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Volume 1 No 5<br />
<strong>The</strong> <strong>worldwide</strong> <strong>construction</strong> <strong>equipment</strong> magazine<br />
• <strong>construction</strong> demolition quarrying mining<br />
<strong>The</strong> working demonstration on the main face at Hillhead 2010<br />
����� <strong>The</strong> new generation Bobcats<br />
����� Green waste recycling kit on show<br />
����� Volvo’s fuel saving initiatives<br />
����� New machines spotted at recent shows<br />
����� Industry news including the latest joint ventures<br />
����� More miniature masterpieces for collectors
Page 2<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
CONTENTS<br />
CONTENTS<br />
4 Editorial Comment<br />
7 Industry News<br />
Including the new joint ventures between Caterpillar and Wacker Neuson and<br />
Perlini and Volvo Construction Equipment. ITT set to purchase Godwin Pumps,<br />
JCB predicts a better 2010, new owners for Barford site dumpers and Boss<br />
Space and CESAR aids recovery of stolen plant from Poland.<br />
12 Forward cabs enhance new Bobcats<br />
CP&E Plant Editor Nick Johnson visits the Bobcat Training Centre in Dobris,<br />
Czech Republic to try out the company’s latest compact plant including the<br />
new generation skid steers.<br />
17 Scottish display of green waste recycling machines<br />
Recently introduced compost turners, mobile picking stations, shredders,<br />
screens and trommels from Doppstadt, Backhus and Kiverco on demonstration<br />
in Scotland.<br />
20 Volvo focuses on fuel saving<br />
Nick Johnson checks out the advantages of Volvo’s OptiShift system and RBB<br />
(reverse by braking) function on a wheel loader being used in a large Swedish<br />
quarry.<br />
22 Seen at the Shows<br />
CP&E brings you more new machines and products that Nick Johnson spotted<br />
whilst visiting Bauma, the Hillhead 2010 quarry show and the Vertikal Days<br />
cranes and access event. Check out:<br />
ACE Plant<br />
Aggregate Processing Systems<br />
Anaconda<br />
Artic Cranes<br />
Ascendant Access<br />
Ausa<br />
BPH Sales<br />
Cartem<br />
Crushers UK<br />
Cumberland Access<br />
GenQuip<br />
Haulotte<br />
Hercules<br />
Hill Engineering<br />
Iona<br />
JCB<br />
Kubota<br />
Land & Water<br />
Liebherr<br />
Miller<br />
Niftylift<br />
Palazzani<br />
PB Lifttechnik<br />
Pioneer Pump<br />
Raptor<br />
Sandvik<br />
Selwood<br />
Simex<br />
Skako Falck Spider<br />
Snorkel<br />
Spillard Safety Systems<br />
Stocks Sweepers<br />
Terex Finlay<br />
Utranazz<br />
Volvo<br />
ZT Safety Systems<br />
40 Small Scale Bauma – the new models<br />
Having previously provided details of the new full size machines seen at<br />
Bauma, Nick Johnson turns his attention to the latest scale models which<br />
appeared at the big show in Munich.<br />
Page 3
EDIT EDITORIAL EDIT ORIAL COMMENT<br />
COMMENT<br />
<strong>The</strong> <strong>The</strong> challenge challenge of of going<br />
going<br />
‘green’<br />
‘green’<br />
<strong>The</strong> catastrophic blow-out of the oil well in the Gulf of<br />
Mexico graphically illustrates the difficulties involved in<br />
trying to tap the dwindling supplies of the fuel we are all<br />
now so dependant upon. <strong>The</strong> tragic loss of life and the<br />
ecological damage that have resulted from this dramatic<br />
incident should serve to make us all acutely aware of the<br />
need to conserve fuel and to protect the fragile fabric of<br />
our planet.<br />
One of the biggest challenges now being addressed by<br />
engine and <strong>construction</strong> machinery makers is to meet the<br />
demanding Tier 4 Interim / Stage IIIB emissions<br />
regulations that kick-in next year in the USA and Europe.<br />
<strong>The</strong> required 90% reduction in particulate matter (PM)<br />
emissions and 50% less NOx will benefit our environment<br />
and that must be, in the long term, a good thing.<br />
What is also important is to ensure that the next generation of machines are not only less polluting but also that<br />
they are more fuel-efficient. As fuel costs have increased dramatically around the world in recent years, having more<br />
fuel-efficient machines is not only a ‘green’ issue; it is also an economic necessity.<br />
It is encouraging that the development of hybrid machines is on the increase. Excavators carrying out cyclic work<br />
can particularly benefit from having fuel saving hybrid technology and companies such as Doosan, Kobelco and<br />
Komatsu already have either prototype or production machines in operation. Other types of machine being tested with<br />
hybrid technology include multi-purpose excavator loaders (Mecalac), wheel loaders (Volvo) and tandem vibrating<br />
rollers (Bomag). <strong>The</strong> British access platform maker Niftylift has, as covered in this issue, produced a hybrid boomlift<br />
that is now on sale.<br />
Such is the emphasis on fuel saving that Volvo recently staged a special event in a quarry in Sweden. As reported<br />
in this issue, the event highlighted the fuel saving that can result in adding new options such as the OptiShift and RBB<br />
(reverse by braking) to several of its most popular wheel loaders.<br />
Tests indicate that OptiShift and RBB can save as Reverse by Braking can achieve a very laudable fuel saving of<br />
up to 15% depending upon application. Volvo is also to be congratulated for its Eco Operator initiative. This practical<br />
programme is focused on training operators to develop an environmentally friendly style of driving – through less<br />
accelerating and braking and by using the most economical engine speed range. Better driving not only reduces<br />
emissions but can also cut fuel consumption by between 5% and 25% without affecting productivity.<br />
More training of machine operators will certainly be needed where new generation Tier 4 Interim / Stage IIIB<br />
emissions compliant machines have to use ultra low sulphur fuel. Putting conventional fuel in a machine designed to<br />
operate on ultra low sulphur fuel will adversely affect the emission control technology and could result in expensive<br />
engine damage.<br />
Operators and service staff will also need to be aware of which new generation machines will have to utilise ultra<br />
low ash engine oil. Another practical training issue will involve the requirement to periodically change the filter in the<br />
diesel particulate filter that will be an integral part of many of the new engines.<br />
Going ‘green’ is vitally important but implementing many of the new practical requirements on site will not be plain<br />
sailing.<br />
Page 4<br />
Nick Johnson<br />
Plant Editor<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
CP&E <strong>Contractors</strong><br />
CP&E<br />
Plant & Equipment Vol<br />
<strong>Contractors</strong> Plant & Equipment<br />
Page 5<br />
Page 5
Spreading the light around the word - for the benefit of all.<br />
A A word word of of encouragement encouragement to<br />
to<br />
Overseas Overseas branches branches - - - - Don Don Baldry<br />
Baldry<br />
In the early days of the Lighthouse Club, back in the no street lighting ‘50s, (whence came our name - St. Mary’s<br />
Light, Whitley Bay gave our somewhat mellow founders their illumination) the main purpose of the Club was<br />
networking. That purpose was underlined by our declared aim: <strong>The</strong> furtherance of<br />
Good Fellowship among <strong>construction</strong> people.<br />
As we know, the Club developed very rapidly, branches were formed throughout<br />
the U.K. and Ireland and in 1962 the Lighthouse Club Benevolent Fund received<br />
official charitable status. And the Club began to spread it’s wings, in those times via<br />
BOAC and their Comet jet flights to the far east.<br />
Although our Lighthouse was adopted in the Netherlands very early on, theirs is a<br />
somewhat elite organisation. <strong>The</strong> first mirror image of our U.K. set up was formed in<br />
Hong Kong by the expat community, they too combined networking and charity. Now, more than twenty five years<br />
later, Hong Kong, with over 1,000 members and a very active benevolent fund, is the hub for our ten branches in<br />
the Asia/Pacific region and maintains close links with branches in Abu Dhabi and Dubai. In all there are well over<br />
4,000 members in these far flung centres of ‘Good fellowship’.<br />
Most of these branches organise monthly get-togethers, and for any member newly arrived in the locality these<br />
are a very useful source of friendship and local contacts. Monthly get-togethers are generally well attended, not<br />
surprising since, for instance, one venue in Kuala Lumpur was voted ‘Best Pub in Malaysia’ and the Dubai Offshore<br />
Sailing Club can’t be a bad destination for a night out!<br />
<strong>The</strong>re are, of course, much grander events. Earlier this year, Hong Kong’s International Gathering brought<br />
together 200 members from Asia/Pacific, the Gulf and U.K. all of whom enjoyed a great evening which raised<br />
HK$25,000 for their Benevolent Fund.<br />
Hong Kong, Saigon; Abu Dhabi, Kuala Lumpur; five decades on the friendship, fellowship and common<br />
interests of our Club’s founders that continue to enjoy wherever our lighthouse shines. It’s a brilliant light.<br />
See overseas branches here<br />
As the publisher of CONTRACTORS WORLD magazines, Roger Lindley is pleased to promote the aims,<br />
objectives and benefits of the Lighthouse Club around the world. Travelling around the world for over 30 years, I<br />
have been privileged to visit many job sites of every description. I also came to appreciate the camaraderie that<br />
makes being away from home more bearable - in my case just a few weeks. For many in the industry, many years.<br />
<strong>The</strong> <strong>construction</strong> industry <strong>worldwide</strong> is like one big club - people move from project to project, contractor to<br />
contractor <strong>The</strong> membership does not change, just the business card. This is why the Lighthouse Club can be a<br />
unifying organisation enabling like-minded people to get together and share experiences, while helping raise vitally<br />
needed funds for those locally who suffer hardship as a result an accident in the <strong>construction</strong> industry.<br />
Page 6<br />
Read latest<br />
International<br />
Liaison Report<br />
June 2010<br />
Support the Lighthouse Club - become or member or help by making a donation. Do it now.<br />
Read the current Lighthouse Club Newsletter on-line now<br />
Promote your company by sponsoring a tree in our virtual forest - all proceeds to the Lighthouse Club<br />
Latest newsletter<br />
Lighthouse Club<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Industry Industry News<br />
News<br />
Caterpillar and Wacker Neuson plan mini ‘marriage’<br />
From the middle of next year,<br />
Wacker Neuson will be making new<br />
versions of its compact excavators<br />
(weighing up to 3.0 tonnes) to<br />
supply Caterpillar.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
In another example of the strategic product alliances being forged between rival<br />
plant manufacturers, Caterpillar and Wacker Neuson have announced a compact<br />
excavator deal. <strong>The</strong> two companies have signed a cooperation agreement<br />
regarding the exclusive design and manufacture of Caterpillar’s <strong>worldwide</strong> need<br />
(with exception of Japan) of small excavators (weighing up to three tonnes) by<br />
Wacker Neuson. <strong>The</strong> initial term of this surprise agreement is 20 years.<br />
<strong>The</strong> deal will provide Caterpillar with a greater number of small mini excavators<br />
including a sub one tonne micro machine (which it currently cannot provide).<br />
Currently the company makes its smallest mini excavators at its large factory at<br />
Desford, near Leicester, in the UK that has recently become the <strong>worldwide</strong> source<br />
of Caterpillar backhoe loaders.<br />
<strong>The</strong> agreement includes the development and manufacture of up to seven<br />
compact excavator models with operating weights from 800kg to 3.0 tonnes<br />
designed to Caterpillar’s specifications and brand requirements at Wacker<br />
Neuson’s factory in Linz, Austria. <strong>The</strong>se new compact excavators will be distributed<br />
through (and supported by) Caterpillar’s <strong>worldwide</strong> global dealer network, with the exception of Japan. It is stated that<br />
all the forthcoming Caterpillar models will be clearly differentiated from similarly sized Wacker Neuson machines.<br />
<strong>The</strong> partnership will enable both parties to spread the cost of developing and manufacturing across higher volumes<br />
and it will allow Caterpillar to increase the number of models offered to its distribution. <strong>The</strong> additional production<br />
volume for Wacker Neuson is expected to more than double the current production level of compact excavators<br />
weighing up to 3.0 tonnes that it makes in Linz. Production of the new Caterpillar machines is planned to commence<br />
in mid 2011.<br />
This is not the first time that Caterpillar has elected to update and expand a model range through an agreement<br />
with another manufacturer. In November 2005 the company announced that its telescopic handler line would<br />
subsequently be produced for it by JLG.<br />
ITT has agreed to purchase Godwin Pumps<br />
<strong>The</strong> large submersible pump maker, the ITT Corporation, has announced<br />
its intention to buy the automatic self-priming portable pump maker<br />
Godwin Pumps. ITT has agreed to purchase Godwin from its principal<br />
shareholders for $585 million. <strong>The</strong> transaction is expected to close in the<br />
third quarter of 2010, pending customary regulatory approvals.<br />
"This acquisition is another example of ITT's strategy to expand its<br />
core businesses and build on its strong global positions in water,<br />
wastewater and industrial process," said Gretchen McClain, President of<br />
ITT's Fluid and Motion Control group. "Godwin's business is a great<br />
complement to our existing fluid technology portfolio, and is expected to<br />
establish ITT among the leaders in the growing and profitable $3 billion<br />
global market for dewatering pumps and rental services."<br />
Godwin Pumps – which recently launched this<br />
new HL260M Dri-Prime pump – is being<br />
acquired by ITT.<br />
Godwin Pumps was founded in 1976 and currently has approximately 800 employees located throughout the<br />
United States and at its manufacturing facility in Gloucestershire, England. <strong>The</strong> company operates a US rental fleet of<br />
more than 6,000 pumps at 26 <strong>equipment</strong> rental facilities and it also has a network of approximately 50 distributors<br />
<strong>worldwide</strong>.<br />
Godwin's 2009 revenues were approximately $200 million, with full-year 2010 revenue projected to be about $235<br />
million. When combined with ITT's existing dewatering sales, the Godwin acquisition is expected to double ITT's<br />
revenues from dewatering <strong>equipment</strong> and services.<br />
"<strong>The</strong> acquisition presents a tremendous opportunity for ITT to grow its dewatering rental and services business<br />
internationally," said John Williamson, President of ITT's Water & Wastewater business. "We already have a solid<br />
history of partnership, with Godwin offering ITT's electric submersible pumps since 2003. Adding the specialized<br />
products and skills of the world-class Godwin team to ITT's broad Flygt and Grindex submersible pump portfolio and<br />
global sales network means our customers will have unsurpassed access to the broadest dewatering capabilities on<br />
the market."<br />
ITT today sells Flygt and Grindex brand dewatering pumps, and rents from its fleet of more than 11,000 pumps,<br />
through its global sales and distribution network serving customers in more than 140 countries. ITT's Flygt pumps are<br />
claimed to be the original submersible dewatering pumps, invented in 1948.<br />
Godwin Pumps<br />
Page 7
Industry Industry News<br />
News<br />
Volvo to distribute Perlini<br />
dumptrucks in Europe<br />
To provide its customers with a wider choice<br />
of haulers (and be able to secure more<br />
package <strong>equipment</strong> deals) Volvo Construction<br />
Equipment in Europe has signed a distribution<br />
deal with the Italian rigid dumptruck maker<br />
Perlini. <strong>The</strong> Volvo CE dealerships in Austria,<br />
Bosnia-Herzegovina, Croatia, Czech<br />
Republic, Hungary, Ireland, Moldavia, Norway,<br />
Portugal, Romania, Slovakia and Slovenia<br />
were the first to operate under the European<br />
umbrella agreement earlier this year.<br />
Subsequently the partnership was extended<br />
last month to include the Volvo owned<br />
dealership in Great Britain.<br />
Perlini is a family owned business which A significant number of Volvo Construction Equipment outlets in Europe are<br />
now offering Perlini rigid dumptrucks alongside the Volvo ADTs to satisfy the<br />
was started in 1957. It product range includes<br />
different operational requirements of more customers.<br />
the DP405, DP605, DP705 and DP905 rigid<br />
dumptrucks with payloads of 40 to 100<br />
tonnes. Perlini will continue to sell through its<br />
existing dealer in Italy and through its direct sales network in Spain.<br />
Under the new agreement with Volvo, the Perlini rigid dumptrucks do not become part of the Volvo range and they<br />
retain their white livery and Perlini branding. However, a full after market support for the Perlini trucks will be provided<br />
by Volvo Construction Equipment outlets in the countries covered by the distribution deal.<br />
Dr Maurizio Perlini, who is responsible for the Italian company’s commercial affairs, says, “Sales of Perlini<br />
<strong>equipment</strong> will be opened up to many new countries thanks to Volvo's extensive network.” Perlini states, “We can now<br />
enter countries such as Greece and Cyprus where our brand is not so well known."<br />
Moldavia is one of the countries where Volvo has a strong presence. "We expect a significant volume of sales in<br />
the next two years."<br />
Nick Rose, responsible for Business Development in Volvo CE Europe, says, “<strong>The</strong> Perlini products can now<br />
effectively plug a previous gap in the Volvo range to allow our distribution network to offer complete solutions to our<br />
quarrying and aggregate customers.” Val Ledden, the Managing Director of Volvo Construction Equipment Ltd in<br />
Great Britain, says, “Adding the range of Perlini rigid trucks to our portfolio gives us the opportunity of offering a one<br />
stop shop to customers where rigid haulers are required together with packages of other Volvo <strong>equipment</strong> such as our<br />
larger wheeled loaders and excavators.”<br />
Interestingly rigid dumptrucks were part of the Volvo product offering in the past when Volvo and Euclid (along with<br />
Michigan) were working together as VME. Subsequently, the Michigan wheel loaders were absorbed into the Volvo<br />
line-up and the Euclid rigid dumptrucks were sold to Hitachi.<br />
Page 8<br />
Volvo Construction Equipment<br />
Caterpillar plans return to large mining<br />
shovel market<br />
<strong>The</strong> decision of the Terex Corporation to sell its large mining<br />
machinery business to Bucyrus International at the end of last year<br />
appears to have been the catalyst for Caterpillar to decide to reenter<br />
the large mining shovel market. Back in 2003, Caterpillar<br />
discontinued its former big mining shovels – the 180 tonne class<br />
5130B and the 360 tonne class 5230B – when there was a plan to<br />
swap assets with Terex.<br />
In recent years the biggest hydraulic excavator in the Caterpillar<br />
portfolio has been the 88 tonne class 385C. To supply packages of<br />
larger excavators with the big Caterpillar mining trucks, a significant<br />
number of Caterpillar dealers around the world also sold the large<br />
Having pulled out of the mining excavator market in 2003 (when this<br />
5130B was in the range), Caterpillar now intends to re-enter the market<br />
with new models weighing up to 800 tons.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Industry Industry News<br />
News<br />
O&K derived Terex excavators through the Terex Corporation. Now that the popular Terex O&K designs have passed<br />
to Bucyrus, Caterpillar has decided to enhance its big machine offering through an investment of nearly $700 million<br />
over the next four years.<br />
Caterpillar states that it intends to produce a full range of mining shovels, ranging from a 125 ton model through to<br />
an 800 ton model. <strong>The</strong> company has selected its factory in Aurora, USA for the initial production of the new product<br />
range and it is conducting a study of additional production sources in other parts of the world. Pilot production of the<br />
new 125 ton class shovel is scheduled to begin in early 2011.<br />
<strong>The</strong> first commercial shovels produced in Aurora are expected to be available later in 2011. <strong>The</strong> larger shovels are<br />
planned for commercial availability beginning in 2013 and through 2014. <strong>The</strong>n the new excavator range will give<br />
customers a direct match for loading Caterpillar’s industry leading mining trucks—from the 100 ton class 777F through<br />
the 400 ton class 797F. “As we discuss solutions with our global mining customers, it’s clear they want a complete line<br />
of Caterpillar shovels to best match the full range of Caterpillar trucks operating at their mines,” said Chris Curfman,<br />
President of Caterpillar Global Mining.<br />
Caterpillar is also accelerating its previously announced capacity expansion plans for trucks in Decatur, USA, with<br />
the nearly 30% additional capacity expected to come on line beginning in 2011. Decatur produces Caterpillar’s largest<br />
mining trucks, including the flagship 797F series truck, which has a maximum capacity of 400 tons.<br />
In addition, Caterpillar plans to increase capacity for 60 and 100 ton rigid dumptrucks at its existing manufacturing<br />
facility near Chennai, India. <strong>The</strong> capacity expansion would more than double truck production capabilities in India.<br />
<strong>The</strong> expansion for its 100 ton 777D and 60 ton 773E trucks in India should be completed by early 2012.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
Caterpillar<br />
Administrator sells<br />
Wordsworth Group<br />
businesses<br />
Business operations that formed part of the<br />
Grantham, UK based Wordsworth Holdings<br />
Group that went into administration earlier<br />
this year have gained new owners. Amongst<br />
the Wordsworth Holdings business sales are<br />
several – including Barford site dumpers and<br />
Fruehauf tipping trailers - to the Bowden<br />
Investment Group headed up by<br />
entrepreneur Saul Loggenberg.<br />
With Joint Managing Directors James<br />
Kearsey and David Snowdin, production has<br />
recommenced on the Grantham site where<br />
Terry Wyman is Production Director.<br />
According to Sales Manager Brad O’Hara,<br />
Managing Director Graham Stansfield (left) and Director Tim Allan of the<br />
Barford site dumpers – with payloads from 2<br />
new revitalised Boss Space business were promoting their Comfort<br />
to 10 tonnes – are now being produced to<br />
Space welfare unit at the Hillhead Quarry Show in June.<br />
order and there are plans to complete<br />
previously exhibited special developments, particularly the Big Jaw mobile crusher carried on a Barford dumper<br />
chassis.<br />
In a separate development, the administrators of Barford Holdings have sold the Boss Space portable<br />
accommodation unit business to new owners. Now run by Managing Director Graham Stansfield and Director Tim<br />
Allan, the company now trading as Boss Space Ltd, has relocated to on the Lime Square Business Park in Grantham.<br />
Graham Stansfield says that Boss Space is now focussing on producing and selling its mobile welfare units for the<br />
<strong>construction</strong> industry. <strong>The</strong> company’s latest product is its ‘Comfort Space' mobile welfare unit which can<br />
accommodate up to six persons. <strong>The</strong> Comfort Space welfare unit is a towable anti-vandal cabin that has a gross<br />
weight of 1800kg. Security on site is aided by the ability to hydraulically lower the cabin down to hide its road wheels<br />
and the ability to cover the tow bar with a lockable steel shroud.<br />
<strong>The</strong> 3.6m long by 2.3m wide Comfort Space welfare unit features a canteen/rest area, a toilet / washroom, a drying<br />
room and a ‘super silent’ diesel generator. <strong>The</strong> generator provides lighting, warm water and the power for the<br />
microwave used for food preparation. Amongst the options is an Eco Version running an invertor which allows battery<br />
usage for up to 20 hours.<br />
Invictas Group Boss Space<br />
Page 9
Industry Industry News<br />
News<br />
JCB increased profits in 2009 and expects a significant improvement in<br />
sales and profits in 2010 as it launches a its new generation backhoe.<br />
This first of the new backhoes is seen here in a special Union Jack livery<br />
outside the Houses of Parliament in London.<br />
telehandler market also makes it world market leader for these machines.<br />
Page 10<br />
JCB remains profitable<br />
in 2009 and predicts<br />
a better 2010<br />
Despite seeing its sales drop by a third to<br />
£1.35 billion last year, JCB has<br />
announced that it was able to increase<br />
profit before tax marginally to £29 million<br />
(its corresponding figure in 2008 was £28<br />
million). In the face of a global<br />
<strong>construction</strong> <strong>equipment</strong> market which fell<br />
by 46% in 2009, JCB states that its total<br />
sales were 36,000 machines.<br />
This achievement leads JCB to claim<br />
that it has increased its market share to an<br />
all-time high of 12.2% - thereby reinforcing<br />
its stated position as the world’s third<br />
largest <strong>construction</strong> <strong>equipment</strong><br />
manufacturer. JCB reports that its marketleading<br />
share of the global backhoe<br />
loader market has risen to more than 40%<br />
whilst its a 28% share of the global<br />
JCB Chairman Sir Anthony Bamford says, “2009 was hugely challenging for the <strong>construction</strong> <strong>equipment</strong> industry.<br />
<strong>The</strong> entire JCB organisation pulled together magnificently to respond decisively to the unprecedented downturn, which<br />
was particularly severe in the first half of the year. Tough action was taken to adjust our cost base to align it to a much<br />
reduced level of demand, and this resulted in an improving profit trend as the year progressed. We have created a<br />
strong platform for renewed profitable growth."<br />
JCB has now embarked on a £20 million investment in a new generation of its iconic backhoe loader, the machine<br />
with an excavator arm at the rear and shovel at the front. <strong>The</strong> first of the new eco-range of the British-built diggers<br />
rolled off the company’s Staffordshire production line in Union Jack colours and embarked on a tour of famous London<br />
landmarks to celebrate its launch and the company’s approaching 65th anniversary in October.<br />
Sir Anthony Bamford also said that, in the first half of 2010, the <strong>construction</strong> <strong>equipment</strong> industry has seen a “strong<br />
recovery” in emerging markets such as India, Brazil and China, although the traditional markets of Western Europe<br />
and North America remain weak. On balance, he expects to see a significant improvement in both sales and profits<br />
this year compared to 2009.<br />
On the personnel front, JCB has appointed Michael Mohan – who previously worked for Jaguar and Land Rover as<br />
its new Group Engineering Director. He replaces Tim Leverton who left JCB to join Tata Motors earlier this year.<br />
New Holland concludes<br />
Juventus sponsorship<br />
<strong>The</strong> three year sponsorship between the<br />
Fiat-owned company New Holland and the<br />
famous Turin-based football club Juventus<br />
has come to an end. To commemorate the<br />
conclusion of this promotional partnership,<br />
New Holland recently took pictures of<br />
Juventus team members beside an E135B<br />
tracked excavator that is produced in the<br />
company’s Turin factory.<br />
Members of the famous Juventus team pose with<br />
a New Holland E135B tracked excavator to mark<br />
the end of a successful promotional partnership<br />
between the football club and the <strong>construction</strong><br />
machinery maker.<br />
JCB<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Industry Industry News<br />
News<br />
New Holland states that its three year partnership with Juventus helped raise the profile of its brand not only<br />
amongst sector operators also with sports fans - thereby establishing a successful link between the Turin company<br />
and football. <strong>The</strong> sponsorship deal also provided over 7000 Italian and European clients and dealers with the chance<br />
to go along to watch top football matches in the Coppa Italia, Champions and Europa League.<br />
Since 2007, New Holland has benefited from a series of different initiatives linked to its sponsorship of Juventus.<br />
<strong>The</strong>se ranged from auctioning a ‘Dream Machine’ wheel loader painted in the Bianconeri team colours (to raise money<br />
for the Italian charity ‘Fondazione Crescere Insieme al Sant’Anna’) to the Juventus woodland sustainability project in<br />
Pinzolo, planted with a view to offsetting the CO emissions produced during the team’s summer camp.<br />
2<br />
Stolen JCB machines have been recovered in Poland thanks to Datatag<br />
technology and the CESAR plant registration scheme. This picture<br />
shows the triangular CESAR identification tag on a JCB telehandler<br />
and the Datatag scanner reading a hidden responder.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
New Holland<br />
CESAR ‘fingerprints’ aid recovery<br />
of stolen machines in Poland<br />
Three stolen items of <strong>construction</strong> plant have<br />
been returned to the UK from Poland thanks to<br />
their unique CESAR ‘fingerprint’ and Datatag<br />
technology. Police in Poland suspected that two<br />
JCB Loadall telescopic handlers and a JCB<br />
backhoe loader were stolen but, as the thieves<br />
had removed every single trace of identity and<br />
‘cloned’ the machines with a new identity, the<br />
officers could not prove it.<br />
However, Datatag technology and CESAR<br />
registration quickly identified that all three JCB<br />
machines had been stolen, from leading plant hire<br />
companies, in the South East of England during<br />
2008 and 2009. <strong>The</strong> machines are now the<br />
property of the insurance companies who settled<br />
the losses. JCB was one of the first of many major<br />
manufacturers to adopt CESAR and it has been<br />
fitting the system to UK machines for three years.<br />
A qualified police vehicle examiner, who flew to<br />
Poland especially for this mission, was easily able<br />
to verify the true identity of the machines using<br />
state of the art Datatag ID technology. Just like a human fingerprint the CESAR version categorically identifies a<br />
specific machine as no two CESAR fingerprints are alike. <strong>The</strong> thieves had been able to remove the manufacturer’s<br />
visible identity of the machines but they could not eradicate the hidden and permanent CESAR fingerprint. As a<br />
consequence the gang face lengthy prison sentences for theft and handling stolen property.<br />
Kevin Howells, Director of Datatag ID, and an expert on plant theft prevention and recovery, comments, “This latest<br />
recovery of valuable <strong>equipment</strong> really does show the effectiveness of the unique Datatag ‘fingerprint’ that every<br />
CESAR registered machine is given. Even after several years we were able to categorically identify all three stolen<br />
machines which has led to their repatriation and a substantial financial recovery for the insurance companies<br />
concerned.”<br />
Datatag security technology is used in a unique and innovative way to permanently identify a given machine.<br />
CESAR security devices, fitted to every machine on the register, include several tamper proof triangular registration<br />
plates (with a unique number for each machine), a number of radio-frequency identification (RFID) tags hidden in the<br />
machine, forensic liquid DNA, and thousands of microscopic Datadots. Datatag contends that it is impossible for<br />
thieves to remove all the traces of its identification technology from a CESAR registered machine, which is one reason<br />
why recovery rates are higher than for unprotected and secured machines.<br />
CESAR Scheme<br />
Page 11
An important feature of the new<br />
generation Bobcat skid steer and<br />
compact tracked loaders is the lower<br />
and more forward mounted cab that<br />
greatly enhances visibility to the front.<br />
Page 12<br />
Plant Editor Nick Johnson reports from Dobris in<br />
the Czech Republic where Bobcat had its new skid<br />
steer loaders, compact tracked loader and latest<br />
mini excavators ready for inspection.<br />
Forw orw orward orw ard cabs cabs enhance enhance new<br />
new<br />
Bobcats<br />
Bobcats<br />
When the company whose name is synonymous with skid steer<br />
loaders introduces new generation machines it is an important event.<br />
So the arrival of the first new 600 series Bobcat skid steers prompted a<br />
trip to the company’s Training Centre at Dobris in the Czech Republic<br />
to check out exactly what has changed.<br />
As well as the new S630 and S650 wheeled skid steer loaders,<br />
Bobcat has also introduced a new generation T650 compact tracked<br />
loader together with some new attachments for them. Other new<br />
models include the E45 and E50 mini excavators together with new<br />
rotary telescopic handlers. So there was plenty of new product to<br />
check out.<br />
Bobcat was purchased by the South Korean company Doosan in<br />
2007 and now, as part of Doosan Infracore Construction Equipment,<br />
the brand sensibly retains its own well known name and livery.<br />
Generally Doosan orange is used on larger machines with the white,<br />
black and red Bobcats predominating in the lighter weight <strong>equipment</strong>.<br />
Some mini excavators are still sold around the world as orange<br />
Doosans but Bobcats are now the only skid steers produced by the<br />
company – its former Doosan range from South Korea having been<br />
discontinued.<br />
As soon as the two new generation Bobcat skid steers and the new<br />
compact track loader are seen it is obvious that they represent a significant step forward. With Bobcat, Doosan claims<br />
to be number one in the world in compact loaders and with these new designs it clearly intends to strengthen this<br />
leading position.<br />
Better forward view from roomier cab<br />
<strong>The</strong> most apparent feature of the new loaders is that their cabs are roomier and are positioned further forward than<br />
has been the norm on previous Bobcats. This ‘cab forward’ change greatly improves visibility – particularly to the<br />
bucket or other attachment being used at the front of the machine.<br />
<strong>The</strong> new S630 is a radial arm skid steer loader with a rated operating capacity of 989kg which effectively replaces<br />
the S220 model. <strong>The</strong> 1220kg capacity S650 is a vertical lift path machine set to supersede the S250 and the tracked<br />
T650 (with a 1166kg capacity) replaces the T250.<br />
<strong>The</strong>se new machines set the style of future Bobcat skid steer and compact tracked loader updates and additions,<br />
<strong>The</strong> next new generation models – not<br />
seen at Dobris – will be the new top-of-therange<br />
S850 skid steer and its tracked<br />
counterpart, the T870. <strong>The</strong>se machines are<br />
expected to arrive later this year with<br />
operating capacities of 1758kg and 1508kg<br />
respectively.<br />
Bobcat says that the development of<br />
the new generation skid steer and compact<br />
tracked loaders is based on feedback from<br />
customers. <strong>The</strong> designers were given the<br />
brief to improve visibility, enhance<br />
performance and improve operator<br />
comfort, serviceability and durability. As a<br />
result the latest models have their cabs<br />
<strong>The</strong> rear protection provided by the new rear<br />
bumper can clearly be seen on this picture of an<br />
S650 skid steer equipped with an industrial<br />
grapple.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
BA BAUMA BA UMA 2010 2010 REVIEW<br />
REVIEW<br />
placed lower and further forward to improve access and enhance forward<br />
visibility.<br />
Easier entry into quieter machine<br />
I certainly found it easier to get into the pressurised cab due to the lower<br />
threshold and once inside the 10% increase in internal space was immediately<br />
apparent. Operators will also appreciate the reduction in internal noise levels –<br />
Bobcat claims a 5dB(A) improvement in what traditionally has not been the<br />
quietest of machine types.<br />
<strong>The</strong> view from the seat has certainly improved compared to earlier Bobcat<br />
skid steer models. <strong>The</strong> overall height of the rear loader arm support towers<br />
has been reduced (for both the radial and vertical lift versions) and the glazed<br />
area of the door on the new generation machines is 45% larger than on the<br />
previous models.<br />
Overall visibility is said to be 30% better aided by a larger rear window (and sloping top to the engine<br />
compartment), 16% larger side windows and a 34% bigger roof window. Sensibly, the windows are mounted on the<br />
outside of the Roll-Over Protection Structure<br />
(ROPS) to make cleaning easier and to provide<br />
more elbow space inside the cab.<br />
To take advantage of the more spacious cab, the<br />
adjustable seat now has 50mm more longitudinal<br />
adjustment. Control options include the traditional<br />
Bobcat hands and feet, AHC (hands only), ACS<br />
(choice of hands and feet or just hands) and SJC<br />
(Selectable Joystick Controls) where the joystick<br />
mounts can be adjusted independently of the seat.<br />
Better heating and air<br />
conditioning<br />
<strong>The</strong> pressurised cab has a new one-piece seal that<br />
goes all the way round the door, to reduce the<br />
ingress of dirt and dust that might enter the cab. <strong>The</strong><br />
performance of the optional heating and air<br />
conditioning system has been increased by 35%<br />
and the controls are fully illuminated so the<br />
temperature settings can be chosen in low light<br />
conditions.<br />
<strong>The</strong> view from the seat of the new generation Bobcat skid steer and<br />
compact tracked loaders has certainly improved compared the<br />
company’s previous models.<br />
<strong>The</strong> neat, integrated auxiliary hydraulic circuit hose connectors in the<br />
nearside loader arm can be clearly seen as this T650 operates with<br />
the power angle and tilt dozer blade attachment.<br />
All the new generation loaders are designed for field installation of a radio, with placeholders for the radio and<br />
speakers. <strong>The</strong>re is also a 12 V power accessory<br />
for charging a mobile phone, iPod or other<br />
devices.<br />
<strong>The</strong> three new 600 series machines are<br />
powered by fuel-efficient Kubota V3307-DI-TE3<br />
turbocharged four-cylinder diesel engines rated<br />
at 55.4kW (74.3hp). <strong>The</strong>se transversely mounted<br />
interim Tier IV emissions compliant engines are<br />
carried on three mounts to improve balance and<br />
reduce vibrations. <strong>The</strong> size of the fuel tank in the<br />
two new skid steer models has been increased<br />
by 18%.<br />
<strong>The</strong> air filter, engine dip stick, engine oil filler,<br />
alternators, fuel fill engine oil drain, fuel filter, engine<br />
oil filter, starter motor and battery are all accessible<br />
from the back of the machine when the rear access<br />
door is opened.<br />
Page 13
<strong>The</strong> hydrostatic transmission on the new skid steer<br />
loaders provides a 20% increase in tractive effort that<br />
provides better digging performance and pushing<br />
force. <strong>The</strong>re are two travel speed ranges on the S630<br />
and S650 – up to 11.4 km/h in low range and a<br />
maximum of 19.8 km/h when high range is selected.<br />
Higher tractive effort on tracked<br />
machine<br />
Tractive effort from the hydrostatic transmission in the<br />
T650 compact tracked loader is 15% more than the<br />
previous model. This increase aids digging and the extra pushing power is particularly apparent when using the<br />
BA BAUMA BA UMA 2010 2010 REVIEW<br />
REVIEW<br />
machine equipped with the useful power angle and tilt dozer blade attachment.<br />
An effective improvement is that the quick connect auxiliary circuit hose couplings are now neatly integrated into<br />
the nearside loader arm. This arrangement means that they are very accessible whilst being better protected from<br />
possible site damage. A new, removable hydraulic hose guide makes it easier to change attachments. Care has been<br />
taken to place hoses inside the footprint of the machine to keep them out of harms way.<br />
New hydraulic circuits provide more hydraulic pressure and flow which contributes to the 18% faster dump/roll back<br />
cycle times. <strong>The</strong>re are now two 10-micron filters to provide much better hydraulic filtration. To increase reliability, the<br />
number of hydraulic connections has been reduced and there are less angled fittings.<br />
When the machine is purchased with standard flow hydraulics, the flow rate is 87.1 l/min at a pressure of 241 bar.<br />
If the optional factory fitted high flow hydraulics are selected, the flow rate is increased to 115.5 l/min at a pressure of<br />
241.3 bar – to allow use of a greater range of powered attachments.<br />
Charge oil hydraulic system cooling<br />
<strong>The</strong> cooling system for the hydraulics is now carried out on the charge oil rather than the implement oil, providing<br />
significantly improved cooling efficiency. <strong>The</strong> flow rate through the oil cooler is much steadier as it is not affected by<br />
the operation of the cylinders or attachments. <strong>The</strong> oil cooler, which is now made of aluminium, swings up, allowing the<br />
operator to quickly clean the area between the oil cooler and the radiator.<br />
Improved serviceability is aided by having the tailgate open form the offside of the machine. This arrangement<br />
allows better accessibility for refuelling when the machine is transported on a trailer. <strong>The</strong>re is enhanced access to the<br />
battery and the hydraulic filter is now better place at a higher level. On the offside of the machine there is now a seethrough<br />
hydraulic oil sight level gauge.<br />
Amongst the new attachments now available for use with the new generation skid steer and compact tracked<br />
loaders are two heavy-duty graders with blade widths of 2440mm and 2740mm. At Dobris a unit, complete with a<br />
hydraulic side shift blade and a laser system sourced from Trimble was fitted to a tracked T650.<br />
Specially strengthened for use on compact tracked loaders, the new heavy-duty graders have a 6-way blade plus<br />
hydraulic side-shift of up to 330mm left or right. <strong>The</strong>y have a proportional hydraulic valve which enables the operator<br />
to make fine adjustments as required.<br />
Simple conversion to laser grader<br />
<strong>The</strong> new graders can be<br />
converted from a standard<br />
grader into a laser grader<br />
quickly and easily. <strong>The</strong><br />
operator only needs to<br />
mount the receiver poles,<br />
clamp the laser receivers<br />
onto the poles and plug in<br />
the harnesses. In operation<br />
a super bright grade<br />
display with green ‘ongrade’<br />
LEDs provides clear<br />
depth/elevation indication.<br />
Another T650 with high<br />
flow hydraulics at the<br />
Page 14<br />
<strong>The</strong> tracked T650 in action with the new heavyduty<br />
grader attachment complete with hydraulic<br />
side shift on the blade and a laser system sourced<br />
from Trimble.<br />
New Generation Bobcat Skid Steer and Compact Tracked<br />
Loader<br />
Model Operating Tipping Operating Power Width with<br />
Capacity Load Weight Standard Bucket<br />
(kg) (kg) (kg) (kW) (mm)<br />
S630 989 1978 3496* 55.4 1880<br />
S650 1220 2440 3777* 55.4 1880<br />
T650+ 1166 3331 4282* 55.4 1880<br />
* Base machine with bucket, operator and full fuel tank<br />
+ Compact tracked loader<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Dobris Training Centre was fitted with a WS24 wheel saw attachment.<br />
Suitable for cutting a trench up to 610mm deep, this saw weighs<br />
846kg and has hydraulic side shift. A bigger WS32 wheel saw<br />
(sourced from Simex in Italy) will join the range at the end of this year.<br />
<strong>The</strong> WS24 cuts a clean trench through concrete or asphalt to<br />
allow the installation of water or gas pipes or electric or fibre-optic<br />
cables. This is a very demanding application but the T650<br />
demonstrated that it has more than enough power and hydraulic flow<br />
and pressure to accomplish the job efficiently. <strong>The</strong> tracked<br />
undercarriage of the T650 provides a very stable carrier to facilitate<br />
an accurate cut.<br />
Having previously introduced both larger and smaller new<br />
generation compact excavators, Bobcat has now launched the new<br />
E45 and E50 models with operating weights of around 4.6 and 4.9<br />
tonnes respectively. <strong>The</strong> 1960mm wide E45 is a genuine zero tail<br />
swing machine whilst the rear superstructure of the bigger E50 only<br />
protrudes beyond its 1960mm track width by 17mm.<br />
Both the E45 and E50 are produced in Gwinner, North Dakota,<br />
USA. Maximum digging depths are 3300mm and 3524mm<br />
respectively with the standard dipper arm. <strong>The</strong>se depths can be<br />
increased to 3600mm and 3923mm when the long arm option is<br />
selected. <strong>The</strong> E50 can also be fitted with an additional rear<br />
counterweight to maximise stability when used with the long arm.<br />
Compared to the 337, 345 and 435 models they replace, the new E45 and E50 have been designed to provide<br />
superior operator comfort, enhanced reliability and stability as well as reduced noise. <strong>The</strong>y are both powered a 4cylinder<br />
Kubota V2403-M-DI-TE38-BC turbo-charged Tier III diesel engine rated, respectively, at 30.2kW (40.5hp) and<br />
35.4kW (47.5hp).<br />
New auto idle to save fuel<br />
To conserve fuel, there is a new auto idle which causes the engine revs to drop to tick-over if the excavator functions<br />
are not used for a period of about four seconds. <strong>The</strong> engine automatically returns to the pre-set throttle position when<br />
the operator moves a joystick or a travel function.<br />
<strong>The</strong> hydraulic system of each excavator has a load sensing piston<br />
pump and a closed centre valve which, it was found, provide smooth<br />
and precise operation. Another plus point is that both the boom and<br />
dipper arm cylinders are cushioned to provide a smooth, end-of stroke<br />
operation. To make backfilling and site leveling operations easier,<br />
dozer blade float is standard.<br />
<strong>The</strong> new design cab provides plenty of foot space and it is<br />
equipped as standard with heating and ventilation. Air conditioning is<br />
available as an option. Inside the operator noise level is a good<br />
79dB(A) for the E45 and 81dB(A) for the E50. <strong>The</strong> hinged cab door<br />
opens wide and can be latched neatly back against the superstructure<br />
whilst safely remaining within the machine’s slewing radius.<br />
Matched tiltrotator and controls<br />
Within the cab, the boom offset and the first and second (optional)<br />
auxiliary hydraulic controls are integrated in the joysticks. <strong>The</strong> high<br />
hydraulic flow (75.7 l/min) in the auxiliary line, in combination with the<br />
machine’s good stability, has increased the range of attachments now<br />
offered by Bobcat. At Dobris, an E45 was equipped with a versatile<br />
Bobcat TR25 tiltrotator (produced for the company by Engcon) and an<br />
Engcon SK05 grapple.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
<strong>The</strong> new T650 powering a WS24 road saw – the<br />
forward mounted cab provides the operator with a<br />
good view of the attachment and the front of each<br />
track.<br />
<strong>The</strong> new 4.9 tonne E50 is the larger of<br />
Bobcat’s two new generation mini<br />
excavators whose cab doors hinge right<br />
back safely within the slewing radius.<br />
Page 15
<strong>The</strong> new 4.6 tonne class zero tail swing mini<br />
excavator demonstrates the extra versatility it<br />
gains when fitted with a tiltrotator.<br />
<strong>The</strong> wide opening tailgate and hinge up side<br />
panel on the E45 allows access to the filters,<br />
the battery and radiator as well as<br />
centralised grease points.<br />
Page 16<br />
<strong>The</strong> wide opening tailgate and hinge up side panel on the E45<br />
and E50 allows access to the filters, the battery and radiator as well<br />
as centralised grease points. <strong>The</strong> air conditioning condenser and<br />
hydraulic cooler can be easily separated for cleaning purposes,<br />
without need for tools. Greater service access can be obtained by<br />
completely removing the tailgate, the side panel and the<br />
counterweight.<br />
<strong>The</strong> arrival of the E45 and E50 to join the other new generation<br />
E08, E10, E32, E35, E42, E60 and E80 gives Bobcat a formidable<br />
range of modern machines. Whilst the Bobcat name is still<br />
particularly associated with skid steer loaders, these units will help<br />
the company become a bigger player in the wider compact plant<br />
business as the market improves.<br />
Back into rotating telehandlers<br />
Bobcat is also intent on becoming a greater force in telescopic<br />
handlers. To this end it has reintroduced rotary telehandlers having<br />
dropped its own designs some years ago. <strong>The</strong> newcomers are four<br />
modern models sourced from Dieci in Italy. <strong>The</strong>y offer lifting<br />
capacities from 3.5 to 5.0 tonnes and lifting heights from 15.7m to<br />
24.5m.<br />
<strong>The</strong> smallest rotary model, the TR35160, offers a maximum<br />
lifting height of 15.7 m and features a three-section telescopic<br />
boom. It is the simplest model in the range with an Iveco engine,<br />
400° non-continuous rotation and angle down stabilisers.<br />
<strong>The</strong> larger TR45190, TR50210 and TR40250 models have foursection<br />
booms, to provide maximum lifting heights of 18.7m, 20.5m<br />
and 24.5m respectively. <strong>The</strong>se models feature Perkins engines,<br />
360° continuous rotation and out and down stabilisers. Attachment<br />
options include pallet forks, loader buckets, extension jibs,<br />
hydraulic winch and access platforms.<br />
<strong>The</strong> arrival of the new rotary telehandlers, together with the<br />
introduction of a new cab on Bobcat’s own rigid frame machines,<br />
shows that Doosan Infracore is intent on maximizing the potential of<br />
its Bobcat brand. This is good news for the many loyal Bobcat<br />
customers around the world. (CP&E)<br />
Bobcat<br />
This 20.5m TR50210 is<br />
one of a new four model<br />
range of rotating<br />
telescopic handlers that<br />
are being produced by<br />
Dieci in Italy for Bobcat.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
A two day practical<br />
demonstration event in<br />
a Scottish recycling<br />
centre was used by<br />
dealer Blue Scotland to<br />
promote some of the<br />
latest compost turners,<br />
mobile picking stations,<br />
shredders, screens and<br />
trommels from the<br />
makers Backhus,<br />
Doppstadt and Kiverco.<br />
Scottish Scottish displa display displa y of of green green w wwaste<br />
w aste recy recycling recy cling machines<br />
machines<br />
Two environmentally friendly organics recycling and biomass open days were staged earlier this year by machinery<br />
distributor Blue Scotland. Working in partnership with Falkirk Council, the ‘green’ event was held at the 2.5 hectares<br />
Kinneil Kerse Recycling Centre in Bo’ness, Scotland.<br />
Over 200 people attended the open days including many members of AfOR (the Association for Organics<br />
Recycling) who have a particular interest in this important aspect of recycling and composting technologies. Of the 12<br />
machines specially brought to the site, five of them were recent additions to the Blue product portfolio.<br />
Notable amongst the new recycling <strong>equipment</strong> being demonstrated was the recently launched DW-3060 Bio Power<br />
slow-speed shredder from the German company Doppstadt. This trailer mounted machine with its 350kW (500hp)<br />
Mercedes-Benz OM 460 LA engine has a shredding rotor with 42 teeth that enables wood waste to be shredded to<br />
specification in a single pass.<br />
Economical biomass production<br />
When set up with all the available comb extensions, the DW-3060 Bio Power can process material at the rate of up to<br />
50 tonnes per hour with 54% at -80mm. With minimal screening of oversize, the shredded wood waste is ready for<br />
direct supply to the fast-growing bio fuel market. This is said to be an extremely economical way of processing large<br />
volumes of biomass from recycled wood, generating significant savings on processing costs per tonne.<br />
Green waste can also be shredded with the new Bio Power to the same particle size produced by a high-speed<br />
shredder. <strong>The</strong> advantage of the new Doppstadt machine is said to be its considerably longer wearpart life, extended<br />
maintenance intervals and an impressive reduction in comparative running costs.<br />
Also seen in action was the new Doppstadt SM-620 Star Screen. This self-contained trailer mounted unit features a<br />
proven screening drum <strong>construction</strong> with<br />
an interior helix, which enables a spacesaving<br />
horizontal machine installation.<br />
Designed and built for the shredding of<br />
domestic, green, C&D waste and wood<br />
waste, this machine can also effectively<br />
produce biomass and RDF.<br />
Replaceable screening drums, a<br />
variety of ancillary <strong>equipment</strong> and choice<br />
of mesh sizes allows the flexible SM-620<br />
Star Screen to be adjusted and<br />
reconfigured for a wide variety of<br />
screening tasks and feed material. <strong>The</strong><br />
A JCB Loadall telescopic handler charges<br />
the hopper of the Doppstadt SM-620 Star<br />
Screen which can be configured for a wide<br />
variety of screening tasks and feed material.<br />
One of the highlights of the Open<br />
Days demonstrations staged by Blue<br />
Scotland was this recently introduced<br />
DW-3060 Bio Power slow-speed<br />
shredder from Doppstadt in Germany.<br />
Page 17
machine’s mechanical power<br />
transmission features direct chain<br />
wheel drive, with geared motors at<br />
the drum surface, and the variable<br />
speed provides optimum adjustment<br />
for regulation of the screening<br />
quality.<br />
Compost and soil turning <strong>equipment</strong> from the German maker Backhus was well represented at the Scottish<br />
demonstration days. Blue Scotland reports that the new 16.30 Compost Turner and the model 16.50 Straddle Turner<br />
gained particular interest while working the compost windrows on site.<br />
<strong>The</strong> 16.30 Compost Turner is the latest addition to the Backhus range of turning machines which use the siteproven<br />
roto-milling technique. Designed and built specifically for the essential turning and milling of windrows in the<br />
composting process, the self-propelled Backhus 16.30 is compact, productive tracked machine. It is powered by a<br />
35.4kW (47.5hp) Yanmar 4TNV 88 engine and has infinitely variable hydrostatic drive.<br />
<strong>The</strong> 3.5m wide 16.30 Compost Turner weighs 1700kg and is capable of processing a heap with a width of up to<br />
3.0m and a height of up to 1.3m. <strong>The</strong> machine has a continuous travel speed of up to 50 m/min and a turning capacity<br />
of up to 700m³/hr.<br />
Working together at Bo’ness were two new recycling units from Kiverco Recycling Systems Ltd of Dungannon in<br />
Northern Ireland. <strong>The</strong>se complementary machines were a 620 Trommel and a Mobile Picking Station.<br />
Customised picking stations<br />
Blue Scotland sells the new range of Kiverco Mobile Picking Stations which can be customised to virtually any size to<br />
suit customers’ applications. Pickers can be positioned on either or both sides of the variable speed conveyor and, for<br />
enhanced working conditions for operatives, fully enclosed cabin work stations have heating and lighting. Discharge<br />
chutes can be positioned as required and in any number for convenient “binning” of unwanted or recyclable materials<br />
in their respective stockpiles.<br />
Specifically designed for the primary screening and separation of commingled recyclables, municipal solid waste<br />
(MSW), skip waste, commercial, industrial and C&D waste, the Kiverco 620 Trommel can be used as either a standalone<br />
machine or as part of a municipal recycling facility. Materials can be sorted at rates of up to 20 tonnes/hr or 60<br />
tonnes/hr for MSW.<br />
<strong>The</strong> Kiverco 620 Trommel features a screening drum set at an angle of 5º and with an infinitely variable rotation<br />
speed of up to 15rpm. <strong>The</strong> drum is equipped with removable punched plate screen sections and there are a variety of<br />
screen plate apertures to suit customers’ specific requirements. A selection of woven mesh or rubber-coated screen<br />
plates is also available.<br />
A Falkirk Council spokesman said, “This even clearly showed how new and improved recycling and composting<br />
<strong>equipment</strong>s and technologies can assist councils and other major recyclers in reducing the quantity of waste sent to<br />
landfill and increase the use of secondary/recycled materials.” (CP&E)<br />
Page 18<br />
This self-propelled Backhus 16.30<br />
Compost Turner has been designed and<br />
built specifically for the essential turning<br />
and milling of windrows in the<br />
composting process.<br />
Blue Group<br />
Doppstadt<br />
Bachus<br />
Kiverco<br />
A JCB JS160 materials handler with fixed raised cab<br />
was used to efficiently feed the Kiverco 620 Trommel<br />
and Mobile Picking Station.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
With Bauma and all the travel problems associated with the volcanic ash cloud<br />
now behind us, plant makers are looking forward and selecting which of<br />
he forthcoming big shows they will attend in anticipation of improving<br />
markets around the world.<br />
Bey Beyond Bey ond Bauma Bauma other other shows shows are are gearing gearing up<br />
up<br />
As the world’s biggest <strong>construction</strong> <strong>equipment</strong> show, Bauma should be good. <strong>The</strong> 2010 event was, but it was<br />
noticeable that many exhibitors had subtly scaled back their stand expenditure as a reaction to the global market<br />
downturn.<br />
That said, Bauma was still bigger than ever but that is one of the exhibitions drawbacks. It is simply too large to be<br />
manageable for visitors on a tight timetable. Okay, so one can schedule to stay longer but then one encounters the<br />
show’s other major drawback – the exorbitant hike in the price of Munich hotel rooms during the period of the<br />
exhibition.<br />
Given these problems and the fact that the air travel<br />
restrictions during Bauma 2010, other major shows that<br />
can provide a more manageable and cost effective<br />
experience for their visitors should be able to benefit in the<br />
next year from the prospect of better market conditions.<br />
Construction <strong>equipment</strong> buyers from the USA<br />
and South America whose travel plans to Bauma<br />
were thwarted by the volcano will be looking<br />
forward to seeing latest machines at Conexpo in<br />
Las Vegas next March.<br />
As part of their plan to make the SMOPYC show more<br />
attractive to international exhibitors and visitors, its<br />
organisers are instigating a more attractive pricing<br />
policy and substantial improvements to facilities and<br />
services.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
<strong>The</strong>re are still plenty of significant <strong>construction</strong><br />
<strong>equipment</strong> shows to choose from in the next 12 months.<br />
China remains a positive market and that bodes well for the<br />
success of Bauma China 2010 that will take place during<br />
23- 26 November 2010 at the Shanghai New International<br />
Expo Centre. This important show (www.baumachina.com)<br />
is run by the Bauma organisers Messe<br />
Muenchen International in association with MMI (Shanghai)<br />
Co Ltd, CCMA (China Construction Machinery<br />
Association), CCPIT-MSC (China Council for the Promotion<br />
of International Trade - Machinery Sub-Council) and<br />
CNCMC) China Construction Machinery Co Ltd. <strong>The</strong><br />
organisers state that the 215,000m² of exhibition space has<br />
already been fully booked by 1,700 exhibitors.<br />
Early in 2011 there will be two significant shows at the<br />
Convention Centre in Las Vegas, USA. <strong>The</strong> more<br />
specialised <strong>World</strong> of Concrete (www.worldofconcrete.com)<br />
will run from 18-21 January whilst the 2011 world<br />
<strong>construction</strong> <strong>equipment</strong> exhibition CONEXPO-CON/AGG<br />
2011 follows on during 22-26 March.<br />
<strong>The</strong> Conexpo organisers report strong space sales and<br />
the UK-based CEA (Construction Equipment Association)<br />
reinforces this positive news by stating that the space in its<br />
UK Pavilion at Conexpo sold out within three days of going<br />
on sale.<br />
<strong>The</strong> CEA thinks that this rush for space at Conexpo<br />
reflects the fact that so many people from the USA and<br />
South America could not travel to Bauma because of the<br />
volcanic ash. Given the increased number of hotel rooms<br />
now available in Las Vegas, it is to be hoped that room<br />
rates will be reasonable during the shows so as not to put<br />
off potential visitors.<br />
Other significant <strong>construction</strong> <strong>equipment</strong> shows vying for<br />
support from both exhibitors and visitors next year include bCIndia, in Mumbai, India during 8-11 February, Samoter<br />
2011 (www.samoter.com) in Verona, Italy during 2-6 March and SMOPYC 2011 that will be held in Zaragoza, Spain<br />
from 5 to 9 April.<br />
<strong>The</strong> organisers of SMOPYC 2011 state that their show next year will benefit from Intensified international<br />
promotion, a more attractive pricing policy and substantial improvements to facilities and services. <strong>The</strong> intention is to<br />
make SMOPYC much more international than in the past and the visitor experience next April will be enhanced by the<br />
organisation, in conjunction with industry associations, of many useful business meetings, conferences and work<br />
seminars during the show. (CP&E)<br />
Page 19
Nick Johnson reports from the largest quarry in the west of<br />
Sweden where Volvo Construction Equipment recently<br />
reinforced its green credentials by sharing its latest<br />
strategies for saving fuel and lowering emissions.<br />
V VVolv<br />
V olv olvo olv o focuses focuses on on fuel fuel sa saving sa ving<br />
<strong>The</strong> high cost of fuel is making machine<br />
users much more receptive to fuel saving<br />
initiatives like the new OptiShift system<br />
from Volvo.<br />
<strong>The</strong> high cost of fuel has certainly focused the minds of machine users and manufacturers alike. Fuel represents a<br />
very significant proportion of the total cost of ownership of a machine and so any new initiative designed to reduce fuel<br />
consumption is worth serious consideration.<br />
One machine manufacturer that is clearly committed to further improving the fuel efficiency of its products is Volvo<br />
Construction Equipment. <strong>The</strong> company recently staged a special event in a big quarry near Gothenburg, Sweden to<br />
highlight its four-pronged approach to tackling the issue using a range of fuel saving solutions that encompass<br />
engines, systems, operator behaviour and future technology.<br />
Volvo has a long tradition of introducing useful features to improve operational efficiency on its machines such as<br />
wheel loaders. <strong>The</strong>se include speed and power dependent APS (Automatic Power Shift) in 1978 and load sensing<br />
hydraulics (with variable flow piston pumps) on its wheel loaders in the early 1980s.<br />
This year, Volvo Construction Equipment used the Bauma exhibition in Munich to launch its new OptiShift system<br />
as an option for its 210kW (286hp) L150F, 235kW (320hp) L180F and 261kW (355hp) L220F wheel loaders. Fully<br />
integrated into the well-proven Volvo APS equipped driveline, OptiShift utilises a new torque converter with lock-up<br />
and a free wheel stator together with a clever, Volvo patented, RBB (reverse by braking) function.<br />
Up to 15% less fuel<br />
Extensive testing on OptiShift equipped wheel loaders in Sweden, Germany, Turkey and the UK have led Volvo to<br />
confidently claim that the system can save up to 15% of fuel without compromising productivity. Developed over three<br />
years, OptiShift has proved to be particularly effective when a wheel loader is used for repetitive operations such as<br />
load and carry – in applications like rehandling and timber handling – as well as in short cycle loading.<br />
As Volvo produces all its own engines and driveline components, it was simpler for the company’s engineers to<br />
incorporate the new OptiShift as a fully matched system. When the operator of an OptiShift equipped wheel loader<br />
turns the system on, the perceivable benefits include<br />
better drive response, faster loading cycles, a more<br />
comfortable ride and increased hill climbing<br />
performance. <strong>The</strong> interval between fuel refills should be<br />
longer and long term repair costs ought to be lower as<br />
there should be less loading stress on the torque<br />
converter and transmission.<br />
In a wheel loader, the increase in torque provided<br />
by a torque converter proves invaluable when digging<br />
Page 20<br />
In the Jehander quarry in Sweden, it was soon apparent that<br />
the Volvo wheel loader with the OptiShift function activated<br />
was able to provide smoother deceleration and direction<br />
changes.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
<strong>The</strong> OptiShift system has a drive clutch that mechanically locks the pump rotator and the turbine<br />
rotator, thereby minimising losses.<br />
into a pile or accelerating away with a full bucket. But the benefits derived from the<br />
torque converter reduce dramatically from the point where the turbine rotor<br />
reaches the same rotation speed as the pump rotor. By adding a drive clutch<br />
that mechanically locks the pump rotator and the turbine rotator, Volvo<br />
contends that losses are eliminated.<br />
Automatic lock-up in second, third and fourth gears<br />
A short test drive of an L180F with the OptiShift transmission switched on revealed<br />
smooth shifting with automatic lock up in second, third and fourth gears. <strong>The</strong> system is<br />
responsive and it allows the operator to concentrate on fully filling the bucket and then<br />
steering the machine during each cycle.<br />
Traditionally, in short cycle loading with a wheel loader, it is common to use the gear shift control to change<br />
between reverse and forward without applying the brakes – deceleration is handled by the torque converter. However,<br />
Volvo states that this method is less efficient than using the brakes, results in energy loss and places undue strain on<br />
the torque converter.<br />
Volvo’s new RBB system is a braking feature that automatically assists machine deceleration by using the standard<br />
service brakes instead of the torque converter. <strong>The</strong> operator handles the machine in the same way as normal but,<br />
when he switches from forwards to reverse using the shift control, the RBB system recognises the speed, direction<br />
and throttle position and applies the service brake to slow the machine.<br />
This provides a smoother deceleration and direction change and, since the converter is no longer used for braking,<br />
wear and fuel consumption are both reduced. During the test drive it was found that the RBB worked seamlessly with<br />
the OptiShift system.<br />
Favourable response from Swedish quarry company<br />
<strong>The</strong> new technology had also impressed the experienced wheel loader operators at the Gothenburg quarry run by<br />
Jehander, part of the Heidelberg Cement Group. Regional Manager Niklas Osvaldsson said that initial impressions of<br />
an L180F with OptiShift and RBB were very favourable. His opeators have reported easier driving and good control in<br />
working cycles. He confirmed that big reduction in fuel consumption – as much as 15% - has already been observed.<br />
Jehander is also very positive about another of Volvo’s fuel saving initiatives. This is the Eco Operator programme<br />
whereby experienced Volvo trainers visit customers like Jehander at their own sites and discuss with both<br />
management and operators how to run the operation in a better way.<br />
<strong>The</strong> Eco Operator is focused on training operators to develop an environmentally friendly style of driving –<br />
through less accelerating and braking and by using the most economical<br />
engine speed range. This not only reduces emissions, but<br />
also cuts fuel consumption without affecting productivity.<br />
Hybrid wheel loader still being<br />
developed<br />
Volvo is also continuing its development programme for<br />
hybrid wheel loaders. It has shown a prototype machine at<br />
exhibitions in the past but its launch has been delayed as the<br />
concept continues to be refined due to the rapid advances being<br />
made in the relevant technology.<br />
Meanwhile the company has announced its strategy for the<br />
next generation Volvo diesel engines needed to comply with the<br />
new Tier 4 Interim / Stage IIIB emissions regulations next year. To<br />
achieve the required 90% reduction in particulate matter (PM)<br />
emissions and 50% less NOx the new engines will be equipped<br />
with Volvo Advanced Combustion Technology (V-ACT).<br />
<strong>The</strong> new engine design features an advanced fuel injection<br />
system, a new and more effective air management system and enhanced engine management. A switchable Internal<br />
Exhaust Gas Recirculation function (I-EGR) and Tier 4 interim / Stage IIIB emissions technology (including a diesel<br />
particulate filter) will lower particle matter. Having conducted over 100,000 hours of ‘real world’ machine reliability<br />
testing, Volvo expects that the V-ACT engines will deliver fuel efficiency gains of around 5% depending on machine<br />
and application. Another good example of the company’s ‘green’ strategy. [CP&E]<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
To meet the forthcoming Tier 4 Interim / Stage IIB<br />
emissions regulations, Volvo will introduce new<br />
generation V-ACT engines complete with a diesel<br />
particulate filter (shown here as a cutaway)<br />
Volvo<br />
Page 21
Plant Editor Nick Johnson highlights a variety of new machines and <strong>equipment</strong> that<br />
were exhibited at recent shows including Bauma in Munich, Hillhead in Buxton, UK<br />
and Vertikal Days in Haydock Park, UK.<br />
Seen at the shows<br />
Ausa Ausa adds adds smaller smaller side side arm arm handler<br />
handler<br />
Pictured here at the front of Ausa’s Bauma stand is this new<br />
Taurulift T133H handler which can be fitted with forks or<br />
buckets up to 400 litres capacity.<br />
<strong>The</strong> Spanish plant maker Ausa has extended its range of<br />
materials handlers with the Bauma launch of a new side<br />
arm machine.<br />
Designated the Taurulift T133H, this small handler has a<br />
fixed length pivoting arm that provides a maximum lift<br />
height of 2644mm.<br />
<strong>The</strong> T133H’s maximum capacity of 1300kg can be<br />
raised to its full lift height. <strong>The</strong> machine can be supplied<br />
with either 2WD or 4WD (called the T133Hx4) that provide<br />
a maximum forward reach of 411mm and 390mm<br />
respectively.<br />
<strong>The</strong>se rear wheel steer machines are both 1924mm tall<br />
to the top of the ROPS/FOS frame and they are 1347mm<br />
or 1410mm wide (for the 2WD or 4WD versions). <strong>The</strong><br />
16.8kW (22.4hp) Kubota D-1105 engine and hydrostatic<br />
transmission provide a maximum travel speed of 20 km/h.<br />
A fully enclosed cab with heating is an optional extra.<br />
New New V VVolvo<br />
V olvo compactors compactors with with optional optional smart smart mode<br />
mode<br />
Ausa<br />
Three new self propelled single drum soil compactors have been introduced by Volvo. Designated the SD115D/F,<br />
SD130D/DX/F and SD160DX/F, these machines feature a new operator environment and other upgrades together<br />
with the option of smart power mode management.<br />
<strong>The</strong> smart power mode on these rollers is designed to optimise the engine and hydraulics output as well as the<br />
cooling fan speed to match the application requirements. This aids more accurate compaction and allows the engine<br />
to run at a lower speed – thereby reducing noise, mechanical wear, emissions and fuel consumption.<br />
With two preset and five optional frequencies (five settings standard on models SD130DX/F and SD160DX/F) and<br />
dual amplitude, the operator is able to adapt the vibration to best suit the particular material being compacted. <strong>The</strong><br />
new models are said to offer among the highest compaction forces in their class.<br />
<strong>The</strong> new SD130D was shown by Volvo at Hillhead carrying the decals of its new owner – UK rental company Clee<br />
Hill. This model weighs 12.8 tonnes and boasts an engine output of 119.0kW (160hp). This high power-to-weight ratio<br />
together with the machine’s dynamic force<br />
combine to achieve good material density in the<br />
minimum number of passes.<br />
For applications where cohesive soils, such<br />
as clay, need to be compacted, the smooth<br />
drum of the SD130D can be fitted with a padfoot<br />
shell kit. Another option is a height adjustable<br />
dozer blade, which allows the operator to fill in<br />
trenches or strike off fill material, providing<br />
suitable conditions for subsequent compaction.<br />
Volvo<br />
This new Volvo SD130D self-propelled soil compactor<br />
has a sloping engine canopy to allow ‘one metre by<br />
one metre’ rear visibility.<br />
Page 22<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
This bright new orange and cream S1930E is the first of a new range of Snorkel<br />
scissors that are replacing old blue UpRight platforms.<br />
Snorkel Snorkel shows shows off off new new electric electric scissor<br />
scissor<br />
<strong>The</strong> UK exhibition launch of new Snorkel logo and branding took place at<br />
Vertikal Days in June. <strong>The</strong> event also enabled the company to display its<br />
new S1930E electric scissor lift.<br />
<strong>The</strong> S1930E is a 227kg capacity slab machine that elevates to provide<br />
a maximum working height of up to 7.8m. It has an inside turning radius of<br />
less than 130mm and its 760mm wide allows the machine to easily pass<br />
through a standard European doorway.<br />
Later this year Snorkel will launch the additional S1932E – specifically<br />
for interior work in buildings with more restrictive floor loading capacities.<br />
This 7.8m scissor lift is 50mm wider than the S1930 but it is136kg lighter.<br />
<strong>The</strong> S1930E and S1932E replace both old Snorkel S1930 and the<br />
UpRight MX19, the original micro-scissor. <strong>The</strong> new machines retain<br />
popular features like the easy rollout deck extension whilst featuring a new<br />
proportional control system with on-board diagnostics.<br />
Snorkel will also be adding two 10.0m working height scissors and a<br />
12.0m working height scissor. Designated the S2632E, S2646E and<br />
S3246E, they will replace both the UpRight X26N, X26 and X32 models<br />
and the old Snorkel S2646 and S3246. <strong>The</strong> new machines incorporate the<br />
same features and benefits as the smaller 7.8m models.<br />
Niftylift Niftylift races races ahead ahead with with new new Hybrid Hybrid boom boom lift<br />
lift<br />
Snorkel<br />
<strong>The</strong> Vertikal Days event at Haydock Park in June was used by UK access platform maker Niftylift Ltd to exhibit its<br />
recently announced Height Rider Hybrid boom lift. <strong>The</strong> Nifty HR17 Hybrid 4x4 is a low weight design with a clever<br />
combination of diesel and electric power that is environmentally friendly whilst, it is claimed, not reducing performance.<br />
<strong>The</strong> 2.0m wide HR17 Hybrid 4x4 is a 225kg capacity platform that provides a maximum working height of 17.0m<br />
and a maximum outreach of 9.1m. A big feature is that its operating weight can be as low as 4750kg (depending on<br />
specification) that is considerably less than would be expected for a conventionally powered machine of this size<br />
class.<br />
<strong>The</strong> provision of a powerful electric motor has allowed the diesel engine in the new platform to be downsized to a<br />
14.0kW (18hp) Kubota 722. In Hybrid mode, the power from the Kubota Tier 4 engine is automatically boosted by the<br />
electric motor when needed. At other times, the electric motor automatically channels the excess power from the<br />
diesel engine back into the battery pack so that it is available for when it is next needed.<br />
<strong>The</strong> Hybrid drive system offers<br />
the benefits of zero emissions and<br />
quiet running (in electric only power<br />
mode) as well as lower running<br />
costs (the Hybrid power plant is<br />
claimed to reduce fuel consumption<br />
by up to 50%) and faster<br />
recharging with the on-board<br />
Diesel Re-Gen system. <strong>The</strong> first<br />
Nifty HR17 Hybrid platforms have<br />
been bought by the UK rental<br />
company GT Access.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
Nifty<br />
<strong>The</strong> new lightweight Nifty HR17 Hybrid<br />
is a 17.0m boomlift with a clever<br />
combination of powerful electric motor<br />
and smaller than usual diesel engine.<br />
Page 23
New New Raptor Raptor reigns reigns in in minimum<br />
minimum<br />
radius<br />
radius<br />
<strong>The</strong> second Raptor 84 jack knife jib tower crane to be produced by<br />
Artic Cranes in Sweden (and purchased by London-based rental<br />
company City Lifting) was a very prominent exhibit at Vertical Days in<br />
June. This new design revives a concept last produced some 20 years<br />
ago.<br />
Compared to former machines like the Magni S46, the new Raptor<br />
84 lifts more and has a smaller out of service radius. <strong>The</strong> capacity<br />
chart of the 84 metre.tonne Raptor includes a maximum capacity of<br />
4.0 tonnes at 21.0m radius together with the ability to lift 2.0 tonnes at<br />
the maximum radius of 32.0m.<br />
<strong>The</strong> crane can be erected to stand up to 32.0m (the distance from<br />
the base to the slew ring) on a slender 1.2m square tower. Extra<br />
freestanding height – up to 48.0m – can be achieved by using a 1.6m<br />
square tower. A clever design feature is the ability to be able to remove<br />
the tower connection pins from within the tower sections.<br />
<strong>The</strong> first Raptor 84 purchased by City Lifting went into service in<br />
January this year on a confined space contract in Kilburn, North London. It has been used to construc the frame of a<br />
six storey apartment block on a site where there are restrictions to a crane jib over sailing adjacent buildings.<br />
Ascendant Ascendant Access Access unveils unveils 18.0m 18.0m truck truck mount<br />
mount<br />
Artic Cranes<br />
Gateshead, UK based Ascendant Access has extended its range of vehicle mounted platforms with the addition of the<br />
new A18-13TJ. This platform has a three section main telescopic boom and a 2.4m long articulated jib that together<br />
provide a maximum working height of 18.0m. It can be mounted onto either a Nissan Cabstar or a Renault Maxicity –<br />
both vehicles having a 3500kg GVW and a 3400mm wheelbase.<br />
<strong>The</strong> cage capacity of the A18-13TJ is 230kg and the machine’s operational envelope extends outwards to<br />
provide a maximum outreach of 13.0m. <strong>The</strong> cage has a flat front face, a floor area of 0.8m by 1.3m and it comes with<br />
160° power rotation.<br />
<strong>The</strong> machine is fitted with H-type jacks with a fully extended spread of 3.6m. With the jacks deployed at full<br />
width extension, the platform can operate with its maximum load at full outreach through 360° rotation. <strong>The</strong> alternative<br />
one-sided jacking arrangement (with 2.8m<br />
jack spread) allows maximum working<br />
load at full outreach through 180° on the<br />
side where the jacks are fully extended<br />
outwards.<br />
Ascendant Access also used<br />
Vertikal Days to announce that it has<br />
become the exclusive UK distributor for<br />
the HAB Service Centre range of scissor<br />
and boom lifts. HAB Service Centre is<br />
based in Kronau, Germany and it has<br />
been producing powered access<br />
platforms since 2005.<br />
Page 24<br />
Ascendant Access<br />
Ascendant Access has introduced this new<br />
18.0m maximum working height A18-13TJ<br />
platform which it exhibited at Vertikal Days<br />
on a 3500kg GVW Nissan Cabstar.<br />
By reviving the jack knife jib design concept, Raptor Cranes of Sweden<br />
has been able to produce a modern 4.0 tonne capacity tower<br />
crane able to lift loads close to its tower.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Haulotte Haulotte displays displays new new slim slim line<br />
line<br />
boom boom lift<br />
lift<br />
Having not been at Bauma, the French access platform maker<br />
Haulotte used Vertikal Days for the first exhibition showing of its new<br />
HA12CJ boom lift. This machine, with its maximum working height of<br />
11.7m, is a new addition to the company’s platform portfolio.<br />
<strong>The</strong> battery powered HA12CJ scores by being a very compact<br />
machine that operates with zero tail swing. It is only 1.2m wide and<br />
has a height of only 1.99m when the booms are stowed. <strong>The</strong>se<br />
dimensions allow the machine to pass through standard doorways.<br />
<strong>The</strong> articulating and telescopic boom configuration, complete with<br />
a short riser, aids operation in confined spaces. Maximum outreach is<br />
7.0m (or 7.22m for the HA12CJ+ version whose jib can be rotated<br />
90° either side of centre) at an up-and-over height of some 4.6m.<br />
<strong>The</strong> HA12CJ and HA12CJ+ have cage capacities of 250kg and<br />
230kg and weigh 6970kg and 7040kg respectively. <strong>The</strong> two wheel<br />
drive and steer machines come with solid non-marking tyres. Deep<br />
cycle batteries are standard with full traction batteries available as an<br />
option. A good feature is the provision of battery charge indicators on<br />
both control panels.<br />
Ranger Ranger showcases showcases latest latest PB PB Lifttechnik Lifttechnik scissor scissor lift<br />
lift<br />
Haulotte<br />
<strong>The</strong> Chesterfield, UK based access platform distributor Ranger Equipment Ltd (www.rangergroup.co.uk) used Vertikal<br />
Days to showcase one of the brand new rough terrain scissor lifts from German maker PB Lifttechnik. <strong>The</strong> machine at<br />
Haydock Park was the S151-19E which provides a maximum working height of 15.0m.<br />
PB Lifttechnik has developed a new 12-model series of 4x4 rough terrain scissors with maximum working heights<br />
from 13.0m to 23.0m. <strong>The</strong>se machines have platform capacities from 500kg to 1200kg and can be supplied with<br />
electric or diesel power and as 1.9m or 2.4m wide machines.<br />
<strong>The</strong> S151-19E scissor seen at Haydock Park was an electric machine with a battery power rating of 455Ah/5 at<br />
48V. <strong>The</strong> machine’s 16.0kW (21.5hp) electro-hydraulic drive system is said to be equivalent to a 25-30kW (33.5-<br />
40.2hp) diesel engine. A torque of 5,500Nm allows the machine to achieve a gradeability of over 30%. Manoeuvrability<br />
is aided by an 80° steering angle and a controllable active oscillating front axle and individually height adjustable rear<br />
axle allow levelling on slopes.<br />
PB Lifttechnik now manufactures a<br />
total of 30 different scissor lifts. <strong>The</strong><br />
S151-19E is one of the Top19E/D series<br />
of 1.9m wide 4x4 machines which have<br />
working heights from 13.0m to 17.0m.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
This new slim line HA12CJ 11.7m boomlift was the star<br />
of the Haulotte stand at the sunny Vertikal Days.<br />
PB Lifttechnik<br />
<strong>The</strong> new S151-19E scissor from PB<br />
Lifttechnik was dramatically displayed at<br />
Vertical Days to demonstrate its oscillating<br />
front axle and stability on uneven ground.<br />
Page 25
Larger arger Liebherr Liebherr for for East East Cork<br />
Cork<br />
Crane Crane Hire<br />
Hire<br />
Dominating the skyline at Vertikal Days was a 350 tonne capacity Liebherr<br />
LTM1350-6.1 all terrain crane. This machine was resplendent in the red<br />
livery of East Cork Crane Hire and it will become the Irish company’s<br />
largest crane – its previous flagship was a 250 tonner. East Cork Crane<br />
Hire was founded in 1987 by Tom and Catherine Kelleher to serve the Cork<br />
and Munster areas of the Republic of Ireland.<br />
Making its first appearance at a UK show, the LTM1350-6.1 is equipped<br />
with a 70.0m long main telescopic boom and the Y-suspension capacity<br />
enhancement system. To increase maximum under hook height up to<br />
132.0m, the crane can be rigged with a 78.0m long luffing jib.<br />
<strong>The</strong> six axle LTM1350-6.1 features the Liebherr LICCON2 crane control<br />
system. Crane set-up is made easier by the use of a Bluetooth terminal<br />
(BTT) which aids deployment of the outriggers and allows the crane<br />
operator to attach and detach the hook block from the front bumper by<br />
remote control. Activation of the telescopic boom luffing ram through the<br />
Bluetooth connection is also possible, as well as attaching the<br />
counterweight and assisting the self-assembly of the Y-suspension system.<br />
Also getting its UK show premier was the 60 tonne capacity LTR1060 telescopic boom crawler crane. This Liebherr<br />
engined machine carries a 40.0m long telescopic boom that can be fitted with a double swing-away jib to increase<br />
maximum lift height to 54.5m.<br />
Additional Additional F FFalck<br />
F alck Spider Spider platform platform from from Skako<br />
Skako<br />
Liebherr<br />
Bauma was used by <strong>World</strong>lift Industries to change its name to Skako Lift although it will retain its two access platform<br />
brands of Denka and Falcon Spider. <strong>The</strong> Munich exhibition and the subsequent Vertikal Days were used to display the<br />
latest addition to the Falcon Spider range – the FS320Z which has a maximum working height of 32.0m.<br />
Equipped with articulating lower booms and a telescopic upper boom together with a 110° rotating fly jib, the<br />
FS320Z has a large working envelope. This envelope extends out to provide a maximum outreach of 17.0m with a<br />
cage load of up to 100kg. <strong>The</strong> maximum cage capacity of 200kg can be extended out 16.0m at a good up-and-over<br />
height of some 10.0m.<br />
<strong>The</strong> FS320Z weighs 5000kg and, when folded up for transport, it achieves a height of 1.25m, a length of 6.8m and<br />
a width of 1.2-1.5m. <strong>The</strong> machine is powered by a 18.5kW (24.8hp) Kubota D905-ET01 three-cylinder engine or a<br />
battery pack and, when stowed it can climb slopes with gradients of up to 35%.<br />
Speaking at Vertikal Days where the FS320Z<br />
was displayed by UK access platform supplier<br />
Urban Access, Brian Falck-Schmidt, the Sales and<br />
Marketing Manager of Skako Ltd, said that the<br />
machine has been designed for rental, He reports<br />
that initial sales have been made to rental<br />
companies in Denmark, Finland, Germany and<br />
Switzerland.<br />
Page 26<br />
<strong>The</strong> largest capacity all terrain crane at Vertical Days 2010 was this 350 tonne<br />
Liebherr LTM1350-6.1 for East Cork Crane Hire.<br />
Skako<br />
Having been first seen at Bauma, the new Falcon Spider<br />
FS320Z appeared again at Vertical Days where it was<br />
easier to photograph!<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Palazzani alazzani shows shows latest latest Ragno<br />
Ragno<br />
tracked tracked platforms<br />
platforms<br />
<strong>The</strong> Italian machinery maker Palazzani has been using the recent<br />
exhibitions to show off examples of its new generation Ragno track<br />
mounted access platforms. Two units creating interest on the stand of UK<br />
dealer Tracked Access at Vertikal Days were the Ragno TZX225 -<br />
currently a prototype – and the Ragno XTJ32 which is available now.<br />
<strong>The</strong> Ragno TZX225 should become available for sale in September<br />
this year. <strong>The</strong> rubber tracked access platform features a three section<br />
telescopic lower boom carries a three section upper boom.<br />
This configuration of aluminium booms provides a maximum outreach<br />
of some 10.4m with a 120kg cage capacity at an up-and over height of<br />
some 6.0m (when the drop down outriggers are set to their maximum<br />
spread of 3390mm. Maximum cage capacity at reduced outreach is 200kg<br />
and the machine can extend upwards to achieve a maximum working<br />
height of 22.5m.<br />
Powered by the combination of a Kubota Z602 diesel engine and a<br />
2.24kW (3hp) electric motor, the Ragno TZX225 weighs 2500kg and folds<br />
up to provide a transport width of 1010mm. Maximum travel speed is<br />
1.4km/h and the automatic self levelling outriggers allow operation on slopes up to 20%.<br />
<strong>The</strong> higher reaching Ragno XTJ32 has a main telescopic boom and an articulating, telescopic fly jib that provide a<br />
maximum lift height of 32.0m. Maximum outreach is 15/13m when cage capacity is 120/200kg. <strong>The</strong> machine has a<br />
20.0kW (26.8hp) Hatz Silent Pack 2L41C diesel engine and a 3.0 kW (4hp) electric motor.<br />
<strong>The</strong> Ragno XTJ32 is a spider style rubber tracked machine that folds up to provide a travel width of 1400mm. Its<br />
double action, fold down stabilisers provide automatic self-levelling and allow operation on slopes of up to 40%.<br />
Innovative Innovative safety safety harness harness without without groin groin straps<br />
straps<br />
Palazzani<br />
<strong>The</strong> Vertikal Days exhibition at Haydock Park in the UK saw the official launch of the new ZT safety harness. This<br />
innovative product, which is marketed as a fall arrest and fall restraint harness, employs what is claimed to be a<br />
unique design that eliminates the use of groin straps and importantly the damage they cause.<br />
Rather than using groin straps, the ZT safety harness utilises a calf<br />
gaiter and leg lanyard design. <strong>The</strong> inventers of the product have applied for<br />
patent protection. <strong>The</strong>y claim that eliminating the use of groin straps and<br />
building in the lower portion of the harness into a durable pair of work wear<br />
trousers makes their product more comfortable to wear in every day use.<br />
ZT Safety Systems Ltd contends that, if the user were to experience a<br />
fall, its new harness reduces the fall arrest forces by up to 40%. Another<br />
advantage is that once the user comes to a resting position they are held in<br />
a 'close to' horizontal seating position. When in this position there is no<br />
restriction to major arteries and to blood flow, thereby reducing the risk of<br />
suspension trauma and the critical consequences.<br />
<strong>The</strong> British designed ZT safety harness is made in Sussex, UK and it is<br />
available now for sale. <strong>The</strong> unisex design features ZT Easy Clip safety<br />
buckles and it is said to offer improved ability for self-rescue.<br />
<strong>The</strong> new ZT Safety Harness created a lot of interest at Vertikal Days where it was<br />
most effectively demonstrated by Gordon Leicester – the Managing Director of<br />
prominent UK access platform hire company Facelift.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
Pictured of the stand of Tracked Access at Vertikal Days are these two new<br />
Palazzani platforms – the 32.0m Ragno XTJ32 (left) and the 22.5m Ragno TZX225.<br />
ZT<br />
Page 27
Cautrac Cautrac couples couples up up Nifty Nifty and<br />
and<br />
Morooka<br />
Morooka<br />
A new tracked access platform that created a lot of interest at both<br />
Vertikal Days and Hillhead 2010 was the Morooka MST-300 Access.<br />
Exhibited by Cautrac – the sole Morooka tracked carrier dealer for the<br />
UK and Ireland – the new machine carries the access platform from<br />
the well-proven Niftylift 150T trailer mount.<br />
<strong>The</strong> installation of the Nifty platform was carried out by Niftylift itself<br />
and the result is a well-engineered machine able to traverse rough<br />
terrain. For platform operation the machine deploys its four<br />
hydraulically lowered outriggers. <strong>The</strong>se outriggers enable the crawler<br />
carrier to be levelled up before the articulating booms of the platform<br />
are raised.<br />
<strong>The</strong> gross vehicle weight of the new Morooka MST-300 Access is<br />
3900kg and its maximum ground bearing pressure is only 0.27kg/cm².<br />
In transport mode with the booms stowed and the outriggers raised up<br />
vertically, the machine is 1700mm wide, 4686mm long and 2316mm<br />
high. <strong>The</strong> MST300 is powered by 39.5kW (48hp) Kubota V2203-M-<br />
EU32 engine and it can travel at up to 6.0km/h in low range and up to<br />
9.0km/h in high range.<br />
<strong>The</strong> Nifty 150T platform on the MST-300 Access has a cage capacity of 225kg, a maximum working height of<br />
14.7m and a maximum outreach of 7.55m. <strong>The</strong> platform has full proportional hydraulic controls and its turret rotation is<br />
400°.<br />
New New flagship flagship spider spider lift lift for for Bluelift<br />
Bluelift<br />
<strong>The</strong> Italian access platform maker Bluelift has extended its range<br />
of track mounted spider style platforms upwards in size with the<br />
introduction of the new C22/11. This machine was shown at<br />
Vertical Days by UK and Ireland dealer Bluelift UK Ltd on a joint<br />
stand with its sister company Bavi UK.<br />
As its designation suggests, the C22/11 has a maximum<br />
working height of some 22.0m and a maximum outreach of around<br />
11.0m. Maximum cage capacity is 299kg and the machine weighs<br />
3000kg. <strong>The</strong> platform has proportional controls and its turret can<br />
slew around through a maximum arc of 340°.<br />
<strong>The</strong> double action, swing out and power outriggers can be set<br />
to three different operating widths – 2.0m, 3.0m or 4.0m. Operation<br />
on slopes is aided by the ability to set the outriggers at different<br />
levels and the oscillating track frames that accommodate a10°<br />
slope.<br />
As well as being able to oscillate, the track frames on the<br />
C22/11 extend outwards from 900mm to 1200mm width. Minimum<br />
machine width with outriggers raised up vertically is 939mm. <strong>The</strong><br />
machine can travel at up to 1.5km/h and it is powered by either a<br />
Honda iGX440 petrol engine or a Hatz Silent Pack diesel.<br />
Page 28<br />
Bluelift<br />
This 22.0m class C22/11 is now the largest in the five model<br />
range of spider style platforms produced by Bluelift in Italy.<br />
<strong>The</strong> UK and Ireland dealer Cautrac has worked with Niftylift to produce<br />
this well engineered track mounted platform that should get to places<br />
where many other platforms cannot reach.<br />
Cautrac<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
New New 4WD 4WD vehicle vehicle mounted<br />
mounted<br />
platforms platforms from from Cumberland<br />
Cumberland<br />
<strong>The</strong> Vertikal Days stand of Cumberland Industries UK was a good<br />
place to see how it has mounted Socage access platforms from Italy<br />
onto two different 4x4 chassis. This Kettering, UK based design and<br />
fabrication company has become a specialist in mounting insulated<br />
and non-insulated access platforms onto commercial vehicles.<br />
<strong>The</strong> smaller of Cumberland’s new vehicle mounted platforms is<br />
the A314 tailored to fit a Land Rover 110 or 130 chassis. On a 110<br />
vehicle, the A314 boom provides a maximum working height of<br />
13.5m with a 225kg cage capacity. Maximum outreach is 6.2m and<br />
the telescopic upper boom allows ground level entry to the cage.<br />
Standard <strong>equipment</strong> on the Land Rover mounted A314 platform<br />
includes 12V and 110V sockets and a water /air hose in the cage.<br />
<strong>The</strong> first of these units has been sold to UK rental company Smart<br />
Rental Ltd.<br />
<strong>The</strong> other new Cumberland 4WD platform is the DA320 with its<br />
Socage boom mounted onto an Iveco Daily 55S17W 4x4 vehicle.<br />
This double articulating platform has a capacity of 225kg, a<br />
maximum working height of 20.3m and a maximum outreach of<br />
9.0m. This off road combination is likely to find favour with aborists<br />
and utility companies.<br />
Land & Water exhibited this interesting<br />
amphibious midi excavator that brings<br />
together a Hitachi Zaxis ZX70<br />
superstructure, a Kocurek long reach boom<br />
and an amphibious tracked undercarriage<br />
from Malaysia.<br />
Cumberland<br />
Land and & & W WWater<br />
W ater shows shows amphibious<br />
amphibious<br />
midi midi excavator<br />
excavator<br />
Visitors to the Hillhead Quarry Show this year cannot have failed<br />
to spot the latest machinery joining the specialist fleet of the UKbased<br />
contractor and plant hirer Land & Water. Of particular<br />
interest was the smaller of the two excavators on show – an<br />
amphibious long reach midi machine put together by Land &<br />
Water for use on very soft terrain and work on silt lagoons. <strong>The</strong><br />
machine can work in water that it can ‘wade’ through.<br />
<strong>The</strong> new midi excavator utilises the superstructure of a 7.0<br />
tonne class Hitachi Zaxis ZX70 and a lightweight amphibious<br />
tracked undercarriage produced for Land & Water by an<br />
engineering company in Malaysia. <strong>The</strong> undercarriage has<br />
special high flotation tracks that retract to a width of 3.5m for<br />
road transport and extend to 4.5m to maximise stability on site.<br />
Land & Water helped develop and CE mark this amphibious<br />
undercarriage and it is now the UK dealer for the product.<br />
Land & Water runs six Hitachi Zaxis ZX70 midi excavators in<br />
its fleet and can offer several different boom and dipper<br />
combinations. <strong>The</strong> machine whose slew ring was bolted to the<br />
amphibious undercarriage at Hillhead had a 8.0m long reach<br />
boom produced by with 8.0m Kocurek Excavators Ltd of Ipswich<br />
in the UK (www.kocurek.com).<br />
Land & Water also used Hillhead 2010 to exhibit its new<br />
Hitachi Zaxis ZX670 with a two piece articulated boom made by<br />
Kocurek. Weighing in at some 80 tonnes, this machine can be fitted with either of two different dipper arms to give<br />
maximum outreaches of 20.0m or 25.0m with buckets of 3.2m³ or 3.2m³ respectively. <strong>The</strong> company also displayed its<br />
two new Hitachi EC70R-3 tracked carriers – each fitted with a 6500kg payload swivel skip.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
<strong>The</strong> two new Cumberland 4x4 platforms with<br />
Socage booms – the Land Rover A314 (left)<br />
and the Iveco Daily DA320 with maximum<br />
heights of 13.5m and 20.3m.<br />
Land & Water<br />
Page 29
<strong>The</strong> fine water mist from ACE Plant’s new trailer<br />
mounted Dust Fighter 7500 MPT proved invaluable<br />
for suppressing the dust on the haul road at the<br />
Hillhead Quarry Show.<br />
ACE CE Plant Plant demonstrates<br />
emonstrates<br />
new new Dust Dust F FFighter<br />
F ighter<br />
<strong>The</strong> working demonstration area at the<br />
Hillhead Quarry Show was a good place for<br />
ACE Plant of Milton Keynes in the UK to show<br />
its new Dust Fighter 7500 MPT in action.<br />
Using the powerful, 3-phase electric fan<br />
from Towerlight, the self contained, trailer<br />
mounted Dust Fighter 7500 MPT can throw a<br />
fine water mist up to 40.0m. As well as the<br />
fan, the two-axle trailer carries a 10.0kW<br />
(13.4hp) Kubota 1105 engine, a GenSet 12kVA set start generator and a 2000 litre water tank.<br />
<strong>The</strong> Dust Fighter 7500 MPT has radio remote control. <strong>The</strong> device can be set to provide auto oscillation and auto<br />
raise / lower in 20° steps. At Hillhead, the fine jet of water mist was used very effectively to control the dust on the haul<br />
road during the hot, sunny days of the show.<br />
ACE Plant also displayed its new communications and lighting tower which it is marketing in association with<br />
technology specialist Etherlive. Carried on a TCP/Youngman mobile lighting tower, this all-in-one self-contained unit<br />
provides tower lights, CCTV, a PA system and Wi-Fi. With its 9.0m vertical mast carried on a Pallet Lite lighting tower,<br />
the new unit can provide lighting and security on remote or sensitive sites as well as allowing remote supervision of<br />
lone workers.<br />
Simex Simex adds adds smaller smaller crusher crusher bucket<br />
bucket<br />
ACE Plant<br />
<strong>The</strong> Italian attachment maker Simex SRL has expanded its range of crusher buckets for excavators with the<br />
introduction of the CBE 10. Suitable for being carried on the dipper arms of excavators weighing 8.0 to 10.0 tonners,<br />
this crusher bucket becomes the smallest of the company’s five model CBE range. <strong>The</strong> other units are the CBE 20 (for<br />
10-18 tonne excavators), the CBE 30 (for 16-30 tonners), the CBE 40 (for 24-35 tonners) and the CBE 50 (for 35-50<br />
tonners).<br />
Like its four bigger brothers (which were introduced by Simex last year) the new CBE 10 features a central rotor<br />
with teeth that is driven by two hydraulic piston motors – one at each side of the bucket. This arrangement generates<br />
a large torque at low revs to provide the efficient crushing of material such as rubble and reinforced concrete.<br />
Maximum work rate (dependant on material) is said to be 22m³/hr.<br />
<strong>The</strong> fitting of different blades allows the CB10 to be configured to produce crushed material sized 0-30mm,<br />
0-40mm, 0-50mm, 0-70mm or 0-100mm. <strong>The</strong> rotor spins continuously and Simex contends that its patented design<br />
minimises noise and prevents vibration being transmitted to the excavator or its operator.<br />
<strong>The</strong> 1250mm wide CB10 weighs 850kg<br />
(without mounting bracket) and it can be used<br />
in either backhoe or face shovel orientation.<br />
<strong>The</strong> 0.4m³ capacity bucket has a 550mm wide<br />
rotor with five teeth that can exert a cutting<br />
force of 56 to 88kN. <strong>The</strong> attachment requires<br />
a hydraulic flow rate of 80-190 litre/min at a<br />
pressure of 350-230 bar.<br />
Page 30<br />
UK dealer Westquay Trading displayed<br />
the new Simex CB10 on its stand at<br />
the Hillhead Quarry Show.<br />
SIMEX<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Anaconda Anaconda introduces<br />
introduces<br />
compact compact screener<br />
screener<br />
<strong>The</strong> highlight of the Anaconda Equipment<br />
International stand at Hillhead 2010 was the<br />
company’s new DF140 tracked screener.<br />
Powered by a 58kW (74hp) Deutz engine,<br />
the machine has a 3.0m x 1.2m two bearing<br />
screen box with two decks and a variable<br />
speed heavy-duty belt feeder with an<br />
impact bed.<br />
Anaconda states that its new DF140<br />
with its three discharge conveyors is<br />
capable of screening and stockpiling up to<br />
300 tonnes of material an hour into three<br />
material sizes. <strong>The</strong> machine has been<br />
designed to work in urban environments<br />
and applications include the recycling of<br />
<strong>construction</strong> and demolition waste, as well as screening crushed rock, topsoil, sand, gravel, compost and coal.<br />
<strong>The</strong> machine design provides a fixed screen angle of 15° and an end tensioned mesh arrangement. <strong>The</strong> flip<br />
down hopper tailgate allows direct feed from the crusher belt. To facilitate transportation, the machine’s conveyors can<br />
be quickly folded up and it is possible to then track the unit into a standard 40ft shipping container.<br />
Based in County Tyrone, Northern Ireland, the company was formed in 2005 with the name of Quality<br />
Fabrications Ltd. After it started producing its own complete machines, the name was changed to Anaconda<br />
Equipment International and it now specialises in the design and manufacture of mobile screening <strong>equipment</strong> as well<br />
as a wide range of wheeled, tracked and static conveying solutions for the mining, quarry and waste recycling<br />
industries.<br />
BPH BPH damps damps dust dust with<br />
with<br />
Spray Spray Stream<br />
Stream<br />
Having become the exclusive distributor for the Spray Stream<br />
range of dust suppression <strong>equipment</strong> in the UK and Ireland, BPH<br />
Sales of Horsham, UK showed a selection of the <strong>equipment</strong> at<br />
Hillhead 2010.<br />
<strong>The</strong> smallest Spray Stream 20 dust suppression machine<br />
has a cone with an electrically driven fan and a water nozzle that<br />
generates a consistent stream of ultra fine water droplets to<br />
agglomerate air borne particles and prevent the escape of fugitive<br />
dust. Mounted on a vertical pole, the SS20 has a throw of around<br />
20.0m and it can be fitted with an optional oscillation unit.<br />
BPH can also supply a trailer mounted SS20 with the dust<br />
suppression cone and fan carried on a 6.0m extending mast.<br />
Constructed on a three-axle trailer, this machine has its own<br />
Honda GX390 powered 7.0kVA generator and a 2500 litre water<br />
tank. Complete with water, this self-contained dust suppression<br />
unit weighs 3500kg.<br />
BPH Sales<br />
BPH is now supplying Spray Stream dust suppression machines<br />
in the UK and Ireland. This is the self contained<br />
SS20 on a three axle trailer.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
<strong>The</strong> new Anaconda DF410 is a tracked screener<br />
developed for use in compact urban areas.<br />
Anaconda Equipment<br />
Page 31
Cartem is entering the self propelled chipping spreader market with this<br />
Spreadmaster that has more power and a greater spreading width than<br />
some very established competitors.<br />
Cartem Cartem launches launches new<br />
new<br />
self-propelled self-propelled chipping<br />
chipping<br />
spreader<br />
spreader<br />
At Hillhead 2010 it was difficult to miss the<br />
bright red Spreadmaster on the Cartem stand.<br />
This new self-propelled chipping spreader was<br />
being unveiled for the first time at the show<br />
prior to it being launched onto the UK and<br />
world markets.<br />
Leicester, UK based Cartem is best<br />
known for its bitumen handling and transfer<br />
<strong>equipment</strong> and now it is diversifying by<br />
introducing the complementary Spreadmaster<br />
to lay the chips onto the bitumen during<br />
surface dressing operations. <strong>The</strong><br />
Spreadmaster is a highly advanced machine<br />
with a market-leading 4.4m spread width and<br />
automatic feed control.<br />
<strong>The</strong> powerful Spreadmaster has a 176.0kW (260hp) Cummins QSB 6.7 litre turbo charged diesel engine coupled<br />
to a hydrostatic transmission with selectable two- or four-wheel drive. <strong>The</strong>re are two travel speed ranges – up to<br />
40km/h for road travel and up to 9.7km/h when spreading chippings.<br />
Controlled from a centrally mounted cab at the front, the Spreadmaster has a 3.0m³ capacity rear receiving hopper<br />
with hydraulically raised side wings. Two 500mm wide belt conveyors feed the chips to two 1.2m³ capacity front<br />
spreading hoppers that can be fitted with cut off plates and extended sideways to allow spreading widths from 300mm<br />
to 4.4m<br />
<strong>The</strong> Spreadmaster has a hydraulically operated tow hook at the rear and the machine is powerful enough to pull a<br />
32 tonne tipper full of chips up a 15% incline. Inside the cab there is a conventional steering wheel and a single<br />
joystick for the control of all the drive and spreading functions (including the rear tow hook).<br />
New New Hercules Hercules tracked tracked primary primary crusher<br />
crusher<br />
Cartem<br />
A new British company called Crushers UK used Hillhead 2010 for the launch of its new Hercules 1830 tracked<br />
crusher. Run by a team with in-depth knowledge of the crushing and recycling <strong>equipment</strong> business, the company is<br />
producing its new machine at its facility in Leicestershire, UK.<br />
<strong>The</strong> Hercules 1830 is a medium sized primary crusher with an 800mm x 500mm opening and a jaw setting that can<br />
be varied from 100mm to 25mm. Capacity of the single toggle jaw crusher is up to 100 tonnes/hr with the 100mm<br />
setting. <strong>The</strong> crusher has matched flywheels, replaceable manganese-steel sideliners and invertible manganese-steel<br />
jaws.<br />
With a travel width of 2600mm, the Hercules 1830 has a total weight of 20 tonnes. <strong>The</strong> machine is powered by a<br />
100kVA John Deere water-cooled diesel<br />
engine power generator set complete with<br />
high water temperature and low oil pressure<br />
shutdown.<br />
<strong>The</strong> machine has a 3.0m³ capacity feed<br />
hopper, a 2900mm long by 800mm wide<br />
grizzly feeder and a 800mm wide main<br />
conveyor with a discharge height of 2400mm.<br />
<strong>The</strong>re is also an electrically powered<br />
magnetic separator with a permanent<br />
magnet.<br />
Page 32<br />
Crushers UK<br />
This new British-built Hercules 1830<br />
track-mounted primary crusher was<br />
revealed for the first time at Hillhead 2010.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Environmentally Environmentally friendly friendly F FFusion<br />
F usion<br />
welfare welfare units<br />
units<br />
Two companies from Wales, UK are now working in partnership to provide<br />
environmentally friendly, secure welfare units. GenQuip and Groundhog have<br />
developed the F360 Fushion and Fushion+ welfare units to satisfy the needs of<br />
contractors in countries where a high standard of comfort and hygiene is<br />
required for site workers.<br />
<strong>The</strong> security aspect of the new units is satisfied by using a metal structure<br />
which is hydraulically lowered to the ground after being towed to site. With the<br />
unit’s road wheels concealed and its tow bar angled up and hidden behind a<br />
lockable cover, it becomes hard to steal.<br />
To provide good facilities for the site staff, the welfare unit has a canteen /<br />
seating area (for up to six people), a drying room for wet clothing and a toilet<br />
area with washbasin. <strong>The</strong> F360 Fushion is powered by batteries and its water,<br />
heating and lighting are all run off 12 Volt electrical system. <strong>The</strong> drying room<br />
has its own 6kVA generator with its exhaust venting through the roof.<br />
<strong>The</strong> F360 Fushion+ has the additional features of a flush toilet with effluent tank, an insulated floor and a rainwater<br />
harvester. <strong>The</strong> collected rainwater is filtered and utilised for toilet flushing. <strong>The</strong> units are available <strong>worldwide</strong> and come<br />
with an Energy Performance Certificate.<br />
Hill Hill Engineering Engineering exhibits exhibits Auto Auto-L Auto -L -Loc-5 -L oc-5 quick quick coupler<br />
coupler<br />
GenQuip<br />
<strong>The</strong> Hillhead Quarry Show was used by Hill Engineering of Newry, Co Down to exhibit its new Auto-Loc-5 quick<br />
coupler for excavators. This coupler features a more visible front lock that totally encloses the front pin whilst providing<br />
a double mechanical locking system that is totally independent of<br />
the excavator’s hydraulic system.<br />
<strong>The</strong> double mechanical locking system of the Auto-Loc-5 has<br />
been designed to retain the attachment in its normal position in<br />
the event of a complete hydraulic cylinder failure. For use with<br />
the hitch there will be the option of a special hydraulic hose<br />
system developed to reduce the risk of damage from snagging or<br />
chaffing. <strong>The</strong> Auto-Loc-5 is set to go into production in<br />
September 2010 and there will be hitches to suit excavators<br />
weighing from 4 to 120 tonnes.<br />
Hill Engineering demonstrated an Auto-Loc-5 quick coupler at<br />
Hillhead on a Hitachi Zaxis 140W wheeled excavator belonging<br />
to L Lynch Plant Hire. This machine was also filled with Hill’s new<br />
Coupler AWS (Automatic Warning System).<br />
Fitted as a direct replacement for the standard coupler<br />
hydraulic valve, the AWS system is designed to detect any<br />
incorrect pressures or flows within the coupler circuit and then<br />
warn of any problems. A speech message warns the excavator<br />
operator and anyone else in the vicinity that the attachment is<br />
about to be released. Hill says that the AWS system can be<br />
retrofitted to any make of coupler.<br />
Hill Engineering<br />
Hillhead visitors could witness the operation of<br />
Hill Engineering’s forthcoming Auto-Loc-5 quick coupler and<br />
its useful AWS audible warning system.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
<strong>The</strong> canteen area in the environmentally friendly F360<br />
Fushion welfare units has a sink, a microwave and<br />
seating for up to six site workers.<br />
Page 33
Iona Iona launches launches new<br />
new<br />
mobile mobile waste<br />
waste<br />
processor<br />
processor<br />
At Hillhead 2010, the Northern Ireland<br />
based company Iona Waste Systems<br />
Ltd launched its new Airtrac 3200S<br />
mobile waste processor. This track<br />
mounted, self-contained machine<br />
utilises German technology including a<br />
Westeria air separator and a Hein<br />
Lehmann Liwell Flip Flow Screen.<br />
Designed to be set-up on site in less<br />
than one hour from its arrival, the<br />
Airtrac 3200S is said to be particularly<br />
effective in managing small fraction<br />
fines clean up, ranging from 0 to<br />
50mm. <strong>The</strong> machine incorporates a magnetic head drum to separate out any metal. Once processed, the materials<br />
can be used as high-grade recycled products such as aggregates, steel and refuse derived fuels (RDF).<br />
<strong>The</strong> Airtrac 3200S is fitted with a Hein Lehmann flip flop pre-screen to remove all the fine particles prior to<br />
separation in the rotating drum of the Westeria air separator. When the material meets the air stream it is separated<br />
into heavy and light fractions. When the light fraction reaches the expansion room via the rotating drum, the speed of<br />
the air is radically reduced, which allows the light materials to discharge onto the 1600mm wide lights conveyor.<br />
Correspondingly the heavier fraction discharges in the opposite direction onto the 1000mm wide conveyor.<br />
<strong>The</strong> first Airtrac 3200S has been purchased by Finlay Hire whose Director Dave Statham says, “We feel this<br />
machinery offers great opportunities for us in the hire sector. It can handle a range of applications, including<br />
<strong>construction</strong> and demolition, residual, commercial, glass, wood, compost and scrap metal.”<br />
A JCB JS200 tracked excavator<br />
in action at Hillhead with the new<br />
JCB branded CB70 crusher<br />
bucket that can process up to<br />
30m³ of material per hour.<br />
Page 34<br />
According to its first purchaser, this new Iona Airtrac<br />
3200S mobile waste processor will enable its<br />
customers to recycle up to 95% of their <strong>construction</strong><br />
and demolition waste materials.<br />
JCB JCB adds adds crusher crusher buckets buckets to to its<br />
its<br />
attachment attachment range<br />
range<br />
Iona Waste Systems<br />
As crusher buckets become more popular so JCB has added three units into its<br />
range of JCB branded attachments. Designated the CB60, CB70 and CB90,<br />
they are understood to be made for JCB in Italy by MB SpA. <strong>The</strong> CB90 was<br />
shown for the first time at the Hillhead Quarry Show in the UK in June.<br />
<strong>The</strong> CB60 is designed to work with JCB’s JS160-190 excavators and offers<br />
a capacity of 0.45m³. Two versions of the CB70 are available, both with a<br />
0.60m³ capacity, to work with the JS200-220 and the JS240-260 models.<br />
Likewise the CB90 offers two versions, for the JS240-260 or the JS290-360,<br />
both have a 0.75m³ capacity.<br />
Powered by the host excavator’s standard hydraulic breaker circuit, each<br />
crusher bucket has a fixed jaw in its base together with a hydraulically-activated<br />
hinged jaw in its roof. <strong>The</strong> gap between the two jaws can be set with shims to<br />
determine the size of the finished material.<br />
<strong>The</strong> crushing action is achieved by the hinged jaw being cycled in and out<br />
using an eccentric mounted on a shaft across the top of the bucket. This shaft<br />
is equipped with substantial flywheels at each end and rotated by a belt from<br />
the hydraulic motor. <strong>The</strong> flywheels store energy from the motor, smoothing out<br />
the power delivery and reducing stress on the machine. This action is said to<br />
also generate a more sustained crushing action, thereby increasing productivity.<br />
JCB<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Kubota ubota introduces introduces new<br />
new<br />
mini mini excavators<br />
excavators<br />
<strong>The</strong> latest mini excavators to become<br />
available from Kubota in Europe are the 4.8<br />
tonne U48-4 zero tail swing and 5.6 tonne<br />
U55-4 tight tail swing models. <strong>The</strong>y join the<br />
5.6 tonne conventional swing KX057-4<br />
introduced in the autumn of last year.<br />
All three excavators are powered by the<br />
new Kubota V2607-DI direct injection, watercooled<br />
diesel engine with auto-idling. <strong>The</strong><br />
power ratings are 28.8kW (40.5hp) for the<br />
U48-4 and 33.8kW (46.0hp) for the U55-4 and KX057-4. <strong>The</strong> U48-4 has a one pump load sensing hydraulic system<br />
whilst the two larger units have three pump load sensing systems.<br />
Both the U series machines have an auto-shift travel system that automatically selects whichever of the two travel<br />
speed ranges is better for each particular combination of tractive effort and terrain. <strong>The</strong>re are also two auxiliary<br />
hydraulic circuits on the M and L versions of the machines with the L version also having air conditioning.<br />
Inside the new style larger cabs, the operators of the latest Kubota minis benefit from a new digital panel. Part of<br />
Kubota’s Intelligent Control System, this user-friendly panel has a wider display to make it easier to read. Amongst<br />
information that can be viewed is fuel level, engine temperature, service intervals, auxiliary circuit oil flow settings,<br />
operational history and warning alerts.<br />
Hillhead Hillhead debut debut for for latest latest Pioneer Pioneer Pump<br />
Pump<br />
Kubota<br />
<strong>The</strong> Hillhead Quarry Show was an apt event for Pioneer Pump to launch its new 100CH. This 150mm x 100mm<br />
extreme pressure clear liquid pump is particularly suitable for high head water pumping in mines and quarries.<br />
<strong>The</strong> 100CH on show was a fully bunded, skid-mounted unit with a sound attenuated canopy. <strong>The</strong> pump set has a<br />
90-175kW (120-235hp) Perkins 1106D – E66TA engine and a vacuum assisted self-priming PP64C17 pump. <strong>The</strong> unit<br />
has an 800 litre fuel tank and its nominal fuel consumption is between 17 to 65 litre/hr depending on application.<br />
A maximum flow rate of 320m³/hr can be achieved by the 100CH and its maximum head capability is 155.0m. <strong>The</strong><br />
unit can handle solids of up to<br />
20mm and its maximum efficiency<br />
is 67%. Another 150mm x 100mm<br />
Pioneer pump with high head<br />
capability is the 100CX with a<br />
Caterpillar C9ACERT engine.<br />
<strong>The</strong> launch of the 100CH at<br />
Hillhead follows the Bauma<br />
introduction of the generalpurpose<br />
100mm 100SL and<br />
150SL sound attenuated, fully<br />
bunded, Perkins engine driven<br />
portable pump sets.<br />
<strong>The</strong> open canopy door on the sound attenuated canopy of<br />
the new Pioneer 100CH high head pump reveals the unit’s<br />
Perkins engine<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
This U55-4 is the larger of Kubota’s latest<br />
duo of zero and tight tail swing mini<br />
excavators complete with a Thatcham<br />
compliant Anti-<strong>The</strong>ft system as standard.<br />
Able to pass solids sized up to<br />
76mm, these pumps can achieve<br />
maximum flows of 300 and<br />
500m³/hr respectively. <strong>The</strong>ir<br />
maximum heads are 25m and<br />
34m.<br />
Pioneer Pump<br />
Page 35
This new, easy to transport, Sandvik QE440 tracked<br />
scalper has three integrated hydraulic conveyors to<br />
provide massive stockpiling capability.<br />
larger stockpiles.<br />
Global Global launch launch of of Sandvik<br />
Sandvik<br />
QE440 QE440 tracked tracked scalper<br />
scalper<br />
A highlight of the large Sandvik stand at Hillhead<br />
2010 was the global launch of the company’s latest<br />
development in mobile scalping. Two of the new<br />
QE440 tracked scalpers were at the show – one<br />
static on the large Sandvik stand and one in action<br />
on the adjacent demonstration area.<br />
Particularly suitable for the serious aggregate<br />
producer, the QE440 boasts 40% more screening<br />
area than its predecessor - the popular QE340.<br />
<strong>The</strong> newcomer also has wider and higher<br />
stockpiling conveyors in order to handle the<br />
increased production capacity and to facilitate<br />
<strong>The</strong> QE440 weighs 36.0 tonnes and has a maximum feed size of 800mm. Able to screen heavy overburden at a<br />
quarry face, carry out pre-screening and scalping, separate cohesive aggregates or recycle <strong>construction</strong> and landfill<br />
waste, the machine has three discharge conveyors so it can produce three products. Its maximum production capacity<br />
is 900 tonnes/hr.<br />
With a total scalping area of 5.5m x 1.75m (top screen) and 5.0m x 1.75m (bottom screen), the QE440 has a<br />
91.0kW (122hp) engine and an 8.5m³ capacity hopper. Punched plate, heavy duty mesh, rock fingers or grizzly bars<br />
can be fitted to the top deck while heavy duty mesh or fingers can be fitted to the bottom to match specific application<br />
and material requirements.<br />
Miller Miller introduces introduces updated updated quick quick coupler coupler an and an d guidance<br />
guidance<br />
Sandvik<br />
<strong>The</strong> long established quick coupler maker Miller UK Ltd used Hillhead to issue a new information booklet about the<br />
devices and to show its latest TwinLock 2 PowerLatch fully automatic coupler. Company founder Keith Miller says the<br />
purpose of the new booklet is to try and clarify the requirements of the EN474-1 standard and the Machinery Directive<br />
2006/42/EC.<br />
Diagrams in the new guidance booklet indicate that a pin grabber<br />
type quick coupler is not compliant if it is possible to release the bucket<br />
or other attachment by malfunction or loss of engagement forces. Other<br />
highlighted causes of non-compliance are if an interruption in the power<br />
supply (or a fault in the control circuit) can lead to a dangerous situation<br />
– such as the bucket or attachment swinging from one pin.<br />
<strong>The</strong> latest fully automatic quick coupler from Miller is its TwinLock 2<br />
PowerLatch that has been developed so that the bucket or attachment<br />
remains securely engaged on both pins. This design features<br />
mechanical locks on both the front and rear attachment pins that are<br />
independent of the machine’s hydraulic system.<br />
Miller states that the TwinLock 2 PowerLatch is designed to release<br />
the bucket or attachment only when the machine operator intends to do<br />
so in a controlled and safe manner. Keith Miller says that this latest<br />
coupler has been refined in advance of the forthcoming ISO legislation.<br />
<strong>The</strong> device has been independently tested by a certified assessment<br />
body and it is now available in different sizes to fit excavators weighing<br />
from 7 to 50 tonnes. By early next year there will also be versions to<br />
suit minis as small as 3 tonnes.<br />
Page 36<br />
Miller UK Ltd<br />
Company Chairman Keith Miller with the latest TwinLock 2 PowerLatch fully<br />
automatic quick coupler that has a mechanical backup system designed to fully<br />
secure both front and rear attachment pins should attachment forces be lost.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
New New version version of of H100 H100 high high head<br />
head<br />
Selwood Selwood pump<br />
pump<br />
Following field trials in the company’s pump rental fleet, Selwood<br />
Pumps used Hillhead 2010 to launch an improved version of its<br />
100mm H100 high head pump. Developed using the latest computer<br />
aided design technology, the machine has a new volute and new<br />
closed cast iron impeller with four blades.<br />
Retaining Selwood’s well proven Selprime automatic air pump<br />
priming method, the new H100 has a power rating of 82.0kW (110hp)<br />
and its maximum pumping capacity is 225m³/hr. Maximum solid<br />
handling size is 30mm and the pump’s maximum delivery head has<br />
increased to 120.0m.<br />
Power options for the new H100 are the Caterpillar C4.4, Deutz<br />
TCD2012L04 or Perkins 1104DE447 diesel engines or 30-90kW 4<br />
pole 50 cycle electric motors. Buyers can also choose an open skid<br />
unit or a pump set with a fully enclosed ‘Super Silent’ canopy.<br />
Based in Chandler’s Ford near Eastleigh in the UK, Selwood<br />
Pumps now exports some 70% of its production. Also shown at Hillhead was the latest D150 ‘Super Silent’ coupled<br />
pump unit with lower noise levels.<br />
<strong>The</strong> Spillard stand at<br />
Hillhead provided a good<br />
opportunity to see how the<br />
SafeBoarder system (seen<br />
here in both the raised and<br />
lowered positions) can<br />
provide a direct route to an<br />
excavator cab.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
Selwood Pumps used Hillhead 2010 to display both the<br />
open skid and fully enclosed versions of its<br />
improved 100mm H100 high head pump.<br />
Selwood Pumps<br />
Spillard Spillard offers offers customised customised step step systems<br />
systems<br />
Amongst the wide variety of safety <strong>equipment</strong> it can supply,<br />
Wolverhampton, UK based Spillard Safety Systems Ltd offers the<br />
SafeBoarder retractable personnel access stairs. At Hillhead, Spillard was<br />
showing how it can modify this Australian <strong>equipment</strong> and produce bespoke<br />
solutions to suit particular customer and machine requirements.<br />
On show on the Spillard stand in the quarry at Buxton was a<br />
SafeBoarder swing down stair system fitted to a Caterpillar 320D L tracked<br />
excavator. This system incorporated a visual and audible warning that is<br />
activated when the stairs are being raised or lowered.<br />
Having an angled stairway to provide direct access to a machine cab is<br />
seen by some safety officers as being better than having to clamber up<br />
onto often wet and slippery tracks. This sort of the swing down stair system<br />
is being fitted to not only excavators but also to bulldozers, wheel loaders<br />
and dumptrucks. Spillard<br />
has recently installed<br />
systems onto a Bell 40D<br />
articulated dumptruck, a<br />
Caterpillar D6T bulldozer,<br />
a Komatsu PC850<br />
excavator and a Volvo<br />
L350 wheel loader.<br />
Spillard<br />
Page 37
<strong>The</strong> new Stocks S6400 sweeper at Hillhead was shown<br />
on a 16 tonne DAF 55-220 truck. <strong>The</strong> company is now<br />
developing a bigger S8400 model to suit an<br />
18 tonne chassis.<br />
Page 38<br />
Stocks Stocks introduces introduces simple<br />
simple<br />
truck truck mounted mounted sweeper<br />
sweeper<br />
At a time when some other makers of truck<br />
mounted sweepers have increasingly made their<br />
machines more technologically sophisticated, Jeff<br />
Stock of Stocks Sweepers Ltd in the UK has<br />
launched the new S6400. He claims that this unit is<br />
extremely simple to operate and easy to maintain.<br />
Designed for mounting on a 16 tonne truck<br />
chassis, the S6400 has a 6.4m³ hopper and a<br />
1400 litre water tank as standard. Powered by a<br />
57.0kW (76.5hp) Perkins T1104 auxiliary engine,<br />
the machine has an overall sweep width of<br />
3650mm when the optional simultaneous side<br />
brush operation is used. This sweep width is said<br />
to be one of the widest in the industry.<br />
<strong>The</strong> only other option for the S6400 is on-board<br />
weighing. <strong>The</strong> machine comes complete as standard with a high pressure water system, overhead wander hose,<br />
screen shakers, reversing safety cameras, power down on both side and wide sweep brushes and variable side brush<br />
positioning as well as automatic lubrication. Standard safety features include reversing safety cameras, flashing<br />
beacons and Chapter 8 warning chevrons.<br />
Stocks Sweepers is based in Mitcheldean, Gloucestershire, UK and Jeff Stock has considerable practical<br />
experience of operating truck-mounted sweepers and producing spare parts for them. He contends that the new<br />
S6400 has been designed and built to last. All the brush <strong>equipment</strong> is powder coated for durability and the sweeper’s<br />
body is constructed of 4mm thick corrosion and abrasion-resistant stainless steel.<br />
Terex erex F FFinlay<br />
F inlay demonstrates demonstrates latest latest crushers<br />
crushers<br />
Stocks Sweepers<br />
Hillhead 2010 allowed Terex Finlay to exhibit its latest products in a working environment. Of particular interest was<br />
the new J-1480 tracked jaw crusher that boasts a throughput capacity up to 700 tonnes/hr depending on application<br />
and material. This machine incorporates the Terex Jaques JW55 single toggle jaw crusher and a vibrating pan feeder<br />
linked to an aggressive independently driven pre-screen which provides optimum separation of dirt, fines and difficult<br />
materials<br />
<strong>The</strong> J-1480, with its 328kW (440hp) Caterpillar C13 engine, is available with direct drive to offer improved fuel<br />
efficiency and greater power utilisation or hydrostatic drive which offers reversible operation for clearing blockages<br />
and demolition applications. <strong>The</strong> large 10m³ capacity hopper has hydraulically folding sides and hydraulic wedge<br />
clamp system providing faster machine set up time.<br />
Another new Terex Finlay product is the C-1550 which features the proven Terex 1300 cone crusher with direct<br />
drive, variable speed control, tramp relief system and 'on the fly' closed side setting. Powered by a 390kW (522hp)<br />
Caterpillar C15 ACERT engine, the machine incorporates a pre-screen system with a single deck 2438mm x 1524mm<br />
screen and a 1200mm belt to remove fines.<br />
<strong>The</strong> pre-screen module in the C-1550<br />
can be used to produce a road base<br />
product from the side conveyor which<br />
can be fitted on either side. <strong>The</strong> large<br />
hopper/feeder features a metal detection<br />
and purge system to protect the cone<br />
and reduce downtime by removing metal<br />
contaminants from feed belt at the touch<br />
of a button.<br />
Terex Finlay<br />
<strong>The</strong> new Terex Finlay C-1550 was put to<br />
good use on the demonstration area in the<br />
quarry at Hillhead 2010.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5
Utranazz displayed this new Hydromix MVBP self-contained mobile<br />
volumetric concrete batching plant in the back of an 8x4 tipper at<br />
Hillhead 2010.<br />
Utranazz Utranazz introduces<br />
introduces<br />
mobile mobile volumetric<br />
volumetric<br />
concrete concrete batching batching plant<br />
plant<br />
UK-based Utranazz used Hillhead 2010 to<br />
launch a new mobile volumetric concrete<br />
batching plant. Produced in Italy by Bertoli SRL<br />
(www.bertoli.com), the new Hydromix MVBP is a<br />
self-contained unit which can produce concrete<br />
at up to 60m³/hr. It is a greater capacity<br />
development of Bertoli’s Ecomix 40.<br />
<strong>The</strong> Hydromix MVBP concrete batching plant<br />
was displayed at Hillhead 2010 in the<br />
Thompsons tipper body carried by a Mercedes-<br />
Benz 3240 Axor 8x4 truck. <strong>The</strong> unit can also be<br />
bolted to a truck chassis, fitted onto a roll-on-off<br />
hooklift frame or be skid mounted for yard use.<br />
Powered by its own 25.4kW (34hp) Perkins four-cylinder engine, the Hydromix MVBP has two separate<br />
compartments for aggregates, a cement hopper, a water tank and additive tanks. It is radio controlled and comes<br />
complete with a swivelling, telescopic delivery conveyor that can place concrete out to 10.0m (when fitted with extra<br />
delivery chutes).<br />
<strong>The</strong> Hydromix MVBP features a computer-controlled weighing system whereby the cement is weighed by load<br />
cells rather than being added by calculated volumes. <strong>The</strong> machine operator can use the touch-screen control panel to<br />
input details of speed, flow rate and the type of concrete to be produced. Records of all materials batched can be<br />
saved onto a USB stick for downloading onto a PC or the operator can simply print off the information using the onboard<br />
printer for immediate invoicing.<br />
Multi- Multi-component Multi- component material material washing washing system<br />
system<br />
Ultranazz<br />
Aggregate Processing Solutions, the specialist washing machinery arm of the Finlay Group unveiedl its new APS-<br />
100AT washing system at Hillhead 2010. Introduced after almost five years of research and development, this multicomponent<br />
material washing plant is targeted at the quarrying,<br />
recycling and remediation industries.<br />
Claimed to use up to 40% less water than current standard<br />
washing plants, the APS-100PT incorporates a Trio coarse material<br />
washer which scrubs the ‘all in feed’ to dissolve clays and separate<br />
lightweight materials. An important element of the new plant is its<br />
multi-deck screen with the Atri-Jet technology to provide clean final<br />
products. Floaters are removed and contained and the plant is also<br />
said to enhance the removal of lignite, wood, ash and clinker.<br />
<strong>The</strong> APS-100PT was designed in England and it is assembled in<br />
Northern Ireland. To facilitate transportation and on-site installation,<br />
the washing plant is constructed in two container-sized modules. <strong>The</strong><br />
plant occupies a small footprint (12.0m by 2.9m in size) and can be<br />
made ready to operate in only two hours after delivery.<br />
<strong>The</strong> lower module contains a generator to power the plant and the<br />
PLC control systems. To aid maintenance, Aggregate Processing<br />
Solutions has designed the APS-100AJ to allow easy access to all<br />
components. It even has an on-board lifting beam to facilitate wear<br />
part replacement.<br />
CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5<br />
Aggregate Processing Solutions<br />
<strong>The</strong> new APS-100AJ material washing plant from<br />
Aggregate Processing Solutions created a lot of interest<br />
at Hillhead 2010 where it was publicly unveiled.<br />
Page 39
Nick Johnson reports on the<br />
latest scale models of<br />
<strong>construction</strong> machinery that<br />
appeared at the big Bauma<br />
plant show staged earlier<br />
this year in Munich.<br />
Small Small scale<br />
scale<br />
Bauma Bauma – – the the new<br />
new<br />
models<br />
models<br />
Despite the desire of many plant makers to reduce costs in response to the <strong>worldwide</strong> economic climate, there were<br />
still new scale models of <strong>construction</strong> machines at the Bauma plant show to tempt collectors. However, it was very<br />
noticeable how some model prices had risen dramatically – due apparently to a combination of currency fluctuations,<br />
high zinc prices and fewer machine makers being prepared to pay for for tooling.<br />
One prominent plant maker that continues to commission many new models is Liebherr. As well as the new models<br />
reported in CP&E Volume 1 Number 3, this company also released a 1:50 scale version of the TA230 articulated<br />
dumptruck that was unveiled at the show. Having a model ready to coincide with the launch of the full size machine is<br />
a feat that few achieve.<br />
<strong>The</strong> miniature TA230 has been well made by the German model maker Conrad. This detailed model features a<br />
working suspension front and rear as well as a fully functioning tailgate. It is understood that future production runs by<br />
Conrad could include some detail changes to the cab – to reflect modifications to the real machine – so the first edition<br />
models bought at Bauma are likely to become sought after and therefore more valuable.<br />
More realism – working flashing beacons<br />
Liebherr also released a 1:50 scale model of its four-axle MK88 truck mounted self-erecting tower crane. Well made<br />
by Conrad, this fully functioning crane even includes two working flashing amber beacons on its truck cab.<br />
Another collectable model in <strong>The</strong> Liebherr Shop was a special limited edition Bauma 2010 version of the previously<br />
issued 1954 vintage L300 wheeled excavator model. Produced in a special gold livery, this ‘old timer’ came complete<br />
with a special box to make it more different from the standard Liebherr yellow model made by NZG,<br />
Germany-based NZG is also the producer of an orange liveried Doosan Moxy MT31 articulated dumptruck in 1:50<br />
scale. This model is a welcome update of the yellow painted Moxy MT31 previously modelled by NZG. It represents<br />
the latest in a line of Moxy models from NZG that include the former model MT30 made in 1996 (which also came in a<br />
Moxy Komatsu version as the<br />
<strong>The</strong>se two new Volvo models from NZG show<br />
the incredible level of detail that can now be<br />
achieved on even small 2.0 tonne size mini<br />
excavators in the 1:50 scale popular with<br />
collectors.<br />
Bauma visitors could buy the 1:50<br />
scale version of the new Liebherr<br />
TA230 as well as the Doosan liveried<br />
version of the Moxy MT31.<br />
Japanese company had a stake in<br />
Moxy at that time).<br />
Collectors of 1:50 scale models will<br />
now hope that Doosan might<br />
commission a new excavator model in<br />
this scale some time in the future to<br />
complement the NZG MT31. At present<br />
Doosan mainly has 1:40 scale models<br />
but another new smaller scale replica is<br />
the 1:50 scale Bobcat TR50210 rotary<br />
telehandler from the Italian model<br />
maker Ros.<br />
Like the real machine, the miniature<br />
TR50210 is a Bobcat liveried version of<br />
the Dieci Pegasus 50.21. <strong>The</strong> model<br />
comes complete with interchangeable<br />
crane jib and access platform.<br />
However, the latter attachment suffers
<strong>The</strong> well-produced Case CX240B<br />
river rig from NZG pictured with<br />
new Atlas 300 tandem roller (NZG)<br />
and the nicely detailed Kramer 350<br />
mini loader (Universal Hobbies)<br />
with a Euro coin to indicate scale.<br />
from being modelled with somewhat<br />
oversize plastic handrails.<br />
NZG supplies latest<br />
Volvo models<br />
<strong>The</strong> promotional shop on the big<br />
Volvo stand at Bauma revealed four<br />
new Volvo 1:50 scale models<br />
produced by NZG – a change from<br />
the company’s established model<br />
maker. <strong>The</strong> four newcomers – which<br />
are very well detailed – are the L50F<br />
wheel loader and three excavators,<br />
the EC20C mini excavator, the<br />
EC460CL tracked excavator and the<br />
EW160C wheeled excavator.<br />
<strong>The</strong> little 2.0 tonne class EC20C<br />
features a host of details and it really<br />
show just how realistic a small size<br />
model like this can now be in the<br />
popular 1:50 scale. <strong>The</strong> EW160C will appeal to collectors because rather than being a standard machine with simply a<br />
backhoe bucket, it has bee produced complete with an elevating cab and a sorting grapple to replicate the type of unit<br />
now increasingly found in operation at a waste transfer station.<br />
<strong>The</strong> EC460CL as available for sale at Bauma and pictured with this article is a standard excavating machine with a<br />
backhoe bucket. But, to provide collectors with welcome variety, NZG is wisely adding a second version that will come<br />
with a front screen cab guard and a demolition crusher attachment.<br />
Case long reach river rig<br />
Two other new Conrad models making their appearance at Bauma 2010 were the Case CX240B tracked excavator<br />
with a long reach river rig attachment (which should prove very popular with collectors) and a Vogele Super 3000-2<br />
tracked paver. This latter model really shows how miniature machine production has advanced since the original 1:50<br />
scale Vogele Super 204 wheeled paver made in the early 1970s by Gescha (the forerunner to Conrad). Other new<br />
small machine releases in 1:50 scale were the Atlas 300 tandem roller from NZG and the Kramer 350 loader – a<br />
welcome, mainly metal, model from Universal Hobbies.<br />
Examples of forthcoming 1:50 scale models spotted at Bauma 2010 were the Sandvik TH550 articulated<br />
underground dumptruck (being made by Conrad), the big Komatsu PC8000 mining shovel and the Bauer BG40<br />
crawler rig with BC40 rotary cutter attachment – both due from model maker Bymo.<br />
Interestingly, Doosan Infracore displayed a 1:40 scale replica of its futuristic CX Eco Transformer concept<br />
excavator at Bauma. This model<br />
faithfully reproduces the four<br />
<strong>The</strong> German rental company Nagel continued its Bauma tradition of issuing a<br />
model in its own colours by commissioning this special livery Liebherr L586<br />
2plus2 wheel loader from NZG.<br />
individually tilting and angling triangular<br />
rubber tracks together with the forward<br />
extending cab module and the rear<br />
extending counterweight as proposed<br />
by the Doosan Infracore design team.<br />
Meanwhile, Volvo is set to issue 1:50<br />
scale models of its concept machine<br />
ideas. <strong>The</strong>se should include the SfinX<br />
tracked excavator, Gryphin wheel<br />
loader and Centaur articulated<br />
dumptruck. So model collectors will be<br />
able to display not only past and<br />
present but also future replicas of<br />
<strong>construction</strong> machines. (CP&E)
COMP COMPANIES COMP ANIES IN IN THIS THIS ISSUE<br />
ISSUE<br />
Anaconda Equipment<br />
Aggregate Processing Systems<br />
Ascendant Access<br />
Ausa<br />
BCIndia<br />
BPH<br />
Barford site dumpers<br />
Bertoli<br />
Bluelift<br />
Bobcat<br />
Boss Space<br />
Bymo<br />
Cartem<br />
Case<br />
Caterpillar<br />
Cautrac<br />
CESAR<br />
ConExpo/ComAgg<br />
Conrad<br />
Crushers UK<br />
Cumberland Industries<br />
GenQuip<br />
Goodwin Pumps<br />
Haulotte<br />
Hill Engineering<br />
ITT Corporation<br />
Iona<br />
JCB<br />
Kocurek Excavators<br />
Kubota<br />
Land & Water<br />
Liebherr<br />
Lighthouse Club<br />
Miller UK<br />
NZG<br />
New Holland<br />
Niftylift<br />
PB Lifttechnik<br />
Palazzani<br />
Pioneer Pump<br />
Ranger Equipment<br />
Ros<br />
Sandvik<br />
Selwood Pumps<br />
Simex<br />
Skako<br />
SMOPYC 2011<br />
Snorkel<br />
Spillard Safety Systems<br />
Stocks Sweepers<br />
Terex Finlay<br />
Universal Hobbies<br />
Utranazz<br />
Volvo Construction Equipment<br />
Wacker Neuson<br />
ZT Safety Systems<br />
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Page 42 CP&E <strong>Contractors</strong> Plant & Equipment Vol 1 No 5