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Program Information Mobile Hydraulics, Mobile ... - ERGOVIAL

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Industrial<br />

<strong>Hydraulics</strong><br />

Electric Drives<br />

and Controls<br />

Linear Motion and<br />

Assembly Technologies Pneumatics<br />

<strong>Program</strong> <strong>Information</strong><br />

<strong>Mobile</strong> <strong>Hydraulics</strong>,<br />

<strong>Mobile</strong> Electronics, Gears<br />

The Drive & Control Company<br />

Service<br />

Automation<br />

<strong>Mobile</strong><br />

<strong>Hydraulics</strong>


Welcome to the World of <strong>Mobile</strong> <strong>Hydraulics</strong><br />

Rexroth can supply all the components,<br />

modules and systems you<br />

need to drive and control your<br />

mobile machines mechanically,<br />

hydraulically and electronically.<br />

Rexroth is offering in the <strong>Mobile</strong><br />

<strong>Hydraulics</strong> technology field a portfolio<br />

of products unrivalled on<br />

the market. This portfolio is subdivided<br />

into seven sectors: axial<br />

piston units, external gear units,<br />

radial piston motors, mobile<br />

controls, gears, mobile electronics<br />

and mobile service. The hydraulic<br />

solutions supplied by our company<br />

are “cast in one”, so that you can<br />

rely on components and services<br />

that are among the best in their<br />

class. Ours is the largest and<br />

most extensive range of mobile<br />

hydraulics products in the world.<br />

In addition, you can also profit<br />

from our unique industry, applications<br />

and development knowhow.<br />

Our engineers develop complete<br />

operational system solutions<br />

with perfectly matched components<br />

and the fewest possible interfaces<br />

in close cooperation with you<br />

in special Applications Centers.<br />

The synergistic potential inherent<br />

in our association with Bosch<br />

Rexroth AG is consistently utilized.<br />

Supplementary services and worldwide<br />

customer service round off<br />

the range.<br />

In short: Rexroth is your competent<br />

partner and supplier for all drive<br />

and control systems for mobile<br />

machines.<br />

Axial Piston Units<br />

External Gear Units<br />

Radial Piston Motors<br />

<strong>Mobile</strong> Controls<br />

Gears<br />

<strong>Mobile</strong> Electronics<br />

Accumulators<br />

<strong>Mobile</strong> <strong>Hydraulics</strong> Service<br />

3<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8


4<br />

1<br />

2<br />

3<br />

4<br />

Contents<br />

Axial Piston Units 9<br />

Type Size Page<br />

Fixed displacement pumps A2FO 5...1000 10<br />

A4FO 16...500 11<br />

KFA 23...107 12<br />

Variable displacement pumps KVA 55...107 13<br />

A4VG 28...250 14<br />

A4VTG 56...90 14<br />

A10VG 18...63 15<br />

A10VO/3 18...140 16<br />

A10VO/5 10...85 17<br />

A10CO 45 17<br />

A11VO 40...260 18<br />

A4VSO 355...1000 19<br />

A7VO 55...1000 20<br />

A8VO 28...200 21<br />

Fixed displacement motors A2FM 5...1000 22<br />

A2FE 28...355 22<br />

A4FM 22...500 23<br />

A10FM 18...63 24<br />

A10FE 23...63 24<br />

A10FSM 18 24<br />

Variable displacement motors A6VM 28...1000 25<br />

A6VE 28...250 25<br />

A10VM 28...63 26<br />

A10VE 28...63 26<br />

External Gear Units 27<br />

Pumps 28 – 30<br />

Motors 31– 32<br />

Electrohydraulic pumps 33<br />

Compact units 34<br />

Hydrostatic fan drive 35<br />

Radial Piston Motors 37<br />

<strong>Mobile</strong> Controls 41<br />

Page<br />

Type Size Page<br />

MCR 03, 05, 10 160...1340 38<br />

MCR 15, 20 1130...3000 39<br />

Type Page<br />

Control blocks Open center control block MO 42<br />

Open center control block M8 43<br />

LUDV control block M6 44<br />

LUDV control block M7 45<br />

Load sensing control block M4 46<br />

Load sensing control block MP 47<br />

LUDV control block SX 48<br />

Open center control block SM 49<br />

Open center control block SB1-OC 50<br />

Load sensing control block SB12LS 51<br />

Load sensing control block SB23LS 52<br />

LUDV control block EHM18 53


<strong>Mobile</strong> Controls 41 4<br />

Type Page<br />

Control blocks Central hydraulics for tractors CHP 54<br />

Electronic and hydraulic hitch control EHR 55<br />

<strong>Mobile</strong> valves Flow divider MH2FA 56<br />

Stabilization module MHRSM 56<br />

Cylinder safety lock valve MHRB 57<br />

Check-Q-meter FD 57<br />

Screw-in valves FTWE.K, FTDRE.K, MHDRE.K 58<br />

Screw-in valves MHDB, MHSV, MHSVL, MH2DB 59<br />

Directional seat valves KSE 60<br />

Directional slide valves KKE 60<br />

Proportional directional valves KKS 61<br />

Proportional pressure relief valves KBPS 61<br />

Pressure, flow, check valves 62<br />

Pilot oil supply systems MHSTE 63<br />

Pilot control devices Hydraulic and electronic pilot control devices TH 63<br />

Brakes Hydraulic remotely powered braking systems LT 64<br />

Trailer brake valves 65<br />

Steering units Hydrostatic steering units LAG 66<br />

Priority valves LPS 67<br />

Steering columns and sensors LAB 67<br />

Gears 69 5<br />

Type Page<br />

HYDROTRAC compact drives GFT 70<br />

MOBILEX travel drives GFA 70<br />

MOBILEX swing drives GFB 71<br />

MOBILEX winch drives GFT-W 71<br />

HYDRODRIVE shaft-mounted drives GMH 72<br />

REDULUS planetary gears GME 72<br />

Planetary gears for wind power plants 72<br />

<strong>Mobile</strong> Electronics 73 6<br />

Electronic control units 74<br />

Accessories and amplifiers 75<br />

Sensors 76<br />

Input devices and control panels 77<br />

Parameterization and programming tools 78<br />

Application software for control units 79<br />

System solutions 80 – 81<br />

Interfaces for mobile electronics 82<br />

Accumulators 83 7<br />

Hydropneumatic accumulators and accessories for accumulators 84<br />

<strong>Mobile</strong> <strong>Hydraulics</strong> Service 85 8<br />

Page<br />

Page<br />

5


6<br />

Application Examples<br />

Excavators, mini-excavators, backhoe loaders, wheel loaders, skid steer loaders,<br />

crawler loaders, bulldozers, road rollers, pavers<br />

Drilling equipment, cranes, fork lift trucks, telehandlers,<br />

portal-type fork lift trucks, aerial work platforms, snow groomers<br />

Concrete pumps, mobile concrete mixers, commercial vehicles,<br />

municipal vehicles, forestry machinery, agricultural machinery, wind power plants


Product Segments of <strong>Mobile</strong> <strong>Hydraulics</strong><br />

Axial Piston Units<br />

External Gear Units<br />

Radial Piston Motors<br />

<strong>Mobile</strong> Controls<br />

Gears<br />

<strong>Mobile</strong> Electronics<br />

Accumulators<br />

Fixed displacement pumps, variable displacement pumps,<br />

fixed displacement motors, variable displacement motors<br />

External gear pumps, external gear motors, compact units<br />

Control blocks, mobile valves, pilot control devices, brakes, steering units<br />

Travel drives, swing drives, winch drives,<br />

planetary gears, shaft-mounted drives<br />

Control units, amplifiers, sensors, input devices, control panels, parameterization<br />

and programming tools, application software and system solutions<br />

<strong>Mobile</strong> <strong>Hydraulics</strong> Service 8<br />

7<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7


Axial Piston Units<br />

Axial piston units are available in<br />

the form of pumps and motors in<br />

bent axis design or swashplate design<br />

for medium and high pressure<br />

ranges. They are the main components<br />

in the hydrostatic transmission.<br />

Compact size and high<br />

power density, economy and reliability<br />

are characteristic advantages<br />

promoting the use of hydrostatic<br />

transmissions, together with the<br />

fact that they meet the demand for<br />

high speed and high torque, as well<br />

as optimum efficiency.<br />

Characteristics:<br />

U Open and/or closed circuit<br />

U Displacement volume<br />

5 to 1000 cm 3<br />

U Nominal pressure up to<br />

450 bar<br />

U Maximum speed up to<br />

11,000 rpm<br />

U Maximum power output<br />

933 kW<br />

Our versatile transmissions for<br />

mobile applications can be combined<br />

in a variety of ways with<br />

pumps, motors and open or closed<br />

loop control devices to offer the<br />

optimum design for every drive<br />

application and every power range.<br />

Special advantages:<br />

U Infinitely variable speed setting<br />

at constant or variable input<br />

speed<br />

U Direct, jerk-free change of<br />

direction of rotation<br />

U Easy, ergonomically favourable<br />

operation<br />

U High turnaround<br />

U Automatic torque conversion<br />

Axial piston pumps and motors<br />

are used for the propel drive and<br />

implement hydraulics in a wide<br />

variety of mobile machines.<br />

9<br />

1


10 Axial Piston Units<br />

1<br />

Fixed Displacement Pump A2FO<br />

Sizes 5...1000<br />

Axial tapered piston bent axis design<br />

Series 6<br />

Open circuits<br />

Nominal pressure<br />

Size 5 315 bar<br />

Sizes 10...200 400 bar<br />

Sizes 250...1000 350 bar<br />

Peak pressure<br />

Size 5 350 bar<br />

Sizes 10...200 450 bar<br />

Sizes 250...1000 400 bar<br />

The standard fixed displacement<br />

pump for all areas of application in<br />

open circuits<br />

U Service ports SAE or thread<br />

U Shaft end parallel with key or<br />

spline shaft<br />

U Long-life bearings possible<br />

(sizes 250…1000)<br />

Detailed information:<br />

A2FO RE 91 401<br />

A2FM/A2FE/A2FO RE 98 212<br />

Size 5 10 12 16 23 28 32 45 56 63 80<br />

Displacement Vg cm 3<br />

4,93 10,3 12 16 22,9 28,1 32 45,6 56,1 63 80,4<br />

Speed 1)<br />

nmax rpm 5600 3150 3150 3150 2500 2500 2500 2240 2000 2000 1800<br />

Flow at nmax qVmax L/min 27,6 32,4 37,8 50 57 70 80 102 112 126 144<br />

Power �p = 400 bar Pmax kW 14,5 2) 21,6 25 34 38 47 53 68 75 84 96<br />

Torque �p = 400 bar Tmax Nm 24,7 2) 65 76 101 145 178 203 290 356 400 511<br />

Weight (approx.) m kg 2,5 6 6 6 9,5 9,5 9,5 13,5 18 18 23<br />

Size 90 107125 160 180 200 250 355 500 710 1000<br />

Displacement V g cm 3<br />

Speed 1)<br />

90 106,7 125 160,4 180 200 250 355 500 710 1000<br />

n max rpm 1800 1600 1600 1450 1450 1550 1500 1320 1200 1200 950<br />

Flow at n max q Vmax L/min 162 170 200 232 261 310 375 469 600 826 950<br />

Power �p = 400 bar P max kW 108 114 133 155 174 207 219 3)<br />

273 3) 350 3) 497 3) 554 3)<br />

Torque �p = 400 bar T max Nm 572 678 795 1020 1145 1272 1393 3) 1978 3) 2785 3) 3955 3) 5570 3)<br />

Weight (approx.) m kg 23 32 32 45 45 66 73 110 155 322 336<br />

1) These values are valid at an absolute pressure of 1 bar in suction port S<br />

2) �p = 315 bar<br />

3) �p = 350 bar


Fixed Displacement Pump A4FO<br />

Size 16...500<br />

Axial piston swashplate design<br />

Series 3<br />

Sizes 16...40 and 125...500<br />

Series 1<br />

Size 71<br />

Open circuits<br />

Nominal pressure<br />

Sizes 16...40 400 bar<br />

Sizes 71...500 350 bar<br />

Peak pressure<br />

Sizes 16...40 450 bar<br />

Sizes 71...500 400 bar<br />

Size 16 22 28 40 71 125 250 500<br />

Displacement V g cm 3<br />

Speed 1)<br />

16 22 28 40 71 125 250 500<br />

n max rpm 4000 3600 3000 2750 2200 1800 1500 3) 1320 3)<br />

Flow at n max q Vmax L/min 64 79 84 110 152 225 375 660<br />

Power �p = 400 bar P max kW 43 53 56 73 91 2)<br />

131 2) 219 2)<br />

Torque �p = 400 bar T max Nm 102 140 178 254 395 2) 696 2) 1391 2) 2783 2)<br />

Weight (approx.) m kg 13,5 13,5 13,5 16,5 34 61 120 220<br />

1) These values are valid at an absolute pressure of 1 bar in suction port S<br />

Fixed displacement pump with<br />

possibility of through-drive for<br />

mounting further pumps up to the<br />

same size.<br />

Operation with HF pressure fluids<br />

is possible with reduced technical<br />

dat (Sizes 71...500)<br />

Sizes 16...40 2-hole flange<br />

Sizes 71...250 4-hole flange<br />

Size 500 8-hole flange<br />

2) �p = 350 bar<br />

Detailed information:<br />

A4FO RE 91 455<br />

385 2)<br />

3) Higher speeds permissible for High-Speed version<br />

11<br />

1


12 Axial Piston Units<br />

1<br />

Fixed Displacement Pump KFA<br />

Sizes 23…107<br />

Axial tapered piston bent axis design<br />

Series 6<br />

Open circuits<br />

Nominal pressure 300 bar<br />

Peak pressure 350 bar<br />

Fixed displacement pump for<br />

working equipment in commercial<br />

vehicles, such as street tippers,<br />

dump trucks, HGV loading cranes,<br />

tankers, street cleaning vehicles,<br />

special vehicles, etc.<br />

These pumps are suitable for<br />

current HGV European standard<br />

gearboxes and meet all the demands<br />

placed on hydraulic drives<br />

in these areas.<br />

U No leakage line required<br />

U Simple change of direction of<br />

rotation<br />

Size 23 32 45 63 80 107<br />

Displacement Vg cm 3<br />

22,9 32 45,6 63 80,4 106,7<br />

Speed 1)<br />

nmax rpm 2500 2500 2240 2000 1800 1600<br />

Flow at nmax qVmax L/min 57 80 102 126 144 170<br />

Power �p = 300 bar Pmax kW 29 40 51 63 72 85<br />

Torque �p = 300 bar Tmax Nm 109 153 218 301 384 509<br />

Weight (approx.) m kg 5,8 5,8 8,0 9,0 11,6 14,5<br />

1)<br />

These values are valid at an absolute pressure of 1 bar in suction port S<br />

Detailed information:<br />

KFA RE 91 501<br />

KFA/KVA RE 98 207


Variable Displacement Pump KVA<br />

Sizes 55…107<br />

Axial tapered piston bent axis design<br />

Series 6<br />

Open circuits<br />

Nominal pressure 300 bar<br />

Peak pressure 350 bar<br />

Size 55 80 107<br />

Displacement V g max cm 3<br />

Speed 1)<br />

54,8 80 107<br />

at V g max n max rpm 2500 2240 2150<br />

Flow at n max q Vmax L/min 137 179 230<br />

Power �p = 300 bar P max kW 69 90 115<br />

Torque �p = 300 bar Tmax Nm 261 382 510<br />

Weight (approx.) m kg 16 20 24<br />

1)<br />

These values are valid at an absolute pressure of 1 bar in suction port S<br />

2)<br />

�p = 315 bar<br />

DRS<br />

Constant pressure control<br />

with load-sensing function<br />

p B<br />

V g min<br />

V gmax<br />

EP<br />

Electrical control with<br />

proportional solenoid<br />

I<br />

V g min<br />

Variable displacement pump for<br />

demanding applications and easy<br />

control of working equipment in<br />

commercial vehicles, e.g. HGV<br />

loading cranes, generator drives,<br />

compressor drives, drives for air<br />

conditioning systems, fan drives,<br />

etc.<br />

These pumps are suitable for<br />

current HGV European standard<br />

gearboxes and meet all the demands<br />

placed on hydraulic drives<br />

in these areas.<br />

V g max<br />

V g = Displacement<br />

p B = Working pressure<br />

I = Pilot current<br />

Detailed information:<br />

KVA RE 92 250<br />

KFA/KVA RE 98 207<br />

3) �p = 350 bar<br />

13<br />

1


14 Axial Piston Units<br />

1<br />

Variable Displacement Pump A4VG<br />

Sizes 28...250<br />

Axial piston swashplate design<br />

Series 3<br />

Closed circuits<br />

Nominal pressure 400 bar<br />

Peak pressure 450 bar<br />

A4VG<br />

Standard design pump<br />

A4VTG<br />

Special design for use in mobile<br />

concrete mixers<br />

Variable displacement pump, reversible,<br />

with all components for<br />

operation in the closed circuit<br />

U Integrated auxiliary pump for<br />

boost and pilot oil supply<br />

U Combined high-pressure relief/<br />

anti-cavitation check valves<br />

U Boost pressure relief valve<br />

U Through-drive possibility for<br />

mounting further pumps up<br />

to the same size, formation of<br />

combination pumps<br />

U Large variety of controls<br />

Detailed information:<br />

A4VG 28…250 RE 92 003<br />

A4VTG 56…90 RE 92 012<br />

A4VG/A4VTG RE 98 205<br />

Size A4VG 28 40 56 71 90 125 180 250<br />

A4VTG – – 56 71 90 – – –<br />

Displacement Vg max cm 3<br />

28 40 56 71 90 125 180 250<br />

Speed at Vg max nmax rpm 4250 4000 3600 3300 3050 2850 2500 2400<br />

1)<br />

nmax interm. rpm 5000 5000 4500 4100 3800 3450 3000 2700<br />

Flow at nmax qVmax L/min 119 160 202 234 275 356 450 600<br />

Power �p = 400 bar Pmax kW 79 107 134 156 183 237 300 400<br />

Torque �p = 400 bar Tmax Nm 178 254 356 451 572 795 1144 1590<br />

Weight (approx.) (without through-drive) m kg 29 31 38 50 60 80 101 156<br />

1) Intermittent maximum speed: – at high idle – at overspeed: �p = 70…150 bar and Vg max – at reverse peaks: �p < 300 bar and t < 5 s<br />

DG<br />

Hydraulic control,<br />

directly operated,<br />

pressure dependent<br />

–V gmax<br />

p St<br />

p St<br />

+V gmax<br />

HD<br />

Hydraulic control,<br />

pilot pressure<br />

dependent<br />

–V gmax<br />

p St<br />

p St<br />

+V gmax<br />

HW<br />

Hydraulic control,<br />

position dependent<br />

–V gmax<br />

+V g max<br />

EP<br />

Electrical control<br />

with proportional<br />

solenoid<br />

–V g max<br />

I<br />

I<br />

+V gmax<br />

EZ<br />

Electrical two-point<br />

control with<br />

switching solenoid<br />

DA<br />

Hydraulic control,<br />

speed dependent<br />

V g = Displacement<br />

p St = Pilot pressure<br />

� = Swivel angle<br />

I = Pilot current


Variable Displacement Pump A10VG<br />

Sizes 18…63<br />

Axial piston swashplate design<br />

Series 1<br />

Closed circuits<br />

Nominal pressure 300 bar<br />

Peak pressure 350 bar<br />

Variable displacement pump, reversible,<br />

with all components for<br />

operation in the closed circuit.<br />

U For applications in the medium<br />

pressure range up to 350 bar<br />

U Through-drive possibility for<br />

mounting further pumps up to<br />

the same size, formation of<br />

combination pumps<br />

U Integrated auxiliary pump for<br />

boost and pilot oil supply<br />

U Large variety of controls<br />

Size 18 28 45 63<br />

Displacement V g max cm 3<br />

Detailed information:<br />

A10VG RE 92 750<br />

A10VG RE 98 206<br />

1) Intermittent maximum speed: – at high idle – at overspeed: �p = 70…150 bar and Vg max – at reverse peaks: �p < 300 bar and t < 5 s<br />

MD<br />

Mechanical rotary<br />

shaft control<br />

(only for size 18)<br />

–V g max<br />

+V g max<br />

DG<br />

Hydraulic control,<br />

directly operated,<br />

pressure dependent<br />

–V gmax<br />

p St<br />

p St<br />

+V gmax<br />

HD<br />

Hydraulic control,<br />

pilot pressure<br />

dependent<br />

–V gmax<br />

p St<br />

p St<br />

+V gmax<br />

HW<br />

Hydraulic control,<br />

position dependent<br />

–V gmax<br />

18 28 46 63<br />

Speed n max rpm 4000 3900 3300 3000<br />

1)<br />

nmax interm.<br />

rpm 5200 4500 3800 3500<br />

Flow at n max q Vmax L/min 72 109 152 189<br />

Power �p = 300 bar P max kW 36 55 76 95<br />

Torque �p = 300 bar Tmax Nm 86 134 219 301<br />

Weight (approx.) m kg 14 25 27 39<br />

+V g max<br />

EP<br />

Electrical control<br />

with proportional<br />

solenoid<br />

–V g max<br />

I<br />

I<br />

+V gmax<br />

EZ<br />

Electrical twopoint<br />

control<br />

with switching<br />

solenoid<br />

DA<br />

V g = Displacement<br />

p St = Pilot pressure<br />

� = Swivel angle<br />

I = Pilot current<br />

Hydraulic control,<br />

speed dependent<br />

(not for size 18)<br />

15<br />

1


16 Axial Piston Units<br />

1<br />

Variable Displacement Pump A10VO/3<br />

Sizes 18…140<br />

Axial piston swashplate design<br />

Series 3<br />

Open circuits<br />

Nominal pressure 280 bar<br />

Peak pressure 350 bar<br />

Through-drive possibility for<br />

mounting further pumps up to the<br />

same size (combination pump)<br />

Size A10VO/3 28 45 71 100 140<br />

A10VSO 18<br />

Displacement Vg max cm 3<br />

18 28 45 71 100 140<br />

Speed 1)<br />

at Vg max nmax rpm 3300 3000 2600 2) 2200 2) 2000 2) 1800 2)<br />

Flow at nmax qVmax L/min 59,4 84 117 156 200 252<br />

Power �p = 280 bar Pmax kW 27,7 39 55 73 93 118<br />

Detailed information:<br />

A10VSO 18 RE 92 712<br />

A10VO/3 28...140 RE 92 701<br />

A10VO ED RE 92 707<br />

A10VO RE 98 217<br />

Torque �p = 280 bar Tmax Nm 80 125 200 316 445 623<br />

Weight (approx.) m kg 12 15 21 33 45 60<br />

1)<br />

These values are valid at an absolute pressure of 1 bar in suction port S<br />

2)<br />

Higher speeds permissible for High-Speed version<br />

DR<br />

Pressure<br />

controller<br />

p B<br />

V g min<br />

V gmax<br />

DFR<br />

Pressure and<br />

flow controller<br />

p B<br />

V g min<br />

V gmax<br />

DFLR 3)<br />

Pressure, flow<br />

and power<br />

controller<br />

p B<br />

V g min<br />

V gmax<br />

DFE1<br />

Pressure and<br />

flow controller,<br />

electronic<br />

V g, p B<br />

p Soll<br />

U<br />

FHD 3)<br />

Flow controller,<br />

pilot pressure<br />

dependent, with<br />

pressure control<br />

p St<br />

V g min<br />

V gmax<br />

ED<br />

Electrohydraulic<br />

pressure control<br />

p B<br />

I<br />

Vg = Displacement<br />

U = Control voltage<br />

p B = Working pressure<br />

p St = Pilot pressure<br />

I = Current intensity<br />

3) Not for size 18


Variable Displacement Pump A10VO/5<br />

A10VO/5<br />

Standard design pump<br />

Sizes 10…85<br />

Axial piston swashplate design<br />

Series 5<br />

Open circuits<br />

Nominal pressure 250 bar<br />

Peak pressure 315 bar<br />

Variable displacement pump for<br />

pressure ranges up to max. 315 bar<br />

U Short recovery times and<br />

favourable power/weight ratio<br />

U Through-drive possibility for<br />

mounting further pumps up to<br />

the same size (combination<br />

pump)<br />

1) These values are valid at an absolute pressure of 1 bar in suction port S<br />

A10CO<br />

Compact unit<br />

Size 45<br />

Axial piston swashplate design<br />

Series 5<br />

Open circuits<br />

Nominal pressure 250 bar<br />

Peak pressure 315 bar<br />

Central hydraulic unit for mounting<br />

on the transmission output in<br />

mobile applications.<br />

U Integrated feed pump and<br />

pressure relief valve<br />

U Possibility for mounting a filter<br />

Detailed information:<br />

A10VSO 10 RE 92 713<br />

A10VO/5 28...85 RE 92 703<br />

A10VO ED RE 92 707<br />

A10CO RE 92 730<br />

A10VO RE 98 217<br />

Size A10VO/5 28 45 60 85 A10CO 45<br />

A10VSO 10<br />

Displacement V g max cm 3<br />

Speed 1)<br />

10,5 28 45 60 85 45<br />

at V g max n max rpm 3600 3000 2600 2) 2700 2500 2750<br />

Flow at n max q Vmax L/min 37,8 84 117 162 213 123<br />

Power �p = 250 bar P max kW 15,7 35 49 68 89 52<br />

Torque �p = 250 bar T max Nm 41,7 111 179 238 338 181<br />

Weight (approx.) m kg 8 14 18 22 34 27<br />

DR<br />

Pressure<br />

controller<br />

p B<br />

V g min<br />

V gmax<br />

DFR<br />

Pressure and<br />

flow controller<br />

p B<br />

V g min<br />

V gmax<br />

ED 3)<br />

Electrohydraulic<br />

pressure control<br />

p B<br />

I<br />

2) Higher speeds permissible for High-Speed version<br />

V g = Displacement<br />

p B = Working pressure<br />

I = Current intensity<br />

3) Not for size 10<br />

17<br />

1


18 Axial Piston Units<br />

1<br />

Variable Displacement Pump A11VO<br />

Sizes 40…260<br />

Axial piston swashplate design<br />

Series 1<br />

Open circuits<br />

Nominal pressure 350 bar<br />

Peak pressure 400 bar<br />

Size A11VO 40 60 75 95 130 1)<br />

U Hydraulic and electrical stroke<br />

limiter<br />

U Swivel angle indicator<br />

Detailed information:<br />

A11VO RE 92 500<br />

A11VLO RE 92 500<br />

A11VO/A11VLO RE 98 210<br />

A11VLO (with charging pump) 130 190 260<br />

Displacement V g max cm 3<br />

Speed 2)<br />

190 1)<br />

260<br />

42 58,3 74 93,8 130 192,7 260 130 192,7 260<br />

at V g max n max rpm 3000 2700 2550 2350 2100 2100 1800 2500 3) 2500 3) 2300 3)<br />

Flow at n max q Vmax L/min 126 157 188 220 273 405 468 325 482 598<br />

Power �p = 350 bar P max kW 73 92 110 129 159 236 273 190 281 349<br />

Torque �p = 350 bar Tmax Nm 234 324 412 522 724 1073 1448 723 1073 1448<br />

Weight (approx.) m kg 28 36 45 53 66 95 126 69 100 130<br />

1) 2)<br />

Sizes 145 and 210 on request These values are valid at an absolute pressure of 1 bar in suction port S<br />

3)<br />

These values are valid at an absolute pressure of 0,8 bar in suction port S<br />

DR<br />

Pressure controller<br />

controller<br />

p B<br />

V g min<br />

V gmax<br />

LR<br />

Power controller<br />

controller<br />

p B<br />

V g min mi n<br />

V g max ma x<br />

HD<br />

Hydraulische<br />

Hydraulic control,<br />

Verstellung, pilot pressure<br />

steuerdruck-<br />

dependent<br />

abhängig<br />

p St<br />

V g min<br />

Variable displacement pump, open<br />

circuit.<br />

Particularly high speeds are possible<br />

with version A11VLO with charging<br />

pump (impeller).<br />

Additional equipment, depending<br />

on control unit<br />

U Pressure cut-off<br />

U Pressure controller, remotely<br />

controlled<br />

U Pressure controller for parallel<br />

operation<br />

U Cross-sensing control<br />

U Load-sensing control<br />

U Load limiting control<br />

V g max<br />

EP<br />

Elektrische Electrical control<br />

Verstellung, with proportional<br />

mit solenoid Proportionalmagnet<br />

I<br />

V g min<br />

V g max<br />

V g = Displacement<br />

p St = Pilot pressure<br />

I = Current intensity<br />

p B = Working pressure


Variable Displacement Pump A4VSO<br />

Sizes 355…1000<br />

Axial piston swashplate design<br />

Series 3<br />

Open circuits<br />

Nominal pressure 350 bar<br />

Peak pressure 400 bar<br />

Size 355 500 750 1000<br />

Displacement V g max cm 3<br />

Speed 1)<br />

n max rpm 1500 2)<br />

355 500 750 1000<br />

1320 2)<br />

1200 1000<br />

Flow at n max q Vmax L/min 533 660 900 1000<br />

Power p = 350 bar P max kW 311 385 525 583<br />

Torque p = 350 bar Tmax Nm 1976 2783 4174 5565<br />

Weight (approx.) m kg 207 320 460 605<br />

1)<br />

These values are valid at an absolute pressure of 1 bar in suction port S<br />

2)<br />

Higher speeds permissible for High-Speed version<br />

HD<br />

Hydraulic control,<br />

pilot pressure<br />

dependent<br />

p St<br />

LR3D<br />

Power controller,<br />

remotely controlled<br />

with pressure cut-off<br />

p B<br />

Vg min Vg max Vg mi n Vg ma x<br />

p st<br />

Variable displacement pump for<br />

use in applications requiring very<br />

large volumes, e.g. in large cranes,<br />

mining excavators, winches, etc.<br />

U 100% through-drive possibility<br />

Detailed information:<br />

A4VSO RE 92050<br />

A4VSO...LR3 RE 92064<br />

A4VSO...HD RE 92080<br />

A4VSO RE 98208<br />

V g = Displacement<br />

p St = Pilot pressure<br />

p B = Working pressure<br />

19<br />

1


20 Axial Piston Units<br />

1<br />

Variable Displacement Pump A7VO<br />

Sizes 55…1000<br />

Axial tapered piston bent axis design<br />

Series 6<br />

Open circuits<br />

Nominal pressure 350 bar<br />

Peak pressure 400 bar<br />

Robust, for versatile use in open<br />

circuits<br />

U Long-life bearings for longer<br />

bearing life (sizes 250…1000)<br />

U Visual or electrical swivel angle<br />

indicator on request<br />

(Sizes 250...1000)<br />

Size 55 80 107160 250 355 500 1000<br />

Displacement Vg max cm 3<br />

54,8 80 107 160 250 355 500 1000<br />

Speed 1)<br />

at Vg max nmax rpm 2500 2240 2150 1900 1500 1320 1200 950<br />

Flow at nmax qVmax L/min 137 179 230 304 375 469 600 950<br />

Power �p = 350 bar Pmax kW 80 105 134 177 212 265 340 538<br />

Torque �p = 350 bar Tmax Nm 305 446 596 891 1391 1976 2783 5565<br />

Weight (approx.) m kg 25 40 49 71 102 173 234 450<br />

1)<br />

These values are valid at an absolute pressure of 1 bar in suction port S<br />

DR<br />

Pressure<br />

controller<br />

p B<br />

V g min<br />

V gmax<br />

LR<br />

Power<br />

controller<br />

p B<br />

V g mi n<br />

V g ma x<br />

HD<br />

Hydraulic control,<br />

pilot pressure<br />

dependent<br />

p St<br />

V g min<br />

V g max<br />

EP<br />

Electrical control<br />

with proportional<br />

solenoid<br />

I<br />

V g min<br />

V g max<br />

Detailed information:<br />

A7VO 55...160 RE 92 202<br />

A7VO 250...1000 RE 92 203<br />

A7VO/A8VO RE 98 211<br />

V g = Displacement<br />

p St = Pilot pressure<br />

I = Current intensity<br />

p B = Working pressure


Variable Displacement Double Pump A8VO<br />

Sizes 28…200<br />

Axial tapered piston bent axis design<br />

Series 6<br />

Open circuits<br />

Nominal pressure 350 bar<br />

Peak pressure 400 bar<br />

Variable displacement double<br />

pump for machines with multicircuit<br />

operation in the open circuit,<br />

such as excavators, cranes,<br />

drilling equipment, etc.<br />

The range of control equipment<br />

and the supplementary equipment<br />

are tailored to the specific requirements.<br />

Supplementary equipment:<br />

U Integrated auxiliary pump with<br />

pressure relief valve, optionally<br />

with additional pressure reducing<br />

valve<br />

U Power take-off for mounting<br />

gear pumps and axial piston<br />

pumps<br />

U Individual controller<br />

U Overload control<br />

U Power train<br />

U Hydraulic stroke limiter<br />

Detailed information:<br />

A8VO RE 93 010<br />

A7VO/A8VO RE 98 211<br />

Size 28 55 80 107140 200<br />

Displacement (per rotary group) Vg max cm 3<br />

28,1 54,8 80 107 140 200<br />

Speed 1) (i = 1) nmax rpm 2300 2)<br />

2500 2240 2150 2100 2100<br />

Flow at nmax qVmax L/min 2 x 88 2 x 137 2 x 179 2 x 230 2 x 294 2 x 420<br />

Power �p1 + �p2 = 700 bar Pmax kW 72,5 3)<br />

160 209 268 294 4)<br />

350 3)<br />

Torque �p1 + �p2 = 700 bar T max Nm 218 3)<br />

611 891 1192 1337 4)<br />

Weight (approx.) m kg 60 78 82 105 120 182<br />

1) These values are valid at an absolute pressure of 1 bar in suction port S 2) i = 0,73 3) �p1 + �p2 = 500 bar (Sizes 28, 200) 4) �p1 + �p2 = 600 bar (Size 140)<br />

SR<br />

Summation power controller<br />

(hyperbolic control),<br />

size 28<br />

p B1 + p B2<br />

V g mi n<br />

V g ma x<br />

LA0<br />

Individual power controller<br />

(spring control),<br />

sizes 55…200<br />

p B1 + p B2<br />

V g mi n<br />

V g ma x<br />

LA1<br />

Individual power controller<br />

with load limiting<br />

control (spring control),<br />

sizes 55…200<br />

p B1 + p B2<br />

V g mi n<br />

V g ma x<br />

p st<br />

1592 3)<br />

V g = Displacement<br />

p B1 = Working pressure, 1st pump<br />

p B2 = Working pressure, 2nd pump<br />

21<br />

1


22 Axial Piston Units<br />

1<br />

Fixed Displacement Motor A2FM<br />

Sizes 5...1000<br />

Axial tapered piston bent axis design<br />

Series 6<br />

Open and closed circuits<br />

Nominal pressure<br />

Size 5 315 bar<br />

Sizes 10...200 400 bar<br />

Sizes 250...1000 350 bar<br />

Peak pressure<br />

Size 5 350 bar<br />

Sizes 10...200 450 bar<br />

Sizes 250...1000 400 bar<br />

1) Overspeed for unload and overrun operations �p < 150 bar and t < 5 s<br />

A2FM<br />

Standard design motor<br />

A2FE<br />

Plug-in design motor, preferably<br />

for installation in mechanical gearboxes,<br />

e.g. Turas gearboxes<br />

Supplementary equipment:<br />

U Brake valves can be fitted<br />

directly<br />

U Integrated pressure relief valve<br />

possible<br />

U Integrated or built-on flushing<br />

and boost pressure valves<br />

U Suitable for use as pump in<br />

closed circuits<br />

U Long-life bearings possible<br />

(sizes 250…1000)<br />

2) �p = 315 bar<br />

Detailed information:<br />

A2FM 5...1000 RE 91 001<br />

A2FE 28...355 RE 91 008<br />

A2FM/A2FE/A2FO RE 98 212<br />

Size A2FM 5 10 12 16 23 28 32 45 56 63 80<br />

A2FE – – – – – 28 32 45 56 63 80<br />

Displacement V g cm 3<br />

Size A2FM 90 107125 160 180 200 250 355 500 710 1000<br />

A2FE 90 107125 160 180 – 250 355 – – –<br />

Displacement V g cm 3<br />

4,93 10,3 12 16 22,9 28,1 32 45,6 56,1 63 80,4<br />

Speed n max rpm 10000 8000 8000 8000 6300 6300 6300 5600 5000 5000 4500<br />

1)<br />

nmax interm. rpm 11000 8800 8800 8800 6900 6900 6900 6200 5500 5500 5000<br />

Input flow at n max q Vmax L/min 49 82 96 128 144 176 201 255 280 315 360<br />

Torque �p = 400 bar Tmax Nm 24,7 2) 65 76 100 144 178 204 290 356 400 508<br />

Weight (approx.) m kg 2,5 5,4 5,4 5,4 9,5 9,5 9,5 13,5 18 18 23<br />

90 106,7 125 160,4 180 200 250 355 500 710 1000<br />

Speed n max rpm 4500 4000 4000 3600 3600 2750 2500 2240 2000 1600 1600<br />

1)<br />

n rpm max interm.<br />

5000 4400 4400 4000 4000 3000 – – – – –<br />

Input flow at nmax qVmax L/min 405 427 500 577 648 550 625 795 1000 1136 1600<br />

Torque �p = 400 bar T max Nm 572 680 796 1016 1144 1272 1393 3) 1978 3) 2785 3) 3955 3) 5570 3)<br />

Weight (approx.) m kg 23 32 32 45 45 66 73 110 155 322 336<br />

3) �p = 350 bar


Fixed Displacement Motor A4FM<br />

Sizes 22...500<br />

Axial piston swashplate design<br />

Series 3<br />

Sizes 22...56 und 125...500<br />

Series 1<br />

Size 71<br />

Open and closed circuits<br />

Nominal pressure<br />

Sizes 22...56 400 bar<br />

Sizes 71...500 350 bar<br />

Peak pressure<br />

Sizes 22...56 450 bar<br />

Sizes 71...500 400 bar<br />

The swashplate motor can be used<br />

wherever bent axis motors cannot<br />

be used for technical reasons or<br />

lack of space, such as:<br />

U Series connection (high summated<br />

pressure)<br />

U Built-on brake (through-drive<br />

possibility) for sizes 22…56<br />

U Drives with rotary vibration<br />

Sizes 22...56 2-hole flange<br />

Sizes 71...250 4-hole flange<br />

Size 500 8-hole flange<br />

Size 22 28 40 56 71 125 250 500<br />

Displacement Vg cm 3<br />

22 28 40 56 71 125 250 500<br />

Speed nmax rpm 4250 4250 4000 3600 3200 2600 2200 1800<br />

1)<br />

nmax interm. rpm 5000 5000 5000 4500 – – – –<br />

Input flow at n max q Vmax L/min 93 119 160 202 227 325 550 900<br />

Power �p = 400 bar P max kW 62 79 106 134 132 2) 190 2) 321 2) 525 2)<br />

Torque �p = 400 bar T max Nm 140 178 255 356 395 2) 696 2) 1391 2) 2783 2)<br />

Weight (approx.) m kg 11 11 15 21 34 61 120 260<br />

1) Overspeed for unload and overrun operations �p < 150 bar und t < 5 s<br />

2) �p = 350 bar<br />

Detailed information:<br />

A4FM RE 91 120<br />

23<br />

1


24 Axial Piston Units<br />

1<br />

Fixed Displacement Motor A10FM<br />

Sizes 18…63<br />

Axial piston swashplate design<br />

Series 5<br />

Open and closed circuits<br />

Nominal pressure 280 bar<br />

Peak pressure 350 bar<br />

Size A10FM 23 28 3745 63<br />

A10FE 23 28 3745 63<br />

A10FSM 18<br />

Displacement V g cm 3<br />

Speed 1)<br />

A10FM<br />

Standard design motor<br />

A10FE<br />

Plug-in design motor, preferably for<br />

installation in mechanical gearboxes,<br />

e.g. Turas gearboxes<br />

A10FSM<br />

Motor for fan drives, for example<br />

U SAE standard connection<br />

dimensions<br />

U Integrated flushing and boost<br />

pressure valve<br />

18 23,5 28,5 36,7 44,5 63,1<br />

n max rpm 4200 4900 4700 4200 4000 3400<br />

Input flow at n max q Vmax L/min 75,6 115 134 154 178 215<br />

Power �p = 280 bar P max kW 35,3 43,6 62,5 71,8 83,1 100,1<br />

Torque �p = 280 bar Tmax Nm 80 105 127 163 198 281<br />

Weight (approx.) m kg 6 12 12 17 17 22<br />

1)<br />

The low pressure of at least 18 bar must be present for max. speed<br />

Detailed information:<br />

A10FM RE 91 172<br />

A10FE RE 91 172<br />

A10FSM RE 91 180


Variable Displacement Motor A6VM<br />

Sizes 28...1000<br />

Axial tapered piston bent axis design<br />

Series 6<br />

Open and closed circuits<br />

Nominal pressure<br />

Sizes 28...200 400 bar<br />

Sizes 250...1000 350 bar<br />

Peak pressure<br />

Sizes 28...200 450 bar<br />

Sizes 250...1000 400 bar<br />

U Optional brake valve mounted<br />

(A6VM) or integrated into<br />

the port plate (A6VE),<br />

sizes 55…250<br />

U Visual or electrical swivel<br />

angle indicator on request<br />

(sizes 250…1000)<br />

U Long-life bearings possible<br />

for longer bearing life<br />

(sizes 250…1000)<br />

Detailed information:<br />

A6VM RE 91 604<br />

A6VE RE 91 606<br />

A6VM/A6VE RE 98 213<br />

Size A6VM 28 55 80 107140 160 200 250 355 500 1000<br />

A6VE 28 55 80 107– 160 – 250 – – –<br />

Displacement Vg max cm 3<br />

28,1 54,8 80 107 140 160 200 250 355 500 1000<br />

Speed at Vg max nmax rpm 5550 4450 3900 3550 3250 3100 2900 2500 2240 2000 1600<br />

(maintaining at Vg < Vg ,1 nmax rpm 8750 7000 6150 5600 5150 4900 4600 3300 2950 2650 2100<br />

qV max) Vg ,1 cm 3<br />

18 35 51 68 88 101 126 190 270 385 762<br />

Input flow at nmax qVmax L/min 156 244 312 380 455 496 580 625 795 1000 1600<br />

Power (�p = 400 bar) Pmax kW 104 163 208 253 303 331 387 365 1) 464 1) 583 1) 933 1)<br />

Torque (�p = 400 bar) T max Nm 179 349 509 681 891 1019 1273 1391 1) 1978 1) 2785 1) 5571 1)<br />

Weight (approx.) m kg 16 26 34 47 60 64 80 90 170 210 430<br />

1) �p = 350 bar<br />

HD/EP<br />

Hydr./elect. control,<br />

pilot pressure<br />

dependent/with proportional<br />

solenoid<br />

p St / I<br />

HZ/EZ<br />

Hydraulic/electrical<br />

two-point control<br />

p St / I<br />

V g min V g max V g min V g max<br />

A6VM<br />

Standard design motor<br />

A6VE<br />

Plug-in design motor, preferably<br />

for installation in mechanical gearboxes,<br />

e.g. Turas gearboxes<br />

Due to the wide control range,<br />

these variable displacement motors<br />

meet the requirements for high<br />

speed and high torque<br />

U Optional built-on flushing and<br />

boost pressure valves<br />

HA<br />

Automatic control,<br />

high-pressure dependent<br />

p B<br />

V g mi n<br />

V g ma x<br />

DA<br />

Hydraulic control,<br />

speed dependent<br />

p B = Working pressure<br />

p St = Pilot pressure<br />

I = Current intensity<br />

V g = Displacement<br />

25<br />

1


26 Axial Piston Units<br />

1<br />

Dual Displacement Motor A10VM<br />

Sizes 28...63<br />

Axial piston swashplate design<br />

Series 5<br />

Open and closed circuits<br />

Nominal pressure 280 bar<br />

Peak pressure 350 bar<br />

A10VM<br />

Standard design motor<br />

A10VE<br />

Plug-in design motor, preferably<br />

for installation in mechanical gearboxes,<br />

e.g. Turas gearboxes<br />

U Hydraulic or electrical<br />

two-point control<br />

Size A10VM 28 45 63<br />

A10VE 28 45 63<br />

Displacement V g max cm 3<br />

Speed 1)<br />

28 45 62<br />

at V g max n max rpm 4700 4000 3300<br />

at V g min n max rpm 5300 4600 3800<br />

Input flow at n max q Vmax L/min 131,6 180 205<br />

Power �p = 280 bar P max kW 61 84 95<br />

Torque �p = 280 bar Tmax Nm 125 200 276<br />

Weight (approx.) m kg 14 18 26<br />

1)<br />

The low pressure of at least 18 bar must be present for max. speed<br />

EZ1/EZ2/EZ6/EZ7<br />

Electrical twopoint<br />

control<br />

I<br />

V g mi n<br />

V g ma x<br />

HZ/HZ6<br />

Hydraulic twopoint<br />

control<br />

p St<br />

V g mi n<br />

V g ma x<br />

DG<br />

Directly operated<br />

two-point control<br />

Detailed information:<br />

A10VM RE 91 703<br />

A10VE RE 91 703<br />

V g = Displacement<br />

I = Current intensity<br />

p St = Pilot pressure


External Gear Units<br />

External gear units are classic hydraulic<br />

units and come in the form<br />

of pumps and motors. Individual<br />

pumps, multiple pumps and lownoise<br />

Silence versions in six different<br />

series open up a virtually unlimited<br />

range of possible uses.<br />

Characteristics:<br />

U Displacement volume<br />

1 to 56 cm 3<br />

U Nominal pressure up to<br />

250 bar<br />

U Pressure-dependent gap sealing<br />

and high manufacturing precision<br />

ensure optimum efficiency<br />

U Design variations with different<br />

flanges, shafts, valve<br />

mounting and multi-pump<br />

combinations<br />

U Suitable for high loads<br />

U Start-up at low flow<br />

27<br />

2


28 External Gear Units<br />

2<br />

External Gear Pumps<br />

Fixed displacement pumps<br />

Standard design<br />

Nominal pressure 250 bar<br />

U Plain bearings for heavy duty<br />

applications<br />

U Drive shafts to ISO or SAE<br />

U Combination of several pumps<br />

possible<br />

U Line connections: connecting<br />

flange or screw thread<br />

Standard, frame size B Size 1 2 3 4 5<br />

Displacement V g max cm 3<br />

1 2 3 3,8 4,6<br />

Operating pressure intermitt. p bar 230 230 230 210 160<br />

Power at 1450 min -1<br />

Speed range 1)<br />

P Antr kW 0,62 1,24 1,85 2,14 1,98<br />

n rpm 750 ... 6000<br />

Weight m kg 0,8 0,86 0,9 0,9 0,9<br />

Detailed information:<br />

Data sheet Order No. 1987 760100<br />

Data sheet RE 98 240<br />

Standard, frame size F Size 4 5 8 11 14 16 19 22<br />

Displacement V g max cm 3<br />

4 5,5 8 11 14 16 19 22.5<br />

Operating pressure intermitt. p bar 280 280 280 280 280 280 230 210<br />

Power at 1450 min -1<br />

Speed range 1)<br />

P Antr kW 3,01 4,14 6,01 8,27 10,5 12 11,7 12,7<br />

n rpm 500 ... 4000<br />

Weight m kg 2,8 2,85 2,9 3 3,2 3,4 3,6 3,8<br />

Standard, frame size N Size 20 22 25 28 32 36<br />

Displacement V g max cm 3<br />

20 22,5 25 28 32 36<br />

Operating pressure intermitt. p bar 250 250 250 230 200 180<br />

Power at 1450 min -1<br />

Speed range 1)<br />

P Antr kW 13,4 15,1 16,8 17,3 17,2 17,4<br />

n rpm 500 ... 3000<br />

Weight m kg 5,4 5,5 5,6 5,7 5,9 6<br />

Standard, frame size G Size 22 28 32 38 45 56<br />

Displacement V g max cm 3<br />

22,5 28 32 38 45 56<br />

Operating pressure intermitt. p bar 250 250 250 250 230 200<br />

Power at 1450 min -1<br />

P Antr kW 15,1 18,8 21,5 25,5 27,8 30,1<br />

Speed range 1)<br />

n rpm 500 ... 3000<br />

Weight<br />

1)<br />

Depending on size<br />

m kg 9 9,2 9,4 9,7 9,9 10,4


External Gear Pumps<br />

Fixed displacement pumps<br />

Silence version<br />

Nominal pressure 250 bar<br />

U Plain bearings for heavy duty<br />

applications<br />

U Drive shafts to ISO or SAE<br />

U Combination of several pumps<br />

possible<br />

U Line connections: connecting<br />

flange or screw thread<br />

U Optimized pressure pulsation<br />

reduces noise levels and oscillations<br />

in the system<br />

U Reinforced shaft and housing<br />

for distinctly longer service life<br />

Detailed information:<br />

Data sheet Order No. 1987 760117<br />

Data sheet RE 98 240<br />

Silence version Size 4 5 8 11 14 16 19 22 25 28<br />

Displacement V g max cm 3<br />

4 5,5 8 11 14 16 19 22,5 25 28<br />

Operating pressure intermitt. p bar 280 280 280 280 280 280 280 250 225 200<br />

Power at 1450 min -1<br />

P Antr kW 3,01 4,14 6,01 8,27 10,5 12 14,3 15,1 15,1 15<br />

Speed range 1)<br />

n rpm 500 ... 4000<br />

Weight m kg 2,8 2,85 2,9 3 3,2 3,4 3,6 3,8<br />

1) Depending on size<br />

29<br />

2


30 External Gear Units<br />

2<br />

External Gear Pump G3<br />

Fixed displacement pump<br />

Sizes 20…45<br />

Nominal pressure 250 bar<br />

U Plain bearings for heavy duty<br />

applications<br />

U Single-block bearings<br />

U Drive shafts to ISO or SAE<br />

U Combination of several pumps<br />

possible<br />

U Line connections: connecting<br />

flange or pipe thread<br />

Frame size G3 Size 20 23 26 29 32 38 45<br />

Displacement V g max cm 3<br />

20,9 23,4 25,9 30,1 32,6 37,6 45,2<br />

Working pressure p max bar 260 260 260 240 220 210 180<br />

Power at 1450 rpm P Antr kW 15 16 17 19 19 21 22<br />

Speed range 1)<br />

n rpm 500 to 3600<br />

Weight<br />

1)<br />

Depending on size<br />

m kg 3,9 3,9 3,9 4,3 4,3 4,3 6,2<br />

Detailed information:<br />

Data sheet RE 10 039<br />

Data sheet RE 98 240


External Gear Motors<br />

Fixed displacement motors<br />

Nominal pressure 250 bar<br />

U Motors for one direction of<br />

rotation<br />

U Reversible motors for<br />

2-quadrant and 4-quadrant<br />

operation<br />

U Large variety of design versions<br />

available<br />

U Plain bearings for heavy duty<br />

applications<br />

U Bearing bushes<br />

U Drive shafts to ISO or SAE<br />

U Line connections: connecting<br />

flange or screw thread<br />

Frame size F Size 5 8 11 14 16 19 22<br />

Displacement V g max cm 3<br />

5,5 8 11 14 16 19 22,5<br />

Torque T max Nm 19,7 28,6 39,3 50 57 48,9 57,9<br />

Max. continuous pressure p 1 bar 250 180<br />

Max. starting pressure p 2 bar 280 210<br />

Min. speed n rpm 500<br />

Max. speed at p 1 n rpm 4000 3500 3000<br />

Power P max kW 8 11,6 14 15,2 17,4 15 17,6<br />

Weight m kg 2,85 2,9 3 3,2 3,4 3,6 3,8<br />

Detailed information:<br />

Data sheet Order No. 1987760 101<br />

Data sheet RE 98 240<br />

Frame size G Size 22 28 32 38 45<br />

Displacement V g max cm 3<br />

22,5 28 32 38 45<br />

Torque T max Nm 58 72 82,3 97,7 115,7<br />

Max. continuous pressure p 1 bar 180<br />

Max. starting pressure p 2 bar 250 230<br />

Min. speed n rpm 500<br />

Max. speed at p 1 n rpm 3000 2800 2600<br />

Power Pmax kW 17,6 22 23,4 25,8 30,5<br />

Weight m kg 9 9,2 9,4 9,7 9,9<br />

31<br />

2


32 External Gear Units<br />

2<br />

External Gear Motor G3<br />

Fixed displacement pump<br />

Sizes 20…38<br />

Nominal pressure 250 bar<br />

U Simple, robust design<br />

U Start-up at low flow<br />

U Direction of rotation either<br />

right or left, reversible with or<br />

without back pressure<br />

U Single-block bearings<br />

U Plain bearings for heavy duty<br />

applications<br />

Detailed information:<br />

Data sheet RE 10 040<br />

Data sheet RE 98 240<br />

Frame size G3 Size 20 23 26 29 32 38<br />

Displacement Vg max cm 3<br />

20,9 23,4 25,9 30,1 32,6 37,6<br />

Torque Tmax Nm 77,7 87 96 103 102 113<br />

Speed n rpm 3600 3200 2900 3900 3600 3100<br />

Power Pmax kW 28,7 28,6 28,6 41,1 37,8 36<br />

Pressure difference 1)<br />

pmax bar 260 260 260 240 220 210<br />

Weight<br />

1)<br />

Continuous duty<br />

m kg 3,9 3,9 3,9 4,3 4,3 4,3


Electrohydraulic Pumps<br />

Drive unit for vehicles and materials<br />

handling systems<br />

Electric motor, frame size I Power rating 1,5 ... 2,0 kW<br />

U Compact assembly<br />

U Silence version with distinctly<br />

reduced flow pulsation<br />

U Combination of several pumps<br />

possible<br />

U Line connections: connecting<br />

flanges or screw thread<br />

Voltage U V 12, 24, 48<br />

Nominal pump displacement V g max cm 3<br />

Detailed information:<br />

Data sheet Order No. 1987760 401<br />

1 2 3 3,8 4 5,5 8 11 14 16 19<br />

Flow Q L/min Depending on motor/pump combination, see data sheet<br />

Pressure, intermittent p bar 230 180 280 230<br />

Electric motor, frame size K Power rating 1,5 ... 3,0 kW<br />

Voltage U V 24, 48, 72<br />

Nominal pump displacement V g max cm 3<br />

3 3,8 4 5,5 8 11 14 16 19<br />

Flow Q L/min Depending on motor/pump combination, see data sheet<br />

Pressure, intermittent p bar 230 180 280 230<br />

Electric motor, frame size Q Power rating 2,5 ... 5,5 kW<br />

Voltage U V 24, 48, 80<br />

Nominal pump displacement V g max cm 3<br />

4 5,5 8 11 14 16 19<br />

Flow Q L/min Depending on motor/pump combination, see data sheet<br />

Pressure, intermittent p bar 280 230<br />

Electric motor, frame size T Power rating 4,8 ... 8,1 kW<br />

Voltage U V 24, 48<br />

Nominal pump displacement V g max cm 3<br />

5,5 8 11 14 16 19<br />

Flow Q L/min Depending on motor/pump combination, see data sheet<br />

Pressure, intermittent p bar 280 230<br />

33<br />

2


34 External Gear Units<br />

2<br />

Compact Units<br />

Compact assembly comprising a<br />

gear pump, electric motor, valve<br />

block and oil reservoir<br />

U Large variety of design versions<br />

U Precision control through<br />

proportional lowering function<br />

U Drive unit in vehicles and<br />

materials handling systems,<br />

primarily for lifting and lowering<br />

Pumps: frame size B Size 1 2 2,6 3 4 5<br />

Displacement Vg max cm 3<br />

1 2 2,6 3 3,8 4,6<br />

Operating pressure pmax bar 230 230 230 230 210 160<br />

Power at 1450 rpm Phyd kW 0,5 1 2,3 1,5 1,73 1,6<br />

Speeds n rpm Depending on operating pressure<br />

Valve block versions Size S8 S12 S12 S12 S19<br />

Pressure relief valve pmax bar 180 (others on request)<br />

Directly operated x x x x x<br />

Lowering valve L/min 2 6 11<br />

Electric motors Size 0,370,55 0,75 1,1 1,5 2 3<br />

3-phase motor:<br />

400 V, 1500 rpm P kW 0,37 0,55 0,75 1,1 1,5 2,2 3<br />

400 V, 3000 rpm P kW 3<br />

AC motor:<br />

230 V, 1500 rpm P kW 0,37 0,55 0,75 1,1<br />

DC motor:<br />

12, 24, 48 V P kW 1,6 2,2 3<br />

Type of protection IP 54 (IP 66)<br />

Oil reservoir Size 0,8 1 2 3 5 7<br />

Nominal capacity L 0,8 1 2 3 5 7<br />

Detailed information:<br />

Data sheet Order No. 1987760 405


Hydrostatic Fan Drive<br />

Used in materials handling systems,<br />

construction machinery, buses,<br />

HGV and passenger cars with proportional<br />

speed control. Comprises<br />

the following parts:<br />

• External gear motor with proportional<br />

pressure relief valve<br />

• Single or multi-channel electronics<br />

• Temperature sensors for liquid<br />

and air<br />

U For fan ratings up to 20 kW<br />

U Proportional fan speed control<br />

U Fail-safe response following<br />

power failures<br />

U Little hydraulic energy loss<br />

U Precise coolant temperature<br />

control<br />

Detailed information:<br />

Data sheet Order No. 1987761700<br />

Further information on fan drives<br />

(up to 250 kW) RE 98065<br />

Gear motor with proportional pressure relief valve<br />

Size 5 8 11 14 16 19 22<br />

Displacement Vg max cm 3<br />

5,5 8 11 14 16 19 22,5<br />

Max. speed at p1 n rpm 3000…4000<br />

Min. speed at p1 n rpm 500<br />

Prop. pressure relief valve, flow rate Qmax L/min 150<br />

Prop. pressure relief valve, operating pressure pmax bar 210<br />

Solenoid voltage U V 12, 24<br />

Power consumption, solenoid P W 18<br />

Weight m kg 3,45 3,5 3,6 3,8 4 4,2 4,4<br />

Single-channel electronics<br />

Analog control amplifier with voltage controller, one analog input, adjustment of working range and<br />

one power output with short-circuit protection for one proportional valve.<br />

Electrical connection 6-pin<br />

Operating voltage 11…36 V = (battery)<br />

Multi-channel electronics<br />

Analog control amplifier with voltage controller, comparison of setpoint and actual value for three analog inputs,<br />

one switch input and one power output with short-circuit protection for one proportional valve.<br />

Electrical connection 15-pin<br />

Operating voltage 11…36 V = (battery)<br />

PTC temperature sensor for liquids<br />

Measuring range -30 °C…130 °C<br />

PTC temperature sensor for air<br />

Measuring range -40 °C…160 °C<br />

35<br />

2


36<br />

2


Radial Piston Motors<br />

MCR radial piston motors are<br />

low-speed hydraulic motors based<br />

on the multi-stroke principle.<br />

The relationship between roll diameter<br />

and cam profile is optimized<br />

inside the central rotary group,<br />

thus ensuring the best possible<br />

balance of forces between piston<br />

and cam path, as well as extending<br />

the service life. The step-piston<br />

rotary group or high-displacement<br />

rotary group yields a very compact<br />

drive unit with high power density.<br />

MCR motors can be used for<br />

operation in both open and closed<br />

circuits.<br />

Characteristics:<br />

U Displacement 160 to 3000 cm 3<br />

U Nominal pressure 250 bar<br />

U Peak pressure up to 450 bar<br />

U Minimum speed 5 rpm<br />

37<br />

3


38 Radial Piston Motors<br />

3<br />

MCR Radial Piston Multi-Stroke Motors<br />

Sizes 160...1340<br />

Nominal pressure 250 bar<br />

Peak pressure 450 bar<br />

U Compact, robust design<br />

U Uniform concentric running,<br />

even at very low speeds<br />

U Low running noise<br />

U Reversible<br />

U Sealed taper roller bearing<br />

U High radial forces permissible<br />

on the output shaft<br />

1) Intermittent<br />

2) Peak pressure<br />

U Shaft seal up to 10 bar housing<br />

pressure<br />

U Switchable<br />

• Freewheeling<br />

• Half the displacement<br />

U Version with holding or service<br />

brake (optional)<br />

U Integrated flushing valve<br />

(optional)<br />

U Speed measurement (optional)<br />

Frame size 3 Size 160 225 255 280 325 365 400<br />

Displacement V g max cm 3<br />

160 225 255 280 325 365 400<br />

Torque T max Nm 1022 1386 1570 1760 1875 2105 2307<br />

Speed 1)<br />

Pressure difference 2)<br />

n max rpm 400 400 360 330 310 280 260<br />

�p max bar 450 450 450 450 400 400 400<br />

Power P max kW 18 18 18 18 22 22 22<br />

Weight m kg 20 20 20 20 20 20 20<br />

Frame size 5 Size 380 470 520 565 680 750 820<br />

Displacement V g max cm 3<br />

380 470 520 565 680 750 820<br />

Torque T max Nm 2528 3127 3459 3759 4017 4430 4844<br />

Speed 1)<br />

Pressure difference 2)<br />

n max rpm 220 220 220 220 200 170 150<br />

�p max bar 450 450 450 450 400 400 400<br />

Power P max kW 29 29 29 29 35 35 35<br />

Weight m kg 39 39 39 39 39 39 39<br />

Frame size 10 Size 780 860 940 1120 1250 1340<br />

Displacement V g max cm 3<br />

780 860 940 1120 1250 1340<br />

Torque T max Nm 5134 5660 6187 6659 7432 8027<br />

Speed 1)<br />

Pressure difference 2)<br />

n max rpm 220 200 190 180 150 130<br />

�p max bar 450 450 450 400 400 400<br />

Power Pmax kW 44 44 44 50 50 50<br />

Weight m kg 69 69 69 69 69 69<br />

Detailed information:<br />

Frame size 3 RE 15 205<br />

Frame size 5 RE 15 206<br />

Frame size 10 RE 15 207


MCR Radial Piston Multi-Stroke Motors<br />

Sizes 1130...3000<br />

Nominal pressure 250 bar<br />

Peak pressure 450 bar<br />

U Compact, robust design<br />

U Uniform concentric running,<br />

even at very low speeds<br />

U Low running noise<br />

U Reversible<br />

U Sealed taper roller bearing<br />

U High radial forces permissible<br />

on the output shaft<br />

U Shaft seal up to 10 bar housing<br />

pressure<br />

U Switchable<br />

• Freewheeling<br />

• Half the displacement<br />

U Version with holding or service<br />

brake (optional)<br />

U Integrated flushing valve<br />

(optional)<br />

U Speed measurement (optional)<br />

Frame size 15 Size 1130 1250 1500 1780 2150<br />

Displacement V g max cm 3<br />

1) Intermittent<br />

2) Peak pressure<br />

1130 1250 1500 1780 2150<br />

Torque T max Nm 8095 8955 9552 11332 13688<br />

Speed 1)<br />

Pressure difference 2)<br />

n max rpm 190 190 170 110 100<br />

�p max bar 450 450 450 400 400<br />

Power P max kW 55 55 55 60 60<br />

Weight m kg 93 93 93 93 93<br />

Frame size 20 Size 1750 2100 2500 3000<br />

Displacement V g max cm 3<br />

1750 2100 2500 3000<br />

Torque T max Nm 11531 13762 14244 17073<br />

Speed 1)<br />

Pressure difference 2)<br />

n max rpm 160 160 115 115<br />

�p max bar 450 450 400 400<br />

Power Pmax kW 70 70 85 85<br />

Weight m kg 110 110 110 110<br />

Detailed information:<br />

Frame size 15 RE 15 208<br />

Frame size 20 RE 15 209<br />

39<br />

3


40<br />

3


<strong>Mobile</strong> Controls<br />

<strong>Mobile</strong> controls are control and safety<br />

systems for the travel and implement<br />

hydraulics in mobile machines.<br />

The range of products encompasses<br />

all the hydraulic function elements<br />

required for this purpose, such as<br />

displacement, pressure, flow and<br />

check functions and the associated<br />

components (mono blocks and<br />

sandwich blocks, built-in and builton<br />

elements). Integrated electronic<br />

sensors, controls and actuators<br />

round off the range.<br />

Characteristics:<br />

Control blocks<br />

U Open center (OC)<br />

U Load sensing (LS)<br />

U Load-independent flow<br />

distribution (LUDV)<br />

U Flow up to 1600 L/min<br />

U Nominal pressure up to<br />

350/420 bar<br />

U Medium and high pressure<br />

U Mono-block and sandwich<br />

design<br />

U Mechanical, hydraulic actuation<br />

and electrohydraulic<br />

actuation with or without OBE<br />

<strong>Mobile</strong> valves<br />

U Central hydraulics<br />

U Lift control<br />

U Cylinder safety lock valve<br />

U Stabilization valves<br />

U Screw-in valves<br />

U Flow dividers<br />

U Flow, pressure, check valves<br />

Pilot control devices<br />

U Ergonomic handle<br />

U Various characteristic curves<br />

U Low actuating forces<br />

Brakes<br />

U Hydraulic remotely powered<br />

braking systems<br />

U Trailer brake valve<br />

Steering units<br />

U Open center<br />

U Closed center<br />

U Reaction and non-reaction<br />

U With or without speed control<br />

U Priority valves<br />

41<br />

4


42 <strong>Mobile</strong> Controls<br />

4<br />

Open Center Control Block MO<br />

Applications:<br />

Excavators, cranes,<br />

drilling equipment<br />

Control block for mobile machines<br />

U Open center system<br />

• for fixed displacement pumps<br />

and variable displacement<br />

pumps<br />

U Mono block design<br />

U Low circulation pressure<br />

U Primary and secondary safeguard<br />

U Brake spool for travel drives<br />

U Pressure transmittance<br />

U Load-sustaining valves<br />

Size 16 22 32 40 52<br />

Flow<br />

Maximum operating pressure<br />

qV L/min 110 200 410 680 1600<br />

Pump side pmax bar 350 350 350 350 350<br />

Actuator side<br />

Actuation<br />

pmax bar 420 420 420 420 420<br />

Mechanical/proportional • • • – –<br />

Hydraulic/proportional • • • • •<br />

Electrohydraulic/proportional • • • • •<br />

Circuit types<br />

Parallel • • • • –<br />

Last axis tandem • • • • All<br />

Parallel/tandem combination • • • – –<br />

Detailed information:<br />

Sizes 16, 22, 32 RE 64 354<br />

Size 40 On request<br />

Size 52 On request


Open Center Control Block M8<br />

Applications:<br />

Excavators, drilling equipment<br />

Size 18 22 25 32<br />

Flow q V L/min 2 x 150 2 x 230 2 x 300 2 x 450<br />

Maximum operating pressure<br />

Pump side p max bar 350 350 350 350<br />

Actuator side p max bar 420 420 420 420<br />

Spool axes, max. 3+3 (4; 5 )+S* 3+3+S* 3+2+S* 4+2(3)+S*<br />

Actuation<br />

Control block for mobile machines<br />

U Open center system<br />

• for fixed displacement and<br />

variable displacement pumps<br />

U Mono block design<br />

U Low hysteresis<br />

U Priority function for swing<br />

drive<br />

U Primary and secondary<br />

safeguard<br />

U Two pump inlets<br />

U Integrated tank preloading<br />

function<br />

U Automatic straight travel<br />

function for tracked vehicles<br />

U Integrated summation<br />

function<br />

Hydraulic/proportional • • • •<br />

Electrohydraulic/proportional • • • •<br />

Circuit type<br />

* S = Summation axis<br />

Mixed parallel/tandem or serial spool as option<br />

Detailed information:<br />

Data sheet RE 64 294<br />

43<br />

4


44 <strong>Mobile</strong> Controls<br />

4<br />

LUDV Control Block M6<br />

Applications:<br />

Wheeled loaders, bulldozers,<br />

telehandlers<br />

* LUDV =<br />

Load independent<br />

flow distribution system<br />

Control block for mobile machines<br />

U LUDV* system<br />

• Closed center for variable<br />

displacement pumps<br />

• Open center for fixed displacement<br />

pumps<br />

U Mono block/sandwich design<br />

U Load pressure compensated<br />

flow<br />

U Low hysteresis<br />

U Adjustable stroke limitation<br />

U Priority function for steering<br />

U Primary and secondary safeguard<br />

U LS pressure limitation<br />

U Regeneration function<br />

U Float function<br />

U Leakage-free service ports<br />

Size 15 22<br />

Flow Port P qV L/min 200 350<br />

Port A, B qV L/min 160 300<br />

Maximum operating pressure<br />

Pump side pmax bar 350 350<br />

Actuator side pmax bar 420 420<br />

Spool axes, mono block (max. through sandwich elements) 2 or 3 (8) 2 (7)<br />

Actuation Hydraulic • •<br />

Electrohydraulic • •<br />

Detailed information:<br />

Size 15 RE 64 284<br />

Size 22 RE 64 286


LUDV Control Block M7<br />

Applications:<br />

Excavators, cranes, drilling equipment,<br />

forestry machinery<br />

* LUDV =<br />

Load independent<br />

flow distribution system<br />

Size 20 22<br />

Flow Port P q V L/min 350 420<br />

Maximum operating pressure<br />

Control block for mobile machines<br />

U LUDV* system<br />

• Closed center for variable<br />

displacement pumps<br />

U Mono block/sandwich design<br />

U Load pressure compensated<br />

flow<br />

U Low hysteresis<br />

U Adjustable stroke limitation<br />

U Priority function for swing<br />

drive<br />

U Primary and secondary safeguard<br />

U LS pressure limitation<br />

U Load-sustaining function<br />

U Unloading function<br />

Port A, B q V L/min 250 350<br />

Pump side p max bar 350 350<br />

Actuator side p max bar 420 420<br />

Spool axes, mono block (max. through sandwich elements) 5 (9) 3 or 5 (9)<br />

Actuation Hydraulic • •<br />

Electrohydraulic • •<br />

Detailed information:<br />

Size 20 RE 64 293<br />

Size 22 RE 64 295<br />

45<br />

4


46 <strong>Mobile</strong> Controls<br />

4<br />

Load Sensing Control Block M4<br />

Applications:<br />

Drilling equipment, forestry<br />

machinery, HGV hydraulic systems,<br />

municipal vehicles, lifting working<br />

platforms<br />

Control block for mobile machines<br />

U Load sensing system<br />

(LS control)<br />

• Closed center for variable<br />

displacement pumps<br />

• Open center for fixed displacement<br />

pumps<br />

U Sandwich design<br />

U Load pressure compensated<br />

flow<br />

U Low hysteresis<br />

U <strong>Program</strong>mable electronics<br />

U Adjustable stroke limitation<br />

U Priority function (M4-15)<br />

U Primary and secondary safeguard<br />

U LS pressure limitation for each<br />

service port<br />

U Modular system<br />

Size 12 15<br />

Flow Port P q V L/min 150 200<br />

Maximum operating pressure<br />

Port A, B q V L/min 100 150<br />

Pump side p max bar 350 350<br />

Actuator side p max bar 420 420<br />

Spool axes, max. 10 9<br />

Actuation Hydraulic • •<br />

Electrohydraulic • •<br />

Superimposed hand lever operation • •<br />

Detailed information:<br />

Size 12 RE 64 278<br />

Size 15 RE 64 282


Load Sensing Control Block MP<br />

Applications:<br />

Backhoe loaders, forestry<br />

machinery, drilling equipment,<br />

municipal vehicles<br />

Control block for mobile machines<br />

U Load sensing system<br />

(LS control)<br />

• Closed center for variable<br />

displacement pumps<br />

• Open center for fixed displacement<br />

pumps<br />

U Sandwich design<br />

U Load pressure compensated<br />

flow<br />

U Low hysteresis<br />

U Adjustable stroke limitation<br />

U Primary and secondary safeguard<br />

U Proportional flow and pressure<br />

control<br />

U Priority function<br />

U Regenerative function<br />

U LS pressure limitation for<br />

each section<br />

Size 18 22<br />

Flow Port P q V L/min 300 380<br />

Maximum operating pressure<br />

Port A, B q V L/min 150 225<br />

Pump side p max bar 250 345<br />

Actuator side p max bar 290 345<br />

Spool axes, max. 8 8<br />

Actuation Mechanical • •<br />

Hydraulic • •<br />

Superimposed hand lever operation • •<br />

Electrohydraulic • •<br />

Circuit types Parallel • •<br />

Series parallel • –<br />

Detailed information:<br />

Size 18, serie 1X RA 64 960<br />

Size 18, serie 2X RA 64 965<br />

Size 22, serie 1X RA 64 980<br />

47<br />

4


48 <strong>Mobile</strong> Controls<br />

4<br />

LUDV Control Block SX<br />

Applications:<br />

Mini-excavators, backhoe loaders,<br />

telehandlers<br />

* LUDV =<br />

Load independent<br />

flow distribution system<br />

Control block for mobile machines<br />

U LUDV* system<br />

• Closed center for variable<br />

displacement pumps<br />

• Open center for fixed displacement<br />

pumps<br />

U Sandwich design<br />

U Load pressure compensated<br />

flow<br />

U Low hysteresis<br />

U Primary and secondary safeguard<br />

U Priority function<br />

U High-pressure version for SX14<br />

(400 bar)<br />

Size 12 14<br />

Flow Port P q V L/min 120 175<br />

Maximum operating pressure<br />

Port A, B q V L/min 70 120<br />

Pump side p max bar 250 250<br />

Actuator side p max bar 300 300<br />

Spool axes, max. 10 10<br />

Actuation Mechanical • •<br />

Hydraulic • •<br />

Electrical • •<br />

Electrohydraulic • •<br />

Detailed information:<br />

Size 12 RE 64 128<br />

Size 14 RE 64 125


Open Center Control Block SM<br />

Applications:<br />

Mini-excavators, tractors,<br />

fork lift trucks<br />

Control block for mobile machines<br />

U Open center system for fixed<br />

displacement pumps<br />

U Sandwich design<br />

U Low hysteresis<br />

U Adjustable stroke limitation<br />

U Primary and secondary safeguard<br />

U High-pressure version<br />

(400 bar)<br />

Size 12<br />

Flow Port P q V L/min 70<br />

Maximum operating pressure<br />

Port A, B q V L/min 70<br />

Pump side p max bar 250<br />

Actuator side p max bar 300<br />

Spool axes, max. 10<br />

Actuation Hydraulic •<br />

Electrohydraulic •<br />

Mechanical •<br />

Circuit types Parallel •<br />

Tandem •<br />

Series •<br />

Detailed information:<br />

Data sheet RE 64 122<br />

49<br />

4


50 <strong>Mobile</strong> Controls<br />

4<br />

Open Center Control Block SB1-OC<br />

Application in electric fork lift<br />

trucks with pulse control for the<br />

lifting hydraulics<br />

U For use in OC systems<br />

U Integrated inductive displacement<br />

sensors for measuring the<br />

slide valve travel<br />

U Slide valve travel translated<br />

into a proportional electric<br />

signal for controlling the pump<br />

speed<br />

U Optimum precision control<br />

characteristic<br />

U Demand-oriented flow saves<br />

energy and extends the service<br />

life of the fork lift truck<br />

U Ex-works calibration of the<br />

displacement sensors makes<br />

subsequent calibration of the<br />

slide valve take-off unnecessary<br />

Series SB1-OC<br />

Flow Pump p V L/min 30<br />

Actuator p V L/min 70<br />

Working pressure Pump side p max bar 250<br />

Actuator side p max bar 300<br />

Number of directional valves, max. 4<br />

Actuation Mechanical<br />

Power supply US V 8 ... 15<br />

Type of protection IP54<br />

Detailed information:<br />

Data sheet Order No. 1987760514


Load Sensing Control Block SB12LS<br />

Application in industrial trucks,<br />

harvesters, municipal vehicles<br />

U Directional control valve based<br />

on load-sensing technology<br />

for use with fixed or variable<br />

displacement pumps<br />

U Mechanical, electromagnetic<br />

(EM) or electrohydraulic<br />

(EHS) actuation<br />

U SB12LS-EHS position-controlled<br />

with on-board electronics<br />

U Analog or digital interface via<br />

CAN bus<br />

U Flash memory for programming<br />

of software and valve parameters<br />

by the user<br />

U Software for self-diagnosis<br />

U Can be combined with priority<br />

valve for steering<br />

U Comprehensive modular<br />

design with integrated check,<br />

shock and anti-cavitation<br />

valves, as well as secondary<br />

pressure relief valve<br />

Series SB12LS<br />

Flow p V L/min 80<br />

Working pressure Pump side p max bar 250<br />

Actuator side p max bar 300<br />

Power supply U S V 12, 24<br />

Actuation Mechanical<br />

Electromagnetic EM EM1 switching/EM2 proportional<br />

Electrohydraulic EHS SPA/PWA/CAN<br />

Number of directional valves, max. 10<br />

Type of protection SB12LS-EM IP65<br />

SB12LS-EHS IP67<br />

Detailed information:<br />

Data sheet Order No. 1987760512<br />

51<br />

4


52 <strong>Mobile</strong> Controls<br />

4<br />

Load Sensing Control Block SB23LS<br />

Application in tractors U Directional control valve based<br />

on load-sensing technology for<br />

use with fixed or variable<br />

displacement pumps<br />

U Mechanical or electrohydraulic<br />

(EHS) actuation<br />

U SB23LS-EHS position-controlled<br />

with on-board electronics<br />

U Analog or digital interface via<br />

CAN bus<br />

U Flash memory for programming<br />

of software and valve parameters<br />

by the user<br />

U Software for self-diagnosis<br />

U Directional control valve can<br />

be combined with EHR valve<br />

and priority valve for steering<br />

or constant pressure<br />

U Leakage-free service ports<br />

U Hydraulic kick-out function<br />

Series SB23LS<br />

Flow Pump pV L/min 140<br />

Actuator pV L/min 100<br />

Working pressure Pump side pmax bar 250<br />

Actuator side pmax bar 280<br />

Power supply US V 12, 24<br />

Actuation Mechanical<br />

Electrohydraulic EHS SPA/PWA/CAN<br />

Number of directional valves, max. 10<br />

Type of protection IP67<br />

Detailed information:<br />

Data sheet Order No. 1987760513


LUDV Control Block EHM18<br />

Application in tractors and agricultural<br />

machinery<br />

* LUDV =<br />

Load independent<br />

flow distribution system<br />

U Control block based on LUDV*<br />

technology for use with variable<br />

displacement pumps<br />

U Separate inflow and outflow<br />

control<br />

U Integrated quick-action coupling<br />

with mechanical release<br />

U Secondary pressure relief valves<br />

(optional)<br />

U Pilot oil not required<br />

U Leakage-free service ports<br />

(both sides)<br />

U Closed center<br />

U Can be combined with central<br />

hydraulics CHP<br />

U OBE with CAN bus capability<br />

U External drip discharge<br />

Size 18<br />

Flow Port P qV L/min 230<br />

Port A, B qV L/min 130<br />

Maximum operating pressure<br />

Pump side pmax bar 210<br />

Actuator side pmax bar 200<br />

Spool axes, max. 8<br />

Actuation Electrohydraulic •<br />

with integrated electronics (CAN bus) •<br />

Detailed information:<br />

EHM18 On request<br />

53<br />

4


54 <strong>Mobile</strong> Controls<br />

4<br />

Central <strong>Hydraulics</strong> for Tractors CHP<br />

Central hydraulics CHP<br />

Valve series of central hydraulic<br />

components for application in<br />

tractors with closed center/loadsensing<br />

hydraulic systems<br />

Technical data<br />

Flow qV nom L/min 200<br />

Operating pressure pmax bar 210<br />

pPeak bar 250<br />

U Priority supply for<br />

• Steering systems<br />

(170 to 200 bar)<br />

• Trailer and front axle brake<br />

(max. 150 bar)<br />

• Low-pressure supply<br />

(17 to 22 bar) for gear shifting<br />

or pilot oil circuit<br />

• Hoist gear (210 bar)<br />

• Implement hydraulics<br />

(210 bar)<br />

• Brake (max. 150 bar)<br />

• Hoist gear (up to 210 bar)<br />

• Implement hydraulics<br />

(up to 210 bar)<br />

Detailed information:<br />

CHP RE 66 105<br />

Type LT41 RE 66 233<br />

Type LT43 RE 66 235<br />

Type LT47 RE 66 127<br />

Type LT46 RE 66 243<br />

Possible valve disc combinations<br />

LT41 LT42 LT47 LT43 LT45 LT46<br />

(LT41 + LT42) (LT42 + LT47) (LT41 + LT42 + LT47)<br />

Steering<br />

priority valve<br />

Low-pressure<br />

priority valve<br />

Steering<br />

priority valve<br />

Trailer brake<br />

valve<br />

Hoist gear valve<br />

Steering<br />

priority valve<br />

Low-pressure<br />

priority valve<br />

Steering<br />

priority valve<br />

Trailer brake<br />

valve<br />

Steering<br />

priority valve<br />

Trailer brake<br />

valve<br />

Hoist gear valve<br />

Steering<br />

priority valve<br />

Low-pressure<br />

priority valve<br />

Steering<br />

priority valve<br />

Trailer brake<br />

valve<br />

Hoist gear valve


Electronic and Hydraulic Hitch Control EHR<br />

Application in tractors<br />

U Complete system with optimally<br />

matched components<br />

U EHR valves can be combined<br />

with directional control valves<br />

for the implement hydraulics<br />

U EHR valve of flange or segment<br />

design<br />

U Position control, tension<br />

control, mixed control<br />

U Pressure control, slip control<br />

U Active vibration damping<br />

during transport<br />

U Software for self-diagnosis<br />

Control valve type EHR5-OC EHR5-LS EHR23-LS LT47/EHC18<br />

Flow Qmax L/min 60 60 80 120<br />

Operating pressure pmax bar 250 210<br />

Power supply Us V 12<br />

Type of protection IP 64 A<br />

Control EHR4 Electrically controlled proportional valve, OC or LS version,<br />

valve connections either as thread or flange connection<br />

EHR5-OC Proportional valve, single-acting, flange design<br />

EHR5-LS, LT47 Proportional valve, single-acting, flange design<br />

EHR23-LS, LT47, EHC18 Proportional valve, single-acting, sandwich design<br />

Electronic control unit<br />

Detailed information:<br />

EHR Order No. 1 987 760 507<br />

LT47 RE 66127<br />

EHR-B Digital control amplifier with supply of setpoint and<br />

actual values, as well as power outputs for control valve,<br />

circuit board in plastic housing, 25-pin connector<br />

EHR-C Ditto, CAN-compatible (full CAN)<br />

EHR-D Ditto, circuit board in metal housing, 55-pin connector<br />

MHVD4 Ditto, CAN-compatible, aluminium housing<br />

Type of protection IP54 A (with connector plugged in)<br />

Sensors<br />

Inductive displacement sensor See sensor description (chapter 6)<br />

Force sensor See sensor description (chapter 6)<br />

Inductive angle sensor See sensor description (chapter 6)<br />

Pressure sensor See sensor description (chapter 6)<br />

Control panel<br />

Standard control panel Electrical connection: 17-pin connector, symbols light up<br />

Type of protection IP 66<br />

55<br />

4


56 <strong>Mobile</strong> Controls<br />

4<br />

Flow Divider MHRFA<br />

Stabilization Module MHRSM<br />

Flow divider MH2FA<br />

Sizes 12...32<br />

U Hydraulic differential lock<br />

for vehicles with hydrostatic<br />

transmission<br />

U Suitable for operation in open<br />

and closed circuits<br />

U Seven division ratios<br />

U Double-acting<br />

• Dividing<br />

• Summating<br />

U With/without freewheel<br />

function<br />

U With/without boost valves<br />

U Switchable<br />

• Hydraulic<br />

• Electrical<br />

Stabilization module MHRSM<br />

Sizes 12...32<br />

The stabilization module MHRSM<br />

is used in wheeled vehicles (e.g.<br />

wheeled loaders, fork lift trucks)<br />

and damps the pitching movement<br />

occurring when driving.<br />

U Higher transport speed<br />

U Higher turnaround<br />

U Greater steering stability<br />

U Shorter brake path<br />

U More comfortable for the driver<br />

U Shorter repair times and downtimes<br />

with same turnaround<br />

U Electric activation, 12 or 26 V<br />

U Version: A = original equipment<br />

B = retrofit kit<br />

MH2FA Size 12 18 22 32<br />

Flow qV L/min 70 140 220 300<br />

Operating pressure pmax bar 420 420 420 420<br />

MHRSM Size 12 1625 32<br />

Flow qV L/min 100 120 320 460<br />

Operating pressure pmax bar 350 350 350 350<br />

Detailed information:<br />

MH2FA RE 64 582<br />

MHRSM RE 64 616<br />

MHRSM2, Sizes 16 RE 64 617


Cylinder Safety Lock Valve MHRB<br />

Check-Q-Meter FD<br />

Cylinder safety lock valve MHRB<br />

U Used in mobile hydraulics, e.g.<br />

excavators, excavator loaders,<br />

cranes<br />

U No lowering of the load in the<br />

neutral position (additional<br />

anti-drift valves are no longer<br />

required)<br />

U Direct flange connection to the<br />

cylinder<br />

U Very good, uniform precision<br />

control characteristics in each<br />

cylinder position<br />

U Leak-free design<br />

Check-Q-meter FD<br />

Sizes 12...32<br />

Versions<br />

• Cartridge<br />

• Subplate<br />

U Controlled check valve<br />

(leak-free)<br />

U Outflow controlled in accordance<br />

with the inflow on the<br />

side opposite the actuator<br />

U Free flow in the opposite<br />

direction<br />

U Used in hydraulic systems for<br />

load-independent speed control<br />

of hydraulic motors and<br />

cylinders with pulling loads<br />

U With/without secondary<br />

pressure limitation<br />

U Ratio of pilot pressure : load<br />

pressure = 1 : 20<br />

MHRB Size 1622<br />

Flow qV L/min 200 400<br />

Nominal pressure pnom bar 350 350<br />

Operating pressure pmax bar 420 420<br />

FD Size 12 1625 32<br />

Flow qV L/min 80 200 320 560<br />

Control pressure range<br />

Operating pressure<br />

bar 20 to 50, max. 315<br />

Actuator port pmax bar 420 420 420 420<br />

Directional valve port pmax bar 315 315 315 315<br />

Detailed information:<br />

MHRB RE 64 623<br />

FD RE 27 551<br />

57<br />

4


58 <strong>Mobile</strong> Controls<br />

4<br />

Screw-In Valves FTWE.K, FTDRE.K, MHDRE.K<br />

3/2-way directional valve FTWE.K<br />

Sizes 2 and 4<br />

U Controlled start and stop of<br />

a flow<br />

U Compact installation size<br />

U Drives<br />

• pumps and<br />

• directional control valves<br />

Proportional pressure reducing<br />

valves FTDRE.K, MHDRE.K<br />

Sizes 2...6<br />

U Proportional pressure control<br />

valves for reducing the pressure<br />

at port A, proportional to the<br />

solenoid current<br />

U Largely independent of the<br />

pressure in port P<br />

U Drives<br />

• couplings,<br />

• pumps,<br />

• directional control valves and<br />

• proportional pilot control<br />

devices<br />

FTWE.K Size 2 4<br />

Flow qVmax L/min 2 7<br />

Inlet pressure pPmax bar 100 210<br />

Power supply U V 12/24 12/24<br />

Power consumption W 14,4 14,4<br />

Resistance R Ω 10/40 10/40<br />

Duty cycle (with amplifier) 100 % 100 %<br />

FTDRE.K, MHDRE.K Size 2 4 6<br />

Flow, max. (p = 7 bar) qVmax L/min 2 7 40<br />

Inlet pressure pPmax bar 100 210 50<br />

Control pressure pPmax bar 18 18/30 30<br />

Power supply U V 12/24 12/24 12/24<br />

Control current, max. I A1,8/0,8 1,8/0,8 1,4/0,7<br />

Resistance R Ω 2,4/12 2,4/12 5/22,5<br />

Duty cycle (with amplifier) 100 % 100 % 100 %<br />

Detailed information:<br />

FTWE.K<br />

Size 2 RE 58 007<br />

Size 4 RE 58 008<br />

FTDRE.K, MHDRE.K<br />

Size 2 RE 58 032<br />

Size 4 RE 58 038<br />

Size 6 RE 64 655


Screw-In Valves MHDB, MHSV, MHSVL, MH2DB<br />

Pressure valves<br />

Sizes 10...50<br />

Operating pressure bis 420 bar<br />

U Safety valves for primary and<br />

secondary sides<br />

U Limitation of maximum<br />

pressure<br />

U Boost function to prevent<br />

shortage of oil and cavitation<br />

U Types:<br />

• Cartridge<br />

• Subplate<br />

• Directly operated<br />

• Pilot operated<br />

• Hydraulic unloading<br />

Detailed information:<br />

MHDB, MHSV, MHSVL RE 64642<br />

MH2DB RE 64644<br />

Component type Size Flow Cartridge Subplate<br />

q V max in L/min<br />

Pressure relief valve, directly operated 10 to 22 150 • –<br />

16 to 22 240 – •<br />

Pressure relief valve, pilot operated 10 to 40 80 to 800 • –<br />

22 to 32 200 to 400 – •<br />

Pressure relief valve, unloadable 22 to 40 400 to 800 • –<br />

22 to 32 200 to 400 – •<br />

Pressure relief valve, with integrated anti-cavitation valve 16 to 32 100 to 400 • –<br />

10 160 – •<br />

Cross-line pressure relief 16 to 32 130 to 400 – •<br />

Cross-line pressure relief with freewheel, mechanical 16 to 22 100 to 200 – •<br />

Cross-line pressure relief with freewheel, hydraulic 16 to 22 100 to 200 – •<br />

Pilot-operated pressure relief valve with sequencing stage, hydraulic 32 to 50 400 to 800 • –<br />

59<br />

4


60 <strong>Mobile</strong> Controls<br />

4<br />

Compact <strong>Hydraulics</strong>: Directional Seat Valves KSE<br />

Directional Slide Valves KKE<br />

Compact hydraulics<br />

Customized control blocks and<br />

specific control blocks meeting<br />

industry requirements with screwin<br />

or flange-mounted function<br />

elements are available to round off<br />

the mobile drive systems.<br />

The tailormade engineering design<br />

is based on the circuit diagram<br />

with specification of the position<br />

of ports and control panels. Combinations<br />

with mono blocks and<br />

sandwich elements are possible.<br />

Block designs yield the following<br />

advantages over separate piping:<br />

U Low flow resistance/<br />

high efficiency<br />

U Fewer seals<br />

U Small frame sizes/<br />

high power density<br />

U Customized system solutions<br />

U Lower costs<br />

The control blocks are available in<br />

aluminium up to 210 bar, in nodular<br />

graphite iron up to 350 bar and in<br />

steel for system pressures > 350 bar.<br />

Directional slide valves KKE<br />

Directly operated<br />

Frame size 1<br />

U Directly operated directional<br />

slide valve with solenoid actuation<br />

U Medium can flow through the<br />

valves in both directions<br />

U DC solenoids switching in oil<br />

U Solenoid coil can be turned<br />

U Concealed emergency actuation<br />

KSE Frame size 1<br />

Version 2/2 1)2)<br />

3/2 3)<br />

Operating pressure pmax bar 350 350<br />

Flow qVmax L/min 20 12<br />

KKE Frame size 1<br />

Version 2/2 3)<br />

3/2 1)<br />

4/2 2)<br />

Operating pressure pmax bar 350 350 350<br />

Flow qVmax L/min 40 60 50<br />

Detailed information:<br />

KSE<br />

Version 1) RE 18 136-02<br />

Version 3) RE 18 136-03<br />

KKE<br />

Version 1) RE 18 136-04<br />

Version 2) RE 18 136-05<br />

Version 3) RE 18 136-06<br />

Further information on<br />

Compact hydraulics: RE 09 406<br />

RE 00 184


Compact <strong>Hydraulics</strong>: Prop. Directional Valves KKS<br />

Proportional Pressure Relief Valve KBPS<br />

2/2-way proportional directional<br />

valves KKS<br />

Directly operated<br />

Frame size 1<br />

U For controlling the direction<br />

and magnitude of a flow<br />

U Actuated via proportional<br />

solenoid with central thread<br />

and detachable coil<br />

U Solenoid coil can be turned<br />

U Medium can flow through the<br />

valves in both directions<br />

U Concealed emergency actuation,<br />

optional<br />

Technical data KKS KBPS<br />

Operating pressure p max bar 210 350<br />

Nominal flow 1U2 q Vnom L/min 35<br />

1U2 q Vnom L/min 30<br />

Proportional pressure relief valves<br />

KBPS<br />

Directly operated<br />

Frame size 1<br />

U Directly operated valves to limit<br />

the system pressure<br />

U Actuated via proportional<br />

solenoid<br />

U Proportional solenoid with<br />

central thread and detachable<br />

coil<br />

U Screw-in valve<br />

U Precision calibration of the<br />

setpoint pressure characteristic,<br />

externally via the electronics<br />

Flow q Vmax L/min 2<br />

Hysteresis, max. % 5 4<br />

Step response 0 to 100 % T u+T g ms < 90 < 70<br />

100 to 0 % T u+T g ms < 60 < 70<br />

Operating voltage U V 24 24<br />

Setpoint signal U V 0 to + 10 0 to + 10<br />

Electronics Module VT-MSPA1-50-1X VT-MSPA1-1-1X<br />

Detailed information:<br />

KKS RE 18 139-02<br />

Pilot-operated valve KBPS<br />

RE 18 139-03<br />

61<br />

4


62 <strong>Mobile</strong> Controls<br />

4<br />

Pressure, Flow, Check Valves<br />

Used in materials handling systems,<br />

in agricultural machinery, in municipal<br />

vehicles and in the market in<br />

general<br />

Pressure relief valves<br />

U Suitable for integrated connection<br />

in pipelines and for installation<br />

in blocks<br />

Pressure relief valves<br />

U Can be adjusted via handwheel,<br />

with lead seal, invariably preset,<br />

adjusting button with/without<br />

lock<br />

Flow valves<br />

U 3-way directional flow valve<br />

invariably set or adjustable<br />

U Flow divider, for line installation<br />

Check valves<br />

U Non-return check valves<br />

U Non-return and pressure relief<br />

valves<br />

Detailed information:<br />

Data sheet Order No. 1987760704<br />

Pressure pmax bar 350<br />

Flow Qmax L/min 120, depending on set pressure and line cross-section<br />

Thread (line installation) M 18 x 1,5 / G 1/2<br />

Thread (block installation) M 14 x 1,5 / M 24 x 1,5 / M 30 x 1,5<br />

Flow valves<br />

Invariable:<br />

Pressure pmax bar 210<br />

Total flow QP L/min 55 55<br />

Directly controlled constant flow QA L/min 30<br />

Pilot-operated constant flow QA L/min 30<br />

Thread (line installation)<br />

Adjustable:<br />

M 18 x 1,5<br />

Pressure pmax bar 250<br />

Total flow QPR L/min 120<br />

Constant flow QREG L/min 0,5 ... 30 / 0,5 ... 47 / 0,5 ... 75 / 0,5 ... 95<br />

Thread (line installation)<br />

Flow dividers:<br />

M 22 x 1,5 / M 27 x 2<br />

Pressure pmax bar 310<br />

Division ratio 1 : 1<br />

Thread (line installation) M 18 x 1,5 / M 22 x 1,5 / M 27 x 2<br />

Check valves<br />

Pressure pmax bar 250 200 250 300<br />

Flow Qmax L/min 45 50 60 80<br />

Thread (line installation) M 18 x 1,5 / G 1/2


Hydraulic and Electronic Pilot Control Devices TH<br />

Pilot Oil Supply Systems MHSTE<br />

Hydraulic pilot control devices TH<br />

2TH6<br />

U Sandwich unit for actuating a<br />

spool axis<br />

U Up to six sandwich elements<br />

can be flanged together<br />

4TH5/4TH6<br />

U Mono block device for actuating<br />

one or two spool axes<br />

U Single-lever operation<br />

THF5/THF6<br />

U Device for actuating two spool<br />

axes<br />

U Single-lever operation<br />

U Additional spool axes can be<br />

actuated<br />

Pilot oil supply systems MHSTE<br />

Compact unit for supplying pilot<br />

oil circuits in the low pressure range<br />

Hydraulic pilot control devices<br />

U Used to control the implement<br />

hydraulics in mobile machines<br />

U Suitable for armrest installation<br />

(4TH6)<br />

U Sensitive control due to low actuating<br />

forces and proportional<br />

control characteristics<br />

U Various characteristic curves<br />

for optimum matching with<br />

the implement hydraulics to be<br />

controlled<br />

U Detent and reference positions<br />

for identifying working positions<br />

for the operator<br />

U Maintenance-free, long service<br />

life<br />

U Different handle models available<br />

<strong>Program</strong>mable electronic remote<br />

control THE6<br />

U Direct proportional control of<br />

solenoids<br />

U For programming characteristic<br />

curves and ramps<br />

U Hand or foot actuation<br />

Electronic pilot control device THE5<br />

U Signal version, CAN bus<br />

U Suitable for mobile machines<br />

due to comparable ergonomics<br />

and robustness of hydraulic<br />

products<br />

U Up to four proportional axes<br />

Detailed information:<br />

2TH6 RE 64 552<br />

2TH6R RE 64 551<br />

4TH5/4TH6 RE 64 555<br />

THF5 RE 64 552<br />

THF6 RE 64 553<br />

THE6 RE 29 771<br />

THE5 RE 29 881<br />

MHSTE RE 64 571<br />

TH Series 2TH62TH6R 4TH5 4TH6THF6<br />

Inlet pressure, max. bar 50 50 35 50 30<br />

Pilot flow L/min 16 16 13 16 16<br />

Tank back pressure bar 3 3 3 3 3<br />

Hysteresis, max. bar 1 1 1 1 1<br />

THE Series THES5 THEC5 2THE62THE6R 4THE6<br />

Version Hand-operated Hand-operated Hand-operated Foot pedal Hand-operated<br />

Axes up to 4 up to 4 1 (2) 1 (2) 2 (4)<br />

Output V CAN PWM PWM PWM<br />

Power supply V 12/24 12/24 12/24 12/24 12/24<br />

63<br />

4


64 <strong>Mobile</strong> Controls<br />

4<br />

Hydraulic Remotely Powered Brake Systems LT<br />

Remotely powered brake systems<br />

LT<br />

U For use in construction<br />

machinery and motor vehicles<br />

U Machines with hydraulic<br />

system do not require an additional<br />

compressed air system<br />

U Operation with fixed displacement<br />

pumps (open center) or<br />

load-sensing hydraulic systems<br />

Modular design<br />

U Brake system of decentralized<br />

design permitting free arrangement<br />

of the elements<br />

U Brake system comprises:<br />

• Foot brake valve LT05 (1-circuit)<br />

or LT07 (2-circuit)<br />

• Pedal LT19<br />

• Accumulator charging valve<br />

LT06<br />

• Hand brake valve LT08<br />

• Relay valve LT09<br />

• Braking inch valve LT31<br />

Compact design<br />

U Brake system of compact design,<br />

minimum piping required<br />

U Complete brake system comprising:<br />

• Compact brake block LT12<br />

(1-circuit) or LT13 (2-circuit)<br />

• Accumulator charging valve<br />

• Circuit separation by means<br />

of inverted shuttle valve<br />

• Hand brake valve (mechanical<br />

or electrical actuation)<br />

• Separate pedal LT20<br />

U Complete brake system comprising:<br />

• Compact brake block LT17<br />

(2-circuit)<br />

• Accumulator charging valve<br />

• Circuit separation by means<br />

of inverted shuttle valve<br />

• Mounting feature for pressure<br />

accumulator<br />

• Pedal<br />

• Hand brake valve (electrically<br />

actuated)<br />

• Energy supply for a second<br />

hydraulic hand brake valve<br />

LT08 possible<br />

Accessories:<br />

• Brake light switch<br />

• Accumulator warning switch<br />

• Parking brake warning switch<br />

• Spring accumulator cylinder<br />

(for parking or hand brake)<br />

• Pressure accumulator<br />

(energy accumulator)<br />

Detailed information:<br />

LT05 RE 66 143<br />

LT06 RE 66 191<br />

LT07 RE 66 146<br />

LT08 RE 66 148<br />

LT09 RE 66 152<br />

LT12 RE 66 218<br />

LT13 RE 66 221<br />

LT17 RE 66 228<br />

LT31 RE 66 227<br />

Type LT05 LT06LT07 LT08 LT13 LT17 LT31<br />

Braking pressure bar 25 to 125 – 40 to 125 – 40 to 125 40 to 125 40 to 125<br />

Parking brake pressure bar – – – 25 to 125 40 to 150 150 –<br />

System pressure, max. bar 200 200 200 200 200 200 210<br />

Inching pressure bar – – – – – – 30<br />

Flow L/min 45 70 60 51 40 70 12


Trailer Brake Valves<br />

Hydraulic remotely powered brake<br />

for trailers in agricultural vehicles<br />

U Priority function for hydraulic<br />

trailer brake<br />

U For use in OC or LS systems<br />

U Proportional deceleration of<br />

tractor and trailer<br />

U Simple coordination of tractor<br />

and trailer brake<br />

U Limitation of the max. trailer<br />

brake pressure<br />

U Simple integration into the<br />

hydraulic system<br />

Detailed information:<br />

Data sheet Order No. 1987 760 506<br />

Trailer brake valves for screw connection/for flange connection LT03<br />

Nominal flow Q N L/min 80 –<br />

Operating pressure p max bar 250 210<br />

Installed position Any, bleed valve at top, vertical Any, bleed valve at top<br />

Line connections Screw-in thread<br />

LT03<br />

U Designed for CC – LS systems<br />

U Pressure safeguard for the<br />

trailer brake (150 bar)<br />

U Can be mounted directly on<br />

the gearbox<br />

U Used as front-axle brake valve<br />

(i = 4:1)<br />

U For braking tractor and trailer<br />

Detailed information:<br />

LT03 On request<br />

Pressure fluid to trailer brake Hydraulic fluids on mineral-oil base Hydraulic fluids on mineral-oil base<br />

Pressure fluid in control head Hydraulic fluids on mineral-oil base or Hydraulic fluids on mineral-oil base<br />

brake fluid ATE (other fluids on request)<br />

Transmission ratios 9:1 to 33:1<br />

65<br />

4


66 <strong>Mobile</strong> Controls<br />

4<br />

Hydrostatic Steering Units LAG<br />

Steering unit LAG<br />

U The steering unit LAG is used<br />

in the hydraulic steering circuits<br />

of motor vehicles and<br />

mobile machines with high<br />

axle loads and driving speeds<br />

of up to 50 km/h.<br />

U Even heavy vehicles can be<br />

steered without difficulty with<br />

the aid of a steering unit. The<br />

absence of a mechanical connection<br />

between steering unit<br />

and steered axle makes it possible<br />

to realize designs which<br />

would be impossible with conventional<br />

steering systems.<br />

U The steering unit contains all<br />

the necessary valves for safeguarding<br />

the steering unit and<br />

cylinder in the hydraulic steering<br />

circuit, thus eliminating<br />

the need for additional piping.<br />

U Vehicles with LAG steering unit<br />

can also be steered manually if<br />

the hydraulic pump fails, as<br />

the steering unit then serves as<br />

manual pump to the steering<br />

cylinder.<br />

LAGC<br />

The delivery volume in servo mode<br />

(supplied by the hydraulic pump)<br />

and in emergency mode (supply<br />

failure) is the same in the LAGC<br />

unit.<br />

LAGU and LAGZ<br />

The force required on the steering<br />

wheel is reduced through the<br />

change in transmission ratio when<br />

the LAGU and LAGZ units are<br />

installed. In many cases, this is the<br />

essential prerequisite for compliance<br />

with permissible ceilings.<br />

A second steering pump is often<br />

unnecessary.<br />

The steering unit LAGU operates<br />

according to the principle of 2:1<br />

chamber isolation. The delivery volume<br />

is halved in emergency operation.<br />

The installed dimensions are<br />

identical with those of the LAGC<br />

unit for the same sizes.<br />

The steering unit LAGZ operates<br />

with two rotor sets in servo operation.<br />

One rotor set is deactivated<br />

in emergency operation, thus<br />

reducing the delivery volume.<br />

The manual force is reduced<br />

proportionally with the delivery<br />

volume.<br />

Rotor sets can be combined as desired<br />

within the individual series,<br />

thus permitting transmission ratios<br />

of 2:1, 3:1, 4:1, ...<br />

Detailed information:<br />

Version LAGC RE 14 365<br />

Version LAGU RE 11 867<br />

Version LAGZ RE 11 868<br />

Size 40 50 63 70 80 100 125 140 160 200 250 320 400 500 630<br />

Types LAGC • • • • • • • • • • • • • • •<br />

LA GU • • • • • •<br />

LA GZ • • • • •<br />

Versions ON = open center-non reaction, OR = open center-reaction, LS = load sensing-non reaction and -reaction<br />

Flow qV 50 L/min (higher values on request)<br />

Operating pressure pmax 175 bar (higher values on request)


Priority Valves LPS<br />

Steering Column LAB and Sensor<br />

Priority valve LPS<br />

U Used in combination with<br />

steering units in load-sensing<br />

systems<br />

U Assures the preferred steering<br />

circuit supply prescribed by law<br />

U Steering and auxiliary consumers<br />

are supplied by a single<br />

hydraulic pump<br />

U Energy-saving hydraulic systems<br />

can be realized by using<br />

priority valves in combination<br />

with variable displacement<br />

pumps<br />

U Can also be used as sequencing<br />

valve, flow divider or pressure<br />

relief valve when combined<br />

with other valves<br />

U LS signal: dynamic (standard)<br />

or static<br />

Steering columns LAB and sensor<br />

U Used as connecting element<br />

between steering wheel and<br />

steering unit LAG<br />

U Sensor ensures contactless<br />

measurement of rotary movements.<br />

Signal is triggered by a<br />

measuring gear wheel.<br />

U The LAB sensor is preferably<br />

used in combination with the<br />

steering column and steering<br />

unit to drive the electric motor<br />

of the pump supplying the<br />

steering circuit<br />

U The digital output signal delivers<br />

a pulse after a rotational<br />

angle of 2°<br />

U The proportional output signal<br />

is proportional to the steering<br />

wheel speed<br />

Priority valve LPS Size 40 80 120 160<br />

Flow qV L/min 40 80 120 160<br />

Max. operating pressure pmax bar Ports P, EF 250 250 250 250<br />

Ports CF, LD, R, L 175 175 175 175<br />

Type of connection Flanged onto steering units, pump mounting on gear pumps, installation in piping<br />

Line connections Pipe thread to DIN 3852<br />

Metric ISO thread to DIN 3852<br />

UNF thread to SAE<br />

Steering columns LAB and sensor Size 65 80 154 300 450 650 762<br />

UNF thread to SAE Flat or curved<br />

Steering wheel connections A, C, D (others on request)<br />

Signal connection (for acoustic alarm switch) with or without<br />

Sensor with or without<br />

Detailed information:<br />

LPS RE 27 548<br />

LAB RE 11 874<br />

67<br />

4


68<br />

4


Gears<br />

Planetary gears are exceedingly<br />

compact and therefore eminently<br />

suitable for installation in frequently<br />

confined spaces, such as in mobile<br />

machines. Depending on the<br />

required transmission ratio, they<br />

have two, three or more planetary<br />

stages, sometimes also in combination<br />

with spur gear or bevel gear<br />

stages.<br />

Modified gears are also available<br />

for specific drive systems, especially<br />

for high torques, in addition to the<br />

large range of standard gears.<br />

Top-quality gearing and high-grade<br />

materials make these gears reliable<br />

drive components. This is additionally<br />

ensured by a quality management<br />

system to DIN ISO 9001,<br />

modern machine tools and up-todate<br />

assembly and test technology.<br />

The gearboxes are designed for<br />

mounting on or in hydraulic<br />

motors and are normally supplied<br />

together with the latter. Others<br />

can be driven by electric motors or<br />

have free shaft ends for mounting<br />

such connecting elements as couplings<br />

or belt pulleys.<br />

Continuous monitoring of the<br />

market and technological developments<br />

in engineering design<br />

and manufacturing yield gearboxes<br />

produced to state-of-the-art<br />

standards.<br />

69<br />

5


70 Gears<br />

5<br />

Compact Drives GFT<br />

Travel Drives GFA<br />

Hydrostatic compact drives<br />

HYDROTRAC GFT<br />

with integrated dual displacement<br />

motor for the travel drive of small<br />

units, such as mini-excavators and<br />

lifting working platforms.<br />

Output torque from 7 to 9.5 kNm<br />

Hydrostatic compact drives<br />

HYDROTRAC GFT<br />

for the travel drive of crawlermounted<br />

or wheeled vehicles.<br />

Output torque from 7 to 330 kNm.<br />

These gearboxes can also be used<br />

for other applications, such as<br />

for rotational movements, drum<br />

drives, etc.<br />

Hydrostatic compact drive<br />

HYDROTRAC GFT-M2<br />

for driving particularly low-speed<br />

machines, such as road finishers.<br />

Drive by one variable displacement<br />

motor and one fixed displacement<br />

motor permits extremely<br />

slow working speeds or normal<br />

manoeuvring speed.<br />

Travel drives MOBILEX GFA<br />

for the travel drive of such large<br />

machines as mining excavators.<br />

Output torque up to 3250 Nm<br />

Detailed information:<br />

HYDROTRAC GFT -9,5 kNm<br />

RE 77 111<br />

HYDROTRAC GFT -330 kNm<br />

RE 77 110<br />

HYDROTRAC GFT-M2<br />

RE 77 124<br />

MOBILEX GFA On request


Swing Drives GFB<br />

Winch Drives GRT-W<br />

Swing drives MOBILEX GFB<br />

for excavators, cranes and other<br />

slewing machines.<br />

Output torque up to 650 kNm.<br />

Swing drives MOBILEX GFB<br />

with A10FD motor, particularly<br />

suitable for use in excavators.<br />

Output torque from 6.1 to 10 kNm.<br />

Winch drives MOBILEX GFT-W<br />

for installation in the winch pulleys<br />

of every kind of hoisting gear.<br />

The compact design makes them<br />

particularly suitable for such applications.<br />

Cable tension up to 200 t<br />

Detailed information:<br />

MOBILEX GFB -650 kNm<br />

RE 77 201<br />

MOBILEX GFB -10 kNm<br />

RE 77 204<br />

MOBILEX GFT-W RE 77 502<br />

71<br />

5


72 Gears<br />

5<br />

Shaft-Mounted Drives<br />

Planetary Gears<br />

Shaft-mounted drives<br />

HYDRODRIVE GMH<br />

with built-on hydraulic motor for<br />

applications requiring good concentric<br />

running characteristics even<br />

at low speeds.<br />

Output torque from 26.5 to<br />

565 kNm.<br />

Planetary gearboxes<br />

REDULUS GME<br />

for drives with electric motor. Available<br />

with foot or flange mounting.<br />

Output torque from 2.4 to<br />

2000 kNm.<br />

Transmission ratios from 3.8 to<br />

2000:1<br />

Planetary gearboxes for<br />

wind power plants<br />

U Generator gears for power<br />

output of 650 kW or higher<br />

U Azimuth gear for gondola<br />

tracking<br />

U Pitch gear for rotor blade<br />

adjustment<br />

Detailed information:<br />

HYDRODRIVE GMH RE 76 108<br />

REDULUS GME On request<br />

for wind energy plants On request


<strong>Mobile</strong> Electronics<br />

The mobile electronics sector<br />

supplies components meeting all<br />

the requirements for use in mobile<br />

machines. Their great reliability<br />

when subjected to rough mechanical<br />

handling, in extreme summer<br />

and winter conditions, and in the<br />

presence of electromagnetic and<br />

electrostatic interference has been<br />

demonstrated in tests and proved<br />

in everyday use.<br />

The programmability of components<br />

for mobile electronics makes<br />

it possible to realize intelligent new<br />

solutions in addition to standard<br />

functions and to incorporate the<br />

electronic control units into other<br />

machine systems through this communication.<br />

Product range for mobile electronics<br />

With programmable control units,<br />

sensors, input devices and other<br />

components, the mobile electronics<br />

range from Rexroth includes all<br />

the parts needed for a complete<br />

hydraulic drive system from a<br />

single source. Complete solutions<br />

combining travel functions and<br />

working functions are optimally<br />

matched with one another.<br />

Tried-and-tested tools are available<br />

as handheld units and as PC applications<br />

for simple parameterization<br />

in everyday use and effective<br />

troubleshooting when service is<br />

required.<br />

For more ambitious users of<br />

mobile electronics, the BODAS<br />

programming system is a convenient<br />

means of developing software<br />

to standard IEC 61131-3.<br />

In addition to the components<br />

presented here, mobile electronics<br />

is also available as “integrated<br />

electronics and sensor systems”<br />

in hydraulic components. This<br />

version yields further advantages,<br />

such as the elimination of wiring,<br />

minimization of the installation<br />

space and preliminary testing of<br />

the subsystem. The “integrated<br />

electronics” is described with the<br />

respective hydraulic components.<br />

Control units and • Control units, comprising electronic circuit boards in metal or polymer housings, with one or more central<br />

amplifiers plug connectors. Different versions with different numbers of inputs / outputs and interfaces.<br />

• Control units with standard software for the specific application or specially programmed for the specific<br />

device concerned, in accordance with the specifications.<br />

• Measuring adapters and test boxes for commissioning and troubleshooting.<br />

Sensors, input devices • Sensors of robust design for mobile use, e.g. for measuring pressure, speed, angles or temperature.<br />

and control panels • Manual control devices (joysticks) with a variety of handles.<br />

• Control panels with display and push-buttons for universal use, as well as for special applications.<br />

Parameterization and • Handheld tools and PC software for parameterization, process data display and error messages.<br />

programming tools • Flash tools for downloading programs into control units.<br />

• BODAS programming system for convenient development of software for control units.<br />

Applications software • Control unit programs for specific devices and functions based on a module library.<br />

and system solutions • Special complete systems for specific applications, with all the requisite components.<br />

73<br />

6


74 <strong>Mobile</strong> Electronics<br />

6<br />

Electronic Control Units<br />

RC, MC, MHVD<br />

Universal electronic control units<br />

(ECUs) as modular elements for<br />

intelligent drive systems:<br />

U Depending on requirements,<br />

a control unit with the appropriate<br />

number of inputs/outputs<br />

and interfaces is selected<br />

(rapid, cost-efficient realization<br />

without hardware development)<br />

U If the requirements exceed the<br />

capacity of one control unit,<br />

two or more control units can<br />

be used and communicate with<br />

one another<br />

U Standard software or specific<br />

programming for the device<br />

concerned, in accordance with<br />

the specifications<br />

Technical data of the electronic control units<br />

EHR, EHL, MHVDL<br />

U Special control units for the<br />

application in question, with<br />

software for optimized system<br />

solutions, such as electrohydraulic<br />

hitch control in<br />

tractors (EHR)<br />

Features of the control units<br />

U Robust, sealed metal or polymer<br />

housing, suitable for use in<br />

mobile machines.<br />

U Power supplied directly from<br />

the vehicle's on-board supply<br />

(12 V or 24 V).<br />

U High-performance, highly integrated<br />

microcontrollers, e.g.<br />

80C167, 16-bit.<br />

U Safety features, such as monitoring<br />

of broken wires/shortcircuiting,<br />

redundant inputs,<br />

feedback from outputs, watchdog<br />

U Output stages for direct actuation<br />

of proportional solenoids;<br />

closed loop current controlled<br />

and pulse-width-modulated<br />

U RS232 and CAN bus communication<br />

and service interfaces<br />

U High electromagnetic compatibility<br />

(EMC)<br />

U Software download from PC<br />

to the flash memory without<br />

opening the housing<br />

Type/Series Number of inputs/outputs and interfaces Type of Uses Detailed<br />

Analog Switch Speed Prop. Switch CAN- protection information<br />

inputs inputs inputs outputs outputs Bus<br />

RC2-1/12 2 4 1 2 1 1 IP65 universal RE 95051<br />

RC6-9/10 8 7 5 6 9 2 IP65 universal in preparation<br />

MC6H/32 6 6 4 6 3 1 IP65 universal RE 95050<br />

MC6E/32 10 12 8 12 6 2 IP65 universal RE 95050<br />

MC8/12 4 6 2 3 1 1 IP65 universal RE 95050<br />

MHVD 4-4 12 8 2 4 4 1 IP30/IP65 universal RE 29872<br />

MHVD 9-3 14 8 2 – 4 9 3 1 IP30/IP65 universal RE 29873<br />

EHR max. 14 max. 6 max. 4 max. 5 max. 4 max. 1 IP54AHitch control<br />

for tractors<br />

1 987 760 507<br />

EHL, MHVDL max. 4 max. 4 max. 2 max. 2 1 max. 1 IP65 Fan control 1 987 761 700<br />

IP30 RE 29885


Accessories and Amplifiers<br />

Accessories for control units<br />

U Measuring adapter for commissioning<br />

or troubleshooting in<br />

the vehicle or machine: measurement<br />

of all electrical signals at<br />

the inputs, outputs and interfaces<br />

of a control unit<br />

U Test boxes for software development<br />

and service: simulation<br />

of input and output signals from<br />

the control unit under laboratory<br />

conditions<br />

U Flash tool for downloading software<br />

from the PC to a control<br />

unit<br />

U Other tools can be found under<br />

the heading “Parameterization<br />

and programming tools”<br />

Accessories for control units<br />

Amplifiers<br />

for simple actuation of proportional<br />

solenoids on variable displacement<br />

pumps, hydraulic motors and<br />

valves.<br />

U Power supply directly from<br />

on-board vehicle supply<br />

(12 V or 24 V)<br />

U Control voltage as input signal<br />

U Input can be wired with a<br />

potentiometer (e.g. in a joystick)<br />

U Possibility of setting minimum<br />

and maximum output currents,<br />

as well as time ramps<br />

U Special versions available with<br />

such safety features as detection<br />

of broken wires and shortcircuiting<br />

Type Uses Detailed information<br />

MAMeasuring adapter for control unit signals RE 95090<br />

TB Test boxes for software development with control units RE 95091<br />

FT Flash tool for downloading programs into control units RE 95082<br />

Installation notes Supplementary documentation on installation and operation of the control units<br />

in mobile machines<br />

RE 90300-01-B<br />

Technical data of the amplifiers<br />

Type Number of Number of Uses Detailed information<br />

analog inputs prop. outputs<br />

MHVA 1 ... 12 1 – 12 1 – 12 universal RE 29874<br />

RE 29875<br />

RE 29882<br />

RE 29883<br />

PV, PVR 1 – 2 1 – 2 universal RE 95022<br />

RE 95023<br />

75<br />

6


76 <strong>Mobile</strong> Electronics<br />

6<br />

Sensors<br />

Sensors<br />

Sensors for mobile machines must<br />

be capable of withstanding extreme<br />

ambient loads, particularly when<br />

installed in hydraulic units and<br />

drive motors.<br />

Technical data of the sensors<br />

The sensors for different measured<br />

variables are based on robust,<br />

failsafe and usually contactless<br />

measurement principles. The sensor<br />

elements are reliably integrated<br />

into suitable housings where they<br />

are protected against vibrations,<br />

impacts and harmful fluids, and<br />

equipped with cables or plug<br />

connectors suitable for mobile use.<br />

Sensor features<br />

U High range of operating<br />

temperatures<br />

U Proof against short-circuiting<br />

and polarity reversal<br />

(in some cases)<br />

U Powered directly from the<br />

on-board power supply<br />

(in some cases)<br />

U Matched with the hydraulic<br />

components and control units<br />

U High electromagnetic<br />

compatibility (EMC)<br />

Type Measured variable Min. value Max. value Power supply Uses (typically) Detailed information<br />

KMB Tensile force 25 kW 150 kW 8...12 V Electrohydraulic hitch<br />

control for tractors<br />

1 987 760 507<br />

WSAAngle – 90° + 90° 5 V universal RE 95140<br />

WSC Angle – 45° + 45° 8...12 V Electrohydraulic hitch<br />

control for tractors<br />

1 987 760 507<br />

MHVES Angle – 75° + 75° universal RE 29887<br />

DSR Pressure 500 bar 9...32 V universal RE 95137<br />

DSC Pressure 250 bar 8...12 V Electrohydraulic hitch<br />

control for tractors<br />

1 987 760 507<br />

WEA, WEB Stroke 10 mm 8...12 V Electrohydraulic hitch<br />

control for tractors<br />

1 987 760 507<br />

HDD Speed 2 Hz 6000 Hz 8...32 V For installation in axial piston units<br />

with detection of direction of rotation<br />

RE 95135<br />

TSB Temperature – 30° C 130° C universal 1 987 761 707<br />

TSC Temperature – 40° C 160° C universal 1 987 761 707<br />

TS Temperatur 87° C 92° C -- Switches, universal RE 95145<br />

VS Contamination -- -- -- Switches, universal RE 95148


Input Devices and Control Panels<br />

Input devices<br />

The product group “input devices”<br />

generically covers various control<br />

devices for entering setpoint values.<br />

Input device features<br />

U Compact design with small<br />

installed dimensions<br />

U Suitable for precision control<br />

of driving and working functions<br />

U Internal sensors based on<br />

contactless measurement<br />

principles<br />

U Other special versions on<br />

request<br />

Technical data of the input devices<br />

Fotos:<br />

Sensors EHR, HDD,<br />

M-Control, DIA<br />

Control panels<br />

Operating units with display, pushbuttons<br />

and switches are used to<br />

present operating states, process<br />

variables and error messages. Functions<br />

specific to the application<br />

concerned are selected and triggered<br />

via push-buttons. Operating<br />

units are designed for installation<br />

in the control panels of mobile<br />

machines; the front is protected<br />

against ingress of water.<br />

Features of the control panels<br />

U Easy operation via function<br />

keys<br />

U Application-based functions<br />

can be programmed<br />

U Backlighting<br />

U CAN bus<br />

U Front enclosure to IP 65<br />

Type Description Unit Min. value Max. value Power supply Uses Detailed information<br />

M-Control Joystick Actuating angle ca. ± 22° 8...12 V universal RE 29886<br />

Technical data of the control panels<br />

Type Description Number Characters Number of Power supply Uses Detailed information<br />

of lines per line push-buttons<br />

DIA/2 Display with<br />

push-buttons<br />

4 Graphics 6 8...32 V universal in preparation<br />

BT-EHR Special rotary knobs Electrohydraulic hitch 1 987 760 507<br />

and potentiometers,<br />

optionally with display<br />

control for tractors<br />

77<br />

6


78 <strong>Mobile</strong> Electronics<br />

6<br />

Parameterization and <strong>Program</strong>ming Tools<br />

Parameterization with BB-3 or<br />

BODEM<br />

The application software for control<br />

units is parameterized when<br />

developing and optimizing prototypes,<br />

as well as when commissioning<br />

standard vehicles and machines.<br />

The parameterization tools are<br />

used, for example, to set ramp values<br />

for acceleration and deceleration,<br />

as well as other applicationbased<br />

values. Actual process values<br />

can also be monitored and recorded<br />

with the tools (but only with the<br />

PC software BODEM) and error<br />

messages output in plain text.<br />

Features of the handheld tool<br />

BB-3<br />

U Easy to use<br />

U Communication via serial<br />

interface<br />

U Multi-lingual<br />

Features of the PC software<br />

BODEM<br />

U Same functions as BB-3,<br />

but with additional features<br />

U Convenient user guidance<br />

in Windows<br />

U Online presentation of process<br />

variables from the control unit<br />

U Datalogger function<br />

<strong>Program</strong>ming with BODAS<br />

The graphic programming interface<br />

BODAS (Block Oriented<br />

Design of Application Software) is<br />

used for convenient and reliable<br />

programming of the universal control<br />

units. <strong>Program</strong>s are compiled<br />

on the PC using programming<br />

languages to standard IEC 6 1131-3<br />

and additional support, such as<br />

debugging and simulation. Upon<br />

completion of the program development,<br />

the program code can be<br />

loaded directly from the PC into<br />

the memory of the control unit.<br />

Features of the programming<br />

system BODAS<br />

U Convenient Windows-based<br />

user interface<br />

U Standard IEC 6 1131-3<br />

U “Templates” for starting software<br />

development without<br />

problems<br />

U Module library for standard<br />

functions<br />

U Documentation in the form of<br />

block structures<br />

Type Description Application Detailed information<br />

BB-3 Handheld Parameterization, display of process variables and error messages for MC, RC, MHVD control units RE 95080<br />

BODEM PC-Software Parameterization, display of process variables and error messages for MC, RC, MHVD control units RE 95085<br />

BODAS PC-Software Software development for the universal MC6 and RC control units RE 95110<br />

RE 98230


Application Software for Control Units<br />

Standard software<br />

Standard software for control units<br />

includes application-based functions<br />

which can be adapted without<br />

additional development effort, simply<br />

by setting parameters.<br />

Features<br />

U Application-based software<br />

packages for mobile machines<br />

U Open and closed loop controls<br />

U Transmission drives and<br />

working functions<br />

U Optimum control of the<br />

hydraulic components<br />

Application software 1)<br />

Software module<br />

Software modules are functional<br />

modules for individual program<br />

development and supplements<br />

Features<br />

U Tested functionality<br />

U Description of all interfaces<br />

and possible parameter settings<br />

U Used in a whole variety of<br />

applications<br />

Examples of software function<br />

modules<br />

U Automotive driving<br />

U Constant speed drive (CSD)<br />

U Load limiting control for the<br />

drive motors<br />

U Traction control system<br />

U Reduction of fuel consumption<br />

(ECO-drive)<br />

U Precision control for valvecontrolled<br />

working functions<br />

Customized software for control<br />

units<br />

New ideas can be transformed into<br />

vehicle and machine functions on the<br />

basis of existing standard software<br />

and application software modules.<br />

Individual application software is<br />

compiled on the basis of the specified<br />

requirements and then tested and<br />

optimized on a prototype machine.<br />

Fundamentally new solutions are<br />

developed and tested in our “applications<br />

centers” in cooperation with<br />

the hydraulic product segments.<br />

Features<br />

U Compiled on the basis of<br />

specified requirements<br />

U Development of the software<br />

structure and program code<br />

U Testing and optimization on a<br />

prototype machine under real<br />

service conditions<br />

Type Description Application Integrated modules Detailed information<br />

FZADrive program for Track drives Automotive driving, RE 95065<br />

dual-circuit drives controlled straight-line running,<br />

steering, load limiting control<br />

FGR Drive program with Hydrostatic transmissions Automotive driving, RE 95057<br />

load limiting control inching/braking, RE 95058<br />

load limiting control RE 95059<br />

GLR Load limiting control Load limiting control for machines with Characteristic curves, ramps, RE 95055<br />

for working functions internal combustion in combination with an<br />

axial piston pump operated in the open circuit<br />

PID-action controllers<br />

ASR Drive control for Heavy goods vehicles and off-road machines Automotive driving, RE 95070<br />

vehicles with load limiting control,<br />

single-wheel drive traction control<br />

EHV Electrohydraulic Valve-controlled working functions, operation via Characteristic curves, ramps On request<br />

valve control input devices such as electronic joysticks or pedals<br />

1) Other software on request<br />

79<br />

6


80 <strong>Mobile</strong> Electronics<br />

6<br />

System Solutions<br />

Electrohydraulic hitch control for<br />

tractors EHR-D, EHR-C, EHR-B<br />

Electrohydraulic hitch control system<br />

for tractors is an optimized<br />

complete system of hydraulic and<br />

electronic components which has<br />

been specially developed for the<br />

rough everyday conditions in agricultural<br />

use.<br />

EHR components<br />

Features<br />

U Different system configurations<br />

for tractors of different performance<br />

classes<br />

U Basic system EHR-B with<br />

reduced functionality for<br />

tractors with medium and<br />

low power ratings<br />

U EHR-C with CAN bus<br />

communication<br />

U Valves EHR5-OBE and<br />

EHR23LS-OBE with integrated<br />

on-board electronics are available<br />

as an alternative to the<br />

separate EHR-D and EHR-C<br />

control units.<br />

Type Component Detailed information<br />

EHR23 Valves, optionally with OBE<br />

KMB, DSC, WE, WSC Draft sensor, pressure sensor, position sensor or angle sensor<br />

EHR EHR control unit (not applicable with OBE)<br />

BT-EHR Control panel BT-EHR<br />

EHR functions<br />

1 987 760 507<br />

Function Type of control unit with software<br />

EHR-B EHR-D EHR-C EHR...-OBE<br />

Draft, position and mixed control • • • •<br />

External control (control of an attachment) • • •<br />

Pressure control • • •<br />

Anti-slip control in traction • • •<br />

Vibration damping • • • •<br />

Alternative front/rear control • •<br />

Simultaneous front/rear control •<br />

System diagnosis • • • •<br />

CAN bus • •<br />

Rear actuation • • • •<br />

Flash programming via CAN •


System Solutions<br />

Electrohydraulic header height<br />

control for combine harvesters<br />

EMR<br />

The variety of uses and harvesting<br />

performance of combine harvesters<br />

can be increased with the aid of<br />

electronic and sensor systems in<br />

addition to hydraulic systems.<br />

Complex controls make for greater<br />

safety and relieve the burden on the<br />

machine operator.<br />

System solutions<br />

Functions<br />

U Cutting table guided parallel to<br />

the ground<br />

U Slope compensation of the<br />

cutting table, optionally with<br />

the control unit EMR-D<br />

EMR operating modes<br />

1. Transport mode:<br />

Active damping of cutting table<br />

vibrations while driving<br />

2. Position control:<br />

Cutting table is maintained in the<br />

preselected position<br />

3. Distance control:<br />

Cutting table is maintained at the<br />

preselected cutting height<br />

4. Ground pressure control:<br />

Cutting table is guided over the<br />

ground with constant contact<br />

pressure<br />

Electrohydraulic fan control EHL<br />

Flexibility is one of the main advantages<br />

of hydraulic fan drives.<br />

Electronic control of such systems<br />

yields further advantages, such as:<br />

U Marginal temperature deviations<br />

due to the high control<br />

quality<br />

U Lower fuel consumption<br />

U Lower emission of noise and<br />

exhaust gases<br />

Three different system solutions are<br />

available for different areas of use.<br />

Type Designation Control unit Uses Detailed information<br />

EMR Header height control Digital Combine harvesters RE 98071<br />

EHL1 Fan control, single-channel Analog Control of cooling water temperature 1 987 761 700<br />

EHL2 Fan control, two-channel Analog Control of cooling water temperature<br />

and two other temperatures<br />

1 987 761 700<br />

MHVDL Fan control, parameterizable Digital Universal, can be parameterized,<br />

control of up to four temperatures<br />

RE 29885<br />

81<br />

6


82 <strong>Mobile</strong> Electronics<br />

6<br />

Interfaces for <strong>Mobile</strong> Electronics<br />

U Pumps, motors and valves<br />

with proportional or switched<br />

electrohydraulic control can be<br />

controlled directly from the<br />

outputs of the mobile electronic<br />

units<br />

U Integrated electronic units in<br />

hydraulic components are<br />

preferably controlled via the<br />

CAN bus or analog voltages<br />

U Such input devices as joysticks<br />

and foot pedals deliver setpoints<br />

in the form of input<br />

signals which are processed<br />

by control units, amplifiers or<br />

integrated electronic units.<br />

<strong>Hydraulics</strong><br />

Electronics<br />

Here too, major advantages are<br />

obtained by using the CAN bus<br />

instead of analog voltages, such<br />

as the reduced wiring effort<br />

and extended diagnostic capabilities<br />

U Other input signals for control<br />

units or amplifiers are delivered<br />

by a whole variety of sensors.<br />

Signal transmission with<br />

analog voltages or currents<br />

frequently yields the advantage<br />

of unlimited speed for real-time<br />

control functions, although<br />

the CAN bus can also be used<br />

occasionally<br />

Man – machine interface Mechatronics<br />

Control<br />

panels:<br />

display<br />

keypad<br />

Pumps Motors Valves Integrated<br />

electronics<br />

Integrated<br />

sensors<br />

Setpoint<br />

input<br />

devices:<br />

joystick<br />

foot pedal<br />

Amplifiers Control<br />

units<br />

ECU<br />

System interface CAN bus<br />

Sensors:<br />

speed<br />

pressure<br />

force<br />

position<br />

angle<br />

External<br />

electronics:<br />

diesel engine<br />

PLC<br />

Software Standard software and specific application programs<br />

Application software<br />

BODAS programming system<br />

Parameterization with the PC software BODEM<br />

Software development<br />

Commissioning/service<br />

U Control panels with display<br />

and push-buttons are separate<br />

digital computers communicating<br />

with the control units<br />

via CAN bus<br />

U In addition, the CAN bus permits<br />

communication between<br />

several control units responsible<br />

for different tasks in the<br />

overall system (drive control,<br />

working functions, diesel fuel<br />

injection, PLC functions and<br />

others)<br />

Technical data of the CAN bus<br />

ISO/DIN 11898 (high speed)<br />

CAN specification 2.0 B active<br />

Data rate 50 kbit/s – 1 Mbit/s<br />

SAE J1939 protocol<br />

Customized protocols


Accumulators<br />

Hydraulic accumulators are used<br />

above all to minimize the pump<br />

drive power, to equalize volumes, to<br />

smooth pressure peaks, to store<br />

energy and to dampen pulsation.<br />

Characteristics<br />

U Bladder-type accumulators<br />

from 1 to 50 L<br />

U Diaphragm accumulators from<br />

0.075 to 2.80 L<br />

U Safety and shutoff block<br />

U Charging and testing devices<br />

U Mounting elements<br />

U Safety elements<br />

U Accumulator charging valve<br />

83<br />

7


84 Accumulators<br />

7<br />

Hydropneumatic Accumulators<br />

and Accessories for Accumulators<br />

Hydropneumatic accumulators<br />

U Bladder-type or diaphragm<br />

accumulators<br />

U Charging and testing devices<br />

U Mounting elements<br />

U Safety elements<br />

U Type and pressure test<br />

certificates<br />

Accumulator, safety and<br />

shutoff blocks<br />

Sizes 20 and 30<br />

U Safeguarding, shutting off<br />

and relieving hydraulic<br />

accumulators<br />

U Meet with the requirements<br />

and safety regulations of<br />

DIN 24 552, German regula-<br />

Hydropneumatic accumulators<br />

Bladder-type accumulators DN Litres 1 to 50<br />

Diaphragm accumulators DN Litres 0,075 to 2,8<br />

Accumulator, safety and shutoff blocks Size 20 30<br />

Service pressure pmax bar 350 350<br />

Weight m kg 6 14,7<br />

Safety valves<br />

tion on pressure vessels, and<br />

the Technical Rules for pressure<br />

vessels (TRB 403 and TRB 404)<br />

U Type-tested safety valves<br />

U Electrical or mechanical relief<br />

valve<br />

Safety valves<br />

U Type-tested safety valves<br />

U For safeguarding hydraulic<br />

accumulators<br />

U Acceptance testing in accordance<br />

with the German regulation<br />

on pressure vessels and the<br />

Technical Rules on pressure<br />

vessels TRB 403<br />

• Type-tested by the Technical Control<br />

Board (TÜV)<br />

Service pressure pmax bar 360<br />

Blow-off flow L/min bis 150<br />

Accumulator charging valve Size 6<br />

Service pressure pmax bar 315<br />

Weight m kg 40<br />

Accumulator charging valve<br />

U Disconnection of a fixed<br />

displacement pump<br />

U Two pressure settings<br />

U Subplate connection, size 6<br />

Detailed information:<br />

Data sheet Order No. 1987761403


<strong>Mobile</strong> <strong>Hydraulics</strong> Service<br />

The <strong>Mobile</strong> <strong>Hydraulics</strong> Service<br />

specializes in reducing your downtimes<br />

and improving your satisfaction.<br />

To achieve that aim, our<br />

service staff are on hand with<br />

advice and support, be it when<br />

commissioning a machine or optimizing<br />

acceptance, when carrying<br />

out repairs, supplying spare parts<br />

or remanufacturing. They naturally<br />

also provide additional services<br />

from advice and documentation<br />

to training. Competent partners,<br />

always at your disposal, whenever<br />

you need them.<br />

Services:<br />

U Commissioning<br />

U Machine acceptance<br />

U System checks<br />

U Advice<br />

U Genuine spare parts<br />

U Repairs<br />

U Remanufacturing<br />

U Modernization/modification<br />

U Training<br />

U Documentation<br />

U Quality systems<br />

85<br />

8


86 <strong>Mobile</strong> <strong>Hydraulics</strong> Service<br />

8<br />

We are in Your Area – Wherever You may be<br />

The Rexroth sales network extends<br />

throughout 80 countries. Further<br />

we can boast production plants,<br />

sales centers, distributors and<br />

service centers on a global scale.<br />

In this way, you and your customers<br />

can be sure of finding qualified<br />

partners for mobile service in virtually<br />

every corner of the globe.<br />

Proximity to the customer<br />

• Production facilities in all<br />

economic regions<br />

• Services by Bosch Rexroth in<br />

80 countries<br />

• Own qualified service centers<br />

Addresses in the Internet<br />

www.boschrexroth.com


Service Addresses, Regional Companies<br />

Country Fax Contact e-mail<br />

Argentina + 54 (11) 47560140 Ernesto Brokhoff ebrokoff@mannesmannsaic.com.ar<br />

Australia + 61 (2) 98318188 Warren Roots warren.roots@rexroth.com.au<br />

Austria + 43 (7221) 605-20 Dieter Eremia dieter.eremia@rexroth.at<br />

Belgium + 32 (2) 5830734 Chris de Vlam chris.de.vlam@rexroth.be<br />

Brazil + 55 (11) 4414 5694 Ezio Arantes ezio.arantes@boschrexroth.com.br<br />

Bulgaria + 359 (2) 9526121 Bogdan Wassilev bogdan.wassilev@boschrexroth.bg<br />

Canada + 1 (905) 735-5664 Louis Vally louis.vally@basic.ca<br />

China + 852 27426057 Paul Li paul.li@boschrexroth.com.hk<br />

Czech Republic + 420 (5) 58126112 M. Mlynek martin.mlynek@boschrexroth.cz<br />

Denmark + 45 (36) 349475 Ingolf Jönsson IJ@BoschRexroth.dk<br />

Finland + 358 (9) 84911200 Ari Sipola ari.sipola@boschrexroth.fi<br />

France + 33 478785277 Frederic Giraud frederic.giraud@boschrexroth.fr<br />

Great Britain + 44 (1480) 473273 RG. Brown info@boschrexroth.co.uk<br />

Hungary + 36 (1) 3831980 F. Kovacs service@boschrexroth.hu<br />

India + 91 (79) 5895812 D.B. Borkar borkar.db@boschrexroth.co.in<br />

Indonesia + 62 (21) 7891170 Rudy Karimun Rudi@rexroth.co.id<br />

Italy + 39 (02) 92365513 Constantino Capello constantino.capello@boschrexroth.it<br />

Japan + 81 (298) 348150 K. Nagai k.nagai@ucd.co.jp<br />

Korea + 92 (51) 2600779 H. Schricker gschricker@rexrothkorea.co.kr<br />

Malaysia + 60 (3) 7344864 Siew. Mr. rexroth1@tm.net.my<br />

Mexico + 52 (5) 7545073 Hektor Lara aschuetz@rexroth-mexiko.com<br />

Netherlands + 31 (411) 677814 Mark Peeters mark.peeters@boschrexroth.nl<br />

New Zealand + 64 (9) 2746477 Warren Roots warren.roots@rexroth.com.au<br />

Norway + 47 (64) 869531 P. I. Söfteland per.ivar.softeland@boschrexroth.no<br />

Poland + 48 (22) 7588735 J. Jaworski jerzy.jaworski@boschrexroth.pl<br />

Russia + 7 (095) 2320836 A. Zypljonkow andrej.zypljonkow@boschrexroth.ru<br />

Singapore + 65 2650813 Terence S.H. Teo terence.teo@boschrexroth.com.sg<br />

South Africa +27 11 979 4630 Willem Gijzelaar info@hyhold.co.za<br />

Sweden + 46 (8) 997515 Joachim Stein joachim.stein@boschrexroth.se<br />

Switzerland + 41 (55) 4646222 Ruedi Heuberger ruedi.heuberger@boschrexroth.ch<br />

Taiwan + 886 (2) 22685388 A-Bing Bai amin.chen@boschrexroth.com.tw<br />

Turkey + 90 (212) 5993407 Coker Burak burak@rexroth.com.tr<br />

USA+ 1 (864) 9635452 Mike Scott mike.scott@boschrexroth-us.com<br />

Venezuela + 58 (212) 2393330 A. Masoliver Alexandre.masoliver@boschrexroth.com.ve<br />

Service Addresses in the Plants<br />

(Product Segments)<br />

Country Location Contact e-mail<br />

Product segment <strong>Mobile</strong> service – management<br />

Germany Elchingen Günter Feil Guenter.feil@bru-hyd.com<br />

Germany Elchingen Harald Vogt Harald.vogt@bru-hyd.com<br />

Product sector Axial piston units<br />

Germany Elchingen Georg Mayer Georg.Mayer@bru-hyd.com<br />

Germany Horb Gerald Handke Gerald.Handke@bru-hyd.com<br />

USAFountain Inn Mike Scott Mike.Scott@boschrexroth-us.com<br />

Japan<br />

Product segment Gears<br />

Tsuchiura Kiyohide Nagai k.nagai@ucd.co.jp<br />

Germany Witten Michael Blüggel michael.blueggel@lus.de<br />

USALake Zurich Mark Sisco mark.sisco@boschrexroth-us.com<br />

China (PRC) Beijing Mo Zoung rexrfive@netchina.com.cn<br />

Product segment <strong>Mobile</strong> controls and external gear units<br />

Germany Lohr Peter Weidner* peter.weidner@rexroth.de<br />

Germany Schwieberdingen Jürgen Glauning juergen.glauning@de.bosch.com<br />

USAWooster Mike Scott Mike.Scott@boschrexroth-us.com<br />

Japan Nagoya Kiyohide Nagai k.nagai@ucd.co.jp<br />

France Venissieux Emmanuel Richer emmanuel.richer@boschrexroth.fr<br />

Product segment Radial piston units<br />

Scotland<br />

*Excluding external gear units<br />

Glenrothes, UK John Harris John.Harris@rexroth.co.uk<br />

87<br />

8


Bosch Rexroth AG<br />

<strong>Mobile</strong> <strong>Hydraulics</strong><br />

Glockeraustraße 4<br />

89275 Elchingen, Germany<br />

Tel. +49 (0)73 08-82 0<br />

Fax +49 (0)73 08-72 74<br />

info.brm@boschrexroth.de<br />

www.boschrexroth.com<br />

Printed in Germany<br />

RE 90 112/08.02

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