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Reliable Network-based on-site vibration control system measurement enhanced through<br />
development of new CPU module for FCN autonomous<br />
controller<br />
1624<br />
<strong>19.1</strong> 18.6<br />
An enhanced version of the STARDOMTM<br />
network-based control system includes<br />
a newly developed high-speed CPU module<br />
for the FCN autonomous controller. Based<br />
on the concept of putting forward a product<br />
that is Faster, Stronger, Smarter, STARDOM<br />
will feature the new CPU module, improved<br />
environmental <strong>res</strong>istance, and an enhanced<br />
engineering tool.<br />
STARDOM is a network-based production<br />
control system that consists of the FCN<br />
autonomous controller and the VDS or FAST/<br />
TOOLS SCADA software. Since introducing this<br />
system in 2001, Yokogawa has continued to configuration of redundant<br />
for simple<br />
communication<br />
vibration<br />
compa<strong>res</strong><br />
checks development<br />
the programs<br />
of<br />
on the<br />
the<br />
FCN<br />
Shock<br />
CPU<br />
enhance it by adding new functions to satisfy paths with SCADA systems.<br />
and with built in FFT<br />
module<br />
(Fast<br />
and<br />
Pulse<br />
PCs<br />
Method®<br />
will be added<br />
(SPM)<br />
to<br />
providing<br />
the Logic<br />
customers’ needs. Combining the reliability of * With redundant<br />
Fourier<br />
CPUs<br />
Transform)<br />
and 120<br />
capabilities,<br />
Designer<br />
reliable<br />
engineering<br />
information<br />
tool. And<br />
on<br />
even<br />
the<br />
if a<br />
a distributed control system (DCS) with the proportional-integral-derivative<br />
it is also<br />
(PID)<br />
an<br />
control<br />
efficient<br />
network<br />
device<br />
connection<br />
lubrication<br />
to a<br />
and<br />
PC is not<br />
mechanical<br />
available,<br />
versatility and economy of a programmable loops, the average processing for troubleshooting. speed for each Periodic the system condition can be of updated bearings. and system With<br />
logic controller (PLC), STARDOM is widely loop will be about 0.2 ms vibration (not including checks signal are information easily sufficient required for forewarning, maintenance plant can be<br />
used in medium-size manufacturing plants processing time). PID done control and is reliable a feedback and accurate obtained by personnel means of can SD either card. perform<br />
and in geographically distributed applications control technology that vibration is widely information used in is delivered Previously, required it was necessary maintenance to obtain or a<br />
such as natural oil and gas wells. To date, more basic materials industries such seconds. as oil, gas, Readings and software license schedule to download a planned each component function<br />
than 20,000 STARDOM systems have been petrochemicals. For each immediately loop, temperature, and automatically<br />
a CPU module. replacement, The new thus CPU minimising module will<br />
delivered.<br />
p<strong>res</strong>sure, f<strong>low</strong> rate, and evaluated other process according data include to all repair necessary costs functions, and so reducing that their<br />
STARDOM’s FCN autonomous controller from sensors and other established types of ISO detection standards. download These downtime. will no longer be required. This is<br />
will be capable of reliably controlling highspeed<br />
equipment such as comp<strong>res</strong>sors, large set-point, and instructions that limited are output information to About - STARDOM system offers continuous bearing<br />
devices are controlled standards based on make a specified the assumption expected to improve This condition engineering monitoring efficiency.<br />
Twind power generators, and other types of valves and other terminals. obtained easily and at <strong>low</strong> cost STARDOM - is an open network control<br />
he entry level VibChecker<br />
turbines, and will be able to operate<br />
technique<br />
in a wider<br />
for the accurate<br />
and lubrication condition<br />
2. Strengthened environmental is as useful <strong>res</strong>istance as a detailed analysis, system consisting of components for control,<br />
portable instrument is<br />
range of climatic conditions. Moreover,<br />
assessment<br />
it will<br />
of the condition of<br />
information to compliment<br />
Oil & gas wells are often using located expensive in deserts, equipment operation, and and monitoring functionality, and<br />
designed<br />
include a<br />
for<br />
function<br />
reliable<br />
that aids<br />
on-site<br />
engineers<br />
machinery<br />
in the<br />
elements – like pump<br />
regular interruptive inspections<br />
mountainous areas, and elaborate other locations techniques. with its ideal combination of the reliability of a<br />
vibration<br />
performance<br />
measurement<br />
of installation,<br />
and<br />
modification,<br />
rotors,<br />
and<br />
fan impellors, gearbox<br />
that are legally required, by<br />
severe climatic conditions, and it is essential DCS and the versatility and economy of a PLC<br />
assessment.<br />
maintenance<br />
The<br />
tasks.<br />
VibChecker gears and housing mountings.<br />
This instrument has giving the <strong>res</strong>ponsible certified<br />
for controllers to be able to stably operate is highly acclaimed. The FCN autonomous<br />
requi<strong>res</strong><br />
The Product<br />
minimal<br />
Featu<strong>res</strong><br />
operator<br />
include: Both these instruments are<br />
internal probe and connector engineer critical information<br />
even in such harsh environments. In addition controller, the core of STARDOM, is robust<br />
training<br />
1. High-speed<br />
and supports<br />
calculation instantly and usable and require little<br />
for external ICP transducers. about the physical health of<br />
to a standard model that covers temperatu<strong>res</strong> and can easily implemented in a dual<br />
BearingChecker communicationwhich is used to training for efficient<br />
ranging<br />
operation.<br />
The VibChecker is capable of bearings while in operation.<br />
from 0 to 55ºC, a model covering a redundant configuration. The controller<br />
accurately The processor assess the in condition<br />
displacement, velocity and<br />
the FCN autonomous The lightweight range from user-friendly<br />
Instant evaluation of bearing<br />
-20 to 70ºC will be added to our is widely used as an intelligent remote<br />
of controller’s rolling element CPU module bearings<br />
acceleration RMS and ISO<br />
will have VibChecker five times has FCN an offering. ergonomic<br />
condition is given in an easily<br />
Moreover, the controller will terminal unit (RTU) not only in applications<br />
during the processing operation speed in equipment<br />
2372/10816 measurement<br />
of the processor design, an easy have button a robust operation<br />
understood green yel<strong>low</strong> and red<br />
file system that is not affected that require high reliability and versatility/<br />
like used motors, in the fans, current pumps CPU and<br />
between the 10 and 1000 Hz<br />
module. and user-friendly It will by sudden interface, power which<br />
colour code.<br />
failu<strong>res</strong>.<br />
economy, such as small- to medium-size<br />
gearboxes.<br />
frequency range.<br />
also have a Gigabit Ethernet port make for faster it the perfect 3. Improved maintenance efficiency of engineering and plants, but also With in oil the and advanced gas well (upstream) digital<br />
communication. The VibChecker This gives will enable early the tool FCN for plant to mechanics, maintenance machine work Accessories include a comfort and pipeline SPM applications. HD technique The combination<br />
and RPM<br />
warning reliably control signs high-speed of developing equipment operators such as and With maintenance<br />
the global shortage grip protective of experienced sleeve and of a small the FCN based autonomous sampling controller frequency, and these VDS<br />
machine comp<strong>res</strong>sors problems and turbines. order With to its technicians. improved With maintenance this device, personnel, portable systems MEMS today transducer must SCADA with software devices with are a perfectly web-based suited HMI<br />
prevent capabilities, premature the FCN replacement will also be vibration able to monitoring offer functions no longer that assist magnetic less experienced<br />
foot, convenient that for can be for accessed measurement anywhere in a there broad is a<br />
of stably machine control parts. more advanced Vibration and needs complex to be a workers question of in cost the or correct measurement performance in narrow of spaces. network connection RPM range, increases including the flexibility speed<br />
monitoring<br />
applications.<br />
is<br />
The<br />
the<br />
new<br />
most<br />
CPU<br />
widely<br />
module expertise. will have modification and maintenance BMG’s SPM’s tasks. high To definition of STARDOM applications in distributed as <strong>low</strong> applications. as 0,1 RPM.<br />
a total of four Ethernet ports, facilitating<br />
used preventative maintenance The VibChecker<br />
reduce<br />
is<br />
the<br />
designed<br />
likelihood HD of errors technologies being made is a further carlob@bmgworld.net<br />
a greater number of connections and the during modifications, a function that Christie.cronje@za.yokogawa.com<br />
SOLIFLO (PTY) LTD<br />
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