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Technology Guide Principles – Applications – Trends - hhimawan

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Standard foam Nanofoam<br />

pore size > 100 µm<br />

100 µm<br />

200µm<br />

therm. conduct. > 30 mW/Km<br />

pore size > 0.5 µm<br />

0.1µm<br />

500nm<br />

therm. conduct. < 15 mW/Km<br />

� Functional principle of nanoporous foams: Standard foams<br />

have a pore size of 100 μm, which corresponds to 10 cells per<br />

millimetre. Nanofoams have a drastically reduced pore size of less<br />

than 0.5 μm, which corresponds to 2000 cells per millimetre. In<br />

nanofoams, the number molecules per cell is so low that the<br />

molecules do not “see” or transfer energy to each other. As a consequence,<br />

insulation efficiency is greatly improved. Source: BASF<br />

about by microencapsulated heat storers that use paraffin<br />

wax. This material acts as a thermal buffer: during<br />

the day, the wax heats up and liquefies, absorbing<br />

large amounts of energy. During the night, when the<br />

outside temperatures fall, the wax solidifies, releasing<br />

the energy. The amount of energy stored and the temperature<br />

at which the phase transitions occur depend<br />

greatly on the material. The length of the hydrocarbon<br />

molecule is the determining factor in paraffin waxes:<br />

paraffin with a chain length of 16 carbon atoms melts<br />

at about 20 °C, while chains with 18 atoms need 28 °C.<br />

Melting points between 6<strong>–</strong>60 °C can therefore be selected<br />

by choosing a different chain length. The challenge<br />

is to integrate the melting wax safely into building<br />

materials like wall plaster, mortar or gypsum<br />

boards. The process is called microencapsulation: tiny<br />

droplets of wax are enclosed in a virtually indestructible<br />

polymer capsule that can withstand even drilling<br />

and sawing.<br />

Prospects<br />

5 Polymers will continue to stimulate future development<br />

trends in a number of industries, including<br />

automotive, packaging, construction and<br />

electrical sectors. They will increasingly supplant<br />

classical engineering materials, such as metals, as<br />

temperature<br />

5<br />

5<br />

5<br />

sensible<br />

phase transition<br />

temperature<br />

latent<br />

latent heat<br />

new properties (e. g. conductivity) are successfully<br />

introduced. Strong growth is particularly foreseen<br />

in medical and electronics applications, especially<br />

in connection with nanosized structures.<br />

Manufacturing plastics as bulk material will give<br />

way to custom designing of plastics for specific applications.<br />

A growing understanding of the effects of the su-<br />

pramolecular structures <strong>–</strong> and combining physical<br />

findings and phenomena with chemistry and biology<br />

<strong>–</strong> will open up a new range of applications for<br />

polymers in the years ahead.<br />

The combination of polymers and specific na-<br />

noscale structures will produce materials that play<br />

a key role in solving problems that must be faced in<br />

the years ahead, including resource conservation,<br />

reduction of energy consumption and generating<br />

power.<br />

Prof. Dr. Franz Brandstetter<br />

Dr. Jens Assmann<br />

BASF AG, Ludwigshafen<br />

sensible<br />

sensible<br />

heat flow<br />

� Latent heat is the amount of energy required by a substance<br />

when passing from one phase to the other <strong>–</strong> for example from ice<br />

to water or from water to steam. It is called latent, because it is not<br />

apparent in the form of temperature differences. This is why a<br />

melting ice cube removes large amounts of heat from the surrounding<br />

liquid and keeps a long drink cool for a prolonged period<br />

even in summer. Because melting 1 kg of ice at 0 °C requires a<br />

whopping 330 kJ <strong>–</strong> the same amount of energy could heat the<br />

cold water to about 80 °C. Right: The sun heats the room. At a<br />

temperature of 26 °C, the wax begins to melt and absorbs the excess<br />

heat. The wax is microencapsulated in a high­strength acrylic<br />

polymer shell and these capsules are embedded in a matrix of<br />

gypsum. Source: BASF<br />

Internet<br />

5<br />

www.e­polymers.org<br />

5 µm<br />

5 http://plc.cwru.edu/tutorial/<br />

enhanced/files/polymers/<br />

apps/apps.htm<br />

5 www.cem.msu.edu/~reusch/<br />

VirtualText/polymers.htm<br />

5 http://openlearn.open.<br />

ac.uk/mod/resource/view.<br />

php?id=196651&direct=1<br />

23

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