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Very Large Diameter Fiberglass Reinforced Polyester (FRP) pipe

Very Large Diameter Fiberglass Reinforced Polyester (FRP) pipe

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Complete <strong>pipe</strong> System Solutions<br />

<strong>Very</strong> <strong>Large</strong> <strong>Diameter</strong><br />

<strong>Fiberglass</strong> <strong>Reinforced</strong> <strong>Polyester</strong> (<strong>FRP</strong>) <strong>pipe</strong>


<strong>Very</strong> <strong>Large</strong> <strong>Diameter</strong> <strong>FRP</strong> <strong>pipe</strong> from Future Pipe Industries<br />

Future Pipe Industries produces large diameter <strong>FRP</strong> <strong>pipe</strong> in sizes up to 158” (13 ft) in<br />

diameter. Our Fiberstrong <strong>FRP</strong> <strong>pipe</strong> are the largest commercially produced <strong>pipe</strong><br />

system in the United States; no other <strong>FRP</strong> <strong>pipe</strong> manufacturer comes even close to the<br />

large diameters produced by FPI.<br />

Manufacture<br />

Fiberstrong <strong>pipe</strong> are produced on our own state of art computer-controlled Continuous<br />

filament winding machines that allow <strong>pipe</strong> of any transportable length to be produced.<br />

Pipe produced with this process and equipment are consistently uniform in wall<br />

thickness, composition and physical properties, insuring compliance with applicable<br />

specifications that include AWWA C950, ATSM D 3517 and ASTM D3262. They are<br />

available in sizes from 16” all the way through 158”; all in standard 40’ lengths (other<br />

lengths are available). Pressure classes range from 250 to 100 psig depending on<br />

diameter.


Applications<br />

Fiberstrong large diameter <strong>FRP</strong> <strong>pipe</strong>s find many uses in infrastructure projects such as:<br />

• <strong>Large</strong> potable water transmission <strong>pipe</strong>line ( NSF ® listed )<br />

• Slip lining of corroded large concrete sewer <strong>pipe</strong> & tunnels<br />

• <strong>Large</strong> gravity sewer and storm water drains<br />

• <strong>Large</strong> siphons and culverts<br />

• River & Seawater intakes & outfalls<br />

• Power plant circulating & cooling water lines<br />

• <strong>Large</strong> Power plant penstocks<br />

• <strong>Large</strong> Irrigation <strong>pipe</strong>lines<br />

• <strong>Large</strong> Pump station headers<br />

Joints<br />

For standard buried applications, <strong>pipe</strong> is provided with <strong>FRP</strong> Reka couplings featuring<br />

two elastomeric rubber seals as shown below. These joints allow for angular<br />

deflections ranging from 3.0 degrees up to 0.5 degree depending on <strong>pipe</strong> diameter.<br />

They are easy to assemble and provide a water-tight joint under all normal operating<br />

conditions for all diameters. Internal joint testers are available to eliminate the need for<br />

expensive sectional pressure tests on large diameter <strong>pipe</strong>lines.


Pipes can be provided with plain ends for butt-wrap joints. High axial strength<br />

<strong>pipe</strong>s can also be supplied for installations where restrained joints are required and<br />

thrust blocks cannot be utilized as shown below.<br />

Advantages of Fiberstrong large diameter <strong>FRP</strong> <strong>pipe</strong><br />

Excellent corrosion resistance<br />

<strong>FRP</strong> <strong>pipe</strong> is inert and will not corrode from all known and naturally occurring soil and<br />

ground water conditions. Because the <strong>pipe</strong> is inherently corrosion resistant, it is<br />

maintenance free; requiring no periodic coating or lining. For sanitary sewer service,<br />

Fiberstrong <strong>pipe</strong> meets the stringent chemical resistance requirements of ASTM D3262.<br />

Electrically inert<br />

Because <strong>FRP</strong> <strong>pipe</strong> are non-metallic, they do not require any cathodic protection<br />

systems nor are they affected by stray electrical currents and can be safely installed in<br />

the vicinity of cathodically protected steel <strong>pipe</strong>lines.<br />

Long life and low life-cycle cost<br />

Fiberstrong <strong>FRP</strong> <strong>pipe</strong> have a minimum 50 year design life. Invariably <strong>FRP</strong> <strong>pipe</strong> provide<br />

owners with the lowest life-cycle costs when compared to conventional large diameter<br />

<strong>pipe</strong> such as steel or concrete <strong>pipe</strong>, due to its long life, and maintenance-free and<br />

corrosion-free service.


Light weight<br />

Fiberstrong <strong>FRP</strong> <strong>pipe</strong> are light weight and easy to handle. They weigh ¼th the weight of<br />

steel <strong>pipe</strong> and 1/10th the weight of concrete <strong>pipe</strong> per foot. Most <strong>pipe</strong> sections can be<br />

handled on-site with a small excavator or small crane. When used off-shore, it is<br />

common to pre-assemble 3 x 40’ <strong>pipe</strong> sections as shown below to allow 120’ of <strong>pipe</strong> to<br />

be installed underwater in one underwater operation, significantly reducing installing<br />

costs.<br />

Excellent hydraulic characteristics<br />

The smooth inner bore of Fiberstrong <strong>FRP</strong> <strong>pipe</strong> (Hazen Williams ‘C’ factor = 150) results<br />

in very low friction losses and reduced pumping costs. In most projects, a smaller <strong>FRP</strong><br />

<strong>pipe</strong> diameter will provide the same flow as a larger Concrete or cement lined steel <strong>pipe</strong>.<br />

Unlike conventional <strong>pipe</strong>s, the flow characteristics of <strong>FRP</strong> <strong>pipe</strong> remain the same year<br />

after year.<br />

Long lengths & fast installation<br />

<strong>Large</strong> diameter Fiberstrong <strong>FRP</strong> <strong>pipe</strong> is available in standard 40 foot (12 m) laying<br />

lengths. In open areas, installation rates of more than 1000 ft (300 m) per day with one<br />

crew are typical with the standard Reka couplings. Unlike steel <strong>pipe</strong>, Fiberstrong <strong>FRP</strong><br />

<strong>pipe</strong> does not require expensive and time consuming welding.<br />

ISO 9001 accreditation<br />

FPI’s Gulfport, MS plant is certified to operate a quality management system meeting<br />

the requirements of ISO 9001:2000. It’s your assurance of a reliable, dependable and<br />

quality product.


Complete piping system<br />

Our large diameter product line is complete; including fittings such as elbows, tees,<br />

reducers and flanges in <strong>pipe</strong> sizes and pressure classes produced.


Experience<br />

The Future Pipe group is the undisputed global leader in very large diameter <strong>FRP</strong> <strong>pipe</strong><br />

production, with tens of thousands of feet of <strong>pipe</strong> from 100” to 158” installed in mostly<br />

pressure service. Some of the world’s largest power plants rely on FPI’s <strong>FRP</strong> <strong>pipe</strong> for<br />

their sea water intakes and cooling water requirements.


Complete <strong>pipe</strong> System Solutions<br />

Gulfport, Mississippi factory<br />

12450 Glascock Drive<br />

Bernard Bayou Industrial Estate<br />

Gulfport, MS 39503<br />

Tel : (228) 604-0060<br />

Fax : (228) 604-0051<br />

e-mail : gulfport@future-<strong>pipe</strong>.com<br />

Houston, Texas factory & US central Sales office<br />

11811 Proctor Road<br />

Houston, TX 77038<br />

Tel : (+1-281) 847-2987<br />

Fax : (+1-281) 847-1931<br />

e-mail : sales-houston@future-<strong>pipe</strong>.com<br />

In Europe contact<br />

Future Pipe Industries BV<br />

J.C. Kellerlaan 3<br />

7770 AG Hardenberg<br />

The Netherdlands<br />

Tel : (+31) 52-288-811<br />

Fax: (+31) 52-288-441<br />

e-mail : info@future<strong>pipe</strong>.nl<br />

Future Pipe Group factory locations<br />

USA, Holland, Dubai, Abu Dhabi, Saudi Arabia, Oman, Qatar, Lebanon, Egypt,<br />

Future Pipe sales office locations<br />

Houston, London, Madrid, Paris, Hardenberg, Abu Dhabi, Beirut, Cairo, Dammam, Doha, Dubai<br />

Muscat, Bangkok, Singapore,<br />

www.future<strong>pipe</strong>.com/usa

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