standard,<br />

of a GTA-welded (no filler) test specimen<br />

(70 °C) and of a specimen<br />

welded with the recommended filler<br />

material Thermanit Nimo C (75 °C)<br />

which are only 15 and 10 °C respectively<br />

lower than that of the unwelded<br />

specimen (85 °C). This assures good<br />

pitting corrosion<br />

crevice corrosion<br />

317 LMN<br />

S 31803<br />

N 06625<br />

1.4529*<br />

N 08904<br />

1.<strong>4565</strong> S<br />

0<br />

25 30 35 40 45 50 55<br />

Pitting index PRE = % Cr + 3.3 % Mo + 30 % N<br />

*1.4529 = 20 Cr – 25 Ni – 6 Mo –1Cu – 0.2 N stainless<br />

corrosion resistance of the welded<br />

structures without post-weld heat treatment.<br />

Because of the austenitic structure<br />

which is precipitation free in the<br />

solution annealed and quenched<br />

condition, NIROSTA ® <strong>4565</strong> S also<br />

features an excellent overall corrosion<br />

resistance to a wide range of<br />

aggressive media including oxidizing<br />

and reducing acids even when these<br />

are contaminated with halogenide<br />

impurities.<br />

Fig. 3<br />

Critical pitting<br />

temperature of<br />

NIROSTA ® <strong>4565</strong> S<br />

unwelded and welded,<br />

according to the<br />

ASTM G 48 test<br />

Mass loss rate (g/m 2 h)<br />

Critical pitting temperature (°C)<br />

100<br />

50<br />

0<br />

0,07<br />

0,06<br />

0,05<br />

0,04<br />

0,03<br />

0,02<br />

0,01<br />

Fig. 4 shows the mass loss rates<br />

of NIROSTA ® <strong>4565</strong> S tested in contaminated<br />

super phosphoric acid<br />

compared to other commonly used<br />

materials.<br />

An important advantage of<br />

NIROSTA ® <strong>4565</strong> S is its superior behaviour<br />

in numerous different media,<br />

permitting applications of this highalloy,<br />

high-strength special steel in<br />

plants where complex demands have<br />

to be fulfilled.<br />

unwelded without filler with Nimo C<br />

GTA-welded<br />

Test conditions:<br />

70 % P 2 O 5 + 3 % H 2 SO 4<br />

+ 1% Fe (III) + 0,6 % HF<br />

100 °C, 24 hours<br />

Fig. 4<br />

Mass loss rates<br />

in super<br />

0,00<br />

phosphoric acid S 31803 316 L 317 LMN 1.<strong>4565</strong> S


Seawater desalination<br />

Because of a worldwide increase<br />

in population and per capita water<br />

consumption the limited fresh water<br />

resources cannot meet all the requirements<br />

of industry, agriculture and private<br />

households.<br />

Seawater desalination plants have<br />

been built for more than two decades<br />

to cope with the permanent dispro-<br />

Flue-gas desulphurization<br />

A flue-gas desulphurization plant<br />

(FGD) is effectively a chemical plant<br />

incorporated into a power station. Its<br />

purpose is to separate noxious materials,<br />

primarily sulphur, from the flue<br />

gases. Chemical processes occurring<br />

in flue-gas desulphurization plants<br />

are determined by a wide range of<br />

corrosive media with high chloride<br />

contents and low pH-values at operating<br />

temperatures between 50 and<br />

130 °C. Laboratory tests in a simu-<br />

portionately high growth in demand<br />

for drinking water. There is a further<br />

need to increase the desalting capacity<br />

in the coming years.<br />

Materials selected for application<br />

in seawater desalination plants must<br />

be resistant to corrosion over a wide<br />

temperature range. Due to the combination<br />

of excellent corrosion resistance<br />

and high strength NIROSTA ® <strong>4565</strong> S<br />

is ideally suited for the fabrication of<br />

lated flue-gas condensation liquor<br />

show that NIROSTA ® <strong>4565</strong> S exhibits<br />

superior pitting corrosion resistance<br />

compared to steels with 6 % molybdenum<br />

and is comparable with some<br />

nickel-based alloys in this respect<br />

(Fig. 5).<br />

Based on these results, NIROSTA ®<br />

<strong>4565</strong> S can be regarded as suitable<br />

for applications in the absorber and<br />

quencher equipment of REA scrubbing<br />

towers.<br />

chamber walls, heat exchanger tubes<br />

and tube sheets of desalination plants.<br />

Depending on the operating<br />

conditions, application temperatures<br />

of more than 100 °C can be handled.<br />

Offshore applications<br />

NIROSTA ® <strong>4565</strong> S, being a nitrogen-alloyed<br />

austenitic stainless steel<br />

with maximum pitting corrosion resistance<br />

and high strength, is suitable<br />

for utilization in systems where complex<br />

demands have to be fulfilled.<br />

Taking into consideration its high<br />

strength, a reduction of the employed<br />

material thickness can be achieved.<br />

NIROSTA ® <strong>4565</strong> S can be applied<br />

e.g. for seawater piping systems,<br />

heat exchangers and high pressure<br />

systems.<br />

Critical pitting temperature (°C)<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

Test conditions:<br />

synthetic FGD-solution<br />

7 v/% H 2SO 4<br />

3 v/% HCI<br />

1 % FeCI 3<br />

1 % CuCI 2<br />

N 08904<br />

317 LMN<br />

S 31254<br />

N 06625<br />

1.<strong>4565</strong> S<br />

Fig. 5 Critical pitting<br />

temperature in a synthetic FGD-solution


<strong>ThyssenKrupp</strong> Krupp Thyssen <strong>Nirosta</strong> GmbH<br />

Oberschlesienstr. 16<br />

47807 Krefeld, Germany<br />

Postal address:<br />

47794 Krefeld, Germany<br />

Tel. +49(0)215183-01<br />

Fax +49(0)215183-2022<br />

www.nirosta.de<br />

marketing@ktn.thyssenkrupp.com<br />

Range of products<br />

● Cold-rolled strip<br />

and sheet<br />

● Hot-rolled strip<br />

and sheet<br />

● Four high mill<br />

and checker plate<br />

● Precision strip<br />

in the steel grades<br />

● NIROSTA ®<br />

stainless<br />

● THERMAX ®<br />

heat-resistant<br />

● CRONIDUR ®<br />

high-temperature<br />

● AMANOX ®<br />

non-magnetic<br />

● RADIONOX ®<br />

Cold and hot strip products Four-high mill plate Range of products<br />

Via head office in Krefeld profit-center<br />

● Cold-rolled strip<br />

you can reach:<br />

Sales and Technical product and sheet<br />

Sales Western Europe<br />

– Trading/Steel service centers<br />

– Automotive/Pipes and tubes/<br />

Apparatus construction<br />

– Domestic appliances/<br />

Kitchens/Kegs<br />

– Cold rollers/Hollow-ware/<br />

Civil construction<br />

Logistics-center<br />

service can also be reached<br />

via head office in Krefeld.<br />

Precision strip profit-center<br />

Sales and Technical product<br />

service<br />

Volmestr. 69<br />

58579 Schalksmühle, Germany<br />

P.O. Box 2140<br />

● Hot-rolled strip<br />

and sheet<br />

● Four high mill<br />

and checker plate<br />

● Precision strip<br />

in the steel grades<br />

● NIROSTA<br />

Technical product service<br />

Marketing<br />

58574 Schalksmühle, Germany<br />

Tel. +49(0)235581-0<br />

Fax +49(0)235581-200<br />

radiation-absorbing<br />

®<br />

stainless<br />

● THERMAX ®<br />

heat-resistant<br />

● CRONIDUR ®<br />

high-temperature<br />

● AMANOX ®<br />

non-magnetic<br />

● RADIONOX ®<br />

Cold and hot strip products Four-high mill plate<br />

Via head office in Krefeld profit-center<br />

you can reach:<br />

Sales and Technical product<br />

Sales Western Europe<br />

– Trading/Steel service centers<br />

– Automotive/Pipes and tubes/<br />

Apparatus construction<br />

– Domestic appliances/<br />

Kitchens/Kegs<br />

– Cold rollers/Hollow-ware/<br />

Civil construction<br />

Logistics-center<br />

service can also be reached<br />

via head office in Krefeld.<br />

Precision strip profit-center<br />

Sales and Technical product<br />

service<br />

Volmestr. 69<br />

58579 Schalksmühle, Germany<br />

P.O. Box 2140<br />

Technical product service<br />

Marketing<br />

58574 Schalksmühle, Germany<br />

Tel. +49(0)235581-0<br />

Fax +49(0)235581-200<br />

radiation-absorbing<br />

Sales USA and Canada<br />

<strong>ThyssenKrupp</strong> Krupp Thyssen <strong>Nirosta</strong><br />

North America, Inc.<br />

2275 Half Day Road, Suite 160<br />

Bannockburn, Illinois 60015<br />

Tel. +1 847 317 1400<br />

Fax +1 847 317 1404<br />

Sales other countries<br />

<strong>ThyssenKrupp</strong> Krupp Thyssen Stainless <strong>Nirosta</strong><br />

Export GmbH<br />

Hans-Günther-Sohl-Str. 1<br />

40235 Düsseldorf, Germany<br />

P.O. Box 101046<br />

40001 Düsseldorf, Germany<br />

Tel. +49(0)211967-0<br />

Fax +49(0)211967-5939<br />

DIN EN ISO 9001<br />

Certificate: 04 100 4494<br />

All <strong>ThyssenKrupp</strong><br />

Krupp Thyssen<br />

<strong>Nirosta</strong>’s plants are certified<br />

acc. to ISO 9001.<br />

All statements as to the properties or utilization of the materials and products mentioned in this brochure are for the purpose<br />

of description only. Guarantees in respect of the existence of certain properties or utilization of the material mentioned are only valid<br />

if agreed upon in writing.<br />

Edition 3,<br />

Status 02/2002

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