Pendix-Montageanleitung

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Contents 1. Safety Notes. .....................................23 2. Introduction ......................................23 3. Correct use ......................................23 4. Parts supplied by Pendix ...........................24 5. Installation of Pendix ..............................25 5.1 Safety at work .................................25 5.2 Requirements for installation ......................25 5.3 Special tools required ...........................26 6. Mounting the Pendix components. ...................27 6.1 Wheel speed sensor ............................27 6.2 Pendix bottom bracket ...........................27 6.3 Mounting the battery holder .......................28 6.4 Drive system (motor) unit. ........................29 6.5 Cable connection ...............................30 6.6 Right-hand crank ..............................30 7. First ride. ........................................31 8. Installation drawings. ..............................32 8.1 Electronic bottom bracket ........................32 8.2 Drive system (motor) unit + crank assembly set .......33 8.3 Battery + battery holder ..........................34 8.4 Assembly schedule: wheel speed sensor with holder ...35 8.5 Wheel speed sensor assembly ....................36 9. Wiring diagram ...................................37 10. Warranty/guarantee and disclaimer ..................38 11. EU declaration of incorporation. .....................39 12. Technical data ....................................40 22
1. Safety Notes In these instructions you will find four different symbols (see below) – the first provides important information about your new motor and how to use it, the second draws your attention to possible damage and / or environmental hazards, the third warns you against possible accidents and severe damage, including possible injuries to your person. The „torque“ symbol marks sections where a screw connection may only be tightened using a torque wrench. The torque value given must be adhered to. Whenever you see one of these symbols, there is a risk that one of the hazards described may actually occur! Every warning given is in a special box with a gray background for emphasis. Explanation of symbols Note: This symbol provides information about how to handle the product or work with the respective section in the installation manual, these should always be consulted. Caution: This symbol warns you against making mistakes which can result in damage to material or create an environmental hazard. Danger: This symbol stands for a possible danger to your life and / or health, if relevant instructions are ignored or not correctly followed. It also draws your attention to the fact that corresponding preventive measures must always be taken beforehand. Important screw connection! When tightening up a threaded connection (screws), the exact torque must be adhered to. The correct tightening torque is either shown on the part in question, or you will find it in the table of (torque) tightening values on page 20 of this installation manual. You must use a torque wrench to obtain the proper torque. If you do not have a torque wrench you must entrust a specialist to do this work! Parts which are not correctly tightened can break or become loose! This can cause severe falls and accidents! 2. Introduction This installation manual describes the installation of the Pendix motor in a bicycle. So it’s primarily meant for specialists, mechanics, technicians and repair workshops/manufacturers. Carry out the assembly steps described in these instructions only. Do not undertake additional work – no other steps may be undertaken or changes made to the system. Do not take apart or open components! Improper and unprofessional mounting of the motor and manipulations to battery, charging unit and motor involve great danger to health and damage of material. In any such cases, Pendix refuses to accept any responsibility for damage or accidents caused. For installation of the Pendix in a bicycle or onto a bicycle frame, expert technical background and experience are required, as well as special tools and equipment. Therefore, only carry out these work steps if you have the necessary knowledge, tools / equipment and abilities. This is why Pendix recommends that installation be carried out by a specialist or specialized technicians. Read the manual carefully and follow all instructions step by step. Pay special attention to the Safety Notes. Always keep the installation manual in a safe place, and pass them on to all other persons working with a Pendix system. Although, basically, the Pendix can be installed into every type of bicycle, this may not be possible in very special cases where a frame has an individual form or does not meet standard requirements. The Pendix is not designed for installatoin and effective use in bicycles for children and juveniles up to the age of 14 years! BEFORE mounting a Pendix system into your bicycle, get a bicycle specialist or manufacturer to check whether the frame is suitable for this purpose. It must have the necessary stability/strength and meet the requirements of DIN EN ISO 4210:2014 (German Industrial standard, see internet under: Cycles – Safety requirements for bicycles). [DIN = Deutsches Institut für Normung (German Standards Institute), EN = European Norm, ISO = International Organization for Standardization] The Pendix motor is not designed for use in areas subject to explosion hazard or equivalent. When a Pendix system has been installed into your bicycle, it becomes a Pedelec. As the support by the electric Pendix motor is only active up to 25 km / h or 15 ½ mph, and the permanent nominal power does not exceed 250W, the Pedelec legally remains in the bicycle category, so that most regulations apply for it as for a normal bicycle. In the case of a bicycle with installed Pendix, the following regulations must be complied with: standard DIN EN 15194:2012 and European Machine Directive 2006/42/EU. We have designed your Pendix motor in strict adherence to all safety regulations. In spite of all this, a residual risk will always remain. 3. Correct use The Pendix is has been designed ONLY to be an auxiliary electric motor mounted into a bicycle. The electric support is ONLY available to support the rider of the bicycle when he activates the pedals. Once the motor (support system) has been installed in the bicycle, the whole system together is then called a Pedelec. EN 23
Seite 1 und 2: Montageanleitung Installation manua
Seite 3 und 4: 1. Sicherheitshinweise In dieser An
Seite 5 und 6: 5. Einbau des Pendix 5.1 Arbeitssic
Seite 7 und 8: 6. Montage der Pendix-Komponenten A
Seite 9 und 10: Stecken Sie anschließend den Motor
Seite 11 und 12: 32 Nm +/- 2 Nm Schrauben Sie nun da
Seite 13 und 14: 8.2 Antriebseinheit + Kurbelgarnitu
Seite 15 und 16: 8.4 ZSB Raddrehzahlsensor mit Halte
Seite 17 und 18: 9. Anschlussskizze Akku Li-Ion DE R
Seite 19 und 20: 11. EG-Einbauerklärung gemäß der
Seite 21: Eigene Notizen DE 21
Seite 25 und 26: 5. Installation of Pendix 5.1 Safet
Seite 27 und 28: 6. Mounting the Pendix components W
Seite 29 und 30: Then connect the motor up with the
Seite 31 und 32: 32 Nm +/- 2 Nm Now screw on the rig
Seite 33 und 34: 8.2 Drive system (motor) unit + cra
Seite 35 und 36: 8.4 Assembly schedule: wheel speed
Seite 37 und 38: 9. Wiring diagram battery Li-Ion (l
Seite 39 und 40: 11. EU declaration of incorporation
Seite 41 und 42: My own notes EN 41
Seite 44: Dieser Pendix-Antrieb wurde montier

Pendix-Montageanleitung

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