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Compressors for a Lifetime<br />
<strong>Burckhardt</strong> <strong>Compression</strong><br />
<strong>Burckhardt</strong> <strong>Compression</strong> (India) Pvt. Ltd.
2<br />
Company Profile<br />
<strong>Burckhardt</strong> <strong>Compression</strong> (India) Pvt. Ltd. is a wholly owned subsidiary of <strong>Burckhardt</strong><br />
<strong>Compression</strong> AG, Switzerland, one of the world's largest manufacturers of<br />
reciprocating compressors with a global sales and service network. <strong>Burckhardt</strong><br />
®<br />
<strong>Compression</strong> AG manufactures labyrinth piston compressors (Laby ), process gas<br />
compressors and Hyper compressors for numerous applications. <strong>Burckhardt</strong><br />
<strong>Compression</strong> India has its manufacturing facility at Kondhapuri near Pune, in India.<br />
The company offers a wide range of reciprocating compressors like:<br />
— Standard High Pressure compressors type CT, CU and CC<br />
— Process gas compressors type BY and CY<br />
— Water cooled compressors type CB<br />
— CNG package for refueling stations<br />
®<br />
— Packaging for Laby compressors and Process gas compressors<br />
Registered office and works at Kondhapuri near Pune<br />
These compressors have proven track record in the field of Bottling plants, Helium<br />
recovery systems, CNG refueling systems, Gas production plants, Air separation plants,<br />
Oil & Gas industries, Petrochemical industry, Fertilizer plants etc.<br />
<strong>Burckhardt</strong> <strong>Compression</strong> India's Nation-wide service network ensures speedy<br />
customer support service. Experts with on-going training have expertise in each<br />
particular compressor application and can provide necessary service, whether it is<br />
analysis of compressor performance, complete plant overhaul, consultation or fulfilling<br />
extensive maintenance contracts.<br />
<strong>Burckhardt</strong> <strong>Compression</strong> India's service center in Vadodara can extend the life of<br />
compressor valves at a fraction of the cost of a new valve with assurance of the OEM.<br />
C O M P A N Y P R O F I L E
Type BY<br />
Type CY<br />
Type CT<br />
Type CU<br />
Range of Reciprocating Compressors<br />
Process Gas Compressors Type BY & CY<br />
Compact design for a well-balanced performance range. Available in<br />
oil free and lubricated version, both horizontal (compliant to API 618)<br />
and vertical design.<br />
Type Max. Max. Max. Max.<br />
power speed capacity pressure<br />
3<br />
BY and CY 800 kW 850 rpm 2500 Nm /hr 200 bar a<br />
Gases handled:<br />
CnHm, H , CO, CO , N , Syngas, etc.<br />
2 2 2<br />
Typical application areas:<br />
— Refinery<br />
— lndustrial gases<br />
— Petrochemical / Chemical industry<br />
— Natural gas transport and storage<br />
Standard High Pressure Compressors Type CT, C U , CC<br />
and CB<br />
Oil lubricated multistage reciprocating compressors designed to<br />
compress air as well as a variety of gasses.<br />
Type Max. Max. Max. Max.<br />
power speed capacity pressure<br />
3<br />
CT 220 kW 1500 rpm 1600 Nm /h 350 bar a<br />
3<br />
CU 110 kW 1500 rpm 850 Nm /h 400 bar a<br />
3<br />
CC 45 kW 1500 rpm 100 Nm /h 350 bar a<br />
3<br />
CB 18 kW 1500 rpm 35 Nm /hr 200 bar a<br />
Gases handled:<br />
Air, H 2, He, Ar, NG, N 2 etc.<br />
Typical application areas:<br />
— lndustrial gases<br />
— CNG filling<br />
— He/Ar recovery systems<br />
— Well stimulation<br />
P R O D U C T S<br />
3
CNG Package - ‘A Green Product’<br />
This package comprises:<br />
— Trunk piston compressor (Type CU or Type CT)<br />
with Electric Motor or Gas Engine<br />
— Acoustic canopy for total safety with gas detection<br />
and CO 2 flooding<br />
— Piping and valves within canopy<br />
— Instrumentation and controls (with option of remote<br />
control)<br />
— Priority panel: 3, 6 or 9 lines – for better utilization of<br />
storage capacity that avoids frequent start and stop of<br />
the compressor<br />
Station Size<br />
bar abs<br />
4 P R O D U C T S<br />
500<br />
400<br />
300<br />
200<br />
100<br />
10<br />
1<br />
A Green Product : There is no gas loss to atmosphere resulting in<br />
cost as well as environmental benefits. Hence we call it ‘A Green Product’.<br />
CB<br />
Compressor Type CU is best<br />
suited for medium size station<br />
1200 cars / 20 Hrs<br />
CC<br />
Performance range of compressors<br />
CU<br />
CT<br />
BY & CY<br />
10 100 500 1000<br />
3<br />
Nm /h<br />
1500 2000 2500<br />
CNG Package<br />
Compressor Type CT is best<br />
suited for large size station<br />
260 Buses, Trucks / 20 Hrs
®<br />
Representation and packaging of range of Laby , Process Gas and Hyper<br />
compressors manufactured in Switzerland<br />
®<br />
Laby Compressors<br />
Process Gas Compressors<br />
Hyper Compressors<br />
®<br />
Laby - Labyrinth Piston Compressor<br />
®<br />
The Laby compresses industrial, process and boil-off<br />
gases. It is well-known for reliability and long service life.<br />
Applications:<br />
—<br />
—<br />
—<br />
—<br />
—<br />
Air-separation plants<br />
Petrochemical and chemical industries<br />
Refrigerating plants<br />
Liquid gas ships<br />
Land-based liquid gas plants<br />
Power up to 2'200 kW<br />
3<br />
Suction volume up to 11'000 m /h<br />
Discharge pressure up to 300 bar<br />
Process Gas Compressor<br />
The process gas compressor is used to compress<br />
hydrogen, hydrocarbon and poisonous gases. The<br />
versatile and reliable process gas compressor is built<br />
according to API 618 specifications.<br />
Applications:<br />
—<br />
—<br />
—<br />
—<br />
—<br />
—<br />
—<br />
Oil refineries<br />
Petrochemical plants<br />
Chemical industry<br />
Natural gas transport and storage<br />
Offshore plants<br />
Power generation<br />
Wet oxidation plants<br />
Power up to 9'700 kW<br />
3<br />
Suction volume up to 100'000 m /h<br />
Discharge pressure up to 1'000 bar<br />
Hyper Compressor<br />
The Hyper compressor is designed for very high pressures<br />
required for low density polyethylene plants<br />
<strong>Burckhardt</strong> <strong>Compression</strong> has built more than half of all<br />
Hyper compressors ever delivered worldwide.<br />
Power up to 35'000 kW<br />
3<br />
Suction volume up to 100'000 m /h<br />
Discharge pressure up to 3'500 bar<br />
P R O D U C T S<br />
5
Customer Support Service<br />
Rarely required, always available<br />
Operation and maintenance play vital role for any<br />
compressor to function over a long period. Downtime on<br />
today's large plants is a nightmare for every operator. Our<br />
prompt and fully equipped service network is ready to<br />
support all your needs.<br />
At <strong>Burckhardt</strong> <strong>Compression</strong>, we support you over entire<br />
life cycle of a compressor. With years of experience in<br />
compressor manufacturing and after sales support, we<br />
provide:<br />
—<br />
—<br />
—<br />
Optimal solutions to all your needs<br />
Round the clock responsive service<br />
Genuine spare parts support<br />
Field Service<br />
Field service plays a vital role in O & M of any<br />
compressor. Our highly responsive service network<br />
provides you a reliable and efficient field service.<br />
Our field engineers with on-going training have expertise<br />
in each particular compressor application and can provide<br />
the necessary service for reciprocating compressors.<br />
6 C U S T O M E R S U P P O R T S E R V I C E<br />
Spare Parts<br />
We provide genuine spare parts to ensure maximum up<br />
time of our customer assets. Adequate quantity of spare<br />
parts is maintained in order to minimise lead time.<br />
We provide:<br />
—<br />
—<br />
—<br />
—<br />
Express service for emergencies<br />
Stock recommendations to customers<br />
Consulting<br />
Annual rate contracts<br />
Condition Monitoring and Diagnostics<br />
Using a qualified system for online condition monitoring<br />
helps to prevent machine breakdowns and consequential<br />
damage. Additionally, it is the best foundation for:<br />
—<br />
—<br />
—<br />
—<br />
Maximizing reliability<br />
Efficiency improvement<br />
Expansion of the meantime between overhaul<br />
A successful predictive maintenance strategy<br />
Protection<br />
System<br />
Safety<br />
Protection<br />
Technical Support<br />
User Access and Visualization<br />
Condition<br />
Monitoring<br />
System<br />
Early Failure<br />
Detection<br />
Wear<br />
Monitoring<br />
Process Data<br />
Integration<br />
Analysis<br />
Lubrication<br />
Monitoring<br />
Performance<br />
Monitoring<br />
System<br />
Efficiency<br />
Optimization<br />
Base System<br />
PROGNOST<br />
Asset<br />
Control<br />
System<br />
Maintenance<br />
& Component<br />
Tracking<br />
In order to optimise performance of the compressor over<br />
a long period of time one needs to critically analyse the<br />
compressor performance.<br />
None other than our technical support team does this<br />
best !
Customer Support Service<br />
Revamps - Yesterday's equipment gets a new<br />
life<br />
Productivity improvement of existing plants often involves<br />
revamps and up-ratings of reciprocating compressors.<br />
Our reciprocating compressor specialists offer you<br />
revamp services to maximize your compressor<br />
performance with latest technology.<br />
Training<br />
After Refurbishment<br />
Our experts provide you machine-specific training at our<br />
training center near Pune or customized on-site.<br />
<strong>Burckhardt</strong> <strong>Compression</strong>'s training seminars cover a wide<br />
range of reciprocating compressor operation and<br />
maintenance topics including theory and hands-on<br />
experience.<br />
Training center<br />
Valve Service<br />
We provide service on all types and brands of lubricated<br />
and non lubricated reciprocating compressor valves.<br />
Our service center at Vadodara (Gujarat) provides you<br />
unequalled service.<br />
Valve service center<br />
Valve service center<br />
Valve leak test machine<br />
C U S T O M E R S U P P O R T S E R V I C E 7
Facilities<br />
Manufacturing<br />
Manufacturing and assembly are carried out in our<br />
manufacturing facility at Kondhapuri, near Pune.<br />
Diversity of machining requirements is fulfilled by using<br />
high end tooling machines like Mazak, Okuma, Deckel<br />
Mao and Gild-Meister, to name a few.<br />
Quality Assurance<br />
8<br />
Assembly shop<br />
Quality inspections are performed after each important<br />
stage of the manufacturing process. All pressure stressed<br />
parts, such as cylinders, crankcases and pressure vessels<br />
are hydraulically tested and leakage tests are carried out<br />
on the assembled compressors.<br />
F A C I L I T I E S<br />
QA Testing<br />
Testing<br />
Modern facilities equipped with required instrumentation<br />
are used to test each and every unit before it leaves the<br />
factory. This simplifies commissioning and start-up<br />
procedures at site.<br />
Research & Development<br />
Product testing<br />
Research & development have high priority at <strong>Burckhardt</strong><br />
<strong>Compression</strong>. State-of-the-art software is used for solid<br />
modeling, analysis and simulation. Mechanical design is<br />
done as per leading international codes (API, ASME, EN,<br />
TEMA, NES).
Facilities<br />
Machine shop<br />
CNC turning center<br />
Paint Booth<br />
CNC horizontal machining center<br />
Turn mill center<br />
Assembly shop<br />
F A C I L I T I E S<br />
9
Partial List of our Customers<br />
10<br />
Industrial Gases<br />
Aegis Chemicals Ltd., Jalgaon<br />
Andhra Sugars, Kovvur (AP)<br />
Arjun Gases Ltd., Yamunanagar<br />
Alpha Hi-Tech Gases Pvt. Ltd., Alwar<br />
Alkyl Amines Chemicals Ltd., Kurkumbh<br />
Bharat Heavy Electricals Ltd., Bhopal (for Zambia)<br />
Bhuruka Gases Ltd. Bangalore<br />
Blue Star Ltd., Nasik<br />
Bokaro Steel Plant, Bokaro<br />
Brilliant Industries Ltd., Kurnool<br />
Bundy India Ltd., Vadodara<br />
Center for Advanced Technology, Indore<br />
Chamundi Gas & Chemicals Pvt. Ltd., Alwar<br />
Chemfab Alkalies Ltd., Pondicherry<br />
Chemicals & Plast (I) Ltd., Mettur Dam<br />
Everest Kanto Cylinder Ltd., Mumbai<br />
Finolex Cables Ltd., Pune<br />
Gayatri Starchem Ltd., Hyderabad<br />
Gujarat State Fertilizer Corporation Ltd., Vadodara<br />
Gujarat Alkalies & Chemicals Ltd., Vadodara<br />
Hindustan Oil Corporation Ltd. Rasayani<br />
India Glycols Ltd., New Delhi<br />
Indian Farmers Fertilizers Co-op. Ltd. Phulpur Unit<br />
Indo Gulf Fertilizers Ltd., Jagdishpur<br />
Jindal Strips Ltd., Hissar<br />
Jindal Vijayanagar Steel Ltd.,Toranagallu,<br />
Kanoria Chemicals & Industries Ltd., Renukoot<br />
Kashyap Sweetners Ltd., Ratlam<br />
Kothari Sugars & Chemicals Ltd., Chennai<br />
Linde Process Technologies India Pvt. Ltd., Vadodara<br />
Liquid Air, Kalyan<br />
Madras Fertilizers Ltd., Chennai<br />
Mahabaleshwar Gas & Chemicals Pvt. Ltd., Alwar<br />
Maize Products Ltd., Ahmedabad<br />
Maruti Koatsu Cylinders Ltd., Halol<br />
Modi Alkalies Ltd., Alwar<br />
Nagarjuna Fertilizers & Chemicals Ltd., Kakinada<br />
National Fertilizers Ltd., Guna<br />
Neyveli Lignite Corporation, Neyveli<br />
Nicolas Piramal India Ltd., Mumbai<br />
Nippon Gas & Chemicals Pvt. Ltd., Alwar<br />
Praxair India Pvt. Ltd., Murbad<br />
Pure Helium India Pvt. Ltd. Mumbai<br />
Remi Metal Gujarat Ltd., Mumbai<br />
S.R.S. Products, Indore<br />
Sandvik Asia Ltd., Pune<br />
Search Chem Industries Ltd., Jhagadia<br />
Shriram Alkalies & Chemicals, Bharuch<br />
C U S T O M E R S<br />
Simplex Engineering Pvt. Ltd., Kolkata<br />
Standard Alkali, Thane<br />
Steel Authority of India Ltd., Rourkela<br />
Sterlite Optical Technologies, Aurangabad<br />
Tata Power Ltd., Bhira<br />
Ujala Gas & Chemicals Pvt. Ltd., Alwar<br />
Transport & Storage<br />
Azmat Ali Filling Station, Bangladesh<br />
Canada Bangla, Bangladesh<br />
City Overseas, Bangladesh<br />
Denso CNG Filling Station, Bangladesh<br />
GEP Holdings Ltd., Bangladesh<br />
Gujarat Adani Energy Ltd., Ahmedabad<br />
Gujarat Gas Co. Ltd., Surat<br />
Gujarat State Petroleum Corporation, Gandhinagar<br />
Indraprastha Gas Ltd., New Delhi<br />
Madras Refineries Ltd., Mumbai<br />
Mahanagar Gas Ltd., Mumbai<br />
Modern Technology, Bangladesh<br />
Nadi Filling Station, Bangladesh<br />
Suzan Filling Station, Bangladesh<br />
Trade Consortium, Bangladesh<br />
Union Trading Corporation, Bangladesh<br />
United Cabs, Bangladesh<br />
Hydrocarbon Processing Industries<br />
Indian Petrochemicals Ltd., Vadodara<br />
Reliance Industries Ltd., Hazira<br />
Reliance Industries Ltd., Jamnagar<br />
Tamilnadu Petrochemicals Ltd., Chennai
Service Network in India<br />
Regd. Office & Works<br />
Regional Office<br />
& Field engineer base<br />
Service Center<br />
Resident engineer<br />
Service centers-Worldwide presence<br />
Service center and<br />
Field engineer base<br />
Field engineer base<br />
Houston<br />
Toronto<br />
Mumbai<br />
Sao Paulo<br />
Ranoli<br />
(Vadodara)<br />
Kondhapuri<br />
(Pune)<br />
Farnborough<br />
Leeds<br />
Paris<br />
Milan<br />
Madrid<br />
Delhi<br />
Hyderabad<br />
Elandsfontein<br />
Neuss<br />
Vishakhapatnam<br />
Winterthur<br />
Kolkata<br />
Shanghai<br />
Vadodara<br />
Melbourne<br />
Tokyo<br />
S E R V I C E N E T W O R K<br />
11
2008 First order for Process gas compressor type BY<br />
th<br />
450 SHP compressor delivered<br />
th<br />
200 CNG compressor delivered<br />
2007 First compressor delivered for Coal Bed Methane<br />
application<br />
2006 First CT compressor delivered<br />
2005 Compressor division of Sulzer India Ltd.<br />
transferred to <strong>Burckhardt</strong> <strong>Compression</strong> (India)<br />
Pvt. Ltd.<br />
2004 Hydrogen feed gas compressor for a GTL plant<br />
Formation of <strong>Burckhardt</strong> <strong>Compression</strong> (India)<br />
Pvt. Ltd.<br />
2003 Complete turnkey CNG stations for Bangladesh<br />
2002 200 bar Helium compressor<br />
Milestones in our Company History<br />
Headquarters<br />
<strong>Burckhardt</strong> <strong>Compression</strong> AG<br />
Im Link 5, P.O. Box 65<br />
CH-8404 Winterthur<br />
Switzerland<br />
Tel. +41 (0)52 262 55 00<br />
Fax +41 (0)52 262 00 51<br />
info@burckhardtcompression.com<br />
www.burckhardtcompression.com<br />
Compressors for a Lifetime<br />
<strong>Burckhardt</strong><br />
<strong>Compression</strong><br />
2001 Commencement of export of CNG compressor<br />
2000 17 CNG Stations for Delhi<br />
th<br />
1999 100 compressor delivered<br />
1996 Breathing air compressors<br />
®<br />
Laby packaging for oxygen service<br />
1995 First argon gas compressor<br />
®<br />
1994 First Laby local packaging (Nitrogen gas)<br />
1992 First 350 bar hydrogen gas compressor<br />
1991 First complete CNG station in Gujarat<br />
1998 Sulzer Corporation establishes a joint venture<br />
company in Pune called Sulzer India Ltd.<br />
Subsidiary<br />
<strong>Burckhardt</strong> <strong>Compression</strong> (India) Pvt. Ltd.<br />
Gat No. 304, Village Kondhapuri<br />
Pune-Nagar Road, Taluka Shirur<br />
Dist. Pune, Maharashtra. India. 412 209<br />
Tel. +91 (0)2137 669400, 270254<br />
Fax +91 (0)2137 669496, 270232<br />
info.india@burckhardtcompression.com<br />
www.bc-india.com<br />
Delhi Hyderabad Kolkata Vadodara<br />
Tel. +91 (0)11 22430001 Tel. +91 (0) 40 39106142 Tel. +91 (0)33 22276952 Tel. +91 (0)265 6451670 / 78<br />
Fax +91 (0)11 22430004 Fax +91 (0) 40 39106140 Fax +91 (0)33 22276955 Fax +91 (0)265 2243972<br />
For all your queries, you can call us on our Toll Free No.- 1800 209 6694 Or SMS - BCP Your query to 57333<br />
The content and information mentioned in this brochure is being constantly updated. Hence, it is not binding on <strong>Burckhardt</strong> <strong>Compression</strong> (India) Pvt. Ltd.<br />
Sales/023-00
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