Program Information Mobile Hydraulics, Mobile ... - ERGOVIAL
Program Information Mobile Hydraulics, Mobile ... - ERGOVIAL
Program Information Mobile Hydraulics, Mobile ... - ERGOVIAL
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Industrial<br />
<strong>Hydraulics</strong><br />
Electric Drives<br />
and Controls<br />
Linear Motion and<br />
Assembly Technologies Pneumatics<br />
<strong>Program</strong> <strong>Information</strong><br />
<strong>Mobile</strong> <strong>Hydraulics</strong>,<br />
<strong>Mobile</strong> Electronics, Gears<br />
The Drive & Control Company<br />
Service<br />
Automation<br />
<strong>Mobile</strong><br />
<strong>Hydraulics</strong>
Welcome to the World of <strong>Mobile</strong> <strong>Hydraulics</strong><br />
Rexroth can supply all the components,<br />
modules and systems you<br />
need to drive and control your<br />
mobile machines mechanically,<br />
hydraulically and electronically.<br />
Rexroth is offering in the <strong>Mobile</strong><br />
<strong>Hydraulics</strong> technology field a portfolio<br />
of products unrivalled on<br />
the market. This portfolio is subdivided<br />
into seven sectors: axial<br />
piston units, external gear units,<br />
radial piston motors, mobile<br />
controls, gears, mobile electronics<br />
and mobile service. The hydraulic<br />
solutions supplied by our company<br />
are “cast in one”, so that you can<br />
rely on components and services<br />
that are among the best in their<br />
class. Ours is the largest and<br />
most extensive range of mobile<br />
hydraulics products in the world.<br />
In addition, you can also profit<br />
from our unique industry, applications<br />
and development knowhow.<br />
Our engineers develop complete<br />
operational system solutions<br />
with perfectly matched components<br />
and the fewest possible interfaces<br />
in close cooperation with you<br />
in special Applications Centers.<br />
The synergistic potential inherent<br />
in our association with Bosch<br />
Rexroth AG is consistently utilized.<br />
Supplementary services and worldwide<br />
customer service round off<br />
the range.<br />
In short: Rexroth is your competent<br />
partner and supplier for all drive<br />
and control systems for mobile<br />
machines.<br />
Axial Piston Units<br />
External Gear Units<br />
Radial Piston Motors<br />
<strong>Mobile</strong> Controls<br />
Gears<br />
<strong>Mobile</strong> Electronics<br />
Accumulators<br />
<strong>Mobile</strong> <strong>Hydraulics</strong> Service<br />
3<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8
4<br />
1<br />
2<br />
3<br />
4<br />
Contents<br />
Axial Piston Units 9<br />
Type Size Page<br />
Fixed displacement pumps A2FO 5...1000 10<br />
A4FO 16...500 11<br />
KFA 23...107 12<br />
Variable displacement pumps KVA 55...107 13<br />
A4VG 28...250 14<br />
A4VTG 56...90 14<br />
A10VG 18...63 15<br />
A10VO/3 18...140 16<br />
A10VO/5 10...85 17<br />
A10CO 45 17<br />
A11VO 40...260 18<br />
A4VSO 355...1000 19<br />
A7VO 55...1000 20<br />
A8VO 28...200 21<br />
Fixed displacement motors A2FM 5...1000 22<br />
A2FE 28...355 22<br />
A4FM 22...500 23<br />
A10FM 18...63 24<br />
A10FE 23...63 24<br />
A10FSM 18 24<br />
Variable displacement motors A6VM 28...1000 25<br />
A6VE 28...250 25<br />
A10VM 28...63 26<br />
A10VE 28...63 26<br />
External Gear Units 27<br />
Pumps 28 – 30<br />
Motors 31– 32<br />
Electrohydraulic pumps 33<br />
Compact units 34<br />
Hydrostatic fan drive 35<br />
Radial Piston Motors 37<br />
<strong>Mobile</strong> Controls 41<br />
Page<br />
Type Size Page<br />
MCR 03, 05, 10 160...1340 38<br />
MCR 15, 20 1130...3000 39<br />
Type Page<br />
Control blocks Open center control block MO 42<br />
Open center control block M8 43<br />
LUDV control block M6 44<br />
LUDV control block M7 45<br />
Load sensing control block M4 46<br />
Load sensing control block MP 47<br />
LUDV control block SX 48<br />
Open center control block SM 49<br />
Open center control block SB1-OC 50<br />
Load sensing control block SB12LS 51<br />
Load sensing control block SB23LS 52<br />
LUDV control block EHM18 53
<strong>Mobile</strong> Controls 41 4<br />
Type Page<br />
Control blocks Central hydraulics for tractors CHP 54<br />
Electronic and hydraulic hitch control EHR 55<br />
<strong>Mobile</strong> valves Flow divider MH2FA 56<br />
Stabilization module MHRSM 56<br />
Cylinder safety lock valve MHRB 57<br />
Check-Q-meter FD 57<br />
Screw-in valves FTWE.K, FTDRE.K, MHDRE.K 58<br />
Screw-in valves MHDB, MHSV, MHSVL, MH2DB 59<br />
Directional seat valves KSE 60<br />
Directional slide valves KKE 60<br />
Proportional directional valves KKS 61<br />
Proportional pressure relief valves KBPS 61<br />
Pressure, flow, check valves 62<br />
Pilot oil supply systems MHSTE 63<br />
Pilot control devices Hydraulic and electronic pilot control devices TH 63<br />
Brakes Hydraulic remotely powered braking systems LT 64<br />
Trailer brake valves 65<br />
Steering units Hydrostatic steering units LAG 66<br />
Priority valves LPS 67<br />
Steering columns and sensors LAB 67<br />
Gears 69 5<br />
Type Page<br />
HYDROTRAC compact drives GFT 70<br />
MOBILEX travel drives GFA 70<br />
MOBILEX swing drives GFB 71<br />
MOBILEX winch drives GFT-W 71<br />
HYDRODRIVE shaft-mounted drives GMH 72<br />
REDULUS planetary gears GME 72<br />
Planetary gears for wind power plants 72<br />
<strong>Mobile</strong> Electronics 73 6<br />
Electronic control units 74<br />
Accessories and amplifiers 75<br />
Sensors 76<br />
Input devices and control panels 77<br />
Parameterization and programming tools 78<br />
Application software for control units 79<br />
System solutions 80 – 81<br />
Interfaces for mobile electronics 82<br />
Accumulators 83 7<br />
Hydropneumatic accumulators and accessories for accumulators 84<br />
<strong>Mobile</strong> <strong>Hydraulics</strong> Service 85 8<br />
Page<br />
Page<br />
5
6<br />
Application Examples<br />
Excavators, mini-excavators, backhoe loaders, wheel loaders, skid steer loaders,<br />
crawler loaders, bulldozers, road rollers, pavers<br />
Drilling equipment, cranes, fork lift trucks, telehandlers,<br />
portal-type fork lift trucks, aerial work platforms, snow groomers<br />
Concrete pumps, mobile concrete mixers, commercial vehicles,<br />
municipal vehicles, forestry machinery, agricultural machinery, wind power plants
Product Segments of <strong>Mobile</strong> <strong>Hydraulics</strong><br />
Axial Piston Units<br />
External Gear Units<br />
Radial Piston Motors<br />
<strong>Mobile</strong> Controls<br />
Gears<br />
<strong>Mobile</strong> Electronics<br />
Accumulators<br />
Fixed displacement pumps, variable displacement pumps,<br />
fixed displacement motors, variable displacement motors<br />
External gear pumps, external gear motors, compact units<br />
Control blocks, mobile valves, pilot control devices, brakes, steering units<br />
Travel drives, swing drives, winch drives,<br />
planetary gears, shaft-mounted drives<br />
Control units, amplifiers, sensors, input devices, control panels, parameterization<br />
and programming tools, application software and system solutions<br />
<strong>Mobile</strong> <strong>Hydraulics</strong> Service 8<br />
7<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7
Axial Piston Units<br />
Axial piston units are available in<br />
the form of pumps and motors in<br />
bent axis design or swashplate design<br />
for medium and high pressure<br />
ranges. They are the main components<br />
in the hydrostatic transmission.<br />
Compact size and high<br />
power density, economy and reliability<br />
are characteristic advantages<br />
promoting the use of hydrostatic<br />
transmissions, together with the<br />
fact that they meet the demand for<br />
high speed and high torque, as well<br />
as optimum efficiency.<br />
Characteristics:<br />
U Open and/or closed circuit<br />
U Displacement volume<br />
5 to 1000 cm 3<br />
U Nominal pressure up to<br />
450 bar<br />
U Maximum speed up to<br />
11,000 rpm<br />
U Maximum power output<br />
933 kW<br />
Our versatile transmissions for<br />
mobile applications can be combined<br />
in a variety of ways with<br />
pumps, motors and open or closed<br />
loop control devices to offer the<br />
optimum design for every drive<br />
application and every power range.<br />
Special advantages:<br />
U Infinitely variable speed setting<br />
at constant or variable input<br />
speed<br />
U Direct, jerk-free change of<br />
direction of rotation<br />
U Easy, ergonomically favourable<br />
operation<br />
U High turnaround<br />
U Automatic torque conversion<br />
Axial piston pumps and motors<br />
are used for the propel drive and<br />
implement hydraulics in a wide<br />
variety of mobile machines.<br />
9<br />
1
10 Axial Piston Units<br />
1<br />
Fixed Displacement Pump A2FO<br />
Sizes 5...1000<br />
Axial tapered piston bent axis design<br />
Series 6<br />
Open circuits<br />
Nominal pressure<br />
Size 5 315 bar<br />
Sizes 10...200 400 bar<br />
Sizes 250...1000 350 bar<br />
Peak pressure<br />
Size 5 350 bar<br />
Sizes 10...200 450 bar<br />
Sizes 250...1000 400 bar<br />
The standard fixed displacement<br />
pump for all areas of application in<br />
open circuits<br />
U Service ports SAE or thread<br />
U Shaft end parallel with key or<br />
spline shaft<br />
U Long-life bearings possible<br />
(sizes 250…1000)<br />
Detailed information:<br />
A2FO RE 91 401<br />
A2FM/A2FE/A2FO RE 98 212<br />
Size 5 10 12 16 23 28 32 45 56 63 80<br />
Displacement Vg cm 3<br />
4,93 10,3 12 16 22,9 28,1 32 45,6 56,1 63 80,4<br />
Speed 1)<br />
nmax rpm 5600 3150 3150 3150 2500 2500 2500 2240 2000 2000 1800<br />
Flow at nmax qVmax L/min 27,6 32,4 37,8 50 57 70 80 102 112 126 144<br />
Power �p = 400 bar Pmax kW 14,5 2) 21,6 25 34 38 47 53 68 75 84 96<br />
Torque �p = 400 bar Tmax Nm 24,7 2) 65 76 101 145 178 203 290 356 400 511<br />
Weight (approx.) m kg 2,5 6 6 6 9,5 9,5 9,5 13,5 18 18 23<br />
Size 90 107125 160 180 200 250 355 500 710 1000<br />
Displacement V g cm 3<br />
Speed 1)<br />
90 106,7 125 160,4 180 200 250 355 500 710 1000<br />
n max rpm 1800 1600 1600 1450 1450 1550 1500 1320 1200 1200 950<br />
Flow at n max q Vmax L/min 162 170 200 232 261 310 375 469 600 826 950<br />
Power �p = 400 bar P max kW 108 114 133 155 174 207 219 3)<br />
273 3) 350 3) 497 3) 554 3)<br />
Torque �p = 400 bar T max Nm 572 678 795 1020 1145 1272 1393 3) 1978 3) 2785 3) 3955 3) 5570 3)<br />
Weight (approx.) m kg 23 32 32 45 45 66 73 110 155 322 336<br />
1) These values are valid at an absolute pressure of 1 bar in suction port S<br />
2) �p = 315 bar<br />
3) �p = 350 bar
Fixed Displacement Pump A4FO<br />
Size 16...500<br />
Axial piston swashplate design<br />
Series 3<br />
Sizes 16...40 and 125...500<br />
Series 1<br />
Size 71<br />
Open circuits<br />
Nominal pressure<br />
Sizes 16...40 400 bar<br />
Sizes 71...500 350 bar<br />
Peak pressure<br />
Sizes 16...40 450 bar<br />
Sizes 71...500 400 bar<br />
Size 16 22 28 40 71 125 250 500<br />
Displacement V g cm 3<br />
Speed 1)<br />
16 22 28 40 71 125 250 500<br />
n max rpm 4000 3600 3000 2750 2200 1800 1500 3) 1320 3)<br />
Flow at n max q Vmax L/min 64 79 84 110 152 225 375 660<br />
Power �p = 400 bar P max kW 43 53 56 73 91 2)<br />
131 2) 219 2)<br />
Torque �p = 400 bar T max Nm 102 140 178 254 395 2) 696 2) 1391 2) 2783 2)<br />
Weight (approx.) m kg 13,5 13,5 13,5 16,5 34 61 120 220<br />
1) These values are valid at an absolute pressure of 1 bar in suction port S<br />
Fixed displacement pump with<br />
possibility of through-drive for<br />
mounting further pumps up to the<br />
same size.<br />
Operation with HF pressure fluids<br />
is possible with reduced technical<br />
dat (Sizes 71...500)<br />
Sizes 16...40 2-hole flange<br />
Sizes 71...250 4-hole flange<br />
Size 500 8-hole flange<br />
2) �p = 350 bar<br />
Detailed information:<br />
A4FO RE 91 455<br />
385 2)<br />
3) Higher speeds permissible for High-Speed version<br />
11<br />
1
12 Axial Piston Units<br />
1<br />
Fixed Displacement Pump KFA<br />
Sizes 23…107<br />
Axial tapered piston bent axis design<br />
Series 6<br />
Open circuits<br />
Nominal pressure 300 bar<br />
Peak pressure 350 bar<br />
Fixed displacement pump for<br />
working equipment in commercial<br />
vehicles, such as street tippers,<br />
dump trucks, HGV loading cranes,<br />
tankers, street cleaning vehicles,<br />
special vehicles, etc.<br />
These pumps are suitable for<br />
current HGV European standard<br />
gearboxes and meet all the demands<br />
placed on hydraulic drives<br />
in these areas.<br />
U No leakage line required<br />
U Simple change of direction of<br />
rotation<br />
Size 23 32 45 63 80 107<br />
Displacement Vg cm 3<br />
22,9 32 45,6 63 80,4 106,7<br />
Speed 1)<br />
nmax rpm 2500 2500 2240 2000 1800 1600<br />
Flow at nmax qVmax L/min 57 80 102 126 144 170<br />
Power �p = 300 bar Pmax kW 29 40 51 63 72 85<br />
Torque �p = 300 bar Tmax Nm 109 153 218 301 384 509<br />
Weight (approx.) m kg 5,8 5,8 8,0 9,0 11,6 14,5<br />
1)<br />
These values are valid at an absolute pressure of 1 bar in suction port S<br />
Detailed information:<br />
KFA RE 91 501<br />
KFA/KVA RE 98 207
Variable Displacement Pump KVA<br />
Sizes 55…107<br />
Axial tapered piston bent axis design<br />
Series 6<br />
Open circuits<br />
Nominal pressure 300 bar<br />
Peak pressure 350 bar<br />
Size 55 80 107<br />
Displacement V g max cm 3<br />
Speed 1)<br />
54,8 80 107<br />
at V g max n max rpm 2500 2240 2150<br />
Flow at n max q Vmax L/min 137 179 230<br />
Power �p = 300 bar P max kW 69 90 115<br />
Torque �p = 300 bar Tmax Nm 261 382 510<br />
Weight (approx.) m kg 16 20 24<br />
1)<br />
These values are valid at an absolute pressure of 1 bar in suction port S<br />
2)<br />
�p = 315 bar<br />
DRS<br />
Constant pressure control<br />
with load-sensing function<br />
p B<br />
V g min<br />
V gmax<br />
EP<br />
Electrical control with<br />
proportional solenoid<br />
I<br />
V g min<br />
Variable displacement pump for<br />
demanding applications and easy<br />
control of working equipment in<br />
commercial vehicles, e.g. HGV<br />
loading cranes, generator drives,<br />
compressor drives, drives for air<br />
conditioning systems, fan drives,<br />
etc.<br />
These pumps are suitable for<br />
current HGV European standard<br />
gearboxes and meet all the demands<br />
placed on hydraulic drives<br />
in these areas.<br />
V g max<br />
V g = Displacement<br />
p B = Working pressure<br />
I = Pilot current<br />
Detailed information:<br />
KVA RE 92 250<br />
KFA/KVA RE 98 207<br />
3) �p = 350 bar<br />
13<br />
1
14 Axial Piston Units<br />
1<br />
Variable Displacement Pump A4VG<br />
Sizes 28...250<br />
Axial piston swashplate design<br />
Series 3<br />
Closed circuits<br />
Nominal pressure 400 bar<br />
Peak pressure 450 bar<br />
A4VG<br />
Standard design pump<br />
A4VTG<br />
Special design for use in mobile<br />
concrete mixers<br />
Variable displacement pump, reversible,<br />
with all components for<br />
operation in the closed circuit<br />
U Integrated auxiliary pump for<br />
boost and pilot oil supply<br />
U Combined high-pressure relief/<br />
anti-cavitation check valves<br />
U Boost pressure relief valve<br />
U Through-drive possibility for<br />
mounting further pumps up<br />
to the same size, formation of<br />
combination pumps<br />
U Large variety of controls<br />
Detailed information:<br />
A4VG 28…250 RE 92 003<br />
A4VTG 56…90 RE 92 012<br />
A4VG/A4VTG RE 98 205<br />
Size A4VG 28 40 56 71 90 125 180 250<br />
A4VTG – – 56 71 90 – – –<br />
Displacement Vg max cm 3<br />
28 40 56 71 90 125 180 250<br />
Speed at Vg max nmax rpm 4250 4000 3600 3300 3050 2850 2500 2400<br />
1)<br />
nmax interm. rpm 5000 5000 4500 4100 3800 3450 3000 2700<br />
Flow at nmax qVmax L/min 119 160 202 234 275 356 450 600<br />
Power �p = 400 bar Pmax kW 79 107 134 156 183 237 300 400<br />
Torque �p = 400 bar Tmax Nm 178 254 356 451 572 795 1144 1590<br />
Weight (approx.) (without through-drive) m kg 29 31 38 50 60 80 101 156<br />
1) Intermittent maximum speed: – at high idle – at overspeed: �p = 70…150 bar and Vg max – at reverse peaks: �p < 300 bar and t < 5 s<br />
DG<br />
Hydraulic control,<br />
directly operated,<br />
pressure dependent<br />
–V gmax<br />
p St<br />
p St<br />
+V gmax<br />
HD<br />
Hydraulic control,<br />
pilot pressure<br />
dependent<br />
–V gmax<br />
p St<br />
p St<br />
+V gmax<br />
HW<br />
Hydraulic control,<br />
position dependent<br />
–V gmax<br />
+V g max<br />
EP<br />
Electrical control<br />
with proportional<br />
solenoid<br />
–V g max<br />
I<br />
I<br />
+V gmax<br />
EZ<br />
Electrical two-point<br />
control with<br />
switching solenoid<br />
DA<br />
Hydraulic control,<br />
speed dependent<br />
V g = Displacement<br />
p St = Pilot pressure<br />
� = Swivel angle<br />
I = Pilot current
Variable Displacement Pump A10VG<br />
Sizes 18…63<br />
Axial piston swashplate design<br />
Series 1<br />
Closed circuits<br />
Nominal pressure 300 bar<br />
Peak pressure 350 bar<br />
Variable displacement pump, reversible,<br />
with all components for<br />
operation in the closed circuit.<br />
U For applications in the medium<br />
pressure range up to 350 bar<br />
U Through-drive possibility for<br />
mounting further pumps up to<br />
the same size, formation of<br />
combination pumps<br />
U Integrated auxiliary pump for<br />
boost and pilot oil supply<br />
U Large variety of controls<br />
Size 18 28 45 63<br />
Displacement V g max cm 3<br />
Detailed information:<br />
A10VG RE 92 750<br />
A10VG RE 98 206<br />
1) Intermittent maximum speed: – at high idle – at overspeed: �p = 70…150 bar and Vg max – at reverse peaks: �p < 300 bar and t < 5 s<br />
MD<br />
Mechanical rotary<br />
shaft control<br />
(only for size 18)<br />
–V g max<br />
+V g max<br />
DG<br />
Hydraulic control,<br />
directly operated,<br />
pressure dependent<br />
–V gmax<br />
p St<br />
p St<br />
+V gmax<br />
HD<br />
Hydraulic control,<br />
pilot pressure<br />
dependent<br />
–V gmax<br />
p St<br />
p St<br />
+V gmax<br />
HW<br />
Hydraulic control,<br />
position dependent<br />
–V gmax<br />
18 28 46 63<br />
Speed n max rpm 4000 3900 3300 3000<br />
1)<br />
nmax interm.<br />
rpm 5200 4500 3800 3500<br />
Flow at n max q Vmax L/min 72 109 152 189<br />
Power �p = 300 bar P max kW 36 55 76 95<br />
Torque �p = 300 bar Tmax Nm 86 134 219 301<br />
Weight (approx.) m kg 14 25 27 39<br />
+V g max<br />
EP<br />
Electrical control<br />
with proportional<br />
solenoid<br />
–V g max<br />
I<br />
I<br />
+V gmax<br />
EZ<br />
Electrical twopoint<br />
control<br />
with switching<br />
solenoid<br />
DA<br />
V g = Displacement<br />
p St = Pilot pressure<br />
� = Swivel angle<br />
I = Pilot current<br />
Hydraulic control,<br />
speed dependent<br />
(not for size 18)<br />
15<br />
1
16 Axial Piston Units<br />
1<br />
Variable Displacement Pump A10VO/3<br />
Sizes 18…140<br />
Axial piston swashplate design<br />
Series 3<br />
Open circuits<br />
Nominal pressure 280 bar<br />
Peak pressure 350 bar<br />
Through-drive possibility for<br />
mounting further pumps up to the<br />
same size (combination pump)<br />
Size A10VO/3 28 45 71 100 140<br />
A10VSO 18<br />
Displacement Vg max cm 3<br />
18 28 45 71 100 140<br />
Speed 1)<br />
at Vg max nmax rpm 3300 3000 2600 2) 2200 2) 2000 2) 1800 2)<br />
Flow at nmax qVmax L/min 59,4 84 117 156 200 252<br />
Power �p = 280 bar Pmax kW 27,7 39 55 73 93 118<br />
Detailed information:<br />
A10VSO 18 RE 92 712<br />
A10VO/3 28...140 RE 92 701<br />
A10VO ED RE 92 707<br />
A10VO RE 98 217<br />
Torque �p = 280 bar Tmax Nm 80 125 200 316 445 623<br />
Weight (approx.) m kg 12 15 21 33 45 60<br />
1)<br />
These values are valid at an absolute pressure of 1 bar in suction port S<br />
2)<br />
Higher speeds permissible for High-Speed version<br />
DR<br />
Pressure<br />
controller<br />
p B<br />
V g min<br />
V gmax<br />
DFR<br />
Pressure and<br />
flow controller<br />
p B<br />
V g min<br />
V gmax<br />
DFLR 3)<br />
Pressure, flow<br />
and power<br />
controller<br />
p B<br />
V g min<br />
V gmax<br />
DFE1<br />
Pressure and<br />
flow controller,<br />
electronic<br />
V g, p B<br />
p Soll<br />
U<br />
FHD 3)<br />
Flow controller,<br />
pilot pressure<br />
dependent, with<br />
pressure control<br />
p St<br />
V g min<br />
V gmax<br />
ED<br />
Electrohydraulic<br />
pressure control<br />
p B<br />
I<br />
Vg = Displacement<br />
U = Control voltage<br />
p B = Working pressure<br />
p St = Pilot pressure<br />
I = Current intensity<br />
3) Not for size 18
Variable Displacement Pump A10VO/5<br />
A10VO/5<br />
Standard design pump<br />
Sizes 10…85<br />
Axial piston swashplate design<br />
Series 5<br />
Open circuits<br />
Nominal pressure 250 bar<br />
Peak pressure 315 bar<br />
Variable displacement pump for<br />
pressure ranges up to max. 315 bar<br />
U Short recovery times and<br />
favourable power/weight ratio<br />
U Through-drive possibility for<br />
mounting further pumps up to<br />
the same size (combination<br />
pump)<br />
1) These values are valid at an absolute pressure of 1 bar in suction port S<br />
A10CO<br />
Compact unit<br />
Size 45<br />
Axial piston swashplate design<br />
Series 5<br />
Open circuits<br />
Nominal pressure 250 bar<br />
Peak pressure 315 bar<br />
Central hydraulic unit for mounting<br />
on the transmission output in<br />
mobile applications.<br />
U Integrated feed pump and<br />
pressure relief valve<br />
U Possibility for mounting a filter<br />
Detailed information:<br />
A10VSO 10 RE 92 713<br />
A10VO/5 28...85 RE 92 703<br />
A10VO ED RE 92 707<br />
A10CO RE 92 730<br />
A10VO RE 98 217<br />
Size A10VO/5 28 45 60 85 A10CO 45<br />
A10VSO 10<br />
Displacement V g max cm 3<br />
Speed 1)<br />
10,5 28 45 60 85 45<br />
at V g max n max rpm 3600 3000 2600 2) 2700 2500 2750<br />
Flow at n max q Vmax L/min 37,8 84 117 162 213 123<br />
Power �p = 250 bar P max kW 15,7 35 49 68 89 52<br />
Torque �p = 250 bar T max Nm 41,7 111 179 238 338 181<br />
Weight (approx.) m kg 8 14 18 22 34 27<br />
DR<br />
Pressure<br />
controller<br />
p B<br />
V g min<br />
V gmax<br />
DFR<br />
Pressure and<br />
flow controller<br />
p B<br />
V g min<br />
V gmax<br />
ED 3)<br />
Electrohydraulic<br />
pressure control<br />
p B<br />
I<br />
2) Higher speeds permissible for High-Speed version<br />
V g = Displacement<br />
p B = Working pressure<br />
I = Current intensity<br />
3) Not for size 10<br />
17<br />
1
18 Axial Piston Units<br />
1<br />
Variable Displacement Pump A11VO<br />
Sizes 40…260<br />
Axial piston swashplate design<br />
Series 1<br />
Open circuits<br />
Nominal pressure 350 bar<br />
Peak pressure 400 bar<br />
Size A11VO 40 60 75 95 130 1)<br />
U Hydraulic and electrical stroke<br />
limiter<br />
U Swivel angle indicator<br />
Detailed information:<br />
A11VO RE 92 500<br />
A11VLO RE 92 500<br />
A11VO/A11VLO RE 98 210<br />
A11VLO (with charging pump) 130 190 260<br />
Displacement V g max cm 3<br />
Speed 2)<br />
190 1)<br />
260<br />
42 58,3 74 93,8 130 192,7 260 130 192,7 260<br />
at V g max n max rpm 3000 2700 2550 2350 2100 2100 1800 2500 3) 2500 3) 2300 3)<br />
Flow at n max q Vmax L/min 126 157 188 220 273 405 468 325 482 598<br />
Power �p = 350 bar P max kW 73 92 110 129 159 236 273 190 281 349<br />
Torque �p = 350 bar Tmax Nm 234 324 412 522 724 1073 1448 723 1073 1448<br />
Weight (approx.) m kg 28 36 45 53 66 95 126 69 100 130<br />
1) 2)<br />
Sizes 145 and 210 on request These values are valid at an absolute pressure of 1 bar in suction port S<br />
3)<br />
These values are valid at an absolute pressure of 0,8 bar in suction port S<br />
DR<br />
Pressure controller<br />
controller<br />
p B<br />
V g min<br />
V gmax<br />
LR<br />
Power controller<br />
controller<br />
p B<br />
V g min mi n<br />
V g max ma x<br />
HD<br />
Hydraulische<br />
Hydraulic control,<br />
Verstellung, pilot pressure<br />
steuerdruck-<br />
dependent<br />
abhängig<br />
p St<br />
V g min<br />
Variable displacement pump, open<br />
circuit.<br />
Particularly high speeds are possible<br />
with version A11VLO with charging<br />
pump (impeller).<br />
Additional equipment, depending<br />
on control unit<br />
U Pressure cut-off<br />
U Pressure controller, remotely<br />
controlled<br />
U Pressure controller for parallel<br />
operation<br />
U Cross-sensing control<br />
U Load-sensing control<br />
U Load limiting control<br />
V g max<br />
EP<br />
Elektrische Electrical control<br />
Verstellung, with proportional<br />
mit solenoid Proportionalmagnet<br />
I<br />
V g min<br />
V g max<br />
V g = Displacement<br />
p St = Pilot pressure<br />
I = Current intensity<br />
p B = Working pressure
Variable Displacement Pump A4VSO<br />
Sizes 355…1000<br />
Axial piston swashplate design<br />
Series 3<br />
Open circuits<br />
Nominal pressure 350 bar<br />
Peak pressure 400 bar<br />
Size 355 500 750 1000<br />
Displacement V g max cm 3<br />
Speed 1)<br />
n max rpm 1500 2)<br />
355 500 750 1000<br />
1320 2)<br />
1200 1000<br />
Flow at n max q Vmax L/min 533 660 900 1000<br />
Power p = 350 bar P max kW 311 385 525 583<br />
Torque p = 350 bar Tmax Nm 1976 2783 4174 5565<br />
Weight (approx.) m kg 207 320 460 605<br />
1)<br />
These values are valid at an absolute pressure of 1 bar in suction port S<br />
2)<br />
Higher speeds permissible for High-Speed version<br />
HD<br />
Hydraulic control,<br />
pilot pressure<br />
dependent<br />
p St<br />
LR3D<br />
Power controller,<br />
remotely controlled<br />
with pressure cut-off<br />
p B<br />
Vg min Vg max Vg mi n Vg ma x<br />
p st<br />
Variable displacement pump for<br />
use in applications requiring very<br />
large volumes, e.g. in large cranes,<br />
mining excavators, winches, etc.<br />
U 100% through-drive possibility<br />
Detailed information:<br />
A4VSO RE 92050<br />
A4VSO...LR3 RE 92064<br />
A4VSO...HD RE 92080<br />
A4VSO RE 98208<br />
V g = Displacement<br />
p St = Pilot pressure<br />
p B = Working pressure<br />
19<br />
1
20 Axial Piston Units<br />
1<br />
Variable Displacement Pump A7VO<br />
Sizes 55…1000<br />
Axial tapered piston bent axis design<br />
Series 6<br />
Open circuits<br />
Nominal pressure 350 bar<br />
Peak pressure 400 bar<br />
Robust, for versatile use in open<br />
circuits<br />
U Long-life bearings for longer<br />
bearing life (sizes 250…1000)<br />
U Visual or electrical swivel angle<br />
indicator on request<br />
(Sizes 250...1000)<br />
Size 55 80 107160 250 355 500 1000<br />
Displacement Vg max cm 3<br />
54,8 80 107 160 250 355 500 1000<br />
Speed 1)<br />
at Vg max nmax rpm 2500 2240 2150 1900 1500 1320 1200 950<br />
Flow at nmax qVmax L/min 137 179 230 304 375 469 600 950<br />
Power �p = 350 bar Pmax kW 80 105 134 177 212 265 340 538<br />
Torque �p = 350 bar Tmax Nm 305 446 596 891 1391 1976 2783 5565<br />
Weight (approx.) m kg 25 40 49 71 102 173 234 450<br />
1)<br />
These values are valid at an absolute pressure of 1 bar in suction port S<br />
DR<br />
Pressure<br />
controller<br />
p B<br />
V g min<br />
V gmax<br />
LR<br />
Power<br />
controller<br />
p B<br />
V g mi n<br />
V g ma x<br />
HD<br />
Hydraulic control,<br />
pilot pressure<br />
dependent<br />
p St<br />
V g min<br />
V g max<br />
EP<br />
Electrical control<br />
with proportional<br />
solenoid<br />
I<br />
V g min<br />
V g max<br />
Detailed information:<br />
A7VO 55...160 RE 92 202<br />
A7VO 250...1000 RE 92 203<br />
A7VO/A8VO RE 98 211<br />
V g = Displacement<br />
p St = Pilot pressure<br />
I = Current intensity<br />
p B = Working pressure
Variable Displacement Double Pump A8VO<br />
Sizes 28…200<br />
Axial tapered piston bent axis design<br />
Series 6<br />
Open circuits<br />
Nominal pressure 350 bar<br />
Peak pressure 400 bar<br />
Variable displacement double<br />
pump for machines with multicircuit<br />
operation in the open circuit,<br />
such as excavators, cranes,<br />
drilling equipment, etc.<br />
The range of control equipment<br />
and the supplementary equipment<br />
are tailored to the specific requirements.<br />
Supplementary equipment:<br />
U Integrated auxiliary pump with<br />
pressure relief valve, optionally<br />
with additional pressure reducing<br />
valve<br />
U Power take-off for mounting<br />
gear pumps and axial piston<br />
pumps<br />
U Individual controller<br />
U Overload control<br />
U Power train<br />
U Hydraulic stroke limiter<br />
Detailed information:<br />
A8VO RE 93 010<br />
A7VO/A8VO RE 98 211<br />
Size 28 55 80 107140 200<br />
Displacement (per rotary group) Vg max cm 3<br />
28,1 54,8 80 107 140 200<br />
Speed 1) (i = 1) nmax rpm 2300 2)<br />
2500 2240 2150 2100 2100<br />
Flow at nmax qVmax L/min 2 x 88 2 x 137 2 x 179 2 x 230 2 x 294 2 x 420<br />
Power �p1 + �p2 = 700 bar Pmax kW 72,5 3)<br />
160 209 268 294 4)<br />
350 3)<br />
Torque �p1 + �p2 = 700 bar T max Nm 218 3)<br />
611 891 1192 1337 4)<br />
Weight (approx.) m kg 60 78 82 105 120 182<br />
1) These values are valid at an absolute pressure of 1 bar in suction port S 2) i = 0,73 3) �p1 + �p2 = 500 bar (Sizes 28, 200) 4) �p1 + �p2 = 600 bar (Size 140)<br />
SR<br />
Summation power controller<br />
(hyperbolic control),<br />
size 28<br />
p B1 + p B2<br />
V g mi n<br />
V g ma x<br />
LA0<br />
Individual power controller<br />
(spring control),<br />
sizes 55…200<br />
p B1 + p B2<br />
V g mi n<br />
V g ma x<br />
LA1<br />
Individual power controller<br />
with load limiting<br />
control (spring control),<br />
sizes 55…200<br />
p B1 + p B2<br />
V g mi n<br />
V g ma x<br />
p st<br />
1592 3)<br />
V g = Displacement<br />
p B1 = Working pressure, 1st pump<br />
p B2 = Working pressure, 2nd pump<br />
21<br />
1
22 Axial Piston Units<br />
1<br />
Fixed Displacement Motor A2FM<br />
Sizes 5...1000<br />
Axial tapered piston bent axis design<br />
Series 6<br />
Open and closed circuits<br />
Nominal pressure<br />
Size 5 315 bar<br />
Sizes 10...200 400 bar<br />
Sizes 250...1000 350 bar<br />
Peak pressure<br />
Size 5 350 bar<br />
Sizes 10...200 450 bar<br />
Sizes 250...1000 400 bar<br />
1) Overspeed for unload and overrun operations �p < 150 bar and t < 5 s<br />
A2FM<br />
Standard design motor<br />
A2FE<br />
Plug-in design motor, preferably<br />
for installation in mechanical gearboxes,<br />
e.g. Turas gearboxes<br />
Supplementary equipment:<br />
U Brake valves can be fitted<br />
directly<br />
U Integrated pressure relief valve<br />
possible<br />
U Integrated or built-on flushing<br />
and boost pressure valves<br />
U Suitable for use as pump in<br />
closed circuits<br />
U Long-life bearings possible<br />
(sizes 250…1000)<br />
2) �p = 315 bar<br />
Detailed information:<br />
A2FM 5...1000 RE 91 001<br />
A2FE 28...355 RE 91 008<br />
A2FM/A2FE/A2FO RE 98 212<br />
Size A2FM 5 10 12 16 23 28 32 45 56 63 80<br />
A2FE – – – – – 28 32 45 56 63 80<br />
Displacement V g cm 3<br />
Size A2FM 90 107125 160 180 200 250 355 500 710 1000<br />
A2FE 90 107125 160 180 – 250 355 – – –<br />
Displacement V g cm 3<br />
4,93 10,3 12 16 22,9 28,1 32 45,6 56,1 63 80,4<br />
Speed n max rpm 10000 8000 8000 8000 6300 6300 6300 5600 5000 5000 4500<br />
1)<br />
nmax interm. rpm 11000 8800 8800 8800 6900 6900 6900 6200 5500 5500 5000<br />
Input flow at n max q Vmax L/min 49 82 96 128 144 176 201 255 280 315 360<br />
Torque �p = 400 bar Tmax Nm 24,7 2) 65 76 100 144 178 204 290 356 400 508<br />
Weight (approx.) m kg 2,5 5,4 5,4 5,4 9,5 9,5 9,5 13,5 18 18 23<br />
90 106,7 125 160,4 180 200 250 355 500 710 1000<br />
Speed n max rpm 4500 4000 4000 3600 3600 2750 2500 2240 2000 1600 1600<br />
1)<br />
n rpm max interm.<br />
5000 4400 4400 4000 4000 3000 – – – – –<br />
Input flow at nmax qVmax L/min 405 427 500 577 648 550 625 795 1000 1136 1600<br />
Torque �p = 400 bar T max Nm 572 680 796 1016 1144 1272 1393 3) 1978 3) 2785 3) 3955 3) 5570 3)<br />
Weight (approx.) m kg 23 32 32 45 45 66 73 110 155 322 336<br />
3) �p = 350 bar
Fixed Displacement Motor A4FM<br />
Sizes 22...500<br />
Axial piston swashplate design<br />
Series 3<br />
Sizes 22...56 und 125...500<br />
Series 1<br />
Size 71<br />
Open and closed circuits<br />
Nominal pressure<br />
Sizes 22...56 400 bar<br />
Sizes 71...500 350 bar<br />
Peak pressure<br />
Sizes 22...56 450 bar<br />
Sizes 71...500 400 bar<br />
The swashplate motor can be used<br />
wherever bent axis motors cannot<br />
be used for technical reasons or<br />
lack of space, such as:<br />
U Series connection (high summated<br />
pressure)<br />
U Built-on brake (through-drive<br />
possibility) for sizes 22…56<br />
U Drives with rotary vibration<br />
Sizes 22...56 2-hole flange<br />
Sizes 71...250 4-hole flange<br />
Size 500 8-hole flange<br />
Size 22 28 40 56 71 125 250 500<br />
Displacement Vg cm 3<br />
22 28 40 56 71 125 250 500<br />
Speed nmax rpm 4250 4250 4000 3600 3200 2600 2200 1800<br />
1)<br />
nmax interm. rpm 5000 5000 5000 4500 – – – –<br />
Input flow at n max q Vmax L/min 93 119 160 202 227 325 550 900<br />
Power �p = 400 bar P max kW 62 79 106 134 132 2) 190 2) 321 2) 525 2)<br />
Torque �p = 400 bar T max Nm 140 178 255 356 395 2) 696 2) 1391 2) 2783 2)<br />
Weight (approx.) m kg 11 11 15 21 34 61 120 260<br />
1) Overspeed for unload and overrun operations �p < 150 bar und t < 5 s<br />
2) �p = 350 bar<br />
Detailed information:<br />
A4FM RE 91 120<br />
23<br />
1
24 Axial Piston Units<br />
1<br />
Fixed Displacement Motor A10FM<br />
Sizes 18…63<br />
Axial piston swashplate design<br />
Series 5<br />
Open and closed circuits<br />
Nominal pressure 280 bar<br />
Peak pressure 350 bar<br />
Size A10FM 23 28 3745 63<br />
A10FE 23 28 3745 63<br />
A10FSM 18<br />
Displacement V g cm 3<br />
Speed 1)<br />
A10FM<br />
Standard design motor<br />
A10FE<br />
Plug-in design motor, preferably for<br />
installation in mechanical gearboxes,<br />
e.g. Turas gearboxes<br />
A10FSM<br />
Motor for fan drives, for example<br />
U SAE standard connection<br />
dimensions<br />
U Integrated flushing and boost<br />
pressure valve<br />
18 23,5 28,5 36,7 44,5 63,1<br />
n max rpm 4200 4900 4700 4200 4000 3400<br />
Input flow at n max q Vmax L/min 75,6 115 134 154 178 215<br />
Power �p = 280 bar P max kW 35,3 43,6 62,5 71,8 83,1 100,1<br />
Torque �p = 280 bar Tmax Nm 80 105 127 163 198 281<br />
Weight (approx.) m kg 6 12 12 17 17 22<br />
1)<br />
The low pressure of at least 18 bar must be present for max. speed<br />
Detailed information:<br />
A10FM RE 91 172<br />
A10FE RE 91 172<br />
A10FSM RE 91 180
Variable Displacement Motor A6VM<br />
Sizes 28...1000<br />
Axial tapered piston bent axis design<br />
Series 6<br />
Open and closed circuits<br />
Nominal pressure<br />
Sizes 28...200 400 bar<br />
Sizes 250...1000 350 bar<br />
Peak pressure<br />
Sizes 28...200 450 bar<br />
Sizes 250...1000 400 bar<br />
U Optional brake valve mounted<br />
(A6VM) or integrated into<br />
the port plate (A6VE),<br />
sizes 55…250<br />
U Visual or electrical swivel<br />
angle indicator on request<br />
(sizes 250…1000)<br />
U Long-life bearings possible<br />
for longer bearing life<br />
(sizes 250…1000)<br />
Detailed information:<br />
A6VM RE 91 604<br />
A6VE RE 91 606<br />
A6VM/A6VE RE 98 213<br />
Size A6VM 28 55 80 107140 160 200 250 355 500 1000<br />
A6VE 28 55 80 107– 160 – 250 – – –<br />
Displacement Vg max cm 3<br />
28,1 54,8 80 107 140 160 200 250 355 500 1000<br />
Speed at Vg max nmax rpm 5550 4450 3900 3550 3250 3100 2900 2500 2240 2000 1600<br />
(maintaining at Vg < Vg ,1 nmax rpm 8750 7000 6150 5600 5150 4900 4600 3300 2950 2650 2100<br />
qV max) Vg ,1 cm 3<br />
18 35 51 68 88 101 126 190 270 385 762<br />
Input flow at nmax qVmax L/min 156 244 312 380 455 496 580 625 795 1000 1600<br />
Power (�p = 400 bar) Pmax kW 104 163 208 253 303 331 387 365 1) 464 1) 583 1) 933 1)<br />
Torque (�p = 400 bar) T max Nm 179 349 509 681 891 1019 1273 1391 1) 1978 1) 2785 1) 5571 1)<br />
Weight (approx.) m kg 16 26 34 47 60 64 80 90 170 210 430<br />
1) �p = 350 bar<br />
HD/EP<br />
Hydr./elect. control,<br />
pilot pressure<br />
dependent/with proportional<br />
solenoid<br />
p St / I<br />
HZ/EZ<br />
Hydraulic/electrical<br />
two-point control<br />
p St / I<br />
V g min V g max V g min V g max<br />
A6VM<br />
Standard design motor<br />
A6VE<br />
Plug-in design motor, preferably<br />
for installation in mechanical gearboxes,<br />
e.g. Turas gearboxes<br />
Due to the wide control range,<br />
these variable displacement motors<br />
meet the requirements for high<br />
speed and high torque<br />
U Optional built-on flushing and<br />
boost pressure valves<br />
HA<br />
Automatic control,<br />
high-pressure dependent<br />
p B<br />
V g mi n<br />
V g ma x<br />
DA<br />
Hydraulic control,<br />
speed dependent<br />
p B = Working pressure<br />
p St = Pilot pressure<br />
I = Current intensity<br />
V g = Displacement<br />
25<br />
1
26 Axial Piston Units<br />
1<br />
Dual Displacement Motor A10VM<br />
Sizes 28...63<br />
Axial piston swashplate design<br />
Series 5<br />
Open and closed circuits<br />
Nominal pressure 280 bar<br />
Peak pressure 350 bar<br />
A10VM<br />
Standard design motor<br />
A10VE<br />
Plug-in design motor, preferably<br />
for installation in mechanical gearboxes,<br />
e.g. Turas gearboxes<br />
U Hydraulic or electrical<br />
two-point control<br />
Size A10VM 28 45 63<br />
A10VE 28 45 63<br />
Displacement V g max cm 3<br />
Speed 1)<br />
28 45 62<br />
at V g max n max rpm 4700 4000 3300<br />
at V g min n max rpm 5300 4600 3800<br />
Input flow at n max q Vmax L/min 131,6 180 205<br />
Power �p = 280 bar P max kW 61 84 95<br />
Torque �p = 280 bar Tmax Nm 125 200 276<br />
Weight (approx.) m kg 14 18 26<br />
1)<br />
The low pressure of at least 18 bar must be present for max. speed<br />
EZ1/EZ2/EZ6/EZ7<br />
Electrical twopoint<br />
control<br />
I<br />
V g mi n<br />
V g ma x<br />
HZ/HZ6<br />
Hydraulic twopoint<br />
control<br />
p St<br />
V g mi n<br />
V g ma x<br />
DG<br />
Directly operated<br />
two-point control<br />
Detailed information:<br />
A10VM RE 91 703<br />
A10VE RE 91 703<br />
V g = Displacement<br />
I = Current intensity<br />
p St = Pilot pressure
External Gear Units<br />
External gear units are classic hydraulic<br />
units and come in the form<br />
of pumps and motors. Individual<br />
pumps, multiple pumps and lownoise<br />
Silence versions in six different<br />
series open up a virtually unlimited<br />
range of possible uses.<br />
Characteristics:<br />
U Displacement volume<br />
1 to 56 cm 3<br />
U Nominal pressure up to<br />
250 bar<br />
U Pressure-dependent gap sealing<br />
and high manufacturing precision<br />
ensure optimum efficiency<br />
U Design variations with different<br />
flanges, shafts, valve<br />
mounting and multi-pump<br />
combinations<br />
U Suitable for high loads<br />
U Start-up at low flow<br />
27<br />
2
28 External Gear Units<br />
2<br />
External Gear Pumps<br />
Fixed displacement pumps<br />
Standard design<br />
Nominal pressure 250 bar<br />
U Plain bearings for heavy duty<br />
applications<br />
U Drive shafts to ISO or SAE<br />
U Combination of several pumps<br />
possible<br />
U Line connections: connecting<br />
flange or screw thread<br />
Standard, frame size B Size 1 2 3 4 5<br />
Displacement V g max cm 3<br />
1 2 3 3,8 4,6<br />
Operating pressure intermitt. p bar 230 230 230 210 160<br />
Power at 1450 min -1<br />
Speed range 1)<br />
P Antr kW 0,62 1,24 1,85 2,14 1,98<br />
n rpm 750 ... 6000<br />
Weight m kg 0,8 0,86 0,9 0,9 0,9<br />
Detailed information:<br />
Data sheet Order No. 1987 760100<br />
Data sheet RE 98 240<br />
Standard, frame size F Size 4 5 8 11 14 16 19 22<br />
Displacement V g max cm 3<br />
4 5,5 8 11 14 16 19 22.5<br />
Operating pressure intermitt. p bar 280 280 280 280 280 280 230 210<br />
Power at 1450 min -1<br />
Speed range 1)<br />
P Antr kW 3,01 4,14 6,01 8,27 10,5 12 11,7 12,7<br />
n rpm 500 ... 4000<br />
Weight m kg 2,8 2,85 2,9 3 3,2 3,4 3,6 3,8<br />
Standard, frame size N Size 20 22 25 28 32 36<br />
Displacement V g max cm 3<br />
20 22,5 25 28 32 36<br />
Operating pressure intermitt. p bar 250 250 250 230 200 180<br />
Power at 1450 min -1<br />
Speed range 1)<br />
P Antr kW 13,4 15,1 16,8 17,3 17,2 17,4<br />
n rpm 500 ... 3000<br />
Weight m kg 5,4 5,5 5,6 5,7 5,9 6<br />
Standard, frame size G Size 22 28 32 38 45 56<br />
Displacement V g max cm 3<br />
22,5 28 32 38 45 56<br />
Operating pressure intermitt. p bar 250 250 250 250 230 200<br />
Power at 1450 min -1<br />
P Antr kW 15,1 18,8 21,5 25,5 27,8 30,1<br />
Speed range 1)<br />
n rpm 500 ... 3000<br />
Weight<br />
1)<br />
Depending on size<br />
m kg 9 9,2 9,4 9,7 9,9 10,4
External Gear Pumps<br />
Fixed displacement pumps<br />
Silence version<br />
Nominal pressure 250 bar<br />
U Plain bearings for heavy duty<br />
applications<br />
U Drive shafts to ISO or SAE<br />
U Combination of several pumps<br />
possible<br />
U Line connections: connecting<br />
flange or screw thread<br />
U Optimized pressure pulsation<br />
reduces noise levels and oscillations<br />
in the system<br />
U Reinforced shaft and housing<br />
for distinctly longer service life<br />
Detailed information:<br />
Data sheet Order No. 1987 760117<br />
Data sheet RE 98 240<br />
Silence version Size 4 5 8 11 14 16 19 22 25 28<br />
Displacement V g max cm 3<br />
4 5,5 8 11 14 16 19 22,5 25 28<br />
Operating pressure intermitt. p bar 280 280 280 280 280 280 280 250 225 200<br />
Power at 1450 min -1<br />
P Antr kW 3,01 4,14 6,01 8,27 10,5 12 14,3 15,1 15,1 15<br />
Speed range 1)<br />
n rpm 500 ... 4000<br />
Weight m kg 2,8 2,85 2,9 3 3,2 3,4 3,6 3,8<br />
1) Depending on size<br />
29<br />
2
30 External Gear Units<br />
2<br />
External Gear Pump G3<br />
Fixed displacement pump<br />
Sizes 20…45<br />
Nominal pressure 250 bar<br />
U Plain bearings for heavy duty<br />
applications<br />
U Single-block bearings<br />
U Drive shafts to ISO or SAE<br />
U Combination of several pumps<br />
possible<br />
U Line connections: connecting<br />
flange or pipe thread<br />
Frame size G3 Size 20 23 26 29 32 38 45<br />
Displacement V g max cm 3<br />
20,9 23,4 25,9 30,1 32,6 37,6 45,2<br />
Working pressure p max bar 260 260 260 240 220 210 180<br />
Power at 1450 rpm P Antr kW 15 16 17 19 19 21 22<br />
Speed range 1)<br />
n rpm 500 to 3600<br />
Weight<br />
1)<br />
Depending on size<br />
m kg 3,9 3,9 3,9 4,3 4,3 4,3 6,2<br />
Detailed information:<br />
Data sheet RE 10 039<br />
Data sheet RE 98 240
External Gear Motors<br />
Fixed displacement motors<br />
Nominal pressure 250 bar<br />
U Motors for one direction of<br />
rotation<br />
U Reversible motors for<br />
2-quadrant and 4-quadrant<br />
operation<br />
U Large variety of design versions<br />
available<br />
U Plain bearings for heavy duty<br />
applications<br />
U Bearing bushes<br />
U Drive shafts to ISO or SAE<br />
U Line connections: connecting<br />
flange or screw thread<br />
Frame size F Size 5 8 11 14 16 19 22<br />
Displacement V g max cm 3<br />
5,5 8 11 14 16 19 22,5<br />
Torque T max Nm 19,7 28,6 39,3 50 57 48,9 57,9<br />
Max. continuous pressure p 1 bar 250 180<br />
Max. starting pressure p 2 bar 280 210<br />
Min. speed n rpm 500<br />
Max. speed at p 1 n rpm 4000 3500 3000<br />
Power P max kW 8 11,6 14 15,2 17,4 15 17,6<br />
Weight m kg 2,85 2,9 3 3,2 3,4 3,6 3,8<br />
Detailed information:<br />
Data sheet Order No. 1987760 101<br />
Data sheet RE 98 240<br />
Frame size G Size 22 28 32 38 45<br />
Displacement V g max cm 3<br />
22,5 28 32 38 45<br />
Torque T max Nm 58 72 82,3 97,7 115,7<br />
Max. continuous pressure p 1 bar 180<br />
Max. starting pressure p 2 bar 250 230<br />
Min. speed n rpm 500<br />
Max. speed at p 1 n rpm 3000 2800 2600<br />
Power Pmax kW 17,6 22 23,4 25,8 30,5<br />
Weight m kg 9 9,2 9,4 9,7 9,9<br />
31<br />
2
32 External Gear Units<br />
2<br />
External Gear Motor G3<br />
Fixed displacement pump<br />
Sizes 20…38<br />
Nominal pressure 250 bar<br />
U Simple, robust design<br />
U Start-up at low flow<br />
U Direction of rotation either<br />
right or left, reversible with or<br />
without back pressure<br />
U Single-block bearings<br />
U Plain bearings for heavy duty<br />
applications<br />
Detailed information:<br />
Data sheet RE 10 040<br />
Data sheet RE 98 240<br />
Frame size G3 Size 20 23 26 29 32 38<br />
Displacement Vg max cm 3<br />
20,9 23,4 25,9 30,1 32,6 37,6<br />
Torque Tmax Nm 77,7 87 96 103 102 113<br />
Speed n rpm 3600 3200 2900 3900 3600 3100<br />
Power Pmax kW 28,7 28,6 28,6 41,1 37,8 36<br />
Pressure difference 1)<br />
pmax bar 260 260 260 240 220 210<br />
Weight<br />
1)<br />
Continuous duty<br />
m kg 3,9 3,9 3,9 4,3 4,3 4,3
Electrohydraulic Pumps<br />
Drive unit for vehicles and materials<br />
handling systems<br />
Electric motor, frame size I Power rating 1,5 ... 2,0 kW<br />
U Compact assembly<br />
U Silence version with distinctly<br />
reduced flow pulsation<br />
U Combination of several pumps<br />
possible<br />
U Line connections: connecting<br />
flanges or screw thread<br />
Voltage U V 12, 24, 48<br />
Nominal pump displacement V g max cm 3<br />
Detailed information:<br />
Data sheet Order No. 1987760 401<br />
1 2 3 3,8 4 5,5 8 11 14 16 19<br />
Flow Q L/min Depending on motor/pump combination, see data sheet<br />
Pressure, intermittent p bar 230 180 280 230<br />
Electric motor, frame size K Power rating 1,5 ... 3,0 kW<br />
Voltage U V 24, 48, 72<br />
Nominal pump displacement V g max cm 3<br />
3 3,8 4 5,5 8 11 14 16 19<br />
Flow Q L/min Depending on motor/pump combination, see data sheet<br />
Pressure, intermittent p bar 230 180 280 230<br />
Electric motor, frame size Q Power rating 2,5 ... 5,5 kW<br />
Voltage U V 24, 48, 80<br />
Nominal pump displacement V g max cm 3<br />
4 5,5 8 11 14 16 19<br />
Flow Q L/min Depending on motor/pump combination, see data sheet<br />
Pressure, intermittent p bar 280 230<br />
Electric motor, frame size T Power rating 4,8 ... 8,1 kW<br />
Voltage U V 24, 48<br />
Nominal pump displacement V g max cm 3<br />
5,5 8 11 14 16 19<br />
Flow Q L/min Depending on motor/pump combination, see data sheet<br />
Pressure, intermittent p bar 280 230<br />
33<br />
2
34 External Gear Units<br />
2<br />
Compact Units<br />
Compact assembly comprising a<br />
gear pump, electric motor, valve<br />
block and oil reservoir<br />
U Large variety of design versions<br />
U Precision control through<br />
proportional lowering function<br />
U Drive unit in vehicles and<br />
materials handling systems,<br />
primarily for lifting and lowering<br />
Pumps: frame size B Size 1 2 2,6 3 4 5<br />
Displacement Vg max cm 3<br />
1 2 2,6 3 3,8 4,6<br />
Operating pressure pmax bar 230 230 230 230 210 160<br />
Power at 1450 rpm Phyd kW 0,5 1 2,3 1,5 1,73 1,6<br />
Speeds n rpm Depending on operating pressure<br />
Valve block versions Size S8 S12 S12 S12 S19<br />
Pressure relief valve pmax bar 180 (others on request)<br />
Directly operated x x x x x<br />
Lowering valve L/min 2 6 11<br />
Electric motors Size 0,370,55 0,75 1,1 1,5 2 3<br />
3-phase motor:<br />
400 V, 1500 rpm P kW 0,37 0,55 0,75 1,1 1,5 2,2 3<br />
400 V, 3000 rpm P kW 3<br />
AC motor:<br />
230 V, 1500 rpm P kW 0,37 0,55 0,75 1,1<br />
DC motor:<br />
12, 24, 48 V P kW 1,6 2,2 3<br />
Type of protection IP 54 (IP 66)<br />
Oil reservoir Size 0,8 1 2 3 5 7<br />
Nominal capacity L 0,8 1 2 3 5 7<br />
Detailed information:<br />
Data sheet Order No. 1987760 405
Hydrostatic Fan Drive<br />
Used in materials handling systems,<br />
construction machinery, buses,<br />
HGV and passenger cars with proportional<br />
speed control. Comprises<br />
the following parts:<br />
• External gear motor with proportional<br />
pressure relief valve<br />
• Single or multi-channel electronics<br />
• Temperature sensors for liquid<br />
and air<br />
U For fan ratings up to 20 kW<br />
U Proportional fan speed control<br />
U Fail-safe response following<br />
power failures<br />
U Little hydraulic energy loss<br />
U Precise coolant temperature<br />
control<br />
Detailed information:<br />
Data sheet Order No. 1987761700<br />
Further information on fan drives<br />
(up to 250 kW) RE 98065<br />
Gear motor with proportional pressure relief valve<br />
Size 5 8 11 14 16 19 22<br />
Displacement Vg max cm 3<br />
5,5 8 11 14 16 19 22,5<br />
Max. speed at p1 n rpm 3000…4000<br />
Min. speed at p1 n rpm 500<br />
Prop. pressure relief valve, flow rate Qmax L/min 150<br />
Prop. pressure relief valve, operating pressure pmax bar 210<br />
Solenoid voltage U V 12, 24<br />
Power consumption, solenoid P W 18<br />
Weight m kg 3,45 3,5 3,6 3,8 4 4,2 4,4<br />
Single-channel electronics<br />
Analog control amplifier with voltage controller, one analog input, adjustment of working range and<br />
one power output with short-circuit protection for one proportional valve.<br />
Electrical connection 6-pin<br />
Operating voltage 11…36 V = (battery)<br />
Multi-channel electronics<br />
Analog control amplifier with voltage controller, comparison of setpoint and actual value for three analog inputs,<br />
one switch input and one power output with short-circuit protection for one proportional valve.<br />
Electrical connection 15-pin<br />
Operating voltage 11…36 V = (battery)<br />
PTC temperature sensor for liquids<br />
Measuring range -30 °C…130 °C<br />
PTC temperature sensor for air<br />
Measuring range -40 °C…160 °C<br />
35<br />
2
36<br />
2
Radial Piston Motors<br />
MCR radial piston motors are<br />
low-speed hydraulic motors based<br />
on the multi-stroke principle.<br />
The relationship between roll diameter<br />
and cam profile is optimized<br />
inside the central rotary group,<br />
thus ensuring the best possible<br />
balance of forces between piston<br />
and cam path, as well as extending<br />
the service life. The step-piston<br />
rotary group or high-displacement<br />
rotary group yields a very compact<br />
drive unit with high power density.<br />
MCR motors can be used for<br />
operation in both open and closed<br />
circuits.<br />
Characteristics:<br />
U Displacement 160 to 3000 cm 3<br />
U Nominal pressure 250 bar<br />
U Peak pressure up to 450 bar<br />
U Minimum speed 5 rpm<br />
37<br />
3
38 Radial Piston Motors<br />
3<br />
MCR Radial Piston Multi-Stroke Motors<br />
Sizes 160...1340<br />
Nominal pressure 250 bar<br />
Peak pressure 450 bar<br />
U Compact, robust design<br />
U Uniform concentric running,<br />
even at very low speeds<br />
U Low running noise<br />
U Reversible<br />
U Sealed taper roller bearing<br />
U High radial forces permissible<br />
on the output shaft<br />
1) Intermittent<br />
2) Peak pressure<br />
U Shaft seal up to 10 bar housing<br />
pressure<br />
U Switchable<br />
• Freewheeling<br />
• Half the displacement<br />
U Version with holding or service<br />
brake (optional)<br />
U Integrated flushing valve<br />
(optional)<br />
U Speed measurement (optional)<br />
Frame size 3 Size 160 225 255 280 325 365 400<br />
Displacement V g max cm 3<br />
160 225 255 280 325 365 400<br />
Torque T max Nm 1022 1386 1570 1760 1875 2105 2307<br />
Speed 1)<br />
Pressure difference 2)<br />
n max rpm 400 400 360 330 310 280 260<br />
�p max bar 450 450 450 450 400 400 400<br />
Power P max kW 18 18 18 18 22 22 22<br />
Weight m kg 20 20 20 20 20 20 20<br />
Frame size 5 Size 380 470 520 565 680 750 820<br />
Displacement V g max cm 3<br />
380 470 520 565 680 750 820<br />
Torque T max Nm 2528 3127 3459 3759 4017 4430 4844<br />
Speed 1)<br />
Pressure difference 2)<br />
n max rpm 220 220 220 220 200 170 150<br />
�p max bar 450 450 450 450 400 400 400<br />
Power P max kW 29 29 29 29 35 35 35<br />
Weight m kg 39 39 39 39 39 39 39<br />
Frame size 10 Size 780 860 940 1120 1250 1340<br />
Displacement V g max cm 3<br />
780 860 940 1120 1250 1340<br />
Torque T max Nm 5134 5660 6187 6659 7432 8027<br />
Speed 1)<br />
Pressure difference 2)<br />
n max rpm 220 200 190 180 150 130<br />
�p max bar 450 450 450 400 400 400<br />
Power Pmax kW 44 44 44 50 50 50<br />
Weight m kg 69 69 69 69 69 69<br />
Detailed information:<br />
Frame size 3 RE 15 205<br />
Frame size 5 RE 15 206<br />
Frame size 10 RE 15 207
MCR Radial Piston Multi-Stroke Motors<br />
Sizes 1130...3000<br />
Nominal pressure 250 bar<br />
Peak pressure 450 bar<br />
U Compact, robust design<br />
U Uniform concentric running,<br />
even at very low speeds<br />
U Low running noise<br />
U Reversible<br />
U Sealed taper roller bearing<br />
U High radial forces permissible<br />
on the output shaft<br />
U Shaft seal up to 10 bar housing<br />
pressure<br />
U Switchable<br />
• Freewheeling<br />
• Half the displacement<br />
U Version with holding or service<br />
brake (optional)<br />
U Integrated flushing valve<br />
(optional)<br />
U Speed measurement (optional)<br />
Frame size 15 Size 1130 1250 1500 1780 2150<br />
Displacement V g max cm 3<br />
1) Intermittent<br />
2) Peak pressure<br />
1130 1250 1500 1780 2150<br />
Torque T max Nm 8095 8955 9552 11332 13688<br />
Speed 1)<br />
Pressure difference 2)<br />
n max rpm 190 190 170 110 100<br />
�p max bar 450 450 450 400 400<br />
Power P max kW 55 55 55 60 60<br />
Weight m kg 93 93 93 93 93<br />
Frame size 20 Size 1750 2100 2500 3000<br />
Displacement V g max cm 3<br />
1750 2100 2500 3000<br />
Torque T max Nm 11531 13762 14244 17073<br />
Speed 1)<br />
Pressure difference 2)<br />
n max rpm 160 160 115 115<br />
�p max bar 450 450 400 400<br />
Power Pmax kW 70 70 85 85<br />
Weight m kg 110 110 110 110<br />
Detailed information:<br />
Frame size 15 RE 15 208<br />
Frame size 20 RE 15 209<br />
39<br />
3
40<br />
3
<strong>Mobile</strong> Controls<br />
<strong>Mobile</strong> controls are control and safety<br />
systems for the travel and implement<br />
hydraulics in mobile machines.<br />
The range of products encompasses<br />
all the hydraulic function elements<br />
required for this purpose, such as<br />
displacement, pressure, flow and<br />
check functions and the associated<br />
components (mono blocks and<br />
sandwich blocks, built-in and builton<br />
elements). Integrated electronic<br />
sensors, controls and actuators<br />
round off the range.<br />
Characteristics:<br />
Control blocks<br />
U Open center (OC)<br />
U Load sensing (LS)<br />
U Load-independent flow<br />
distribution (LUDV)<br />
U Flow up to 1600 L/min<br />
U Nominal pressure up to<br />
350/420 bar<br />
U Medium and high pressure<br />
U Mono-block and sandwich<br />
design<br />
U Mechanical, hydraulic actuation<br />
and electrohydraulic<br />
actuation with or without OBE<br />
<strong>Mobile</strong> valves<br />
U Central hydraulics<br />
U Lift control<br />
U Cylinder safety lock valve<br />
U Stabilization valves<br />
U Screw-in valves<br />
U Flow dividers<br />
U Flow, pressure, check valves<br />
Pilot control devices<br />
U Ergonomic handle<br />
U Various characteristic curves<br />
U Low actuating forces<br />
Brakes<br />
U Hydraulic remotely powered<br />
braking systems<br />
U Trailer brake valve<br />
Steering units<br />
U Open center<br />
U Closed center<br />
U Reaction and non-reaction<br />
U With or without speed control<br />
U Priority valves<br />
41<br />
4
42 <strong>Mobile</strong> Controls<br />
4<br />
Open Center Control Block MO<br />
Applications:<br />
Excavators, cranes,<br />
drilling equipment<br />
Control block for mobile machines<br />
U Open center system<br />
• for fixed displacement pumps<br />
and variable displacement<br />
pumps<br />
U Mono block design<br />
U Low circulation pressure<br />
U Primary and secondary safeguard<br />
U Brake spool for travel drives<br />
U Pressure transmittance<br />
U Load-sustaining valves<br />
Size 16 22 32 40 52<br />
Flow<br />
Maximum operating pressure<br />
qV L/min 110 200 410 680 1600<br />
Pump side pmax bar 350 350 350 350 350<br />
Actuator side<br />
Actuation<br />
pmax bar 420 420 420 420 420<br />
Mechanical/proportional • • • – –<br />
Hydraulic/proportional • • • • •<br />
Electrohydraulic/proportional • • • • •<br />
Circuit types<br />
Parallel • • • • –<br />
Last axis tandem • • • • All<br />
Parallel/tandem combination • • • – –<br />
Detailed information:<br />
Sizes 16, 22, 32 RE 64 354<br />
Size 40 On request<br />
Size 52 On request
Open Center Control Block M8<br />
Applications:<br />
Excavators, drilling equipment<br />
Size 18 22 25 32<br />
Flow q V L/min 2 x 150 2 x 230 2 x 300 2 x 450<br />
Maximum operating pressure<br />
Pump side p max bar 350 350 350 350<br />
Actuator side p max bar 420 420 420 420<br />
Spool axes, max. 3+3 (4; 5 )+S* 3+3+S* 3+2+S* 4+2(3)+S*<br />
Actuation<br />
Control block for mobile machines<br />
U Open center system<br />
• for fixed displacement and<br />
variable displacement pumps<br />
U Mono block design<br />
U Low hysteresis<br />
U Priority function for swing<br />
drive<br />
U Primary and secondary<br />
safeguard<br />
U Two pump inlets<br />
U Integrated tank preloading<br />
function<br />
U Automatic straight travel<br />
function for tracked vehicles<br />
U Integrated summation<br />
function<br />
Hydraulic/proportional • • • •<br />
Electrohydraulic/proportional • • • •<br />
Circuit type<br />
* S = Summation axis<br />
Mixed parallel/tandem or serial spool as option<br />
Detailed information:<br />
Data sheet RE 64 294<br />
43<br />
4
44 <strong>Mobile</strong> Controls<br />
4<br />
LUDV Control Block M6<br />
Applications:<br />
Wheeled loaders, bulldozers,<br />
telehandlers<br />
* LUDV =<br />
Load independent<br />
flow distribution system<br />
Control block for mobile machines<br />
U LUDV* system<br />
• Closed center for variable<br />
displacement pumps<br />
• Open center for fixed displacement<br />
pumps<br />
U Mono block/sandwich design<br />
U Load pressure compensated<br />
flow<br />
U Low hysteresis<br />
U Adjustable stroke limitation<br />
U Priority function for steering<br />
U Primary and secondary safeguard<br />
U LS pressure limitation<br />
U Regeneration function<br />
U Float function<br />
U Leakage-free service ports<br />
Size 15 22<br />
Flow Port P qV L/min 200 350<br />
Port A, B qV L/min 160 300<br />
Maximum operating pressure<br />
Pump side pmax bar 350 350<br />
Actuator side pmax bar 420 420<br />
Spool axes, mono block (max. through sandwich elements) 2 or 3 (8) 2 (7)<br />
Actuation Hydraulic • •<br />
Electrohydraulic • •<br />
Detailed information:<br />
Size 15 RE 64 284<br />
Size 22 RE 64 286
LUDV Control Block M7<br />
Applications:<br />
Excavators, cranes, drilling equipment,<br />
forestry machinery<br />
* LUDV =<br />
Load independent<br />
flow distribution system<br />
Size 20 22<br />
Flow Port P q V L/min 350 420<br />
Maximum operating pressure<br />
Control block for mobile machines<br />
U LUDV* system<br />
• Closed center for variable<br />
displacement pumps<br />
U Mono block/sandwich design<br />
U Load pressure compensated<br />
flow<br />
U Low hysteresis<br />
U Adjustable stroke limitation<br />
U Priority function for swing<br />
drive<br />
U Primary and secondary safeguard<br />
U LS pressure limitation<br />
U Load-sustaining function<br />
U Unloading function<br />
Port A, B q V L/min 250 350<br />
Pump side p max bar 350 350<br />
Actuator side p max bar 420 420<br />
Spool axes, mono block (max. through sandwich elements) 5 (9) 3 or 5 (9)<br />
Actuation Hydraulic • •<br />
Electrohydraulic • •<br />
Detailed information:<br />
Size 20 RE 64 293<br />
Size 22 RE 64 295<br />
45<br />
4
46 <strong>Mobile</strong> Controls<br />
4<br />
Load Sensing Control Block M4<br />
Applications:<br />
Drilling equipment, forestry<br />
machinery, HGV hydraulic systems,<br />
municipal vehicles, lifting working<br />
platforms<br />
Control block for mobile machines<br />
U Load sensing system<br />
(LS control)<br />
• Closed center for variable<br />
displacement pumps<br />
• Open center for fixed displacement<br />
pumps<br />
U Sandwich design<br />
U Load pressure compensated<br />
flow<br />
U Low hysteresis<br />
U <strong>Program</strong>mable electronics<br />
U Adjustable stroke limitation<br />
U Priority function (M4-15)<br />
U Primary and secondary safeguard<br />
U LS pressure limitation for each<br />
service port<br />
U Modular system<br />
Size 12 15<br />
Flow Port P q V L/min 150 200<br />
Maximum operating pressure<br />
Port A, B q V L/min 100 150<br />
Pump side p max bar 350 350<br />
Actuator side p max bar 420 420<br />
Spool axes, max. 10 9<br />
Actuation Hydraulic • •<br />
Electrohydraulic • •<br />
Superimposed hand lever operation • •<br />
Detailed information:<br />
Size 12 RE 64 278<br />
Size 15 RE 64 282
Load Sensing Control Block MP<br />
Applications:<br />
Backhoe loaders, forestry<br />
machinery, drilling equipment,<br />
municipal vehicles<br />
Control block for mobile machines<br />
U Load sensing system<br />
(LS control)<br />
• Closed center for variable<br />
displacement pumps<br />
• Open center for fixed displacement<br />
pumps<br />
U Sandwich design<br />
U Load pressure compensated<br />
flow<br />
U Low hysteresis<br />
U Adjustable stroke limitation<br />
U Primary and secondary safeguard<br />
U Proportional flow and pressure<br />
control<br />
U Priority function<br />
U Regenerative function<br />
U LS pressure limitation for<br />
each section<br />
Size 18 22<br />
Flow Port P q V L/min 300 380<br />
Maximum operating pressure<br />
Port A, B q V L/min 150 225<br />
Pump side p max bar 250 345<br />
Actuator side p max bar 290 345<br />
Spool axes, max. 8 8<br />
Actuation Mechanical • •<br />
Hydraulic • •<br />
Superimposed hand lever operation • •<br />
Electrohydraulic • •<br />
Circuit types Parallel • •<br />
Series parallel • –<br />
Detailed information:<br />
Size 18, serie 1X RA 64 960<br />
Size 18, serie 2X RA 64 965<br />
Size 22, serie 1X RA 64 980<br />
47<br />
4
48 <strong>Mobile</strong> Controls<br />
4<br />
LUDV Control Block SX<br />
Applications:<br />
Mini-excavators, backhoe loaders,<br />
telehandlers<br />
* LUDV =<br />
Load independent<br />
flow distribution system<br />
Control block for mobile machines<br />
U LUDV* system<br />
• Closed center for variable<br />
displacement pumps<br />
• Open center for fixed displacement<br />
pumps<br />
U Sandwich design<br />
U Load pressure compensated<br />
flow<br />
U Low hysteresis<br />
U Primary and secondary safeguard<br />
U Priority function<br />
U High-pressure version for SX14<br />
(400 bar)<br />
Size 12 14<br />
Flow Port P q V L/min 120 175<br />
Maximum operating pressure<br />
Port A, B q V L/min 70 120<br />
Pump side p max bar 250 250<br />
Actuator side p max bar 300 300<br />
Spool axes, max. 10 10<br />
Actuation Mechanical • •<br />
Hydraulic • •<br />
Electrical • •<br />
Electrohydraulic • •<br />
Detailed information:<br />
Size 12 RE 64 128<br />
Size 14 RE 64 125
Open Center Control Block SM<br />
Applications:<br />
Mini-excavators, tractors,<br />
fork lift trucks<br />
Control block for mobile machines<br />
U Open center system for fixed<br />
displacement pumps<br />
U Sandwich design<br />
U Low hysteresis<br />
U Adjustable stroke limitation<br />
U Primary and secondary safeguard<br />
U High-pressure version<br />
(400 bar)<br />
Size 12<br />
Flow Port P q V L/min 70<br />
Maximum operating pressure<br />
Port A, B q V L/min 70<br />
Pump side p max bar 250<br />
Actuator side p max bar 300<br />
Spool axes, max. 10<br />
Actuation Hydraulic •<br />
Electrohydraulic •<br />
Mechanical •<br />
Circuit types Parallel •<br />
Tandem •<br />
Series •<br />
Detailed information:<br />
Data sheet RE 64 122<br />
49<br />
4
50 <strong>Mobile</strong> Controls<br />
4<br />
Open Center Control Block SB1-OC<br />
Application in electric fork lift<br />
trucks with pulse control for the<br />
lifting hydraulics<br />
U For use in OC systems<br />
U Integrated inductive displacement<br />
sensors for measuring the<br />
slide valve travel<br />
U Slide valve travel translated<br />
into a proportional electric<br />
signal for controlling the pump<br />
speed<br />
U Optimum precision control<br />
characteristic<br />
U Demand-oriented flow saves<br />
energy and extends the service<br />
life of the fork lift truck<br />
U Ex-works calibration of the<br />
displacement sensors makes<br />
subsequent calibration of the<br />
slide valve take-off unnecessary<br />
Series SB1-OC<br />
Flow Pump p V L/min 30<br />
Actuator p V L/min 70<br />
Working pressure Pump side p max bar 250<br />
Actuator side p max bar 300<br />
Number of directional valves, max. 4<br />
Actuation Mechanical<br />
Power supply US V 8 ... 15<br />
Type of protection IP54<br />
Detailed information:<br />
Data sheet Order No. 1987760514
Load Sensing Control Block SB12LS<br />
Application in industrial trucks,<br />
harvesters, municipal vehicles<br />
U Directional control valve based<br />
on load-sensing technology<br />
for use with fixed or variable<br />
displacement pumps<br />
U Mechanical, electromagnetic<br />
(EM) or electrohydraulic<br />
(EHS) actuation<br />
U SB12LS-EHS position-controlled<br />
with on-board electronics<br />
U Analog or digital interface via<br />
CAN bus<br />
U Flash memory for programming<br />
of software and valve parameters<br />
by the user<br />
U Software for self-diagnosis<br />
U Can be combined with priority<br />
valve for steering<br />
U Comprehensive modular<br />
design with integrated check,<br />
shock and anti-cavitation<br />
valves, as well as secondary<br />
pressure relief valve<br />
Series SB12LS<br />
Flow p V L/min 80<br />
Working pressure Pump side p max bar 250<br />
Actuator side p max bar 300<br />
Power supply U S V 12, 24<br />
Actuation Mechanical<br />
Electromagnetic EM EM1 switching/EM2 proportional<br />
Electrohydraulic EHS SPA/PWA/CAN<br />
Number of directional valves, max. 10<br />
Type of protection SB12LS-EM IP65<br />
SB12LS-EHS IP67<br />
Detailed information:<br />
Data sheet Order No. 1987760512<br />
51<br />
4
52 <strong>Mobile</strong> Controls<br />
4<br />
Load Sensing Control Block SB23LS<br />
Application in tractors U Directional control valve based<br />
on load-sensing technology for<br />
use with fixed or variable<br />
displacement pumps<br />
U Mechanical or electrohydraulic<br />
(EHS) actuation<br />
U SB23LS-EHS position-controlled<br />
with on-board electronics<br />
U Analog or digital interface via<br />
CAN bus<br />
U Flash memory for programming<br />
of software and valve parameters<br />
by the user<br />
U Software for self-diagnosis<br />
U Directional control valve can<br />
be combined with EHR valve<br />
and priority valve for steering<br />
or constant pressure<br />
U Leakage-free service ports<br />
U Hydraulic kick-out function<br />
Series SB23LS<br />
Flow Pump pV L/min 140<br />
Actuator pV L/min 100<br />
Working pressure Pump side pmax bar 250<br />
Actuator side pmax bar 280<br />
Power supply US V 12, 24<br />
Actuation Mechanical<br />
Electrohydraulic EHS SPA/PWA/CAN<br />
Number of directional valves, max. 10<br />
Type of protection IP67<br />
Detailed information:<br />
Data sheet Order No. 1987760513
LUDV Control Block EHM18<br />
Application in tractors and agricultural<br />
machinery<br />
* LUDV =<br />
Load independent<br />
flow distribution system<br />
U Control block based on LUDV*<br />
technology for use with variable<br />
displacement pumps<br />
U Separate inflow and outflow<br />
control<br />
U Integrated quick-action coupling<br />
with mechanical release<br />
U Secondary pressure relief valves<br />
(optional)<br />
U Pilot oil not required<br />
U Leakage-free service ports<br />
(both sides)<br />
U Closed center<br />
U Can be combined with central<br />
hydraulics CHP<br />
U OBE with CAN bus capability<br />
U External drip discharge<br />
Size 18<br />
Flow Port P qV L/min 230<br />
Port A, B qV L/min 130<br />
Maximum operating pressure<br />
Pump side pmax bar 210<br />
Actuator side pmax bar 200<br />
Spool axes, max. 8<br />
Actuation Electrohydraulic •<br />
with integrated electronics (CAN bus) •<br />
Detailed information:<br />
EHM18 On request<br />
53<br />
4
54 <strong>Mobile</strong> Controls<br />
4<br />
Central <strong>Hydraulics</strong> for Tractors CHP<br />
Central hydraulics CHP<br />
Valve series of central hydraulic<br />
components for application in<br />
tractors with closed center/loadsensing<br />
hydraulic systems<br />
Technical data<br />
Flow qV nom L/min 200<br />
Operating pressure pmax bar 210<br />
pPeak bar 250<br />
U Priority supply for<br />
• Steering systems<br />
(170 to 200 bar)<br />
• Trailer and front axle brake<br />
(max. 150 bar)<br />
• Low-pressure supply<br />
(17 to 22 bar) for gear shifting<br />
or pilot oil circuit<br />
• Hoist gear (210 bar)<br />
• Implement hydraulics<br />
(210 bar)<br />
• Brake (max. 150 bar)<br />
• Hoist gear (up to 210 bar)<br />
• Implement hydraulics<br />
(up to 210 bar)<br />
Detailed information:<br />
CHP RE 66 105<br />
Type LT41 RE 66 233<br />
Type LT43 RE 66 235<br />
Type LT47 RE 66 127<br />
Type LT46 RE 66 243<br />
Possible valve disc combinations<br />
LT41 LT42 LT47 LT43 LT45 LT46<br />
(LT41 + LT42) (LT42 + LT47) (LT41 + LT42 + LT47)<br />
Steering<br />
priority valve<br />
Low-pressure<br />
priority valve<br />
Steering<br />
priority valve<br />
Trailer brake<br />
valve<br />
Hoist gear valve<br />
Steering<br />
priority valve<br />
Low-pressure<br />
priority valve<br />
Steering<br />
priority valve<br />
Trailer brake<br />
valve<br />
Steering<br />
priority valve<br />
Trailer brake<br />
valve<br />
Hoist gear valve<br />
Steering<br />
priority valve<br />
Low-pressure<br />
priority valve<br />
Steering<br />
priority valve<br />
Trailer brake<br />
valve<br />
Hoist gear valve
Electronic and Hydraulic Hitch Control EHR<br />
Application in tractors<br />
U Complete system with optimally<br />
matched components<br />
U EHR valves can be combined<br />
with directional control valves<br />
for the implement hydraulics<br />
U EHR valve of flange or segment<br />
design<br />
U Position control, tension<br />
control, mixed control<br />
U Pressure control, slip control<br />
U Active vibration damping<br />
during transport<br />
U Software for self-diagnosis<br />
Control valve type EHR5-OC EHR5-LS EHR23-LS LT47/EHC18<br />
Flow Qmax L/min 60 60 80 120<br />
Operating pressure pmax bar 250 210<br />
Power supply Us V 12<br />
Type of protection IP 64 A<br />
Control EHR4 Electrically controlled proportional valve, OC or LS version,<br />
valve connections either as thread or flange connection<br />
EHR5-OC Proportional valve, single-acting, flange design<br />
EHR5-LS, LT47 Proportional valve, single-acting, flange design<br />
EHR23-LS, LT47, EHC18 Proportional valve, single-acting, sandwich design<br />
Electronic control unit<br />
Detailed information:<br />
EHR Order No. 1 987 760 507<br />
LT47 RE 66127<br />
EHR-B Digital control amplifier with supply of setpoint and<br />
actual values, as well as power outputs for control valve,<br />
circuit board in plastic housing, 25-pin connector<br />
EHR-C Ditto, CAN-compatible (full CAN)<br />
EHR-D Ditto, circuit board in metal housing, 55-pin connector<br />
MHVD4 Ditto, CAN-compatible, aluminium housing<br />
Type of protection IP54 A (with connector plugged in)<br />
Sensors<br />
Inductive displacement sensor See sensor description (chapter 6)<br />
Force sensor See sensor description (chapter 6)<br />
Inductive angle sensor See sensor description (chapter 6)<br />
Pressure sensor See sensor description (chapter 6)<br />
Control panel<br />
Standard control panel Electrical connection: 17-pin connector, symbols light up<br />
Type of protection IP 66<br />
55<br />
4
56 <strong>Mobile</strong> Controls<br />
4<br />
Flow Divider MHRFA<br />
Stabilization Module MHRSM<br />
Flow divider MH2FA<br />
Sizes 12...32<br />
U Hydraulic differential lock<br />
for vehicles with hydrostatic<br />
transmission<br />
U Suitable for operation in open<br />
and closed circuits<br />
U Seven division ratios<br />
U Double-acting<br />
• Dividing<br />
• Summating<br />
U With/without freewheel<br />
function<br />
U With/without boost valves<br />
U Switchable<br />
• Hydraulic<br />
• Electrical<br />
Stabilization module MHRSM<br />
Sizes 12...32<br />
The stabilization module MHRSM<br />
is used in wheeled vehicles (e.g.<br />
wheeled loaders, fork lift trucks)<br />
and damps the pitching movement<br />
occurring when driving.<br />
U Higher transport speed<br />
U Higher turnaround<br />
U Greater steering stability<br />
U Shorter brake path<br />
U More comfortable for the driver<br />
U Shorter repair times and downtimes<br />
with same turnaround<br />
U Electric activation, 12 or 26 V<br />
U Version: A = original equipment<br />
B = retrofit kit<br />
MH2FA Size 12 18 22 32<br />
Flow qV L/min 70 140 220 300<br />
Operating pressure pmax bar 420 420 420 420<br />
MHRSM Size 12 1625 32<br />
Flow qV L/min 100 120 320 460<br />
Operating pressure pmax bar 350 350 350 350<br />
Detailed information:<br />
MH2FA RE 64 582<br />
MHRSM RE 64 616<br />
MHRSM2, Sizes 16 RE 64 617
Cylinder Safety Lock Valve MHRB<br />
Check-Q-Meter FD<br />
Cylinder safety lock valve MHRB<br />
U Used in mobile hydraulics, e.g.<br />
excavators, excavator loaders,<br />
cranes<br />
U No lowering of the load in the<br />
neutral position (additional<br />
anti-drift valves are no longer<br />
required)<br />
U Direct flange connection to the<br />
cylinder<br />
U Very good, uniform precision<br />
control characteristics in each<br />
cylinder position<br />
U Leak-free design<br />
Check-Q-meter FD<br />
Sizes 12...32<br />
Versions<br />
• Cartridge<br />
• Subplate<br />
U Controlled check valve<br />
(leak-free)<br />
U Outflow controlled in accordance<br />
with the inflow on the<br />
side opposite the actuator<br />
U Free flow in the opposite<br />
direction<br />
U Used in hydraulic systems for<br />
load-independent speed control<br />
of hydraulic motors and<br />
cylinders with pulling loads<br />
U With/without secondary<br />
pressure limitation<br />
U Ratio of pilot pressure : load<br />
pressure = 1 : 20<br />
MHRB Size 1622<br />
Flow qV L/min 200 400<br />
Nominal pressure pnom bar 350 350<br />
Operating pressure pmax bar 420 420<br />
FD Size 12 1625 32<br />
Flow qV L/min 80 200 320 560<br />
Control pressure range<br />
Operating pressure<br />
bar 20 to 50, max. 315<br />
Actuator port pmax bar 420 420 420 420<br />
Directional valve port pmax bar 315 315 315 315<br />
Detailed information:<br />
MHRB RE 64 623<br />
FD RE 27 551<br />
57<br />
4
58 <strong>Mobile</strong> Controls<br />
4<br />
Screw-In Valves FTWE.K, FTDRE.K, MHDRE.K<br />
3/2-way directional valve FTWE.K<br />
Sizes 2 and 4<br />
U Controlled start and stop of<br />
a flow<br />
U Compact installation size<br />
U Drives<br />
• pumps and<br />
• directional control valves<br />
Proportional pressure reducing<br />
valves FTDRE.K, MHDRE.K<br />
Sizes 2...6<br />
U Proportional pressure control<br />
valves for reducing the pressure<br />
at port A, proportional to the<br />
solenoid current<br />
U Largely independent of the<br />
pressure in port P<br />
U Drives<br />
• couplings,<br />
• pumps,<br />
• directional control valves and<br />
• proportional pilot control<br />
devices<br />
FTWE.K Size 2 4<br />
Flow qVmax L/min 2 7<br />
Inlet pressure pPmax bar 100 210<br />
Power supply U V 12/24 12/24<br />
Power consumption W 14,4 14,4<br />
Resistance R Ω 10/40 10/40<br />
Duty cycle (with amplifier) 100 % 100 %<br />
FTDRE.K, MHDRE.K Size 2 4 6<br />
Flow, max. (p = 7 bar) qVmax L/min 2 7 40<br />
Inlet pressure pPmax bar 100 210 50<br />
Control pressure pPmax bar 18 18/30 30<br />
Power supply U V 12/24 12/24 12/24<br />
Control current, max. I A1,8/0,8 1,8/0,8 1,4/0,7<br />
Resistance R Ω 2,4/12 2,4/12 5/22,5<br />
Duty cycle (with amplifier) 100 % 100 % 100 %<br />
Detailed information:<br />
FTWE.K<br />
Size 2 RE 58 007<br />
Size 4 RE 58 008<br />
FTDRE.K, MHDRE.K<br />
Size 2 RE 58 032<br />
Size 4 RE 58 038<br />
Size 6 RE 64 655
Screw-In Valves MHDB, MHSV, MHSVL, MH2DB<br />
Pressure valves<br />
Sizes 10...50<br />
Operating pressure bis 420 bar<br />
U Safety valves for primary and<br />
secondary sides<br />
U Limitation of maximum<br />
pressure<br />
U Boost function to prevent<br />
shortage of oil and cavitation<br />
U Types:<br />
• Cartridge<br />
• Subplate<br />
• Directly operated<br />
• Pilot operated<br />
• Hydraulic unloading<br />
Detailed information:<br />
MHDB, MHSV, MHSVL RE 64642<br />
MH2DB RE 64644<br />
Component type Size Flow Cartridge Subplate<br />
q V max in L/min<br />
Pressure relief valve, directly operated 10 to 22 150 • –<br />
16 to 22 240 – •<br />
Pressure relief valve, pilot operated 10 to 40 80 to 800 • –<br />
22 to 32 200 to 400 – •<br />
Pressure relief valve, unloadable 22 to 40 400 to 800 • –<br />
22 to 32 200 to 400 – •<br />
Pressure relief valve, with integrated anti-cavitation valve 16 to 32 100 to 400 • –<br />
10 160 – •<br />
Cross-line pressure relief 16 to 32 130 to 400 – •<br />
Cross-line pressure relief with freewheel, mechanical 16 to 22 100 to 200 – •<br />
Cross-line pressure relief with freewheel, hydraulic 16 to 22 100 to 200 – •<br />
Pilot-operated pressure relief valve with sequencing stage, hydraulic 32 to 50 400 to 800 • –<br />
59<br />
4
60 <strong>Mobile</strong> Controls<br />
4<br />
Compact <strong>Hydraulics</strong>: Directional Seat Valves KSE<br />
Directional Slide Valves KKE<br />
Compact hydraulics<br />
Customized control blocks and<br />
specific control blocks meeting<br />
industry requirements with screwin<br />
or flange-mounted function<br />
elements are available to round off<br />
the mobile drive systems.<br />
The tailormade engineering design<br />
is based on the circuit diagram<br />
with specification of the position<br />
of ports and control panels. Combinations<br />
with mono blocks and<br />
sandwich elements are possible.<br />
Block designs yield the following<br />
advantages over separate piping:<br />
U Low flow resistance/<br />
high efficiency<br />
U Fewer seals<br />
U Small frame sizes/<br />
high power density<br />
U Customized system solutions<br />
U Lower costs<br />
The control blocks are available in<br />
aluminium up to 210 bar, in nodular<br />
graphite iron up to 350 bar and in<br />
steel for system pressures > 350 bar.<br />
Directional slide valves KKE<br />
Directly operated<br />
Frame size 1<br />
U Directly operated directional<br />
slide valve with solenoid actuation<br />
U Medium can flow through the<br />
valves in both directions<br />
U DC solenoids switching in oil<br />
U Solenoid coil can be turned<br />
U Concealed emergency actuation<br />
KSE Frame size 1<br />
Version 2/2 1)2)<br />
3/2 3)<br />
Operating pressure pmax bar 350 350<br />
Flow qVmax L/min 20 12<br />
KKE Frame size 1<br />
Version 2/2 3)<br />
3/2 1)<br />
4/2 2)<br />
Operating pressure pmax bar 350 350 350<br />
Flow qVmax L/min 40 60 50<br />
Detailed information:<br />
KSE<br />
Version 1) RE 18 136-02<br />
Version 3) RE 18 136-03<br />
KKE<br />
Version 1) RE 18 136-04<br />
Version 2) RE 18 136-05<br />
Version 3) RE 18 136-06<br />
Further information on<br />
Compact hydraulics: RE 09 406<br />
RE 00 184
Compact <strong>Hydraulics</strong>: Prop. Directional Valves KKS<br />
Proportional Pressure Relief Valve KBPS<br />
2/2-way proportional directional<br />
valves KKS<br />
Directly operated<br />
Frame size 1<br />
U For controlling the direction<br />
and magnitude of a flow<br />
U Actuated via proportional<br />
solenoid with central thread<br />
and detachable coil<br />
U Solenoid coil can be turned<br />
U Medium can flow through the<br />
valves in both directions<br />
U Concealed emergency actuation,<br />
optional<br />
Technical data KKS KBPS<br />
Operating pressure p max bar 210 350<br />
Nominal flow 1U2 q Vnom L/min 35<br />
1U2 q Vnom L/min 30<br />
Proportional pressure relief valves<br />
KBPS<br />
Directly operated<br />
Frame size 1<br />
U Directly operated valves to limit<br />
the system pressure<br />
U Actuated via proportional<br />
solenoid<br />
U Proportional solenoid with<br />
central thread and detachable<br />
coil<br />
U Screw-in valve<br />
U Precision calibration of the<br />
setpoint pressure characteristic,<br />
externally via the electronics<br />
Flow q Vmax L/min 2<br />
Hysteresis, max. % 5 4<br />
Step response 0 to 100 % T u+T g ms < 90 < 70<br />
100 to 0 % T u+T g ms < 60 < 70<br />
Operating voltage U V 24 24<br />
Setpoint signal U V 0 to + 10 0 to + 10<br />
Electronics Module VT-MSPA1-50-1X VT-MSPA1-1-1X<br />
Detailed information:<br />
KKS RE 18 139-02<br />
Pilot-operated valve KBPS<br />
RE 18 139-03<br />
61<br />
4
62 <strong>Mobile</strong> Controls<br />
4<br />
Pressure, Flow, Check Valves<br />
Used in materials handling systems,<br />
in agricultural machinery, in municipal<br />
vehicles and in the market in<br />
general<br />
Pressure relief valves<br />
U Suitable for integrated connection<br />
in pipelines and for installation<br />
in blocks<br />
Pressure relief valves<br />
U Can be adjusted via handwheel,<br />
with lead seal, invariably preset,<br />
adjusting button with/without<br />
lock<br />
Flow valves<br />
U 3-way directional flow valve<br />
invariably set or adjustable<br />
U Flow divider, for line installation<br />
Check valves<br />
U Non-return check valves<br />
U Non-return and pressure relief<br />
valves<br />
Detailed information:<br />
Data sheet Order No. 1987760704<br />
Pressure pmax bar 350<br />
Flow Qmax L/min 120, depending on set pressure and line cross-section<br />
Thread (line installation) M 18 x 1,5 / G 1/2<br />
Thread (block installation) M 14 x 1,5 / M 24 x 1,5 / M 30 x 1,5<br />
Flow valves<br />
Invariable:<br />
Pressure pmax bar 210<br />
Total flow QP L/min 55 55<br />
Directly controlled constant flow QA L/min 30<br />
Pilot-operated constant flow QA L/min 30<br />
Thread (line installation)<br />
Adjustable:<br />
M 18 x 1,5<br />
Pressure pmax bar 250<br />
Total flow QPR L/min 120<br />
Constant flow QREG L/min 0,5 ... 30 / 0,5 ... 47 / 0,5 ... 75 / 0,5 ... 95<br />
Thread (line installation)<br />
Flow dividers:<br />
M 22 x 1,5 / M 27 x 2<br />
Pressure pmax bar 310<br />
Division ratio 1 : 1<br />
Thread (line installation) M 18 x 1,5 / M 22 x 1,5 / M 27 x 2<br />
Check valves<br />
Pressure pmax bar 250 200 250 300<br />
Flow Qmax L/min 45 50 60 80<br />
Thread (line installation) M 18 x 1,5 / G 1/2
Hydraulic and Electronic Pilot Control Devices TH<br />
Pilot Oil Supply Systems MHSTE<br />
Hydraulic pilot control devices TH<br />
2TH6<br />
U Sandwich unit for actuating a<br />
spool axis<br />
U Up to six sandwich elements<br />
can be flanged together<br />
4TH5/4TH6<br />
U Mono block device for actuating<br />
one or two spool axes<br />
U Single-lever operation<br />
THF5/THF6<br />
U Device for actuating two spool<br />
axes<br />
U Single-lever operation<br />
U Additional spool axes can be<br />
actuated<br />
Pilot oil supply systems MHSTE<br />
Compact unit for supplying pilot<br />
oil circuits in the low pressure range<br />
Hydraulic pilot control devices<br />
U Used to control the implement<br />
hydraulics in mobile machines<br />
U Suitable for armrest installation<br />
(4TH6)<br />
U Sensitive control due to low actuating<br />
forces and proportional<br />
control characteristics<br />
U Various characteristic curves<br />
for optimum matching with<br />
the implement hydraulics to be<br />
controlled<br />
U Detent and reference positions<br />
for identifying working positions<br />
for the operator<br />
U Maintenance-free, long service<br />
life<br />
U Different handle models available<br />
<strong>Program</strong>mable electronic remote<br />
control THE6<br />
U Direct proportional control of<br />
solenoids<br />
U For programming characteristic<br />
curves and ramps<br />
U Hand or foot actuation<br />
Electronic pilot control device THE5<br />
U Signal version, CAN bus<br />
U Suitable for mobile machines<br />
due to comparable ergonomics<br />
and robustness of hydraulic<br />
products<br />
U Up to four proportional axes<br />
Detailed information:<br />
2TH6 RE 64 552<br />
2TH6R RE 64 551<br />
4TH5/4TH6 RE 64 555<br />
THF5 RE 64 552<br />
THF6 RE 64 553<br />
THE6 RE 29 771<br />
THE5 RE 29 881<br />
MHSTE RE 64 571<br />
TH Series 2TH62TH6R 4TH5 4TH6THF6<br />
Inlet pressure, max. bar 50 50 35 50 30<br />
Pilot flow L/min 16 16 13 16 16<br />
Tank back pressure bar 3 3 3 3 3<br />
Hysteresis, max. bar 1 1 1 1 1<br />
THE Series THES5 THEC5 2THE62THE6R 4THE6<br />
Version Hand-operated Hand-operated Hand-operated Foot pedal Hand-operated<br />
Axes up to 4 up to 4 1 (2) 1 (2) 2 (4)<br />
Output V CAN PWM PWM PWM<br />
Power supply V 12/24 12/24 12/24 12/24 12/24<br />
63<br />
4
64 <strong>Mobile</strong> Controls<br />
4<br />
Hydraulic Remotely Powered Brake Systems LT<br />
Remotely powered brake systems<br />
LT<br />
U For use in construction<br />
machinery and motor vehicles<br />
U Machines with hydraulic<br />
system do not require an additional<br />
compressed air system<br />
U Operation with fixed displacement<br />
pumps (open center) or<br />
load-sensing hydraulic systems<br />
Modular design<br />
U Brake system of decentralized<br />
design permitting free arrangement<br />
of the elements<br />
U Brake system comprises:<br />
• Foot brake valve LT05 (1-circuit)<br />
or LT07 (2-circuit)<br />
• Pedal LT19<br />
• Accumulator charging valve<br />
LT06<br />
• Hand brake valve LT08<br />
• Relay valve LT09<br />
• Braking inch valve LT31<br />
Compact design<br />
U Brake system of compact design,<br />
minimum piping required<br />
U Complete brake system comprising:<br />
• Compact brake block LT12<br />
(1-circuit) or LT13 (2-circuit)<br />
• Accumulator charging valve<br />
• Circuit separation by means<br />
of inverted shuttle valve<br />
• Hand brake valve (mechanical<br />
or electrical actuation)<br />
• Separate pedal LT20<br />
U Complete brake system comprising:<br />
• Compact brake block LT17<br />
(2-circuit)<br />
• Accumulator charging valve<br />
• Circuit separation by means<br />
of inverted shuttle valve<br />
• Mounting feature for pressure<br />
accumulator<br />
• Pedal<br />
• Hand brake valve (electrically<br />
actuated)<br />
• Energy supply for a second<br />
hydraulic hand brake valve<br />
LT08 possible<br />
Accessories:<br />
• Brake light switch<br />
• Accumulator warning switch<br />
• Parking brake warning switch<br />
• Spring accumulator cylinder<br />
(for parking or hand brake)<br />
• Pressure accumulator<br />
(energy accumulator)<br />
Detailed information:<br />
LT05 RE 66 143<br />
LT06 RE 66 191<br />
LT07 RE 66 146<br />
LT08 RE 66 148<br />
LT09 RE 66 152<br />
LT12 RE 66 218<br />
LT13 RE 66 221<br />
LT17 RE 66 228<br />
LT31 RE 66 227<br />
Type LT05 LT06LT07 LT08 LT13 LT17 LT31<br />
Braking pressure bar 25 to 125 – 40 to 125 – 40 to 125 40 to 125 40 to 125<br />
Parking brake pressure bar – – – 25 to 125 40 to 150 150 –<br />
System pressure, max. bar 200 200 200 200 200 200 210<br />
Inching pressure bar – – – – – – 30<br />
Flow L/min 45 70 60 51 40 70 12
Trailer Brake Valves<br />
Hydraulic remotely powered brake<br />
for trailers in agricultural vehicles<br />
U Priority function for hydraulic<br />
trailer brake<br />
U For use in OC or LS systems<br />
U Proportional deceleration of<br />
tractor and trailer<br />
U Simple coordination of tractor<br />
and trailer brake<br />
U Limitation of the max. trailer<br />
brake pressure<br />
U Simple integration into the<br />
hydraulic system<br />
Detailed information:<br />
Data sheet Order No. 1987 760 506<br />
Trailer brake valves for screw connection/for flange connection LT03<br />
Nominal flow Q N L/min 80 –<br />
Operating pressure p max bar 250 210<br />
Installed position Any, bleed valve at top, vertical Any, bleed valve at top<br />
Line connections Screw-in thread<br />
LT03<br />
U Designed for CC – LS systems<br />
U Pressure safeguard for the<br />
trailer brake (150 bar)<br />
U Can be mounted directly on<br />
the gearbox<br />
U Used as front-axle brake valve<br />
(i = 4:1)<br />
U For braking tractor and trailer<br />
Detailed information:<br />
LT03 On request<br />
Pressure fluid to trailer brake Hydraulic fluids on mineral-oil base Hydraulic fluids on mineral-oil base<br />
Pressure fluid in control head Hydraulic fluids on mineral-oil base or Hydraulic fluids on mineral-oil base<br />
brake fluid ATE (other fluids on request)<br />
Transmission ratios 9:1 to 33:1<br />
65<br />
4
66 <strong>Mobile</strong> Controls<br />
4<br />
Hydrostatic Steering Units LAG<br />
Steering unit LAG<br />
U The steering unit LAG is used<br />
in the hydraulic steering circuits<br />
of motor vehicles and<br />
mobile machines with high<br />
axle loads and driving speeds<br />
of up to 50 km/h.<br />
U Even heavy vehicles can be<br />
steered without difficulty with<br />
the aid of a steering unit. The<br />
absence of a mechanical connection<br />
between steering unit<br />
and steered axle makes it possible<br />
to realize designs which<br />
would be impossible with conventional<br />
steering systems.<br />
U The steering unit contains all<br />
the necessary valves for safeguarding<br />
the steering unit and<br />
cylinder in the hydraulic steering<br />
circuit, thus eliminating<br />
the need for additional piping.<br />
U Vehicles with LAG steering unit<br />
can also be steered manually if<br />
the hydraulic pump fails, as<br />
the steering unit then serves as<br />
manual pump to the steering<br />
cylinder.<br />
LAGC<br />
The delivery volume in servo mode<br />
(supplied by the hydraulic pump)<br />
and in emergency mode (supply<br />
failure) is the same in the LAGC<br />
unit.<br />
LAGU and LAGZ<br />
The force required on the steering<br />
wheel is reduced through the<br />
change in transmission ratio when<br />
the LAGU and LAGZ units are<br />
installed. In many cases, this is the<br />
essential prerequisite for compliance<br />
with permissible ceilings.<br />
A second steering pump is often<br />
unnecessary.<br />
The steering unit LAGU operates<br />
according to the principle of 2:1<br />
chamber isolation. The delivery volume<br />
is halved in emergency operation.<br />
The installed dimensions are<br />
identical with those of the LAGC<br />
unit for the same sizes.<br />
The steering unit LAGZ operates<br />
with two rotor sets in servo operation.<br />
One rotor set is deactivated<br />
in emergency operation, thus<br />
reducing the delivery volume.<br />
The manual force is reduced<br />
proportionally with the delivery<br />
volume.<br />
Rotor sets can be combined as desired<br />
within the individual series,<br />
thus permitting transmission ratios<br />
of 2:1, 3:1, 4:1, ...<br />
Detailed information:<br />
Version LAGC RE 14 365<br />
Version LAGU RE 11 867<br />
Version LAGZ RE 11 868<br />
Size 40 50 63 70 80 100 125 140 160 200 250 320 400 500 630<br />
Types LAGC • • • • • • • • • • • • • • •<br />
LA GU • • • • • •<br />
LA GZ • • • • •<br />
Versions ON = open center-non reaction, OR = open center-reaction, LS = load sensing-non reaction and -reaction<br />
Flow qV 50 L/min (higher values on request)<br />
Operating pressure pmax 175 bar (higher values on request)
Priority Valves LPS<br />
Steering Column LAB and Sensor<br />
Priority valve LPS<br />
U Used in combination with<br />
steering units in load-sensing<br />
systems<br />
U Assures the preferred steering<br />
circuit supply prescribed by law<br />
U Steering and auxiliary consumers<br />
are supplied by a single<br />
hydraulic pump<br />
U Energy-saving hydraulic systems<br />
can be realized by using<br />
priority valves in combination<br />
with variable displacement<br />
pumps<br />
U Can also be used as sequencing<br />
valve, flow divider or pressure<br />
relief valve when combined<br />
with other valves<br />
U LS signal: dynamic (standard)<br />
or static<br />
Steering columns LAB and sensor<br />
U Used as connecting element<br />
between steering wheel and<br />
steering unit LAG<br />
U Sensor ensures contactless<br />
measurement of rotary movements.<br />
Signal is triggered by a<br />
measuring gear wheel.<br />
U The LAB sensor is preferably<br />
used in combination with the<br />
steering column and steering<br />
unit to drive the electric motor<br />
of the pump supplying the<br />
steering circuit<br />
U The digital output signal delivers<br />
a pulse after a rotational<br />
angle of 2°<br />
U The proportional output signal<br />
is proportional to the steering<br />
wheel speed<br />
Priority valve LPS Size 40 80 120 160<br />
Flow qV L/min 40 80 120 160<br />
Max. operating pressure pmax bar Ports P, EF 250 250 250 250<br />
Ports CF, LD, R, L 175 175 175 175<br />
Type of connection Flanged onto steering units, pump mounting on gear pumps, installation in piping<br />
Line connections Pipe thread to DIN 3852<br />
Metric ISO thread to DIN 3852<br />
UNF thread to SAE<br />
Steering columns LAB and sensor Size 65 80 154 300 450 650 762<br />
UNF thread to SAE Flat or curved<br />
Steering wheel connections A, C, D (others on request)<br />
Signal connection (for acoustic alarm switch) with or without<br />
Sensor with or without<br />
Detailed information:<br />
LPS RE 27 548<br />
LAB RE 11 874<br />
67<br />
4
68<br />
4
Gears<br />
Planetary gears are exceedingly<br />
compact and therefore eminently<br />
suitable for installation in frequently<br />
confined spaces, such as in mobile<br />
machines. Depending on the<br />
required transmission ratio, they<br />
have two, three or more planetary<br />
stages, sometimes also in combination<br />
with spur gear or bevel gear<br />
stages.<br />
Modified gears are also available<br />
for specific drive systems, especially<br />
for high torques, in addition to the<br />
large range of standard gears.<br />
Top-quality gearing and high-grade<br />
materials make these gears reliable<br />
drive components. This is additionally<br />
ensured by a quality management<br />
system to DIN ISO 9001,<br />
modern machine tools and up-todate<br />
assembly and test technology.<br />
The gearboxes are designed for<br />
mounting on or in hydraulic<br />
motors and are normally supplied<br />
together with the latter. Others<br />
can be driven by electric motors or<br />
have free shaft ends for mounting<br />
such connecting elements as couplings<br />
or belt pulleys.<br />
Continuous monitoring of the<br />
market and technological developments<br />
in engineering design<br />
and manufacturing yield gearboxes<br />
produced to state-of-the-art<br />
standards.<br />
69<br />
5
70 Gears<br />
5<br />
Compact Drives GFT<br />
Travel Drives GFA<br />
Hydrostatic compact drives<br />
HYDROTRAC GFT<br />
with integrated dual displacement<br />
motor for the travel drive of small<br />
units, such as mini-excavators and<br />
lifting working platforms.<br />
Output torque from 7 to 9.5 kNm<br />
Hydrostatic compact drives<br />
HYDROTRAC GFT<br />
for the travel drive of crawlermounted<br />
or wheeled vehicles.<br />
Output torque from 7 to 330 kNm.<br />
These gearboxes can also be used<br />
for other applications, such as<br />
for rotational movements, drum<br />
drives, etc.<br />
Hydrostatic compact drive<br />
HYDROTRAC GFT-M2<br />
for driving particularly low-speed<br />
machines, such as road finishers.<br />
Drive by one variable displacement<br />
motor and one fixed displacement<br />
motor permits extremely<br />
slow working speeds or normal<br />
manoeuvring speed.<br />
Travel drives MOBILEX GFA<br />
for the travel drive of such large<br />
machines as mining excavators.<br />
Output torque up to 3250 Nm<br />
Detailed information:<br />
HYDROTRAC GFT -9,5 kNm<br />
RE 77 111<br />
HYDROTRAC GFT -330 kNm<br />
RE 77 110<br />
HYDROTRAC GFT-M2<br />
RE 77 124<br />
MOBILEX GFA On request
Swing Drives GFB<br />
Winch Drives GRT-W<br />
Swing drives MOBILEX GFB<br />
for excavators, cranes and other<br />
slewing machines.<br />
Output torque up to 650 kNm.<br />
Swing drives MOBILEX GFB<br />
with A10FD motor, particularly<br />
suitable for use in excavators.<br />
Output torque from 6.1 to 10 kNm.<br />
Winch drives MOBILEX GFT-W<br />
for installation in the winch pulleys<br />
of every kind of hoisting gear.<br />
The compact design makes them<br />
particularly suitable for such applications.<br />
Cable tension up to 200 t<br />
Detailed information:<br />
MOBILEX GFB -650 kNm<br />
RE 77 201<br />
MOBILEX GFB -10 kNm<br />
RE 77 204<br />
MOBILEX GFT-W RE 77 502<br />
71<br />
5
72 Gears<br />
5<br />
Shaft-Mounted Drives<br />
Planetary Gears<br />
Shaft-mounted drives<br />
HYDRODRIVE GMH<br />
with built-on hydraulic motor for<br />
applications requiring good concentric<br />
running characteristics even<br />
at low speeds.<br />
Output torque from 26.5 to<br />
565 kNm.<br />
Planetary gearboxes<br />
REDULUS GME<br />
for drives with electric motor. Available<br />
with foot or flange mounting.<br />
Output torque from 2.4 to<br />
2000 kNm.<br />
Transmission ratios from 3.8 to<br />
2000:1<br />
Planetary gearboxes for<br />
wind power plants<br />
U Generator gears for power<br />
output of 650 kW or higher<br />
U Azimuth gear for gondola<br />
tracking<br />
U Pitch gear for rotor blade<br />
adjustment<br />
Detailed information:<br />
HYDRODRIVE GMH RE 76 108<br />
REDULUS GME On request<br />
for wind energy plants On request
<strong>Mobile</strong> Electronics<br />
The mobile electronics sector<br />
supplies components meeting all<br />
the requirements for use in mobile<br />
machines. Their great reliability<br />
when subjected to rough mechanical<br />
handling, in extreme summer<br />
and winter conditions, and in the<br />
presence of electromagnetic and<br />
electrostatic interference has been<br />
demonstrated in tests and proved<br />
in everyday use.<br />
The programmability of components<br />
for mobile electronics makes<br />
it possible to realize intelligent new<br />
solutions in addition to standard<br />
functions and to incorporate the<br />
electronic control units into other<br />
machine systems through this communication.<br />
Product range for mobile electronics<br />
With programmable control units,<br />
sensors, input devices and other<br />
components, the mobile electronics<br />
range from Rexroth includes all<br />
the parts needed for a complete<br />
hydraulic drive system from a<br />
single source. Complete solutions<br />
combining travel functions and<br />
working functions are optimally<br />
matched with one another.<br />
Tried-and-tested tools are available<br />
as handheld units and as PC applications<br />
for simple parameterization<br />
in everyday use and effective<br />
troubleshooting when service is<br />
required.<br />
For more ambitious users of<br />
mobile electronics, the BODAS<br />
programming system is a convenient<br />
means of developing software<br />
to standard IEC 61131-3.<br />
In addition to the components<br />
presented here, mobile electronics<br />
is also available as “integrated<br />
electronics and sensor systems”<br />
in hydraulic components. This<br />
version yields further advantages,<br />
such as the elimination of wiring,<br />
minimization of the installation<br />
space and preliminary testing of<br />
the subsystem. The “integrated<br />
electronics” is described with the<br />
respective hydraulic components.<br />
Control units and • Control units, comprising electronic circuit boards in metal or polymer housings, with one or more central<br />
amplifiers plug connectors. Different versions with different numbers of inputs / outputs and interfaces.<br />
• Control units with standard software for the specific application or specially programmed for the specific<br />
device concerned, in accordance with the specifications.<br />
• Measuring adapters and test boxes for commissioning and troubleshooting.<br />
Sensors, input devices • Sensors of robust design for mobile use, e.g. for measuring pressure, speed, angles or temperature.<br />
and control panels • Manual control devices (joysticks) with a variety of handles.<br />
• Control panels with display and push-buttons for universal use, as well as for special applications.<br />
Parameterization and • Handheld tools and PC software for parameterization, process data display and error messages.<br />
programming tools • Flash tools for downloading programs into control units.<br />
• BODAS programming system for convenient development of software for control units.<br />
Applications software • Control unit programs for specific devices and functions based on a module library.<br />
and system solutions • Special complete systems for specific applications, with all the requisite components.<br />
73<br />
6
74 <strong>Mobile</strong> Electronics<br />
6<br />
Electronic Control Units<br />
RC, MC, MHVD<br />
Universal electronic control units<br />
(ECUs) as modular elements for<br />
intelligent drive systems:<br />
U Depending on requirements,<br />
a control unit with the appropriate<br />
number of inputs/outputs<br />
and interfaces is selected<br />
(rapid, cost-efficient realization<br />
without hardware development)<br />
U If the requirements exceed the<br />
capacity of one control unit,<br />
two or more control units can<br />
be used and communicate with<br />
one another<br />
U Standard software or specific<br />
programming for the device<br />
concerned, in accordance with<br />
the specifications<br />
Technical data of the electronic control units<br />
EHR, EHL, MHVDL<br />
U Special control units for the<br />
application in question, with<br />
software for optimized system<br />
solutions, such as electrohydraulic<br />
hitch control in<br />
tractors (EHR)<br />
Features of the control units<br />
U Robust, sealed metal or polymer<br />
housing, suitable for use in<br />
mobile machines.<br />
U Power supplied directly from<br />
the vehicle's on-board supply<br />
(12 V or 24 V).<br />
U High-performance, highly integrated<br />
microcontrollers, e.g.<br />
80C167, 16-bit.<br />
U Safety features, such as monitoring<br />
of broken wires/shortcircuiting,<br />
redundant inputs,<br />
feedback from outputs, watchdog<br />
U Output stages for direct actuation<br />
of proportional solenoids;<br />
closed loop current controlled<br />
and pulse-width-modulated<br />
U RS232 and CAN bus communication<br />
and service interfaces<br />
U High electromagnetic compatibility<br />
(EMC)<br />
U Software download from PC<br />
to the flash memory without<br />
opening the housing<br />
Type/Series Number of inputs/outputs and interfaces Type of Uses Detailed<br />
Analog Switch Speed Prop. Switch CAN- protection information<br />
inputs inputs inputs outputs outputs Bus<br />
RC2-1/12 2 4 1 2 1 1 IP65 universal RE 95051<br />
RC6-9/10 8 7 5 6 9 2 IP65 universal in preparation<br />
MC6H/32 6 6 4 6 3 1 IP65 universal RE 95050<br />
MC6E/32 10 12 8 12 6 2 IP65 universal RE 95050<br />
MC8/12 4 6 2 3 1 1 IP65 universal RE 95050<br />
MHVD 4-4 12 8 2 4 4 1 IP30/IP65 universal RE 29872<br />
MHVD 9-3 14 8 2 – 4 9 3 1 IP30/IP65 universal RE 29873<br />
EHR max. 14 max. 6 max. 4 max. 5 max. 4 max. 1 IP54AHitch control<br />
for tractors<br />
1 987 760 507<br />
EHL, MHVDL max. 4 max. 4 max. 2 max. 2 1 max. 1 IP65 Fan control 1 987 761 700<br />
IP30 RE 29885
Accessories and Amplifiers<br />
Accessories for control units<br />
U Measuring adapter for commissioning<br />
or troubleshooting in<br />
the vehicle or machine: measurement<br />
of all electrical signals at<br />
the inputs, outputs and interfaces<br />
of a control unit<br />
U Test boxes for software development<br />
and service: simulation<br />
of input and output signals from<br />
the control unit under laboratory<br />
conditions<br />
U Flash tool for downloading software<br />
from the PC to a control<br />
unit<br />
U Other tools can be found under<br />
the heading “Parameterization<br />
and programming tools”<br />
Accessories for control units<br />
Amplifiers<br />
for simple actuation of proportional<br />
solenoids on variable displacement<br />
pumps, hydraulic motors and<br />
valves.<br />
U Power supply directly from<br />
on-board vehicle supply<br />
(12 V or 24 V)<br />
U Control voltage as input signal<br />
U Input can be wired with a<br />
potentiometer (e.g. in a joystick)<br />
U Possibility of setting minimum<br />
and maximum output currents,<br />
as well as time ramps<br />
U Special versions available with<br />
such safety features as detection<br />
of broken wires and shortcircuiting<br />
Type Uses Detailed information<br />
MAMeasuring adapter for control unit signals RE 95090<br />
TB Test boxes for software development with control units RE 95091<br />
FT Flash tool for downloading programs into control units RE 95082<br />
Installation notes Supplementary documentation on installation and operation of the control units<br />
in mobile machines<br />
RE 90300-01-B<br />
Technical data of the amplifiers<br />
Type Number of Number of Uses Detailed information<br />
analog inputs prop. outputs<br />
MHVA 1 ... 12 1 – 12 1 – 12 universal RE 29874<br />
RE 29875<br />
RE 29882<br />
RE 29883<br />
PV, PVR 1 – 2 1 – 2 universal RE 95022<br />
RE 95023<br />
75<br />
6
76 <strong>Mobile</strong> Electronics<br />
6<br />
Sensors<br />
Sensors<br />
Sensors for mobile machines must<br />
be capable of withstanding extreme<br />
ambient loads, particularly when<br />
installed in hydraulic units and<br />
drive motors.<br />
Technical data of the sensors<br />
The sensors for different measured<br />
variables are based on robust,<br />
failsafe and usually contactless<br />
measurement principles. The sensor<br />
elements are reliably integrated<br />
into suitable housings where they<br />
are protected against vibrations,<br />
impacts and harmful fluids, and<br />
equipped with cables or plug<br />
connectors suitable for mobile use.<br />
Sensor features<br />
U High range of operating<br />
temperatures<br />
U Proof against short-circuiting<br />
and polarity reversal<br />
(in some cases)<br />
U Powered directly from the<br />
on-board power supply<br />
(in some cases)<br />
U Matched with the hydraulic<br />
components and control units<br />
U High electromagnetic<br />
compatibility (EMC)<br />
Type Measured variable Min. value Max. value Power supply Uses (typically) Detailed information<br />
KMB Tensile force 25 kW 150 kW 8...12 V Electrohydraulic hitch<br />
control for tractors<br />
1 987 760 507<br />
WSAAngle – 90° + 90° 5 V universal RE 95140<br />
WSC Angle – 45° + 45° 8...12 V Electrohydraulic hitch<br />
control for tractors<br />
1 987 760 507<br />
MHVES Angle – 75° + 75° universal RE 29887<br />
DSR Pressure 500 bar 9...32 V universal RE 95137<br />
DSC Pressure 250 bar 8...12 V Electrohydraulic hitch<br />
control for tractors<br />
1 987 760 507<br />
WEA, WEB Stroke 10 mm 8...12 V Electrohydraulic hitch<br />
control for tractors<br />
1 987 760 507<br />
HDD Speed 2 Hz 6000 Hz 8...32 V For installation in axial piston units<br />
with detection of direction of rotation<br />
RE 95135<br />
TSB Temperature – 30° C 130° C universal 1 987 761 707<br />
TSC Temperature – 40° C 160° C universal 1 987 761 707<br />
TS Temperatur 87° C 92° C -- Switches, universal RE 95145<br />
VS Contamination -- -- -- Switches, universal RE 95148
Input Devices and Control Panels<br />
Input devices<br />
The product group “input devices”<br />
generically covers various control<br />
devices for entering setpoint values.<br />
Input device features<br />
U Compact design with small<br />
installed dimensions<br />
U Suitable for precision control<br />
of driving and working functions<br />
U Internal sensors based on<br />
contactless measurement<br />
principles<br />
U Other special versions on<br />
request<br />
Technical data of the input devices<br />
Fotos:<br />
Sensors EHR, HDD,<br />
M-Control, DIA<br />
Control panels<br />
Operating units with display, pushbuttons<br />
and switches are used to<br />
present operating states, process<br />
variables and error messages. Functions<br />
specific to the application<br />
concerned are selected and triggered<br />
via push-buttons. Operating<br />
units are designed for installation<br />
in the control panels of mobile<br />
machines; the front is protected<br />
against ingress of water.<br />
Features of the control panels<br />
U Easy operation via function<br />
keys<br />
U Application-based functions<br />
can be programmed<br />
U Backlighting<br />
U CAN bus<br />
U Front enclosure to IP 65<br />
Type Description Unit Min. value Max. value Power supply Uses Detailed information<br />
M-Control Joystick Actuating angle ca. ± 22° 8...12 V universal RE 29886<br />
Technical data of the control panels<br />
Type Description Number Characters Number of Power supply Uses Detailed information<br />
of lines per line push-buttons<br />
DIA/2 Display with<br />
push-buttons<br />
4 Graphics 6 8...32 V universal in preparation<br />
BT-EHR Special rotary knobs Electrohydraulic hitch 1 987 760 507<br />
and potentiometers,<br />
optionally with display<br />
control for tractors<br />
77<br />
6
78 <strong>Mobile</strong> Electronics<br />
6<br />
Parameterization and <strong>Program</strong>ming Tools<br />
Parameterization with BB-3 or<br />
BODEM<br />
The application software for control<br />
units is parameterized when<br />
developing and optimizing prototypes,<br />
as well as when commissioning<br />
standard vehicles and machines.<br />
The parameterization tools are<br />
used, for example, to set ramp values<br />
for acceleration and deceleration,<br />
as well as other applicationbased<br />
values. Actual process values<br />
can also be monitored and recorded<br />
with the tools (but only with the<br />
PC software BODEM) and error<br />
messages output in plain text.<br />
Features of the handheld tool<br />
BB-3<br />
U Easy to use<br />
U Communication via serial<br />
interface<br />
U Multi-lingual<br />
Features of the PC software<br />
BODEM<br />
U Same functions as BB-3,<br />
but with additional features<br />
U Convenient user guidance<br />
in Windows<br />
U Online presentation of process<br />
variables from the control unit<br />
U Datalogger function<br />
<strong>Program</strong>ming with BODAS<br />
The graphic programming interface<br />
BODAS (Block Oriented<br />
Design of Application Software) is<br />
used for convenient and reliable<br />
programming of the universal control<br />
units. <strong>Program</strong>s are compiled<br />
on the PC using programming<br />
languages to standard IEC 6 1131-3<br />
and additional support, such as<br />
debugging and simulation. Upon<br />
completion of the program development,<br />
the program code can be<br />
loaded directly from the PC into<br />
the memory of the control unit.<br />
Features of the programming<br />
system BODAS<br />
U Convenient Windows-based<br />
user interface<br />
U Standard IEC 6 1131-3<br />
U “Templates” for starting software<br />
development without<br />
problems<br />
U Module library for standard<br />
functions<br />
U Documentation in the form of<br />
block structures<br />
Type Description Application Detailed information<br />
BB-3 Handheld Parameterization, display of process variables and error messages for MC, RC, MHVD control units RE 95080<br />
BODEM PC-Software Parameterization, display of process variables and error messages for MC, RC, MHVD control units RE 95085<br />
BODAS PC-Software Software development for the universal MC6 and RC control units RE 95110<br />
RE 98230
Application Software for Control Units<br />
Standard software<br />
Standard software for control units<br />
includes application-based functions<br />
which can be adapted without<br />
additional development effort, simply<br />
by setting parameters.<br />
Features<br />
U Application-based software<br />
packages for mobile machines<br />
U Open and closed loop controls<br />
U Transmission drives and<br />
working functions<br />
U Optimum control of the<br />
hydraulic components<br />
Application software 1)<br />
Software module<br />
Software modules are functional<br />
modules for individual program<br />
development and supplements<br />
Features<br />
U Tested functionality<br />
U Description of all interfaces<br />
and possible parameter settings<br />
U Used in a whole variety of<br />
applications<br />
Examples of software function<br />
modules<br />
U Automotive driving<br />
U Constant speed drive (CSD)<br />
U Load limiting control for the<br />
drive motors<br />
U Traction control system<br />
U Reduction of fuel consumption<br />
(ECO-drive)<br />
U Precision control for valvecontrolled<br />
working functions<br />
Customized software for control<br />
units<br />
New ideas can be transformed into<br />
vehicle and machine functions on the<br />
basis of existing standard software<br />
and application software modules.<br />
Individual application software is<br />
compiled on the basis of the specified<br />
requirements and then tested and<br />
optimized on a prototype machine.<br />
Fundamentally new solutions are<br />
developed and tested in our “applications<br />
centers” in cooperation with<br />
the hydraulic product segments.<br />
Features<br />
U Compiled on the basis of<br />
specified requirements<br />
U Development of the software<br />
structure and program code<br />
U Testing and optimization on a<br />
prototype machine under real<br />
service conditions<br />
Type Description Application Integrated modules Detailed information<br />
FZADrive program for Track drives Automotive driving, RE 95065<br />
dual-circuit drives controlled straight-line running,<br />
steering, load limiting control<br />
FGR Drive program with Hydrostatic transmissions Automotive driving, RE 95057<br />
load limiting control inching/braking, RE 95058<br />
load limiting control RE 95059<br />
GLR Load limiting control Load limiting control for machines with Characteristic curves, ramps, RE 95055<br />
for working functions internal combustion in combination with an<br />
axial piston pump operated in the open circuit<br />
PID-action controllers<br />
ASR Drive control for Heavy goods vehicles and off-road machines Automotive driving, RE 95070<br />
vehicles with load limiting control,<br />
single-wheel drive traction control<br />
EHV Electrohydraulic Valve-controlled working functions, operation via Characteristic curves, ramps On request<br />
valve control input devices such as electronic joysticks or pedals<br />
1) Other software on request<br />
79<br />
6
80 <strong>Mobile</strong> Electronics<br />
6<br />
System Solutions<br />
Electrohydraulic hitch control for<br />
tractors EHR-D, EHR-C, EHR-B<br />
Electrohydraulic hitch control system<br />
for tractors is an optimized<br />
complete system of hydraulic and<br />
electronic components which has<br />
been specially developed for the<br />
rough everyday conditions in agricultural<br />
use.<br />
EHR components<br />
Features<br />
U Different system configurations<br />
for tractors of different performance<br />
classes<br />
U Basic system EHR-B with<br />
reduced functionality for<br />
tractors with medium and<br />
low power ratings<br />
U EHR-C with CAN bus<br />
communication<br />
U Valves EHR5-OBE and<br />
EHR23LS-OBE with integrated<br />
on-board electronics are available<br />
as an alternative to the<br />
separate EHR-D and EHR-C<br />
control units.<br />
Type Component Detailed information<br />
EHR23 Valves, optionally with OBE<br />
KMB, DSC, WE, WSC Draft sensor, pressure sensor, position sensor or angle sensor<br />
EHR EHR control unit (not applicable with OBE)<br />
BT-EHR Control panel BT-EHR<br />
EHR functions<br />
1 987 760 507<br />
Function Type of control unit with software<br />
EHR-B EHR-D EHR-C EHR...-OBE<br />
Draft, position and mixed control • • • •<br />
External control (control of an attachment) • • •<br />
Pressure control • • •<br />
Anti-slip control in traction • • •<br />
Vibration damping • • • •<br />
Alternative front/rear control • •<br />
Simultaneous front/rear control •<br />
System diagnosis • • • •<br />
CAN bus • •<br />
Rear actuation • • • •<br />
Flash programming via CAN •
System Solutions<br />
Electrohydraulic header height<br />
control for combine harvesters<br />
EMR<br />
The variety of uses and harvesting<br />
performance of combine harvesters<br />
can be increased with the aid of<br />
electronic and sensor systems in<br />
addition to hydraulic systems.<br />
Complex controls make for greater<br />
safety and relieve the burden on the<br />
machine operator.<br />
System solutions<br />
Functions<br />
U Cutting table guided parallel to<br />
the ground<br />
U Slope compensation of the<br />
cutting table, optionally with<br />
the control unit EMR-D<br />
EMR operating modes<br />
1. Transport mode:<br />
Active damping of cutting table<br />
vibrations while driving<br />
2. Position control:<br />
Cutting table is maintained in the<br />
preselected position<br />
3. Distance control:<br />
Cutting table is maintained at the<br />
preselected cutting height<br />
4. Ground pressure control:<br />
Cutting table is guided over the<br />
ground with constant contact<br />
pressure<br />
Electrohydraulic fan control EHL<br />
Flexibility is one of the main advantages<br />
of hydraulic fan drives.<br />
Electronic control of such systems<br />
yields further advantages, such as:<br />
U Marginal temperature deviations<br />
due to the high control<br />
quality<br />
U Lower fuel consumption<br />
U Lower emission of noise and<br />
exhaust gases<br />
Three different system solutions are<br />
available for different areas of use.<br />
Type Designation Control unit Uses Detailed information<br />
EMR Header height control Digital Combine harvesters RE 98071<br />
EHL1 Fan control, single-channel Analog Control of cooling water temperature 1 987 761 700<br />
EHL2 Fan control, two-channel Analog Control of cooling water temperature<br />
and two other temperatures<br />
1 987 761 700<br />
MHVDL Fan control, parameterizable Digital Universal, can be parameterized,<br />
control of up to four temperatures<br />
RE 29885<br />
81<br />
6
82 <strong>Mobile</strong> Electronics<br />
6<br />
Interfaces for <strong>Mobile</strong> Electronics<br />
U Pumps, motors and valves<br />
with proportional or switched<br />
electrohydraulic control can be<br />
controlled directly from the<br />
outputs of the mobile electronic<br />
units<br />
U Integrated electronic units in<br />
hydraulic components are<br />
preferably controlled via the<br />
CAN bus or analog voltages<br />
U Such input devices as joysticks<br />
and foot pedals deliver setpoints<br />
in the form of input<br />
signals which are processed<br />
by control units, amplifiers or<br />
integrated electronic units.<br />
<strong>Hydraulics</strong><br />
Electronics<br />
Here too, major advantages are<br />
obtained by using the CAN bus<br />
instead of analog voltages, such<br />
as the reduced wiring effort<br />
and extended diagnostic capabilities<br />
U Other input signals for control<br />
units or amplifiers are delivered<br />
by a whole variety of sensors.<br />
Signal transmission with<br />
analog voltages or currents<br />
frequently yields the advantage<br />
of unlimited speed for real-time<br />
control functions, although<br />
the CAN bus can also be used<br />
occasionally<br />
Man – machine interface Mechatronics<br />
Control<br />
panels:<br />
display<br />
keypad<br />
Pumps Motors Valves Integrated<br />
electronics<br />
Integrated<br />
sensors<br />
Setpoint<br />
input<br />
devices:<br />
joystick<br />
foot pedal<br />
Amplifiers Control<br />
units<br />
ECU<br />
System interface CAN bus<br />
Sensors:<br />
speed<br />
pressure<br />
force<br />
position<br />
angle<br />
External<br />
electronics:<br />
diesel engine<br />
PLC<br />
Software Standard software and specific application programs<br />
Application software<br />
BODAS programming system<br />
Parameterization with the PC software BODEM<br />
Software development<br />
Commissioning/service<br />
U Control panels with display<br />
and push-buttons are separate<br />
digital computers communicating<br />
with the control units<br />
via CAN bus<br />
U In addition, the CAN bus permits<br />
communication between<br />
several control units responsible<br />
for different tasks in the<br />
overall system (drive control,<br />
working functions, diesel fuel<br />
injection, PLC functions and<br />
others)<br />
Technical data of the CAN bus<br />
ISO/DIN 11898 (high speed)<br />
CAN specification 2.0 B active<br />
Data rate 50 kbit/s – 1 Mbit/s<br />
SAE J1939 protocol<br />
Customized protocols
Accumulators<br />
Hydraulic accumulators are used<br />
above all to minimize the pump<br />
drive power, to equalize volumes, to<br />
smooth pressure peaks, to store<br />
energy and to dampen pulsation.<br />
Characteristics<br />
U Bladder-type accumulators<br />
from 1 to 50 L<br />
U Diaphragm accumulators from<br />
0.075 to 2.80 L<br />
U Safety and shutoff block<br />
U Charging and testing devices<br />
U Mounting elements<br />
U Safety elements<br />
U Accumulator charging valve<br />
83<br />
7
84 Accumulators<br />
7<br />
Hydropneumatic Accumulators<br />
and Accessories for Accumulators<br />
Hydropneumatic accumulators<br />
U Bladder-type or diaphragm<br />
accumulators<br />
U Charging and testing devices<br />
U Mounting elements<br />
U Safety elements<br />
U Type and pressure test<br />
certificates<br />
Accumulator, safety and<br />
shutoff blocks<br />
Sizes 20 and 30<br />
U Safeguarding, shutting off<br />
and relieving hydraulic<br />
accumulators<br />
U Meet with the requirements<br />
and safety regulations of<br />
DIN 24 552, German regula-<br />
Hydropneumatic accumulators<br />
Bladder-type accumulators DN Litres 1 to 50<br />
Diaphragm accumulators DN Litres 0,075 to 2,8<br />
Accumulator, safety and shutoff blocks Size 20 30<br />
Service pressure pmax bar 350 350<br />
Weight m kg 6 14,7<br />
Safety valves<br />
tion on pressure vessels, and<br />
the Technical Rules for pressure<br />
vessels (TRB 403 and TRB 404)<br />
U Type-tested safety valves<br />
U Electrical or mechanical relief<br />
valve<br />
Safety valves<br />
U Type-tested safety valves<br />
U For safeguarding hydraulic<br />
accumulators<br />
U Acceptance testing in accordance<br />
with the German regulation<br />
on pressure vessels and the<br />
Technical Rules on pressure<br />
vessels TRB 403<br />
• Type-tested by the Technical Control<br />
Board (TÜV)<br />
Service pressure pmax bar 360<br />
Blow-off flow L/min bis 150<br />
Accumulator charging valve Size 6<br />
Service pressure pmax bar 315<br />
Weight m kg 40<br />
Accumulator charging valve<br />
U Disconnection of a fixed<br />
displacement pump<br />
U Two pressure settings<br />
U Subplate connection, size 6<br />
Detailed information:<br />
Data sheet Order No. 1987761403
<strong>Mobile</strong> <strong>Hydraulics</strong> Service<br />
The <strong>Mobile</strong> <strong>Hydraulics</strong> Service<br />
specializes in reducing your downtimes<br />
and improving your satisfaction.<br />
To achieve that aim, our<br />
service staff are on hand with<br />
advice and support, be it when<br />
commissioning a machine or optimizing<br />
acceptance, when carrying<br />
out repairs, supplying spare parts<br />
or remanufacturing. They naturally<br />
also provide additional services<br />
from advice and documentation<br />
to training. Competent partners,<br />
always at your disposal, whenever<br />
you need them.<br />
Services:<br />
U Commissioning<br />
U Machine acceptance<br />
U System checks<br />
U Advice<br />
U Genuine spare parts<br />
U Repairs<br />
U Remanufacturing<br />
U Modernization/modification<br />
U Training<br />
U Documentation<br />
U Quality systems<br />
85<br />
8
86 <strong>Mobile</strong> <strong>Hydraulics</strong> Service<br />
8<br />
We are in Your Area – Wherever You may be<br />
The Rexroth sales network extends<br />
throughout 80 countries. Further<br />
we can boast production plants,<br />
sales centers, distributors and<br />
service centers on a global scale.<br />
In this way, you and your customers<br />
can be sure of finding qualified<br />
partners for mobile service in virtually<br />
every corner of the globe.<br />
Proximity to the customer<br />
• Production facilities in all<br />
economic regions<br />
• Services by Bosch Rexroth in<br />
80 countries<br />
• Own qualified service centers<br />
Addresses in the Internet<br />
www.boschrexroth.com
Service Addresses, Regional Companies<br />
Country Fax Contact e-mail<br />
Argentina + 54 (11) 47560140 Ernesto Brokhoff ebrokoff@mannesmannsaic.com.ar<br />
Australia + 61 (2) 98318188 Warren Roots warren.roots@rexroth.com.au<br />
Austria + 43 (7221) 605-20 Dieter Eremia dieter.eremia@rexroth.at<br />
Belgium + 32 (2) 5830734 Chris de Vlam chris.de.vlam@rexroth.be<br />
Brazil + 55 (11) 4414 5694 Ezio Arantes ezio.arantes@boschrexroth.com.br<br />
Bulgaria + 359 (2) 9526121 Bogdan Wassilev bogdan.wassilev@boschrexroth.bg<br />
Canada + 1 (905) 735-5664 Louis Vally louis.vally@basic.ca<br />
China + 852 27426057 Paul Li paul.li@boschrexroth.com.hk<br />
Czech Republic + 420 (5) 58126112 M. Mlynek martin.mlynek@boschrexroth.cz<br />
Denmark + 45 (36) 349475 Ingolf Jönsson IJ@BoschRexroth.dk<br />
Finland + 358 (9) 84911200 Ari Sipola ari.sipola@boschrexroth.fi<br />
France + 33 478785277 Frederic Giraud frederic.giraud@boschrexroth.fr<br />
Great Britain + 44 (1480) 473273 RG. Brown info@boschrexroth.co.uk<br />
Hungary + 36 (1) 3831980 F. Kovacs service@boschrexroth.hu<br />
India + 91 (79) 5895812 D.B. Borkar borkar.db@boschrexroth.co.in<br />
Indonesia + 62 (21) 7891170 Rudy Karimun Rudi@rexroth.co.id<br />
Italy + 39 (02) 92365513 Constantino Capello constantino.capello@boschrexroth.it<br />
Japan + 81 (298) 348150 K. Nagai k.nagai@ucd.co.jp<br />
Korea + 92 (51) 2600779 H. Schricker gschricker@rexrothkorea.co.kr<br />
Malaysia + 60 (3) 7344864 Siew. Mr. rexroth1@tm.net.my<br />
Mexico + 52 (5) 7545073 Hektor Lara aschuetz@rexroth-mexiko.com<br />
Netherlands + 31 (411) 677814 Mark Peeters mark.peeters@boschrexroth.nl<br />
New Zealand + 64 (9) 2746477 Warren Roots warren.roots@rexroth.com.au<br />
Norway + 47 (64) 869531 P. I. Söfteland per.ivar.softeland@boschrexroth.no<br />
Poland + 48 (22) 7588735 J. Jaworski jerzy.jaworski@boschrexroth.pl<br />
Russia + 7 (095) 2320836 A. Zypljonkow andrej.zypljonkow@boschrexroth.ru<br />
Singapore + 65 2650813 Terence S.H. Teo terence.teo@boschrexroth.com.sg<br />
South Africa +27 11 979 4630 Willem Gijzelaar info@hyhold.co.za<br />
Sweden + 46 (8) 997515 Joachim Stein joachim.stein@boschrexroth.se<br />
Switzerland + 41 (55) 4646222 Ruedi Heuberger ruedi.heuberger@boschrexroth.ch<br />
Taiwan + 886 (2) 22685388 A-Bing Bai amin.chen@boschrexroth.com.tw<br />
Turkey + 90 (212) 5993407 Coker Burak burak@rexroth.com.tr<br />
USA+ 1 (864) 9635452 Mike Scott mike.scott@boschrexroth-us.com<br />
Venezuela + 58 (212) 2393330 A. Masoliver Alexandre.masoliver@boschrexroth.com.ve<br />
Service Addresses in the Plants<br />
(Product Segments)<br />
Country Location Contact e-mail<br />
Product segment <strong>Mobile</strong> service – management<br />
Germany Elchingen Günter Feil Guenter.feil@bru-hyd.com<br />
Germany Elchingen Harald Vogt Harald.vogt@bru-hyd.com<br />
Product sector Axial piston units<br />
Germany Elchingen Georg Mayer Georg.Mayer@bru-hyd.com<br />
Germany Horb Gerald Handke Gerald.Handke@bru-hyd.com<br />
USAFountain Inn Mike Scott Mike.Scott@boschrexroth-us.com<br />
Japan<br />
Product segment Gears<br />
Tsuchiura Kiyohide Nagai k.nagai@ucd.co.jp<br />
Germany Witten Michael Blüggel michael.blueggel@lus.de<br />
USALake Zurich Mark Sisco mark.sisco@boschrexroth-us.com<br />
China (PRC) Beijing Mo Zoung rexrfive@netchina.com.cn<br />
Product segment <strong>Mobile</strong> controls and external gear units<br />
Germany Lohr Peter Weidner* peter.weidner@rexroth.de<br />
Germany Schwieberdingen Jürgen Glauning juergen.glauning@de.bosch.com<br />
USAWooster Mike Scott Mike.Scott@boschrexroth-us.com<br />
Japan Nagoya Kiyohide Nagai k.nagai@ucd.co.jp<br />
France Venissieux Emmanuel Richer emmanuel.richer@boschrexroth.fr<br />
Product segment Radial piston units<br />
Scotland<br />
*Excluding external gear units<br />
Glenrothes, UK John Harris John.Harris@rexroth.co.uk<br />
87<br />
8
Bosch Rexroth AG<br />
<strong>Mobile</strong> <strong>Hydraulics</strong><br />
Glockeraustraße 4<br />
89275 Elchingen, Germany<br />
Tel. +49 (0)73 08-82 0<br />
Fax +49 (0)73 08-72 74<br />
info.brm@boschrexroth.de<br />
www.boschrexroth.com<br />
Printed in Germany<br />
RE 90 112/08.02