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The Use of Electron Beams and X-rays in Industrial Sterilization

The Use of Electron Beams and X-rays in Industrial Sterilization

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IBA INDUSTRIAL<br />

presents two one-day sem<strong>in</strong>ars on:<br />

<strong>The</strong> <strong>Use</strong> <strong>of</strong> <strong>Electron</strong> <strong>Beams</strong> <strong>and</strong> X-<strong>rays</strong><br />

<strong>in</strong> <strong>Industrial</strong> <strong>Sterilization</strong><br />

November 3, 2009<br />

Embassy Suites Raleigh-Durham Research Triangle<br />

Raleigh-Durham, North Carol<strong>in</strong>a<br />

Lecturers:<br />

Joern Meissner,<br />

Meissner Consult<strong>in</strong>g<br />

Benoit Mullier,<br />

IBA <strong>Industrial</strong><br />

Glenn Thibault,<br />

BeamOne LLC<br />

Steve Yeadon,<br />

K<strong>in</strong>etic Concepts Inc.


2<br />

SEMINAR OUTLINE<br />

This <strong>in</strong>sightful one-day course has been developed for manufactur<strong>in</strong>g <strong>and</strong> sterilization<br />

pr<strong>of</strong>essionals <strong>in</strong> the medical device <strong>in</strong>dustry, to learn <strong>and</strong> discuss about the use <strong>of</strong> electron<br />

beams <strong>and</strong> X-<strong>rays</strong> for sterilization. <strong>The</strong> program <strong>in</strong>cludes technology selection factors,<br />

comparative designs <strong>and</strong> operations, recent updates on materials <strong>and</strong> dose sett<strong>in</strong>gs, regulatory<br />

<strong>and</strong> safety considerations, <strong>in</strong>dustry evolution, <strong>and</strong> how lead<strong>in</strong>g device manufacturers are<br />

successfully implement<strong>in</strong>g electronic sterilization equipment.<br />

PROGRAM OUTLINE<br />

Tuesday, November 3, 2009<br />

7:00-8:00 Breakfast & Registration<br />

8:00-8:15 Introduction<br />

8:15-9:30 Directions In <strong>Electron</strong>ic <strong>Sterilization</strong> – Glenn Thibault<br />

A brief history <strong>of</strong> the equipment <strong>and</strong> use <strong>of</strong> electrically generated radiation sources for<br />

laboratory <strong>and</strong> <strong>in</strong>dustrial sterilization, lead<strong>in</strong>g to an analysis <strong>of</strong> current users <strong>and</strong> usage<br />

<strong>of</strong> these technologies. Trends <strong>and</strong> future use <strong>of</strong> electron beams <strong>and</strong> X-<strong>rays</strong>, <strong>in</strong>clud<strong>in</strong>g:<br />

comb<strong>in</strong>ation drug-device products, <strong>in</strong>-l<strong>in</strong>e isolator systems <strong>and</strong> surface treatments,<br />

impact <strong>of</strong> lower SAL’s, development cycles for new-age devices, pharmaceuticals <strong>and</strong><br />

cosmetics, computerized dose model<strong>in</strong>g, <strong>and</strong> <strong>in</strong>-house sterilization expertise.<br />

9:30-10:45 Contrast<strong>in</strong>g <strong>Electron</strong>ic <strong>Sterilization</strong> Systems - Joern Meissner<br />

Match<strong>in</strong>g a sterilization system to company <strong>and</strong> site needs. This unbiased presentation<br />

discusses the physical characteristics <strong>and</strong> treatment ranges <strong>of</strong> today’s systems,<br />

provid<strong>in</strong>g key rules <strong>of</strong> thumb about match<strong>in</strong>g products with equipment type; system<br />

features <strong>and</strong> capabilities (<strong>in</strong>dustry wide); scal<strong>in</strong>g considerations present <strong>and</strong> future;<br />

turnaround times; throughputs; product condition<strong>in</strong>g <strong>and</strong> h<strong>and</strong>l<strong>in</strong>g; system power<br />

requirements; ma<strong>in</strong>tenance <strong>and</strong> reliability factors, <strong>and</strong> the economics <strong>of</strong> operation.<br />

10:45-11:15 C<strong>of</strong>fee/Tea/Refreshment Break<br />

LECTURERS<br />

■ Joern Meissner, Meissner Consult<strong>in</strong>g, Munich, Germany<br />

■ Benoit Mullier, IBA <strong>Industrial</strong>, Louva<strong>in</strong>-la –Neuve, Belgium<br />

■ Glenn Thibault, BeamOne LLC, Denver, USA<br />

■ Steve Yeadon, K<strong>in</strong>etic Concepts Inc., San Antonio, USA<br />

11:15-12:30 Facility Design & Process Controls – Benoit Mullier<br />

Practical matters associated with the design <strong>and</strong> build <strong>of</strong> an electron beam or X-ray sterilization<br />

facility. This discussion <strong>of</strong> facility types covers <strong>in</strong>-l<strong>in</strong>e, end-<strong>of</strong>-l<strong>in</strong>e, <strong>in</strong>-house, <strong>and</strong> contract<br />

operations; the elements <strong>and</strong> features <strong>of</strong> electronic sterilization facilities (from shipp<strong>in</strong>g bays to<br />

beam labyr<strong>in</strong>ths). Highlight<strong>in</strong>g the presentation will be virtual tours <strong>of</strong> 3 dist<strong>in</strong>ct types <strong>of</strong> irradiation<br />

facilities (item/partial devices, box/case, <strong>and</strong> full pallet sterilizers) <strong>and</strong> the comprehensive<br />

approach used to establish each <strong>of</strong> them (design <strong>and</strong> plann<strong>in</strong>g, production flow, process control,<br />

environmental <strong>and</strong> worker safety, etc.)<br />

12:30-1:45 Lunch<br />

1:45-3:00 Product Design for <strong>Electron</strong>ic <strong>Sterilization</strong> – Steve Yeadon<br />

This lecture exam<strong>in</strong>es sterilization strategies <strong>and</strong> considerations for new <strong>and</strong> exist<strong>in</strong>g devices,<br />

with emphasis on materials, packag<strong>in</strong>g, <strong>and</strong> dose sett<strong>in</strong>g. It <strong>in</strong>cludes comparisons <strong>of</strong> irradiation<br />

effects on materials (E-beam, X-ray, <strong>and</strong> gamma), <strong>and</strong> biological factors (lethality rates, moisture,<br />

temperature, etc.) as a function <strong>of</strong> dose rate <strong>and</strong> energy levels. Discussions will <strong>in</strong>clude the<br />

validation protocols <strong>of</strong> new products <strong>and</strong> key steps <strong>and</strong> tests when convert<strong>in</strong>g between gamma,<br />

X-<strong>rays</strong> <strong>and</strong> electron beams.<br />

3:00-3:15 C<strong>of</strong>fee Break<br />

3:15-4:30 Regulatory Aspects <strong>of</strong> <strong>Electron</strong>ic <strong>Sterilization</strong> - Joern Meissner<br />

This presentation discusses how ISO, FDA, <strong>and</strong> other regulatory bodies (NRC, etc.) view<br />

electronic sterilization systems, <strong>and</strong> what unique concerns (if any) they may have. Topics to<br />

<strong>in</strong>clude: national <strong>and</strong> <strong>in</strong>ternational sterilization st<strong>and</strong>ards, local <strong>and</strong> regional licens<strong>in</strong>g <strong>and</strong><br />

permitt<strong>in</strong>g, environmental acceptance, <strong>and</strong> worker safety. <strong>The</strong> talk will also discuss dosimetric<br />

vs parametric product release, <strong>and</strong> work<strong>in</strong>g with higher voltage X-<strong>rays</strong>.<br />

4:30-5:30 Panel Discussion - Questions & Answers<br />

<strong>Use</strong> <strong>of</strong> <strong>Electron</strong> <strong>Beams</strong> <strong>and</strong> X-<strong>rays</strong> <strong>in</strong> <strong>Industrial</strong> <strong>Sterilization</strong> <strong>Use</strong> <strong>of</strong> <strong>Electron</strong> <strong>Beams</strong> <strong>and</strong> X-<strong>rays</strong> <strong>in</strong> <strong>Industrial</strong> <strong>Sterilization</strong> 3


November 3, 2009<br />

Embassy Suites Raleigh-Durham Research Triangle<br />

201 Harrison Oaks Blvd, Cary NC 27513<br />

Tel: 1-919-677-1840<br />

Registration Fee<br />

Regular registration: $395.00<br />

Two or more delegates from same<br />

organization: $300.00<br />

Student or Government employee: $150.00<br />

Program fees <strong>in</strong>clude breakfast, lunch <strong>and</strong> c<strong>of</strong>fee breaks.<br />

Cancellation fee after September 15, 2009: $120.00<br />

Venues Accomodations<br />

Registration<br />

Onl<strong>in</strong>e: at www.iba-sterilization.com<br />

<strong>and</strong> click on Sem<strong>in</strong>ar Registration Form.<br />

Please contact the venue hotel directly to make<br />

your room reservations. A limited number <strong>of</strong><br />

venue hotel rooms will be held at discounted<br />

sem<strong>in</strong>ar rates (mention IBA Sem<strong>in</strong>ar).<br />

Contact Us<br />

Geri Toney - IBA <strong>Industrial</strong><br />

151 Heartl<strong>and</strong> Blvd<br />

Edgewood, NY 11717, USA<br />

Tel: +1 631 254 6800 X 101<br />

E-mail: geri.toney@iba-group.com<br />

Christelle Lucchetti - IBA <strong>Industrial</strong><br />

3, Chem<strong>in</strong> du Cyclotron<br />

Louva<strong>in</strong>-La-Neuve, 1348, Belgium<br />

Tel: +32 10 47 58 92<br />

E-mail: christelle.lucchetti@iba-group.com<br />

By mail: Complete <strong>and</strong> return your signed registration form <strong>and</strong> cheque or credit card <strong>in</strong>formation to:<br />

IBA <strong>Industrial</strong> - 151 Heartl<strong>and</strong> Blvd - Edgewood, NY 11717 - USA - ATTN: Sem<strong>in</strong>ar<br />

Please make cheque payable to IBA <strong>Industrial</strong> or provide us with your credit card <strong>in</strong>formation.<br />

Name (last, first):<br />

Title:<br />

Company/Organization:<br />

Amount: Card type:<br />

Card number: Expiry date:<br />

Name as it appears on the card: Security code:<br />

Address: Street:<br />

E-mail:<br />

City: State:<br />

Zip: Country:<br />

Telephone: Mobile:<br />

Registrants are responsible for their own hotel reservation. Registrations are transferable. Please notify us <strong>of</strong> any changes as soon as pos<br />

In case <strong>of</strong> cancellation by the organizer, the registration fee for the sem<strong>in</strong>ar will be entirely reimbursed.<br />

4 <strong>Use</strong> <strong>of</strong> <strong>Electron</strong> <strong>Beams</strong> <strong>and</strong> X-<strong>rays</strong> <strong>in</strong> <strong>Industrial</strong> <strong>Sterilization</strong>

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