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Glow Plugs - DENSO diesel

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6<br />

7<br />

8<br />

9<br />

10<br />

Missing probe<br />

GB<br />

Cause<br />

• Ignition unit failure<br />

• Direction or regularity of fuel jet incorrect<br />

• Wrong spraying position caused by faulty<br />

sealing<br />

• Function or timing fault in injection unit<br />

• Thread damage to opening of cylinder head<br />

where <strong>Glow</strong> Plug is installed<br />

• <strong>Glow</strong> Plug insufficiently tightened causing<br />

plug to sit incorrectly<br />

Probe touching body of <strong>Glow</strong> Plug<br />

Cause<br />

• Over-tightened torque<br />

• Wrong tool used<br />

• Thread damage to opening of cylinder head<br />

Holes in probe / cracks /<br />

melting next to body of <strong>Glow</strong> Plug<br />

Cause<br />

• Failure of ignition unit<br />

• Direction or regularity of fuel jet incorrect<br />

• Wrong spraying position caused by faulty<br />

sealing<br />

• Function or timing fault in injection unit<br />

• Thread damage to opening of cylinder head<br />

where <strong>Glow</strong> Plug is installed<br />

• <strong>Glow</strong> Plug insufficiently tightened causing<br />

plug to sit incorrectly<br />

Cause<br />

• Failure of ignition unit<br />

• Direction or regularity of fuel jet incorrect<br />

• Wrong spraying position caused by faulty<br />

sealing<br />

• Injection pump operation / timing failure<br />

Broken / Bent power terminal<br />

Cause<br />

• Over-tightened torque<br />

• Wrong tool used<br />

• Thread damage to opening of cylinder head<br />

Solution<br />

• Check you are using the correct ignition<br />

unit for the vehicle model<br />

• Check the ignition unit is correctly installed<br />

• Check the <strong>Glow</strong> Plug installation point for<br />

carbon deposits<br />

• Check timing of injection pump<br />

• Check the opening of cylinder head for<br />

thread damage / carbon fouling<br />

Solution<br />

• Check the opening of cylinder head for<br />

thread damage / carbon fouling<br />

• Check <strong>Glow</strong> Plug torque<br />

Solution<br />

• Check you are using the correct ignition<br />

unit for the vehicle model<br />

• Check the ignition unit is correctly installed<br />

• Check the <strong>Glow</strong> Plug installation point for<br />

carbon deposits<br />

• Check the opening of cylinder head for<br />

thread damage / carbon fouling<br />

• Check timing of injection pump<br />

Carbon deposits between probe and body of <strong>Glow</strong> Plug<br />

Solution<br />

• Check you are using the correct ignition<br />

unit for the vehicle model<br />

• Check the ignition unit is correctly installed<br />

• Check the <strong>Glow</strong> Plug installation point for<br />

carbon deposits<br />

• Check the opening of cylinder head for<br />

thread damage / carbon fouling<br />

• Check timing of injection pump<br />

Solution<br />

• Check the opening of cylinder head for<br />

thread damage / carbon fouling<br />

• Check <strong>Glow</strong> Plug torque<br />

<strong>DENSO</strong> EUROPE BV 17<br />

Fault Diagnosis

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