NIROSTA® 4565 S (UNS S 34565) - ThyssenKrupp Nirosta
NIROSTA® 4565 S (UNS S 34565) - ThyssenKrupp Nirosta
NIROSTA® 4565 S (UNS S 34565) - ThyssenKrupp Nirosta
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A company<br />
of <strong>ThyssenKrupp</strong><br />
Stainless<br />
NIROSTA ® <strong>4565</strong> S (<strong>UNS</strong> S 3<strong>4565</strong>)<br />
Nitrogen-alloyed austenitic stainless steel<br />
with maximum corrosion resistance<br />
and high strength<br />
<strong>ThyssenKrupp</strong> <strong>Nirosta</strong><br />
<strong>ThyssenKrupp</strong>
NIROSTA ® <strong>4565</strong> S<br />
Properties and applications<br />
NIROSTA ® <strong>4565</strong> S (<strong>UNS</strong>-number<br />
S 3<strong>4565</strong>) is a high-nitrogen, fully<br />
austenitic stainless steel which features<br />
both high strength and excellent corrosion<br />
resistance in a wide range of<br />
corrosive media.<br />
It was originally developed for<br />
applications in high-chloride environments,<br />
especially seawater. The highnitrogen<br />
content ensures stable austenitic<br />
structure, high strength and outstanding<br />
pitting and crevice corrosion<br />
resistance in the as-quenched<br />
and even in the as-welded condition.<br />
NIROSTA ® <strong>4565</strong> S is recommended<br />
for use especially in equipment<br />
for the chemical and pulp & paper<br />
industries as well as for the transport<br />
and storage of bulk chemicals. Because<br />
of its outstanding corrosion<br />
resistance, it is very suitable for applications<br />
in flue-gas desulphurization<br />
(FGD) systems, seawater desalination<br />
plants and other environmental technologies.<br />
Its resistance to chlorideinduced<br />
pitting and crevice corrosion<br />
enables it to be used succesfully in<br />
the production and transport of oil<br />
and gas on on-shore and off-shore<br />
facilities.<br />
Fig. 1<br />
NIROSTA ® <strong>4565</strong> S –<br />
effect of isothermal<br />
ageing on notched-bar<br />
absorbed energy<br />
Ageing temperature (°C)<br />
1200<br />
1000<br />
800<br />
Processing and welding<br />
200 J<br />
NIROSTA ® <strong>4565</strong> S can be easily<br />
cold worked.<br />
Compared to unalloyed steels,<br />
the degree of cold work hardening<br />
is much higher, leading to the need<br />
for stronger forces. With NIROSTA ®<br />
<strong>4565</strong> S, hardening after cold working<br />
lies in the same range as<br />
with other nitrogen-alloyed austenitic<br />
steels. The increase in the mechanical<br />
characteristics is very nearly linear<br />
up to a degree of cold working of<br />
approx. 40 %.<br />
In general, cold and hot working<br />
and a possible final heat treatment<br />
can be carried out according to the<br />
stipulations of the AD-Worksheet<br />
HP 7/3.<br />
However, since the material<br />
1.<strong>4565</strong> S is not actually mentioned<br />
by name in the AD-Worksheet, we<br />
recommend checking with the particular<br />
approval association.<br />
Tempering colours or scale from<br />
heat treatment or welding processes<br />
reduce corrosion resistance and<br />
should therefore be removed chemically<br />
(e.g. by pickling baths or pastes)<br />
or mechanically (e.g. by grinding<br />
or blasting with glass pellets or nonferrous,<br />
sulphur-free quartz sand).<br />
Due to the tendency to cold work<br />
hardening and the poor thermal conductivity,<br />
machining should be carried<br />
out with tools made of high<br />
quality, high-speed steel (effective<br />
cooling essential) or, still better, with<br />
tungsten carbide tools.<br />
NIROSTA ® <strong>4565</strong> S can be mirrorpolished.<br />
100 J<br />
600<br />
0.1 1 10<br />
Ageing time (hrs)<br />
NIROSTA ® <strong>4565</strong> S can be welded<br />
by all conventional procedures<br />
(SMAW, GTAW, GMAW, SAW).<br />
Optimum corrosion resistance is, of<br />
course, obtained using GTAW.<br />
In order to retain the mechanical<br />
and chemical corrosion properties, a<br />
higher-alloyed filler metal must be<br />
used. To date, the best results have<br />
been obtained with the nickel alloy<br />
Thermanit Nimo C. Post-weld heat<br />
treatment is not necessery.<br />
Microstructural stability<br />
100<br />
Nitrogen is a strong austenite<br />
stabilizing alloying element. Beside<br />
its beneficial effects on both strength<br />
and corrosion resistance of NIROSTA ®<br />
<strong>4565</strong> S it delays the precipitation<br />
of carbides and intermetallic compounds<br />
on thermal ageing. Fig. 1<br />
shows the time-temperature-sensitization<br />
behaviour of NIROSTA ® <strong>4565</strong> S.<br />
A decrease to the 100 J level is effected<br />
only after ageing 1 hour at 800<br />
°C. Since welding heat is normally<br />
only present for much shorter times,<br />
this result shows that even thicker<br />
work pieces can easily be welded<br />
without the risk of embrittlement.<br />
Similar behaviour was found<br />
when testing the pitting corrosion behaviour<br />
of thermally aged specimens.<br />
This finding, too, confirms the<br />
excellent corrosion resistance of<br />
NIROSTA ® <strong>4565</strong> S in the as-welded<br />
condition.
Product range<br />
Hot-rolled sheet and plate<br />
Thickness Width Length<br />
12–
Fig. 2<br />
Critical pitting and<br />
crevice corrosion<br />
temperatures in 6 %<br />
ferric chloride solution<br />
Critical temperature in (°C)<br />
100<br />
Corrosion Resistance<br />
50<br />
316 L<br />
The primary intention in developing<br />
NIROSTA ® <strong>4565</strong> S was to<br />
provide a material with excellent<br />
resistance to chloride-induced pitting<br />
and crevice corrosion. The chromium<br />
and molybdenum contents and the<br />
high nitrogen content result in a<br />
pitting index of over 50. The pitting<br />
index is calculated according to:<br />
W = % Cr + 3.3 % Mo + 30 % N and<br />
is considered a measure for the resistance<br />
to pitting and crevice corrosion.<br />
Testing NIROSTA ® <strong>4565</strong> S in<br />
ferric chloride solution according to<br />
standard ASTM G 48, an actual<br />
critical pitting temperature (CPT) of<br />
85 °C was determined. Under these<br />
testing conditions the same CPT was<br />
achieved only by the Ni-base alloy<br />
625 corr. N 06625 (Fig. 2).<br />
A similar behaviour was found<br />
testing NIROSTA ® <strong>4565</strong> S in ferric<br />
chloride solution under crevice conditions<br />
according to MTI-standard.<br />
The actual critical crevice temperature<br />
of 55 °C, too, is achieved only by<br />
the Ni-base alloy 625, under the<br />
same condition.<br />
A very important feature of<br />
NIROSTA ® <strong>4565</strong> S is that its excellent<br />
resistance to pitting corrosion is only<br />
slightly lower when tested in the<br />
welded condition.<br />
Fig. 3 shows the CPT’s determined<br />
in ferric chloride solution<br />
according to the ASTM G 48 standard,<br />
of a GTA-welded (no filler) test specimen<br />
(70 °C) and of a specimen<br />
welded with the recommended filler<br />
material Thermanit Nimo C (75 °C)<br />
which are only 15 and 10 °C respectively<br />
lower than that of the unwelded<br />
specimen (85 °C). This assures good<br />
pitting corrosion<br />
crevice corrosion<br />
317 LMN<br />
S 31803<br />
N 06625<br />
1.4529*<br />
N 08904<br />
1.<strong>4565</strong> S<br />
0<br />
25 30 35 40 45 50 55<br />
Pitting index PRE = % Cr + 3.3 % Mo + 30 % N<br />
*1.4529 = 20 Cr – 25 Ni – 6 Mo –1Cu – 0.2 N stainless<br />
corrosion resistance of the welded<br />
structures without post-weld heat treatment.<br />
Because of the austenitic structure<br />
which is precipitation free in the<br />
solution annealed and quenched<br />
condition, NIROSTA ® <strong>4565</strong> S also<br />
features an excellent overall corrosion<br />
resistance to a wide range of<br />
aggressive media including oxidizing<br />
and reducing acids even when these<br />
are contaminated with halogenide<br />
impurities.<br />
Fig. 3<br />
Critical pitting<br />
temperature of<br />
NIROSTA ® <strong>4565</strong> S<br />
unwelded and welded,<br />
according to the<br />
ASTM G 48 test<br />
Mass loss rate (g/m 2 h)<br />
Critical pitting temperature (°C)<br />
100<br />
50<br />
0<br />
0,07<br />
0,06<br />
0,05<br />
0,04<br />
0,03<br />
0,02<br />
0,01<br />
Fig. 4 shows the mass loss rates<br />
of NIROSTA ® <strong>4565</strong> S tested in contaminated<br />
super phosphoric acid<br />
compared to other commonly used<br />
materials.<br />
An important advantage of<br />
NIROSTA ® <strong>4565</strong> S is its superior behaviour<br />
in numerous different media,<br />
permitting applications of this highalloy,<br />
high-strength special steel in<br />
plants where complex demands have<br />
to be fulfilled.<br />
unwelded without filler with Nimo C<br />
GTA-welded<br />
Test conditions:<br />
70 % P 2 O 5 + 3 % H 2 SO 4<br />
+ 1% Fe (III) + 0,6 % HF<br />
100 °C, 24 hours<br />
Fig. 4<br />
Mass loss rates<br />
in super<br />
0,00<br />
phosphoric acid S 31803 316 L 317 LMN 1.<strong>4565</strong> S
Seawater desalination<br />
Because of a worldwide increase<br />
in population and per capita water<br />
consumption the limited fresh water<br />
resources cannot meet all the requirements<br />
of industry, agriculture and private<br />
households.<br />
Seawater desalination plants have<br />
been built for more than two decades<br />
to cope with the permanent dispro-<br />
Flue-gas desulphurization<br />
A flue-gas desulphurization plant<br />
(FGD) is effectively a chemical plant<br />
incorporated into a power station. Its<br />
purpose is to separate noxious materials,<br />
primarily sulphur, from the flue<br />
gases. Chemical processes occurring<br />
in flue-gas desulphurization plants<br />
are determined by a wide range of<br />
corrosive media with high chloride<br />
contents and low pH-values at operating<br />
temperatures between 50 and<br />
130 °C. Laboratory tests in a simu-<br />
portionately high growth in demand<br />
for drinking water. There is a further<br />
need to increase the desalting capacity<br />
in the coming years.<br />
Materials selected for application<br />
in seawater desalination plants must<br />
be resistant to corrosion over a wide<br />
temperature range. Due to the combination<br />
of excellent corrosion resistance<br />
and high strength NIROSTA ® <strong>4565</strong> S<br />
is ideally suited for the fabrication of<br />
lated flue-gas condensation liquor<br />
show that NIROSTA ® <strong>4565</strong> S exhibits<br />
superior pitting corrosion resistance<br />
compared to steels with 6 % molybdenum<br />
and is comparable with some<br />
nickel-based alloys in this respect<br />
(Fig. 5).<br />
Based on these results, NIROSTA ®<br />
<strong>4565</strong> S can be regarded as suitable<br />
for applications in the absorber and<br />
quencher equipment of REA scrubbing<br />
towers.<br />
chamber walls, heat exchanger tubes<br />
and tube sheets of desalination plants.<br />
Depending on the operating<br />
conditions, application temperatures<br />
of more than 100 °C can be handled.<br />
Offshore applications<br />
NIROSTA ® <strong>4565</strong> S, being a nitrogen-alloyed<br />
austenitic stainless steel<br />
with maximum pitting corrosion resistance<br />
and high strength, is suitable<br />
for utilization in systems where complex<br />
demands have to be fulfilled.<br />
Taking into consideration its high<br />
strength, a reduction of the employed<br />
material thickness can be achieved.<br />
NIROSTA ® <strong>4565</strong> S can be applied<br />
e.g. for seawater piping systems,<br />
heat exchangers and high pressure<br />
systems.<br />
Critical pitting temperature (°C)<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
Test conditions:<br />
synthetic FGD-solution<br />
7 v/% H 2SO 4<br />
3 v/% HCI<br />
1 % FeCI 3<br />
1 % CuCI 2<br />
N 08904<br />
317 LMN<br />
S 31254<br />
N 06625<br />
1.<strong>4565</strong> S<br />
Fig. 5 Critical pitting<br />
temperature in a synthetic FGD-solution
<strong>ThyssenKrupp</strong> Krupp Thyssen <strong>Nirosta</strong> GmbH<br />
Oberschlesienstr. 16<br />
47807 Krefeld, Germany<br />
Postal address:<br />
47794 Krefeld, Germany<br />
Tel. +49(0)215183-01<br />
Fax +49(0)215183-2022<br />
www.nirosta.de<br />
marketing@ktn.thyssenkrupp.com<br />
Range of products<br />
● Cold-rolled strip<br />
and sheet<br />
● Hot-rolled strip<br />
and sheet<br />
● Four high mill<br />
and checker plate<br />
● Precision strip<br />
in the steel grades<br />
● NIROSTA ®<br />
stainless<br />
● THERMAX ®<br />
heat-resistant<br />
● CRONIDUR ®<br />
high-temperature<br />
● AMANOX ®<br />
non-magnetic<br />
● RADIONOX ®<br />
Cold and hot strip products Four-high mill plate Range of products<br />
Via head office in Krefeld profit-center<br />
● Cold-rolled strip<br />
you can reach:<br />
Sales and Technical product and sheet<br />
Sales Western Europe<br />
– Trading/Steel service centers<br />
– Automotive/Pipes and tubes/<br />
Apparatus construction<br />
– Domestic appliances/<br />
Kitchens/Kegs<br />
– Cold rollers/Hollow-ware/<br />
Civil construction<br />
Logistics-center<br />
service can also be reached<br />
via head office in Krefeld.<br />
Precision strip profit-center<br />
Sales and Technical product<br />
service<br />
Volmestr. 69<br />
58579 Schalksmühle, Germany<br />
P.O. Box 2140<br />
● Hot-rolled strip<br />
and sheet<br />
● Four high mill<br />
and checker plate<br />
● Precision strip<br />
in the steel grades<br />
● NIROSTA<br />
Technical product service<br />
Marketing<br />
58574 Schalksmühle, Germany<br />
Tel. +49(0)235581-0<br />
Fax +49(0)235581-200<br />
radiation-absorbing<br />
®<br />
stainless<br />
● THERMAX ®<br />
heat-resistant<br />
● CRONIDUR ®<br />
high-temperature<br />
● AMANOX ®<br />
non-magnetic<br />
● RADIONOX ®<br />
Cold and hot strip products Four-high mill plate<br />
Via head office in Krefeld profit-center<br />
you can reach:<br />
Sales and Technical product<br />
Sales Western Europe<br />
– Trading/Steel service centers<br />
– Automotive/Pipes and tubes/<br />
Apparatus construction<br />
– Domestic appliances/<br />
Kitchens/Kegs<br />
– Cold rollers/Hollow-ware/<br />
Civil construction<br />
Logistics-center<br />
service can also be reached<br />
via head office in Krefeld.<br />
Precision strip profit-center<br />
Sales and Technical product<br />
service<br />
Volmestr. 69<br />
58579 Schalksmühle, Germany<br />
P.O. Box 2140<br />
Technical product service<br />
Marketing<br />
58574 Schalksmühle, Germany<br />
Tel. +49(0)235581-0<br />
Fax +49(0)235581-200<br />
radiation-absorbing<br />
Sales USA and Canada<br />
<strong>ThyssenKrupp</strong> Krupp Thyssen <strong>Nirosta</strong><br />
North America, Inc.<br />
2275 Half Day Road, Suite 160<br />
Bannockburn, Illinois 60015<br />
Tel. +1 847 317 1400<br />
Fax +1 847 317 1404<br />
Sales other countries<br />
<strong>ThyssenKrupp</strong> Krupp Thyssen Stainless <strong>Nirosta</strong><br />
Export GmbH<br />
Hans-Günther-Sohl-Str. 1<br />
40235 Düsseldorf, Germany<br />
P.O. Box 101046<br />
40001 Düsseldorf, Germany<br />
Tel. +49(0)211967-0<br />
Fax +49(0)211967-5939<br />
DIN EN ISO 9001<br />
Certificate: 04 100 4494<br />
All <strong>ThyssenKrupp</strong><br />
Krupp Thyssen<br />
<strong>Nirosta</strong>’s plants are certified<br />
acc. to ISO 9001.<br />
All statements as to the properties or utilization of the materials and products mentioned in this brochure are for the purpose<br />
of description only. Guarantees in respect of the existence of certain properties or utilization of the material mentioned are only valid<br />
if agreed upon in writing.<br />
Edition 3,<br />
Status 02/2002