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GFT – Centrifuges for Laboratory and Pilot Plant - Heinkel

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<strong>GFT</strong> <strong>–</strong> <strong>Centrifuges</strong><br />

<strong>for</strong> <strong>Laboratory</strong> <strong>and</strong> <strong>Pilot</strong> <strong>Plant</strong>


HEINKEL<br />

Excellence in Separation!<br />

2<br />

The new HEINKEL Group offers you a wide range of process solutions <strong>and</strong> services:<br />

HEINKEL, <strong>GFT</strong>, FIMA <strong>and</strong> Bolz-Summix jointly develop concepts <strong>and</strong> engineer<br />

process lines <strong>for</strong> filtration <strong>and</strong> drying of high value products <strong>–</strong> primarily in<br />

chemical, fine chemical <strong>and</strong> pharmaceutical applications.<br />

Our expertise in designing filtration <strong>and</strong> drying systems is based on the knowledge<br />

<strong>and</strong> experience our group companies developed by working with all the<br />

major chemical <strong>and</strong> pharmaceutical companies <strong>for</strong> many years. In total, our<br />

group companies are currently supporting more than 2000 operational systems<br />

all over the world.<br />

Together with our process engineers you can examine the detailed filtration<br />

<strong>and</strong> drying properties of your products by carrying out pilot tests on our laboratory<br />

or rental equipment. These test results can be used as the basis <strong>for</strong> consultation<br />

with our engineers to develop the best technical <strong>and</strong> economic solutions<br />

appropriate to your application. We guarantee to ensure your filtration<br />

<strong>and</strong> drying processes are reliable, robust <strong>and</strong> safe. We can satisfy your requirements<br />

from our broad range of systems ranging from top-discharge centrifuge<br />

to the fully integrated, sterile centrifuge-dryer system.<br />

Our centrifuges <strong>and</strong> dryers are installed <strong>and</strong> work together in many chemical<br />

synthesis sites all over the world. Consequently we have developed an in depth<br />

underst<strong>and</strong>ing of the key aspects of such integrated systems based on our own<br />

experience. Our group companies also use this experience to design <strong>and</strong> offer<br />

you concepts <strong>for</strong> one-stop process lines. Leave it to us to arrange your filtration<br />

equipment with your drying equipment. We will work out robust solutions<br />

<strong>for</strong> the interfaces between the different systems, design an integrated,<br />

uni<strong>for</strong>m control system <strong>for</strong> the complete production line, as well as testing <strong>and</strong><br />

producing the documentation <strong>for</strong> the system prior to delivery. We will also<br />

take care of the efficient <strong>and</strong> successful start-up of your production line.<br />

Throughout the operational life-cycle of your system we will provide support<br />

through a customised service strategy which we will develop with you to guarantee<br />

reliable, robust <strong>and</strong> safe production. You can assemble individual service<br />

modules to develop your own, comprehensive maintenance, training <strong>and</strong> service<br />

action plans to ensure that your production systems are fully operational<br />

as required.<br />

Our committed <strong>and</strong> competent employees are eager to achieve the best possible<br />

results by co-operating with you <strong>and</strong> are willing to carry the responsibility<br />

to make your project a success.<br />

As your reliable partner we meet today’s st<strong>and</strong>ards <strong>and</strong> anticipate tomorrow’s<br />

challenges: Excellence In Separation !


<strong>GFT</strong> <strong>–</strong> <strong>Centrifuges</strong> <strong>for</strong> <strong>Laboratory</strong> & <strong>Pilot</strong> <strong>Plant</strong><br />

<strong>GFT</strong>-<strong>Laboratory</strong> <strong>Centrifuges</strong><br />

<strong>for</strong> developing your<br />

filtration process<br />

Safe Scale-Up<br />

Mobile, compact <strong>and</strong><br />

ready-<strong>for</strong>-connection<br />

Solid-Liquid separation is an integral part of many manufacturing processes<br />

which produce the wide variety of materials used in our everyday lives. <strong>Centrifuges</strong><br />

are often used in industrial applications to isolate solids which are highgrade<br />

products, require intensive washing or are generally difficult to filter.<br />

<strong>GFT</strong> offer you a wide range of laboratory <strong>and</strong> pilot-plant centrifuges of different<br />

designs <strong>for</strong> basic testing of the main centrifugal separation techniques,<br />

including: filtration, sedimentation, classification <strong>and</strong> clarification. A variety<br />

of highly flexible laboratory <strong>and</strong> pilot plant centrifuge systems are available<br />

which provide you with a key-tool <strong>for</strong> investigating <strong>and</strong> developing your<br />

industrial production process.<br />

All of our centrifuges <strong>for</strong> laboratory <strong>and</strong> pilot plant applications share one<br />

common feature: They are designed to provide the same per<strong>for</strong>mance results<br />

as a full-scale production centrifuge to enable you to obtain safe <strong>and</strong> reliable<br />

data to facilitate scale-up to your production separation processes. Our <strong>GFT</strong><br />

<strong>Laboratory</strong> <strong>and</strong> <strong>Pilot</strong> <strong>Plant</strong> <strong>Centrifuges</strong> are well suited <strong>for</strong> tests in kilo-scale<br />

applications <strong>and</strong> are flexible enough to be used in small-scale production<br />

applications.<br />

Important features associated with our range of <strong>GFT</strong> <strong>Laboratory</strong> <strong>and</strong> <strong>Pilot</strong><br />

<strong>Plant</strong> <strong>Centrifuges</strong> include mobility with the complete centrifuge unit including<br />

all its support systems being skid mounted on a trolley. The skid-mounted centrifuge<br />

is a compact, ready-<strong>for</strong>-connection test unit which can be used in different<br />

locations within your facilities. The ergonomic design <strong>and</strong> the adherence<br />

to cGMP facilitate <strong>and</strong> encourage daily use in a laboratory. The size of the<br />

units enables them to be housed within flexible or rigid containment systems<br />

<strong>and</strong> below plant installed extractor hoods <strong>and</strong> systems.<br />

Our <strong>GFT</strong> <strong>Centrifuges</strong> <strong>for</strong> <strong>Laboratory</strong> <strong>and</strong> <strong>Pilot</strong> <strong>Plant</strong> applications are available<br />

in a variety of flexible configurations including being supplied with nitrogen<br />

purge systems, CIP-Systems, ex-proof designs or double-jacketed housings <strong>for</strong><br />

cooling <strong>and</strong> heating.<br />

3


<strong>GFT</strong> <strong>–</strong> Horizontal Peeler <strong>Centrifuges</strong><br />

Type H 250 <strong>and</strong> H 400<br />

4<br />

Skid-mounted<br />

centrifuge system<br />

Safe cleaning of<br />

the centrifuge<br />

The <strong>GFT</strong> Horizontal Peeler <strong>Centrifuges</strong> Type H 250 <strong>and</strong> H 400 are designed to<br />

accommodate the increasingly rigorously regulated environments provided by<br />

the modern laboratories <strong>and</strong> test facilities, pilot plants or small-scale productions.<br />

The centrifuge type H 250 with a basket diameter of 320 mm is a special<br />

design which will even allow you to run the centrifuge with the same filter<br />

cake thickness as on a production unit <strong>and</strong> which will allow you to investigate<br />

the discharge properties of your filter cake.<br />

The benefits <strong>and</strong> features associated with this range of centrifuge include:<br />

Process flexibility<br />

The machines are designed <strong>for</strong> frequent product changeover <strong>and</strong> fast start-up<br />

with new products. The complete centrifuge system is skid mounted on a trolley<br />

<strong>for</strong> facilitate use in different locations. All support systems <strong>and</strong> the control<br />

system can be mounted inside a pressure-tight or a pressure-encapsulated cabinet<br />

mounted on the skid.<br />

GMP-Design<br />

A process chamber which can be cleaned to cGMP st<strong>and</strong>ard can be supplied,<br />

easy to clean product-contacted surfaces, automatic cleaning systems guarantee<br />

to clean the centrifuge safely even if product changeover takes place very<br />

frequently. In addition the centrifuge housing can be opened completely to<br />

allow post process <strong>and</strong> post cleaning inspection of the process area without<br />

disassembly of any machine part.<br />

Filling Spinning<br />

Washing Discharging


Technical Data<br />

in detail<br />

Technical Data Horizontal Peeler <strong>Centrifuges</strong><br />

H 250 H 400<br />

Bowl Diameter (mm) 250 300 320 400<br />

Bowl Length (mm) 125 125 65 200<br />

Filter Area (m 2) 0.098 0.117 0.065 0.251<br />

Bowl Volume (l) 2.5 4.9 3.38 10<br />

Max. Bowl Load (kg) 3.1 6.2 5.0 12.5<br />

Max. Speed (1/min) 3 800 3 450 3 350 3 000<br />

Max. g-<strong>for</strong>ce 2 020 2 000 2 000 2 015<br />

Weight (kg) 750 750 750 1 250<br />

5


Technical Data<br />

in detail<br />

6<br />

B<br />

A<br />

C E<br />

Dimensions Horizontal Peeler <strong>Centrifuges</strong> (mm)<br />

H 250 H 400<br />

A 1 480 1 510<br />

B 1 780 1 950<br />

C 1 040 1 400<br />

D 660 870<br />

E 720 580<br />

F 850 680<br />

D<br />

Technical data are subject to changes<br />

F


<strong>GFT</strong> <strong>–</strong> Vertical <strong>Centrifuges</strong><br />

Type V 200-O, V 300-O und V 400-O<br />

Per<strong>for</strong>ated basket<br />

The <strong>GFT</strong> vertical centrifuges type V 200-O, V 300-O und V 400-O are designed<br />

<strong>for</strong> basic testing of centrifugal separation techniques. The basic model is equipped<br />

with a per<strong>for</strong>ated basket <strong>and</strong> a filter cloth, to collect the solids separated<br />

from the liquid. The isolated filter cake is then discharged manually out of the<br />

centrifuge basket.<br />

In addition baskets of various designs can be installed to test other centrifugal<br />

separation techniques including sedimentation, classifying <strong>and</strong> clarification.<br />

Per<strong>for</strong>ated basket<br />

with<br />

removable cover<br />

Overflow basket Sedimentation basket<br />

Skimming basket Swivel flask rotor<br />

7


Technical Data<br />

in detail<br />

Technical Data Vertical <strong>Centrifuges</strong><br />

8<br />

V 200-0 V 300-0 V 400-0<br />

Bowl Diameter (mm) 200 200 300 400<br />

Bowl Length (mm) 100 100 150 250<br />

Filter Area (m 2) 0.062 0.062 0.141 0.314<br />

Bowl Volume (l) 1.5 1.5 4.9 16<br />

Max. Bowl Load (kg) 2.0 2.0 8.0 20.0<br />

Max. Speed (1/min) 4 200 4 200 3 500 2 000<br />

Max. g-<strong>for</strong>ce 1 960 1 960 2 055 900<br />

Weight (kg) 380 450 450 550


Dimensions Vertical <strong>Centrifuges</strong> (mm)<br />

Technical data are subject to changes<br />

D A<br />

V 200-0 V 300-0 V 400-0<br />

A 1050 1130 1230<br />

B 1280 1240 1250<br />

C 1500 1760 1930<br />

D 500 600 800<br />

E 1000 1250 1400<br />

E<br />

B<br />

9<br />

C


Service<br />

Fast <strong>and</strong> competent<br />

10<br />

What service means to <strong>Heinkel</strong> is making people available to ensure your plant<br />

runs continuously <strong>and</strong> safely exactly in line with your requirements. We consider<br />

ourselves responsible <strong>for</strong> our machines <strong>and</strong> systems <strong>–</strong> from the first advisory meeting<br />

through delivery, installation to continuous operation of the machine.<br />

The basis of our operation is an international network of service support centres,<br />

with highly trained servicing personnel who operate everywhere to provide<br />

professional support around the clock. Our worldwide servicing network<br />

can be contacted 24 hours a day, 365 days a year, with a team of technical support<br />

staff <strong>and</strong> qualified emergency assistance at your service.<br />

In line with the specific quality<br />

dem<strong>and</strong>s of our customers, our support<br />

services are certified to DIN ISO<br />

9001, <strong>and</strong> follow the specific regulations<br />

which apply the chemical <strong>and</strong><br />

pharmaceutical industries. Total quality<br />

is an everyday concern particularly<br />

when it comes to delivering service<br />

to our customers.<br />

You can rely on <strong>Heinkel</strong> Service to<br />

deliver greater per<strong>for</strong>mance, greater<br />

efficiency, greater safety to your<br />

development <strong>and</strong> production<br />

processes.<br />

HEINKEL <strong>–</strong> Excellence in Service!<br />

Our competent team offers a service<br />

package tailored to your needs which<br />

includes:<br />

- Technical support<br />

- Online-Support<br />

- Installation <strong>and</strong> commissioning<br />

- Process optimisation<br />

- Preventive maintenance<br />

- Spare parts logistics<br />

- Upgrades <strong>and</strong> retrofitting<br />

- Advice<br />

- Training <strong>and</strong> qualification<br />

Our competence centre <strong>for</strong><br />

<strong>Centrifuges</strong> <strong>for</strong> <strong>Laboratory</strong> <strong>and</strong> <strong>Pilot</strong><br />

<strong>Plant</strong><br />

HEINKEL - Division <strong>GFT</strong> Viersen<br />

Hosterfeldstr. 4<br />

D-41747 Viersen<br />

Phone +49 2162 32035<br />

Fax +49 2162 32037<br />

Email info@heinkel.de<br />

Internet www.heinkel.de


We are there <strong>for</strong> you worldwide<br />

Representative<br />

offices in<br />

Australia<br />

Belgium<br />

China<br />

Denmark<br />

Finl<strong>and</strong><br />

India<br />

Israel<br />

Italy<br />

Netherl<strong>and</strong>s<br />

Norway<br />

Portugal<br />

Puerto Rico<br />

Spain<br />

Sweden<br />

Switzerl<strong>and</strong><br />

Taiwan<br />

Turkey<br />

HEINKEL Process Technology GmbH<br />

Gottlob-Grotz-Straße 1<br />

D- 74321 Bietigheim-Bissingen<br />

Phone +49 7142 356 - 0<br />

Fax +49 7142 356 - 269<br />

E-mail info@heinkel.de<br />

Internet www.heinkel.de<br />

HEINKEL <strong>–</strong> Division <strong>GFT</strong> Viersen<br />

Hosterfeldstr. 4<br />

D-41747 Viersen<br />

Phone +49 2162 32035<br />

Fax +49 2162 32037<br />

Email info@heinkel.de<br />

Internet www.heinkel.de<br />

HEINKEL in France<br />

Parc d‘Activités de l‘Estanco,<br />

Z.I. Le Favier<br />

Chemin de Pressin<br />

F-69230 Saint Genis Laval<br />

France<br />

Phone +33 6 68103315<br />

Fax +49 7142 356-8302<br />

E-mail info@heinkel.de<br />

HEINKEL in UK & Irl<strong>and</strong><br />

33 Babbacombe Road<br />

Liverpool, L16 9JN<br />

United Kingdom<br />

Phone +44 151 280 5032<br />

Fax +44 151 280 5032<br />

E-mail info@heinkel.de<br />

HEINKEL s.r.o.<br />

Rícní 433<br />

CZ - 501 07 Hradec Králové<br />

Czech Republic<br />

Phone +420 495 406 250<br />

Fax +420 495 406 251<br />

E-mail info@heinkel.cz<br />

HEINKEL Filtering Systems, Inc.<br />

520 Sharptown Road<br />

Swedesboro<br />

New Jersey 08085-1731<br />

United States of America<br />

Phone +1 856 467 - 3399<br />

Fax +1 856 467 - 1010<br />

E-mail info@heinkelusa.com<br />

Internet www.heinkel.com<br />

HEINKEL Pte Ltd.<br />

25 International Business Park<br />

#4-59A German Centre<br />

Singapore 609916<br />

Phone +65 6562 8048<br />

Fax +65 6562 8049<br />

E-mail info@heinkel.com.sg<br />

11


HEINKEL Process Technology GmbH<br />

Gottlob-Grotz-Straße 1<br />

D-74321 Bietigheim-Bissingen<br />

Phone +49 7142 356 - 0<br />

Fax +49 7142 356 - 269<br />

E-mail info@heinkel.de<br />

Internet www.heinkel.de<br />

04/2006 Subject to technical modifications 3D Marketing und Design

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