german spray technology - G-mate AG

german spray technology

Life, color and a few cutting-edge solutions. 

Octopuses presumably belong to those kinds of creatures who most of all have fun playing with colors. You only have to annoy 

them a bit to witness a colorful miracle… Another very special event is the Indian summer in New England: in Maine, New Hampshire, 

Vermont and Connecticut. Even among the trees it is controversial which originally began to dye their leaves in the fall first, the 

maples or the oaks? However, due to its glowing red color, the maple wins the contest for the most spectacular color effect every 

year. 

Our ancestors in the Stone Age also wanted to bring some color into their lives. This is how the history of color application actually 

began – probably by the crushing of redcurrants onto clothing. Then they discovered the dipping of material into fluids, the throwing 

of paint bombs and many other possibilities that made life a little bit more colorful. We see our products as the ultimate fruit of this 

evolution, so to speak. The trees in the woods of New England would definitely agree. Just ask them… 

Wishing you a nice day, 

Björn Buchholz, Buchholz CEO

Table of contents 

Gravity cups & 

Spray guns 04 - 13 

Accessories 

for spray guns 14 - 25 

Airless & 

air spray systems 26 - 39 

Pressure tanks & 

diaphragm pumps 40 - 47 

Compressors 48 - 53 

Airbrush 54 - 59 

3

Gravity cups & Spray guns. 

Among experts - the use of a mirror is the most efficient method to reveal a vampire, 

because according to many legends and Hollywood movies, vampires have no 

reflection. The mountain on our photograph is definitely not a vampire in that case… 

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Surfaces sprayed with G-MATE spray guns would also be suited to revealing vampires! 

Their perfect brilliance creates an ideal reflection – that is if there is one… 

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Economical use, 

energetic performance. 

The LP-502 is very well suited 

for undercoating and water-based paint applications. 

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Order numbers 

LP-502 gun 

With 0.6 liters/21 oz 

Plastic cup 


Aluminum cup 

Without cup 

for G-MIX-CUP ® 

Order numbers 

Nozzle set separately 

Incl. 1.2 mm nozzle size LP-502-12 LP-502-12A LP-502-12MC LP-502-80-12 





Incl. 1.8 mm nozzle size LP-502-20 LP-502-20A LP-502-20MC LP-502-80-20

LP-502 LOW-PRESSURE HVLP VLP 

new maintenance-free needle ring seal 

new ergonomic trigger 

optimized air-valve 

Color performance 

ml (c.c.)/min 

Spray ray width 

mm (inch) 

Air consumption 

l/min (cfm) 

Inlet pressure 

bar (psi) 

120 300 (11.8) 270 (9.5) 1-2 (15-28) 

130 305 (12.0) 270 (9.5) 1-2 (15-28) 

140 310 (12.2) 270 (9.5) 1-2 (15-28) 

160 320 (12.6) 280 (9.9) 1-2 (15-28) 

180 320 (12.6) 280 (9.9) 1-2 (15-28) 

200 330 (13.0) 290 (10.1) 1-2 (15-28) 

You will find appropriate 

accessories accessorie from page 

20 onwards on 

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Rapid acceleration. 

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the EP-502 as our fastest spray gun. 

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Very fine atomization with very low overspray 

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Ergonomic, compact, lightweight – only 475 grams 

Complies with all VOC regulations 

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Solid-forged aluminum gun body 

Stainless steel nozzle parts 

Supplied in a first-class plastic case 

Order Numbers 

EP-502 gun 


Plastic cup 


Aluminum cup 

Without cup 


Order numbers 

Nozzle set separately 

Incl. 1.2 mm nozzle size EP-502-12 EP-502-12A EP-502-12MC EP-502-80-12 





Incl. 2.0 mm nozzle size EP-502-20 EP-502-20A EP-502-20MC EP-502-80-20

EP-502 ECO-PRESSURE 

new maintenance-free needle ring ng seal 

optimized air-valve 

new ergonomic trigger 


ml (c.c.)/min 


mm (inch) 


l/min (cfm) 


bar (psi) 

170 300 (11.8) 210 (7.4) 1.5-2 (21-36) 

200 305 (12.0) 210 (7.4) 1.5-2 (21-36) 

220 310 (12.2) 210 (7.4) 1.5-2 (21-36) 

260 320 (12.6) 220 (7.7) 1.5-2 (21-36) 

300 340 (13.4) 220 (7.7) 1.5-2 (21-36) 

340 350 (13.8) 220 (7.7) 1.5-2 (21-36) 


accessories from page 

20 onwards 

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Can do everything: 

Our all-rounder. 

If very fine, homogeneous micro atomization AND high transfer efficiency 

rates are called for, you need an all-rounder like the HF-302. 

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Fine, homogeneous atomization with very low overspray 

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Solid-forged aluminum gun body 


Order numbers 

HF-302 gun 


Plastic cup 


Aluminum cup 

Without cup 


Order numbers 

Nozzle sets separately 

Incl. 1.4 mm nozzle size HF-302-14 HF-302-14A HF-302-14MC HF-302-80-14 




Incl. 2.5 mm nozzle size HF-302-25 HF-302-25A HF-302-25MC HF-302-80-25

HF-302 HVLP GUN 


ml (c.c.)/min 


mm (inch) 


l/min (cfm) 


bar (psi) 

145 300 (11.8) 250 (8.8) 1.5-3 (22-42) 

190 305 (12.0) 260 (9.2) 1.5-3 (22-42) 

200 310 (12.2) 260 (9.2) 1.5-3 (22-42) 

250 320 (12.6) 265 (9.3) 1.5-3 (22-42) 

280 340 (13.4) 270 (9.5) 1.5-3 (22-42) 

Recommended accessory: 

gauge (from page 20 onwards) 

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A small size for 

finest finishing results. 

For small paint jobs, models or the application of 

body-tanning solution: the LP-202 is the perfect choice 

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Very fine atomization with very low overspray 

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Ergonomic, compact, lightweight – only 268 grams 


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Solid aluminum gun body 


Supplied in a first-class plastic case 

Order numbers 

LP-202 gun 

With 0.125 liters/4.3 oz 

Plastic cup 

With 0.125 liters/4.3 oz 

Aluminum cup 

Without cup 


Order numbers 

Nozzle sets separately 



Incl. 1.2 mm nozzle size LP-202-12 LP-202-12A LP-202-12MC LP-202-80-12

The Mini-Mate 

LP-202 LOW-PRESSURE RESSURE HVLP 


ml (c.c.)/min 


mm (inch) 


l/min (cfm) 


bar (psi) 

40 100 (4.0) 83 (2.9) 1-2 (15-28) 

45 115 (4.5) 83 (2.9) 1-2 (15-28) 

48 127 (5.0) 83 (2.9) 1-2 (15-28) 



20 onwards 

13

Accessories for spray guns. 

14 

If you want to 

achieve a certain 

aim, it is a lot 

easier when you 

cooperate. Having 

the right connection 

often means being 

halfway there. Some 

ant species build living 

bridges to overcome a barrier. 

We build perfectly matching 

connectors to quickly and precisely 

join what belongs together.

G-MIX-CUP ® 

The cup system with the ingenious lid. 

Our worldwide-patented G-Mix-Cup system is as easy as it is ingenious and at the same time excellent value 

for money. The cup is automatically aerated through the lid, making the opening and closing of an air-valve 

by hand unnecessary. Due to constant pressure conditions, it achieves a perfect spraying result. 

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Without needing an adapter, it fits all G-MATE and many other spray guns. 

(See list on the internet: www.g-mate.com) 

16 

Integrated air-flow valve and fluid-stop valve 

Mixing and gravity cup all in one 

Re-usable or recyclable 

Several mixing charts on the cup 

Available in two different sizes 

Units Name Size Description Order No. 

100 G-MIX-CUP (complete) 0.75 l SET: Incl. mix cup, G-MIX lid and cap (optional ordering of flat filters) G-MIX-750 

100 G-MIX-CUP (complete) 0385 l SET: Incl. mix cup, G-MIX lid and cap (optional ordering of flat filters) G-MIX-385 

100 G-MIX flat filters 125 μ Suitable for 0.75 und 0.385 l mix cups G-MIX-F-125 

100 G-MIX flat filters 200 μ Suitable for 0.75 und 0.385 l mix cups G-MIX-F-200 

100 G-MIX lid (separately) 0.385 l Optional ordering of flat filters G-MIX-D-385 

100 G-MIX lid (separately) 0.75 l Optional ordering of flat filters G-MIX-D-750 

200 G-MIX mixing cup (separately) 0.385 l Incl. airproof flat lid G-MIX-C-385 

200 G-MIX mixing cup (separately) 0.75 l Incl. airproof flat lid G-MIX-C-750 

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100 items per pack! 

2 different mixing cup sizes: 

0.385 l und 0.75 l 

Optionally: Flat filter in two different 

mesh sizes 125 μ and 200 μ 

Fits into both cups recyclable 

Recommended mesh size 

Please also see recommendations of paint manufacturers 

System Paint 

H2O varnish/topcoat 125 μ 

H2O varnish/topcoat 125 μ/200 μ 

H2O filler/primer 200 μ 

Conv. solvent varnish/topcoat 200 μ 

Conv. solvent varnish/topcoat 200 μ 

Conv. solvent filler/primer 200 μ 

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01) Plug-in filter 200 μ 

for plastic gravity cup 10 items 

Order number: GCF-10 

04) Spray gun holder 

Incl. stand for 3 guns 

Order number: LH-S 

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01 02 03 

04 05 

02) Cup adapter 

for 3M PPS-System 

Order number: 3MA-1 

05) Spray gun holder 

for wall mounting 

Order number: LH-W 

03) Set of small brushes 

(5 items) 

Order number: BS-943

01 02 03 

01) Gravity cup aluminum 

1.0 l (34 oz) 

Order number: GCA-100 

04) Gravity cup plastic 

0.6 l (20 oz) white 

Order number: GCP-60W 

04 05 


0.6 l (20 oz) 


05) Gravity cup plastic 

0.6 l (20 oz) grey 

Order number: GCP-60G 


0.125 l (5 oz) 


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01 

02 

*type 26 (Europe) suitable for: RECTUS 1600/1625, TEMA 1600, JWL 520 +530, CEJN 320 

*type 23 (USA) suitable for: US-Mil-Spec, CEJN 320, C-4109, Ind. Interchange ¼“, ISO 6150 B, RECTUS 23/24, TEMA 1400, ARO, Parker 20+30 ¼“, CEJN 310, Faster, Hansen 3000, Gromelle 600 

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BEST SOLUTION 

It is very easy and fast to 

uncouple the gauge within the 

DIGI 4-1 Kit 

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Complete Pressure 

regulation kits 

01) DIGI 4-1 Kit (type 26*) 

Kit includes swivel joint type 26, ARD-20 digital gauge (display in bar), 

G-MATE coupling type 26, hose, hose connection type 26 

Order number: D4-1-26 

01) DIGI 4-1 Kit (type 23*) 

Kit includes swivel joint type 23, ARD-20 digital gauge (display in psi), 

G-MATE coupling type 23, hose, hose connection type 23 


02) DIGI 3-1 Kit (type 26*) 

Kit includes swivel joint type 26, ARD-20 digital gauge (display in bar), 

G-MATE coupling type 26, hose 


02) DIGI 3-1 Kit (type 23*) 

Kit includes swivel joint type 23, ARD-20 digital gauge (display in psi), 

G-MATE coupling type 23, hose 


03) DIGI 2-1 Kit (type 26*) 

Kit includes swivel joint ¼“, ARD-20 digital gauge ¼“ (display in bar) 


03) DIGI 2-1 Kit (type 23*) 

Kit includes swivel joint ¼“, ARD-20 digital gauge ¼“ (display in psi) 

Order number: D2-1-23

G-MATE 

Mini air regulators 

DIGITAL – the perfect pressure measurement 

Our digital ARD-20 air regulator is one of the smallest and handiest gauges on the market. You can 

integrate the regulator into the pressure hose (see DIGI 3-1/4-1 Kit) or you fix the whole set directly 

onto the spray gun, using our swivel joint SII-10. 

ANALOG 

Our analog ARM-10 air regulator is equipped with the smallest gauge in the world. Due to its small 

size, it does not hamper the painter. Displays both bar and psi values on the gauge. 

01 02 

No. Name Range Accuracy Connection Weight Order number 

01 Digital gauge 0-10 bar �� ¼“ 86g (3 ounce) ARD-20-BAR 

01 Digital gauge 0-145 psi �� ¼“ 86g (3 ounce) ARD-20-PSI 

02 Analogue gauge 0-6 bar (0-87 psi) �� ¼“ 85g (3 ounce) ARM-10 

03 Swivel connection ¼“ SII-10 

04 Swivel joint ¼“ type 26* SNI-26 

04 Swivel joint ¼“ type 23* SNI-23 

05 Seal PTFE for ¼“ 5 items ¼“ inside DPI-14 

WORLD RECORD 

G-MATE introduces the smallest 

and handiest air regulators 

available on the market 

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Air blowguns 

G-MATE air blowgun AIRPOWER 

This air blowgun increases the air jet 

at a ratio of 7:1 and is therefore ideal for 

the drying of water-based paints. You can 

order the gun separately or in a double set, 

including a stand. There is a ball valve on the 

handle where you can adjust the gun or 

close it down. Maximum air consumption is 

about 580 l/min (20 cfm). 

Order number: LT-1 

G-MATE Mini air blowgun 

The small and handy blower nozzle is pocket-sized. With a nozzle 

protector attached, it measures less than 55 mm. Even so, it is precisely 

and infinitely adjustable and you can easily attach it to the air pipe. 

A rubber protection cap prevents sensitive surfaces from scratches. 

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Picture No. Name Order No. 

01 G-MATE mini air gun connecting nipple type 26* ML-26 

01 G-MATE mini air gun connecting nipple type 23* ML-23 

02 Air blow gun AIRPOWER with ¼“ connector LT-1 

03 Stand with 2 AIRPOWER Air blow guns LT-S 



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02 

Telescope stand 

Incl. 2 AIRPOWER air blowguns. All components 

are easily and in many ways adjustable. 

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Compressed 

air connectors and hoses 

The new G-MATE compressed air hose 

The highly flexible and textile reinforced compressed air hose is made in 3 layers. Due to its soft technology, 

it permits a bending radius of 63 mm. Further advantages: lightweight, UV resistant, long lifespan, shockproof. 

Temperatures between -25° C and +60° C are tolerated. Maximum operating pressure is 15 bar at +23° C 

The bursting pressure at +23° C is 63 bar. Inner diameter: 9 mm. Outer diameter: 14.5 mm. The hose can be 

ordered in various lengths with or without couplings. 

Length 

TYPE 26* 

High Performance 

Coupling 

TYPE 23* 

High Performance 

Coupling 

TYPE 26* 

Brass Coupling 

TYPE 23* 

Brass Coupling Hose only 

7.5 m (25 ft) GH-26-7 GH-23-7 GHB-26-7 GHB-23-7 – 

10 m (33 ft) GH-26-10 GH-23-10 GHB-26-10 GHB-23-10 – 



25 m (82 ft) Roll – – – – GHR-25 

50 m (165 ft) Roll – – – – GHR-50 

01 02 03 04 05 06 


01 G-MATE High performance coupling type 26* (blue) incl. 9 mm hose spout K-26 

02 G-MATE High performance coupling type 23* (green) incl. 9 mm hose spout K-23 

03 G-MATE Brass coupling type 26* incl. 9 mm hose spout KB-26 

03 G-MATE Brass coupling type 23* incl. 9 mm hose spout KB-23 

04 G-MATE Connecting nipple/¼“ type 26* Brass nickel-plated N-26 

04 G-MATE Connecting nipple/¼“ type 23* Brass nickel-plated N-23 

05 G-MATE Connecting nipple/¼“ type 26* Brass NB-26 

05 G-MATE Connecting nipple/¼“ type 23* Brass NB-23 

06 Water separator ¼“/¼“ WS-10 

One handed usage. 

The G-MATE high performance 

coupling can be operated with 

one hand. Hidden within the 

2-component plastic sleeve is 

cutting edge valve technology 

permitting flow rates of up to 

2150 l/min (K-26) and 950 l/ 

min (K-23) with low coupling 

forces. 



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G-MATE Breath 1000 

by Dräger ® 

Single filter half mask 

The exhalation valve at the bottom is typical for this half mask. The climate within the mask is much 

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all purposes. 

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Compatible with most protection goggles and helmets 

Easily adjustable head strap 

Many different kinds of filter connectors provide ideal protection 

Easy cleaning due to machine-washable materials 

Lightweight and high wearing comfort 

Many different sizes for a perfect fit 

Set including charcoal filter type CE0158 A2-P2 D 

(EN 14387:2004, AS/NZS 1716, Lic No. 1346) 

Comes in a convenient and hygienic plastic box 

Complete set EHB-1000 

Replacement filter, 1 item FB-1000 

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G-MATE Breath 2000 

also by Dräger ® 

Twin filter half mask 

The new maintenance-free Dräger half mask is designed for those 

seeking low-priced, yet convenient breathing protection. Two bayonet 

connectors on the side allow use of the Dräger-X-plore er-X-plore filter series. 

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Compatible with most protection goggles and helmets s 

Easily adjustable head strap 

Many different kinds of filter connectors, providing ideal eal protection 

Easy cleaning due to machine-washable materials 

Lightweight and high wearing comfort 

Set includes 2 bayonet charcoal filters type CE0158 A2-P3 D 

(EN 141:2000, AS/NZS 1716, Lic No. 1346) 

Comes in a convenient and hygienic plastic box 

Complete set ZHB-2000 

Replacement filters, 2 items FB-2000 

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Airless & Airspray systems. 

Haukadalur, Iceland. Deep under the 

soil, water runs down scalding rocks. 

Wohin man auch sieht – die Natur schwelgt in Far- 

Steam rises and slowly puts pressure 

on the water column above. Suddenly, 

the critical value is reached and 

hundreds of liters of water are instantly 

be. Für den Transport von Farbstoffen von der Knolle 

blown 20 to 30 meters into the air. This 

phenomenon occurs every 10 minutes 

at the famous Strokkur Geyser. 

– wie z. B. bei der roten Beete – bis in die Blattspit- 

zen hat sie sich dabei mitunter komplizierte Mecha- 

nismen ausgedacht. Wir haben es uns etwas ein- 

facher gemacht. Bei uns geht das auf Knopfdruck. 

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That would be too unreliable for our purposes. 

That is why our Airless and Airspray systems 

provide a constant pressure, between 

150 and 500 bar, depending on the system. 

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33:1 

AIRLESS spraying technique 

up to 500 bar 

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the spray gun at high pressure. This environmentally friendly and economical spraying method is ideal, especially when 

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it under high pressure to the Airless spray gun. A specially formed spray tip provides for very fine and airless atomization 

and guarantees high coating thickness in one pass. You can use materials of high viscosity and therefore save a lot of 

solvent. Due to its pneumatic operation, the whole system is explosion-proof 

AIRSPRAY technique up to 250 bar 

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is transferred to the spray gun under high pressure (although only up to max. 250 bar). Due to the regulated supply 

of compressed air to the spray jet, it produces a soft and controllable stream with minimal overspray. 

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HOTFLOW spraying technique 

up to 450 bar 

A flow heater heats up the paint to the desired temperature. The use of solvents in order to change the viscosity is ther 

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times and perfect AIRLESS surfaces. 

Pressure conversion 

The pressure conversion shows in which ratio the fluid pump transforms the incoming air pressure to hydraulic pressure. 

The hydraulic pressure is responsible for the transport of the fluid to the spray gun. For example, a fluid pump with a 

pressure conversion ratio of 33:1 generates up to max. 264 bar out of 8 bar incoming pressure.

G-MATE 

AIRLESS, AIRSPRAY, 

& HOTFLOW SYSTEMS 

Would you like to assemble your own Airspray or Airless system? 

On the following pages, you will find our compact G-MATE AIRSPRAY/ 

AIRLESS program. Due to the diversity possible, only a selection of possible 

specifications and combinations are illustrated. 

We are able to supply you with many different combinations – please 

get in touch with us for individual advice. 

First, you need to decide between the G-MATE fluid pumps, Giant L and 

Giant XL. Next, you choose the desired spray gun and nozzle set. On 

the last page of this product line, you will find hoses and accessories. 

All connectors fit the G-MATE Plug Spray System. 

All G-MATE systems (up to 32:1 pressure conversion ratio) are configured for AIRSPRAY as well as AIRLESS methods. 

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Giant L 

AIRLESS & AIRSPRAY SYSTEM 

Compact and sophisticated 

The small numbers of components in the system are easy to assemble and assure faster maintenance due to the use of direct screw connections. A dual-action 

pump with fixed and pre-stressed casing is at the heart of the system. The premium material used for all components, as well as the self-adjusting casing, decreases 

the wear and the maintenance rate. The rugged body and new gasket system increase operational reliability. You can hardly feel the pulsation due to upstroke 

reverses. The GIANT L (including a 20-liter pail) is supplied in stainless material; all other GIANT systems are supplied in an acid-resistant rust-resistant construction. 

Therefore, the whole system is very well suited to use with water-based paints. 

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Complete system including cart. Complete system including 2-liter pail.

A closed lubrication chamber separates the air motor from the fluid pump. The lubricant prevents paint from drying on the piston 

rod and protects the casing. Due to the use of hard-chromed dual pistons, tungsten carbide valve seats and stainless steel balls the 

service life is very long. The double filter system (air strainer and high-pressure filter) assures trouble-free operation. 

Areas of application: 

Furniture industry, carpentry shops, machine and automobile industry, paint and coating shops 

Note: 

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Model 

Basic equipment of the GIANT L system: 

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High pressure pump 

High pressure filter including standard sieve M150 

1/4“ withdrawal of material and relief valve 

Dual air regulator up to 22:1 pressure ratio 

or simple pressure regulator 

Safety valve 

Direct strainer including air strainer V2A 

1 bottle of lubricant 

Manual and spare parts list 

Optionally including 20-liter pail or mounted on cart 

Pressure 

conversion 

Max. air inlet pressure 

(Max. operating pressure) 

Max. flow rate 

l/min (cft) Suitable for Order No. 

GIANT L 3033B pail 33 : 1 8 bar (264 bar) 3.0 (0.11) AIRLESS GL-3033-B 

GIANT L 4222B pail 22 : 1 8 bar (176 bar) 4.2 (0.15) AIRSPRAY GL-4222-B 

GIANT L 4233B pail 33 : 1 8 bar (264 bar) 4.2 (0.15) AIRLESS GL-4233-B 

GIANT L 3033F cart 33 : 1 8 bar (264 bar) 3.0 (0.11) AIRLESS GL-3033-F 

GIANT L 4222F cart 22 : 1 8 bar (176 bar) 4.2 (0.15) AIRSPRAY GL-4222-F 

GIANT L 4233F cart 33 : 1 8 bar (264 bar) 4.2 (0.15) AIRLESS GL-4233-F 

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Giant XL 

AIRLESS, AIRSPRAY & HOTFLOW SYSTEM 

The Dream machine 

The whole system is easy to assemble; there is no need for 

special tools. Long-lasting materials reduce the wear and 

maintenance rates to a minimum. All models of the GIANT XL 

�� ½“ maintenance units. 

The dual action pump, including fixed and pre-stressed 

casing, is again the heart of the system. The GIANT XL 

enables you to use several guns at once and you can hardly 

feel the pulsation due to upstroke reverses. The double 

filter system (air strainer and high-pressure filter) assures a 

trouble-free operation. Due to the use of hard-chromed dual 

pistons, tungsten carbide valve seats and stainless steel balls 

the service life is very long. Die GIANT XL is supplied in an 

acid-resistant and rust-resistant construction, mounted on a 

cart. This makes it very well suited to water-based paints. 

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The G-MATE GIANT XL is an extremely versatile and high-grade pump program for almost all applications. Configurable for 

large as well as small surfaces just as easily as for elements including edges and angles or other freeform components. 

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Areas of application: 

Ideal for the metal and woodworking industries, as well as for paint and coating shops and handicrafts enterprises. 

Basic equipment of the GIANT XL system: 

� High-pressure pump 

� High-pressure filter including standard sieve M100, 2x withdrawal 

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� Dual air regulator up to 32:1 pressure ratio or simple pressure regulator 

� Safety valve 

� Induction line NW20 (11032F) and/or NW13 (65527F) 

complete with air strainer M30/150 

� 1 bottle of lubricant + 1 bottle of pneumatic oil 

� Manual and spare parts list 

� Mounted on a cart 

� Optionally custom-built, including wall-mounting, tripod pail or filling funnel 

Model 

The HOTFLOW edition includes: 

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Flow heater (max. 450 bar, 6500 psi) 

Temperature display, return valve 

In addition to our HOTFLOW edition, we recommend: 

HOTFLOW accessory package 

AIRLESS spray gun AL-500-HF, 2x paint hoses NW6/410 bar/7.5 m, 

1x paint hose NW4/410 bar/1.0 m, 1 return manifold 3x ¼� 

Pressure 

conversion 

Max. air inlet pressure 

(Max. operating pressure) 

Max. flow rate 

l/min (cft) Suitable for Order No. 

GIANT XL 6552F 52 : 1 8 bar (416 bar) 6.5 (0.11) AIRLESS GXL-6552-F 

GIANT XL 11032F 32 : 1 8 bar (256 bar) 11.0 (0.15) AIRLESS - AIRSPRAY GXL-11032-F 

GIANT XL 6552 HOTFLOW 52 : 1 8 bar (416 bar) 6.5 (0.15) AIRLESS - HOTFLOW GXL-6552-HF 

GIANT XL 11032 HOTFLOW 32 : 1 8 bar (256 bar) 11.0 (0.11) AIRLESS - AIRSPRAY-HOTFLOW GXL-11032-HF 

GIANT XL HOTFLOW 

Accessory package 

AIRLESS - HOTFLOW P-500-HF 

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G-MATE AIRLESS SPRAY GUNS 

Large surface coverage, high coating thickness 

34 

* 

* 

* 

* Spray guns are delivered without reversible 

tips and without reversible tip inserts. You will 

find these on the following page. 

G-MATE AL-250 

AIRLESS Spray gun 

The convenient Airless spray gun with easily accessible 2-finger trigger is well suited to fine finishes and large surface 

coverage. Due to ball-bearing swivels, the maneuverability is ideal. The G-MATE AL-250 is suitable for all popular Airless 

systems. Nozzle connecting thread: 11/16“, up to 250 bar. 

Order No.: AL-250 

G-MATE AL-500 

AIRLESS High-performance gun 

This gun is designed for coating large surfaces and working with protective gloves. It includes a ball-bearing swivel and 

an easily accessible 4-finger trigger. Nozzle connecting thread: 11/16“, up to 500 bar. 

Order-No.: AL-500 

G-MATE AL-500-HF 

HOTFLOW AIRLESS High-performance gun 

Due to the 4-finger trigger and front inlet, this high-performance spray gun is specially recommended for zinc coatings 

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from stainless steel, this gun is ideal for use with water-based paints. The front inlet prevents the heating of components 

that are touched by the hand - making this gun ideal for the HOTFLOW hot spray method of application. 

Nozzle connecting thread: 11/16“, up to 500 bar. 

Order No.: AL-500-HF 

Recommendation: For constant material temperatures, we suggest the hot spray circulation system with return 

manifold, such as our G-MATE HOTFLOW Accessory Package: AIRLESS spray gun AL-500-HF, 2x paint hoses NW6/410 

bar/7.5m, 1x paint hose NW4/410 bar/1.0 m, 1 return manifold 3x 1/4“. 

Order No. P-500-HF

G-MATE AIRLESS REVERSIBLE TIPS 

Certified for up to 500 bar (7250 psi) 

All our 

G-MATE AIRLESS 

spray tips t are designed 

as reversible reve 

tips. 

Tip orifice orifice Tip orifice orific 

in mm in inches Spray angle 

Spray width 

in mm 

Order 

numbers 

Which tip is best for which material? Please let us advise you! 

Tip orifice 

in mm 

The reversible tip insert serves for the 

attachment of the reversible tip to your 

G-MATE Airless spray gun. It is suitable for 

all Airless spray guns using a 11/16“ adapter 

(also those from other manufacturers). 

Order No.: WS-500 

Tip orifice 

in inches Spray angle 

Spray width 

in mm 

Order 

numbers 

0.23 0.009 40 200-250 AL-023-40 0.58 0.023 40 200-250 AL-058-40 

0.28 0.011 20 100-125 AL-028-20 0.58 0.023 50 250-300 AL-058-50 

0.28 0.011 30 150-175 AL-028-30 0.58 0.023 60 300-350 AL-058-60 

0.28 0.011 40 200-250 AL-028-40 0.58 0.023 80 400-450 AL-058-80 

0.28 0.011 50 250-300 AL-028-50 0.63 0.025 40 200-250 AL-063-40 

0.28 0.011 60 300-350 AL-028-60 0.63 0.025 50 250-300 AL-063-50 

0.33 0.013 20 100-125 AL-033-20 0.63 0.025 60 300-350 AL-063-60 

0.33 0.013 30 150-175 AL-033-30 0.63 0.025 80 400-450 AL-063-80 

0.33 0.013 40 200-250 AL-033-40 0.68 0.027 40 200-250 AL-068-40 

0.33 0.013 50 250-300 AL-033-50 0.68 0.027 50 250-300 AL-068-50 

0.33 0.013 60 300-350 AL-033-60 0.68 0.027 60 300-350 AL-068-60 

0.38 0.015 20 100-125 AL-038-20 0.68 0.027 80 400-450 AL-068-80 

0.38 0.015 30 150-175 AL-038-30 0.79 0.031 40 200-250 AL-079-40 

0.38 0.015 40 200-250 AL-038-40 0.79 0.031 50 250-300 AL-079-50 

0.38 0.015 50 250-300 AL-038-50 0.79 0.031 60 300-350 AL-079-60 

0.38 0.015 60 300-350 AL-038-60 0.79 0.031 80 400-450 AL-079-80 

0.43 0.017 20 100-125 AL-043-20 0.89 0.035 40 200-250 AL-089-40 

0.43 0.017 30 150-175 AL-043-30 0.89 0.035 50 250-300 AL-089-50 

0.43 0.017 40 200-250 AL-043-40 0.89 0.035 60 300-350 AL-089-60 

0.43 0.017 50 250-300 AL-043-50 0.89 0.035 80 400-450 AL-089-80 

0.43 0.017 60 300-350 AL-043-60 0.99 0.039 40 200-250 AL-099-40 

0.48 0.019 20 100-125 AL-048-20 0.99 0.039 50 250-300 AL-099-50 

0.48 0.019 30 150-175 AL-048-30 0.99 0.039 60 300-350 AL-099-60 

0.48 0.019 40 200-250 AL-048-40 0.99 0.039 80 400-450 AL-099-80 

0.48 0.019 50 250-300 AL-048-50 1.04 0.041 40 200-250 AL-104-40 

0.48 0.019 60 300-350 AL-048-60 1.04 0.041 50 250-300 AL-104-50 

0.53 0.021 20 100-125 AL-053-20 1.04 0.041 60 300-350 AL-104-60 

0.53 0.021 30 150-175 AL-053-30 1.04 0.041 80 400-450 AL-104-80 

0.53 0.021 40 200-250 AL-053-40 1.09 0.043 40 200-250 AL-109-40 

0.53 0.021 50 250-300 AL-053-50 1.09 0.043 50 250-300 AL-109-50 

0.53 0.021 60 300-350 AL-053-60 1.09 0.043 60 300-350 AL-109-60 

0.53 0.021 80 400-450 AL-053-80 1.09 0.043 80 400-450 AL-109-80 

35

G-MATE AIRSPRAY 

Spray gun AM-250 

High surface area coverage combined with a first-class finish! 

36 

High-performance spray gun 

provided with a new spraying system. 

This repair-friendly spray gun is very suitable for perfect atomization of high- 

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spray stream, soft and even spray pattern and major time-saving are all 

characteristics of this gun. 

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Max. material pressure: 250 bar 

Air inlet pressure: 2.5 bar 

Jet type: flat/round 

Separated flat and round jet regulation 

Stainless steel tip and needle 

Freely adjustable spray stream and atomization 

Ideal centering position 

Weight: 620 g 

Also applicable as AIRLESS spray gun (up to 250 bar) 

Order No. AM-250 The spray gun is delivered without spray tips!

Spray tips for the AM-250 

Spray angle 

Tip size 

in mm 

Tip size 

in inch 

Spray width at about 

300 mm distance Order numbers 

20 0.18 0.007 100 - 125 mm AM-250-2018 

30 0.18 0.007 150 - 175 mm AM-250-3018 

40 0.18 0.007 200 - 250 mm AM-250-4018 

20 0.23 0.009 100 - 125 mm AM-250-2023 

30 0.23 0.009 150 - 175 mm AM-250-3023 

40 0.23 0.009 200 - 250 mm AM-250-4023 

50 0.23 0.009 250 - 300 mm AM-250-5023 

60 0.23 0.009 300 - 350 mm AM-250-6023 

20 0.28 0.011 100 - 125 mm AM-250-2028 

30 0.28 0.011 150 - 175 mm AM-250-3028 

40 0.28 0.011 200 - 250 mm AM-250-4028 

50 0.28 0.011 250 - 300 mm AM-250-5028 

60 0.28 0.011 300 - 350 mm AM-250-6028 

20 0.33 0.013 100 - 125 mm AM-250-2033 

30 0.33 0.013 150 - 175 mm AM-250-3033 

40 0.33 0.013 200 - 250 mm AM-250-4033 

50 0.33 0.013 250 - 300 mm AM-250-5033 

60 0.33 0.013 300 - 350mm AM-250-6033 

20 0.38 0.015 100 - 125 mm AM-250-2038 

30 0.38 0.015 150 - 175 mm AM-250-3038 

40 0.38 0.015 200 - 250 mm AM-250-4038 

50 0.38 0.015 250 - 300 mm AM-250-5038 

60 0.38 0.015 300 - 350 mm AM-250-6038 

20 0.43 0.017 100 - 125 mm AM-250-2043 

30 0.43 0.017 150 - 175 mm AM-250-3043 

40 0.43 0.017 200 - 250 mm AM-250-4043 

50 0.43 0.017 250 - 300 mm AM-250-5043 

60 0.43 0.017 300 - 350 mm AM-250-6043 

Which tip is best for which material? Please let us advise you! 

37

ACCEESSORIES 

AIRLESS, AIRSPRAY & HOTFLOW SPRAY GUNS 

38 

Gun extensions for G-MATE AIRLESS Length in Type of 

spray guns AL-500 and AL-500-HF cm construction Order No. 

20 

straight PV-20 

40 


100 10 


200 20 


30 straight/90° angle nozzle PV-30-D 

10 

swivel head PV-S-10 

20 


30 


40 


50 


180° swivel head PV-SK-180 

Amount Order No. 

Nozzle cleaning needle 1 item DRN-1 

Nozzle cleaning needle 12 items DRN-12 

Filter catridges atridges for 

G-MATE E AIRSPRAY gun 

AM-250 

Mesh Color Order No. 

50 

white AM-EF-M50 

100 

yellow AM-EF-M100 

150 red AM-EF-M200 200 

Filter catridges atridges for 

G-MATE E AIRSPRAY guns 

(also HOTFLOW) Mesh M Color Order No. 

30 green AL-EF-M30 

60 white AL-EF-M60 

100 yellow AL-EF-M100 

150 blue AL-EF-M150 

200 red AL-EF-M200

G-MATE HIGH PRESSURE HOSES 

AND FILTERS FOR GIANT-FLUID PUMPS 

Max. 

pressure 

Length in 

meters Order No. 

High-pressure paint hose up to 410 bar 7.5 HMS-75 

High-pressure paint hose up to 410 bar 15 HMS-150 

CAUTION! 

You will need a further high-pressure hose for the AIRSPRAY-system, 

which supports the air-assisted atomization. 

You will find these on page 23 – please choose the same length as for 

the high-pressure paint hose. 

Filter inserts for Giant L fluid pumps 

Screen wire: stainless steel, retainer: plastic 

MESH Color Order No. 

40 blue FE-M40-L 

50 orange FE-M50-L 

70 yellow FE-M70-L 

100 black FE-M100-L 

150 red FE-M150-L 

200 white FE-M200-L 

Filter inserts for Giant XL fluid pumps 

Screen wire: stainless steel, retainer: plastic 

MESH Color Order No. 

20 green FE-M20-XL 

30 blue FE-M30-XL 

50 orange FE-M50-XL 

70 yellow FE-M70-XL 

100 black FE-M100-XL 

150 red FE-M150-XL 

200 white FE-M200-XL 

39

Pressure tanks and diaphragmpumps. 

40

Wherever you look – Mother Nature wallows in 

color. She has thought of complicated mechanisms 

to transport colors – for example - from 

the base of the beetroot to the top of the leaf. 

We have made it a little easier, at the press of 

a button. 

41

The wonder weapon 

Our pressure tank and diaphragm pump gun 

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42 

3/8“ color hose adapter 

Fine homogeneous G-MATE atomization with very low overspray 

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HV-305 gun 


mm (inch) 

Hose packaging incl. air pressure hose 1/4“ 

and color hose 3/8“ suitable for G-MATE system Order No. 

1.8 m (6 ft) AP-2 

2.5 m (8.2 ft) AP-3 

5.0 m (16.4 ft) AP-5 

7.5 m (25 ft) AP-8 

15 m (50 ft) AP-15 


l/min (cfm) 


bar (psi) Order No. 

Incl. 1.2 mm nozzle size 300 (11.8) 250 (8.8) 1-3 (15-42) HV-305-12 

Incl. 1.4 mm nozzle size 305 (12.0) 260 (9.2) 1-3 (15-42) HV-305-14 

Incl. 2.2 mm nozzle size 330 (12.6) 260 (9.2) 1-3 (15-42) HV-305-22

HVLP GUN 305 



20 onwards 

On this and the following two pages, you will find everything to assemble your complete pressure tank and 

diaphragm pump system. On this page, you can choose your desired spray gun and the color and air pressure 

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All connectors are suitable for the G-MATE Plug Spray System. 

43

Spare parts 

for color pressure tanks 

01 02 03 04 

05 06 07 08 

44 


01 Lid gasket for CT-10 CT-10-30 

02 Replacement color tube CT-10 CT-2-50 

03 Regulation unit completely for CT-10 CT-10-40 

04 Filter for color tube CT-10 (2 items) CTF-10-5 


05 Lid gasket for CT-2 CT-2-30 

06 Replacement color tube CT-2 CT-2-40 

07 Regulation unit completely for CT-2 CT-2-50 

08 Filter for color tube CT-2 (5 items) CTF-2-5

G-MATE color pressure tanks 

The right choice for large surfaces 

G-MATE 

color pressure tank CT-2 

Color pressure tank made of solid aluminum. 

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Weight only 1.1 kg 

Max. operating pressure 7 bar (100 psi) 

Safety valve 

Pressure regulator 

Order No. CT-2-00 

G-MATE 

color pressure tank CT-10 

Color pressure tank made of solid aluminum. To assure an easy cleaning 

procedure the tank has a special non-adhesive coating inside and outside. 

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Capacity: 10 liters (2.6 gal) 

Weight only 5.4 kg 

Max. operating pressure 7 bar (100 psi) 

Safety valve 

Pressure regulator 

Order No. CT-10-00 

45

G-MATE Double diaphragm pumps 

Double Heart L/XL 

Reliable and low-priced double diaphragm pumps for low and high viscosity materials. Ideal wherever large 

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yachts. The pumps are also highly suitable to pump fluids in other areas of application. 

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46 

Color pressure regulation, including pulsation damper 

Pump pressure regulation with gauge 

Color filter container made of stainless steel 

including 100-mesh filter cartridge (initial set) 

High-class ball valves at all inlets and outlets 

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Stand 

You will find spray guns 

and color pressure 

hoses on page 42 

Technical data 3/8“ Double-Heart L 1/2“ Double-Heart XL 

Transmission ratio 1 : 1 1 : 1 

Max. supply rate (l/min) 11 24 

Max. supply rate per cycle (ccm) 53.5 76 

Max. operating pressure 7 bar (100 psi) 7 bar (100 psi) 

Max. operating temperature 100° C (212° F) 100° C (212° F) 

Paint inlet 3/8" PT 1/2" PT 

Paint outlet 3/8" PT 1/2" PT 

Weight incl. stand 3.6 kg 4.0 kg 

Dimensions incl. stand in cm L184xW144xH234 mm L175xW130xH207 mm 

Color pressure regulators with pulsation damper 

Color filter container made of stainless steel

D ouble Heart XL D ouble Heart L 

Filter cartridges 

(optionally) Order No. 

Filter cartridge 60 mesh DH-F-060 





Robust and indestructible! 

The pumps consist of a robust die-cast aluminum body. A screwed 

construction allows for easy maintenance as well as simple replacement of 

the durable non-adhesive diaphragms. It also resists vibration and prevents 

leakage. 

47

Compressors. 

Constant dripping wears away the stone, 

constant wind flattens the groove. In short: It 

all depends on a continuous and high 

pressure. With up to 10 bar and an 

output of up to 435 liters of air per 

minute, our compressors are 

able to defy the westerly 

– at least figuratively… 

48 

5 m

5 mm 

49

G-MATE Mobile 

Gasoline engine compressor KT-146-M 

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Additional pressure tank DT-16 

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Applicable everywhere 

Very compact construction 

High air capacity 

Weight only 16.4 kg (without additional tank) 

3-liter pressure tank in the frame 

1.1 PS economic 4-stroke motor 

Pressure display for tank 

Pressure regulator including pressure display 

Compressed air coupling 

Hose support 

Modular pressure tank 16 liters 

For model KT-146-M and KT-230-E 

Extension of tank capacity (3 to 19 liters) 

Lightweight and compact construction 

Incl. hose connection 

Name 

Effective air 

quantity 

Volume 

of tank PS 

Max. operating 

pressure 

Electric compressor 230 3 2.5 8 

Gasoline engine compressor 146 3 1.1 8 

Extension tank – 16 – 10

G-MATE mobile 

Electric motor compressor KT-230-E 

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High air capacity 

Weight only 22.6 kg (without additional tanks) 

3-liter pressure tank in the frame 

Pressure display for tank 

Pressure regulator including pressure display ay 

Compressed air coupling 

Hose support 

230 V 

Also ideal for 

our MINI-MATE 

Page 12 

Motor Oil Dimensions Weight Order No. 

230 V without 44x38x45 22.6 KT-230-E 

Gasoline without 44x40x45 16.4 KT-146-M 

– – 52x38x23 11.2 DT-16 

51

G-MATE mobile high-performance 

compressor KF-435-E 

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Conveniently rollable 

Large storage space 

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2 connectors for compressed air tools 

1 connector including oil extractor 

and pressure regulator for spray guns 

Name Eff. air quantity Tank volume PS 

Max. operating 

pressure Motor Dimensions Weight Order No. 

Electric compressor 435 15 3 10 230 V 67x58x55 cm 63 kg KF-435-E

Power Package 

You can run all G-MATE spray guns 

and the complete G-MATE GIANT L 

and GIANT XL AIRLESS & AIRSPRAY 

systems with this compressor. 

53

Airbrush. 

54

Delicate webs made with infinite precision and moist 

with dew announce an Indian summer and incipient 

autumn. Who can compete with spiders in creating 

such a delicate piece of art? Well, maybe the guy 

who sells candyfloss at a fair, but apart for him 

– who can do that? You! Of course, you 

will need equipment from G-MATE… 

55

G-MATE 

Airbrush guns in the STORM series 

56 

HURRICAN-05 

The all-rounder among the suction cup airbrush guns. Due to the easy-to-change 

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controller completes the configuration. 

Nozzle size 0.5 mm 

Inlet pressure 0.7-2.4 bar 

Cup size 22/22 ml 

Configuration double action 

Order No. gun HURRICAN-05 

Order No. nozzle set HUR-05 

ORKAN-035/-05/-07 

The airbrush gun for professionals. Due to its ergonomic handle, the gun fits 

perfectly in your hands. It is made for people who place emphasis on comfort and 

perfect handling. Thanks to the practical cup attachment, it is possible to spray 

from any angle. A 7 ml and 2 ml cup are included in the delivery. A precision paint 

flow controller completes the configuration. 

Nozzle size 0.35 mm 0.5 mm 0.7 mm 

Inlet pressure 0.7-2.4 bar 0.7-2.4 bar 0.7-2.4 bar 

Cup size 7/2 ml 7/2 ml 7/2 ml 

Configuration double action double action double action 

Order No. gun ORKAN-035 ORKAN-05 ORKAN-07 

Order No. nozzle set ORK-035 ORK-05 ORK-07

Typhoon-02 

The Typhoon-02 is the smallest airbrush gun by G-MATE. It is most suitable for finest of 

airbrush work, for example nail art. Even with a low inlet pressure, you will achieve a 

perfect atomization. A precision paint flow controller completes the configuration. 


Inlet pressure 1-2.4 bar 

Cup size 2 ml 


Order No. gun TYPHOON-02 

Order No. nozzle set TYP-02 

Mistral-03 

The Mistral-035 is the right choice when only a low inlet pressure is available. 

It is most convincing due to the finest atomization. A precision paint flow controller 

completes the configuration. 


Inlet pressure 0.7-2.4 bar 

Cup size 7 ml 


Order No. gun MISTRAL-03 

Order No. nozzle set MIS-03 

Tornado-03 

The Tornado-03 is the all-rounder among the airbrush guns. Due to the 0.3 mm nozzle 

outlet you can use most kinds of paints without any difficulty. Thanks to the practical 

cup attachment, it is possible to spray from every angle. Two 7 ml cups are included in 

the delivery. A precision paint flow controller completes the configuration. 


Inlet pressure 1-2.4 bar 

Cup size 7 ml 


Order No. gun TORNADO-03 

Order No. nozzle set TOR-03 

57

G-MATE 

Airbrush compressors of the STORM series 

MK-16 

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guns. Even beginners achieve perfect spraying results thanks to the gauge and the 

water separator. 

Order No. MK16-3 

58 

Provided air quantity 16 liters/minute 

Automatic switch off Yes, at 4.5 bar 

Pressure display Yes 

Water separator Yes 

Pressure regulator Yes 

Performance 70 Watt 

Electrical connection 220 V/50 Hz

You can put up to four guns 

into the hanger. Simply affixes 

to a tabletop. 

Order No. AH-4 

The practical system serves for the cleaning 

or spray-out of the gun. The paint mist is 

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Order No. SO-3 

MK-10 

Nowadays this little piece of art ranks among the latest style icons. 

It only measures 14 cm in height. The G-MATE mini airbrush 

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low price but do not want to save on design. 

Order No. MK-10-2 

Provided air quantity 10 liters/minute 

Performance 70 Watt 

Electric connection 230 V/50 Hz 

High flexibility is a characteristic of the 

reinforced air hose. At both ends of the 

hose you will find 1/8“ connectors. 

Length: 3m 

Order No. GS-3 

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including nipple connection 1/8“. 

Order No. KN-18 

59

Just like the waters of a river, 

data packets seek the path of 

least resistance in the internet. 

Contemplating a watercourse is 

very apt, especially when you 

regard the mostly flat estuary 

of a river, which often widens 

into a delta. How do data packets 

react as soon as several 

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they divide? Do they pause for a moment because they cannot 

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the left overtake the ones from the right? To be honest – we 

do not know and for trouble-free functionality of our eCommerce 

system, it does not really matter. What matters to us is that 

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See you soon at www.g-mate.com 

61

Made in Germany 

Or, about the way we work in Germany. 

All products shown are developed and mainly produced in Germany. Components 

produced overseas also breathe the spirit of German engineering, 

produced according to German standards. In other words, we only hand over 

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Whenever we are developing a new product, we proceed cautiously. In the 

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a desire that it will still work in 100 years time… 

A small story from astronautics illustrates the expectations placed upon us, 

which we are more than willing to fulfill: The Germans were meant to produce 

a thread for the international space station ISS, as the connecting element to a 

Russian component. The specifications came from Russia: the thread may only 

differ in width by one hundredth of a millimeter. The Germans produced the 

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of a millimeter would have been enough. The Russian engineer said: “We only 

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63

Misprints, errors and all rights reserved. Copyright © G-MATE AG 

G-MATE AG 

Rapsacker 2 

23556 Lübeck 

Germany 

Phone +49 451 88 99 100 

Fax +49 451 88 99 10 11 

Email info@g-mate.de 

Web www.g-mate.com

german spray technology - G-mate AG

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