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Reliable Network-based on-site vibration control system measurement enhanced through<br />

development of new CPU module for FCN autonomous<br />

controller<br />

1624<br />

<strong>19.1</strong> 18.6<br />

An enhanced version of the STARDOMTM<br />

network-based control system includes<br />

a newly developed high-speed CPU module<br />

for the FCN autonomous controller. Based<br />

on the concept of putting forward a product<br />

that is Faster, Stronger, Smarter, STARDOM<br />

will feature the new CPU module, improved<br />

environmental <strong>res</strong>istance, and an enhanced<br />

engineering tool.<br />

STARDOM is a network-based production<br />

control system that consists of the FCN<br />

autonomous controller and the VDS or FAST/<br />

TOOLS SCADA software. Since introducing this<br />

system in 2001, Yokogawa has continued to configuration of redundant<br />

for simple<br />

communication<br />

vibration<br />

compa<strong>res</strong><br />

checks development<br />

the programs<br />

of<br />

on the<br />

the<br />

FCN<br />

Shock<br />

CPU<br />

enhance it by adding new functions to satisfy paths with SCADA systems.<br />

and with built in FFT<br />

module<br />

(Fast<br />

and<br />

Pulse<br />

PCs<br />

Method®<br />

will be added<br />

(SPM)<br />

to<br />

providing<br />

the Logic<br />

customers’ needs. Combining the reliability of * With redundant<br />

Fourier<br />

CPUs<br />

Transform)<br />

and 120<br />

capabilities,<br />

Designer<br />

reliable<br />

engineering<br />

information<br />

tool. And<br />

on<br />

even<br />

the<br />

if a<br />

a distributed control system (DCS) with the proportional-integral-derivative<br />

it is also<br />

(PID)<br />

an<br />

control<br />

efficient<br />

network<br />

device<br />

connection<br />

lubrication<br />

to a<br />

and<br />

PC is not<br />

mechanical<br />

available,<br />

versatility and economy of a programmable loops, the average processing for troubleshooting. speed for each Periodic the system condition can be of updated bearings. and system With<br />

logic controller (PLC), STARDOM is widely loop will be about 0.2 ms vibration (not including checks signal are information easily sufficient required for forewarning, maintenance plant can be<br />

used in medium-size manufacturing plants processing time). PID done control and is reliable a feedback and accurate obtained by personnel means of can SD either card. perform<br />

and in geographically distributed applications control technology that vibration is widely information used in is delivered Previously, required it was necessary maintenance to obtain or a<br />

such as natural oil and gas wells. To date, more basic materials industries such seconds. as oil, gas, Readings and software license schedule to download a planned each component function<br />

than 20,000 STARDOM systems have been petrochemicals. For each immediately loop, temperature, and automatically<br />

a CPU module. replacement, The new thus CPU minimising module will<br />

delivered.<br />

p<strong>res</strong>sure, f<strong>low</strong> rate, and evaluated other process according data include to all repair necessary costs functions, and so reducing that their<br />

STARDOM’s FCN autonomous controller from sensors and other established types of ISO detection standards. download These downtime. will no longer be required. This is<br />

will be capable of reliably controlling highspeed<br />

equipment such as comp<strong>res</strong>sors, large set-point, and instructions that limited are output information to About - STARDOM system offers continuous bearing<br />

devices are controlled standards based on make a specified the assumption expected to improve This condition engineering monitoring efficiency.<br />

Twind power generators, and other types of valves and other terminals. obtained easily and at <strong>low</strong> cost STARDOM - is an open network control<br />

he entry level VibChecker<br />

turbines, and will be able to operate<br />

technique<br />

in a wider<br />

for the accurate<br />

and lubrication condition<br />

2. Strengthened environmental is as useful <strong>res</strong>istance as a detailed analysis, system consisting of components for control,<br />

portable instrument is<br />

range of climatic conditions. Moreover,<br />

assessment<br />

it will<br />

of the condition of<br />

information to compliment<br />

Oil & gas wells are often using located expensive in deserts, equipment operation, and and monitoring functionality, and<br />

designed<br />

include a<br />

for<br />

function<br />

reliable<br />

that aids<br />

on-site<br />

engineers<br />

machinery<br />

in the<br />

elements – like pump<br />

regular interruptive inspections<br />

mountainous areas, and elaborate other locations techniques. with its ideal combination of the reliability of a<br />

vibration<br />

performance<br />

measurement<br />

of installation,<br />

and<br />

modification,<br />

rotors,<br />

and<br />

fan impellors, gearbox<br />

that are legally required, by<br />

severe climatic conditions, and it is essential DCS and the versatility and economy of a PLC<br />

assessment.<br />

maintenance<br />

The<br />

tasks.<br />

VibChecker gears and housing mountings.<br />

This instrument has giving the <strong>res</strong>ponsible certified<br />

for controllers to be able to stably operate is highly acclaimed. The FCN autonomous<br />

requi<strong>res</strong><br />

The Product<br />

minimal<br />

Featu<strong>res</strong><br />

operator<br />

include: Both these instruments are<br />

internal probe and connector engineer critical information<br />

even in such harsh environments. In addition controller, the core of STARDOM, is robust<br />

training<br />

1. High-speed<br />

and supports<br />

calculation instantly and usable and require little<br />

for external ICP transducers. about the physical health of<br />

to a standard model that covers temperatu<strong>res</strong> and can easily implemented in a dual<br />

BearingChecker communicationwhich is used to training for efficient<br />

ranging<br />

operation.<br />

The VibChecker is capable of bearings while in operation.<br />

from 0 to 55ºC, a model covering a redundant configuration. The controller<br />

accurately The processor assess the in condition<br />

displacement, velocity and<br />

the FCN autonomous The lightweight range from user-friendly<br />

Instant evaluation of bearing<br />

-20 to 70ºC will be added to our is widely used as an intelligent remote<br />

of controller’s rolling element CPU module bearings<br />

acceleration RMS and ISO<br />

will have VibChecker five times has FCN an offering. ergonomic<br />

condition is given in an easily<br />

Moreover, the controller will terminal unit (RTU) not only in applications<br />

during the processing operation speed in equipment<br />

2372/10816 measurement<br />

of the processor design, an easy have button a robust operation<br />

understood green yel<strong>low</strong> and red<br />

file system that is not affected that require high reliability and versatility/<br />

like used motors, in the fans, current pumps CPU and<br />

between the 10 and 1000 Hz<br />

module. and user-friendly It will by sudden interface, power which<br />

colour code.<br />

failu<strong>res</strong>.<br />

economy, such as small- to medium-size<br />

gearboxes.<br />

frequency range.<br />

also have a Gigabit Ethernet port make for faster it the perfect 3. Improved maintenance efficiency of engineering and plants, but also With in oil the and advanced gas well (upstream) digital<br />

communication. The VibChecker This gives will enable early the tool FCN for plant to mechanics, maintenance machine work Accessories include a comfort and pipeline SPM applications. HD technique The combination<br />

and RPM<br />

warning reliably control signs high-speed of developing equipment operators such as and With maintenance<br />

the global shortage grip protective of experienced sleeve and of a small the FCN based autonomous sampling controller frequency, and these VDS<br />

machine comp<strong>res</strong>sors problems and turbines. order With to its technicians. improved With maintenance this device, personnel, portable systems MEMS today transducer must SCADA with software devices with are a perfectly web-based suited HMI<br />

prevent capabilities, premature the FCN replacement will also be vibration able to monitoring offer functions no longer that assist magnetic less experienced<br />

foot, convenient that for can be for accessed measurement anywhere in a there broad is a<br />

of stably machine control parts. more advanced Vibration and needs complex to be a workers question of in cost the or correct measurement performance in narrow of spaces. network connection RPM range, increases including the flexibility speed<br />

monitoring<br />

applications.<br />

is<br />

The<br />

the<br />

new<br />

most<br />

CPU<br />

widely<br />

module expertise. will have modification and maintenance BMG’s SPM’s tasks. high To definition of STARDOM applications in distributed as <strong>low</strong> applications. as 0,1 RPM.<br />

a total of four Ethernet ports, facilitating<br />

used preventative maintenance The VibChecker<br />

reduce<br />

is<br />

the<br />

designed<br />

likelihood HD of errors technologies being made is a further carlob@bmgworld.net<br />

a greater number of connections and the during modifications, a function that Christie.cronje@za.yokogawa.com<br />

SOLIFLO (PTY) LTD<br />

HONEYWELL<br />

A.T. TECHNICAL SERVICES & SUPPLIES<br />

TEMP-TEK (PTY) LTD<br />

Online Valve<br />

Testing Systems<br />

➢ 011 792 2196<br />

sales@soliflo.co.za<br />

➢ 011 695 8000<br />

www.honeywellprocess.com<br />

➢ 012 345 1005<br />

admin@atts.co.za<br />

➢ 011 465 8066<br />

sales@temptek.co.za

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