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<strong>ROFO</strong> <strong>450</strong><br />
The ultimate solution for<br />
narrow web.
Gietz AG<br />
Company profile<br />
Zukunft braucht Tradition<br />
1892 wurde der Grundstein zur heutigen Firma gelegt.<br />
Unser Erfolg gründet auf traditionellen Werten wie<br />
Zuverlässigkeit, Qualität und Nachhaltigkeit. In Zusammenarbeit<br />
mit unseren wertvollen Partnern fließen die<br />
neuesten Erkenntnisse aus der weltweiten Anwendergemeinschaft<br />
in unsere innovativen Entwicklungen mit ein<br />
und ermöglichen strategische Lösungen von Profis für<br />
Profis.<br />
Future needs tradition<br />
In 1892, the foundation stone of the Gietz company<br />
was laid. Our success is based on traditional values of<br />
reliability, quality and sustainability. In close cooperation<br />
with our valuable partners, we gather the latest experience<br />
from our customers around the world to ensure<br />
their practical knowledge is merged into our innovative<br />
developments. The outcome: strategic solutions from<br />
professionals for professionals.<br />
Leader auf allen Weltmärkten<br />
Die Firma Gietz gehört heute zu den weltweit führenden<br />
Anbietern von Prägefoliendruck-Maschinen und Maschinen<br />
zum Kleben und Aufrichten konischer Behälter.<br />
Gietz ist auf jedem Kontinent und in allen wichtigen<br />
Industrieländern vertreten.<br />
Leader in all global markets<br />
The Gietz company is today one of the leading providers<br />
of foil stamping and tray forming machines in the world.<br />
Gietz has agencies in every continent and in all major<br />
industrial countries.<br />
Kurze Wege, rasche Entscheidungen<br />
Gietz ist bekannt für die präzise, schnelle und<br />
unkomplizierte Umsetzung der Kundenbedürfnisse.<br />
Forschung, Entwicklung, Produkt und Service kommen<br />
aus einer Hand.<br />
Short paths, fast decisions<br />
Gietz is well-known for its precise, fast and uncomplicated<br />
realisation of customer needs. Research,<br />
development, product and service all come from<br />
a single source.<br />
Gietz AG<br />
Since 1892<br />
Quality – Precision – Durability<br />
Gietz AG<br />
Since 1892<br />
Quality – Precision – Durability
Are these your Products?<br />
This is only a small selection of labels which you can produce with the Gietz <strong>ROFO</strong> <strong>450</strong>.
<strong>ROFO</strong> <strong>450</strong><br />
The ultimate solution for<br />
narrow web.<br />
The Advantages<br />
Custom-tailored solutions are possible due to the modular<br />
construction principle of the <strong>ROFO</strong> <strong>450</strong>. It can be<br />
supplied either as an offline version including its own<br />
substrate unwind and rewind devices, or as an inline<br />
version to be integrated into all current and established<br />
narrow web printing presses.<br />
The substrate web running direction is from left to right as<br />
viewed from the operator control desk.<br />
1. Up to 18’000 strokes/hour or up to 150 m/min.<br />
The Gietz <strong>ROFO</strong> <strong>450</strong> allows very high speeds up to<br />
18’000 strokes/hour or up to 150 m/min / 492’/min;<br />
the final production speed depends upon the substrate<br />
and the foil, together with the printing and stamping<br />
image.<br />
2. Large stamping surface<br />
The Gietz <strong>ROFO</strong> <strong>450</strong> has a maximum stamping area of<br />
430 x 609.6 mm / 16.9” x 24”. This large stamping area<br />
with repeat lengths of up to 609.6 mm / 24” increases<br />
the possibilities of integration into existing systems (inline<br />
version). With both the inline and the offline version this<br />
also enables a larger range of product applications.<br />
3. Unique stamping force<br />
With a maximum stamping force of 130 metric tons (143<br />
US tons) the Gietz <strong>ROFO</strong> <strong>450</strong> offers nearly unlimited<br />
possibilities for combination stamping foiling/embossing,<br />
embossing/debossing, flat stamping etc. Furthermore,<br />
the machine allows individual pressure settings by control<br />
columns (e.g. more pressure at operator side and<br />
less at drive side or more at press entry and less at press<br />
exit).<br />
4. From narrow foil to large foil / Foil saving program<br />
The Gietz <strong>ROFO</strong> <strong>450</strong> is able to handle narrow foil webs<br />
from 25 mm / 1” up to 440 mm / 17.3” in longitudinal<br />
running direction, as well as up to 610 mm / 24”<br />
if the foil is run transversely across the web. Moreover,<br />
the machine is equipped with a foil saving program to<br />
avoid any unnecessary foil consumption.<br />
5. Up to four foil feeds<br />
The machine can be equipped with up to 4 foil feeds<br />
(standard machine 1). This increases the application<br />
possibilities and helps to reduce unnecessary foil consumption.<br />
6. Rotating foiling unit<br />
The machine is equipped with a foiling unit which can<br />
be rotated through 90 degrees, which allows foils to be<br />
run either in line with or transverse to the substrate web<br />
running direction. Furthermore, the web substrate pull<br />
lengths can be divided, allowing several stamping and/or<br />
embossing/debossing production processes to be made<br />
in one pass.<br />
7. High performance VACUFOIL transportation system<br />
The patented VACUFOIL foil transportation system makes<br />
it possible to use large diameter foil reels (up to 400 mm<br />
on a 76 mm core / 15.7” on a 3” core) at maximum<br />
production speed – and with maximum full foil advance<br />
over the complete foiling area - without any limitation to<br />
the running performance.<br />
8. Unique substrate feeding device<br />
The dedicated substrate feeding device incorporated in<br />
the <strong>ROFO</strong> <strong>450</strong> allows integration of the system at various<br />
positions in all kinds of web-fed systems: the system can<br />
run with rotary , semi rotary, or combination drive web<br />
presses.<br />
9. Technology for positioning of holograms<br />
For the application of registered single-image holograms<br />
or registered / unregistered stripes for the high security<br />
and brand protection industries. Gietz is a well-established<br />
and proven supplier of industry leading technologies<br />
in this field.<br />
10. Core competence and service life<br />
Gietz machines are first and foremost designed as foil<br />
stamping and embossing systems. User experiences with<br />
more than 600 machines worldwide have been consistently<br />
incorporated and integrated into their design<br />
and improvement. A Gietz is a Gietz: it foils stamps and<br />
embosses giving the highest quality, often for more than<br />
20 years before requiring the first overhaul.<br />
11. Price / Performance ratio<br />
The very highest stamping quality, maximum production<br />
speed, extremely long service life and reliability. A Gietz<br />
machine is well worth its price.<br />
12. Top products for professionals<br />
Foil stamping machines from Gietz are recognized by<br />
printers worldwide as industrial leading products from<br />
professionals for professionals.
Technical Features<br />
Up to 18‘000 strokes / hour or up to 150 m / min. and unique<br />
stamping force of 130 metric tons (143 US tons)<br />
The Gietz <strong>ROFO</strong> <strong>450</strong> allows very high production speeds<br />
and a unique stamping force which makes the system with<br />
his broad portfolio unique in the narrow web industry.<br />
Large stamping surface<br />
With a maximum stamping area of 430 x 609.6/<br />
16.9” x 24” the system allows a huge range of application<br />
possibilities as well as a large spectrum of machinery<br />
where the system could be integrated.<br />
Rotatable foiling unit<br />
The machine is equipped with a rotatable foiling unit<br />
which allows running the foil(s) either in web direction<br />
or transverse to the web direction.<br />
Four foil feeds<br />
The machine can be equipped with up to 4 foil feeds as<br />
well as 4 foil webs spread on two levels. This increases<br />
the application possibilities and helps to reduce unnecessary<br />
foil consumption. The systems handle foil web<br />
widths from 25 mm / 1” up to 440 mm / 17.3” respectively<br />
610 mm / 24”.
Technical Features<br />
High performance VACUFOIL transportation system<br />
The patented VACUFOIL foil transportation system makes<br />
it enable a full foil advance over the complete foiling<br />
area - without any limitation to the running performance.<br />
Another highlight is the handling of large foil diameters<br />
of up to 400 mm / 15.7” on 3” cores. Very small foil<br />
webs will be perfectly guided by lateral foil web discs.<br />
Individually pressure settings<br />
Beside the unique stamping force of 130 metric tons<br />
(143 US tons) the machine allows individual pressure<br />
settings by columns (e.g. more pressure at OS and less<br />
at DS or more at press entry and less at press exit).<br />
Easy setting of the counterparts<br />
The Gietz <strong>ROFO</strong> <strong>450</strong> assures an easy setting of counterparts<br />
without any disconnection of the substrate web.<br />
A further advantage is the easy and perfect make-ready<br />
possibilities underneath the counter plate.<br />
Technology for positioning of holograms<br />
For the application of registered single-picture holograms<br />
or registered/unregistered stripes for the security<br />
industry, Gietz is a well-established and proven supplier<br />
of industry leading technologies.
<strong>ROFO</strong> <strong>450</strong><br />
The Facts<br />
General data<br />
• Substrate web width: max. <strong>450</strong> mm / 17.7“<br />
• Substrate web width: min. 200 mm / 7.8”<br />
• Stamping area: 430 x 609.6 mm / 16.9 x 24”<br />
• Heating zones: 4 individually controllable<br />
• Temperature adjustable up to: 200 °C / 392 °F<br />
• Pressure of the press: max. 130 tons / 143 US tons<br />
• Pressure adjustment via columns, individually adjustable<br />
• Substrate web speed: max. 150 m/min / 492’/min<br />
• Substrate thicknesses<br />
self-adhesive materials / paperboard / films:<br />
from 40 – 300 gsm / 40µ - 300µ<br />
• Foil feeds: 1 up to 4 longitudinal or transverse<br />
• Foil webs: 4 max.<br />
• Foil core diameter: 3” and 1”<br />
• Foil reel diameter: max. 400 mm / 15.7”<br />
• Foil width: max. 440 mm / 17.3” in longitudinal or<br />
max. 610 mm / 24” in transverse direction;<br />
min. 25 mm / 1”<br />
• Independent web substrate transport for infeed and<br />
outfeed allows multiflexible<br />
positioning and integration into a printing or<br />
converting / finishing press.<br />
• Positioning and controlling device for registered<br />
application of holograms (available mid 2016)<br />
• Integration into all current and established narrow<br />
web printing or converting/finishing machines<br />
• Available as an offline version with its own web<br />
unwind and rewind devices including web edge<br />
control<br />
• Dimensions and weights <strong>ROFO</strong> <strong>450</strong> reel-reel<br />
Weight: approx. 3.9 tons / 4.6 US tons<br />
Base area (excluding control desk): 2.72 x 1.96 m /<br />
8.92’ x 6.43’<br />
Height: 2.88 m / 9.44’<br />
Gietz Services around the globe<br />
Quality guarantees<br />
All Gietz-machines are provided with guarantees for<br />
functionality and material quality. The <strong>ROFO</strong> 910 has a<br />
long service life. The basis for this is the solid and proven<br />
technology, which can be relied on at all times. The <strong>ROFO</strong><br />
910 has a worldwide reputation for its foil stamping and<br />
embossing quality and its many, flexible possibilities for<br />
use.<br />
Gietz-Service – Security in every case<br />
In order to guarantee the highest possible availability<br />
of the machine over decades, we would recommend the<br />
consideration of a service contract. The remote service<br />
analysis is a component part of this.<br />
Global After-Sales Service<br />
Gietz-machines require the very minimum of regular<br />
servicing, as the experience of millions of operating hours<br />
has been integrated into every machine. For this servicing,<br />
you can rely on Gietz and its international Gietz and its<br />
international partners at all times. This is also the case for<br />
the availability of customer service, the rapid arrival of<br />
service technicians and the prompt delivery of spare parts<br />
– all of which are a matter of pride for us. More than 30<br />
000 different items are in stock. This applies for all Gietzmachines,<br />
even if they were purchased many years ago.<br />
Service work is only carried out by technicians who have<br />
been trained in our factory in Switzerland. You can thereby<br />
rely on their specialist capabilities at all times. Gietz and<br />
its partners are always there for you, both today and<br />
tomorrow.<br />
Subject to technical modifications and error.
Innovation needs Strategy.<br />
The worldwide leading specialist for foil stamping machines<br />
for more than 55 years<br />
For decades now, Gietz has concentrated on the four<br />
technology fields of foil stamping, embossing, combination<br />
foiling and embossing, and hologram transfer. Foil<br />
stamping machines from Gietz are recognized by printers<br />
worldwide as industry leading products from professionals<br />
for professionals.<br />
Intelligent technology from the very start<br />
Sophisticated technology and high quality are key elements<br />
to success. Together with our dedicated employees,<br />
we offer our worldwide customers the highest level of<br />
efficiency and quality.<br />
Digital workflow<br />
Digital Workflow, an integral part of sophisticated technology,<br />
combined with results driven and future oriented<br />
machine concepts, allows optimal high-end production<br />
levels.<br />
Technical Innovation as the basis of success<br />
It has become almost a family tradition that each Gietz<br />
generation develops new machine models. Their researchers<br />
and developers ensure that the latest findings from<br />
the global user community and from Gietz’ own research<br />
flow continuously into the several machine models.<br />
The Gietz <strong>ROFO</strong> <strong>450</strong>, the latest machine model for the<br />
Narrow Web industry, demonstrates once again the<br />
advanced technology of Gietz machines with several<br />
unique innovations to achieve outstanding results.<br />
Gietz technology in the security industry<br />
Gietz is a byword for reliability in the security industry.<br />
Gietz machines are able to fully demonstrate their flexible<br />
performance in the application of holograms on to<br />
banknotes, tax labels, passports, driver licences, bonds,<br />
official documents and in the field of trademark and<br />
brand protection.
Further Gietz Products.<br />
FSA 1060 Foil Commander<br />
100% more productivity Offering the very highest<br />
foil stamping and embossing quality, with up to 100%<br />
higher productivity than competitor machines.<br />
FSA 870 Compact<br />
The classic Robust, well-proven technology giving<br />
the highest quality with an extremely long service<br />
life! An investment for generations.<br />
<strong>ROFO</strong> 910<br />
Flexible web processing The <strong>ROFO</strong> 910 is the<br />
only wide web foil stamping machine in the<br />
world using flat stamping dies. The experience of<br />
decades of research and development is also<br />
built into this machine series.
9.15/en/RO<strong>450</strong><br />
Gietz AG, Mooswiesstrasse 20, CH-9200 Gossau, Switzerland<br />
Phone +41 71 388 22 22, Fax +41 71 388 22 23, info@gietz.ch, www.gietz.ch<br />
Member of:<br />
Forum Prägefolien Veredelung, Germany<br />
FSEA Foil & Speciality Effects Association, USA<br />
ECMA European Carton Makers Association, Netherlands