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Wiring and troubleshooting.pdf - Spooled up Racing

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ON-BOARD"DIAGNOSTICS II SYSTEM [TSGO] 2-7<br />

8. Diagnostics for Engine Starting Failure<br />

{<br />

__<br />

® @@<br />

-H _ _ ___ ____ _ (2200rCC)<br />

G: CRANKSHAFT POSITION SENSOR<br />

CIRCUIT<br />

WIRING DIAGRAM:<br />

_ <br />

__<br />

Shield joint<br />

connector<br />

(1800 cc)<br />

@ @<br />

@<br />

t---Crankshaft<br />

position<br />

, . sensor<br />

Crankshaft<br />

sprocket<br />

j<br />

i '2TU'"3'4T1J 56<br />

J 7 8 l n<br />

17181920 21 2212324 25 2627 282930]1<br />

<br />

45464748 49 15051 52 5354 555657<br />

71 7273747517677 78798081 82 83<br />

L<br />

L<br />

@<br />

®<br />

rum<br />

@<br />

@<br />

(1800 cc) (2200 cc)<br />

1 2 34<br />

56 78<br />

910 1112<br />

456 1314 1516<br />

H2M1618<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

NOTE:<br />

Check crankshaft position sensor circuit. < Ref. to 2-7<br />

[T10AKO]. ><br />

125


Ii<br />

2-7 [TSHO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

8. Diagnostics fo r Engine Starting Failure<br />

H: CAMSHAFT POSITION SENSOR CIRCUIT<br />

WIRING DIAGRAM:<br />

®<br />

a=iE--------------<br />

®®<br />

(2<br />

_ _ -__ -__ - _<br />

_-__<br />

-_""'"<br />

Shield joint<br />

connector<br />

(1800<br />

@ @<br />

Camshaft<br />

position<br />

sensor<br />

@ ? sprocket<br />

Icamshaft<br />

.<br />

® ®<br />

(1800 (2200<br />

f rL '3'4u 5 6 l '781.1,<br />

17 181920 21 22123 24 25 2627 28 2930\<br />

45 46 47 48 49 150 51 52 53 54 55 5657<br />

71 72 73 74 76 7778 79 80 81 82 83<br />

L<br />

fT'I2bl<br />

rnmm<br />

1 2 3 4<br />

56 78<br />

910 111 :1<br />

13 14 1J 16<br />

H2M1619<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

NOTE:<br />

Check camshaft position sensor circuit. < Ref. to 2-7<br />

[T10AMO]. ><br />

126


ON-BOARD DIAGNOSTICS II SYSTEM [T8HO] 2-7<br />

8. Diagnostics for Engine Starting Failure<br />

MEMO:<br />

127


2-7 [T9AO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

9. General Diagnostic Table<br />

9. General Diagnostic Table<br />

A: GENERAL DIAGNOSTICS TABLE WITH<br />

NONCONFORMITY SYMPTOM FOR ENGINE<br />

NOTE:<br />

Malfunction of parts other than those listed is also possible.<br />

<br />

Symptom<br />

1. Engine stalls during idling.<br />

2. Rough idling<br />

3. Engine does not return to idle.<br />

4. Poor acceleration<br />

S. Engine stalls or engine sags or hesitates at<br />

acceleration.<br />

Problem parts<br />

1) Idle air control solenoid valve<br />

2) Mass air flow sensor<br />

3) Ignition parts (*1)<br />

4) Engine coolant temperature sensor (*2)<br />

S) Crankshaft position sensor (*3)<br />

6) Camshaft position sensor (*3)<br />

7) EGR valve<br />

8) Fuel injection parts (*4)<br />

1) Idle air control solenoid valve<br />

2) Mass air flow sensor<br />

3) Engine coolant temperature sensor (*2)<br />

4) Ignition parts (*1)<br />

S) Air intake system (OS)<br />

6) Fuel injection parts (*4)<br />

7) Throttle position sensor<br />

8) Crankshaft position sensor (*3)<br />

9) Camshaft position sensor (*3)<br />

10) EGR valve<br />

11) Oxygen sensor<br />

12) Fuel pump <strong>and</strong> fuel pump relay<br />

1) Idle air control solenoid valve<br />

2) Engine coolant temperature sensor<br />

3) Accelerator cable (*6)<br />

4) Throttle position sensor<br />

S) Mass air flow sensor<br />

1) Mass air flow sensor<br />

2) Throttle position sensor<br />

3) Fuel injection parts (*4)<br />

4) Fuel pump <strong>and</strong> fuel pump relay<br />

S) Engine coolant temperature sensor (*2)<br />

6) Crankshaft position sensor (*3)<br />

7) Camshaft position sensor (*3)<br />

8) AIC switch <strong>and</strong> AIC cut relay<br />

9) Engine torque control signal circuit<br />

10) Ignition parts (*1)<br />

1) Mass air flow sensor<br />

2) Engine coolant temperature sensor (*2)<br />

3) Crankshaft position sensor (*3)<br />

4) Camshaft position sensor (*3)<br />

S) Purge control solenoid valve<br />

6) EGR valve<br />

7) Fuel injection parts (*4)<br />

8) Throttle position sensor<br />

9) Fuel pump <strong>and</strong> fuel pump relay<br />

128


ON-BOARD DIAGNOSTICS II SYSTEM<br />

[T9AO] 2-7<br />

9. General Diagnostic Table<br />

Symptom<br />

6. Surge<br />

Problem parts<br />

1) Mass air flow sensor<br />

2) Engine coolant temperature sensor (*2)<br />

3) Crankshaft position sensor (*3)<br />

4) Camshaft position sensor (*3)<br />

5) EGR valve<br />

6) Fuel injection parts (*4)<br />

7) Throttle position sensor<br />

8) Fuel pump <strong>and</strong> fuel pump relay<br />

1) Mass air flow sensor<br />

2) Engine coolant temperature sensor<br />

7. Spark knock 3) Knock sensor<br />

4) Fuel injection parts (*4)<br />

5) Fuel pump <strong>and</strong> fuel pump relay<br />

8. After burning in exhaust system<br />

*1: Check ignitor, ignition coil <strong>and</strong> spark plug.<br />

*2: Indicate the symptom occurring only in cold temperatures.<br />

*3: Ensure the secure installation.<br />

*4: Check fuel injector, fuel pressure regulator <strong>and</strong> fuel fi lter.<br />

*5: Inspect air leak in air intake system.<br />

*6: Adjust accelerator cable.<br />

1) Mass air flow sensor<br />

2) Engine coolant temperature sensor (*2)<br />

3) Fuel injection parts (*4)<br />

4) Fuel pump <strong>and</strong> fuel pump relay<br />

129


2-7 [T9BO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

9, General Diagnostic Table<br />

B: GENERAL DIAGNOSTICS TABLE WITH<br />

NONCONFORMITY SYMPTOM FOR<br />

AUTOMATIC TRANSMISSION<br />

Symptom<br />

Starter does not rotate when select lever is in "P" or "N";<br />

starter rotates when select lever is in "R", "D", "3" or "2",<br />

Abnormal noise when select lever is in "P" or "N",<br />

Hissing noise occurs during st<strong>and</strong>ing start.<br />

Noise occurs while driving in "D1",<br />

Noise occUrs while driving in "D2",<br />

Noise occurs while driving in "D3",<br />

Noise occurs while driving in "D4",<br />

Engine stalls while shifting from one range to another.<br />

Vehicle moves when select lever is in "N",<br />

Shock occurs when select lever is moved from "N" to "D",<br />

Excessive time lag occurs when select lever is moved from<br />

li N" to "0".<br />

Shock occurs when select lever is moved from "N" to "R",<br />

Problem parts<br />

1) Inhibitor switch<br />

2) Select cable<br />

3) Select lever<br />

4) Starter motor <strong>and</strong> harness<br />

1) Strainer<br />

2) Duty solenoid C<br />

3) Oil pump<br />

4) Drive plate<br />

5) ATF level too high or too low<br />

1) Strainer<br />

2) ATF level too high or too low<br />

1) Final gear<br />

2) Planetary gear<br />

3) Reduction gear<br />

4) Differential gear oil level too high or too low<br />

1) Final gear<br />

2) Low & reverse brake<br />

3) Reduction gear<br />

4) Differential gear oil level too high or too low<br />

1) Final gear<br />

2) Low & reverse brake<br />

3) Planetary gear<br />

4) Reduction gear<br />

5) Differential gear oil level too high or too low<br />

1) Control valve<br />

2) Lock-<strong>up</strong> damper<br />

3) Engine performance<br />

1) Control unit<br />

2) Inhibitor switch<br />

3) Forward clutch<br />

1) Control module<br />

2) Accumulator ("N" to "D")<br />

3) Control valve<br />

4) ATF deterioration<br />

5) Dropping resistor<br />

1) Control module<br />

2) Control valve<br />

3) Forward clutch<br />

4) Duty solenoid A<br />

5) Forward clutch seal ring<br />

6) Front gasket transmission case<br />

1) Control module<br />

2) Accumulator (4A)<br />

3) Control valve<br />

4) ATF deterioration<br />

5) Dropping resistor<br />

130


ON-BOARD DIAGNOSTICS II SYSTEM [T980] 2-7<br />

9. General Diagnostic Table<br />

Symptom<br />

Excessive time lag occurs when select lever is moved from<br />

liN" to "R".<br />

Vehicle does not start in any shift range (engine stalls).<br />

/<br />

Vehicle does not start in any shift range (engine revving <strong>up</strong>).<br />

Vehicle does not start in "R" range only (engine revving <strong>up</strong>).<br />

Vehicle does not start in "R" range only (engine stalls).<br />

Vehicle does not start in "0", "3" or "2" range only (engine<br />

revving <strong>up</strong>).<br />

Vehicle does not start in "0", "3", "2" or "1" range only<br />

(engine revving <strong>up</strong>).<br />

Vehicle does not tarl in "0", "3", "2" or "1" range only<br />

(engine stalls).<br />

Vehicle starts in "R" range only (engine revving <strong>up</strong>).<br />

Acceleration during st<strong>and</strong>ing starts is poor (high stall rpm).<br />

Acceleration during st<strong>and</strong>ing starts is poor (lOW stall rpm).<br />

Acceleration is poor when select lever is in "0", "3" or "2"<br />

range (normal stall rpm).<br />

Problem parts<br />

1) Control valve<br />

2) Low & reverse clutch<br />

3) Reverse clutch<br />

4) Duty solenoid A<br />

5)<br />

Forward clutch seal ring<br />

6) Front gasket transmission case<br />

1) Parking brake mechanism<br />

2) Planetary gear<br />

1) Strainer<br />

2) Duty solenoid A<br />

3) Control valve<br />

4) Drive pinion<br />

5) Hypoid gear<br />

6) Axle shaft<br />

7) Differential gear<br />

8) Oil pump<br />

9) Input shaft<br />

10) Output shaft<br />

11) Planetary gear<br />

12) Drive plate<br />

13) ATF level too low<br />

14) Front gasket transmission case<br />

1) Select cable<br />

2) Select lever<br />

3) Control valve<br />

4) Low & reverse clutch<br />

5) Reverse clutch<br />

1) Forward clutch<br />

2) B<strong>and</strong> brake<br />

3) Planetary gear<br />

4) Parking brake mechanism<br />

1) Forward clutch<br />

2) One-way clutch (1-2)<br />

1) Forward clutch<br />

1) Reverse clutch<br />

1) Control valve<br />

1) Control valve<br />

2) Forward clutch<br />

3) Reverse clutch<br />

4) ATF level too low<br />

Front gasket transmission case<br />

5)<br />

1) Oil pump<br />

2) Torque converter one-way clutch<br />

3) Engine performance<br />

1) Control module<br />

2) Control valve<br />

3) High clutch<br />

4) Brake b<strong>and</strong><br />

5)<br />

Planetary gear<br />

131


2-7 [T980] ON-BOARD DIAGNOSTICS II SYSTEM<br />

9. General Diagnostic Table<br />

Symptom<br />

Acceleration is poor when select lever is in "R" (normal stall<br />

rpm).<br />

No shift occurs from 1st to 2nd gear.<br />

No shift occurs from 2nd to 3rd gear.<br />

No shift occurs from 3rd to 4th gear.<br />

Engine brake is not effected when select lever is in "3"<br />

range.<br />

Problem parts<br />

1) Control module<br />

2) Overrunning clutch<br />

3) High clutch<br />

4) Brake b<strong>and</strong><br />

5) Planetary gear<br />

1) Control module<br />

2) Vehicle speed sensor 1<br />

3) Vehicle speed sensor 2<br />

4) Throttle position sensor<br />

5) Shift solenoid 1<br />

6) Shift solenoid 2<br />

7) Control valve<br />

8) Brake b<strong>and</strong><br />

1) Control module<br />

2) Control valve<br />

3) High clutch<br />

4) One-way clutch (3-4)<br />

1) Control module<br />

2) Accumulator (3R)<br />

3) ATF temperature sensor<br />

4) Control valve<br />

5) B<strong>and</strong> brake<br />

1)<br />

Inhibitor switch<br />

2) Control module<br />

Throttle position sensor<br />

3)<br />

4) Control valve<br />

5) Shift solenoid 3<br />

Engine brake is not effected when select lever is in "3" or 1) Control valve<br />

"2" range. 2) Overrunning clutch<br />

Engine brake is not effected when select lever is in "1"<br />

range.<br />

Shift characteristics are erroneous.<br />

No lock-<strong>up</strong> occurs.<br />

Parking brake is not effected.<br />

Shift lever cannot be moved or is hard to move from "P"<br />

range.<br />

ATF spurts out.<br />

Differential oil spurts out.<br />

Differential oil level changes excessively.<br />

1) Control valve<br />

2) Low & reverse brake clutch<br />

1) Inhibitor switch<br />

2) Control module<br />

3) Vehicle speed sensor 1<br />

4) Vehicle speed sensor 2<br />

5) Throttle pOSition sensor<br />

6) Control valve<br />

1) Control module<br />

2) Throttle pOSition sensor<br />

3) ATF temperature sensor<br />

4) Control valve<br />

5) Lock-<strong>up</strong> facing<br />

6) Engine speed signal<br />

1) Select cable<br />

2) Select lever<br />

3) Parking mechanism<br />

1) ATF level too high<br />

1) Differential gear oil too high<br />

1) Seal pipe<br />

2) Double oil seal<br />

132


ON-BOARD DIAGNOSTICS II SYSTEM<br />

[T980] 2-7<br />

9. General Diagnostic Table<br />

Symptom<br />

Odor is produced from ATF s<strong>up</strong>ply pipe.<br />

Shock occurs from 1st to 2nd gear.<br />

Slippage occurs from 1st to 2nd gear.<br />

Shock occurs from 2nd to 3rd gear.<br />

Slippage occurs from 2nd to 3rd gear.<br />

Shock occurs from 3rd to 4th gear.<br />

Problem parts<br />

1) Transfer clutch<br />

2) Forward clutch<br />

3) Overrunning clutch<br />

4) High clutch<br />

5) B<strong>and</strong> brake<br />

6) Low & reverse clutch<br />

7) Reverse clutch<br />

8) Lock-<strong>up</strong> facing<br />

9) ATF deterioration<br />

1) Control module<br />

2) Throttle position snsor<br />

3) Accumulator (2A)<br />

4) ATF temperature sensor<br />

5) Duty solenoid A<br />

6) Control valve<br />

7) B<strong>and</strong> brake<br />

8) ATF deterioration<br />

9) Engine performance<br />

10) Dropping resistor<br />

1) Control module<br />

2) Throttle position sensor<br />

3) Accumulator (2A)<br />

4) ATF temperature sensor<br />

5) Duty solenoid A<br />

6) Control valve<br />

7) B<strong>and</strong> brake<br />

1) Control module<br />

2) Throttle position sensor<br />

3) Accumulator (3R)<br />

4) ATF temperature sensor<br />

5) Duty solenoid A<br />

6) Control valve<br />

7) High clutch<br />

8) B<strong>and</strong> brake<br />

9) ATF deterioration<br />

10) Engine performance<br />

11) Dropping resistor<br />

1) Control module<br />

2) Throttle position sensor<br />

3) Accumulator (3R)<br />

4) ATF temperature sensor<br />

5) Duty solenoid A<br />

6) Control valve<br />

7) High clutch<br />

8) B<strong>and</strong> brake<br />

1) Control module<br />

2) Throttle position sensor<br />

3) Accumulator<br />

4) ATF temperature sensor<br />

5) Duty solenoid A<br />

6) Control valve<br />

7) Overrunning clutch<br />

8) B<strong>and</strong> brake<br />

9) ATF deterioration<br />

10) Engine performance<br />

133


2-7 [T980] ON-BOARD DIAGNOSTICS II SYSTEM<br />

9. General Diagnostic Table<br />

Symptom<br />

Slippage occurs from 3rd to 4th gear.<br />

Shock occurs when select lever is moved from "3" to "2"<br />

range.<br />

Shock occurs when select lever is moved from "D" to "1"<br />

range.<br />

Shock occurs when select lever is moved from "2" to "1"<br />

range.<br />

Shock occurs when accelerator pedal is released at medium<br />

speeds.<br />

Vibration occurs during straight-forward operation.<br />

Vibration occurs during turns (tight corner "braking" phenomenon).<br />

Problem parts<br />

1) Control module<br />

2) Throttle position sensor<br />

3) Accumulator<br />

4) ATF temperature sensor<br />

5) Duty solenoid A<br />

6) Control valve<br />

7) B<strong>and</strong> brake<br />

1) Control module<br />

2) Throttle position sensor<br />

3) ATF temperature sensor<br />

4) Duty solenoid A<br />

5) Control valve<br />

6) Overrunning clutch<br />

7) B<strong>and</strong> brake<br />

8) A TF deterioration<br />

1) Control module<br />

2) Throttle position sensor<br />

3) ATF temperature sensor<br />

4) Duty solenoid A<br />

5) Control valve<br />

6) A TF deterioration<br />

7) Low & reverse brake_<br />

1) Control module<br />

2) Throttle position sensor<br />

3) ATF temperature sensor<br />

4) Duty solenoid A<br />

5) Control valve<br />

6) Low & reverse clutch<br />

7) ATF deterioration<br />

1) Control module<br />

2) Throttle position sensor<br />

3) ATF temperature sensor<br />

4) Duty solenoid A<br />

5) Control valve<br />

6) Lock-<strong>up</strong> damper<br />

7) Engine performance<br />

1) Control module<br />

2) Duty solenoid B<br />

3) Lock-<strong>up</strong> facing<br />

4) Lock-<strong>up</strong> damper<br />

1) Control module<br />

2) Vehicle speed sensor 1<br />

3) Vehicle speed sensor 2<br />

4) Throttle position sensor<br />

5) ATF temperature sensor<br />

6) Transfer clutch<br />

7) Transfer valve<br />

8) Duty solenoid C<br />

9) ATF deterioration<br />

134


ON-BOARD DIAGNOSTICS II SYSTEM<br />

[T9BO] 2-1<br />

9. General Diagnostic Table<br />

Symptom<br />

Front wheel slippage occurs during st<strong>and</strong>ing starts.<br />

Vehicle is not set in FWD mode.<br />

Select lever is hard to move.<br />

Select lever is too high to move (unreasonable resistance).<br />

Select lever slips out of operation during acceleration or<br />

while driving on rough terrain.<br />

Problem parts<br />

1) Control module<br />

2) Vehicle speed sensor 2<br />

3) FWD switch<br />

4) Throttle position sensor<br />

5) ATF temperature sensor<br />

6) Control valve<br />

7) Transfer clutch<br />

8) Transfer valve<br />

9) Transfer pipe<br />

10) Duty solenoid C<br />

11) Transfer clutch hub<br />

1) Control module<br />

2) FWD switch<br />

3) Transfer clutch<br />

4) Transfer valve<br />

5) Duty solenoid C<br />

1) Select cable<br />

2) Select lever<br />

3) Detent spring<br />

4) Manual plate<br />

i) Detent spring<br />

2) Manual plate<br />

1) Select cable<br />

2) Select lever<br />

3) Detent spring<br />

4) Manual plate<br />

135


2-7 [T10AO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

10. Diagnostic Chart with Trouble Code<br />

A: DIAGNOSTIC TROUBLE CODE (DTC) LIST<br />

DTC Abbreviation<br />

No. (Subaru Select Monitor)<br />

Item<br />

Page<br />

P0101 QA-RLOW Mass air flow sensor circuit range/performance problem (low input) 140<br />

P0102 QA-LOW Mass air flow sensor circuit low input 142<br />

P0103 QA-HI Mass air flow sensor circuit high input 148<br />

P0106 PS-R2 Pressure sensor circuit range/performance problem 152<br />

P0107 P-SLOW Pressure sensor circuit low input 156<br />

P0108 P-SHI Pressure sensor circuit high input 160<br />

P01 16 TW-LOW Engine coolant temperature sensor circuit low input 166<br />

P01 17 TW-HI Engine coolant temperature sensor circuit high input 170<br />

P0121 TH-RHI Throttle position sensor circuit range/performance problem' (high input) 174<br />

P0122 THV-LOW Throttle position sensor circuit low input 176<br />

P0123 THV-HI Throttle position sensor circuit high input 182<br />

P0125 TW-CL Insufficient coolant temperature for closed loop fuel control 186<br />

P0130 F02-V Front oxygen sensor circuit malfunction 188<br />

P0133 F02-R Front oxygen sensor circuit slow response 192<br />

P0135 F02H Front oxygen sensor heater circuit malfunction 194<br />

P0136 R02-V Rear oxygen sensor circuit malfunction 198<br />

P0139 R02-R Rear oxygen sensor circuit slow response 202<br />

P0141 R02H Rear oxygen sensor heater circuit malfunction 204<br />

P0170 FUEL Fuel trim malfunction 208<br />

P0181 TNKT-F Fuel temperature sensor A circuit range/performance problem 214<br />

P0182 TNKT-LOW Fuel temperature sensor A circuit low input 216<br />

P0183 TNKT-HI Fuel temperature sensor A circuit high input 220<br />

P0261 INJ1 Fuel injector circuit low input - #1 224<br />

P0262 INJ1-HI Fuel injector circuit high input - #1 230<br />

P0264 INJ2 Fuel injector circuit low input - #2 224<br />

P0265 INJ2-HI Fuel injector circuit high input - #2 230<br />

P0267 INJ3 Fuel injector circuit low input - #3 224<br />

P0268 INJ3-HI Fuel injector circuit high input - #3 230<br />

P0270 INJ4 Fuel injector circuit low input - #4 224<br />

P0271 INJ4-HI Fuel injector circuit high input - #4 230<br />

P0301 MIS-1 Cylinder 1 misfire detected 234<br />

P0302 MIS-2 Cylinder 2 misfire detected 234<br />

P0303 MIS-3 Cylinder 3 misfire detected 234<br />

P0304 MIS-4 Cylinder 4 misfire detected 234<br />

P0325 KNOCK Knock sensor circuit malfunction 244<br />

P0335 CRANK Crankshaft position sensor circuit malfunction 248<br />

P0336 CRANK-R Crankshaft position sensor circuit range/performance problem 252<br />

P0340 CAM Camshaft position sensor circuit malfunction 254<br />

136


ON-BOARD DIAGNOSTICS II SYSTEM [T10AO] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

DTC Abbreviation<br />

No. (Subaru Select Monitor)<br />

P0341<br />

CAM-R<br />

P0400<br />

EGR<br />

P0403 EGRSOL<br />

P0420<br />

CAT<br />

P0440<br />

EVAP<br />

P0441<br />

CPC-F<br />

P0443<br />

CPC<br />

P0446 VCMSOL-LO<br />

P0451 TNKP-F<br />

P0452 TN KP-LOW<br />

P0453 TNKP-HI<br />

P0461<br />

FLVL-R<br />

P0462 FLVL-LOW<br />

P0463 FLVL-HI<br />

P0500<br />

VSP<br />

P0505<br />

ISC<br />

P0506 ISC-RLOW<br />

P0507 ISC-RHI<br />

P0600<br />

-<br />

P0601<br />

RAM<br />

P0703<br />

ATBRK<br />

P0705<br />

ATRNG<br />

P0710<br />

ATF<br />

P0720<br />

ATVSP<br />

P0725<br />

ATNE<br />

P0731<br />

ATGR1<br />

P0732<br />

ATGR2<br />

P0733<br />

ATGR3<br />

P0734<br />

ATGR4<br />

P0740 ATLU-F<br />

P0743<br />

ATLU<br />

P0748<br />

ATPL<br />

P0753<br />

ATSFT1<br />

P0758<br />

ATSFT2<br />

P0760 ATOVR-F<br />

P0763<br />

ATOVR<br />

P1100 ST-SWOFF<br />

P1101<br />

N-SW<br />

P1 101 N-SWOFF<br />

P1 102<br />

BR<br />

Item<br />

Page<br />

Camshaft position sensor circuit range/performance problem 258<br />

Exhaust gas recirculation flow malfunction 260<br />

Exhaust gas recirculation circuit low input 266<br />

Catalyst system efficiency below threshold 270<br />

Evaporative emission control system malfunction 272<br />

Evaporative emission control system incorrect purge flow 276<br />

Evaporative emission control system purge control valve circuit low input 278<br />

Evaporative emission control system vent control low input 282<br />

Evaporative emission control system pressure sensor range/performance<br />

problem<br />

Evaporative emission control system pressure sensor low input 288<br />

Evaporative emission control system pressure sensor high input 294<br />

Fuel level sensor circuit range/performance problem 300<br />

Fuel level sensor circuit low input 302<br />

Fuel level sensor circuit high input 308<br />

Vehicle speed sensor malfunction 314<br />

Idle control system malfunction 316<br />

Idle control system RPM lower than expected 324<br />

Idle control system RPM higher than expected 326<br />

Serial communication link malfunction 328<br />

Internal control module memory check sum error 330<br />

Brake switch input malfunction 332<br />

Transmission range sensor circuit malfunction 336<br />

Transmission fluid temperature sensor circuit malfunction 355<br />

Output speed sensor (vehicle speed sensor 1) circuit malfunction 356<br />

Engine speed input circuit malfunction 357<br />

Gear 1 incorrect ratio 358<br />

Gear 2 incorrect ratio 358<br />

Gear 3 incorrect ratio 358<br />

Gear 4 incorrect ratio 358<br />

Torque converter clutch system malfunction 362<br />

Torque converter clutch system electrical 366<br />

Pressure control solenoid electrical 367<br />

Shift solenoid A electrical 368<br />

Shift solenoid B electrical 369<br />

Shift solenoid C malfunction 370<br />

Shift solenoid C electrical 374<br />

Starter switch circuit low input 376<br />

Neutral position switch circuit malfunction [MT vehicles] 378<br />

Neutral pOSition switch circuit high input [AT vehicles] 382<br />

Pressure sources switching solenoid valve circuit low input 388<br />

286<br />

137


2-7 [T10AO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

DTC Abbreviation<br />

No. (Subaru Select Monitor)<br />

Item<br />

P1 103 TRQ Engine torque control signal circuit malfunction<br />

P1120 ST-SWON Starter switch circuit high input<br />

P1121 N-SWON Neutral position switch circuitJow input [AT vehicles]<br />

P1122 BR-HI Pressure sources switching solenoid valve circuit high input<br />

P1141 QA-RHI Mass air flow sensor circuit range/performance problem (high input)<br />

P1142 TH-RLOW Throttle position sensor circuit range/performance problem (low input)<br />

P1143 PS-RLOW Pressure sensor circuit range/performance problem (low input)<br />

P1144 PS-RHI Pressure sensor circuit range/performance problem (high input)<br />

P1400 PCVSOL-LO Fuel tank pressure control solenoid valve circuit low input<br />

P1420 PCVSOL-HI Fuel tank pressure control solenoid valve circuit high input<br />

P1421 EGRSOL-HI Exhaust gas recirculation circuit high input<br />

P1422 CPC-HI Evaporative emission control system purge control valve circuit high input<br />

P1423 VCMSOL-HI Evaporative emission control system vent control high input<br />

P1440 PCV-FLOW Fuel tank pressure control system function problem (low input)<br />

P1441 PCV-FHI Fuel tank pressure control system function problem (high input)<br />

P1442 FLVL-R2 Fuel level sensor circuit range/performance problem 2<br />

P1500 FAN-1 Radiator fan relay 1 circuit low input<br />

P1502 FAN-F Radiator fan function problem<br />

P1507 ISC-SHI Idle control system malfunction (fail-safe)<br />

P1520 FAN-1HI Radiator fan relay 1 circuit high input<br />

P1540 VSP-S Vehicle speed sensor malfunction 2<br />

P1700 ATTH Throttle position sensor circuit malfunction for automatic transmission<br />

P1701 ATCRS Cruise control set signal circuit malfunction for automatic transmission<br />

P1702 ATDIAG-LO Automatic transmission diagnosis input signal circuit low input<br />

P1722 ATDIAG-HI Automatic transmission diagnosis input signal circuit high input<br />

P1742 ATDIAG-2 Automatic transmission diagnosis input signal circuit malfunction<br />

Page<br />

392<br />

396<br />

398<br />

402<br />

406<br />

408<br />

410<br />

414<br />

416<br />

420<br />

424<br />

428<br />

432<br />

436<br />

440<br />

444<br />

446<br />

450<br />

452<br />

454<br />

458<br />

460<br />

462<br />

464<br />

468<br />

472<br />

138


ON-BOARD DIAGNOSTICS II SYSTEM [T10AO] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

139


2-7 [T1080] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

POIOl<br />

(FBI )<br />

<br />

B: DTC P0101<br />

- MASS AIR FLOW SENSOR CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM<br />

(LOW INPUT) -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

B2M1056<br />

----<br />

TROUBLE SYMPTOM:<br />

.. Erroneous idling<br />

.. Engine stalls .<br />

.. Poor driving performance<br />

WIRING DIAGRAM:<br />

Ma in relay<br />

=<br />

®<br />

S EeM· 7<br />

®


ON-BOARD DIAGNOSTICS II SYSTEM [T1081] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 1081 I CHECK DTC P0102 OR P0103 ON DISPLAY.<br />

<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0102 or<br />

P0103?<br />

6- Inspect DTC P0102 or P0103 using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO] . ><br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P0101 .<br />

C§) : Replace mass air flow sensor.<br />

141


2-7 [T10CO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

POI02<br />

(FBI )<br />

<br />

C: DTC P0102<br />

- MASS AIR FLOW SENSOR CIRCUIT lOW<br />

INPUT -<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

B2M1058<br />

TROUBLE SYMPTOM:<br />

• Erroneous idling<br />

• Engine stalls.<br />

• Poor driving performance<br />

WIRING DIAGRAM:<br />

Ma in relay<br />

=<br />

,.-------------------------------------------------------,<br />

_____________________________________________________ I<br />

ID" I<br />

I I<br />

I<br />

I I<br />

"<br />

Mass air<br />

flow<br />

sensor<br />

f-----,: :<br />

--QDf--------e$<br />

® ® S8F-2<br />

§m2<br />

3 4<br />

5<br />

@<br />

H2M1620<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

142


ON-BOARD DIAGNOSTICS II SYSTEM [T10C1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10C1<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or the OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

QA<br />

1 . 67g / s<br />

( F06 )<br />

2.02V<br />

B2M04B1<br />

5) Read data on Subaru Select Monitor or OBO-II general<br />

scan tool.<br />

.. Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: FOG<br />

.. F06: Mass air flow <strong>and</strong> voltage input from mass air flow<br />

sensor are shown on display at the same time.<br />

: Is the value equal to or more than 1.3 g/sec<br />

or 0.3 V <strong>and</strong> equal to or less than 250 g/sec<br />

or 5.0 V in function mode FOG?<br />

Probable cause: Poor connect of connectors, circuit <strong>and</strong><br />

grounding line.<br />

Gr::!: : Even if MIL lights <strong>up</strong>, the circuit has returned to a<br />

normal condition at this time. A temporary poor<br />

contact of the connector or harness may be the<br />

cause. Repair harness or connector in the mass<br />

air flow sensor.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open or ground short circuit in harness between mass<br />

air flow sensor <strong>and</strong> ECM connector<br />

.. Poor contact in mass air flow sensor or ECM con nector<br />

C§) : Go to step 10C2.<br />

143


2-7 [T10C2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

'---___________ B2 MO 532A<br />

___ CHECK INPUT SIGNAL FOR ECM. (USING<br />

10C2 VOLTAGE METER AND SUBARU SELECT<br />

MONITOR.)<br />

1) Measure voltage between ECM con nector <strong>and</strong> chassis<br />

ground while engine is idling.<br />

Connector & terminal<br />

(884) No. 5 (+) - Chassis ground (-):<br />

: Is the voltage less than 0.3 V?<br />

... Cv Go to step 10C3.<br />

C§ : Go to next step 2).<br />

QA ( F06 )<br />

1 . 67g / s 2.02V<br />

B2M0481<br />

2) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground while engine is idling.<br />

: Does the voltage change more than 0.3 V by<br />

shaking harness <strong>and</strong> connector of ECM while<br />

monitoring the value with Subaru select<br />

monitor?<br />

Repair poor contact in ECM con nector.<br />

C£D :<br />

C§ :<br />

Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

10C3<br />

CHECK POWER SUPPLY TO MASS AIR<br />

FLOW SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from mass air flow sensor.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between mass air flow sensor connector<br />

<strong>and</strong> engine ground.<br />

B2M0645A<br />

144


12 Lf3'7"<br />

1718192021222<br />

15 647148119150<br />

71 2 3174175 6'<br />

L<br />

®<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10C4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

Connector & terminal<br />

(83) No. 1 (+) - Engine ground (-):<br />

: Is the voltage more than 10 V?<br />

0- Go to step 10C4.<br />

: Repair open circuit in harness between main<br />

relay <strong>and</strong> mass air flow sensor connector.<br />

56 7 8 l-1 '/ 10C4 CHECK HARNESS BETWEEN ECM AND<br />

MASS AIR FLOW SENSOR CONNECTOR.<br />

.<br />

125 (2627(282530 '--}-u<br />

,\<br />

<br />

3154155 15657 \<br />

71.1 l(a0(a1 8283<br />

®<br />

/<br />

r=r<br />

Q<br />

'-'-----"-<br />

82M1059A<br />

1112N'<br />

1) Turn ignition switch to OFF.<br />

2) Discon nect connector from ECM.<br />

3) Measure resistance of harness between ECM <strong>and</strong> mass<br />

air flow sensor connector.<br />

Connector & terminal<br />

(884) No. 5 - (83) No. 4:<br />

: Is the resistance less than 1 O?<br />

0- : Go to next step 4).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> mass air flow<br />

sensor connector<br />

• Poor contact in mass air flow sensor connector<br />

• Poor contact in ECM connector<br />

4) Measure resistance of harness between ECM <strong>and</strong> mass<br />

air flow sensor connector.<br />

Connector & terminal<br />

(884) No. 53 - (83) No. 3:<br />

: Is the resistance less than 1 O?<br />

: Go to step 10C5.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> mass air flow<br />

sensor connector<br />

• Poor contact in mass air flow sensor con nector<br />

• Poor contact in ECM connector<br />

145


2-7 [nOe5] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

B2M1060A<br />

10C5<br />

CHECK HARNESS BETWEEN ECM AND<br />

MASS AIR FLOW SENSOR CONNECTOR.<br />

Measure resistance of harness between ECM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 5 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

Gr<br />

:<br />

Replace mass air flow sensor.<br />

Repair ground short circuit in harness between<br />

ECM <strong>and</strong> mass air flow sensor con nector.<br />

146


ON-BOARD DIAGNOSTICS II SYSTEM [noes] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

147


2-7 [T10DO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

POI03<br />

D: DTC P0103<br />

- MASS AIR FLOW SENSOR CIRCUIT HIGH<br />

INPUT -<br />

DTC DETECTING CONDITION:<br />

o Immediately at fault recognition<br />

B2M1061<br />

TROUBLE SYMPTOM:<br />

o Erroneous idling<br />

o Engine stalls.<br />

o Poor driving performance<br />

WIRING DIAGRAM:<br />

Main relay<br />

=<br />

-------------------------------------------------------,<br />

_____________________________________________________ I<br />

v --4QO--------e---,$<br />

I I<br />

I I I<br />

----,: :<br />

"<br />

_<br />

® @) SBF-2<br />

Mass air<br />

flow<br />

sensor<br />

<br />

tftij<br />

®<br />

H2M1620<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

148


ON-BOARD DIAGNOSTICS II SYSTEM [T10D1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

CONNECT SUBARU SELECT MONITOR OR<br />

1001 THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or the OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

QA<br />

1 67g .<br />

/ s<br />

( F06 )<br />

2.02V<br />

82M0481<br />

5) Read data on Subaru Select Monitor or OBO-II general<br />

scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: FOB<br />

• F06: Mass air flow <strong>and</strong> voltage input from 'mass air flow<br />

sensor are shown on display at the same time.<br />

C€HC3> : Is the value equal to or more than 1.3 g/sec<br />

or 0.3 V <strong>and</strong> equal to or less than 250 g/sec<br />

or 5.0 V in function mode FOB?<br />

Probable cause: Poor connect of connectors, circuit <strong>and</strong><br />

grounding line.<br />

Cv : Even if MIL lights <strong>up</strong>, the circuit has returned to a<br />

normal condition at this time.<br />

@) : Go to step 1002.<br />

149


2-7 [T10D2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

QA ( F06 )<br />

1 . 67g / s 2.02V<br />

B2M0481<br />

10D2<br />

CHECK HARNESS BETWEEN ECM AND<br />

MASS AIR FLOW SENSOR CONNECTOR.<br />

1) Turn ignition switch to OFF <strong>and</strong> Subaru Select Monitor<br />

or the OBO-II general scan tool switch to OFF.<br />

2) Disconnect connector from mass air flow sensor.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or the OBO-II general scan tool switch to ON.<br />

4) Read data on Subaru select monitor or OBO-II general<br />

scan tool.<br />

.. Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: FOG<br />

: Is the value more than 250 g/sec or 5 V in<br />

function mode FOG?<br />

C : Repair battery short circuit in harness between<br />

mass air flow sensor <strong>and</strong> ECM connector. After<br />

repair, replace ECM.<br />

@) : Replace mass air flow sensor .<br />

.. OBO-II general scan tool<br />

For detailed operation procedures, refer to OBO-II General<br />

Scan Tool Instruction Manual.<br />

150


ON-BOARD DIAGNOSTICS II SYSTEM [110D2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

151


2-7 [T10EO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

POI06<br />

E: DTC P0106<br />

- PRESSURE SENSOR CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M1062<br />

WIRING DIAGRAM:<br />

Pressure<br />

sensor<br />

@<br />

Shield joint<br />

connector<br />

*1 : 1800 cc<br />

*2 : 2000 cc<br />

Pressure sources<br />

switching solenoid<br />

va lve<br />

Main re lay<br />

®®<br />

SBF-2<br />

® ® ®<br />

(1800 cc) (2200 cc)<br />

§±i]2<br />

3 4<br />

5 6<br />

<br />

<br />

H2M1621<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

152


ON-BOARD DIAGNOSTICS II SYSTEM [T10E2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10E1 CHECK DTC P0107, P0108, P1102 OR P1122<br />

ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0107, P0108,<br />

P1102 OR P1122?<br />

C Inspect OTC P0107, P0108, P1 102 OR P1 122<br />

using "10. Diag nostics Chart with Trouble Code".<br />

< Ref. to 2-7 [T1 0AO]. ><br />

NOTE:<br />

In this case, it is not necessary to inspect OTC P0106.<br />

: Go to step 10E2.<br />

(<br />

Data link connector<br />

for Subaru select monitor <strong>and</strong><br />

aBO-II general scan tool )<br />

..<br />

..<br />

_<br />

_-,<br />

.<br />

\<br />

(<br />

Data link connector<br />

for<br />

MAN I:P<br />

Subaru select<br />

monitor only )<br />

; ""'''<br />

(F 2 1 )<br />

29kPa218mmHg<br />

82M0756<br />

/ 10E2 / CHECK DATA FOR CONTROL<br />

1) Turn ignition switch to OFF .<br />

2) Connect Subaru Select Monitor or the aBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch ON <strong>and</strong> Subaru Select Monitor or<br />

the aBO-II general scan tool switch ON.<br />

4) Start engine.<br />

5) Read data on Subaru Select Monitor or the aBO-II<br />

general scan tool.<br />

e Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F21 <strong>and</strong> F20<br />

e F21 : Display shows pressure signal value sent from the<br />

pressure sensor.<br />

e F20: Display shows pressure signal value sent from the<br />

pressure sensor.<br />

: Is the value more than 85 kPa in function<br />

mode F21 ?<br />

Go to step 10E3.<br />

: Go to next step 6).<br />

153


2-7 [T10E3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

BARO.P (F 20)<br />

1 O OkPa752mmHg<br />

6) Read data an Subaru Select Manitar ar OBO-II general<br />

scan taal.<br />

: Is the value less than 32 kPa in function<br />

mode F20?<br />

Go. to' step 10E4.<br />

C§) : Go. to' step 7).<br />

B2M0755<br />

BARO.P (F 20)<br />

1 O OkPa752mmHg<br />

B2M0755<br />

7) Read data an Subaru Select Manitar or OBO-II general<br />

scan taal.<br />

: Is the value more than 133 kPa in function<br />

mode F20?<br />

Replace pressure sensar.<br />

: Repair paar cantact in pressure sensar<br />

can nectar, pressure saurces switching salenaid<br />

valve cannectar, <strong>and</strong> ECM canne.ctar.<br />

.. OBO-II general scan tao. I<br />

Far detailed aperatian procedures, refer to' the OBO-II<br />

General Scan Too.l Instructian Manual.<br />

1800 cc model<br />

'--____ _ __ ... ______ B 2M l _ _<br />

B2M1269B<br />

/ 10E3 / CHECK VACUUM HOSE.<br />

: ./s there a fault in vacuum hose?<br />

NOTE:<br />

Check the fallawing items .<br />

.. Oiscannectian af the vacuum hase fram pressure<br />

saurces switching salenaid valve to' intake manifald<br />

.. Hales in the vacuum hase between pressure saurces<br />

switching salenaid valve to' intake manifald<br />

_ -l .. Clagging af the vacuum hase between pressure<br />

saurces switching salenaid valve to' intake manifald<br />

.. Oiscannectian af the vacuum hase fram pressure sensar<br />

to' pressure saurces switching salenaid valve<br />

.. Hales in the vacuum hase between pressure sensar <strong>and</strong><br />

pressure saurces switching salenaid valve<br />

.. Clagging af the vacuum hase between pressure sensar<br />

<strong>and</strong> pressure saurces switching salenaid valve<br />

.. Clagging af the filter<br />

154<br />

Repair ar replace hases ar filter.<br />

Go. to' step 10E4.


ON-BOARD DIAGNOSTICS II SYSTEM [T10E4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

H2M11338<br />

----<br />

10E4<br />

CHECK PRESSURE SOURCES SWITCHING<br />

SOLENOID VALVE.<br />

1) Turn ignition switch to OFF.<br />

2) Connect test mode connector.<br />

3) Turn ignition switch to ON.<br />

: Does pressure sources switching solenoid<br />

valve produce operating sound? (ON OFF<br />

each 1.5 sec.)<br />

NOTE:<br />

Pressure sources switching solenoid valve operation<br />

check can also be executed using Subaru Select Monitor<br />

(Function mode: FD10). For the procedure, refer to "COM­<br />

PULSORY VALVE OPERATION CHECK MODE". < Ref. to<br />

2-7 [T3FO]. ><br />

Replace pressure sensor.<br />

: Replace pressure sources switching solenoid<br />

valve.<br />

155


2-7 [T10FO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

POI07<br />

(FBI )<br />

<br />

F: DTC P0107<br />

- PRESSURE SENSOR CIRCUIT lOW<br />

INPUT -<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

82M1064<br />

WIRING DIAGRAM:<br />

Pressure<br />

sensor<br />

@<br />

Shield joint<br />

connector<br />

*1: 1800 cc<br />

*2 : 2000 cc<br />

Pressure sources<br />

switching solenoid<br />

va lve<br />

Main relay<br />

@®<br />

SBF-2<br />

@<br />

@<br />

(1800 ccl<br />

a 45<br />

@<br />

(2200 ccl<br />

1lml1<br />

® @ ®<br />

rnIDl<br />

3 4<br />

@ m 5 6<br />

CAUTION:<br />

After repair or replacement of faulty parts,<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

®<br />

-5 678<br />

H2M1621<br />

conduct<br />

156


ON-BOARD DIAGNOSTICS II SYSTEM [T10F2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10F1<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Con nect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or the OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

MAN I.P (F 2 1 )<br />

29kPa218mmHg<br />

82M0756<br />

5) Read the data on Subaru Select Monitor or the OBO-II<br />

general scan tool.<br />

• Subaru Select Monitor<br />

DeSignate mode using function key.<br />

Function mode: F21<br />

• F21 : Display shows pressure signal value sent from<br />

pressure sensor.<br />

: Is the value less than 0 kPa in function mode<br />

F21?<br />

C Go to step 10F2.<br />

: Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time.<br />

• OBO-II general scan tool<br />

For detailed operation procedu res, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

82M0535A<br />

10F2<br />

CHECK INPUT SIGNAL FOR ECM. (USING<br />

VOLTAGE METER AND SUBARU SELECT<br />

MONITOR.)<br />

1) Measure voltage between ECM con nector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 21 (+) - Chassis ground (-):<br />

: Is the voltage more than 4.5 V?<br />

Cvs) Go to next step 2).<br />

: Go to next .<br />

157


2-7 [T10F3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

<br />

<br />

B2M0535A<br />

'/<br />

rl<br />

®<br />

8 7 U 6 5 r-r;r'3 U"2Ff"<br />

\\ 3C9827t 251241231222120191817<br />

'\<br />

57 565554/ I 2151 5C9B74645<br />

U--<br />

183182 81 80r 8177 176 5174 7 2 1<br />

P<br />

I.<br />

n<br />

'-<br />

u<br />

<br />

B2M0536A<br />

BARO.P (F 20)<br />

1 OOkPa752mmHg<br />

B2M0755<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10F4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

Connector & terminal<br />

(82) No. 3 (+) - Engine ground (-):<br />

: Is the voltage more than 4.5 V?<br />

Go to next step 5).<br />

(§) : Repair open circuit in harness between ECM <strong>and</strong><br />

pressure sensor con nector.<br />

5) Turn ignition switch to OFF.<br />

® '/<br />

6) Disconnect connector from ECM.<br />

fru'3 '4 U 5 6 U 7 8 u1!----r"t-<br />

171819 212212 24251261272829301 <br />

L<br />

45146 '''496051 253546656 m iJu<br />

71 2 i 4 5176 7778 918C a 1 82 3<br />

'---<br />

/,<br />

@<br />

!ill]]]<br />

n<br />

-'-----"-<br />

Q<br />

B2M1065A<br />

7) Measure resistance of harness between ECM <strong>and</strong> pressure<br />

sensor connector.<br />

Connector & terminal<br />

(884) No. 20 - (82) No. 1:<br />

: Is the resistance less than 1 O?<br />

C : Go to next step 8).<br />

(§) :<br />

Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> pressure<br />

sensor connector<br />

.. Poor contact in shield joint connector (883)<br />

OBD0695A<br />

8) Measure resistance of harness between pressure sensor<br />

connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(82) No. 2 - Engine ground:<br />

: Is the resistance more than 500 kO?<br />

C€ Go to step 10f4.<br />

(§) :<br />

Repair ground short circuit in harness between<br />

ECM <strong>and</strong> pressure sensor con nector.<br />

110f4 I CHECK POOR CONTACT.<br />

Check poor contact in pressure sensor con nector. < Ref.<br />

to FOREWORD [T3C1]. ><br />

: Is there poor contact in pressure sensor connector?<br />


2-7 [T10GO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

POI08<br />

(FBI )<br />

<br />

G: DTC P0108<br />

- PRESSURE SENSOR CIRCUIT HIGH<br />

INPUT -<br />

DTC DETECTING CONDITION:<br />

.. Immediately at fault recognition<br />

B2M1066<br />

WIRING DIAGRAM:<br />

Pressure<br />

sensor<br />

®<br />

Shield joint<br />

connector<br />

*1: 1800 cc<br />

Pressure sources<br />

switching so lenoid<br />

va lve<br />

Main relay<br />

*2: 2000 cc<br />

®® SBF-2<br />

®<br />

®<br />

(1800 ccl<br />

WI 4 6<br />

®<br />

(2200 ccl<br />

1lml1<br />

® @ @)<br />

<br />

3 4<br />

c@p g 5 6<br />

CAUTION:<br />

After repair or replacement of faulty parts,<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

®<br />

R 5678<br />

H2M1621<br />

conduct<br />

160


(<br />

Data link connector<br />

for Subaru select monitor <strong>and</strong><br />

·<br />

. OBD-II general scan tool )<br />

··· 1<br />

\<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10G2] 2-7<br />

(<br />

Data link connector<br />

for Subaru select<br />

monitor only )<br />

7."",,, i<br />

10G1<br />

10. Diagnostic Chart with Trouble Code<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or the OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

MANI.P (F 2 1 )<br />

29kPa218mmHg<br />

B2M0756<br />

5) Read the data on Subaru Select Monitor or the OBO-II<br />

general scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F21<br />

• F21: Display shows pressure signal value sent from<br />

pressure sensor.<br />

: Is the value more than 140 kPa in function<br />

mode F21?<br />

C) : Go to step 10GS.<br />

(§) : Go to step 10G2.<br />

• OBO-II general scan tool<br />

For detailed operation procedu res, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

82M0535A<br />

10G2<br />

CHECK INPUT SIGNAL FOR ECM. (USING<br />

VOLTAGE METER AND SUBARU SELECT<br />

MONITOR.)<br />

1) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 21 (+) - Chassis ground (-):<br />

: Is the voltage more than 4.5 V?<br />

Go to next step 2) .<br />

(§) : Go to next .<br />

161


2-7 [T10G2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

82M0535A<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10G3] 2-7<br />

10.·Diagnostic Chart with Trouble Code<br />

OBD0693A<br />

10G3<br />

CHECK HARNESS BETWEEN ECM AND<br />

PRESSURE SENSOR CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from pressure sensor.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between pressure sensor connector<br />

<strong>and</strong> engine ground.<br />

Connector & terminal<br />

(82) No. 3 (+ ) - Engine ground (-):<br />

: Is the voltage more than 4.5 V?<br />

. : Go to next step 5).<br />

C® : Repair open circuit in harness between ECM <strong>and</strong><br />

pressure sensor connector.<br />

884<br />

f'2rL '34"-' 5 6<br />

1718 9 21222:3124125 2<br />

456 74E49 05152<br />

71 2 :7 5 67778.<br />

L<br />

1/<br />

7 8 Lrl<br />

f---r1.<br />

27282930 8<br />

l 4 5 657<br />

'8081 823 '--I 1 2<br />

n<br />

Q<br />

...::....--.::.<br />

I.<br />

B2M0537A<br />

5) Turn ignition switch to OFF.<br />

6) Discon nect connector from ECM.<br />

7) Measure resistance of harness between ECM <strong>and</strong> pressure<br />

sensor connector.<br />

Connector & terminal<br />

(884) No. 26 - (82) No. 2:<br />

: Is the resistance less than 1 O?<br />

cY Go to next step 8) .<br />

C® : Repair open circuit in harness between ECM <strong>and</strong><br />

pressure sensor connector.<br />

8) Measure resistance of harness between ECM <strong>and</strong> pressure<br />

sensor connector.<br />

Connector & terminal<br />

(884) No. 20 - (82) No. 1:<br />

: Is the resistance less than 1 O?<br />

C : Go to step 10G4.<br />

C® : Repair harness <strong>and</strong> connector<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> pressure<br />

sensor connector<br />

• Poor contact in shield joint connector (883)<br />

163


2-7 [T10G4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

MANI.P (F 2 1 )<br />

29kPa218mmHg<br />

B2M0756<br />

110G4 I CHECK POOR CONTACT.<br />

Check poor contact in pressure sensor connector. < Ref.<br />

to FOREWORO [T3C1].><br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10G5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

165


2-7 [nOHOl ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

,<br />

PO 116 <br />

B2Ml067<br />

----<br />

H: DTC P01 16<br />

- ENGINE COOLANT TEMPERATURE<br />

SENSOR CIRCUIT LOW INPUT -<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

TROUBLE SYMPTOM:<br />

• Hard to start<br />

• Erroneous idling<br />

• Poor driving performance<br />

WIRING DIAGRAM:<br />

Engine coolant<br />

temperature sensor<br />

Shield joint<br />

connector<br />

f J'"3"'41lJ 5 6 J 7 8 L <br />

17 18 1920 21 22123 24 25 26 27 28 29 30 <br />

4 46 47 48 49150 51 52 53 54 55 56 57<br />

L<br />

71 72 73 74 75176 77 78 79 80 81 82 83<br />

*1 :@<br />

(1800 cc)<br />

,.....,<br />

1 2 34<br />

56 78<br />

910 11 12<br />

13 14 15 16<br />

*2 :@<br />

(2200 cc)<br />

*3 :@<br />

(1800 cc)<br />

ni2I3l<br />

<br />

*4 :@<br />

(2200 cc)<br />

m2f3rn<br />

<br />

®<br />

H2M1622<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [TlDO] <strong>and</strong> [TlEO]. ><br />

166


ON-BOARD DIAGNOSTICS II SYSTEM [T10H2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10H1<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

TW<br />

( F04 )<br />

176 O F<br />

B2M0479<br />

5) Read data on Subaru Select Monitor or OBO-II general<br />

scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F04<br />

• F04: Water temperature is indicated in 110C" <strong>and</strong> "°F".<br />

: Is the value greater than 150°C or 300°F in<br />

function mode F04?<br />

Cv : Go to step 10H2.<br />

C§) : Repair poor contact.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in engine coolant temperature sensor<br />

• Poor contact in ECM<br />

• Poor contact in co<strong>up</strong>ling connector (B21)<br />

• OBO-II general scan tool<br />

For detailed operation procedures, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

10H2<br />

CHECK HARNESS BETWEEN ENGINE COOL-<br />

ANT TEMPERATURE SENSOR AND ECM<br />

CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove air intake duct. < Ref. to 2-7 [W1AO] . ><br />

3) Remove idle air control solenoid valve by-pass air hose<br />

(2200 cc model).<br />

4) Discon nect connector from engine coolant temperature<br />

sensor.<br />

5) Turn ignition switch <strong>and</strong> Subaru Select Monitor or<br />

OBO-II general scan tool switch to ON.<br />

167


2-7 [T10H2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

TW (F04 )<br />

176 O F<br />

B2M0479<br />

6) Read data on Subaru Select Monitor or the OBO-II<br />

general scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F04<br />

• F04: Water temperature is indicated in C 110 "<br />

<strong>and</strong> "°F".<br />

S : Is the value less than -40°C or -40°F in function<br />

mode F04?<br />

: Replace engine coolant temperature sensor.<br />

C® : Repair ground short circuit in harness between<br />

engine coolant temperature sensor <strong>and</strong> ECM connector.<br />

• OBO-II general scan tool<br />

For detailed operation procedures, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

168


ON-BOARD DIAGNOSTICS II SYSTEM [T10H2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

169


2-7 [T1010] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

L-<br />

OBD<br />

PO 117<br />

__ __ __ __ B2M106B<br />

______ __ ____ ____ <br />

I: DTC P0117<br />

- ENGINE COOLANT TEMPERATURE<br />

SENSOR CIRCUIT HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

.. Immediately at fault recognition<br />

TROUBLE SYMPTOM:<br />

.. Hard to start<br />

.. Erroneous idling<br />

.. Poor driving performance<br />

WIRING DIAGRAM:<br />

Engine coolant<br />

temperature sensor<br />

®<br />

Shield joint<br />

connector<br />

*1 :@<br />

(1800 cc)<br />

1 2 3 14<br />

56 7'8<br />

910 11 12<br />

13 14 1510<br />

*2 :@<br />

(2200 cc)<br />

*3 :@<br />

(1800 cc)<br />

ni2l3l<br />

<br />

*4 :@<br />

(2200 cc)<br />

m213T4l<br />

<br />

®<br />

H2M1622<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2·7 [T3DO] <strong>and</strong> [T3EO]. ><br />

170


(<br />

Data link connector<br />

for Subaru select monitor <strong>and</strong><br />

OBD-II general scan tool )<br />

«· 1<br />

\<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T1012] 2-7<br />

(<br />

Data link connector<br />

for Subaru select<br />

monitor only )<br />

7.M118"<br />

10. Diagnostic Chart with Trouble Code<br />

CONNECT SUBARU SELECT MONITOR OR<br />

1011 THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBo-1i general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or OBo-11 general scan tool switch to ON.<br />

4) Start engine.<br />

TW<br />

( F04 )<br />

82M0479<br />

5) Read data on Subaru Select Monitor or OBo-1i general<br />

scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F04<br />

• F04: Water temperature is indicated in 11 0 C " <strong>and</strong> "°F".<br />

: Is the value less than -40°C or -40°F ;n function<br />

mode F04?<br />

C : Go to step 1m3.<br />

(§) : Repair poor contact.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in engine coolant temperature sensor<br />

• Poor contact in ECM<br />

• Poor contact in co<strong>up</strong>ling connector (B21)<br />

• OBo-11 general scan tool<br />

For detailed operation procedu res, refer to the OBo-1i<br />

General Scan Tool Instruction Manual.<br />

1m2<br />

CHECK HARNESS BETWEEN ENGINE COOL-<br />

ANT TEMPERATURE SENSOR AND ECM<br />

CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove air intake duct. <br />

3) Remove idle air control solenoid valve by-pass air hose.<br />

(2200 cc model)<br />

4) Disconnect connector from engine coolant temperature<br />

sensor.<br />

171


2-7 [T1013] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

":"<br />

CJ<br />

@<br />


ON-BOARD DIAGNOSTICS II SYSTEM [n0l3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0697A<br />

2) Turn ignition switch to OFF.<br />

3) Measure resistance of harness between engine coolant<br />

temperature sensor connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(EB) No. 2 - Engine ground:<br />

: Is the resistance less than 5 Q?<br />

(5r : Replace engine coolant temperature sensor.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between ECM <strong>and</strong> engine coolant<br />

temperature sensor connector<br />

.. Poor contact in engine coolant temperature sensor<br />

connector<br />

.. Poor contact in ECM connector<br />

.. Poor contact in co<strong>up</strong>ling connector (821)<br />

.. Poor contact in shield joint con nector (883)<br />

173


2-7 [T10JO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

POl2I <br />

B2M1069<br />

J: DTC P0121<br />

- THROTTLE POSITION SENSOR CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM (HIGH<br />

INPUT) -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Erroneous idling<br />

• Engine stalls.<br />

• Poor driving performance<br />

WIRING DIAGRAM:<br />

<br />

____<br />

@<br />

Shie ld joint<br />

connector<br />

®B<br />

__<br />

__<br />

__<br />

________<br />

21<br />

<br />

Thrott le<br />

position<br />

sensor<br />

*1 : @<br />

(1800 cc)<br />

1 2 134<br />

f 1'3"'4"" 56 J 78 L<br />

17 18 1920 21 22 2324 25 26 27 28 29 301\ 56 II Itl<br />

45 46 47 48 49 5051 52 5354 55 5657 91011 12<br />

71 72737475 767778 79 80 81 82 83 13141 16<br />

*2 : @<br />

(2200 *3 : @ *4 : @<br />

cc) (1800 cc) (2200<br />

rrf2t3l<br />

rm:mJ<br />

cc)<br />

m2i3T4l<br />

<br />

H2M1623<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

174


ON-BOARD DIAGNOSTICS II SYSTEM [T10J1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

/ 10J1<br />

/ CHECK DTC P0122 OR P0123 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate D rC P0122 or<br />

P0123?<br />

Inspect DTC P0122 or P0123 using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T1 0AO] . ><br />

NOTE:<br />

In ' this case, it is not necessary to inspect DTC P01 21.<br />

: Replace throttle position sensor.<br />

175


2-7 [T10KO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

POI22 <br />

B2M1070<br />

K: DTC P0122<br />

- THROTTLE POSITION SENSOR CIRCUIT<br />

LOW INPUT -<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

TROUBLE SYMPTOM:<br />

• Erroneous idling<br />

• Engine stalls.<br />

• Poor driving performance<br />

WIRING DIAGRAM:<br />

Shield joint<br />

connector<br />

®B<br />

== @ __ ====== rn ®<br />

<br />

E2 ________<br />

Thrott<br />

le<br />

position<br />

sensor<br />

* 1 : @<br />

(1800 ee)<br />

*2 : @<br />

(2200 cd<br />

*3 : @<br />

(1800 ee)<br />

*4 : @<br />

(2200 ee)<br />

34<br />

5678<br />

910 11 12<br />

13 14 15 16<br />

1 2<br />

ni2t3l<br />

[ill]Q]<br />

m2f3r4l<br />

<br />

H2M1623<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

176


ON-BOARD DIAGNOSTICS II SYSTEM [T10K1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10K1<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

THV<br />

(F07 )<br />

0% O. 21V<br />

B2M0482<br />

5) Read data on Subaru Select Monitor or OBO-II general<br />

scan tool.<br />

• Subaru Select Monitor<br />

DeSignate mode using function key.<br />

Function mode: F07<br />

• F07: Throttle position sensor output signal is indicated.<br />

: Is the value less than 0.1 V in function mode<br />

F07?<br />

6') Go to step 10G2.<br />

C® : Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time. A temporary poor<br />

contact of the con nector may be the cause.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in throttle position sensor connector<br />

• Poor contact in ECM connector<br />

• Poor contact in co<strong>up</strong>ling connector (B21)<br />

• OBO-II general scan tool<br />

For detailed operation procedu res, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

177


2-7 [T10K2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK INPUT SIGNAL FOR ECM. (USING<br />

10K2 VOLTAGE METER AND SUBARU SELECT<br />

MONITOR.)<br />

1) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground while throttle valve is fully closed.<br />

Connector & terminal<br />

(884) No. 21 (+) - Chassis ground (-):<br />

: Is the voltage more than 4.5 V?<br />

@: : Go to next step 2).<br />

(§) : Go to next .<br />

: Does the voltage change more than 4.5 V by<br />

shaking harness <strong>and</strong> connector of ECM while<br />

monitoring the value with voltage meter?<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10K3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0700A<br />

10K3<br />

CHECK HARNESS BETWEEN ECM AND<br />

THROTTLE POSITION SENSOR CONNEC­<br />

TOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from throttle position sensor.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between throttle position sensor connector<br />

<strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E13) No. 3 (+) - Engine ground (-):<br />

: Is the voltage more than 4.5 V?<br />

Cv : Go to next step 5).<br />

C§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between throttle position sensor<br />

<strong>and</strong> ECM connector<br />

• Poor contact in throttle position sensor connector<br />

• Poor contact in ECM connector<br />

• Poor contact in co<strong>up</strong>ling connector (821)<br />

B2M0543A<br />

5) Turn ignition switch to OFF.<br />

6) Measure resistance of harness between ECM connector<br />

<strong>and</strong> throttle position sensor connector.<br />

Connector & terminal<br />

(884) No. 6 - (E13) No. 2:<br />

: Is the resistance less than 1 Q?<br />

Cv : Go to next step 7).<br />

C§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between throttle position sensor<br />

<strong>and</strong> ECM connector<br />

• Poor contact in ECM connector<br />

• Poor contact in throttle position sensor connector<br />

• Poor contact in co<strong>up</strong>ling connector (821)<br />

179


2-7 [T10K4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

OBD0702A<br />

7) Measure resistance of harness between throttle position<br />

sensor connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E13) No. 2 - Engine ground:<br />

: Is the resistance less than 10 O?<br />

Cv Repair ground short circuit in harness between<br />

throttle position sensor <strong>and</strong> ECM connector.<br />

@) Go to step 10K4.<br />

110K4 ICHECK POOR CONTACT.<br />

Check poor contact in throttle position sensor connector.<br />

< Ref. to FOREWORD [T3C1]. ><br />

: Is there poor contact in throttle position sensor<br />

connector?<br />

Cv Repair poor contact in throttle position sensor<br />

connector.<br />

@) Replace throttle position sensor.<br />

180


ON-BOARD DIAGNOSTICS II SYSTEM [T10K4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

181


2-7 [T10LO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

POI23<br />

(FBI )<br />

<br />

l: DTC P0123<br />

- THROTTLE POSITION SENSOR CIRCUIT<br />

HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

B2M1071<br />

TROUBLE SYMPTOM:<br />

• Erroneous idling<br />

• Engine stalls.<br />

• Poor driving performance<br />

WIRING DIAGRAM:<br />

Shield joint<br />

connector<br />

®B<br />

®<br />

Throttle<br />

position<br />

sensor<br />

f '2ru'34L 5 6 ..J/'Sru7<br />

17 18 1920 21 22 23 24 25 26 27 28 29 30 1\<br />

45 46 47 48 49 .50 51 52 5354 55 56 157<br />

7172 7374 75 7677 78 79 80 81 82 83<br />

L<br />

* 1 :@<br />

(1800 cc)<br />

34<br />

5678<br />

1 2<br />

910 11 12<br />

1314 15 16<br />

*2 : @<br />

(2200 cc)<br />

*3 : @<br />

(1800 cc)<br />

ni2I3l<br />

till1Q]<br />

*4 :@<br />

(2200 cc)<br />

rn2i3T4l<br />

<br />

H2M1623<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

182


ON-BOARD DIAGNOSTICS II SYSTEM [T10l1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10L1<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Con nect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

THV<br />

( F07 )<br />

0% O. 21V<br />

B2M04B2<br />

5) Read data on Subaru Select Monitor or OBO-II general<br />

scan tool.<br />

.. Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F07<br />

.. FO?: Throttle position sensor output signal is indicated.<br />

: Is the value more than 4.9 V in function<br />

mode F07?<br />

Cv : Go to step 10L2.<br />

C® : Even if MIL lights <strong>up</strong>, the circuit has returned to a<br />

normal condition at this time. A temporary poor<br />

contact of the connector may be the cause.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Poor contact in throttle position sensor connector<br />

.. Poor contact in ECM connector<br />

.. Poor contact in co<strong>up</strong>ling con nector (B21)<br />

.. OBO-II general scan tool<br />

For detailed operation procedu res, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

183


2-7 [T10L2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0703A<br />

10L2<br />

CHECK HARNESS BETWEEN THROTTLE<br />

POSITION SENSOR AND BODY CONNEC·<br />

TOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from throttle position sensor.<br />

3) Measure resistance of harness between throttle position<br />

sensor connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E13) No. 1 - Engine ground:<br />

: Is the resistance less than 5 O?<br />

C) : Go to next step 4).<br />

C® : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between throttle position sensor<br />

<strong>and</strong> ECM connector<br />

.. Poor contact in shield joint connector (883)<br />

OBD0704A<br />

4) Turn ignition switch to ON.<br />

5) Measure voltage between throttle position sensor connector<br />

<strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E13) No. 2 (+) - Engine ground (-):<br />

: Is the voltage more than 4.9 V?<br />

0' : Repair battery short circuit in harness between<br />

throttle position sensor <strong>and</strong> ECM connector. After<br />

repair, replace ECM.<br />

C®<br />

Replace throttle position sensor.<br />

184


ON-BOARD DIAGNOSTICS II SYSTEM [T10l2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

185


2-7 [T10MO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

M: DTC P0125<br />

- INSUFFICIENT COOLANT TEMPERATURE<br />

FOR CLOSED LOOP FUEL CONTROL -<br />

DTC DETECTING CONDITION:<br />

POI25 <br />

• Two consecutive driving cycles with fault<br />

0800191<br />

TROUBLE SYMPTOM:<br />

• Engine would not return to idling.<br />

WIRING DIAGRAM:<br />

Engine coolant<br />

temperature sensor<br />

Shield joint<br />

connector<br />

*1 :@<br />

(1800 eel<br />

-"',<br />

f '2fL 3'4" J 5 6 u7'SH i 1 2 3 4<br />

17181920 21 22 2324 2526127 2829 30 \ 56 j l/j<br />

45 464748 49 50 51 5253154 55 56<br />

910<br />

71 73 74 75 76 7778 7918081 82 83<br />

13 141 16<br />

L<br />

57<br />

ll 1z<br />

*2 :@<br />

(2200 eel<br />

*3 :@<br />

(1800 eel<br />

rri'2I3l<br />

[ill]Q]<br />

*4 :@<br />

(2200 eel<br />

rn2i3r4J<br />

<br />

®<br />

H2M1622<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

186


ON-BOARD DIAGNOSTICS II SYSTEM [T10M1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10M1 I CHECK DlC P0116 OR P0117 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0116 or<br />

@<br />

P0117?<br />

Inspect DTC P01 16 or P01 17 using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T1 0AO]. ><br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P0125.<br />

: Replace engine coolant temperature sensor.<br />

187


2-7 [T10NO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

(FBI)<br />

N: DTC P0130<br />

-. FRONT OXYGEN SENSOR CIRCUIT<br />

MALFUNCTION -<br />

P0130 <br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

09D0199<br />

WIRING DIAGRAM:<br />

Main relay<br />

®®<br />

SB F-2<br />

----G4r---------.<br />

@<br />

@ Front oxygen sensor<br />

a:'-===-====,====================: <br />

*1 :


ON-BOARD DIAGNOSTICS II SYSTEM [T10N2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10N1<br />

CHECK FOR OTHER CAUSES AFFECTING<br />

EXHAUST GAS.<br />

: Is CO % more than 2 % after engine warm<strong>up</strong>?<br />

Cv : Check fuel system.<br />

NOTE:<br />

• Check for use of improper fuel.<br />

• Check if engine oil or coolant level is extremely low.<br />

@) Go to step 10N2.<br />

1 10N2 I CHECK FRONT OXYGEN SENSOR DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Con nect the Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Start engine <strong>and</strong> Turn the Subaru Select Monitor <strong>and</strong><br />

the OBO-II general scan tool switch to ON.<br />

4) Warm-<strong>up</strong> the engine until coolant temperature is above<br />

70°C (160°F) <strong>and</strong> keep the engine speed at 2,000 rpm to<br />

3,000 rpm for one minute.<br />

02max - min ( FI2 )<br />

O.80V O IOV<br />

.<br />

82M0487<br />

5) Read data on Subaru Select Monitor or the OBO-II<br />

general scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F12<br />

• F12: Front oxygen sensor max. <strong>and</strong> min. output signals<br />

are indicated at the same time.<br />


2-7 [T10N3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1625A<br />

10N3<br />

CHECK HARNESS BETWEEN FRONT OXY­<br />

GEN SENSOR AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from front oxygen sensor.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between front oxygen sensor harness<br />

connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(818) No. 4 (+) - Engine ground (-):<br />

: Is the voltage more than 0.2 V?<br />

C : Go to step 10N4.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> front oxygen<br />

sensor connector<br />

• Poor contact in the ECM connector<br />

1 10N4 I CHECK POOR CONTACT.<br />

Check poor contact in front oxygen sensor connector.<br />

< Ref. to FOREWORD [T3C1]. ><br />

: Is there poor contact in front oxygen sensor<br />

connector?<br />

Qr Repair poor contact in front oxygen sensor connector.<br />

Replace front oxygen sensor.<br />

190


ON-BOARD DIAGNOSTICS II SYSTEM [T10N4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

191


2-7 [11000] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

0: DTC P0133<br />

- FRONT OXYGEN SENSOR CIRCUIT SLOW<br />

RESPONSE -<br />

DTC DETECTING CONDITION:<br />

POl33 <br />

• Two consecutive driving cycles with fault<br />

OBD0209<br />

WIRING DIAGRAM:<br />

Main re lay<br />

®® SBF-2<br />

----n4----O-----<br />

@<br />

@ Front oxygen sensor<br />

a=-'-===-===='====================: <br />

*1 :@<br />

*2 :@<br />

@ *1 :@ *2 :@ @)<br />

(1800 eel (2200 eel<br />

3<br />

fEll B g 4<br />

4 6 56 5 6<br />

® @<br />

-5 678 IIII<br />

H2M1624<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

192


ON-BOARD DIAGNOSTICS II SYSTEM [T1002] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

11001 I CHECK DTC P0130 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD .. II<br />

C® :<br />

general scan tool indicate DTC P0130?<br />

Inspect DTC P01 30 using "10. Diagnostics Chart<br />

with Trouble Code". <br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P0133.<br />

C§ : Go to step 1002.<br />

11002 1 CHECK EXHAUST SYSTEM.<br />

c3><br />

: Is there a fault in exhaust system?<br />

NOTE:<br />

Check the following items.<br />

• Loose installation of front portion of exhaust pipe onto<br />

cylinder heads<br />

• Loose connection between front exhaust pipe <strong>and</strong> front<br />

catalytic converter<br />

• Damage of exhaust pipe resulting in a hole<br />

Cs) Repair exhaust system.<br />

C§ : Replace front oxygen sensor.<br />

193


2-7 [T10PO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

OBD<br />

POI35<br />

(FBI)<br />

<br />

P: DTC P0135<br />

- FRONT OXYGEN SENSOR HEATER CIRCUIT<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

OBD0212<br />

WIRING DIAGRAM:<br />

Main re lay<br />

I EeM<br />

r==·-==;-=-=-<br />

= - = ...,<br />

@<br />

II!r===============<br />

® C®<br />

SBF-2<br />

----U4r---------<br />

lOO"ryg" :'"'"'<br />

E<br />

*1 :(@P<br />

*2 : @<br />

®<br />

1 2 3<br />

4<br />

567<br />

91011<br />

13 1415 10<br />

*1 :(@P<br />

(1800 ee)<br />

ni2I3l<br />

<br />

*2 :@<br />

(2200 ee)<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

rn2i3T4i<br />

Im2I:Z:Im<br />

2<br />

3 4<br />

5 6<br />

<br />

<br />

H2M1626<br />

194


ON-BOARD DIAGNOSTICS II SYSTEM [T10P2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10P1<br />

I CHECK DTC P0141 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0135 <strong>and</strong><br />

P0141 at the same time?<br />

Go to next step 1).<br />

Go to step 10P2.<br />

"='<br />

B O 7A<br />

'--____________<br />

_ _ ----1<br />

1) Turn ignition switch to OFF.<br />

2) Discon nect connector from ECM.<br />

3) Measure resistance of harness between ECM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(B84) No. 42 - Chassis ground:<br />

: Is the resistance less than 5 Q?<br />

0" : Repair poor contact in ECM con nector.<br />

C§ : Repair harness <strong>and</strong> con nector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> co<strong>up</strong>ling<br />

connector (B22)<br />

• Open circuit in harness between co<strong>up</strong>ling connector<br />

(B22) <strong>and</strong> engine grounding terminal<br />

• Poor contact in front oxygen sensor connector<br />

• Poor contact in co<strong>up</strong>ling connector (B22)<br />

10P2<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Con nect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

195


2-7 [T10P3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

F02H ( F32 )<br />

1 .00 A<br />

82M0497<br />

5) Read data on Subaru Select Monitor or OBO-II general<br />

scan tool.<br />

• Subaru Select Monitor<br />

DeSignate mode using function key.<br />

Function mode: F32<br />

• F32: Front oxygen sensor heater current is indicated.<br />

c3> : Is the value more than 0.2 A in function<br />

mode F32?<br />

Cv : Repair connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in front oxygen sensor connector<br />

• Poor contact in ECM connector<br />

C§) : Go to step 10P3.<br />

• OBO-II scan tool<br />

For detailed operation procedu res, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

<br />

@)<br />

-B1sru1413--' 211 10 9 L rl f.---..rL<br />

1 \\<br />

44143 41i\039<br />

IL0 696867 f<br />

9695194939 !<br />

L<br />

-n<br />

<br />

-:..:-<br />

I(<br />

37S5<br />

'El4 63261 605958 '\<br />

9CI89138137868584 }<br />

,--<br />

U<br />

J.<br />

82M0548A<br />

10P3<br />

CHECK OUTPUT SIGNAL FROM ECM.<br />

(USING VOLTAGE METER.)<br />

1) Start <strong>and</strong> idle the engine.<br />

2) Measure voltage between ECM con nector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 38 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1.0 V?<br />

Cv : Go to step 10P4.<br />

C§) : Go to next step 3).<br />

3) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />

: Does the voltage change less than 1.0 V by<br />

shaking harness <strong>and</strong> connector of ECM while<br />

monitoring the value with voltage meter?<br />

Repair poor contact in ECM con nector.<br />

Go to next step 4).<br />

4) Disconnect connector from front oxygen sensor.<br />

5) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 38 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1.0 V?<br />

Cv : Replace ECM.<br />

196


ON-BOARD DIAGNOSTICS II SYSTEM [T10P5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

Repair battery short circuit in harness between<br />

ECM <strong>and</strong> front oxygen sensor connector. After<br />

repair, replace ECM.<br />

-:...-<br />

D<br />

'----eV<br />

@<br />

IJJ<br />

OBD0667C<br />

10P4<br />

CHECK POWER SUPPLY TO FRONT OXy­<br />

GEN SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from front oxygen sensor.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between front oxygen sensor connector<br />

<strong>and</strong> engine ground.<br />

Connector & terminal<br />

(818) No. 2 (+ ) - Engine ground (-):<br />

3> : Is the voltage more than 10 V?<br />

Cv : Go to step 10P5.<br />

: Repair power s<strong>up</strong>ply line.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between main relay <strong>and</strong> front<br />

oxygen sensor connector<br />

• Poor contact in front oxygen sensor connector<br />

• Poor contact in main relay connector<br />

OBD0706<br />

1 10P5 I CHECK FRONT OXYGEN SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between front oxygen sensor connector<br />

terminals.<br />

Terminals<br />

No. 1 _.No. 2:<br />

: Is the resistance less than 30 Q?<br />

C€ : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between front oxygen sensor<br />

<strong>and</strong> ECM connector<br />

• Poor contact in front oxygen sensor connector<br />

• Poor contact in ECM con nector<br />

: Replace front oxygen sensor.<br />

197


2-7 [T10QO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

POI36<br />

(FBI)<br />

Q: DTC P0136<br />

- REAR OXYGEN SENSOR CIRCUIT<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

08D0220<br />

WIRING DIAGRAM:<br />

Main relay<br />

® y. ... -'-'-'--Y<br />

@@<br />

SBF-2<br />

----04G------------------- ________<br />

*1 : *2 :@ ® @ @ GD<br />

(1800 ee) (2200 ee)<br />

§I<br />

• 456 -5678 3 4 5 6 -5678<br />

11Iil IIUil1<br />

H2M1627<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

198


ON-BOARD DIAGNOSTICS II SYSTEM [nOQ3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

/ 10Q1 / CHECK DTC P0130 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0130?<br />

Cv Go to step 10Q2.<br />

(§) Go to step 10Q3.<br />

/ 10Q2 / CHECK FAILURE CAUSE OF P0130.<br />

Perform the step 1 of OTC P0130.<br />

: Is the failure cause of P0130 in the fuel system?<br />

Cv : Check fuel system.<br />

NOTE:<br />

In this case, it is not necessary to inspect OTC P0136.<br />

(§) : Go to step 10Q3.<br />

/ 10Q3 / CHECK REAR OXYGEN .SENSOR DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or OBO-II general scan<br />

tool to data link con nector.<br />

3) Start the engine, <strong>and</strong> turn Subaru Select Monitor or<br />

OBO-II general scan tool switch to ON.<br />

4) Warm-<strong>up</strong> the engine until engine coolant temperature<br />

is above 70°C (160°F), <strong>and</strong> keep the engine speed at 2,000<br />

rpm to 3,000 rpm for two minutes.<br />

R02<br />

0.60 V<br />

(FI3 )<br />

B2M0488<br />

5) Read data on Subaru Select Monitor or OBO-II general<br />

scan tool.<br />

• Subaru Select Monitor<br />

Oesignate mode using function key.<br />

Function mode: F13<br />

• F13: Rear oxygen sensor output signal is indicated.<br />

: Does the value fluctuate in function mode<br />

F13?<br />

Gr Go to step 10QS.<br />

(§) Go to next step 6).<br />

199


2-7 [T10Q4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

R02 (FI3 )<br />

0.60 V<br />

B2M0488<br />

OBD0707A<br />

6) Read data on Subaru Select Monitor or OBo-1i General<br />

Scan Tool.<br />

: Is the value fixed between 0.2 <strong>and</strong> 0.4 V in<br />

function mode F13?<br />

C® : Go to step 10Q4.<br />

(§) :<br />

Replace rear oxygen sensor.<br />

.. OBD-II general scan tool<br />

For detailed operation procedures, refer to the OBo-1i<br />

General Scan Tool Instruction Manual.<br />

10Q4 CHECK HARNESS BETWEEN REAR OXY­<br />

GEN SENSOR AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) isconnect connector from rear oxygen sensor.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between rear oxygen sensor harness<br />

connector <strong>and</strong> engine ground or chassis ground.<br />

Connector & terminal<br />

(T6) No. 4 (+) - Chassis ground (-):<br />

: Is the voltage more than 0.2 V?<br />

Replace rear oxygen sensor.<br />

@:!iD :<br />

(§) :<br />

Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between rear oxygen sensor<br />

<strong>and</strong> ECM connector<br />

.. Poor contact in rear oxygen sensor con nector<br />

.. Poor contact in ECM connector<br />

.. Poor contact in rear oxygen sensor connecting harness<br />

connector<br />

110Q5 1 CHECK EXHAUST SYSTEM.<br />

: Is there a fault in exhaust system?<br />

NOTE:<br />

Check the following items .<br />

.. Loose installation of portions<br />

.. Damage (crack, hole etc.) of parts<br />

.. Looseness <strong>and</strong> ill fitting of parts between front oxygen<br />

sensor <strong>and</strong> rear oxygen sensor<br />

C®<br />

(§) :<br />

Repair or replace faulty parts.<br />

Replace rear oxygen sensor.<br />

200


ON-BOARD DIAGNOSTICS II SYSTEM [11005] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

201


2-7 [T10RO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

R: DTC P0139<br />

- REAR OXYGEN SENSOR CIRCUIT SLOW<br />

RESPONSE -<br />

DTC DETECTING CONDITION:<br />

POI39 • Two consecutive driving cycles with fault<br />

Main relay<br />

OBD0229<br />

WIRING DIAGRAM:<br />

@ @)<br />

SBF-2<br />

---- 4:r---------__.<br />

Q -========:::oo:<br />

@<br />

<br />

13;<br />

connector<br />

*1 :@<br />

*2 :@<br />

@ GD<br />

® Rear oxygen sensor<br />

I: <br />

*1 :@ *2 :@ ®<br />

(1800 ccl (2200 ccl<br />

rrf2Bl<br />

t:illIID<br />

rn2l3T4l<br />

t2ffi:IZIm<br />

g2<br />

3 4<br />

5 6<br />

<br />

<br />

H2M1627<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

202


ON-BOARD DIAGNOSTICS II SYSTEM [T10R1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10R1 1 CHECK DTC P0136 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

Gr :<br />

general scan tool indicate DrC P0136?<br />

Inspect DTC P0136 using "10. Diagnostics Chart<br />

with Trouble Code". <br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P0139.<br />

: Replace rear oxygen sensor.<br />

203


2-7 [T1050] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

S: DTC P0141<br />

- REAR OXYGEN SENSOR HEATER CIRCUIT<br />

MALFUNCTION -<br />

P0141<br />

<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

Main relay<br />

08D0232<br />

WIRING DIAGRAM:<br />

®® SBF-2<br />

---- n4--------<br />

® Rear oxygen sensor<br />

I:<br />

® *1 :@p *2 :@ @)<br />

1 2 34<br />

56 78<br />

910 11 12<br />

13 14 15 16<br />

2<br />

ITf2bl rn2i3T4J 3 4<br />

(1800 ee) (2200 ee)<br />

till:I2l 5 6<br />

® @ ®<br />

<br />

<br />

H2M1628<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

204


ON-BOARD DIAGNOSTICS II SYSTEM [T10S2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

ICHECK DTC P0135 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0141 <strong>and</strong><br />

P0135 at the same time?<br />

Go to next step 1).<br />

Go to step 10S2.<br />

'--____<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ECM.<br />

3) Measure resistance of harness between ECM con nector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(B84) No. 42 -.Chassis ground:<br />

: Is the resistance less than 5 O?<br />


2-7 [T10S3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

R02H (F33 )<br />

1 .00 A<br />

B2M0498<br />

5) Read data on Subaru Select Monitor or OBO-II general<br />

scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F33<br />

• F33: Rear oxygen sensor heater current is indicated.<br />

: Is the value more than 0.2 A in function<br />

mode F33?<br />

@<br />

: Repair connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in rear oxygen sensor connector<br />

• Poor contact in rear oxygen sensor connecting harness<br />

connector<br />

• Poor contact in ECM connector<br />

C§) : Go to step 1053.<br />

• OBO-II scan tool<br />

For detailed operation procedu res, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

1053 CHECK OUTPUT SIGNAL FROM ECM.<br />

(USING VOLTAGE METER.)<br />

1) Start <strong>and</strong> idle the engine.<br />

2) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 37 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1.0 V?<br />

C) : Go to step 1054.<br />

C§) : Go to next step 3).<br />

3) Measure voltage between ECM con nector <strong>and</strong> chassis<br />

ground.<br />

: Does the voltage change less than 1.0 V by<br />

shaking harness <strong>and</strong> connector of ECM while<br />

monitoring the value with voltage meter?<br />

Repair poor contact in ECM connector.<br />

Go to next step 4).<br />

4) isconnect connector from rear oxygen sensor.<br />

5) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground . .<br />

Connector & terminal<br />

(884) No. 37 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1.0 V?<br />

Cv : Replace ECM.<br />

B2M0554A<br />

206


ON-BOARD DIAGNOSTICS II SYSTEM [T10S5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

C§V<br />

Repair battery short circuit in harness between<br />

ECM <strong>and</strong> rear oxygen sensor connector. After<br />

repair, replace ECM.<br />

OBD0710A<br />

OBD0706<br />

10S4<br />

CHECK POWER SUPPLY TO REAR OXYGEN<br />

SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from rear oxygen sensor.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between rear oxygen sensor connector<br />

<strong>and</strong> engine ground or chassis ground.<br />

Connector & terminal<br />

(T6) No. 2 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Cv : Go to step 10S5.<br />

Repair power s<strong>up</strong>ply line.<br />

C§V :<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between main relay <strong>and</strong> rear<br />

oxygen sensor connector<br />

• Poor contact in rear oxygen sensor connector<br />

• Poor contact in rear oxygen sensor connecting harness<br />

connector<br />

1 10S5 1 CHECK REAR OXYGEN SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between rear oxygen sensor connector<br />

terminals.<br />

Terminals<br />

No. 1-No. 2:<br />

: Is the resistance less than 30 Q?<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between rear oxygen sensor<br />

<strong>and</strong> ECM connector<br />

• Poor contact in rear oxygen sensor connector<br />

• Poor contact in ECM connector<br />

• Poor contact in rear oxygen sensor connecting harness<br />

connector<br />

C§V : Replace rear oxygen sensor.<br />

207


2-1 [T10TO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

POI70<br />

(FB I)<br />

<br />

0800240<br />

T: DTC P0170<br />

- FUEL TRIM MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Erroneous idling<br />

• Engine stalls.<br />

• Poor driving performance<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODE.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

/ 1011 / CHECK EXHAUST SYSTEM.<br />

: Are there holes or loose bolts on exhaust<br />

system?<br />

Cv :<br />

(§) : Go to step 10T2.<br />

Repair exhaust system.<br />

1 10T2 / CHECK AIR INTAKE SYSTEM.<br />

: Are there holes, loose bolts or disconnection<br />

of hose on air intake system?<br />

6' : Repair air intake system.<br />

(§) : Go to step 10T3.<br />

/)" 1':'<br />

I, ' . ,',<br />

, " . .<br />

,' , '<br />

' ." .<br />

,:.,: " :


ON-BOARD DIAGNOSTICS II SYSTEM [T10T3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

(2) Disconnect connector from fuel tank.<br />

(3) Start the engine, <strong>and</strong> run it until it stalls.<br />

(4) After stopping the engine, crank the engine for 5<br />

to 7 seconds to reduce fuel pressure.<br />

(5) Turn ignition switch to OFF.<br />

2) Con nect connector to fuel tank.<br />

3) Disconnect fuel delivery hose from fuel filter, <strong>and</strong> connect<br />

fuel pressure gauge.<br />

\ OBD0711<br />

4) Start the engine <strong>and</strong> idle while gear position is neutral.<br />

5) Measure fuel pressure while disconnecting pressure<br />

regulator vacuum hose from intake manifold.<br />


2-7 [T10T4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

6) After connecting pressure regulator vacuum hose,<br />

measure fuel pressure.<br />

: Is fuel pressure between 157 <strong>and</strong> 206 kPa<br />

(1.6 - 2.1 kglcm 2 , 23 - 30 psi)?<br />

Go to step 10T4.<br />

@) : Repair the following items.<br />

Fuel pressure too high<br />

Fuel pressure too low<br />

• Faulty pressure regulator<br />

• Clogged fuel return line or bent<br />

hose<br />

• Faulty pressure regulator<br />

• Improper fuel pump discharge<br />

• Clogged fuel s<strong>up</strong>ply line<br />

WARNING:<br />

Before removing fuel pressure gauge, release fuel<br />

pressure.<br />

NOTE:<br />

• If fuel pressure does not increase, squeeze fuel return<br />

hose 2 to 3 times, then measure fuel pressure again .<br />

• If out of specification as measured at this step, check<br />

or replace pressure regulator <strong>and</strong> pressure regulator vacuum<br />

hose.<br />

10T4<br />

CHECK ENGINE COOLANT TEMPERATURE<br />

SENSOR.<br />

< REF. TO 2-7 [T1 0HO] OR [T1 010]. ><br />

1) Turn ignition switch to OFF.<br />

2) Connect the Subaru Select Monitor or the OBO-II general<br />

scan tool to data link con nector.<br />

3) Start the engine <strong>and</strong> warm-<strong>up</strong> completely.<br />

210


ON-BOARD DIAGNOSTICS II SYSTEM [T10T5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

TW<br />

(F04 )<br />

176 o f<br />

B2M0479<br />

4) Read data on Subaru Select Monitor or the OBO-II<br />

general scan tool.<br />

.. Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F04<br />

.. F04: Water temperature is indicated in 110 C" <strong>and</strong> "°F".<br />


2-7 [11015] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

QA ( F06 )<br />

1 67g .<br />

/ s 2.02V<br />

B2M0481<br />

------<br />

5) Read data on Subaru Select Monitor or aBO-II general<br />

scan tool.<br />

• Subaru Select Monitor<br />

Oesignate mode using function key.<br />

Function mode: F06<br />

• FOB: Mass air flow <strong>and</strong> voltage input from mass air flow<br />

sensor are shown on display.<br />

: Is the voltage in function mode F06 within the<br />

specifications shown in the following table?<br />

Model<br />

1800 cc<br />

2200 cc<br />

Engine speed<br />

Idling<br />

2,500 rpm<br />

Idling<br />

2,500 rpm<br />

Specified value<br />

1.6 - 2.8 (g/sec)<br />

6.1 - 10.3 (g/sec)<br />

1.7 - 3.3 (g/sec)<br />

7.1 - 14.2 (g/sec)<br />

: Contact with SOA service.<br />

NOTE:<br />

Inspection by OTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

: Replace mass air flow sensor.<br />

• aBO-II general scan tool<br />

For detailed operation procedures, refer to the aBO-II<br />

General Scan Tool Instruction Manual.<br />

212


ON-BOARD DIAGNOSTICS II SYSTEM [T10T5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

213


2-7 [T10UO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

(FBI)<br />

PO 181 <br />

U: DTC P0181<br />

- FUEL TEMPERATURE SENSOR A CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

f<br />

H2M1350<br />

WIRING DIAGRAM:<br />

®<br />

@@<br />

@@)<br />

Fuel tank<br />

Fuel<br />

sensor<br />

temperature<br />

l [Jr-----, lr-----18l t-----ir----'<br />

g®<br />

Shield joint<br />

connector<br />

iru3'4r; '-'5'6" .l7'811J1<br />

17 18 1920 21 22 23 24 25 26 2728 29 3011<br />

45 46 47 48 49 50 51 52 53 545 56 57<br />

71 72 73 74 75 76 7778 79 80 81 82 83<br />

L<br />

m213m<br />

<br />

n42l<br />

tml<br />

rTf2I3l<br />

@12]]J<br />

H2M1629<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

214


ON-BOARD DIAGNOSTICS II SYSTEM [T10U1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

I CHECK DTC P0182 OR P0183 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0182 or<br />

P0183?<br />

Inspect DTC P0182 or P0183 using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO] . ><br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P01 81 .<br />

: Replace fuel temperature sensor.<br />

215


2-7 [novo] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

PO 182 <br />

V: DTC P0182<br />

- FUEL TEMPERATURE SENSOR A CIRCUIT<br />

lOW INPUT -<br />

DTC DETECTiNG CONDITION:<br />

• Immediately at fault recognition<br />

B2M1079<br />

WIRING. DIAGRAM:<br />

@ ®® @@)<br />

E]f-----,<br />

j lr---ff----.If---<br />

8C®<br />

Shield joint<br />

connector<br />

Fuel tank<br />

Fuel temperature<br />

sensor<br />

i lfI8Tlf(,<br />

17 18 1920 21 22 23 24 25 26 2728 29 30J ,\<br />

45 46 47 48 49 50 51 52 53 5455 56 57<br />

71 72 73 74 75 76 7778 79 80 81 82 83<br />

L<br />

rn2i3T4l<br />

tNQIZ]ID<br />

r1i2l<br />

[ffi]<br />

®<br />

n12l3l<br />

<br />

H2M1629<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

216


ON-BOARD DIAGNOSTICS II SYSTEM [T10V2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10V1<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

TNKT ( F44)<br />

68°F<br />

H2M130B<br />

5) Read data on Subaru Select Monitor<br />

.<br />

or OBO-II general<br />

scan tool.<br />

.. Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F44<br />

.. F44: Fuel temperature is indicated in "oC" <strong>and</strong> "OF".<br />

: Is the value greater than 150°C or 300°F in<br />

function mode F44?<br />

Go to step 10V2.<br />

C§) : Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time .<br />

.. OBO-II general scan tool<br />

For detailed operation procedu res, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

-, _<br />

j·/':·.'···l··<br />

:::::·<br />

. <br />

,:<br />

.'.:- :' - :<br />

- _ __ 0 • • . • , . ,<br />

. :<br />

" . ,<br />

e<br />

• • I I , ' '.<br />

: :- . . . . " .<br />

'<br />

'.<br />

.<br />

.<br />

'<br />

.<br />

. <br />

. . .<br />

<br />

" \<br />

:J:. o - .,:::<br />

o<br />

. ' , . . "<br />

.. . ' , . - , 0<br />

.. < ;-::.:: %'<br />

. . ' . . . . .' . --::" 0<br />

. . - . ' . . " .<br />

' .<br />

'<br />

:';::;,.


2-7 [T10V2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

TNKT<br />

H<br />

L--______ ______ 2M<br />

__<br />

6) Read data on Subaru Select Monitor or the OBO-II<br />

general scan tool.<br />

• Subaru Select Monitor<br />

( F 4 4 ) Designate mode using function key.<br />

Function mode: F44<br />

6 8 0 F • F44: Fuel temperature is indicated in 110 C " <strong>and</strong> "°F".<br />

1<br />

: Is the value less than -40°C or -40°F in function<br />

mode F44?<br />

30<br />

-l<br />

8<br />

C) : Replace fuel temperature sensor.<br />

: Repair ground short circuit in harness between<br />

fuel pump <strong>and</strong> ECM connector .<br />

• OBO-II general scan tool<br />

For detailed operation procedures, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

218


ON-BOARD DIAGNOSTICS II SYSTEM [T10V2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

219


2-7 [T10WO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

POl83<br />

<br />

W: DTC P0183<br />

- FUEL TEMPERATURE SENSOR A CIRCUIT<br />

HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

82M10BO<br />

WIRING DIAGRAM:<br />

@<br />

Sf---.-<br />

@@<br />

@@<br />

I l..-----it----II----<br />

Fuel tank<br />

Fuel temperature<br />

sensor<br />

8®<br />

Shield joint<br />

connector<br />

1'3"14TU""5'6fU'7'8n <br />

1718 1920 21 22123 24 25 26127 28 29 30J<br />

45 46 47 48 49150 151 52 53154 55 56 57<br />

71 72 73 74 75176 7778 79l8O 81 82 83<br />

L<br />

rn2f3T4l<br />

<br />

r1i2l<br />

tml<br />

rTI2I3l<br />

<br />

H2M1629<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2·7 [T3DO] <strong>and</strong> [T3EO]. ><br />

220


ON-BOARD DIAGNOSTICS II SYSTEM [T1 0W2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10W1<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or OBO-II general scan tool switch to ON.<br />

4) Start engine.<br />

TNKT<br />

(F44)<br />

68°F<br />

H2M1308<br />

5) Read data on Subaru Select Monitor or OBO-II general<br />

scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F44<br />

• F44: Fuel temperature is ind icated in 110 C" <strong>and</strong> "°F ".<br />

: Is the value less than -40°C or -40°F in function<br />

mode F44?<br />

Cvs) : Go to step 10W2.<br />

: Repair poor contact.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in fuel pump connector<br />

• Poor contact in ECM connector<br />

• Poor contact in co<strong>up</strong>ling con nectors (B83, B99 <strong>and</strong><br />

R67)<br />

• OBO-II geeral scan tool<br />

For detailed operation procedu res, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

10W2<br />

CHECK HARNESS BETWEEN FUEL TEM-<br />

PERATURE SENSOR AND ECM CONNEC·<br />

TOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove access hole lid.<br />

3) Disconnect connector from fuel pump.<br />

rTf2t3l<br />

m:l]]] <br />

G2M0340<br />

H2M1250B<br />

4) Measure voltage between fuel pump connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(R58) No. 2 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

C-.§;) Repair battery short circuit in harness between<br />

ECM <strong>and</strong> fuel pump connector.<br />

Go to next step 5).<br />

221


2-7 [T10W3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

n12t3lrRs8'<br />

01]]] <br />

'--__ _________ _ H_ 2 M_1_ 2 5----'<br />

n12t3lrRs8'<br />

01]]] <br />

H2M1250B<br />

5) Turn ignition switch to ON.<br />

6) Measure voltage between fuel pump connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(R58) No. 2 (+) - Chassis ground (-):<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10W3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

223


2-1 [T10XO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P026I<br />

(FBI )<br />

<br />

X: DTC P0261<br />

- FUEL INJECTOR CIRCUIT lOW INPUT -<br />

#1 -<br />

OBD<br />

P0264<br />

B2M1081<br />

(FBI )<br />

< INJ 2><br />

Y: DTC P0264<br />

- FUEL INJECTOR CIRCUIT lOW INPUT -<br />

#2 -<br />

OBD<br />

P0267<br />

B2M1082<br />

(FBI )<br />

<br />

Z: DTC P0267<br />

- FUEL INJECTOR CIRCUIT lOW INPUT -<br />

#3 -<br />

OBD<br />

P0270<br />

B2M1083<br />

(FBI )<br />

< INJ 4><br />

AA: DTC P0270<br />

- FUEL INJECTOR CIRCUIT lOW INPUT -<br />

#4 -<br />

B2M 1 084<br />

224


ON-BOARD DIAGNOSTICS II SYSTEM [T10AAO] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

TROUBLE SYMPTOM:<br />

• Failure of engine to start<br />

• Engine stalls.<br />

• Erroneous idling<br />

• Rough driving<br />

Main rela<br />

=<br />

WIRING DIAGRAM:<br />

®<br />

4<br />

® ® SBF-2<br />

@)<br />

#3 #4 I ,<br />

EeM<br />

#1 # 2<br />

®<br />

1 2 3 4<br />

56 78<br />

910 11 12<br />

13 14 15 16<br />

2<br />

3 4<br />

5 6<br />

<br />

<br />

@)@@@)<br />

H2M1617<br />

CAUTION:<br />

• Check or repair only faulty cylinders.<br />

• After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

225


2-7 [T10AA1] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

-:1§MrtJ1413 --,<br />

®<br />

211 10 9Jd <br />

432414C39383 36[35343332 31 0-<br />

I<br />

069ae 6766656463a2 61 60958 '\<br />

9695\j4939 91 90891388786 85 84<br />

u<br />

I(<br />

'--<br />

iP-r<br />

<br />

-11<br />

-....:- ... r-<br />

B2M0556A<br />

1 10AA1 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground on faulty cylinders.<br />

Connector & terminal<br />

#1 (884) No. 96 (+ ) - Chassis ground (-):<br />

#2 (884) No. 70 ( + ) - Chassis ground (-):<br />

#3 (884) No. 44 ( + ) - Chassis ground (-):<br />

#4 (884) No. 16 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

C® : Go to step 10AA2.<br />

: Go to step 10AA3.<br />

1 10AA2 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1 ].><br />

: Is there poor contact in ECM connector?<br />

Repair poor contact in ECM connector.<br />

Cv) :<br />

:<br />

Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

226


O.N-BOARD DIAGNOSTICS II SYSTEM [T10AA4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0713A<br />

10AA3<br />

CHECK HARNESS BETWEEN FUEL INJEC­<br />

TOR AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect con nector from fuel injector on faulty cylinders.<br />

3) Measure voltage between ECM connector <strong>and</strong> engine<br />

ground on faulty cylinders.<br />

Connector & terminal<br />

#1 (E5) No. 1 - Engine ground:<br />

#2 (E16) No. 1 - Engine ground: .<br />

#3 (£6) No. 1 - Engine ground:<br />

#4 (E17) No. 1 - Engine ground:<br />

3> : Is the resistance less than 10 O?<br />

Repair ground short circuit in harness between<br />

fuel injector <strong>and</strong> ECM connector.<br />

(§) Go to next step 4).<br />

.@<br />

'/<br />

ri-u 9 0 U 1112 r-1314 U'5<br />

1233563738904142434<br />

\ 5896061162163646566676869 0<br />

, ,--- \ 84858€8718818990919293949596 I<br />

U<br />

L.J<br />

!.<br />

If<br />

4) Measure resistance of harness con nector between<br />

ECM connector <strong>and</strong> fuel injector on faulty cylinders.<br />

Connector & terminal<br />

#1 (884) No. 96 - (E5) No. 1:<br />

#2 (884) No. 70 - (E16) No. 1:<br />

#3 (884) No. 44 - (E6) No. 1:<br />

#4 (884) No. 16 - (E17) No. 1:<br />

: Is the resistance less than 1 O?<br />

Cv,y : Go to step 10AA4.<br />

(§) :<br />

Repair harness <strong>and</strong> con nector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> fuel injector<br />

connector<br />

• Poor contact in co<strong>up</strong>ling connector (822)<br />

B2M0557A<br />

1 10AA4 I CHECK FUEL INJECTOR.<br />

Measure resistance between fuel injector terminals on<br />

faulty cylinder.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance between 5 <strong>and</strong> 20 O?<br />

(§) Replace faulty fuel injector.<br />

6-,y : Go to step 10AA5.<br />

227


2-7 [T10AAS] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

l--__ "="___ _ _____ OB D 0715A __ _ -J<br />

110AA5 I CHECK POWER SUPPLY LINE.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between fuel injector <strong>and</strong> engine<br />

ground on faulty cylinders.<br />

Connector & terminal<br />

#1 (ES) No. 2 (+) - Engine ground (-):<br />

#2 (E16) No. 2 (+) _.Engine ground (-):<br />

#3 (E6) No. 2 (+) - Engine ground (-):<br />

#4 (E1 7) No. 2 (+) - Engine ground (-'-):<br />

: Is the voltage more than 10 V?<br />

VES : Repair poor contact in all connectors in fuel<br />

injector circuit.<br />

@) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between main relay <strong>and</strong> fuel<br />

injector connector on faulty cylinders<br />

• Poor contact in co<strong>up</strong>ling connector (822)<br />

• Poor contact in main relay connector<br />

• Poor contact in fuel injector con nector on faulty cylinders<br />

228


ON-BOARD DIAGNOSTICS II SYSTEM [T10AA5] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

229


2-7 [T10ABO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

P0262<br />

<br />

AB: DTC P0262<br />

- FUEL INJECTOR CIRCUIT HIGH INPUT -<br />

#1 -<br />

B2M1085<br />

OBD - (FBI )<br />

P0265<br />

<br />

AC: DTC P0265<br />

- FUEL INJECTOR CIRCUIT HIGH INPUT -<br />

#2 -<br />

B2M1086<br />

OBD (FBI )<br />

P0268<br />

<br />

AD: DTC P0268<br />

- FUEL INJECTOR CIRCUIT HIGH INPUT -<br />

#3 -<br />

B2M1087<br />

OBD (FBI )<br />

P027 I<br />

<br />

AE: DTC P0211<br />

- FUEL INJECTOR CIRCUIT HIGH INPUT -<br />

#4 -<br />

B2M1088<br />

230


ON-BOARD DIAGNOSTICS II SYSTEM [T10AEO] 2-7<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

TROUBLE SYMPTOM:<br />

• Failure of engine to start<br />

• Engine stalls.<br />

• Erroneous idling<br />

• Rough driving<br />

WIRING DIAGRAM:<br />

10. Diagnostic Chart with Trouble Code<br />

Main relay<br />

=<br />

EeM<br />

®<br />

®®<br />

#3<br />

#1 #2<br />

@)<br />

# 4<br />

I<br />

12 34<br />

56 78<br />

910 11 12<br />

13 14 15 16<br />

§±!]2 3 4<br />

5 6<br />

<br />

<br />

@®@@)<br />

H2M1617<br />

CAUTION:<br />

• Check or repair only faulty cylinders.<br />

• After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

231


2-7 [T10AE1] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

L<br />

r---"'"'<br />

@<br />

'I<br />

1615rul14 --, 12 1 le 9 L<br />

n<br />

I ::; I}u<br />

"*" \"r- 82M0556A<br />

1 10AE1 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM con nector <strong>and</strong> chassis<br />

ground on faulty cylinders.<br />

Connector & terminal<br />

#1 (884) No. 96 (+ ) - Chassis ground (-):<br />

#2 (884) No. 70 (+ ) - Chassis ground (-):<br />

#3 (884) No. 44 (+ ) - Chassis ground (-):<br />

#4 (884) No. 16 (+) - Chassis ground (-):<br />

: Is the voltage more fhan 10 V?<br />

6's)<br />

@) :<br />

Go to step 10AE3.<br />

Go to step 10AE2.<br />

1 10AE2 1 CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

Repair poor contact in ECM connector.<br />

Rep/ace ECM.<br />

@) :<br />

@<br />

fa 15 U '14 '13 r-1 2 11 r-10 rg 0.1 '---.r-L<br />

4443 4241 40t39 t38 3 36 35t34 t33 32 31<br />

I<br />

06968 676665 646 6261 6059 8<br />

9f 959493 9291 9(89<br />

I<br />

88187 186 8584<br />

L<br />

'--<br />

n<br />

'/<br />

<br />

)-u<br />

*<br />

- 82M0556A<br />

10AE3<br />

CHECK HARNESS BETWEEN FUEL INJEC­<br />

TOR AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from fuel injector on faulty cylinder.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between ECM con nector <strong>and</strong> chassis<br />

ground on faulty cylinders.<br />

Connector & terminal<br />

#1 (884) No. 96 (+) - Chassis ground (-):<br />

#2 (884) No. 70 (+) - Chassis ground (-):<br />

#3 (884) No. 44 (+) - Chassis ground (-):<br />

#4 (884) No. 16 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Repair battery short circuit in harness between<br />

ECM <strong>and</strong> fuel injector. After repair, replace ECM.<br />

@) Go to next step 5).<br />

232


ON-BOARD DIAGNOSTICS II SYSTEM [T10AE4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

5) Turn ignition switch to OFF.<br />

6) Measure resistance between fuel injector terminals on<br />

faulty cylinder.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance less than 1 O?<br />

@:: Replace faulty fuel injector <strong>and</strong> ECM.<br />

@) : Go to step 10AE4.<br />

/ 10AE4 / CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE·<br />

WORD [T3C1 ]. ><br />

: Is there poor contact in ECM connector?<br />

@:: Repair poor contact in ECM connector.<br />

Replace ECM.<br />

@) :<br />

233


2-7 [T10AFO] ON-BOARD DIAGNOS TICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

AF: DTC P0301<br />

- CYLINDER 1 MISFIRE DETECTED -<br />

P030I <br />

0800277<br />

OBD (FB I)<br />

AG: DTC P0302<br />

- CYLINDER 2 MISFIRE DETECTED -<br />

P0302 <br />

0800278<br />

OBD (FB I)<br />

AH: DTC P0303<br />

- CYLINDER 3 MISFIRE DETECTED -<br />

P0303 <br />

0800279<br />

OBD (FB I)<br />

AI: DTC P0304<br />

- CYLINDER 4 MISFIRE DETECTED -<br />

P0304 <br />

0800280<br />

234


ON-BOARD DIAGNOSTICS II SYSTEM [T10AIO] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

.. Immediately at fault recognition (A misfire which could<br />

damage catalyst occurs.)<br />

TROUBLE SYMPTOM:<br />

.. Engine stalls .<br />

.. Erroneous idling<br />

.. Rough driving<br />

WIRING DIAGRAM:<br />

Crankshaft<br />

position<br />

sensor<br />

Camshaft<br />

position<br />

sensor<br />

Mass air<br />

f I ow sensor<br />

Main relay<br />

@ :: ® o<br />

Engine<br />

coolant<br />

temperature<br />

sensor<br />

Neutral Neutral Throttle<br />

position position position<br />

switch (MTl switch (AT) sensor<br />

®<br />

*2 : Plastic body type only<br />

Fuel injectors<br />

®<br />

c@p<br />

@<br />

[ill]<br />

@<br />

I 1 I ii3i'4 I 51<br />

@ ®<br />

®<br />

®<br />

1 2 3<br />

5678<br />

3 4<br />

9101112 5 6<br />

IjlilWMfilal<br />

rnm<br />

<br />

-=<br />

1 3<br />

5678<br />

910 1112<br />

13 14 1 16<br />

@@<br />

@@<br />

@@<br />

q]jzp<br />

H2M1630<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

235


2-7 [T10AI1] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK DTC P01 01, P0102, P0103, P0116,<br />

10AI1 P0117, P0125, P0261, P0262, P0264, P0265,<br />

P0267, P0268, P0270 OR P0271 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0101, P0102,<br />

P0103, P0116, P0117, P0125, P0261, P0262,<br />

P0264, P0265, P0267, P0268, P0270 or P0271?<br />

Inspect DTC P01 01, P0102, P0103, P01 16, P01 17,<br />

P0125, P0261 , P0262, P0264, P0265, P0267,<br />

P0268, P0270 or P0271 using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO] . ><br />

NOTE:<br />

In ' this case, it is not necessary to inspect DTC P0301,<br />

P0302, P0303 <strong>and</strong> P0304.<br />

: Go to step 10A12.<br />

10AI2<br />

CONNECT SUBARU SELECT MONITOR AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor to the data link connector.<br />

3) Turn ignition switch to ON <strong>and</strong> turn Subaru Select<br />

Monitor switch to ON.<br />

EGRmax-min (F4 2 )<br />

1 OOkPa 4kPa<br />

4) Read data on Subaru Select Monitor.<br />

Designate mode use function key.<br />

Function mode: F42<br />

NOTE:<br />

F42: Maximum <strong>and</strong> minimum EGR system pressure value<br />

are indicated at the same time.<br />

5) Print out the displayed data on paper.<br />

I rnmmm[jQJ I<br />

C D E F t<br />

DDDDD<br />

8 9 A 8 <br />

DDDDD<br />

4 5 6 7 I<br />

00000<br />

o 1 2 3 ENT<br />

DDDOJD<br />

SuBARU<br />

B2M0759<br />

G3M0152<br />

6) Clear memory on Subaru Select Monitor.<br />

Designate mode use function key.<br />

Press [F], [C], [0], [ENT] in that order.<br />

236


ON-BOARD DIAGNOSTICS II SYSTEM [T1 0AI4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

7) Start engine, <strong>and</strong> drive the vehicle more than 10 minutes.<br />


2-7 [T10AI4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

I mITJmm[1Q] I<br />

C D E F t<br />

00000<br />

8 9 A B <br />

00000<br />

4 5 6 7 I<br />

DDDDD<br />

o 1 2 3 ENT<br />

00000<br />

SUBA RU<br />

G3M0152<br />

4) Read diagnostic trouble code (oTC).<br />

.. Subaru Select Monitor<br />

Designate mode use function key.<br />

Function mode: FB1<br />

.. OBo-1i general scan tool<br />

For detailed operation procedu res, refer to the OBO-II<br />

General Scan Tool Operation Manual.<br />

NOTE:<br />

Perform diagnosis accord ing to the items listed below.<br />

.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate only one DrC?<br />

C : Go to step 10A15.<br />

C§) : Go to next .<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0301 <strong>and</strong><br />

P0302?<br />

: Go to step 10A16.<br />

C§) : Go to next .<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0303 <strong>and</strong><br />

P0304?<br />

C : Go to step 10A17.<br />

C§) : Go to next .<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0301 <strong>and</strong><br />

P0303?<br />

Cv : Go to step 10A18.<br />

C§) : Go to next E3> .<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0302 <strong>and</strong><br />

P0304?<br />

Go to step 10A19.<br />

Go to step 10A110.<br />

238


ON-BOARD DIAGNOSTICS II SYSTEM [T10AI6] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

ONLY ONE CYLINDER<br />

: Is there a fault in that cylinder?<br />

NOTE:<br />

Check the following items.<br />

• Spark plug<br />

• Spark plug cord<br />

• Fuel injector<br />

• Compression ratio<br />

Cvs) Repair or replace faulty parts.<br />

(§) : Go to step 10A111.<br />

NOTE:<br />

GROUP OF #1 AND #2 CYLINDERS<br />

: Are there faults in #1 <strong>and</strong> #2 cylinders?<br />

• Check the following items.<br />

• Spark plugs<br />

• Fuel injectors<br />

• Ignition coil<br />

• If no abnormal is discovered, check for "B. D: IGNITION<br />

CONTROL SYSTEM" of #1 <strong>and</strong> #2 cylinders side. < Ref. to<br />

2-7 [TBDG]. ><br />

6':! Repair or replace faulty parts.<br />

(§) : Go to step 10A111.<br />

239


2-7 [T10AI7] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

NOTE:<br />

GROUP OF #3 AND #4 CYLINDERS<br />

: Are there faults in #3 <strong>and</strong> #4 cylinders?<br />

• Check the following items.<br />

• Spark plugs<br />

• Fuel injectors<br />

• Ignition coil<br />

• If no abnormal is discovered, check for "8. 0: IGNITION<br />

CONTROL SYSTEM" of #3 <strong>and</strong> #4 cylinders side. < Ref. to<br />

2-7 [T800]. ><br />

Cv : Repair or replace faulty parts.<br />

: Go to step 10A111.<br />

GROUP OF #1 AND #3 CYLINDERS<br />

: Are there faults in #1 <strong>and</strong> #3 cylinders?<br />

NOTE:<br />

Check the following items.<br />

• Spark plugs<br />

• Fuel injectors<br />

• Skipping timing belt teeth<br />

:<br />

Repair or replace faulty parts.<br />

: Go to step 10A111.<br />

240


ON-BOARD DIAGNOSTICS II SYSTEM [T10AI10] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

GROUP OF #2 AND #4 CYLINDERS<br />

: Are there faults in #2 <strong>and</strong> #4 cylinders?<br />

NOTE:<br />

Check the following items .<br />

.. Spark plugs<br />

.. Fuel injectors<br />

.. Skipping timing belt teeth<br />

GrfD : Repair or replace faulty parts.<br />

: Go to step 10A111.<br />

CHECK : Is the engine idle rough?<br />

: Go to step 10AI11 .<br />

: Go to OTC P0170. <br />

241


2-7 [T10AI11] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

EGRmax-min (F4 2 )<br />

1 OOkPa 4kPa<br />

CHECK EGR SYSTEM.<br />

: Is the minimum EGR system pressure value<br />

(value of function mode (F42) less than 1<br />

kPa?<br />

NOTE:<br />

Use the value read in step 10X2 for function mode F42.<br />

B2M0759<br />

@: : Clean EGR valve.<br />

CAUTION:<br />

Do not use solvent when cleaning EGR valve assembly,<br />

as it can damage diaphragm.<br />

NOTE:<br />

• Remove <strong>and</strong> blow away the exhaust deposits. Make<br />

sure the valve operates smoothly <strong>and</strong> the valve seat area<br />

is completely cleaned .<br />

• Replace EGR valve as required.<br />

@) : Go to OTC P0170. <br />

242


ON-BOARD DIAGNOSTICS II SYSTEM [T10AI11] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

243


2-7 [T10AJO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

AJ: DTC P0325<br />

- KNOCK SENSOR CIRCUIT<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

P0325 <br />

It Immediately at fault recognition<br />

OB00283<br />

TROUBLE SYMPTOM:<br />

It Poor driving performance<br />

It Knocking occurs.<br />

WIRING DIAGRAM:<br />

® ® ® @)<br />

L:JbJ I:lFlO ---:-!L------" <br />

*4 : 2200 ee<br />

a<br />

*2 :@<br />

* 1 : @]><br />

Knock<br />

sensor<br />

@]> ® ® ®<br />

(1800 eel (2200 eel (1800 eel (2200 eel<br />

l' J'3"'4" 56 J 78 L<br />

1718 1920 2122 23 24 25 2627 28 29 30'\<br />

5678<br />

rri2bl rn2T3r4l<br />

71 72 73 74 75 76 7778 79 80 81 82 83 lillm 13 14 15 16<br />

L<br />

1 2 34<br />

45 46 47 48 49 50 51 52 53 54 55 56571 9 10 11 12<br />

H2M1631<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

244


ON-BOARD DIAGNOSTICS II SYSTEM [T10AJ2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

r---<br />

""=i ;:-<br />

®<br />

f1l. -4--' 51 6<br />

1711 E<br />

L<br />

n<br />

"'&r<br />

I(<br />

7 8 Lrl f----rL<br />

<br />

C 81 82 83 '--I<br />

!.<br />

B2M0560A<br />

10AJ1<br />

CHECK HARNESS BETWEEN KNOCK SEN­<br />

SOR AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2)· Discon nect connector from ECM.<br />

3) Measure resistance of harness between ECM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 3 - Chassis ground:<br />

: Is the resistance more than 700 kQ?<br />

C) Go to step 10AJ2.<br />

: Go to next step 4).<br />

4) Measure resistance of harness between ECM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 3 - Chassis ground:<br />

: Is the resistance less than 400 kQ?<br />

C5§D Go to step 10AJ3.<br />

Go to step 10AJ4.<br />

:<br />

B2M0560A<br />

B2M1090<br />

1 10AJ2 I CHECK KNOCK SENSOR.<br />

1) Disconnect connector from knock sensor.<br />

2) Measure resistance between knock sensor connector<br />

terminal <strong>and</strong> engine ground.<br />

Terminal<br />

No. 2 - Engine ground:<br />

: Is the resistance more than 700 kQ?<br />

Cv : Go to next .<br />

: Repair harness <strong>and</strong> con nector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between knock sensor <strong>and</strong><br />

ECM connector<br />

• Poor contact in knock sensor connector<br />

• Poor contact in co<strong>up</strong>ling connector (821)<br />

245


2-7 [T10AJ3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10AJ4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

247


2-7 [T10AKO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

AK: DTC POllS<br />

- CRANKSHAFT POSITION SENSOR CIRCUIT<br />

MALFUNCTION -<br />

P0335<br />

<br />

08D0292<br />

DTC DETECTING CONDITION:<br />

.. Immediately at fault recognition<br />

TROUBLE SYMPTOM:<br />

.. Engine stalls .<br />

.. Failure of engine to start<br />

WIRING DIAGRAM:<br />

Shield joint<br />

connector<br />

®t-Crankshaft<br />

position<br />

sensor<br />

o<br />

Crankshaft<br />

sprocket<br />

f'2rL 3''4r-1 J 5 6<br />

17 18 192021 22 232425262728 2930 1<br />

4546 47484950 51 525354 555657<br />

71 727374757677 78 798081 82 83<br />

L<br />

7 8 LI7i<br />

fTi2t3l<br />

<br />

®<br />

(1800 cc)<br />

<br />

1 2 34<br />

5678<br />

!t 10 11 12<br />

131415 16<br />

®<br />

(2200 cc)<br />

-=-<br />

LH2314<br />

51 6 718 <br />

9JJO 1W2J<br />

H2M1618<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-1 [T3DO] <strong>and</strong> [T3EO]. ><br />

248


ON-BOARD DIAGNOSTICS II SYSTEM [T10AK1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0718A<br />

10AK1<br />

CHECK HARNESS BETWEEN CRANKSHAFT<br />

POSITION SENSOR AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from crankshaft position sensor.<br />

3) Measure resistance of harness between crankshaft<br />

position sensor connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E10) No. 1 - Engine ground:<br />

: Is the resistance more than 100 kn?<br />

Cv : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between crankshaft position<br />

sensor <strong>and</strong> ECM connector<br />

• Poor contact in ECM con nector<br />

• Poor contact in co<strong>up</strong>ling con nector (B21) [1800 cc]<br />

• Poor contact in co<strong>up</strong>ling connector (B20) [2200 cc]<br />

(§) : Go to next step 4).<br />

4) Measure resistance of harness between crankshaft<br />

position sensor connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E10) No. 1 - Engine ground:<br />

: Is the resistance less than 10 n?<br />

C : Repair ground short circuit in harness between<br />

crankshaft position sensor <strong>and</strong> ECM connector.<br />

NOTE:<br />

OBD0718A The harness between both connectors are shielded.<br />

----<br />

Repair ground short circuit in harness together with<br />

shield.<br />

(§) : Go to next step 5).<br />

249


2-7 [T10AK2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0719A<br />

5) Measure resistance of harness between crankshaft<br />

position sensor connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E10) No. 2 - Engine ground:<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10AK2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

251


2-7 [T10AlO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0336<br />

AL: DTC P0336<br />

- CRANKSHAFT POSITION SENSOR CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM -<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

B2M1091<br />

TROUBLE SYMPTOM:<br />

• Engine stalls.<br />

• Failure of engine to start<br />

WIRING DIAGRAM:<br />

====<br />

@<br />

@ @<br />

_ _ _ _ _ _ (2200 CC)<br />

_ _ _ _ _<br />

_ __<br />

r<br />

= = = = <br />

Shield joint<br />

connector<br />

(1800 cc)<br />

® ®<br />

®'--Crankshaft<br />

position<br />

sensor<br />

o<br />

Crankshaft<br />

sprocket<br />

rf ru'3'4Tl.J 5 6 U 7 8 LJ?:<br />

17 181920 21 22]2324 25 26127 28 29 301 <br />

45 4647 411 49150 51 52 53154 55 56 5/1<br />

71 72 73747517677787918081 82 83<br />

L<br />

L<br />

ni2bl<br />

<br />

® ®<br />

(1800 ee) (2200 ec)<br />

<br />

56<br />

1 2 34<br />

78<br />

910 11 12<br />

13141516<br />

H2M1618<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

252


ON-BOARD DIAGNOSTICS II SYSTEM [T10Al1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK DTC P033S ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0335?<br />

6' : Inspect DTC P0335 using "10. Diagnostics Chart<br />

with Trouble Code". <br />

Replace crankshaft position sensor.<br />

:<br />

253


2-7 [T10AMO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

AM: DTC P0340<br />

- CAMSHAFT POSITION SENSOR CIRCUIT<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

P0340 <br />

• Immediately at fault recognition<br />

08D0304<br />

a==== + ;:;,-:-::=::=::"...<br />

TROUBLE SYMPTOM:<br />

• Engine stalls.<br />

• Failure of engine to start<br />

WIRING DIAGRAM:<br />

:<br />

_<br />

=:=:::-:::-<br />

::-'C,,-22iO<br />

® @ @<br />

Sh ield joint<br />

connector<br />

,<br />

(1800<br />

.<br />

,<br />

-------------_ ..<br />

ccl<br />

::: ::::<br />

4° CC)<br />

@ @<br />

Camshaft<br />

position<br />

sensor<br />

® fl<br />

Icamshaft<br />

sprocket<br />

. .<br />

f 2 J34'l.J 5 6 u7'aTL <br />

1718 1920 21 22123 24 25 26127 2829 301,<br />

45 4647 48 49150 51 52 53154 55 56 57<br />

71 72 73 74 75176 7778 79180 81 82 83<br />

L<br />

@<br />

@<br />

rrtml<br />

[ill]Q]<br />

@<br />

(1800 ccl (2200<br />

56 1 234<br />

78<br />

910 11 12<br />

13 14 15 16<br />

ccl<br />

@<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

H2M1619<br />

254


ON-BOARD DIAGNOSTICS II SYSTEM [T10AM1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0720A<br />

10AM1<br />

CHECK HARNESS BETWEEN CAMSHAFT<br />

POSITION SENSOR AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from camshaft position sensor.<br />

3) Measure resistance of harness between camshaft position<br />

sensor con nector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E15) No. 1 - Engine ground:<br />

: Is the resistance more than 100 ko.?<br />

Repair harness <strong>and</strong> connector.<br />

C :<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between camshaft position sensor<br />

<strong>and</strong> ECM con nector<br />

• Poor contact in ECM con nector<br />

• Poor contact in co<strong>up</strong>ling connector (821) [1800 ccl<br />

• Poor contact in co<strong>up</strong>ling connector (820) [2200 ccl<br />

: Go to next step 4).<br />

4) Measure resistance of harness between camshaft position<br />

sensor connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E15) No. 1 - Engine ground:<br />

: Is the resistance less than 10 o.?<br />

C) : Repair ground short circuit in harness between<br />

camshaft position sensor connector <strong>and</strong> ECM<br />

connector.<br />

OBD0720A NOTE:<br />

----<br />

The harness between both connectors are shielded.<br />

Repair ground short circuit in harness together with<br />

shield.<br />

: Go to next step 5).<br />

255


2-7 [T10AM2] ON-BOARD DIAGNOSTICS n SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0721A<br />

5) Measure resistance of harness between camshaft position<br />

sensor connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E15) No. 2 - Engine ground:<br />

: Is the resistance less than 5 O?<br />

: Go to step 10AM2.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between camshaft position sensor<br />

<strong>and</strong> ECM connector<br />

• Poor contact in ECM connector<br />

• Poor contact in co<strong>up</strong>ling connector (821) [1800 cc]<br />

• Poor contact in co<strong>up</strong>ling connector (820) [2200 cc]<br />

110AM2 I CHECK CAMSHAFT POSITION SENSOR.<br />

: Is the camshaft position sensor installation<br />

bolt tightened securely?<br />

Go to next step 1).<br />

: Tighten camshaft position sensor installation bolt<br />

securely.<br />

Pick <strong>up</strong> coil<br />

1 2<br />

0<br />

r<br />

L-.-__ _<br />

_ ___<br />

_ _<br />

_ __<br />

H _<br />

2M _<br />

1 _<br />

63 ----J<br />

1) Remove camshaft position sensor.<br />

2) Measure resistance between connector terminals of<br />

camshaft position sensor.<br />

Terminals<br />

No. 1-No. 2:<br />

: Is the resistance between 1 <strong>and</strong> 4 kO?<br />

Cv Repair poor contact in camshaft position sensor<br />

connector.<br />

2A Replace camshaft position sensor.<br />

256


ON-BOARD DIAGNOSTICS II SYSTEM [T10AM2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

257


2-7 [T10ANO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

P034I <br />

B2M1092<br />

AN: DTC P0341<br />

- CAMSHAFT POSITION SENSOR CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM -<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition<br />

TROUBLE SYMPTOM:<br />

• Engine stalls.<br />

• Failure of engine to start<br />

@<br />

WIRING DIAGRAM:<br />

@ @<br />

a=,:::::::_::::::,2:::: ::::::<br />

'-=' 1 ' ,<br />

r--<br />

(1800<br />

1<br />

®H<br />

Shield joint<br />

connector<br />

-- ---Iccl<br />

@ @<br />

Camshaft<br />

pos ition<br />

sensor<br />

®lWJ, Camshaft<br />

? sprocket<br />

. .<br />

J7m<br />

f J3J 56<br />

17181920 21 22 23 2425 2627 28 29 301 <br />

45 46 47 48 495051 525354555657<br />

71 72 73 74 75 76 77 78 79 80 81 82 83<br />

L<br />

@<br />

@<br />

ni2t3l<br />

[ill1QJ<br />

@<br />

(1800 ccl<br />

1234<br />

5678<br />

91011 12<br />

13 141516<br />

@<br />

(2200 cc)<br />

111213141<br />

J5161718l<br />

19j1Ql11112r<br />

H2M1619<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

258


ON-BOARD DIAGNOSTICS II SYSTEM [T10AN1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK<br />

@ :<br />

:<br />

CHECK DlC P0340 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0340?<br />

Inspect DTC P0340 using "10. Diagnostics Chart<br />

with Trouble Code". < Ref. to 2-7 [T10AO]. ><br />

Replace camshaft position sensor.<br />

259


2-7 [T10AOO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0400<br />

(FB I)<br />

<br />

06D0315<br />

AO: DTC P0400<br />

- EXHAUST GAS RECIRCULATION FLOW<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

.. Poor driving performance on low engine speed<br />

WIRING DIAGRAM:<br />

Main relay<br />

® @)<br />

SBF-2<br />

-------- QOr------r-------,<br />

ru<br />

Pressure<br />

sensor<br />

Pressure sources<br />

switching solenoid<br />

va lve<br />

EGR<br />

<br />

<br />

® solenoid<br />

va lve<br />

t--r====6LJ==E<br />

@<br />

910 11 12 13 14 15 16<br />

31 32 3334 353637 38 39 40 41 42 4344<br />

58 59 60 61 62 63 64 65 66 67 68 69 70<br />

84 85 86 87 88 89 90 91 92 93 94 95 96 5 6<br />

@)<br />

-<br />

®<br />

@ @ ®<br />

<br />

3 4<br />

@ [M] 5 6<br />

® @<br />

CAUTION:<br />

Before confirmation of actual driving pattern, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

1 2 3<br />

4<br />

5 6 7 8<br />

9 10 1112<br />

13 14 15 16 @<br />

H2M1633<br />

260


ON-BOARD DIAGNOSTICS II SYSTEM [T10A02] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

/ 10A01 /CHECK TRANSMISSION TYPE.<br />

: Is transmission type MT?<br />

C : Check AT/MT identification circuit. < Ref. to 2-7<br />

[T1 0D80] . ><br />

(§) : Go to step 10A02.<br />

10A02 CHECK DTC P0106, P0101, P0108, P0403,<br />

P1102, P1122 OR P1421 ON DISPLAY.<br />

3:> : Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0106, P0101,<br />

P0108, P0403, P1102, P1122 or P1421?<br />

@: : _ Inspect DTC P0106, P0107, P0108, P0403,<br />

P1102, P1 122 or P1421 using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO] . ><br />

_ Manually check that EGR valve diaphragm is<br />

not stuck.<br />

WARNING:<br />

Be careful when checking EGR valve, since it may be<br />

extremely hot.<br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P0400.<br />

After checking the above item, go to CONFIRMATION<br />

OF ACTUAL DRIVING PATTERN.<br />

(§) : Go to step 10A03.<br />

261


2-7 [T10A03] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

/ 10A03 / CHECK VACUUM LINE.<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10A04] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

B2M1095<br />

4) Turn ignition switch to OFF.<br />

5) Discon nect connector from EGR solenoid valve.<br />

6) Connect 12 V battery's ground e terminal to one terminal<br />

of the EGR solenoid valve. Then connect 12 V battery's<br />

EB terminal to the other terminal of it.<br />

CAUTION:<br />

Do not use the 12 V battery installed in the vehicle,<br />

because the electrical system may be damaged.<br />

7) Start the engine.<br />


2-7 [T10A04] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

CONFIRMATION OF ACTUAL DRIVING<br />

PATTERN.<br />

1) Conduct CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

2) Connect Subaru select monitor to its data link connector.<br />

3) Start <strong>and</strong> warm-<strong>up</strong> the engine until the radiator fan<br />

makes one complete rotation. (All accessory switches are<br />

OFF.)<br />

4) Turn Subaru select monitor switch to ON.<br />

I mm mmUQ] I<br />

c 0 E F t<br />

00000<br />

8 9 A 8 <br />

OODOD<br />

4 5 6 7 I<br />

DDDDD<br />

o 1 2 3 ENT<br />

1DI1D11D11D1D<br />

SUBARU<br />

G3M0152<br />

5) Designate mode using function key.<br />

Function mode: F A4<br />

I<br />

-<br />

CA E1 FC<br />

OR 02<br />

-<br />

- - - -<br />

- - -<br />

-<br />

[]] lB rn rn rn<br />

[]] rn []] w [Q]<br />

I<br />

B2M0564<br />

6) Drive at 88 ±5 km/h (55 ±3 MPH) until the LED No. 2<br />

comes on.<br />

NOTE:<br />

Keep the throttle valve opening at the same degree, since<br />

diagnosis will be interr<strong>up</strong>ted when the opening varies.<br />

Diagnosis starts in 190 seconds after starting engine <strong>and</strong><br />

takes 4 seconds.<br />

Put the gear to "0" range for the diagnosis.<br />

INSPECT ( FBO )<br />

NO TROUBLE<br />

7) Designate mode usi ng function key.<br />

Function mode: FBO<br />

8) Confirm the "No trouble" indication on Subaru select<br />

monitor.<br />

H2M1206<br />

264


ON-BOARD DIAGNOSTICS II SYSTEM [T10A04] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

265


2-7 [T10APO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

(FB I)<br />

AP: DTC P0403<br />

- EXHAUST GAS RECIRCULATION CIRCUIT<br />

LOW INPUT -<br />

P0403<br />

DTC DETECTING CONDITION:<br />

< EGRSOL><br />

.. Two consecutive driving cycles with fault<br />

0800323<br />

TROUBLE SYMPTOM:<br />

.. Poor driving performance on low engine speed<br />

WIRING DIAGRAM:<br />

® (ill) SBF-2<br />

--7----DD--------e-'®<br />

EGR<br />

solenoid<br />

I.QV valve<br />

EGR va lve<br />

2<br />

3 4<br />

6<br />

1 2 3 4<br />

56 78<br />

910 111 2<br />

13 14 15 16<br />

@<br />

@<br />

H2M1634<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

266


ON-BOARD DIAGNOSTICS II SYSTEM [T10AP3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10AP1<br />

I CHECK TRANSMISSION TYPE.<br />

: Is transmission type MT?<br />

Check AT/MT identification circuit. < Ref. to 2-7<br />

[T1 0D80] . ><br />

Go to step 10AP2.<br />

B2M0566A<br />

L-__________________________<br />

1 10AP2 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 71 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Cv Go to 10AP3.<br />

: Go to step 10AP4.<br />

1 10AP3 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1]. ><br />

: Is there poor contact in ECM connector?<br />

Repair poor contact in ECM connector.<br />

: Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time. (However, the<br />

possibility of poor contact still remains.)<br />

NOTE:<br />

In this case, repair the following:<br />

.. Poor contact in EGR solenoid valve connector<br />

.. Poor contact in ECM connector<br />

.. Poor contact in co<strong>up</strong>ling connector (821)<br />

267


2-7 [T10AP4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0678A<br />

10AP4<br />

CHECK HARNESS BETWEEN EGR SOLE­<br />

NOID VALVE AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from EGR solenoid valve <strong>and</strong><br />

ECM.<br />

3) Measure resistance of harness between EGR solenoid<br />

valve con nector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E18) No. 2 - Engine ground:<br />

: Is the resistance less than 10 O?<br />

Cv Repair ground short circuit in harness between<br />

ECM <strong>and</strong> EGR solenoid valve connector.<br />

(§) Go to next step 4).<br />

f'2ru34 --, 5 6 U 7 8 L f.--.-r1.<br />

1718192021222 24125 2612 !2E293C ,\<br />

4546474849 051 2 31545556 7 '\<br />

71 2i7374 5 67 7€179180818283<br />

Ih r<br />

L<br />

® 2 LJ<br />

n<br />

------ to Q or-----<br />

--=-<br />

-'----=-<br />

1/<br />

B2M0567A<br />

4) Measure resistance of harness between ECM <strong>and</strong> EGR<br />

solenoid valve connector.<br />

Connector & terminal<br />

(884) No. 71 - (E18) No. 2:<br />

: Is the voltage less than 1 O?<br />

Cv : Go to step 10AP5.<br />

(§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between EGR solenoid valve<br />

<strong>and</strong> ECM connector<br />

• Poor contact in co<strong>up</strong>ling con nector (821)<br />

• Poor contact in EGR solenoid valve connector<br />

• Poor contact in ECM connector<br />

/ 10AP5 / CHECK EGR SOLENOID VALVE.<br />

Measure resistance between EGR solenoid valve terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance between 10 <strong>and</strong> 100 O?<br />

Cvs) Go to step 10AP6.<br />

OBD0327 (§) : Replace EGR solenoid valve.<br />

L-__________________________<br />

268


ON-BOARD DIAGNOSTICS II SYSTEM [T10AP7] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0328A<br />

10AP6<br />

CHECK POWER SUPPLY TO EGR SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between EGR solenoid valve <strong>and</strong><br />

engine ground.<br />

Connector & terminal<br />

(E18) No. 1 (+) - Engine ground (-):<br />

: Is the voltage more than 10 V?<br />

Cv Go to step 10AP1.<br />

C® : Repair open circuit in harness between main<br />

relay <strong>and</strong> EGR solenoid valve connector.<br />

/ 10AP1 / CHECK POOR CONTACT.<br />

Check poor contact in EGR solenoid valve connector.<br />

< Ref. to FOREWORD [T3C1]. ><br />

: Is there poor contact in EGR solenoid valve<br />

connector?<br />

Repair poor contact in EGR solenoid valve connector.<br />

C® Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

269


2-7 [T10AQO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0420<br />

(FBI)<br />

<br />

08D0329<br />

AQ: DTC P0420<br />

- CATALYST SYSTEM EffiCIENCY BELOW<br />

THRESHOLD -<br />

DTC DETECTING CONDITION:<br />

• Immediately at fault recognition (2200 cc Federal spec.<br />

vehicles only)<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Engine stalls.<br />

• Idle mixture is out of specifications.<br />

WIRING DIAGRAM:<br />

Main relay<br />

ECM<br />

®®<br />

m m m - -;- - -tI=- - - -<br />

----------------<br />

1<br />

---- ,I<br />

(ill) GD IU<br />

v- ®<br />

®<br />

Front oxygen<br />

sensor<br />

Rear oxygen<br />

sensor<br />

® ® ® @ ®<br />

(1800 ee) (2200 ee)<br />

<br />

a - -<br />

3 4 456 5678 5 6 5 78<br />

IIUII<br />

@<br />

BI 34<br />

H2M1635<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

270


ON-BOARD DIAGNOSTICS II SYSTEM [T10AQ3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK ANY OTHER DTC P0130, P0133,<br />

10AQ1 P0135, P0136, P0139 AND P0141 ON DIS­<br />

PLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate D rC P0130, P0133,<br />

P0135, P0136, P0139 <strong>and</strong> P0141?<br />

Cs) Inspect the relevant DTC using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO]. ><br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P0420.<br />

C§ : Go to step 10AQ2.<br />

1 10AQ2 ICHECK EXHAUST SYSTEM.<br />

Check for gas leaks or air suction caused by loose or<br />

dislocated nuts <strong>and</strong> bolts, <strong>and</strong> open hole at exhaust pipes.<br />

: Is there a fault in exhaust system?<br />

NOTE:<br />

Check the following positions.<br />

• Between cylinder head <strong>and</strong> front exhaust pipe<br />

• Between front exhaust pipe <strong>and</strong> front catalytic converter<br />

• Between front catalytic converter <strong>and</strong> rear catalytic<br />

converter<br />

G- : Repair or replace exhaust system.<br />

C§ : Go to step 10AQ3.<br />

1 10AQ3 ICHECK REAR CATALYTIC CONVERTER.<br />

1) Separate rear catalytic converter from rear exhaust<br />

pipe.<br />

: Is there damage at rear face of rear catalyst?<br />

: Replace front <strong>and</strong> rear catalytic converters.<br />

C§ : Go to next step 2).<br />

2) Remove front catalytic converter.<br />

: Is there damage at rear face or front face of<br />

front catalyst?<br />

@ : Replace front catalytic converter.<br />

C§ : Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

271


2-7 [T10ARO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0440<br />

(FBI)<br />

<br />

H2M1365<br />

AR: DTC P0440<br />

- EVAPORATIVE EMISSION CONTROL<br />

SYSTEM MALFUNCTION -<br />

DTC DETECTING CONDITiON:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Gasoline smell<br />

WIRING DIAGRAM:<br />

®<br />

[]<br />

Vent control<br />

solenoid va Ive<br />

Fuel tank<br />

pressure<br />

control<br />

solenoid valve<br />

@@<br />

@ @<br />

®<br />

®<br />

@<br />

-=<br />

@<br />

®®<br />

6LJ<br />

SBF-2<br />

<br />

®<br />

EEl<br />

@@ ®<br />

o::rn<br />

@<br />

BI<br />

®<br />

§m2<br />

3 4<br />

5 6<br />

ill<br />

I Purge control<br />

solenoid valve<br />

®<br />

@<br />

®<br />

1 2 3 4<br />

56 7 8<br />

910 1111:<br />

13 14 15 16<br />

H2M1636<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

272


ON-BOARD DIAGNOSTICS II SYSTEM [T10AR3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10AR1 CHECK ANY OTHER DTC (BESIDES DTC<br />

P0440) ON DISPLAY.<br />

: Is there any other DrC on display?<br />

: Inspect the relevant DTC using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO]. ><br />

Go to step 10AR2.<br />

10AR2<br />

CHECK FUEL FILLER CAP AND FUEL<br />

FILLER PIPE.<br />

1) Turn ignition switch to OFF.<br />

2) Open the fuel flap.<br />

: Is the fuel filler cap tightened securely?<br />

Cv) : Tighten fuel filler cap securely.<br />

(§) : Go to next <br />

Go to step 10AR4.<br />

Replace vent control solenoid valve.<br />

(§) :<br />

273


2-7 [T10AR4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

\<br />

B2M1039B<br />

10AR4 CHECK PURGE CONTROL SOLENOID<br />

VALVE.<br />

<br />

G-) Go to step 10AR6.<br />

Replace pressure control solenoid valve.<br />

:<br />

274


ON-BOARD DIAGNOSTICS II SYSTEM [T10AR6] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10AR6<br />

CHECK EVAPORATIVE EMISSION CONTROL<br />

SYSTEM LINE.<br />

Turn ignition switch to OFF.<br />

: Does fuel leak in fuel line?<br />

Repair or replace fuel line.<br />

c) :<br />

(§) : Go to next .<br />

: Is there any damage at canister?<br />

Repair or replace canister.<br />

C§ :<br />

(§) : Go to next .<br />

: Is there any damage at fuel tank?<br />

Cs) : Repair or replace fuel tank.<br />

(§) : Go to next .<br />

: Are there holes, cracks, clogging or disconnections<br />

of hoses or pipes in evaporative<br />

:<br />

(§) :<br />

emission control system?<br />

Repair or replace hoses or pipes.<br />

Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

275


2-7 [T10ASO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

P044 I<br />

AS: DTC P0441<br />

- EVAPORATIVE EMISSION CONTROL<br />

SYSTEM INCORRECT PURGE FLOW -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

08D0331<br />

WIRING DIAGRAM:<br />

@ @)<br />

SBF-2<br />

@D ---@D-2--dD---mr---QD-----------.---------- ē$<br />

a--------'-======= :::f33I=========::::j_\d<br />

<br />

34<br />

1 2<br />

56718<br />

910 11 1<br />

13 14 1 11ij<br />

2<br />

3 4<br />

5 6<br />

H2M1637<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

276


ON-BOARD DIAGNOSTICS II SYSTEM [T10AS2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10AS1 CHECK DTC P0106, P0107, P0108, P0443,<br />

P1102, P1122 OR P1422 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0106, P0107,<br />

P0108, P0443, P1102, P1122 or P1422?<br />

Inspect the relevant DTC P01 06, P0107, P0108,<br />

P0443, P1102, P1122 or P1422 using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO] . ><br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P0441.<br />

: Go to step 10AS2.<br />

H2M1133B<br />

10AS2<br />

CHECK PURGE CONTROL SOLENOID<br />

VALVE OPERATION.<br />

1) Turn ignition switch to OFF.<br />

2) Connect test mode connector at the lower portion of<br />

instrument panel (on the driver's side), to the side of the<br />

center console box.<br />

3) Turn ignition switch to ON.<br />

: Does purge control solenoid valve produce<br />

operating sound at about 0.3 Hz?<br />

NOTE:<br />

Purge control solenoid valve operation check can also be<br />

executed using Subaru Select Monitor (Function mode:<br />

FD02). For the procedure, refer to "COMPU LSORY VALVE<br />

OPERATION CHECK MODE". < Ref. to 2-7 [T3FO]. ><br />

Cv : Go to next step 4).<br />

: Replace purge control solenoid valve.<br />

4) Disconnect canister purge hose from canister.<br />

S : Does pulsation occur by blowing through the<br />

Cvs) :<br />

canister purge hose?<br />

Repair or replace evaporation line.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Loose connections in evaporation line<br />

.. Cracks in evaporation line<br />

.. Clogging in evaporation line<br />

: Replace purge control solenoid valve.<br />

277


2-7 [T10ATO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBn (FB I)<br />

AT: DTC P0443<br />

- EVAPORATIVE EMISSION CONTROL<br />

SYSTEM PURGE CONTROL VALVE CIRCUIT<br />

lOW INPUT -<br />

P0443<br />

<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

OBD0335 TROUBLE SYMPTOM:<br />

----<br />

• Erroneous idling<br />

Main relay<br />

WIRING DIAGRAM:<br />

@) @)<br />

SBF-2<br />

a-----========tOOJ:Et-----------,m?';d<br />

<br />

---@V-2--QD-- rnr---QD-- --------.---------ē$<br />

1 2 34<br />

56 78<br />

910 1 112<br />

13 14 15 16<br />

2 3 4<br />

5 6<br />

H2M1637<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. 10 2-1 [T3DO] <strong>and</strong> [T3EO]. ><br />

278


ON-BOARD DIAGNOSTICS II SYSTEM [T10AT2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

B2M0570A<br />

/ 10AT1 / CHECK OUTPUT SIGNAL fROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 72 ( + ) - Chassis ground (-):<br />


2-7 [T10AT3] ON-BOARD DIAGNOSTICS. II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

'/<br />

®<br />

1[U'3'4" 5 6 L.['7'8 1 <br />

17181902122 242561278293Jl<br />

45146147148149 051 2 3154 5 65J<br />

,\<br />

\<br />

71 217374 5 67 7S179i8081 8283 \\., .<br />

L<br />

'-j) Ll<br />

I.<br />

n<br />

'----IO Q OI----<br />

82M0571A<br />

4) Measure resistance of harness between ECM <strong>and</strong><br />

purge control solenoid valve of harness connector.<br />

Connector & terminal<br />

(884) No. 72 - (E4) No. 2:<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10AT5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0339A<br />

10AT4<br />

CHECK POWER SUPPLY TO PURGE CON­<br />

TROL SOLENOID VALVE.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between purge control solenoid valve<br />

<strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E4) No. 1 (+) - Engine ground (-):<br />

S : Is the voltage more than 10 V?<br />

@: : Go to step 10AT5.<br />

(§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between main relay <strong>and</strong> purge<br />

control solenoid valve connector<br />

• Poor contact in co<strong>up</strong>ling connector (822)<br />

• Poor contact in main relay connector<br />

1 10AT5 I CHECK POOR CONTACT.<br />

Check poor contact in purge control solenoid valve connector.<br />

< Ref. to FOREWORD [T3C1]. ><br />

: Is there poor contact ;n purge control solenoid<br />

valve connector?<br />

Cv : Repair poor contact in purge control solenoid<br />

valve connector.<br />

(§) : Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

281


2-7 [T10AUO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

PO 4 4 6<br />

AU: DTC P0446<br />

- EVAPORATIVE EMISSION CONTROL<br />

SYSTEM VENT CONTROL lOW INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M1098<br />

WIRING DIAGRAM:<br />

Main relay<br />

®<br />

81---<br />

@ @)<br />

SBF-2<br />

'---=-------lC!J----


ON-BOARD DIAGNOSTICS II SYSTEM [T10AU3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10AU1 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 35 (+ ) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Cv Go to step 10AU2.<br />

: Go to step 10AU3.<br />

1 10AU2 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

Repair poor contact in ECM connector.<br />

<br />

:<br />

Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time. (However, the<br />

possibility of poor contact still remains.)<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor .contact in vent control solenoid valve connector<br />

• Poor contact in ECM connector<br />

• Poor contact in co<strong>up</strong>ling connectors (B97, B99, R15<br />

<strong>and</strong> R67)<br />

H2M1239C<br />

10AU3<br />

CHECK HARNESS BETWEEN VENT CON-<br />

TROL SOLENOID VALVE AND ECM CON­<br />

NECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Discon nect connectors from vent control solenoid<br />

valve <strong>and</strong> ECM.<br />

3) Measure resistance of harness between vent control<br />

solenoid valve connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(R69) No. 2 - Chassis ground:<br />

: Is the resistance less than 10 Q?<br />

Cs) Repair ground short circuit in harness between<br />

ECM <strong>and</strong> vent control solenoid valve connector.<br />

Go to next step 4).<br />

283


2-7 [T10AU4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

hllll@)<br />

4) Measure resistance of harness between ECM <strong>and</strong> vent<br />

control solenoid valve connector.<br />

Connector & terminal<br />

(884) No. 35 - (R69) No. 2:<br />

S : Is the voltage less than 1 O?<br />

Cv : Go to step 10AU4.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> vent control<br />

solenoid valve connector<br />

• Poor contact in co<strong>up</strong>ling connectors (899 <strong>and</strong> R67)<br />

H2M1238A<br />

----<br />

1 10AU4 I CHECK VENT CONTROL SOLENOID VALVE.<br />

Me-asure resistance between vent control solenoid valve<br />

terminals.<br />

Terminals<br />

No. 1 --No. 2:<br />

: Is the resistance between 10 <strong>and</strong> 100 O?<br />

Cs) Go to step 10AU5.<br />

: Replace vent control solenoid valve.<br />

284


ON-BOARD DIAGNOSTICS II SYSTEM [T10AU6] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

D<br />

H2M1241C<br />

10AU5<br />

CHECK POWER SUPPLY TO VENT CON­<br />

TROL SOLENOID VALVE.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between vent control solenoid valve<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(R69) No. 1 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

: Go to step 10AU6.<br />

C§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between main relay <strong>and</strong> vent<br />

control solenoid valve<br />

• Poor contact in co<strong>up</strong>ling connectors (897 <strong>and</strong> R15)<br />

• Poor contact in main relay connector<br />

1 10AU6 1 CHECK POOR CONTACT.<br />

Check poor contact in vent control solenoid valve connector.<br />

< Ref. to FOREWORD [T3C1]. ><br />

e : Is there poor contact in vent control solenoid<br />

valve connector?<br />

Repair poor contact in vent control solenoid valve<br />

connector.<br />

C§) Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

285


2-7 [T10AVO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

(FBI)<br />

P0451 <br />

AV: DTC P0451<br />

- EVAPORATIVE EMISSION CONTROL<br />

SYSTEM PRESSURE SENSOR<br />

RANGE/PERFORMANCE PROBLEM -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

H2M1377<br />

WIRING DIAGRAM:<br />

@ ®® @<br />

r-----rr,==m=<br />

EeM<br />

Fuel tank<br />

pressure<br />

sensor<br />

@<br />

rfI<br />

f'2 w 3'"4TlJ 5 6 J"'/CSn.<br />

1718 192021 22/23 24 25 26 27 28 29 301<br />

45 46 47 48 4915051 52 53 54 55 56 57<br />

71 72 73 74 75176 77 78 79/80 81 82 83<br />

L<br />

L<br />

Shield joint<br />

connector<br />

ni2I3l<br />

f.!tQIQ]<br />

1 12131415 ,., 16/7/8/9/ 11<br />

1 111112113114151161111181191201<br />

10 , . o::rm<br />

H2M1639<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

286


ON-BOARD DIAGNOSTICS II SYSTEM [T10AV1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

/ 10AV1 / CHECK PRESSURE/VACUUM LINE.<br />


2-7 [T10AWO] ONBOARD DIAGNOSTICS n SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

P0452 <br />

A W: DTC P0452<br />

- EVAPORATIVE EMISSION CONTROL<br />

SYSTEM PRESSURE SENSOR LOW INPUT -<br />

DTC DETECTING CONDITION:<br />

Immediately at fault recognition<br />

82M1099<br />

WIRING DIAGRAM:<br />

ECM<br />

@<br />

r-<br />

®® ®<br />

-<br />

f.JL<br />

mF=<br />

Fuel tank<br />

pressure<br />

sensor<br />

'""T<br />

:I.Q:<br />

J<br />

gc®<br />

Shield joint<br />

connector<br />

"T"<br />

==-<br />

@<br />

f74J 56 r7Rf<br />

1718 192021 22 23 24 25 26 27 28 29 30 \\<br />

45 46 47 48 49 50 51 52 53 54 55 56 57<br />

71 72 73 74 75767778798081 82 83<br />

L<br />

c® ® ®<br />

456 I L213l4L5L ::::L161718191· <br />

B<br />

1 1111121131141151161171181191201<br />

10<br />

rnillJ<br />

.<br />

H2M1639<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

288


ON-BOARD DIAGNOSTICS II SYSTEM [T10AW2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

TNKP<br />

O. IOkPa<br />

C F43 )<br />

IrnrnHg<br />

H2M1326<br />

10AW1<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Remove fuel filler cap.<br />

3) Install fuel filler cap.<br />

4) Connect Subaru Select Monitor or the aBO-II general<br />

scan tool to data link connector.<br />

5) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or the aBO-II general scan tool switch to ON.<br />

6) Read the data on Subaru Select Monitor or the aBO-II<br />

general scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F43<br />

• F43: Display shows pressure signal value sent from fuel<br />

tank pressure sensor.<br />

: Is the value less than -2.8 kPa in function<br />

mode F43?<br />

@:O Go to step 10AW2.<br />

@) : Even if MIL lig hts <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time.<br />

• aBO-II general scan tool<br />

For detailed operation procedures, refer to the aBO-II<br />

General Scan Tool Instruction Manual.<br />

B2M0535A<br />

10AW2 CHECK POWER SUPPLY TO FUEL TANK<br />

PRESSURE SENSOR.<br />

1) Measure voltage between ECM con nector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 21 (+) - Chassis ground (-):<br />

: Is the voltage more than 4.5 V?<br />

0- Go to step 10AW3.<br />

@) : Go to next step 2).<br />

289


2-7 [T10AW3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

82M0535A<br />

------<br />

2) Measure voltage between ECM con nector <strong>and</strong> chassis<br />

ground.<br />

: Does the voltage change more than 4.5 V by<br />

shaking harness <strong>and</strong> connector of ECM while<br />

monitoring the value with voltage meter?<br />

@O : Repair poor contact in ECM connector.<br />

: Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

TNKP<br />

O. lOkPa<br />

C F43 )<br />

ImmHg<br />

H2M1326<br />

CHECK INPUT SIGNAL FOR ECM. (USING<br />

10AW3 VOLTAGE METER AND SUBARU SELECT<br />

MONITOR.)<br />

1) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 0.2 V?<br />

: Go to step 10AW4.<br />

: Go to next step 2).<br />

2) Read data on Subaru Select Monitor .<br />

.. Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F43<br />

.. F43: Display shows pressure signal value sent from fuel<br />

tank pressure sensor.<br />

: Does the value change more than -2.8 kPa<br />

by shaking harness <strong>and</strong> connector of ECM<br />

while monitoring the value with Subaru<br />

select monitor?<br />

Repair poor contact in ECM connector.<br />

Go to step 10AW4.<br />

290


ON-BOARD DIAGNOSTICS II SYSTEM [T10AW4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK HARNESS BETWEEN ECM AND<br />

10AW4 FUEL TANK PRESSURE SENSOR CONNEC·<br />

TOR.<br />

1) Turn ignition switch to OFF.<br />

2) Detach right side trunk side trim panel (Sedan) or right<br />

side rear quarter trim panel (Wagon).<br />

H2M1255B<br />

3) Discon nect connector from fuel tank pressure sensor.<br />

4) Turn ignition switch to ON.<br />

5) Measure voltage between fuel tank pressure sensor<br />

connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(R47) No. 3 (+ ) - Chassis ground (-):<br />


2-7 [T10AW5] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

®<br />

'/<br />

rfru'3"'4" 5 6 7 8 Lrl ---"-<br />

1 18192<br />

4 46'<br />

71r72<br />

L<br />

2 2< 2< 2 2E2€2 2E 2 3( ,\<br />

4f 4 5C 515 5 545E 5E 5 '\<br />

7 7E 7£7 7f79 B(] 818 8 L..-I)-v<br />

0<br />

Q<br />

--=----=-<br />

!.<br />

®<br />

DI'llil<br />

H2M1640A<br />

6) Turn ignition switch to OFF.<br />

7) Disconnect connector from ECM.<br />

8) Measure resistance of harness between ECM <strong>and</strong> pres"'<br />

sure sensor connector.<br />

Connector & terminal<br />

(884) No. 20 - (R47) No. 2:<br />

E:0 : Is the resistance less than 1 O?<br />

. ) : Go to next step 9).<br />

(§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between ECM <strong>and</strong> fuel tank<br />

pressure sensor connector<br />

.. Poor contact in co<strong>up</strong>ling connectors (883 <strong>and</strong> 899)<br />

H2M1257B<br />

9) Measure resistance of harness between fuel tank pressure<br />

sensor connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(R47) No. 1 - Chassis ground:<br />

<br />

: Is there poor contact in fuel tank pressure<br />

sensor connector?<br />

Cv Repair poor contact in fuel tank pressure sensor<br />

connector.<br />

(§)<br />

Replace fuel tank pressure sensor.<br />

292


ON-BOARD DIAGNOSTICS II SYSTEM [T10AW5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

293


2-7 [T10AXO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0453<br />

(FBI )<br />

<br />

AX: DTC P0453<br />

- EVAPORATIVE EMISSION CONTROL<br />

SYSTEM PRESSURE SENSOR HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

.. Immediately at fault recognition<br />

82M1100<br />

WIRING DIAGRAM:<br />

ECM<br />

CI<br />

@D@<br />

<br />

r<br />

W<br />

Fuel tank<br />

pressure<br />

sensor<br />

""T<br />

.£!l<br />

1 1<br />

<br />

=-<br />

Shield joint<br />

connector<br />

i '2[1I'3''4T1J 5 6 u'7'8M<br />

1718 1920 21 22123 24 25 26127 28 29 30 1'<br />

45 46 47 48 49150 51 52 53154 55 56 57<br />

71172 73 74 75176 7778 79180 81 82 83<br />

L<br />

ni2!3l<br />

GmJ:§J<br />

H2M1639<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

294


(<br />

Data link connector<br />

for Subaru select monitor <strong>and</strong><br />

. OBO-II general scan tool )<br />

""<br />

\<br />

I<br />

TNKP<br />

O. lOkPa<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10AX2] 2-7<br />

(<br />

Data link connector<br />

for Subaru select<br />

62?)<br />

'/ / H2M1181A<br />

(F43)<br />

ImmHg<br />

H2M1326<br />

10AX1<br />

10. Diagnostic Chart with Trouble Code<br />

CONNECT SUBARU SELECT MONITOR OR<br />

THE OBD-II GENERAL SCAN TOOL, AND<br />

READ DATA.<br />

1) Turn ignition switch to OFF.<br />

2) Remove fuel filler cap.<br />

3) Install fuel filler cap.<br />

4) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

5) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

or the OBO-II general scan tool switch to ON.<br />

6) Read the data on Subaru Select Monitor or the OBO-II<br />

general scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F43<br />

• F43: Display shows pressure signal value sent from fuel<br />

tank pressure sensor.<br />

: Is the value more than 2.8 kPa in function<br />

mode F43?<br />

Cv : Go to step 10AX6.<br />

: Go to step 10AX2.<br />

• OBO-II general scan tool<br />

For detailed operation proced u res, refer to the OBO-II<br />

General Scan Tool Instruction Manual.<br />

10AX2<br />

CHECK POWER SUPPLY TO FUEL TANK<br />

PRESSURE SENSOR.<br />

1) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 21 (+) - Chassis ground (-):<br />

: Is the voltage more than 4.5 V?<br />

Gr : Go to step 10AX3.<br />

: Go to next step 2).<br />

2) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />


2-7 [T10AX3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

TNKP<br />

O. IOkPa<br />

C F43 )<br />

ImmHg<br />

H2M1326<br />

10AX3<br />

CHECK INPUT SIGNAL FOR ECM. (USING<br />

VOLTAGE METER AND SUBARU SELECT<br />

MONITOR.)<br />

1) Measure voltage between I:::CM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 0.2 V?<br />

Cvs) : Go to step 10AX4.<br />

(§) : Go to next step 2).<br />

2) Read data on Subaru Select Monitor.<br />

eD Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F43<br />

eD F43: Display shows pressure signal value sent from fuel<br />

tank pressure sensor.<br />

: Does the value change more than -2.8 kPa<br />

by shaking harness <strong>and</strong> connector of ECM<br />

while monitoring the value with Subaru<br />

select monitor? .<br />

Cv Repair poor contact in ECM connector.<br />

Go to step 10AX4.<br />

(§)<br />

10AX4<br />

CHECK HARNESS BETWEEN ECM AND<br />

FUEL TANK PRESSURE SENSOR CONNEC­<br />

TOR.<br />

1) Turn ignition switch to OFF.<br />

2) Detach right side trunk side trim panel (Sedan) or right<br />

side rear quarter trim panel (Wagon).<br />

296


ON-BOARD DIAGNOSTICS II SYSTEM [T10AX4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

.,..-.-___________<br />

... H _ 2M _<br />

1 _ 25 _<br />

5B -I<br />

3) Discon nect connector from fuel tank pressure sensor.<br />

4) Turn ignition switch to ON.<br />

5) Measure voltage between fuel tank pressure sensor<br />

con nector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(R47) No. 3 (+) - Chassis ground (-):<br />

C€3> : Is the voltage more than 4.5 V?<br />

Cv : Go to next step 6) .<br />

@) : Repair harness <strong>and</strong> con nector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> fuel tank<br />

pressure sensor connector<br />

• Poor contact in co<strong>up</strong>ling connector (899)<br />

(§)<br />

'/<br />

12"1 3T"4" 15 6 7 18 lrl '--.r-t.<br />

r 1:


2-7 [T10AX5] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

@<br />

'/<br />

'1'2rl. '34-' 5 6 7 8 lrl<br />

1 H192 212 2 2252f 2 2f 2 3C 0,<br />

4f 4E 5C 51525 5 5f 5 '\<br />

717 7HE7E 7 7E7f 8C 81 8 8 ,---I<br />

L<br />

4: 4 t<br />

n<br />

Q<br />

-"--=-<br />

I,<br />

®<br />

o:rillJ<br />

H2M1640A<br />

9) Measure resistance of harness between ECM <strong>and</strong> pressure<br />

sensor connector.<br />

Connector & terminal<br />

(884) No. 20 - (R47) No. 2:<br />

: Is the resistance less than 1 Q?<br />

C : Go to step 10AX5.<br />

C§ : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the fol/owing:<br />

• Open circuit in harness between ECM <strong>and</strong> fuel tank<br />

pressure sensor connector<br />

• Poor contact in co<strong>up</strong>ling connectors (883 <strong>and</strong> 899)<br />

1 10AX5 I CHECK POOR CONTACT.<br />

Check poor contact in fuel tank pressure sensor connector.<br />

< Ref. to FOREWORD [T3C1]. ><br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10AX6] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

TNKP<br />

O. IOkPa<br />

(F43)<br />

ImmHg<br />

H2M1326<br />

3) isconnect connector from fuel tank pressure sensor.<br />

4) Remove fuel filler cap.<br />

5) Install fuel filler cap.<br />

6) Turn ignition switch to ON. <strong>and</strong> Subaru Select Monitor<br />

or the OBo-1i general scan tool switch to ON.<br />

7) Read data on Subaru select monitor or the OBo-1i general<br />

scan tool.<br />

., Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F43<br />

:3> : Is the value more than 2.8 kPa in function<br />

mode F43?<br />

Repair battery short circuit in harness between<br />

ECM <strong>and</strong> fuel tank pressure sensor connector.<br />

(§) Replace fuel tank pressure sensor .<br />

., OBo-1i general scan tool<br />

For detailed operation procedures, refer to the OBD-II<br />

General Scan Tool Instruction Manual.<br />

299


2-7 [T10AYO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

P046 1<br />

<br />

A Y: DTC P0461<br />

- FUEL LEVEL SENSOR CIRCUIT RANGEl<br />

PERFORMANCE PROBLEM -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M1101<br />

WIRING DIAGRAM:<br />

Combination<br />

meter<br />

Fuel<br />

Ignition<br />

No.15 \.!?!..Y \.!.2V SBF-4<br />

t'fi72' s wit c h<br />

'ii6i' t'f4.I'<br />

ITr----------) 'b----------------------<br />

tB<br />

@ Fuel level<br />

® -=-<br />

I------@ sensor<br />

I:i1JEcM @® @ @) ' QD @@)<br />

-----------<br />

L"",;oo A<br />

® ® Fuel pump ASSY<br />

® @) ® ®<br />

<br />

<br />

@<br />

i '3'4o'6r"l ''7'8lJ7 171819202122123 2425262728293011 34<br />

56<br />

1<br />

7<br />

2<br />

8<br />

71 72 73 74 75176 7778 7980 8182 831 13 141516 111213141516ITI8T?lilOI111121131141151161<br />

45 4647 4849150 51 52 5354 5556<br />

571 910 11 12<br />

@ ®<br />

r1i2l DI2JZl nf2t3l<br />

rmJ [ill]]]<br />

H2M1643<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

300


ON-BOARD DIAGNOSTICS II SYSTEM [T10AY1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK DTC P0462 OR P0463 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0462 or<br />

P0463?<br />

Inspect DTC P0462 or P0463 using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO]. ><br />

NOTE:<br />

In this case, it is not necessary to inspect this trouble.<br />

: Replace fuel sending unit <strong>and</strong> fuel sub meter unit.<br />

301


2-7 [T10AZO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

P0462 <br />

AZ: DTC P0462<br />

- FUEL LEVEL SENSOR CIRCUIT LOW<br />

INPUT -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

B2M1102<br />

Combination<br />

meter<br />

Fuel<br />

No.15<br />

WIRING DIAGRAM:<br />

Ignition<br />

® switch ® @)<br />

<br />

SBF-4<br />

---h 0------ ---------------;---e--$ <br />

@<br />

<br />

, <br />

I<br />

6<br />

I----I<br />

r-=-rDECM . (® @ @ @ ®<br />

® Fuel level<br />

@ sensor<br />

LJO-----l-O----I @ Fue l pump ASSY<br />

J,,";oo A<br />

® @)<br />

@ @) ® <br />

@)<br />

<br />

till!§:!<br />

f "2 l.J'3'4Tl r-5'6Tl. 'I7'8Tl 1 2 3 4<br />

17181920 2122232425262728 4546<br />

29301\<br />

8<br />

474849 5051 5253 54555657<br />

910 1112<br />

71 72 73 7475 76 77787980 81 8283 13 141516<br />

L:<br />

56 7<br />

®<br />

111213/415161fi8J9/10111i12/131141151161<br />

@ ®<br />

n42l fli2bl<br />

tm:l @B]]J<br />

H2M1643<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

302


ON-BOARD DIAGNOSTICS II SYSTEM · [T10AZ2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10AZ1 CHECK SPEEDOMETER AND TACHOMETER<br />

OPERATION IN COMBINATION METER.<br />

<br />

3) Disconnect connector from combination meter.<br />

11121314Islsl{[8ThI10\1111211311411 @<br />

--=-<br />

<br />

0<br />

Q<br />

<br />

H2M1413B<br />

4) Measure resistance of harness between combination<br />

meter connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(;12) No. 15 - Chassis ground:<br />


2-7 [T10AZ3] ON-BOARD DIAGNOSTICS 81 SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK INPUT SIGNAL FOR ECM. (USING<br />

10AZ3 VOLTAGE METER AND SUBARU SELECT<br />

MONITOR.)<br />

1) Turn ignition switch to ON. (Engine OFF)<br />

2) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 27 (+) - Chassis ground (-):<br />

: Is the voltage less than 0.12 V?<br />

@ Go to step 10AZ4.<br />

C§) Go to next step 3).<br />

FLEVEL (F45)<br />

2.50V<br />

H2M1327<br />

3) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />

: Does the value change less than 0.12 V by<br />

shaking harness <strong>and</strong> connector of ECM while<br />

monitoring the value with Subaru Select<br />

Monitor?<br />

Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F45<br />

F45: Fuel level sensor output signal is indicated.<br />

@<br />

C§) :<br />

Repair poor contact in ECM connector.<br />

Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time. A temporary poor<br />

contact of the connector may be the cause.<br />

NOTE:<br />

In this case, repair the following:<br />

Poor contact in fuel pump connector<br />

Poor contact in combination meter connector<br />

Poor contact in ECM connector<br />

Poor contact in co<strong>up</strong>ling connectors (B39, B22, B99,<br />

B97, R67 <strong>and</strong> R15)<br />

304


ON-BOARD DIAGNOSTICS II SYSTEM [T10AZ4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK HARNESS BETWEEN ECM, COMBI-<br />

10AZ4 NATION METER AND FUEL PUMP CONNEC·<br />

TOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove fuel pump access hole lid located on the right<br />

rear of trunk compartment floor (Sedan) or luggage compartment<br />

floor (Wagon).<br />

G2M0340<br />

<br />

-<br />

n<br />

Q<br />

<br />

@<br />

4 5 6<br />

H2M1419B<br />

3) Disconnect connector from fuel pump.<br />

4) Measure resistance of harness between fuel pump<br />

connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(RS8) No. 4 - Chassis ground:<br />

: Is the resistance less than 10 O?<br />

Go to next step 5).<br />

(§) Go to step 10AZS.<br />

r"""'I<br />

--:<br />

n<br />

Q<br />

=----...::.<br />

@)<br />

4 5 6<br />

H2M1419B<br />

5) Separate fuel tank cord connector (R67) <strong>and</strong> rear wiring<br />

harness connector (R46).<br />

6) Measure resistance of harness between fuel sub meter<br />

unit connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(RS8) No. 4 - Chassis ground:<br />

: Is the resistance less than 10 O?<br />

Cv : Repair ground short circuit in fuel tank cord.<br />

(§) : Go to next step 7).<br />

<br />

"':::7<br />

0<br />

Q<br />

<br />

I]@<br />

H2M1420B<br />

7) Separate rear wiring harness connector (R3) <strong>and</strong> bulkhead<br />

wiring harness connector (899).<br />

8) Measure resistance of harness between rear wiring<br />

harness connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(R46) No. 2 - Chassis ground:<br />

S : Is the resistance less than 10 O?<br />

C Repair ground short circuit in rear wiring harness.<br />

(§) : Go to next step 9).<br />

305


2-7 [T10AZ5] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1645A<br />

9) Separate bulkhead wIring harness connector (839)<br />

<strong>and</strong> instrument panel wiring harness connector (i4).<br />

10) Measure resistance of harness between bulkhead wiring<br />

harness connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(839) No. 14 - Chassis ground:<br />

: Is the resistance less than 10 O?<br />

cY Repair ground short circuit in bulkhead wiring<br />

harness.<br />

@) Repair ground short circuit in instrument panel<br />

wiring harness.<br />

10AZ5 CHECK HARNESS BETWEEN COMBINATION<br />

METER AND FUEL PUMP CONNECTOR.<br />

1) Connect connector to fuel pump.<br />

2) Pull out combination meter from instrument panel.<br />

< Ref. to 6-2 [W8AO]. ><br />

3) Disconnect connector from combination meter.<br />

1 1 1 2 1 314 151 6 1 {jjTh 11011 111211 31141ThJj]1<br />

@<br />

--:F<br />

<br />

n<br />

Q<br />

<br />

H2M1423B<br />

4) Measure resistance of harness between combination<br />

meter connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(;12) No. 14 - Chassis ground:<br />

Is the resistance less than 200 O?<br />

Cvs) : Go to step 10AZ6.<br />

@) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between combination meter<br />

connector <strong>and</strong> junction A on rear wiring harness<br />

• Poor contact in co<strong>up</strong>ling connector (839)<br />

306


ON-BOARD DIAGNOSTICS II SYSTEM [T10AZ6] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10AZ6 I CHECK COMBINATION METER.<br />

1) Disconnect speedometer cable from combination<br />

meter <strong>and</strong> remove combination meter.<br />

: Is the fuel meter installation screw tightened<br />

securely?<br />

Cs) : Go to next step 2).<br />

(§) : Tighten fuel meter installation screw securely.<br />

2) Remove printed circuit plate assembly from combination<br />

meter assembly.<br />

: Is there flaw or burning on printed circuit<br />

plate assembly?<br />

Cv Replace printed circuit plate assembly.<br />

(§) : Replace fuel meter assembly .<br />

. 307


2-7 [T1 OBAO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0463<br />

(FBI )<br />

<br />

BA: DTC P0463<br />

- FUEL LEVEL SENSOR CIRCUIT HIGH<br />

INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

82M1103<br />

WIRING DIAGRAM:<br />

Combination<br />

meter<br />

Fuel<br />

Ignition<br />

@ sw it c h<br />

No.15 \I::!.!;/<br />

tfi6i" t"f44\<br />

\.!2V SBF-4<br />

-----Or----- ------r------------= ---<br />

e<br />

$<br />

@ Fuel level<br />

@) -= t-- _--i@ sensor<br />

@ ® (ill)<br />

-<br />

r-=lDECM r----------- QD<br />

<br />

® I @®<br />

L"OdiOO A ® ®<br />

@ @) ® @)<br />

f1TIf3l<br />

<br />

Fuel pump ASSY<br />

@ ®<br />

r1f2l rTf2t3l<br />

rn:±J rnIDJ]J IID:ffiJ<br />

1'2'rL ;;r1U 5'6r1 .[ 7'81L 1 2 34<br />

17181920 21 22123 242526272829301\<br />

5678<br />

555657<br />

910 1112<br />

71 72 73 747517677787980<br />

81 82 83 13 1415 16 11 121314151617]8T$1101111121131141151161<br />

L..<br />

45 4647 4849150 51 52 5354<br />

H2M1643<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

308


ON-BOARD DIAGNOSTICS II SYSTEM [T10BA2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10BA1 CHECK SPEEDOMETER AND TACHOMETER<br />

OPERATION IN COMBINATION METER.<br />

: Does speedometer <strong>and</strong> tachometer operate<br />

normally?<br />

Go to step 10BA3.<br />

: Go to step 10BA2.<br />

10BA2 CHECK GROUND CIRCUIT OF COMBINA­<br />

TION METER.<br />

1) Turn ignition switch to OFF.<br />

2) Pull out combination meter from instrument panel.<br />

< Ref. to 6-2 [W8AO] . ><br />

3) Disconnect connector from combination meter.<br />

11 121314IsI6IHillIW\1 1112\1 3\1 411shl\<br />

@<br />

<br />

-<br />

If<br />

Q<br />

H2M14138<br />

4) Measure resistance of harness between combination<br />

meter connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(;12) No. 15 - Chassis ground:<br />

: Is resistance less than 5 Q?<br />

Repair or replace combination meter.<br />

0' :<br />

:<br />

Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between combination meter<br />

connector <strong>and</strong> grounding terminal<br />

• Poor contact in combination meter connector<br />

• Poor contact in grounding terminal<br />

309


310<br />

2-7 [T10BA3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

'"--____________ H _ 2M _ 1 _ 41 ---J<br />

CHECK INPUT SIGNAL FOR ECM. (USING<br />

10BA3 VOLTAGE METER AND SUBARU SELECT<br />

MONITOR.)<br />

1) Turn ignition switch to ON. (Engine OFF)<br />

2) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 27 ( + ) - Chassis ground (-):<br />

4B : Is the voltage more than 4.75 V?<br />

<br />

:<br />

Go to step 10BA4.<br />

Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time. A temporary poor<br />

contact of the connector may be the cause.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in fuel pump connector<br />

• Poor contact in combination meter connector<br />

• Poor contact in ECM connector<br />

• Poor contact in co<strong>up</strong>ling connectors (839, 822, 899,<br />

897, R67 <strong>and</strong> R15)<br />

1 10BA4 I CHECK FUEL LEVEL SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove fuel pump access hole lid located on the right<br />

rear of trunk compartment floor (Sedan) or luggage compartment<br />

floor (Wagon).<br />

G2M0340<br />

H2M1415<br />

3) Disconnect connector from fuel pump.<br />

4) Measure resistance between connector terminals of<br />

fuel pump.<br />

Terminals<br />

No. 1 - No. 4:<br />

: Is the resistance less than 100 Q?<br />

Cv) Go to step 10BA5.<br />

Replace fuel sending unit.<br />

:


311<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BA6] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

<br />

<br />

n<br />

Q<br />

<br />

1rnl@<br />

H2M1416B<br />

10BA5 CHECK GROUND CIRCUIT OF FUEL LEVEL<br />

SENSOR.<br />

Measure resistance of harness between fuel pump connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(R58) No. 1 - Chassis ground:<br />

Is the resistance less than 5 O?<br />

Cvs) : Go to step 10BA6.<br />

@) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

48 Open circuit in harness between fuel pump connector<br />

<strong>and</strong> chassis grounding terminal<br />

48 Poor contact in fuel pump connector<br />

48 Poor contact in co<strong>up</strong>ling connectors (R15, 897 <strong>and</strong><br />

822)<br />

<br />

<br />

n<br />

",Vft.l<br />

<br />

@<br />

4 5 6<br />

H2M1417B<br />

10BA6 CHECK HARNESS BETWEEN ECM AND<br />

FUEL PUMP CONNECTOR.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between fuel pump connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(R58) No. 4 (+) - Chassis ground (-):<br />

S : Is the voltage less than 1 V?<br />

@: : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

48 Open circuit in harness between fuel pump connector<br />

<strong>and</strong> junction A on rear wiring harness<br />

48 Poor contact in fuel pump connector<br />

48 Poor contact in co<strong>up</strong>ling con nector (R67)<br />

@) : Go to next step 3).


312<br />

2-7 [T10BA6] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

'\<br />

r:;= 11 •../3'4 r"1 5 6 U. 7 8 u---:=Ir-<br />

45146 47i4E495051 5253 f;556571 (<br />

71 7273 4 5 6 7€ 791 IH2831<br />

iU<br />

,--... ,\<br />

1 181920 1 2 3242526 7 8 9301 1 ®<br />

<br />

n<br />

----<br />

H2M1418B<br />

3) Turn ignition switch to OFF.<br />

4) Disconnect connector from ECM.<br />

5) Turn ignition switch to ON.<br />

6) Measure voltage between ECM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(884) No. 27 ( + ) - Chassis ground:<br />


313<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BA6] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:


314<br />

2-7 [T10BBO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

BB: DTC P0500<br />

- VEHICLE SPEED SENSOR MALFUNCTION<br />

DTC DETECTING CONDITION:<br />

P0500 <br />

fit Immediately at fault recognition<br />

08D0340<br />

WIRING DIAGRAM:<br />

______<br />

® Combination meter<br />

@ 4<br />

rn®ri<br />

______<br />

E<br />

@<br />

1 __---<br />

@<br />

1 4<br />

1 11121314 151617 18 1920<br />

11 1213 14 15 161-fi"iiW 11011 11121131141151161<br />

H2M1646<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


ON-BOARD DIAGNOSTICS II SYSTEM [nOBB3] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

10BB1 CHECK SPEEDOMETER OPERATION iN<br />

COMBINATION METER.<br />

.<br />

.--<br />

, ";;'<br />

'(<br />

r-u<br />

®<br />

8 7<br />

6 5 r43<br />

,\ 3 9 812" 126 5 4 3 2 1 0191817<br />

'\ 57565554153152151 5C 49484746145<br />

\ 83 82 81809178177 76 5747272171<br />

U<br />

/<br />

')-1<br />

0<br />

'-<br />

~<br />

B2M0573A<br />

10BB2 CHECK HARNESS BETWEEN ECM AND<br />

COMBINATION METER CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from TCM.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 83 ( + ) - Chassis ground (-):<br />


316<br />

2-7 [T10BCO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0505<br />

(FB I)<br />

<br />

08D0358<br />

Main relay<br />

BC: DTC P0505<br />

- IDLE CONTROL SYSTEM MALFUNCTION<br />

DTC DETECTING CONDITION:<br />

tID Immediately at fault recognition<br />

TROUBLE SYMPTOM:<br />

tID Erroneous idling<br />

tID Engine stalls.<br />

tID Engine breathing<br />

WIRING DIAGRAM:<br />

a®<br />

-®-B22-®:E3 :::m=f--,E' - ---


ON-BOARD DIAGNOSTICS II SYSTEM [T10BC2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10BC1 I CHECK AIR INTAKE SYSTEM.<br />

1) Turn ignition switch to ON.<br />

2) Start engine, <strong>and</strong> idle it.<br />

: Is there a fault in air intake system?<br />

NOTE:<br />

Check the following items.<br />

• Loose installation of intake manifold, idle air control<br />

solenoid valve <strong>and</strong> throttle body<br />

• Cracks of intake manifold gasket, idle air control solenoid<br />

valve gasket <strong>and</strong> throttle body gasket<br />

• Loose connections <strong>and</strong> cracks of idle air control solenoid<br />

valve by-pass hoses<br />

• Disconnections of vacuum hoses<br />

Repair or replace air intake system.<br />

C® : Go to step 10BC2.<br />

-: ;:-<br />

®<br />

'1615 u -:-:r.::r-1 12!1<br />

L<br />

D<br />

<br />

<br />

'/<br />

1019 rl L-.r-..<br />

,\<br />

\<br />

'--'}-u<br />

1 10BC2 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 13 (+) - Chassis ground (-):<br />

I<br />

: Is the voltage more than 3 V?<br />

: Go to next step 3).<br />

B2M0576A<br />

C® : Go to step 10BC5.<br />

3) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 14 (+) - Chassis ground (-):<br />

: Is the voltage more than 3 V?<br />

: Go to next step 4).<br />

C® : Go to step 10BC5.<br />

317


2-7 [T10BC3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

1-:':;-<br />

'/<br />

@)<br />

211 rfjO'9'l1rl <br />

t:6'151.f]1413"<br />

144!42 42 ' 1 )r39r38r37635r3413332 31 ,\<br />

L<br />

= <br />

rr069' '" '6665,,4152 62 61iQ.0595E \<br />

9695 ! i9291 9089B8768584<br />

I <br />

l<br />

CJ ,<br />

<br />

'---<br />

/<br />

B2M0576A<br />

4) Turn ignition switch to OFF.<br />

5) Disconnect connector from idle air control solenoid<br />

valve.<br />

6) Turn ignition switch to ON.<br />

7) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 13 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Cs) : Repair battery short circuit in harness between<br />

ECM <strong>and</strong> idle air control solenoid valve connector.<br />

After repair, replace ECM.<br />

C§ : Go to next step 8).<br />

8) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 14 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

:<br />

Repair battery short circuit in harness between<br />

ECM <strong>and</strong> idle air control solenoid valve connector.<br />

After repair, replace ECM.<br />

C§ : Go to step 10BC3.<br />

/10BC3 ICHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

@: : Repair poor contact in ECM connector.<br />

C§ : Go to step 10BC4.<br />

318


ON-BOARD DIAGNOSTICS II SYSTEM [T10BC4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

li3i211 (1800 ee)<br />

- -<br />

l<br />

( (2200ee)<br />

<br />

- -<br />

-<br />

n<br />

Q<br />

-<br />

H2M1380A<br />

10BC4 CHECK IDLE AIR CONTROL SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between idle air control solenoid<br />

valve connector terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance more than 20 O?<br />

: Replace idle air control solenoid valve.<br />

(§) : Go to next step 3).<br />

3) Measure resistance between idle air control solenoid<br />

valve connector terminals.<br />

Terminals<br />

No. 2 - No. 3:<br />

: Is the resistance more than 20 O?<br />

C : Replace idle air control solenoid valve.<br />

(§) : Go to next step 4).<br />

4) Measure resistance between idle air control solenoid<br />

valve connector terminals.<br />

Terminals<br />

No. 1-No. 2:<br />


2-7 [T10BC5] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

(1 800 cc) (2200 CC)<br />

1]<br />

<br />

--J<br />

H2M1381A<br />

(1 800 cc) (2200 CC)<br />

[3J2hl1<br />

<br />

--5<br />

T, I<br />

1800 cc model<br />

( Ir----.<br />

I CTC:J+-1 ---<br />

y \. <br />

® A (c<br />

/llJ7<br />

<br />

H2M1382A<br />

H2M13838<br />

6) Remove idle air control solenoid valve. < Ref. to 2-7<br />

[W12AO] .><br />

7) Check operation of idle air control solenoid valve.<br />

: Is idle air control solenoid valve fully opened<br />

when applying the battery to terminals No. 2<br />

( + ) <strong>and</strong> No. 1 (-)?<br />

: Go to next step 8).<br />

Clean idle air control solenoid valve. < Ref. to 2-7<br />

[W12BO].><br />

8) Check operation of idle air control solenoid valve.<br />

: Is idle air control solenoid valve fully closed<br />

when applying the battery to terminals No. 2<br />

(+) <strong>and</strong> No. 3 (-)?<br />

@: : Go to step 10BC5.<br />

Clean idle air control solenoid valve. < Ref. to 2-7<br />

[W12BO]. ><br />

10BC5 CHECK POWER SUPPLY TO IDLE AIR CON­<br />

TROL SOLENOID VALVE.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from idle air control solenoid<br />

valve.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between idle air control solenoid valve<br />

<strong>and</strong> engine ground.<br />

Connector & terminal<br />

(E7) No. 2 (+) - Engine ground (-):<br />

: Is the voltage more than 10 V?<br />

C : Go to step 10BC6.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between idle air control solenoid<br />

valve <strong>and</strong> main relay connector<br />

• Poor contact in co<strong>up</strong>ling connector (B22)<br />

320


ON-BOARD DIAGNOSTICS II SYSTEM [T10BC6] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

• 2200 cc model<br />

®<br />

<br />

[ill]]] /<br />

.<br />

'/<br />

I--u<br />

®<br />

91C 1 11 rc:p."f,jU'15fRi<br />

,\ 3133 33!5363 3 3E' ' 1<br />

'\ 5 56(616 66 61 6t' . 6 7<br />

\ a a at a Bf BS 9( 919 . 9E 9E<br />

'j<br />

l-{ 9<br />

'-=-----=-<br />

• 1800 cc model<br />

1/<br />

®<br />

®<br />

cmrn<br />

I<br />

I--J 910 111 rc:p."f,jIU95rs<br />

,\ 31323 35363 3f 3' ' 1 4344<br />

'\ 5! 5 6( 6162 63 6 6 6f " lfcl-<br />

I<br />

a BE BE B a8B9ge 919 IgsLJ<br />

n<br />

Q<br />

'-"-----"-<br />

U<br />

H2M1384B<br />

10BC6<br />

CHECK HARNESS BETWEEN ECM AND IDLE<br />

AIR CONTROL SOLENOID VALVE CONNEC·<br />

TOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ECM.<br />

3) Measure resistance of harness between ECM <strong>and</strong> idle<br />

air control solenoid valve connector.<br />

Connector & terminal<br />

(884) No. 14 - (E7) No. 1:<br />

S : Is the resistance less than 1 Q?<br />

CYi: : Go to next step 4).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between ECM <strong>and</strong> idle air control<br />

solenoid valve connector<br />

.. Poor contact in co<strong>up</strong>ling connector (821) [1800 cc]<br />

.. Poor contact in co<strong>up</strong>ling con nector (822) [2200 cc]<br />

4) Measure resistance of harness between ECM <strong>and</strong> idle<br />

air control solenoid valve connector.<br />

Connector & terminal<br />

(884) No. 13 - (E7) No. 3:<br />

: Is the resistance less than 1 Q?<br />

@: : Go to next step 5).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between ECM <strong>and</strong> idle air control<br />

solenoid valve connector<br />

.. Poor contact in co<strong>up</strong>ling connector (821) [1800 cc]<br />

.. Poor contact in co<strong>up</strong>ling con nector (822) [2200 cc]<br />

321


2-7 [T10Be7] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

L--__-,."="_________B<br />

_<br />

2M _<br />

O _<br />

58 ---J<br />

5) Measure resistance of harness between ECM <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(884) No. 13 Chassis ground:<br />

<br />

-<br />

: Is the resistance less than 10 O?<br />

Cv :<br />

Repair ground short circuit in harness between<br />

ECM <strong>and</strong> idle air control solenoid valve connector.<br />

OA C® : Go to next step 6).<br />

6) Measure resistance of harness between ECM <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(884) No. 14 Chassis ground:<br />

<br />

c9 : Is there poor contact in idle air control solenoid<br />

valve connector?<br />

CS§D : Repair poor contact in idle air control solenoid<br />

valve connector.<br />

C® : Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

322


ON-BOARD DIAGNOSTICS II SYSTEM [T10BC7] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

323


2-1 [T10BDO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

P0506 <br />

Main relay<br />

B2M1104<br />

SD: DTC P0506<br />

- IDLE CONTROL SYSTEM RPM LOWER<br />

THAN EXPECTED -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

.. Engine is difficult to start.<br />

.. Engine does not start.<br />

.. Erroneous idling<br />

.. Engine stalls.<br />

WIRING DIAGRAM:<br />

a®====-=@-22m-@E3:rn=f--<br />

® @) SBF-2<br />

!E<br />

-II<br />

--<br />

-= ® E7<br />

-----


325<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BD2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

110801 1 CHECK DTC P0505· ON OISPlA Y.<br />


2-7 [nOBEO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0507<br />

(FBI )<br />

<br />

B2M1105<br />

BE: DTC P0507<br />

- IDLE CONTROL SYSTEM RPM HIGHER<br />

THAN EXPECTED -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Engine keeps running at higher revolution than specified<br />

idling revolution.<br />

WIRING DIAGRAM:<br />

® @ SBF-2<br />

a®:®-22 -@--rn! -- ® --' II - <br />

-----e$ 1<br />

EeM 1======+==<br />

'-<br />

I '=========::bhJ<br />

t82i"@ ® I<br />

+ ===1Hl Idle air @ <br />

control<br />

solenoid<br />

valve<br />

(2200 eel<br />

'<br />

=========iO ;tr<br />

®@<br />

I 34<br />

56 78<br />

910 1112<br />

13 14 15 16<br />

2<br />

3 4<br />

5 6<br />

solenoid<br />

valve<br />

- (1800<br />

®<br />

eel<br />

®<br />

(2200 eel<br />

(1800 eel<br />

H2M1647<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

326


ON-BOARD DIAGNOSTICS II SYSTEM [T10BE2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10BE1 ICHECK DTC P0505 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-I/<br />

general scan tool indicate DTC P0505?<br />

: Inspect DTC P0505 using "10. Diagnostics Chart<br />

with Trouble Code". <br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P0507.<br />

(§) : Go to step 10BE2.<br />

1 10BE2 I CHECK AIR INTAKE SYSTEM.<br />

1) Turn ignition switch to ON.<br />

2) Start engine, <strong>and</strong> idle it.<br />

: Is there a fault in air intake system?<br />

NOTE:<br />

Check the following items.<br />

• Loose installation of intake manifold, idle air control<br />

solenoid valve <strong>and</strong> throttle body .<br />

• Cracks of intake manifold gasket, idle air control solenoid<br />

valve gasket <strong>and</strong> throttle body gasket<br />

• Loose connections <strong>and</strong> cracks of idle air control solenoid<br />

valve by-pass hoses<br />

• Disconnections of vacuum hoses<br />

Cvs) Repair air suction <strong>and</strong> leaks.<br />

(§) : Replace idle air control solenoid valve.<br />

327


328<br />

2-7 [T10BFO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

BF: DTC P0600<br />

- SERIAL COMMUNICATION LINK<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

WIRING DIAGRAM:<br />

@@<br />

1<br />

Main relay<br />

@@<br />

SBF-2<br />

----OD-----------e--e<br />

II<br />

®<br />

@ ® ® @<br />

II<br />

3 4<br />

§lli<br />

PsFsl D<br />

5 6 56789<br />

H2M1648<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


329<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BF1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10BF1 CHECK HARNESS BETWEE.N ECM AND<br />

DATA LINK CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ECM.<br />

3) Measure resistance of harness between ECM <strong>and</strong> data<br />

link connector (for Subaru Select Monitor & OBD-II general<br />

scan tool).<br />

Connector & terminal<br />

(884) No. 93 - (840) No. 10:<br />

: Is the resistance less than 1 O?<br />

@ : Go to next step 4).<br />

(§) :<br />

Repair open circuit in harness between ECM <strong>and</strong><br />

data link connector.<br />

82M0583A<br />

----<br />

4) Measure resistance of harness between ECM <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(884) No. 93 - Chassis ground:<br />

: Is the resistance less than 10 O?<br />

C Repair ground short circuit in harness between<br />

ECM <strong>and</strong> data link connector.<br />

(§) Repair poor contact in ECM connector <strong>and</strong> data<br />

link connector.


330<br />

2-7 [T10BGO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P060I<br />

(FB I)<br />

<br />

0800376<br />

BG: DTC P0601<br />

- INTERNAL CONTROL MODULE MEMORY<br />

CHECK SUM ERROR -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Engine does not start.<br />

• Engine stalls.<br />

WIRING DIAGRAM:<br />

Main rela<br />

=<br />

®<br />

To idle air control<br />

solenoid va lve,<br />

purge control<br />

solenoid valve etc. ----'<br />

® ® SBF-2<br />

[eM<br />

<br />

L_;;-@-i22)® ® ®<br />

[<br />

®<br />

2 3 4<br />

5 6<br />

H2 34<br />

56 f7fB<br />

910 11 2<br />

13 1415 1<br />

H2M1613<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


ON-BOARD DIAGNOSTICS II SYSTEM [T10BG1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

/ 10BG1 / CHECK DTC P0601 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0601?<br />

@ : Replace ECM.<br />

@) : It is not necessary to inspect DTC P0601.<br />

331


332<br />

2-7 [T10BHO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0703<br />

(FB 1 )<br />

<br />

BH: DTC P0703<br />

- BRAKE SWITCH INPUT MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M0655<br />

WIRING DIAGRAM:<br />

______<br />

®<br />

____ __ ________-. __ __ ____<br />

-oNO.<br />

D 1 2 ____<br />

SoBF-3__ FL1.25B<br />

__<br />

__<br />

<br />

To stop lights<br />

,.. : With cruise control<br />

Brake light<br />

switch<br />

®<br />

H2M1649<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


ON-BOARD DIAGNOSTICS II SYSTEM [T10BH2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10BH1 I CHECK OPERATION OF BRAKE LIGHT.<br />

: Does brake light come on when depressing<br />

C<br />

C®<br />

the brake pedal?<br />

: Go to step 10BH2.<br />

: Repair or replace brake light circuit.<br />

*: With cruise<br />

control<br />

® @*:C@<br />

oThl rfi'21<br />

[ffi]<br />

H2M1204B<br />

10BH2<br />

CHECK HARNESS BETWEEN TCM AND<br />

BRAKE LIGHT SWITCH CONNECTOR.<br />

1) Disconnect connectors from TeM <strong>and</strong> brake light<br />

switch.<br />

2) Measure resistance of harness between TeM <strong>and</strong><br />

brake light switch connector.<br />

Connector & terminal<br />

(856) No. 7 - (864) No. 1 (Without cruise control):<br />

(856) No. 7 - (865) No. 3 (With cruise control):<br />


2-7 [T10BH3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD0588A<br />

1 10BH3 ICHECK INPUT SIGNAL FOR TCM.<br />

1) Connect connectors to TCM <strong>and</strong> brake light switch.<br />

2) Measure voltage between TCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(856) No. 7 (+ ) - Chassis ground (-):<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10BH4] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

335


2-7 [T1081O] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P 0705<br />

(FB 1 )<br />

<br />

BI: DTC P0705<br />

- TRANSMISSION RANGE SENSOR CIRCUIT<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M0656<br />

TROUBLE SYMPTOM:<br />

• Starter does not rotate when selector lever is in "P" or<br />

"N" range.<br />

• Starter rotates when selector lever is in "R", "0", "3", "2"<br />

or "1" range.<br />

• Engine brake is not effected when selector lever is in "3"<br />

range.<br />

• Shift characteristics are erroneous.<br />

WIRING DIAGRAM:<br />

Inhibitor<br />

switch<br />

IP R N D 3<br />

I I<br />

I<br />

t I rr=;::<br />

21 i<br />

4<br />

rr=<br />

"11<br />

"3 L..;;...<br />

a: @<br />

b: @<br />

* : Plastic body type only<br />

® a: @<br />

b: @<br />

c: @<br />

H2M1650<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

336


ON-BOARD DIAGNOSTICS II SYSTEM [T10BI3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

/ 10B11 / CHECK INHIBITOR SWITCH TYPE.<br />

: Is inhibitor switch type plastic body?<br />

0- Go to step 10B12.<br />

: Go to step 10B14.<br />

®<br />

H2M1659A<br />

10BI2 CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from TCM <strong>and</strong> transmission.<br />

3) Measure resistance of harness between TCM <strong>and</strong><br />

transmission harness connector.<br />

Connector & terminal<br />

(856) No. 9 - (T7) No. 8:<br />


2-7 [T10BI4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

®<br />

CJ<br />

'-----i-o Q 0+----1<br />

H2M1661A<br />

10BI4 CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> transmission<br />

harness connector.<br />

Connector & terminal<br />

(856) No. 8 - (T7) No. 5:<br />

S : Is the resistance less than 1 Q?<br />

Cv : Go to step 10B15.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> inhibitor<br />

switch connector.<br />

• Poor contact in co<strong>up</strong>ling connector (812)<br />

®<br />

H2M1662A<br />

10BI5<br />

CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> transmission<br />

harness connector.<br />

Connector & terminal<br />

(854) No. 1 - (T7) No. 6:<br />

: Is the resistance less than 1 Q?<br />

@: : Go to step 10B16.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> inhibitor<br />

switch connector<br />

• Poor contact in co<strong>up</strong>ling connector (812)<br />

®<br />

H2M1663A<br />

10BI6<br />

CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> transmission<br />

harness connector.<br />

Connector & terminal<br />

(854) No. 2 - (T7) No. 4:<br />


ON-BOARD DIAGNOSTICS II SYSTEM [nOBIS] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between ECM <strong>and</strong> inhibitor<br />

switch connector<br />

.. Poor contact in co<strong>up</strong>ling con nector (812)<br />

CJ<br />

®<br />

'----+0 Q oI--_..J<br />

H2M1664A<br />

10BI7 CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> transmission<br />

harness connector.<br />

Connector & terminal<br />

(854) No. 3 - (T7) No. 11:<br />

: Is the resistance less than 1 O?<br />

Cv) : Go to step 10B18.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between ECM <strong>and</strong> inhibitor<br />

switch connector<br />

.. Poor contact in co<strong>up</strong>ling connector (812)<br />

CJ<br />

®<br />

'----+0 Q oI--_..J<br />

H2M1665A<br />

10BI8 CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> transmission<br />

harness connector.<br />

Connector & terminal<br />

(854) No. 4 - (T7) No. 3:<br />

c3> : Is the resistance less than 1 O?<br />

@) : Go to step 10B19.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between ECM <strong>and</strong> inhibitor<br />

switch connector<br />

.. Poor contact in co<strong>up</strong>ling connector (812)<br />

339


2-7 [T10819] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1666A<br />

10BI9 CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(856) No. 9 - Chassis ground:<br />

: Is the resistance more than 1 MQ?<br />

Cvs) Go to step 10BI10.<br />

C§) : Repair ground short circuit in harness between<br />

TCM <strong>and</strong> transmission harness connector.<br />

H2M1667A<br />

10BI10 CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> chassis<br />

ground.<br />

Ccmnector & terminal<br />

(856) No. 10 - Chassis ground:<br />

: Is the resistance more than 1 MQ?<br />

Cvs) : Go to step 10BI11.<br />

C§) : Repair ground short circuit in harness between<br />

TCM <strong>and</strong> transmission harness connector.<br />

340


341<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BI12] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1668A<br />

10BI11 CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(856) No. 8 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

C Go to step 10B112.<br />

:<br />

Repair ground short circuit in harness between<br />

TCM <strong>and</strong> transmission harness connector.<br />

H2M1669A<br />

10BI12 CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(854) No. 1 - Chassis ground:<br />

c3> : Is the resistance more than 1 MO.?<br />

C Go to step 10B113.<br />

: Repair ground short circuit in harness between<br />

TCM <strong>and</strong> transmission harness connector.


2-7 [T10BI13] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1670A<br />

10BI13 CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(854) No. 2 - Chassis ground:<br />


ON-BOARD DIAGNOSTICS II SYSTEM [1108116] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1672A<br />

10BI15<br />

CHECK HARNESS BETWEEN TCM AND<br />

INHIBITOR SWITCH CONNECTOR.<br />

Measure resistance of harness between TCM <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(854) No. 4 - Chassis ground:<br />

Ec3> : Is the resistance more than 1 MO.?<br />

Cs) : Go to step 10B116.<br />

C® : Repair ground short circuit in harness between<br />

TCM <strong>and</strong> transmission harness connector.<br />

H2M1673<br />

/ 10B116 / CHECK INHIBITOR SWITCH.<br />

Measure resistance between inhibitor switch connector<br />

receptacle's terminals.<br />

Terminals<br />

No. 8 - No. 10<br />

: _ Is the resistance less than 1 0. in "P" position?<br />

_ Is the resistance more than 1 Mo. in other<br />

positions?<br />

Go to step 10B111.<br />

Go to step 10B123.<br />

343


344<br />

2-7 [T10BI17] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1674<br />

1 1013111 1 CHECK INHIBITOR SWITCH.<br />

Measure resistance between inhibitor switch connector<br />

receptacle's terminals.<br />

Terminals<br />

No. 9 - No. 10<br />

: e Is the resistance less than 1 n in HR " position?<br />

e Is the resistance more than 1 Mn in other<br />

positions?<br />

Go to step 1013118.<br />

Go to step 1013123.<br />

H2M1748<br />

1 1013118 I CHECK INHIBITOR SWITCH.<br />

Measure resistance between inhibitor switch connector<br />

receptacle's terminals.<br />

Terminals<br />

No. 5 - No. 10<br />

: e Is the resistance less than 1 n in uN" position?<br />

e Is the resistance more than 1 Mn in other<br />

positions?<br />

Go to step 1013119.<br />

Go to step 1013123.


345<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BI20] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1676<br />

1 10BI19 1 CHECK INHIBiTOR SWiTCH.<br />

Measure resistance between inhibitor switch connector<br />

receptacle's terminals.<br />

Terminals<br />

No. 6 - No. 10<br />

: .. Is the resistance less than 1 Q ;n HO" positicm?<br />

.. Is the resistance more than 1 MQ in other<br />

positions?<br />

Go to step 10B120.<br />

Go to step 10B123.<br />

Ii'6f5T 4 ffi2=ml<br />

[Wntm]<br />

H2M1677<br />

1 10BI20 I CHECK INHIBITOR SWITCH.<br />

Measure resistance between inhibitor switch connector<br />

receptacle's terminals.<br />

Terminals<br />

No. 4-No. 10<br />

: .. Is the resistance less than 1 Q in H3" position?<br />

.. Is the resistance more than 1 MQ ;n other<br />

positions?<br />

Go to step 10B121 .<br />

Go to step 10B123.


2-7 [T10BI21] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

mJ<br />

<br />

H2M1678<br />

1 10BI21 I CHECK INHIBITOR SWITCH.<br />

Measure resistance between inhibitor switch connector<br />

receptacle's terminals.<br />

Terminals<br />

No. 11 - No. 10<br />

: • Is the resistance less than 1 0 in "2" position?<br />

• Is the resistance more than 1 MO in other<br />

positions?<br />

Go to step 10B122.<br />

Go to step 10B123.<br />

116151 12111 4 93121111<br />

8 7<br />

H2M1679<br />

1 10BI22 I CHECK INHIBITOR SWITCH.<br />

Measure resistance between inhibitor switch connector<br />

receptacle's terminals.<br />

Terminals<br />

No. 3 - No. 10<br />

: • Is the resistance less than 1 0 in "1 " position?<br />

• Is the resistance more than 1 MO in other<br />

positions?<br />

C : Go to step 10B126.<br />

@) : Go to step 10B123.<br />

CHECK SELECTOR CABLE.<br />

: Is there faulty connection in the selector<br />

cable?<br />

Cvs) : Repair connection of selector cable.<br />

@) : Replace inhibitor switch.<br />

346


ON-BOARD DIAGNOSTICS II SYSTEM [T10BI24] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

® ®<br />

c=J<br />

'-Io...-+o Q 01- ...,<br />

@) ®<br />

c=J<br />

-foO ... Q O+-- ..JJ..J<br />

OBD0596A<br />

10BI24 CHECK HARNESS BETWEEN TCM AND<br />

TRANSMISSION HARNESS CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from TeM <strong>and</strong> transmission<br />

harness connector.<br />

3) Measure resistance of harness between TeM <strong>and</strong><br />

transmission harness connector.<br />

Connector & terminal<br />

(856) No. 9 - (812) No. 3:<br />


2-7 [T108124] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

Connector & terminal<br />

(854) No. 4 - (812) No. 5:<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10BI25] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

:<br />

Repair ground short circuit in harness between<br />

TCM <strong>and</strong> transmission harness connector.<br />

Connector & terminal<br />

(854) No. 4 - Chassis ground:<br />

S : Is the resistance more than 1 MO.?<br />

C : Go to step 10B125.<br />

: Repair ground short circuit in harness between<br />

TCM <strong>and</strong> transmission harness connector.<br />

0<br />

Q<br />

'-"----=-<br />

1 816_f<br />

I 4 1 3 1 2 111<br />

B2M1286A<br />

1 10BI25 1 CHECK INHIBITOR SWITCH.<br />

Measure resistance between transmission harness connector<br />

receptacle's terminals.<br />

Connector & terminal<br />

(T3) No. 3 - No. 4<br />

<br />

: Go to €9 .<br />

Connector & terminal<br />

(T3) No. 2 - No. 4<br />

: • Is the resistance less than 1 0. in "R " position?<br />

• Is the resistance more than 1 Mo. in other<br />

positions?<br />

Cv : Go to next <br />

: Go to €9 .<br />

Connector & terminal<br />

(T3) No. 1 - No. 4<br />

: • Is the resistance less than 1 0. in "N" position?<br />

• Is the resistance more than 1 Mo. in other<br />

positions?<br />

@: : Go to next <br />

: Go to €9 .<br />

Connector & terminal<br />

(T3) No. 8 - No. 4<br />

: • Is the resistance less than 1 0. in "D" position?<br />

• Is the resistance more than 1 Mo. in other<br />

positions?<br />

Go to next .<br />

Go to E9 .<br />

349


350<br />

2-7 [T108125] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

Connector & terminal<br />

(f3) No. 7 - No. 4<br />

: • Is the resistance less than 1 Q in "3" position?<br />

• Is the resistance more than 1 MQ in other<br />

positions?<br />

0'rV : Go to next <br />

@) : Go to


351<br />

ON-BOARD DIAGNOSTICS II SYSTEM [1108127] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

H2M16BOA<br />

1 10BI26 1 CHECK INPUT SIGNAL FOR TCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connector to TCM <strong>and</strong> transmission.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between TCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(856) No. 9 (+ ) - Chassis ground (-):<br />

: _ Is the voltage less than 1 V in "P" <strong>and</strong> "N"<br />

positions?<br />

_ Is the voltage more than 8 V in other positions?<br />

Go to step 108127.<br />

Go to step 1 OB133.<br />

H2M16B1A<br />

1 108127 I CHECK INPUT SIGNAL FOR TCM.<br />

Measure voltage between TCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(856) No. 10 (+) - Chassis ground (-):<br />

: _ Is the voltage less than 1 V in "R" position?<br />

_ Is the voltage more than 6 V in other positions?<br />

Go to step 108128.<br />

Go to step 108133.


2-7 [T10BI28] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1682A<br />

1108128 ICHECK INPUT SIGNAL FOR TCM.<br />

Measure voltage between TCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(856) No. 8 (+ ) - Chassis ground (-):<br />

: CD Is the voltage less than 1 V in uN" <strong>and</strong> UP"<br />

positions?<br />

CD Is the voltage more than 8 V in other positions?<br />

Go to step 108129.<br />

Go to step 108133.<br />

H2M1683A<br />

1108129 I CHECK INPUT SIGNAL FOR TCM.<br />

Measure voltage between TCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(854) No. 1 (+) - Chassis ground (-):<br />

: CD Is the voltage less than 1 V in "D" position?<br />

CD Is the voltage more than 6 V in other positions?<br />

Go to step 108130.<br />

Go to step 108133.<br />

352


ON-BOARD DIAGNOSTICS II SYSTEM [1108131] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1684A<br />

1108130 I CHECK INPUT SIGNAL FOR TCM.<br />

Measure voltage between TCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(854) No. 2 (+ ) - Chassis ground (-):<br />

: • Is the voltage less than 1 V in "3" position?<br />

• Is the voltage more than 6 V in other positions?<br />

Go to step 108131.<br />

Go to step 108133.<br />

H2M1685A<br />

1108131 ' 1 CHECK INPUT SIGNAL FOR TCM.<br />

Measure voltage between TCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(854) No. 3 (+ ) - Chassis ground (-):<br />

: • Is the voltage less than 1 V in "2" position?<br />

• Is the voltage more than 6 V in other positions?<br />

Go to step 108132.<br />

Go to step 108133.<br />

353


2-7 [T108132] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1686A<br />

1108132 1 CHECK INPUT SIGNAL FOR TCM.<br />

Measure voltage between TCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(854) No. 4 (+ ) - Chassis ground (-):<br />

: • Is the voltage less than 1 V in "1 " position?<br />

• Is the voltage more than 6 V in other positions?<br />

: Repair poor contact in TCM connector.<br />

: Go to step 108133.<br />

1108133 1 CHECK POOR CONTACT.<br />

Check poor contact in TCM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in rCM connector?<br />

Cv : Repair poor contact in TCM connector.<br />

: Replace TCM.<br />

354


ON-BOARD DIAGNOSTICS II SYSTEM [T10BJ1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P07IO<br />

(FB I)<br />

<br />

OB00380<br />

BJ: DTC P0710<br />

- TRANSMISSION FLUID TEMPERATURE<br />

SENSOR CIRCUIT MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive drivi ng cycles with fault<br />

TROUBLE SYMPTOM:<br />

• No shift <strong>up</strong> to 4th speed (after engine warm-<strong>up</strong>)<br />

• No lock-<strong>up</strong> (after engine warm-<strong>up</strong>)<br />

• Excessive shift shock<br />

WIRING DIAGRAM:<br />

a: @<br />

c: @<br />

<br />

@®<br />

L:Jj====================== ====::J<br />

c: @ a: @<br />

=<br />

1 2 34<br />

56 7 8<br />

910 11 12<br />

13 14 15 16<br />

H2M1749<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

1 10BJ1 1 CHECK DTC P0710 ON DISPLAY.<br />


2-7 [T10BKO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

P0720 <br />

®<br />

0800392<br />

BK: DTC P0720<br />

- OUTPUT SPEED SENSOR (VEHICLE SPEED<br />

SENSOR 1) CIRCUIT MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fau·lt<br />

TROUBLE SYMPTOM:<br />

• No shift or excessive tight corner "braking"<br />

WIRING DIAGRAM:<br />

------------------------------------------<br />

®<br />

12 3<br />

4<br />

56 7!8<br />

910 1112<br />

1 14 1 16<br />

H2M1687<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

11 OB K1 1 CHECK DTC P0720 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0720?<br />

Check vehicle speed sensor 1 circuit. < Ref. to 3-2<br />

[T8NO] . ><br />

C® It is not necessary to inspect OTC P0720.<br />

356


357<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10Bl1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0725<br />

(FB I)<br />

<br />

OBD0404<br />

BL: DTC P0725<br />

- ENGINE SPEED INPUT CIRCUIT<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

.. No lock-<strong>up</strong> (after engine warm-<strong>up</strong>)<br />

.. AT diagnostic indicator light (AT OIL TEMP indicator<br />

light) remains on when vehicle speed is "0".<br />

WIRING DIAGRAM:<br />

-<br />

r-<br />

TCM<br />

...,....<br />

fM<br />

ECM<br />

'--<br />

-<br />

-J'91O-'J 11 12 l r'lTi4 115 FJ6<br />

31 32 33 34 35 36 37 38 39 40 41 42 43 44<br />

\ 58 59 60 61 62 63 64 65 66 67 68 69 70<br />

LJ<br />

84 85 86 87 88 89 90 91 92 93 94 95 96<br />

u<br />

B2M05B5<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

110Bl1 I CHECK DTC P0725 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0725?<br />

0' : Check engine speed input signal circuit. < Ref. to<br />

3-2 [TSJO] . ><br />

: It is not necessary to inspect DTC P0725.


358<br />

2-7 [T10BMO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P073 1<br />

(FB 1 )<br />

<br />

BM: DTC P0731<br />

- GEAR 1 INCORRECT RATIO -<br />

OBD<br />

P0732<br />

(FB 1 )<br />

<br />

82M0657<br />

BN: DTC P0732<br />

- GEAR 2 INCORRECT RATIO -<br />

OBD<br />

P0733<br />

(FB 1 )<br />

<br />

82M0658<br />

BO: DTC P0733<br />

- GEAR 3 INCORRECT RATIO -<br />

OBD<br />

P0734<br />

(FB 1 )<br />

<br />

82M0659<br />

BP: DTC P0734<br />

- GEAR 4 INCORRECT RATIO -<br />

82M0660<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Shift point too high or too low; engine brake not<br />

effected in "3" range; excessive shift shock; excessive tight<br />

corner "braking"


359<br />

Shield joint<br />

connector<br />

@DIPI PI<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BP1] 2-7<br />

WIRING DIAGRAM:<br />

Throttle<br />

position<br />

sensor<br />

10. Diagnostic Chart with Trouble Code<br />

@)<br />

B<br />

reM<br />

a: @<br />

c: @<br />

•<br />

cl<br />

•<br />

==:::;1t----<br />

10BP1 CHECK ANY OTHER DTC (BESIDES DTC<br />

P0731, P0732, P0733, P0734) ON DISPLAY.<br />

: Is there any other DTC on display?<br />

C) : Inspect relevant DTC using "10. Diagnostics Chart<br />

with Trou ble Code". < Ref. to 2-7 [T1 OAO] . ><br />

C§ : Go to step 10BP2.


360<br />

2-7 [T10BP2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

10BP2 CHECK THROTTLE POSITION SENSOR CIR­<br />

CUIT.<br />

Check throttle position sensor circuit. < Ref. to 3-2<br />

[TSMO].><br />

: Is there any trouble in throttle position sensor<br />

circuit?<br />

Cv<br />

: Repair or replace throttle position sensor circuit.<br />

(§) : Go to step 10BP3.<br />

10BP3 CHECK VEHICLE SPEED SENSOR 1 CIR­<br />

CUIT.<br />

Check vehicle speed sensor 1 circuit. < Ref. to 3-2<br />

[TSNO]. ><br />

: Is there any trouble in vehicle speed sensor<br />

0-<br />

1 circuit?<br />

: Repair or replace vehicle speed sensor 1 circuit.<br />

(§) : Go to step 10BP4.<br />

10BP4 CHECK VEHICLE SPEED SENSOR 2 CIR­<br />

CUIT.<br />

Check vehicle speed sensor 2 circuit. < Ref. to 3-2<br />

[TSOO]. ><br />

: Is there any trouble in vehicle speed sensor<br />

2 circuit?<br />

C€s) : Repair or replace vehicle speed sensor 2 circuit.<br />

(§) : Go to step 10BP5.<br />

110BP5 ICHECK ENGINE SPEED INPUT CIRCUIT.<br />

Check engine speed input circuit. < Ref. to 3-2 [TSJO]. ><br />

: Is there any trouble in engine speed input<br />

circuit?<br />

C) : Repair or replace engine speed input circuit.<br />

(§) : Go to step 10BP6.<br />

110BP6 1 CHECK POOR CONTACT.<br />

Check poor contact in TCM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />


361<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BP7] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

\10BP7 \ CHECK MECHANICAL TROUBLE.<br />

Check mechanical trouble in automatic transmission.<br />

: Is there any mechanical trouble in automatic<br />

transmission?<br />

0' : Repair or replace automatic transmission.<br />

: Replace TCM.


362<br />

2-7 [T10BQO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB 1 )<br />

P0740 <br />

B2M0661<br />

BQ: DTC P0740<br />

- TORQUE CONVERTER CLUTCH SYSTEM<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• No lock-<strong>up</strong> (after engine warm-<strong>up</strong>)<br />

• No shift or excessive tight corner "braking"<br />

WIRING DIAGRAM:<br />

Automatic tra nsmission<br />

B:@<br />

b: @<br />

c:@<br />

@ ®<br />

=<br />

Duty ATF Veh icle<br />

solenoid temperature speed<br />

B sensor sensor 1<br />

11rT<br />

-/ I<br />

I<br />

Brake<br />

light<br />

switch<br />

I I<br />

Thrqttle<br />

position<br />

sensor<br />

I<br />

fU' ,<br />

., - - --- .. -------- - --- - --------- -------------- ...<br />

-------'t-<br />

, ,<br />

<br />

,<br />

--<br />

- --- -<br />

--------- - -<br />

----<br />

..,...<br />

-<br />

@<br />

[i}3<br />

TCM -<br />

=rt1<br />

=<br />

<br />

7<br />

r;=:<br />

T<br />

8<br />

@ ® *:®<br />

Inh ibitor switch<br />

1<br />

• : PIBstic body type only<br />

(I V,hk'"<br />

Combination<br />

meter<br />

" ",<br />

sensor 2<br />

I '<br />

\<br />

EC<br />

1<br />

a: @<br />

b: @<br />

c: @<br />

1 2 3456<br />

78910 1112<br />

1 3456 8<br />

9 10 1112 131415 16<br />

1 2 345678910<br />

111 314151617181920<br />

1 34<br />

56 7<br />

910 1112<br />

13 1415 16<br />

8<br />

®<br />

1?liliIMI1<br />

H2M1689


363<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BQ4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-1 [T3DO] <strong>and</strong> [T3EO]. ><br />

10BQ1 CHECK ANY OTHER DTC (BESIDES DTC<br />

P0140) ON DISPLAY.<br />

<br />

(§) : Go to step 10BQ2.<br />

110BQ2 I CHECK DUTY SOLENOID B CIRCUIT.<br />

Check duty solenoid B circuit. < Ref. to 3-2 [T8DOj. ><br />

: Is there any trouble in duty solenoid B circuit?<br />

Cs) : Repair or replace duty solenoid B circuit.<br />

(§) : Go to step 10BQ3.<br />

10BQ3 CHECK THROTTLE POSITION SENSOR CIR­<br />

CUIT.<br />

Check throttle position sensor circuit. < Ref. to 3-2<br />

[T8MOj. ><br />

: Is there any trouble in throttle position sensor<br />

circuit?<br />

C : Repair or replace throttle position sensor circuit.<br />

(§) : Go to step 10BQ4.<br />

10BQ4 CHECK VEHICLE SPEED SENSOR 1 CIR­<br />

CUIT.<br />

Check vehicle speed sensor 1 circuit. < Ref. to 3-2<br />

[T8NOj. ><br />

: Is there any trouble in vehicle speed sensor<br />

1 circuit?<br />


364<br />

2-7 [T10BQ5] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

CHECK VEHICLE SPEED SENSOR 2 CIR­<br />

CUIT.<br />

Check vehicle speed sensor 2 circuit. < Ref. to 3-2<br />

[TSOO].><br />

<br />

: Is there any trouble in engine speed input<br />

circuit?<br />

C® : Repair or replace engine speed input circuit.<br />

:-Go to step 10BQ7.<br />

110BQ7 1 CHECK INHIBITOR SWITCH CIRCUIT.<br />

Check inhibitor switch circuit. < Ref. to 2-7 [T10BI0]. ><br />

: Is there any trouble in inhibitor switch circuit?<br />

: Repair or replace inhibitor switch circuit.<br />

Cv<br />

: Go to step 10BQ8.<br />

110BQ8 1 CHECK BRAKE LIGHT SWITCH CIRCUIT.<br />

Check brake light switch circuit. < Ref. to 2-7 [T10BHO]. ><br />

: Is there any trouble in brake light switch circuit?<br />

) : Repair or replace brake light switch circuit.<br />

: Go to step 10BQ9.


365<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BQ11] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

108Q9 CHECK ATF TEMPERATURE SENSOR CIR­<br />

CUIT.<br />

Check ATF temperature sensor circuit. < Ref. to 3-2<br />

[TBHO]. ><br />

E3> : Is there any trouble in A TF temperature sensor<br />

circuit?<br />

: Repair or replace ATF temperature sensor circuit.<br />

(§) : Go to step 108Q10.<br />

1108Q10 ICHECK POOR CONTACT.<br />

Check poor contact in TCM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in TCM connector?<br />

@ : Repair poor contact in TCM connector.<br />

(§) : Go to step 108Q11.<br />

1108Q11 1 CHECK MECHANICAL TROU8LE.<br />

Check mechanical trouble in automatic transmission.<br />

S : Is there any mechanical trouble in automatic<br />

transmission?<br />

C : Repair or replace automatic transmission.<br />

(§) : Replace TCM.


2-7 [T10BRO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0743<br />

(FB 1 )<br />

<br />

82M0662<br />

DR: DTC P0743<br />

- TORQUE CONVERTER CLUTCH SYSTEM<br />

(DUTY SOLENOID B) ELECTRICAL -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• No lock-<strong>up</strong> (after engine warm-<strong>up</strong>)<br />

WIRING DIAGRAM:<br />

=============®Bllrn®M============<br />

®<br />

1 2 34 56 78<br />

910 11 1 2<br />

13 14 15 16<br />

H2M1750<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

110BR1 I CHECK DTC P0743 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0743?<br />

Cvs) : Check duty solenoid B circuit. < Ref. to 3-2<br />

[T800]. ><br />

C§) : It is not necessary to inspect OTC P0743.<br />

366


ON-BOARD DIAGNOSTICS II SYSTEM [T10BS1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0748<br />

(FB 1 )<br />

<br />

82M0663<br />

BS: DTC P0148<br />

- PRESSURE CONTROL SOLENOID (DUTY<br />

SOLENOID A) ELECTRICAL -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Excessive shift shock<br />

WIRING DIAGRAM:<br />

=====================IIQD==================<br />

@<br />

1 2 34<br />

56 78<br />

910 11 12<br />

13 14 15 16<br />

®<br />

H2M1751<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

110BS1 ICHECK DTC P0748 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0748?<br />

CS§D Check duty solenoid A circuit. < Ref. to 3-2<br />

[T8CO]. ><br />

(§) It is not necessary to inspect OTC P0748.<br />

367


2-7 [T108TO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB 1 )<br />

P0753 <br />

82M0664<br />

8T: DTC P0753<br />

_. SHIFT SOLENOID A (SHIFT SOLENOID 1)<br />

ELECTRICAL -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• No shift<br />

WIRING DIAGRAM:<br />

®<br />

r=lCJ<br />

®®<br />

d=========================EE=====:;--'<br />

E<br />

1 2 34<br />

56 78<br />

910 111 2<br />

13 14 15 16<br />

H2M1752<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

110BT1 1 CHECK DTC P0753 ON DISPLAY.<br />

: Does the Subaru select monitor or aBO-II<br />

general scan tool indicate orc P0753?<br />

C : Check shift solenoid 1 circuit. < Ref. to 3-2<br />

[T8GO].><br />

.C§§) : It is not necessary to inspect OTC P0753.<br />

368


ON-BOARD DIAGNOSTICS II SYSTEM [T10BU1] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB 1 )<br />

P0758 <br />

B2M0665<br />

BU: DTC P0758<br />

- SHIFT SOLENOID B (SHIFT SOLENOID 2)<br />

ELECTRICAL -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• No shift<br />

WIRING DIAGRAM:<br />

E<br />

<br />

1 2 3 4<br />

5678<br />

910 1112<br />

13 141516<br />

®<br />

H2M1753<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

/10BU1 / CHECK DTC P0758 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0758?<br />

0- : Check shift solenoid 2 circuit. < Ref. to 3-2<br />

[T8FO]. ><br />

: It is not necessary to inspect OTC P0758.<br />

369


2-7 [T10BVO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB 1 )<br />

PO 760<br />

TeM<br />

f1ill<br />

<br />

13<br />

b<br />

I""'""<br />

4<br />

a<br />

1<br />

*<br />

a: @<br />

b: @<br />

c: @<br />

B2M0666<br />

BV: DTC P0760<br />

- SHIFT SOLENOID C (SHIFT SOLENOID 3)<br />

MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Ineffective engine brake with selector lever in "3"<br />

WIRING DIAGRAM:<br />

®<br />

Bll<br />

® T4<br />

;::;;=c<br />

f-'L<br />

<br />

<br />

'T ':::'::.<br />

@ ®<br />

<br />

6<br />

7<br />

@<br />

bt:<br />

Automatic transmission<br />

Shift solenoid 1<br />

Shift solenoid 3<br />

® @--'no'<br />

Shift solenoid 2<br />

©<br />

Inhibitor switch<br />

P R<br />

<br />

3<br />

L=<br />

4<br />

==-<br />

7<br />

<br />

r+<br />

<br />

N D 1<br />

<br />

-=<br />

l<br />

* : Plastic body type only<br />

a: @<br />

123456<br />

789101112<br />

b: @ c: @<br />

12345678<br />

91011 1213141516<br />

1234567891<br />

111213141516171<br />

1 2 34<br />

5678<br />

910<br />

13 141516<br />

1112<br />

®<br />

@<br />

®<br />

123456<br />

89101112<br />

H2M1754<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

10BV1 CHECK ANY OTHER DTC (BESIDES DTC<br />

P0760) ON DISPLAY.<br />

: Is there any other DTC on display?<br />

<br />

: Go to step 10BV2.<br />

370


ON-BOARD DIAGNOSTICS II SYSTEM [T10BV3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

/10BV2 / CHECK INHIBITOR SWITCH CIRCUIT.<br />

Check inhibitor switch circuit. < Ref. to 2-7 [T10810]. ><br />

S : Is there any trouble in inhibitor switch circuit?<br />

) : Repair or replace inhibitor switch circuit.<br />

(§) : Go to step 10BV3.<br />

SELECT<br />

EGi<br />

SELECT<br />

AT<br />

SYSTEM<br />

Y : O,N: /<br />

+ [/]<br />

SYSTEM<br />

Y : O,N: /<br />

H2M1150<br />

/10BV3 / CHECK GEAR POSITION.<br />

1) Turn ignition switch to OFF.<br />

2) Connect the Subaru select monitor to data link connector.<br />

3) Lift-<strong>up</strong> or raise the vehicle <strong>and</strong> s<strong>up</strong>port with safety<br />

st<strong>and</strong>s.<br />

CAUTION:<br />

On AWD models, raise all wheels off ground.<br />

4) Start <strong>and</strong> warm-<strong>up</strong> the engine <strong>and</strong> transmission.<br />

s) Subaru select monitor switch to ON.<br />

6) Select AT mode using function key.<br />

Press the function key [I], <strong>and</strong> change to AT mode.<br />

7) Press the function key [0].<br />

I ITJ O] mm[jQJ I<br />

C D E F t<br />

00000<br />

8 9 A B <br />

OODOD<br />

4 5 6 7 I<br />

DDDDD<br />

o 1 2 3 ENT<br />

lDlDDDD<br />

SUBA RU<br />

G3M0152<br />

8) Designate mode using function key.<br />

Function mode for AT: F10<br />

GEAR<br />

I st<br />

(FlO)<br />

9) Move selector lever to "0" <strong>and</strong> drive the vehicle.<br />

10) Read data on Subaru select monitor.<br />

: Does gear position change according to throttle<br />

position <strong>and</strong> vehicle speed?<br />

Cv) : Go to step 10BV4.<br />

(§) : Go to step 10BV6.<br />

08D0615<br />

371


2-7 [T10BV4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

110BV4 ICHECK POOR CONTACT.<br />

Check poor contact in TCM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in rCM connector?<br />

(v::!:s) : Repair poor contact in TCM connector.<br />

: Go to step 10BV5.<br />

110BV5 I CHECK MECHANICAL TROUBLE.<br />

Check mechanical trouble in automatic transmission.<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T1OBV10] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

\10BV9 I CHECK POOR CONTACT.<br />

Check poor contact in TCM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in rCM connector?<br />

Gr : Repair poor contact in TCM connector.<br />

: Go to step 10BV10.<br />

110BV10 I CHECK MECHANICAL TROUBLE.<br />

Check mechanical trouble in automatic transmission.<br />

: Is there any mechanical trouble in automatic<br />

transmission?<br />

C : Repair or replace automatic transmission.<br />

: Replace TCM.<br />

373


374<br />

2-7 [T10BWO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P0763<br />

(FB 1 )<br />

< ATOVR ><br />

82M0667<br />

BW: DTC P0763<br />

- SHIFT SOLENOID C (SHIFT SOLENOID 3)<br />

ELECTRICAL -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Ineffective engine brake with selector lever in "3"<br />

WIRING DIAGRAM:<br />

®<br />

®®<br />

<br />

d========================:jEBf-----<br />

<br />

1 2 34<br />

56 78<br />

910 111 2<br />

13 14 15 16<br />

H2M1755<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

110BW1 1 CHECK DTC P0763 ON DISPLAY.<br />

<br />

(§) : It is not necessary to inspect OTC P0763.


375<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BW1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:


376<br />

2-7 [T10BXO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

PIIOO <br />

82M1113<br />

BX: DTC P1100<br />

- STARTER SWITCH CIRCUIT lOW INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Failure of engine to start<br />

WIRING DIAGRAM:<br />

* : Plastic body<br />

type only<br />

Starter<br />

0/<br />

Ignition<br />

switch<br />

SBF-4 FL 1.25<br />

®<br />

®<br />

11lmlfil1<br />

H2M1612<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-1 [T3DO] <strong>and</strong> [T3EO]. >


377<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BX1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

\10BX1 \CHECK OPERATION OF STARTER MOTOR.<br />

: Does starter motor operate when ignition<br />

switch to "ST"?<br />

NOTE:<br />

• On AT vehicles, place the inhibitor switch in the " P" or<br />

"N" position.<br />

• On MT vehicles, depress the clutch pedal.<br />

Cv<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open or ground short circuit in harness between ECM<br />

<strong>and</strong> starter motor connector.<br />

• Poor contact in ECM connector.<br />

: Check starter motor circuit. < Ref. to 2-7<br />

[T8BO]. >


378<br />

2-7 [T10BYO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P 1 1 01<br />

B2M1114<br />

BY: DTC P1101<br />

- NEUTRAL POSITION SWITCH CIRCUIT<br />

MALFUNCTION [MT VEHICLES] -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Erroneous idling<br />

WIRING DIAGRAM:<br />

ECM<br />

®<br />

r--<br />

<br />

-<br />

®<br />

'1'2ru 3 4 J 5 6 u 7 8 l rf<br />

17 1819202122232425262728 29 301<br />

45 46 47 48 49 50 51 52 53 54 55 56 57<br />

71 72 73 74 75 76 77 78 79 80 8182 83<br />

L<br />

®®<br />

<br />

-=-<br />

@@<br />

I<br />

""2<br />

<br />

""-<br />

l/V<br />

n<br />

=<br />

rO<br />

® @<br />

<br />

1 2 34<br />

5678<br />

910 1112<br />

13 14 15 16<br />

om<br />

]<br />

B2M0588<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


379<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10BY2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

r---<br />

'/<br />

®<br />

rl-r'B'7r1 6 5 "''4''3rL '2'Ff<br />

0. 3C129 827(2f 5 4(23 221 0191817<br />

\ 57565554535251 5Ci49i48i47146145<br />

\ 83 8 81 80i7 877176175"[47372171<br />

U-<br />

I.<br />

}J<br />

n<br />

'-<br />

<br />

u<br />

B2M0589A<br />

/ 10BY1 / CHECK INPUT SIGNAL FOR ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 82 (+ ) - Chassis ground (-):<br />

: Is the voltage between 4.5 <strong>and</strong> 5.5 V in neutral<br />

position?<br />

Cv:::!:s) : Go to next step 3).<br />

: Go to step 10BY3.<br />

-;;-<br />

--:-<br />

--<br />

r{ I--U 8 7 @) 6 5 I""''4'3U'2Ff<br />

3as 28272€125124 2322 2120191817<br />

7 56555453521 5049 48474645<br />

\ 83 8 818079178177176 5174 7 2 1<br />

Ip<br />

J<br />

n <br />

u-<br />

I..-F-<br />

B2M0589A<br />

3) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 82 (+ ) - Chassis ground (-):<br />

<br />


380<br />

2-7 [T10BY3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

,<br />

0<br />

-Q -"----=--<br />

[ID] @<br />

OBD0469A<br />

!10BY3 ! CHECK NEUTRAL POSITION SWITCH.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission harness,<br />

3) Measure resistance between transmission harness <strong>and</strong><br />

connector terminals.<br />

Connector & terminal<br />

(12) No. 1 - No. 2:<br />

: Is the resistance more than 1 Mo. in neutral<br />

position?<br />

C : Go to next step 4).<br />

C§V : Repair short circuit in transmission harness or<br />

replace neutral position switch.<br />

4) Measure resistance between transmission harness<br />

connector terminals.<br />

Connector & terminal<br />

(12) No. 1 - No. 2:<br />

: Is the resistance less than 1 0. in other positions?<br />

Cv Go to step 10BY4.<br />

C§V : Repair open circuit in transmission harness or<br />

replace neutral position switch.<br />

®<br />

f"2 lJ'3'4r-1 5 6 7 8, l Ii C-.r-t.<br />

1718 9202122 N25262: 89SC ,\<br />

45 6147148149 051 2 3 455 657 '\<br />

71 2173174 5 67 7€ 9BOa1 283<br />

Ih r<br />

L L...-I} LJ<br />

'/<br />

I.<br />

''0<br />

'---+O-<br />

B2M0590A<br />

10BY4 CHECK HARNESS BETWEEN ECM AND<br />

NEUTRAL POSITION SWITCH.<br />

1) Disconnect connector from ECM,<br />

2) Measure resistance of harness between ECM <strong>and</strong><br />

transmission harness connector.<br />

Connector & terminal<br />

(884) No. 82 - (825) No. 1:<br />

: Is the resistance less than 1 o.?<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10BY5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

3) Measure resistance between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 82 - Chassis ground:<br />

S : Is the resistance less than 10 O?<br />

(vEY Repair ground short circuit in harness between<br />

ECM <strong>and</strong> transmission harness connector.<br />

@) Go to next step 4).<br />

B2M0591A<br />

.---<br />

-..:-<br />

Ii<br />

Q<br />

'---<br />

rrm@<br />

OBD0472A<br />

4) Measure resistance of harness between transmission<br />

harness connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(825) No. 2 - Engine ground:<br />


2-7 [T10BZO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P 1 1 01<br />

(FBI )<br />

<br />

B2M1115<br />

BZ: DTC P1101<br />

- NEUTRAL POSITION SWITCH CIRCUIT<br />

HIGH INPUT [AT VEHICLES] -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

.. Erroneous idling<br />

WIRING DIAGRAM:<br />

(5'<br />

®<br />

-<br />

EeM<br />

Ii<br />

'---<br />

Starter<br />

motor <br />

@<br />

<br />

-<br />

®<br />

it2fl 3 4 U 1 ... 16 U 1 ..r- 19 111 12 J 11 114 fjf <br />

1118 19120121122 23 24 25 26 27 It Ijl 13 32 34 3 36 37131 13 4C 41 143 14 1 2 34<br />

4'i 4t 41 4t 1491:>01:>11:>21:>31:>4<br />

15, 9 61<br />

171 172173174175 I/Il III I ttl 1/9180 1 83 184 65 11:11 10 19 9 910 1112<br />

LJ<br />

L<br />

15<br />

L-J<br />

®®<br />

:fffi<br />

N D<br />

* : ®<br />

* : Plastic body<br />

type only<br />

® ®<br />

62163 64 16: 6 161 6B 17( 56 78<br />

11lmlI1<br />

H2M1690<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-1 [T3DO] <strong>and</strong> [T3EO]. ><br />

382


ON-BOARD DIAGNOSTICS II SYSTEM [T10BZ3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

/ 10BZ1 ICHECK DTC P0705 ON DISPLAY.<br />

<br />

: Go to step 10BZ2.<br />

J.<br />

--<br />

n<br />

'-<br />

-.,:<br />

'( ®<br />

rlr-U 8 7 6 5 "'-'4 '3 1I 2"Ff"<br />

309282726542 22120 91817<br />

'\ 575 5554321 5(lli!746


2-7 [T10BZ4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

--::-<br />

--<br />

r(<br />

®<br />

-Ja'7r"O 6 5 '-'4'31 "2T<br />

3C 9 8272f 5 4 3t22 21f;!0191817<br />

0,<br />

'\ 57565554535251 5C14914E1474645<br />

838 8180<br />

U- J.l<br />

I<br />

n <br />

'--<br />

175 8 n76 5174 7 2 1<br />

...J<br />

B2M0593A<br />

110BZ4 I CHECK INPUT SIGNAL FOR ECM.<br />

Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 82 (+ ) - Chassis ground (-):<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10BZ8] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

B2M1119<br />

!10BZ1 ! CHECK INHIBITOR SWITCH.<br />

Measure resistance between inhibitor switch connector<br />

receptacle's terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance less than 1 0 in "N" <strong>and</strong><br />

"P" positions?<br />

CY : Go to next .<br />

: Replace inhibitor switch.<br />

: Is there any fault in selector cable connection<br />

to inhibitor switch?<br />

: Repair selector cable connection. < Ref. to 3-2<br />

[W3BO).><br />

: Replace ECM.<br />

10BZ8 CHECK HARNESS BETWEEN ECM AND<br />

TRANSMISSION HARNESS CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from ECM <strong>and</strong> transmission<br />

harness connector.<br />

3) Measure resistance of harness between ECM <strong>and</strong><br />

transmission harness connector.<br />

Connector & terminal<br />

(884) No. 82 - (812) No. 11:<br />

: Is the resistance less than 1 O?<br />

Cvs) : Go to next step 4).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> transmission<br />

harness connector<br />

• Poor contact in transmission harness connector<br />

• Poor contact in ECM connector<br />

4) Measure resistance of harness between transmission<br />

harness connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(812) No. 12 - Engine ground:<br />

: Is the resistance less than 5 O?<br />

cy Go to step 10BZ9.<br />

Repair open circuit in inhibitor switch ground line.<br />

<br />

H2M1210B<br />

385


2-7 [T10BZ9] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

82M1288A<br />

110BZ9 1 CHECK INHIBITOR SWITCH.<br />

Measure resistance between transmission harness connector<br />

receptacle's terminals.<br />

Connector & terminal<br />

(T3) No. 11 - No. 12:<br />

<br />

: Replace ECM.<br />

386


ON-BOARD DIAGNOSTICS II SYSTEM [T10BZ9] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

387


2-7 [T10CAO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

PII02 <br />

OBD0481<br />

CA: DTC P1102<br />

- PRESSURE SOURCES SWITCHING<br />

SOLENOID VALVE CIRCUIT LOW INPUT -<br />

DTC DETECTING CONDITION:<br />

CD Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

CD<br />

CD<br />

Erroneous idling<br />

Failure of engine to start<br />

WIRING DIAGRAM:<br />

Pressure<br />

sensor<br />

@<br />

Shield joint<br />

connector<br />

*1 : 1800 cc<br />

*2 : 2000 cc<br />

Pressure sources<br />

switching solenoid<br />

va lve<br />

Main relay<br />

®®<br />

SBF-2<br />

@<br />

®<br />

(1800 ccl<br />

lim 4 6<br />

®<br />

(2200 ccl<br />

fa<br />

® @<br />

o:tmJ<br />

@<br />

®<br />

3 4<br />

5 6<br />

CAUTION:<br />

Afier repair or replacement of faulty parts,<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODE.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

®<br />

-5 678<br />

H2M1621<br />

conduct<br />

388


389<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CA3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

B2M0596A<br />

\10CA1 \CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 15 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

C Go to step 10CA2.<br />

: Go to step 10CA3.<br />

\10CA2 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

C : Repair poor contact in ECM connector.<br />

: Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

OBD0488A<br />

CHECK HARNESS BETWEEN ECM AND<br />

10CA3 PRESSURE SOURCES SWITCHING SOLE­<br />

NOID VALVE CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from pressure sources switching<br />

solenoid valve <strong>and</strong> ECM.<br />

3) Measure resistance of harness between pressure<br />

sources switching solenoid valve connector <strong>and</strong> engine<br />

ground.<br />

Connector & terminal<br />

(81) No. 1 - Engine ground:<br />

: Is the resistance less than 10 O?<br />

Cv : Repair ground short circuit in harness between<br />

ECM <strong>and</strong> pressure sources switching solenoid<br />

valve connector.<br />

Go to next step 4).


390<br />

2-7 [T10CA4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

f--U 9 0 1112 '1314 lJ 5<br />

M <br />

'I<br />

®<br />

'\ 5E596C61626346566676869 n<br />

I\ 8 S586878889909192939495r i<br />

)f<br />

<br />

U===<br />

CJ<br />

<br />

®<br />

<br />

82M0597A<br />

4) Measure resistance of harness between ECM <strong>and</strong> pressure<br />

sources switching solenoid valve connector.<br />

Connector & terminal<br />

(884) No. 15 - (81) No ..<br />

1:<br />

: Is the resistance less than 1 O?<br />

C : Go to step 10CA4.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> pressure<br />

sources switching solenoid valve connector<br />

• Poor contact in shield joint connector (883)<br />

82M1120<br />

10CA4 CHECK PRESSURE SOURCES SWITCHING<br />

SOLENOID VALVE.<br />

Measure resistance between pressure sources switching<br />

solenoid valve connector terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance between 10 <strong>and</strong> 100 O?<br />

C : Go to step 10CA5.<br />

: Replace pressure sources switching solenoid<br />

valve.


391<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CA6] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

<br />

-:...:-<br />

Fi<br />

V'JC<br />

'-=----=<br />

®®<br />

OBD0676A<br />

10CA5<br />

CHECK POWER SUPPLY TO PRESSURE<br />

SOURCES SWITCHING SOLENOID VALVE.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between pressure sources switching<br />

solenoid valve harness connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(81) No. 2 (+) - Engine ground (-):<br />

<br />


392<br />

2-7 [T10CBO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

PII03 <br />

0900489<br />

CB: DTC P1103<br />

- ENGINE TORQUE CONTROL SIGNAL<br />

CIRCUIT MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

.. Excessive shift shock<br />

WIRING DIAGRAM:<br />

i '2flJ 3 4 lJ 5 6 U 7 8 L1'l<br />

17181920 2122 23 24 25 26 27 28 29 301\<br />

45 46 47 484950 5152 53 54 55 56 57<br />

71 72 73 74 7576 77787980 81 82 83<br />

L<br />

L<br />

92M0598<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


393<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CB3] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

B2M0599A<br />

\10CB1 \ CHECK INPUT SIGNAL FOR ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 79 (+ ) - Chassis ground (-):<br />

: Is the voltage more than 4.5 V?<br />

Cvs) : Go to step 10CB2.<br />

C§V : Go to step 10CB3.<br />

\10CB2 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

Cv<br />

: Repair poor contact in ECM connector.<br />

C§V : Replace ECM.<br />

10CB3 CHECK HARNESS BETWEEN ECM AND TCM<br />

CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from ECM <strong>and</strong> TCM.<br />

3) Measure resistance of harness between ECM <strong>and</strong> TCM<br />

connector.<br />

Connector & terminal<br />

(884) No. 79 - (855) No. 16:<br />

: Is the resistance less than 1 Q?<br />

: Go to next step 4).<br />

C§V :<br />

Repair open circuit in harness between ECM <strong>and</strong><br />

TCM connector.<br />

B2M0601A<br />

4) Measure resistance of harness between ECM <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(884) No. 79 - Chassis ground:<br />

3> : Is the resistance less than 10 Q?<br />

C§ Repair ground short circuit in harness between<br />

ECM <strong>and</strong> TCM connector.<br />

C§V Go to step 10CB4.


394<br />

2-7 [T10CB4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

110CB4 I CHECK POOR CONTACT.<br />

Check poor contact in TCM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in rCM connector?<br />

C :<br />

(§) :<br />

Repair poor contact in TCM connector.<br />

Replace TCM.


395<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CB4] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:


396<br />

2-7 [T10CCO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P 1 12 0<br />

(FBI )<br />

<br />

B2M1122<br />

CC: DTC P1120<br />

- STARTER SWITCH CIRCUIT HIGH<br />

INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Failure of engine to start<br />

WIRING DIAGRAM:<br />

<br />

____<br />

®<br />

_ (ATl<br />

== ==<br />

==== ====<br />

== == ==== @D =<br />

e<br />

B1<br />

4<br />

2<br />

ffi<br />

QD<br />

<br />

n<br />

== ====<br />

* : Plastic body<br />

type only<br />

Starter<br />

0/<br />

Clutch<br />

switch (MTl 8<br />

I r=o;i<br />

E<br />

Starter<br />

interlock<br />

re lay (MTl<br />

Ignition<br />

switch<br />

S8F-4 FL 1.25<br />

®<br />

H2M1612<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


ON-BOARD DIAGNOSTICS II SYSTEM [T10CC1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

110CC1 ICHECK OPERATION OF STARTER MOTOR.<br />

<br />

397


2-1 [T10CDO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P 1 12 1<br />

(FBI )<br />

<br />

B2M1123<br />

CD: DTC P1121<br />

- NEUTRAL POSITION SWITCH CIRCUIT LOW<br />

INPUT [AT VEHICLES] -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

.. Erroneous idling<br />

WIRING DIAGRAM:<br />

<br />

EeM<br />

®<br />

r--<br />

<br />

'--<br />

Starter<br />

motor ®<br />

si <br />

® -<br />

®<br />

@@<br />

W<br />

"llZ.I<br />

fl.2 IL 3 4 U 1516 U 17 8 LIU 19 10 U 11 12 U 113 14IuT5r1o<br />

31 132<br />

17111 11 20121 22 2 242r:.. 26121 111 [-II<br />

4 141 41148 49150 51 152 53154 55 15i 58159<br />

17 17: 73 4/!l 116 " III! 1918C 8' !<br />

L<br />

L.J<br />

14<br />

i1<br />

" N D<br />

* : ®<br />

36 rJl JI! IJ9 4u 41 243 144 1 2 34<br />

Ii'l Ihh )1 bli 09 /U 56 78<br />

89 90 91 192 93 910 11 12<br />

U<br />

* : Plastic body<br />

type only<br />

@ ®<br />

11lmlI1<br />

H2M1690<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

398


ON-BOARD DIAGNOSTICS II SYSTEM [T10CD3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CD1 1 CHECK DTC P0705 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0705?<br />

C : Inspect DTC P070S using "10. Diagnostics Chart<br />

with Trouble Code". <br />

: Go to step 10CD2.<br />

,...----,<br />

<br />

'/<br />

®<br />

r-J 8 7 6 5 r-'4'3[1. 2ff<br />

,\ 3C 928272€252423 221O 91817<br />

'\ 575655543251 5C 9148147146145<br />

\83 82 81O 8 776 51L4172 1<br />

U- LJ<br />

l<br />

I<br />

0<br />

I....f-<br />

<br />

B2M0593A<br />

1 10CD2 I CHECK INPUT SIGNAL FOR ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(B84) No. 82 (+ ) - Chassis ground (-):<br />

: Is the voltage between 4.5 <strong>and</strong> 5.5 V in other<br />

<br />

<br />

positions?<br />

Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time.<br />

Go to step 10CD3.<br />

1 10CD3 I CHECK INHIBITOR SWITCH TYPE.<br />


2-7 [T10CD4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

82M0595A<br />

10CD4 CHECK HARNESS BETWEEN ECM AND<br />

TRANSMISSION HARNESS CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from ECM <strong>and</strong> transmission<br />

harness connector.<br />

3) Measure resistance of harness between ECM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 82 - Chassis ground:<br />

3> : Is the resistance less than 10 O?<br />

C) Repair ground short circuit in harness between<br />

ECM <strong>and</strong> transmission harness connector.<br />

Go to step 10CD5.<br />

<br />

H2M1756A<br />

10CD5 CHECK TRANSMISSION HARNESS CON­<br />

NECTOR.<br />

1) Disconnect connector from inhibitor switch.<br />

2) Measure resistance of harness between transmission<br />

harness connector <strong>and</strong> engine ground.<br />

Connector & terminal<br />

(T3) No. 11 - Engine ground:<br />

: Is the resistance less than 10 O?<br />

C : Repair ground short circuit in harness between<br />

transmission harness <strong>and</strong> inhibitor switch connector.<br />

Go to step 10CD6.<br />

<br />

82M1119<br />

1 10CD6 1 CHECK INHIBITOR SWITCH.<br />

Measure resistance between inhibitor switch connector<br />

receptacle's terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance more than 1 MO in other<br />

positions?<br />

6'! : Go to next .<br />

: Replace inhibitor switch.<br />

400


ON-BOARD DIAGNOSTICS II SYSTEM [T10CD8] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

: Is there any fault in selector cable connection<br />

to inhibitor switch?<br />

: Repair selector cable connection. < Ref. to 3-2<br />

[W3BO]. ><br />

: Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

82M0595A<br />

10CD1 CHECK HARNESS BETWEEN ECM AND<br />

TRANSMISSION HARNESS CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from ECM <strong>and</strong> transmission<br />

harness connector.<br />

3) Measure resistance of harness between ECM <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(884) No. 82 - Chassis ground:<br />


2-1 [T10CEO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diag nostic Chart with Trouble Code<br />

OBD (FBI )<br />

P 1122<br />

<br />

B2M1124<br />

CE: DTC P1122<br />

- PRESSURE SOURCES SWITCHING<br />

SOLENOID VALVE CIRCUIT HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

.. Erroneous idling<br />

.. Failure of engine to start<br />

WIRING DIAGRAM:<br />

Pressure<br />

sensor<br />

®<br />

Shield joint<br />

connector<br />

*1 : 1800 cc<br />

Pressure sources<br />

switching solenoid<br />

va lve<br />

Main relay<br />

*2 : 2000 cc<br />

® C® 'SBF-2<br />

E<br />

®<br />

® ® ® @ @)<br />

(1800 ccl (2200 ccl<br />

a<br />

3 4<br />

- rnillJ @ §±j<br />

4 6 5 6<br />

CAUTION:<br />

After repair or replacement of faulty parts,<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODE.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

C®<br />

-5 678<br />

H2M1621<br />

conduct<br />

402


ON-BOARD DIAGNOSTICS II SYSTEM [T10CE3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

I<br />

..<br />

@<br />

'/<br />

16'i4'13ru 2 11 10 9 Lri <br />

44 342 4140 t39138 137 S6 t35 t34 t33 3231<br />

16968676616564636261605958<br />

<br />

'9549392191 9CI89188a78685841<br />

T: '--<br />

/<br />

r=r<br />

<br />

-<br />

B2M0596A<br />

1 10CE1 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 15 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

<br />

: Is there poor contact in ECM connector?<br />

Cs) Repair poor contact in ECM connector.<br />

Replace ECM.<br />

C® :<br />

r--<br />

-:F<br />

@)<br />

r.S15U1413r1 211 10 9 Lrl <br />

44 3424140 t39 t38 3 363534333231<br />

16968676665 646 6261 6059 8<br />

,<br />

;9594939291 9C 898887868584<br />

L<br />

r=r<br />

...<br />

'I<br />

<br />

~ I<br />

<br />

<br />

B2M0596A<br />

CHECK HARNESS BETWEEN ECM AND<br />

10CE3 PRESSURE SOURCES SWITCHING SOLE­<br />

NOID VALVE CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from pressure sources switching<br />

solenoid valve.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 15 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

: Repair battery short circuit in harness between<br />

ECM <strong>and</strong> pressure sources switching solenoid<br />

valve connector. After repair, replace ECM.<br />

C® Go to next step 5).<br />

5) Turn ignition switch to OFF.<br />

6) Measure resistance between pressure sources switching<br />

solenoid valve connector terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance less than 1 O?<br />

Replace pressure sources switching solenoid<br />

valve <strong>and</strong> ECM.<br />

B2M1120 C® Go to step 10CE4.<br />

----<br />

403


2-7 [T10CE4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CE4 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

0- : Repair poor contact in ECM connector.<br />

Replace ECM.<br />

:<br />

404


405<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CE4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:


406<br />

2-7 [T10CFO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

CF: DTC P1141<br />

- MASS AIR FLOW SENSOR CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM (HIGH<br />

OBD<br />

(FBI ) INPUT) -<br />

P 1141<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

82M1126 TROUBLE SYMPTOM:<br />

----<br />

.. Erroneous idling<br />

.. Engine stalls .<br />

.. Poor driving performance<br />

WIRING DIAGRAM:<br />

Main relay<br />

=<br />

.. -------------------------------------- - ----------,<br />

_____________________________________________________ I<br />

I I<br />

I I<br />

I I<br />

I I<br />

I I<br />

I I<br />

1-----, ll -QO--------e<br />

ID'"-<br />

\..V flow<br />

® ® S8F-2<br />

Mass air<br />

sensor<br />

§m2<br />

3 4<br />

5 6<br />

®<br />

H2M1620<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


407<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CF1] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CF1 ICHECK DTC P0102 OR P0103 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DrC P0102 or<br />

P0103?<br />

Inspect DTC P0102 or P0103 using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO]. ><br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P1141.<br />

(§ : Replace mass air flow sensor.


408<br />

2-7 [T10CGO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P 1 142<br />

(FBI )<br />

<br />

B2M1127<br />

CG: DTC P1142<br />

- THROTTLE POSITION SENSOR CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM (LOW<br />

INPUT) -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

.. Erroneous idling<br />

.. Engine stalls .<br />

.. Poor driving performance<br />

WIRING DIAGRAM:<br />

@<br />

Shield joint<br />

connector<br />

®B<br />

fiYi1\<br />

==== ____ =======21Br ________<br />

Throttle<br />

position<br />

sensor<br />

rf 2" J'JrLlTlJ 5 6 U 7 8 L<br />

1718 1920 21 22123 24 25 26127 28 29 301\<br />

45 46 47 48 49150 51 52 53154 55 56 57<br />

71 72 73 74 75176 7778 791tlO 81 82 83<br />

L<br />

*1 : @<br />

*2<br />

(1800 ee)<br />

34<br />

56718<br />

910 11 12<br />

13 14 1 10<br />

1 2<br />

:@<br />

*3:@ (2200 ee)<br />

(1800 *4 : @<br />

ee) (2200 ee)<br />

ni2'I3l<br />

<br />

rn2f3T4l<br />

<br />

H2M1623<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


409<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CG1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CG1 I CHECK DlC P0122 OR P0123 ON DISPLAY.<br />

<br />

NOTE:<br />

In this case, it is not necessary to inspect DTC P1142.<br />

: Replace throttle position sensor.


410<br />

2-7 [T10CHO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P 1 143<br />

(FBI )<br />

<br />

CH: DTC P1143<br />

- PRESSURE SENSOR CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM (LOW<br />

INPUT) -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

82M1128<br />

WIRING DIAGRAM:<br />

Pressure<br />

sensor<br />

®<br />

Shield joint<br />

connector<br />

*1 : 1800 cc<br />

*2 : 2000 cc<br />

Pressure sources<br />

switching solenoid<br />

valve<br />

@®<br />

SBF-2<br />

@ @ @<br />

(1800 ccl (2200 ccl<br />

2<br />

3 4<br />

5 6<br />

<br />

<br />

H2M1621<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


411<br />

(<br />

Data link connector<br />

for Subaru select monitor <strong>and</strong><br />

OBD-II general scan tool )<br />

""<br />

\<br />

I<br />

Data link connector<br />

( for Subaru select<br />

Z/)<br />

BARO. P<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CH1] 2-7<br />

'/' / H2M1181A<br />

(F 20)<br />

1 OOkPa752mmHg<br />

82M0755<br />

-<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CH1 \ CHECK DATA FOR CONTROL<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch ON <strong>and</strong> Subaru Select Monitor or<br />

the OBO-II general scan tool switch ON.<br />

4) Start engine.<br />

5) Read data on Subaru Select Monitor or the OBO-II<br />

general scan tool.<br />

• Subaru Select Monitor<br />

Oesignate mode using function key.<br />

Function mode: F20<br />

• F20: Oisplay shows pressure signal value sent from the<br />

pressure sensor.<br />

: Is the value less than 32 /CPa in function<br />

mode F20?<br />

Cvs) : Go to step 10CH3.<br />

: Go to step 10CH2.<br />

• OBO-II general scan tool<br />

For detailed operation procedures, refer to the OBO-II<br />

General Scan Tool Instruction Manual.


412<br />

2-7 [T10CH2] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

BARO. P (F 20)<br />

1 O OkPa752mmHg<br />

B2M0755<br />

1 10CH2 I CHECK PRESSURE SENSOR.<br />

1) Measure actual atmospheric pressure.<br />

2) Read data on Subaru Select Monitor or OBD-II general<br />

scan tool.<br />

• Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F20<br />

• F20: Display shows pressure signal value sent from the<br />

pressure sensor.<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10CH4] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

10CH4 CHECK PRESSURE SOURCES SWITCHING<br />

SOLENOID VALVE.<br />

1) Turn ignition switch to OFF.<br />

2) Connect test mode connector.<br />

3) Turn ignition switch to ON.<br />


2-7 [T10CIO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P 1 144<br />

CI: DTC P1144<br />

- PRESSURE SENSOR CIRCUIT<br />

RANGE/PERFORMANCE PROBLEM (HIGH<br />

INPUT) -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

82M1129<br />

WIRING DiAGRAM:<br />

Pressure<br />

sensor<br />

@<br />

Shield joint<br />

connector<br />

*1 : 1800 cc<br />

*2 : 2000 cc<br />

Pressure sources<br />

switching solenoid<br />

va lve<br />

Ma in relay<br />

® C®<br />

SBF-2<br />

4<br />

®<br />

®<br />

(1800 ccl<br />

a 4 6<br />

CAUTION:<br />

®<br />

(2200 ccl<br />

-5 678<br />

® @ @)<br />

<br />

3 4<br />

@ 5 6<br />

After repair or replacement of faulty parts,<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

C®<br />

-5 678<br />

H2M1621<br />

conduct<br />

414


1<br />

I<br />

,<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CI1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CI1 I CHECK DATA FOR CONTROL<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor or the OBO-II general<br />

scan tool to data link connector.<br />

3) Turn ignition switch ON <strong>and</strong> Subaru Select Monitor or<br />

the OBO-II general scan tool switch ON.<br />

4) Start engine.<br />

5) Read data on Subaru Select Monitor or the OBO-II<br />

general scan tool.<br />

.. Subaru Select Monitor<br />

Designate mode using function key.<br />

Function mode: F20<br />

.. F20: Display shows pressure signal value sent from the<br />

pressure sensor.<br />

BARO. P (F 20)<br />

1 OOkPa752mmHg<br />

82M0755<br />

----<br />


2-7 [T10CJO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

PI40 0<br />

CJ: DTC P1400<br />

- FUEL TANK PRESSURE CONTROL<br />

SOLENOID VALVE CIRCUIT LOW INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M1130<br />

WIRING DIAGRAM:<br />

-=<br />

® ® SBF-2<br />

rn o.....a<br />

tid<br />

®<br />

®<br />

3 4<br />

5 6<br />

®@ @@ @<br />

: C r l pressure<br />

@@<br />

® @ @ @<br />

113ml311 11InlIlallsml14111101 M [ill]<br />

I<br />

Fuel tank<br />

contro I<br />

solenoid<br />

valve<br />

H2M1693 '<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

416


ON-BOARD DIAGNOSTICS II SYSTEM [T10CJ3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CJ1 1 CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 10 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

C : Go to step "10CJ2.<br />

: Go to step "10CJ3.<br />

1 10CJ2 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

C : Repair poor contact in ECM connector.<br />

: Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

H2M1239D<br />

CHECK HARNESS BETWEEN FUEL TANK<br />

10CJ3 PRESSURE CONTROL SOLENOID VALVE<br />

AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from fuel tank pressure control<br />

solenoid valve <strong>and</strong> ECM.<br />

3) Measure resistance of harness between fuel tank pressure<br />

control solenoid valve connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(RS8) No. 2 - Chassis ground:<br />

: Is the resistance less than 10 Q?<br />

C : Repair ground short circuit in harness between<br />

ECM <strong>and</strong> fuel tank pressure control solenoid<br />

valve connector.<br />

: Go to next step 4).<br />

417


2-7 [T10CJ4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

(I<br />

-'1r-Ū 9 1C 1112 'r:r:: T-i U95f.ffi<br />

\\ 5t58' 61 6 6 64 6e666 6E 6E7e<br />

313 : 3l 3e3E3 3E394( 41 4 44 @<br />

U--If B4135 B BE BEIS( 91929:: 94 9E 9E LJ<br />

I.<br />

om@<br />

0<br />

Q<br />

-=-----=-<br />

H2M1409B<br />

4) Measure resistance of harness between ECM <strong>and</strong> fuel<br />

tank pressure control solenoid valve connector.<br />

Connector & terminal<br />

(884) No. 10 - (R68) No. 2:<br />

3> : Is the voltage less than 1 01<br />

C® : Go to step 10CJ4.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> fuel tank<br />

pressure control solenoid valve connector<br />

• Poor contact in co<strong>up</strong>ling connectors (899 <strong>and</strong> R15)<br />

H2M123BA<br />

10CJ4 CHECK FUEL TANK PRESSURE CONTROL<br />

SOLENOID VALVE.<br />

Measure resistance between fuel tank pressure control<br />

solenoid valve terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance between 10 <strong>and</strong> 100 01<br />

Cs) Go to step 10CJ5.<br />

: Replace fuel tank pressure control solenoid valve.<br />

418


ON-BOARD DIAGNOSTICS II SYSTEM [T10CJ6] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1241D<br />

10CJ5 CHECK POWER SUPPLY TO FUEL TANK<br />

PRESSURE CONTROL SOLENOID VALVE.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between fuel tank pressure control<br />

solenoid valve <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(R68) No. 1 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Cv::!: : Go to step 10CJ6.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between main relay <strong>and</strong> fuel<br />

tank pressure control solenoid valve connector<br />

• Poor contact in co<strong>up</strong>ling connectors (897 <strong>and</strong> R15)<br />

• Poor contact in main relay connector<br />

/ 10CJ6 / CHECK POOR CONTACT.<br />

Check poor contact in fuel tank pressure control solenoid<br />

valve connector. < Ref. to FOREWORD [T3C1]. ><br />

: Is there poor contact in fuel tank pressure<br />

control solenoid valve connector?<br />

6') Repair poor contact in fuel tank pressure control<br />

solenoid valve connector.<br />

Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

419


2-7 [T10CKO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

PI42 0<br />

CK: DTC P1420<br />

- FUEL TANK PRESSURE CONTROL<br />

SOLENOID VALVE CIRCUIT HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

B2M1131<br />

WIRING DIAGRAM:<br />

'::'<br />

@ ®<br />

m<br />

SBF-2<br />

0"':=0<br />

ru<br />

®<br />

®<br />

3 4<br />

§m<br />

@@ @@ @<br />

: r'<br />

@@<br />

® @ @ @<br />

'',fi1'' 'l'n'lffilll§!6Ilfulnlfo'lOl M IT1'2J<br />

Fuel tank<br />

pressure control<br />

I solenoid<br />

valve<br />

H2M1693<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

420


ON-BOARD DIAGNOSTICS II SYSTEM [T10CK3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CK1 1 CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 10 (+ ) - Chassis ground (-):<br />

C€9 : Is the voltage more than 10 V?<br />

Cv : Go to step 10CK3.<br />

/<br />

H2M1408B : Go to step 10CK2.<br />

L- ______ ____ __________ ____ <br />

1 10CK2 1 CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

C€HC3> : Is there poor contact in ECM connector?<br />

Gr Repair poor contact in ECM connector.<br />

Replace ECM.<br />

:<br />

CHECK HARNESS BETWEEN FUEL TANK<br />

10CK3 PRESSURE CONTROL SOLENOID VALVE<br />

AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from fuel tank pressure control<br />

solenoid valve.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 10 (+) - Chassis ground (-):<br />

C€Hc9 : Is the voltage more than 10 V?<br />

Cv : Repair battery short circuit in harness between<br />

ECM <strong>and</strong> fuel tank pressure control solenoid<br />

valve connector. After repair, replace ECM.<br />

: Go to next step 5).<br />

421


2-7 [T10CK4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

5) Turn ignition switch to OFF.<br />

6) Measure resistance between fuel tank pressure control<br />

solenoid valve terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

e : Is the resistance less than 1 O?<br />

G-<br />

Replace fuel tank pressure control solenoid valve<br />

<strong>and</strong> ECM.<br />

H2M1238A (§) Go to step 10CK4.<br />

--------<br />

1 10CK4 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

G- Repair poor contact in ECM connector.<br />

(§) Replace ECM.<br />

422


ON-BOARD DIAGNOSTICS II SYSTEM [T10CK4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

423


424<br />

2-7 [T10ClO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

P142 1<br />

B2M1132<br />

CL: DTC P1421<br />

- EXHAUST GAS RECIRCULATION CIRCUIT<br />

HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Poor driving performance on low engine speed<br />

WIRING DIAGRAM:<br />

Main relay<br />

® @) SBF-2<br />

L---7----OD------.--e$<br />

EGR va lve<br />

1234<br />

6 8<br />

910 11 12<br />

2<br />

3 4<br />

5 6<br />

1 2<br />

56<br />

34<br />

78<br />

9 H) 11 12<br />

13 14 15 16<br />

H2M1634<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


ON-BOARD DIAGNOSTICS II SYSTEM [T10Cl4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

I CHECK TRANSMISSION TYPE.<br />

: Is transmission type MT?<br />

Check AT IMT identification circuit. < Ref. to 2-7<br />

[T10D80]. ><br />

Go to step 10CL2.<br />

B2M0566A<br />

----<br />

1 10CL2 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 71 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Go to step 10CL4.<br />

: Go to step 10CL3.<br />

1 10CL3 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

cY Repair poor contact in ECM connector.<br />

Replace ECM.<br />

:<br />

IIIIL.<br />

<br />

'--__ _____<br />

-=- ________ __ ______ B _ 2 _ MO _ 56 ---.J<br />

10CL4 CHECK HARNESS BETWEEN EGR SOLE­<br />

NOID VALVE AND ECM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from EGR solenoid valve.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 71 (+) - Chassis ground (-):<br />

6A : Is the voltage more than 10 V?<br />

C) : Repair battery short circuit in harness between<br />

ECM <strong>and</strong> EGR solenoid valve connector. After<br />

repair, replace ECM.<br />

Go to next step 5).<br />

425


2-7 [T10CLS] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

II<br />

-Q <br />

4ffiP<br />

08D0327<br />

5) Turn ignition switch to OFF.<br />

6) Measure resistance between EGR solenoid valve terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

<br />

: Is there poor contact in ECM connector?<br />

C Repair poor contact in ECM connector.<br />

Replace ECM.<br />

(§) :<br />

426


ON-BOARD DIAGNOSTICS II SYSTEM [T10Cl5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

427


428<br />

2-7 [T10CMO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

PI422<br />

(FBI )<br />

<br />

CM: DTC P1422<br />

- EVAPORATIVE EMISSION CONTROL<br />

SYSTEM PURGE CONTROL VALVE CIRCUIT<br />

HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

L-<br />

______ ________________ B2M1133<br />

__<br />

<br />

TROUBLE SYMPTOM:<br />

• Erroneous idling<br />

WIRING DIAGRAM:<br />

Main relay<br />

@ ®<br />

SBF-2<br />

BBL-------=========I=JH::=========Q__crf!l\d<br />

<br />

---@V-2--QD-- rnr---QD----------.-------- ē<br />

1 2 3 4<br />

56 78<br />

910 11 12<br />

13 14 15 16<br />

®<br />

§m2<br />

3 4<br />

5 6<br />

H2M1637<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


ON-BOARD DIAGNOSTICS n SYSTEM [T10CM3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CM1 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 72 (+ ) - Chassis ground (-):<br />

<br />


2-7 [T10CM4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

n<br />

Q<br />

<br />

®<br />

08D0338<br />

5) Turn ignition switch to OFF.<br />

6) Measure resistance between purge control solenoid<br />

valve terminals.<br />

Terminals<br />

No. 1 - No. 2:<br />

: Is the resistance less than 1 Q?<br />

G- Replace purge control solenoid valve <strong>and</strong> ECM.<br />

@) : Go to step 10CM4.<br />

1 10CM4 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1]. ><br />


431<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CM4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:


2-1 [T10CNO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

P I 42 3 <br />

CN: DTC P1423<br />

- EVAPORATIVE EMISSION CONTROL<br />

SYSTEM VENT CONTROL HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

B2M1134<br />

WIRING DIAGRAM:<br />

Main relay<br />

®<br />

@ @)<br />

SBF-2<br />

L---=----jrnl------ru--e--,$<br />

Vent control<br />

50lenoid<br />

'-----1:I----I:f---1rl II<br />

..--<br />

®@ @ ® va lve<br />

@@ ®®<br />

Jl<br />

----,<br />

cani5ter I<br />

@) ® @ ®<br />

H2M1638<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

432


ON-BOARD DIAGNOSTICS II SYSTEM [T10CN3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CN1 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 35 (+ ) - Chassis ground (-):<br />

<br />

S : Is there poor contact in ECM connector?<br />


2-7 [T10CN4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CN4 ICHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1]. ><br />

€H3> : Is there poor contact in ECM connector?<br />

Gr Repair poor contact in ECM connector.<br />

Replace ECM.<br />

:<br />

434


ON-BOARD DIAGNOSTICS II SYSTEM [T10CN4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

435


2-7 [T10COO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

Pl440 <br />

CO: DTC P1440<br />

- FUEL TANK PRESSURE CONTROL SYSTEM<br />

FUNCTION PROBLEM (LOW INPUT) -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

B2M1135<br />

WIRING DIAGRAM:<br />

®<br />

®<br />

§ill 5 6<br />

::-<br />

® ® SBF-2<br />

m<br />

()">..()<br />

@)@ @@ @<br />

: r l pressu<br />

@@<br />

ru<br />

@) @ @ @<br />

1Ifil3Iffil 11IfilIIllsmlII1101 Y [1ilJ<br />

I<br />

Fue l tank<br />

re contro I<br />

solenoid<br />

va lve<br />

H2M1693<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-1 [T3DO] <strong>and</strong> [T3EO]. ><br />

436


437<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10C02] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1133B<br />

'-----'<br />

10C01 CHECK FUEL TANK PRESSURE CONTROL<br />

SOLENOID VALVE.<br />

1) Turn ignition switch to OFF.<br />

2) Connect test mode connector.<br />

3) Turn ignition switch to ON.<br />

: Does fuel tank pressure control solenoid<br />

valve produce operating sound?<br />

NOTE:<br />

Fuel tank pressure control solenoid valve operation check<br />

can also be executed usi ng Subaru Select Monitor (Function<br />

mode: FD07). For the procedure, refer to "COMPUL­<br />

SORY VALVE OPERATION CHECK MODE". < Ref. to 2-7<br />

[T3FO]. ><br />

0') Go to step 10C02.<br />

(!§) : Replace fuel tank pressure control solenoid valve.<br />

10C02 CHECK FUEL FILLER CAP AND FUEL<br />

FILLER PIPE.<br />

1) Turn ignition switch to OFF.<br />

2) Open the fuel flap.<br />

: Is the fuel filler cap tightened securely?<br />

@OED : Tighten fuel filler cap securely.<br />

(!§) : Go to next <br />

<br />

.<br />

: Is there any damage to the seal between fuel<br />

filler cap <strong>and</strong> fuel filler pipe?<br />

CvED Repair or replace fuel filler cap <strong>and</strong> fuel filler pipe.<br />

(!§) : Go to step 10C03.


438<br />

2-7 [T10C03] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

-.::---- Vent control<br />

solenoid valve<br />

/<br />

1 10C03 I CHECK VENT CONTROL SOLENOID VALVE.<br />

Turn ignition switch to ON.<br />

<br />


439<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10C05] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10COS CHECK EVAPORATIVE EMISSION CONTROL<br />

SYSTEM LINE.<br />

Turn ignition switch to OFF.<br />

: Does fuel leak in fuel line?<br />

Repair or replace fuel line.<br />

@ :<br />

(§) : Go to next .<br />


440<br />

2-7 [T10CPO] ON-BOARD DIAGNOSTICS n SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

PI44I<br />

(FBI )<br />

<br />

CP: DTC P1441<br />

- FUEL TANK PRESSURE CONTROL SYSTEM<br />

FUNCTION PROBLEM (HIGH INPUT) -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2Ml136<br />

WIRING DIAGRAM:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


ON-BOARD DIAGNOSTICS II SYSTEM [T10CP3] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

H2M1133B<br />

----<br />

10CP1 CHECK FUEL TANK PRESSURE CONTROL<br />

SOLENOID VALVE.<br />

1) Turn ignition switch to OFF.<br />

2) Connect test mode connector.<br />

3) Turn ignition switch to ON.<br />

: Does fuel tank pressure control solenoid<br />

valve produce operating sound?<br />

NOTE:<br />

Fuel tank pressure control solenoid valve operation check<br />

can also be executed using Subaru Select Monitor (Function<br />

mode: FD07). For the procedure, refer to "COMPUL­<br />

SORY VALVE OPERATION CHECK MODE". < Ref. to 2-7<br />

[T3FO]. ><br />

C Go to step 10CP2.<br />

(§ : Replace fuel tank pressure control solenoid valve.<br />

10CP2<br />

CHECK FUEL FILLER CAP AND FUEL<br />

FILLER PIPE.<br />

1) Turn ignition switch to OFF.<br />

2) Open the fuel flap.<br />

: Is there any damage at fuel filler cap <strong>and</strong><br />

fuel filler pipe?<br />

Repair or replace fuel filler cap <strong>and</strong> fuel filler pipe.<br />

(§ : Go to step 10CP3.<br />

--- Vent control<br />

solenoid valve<br />

j<br />

1 10CP3 1 CHECK VENT CONTROL SOLENOID VALVE.<br />

Turn ignition switch to ON.<br />

E3> : Does vent control solenoid valve produce<br />

operating sound?<br />

NOTE:<br />

Vent control solenoid valve operation check can also be<br />

executed using Subaru Select Monitor (Function mode:<br />

FD08). For the procedure, refer to "COMPULSORY VALVE<br />

OPERATION CHECK MODE". < Ref. to 2-7 [T3FO]. ><br />

C) Go to step 10CP4.<br />

(§ : Replace vent control solenoid valve.<br />

441


442<br />

2-7 [T10CP4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

\ B2M1039B<br />

10CP4 CHECK PURGE CONTROL SOLENOID<br />

VALVE.<br />

<br />

0' Go to step 10CP5.<br />

: Replace purge control solenoid valve.<br />

10CP5<br />

CHECK EVAPORATIVE EMISSION CONTROL<br />

SYSTEM LINE.<br />

Turn ignition switch to OFF.<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10CP5] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

443


444<br />

2-7 [T10CQO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

P1442<br />

<br />

CQ: DTC P1442<br />

- FUEL LEVEL SENSOR CIRCUIT RANGEl<br />

PERFORMANCE PROBLEM 2 -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

82M1137<br />

WIRING DIAGRAM:<br />

Combination<br />

meter<br />

Fuel<br />

Ignition<br />

f"872\ s w<br />

No.15<br />

i tc h tB61' t'"f.i4'<br />

\!:V \.!:.:V SBF-4<br />

----o-----<br />

------r------------= ---e<br />

@ 7 , <br />

Fuel level<br />

@ sensor<br />

l----------LO----- @ Fuel pump ASSY<br />

I<br />

6<br />

1------1<br />

I:ID @@ ® @ @<br />

J,,";oo A<br />

® @)<br />

® ® @ @ @ @<br />

Ff'fIDl<br />

<br />

nI2l [I]Z[2] ni2t3l<br />

1m] t:illIQJ<br />

'12" '3"'4r1 ''51)r1 "7sTL r1, 1 2 34<br />

1718192021222324 2526272829301<br />

4546474849 50 51 5253 5455 5657 910 1112<br />

172 73 7475767778 79 80 81 8283 13 1415 16<br />

L<br />

5 6 7 8<br />

i1i2i3i4i5i6i-?]ij110ill1121131141151161<br />

H2M1643<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. >


ON-BOARD DIAGNOSTICS II SYSTEM [T10CQ1] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

10CQ1 CHECK DTC P0461, P0462 OR P0463 ON<br />

DISPLAY.<br />

: Does the Subaru select monitor or aBO-II<br />

general scan tool indicate DTC P0461, P0462<br />

or P0463?<br />

Cv<br />

: Inspect DTC P0461 , P0462 or P0463 using "10.<br />

Diagnostics Chart with Trouble Code". < Ref. to<br />

2-7 [T10AO]. ><br />

NOTE:<br />

In this case, it is not necessary to inspect this trouble.<br />

: Replace fuel sending unit <strong>and</strong> fuel sub meter unit.<br />

445


2-7 [T10CRO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

PI500 <br />

08D0527<br />

CR: DTC P1500<br />

- RADIATOR FAN RELAY 1 CIRCUIT LOW<br />

INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Radiator fan does not operate properly.<br />

• Overheating<br />

WIRING DIAGRAM:<br />

Ignition<br />

FL 1.258 S8F -4<br />

switch<br />

.--___ __-G:J<br />

f--<br />

____0-_ -_ =_<br />

-- -..J<br />

_<br />

-<br />

I-====j Main fan relay<br />

a: @<br />

e: @<br />

<br />

Ale relay holder (With Ale models)<br />

@)<br />

®<br />

20A lOA<br />

Ale relay holder (Without Ale models)<br />

@)@ @ a: @ e: @<br />

C®<br />

<br />

<br />

@)<br />

<br />

<br />

H2M1698<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODE.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

446


ON-BOARD DIAGNOSTICS II SYSTEM [T10CR2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CR1 I CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect test mode connector at the lower portion of<br />

instrument panel (on the driver's side), to the side of the<br />

center console box.<br />

3) Turn ignition switch to ON.<br />

H2M1133B<br />

B2M0608A<br />

4) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 74 (+ ) - Chassis ground:<br />

<br />

C Repair poor contact in ECM connector.<br />

: Go to step 10CR2.<br />

I-- -=_______ _<br />

_ _<br />

_ B 2M 113 __<br />

__ ----J<br />

10CR2 CHECK GROUND SHORT CIRCUIT IN RADI­<br />

ATOR FAN RELAY 1 CONTROL CIRCUIT.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from ECM.<br />

3) Measure resistance of harness between ECM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 74 - Chassis ground:<br />

8A : Is the resistance less than 10 O?<br />

@:s) Repair ground short circuit in radiator fan relay<br />

1 control circuit.<br />

Go to step 10CR3.<br />

447


2-1 [T10CR3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

B2M1298A<br />

1 10CR3 I CHECK POWER SUPPLY FOR RELAY.<br />

1) Disconnect connector (B52) from fuse <strong>and</strong> relay box<br />

(FIB).<br />

2) Turn ignition switch to ON.<br />

3) Measure voltage between fuse <strong>and</strong> relay box (FIB)<br />

connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(852) No. 4 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Cs) Go to step 10CR4.<br />

C§) : Repair open circuit in harness between ignition<br />

switch <strong>and</strong> fuse <strong>and</strong> relay box (FIB) connector.<br />

D<br />

Q<br />

L-____________<br />

10CR4 CHECK MAIN FAN RELAY 1, SUB FAN<br />

RELAY 1 AND MAIN FAN RELAY.<br />

1) Turn ignition switch to OFF.<br />

2) Remove main fan relay.<br />

3) Measure resistance between main fan relay terminals.<br />

Terminal<br />

No. 1 - No. 3:<br />

: Is the resistance between 83 <strong>and</strong> 117 O?<br />

O _<br />

BD _<br />

05 --1<br />

36<br />


ON-BOARD DIAGNOSTICS II SYSTEM [T10CR6] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

10CR5 CHECK OPEN CIRCUIT IN RADIATOR fAN<br />

RELAY 1 CONTROL CIRCUIT.<br />

1) Disconnect connector (F40) from fuse <strong>and</strong> relay box<br />

(FIB).<br />

2) Measure resistance of harness between ECM <strong>and</strong> main<br />

fan relay connector.<br />

Connector & terminal<br />

(884) No. 74 - (F40) No. 4:<br />

: Is the resistance less than 1 Q?<br />

CY : Go to step 10CR6.<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> main fan<br />

relay connector<br />

• Poor contact in co<strong>up</strong>ling connector (F45)<br />

B2M0610A<br />

1 10CR6 I CHECK POOR CONTACT.<br />

Check poor contact in ECM or main fan relay connector.<br />

< Ref. to FOREWORD [T3C1]. ><br />

: Is there poor contact in ECM or main fan<br />

relay connector?<br />

C : Repair poor contact in ECM or main fan relay<br />

connector.<br />

: Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM i$ required, because probable cause is<br />

deterioration of multiple parts.<br />

449


2-7 [T10CSO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FB I)<br />

CS: DTC P1502<br />

- RADIATOR FAN FUNCTION PROBLEM -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

PI502 TROUBLE SYMPTOM:<br />

• Occurrence of noise<br />

--------<br />

0800538 • Overheating<br />

WIRING DIAGRAM:<br />

Ignition<br />

switch<br />

Main fan relay<br />

=<br />

::U - @<br />

I T<br />

....<br />

o<br />

e: @<br />

No. 1 3<br />

I<br />

'\J ·8<br />

Sub fa nmot°tJ<br />

(With A IC models)<br />

m<br />

:::.J<br />

(ill)<br />

Main fan motor<br />

0!<br />

'lL<br />

:::.J<br />

®<br />

® ®<br />

SBF-4<br />

-(J ",(}----<<br />

=<br />

SBF-5<br />

.<br />

1-,<br />

II<br />

1 1;1 :<br />

@O<br />

Sub fan<br />

relay<br />

A/C relay holder (With A/C models)<br />

20A 10A<br />

I<br />

FL 1.25B<br />

.<br />

®@)<br />

<br />

ru<br />

®<br />

ECM<br />

E<br />

F27 ..<br />

F28<br />

- ..<br />

a: @<br />

b: @<br />

e: @<br />

@®<br />

@@<br />

20A 10A<br />

A/C relay holder (Without A/C models)<br />

@<br />

<br />

tilmj<br />

FTT2l FTT2l FTT2l FTT2l .<br />

tMJ tMJ tMJ till11<br />

H2M1699<br />

450


ON-BOARD DIAGNOSTICS II SYSTEM [T10CS1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

NOTE:<br />

If the vehicle, with the engine idling, is placed very close<br />

to a wall or another vehicle, preventing normal cooling<br />

function, the OBD system may detect malfunction.<br />

10CS1 CHECK ANY OTHER DTC (BESIDE DTC<br />

P1502) ON DISPLAY.<br />

: Is there any other DTC on display?<br />

C Inspect the relevant DTC using "10. Diagnostics<br />

Chart with Trouble Code". < Ref. to 2-7<br />

[T10AO]. ><br />

@) Check engine cooling system. < Ref. to 2-5<br />

[T100]. ><br />

451


2-7 [T10CTO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P1507<br />

(FBI )<br />

<br />

CT: DTC P1507<br />

- IDLE CONTROL SYSTEM MALfUNCTION<br />

(fAIL-SAfE) -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M1140<br />

TROUBLE SYMPTOM:<br />

• Engine keeps running at higher revolution than specified<br />

idling revolution.<br />

Ma in relay<br />

WIRING DIAGRAM:<br />

@ @)<br />

SBF-2<br />

I<br />

EeM<br />

it==:====:::@-B22;®=E3rn_I<br />

® --I I<br />

- <br />

-=ir -fij-;-e ---'<br />

control<br />

solenoid<br />

va lve<br />

(2200 ccl<br />

$<br />

@® ®iOE7 Idle air<br />

control<br />

solenoid<br />

va lve<br />

@ @ ® ®<br />

(1800 ccl<br />

(2200 ccl<br />

1 2 34<br />

5678<br />

§m2<br />

910 1112<br />

3 4<br />

5 6<br />

========001========<br />

13 14 15 16<br />

(1800 ccl<br />

H2M1647<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-1 [T3DO] <strong>and</strong> [T3EO]. ><br />

452


ON-BOARD DIAGNOSTICS II SYSTEM [T10CT2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10cn<br />

C€s) :<br />

NOTE:<br />

I CHECK DTC POSOS ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P0505?<br />

Inspect DTC P0505 using "10. Diagnostics Chart<br />

with Trouble Code". <br />

In this case, it is not necessary to inspect DTC P1507.<br />

: Go to step 10CT2.<br />

/ 10CT2 ICHECK AIR INTAKE SYSTEM.<br />

1) Turn ignition switch to ON.<br />

2) Start engine, <strong>and</strong> idle it.<br />

: Is there a fault in air intake system?<br />

NOTE:<br />

Check the following items.<br />

1& Loose installation of intake manifold, idle air control<br />

solenoid valve <strong>and</strong> throttle body<br />

1& Cracks of intake manifold gasket, idle air control solenoid<br />

valve gasket <strong>and</strong> throttle body gasket<br />

1& Loose connections <strong>and</strong> cracks of idle air control solenoid<br />

valve by-pass hoses<br />

1& Disconnections of vacuum hoses<br />

Cv) Repair air suction <strong>and</strong> leaks.<br />

: Replace idle air control solenoid valve.<br />

453


2-7 [T10CUO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

Pl520<br />

(FBI )<br />

<br />

B2M1141<br />

CU: DTC P1520<br />

- RADIATOR FAN RELAY 1 CIRCUIT HIGH<br />

INPUT -<br />

DTC DETECTING CONDITION:<br />

.. Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

.. Radiator fan does not operate properly .<br />

.. Overheating<br />

WIRING DIAGRAM:<br />

FL 1.258<br />

S8F-4<br />

Ignition<br />

switch<br />

.----()


ON-BOARD DIAGNOSTICS II SYSTEM [T10CU2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

! 10CU1 ! CHECK OUTPUT SIGNAL FROM ECM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect test mode connector at the lower portion of<br />

instrument panel (on the driver's side), to the side of the<br />

center console box.<br />

3) Turn ignition switch to ON.<br />

H2M11338<br />

4) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 74 (+) - Chassis ground:<br />

: Does voltage change between 0 <strong>and</strong> 10<br />

volts?<br />

NOTE:<br />

Radiator fan relay operation check can be executed using<br />

Subaru Select Monitor (Function mode: FD03). For<br />

82M0608A procedure, refer to "COMPULSORY VALVE OPERATION<br />

'-----' CHECK MODE". < Ref. to 2-7 [T3FO]. ><br />

0":!: Go to step 10CU2.<br />

: Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time. In this case, repair<br />

poor contact in ECM connector.<br />

10CU2 CHECK SHORT CIRCUIT IN RADIATOR FAN<br />

RELAY 1 CONTROL CIRCUIT.<br />

1) Turn ignition switch to OFF.<br />

2) Remove main fan relay 1 <strong>and</strong> sub fan relay 1. (with A/C<br />

models)<br />

Remove main fan relay. (without A/C models)<br />

3) Disconnect test mode connector.<br />

4) Turn ignition switch to ON.<br />

5) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 74 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

C§) : Repair battery short circuit in radiator fan relay 1<br />

control circuit. After repair, replace ECM.<br />

: Go to step 10CU3.<br />

455


2-7 [T10CU3] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

! 10CU3 ! CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

Cv::!: : Repair poor contact in ECM connector.<br />

: Replace ECM.<br />

456


ON-BOARD DIAGNOSTICS II SYSTEM [T10CU3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

457


2-7 [T10CVO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P1540<br />

(FBI )<br />

<br />

CV: DTC P1540<br />

- VEHICLE SPEED SENSOR MALFUNCTION<br />

2-<br />

DTC DETECTING CONDITION:<br />

.. Immediately at fault recognition<br />

B2M1142<br />

WIRING DIAGRAM:<br />

_____________@D_9rnCDri4<br />

®<br />

____________==<br />

Combination meter<br />

Vehicle speed<br />

sensor 2<br />

E<br />

® L----'<br />

®<br />

1112131415161fiID9110111l12113114PS1161<br />

H2M1646<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

458


459<br />

ON-BOARD DIAGNOSTICS II SYSTEM [T10CV3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

10CV1<br />

CHECK SPEEDOMETER OPERATION IN<br />

COMBiNATION METER.<br />

: Does speedometer operate normally?<br />

Go to step 10CV2.<br />

Check speedometer <strong>and</strong> vehicle speed sensor 2.<br />

< Ref. to 6-2 [K2AO]. ><br />

r---<br />

<br />

'( ®<br />

f--U 8 7 6 5 ''4'31121<br />

\\ 302928272€ 52423 221 0191817<br />

'\ 575655545352[51 504948474645<br />

\ 83 82 818079 817176 5747 2 1<br />

<br />

If<br />

n <br />

... <br />

B2M0573A<br />

...J<br />

10CV2<br />

CHECK HARNESS BETWEEN ECM AND<br />

COMBINATION METER CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from TCM.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 83 (+ ) - Chassis ground (-):<br />

: Is the voltage more than 2 V?<br />

Cv : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM <strong>and</strong> combination<br />

meter connector<br />

• Poor contact in ECM connectOr<br />

• Poor contact in combination meter connector<br />

• Poor contact in co<strong>up</strong>ling connector (839)<br />

C® : Go to step 10CV3.<br />

_ '---_ _ _<br />

-=_______ _<br />

10CV3 CHECK HARNESS BETWEEN ECM AND<br />

COMBINATiON METER CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ECM.<br />

3) Measure resistance of harness between ECM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 83 - Chassis ground:<br />

B 2M O 57 __ _ --J<br />

4A : Is the resistance less than 10 Q?<br />

C : Repair ground short circuit in harness between<br />

ECM <strong>and</strong> combination meter connector.<br />

C® : Repair poor contact in ECM connector.


2-7 [T10CWO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

Pl700<br />

(FB I)<br />

<br />

OBD0501<br />

CW: DTC P1700<br />

- THROTTLE POSITION SENSOR CIRCUIT<br />

MALFUNCTION FOR AUTOMATIC<br />

TRANSMISSION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

TROUBLE SYMPTOM:<br />

• Shift point too high or too low; engine brake not<br />

effected in "3" range; excessive shift shock; excessive tight<br />

corner "braking"<br />

WIRING DIAGRAM:<br />

L== ,<br />

Shield<br />

joint<br />

connector<br />

@)<br />

c: @ a: @<br />

m2T3T4l<br />

<br />

H2M1694<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

460


ON-BOARD DIAGNOSTICS II SYSTEM [T10CW1] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CW1 I CHECK DTC P1700 ON DISPLAY.<br />

: Does the Subaru select monitor or OBD-II<br />

general scan tool indicate DTC P1700?<br />

CvSV : Check throttle position sensor circuit. < Ref. to<br />

3-2 [T8MO]. ><br />

C® : It is not necessary to inspect DTC P1700.<br />

461


2-7 [T10CXO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD<br />

P17 01<br />

(FB 1 )<br />

<br />

CX: DTC P1701<br />

- CRUISE CONTROL SET SIGNAL CIRCUIT<br />

MALFUNCTION FOR AUTOMATIC<br />

TRANSMISSION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

82M0669<br />

WIRING DIAGRAM:<br />

r-<br />

®<br />

r=<br />

TCM<br />

<br />

r-=<br />

<br />

CCM<br />

'--<br />

'"-<br />

@®<br />

H2M1695<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

CJ<br />

'---+0 Q 0I--..J<br />

H2M12188<br />

10CX1 CHECK HARNESS BETWEEN TCM AND<br />

CCM CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from TCM <strong>and</strong> CCM.<br />

3) Measure resistance of harness between TCM <strong>and</strong> CCM<br />

connector.<br />

462


ON-BOARD DIAGNOSTICS II SYSTEM [T10CX3] 2-1<br />

10. Diagnostic Chart with Trouble Code<br />

Connector & terminal<br />

(856) No. 3 - (894) No. 12:<br />

<br />


2-7 [T10CYO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

PI 70 2<br />

CY: DTC P1702<br />

- AUTOMATIC TRANSMISSION DIAGNOSIS<br />

INPUT SIGNAL CIRCUIT lOW INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M1143<br />

WIRING DIAGRAM:<br />

r-<br />

;=<br />

[eM<br />

=<br />

r-=<br />

T,<br />

TeM<br />

'=<br />

'--<br />

1'2 '3 ''4T1J 5 6<br />

'7'8T1.1I<br />

17 18 1920 21 22123 24 25 26 27 28 29 30 <br />

45 46 47 48 49150 51 52 5354 55 56 57<br />

7172 73 74 75176 7778 79 80 81 82 83<br />

B2M0614<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

464


ON-BOARD DIAGNOSTICS II SYSTEM [T10CY3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CY1<br />

I CHECK TRANSMISSION TYPE.<br />

: Is transmission type AT?<br />

Go to step 10CY2.<br />

Check AT IMT identification circuit. < Ref. to 2-7<br />

[T10DBO] . ><br />

B2MOS15A<br />

10CY2<br />

CHECK HARNESS BETWEEN ECM AND TCM<br />

CONNECTOR.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 80 (+ ) - Chassis ground (-):<br />


2-7 [T10CY4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

B2M0615A<br />

1 10CY4 I CHECK ECM.<br />

1) Connect connector to ECM.<br />

2) Turn ignition switch to ON.<br />

3) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 80 (+) - Chassis ground (-):<br />

: Is the voltage more than 5 V?<br />

: Replace TCM.<br />

C@ : Contact SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

466


ON-BOARD DIAGNOSTICS II SYSTEM [T10CV4] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

467


2-7 [T10CZO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

PI 72 2<br />

CZ: DTC P1122<br />

- AUTOMATIC TRANSMISSION DIAGNOSIS<br />

INPUT SIGNAL CIRCUIT HIGH INPUT -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M1144<br />

WIRING DIAGRAM:<br />

-<br />

.--<br />

ECM<br />

<br />

<br />

TeM<br />

'--<br />

1'2[U34-'J 56 .r'7'81.<br />

17 18 1920 21 22 23 24 25 26 27 28 29 301 ,<br />

45 46 47 48 49 50 51 52 53 54 55 56 57<br />

71 72 73 74 75 76 7778 79 80 81 82 83<br />

L<br />

L<br />

B2M0614<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

468


ON-BOARD DIAGNOSTICS II SYSTEM [T10CZ3] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10CZ1<br />

I CHECK TRANSMISSION TYPE.<br />

: Is transmission type AT?<br />

Go to step 10CZ2.<br />

Check AT/MT identification circuit. < Ref. to 2-7<br />

[T1 0DBO] . ><br />

82M0615A<br />

10CZ2<br />

CHECK HARNESS BETWEEN ECM AND TCM<br />

CONNECTOR.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 80 (+) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Cvs) : Repair battery short circuit in harness between<br />

ECM <strong>and</strong> TCM connector. After repair, replace<br />

ECM.<br />

Go to step 10CZ3.<br />

82M0615A<br />

10CZ3<br />

CHECK HARNESS BETWEEN ECM AND TCM<br />

CONNECTOR.<br />

1) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 80 (+ ) - Chassis ground (-):<br />

: Is the voltage more than 4 V?<br />

Cv Go to step 10CZ4.<br />

@) : Go to next step 2).<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 80 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

C Repair poor contact in ECM connector.<br />

@) : Go to next step 3).<br />

469


2-7 [T10CZ4] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

B2M0615A<br />

--------<br />

3) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 80 (+) - Chassis ground (-):<br />

: Does the voltage change from 1 V to 4 V<br />

while monitoring the value with voltage<br />

meter?<br />

Cv : Even if MIL lights <strong>up</strong>, the circuit has returned to<br />

a normal condition at this time.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in ECM connector<br />

• Poor contact in TCM.connector<br />

: Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

B2M1164A<br />

10CZ4<br />

CHECK HARNESS BETWEEN ECM AND TCM<br />

CONNECTOR.<br />

Measure voltage between TCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(855) No. 11 ( +) - Chassis ground (-):<br />

: Is the voltage more than 4 V?<br />

<br />

: Is there poor contact in rCM connector?<br />

Repair poor contact in TCM connector.<br />

: Check TCM power s<strong>up</strong>ply line <strong>and</strong> grounding<br />

line.<br />

i 10CZ5 i CHECK POOR CONTACT.<br />

470


ON-BOARD DIAGNOSTICS II SYSTEM [T10eZS] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

MEMO:<br />

471


2-7 [T10DAO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

OBD (FBI )<br />

PI 742 <br />

DA: DTC P1742<br />

- AUTOMATIC TRANSMISSION DIAGNOSIS<br />

INPUT SIGNAL CIRCUIT MALFUNCTION -<br />

DTC DETECTING CONDITION:<br />

• Two consecutive driving cycles with fault<br />

B2M1147<br />

WIRING DIAGRAM:<br />

.--<br />

;:::<br />

ECM<br />

<br />

<br />

TeM<br />

'-<br />

'--<br />

B2M0614<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2-7 [T3DO] <strong>and</strong> [T3EO]. ><br />

472


ON-BOARD DIAGNOSTICS II SYSTEM [T10DA3] 2·7<br />

10. Diagnostic Chart with Trouble Code<br />

1 10DA1 I CHECK TRANSMISSION TYPE.<br />

: Is transmission type AT?<br />

Cv : Go to step 10DA2.<br />

: Check AT/MT identification circuit. < Ref. to 2-7<br />

[T10DBO]. ><br />

1 10DA2 I CHECK DRIVING CONDITION.<br />

1) Start <strong>and</strong> warm-<strong>up</strong> the engine until the radiator fan<br />

makes one complete rotation.<br />

2) Drive the vehicle.<br />

: Is A T shift control functioning properly?<br />

C : Go to step 10DA3.<br />

Replace TCM.<br />

:<br />

1 10DA3 I CHECK ACCESSORY.<br />

: Are car phone <strong>and</strong>/or CB installed on vehicle?<br />

C Repair grounding line of car phone or CB system.<br />

Replace TCM.<br />

:<br />

473


2-7 [T10DBO] ON-BOARD DIAGNOSTICS II SYSTEM<br />

10. Diagnostic Chart with Trouble Code<br />

DB: - AT/MT IDENTIFICATION CIRCUIT<br />

MALFUNCTION [MT VEHICLES] -<br />

WIRING DIAGRAM:<br />

EeM<br />

@ @<br />

E<br />

234<br />

b I Ilj<br />

l:: 10 11 12<br />

1 4 1516<br />

H2M1696<br />

CAUTION:<br />

After repair or replacement of faulty parts, conduct<br />

CLEAR MEMORY <strong>and</strong> INSPECTION MODES.<br />

< Ref. to 2·7 [T3DO] <strong>and</strong> [T3EO]. ><br />

474


ON-BOARD DIAGNOSTICS II SYSTEM [T10DB2] 2-7<br />

10. Diagnostic Chart with Trouble Code<br />

100B1<br />

CHECK HARNESS BETWEEN ECM CONNEC­<br />

TOR AND ENGINE GROUNDING TERMINAl.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ECM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(884) No. 81 (+) - Chassis ground (-):<br />

: Is the voltage more than 2 V?<br />

Repair harness <strong>and</strong> connector.<br />

@: :<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between ECM connector <strong>and</strong><br />

engine grounding terminal<br />

• Poor contact in engine grounding terminal<br />

• Poor contact in co<strong>up</strong>ling connector (822)<br />

: Go to step 100B2.<br />

1 100B2 I CHECK POOR CONTACT.<br />

Check poor contact in ECM connector. < Ref. to FORE­<br />

WORD [T3C1].><br />

: Is there poor contact in ECM connector?<br />

: Repair poor contact in ECM connector.<br />

: Contact with SOA service.<br />

NOTE:<br />

Inspection by DTM is required, because probable cause is<br />

deterioration of multiple parts.<br />

475


2-7 ON-BOARD DIAGNOSTICS II SYSTEM<br />

MEMO:<br />

476


AUTOMATIC TRANSMISSION<br />

AND DIFFERENTIAL 3-2<br />

Page<br />

T DIAGNOSTICS .il;'I•................................................................................. 2<br />

S<strong>up</strong>plemental Restraint System "Airbag" ... ..... ..... . . .. ......... . ... ..... ..... ... 2<br />

2. Pre-inspection . . ... ........... . . .... ..... ........ ....... ...... .... ...... .... . . ... ........ ...... ... .... 2<br />

3. Electrical Components Location .... ........... . ..... . ... ..... . . ... ... . .. ... ... . . . .. ..... ..4<br />

4. Schematic . . . . . . . . . . . . ................................................................................... 9<br />

Transmission Control Module (TCM) I/O Signal . ...... .... ... . . ... ..... ... ..... 10<br />

6. Diagnostic Chart for On-board Diagnostics System .... .... . . ... ... . . ... ..... 12<br />

7. Diagnostics for On-board Diagnostics Failed ..................................... 15<br />

8. Diagnostic Chart with Trouble Code .... ... ... ..... . ..... . .. ... .... ........ . ... . .. .. ... 22<br />

Diagnostic Chart with Select Monitor . . . . ... ...... ...... . .. ... ... . ... . .. ...... ...... . . 96<br />

10. General Diagnostic Table .... ..... . ..... ..... ...... ....... . ... ..... ..... .... ..... .... ...... 134<br />

1.<br />

5.<br />

9.


3-2 [T100] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

1. S<strong>up</strong>plemental Restraint System "Airbag" - 2. Pre-inspection<br />

1. S<strong>up</strong>plemental Restraint System<br />

"Airbag"<br />

Airbag system wiring harness is routed near the transmission<br />

control module (TeM).<br />

• All Airbag system wiring harness <strong>and</strong> connectors are<br />

colored yellow. Do not use electrical test equipment on<br />

these circuit.<br />

• Be careful not to damage Airbag system wiring harness<br />

when performing diagnostics <strong>and</strong> servicing the<br />

TeM.<br />

-Upper 0<br />

Lower Upper<br />

2. Pre-inspection<br />

1. ATF LEVEL<br />

Make sure that ATF level is in the specification.<br />

o<br />

-- Lower<br />

B3M0173A<br />

2. FRONT DIFFERENTIAL OIL LEVEL<br />

Make sure that front differential oil level is in the specification.<br />

2


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [1203] 3-2<br />

2. Pre-inspection<br />

t<br />

t<br />

<br />

<br />

<br />

Y<br />

lEl<br />

R<br />

<br />

0<br />

3<br />

2<br />

•<br />

<br />

<br />

<br />

•<br />

<br />

G3M0717<br />

3. OPERATION OF SHIFT SELECTOR LEVER<br />

WARNING:<br />

Stop the engine while checking operation of selector<br />

lever.<br />

1) Check that selector lever does not move from liN" to<br />

"R" without pushing the button.<br />

2) Check that selector lever does not move from "R" to<br />

lip" without pushing the button.<br />

3) Check that selector lever does not move from lip" to<br />

"R" without pushing the button.<br />

4) Check that selector lever does not move from "3" to "2"<br />

without pushing the button.<br />

3


3-2 [T301] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

3. Electrical Components Location<br />

3. Electrical Components Location<br />

1. MODULE<br />

7<br />

H3M1087G<br />

G) ECM<br />

® TCM<br />

@ Data link connector (for Subaru select monitor only)<br />

@ Data link connector (for Subaru select monitor <strong>and</strong> aBO-II<br />

general scan tool)<br />

® Diagnosis connector<br />

@ Diagnosis terminal<br />

(J) AT OIL TEMP indicator light<br />

(AT diagnostic indicator light)<br />

4


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [1301] 3-2<br />

3. Electrical Components Location<br />

r - ' -,<br />

B3M0183D<br />

H3M1161E<br />

H2M1135F<br />

5


3-2 [T302] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

3. Electrical Components Location<br />

2. SENSOR<br />

3<br />

H3M1087H<br />

G) Throttle position sensor<br />

® Dropping resistor<br />

@ Vehicle speed sensor 2<br />

@ Inhibitor switch<br />

@ Vehicle speed sensor 1<br />

6


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T302] 3-2<br />

3. Electrical Components Location<br />

B2M0155A<br />

OBD0046A<br />

Aluminum body type<br />

A -<br />

'<br />

'fj<br />

H2Ml144B<br />

Plastic body type<br />

B3M0184D<br />

B2Ml043C<br />

7


3-2 [T303] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

3. Electrical Components Location<br />

3. SOLENOID<br />

G) Duty solenoid A<br />

® Solenoid 2<br />

@ Solenoid 1<br />

@ Solenoid 3<br />

@ Duty solenoid B<br />

@ ATF temperature sensor<br />

(J) Duty solenoid C (AWD)<br />

B3M0188A<br />

B2M0464B<br />

B3M0190A<br />

8


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T400] 3-2<br />

4. Schematic<br />

4. Schematic<br />

a: ®<br />

b :<br />

@<br />

c: @<br />

-<br />

®<br />

r---o<br />

-'-@<br />

I<br />

<br />

0<br />

®<br />

®<br />

J<br />

@<br />

<br />

®<br />

,....0 ®<br />

-@<br />

>--0<br />

>---0<br />

v @ 11<br />

- @<br />

r---o v @<br />

r---o<br />

@<br />

1---0-<br />

t---o- @<br />

- ®<br />

f---O @ 18<br />

r---o<br />

'i7-<br />

c14<br />

c7<br />

c11<br />

I<br />

I<br />

a6 b1<br />

c5<br />

c12<br />

c13<br />

c19<br />

a8<br />

as<br />

a9<br />

b2<br />

CD b16<br />

b12<br />

c3 b11<br />

c6<br />

c2<br />

c9<br />

c8<br />

c10<br />

a1<br />

a2<br />

a3<br />

a4<br />

a10<br />

a20<br />

a12<br />

a7<br />

b14<br />

b13<br />

b15<br />

b8<br />

b7<br />

b5<br />

b3<br />

c1<br />

b10<br />

"\<br />

@<br />

®<br />

...--<br />

® I<br />

L--..<br />

:7?;<br />

®><br />

@ ®<br />

@<br />

AA<br />

@J<br />

..<br />

® .. J<br />

&1<br />

@ - ,..,<br />

"<br />

@ ...<br />

® - ,..,<br />

"<br />

@- ...<br />

@"" - ..<br />

@ ,.., - ..<br />

7,;<br />

,<br />

H3M1275A<br />

CD<br />

®<br />

@<br />

@<br />

@<br />

@<br />

(j)<br />

®<br />

®<br />

@)<br />

@<br />

@<br />

Transmission control module<br />

@<br />

Ignition switch ®<br />

Brake switch<br />

@<br />

Brake light<br />

@<br />

Battery<br />

@<br />

Vehicle speed sensor 2<br />

@<br />

FWD indicator light<br />

@)<br />

AT OIL TEMP indicator light<br />

@)<br />

Cruise set switch<br />

@<br />

Diagnosis switch<br />

@<br />

FWD switch<br />

@<br />

"P" range switch<br />

@<br />

"R" range switch<br />

"N" range switch<br />

"D" range switch<br />

"3" range switch<br />

"2" range switch<br />

"1" range switch<br />

ABS control module<br />

Data link connector<br />

Throttle position sensor<br />

Engine speed signal<br />

Mass air flow signal<br />

Torque control signal<br />

@) AT diagnostics signal<br />

@ Engine control module<br />

@ ATF temperature sensor<br />

@ Vehicle speed sensor 1<br />

@ Shift solenoid 1<br />

@ Shift solenoid 2<br />

® Shift solenoid 3<br />

@ Duty solenoid A<br />

@ Dropping resistor<br />

@ Duty solenoid B<br />

@ Duty solenoid C<br />

9


3-2 [T500] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

5. Transmission Control Module (TCM) lID Signal<br />

5. Transmission Control Module (TCM)<br />

1/0 Signal<br />

to : @ to : @ to : @<br />

L<br />

0-<br />

I II<br />

/<br />

8 7 6 5 4 3 2 1 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1<br />

16 15 14 13 12 11 10 9<br />

12 11 10 9 8 7 10 19 18 17 16 15 14 13 12 11<br />

Check with ignition switch ON.<br />

Content<br />

Connector<br />

No.<br />

Terminal<br />

No.<br />

Measuring conditions<br />

Voltage (V)<br />

Back-<strong>up</strong> power s<strong>up</strong>ply B56 14 Ignition switch OFF 10 -16<br />

Ignition power s<strong>up</strong>ply<br />

B54 6<br />

B55 1<br />

Ignition switch ON (with engine OFF) 10 -16<br />

Select lever in "P" range Less than 1<br />

"P" range switch B56 9 Select lever in any other than "P"<br />

range (except "N" range)<br />

More than 8<br />

Select lever in "N" range Less than 1<br />

"N" range switch B56 8 Select lever in any other than "N"<br />

range (except "P" range)<br />

More than B<br />

Select lever in "R" range Less than 1<br />

"R" range switch 856 10 Select lever in any other than "R"<br />

range<br />

More than 6<br />

Select lever in "0" range Less than 1<br />

Inhibitor switch "0" range switch 854 1 Select lever in any other than "0"<br />

range<br />

More than 6<br />

"3" range switch 854 2<br />

Select lever in "3" range Less than 1<br />

Select lever in any other than "3"<br />

range<br />

More than 6<br />

"2" range switch 854 3<br />

Select lever in "2" range Less than 1<br />

Select lever in any other than "2"<br />

range<br />

More than 6<br />

Select lever in "1" range Less than 1<br />

"1" range switch 854 4 Select lever in any other than "1"<br />

range<br />

More than 6<br />

Diagnosis switch 856 6<br />

Diagnosis connector connected Less than 1<br />

Diagnosis connector disconnected More than 6<br />

8rake switch 856 7<br />

8rake pedal depressed. More than 10.5<br />

8rake pedal released. Less than 1<br />

A8S signal 856 5<br />

A8S switch ON Less than 1<br />

A8S switch OFF More than 6.5<br />

AT diagnostic signal 855 1 1<br />

Ignition switch ON (With engine OFF) Less than 1<br />

Ignition switch ON (With engine ON) More than 10<br />

H3M1234A<br />

10


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TSOO] 3-2<br />

5. Transmission Control Module (TCM) I/O Signal<br />

Content<br />

Throttle position<br />

sensor<br />

Throttle position<br />

sensor power<br />

s<strong>up</strong>ply<br />

A TF temperature<br />

sensor<br />

Vehicle speed<br />

sensor 1<br />

Vehicle speed<br />

sensor 2<br />

Engine speed<br />

signal<br />

Cruise set signal<br />

Torque control<br />

signal<br />

Mass air flow<br />

signal<br />

Shift solenoid 1<br />

Shift solenoid 2<br />

Shift solenoid 3<br />

Duty solenoid A<br />

Dropping resistor<br />

Duty solenoid 8<br />

Duty solenoid C<br />

Sensor ground<br />

line 1<br />

Sensor ground<br />

line 2<br />

System ground<br />

line<br />

Power system<br />

ground line<br />

FWD switch<br />

Connector Terminal<br />

Measuring conditions<br />

Voltage<br />

No. No. (V)<br />

Resistance to<br />

body<br />

(ohms)<br />

Throttle fully closed. 0.5±0.2<br />

854 8 -<br />

Throttle fully open. 4.6±0.3<br />

856 19<br />

854 10<br />

Ignition switch ON<br />

(With engine OFF)<br />

5.05±0.25 -<br />

ATF temperature 20'C (68'F) 3.45 ± 0.55 2.1 - 2.9 k<br />

ATF temperature 80'C (176'F) 1.2±0.2 272 - 374<br />

Vehicle stopped. 0<br />

854 12 Vehicle speed at least 20 km/h (12 450 - 720<br />

MPH)<br />

More than 1 (AC range)<br />

856 11<br />

When vehicle is slowly moved at<br />

least 2 meters (7ft).<br />

Less than 1 ... More than 4 -<br />

Ignition switch ON (with engine<br />

854 5 OFF).<br />

More than 10.5<br />

-<br />

Ignition switch ON (with engine ON). 8 - 11<br />

When cruise control is set (SET<br />

lamp ON).<br />

Less than 1<br />

856 3 -<br />

When cruise control is not set (SET<br />

lamp OFF).<br />

More than 6.5<br />

855 16 Ignition switch ON 5±1 -<br />

854 9 Engine idling after warm-<strong>up</strong> 0.5 - 1.2 -<br />

1 st or 4th gear More than 9<br />

855 14 20 - 32<br />

2nd or 3rd gear Less than 1<br />

1 st or 2nd gear More than 9<br />

855 13 20 - 32<br />

3rd or 4th gear Less than 1<br />

855 15<br />

855 8<br />

855 7<br />

Select lever in "N" range (with<br />

throttle fully closed).<br />

Select lever in "0" range (with<br />

throttle fully closed).<br />

Throttle fully closed (with engine<br />

OFF) after warm-<strong>up</strong>.<br />

Throttle fully open (with engine<br />

OFF) after warm-<strong>up</strong>.<br />

Throttle fully closed (with engine<br />

OFF) after warm-<strong>up</strong>.<br />

Throttle fully open (with engine<br />

OFF) after warm-<strong>up</strong>.<br />

Less than 1<br />

More than 9<br />

1.5 - 4.0<br />

Less than 1<br />

More than 8.5<br />

Less than 1<br />

20 - 32<br />

2.0 - 4.5<br />

12 - 18<br />

When lock <strong>up</strong> occurs. More than 8.5<br />

855 5 9-17<br />

When lock <strong>up</strong> is released. Less than 0.5<br />

Fuse on FWD switch More than 8.5<br />

855 3 Fuse removed from FWD switch 9-17<br />

(with throttle fully open <strong>and</strong> with Less than 0.5<br />

select lever in 1st gear).<br />

854 7 - 0 Less than 1<br />

856 20 - 0 Less than 1<br />

856 1<br />

\<br />

\ - 0 Less than 1<br />

855 10 - 0 Less than 1<br />

Fuse removed. 6-9.1<br />

856 2 -<br />

Fuse installed. Less than 1<br />

11


3-2 [T6AO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

6. Diagnostic Chart for On-board Diagnostics System<br />

6. Diagnostic Chart for On-board<br />

Diagnostics System<br />

A: BASIC DIAGNOSTICS PROCEDURE<br />

TROUBLE OCCURS.<br />

INTERVIEW<br />

"<br />

1. Oil level check < Ref. to 3-2<br />

[W1 BD]. ><br />

2. Oil leak check < Ref. to 3-2<br />

[W1 BD]. ><br />

3. Brake b<strong>and</strong> adjustment < Ref.<br />

to 3-2 [W2BD]. ><br />

4 . Stall test < Ref. to 3-2<br />

. [WBAD] . ><br />

5. Line pressure test<br />

< Ref. to 3-2 [W1DAD]. ><br />

6. Transfer clutch pressure test<br />

< Ref. to 3-2 [W1 1 AD]. ><br />

7. Time lag test < Ref. to 3-2<br />

[W9AD].><br />

B. Road test<br />

< Ref. to 3-2 [W7 AD]. ><br />

9. Shift characteristics < Ref. to<br />

3-2 [W7 AD]. ><br />

1D. Inhibitor switch adjustment<br />

< Ref. to 3-2 [W3BD]. ><br />

BASIC CHECKS<br />

TROUBLE INDICATION (AT OIL<br />

TEMP INDICATOR)<br />

Not indicated.<br />

Indicated.<br />

ON-BOARD<br />

DIAGNOSTICS<br />

OK<br />

Inspection using Diagnostic<br />

Chart with Select Monitor<br />

[T9DD].<br />

...<br />

No trouble code<br />

Inspection using General<br />

Diagnostic Table [T1DDD].<br />

Not OK<br />

Trouble code<br />

Repair.<br />

CLEAR MEMORY<br />

"""-<br />

Check in<br />

accordance<br />

trouble code<br />

[TBDD].<br />

Confirmation test<br />

(ON-BOARD DIAGNOSTICS)<br />

Trouble code<br />

End<br />

No trouble code<br />

I<br />

12


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T6BO] 3-2<br />

6. Diagnostic Chart for On-board Diagnostics System<br />

/<br />

\<br />

B: ABNORMAL DISPLAY ON AT Oil TEMP<br />

INDICATOR<br />

When any on-board diagnostics item is malfunctioning,<br />

the display on the AT OIL TEMP indicator blinks immediately<br />

after the engine starts.<br />

The malfunctioning part or unit can be determi ned by a<br />

trouble code during on-board diagnostics operation.<br />

Problems which occurred previously can also be identified<br />

through the memory function.<br />

If the AT OIL TEMP indicator does not show a problem<br />

(although a problem is occurring), the problem can be<br />

determined by checking the performance characteristics<br />

of each sensor using the select monitor.<br />

Indicator signal is as shown in the figure.<br />

WARNING:<br />

Warning can be noticed only when the engine is initially<br />

started.<br />

Ignition switch<br />

ON<br />

OFF<br />

---- ------- ---------------------------<br />

Normal<br />

Abnormal<br />

(Trouble occurs)<br />

Abnormal<br />

(ATF temperature<br />

is high)<br />

ON<br />

OFF<br />

ON<br />

OFF<br />

ON<br />

OFF<br />

2 secs.<br />

__ _ ______________ J ______________________<br />

-- I-- 0.25 secs.<br />

-- -------r_ --' ;02; ,:;;: 0 0<br />

4 r--<br />

2 secs.<br />

j<br />

14 ATF temperature is high<br />

--- -------------- ------- ----------<br />

Immediately after engine starts<br />

H3H1066<br />

13


3-2 [TSCO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

6. Diagnostic Chart for On-board Diagnostics System<br />

Warm-<strong>up</strong> the engine.<br />

C: ON-BOARD DIAGNOSTICS<br />

Turn ignition switch OFF.<br />

Turn ignition switch ON.<br />

r---------, No<br />

Check if indicator light comes ON.<br />

Yes<br />

Faulty indicator light circuit or<br />

TCM<br />

Drive vehicle at speeds greater than 20 km/h (12 MPH).<br />

Stop vehicle at ignition switch OFF.<br />

Existing problem, check procedure.<br />

Previous problem history check procedure<br />

Move select lever to "0" <strong>and</strong> connect diagnosis switch to ON .. " Move select lever to "1" <strong>and</strong> connect diagnosis switch to ON .. "<br />

Turn ignition switch ON.<br />

Turn ignition switch ON.<br />

Move select lever to "3".<br />

Move select lever to "2".<br />

Move select lever to "2".<br />

Move select lever to "3".<br />

Move select lever to "1".<br />

Move select lever to "0".<br />

Partially depress accelerator pedal.<br />

Partially depress accelerator pedal.<br />

Ensure indicator light blinks.<br />

Indicator light blinks at 4-Hz<br />

intervals.'<br />

Indicator light blinks at 2-Hz<br />

intervals. "<br />

Trouble code is outputted.<br />

Indicator light remains illuminated.<br />

Faulty battery<br />

Normal<br />

Check problem corresponding<br />

with trouble code.<br />

Check inhibitor switch, diagnosis<br />

switch, wiring, TCM, etc.<br />

isconnect diagnosis switch to OFF.<br />

• : Blinks every 0.125 (1/8) seconds (until ignition switch is turned OFF).<br />

: Blinks every 0.25 (1/4) seconds (until ignition switch is turned OFF).<br />

"': Plug in diagnosis terminal to diagnosis connector NO. 5 located below instrument lower cover.<br />

14


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T7A1] 3-2<br />

7. Diagnostics for On-board Diagnostics Failed<br />

7. Diagnostics for On-board Diagnostics<br />

Failed<br />

A: AT Oil TEMP INDICATOR LIGHT<br />

DIAGNOSIS:<br />

• The AT OIL TEMP indicator light circuit is open or<br />

shorted.<br />

TROUBLE SYMPTOM:<br />

• When ignition switch is turned to ON (engine OFF), AT<br />

OIL TEMP ind icator light does not illuminate .<br />

..... TROUBLE 1<br />

• When on board diag nostics is performed, AT OIL TEMP<br />

indicator light remains illuminated . ..... TROUBLE 2<br />

a: ®<br />

b: @<br />

c: @<br />

@®<br />

No. 15 Ignition S8F-4<br />

switch<br />

1.258<br />

TeM<br />

@@<br />

I<br />

IIIIIII1<br />

®<br />

®®<br />

.<br />

@<br />

@ @@ @ ® @<br />

HIlilnl1 11&lnlnllal 11111laIAlihlm21 11i2i314i5i6iMilOIllil2i1lil4i15i161 •<br />

H3M1277<br />

7A1 CLASSIFY THE MALFUNCTION. IS IT TROU­<br />

BLE 1 OR TROUBLE 2?<br />

If the malfunction shows TROUBLE 1, go to 7A2.<br />

If the malfunction shows TROUBLE 2, go to 7A5.<br />

15


3-2 [T7A2] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

7. Diagnostics for On-board Diagnostics Failed<br />

@<br />

1 1 121 31415161 {r8J9l1oI11 H 211 31141151161<br />

H3M1383A<br />

7A2<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

COMBINATION METER AND IGNITION<br />

SWITCH.<br />

1) Turn ignition switch to OFF.<br />

2) Remove combination meter.<br />

3) Turn ignition switch to ON (engine OFF).<br />

4) Measure voltage between combination meter connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(12) No. 13 (+ ) - Chassis ground (-):<br />

: Is voltage more than 10 V?<br />

: Go to next .<br />

: Check the following <strong>and</strong> repair if necessary .<br />

.. Check that fuse (No. 15) is not blown out.<br />

NOTE:<br />

If replaced fuse (No. 15) blows out easily, check the harness<br />

for short circuit between fuse (No. 15) <strong>and</strong> combination<br />

meter .<br />

.. Check that harness from fuse to combination meter is<br />

not open.<br />

®<br />

1 1 12 13 1 4 15 1 6 1 #110 111 H 2H 31141151161<br />

Connector & terminal<br />

(if 0) No. 7 (+) - Chassis ground (-):<br />

: Is voltage less than 1 V?<br />

Cv Go to step 7A3.<br />

Replace bulb or combination meter.<br />

:<br />

H3M1384A<br />

/ 7A3 I CHECK OPEN CIRCUIT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from TCM <strong>and</strong> combination<br />

meter connector.<br />

16


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [HAS] 3-2<br />

7. Diagnostics for On-board Diagnostics Failed<br />

@<br />

1 1 121 3 141s16l"7TI® 11 0111 H 211311411s1161<br />

@<br />

H3M1276A<br />

3) Measure resistance of harness between TCM <strong>and</strong> combination<br />

meJer.<br />

-<br />

Connector & terminal<br />

(855) No:. 12 - (n O) No. 7:<br />


3-2 [T7A6] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

7. Diagnostics for On-board Diagnostics Failed<br />

: When each range is selected, does LED of<br />

Subaru Select Monitor light <strong>up</strong>?<br />

: Go to step 7A6.<br />

: Check inhibitor switch circuit.<br />

NOTE:<br />

For the diag nostics procedure on inhibitor switch circuit,<br />

refer to 2-7 [T1 0BI0].<br />

1 7A6 I CHECK DIAGNOSIS SWITCH.<br />

1) Designate mode using function key.<br />

Function mode FA1<br />

• FA 1: Check diagnosis switch (88) ON +-+- OFF signal.<br />

2) Diag nosis switch to ON.<br />

: Does LED of diagnosis switch on Subaru<br />

Select Monitor light <strong>up</strong>?<br />

G- : Go to step 7A7.<br />

: Check diagnosis switch circuit.<br />

NOTE:<br />

For the diagnosis procedure on diagnosis switch circuit,<br />

refer to 3-2 [T9RO].<br />

1 7A7 I CHECK SHORT CIRCUIT OF HARNESS. <br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from TCM.<br />

3) Remove combination meter.<br />

4) Disconnect connector from combination meter.<br />

5) Measure resistance of harness connector between<br />

TCM <strong>and</strong> combination meter.<br />

Connector & terminal/specified resistance<br />

H3M1279A (855) No. 12 - Chassis ground:<br />

----<br />

: Is the resistance less than 1 MQ?<br />

Cv::!: Replace TCM.<br />

: Repair short circuit in harness between combination<br />

meter connector <strong>and</strong> TCM connector.<br />

18


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T7B1] 3 .. 2<br />

7. Diagnostics for On-board Diagnostics Failed<br />

!I: @<br />

b: ®<br />

c: @)<br />

""<br />

<br />

No.i4<br />

®®<br />

Il!l<br />

0""-0<br />

No. 16<br />

B: CONTROL MODULE POWER SUPPLY AND<br />

GROUND LINE<br />

S8F-5 1.258<br />

<br />

Ignition<br />

switch<br />

SF8-4<br />

W <br />

'---<br />

®®<br />

TeM<br />

1;lillfil&1<br />

@<br />

<br />

®®<br />

<br />

",iD.L. ®<br />

®®<br />

=rill<br />

=<br />

<br />

Automatic transmission<br />

•<br />

® ® ® ®<br />

111.alfulm 111i1l00,WsffiIROO'01 11\111ljhh\lgm II 81<br />

H3M1395<br />

H3M"""<br />

1 7B1 I CHECK BACK-UP POWER SUPPLY CIRCUIT. I<br />

1) Turn ignition switch to OFF.<br />

2) Measure back-<strong>up</strong> power s<strong>up</strong>ply voltage between TCM<br />

connector terminal.<br />

Connector & terminal<br />

(856) No. 14 (+) - (855) No. 10 (-):<br />

: Is the voltage more than 10 V?<br />

CS) : Go to next .<br />

(§) : Repair harness of back-<strong>up</strong> power s<strong>up</strong>ply circuit.<br />

: Is there poor contact of rCM connector?<br />

G-s) Repair poor contact in TCM connector.<br />

(§) : Go to step 7B2.<br />

19


3-2 [T7B2] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

7. Diagnostics for On-board Diagnostics Failed<br />

H3M137BA<br />

1 7B2 1 CHECK IGNITION POWER SUPPLY CIRCUIT. 1<br />

1) Turn ignition switch to ON (engine OFF).<br />

2) Measure ignition power s<strong>up</strong>ply voltage between TeM<br />

connector terminal.<br />

Connector & terminal<br />

(854) No. 6 (+) - (855) No. 10 (-):<br />

(855) No. 1 (+) - No. 10 (-):<br />

: Is the voltage more than 10 V?<br />

(vt!> : Go to next .<br />

:<br />

Repair harness of ignition power s<strong>up</strong>ply circuit.<br />

: Is there poor contact of rCM connector?<br />

CsV Repair poor contact in TeM connector.<br />

: Go to step 7B3.<br />

1 2 3 4<br />

5 6 7<br />

91011<br />

13 415 ;<br />

CJ<br />

'---kl Q oI--..J<br />

H3M12B3A<br />

7B3<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

TCM, INHIBITOR SWITCH AND TRANSMIS­<br />

SION.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from TeM, transmission <strong>and</strong><br />

inhibitor switch.<br />

3) Measure resistance between TeM connector.<br />

Connector & terminal<br />

(855) No. 10 - (811) No. 4:<br />

: Is the resistance less than 1 O?<br />

: Go to next .<br />

:<br />

Repair open circuit in harness between TeM <strong>and</strong><br />

transmission.<br />

1 2 3 4<br />

5 6 7 8<br />

910 11 , !<br />

131415 . <br />

Connector & terminal<br />

(856) No. 1 - (811) No. 8:<br />

E3> : Is the resistance less than 1 O?<br />

(v::!:t!> : Go to next .<br />

:<br />

Repair open circuit in harness between TeM <strong>and</strong><br />

transmission.<br />

H3M1380A<br />

20


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T7B4] 3-2<br />

7. Diagnostics for On-board Diagnostics Failed<br />

Connector & terminal<br />

(812) No. 4 - Chassis ground:<br />


3-2 [T8A1] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

8. Diagnostic Chart with Trouble Code<br />

A: LIST OF TROUBLE CODE<br />

1. TROUBLE CODE<br />

Trouble code<br />

Item<br />

11 Duty solenoid A<br />

12 Duty solenoid B<br />

13 Shift solenoid 3<br />

14 Shift solenoid 2<br />

15 Shift solenoid 1<br />

21 ATF temperature sensor<br />

22 Mass air flow signal<br />

23 Engine speed signal<br />

24 Duty solenoid C<br />

25 Torque control signal<br />

31 Throttle position sensor<br />

32 Vehicle speed sensor 1<br />

33 Vehicle speed sensor 2<br />

Content of diagnosis<br />

Detects open or shorted drive<br />

circuit, as well as valve seizure.<br />

Detects open or shorted drive<br />

circuit, as well as valve seizure.<br />

Detects open or shorted drive<br />

circuit, as well as valve seizure.<br />

Detects open or shorted drive<br />

circuit, as well as valve seizure.<br />

Detects open or shorted drive<br />

circuit, as well as valve seizure.<br />

Detects open or shorted input<br />

signal circuit.<br />

Detects open or shorted input<br />

signal circuit.<br />

Detects open or shorted input<br />

signal circuit.<br />

Detects open or shorted drive<br />

circuit, as well as valve seizure.<br />

Detects open or shorted input<br />

signal circuit.<br />

Detects open or shorted input<br />

signal circuit.<br />

Detects open or shorted input<br />

signal circuit.<br />

Detects open or shorted input<br />

signal circuit.<br />

Abbr.<br />

(Select monitor)<br />

Page<br />

PL 24<br />

LlU 33<br />

OVR 41<br />

SFT2<br />

47<br />

SFT1 52<br />

ATFT 57<br />

AFM 64<br />

EREV 67<br />

4WD 70<br />

TQ.CT 76<br />

THV 78<br />

VSP1 85<br />

VSP2 91<br />

22


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [1880] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

2. HOW TO READ TROUBLE CODE OF INDICATOR<br />

LIGHT<br />

The AT OIL TEMP indicator light flashes the code corresponding<br />

to the faulty part.<br />

The long segment (1.2 sec on) indicates a "ten", <strong>and</strong> the<br />

short segment (0.2 sec on) signifies a "one".<br />

Normal code<br />

OFF<br />

Trouble code<br />

12 <strong>and</strong> 21<br />

ON<br />

OFF<br />

Trouble code<br />

12<br />

ON<br />

OFF<br />

Unit : Seconds<br />

H3M1099A<br />

B: CLEAR MEMORY<br />

Current trouble codes shown on the display are cleared<br />

by turning the ignition switch OFF after conducting<br />

on-board diag nostics operation. Previous trouble codes,<br />

however, cannot be cleared since they are stored in the<br />

TCM memory which is operating on the back-<strong>up</strong> power<br />

s<strong>up</strong>ply. These trouble codes can be cleared by removing<br />

the specified fuse (located under the right lower portion of<br />

the instrument panel).<br />

CLEAR MEMORY:<br />

Removal of No. 14 fuse (for at least one minute)<br />

• The No. 14 fuse is located in the line to the memory<br />

back-<strong>up</strong> power s<strong>up</strong>ply of the TCM <strong>and</strong> ECM (MFI).<br />

Removal of this fuse clears the previous trouble codes<br />

stored in the TCM <strong>and</strong> ECM (MFI) memory .<br />

• Be sure to remove the No. 14 fuse for at least the specified<br />

length of time. Otherwise, trouble codes may not be<br />

cleared.<br />

23


3-2 [T8CO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

C: TROUBLE CODE 11<br />

- DUTY SOLENOID A -<br />

DIAGNOSIS:<br />

Output signal circuit of duty solenoid A or resistor is open<br />

or shorted.<br />

TROUBLE SYMPTOM:<br />

Excessive shift shock.<br />

®<br />

==='================®11 QDT4=============tQID<br />

<br />

·<br />

n r1 n<br />

11121314151617181<br />

1911011 11121131141151161<br />

®<br />

1 2 34<br />

1516 7 B<br />

91011 12<br />

13 141 16<br />

®<br />

1<br />

Automatic transmission<br />

H3M1375<br />

24


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TBC2] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

n<br />

"--to Q o+--J<br />

....::.-...-..:<br />

OBD0432C<br />

I SC1 I CHECK RESISTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from dropping resistor.<br />

3) Measure resistance between dropping resistor terminal.<br />

Terminals<br />

(84) No. 1 - No. 2:<br />

: Is the resistance between 9 <strong>and</strong> 15 O?<br />

Go to step SC2.<br />

: Replace dropping resistor.<br />

B3M0196B<br />

SC2<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND DROPPING RESISTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from TCM.<br />

3) Measure resistance of harness between TCM connector<br />

<strong>and</strong> dropping resistor connector.<br />

Connector & terminal<br />

(855) No. 7 - (84) No. 1:<br />

: Is the resistance less than 1 O?<br />

CfD : Go to next step 4).<br />

Repair harness <strong>and</strong> connector.<br />

:<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TCM <strong>and</strong> dropping<br />

resistor connector.<br />

• Poor contact in TCM connector.<br />

• Poor contact in dropping resistor connector.<br />

H3M1376A<br />

4) Measure resistance of harness between dropping resistor<br />

connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(84) No. 1 - Chassis ground:<br />

e : Is the resistance more than 1 MO?<br />

@fD Go to step SC3.<br />

: Repair short circuit in harness between TCM <strong>and</strong><br />

dropping resistor connector.<br />

25


3-2 [TSC3] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

1 2 3 4 1 2<br />

5 6 7 8<br />

910' I 12<br />

1314 ' '16<br />

0<br />

Q<br />

<br />

H3M1281A<br />

sca<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

TRANSMISSION AND DROPPING RESISTOR.<br />

1) Discon nect connector from transmission.<br />

2) Measure resistance of harness between transmission<br />

<strong>and</strong> dropping resistor connector.<br />

Connector & terminal<br />

(84) No. 2 - (811) No. 7:<br />

: Is the resistance less than 1 O?<br />

: Go to next step 3).<br />

CVrV<br />

:<br />

Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between dropping resistor <strong>and</strong><br />

transmission connector.<br />

• Poor contact in transmission connector.<br />

• Poor contact in dropping resistor connector.<br />

H3M1282A<br />

3) Measure resistance of harness between dropping resistor<br />

connector <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(84) No. 2 - Chassis ground:<br />

: Is the resistance more than 1 MO?<br />

CVrV Go to step SC4.<br />

: Repair short circuit in harness between dropping<br />

resistor <strong>and</strong> transmission connector.<br />

-<br />

,...<br />

n<br />

Q .. <br />

'----<br />

®<br />

ry ; =<br />

4 3 2 1<br />

B 7 6 5<br />

12 1110 9<br />

16 15 14 13<br />

G3M0109<br />

I SC4<br />

I CHECK DUTY SOLENOID A GROUND LINE.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Measure resistance between transmission connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(T4) No. 4 - Transmission ground:<br />

: Is the resistance less than 1 O?<br />

C§ Go to step SC5.<br />

: Repair open circuit in transmission harness connector.<br />

26


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TaC6] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

D<br />

.Q<br />

12 11 10 9<br />

16 15 14 13<br />

H3M1100A<br />

I SC5 I CHECK DUTY SOLENOID A.<br />

Measure resistance between transmission connector<br />

receptacle's terminals.<br />

Connector & terminal<br />

(T4) No. 7 - No. 4:<br />

e : Is the resistance between 1.5 <strong>and</strong> 4.5 O?<br />

0- Go to step sca.<br />

@) Go to step SCS.<br />

®<br />

n ,...., In<br />

1 1 12 131415 1617181<br />

19 J:liJl11lL2I13IHI15116J<br />

D<br />

Q<br />

1 2 ; 4<br />

5 6 7 8<br />

91C1112<br />

1314116<br />

®<br />

OBD0428A<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

sca<br />

TCM AND TRANSMISSION.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from transmission <strong>and</strong> TeM.<br />

3) Measure resistance of harness between TeM <strong>and</strong><br />

transmission connector.<br />

Connector & terminal<br />

(855) No. S - (811) No. 7:<br />

: Go to next


3-2 [TBC7] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

Connector & terminal<br />

(855) No. B - Chassis ground:<br />

C€3> : Is the resistance more than 1 MD.?<br />

C® : Go to next C€c3> .<br />

:<br />

Repair short circuit in harness between TCM <strong>and</strong><br />

transmission connector.<br />

H3M1284A<br />

Connector & terminal<br />

(855) No. 10 - Chassis ground:<br />

C€3> : Is the resistance more than 1 MD.?<br />

C Go to step BC7.<br />

: Repair short circuit harness between TCM <strong>and</strong><br />

transmission connector.<br />

H3M1302A<br />

BC7<br />

CHECK OUTPUT SIGNAL EMITTED FROM<br />

TCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connectors to TCM, transmission <strong>and</strong> droppi<br />

ng resistor.<br />

3) Start the engine <strong>and</strong> warm-<strong>up</strong> the transmission until<br />

ATF temperature is above BO°C (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F), drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

4) Turn ignition switch to ON (engine OFF).<br />

5) Move selector lever to "N".<br />

28


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8C7] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1285A<br />

6) Measure voltagJ between TeM connector terminal.<br />

Connector & terminal<br />

(855) No. 8 (+) - No. 10 (-):<br />

: Is the voltage between 1.5 <strong>and</strong> 4.0 V with<br />

throttle fully closed?<br />

CED : Go to next step €Hi3Y .<br />

C§) : Go to next .<br />

: Is the voltage between 1.5 <strong>and</strong> 4.0 V while<br />

shaking harness <strong>and</strong> connector of rCM?<br />

Repair poor contact in TeM.<br />

Replace TeM.<br />

H3M1285A<br />

Connector & terminal<br />

(855) No. 8 (+) - No. 10 (-):<br />


3-2 [T8C7] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />


AUTOMATIC TRANSMISSION AND DIFFERENTIA,L [TOC8] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

PLDTY<br />

100%<br />

(F II)<br />

PLDTY (F 11)<br />

15%<br />

09D0427<br />

10) Throttle is fully closed.<br />

: Is the value 100% in function mode F11?<br />

CvS) : Go to next step 11).<br />

(§) : Go to next .<br />

: Is the value 100% by shaking harness <strong>and</strong><br />

connector of rCM while monitoring the value<br />

Cv :<br />

(§) :<br />

with Subaru Select Monitor?<br />

Repair poor contact in TCM con nector.<br />

Replace TCM.<br />

11) Throttle is fully open.<br />

S : Is the value 15% in function mode F11?<br />

:<br />

'--____________H 3M 1287 __ ---'<br />


3-2 [TBC9] AUTOMATIC TRANSMISSION AND DiffERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1288A<br />

6) Measure resistance between duty solenoid A connector<br />

<strong>and</strong> transmission ground.<br />

Terminal<br />

(A T2) No. 2 - Transmission ground:<br />


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TSD1] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

D: TROUBLE CODE 12<br />

- DUTY SOLENOID B -<br />

DIAGNOSIS:<br />

Output signal circuit of duty solenoid B is open or shorted.<br />

TROUBLE SYMPTOM:<br />

No "lock-<strong>up</strong>" (after engine warm-<strong>up</strong>).<br />

Automatic transmission<br />

n r-I n<br />

1 1 121314151 617181<br />

191101111121131141151161<br />

(ill)<br />

11£ ,j 4<br />

I 6 718<br />

9 10 11 12<br />

13 141516<br />

1 8D1 JCHECK TROUBLE CODE.<br />

: Do multiple trouble codes appear in the<br />

on-board diagnostics test mode?<br />

Cs) Go to another trouble code.<br />

Go to step 8D2.<br />

H3M1291<br />

33


3-2 [TSD2] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

®<br />

<br />

1 4 3 2 1<br />

8 7 6 5<br />

12 11 10 9<br />

,....<br />

16 15 14 13<br />

-<br />

n<br />

_Q .. <br />

'----<br />

G3M0109<br />

I SD2<br />

1 CHECK DUTY SOLENOID B GROUND LINE.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Measure resistance between transmission connector<br />

receptacle's terminals.<br />

Connector & terminal<br />

(T4) No. 4 - Chassis ground:<br />

: Is the resistance less than 1 O?<br />

Go to step SD3.<br />

: Repair open circuit in transmission harness connector.<br />

I SD3 I CHECK DUTY SOLENOID B.<br />

Measure resistance between transmission connector<br />

receptacle's terminals.<br />

Connector & terminal<br />

(T4) No. 6 - No. 4:<br />

: Is the resistance less than 1 O?<br />

@: Go to step SD4.<br />

H3M1101A Go to step SD7.<br />

----<br />

1 2 3 4<br />

5 6 7<br />

91011<br />

131415 ;<br />

H3M12838<br />

SD4<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND TRANSMISSION.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from transmission <strong>and</strong> TCM.<br />

3) Measure resistance of harness between TCM <strong>and</strong><br />

transmission connector.<br />

Connector & terminal<br />

(855) No. 10 - (811) No. 4:<br />

: Is the resistance than 1 O?<br />

Ci' : Go to next .<br />

:<br />

Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TCM <strong>and</strong> transmission<br />

connector.<br />

• Poor contact in TCM.<br />

• Poor contact in transmission con nector.<br />

34


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8D4] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

1 2 3 4<br />

5 6 7 8<br />

9·)1112<br />

13 ·· 1516<br />

/ LJ<br />

Q<br />

I<br />

"'"---j.Q 0+----<br />

H3M1292A<br />

Connector & terminal<br />

(855) No. 5 - (811) No. 6:<br />


3-2 [T8D5] TOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

805 CHECK OUTPUT SIGNAL EMITTED FROM<br />

TCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect con nectors to TCM <strong>and</strong> transmission.<br />

3) Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On AWD models, make sure that all wheels are raised<br />

off floor.<br />

4) Start the engine <strong>and</strong> warm-<strong>up</strong> the transmission until<br />

ATF temperature is above BO°C (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F). drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

5) Move selector lever to "0" <strong>and</strong> slowly increase vehicle<br />

speed to 75 km/h (47 m/h). Wheels will lock-<strong>up</strong>.<br />

OBD0607A<br />

6) Measure voltage between TCM con nector terminals.<br />

Connector & terminal<br />

(855) No. 5 (+ ) - No. 10 (-):<br />

: Is the voltage more than 8.5 V?<br />

Cv<br />

: Go to next step 7).<br />

(§) : Go to next .<br />

: Is the voltage more than 8.5 V while shaking<br />

C®<br />

(§)<br />

harness <strong>and</strong> connector of rCM?<br />

Repair poor contact in TCM.<br />

Replace TCM.<br />

36


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8D5] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

OBD0607A<br />

7) Return the engine to idling speed <strong>and</strong> move selector<br />

lever to "N".<br />

8) Measure voltage between TCM connector terminals.<br />

Connector & terminal<br />

(855) No. 5 (+) - No. 10 (-):<br />

<br />

• Using Subaru Select Monitor<br />

1) Turn ignition switch to OFF.<br />

2) Connect connectors to TCM <strong>and</strong> transmission.<br />

3) Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On AWD models, make sure that all wheels are raised<br />

off floor.<br />

37


3-2 [T8DS] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

4) Connect Subaru Select Monitor to data link connector.<br />

5) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

6) Start the engine <strong>and</strong> warm-<strong>up</strong> the transmission until<br />

ATF temperature is above 80°C (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F), drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

7) Read data on Subaru Select Monitor.<br />

8) Designate mode usi ng function key.<br />

Function mode F12<br />

• F12: Lock-<strong>up</strong> duty is ind icated in "%".<br />

LUDTY (F 12)<br />

95%<br />

H3M1294<br />

9) Move selector lever to "0" <strong>and</strong> slowly increase vehicle<br />

speed to 75 km/h (47 m/h). Wheels will lock-<strong>up</strong>.<br />

: Is the value 95% in function mode F12?<br />

Cvs) : Go to next step 10).<br />

C§) : Go to next


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8D6] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

E3> : Is the value 5% by shaking harness <strong>and</strong> connector<br />

of TCM while monitoring the value<br />

with Subaru Select Monitor?<br />

Repair poor contact in TCM connector.<br />

@:s) :<br />

@) :<br />

Replace TCM.<br />

NOTE:<br />

The speed difference between front <strong>and</strong> rear wheels may<br />

light the ABS warning lighC but this indicates no malfunction.<br />

When AT control diagnosis is finished, perform the<br />

ABS memory clearance procedure of on-board diagnostics<br />

system. < Ref. to 4-4 [T6D2] or [T9JO]. ><br />

8D6<br />

CHECK DUTY SOLENOID B<br />

(IN TRANSMISSION).<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Remove transmission connector from bracket.<br />

4) Drain automatic transmission fluid.<br />

CAUTION:<br />

Do not drain the automatic transmission fluid until it<br />

cools down.<br />

5) Remove oil pan, <strong>and</strong> disconnect connector from duty<br />

solenoid B.<br />

H3M1295A<br />

6) Measure resistance between duty solenoid B connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(A T3) No. 1 - Transmission ground:<br />

: Is the resistance between 9 <strong>and</strong> 17 O?<br />

Go to step 8D1.<br />

@) : Replace duty solenoid B.<br />

39


3-2 [T8D7] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

3<br />

0<br />

Q<br />

-=-----=-<br />

®<br />

. r=.<br />

4 3 2 1<br />

8 7 6 5<br />

2111 ) 9<br />

1J'1j: I P<br />

H3M1296A<br />

8D7<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

DUTY SOLENOID B AND TRANSMISSION .<br />

1) Disconnect connector from transmission.<br />

2) Measure resistance of harness between duty solenoid<br />

B <strong>and</strong> transmission connector.<br />

Connector & terminal<br />

(T4) No. 6 - (A T3) No. 1:<br />

: Is the resistance less than 1 Q?<br />

C : Go to next step 3).<br />

C® : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between TCM <strong>and</strong> transmission<br />

connector.<br />

.. Poor contact in TCM .<br />

.. Poor contact in transmission connector.<br />

®<br />

4 3 2 1<br />

8 7 6 5<br />

12111 9<br />

1615 . 3<br />

H3M1297A<br />

3) Measure resistance of harness between transmission<br />

connector <strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(T4) No. 6 - Transmission ground:<br />

: Is the resistance more than 1 MQ?<br />

: Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in duty solenoid B <strong>and</strong> transmission connector.<br />

C®<br />

Repair short circuit in harness between TCM <strong>and</strong><br />

transmission connector.<br />

40


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8E1] 3-2<br />

8. Diagnostic Chart with trouble Code<br />

E: TROUBLE CODE 13<br />

- SHIFT SOLENOID 3 -<br />

DIAGNOSIS:<br />

Output signal circuit of shift solenoid 3 is open or shorted.<br />

TROUBLE SYMPTOM:<br />

Ineffective engine brake with shift lever in "3".<br />

" n<br />

1112131415 617181<br />

1911011 1112113 141151161<br />

®<br />

111213 4<br />

16 1lB<br />

91011 12<br />

13 14 15 16<br />

Automatic transmission<br />

®<br />

<br />

1 4 3 2 1<br />

8 7 6 5<br />

12 11 10 9<br />

16 15 14 13<br />

G3M0109<br />

I SE1<br />

H3M1298<br />

I CHECK SHIFT SOLENOID 3 GROUND LINE. I<br />

1) Turn ignition switch to OFF.<br />

2) Discon nect connector from transmission.<br />

3) Measure resistance between transmission connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(T4) No. 4 - Chassis ground:<br />


3-2 [T8E2] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

D<br />

Q<br />

/ SE2 / CHECK SHIFT SOLENOID 3.<br />

Measure resistance between transmission con nector terminals.<br />

Connector & terminal<br />

(14) No. 1 - No. 4:<br />

: 8s the resistance between 20 <strong>and</strong> 32 Q?<br />

C Go to step SE3.<br />

C® Go to step SE5.<br />

1 2 3 4<br />

678<br />

1011 12<br />

1415 16<br />

855<br />

.----.<br />

1 1 1 2 1 3 1 4 1 5161 7181<br />

191101111121131141151161<br />

n<br />

Q<br />

...:::..--...::<br />

H3M1299A<br />

SE3<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND TRANSMISSION.<br />

1) Discon nect connector from TCM.<br />

2) Measure resistance of harness between TCM <strong>and</strong><br />

transmission connector.<br />

Connector & terminal<br />

(855) No. 15 - (811) No. 1:<br />

: Is the resistance less than 1 Q?<br />

@: : Go to next C€3> .<br />

C® : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TCM <strong>and</strong> transmission<br />

connector.<br />

• Poor contact in TCM connector.<br />

• Poor contact in transmission connector.<br />

<br />

1 2 3 4<br />

567<br />

91011<br />

13 415 ;<br />

0<br />

Q<br />

<br />

855<br />

.----.<br />

1 1 1 2 1 314 1 5 1 61 7 1 81<br />

191101111121131141151161<br />

H3M1283A<br />

'--______________ ...1<br />

Connector & terminal<br />

(855) No. 10 - (811) No. 4:<br />

C€3> : Is the resistance less than 1 Q?<br />

Gr : Go to next step 3).<br />

Repair harness <strong>and</strong> connector.<br />

C® :<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TCM <strong>and</strong> transmission<br />

connector.<br />

• Poor contact in TCM connector.<br />

• Poor contact in transmission connector.<br />

42


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TBE4] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1301A<br />

3) Measure resistance of harness between TCM connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(855) No. 15 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

Cs) : Go to next .<br />

: Repair short circuit in harness between TCM <strong>and</strong><br />

transmission connector.<br />

Connector & terminal<br />

(855) No. 10 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

Go to step SE4.<br />

: Repair short circuit in harness between TCM <strong>and</strong><br />

transmission connector.<br />

H3M1302A<br />

SE4<br />

CHECK OUTPUT SIGNAL EMITTED FROM<br />

TCM.<br />

1) Connect connectors to TCM <strong>and</strong> transmission.<br />

2) Lift-<strong>up</strong> or raise the vehicle <strong>and</strong> s<strong>up</strong>port with safety<br />

st<strong>and</strong>.<br />

CAUTION:<br />

On AWD models, raise all wheels off ground.<br />

3) Start the engine <strong>and</strong> warm-<strong>up</strong> the transmission until<br />

ATF temperature is above BOaC (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F), drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

4) Move selector lever to "2", <strong>and</strong> slowly increase vehicle<br />

speed to 35 km/h (22 m/h).<br />

43


3-2 [TBE4] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

B3M0381A<br />

5) Measure voltage between TeM connector terminals.<br />

Connector & terminal<br />

(855) No. 15 (+) - No. 10 (-):<br />

: Is the voltage less than 1 V?<br />

6- : Go to next step 6).<br />

: Go to next .<br />

: Is the voltage less than 1 V while shaking<br />

C<br />

<br />

harness <strong>and</strong> connector of rCM?<br />

Repair poor contact in TeM.<br />

Replace TeM.<br />

B3M0381A<br />

6) Move selector lever to "0", <strong>and</strong> slowly increase vehicle<br />

speed to 65 km/h (41 m/h).<br />

7) Measure voltage between TeM connector terminals.<br />

Connector & terminal<br />

(855) No. 15 (+) - No. 10 (-):<br />

: Is the voltage more than 10 V?<br />

C : Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or contact<br />

in the TeM.<br />

: Go to next .<br />

: Is the voltage more than 10 V while shaking<br />

C :<br />

:<br />

harness <strong>and</strong> connector of rCM?<br />

Repair poor contact in TeM.<br />

Replace TeM.<br />

NOTE:<br />

The speed difference between front <strong>and</strong> rear wheels may<br />

light the ABS warning light, but this indicates no malfunction.<br />

When AT control diagnosis is finished, perform the<br />

ABS memory clearance procedure of on-board diagnostics<br />

system. < Ref. to 4-4 [T602] or [T9JO]. ><br />

44


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8E6] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

8E5<br />

CHECK SHIFT SOLENOID 3<br />

(IN TRANSM ISSION).<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Remove transmission connector from bracket.<br />

4) Lift-<strong>up</strong> or raise the vehicle <strong>and</strong> s<strong>up</strong>port with safety<br />

st<strong>and</strong>.<br />

CAUTION:<br />

On AWD models, raise all wheels off ground.<br />

5) Drain automatic transmission fluid.<br />

CAUTION:<br />

Do not drain the automatic transmission fluid until it<br />

cools down.<br />

6) Remove oil pan, <strong>and</strong> disconnect connector from shift<br />

solenoid 3.<br />

H3M1288B<br />

7) Measure resistance between shift solenoid 3 connector<br />

<strong>and</strong> transmission ground.<br />

Terminal<br />

(A TS) No. 2 - Transmission ground:<br />

: Is the resistance between 20 <strong>and</strong> 32 O?<br />

Cv Go to step 8E6.<br />

: Replace shift solenoid assembly.<br />

®<br />

H3M1304A<br />

8E6<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

SHIFT SOLENOID 3 AND TRANSMISSION.<br />

1) Measure resistance of harness between shift solenoid<br />

3 <strong>and</strong> transmission connector.<br />

Connector & terminal<br />

(A TS) No. 2 - (T4) No. 1:<br />

: Is the resistance less than 1 O?<br />

Cv<br />

: Go to next step 2).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between shift solenoid 3 <strong>and</strong><br />

transmission connector .<br />

.. Poor contact in shift solenoid 3 connector .<br />

.. Poor contact in transmission connector.<br />

45


3-2 [T8ES] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

®<br />

H3M1305A<br />

L..--___ -----_____---l<br />

2) Measure resistance of harness between shift solenoid<br />

3 connector <strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(T4) No. 1 - Transmission ground:<br />

: Is the resistance more than 1 MD.?<br />

: Even if "AT OIL TEMP" lights uP. the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or contact<br />

in the TCM .<br />

• Poor contact in shift solenoid 3 connector .<br />

• Poor contact in transmission connector.<br />

:<br />

Repair short circuit harness between TCM <strong>and</strong><br />

transmission connector.<br />

46


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TSF1] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

F: TROUBLE CODE 14<br />

- SHIFT SOLENOID 2 -<br />

DIAGNOSIS:<br />

Output signal circuit of shift solenoid 2 is open or shorted.<br />

TROUBLE SYMPTOM:<br />

Does not shift.<br />

®<br />

c=================@DrnQDH<br />

LJLl<br />

__________<br />

<br />

QID<br />

Automatic transmission<br />

n r:L n<br />

11121314151 617181<br />

19110111112113114115 161<br />

@D<br />

1 213 4<br />

5617!8<br />

91011 12<br />

13 14 1 16<br />

®<br />

.<br />

4 3 2 1<br />

I' 8 7 6 5<br />

12 11 10 9<br />

1615 14 13<br />

G3M0109<br />

I BF1<br />

H3M1306<br />

I CHECK SHIFT SOLENOID 2 GROUND LINE. I<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Measure resistance between transmission connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(T4) No. 4 - Chassis ground:<br />

: Is the resistance less than 1 Q?<br />

Go to step BF2.<br />

Repair open circuit in transmission harness connector.<br />

47


3-2 [T8F2] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

D<br />

Q<br />

12 11 10 9<br />

16 15 14 13<br />

H3M1103A<br />

I BF2 I CHECK SHIFT SOLENOID 2.<br />

Measure resistance between transmission connector terminals.<br />

Connector & terminal<br />

(T4) No. 2 - No. 4:<br />

: Is the resistance between 20 <strong>and</strong> 32 O?<br />

Go to step BF3.<br />

Go to step BF5.<br />

1 234<br />

567 8<br />

9101112<br />

131415 16<br />

CJ<br />

""----+0 0 01---<br />

H3M1307A<br />

BF3<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND TRANSMISSION.<br />

1) Disconnect connector from TCM.<br />

2) Measure resistance of harness between TCM <strong>and</strong> shift<br />

solenoid 2 connector.<br />

Connector & terminal<br />

(855) No. 13 - (811) No. 2:<br />

: Is the resistance less than 1 O?<br />

Gr : Go to next .<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between TCM <strong>and</strong> transmission<br />

connector.<br />

.. Poor contact in TCM connector .<br />

.. Poor contact in transmission connector.<br />

1 234<br />

567 8<br />

9 101112<br />

13141516<br />

H3M1308A<br />

----<br />

Connector & terminal<br />

(855) No. 10 - (811) No. 4:<br />


AUTOMATIC TRANSMISSION AND DiffERENTIAL [TSF4] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1310A<br />

3) Measure resistance of harness between TCM connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(855) No. 13 - Chassis ground:<br />


3-2 [T8F5] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

OBD0445A<br />

5) Measure voltage between TeM connector terminals.<br />

Connector & terminal<br />

(855) No. 13 (+) - No. 10 (-):<br />

C€3 : Is the voltage 9 V 1 V?<br />

Cv : Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or contact<br />

in the TeM.<br />

C§ : Go to next step 6).<br />

6) Move selector lever to "0", <strong>and</strong> slowly increase vehicle<br />

speed to 50 km/h (31 m/h).<br />

C€H3> : Is the voltage changing 9 V 1 V while<br />

shaking harness <strong>and</strong> connector of rCM?<br />

<br />

8F5 CHECK SHIFT SOLENOID 2<br />

(IN TRANSMISSION).<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Remove transmission connector from bracket.<br />

4) Drain automatic transmission fluid.<br />

CAUTION:<br />

Do not drain the automatic transmission fluid until it<br />

cools down.<br />

5) Remove oil pan, <strong>and</strong> disconnect connector from shift<br />

solenoid 2.<br />

50


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8F6] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1311A<br />

6) Measure resistance between shift solenoid 2 connector<br />

<strong>and</strong> transmission ground.<br />

Terminal<br />

(A T2) No. 1 - Transmission ground:<br />

S : Is the resistance between 20 <strong>and</strong> 32 O?<br />

Go to step 8FS.<br />

: Replace shift solenoid assembly.<br />

®<br />

4 3 2 1<br />

8 7 6 5 ...<br />

211 10 9D'<br />

1€ 5 H4 3<br />

n<br />

Q<br />

L.::--..::.<br />

1<br />

H3M1312A<br />

8FS<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

SHIFT SOLENOID 2 AND TRANSMISSION.<br />

1) Measure resistance of harness between shift solenoid<br />

2 <strong>and</strong> transmission connector.<br />

Connector & terminal<br />

(A T2) No. 1 - (T4) No. 2:<br />

: Is the resistance less than 1 O?<br />

: Go to next step 2).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between shift solenoid 2 <strong>and</strong><br />

transmission connector.<br />

• Poor contact in shift solenoid 2 connector.<br />

• Poor contact in transmission connector.<br />

®<br />

H3M1313A<br />

2) Measure resistance of harness between shift solenoid<br />

2 connector <strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(T4) No. 2 - Transmission ground:<br />

: Is the resistance more than 1 MD.?<br />

: Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or contact<br />

in the TCM.<br />

• Poor contact in shift solenoid 2 connector.<br />

• Poor contact in transmission connector.<br />

: Repair short circuit harness between TCM <strong>and</strong><br />

transmission connector.<br />

51


3-2 [TSGO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

G: TROUBLE CODE 15<br />

- SHIFT SOLENOID 1 -<br />

DIAGNOSIS:<br />

Output signal circuit of shift solenoid 3 is open or shorted.<br />

TROUBLE SYMPTOM:<br />

Does not shift.<br />

n rI n<br />

11121314151617181<br />

1911011 11121131141151161<br />

(ill)<br />

1 2314<br />

l!l 6 liB<br />

91011 12<br />

13 14 15 16<br />

Automatic transmission<br />

@<br />

4 3 2 1<br />

8 7 6 5<br />

12 1110 9<br />

16 15 14 13<br />

G3M0109<br />

H3M1314<br />

I SG1 I CHECK SHIFT SOLENOID 1 GROUND LINE. I<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Measure resistance between transmission connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(T4) No. 4 - Chassis ground:<br />

C€c3> : Is the resistance less than 1 O?<br />

@ Go to step SG2.<br />

Repair open circuit in transmission harness connector.<br />

52


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8G3] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

o<br />

Q<br />

LJ<br />

\SG2 I CHECK SHIFT SOLENOID 1.<br />

Measure resistance between transmission connector terminals.<br />

Connector & terminal<br />

(T4) No. 3 - No. 4:<br />

Ec3:> : Is the resistance between 20 <strong>and</strong> 32 Q?<br />

Go to step SG3.<br />

(§)<br />

SG3<br />

Go to step SGS.<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND TRANSMISSION.<br />

1) Disconnect connector from TCM.<br />

2) Measure resistance of harness between TCM <strong>and</strong> shift<br />

solenoid 1 connector.<br />

Connector & terminal<br />

(855) No. 14 - (811) No. 3:<br />

'---IOQ O+--oJ E3 : Is the resistance less than 1 Q?<br />

H3M1315A<br />

.<br />

(§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TCM <strong>and</strong> transmission<br />

connector.<br />

• Poor contact in TCM connector.<br />

• Poor contact in transmission connector.<br />

1 234<br />

567<br />

91011<br />

131415 ;<br />

LJ<br />

,---+oQo+--J<br />

H3M1283A<br />

Connector & terminal<br />

(855) No. 10 - (811) No. 4:<br />

S : Is the resistance less than 1 Q?<br />

<br />

: Go to next step 3).<br />

(§) : Repair harness connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TCM <strong>and</strong> transmission<br />

connector.<br />

• Poor contact in TCM connector.<br />

• Poor contact in transmission connector.<br />

53


3-2 [T8G4] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1316A<br />

3) Measure resistance of harness between TCM connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(855) No. 14 - Chassis ground:<br />

: Is the resistance more than 1 MD.?<br />


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8GS] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1317A<br />

5) Measure voltage between TCM connector terminals.<br />

Connector & terminal<br />

(855) No. 14 (+) - No. 10 (-):<br />

: Is the voltage 1 V -+ 9 V?<br />

<br />

8G5 CHECK SHIFT SOLENOID 1<br />

(IN TRANSMISSION).<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Remove transmission connector from bracket.<br />

4) Lift-<strong>up</strong> or raise the vehicle <strong>and</strong> s<strong>up</strong>port with safety<br />

st<strong>and</strong>.<br />

CAUTION:<br />

On AWD models, raise all wheels off ground.<br />

5) Drain automatic transmission fluid.<br />

6) Remove oil pan, <strong>and</strong> disconnect connector from shift<br />

solenoid 1.<br />

55


3-2 [T8GS] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1311A<br />

7) Measure resistance between shift solenoid 1 connector<br />

<strong>and</strong> transmission ground.<br />

Terminal<br />

(A T5) No. 1 - Transmission ground:<br />


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8H1] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

H: TROUBLE CODE 21<br />

- ATF TEMPERATURE SENSOR -<br />

DIAGNOSIS:<br />

Input signal circuit of TCM to ATF temperature sensor is<br />

open or shorted.<br />

TROUBLE SYMPTOM:<br />

Excessive shift shock.<br />

==============®=Bll®«=======+<br />

a: @<br />

c: @<br />

AT control


3-2 [T8H2] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

.. F07: ATF temperature is indicated in "°F" .<br />

.. F08: ATF temperature is indicated in 110 C".<br />

ATFT<br />

(F08)<br />

H3M1322A<br />

7) Measure resistance between transmission connector<br />

receptacle's terminals shown in the following table.<br />

Connector & terminal<br />

(811) No. 12 - No. 5:<br />

Function mode F07<br />

(OF)<br />

Function mode F08<br />

eC)<br />

68 20<br />

104 40<br />

140 60<br />

176 80<br />

: Is the resistance in range?<br />

Go to step BH2.<br />

Go to step BH4.<br />

(§ :<br />

Resistance (kil)<br />

2.1 - 2.9<br />

0.96 - 1.36<br />

0.49 - 0.69<br />

0.272 - 0.374<br />

80 deg C<br />

08D0387<br />

1 2 3 4<br />

5 6 7 8<br />

9 10 11 12<br />

13141516<br />

CJ<br />

'--__+oQ OI--_..J<br />

L...-____________H<br />

_<br />

3M _<br />

1 _<br />

32 ---.J<br />

BH2 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND ATF TEMPERATURE SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission <strong>and</strong> TCM.<br />

3) Measure resistance of harness between TCM <strong>and</strong><br />

transmission connector.<br />

Connector & terminal<br />

(854) No. 10 - (811) No. 5:<br />

3A : Is the resistance less than 1 O?<br />

<br />

: Go to next .<br />

(§ : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between TCM <strong>and</strong> transmission<br />

connector .<br />

.. Poor contact in TCM .<br />

.. Poor contact in transmission connector.<br />

58


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8H2] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

1 234<br />

5 6 7 8<br />

9101112<br />

131415 16<br />

CJ<br />

'---IOQ 0+----'<br />

H3M1324A<br />

Connector & terminal<br />

(856) No. 20 - (811) No. 12:<br />

: Is the resistance less than 1 O?<br />

: Go to next step 4).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TeM <strong>and</strong> transmission<br />

connector.<br />

• Poor contact in TeM.<br />

• Poor contact in transmission connector.<br />

\<br />

H3M1325A<br />

4) Measure resistance of harness between TeM connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(854) No. 10 - Chassis ground:<br />


3-2 [TSH3] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

l aH3 I CHECK INPUT SIGNAL FOR TCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connectors to TCM <strong>and</strong> transmission.<br />

3) Connect Subaru Select Monitor to data link connector.<br />

4) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

switch to ON.<br />

5) Start engine.<br />

6) Read data on Subaru Select Monitor.<br />

7) Designate mode function key.<br />

Function mode F07 or F08<br />

• F07: ATF temperature is indicated in "°F".<br />

• F08: ATF temperature is indicated in 110 C".<br />

8) ATF temperature is above 20°C (68°F) in function mode<br />

F08 (F07).<br />

OBD0384A<br />

9) Measure voltage between TCM connector terminal.<br />

Connector & terminal<br />

(854) No. 10 (+) - (856) No. 20 (-):<br />

: Is the voltage between 2.9 <strong>and</strong> 4.0 V?<br />

: Go to next step 10).<br />

(§ : Go to next


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TSH3] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

: Is the voltage between 1.0 <strong>and</strong> 1.4 V?<br />

6" : Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or contact<br />

in the TCM.<br />

(§) : Go to next .<br />

: Is the voltage between 1.0 <strong>and</strong> 1.4 V while<br />

shaking harness <strong>and</strong> connector of TCM?<br />

Cv Repair poor contact in TCM.<br />

(§) : Replace TCM.<br />

e Using Subaru Select Monitor<br />

1) Turn ignition switch to O.<br />

2) Connect connectors to T M <strong>and</strong> transmission.<br />

3) Connect Subaru Select Mo itor to data link connector.<br />

4) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

5) Warm-<strong>up</strong> the transmission until ATF temperature is<br />

above 80°C (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F), drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

6) Read data on Subaru Select Monitor.<br />

7) Designate mode function key.<br />

Function mode F07 or F08<br />

e F07: ATF temperature is indicated in "°F".<br />

e F08: ATF temperature is indicated in 110 C".<br />

ATFT<br />

1 76 deg F<br />

(F07)<br />

: Is the A TF temperature between 70 <strong>and</strong><br />

110°C (158 <strong>and</strong> 230°F).<br />

Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

@: :<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or contact<br />

in the ATF temperature sensor <strong>and</strong> transmission<br />

connector.<br />

08D0386<br />

(§) Go to next <br />

61


3-2 [T8H4] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

ATFT<br />

80 deg C<br />

(F08)<br />

: Is the A TF temperature between 70 <strong>and</strong><br />

110°C (158 <strong>and</strong> 230°F) by shaking harness<br />

<strong>and</strong> connector of TCM while monitoring the<br />

value with Subaru Select Monitor?<br />

Repair poor contact in TCM.<br />

_.<br />

Replace TCM.<br />

OBD0387<br />

8H4 CHECK ATF TEMPERATURE SENSOR<br />

(IN TRANSMISSION).<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Remove transmission connector from bracket.<br />

4) Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On A WD models, make sure that all wheels are raised<br />

off floor.<br />

5) Drain automatic transmission fluid.<br />

CAUTION:<br />

Do not drain the automatic transmission fluid until it<br />

cools down.<br />

6) Remove oil pan, <strong>and</strong> disconnect connector from ATF<br />

temperature sensor connector.<br />

7) Measure resistance between ATF temperature sensor<br />

connector <strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(A T1) No. 2 - Transmission ground:<br />

: Is the resistance between 1.5 <strong>and</strong> 4.5 Q?<br />

CY Go to step 8H5.<br />

C§V : Replace ATF temperature sensor.<br />

H3M1327A<br />

®<br />

4 3 2<br />

1<br />

1<br />

8 7 6 5<br />

1 [ 2.J.J 1.Q9<br />

,15 "':1fi3<br />

n<br />

Q<br />

<br />

H3M1328A<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

8H5 TRANSMISSION AND ATF TEMPERATURE<br />

SENSOR.<br />

1) Disconnect connector from transmission.<br />

2) Measure resistance of harness between ATF temperature<br />

sensor <strong>and</strong> transmission connector.<br />

Connector & terminal<br />

(T4) No. 12 - (A T1) No. 1:<br />

62


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TBHS] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

: Is the resistance - le s than 1 Q?<br />

CY : Go to next <br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

CD Open circuit in harness between ATF temperature sensor<br />

<strong>and</strong> transmission connector.<br />

CD Poor contact in ATF temperature sensor connector.<br />

CD Poor contact in transmission connector.<br />

AT1<br />

2 1<br />

n<br />

Q<br />

-=-----=-<br />

®<br />

4 3 2 1<br />

8 7 6 5<br />

121110<br />

1615 4<br />

H3M1329A<br />

----<br />

Connector & terminal<br />

(T4) No. 5 - (A n) No. 2:<br />

: Is the resistance less than 1 Q?<br />

G- : Go to next step 3).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

CD Open circuit in harness between ATF temperature sensor<br />

<strong>and</strong> transmission connector.<br />

CD Poor contact in ATF temperature sensor connector.<br />

CD Poor contact in transmission connector.<br />

®<br />

®<br />

H3M1330A<br />

H3M1331A<br />

3) Measure resistance of harness between transmission<br />

connector <strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(T4) No. 5 - Transmission ground:<br />

: Is the resistance more than 1 MQ?<br />

CY) : Go to next E3> .<br />

<br />

Repair short circuit in harness between ATF temperature<br />

sensor <strong>and</strong> transmission connector.<br />

Connector & terminal<br />

(T4) No. 12 - Transmission ground:<br />


3-2 [TOIO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

®<br />

r-<br />

I: TROUBLE CODE 22<br />

- MASS AIR FLOW SIGNAL -<br />

DIAGNOSIS:<br />

Input signal circuit of TCM from ECM is open or shorted.<br />

TROUBLE SYMPTOM:<br />

Excessive shift shock.<br />

®<br />

-<br />

TCM<br />

<br />

<br />

ECM<br />

'--<br />

'--<br />

®<br />

111lilI1<br />

®<br />

f"2 u"3" n.I '>16<br />

171l!I1-)J<br />

lJU<br />

l iB 119 :20 1 '717 174175<br />

4 6 4 4B 4915015115215: 415515_6151<br />

1 /2 <br />

415176 lli7817! jO 181181183<br />

L<br />

H3M1413<br />

®<br />

'/<br />

f2 56 78 L<br />

1718h9120211222312425262 12829o 1\<br />

4eI46147481490 51525354567 '\<br />

71172,374175176777E 9Boa1 82a3 ru<br />

r-.<br />

<br />

1 1 1 2 1 3 1 4 1 5 1 6 /<br />

171819110111 12<br />

/,<br />

n<br />

.. <br />

B3M0476A<br />

811 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND ECM.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from TCM <strong>and</strong> ECM.<br />

3) Measure resistance of harness between TCM <strong>and</strong> ECM<br />

connector.<br />

Connector & terminal<br />

(854) No. 9 - (884) No. 47:<br />

: Is the resistance less than 1 Q?<br />

cY : Go to next step 4).<br />

C§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

., Open circuit in harness between TCM <strong>and</strong> ECM connector<br />

.<br />

., Poor contact in TCM connector .<br />

., Poor contact in ECM connector.<br />

64


AUTOMATI / TRANSMISSION AND DIFFERENTIAL [1812] 3-2<br />

/ 8. Diagnostic Chart with Trouble Code<br />

/<br />

83M02248<br />

H3M1334A<br />

4) Measure resistance of harness between TCM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(854) No. 9 - Chassis ground:<br />


3-2 [T812] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

• Using Subaru Select Monitor<br />

1) Connect connectors to TCM <strong>and</strong> ECM.<br />

2) Turn ignition switch to OFF.<br />

3) Connect Subaru Select Monitor to data link connector.<br />

4) Start the engine, <strong>and</strong> turn Subaru Select monitor switch<br />

to ON.<br />

5) Warm-<strong>up</strong> the engine until engine coolant temperature<br />

is above 80°C (176°F).<br />

6) Engine idling.<br />

7) Read data on Subaru Select Monitor.<br />

8) Designate mode using function key.<br />

Function mode: F15<br />

• F15: Display shows mass air flow signal value sent from<br />

ECM.<br />

AFM<br />

O.6V<br />

: Is the value between 0.5 <strong>and</strong> 1.2 V in function<br />

mode F15?<br />

(FtS) 0- : Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in the TCM.<br />

(§) : Go to next .<br />

B3M0370<br />

'-----'<br />

: Is the voltage between 0.5 V <strong>and</strong> 1.2 V by<br />

shaking harness <strong>and</strong> connector of reM while<br />

monitoring the value with Subaru Select<br />

Monitor?<br />

Repair poor contact in TCM connector.<br />

Replace TCM.<br />

66


AUTOMATIC TRANSMISSION AND DiffERENTIAL [T8J1] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

J: TROUBLE CODE 23<br />

- ENGINE SPEED SIGNAL -<br />

DIAGNOSIS:<br />

Engine speed input signal circuit is open or shorted.<br />

TROUBLE SYMPTOM:<br />

/<br />

.. No lock-<strong>up</strong> (after engine warm-<strong>up</strong>) .<br />

.. AT OIL TEMP indicator remains on when vehicle speed<br />

is "0".<br />

®<br />

-<br />

r-<br />

rCM<br />

p::<br />

<br />

ECM<br />

'---<br />

---<br />

®<br />

B2M0585<br />

'--_____ _ _____ _ B 3M O 47 __ _ ---'<br />

8J1 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND ECM.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from TCM <strong>and</strong> ECM.<br />

3) Measure resistance of harness between TCM <strong>and</strong> ECM<br />

con nector.<br />

Connector & terminal<br />

(854) No. 5 - (884) No. 64:<br />

7A :3: Is the resistance less than 1 O?<br />

Cv : Go to next step 4).<br />

C§ : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between TCM <strong>and</strong> ECM connector<br />

.<br />

.. Poor contact in TCM connector .<br />

.. Poor contact in ECM connector.<br />

67


3-2 [T8J2] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

OBD0410A<br />

H3M1337A<br />

4) Measure resistance of harness between TCM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(854) No. 5 - Chassis ground:<br />

: Is the resistance more than 1 MQ?<br />

Go to step SJ2.<br />

: Repair short circuit in harness between TCM <strong>and</strong><br />

ECM connector.<br />

/ SJ2 / CHECK INPUT SIGNAL FOR TCM.<br />

1) Connect connectors to TCM <strong>and</strong> ECM.<br />

2) Turn ignition switch to ON (engine OFF).<br />

3) Measure voltage between TCM connectors.<br />

Connector & terminal<br />

(854) No. 5 (+) - (855) No. 10 (-):<br />

: Is the voltage more than 10.5 V?<br />

C : Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in the TCM.<br />

: Go to next .<br />


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TSJ2] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

• Using Subaru Select Monitor<br />

1) Connect connectors to TCM <strong>and</strong> ECM.<br />

2) Turn ignition switch to OFF.<br />

3) Connect Subaru Select Monitor to data link connector.<br />

4) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

5) Warm-<strong>up</strong> the engine until engine coolant temperature<br />

is above 80°C (176°F).<br />

6) Engine idling.<br />

7) Read on Subaru Select Monitor.<br />

8) Designate mode using function key.<br />

Function mode: F06<br />

• F06: Display shows engine speed signal value sent from<br />

ECM.<br />

: Is the revolution value the same as the<br />

tachometer reading shown on the combination<br />

meter?<br />

Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in the TCM.<br />

C§) : Go to next


3-2 [TSKO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

K: TROUBLE CODE 24<br />

- DUTY SOLENOID C -<br />

DIAGNOSIS:<br />

Output signal circuit of duty solenoid C is open or shorted.<br />

TROUBLE SYMPTOM:<br />

Excessive "braking" in tight corners.<br />

®<br />

=============®B11 ® =·<br />

======== @<br />

LJrJ<br />

<br />

Automatic transmission<br />

11121314151617181<br />

1911 01111121131141151161<br />

®<br />

11213 4<br />

516 7&<br />

9 10 11 12<br />

13 1415 16<br />

@<br />

®<br />

r=; =<br />

4 3 2 1<br />

8 7 6 5<br />

12 111 09<br />

16 15 14 13<br />

G3M0109<br />

H3M1338<br />

\ SK1 I CHECK DUTY SOLENOID C GROUND LINE. I<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Measure resistance between transmission connector<br />

<strong>and</strong> transmission ground.<br />

Connector & terminal<br />

(14) No. 4 - Chassis ground:<br />


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8K3] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

D<br />

/ SK2 / CHECK DUTY SOLENOID C.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission.<br />

3) Measure resistance between transmission connector<br />

<strong>and</strong> transmission terminals.<br />

Connector & terminal<br />

(T4) No. 11 - No. 4:<br />

: Is the resistance between 9 <strong>and</strong> 17 O?<br />

Go to step SK3.<br />

: Go to step SK5.<br />

1 2 34<br />

567 8<br />

9101112<br />

13 M 15 16<br />

B3M0230B<br />

SK3 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND TRANSMISSION.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission <strong>and</strong> TCM.<br />

3) Measure resistance of harness between TCM <strong>and</strong><br />

transmission connector.<br />

Connector & terminal<br />

(855) No. 3 - (811) No. 11:<br />

: Is the resistance less than 1 O?<br />

@: : Go to next E3> .<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between TCM <strong>and</strong> transmission<br />

connector .<br />

.. Poor contact in TCM .<br />

.. Poor contact in transmission connector.<br />

71


3-2 [TSK4] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

1 2 3 4<br />

5 6 7<br />

91011<br />

131415 ;<br />

CJ<br />

'---K> Q 01---'<br />

H3M1283A<br />

Connector & terminal<br />

(855) No. 10 - (811) No. 4:<br />

: Is the resistance less than 1 Q?<br />

CYsD : Go to next


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8K4] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1340A<br />

Connector & terminal<br />

(855) No. 3 (+ ) - No. 10 (-):<br />


3-2 [TSKS] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

4WDTY (F 13)<br />

25%<br />

H3M1341<br />

: Is the value 25% in function mode F13?<br />

(v : Go to next step 8).<br />

C§ : Go to next .<br />

: Is the value 25% by shaking harness <strong>and</strong><br />

connector of rCM while monitoring the value<br />

with Subaru Select Monitor?<br />

Repair poor contact in TCM.<br />

Replace TCM.<br />

4WDTY<br />

950/0<br />

(F13)<br />

G3M0733<br />

8) Set FWD mode.<br />

9) Throttle fully closed.<br />

: Is the value 95% in function mode F13?<br />

@ :<br />

Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or contact<br />

in the ATF temperature sensor <strong>and</strong> transmission<br />

connector.<br />

C§ : Go to next .<br />

: Is the value 95% by shaking harness <strong>and</strong><br />

connector of rCM while monitoring the value<br />

with Subaru Select Monitor?<br />

Repair poor contact in TCM.<br />

Replace TCM.<br />

8K5 CHECK DUTY SOLENOID C<br />

(IN TRANSMISSION).<br />

1) Turn ignition switch to OFF.<br />

2) Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On AWD models, make sure that all wheels are raised<br />

off floor.<br />

3) Drain automatic transmission fluid.<br />

CAUTION:<br />

Do not drain the automatic transmission fluid until it<br />

cools down.<br />

4) Remove extension case, <strong>and</strong> disconnect connector<br />

from duty solenoid C.<br />

< Ref. to 3-2 [W6AO]. ><br />

74


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [lSK6] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

5) Measure resistance between duty solenoid C connector<br />

<strong>and</strong> transmission ground.<br />


3-2 [T8l0] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

@<br />

l: TROUBLE CODE 25<br />

- TORQUE CONTROL SIGNAL -<br />

DIAGNOSIS:<br />

• Torq ue control signal is not emitted from TCM .<br />

• The signal circuit is open or shorted.<br />

TROUBLE SYMPTOM:<br />

Excessive shift shock.<br />

@<br />

,...-----...--- ---.,..----,<br />

ECM B-----8<br />

TCM<br />

i ru 3 4 U 5 6 U 7 8 <br />

1718 1920 2122 23 24 25 26 27 28 29 30 <br />

45 46 4748 49 50 5152 53 54 55 5657<br />

71 72 73 74 75 76 77 78 79 80 81 82 83<br />

L<br />

L<br />

B2M0598<br />

'/<br />

12l 34 56 7 8 Lrl<br />

1718 920 21222324252E 8129O ,\<br />

4f4647481490 5Hi253 455156157 '\<br />

71 2 3 4175 67 L 7f 9 081 82a3 h.<br />

'-J'-<br />

rB84' I <br />

<br />

n i=i n<br />

n 91101111121131141151161<br />

1 1 2131 41516171 8 1<br />

Oj----78A<br />

8L1 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND ECM.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connectors from TCM <strong>and</strong> ECM.<br />

3) Measure resistance of harness between TCM <strong>and</strong> ECM<br />

connector.<br />

Connector & terminal<br />

(855) No. 16 - (884) No. 79:<br />

: Is the resistance less than 1 Q?<br />

Cv : Go to next step 4).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TCM <strong>and</strong> ECM connector.<br />

• Poor contact in TCM connector.<br />

• Poor contact in ECM connector.<br />

76


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8l2] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

B3M0235B<br />

H3M1347A<br />

4) Measure resistance of harness between TCM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(855) No. 16 - Chassis ground:<br />


3-2 [l8MO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

M: TROUBLE CODE 31<br />

- THROTTLE POSITION SENSOR -<br />

DIANOSIS:<br />

Input signal circuit of throttle position sensor is open or<br />

shorted.<br />

TROUBLE SYMPTOM:<br />

Shift point too high or too low; engine brake not effected<br />

in "3" range: excessive shift shock; excessive tight corner<br />

"braking".<br />

a<br />

a<br />

®<br />

®®<br />

<br />

<br />

®<br />

IE)<br />

m<br />

c: @ a:@<br />

1;1lmlftIBI<br />

H3M1348<br />

78


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TBM2] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

@<br />

---J;:i;1111<br />

H3M1349A<br />

1 8M1 I CHECK THROTTLE POSITION SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from throttle position sensor.<br />

3) Measure resistance between throttle position sensor<br />

connector receptacle's terminals.<br />

Terminals<br />

(E13) No. 1 - No. 2:<br />

: Is the resistance between 0.3 <strong>and</strong> 0.7 ko.?<br />

: Go to next E3> .<br />

: Replace throttle position sensor.<br />

@<br />

""---i31;1111<br />

Terminals<br />

(E13) No. 1 - No. 3:<br />

Ec3> : Is the resistance between 3.5 <strong>and</strong> 6.5 ko.?<br />

@fD Go to step 8M2.<br />

: Replace thrttle position sensor.<br />

CJ<br />

'---+0 Q o+--<br />

H3M1350A<br />

H3M1351A<br />

8M2 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND THROTTLE POSITION SENSOR.<br />

1) Disconnect connector from TeM.<br />

2) Measure resistance of harness between TeM <strong>and</strong><br />

throttle position sensor connector.<br />

Connector & terminal<br />

(854) No. 8 - (E13) No. 2:<br />

C€c3> : Is the resistance less than 1 o.?<br />

<br />

C§) :<br />

: Go to next C€3> .<br />

Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TeM <strong>and</strong> throttle position<br />

sensor.<br />

• Poor contact in TeM connector.<br />

• Poor contact in throttle position sensor connector.<br />

• Poor contact in co<strong>up</strong>ling connector (821).<br />

79


3-2 [18M3] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

H3M1352A<br />

--------<br />

Connector & terminal<br />

(856) No. 19 - (E13) No. 3:<br />

: Is the resistance less than 1 Q?<br />

@ : Go to next step 3).<br />

C§ : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Open circuit in harness between TCM <strong>and</strong> throttle position<br />

sensor.<br />

• Poor contact in TCM connector.<br />

• Poor contact in throttle position sensor connector.<br />

• Poor contact in co<strong>up</strong>ling connector (B21).<br />

H3M1353A<br />

3) Measure resistance of harness between TCM connector<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(854) No. 8 - Chassis ground:<br />

: Is the resistance more than 1 MQ?<br />

Cv : Go to next c€3> .<br />

C§ : Repair short circuit in harness between TCM <strong>and</strong><br />

throttle position sensor.<br />

Connector & terminal<br />

(856) No. 19 - Chassis ground:<br />

c3> : Is the resistance more than 1 MQ?<br />

Go to step 8M3.<br />

C§ Repair short circuit in harness between TCM <strong>and</strong><br />

throttle position sensor.<br />

H3M1354A<br />

LI71<br />

1 1 1 2 1 3 1 4 1 5 1 6 1<br />

1 718191101111121<br />

rf "3'4Tu 5 6 LI 7 8<br />

17 1819202122123 24: 5261272829301 <br />

456474849150 51 '53154 5556571<br />

71 7273747517677 17918081 82 831<br />

'-<br />

FI<br />

---IO- H3M1355A<br />

8M3 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND ECM.<br />

1) Disconnect connector from ECM.<br />

2) Measure resistance of harness between TCM <strong>and</strong> ECM<br />

connector.<br />

Connector & terminal<br />

(854) No. 8 - (884) No. 6:<br />

80


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TSM4] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

: Is the resistance less than 1 O?<br />

(V : Go to next .<br />

C§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

CD Open circuit in harness between TCM <strong>and</strong> ECM.<br />

CD Poor contact in TCM connector.<br />

CD Poor contact in ECM connector.<br />

<br />

uft<br />

1112 1 31 4 1 5 1 6 \ 71 8191101<br />

111112113114l15116\17118<br />

rf "34"'Jr"'T""::""<br />

5 '-=-6""'U 7 8<br />

17 18 19202122123242f 261272829 301 <br />

454647 349150 51 5253154 Sf 56571<br />

71 7273 75176 777879180 81 82 831<br />

n<br />

'--__toO 0;-----'<br />

--=-<br />

L-<br />

H3M1356A<br />

Connector & terminal<br />

(856) No. 19 - (884) No. 21:<br />


3-2 [TSM4] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

D<br />

__ --+8- VroCfI----'<br />

OBD0503A<br />

Connector & terminal<br />

(854) No. 8 (+) - No. 7 (-):<br />

: Is the voltage between 4.3 <strong>and</strong> 4.9 V with<br />

throttle fully open?<br />

cy : Go to step 8M5.<br />

C§) : Go to next .<br />

: Is the voltage between 4.3 <strong>and</strong> 4.9 V while<br />

shaking harness <strong>and</strong> connector of rCM?<br />

cy Repair poor contact in TCM.<br />

C§) Replace TCM .<br />

• Using Subaru Select Monitor<br />

1) Connect connectors to TCM, throttle position sensor<br />

<strong>and</strong> ECM.<br />

2) Connect Subaru Select Monitor to data link connector.<br />

3) Turn ignition switch to ON (engine OFF).<br />

4) Turn Subaru Select Monitor switch to ON.<br />

5) Throttle fully closed.<br />

6) Read data on Subaru Select Monitor.<br />

7) Designate m.ode using function key.<br />

Function mode FOg<br />

• FOg: Throttle position sensor input signal is indicated.<br />

THV (F 09)<br />

0.5V<br />

H3M1357<br />

cy<br />

C§) :<br />

: Is the value voltage between 0.3 <strong>and</strong> 0.7 V in<br />

function mode F09?<br />

: Go to next step 8).<br />

C§) : Go to next E3:> .<br />

: Is the voltage between 0.3 <strong>and</strong> 0.7 V by shaking<br />

harness <strong>and</strong> connector of rCM?<br />

Repair poor contact in TCM.<br />

Replace TCM.<br />

82


...<br />

AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8MS] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

THV<br />

4.6V<br />

(F09)<br />

B3M0383<br />

8) Throttle fully open.<br />

: Is the value voltage between 4.3 <strong>and</strong> 4.9 V in<br />

function model F09?<br />

NOTE:<br />

Must be changed correspondingly with accelerator pedal<br />

operation (from "released" to "depressed" position).<br />

@ : Go to step 8MS.<br />

@) : Go to next .<br />


3-2 [T8MS] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

: Is the value voltage between 5.02 <strong>and</strong> 5.22 V<br />

in function mode F14?<br />

Cv : Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in TCM.<br />

: Is the voltage between 5.02 <strong>and</strong> 5.22 V by<br />

shaking harness <strong>and</strong> connector of reM?<br />

Repair poor contact in TCM.<br />

Replace TCM.<br />

84


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8N1] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

N: TROUBLE CODE 32<br />

- VEHICLE SPEED SENSOR 1 -<br />

DIAGNOSIS:<br />

Input signal circuit of TeM is open or shorted.<br />

TROUBLE SYMPTOM:<br />

No lock-<strong>up</strong> or excessive tight corner "braking".<br />

® ® ®<br />

r----------------------H<br />

reM<br />

®<br />

111WI41<br />

1 2 13 14<br />

15 678<br />

9 0 11112<br />

13 14 15 16<br />

D<br />

.Q<br />

I SN1 I CHECK VEHICLE SPEED SENSOR 1.<br />

1) Turn ignition switch to OFF .<br />

2) Disconnect connector from transmission.<br />

3) Measure resistance between transmission connector<br />

receptacle's terminals.<br />

Connector & terminal<br />

(T4) No. 16 - No. 9:<br />

S : .Is the resistance between 450 <strong>and</strong> 720 O?<br />

cY : Go to step SN2.<br />

:<br />

Replace vehicle speed sensor 1 connector.<br />

H3M1359<br />

85


3-2 [T8N2] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

<br />

854<br />

1 2 3 4<br />

5 6 7 8 ,.,<br />

910 11 12 1 1 1 2 1 3141 5 161<br />

314 1516 1718191101111121<br />

n<br />

Q<br />

-"-----"-<br />

H3M1360A<br />

8N2<br />

CHECK HARNESS BETWEEN TCM AND<br />

TRANSMISSION CONNECTOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from transmission <strong>and</strong> TeM.<br />

3) Measuce resistance of harness between TeM <strong>and</strong><br />

transmission connector.<br />

Connector & terminal<br />

(854) No. 12 - (811) No. 16:<br />

C€HC3> : Is the resistance less than 1 O?<br />

C€ : Go to next E3> .<br />

(§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between TeM <strong>and</strong> transmission<br />

connector .<br />

.. Poor contact in TeM .<br />

.. Poor contact in transmission.<br />

1 2 3 4 .854<br />

5 6 7 8 ,.,<br />

910 11 12 11 12131415161<br />

1 3 14 1516 1718191101111121<br />

n<br />

Q<br />

'-"--"-<br />

H3M1361A<br />

Connector & terminal<br />

(854) No. 7 - (811) No. 9:<br />

C€3> : Is the resistance less than 1 O?<br />

C€ : G6 to next- C€3> .<br />

(§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

.. Open circuit in harness between TeM <strong>and</strong> transmission<br />

connector.<br />

.. Poor contact in TeM .<br />

.. Poor contact in transmission .<br />

.. Poor contact in shield joint connector (853).<br />

Connector & terminal<br />

(854) No. 7 - Chassis ground:<br />

C€3> : Is the resistance more than 1 MO?<br />

Cvs) : Go to next C€H3> .<br />

(§) : Repair short circuit in harness between TeM <strong>and</strong><br />

transmission connector.<br />

H3M1362A<br />

86


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [l8N3] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

Connector & terminal<br />

(854) No. 12 - Chassis ground:<br />

S : Is the resistance more than 1 MO.?<br />

Go to step aN3.<br />

: Repair short circuit in harness between TCM <strong>and</strong><br />

transmission connector.<br />

H3M1363A<br />

l aN3 I CHECK INPUT SIGNAL FOR TCM.<br />

1) Turn ignition switch to OFF.<br />

2) ConnE?ct connectors to TCM <strong>and</strong> transmission.<br />

3) Lift-<strong>up</strong> or raise the vehicle <strong>and</strong> place safety st<strong>and</strong>s.<br />

CAUTION:<br />

On AWe models, raise all wheels off floor.<br />

4) Start the engine <strong>and</strong> set vehicle in 20 km/h (12 m/h)<br />

condition.<br />

OBD0396A<br />

5) Measure voltage between TCM connector terminals.<br />

Connector & terminal<br />

(854) No. 12 (+) - No. 7 (-):<br />

: Is the voltage more than AC 1 V?<br />

Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

:<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in the TCM.<br />

: Go to next .<br />

: Is the voltage more than AC 1 V while shaking<br />

harness <strong>and</strong> connector of rCM?<br />

6i" : Repair poor contact in TCM.<br />

: Replace TCM.<br />

NOTE:<br />

The speed difference between front <strong>and</strong> rear wheels may<br />

light the ABS warning light, but this indicates no malfunction.<br />

When AT control diagnosis is finished, perform the<br />

ABS memory clearance procedure of on-board diagnostics<br />

system. < Ref. to 4-4 [T602] or [T9JO]. ><br />

87


3-2 [l8N3] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

• Using Subaru Select Monitor<br />

1) Turn ignition switch to OFF.<br />

2) Connect connectors to TCM <strong>and</strong> transmission.<br />

3) Connect Subaru Select Monitor to data link connector.<br />

4) Lift-<strong>up</strong> or raise the vehicle <strong>and</strong> place safety st<strong>and</strong>s.<br />

CAUTION:<br />

On AWD models, raise all wheels off floor.<br />

5) Turn ignition switch to ON <strong>and</strong> turn Subaru Select<br />

Monitor switch to ON.<br />

6) Start the engine.<br />

7) Read data on Subaru Select Monitor.<br />

8) Designate mode using function key.<br />

Function mode F02 or F03<br />

• F02: Compare speedometer with Subaru Select Monitor<br />

indications.<br />

• F02: Vehicle speed is indicated in "m/h".<br />

• F03: Compare speedometer with Subaru Select Monitor<br />

indications.<br />

• F03: Vehicle speed is indicated in "km/h".<br />

88


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T8N3] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

VSPI<br />

18 m/h<br />

VSP I<br />

15 kmlh<br />

(F02)<br />

(F03)<br />

G3M0725<br />

OBD0399<br />

L-_____________---'<br />

: Are Select Monitor indications noted anywhere<br />

between vehicle speeds listed under<br />

the F02 <strong>and</strong>/or F03 function modes, <strong>and</strong><br />

speedometer indications? Refer to the table<br />

below.<br />

Speedometer<br />

(in combination meter)<br />

Function mode F02<br />

Function mode F03<br />

20 (m/h or km/h) 19 - 22 (m/h) 18 - 23 (km/h)<br />

40 (m/h or km/h) 39 - 42 (m/h) 38 - 43 (km/h)<br />

60 (m/h or km/h) 58 - 62 (m/h) 58 - 63 (km/h)<br />

C Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in the TCM.<br />

GV : Go to next <br />

• Using Oscilloscope<br />

1) Turn ignition switch to .oFF.<br />

2) Connect connectors to TCM <strong>and</strong> transmission.<br />

3) Lift-<strong>up</strong> or raise the vehicle <strong>and</strong> place safety st<strong>and</strong>s.<br />

CAUTION:<br />

On AWD models, raise all wheels off floor.<br />

@)<br />

,-,<br />

1615141312 1 1 1<br />

11211111019 18 I 71<br />

~<br />

1m 01<br />

4) Set oscilloscope to TCM connector terminals.<br />

Position prove; (854) No. 12<br />

Earth lead; (854) No. 7<br />

5) Start the engine <strong>and</strong> set vehicle in 20 km/h (12 m/h)<br />

condition.<br />

6) Measure signal voltage indicated on oscilloscope.<br />

B3M0243B<br />

89


3-2 [TSN3] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

ov<br />

1\ (\1 1\1(\ 1\/\ n 1\<br />

IV \ V I \ I \ 1\1<br />

r-f--<br />

-_.<br />

83M0244A<br />

: Is the signal voltage more than AC 1 V?<br />

: Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in the TeM.<br />

(§) : Go to next .<br />

: Is the voltage more than AC 1 V by shaking<br />

harness <strong>and</strong> connector of rCM while monitoring<br />

the value with oscilloscope?<br />

@: : Repair poor contact in TeM.<br />

(§) : Replace TeM.<br />

NOTE:<br />

The speed difference between front <strong>and</strong> rear wheels may<br />

light the ASS warning light, but this indicates no malfunction.<br />

When AT control diagnosis is finished, perform the<br />

ASS memory clearance procedure of on-board diagnostics<br />

system. < Ref. to 4-4 [T602] or [T9JO]. ><br />

90


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [1801] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

0: TROUBLE CODE 33<br />

- VEHICLE SPEED SENSOR 2 -<br />

DIAGNOSIS:<br />

• The vehicle speed signal is abnormal.<br />

• The circuit in combination meter is faulty.<br />

• The harness connector between TCM <strong>and</strong> vehicle<br />

speed sensor is in short or open.<br />

TROUBLE SYMPTOM:<br />

• Erroneous idling.<br />

• Engine stalls.<br />

• Poor driving performance.<br />

Combination meter<br />

Veh icle speed<br />

sensor 2<br />

E<br />

®<br />

1 1 12131415161_1101111121131141151161<br />

H3M1365<br />

CHECK OPERATION OF SPEEDOMETER.<br />

: Does speedometer operate normally?<br />

CS§D Go to step 802 .<br />

. @) : Check speedometer. < Ref. to 6-2 [K2AO]. ><br />

91


3-2 [T802] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

e02 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND COMBINATION METER.<br />

1) Turn ignition switch to OFF.<br />

2) Remove combination meter.<br />

®<br />

1 1 1 2 1 3 1 4 1s 16 1 # 110111 ft 2ft 311411S1161<br />

0<br />

....;8<br />

®<br />

r--1<br />

11 I 2 I 31 4 IS I S I 71 819110<br />

11111211311411S116117118119120<br />

H3M1366A<br />

3) Disconnect connectors from TCM <strong>and</strong> combination<br />

meter.<br />

4) Measure resistance of harness between TCM <strong>and</strong> combination<br />

meter connector.<br />

Connector & terminal<br />

(856) No. 11 - (i12) No. 8:<br />

: Is the resistance less than 1 Q?<br />


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [1803] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

H3""68A<br />

H2M1427<br />

5) Start the engine, <strong>and</strong> set vehicle in 10 km/h (6 m/h).<br />

6) Measure voltage between TCM connector terminals.<br />

Connector & terminal<br />

(856) No. 11 (+) - (855) No. 10 (-):<br />

: Is the voltage less than 1 V +-+ more than 4<br />

V?<br />

C) : Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in the TCM.<br />

<br />

Is the voltage changing less than 1 V +-+ more<br />

than 4 V while shaking harness <strong>and</strong> connector of<br />

TCM?<br />

NOTE:<br />

The speed difference between front <strong>and</strong> rear wheels may<br />

light the ASS warning light, but this indicates no malfunction.<br />

When AT control diagnosis is finished, perform the<br />

ASS memory clearance procedure of on-board diagnostics<br />

system. < Ref. to 4-4 [T6D2] or [T9JO]. ><br />

• Using Subaru Select Monitor<br />

1) Turn ignition switch to OFF.<br />

2) Connect connectors to TCM <strong>and</strong> combination meter.<br />

3) Install combination meter.<br />

4) Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On AWe models, make sure that all wheels are raised<br />

off floor.<br />

5) Connect Subaru Select Monitor to data link connector.<br />

6) Turn ignition switch to ON <strong>and</strong> Subaru Select Monitor<br />

switch to ON.<br />

7) Start the engine, <strong>and</strong> drive all wheels.<br />

8) Read data on Subaru Select Monitor.<br />

9) DeSignate mode using function key.<br />

Function mode F04 or F05<br />

• F04: Compare speedometer with Subaru Select Monitor<br />

indications.<br />

• F04: Vehicle speed is indicated in "m/h".<br />

• F05: Compare speedometer with Subaru Select Monitor<br />

indications.<br />

• F05: Vehicle speed is indicated in "km/h".<br />

93


3-2 [TS03] AUTOMATIC TRANSMISSION ND DIFFERENTIAL<br />

8. Diagnostic Chart with Trouble Code<br />

VSP2 (F04)<br />

12 m/h<br />

VSP2<br />

G3M0726<br />

(F05)<br />

lOkmlh<br />

83M0384<br />

: Are Select Monitor indications noted anywhere<br />

between vehicle speeds listed under<br />

the F04 <strong>and</strong>lor F05 function modes, <strong>and</strong><br />

speedometer indications? Refer to the fable<br />

below.<br />

Speedometer<br />

(in combination meter)<br />

Funcfion mode F04<br />

Function mode F05<br />

20 (m/h or km/h) 19 - 22 (m/h) 18 - 23 (km/h)<br />

40 (m/h or km/h) 39 - 42 (m/h) 38 - 43 (km/h)<br />

60 (m/h or km/h) 58 - 62 (m/h) 58 - 63 (km/h)<br />

<br />

.. Using Oscilloscope<br />

1) Turn ignition switch to OFF.<br />

2) Connect connectors to TCM <strong>and</strong> combination meter.<br />

3) Install combination meter.<br />

4) Lift-<strong>up</strong> or raise the vehicle <strong>and</strong> place safety st<strong>and</strong>s.<br />

CAUTION:<br />

On AWe models, raise all wheels off floor.<br />

5) Set oscilloscope to TCM connector terminals.<br />

Positive prove; (856) No. 11<br />

Earth lead; (855) No. 10<br />

6) Start the engine.<br />

7) Shift on the gear position, <strong>and</strong> keep the vehicle speed<br />

at constant.<br />

H3M1369A<br />

94


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [TS03] 3-2<br />

8. Diagnostic Chart with Trouble Code<br />

,.f...-<br />

J<br />

f.. w<br />

I<br />

ir.:":" h.<br />

I I!V I<br />

G2M0931<br />

8) Measure ignal voltage indicated on oscilloscope.<br />

E3.> : Is the voltage more than AC 2 V?<br />

NOTE:<br />

If vehicle speed increases, the width of amplitude (W)<br />

decreases.<br />

@: : Even if "AT OIL TEMP" lights <strong>up</strong>, the circuit has<br />

returned to a normal condition at this time. A<br />

temporary poor contact of the connector or harness<br />

may be the cause. Repair harness or connector<br />

in the TeM.<br />

: Go to next .<br />

<br />

95


3-2 [T9AO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

9. Diagnostic Chart with Select Monitor<br />

A: BASIC DIAGNOSTIC CHART<br />

If no trouble codes appear in the on-board diagnostics<br />

operation (although problems have occurred or are<br />

occurring), measure performance characteristics of<br />

sensors, actuators, etc., in the "F" mode (select monitor<br />

function), <strong>and</strong> compare with the "basic data" to determine<br />

the cause of problems.<br />

1) Trouble occurs.<br />

2) No trouble codes appear in on-board diagnostics<br />

operation.<br />

3) Measure each item in select mode function.<br />

4) Compare measured values with basic data.<br />

5) Determine item which is outside basic data specifications.<br />

6) Check sensor <strong>and</strong> actuator affected.<br />

B: LIST OF OUTPUT MODES<br />

1. FUNCTION MODE<br />

Mode Contents Abbr.<br />

FOO Mode display<br />

-<br />

F01 Battery voltage VB<br />

F02 Vehicle speed sensor 1 VSP1<br />

F03 Vehicle speed sensor 1 VSP1<br />

F04 Vehicle speed sensor 2 VSP2<br />

F05 Vehicle speed sensor 2 VSP2<br />

F06 Engine speed signal EREV<br />

F07 ATF temperature sensor ATFT<br />

F08 ATF temperature sensor ATFT<br />

F09 Throttle position sensor THV<br />

F10 Gear position GEAR<br />

F11 Line pressure duty PLDTY<br />

F12 Lock-<strong>up</strong> duty LUDTY<br />

F13 AWD duty 4WDTY<br />

F14<br />

Throttle position sensor<br />

power s<strong>up</strong>ply<br />

THVCC<br />

F15 Mass air flow signal AFM<br />

Unit<br />

Contents of display<br />

-<br />

AT or EGI mode (when monitor is connected.)<br />

V Battery voltage applied to control unit.<br />

m/h Vehicle speed (miles/h) sent from vehicle speed sensor 1.<br />

km/h Vehicle speed (km/h) sent from vehicle speed sensor 1.<br />

m/h Vehicle speed (miles/h) sent from vehicle speed sensor 2.<br />

km/h Vehicle speed (km/h) sent from vehicle speed sensor 2.<br />

rpm Engine speed sent from ECM.<br />

OF ATF temperature (OF) sent from ATF temperature sensor.<br />

°C ATF temperature eC) sent from ATF temperature sensor.<br />

V Voltage sent from throttle pOSition sensor.<br />

-<br />

Transmission gear position<br />

% Duty ratio flowing through duty solenoid A.<br />

%. Duty ratio flowing through duty solenoid B.<br />

% Duty ratio flowing through duty solenoid C.<br />

V Power s<strong>up</strong>ply voltage to throttle position sensor<br />

V Output voltage from air flow sensor<br />

Page<br />

98<br />

98<br />

99<br />

99<br />

101<br />

101<br />

102<br />

103<br />

103<br />

105<br />

106<br />

107<br />

110<br />

113<br />

117<br />

118<br />

96


Mode<br />

/<br />

FAO<br />

FA1<br />

.<br />

LED No.<br />

1<br />

2*<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8*<br />

9<br />

10<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

*: LED Nos. 2 <strong>and</strong> 8 cannot be turned on.<br />

AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9B3] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

2. ON OFF SIGNAL LIST<br />

Signal name Display LED "ON" requirements Page<br />

FWD switch FF When fuse is installed in FWD switch. 121<br />

Kick-down switch KD<br />

- -<br />

- - - -<br />

- - - -<br />

Brake switch BR When brake switch is turned ON.<br />

-<br />

ABS switch AB When ABS signal is entered.<br />

-<br />

Cruise control set CR When cruise control is set.<br />

-<br />

Power switch PW<br />

- -<br />

- - - -<br />

- - - -<br />

PIN range switch NP When P or N range is selected.<br />

-<br />

R range switch RR When R range is selected:<br />

-<br />

D range switch RD When D range is selected.<br />

-<br />

3 range switch R3 When 3 range is selected.<br />

-<br />

2 range switch R2 When 2 range is selected.<br />

-<br />

1 range switch R1 When 1 range is selected.<br />

-<br />

Diagnosis switch SS When diagnosis switch is turned ON. 127<br />

- - - -<br />

- - - -<br />

- - - -<br />

3. DIAGNOSIS MODE<br />

Mode Contents Abbr. Contents of display<br />

FBO<br />

FB1<br />

On-board<br />

diagnostics<br />

On-board<br />

diagnostics<br />

DIAG.U<br />

DIAG.M<br />

Current trouble code determined by on-board diagnostics.<br />

Previous trouble code stored in memory by on-board<br />

diagnostics.<br />

FCO Back-<strong>up</strong> clear<br />

-<br />

Function of clearing trouble code stored in memory.<br />

97


3-2 [T9CO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

E-4AT<br />

4WD<br />

(FOD)<br />

1997<br />

C: MODE FOO - MODE DISPLAY _.<br />

SPECifiED DATA:<br />

Data at the left should be indicated.<br />

H3M1385<br />

Probable cause (if outside "specified data")<br />

1. Communication failure<br />

(No communication method can be confirmed<br />

with power ON.)<br />

(1) Check loose or poor connectors, or<br />

short circuit.<br />

(2) Check type of cartridge.<br />

.<br />

2. Vehicle types cannot be identified (due 10<br />

communication failure).<br />

Check improper cartridge.<br />

Replace with proper one.<br />

VB<br />

12 V<br />

(F01)<br />

D: MODE F01 - BATTERY VOLTAGE (VB) -<br />

CONDITION:<br />

• Ignition switch ON<br />

• Engine idling after warm-<strong>up</strong><br />

SPECifiED DATA:<br />

VB: 10 - 16 V<br />

G3M0724<br />

11. Battery II----i Check battery voltage <strong>and</strong> specific gravity of<br />

'-----------------'<br />

electrolyte.<br />

1 2. Charging system I<br />

(1) Measure regulating voltage under no loads.<br />

(2) Check generator (as a single unit).<br />

98


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9EO] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

E: MODE F02 OR FOa<br />

- CHECK VEHICLE SPEED SENSOR 1 -<br />

1) Turn ignition switch to OFF.<br />

2) Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On A WD models, make sure that aU wheels are raised<br />

off floor.<br />

3) Connect Subaru Select Monitor to data link connector.<br />

4) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

5) Read data on Subaru Select Monitor.<br />

6) Designate mode using function key.<br />

Function mode: F02 or F03<br />

• F02: Compare speedometer with Subaru Select Monitor<br />

indications.<br />

• F02: Vehicle speed is indicated in "m/h".<br />

• F03: Compare speedometer with Subaru Select Monitor<br />

indications.<br />

• F03: Vehicle speed is indicated in "km/h".<br />

VSPI<br />

VSPI<br />

(F02)<br />

18 m/h<br />

(F03)<br />

15 km/h<br />

G3M0725<br />

: Are Select Monitor indications noted anywhere<br />

between vehicle speeds listed under<br />

the F02 <strong>and</strong>/or F03 function modes, <strong>and</strong><br />

speedometer indications? Refer to the table<br />

below.<br />

Speedometer<br />

(in combination meter)<br />

C<br />

Function mode F02<br />

Function mode F03<br />

20 (m/h or km/h) 19 - 22 (m/h) 18 - 23 (km/h)<br />

40 (m/h or km/h) 39 - 42 (m/h) 38 - 43 (km/h)<br />

60 (m/h or km/h) 58 - 62 (m/h) 58 - 63 (km/h)<br />

: Go to step MODE F04 or F05.<br />

(§) : Check vehicle speed sensor 1 circuit.<br />

NOTE:<br />

• For the diagnostics procedure on vehicle speed sensor<br />

1 circuit, refer to 3-2 [T8NO].<br />

08D0399<br />

99


3-2 [T9EO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

• The speed difference between front <strong>and</strong> rear wheels<br />

may light the ABS warning light, but this indicates no<br />

malfunction. When AT control diagnosis is finished, perform<br />

the ABS memory clearance procedure of on-board<br />

diagnostics system. < Ref. to 4-4 [T602] or [T9JO]. ><br />

100


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9FO] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

F: MODE F04 OR F05<br />

- CHECK VEHICLE SPEED SENSOR 2 -<br />

1) Turn ignition switch to OFF.<br />

2) .<br />

Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On Awe models, make sure that all wheels are raised<br />

off floor.<br />

3) Connect Subaru Select Monitor to data link connector.<br />

4) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

5) Read data on Subaru Select Monitor.<br />

6) Designate mode using function key.<br />

Function mode: F04 or F05<br />

• F04: Compare speedometer with Subaru Select Monitor<br />

indications.<br />

• F04: Vehicle speed is indicated in "m/h".<br />

• F05: Compare speedometer with Subaru Select Monitor<br />

indications.<br />

• F05: Vehicle speed is indicated in "km/h".<br />

. VSP2 (F04)<br />

12 m/h<br />

VSP2<br />

(F05)<br />

lOkmlh<br />

G3M0726<br />

B3M0384<br />

: Are Select Monitor indications noted anywhere<br />

between vehicle speeds listed under<br />

the F04 <strong>and</strong>/or F05 function modes, <strong>and</strong><br />

speedometer indications? Refer to the table<br />

below.<br />

Speedometer<br />

(in combination meter)<br />

cy<br />

Function mode F04<br />

Function mode F05<br />

20 (m/h or km/h) 19 - 22 (m/h) 18 - 23 (km/h)<br />

40 (m/h or km/h) 39 - 42 (m/h) 38 - 43 (km/h)<br />

60 (m/h or km/h) 58 - 62 (m/h) 58 - 63 (km/h)<br />

: Go to step MODE F06.<br />

: Check vehicle speed sensor 2 circuit.<br />

NOTE:<br />

• For the diagnostics procedure on vehicle speed sensor<br />

2 circuit, refer to 3-2 [T800].<br />

• The speed difference between front <strong>and</strong> rear wheels<br />

may light the ABS warning light, but this indicates no<br />

malfunction. When AT control diagnosis is finished, perform<br />

the ABS memory clearance procedure of on-board<br />

diagnostics system. < Ref. to 4-4 [T6D2] or [T9JO]. ><br />

101


3-2 [T9GO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

G: MODE FOG<br />

- CHECK ENGINE SPEED SIGNAL -<br />

1) Turn ignition switch to OFF.<br />

2) Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On AWD models, make sure that all wheels are raised<br />

off floor.<br />

3) Attach the pick<strong>up</strong> sensor on tachometer (secondary<br />

pick<strong>up</strong> type) to #1 cylinder spark plug cord (without<br />

tachometer models) .<br />

4) Turn AIC switch to OFF (with AIC models).<br />

EREV (F06)<br />

1,500 rpm<br />

G3M0727<br />

5) Connect Subaru Select Monitor to data link connector.<br />

6) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

7) Warm-<strong>up</strong> the engine until engine coolant temperature<br />

is above 80°C (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F), drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

8) Read data on Subaru Select Monitor.<br />

9) Designate mode using function key.<br />

Function mode: F06<br />

• F06: Engine revolution is indicated in "rpm".<br />

: Is the revolution in function mode FOG <strong>and</strong><br />

tachometer within the specifications shown in<br />

the following table?<br />

Tachometer<br />

(in combination meter)<br />

Idling<br />

Function mode F06<br />

600 - 800 rpm<br />

1,000 rpm 925 - 1,075 rpm<br />

2,000 rpm 1,890 - 2,145 rpm<br />

c : Go to step MODE F07.<br />

(§) . : Check engine speed signal circuit.<br />

NOTE:<br />

• For the diagnostics procedure on engine speed signal<br />

circuit, refer to 3-2 [T8JO].<br />

• The speed difference between front <strong>and</strong> rear wheels<br />

may light the ABS warning light, but this indicates no<br />

malfunction. When AT control diagnosis is finished, perform<br />

the ABS memory clearance procedure of on-board<br />

diagnostics system. < Ref. to 4-4 [T6D2] or [T9JO]. ><br />

102


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9HO] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

H: MODE F07 OR FOa<br />

- CHECK ATF TEMPERATURE SENSOR -<br />

1) Turn ignition switch to OFF.<br />

2) Start engine.<br />

: Does the A T OIL TEMP wa,ming light remain<br />

on 2 seconds after the engine has been<br />

started?<br />

Go to next step 3).<br />

Check ATF temperature sensor <strong>and</strong> combination<br />

meter circuit.<br />

NOTE:<br />

For the diagnostics procedure on ATF temperature sensor<br />

<strong>and</strong> combination meter circuit, refer to 3-2 [TBHO].<br />

( OBI\<br />

Data link connector<br />

for Subaru select monitor <strong>and</strong><br />

,<br />

I<br />

I<br />

(<br />

Data link connector<br />

for Subaru select<br />

6Z/)<br />

'/ / H2M1 181A<br />

3) Turn ignition switch to OFF.<br />

4) Connect Subaru Select Monitor to data link connector.<br />

5) Turn ignition switch to ON (engine OFF).<br />

6) Turn Subaru Select Monitor switch to ON . .<br />

7) Start engine.<br />

B) Read data on Subaru Select Monitor.<br />

g) Designate mode using function key.<br />

Function mode: F07 or FOB<br />

CD F07: ATF temperature is indicated in "oF".<br />

CD FOB: ATF temperature is indicated in "oC".<br />

1 0) Warm-<strong>up</strong> the transmission until ATF temperature is<br />

above BO°C (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F), drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

ATFT<br />

1 76 deg F<br />

(F07)<br />

0800386<br />

11) Turn ignition switch to OFF.<br />

: Does the A TF temperature change from<br />

176°F (BO°C)?<br />

Go to step MODE FOg.<br />

:<br />

(§) :<br />

Check ATF temperature sensor circuit.<br />

NOTE:<br />

For the diagnostics procedure on ATF temperature sensor<br />

circuit, refer to 3-2 [TBHO].<br />

103


3-2 [T9HO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

ATFT<br />

(F08)<br />

80 deg C<br />

08D0387<br />

104


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T91O] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

THV<br />

O.5V<br />

( F 09)<br />

H3M1.357<br />

I: MODE FOg<br />

- CHECK THROTTLE POSITION SENSOR -<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor to data link connector.<br />

3) Turn ignition switch to ON.<br />

4) Turn Subaru Select Monitor switch to ON.<br />

5) Read data on Subaru Select Monitor.<br />

6) Designate mode using function key.<br />

Function mode: FOg<br />

.. FOg: Throttle position sensor input signal is indicated.<br />

: Is voltage between 0.3 <strong>and</strong> 0.7 V in the function<br />

mode FOg when the accelerator pedal is<br />

completely released?<br />

@: : Go to next .<br />

C§V :<br />

Check throttle position sensor circuit.<br />

NOTE:<br />

For the diagnostics procedure on throttle position sensor<br />

circuit, refer to 3-2 [TBMO] .<br />

THV<br />

4.6V<br />

(F09)<br />

B3M0383<br />

:<br />

C§V :<br />

NOTE:<br />

: Is voltage between 4.4 <strong>and</strong> 4.8 V in the function<br />

mode FOg when the accelerator pedal ;s<br />

completely depressed?<br />

Go to next .<br />

Check throttle position sensor circuit.<br />

For the diagnostics procedure on throttle position sensor<br />

circuit, refer to 3-2 [TBMO].<br />

: Does voltage in the function mode FOg<br />

decrease smoothly when the accelerator<br />

pedal is fully depressed <strong>and</strong> then fully<br />

released?<br />


3-2 [T9JO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

(<br />

Data link connector<br />

for Subaru select monitor <strong>and</strong><br />

- OBD-II general scan tool )<br />

,,"<br />

\<br />

I<br />

Data link connector<br />

( for Subaru select<br />

GEAR<br />

1st<br />

I<br />

m6Z/)<br />

'/ / H2M1181A<br />

(FlO)<br />

G3M0730<br />

J: MODE F10<br />

- CHECK GEAR POSITION -<br />

1) Turn ignition switch to OFF.<br />

2) Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On AWn models, make sure that all wheels are raised<br />

off floor.<br />

3) Connect Subaru Select Monitor to data link connector.<br />

4) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

5) Select 0 range, <strong>and</strong> drive vehicle.<br />

6) Read data on Subaru Select Monitor.<br />

7) Designate mode using function key.<br />

Function mode: F10<br />

• F10: Gear position is indicated.<br />

: Does the transmission gear correspond to<br />

the gear which is shown on display in the<br />

F10 mode?<br />

Go to step MODE F11.<br />

Check shift solenoid 1 <strong>and</strong> shift solenoid 2 signal<br />

circuit.<br />

NOTE:<br />

• For the diagnostics procedure on shift solenoid 1 <strong>and</strong><br />

shift solenoid 2- Signal circuit, refer to 3-2 [T8FO] <strong>and</strong><br />

[T8GO].<br />

• The speed difference between front <strong>and</strong> rear wheels<br />

may light the ABS warning light, but this indicates no<br />

malfunction. When AT control diagnosis is finished, perform<br />

the ABS memory clearance procedure of on-board<br />

diagnostics system. < Ref. to 4-4 [T6D2] or [T9JO] . ><br />

106


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9KO] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

(<br />

Data link connector<br />

for Subaru select monitor <strong>and</strong><br />

OBD-II general scan tool )<br />

,.,.<br />

I<br />

\ .<br />

Data link connector<br />

( for Subaru select<br />

monitor only )<br />

r 7..,18"<br />

K: MODE F11<br />

- CHECK LINE PRESSURE DUTY -<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor to data link connector.<br />

3) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

4) Warm-<strong>up</strong> the transmission until ATF temperature is<br />

above 80°C (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F), drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

5) Stop the engine <strong>and</strong> turn ignition switch to ON (engine<br />

OFF).<br />

'<br />

6) Move selector lever to "N".<br />

7) Read data on Subaru Select Monitor.<br />

8) Designate mode using function key.<br />

Function mode: F11<br />

.. F11: Line pressure duty is indicated in "%".<br />

PLDTY<br />

(Fll)<br />

: Does the function mode f11 indicate 100%<br />

when the accelerator pedal is completely<br />

released?<br />

Go to next <br />

Go to step 9K1.<br />

1000/0<br />

09D0427<br />

PLDTY (F 1 )<br />

15%<br />

H3M1287<br />

: Does the function mode f11 indicate 15% or<br />

less when the accelerator pedal is completely<br />

depressed?<br />

Go to next <br />

Go to step 9K1 .<br />

: Does the function mode f11 change smoothly<br />

when the accelerator pedal is fully<br />

depressed <strong>and</strong> then fully released?<br />

Go to step MODE F12.<br />

Go to step 9K1 .<br />

107


3-2 [T9K1] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

THV<br />

4 .<br />

--------<br />

6V<br />

9K1 CHECK THROTTLE POSITION SENSOR CIR­<br />

CUIT (FUNCTION MODE F09).<br />

(F09) : Is there any trouble in throttle position sensor<br />

circuit?<br />

NOTE:<br />

For the diagnostics procedure on throttle position sensor<br />

circuit (mode F09), refer to 3-2 [T910].<br />

C : Repair or replace throttle position sensor circuit,<br />

83M0383 refer to 3-2 [T8MO].<br />

C® : Go to step 9K2.<br />

EREV (F06)<br />

1,500 rpm<br />

G3M0727<br />

L-________________________<br />

9K2 CHECK ENGINE SPEED SIGNAL CIRCUIT<br />

(FUNCTION MODE F06).<br />

8 : Is there any trouble in engine speed signal<br />

circuit?<br />

NOTE:<br />

For the diagnostics procedure on engine speed signal<br />

circuit (mode F06), refer to 3-2 [T9GO].<br />

: Repair or replace engine speed signal circuit,<br />

refer to 3-2 [T8JO].<br />

C§V : Go to step 9K3.<br />

108


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9K4] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

ATPT<br />

1 76 deg P<br />

(P07)<br />

9K3 CHECK ATF TEMPERATURE SENSOR CIR­<br />

CUIT (FUNCTION MODE F07 OR F08).<br />

: Is there any trouble in A TF temperature sensor<br />

circuit?<br />

NOTE:<br />

For the diagnostics procedure on ATF temperature sensor<br />

circuit (mode FO? or F08), refer to 3-2 [T9HO].<br />

Cvs)<br />

0800386 refer to 3-2 [T8HO].<br />

----<br />

@) Go to step 9K4.<br />

Repair or replace ATF temperature sensor circuit,<br />

1 9K4 I CHECK INHIBITOR SWITCH.<br />

1) Turn ignition switch <strong>and</strong> Subaru Select Monitor to ON.<br />

2) Read data on Subaru Select Monitor.<br />

3) Designate mode usi ' ng function key.<br />

Function mode: FA 1<br />

• FA 1: Check the inhibitor switch ON OFF signal.<br />

: When each range is selected, does LED of<br />

the range switch on Subaru Select Monitor<br />

light <strong>up</strong>?<br />

:<br />

Go to step MODE FA12.<br />

@) : Check inhibitor switch circuit.<br />

NOTE:<br />

For the diagnostics procedure on inhibitor switch circuit,<br />

refer to 2-? [T10B10].<br />

109


110<br />

3-2 [T9l0] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

L: MODE F12<br />

- CHECK LOCK-UP DUTY -<br />

1) Turn ignition switch to OFF.<br />

2) Lift-<strong>up</strong> the vehicle <strong>and</strong> place safety st<strong>and</strong>.<br />

CAUTION:<br />

On AWD models, make sure that all wheels are raised<br />

off floor.<br />

3) Connect Subaru Select Monitor to data link connector.<br />

4) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

5) Warm-<strong>up</strong> the transmission until ATF temperature is<br />

above 80°C (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F), drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

6) Read data on Subaru Select Monitor.<br />

7) Designate mode using function key.<br />

Function mode: F12<br />

.. F12: Lock-<strong>up</strong> duty is indicated in "%".<br />

LUDTY<br />

(F12)<br />

: Does the function mode F12 indicate 5%?<br />

Cv Go to next step 8).<br />

: Go to step 9l1 .<br />

50/0<br />

G3M0732<br />

LUDTY (F 12)<br />

95%<br />

8) Move selector lever to "0" <strong>and</strong> slowly increase vehicle<br />

speed to 75 km/h (47 m/h) ..<br />

: Does the function mode F12 indicate 95%?<br />

C : Go to step MODE F13.<br />

H3M1294


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9l2] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

NOTE:<br />

The speed ' difference between front <strong>and</strong> rear wheels may<br />

light the ABS warning light, but this indicates no malfunction.<br />

When AT control diagnosis is finished, perform the<br />

ABS memory clearance procedure of on-board diagnostics<br />

system. < Ref. to 4-4 [T6D2] or [T9JO]. ><br />

@) : Go to step 9L1 .<br />

THV<br />

4.6V<br />

(F09)<br />

B3M0383<br />

----<br />

9L1 CHECK THROTTLE POSITION SENSOR CIR­<br />

CUIT (FUNCTION MODE F09).<br />

: Is there any trouble in throttle position sensor<br />

circuit?<br />

NOTE:<br />

For the diagnostics procedure on throttle position sensor<br />

circuit (mode F09), refer to 3-2 [T910].<br />

Repair or replace throttle position sensor circuit,<br />

refer to 3-2 [TBMO].<br />

@) Go to step 9L2.<br />

VSPI (F02)<br />

18 m/h<br />

G3M0725<br />

----<br />

9L2 . CHECK VEHICLE SPEED SENSOR 1 CIR­<br />

CUIT (FUNCTION MODE F02 OR F03).<br />

: Is there any trouble in vehicle speed sensor<br />

1 circuit?<br />

NOTE:<br />

For the diagnostics procedure on vehicle speed sensor 1<br />

circuit (mode F02 or F03), refer to 3-2 [T9EO].<br />

Repair or replace vehicle speed sensor 1 circuit,<br />

refer to 3-2 [TBNO].<br />

@) Go to step 9L3.<br />

111


3-2 [T9l3] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

VSP2 (F04)<br />

12 m/h<br />

G3M0726<br />

--------<br />

9L3<br />

CHECK VEHICLE SPEED SENSOR 2 CIR­<br />

CUIT (FUNCTION MODE F04 OR F05).<br />

: Is there any trouble in vehicle speed sensor<br />

2 circuit?<br />

NOTE:<br />

For the diagnostics procedure on vehicle speed sensor 2<br />

circuit (mode F04 or F05), refer to 3-2 [T9FOj.<br />

@: Repair or replace vehicle speed sensor 2 circuit,<br />

refer to 3-2 [T800].<br />

C§) Go to step 9L4.<br />

EREV<br />

1,500 rpm<br />

(F06)<br />

G3M0727<br />

L-__ __ __ ________ ________<br />

9L4 CHECK ENGINE SPEED SIGNAL CIRCUIT<br />

(FUNCTION MODE F06).<br />

: Is there any trouble in engine· speed signal<br />

circuit?<br />

NOTE:<br />

For the diagnostics procedure on engine speed signal<br />

circuit (mode F06), refer to 3-2 [T9GO].<br />

Repair or replace engine speed signal circuit,<br />

refer to 3-2 [T8KO].<br />

C§) Go to step 9L5.<br />

/ 9L5 / CHECK INHIBITOR SWITCH .<br />

. 1) Turn ignition switch <strong>and</strong> Subaru Select Monitor to ON.<br />

2) Read data on Subaru Select Monitor.<br />

3) Designate mode using function key.<br />

Function mode: FA 1<br />

• FA 1: Check the inhibitor switch ON OFF signal.<br />

: When each range is selected, does LED of<br />

the range switch on Subaru Select Monitor<br />

light <strong>up</strong>?<br />

0- : Go to MODE F13.<br />

C§) : Check inhibitor switch circuit.<br />

NOTE:<br />

For the diagnostics procedure on inhibitor switch circuit,<br />

refer to 2-7 [T1 OBIO].<br />

112


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9MO] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

M: MODE F13<br />

- CHECK AWD DUTY -<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor to data link connector.<br />

3) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

4) Warm-<strong>up</strong> the transmission until ATF temperature is<br />

above 80°C (176°F).<br />

NOTE:<br />

If ambient temperature is below O°C (32°F), drive the vehi-<br />

. cle until the ATF reaches its operati ng temperatu reo<br />

5) Turn ignition switch to ON (engine OFF).<br />

6) Move selector lever to "0".<br />

7) Read data on Subaru Select Monitor.<br />

8) Designate mode using function key.<br />

Function mode: F13<br />

.. F13: AWD duty is indicated in " % ".<br />

: Does the duty ratio change in response to<br />

the depress-release motion of the accelerator<br />

pedal in the function mode F13?<br />

Go to next step 9).<br />

Go to step 9M1.<br />

4WDTY'<br />

950/0<br />

(F1 3)<br />

9) Turn ignition switch to OFF.<br />

10) Set FWD mode.<br />

11) Turn ignition switch to ON (engine OFF).<br />

e : Does the function mode F13 indicate 95%?<br />

@ Go to step MODE F14.<br />

C§) : Go to step 9M1.<br />

G3M0733<br />

113


3-2 [T9M1] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

THV<br />

4 .<br />

----<br />

6V<br />

9M1 CHECK THROTTLE POSITION SENSOR<br />

(FUNCTION MODE F09).<br />

(F09) : Is there any trouble in throttle position sensor<br />

circuit? .<br />

NOTE:<br />

For the diagnostics procedure on throttle position sensor<br />

circuit (mode F09), refer to 3-2 [T910].<br />

Cv : Repair or replace throttle position sensor circuit,<br />

B3M0383 refer to 3-2 [T8MO].<br />

(§ : Go to step 9M2.<br />

VSPI<br />

18 m/h<br />

(F02)<br />

G3M0725<br />

9M2 CHECK VEHICLE SPEED SENSOR 1<br />

(FUNCTION MODE F02 OR F03).<br />

: Is there any trouble in vehicle speed sensor<br />

.<br />

1 circuit?<br />

NOTE:<br />

For the diagnostics procedure on vehicle speed sensor 1<br />

circuit (mode F02 or F03), refer to 3-2 [T9EO].<br />

Cv : Repair or replace vehicle speed sensor 1 circuit,<br />

refer to 3-2 [T8NO].<br />

(§ : Go to step 9M3.<br />

114


AUTOMATIC TRANSMISSION AND DiffERENTIAL [T9M4] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

VSP2 (F04)<br />

12 m/h<br />

G3M0726<br />

----<br />

9M3 CHECK VEHICLE SPEED SENSOR 2<br />

(FUNCTION MODE F04 OR FOS).<br />

: Is there any trouble in vehicle speed sensor<br />

2 circuit?<br />

NOTE:<br />

For the diagnostics procedure on vehicle speed sensor 2<br />

circuit (mode F04 or F05), refer to 3-2 [T9FO].<br />

C) : Repair or replace vehicle speed sensor 2 circuit,<br />

refer to 3-2 [T800].<br />

: Go to step 9M4.<br />

ATFT<br />

176 deg F<br />

(F07)<br />

09D0386<br />

9M4 CHECK ATF TEMPERATURE SENSOR CIR­<br />

CUIT (FUNCTION MODE F07 OR F08).<br />

: Is there any trouble in A TF temperature sensor<br />

circuit?<br />

NOTE:<br />

For the diagnostics procedure on ATF temperature sensor<br />

circuit (mode F07 or F08), refer to 3-2 [T9HO].<br />

@Os) : Repair or replace ATF temperature sensor circuit,<br />

refer to 3-2 [T8HO].<br />

Go to step 9MS.<br />

:<br />

115


3-2 [T9M5] AUTOMATIC TRANSMISSION AND DiffERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

19M5 I CHECK INHIBITO SWITCH CIRCUIT.<br />

1) Turn ignition switch <strong>and</strong> Subaru Select Monitor to ON.<br />

2) Read data on Subaru Select Monitor.<br />

3) Designate mode using function key.<br />

Function mode: FA1<br />

.. FA 1: Check the inhibitor switch ON OFF signal.<br />

S : When each range is selected, does LED of<br />

range switch on Subaru Select Monitor light<br />

<strong>up</strong>?<br />

Cv) : Go to step 9M6.<br />

C§) :<br />

Check inhibitor switch circuit.<br />

NOTE:<br />

For the diagnostics procedure on inhibitor switch circuit,<br />

refer to 2-7 [T10BI0].<br />

19M6 I CHECK ABS SIGNAL<br />

1) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

to ON.<br />

2) Read data on Subaru Select Monitor.<br />

Designate mode using function key.<br />

Function mode: FAO<br />

.. FAD: Check the ABS switch (AB) ON OFF signal.<br />

: Does the ABS switch (AB) flash while the<br />

vehicle ;s being driven at speeds of 6 kmlh<br />

(4 MPH) or more, <strong>and</strong> less than 10 kmlh (6<br />

MPH)?<br />

0' : Go to step MODE F14.<br />

C§) : Check ABS signal circuit.<br />

NOTE:<br />

For the diagnostics procedure on ABS signal circuit, refer<br />

to 4-4 [T810].<br />

116


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9NO] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

N: MODE F14<br />

- CHECK THROTTLE POSITION SENSOR<br />

POWER SUPPL V -<br />

1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor to data link connector.<br />

3) Turn ignition switch to ON (engine OFF) <strong>and</strong> Subaru<br />

Select Monitor switch to ON.<br />

4) Read data on Subaru Select Monitor.<br />

5) Designate mode using function key.<br />

Function mode: F14<br />

• Throttle position sensor power s<strong>up</strong>ply voltage is indicated.<br />

THVCC<br />

(F14)<br />

5.2 V NOTE:<br />

83M0259<br />

: Is the value fixed between 5.02 <strong>and</strong> 5.22 V in<br />

function mode F14?<br />

Go to step MODE F15.<br />

Check throttle position sensor power s<strong>up</strong>ply circuit.<br />

For the diagnostics procedure on throttle position sensor<br />

power s<strong>up</strong>ply circuit, refer to 3-2 [T8MO].<br />

117


3-2 [T900] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

,<br />

(<br />

Data link connector<br />

for Subaru select monitor <strong>and</strong><br />

.... OBO-II general scan tool )<br />

(<br />

Data link connector<br />

for Subaru select<br />

.... , \<br />

, 6Z/)<br />

'/' / H2M1181A<br />

-<br />

0: MODE F1 5<br />

- CHECK MASS AIR FLOW SIGNAL<br />

. 1) Turn ignition switch to OFF.<br />

2) Connect Subaru Select Monitor to data link connector.<br />

3) Start the engine, <strong>and</strong> turn Subaru Select Monitor switch<br />

·to ON.<br />

4) Warm-<strong>up</strong> the engine until engine coolant temperature<br />

is above 80°C (176°F).<br />

NOTE:<br />

If ambient temperature is below DoC (32°F), drive the vehicle<br />

until the ATF reaches its operating temperature.<br />

5) Engine idling after warm-<strong>up</strong>.<br />

6) Move selector lever to "N".<br />

7) Read data on Subaru Select Monitor.<br />

8) Designate mode using function key.<br />

Function mode: F15<br />

48 F15: Display shows mass air flow signal value sent from<br />

ECM.<br />

AFM<br />

O.6V<br />

eF15)<br />

@fD<br />

@)<br />

: Does voltage change in response to the<br />

depress-release motion of the accelerator<br />

pedal in the function mode F15?<br />

Go to next


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9P2] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

DISPLAY<br />

LED No.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

Signal name Symbol<br />

FWD switch<br />

FF<br />

Kick-down switch KD<br />

- -<br />

- -<br />

Brake<br />

BR<br />

ABS switch<br />

AB<br />

Cruise control set CR<br />

Power switch<br />

PW<br />

- -<br />

- -<br />

P: MODE FAO<br />

- SWITCH 1 (SW1) -<br />

Reference values<br />

.. Lights <strong>up</strong> when the fuse is installed in FWD switch (No. 1).<br />

.. Light <strong>up</strong> when the brake pedal is depressed (No. 5)<br />

.. Light <strong>up</strong> when the ASS sig ' nal is entered (No. 6).<br />

.. Lights <strong>up</strong> when the cruise control is set (No. 7).<br />

NOTE:<br />

Kick-down switch <strong>and</strong> power switch are not installed.<br />

Therefore, LEDs of kick-down switch (KD) <strong>and</strong> power<br />

switch (PW) do not light <strong>up</strong>.<br />

CHECK FWD SWITCH (FF).<br />

When fuse is inserted in FWD switch, does<br />

LED (FF) light <strong>up</strong>?<br />

Cv. : Go to step 9P2.<br />

@) : Check FWD switch circuit.<br />

NOTE:<br />

For diagnostics procedure on FWD switch circuit , refer to<br />

3-2 [T900].<br />

CHECK BRAKE (BR).<br />

When the brake pedal ;s depressed, does<br />

LED (BR) light <strong>up</strong>?<br />

Cv:!: : Go to 9P3.<br />

@) : Check brake switch circuit.<br />

NOTE:<br />

For diagnostics procedure on brake switch circuit, refer to<br />

2-7 [T10SHO].<br />

119


3-2 [T9P3] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

19P3<br />

I CHECK ABS SWITCH (AB).<br />

Engine start.<br />

: Does the LED (AB) flash while the vehicle is<br />

being driven at speed of 6 kmlh (4 MPH) or<br />

more, <strong>and</strong> less than 10 kmlh (6 MPH)?<br />

Cv) : Go to 9P4.<br />

C§) : Check ABS switch circuit.<br />

NOTE:<br />

For diagnostics procedure or ABS switch circuit, refer to<br />

4-4 [T810].<br />

CHECK CRUISE CONTROL SET (CR).<br />

When cruise control is set, does LED (eR)<br />

light <strong>up</strong>?<br />

Cv : Go to MODE FA1 .<br />

C§) : Check cruise control set circuit.<br />

NOTE:<br />

For diagnostics procedure on cruise control circuit, refer<br />

to 2-7 [T10CZO].<br />

120


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9Q1] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

e: @<br />

r;ii;\<br />

<br />

Q: MODE FAO<br />

- LED NO. 1, FWD SWITCH -<br />

DIAGNOSIS:<br />

• LED does not come on even if FWD switch is ON .<br />

• Diagnosis switch circuit is open or short.<br />

No. 15 Ignition S8F -4 1.258<br />

switch<br />

TeM<br />

b: @<br />

@<br />

FWD switch<br />

<br />

E<br />

11lfimII1<br />

@<br />

11 1 111Irilhllijl1<br />

@<br />

II 111&IISiIslfillII1<br />

®<br />

11121314151olf®?i 1101111121131141151161<br />

®<br />

<br />

H3M1386<br />

H3M1387A .<br />

9Q1 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND FWD SWITCH.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from TCM <strong>and</strong> FWD switch.<br />

3) Measure resistance of harness between TCM <strong>and</strong> FWD<br />

switch connector.<br />

Connector & terminal<br />

(856) No. 2 - (89) No. 2:<br />

: Is the resistance less than 1 Q?<br />

Cv : Go to next step 4).<br />

: Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in TCM connector.<br />

• Poor contact in FWD switch.<br />

• Open circuit in harness between TCM <strong>and</strong> FWD switch<br />

connector.<br />

121


3-2 [T9Q2] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

H3M1388A<br />

H3M1389A<br />

4) Measure resistance of harness connector between<br />

TCM <strong>and</strong> body to make sure that circuit does not short.<br />

Connector & terminal<br />

(856) No. 2 - Chassis ground:<br />

: Is the resistance more than 1 MD.?<br />

CS§D Go to step 902.<br />

C® :<br />

Repair short circuit in harness connector<br />

between TCM <strong>and</strong> chassis ground.<br />

1902 1 CHECK INPUT SIGNAL FOR TeM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connector to TCM <strong>and</strong> FWD switch.<br />

3) Turn ignition switch to ON.<br />

4) Measure signal voltage for TCM while installing <strong>and</strong><br />

removing the fuse to FWD switch connector.<br />

Connector & terminal<br />

(856) No. 2 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V in FWD switch<br />

while installing?<br />

: Go to next step .<br />

C<br />

C® : Go to next €9 .<br />

€9 : Is the voltage less than 1 V while shaking<br />

harness <strong>and</strong> connector of rCM?<br />

Repair poor contact in TCM.<br />

Replace TCM.<br />

.®<br />

Connector & terminal<br />

(856) No. 2 (+ ) - Chassis ground (-):<br />

: Is the voltage more than 10 V in FWD switch<br />

while removing?<br />

Go to step 903.<br />

C® Replace TCM.<br />

H3M1389A<br />

122


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9Q3] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

®<br />

11 12131415 161 fTij9110111 2H 31141151161<br />

@<br />

H3M1391A<br />

9Q3 CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND COMBINATION METER.<br />

1) Turn ignition switch to OFF.<br />

2) Remove combination meter.<br />

3) Disconnect connector from TeM <strong>and</strong> combination<br />

meter.<br />

4) Measure resistance of harness between TeM <strong>and</strong> diagnosis<br />

connector.<br />

Connector & terminal<br />

(855) No. 2 - (12) No. 12:<br />


3-2 [T9Q4] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

H3M1280A<br />

H3M1280A<br />

19Q4 I CHECK OUTPUT SIGNAL FOR TCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connector to TCM <strong>and</strong> combination meter.<br />

3) Install combination meter.<br />

4) Turn ignition switch to ON.<br />

5) Measure signal voltage for TCM while installing <strong>and</strong><br />

removing the fuse to FWD switch connector.<br />

Connector & terminal<br />

(855) No. 2 - Chassis ground:<br />

: Is the voltage less than 1 V in FWD switch<br />

while installing?<br />

@ : Go to next step .<br />

@) : Go to next e ..<br />

.<br />

@) : Replace TCM.<br />

: Is the voltage more than 10 V while shaking<br />

harness <strong>and</strong> connector of rCM?<br />

Repair poor contact in TCM.<br />

Replace TCM.<br />

124


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9R3] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

DISPLAY<br />

LED No. Signal name Symbol<br />

1 NIP range switch NP<br />

2 R range switch RR<br />

3 D range switch RD<br />

4 3 range switch R3<br />

5 2 range switch R2<br />

6 1 range switch R1<br />

7 Diagnosis switch SS<br />

8<br />

- -<br />

9<br />

- -<br />

R: MODE FA1<br />

- SWITCH 2 (SW2) -<br />

Reference values<br />

• Lights <strong>up</strong> when the N or P range is selected (No. 1).<br />

• Lights <strong>up</strong> when the R range is selected (No. 2).<br />

• Lights <strong>up</strong> when the 0 range is selected (No. 3).<br />

• Lights <strong>up</strong> when the 3 range is selected (No. 4).<br />

• Lights <strong>up</strong> when the 2 range is selected (No. 5).<br />

• Lights <strong>up</strong> when the 1 range is selected (No. 6).<br />

• Lights <strong>up</strong> when the diagnosis switch is connected<br />

(No. 7).<br />

: ::<br />

I<br />

RD R3 R2<br />

I<br />

D0GJDGJ<br />

GJGJGJQ0 H3M1374A<br />

10<br />

- -<br />

CHECK NIP RANGE SWITCH (NP).<br />

When H <strong>and</strong> P ranges are selected, does<br />

LED (HP) light <strong>up</strong>?<br />

CY : Go to step 9R2.<br />

C® : Check inhibitor switch circuit.<br />

NOTE:<br />

For diagnostics procedure on inhibitor switch circuit, refer<br />

to 2-7 [T10BI0].<br />

CHECK R RANGE SWITCH (RR).<br />

When the R range is selected, does LED (RR)<br />

light <strong>up</strong>?<br />

Cv : Go to step 9R3.<br />

C® : Check inhibitor switch circuit.<br />

NOTE:<br />

For diagnostics procedure on inhibitor switch circuit, refer<br />

to 2-7 [T1 OBIO].<br />

CHECK D RANGE SWITCH (RD).<br />

When the 0 range is selected, does LED (RO)<br />

light <strong>up</strong>?<br />

Cv) : Go to step 9R4.<br />

C® : Check inhibitor switch circuit.<br />

NOTE:<br />

For diagnostics procedure on inhibitor switch circuit, refer<br />

to 2-7 [T10BI0].<br />

125


3-2 [T9R4] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

C<br />

@)<br />

CHECK 3 RANGE SWITCH (R3).<br />

When the 3 range is selected, does LED (R3)<br />

light <strong>up</strong>?<br />

G9 to step 9R5.<br />

Check inhibitor switch circuit.<br />

NOTE:<br />

For diagnostics procedure on inhibitor switch circuit, refer<br />

to 2-7 [T10810].<br />

@<br />

@)<br />

CHECK 2 RANGE SWITCH (R2).<br />

When the 2 range is selected, does LED (R2)<br />

light <strong>up</strong>?<br />

Go to step 9R6.<br />

Check inhibitor switch circuit.<br />

NOTE:<br />

For diagnostics procedure on inhibitor switch circuit, refer<br />

to 2-7 [T10810].<br />

CHECK 1 RANGE SWITCH (R1).<br />

When the 1 range is selected, does LED (R1)<br />

light <strong>up</strong>?<br />

: Go to step 9R7.<br />

@) : Check inhibitor switch circuit.<br />

NOTE:<br />

For diagnostics procedure on inhibitor switch circuit, refer<br />

to 2-7 [T1 0810].<br />

CHECK DIAGNOSIS SWITCH (55).<br />

When the diagnosis switch is turned on, does<br />

LED (88) light <strong>up</strong>?<br />

0') : Go to general diagnostics table.<br />

NOTE:<br />

Inspect using general<br />

.<br />

diagnostics table, refer to 3-2<br />

[T1000].<br />

@) : Check diagnosis switch circuit.<br />

NOTE:<br />

For diagnostics procedure on inhibitor switch circuit, refer<br />

to 3-2 [T980].<br />

126


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9S1] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

S: MODE FA1<br />

- LED NO. 7, DIAGNOSIS SWITCH -<br />

DIAGNOSIS:<br />

a LED does not come on even if diagnosis switch is ON.<br />

a Diagnosis switch circuit is open or short.<br />

,..-<br />

TeM<br />

p::<br />

'--<br />

H3M1414<br />

H3M11088<br />

1 9S1 1 CHECK DIAGNOSIS SWITCH GROUND LINE. I<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance of harness between diagnosis<br />

ground terminals <strong>and</strong> chassis ground.<br />

Terminal<br />

(881) - Chassis ground:<br />

: Is the resistance less than 1 Q?<br />

<br />

: Go to step 9S2:<br />

:<br />

Repair open circuit in diagnosis ground terminals.<br />

127


3-2 [T952] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

CJ<br />

®<br />

o::Lc:tJ1J<br />

<br />

'----+0 Q o+--....J<br />

83M0373A<br />

9S2<br />

CHECK HARNESS CONNECTOR BETWEEN<br />

TCM AND DIAGNOSIS SWITCH.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from TCM.<br />

3) Measure resistance of harness between TCM <strong>and</strong> diagnosis<br />

connector.<br />

Connector & terminal<br />

(856) No. 6 - (882) No. 5:<br />

: Is the resistance less than 1 O?<br />

C) : Go to next step 4).<br />

C§) : Repair harness <strong>and</strong> connector.<br />

NOTE:<br />

In this case, repair the following:<br />

• Poor contact in TCM connector.<br />

• Poor contact in diagnosis switch.<br />

• Open circuit in harness between TCM <strong>and</strong> diagnosis<br />

connector.<br />

83M02738<br />

83M02718<br />

4) Measure resistance of harness connector between<br />

TCM <strong>and</strong> body to make sure that circuit does not short.<br />

Connector & terminal<br />

(856) No. 6 - Chassis ground:<br />

: Is the resistance more than 1 MO?<br />

Cv Go to step 3.<br />

C§) : Repair short circuit in harness connector<br />

between TCM <strong>and</strong> chassis ground.<br />

\ 9S3 \ CHECK INPUT SIGNAL FOR TCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connector to TCM.<br />

3) Turn ignition switch to ON.<br />

4) Measure signal voltage for TCM while connecting <strong>and</strong><br />

disconnecti.ng the diagnosis terminal to diagnosis connector.<br />

Connector & terminal<br />

(856) No. 6 -.Chassis ground:<br />

: Is the .voltage less than 1 V in diagnosis connector<br />

connected?<br />

@: : Go to next step .<br />

C§) : Go to next Ei3Y .<br />


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9S3] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

Connector & terminal<br />

(856) No. 6 - Chassis ground:<br />

E3> : Is the voltage more than 6 V in diagnosis<br />

connector disconnected?<br />

Repair poor contact in TCM.<br />

: Rep/ace TCM.<br />

B3M0271B<br />

129


3-2 [T9TO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

I ITJ O]IT]w[iQJ I<br />

C D E F t<br />

lDlDDDD<br />

8 9 A B <br />

DDDDlDl<br />

4 5 6 7 I<br />

00000<br />

o 1 2 3 ENT<br />

lDllDlDDD<br />

SUBA RU<br />

G3M0152<br />

T: MODE FBO<br />

- ON-ḄOARD DIAGNOSTICS (DIAG. U) -<br />

DISPLAY:<br />

Current trouble code determined by on-board diagnos-'<br />

tics.<br />

1) Connect select monitor.<br />

2) Designate mode using function key.<br />

Press [F] [8] [0] [ENT] in that order.<br />

3) Ensure displayed trouble code(s) .<br />

• When there is only one trouble code<br />

Trouble code<br />

I<br />

(FBQ)<br />

<br />

..<br />

I<br />

Abbreviation<br />

G3M0154<br />

• When there are multiple trouble codes<br />

OJ AG ' U (FB O)<br />

1 1 <br />

!<br />

OJ AG · U (FB o)<br />

23 <br />

i-<br />

t--<br />

G3M0155<br />

130


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9UO] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

I rnmmm[iQ] I<br />

c 0 E F t<br />

OD[JD[J<br />

8 " 9 A B <br />

DDDDD<br />

4 5 6 7 I<br />

DDDDD<br />

DDDDD<br />

SuBA RU<br />

G3M0152<br />

U: MODE FB1<br />

- ON-BOARD DIAGNOSTICS (DIAG. M) -<br />

DISPLAY:<br />

Previous trouble code stored in by on-board diagnostics.<br />

1) Connect select monitor.<br />

2) Designate mode using function key.<br />

Press [F] [8] [1] [ENT] in that order.<br />

3) Ensure displayed trouble code(s) .<br />

• When there is only one trouble code<br />

OIAG·M<br />

32<br />

(FB 1)<br />

<br />

" G3M0156<br />

• When there are multiple trouble codes<br />

OJ AG· M<br />

21<br />

J<br />

OJAG·M<br />

31<br />

(FB 1)<br />

<br />

(FB 1)<br />

<br />

-<br />

r---<br />

G3M0157<br />

131


3-2 [T9VO] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

9. Diagnostic Chart with Select Monitor<br />

V: MODE FCO - BACK-UP CLEAR -<br />

DISPLAY:<br />

Function of clearing trouble code stored in memory.<br />

The current trouble history code is deleted from the monitor<br />

when the ignition switch is turned OFF after performing<br />

on-board diagnostics. However, past trouble history<br />

code are stored in TCM. They remain in memory even<br />

when the ignition switch is turned OFF, because there is<br />

a memory back-<strong>up</strong> battery. The current trouble history<br />

code can be displayed again when on-board diagnostics<br />

is performed after driving, provided that no inspection or<br />

repair has been made.<br />

To delete past trouble history codes, first perform<br />

. on-board diagnostics after inspection <strong>and</strong> repair using<br />

the current trouble history code, then confirm that no trouble<br />

code is displayed. Next, select <strong>and</strong> execute a particular<br />

mode on the select monitor.<br />

NOTE:<br />

• Since the past trouble history is deleted, it is necessary<br />

when erasing the trouble code to inspect <strong>and</strong> make<br />

repairs according to the trouble code, <strong>and</strong> ensure that no<br />

trouble code is indicated in on-board diagnostics .<br />

• The past trouble history will not be not lost, provided<br />

inspection <strong>and</strong> repairs are performed according to the<br />

current trouble history code, <strong>and</strong> that no trouble remains.<br />

I ITl[f] []J[]]UQ] I<br />

C D E F · t<br />

DlDDDlD<br />

8 9 A 8 <br />

DlDDDlD<br />

4 5 6 7 I<br />

DDDDlD<br />

o 1 2 3 ENT<br />

lDlDlDDD<br />

SUBA RU<br />

G3M0152<br />

1) Connect select monitor . .<br />

2) Designate mode using function key.<br />

Press [F] [C] [0] [ENT] in that order.<br />

3) Ensure displayed message.<br />

MEMORY CLR 7<br />

O:YES<br />

1 : NO<br />

G3M0158<br />

132


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T9VO] 3-2<br />

9. Diagnostic Chart with Select Monitor<br />

I m[IJ[]JwUQ] I<br />

C 0 E F t<br />

DDlDDDl<br />

8 9 A B <br />

DDDDlD<br />

4 5 6 7 I<br />

DDDDD<br />

o 1 2 3 ENT<br />

DDDDD<br />

SuBA RU<br />

PLEASE<br />

G3M0152<br />

4) Press [ENT] key.<br />

• When executing, (YES)<br />

Press [0] [ENT] in that order.<br />

• When not executing, (NO)<br />

Press [1] [ENT] in that order.<br />

5) When executed, the indication as shown here appears<br />

for approximately four seconds, <strong>and</strong> the past trouble history<br />

is deleted.<br />

KEY OFF<br />

G3M0159<br />

6) After the display is gone, turn ignition switch to OFF.<br />

133


3-2 [T100·0] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

10. General Diagnostic Table<br />

10. General Diagnostic Table<br />

Symptom<br />

Starter does not rotate when select lever is in "P" or "N";<br />

starter rotates when select lever is in "R", "0", "3" or "2".<br />

Abnormal noise when select lever is in "P" or "N".<br />

'"<br />

Hissing noise occurs during st<strong>and</strong>ing start.<br />

Noise occurs while driving in "01 ".<br />

Noise occurs while driving in "02".<br />

Noise occurs while driving in "03".<br />

Noise occurs while driving in "04".<br />

Engine stalls while shifting from one range to another.<br />

Vehicle moves when select lever is in "N".<br />

Shock occurs when select lever is moved from "N" to "0".<br />

Excessive time lag occurs when select lever is moved from<br />

li N " to "0".<br />

.Shock occurs when select lever is moved from "N" to "R".<br />

Excessive time lag occurs when select lever is moved from<br />

"N" to "R".<br />

Problem parts<br />

1) Inhibitor switch<br />

2) Select cable<br />

3) Select lever<br />

4) Starter motor <strong>and</strong> harness<br />

1) Strainer<br />

2) Duty solenoid C<br />

3) Oil pump<br />

4) Drive plate<br />

5) ATF level too high or too low<br />

1) Strainer<br />

2) ATF level too high or too low<br />

1) Final gear<br />

2) Planetary gear .<br />

3) Reduction gear<br />

4) Differential gear oil level too high or too low<br />

1) Final gear<br />

2) Low & reverse brake<br />

3) Reduction gear<br />

4)<br />

Differential gear oil level too high or too low<br />

1) Final gear<br />

2) Low & reverse brake<br />

3) Planetary gear<br />

4) Reduction gear<br />

5) Differential gear oil level too high or too low<br />

1) Control valve<br />

2) Lock-<strong>up</strong> damper<br />

3) Engine performance<br />

1) Control unit<br />

2) Inhibitor switch<br />

3) Forward clutch<br />

1) Control module<br />

2) Accumulator ("N" to "0")<br />

3) Control valve<br />

4) ATF deterioration<br />

5) Dropping resistor<br />

1) Control module<br />

2) Control valve<br />

3) Forward clutch<br />

4)<br />

Duty sOlenoid A<br />

5) Forward clutch seal ring<br />

6) Front gasket transmission case<br />

1) Control module<br />

2) Accumulator (4A)<br />

3) Control valve<br />

4) ATF deterioration<br />

5) Dropping resistor<br />

1) Control valve<br />

2) Low & reverse clutch<br />

3) Reverse clutch<br />

4) Duty solenoid A<br />

5) Forward clutch seal ring<br />

6) Front gasket transmission case<br />

134


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [T1000] 3-2<br />

10. General Diagnostic Table<br />

Symptom<br />

Vehicle does not start in any shift range (engine stalls).<br />

Vehicle does not start in any shift range (engine revving <strong>up</strong>).<br />

Vehicle does not start in "R" range only (engine revving <strong>up</strong>).<br />

Vehicle does not start in "R" range only (engine stalls).<br />

Problem parts<br />

1) Parking brake mechanism<br />

2) Planetary gear<br />

1) Strainer<br />

2) Duty solenoid A<br />

3) Control valve<br />

4) Drive pinion<br />

5) Hypoid gear<br />

6) Axle shaft<br />

7) Differential gear<br />

8) Oil pump<br />

9) Input shaft<br />

10) Output shaft<br />

11) Planetary gear<br />

12) Drive plate<br />

13) ATF level too low<br />

14) Front gasket transmission case<br />

1) Select cable<br />

2) Select lever<br />

3) Control valve<br />

4) Low & reverse clutch<br />

5) Reverse clutch<br />

1) Forward clutch<br />

2) B<strong>and</strong> brake<br />

3) Planetary gear<br />

4) Parking brake mechanism<br />

Vehicle does not start in "0", "3" or "2" range only (engine 1) Forward clutch<br />

revving <strong>up</strong>). 2) One-way clutch (1-2)<br />

Vehicle does not start in "0", "3", "2" or "1" range only<br />

(engine revving <strong>up</strong>).<br />

Vehicle does not start in "0", "3", "2" or "1" range only<br />

(engine stalls).<br />

Vehicle starts in "R" range only (engine revving <strong>up</strong>).<br />

Acceleration during st<strong>and</strong>ing starts is poor (high stall rpm).<br />

Acceleration during st<strong>and</strong>ing starts is poor (low stall rpm) . .<br />

Acceleration is poor when select lever is in "0", "3" or "2"<br />

range (normal stall rpm).<br />

Acceleration is poor when select lever is in "R" (normal stall<br />

rpm).<br />

1) Forward clutch<br />

1) Reverse clutch<br />

1) Control valve<br />

1) Control valve<br />

2) Forward clutch<br />

3) Reverse clutch<br />

4) ATF level too low<br />

5) Front gasket transmission case<br />

1) Oil pump<br />

2) Torque converter one-way clutch<br />

3) Engine performance<br />

1 ) Control module<br />

2) Control valve<br />

3) High clutch<br />

4) Brake b<strong>and</strong><br />

5) Planetary gear<br />

1) Control module<br />

2) Overrunning clutch<br />

3) High clutch<br />

4) Brake b<strong>and</strong><br />

Planetary gear<br />

5)<br />

135


3-2 [T1000] AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

10. General Diagnostic Table<br />

Symptom<br />

No shift occurs from 1st to 2nd gear.<br />

No shift occurs from 2nd to 3rd gear.<br />

No shift occurs from 3rd to 4th gear.<br />

Engine brake is not effected when select lever is in "3"<br />

range.<br />

Problem parts<br />

1) Control module<br />

2) Vehicle speed sensor 1<br />

3) Vehicle speed sensor 2<br />

4) Throttle position sensor<br />

5) Shift solenoid 1<br />

6) Shift solenoid 2<br />

7) Control valve<br />

8) Brake b<strong>and</strong><br />

1) Control module<br />

2) Control valve<br />

3) High clutch<br />

4) One-way clutch (3-4)<br />

1) Control module<br />

2) Accumulator (3R)<br />

3) ATF temperature sensor<br />

4) Control valve<br />

5) B<strong>and</strong> brake<br />

1) Inbibitor switch<br />

2) Control module<br />

3) Throttle position sensor<br />

4) Control valve<br />

5) Shift solenoid 3<br />

Engine brake is not effected when select lever is in "3" or 1) Control valve<br />

"2" range. 2) Overrunning clutch<br />

Engine brake is not effected when select lever is in "1"<br />

range.<br />

Shift characteristics are erroneous.<br />

No lock-<strong>up</strong> occurs.<br />

1) Control valve<br />

2) Low & reverse brake clutch<br />

1) Inhibitor switch<br />

2) Control module<br />

3) Vehicle speed sensor 1<br />

4) Vehicle speed sensor 2<br />

5) Throttle position sensor<br />

6) Control valve<br />

1) Control module<br />

2) Throttle position sensor<br />

3) ATF temperature sensor<br />

4) Control valve<br />

5) Lock-<strong>up</strong> facing<br />

6) Engine speed signal<br />

Parking brake is not effected.<br />

1) Select cable<br />

Shift lever cannot be moved or is hard to move from "P" 2) Select lever<br />

range. 3) Parking mechanism<br />

ATF spurts out.<br />

Differential oil spurts out.<br />

Differential oil level changes excessively.<br />

Odor is produced from ATF s<strong>up</strong>ply pipe.<br />

1) ATF level too high<br />

1) Differential gear oil too high<br />

1) Seal pipe<br />

2) Double oil seal<br />

1) Transfer clutch<br />

2) Forward clutch<br />

3) Overrunning clutch<br />

4)<br />

High clutch<br />

5) B<strong>and</strong> brake<br />

6) Low & reverse clutch<br />

7) Reverse clutch<br />

8) Lock-<strong>up</strong> facing<br />

9) ATF deterioration<br />

136


AUTOMATIC TRANSMISSION AND DIFFERENTIAL [11000] 3-2<br />

10. General Diagnostic Table<br />

Symptom<br />

Vehicle is not set in FWD mode.<br />

Select lever is hard to move.<br />

,<br />

Select lever is too high to move (unreasonable resistance).<br />

Select lever slips out of operation during acceleration or<br />

while driving on rough terrain.<br />

Problem parts<br />

1) Control module<br />

2) FWD switch<br />

3) Transfer clutch<br />

4) Transfer valve<br />

5) Duty solenoid C<br />

.1) Select cable<br />

2) Select lever<br />

3) Detent spring<br />

4) Manual plate<br />

1) Detent spring<br />

2) Manual plate<br />

1) Select cable<br />

2) Select lever<br />

3) Detent spring<br />

4) Manual plate<br />

139


3-2 AUTOMATIC TRANSMISSION AND DIFFERENTIAL<br />

MEMO:<br />

140


6.<br />

8.<br />

BRAKES<br />

4-4<br />

Page<br />

T DIAGNOSTICS 411;':' . ..... .......................... . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. .... . . .. . . . . .. .... 2<br />

1. S<strong>up</strong>plemental Restraint System "Airbag" . . . . .. ........... . . . . .............. ..... . . . . 2<br />

2. Pre-inspection ....................................................................... . . . . . . . .......... 2<br />

3. Electrical Components Location .......... .... ........ . . . .............. . . . . . . . . . . . . . .. .....4<br />

4. Schematic . . . ...............:............................................................................ 6<br />

5. Control Module I/O Signal . . . . .................................... ............................. 8<br />

Diagnostics Chart for On-board Diagnosis System . . . . . . . . . . ............... . . 11<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong><br />

Diagnosis Circuit Failure . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . ................ 18<br />

Diagnostics Chart with Trouble Code by ASS Warning Light ........... 30<br />

9. Select Monitor Function Mode . . . . . . .. . . . . . . .. . . . . . . . . . ... . . . . . . . . . . . . . . . . .. ............ 117<br />

10. Diagnostics Chart with Select Monitor . . . . . . . . . . .......... ... ... . . . . . . ........ . . . . . 129<br />

11. General Diagnostics Table .............. .................. . .............................. . 285


4-4 [T100] BRAKES<br />

1. S<strong>up</strong>plemental Restraint System "Airbag" - 2. Pre-inspection<br />

1. S<strong>up</strong>plemental Restraint System<br />

"Airbag"<br />

Airbag system wiring harness is routed near the ABS control<br />

module, ABS sensor <strong>and</strong> hydraulic control unit. ..<br />

CAUTION:<br />

• All Airbag system wiring harness <strong>and</strong> connectors are<br />

colored yellow. Do not use electrical test equipment on<br />

these circuit.<br />

• Be careful not to damage Airbag system· wiring harness<br />

when servicing the ABS control module, ABS sensor<br />

<strong>and</strong> hydraulic control unit.<br />

2. Pre-inspection<br />

Before performing diagnostics, check the following items<br />

which might affect ABS problems:<br />

A: MECHANICAL INSPECTION<br />

1. POWER SUPPLY<br />

1) Measure battery voltage <strong>and</strong> specific gravity of electrolyte.<br />

St<strong>and</strong>ard voltage: 12 V, or more<br />

Specific gravity: Above 1.260<br />

2) Check the condition of the main <strong>and</strong> other fuses, <strong>and</strong><br />

harnesses <strong>and</strong> connectors. Also check for proper grounding.<br />

2. BRAKE FLUID<br />

1) Check brake fluid level.<br />

2) Check brake fluid leakage.<br />

3. BRAKE DRAG<br />

Check brake drag. < Ref. to 4-4 [K1 00]. ><br />

4. BRAKE PAD AND ROTOR<br />

Check brake pad <strong>and</strong> rotor. < Ref. to 4-4 [K1 00]. ><br />

5. TIRE SPECIFICATIONS, TIRE WEAR AND AIR<br />

PRESSURE<br />

Check tire specifications, tire wear <strong>and</strong> air pressure. < Ref.<br />

to 4-2 [S1A1], [S1A2].><br />

2


BRAKES<br />

[T281] 4-4<br />

2. Pre-inspection<br />

B: ELECTRICAL INSPECTION<br />

1. WARNING LIGHT ILLUMINATION PATTERN<br />

START<br />

Ignition key switch<br />

OFF . I<br />

ON<br />

ON<br />

ASS warning light<br />

Goes out.<br />

Illuminates.<br />

I I<br />

----i.. 1.5 s t----<br />

Goes out.<br />

84M0781A<br />

1) When the ABS warning light does not illuminate in<br />

accordance with th.is illumination pattern, there must be<br />

an electrical malfunction.<br />

2) When the ABS warning light remains constantly OFF,<br />

repair the ABS warning light circuit or diagnosis circuit.<br />

< Ref. to [T7 ADJ . ><br />

NOTE:<br />

Even though the ASS warning light does not go out 1.5<br />

seconds after it illuminates, the ABS system operates normally<br />

when the warning light goes out while driving at<br />

approximately 12 km/h (7 MPH). However, the Anti-lock<br />

brakes do not work while the ABS warning light is illuminated.<br />

3


4-4 [T300]<br />

3. Electrical Components Location<br />

BRAKES<br />

3. Electrical Components ·Location<br />

H4M1098A<br />

CD Hydraulic control unit (H/U)<br />

® Proportioning valve<br />

@ ABS control module (ABSCM)<br />

@ ABS diagnosis connector<br />

@ ABS warning light<br />

@ Data link connector (for Subaru select monitor)<br />

(J) Transmission control module (only AT vehicle)<br />

@ Tone wheel<br />

® ABS sensor<br />

® Wheel cylinder<br />

@ G sensor (only AWD vehicle)<br />

@ Brake switch<br />

@ Master cylinder<br />

® Relay box<br />

4


BRAKES<br />

[T300] 4-4<br />

3. Electrical Comp onents Location<br />

B4M0783A<br />

-r--<br />

H4M1099A<br />

H4M1100A<br />

c[ ..<br />

_<br />

11<br />

'\j<br />

B4M0646B<br />

B4M0645B<br />

5


4-4 [T400]<br />

4. Schematic<br />

BRAKES<br />

4. Schematic<br />

._._._.CD ._._._.<br />

r'<br />

I<br />

I<br />

I<br />

j @j<br />

L._.[b·;;. ".._..<br />

@<br />

BATTERY O----o o>--""t-----I<br />

@<br />

@<br />

®<br />

®> L-----1"""<br />

@ L-----1"""<br />

. B4M0787A<br />

CD<br />

®<br />

@<br />

@<br />

@<br />

®<br />

(J)<br />

@<br />

®<br />

@)<br />

@<br />

®<br />

@<br />

Hydraulic control unit (H/U)<br />

Front left inlet solenoid valve<br />

Front left outlet solenoid valve<br />

Front right inlet solenoid valve<br />

Front right outlet solenoid valve<br />

Rear left inlet solenoid valve<br />

Rear left outlet solenoid valve<br />

Rear right inlet solenoid valve<br />

Rear right outlet solenoid valve<br />

Motor<br />

Transmission control module (only AT model)<br />

ABS warning light<br />

Motor relay<br />

@ Valve relay<br />

@ Relay box<br />

@) Data link connector<br />

® ABS diagnosis connector<br />

@ Stop light switch<br />

@ Stop light<br />

@) G sensor (only AWD model)<br />

@ Front left ABS sensor<br />

@ Front right ABS sensor<br />

@ Rear left ABS sensor<br />

@ Rear right ABS sensor<br />

@) ABS control module (ABSCM)<br />

6


BRAKES<br />

[T400] 4-4<br />

4. Schematic<br />

MEMO:<br />

7


4-4 [T501]<br />

5. Control Module 110 Signal<br />

BRAKES<br />

5. Control Module 1/0 Signal<br />

1. 1/0 SIGNAL VOLTAGE<br />

ABS control module connector<br />

B4M1024A<br />

NOTE:<br />

The terminal numbers in the ASS qontrol module connector<br />

are as shown in the figure.<br />

8


BRAKES [T501] 4-4<br />

5. Control Module I/O Signal<br />

Contents<br />

ABS sensor<br />

(Wheel<br />

speed<br />

sensor)<br />

/<br />

Front left wheel<br />

Front right wheel<br />

Rear left wheel<br />

Rear right wheel<br />

Front left outlet<br />

Front right outlet<br />

Rear left oullet<br />

Hydraulic Solenoid Rear right outlet<br />

control unit valve Front left inlet<br />

Relay box<br />

Front riht inlet<br />

Rear left inlet<br />

Rear right inlet<br />

Valve relay power s<strong>up</strong>ply<br />

Valve relay coil<br />

Motor relay coil<br />

Motor monitoring<br />

power s<strong>up</strong>ply<br />

G sensor<br />

(AWD model ground<br />

only)<br />

output<br />

Stop light switch<br />

ABS warning light<br />

AT ABS signal<br />

(AT model only)<br />

ABS operation signal monitor<br />

Select<br />

monitor<br />

Data is received.<br />

Data is sent.<br />

ABS Terminal No. 1<br />

diagnosis<br />

connector Terminal No. 2<br />

Power s<strong>up</strong>ply<br />

Grounding line<br />

Grounding line<br />

Terminal<br />

No.<br />

49-19<br />

Input/Output signal<br />

Measured value <strong>and</strong> measuring conditions<br />

14-15 0.12 -1 V<br />

16-17 (When it is 20 Hz.)<br />

18-46<br />

51-1<br />

3-1<br />

4-1<br />

50-1 10 - 13 V when the valve is OFF <strong>and</strong><br />

24-1 less than 1.5 V when the valve is ON.<br />

30-1<br />

31-1<br />

23-1<br />

27-1 10 ---:- 13 V when ignition switch is ON.<br />

47-1 Less than 1.5 V when ignition switch is ON.<br />

22-1<br />

10-1<br />

8-45<br />

More than 10 V when the ABS control does not operate still<br />

<strong>and</strong> less than 1.5 V when ABS operates.<br />

Less than 1.5 V when the ABS control does not operate still<br />

<strong>and</strong> more than 10 V when ABS operates.<br />

4.75 - 5.25 V<br />

45<br />

-<br />

7-45 2.3 ± 0.2 V when vehicle is in horizontal position.<br />

36-1<br />

54-1<br />

12-1<br />

39-1<br />

Less than 1.5 V when the stop light is OFF <strong>and</strong> more than<br />

4.5 V when the stop light is ON.<br />

Less than 1.5 V during 1.5 seconds when ignition switch is<br />

ON, <strong>and</strong> 10 - 14 V after 1.5 seconds.<br />

Less than 1.5 V when the ABS control does not operate still<br />

<strong>and</strong> more than 5.5 V when ABS operates.<br />

Less than 1.5 V when the ABS control does not operate still<br />

<strong>and</strong> more than 5.5 V when ABS operates.<br />

11-1 Less than 1.5 V when no data is received.<br />

38-1 4.75 - 5.25 V wh·en no data is sent.<br />

5-1 10 - 14 V when ignition switch is ON.<br />

13-1 10 - 14 V when ignition switch is ON.<br />

28-1 10 - 14 V when ignition switch is ON.<br />

1 -<br />

55<br />

-<br />

9


4-4 [T502] BRAKES<br />

5. Control Module I/O Signal<br />

2. 1/0 SIGNAL DIAGRAM<br />

17, t,<br />

I<br />

.,.<br />

Battery<br />

I<br />

Ignition key switch<br />

Front right<br />

ABS sensor<br />

Front left<br />

ABS sensor<br />

Rear right<br />

ABS sensor<br />

..n-<br />

I<br />

r<br />

I<br />

I<br />

I<br />

r<br />

I<br />

Rear left<br />

ABS sensor<br />

r<br />

ABS<br />

control<br />

module<br />

Stop light I<br />

switch<br />

I G sensor<br />

(AWD only)<br />

I<br />

I<br />

I<br />

ABS warning I<br />

light<br />

r<br />

I<br />

f<br />

Select monitor <br />

ABS diagnosis I<br />

connector<br />

r<br />

-,<br />

Hydraulic control unit<br />

r-----------------<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

i<br />

I FR inlet<br />

solenoid valve<br />

I<br />

I<br />

I<br />

FR outlet<br />

solenoid valve<br />

I FL inlet<br />

solenoid valve<br />

I<br />

I FL outlet<br />

solenoid valve<br />

I<br />

. I RR inlet<br />

I solenoid valve<br />

I<br />

I RR outlet -I<br />

I solenoid valve<br />

I RL inlet<br />

I solenoid valve<br />

RL outlet<br />

I solenoid valve<br />

I<br />

J<br />

J<br />

I<br />

I<br />

J<br />

--- ------------ --___ J<br />

Relay box<br />

r-----------------<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

Valve relay<br />

Motor relay<br />

I<br />

J<br />

I<br />

I<br />

I<br />

I ------------------<br />

Transmission control<br />

I module (AT only)<br />

J<br />

I·<br />

I<br />

I<br />

I<br />

I<br />

B4M0788B<br />

10


BRAKES [T6AO] 4-4<br />

6. Diagnostics Chart for On-board Diagnosis System<br />

6. Diagnostics Chart for On-board<br />

Diagnosis System<br />

A: BASIC DIAGNOSTICS PROCEDURE<br />

TROUBLE OCCURS.<br />

+<br />

Is Select Monitor available?<br />

+<br />

Ask the customer when <strong>and</strong> how the<br />

trouble occurred using interview<br />

check list.<br />

Yes<br />

10. Diagnostic Chart with Select<br />

Monitor.<br />

PRE-INSPECTION<br />

CALLING UP A TROUBLE CODE.<br />

+<br />

Record all trouble codes.<br />

No trouble code is readable.<br />

Only the start code is issued.<br />

., Inspection using Diagnostic Chart for<br />

Warning Light Failure.<br />

I<br />

Trouble codes<br />

are issued.<br />

I Perform diagnostics in accordance with trouble code.<br />

Inspection using General Diagnostics<br />

chart.<br />

Tro uble code<br />

de signated.<br />

I<br />

Repair.<br />

<br />

Clear memory.<br />

<br />

INSPECTION MODE<br />

<br />

CALLING UP A TROUBLE CODE.<br />

<br />

CONFIRMATION TEST<br />

<br />

END<br />

Only the starl code is issued.<br />

I<br />

B4M1051A<br />

NOTE:<br />

.. To check harness for broken wires or short circuits,<br />

shake it while holding it or the connector .<br />

.. When ABS warning light illuminates, read <strong>and</strong> record<br />

trouble code indicated by ABS warning light.<br />

11


4-4 [T6BO] BRAKES<br />

6. Diagnostics Chart for On-board Diagnosis System<br />

1. THE STATE OF THE ABS WARNING LIGHT<br />

B: CHECK LIST FOR INTERVIEW<br />

Check the following items about the vehicle's state.<br />

ABS warning light<br />

comes on.<br />

D Always<br />

D Sometimes<br />

D Only once<br />

D Does not come on<br />

• When Ihow long does it come on?:<br />

Ignition key position D LOCK<br />

D ACC<br />

D ON (before starting engine)<br />

D START<br />

D On after starting (Engine is running)<br />

D On after starting (Engine is stop)<br />

Timing<br />

2. SYMPTOMS<br />

ABS operating<br />

condition<br />

D Immediately after ignition is ON.<br />

D Immediately after ignition starts.<br />

D When advancing<br />

D While traveling at a constant speed<br />

D When decelerating<br />

DWhen turning to right Steering angle :<br />

Steering time :<br />

D When turning to left Steering angle :<br />

D When moving other electrical parts<br />

• Parts name :<br />

• Operating condition :<br />

D Performs no work.<br />

Steering time :<br />

D Operates only when abr<strong>up</strong>tly applying brakes. Vehicle speed :<br />

• How to step on brake pedal :<br />

a) Operating time :<br />

b) Operating noise : D Produce I D Does not produce<br />

• What kind of noise?<br />

c) Reaction force of brake pedal<br />

km/h to<br />

MPH to<br />

km/h<br />

km/h to<br />

MPH to<br />

D Knock<br />

D Gong gong<br />

D Bong<br />

D Buzz<br />

D Gong gong buzz<br />

D Others :<br />

D Stick<br />

D Press down once with a clunk<br />

D Press <strong>and</strong> released<br />

D Others :<br />

km/h<br />

MPH<br />

MPH<br />

km/h<br />

MPH<br />

deg<br />

sec<br />

deg<br />

sec<br />

km/h<br />

MPH<br />

sec<br />

12


BRAKES [T6BO] 4-4<br />

6. Diagnostics Chart for On-board Diagnosis System<br />

Behavior of vehicle<br />

/<br />

a) Directional stability cannot be obtained or steering arm refuses to work when applying brakes :<br />

D Yes / ONo<br />

• When :<br />

o Vehicle turns to right<br />

o Vehicle turns to left<br />

o Spins<br />

'0 Others :<br />

b) Directional stability cannot be obtained or steering arm refuses to work when accelerating :<br />

DYes / ONo<br />

• When :<br />

c) Brakes are out of order : 0 Yes / ONo<br />

• What :<br />

d) Poor acceleration : 0 Yes / ONo<br />

• What :<br />

e) Occurrence of vibration : 0 Yes / ONo<br />

• Where<br />

• What kind :<br />

f) Occurrence of abnormal noise : 0 Yes / ONo<br />

• Where<br />

• What kind :<br />

g) Occurrence of other phenomena : 0 Yes / ONo<br />

• What kind :<br />

o Vehicle turns to right<br />

o Vehicle turns to left<br />

o Spins<br />

o Others :<br />

o Braking distance is long<br />

o Brakes lock or drag<br />

o Pedal stroke is long<br />

o Pedal sticks<br />

o Others :<br />

o Fails to accelerate<br />

o Engine stalls<br />

o Others :<br />

3. CONDITIONS UNDE8 WHICH TROUBLE OCCURS<br />

Environment a) Weather o Fine<br />

o Cloudy<br />

o Rainy<br />

o Snowy<br />

o Various/Others :<br />

b) Ambient temperature FCC)<br />

c) Road o Urban area<br />

o Suburbs<br />

o Highway<br />

o General road<br />

o Ascending slope<br />

o Descending slope<br />

o Paved road<br />

o Gravel .road<br />

o Muddy road<br />

o S<strong>and</strong>y place<br />

D Others :<br />

d) Road surface o Dry<br />

o Wet<br />

o New-fallen snow<br />

o Compressed snow<br />

'0 Frozen slope<br />

o Others :<br />

13


4-4 [T680] BRAKES<br />

6. Diagnostics Chart for On-board Diagnosis System<br />

Condition<br />

<br />

a) Brakes<br />

b) Accelerator<br />

c) Vehicle speed<br />

d) Tire inflation pressure<br />

e) Degree of wear<br />

f) Genuine parts are used. : DYes I DNo<br />

g) Chain is passed around tires. : DYes I DNo<br />

h) T tire is used. : DYes I DNo<br />

i) Condition of suspension alignment :<br />

j) Loading state :<br />

k) Repair parts are used. : DYes I DNo<br />

• What :<br />

I) Others :<br />

Deceleration :<br />

g<br />

o Continuous I 0 Intermittent )<br />

Acceleration :<br />

o Continuous I 0 Intermittent<br />

km/h I<br />

o Advancing<br />

o Accelerating<br />

o Reducing speed<br />

o Low speed<br />

o Turning<br />

o Others :<br />

Front RH tire :<br />

Front LH tire :<br />

Rear RH tire :<br />

Rear LH tire :<br />

Front RH tire :<br />

Front LH tire :<br />

Rear RH tire :<br />

Rear LH tire :<br />

g<br />

MPH<br />

kPa<br />

kPa<br />

kPa<br />

kPa<br />

14


. /'<br />

BRAKES [T6D1] 4-4<br />

6. Diagnostics Chart for On-board Diagnosis System<br />

C: INSPECTION MODE<br />

Reproduce the condition under which the problem has<br />

occurr9d as much as possible.<br />

Drive the vehicle at a speed more than 40 km/h (25 MPH)<br />

for at least one minute .<br />

D: TROUBLE CODES<br />

When on-board diag nosis of the ASS control module<br />

detects a problem, the information (<strong>up</strong> to a m.aximum of<br />

three) will be stored in the EEP ROM as a trouble code.<br />

When there are more than three, the most recent three will<br />

be stored. (Stored . codes will stay in memory . until they are<br />

cleared.)<br />

1. CALLING UP A TROUBLE CODE<br />

1) Take out ASS diagnosis connector from side of driver's<br />

seat heater unit.<br />

2) Turn ignition switch OFF.<br />

3) Connect ASS diagnosis connector terminal 2 to diagnosis<br />

terminal.<br />

4) Turn ignition switch ON.<br />

5) ASS warning light is set in the diagnostic mode <strong>and</strong><br />

blinks to identify trouble code.<br />

6) After the start code (1 1) is shown, the trouble codes will<br />

be shown in order of the last information first.<br />

These repeat for a maximum of 5 minutes.<br />

NOTE:<br />

When there are no trouble codes in memory, only the start<br />

code (11) is shown.<br />

Example of code indication<br />

Trouble<br />

ON<br />

code: 21<br />

1 1 2 1<br />

.' ,eo.bE.' 2<br />

.0 ",e.,.' 2 "".lJ.' LO 2 ""'.<br />

"".I<br />

.<br />

0.3 sec 0.3 sec 0.3 sec<br />

Start code Trouble code 21<br />

Trouble<br />

ON<br />

code: 22,31<br />

1 1 2 2<br />

o Ul ___<br />

r----"""IU...-----.,.,lJlJl---<br />

Ul ___<br />

1 2 1<br />

""'---'U""---LrL<br />

Start code Trouble code 21<br />

u<br />

3 1<br />

u<br />

UL<br />

Start code Trouble code 22<br />

Trouble code 31<br />

Start code<br />

84M0232A<br />

15


BRAKES<br />

6. Diagnostics Chart for On-board Diagnosis System<br />

4-4 [T602]<br />

2. CLEARING MEMORY<br />

1) After calling <strong>up</strong> a trouble code, disconnect ABS diagnosis<br />

connector terminal 2 from diag nosis terminal.<br />

2) Repeat 3 times within approx. 12 seconds; connecting<br />

<strong>and</strong> discon necting terminal 2 <strong>and</strong> diagnosis terminal for ·<br />

at least 0.05 seconds each time.<br />

connector<br />

Terminal 2 H4M1103A<br />

Trouble code indication mode<br />

T<br />

Memory erase mode<br />

ABS warning lamp r--------------------- ..<br />

Terminal L<br />

GND (Low level)<br />

I--- .--<br />

GND<br />

open (High level)<br />

0.2 sec or more 0.05 sec or more<br />

1.5 sec<br />

12 sec or less<br />

84M0233C<br />

NOTE:<br />

After diagnostics is completed, make sure to clear memory.<br />

Make sure only start code (11) is shown . after memory<br />

is cleared.<br />

16


BRAKES [T6D2] 4-4<br />

6. Diagnostics Chart for On-board Diagnosis System<br />

MEMO:<br />

17


4-4 [T7AO] BRAKES<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

@)<br />

[ill]<br />

ASS<br />

control<br />

module<br />

® @<br />

• [ill]<br />

@<br />

1112131415161fiBi9l1ol1112113114115116!<br />

® @>I-Bl00_--IrT1',,--<br />

7. Diagnostics Chart for ABS Warning<br />

light Circuit <strong>and</strong> Diagnosis Circuit<br />

Failure<br />

A: ABS WARNING LIGHT DOES NOT COME<br />

ON.<br />

DIAGNOSIS:<br />

• ABS warning light circuit is open or shorted.<br />

TROUBLE SYMPTOM:<br />

• When ignition switch is turned ON (engine OFF),<br />

.<br />

ABS<br />

warning light does not come on.<br />

WIRING DIAGRAM:<br />

a:@<br />

Fuse<br />

IGN<br />

No.18<br />

b:-,<br />

Fuse<br />

No.15<br />

@ Gp c:nation<br />


BRAKES [T7A4] 4-4<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

7A1<br />

CHECK IF OTHER WARNING LIGHTS TURN<br />

ON.<br />

Turn ignition switch to ON (engine OFF).<br />


4-4 [T7AS] BRAKES<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

@<br />

<br />

mIll]<br />

84M0792C<br />

' 1A5<br />

"<br />

'CHECK BATTERY SHORT OF RELAY BOX.<br />

1) Disconnect connector from relay box.<br />

2) Measure voltage between relay box <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(ABS4) No. 2 (+ ) - Chassis ground (-):<br />


BRAKES [T7A7] 4-4<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

MEMO:<br />

21


4-4 [1780] BRAKES<br />

7. Diagnostics Chart for ABS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

B: ABS WARNING LIGHT DOES NOT GO OFF.<br />

DIAGNOSIS:<br />

.. ABS warning light circuit is open or shorted.<br />

TROUBLE SYMPTOM:<br />

.. When starting the engine <strong>and</strong> while ABS warning light<br />

is kept ON.<br />

WIRING DIAGRAM:<br />

@<br />

am<br />

ASS<br />

control<br />

module<br />

®<br />

B<br />

@<br />

®<br />

@<br />

am<br />

11 12131415161ifflffi 1101111121131141151161<br />

@<br />

Fuse<br />

No.18<br />

Fuse<br />

No.15<br />

<br />

ASS<br />

diagnosis ® ©<br />

-=<br />

connector Diagnosis<br />

terminal<br />

®<br />

11liblll.<br />

CD<br />

IrrnlI""""'lnlrrT"l'I"""Illr"fTiII'5"TT"11lgl""'""I1IITTI1!1<br />

@<br />

IGN sw<br />

SSF-4 FL1 .25S<br />

Relay box<br />

- - - - - - - - -<br />

l ,<br />

Valve'<br />

relay , &<br />

n Motor<br />

" U relay ,'<br />

, ,<br />

L-= =t1_t_1-J<br />

@<br />

__<br />

(@)<br />

_ _ _ J<br />

Hydraulic unit<br />

I---<br />

"<br />

,<br />

Solenoid va lve<br />

FL inlet<br />

FL outlet<br />

FR inlet<br />

FR outlet<br />

RL inlet<br />

, <br />

' co<br />

,<br />

H4M1104<br />

22


BRAKES [T7B4] 4-4<br />

7. Diagnostics Chart for ABS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

7B1 CHECK INSTAllATION OF ABSCM CON­<br />

NECTOR.<br />

Turn ignition switch to OFF.<br />

: Is ABSCM connector inserte d into ABSCM<br />

until the clamp locks onto it?<br />

@) Go to step 7B2.<br />

(§) :<br />

Insert ABSCM con nector into ABSCM until the<br />

clamp locks onto it.<br />

B4M0430<br />

1 7B2 1 CHECK GENERATOR.<br />

1) Start the engine.<br />

2) Idle the engine.<br />

3) Measure voltage between generator <strong>and</strong> chassis<br />

ground.<br />

Terminal<br />

Generator B terminal (+ ) - Chassis ground (-):<br />

: Is the voltage between 10 <strong>and</strong> 15 V?<br />

@) Go to step 7B3.<br />

(§) Repair generator.<br />

1 7B3 ICHECK BATTERY TERMINAL<br />

Turn ignition switch to OFF.<br />

E3> : Is there poor contact at battery terminal?<br />

Repair battery terminal.<br />

(§) Go to step 7B4.<br />

19 20 21 22 23 24 25 26 27 28<br />

Q • w M E<br />

76 77 78 79 8 81 B B<br />

B4M0796A<br />

1 7B4 1 CHECK POWER SUPPLY OF ABSCM.<br />

1) Disconnect connector from ABSCM.<br />

2) Start engine.<br />

3) Idle the engine.<br />

4) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 28 (+ ) - Chassis ground (-):<br />

: Is the voltage between 10 <strong>and</strong> 15 V?<br />

@) Go to step 7B5.<br />

(§) Repair ABSCM power s<strong>up</strong>ply circuit.<br />

23


4-4 [1785] BRAKES<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

...., =<br />

CJ<br />

Q<br />

-: <br />

. i ®<br />

1 2 3 4 5 6 7 8 9 10 1\<br />

M 3<br />

_1561571 58 59160 61 621631 64 651 66 67 68<br />

,<br />

'<br />

1 11 19 20 21 22 23 24 25 26 27 28<br />

6 47 48 49 50 51 52 53 54 55 IXI<br />

76 77 78 79 801 81 1821831<br />

84M0797A<br />

1 7B5 1 CHECK GROUND CIRCUIT OF ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground,<br />

Connector & terminal<br />

(F49) No. 1 - Chassis ground:<br />

(F49) No. 55 - Chassis ground:<br />

: Is the resistance less than 0.5 Q?<br />

C) Go to step 7B6.<br />

C§ Repair ABSCM ground harness.<br />

1 7B6 1 CHECK WIRING HARNESS.<br />

1) Discon nect connector (F50) from relay box.<br />

2) Turn ignition switch to ON.<br />

: Does the ASS warning light remain off?<br />

Cvs) Go to step 7B7.<br />

C§ Repair front wiri ng harness.<br />

1 7B7 1 CHECK RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connector (F50) to relay box.<br />

3) Remove valve relay from relay box.<br />

4) Disconnect connector (ABS1) from hydraulic control<br />

unit.<br />

5) Turn ignition switch to ON.<br />

: Does the ASS warning light remain off?<br />

@: Go to step 7B8.<br />

C§ : Repair relay box <strong>and</strong> check fuse.<br />

24


BRAKES [T7B11] 4-4<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

12 V<br />

--·III<br />

B4M1052A<br />

1 788 ICHECK CONTACT POINT OF VALVE RELAY. I<br />

1) Connect battery to valve relay terminals No. 85 <strong>and</strong> No.<br />

86.<br />

2) Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 30 - No. 87:<br />

: Is the resistance less than 0.5 O?<br />

Cvs) Go to step 789.<br />

: Replace valve relay.<br />

12 V<br />

---III<br />

86<br />

0<br />

86<br />

0<br />

86<br />

D<br />

Q<br />

Ii<br />

.<br />

cd<br />

87<br />

c:::J<br />

87a 0<br />

85<br />

D30<br />

/n<br />

r:=; 87a 0<br />

D30<br />

85<br />

n<br />

l2.Q<br />

B4M1111A<br />

B4M1054A<br />

B4M1113A<br />

1 789 I CHECK CONTACT POINT OF VALVE RELAY. I<br />

Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 30 - No. 87a:<br />

Is the resistance more than 1 MO?<br />


4-4 [T7B12] BRAKES<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

1 7812 1 CHECK HYDRAULIC CONTROL UNIT.<br />

1) Turn ignition switch to OFF.<br />

2) Con nect connector (ABS1) to hydraulic control unit.<br />

3) Turn ignition switch to ON.<br />

: Is the A8S warning light off?<br />

C€ Go to step 7813.<br />

<br />

Replace hydraulic control unit <strong>and</strong> check fuse<br />

No. 19.<br />

1 7813 1 CHECK DIAGNOSIS TERMINAL<br />

Measure resistance between diag nosis terminals (B81)<br />

<strong>and</strong> chassis ground.<br />

Terminals<br />

Diagnosis terminal (A) - Chassis ground:<br />

Diagnosis terminal (8) - Chassis ground:<br />

: Is the resistance less than 1 Q?<br />

Cv Go to step 7814.<br />

: Repair diagnosis terminal harness.<br />

10 11 12 13 14 15 16 17 18 19<br />

a " <br />

m n n H <br />

B4M0801A<br />

1 7814 1 CHECK DIAGNOSIS LINE.<br />

1) Turn ignition switch to OFF.<br />

2) Connect diagnosis terminal to ABS diagnosis connector<br />

(B1 15) No. 2.<br />

3) Disconnect connector from ABSCM.<br />

4) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 13 - Chassis ground:<br />

: Is the resistance less than 1 Q?<br />

0' Go to step 7815.<br />

<br />

Repair harness con nector between ABSCM <strong>and</strong><br />

ABS diagnosis connector.<br />

26


BRAKES<br />

[1'1:B15] 4-4<br />

7. Diagnostics Chart for ABS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

1B15 CHECK POOR CONTACT IN ABSCM CON­<br />

NECTOR.<br />

: Is there poor contact in ABSCM connector?<br />

< Ref. to FOREWORD [T3C1J. ><br />

Repair connector.<br />

Replace ABSCM.<br />

27


4-4 [T7eO] BRAKES<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

----<br />

<br />

@<br />

ol2J<br />

A8S<br />

control<br />

module<br />

C: TROUBLE CODE DOES NOT APPEAR.<br />

DIAGNOSIS:<br />

.. Diagnosis circuit is open.<br />

TROUBLE SYMPTOM:<br />

.. The ASS warning light turns on or off normally but the<br />

start code cannot be read out in the diagnostic mode.<br />

WIRING DIAGRAM:<br />

Fuse FL 1 .258<br />

No. 1 8<br />

Fuse<br />

No. 15<br />

a:@<br />

r:1O\<br />

'mb'<br />

® ® <br />

® (@)<br />

fmi ol2J<br />

®<br />

@<br />

11 12131415161ffBR 1101111121131141151161<br />

@ GD<br />

(@)<br />

co::ination<br />

meter<br />

<br />

A8S<br />

diagnosis @ ®<br />

7<br />

connector o· .<br />

lagnosls<br />

terminal<br />

®<br />

1111ll3.<br />

GD<br />

....,..,..,llI...,.,..,lalrTT7'I....,Ill91,...,."I...,.,,lgl""""'I"""B!1<br />

®<br />

,<br />

I<br />

,<br />

L _<br />

'I<br />

So'lenoid<br />

- -<br />

Relay box<br />

,<br />

- - - - - - -l<br />

t <br />

_ _<br />

@<br />

@<br />

_ _<br />

,<br />

Valve I<br />

relay , <br />

n<br />

U re lay ,<br />

_ _ _ J<br />

Motor<br />

I '<br />

I---<br />

,<br />

va lve<br />

FL inlet I<br />

FL outlet<br />

FR inlet I<br />

,<br />

FR outlet<br />

RL inlet<br />

I<br />

,<br />

RL outlet<br />

I<br />

, RR inlet ,<br />

RR outlet<br />

I I<br />

, Pump motor ,<br />

L _<br />

_ _ <br />

_<br />

_ _ J<br />

I <br />

'<br />

m<br />

I<br />

H4M1104<br />

28


BRAKES [T7C3] 4-4<br />

7. Diagnostics Chart for ASS Warning Light Circuit <strong>and</strong> Diagnosis Circuit Failure<br />

1 7C1 I CHECK DIAGNOSIS TERMINAL<br />

Measure resistance between diagnosis terminals (B81 )<br />

<strong>and</strong> chassis ground.<br />

Terminals<br />

Diagnosis terminal (A) - Chassis ground:<br />

Diagnosis terminal (8) - Chassis ground:<br />

: Is the resistance less than 0.5 Q?<br />

YES : Go to step 7C2.<br />

Repair diagnosis terminal harness.<br />

:<br />

d10 11 12<br />

15 16 17 18 19<br />

14 13<br />

a a M <br />

m n n <br />

L---____________B<br />

_<br />

4M _<br />

O _<br />

BO _<br />

1A -I<br />

1 7C2 I CHECK DIAGNOSIS LINE.<br />

1) Turn ignition switch to OFF.<br />

2) Connect diag nosis terminal to ABS diagnosis connector<br />

(B1 15) No. 2.<br />

3) Disconnect connector from ABSCM.<br />

4) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 13 - Chassis ground:<br />

: Is the resistance less than 0.5 Q?<br />

Cv Go to step 7C3.<br />

:<br />

Repair harness con nector between ABSCM <strong>and</strong><br />

ABS diagnosis connector.<br />

7C3 CHECK POOR CONTACT IN ABSCM CON­<br />

NECTOR.<br />


4-4 [TSAO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

8. Diagnostics Chart with Trouble Code<br />

by ABS Warning light<br />

A: LIST OF TROUBLE CODE<br />

Trouble code Contents of diagnosis Ref. to<br />

Start code<br />

11 III Trouble code is shown after start code.<br />

-<br />

III Only start code is shown in normal condition.<br />

21 Front right ABS sensor [T8BO]<br />

23 Abnormal ABS sensor Front left ABS sensor [T8CO]<br />

25 (Open circuit or input voltage too high) Rear right ASS sensor [T8DO]<br />

27 Rear left ASS sensor [T8EO]<br />

22 Front right ASS sensor [T8FO]<br />

24 Front left ASS sensor [T8GO]<br />

26<br />

Abnormal ASS sensor<br />

(Abnormal ABS sensor signal)<br />

Rear right ABS sensor<br />

[T8HO]<br />

28 Rear left ABS sensor [T810]<br />

29<br />

Any one of four<br />

[T8JO]<br />

31 Front right inlet valve [T8KO]<br />

32 Front right outlet valve [T800]<br />

33 Front left inlet valve [T8l0]<br />

34 Abnormal solenoid valve circuit(s) in Front left outlet valve [T8PO]<br />

35<br />

hydraulic unit Rear right inlet valve [T8MO]<br />

36 Rear right outlet valve [T8QO]<br />

37<br />

Rear left inlet valve<br />

[T8NO]<br />

38 Rear left outlet valve [T8RO]<br />

41 Abnormal ASS control module [T8S0]<br />

42 Source voltage is low. [T8TO]<br />

44<br />

A combination of AT control abnormal<br />

[T8UOj<br />

46 Abnormal G sensor power s<strong>up</strong>ply voltage [T8VO]<br />

51 Abnormal valve relay [T8WO]<br />

52 Abnormal motor <strong>and</strong>/or motor relay [T8XO]<br />

54 Abnormal stop light switch [T8VOj<br />

56<br />

Abnormal G sensor output voltage<br />

[T8Z0j<br />

30


BRAKES [T8AO] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

MEMO:<br />

31


4-4 [T8BO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

B: TROUBLE CODE 21 (FRONT RH)<br />

C: TROUBLE CODE 23 (FRONT lH)<br />

D: TROUBLE CODE 25 (REAR RH)<br />

E: TROUBLE CODE 27 (REAR lH)<br />

- ABNORMAL ABS SENSOR (OPEN CIRCUIT<br />

OR INPUT VOLTAGE TOO HIGH) -<br />

DIAGNOSIS:<br />

• Faulty ABS sensor (Broken wire, input voltage too high)<br />

• Faulty harness connector<br />

TROUBLE SYMPTOM:<br />

• ABS does not ope.rate.<br />

WIRING DIAGRAM:<br />

ASS<br />

control<br />

module<br />

L--___=<br />

I ,::====Id joint<br />

15E=== '-<br />

connector<br />

®®<br />

@@<br />

®<br />

1£1IThlrtlSib.<br />

H4M1106<br />

32


BRAKES [TSE2] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

I SE1 I CHECK ABS SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ABS sensor.<br />

3) Measure resistance of ABS sensor connector terminals.<br />

Terminal<br />

Front RH No. 1 - No. 2:<br />

Front LH No. 1 - No. 2:<br />

Rear RH No. ·1 - No. 2:<br />

B4M0806 Rear LH No. 1 - No. 2:<br />

----<br />

Ec3> : Is the resistance between 0.8 <strong>and</strong> 1.2 kQ?<br />

C® Go to step SE2.<br />

Replace ABS sensor.<br />

:<br />

'--__ __<br />

__ __<br />

________ __ ______ B4 _ M _ OS ---'<br />

I CHECK BATTERY SHORT OF ABS SENSOR. I<br />

I SE2<br />

1) Disconnect connector from ABSCM.<br />

2) Measure voltage between ABS sensor <strong>and</strong> chassis<br />

ground.<br />

Terminal<br />

Front RH No. 1 (+) - Chassis ground (-):<br />

Front LH No. 1 (+) - Chassis ground (-):<br />

Rear RH No. 1 (+) - Chassis ground (-):<br />

07 Rear LH No. 1 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Go to step SE3.<br />

Replace ABS sensor.<br />

(§) :<br />

33


4-4 [TSE3] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

'--__---'<br />

.,.--________B 4M 08 __ ---l<br />

ISEl<br />

I CHECK BATTERY SHORT OF ABS SENSOR. I<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABS sensor <strong>and</strong> chassis<br />

ground.<br />

Terminal<br />

Front RH No. 1 (+) - Chassis ground (-):<br />

Front LH No. 1 (+) - Chassis ground (-):<br />

Rear RH No. 1 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

C) Go to step SE4.<br />

Replace ABS sensor.<br />

07 Rear LH No. 1 (+) - Chassis ground (-):<br />

:<br />

B4M0809A<br />

SE4 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND ABS SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connector to ABS sensor.<br />

3) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

Trouble code 21 (F49) No. 14 - No. 15:<br />

Trouble code 23 / (F49) No. 49 - No. 19:<br />

Trouble code 25 I (F49) No. 18 - No. 46:<br />

Trouble code 27 I (F49) No. 16 - No. 17:<br />

: Is the resistance between 0.8 <strong>and</strong> 1.2 kQ?<br />


35<br />

BRAKES [TSE7] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

®<br />

" " " " " " " " "<br />

e « •<br />

"<br />

Q" " <br />

n<br />

' II 00 ro n n Mil<br />

1/<br />

'16 47 48 49 50 51 52 53 54 55 IX!<br />

76 77 78 ; I 8 81 IB2IB;lI<br />

" " <br />

.g- B4M0810A<br />

18E5<br />

I CHECK BATTERY SHORT OF HARNESS.<br />

Measure voltage between ABSCM connector <strong>and</strong> . chassis<br />

ground.<br />

Connector & terminal<br />

Trouble code 21 I (F49) No. 14 (+) - Chassis ground<br />

(-):.<br />

Trouble code 23 I (F49) No. 49 (+) - Chassis ground<br />

(-):<br />

Trouble code 25 I (F49) No. 18 (+) - Chassis ground<br />

(-):<br />

Trouble code 27 I (F49) No. 16 (+) - Chassis ground<br />

(-):<br />

S : Is the voltage less than 1 V?<br />

@£D Go to step 8E6.<br />

: Repair harness between ABSCM <strong>and</strong> ABS sensor.<br />

®<br />

" " " " " " " " "<br />

39 40 41 42 44 45 46 1/,<br />

"<br />

I<br />

II 68 69 70 71 72 73 74 75 76 II<br />

-n Q"" <br />

-: <br />

6 47 48 49 50. 51 52 53 54 55 IX<br />

76 77 78 ; I 801 81 182183<br />

\<br />

" " <br />

B4M0810A<br />

18E6<br />

I CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 21 I (F49) No. 14 (+) - Chassis ground<br />

(-):<br />

Trouble code 23 I (F49) No. 49 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 25 I (F49) No. 18 (+) - Chassis ground<br />

(-):<br />

Trouble code 27 I (F49) No. 16 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

Go to step 8E7.<br />

Repair harness between ABSCM <strong>and</strong> ABS sensor.<br />

18E7 ICHECK INSTALLATION OF ABS SENSOR.<br />

Tightening torque:<br />

32 ±10 N'm (3.3 ±1.0 kg-m, 24 ±7 ft-Ib)<br />

c3> : Are the ASS sensor installation bolts tightened<br />

securely?<br />


4-4 [TSE8] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

ISES I CHECK INSTALLATION OF TONE WHEEL<br />

Tightening torque:<br />

13±3 N·m (1.3± 0.3 Icg-m, 9±2.2 ft-Ib)<br />

: Are the tone wheel installation bolts tightened<br />

securely?<br />

Cv Go to step SE9.<br />

(§) : Tighten tone wheel instalia ' tion bolts securely.<br />

I CHECK ABS SENSOR GAP.<br />

Measure tone wheel-to-pole piece gap over entire perimeter<br />

of the wheel.<br />

: Is the gap within the specifications shown in<br />

the following table?<br />

t<br />

Sensor gap<br />

G4M0700<br />

Specifications<br />

Front wheel<br />

0.9 - 1.4 mm<br />

(0.035 - 0.055 in)<br />

Rear wheel<br />

0.7 - 1.2 mm<br />

(0.028 - 0.047 in)<br />

Gr : Go to step SE10.<br />

(§) : Adjust the gap.<br />

NOTE:<br />

Adjust the gap using spacers (Part No. 26755AAOOO). If<br />

spacers cannot correct the gap, replace worn sensor or<br />

worn tone wheel.<br />

Sensor gap<br />

G4M0701<br />

ISE10 I CHECK HUB RUNOUT.<br />

Measure hub runout.<br />

: Is the runout less than 0.05 mm (0.0020 in)?<br />

Cv Go to step SE11. -<br />

(§) Repair hub.<br />

ISE11 I CHECK POOR CONTACT IN CONNECTORS. -,<br />

: Is there poor contact in connectors between<br />

ASSCM <strong>and</strong> ASS sensor? < Ref. to FORE·<br />

WORD [T3C1}. ><br />

Repair connector.<br />

Go to step SE12.<br />

36


BRAKES [TSE13] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

18E12 ICHECK ABSCM.<br />

1) Connect all connectors:<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Cv) Replace ABSCM.<br />


4-4 [TSFO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

F: TROUBLE CODE 22 (FRONT RH)<br />

G: TROUBLE CODE 24 (FRONT LH)<br />

H: TROUBLE CODE 26 (REAR RH)<br />

I: TROUBLE CODE 28 (REAR LH)<br />

- ABNORMAL ABS SENSOR (ABNORMAL<br />

ABS SENSOR SIGNAL) -<br />

DIAGNOSIS:<br />

.. Faulty ASS sensor signal (noise, irregular signal, etc.)<br />

.. Faulty harness/connector<br />

TROUBLE SYMPTOM:<br />

.. ASS does not operate.<br />

WIRING DIAGRAM:<br />

ASS<br />

control<br />

module<br />

@@<br />

@@ ®<br />

Fll2r1l<br />

IlliIQJ<br />

@<br />

rmi&om<br />

®<br />

IJI§IIllnMijlW<br />

H4M1106<br />

38


t<br />

Sensor gap<br />

G4M0700<br />

BRAKES [1814] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

1811 ICHECK INSTAllATION OF ABS SENSOR.<br />

Tightening torque:<br />

32 ± 10 N·m (3.3 ± 1.0 kg-m, 24 ± 7 ft-Ib)<br />

EC9 : Are the ABS sensor installation bolts tightened<br />

securely?<br />

Go to step 812.<br />

Tighten ABS sensor installation bolts securely .<br />

. 1812 1 CHECK INSTAllATION OF TONE WHEEL<br />

Tightening torque:<br />

13±3 N·m (1.3± 0.3 kg-m, 9±2.2 ft-Ib)<br />

e : Are the tone wheel installation bolts tightened<br />

securely?<br />

@ Go to step 813.<br />

: Tighten tone wheel installation bolts securely.<br />

1813 1 CHECK ABS SENSOR GAP.<br />

Measure tone wheel to pole piece gap over entire perimeter<br />

of the wheel.<br />

S : Is the gap within the specifications shown in<br />

the following table?<br />

Specifications<br />

Front wheel<br />

0.9 - 1.4 mm<br />

(0.035 - 0.055 in)<br />

(v : Go to step 814.<br />

: Adjust the gap.<br />

Rear wheel<br />

0.7 - 1.2 mm<br />

(0.028 - 0.047 in)<br />

NOTE:<br />

Adjust the gap using spacer (Part No. 26755AAOOO). If<br />

spacers cannot correct the gap, replace worn sensor or<br />

worn tone wheel.<br />

Sensor gap<br />

G4M0701<br />

CHECK OSCillOSCOPE.<br />

: Is an oscilloscope available?<br />

@ Go to step 815.<br />

: Go to step 816.<br />

39


4-4 [T815] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

1815 I CHECK ABS SENSOR SIGNAL<br />

Connector cover B<strong>and</strong><br />

1) Raise all four wheels of ground.<br />

2) Turn ignition switch OFF.<br />

3) Disconnect connector from ABS control module.<br />

4) Remove b<strong>and</strong>.<br />

5) Remove cable clamp cover.<br />

6) Remove screws securing connector cover.<br />

Cable clamp cover<br />

L--____________<br />

CAUTION:<br />

B 4M O B1 SA __ _ ---1<br />

Do not allow harness to catch on adjacent parts during<br />

installation.<br />

7) Remove connector cover.<br />

B4M1026<br />

NOTE:<br />

• To install, reverse above removal procedures .<br />

• Align connector cover rib with connector hole before<br />

installation.<br />

8) Connect connector to ABS control module.<br />

9) Connect the oscilloscope to the ABS control module<br />

connector in accordance with trouble code.<br />

10) Turn ignition switch ON.<br />

40


BRAKES [T818] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

19 18<br />

17 16 15 14 13 12 11 10D<br />

• M G <br />

H n n m M<br />

11) Rotate wheels <strong>and</strong> measure voltage at specified frequency.<br />

NOTE:<br />

When this inspection is completed, the ABS control module<br />

sometimes stores the trouble code 29.<br />

Connector & terminal<br />

Trouble code 22 I (F49) No. 14 (+ ) - No. 15 (-):<br />

Trouble code 24 I (F49) No. 49 (+) - No. 19 (-):<br />

Trouble code 26 I (F49) No. 18 (+) - No. 46 (-):<br />

Trouble code 28 I (F49) No. 16 (+) - No. 17 (-):<br />

Specified voltage: 0.12 - 1 V (When it is 20 Hz.)<br />


44 [T819]<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

BRAKES<br />

B4MOB06<br />

1819 I CHECK RESISTANCE OF ASS SENSOR.<br />

1) Turn ignition switch OFF.<br />

2) Disconnect connector from ABS sensor.<br />

3) Measure resistance between ABS sensor connector terminals.<br />

Terminal<br />

Front RH No. 1 - No. 2:<br />

Front LH No. 1 - No. 2:<br />

Rear RH No. 1 - No. 2:<br />

Rear LH No. 1 - No. 2:<br />


BRAKES [T8113] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

B4M0809A<br />

8111 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND ABS SENSOR.<br />

1) Connect connector to ABS sensor.<br />

2) Disconnect connector from ABS control module.<br />

3) Measure resistance at ABSCM connector terminals.<br />

Connector & terminal<br />

Trouble code 22 / (F49) No. 14 - No. 15:<br />

Trouble code 24 / (F49) No. 49 - No. 19:<br />

Trouble code 26 / (F49) No. 18 - No. 46:<br />

Trouble code 28 / (F49) No. 16 - No. 17:<br />

e : Is the resistance between 0.8 <strong>and</strong> 1.2 kD.?<br />

C€s) Go to step 8112.<br />

: Repair harness/connector between ABSCM <strong>and</strong><br />

ABS sensor.<br />

n<br />

-5" <br />

" " ®" " " " " " "<br />

'"<br />

\\ 38 39 40 41 42 43 44 45 46<br />

"<br />

"00 00 m n n m mH<br />

'" 00<br />

I, \ '<br />

" '" " '" '" V M<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 " l 801.81 !!:11831<br />

B4M0820A<br />

18112 ICHECK GROUND SHORT OF HARNESS.<br />

Measure resistance between ABSCM connector <strong>and</strong> chassis<br />

ground. "<br />

Connector & terminal<br />

Trouble code 22 (F49) No. 14 - Chassis ground:<br />

Trouble code 24 (F49) No. 49 - Chassis ground:<br />

Trouble code 26 / (F49) No. 18 - Chassis ground:<br />

Trouble code 28 I (F49) No. 16 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

(Y Go to step 8113.<br />

:<br />

Repair harness/connector between ABSCM <strong>and</strong><br />

ABS sensor.<br />

n<br />

Q<br />

-5" <br />

®<br />

""@<br />

I,<br />

'<br />

m 3<br />

".<br />

561571 58 591601 61 1621631 64 651 66 67 00<br />

,<br />

00 " '" " '" M " M<br />

Q • • m 54 ffi<br />

76 77 78 79 1601 81 821831<br />

, , , , , • , • •<br />

B4M0814A<br />

18113 1 CHECK GROUND CIRCUIT OF ABSCM.<br />

Measure resistance between ABSCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(F49) No. 1 - GND:<br />

(F49) No. 55 - GND:<br />

: Is the resistance less than 0.5 o.?<br />

C) Go to step 8114.<br />

: Repair ABSCM ground harness.<br />

43


4-4 [TSI14] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

18114 ICHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> ABS sensor? < Ref. to FORE·<br />

WORD [T3C1}. ><br />

Repair connector.<br />

Go to step 8115.<br />

<br />

1 CHECK SOURCES OF SIGNAL NOISE . .<br />

: Is the car telephone or the wireless transmitter<br />

properly installed?<br />

Go to step 8116.<br />

Properly install the car telephone or the wireless<br />

transmitter.<br />

CHECK SOURCES OF SIGNAL NOISE.<br />

: Are noise sources (such as an antenna)<br />

installed near the sensor harness?<br />

Install the noise sources apart from the sensor<br />

harness.<br />

Go to step 8117.<br />

LJ<br />

... -fO Q O!----"-'''----'<br />

"::"<br />

'---_ _ H 4M 1 107A<br />

_______ ___ __ _ ----'<br />

18117 1 CHECK SHIELD CIRCUIT.<br />

1) Connect all connectors.<br />

2) Measure resistance between shield connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 22 I (B100) No. 6 - Chassis ground:<br />

Trouble code 24 I (B100) No. 2 - Chassis ground:<br />

Trouble code 26 I (F55) No. 6 - Chassis ground:<br />

Trouble code 28 I (F55) No. 1 - Chassis ground:<br />

: Is the resistance less than 0.5 Q?<br />

C Go to step 8118. .<br />

@) : Repair shield harness.<br />

44


BRAKES [T8119] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

10'10 ICHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />


4-4 [TSJO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

J: TROUBLE CODE 29<br />

- ABNORMAL ABS SENSOR SIGNAL (ANY<br />

ONE OF FOUR) -<br />

DIAGNOSIS:<br />

• Faulty ABS sensor signal (noise, irregular signal, etc.)<br />

• Faulty tone wheel<br />

• Wheels turning freely for a long time<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WIRING DIAGRAM:<br />

ABS<br />

control<br />

module<br />

Rear ABS<br />

sensor LH<br />

Rear ABS<br />

sensor RH<br />

'----'--<br />

f51S1t:::::=4<br />

L====ld joint<br />

con nector<br />

®®<br />

@@<br />

@<br />

rmilffifom<br />

®<br />

11lfbl11SM<br />

H4M1106<br />

46


BRAKES [T8J5] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Ught<br />

SJ1<br />

CHECK IF THE WHEELS HAVE TURNED<br />

FREELY FOR A lONG TIME.<br />

: Check if the wheels have been turned freely<br />

for more than one minute, such as when the<br />

vehicle is jacked-<strong>up</strong>, under full-lock cornering<br />

or when tire is not in contact with road<br />

surface.<br />

: The ABS is normal. Erase the trouble code.<br />

NOTE:<br />

When the wheels turn freely for a long time, such as when<br />

the vehicle is towed or jacked-<strong>up</strong>, or when steering wheel<br />

is continuously turned all the way, this trouble code may<br />

sometimes occur.<br />

Go to step SJ2.<br />

I CHECK TIRE SPECIFICATIONS.<br />

: Are the tire specifications correct?<br />

Go to step SJ3.<br />

Replace tire.<br />

CHECK WEAR OF TIRE.<br />

: Is the tire worn excessively?<br />

Replace tire.<br />

Go. to step SJ4.<br />

CHECK TIRE PRESSURE.<br />

: Is the tire pressure correct?<br />

Gr : Go to step SJ5.<br />

C§ : Adjust tire pressure.<br />

ISJ5 I CHECK INSTAllATION OF ASS SENSOR.<br />

Tightening torque:<br />

32 ± 10 N'm (3.3 ± 1.0 kg-m, 24 ± 7 ft-Ib)<br />

E0 : Are the ABS sensor installation bolts tightened<br />

securely?<br />

Cv Go to step SJ6.<br />

C§ : Tighten ABS sensor installation bolts securely.<br />

47


4-4 [TSJ6] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

ISJ6<br />

I CHECK INSTALLATION OF TONE WHEEL<br />

Tightening torque:<br />

13±3 N'm (1.3± O.3 kg-m, 9±2.2 ft-Ib)<br />

: Are the tone wheel installation bolts fight·<br />

ened securely? .<br />

C Go to step SJ7.<br />

@) : Tighten tone wheel installation bolts securely.<br />

ISJ7<br />

ICHECK ASS SENSOR GAP.<br />

Measure tone wheel to pole piece gap over entire perimeter<br />

of the wheel.<br />

: Is the gap within the speCifications shown in<br />

the following table?<br />

t<br />

Sensor gap<br />

G4M0700<br />

Specifications<br />

Front wheel<br />

0.9 - 1.4 mm<br />

(0.035 - 0.055 in)<br />

cy : Go to step SJS.<br />

@) : Adjust the gap.<br />

Rear wheel<br />

0.7 - 1.2 mm<br />

(0.028 - 0.047 in)<br />

NOTE:<br />

Adjust the gap using spacer (Part No. 26755AAOOO). If<br />

spacers cannot correct the gap, replace worn sensor or<br />

worn tone wheel.<br />

Sensor gap<br />

G4M0701<br />

<br />

CHECK OSCILLOSCOPE.<br />

: Is an oscilloscope available?<br />

Go to step SJ9.<br />

@) : Go to step SJ10.<br />

48


BRAKES [T8J9] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

Connector cover<br />

B<strong>and</strong><br />

Cable clamp cover<br />

L.-____________ B_4M_O_81--J5A<br />

ISJ9<br />

I CHECK ASS SENSOR SIGNAL<br />

1) Raise all four wheels of ground.<br />

2) Turn ignition switch OFF.<br />

3) Disconnect connector from ABS control module.<br />

4) Remove b<strong>and</strong> . .<br />

5) Remove cable clamp cover.<br />

6) Remove screws securing connector cover.<br />

CAUTION:<br />

Do not allow harness to catch on adjacent parts during<br />

installation.<br />

7) Remove connector cover.<br />

B4M1026<br />

Rib<br />

NOTE:<br />

• To install, reverse above removal procedures .<br />

• Align connector cover rib with connector hole before<br />

installation.<br />

8) Connect connector to ABS control module.<br />

9) Connect the oscilloscope to the ABS control module<br />

connector in accordance with trouble code.<br />

10) Turn ignition switch ON.<br />

49


4-4 [T8J10] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

"19 -18 17<br />

16<br />

15 14 13 12 11 10<br />

G « a G <br />

ro m N n n m ffi<br />

11) Rotate wheels <strong>and</strong> measure voltage at specified frequency.<br />

NOTE:<br />

When this inspection is completed, the ASS control module<br />

sometimes stores the trouble code 29.<br />

Connector & terminal<br />

(F49) No. 14 (+) - No. 15 (-) (Front RH):<br />

(F49) No. 49 (+ ) - No. 19 (-) (Front LH):<br />

(F49) No. 18 (+) - No. 46 (-) (Rear RH):<br />

(F49) No. 16 (+) - No. 17 (-) (Rear LH):<br />

Specified voltage: 0.12 - 1 V (When it ;s 20 Hz.)<br />

: Is oscilloscope pattern smooth, as shown in<br />

figure?<br />

Go to step 8J13.<br />

Go to step 8J10.<br />

St<strong>and</strong>ard output voltage: 0.12 - 1 V<br />

(When it is 20 HZ.)B4M0816A<br />

8J10<br />

CHECK CONTAMINATION OF ABS SENSOR<br />

OR TONE WHEEL<br />

Remove disc rotor from hub.<br />


BRAKES [TSJ14] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

4) Perform inspection mode.<br />

5) Read out the trouble code.<br />


4-4 [T8KO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

ABS<br />

control<br />

module<br />

®<br />

rmT3T4I<br />

<br />

K: TROUBLE CODE 31 (FRONT RH)<br />

L: TROUBLE CODE 33 (FRONT LH)<br />

M: TROUBLE CODE 35 (REAR RH)<br />

- N: TROUBLE CODE 31 (REAR LH)<br />

- ABNORMAL INLET SOLENOID VALVE<br />

CIRCUIT{S) IN HYDRAULIC UNIT -<br />

DIAGNOSIS:<br />

.. Faulty harness/connector<br />

.. Faulty inlet solenoid valve in hydraulic unit<br />

TROUBLE SYMPTOM:<br />

.. ABS does not operate.<br />

WIRING DIAGRAM:<br />

Relay box<br />

-l<br />

- - - - - - - -<br />

,<br />

Valve<br />

relay I<br />

_,<br />

I<br />

, I<br />

I '<br />

,<br />

-=@=+ti jt-J<br />

I<br />

6 n Motor ' I<br />

9 U relay<br />

J<br />

_ _ _ _ _ J<br />

'<br />

@ , Hydraulic unit<br />

Solenoid valve<br />

® @; FL inlet I<br />

I<br />

FR inlet - ,<br />

1: - L<br />

!<br />

I-----l r<br />

FR outlet -<br />

I--+------. L<br />

<br />

I<br />

RL in I et f---< ,<br />

- I<br />

C l L RL. outlet I--<<br />

,<br />

L- RR inlet f---< , I<br />

RR outlet I<br />

t----j- I I , FL outlet - I<br />

I<br />

Ll::---j<br />

H4M1115<br />

52


BRAKES [TSN2] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

CJ<br />

'--__-+000+-_ ... -'-"<br />

84M0824C<br />

IBN1<br />

I CHECK RESISTANCE OF SOLENOID VALVE. I<br />

1) Turn ignition switch to OFF.<br />

· 2) Disconnect . two connectors (ABS1, F9) from hydraulic<br />

unit.<br />

3) Measure resistance between hydraulic unit connector<br />

terminals.<br />

Connector & terminal<br />

Trouble code 31 I (ABS5) No. 4 - (ABS2) No. 2:<br />

Trouble code 33 I (ABS5) No. 1 - (ABS2) No. 2:<br />

Trouble code 35 I (ABS5) No. 2 - (ABS2) No. 2:<br />

Trouble code 37 I (ABS5) No. 3 - (ABS2) No. 2:<br />

: Is the resistance between 7.8 <strong>and</strong> 9.2 O?<br />

Cv Go to step BN2.<br />

Replace hydraulic unit.<br />

:<br />

@<br />

•<br />

84M0825C<br />

BN2<br />

CHECK GROUND SHORT OF SOLENOID<br />

VALVE.<br />

Measure resistance between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (ABS5) No. 4 - Chassis ground:<br />

Trouble code 33 I (ABS5) No. 1 - Chassis ground:<br />

Trouble code 35 I (ABS5) No. 2 - Chassis ground:<br />

Trouble code 37 I (ABS5) No. 3 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

Cv Go to step BNa. .<br />

: Replace hydraulic unit.<br />

53


4-4 [TSN3] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

B4M0826C<br />

SN3<br />

CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Disconnect connector from ABSCM.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (ABS5) No. 4 (+) - Chassis ground<br />

(-):<br />

Trouble code 33 I (ABS5) No. 1 (+) - Chassis ground<br />

(-):<br />

Trouble code 35 I (ABS5) No. 2 (+) - Chassis ground<br />

(-):<br />

Trouble code 37 I (ABS5) No. 3 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

Cv Go to step SN4.<br />

Replace hydraulic unit.<br />

:<br />

D<br />

@<br />

•<br />

B4M0826C<br />

SN4<br />

CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to ON .<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (ABS5) No. 4 (+) - Chassis ground<br />

(-):<br />

Trouble code 33 I (ABS5) No. 1 (+) - Chassis ground<br />

(-):<br />

Trouble code 35 I (ABS5) No. 2 (+) - Chassis ground<br />

(-):<br />

Trouble code 37 I (ABS5) No. 3 (+) - Chassis ground<br />

(-):<br />

H3> : Is the voltage less than 1 V?<br />

Go to step SN5.<br />

Replace hydraulic unit.<br />

:<br />

54


BRAKES [T8NG] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

@)<br />

/,<br />

IXI 29 30 31 32 33 34 35 36 37 36\<br />

58 ;91601 61 1621631 64 65/ 66 67 68<br />

, , , , , . , , , ""<br />

Q \ "<br />

m v <br />

'16 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 JI!QL'<br />

CJ<br />

rn 3<br />

/'"'1 =<br />

<br />

<br />

<br />

B4M0827A<br />

ISN5<br />

I CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (F49) No. 30 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 33 I (F49) No. 24 (+) - Chassis ground<br />

(-): .<br />

Trouble code 35 I (F49) No. 23 (+) - Chassis ground<br />

(-):<br />

Trouble code 37 I (F49) No. 31 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

C Go to step SNS.<br />

C§V : Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

.<br />

@)<br />

IXI 29 30 31 32 33 34 35 36 37 36\<br />

58 ;91601 61 162163/ 64 651 66 67 68<br />

, , , , , . , , . ""<br />

Q \ "<br />

" " " <br />

r"" = '16 Q 48 48 53 54 ffi<br />

76 77 78 79 1801 ' rn 'l3I<br />

CJ<br />

<br />

<br />

B4M0827A<br />

ISNS<br />

I CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (F49) No. 30 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 33 I (F49) No. 24 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 35 I (F49) No. 23 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 37 I (F49) No. 31 (+) - Chassis ground<br />

(-):<br />

S : Is the voltage less than 1 V?<br />

Go to step SN7.<br />

C§V : Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

55


4-4 [T8N7] BRAKES<br />

B. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

..., =<br />

CJ<br />

Q<br />

-= <br />

@ .<br />

IX 29 30 31 32 33 34 37 38\<br />

58 ;960161 16.2163164 65166 67 68,<br />

\". <br />

<br />

76 77 78 79 80 '[ER3I<br />

<br />

, , , , , . , . . '""<br />

35 36<br />

" " " v "<br />

Q w M ffi<br />

84M0828A<br />

ISN7 I CHECK GROUND SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (F49) No. 30 - Chassis ground:<br />

Trouble code 33 I (F49) No. 24 - Chassis ground:<br />

Trouble code 35 I (F49) No. 23 - Chassis ground:<br />

Trouble code 37 I (F49) No. 31 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

Cv Go to step SNS.<br />

: Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

n<br />

@ (,<br />

29 30 31 32 33 34 35 35 37 38\'<br />

" " " 621631 64<br />

" 65166 ''" 67 6B<br />

I<br />

\'" 00<br />

6 47 48 49 50 51 52 53 M 55 IX<br />

76 77 78 79801' 1.31<br />

kj fJ§§§! 58 1;91601 61<br />

" v ro " " " v "<br />

Q<br />

L...::....--...<br />

84M0829A<br />

SNS CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND HYDRAULIC UNIT.<br />

1) Connect connector to hydraulic unit.<br />

2) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

Trouble code 31 / (F49) No. 30 - No. 1:<br />

Trouble code 33 I (F49) No. 24 - No. 1:<br />

Trouble code 35 I (F49) No. 23 - No. 1:<br />

Trouble code 37 I (F49) No. 31 - No. 1:<br />

E3> : Is the resistance between 8.3 <strong>and</strong> 9.7 Q?<br />

Cv Go to step SN9.<br />

: Repair harness/connector between ABSCM <strong>and</strong><br />

hydraulic unit.<br />

ISNg<br />

I CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> hydraulic unit? < Ref. to FORE·<br />

WORD [T3C1J. ><br />

Repair connector.<br />

Go to step SN10.<br />

56


BRAKES [T8N1 1] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

ISN"!O ICHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

C<br />

@) Go to step SN"!"!.<br />

SNl1<br />

CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

8 : Are other trouble codes being output?<br />

G- : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

@) : A temporary poor contact.<br />

57


4-4 [T800] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

0: TROUBLE CODE 32 (FRONT RH)<br />

P: TROUBLE CODE 34 (FRONT LH)<br />

Q: TROUBLE CODE 36 (REAR RH)<br />

R: TROUBLE CODE 38 (REAR LH)<br />

- ABNORMAL OUTLET SOLENOID VALVE<br />

CIRCUIT(S) IN HYDRAULIC UNIT -<br />

DIAGNOSIS:<br />

.. Faulty harness/connector<br />

.. Faulty outlet solenoid valve in hydraulic unit<br />

TROUBLE SYMPTOM:<br />

.. ABS does not operate.<br />

WIRING DIAGRAM:<br />

I<br />

I<br />

Relay box<br />

-l<br />

- - - - - - - -<br />

---<br />

•<br />

I<br />

'----_++-'r I<br />

I<br />

Valve<br />

relay I<br />

I<br />

I<br />

. 0 n Motor<br />

I<br />

=3 9 U relay I<br />

r-- ---J<br />

ABS<br />

control<br />

module<br />

@)<br />

rnIDT4l<br />

<br />

:- -<br />

======== == = =fl t: =t:= I I <br />

<br />

===========H3<br />

<br />

-<br />

:: " "yd .. une una<br />

I Solenoid va Ive<br />

@) @; FL inlet I<br />

---<<br />

I FLoutlet ---<<br />

r FR inlet ---<<br />

r=<br />

I<br />

I--..---i FR outlet ---<<br />

II<br />

:!=::::;l L RL inlet<br />

= I<br />

C l L RL outlet <br />

I<br />

I<br />

L- RR inlet t----< I<br />

RR outlet<br />

I<br />

I- I<br />

LI::----j<br />

I<br />

I<br />

I<br />

I<br />

H4M1115<br />

58


BRAKES [T8R2] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

LJ<br />

'----to Q 0+--"""""'..&...1<br />

B4M0831D<br />

ISR1<br />

ICHECK RESISTANCE OF SOLENOID VALVE. I<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect two connectors (ABS1, F9) from hydraulic<br />

unit.<br />

3) Measure resistance between hydraulic unit connector<br />

terminals.<br />

Connector & terminal<br />

Trouble code 32 I (ABS5) No. 8 - (ABS2) No. 2:<br />

Trouble code 34 I (ABS5) No. 5 - (ABS2) No. 2:<br />

Trouble code 36 I (ABS5) No. 6 - (ABS2) No. 2:<br />

Trouble code 38 I (ABS5) No. 7 - (ABS2) No. 2:<br />


4-4 [T8R3] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

B4M0833C<br />

BR3<br />

CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Disconnect connector from ABSCM.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 32 I (ABS5) No. 8 (+) - Chassis ground<br />

(-):<br />

Trouble code 34 I (ABS5) No. 5 (+) - Chassis ground<br />

(-):<br />

Trouble code 36 I (ABS5) No. 6 (+) - Chassis ground<br />

(-):<br />

Trouble code 38 I (ABS5) No. 7 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

6- Go to step BR4.<br />

Replace hydraulic unit.<br />

:<br />

B4M0833C<br />

BR4<br />

CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 32 I (ABS5) No. 8 (+) - Chassis ground<br />

(-):<br />

Trouble code 34 I (ABS5) No. 5 (+) - Chassis ground<br />

(-):<br />

Trouble code 36 I (ABS5) No. 6 (+) - Chassis ground<br />

(-):<br />

Trouble code 38 I (ABS5) No. 7 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

6- Go to step BR5.<br />

Replace hydraulic unit.<br />

:<br />

60


BRAKES [T8R6] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

-=<br />

... =<br />

D<br />

<br />

@ /,<br />

IX<br />

,<br />

29 30<br />

, , 31<br />

,<br />

32 33 34<br />

, . , 35 . 36<br />

.<br />

37 38\<br />

.>< 500;71 ' rn' 61 62163164 65166 67 "" 68,<br />

.. 00<br />

• M ffi<br />

76 77 78 79 8( 81 l2l831<br />

" 00 " 00<br />

I<br />

B4M0634A<br />

ISRS<br />

I C'HECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 32 I (F49) No. 3 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 34 I (F49) No. 51 (+) - Chassis ground<br />

(-):<br />

Trouble code 36 I (F49) No. 50 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 38 I (F49) No. 4 (+ ) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

Cv Go to step SR6.<br />

C§ : Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

@<br />

IX<br />

,<br />

29 30<br />

, ,<br />

31<br />

,<br />

32 33<br />

'>


62<br />

BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

4-4 [T8R7]<br />

n<br />

Q<br />

-=-<br />

<br />

>.<br />

®<br />

IX 29<br />

, , 30<br />

,<br />

31<br />

,<br />

32<br />

,<br />

33 34<br />

. ,<br />

35<br />

,<br />

36<br />

.<br />

37<br />

'"<br />

38\'<br />

>< 56/571 ' i:E ,,0161 162163/ 64 65166 67 68, "<br />

)'" m " n " " "<br />

6 76 47 48 49 50 51 52 53 54 55 IXI<br />

n 78 79 8( 81 32183<br />

.\<br />

I<br />

84M0835A<br />

18R7 I CHECK GROUND SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & . terminal<br />

Trouble code 32 (F49) No. 3 - Chassis ground:<br />

Trouble code 34 (F49) No. 51 - Chassis ground:<br />

Trouble code 36 (F49) No. 50 - Chassis ground:<br />

Trouble code 38 / (F49) No. 4 - Chassis ground:<br />

: Is the resistance more than 1 MD.?<br />

Cs) Go to step 8R8.<br />

(§) :<br />

Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

n<br />

-Q<br />

®<br />

J,<br />

29 • 34 <br />

" 156I571 ' i:E _,01<br />

" 61 " 62163164 " 65166 ' 67 '" 66, <br />

)". ro<br />

6 47 48 49 50 51 52 53 54<br />

76 77 78 79 8( 81 32183/<br />

" " " •<br />

55 LXI<br />

-"-----'-- 84M0836A<br />

8R8 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND HYDRAULIC UNIT.<br />

1) Connect connector to hydraulic unit.<br />

2) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

Trouble code 32 (F49) No. 3 - No. 1:<br />

Trouble code 34 (F49) No. 51 - No. 1:<br />

Trouble code 36 (F49) No. 50 - No. 1:<br />

Trouble code 38 / (F49) No. 4 - No. 1:<br />

: Is the resistance between 4.3 <strong>and</strong> 5.3 o.?<br />

Cvs) Go to step 8R9.<br />

(§) :<br />

18R9<br />

Repair harness/connector between ABSCM <strong>and</strong><br />

hydraulic unit.<br />

I CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> hydraulic unit? < Ref. to FORE­<br />

WORD [T3C1J. ><br />

Repair connector.<br />

Go to step 8R10.


63<br />

BRAKES [T8R11] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

IBR10 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />


4-4 [TBSO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by A8S Warning Light<br />

S: TROUBLE CODE 41<br />

- ABNORMAL ABS CONTROL MODULE -<br />

DIAGNOSIS:<br />

• Faulty ABSCM<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WIRING DIAGRAM:<br />

,.--<br />

ASS<br />

control<br />

module<br />

M-<br />

F"""<br />

E<br />

-::-<br />

-<br />

84M0837<br />

64


BRAKES [T8S5] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

n<br />

Q<br />

I* <br />

®<br />

,<br />

29 , 30 , 31 . 32 33 34<br />

.156157158 59160161 , 621631 . 64 , 35651 . 36 66 .<br />

37 67 ""<br />

38\<br />

\".<br />

68,<br />

" M " <br />

'16 47 48 49 50 51 52 53 54<br />

76 77 78 79 80 811821831<br />

55 IX<br />

B4M0838A<br />

las1<br />

I CHECK GROUND CIRCUIT OF ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ABSCM.<br />

3) Measure resistance between ABSCM <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(F49) No. 1 - Chassis ground:<br />

(F49) No. 55 - Chassis ground:<br />

: Is the resistance less than 0.5 O?<br />

Gr Go to step aS2.<br />

Repair ABSCM ground harness.<br />

C§V<br />

Gr<br />

CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

battery, ignition switch <strong>and</strong> ABSCM? < Ref.<br />

to FOREWORD [T3Cl}. ><br />

Repair connector.<br />

Go to step aS3.<br />

CHECK SOURCES OF SIGNAL NOISE.<br />

: Is the car telephone or the wireless transmitter<br />

properly installed?<br />

Go to step aS4.<br />

Properly install the car telephone or the wireless<br />

transmitter.<br />

CHECK SOURCES OF SIGNAL NOISE.<br />

: Are noise sources (such as an antenna)<br />

installed near the sensor harness?<br />

Install the noise sources apart from the sensor<br />

harness.<br />

C§V Go to step aS5.<br />

las5 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

Gr)<br />

C§V<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

Go to step aS6.<br />

65


4-4 [T8S6] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

856 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

C) Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

A temporary poor contact.<br />

66


67<br />

MEMO:<br />

BRAKES [T8S6] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light


4-4 [T8TO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

T: TROUBLE CODE 42<br />

- SOURCE VOLTAGE IS LOW. -<br />

DIAGNOSIS:<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WIRING DIAGRAM:<br />

• Power source voltage of the ABSCM is low.<br />

Fuse<br />

No.18<br />

IGN sw<br />

SBF-4 FL 1.25B<br />

AS S control<br />

module<br />

Generetor<br />

®<br />

H4M1108<br />

68


BRAKES [TST4] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

19 20 21 22 23 24 25 26 27 28<br />

U 00 M <br />

76 77 78 79 81 8<br />

B4M0430<br />

B4MOB42A<br />

IBT1<br />

I CHECK GENERATOR.<br />

1) Start engine.<br />

2) Idling after warm-<strong>up</strong>.<br />

3) Measure voltage between generator B terminal <strong>and</strong><br />

chassis ground.<br />

Terminal<br />

Generator B terminal - Chassis ground:<br />


4-4 [T8T5] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

1 8T5 I CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

generator, battery <strong>and</strong> ABSCM? < Ref. to<br />

FOREWORD [T3C1J. ><br />

C€ Repair connector.<br />

Go to step 8T6.<br />

1 8T6 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Cv) Replace ABSCM.<br />

Go to step 8T7.<br />

8T7 CHECK ANY OTHER TROUBLE CODES<br />

. APPEARANCE.<br />

: Are other trouble codes being output?<br />

C) :<br />

Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

70


MEMO:<br />

BRAKES [T8T7] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

71


4-4 [TBUO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

U: TROUBLE CODE 44<br />

- A COMBINATION OF AT CONTROL<br />

ABNORMAL -<br />

DIAGNOSIS:<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WIRING DIAGRAM:<br />

• Combination of AT control faults<br />

Fuse<br />

No.16<br />

ABS<br />

control<br />

module<br />

r--<br />

<br />

<br />

® <br />

:::;::::-<br />

<br />

® @ ®<br />

<br />

-<br />

@<br />

<br />

-uLJ<br />

Transmission<br />

control module<br />

'--<br />

=-<br />

®<br />

® @<br />

@<br />

11111IThIlhlIB1<br />

H4M1109<br />

72


,<br />

C®<br />

,BRAKES [TBU4] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

/SU1 / CHECK SPECIFICATIONS OF THE ABSCM.<br />

Check specifications of the plate attached to the ABSCM.<br />

E3> : Is an ABSCM for A T model installed on a MT<br />

model?<br />

Cv Replace ABSCM.<br />

: Go to step SU2.<br />

B4M0846A<br />

ISU2 I CHECK GROUND SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect two connectors from TCM.<br />

3) Disconnect connector from ABSCM.<br />

4) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 12 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

Cvs) Go to step SU3.<br />

Repair harness between TCM <strong>and</strong> ABSCM.<br />

C®<br />

d10 '11 12 13<br />

14 15 16 17 18 19<br />

• G M G <br />

M n n n n <br />

d10 11 12 13<br />

14 15 16 17 18 19<br />

, G M G <br />

M n n n n <br />

B4M0847A<br />

B4M0847A<br />

ISU3<br />

I CHECK BATTERY SHORT OF HARNESS.<br />

Measure voltage between ABSCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(F49) No. 12 (+ ) - Chassis ground (-):<br />

Ec3> : Is the voltage less than 1 V?<br />

Go to step SU4.<br />

Repair harness between TCM <strong>and</strong> ABSCM.<br />

C®<br />

ISU4<br />

I CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 12 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Cv Go to step SUS.<br />

Repair harness between TCM <strong>and</strong> ABSCM.<br />

C® :<br />

73


4-4 [TBUS] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

D<br />

'----18-V EflI----'<br />

B4M0848B<br />

!sus !CHECK TCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors to TCM.<br />

3) Turn ignition switch to ON.<br />

4) Measur-e voltage between TCM connector terminals.<br />

Connector & terminal<br />

(855) No. 1 (+) - (856) No. 5 (-):<br />


,<br />

B4M0844A<br />

ISU7<br />

BRAKES [TBU10] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

I CHECK OPEN CIRCUIT OF HARNESS.<br />

Measure voltage between ABSCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(F49) No. 12 (+) - Chassis ground (-):<br />

(F49) No. 39 (+ ) - Chassis ground (-):<br />

; Is the voltage between 10 V <strong>and</strong> 13 V?<br />

Cvs) Go to step SUS.<br />

:<br />

Repair harness/connector between TCM <strong>and</strong><br />

ABSCM.<br />

ISUS I CHECK POOR CONTACT IN CONNECTORS.<br />

; Is there poor contact in connectors between<br />

TCM <strong>and</strong> ABSCM? < Ref. to FOREWORD<br />

[T3C1}. ><br />

Repair connector.<br />

Go to step SU9.<br />

ISU9 I CHECK ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors.<br />

3) Erase the memory.<br />

4) Perform inspection mode.<br />

5) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

cy Replace ABSCM.<br />

Go to step SU10.<br />

SU10 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

S ; Are other trouble codes being output?<br />

cy : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

75


4-4 [TBVO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

V: TROUBLE CODE 46<br />

- ABNORMAL G SENSOR POWER SUPPLY<br />

VOLTAGE -<br />

DIAGNOSIS:<br />

.. Faulty G sensor power s<strong>up</strong>ply voltage<br />

TROUBLE SYMPTOM:<br />

.. ASS does not operate.<br />

WIRING DIAGRAM:<br />

.<br />

.--<br />

... -.<br />

ABS<br />

- -<br />

control I-""module<br />

'---<br />

® @<br />

@<br />

I====u B snsor<br />

®<br />

F48<br />

'----I<br />

i<br />

=fm<br />

--'l<br />

Sh;eld joint connedo,<br />

@<br />

H4M11 11<br />

76


BRAKES [T8V3] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

B4M0851<br />

!aV1 I CHECK G SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove console box.<br />

3) Disconnect connector from G sensor.<br />

4) Measure resistance of G sensor.<br />

Terminal<br />

No. 1 - No. 3:<br />


4-4 [TSV4] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

" "<br />

-n<br />

QQ <br />

-=<br />

@<br />

IX 29 30 31 32 33 34 35 36 37 38\'<br />

X<br />

,<br />

561571 58 59/6 61 621631 64 6' 66 67 68<br />

, , . , . , . . '""<br />

,<br />

"<br />

M G G M <br />

I II 68 69 70 71 72 73 74 ;; 76 II<br />

" " " " " " " \'<br />

I<br />

B4M0854A<br />

laV4<br />

I CHECK GROUND SHORT OF HARNESS.<br />

Measure resistance between ABSCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(F49) No. 8 - Chassis ground:<br />

(F49) No. 45 - Chassis ground:<br />


BRAKES [TSV9] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

" "<br />

n<br />

)<br />

-F<br />

<br />

® (,<br />

IX 29 30 31 32 33 34 35 36 37 38\<br />

X 56157 58 596 61 621631 64<br />

" , , . , . ,',<br />

6', 66 67 68<br />

, "" ,<br />

"<br />

" " " " " " "<br />

38 39 40 41 42 43 44<br />

)'<br />

td::NJ(i<br />

68 69 70 71 72 73 74 ;1 76<br />

84M0855A<br />

lavs<br />

I CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(F49) No. 8 (+) - Chassis ground (-):<br />

(F49) No. 45 (+) - Chassis ground (-):<br />

<br />

Repair connector.<br />

Go to step ava.<br />

lavs ICHECK ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors.<br />

3) Erase the memory.<br />

4) Perform inspection mode.<br />

5) Read out the trouble code.<br />


4-4 [T8WO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

W: TROUBLE CODE 51<br />

- ABNORMAL VALVE RELAY -<br />

DIAGNOSIS:<br />

• Faulty valve relay<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WIRING DIAGRAM:<br />

Fuse S8F-3 FL 1.258<br />

A8S<br />

control<br />

module<br />

®<br />

@ ®<br />

!I'm<br />

B<br />

®<br />

-<br />

E<br />

-=<br />

-=<br />

@)<br />

H4M1 112<br />

80


BRAKES [TSW3] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

0<br />

86<br />

c::J<br />

87<br />

c::J<br />

87a<br />

0 3 0<br />

0<br />

85<br />

0<br />

Q<br />

'-'---<br />

84MOB5BA<br />

laW1 I CHECK RESISTANCE OF VALVE RELAY.<br />

1) Turn ignition switch to OFF.<br />

2) Remove valve relay from relay box.<br />

3) Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 85 - No. 86:<br />

: Is the resistance between 93 <strong>and</strong> 113 O?<br />

Go to step aW2.<br />

Replace valve relay.<br />

:<br />

12 V<br />

---III<br />

B4M1052A<br />

laW2 I CHECK CONTACT POINT OF VALVE RELAY. I<br />

1) Connect battery to valve relay terminals No. 85 <strong>and</strong> No.<br />

86.<br />

2) Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 30 - No. 87:<br />

: Is the resistance less than 0.5 O?<br />

Go to step aW3.<br />

: Replace valve relay.<br />

12 V<br />

---III<br />

CJ<br />

Q<br />

B4M1111A<br />

laW3 ICHECK CONTACT POINT OF VALVE RELAY. I<br />

Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 30 - No. 87a:<br />

Is the resistance more than 1 MO?<br />

@<br />

Go to step aW4.<br />

: Replace valve relay.<br />

81


4-4 [TSW4] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

0<br />

86<br />

0<br />

86<br />

0<br />

86<br />

d<br />

87<br />

c:::J<br />

0 87a<br />

8 5<br />

030<br />

Ii<br />

/<br />

cw/n<br />

t:=j 87a 0<br />

85<br />

030<br />

6<br />

87<br />

87a<br />

c;:]<br />

030<br />

.I<br />

0<br />

8 5<br />

CJ<br />

0<br />

<br />

Ii<br />

Q<br />

<br />

®<br />

' lillJ<br />

B4M1054A<br />

B4M1113A<br />

B4M08S1A<br />

'---_ _ _ _ _ _ _ _ _ _ B 4M O BS<br />

__ __ _ ----'<br />

law4 ICHECK CONTACT POINT OF VALVE RELAY. I<br />

1) Disconnect battery from valve relay terminals.<br />

2) Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 30 - No. 87:<br />


®<br />

ni2t3l<br />

ffiilm<br />

B4M0863B<br />

BRAKES [T8W9] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

I ewe I CHECK GROUND CIRCUIT OF RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector (F50) from relay box.<br />

3) Measure resistance between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F50) No. 3 - Chassis ground:<br />

: Is the resistance less than 0.5 Q?<br />

cY Go to step eW9.<br />

Repair relay box ground harness.<br />

<br />

H4M1149<br />

eW9<br />

CHECK OPEN CIRCUIT AND GROUND<br />

SHORT IN POWER SUPPLY CIRCUIT OF<br />

RELAY BOX.<br />

1) Disconnect connector (ABS1) from hydraulic unit.<br />

2) Connect connector (F8) to relay box.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage of relay box.<br />

Connector & terminal<br />

Valve relay installing point No. 87 - Chassis ground:<br />

: Is the voltage between 10 V <strong>and</strong> 13 V?<br />

Go to step eW10.<br />

: Replace relay box <strong>and</strong> check fuse No. 19.<br />

83


4-4 [TSW10] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

8W10 CHECK OPEN CIRCUIT IN CONTACT POINT<br />

CIRCUIT OF RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between hydraulic unit connector<br />

<strong>and</strong> valve relay installing point.<br />

Connector & terminal<br />

(ASS1) No. 2 - Valve relay installing point No. 30:<br />

: Is the resistance less than 0.5 O?<br />

6' Go to step 8W11.<br />

@) : Replace relay box.<br />

B4M0866A<br />

B4M0867A<br />

8W11 CHECK GROUND SHORT IN CONTACT<br />

POINT CIRCUIT OF RELAY BOX.<br />

Measure resistance between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ASS1) No. 2 - Chassis ground:<br />

: Is the resistance more than 1 MO?<br />

<br />

@) :<br />

: Go to step 8W12.<br />

Replace relay box <strong>and</strong> check fuse SBF6.<br />

8W12 CHECK BATTERY SHORT IN CONTACT<br />

POINT CIRCUIT OF RELAY BOX.<br />

1) Disconnect connector from ABSCM.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ASS1) No. 2 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

6') Go to step 8W13.<br />

@) Replace relay box. Check fuse No. 19 <strong>and</strong> SBF6.<br />

84


BRAKES [T8W15) 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

B4M0867A<br />

aW13 CHECK BATTERY SHORT IN CONTACT<br />

POINT CIRCUIT OF RELAY BOX.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS1) No. 2 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Cv Go to step aW14.<br />

Replace relay box. Check fuse No. 19 <strong>and</strong> SBF6.<br />

C§)<br />

laW14 ICHECK DIODE OF RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between relay box connector <strong>and</strong><br />

valve relay installing point.<br />

Connector & terminal<br />

Valve relay installing point No. 30 (+) - (ABS4) No. 2<br />

(-):<br />

: Is the resistance more than 1 MO.?<br />

(V<br />

C§) :<br />

Go to step aW15.<br />

Replace relay box.<br />

-<br />

@<br />

m<br />

/tb\lli]<br />

B4M0869C<br />

aW15 CHECK OPEN CIRCUIT IN GROUND CIR­<br />

CUIT OF RELAY BOX.<br />

Measure resistance between relay box connector <strong>and</strong><br />

valve relay installing point.<br />

Connector & terminal<br />

(ABS4) No. 3 - Valve relay installing point No. 87a:<br />

: Is the resistance less than 0.5 o.?<br />

: Go to step aW16.<br />

Replace relay box.<br />

C§) :<br />

85


4-4 [TSW16] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

@<br />

<br />

[lw]]<br />

@<br />

<br />

[lw]]<br />

B4M0870C<br />

B4M0870C<br />

8W16 CHECK BATTERY SHORT IN GROUND CIR­<br />

CUIT OF RELAY BOX.<br />

Measure voltage between relay box connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(ABS4) No. 3 (+ ) - Chassis ground (-):<br />


BRAKES [T8W21] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

B4M0872C<br />

B4M0873C<br />

8W19 CHECK GROUND SHORT IN CONTROL CIR­<br />

CUIT OF RELAY BOX. .<br />

Measure resistance between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS4) No. 1 - Chassis ground:<br />

: Is the resistance more than 1 MQ?<br />

Go to step 8W20.<br />

: Replace relay box <strong>and</strong> check all fuses.<br />

8W20 CHECK BATTERY SHORT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

Measure voltage between relay box connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(ABS4) No. 1 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

C Go to step 8W21.<br />

:<br />

Replace relay box. Check fuse No. 19 <strong>and</strong><br />

SBF45A. .<br />

B4M0873C<br />

8W21 CHECK BATTERY SHORT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS4) No. 1 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Cv Go to step 8W22.<br />

:<br />

Replace relay box. Check fuse No. 19 <strong>and</strong><br />

SBF45A.<br />

87


4-4 [TSW22] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

8W22 CHECK OPEN CIRCUIT IN CONTROL SYS­<br />

TEM HARNESS OF VALVE RELAY.<br />

:". @<br />

1) Turn ignition switch to OFF.<br />

" " hl<br />

Q G W g ro M ffi<br />

2) Connect connector (FSO) to relay box.<br />

76 ;. 78 79 1801 81 821831<br />

3) Measure resistance between ABSCM connector terminals.<br />

, \<br />

Connector & terminal<br />

n<br />

(F49) No. 27 - No. 47:<br />

'--__ -"--_________ Q<br />

<br />

B 4M O B7 4A __ __ ...<br />

: Is the resistance between 93 <strong>and</strong> 113 o.?<br />

Go to step 8W23 .<br />

: Repair harness between ABSCM <strong>and</strong> relay box.<br />

.<br />

Check fuse No. 18.<br />

19 20 21 22 23 24 25 26 27 28<br />

Q G W g ro M ffi<br />

76 77 78 79 81 8<br />

B4MOB75A<br />

8W23 CHECK GROUND SHORT IN CONTROL SYS­<br />

TEM HARNESS OF VALVE RELAY.<br />

Measure resistance between ABSCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(F49) No. 27 - Chassis ground:<br />

:<br />

Is the resistance more than 1 MO.?<br />

YES : Go to step 8W24.<br />

:<br />

Repair harness between ABSCM <strong>and</strong> relay box.<br />

Check fuse No. 18.<br />

88


BRAKES [TBW2S] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

® .<br />

19 20 21 22 23 24 5 26 27 28<br />

Q w M ffi<br />

76 77 78 79 8 81 8 8<br />

B4M0876A<br />

8W24 CHECK BATTERY SHORT IN CONTROL SYS­<br />

TEM HARNESS OF VALVE RELAY.<br />

Measure voltage between ABSCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(F49) No. 27 (+) - Chassis ground (-):<br />


4-4 [TSW26] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

CJ<br />

"----+0 Q O!-_ ...&....J<br />

B4M0824C<br />

8W26 CHECK RESISTANCE OF INLET SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from hydraulic unit.<br />

3) Measure resistance between hydraulic unit connector<br />

terminals.<br />

Connector & terminal<br />

(ABS5) No. 4 - (ABS2) No. 2:<br />

(ABS5) No. 1 - (ABS2) No. 2:<br />

(ABS5) No. 2 - (ABS2) No. 2:<br />

(ABS5) No. 3 - (ABS2) No. 2:<br />

: Is the resistance between 7.8 <strong>and</strong> 9.2 O?<br />

Go to step 8W27.<br />

C§V : Replace hydraulic unit.<br />

CJ<br />

"""'---1 Q 0+--""""'''<br />

B4M0831D<br />

8W27 CHECK RESISTANCE OF OUTLET SOLE­<br />

NOID VALVE.<br />

Measure resistance between hydraulic unit connector terminals.<br />

Connector & terminal<br />

(ABS5) No. 8 - (ABS2) No. 2:<br />

(ABS5) No. 5 - (ABS2) No. 2:<br />

(ABS5) No. 6 - (ABS2) No. 2:<br />

(ABS5) No. 7 - (ABS2) No. 2:<br />

: Is the resistance between 3.8 <strong>and</strong> 4.8 O?<br />

cy Go to step 8W28.<br />

C§V : Replace hydraulic unit.<br />

@<br />

•<br />

B4M0879C<br />

8W28 CHECK GROUND SHORT OF SOLENOID<br />

VALVE.<br />

Measure resistance between hydraulic. unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS5) No. 4 - Chassis ground:<br />

: Is the resistance more than 1 MO?<br />

Go to step 8W29.<br />

C§V : Replace hydraulic unit <strong>and</strong> check all fuses.<br />

90


BRAKES [TSW31] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

<br />

•<br />

@<br />

•<br />

B4M0880C<br />

B4M0880C<br />

SW29 CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(A BS5)"No. 4 (+ ) - Chassis ground (-):<br />


4-4 [TSW32] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

,-.=<br />

CJ<br />

<br />

,-.=<br />

CJ<br />

Q<br />

-:F <br />

®<br />

M W 3<br />

:' l' n 61 621631 64 651 66 67 68,<br />

, , , . , , , , . ""<br />

,<br />

I" 00<br />

" " 00 " <br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 1J(:;:: r.3I<br />

® (,<br />

B4M0881A<br />

M W 3<br />

:' l' .,


BRAKES [T8W36] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

n<br />

<br />

, , , . ® , . , , , '""<br />

• M • • <br />

1.,1 58 59169 61 162i63l 64 aPi 66 67 66,<br />

\" 00<br />

6 47 48 49 50 51 52 53 54 55 IXI<br />

" " " 00 " <br />

76 77 78 79 80 • m&'l3I<br />

,<br />

B4MOBB3A<br />

aW34 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND HYDRAULIC UNIT.<br />

1) Connect connector to hydraulic unit.<br />

2) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 30 - No. 1:<br />

(F49) No. 24 -.No. 1:<br />

(F49) No. 23 - No. 1:<br />

(F49) No. 31 - No. 1:<br />

: Is the resistance between 8.3 <strong>and</strong> 9.7 O?<br />

Cv Go to step aW35.<br />

@) : Repair harness/connector between hydraulic unit<br />

<strong>and</strong> ABSCM.<br />

n<br />

<br />

® , <br />

I,<br />

, , , • , • , , ,o n<br />

• M • • 3<br />

.1561571 ' ,',01 61 1621631 64 1651 66 67 68 ,<br />

'<br />

111 19 20 21 22 23 24 25 26 27 28<br />

6 47 48 149 50 51 52 53 54 55 iX<br />

76 77 78 79 8( 81 1321831<br />

\<br />

,<br />

B4MOBB4A<br />

aW35 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND HYDRAULIC UNIT.<br />

Measure resistance between ABSCM connector terminals .<br />

Connector & terminal<br />

(F49) No. 3 - No. 1:<br />

(F49) No. 51 - No. 1:<br />

(F49) No. 50 - No. 1:<br />

(F49) No. 4 - No. 1:<br />

: Is the resistance between 4.3 <strong>and</strong> 5.3 O?<br />

<br />

@) :<br />

Go to step aW36.<br />

Repair harness/connector between hydraulic unit<br />

<strong>and</strong> ABSCM.<br />

!aW36 ! CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connector between<br />

ABSCM <strong>and</strong> hydraulic unit? < Ref. to FORE­<br />

WORD [T3C1]. ><br />

Repair connector.<br />

Go to step aW31.<br />

93


4-4 [TSW37] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

ISW31 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

Cv1iD<br />

: Go to step SW3S.<br />

SW3S CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

Cv1iD Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

A temporary poor contact.<br />

94


MEMO:<br />

BRAKES [TaW38] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

95


·4-4 [TUXO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

ABS<br />

control<br />

module<br />

X: TROUBLE CODE 52<br />

- ABNORMAL MOTOR ANDIOR MOTOR<br />

RELAY -<br />

DIAGNOSIS:<br />

CD Faulty motor<br />

CD Faulty motor relay<br />

CD Faulty harness connector<br />

TROUBLE SYMPTOM:<br />

CD ABS does not operate.<br />

WIRING DIAGRAM:<br />

SBF-6<br />

- -<br />

Relay<br />

.<br />

FL1.25B<br />

box<br />

- - - - - - -l<br />

'-----CD 1==1===;l I >-<br />

Valve <br />

relay I «<br />

1m I<br />

n Motor<br />

I<br />

U relay<br />

I<br />

I<br />

_ _ _ _ _ J<br />

Hydraulic unit<br />

Solenoid valve<br />

FL inlet<br />

®<br />

@<br />

H4M1113<br />

96


BRAKES [TaX3] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

0<br />

86<br />

I<br />

87<br />

I<br />

<br />

0<br />

85<br />

30<br />

F1<br />

Q<br />

<br />

B4M0886A<br />

laX1 ICHECK RESISTANCE OF MOTOR RELAY.<br />

1) Turn ignition switch to OFF.<br />

2) Remove motor relay from relay box.<br />

3) Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 85 - No. 86:<br />

: Is the resistance between. 70 <strong>and</strong> 90 01<br />

Cv Go to step aX2.<br />

: Replace motor relay.<br />

12 V<br />

II---I<br />

86<br />

85<br />

30<br />

B4M0887A<br />

CHECK CONTACT POINT OF MOTOR<br />

ISX2<br />

. . RELAY.<br />

I<br />

1) Connect battery to motor relay terminals No. 85 <strong>and</strong><br />

No. 86.<br />

2) Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 30 - No. 87:<br />


4-4 [T8X4] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

c= ==:J<br />

0 87 r)<br />

0<br />

86<br />

85<br />

30<br />

<br />

n<br />

IgQ<br />

B4MOBB9A<br />

B4MOB90B<br />

laX4 I CHECK SHORT OF MOTOR RELAY.<br />

Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 85 - No. 30:<br />

No. 85 - No. 87:<br />

: Is the resistance<br />

aX5.<br />

more than 1 MD.?<br />

@: Go to step<br />

Replace motor relay.<br />

<br />

laX5 ICHECK INPUT VOLTAGE OF RELAY BOX.<br />

1) Disconnect connector (F8) from relay box.<br />

2) Turn ignition switch to ON.<br />

3) Measure voltage between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F8) No. 2 (+ ) - Chassis ground (-):<br />

: Is the voltage<br />

aX6.<br />

between 10 V <strong>and</strong> 13 V?<br />

Go to step<br />

Repair harness/connector between battery <strong>and</strong><br />

relay box, <strong>and</strong> check fuse SBF6.<br />

B4MOB91<br />

laX6 I<br />

CHECK INPUT VOLTAGE OF MOTOR<br />

. . RELAY.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connector (F8) to relay box.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between relay box <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

Relay installing point No. 87 (+ ) - Chassis ground<br />

(-):<br />

E : Is the voltage<br />

aX7.<br />

between 10 V <strong>and</strong> 13 V?<br />

Cv Go to step<br />

Replace relay box, <strong>and</strong> check fuse SBF6.<br />

:<br />

98


BRAKES [T8X9] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

eX7<br />

CHECK OPEN CIRCUIT IN CONTACT POINT<br />

CIRCUIT OF RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector (ABS1) from hydraulic unit.<br />

3) Measure resistance between hydraulic unit <strong>and</strong> motor<br />

relay installing portion.<br />

Connector & terminal<br />

(ABS1) No. 1 - Motor relay installing portion No. 30:<br />


4-4 [T8X10] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

B4M0793A<br />

8X10<br />

CHECK BATTERY SHORT IN CONTACT<br />

POINT CIRCUIT OF RELAY BOX.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis. ground.<br />

Connector & terminal<br />

(ABS1) No. 1 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Go to step 8X11.<br />

: Replace relay box.<br />

@<br />

<br />

<br />

·8X11 CHECK OPEN CIRCUIT IN MONITOR SYS­<br />

TEM CIRCUIT OF RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector (FSO) from relay box.<br />

3) Measure resistance between relay box connector <strong>and</strong><br />

motor relay installing point.<br />

Connector & terminal<br />

(ABS4) No. 6 - Motor relay installing point No. 30:<br />

L--___________ B_4_MO_79---l SC : Is the resistance less than 0.5 Q?<br />

0' Go to step 8X12.<br />

: Replace relay box.<br />

100


BRAKES [TaX14] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

B4M0894<br />

8X12<br />

CHECK OPEN CIRCUIT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

1) Remove valve relay from relay box.<br />

2) Measure resistance between motor relay installing<br />

point <strong>and</strong> valve relay installing point.<br />

Connector & terminal<br />

Mo.tor relay installing point No. 86 -<br />

installing point No. 30:<br />


4-4 [TaX1S] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

84M0897<br />

8X15<br />

CHECK BATTERY SHORT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

Measure voltage between motor relay installing point <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Motor relay installing point (+).No. 86 -<br />

ground (-):<br />

Motor relay installing point (+) No. 85 -<br />

ground (-):<br />


®<br />

f1f2t3l<br />

<br />

B4M0898B<br />

BRAKES [TOX10] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

8X17<br />

CHECK OPEN CIRCUIT IN MONITOR SyS­<br />

TEM HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Connect between terminals No. 10 <strong>and</strong> No. 1 of ABSCM<br />

connector (F49) with a lead wire.<br />

3) Measure resistance between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F50) No. 6 - Chassis ground:<br />


4-4 [TaX19] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

n<br />

Q<br />

-: <br />

, , , , @, . , , , '""<br />

IX 29 30 31 32 33 34 35 36 37 3ff\<br />

>


BRAKES [T8X23] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

®<br />

. , , . , , , . . ""<br />

IX 29 30 31 32 33 34 35 36 37 38\<br />

>< 56157\ 58 591601 61 1621631 64 651 66<br />

n .. '"<br />

<br />

671<br />

6 47 48 49 50 51 52 53 54 55 IXI<br />

76 n 78 79 'Q 81 821831.<br />

" " " "<br />

84M0901A<br />

8X21 CHECK BATTERY SHORT IN HARNESS<br />

BETWEEN RELAY BOX AND ABSCM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 22 (+) - Chassis ground (-):<br />

(F49) No. 10 (+) - Chassis ground (-):<br />


4-4 [T8X24] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

NOTE:<br />

.. To install, reverse above removal procedures .<br />

.. Align connector cover rib with connector hole before<br />

installation.<br />

5) Connect all connectors.<br />

6) Measure voltage between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 10 (+) - No. 1 (-):<br />

: Is the voltage less than 2 V?<br />

Go to step aX24.<br />

Replace ABSCM.<br />

:<br />

m "<br />

@)<br />

B4M0903A<br />

" )<br />

)1 10 9 B 7 6 5 4 3 2 1<br />

B 37 36 35 34 33 32 31 30 29 IX<br />

M ,,,• .,., . .. " ""<br />

B4M0903A<br />

aX24 CHECK BATTERY SHORT IN ABSCM CON­<br />

NECTOR TERMINAL<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 10 (+) -. No. 1 (-):<br />

: Is the voltage less than 2 V?<br />

C Go to step aX25.<br />

Replace ABSCM.<br />

laX25 I CHECK CONDITION OF MOTOR GROUND.<br />

Tightening torque:<br />

32 ±10 N·m (3.3 ±1.0 kg-m, 24 ±7 ft-Ib):<br />

: Is the motor ground terminal tightly<br />

clamped?<br />

Go to step aX26.<br />

Tighten the clamp of motor ground terminal.<br />

106


D<<br />

BRAKES [T8X29] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

28 27 26 25 24 23 22 21 20 19<br />

'Q<br />

n laX26 I CHECK ABSCM MOTOR DRIVE TERMINAL I<br />

. (83(821 81 (8\ 79 78 77 76<br />

1) Operate the check sequence. < Ref. to 4-4 [W1 2D1]. ><br />

® ~<br />

'<br />

8 2) Measure voltage between ABSCM connector terminals.<br />

I H 10 9 8 7 6 5 4 3 2 1<br />

Connector & terminal<br />

M <br />

68 67 66 65164 163162 61 160591 58 157/56[<br />

r=r<br />

Ir<br />

Q'<br />

B4M0904A<br />

(F49) No. 22 (+ ) - No. 1 (-):<br />

: Does the voltage drop from between 10 V<br />

<strong>and</strong> 13 V to less than 1.5 V, <strong>and</strong> rise to<br />

between 10 V <strong>and</strong> 13 V again when carrying<br />

out the check sequence?<br />

Go to step aX27.<br />

Replace ABSCM.<br />

Q 10 9<br />

8 8 7 6 5 4 3 2 1<br />

$ M <br />

68 67 66 6 64 3 61 58 756<br />

<br />

B4M0905A<br />

laX27 I CHECK MOTOR OPERATION.<br />

1) Operate the check sequence. < Ref. to 4-4 [W1 2D1]. ><br />

2) Measure voltage between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 10 (+) - No. 1 (-):<br />

S: Does the voltage raise from less than 1.5 V<br />

to between 10 V <strong>and</strong> 13 V, <strong>and</strong> return to less<br />

than 1.5 V again when carrying out the check<br />

sequence?<br />

Go to step aX2a.<br />

Replace hydraulic unit.<br />

laX2a I CHECK MOTOR OPERATION.<br />

Operate the check sequence. < Ref. to 4-4· [W12D1]. ><br />

: Can motor revolution noise (buzz) be heard<br />

when carrying out the check sequence?<br />

Go to step aX29.<br />

Replace hydraulic unit.<br />

laX29 I CHECK POOR CONTACT IN CONNECTORS.<br />

Turn ignition switch to OFF.<br />

: Is there poor contact in connector between<br />

hydraulic unit, relay box <strong>and</strong> ABSCM? < Ref.<br />

to FOREWORD [T3C1}. ><br />

Repair connector.<br />

Go to step aX30.<br />

107


4-4 [T8X30] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

/aX30 / CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

aX31<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

Go to step aX31.<br />

CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

6' : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

@) : A temporary poor contact.<br />

108


BRAKES [T8X31] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

MEMO:<br />

109


4-4 [TSYO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

A8S<br />

control<br />

module<br />

-<br />

f----I<br />

Y: TROUBLE CODE 54<br />

- ABNORMAL STOP UGHT SWITCH -<br />

DIAGNOSIS:<br />

• Faulty stop light switch<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WIRING DIAGRAM:<br />

Fuse<br />

No.12<br />

Q)<br />

.!!!<br />

:J<br />

Q)<br />

t; .!!!<br />

-+J :J<br />

:J ...<br />

o u<br />

..c ..c<br />

-+J -+J<br />

j j<br />

S8F-3 FL 1.258<br />

Stop light<br />

1-----' switch<br />

® (Without cruise control)<br />

@ (With cruise control)<br />

=<br />

®<br />

®<br />

11lffilllmn.<br />

H4M1114<br />

110


ISY1<br />

BRAKES [T8Y5] 4-4<br />

8. Diagnostics Chart with Trouble Code by ABS Warning Light<br />

I CHECK STOP LIGHTS COME ON.<br />

Depress the brake pedal.<br />

<br />

Repair connector.<br />

Go to step SY4.<br />

ISY4<br />

I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

Go to step SY5.<br />

SY5<br />

CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

S : Are other trouble codes being output?<br />

csr : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

@) : A temporary poor contact.<br />

111


4-4 [TSZO] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

Z: TROUBLE CODE 56<br />

- ABNORMAL G SENSOR OUTPUT<br />

VOLTAGE -<br />

DIAGNOSIS:<br />

• Faulty G sensor output voltage<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WIRING DIAGRAM:<br />

ASS<br />

control<br />

module<br />

.---<br />

<br />

'--<br />

<br />

@<br />

'-----i<br />

I<br />

iJt-----U S snsor<br />

::[tJ<br />

®<br />

F48<br />

@<br />

5h;.ld<br />

®<br />

jo;nt conn.eto,<br />

®<br />

H4M1111<br />

112


BRAKES [TSZ3] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

8Z1 CHECK All FOUR WHEELS FOR FREE<br />

TURNING.<br />

: Have the wheels been turned freely such as<br />

when the vehicle is lifted <strong>up</strong>, or operated on<br />

a rolling road?<br />

The ABS is normal. Erase the trouble code.<br />

Go to step 8Z2.<br />

18Z2<br />

I CHECK SPECIFICATIONS OF ABSCM.<br />

Check specifications of the plate attached to the ABSCM.<br />

: Is an ABSCM for 4WD model installed on a<br />

FWD model?<br />

CAUTION:<br />

Be sure to turn ignition switch to OFF when removing<br />

ABSCM.<br />

C Replace ABSCM.<br />

: Go to step 8Z3.<br />

B4M0911C<br />

L-__________________________<br />

18Z3<br />

1 CHECK iNPUT VOLTAGE OF G SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove console box.<br />

3) Disconnect G sensor from body. (Do not disconnect<br />

con nector.)<br />

4) Turn ignition switch to ON.<br />

5) Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 1 (+) - No. 3 (-):<br />

: Is the voltage between 4.75 <strong>and</strong> 5.25 V?<br />


4-4 [TSZ4] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

n<br />

Ir<br />

®<br />

, , , . , , , . , '""•<br />

IX 29 30 31 32 33 34 35 36 37 38\<br />

L>


BRAKES [T8Z9] 4-4<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

<br />

!aZ7 ! CHECK BATTERY SHORT OF HARNESS.<br />

1 2 3 4 5 6 7 8 9 10 1) Turn ignition switch to ON.<br />

M 3<br />

565 58 596 61 6 6 "<br />

66 67 68 2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 7 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

84M0914A Cv Go to step aza.<br />

@) : Repair harness between G sensor <strong>and</strong> ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Remove G sensor from vehicle.<br />

3) Connect connector to G sensor.<br />

4) Connect connector to ABSCM.<br />

5) Turn ignition switch to ON.<br />

6) Measure voltage between G sensor connector terminals.<br />

H4M1146 Connector & terminal<br />

(R70) No. 2 (+) - No. 1 (-):<br />

: Is the voltage between 2.1 <strong>and</strong> 2.4 V when G<br />

sensor is horizontal?<br />

Cv Go to step aZ9.<br />

@) : Replace G sensor.<br />

Front<br />

¢<br />

Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 2 (+) - No. 1 (-):<br />

: Is the voltage between 3.7 <strong>and</strong> 4.1 V when G<br />

sensor is inclined forwards to 90°?<br />

Cv Go to step aZ10.<br />

H4M1147A @) : Replace G sensor.<br />

laza I CHECK G SENSOR.<br />

laZ9 I CHECK G SENSOR.<br />

115


4-4 [T8Z10] BRAKES<br />

8. Diagnostics Chart with Trouble Code by ASS Warning Light<br />

Front<br />

Q<br />

H4M1148A<br />

laZ10 ICHECK G SENSOR.<br />

Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 2 (+ ) - No. 1 (-):<br />

: Is the voltage between 0.5 <strong>and</strong> 0.9 V when G<br />

sensor is inclined backwards to 90°?<br />

C Go to step aZ11.<br />

(§) Replace G sensor.<br />

laZ11 I CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connector between<br />

ABSCM <strong>and</strong> G sensor? < Ref. to FOREWORD<br />

[T3C1J. ><br />

Repair connector.<br />

Go to step aZ12.<br />

laZ12 ICHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

aZ13<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

Go to step aZ13.<br />

CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

8 : Are other trouble codes being output?<br />

Cv) Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

(§) A temporary poor contact.<br />

116


BRAKES [T9A1] 4-4<br />

9. Select Monitor Function Mode<br />

9. Select Monitor Function Mode<br />

Applicable cartridge of select monitor: No. 498346200<br />

Code<br />

Function code<br />

Abbreviation<br />

Measuring items<br />

FOO ROM ID ECM identification<br />

F01<br />

F02<br />

F03<br />

F04<br />

F05<br />

F06<br />

FO?<br />

FOB<br />

F09<br />

F10<br />

FR<br />

FL<br />

RR<br />

RL<br />

FR<br />

FL<br />

RR<br />

RL<br />

BLS<br />

G-SENS<br />

FR wheel speed<br />

(mile/h)<br />

FL wheel speed<br />

(mile/h)<br />

RR wheel speed<br />

(mile/h)<br />

RL wheel speed<br />

(mile/h)<br />

FR wheel speed<br />

(km/h)<br />

FL wheel speed<br />

(km/h)<br />

RR wheel speed<br />

(km/h)<br />

RL wheel speed<br />

(km/h)<br />

Stop light switch<br />

monitor<br />

G sensor output<br />

voltage (V)<br />

A: LIST OF FUNCTION MODE<br />

1. F MODE (ROM ID, ANALOG DATA ARE<br />

DISPlA YEO.)<br />

Contents to be monitored<br />

ROM ID number of ECM is read <strong>and</strong> enabled<br />

communication state is displayed.<br />

Wheel speed detected by the FR ABS sensor is<br />

displayed in mile/h.<br />

Wheel speed detected by the FL ABS sensor is<br />

displayed in mile/h.<br />

Wheel speed detected by the RR ABS sensor is<br />

displayed in mile/h.<br />

Wheel speed detected by the RL ABS sensor is<br />

displayed in mile/h .<br />

Wheel speed detected by the FR ABS sensor is<br />

displayed in km/h.<br />

Wheel speed detected by the FL ABS sensor is<br />

displayed in km/h.<br />

Wheel speed detected by the RR ABS sensor is<br />

displayed in km/h.<br />

Wheel speed detected by the RL ABS sensor is<br />

displayed in km/h.<br />

Stop light switch monitor voltage is displayed.<br />

Refers to vehicle acceleration detecting by the<br />

analog G sensor. It appears on the select monitor<br />

display in volts.<br />

Scroll<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Ref. to<br />

[T9BO]<br />

[T9CO]<br />

[T9DO]<br />

[T9EO]<br />

[T9FO]<br />

[T9CO]<br />

[T9DO]<br />

[T9EO]<br />

[T9FO]<br />

[T9GO]<br />

[T9HO]<br />

117


4-4 [T9A2]<br />

9. Select Monitor Function Mode<br />

Code<br />

Function code<br />

Abbreviation<br />

B1<br />

VR<br />

MR<br />

Measuring items<br />

Stop light switch<br />

Valve relay signal<br />

Motor relay signal<br />

FAO AT AT ABS signal<br />

FB1<br />

Code<br />

AW<br />

VM<br />

MM<br />

CM<br />

Function code<br />

Abbreviation<br />

D·ALL<br />

D·NEW<br />

D·MID<br />

D·OLD<br />

ABS warning light<br />

Valve relay monitor<br />

Motor relay monitor<br />

CCM signal<br />

Measuring items<br />

History of trouble<br />

codes is displayed.<br />

BRAKES<br />

2. FA MODE (ON/OFF DATA ARE DISPLAYED.)<br />

Contents to be monitored Scroll Ref. to<br />

LED 1 comes on with the switch on (with the<br />

brake pedal down).<br />

LED 2 comes on with the valve relay off.<br />

LED 3 comes on with the motor on.<br />

LED 4 comes on when ABS control is on. Possible [T910]<br />

LED 6 comes on when the warning light is on.<br />

LED 1 comes on with the valve relay off.<br />

LED 8 comes on when the motor relay is on.<br />

LED 9 comes on when ABS control is on.<br />

3. FB MODE (TROUBLE CODES ARE DISPLAYED.)<br />

Contents to be monitored Scroll Ref. to<br />

A maximum of 3 trouble codes are displayed in<br />

order of occurrence.<br />

The most recent trouble code appears on the<br />

select monitor display.<br />

The second most recent trouble code appears<br />

on the select monitor display.<br />

The third most recenl lrouble code appears on<br />

the select monitor display.<br />

Possible<br />

[T10BO]<br />

tt .J.<br />

,-"-----,<br />

D· * a * 22? (FBl)<br />

FR . SS SOFT<br />

NOTE:<br />

.. If a particular trouble code is not properly stored in<br />

memory (due to a drop in ABSCM power s<strong>up</strong>ply, etc.)<br />

when a problem occurs, the trouble code, followed by a<br />

question mark "?", appears on the select monitor display.<br />

This shows it may be an unreliable reading.<br />

.. * a * refers to the troubles in order of occurrence (NEW.<br />

MID <strong>and</strong> OLD).<br />

B4M0919<br />

118


FCO<br />

/<br />

FD1<br />

FE1<br />

FE2<br />

FE3<br />

FE4<br />

FE5<br />

FE6<br />

FE?<br />

FE8<br />

Code<br />

Code<br />

Code<br />

FE13<br />

FE14<br />

FE15<br />

Function code<br />

Abbreviation<br />

D'CLR<br />

Function code<br />

Abbreviation<br />

A-CHK<br />

Function code<br />

Abbreviation<br />

FR<br />

FL<br />

RR<br />

RL<br />

FR<br />

FL<br />

RR<br />

RL<br />

POWER<br />

G-SENS<br />

MM<br />

S1<br />

AT<br />

CM<br />

AO<br />

Measuring items<br />

History of trouble<br />

codes is erased.<br />

Measuring items<br />

ASS sequence con-<br />

Irol<br />

--<br />

Measuring items<br />

FR wheel speed<br />

(mile/h)<br />

FL wheel speed<br />

(mile/h)<br />

RR wheel speed<br />

(mile/h)<br />

RL wheel speed<br />

(mile/h)<br />

FR wheel speed<br />

(km/h)<br />

FL wheel speed<br />

(kmfh)<br />

RR wheel speed<br />

(km/h)<br />

RL wheel speed<br />

(km/h)<br />

ASSCM power s<strong>up</strong>ply<br />

voltage (V)<br />

G sensor output<br />

voltage (V)<br />

Motor relay monitor<br />

Stop light switch<br />

AT ASS signal<br />

CCM signal<br />

ASS control<br />

FE16 CODE Trouble code<br />

BRAKES [T9A6] 4-4<br />

9. Select Monitor Function Mode<br />

4. FC MODE (TROUBLE CODES ARE ERASED.)<br />

Contents to be monitored<br />

Function of clearing trouble code.<br />

Scroll<br />

Possible<br />

5. FD MODE (ABS SEQUENCE CHECK MODE)<br />

Contents to be monitored<br />

Perform ASS sequence control by operating<br />

valve <strong>and</strong> pump motor sequentially.<br />

6. FE MODE (FREEZE FRAME DATA)<br />

NOTE:<br />

Scroll<br />

Impossible<br />

Ref. to<br />

[T9JO]<br />

Ref. to<br />

4-4<br />

[W12D1]<br />

• Data stored at the time of trouble occurrence is shown<br />

on display .<br />

• Each time trouble occurs, the latest information is<br />

stored in the freeze frame data in memory.<br />

Contents to be monitored Scroll Ref. to<br />

Wheel speed detected by the FR ASS sensor is<br />

displayed in mile/h.<br />

Wheel speed detected by the FL ASS sensor is<br />

displayed in mile/h.<br />

Wheel speed detected by the RR ASS sensor is<br />

displayed in mile/h.<br />

Wheel speed detected by the RL ASS sensor is<br />

displayed in mile/h.<br />

Wheel speed detected by the FR ASS sensor is<br />

displayed in km/h.<br />

Wheel speed detected by the FL ASS sensor is<br />

displayed in km/h.<br />

Wheel speed detected by the RR ASS sensor is<br />

displayed in km/h.<br />

Wheel speed detected by the RL ASS sensor is<br />

displayed in km/h.<br />

Power (in volts) s<strong>up</strong>plied to ASSCM appears on<br />

the select monitor display.<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

Possible<br />

[T9KO]<br />

[T9LO]<br />

[T9MO]<br />

[T9NO]<br />

[T9KO]<br />

[T9LO]<br />

[T9MO]<br />

[T9NO]<br />

[T900]<br />

Refers to vehicle acceleration detected by the<br />

analog G sensor. It appears on the select moni- Possible [T9PO]<br />

tor display in volts.<br />

LED 1 comes on when motor relay is on.<br />

LED 2 comes on with the stop light switch on<br />

(with the brake pedal depressed).<br />

LED 3 comes on when ASS control is on.<br />

LED 4 comes on when ASS control is on.<br />

LED 5 comes on when ASS control is on.<br />

The most recent trouble code appears on select<br />

monitor display.<br />

Possible<br />

Possible<br />

[T9QO]<br />

[T9RO]<br />

119


4-4 [T9A6]<br />

9. Select Monitor Function Mode<br />

BRAKES<br />

..<br />

FR ?(FES )<br />

30 km /h<br />

1) When a trouble code is not stored in memory, activating<br />

the FE mode causes the initial value to appear on the<br />

select monitor display .<br />

.. FE1 - 4: 159 mile/h<br />

.. FE5 - 8: 255 km/h<br />

.. FE13:<br />

16.84 V<br />

.. FE14:<br />

5.00 V<br />

.. FE15:<br />

The MM, B1 <strong>and</strong> AO LEOs are on.<br />

The AT <strong>and</strong> CM LEOs are out.<br />

.. FE16:<br />

NO HISTORY OF OCCUREO<br />

2) If freeze frame data is not properly stored in memory<br />

(due to a drop in ABSCM power s<strong>up</strong>ply, etc.), a trouble<br />

, code, preceded by a question mark "?", appears on the<br />

select monitor display. This shows it may be an unreliable<br />

reading.<br />

B4M1056<br />

MM Bl AT eM AO<br />

?? ?? ?? ?? ? ? <br />

3) When a trouble code is detected in the FE mode, a<br />

question mark "?" appears continuously on the select<br />

monitor display until the freeze frame data is stored in<br />

memory.<br />

B4M1057<br />

120


BRAKES<br />

[T9CO] 4-4<br />

9. Select Monitor Function Mode<br />

1997<br />

AB S<br />

(F 00)<br />

4WD ·AT<br />

B: MODE FOO<br />

- ROM ID NUMBER (ROM) -<br />

CONDITION:<br />

Ignition switch ON<br />

SPECIFIED DATA:<br />

Presentation display<br />

H4Mll17<br />

CHECK MESSAGE OF DISPLAY.<br />

: Does display indicate message "Error 1"1<br />

CviO: : Repair loose or disconnect connector, or discontinued<br />

circuit in data link circuit.<br />

@) : Go to step 982.<br />

G' :<br />

@) :<br />

CHECK MESSAGE OF DISPLAY.<br />

: Does display indicate message "Error 2"1<br />

Repair poor contact of select monitor cartridge,<br />

or installation of different type select monitor cartridge.<br />

Data link system is normal.<br />

FR<br />

(F 05)<br />

30 km/ h<br />

84M0922<br />

c: MODE F01 AND F05<br />

- FRONT RIGHT WHEEL SPEED SIGNAL<br />

(FR) -<br />

• Compare speedometer with monitor indications.<br />

• F01 : FR wheel speed is indicated in mile per hour (mile/<br />

h).<br />

• F05: FR wheel speed is indicated in kilometer per hour<br />

(km/h).<br />

NOTE:<br />

The monitor as shown, indicates that FR wheel speed is<br />

30 km/h.<br />

121


4-4 [T9DO]<br />

9. Select Monitor Function Mode<br />

BRAKES<br />

FL<br />

(F06)<br />

29 krn/ h<br />

B4M0923<br />

D: MODE F02 AND FOG<br />

- FRONT LEFT WHEEL SPEED SIGNAL<br />

(Fl) -<br />

.. Compare speedometer with monitor indications .<br />

.. F02: FL wheel speed is indicated in mile per hour (mile/<br />

h) .<br />

.. F06: FL wheel speed is indicated in kilometer per hour<br />

(km/h).<br />

NOTE:<br />

The monitor as shown, indicates that FL wheel speed is<br />

29 km/h.<br />

RR<br />

(F07 )<br />

10 krn/ h<br />

B4M0924<br />

E: MODE F03 AND F07<br />

- REAR RIGHT WHEEL SPEED SIGNAL<br />

(RR) -<br />

.. Compare speedometer with monitor indications .<br />

.. F03: RR wheel speed is indicated in mile per hour (mile/<br />

h) .<br />

.. F07: RR wheel speed is indicated in kilometer per hour<br />

(km/h).<br />

NOTE:<br />

The monitor as shown, indicates that RR wheel speed is<br />

10 km/h.<br />

122


BRAKES<br />

[T9HO] 4-4<br />

9. Select Monitor Function Mode<br />

RL (F 0 8)<br />

50 km/ h<br />

B4M0925<br />

f: MODE f04 AND fOa<br />

- REAR lEfT WHEEL SPEED SIGNAL (Rl) -<br />

• Compare speedometer with monitor indications.<br />

• F04: RL wheel speed is indicated in mile per hour (mile/<br />

h).<br />

• F08: RL wheel speed is indicated in kilometer per hour<br />

(km/h).<br />

NOTE:<br />

The monitor as shown, indicates that RL wheel speed is<br />

50 km/h.<br />

BLS<br />

(F09)<br />

5.00 V<br />

G: MODE fOg<br />

- STOP LIGHT SWITCH MONITOR (BlS) -<br />

• Stop light switch monitor voltage is displayed.<br />

B4M0926<br />

G-SENS (F lO)<br />

2.3 0 V<br />

H: MODE f10<br />

- G SENSOR OUTPUT VOLTAGE (G-SENS) -<br />

• Refers to vehicle acceleration detecting by the analog<br />

G sensor. It appears on the select monitor display in volts.<br />

NOTE:<br />

Only AWD model<br />

B4M0927<br />

123


4-4 [T910]<br />

9. Select Monitor Function Mode<br />

BRAKES<br />

LED No. Signal name<br />

1 Stop light switch<br />

2 Valve relay signal<br />

3 Motor relay signal<br />

4 AT ASS signal<br />

5 -<br />

6 ABS warning light<br />

7 Valve relay monitor<br />

8 Motor relay monitor<br />

9 CCM signal<br />

10 -<br />

Display<br />

B1<br />

VR<br />

MR<br />

AT<br />

-<br />

AW<br />

VM<br />

MM<br />

CM<br />

-<br />

I: MODE FAO<br />

- ON +-+ OFF SIGNAL -<br />

Requirement for LED "ON"<br />

LED No. 1<br />

LED No. 2<br />

LED No. 3<br />

LED No. 4<br />

LED No. 6<br />

LED No. 7<br />

LED No. 8<br />

LED No. 9<br />

Stop light switch is turned ON. (With brake<br />

pedal depressed.)<br />

Valve relay is turned OFF.<br />

Motor relay is turned ON.<br />

ABS control operates.<br />

ABS warning light is ON.<br />

Valve relay is turned OFF.<br />

Motor relay is turned ON.<br />

ABS control operates.<br />

124


BRAKES<br />

[T9JO] 4-4<br />

9. Select Monitor Function Mode<br />

MEMORY CLR ?<br />

0 : YES 1 : NO<br />

J: MODE FCO<br />

- HISTORY OF TROUBLE CODES IS ERASED<br />

(D'CLR) -<br />

• Deletes the recorded trouble codes in ABS control module.<br />

B4M0930<br />

1) Press the function key [F] [C] [0] [ENT] in that order.<br />

[E][Q[Q]IENT I<br />

B4M0931<br />

2) System indicates as shown.<br />

MEMORY CLR ?<br />

0 : YES 1 : NO<br />

B4M0930<br />

3) Press the function key [0], to clear memories. The indication<br />

of * is added to screen.<br />

MEMORY CLR ?<br />

* 0 : YES 1: NO<br />

B4M0933<br />

PLEASE<br />

KEY OFF<br />

4) Press the function key [ENT] . System indicates as<br />

shown.<br />

5) Turn ignition switch to OFF.<br />

B4M0934<br />

125


4-4 [T9KO]<br />

9. Select Monitor Function Mode<br />

BRAKES<br />

FR<br />

(FE5 )<br />

30 km/ h<br />

B4M0935<br />

K: MODE FE1 AND FE5<br />

- FRONT RIGHT WHEEL SPEED SIGNAL<br />

(FR) -<br />

.. The wheel speed is indicated at the time of malfunction .<br />

.. FE1: FR wheel speed is indicated in mile per hour (mile/<br />

h) .<br />

.. FE5: FR wheel speed is indicated in kilometer per hour<br />

(km/h).<br />

NOTE:<br />

The monitor as shown, indicates that FR wheel speed is<br />

30 km/h.<br />

FL<br />

(FE6)<br />

29 km/ h<br />

B4M0936<br />

L: MODE FE2 AND FE6<br />

- FRONT LEFT WHEEL SPEED SIGNAL<br />

(FL) -<br />

.. The wheel speed is indicated at the time of malfunction .<br />

.. FE2: FL wheel speed is indicated in mile per hour (mile/<br />

h) .<br />

.. FE6: FL wheel speed is indicated in kilometer per hour<br />

(km/h).<br />

NOTE:<br />

The monitor as shown, indicates that FL wheel speed is<br />

29 km/h.<br />

126


BRAKES<br />

[T900] 4-4<br />

9. Select Monitor Function Mode<br />

RR<br />

(FE7)<br />

10 km/ h<br />

B4M0937<br />

M: MODE FE3 AND FE7<br />

- REAR RIGHT WHEEL SPEED SIGNAL<br />

(RR) -<br />

• The wheel speed is indicated at the time of malfunction.<br />

• FE3: RR wheel speed is indicated in mile per hour (mile/<br />

h).<br />

• FE7: RR wheel speed is indicated in kilometer per hour<br />

(km/h).<br />

NOTE:<br />

The monitor as shown, indicates that RR wheel speed is<br />

10 km/h.<br />

RL<br />

(FE8 )<br />

50 km/ h<br />

B4M0938<br />

N: MODE FE4 AND FE8<br />

- REAR LEFT WHEEL SPEED SIGNAL (RL) -<br />

• The wheel speed is indicated at the time of malfunction.<br />

• FE4: RL wheel speed is indicated in mile per hour (mile/<br />

h).<br />

• FE8: RL wheel speed is indicated in kilometer per hour<br />

(km/h).<br />

NOTE:<br />

The monitor as shown, indicates that RL wheel speed is<br />

50 km/h.<br />

POWER (FE 1 3)<br />

12.34 V<br />

0: MODE FE13<br />

- ABSCM POWER SUPPLY VOLTAGE<br />

(POWER) -<br />

• ABSCM power s<strong>up</strong>ply voltage is indicated at the time of<br />

malfunction.<br />

B4M0942<br />

127


4-4 [T9PO]<br />

9. Select Monitor Function Mode<br />

BRAKES<br />

G- SEN S (FEI4)<br />

2.27 V<br />

P: MODE FE14<br />

- G SENSOR OUTPUT VOLTAGE {G-SENS} -<br />

• Refers to vehicle acceleration detected by the analog G<br />

sensor at the time of malfunction. It appears on the select<br />

monitor display in volts.<br />

NOTE:<br />

Only AWD model<br />

84M0939<br />

LED No. Signal name Display<br />

1 Motor relay monitor MM<br />

2 Stop light switch B1<br />

3 AT ABS signal<br />

AT<br />

4 CCM signal<br />

CM<br />

5 ABS signal<br />

AO<br />

-<br />

-<br />

6<br />

-<br />

-<br />

7<br />

-<br />

-<br />

8<br />

-<br />

-<br />

9<br />

Q: MODE FE15<br />

- ON OFF SIGNAL -<br />

• ON or OFF is indicated at the time of malfunction.<br />

• Requirement for LED "ON"<br />

LED No. 1 Motor relay is turned ON.<br />

LED No. 2<br />

LED No. 3<br />

LED No. 4<br />

LED No. 5<br />

Stop light switch is turned ON. (With brake<br />

pedal depressed.)<br />

ASS control operates.<br />

ASS control operates.<br />

ASS control operates.<br />

I<br />

10<br />

-<br />

MM B1 AT CM AO<br />

QJQJQJ<br />

QJQJQJ0<br />

I<br />

-<br />

CODE 21 ( FE 16 )<br />

FR . SS<br />

HARD<br />

R: MODE FE16<br />

- TROUBLE CODE {CODE} -<br />

• When freeze frame data is stored in memory, trouble<br />

code appears on monitor.<br />

NOTE:<br />

The monitor as shown, indicates trouble code 21.<br />

H4M1151<br />

128


BRAKES [T10AO] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10. Diagnostics Chart with Select<br />

Monitor<br />

A: BASIC DIAGNOSTIC CHART<br />

TROUBLE OCCURS.<br />

<br />

Is Select Monitor available?<br />

Yes<br />

I<br />

No<br />

Diagnostics Chart for On-board<br />

Diagnosis System<br />

Ask the customer when <strong>and</strong> how<br />

the trouble occurred using<br />

interview check list.<br />

<br />

PRE-INSPECTION<br />

I<br />

<br />

Use select monitor, retrieve<br />

trouble code in function mode<br />

FB 1 <strong>and</strong> record the code.<br />

<br />

No 00"""""" , ',,"bI, 00


4-4 [11080] BRAKES<br />

10. Diagnostics Chart with Select Monitor<br />

B: UST OF TROUBLE CODE<br />

Code<br />

Display screen (FB1)<br />

-<br />

ERROR 3 (1)<br />

11 NO TROUBLE<br />

21 FR. SS HARD<br />

22 FR. SS SOFT<br />

23 FL. SS HARD<br />

24 FL. SS SOFT<br />

25 RR. SS HARD<br />

26 RR. SS SOFT<br />

27 RL. SS HARD<br />

28 RL. SS SOFT<br />

29 EITHER. SS SOFT<br />

31 FR. EV VALVE<br />

32 FR. AV VALVE<br />

33 FL. EV VALVE<br />

34 FL. AV VALVE<br />

35<br />

RR. EV VALVE<br />

36 RR. AV VALVE<br />

37 RL. EV VALVE<br />

38 RL. AV VALVE<br />

41 ECU<br />

42 LOW VOLTAGE<br />

CCM LINE<br />

44<br />

CCM OPEN<br />

GS POWER OVER<br />

46<br />

GS POWER LOW<br />

V. RELAY<br />

51<br />

V. RELAY ON<br />

M. RELAY OPEN<br />

52 M. RELAY ON<br />

MOTOR<br />

54 BLS<br />

G SENSOR LINE<br />

56<br />

G SENSOR +B<br />

G SENSOR H 11<br />

G SENSOR STICK<br />

Contents of diagnosis<br />

Select monitor communication failure<br />

Although no trouble appears on the select monitor display, the ABS<br />

warning light remains on<br />

Open circuit or input voltage too high of FR sensor<br />

Abnormal ABS sensor signal of FR sensor<br />

Open circuit or input voltage too high of FL sensor<br />

Abnormal ABS sensor signal of FL sensor<br />

Open circuit or input voltage too high of RR sensor<br />

Abnormal ABS sensor signal of RR sensor<br />

Open circuit or input voltage too high of RL sensor<br />

Abnormal ABS sensor signal of RL sensor<br />

Abnormal ABS sensor signal (any one of four)<br />

Abnormal FR inlet valve<br />

Abnormal FR outlet valve<br />

Abnormal FL inlet valve<br />

Abnormal FL outlet valve<br />

Abnormal RR inlet valve<br />

Abnormal RR outlet valve<br />

Abnormal RL inlet valve<br />

Abnormal RL outlet valve<br />

Abnormal ABSCM<br />

Source voltage is low<br />

A combination of AT control abnormals (ABS not in control)<br />

A combination of AT control abnormals (ABS in control)<br />

G sensor line voltage too high<br />

G sensor line voltage too low<br />

Abnormal valve relay<br />

Valve relay ON failure<br />

Open circuit of motor relay<br />

Motor relay ON failure<br />

Abnormal motor<br />

Abnormal stop light switch<br />

Open or short circuit of G sensor<br />

Battery short of G sensor<br />

Abnormal G sensor high 11 output<br />

G sensor output is stuck<br />

[T10CO]<br />

[T10DO]<br />

[T10EO]<br />

[T1010]<br />

[T10FO]<br />

[T10JO]<br />

[T10GO]<br />

[T10KO]<br />

[T10HO]<br />

[T10LO]<br />

[T10MO]<br />

[T10NO]<br />

[T10RO]<br />

[T1000]<br />

[T10S0]<br />

[T10PO]<br />

[T10TO]<br />

[T10QO]<br />

[T10UO]<br />

[T10VO]<br />

[T10WO]<br />

[T10XO]<br />

[T10YO]<br />

[T10Z0]<br />

[T10AAO]<br />

[T10ABO]<br />

[T10ACO]<br />

[T10ADO]<br />

[T10AEO]<br />

[T10AFO]<br />

[T10AGO]<br />

[T10AHO]<br />

[T10AIO]<br />

[T10AJO]<br />

[T10AKO]<br />

Ref. to<br />

NOTE:<br />

High J..l means high friction coefficient against road<br />

surface.<br />

130


BRAKES<br />

[T1080] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

131


4-4 [T10CO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

* * * * * * * * * * * * * *<br />

ERROR 3<br />

84M0943<br />

C: ERROR 3 (1)<br />

- SELECT MONITOR COMMUNICATION<br />

FAILURE -<br />

DIAGNOSIS:<br />

• Faulty harness connector<br />

TROUBLE SYMPTOM:<br />

• ABS warning light remains on.<br />

• ERROR 3 or 1 appears on the select monitor display.<br />

WIRING DIAGRAM:<br />

ASS<br />

control<br />

module<br />

Fuse IGN sw SSF-4<br />

No.18<br />

@<br />

======:::f I- =========== =rn Data I ink<br />

IT I- connector<br />

FL1 .2SS<br />

Generator<br />

®<br />

@<br />

rml9fil<br />

H4M1 116<br />

132


BRAKES [T10C4] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

B4M0430<br />

liOCi I CHECK GENERATOR.<br />

1) Start the engine.<br />

2) Idle the engine.<br />

3) Measure voltage between generator <strong>and</strong> chassis<br />

ground.<br />

Terminal<br />

Generator B terminal (+) - Chassis ground (-):<br />

: Is the voltage between 10 <strong>and</strong> 15 V?<br />

cy Go to step i0C2.<br />

Repair generator.<br />

C§)<br />

liOC2 ICHECK BATTERY TERMINAL<br />

Turn ignition switch to OFF.<br />

: Is there poor contact at battery terminal?<br />

Repair battery terminal.<br />

C§) Go to step i0Ca.<br />

C)<br />

C§) :<br />

i0ca CHECK COMMUNICATION OF SELECT<br />

MONITOR.<br />

Using the select monitor, check whether communication<br />

to other system (such as engine, AT, etc.) can be executed<br />

normally.<br />


4-4 [T10C5]<br />

10. Diagnostics Chart with Select Monitor<br />

19 20 21 22 23 24 25 26 27 28<br />

Q • W M m<br />

76 77 78 79 8 81 8 8<br />

84M0796A<br />

BRAKES<br />

110CS 1 CHECK POWER SUPPLY OF ABSCM.<br />

1) Disconnect connector from ABSCM.<br />

2) Start engine.<br />

3) Idle the engine.<br />

4) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 28 (+) - Chassis ground (-):<br />

: Is the voltage between 10 <strong>and</strong> 15 V?<br />

Go to step 10C6.<br />

Repair ABSCM power s<strong>up</strong>ply circuit.<br />

'" =<br />

CJ<br />

Q<br />

.: <br />

@<br />

M •<br />

1561571 58 15916 61 621631 64 1651 66 -67 68<br />

, , , . , , , . , "" ,<br />

'<br />

"' 19 20 21 22 23 24 25 26 27 28<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 1801 81 821831<br />

1_<br />

84M0797A<br />

110C6 1 CHECK GROUND CIRCUIT OF ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 1 - Chassis ground:<br />

(F49) No. 55 - Chassis ground:<br />

S : Is the resistance less than 0.5 Q?<br />

Cv Repair harness/connector between ABSCM <strong>and</strong><br />

select monitor.<br />

Go to step 10C7.<br />

134


BRAKES [noes] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

® \<br />

' " ,. " " " '" "<br />

® a M <br />

"<br />

68 69 70 71 72 73 74 75 76<br />

1\1 @<br />

II<br />

Q<br />

t..::..-....:<br />

5 , 7 i 9<br />

84M10338<br />

10C7 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND DATA LINK.<br />

1) Turn ignition switch OFF.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

data link connector.<br />

Connector & terminal<br />

(F49) No. 11 - (B78) No. 3:<br />

(F49) No. 38 - (B78) No. 2:<br />

S : Is the resistance less than 0.5 O?<br />

Repair harness <strong>and</strong> connector between ABSCM<br />

<strong>and</strong> data link connector.<br />

Go to step 10C8.<br />

\10C8 \CHECK POOR CONTACT IN CONNECTORS.<br />


4-4 [T10DO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D • ALL 1 1 ( FBI )<br />

NO TROUBLE<br />

84M0944<br />

D: NO TROUBLE<br />

- ALTHOUGH NO TROUBLE APPEARS ON<br />

THE SELECT MONITOR DISPLAY, THE ABS<br />

WARNING LIGHT REMAINS ON -<br />

DIAGNOSIS:<br />

• ABS warning light circuit is shorted.<br />

TROUBLE SYMPTOM:<br />

• ABS warning light remains on.<br />

• NO TROUBLE displayed on the select monitor.<br />

NOTE:<br />

When the ABS warning light is OFF <strong>and</strong> "NO TROUBLE"<br />

is displayed on the select monitor, the system is in normal<br />

condition.<br />

WIRING DIAGRAM:<br />

ASS<br />

control<br />

module<br />

®<br />

B<br />

®<br />

11 1213 14151 61fiEffi 1101111121131141151161 ..<br />

Fuse<br />

No.18<br />

Fuse<br />

No.15<br />

<br />


BRAKES [T10D2] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

1 1001 ICHECK GROUND SHORT OF HARNESS. <br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ABSCM.<br />

3) Disconnect connector (F50) from relay box.<br />

4) Turn ignition switch to ON.<br />

C€H0 : Does the ABS warning light remain OFF?<br />

Cv<br />

: Go to step 1002.<br />

: Repair harness between ABSCM, relay box ABS<br />

warning light.<br />

1 1002 ICHECK GROUND SHORT OF RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Connect connector (F50) to relay box.<br />

3) Disconnect connector (ABS1) from hydraulic unit.<br />

4) Remove valve relay from relay box.<br />

5) Turn ignition switch to ON.<br />


4-4 [T10EO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D·NEW 21 (FBI )<br />

FR. SS HARD<br />

E: TROUBLE CODE 21 FR. SS HARD<br />

- ABNORMAL FRONT RH ABS SENSOR<br />

(OPEN CIRCUIT OR INPUT VOLTAGE TOO<br />

HIGH) -<br />

B4M0945<br />

D·NEW 23 (FBI )<br />

FL . SS HARD<br />

F: TROUBLE CODE 23 Flo SS HARD<br />

- ABNORMAL FRONT LH ABS SENSOR<br />

(OPEN CIRCUIT OR INPUT VOLTAGE TOO<br />

HIGH) -<br />

B4M0946<br />

D·NEW 25 (FBI )<br />

RR . SS HARD<br />

G: TROUBLE CODE 25 RR. SS HARD<br />

- ABNORMAL REAR RH ABS SENSOR (OPEN<br />

CIRCUIT OR INPUT VOLTAGE TOO HIGH) -<br />

B4M0947<br />

D • NEW 2 7 ( FBI )<br />

RL . SS HARD<br />

H: TROUBLE CODE 27 Rlo SS HARD<br />

- ABNORMAL REAR LH ABS SENSOR (OPEN<br />

CIRCUIT OR INPUT VOLTAGE TOO HIGH) -<br />

B4M0948<br />

138


BRAKES [T10HO] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

DIAGNOSIS:<br />

.. Faulty ABS sensor (Broken wire, input voltage too high)<br />

.. Faulty harness connector<br />

TROUBLE SYMPTOM:<br />

.. ASS does not operate.<br />

WIRING DIAGRAM:<br />

ASS<br />

module control<br />

'--___ Id<br />

joint<br />

connector<br />

@@<br />

@@<br />

®<br />

rmtID&oflii<br />

®<br />

11110ISID.<br />

H4M1106<br />

139


4-4 [T10H1]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

FR<br />

(F05)<br />

30 km/ h<br />

B4M0922<br />

10H1 CHECK OUTPUT OF ABS SENSOR USING<br />

SELECT MONITOR.<br />

Read the ABS sensor output corresponding to the faulty<br />

system in the select monitor function mode.<br />

NOTE:<br />

The select monitor display shows that the front right wheel<br />

is rotating at 30 km/h.<br />

: Does the speed indicated on the display<br />

change in response to the speedometer<br />

reading during acceleration/deceleration<br />

when the steering wheel is in the straightahead<br />

position?<br />

: Go to step 10H2.<br />

Go to step 10H9.<br />

110H2 I CHECK INSTALLATION OF ABS SENSOR.<br />

Tightening torque:<br />

32 ± 10 N'm (3.3 ± 1.0 kg-m, 24 ± 7 ft-Ib)<br />

: Are the ASS sensor installation bolts tightened<br />

securely?<br />

<br />

: Go to step 10H3.<br />

C® : Tighten ABS sensor installation bolts securely.<br />

110H3 ICHECK INSTALLATION OF TONE WHEEl.<br />

Tightening torque:<br />

13±3 N'm (1.3± 0.3 kg-m, 9±2.2 ft-Ib)<br />

: Are the tone wheel installation bolts tightened<br />

securely?<br />

: Go to step 10H4.<br />

C<br />

C® : Tighten tone wheel installation bolts securely.<br />

140


t<br />

Sensor gap<br />

G4M0700<br />

BRAKES [T10H7] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

110H4 1 CHECK ABS SENSOR GAP.<br />

Measure tone wheel-to-pole piece gap over entire perimeter<br />

of the wheel.<br />

: Is the gap within the specifications shown in<br />

the following table?<br />

Specifications<br />

Front wheel<br />

0.9 - 1.4 mm<br />

(0.035 - 0.055 in)<br />

@:s) : Go to step 10H5.<br />

@) : Adjust the gap.<br />

Rear wheel<br />

0.7 -1.2 mm<br />

(0.028 - 0.047 in)<br />

NOTE:<br />

Adjust the gap using spacers (Part No. 26755AAOOO). If<br />

spacers cannot correct the gap, replace worn sensor or<br />

worn tone wheel.<br />

Sensor gap<br />

G4M0701<br />

110H5 1 CHECK HUB RUNOUT.<br />

Measure hub runout.<br />

E3> : Is the runout less than 0.05 mm (0.0020 in)?<br />

Cs) Go to step 10H6.<br />

@) Repair hub.<br />

110H6 1 CHECK POOR CONTACT IN CONNECTORS.<br />

Turn ignition switch to OFF.<br />

: Is there poor contact in connectors between<br />

ASSCM <strong>and</strong> ASS sensor? < Ref. to FORE·<br />

WORD [T3C1). ><br />

Repair connector.<br />

Go to step 10H7.<br />

110H7 1 CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

. diagnosis still being output?<br />

Replace ABSCM.<br />

Cv<br />

@) : Go to step 10H8.<br />

141


4-4 [T10H8]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

10H8 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

S : Are other trouble codes being output?<br />

: Is the resistance between 0.8 <strong>and</strong> 1.2 kQ?<br />

Gr Go to step 10H10.<br />

(§) : Replace ABS sensor.<br />

110H10 I CHECK BATTERY SHORT OF ABS SENSOR. I<br />

1) Disconnect connector from ABSCM.<br />

2) Measure voltage between ABS sensor <strong>and</strong> chassis<br />

ground.<br />

Terminal<br />

Front RH No. 1 (+) _.Chassis ground (-):<br />

Front LH No. 1 (+) - Chassis ground (-):<br />

Rear RH No. 1 (+) - Chassis ground (-):<br />

L-________________________B4 M OB 07<br />

__ --' Rear LH No. 1 (+) - Chassis ground (-):<br />

C€3> : Is the voltage less than 1 V?<br />

Cv Go to step 10H11.<br />

(§) : Replace ABS sensor.<br />

142


BRAKES [T10H12] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

110H11 I CHECK BATTERY SHORT OF ABS SENSOR. I<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABS sensor <strong>and</strong> chassis<br />

ground.<br />

Terminal<br />

Front RH No. 1 (+) - Chassis ground (-):<br />

Front LH No. 1 (+) - Chassis ground (-):<br />

Rear RH No. 1 (+) - Chassis ground (-):<br />

....,.... ____________B4<br />

_<br />

M _<br />

08 --.J<br />

07 Rear LH No. 1 (+) - Chassis ground (-):<br />


I<br />

4-4 [T10H13]<br />

10. Diagnostics Chart with Select Monitor<br />

@<br />

"<br />

G a « •<br />

"<br />

"<br />

I " 00 ro n n M ro "<br />

/I<br />

" " " " " " " \'<br />

n<br />

<br />

" 00<br />

6 47 48 49 50 51 52 53<br />

76 77 78 18a81 I821B:)<br />

,\<br />

" " 00 " 00<br />

54 55 IXI<br />

84MOB10A<br />

BRAKES<br />

110H13 1 CHECK BATTERY SHORT OF HARNESS.<br />

Measure voltage between ABSCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

Trouble code 21 I (F49) No. 14 - Chassis ground:<br />

Trouble code 23 I (F49) No. 49 - Chassis ground:<br />

Trouble code 25 I (F49) No. 18 - Chassis ground:<br />

Trouble code 27 I (F49) No. 16 - Chassis ground:<br />

: Is the voltage less than 1 V?<br />

Go to step 10H14.<br />

: Repair harness between ABSCM <strong>and</strong> ASS sensor.<br />

38 <br />

41 42 a<br />

@<br />

45 46 I/,<br />

"'"<br />

40<br />

" " " "<br />

44<br />

" " "<br />

" 00 ro n n M ro"<br />

"<br />

1/<br />

I n<br />

<br />

i". 00 " " 00 " 00<br />

6 47 48 49 50 51 52 53 54 55 IXI<br />

76 77 78 I Ba 81 182IB3I<br />

84MOB10A<br />

110H14 1 CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 21 I (F49) No. 14 - Chassis ground:<br />

Trouble code 23 I (F49) No. 49 - Chassis ground:<br />

Trouble code 25 I (F49) No. 18 - Chassis ground:<br />

Trouble code 27 I (F49) No. 16 - Chassis ground:<br />

: Is the voltage less than 1 V?<br />

C) Go to step 10H15.<br />

: Repair harness between ASSCM <strong>and</strong> ASS sensor.<br />

CHECK INSTALLATION OF ABS SENSOR.<br />

: Tightening torque:<br />

32 ± 10 N'm (3.3 ± 1.0 kg-m, 24 ± 7 ft-Ib)<br />

Are the ABS sensor installation bolts tightened<br />

securely?<br />

Go to step 10H16.<br />

Tighten ASS sensor installation bolts securely.<br />

144


BRAKES [T10H19] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

110H16 ICHECK INSTAllATION OF TONE WHEEL<br />

: Tightening torque:<br />

13±3 N'm (1.3±0.3 kg-m, 9±2.2 ft-Ib)<br />

Are the tone wheel installation bolts tightened<br />

securely?<br />

Go to step 10H17.<br />

Tighten tone wheel installation bolts securely.<br />

110H17 ICHECK ABS SENSOR GAP.<br />

Measure tone wheel-to-pole piece gap over entire perimeter<br />

of the wheel.<br />

: Is the fUnout less than 0.05 mm (0.0020 in)?<br />

Cv Go to step 10H19.<br />

C® : Repair hub.<br />

110H19 I CHECK POOR CONTACT IN CONNECTORS.<br />

Turn ignition switch to OFF.<br />

<br />

Repair connector.<br />

Go to step 10H20.<br />

145


4-4 [T10H20]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

110H20 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read -out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Cv Replace ABSCM.<br />

@) : Go to step 10H21.<br />

10H21 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

G- Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

@) A temporary poor contact.<br />

NOTE:<br />

Check harness <strong>and</strong> connectors between ABSCM <strong>and</strong> ABS<br />

sensor.<br />

146


.j<br />

MEMO:<br />

BRAKES<br />

[11 OH21] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

147


4-4 [T1010]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D-NEW 22 (FBI )<br />

FR.SS SOFT<br />

I: TROUBLE CODE 22 FR. SS SOFT<br />

- ABNORMAL FRONT RH ABS SENSOR<br />

(ABNORMAL ABS SENSOR SIGNAL) -<br />

B4M0812<br />

D-NEW 24 (FBI )<br />

FL .SS SOFT<br />

J: TROUBLE CODE 24 FL. SS SOFT<br />

- ABNORMAL FRONT LH ABS SENSOR<br />

(ABNORMAL ABS SENSOR SIGNAL) -<br />

B4M0949<br />

D-NEW 26 (FBI )<br />

RR . SS SOFT<br />

K: TROUBLE CODE 26 RR. SS SOFT<br />

- ABNORMAL REAR RH ABS SENSOR<br />

(ABNORMAL ABS SENSOR SIGNAL) -<br />

B4M0950<br />

D-NEW 28 (FBI )<br />

RL .SS SOFT<br />

L: TROUBLE CODE 28 RL. SS SOFT<br />

- ABNORMAL REAR LH ABS SENSOR<br />

(ABNORMAL ABS SENSOR SIGNAL) -<br />

B4M0951<br />

148


BRAKES [nOLO] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

DIAGNOSIS:<br />

.. Faulty ABS sensor signal (noise, irregular signal, etc.)<br />

.. Faulty harness/connector<br />

TROUBLE SYMPTOM:<br />

.. ABS does not operate.<br />

WIRING DIAGRAM:<br />

®K= .<br />

----------- : FrontS<br />

------A---U ::::::-:: .:H :::::::<br />

I---f-\::t---c---:-'!ct------t ___________ sensor RH<br />

A8S<br />

control<br />

module<br />

@ @ ®<br />

@)<br />

r--*---fTI<br />

RearABS<br />

I---'>::+--t-f'-t---I Ji-- sensor LH<br />

a1Jat-""'-ft:-::±H±:=f_+-r- -<br />

- -1-0.<br />

Twisted<br />

'd jOint<br />

''--- ,-======.:j!!lP connector<br />

wire<br />


4-4 [T10l1]<br />

10. Diagnostics Chart with Select Monitor<br />

FR (F05 )<br />

30 km/ h<br />

84M0922<br />

BRAKES<br />

1011 CHECK OUTPUT OF ASS SENSOR USING<br />

SELECT MONITOR.<br />

Read the ABS sensor output corresponding to the faulty<br />

system in the select monitor function mode.<br />

NOTE:<br />

The select monitor display shows that the front right wheel<br />

is rotating at 30 km/h.<br />

: Does the speed indicated on the display<br />

change in response to the speedometer<br />

reading during acceleration/deceleration<br />

when the .steering wheel is in the straight·<br />

ahead position?<br />

Go to step 10L2.<br />

Go to step 10L8.<br />

110L2 I CHECK POOR CONTACT IN CONNECTORS.<br />

Turn ignition switch to OFF.<br />

: Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> ABS sensor?<br />

Repair connector.<br />

Go to step 10L3.<br />

110L3 I CHECK SOURCES OF SIGNAL NOISE.<br />

: Is the car telephone or the wireless transmitter<br />

properly installed?<br />

Go to step 10L4.<br />

Properly install the car telephone or the wireless<br />

transmitter.<br />

C<br />

@)<br />

CHECK SOURCES OF SIGNAL NOISE.<br />

: Are noise sources (such as an antenna)<br />

installed near the sensor harness?<br />

Install the noise sources apart from the sensor<br />

harness.<br />

Go to step 10LS.<br />

150


BRAKES [T1018] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

CJ<br />

--10 00+-___ "'--__<br />

";:"<br />

L....- ________ --:--__<br />

H _ 4M _ 1 _ 10 7A<br />

---l<br />

110L5 I CHECK SHIELD CIRCUIT.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors.<br />

3) Measure resistance between shield connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 22 I (B100) No. 6 - Chassis ground:<br />

Trouble code 24 I (B100) No. 2 - Chassis ground:<br />

Trouble code 26 I (F55) No. 6 - Chassis ground:<br />

Trouble code 28 I (F55) No. 1 - Chassis ground:<br />

: Is the resistance less than 0.5 Q?<br />

(v:!:s) Go to step 10L6.<br />

: Repair shield harness.<br />

110L6 1 CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

(v) Replace ASSCM.<br />

Go to step 10L7.<br />

10L7<br />

CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

8 : Are other trouble codes being output?<br />

: Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary noise interference.<br />

110L8 1 CHECK INSTALLATION OF ABS SENSOR.<br />

Tightening torque:<br />

32 ±10 N·m (3.3 ±1.0 kg-m, 24 ±7 ft-Ib)<br />

: Are the ABS sensor installation bolts tightened<br />

securely?<br />

6' Go to step 10L9.<br />

: Tighten ASS sensor installation bolts securely.<br />

151


4-4 [T10L9]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

110L9 1 CHECK INSTALLATION OF TONE WHEEL<br />

Tightening torque:<br />

13±3 N'm (1.3±O.3 Icg-m, 9±2.2 ft-Ib)<br />


BRAKES [T10l12] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

Connector cover<br />

B<strong>and</strong><br />

Cable clamp cover<br />

L--_ _<br />

__ _<br />

__ _<br />

____B 4M O 815A __ __ ....J<br />

110112 I CHECK ASS SENSOR SIGNAL<br />

1) Turn ignition switch OFF.<br />

2) Raise all four wheels of ground.<br />

3) Disconnect connector from ASS control module.<br />

4) Remove b<strong>and</strong>.<br />

5) Remove cable clamp cover.<br />

6) Remove screws securing connector cover.<br />

CAUTION:<br />

Do not allow harness to catch on adjacent parts during<br />

installation.<br />

7) Remove connector cover.<br />

B4Ml026<br />

NOTE:<br />

• To install, reverse above removal procedures .<br />

• Align connector cover rib with connector hole before<br />

installation.<br />

8) Connect connector to ASS control module.<br />

9) Connect the oscilloscope to the ASS control module<br />

connector in accordance with trouble code.<br />

10) Turn ignition switch ON.<br />

153


4-4 [T10l13]<br />

10. Diagnostics Chart'with Select Monitor<br />

BRAKES<br />

m w <br />

55 54 53 52 51 50 49 48 47 4<br />

2 81 8 79 78 77 76<br />

11) Rotate wheels <strong>and</strong> measure voltage at specified frequency.<br />

NOTE:<br />

When this inspection is completed, the ABS control module<br />

sometimes stores the trouble code 29.<br />

Connector & terminal<br />

Trouble code 22 / (F49) No. 14 (+) - No. 15 (-):<br />

Trouble code 24 / (F49) No. 49 (+) - No. 19 (-):<br />

Trouble code 26 / (F49) No. 18 (+) - No. 46 (-):<br />

Trouble code 28 / (F49) No. 16 (+) - No. 17 (-):<br />

Specified voltage: 0.12 - 1 V (When it is 20 Hz.)<br />

: Is oscilloscope pattern smooth, as shown in<br />

figure?<br />

(5r Go to step 10l16.<br />

: Go to step 10l13.<br />

St<strong>and</strong>ard output voltage: 0.12 - 1 V<br />

(When it is 20 Hz.)B4M0816A<br />

10113 CHECK CONTAMINATION OF ABS SENSOR<br />

OR TONE WHEEL<br />

Remove disc rotor or drum from hub in accordance with<br />

trouble code.<br />

: Is the ABS sensor pole piece or the tone<br />

wheel contaminated by dirt or other foreign<br />

matter?<br />

Thoroughly remove dirt or other foreign matter.<br />

Go to step 10l14.<br />

10114 CHECK DAMAGE OF ABS SENSOR OR<br />

TONE WHEEL<br />

: Are there broken or damaged teeth in the<br />

ABS sensor pole piece or the tone wheel?<br />

C Replace ABS sensor or tone wheel.<br />

: Go to step 10l15.<br />

1 10115 ICHECK HUB RUNOUT.<br />

Measure hub runout.<br />

: Is the runout less than 0.05 mm (0.0020 in)?<br />

(5r Go to step 10l16.<br />

: Repair hub.<br />

154


B4M0806 Rear RH No. 1 - No. 2:<br />

----<br />

BRAKES [T10l17] 4-4<br />

10. Diagnostics Chart with Sel'ect Monitor<br />

110116 1 CHECK RESISTANCE OF ABS SENSOR.<br />

1) Turn ignition switch OFF.<br />

2) Disconnect connector from ASS sensor.<br />

3) Measure resistance between ABS sensor connector terminals.<br />

Terminal<br />

Front RH No. 1 - No. 2:<br />

Front LH No. 1 - No. 2:<br />

Rear LH No. 1 - No. 2:<br />

: Is the resistance between 0.8 <strong>and</strong> 1.2 ko.?<br />

Go to step 10l17.<br />

: Replace ASS sensor.<br />

B4M0818D<br />

110117 I CHECK GROUND SHORT OF ABS SENSOR.<br />

Measure resistance between ASS sensor <strong>and</strong> chassis<br />

ground.<br />

Terminal<br />

Front RH No. 1 - Chassis ground:<br />

Front LH No. 1 - Chassis ground:<br />

Rear RH No. 1 - Chassis ground:<br />

Rar LH No. 1 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

G- Go to step 10l18.<br />

Replace ASS sensor.<br />

155


4-4 [T10l18]<br />

10. Diagnostics Chart with Select Monitor<br />

84MOB09A<br />

BRAKES<br />

10118 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND ABS SENSOR.<br />

1) Connect connector to ABS sensor.<br />

2) Disconnect connector from ABSCM.<br />

3) Measure resistance at ABSCM connector terminals.<br />

Connector & terminal<br />

Trouble code 22 (F49) No. 14 - No. 15:<br />

Trouble code 24 (F49) No. 49 - No. 69:<br />

Trouble code 26 (F49) No. 18 - No. 46:<br />

Trouble code 28 / (F49) No. 16 - No. 17:<br />

: Is the resistance between 0.8 <strong>and</strong> 1.2 kn?<br />

cy Go to step 10l19.<br />

C§V :<br />

Repair harness/connector between ABSCM <strong>and</strong><br />

ABS sensor.<br />

19 20 21 22 23 24 25 26 27<br />

Q • • g M <br />

76 77 78 "l 8 81 8<br />

84MOB20A<br />

110119 ICHECK GROUND SHORT OF HARNESS.<br />

Measure resistance between ABSCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

Trouble code 22 (F49) No. 14 - Chassis ground:<br />

Trouble code 24 / (F49) No. 49 - Chassis ground:<br />

Trouble code 26 I (F49) No. 18 - Chassis ground:<br />

Trouble code 28 I (F49) No. 16 - Chassis ground:<br />

: Is the resistance more than 1 Mn?<br />

cy Go to step 10l20.<br />

C§V Repair harness between ABSCM <strong>and</strong> ABS sensor.<br />

®<br />

b' , , , , • , , • '" "<br />

M M • •<br />

L;j<br />

\"<br />

1561571 58 591601 61 1621631 64 !651 66 67 68 ,<br />

" m " " v •<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 80 81 '821831<br />

rFj<br />

Q<br />

I- <br />

84MOB14A<br />

110120 I CHECK GROUND CIRCUIT OF ABSCM.<br />

Measure resistance between ABSCM <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(F49) No. 1 - Chassis ground:<br />

(F49) No. 55 - Chassis ground:<br />

: Is the resistance less than 0.5 n?<br />

cy Go to step 10l21.<br />

C§V : Repair ABSCM ground harness.<br />

156


BRAKES [T1 0l24] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

110L21 I CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> ABS sensor? < Ref. to FORE­<br />

110L22<br />

<br />

WORD [T3C1}. ><br />

Repair connector.<br />

Go to step 10L22.<br />

I CHECK SOURCES OF SIGNAL NOISE.<br />

: Is the car telephone or the wireless transmitter<br />

properly installed?<br />

Go to step 10L23.<br />

Properly install the car telephone or the wireless<br />

transmitter.<br />

Cs)<br />

CHECK SOURCES OF SIGNAL NOISE.<br />

: Are noise sources (such as an antenna)<br />

installed near the sensor harness?<br />

Install the noise sources apart from the sensor<br />

harness.<br />

(§) Go to step 10L24.<br />

LJ<br />

--KlQot----<br />

';'<br />

'---__ __ ___ _ ____ H _ 4M _ 1 _ 10 7A<br />

----'<br />

110L24 I CHECK SHIELD CIRCUIT.<br />

1) Connect all connectors.<br />

2) Measure resistance between shield connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 22 I (B100) No. 6 - Chassis ground:<br />

Trouble code 24 I (B100) No. 2 - Chassis ground:<br />

Trouble code 26 I (F55) No. 6 - Chassis ground:<br />

Trouble code 28 I (F55) No. 1 - Chassis ground:<br />

: Is the resistance less than 0.5 Q?<br />

Cr:D Go to step 10L25.<br />

(§) : Repair shield harness.<br />

157


44 [T10l25]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

110L25 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Reqd out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

C<br />

Go to step 10L26.<br />

10L26 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

8 : Are other trouble codes being output?<br />

C Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

A temporary noise interference.<br />

158


BRAKES<br />

[T10l26] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

159


4-4 [T10MO]<br />

10. Diagnostics Chart with Select Monitor<br />

D-NEW 29 (FBI )<br />

EITHER. SS SOFT<br />

B4M0952<br />

BRAKES<br />

M: TROUBLE CODE 29 EITHER. SS SOFT<br />

- ABNORMAL ABS SENSOR SIGNAL (ANY<br />

ONE OF FOUR) -<br />

DIAGNOSIS:<br />

• Faulty ABS sensor signal (noise, irregular signal, etc.)<br />

• Faulty tone wheel<br />

• Wheels turning freely for a long time<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WIRING DIAGRAM:<br />

ABS<br />

control<br />

module<br />

@®<br />

@@<br />

IIT1]1<br />

@<br />

filliffi70flil<br />

®<br />

111111W).<br />

H4M1106<br />

160


BRAKES [nOMS] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10M1<br />

CY :<br />

NOTE:<br />

CHECK IF THE WHEELS HAVE TURNED<br />

FREELY FOR A LONG TIME.<br />

: Check if the wheels have been turned freely<br />

for more than one minute, such as when the<br />

vehicle is jacked-<strong>up</strong>, under full-lock cornering<br />

or when tire is not in contact with road<br />

surface.<br />

The ABS is normal. Erase the trouble code.<br />

When the wheels turn freely for a long time, such as when<br />

the vehicle is towed or jacked-<strong>up</strong>, or when steering wheel<br />

is continuously turned all the way, this trouble code may<br />

sometimes occur.<br />

@) : Go to step 10M2.<br />

110M2 I CHECK TIRE SPECIFICATIONS.<br />

Turn ignition switch to OFF.<br />

: Are the tire specifications correct?<br />

.<br />

@ Go to step 10M3.<br />

@) : Replace tire.<br />

CHECK WEAR OF TIRE.<br />

: Is the tire worn excessively?<br />

Replace tire.<br />

Go to step 'IOM4.<br />

CHECK TIRE PRESSURE.<br />

: Is the tire pressure correct?<br />

Cv Go to step 'IOMS.<br />

@) : Adjust tire pressure.<br />

110MS ICHECK INSTALLATION OF ABS SENSOR.<br />

Tightening torque:<br />

32 ± 10 N·m (3.3 ± 1.0 kg-m, 24 ± 7 ft-Ib)<br />

: Are the ABS sensor installation bolts tightened<br />

securely?<br />

Cvs) : Go to step 'IOMS.<br />

@) : Tighten ABS sensor installation bolts securely.<br />

161


4-4 [T10M6]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

t<br />

Sensor gap<br />

G4M0700<br />

110M6 I CHECK INSTALLATION OF TONE WHEEL<br />

Tightening torque:<br />

13±3 N·m (1.3± O.3 kg-m, 9±2.2 ft-Ib)<br />

: Are the tone wheel installation bolts tightened<br />

securely?<br />

Cv Go to step 10M7.<br />

: Tighten tone wheel installation bolts securely.<br />

110M7 I CHECK ASS SENSOR GAP.<br />

Measure tone wheel to pole piece gap over entire perimeter<br />

of the wheel.<br />

: Is the gap within the specifications shown in<br />

the following table?<br />

Specifications<br />

Front wheel<br />

0.9 - 1.4 mm<br />

(0.035 - 0.055 in)<br />

6- : Go to step 10MS.<br />

: Adjust the gap.<br />

Rear wheel<br />

0.7 - 1.2 mm<br />

(0.028 - 0.047 in)<br />

NOTE:<br />

Adjust the gap using spacer (Part No. 26755AAOOO). If<br />

spacers cannot correct the gap, replace worn sensor or<br />

worn tone wheel.<br />

Sensor gap<br />

G4M0701<br />

CHECK OSCILLOSCOPE.<br />

: Is an oscilloscope available?<br />

6- Go to step 10M9.<br />

: Go to step 10M10.<br />

162


BRAKES [T10M9] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

Connector cover<br />

Cable clamp cover<br />

B<strong>and</strong><br />

L---<br />

B ________ _ ___<br />

_ 4M _ O _ 81 5A<br />

----J<br />

/10M9. I CHECK ABS SENSOR SIGNAL<br />

1) Turn ignition switch OFF.<br />

2) Raise all four wheels of ground.<br />

3) Disconnect connector from ASS control module.<br />

4) Remove b<strong>and</strong>.<br />

5) Remove cable clamp cover.<br />

6) Remove screws securing connector cover.<br />

CAUTION:<br />

Do not allow harness to catch on adjacent parts during<br />

installation.<br />

7) Remove connector cover.<br />

B4M1026<br />

NOTE:<br />

• To install, reverse above removal procedures .<br />

• Align connector cover rib with connector hole before<br />

installation.<br />

Hole<br />

8) Connect connector to ASS control module.<br />

9) Connect the oscilloscope to the ASS control module<br />

con nector.<br />

10) Turn ignition switch ON.<br />

163


4-4 [T1 OM1 0]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

<br />

0w=<br />

11) Rotate wheels <strong>and</strong> measure voltage at specified frequency.<br />

NOTE:<br />

When this inspection is completed, the ABS control module<br />

sometimes stores the trouble code 29.<br />

Connector & terminal<br />

(F49) No. 14 (+ ) - No. 15 (-) (Front RH):<br />

(F49) No. 49 (+ ) - No. 19 (-) (Front LH):<br />

(F49) No. 18 (+) - No. 46 (-) (Rear RH):<br />

(F49) No. 16 (+) - No. 17 (-) (Rear LH):<br />

Specified voltage: 0.12 - 1 V (When it is 20 Hz.)<br />

: Is oscilloscope pattern smooth, as shown in<br />

.<br />

. figure?<br />


BRAKES [T10M14] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

110M13 I CHECK ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors.<br />

3) Erase the memory.<br />

4) Perform inspection mode.<br />

5) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

@sD<br />

(§) : Go to step 10M14.<br />

10M14 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

8 : Are other trouble codes being output?<br />

Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

(§) A temporary poor contact.<br />

165


4-4 [T10NO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D • NEW 3 1 ( FBI )<br />

FR. EV VALVE<br />

N: TROUBLE CODE 31 FR. EV VALVE<br />

- ABNORMAL FRONT RH INLET SOLENOID<br />

VALVE -<br />

B4M0953<br />

D • NEW 3 3 ( FBI )<br />

FL .EV VALVE<br />

0: TROUBLE CODE 33 Flo EV VALVE<br />

,- ABNORMAL FRONT LH INLET SOLENOID<br />

VALVE -<br />

B4M0954<br />

D • NEW 3 5 ( FBI )<br />

RR . EV VALVE<br />

P: TROUBLE CODE 35 RR. EV VALVE<br />

- ABNORMAL REAR RH INLET SOLENOID<br />

VALVE -<br />

B4M0955<br />

D • NEW 3 7 ( FBI )<br />

RL. EV VALVE<br />

Q: TROUBLE CODE 31 Rlo EV VALVE<br />

- ABNORMAL REAR LH INLET SOLENOID<br />

VALVE -<br />

B4M0956<br />

166


ASS<br />

control<br />

module<br />

®<br />

1§lml1<br />

BRAKES [T10QO] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

DIAGNOSIS:<br />

.. Faulty harness/connector<br />

.. Faulty inlet solenoid valve in hydraulic unit<br />

TROUBLE SYMPTOM:<br />

.. ABS does not operate.<br />

WIRING DIAGRAM:<br />

Relay box<br />

-l<br />

- - - - - - - -<br />

,<br />

I ,<br />

---<br />

@<br />

,<br />

Valve I relay ,<br />

I<br />

,<br />

I<br />

n Motor I<br />

'<br />

U relay<br />

,<br />

_ _ _ _ _ J<br />

Hydraulic unit<br />

@<br />

,- ,<br />

I Solenoid valve<br />

® @' FL inlet<br />

FL outlet<br />

FR inlet<br />

FR outlet<br />

RL inlet<br />

RL outlet<br />

, RR inlet ,<br />

RR outlet<br />

I , Pump motor ,<br />

L _<br />

_ _ <br />

_<br />

_ _ J<br />

,<br />

I ,<br />

I<br />

,<br />

I ,<br />

I<br />

I<br />

H4M1115<br />

167


4-4 [T10Q1]<br />

10. Diagnostics Chart with Select Monitor<br />

I<br />

MM B1 AT CM AO<br />

c=J00QQ.<br />

0[iJ00<br />

I<br />

BRAKES<br />

/1001 /CHECK FREEZE FRAME DATA.<br />

Press [FJ, [EJ , [1] <strong>and</strong> [5] on the select monitor.<br />

. : Is the select monitor LED 5 off? Was the ABS<br />

inactive when the problem occurred?<br />

Cv<br />

: Go to step 1002.<br />

C@ : Go to step 10015.<br />

B4M0957A<br />

1002 CHECK THE CONDITION WHEN THE TROU­<br />

BLE OCCURRED.<br />

Ask the vehicle owner about driving conditions when the<br />

trouble occurred. Attempt to d<strong>up</strong>licate the conditions.<br />

: Is the trouble immediately apparent?<br />

Go to step 1003.<br />

C@ Go to step 10015.<br />

10Q3 CHECK THE CONDITION WHEN THE TROU­<br />

BLE OCCURRED.<br />

8 : Did the trouble occur immediately after<br />

engine starting or during st<strong>and</strong>ing starts?<br />

CY Go to step 10011.<br />

C@ : Go to step 1004.<br />

CJ<br />

----to Q O+-- ...-<br />

B4MOB24C<br />

/1004 /CHECK RESISTANCE OF SOLENOID VALVE. I<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect two connectors (ABS1, F9) from hydraulic<br />

unit.<br />

3) Measure resistance between hydraulic unit connector<br />

terminals.<br />

Connector & terminal<br />

Trouble code 31 I (ABS5) No. 4 - (ABS2) No. 2:<br />

Trouble code 33 I (ABS5) No. 1 - (ABS2) No. 2:<br />

Trouble code 35 I (ABS5) No. 2 - (ABS2) No. 2:<br />

Trouble code 37 I (ABS5) No. 3 - (ABS2) No. 2:<br />

: Is the resistance between 7.8 <strong>and</strong> 9.2 Q?<br />

CY Go to step 1005.<br />

C@ : Replace hydraulic unit.<br />

168


BRAKES [T10Q6] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10Q5 CHECK GROUND SHORT OF SOLENOID<br />

VALVE.<br />

Measure resistance between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (ABS5) No. 4 - Chassis ground:<br />

Trouble code 33 I (ABS5) No. 1 - Chassis ground:<br />

Trouble code 35 I (ABS5) No. 2 - Chassis ground:<br />

Trouble code 37 I (ABS5) No. 3 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

Cv Go to step 10Q&.<br />

Replace hydraulic unit.<br />

:<br />

Ii<br />

®<br />

, , , , "I\<br />

/,<br />

lXI 29 30 31 32 33 34 35 36 37 38\'<br />

58 5916q 61 1621631 64 651 66 67 68<br />

, , , • ,<br />

\,,'<br />

,<br />

m " <br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 80 • [EL'l3I<br />

Q ,<br />

-5' <br />

84M0828A<br />

110Q& I CHECK GROUND SHORT OF HARNESS.<br />

1) Disconnect connector from ABSCM.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (F49) No. 30 - Chassis ground:<br />

Trouble code 33 I (F49) No. 24 - Chassis ground:<br />

Trouble code 35 I (F49) No. 23 - Chassis ground:<br />

Trouble code 37 I (F49) No. 31 - Chassis ground:<br />


4-4 [T10Q7]<br />

10. Diagnostics Chart with Select Monitor<br />

0<br />

.<br />

®<br />

L' , , , , , , • • ""<br />

M M D <br />

i:?1 fJ§§l§1 58 1;916 61 1621631 64 651 66 67 68/<br />

\"<br />

Q M <br />

<br />

76 77 78 79 lsa ' [i '3<br />

" <br />

B4M0829A<br />

BRAKES<br />

10Q7 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND HYDRAULIC UNIT.<br />

1) Connect connector to hydraulic unit.<br />

2) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

Trouble code 31 (F49) No. 30 - No. 1:<br />

Trouble code 33 (F49) No. 24 - No. 1:<br />

Trouble code 35 (F49) No. 23 - No. 1:<br />

Trouble code 37 / (F49) No. 31 - No. 1:<br />

: Is the resistance between 8.3 <strong>and</strong> 9.7 Q?<br />

Cv Go to step 10Q8.<br />

: Repair harness/connector between ABSCM <strong>and</strong><br />

hydraulic unit.<br />

1 10Q8 1 CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> hydraulic unit? < Ref. to FORE­<br />

WORD [T3C1J. ><br />

Repair connector.<br />

Go to step 10Q9.<br />

1 10Q9 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

Go to step 10Q10.<br />

10Q10<br />

CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

Cv : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

170


BRAKES [T10Q12] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

@<br />

•<br />

B4M0826C<br />

10011 CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to OFF .<br />

2) Disconnect two connectors (ABS1, F9) from hydraulic<br />

unit.<br />

3) Disconnect connector from ABSCM.<br />

4) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (ABS5) No. 4 (+) - Chassis ground<br />

(-):<br />

Trouble code 33 I (ABS5) No. 1 (+) - Chassis ground<br />

(-):<br />

Trouble code 35 I (ABS5) No. 2 (+) - Chassis ground<br />

(-):<br />

Trouble code 37 I (ABS5) No. 3 (+) - Chassis ground<br />

(-):<br />


4-4 [T1 OQ13]<br />

10. Diagnostics Chart with Select Monitor<br />

""'1 =<br />

CJ<br />

<br />

@ /,<br />

IXI 29 30 31 32 33 34 35 36 37 381<br />

58 ;91601 61 1621631 64 Qll_ 66 67 68<br />

, , , . . , , , , "" ,<br />

\" 00<br />

6 47 48 49 50 51 52 53 54 55 Q


BRAKES [n OQ16] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

CJ<br />

'---_j


4-4 [T10Q17]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

o<br />

@<br />

•<br />

B4M0826C<br />

10Q17<br />

CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Disconnect connector from ABSCM .<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (ABS5) No. 4 (+) - Chassis ground<br />

(-):<br />

Trouble code 33 I (ABS5) No. 1 (+) - Chassis ground<br />

(-):<br />

Trouble code 35 I (ABS5) No. 2 (+) - Chassis ground<br />

(-):<br />

Trouble code 37 I (ABS5) No. 3 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

cY Go to step 10Q18.<br />

: Replace hydraulic unit.<br />

o<br />

@<br />

•<br />

B4M0826C<br />

10Q18<br />

CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to ON .<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (ABS5) No. 4 (+) - Chassis ground<br />

(-):<br />

Trouble code 33 I (ABS5) No. 1 (+) - Chassis ground<br />

(-):<br />

Trouble code 35 I (ABS5) No. 2 (+) - Chassis ground<br />

(-):<br />

Trouble code 37 I (ABS5) No. 3 (+ ) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

C® Go to step 10Q19.<br />

: Replace hydraulic unit.<br />

174


BRAKES [T10Q20] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

<br />

CJ<br />

<br />

... =<br />

@ /!<br />

IX ,<br />

29<br />

,<br />

3058 ,<br />

31 ;g601 ,<br />

3261 ,<br />

33 1621631 .<br />

3464 ,<br />

35 (;!iL. 66 36<br />

. 67 37<br />

""<br />

3 68<br />

I<br />

I<br />

<br />

6 47 48 49 50 51 52 53 54 55 IXI<br />

76 n<br />

.. 78 79 80'[]jR3I<br />

<br />

<br />

" " <br />

84M0827A<br />

1 10Q19 1 CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (F49) No. 30 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 33 I (F49) No. 24 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 35 I (F49) No. 23 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 37 I (F49) No. 31 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

Cv Go to step 10Q20.<br />

@) :<br />

Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

1 10Q20 1 CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 I (F49) No. 30 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 33 I (F49) No. 24 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 35 I (F49) No. 23 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 37 I (F49) No. 31 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

cY Go to step 10Q21 .<br />

@) : Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

175


4-4 [T1 OQ21]<br />

10. Diagnostics Chart with Select Monitor<br />

n<br />

Q<br />

<br />

. , , , @, . , . ". <br />

J'<br />

56<br />

IXI 29 30 31 32 33 34 35 36 37 38\'<br />

1591601 61 1621631 64 6El 66 67 68<br />

\<br />

,<br />

P<br />

.. ro " " " " <br />

Q • <br />

76 77 78 79 /80 ' [i 31<br />

B4M0828A<br />

BRAKES<br />

1'10Q2'1 I CHECK GROUND SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 31 (F49) No. 30 - Chassis ground:<br />

Trouble code 33 / (F49) No. 24 - Chassis ground:<br />

Trouble code 35 / (F49) No. 23 - Chassis ground:<br />

Trouble code 37 / (F49) No. 31 - Chassis ground:<br />

9 : Is the resistance more than 1 MO.?<br />

Cv Go to step '10Q22.<br />

:<br />

Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

n<br />

<br />

, @ "R<br />

• , , , • , , •<br />

O 31 32 33 34 35 36 37 38\<br />

5i 58 li9lSCI 61 621631 64 651 66 67 68<br />

,<br />

)". ro " " " " " <br />

6 47 48 49 50 51 52 55 IX<br />

76 77 78 79 IBOI ' [E ,3I<br />

B4M0829A<br />

'10Q22 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND HYDRAULIC UNIT .<br />

1) Connect connector to hydraulic unit.<br />

2) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

Trouble code 31 / (F49) No. 30 - No. 1:<br />

Trouble code 33 / (F49) No. 24 - No. 1:<br />

Trouble code 35 / (F49) No. 23 - No. 1:<br />

Trouble code 37 / (F49) No. 31 - No. 1:<br />

: Is the resistance between 8.3 <strong>and</strong> 9.7 o.?<br />

Cv Go to step '10Q23.<br />

: Repair harness/connector between ABSCM <strong>and</strong><br />

hydraulic unit.<br />

176


BRAKES [T10Q25] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

110Q23 1 CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> hydraulic unit? < Ref. to FORE·<br />

WORD [T3C1J.><br />

Repair connector.<br />

Go to step 10Q24.<br />

110Q24 1 CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

@ Replace ABSCM.<br />

(§) : Go to step 10Q25.<br />

10Q25 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

(v!"S) Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

(§) A temporary poor contact.<br />

177


4-4 [nORD]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D .. NEW 3 2 ( FBI )<br />

FR. AV VALVE<br />

R: TROUBLE CODE 32 FR. AV VALVE<br />

- ABNORMAL FRONT RH OUTLET SOLENOID<br />

VALVE -<br />

B4M0958<br />

D .. NEW 3 4 ( FBI )<br />

FL .AV VALVE<br />

S: TROUBLE CODE 34 Flo AV VALVE<br />

- ABNORMAL FRONT LH OUTLET SOENOID<br />

VALVE -<br />

B4M0959<br />

D .. NEW 3 6 ( FBI )<br />

RR . AV VALVE<br />

T: TROUBLE CODE 36 RR. AV VALVE<br />

- ABNORMAL REAR RH OUTLET SOLENOID<br />

VALVE -<br />

B4M0960<br />

D .. NEW 3 8 ( FBI )<br />

RL .AV VALVE<br />

U: TROUBLE CODE 38 Rlo AV VALVE<br />

- ABNORMAL REAR LH OUTLET SOLENOID<br />

VALVE -<br />

B4M0961<br />

178


®<br />

ABS<br />

control<br />

module<br />

rn2T3T4l<br />

<br />

BRAKES [T10UO] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

DIAGNOSIS:<br />

.. Faulty harness/connector<br />

.. Faulty outlet solenoid valve in hydraulic unit<br />

TROUBLE SYMPTOM:<br />

.. ABS does not operate.<br />

WIRING DIAGRAM:<br />

Relay box<br />

- - - - - - -l<br />

- -<br />

,<br />

Valve I<br />

relay ,<br />

I<br />

, ,<br />

I ' -<br />

,<br />

... 1<br />

I<br />

<br />

L-=@=;ti<br />

-<br />

l:t=-J-<br />

r--<br />

,=========== = m = t-=:! I = I <br />

<br />

<br />

L<br />

<br />

=<br />

I<br />

0 n Motor<br />

I '<br />

9 U relay<br />

I<br />

---J<br />

@, Hydrau I ic un it<br />

Solenoid valve<br />

® @ ; r- FL inlet<br />

<br />

I FL outlet <br />

r FR inlet --<br />

1=<br />

,<br />

1--...-----1 FR outlet RL inlet -- I ,<br />

II<br />

I<br />

C l L RLoutlet --<br />

I<br />

L- RR inlet r---< ,<br />

,<br />

RR outlet<br />

I<br />

Ll::---j<br />

r-- I<br />

I<br />

I '<br />

I ,<br />

I<br />

H4M1115<br />

179


4-4 [T10U1]<br />

10. Diagnostics Chart with Select Monitor<br />

I<br />

MM 81 AT CM AO<br />

0 D.<br />

D[2JDD<br />

I<br />

BRAKES<br />

110U1 ICHECK FREEZE FRAME DATA.<br />

Press [F], [EJ, [1] <strong>and</strong> [5] on the select monitor.<br />

: Is the select monitor LED 5 off? Was the ABS<br />

inactive when the problem occurred?<br />

@: Go to step 10U2.<br />

C® Go to step 10U15.<br />

B4M0957A<br />

10U2 CHECK THE CONDITION WHEN THE TROU­<br />

BLE OCCURRED.<br />

Ask the vehicle owner about driving conditions when the<br />

trouble occurred. Attempt to d<strong>up</strong>licate the conditions.<br />

: Is the trouble immediately apparent?<br />

Go to step 10Ul.<br />

Cv<br />

C® Go to step 10U15.<br />

10Ul CHECK THE CONDITION WHEN THE TROU­<br />

BLE OCCURRED.<br />

: Did the trouble occur immediately after<br />

engine starting or during st<strong>and</strong>ing starts?<br />

Go to step 10U11.<br />

C® : Go to step 10U4.<br />

CJ<br />

'---+0 Q 01-- ....,<br />

B4M0831D<br />

\10U4 I CHECK RESISTANCE OF SOLENOID VALVE. I<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect two connectors (ABS1, F9) from hydraulic<br />

unit.<br />

3) Measure resistance between hydraulic unit connector<br />

terminals.<br />

Connector & terminal<br />

Trouble code 32 I (ABS5) No. 8 - (ABS2) No. 2:<br />

Trouble code 34 I (ABS5) No. 5 - (ABS2) No. 2:<br />

Trouble code 36 I (ABS5) No. 6 - (ABS2) No. 2:<br />

Trouble code 38 I (ABS5) No. 7 - (ABS2) No. 2:<br />

: Is the resistance between 3.8 <strong>and</strong> 4.8 n?<br />

@: Go to step 10U5.<br />

C® : Replace hydraulic unit.<br />

180


BRAKES [T10U6] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10U5 CHECK GROUND SHORT OF SOLENOID<br />

VALVE.<br />

Measure resistance between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 32 I (ABS5) No. 8 - Chassis ground:<br />

Trouble code 34 I (ABS5) No. 5 - Chassis ground:,<br />

Trouble code 36 I (ABS5) No. 6 - Chassis ground:<br />

Trouble code 38 I (ABS5) No. 7 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

Go to step 10U6.<br />

: Replace hydraulic unit.<br />

-n<br />

Q<br />

I-=:;- <br />

@<br />

"<br />

IX "<br />

2< 29 56[571 30 31 32 33 34 35 36 37 a8\,<br />

' i:E' 61 1i2l631 64 §§I 66 67 68<br />

,<br />

"<br />

, , , , , , , . ' {<br />

' " " " v "<br />

'16 47 " 48 49 50 51 52 53 54 55 IX<br />

76 n 78 79 Be 81 321831<br />

t<br />

B4M0835A<br />

110U6 I CHECK GROUND SHORT OF HARNESS.<br />

1) Disconnect connector from ABSCM.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 32 I (F49) No. 3 - Chassis ground:<br />

Trouble code 34 I (F49) No. 51 - Chassis ground:<br />

Trouble code 36 I (F49) No. 50 - Chassis ground:<br />

Trouble code 38 I (F49) No. 4 - Chassis ground:<br />

e : Is the resistance more than 1 MO.?<br />

Go to step 10U7.<br />

<br />

Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

181


182<br />

4-4 [T10U7]<br />

10. Diagnostics Chart with Select Monitor<br />

0<br />

--8<br />

®<br />

I<br />

, , ,<br />

31<br />

.<br />

32 33<br />

, ,<br />

34<br />

,<br />

35<br />

,<br />

36<br />

,<br />

37<br />

'" 3ff\<br />

= 1561571 ' rn R 611621631 64165166 67 68<br />

" I<br />

" 00<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 8( 81 1321831<br />

.\<br />

" <br />

B4M0836A<br />

BRAKES<br />

10U7 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND HYDRAULIC UNIT.<br />

1) Connect connector to hydraulic unit.<br />

2) Measure resistance between ABSCM con nector<br />

.-<br />

terminals.<br />

Connector & terminal<br />

Trouble code 32 / (F49) No. 3 - No. 1:<br />

Trouble code 34 / (F49) No. 51 - No. 1:<br />

Trouble code-36 / (F49) No. 50 - No. 1:<br />

Trouble code 38 / (F49) No. 4 - No. 1:<br />

: Is the resistance between 4.3 <strong>and</strong> 5.3 Q?<br />

6'rV Go to step 10Ue.<br />

: Repair harness/connector between ABSCM <strong>and</strong><br />

hydraulic unit.<br />

110ue 1 CHECK POOR CONTACT IN CONNECTORS .<br />

. : Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> hydraulic unit? < Ref. to FORE­<br />

WORD [T3C1J. ><br />

Repair connector.<br />

Go to step 10U9.<br />

110U9 1 CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

Go to step 10U10.<br />

10U10<br />

CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

8 : Are other trouble codes being output?<br />

CvrV : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.


BRAKES [110U12] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

B4M0833C<br />

10U11<br />

CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect two connectors (ABS1, F9) from hydraulic<br />

unit.<br />

3) Disconnect connector from ABSCM.<br />

4) Measure voltage between hydraulic unit con nector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 32 I (ABS5) No. 8 (+) - Chassis ground<br />

(-):<br />

Trouble code 34 I (ABS5) No. 5 (+) - Chassis ground<br />

(-):<br />

Trouble code 36 I (ABS5) No. 6 (+) - Chassis ground<br />

(-):<br />

Trouble code 38 I (ABS5) No. 7 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

Gr Go to step 10U12.<br />

C§) : Replace hydraulic unit.<br />

B4M0833C<br />

10U12<br />

CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 32 I (ABS5) No. 8 (+) - Chassis ground<br />

(-):<br />

Troub/ code 34 I (ABS5) No. 5 (+) - Chassis ground<br />

(-):<br />

Trouble code 36 I (ABS5) No. 6 (+) - Chassis ground<br />

(-):<br />

Trouble code 38 I (ABS5) No. 7 (+ ) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

Gr o to step 10U13.<br />

C§) : Replace hydraulic unit.<br />

183


4-4 [T10U13]<br />

10. Diagnostics Chart with Select Monitor<br />

' n<br />

<br />

@<br />

IX 29 30 31 32 33 34 35 36 37 38\'<br />

> : Is the voltage less than 1 V?<br />

Cv Replace ABSCM.<br />

: Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

184


BRAKES [11 OU16] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

CJ<br />

'----+0 Q 0+-- ....11-1<br />

B4M0831D<br />

/10U15 / CHECK RESISTANCE OF SOLENOID VALVE. /<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect two connectors (ABS1, F9) from hydraulic<br />

unit.<br />

3) Measure resistance between hydraulic unit connector<br />

terminals.<br />

Connector & terminal<br />

Trouble code 32 I (ABS5) No. 8 - (ABS2) No. 2:<br />

Trouble code 34 I (ABS5) No. 5 - (ABS2) No. 2:<br />

Trouble code 36 I (ABS5) No. 6 - (ABS2) No. 2:<br />

Trouble code 38 I (ABS5) No. 7 - (ABS2) No. 2:<br />


4-4 [T10U17]<br />

10. Diagnostics Chart with Select Monitor<br />

B4M0833C<br />

BRAKES<br />

10U11<br />

CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Disconnect connector from ABSCM.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis mound.<br />

Connector & terminal<br />

Trouble code 32 I (ABS5) No. 8 (+) - Chassis ground<br />

(-):<br />

Trouble code 34 I (ABS5) No. 5 (+) - Chassis ground<br />

(-):<br />

Trouble code 36 I (ABS5) No. 6 (+) - Chassis ground<br />

(-:-):<br />

Trouble code 38 I (ABS5) No. 1 (+) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />


BRAKES [11 OU20] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

'-'rr<br />

, , , , , , , . . '""<br />

®<br />

1,<br />

IX 29 30 31 32 33 34 35 36 37 3ff\'<br />

\ '" '" " M '" " '"<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 8t 81 321831<br />

X 561571 ' k>Ol 61 621631 64 651 66 67 68,<br />

<br />

. . B4M0834A<br />

I<br />

l10U19 lCHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 32 I (F49) No. 3 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 34 I (F49) No. 51 (+) - Chassis ground<br />

(-):<br />

Trouble code 36 I (F49) No. 50 (+ ) - Chassis ground<br />

(-):<br />

Trouble code 38 I (F49) No. 4 (+ ) - Chassis ground<br />

(-):<br />

: Is the voltage less than 1 V?<br />

Go to step 10U20.<br />

:<br />

Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

-:<br />

®<br />

"<br />

, , , , , , , . , '"<br />

IX 29 30 31 32 33 34 35 36 37 38\'<br />

:>


4-4 [T10U21]<br />

10. Diagnostics Chart with Select Monitor<br />

n<br />

-::::-<br />

Q<br />

@)<br />

61 1621631 64 651 66 67 68,<br />

, , , . , . , . , '""<br />

IX 29 30 31 32 33 34 35 36 37 38\<br />

56/571 '<br />

\,,'<br />

>< rn fJl<br />

" " " M " " "<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 8C 81 ,321831<br />

.\<br />

I<br />

B4MOB35A<br />

BRAKES<br />

110U21 ICHECK GROUND SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

Trouble code 32 (F49) No. 3 - Chassis ground:<br />

Trouble code 34 (F49) No. 51 - Chassis ground:<br />

Trouble code 36 (F49) No. 50 - Chassis ground:<br />

Trouble code 38 / (F49) No. 4 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

C Go to step 10U22.<br />

C® :<br />

Repair harness between ABSCM <strong>and</strong> hydraulic<br />

unit.<br />

n<br />

-tQQ '-=---=-<br />

@)<br />

m 32 M 35 35 •<br />

561571 ' rn ,01 61 621631 64 651 66 67 68<br />

" , . " " ' '" <br />

\" '<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

"<br />

" " M " " " "<br />

76 77 78 79 8C 81 321831<br />

B4MOB36A<br />

10U22 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND HYDRAULIC UNIT.<br />

1) Connect connector to hydraulic unit.<br />

2) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

Trouble code 32 (F49) No. 3 - No. 1:<br />

Trouble code 34 (F49) No. 51 - No. 1:<br />

Trouble code 36 (F49) No. 50 - No. 1:<br />

Trouble code 38 / (F49) No. 4 - No. 1:<br />

: Is the resistance between 4.3 <strong>and</strong> 5.3 o.?<br />

0-) Go to step 10U23.<br />

C® :<br />

Repair harness/connector between ABSCM <strong>and</strong><br />

hydraulic unit.<br />

188


BRAKES [T1 OU25] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

110U23 I CHECK POOR CONTACT IN CONNECTORS. I<br />

: Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> hydraulic unit? < Ref. to FORE­<br />

WORD [T3C1}.><br />

Repair connector.<br />

Go to step 10U24.<br />

110U24 ICHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

C€c3:> : Is the same trouble code as in the current<br />

diagnosis still being output?<br />

0" Replace ABSCM.<br />

: Go to step 10U25.<br />

10U25 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

0" : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

189


4-4 [T10VO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D-NEW 41 (FBI )<br />

ECU<br />

V: TROUBLE CODE 41 ECU<br />

- ABNORMAL ABS CONTROL MODULE -<br />

DIAGNOSiS:<br />

CD Faulty ABSCM<br />

TROUBLE SYMPTOM:<br />

CD ABS does not operate.<br />

84M0962<br />

WIRING DIAGRAM:<br />

r-<br />

ASS<br />

control<br />

modu le<br />

<br />

E<br />

- -<br />

84M0837<br />

'--<br />

190


BRAKES [T10V5] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

-n<br />

Q<br />

-= <br />

®<br />

561571 58 59160 61 621631 64 651 66 67 581<br />

, , , . , , , . . '""<br />

M • _<br />

'<br />

19 20 21 22 23 24 25 26 27 28<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 n 78 79 80 81 1821831<br />

84M0838A<br />

!10V1 ! CHECK GROUND CIRCUIT OF ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ABSCM.<br />

3) Measure resistance between ABSCM <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(F49) No. 1 - Chassis ground:<br />

(F49) No. 55 - Chassis ground:<br />

: Is the resistance less than 0.5 fA?<br />

Go to step 10V2.<br />

(§) Repair ABSCM ground harness.<br />

110V2 ICHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

battery, ignition switch <strong>and</strong> ABSCM? < Ref.<br />

to FOREWORD [T3C1]. ><br />

Repair connector.<br />

Go to step 10V3.<br />

Gr<br />

CHECK SOURCES OF SIGNAL NOISE.<br />

: Is the car telephone or the wireless transmitter<br />

properly installed?<br />

Go to step 10V4.<br />

Properly install the car telephone or the wireless<br />

transmitter.<br />

CHECK SOURCES OF SIGNAL NOISE.<br />

: Are noise sources (such as an antenna)<br />

installed near the sensor harness?<br />

Install the noise sources apart from the sensor<br />

harness.<br />

(§) Go to step 10V5.<br />

/10V5 /CHECK ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors.<br />

3) Erase the memory.<br />

4) Perform inspection mode.<br />

5) Read out the trouble code.<br />

E3 : Is the same trouble code as in the current<br />

Gr<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

(§) : Go to step 10V6.<br />

191


4-4 [T10V6]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

10V6<br />

CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

A temporary poor contact.<br />

192


BRAKES<br />

[T10V6] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

193


4-4 [T10WO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D-NEW 42 (F Bl )<br />

LOW VOLTAGE<br />

W: TROUBLE CODE 42 LOW VOLTAGE<br />

- SOURCE VOLTAGE IS LOW ­<br />

DIAGNOSIS:<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

• Power source voltage of the ABSCM is low.<br />

84M0963<br />

WIRING DIAGRAM:<br />

Fuse<br />

IGN sw<br />

S8F-4<br />

FL 1 .258<br />

No.18<br />

A8S<br />

contro l<br />

module<br />

Generator<br />

®<br />

H4M110B<br />

194


BRAKES [T10W4] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

19 20 21 22 23 24 25 26 27 28<br />

Q G W <br />

76 n 78 79 8 81 a 8<br />

B4M0430<br />

B4MOB42A<br />

110W1 I CHECK GENERATOR.<br />

1) Start engine.<br />

2) Idling after warm-<strong>up</strong>.<br />

3) Measure voltage between generator B terminal <strong>and</strong><br />

chassis ground.<br />

Terminal<br />

Generator B terminal - Chassis ground:<br />

: Is the voltage between 10 V <strong>and</strong> 15 V?<br />

Cv Go to step 10W2.<br />

@) : Repair generator.<br />

110W2 ICHECK BATTERY TERMiNAl.<br />

Turn ignition switch to OFF.<br />

: Are the positive <strong>and</strong> negative battery terminals<br />

tightly clamped?<br />

Go to step "Iowa.<br />

:<br />

@) : Tighten the clamp of terminal.<br />

110wa ICHECK INPUT VOLTAGE OF ABSCM.<br />

1) Disconnect con nector from ABSCM.<br />

2) Run the engine at idle.<br />

3) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 28 (+) - Chassis ground (-):<br />

E3:> : Is the voltage between 10 V <strong>and</strong> 15 V?<br />

Cv Go to step 10W4.<br />

@)<br />

Repair harness connector between battery, ignition<br />

switch <strong>and</strong> ABSCM.<br />

<br />

1 2 3 4 5 6 7 a 9 1O<br />

M 3<br />

5 58 5 6 61 6 6 646 66 67 68<br />

B4MOB43A<br />

110W4 ICHECK GROUND CIRCUIT OF ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 1 - Chassis .ground:<br />

: Is the resistance less than 0.5 O?<br />

Cv Go to step 10W5.<br />

@) : Repair ABSCM ground harness.<br />

195


4-4 [T1 0W5]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

110W5 1 CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

generator, battery <strong>and</strong> ABSCM? < Ref. to<br />

FOREWORD [T3C1}. ><br />

Repair connector.<br />

Go to step 10W6.<br />

\10W6 \ CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as ;n the current<br />

diagnosis still being output?<br />

0' Replace ABSCM.<br />

(§) : Go to step 10W7.<br />

10W7 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

Cv Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

(§) A temporary poor contact.<br />

196


197<br />

BRAKES<br />

[T10W7] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:


198<br />

4-4 [T10XO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D·NEW 44 (FBI )<br />

CCM LINE<br />

B4M0964<br />

X: TROUBLE CODE 44 CCM LINE<br />

- A COMBINATION OF AT CONTROL<br />

ABNORMALS -<br />

DIAGNOSIS:<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

• Combination of AT control faults<br />

WIRING DIAGRAM:<br />

Fuse<br />

IGN sw S8F -4 FL 1.258<br />

No. 16<br />

.--<br />

® ® ®<br />

-r----o<br />

-<br />

Transmission<br />

contro l module<br />

ASS<br />

contro l<br />

module<br />

lH<br />

@<br />

F2 <br />

@<br />

[ll-----ill<br />

®<br />

-<br />

11lmlnl1<br />

@<br />

11\111lhlIThIm<br />

H4M1109


BRAKES [nOX3] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

1997<br />

AB S<br />

(F 00)<br />

4WD -AT<br />

H4M1117<br />

10 11 12 13 14 15 16 17 18 19D<br />

• a « • •<br />

ffi ffi ro n n n H <br />

B4M0846A<br />

10)(1 CHECK SPECIFICATIONS OF ABSCM USING<br />

SELECT MONITOR.<br />

1) Press [F], [0] <strong>and</strong> [0] on the select monitor.<br />

2) Read the select monitor display.<br />

: Is an A8SCM for A T model installed on a MT<br />

model?<br />

Replace ABSCM.<br />

Go to step 10)(2.<br />

110)(2 1 CHECK GROUND SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect two connectors from TCM.<br />

3) Disconnect connector from ABSCM.<br />

4) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 12 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

C€ Go to step 10)(3.<br />

Repair harness between TCM <strong>and</strong> ABSCM.<br />

<br />

B4M0848B<br />

110)(3 ICHECK TCM.<br />

1) Connect all connectors to TCM.<br />

2) Turn ignition switch to ON.<br />

3) Measure voltage between TCM connector terminals.<br />

Connector & terminal<br />

(855) No. 1 (+) - (856) No. 5 (-):<br />

: Is the voltage between 10 V <strong>and</strong> 13 V?<br />

@ Go to step 10)(5.<br />

: Go to step 10)(4.<br />

199


4-4 [T10X4]<br />

10. Diagnostics Chart with Select Monitor<br />

B4M0849B<br />

BRAKES<br />

110X4 1 CHECK POWER SUPPLY FOR TCM.<br />

Measure voltage between TCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(B54) No. 6 (+) - Chassis ground (-):<br />

(B55) No. 1 (+) - Chassis ground (-):<br />

: Is the voltage between 10 V <strong>and</strong> 13 V?<br />

Cv Replace TCM.<br />

: Repair harness/connector between battery, ignition<br />

switch <strong>and</strong> TCM.<br />

10 11 12 13 14 15 16 17 18 19<br />

a a " <br />

68 I 70 71 72 73 74 75 76<br />

B4M0844A<br />

110X5 1 CHECK OPEN CIRCUIT OF HARNESS.<br />

Measure voltage between ABSCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(F49) No. 12 (+) - Chassis ground (-):<br />

(F49) No. 39 (+ ) - Chassis ground (-):<br />

: Is the voltage more than 10 V?<br />

Cv Go to step 10X6.<br />

: Repair harness/connector between AT control<br />

module <strong>and</strong> ABSCM.<br />

110X6 ICHECK POOR CONTACT IN CONNECTORS.<br />

<br />

Repair connector.<br />

Go to step 10X7.<br />

200


BRAKES [n OX8] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

1 10X7 1 CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />


4-4 [T10YO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D·NEW 44 (FBI )<br />

CCM OPEN<br />

84M0965<br />

Y: TROUBLE CODE 44 CCM OPEN<br />

- A COMBINATION OF AT CONTROL<br />

ABNORMAlS -<br />

DIAGNOSIS:<br />

• Combination of AT control faults<br />

TROUBLE SYMPTOM:<br />

• ASS does not operate.<br />

WIRING DIAGRAM:<br />

Fuse<br />

FL 1 .258<br />

No. 16<br />

r--<br />

@ @ ®<br />

<br />

=-<br />

Transmission<br />

contro l module<br />

A8S<br />

control<br />

module<br />

I-...-<br />

<br />

® <br />

;:::;:::-<br />

f.±..<br />

@<br />

=<br />

-t.LJ<br />

'--<br />

==-<br />

®<br />

®<br />

lillilnlfil<br />

@<br />

11111IThlrtlhlIThB1<br />

H4M1109<br />

202


BRAKES [T1 0Y2] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10 11 12 13 14 15 16 17 18 19<br />

M G a M •<br />

m n n N <br />

B4M0847A<br />

110Y1 ICHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect two connectors from AT control module.<br />

3) Disconnect connector from ABSCM.<br />

4) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 12 (+) - Chassis ground (-):<br />


4-4 [T10Y3]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

10 11 12<br />

68 ! l 70 71<br />

13 14 15 16 17 18 19<br />

a M G .<br />

72 73 74 75 76<br />

/10Y3 /CHECK OPEN CIRCUIT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors to TCM.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 12 (+) - Chassis ground (-):<br />

'--__ -'-________ B _<br />

4 _<br />

MO _<br />

84 --.J<br />

4A (F49) No. 39 (+ ) - Chassis ground (-):<br />

: Is the voltage between 10 V <strong>and</strong> 13 V?<br />

: Go to step 10Y4.<br />

@) :<br />

Repair harness/connector between TCM <strong>and</strong><br />

ABSCM.<br />

/10Y4 /CHECK POOR CONTACT IN CONNECTORS.<br />

Turn ignition switch to OFF.<br />

: Is there poor contact in connectors between<br />

A T control module <strong>and</strong> ABSCM? < Ref. to<br />

FOREWORD [T3C1J. ><br />

Repair connector.<br />

Go to step 10Y5.<br />

/10Y5 /CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

C<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

@) Go to step 10Y6.<br />

10Y6 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

@ Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

@) A temporary poor contact.<br />

204


BRAKES<br />

[T10Y6] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

205


4-4 [T10Z0]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D-NEW 46 (FBI )<br />

GS POWER OVER<br />

Z: TROUBLE CODE 46 GS POWER OVER<br />

- G SENSOR LINE VOLTAGE TOO HIGH ­<br />

DIAGNOSIS:<br />

.. Faulty G sensor power s<strong>up</strong>ply voltage<br />

TROUBLE SYMPTOM:<br />

.. ABS does not operate.<br />

B4M0966<br />

WIRING DIAGRAM:<br />

r--<br />

®<br />

ABS<br />

control<br />

module<br />

h.-<br />

<br />

'--<br />

<br />

- -;to<br />

m<br />

"'-<br />

<br />

f48<br />

Shl,ld joint conneeto'<br />

H4M1111<br />

206


BRAKES [T1 0Z2] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

" 1/ "<br />

-n<br />

-:F"<br />

<br />

®<br />

IX! 29 30 31 32 33 34 35 36 37 3fJ\'<br />

>


4-4 [T10AAO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D-NEW 46 (FBI )<br />

GS POWER LOW<br />

AA: TROUBLE CODE 46 GS POWER LOW<br />

- G SENSOR LINE VOLTAGE TOO LOW ­<br />

DIAGNOSIS:<br />

.. Faulty G sensor power s<strong>up</strong>ply voltage<br />

TROUBLE SYMPTOM:<br />

.. ASS does not operate.<br />

84M0967<br />

WIRING DIAGRAM:<br />

r-<br />

®<br />

1-0.-<br />

--,4<br />

ASS<br />

control<br />

module<br />

<br />

<br />

....!.<br />

F4B<br />

L--....f<br />

'--<br />

H4M1111<br />

208


BRAKES [T10AA3] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

84M0851<br />

110AA1 ICHECK G SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove console cover from console box.<br />

3) Disconnect connector from G sensor.<br />

4) Measure resistance of G sensor.<br />

Terminal<br />

No. 1 - No. 3:<br />

E3:> : Is the resistance between 42 <strong>and</strong> 58 ko.?<br />

Cvs) Go to step 10AA2.<br />

C§) :<br />

Replace G sensor.<br />

n<br />

Ir8<br />

® (,<br />

84M0852<br />

IX 29 30 ' 31 32 33 34 35 36 37 3S\<br />

>< 561571 58 591601 61 1621631 64 6' 66 67 68<br />

, , , . , . , . . ""<br />

" " " " " " " " "<br />

G a « • •<br />

"<br />

I II 58 69 70 71 72 73 74 ;; 76 II<br />

1/<br />

84M0853A<br />

110AA2 I CHECK GROUND SHORT OF G SENSOR.<br />

Measure resistance between G sensor <strong>and</strong> bracket.<br />

Terminal<br />

No. 3 - Bracket:<br />

S : Is the resistance more than 1 MO.?<br />

Go to step 10AA3.<br />

Replace G sensor.<br />

C§) :<br />

10AA3 CHECK SHORT OF HARNESS BETWEEN<br />

ABSCM AND G SENSOR.<br />

1) Disconnect connector from ABSCM.<br />

2) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 45 - No. 8<br />

: Is the resistance more than 1 MO.?<br />


4-4 [T10AA4]<br />

10. Diagnostics Chart with Select Monitor<br />

n<br />

Q<br />

-: <br />

®<br />

I,<br />

IX 29 30 31 32 33 34 35 36 37 :Lff\<br />

:>


BRAKES<br />

[T10AA7] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

211


4-4 [110ABO] BRAKES<br />

10. Diagnostics Chart with Select Monitor<br />

D-NEW 51 (FBI )<br />

V.RELAY<br />

AB: TROUBLE CODE 51 V. RELAY<br />

- ABNORMAL VALVE RELAY -<br />

DIAGNOSIS:<br />

.. Faulty valve relay<br />

TROUBLE SYMPTOM:<br />

.. ABS does not operate.<br />

B4M0968<br />

WIRING DIAGRAM:<br />

ABS<br />

contro l<br />

module<br />

Fuse SBF-3 FL 1.25B<br />

@8 ®> No. 1 9<br />

r<br />

Relay box<br />

TI<br />

, - ------ - - l<br />

,<br />

'--{;:::;:::;'<br />

® ® (@:ll' . Na ive I w<br />

=<br />

m<br />

' ,<br />

1<br />

i======I<br />

relay , <br />

I I '<br />

;;,. ... I<br />

I ' ! 0 n Motor<br />

I '<br />

[7 U re lay<br />

I<br />

ABS----<<br />

-@'--<br />

l-i.:tr- - J<br />

_ _<br />

@ tWJ Hydraulic unit<br />

Ll<br />

! I<br />

I<br />

Solenoid va lve<br />

® @l' r-<br />

'f FL inlet r----<<br />

<br />

I-------t----. L-- 1--+---' r FR inlet r----<<br />

IJ;;<br />

t!f<br />

I<br />

II L-. =1--+---"<br />

I FL outlet r----< I<br />

I'; ====:E l lll ll<br />

FR outlet r----<<br />

I '<br />

!<br />

C<br />

' L RL outlet ---< I '<br />

'--____--L-ITl--:.:;[I----+-----. '------L_..6.J<br />

I--+---, L RL in let ---<<br />

@<br />

L- RR inlet ---< ,<br />

@D ® ®<br />

-=<br />

E<br />

I RR outlet<br />

- I<br />

[jlg] B _ L! __<br />

@)<br />

®<br />

, Pump motor ,<br />

_ _ <br />

_<br />

_ _ J<br />

I<br />

,<br />

H4M1112<br />

212


BRAKES [T10AB4] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

I<br />

MM 61 AT CM AO<br />

QDGJ.<br />

D0DDQ<br />

I<br />

110AB1 ICHECK FREEZE FRAME DATA.<br />

Press [F], [El, [1] <strong>and</strong> [5] on the select monitor.<br />

: Is the select monitor LED 5 off? Was the ABS<br />

inactive when the problem occurred?<br />

Go to step 10AB2.<br />

Go to step 10AB32.<br />

0<br />

86<br />

12 V<br />

---III<br />

86<br />

t::::l<br />

87<br />

t::::l<br />

87a .<br />

030<br />

t::::l<br />

87a<br />

G30<br />

0<br />

85<br />

0<br />

Q<br />

-=-<br />

84M0957A<br />

84M0858A<br />

84M1110A<br />

110AB2 ICHECK RESISTANCE OF VALVE RELAY.<br />

1) Turn ignition switch to OFF.<br />

2) Remove valve relay from relay box.<br />

3) Measure resistance between valve relay terminals.<br />

Terminals<br />

:<br />

No. 85 - No. 86:<br />

Is the resistance between 93 <strong>and</strong> 113 O?<br />

YES : Go to step 10AB3.<br />

:<br />

Replace valve relay.<br />

110AB3 ICHECK CONTACT POINT OF VALVE RELAY. I<br />

1) Connect battery to valve relay terminals No. 85 <strong>and</strong> No.<br />

86.<br />

2) Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 30 - No. 87:<br />


4-4 [T10AB5] BRAKES<br />

10. Diagnostics Chart with Select Monitor<br />

110AB5 ICHECK CONTACT POINT Of VALVE RELAY. I<br />

1) Disconnect battery from valve relay terminals.<br />

<br />

2) Measure resistance between valve relay terminals.<br />

cd Terminals<br />

87 No. 30 - No. 87:<br />

o c::::J 0 : Is the resistance more than 1 MO.?<br />

86<br />

o<br />

87a<br />

85<br />

C :<br />

Go to step 10ABS.<br />

L _ --======30=====-I ___ 84M1112A : Replace valve relay.<br />

=c/n<br />

87<br />

87a<br />

85<br />

o 0<br />

86<br />

"030<br />

.I<br />

c6<br />

87<br />

0 87a c:::J<br />

0<br />

86 85<br />

030<br />

'<br />

0<br />

l2.Q<br />

Ii<br />

Q <br />

®<br />

[lliJ<br />

84M1113A<br />

84M0861A<br />

84M08628<br />

110ABS ICHECK CONTACT POINT Of VALVE RELAY. I<br />

Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 30 - No. 87a:<br />


BRAKES [T10AB12] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

H4M1149<br />

CHECK OPEN AND GROUND SHORT CUR-<br />

10AB9 CUlT IN POWER SUPPLY CIRCUIT OF<br />

RELAY BOX.<br />

1) Disconnect connector (ABS1) from hydraulic unit.<br />

2) Connect connector (F8) to relay box.<br />

3) Disconnect con nector (F50) from relay box.<br />

4) Measure voltage of relay box.<br />

Connector & terminal<br />

Valve relay installing point No. 87 - Chassis ground:<br />

: Is the voltage between 10 V <strong>and</strong> 13 V?<br />

@ Go to step 10AB10.<br />

: Replace relay box, <strong>and</strong> check fuse No. 19.<br />

84MOB66A<br />

10AB10 CHECK OPEN CIRCUIT IN CONTACT POINT<br />

CIRCUIT OF RELAY BOX.<br />

Measure resistance between hydraulic unit connector <strong>and</strong><br />

valve relay installing point.<br />

Connector & terminal<br />

(ABS1) No. 2 - Valve relay installing point No. 30:<br />

: Is the resistance less than 0.5 O?<br />

,<br />

: Go to step 10AB11.<br />

: Replace relay box.<br />

10ABH CHECK GROUND SHORT CIRCUIT IN CON­<br />

TACT POINT CIRCUIT OF RELAY BOX.<br />

Measure resistance between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS1) No. 2 - Chassis ground:<br />

: Is the resistance more than 1 MO?<br />

YES : Go to step 10AB12.<br />

:<br />

Replace relay box, <strong>and</strong> check fuse SBF6.<br />

110AB12 1CHECK DIODE OF RELAY BOX.<br />

Measure resistance between relay box connector <strong>and</strong><br />

valve relay installing point.<br />

Connector & terminal<br />

Valve relay installing point No. 30 (+) - (ABS4) No. 2<br />

(-):<br />

: Is the resistance more than 1 MO?<br />

C<br />

:<br />

: Go to step 10AB13.<br />

Replace relay box.<br />

215


4-4 [T10AB13]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

@<br />

<br />

[lWJ<br />

B4M0870C<br />

10AB13 CHECK BATTERY SHORT IN GROUND CIR­<br />

CUIT OF RELAY BOX.<br />

1) Disconnect connector from ABSCM.<br />

2) Measure voltage between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS4) No. 3 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

C Go to step 10AB14.<br />

: Replace relay box, <strong>and</strong> check all fuses.<br />

@<br />

<br />

[lWJ<br />

B4M0870C<br />

10AB14 CHECK BATTERY SHORT IN GROUND CIR­<br />

CUIT OF RELAY BOX.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS4) No. 3 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Cvs) Go to step 10AB15.<br />

Replace relay box, <strong>and</strong> check all fuses.<br />

:<br />

216


L....c-____________ B _ 4M _ O _ 87 ---.J<br />

BRAKES [T10AB17] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10AB15 CHECK OPEN CIRCUIT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Install valve relay to relay box.<br />

3) Measure resistance between relay box connector terminals.<br />

Connector & terminal<br />

(ABS4) No. 1 - No. 5:<br />

1C


4-4 [T1 OAB18]<br />

10. Diagnostics Chart with Select Monitor<br />

B4M0873C<br />

BRAKES<br />

10AB18 CHECK BATTERY SHORT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS4) No. 1 (+) - Chassis ground (-):<br />

E:9 : Is the voltage less than 1 V?<br />


19 20 21 22 23 24 25 26 27 28<br />

Q • <br />

76 77 78 79 81 8<br />

B4M0875A<br />

BRAKES [T10AB21] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10AB20 CHECK GROUND SHORT IN CONTROL SyS­<br />

TEM HARNESS OF VALVE RELAY.<br />

1) Disconnect connector (F50) from relay box.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

:<br />

YES<br />

(F49) No. 27 - Chassis ground:<br />

Is the resistance more than 1 MO.?<br />

<br />

: Go to step 10AB21.<br />

Repair harness between ABSCM <strong>and</strong> relay box,<br />

<strong>and</strong> check fuse No. 18.<br />

19 20 21 22 23 24 25 26 27 28<br />

Q • <br />

76 77 78 79 8 81 8 8<br />

B4M0876A<br />

10AB21 CHECK BATTERY SHORT IN CONTROL SYS­<br />

TEM HARNESS OF VALVE RELAY.<br />

1) Connect connector (F50) to relay box.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 27 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Go to step 10AB22.<br />

@)<br />

<br />

Repair harness between ABSCM <strong>and</strong> relay box,<br />

<strong>and</strong> check all fuses.<br />

219


4-4 [T1 OAB22]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

19 20 21 22 23 24 25 26 27 28<br />

• W M <br />

76 n 78 79 8 81 8 8<br />

B4M0876A<br />

10AB22 CHECK BATTERY SHORT IN CONTROL SYS­<br />

TEM HARNESS OF VALVE RELAY.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 27 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

<br />

<br />

Go to step 10AB23.<br />

Repair harness between ABSCM <strong>and</strong> relay box,<br />

<strong>and</strong> check all fuses.<br />

CJ<br />

"------+O Q ot-- .d..J ..<br />

B4M0824C<br />

10AB23 CHECK RESISTANCE OF INLET SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from hydraulic unit.<br />

3) Measure resistance between hydraulic unit con nector<br />

terminals.<br />

Connector & terminal<br />

(ABS5) No. 4 - (ABS2) No. 2:<br />

(ABS5) No. 1 - (ABS2) No. 2:<br />

(ABS5) No. 2 - (ABS2) No. 2:<br />

(ABS5) No. 3 - (ABS2) No. 2:<br />

: Is the resistance between 7.8 <strong>and</strong> 9.2 Q?<br />

Cv Go to step 10AB24.<br />

Replace hydraulic unit.<br />

:<br />

220


BRAKES [T1 OAB26] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

CJ<br />

----to<br />

QOI--..&.....&.<br />

84M0831D<br />

10AB24 CHECK RESISTANCE OF OUTLET SOLE­<br />

NOID VALVE.<br />

Measure resistance between hydraulic unit connector terminals.<br />

Connector & terminal<br />

(ABS5) No. 8 - (ABS2) No. 2:<br />

(ABS5) No. 5 - (ABS2) No. 2:<br />

(ABS5) No. 6 - (ABS2) No. 2:<br />

(ABS5) No. 7 - (ABS2) No. 2:<br />

E0 : Is the resistance between 3.8 <strong>and</strong> 4.8 O?<br />

Go to step 10AB25.<br />

Replace hydraulic unit.<br />

:<br />

'-'n<br />

Q<br />

-:?- <br />

@<br />

•<br />

® (,<br />

84M0879C<br />

3Q..<br />

, , , . , , , , . '""<br />

_31. 32 33 34 35 36 37 38\'<br />

5; " - - j' - iiOl 61 621631 64 1651 66 67 66<br />

I<br />

I" 00 " " " 00 v <br />

'16 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 81 _' r 3I<br />

84M0882A<br />

10AB25 CHECK GROUND SHORT OF SOLENOID<br />

VALVE.<br />

Measure resistance between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS5) No. 4 - Chassis ground:<br />

: Is the resistance more than 1 MO?<br />

(v:§:> : Go to step 10AB2S.<br />

Replace hydraulic unit, <strong>and</strong> check all fuses.<br />

:<br />

110AB2S 1 CHECK GROUND SHORT OF HARNESS.<br />

1) Disconnect connector from hydraulic unit.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground,<br />

Connector & terminal<br />

(F49) No. 30 - Chassis ground:<br />

(F49) No. 24 - Chassis ground:<br />

(F49) No. 23 - Chassis ground:<br />

(F49) No. 31 - Chassis ground:<br />

(F49) No. 3 - Chassis ground:<br />

(F49) No. 51 - Chassis ground:<br />

(F49) No. 50 - Chassis ground:<br />

(F49) No. 4 - Chassis ground:<br />


4-4 [T10AB27]<br />

10. Diagnostics Chart with Select Monitor<br />

n<br />

.. <br />

®<br />

, , , '" I\<br />

r:J§§l2! 58 ;l!I!i 61 621631 64 651 66 67 66<br />

m • M E E <br />

, , , • , ,<br />

\" ro " '1!-" ro <br />

6 47 48 49 50 51 52 53 54 55 IX<br />

76 77 78 79 80 ' iJFi 31<br />

,<br />

, B4MOBB3A<br />

BRAKES<br />

10AB27 CHECK HARNESS/CONNECTOR BETWEEN<br />

ABSCM AND HYDRAULIC UNIT.<br />

1) Connect connector to hydraulic unit.<br />

2) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 30 - No. 1:<br />

(F49) No. 24 - No. 1:<br />

(F49) No. 23 - No. 1:<br />

(F49) No. 31 - No. 1:<br />


BRAKES [T10AB32] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

110AB30 ICHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

@: Replace ABSCM.<br />

@) : Go to step 10AB31.<br />

10AB31 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

(vo::§> Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

@) A temporary poor contact.<br />

@<br />

•<br />

; 7 6 5<br />

84M0880C<br />

10AB32 CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to OFF .<br />

2) Disconnect connectors (ABS1, F9) from hydraulic unit.<br />

3) Disconnect connector from ABSCM.<br />

4) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS5) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

(Yo::§> Go to step 10AB33.<br />

Replace hydraulic unit, <strong>and</strong> check all fuses.<br />

@) :<br />

223


4-4 [T10AB33]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

< / '<br />

@<br />

•<br />

B4MOBBOC<br />

10AB33 CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to ON .<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS5) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Go to step 10AB34.<br />

: Replace hydraulic unit, <strong>and</strong> check all fuses.<br />

,.. .----<br />

CJ<br />

®<br />

, , , , , , , , . ""Q<br />

M <br />

:' !' n 61 1621631 64 1651 66 67 68,<br />

'"<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

<br />

76 77 78 79 8( ::rL;31<br />

" <br />

I-..!::- <br />

B4MOBB1A<br />

11 OAB34 1 CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 30 (+ ) - Chassis ground (-):<br />

(F49) No. 24 (+ ) - Chassis ground (-):<br />

(F49) No. 23 (+ ) - Chassis ground (-):<br />

(F49) No. 31 (+) - Chassis ground (-):<br />

(F49) No. 3 (+ ) - Chassis ground (-):<br />

(F49) No. 51 (+) - Chassis ground (-):<br />

(F49) No. 50 (+ ) - Chassis ground (-):<br />

(F49) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

: Go to step 10AB35.<br />

: Repair harness between hydraulic unit <strong>and</strong><br />

ABSCM, <strong>and</strong> check all fuses.<br />

224


BRAKES [T1 OAB37] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

.. ,---<br />

CJ<br />

<br />

@) /,<br />

M 3<br />

67 68,<br />

, , , , , , , . . '""<br />

:' fh"lOl 61 6216 64 651 66<br />

\'" ro<br />

6 47 48 49 50 51 52 53 54 55 IX<br />

" " '" " '"<br />

76 77 78 79 81 _' r .3I<br />

B4M0881A<br />

i"lOAB35 i CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 30 (+ ) - Chassis ground (-):<br />

(F49) No. 24 (+ ) - Chassis ground (-):<br />

(F49) No. 23 (+ ) - Chassis ground (-):<br />

(F49) No. 31 (+) - Chassis ground (-):<br />

(F49) No. 3 (+ ) - Chassis ground (-):<br />

(F49) No. 51 (+) - Chassis ground (-):<br />

(F49) No. 50 (+ ) - Chassis ground (-):<br />

(F49) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Go to step "lOAB36.<br />

C® :<br />

C§ :<br />

Repair harness between hydraulic unit <strong>and</strong><br />

ABSCM, <strong>and</strong> check all fuses.<br />

i"lOAB36 i CHECK ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors.<br />

3) Erase the memory.<br />

4) Perform inspection mode.<br />

5) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

C<br />

C§ : Go to step "lOAB37.<br />

"lOAB37 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

@ Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

C§ A temporary poor contact.<br />

225


4-4 [T10ACO] BRAKES<br />

10. Diagnostics Chart with Select Monitor<br />

D-NEW 51 (FBI )<br />

V.RELAY ON<br />

AC: TROUBLE CODE 51 V. RELAY ON<br />

- VALVE RELAY ON FAILURE -<br />

DIAGNOSIS:<br />

.. Faulty valve relay<br />

TROUBLE SYMPTOM:<br />

.. ABS does not operate.<br />

B4M0802<br />

WIRING DIAGRAM:<br />

Fuse SBF-3 FL 1.25B<br />

ABS<br />

control<br />

module<br />

® @ N O.19<br />

F8<br />

'---{;::::;::::;1 TI<br />

t:::1<br />

® ® @), '<br />

Relay box<br />

, - -------- l<br />

Va<br />

,<br />

lve ' W<br />

9 relay , <br />

=<br />

§===================<br />

r------_r---<br />

,<br />

,<br />

<br />

-+ I ..<br />

I<br />

I<br />

", 7 i U re lay ,<br />

L---l r--- ---J<br />

: , ",d",ulic<br />

I<br />

0 n Motor "<br />

u";1<br />

!<br />

II<br />

,<br />

,<br />

Solenoid va lve<br />

Im===========t====::::;l ® @ ; r- FL inlet <br />

I -1----1--<br />

ill-------+---.<br />

I<br />

' L.:=::<br />

:r<br />

Q.<br />

1 ..<br />

11 FL outlet <br />

r FR inlet<br />

<br />

\<br />

1<br />

\<br />

1 FR outlet <br />

I--+----, RL inlet -<br />

L::======E=E<br />

C l L RL outlet -<br />

! L- RR inlet r-----< ,<br />

E , RR outlet t--<br />

L<br />

-=<br />

Pump motor<br />

I<br />

I<br />

J<br />

_ _ _ _ _ _<br />

",<br />

I ,<br />

,<br />

"<br />

,<br />

, w<br />

H4M1112<br />

226


BRAKES [T10AC3] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

0<br />

86<br />

c:::::J<br />

87<br />

c:::::J<br />

87a<br />

D30<br />

0<br />

85<br />

0<br />

Q<br />

<br />

B4MOB5BA<br />

/10AC1 /CHECK RESISTANCE OF VALVE RELAY.<br />

1) Turn ignition switch to OFF.<br />

2) Remove valve relay from relay box.<br />

3) Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 85 - No. 86:<br />

: Is the resistance between 93 <strong>and</strong> 113 O?<br />

Cv Go to step 10AC2.<br />

C§) : Replace valve relay.<br />

12 V<br />

---III<br />

86<br />

c:::::J<br />

87a<br />

G30<br />

B4M1110A<br />

/10AC2 /CHECK CONTACT POINT OF VALVE RELAY. /<br />

1) Connect battery to valve relay terminals No. 85 <strong>and</strong> No.<br />

86.<br />

2) Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 30 - No. 87:<br />

: Is the resistance less than 0.5 O?<br />

Go to step 10AC3.<br />

C§) : Replace valve relay.<br />

12 V<br />

---III<br />

86<br />

CJ<br />

Q<br />

B4M1111A<br />

/10AC3 /CHECK CONTACT POINT OF VALVE RELAY. /<br />

Measure resistance between valve relay terminals.<br />

Terminals<br />

No. 30 - No. 87a:<br />

: Is the resistance more than 1 MO?<br />

Cv Go to step 10AC4.<br />

Replace valve relay.<br />

C§)<br />

227


4-4 [T10AC4] BRAKES<br />

10. Diagnostics Chart with Select Monitor<br />

'10AC4 'CHECK CONTACT POINT OF VALVE RELAY. I<br />

1) Disconnect battery from valve relay terminals.<br />

2) Measure resistance between valve relay terminals.<br />

Terminals<br />

cd'<br />

87<br />

<br />

No. 30 - No. 87:<br />

87a<br />

85<br />

: Go to step 10AC5.<br />

o c:::::J 0


229<br />

L--___________<br />

BRAKES [T10AC8] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10AC7 CHECK BATTERY SHORT IN CONTACT<br />

POINT CIRCUiT OF RELAY BOX.<br />

1) Disconnect connector from ABSCM.<br />

2) Disconnect connector (ABS1) from hydraulic unit.<br />

3) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS1) No. 2 (+) - Chassis ground (-):<br />

84 M 0867A ___ -J<br />

: Is the voltage less than 1 V?<br />

: Go to step 10AC8.<br />

C§ :<br />

Replace relay box, <strong>and</strong> check fuse No. 19 <strong>and</strong><br />

SBF6.<br />

84M0867A<br />

10AC8 CHECK BATTERY SHORT IN CONTACT<br />

POINT CIRCUIT OF RELAY BOX.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS1) No. 2 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

@: :<br />

C§ :<br />

Go to step 10AC9.<br />

Replace relay box, <strong>and</strong> check fuse No. 9 <strong>and</strong><br />

SBF6.


230<br />

4-4 [T10AC9]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

@<br />

rm<br />

<br />

B4M0869C<br />

10AC9 CHECK OPEN CIRCUIT IN GROUND CIR­<br />

CUIT OF RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between relay box connector <strong>and</strong><br />

valve relay installing point.<br />

Connector & terminal<br />

(ABS4) No. 3 - Valve relay installing point No. 87a:<br />

: Is the resistance less than 0.5 O?<br />

@ Go to step 10AC10.<br />

Replace relay box.<br />

:<br />

B4M0872C<br />

10AC10 CHECK GROUND SHORT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

1) Install valve relay to relay box.<br />

2) Measure resistance between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS4) No. 1 - Chassis ground:<br />

: Is the resistance more than 1 MO?<br />

Cs) Go to step 10AC11.<br />

:<br />

Replace relay box, <strong>and</strong> check all fuses.


19 20 21 22 23 24 25 26 27 28<br />

Q • G M E<br />

76 77 78 79 8 81 8<br />

B4M0875A<br />

BRAKES [T1 OAC12] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10AC11 CHECK GROUND SHORT IN CONTROL SyS­<br />

TEM HARNESS OF VALVE RELAY.<br />

Measure resistance between ABSCM connector <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(F49) No. 27 - Chassis ground:<br />

: Is the resistance more than 1 MD.?<br />

Cv<br />

C§ :<br />

Go to step 10AC12.<br />

Repair harness between ABSCM <strong>and</strong> relay box,<br />

<strong>and</strong> check fuse No. 18.<br />

@<br />

•<br />

B4M0880C<br />

10AC12 CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Disconnect connector (ABS1, F9) from hydraulic unit.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS5) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Cv<br />

C§ :<br />

Go to step 10AC13.<br />

Replace hydraulic unit, <strong>and</strong> check all fuses.<br />

231


4-4 [T10AC13]<br />

10. Diagnostics Chart with Select Monitor<br />

@<br />

-<br />

B4MOBBOC<br />

BRAKES<br />

10AC13 CHECK BATTERY SHORT OF SOLENOID<br />

VALVE.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between hydraulic unit connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(ABS5) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Cv Go to step 10AC14.<br />

Replace hydraulic unit, <strong>and</strong> check all fuses.<br />

:<br />

®<br />

, , , , , , , " • m "<br />

m • M D •<br />

: f'L'lOI 61 621631 64 651 66 67 68,<br />

<br />

'16 47 48 49 50 51 52 53 54 55 1X<br />

f""" = 76 77 7B 79 Be<br />

'" " .<br />

CJ<br />

_' C r MI<br />

I* <br />

B4M0881A<br />

110AC14 1CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from hydraulic unit.<br />

3) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 30 (+ ) - Chassis ground (-):<br />

(F49) No. 24 (+ ) - Chassis ground (-):<br />

(F49) No. 23 (+ ) - Chassis ground (-):<br />

(F49) No. 31 (+) - Chassis ground (-):<br />

(F49) No. 3 (+ ) - Chassis ground (-):<br />

(F49) No. 51 (+) - Chassis ground (-):<br />

(F49) No. 50 (+ ) - Chassis ground (-):<br />

(F49) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

C : Go to step 10AC15.<br />

:<br />

Repair harness between hydraulic unit <strong>and</strong><br />

ABSCM, <strong>and</strong> check all fuses.<br />

232


BRAKES [T10AC18] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

r-- n<br />

<br />

®<br />

m M $ $ _<br />

: f' .,01_ 61 621631 64 6 66 67 66,<br />

, , , , , , , . "'""<br />

" <br />

'16 47 48 49 50 51 52 53 54 55 IX<br />

• M <br />

76 77 78 79 81 ::':ro'3l<br />

B4M0881A<br />

110AC1S 1 CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 30 (+ ) - Chassis ground (-):<br />

(F49) No. 24 (+) - Chassis ground (-):<br />

(F49) No. 23 (+ ) - Chassis ground (-):<br />

(F49) No. 31 (+) - Chassis ground (-):<br />

(F49) No. 3 (+ ) - Chassis ground (-):<br />

(F49) No. 51 (+) - Chassis ground (-):<br />

(F49) No. 50 (+ ) - Chassis ground (-):<br />

(F49) No. 4 (+ ) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

Cv : Go to step 10AC1S.<br />

:<br />

Repair harness between hydraulic unit <strong>and</strong><br />

ABSCM, <strong>and</strong> check all fuses.<br />

110AC1S 1 CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connectors between<br />

ABSCM <strong>and</strong> hydraulic unit? < Ref. to FORE­<br />

WORD [T3C1J. ><br />

Repair connector.<br />

Go to step 10AC17.<br />

110AC17 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

Gr<br />

: Go to step 10AC18.<br />

10AC18 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

Cv : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

233


4-4 [T10ADO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D-NEW 52 (FBI )<br />

M. RELAY OPEN<br />

84M0969<br />

AD: TROUBLE CODE 52 M. RELAY OPEN<br />

- OPEN CIRCUIT OF MOTOR RELAY -<br />

DIAGNOSIS:<br />

• Faulty motor<br />

• Faulty motor relay<br />

• Faulty harness connector<br />

TROUBLE SYMPTOM:<br />

• ASS does not operate.<br />

WIRING DIAGRAM:<br />

SSF-6<br />

FL1 .25S<br />

ASS<br />

contro l<br />

module<br />

Relay box<br />

- - - - - - - - -<br />

l<br />

, ><br />

a::<br />

Va lve ' <br />

re lay , «<br />

,CD<br />

,<br />

n Motor, '<br />

U re lay<br />

,<br />

_ _ _ _ _ J<br />

Hydrau I ic un it<br />

®<br />

@)<br />

Solenoid va lve<br />

FL inlet<br />

FL outlet<br />

I<br />

,<br />

,<br />

,<br />

FR inlet<br />

FR outlet RL inlet ,<br />

RL outlet<br />

, RR inlet ,<br />

I<br />

RR outlet<br />

I<br />

, Pump motor ,<br />

L _<br />

_ _ <br />

_<br />

_ _ J<br />

H4M1 113<br />

234


BRAKES [T10AD3] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

I<br />

87<br />

0 0<br />

86 85<br />

30<br />

I<br />

n<br />

Q<br />

L...:O..--<br />

84M0886A<br />

110AD1 I CHECK RESISTANCE OF MOTOR RELAY.<br />

1) Turn ignition switch to OFF.<br />

2) Remove motor relay from relay box.<br />

3) Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 85 - No. 86:<br />


4-4 [T10AD4]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

0<br />

n<br />

pQ<br />

C:: :::=:::J 1,.-<br />

87<br />

86 85<br />

30<br />

r(<br />

B4M0889A<br />

B4M0890B<br />

/10AD4 /CHECK SHORT OF MOTOR RELAY.<br />

Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 85 - No. 30:<br />

No. 85 - No. 87:<br />

.: Is the resistance more than 1 MD.?<br />

Cvs) : Go to step 10AD5.<br />

Replace motor relay.<br />

:<br />

110AD5 I CHECK INPUT VOLTAGE OF RELAY BOX.<br />

1) Disconnect connector (F8) from relay box.<br />

2) Measure voltage between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F8) No. 2 (+) - Chassis ground (-):<br />

: Is the voltage between 10 V <strong>and</strong> 13 V?<br />

C) Go to step 10AD6.<br />

:<br />

Repair harness/connector between battery <strong>and</strong><br />

relay box, <strong>and</strong> check fuse SBF6.<br />

B4M0891<br />

10AD6 CHECK INPUT VOLTAGE OF MOTOR<br />

RELAY.<br />

1) Connect connector (F8) to relay box.<br />

2) Measure voltage between relay box <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

Relay installing point No. 87 (+ ) - Chassis ground<br />

(-):<br />

: Is the voltage between 10 V <strong>and</strong> 13 V?<br />

Go to step 10AD7.<br />

Replace relay box, <strong>and</strong> fuse SBF6.<br />

:<br />

236


BRAKES [T10AD9] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10AD7 CHECK OPEN CIRCUIT IN CONTACT POINT<br />

CIRCUIT OF RELAY BOX.<br />

1) Disconnect connector (ABS1) from hydraulic unit.<br />

2) Measure resistance between hydraulic unit <strong>and</strong> motor<br />

relay installing portion.<br />

Connector & terminal<br />

(ABS1) No. 1 - Motor relay installing portion No. 30:<br />

: Is the resistance less than 0.5 O?<br />

@: Go to step 10AD8.<br />

Replace relay box.<br />

:<br />

84M0893A<br />

10AD8 CHECK GROUND SHORT IN CONTACT<br />

POINT CIRCUIT OF RELAY BOX.<br />

Measure resistance between hydraulic · unit <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

(ABS1) No. 1 - Chassis ground:<br />


4-4 [T10AD10]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

'--<br />

______ _ _____<br />

B 4M OB __ ---J<br />

10AD10 CHECK OPEN CIRCUIT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

1) Remove valve relay from relay box.<br />

2) Measure resistance between motor relay installing<br />

point <strong>and</strong> valve relay installing point.<br />

Connector & terminal<br />

Motor relay installing pOint No. 86 - Valve relay<br />

installing point No. 30:<br />

94 : Is the resistance less than 0.5 O?<br />

Cv Go to step 10AD11.<br />

: Replace relay box.<br />

@<br />

m<br />

<br />

B4MOB95C<br />

B4MOB96<br />

10AD11 CHECK OPEN CIRCUIT IN CONTROL CIR­<br />

CUiT OF RELAY BOX.<br />

Measure resistance between motor relay installing point<br />

<strong>and</strong> relay box connector.<br />

Connector & terminal<br />

Motor relay installing point No. 86 - (ABS4) No. 4:<br />

: Is the resistance less than 0.5 O?<br />

Go to step 10AD12.<br />

Replace relay box.<br />

<br />

10AD12<br />

CHECK GROUND SHORT IN CONTROL CIR­<br />

CUiT OF RELAY BOX.<br />

Measure resistance between relay box <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

Motor relay installing point No. 86 - Chassis ground:<br />

Motor relay installing point No. 85 - Chassis ground:<br />


239<br />

BRAKES [T10AD14] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

B4M0897<br />

10AD13<br />

CHECK BATTERY SHORT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

1) Disconnect connector from ABSCM.<br />

2) Measure voltage between motor relay installing point<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

Motor relay installing point No. 85 (+ ) - Chassis<br />

ground (-):<br />

Motor relay installing point No. 86 (+ ) - Chassis<br />

ground (-):<br />

: Is the voltage less than 1 V?<br />

Go to step 10AD14.<br />

Replace relay box, <strong>and</strong> check all fuses.<br />

@) :<br />

B4M0897<br />

10AD14<br />

CHECK BATTERY SHORT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between motor relay installing point<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

Motor relay installing point No. 85 (+) - Chassis<br />

ground (-):<br />

Motor relay installing point No. 86 (+) - Chassis<br />

ground (-):<br />

: Is the voltage less than 1 V?<br />

Cv) Go to step 10AD15.<br />

@) :<br />

Replace relay box, <strong>and</strong> check all fuses.


240<br />

4-4 [T10AD15]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

'/<br />

®<br />

I112l3l<br />

[TIill]<br />

84M08988<br />

10AD15 CHECK OPEN CIRCUIT IN MONITOR SyS­<br />

TEM HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Connect between terminals No. 10 <strong>and</strong> No. 1 of ABSCM<br />

connector (F49) with a lead wire.<br />

3) Measure resistance between relay box connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(FSO) No. 6 - Chassis ground:<br />

: Is the resistance less than O.S O?<br />

Go to step 10AD16.<br />

: Repair harness/connector between ABSCM <strong>and</strong><br />

relay box.<br />

19 20 21 22 23 24 25 26 27 28<br />

Q M <br />

76 77 78 79 ' 81 8<br />

84M0899A<br />

10AD16 CHECK OPEN CIRCUIT IN RELAY CONTROL<br />

SYSTEM HARNESS.<br />

1) Connect valve relay <strong>and</strong> motor relay to relay box.<br />

2) Connect connector (F50) to relay box.<br />

3) Connect connector to hydraulic unit.<br />

4) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 22 - Chassis ground:<br />

: Is the resistance between 70 <strong>and</strong> 90 O?<br />


241<br />

BRAKES [T10AD18] 4·4<br />

10. Diagnostics Chart with Select Monitor<br />

/""1 =<br />

CJ<br />

Q<br />

<br />

®<br />

, , 'r<br />

, , , , , · ,<br />

IXI 29 30 31 32 33 34 35 36 37<br />

'> : Is the voltage less than 1 V?<br />

Cv) Go to step 10AD19.<br />

@) : Repair harness between relay box <strong>and</strong> ABSCM,<br />

<strong>and</strong> check fuse SBF6.


242<br />

4-4 [T10AD19]<br />

10. Diagnostics Chart with Select Monitor<br />

'- =<br />

CJ<br />

-=- <br />

®<br />

, , , , . . , . . ""<br />

IX 29 30 31 32 33 34 35 36 37 31f\<br />

Co>< 156/571 58 1591601 61 621631 64 !651 66 67 68<br />

1<br />

..<br />

" <br />

'l6 47 48 49 50 51 52 53 54 55 IX<br />

76 n 78 79 '. 81 821831<br />

" " " " "<br />

/ B4M0901A<br />

BRAKES<br />

10AD19 CHECK BATTERY SHORT IN HARNESS<br />

BETWEEN RELAY BOX AND ABSCM.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM <strong>and</strong> chassis ground .<br />

Connector & terminal<br />

(F49) No. 22 (+) - Chassis ground (-):<br />

(F49) No. 10 (+) - Chassis ground (-):<br />

: Is the voltage less than 1 V?<br />

C Go to step 10AD20.<br />

:<br />

Repair harness between relay box <strong>and</strong> ABSCM,<br />

<strong>and</strong> check fuse SBF6.<br />

10 9 8 7 6 5 4 3 2 1<br />

W $ • 33 <br />

68 67 66 5 64 3 2 61 5 58 756<br />

Connector cover<br />

Cable clamp cover<br />

B<strong>and</strong><br />

B4M0815A<br />

10AD20 CHECK GROUND SHORT AT ABSCM MONI­<br />

TOR TERMINAL<br />

1) Turn ignition switch to OFF.<br />

2) Measure resistance between ABSCM terminals.<br />

Terminal<br />

No. 10 - No. 1:<br />


BRAKES [T10AD21] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

Rib<br />

NOTE:<br />

.. To install, reverse above removal procedures .<br />

.. Align connector cover rib with connector hole before<br />

installation.<br />

00 00 " ro "n<br />

@ I<br />

I IX " " " '" " "<br />

1831821 81 18" 79 78 77 76<br />

0<br />

r<br />

'<br />

'/I 10 9 8 7 6 5 4 3 2 1<br />

fll8 37 36 35 34 33 32 31 30 29<br />

68 67 66 1651 64 (63(621 61 (60159 58 1571561.:<br />

'"<br />

6) Connect all connectors.<br />

7) Measure voltage between ABSCM connector terminals.<br />

8) Operate the check sequence. < Ref. to 4-4 [W12D1]. ><br />

~<br />

Connector & terminals<br />

(F49) No. 22 (+) - No. 1 (-):<br />

B4M0904A<br />

: Does the voltage drop from between 10 V<br />

<strong>and</strong> 13 V to less than 1.5 V, <strong>and</strong> rise to<br />

between 10 V <strong>and</strong> 13 V again when carrying<br />

out the check sequence?<br />

Go to step 10AD22.<br />

Replace ABSCM.<br />

243


4-4 [T10AD22]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

Q<br />

10 9 8 7 6 5 4 3 2 1<br />

8 $ M <br />

68 67 66 6 64 3 2 61 0 58 7 6<br />

<br />

84M0905A<br />

1 10AD22 1 CHECK MOTOR OPERATION.<br />

1) Measure voltage between ABSCM connector terminal.<br />

2) Operate the check sequence. < Ref. to 4-4 [W1 2D1]. ><br />

Connector & terminals<br />

(F49) No. 10 (+) - No. 1 (-):<br />

: Does the voltage raise from less than 1.5 V<br />

to between 10 V <strong>and</strong> 13 V <strong>and</strong> return to less<br />

than 1.5 V again when carrying out the check<br />

'sequence?<br />

Go to step 10AD23.<br />

Replace hydraulic unit.<br />

1 10AD23 1 CHECK MOTOR OPERATION.<br />

Operate the check sequence. < Ref. to 4-4 [W12D1]. ><br />

: Can motor revolution noise (buzz) be heard<br />

when carrying out the check sequence?<br />

<br />

Repair connector.<br />

Go to step 10AD25.<br />

1 1 OAD25 1 CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

@ Replace ABSCM.<br />

: Go to step 10AD26.<br />

10AD26<br />

CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

. : Are other trouble codes being output?<br />

Cv : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

244


BRAKES<br />

[T1 OAD26] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

245


246<br />

4-4 [T10AEO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D·NEW 52 (FBI )<br />

M.RELAY ON<br />

B4M0970<br />

AE: TROUBLE CODE 52 M. RELAY ON<br />

- MOTOR RELAY ON FAILURE ­<br />

DIAGNOSIS:<br />

• Faulty motor<br />

• Faulty motor relay<br />

• Faulty harness connector<br />

TROUBLE SYMPTOM:<br />

• ASS does not operate.<br />

WIRING DIAGRAM:<br />

SSF-6 FL1 .25S<br />

Relay box<br />

-l<br />

- - - - - - - -<br />

ASS<br />

contro l<br />

module<br />

®<br />

@<br />

,<br />

va lve ' <br />

re lay , «<br />

====fflFPt : m<br />

n Motor, '<br />

U re lay<br />

_ _ _ _ _ J<br />

Solenoid va lve<br />

Hydrau I ic un it<br />

FL inlet<br />

FL outlet<br />

,<br />

FR inlet<br />

FR outlet ,<br />

RL inlet RL outlet ,<br />

RR inlet ,<br />

, RR outlet , Pump motor ,<br />

L _<br />

_ _ <br />

_<br />

_ _ J<br />

,<br />

,<br />

H4M1113


BRAKES [T10AE3] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

I<br />

87<br />

0 0<br />

86<br />

8 5<br />

30<br />

I<br />

Ff<br />

Q<br />

-"--<br />

B4M0886A<br />

1 10AE1 ICHECK RESISTANCE OF MOTOR RELAY.<br />

1) Turn ignition switch to OFF.<br />

2) Remove motor relay from relay box.<br />

3) Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 85 - No. 86:<br />

: Is the resistance between 70 <strong>and</strong> 90 O?<br />

Go to step 10AE2.<br />

Replace motor relay.<br />

:<br />

B4M0887A<br />

10AE2 CHECK CONTACT POINT OF MOTOR<br />

RELAY.<br />

1) Connect battery to motor relay terminals No. 85 <strong>and</strong><br />

No. 86.<br />

2) Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 30 - No. 87:<br />

: Is the resistance less than 0.5 O?<br />

Cv Go to step 10AE3.<br />

Replace motor relay.<br />

:<br />

I<br />

.L,<br />

87<br />

Ff<br />

/<br />

0 0<br />

86<br />

8 5<br />

30<br />

B4M0888A<br />

10AE3 CHECK CONTACT POINT OF MOTOR<br />

RELAY.<br />

1) Disconnect battery from motor relay terminals.<br />

2) Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 30 - No. 87:<br />

: Is the resistance more than 1 MO?<br />

Go to step 10AE4.<br />

Replace motor relay.<br />

:<br />

247


4-4 [T10AE4]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

0<br />

[20.<br />

c:: ::::J If'<br />

87<br />

86 0 85 rf<br />

30<br />

84M0889A<br />

84M0793A<br />

1 10AE4 I CHECK SHORT Of MOTOR RELAY.<br />

Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 85 - No. 30:<br />

No. 85 - No. 87:<br />


BRAKES [T10AE8] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

CJ<br />

Q<br />

B4M1032<br />

10AE7 CHECK GROUND SHORT IN CONTROL CIR­<br />

CUIT OF RELAY BOX.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector (F50) from relay box.<br />

3) Measure resistance between relay box <strong>and</strong> chassis<br />

ground.<br />

Connector & terminal<br />

Motor relay installing point No. 85 - Chassis ground:<br />

Motor relay installing point No. 86 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

Go to step 10AE8.<br />

C§V : Replace relay box, <strong>and</strong> check fuse No. 19.<br />

@<br />

, , , , , . , . . ""<br />

M 3<br />

,;:>


4-4 [T10AE9]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

r"" n<br />

<br />

@ {,<br />

IX] 29 30 31 32 33 34 35 36 37 3E11'<br />

>


BRAKES [T10AE11] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

Connector cover<br />

Cable clamp cover<br />

B<strong>and</strong><br />

B4M0815A<br />

10AE11 CHECK BATTERY SHORT AT ABSCM MONI­<br />

TOR TERMINAL<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ABS control module.<br />

3) Remove b<strong>and</strong>.<br />

4) Remove cable clamp cover.<br />

5) Remove screws securing connector cover.<br />

CAUTION:<br />

Do not allow harness to catch on adjacent parts during<br />

installation.<br />

6) Remove connector cover.<br />

B4M1026<br />

NOTE:<br />

• To install, reverse above removal procedures .<br />

• Align connector cover rib with connector hole before<br />

installation.<br />

7) Connect all connectors.<br />

251


4-4 [T10AE12]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

8) Measure voltage between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 10 (+) - No. 1 (-):<br />

: Is the voltage less than 2 V?<br />

Cv Go to step 10AE12.<br />

Replace ABSCM.<br />

:<br />

<br />

,<br />

@<br />

M " M"<br />

I II 10 9 8 7 6 5 4 3 2 1<br />

<br />

o<br />

r -<br />

84M0903A<br />

'/36 37 36 35 34 33 32 31 30 29<br />

... ., .. " M ,,,.<br />

M M " 00 ".<br />

84M0903A<br />

,<br />

l<br />

<br />

D< M ,, " '"<br />

183182 61 18' 79 76 77 76<br />

"" @<br />

· · , , , · , ,<br />

6 34 • W <br />

68 67 66 1651 64 1631621 61 160 59 56 157156<br />

n<br />

Ir<br />

84M0904A<br />

10AE12 CHECK BATTERY SHORT AT ABSCM MONI·<br />

TOR TERMINAL<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 10 (+) - No. 1 (-):<br />

C€3:> : Is the voltage less than 2 V?<br />

Cv : Go to step 10AE13.<br />

Replace ABSCM.<br />

:<br />

1 10AE13I CHECK MOTOR GROUND.<br />

Turn ignition switch to OFF.<br />

: Tightening torque:<br />

32 ±10 N'm (3.3 ±1.0 kg-m, 24 ±7 ft-Ib)<br />

Is the motor ground terminal tightly<br />

clamped?<br />

Go to step 10AE14.<br />

Tighten the clamp of motor ground terminal.<br />

1 10AE14 I CHECK ABSCM MOTOR DRIVE TERMINAL<br />

1) Measure voltage between ABSCM connector terminals.<br />

2) Operate the check sequence. < Ref. to 4-4 [W12D1]. ><br />

Connector & terminals<br />

(F49) No. 22 (+ ) - No. 1 (-):<br />

: Does the voltage drop from between 10 V<br />

<strong>and</strong> 13 V to less than 1.5 V, <strong>and</strong> rise to<br />

between 10 V <strong>and</strong> 13 V again when carrying<br />

out the check sequence?<br />

Go to step 10AE15.<br />

Replace ABSCM.<br />

252


BRAKES [T10AE18] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10 9 8 7 6 5 4 3 2 1<br />

8 $ M <br />

68 67 66 6 64 3 61 58 7<br />

CJ<br />

<br />

B4M0905A<br />

1 10AE1S 1 CHECK MOTOR OPERATION.<br />

1) Measure voltage between ABSCM connector terminal.<br />

2) Operate the check sequence. < Ref. to 4-4 [W12D1]. ><br />

Connector & terminals<br />

(F49) No. 10 (+) - No. 1 (-):<br />

: Does the voltage raise from less than 1.5 V<br />

to between 10 V <strong>and</strong> 13 V, <strong>and</strong> return to less<br />

than 1.5 V again when carrying out the check<br />

sequence?<br />

Go to step 10AE16.<br />

Replace hydraulic unit.<br />

1 10AE16 I CHECK MOTOR OPERATION.<br />

Operate the check sequence. < Ref. to 4-4 [W12D1]. ><br />

: Can motor revolution noise (buzz) be heard<br />

when carrying out the check sequence?<br />

Cv Go to step 10AE17.<br />

Replace hydraulic unit.<br />

C§) :<br />

1 10AE17 I CHECK POOR CONTACT IN CONNECTORS.<br />

Turn ignition switch to OFF.<br />

: Is there poor contact in connector between<br />

hydraulic unit, relay box <strong>and</strong> ABSCM? < Ref.<br />

to FOREWORD [T3C11. ><br />

Repair connector.<br />

Go to step 10AE18.<br />

1 10AE18 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

(V Replace ABSCM.<br />

C§) Go to step 10AE19.<br />

253


4-4 [T10AE19]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

10AE19 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

e : Are other trouble codes being output?<br />

C€ : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

254


BRAKES<br />

[T1 OAE19] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

255


256<br />

4-4 [T10AFO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D·NEW 52 (FBI )<br />

MOTOR<br />

B4M0971<br />

AF: TROUBLE CODE 52 MOTOR<br />

- ABNORMAL MOTOR -<br />

DIAGNOSIS:<br />

• Faulty motor<br />

• Faulty motor relay<br />

• Faulty harness connector<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WiRING DIAGRAM:<br />

S8F-6 FL1 .258<br />

Relay box<br />

-l<br />

- - - - - - - -<br />

A8S<br />

contro l<br />

module<br />

§Eg+ft:: J<br />

_ _ _ _ _<br />

,<br />

<br />

va lve ' <br />

relay , «<br />

n Motor<br />

'<br />

U rel ay ,<br />

!<br />

,<br />

Hydraul ic unit<br />

m<br />

®<br />

@<br />

Solenoid va lve<br />

FL inlet<br />

FL outlet<br />

FR inlet<br />

RR inlet<br />

,<br />

,,<br />

FR outlet<br />

,<br />

RL inlet ,<br />

RL outlet<br />

,<br />

,<br />

,<br />

RR outlet<br />

, ,<br />

, Pump motor ,<br />

L _<br />

_ _ <br />

_<br />

_ _ J<br />

,<br />

,<br />

H4M1113


257<br />

BRAKES [T10AF3] 4·4<br />

10. Diagnostics Chart with Select Monitor<br />

12 V<br />

II---I<br />

86 85<br />

30<br />

B4M0887A<br />

10AF1 CHECK CONTACT POINT OF MOTOR<br />

RELAY.<br />

1) Turn ignition switch to OFF.<br />

2) Remove motor relay from relay box.<br />

3) Connect battery to motor relay terminals No. 85 <strong>and</strong><br />

No. 86.<br />

4) Measure resistance between motor relay terminals.<br />

Terminals<br />

No. 30 - No. 87:<br />


258<br />

4-4 [T10AF4]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

1 10AF4 I CHECK MOTOR GROUND.<br />

Tightening torque:<br />

32 ± 10 N·m (3.3 ± 1.0 kg-m, 24 ± 7 ft-Ib)<br />

: Is the motor ground terminal tightly<br />

clamped?<br />

Go to step 10AF5.<br />

Tighten the clamp of motor ground terminal.<br />

Connector cover<br />

Cable clamp cover<br />

B<strong>and</strong><br />

84M0815A<br />

1 10AF5 I CHECK MOTOR OPERATION.<br />

1) Disconnect connector from ABS control module.<br />

2) Remove b<strong>and</strong>.<br />

3) Remove cable clamp cover.<br />

4) Remove screws securing connector cover.<br />

CAUTION:<br />

Do not allow harness to catch on adjacent parts during<br />

installation.<br />

5) Remove connector cover.<br />

84M 1 026<br />

NOTE:<br />

• To install, reverse above removal procedures .<br />

• Align connector cover rib with connector hole before<br />

installation.<br />

6) Connect connector to ABSCM.<br />

7) Connect motor relay to relay box.<br />

8) Connect all connectors.


BRAKES [T10AF9] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10 9 8 7 6 5 4 3 2 1<br />

8 <br />

68 67 66 6 64 3 2 61 0 58 7<br />

<br />

84M0905A<br />

9) Measure voltage between ABSCM connector terminal.<br />

10) Operate the check sequence. < Ref. to 4-4<br />

[W1 2D1]. ><br />

Connector & terminals<br />

(F49) No. 10 (+) - No. 1 (-):<br />

: Does the voltage raise from less than 1.5 V<br />

to between 10 V <strong>and</strong> 13 V, <strong>and</strong> return to less<br />

than 1.5 V again when carrying out the check<br />

sequence?<br />

Go to step 10AF6.<br />

Replace hydraulic unit.<br />

1 10AF6 I CHECK MOTOR OPERATION.<br />

Operate the check sequence. <br />

: Can motor revolution noise (buzz) be heard<br />

when carrying out the check sequence?<br />

0' Go to step 10AF7.<br />

Replace hydraulic unit.<br />

:<br />

1 10AF7 I CHECK POOR CONTACT IN CONNECTORS.<br />

Turn ignition switch to OFF.<br />

: Is there poor contact in connector between<br />

hydraulic unit, relay box <strong>and</strong> ABSCM? < Ref.<br />

to FOREWORD [T3C1}. ><br />

Repair connector.<br />

Go to step 10AF8.<br />

1 10AF8 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

@: Replace ABSCM.<br />

: Go to step 10AF9.<br />

10AF9 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

0' : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

259


4-4 [T10AGO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D-NEW 54 (FBI )<br />

BLS<br />

AG: TROUBLE CODE 54 BlS<br />

- ABNORMAL STOP LIGHT SWITCH -<br />

DIAGNOSIS:<br />

• Faulty stop light switch<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

84M0972<br />

WIRING DIAGRAM:<br />

Fuse<br />

SSF-3 FL1 .258<br />

® @<br />

No.12<br />

r-<br />

stop light<br />

l--------f=-n 1-----nTn .....=.--=--..J sw itch<br />

o<br />

III<br />

UI<br />

:::J<br />

III<br />

b .!!?<br />

.. :::J<br />

5 0<br />

L; L;<br />

.. ..<br />

j j<br />

ASS<br />

control<br />

module<br />

®<br />

(Without cruise contro l)<br />

@ (With cruise controD<br />

®<br />

®<br />

111111W.<br />

H4M1114<br />

260


BRAKES [T10AG3] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

BLS<br />

(F09)<br />

0.0 0 V<br />

B4M0973<br />

10AG1 CHECK OUTPUT OF STOP LIGHT SWITCH<br />

USING SELECT MONITOR.<br />

1) Press [FJ, [0] <strong>and</strong> [9] on the select monitor.<br />

2) Depress the brake pedal.<br />

3) Read the stop light switch output on the select monitor<br />

display.<br />

E3> : Is the reading indicated on monitor display<br />

less than 1.5 V?<br />

C€ : Go to step 10AG2.<br />

Go to step 10AG3.<br />

C§) :<br />

BLS<br />

(F09)<br />

5.0 0 V<br />

H4M1118<br />

10AG2 CHECK OUTPUT OF STOP LIGHT SWITCH<br />

USING SELECT MONITOR.<br />

1) Release the brake pedal.<br />

2) Read the stop light switch output on the select monitor<br />

display.<br />

S : Is the reading indicated on monitor display<br />

greater than 4.5 V?<br />

: Go to step 10AG5.<br />

C§) : Go to step 10AG3.<br />

/ 10AG3 I CHECK IF STOP LIGHTS COME ON.<br />

Depress the brake pedal.<br />

C€HC3> : Do stop lights turn on?<br />

Go to step 10AG4.<br />

C§) :<br />

Repair stop lights circuit.<br />

261


4-4 [T10AG4]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

<br />

1 2 3 4 5 6 7 8 9 10<br />

M 3<br />

5 58 596 61 64 I i 67 68<br />

B4M0908A<br />

1 10AG4 1 CHECK OPEN CIRCUIT IN HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ABSCM.<br />

3) Depress brake pedal.<br />

4) Measure voltage between ABSCM con nector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 36 - Chassis ground:<br />

: Is the voltage between 10 V <strong>and</strong> 13 V?<br />

Go to step 10AGS.<br />

@) Repair harness between stop light switch <strong>and</strong><br />

ABSCM connector.<br />

1 CHECK POOR CONTACT IN CONNECTORS.<br />

: Is there poor contact in connector between<br />

stop light switch <strong>and</strong> ABSCM? < Ref. to<br />

FOREWORD [T3C1j. ><br />

Repair connector.<br />

Go to step 10AG6.<br />

1 10AGS<br />

1 10AG6 1 CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Replace ABSCM.<br />

Go to step 10AG7.<br />

10AG7 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

C Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

@) A temporary poor contact.<br />

262


BRAKES<br />

[11 OAG7] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

263


4-4 [T10AHO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

AH: TROUBLE CODE 56 G SENSOR LINE<br />

- OPEN OR SHORT CIRCUIT OF G SENSOR<br />

D • NEW 5 6 ( FBI )<br />

G SENSOR LINE<br />

B4M0974<br />

DIAGNOSIS:<br />

• Faulty G sensor output voltage<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

WIRING DIAGRAM:<br />

ASS<br />

control<br />

module<br />

.---<br />

- ...,II<br />

<br />

'---<br />

-<br />

COO<br />

4<br />

<br />

F48<br />

L---.4<br />

Shi,ld joint conneeto'<br />

H4M1111<br />

264


BRAKES [T10AH5] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

1997<br />

ABS<br />

(F 00)<br />

4WD ·AT<br />

H4M1117<br />

10AH1 CHECK SPECIFICATIONS OF ABSCM USING<br />

SELECT MONITOR.<br />

1) Press [FJ, [0] <strong>and</strong> [0] on the select monitor.<br />

2) Read the select monitor display.<br />

: Is an ABSCM for 4WD model installed on a<br />

FWD model?<br />

CS' Replace ABSCM.<br />

Go to step 10AH2.<br />

:<br />

G-SENS (FlO)<br />

2.30 V<br />

B4M0927<br />

10AH2 CHECK OUTPUT OF G SENSOR USING<br />

SELECT MONITOR.<br />

1) Press [FJ, [1] <strong>and</strong> [0] on the select monitor.<br />

2) Read the select monitor display.<br />

: Is the indicated reading between 2.1 <strong>and</strong> 2.5<br />

V when the G sensor is in horizontal position?<br />

Go to step 10AH3.<br />

Go to step 10AH6.<br />

1 10AH3 I CHECK POOR CONTACT IN CONNECTORS.<br />

<br />

C<br />

<br />

: Is there poor contact in connector between<br />

ABSCM <strong>and</strong> G sensor? < Ref. to FOREWORD<br />

[T3C1}. ><br />

Repair connector.<br />

Go to step 10AH4.<br />

1 10AH4 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />


4-4 [T10AH6]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

FR (FE5)<br />

o km/ h<br />

84M0977<br />

1 10AH6 I CHECK FREEZE FRAME DATA.<br />

1) Press [F], [E] <strong>and</strong> [5] on the select monitor.<br />

2) Read the select monitor display.<br />

: Is the reading indicated on monitor display 0<br />

km?<br />

(ED : Go to step 10AH7.<br />

: Go to step 10AH15.<br />

FL<br />

o<br />

(FE6)<br />

km/ h<br />

84M0978<br />

1 10AH7 I CHECK FREEZE FRAME DATA.<br />

1) Press the scroll key so that FE6 appears on the monitor<br />

display.<br />

2) Read the select monitor display.<br />

: Is the reading indicated on monitor display 0<br />

: Is the reading indicated on monitor display 0<br />

(ED :<br />

:<br />

km?<br />

Go to step 10AH10.<br />

Go to step 10AH15.<br />

1 10AH10 ICHECK FREEZE FRAME DATA.<br />

1) Press the scroll key so that FE14 appears on the monitor<br />

display.<br />

2) Read the select monitor display.<br />

: Is the reading indicated on monitor display<br />

more than 3.65 V?<br />

(vEV : Go to step 10AH11.<br />

: Go to step 10AH15.<br />

266


BRAKES [T10AH14] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

n<br />

r-<br />

®<br />

/,<br />

IXI 29 30 31 32 33 34 35 36 37 36\<br />

>< 561571 58 5916 61 621631 ', 651 66 67 68<br />

, , , . , . , , , "" ,<br />

" " " " " " " " "<br />

35 35 • a M <br />

"<br />

I II 68 69 70 71 72 73 74 ;; 76 II<br />

"<br />

B4M0912A<br />

10AH11 CHECK OPEN CIRCUIT IN G SENSOR OUT­<br />

PUT HARNESS AND GROUND HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ABSCM.<br />

3) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 7 - No. 45:<br />

: Is the resistance between 4.3 <strong>and</strong> 4.9 kn.?<br />

Go to step 10AH12.<br />

(§) : Repair harness/connector between G sensor <strong>and</strong><br />

ABSCM.<br />

: Is there poor contact in connector between<br />

ABSCM <strong>and</strong> G sensor? < Ref. to FOREWORD<br />

[T3C1J. ><br />

Repair connector.<br />

Go to step 10AH13.<br />

1 10AH13 I CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

Cvs) Replace ABSCM.<br />

(§) : Go to step 10AH14.<br />

10AH14 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

(§) A temporary poor contact.<br />

267


4-4 [T10AH15]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

84M091 1C<br />

--------<br />

1 10AH1S ICHECK INPUT VOLTAGE OF G SENSOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove console box.<br />

3) Disconnect G sensor from body. (Do not disconnect<br />

connector.)<br />

4) Turn ignition switch to ON.<br />

5) Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 1 (+) - No. 3 (-):<br />

: Is the voltage between 4.75 <strong>and</strong> 5.25 V?<br />

Cv Go to step 10AH16.<br />

(@ : Repair harness/connector between G sensor <strong>and</strong><br />

ABSCM.<br />

n<br />

Ir<br />

@<br />

, , , , , . , , . '""<br />

IX 29 30 31 32 33 34 35 36 37 38\<br />

X 56/571 58 591601 61 1621631 " 651 66 67 68<br />

/<br />

'" " " " " " " " "<br />

35 35 •<br />

"<br />

1 11 68 69 70 71 72 73 74 ;; 76J!<br />

1/<br />

84M0912A<br />

10AH16 CHECK OPEN CIRCUIT IN G SENSOR OUT­<br />

PUT HARNESS AND GROUND HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ABSCM.<br />

3) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 7 - No. 45:<br />

: Is the resistance between 4.3 <strong>and</strong> 4.9 kQ?<br />

Go to step 10AH17.<br />

(@ : Repair harness/connector between G sensor <strong>and</strong><br />

ABSCM.<br />

268


BRAKES [T10AH19] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

<br />

1 2 3 4 5 6 7 8 9 10<br />

• • M 3<br />

5 58 5 6 61 6 " 6 66 67 68<br />

B4M0913A<br />

10AH17 CHECK GROUND SHORT IN G SENSOR<br />

OUTPUT HARNESS.<br />

1) Disconnect connector from G sensor.<br />

2) Measure resistance between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 7 - Chassis ground:<br />

: Is the resistance more than 1 MO.?<br />

@ Go to step 10AH18.<br />

Repair harness between G sensor <strong>and</strong> ABSCM.<br />

C§<br />

H4M1146<br />

1 10AH18 I CHECK G SENSOR.<br />

1) Connect connector to G sensor.<br />

2) Connect connector to ABSCM.<br />

3) Turn ignition switch to ON.<br />

4) Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 2 (+ ) - No. 1 (-):<br />

: Is the voltage between 2.1 <strong>and</strong> 2.5 V when G<br />

sensor ;s horizontal?<br />

Go to step 10AH19.<br />

Replace G sensor.<br />

Front<br />

¢<br />

H4M1147A<br />

1 10AH19 I CHECK G SENSOR.<br />

Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 2 (+) - No. 1 (-):<br />

: Is the voltage between 3.7 <strong>and</strong> 4.1 V when G<br />

sensor is inclined forwards to 90°?<br />

Cv) Go to step 10AH20.<br />

Replace G sensor.<br />

C§ :<br />

269


4-4 [T10AH20]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

Front<br />

¢l<br />

H4M1148A<br />

1 10AH20 1 CHECK G SENSOR.<br />

Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 2 (+ ) - No. 1 (-):<br />

: Is the voltage between 0.5 <strong>and</strong> 0.9 V when G<br />

sensor ;s inclined backwards to 90°?<br />

C Go to step 10AH21 .<br />

Replace G sensor.<br />

1 10AH21 1 CHECK POOR CONTACT IN CONNECTORS.<br />

Turn ignition switch to OFF.<br />

<br />

: Is there poor contact in connector between<br />

ABSCM <strong>and</strong> G sensor? < Ref. to FOREWORD<br />

[T3C1}. ><br />

Repair connector.<br />

Go to step 10AH22.<br />

1 10AH22 1 CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

CvtV Replace ABSCM.<br />

Go to step 10AH23.<br />

:<br />

10AH23 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

CvtV : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

270


BRAKES<br />

[T10AH23] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

271


4-4 [T10AIO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D • NEW 5 6 ( FBI )<br />

G SENSOR +B<br />

AI: TROUBLE CODE 56 G SENSOR + B<br />

- BATTERY SHORT OF G SENSOR -<br />

DIAGNOSIS:<br />

• Faulty G sensor output voltage<br />

TROUBLE SYMPTOM:<br />

• ABS does not operate.<br />

B4M0982<br />

WIRING DIAGRAM:<br />

ASS<br />

control<br />

module<br />

r-<br />

ti:<br />

<br />

-<br />

----:i:<br />

<br />

® @<br />

®<br />

=811 I]<br />

®<br />

<br />

f48<br />

<br />

Shield joint ,onnedo,<br />

U nsor<br />

@<br />

H4M1111<br />

272


BRAKES [T10AI3] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

G-SENS (F lO)<br />

2.30 V<br />

B4M0927<br />

@ .<br />

<br />

1 2 3 4 5 6 7 8 9 10<br />

M 3<br />

5 58 596 61 6 6<br />

" 66 67 68<br />

B4M0914A<br />

10AI1 CHECK OUTPUT OF G SENSOR USING<br />

SELECT MONITOR.<br />

1) Press [F], [1] <strong>and</strong> [0] on the select monitor.<br />

2) Read the select monitor display.<br />

S : Is the indicated reading between 2.1 <strong>and</strong> 2.5<br />

V when the G sensor is in horizontal position?<br />

0- :<br />

Replace ABSCM.<br />

@) : Go to step 10A12.<br />

1 10AI2 1 CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Remove console box.<br />

3) Disconnect connector from G sensor.<br />

4) Disconnect connector from ABSCM.<br />

5) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 7 (+) - Chassis ground (-):<br />

E3> : Is the voltage less than 1 V?<br />

0- Go to step 10A13.<br />

@) : Repair harness between G sensor <strong>and</strong> ABSCM.<br />

<br />

1 2 3 4 5 6 7 8 9 10<br />

M <br />

5 58 59 61 6 6 " 6 66 67 68<br />

B4M0914A<br />

1 10At3 1 CHECK BATTERY SHORT OF HARNESS.<br />

1) Turn ignition switch to ON.<br />

2) Measure voltage between ABSCM connector <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(F49) No. 7 (+ ) - Chassis ground (-):<br />

e : Is the voltage less than 1 V?<br />

Go to step 10A14.<br />

@) : Repair harness between G sensor <strong>and</strong> ABSCM.<br />

273


274<br />

4-4 [T10AI4]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

1 10AI4 I CHECK ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors.<br />

3) Erase the memory.<br />

4) Perform inspection mode.<br />

5) Read out the trouble code.<br />


BRAKES<br />

[11 OAIS] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

MEMO:<br />

275


4-4 [T1 OAJO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D • NEW 5 6 ( FBI )<br />

G SENSOR HJl<br />

AJ: TROUBLE CODE 56 G SENSOR HJl<br />

- ABNORMAL G SENSOR HIGH Jl OUTPUT -<br />

DIAGNOSIS:<br />

.. Faulty G sensor output voltage<br />

TROUBLE SYMPTOM:<br />

.. ABS does not operate.<br />

B4M0984<br />

WIRING DIAGRAM:<br />

-<br />

ASS !<br />

<br />

control<br />

module<br />

'--<br />

<br />

® @<br />

@<br />

I :[tj U S snsor<br />

@<br />

<br />

r4B<br />

Shi,ld joint conn,cto'<br />

<br />

@<br />

H4M1111<br />

276


277<br />

BRAKES [T10AJ4] 4 .. 4<br />

10. Diagnostics Chart with Select Monitor<br />

G-SENS (FlO)<br />

2.30 V<br />

84M0927<br />

10AJ1 CHECK OUTPUT OF G SENSOR USING<br />

SELECT MONITOR.<br />

1) Press [FJ, [1] <strong>and</strong> [0] on the select monitor.<br />

2) Read the select monitor display.<br />


278<br />

4-4 [T10AJ5]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

r=r<br />

r-Q<br />

<br />

® /,<br />

IXI 29 30 31 32 33 34 35 36 37 38\'<br />

>< 56/571 58 591601 61 1621631<br />

, , , , , . 'I 651 66 67 68<br />

, , . '""<br />

1<br />

" " " " " " " " '"<br />

3B<br />

\\<br />

39 40 41 42 43 44 45 46 II,<br />

"<br />

II 68 69 70 71 72 73 74 ; ; 76 II<br />

\ '<br />

B4M0912A<br />

10AJ5 CHECK OPEN CIRCUIT IN G SENSOR OUT­<br />

PUT HARNESS AND GROUND HARNESS.<br />

1) Turn ignition switch to OFF.<br />

2) Disconnect connector from ABSCM.<br />

3) Measure resistance between ABSCM connector terminals.<br />

Connector & terminal<br />

(F49) No. 7 - No. 45:<br />

: Is the resistance between 4.3 <strong>and</strong> 4.9 kQ?<br />

Go to step 10AJ6.<br />

@) : Repair harness/connector between G sensor <strong>and</strong><br />

ABSCM.<br />

H4M1146<br />

----<br />

/ 10AJ6 / CHECK G SENSOR.<br />

1) Remove console box.<br />

2) Remove G sensor from vehicle.<br />

3) Connect connector to G sensor.<br />

4) Connect connector to ABSCM.<br />

5) Turn ignition switch to ON.<br />

6) Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 2 (+) - No. 1 (-):<br />

: Is the voltage between 2.1 <strong>and</strong> 2.5 V when G<br />

sensor is horizontal?<br />

Cv Go to step 10AJ7.<br />

@) Replace G sensor.


BRAKES [T10AJ10] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

Front<br />

¢<br />

H4M1147A<br />

1 10AJ7 I CHECK G SENSOR.<br />

Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 2 (+) - No. 1 (-):<br />

: Is the voltage between 3.7 <strong>and</strong> 4.1 V when G<br />

sensor is inclined forwards to 90°?<br />

: Go to step 10AJ8.<br />

Replace G sensor.<br />

:<br />

Front<br />

¢J<br />

H4M1148A<br />

1 10AJ8 I CHECK G SENSOR.<br />

Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 2 (+ ) - No. 1 (-):<br />

: Is the voltage between 0.5 <strong>and</strong> 0.9 V when G<br />

CS§D :<br />

:<br />

sensor is inclined backwards to 90°?<br />

Go to step 10AJ9.<br />

Replace G sensor.<br />

1 10AJ9 I CHECK ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors.<br />

3) Erase the memory.<br />

4) Perform inspection mode.<br />

5) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

cy Replace ABSCM.<br />

Go to step 10AJ10.<br />

<br />

10AJ10 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

cy) : Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

: A temporary poor contact.<br />

279


4-4 [T1 OAKO]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

D • NEW 5 6 ( FBI )<br />

G SENSOR STICK<br />

AK: TROUBLE CODE 56 G SENSOR STICK<br />

- G SENSOR OUTPUT IS STUCK -<br />

DIAGNOSIS:<br />

.. Faulty G sensor output voltage<br />

TROUBLE SYMPTOM:<br />

.. ASS does not operate.<br />

B4M0813<br />

WIRING DIAGRAM:<br />

.---<br />

®<br />

ABS<br />

contro l<br />

module<br />

I-...-<br />

<br />

- ...,t.<br />

-<br />

..!.<br />

f48<br />

'----/<br />

l....-<br />

I<br />

H4M1111<br />

280


BRAKES [T10AK4] 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

10AK1<br />

CHECK ALL FOUR WHEELS FOR FREE<br />

TURNING.<br />

: Have the wheels been turned freely such as<br />

when the vehicle is lifted <strong>up</strong>, or operated on<br />

a rolling road?<br />

The ABS is normal. Erase the trouble code.<br />

Go to step 10AK2.<br />

G-SENS (F lO)<br />

2.30 V<br />

Fron!<br />

¢:l<br />

84M0927<br />

H4M1147A<br />

10AK2 CHECK OUTPUT OF G SENSOR USING<br />

SELECT MONITOR.<br />

1) Press [FJ, [1] <strong>and</strong> [0] on the select monitor.<br />

2) Read the select monitor display.<br />

E3> : Is the indicated reading between 2.1 <strong>and</strong> 2.5<br />

V when the vehicle is in horizontal position?<br />

Go to step 10AK3.<br />

Go to step 10AKS.<br />

C§ :<br />

10AK3 CHECK OUTPUT OF G SENSOR USING<br />

SELECT MONITOR.<br />

1) Turn ignition switch to OFF.<br />

2) Remove console box.<br />

3) Remove G sensor from vehicle. (Do not disconnect<br />

connector.)<br />

4) Turn ignition switch to ON.<br />

5) Press [FJ, [1] <strong>and</strong> [0] on the select monitor.<br />

6) Read the select monitor display.<br />

: Is the indicated reading between 3.7 <strong>and</strong> 4.1<br />

V when G sensor is inclined forwards to 90°?<br />

G' Go to step 10AK4.<br />

Replace G sensor.<br />

C§ :<br />

Fron!<br />

¢J<br />

H4M1148A<br />

10AK4 CHECK OUTPUT OF G SENSOR USING<br />

SELECT MONITOR.<br />

Read the select monitor display.<br />


4-4 [T10AKS]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

/ 10AK5 / CHECK POOR CONTACT IN CONNECTORS.<br />

Turn ignition switch to OFF.<br />

<br />

: Is there poor contact in connector between<br />

ABSCM <strong>and</strong> G sensor? < Ref. to FOREWORD<br />

[T3C11· ><br />

Repair connector.<br />

Go to step 10AKS.<br />

/ 10AKS / CHECK ABSCM.<br />

1) Connect all connectors.<br />

2) Erase the memory.<br />

3) Perform inspection mode.<br />

4) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

C Replace ABSCM.<br />

Go to step 10AK7.<br />

@) :<br />

10AK7 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

: Are other trouble codes being output?<br />

Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

A temporary poor contact.<br />

0<br />

!r<br />

@<br />

t,<br />

"<br />

IXI 29 30 31 32 33 34 35 36 37 38\'<br />

.> : Is the resistance between 4.3 <strong>and</strong> 4.9 kD.?<br />

C : Go to step 10AK9.<br />

@) : Repair harness/connector between G sensor <strong>and</strong><br />

ABSCM.<br />

282


BRAKES [T10AK11J 4-4<br />

10. Diagnostics Chart with Select Monitor<br />

H4M1146<br />

110AK9 1 CHECK G SENSOR.<br />

1) Remove console box.<br />

2) Remove G sensor from vehicle.<br />

-3) Connect connector to G sensor.<br />

4) Connect connector to ABSCM.<br />

5) Turn ignition switch to ON.<br />

6) Measure voltage between G sensor connector terminals.<br />

Connector & terminal<br />

(R70) No. 2 (+) - No. 1 (-):<br />


4-4 [T10AK12]<br />

10. Diagnostics Chart with Select Monitor<br />

BRAKES<br />

1 10AK12 I CHECK ABSCM.<br />

1) Turn ignition switch to OFF.<br />

2) Connect all connectors.<br />

3) Erase the memory.<br />

4) Perform inspection mode.<br />

5) Read out the trouble code.<br />

: Is the same trouble code as in the current<br />

diagnosis still being output?<br />

0- Replace ABSCM.<br />

Go to step 10AK13.<br />

:<br />

10AK13 CHECK ANY OTHER TROUBLE CODES<br />

APPEARANCE.<br />

8 : Are other trouble codes being output?<br />

Proceed with the diagnosis corresponding to the<br />

trouble code.<br />

A temporary poor contact.<br />

284


BRAKES [T11AO] 4-4<br />

11. General Diagnostics Table<br />

Vehicle instability during braking<br />

Poor braking<br />

Symptom<br />

Vehicle pulls to either side.<br />

Vehicle spins.<br />

11. General Diagnostics Table<br />

A: SYMPTOMS AND PROBABLE CAUSES<br />

Probable faulty units/parts<br />

• Hydraulic unit (solenoid valve)<br />

• ABS sensor<br />

• Brake (caliper & piston, pads)<br />

• Wheel alignment<br />

• Tire specifications, tire wear <strong>and</strong> air pressures<br />

• Incorrect wiring or piping connections<br />

• Road surface (uneven, camber)<br />

• Hydraulic unit (solenoid valve)<br />

• ABS sensor<br />

• Brake (pads)<br />

• Tire specifications, tire wear <strong>and</strong> air pressures<br />

• Incorrect wiring or piping connections<br />

• Hydraulic unit (solenoid valve)<br />

• Brake (pads)<br />

Long braking/stopping distance • Air in brake line<br />

• Tire specifications, tire wear <strong>and</strong> air pressures<br />

• Incorrect wiring or piping connections<br />

Wheel locks.<br />

Brake dragging<br />

Long brake pedal stroke<br />

Vehicle pitch ing<br />

Unstable or uneven braking<br />

Excessive pedal vibration<br />

Noise from hydraulic unit<br />

• Hydraulic unit (solenoid valve, motor)<br />

• ABS sensor<br />

• Incorrect wiring or piping connections<br />

• Hydraulic unit (solenoid valve)<br />

• ABS sensor<br />

• Master cylinder<br />

• Brake (caliper & piston)<br />

• Parking brake<br />

• Axle & wheels<br />

• Brake pedal play<br />

• Air in brake line<br />

• Brake pedal play<br />

• Suspension play or fatigue (reduced damping)<br />

• Incorrect wiring or piping connections<br />

• Road surface (uneven)<br />

• Hydraulic unit (solenoid valve)<br />

• ABS sensor<br />

• Brake (caliper & piston, pads)<br />

• Tire specifications, tire wear <strong>and</strong> air pressures<br />

• Incorrect wiring or piping connections<br />

• Road surface (uneven)<br />

• Incorrect wiring or piping connections<br />

• Road surface (uneven)<br />

• Hydraulic unit (mount bushing)<br />

• ABS sensor<br />

• Brake piping<br />

• Hydraulic unit (mount bushing)<br />

• ABS sensor<br />

Vibration <strong>and</strong>/or noise (while<br />

• Master cylinder<br />

driving on slippery roads) Noise from front of vehicle • Brake (caliper & piston, pads, rotor)<br />

• Brake piping<br />

• Brake booster & check valve<br />

• Suspension play or fatigue<br />

Noise from rear of vehicle<br />

• ABS sensor<br />

• Brake (caliper & piston, pads, rotor)<br />

• Parking brake<br />

• Brake piping<br />

• Suspension play or fatigue<br />

285


4-4 [T11B1]<br />

11. General Diagnostics Table<br />

BRAKES<br />

B: CHECKING THE HYDRAULIC UNIT<br />

OPERATION<br />

PREPARING THE BRAKE TESTER.<br />

: Is the brake tester available?<br />

<br />

C§ : CHECKING THE HYDRAULIC UNIT ABS OPERA­<br />

TION BY PRESSURE GAUGE < Ref. to 4-4<br />

[W12C1]. ><br />

286


SUPPLEMENTAL<br />

RESTRAINT SYSTEM 5-5<br />

Page<br />

T DIAGNOSTiCS ....................................... . ............................ . . . . . . . . . . ................. 2<br />

1. Electrical Components Location .......... . . . . . . . . . . . . . . . . . . . . . ............................ 2<br />

2. Schematic . . . . . . . . . . . ........... . . . ............. . . . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . ........... . . . . 3<br />

3. Tools for Diagnostics .............................................................................4<br />

Diagnostics Chart for On-board Diagnostic System . . . . . . . . ................... 8<br />

5. Diagnostics Chart with Trouble Code ................................................. 14<br />

4.


5-5 [T100] SUPPLEMENTAL RESTRAINT SYSTEM<br />

1. Electrical Components Location<br />

1. Electrical Components location<br />

Airbag<br />

main harness<br />

To body<br />

harness<br />

Roll<br />

connector<br />

Inflater<br />

(Driver)<br />

H5M0668B<br />

Connector No.<br />

(AB1)<br />

(AB2)<br />

(AB3)<br />

(AB6) (AB7) (ABS) (AB9)<br />

(AB10)<br />

Pole<br />

7<br />

3<br />

3<br />

12 3 3 3<br />

3<br />

Color<br />

Yellow<br />

Yellow<br />

Yellow<br />

Yellow Yellow Yellow Yellow<br />

Yellow<br />

Male/Female<br />

Male<br />

Female<br />

Female<br />

Female Male Male Male<br />

Female<br />

2


SUPPLEMENTAL RESTRAINT SYSTEM<br />

[T200] 5-5<br />

2. Schematic<br />

2. Schematic<br />

Combination meter<br />

Airbag<br />

warning<br />

light<br />

Dimmer<br />

circuit<br />

I<br />

Airbag control module<br />

G-sensor<br />

1....--""" 1---'<br />

Impact<br />

sensing<br />

circuit<br />

sensor<br />

I Electric<br />

--L<br />

..:r:.<br />

FIB<br />

R No.15 (10A)<br />

GW<br />

l<br />

IGI ...-- ---<br />

Diagnosis<br />

connector<br />

U 2<br />

@)<br />

<br />

<br />

Booster<br />

"'<br />

.:;()....I.<br />

,....:.;,:..:...----l----I @) @<br />

I<br />

@ :r <br />

I No.16(15A I GY GY<br />

;::=<br />

815A'=(-= R<br />

":"'-----------R <br />

__ __<br />

<br />

.; __ ____ ___<br />

I<br />

r<br />

------' ...<br />

____<br />

r-- L<br />

1 5 ------I--I-I Diagnosis<br />

I<br />

'--<br />

L '-- I<br />

I-- 2 W w'r-- II Clear<br />

4 1--#------+--4-1-1<br />

I I memory<br />

B82<br />

GR r-<br />

II Warning<br />

3 4 5 6 1 l op<br />

I I light unit<br />

B r-I <br />

.-------------- 2 ..<br />

_I.- <br />

B 'r-<br />

.------------------.:=.....j 31--u- -- -I--H-- ...<br />

l<br />

I<br />

•<br />

Safety<br />

sensor<br />

Inflater I----I_;:=-U---+=I_-----If-+f----:;I__+-----<br />

(Driver)<br />

<br />

I::::<br />

I!:.:<br />

-<br />

I<br />

I<br />

Inflater [ 0 0 0 0<br />

(Passenger)<br />

0 0 0<br />

I<br />

H5M06678<br />

3


4<br />

5-5 [T300] SUPPLEMENTAL RESTRAINT SYSTEM<br />

3. Tools for Diagnostics<br />

3. Tools for Diagnostics<br />

CAUTION:<br />

Be sure to use specified test harness A, B or C when<br />

measuring voltage, resistance, etc. of AIRBAG system<br />

component parts.<br />

A: TEST HARNESS A<br />

PN 98299PAOOO<br />

..,.....,.,.....IX:151617181<br />

==11311 '1151161171181<br />

5A<br />

< > 1000<br />

<br />

<br />

Ili'h'J,11<br />

®I t,Ll ri·1<br />

..<br />

'R<br />

lW<br />

I"<br />

J Co<br />

® I 'r1'rr 'r!<br />

rrr2T3l<br />

<br />

B5MOl12A


SUPPLEMENTAL RESTRAINT SYSTEM [T3S0] 5-5<br />

3. Tools for Diagnostics<br />

B: TEST HARNESS B2<br />

PN 98299PA011<br />

®<br />

t<br />

Le!/B<br />

Gy/L<br />

IB<br />

La<br />

-+ L GW<br />

-f= Bf" Y<br />

f B WR<br />

W<br />

YB<br />

14- BW<br />

4<br />

L<br />

<br />

-<br />

'B<br />

La/B<br />

Gv'L ...,-<br />

6<br />

-t:l- TI<br />

B<br />

L 12<br />

L<br />

Gw+4<br />

Y+ P.:<br />

_H<br />

WHf-'f- -t<br />

Bf" 1,9.<br />

YB<br />

W<br />

BW 1 6<br />

WL<br />

W <br />

.. t:l <br />

Y fl,f.<br />

8<br />

..L<br />

78<br />

1<br />


5-5 [TaCO]<br />

3. Tools for Diagnostics<br />

SUPPLEMENTAL RESTRAINT SYSTEM<br />

c: TEST HARNESS C<br />

PN 98299PA020<br />

1112131<br />

<br />

<br />

B5M01 13A<br />

6


SUPPLEMENTAL RESTRAINT SYSTEM<br />

[T3CO] 5-5<br />

3. Tools for Diagnostics<br />

D: AIRBAG RESISTOR<br />

The airbag resistor is used during diagnostics. The airbag<br />

resistor has the same resistance as the airbag module <strong>and</strong><br />

thus provides safety when used instead of the airbag<br />

module. It also makes it possible to finish, diagnostics in<br />

less time.<br />

PN 98299PA040<br />

BR====I<br />

B5M01 14A<br />

7


5-5 [T4A1] SUPPLEMENTAL RESTRAINT SYSTEM<br />

4. Diagnostics Chart for On-board Diagnostic System<br />

4. Diagnostics Chart for On-board<br />

Diagnostic System<br />

A: BASIC DIAGNOSTICS PROCEDURE<br />

4A1<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

1) Airbag warning light comes ON.<br />

2) Turn ignition switch to ON (engine OFF).<br />

3) Check airbag warning light illuminates.<br />

: Does airbag warning light stay ON after<br />

about 7 seconds or remain OFF, or come<br />

back ON after 30 seconds?<br />

Cv : Repair <strong>and</strong> replace. < Ref. to 5-5 [T4DO]. ><br />

C® Go to step 4A2.<br />

1 4A2 I CHECK TROUBLE CODE INDICATES.<br />

Perform ON-BOARD DIAGNOSTICS.<br />

<br />

<br />

C€<br />

4A3<br />

: Does trouble code indicate?<br />

< Ref. to 5-5 [T5AO}. ><br />

: Repair <strong>and</strong> replace. < Ref. to 5-5 [T500]. ><br />

Then go to step 4A3.<br />

Repair <strong>and</strong> replace. < Ref. to 5-5 [T5RO]. > Then<br />

go to step 4A3.<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

1) Turn ignition switch to ON (engine OFF).<br />

2) Check airbag warning light illuminates.<br />

: Does airbag warning light stay ON after<br />

about 7 seconds or come back ON after 30<br />

seconds?<br />

Repair <strong>and</strong> replace. < Ref. to 5-5 [T4DO]. ><br />

Go to step 4A4.<br />

4A4<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

Check airbag warning light illuminates.<br />

: Does airbag warning light come ON for about<br />

.<br />

7 seconds, then go out <strong>and</strong> stay out?<br />

cY) Perform clear memory. < Ref. to 5-5 [T 4CO] . ><br />

C® : Go to step 4A1 .<br />

8


SUPPLEMENTAL RESTRAINT SYSTEM [T4CO] 5-5<br />

4. Diagnostics Chart for On-board Diagnostic System<br />

DIAG.<br />

terminal<br />

81Jllij@ B5M0115D<br />

B: ON-BOARD DIAGNOSTIC<br />

When the airbag system is in functioning condition, the<br />

airbag warning light will remain on for about 7 seconds<br />

<strong>and</strong> go out when the ignition switch is set to ON.<br />

If there is any malfunction, the airbag warning light will<br />

either stay on or off continuously. In such cases, perform<br />

on-board diagnostic in accordance with the specified procedure<br />

to determine trouble codes.<br />

1) Turn ignition switch ON (with engine OFF).<br />

2) Con nect DIAG. terminal to No. 1 terminal of diagnosis<br />

connector located inside lower cover.<br />

3) Check in accordance with the trouble code indicated<br />

by the AIR8AG warning light, <strong>and</strong> record the trouble<br />

codes.<br />

4) Turn the ignition switch "OFF" <strong>and</strong> remove the DIAG.<br />

terminal from No.1 terminal of diagnosis connector.<br />

DIAG.<br />

terminal "A"<br />

fIhIllij @ B5M01 16D<br />

C: CLEAR MEMORY<br />

After eliminating problem as per trouble code, clear memory<br />

as follows:<br />

1) Make sure ignition switch is ON (<strong>and</strong> engine off). Connect<br />

one DIAG. terminal "A" on diagnosis connector terminal<br />

No. 1.<br />

While warning light is flashing, connect the other DIAG.<br />

terminal "8" on terminal No. 2 for at least three seconds.<br />

2) After memory is cleared, normal warning light flashing<br />

rate resumes. (Warning light flashes every 0.6 seconds<br />

ON-OFF operation.) Memory cannot be cleared if any<br />

problem exists.<br />

3) After clear memory <strong>and</strong> then DIAG. terminals "A" <strong>and</strong><br />

"8", extract from diagnosis connector.<br />

9


5-5 [T4D1] SUPPLEMENTAL RESTRAINT SYSTEM<br />

4. Diagnostics Chart for On-board Diagnostic System<br />

1<br />

D: DIAGNOSTICS PROCEDURE<br />

4D1 I CHECK TROUBLE CODE INDICATES.<br />

1) Perform on-board diagnostic. <br />

2) Check trouble code indicates.<br />

: Are trouble codes 4, 22, 34, 42 indicated?<br />

< Ref. to 5-5 [T5A2J. ><br />

Cv Go to step 4D3.<br />

@) Go to step 4D1.<br />

1 4D3 I CHECK TROUBLE CODE INDICATES.<br />

Check trouble code indicates.<br />

e<br />

4D4<br />

: Are trouble codes 12, 13, 41, 43 indicated?<br />

< Ref. to 5-5 [T5A2J. ><br />

Go to step 4D4.<br />

Go to step 4D8.<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

1) Turn ignition switch to OFF. Disconnect battery ground<br />

cable, <strong>and</strong> wait 20 seconds.<br />

2) Disconnect passenger's airbag module connector<br />

(AB9) to (AB10). <br />

3) Connect test harness C connector (1 C) to (AB9).<br />

4) Connect airbag resistor to test harness C connector<br />

(3C).<br />

10


SUPPLEMENTAL RESTRAINT SYSTEM [T4D6] 5-5<br />

4. Diagnostics Chart for On-board Diagnostic System<br />

5) Remove lower cover panel <strong>and</strong> connect test harness C<br />

connector (1C) to (ABS) with airbag<br />

resistor attached to test harness C connector (3C).<br />

6) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

to ON.<br />

7) Check airbag warning light illuminates.<br />

: Does airbag warning light go off after about<br />

7 seconds <strong>and</strong> remain off for more than 30<br />

seconds? < Ref. to 5-5 [T4011}. ><br />

Go to step 405.<br />

Perform diagnostics <strong>and</strong> repair according to indicated<br />

trouble code. < Ref. to 5-5 [T5AO] . > Then<br />

go to step 4010.<br />

405<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

1) Turn ignition switch to OFF. Disconnect battery ground<br />

cable, <strong>and</strong> wait 20 seconds.<br />

2) Connect passenger's airbag module connector (AB9)<br />

to (AB10).<br />

3) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

to ON.<br />

4) Check airbag warning light illuminates.<br />

: Does airbag warning light go off after about<br />

7 seconds <strong>and</strong> remain off for more than 30<br />

seconds? < Ref. to 5-5 [T4011}. ><br />

Go to step 406.<br />

Replace with a new passenger's airbag module.<br />

< Ref. to 5-5 [W3A2]. > Then go to step 4D5.<br />

406<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

1) Turn ignition switch to "OFF". Disconnect battery<br />

ground cable, <strong>and</strong> wait 20 seconds.<br />

2) Con nect connector (ABS) to (AB3).<br />

G5M0430<br />

3) Remove driver'S airbag module <strong>and</strong> connect test harness<br />

C connector (1C) to (AB7). <br />

4) Connect airbag resistor to test harness C con nector<br />

(3C).<br />

5) Con nect battery ground cable <strong>and</strong> turn ignition switch<br />

to ON.<br />

6) Check airbag warning light illuminates.<br />

: Does airbag warning light go off after about<br />

7 seconds <strong>and</strong> remain off for more than 30<br />

seconds? < Ref. to 5-5 [T4011}. ><br />

11


5-5 [T4D7] SUPPLEMENTAL RESTRAINT SYSTEM<br />

4. Diagnostics Chart for On-board Diagnostic System<br />

G-<br />

<br />

Replace with a new driver's airbag module.<br />

< Ref. to 5-5 [W3A 1]. > Then go to step 4010.<br />

Replace with a new combination switch.<br />

< Ref. to 5-5 [W600]. > <strong>and</strong> install driver's airbag<br />

module. < Ref. to 5-5 [W3A 1]. > Then go to step<br />

409.<br />

407<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

1) Turn ignition switch to OFF. Disconnect battery ground<br />

cable, <strong>and</strong> wait 20 seconds.<br />

2) Remove lower cover panel <strong>and</strong> connect test harness C<br />

connector (1C) to (AB8) with airbag<br />

resistor attached to. test harness C connector (3C).<br />

3) Con nect battery ground cable <strong>and</strong> turn ignition switch<br />

to ON.<br />

4) Check airbag warning light illuminates.<br />

: Does a;rbag warning light go off after about<br />

7 seconds <strong>and</strong> remain off for more than 30<br />

seconds? < Ref. to 5-5 [T4D111. ><br />

Go to step 406.<br />

Perform diagnostics <strong>and</strong> repair according to indicated<br />

trouble code. < Ref. to 5-5 [T5AO]. > Then<br />

go to step 4010.<br />

408<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

1) Turn ignition switch to OFF. Disconnect battery ground<br />

cable, <strong>and</strong> wait 20 seconds.<br />

2) Disconnect passenger's airbag module connector<br />

(AB9) to (AB10). < Ref. to 5-5 [W3A2]. ><br />

12


SUPPLEMENTAL RESTRAINT SYSTEM [T4D11] 5-5<br />

4. Diagnostics Chart for On-board Diagnostic System<br />

3) Connect test harness C connector (1 C) to (AB9).<br />

4) Connect airbag resistor to test harness C connector<br />

(3C).<br />

5) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

to ON.<br />

6) Check airbag warning light illuminates.<br />

C€H3> : Does airbag warning light go off after about<br />

7 seconds <strong>and</strong> remain off for more than 30<br />

seconds? < Ref. to 5-5 [T4D11}. ><br />

409<br />

Replace with a new passenger's airbag module.<br />

< Ref. to 5-5 [W3A2]. > Then go to step 4010.<br />

Perform diagnostics <strong>and</strong> repair according to indicated<br />

trouble code. < Ref. to 5-5 [T5AO]. > Then<br />

go to step 4010.<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

1) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

to ON.<br />

2) Check airbag warning light illuminates.<br />

: Does airbag warning light go off after about<br />

7 seconds <strong>and</strong> remain off for more than 30<br />

seconds? < Ref. to 5-5 [T4D11}. ><br />

4010<br />

Perform clear memory. < Ref. to 5-5 [T4CO] . ><br />

Replace with a new driver's airbag module.<br />

< Ref. to 5-5 [W3A 1]. > Then go to step 4010.<br />

CHECK AIRBAG WARNING LIGHT ILLUMI­<br />

NATES.<br />

1) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

to ON.<br />

2) Check airbag warning light illuminates.<br />

: Does airbag warning light go off after about<br />

7 seconds <strong>and</strong> remain off for more than 30<br />

seconds? < Ref. to 5-5 [T4D11}. ><br />

Perform clear memory. < Ref. to 5-5 [T4CO]. ><br />

Then go to step 401 .<br />

1 4011 1 NOTES<br />

e Always remember to secure the green double locks<br />

before turning the ignition switch to ON.<br />

e In some cases the airbag warning light will go OFF after<br />

about 7 seconds but will turn ON again within 30 seconds.<br />

In this case continue diag nostics with the basic diagnostics<br />

procedures or trouble code procedures.<br />

13


5-5 [T5A1] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

5. Diagnostics Chart with Trouble Code<br />

A: TROUBLE CODES<br />

1. LIST OF TROUBLE CODES<br />

Trouble code/ Memory<br />

Contents of troubles function<br />

Contents of diagnosis Ref. to<br />

1) Airbag main harness circuit is shorted.<br />

04 Provided. 2) Passenger's airbag module harness circuit is shorted. < Ref. to 5-5 [T5BO]. ><br />

3) Airbag control module is faulty.<br />

1) Airbag control module is faulty.<br />

11<br />

/<br />

Provided. 2) Airbag main harness circuit is open.<br />

< Ref. to 5-5 [T5CO]. ><br />

3) Fuse No. 8 is blown.<br />

4) Body harness. circuit is open.<br />

1) Airbag main harness circuit is open.<br />

12 Provided. 2) Driver's airbag module harness circuit is open.<br />

< Ref. to 5-5 [T5DO]. ><br />

3) Roll connector circuit is open.<br />

4) Airbag control module is faulty.<br />

1) Airbag main harness circuit is shorted.<br />

13 Provided. 2) Driver's airbag module harness is shorted.<br />

< Ref. to 5-5 [T5EO]. ><br />

4) Airbag control module is faulty.<br />

1) (AB9) <strong>and</strong> (AB10) are not connected properly.<br />

14 Not provided. 2) (AB2) <strong>and</strong> (AB?) are not connected properly. < Ref. to 5-5 [T5FOj. ><br />

3) (AB3) <strong>and</strong> (AB8) are not connected properly.<br />

4) (AB6) is not connected properly to airbag control module.<br />

21 Provided. Airbag control module is faulty. < Ref. to 5-5 [T5GO]. ><br />

22 Provided. 2) Passenger's airbag module harness circuit is open. . < Ref. to 5-5 [T5HO]. ><br />

3) Airbag control module is faulty.<br />

1) Airbag control module is faulty.<br />

31 Not provided. 2) Airbag main harness circuit is open. < Ref. to 5-5 [T510]. ><br />

3) Fuse No. 16 is blown.<br />

4) Body harness circuit is open.<br />

33 Provided. Airbag module is inflated. < Ref. to 5-5 [T5JO]. ><br />

1) Passenger's airbag main harness circuit is shorted to<br />

power s<strong>up</strong>ply.<br />

34 Provided.<br />

s<strong>up</strong>ply.<br />

3) Airbag control module is faulty.<br />

1) Driver's airbag main harness circuit is shorted to ground.<br />

2) Driver's airbag module harness circuit is shorted to<br />

41 Provided. ground. < Ref. to 5-5 [T5LOj. ><br />

3) Roll connector circuit is shorted to ground.<br />

1) Passenger's airbag main harness circuit is shorted to<br />

ground.<br />

42 Provided. 2) Passenger's airbag module harness circuit is shorted to < Ref. to 5-5 [T5MOj. ><br />

ground.<br />

1) Driver's airbag main harness circuit is shorted to power<br />

s<strong>up</strong>ply.<br />

43 Provided. 2) Driver's airbag module harness is shorted to power<br />

< Ref. to 5-5 [T5NOj. ><br />

s<strong>up</strong>ply.<br />

4) Airbag control module is faulty.<br />

3) Roll connector circuit is shorted.<br />

1) Airbag main harness circuit is open.<br />

2) Passenger's airbag module harness is shorted to power < Ref. to 5-5 [T5KO]. ><br />

4) Airbag control module is faulty.<br />

3) Airbag control module is faulty.<br />

3) Roll connector is shorted to power s<strong>up</strong>ply.<br />

14


SUPPLEMENTAL RESTRAINT SYSTEM [TSA2] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

Trouble codel<br />

Contents of troubles<br />

Airbag warning light remains on.<br />

Airbag warning light remains off.<br />

Warning light indicates trouble<br />

code, then normal code.<br />

(Flashing trouble code.)<br />

Warning light indicates trouble<br />

code, then normal code.<br />

(Flashing normal code.)<br />

Example:<br />

Flashing<br />

code 12:<br />

Memory<br />

function<br />

Not provided.<br />

Not provided.<br />

Provided.<br />

Not provided.<br />

Contents of diagnosis Ref. to<br />

1) Airbag warning light is faulty.<br />

2) Airbag control module to airbag warning<br />

light harness circuit is shorted or open.<br />

< Ref. to 5-5 [T500]. ><br />

3) Grounding circuit is faulty.<br />

4) Airbag control module is faulty.<br />

5) (AB1) <strong>and</strong> (B31) are not connected properly.<br />

1) Fuse No. 15 is blown.<br />

2) Body harness circuit is open.<br />

3) Airbag warning light is faulty. < Ref. to 5-5 [T5PO]. ><br />

4) Airbag main harness is faulty.<br />

5) Airbag control module is faulty.<br />

Airbag system component parts are faulty. < Ref. to 5-5 [T5QO). ><br />

1) Airbag connector is faulty.<br />

2) Fuse No. 16 is blown.<br />

3) Airbag main harness is faulty.<br />

4) Airbag control module is faulty.<br />

5) Body harness is faulty.<br />

< Ref. to 5-5 [T5RO). ><br />

2. HOW TO READ TROUBLE CODES<br />

The AIRBAG warning light flashes a code corresponding<br />

to the faulty parts.<br />

The long segment (1.2 sec on) indicates a "ten", <strong>and</strong> the<br />

short segment (0.3 sec on) indicates a "one".<br />

----( )<br />

Flashing<br />

code21:<br />

Flashing<br />

normal code:<br />

:; 1 ..::<br />

..::<br />

10<br />

1.2<br />

t:1 10<br />

1.2<br />

ON<br />

Ol 06l 0.6 (Sec)<br />

JIlt<br />

I<br />

t:fd 1.2<br />

(<br />

)<br />

J: w 10<br />

<br />

B5M01 17A<br />

15


5-5 [T5BO] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

B: TROUBLE CODE 04<br />

DIAGNOSIS:<br />

.. Airbag main harness circuit is shorted .<br />

.. Airbag module harness (Passenger) circuit is shorted .<br />

.. Airbag control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable<br />

<strong>and</strong> then wait at least 20 seconds.<br />

After 20 seconds elapse, remove instrument panel<br />

lower cover, <strong>and</strong> disconnect (AB3) <strong>and</strong> (ABS), (ABS) <strong>and</strong><br />

(AB10).<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 1819 20<br />

.-----.....'7ji1[J,1'>-.<br />

G5M0559<br />

1 5B1 1 AIRBAG MAIN HARNESS INSPECTION<br />

1) Discon nect connector (A86) from airbag control module<br />

< Ref. to 5-5 [W5AO). > , <strong>and</strong> con nect it to test harness<br />

82 connector (88).<br />

2) Measure resistance between test harness 82 connector<br />

(58) terminal.<br />

Connector & terminal<br />

(58) No. 6 - (58) No. 7:<br />

: Is resistance more than 10 kn?<br />

@: Replace airbag control module. < Ref. to 5-5<br />

[W500). ><br />

Replace airbag main harness. < Ref. to 5-5<br />

[W400). ><br />

16


SUPPLEMENTAL RESTRAINT SYSTEM [T5C1] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

C: TROUBLE CODE 11<br />

DIAGNOSIS:<br />

.. Airbag control module is faulty .<br />

.. Airbag main harness circuit is open .<br />

.. Fuse NO. 8 is blown .<br />

.. Body harness circuit is open.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "Off", disconnect battery ground cable<br />

<strong>and</strong> then wait at least 20 seconds.<br />

"After 20 seconds elapse, remove instrument panel<br />

lower cover, <strong>and</strong> disconnect (AB3) <strong>and</strong> (ABS), (AB9) <strong>and</strong><br />

(AB10).<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

----C'#l''7}!£lU?:>-..<br />

G5M0559<br />

I SC1<br />

I AIR BAG CONTROL MODULE INSPECTION<br />

1) Disconnect connector (AB6) from airbag control module<br />

< Ref. to 5-5 [W5AO]. > <strong>and</strong> con nect it to test harness<br />

B2 connector (8B).<br />

2) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

"ON". (engine off)<br />

3) Measure voltage across connector (5B) terminal <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(58) No. 2 (+ ) - Chassis ground (-):<br />

: Is voltage more than 10 V?<br />

Cvs) Replace airbag control module. < Ref. to 5-5<br />

[W500]. ><br />

@) Go to step SC2.<br />

17


18<br />

5-5 [T5C2] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

I SC2<br />

I AIR BAG MAIN HARNESS INSPECTION<br />

1) Go to following procedure after performing diagnostics<br />

on airbag system as per diagnOSis procedure under "5C1<br />

AIR BAG CONTROL MODULE INSPECTION" < Ref. to 5-5<br />

[T5C1j. > previously outlined.<br />

2) Turn ignition switch "OFF", disconnect battery ground<br />

terminal <strong>and</strong> then wait at least 20 seconds.<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

..-.--.'7jl[{]i<br />

3) Disconnect body harness connector (B31) from connector<br />

(AB1) at front lower pillar, <strong>and</strong> connect connector<br />

(AB1) to test harness A con nector (2A).<br />

4) Measure resistance between test harness A connector<br />

(5A) terminal <strong>and</strong> test harness B2 connector (5B) terminal.<br />

Connector & terminal<br />

(5A) No. 1 - (58) No. 2:<br />

: Is resistance less than 10 O?<br />

G5M0559 Cv Go to step 5C3.<br />

----<br />

C§ : Replace airbag main harness. < Ref. to 5-5<br />

[W400j. ><br />

ISC3<br />

I AIRBAG MAIN HARNESS INSPECTION<br />

Measure resistance between (5A) connector terminal <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(5A) No. 1 (+) - Chassis ground (-):<br />

: Is resistance more than 10 kO?<br />

G- Go to step SC4.<br />

C§ : Replace airbag main harness. < Ref. to 5-5<br />

[W400j. >


19<br />

SUPPLEMENTAL RESTRAINT SYSTEM [TSeS] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

----....'7fifIl,,,,...<br />

1 5C4 I AIRBAG MAIN HARNESS INSPECTION<br />

Measure resistance between (58) connector terminal <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(58) No. 2 (+ ) - Chassis ground (-);<br />

; Is resistance more than 10 kn?<br />

C® Go to step 5C5.<br />

G5M0559 @) : Replace airbag main harness. < Ref. to 5-5<br />

'-----'<br />

[W400). ><br />

1 5C5 I FUSE No. 8 INSPECTION<br />

1) Turn ignition switch "OFF", <strong>and</strong> remove airbag fuse<br />

protector.<br />

G5M0444<br />

2) Remove <strong>and</strong> visually check fuse No. 8.<br />

; Is fuse No. 8 blown?<br />

C) Replace fuse No. 8 if fuse No. 8 blows again,<br />

repair body harness.<br />

@)<br />

Repair body harness.<br />

G5M0445


20<br />

5-5 [T500] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

D: TROUBLE CODE 12<br />

DIAGNOSIS:<br />

• Airbag main harness circuit is open.<br />

• Airbag module harness (Driver) circuit is open.<br />

• Roll connector circuit is open.<br />

• Airbag-control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable<br />

<strong>and</strong> then wait at least 20 seconds.<br />

15D1<br />

1 AIRBAG MAIN HARNESS INSPECTION<br />

1) Remove lower cover panel < Ref. to 5-4 [W1 AO]. > , <strong>and</strong><br />

connect connector (ABS) below steering column to test<br />

harness C connector (1 C).<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

----...<br />

G5M0559<br />

2) Disconnect connector (AB6) < Ref. to 5-5 [W5AO] . ><br />

from airbag control module, <strong>and</strong> connect it to test harness<br />

B2 connector (SB) terminal.<br />

3) Measure resistance between test harness B2 connector<br />

(5B) <strong>and</strong> test harness C connector (3C) terminals.<br />

Connector & terminal<br />

:<br />

YES<br />

(58) No. 14 - (3C) No. 4:<br />

Is resistance less than 10 Q?<br />

: Go to step 5D2.<br />

: Replace airbag main harness. < Ref. to 5-5<br />

[W400]. >


SUPPLEMENTAL RESTRAINT SYSTEM [TSD2] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

15D2<br />

1 AIR BAG MAIN HARNESS INSPECTION<br />

Measure resistance between test harness 82 connector<br />

(58) <strong>and</strong> test harness C connector (3C) terminals.<br />

Connector & terminal<br />

(58) No. 1 - (3C) No. 3:<br />

: Is resistance less than 10 Q?<br />

Gr Replace airbag control module. < Ref. to 5-5<br />

[W500]. ><br />

Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

21


5-5 [T5EO] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

E: TROUBLE CODE 13<br />

DIAGNOSIS:<br />

GIl Airbag main harness circuit is shorted.<br />

GIl Airbag module harness (Driver) is shorted.<br />

GIl Roll connector circuit is shorted.<br />

GIl Airbag control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable<br />

<strong>and</strong> then wait at least 20 seconds.<br />

After 20 seconds elapse, remove instrument panel<br />

lower cover, <strong>and</strong> disconnect (AB3) <strong>and</strong> (AB8),(AB9) <strong>and</strong><br />

(AB10).<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

cWfo'7JI!1U<br />

G5M0559<br />

ISE1<br />

I AIR BAG MAIN HARNESS INSPECTION<br />

1) Discon nect connector (A86) from airbag control module<br />

< Ref. to 5-5 [W5AO]. > I <strong>and</strong> connect it to test harness<br />

82 connector (88).<br />

2) Measure resistance between test harness 82 connector<br />

(58) terminal.<br />

Connector & terminal<br />

(58) No. 1 - (58) No. 14:<br />

: Is resistance more than 10 kQ?<br />

Replace airbag control module. < Ref. to 5-5<br />

[W500]. ><br />

Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

22


SUPPLEMENTAL RESTRAINT SYSTEM [T5F2] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

F: TROUBLE CODE 14<br />

DIAGNOSIS:<br />

• (AB9) <strong>and</strong> (AB10) are not connected properly.<br />

• (AB2) <strong>and</strong> (AB?) are not connected properly.<br />

• (AB3) <strong>and</strong> (AB8) are not connected properly.<br />

• (AB6) is not connected properly to airbag control module.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable<br />

<strong>and</strong> then wait at least 20 seconds.<br />

G5M0596<br />

L-________________________<br />

5F1<br />

DOUBLE LOCK INSPECTION FOR CONNEC­<br />

TORS (ABS) AND (AB10)<br />

1) Remove front pillar lower trim (Passenger side). < Ref.<br />

to 5-3 [W500]. ><br />

2) Check double lock of connectors (AB9) <strong>and</strong> (AB10).<br />

: Is there poor contact in double lock of connectors<br />

(AB9) <strong>and</strong> (AB10)?<br />

: Repair poor contact in double lock of connectors<br />

(AB9) <strong>and</strong> (AB10).<br />

C® : Go to step 5F2.<br />

//<br />

/<br />

G5M0449<br />

5F2<br />

AIR BAG CONTROL MODULE DOUBLE LOCK<br />

INSPECTION AT CONNECTOR (AB6)<br />

Check double lock of connector (AB6) connected to airbag<br />

control module. < Ref. to 5-5 [W5AO]. ><br />

e : Is there poor contact in double lock of connector<br />

(ABS)?<br />

Cv : Repair poor contact in double lock of connector<br />

(AB6).<br />

C® : Go to step 5F3.<br />

23


5-5 [T5F3] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

,..,<br />

.--"<br />

G5M0312<br />

----<br />

SF3<br />

DOUBLE LOCK INSPECTION FOR CONNEC­<br />

TORS (AB3) AND (ABS)<br />

1) Remove lower cover panel. < Ref. to 5-4 [W1 AOj. ><br />

2) Check double lock of connectors (AB3) <strong>and</strong> (ABS)<br />

below steering column.<br />

: Is there poor contact in double lock of connectors<br />

(AB3) <strong>and</strong> (ABS)?<br />

Cv Repair poor contact in double lock of connectors<br />

(AB3) <strong>and</strong> (ABS).<br />

Go to step SF4.<br />

SF4<br />

ROLL CONNECTOR DOUBLE LOCK INSPEC­<br />

TION AT CONNECTORS (AB2) AND (AB7)<br />

Remove driver's airbag module ,<br />

<strong>and</strong> check double lock of con nectors (AB2) <strong>and</strong> (AB?) at<br />

roll connector.<br />

: Is there poor contact in double lock of connectors<br />

(AB2) <strong>and</strong> (AB7)? "<br />

@: Repair poor contact in double lock of connectors<br />

(AB2) <strong>and</strong> (AB7).<br />

@) Replace airbag control module. < Ref. to 5-5<br />

[W500j. ><br />

24


SUPPLEMENTAL RESTRAINT SYSTEM [T5G1] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

G: TROUBLE CODE 21<br />

DIAGNOSIS:<br />

.. Airbag control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground<br />

terminal, <strong>and</strong> then wait at least 20 seconds. < Ref. to 5-5<br />

. [W5AO].><br />

5G1 CHECK IF TROUBLE CODE 21 IS INDI­<br />

CATED.<br />

Confirm flashing trouble code according to "BASIC DIAG­<br />

NOSTICS PROCEDURE". < Ref. to 5-5 [T4AO]. ><br />

8 : Is airbag warning light trouble code 21 indicated?<br />

Cv) Replace airbag control module. < Ref. to 5-5<br />

[W500]. ><br />

Perform clear memory. < Ref. to 5-5 [T4CO]. ><br />

25


5-5 [T5HO] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

H: TROUBLE CODE 22<br />

DIAGNOSIS:<br />

• Airbag main harness circuit is open.<br />

• Airbag module harness (Passenger) circuit is open.<br />

• Airbag control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable<br />

<strong>and</strong> then wait at least 20 seconds.<br />

I I SH1 AIRBAG MAIN HARNESS INSPECTION<br />

1) Remove front pillar lower trim (Passenger side). < Ref.<br />

to 5-3 [W500]. >, disconnect connector (A89) <strong>and</strong> (AB10)<br />

<strong>and</strong> connect connector (A89) to test harness C connector<br />

(1 C).<br />

GSMOS97<br />

2) Disconnect connector (A86) < Ref. to 5-5 [W5AO] . ><br />

from airbag control module, <strong>and</strong> con nect it to test harness<br />

82 connector (88) terminal.<br />

3) Measure resistance between test harness 82 connector<br />

(58) <strong>and</strong> test harness C connector (3C) terminals.<br />

Connector & terminal<br />

(58) No. 6 - (3C) No. 4:<br />

E3> : Is resistance less than 10 Q1<br />

'---____________G<br />

_<br />

SM _<br />

OS --l S9 Cv:!: Go to step SH2.<br />

@) : Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

GSMOS97<br />

26


SUPPLEMENTAL RESTRAINT SYSTEM [T5H2] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

\ SH2 \ AIR BAG MAIN HARNESS INSPECTION<br />

Measure resistance between test harness 82 connector<br />

(58) <strong>and</strong> test harness C connector (3C) terminals.<br />

Connector & terminal<br />

(58) No. 7 - (3C) No. 3:<br />

: Is resistance less than 10 Q?<br />

Replace airbag control module. < Ref. to 5-5<br />

[W500]. ><br />

C§ Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

27


5-5 [T51O] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

I: TROUBLE CODE 31<br />

DIAGNOSIS:<br />

• Airbag control module is faulty.<br />

• Airbag main harness circuit is open.<br />

• Fuse No. 16 is blown.<br />

• Body harness circuit is open.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable<br />

<strong>and</strong> then wait at least 20 seconds.<br />

After 20 seconds elapse, remove instrument panel<br />

lower cover, <strong>and</strong> disconnect (AB3) <strong>and</strong> (ABS), (AB9) <strong>and</strong><br />

(AB10).<br />

1511 1 AIR BAG CONTROL MODULE INSPECTION<br />

1) Discon nect connector (A86) from airbag control module<br />

< Ref. to 5-5 [W5AO]. >, <strong>and</strong> connect it to test harness<br />

82 connector (88).<br />

2) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

"ON" (engine off).<br />

3) Measure voltage across connector (58) terminal <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(58) No. 5 (+ ) - Chassis ground (-):<br />

: Is voltage more than 10 V?<br />

C Replace airbag control module. < Ref. to 5-5<br />

[W500]. ><br />

@) Go to step 512.<br />

28


SUPPLEMENTAL RESTRAINT SYSTEM [T513] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

/512 / AIR BAG MAIN HARNESS INSPECTION<br />

1) Go to following procedure after performing diagnostics<br />

on airbag system as per diagnosis procedure under "511<br />

AIR8AG CONTROL MODULE INSPECTION" < Ref. to 5-5<br />

[T511]. > previously outlined.<br />

2) Turn ignition switch "OFF", disconnect battery ground<br />

cable <strong>and</strong> then wait at least 20 seconds.<br />

3) Disconnect connector (A81) from body harness connector<br />

(831) at front lower pillar (driver side), <strong>and</strong> connect<br />

connector (A81 ) to test harness A connector (2A).<br />

4) Measure resistance between test harness A connector<br />

(SA) <strong>and</strong> test harness 82 connector (58) terminals.<br />

Connector & terminal<br />

(5A) No. 9 - (58) No. 5:<br />

: Is resistance less than 10 Q?<br />

Cv Go to step 513.<br />

: Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

\513 / AIR BAG MAIN HARNESS INSPECTION<br />

Measure resistance between each terminal of connectors<br />

(SA) <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(5A) No. 9 (+ ) - Chassis ground (-):<br />

: Is resistance more than 10 kQ?<br />

Cv Go to step 514.<br />

: Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

29


5-5 [T514] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

\ 514 \ AIRBAG MAIN HARNESS INSPECTION<br />

Measure resistance between each terminal of connectors<br />

(58) <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 5 (+) - Chassis ground (-):<br />

: Is resistance more than 10 kQ?<br />

Gr) Go to step 515.<br />

: Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

G5M0453<br />

\ 515 I FUSE No. 16 INSPECTION<br />

Make sure ignition switch is turned "OFF", then remove<br />

<strong>and</strong> visually check fuse No. 16.<br />

: Is fuse No. 16 blown?<br />

(v:::!:s) Replace fuse No. 16. If fuse No. 16 blows again,<br />

repair body harness.<br />

Repair body harness.<br />

30


SUPPLEMENTAL RESTRAINT SYSTEM [T5J1] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

J: TROUBLE CODE 33<br />

DIAGNOSIS:<br />

• Airbag module is inflated.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground<br />

terminal, <strong>and</strong> then wait at least 20 seconds. < Ref. to 5-5<br />

[W5AO].><br />

5J1 CHECK IF TROUBLE CODE 33 IS INDI­<br />

CATED.<br />

Confirm flashing trouble code according to "BASIC DIAG­<br />

NOSTICS PROCEDURE". < Ref. to 5-5 [T4AO]. ><br />

: Is airbag warning light trouble code 33 indicated?<br />

@: Replace airbag control module. < Ref. to 5-5<br />

[W500] . ><br />

(§) Perform clear memory. < Ref. to 5-5 [T 4CO]. ><br />

31


5-5 [T5KO] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

K: TROUBLE CODE 34<br />

DIAGNOSIS:<br />

• Airbag main harness circuit (Passenger) is shorted to<br />

power s<strong>up</strong>ply.<br />

• Airbag module harness (Passenger) is shorted to power<br />

s<strong>up</strong>ply.<br />

• Airbag control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground terminal<br />

<strong>and</strong> then wait at least 20 seconds.<br />

After 20 seconds elapse, remove instrument panel<br />

lower cover, <strong>and</strong> disconnect (AB3) <strong>and</strong> (AB8), (AB9) <strong>and</strong><br />

(AB10).<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

G5M0559<br />

I SK1<br />

I AIR BAG MAIN HARNESS INSPECTION<br />

1) Discon nect connector (A86) from airbag control module<br />

< Ref. to 5-5 [W5AO] . > I <strong>and</strong> connect it to test harness<br />

82 connector (88).<br />

2) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

"ON" (engine off).<br />

3) Measure voltage across each test harness 82 connector<br />

(58) terminal <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 6 (+) - Chassis ground (-):<br />

: Is voltage less than 1 V?<br />

CY Go to step SK2.<br />

: Replace airbag main harness. < Ref. to 5-5<br />

[W400] . ><br />

32


SUPPLEMENTAL RESTRAINT SYSTEM [T5K2] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

1 2 3 4 5 6 7 8 9<br />

10 1112 13141516 17 18 19 20<br />

'7fl1ln<br />

G5M0559<br />

15K2<br />

I AIR BAG MAIN HARNESS INSPECTION<br />

Measure voltage across each test harness 82 connector<br />

(58) terminal <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 7 (+) - Chassis ground (-):<br />

: Is voltage less than 1 V?<br />

cY Replace airbag control module. < Ref. to 5-5<br />

[W500]. ><br />

C® Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

33


5-5 [T5l0] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

L: TROUBLE CODE 41<br />

DIAGNOSIS:<br />

• Airbag main harness circuit (Driver) is shorted to<br />

ground.<br />

• Airbag module harness (Driver) is shorted to ground.<br />

• Roll connector circuit is shorted to ground.<br />

• Airbag control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable<br />

<strong>and</strong> then wait at least 20 seconds.<br />

After 20 seconds elapse, remove instrument panel<br />

lower cover, <strong>and</strong> disconnect (AB3) <strong>and</strong> (ABS), (AB9) <strong>and</strong><br />

(AB10).<br />

/5l1 / AIR BAG MAIN HARNESS INSPECTION<br />

1) Discon nect connector (A86) from airbag control module<br />

< Ref. to 5-5 [W5AOj. > I <strong>and</strong> connect it to test harness<br />

82 connector (88).<br />

2) Measure resistance between test harness 82 connector<br />

(58) terminals <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 1 (+) - Chassis ground (-):<br />

: Is resistance more than 200 Q?<br />

0- Go to step 5l2.<br />

@) : Replace airbag main harness. < Ref. to 5-5<br />

[W400j. ><br />

34


35<br />

SUPPLEMENTAL RESTRAINT SYSTEM [T5L2] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

1 2 3 4 5 6 7 8 9<br />

1011 12 13 14 15 16 17 18 19 20<br />

-.--."7;1!fl11i>_.<br />

G5M0559<br />

\Sl2<br />

I AIR BAG MAIN HARNESS INSPECTION<br />

Measure resistance between test harness 82 connector<br />

(58) terminals <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 14 (+) - Chassis ground (-):<br />

: Is resistance more than 200 Q?<br />

Cv) Replace airbag control module. < Ref. to 5-5<br />

[W500]. ><br />

C§V Replace airbag main harness. < Ref. to 5-5<br />

[W400]. >


5-5 [T5MO) SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

M: TROUBLE CODE 42<br />

DIAGNOSIS:<br />

• Airbag main harness circuit (Passenger) is shorted to<br />

ground.<br />

• Airbag module harness circuit (Passenger) is shorted to<br />

ground.<br />

• Airbag control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable<br />

<strong>and</strong> then wail at least 20 seconds.<br />

After 20 seconds elapse, remove instrument panel<br />

lower cover, <strong>and</strong> disconnect (AB3) <strong>and</strong> (AB8), (AB9) <strong>and</strong><br />

(AB10).<br />

15M1 I AIR BAG MAIN HARNESS INSPECTION<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

--.--.'7)11fl].1;>;0...<br />

G5M0559<br />

1) Disconnect connector (A86) from airbag control module<br />

< Ref. to 5-5 [W5AO] . > I <strong>and</strong> connect it to test harness<br />

82 connector (88).<br />

2) Measure resistance between test harness 82 connector<br />

(58) terminals <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 6 (+ ) - Chassis ground (-):<br />

: Is resistance more than 200 O?<br />

Cv Go to step 5M2.<br />

: Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

36


SUPPLEMENTAL RESTRAINT SYSTEM [15M2] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

1 2 3 4 5 6 7 8 9<br />

10 11 1 2 13 141516 17 18 19 20<br />

.-----.....'7j[{[J,""<br />

G5M0559<br />

1 5M2 I AIRBAG MAIN HARNESS INSPECTION<br />

Measure resistance between test harness 82 connector<br />

(58) terminals <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 7 (+ ) - Chassis ground (-):<br />

: Is resistance more than 200 Q?<br />

C) Replace airbag control module. < Ref. to 5-5<br />

[W500] . ><br />

@) Replace airbag main harness. < Ref. to 5-5<br />

[W400] . ><br />

37


5-5 [T5NO] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

N: TROUBLE CODE 43<br />

DIAGNOSIS:<br />

.. Airbag main harness circuit (Driver) is shorted to power<br />

s<strong>up</strong>ply .<br />

.. Airbag module harness (Driver) is shorted to power<br />

s<strong>up</strong>ply .<br />

.. Roll connector is shorted to power s<strong>up</strong>ply .<br />

.. Airbag control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground terminal<br />

<strong>and</strong> then wait at least 20 seconds.<br />

After 20 seconds elapse, remove instrument panel<br />

lower cover, <strong>and</strong> disconnect (AB3) <strong>and</strong> (ABS), (AB9) <strong>and</strong><br />

(AB10).<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

.----...'7fi!Jl11>___<br />

G5M0559<br />

I SN1 I AIR BAG MAIN HARNESS INSPECTION<br />

1) Disconnect connector (A86) from airbag control module<br />

< Ref. to 5-5 [W5AO]. >, <strong>and</strong> connect it to test harness<br />

82 connector (88).<br />

2) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

"ON" (engine off).<br />

3) Measure voltage across each test harness 82 connector<br />

(58) terminal <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 1 (+) - Chassis ground (-):<br />

: Is voltage less than 1 V?<br />

C Go to step SN2.<br />

C® : Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

38


SUPPLEMENTAL RESTRAINT SYSTEM [TSN2] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

ISN2<br />

I AIR BAG MAIN HARNESS INSPECTION<br />

Measure voltage across each test harness 82 connector<br />

(58) terminal <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 14 (+) - Chassis ground (-):<br />

e : Is voltage less than 1 V?<br />

@it> Replace airbag control modu le. < Ref. to 5-5<br />

[W500]. ><br />

Replace airbag main harness. < Ref. to 5-5<br />

[W400] . ><br />

39


5-5 [TSOO] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

0: AIRBAG WARNING LIGHT REMAINS ON.<br />

DIAGNOSIS:<br />

• Airbag warning light is faulty.<br />

• Airbag control module to airbag warning light harness<br />

circuit is shorted or open.<br />

• Grounding circuit is faulty.<br />

• Airbag control module is faulty.<br />

• (AB1) <strong>and</strong> (B31 ) are not con nected properly.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable<br />

<strong>and</strong> then wait at least 20 seconds.<br />

S01<br />

DOUBLE LOCK INSPECTION FOR CONNEC­<br />

TORS (AB1) AND (B31)<br />

1) Remove front pillar lower trim (Driver side).<br />

2) Check double lock of connectors (AB1) <strong>and</strong> (831).<br />

: Is there poor contact in double lock of connectors<br />

(AB1) <strong>and</strong> (B31)?<br />

Cv Repair poor contact in double lock of connectors<br />

(AB1) <strong>and</strong> (B31 ).<br />

Go to step S02.<br />

IS02 1 INSPECTION OF AIRBAG WARNING LIGHT<br />

1) Turn ignition switch "OFF" <strong>and</strong> connect body harness<br />

connector (831 ) to test connector A con nector (1A).<br />

2) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

"ON", (engine off) <strong>and</strong> connect connectors (3A) <strong>and</strong> (4A).<br />

: Does the airbag warning light come off?<br />

Go to step S04.<br />

: Go to step S03.<br />

40


SUPPLEMENTAL RESTRAINT SYSTEM [TSOS] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

Airbag warning light module<br />

1503 I INSPECTION OF BODY HARNESS<br />

Check body harness.<br />

e : Is there anything unusual to body harness?<br />

Repair body harness.<br />

@" :<br />

(§) :<br />

Replace airbag warning light mod ule.<br />

NOTE:<br />

After problem has been eliminated, disconnect connectors<br />

H5M0726A (3A) <strong>and</strong> (4A).<br />

1 2 3 4 5 6 7 8 9<br />

10 11 1 2 13141516 17 18 19 20<br />

"7ftIl1.""<br />

G5M0559<br />

1504 I INSPECTION OF AIRBAG MAIN HARNESS<br />

1) Turn ignition switch "OFF", disconnect battery ground<br />

cable <strong>and</strong> then wait at least 20 seconds, <strong>and</strong> re-connect<br />

connectors (A81 ) <strong>and</strong> (831).<br />

2) Remove instrument panel lower cover <strong>and</strong> discon nect<br />

(A83) with (A88), then disconnect connector (A86) from<br />

airbag control module, < Ref. to 5-5 [W5AO]. > <strong>and</strong> connect<br />

it to test harness 82 connector (88).<br />

3) Con nect battery ground cable <strong>and</strong> turn ignition switch<br />

"ON", (engine off) <strong>and</strong> connect connectors (68) <strong>and</strong> (78).<br />

<br />

NOTE:<br />

After problem has been eliminated, disconnect connectors<br />

(68) <strong>and</strong> (78).<br />

1505 1 GROUNDING CIRCUIT INSPECTION<br />

1) Turn ignition switch "OFF", disconnect battery ground<br />

cable <strong>and</strong> then wait at least 20 seconds.<br />

2) Disconnect connector (A81) from body harness connector<br />

(831), <strong>and</strong> con nect connector (831 ) to test harness<br />

A connector (1A).<br />

3) Measure resistance between connector (5A) terminal<br />

<strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(5A) No. 17 (+) - Chassis ground (-):<br />


5-5 [T506] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

1506 1 GROUNDING CIRCUIT INSPECTION<br />

Measure resistance between connector (5A) terminal <strong>and</strong><br />

chassis ground.<br />

Connector & terminal<br />

(5A) No. 18 (+ ) - Chassis ground (-):<br />

: Is resistance less than 10 01<br />

507.<br />

C§ Go to step<br />

e§) Repair body grounding circuit.<br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

..---.¢I''7Pm<br />

G5M0559<br />

1507 I INSPECTION OF AIRBAG MAIN HARNESS<br />

1) Connect connectors (A81) <strong>and</strong> (831). Disconnect connector<br />

(A86) from airbag control module < Ref. to 5-5<br />

[W5AO]. >, <strong>and</strong> connect it to test harness 82 connector<br />

(88).<br />

2) Measure resistance between each test harness 82 connector<br />

(58) terminal <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 11 (+) - Chassis ground (-):<br />

: Is resistance less than 10 01<br />

Go to step 508.<br />

: Replace airbag main harness. < Ref. to 5-5<br />

[W400] . ><br />

1 2 3 4 5 6 7 8 9<br />

10 11 12 13 14 15 16 17 18 19 20<br />

CWJl''7)11.1[V<br />

G5M0559<br />

1508 \ INSPECTION OF AIRBAG MAIN HARNESS<br />

Measure resistance between each test harness 82 connector<br />

(58) terminal <strong>and</strong> chassis ground.<br />

Connector & terminal<br />

(58) No. 12 (+) - Chassis ground (-):<br />

: Is resistance less than 10 01<br />

C€s) Replace airbag control module. < Ref. to 5-5<br />

[W500]. ><br />

e§) Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

42


SUPPLEMENTAL RESTRAINT SYSTEM [T5P2] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

P: AIRBAG WARNING LIGHT REMAINS OFF.<br />

DIAGNOSIS:<br />

• Fuse No. 15 is blown.<br />

• Body harness circuit is open.<br />

• Airbag warning light is faulty.<br />

• Airbag main harness is faulty.<br />

• Airbag control module is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground<br />

terminal, <strong>and</strong> then wait at least 20 seconds.<br />

/ SP1 / FUSE No. 1S INSPECTION<br />

Remove <strong>and</strong> visually check fuse No. 15.<br />

: Is fuse No. 15 blown?<br />

C Replace fuse No. 15.<br />

<br />

If fuse No. 15 blows again, go to step SP2.<br />

Go to step SP2.<br />

G5M0460<br />

I SP2<br />

I BODY HARNESS INSPECTION<br />

Turn ignition switch "ON" (engine off) to make sure other<br />

warning lights (in combination meter) illuminate.<br />

: Do all the warning lights (in combination<br />

meter) except airbag warning light come on?<br />

@: Go to step SP3.<br />

Repair body harness.<br />

:<br />

43


5-5 [T5P3] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

SP3<br />

AIRBAG WARNING LIGHT MODULE (IN<br />

COMBINATION METER) INSPECTION<br />

1) Turn ignition switch "OFF", disconnect battery ground<br />

cable <strong>and</strong> then wait at least 20 seconds.<br />

2) Disconnect body harness connector (B31) from connector<br />

(AB 1).<br />

B5M0122B<br />

3) Connect battery ground cable <strong>and</strong> turn ignition switch<br />

"ON" (engine off) to make sure airbag warning light illuminates.<br />

: Does the airbag warning light come on?<br />

Cvs) Go to step SP4.<br />

Replace airbag warning light module.<br />

:<br />

I I SP4 AIR BAG MAIN HARNESS INSPECTION<br />

1) Turn ignition switch "OFF", disconnect battery ground<br />

cable <strong>and</strong> then wait at least 20 seconds.<br />

2) Connect body harness connector (B31) <strong>and</strong> connector<br />

(AB1 ).<br />

3) Disconnect con nectors (AB3) <strong>and</strong> (ABS) below steering<br />

column. < Ref. to 5-5 [M2E2j. ><br />

4) Discon nect connector (AB6) from airbag control module.<br />

< Ref. to 5-5 [W5AOj . ><br />

5) Con nect batter.y ground cable <strong>and</strong> turn ignition switch<br />

"ON" to make sure airbag warning light illuminates.<br />

: Does the airbag warning light come on?<br />

Gr Replace airbag control modu le. < Ref. to 5-5<br />

[W500j. ><br />

Replace airbag main harness. < Ref. to 5-5<br />

[W400]. ><br />

44


SUPPLEMENTAL RESTRAINT SYSTEM [TSQO] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

Q: WARNING LIGHT INDICATES TROUBLE<br />

CODE, THEN NORMAL CODE.<br />

- FLASHING TROUBLE CODE. -<br />

DIAGNOSIS:<br />

• Airbag system component parts are faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable,<br />

<strong>and</strong> then wait at least 20 seconds.<br />

45


5-5 [TSQ1] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

Trouble codes<br />

,<br />

04<br />

11<br />

12<br />

13<br />

21<br />

22<br />

33<br />

34<br />

41<br />

42<br />

43<br />

5Q1<br />

AIRBAG COMPONENT PARTS APPEAR·<br />

ANCE INSPECTION<br />

1) Conduct on-board diagnostic <strong>and</strong> call <strong>up</strong> trouble<br />

codes stored in memory. < Ref. to 5-5 [T4BO]. ><br />

2) Select trouble code required to check airbag component<br />

parts from those listed in table <strong>and</strong> reproduce symptom.<br />

Check parts<br />

Refer to<br />

• Airbag module (Passenger) < 5-5 [W300j. ><br />

• Airbag main harness < 5-5 [W400j. ><br />

• Airbag control module < 5-5 [W500j. ><br />

• Fuse No. 8<br />

<br />

• Airbag main harness < 5-5 [W400j. ><br />

• Airbag control module<br />

<br />

• Body harness<br />

-<br />

• Roll connector<br />

<br />

• Airbag module (Driver) < 5-5 [W300j. ><br />

• Airbag main harness < 5-5 [W400j. ><br />

• Airbag control module < 5-5 [W500j. ><br />

• Airbag module (Driver) < 5-5 [W300j. ><br />

• Roll connector < 5-5 [W600j. ><br />

• Airbag main harness < 5-5 [W400j. ><br />

• Airbag control module<br />

<br />

• Airbag control module < 5-5 [W500j. ><br />

• Airbag module (Passenger)<br />

<br />

• Airbag main harness<br />

<br />

• Airbag control module < 5-5 [W500j. ><br />

• Airbag control module < 5-5 [W500j. ><br />

• Airbag main harness < 5-5 [W400j. ><br />

• Airbag module (Passenger)<br />

<br />

• Airbag control module < 5-5 [W500j. ><br />

• Airbag module (Driver) < 5-5 [W300j. ><br />

• Roll connector<br />

<br />

• Airbag main harness < 5-5 [W400j. ><br />

• Airbag control module < 5-5 [W500j. ><br />

• Airbag module (Passenger) < 5-5 [W300j. ><br />

• Airbag main harness < 5-5 [W400j. ><br />

• Airbag control module < 5-5 [W500j. ><br />

• Airbag module (Driver)<br />

<br />

• Roll connector<br />

<br />

• Airbag main harness < 5-5 [W400j. ><br />

• Airbag control module < 5-5 [W500j. ><br />

46


SUPPLEMENTAL RESTRAINT SYSTEM [TSQ3] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

3) Conduct appearance inspection on parts selected.<br />


5-5 [T5RO] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

R: WARNING LIGHT INDICATES TROUBLE<br />

CODE, THEN NORMAL CODE.<br />

- FLASHING NORMAL CODE. -<br />

DIAGNOSIS:<br />

fit Airbag connector is faulty.<br />

fit Fuse No. 16 is blown.<br />

fit Airbag main harness is faulty.<br />

fit Airbag control module is faulty.<br />

fit Body harness is faulty.<br />

CAUTION:<br />

Before performing diagnostics on airbag system, turn<br />

ignition switch "OFF", disconnect battery ground cable,<br />

<strong>and</strong> then wait at least 20 seconds.<br />

SR1<br />

AIR BAG CONNECTOR APPEARANCE<br />

INSPECTION<br />

Conduct appearance inspection on airbag connectors<br />

(AB2) through (AB8). < Ref. to 5-5 [T100]. ><br />

: Is there anything unusual about the appearance<br />

of connectors (AB2) through (ABS)?<br />

Ci' : Replace faulty airbag component parts.<br />

: Go to step SR2.<br />

NOTE:<br />

Check terminals, case <strong>and</strong> wiring harnesses for damage.<br />

SR2<br />

AIR BAG CONNECTOR VIBRATION INSPEC·<br />

TION<br />

Conduct vibration inspection on airbag connectors (AB2)<br />

through (AB8). < Ref. to 5-5 [T1 00]. ><br />

: Do the connectors (AB2) through (ABS) rna/-<br />

function again when shaking?<br />

@: : Replace faulty airbag component parts.<br />

: Go to step SR3.<br />

NOTE:<br />

Gently shake each airbag connector.<br />

48


SUPPLEMENTAL RESTRAINT SYSTEM [TSR5] 5-5<br />

5. Diagnostics Chart with Trouble Code<br />

! 5R3 ! SHOWERING INSPECTION TO BODY<br />

Spray water on vehicle body.<br />

CAUTION:<br />

Do not directly spray water on airbag components.<br />

: Does water leak into the passenger compartment<br />

when showering vehicle?<br />

: Replace faulty airbag component parts.<br />

G5M0461 (§§) : Go to step 5R4.<br />

'-'-----' NOTE:<br />

If leaks are noted, also check wiri ng harnesses as water<br />

may leak along them <strong>and</strong> wet airbag connectors.<br />

5R4<br />

FUSE No. 16, AIRBAG MAIN HARNESS, AIR-<br />

BAG CONTROL MODULE, BODY HARNESS<br />

APPEARANCE INSPECTION<br />

Conduct appearance inspection on fuse No. 16 < Ref. to<br />

5-5 [T515j. >, airbag main harness < Ref. to 5-5 [W400j. > ,<br />

airbag control module < Ref. to 5-5 [W5AOj. > <strong>and</strong> body<br />

harness.<br />

S : Is there anything unusual about the appearance<br />

of fuse No. 16, airbag main harness,<br />

airbag control module or body harness?<br />

C® : Replace faulty airbag component parts.<br />

(§§) : Go to step 5R5.<br />

NOTE:<br />

Also check connectors, terminals, wiring harness <strong>and</strong><br />

case for damage.<br />

5R5<br />

FUSE No. 16, AIRBAG MAIN HARNESS,<br />

BODY HARNESS VIBRATION INSPECTION<br />

Conduct vibration inspection on fuse No. 16, airbag main<br />

harness <strong>and</strong> body harness.<br />

CAUTION:<br />

Do not shake or vibrate airbag control module.<br />

: Do fuse No. 16, airbag main harness or body<br />


5-5 [T5R6] SUPPLEMENTAL RESTRAINT SYSTEM<br />

5. Diagnostics Chart with Trouble Code<br />

I SHOWERING INSPECTION TO BODY<br />

Spray water on vehicle body.<br />

CAUTION:<br />

Do not directly spray water on each part.<br />


1997 IMPREZA SERVICE MANUAL<br />

QUICK REFERENCE INDEX<br />

WIRING DIAGRAM SECTION<br />

FOREWORD<br />

WIRING DIAGRAM 6-3<br />

This portion of the service manual has been prepared<br />

to provide SUBARU service personnel with the necessary<br />

information <strong>and</strong> data for the correct maintenance<br />

<strong>and</strong> repair of SUBARU vehicle.<br />

The manual include the procedures for maintenance<br />

disassembling, reassembling, inspection <strong>and</strong> adjustment<br />

of components <strong>and</strong> diagnostics for guidance of<br />

both the fully qualified <strong>and</strong> the less-experienced<br />

mechanics.<br />

Please peruse <strong>and</strong> utilize this manual fully to ensure<br />

complete repair work for satisfying our customers by<br />

keeping their vehicle in optimum condition. When<br />

replacement of parts during repair work is needed, be<br />

sure to use SUBARU genuine parts.<br />

All information, illustration <strong>and</strong> specifications contained<br />

in this manual are based on the latest product<br />

information available at the time of publication<br />

approval.<br />

FUJI HEAVY INDUSTRIES LTD.<br />

G1780BE4


2<br />

FOREWORD [0100]<br />

1. Important Safety Notice<br />

FOREWORD<br />

1. Important Safety Notice<br />

• Providing appropriate service <strong>and</strong> repair is a matter of great importance in the serviceman's safety<br />

maintenance <strong>and</strong> safe operation, function <strong>and</strong> performance which the SUBARU vehicle possesses.<br />

• In case the replacement of parts or replenishment of consumables is required, genuine SUBARU<br />

parts whose parts numbers are designated or their equivalents must be utilized.<br />

• It must be made well known that the safety of the serviceman <strong>and</strong> the safe operation of the vehicle<br />

would be jeopard ized if he used any service parts, consumables, special tools <strong>and</strong> work procedure<br />

manuals which are not approved or deSignated by SUBARU.<br />

All right reserved. This book may not be reproduced<br />

or copied, in whole or in part, without the written<br />

permission of FUJI HEAVY INDUSTRIES LTD.,<br />

TOKYO JAPAN<br />

SUBARU, @ <strong>and</strong> f) are trademarks of<br />

FUJI HEAVY INDUSTRIES LTD.<br />

© Copyright 1996 FUJI HEAVY INDUSTRIES LTD.


WIRING DIAGRAM 6-3<br />

Page<br />

D WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......... . . . . . . . . . . . . . . . . . . . . . . 2<br />

1. General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... . . . .... 2<br />

2. Basic Diagnostics Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 8<br />

3. Working Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . ............... 11<br />

4. How to Use Wiri ng Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .; ........ 14<br />

5. <strong>Wiring</strong> Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... 16<br />

1. POWER SUPPLY ROUTING . . . . . ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 16<br />

2. GROUND DiSTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18<br />

3. AIR CONDITIONING SYSTEM . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 22<br />

4. ANTI-LOCK BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . 24<br />

5. AfT CONTROL SySTEM . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . .. . . . . . . . . . . . . . 26<br />

6. AfT SHIFT LOCK SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />

7. AUDIO SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . ....... 29<br />

8. BACK-UP LIGHT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />

9. CHARGING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />

10. COMBINATION METER ................................................................... 32<br />

11. CRUISE CONTROL SYSTEM . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . . . 33<br />

12. DOOR LOCK SySTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 34<br />

13. ENGINE ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. .. 36<br />

14. FRONT WIPER AND WASHER SYSTEM . . . . . . . . . . . . . . .. . . . . . . . . .. ...............44<br />

15. FUEL GAUGE SySTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45<br />

16. HORN AND CIGARETTE LIGHTER SYSTEM . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . ..46<br />

17. LIGHTING (HEADLIGHT) SYSTEM . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . ..47<br />

18. LIGHTING (TAIL LlGHT·ILLUMINATION LIGHT-etc.) SYSTEM . . . . . ..48<br />

19. OIL PRESSURE AND TEMPERATURE GAUGE SYSTEM . . . . . . . . . . . . . . . 50<br />

20. PARKING BRAKE AND BRAKE FLUID LEVEL<br />

WARNING SYSTEM . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51<br />

21. POWER WINDOW SYSTEM . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 52<br />

22. RADIATOR FAN SYSTEM . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... . . . 54<br />

23. REAR WINDOW DEFOGGER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . ......... . . . . . . . . 56<br />

24. REAR WIPER AND WASHER SYSTEM . . . . . . . . . . . . . . . . . . . . . . .... . . . . . . . .. . . . . . . . . 57<br />

25. REMOTE CONTROL REARVIEW MIRROR SYSTEM . . . . . . . . . . . . . . . . . . . . . . 58<br />

26. SEAT BELT WARNING AND KEY WARNING SYSTEM . . . . . . . . . . . . . . . . . . 59<br />

27. SPOT LIGHT, ROOM LIGHT, LUGGAGE AND<br />

TRUNK ROOM LIGHT SYSTEM . . . . . . . . . . . . ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 60<br />

28. SRS (AIRBAG SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 61<br />

29. STARTING SySTEM . . . . . . ........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62<br />

30. STOP LIGHT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 63<br />

31. SUNROOF SYSTEM . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64<br />

32. TURN SIGNAL AND HAZARD SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65<br />

33. FRONT FOG LIGHT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66<br />

34. REAR ACCESSORY POWER SUPPLY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 67<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68


6-3 [D101]<br />

1. General Description<br />

WIRING DIAGRAM<br />

Viewed from this direction<br />

m<br />

GB<br />

G6M0193<br />

1. General Description<br />

1. WIRING DIAGRAM<br />

The wiring diagram of each system is ill ustrated so that<br />

you can underst<strong>and</strong> the path through which the electric<br />

current flows from the battery.<br />

Sketches <strong>and</strong> codes are used in the diagrams. They<br />

should read as follows:<br />

1) Each connector <strong>and</strong> its terminal position are indicated<br />

by a sketch of the connector in a disconnected state<br />

which is viewed from the front, as shown in figure.<br />

2) The number of poles or pins, presence of a lock, <strong>and</strong><br />

pin number of each terminal are ind icated in the sketch<br />

of each connector.<br />

In the sketch, the highest pole number refers to the number<br />

of poles which the connector has. For example, the<br />

sketch of the connector shown in figure ind icates the connector<br />

has 9 poles.<br />

Connector used in vehicle<br />

Sketch<br />

Connector shown in wiring diagram<br />

Symbol<br />

Number of poles<br />

Double frames<br />

Indicates a lock<br />

9 5<br />

Numbered in order from<br />

<strong>up</strong>per right to lower left.<br />

Indicates the number of poles.<br />

G6M0194<br />

G6M0196<br />

Indicates a lock is included.<br />

3 4<br />

8 9<br />

Numbered in order from<br />

<strong>up</strong>per left to lower right.<br />

G6M0195<br />

G6M0197<br />

G6M019B<br />

2


WIRING DIAGRAM [0101] 6-3<br />

1. General Description<br />

When one set of connectors is viewed from the front side,<br />

the pole numbers of one con nector are symmetrical to<br />

those of the other. When these two connectors are connected<br />

as a unit, the poles which have the same number<br />

are joined.<br />

G6M0199<br />

3) Electrical wiring harness<br />

The connectors are numbered along with the number of<br />

poles, external colors, <strong>and</strong> mating connections in the<br />

accompanying list.<br />

<br />

® r-- ----l<br />

@<br />

I @ I<br />

I I<br />

c), I<br />

A<br />

Wire color:<br />

SR (No. 1 terminal)<br />

RW (No. 3 terminal)<br />

L _<br />

___ J<br />

@ @<br />

() ______BB ____)<br />

G6M0200<br />

4) The sketch of each connector in the wiring diagram<br />

usually shows the "A" side of the connector. The relationship<br />

between the wire color, terminal number <strong>and</strong> connector<br />

is described in figure.<br />

NOTE:<br />

A wire which runs in one direction from a con nector terminal<br />

sometimes may have a different color from that<br />

which runs in the other direction from that terminal.<br />

5) In wiring diagram, con nectors which have no terminal<br />

number refer to one-pole types. Sketches of these connectors<br />

are omitted intentionally.<br />

G6M0216<br />

3


6-3 [D101] WIRING DIAGRAM<br />

1. General Descri ption<br />

Sealed wire<br />

6) The following color codes are used to indicate the colors<br />

of the wires used.<br />

lIIDIa:lmll<br />

..,. , ::<br />

I II<br />

I<br />

I II I<br />

I II L _ - _ - - - - - - - - -<br />

I I I II<br />

I I<br />

I <br />

_<br />

_ _ _ _ _ _ _ _ _ _<br />

I I<br />

I<br />

I<br />

L : -: :. :. - _<br />

-<br />

R<br />

_<br />

-: -: - _<br />

-<br />

I<br />

-JI<br />

_<br />

-<br />

- _-_ _ _ N<br />

G6M0201<br />

Color code<br />

L<br />

B<br />

Y<br />

G<br />

R<br />

W<br />

Br<br />

Lg<br />

Gr<br />

P<br />

Or<br />

Lb<br />

V<br />

SA<br />

SB<br />

Color<br />

Blue<br />

Black<br />

Yellow<br />

Green<br />

Red<br />

White<br />

Brown<br />

Light green<br />

Gray<br />

Pink<br />

Orange<br />

Light Blue<br />

Violet<br />

Sealed (Inner)<br />

Sealed (Outer)<br />

EI 5t-.r:::)<br />

V B<br />

If Marking color: BlackJ<br />

Reference color: Yellow<br />

7) The wire color code, which consists of two letters (or<br />

three letters including Br or Lg), indicates the st<strong>and</strong>ard<br />

color (base color of the wire covering) by its first letter <strong>and</strong><br />

.<br />

the stripe marki ng by its second letter.<br />

G6M0202<br />

4


WIRING DIAGRAM [D101] 6-3<br />

1. General Description<br />

8) The table below lists the nominal sectional areas <strong>and</strong><br />

allowable currents of the wires.<br />

Nominal<br />

sectional area<br />

mm2<br />

CAUTION:<br />

No. of str<strong>and</strong>sl<br />

str<strong>and</strong> diameter<br />

Outside<br />

diameter of<br />

finished wiring<br />

mm<br />

Allowable<br />

current<br />

Amps/40·C<br />

0.3 7/0.26 1.8 7<br />

0.5 7/0.32 2.2 (or 2.0) 12<br />

0.75 3010.18 2.6 (or 2.4) 16<br />

0.85 11/0.32 2.4 (or 2.2) 16<br />

1.25 16/0.32 2.7 (or 2.5) 21<br />

2 26/0.32 3.1 (or 2.9) 28<br />

3 41/0.32 3.8 (or 3.6) 38<br />

5 65/0.32 4.6 (or 4.4) 51<br />

8 5010.45 5.5<br />

• When replacing or repairing a wire, be sure to use the<br />

same size <strong>and</strong> type of the wire which was originally<br />

used.<br />

NOTE:<br />

• The allowable current in the above table indicates the<br />

tolerable amperage of each wire at an ambient temperature<br />

of 40°C (104°F).<br />

• The allowable current changes with ambient temperature.<br />

Also, it changes if a bundle of more than two wires<br />

is used.<br />

67<br />

1<br />

9) Each unit is directly grounded to the body or indirectly<br />

grounds through a harness ground terminal. Different<br />

symbols are used in the wiring diagram to identify the two<br />

grounding systems.<br />

Direct ground<br />

Indirect terminal<br />

ground<br />

G6M0203<br />

The ground points shown in the wiri ng diagram refer to<br />

the following:<br />

@ Body ground<br />

@ Engine ground<br />

@ Radio ground<br />

@ Rear defogger ground<br />

All wiring harnesses are provided with a ground point<br />

which should be securely connected.<br />

5


6-3 [D101]<br />

1. General Description<br />

WIRING DIAGRAM<br />

10) Relays are classified as normally-open or normallyclosed.<br />

The normally-closed relay has one or more contacts.<br />

The wiring diagram shows the relay mode when the energizing<br />

circuit is OFF.<br />

Relay type<br />

Energizing circuit OFF<br />

Energizing circuit ON<br />

Normally-open type<br />

4-pole<br />

6-pole<br />

x---.<br />

I<br />

-0<br />

0<br />

x---.<br />

x---.<br />

Lo<br />

=<br />

=<br />

..., '-'<br />

<br />

'-'<br />

IJ<br />

IJ<br />

0---<br />

I <br />

0---<br />

0---<br />

---- -<br />

-<br />

• • 1<br />

I<br />

----<br />

- '-'<br />

Lv-<br />

-..;;.;;.-<br />

--'00'-<br />

•<br />

1<br />

---.<br />

- - ..<br />

1<br />

0- - - - - --- - +<br />

x--..<br />

=<br />

Normally-closed type<br />

4-pole<br />

I -0 0<br />

.!QO'-<br />

,J<br />

I <br />

-v<br />

v<br />

.I'""QO\<br />

I<br />

1<br />

I<br />

0---<br />

- --<br />

- -...<br />

x--+<br />

<br />

Mixed type<br />

5-pole<br />

'-'<br />

X----..<br />

Lo<br />

IJ<br />

0- --<br />

vo ...".,.<br />

- - -<br />

<br />

I <br />

:J<br />

Key to symbols:<br />

o -+- : Current flows.<br />

X-+-: Current does not flow.<br />

G6M0204<br />

6


WIRING DIAGRAM [D101] 6-3<br />

1. General Description<br />

11) Each connector number shown in the wiri ng diagram<br />

corresponds to that in the wiri ng harness. The location of<br />

each connector in the actual vehicle is determined by<br />

reading the first character of the connector (for example,<br />

a "F" for FB, "i" for i16, etc.) <strong>and</strong> the type of wiring harness.<br />

The first character of each connector number refers to the<br />

area or system of the vehicle, as indicated in table below.<br />

Symbol<br />

<strong>Wiring</strong> harness <strong>and</strong> Cord<br />

F<br />

Front wiring harness<br />

Front turn<br />

signal light<br />

--­<br />

I ,91<br />

I<br />

G6M0205<br />

B<br />

E<br />

T<br />

D<br />

I<br />

R<br />

Bulkhead wiring harness<br />

Engine wiring harness<br />

Transmission cord, Rear oxygen sensor cord<br />

Door cord LH & RH, Rear door adapter cord LH &<br />

RH<br />

Instrument panel wiring harness<br />

Rear wiring harness, Rear defogger cord (Ground)<br />

Fuel tank cord,<br />

Roof cord,<br />

Rear gate cord,<br />

Rear gate lock adapter cord<br />

7


6-3 [D200]<br />

2. Basic Diagnostics Procedure<br />

WIRING DIAGRAM<br />

2. Basic Diagnostics Procedure<br />

The most important purpose of diagnostics is to determine<br />

which part is malfunctioning quickly, to save time <strong>and</strong><br />

labor.<br />

A: IDENTIFICATION OF TROUBLE SYMPTOM<br />

Determine what the problem is based on the symptom.<br />

B: PROBABLE CAUSE OF TROUBLE<br />

Look at the wiri ng diagram <strong>and</strong> check the system's circuit.<br />

Then check the switch, relay, fuse, ground, etc.<br />

c: LOCATION AND REPAIR OF TROUBLE<br />

1) Using the diagnostics narrow down the causes.<br />

2) If necessary, use a voltmeter, ohmmeter, etc.<br />

3) Before replacing certain component parts (switch,<br />

relay, etc.), check the power s<strong>up</strong>ply, ground, for open wiring<br />

harness, poor connectors, etc. If no problems are<br />

encountered, check the component parts.<br />

D: CONFIRMATION OF SYSTEM OPERATION<br />

After repairing, ensure that the system operates properly.<br />

To power<br />

s<strong>up</strong>ply<br />

FUSE Switch Light<br />

G6M0206<br />

E: INSPECTION<br />

1. VOLTAGE MEASUREMENT<br />

1) Using a voltmeter, connect the negative lead to a good<br />

ground point or negative battery terminal <strong>and</strong> the positive<br />

lead to the connector or component terminal.<br />

2) Contact the positive probe of the voltmeter on connector<br />

(A).<br />

The voltmeter will indicate a voltage.<br />

3) Shift the positive probe to connector (B). The voltmeter<br />

will indicate no voltage.<br />

With test set-<strong>up</strong> held as it is, turn switch ON. The voltmeter<br />

will indicate a voltage <strong>and</strong>, at the same time, the light<br />

will come on.<br />

4) The circuit is in good order. If a problem such as a<br />

lamp failing to light occurs, use the procedu res outlined<br />

above to track down the malfunction.<br />

8


WIRING DIAGRAM [D2E2] 6-3<br />

2. Basic Diagnostics Procedure<br />

Continuity<br />

No continuity<br />

G6M0207<br />

2. CIRCUIT CONTINUITY CHECKS<br />

1) Discon nect the battery terminal or connector so there<br />

is no voltage between the check points.<br />

Contact the two leads of an ohmmeter to each of the<br />

check pOints.<br />

If the circuit has diodes, reverse the two leads <strong>and</strong> check<br />

again.<br />

2) Use an ohmmeter to check for diode continuity.<br />

When contacting the negative lead to the diode positive<br />

side <strong>and</strong> the positive lead to the negative side, there<br />

should be continuity.<br />

When contacting the two leads in reverse, there should be<br />

no continuity.<br />

3) Symbol "0-0" indicates that continuity exists between<br />

two points or terminals. For example, when a switch position<br />

is "3", continuity exists among terminals 1, 3 <strong>and</strong> 6,<br />

as shown in table below.<br />

Switch Position<br />

Terminal<br />

1 2 3 4 5 6<br />

OFF<br />

1 0 -0----0<br />

2 () <br />

3 0 'J D<br />

4 0---0<br />

9


6-3 [D2E3] WIRING DIAGRAM<br />

2. Basic Diagnostics Procedure<br />

Voltage is present<br />

G6M0208<br />

3. HOW TO DETERMINE AN OPEN CIRCUIT<br />

1) Voltmeter Method<br />

An open circuit is determined by measuring the voltage<br />

between respective connectors <strong>and</strong> ground using a<br />

voltmeter, starting with the con nector closest to the power<br />

s<strong>up</strong>ply. The power s<strong>up</strong>ply must be turned ON so that current<br />

flows in the circuit. If voltage is not present between<br />

a particular connector <strong>and</strong> ground, the circuit between<br />

that connector <strong>and</strong> the previous connector is open.<br />

Pi "\ <br />

$<br />

-=<br />

Continuity exists. Continuity does not exist.<br />

<br />

2) Ohmmeter method<br />

Disconnect all connectors affected, <strong>and</strong> check continuity<br />

in the wiring between adjacent connectors. When the<br />

ohmmeter indicates "infinite", the wiring is open.<br />

Test lamp<br />

Fuse holder<br />

G6M0209<br />

G6M0210<br />

4. HOW TO DETERMINE A SHORTCIRCUIT<br />

1) Test lamp method<br />

Connect a test lamp (rated at approximately 3 watts) in<br />

place of the blown fuse <strong>and</strong> allow current to flow through<br />

the circuit. Disconnect one connector at a time from the<br />

circuit, starting with the one located farthest from the<br />

power s<strong>up</strong>ply. If the test lamp goes out when a connector<br />

is disconnected, the wiring between that connection <strong>and</strong><br />

the next connector (farther from the power s<strong>up</strong>ply) is<br />

shorted.<br />

2) Ohmmeter method<br />

Disconnect all affected connectors, <strong>and</strong> check continuity<br />

between each connector <strong>and</strong> ground. When ohmmeter<br />

indicates continuity between a particular connector <strong>and</strong><br />

ground, that connector is shorted.<br />

Continuity exists.<br />

-=- Continuity does not exist. -=- -:::<br />

G6M0211<br />

10


WIRING DIAGRAM [D302] 6-3<br />

3. Working Precautions<br />

3. Working Precautions<br />

1. PRECAUTIONS WHEN WORKING WITH THE PARTS<br />

MOUNTED ON THE VEHICLE<br />

1) When working under a vehicle which is jacked-<strong>up</strong>,<br />

always be sure to use safety st<strong>and</strong>s.<br />

2) The parking brake must always be applied during<br />

working. Also, in automatic transmission vehicles, keep<br />

the select lever set to the P (Parking) range.<br />

3) Be sure the workshop is properly ventilated when running<br />

the engine. Further, be careful not to touch the belt<br />

or fan while the engine is operating.<br />

4) Be careful not to touch hot metal parts, especially the<br />

radiator <strong>and</strong> exhaust system immediately after the engine<br />

has been shut off.<br />

2. PRECAUTIONS IN TROUBLE DIAGNOSIS AND<br />

REPAIR OF ELECTRIC PARTS<br />

1) The battery cable must be disconnected from the battery's<br />

(-) terminal, <strong>and</strong> the ignition switch must be set to<br />

the OFF position, unless otherwise required by the diagnostics.<br />

2) Securely fasten the wiring harness with clamps <strong>and</strong><br />

slips so that the harness does not interfere with the body<br />

end parts or edges <strong>and</strong> bolts or screws.<br />

3) When installing parts, be careful not to catch them on<br />

the wiring harness.<br />

Correct<br />

<br />

4) When disconnecting a connector, do not pull the wires,<br />

but pull while holding the connector body.<br />

G6M0212<br />

11


12<br />

6-3 [0302]<br />

3. Working Precautions<br />

WIRING DIAGRAM<br />

Example<br />

LEFT<br />

PUSH<br />

PUSH<br />

,<br />

5) Some connectors are provided with a lock. One type of<br />

such a connector is disconnected by pushing the lock,<br />

<strong>and</strong> the other, by moving the lock <strong>up</strong>. In either type the<br />

lock shape must be identified before attempting to disconnect<br />

the connector.<br />

To connect, insert the connector until it snaps <strong>and</strong> confirm<br />

that it is tightly connected.<br />

PUSH<br />

...<br />

<br />

G6M0213<br />

G6M0214<br />

6) When checking continuity between connector<br />

terminals, or measuring voltage across the terminal <strong>and</strong><br />

ground, always contact tester probe(s) on terminals from<br />

the wiring connection side. If the probe is too thick to gain<br />

access to the terminal, use "mini" test leads.<br />

To check water-proof connectors (which are not accessible<br />

from the wiring side), contact test probes on the terminal<br />

side being careful not to bend or damage the terminals.<br />

7) Sensors, relays, electrical unit, etc., are sensitive to<br />

strong impacts.<br />

H<strong>and</strong>le them with care so that they are not dropped or<br />

mish<strong>and</strong>led.


13<br />

WIRING DIAGRAM<br />

[D302] 6-3<br />

3. Working Precautions<br />

Abbr.<br />

Full name<br />

ABS Antilock Brake System<br />

ACC Accessory<br />

AIC Air Conditioning<br />

AD Auto Down<br />

AT Automatic Transmission<br />

<br />

AU Auto Up<br />

+B Battery<br />

DN Down<br />

E Ground<br />

FIB Fuse & Joint Box<br />

FL1.5 Fusible link 1.5 mm2<br />

IG Ignition<br />

IIlumi. Illumination<br />

ABBREVIATION LIST<br />

Abbr.<br />

LH<br />

La<br />

M<br />

MIB<br />

MG<br />

Mi<br />

OP<br />

PASS<br />

RH<br />

SBF<br />

ST<br />

SW<br />

UP<br />

WASH<br />

Full name<br />

Left H<strong>and</strong><br />

Low<br />

Motor<br />

Main Fuse Box<br />

Magnet<br />

Middle<br />

Optional Parts<br />

Passing<br />

Right H<strong>and</strong><br />

Slow Blow Fuse<br />

Starter<br />

Switch<br />

Up<br />

Washer


6-3 [D400] WIRING DIAGRAM<br />

4. How to Use <strong>Wiring</strong> Diagram<br />

4. How to Use <strong>Wiring</strong> Diagram<br />

@<br />

©<br />

® ®<br />

BYBY<br />

r-________R !r·R-------- L-<br />

@<br />

_<br />

"--"-" "_..c--<br />

@) ® .,®<br />

(8 lack)<br />

ril\<br />

rmJ<br />

®<br />

CD<br />

<br />

<br />

®<br />

@)<br />

(81 ack)<br />

<br />

<br />

G<br />

G6M0215<br />

A: RELAY<br />

A symbol used to indicate a relay.<br />

B: CONNECTOR-1<br />

The sketch of the connector indicates the onepole<br />

types.<br />

C: WIRING CONNECTION<br />

Some wiring diagrams are indicated in foldouts<br />

for convenience. Wiri ng destinations are indicated<br />

where necessary by corresponding symbols<br />

(as when two pages are needed for clear<br />

indication).<br />

D: FUSE NO. & RATING<br />

The "FUSE No. & RATING" corresponds with<br />

that used in the fuse box (main fuse box, fuse<br />

<strong>and</strong> joint box.)<br />

E: CONNECTOR·2<br />

1. Each connector is indicated by a symbol.<br />

2. Each terminal number is indicated in the<br />

corresponding wiring diagram in an abbreviated<br />

form.<br />

3. For example, terminal number "C2" refers to<br />

No. 2 terminal of connector (C:F41) shown in<br />

the connector sketch.<br />

14


WIRING DIAGRAM [D4l0] 6-3<br />

4. How to Use <strong>Wiring</strong> Diagram<br />

F: CONNECTOR SKETCH<br />

1. Each connector sketch clearly identifies the<br />

shape <strong>and</strong> color of a con nector as well as<br />

terminal locations. Non-colored con nectors<br />

are ind icated in natural color.<br />

2. When more than two types of connector<br />

number are indicated in a connector sketch,<br />

it means that the same type con nectors are<br />

used.<br />

G: GROUND<br />

Each grounding point can be located easily by<br />

referring to the corresponding wiring harness.<br />

H: DIODE<br />

A symbol is used to indicate a diode.<br />

I: WIRE TRACING ON EXTENDED<br />

WIRING DIAGRAMS<br />

For a wiring diagram extending over at least two<br />

pages, a symbol (consisting of the same characters<br />

with arrows), as shown below, facilitates<br />

wire tracing from one page to the next.<br />

AA,BB<br />

J: SYMBOLS OF WIRE CONNECTION<br />

AND CROSSING<br />

+ Symbol Refers to wires which are connected<br />

<strong>and</strong> branched at the<br />

"dot" point.<br />

+ Symbol<br />

Refers to wires which are<br />

crossed but not connected.<br />

K: POWER SUPPLY ROUTING<br />

A symbol is used to indicate the power s<strong>up</strong>ply<br />

in each wiring diagram.<br />

"MB-5", "MB-6", etc., which are used as powers<strong>up</strong>ply<br />

symbols throughout the text, correspond<br />

with those shown in the POWER SUPPLY<br />

ROUTING in the wiring diagram.<br />

Accord ingly, using the POWER SUPPLY ROUT­<br />

ING <strong>and</strong> wiring diagrams permits service personnel<br />

to underst<strong>and</strong> the entire electrical<br />

arrangement of a system.<br />

l: SYMBOLS AND ABBREVIATIONS<br />

A number of symbols <strong>and</strong> abbreviations are<br />

used in each wiring diagram to easily identify<br />

parts or circuits.<br />

15


6-3 [0501]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

-- Battery current<br />

-- Current from ignition switch IG termina l<br />

- - - Current from ignition switch ACC terminal<br />

---- Other currents<br />

E<br />

-=-<br />

+<br />

-<br />

SBF- 130A<br />

'SBF-230A<br />

FL 1.25B<br />

<br />

5. <strong>Wiring</strong> Diagram<br />

1. POWER SUPPLY ROUTING<br />

SBF-5 45A <br />

SBF-445A ""<br />

""<br />

SBF-345A<br />

Main fuse box (M/B)<br />

@ MB 9<br />

r;:;::- L<br />

<br />

1<br />

BY<br />

BR<br />

<br />

@)<br />

I--<br />

2 BW MB 1<br />

1 YG MB 2<br />

r--- MB 3<br />

@<br />

I-- R<br />

I--<br />

@)<br />

Head I ight No. 22 15A '-0- r;:;::- W<br />

relay LH No. 23 20A '-0- <br />

5<br />

Br<br />

= ----- -- <br />

r:- --<br />

RL<br />

1 ------ -------. MB-4<br />

I<br />

t-"J LB<br />

L=.J NO. 26 15A<br />

MB 5<br />

t--<br />

3<br />

LW ------ -------.<br />

'4 BR<br />

M B -6<br />

'2 LOr<br />

MB 7<br />

'--<br />

.<br />

Head l ight<br />

I-relay<br />

RH<br />

@<br />

I -- W<br />

2<br />

1 W<br />

MB 8<br />

r---<br />

I- --N25-10A<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

M/B<br />

FUSE/RELAY LOCATION<br />

Ale relay holder<br />

SBF holder<br />

@<br />

t:=J @l p <br />

R t-_-SB[F -6U<br />

W<br />

Generator<br />

W<br />

§B ____________ -I AL T -1<br />

F/B<br />

1------------------<br />

IN:[I2] IllilJJ<br />

IfIDJ]] I!N£l<br />

INQ}] INQJIll I!mdl<br />

IillIT!ll llliITD Illirn<br />

IllilJ]] lfID.J:ZJ I!IDdl<br />

IillI:ZQ] I@J] I!'N]]<br />

IN[llJ I!N]]<br />

m 14 g R-DEF<br />

W m<br />

TAIL.<br />

D[l:t] i5I:II.,<br />

MAIN FAN<br />

16<br />

! @(BlaCk)<br />

I @) ®<br />

I<br />

(Black)<br />

I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

F1l2T3T41<br />

<br />

(Red)<br />

m<br />

GU01 -03A


-v---<br />

WIRING DIAGRAM<br />

[D501] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

1<br />

0-<br />

5<br />

@-<br />

[l]--<br />

m2f3m<br />

<br />

a: @<br />

b: @<br />

c: @<br />

BW <br />

Wr-:;-<br />

<br />

WL<br />

FB-l l---- <br />

IFB-2 1---B L<br />

I+------- YR<br />

t-;;4 t---<br />

FB-4<br />

FB-5<br />

<br />

L<br />

<br />

ffi-<br />

r=-'-<br />

Yr-<br />

<br />

Br<br />

<br />

t---<br />

BR<br />

ra<br />

I---<br />

BR<br />

<br />

r-<br />

[BJ------- <br />

<br />

BR<br />

1;2<br />

'---<br />

® ®<br />

-<br />

BY<br />

R<br />

7<br />

1<br />

-<br />

BY<br />

R<br />

Fuse & Relay box (FIB)<br />

No. 11 20A<br />

L<br />

,-----------------<br />

No. 17 15A<br />

-------------<br />

No. 3 15A<br />

----------- -<br />

·--------------- L- l<br />

L _ .-.? _ _ _ _ _ _-1- -<br />

r-------...J<br />

I<br />

r-----------<br />

J:::!l _____________<br />

<br />

r..<br />

.<br />

No. 1410A<br />

<br />

No. 7 20A<br />

----v-Rear defogger relayl ,000<br />

No. 1 15A<br />

I<br />

T<br />

No. 15 10A<br />

.r..<br />

I<br />

T<br />

No. 8 15A I<br />

<br />

-;:: No. 16 15A<br />

r..<br />

1<br />

<br />

v<br />

1<br />

Ta il & Illumination <br />

relay<br />

-----<br />

-... --<br />

.-_______________________________ J _<br />

L ____ g-lQ---------------<br />

No. 1220A<br />

<br />

.<br />

No. 21 15A<br />

<br />

<br />

No. 20 15A<br />

No. 1920A<br />

T<br />

.<br />

J<br />

I<br />

I<br />

I<br />

I<br />

L<br />

r-----------------------------------<br />

L ____ -lQ---------------<br />

I<br />

-----------------------------------<br />

No. 18 10A<br />

.<br />

No. 4 15A<br />

d: @ I I<br />

I<br />

I I<br />

e: @<br />

I<br />

I I<br />

I<br />

f: GD I<br />

-YG I<br />

::2.. w<br />

e1<br />

14 W I<br />

l<br />

@<br />

1\<br />

BY ;:::-<br />

RY B I-<br />

,--- 2 I-ACC<br />

I<br />

I--<br />

LR <br />

IG<br />

Rr::--<br />

I .- -- 4 I-- ST<br />

I '--<br />

I 1 -<br />

I<br />

L ______ •<br />

ST<br />

r<br />

tsz<br />

0 « 0 (f)<br />

10<br />

10 1<br />

10 '1'"'"1<br />

Ignition<br />

switch<br />

FB 7<br />

FB 8<br />

FB 9<br />

4<br />

YR<br />

.-l<br />

flll-:----1-- ----<br />

-GR<br />

FB- l0<br />

f5 1-:- .---1-- ----<br />

-GB<br />

FB- ll<br />

----<br />

f13!-c:-. ---<br />

-WL<br />

FB-12<br />

'- --------<br />

FB-13<br />

d6<br />

- YR<br />

FB 15<br />

<br />

RL<br />

------- --------<br />

m<br />

fi4 BW<br />

FB-16<br />

;;0 R<br />

FB 17<br />

dT BY<br />

t--- WR<br />

FB 18<br />

g BY<br />

FB 19<br />

f8<br />

RB<br />

FB 20<br />

trio GW<br />

FB 21<br />

t--- RB<br />

FB 22<br />

ell t--- R<br />

FB 23<br />

GY<br />

FB 24<br />

d5<br />

FB 25<br />

BG<br />

<br />

FB 26<br />

BR ----------------. FB-27<br />

<br />

I---<br />

<br />

71<br />

r-<br />

<br />

<br />

e6<br />

<br />

r-<br />

r;s<br />

<br />

BrR<br />

WY<br />

FB 28<br />

G --------------- . FB-29<br />

GW -------------- . FB-30<br />

RY<br />

RY<br />

r-<br />

r- L<br />

r9± GR<br />

<br />

FB 31<br />

FB 32<br />

FB<br />

33<br />

f--------------FB-34<br />

---------------- FB-35 I<br />

FB 36<br />

FB<br />

37<br />

0<br />

<br />

tlli!§j<br />

fOOl<br />

tMmJ<br />

GU01-03B<br />

17<br />

®<br />

(Black)<br />

®<br />

(Gray)<br />

®<br />

(Gray)<br />

@)<br />

(Gray)<br />

®<br />

(Gray)<br />

® CD<br />

(Gray)<br />

(Gray)


6-3 [D502]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

Side turn signal ® B<br />

light LH<br />

@<br />

1<br />

B<br />

Shield joint<br />

connector (ABS)<br />

®<br />

1<br />

ABS control module B<br />

III<br />

®<br />

®<br />

Cru ise contro I 13 B<br />

module<br />

Main relay ®<br />

1<br />

B<br />

III<br />

®<br />

2. GROUND DISTRIBUTION<br />

@<br />

ABS relay box [Ip B L-__<br />

--,<br />

®<br />

Front fog 1::10-"B'-----+<br />

light RH<br />

Front fog @)<br />

1111-"B'-----


WIRING DIAGRAM<br />

[D502] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

@ CD @<br />

Combination rnJL--....o:zJ B<br />

meter<br />

SRS harness<br />

@<br />

r- __ --=-jB 2 ffnt door switch<br />

@<br />

+- __ _ B"-I 2<br />

(Co<strong>up</strong>e model><br />

* : 1800 cc engine model<br />

Front door switch<br />

LH<br />

(Co<strong>up</strong>e model><br />

B I-"B'---------G>-----;lH B B Fuel<br />

1-"__ R Cil.El ... ga uge<br />

mocfule<br />

,---+- ___-"-B121 Bra<br />

®@ @ @ ®<br />

@ ke fl u i d<br />

level switch<br />

®<br />

+-----"BUJ1 FWD sw itc h<br />

®<br />

r---e-----"-BU4 Wiper motor<br />

@<br />

"'--___"'-BL"1U<br />

.,. High-mount stop<br />

Ii iht<br />

(!;gedan <strong>and</strong> Co<strong>up</strong>e)<br />

@<br />

.--+-- _<br />

_ -'!.BITJ Rear combination<br />

light RH<br />

@)<br />

..-___"'-BL"1U License light<br />

RH<br />

® @@ C[8)<br />

POlYer wi.ndow I-"B,-- ---,<br />

ma In sw rtch<br />

L!£.r "- ----uw<br />

Front door lock @)<br />

,....., B.<br />

switch LH<br />

® @<br />

<br />

r.n f-CB'------< ... ---J<br />

Rear ®<br />

defogger <br />

(Sedan ro<br />

<strong>and</strong> Co<strong>up</strong>e)<br />

E<br />

...-. ___"-'B C<br />

@ 10 License light<br />

LH<br />

@<br />

...-.---"-IB rn Rear combination<br />

light LH<br />

@<br />

.--___.!


6-3 [D502]<br />

5" <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

I<br />

a : @ ®®<br />

BL <br />

,.-.=---t 4 .. I n hOb" I Itor<br />

b: @ switch<br />

c: @ ®® Transmission<br />

Transmission rb' B <br />

control L -<br />

<br />

module I l:ffiw ,<br />

- BW <br />

,w ,<br />

I-..:f" -,<br />

Veh'i 1<br />

=<br />

speed -=<br />

®<br />

sensor 1<br />

Shield<br />

*1 : 1800 cc engine model<br />

joint 3 L<br />

connector 2 '<br />

2200 cc engine model : BG<br />

: BL<br />

®<br />

94<br />

r;::===B; '1'"""' . , . 4<br />

I 1 3 , Engine<br />

Lil..r B BY<br />

[lliJ-BR<br />

B control<br />

- IT module<br />

(MT> BR L1<br />

B<br />

@1®;B22 :'19J<br />

®<br />

Fuel gauge modul e<br />

'R5B' @D @ @®<br />

<br />

___<br />

(lBOO cc engine model) B!!>.R<br />

;=; BR<br />

..<br />

@<br />

L------------lB:l..f '=31lgnitor<br />

a: @<br />

- --RlI


WIRING DIAGRAM<br />

[D502] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

MEMO:<br />

21


6-3 [D503]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

3. AIR CONDITIONING SYSTEM<br />

Air condition ing<br />

re lay holder<br />

A . '<br />

I r<br />

conditioning<br />

re lay<br />

@)<br />

10A r-


" /"<br />

WIRING DIAGRAM<br />

[0503] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

Mode contro l panel<br />

<br />

...,<br />

=<br />

@ (JD<br />

GR<br />

@ ®<br />

BW BW<br />

:::.J<br />

Ref. to Lighting<br />

I rr;stem.<br />

ail & Illumi.) c:<br />

I<br />

@<br />

YL<br />

WY EE<br />

-'--f----<br />

=<br />

<br />

=<br />

®<br />

(q<br />

...<br />

r ------Ai<br />

c l<br />

I ON OFF ..(ii). I<br />

I<br />

n I<br />

I<br />

I I<br />

I<br />

I LJ I<br />

LAIC sw itch<br />

------- -<br />

J<br />

m<br />

<br />

<br />

=<br />

<br />

@I jl<br />

<br />

15<br />

I<br />

I> I><br />

<br />

Blower motor<br />

resistor<br />

<br />

@9 E8<br />

Diode<br />

(AlC)<br />

@ @<br />

RY ;::;:;- BY<br />

(8<br />

IR'<br />

IRW<br />

==-<br />

<br />

-<br />

@ OFF LO ML<br />

BY -=-' <br />

Y ==-.r 0<br />

-<br />

() I<br />

I<br />

<br />

=L<br />

0 () 0 () 0<br />

-<br />

Fan switch<br />

MH<br />

Hi<br />

()<br />

()<br />

()<br />

@<br />

Dl2J<br />

@9<br />


6-3 [D504] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

4. ANTI-LOCK BRAKE SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

Combination<br />

meter<br />

Stqe light<br />

SWI ch<br />

FB-5<br />

FUSE No. 19<br />

SBF-6<br />

SBFHOLDER<br />

FB-36<br />

FUSE No. 18<br />

FB-23<br />

FUSE No. 15<br />

FB-31<br />

FUSE No. 12<br />

FB-21<br />

FUSE No. 15<br />

0::<br />

;t<br />

..J<br />

al<br />

0::<br />

;t<br />

al<br />

0::<br />

® @<br />

L Y 1 pLo!UY--t+---IIl<br />

* : With cruise control<br />

Va lve<br />

re lay<br />

Motor<br />

re lay<br />

Re lay box<br />

v<br />

I--<br />

: f<br />

i@)<br />

Hyd"elk<br />

modu le<br />

t--t---<br />

t--t--t--t---<br />

Solenoid<br />

va lve<br />

In e<br />

ou e<br />

In e<br />

ou e<br />

In e<br />

ou e<br />

In e<br />

ou e<br />

...<br />

h<br />

<br />

@<br />

ABS2<br />

Pump motor<br />

<br />

®<br />

@ @)<br />

r;::;:::; WG<br />

1 l..Lt"<br />

@ @<br />

- 8<br />

r-- or<br />

-<br />

La1<br />

LW<br />

oW<br />

@ ®<br />

-<br />

GR<br />

-<br />

LB<br />

i'lL<br />

1'11-1<br />

E<br />

- -<br />

®<br />

LOr<br />

c;w<br />

LaY<br />

[W<br />

8W<br />

GR<br />

G<br />

L<br />

1-11<br />

R<br />

<br />

8<br />

l.i2<br />

<br />

::J<br />

-0<br />

0<br />

E<br />

0<br />

<br />

..<br />

c<br />

0<br />

u<br />

(f)<br />

[IJ<br />

«<br />

<br />

17'1<br />

...<br />

<br />

<br />

@) (Gray)<br />


..<br />

WIRING DIAGRAM [D504] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

""<br />

-<br />

1'51.<br />

<br />

rTI<br />

'-'-'<br />

,....,<br />

<br />

® L<br />

t36" W<br />

La L<br />

IG ¥<br />

<br />

P WL<br />

'4gW<br />

fi[<br />

fr4L<br />

<br />

<br />

lB<br />

W<br />

E<br />

rs R W<br />

4 1B<br />

OBD-ll<br />

service<br />

connector<br />

i<br />

c::<br />

m<br />

®<br />

® @><br />

LnY ;::;::;:-<br />

L<br />

LaY<br />

r;o- L<br />

WB<br />

GW f-3 IWI<br />

1-5"""<br />

W<br />

LoR<br />

LW<br />

Y I1f L<br />

=lf<br />

'9'-<br />

WL W<br />

------ +<br />

8 <br />

S8<br />

...,.. L 6<br />

P<br />

15<br />

-'-. -=- iB<br />

@D @<br />

C:R <br />

- ----- -,.r-'W--+ W A<br />

8 =t B<br />

. ..<br />

...<br />

®<br />

m<br />

-<br />

..:.J.---S!l- 6<br />

L B<br />

E<br />

R<br />

"' '''<br />

.. ®<br />

I<br />

W<br />

B Pi W<br />

4 IB<br />

=-<br />

Check<br />

connector<br />

8 ®<br />

<br />

Data link<br />

connector<br />

® u<br />

Transmission<br />

control<br />

module<br />

n <br />

I<br />

I<br />

*--------------------<br />

A<br />

v v A v v<br />

v<br />

II ®<br />

<br />

@:c<br />

Ref. to Engine<br />

electrical sys tem.<br />

4' .<br />

®<br />

Dlag nosis<br />

teem inal<br />

-<br />

I <br />

r;:- W<br />

I<br />

I<br />

I<br />

::J<br />

Twisted wire<br />

A A A A<br />

v ,/v v v V<br />

<br />

(<br />

-lie.<br />

@ N -<br />

YG<br />

@<br />

2 ABS di<br />

WR<br />

agnosis<br />

1<br />

conne ctor<br />

@ Front<br />

ABS<br />

sensor<br />

LH<br />

®<br />

L<br />

Front<br />

1<br />

ABS<br />

sensor<br />

RH<br />

"V<br />

-v<br />

A-<br />

'><br />

t<br />

<<br />

m,",<br />

@ N -<br />

Shield<br />

joint<br />

connector<br />

BS RearABS RearABS<br />

sensor RH sensor LH<br />

-- - ) a<br />

- -- - ----- - nsor ---- ----- - -- - -- - -- - -- - ----- - -- - --<br />

(Gray) ® @ (Gray) @ (Black) ® ® @ (Yellow)<br />

IIT1J1<br />

mill<br />

om<br />

® (Black) ® (Gray) @ CBlack)<br />

F1l2T3I<br />

@I2ffiJ<br />

@ (Black)<br />

gooO fil<br />

7lUL<br />

@ CBlack)<br />

GU82-04B<br />

25


6-3 [D505]<br />

5. <strong>Wiring</strong> Diagram<br />

Combination meter<br />

-<br />

Vehicle speed<br />

r-EB-sensor 2 a: @<br />

b: @<br />

r-®FWD<br />

N g B<br />

tJ1.1;<br />

-@AT OIL TEMP<br />

l1U<br />

f--<br />

tJ1.1; tl<br />

Y<br />

FB-21<br />

FUSE No. 15<br />

5. AIT CONTROL SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-4 FB-15 FB-23<br />

FUSE No. 16 FUSE No. 14 FUSE No. 15<br />

WIRING DIAGRAM<br />

m<br />

I@<br />

Q:<br />

m<br />

Q:<br />

>-<br />

Q:<br />

>- ®<br />

® @<br />

GB liGB<br />

L <br />

Y<br />

L<br />

Ii9 Y<br />

<br />

E<br />

- D ' . @<br />

lagnosls "":;:""'<br />

connector<br />

LY<br />

L2J-<br />

@<br />

D;'900';'9<br />

terminal B ffi<br />

E<br />

I Vr'<br />

<br />

<br />

FB-31<br />

FUSE No. 12<br />

:;::<br />

(!)<br />

0..<br />

:::l<br />

*: With<br />

cruise<br />

control<br />

Ol<br />

Et<br />

I " <br />

U Q) 10<br />

10 .. ..<br />

[]J Ul (fJ •<br />

oin'oE<br />

+' +-' +'<br />

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0:: :':: 0:: in'<br />

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Stqrc light<br />

SWI <br />

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GU4 1-05A<br />

26


...<br />

WIRING DIAGRAM<br />

[D505] 6-3<br />

S. <strong>Wiring</strong> Diagram<br />

1<br />

""<br />

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0<br />

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l-<br />

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8<br />

FWD switch<br />

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lil<br />

Shield<br />

<br />

-------------r----<br />

joint<br />

connector<br />

I®<br />

....J(D<br />

Data link<br />

connector<br />

Check<br />

connector<br />

(D @<br />

DBD-II<br />

service<br />

connector<br />

E8 @<br />

'5<br />

AT ABS<br />

Dropp'ing control<br />

resistor module<br />

SRI<br />

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Cruise<br />

control<br />

module<br />

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sensor<br />

r<br />

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________<br />

or<br />

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5161718L<br />

19110111112r<br />

[$00[1] 56789<br />

@


6-3 [D506]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

6. AIT SHIFT LOCK SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-3 1<br />

FUSE No. 12<br />

FB- 19<br />

FUSE No. 1<br />

FB- 13<br />

FUSE No. 2<br />

FB-8<br />

FUSE No. 22<br />

* : With cruise<br />

contro l<br />

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Inhibitor = <br />

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f-i'iLir or-----------+----'=Pi switch r=:-O y<br />

L "-jr. <br />

[UP" ra nge] <br />

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Parking<br />

r-pos<br />

ition r---a. -v--- '3H;; L,-----,<br />

switch<br />

::±:J--<br />

@<br />

AT sh ift<br />

lock<br />

contro l<br />

module<br />

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solenoid I 1-21L-...<br />

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5678<br />

910 11 1 2<br />

GU42-03<br />

28


WIRING DIAGRAM [D507] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

7. AUDIO SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

MB-7<br />

FUSE No. 25<br />

9<br />

FB- 10<br />

FUSE No. 17<br />

c::<br />

>-<br />

Front<br />

door<br />

speaker<br />

RH<br />

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EE<br />

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RG<br />

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GB!l WB<br />

RG '<br />

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LOr 1 LOr<br />

Front<br />

door<br />

Eeaker<br />

Rear<br />

speaker<br />

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RG 13 I:lrW Gfm GB<br />

: Wagon<br />

: Sedan <strong>and</strong> Co<strong>up</strong>e<br />

(Wagon)<br />

® ®<br />

<br />

: Wagon<br />

: Sedan <strong>and</strong> Co<strong>up</strong>e<br />

Rea r f'TfITi<br />

Eeaker WR RG<br />

(Wagon)<br />

® ®<br />

<br />

(Wagon)<br />

® ®<br />

R;EE1fu--<br />

LG 4<br />

(Wagon)<br />

® ®<br />

WR<br />

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system.<br />

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-<br />

Radio<br />

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@ CBlack)<br />

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® (Black) 29<br />

GU76-03


30<br />

6-3 [D508] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

8. BACK-UP LIGHT SYSTEM<br />

Back-<strong>up</strong> ,..--_<br />

light<br />

switch cO<br />

(MT) .<br />

I ===:J<br />

0<br />

To Power S<strong>up</strong>ply Routing<br />

FB-18<br />

FUSE No. 1<br />

®®<br />

I -Y<br />

>-<br />

CD<br />

{ Ref. to<br />

AT<br />

control<br />

system.<br />

Ref. to <<br />

Starting<br />

system.<br />

@ @<br />

BL -<br />

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LaY 1<br />

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*3 Inhibitor<br />

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B ==-P RND321<br />

GW <br />

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r-c..l.<br />

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Br<br />

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*2 Sadan <strong>and</strong> Co<strong>up</strong>e<br />

Wagon<br />

BrY<br />

Br<br />

E<br />

Back-<strong>up</strong><br />

light LH<br />

Back-<strong>up</strong><br />

light RH<br />

® (Gray) @ (Gray)<br />

@<br />

@<br />

<br />

<br />

@


WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

9. CHARGING SYSTEM<br />

[D509] 6-3<br />

To Power S<strong>up</strong>ply Routing<br />

FB-21 ALT-1<br />

FUSE No. 15<br />

[D<br />

0::<br />

0::<br />

CD<br />

Combination<br />

_ m _ e _ te _ r a: _ _ i @<br />

Charge b: @<br />

CD@<br />

IH5 __ __ ____ __ ____ __ ____ __ BR B=R __ <br />

@ (Gray)<br />

@(Gray)<br />

111213141516171&$1101111121131141151161<br />

GU02-03<br />

31


Cruise<br />

control<br />

main<br />

switch<br />

OFF ON<br />

()'-I L<br />

® GD ®<br />

Q<br />

f--±"':::<br />

WIRING DIAGRAM [D5011] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

11. CRUISE CONTROL SYSTEM<br />

FB-32<br />

FUSE No. 12<br />

( lwn; L ======J il-"""- +----'<br />

) ---':: 2 'NY<br />

-<br />

( J<br />

Combination<br />

<br />

Vehicle<br />

speed<br />

2ensor b: ®<br />

<br />

I'-------'<br />

I<br />

-==<br />

'----<br />

-1<br />

- - - - -<br />

@P ® I<br />

(Blue) (Black) I<br />

E<br />

-0<br />

0-<br />

=<br />

Horn relay<br />

II<br />

0.F< m m "<br />

® I:-J II<br />

To Power S<strong>up</strong>ply Routing<br />

FB-36 FB-31<br />

FUSE No. 18 FUSE No. 12<br />

® Ir: I ,----<br />

@<br />

FB-23 Gw ...,.., OBO-JI<br />

FUSE No. 15<br />

L R service<br />

connector<br />

g)1<br />

@<br />


6-3 [05012] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

12. DOOR LOCK SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-7<br />

MB-7<br />

FUSE No. 11 FUSE No. 25<br />

®<br />

: ' 1<br />

@<br />

Front door<br />

LOr<br />

lock<br />

actuator RH ®<br />

I<br />

@<br />

rnWR<br />

® @Qj)<br />

Ln<br />

Door lock<br />

timer<br />

'---___ L';lIHL<br />

rnf- ---*<br />

Knob-lock<br />

@ ®<br />

@ switch<br />

EEFii I<br />

Rear gate<br />

Rear door<br />

lock<br />

lock<br />

a ctu a to r<br />

actuator<br />

f'i'i'1":t\ rIVi?\ tni?\ rr;:;;)'\<br />

(Wagon) ®<br />

R H<br />

@ ® ®<br />

® ® ® ® ®,,-"-'----.<br />

®<br />

I I-Blrr- W ---lI- W rn ---HiTr I7


WIRING DIAGRAM<br />

[05012] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

MEMO:<br />

35


6-3 [D5013]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

Combination meter<br />

To Power S<strong>up</strong>ply Routing<br />

-<br />

OBD-II<br />

FB-21 MB-2<br />

ST FB-23 service Check<br />

connector<br />

I I FB-4<br />

FUSE No. 15 sBF-2 FUSE No. 16<br />

I IGSW T""<br />

No. 15<br />

f Tac0:r 1<br />

- f'1@<br />

<br />

HI" ®<br />

OJ<br />

>- 0: OJ<br />

0:<br />

g<br />

a: g<br />

a:@<br />

<br />

...J<br />

0:<br />

Malfunction<br />

C® f.<br />

indicator<br />

light 'bRB<br />

L§ @ E<br />

<br />

'--<br />

® >- ® -<br />

,--<br />

\.II,<br />

Vehicle speed<br />

sensor 2<br />

<br />

1<br />

<br />

b @<br />

: @<br />

RrrnR<br />

11 1<br />

r- <br />

r.:<br />

13. ENGINE ELECTRICAL SYSTEM<br />

.. 1800 cc engine model<br />

,--<br />

FUSE<br />

""<br />

::<br />

:::<br />

<br />

Main<br />

<br />

YG<br />

=<br />

relay<br />

pump<br />

relay<br />

<br />

f",I<br />

Pressure control I<br />

solenoid valve<br />

Fuel pump assembly<br />

t--6<br />

1 Fuel<br />

temperature<br />

sensor<br />

Fuel level<br />

sensor<br />

®<br />

I YG<br />

®<br />

---"-<br />

LY<br />

1llrf I<br />

'v <br />

@@<br />

=BR<br />

jf-li l <br />

OJ<br />

-] I<br />

@ ill<br />

>-<br />

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@ @ E<br />

-=-<br />

<br />

ll@<br />

ill @<br />

0: <br />

OJ<br />

OJ<br />

...J<br />

-lXi'<br />

<br />

§: CJ>- <br />

<br />

<br />

Engine<br />

control<br />

module<br />

0<br />

E<br />

...J<br />

0:<br />

'"<br />

®<br />

F<br />

A<br />

<br />

B<br />

c<br />

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::<br />

=<br />

=<br />

Neutral<br />

poition cO 0<br />

sWitch<br />

I<br />

I<br />

® ®<br />

lmLaY<br />

® Vent<br />

I control solenoid<br />

valve<br />

@<br />

Fuel tank R<br />

pressure<br />

sensor<br />

4§-m1<br />


WIRING DIAGRAM<br />

[D5013] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

Data I ink<br />

connector<br />

g @<br />

3;<br />

>- "..J<br />

Test mode<br />

connector<br />

B@ @<br />

if<br />

<br />

lD<br />

Test mode<br />

connector<br />

@ 0<br />

c'i<br />

<br />

[lJ-<br />

1m-<br />

'"<br />

:;:<br />

=<br />

=====:: ) Ref. to Radiator fan system.<br />

[ID-----... Ref. to Air conditioning system.<br />

Eng ine<br />

control ®<br />

module<br />

§I<br />

j:!<br />

EI<br />

11<br />

BI<br />

3; <br />

lD<br />

<br />

;:<br />

>-<br />

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i<br />

II<br />

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II<br />

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II<br />

II<br />

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II<br />

II<br />

II<br />

II<br />

II<br />

II<br />

I.J<br />

<br />

r: :"1<br />

G<br />

Pressure sources<br />

switching<br />

solenoid va lve<br />

F.I.C.D.<br />

solenoid<br />

va lve<br />

Rear<br />

oxygen<br />

sensor<br />

Front<br />

oxygen<br />

sensor<br />

@


...<br />

6-3 [D5013] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

Shield<br />

Boost<br />

joint<br />

sensor<br />

,lIKIIlli,® @<br />

1i1fri _liD<br />

;=VJ<br />

<br />

)li<br />

Iffig<br />

CD-<br />

A<br />

@m<br />

® I I<br />

Throttle<br />

Knock<br />

position<br />

sensor<br />

sensor<br />

Q@ @<br />

0::;=<br />

i 1<br />

I I<br />

I I<br />

IJ<br />

t::FI<br />

i<br />

I I<br />

: 1:<br />

lJ<br />

B<br />

C<br />

0::<br />

I 'I<br />

...<br />

m<br />

Engine<br />

coolant<br />

temperature<br />

sensor<br />

®<br />

m<br />

<br />

H<br />

<br />

gi<br />

co<br />

10<br />

6<br />

t!l<br />

II<br />

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0::<br />

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1"'1<br />

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Q.VJ<br />

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I I<br />

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ttl .<br />

-t ®<br />

r<br />

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):! <br />

<br />

@)<br />

Engine<br />

control @<br />

module<br />

r.::<br />

I<br />

1i5<br />

@ <br />

@<br />

'II ?I<br />

<br />

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fn <br />

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t!l<br />

0::<br />

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E<br />

Mass air<br />

flow sensor<br />

Ignitor<br />

-<br />

®<br />

Ignition<br />

coil<br />

@ (Gray)<br />

@


WIRING DIAGRAM<br />

[D5013] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

I<br />

rn-m---- ...<br />

Camshaft<br />

position<br />

sensor<br />

Crankshaft<br />

position<br />

sensor<br />

EGR<br />

solenoid<br />

valve<br />

@ @ @<br />

i<br />

I<br />

1J- i<br />

Idle<br />

air<br />

control<br />

solenoid<br />

valve<br />

®<br />

'"<br />

== -<br />

I<br />

I<br />

I<br />

- - - --- -<br />

-<br />

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==<br />

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-<br />

_ _ - - - - - - - - -<br />

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I<br />

J<br />

J""<br />

D:;;::<br />

Engine<br />

control ®<br />

module<br />

FI<br />

I:!I<br />

I<br />

D:<br />

-.J<br />

I<br />

<br />

I<br />

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>--.J<br />

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Fi<br />

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;;::<br />

rl<br />

d;<br />

®-<br />

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ttl<br />

ll®<br />

D:-.J >- 3: ®<br />

Fuel injector<br />

Purge<br />

control<br />

solenoid<br />

valve<br />

Cill) (Gray)<br />

@ (Gray)<br />

(Gray) ®<br />

@ (Gray)<br />

(Gray) Ci[) ([Q) (Gray)<br />

@ (Brown)<br />

c@p<br />

@ (Blue)<br />

@<br />

@ (Gray)<br />

rnm<br />

GU1 0-08D<br />

39


6-3 [D5013] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

Combination meter -<br />

FS-21<br />

13. ENGINE ELECTRICAL SYSTEM<br />

• 2200 cc engine model<br />

To Power S<strong>up</strong>ply Routing<br />

ST<br />

I MS-2 I FS-4 I<br />

I FS-23<br />

Check<br />

FUSE No. 15 sB F -2 FUSE No. 16 IGSW FUSE No. 15 C f<br />

nnector<br />

a:@<br />

Malfunction b:@ ® >- ® _<br />

indicator<br />

light <br />

'-v.<br />

Vehicle speed<br />

sensor 2<br />

'"<br />

-<br />

=r=====<br />

l:"';::::<br />

"';°1 tiFYG <br />

relay<br />

3<br />

Fuel<br />

mm;®<br />

<br />

pump<br />

Fuel pump<br />

<br />

relay 41f-!=-BR-----,:lj1<br />

®<br />

bY <br />

ill®= F 44===I;:::<br />

1 ====rud---1<br />

l8J rD1'\<br />

r assembly ® ® @ <br />

Neutra l<br />

position<br />

switch (MT)<br />

® @<br />

IC?=o1===[Rif7<br />

I nh ib itor<br />

switch (AT)<br />

P R N D 3 2 1<br />

I<br />

IIII<br />

CD<br />

_ E <br />

ill=@)::::!:<br />

B R == ===tI:t= :::;itt<br />

Ref. to Starting system.­<br />

Starter .<br />

interlock<br />

[irgJM5LR21<br />

*1<br />

H*l-1-H-H®<br />

LR<br />

@ ®r12<br />

5 =<br />

;:::====:lj ___---,<br />

III<br />

...J<br />

{!H">- <br />

<br />

<<br />

>-<br />

...J<br />

I "<br />

L+++++-++---..,.j E<br />

==:JtDt--<br />

(AT)<br />

Engine I'iloA\<br />

control <br />

module<br />

·c <br />

8l:H:.8-H---H <br />

Ref. to Air conditioning<br />

'-"'L...J.::='L-L...L--'--i'= syste m .<br />

*1 : Plastic body type only<br />

@


WIRING DIAGRAM<br />

[D5013] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

Data link<br />

connector<br />

J"f@<br />

85<br />

Test mode<br />

connector<br />

_S @ - @<br />

;0<br />

!II<br />

0:<br />

!II<br />

Test mode<br />

connector<br />

@ O @§)<br />

0 ;0<br />

!II<br />

OBD-II<br />

service<br />

connector<br />

<br />

:=<br />

@<br />

"<br />

ID-<br />

lID-<br />

r.n<br />

<br />

""<br />

=<br />

=<br />

)<br />

=<br />

1!ll1--- -<br />

---I .. Ref. to Air conditioning system.<br />

IIDI-------i ..<br />

I![II-------i<br />

.. <br />

<br />

Il!ll-------I ..<br />

lID<br />

..<br />

Ill]<br />

..<br />

Ref. to AT<br />

control system.<br />

I!!II------i .. ) Ref. to Rad iator fan system.<br />

1!lJ1------i .. <br />

=<br />

@ -<br />

i<br />

I I<br />

I I<br />

I I<br />

I I<br />

I I<br />

I I<br />

I I<br />

I I<br />

t.J<br />

'" <br />

>-<br />

rJ@<br />

Front<br />

oxygen<br />

sensor<br />

@


6-3 [D5013]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

F }oa-----l<br />

G }4----1<br />

Shield<br />

joint<br />

connector<br />

.@)<br />

m<br />

-o<br />

Boost<br />

sensor<br />

Throttle<br />

position<br />

sensor<br />

Engine<br />

coolant EGR<br />

Knock temperature solenoid<br />

sensor sensor valve (AT)<br />

® @ ® ® @<br />

m <br />

..Jom<br />

3:<br />

1<br />

-<br />

Ii<br />

L_<br />

...<br />

rlH------I I----<br />

l<br />

@m<br />

<br />

Jlnlf <br />

vl====I==IIr=== 1<br />

1 '-<br />

----Il<br />

B }.It-----I-+++-----+-+----_f_' r I<br />

A l+--------+++------------f---------l<br />

YH-------------------------------41!<br />

I I<br />

I I<br />

o<br />

m<br />

11:g1<br />

I<br />

I<br />

Engine<br />

control ®<br />

module<br />

rl<br />

Igjl<br />

..J..J<br />

m<br />

Mass air<br />

flow sensor<br />

Ignitor<br />

®<br />

Ignition<br />

coil<br />

@ (Gray)<br />

(Brown) ® @ (Brown)<br />

@<br />

(Brown) @ ®


WIRING DIAGRAM<br />

[D5013] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

Crankshaft<br />

position<br />

sensor<br />

Camshaft<br />

position<br />

sensor<br />

@ @<br />

I[]J<br />

- -<br />

1 1<br />

. ; <br />

IrH<br />

3lfI: []J!Jl1 ®<br />

I"'Heel<br />

_-----:e @<br />

-------- I<br />

I<br />

I<br />

I<br />

I<br />

I<br />

) ===== ::: <br />

Jlk<br />

-<br />

Engine<br />

control ®<br />

module<br />

[]J<br />

I::I<br />

®-<br />

I<br />

I<br />

- - - - - - - - - - - - - - - - - - - - - - - -1<br />

(Gray)<br />

@ @


44<br />

6-3 [D5014] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

14. FRONT WIPER AND WASHER SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-l<br />

FUSE No. 2<br />

FB-13<br />

FUSE No. 2<br />

@<br />

Front WL @ ®<br />

motor 1 r==h<br />

washer M LQR 4 LQR<br />

Combination switch<br />

(Without intermittent wiper)<br />

§"OFF ON<br />

W 0<br />

Washer<br />

C)<br />

EW<br />

switch<br />

Front wiper<br />

70<br />

motor<br />

L-o <br />

Jr<br />

-*<br />

± RL<br />

SL<br />

B RL I S2 0 0 0 0 I<br />

'--___--II - L- S3 0 0<br />

Front wiper switch<br />

rilii""'\<br />

'--__<br />

----'<br />

L""'1aIRi5-ics=- '" OFF LO HI<br />

r---- - I:![L ..., '" MIST OFF MIST OFF MISl OFF<br />

L::: t-;._rr1V,L------ ...-t----yL 4= - ACC 0 0 0 0 0<br />

E<br />

BL ± S1 () I I I I<br />

-<br />

5<br />

2<br />

6<br />

9<br />

8<br />

-<br />

7<br />

Combination switch<br />

(With intermittent wiper)<br />

I nterm ittent<br />

wiper time<br />

control<br />

volume<br />

'W- OFF <br />

r -%-1<br />

Wa.sher<br />

Ur EW 0<br />

sWitch<br />

= C OFF INT LO HI<br />

MIST OFF MIST OFF MIST OFF MIST OFF<br />

-<br />

<br />

"E :::l ACC 0 0 0 0 0 0<br />

L L '- W W<br />

S1 I 0 I 0 J I I<br />

- ... 0.<br />

c-<br />

-3:<br />

%<br />

S3 0 ()<br />

S2 0 0 0 0 0 0 0<br />

INT1 INT2 0 0<br />

Front wiper switch<br />

@ (Green)<br />

gmO[iJ 56789<br />

GU50-02


45<br />

WIRING DIAGRAM<br />

[D5015] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

15. FUEL GAUGE SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

b:@<br />

FB-21<br />

FUSE No. 15<br />

[IJ<br />

c:::<br />

Fuel<br />

gauge<br />

Engine contro l module<br />

(1800 cc engine model)<br />

I<br />

I<br />

B__________________________<br />

t<br />

[IJ<br />

®<br />

@<br />

Fuel gauge<br />

sub module<br />

sensor<br />

t<br />

[IJ<br />

<br />

@<br />

t ®<br />

[IJ<br />

Fuel gauge<br />

module<br />

@@<br />

BrY (2200 cc engine model)<br />

sensor<br />

11121314151611®$1101111121131141151161<br />

® (Light gray) ® (Light blue)<br />

1 2 34<br />

56 78<br />

910 1112<br />

1314 1516<br />

i '2[lJ 3 4 U 5 6 U 7 8 UU 910 U 1112 U 1314\U15if6<br />

1718 1920 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44<br />

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70<br />

71 72 7374 75 76 7778 79 80 81 82 83 84 8586 87 88 89 90 91 92 939495 96<br />

L L-..J U<br />

GU61-04


6-3 [D5016]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

16. HORN AND CIGARETTE LIGHTER SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-32<br />

FUSE No. 12<br />

FB-1 1<br />

FUSE No. 3<br />

,------"<br />

Cigarette<br />

I ignter<br />

® ® rl1b-l<br />

G"'-{R P'G"'-R--r -<br />

I::,;;<br />

e<br />

;<br />

<br />

<br />

,<br />

:<br />

____________ <br />

RG __ ______<br />

Horn<br />

switch<br />

<br />

Horn switch<br />

(With cru ise t'""Di:O\<br />

contro l)<br />

®<br />

...!-'-'<br />

RG"-----1<br />

(@)<br />

@


WIRING DIAGRAM<br />

[D5017] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

17. LIGHTING (HEADLIGHT) SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

MB-5 MB-6<br />

HEADLIGHT<br />

RELAY<br />

FUSE No. 26<br />

MB-4<br />

FUSE No. 24<br />

®®<br />

Head light RH<br />

Head light LH<br />

@<br />

LB<br />

Diode<br />

(Lighting) I-"-----,<br />

@ ®<br />

Combination<br />

meter<br />

@ (Brow n)<br />

C® @<br />

(Bl ack) CBlack)<br />

<br />

<br />

<br />

®®<br />

mmm<br />

<br />

@ (Gray)<br />

111213141516IDll0Il1i121131141151161<br />

GU20-03<br />

47


6-3 [D5018]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

18. LIGHTING<br />

(TAIL lIGHT·ILLUMINATION LIGHT· ETC.) SYSTEM<br />

FB-6<br />

FUSE No. 5<br />

FB-35<br />

FUSE No. 5<br />

To Power S<strong>up</strong>ply Routing<br />

FB-34 FB-27 FB-28 FB-26 FB-29 FB-30<br />

FUSE No. 5<br />

TAIL & ILLUMI.<br />

RELAY<br />

FUSE No. 23<br />

TAIL& ILLUMI.<br />

RELAY<br />

FUSE No. 9 FUSE No. 9<br />

""<br />

...J<br />

""<br />

fo<br />

"" "" <br />

tIl<br />

tIl<br />

If<br />

<br />

<br />

Front <br />

clearance 2<br />

li<br />

*-'<br />

Front<br />

clearance ®<br />

li<br />

<br />

E<br />

-=<br />

E<br />

Lighting<br />

sWitch<br />

.. OFF I II<br />

TC 0 0<br />

EL ® 0 HC 0<br />

B<br />

BG V1<br />

B<br />

Le= rr- V2<br />

BrY 6 rV3' .<br />

llL Pock",<br />

· llh ,w ;toh<br />

_ -<br />

I" Orr ON<br />

B 0<br />

T 0 I<br />

P 0 0<br />

.."<br />

<br />


WIRING DIAGRAM [D5018] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

Hazard<br />

switch<br />

illumi.<br />

'®<br />

Combination<br />

meter<br />

Illumination<br />

light<br />

2<br />

3<br />

4<br />

<br />

<br />

t<br />

-<br />

lD ...J<br />

<br />

u@<br />

Illumination<br />

control module<br />

<br />

CD<br />

illumi.<br />

light<br />

(!)<br />

®<br />

(!)<br />

(!)<br />

@<br />

Radio<br />

illumi.<br />

light<br />

®<br />

rn<br />

==-<br />

<br />

<br />

t:;i;'\ Mode control<br />

panel illumi.<br />

.r--__ m<br />

r:1"O"\ Rear defogger<br />

® switch illumi.<br />

m m<br />

pzt======jy<br />

Cru ise contro I<br />

main switch<br />

illumi. light<br />

@ CBrown)<br />

® (Black)<br />

<br />

<br />

®<br />

m2I3T4l<br />

<br />

@ (Gray)<br />

11121314151611T8j91101111121131141151161<br />

49<br />

GU21-03B


6-3 [D5019]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

19. Oil PRESSURE AND TEMPERATURE GAUGE<br />

SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-21<br />

FUSE No. 15<br />

Oil pfessure<br />

warn ing<br />

light<br />

Tem perature<br />

gauge<br />

®<br />

@<br />

Thermometer<br />

tE9"<br />

\..:V<br />

® ®<br />

WG (2200 cc en ine model)<br />

cc en Ine mode<br />

Oi l<br />

prssure r£11'"<br />

sW itch <br />

® ®<br />

®<br />

® (Light gray) ®<br />

(Light gray) ® (Bl ue) (Gray)@ ® (Gray)<br />

1 2 34<br />

5678<br />

910 1112<br />

13141516 11121314151611JID$1101111121131141151161<br />

GU66-04<br />

50


WIRING DIAGRAM [D5020] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

20. PARKING BRAKE AND BRAKE FLUID LEVEL<br />

WARNING SYSTEM<br />

Brake fluid<br />

level switch<br />

@<br />

______.-__ L R<br />

@®<br />

LR ____________<br />

<br />

To Power S<strong>up</strong>ply Routing<br />

FB-21<br />

FUSE No.15<br />

m<br />

0::<br />

ALT-1<br />

GENERATOR<br />

0::<br />

III<br />

Parking<br />

brake<br />

switch @ ® @<br />

==<br />

LR________<br />

L R LR<br />

<br />

____<br />

0::<br />

Ill @<br />

o::<br />

III<br />

®<br />

Combination meter<br />

Parking brake/<br />

brake fluid level<br />

warning light<br />

a: @<br />

----lb: GD<br />

@ (Gray)<br />

@C@)<br />

@ (Gray)<br />

GD (Gray)<br />

1112131415161fJBffill01111121131141151161<br />

GU60-03<br />

51


6-3 [D5021] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

21. POWER WINDOW SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

MB-1<br />

SBH<br />

FB-23<br />

FUSE No.15<br />

:;::<br />

m<br />

m<br />

<br />

®<br />

:;::<br />

m<br />

@<br />

Power<br />

window<br />

circuit<br />

breaker<br />

@<br />

I L(§dcBRW<br />

<br />

Power<br />

window<br />

<strong>and</strong><br />

sunroof<br />

relay<br />

@<br />

y<br />

RB IB<br />

-OJ<br />

2<br />

Front power<br />

window sub<br />

switch RH<br />

OFF UP DN ®<br />

° °iL- R<br />

o )1 It--- w<br />

10<br />

10<br />

O<br />

0 I r-<br />

0tF<br />

<br />

o<br />

0)<br />

'--<br />

E<br />

®<br />

R<br />

w <br />

w( :E------:L<br />

__________:<br />

<br />

Front power<br />

window<br />

motor RH<br />

@)<br />

L<br />

@<br />

(Green)CQ[) @) (Green)<br />

(Green) (Green)<br />

<br />

<br />

GU70-02A<br />

52


.c...c....<br />

WIRING DIAGRAM [D5021] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

Power window main switch<br />

LOCK NORMAL LOCK SW<br />

Front power :z<br />

, . Position<br />

;> <br />

/<br />

motor LH<br />

window @3 :S: u..<br />

L C======= I<br />

I __<br />

__ L==QD<br />

.-----------------l':<br />

g g, g g, / Switch<br />

L PJ c<br />

W<br />

B<br />

W \!;-jL r==- I L<br />

.--____________WR r-<br />

------------m<br />

--<br />

r<br />

1r_-'"<br />

:z:<br />

® ® @ ® ® ® L-----"<br />

Rear power<br />

tJPiI'30 window motor RH<br />

I.===L<br />

Rear power<br />

window sub<br />

switch RH<br />

® DN UP OFF<br />

L¥-lR -- 010 10 -1<br />

--LGaWI -- r-----LGaWIR R-------L Y R<br />

I , w-----==== LQ L 5R Ig Ig<br />

...-I-+---+-+- _ ..<br />

B"-!'Y BY t:::tJ BY 11. ' u"<br />

B __ h 0 1 0<br />

I L<br />

) 1 0<br />

-I<br />

5r----'<br />

Rear power<br />

window sub<br />

switch LH<br />

® ® ® ® ®<br />

DN UP OFF<br />

'-I------.-% GCI-....-- [] 1-====:liG Y L9.!\lLR====LJ}l R<br />

,----"L""-I B t:n I FRLa<br />

I- GB w . GW r-- I 0 I 0 '<br />

BY BY Y H'B7L ________<br />

<br />

BL -- ) . 0<br />

La -! LQ<br />

LR O<br />

10 '<br />

@<br />

<br />

Rear power<br />

window<br />

motor LH<br />

L----'=-IL<br />

® (ill)<br />

@ ® ®®<br />

® @ ®®<br />

1112fW4151 fIlID®OO<br />

@<br />

gooD<br />

5 6 7 m 8 9<br />

®<br />

®<br />

GU70-02B<br />

53


6-3 [D5022]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

22. RADIATOR FAN SYSTEM<br />

.. Without Ale<br />

To Power S<strong>up</strong>ply Routing<br />

FB-3<br />

MAIN FAN<br />

RElAY<br />

c::<br />

>-<br />

FB-2<br />

MAIN FAN<br />

RElAY<br />

3:.<br />

c::<br />

Engine<br />

® contro l<br />

module<br />

RL-illJ<br />

I<br />

I<br />

...J<br />

c::<br />

lI'l<br />

®<br />

...J<br />

®<br />

c::<br />

(ill) Diode<br />

I I I I<br />

Main fa n<br />

motor ®<br />

7<br />

<br />

YR<br />

B<br />

<br />

® (Black)<br />

(ill)


WIRING DIAGRAM<br />

[D5022] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

22. RADIATOR FAN SYSTEM<br />

• With Ale<br />

FB-3<br />

MAIN FAN<br />

RElAY<br />

To Power S<strong>up</strong>ply Routing<br />

MB-3 MB-8<br />

IGSW FL1.258<br />

FB-2<br />

MAIN FAN<br />

RElAY<br />

Engine<br />

contro l<br />

module<br />

.----¥rl± .:<br />

20A I'f27'I<br />

A<br />

Sub fan L------------+---Br 10A <br />

m oto r<br />

fil';=-G __ -+-____________________ ----,-,,-\<br />

<br />

t1i6" I L---..;;-L+2] I---->.<br />

f-r3 u n Sub fan I'f28'\<br />

, ___ B?H<br />

Main fan<br />

motor ®<br />

{}iYR==:r<br />

r tt U relay <br />

E<br />

(@


6-3 [D5023]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

23. REAR WINDOW DEFOGGER SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-16 FB-17 FB-21<br />

Rear defogger Rear defogger fUSE No. 15<br />

relay<br />

relay<br />

Combination<br />

meter<br />

Ref. to Lighting (-4--+----;;;'-1<br />

system.<br />

(Tail & Illumi.><br />

Rear<br />

defogger<br />

(Sedan<br />

<strong>and</strong> Co<strong>up</strong>e)<br />

(Sedan <strong>and</strong> Co<strong>up</strong>e)<br />

(Wagon)<br />

@ @<br />

Rear<br />

defogger<br />

(Wagon)<br />

r1i2l<br />

mrn<br />

CD<br />

<br />

<br />

@ (Gray)<br />

® (Gray)<br />

J 1 J 2 J 3 J 4 J 5 J 6 JfiBffil1oJ l 1l1 2 J 13 J 14 J 15 J 16 J<br />

GU52-03<br />

56


.,..<br />

WIRING DIAGRAM [D5024] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

24. REAR WIPER AND WASHER SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-13<br />

FUSE No. 2<br />

FB-1<br />

FUSE No. 2<br />

@@<br />

-'<br />

3::<br />

r-_-",BR.." f-!.!.W.!=....L---,<br />

r--W<br />

@<br />

L !M Rear washer<br />

motor<br />

Rear wiper<br />

relay<br />

LW<br />

_______ B:<br />

@@ ®<br />

Rear wiper<br />

motor<br />

-------[i<br />

______ <br />

@<br />

@<br />

<br />

@


6-3 [D5025]<br />

5. <strong>Wiring</strong> Diagram<br />

WIRING DIAGRAM<br />

25. REMOTE CONTROL REARVIEW MIRROR SYSTEM<br />

"<br />

To Power S<strong>up</strong>ply Routing<br />

FB- 12<br />

FUSE No. 3<br />

ID<br />

(!)<br />

Rarview<br />

mirror<br />

LH<br />

t t<br />

a. I<br />

::;) ...J<br />

I<br />

Z<br />

I<br />

0 D:<br />

+ +<br />

'--l<br />

C-<br />

OO<br />

>-;;:<br />

U<br />

IDD:<br />

-ID<br />

®<br />

®<br />

Change<br />

over<br />

switch<br />

R N L<br />

)<br />

C<br />

I<br />

c<br />

(<br />

(<br />

Remote<br />

control<br />

switch<br />

DN UP L R OFF<br />

0 ) ()<br />

I ( ()<br />

0 0 ) ()<br />

1 ( 0 ( (<br />

GD<br />

-a=LB<br />

±I<br />

1<br />

+<br />

® @<br />

LB Tcf<br />

BR<br />

LB<br />

-liT I tl<br />

RL<br />

Br! Itlr<br />

R<br />

IRL<br />

4 I R<br />

==-<br />

m<br />

IEEE]<br />

Rearview<br />

mirror<br />

RH<br />

®<br />

(ill)<br />

® CSlllck)<br />

rTI2t3l<br />

@JmID<br />

GU79-02<br />

58


WIRING DIAGRAM [D5026] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

26. SEAT BELT WARNING AND KEY WARNING<br />

SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-8<br />

FUSE No. 22<br />

FB-23<br />

FUSE No. 15<br />

FB-21<br />

FUSE No. 15<br />

CD<br />

0:<br />

CD<br />

0:<br />

Key .<br />

warn ing<br />

switch<br />

@<br />

I cO iitffi<br />

RB<br />

Combination<br />

meter<br />

Front door<br />

switch LH<br />

®<br />

W ----e---*Hrf<br />

k OdIDJf-'"'-'--<br />

® @<br />

Seat belt<br />

timer<br />

Seat be lt<br />

switch<br />

®<br />

I cO iitffi-wRm-W ----'<br />

(Gray)CTIQ) CTII) (Gray)<br />

@


6-3 [D5027] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

27. SPOT LIGHT, ROOM LIGHT, LUGGAGE AND<br />

TRUNK ROOM LIGHT SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

MB-7<br />

FUSE No. 25<br />

@ ®<br />

Combination<br />

meter<br />

@<br />

®<br />

( Cou pe model> ® ®<br />

@ aD<br />

-RiB1 Y ® Diode<br />

L-____________====ilBRR---I <br />

Luggage room<br />

® I ight (Wagon)<br />

Front door @ t;:=====::::t<br />

c t g RH I cO o-d EE f-,L y .----+--..;.; ( c;..:.<br />

o u.:;.


WIRING DIAGRAM [D5028] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

28. SRS (AIR BAG SYSTEM)<br />

To Power S<strong>up</strong>ply Routing<br />

FB-22<br />

FUSE No. 15<br />

FB-24<br />

FUSE No. B<br />

FB-25<br />

FUSE No. 16<br />

FB-23<br />

FUSE No. 15<br />

81<br />

@<br />

.------4--"'B__lTIJ<br />

lr---,,<<br />

term i na I<br />

® <br />

B-l Diagnosis<br />

Combination<br />

t'f13' ®<br />

GD @D836C=-=-=-=-=-=-======W- ==========B<br />

A i rba g t=mIWK===_r.:IR 1 R <br />

W<br />

KB L<br />

Ef Check<br />

eire u it H ttit-=l t:l'--___ ---'B"-l 1 [-"'It:l_--,<br />

<br />

<br />

m<br />

<br />

m<br />

E<br />

- ®<br />

E<br />

_<br />

rt connector<br />

<br />

tt======== tL-I1l b 1 Diagnosis<br />

connector<br />

Inflator<br />

(Passenger<br />

side)<br />

@ : Airbag cord<br />

Electric<br />

sensor<br />

® I 1L-l.1 =ro--


I<br />

6-3 [05029] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

29. STARTING SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

ST<br />

IGSW<br />

Battery<br />

terminal<br />

a:<br />

...J<br />

*1 : Plastic body type only<br />

Inhibitor<br />

*1<br />

switch (AT)<br />

®<br />

PRND3 2 1 f-== B<br />

..!Q GW<br />

.1LJ<br />

LSP ®<br />

I I 2 R r---r BL<br />

I J..!. .... l:i<br />

B Y I<br />

L<br />

<br />

W<br />

..§... YG"'<br />

LaY<br />

2.. BR<br />

L<br />

"y"-'<br />

BY<br />

LOr<br />

., L B r<br />

Q BW 1 LR<br />

rr= Y<br />

..2. BW<br />

2-<br />

1<br />

BY<br />

'--<br />

} Ref. to<br />

contro l<br />

system.<br />

AT<br />

Ref. to Back-<strong>up</strong><br />

> I ight system.<br />

(AT)<br />

<br />

<br />

Starter<br />

interlock<br />

re lay (MT)<br />

e<br />

t»lf<br />

®<br />

RY.(Q]<br />

-<br />

Starter<br />

motor<br />

(M<br />

Clytch<br />

sWitch<br />

(MT)<br />

I<br />

I<br />

cD<br />

o:::a-rnGY<br />

e<br />

I ITJ-B<br />

<br />

-==<br />

-<br />

e<br />

(Blue)<br />

®<br />

(Gray)<br />

®<br />

GU03-02<br />

62


63<br />

WIRING DIAGRAM<br />

[D5030] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

30. STOP LIGHT SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-31<br />

FUSE No. 12<br />

Stop &<br />

Brake switch<br />

(With cruise<br />

® control)<br />

L..---EEFi=o:-J I<br />

High-mount<br />

stop light<br />

(Sedan<br />

<strong>and</strong> Co<strong>up</strong>e) <br />

<br />

c@<br />

W B<br />

____ ____<br />

@<br />

[op light<br />

.---_--"'1 W B <br />

@)@<br />

E<br />

@)<br />

@ ® @


64<br />

6-3 [05031] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

31. SUNROOF SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-23<br />

FUSE No. 15<br />

aJ<br />

a::<br />

@ 1 [1<br />

MB-1<br />

SBF-I<br />

<br />

C®<br />

@:;: aJ<br />

<br />

-<br />

Power<br />

window<br />

<strong>and</strong><br />

sunroof<br />

@ circuit<br />

breaker<br />

BW I<br />

@<br />

y<br />

RB 3<br />

B 1<br />

BY 4<br />

2<br />

Power<br />

window<br />

<strong>and</strong><br />

sunroof<br />

re lay<br />

<br />

Sunroof<br />

motor<br />

®<br />

Y <br />

YR ;::::;;::;<br />

LG =<br />

'- ,-<br />

- _<br />

--:.-- _<br />

- _ --:.--_-_-_-_-_-<br />

_ - _ - _ - _ - _ - _ -_- _ - _ -_- _- _- _- _- ®<br />

R<br />

<br />

1 ®I-Or ---------'rt:tmi<br />

®<br />

I<br />

Sunroof<br />

contro l<br />

module<br />

@<br />

====<br />

Sunroof<br />

switch<br />

Ti lt &<br />

Slide<br />

@® @<br />

®<br />

®<br />

LDlJl2'l<br />

<br />

n1ful<br />

<br />

IllltGl1<br />

<br />

<br />

GU75-02


65<br />

:::.<br />

WIRING DIAGRAM [D5032] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

32. TURN SIGNAL AND HAZARD SYSTEM<br />

I<br />

Turn signa I &<br />

Hazard un it<br />

Turn<br />

iL W I'I <br />

signa l<br />

BrWrR<br />

II ffi 1-"---------,<br />

Ui"--<br />

. _____<br />

----,<br />

To Power S<strong>up</strong>ply Routing .<br />

FB-9 FB-20<br />

FUSE No. 22 FUSE No. 1<br />

® i 3 f= =<br />

===== j B w f<br />

Y<br />

p<br />

=f<br />

0<br />

I<br />

J I<br />

Hazard<br />

switch<br />

OFF ON<br />

f'iiOD\ ®<br />

()<br />

BrR .. BrR<br />

-m:l <br />

(<br />

-;l! B -------+-


6-3 [D5033] WIRING DIAGRAM<br />

5. <strong>Wiring</strong> Diagram<br />

33. FRONT FOG LIGHT SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-37<br />

FUSE No. 4<br />

FB-27<br />

Tail & Illumi.<br />

relay<br />

MB-4<br />

FUSE No. 24<br />

Front @<br />

<br />

ft U ============WL<br />

rel ay<br />

f-!!.!"------,<br />

BR<br />

BW YL<br />

@ ®<br />

@®<br />

Ref. to<br />

Li g ht i ng ( ____ ---"'<br />

stem. -<br />


WIRING DIAGRAM [D5034] 6-3<br />

5. <strong>Wiring</strong> Diagram<br />

34. REAR ACCESSORY POWER SUPPLY SYSTEM<br />

To Power S<strong>up</strong>ply Routing<br />

FB-1 1<br />

FUSE No.3<br />

MB-9<br />

SBF-5<br />

'" -<br />


6-3 [D600] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground<br />

Point<br />

H6M0414A<br />

CD Front wiring harness<br />

® Engine wiring harness<br />

@ Bulkhead wiring harness<br />

@ Instrument panel wiring harness<br />

® Front door cord RH<br />

® Rear door adapter cord RH<br />

(J) Rear door cord RH<br />

® Rear wiring harness<br />

® Rear defogger cord (Ground)<br />

@) Fuel tank cord<br />

® Rear door cord LH<br />

@ Rear door adapter cord LH<br />

@ Front door cord LH<br />

® Roof cord<br />

@ Transmission cord<br />

@) Rear gate cord<br />

® Rear gate lock adapter cord<br />

@ Rear oxygen sensor cord<br />

68


WIRING DIAGRAM [D600] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

MEMO:<br />

69


6-3 [D601] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

F2 16 Black B100 Bulkhead wiring harness<br />

F3 2 Black Front turn signal light RH<br />

F5 1 x 2 * Horn<br />

F6 2 * Front fog light RH<br />

F7 3 Black Headlight RH<br />

F8 2 Gray<br />

F9 8 Gray<br />

Hydraulic module (ABS)<br />

F16 2 Black Sub fan motor<br />

F17 2 Black Radiator main fan motor<br />

F19 2 Black Front turn signal light LH<br />

F21 2 * Front fog light LH<br />

F23 3 Black Headlight LH<br />

F24 3 Gray A/C compressor<br />

F25 1 x 2 *<br />

F26 2 *<br />

Generator<br />

F27 4 Black A/C fuse (Relay holder)<br />

F28 4 Black A/C sub fan relay (Relay holder)<br />

F31 4 Black A/C relay (Relay holder)<br />

F32 2 Green Front washer motor<br />

F33 2 * Rear washer motor<br />

F34 2 Red SBF holder<br />

F35 8 *<br />

F36 3 *<br />

F37 2 Black MIB<br />

F38 2 Black<br />

F39 1 Brown<br />

F40 10 Gray<br />

F41 3 Gray FIB<br />

F42 5 Gray<br />

F43 2 Black A/C diode<br />

F44 8 * B61<br />

F45 20 * B62<br />

Bulkhead wiring harness<br />

F48 6 * Shield joint connector (ABS)<br />

F49 83 Black ABS control module<br />

F50 6 Black ABS relay box<br />

F51 2 * Side turn signal light RH<br />

F52 2 Gray Front marker light RH<br />

F53 2 Gray Front marker light LH<br />

F54 2 * Side turn signal light LH<br />

F55 12 Black R49 Rear wiring harness (ABS)<br />

F56 2 Black Fuse holder<br />

*: Non-colored<br />

70


1. FRONT WIRING HARNESS AND GROUND POINT<br />

WIRING DIAGRAM [D601] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

1 2 3 4<br />

A<br />

A<br />

B<br />

c<br />

c<br />

D<br />

D<br />

1 2 3 4<br />

H6M0405<br />

71


6-3 [D602] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

B1 2 Blown Pressure source switching solenoid<br />

B2 3 Black Pressure sensor<br />

B3 5 Gray Mass air flow sensor<br />

B4 2 Gray AT dropping resistor<br />

B6 2 Gray ABS front sensor RH<br />

B7 4 Gray Cruise control actuator<br />

B8 5 * Front wiper motor<br />

B9 2 * FWD switch (AT)<br />

B10 2 Gray AIC pressure switch<br />

B11 16 Gray T4<br />

B12 12 Gray T3<br />

Transmission (AT)<br />

B13 6 Gray Ignitor<br />

B14 1 Black Starter (Magnet)<br />

B15 2 Gray ABS front sensor LH<br />

B16 2 Gray Brake fluid level switch<br />

B18 4 * Front oxygen sensor<br />

B19 4 Gray T5 Rear oxygen sensor cord<br />

B20 6 * E1 Engine wiring harness (2200 cc engine model)<br />

B21<br />

12 Light gray E2 Engine wiring harness (2200 cc engine model)<br />

16 Blue E2 Engine wiring harness (1800 cc engine model)<br />

B22 16 Light gray<br />

E3<br />

Engine wiring harness<br />

B24 2 Gray T1 Back-<strong>up</strong> light switch (MT)<br />

B25 2 Brown T2 Neutral position switch (MT)<br />

B26 4 Blue AIC cut relay<br />

B27 2 Gray FICO solenoid (1800 cc engine model)<br />

*: Non-colored<br />

72


WIRING DIAGRAM [D602] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

2. BULKHEAD WIRING HARNESS AND GROUND POINT (IN ENGINE ROOM)<br />

1 2 3 4<br />

A<br />

A<br />

D<br />

D<br />

1 2 3 4<br />

H6M0406<br />

73


6-3 [D603] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

E2 16 Blue B21<br />

E3 16 Gray B22<br />

Bulkhead wiring harness<br />

E4 2 Black Purge control solenoid valve<br />

E5 2 Gray Injector #1<br />

E6 2 Gray Injector #3<br />

E7 3 Gray Idle air control solenoid<br />

E8 2 Brown Engine coolant temperature sensor<br />

E9 1 * Thermometer<br />

E10 2 Gray Crankshaft position sensor<br />

E1 1 1 * Oil pressure switch<br />

E12 3 Gray Ignition coil<br />

E13 3 Gray Throttle position sensor<br />

E14 2 Gray Knock sensor<br />

E15 2 / Gray Camshaft position sensor<br />

E16 / 2 Gray Injector #2<br />

E17 2 Gray Injector #4<br />

E18 2 Brown EGR solenoid valve<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

T1 2 Gray B24 Bulkhead wiring harness (Back-<strong>up</strong> light switch)<br />

T2 2 Brown B25 Bulkhead wiring harness (Neutral position switch)<br />

T5 4 Gray B19 Bulkhead wiring harness<br />

T6 4 Gray Rear oxygen sensor<br />

*: Non-colored<br />

74


WIRING DIAGRAM [D603] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

3. ENGINE WIRING HARNESS , TRANSMISSION CORD AND GROUND POINT (1800 cc engine<br />

model)<br />

1 2 3 4<br />

A<br />

A<br />

B<br />

B<br />

B6M0090A<br />

C<br />

C<br />

D<br />

D<br />

B6M0260A<br />

2 3 4<br />

75


76<br />

6-3 [D603] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

E1 6 * B20<br />

E2 12 Light gray B21 Bulkhead wiring harness<br />

E3 16 Light gray B22<br />

E4 2 Blue Purge control solenoid valve<br />

E5 2 Light gray Injector #1<br />

E6 2 Dark gray Injector #3<br />

E7 3 Gray Idle air control solenoid valve<br />

E8 2 Brown Engine coolant temperature sensor<br />

E9 1 * Thermometer<br />

E10 2 Gray Crankshaft position sensor<br />

E11 1 * Oil pressure switch<br />

E12 3 Gray Ignition coil<br />

E13 3 Brown Throttle position sensor<br />

E14 2 Gray Knock sensor<br />

E15 2 Dark gray Camshaft position sensor<br />

E16 2 Light gray Injector #2<br />

E17 2 Dark gray Injector #4<br />

E18 2 Brown EGR solenoid (AT)<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

T1 2 Gray B24<br />

T2 2 Brown B25<br />

Bulkhead wiring harness (MT)<br />

T3 12 Gray B12<br />

T4 16 Gray B11<br />

Bulkhead wiring harness (AT)<br />

T5 4 . Gray B19 Bulkhead wiring harness<br />

T6 4 Gray Rear oxygen sensor<br />

T7 12 * Inhibitor switch (AT)<br />

*: Non-colored


77<br />

WIRING DIAGRAM [D603] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

3. ENGINE WIRING HARNESS, TRANSMISSION CORD AND GROUND POINT (2200 cc engine<br />

model)<br />

1 2 3 4<br />

A<br />

A<br />

B<br />

B<br />

86M0763<br />

C<br />

C<br />

D<br />

D<br />

86M0764<br />

86M0260A<br />

1 2 3 4


78<br />

6-3 [D604] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

Connector' Connecting to Connector<br />

No. Pole Color No. ,Name No. Pole Color<br />

B30 13 * 0.1 Front door cord LH' B79 14 Gray<br />

B31 , 7 Yellow AB1 SRS (Airbag) harness B80 4 'Blue<br />

B32 3 Black Turn & hazard module , B81 1 x 2 *<br />

B36<br />

24<br />

B37 8 * i2<br />

B38 12 *<br />

Black i1 B82 6 Black<br />

i3<br />

Instrument panel wiring harness 6 *<br />

B39 20 Blue i4 8 *<br />

B40 16 Black aBO-II service connector<br />

B41 2 * Power window circuit breaker<br />

B83<br />

B84 96<br />

Light<br />

blue<br />

B42 4 * Power window <strong>and</strong> sunroof relay B85 4 Brown<br />

B43 6 Black Illumination control module B86 4 *<br />

B44 8 * Seat belt timer B87 2 *<br />

B45 6 * R53 Roof cord B88 4 Brown<br />

B46 4 Green Fuel pump relay B92 8 *<br />

B47 6 Brown Main relay B94 20 *<br />

B48 4 Black Front fog I ight relay B97 10 *<br />

B49 3 Black Horn relay B98 12 Black<br />

B50 4 * Blower relay B99 20 *<br />

B51 11 Gray<br />

B52 12 Gray<br />

B53 6 * Shield joint connector (AT)<br />

B54 12 Black<br />

FIB B100 16 Black<br />

B55 16 Black Transmission control module<br />

B56 20 Black<br />

B57 12 Black Shift lock control module<br />

B61 8 * F44<br />

B62 20 * F45<br />

Front wiring harness<br />

B64 2 Black Stop light switch<br />

B65 4 Black<br />

Stop & brake switch<br />

(With cruise control)<br />

B68 5 Black Cruise control sub switch<br />

B69 11 *<br />

B70 9 * Combination switch<br />

B71 8 *<br />

B72 6 Black Ignition switch<br />

B73 2 Black Key lock solenoid (AT)<br />

B74 2 Black Key warning switch<br />

B75 2 Green B76<br />

B76 2 Green B75<br />

Test mode connector<br />

B78 9 Yellow Data link connector<br />

B101 13 *<br />

B105 4 Blue<br />

B106 2 *<br />

B107 2 Blue<br />

B113 9 *<br />

B114 2 Black<br />

B115 2 Black<br />

B116 4 Black<br />

B117 4 *<br />

B118 2 *<br />

B119 3 *<br />

B120 14 *<br />

B121 1 Black<br />

B122 6 *<br />

B123 4 *<br />

B124 3 *<br />

B125 1 Green<br />

B126 1 Green B125<br />

*: Non-colored<br />

Nq.<br />

i20<br />

R1<br />

R2<br />

R3<br />

F2<br />

Connecting to<br />

Check connector<br />

Name<br />

Instrument, panel wiring h'arness<br />

Diagnosis terminal (Ground) ,<br />

Diagnosis connector<br />

Shield jOint connector (EtG)<br />

(1800 cc engine model)<br />

Shield joint connector (E/G)<br />

(2200 cc engine model)<br />

Engine control module<br />

Diode (Lighting)<br />

Blower motor resistor<br />

Blower motor<br />

Evaporator thermoswitch<br />

Door lock timer<br />

Cruise control module<br />

Rear wiring harness<br />

Front wiring harness<br />

(With ABS model)<br />

011 Front door cord RH<br />

Starter interlock relay (MT)<br />

Clutch switch (MT)<br />

Clutch switch (Cruise control)<br />

050 Front door cord LH<br />

Diode (A/C)<br />

Check connector (ABS)<br />

Select level illumination light (AT)<br />

Parking position switch & shift lock<br />

solenoid (AT)<br />

CD player illumination light<br />

Cigarette lighter<br />

Radio<br />

Ground (Radio)<br />

Sensor ground jOint connector<br />

R48 Rear wiring harness<br />

Front door cord RH<br />

B126<br />

Test mode connector


79<br />

4. BULKHEAD WIRII\JG HARNESS (IN COMPARTMENT)<br />

WIRING DIAGRAM [D604] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

1 2 3 4<br />

A<br />

A<br />

B<br />

C<br />

D<br />

D<br />

1 2 3 4<br />

H6M0408


80<br />

6-3 [0605] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

i1 24 Black B36<br />

i2 8 * B37<br />

i3 12 * B38<br />

Bulkhead wiring harness<br />

i4 20 Blue B39<br />

is 15 Gray FIB<br />

i6 10 * Remote control rearview mirror switch<br />

i7 6 * Front fog light switch<br />

i10 16 Gray<br />

i12 16 Gray<br />

Combination meter<br />

i13 4 * Combination meter (Airbag warning)<br />

i15 6 * Fan switch<br />

i17 3 * Mode control panel<br />

i18 4 * Rear defogger switch<br />

i19 6 Brown Cruise control main switch<br />

i20 4 Blue B80 Bulkhead wiring harness<br />

i22 8 * Hazard switch<br />

i30 2 * Mode control panel illumination light<br />

*: Non-colored


81<br />

WIRING DIAGRAM [D605] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

5. INSTRUMENT PANEL WIRING HARNESS AND GROUND POINT<br />

1 2 3 4<br />

A<br />

A<br />

B<br />

B<br />

c<br />

c<br />

D<br />

D<br />

1 2 3 4<br />

H6M0409


6-3 [D606] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

R1 10 * B97<br />

R2 12 Black B98 Bulkhead wiring harness<br />

R3 20 * B99<br />

R4 1 Black Parking brake switch<br />

R8 2 * Seat belt switch<br />

R9<br />

1 Brown Front door switch LH (Sedan <strong>and</strong> Wagon model)<br />

2 * Front door switch LH (Co<strong>up</strong>e model)<br />

R11 8 * D21 Rear door adapter cord LH<br />

R12<br />

1 Brown<br />

Front door switch RH (Sedan <strong>and</strong> Wagon model)<br />

2 * Front door switch RH (Co<strong>up</strong>e model)<br />

R14 8 * D27 Rear door adapter cord RH<br />

R15 6 Black R57 Fuel tank cord<br />

R16 1 Brown Rear door switch RH<br />

R22 1 Brown Rear door switch LH<br />

R46 4 * R67 Fuel tank cord (1800 cc engine model)<br />

R48 4 B123 Bulkhead wiring harness (Wagon model)<br />

!*<br />

R49 12 B lack F55 Front wiring harness (With ABS model)<br />

R52 2 * Room light<br />

R53 6 * B45 Bulkhead wiring harness<br />

R55 2 * Sunroof control module <strong>and</strong> sunroof motor<br />

R56 2 * Spot light<br />

R57 6<br />

,<br />

Black R15 Rear wiring harness<br />

R58 6 * Fuel gauge module & fuel pump assembly<br />

R59 2 * Fuel gauge sub module<br />

R67 4 * R46 Rear wiring harness<br />

R68 2 Black Pressure control solenoid valve<br />

R69 2 I * Vent control solenoid valve<br />

R70 3 * ABS G sensor<br />

R71 4 Red Rear accessory power s<strong>up</strong>ply relay<br />

R72 2 Gray Rear ABS sensor RH<br />

R73 2 Gray Rear ABS sensor LH<br />

*: Non-colored<br />

82


6. REAR WIRING HARNESS AND GROUND POINT<br />

WIRING DIAGRAM [D606] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

1 2 3 4<br />

A<br />

(Sedan <strong>and</strong> Wagon model)<br />

A<br />

B<br />

B<br />

(Co<strong>up</strong>e model)<br />

c<br />

c<br />

D<br />

D<br />

1 2 3 4<br />

H6M0410<br />

83


6-3 [D607] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

01<br />

13<br />

* 830 8ulkhead wiring harness<br />

02 2 * Front speaker LH<br />

03 2 Green Front power window motor LH<br />

05 6 * Remote control rearview mirror LH<br />

07 14 * Power window main switch<br />

08 2 Gray Front door lock switch LH<br />

011 13 * 8101 Bulkhead wiring harness<br />

012 2 * Front speaker RH<br />

013 2 Green Front power window motor RH<br />

015 6 * Remote control rearview mirror RH<br />

017 5 * Front power window sub switch RH<br />

018 4 * Front door lock actuator RH<br />

021 8 * R11 Rear wiring harness<br />

023 2 * Rear door speaker LH<br />

024 2 Green Rear power window motor LH<br />

025 5 * Rear power window sub switch LH<br />

026 4 * Rear door lock actuator LH<br />

027 8 * R14 Rear wiring harness<br />

029 2 * Rear door speaker RH<br />

030 2 Green Rear power window motor RH<br />

031 5 * Rear power window sub switch RH<br />

032 4 * Rear door lock actuator RH<br />

050 9 * 8113 Bulkhead wiring harness<br />

053 3 * B124 Bulkhead wiring harness<br />

054 8 * 055 Rear door cord LH<br />

055 8 * 054 Rear door adapter cord LH<br />

056 8 * 057 Rear door cord RH<br />

057 8 * 056 Rear door adapter cord RH<br />

*: Non-colored<br />

1<br />

/<br />

84


WIRING DIAGRAM [0607] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

,/<br />

(<br />

7. DOOR CORD<br />

1<br />

2<br />

3 4<br />

A<br />

A<br />

B<br />

B<br />

C<br />

c<br />

D<br />

D<br />

1<br />

2<br />

3 4<br />

H6M0411<br />

85


6-3 [D608] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

No.<br />

Connector<br />

Connecting to<br />

Pole Color<br />

No.<br />

Name<br />

R17 1 Black Rear defogger (Power)<br />

R18 2 Black Rear speaker RH<br />

Rig 2 * High-mount stop light<br />

R20 2 Black Trunk room light<br />

R21 2 Black Rear speaker LH<br />

R26 7 * Rear combination light RH<br />

R27 2 * Trunk room light switch<br />

R28 7 * Rear combination light LH<br />

R47 3 Black Fuel tank pressure sensor (1800 cc engine model)<br />

R6S 1 Black Rear defogger (Ground)<br />

R76 2 * License plate light LH<br />

R77 2 * License plate light RH<br />

*: Non-colored<br />

86


WIRING DIAGRAM [D608] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

8. REAR END WIRING HARNESS AND GROUND POINT OF SEDAN AND COUPE<br />

1 2 3 4<br />

A<br />

A<br />

B<br />

B<br />

C<br />

c<br />

D<br />

D<br />

1 2 3 4<br />

H6M0412<br />

87


6-3 [D609] WIRING DIAGRAM<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name )<br />

R26 7 * Rear combination light RH<br />

R28 7 * Rear combination light LH<br />

R32 1 * Rear accessory power s<strong>up</strong>ply (Power)<br />

R33 1 Black Rear accessory power s<strong>up</strong>ply (Ground)<br />

R36 5 Black Rear wiper relay<br />

R37 2 * D33<br />

R38 4 * 034 Rear gate cord<br />

R39 4 * 035<br />

R74 2 Green Rear washer motor<br />

R75 2 * Luggage room light<br />

R76 2 * License plate light LH<br />

R77 2 * License plate light RH<br />

Connector<br />

Connecting to<br />

No. Pole Color No. Name<br />

033 2 * R37<br />

034 4 * R38 Rear wiring harness<br />

035 4 * R39<br />

039 2 * High-mount stop light<br />

040 1 * Rear defogger (Power)<br />

043 4 * Rear wiper motor<br />

046 2 * Rear gate latch switch<br />

047 4 * Rear gate lock actuator<br />

048 1 * Rear defogger (Ground)<br />

058 2 * 059 Rear gate lock adapter cord<br />

059 2 * 058 Rear gate cord<br />

*: Non-colored<br />

88


WIRING DIAGRAM [D609] 6-3<br />

6. Electrical <strong>Wiring</strong> Harness <strong>and</strong> Ground Point<br />

9. REAR END WIRING HARNESS AND GROUND POINT OF WAGON<br />

1 2 3 4<br />

A<br />

A<br />

B<br />

B<br />

c<br />

c<br />

D ) D<br />

1 2 3 4<br />

H6M0413<br />

89


6-3 WIRING DIAGRAM<br />

MEMO:<br />

\ .<br />

!<br />

90

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