Honda P50 Shop Manual [22 MB] - Project Moped Manual

8. Inspection and Repair
1. Check clut ch spring tension.
2. Inspect for damage and wear of the j; 10 st eel ball.
3. Inspec t drive plate friction surface for wear.
( Fig. 2- 39)
4. Inspect secondary drive sprocket for damage.
(Fig. 2 40)
5. Inspect sprocket teeth for wear and damage.
6. Inspect rear brake shoe for lining warp and thick·
ness.
C. Reassembly
1. Loop the chain on the primary drive and driven
(Note)
sprocket s and assemble.
Chec::k to make sure that the primary drive
sprocket Is operating smoothly and l ightly.
2. Loop t he chain on t he secondary drive and driven
sprocket s and assemble.
3. Loop the chain on the f inal driven sprocket and
(Note)
assemble. (Fig. 2- 41)
Check to make sure that the final driven sp­
rocket Is f itted to the secondary drive sproc­
ket flange.
4. Install t he right crankcase cover.
(Note)
Check for any damage to the right crankcase
cover, upset of the screw holes, breather pipe
restriction.
5. Assemble t he rear brake cam. rear brake shoe,
st op switch spring and t he stop switch assembly.
Check for proper operation after assembly.
6. Reinstall engine, refer t o section 2.1 B.
(Fig. 2- 42)
Fig. 2 -39 i' ::: 10 steel balls
75
Fig. 2-40 (i) Sprocket
r?) Final driven sprocket flange
Fig. 2-41 Assembling the reduction sprockets
Fig. 2-42 CD Stop switch assembl y
(2) Stop switch spring