PROCESS TECHNOLOGY TRAINING GUIDE - John Zink Company
PROCESS TECHNOLOGY TRAINING GUIDE - John Zink Company
PROCESS TECHNOLOGY TRAINING GUIDE - John Zink Company
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2011–2012<br />
<strong>PROCESS</strong> <strong>TECHNOLOGY</strong><br />
<strong>TRAINING</strong> <strong>GUIDE</strong>
TABLE OF CONTENTS<br />
What Sets Us Apart ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2<br />
Testimonials •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 3<br />
<strong>PROCESS</strong> BURNERS<br />
Process Burner Fundamentals (PB107) •••••••••••••••••••••••••••••••••••••••••• 4<br />
Advanced Process Burners (PB108) •••••••••••••••••••••••••••••••••••••••••••••• 4<br />
Process Burners Custom (PB116) ••••••••••••••••••••••••••••••••••••••••••••••••• 5<br />
Fired Heater Reliability Management: Advanced<br />
Operation and Risk Assessment (PB134) ••••••••••••••••••••••••••••••••••••••• 5<br />
Cracking Furnaces – Reaction and Combustion Fundamentals (PB135) ••••••••• 6<br />
Fundamentals of Steam Methane Reforming Furnaces (PB136) ••••••••••••••••• 6<br />
Process Burners (PB150; PB159; PB161) ••••••••••••••••••••••••••••••••••••••••••• 7<br />
Process Burner Theory (PB155) •••••••••••••••••••••••••••••••••••••••••••••••••• 7<br />
Process Burner Operations (PB156) •••••••••••••••••••••••••••••••••••••••••••••• 8<br />
Furnace Refractory Fundamentals (PB158) •••••••••••••••••••••••••••••••••••••• 8<br />
Process Burner Operator Training (PB171) ••••••••••••••••••••••••••••••••••••••• 9<br />
Burner Management Systems (PB177) •••••••••••••••••••••••••••••••••••••••••• 10<br />
Fired Process Heaters (PB181) ••••••••••••••••••••••••••••••••••••••••••••••••••• 10<br />
FLARES<br />
Process Flares (FL102)••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 12<br />
Process Flare Operations (FL119) •••••••••••••••••••••••••••••••••••••••••••••••• 12<br />
THERMAL OXIDIZERS<br />
Thermal Oxidizers (TO110) ••••••••••••••••••••••••••••••••••••••••••••••••••••••• 13<br />
Thermal Oxidizer Operations (TO126) ••••••••••••••••••••••••••••••••••••••••••• 13<br />
VAPOR CONTROL<br />
Vapor Combustion Systems (VC103) •••••••••••••••••••••••••••••••••••••••••••• 14<br />
Vapor Control Systems (VC106) ••••••••••••••••••••••••••••••••••••••••••••••••• 14<br />
Landfill Flares (LF105) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 14<br />
OTHER<br />
Process Troubleshooting, The SL+1l2 Method (PB175) ••••••••••••••••••••••••••• 9<br />
Combustion Dynamics (CO137) •••••••••••••••••••••••••••••••••••••••••••••••••••11<br />
CFD Modeling (CO113) •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 10<br />
Industrial Combustion Pollution and Control (CO149) •••••••••••••••••••••••••••11<br />
Mass Transfer (KG178) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 14<br />
Troubleshooting Vibration of Industrial Machinery (EQ173) •••••••••••••••••••• 15<br />
High-Pressure Boiler Fundamentals (BB174) •••••••••••••••••••••••••••••••••••• 15<br />
OSHA 10-Hour General Industry Outreach Training (SA176) •••••••••••••••••••• 15<br />
Books written by <strong>John</strong> <strong>Zink</strong> Employees ••••••••••••••••••••••••••••••••••••••• 16<br />
Logistics••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 17<br />
Mention Promotion Code JZI2012 when registering to receive a FREE gift!<br />
©2011 <strong>John</strong> <strong>Zink</strong> <strong>Company</strong>, LLC<br />
Day<br />
Date<br />
Process Burner<br />
Fundamentals<br />
Advanced<br />
Process Burners<br />
Fired Heater Reliability<br />
Management<br />
Furnace Refractory<br />
Fundamentals<br />
Process Burner<br />
Operator Training<br />
M 9/19/11 PB107 PB171<br />
Tu 9/20/11 PB107 PB171<br />
W 9/21/11 PB108<br />
Th 9/22/11 PB108<br />
F 9/23/11 PB134 PB134<br />
M 9/26/11 FL102<br />
Tu 9/27/11 FL102<br />
W 9/28/11 FL102<br />
Th 9/29/11 TO110<br />
F 9/30/11 TO110<br />
Tu 10/11/11 VC106<br />
W 10/12/11 VC106<br />
Th 10/13/11 VC106<br />
Tu 3/27/12 VC106<br />
W 3/28/12 VC106<br />
Th 3/29/12 VC106<br />
W 4/11/12 LF106<br />
Th 4/11/12 LF106<br />
M 4/16/12 KG178<br />
Tu 4/17/12 KG178<br />
W 4/18/12 KG178<br />
Th 4/19/12 KG178<br />
F 4/20/12 KG178<br />
M 4/23/12 PB107 PB171<br />
Tu 4/24/12 PB107 PB171<br />
W 4/25/12 PB108<br />
Th 4/26/12 PB108<br />
F 4/27/12 PB134 PB134<br />
Fired Process Heaters<br />
Tu 6/5/12 PB181<br />
W 6/6/12 PB181<br />
Th 6/7/12 PB181<br />
F 6/8/12 PB181<br />
Tu 9/18/12 VC106<br />
W 9/19/12 VC106<br />
Th 9/20/12 VC106<br />
M 9/24/12 TO110<br />
Tu 9/25/12 TO110<br />
W 9/26/12 FL102<br />
Th 9/27/12 FL102<br />
F 9/28/12 FL102<br />
M 10/1/12 PB107 PB171<br />
Tu 10/2/12 PB107 PB171<br />
W 10/3/12 PB108<br />
Th 10/4/12 PB108<br />
F 10/5/12 PB134 PB134<br />
M 10/15/12 KG178<br />
Tu 10/16/12 KG178<br />
W 10/17/12 KG178<br />
Th 10/18/12 KG178<br />
F 10/19/12 KG178<br />
Online Course<br />
PB155 Process Burner Theory<br />
On Demand Courses<br />
PB116 Process Burners Custom<br />
PB135 Cracking Furnaces - Reaction and Combustion Fundamentals<br />
PB136 Fundamentals of Steam Methane Reforming Furnaces<br />
PB150 Process Burners: Luxembourg: German<br />
PB159 Process Burners: Luxembourg: French<br />
PB161 Process Burners: Luxembourg: English<br />
PB175 Process Troubleshooting, the SL+1L2M Method<br />
PB177 Burner Management Systems<br />
BB174 High-Pressure Boiler Fundamentals<br />
CO113 CFD Modeling<br />
CO137 Combustion Dynamics<br />
CO149 Industrial Combustion Pollution and Control<br />
EQ173 Troubleshooting Vibration of Industrial Machinery<br />
SA176 OSHA 10-Hour General Industry Outreach Training<br />
VC103 Vapor Combustion Systems<br />
On-Site Courses<br />
PB156 Process Burner Operations<br />
FL119 Process Flare Operations<br />
TO126 Thermal Oxidizer Operations<br />
Process Flares<br />
Thermal Oxidizers<br />
Vapor Control Systems<br />
Landfill Flares<br />
Mass Transfer
WELCOME TO THE JOHN ZINK INSTITUTE<br />
JOHN ZINK INSTITUTE’S MISSION STATEMENT<br />
Provide current and high-quality continuing education<br />
combining both theory and practice to improve the<br />
knowledge, performance and efficiency of our customers,<br />
partners and employees.<br />
If you’re an engineer or operator looking to optimize your plant or maximize<br />
your career, the JOHN ZINK INSTITUTE’S year-round accredited combustion and<br />
process courses are specifically designed to meet your needs. The JOHN ZINK<br />
INSTITUTE is <strong>John</strong> <strong>Zink</strong> <strong>Company</strong>’s educational organization.<br />
Choose from a variety of courses where you’ll learn how to optimize fired<br />
equipment and industrial application for safe, efficient and cost-effective<br />
operation with minimum pollution emissions.<br />
The JOHN ZINK INSTITUTE also offers on-site courses that can be customized<br />
for your facility. Our instructors, in collaboration with your staff, will tailor<br />
the curriculum to your plant’s actual equipment, providing focused study for<br />
practical implementation.<br />
At the JOHN ZINK INSTITUTE, our goal is to help expand your knowledge of<br />
today’s challenging process technologies and industrial applications —– so you<br />
can start working smarter.<br />
For more information on what courses are available, or to enroll online, visit<br />
www.johnzinkinstitute.com. Classes fill up quickly — reserve your place today!<br />
RECEIVE A CERTIFICATE IN <strong>PROCESS</strong> COMBUSTION <strong>TECHNOLOGY</strong><br />
Students may earn a certificate in Process Combustion Technology if they<br />
successfully complete the following courses within a five-year time span:<br />
PB107 Process Burner Fundamentals<br />
PB108 Advanced Process Burners<br />
FL102 Process Flares<br />
Elective Any other IACET-accredited <strong>John</strong> <strong>Zink</strong> Institute course<br />
Most INSTITUTE courses are IACET-accredited. However, PB155 is an online<br />
prerequisite course for PB107 and is not currently IACET-accredited. Therefore it<br />
would not meet the requirements for the elective.<br />
Students do not need to apply or register for the certificate as the Institute<br />
Registrar automatically checks on a regular basis for students meeting the<br />
necessary requirements. No additional fees are required for the certificate,<br />
which is automatically sent to students meeting the requirements.<br />
This program was originally developed to recognize students typically working<br />
in refineries and chemical plants, taking consecutive courses to receive training<br />
in the combustion equipment in their plants. The certificate does not certify<br />
students for a particular position or task —– it merely recognizes they have met<br />
the requirements for the courses in the certificate program.<br />
ONLINE COURSES<br />
The JOHN ZINK INSTITUTE began offering online courses in 2006. Online courses<br />
are a simple and cost-effective learning tool. For more information visit<br />
www.johnzinkinstitute.com.<br />
TUITION<br />
Each participant will receive a hardcopy of a color training manual of the<br />
course presentation and a certificate of completion.<br />
The JOHN ZINK INSTITUTE takes pride in hosting classes with southern<br />
hospitality. Each registrant for a Tulsa class will receive a continental<br />
breakfast, complete lunch, morning and afternoon snacks and all-day<br />
complimentary beverages.<br />
IACET ACCREDITED COURSES<br />
The JOHN ZINK INSTITUTE is an Authorized Member of the International<br />
Association for Continuing Education and Training (IACET). Continuing Education<br />
Units (CEUs) are used internationally to maintain records of completion of<br />
organized post-secondary education. To receive a certificate and Continuing<br />
Education Units, participants must attend at least 80% of the class, take a<br />
pretest, score at least 80% on the post test, complete a course evaluation form<br />
and complete all prerequisites, if any.<br />
The JOHN ZINK INSTITUTE, sponsored by <strong>John</strong><br />
<strong>Zink</strong> <strong>Company</strong>, LLC, has been approved as<br />
an Authorized Provider by the International<br />
Association for Continuing Education and Training<br />
(IACET), 1760 Old Meadow Road, Suite 500,<br />
McLean, VA, 22102. In obtaining this approval, the JOHN ZINK INSTITUTE has<br />
demonstrated that it complies with the ANSI/IACET Standards, which are widely<br />
recognized as standards of good practice internationally. As a result of their<br />
Authorized Provider membership status, <strong>John</strong> <strong>Zink</strong> <strong>Company</strong> is authorized to<br />
offer IACET CEUs for its programs that qualify under the ANSI/IACET standards.<br />
<strong>John</strong> <strong>Zink</strong> <strong>Company</strong> has awarded more than 5,000 CEUs to participants who<br />
have successfully completed courses at the JOHN ZINK INSTITUTE. For more<br />
information on IACET CEUs, please visit www.iacet.org or call 703-506-3275.<br />
The JOHN ZINK INSTITUTE has earned certification of multiple courses from the<br />
American Petroleum Institute. We are the only company to offer combustion<br />
courses certified under API’s Training Provider Certification Program.<br />
PB107 TPCP-0058<br />
PB108 TPCP-0117<br />
PB118/PB156 TPCP-0071<br />
FL102 TPCP-0116<br />
API<br />
1220 L Street, NW<br />
Washington, D.C. 20005-4070 USA<br />
Phone 202-682-8000<br />
www.api.org<br />
Enroll online today at johnzinkinstitute.com<br />
1
WHAT SETS US APART<br />
Whether you’re a novice or a seasoned professional, you’ll gain invaluable intelligence from some<br />
of the world’s most recognized engineers and educators in the science of combustion – all in a<br />
classroom that’s truly on an industrial scale.<br />
Students at the JOHN ZINK INSTITUTE will learn from a team of professionals<br />
who are proven leaders in their fields. Many instructors hold doctorate degrees<br />
and have pioneered the industry with patents and authorships which keep them<br />
on the cutting-edge of technology. Many have also contributed to The <strong>John</strong><br />
<strong>Zink</strong> Combustion Handbook which is the text used in many of the courses.<br />
Participants can also observe equipment tests under actual and simulated<br />
industrial-scale conditions using the many configurations of test furnaces, flare<br />
systems, thermal oxidation systems and extensive utility supplies at <strong>John</strong> <strong>Zink</strong>’s<br />
state-of-the-art facility.<br />
Contact the JOHN ZINK INSTITUTE today to schedule your next training course at<br />
918-234-5710 or enroll online at www.johnzinkinstitute.com.<br />
2<br />
Call the <strong>John</strong> <strong>Zink</strong> Institute today at 918.234.5710<br />
Some courses have demonstrations at <strong>John</strong> <strong>Zink</strong>’s Research and<br />
Development Test Center located on the campus of the company’s world<br />
headquarters in Tulsa, Oklahoma.<br />
Disclaimer:<br />
This document was prepared for promotional purposes only. Class dates and locations are<br />
subject to change without notice. Check the <strong>John</strong> <strong>Zink</strong> Institute website for the most up-todate<br />
information. <strong>John</strong> <strong>Zink</strong> <strong>Company</strong>, LLC is not responsible for any costs associated with<br />
cancellations. The information in this brochure is neither a guarantee nor a statement of<br />
warranty, either expressed or implied.
TESTIMONIALS<br />
“ My thanks to all at the <strong>John</strong> <strong>Zink</strong> Institute for a class that was far and<br />
above what was expected. The information and understanding I walked<br />
away with was priceless to me. You could have charged twice as much<br />
and I would still recommend this course to anyone working in the<br />
landfill gas extraction industry.”<br />
– Engineering Technician<br />
“ This was the best heater training I have attended. The information was<br />
very practical and relates to day-to-day operations.”<br />
– Refinery Operator<br />
“ My instructors were great at involving the whole class and added just<br />
enough humor to keep it fresh and not boring.”<br />
– Refinery Operator<br />
“Excellent instruction and activities. Had a lot of fun. Thank you!”<br />
– JOHN ZINK INSTITUTE Student<br />
“ I enjoyed the group session. Overall the class was excellent. I would<br />
definitely recommend attending more JOHN ZINK INSTITUTE classes.”<br />
– Engineer<br />
“ The combination of theory and hands-on training and teaching<br />
is excellent.”<br />
– Engineer<br />
“ My instructors were seasoned professionals who knew exactly what<br />
they were talking about.”<br />
– Refinery Operator<br />
“ Until I attended this course my knowledge about burners was limited.<br />
After this course, I can safely say that I look forward to working with<br />
burners in my next rotation.”<br />
– JOHN ZINK INSTITUTE Student<br />
VISIT OUR PLAYGROUND.<br />
<strong>John</strong> <strong>Zink</strong> operates the largest and most comprehensive research,<br />
development and test center of its kind. JOHN ZINK INSTITUTE<br />
students will observe equipment tests under actual and simulated<br />
industrial-scale conditions.<br />
• Test furnaces<br />
• Flare systems<br />
• Thermal oxidation systems<br />
• Cold flow scale models<br />
To visit our playground, register for a JOHN ZINK INSTITUTE<br />
course today.<br />
johnzinkinstitute.com<br />
918.234.5710<br />
Enroll online today at johnzinkinstitute.com<br />
3
<strong>PROCESS</strong> BURNER<br />
FUNDAMENTALS<br />
PB107<br />
Prerequisite: PB155<br />
4 Call the <strong>John</strong> <strong>Zink</strong> Institute today at 918.234.5710<br />
2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel from<br />
hydrocarbon and chemical processing plants around the world.<br />
COURSE OVERVIEW:<br />
Process Burner Fundamentals provides introductory instruction related to the<br />
essential theory and practical application of process burners. In this two-day<br />
course, a broad range of skills will be covered.<br />
• Review the basics of combustion, heat transfer and fluid flow, with instruction<br />
on how they impact burner and heater performance<br />
• Operate a heater safely and more efficiently<br />
• Distinguish a good flame from a poor flame<br />
• Understand different types of typical burners, their operation maintenance<br />
and troubleshooting<br />
• Diagnose problems with heaters and burners to determine necessary actions<br />
to correct the problems<br />
• Maximize the thermal efficiency of your heating equipment<br />
• Install burners in accordance with manufacturer’s drawings<br />
• Maintain burners to obtain optimal performance<br />
• Witness live demonstrations that illustrate principles covered in the course<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Fluid flow<br />
• Combustion fundamentals and safety<br />
• Burner installation and maintenance<br />
• Heat transfer<br />
• Burner fundamentals<br />
• Heater operations<br />
• Fuels<br />
• Burner demonstrations<br />
• Troubleshooting/service<br />
• Pollution emission basics<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK September 19 – 20, 2011 $1,595<br />
Tulsa, OK April 23 – 24, 2012 $1,595<br />
Tulsa, OK October 1 – 2, 2012 $1,595<br />
TPCP-0058<br />
ADVANCED <strong>PROCESS</strong> BURNERS<br />
PB108<br />
Prerequisite: PB107<br />
2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel from<br />
hydrocarbon and chemical processing plants around the world.<br />
COURSE OVERVIEW:<br />
Two-day course designed as a follow-up course to Process Burner Fundamentals<br />
(PB107). Participants will be shown the basics of some of the latest diagnostic<br />
techniques including:<br />
• Techniques for assessing burner and heater performance<br />
• Determine what causes burner flames to interact<br />
• The effect of having burners placed too close to each other and/or too close<br />
to furnace walls/tubes<br />
• What is involved in performing a computational fluid dynamics (CFD) analysis<br />
and the difficulties and benefits of conducting such an analysis<br />
• How CFD can be used to solve advanced burner-burner/burner-furnace interactions<br />
• The basics of heater design<br />
The important factors that impact pollution emissions (especially NOx and<br />
noise) are discussed, including the techniques for minimizing them. Alternate<br />
fuels and oil firing are discussed. Participants will see the key parameters in<br />
burner testing in a safe and environmentally acceptable manner, as well as<br />
how to identify problems with and methods for firing waste fuels. Some live<br />
demonstrations will be used to illustrate concepts covered in the course.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Advanced process diagnostics<br />
• Oil firing<br />
• Special fuels<br />
• General pollutant emissions<br />
• NOx emissions<br />
• Noise<br />
• CFD modeling<br />
• Burner testing<br />
• Live demonstrations<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK September 21 – 22, 2011 $1,595<br />
Tulsa, OK April 25 – 26, 2012 $1,595<br />
Tulsa, OK October 3 – 4, 2012 $1,595
<strong>PROCESS</strong> BURNERS CUSTOM<br />
PB116<br />
Prerequisite: None<br />
UP TO<br />
3-DAY COURSE<br />
UP TO 2.1 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel from<br />
hydrocarbon and chemical processing plants around the world.<br />
COURSE OVERVIEW:<br />
Process Burners Custom presents introductory information related to the<br />
essential theory and practical application of process burners. This is a<br />
customized course where the client selects the topics to be covered. It typically<br />
ranges from one to three days in length depending on the topics selected.<br />
TYPICAL COURSE OBJECTIVES:<br />
• Discuss the basics of combustion<br />
• Describe the importance of fuel consumption<br />
• List the 3 burner types and 6 Ms of combustion<br />
• Discuss where to measure draft and excess O2<br />
• Discuss blowoff and liftoff<br />
• Describe proper burner operation<br />
• Identify common burner problems and possible causes and solutions<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Combustion fundamentals<br />
• Combustion safety<br />
• Burner installation and maintenance<br />
• Heat transfer<br />
• Heater fundamentals<br />
• Burner fundamentals<br />
• Heater operations<br />
• Fuels<br />
• Troubleshooting and service<br />
• Noise<br />
• Cfd modeling<br />
LOCATIONS, DATES AND PRICES:<br />
Offered as demanded.<br />
ON-<br />
DEMAND<br />
COURSE<br />
FIRED HEATER RELIABILITY<br />
MANAGEMENT: ADVANCED<br />
OPERATION AND RISK ASSESSMENT<br />
PB134 - Prerequisite: None<br />
1-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
0.7 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel working with<br />
or responsible for fired heaters.<br />
COURSE OVERVIEW:<br />
Fired Heater Reliability Management allows students to experience the science<br />
of optimizing reliability and performance in the life cycle of a fired heater. This<br />
course also demonstrates the essential theory provided in American Petroleum<br />
Institute (API) recommended practices, as well as practical approaches to<br />
performance monitoring, advanced operation, tube inspection, root cause<br />
failure analysis, reliability monitoring, risk assessment and safety.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Heater performance monitoring<br />
• Tube condition inspection and assessment systems<br />
• Tube temperature measurements<br />
• API 579 fitness for service<br />
• API 580 risk assessment<br />
• Root cause failure analysis<br />
• Performance and reliability strategies<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK September 23, 2011 $695<br />
Tulsa, OK April 27, 2012 $695<br />
Tulsa, OK October 5, 2012 $695<br />
Enroll online today at johnzinkinstitute.com<br />
5
CRACKING FURNACES – REACTION<br />
AND COMBUSTION FUNDAMENTALS<br />
PB135<br />
Prerequisite: None<br />
6 Call the <strong>John</strong> <strong>Zink</strong> Institute today at 918.234.5710<br />
2.5-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.8 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance and training personnel responsible for<br />
issues associated with cracking furnaces.<br />
COURSE OVERVIEW:<br />
The first part of the course provides introductory knowledge of the<br />
fundamental theory of cracking (pyrolysis), coking and decoking, combustion<br />
and heat transfer inside the firebox. In the second part of the course, this<br />
knowledge will be used to examine the impact burners have on each of these<br />
elements and how their design can be optimized to reach production and<br />
emission targets.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Pyrolysis reactions<br />
• Radiant coil design<br />
• Coking and decoking fundamentals<br />
• Combustion and heat transfer<br />
• Firebox/burner design and operation<br />
• Burner solutions for flux control and emissions<br />
• Maintenance and inspection<br />
• Troubleshooting<br />
LOCATION AND PRICE:<br />
As requested.<br />
Tulsa, OK $1,995<br />
ON-<br />
DEMAND<br />
COURSE<br />
FUNDAMENTALS OF STEAM<br />
METHANE REFORMING FURNACES<br />
PB136<br />
Prerequisite: None<br />
2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel responsible<br />
for issues associated with steam methane reforming furnaces.<br />
COURSE OVERVIEW:<br />
Fundamentals of Reforming Furnaces provides introductory material of the<br />
essential theory and practical application of the reforming process, its design<br />
and operation. This course is taught by industry experts who have the latest<br />
and most practical knowledge of the reforming process. Attendees are invited<br />
to bring specific operating problems for discussion with an institute instructor<br />
or for discussion with a group of peers who have experienced similar situations<br />
at their facilities.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Reforming process fundamentals<br />
• Reforming furnace designs<br />
• Reforming combustion fundamentals and safety<br />
• Burner fundamentals<br />
• Burner operation and maintenance<br />
• Reforming furnace operation and maintenance<br />
• Troubleshooting/service<br />
LOCATION AND PRICE:<br />
As requested.<br />
Tulsa, OK $1,795<br />
ON-<br />
DEMAND<br />
COURSE
<strong>PROCESS</strong> BURNERS<br />
PB150–German, PB159–French, PB161–English<br />
Prerequisite: None<br />
GET AN EDUCATION RIGHT<br />
FROM YOUR DESKTOP.<br />
Can’t get away? Visit www.johnzinkinstitute.com to register<br />
for our online Process Burner (PB155) Course today.<br />
www.johnzinkinstitute.com<br />
2-DAY COURSES<br />
3-DAY COURSES<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
2.1 CEUs<br />
DESIGNED FOR:<br />
German, English and French-speaking engineers, operators, maintenance, safety<br />
and training personnel from hydrocarbon and chemical processing plants<br />
around the world.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• The basics of combustion and how they impact burner and heater performance<br />
• Operate a heater safely and more efficiently<br />
• Distinguish a good flame from a poor flame<br />
• Understand different types of typical burners, their operation, maintenance<br />
and troubleshooting<br />
• Diagnose problems with heaters and burners to determine what action to take<br />
to correct the problems<br />
• How to maximize the thermal efficiency of your heating equipment<br />
• Install burners in accordance with manufacturer’s drawings<br />
• Maintain burners to obtain optimal performance<br />
• Witness live demonstrations that illustrate principles covered in the course<br />
LOCATIONS, DATES AND PRICES:<br />
PB161 Luxembourg - English September 26 - 28, 2011 3-Day<br />
PB150 Luxembourg - German 2012 2-Day<br />
PB159 Luxembourg - French April 16 - 18, 2012 2-Day<br />
PB161 Luxembourg - English September 24 - 26, 2012 3-Day<br />
Check website for exact dates and prices.<br />
ON-<br />
DEMAND<br />
COURSE<br />
<strong>PROCESS</strong> BURNER THEORY<br />
PB155<br />
Prerequisite: None<br />
ONLINE<br />
COURSE<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel from<br />
hydrocarbon and chemical processing plants around the world.<br />
COURSE OVERVIEW:<br />
Process Burner Theory in an online course designed to provide basic<br />
fundamentals of combustion, fluid flow and heat transfer as they pertain to<br />
burners used in process heaters and furnaces. This course is designed to<br />
provide students some of the basic information required to take Process Burner<br />
Fundamentals (PB107). The course consists of 16 modules, which each take<br />
approximately 15 minutes to complete via the Internet.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Combustion fundamentals<br />
• Fuels<br />
• Combustion safety<br />
• Irregular flame patterns<br />
• Furnace draft<br />
• Flow-through nozzles<br />
• Conduction<br />
• Convection<br />
• Radiation<br />
• Heat transfer in furnaces<br />
ONLINE COURSE ONLY:<br />
2011 $339<br />
2012 $339
<strong>PROCESS</strong> BURNER OPERATIONS<br />
PB156<br />
Prerequisite: None<br />
8 Call the <strong>John</strong> <strong>Zink</strong> Institute today at 918.234.5710<br />
1-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
0.7 CEUs<br />
DESIGNED FOR:<br />
Operators, engineers, maintenance, safety and training personnel from<br />
hydrocarbon, chemical and petrochemical processing, and refining plants<br />
around the world.<br />
COURSE OVERVIEW:<br />
Process Burner Operations teaches students the science of safe operation<br />
and the art of troubleshooting fired equipment. Students are invited to bring<br />
specific operating problems for one-on-one discussion with an institute<br />
instructor or for discussion with a group of peers who have experienced similar<br />
situations at their facilities.<br />
Participants will be present for an in-depth explanation of the latest combustion<br />
technologies and techniques to improve efficiency, insight into how air and<br />
fuel variability affect burner performance and emissions and the instruction to<br />
accurately evaluate the economics of replacements and retrofits.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Burner safety<br />
• Burner design<br />
• Burner installation<br />
• Burner maintenance<br />
• Heater/burner operation<br />
• Troubleshooting<br />
• Inspection information<br />
• Combustion survey<br />
• Turnaround support<br />
LOCATIONS, DATES AND PRICES:<br />
Currently scheduled and open for registration.<br />
Salt Lake City, University of Utah October, 11, 2011 $795<br />
TPCP-0071<br />
ON-SITE<br />
COURSE<br />
FURNACE REFRACTORY<br />
FUNDAMENTALS<br />
PB158<br />
Prerequisite: None<br />
1-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
0.7 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance and training personnel responsible for<br />
refractory specification, reliability and maintenance in high-temperature fired<br />
process heaters.<br />
COURSE OVERVIEW:<br />
Furnace Refractory Fundamentals provides introductory knowledge of<br />
high-temperature furnace refractory lining principles and refractory used<br />
for burner tiles. Discussion includes furnaces similar to ethylene, hydrogen<br />
reformers, ammonia reformers, steam superheaters and EDC/VCM cracking<br />
furnaces. This one-day course examines the basics of selection, design,<br />
installation and maintenance of a broad range of refractory materials.<br />
Current best practices for brick, ceramic fiber, cast and gunned materials will<br />
be discussed.<br />
Students will be introduced to the Three Keys to Reliability for refractory<br />
installations. Examples of best practices will be shown, as well as examples<br />
of failures observed in a variety of service conditions. Participants are<br />
encouraged to bring specific examples and questions based on their own<br />
operations for group and one-on-one discussions.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Plant performance<br />
• Industry standards<br />
• Refractory material selection criteria<br />
• Hard refractory materials: brick, castable and gunite<br />
• Comparison of various ceramic fiber systems<br />
• Hot-face coating and rigidizer<br />
• Bullnoses and transitions<br />
• Peephole tiles and door plugs<br />
• Burner tiles<br />
• Penetration seals<br />
• Maintenance considerations<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK September 23, 2011 $695<br />
Tulsa, OK April 27, 2012 $695<br />
Tulsa, OK October 5, 2012 $695
<strong>PROCESS</strong> BURNER<br />
OPERATOR <strong>TRAINING</strong><br />
PB171<br />
Prerequisite: None<br />
DESIGNED FOR:<br />
Operators using process burners.<br />
2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
COURSE OVERVIEW:<br />
Students will be shown safe process burner operation. This course includes<br />
one day in the classroom learning the basics of process burners and one day in<br />
<strong>John</strong> <strong>Zink</strong>’s world-class test facility with hands-on burner operation in a process<br />
heater. Students will also get to troubleshoot typical problems and experience<br />
routine burner maintenance.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Combustion fundamentals<br />
• Combustion safety<br />
• Burner fundamentals<br />
• Heater operations<br />
• Test procedures<br />
• Hands-on burner operation<br />
• Troubleshooting<br />
• Maintenance<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK September 19 – 20, 2011 $1,995<br />
Tulsa, OK April 23 – 24, 2012 $1,995<br />
Tulsa, OK October 1 – 2, 2012 $1,995<br />
<strong>PROCESS</strong> TROUBLESHOOTING,<br />
THE SL+1L2M METHOD<br />
PB175<br />
Prerequisite: None<br />
2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, safety and training personnel from hydrocarbon, chemical<br />
and petrochemical processing and refining plants around the world.<br />
COURSE OVERVIEW:<br />
Has your plant become more complex? Has your equipment become more<br />
unreliable? Is your unit lasting less time between scheduled turnarounds? Have<br />
you ever made a problem worse by having the wrong answer to a problem?<br />
Have you ever felt overwhelmed by all the DCS data while searching for the root<br />
cause of your problem?<br />
If you answered yes to any or all of these questions, we can help. We will<br />
demonstrate methods that rapidly sort through hundreds of data points and<br />
narrow the focus of your search for the root causes of your problem.<br />
Since the key to becoming proficient with any new skill is application, 75%<br />
of class time is devoted to practice problems. This is intended to anchor the<br />
technique in your long-term memory and greatly increase your confidence.<br />
LOCATION AND PRICE:<br />
As requested.<br />
Tulsa, OK<br />
ON-<br />
DEMAND<br />
COURSE<br />
Enroll online today at johnzinkinstitute.com<br />
9
BURNER MANAGEMENT SYSTEMS<br />
PB177<br />
Prerequisite: None<br />
ON-<br />
DEMAND<br />
COURSE<br />
10 Call the <strong>John</strong> <strong>Zink</strong> Institute today at 918.234.5710<br />
2-DAY COURSE<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Personnel interested in understanding and applying burner management<br />
technology for fired heaters, boilers, sulfur plants and other industrial<br />
combustion equipment. It provides operators and engineers a solid foundation<br />
for determining BMS requirements and understanding its operation.<br />
COURSE OVERVIEW:<br />
Burner Management Systems is a two-day course that gives students an<br />
overview of the methods used to achieve safe and reliable automatic<br />
startup, monitoring and shutdown of burner systems. The course begins<br />
with an overview of prescriptive (NFPA 86/86/87, CSA B149.3, API 556) and<br />
performance-based (IEC 61508/11) codes and standards. Risk, safety and<br />
reliability requirements for fired equipment are introduced. A detailed review of<br />
current and future BMS technology is provided including safety PLCs, redundant<br />
processors, instrument voting methods, on-line maintenance and testing,<br />
automatic fault detection and trip avoidance.<br />
Basic operation, selection and maintenance of burner control components are<br />
discussed, including fuel safety valves, regulators, control valves, dampers,<br />
flame detection and ignition systems.<br />
Solutions to common startup problems are provided, including purging of<br />
natural draft furnaces, turndown control during refractory dryouts, multiple<br />
burner pressure control, reliable ignition systems, valve proving systems,<br />
reliable flame detection, fuel oil and gas combination systems.<br />
System operation is presented, including monitoring functions, alarming, online<br />
maintenance and on-line trip testing. Shutdown conditions and techniques<br />
are provided, including typical trip settings, emergency shutdowns and quick<br />
recover trips.<br />
The course includes numerous applications to fired heaters, boilers, sulfur<br />
plants and other combustion equipment.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• BMS codes and standards<br />
• Pre-startup permissives<br />
• Measurement and time purging systems<br />
• Valve proving techniques and fuel header management<br />
• Flame detection technologies<br />
• Ignition system technologies<br />
• Safety PLC systems<br />
FIRED <strong>PROCESS</strong> HEATERS<br />
PB181<br />
Prerequisite: None<br />
4-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
2.8 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance and safety personnel and other<br />
professionals involved with design and operation of fired process heaters.<br />
COURSE OVERVIEW:<br />
This course will introduce the basics of thermal and mechanical design and<br />
safe, efficient operation of fired heaters. Emphasis will be on common design<br />
methods, considerations of fuel type, combustion air supply and control,<br />
combustion chemistry and control and safe heater operation. Attendees are<br />
encouraged to bring the details of current problems for discussion with an<br />
instructor or general discussion with other attendees.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Description of heater types and factors governing choice of design<br />
• Combustion calculations and sampling<br />
• Radiant zone design<br />
• Convection zone design<br />
• Application of burners<br />
• Combustion air supply and control<br />
• Instrumentation and safety devices<br />
• Improving efficiency<br />
• Design of tubes, including flow regime issues<br />
• Operation, testing, tune-up and troubleshooting of heaters<br />
• Emissions control<br />
• Refractories<br />
• Corrosion and fouling<br />
• Fuel considerations<br />
• Maintenance planning<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK June 5 – 8, 2012 $2,995<br />
CFD MODELING<br />
CO113<br />
Prerequisite: None<br />
NEW!<br />
ON-<br />
DEMAND<br />
COURSE<br />
DESIGNED FOR:<br />
Engineers who use CFD to solve combustion-related issues.<br />
2-DAY COURSE<br />
1.4 CEUs<br />
COURSE OVERVIEW:<br />
CFD Modeling teaches students to apply CFD to solve real-life problems<br />
by making judicial determinations of meshing strategies, physical models,<br />
convergence parameters and discretization schemes. The two-day course<br />
will feature case studies highlighting the power of CFD in delivering real<br />
benefits to your business.<br />
There are two labs associated with the course: 1.) A virtual engineering<br />
demonstration of practical industrial processes using immersive stereo<br />
visualization technology; 2.) Hands-on experience with predefined exercises to<br />
solidify the various techniques and methods learned in the classroom.
COMBUSTION DYNAMICS<br />
CO137<br />
Prerequisite: None<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel responsible<br />
for issues associated with combustion in fired equipment.<br />
COURSE OVERVIEW:<br />
Combustion Dynamics is taught by professor Ben Zinn from Georgia Institute of<br />
Technology and <strong>John</strong> <strong>Zink</strong> personnel. This course demonstrates the essential<br />
theory and practical knowledge needed to work with, diagnose and treat<br />
combustion-related instability problems in fired equipment applications.<br />
Attendees are invited to bring specific operating problems for discussion with<br />
the instructor or for discussion with a group of peers who have experienced<br />
similar situation at their facilities.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Combustion instabilities<br />
• Types and causes of instabilities<br />
• Flame response to flow perturbations<br />
• Approaches to preventing combustions instabilities<br />
• Instabilities in industrial applications<br />
LOCATION AND PRICE:<br />
Tulsa, OK $1,795<br />
ON-<br />
DEMAND<br />
COURSE<br />
INDUSTRIAL COMBUSTION<br />
2-DAY COURSE 2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
POLLUTION AND CONTROL<br />
CO149 – Prerequisite: None<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel responsible<br />
for environmental issues associated with combustion in fired equipment.<br />
COURSE OVERVIEW:<br />
Industrial Combustion Pollution and Control provides the essential theory<br />
and practical knowledge needed to work with and control pollution from<br />
combustion processes and equipment. This two-day course will help students<br />
understand the fundamentals of industrial combustion, how to control pollution<br />
and the applications associated with industrial combustion pollution. Attendees<br />
are invited to bring specific pollution and control issues for discussion with<br />
the Institute instructor or for discussion with a group of peers who have<br />
experienced similar situations at their facilities.<br />
Each student will receive a copy of the book<br />
Industrial Combustion Pollution<br />
and Control by C.E. Baukal.<br />
STAY THERE. WE’LL BRING<br />
THE CLASSROOM TO YOU.<br />
The JOHN ZINK INSTITUTE offers on-site courses that<br />
can be customized for your facility. Almost any <strong>John</strong> <strong>Zink</strong><br />
course can be delivered on-site. Contact us today to<br />
schedule a course for a time that’s convenient for you.<br />
www.johnzinkinstitute.com<br />
918.234.5710<br />
ON-<br />
DEMAND<br />
COURSE
<strong>PROCESS</strong> FLARES<br />
FL102<br />
Prerequisite: None<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel from<br />
hydrocarbon and chemical processing plants.<br />
COURSE OVERVIEW:<br />
Process Flares provides an introduction to the selection, operation and<br />
maintenance of offshore and onshore flare systems. It outlines the many<br />
different flare technologies available and the type of application each is<br />
most suited for. It will demonstrate to attendees how to control smoke, noise,<br />
radiation and flame luminosity. Attendees will also be shown how to accurately<br />
evaluate the economics of replacements and retrofits. Students are invited to<br />
bring specific operating problems for one-on-one discussion with an Institute<br />
instructor or for discussion with a group of peers who have experienced similar<br />
situations at their facilities. Students will see flare demonstrations in a worldclass<br />
flare test facility.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Types of flares<br />
• Flare safety<br />
• Noise<br />
• Emissions<br />
• Stack design<br />
• Flare selection<br />
• Flare upgrades<br />
• Flare pilots<br />
• Thermal radiation<br />
• Efficiency<br />
• Smoke control<br />
• Flare demonstrations<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK September 26 – 28, 2011 $2,195<br />
Tulsa, OK September 26 – 28, 2012 $2,195 TPCP-0116<br />
12 Call the <strong>John</strong> <strong>Zink</strong> Institute today at 918.234.5710<br />
3-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
2.1 CEUs<br />
<strong>PROCESS</strong> FLARE OPERATIONS<br />
FL119<br />
Prerequisite: NoneON-SITE<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel from<br />
hydrocarbon and chemical processing plants.<br />
COURSE OVERVIEW:<br />
This one-day course provides an introduction to the operation and maintenance<br />
of offshore and onshore flare systems. It will demonstrate to students how to<br />
control smoke, noise, radiation and flame luminosity. Attendees will also be<br />
shown how to accurately evaluate the economics of replacements and retrofits.<br />
Students are invited to bring specific operating problems for one-on-one<br />
discussion with an Institute instructor or for discussion with a group of peers<br />
who have experienced similar situations at their facilities.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• History and purpose of flares<br />
• Flashback prevention<br />
• Radiation<br />
• Gas/liquid separation<br />
• Noise and smoke control<br />
• Utility and steam flares<br />
• Air-assisted and multi-point flares<br />
• Ignition systems<br />
• Pilots<br />
• API 521/537<br />
LOCATIONS, DATES AND PRICES:<br />
As requested.<br />
COURSE<br />
1-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
0.7 CEUs
THERMAL OXIDIZERS<br />
TO110<br />
Prerequisite: None<br />
2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel from<br />
hydrocarbon and chemical processing plants and production operations<br />
that handle hazardous and non-hazardous organic waste disposal in their<br />
daily operations.<br />
COURSE OVERVIEW:<br />
This course focuses on gaseous and liquid waste thermal oxidizers and covers a<br />
broad range of thermal oxidation topics. Course begins with thermal oxidation<br />
and combustion basics and advancing through the fundamental system<br />
types – sulfur, low NOx, chlorinated and down-fired/salt. The course addresses<br />
CFD modeling, pre- and post-treatment, alternative technologies and control<br />
systems. Maintenance and service are also discussed. Thermal oxidizer tests<br />
and demonstrations will be conducted at <strong>John</strong> <strong>Zink</strong>’s new state-of-the-art<br />
thermal oxidation test facility.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Combustion fundamentals<br />
• Design guidelines<br />
• Instrumentation and controls<br />
• Waste types<br />
• Pollution emissions<br />
• Equipment components<br />
• Fume and vent systems<br />
• Sulfur plant equipment<br />
• Chlorinated systems<br />
• Down-fired systems<br />
• Low-NOx systems<br />
• Ultra low-NOx systems<br />
• NOx and N2–bearing wastes<br />
• Oxidizer maintenance and service<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK September 29 – 30, 2011 $1,595<br />
Tulsa, OK September 24 – 25, 2012 $1,595<br />
THERMAL OXIDIZER OPERATIONS<br />
TO126<br />
Prerequisite: None<br />
1 TO 2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, maintenance, safety and training personnel from<br />
hydrocarbon and chemical processing plants and production operations<br />
who handle hazardous and non-hazardous organic waste disposal in their<br />
daily operations.<br />
COURSE OVERVIEW:<br />
This course is usually one or two days and covers the basics of combustion<br />
and thermal oxidizers. It can also be customized to fit your specific needs. This<br />
course can also be used to train operators and may include a simulator of the<br />
actual control system that will be used in the plant.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Combustion basics<br />
• Thermal oxidizer basics<br />
• Fume incineration<br />
• Down-fired systems<br />
• Chlorinated systems<br />
• Sulfur plant systems<br />
• NOxidizer® and NOx reduction<br />
• Furnace refractory<br />
• CFD as a design tool<br />
• Hazardous waste disposal<br />
• Controls<br />
• Operation and maintenance<br />
LOCATIONS, DATES AND PRICES:<br />
Offered as demanded.<br />
ON-SITE<br />
COURSE<br />
Enroll online today at johnzinkinstitute.com<br />
13
VAPOR COMBUSTION SYSTEMS<br />
VC103<br />
Prerequisite: None<br />
VAPOR CONTROL SYSTEMS<br />
VC106<br />
Prerequisite: None<br />
3-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
2.1 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, technicians and regulatory personnel who deal with vapor<br />
recovery or vapor combustion equipment for petroleum distribution facilities in<br />
their daily operation.<br />
COURSE OVERVIEW:<br />
Vapor Control Systems is taught by our engineering and service personnel<br />
who work full time on vapor control equipment. This course is well-balanced<br />
between classroom and hands-on training. The course includes in-depth<br />
discussions, demonstrations and visits to see actual systems in operation.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Vapor control background<br />
• Recovery/combustion theory<br />
• System description<br />
• Operating description<br />
• Vapor recover unit/vapor control unit demonstration<br />
• Mechanical components<br />
• Electrical components<br />
• Maintenance and troubleshooting<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK October 11 – 13, 2011 $1,095<br />
Tulsa, OK March 27 – 29, 2012 $1,095<br />
Tulsa, OK September 18 – 20, 2012 $1,095<br />
2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, technicians and regulatory personnel who deal with<br />
vapor combustion for petroleum and ethanol distribution facilities in their<br />
daily operation.<br />
COURSE OVERVIEW:<br />
Vapor Combustion Systems is taught by <strong>John</strong> <strong>Zink</strong> engineering and service<br />
personnel who work full-time on vapor control equipment. This course is wellbalanced<br />
between classroom and hands-on training. Course includes in-depth<br />
discussion and hands-on demonstrations.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Vapor control background<br />
• Combustion theory<br />
• System description<br />
• Operating description<br />
• Vapor control unit demonstration<br />
• Mechanical components<br />
• Electrical components<br />
• Maintenance and troubleshooting<br />
LOCATIONS, DATES AND PRICES:<br />
Offered as demanded.<br />
ON-<br />
DEMAND<br />
COURSE<br />
LANDFILL FLARES<br />
LF105<br />
Prerequisite: None<br />
MASS TRANSFER<br />
KG178<br />
Prerequisite: None<br />
5-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
3.5 CEUs<br />
DESIGNED FOR:<br />
Engineers in the refining, petrochemical, chemical and EPC industries.<br />
COURSE OVERVIEW:<br />
This is a five-day course taught by engineering professionals with extensive<br />
mass transfer experience. The course includes classroom training, design<br />
exercises and hands-on sessions in a world-class pilot plant. The lectures<br />
include classwork examples, videos, demonstrations, viewing product samples<br />
and the use of detailed notes. During the course of each session, attendees<br />
will participate in several pilot-plant experiments that will demonstrate the<br />
equipment discussed in the classroom.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Fundamentals of different types of mass transfer devices<br />
• Operation of trays, packing and distributors<br />
• Basic mass transfer equipment calculations<br />
• Applicability of different mass transfer devices<br />
• Equipment design and selection<br />
LOCATIONS, DATES AND PRICES:<br />
Wichita, KS October 24 - 28, 2011 SOLDOUT<br />
Wichita, KS April 16 – 20, 2012 $2,300<br />
Wichita, KS October 15 – 19, 2012 $2,300<br />
2-DAY COURSE<br />
AUTHORIZED<br />
IACET PROVIDER<br />
1.4 CEUs<br />
DESIGNED FOR:<br />
Engineers, operators, technicians and regulatory personnel from landfill<br />
facilities, waste management facilities and governments around the world.<br />
COURSE OVERVIEW:<br />
Landfill Flares is taught by our engineering and service personnel who work<br />
full-time on landfill flare equipment. It is well-balanced between classroom and<br />
hands-on training. The course includes in-depth discussion, demonstrations and<br />
viewing an actual system check-out in our manufacturing facility.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Combustion principles<br />
• System design and selection<br />
• Mechanical and electrical components<br />
• Emissions<br />
• Troubleshooting<br />
• Operation and maintenance<br />
• New technologies<br />
• Condensate injection<br />
LOCATIONS, DATES AND PRICES:<br />
Tulsa, OK April 11 – 12, 2012 $1,095
TROUBLESHOOTING VIBRATION<br />
OF INDUSTRIAL MACHINERY<br />
EQ173 – Prerequisite: None<br />
DESIGNED FOR:<br />
Beneficial for all persons involved with the reliability, maintenance and<br />
operation of equipment susceptible to destructive vibration.<br />
COURSE OVERVIEW:<br />
Troubleshooting Vibration of Industrial Machinery provides practical vibration<br />
information with actual case histories used by the course presenter on generalpurpose<br />
equipment during his more than 40 years in the industry.<br />
At the end of the accelerated one-day seminar, participants will have received<br />
an overview on the type of vibration problems that occur in industry. The<br />
seminar identifies causes that can result in expensive downtimes and how to<br />
avoid them.<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Steps in troubleshooting a vibration problem<br />
• Basics of vibration<br />
• Problems vibration forces cause and how to solve them<br />
• Causes of and solution for vibration<br />
• Structural and pressure vessel vibration<br />
• Torsional vibration<br />
Each student will receive a copy of the book<br />
An Analytical Troubleshooting of Process<br />
Machinery and Pressure Vessel<br />
by Anthony Sofronas.<br />
OSHA 10-HOUR GENERAL<br />
INDUSTRY OUTREACH <strong>TRAINING</strong><br />
SA176 – Prerequisite: None<br />
ON-<br />
DEMAND<br />
COURSE<br />
ON-<br />
DEMAND<br />
COURSE<br />
HIGH-PRESSURE BOILER<br />
1-DAY COURSE 5-DAY COURSE<br />
2-DAY COURSE<br />
DESIGNED FOR:<br />
Safety personnel, instructors, managers, supervisors or anyone having<br />
responsibility for OSHA compliance in an industrial setting.<br />
COURSE OVERVIEW:<br />
Two-day course which familiarizes participants with OSHA General Industry<br />
standards and requirements. This course provides an overview of compliance<br />
programs and procedures required for the workplace. Training course explains<br />
how to read and use the Code of Federal Regulations (CFRs).<br />
SOME TOPICS COVERED DURING THE COURSE INCLUDE:<br />
• Introduction to OSHA/OSHA standards<br />
• Walking and working surfaces<br />
• Means of egress and fire protection<br />
• Hazardous materials<br />
• Electrical standards<br />
• Industrial hygiene<br />
• Personal protective equipment<br />
• Machine guarding<br />
FUNDAMENTALS<br />
BB174 – Prerequisite: None<br />
ON-<br />
DEMAND<br />
COURSE<br />
DESIGNED FOR:<br />
Engineers, operators, safety and training personnel from hydrocarbon, chemical<br />
and petrochemical processing and refining plants around the world.<br />
COURSE OVERVIEW:<br />
Steam has many and varied uses in today’s world. In the modern power plant<br />
it is used to turn generators that produce electricity. In many industrial plants,<br />
steam powers turbines that are connected to pumps, compressors or fans.<br />
Steam is also injected into many processes. The device that produces this steam<br />
is a boiler.<br />
This course is designed to give students a strong foundation of basic boiler<br />
operating and safety principles. Through the use of multi-media and a variety of<br />
interactive instructional techniques, the subject matter is brought to life.<br />
Participants will discover the many uses, designs, systems and controls<br />
for safely operating high-pressure boilers. Boiler theory, equipment, fitting<br />
and accessories are also covered. Boiler operating techniques, start-up and<br />
shutdown will be demonstrated with the use of a dynamic simulator.<br />
Enroll online today at johnzinkinstitute.com 15
16 Call the <strong>John</strong> <strong>Zink</strong> Institute today at 918.234.5710<br />
ONLINE FURNACE SIMULATOR<br />
BOOKS WRITTEN BY JOHN ZINK EMPLOYEES<br />
1. 2.<br />
1. The <strong>John</strong> <strong>Zink</strong> Combustion Handbook<br />
5.<br />
3.<br />
6.<br />
4.<br />
7.<br />
THE JOHN ZINK INSTITUTE offers an online<br />
process heater simulator that enables users to<br />
alter the following factors:<br />
Fuel compositions<br />
Ambient air conditions<br />
Firing rates<br />
Position of the stack damper<br />
Position of the burner damper<br />
Outputs such as excess oxygen, temperatures,<br />
heat transfer rates, furnace efficiencies and<br />
pollution emissions such as NOx can be studied.<br />
The online process heater simulator is free<br />
of charge for anyone that attends or has<br />
attended a course at the JOHN ZINK INSTITUTE.<br />
To register for access to the simulator, alumni<br />
should visit: www.johnzinkinstitute.com.<br />
2. Oxygen-Enhanced Combustion<br />
3. Computational Fluid Dynamics in<br />
Industrial Combustion<br />
4. Industrial Burners Handbook<br />
5. Industrial Combustion Testing<br />
6. Industrial Combustion Pollution<br />
and Control<br />
7. Heat Transfer in Industrial<br />
Combustion
LOGISTICS<br />
HOTEL RESERVATIONS<br />
The JOHN ZINK INSTITUTE has arranged for preferred rates at the DoubleTree<br />
Hotel Warren Place, Courtyard Marriott and Embassy Suites Hotel. Please<br />
mention the JOHN ZINK INSTITUTE for the special rate.<br />
DOUBLETREE HOTEL WARREN PLACE<br />
6100 South Yale Avenue<br />
Tulsa, OK 74136<br />
Phone: 1-918-495-1000<br />
(Ask for the JOHN ZINK INSTITUTE rate)<br />
The DoubleTree Hotel Warren Place offers a unique location in Tulsa. Within<br />
walking distance you’ll find numerous eateries, shopping and entertainment.<br />
DoubleTree offers a free breakfast buffet in the Warren Duck Club, free highspeed<br />
Internet access, as well as free airport transportation.<br />
COURTYARD MARRIOTT<br />
9041 East 71st Street<br />
Tulsa, OK 74133<br />
Phone: 1-918-992-4500<br />
(Ask for the JOHN ZINK INSTITUTE rate)<br />
Courtyard Woodland Hills hotel features a state-of-the-art lobby with<br />
comfortable spaces to work or socialize, along with free Wi-Fi to help you stay<br />
connected with the latest news, weather, airport conditions and more. The<br />
Courtyard Marriott offers complimentary shuttle service to and from the Tulsa<br />
International Airport, as well as to <strong>John</strong> <strong>Zink</strong>.<br />
EMBASSY SUITES HOTEL<br />
3332 South 79th East Avenue<br />
Tulsa, OK 74145<br />
Phone: 1-918-622-4000<br />
(Ask for the JOHN ZINK INSTITUTE rate)<br />
Centrally located in the heart of midtown Tulsa, nine miles away from The<br />
<strong>John</strong> <strong>Zink</strong> Institute. Embassy Suites Hotel is located right off Interstate-44,<br />
allowing for easy access to all business and shopping districts within minutes.<br />
Embassy Suites Hotel offers complimentary shuttle service to and from Tulsa<br />
International Airport, as well as to <strong>John</strong> <strong>Zink</strong>.<br />
CANCELLATIONS<br />
If a minimum number of students are not registered seven days prior to the<br />
course, the administrator may elect to reschedule the class. Students will be<br />
contacted via e-mail or phone and rescheduled for the next available course.<br />
All paid students will have re-registration priority.<br />
Students canceling more than five business days before the course begins may<br />
be refunded 100% of the course cost. Students canceling five or fewer business<br />
days before the course begins may apply all of the course fees to another<br />
<strong>John</strong> <strong>Zink</strong> Institute course within one year of the cancellation date, or elect a<br />
refund of 65% of the fees (a 35% cancellation fee is assessed if the course is<br />
not rescheduled).<br />
If your plans change, please call the INSTITUTE administrator early. Substitutions<br />
of attendees within the same company may be made any time prior to the start<br />
of the course.<br />
DISCOUNTS<br />
Discounts are available for parties of three or more from one company, for early<br />
enrollment at least 30 days prior to start of class, for taking multiple classes and<br />
for JOHN ZINK INSTITUTE alumni.<br />
POLICY STATEMENT<br />
It is the policy of <strong>John</strong> <strong>Zink</strong> <strong>Company</strong>, LLC that 100% of the tuition must be<br />
paid by the student’s employer or an affiliate of the employer. Admission of<br />
employees of companies that <strong>John</strong> <strong>Zink</strong> deems to be a competitor is prohibited.<br />
<strong>John</strong> <strong>Zink</strong> reserves the right to deny admissions for any reason permitted by<br />
law. All decisions regarding admissions are made without regard to color, race,<br />
religion, gender, sexual orientation, national origin, ethnicity, age, disability,<br />
pregnancy, veteran status or other legally protected factors.<br />
Enroll online today at johnzinkinstitute.com<br />
17
<strong>John</strong> <strong>Zink</strong> <strong>Company</strong>, LLC<br />
11920 East Apache, Tulsa, OK 74116<br />
United States of America<br />
800-421-9242<br />
Discounts are available for groups of three of more, early enrollment, taking multiple courses and for JOHN ZINK INSTITUTE alumni.<br />
For more information on what courses are available or to enroll online, visit<br />
www.johnzinkinstitute.com. Classes fill up quickly –– reserve your place today!<br />
® Registered trademarks of <strong>John</strong> <strong>Zink</strong> <strong>Company</strong>, LLC in the U.S. & various foreign countries. Trademarks of <strong>John</strong> <strong>Zink</strong> <strong>Company</strong>, LLC<br />
© 2011 <strong>John</strong> <strong>Zink</strong> <strong>Company</strong>, LLC<br />
JZI – 11050