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<strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong><br />

Operator system for industrial doors<br />

Manual for installation and operation<br />

GB


1. Meaning of symbols<br />

Advice<br />

i<br />

Caution!<br />

Danger of personal injury!<br />

The following safety advice must be observed<br />

at all times so as to avoid personal injury!<br />

Attention!<br />

Danger of material damage!<br />

The following safety advice must be observed<br />

at all times so as to avoid material damage!<br />

Advice / Tip<br />

Check<br />

Reference<br />

Control unit identification plate (optional)<br />

Type: ____________________________________________________<br />

Art. No.: _________________________________________________<br />

Product No.: ______________________________________________<br />

Motor unit identification plate<br />

Type: ____________________________________________________<br />

Art. No.: _________________________________________________<br />

Product No.: ______________________________________________<br />

2. Table of contents<br />

1. Meaning of symbols . . . . . . . . . . . . . . . . . . . . . . . . .2<br />

2. Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . .2<br />

3. General safety advice . . . . . . . . . . . . . . . . . . . . . . . .3<br />

4. Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .4<br />

4.1 <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> supply package . . . . . . . . . . .4<br />

4.2 Mounting options . . . . . . . . . . . . . . . . . . . . . . .6<br />

4.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .6<br />

5. Preparation for mounting . . . . . . . . . . . . . . . . . . . . .7<br />

5.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . .7<br />

5.2 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7<br />

5.3 Cabling layout . . . . . . . . . . . . . . . . . . . . . . . . . .8<br />

6. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8<br />

6.1 Preparing the door . . . . . . . . . . . . . . . . . . . . . .8<br />

6.2 Mounting the shaft adapter . . . . . . . . . . . . . . .9<br />

6.3 Mounting the motor unit at the door . . . . . . . .9<br />

6.4 Mounting the torque support . . . . . . . . . . . . .10<br />

6.5 Connection of control elements Control x.22 .11<br />

7. Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .14<br />

7.1 Overview of the control unit . . . . . . . . . . . . . .14<br />

7.2 Express programming . . . . . . . . . . . . . . . . . . .14<br />

7.3 Changing the rotational direction . . . . . . . . . .16<br />

7.4 Function test . . . . . . . . . . . . . . . . . . . . . . . . . .16<br />

8. Extended operator functions . . . . . . . . . . . . . . . . .18<br />

8.1 Programming structure for extended operator<br />

functions (Example for Level 2, Menu 2) . . . . .18<br />

8.2 General overview of the programmable<br />

functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19<br />

8.3 General overview of the programmable<br />

functions . . . . . . . . . . . . . . . . . . . . . . . . . . . .20<br />

9. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30<br />

9.1 Standard operation . . . . . . . . . . . . . . . . . . . . .30<br />

9.2 Emergency operation . . . . . . . . . . . . . . . . . . . .30<br />

10. Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31<br />

10.1 Overview of the display functions . . . . . . . . . .31<br />

10.2 Status messages . . . . . . . . . . . . . . . . . . . . . . .31<br />

10.3 Fault messages . . . . . . . . . . . . . . . . . . . . . . . .32<br />

10.4 Rectifying faults . . . . . . . . . . . . . . . . . . . . . . . .33<br />

11. Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35<br />

11.1 Technical data <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> . . . . . . . . . . .35<br />

11.2 Manufacturer’s Declaration . . . . . . . . . . . . . . .36<br />

11.3 EC Declaration of Conformity . . . . . . . . . . . . .36<br />

2 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


3. General safety advice<br />

Please read carefully!<br />

Target group<br />

This operator system may only be installed, connected and put into<br />

operation by qualified and trained professionals!<br />

Qualified and trained specialist personnel are persons<br />

- who have knowledge of the general and special safety regulations,<br />

- who have knowledge of the relevant electro-technical regulations,<br />

- with training in the use and maintenance of suitable safety equipment,<br />

- who are sufficiently trained and supervised by qualified electricians,<br />

- who are able to recognise the particular hazards involved when working<br />

with electricity,<br />

- with knowledge regarding applications of the EN 12635 standard<br />

(installation and usage requirements).<br />

Warranty<br />

For an operations and safety warranty, the advice in this instruction<br />

manual has to be observed. Disregarding these warnings may lead to<br />

personal injury or material damage. If this advice is disregarded, the<br />

manufacturer will not be liable for damages that might occur.<br />

The warranty does not include batteries, rechargeable batteries, fuses and<br />

bulbs.<br />

To avoid installation errors and damage to the door and operator system,<br />

it is imperative that the installation instructions are followed. The system<br />

may only be used after thoroughly reading the respective mounting and<br />

installation instructions.<br />

The installation and operating instructions are to be given to the door<br />

system user, who must keep them safe.<br />

They contain important advice for operation, checks and maintenance.<br />

This item is produced according to the directives and standards mentioned<br />

in the Manufacturer's Declaration and in the Declaration of Conformity.<br />

The product has left the factory in perfect condition with regard to safety.<br />

Power-operated windows, doors and gates must be checked by an expert<br />

(and this must be documented) before they are put into operation and<br />

thereafter as required, but at least once a year.<br />

Correct use<br />

The operator system is intended exclusively for opening and closing<br />

industrial doors.<br />

The maximum torque must be observed.<br />

Beside the advice in these instructions, please observe the general<br />

safety and accident prevention regulations!<br />

Our sales and supply terms and conditions are effective.<br />

Door requirements<br />

The operator system is suitable for use with spring balanced sectional<br />

doors.<br />

The door fittings must be designed to reliably prevent the door from<br />

jumping out of the rails, particularly in the ceiling area through measures<br />

such as axial securing mechanisms for rollers, cross-bracings for the overhead<br />

ceiling rail brackets and rail connectors.<br />

The bearing springs must be equipped with a spring safety device.<br />

The suspension cables are fitted with a safety catch, which prevents any<br />

further movement of the door in the closing direction. Or the door is<br />

prevented from closing using fall protection by other structural means<br />

that are incorporated in the suspension system, so that operation with a<br />

suspension cable is no longer possible.<br />

Information on installing the operator system<br />

• Ensure that the door is in good mechanical condition.<br />

• Ensure that the door is balanced.<br />

• Ensure that the door opens and closes properly.<br />

• Ensure that there is a suitable mains connection near the door.<br />

• Remove all unnecessary components from the door (e.g. cables, chains,<br />

brackets).<br />

• Render any installations inoperable that will no longer be needed after<br />

the operator system has been installed.<br />

• Before commencing cabling works, you MUST disconnect the operator<br />

system from the mains supply.<br />

Adhere to the safety period of 10 seconds to guarantee that the<br />

operator system is voltage free.<br />

• Adhere to the local protection regulations.<br />

• Use only fixing materials which are approved for the substrate<br />

concerned.<br />

• The electricity supply cables and control cables MUST be laid separately.<br />

• Install the operator system with the door in the CLOSED position.<br />

• Install all the impulse transmitters and control devices (e.g. remote<br />

control buttons) within sight of the door and at a safe distance from<br />

the moving parts of the door. A minimum installation height of 1.5 m<br />

must be observed.<br />

• Permanently fix the warning signs, which advise of the danger of<br />

becoming trapped, at conspicuous locations (if applicable).<br />

• Ensure that no part of the door extends across public footways or roads<br />

when the installation is complete.<br />

Information on commissioning the operator system<br />

After initial operation, the persons responsible for operating the door<br />

system, or their representatives must be familiarised with the use of the<br />

system.<br />

• Make sure that children cannot access the door control unit.<br />

• Before moving the door, make sure that there are neither persons nor<br />

objects in the operating range of the door.<br />

• Test all existing emergency command devices.<br />

• Never insert your hands into a running door or moving parts.<br />

• Pay attention to any parts of the door system that could cause crushing<br />

or shearing damage or accidents.<br />

The EN 13241-1 regulations must be observed.<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 3


3. General safety advice<br />

Please read carefully!<br />

Information on servicing the operator system<br />

To ensure proper operation, the following items must be checked<br />

regularly and repaired if necessary. Before any works to the door system<br />

are undertaken, the operator system must be disconnected from the<br />

mains.<br />

• Check once a month to ensure that the operator system reverses if the<br />

door encounters an obstacle. To do so, place a 50 mm high/wide<br />

obstacle in its path, depending on the operational direction of the door.<br />

• Perform a check on the OPEN and CLOSE automatic cut-out setting.<br />

• Check all movable parts of the door and operator system.<br />

• Check the door system for signs of wear or damage.<br />

• Check whether the door can be easily moved by hand.<br />

• Inspect the safety devices installed every six months.<br />

Information on cleaning the operator system<br />

Never use water jets, high pressure cleaners, acids or bases for cleaning.<br />

4. Product overview<br />

4.1 <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> supply package<br />

Operator system<br />

4.1 / 1<br />

1<br />

1 <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> motor unit (release cable 3,000 mm)<br />

Torque support<br />

4.1 / 2<br />

11<br />

3<br />

2 Screw B4.8 x 13 (4x)<br />

3 Wood screw 8 x 60 (2x)<br />

4 Plastic wall plug S-10 (2x)<br />

5 Washer 8.4 (2x)<br />

6 Washer 5.3 (2x)<br />

7 Fixing bracket (2x)<br />

8 Nut with shoulder SW13 (4x)<br />

9 Nut, self-locking, SW13 (2x)<br />

10 Screw M8 x 16 (6x)<br />

11 Torque support<br />

i<br />

4<br />

5<br />

7<br />

2 10<br />

6<br />

8 9<br />

Reference:<br />

To ascertain the exact contents of the supply<br />

packages for optional accessories, please refer to<br />

the relevant instructions included.<br />

4 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


4. Product overview<br />

Safety devices (optional)<br />

Remote control (optional)<br />

Shaft adapter set (optional)<br />

4.1 / 3<br />

13<br />

14<br />

15<br />

16<br />

12<br />

17.8<br />

19.0<br />

27.55<br />

29.4<br />

6.35<br />

6.4<br />

6.4<br />

6.35<br />

12 Feather key 1 (1x)<br />

(only for adapters without integrated feather key)<br />

13 Feather key 2 (3x)<br />

(only for adapters without integrated feather key)<br />

14 Feather key 3 (3x)<br />

(only for adapters without integrated feather key)<br />

15 Shaft adapter (1x)<br />

(Dimensions according to requirements)<br />

16 Adjusting ring (2x)<br />

25.4<br />

25.4<br />

25.4<br />

31.75<br />

SW 32.1<br />

A control element is required to operate the motor unit.<br />

Control elements (optional)<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 5<br />

4.1 / 4<br />

17 Command 613 control element<br />

17


4. Product overview<br />

4.2 Mounting options<br />

Push-on assembly<br />

4.2 / 1<br />

Assembly with push-on shaft adapter (optional)<br />

4.2 / 2<br />

i<br />

Reference:<br />

The relevant instructions are to be followed if<br />

the motor unit is to be installed according to<br />

other mounting options.<br />

-y<br />

4.3 Dimensions<br />

<strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong><br />

6 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)<br />

4.3 / 1<br />

Space required for push-on assembly<br />

4.3 / 2<br />

420<br />

298.5<br />

119<br />

129 119<br />

261<br />

≥ 73<br />

≥ 348<br />

77<br />

72.5


5. Preparation for mounting<br />

5.1 General notes<br />

These instructions describe the push-on assembly of motor unit<br />

models with an integrated quick release system (SE):<br />

The pictures in these instructions are not true-to-scale.<br />

Dimensions are always given in millimetres (mm)!<br />

The illustrations in these instructions show the installation on the<br />

inner right hand side, for a door with normal fittings.<br />

For correct mounting you will need the following tools:<br />

5.1 / 1<br />

* Grease<br />

8 / 10 / 13 2 / 2.5 20<br />

2.5 4 ø 9<br />

ø 10 *<br />

5.2 Checks<br />

Attention!<br />

The operator system cannot be disengaged<br />

from the outside.<br />

A separate entrance must be available in order<br />

to gain access to the garage in the event of a<br />

malfunction.<br />

Reference:<br />

The relevant instructions must be observed<br />

when mounting the operator at the door.<br />

The door must be properly installed and must have been checked<br />

to ensure that it functions correctly.<br />

• Ensure that a suitable mains connection and a mains<br />

disconnection facility are available for your door system.<br />

• Check to ensure that the door to be operated fulfils the<br />

following conditions:<br />

- The door must move easily when operated manually.<br />

- The door must always remain stationary in any position<br />

without external restraint.<br />

• Determine on which side of the door system the operator<br />

system should be mounted.<br />

• Check to ensure that there is sufficient space to mount the<br />

operator system.<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 7<br />

i<br />

i<br />

Attention!<br />

In order to guarantee correct mounting, carry<br />

out the following checks before installing.<br />

Supply package<br />

• Check the package to ensure that all the parts are included.<br />

• Check that you have all the additional components that are<br />

necessary for your particular installation requirements.<br />

Door system<br />

Reference:<br />

When using and installing accessories, always<br />

observe the specific instructions included with<br />

the equipment.


5. Preparation for mounting<br />

5.3 Cabling layout<br />

5.3 / 1<br />

H<br />

I<br />

i<br />

Advice:<br />

This is just an example of a cabling layout; the<br />

layout can vary according to the type of door<br />

and the associated equipment.<br />

F<br />

A <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> motor unit<br />

B Control unit<br />

C Signalling device (e.g. signal light)<br />

D Mains connection<br />

Useable length:<br />

- 1.1 m (230 V)<br />

E Mains isolator switch<br />

F Spring safety device, supplied by customer<br />

G Door sensors for cable slack device<br />

H Optosensors<br />

I Photocell barrier<br />

J Housing, connection unit<br />

K Door sensor for wicket door<br />

L Flat cable, motor unit - control unit<br />

M Control<br />

A<br />

J D<br />

G<br />

K<br />

H<br />

I<br />

J<br />

L<br />

B<br />

M<br />

E<br />

G<br />

C<br />

Reference:<br />

The relevant installation instructions must be<br />

observed when mounting and connecting door<br />

sensors, control elements and signalling devices.<br />

6. Installation<br />

6.1 Preparing the door<br />

• Secure the door.<br />

8 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)<br />

6.1 / 1<br />

Caution!<br />

- To prevent falls, the installation works must be<br />

carried out from a safe standing position.<br />

A lifting platform or scaffold can be used.<br />

- To avoid injury, the door must be secured for<br />

the duration of the installation works to<br />

prevent it from being opened or closed.


6. Installation<br />

6.2 Mounting the shaft adapter<br />

6.2 / 1<br />

Attention!<br />

To ensure proper operation,<br />

- there must be a 3 mm gap between the<br />

frame and the adjusting ring,<br />

- the shaft adapter must fit on the spring shaft<br />

with as little play as possible in the direction<br />

of rotation.<br />

~ 3<br />

A<br />

• Deburr the spring shaft (B) using a file.<br />

C<br />

B<br />

• Push the adapting ring (A) onto the spring shaft (B).<br />

• Tighten the screw of the adjusting ring (A).<br />

• Grease the spring shaft.<br />

• Push the shaft adapter (C) onto the spring shaft (B).<br />

D<br />

Only for shaft adapters without integrated feather keys:<br />

• Insert the feather key (D) into the shaft adapter (B).<br />

6.3 Mounting the motor unit at the door<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 9<br />

6.3 / 1<br />

• Place the motor unit on the shaft adapter.<br />

6.3 / 2<br />

• Secure the motor unit with an adjusting ring.<br />

.


6. Installation<br />

6.4 Mounting the torque support<br />

Mounting on the wall<br />

6.4 / 1<br />

Advice:<br />

The torque support can be attached to the wall<br />

or to the door frame.<br />

• Fix the torque support (A) to the operator unit.<br />

• Fix the fixing bracket (B) to the torque support (A).<br />

• Mount the fixing bracket (B) on the wall.<br />

Mounting on the door frame<br />

10 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)<br />

6.4 / 2<br />

• Fix the torque support (A) to the operator unit.<br />

• Attach the first fixing bracket (B) to the torque support (A).<br />

• Screw the second fixing bracket (C) to the first fixing<br />

bracket (B).<br />

• Mount the second fixing bracket (C) on the door frame.


6. Installation<br />

6.5 Connection of control elements<br />

Control x.22<br />

6.5 / 1<br />

XN81<br />

XN70<br />

XM70<br />

XH75<br />

Caution!<br />

Danger of electric shock:<br />

Before any cabling works begin, it must be<br />

ensured that the cables are disconnected from<br />

the power supply.<br />

During cabling works, it must be ensured that<br />

the cables remain disconnected from the power<br />

supply at all times (e.g. prevent reconnection).<br />

Attention!<br />

In order to avoid damaging the controls:<br />

- The local safety regulations must be complied<br />

with at all times.<br />

- It is very important that mains cables are laid<br />

separately from control cables.<br />

- The controls voltage must be 24 V <strong>DC</strong>.<br />

- If external voltages are applied at<br />

terminals XW40A, XB10 or XB02, the entire<br />

electronic system will be destroyed.<br />

- Only potential-free contacts may be connected<br />

to terminals 1 and 2 (XB02).<br />

P<br />

1 7 3 2<br />

Connection 6 5 4 of control elements X.22<br />

L N PE 15 16 17<br />

XB10 XB02 XW40B<br />

Label Type / function i<br />

XB70 Connection of modular antenna –<br />

XB02<br />

XV51 XP15 XW40A<br />

Connection for external control<br />

elements without system cabling and<br />

two-wire photocell<br />

XH02<br />

XB70<br />

6.5 / 3,<br />

6.5 / 4,<br />

Level 5<br />

Menu 1<br />

XB10<br />

Connection for external control<br />

elements with system cabling<br />

–<br />

XH02<br />

Connection for programmable output<br />

(e.g. signal light)<br />

6.5 / 5<br />

XM70<br />

Connection for motor<br />

(rotational direction)<br />

7.3<br />

XH75 Connection for door locking 6.5 / 6<br />

XN70 Connection for battery backup –<br />

XN81 Connection for mains cable 6.5 / 2<br />

Label Type / function i<br />

XP15<br />

Connection for<br />

Control safety circuit<br />

6.5 / 7<br />

XV51 Connection for motor rotation speed –<br />

XW40A<br />

MS BUS,<br />

e.g. control unit, modules<br />

–<br />

XW40B Connection for reference cassette –<br />

Reference:<br />

When installing external control elements, or<br />

safety and signal equipment, the relevant<br />

instructions must be observed.<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 11<br />

i<br />

Terminal XN81<br />

6.5 / 2<br />

M07E039<br />

Advice:<br />

- Before connecting a control element to the<br />

terminals with system sockets, the corresponding<br />

shorting plug must first be removed.<br />

- The <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> operator system is supplied<br />

with integrated controls as a standard<br />

feature. If the controls are extended with<br />

additional modules, the Control <strong>vario</strong> control<br />

unit can also be connected with an MS bus.<br />

- XN81<br />

- X0<br />

- F0<br />

L N PE<br />

L<br />

L N PE<br />

N<br />

PE<br />

Label Type / function<br />

L Phase connection<br />

N Neutral wire connection<br />

PE Earth wire connection


6. Installation<br />

Terminal XB02<br />

6.5 / 3<br />

M10E035<br />

-W1<br />

-W2<br />

1 2<br />

-AP27<br />

-W1<br />

1 2<br />

-XB02<br />

-W2<br />

1 2<br />

2 1 2 1<br />

TX RX<br />

71 70<br />

-Sb1<br />

Label Type / function<br />

1 24 V <strong>DC</strong> (max. 50 mA)<br />

2 Impulse<br />

3 GND<br />

70 GND<br />

70 + 71 Two-wire photocell<br />

RX Receiver for the two-wire photocell<br />

Sb1 External impulse button (if installed)<br />

TX Transmitter for the two-wire photocell<br />

Terminal XB02 (external photocell)<br />

6.5 / 4<br />

M10E040<br />

- XB02 71 70 2 1 3<br />

Label Type / function<br />

1 24 V <strong>DC</strong> (max. 50 mA)<br />

2 Impulse<br />

3 GND<br />

70 GND<br />

70 + 71 Two-wire photocell<br />

S1 Potential-free NC contact of photocell<br />

-X1<br />

71<br />

12 11<br />

-S1<br />

70<br />

+<br />

-<br />

2 1 3<br />

Terminal XH02<br />

M10E010<br />

Advice:<br />

- If a photocell with a standard function or door<br />

frame function is used, it must be disconnected<br />

from the mains before installing it and taking<br />

it into service.<br />

After switching on the mains voltage, the<br />

photocell is only detected automatically by the<br />

controls if the path of the photocell beam<br />

remains uninterrupted for at least 5 seconds.<br />

Otherwise the photocell must be programmed<br />

after installation.<br />

- Safety devices which are automatically incorporated<br />

in the control process after they are<br />

connected to the control unit can only be<br />

deactivated by removing the electrical connection<br />

and then carrying out a reset of the<br />

control (resetting the safety devices).<br />

Label Type / function<br />

-XH02 15 16 17<br />

12 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)<br />

6.5 / 5<br />

Attention!<br />

To avoid damage being caused to the circuit<br />

board, the contact loading (max. 230 V / 2 A)<br />

must be observed.<br />

L<br />

N<br />

-HH14<br />

15 / 16<br />

Connection for programmable output<br />

potential-free NC<br />

16 Connection for command device<br />

16 / 17<br />

Connection for programmable output<br />

potential-free NO<br />

HH14 Signal light


6. Installation<br />

Terminal XH75 (optional)<br />

6.5 / 6<br />

B<br />

XH75<br />

A<br />

• Connect the electric lock (A) to the junction box (B).<br />

• Connect terminal block XH75 to the junction box (B).<br />

Terminal XP15 (optional)<br />

Label Type / function<br />

AP01 Connection unit on one side<br />

R1 Resistor 8K2<br />

XP01 Terminal strip, 6-pole<br />

BP49 Contact edge CLOSED<br />

S1 Slack rope switch<br />

XP15<br />

Strip, 6-pole<br />

Control - safety circuit<br />

Advice:<br />

The closing edge safety device connection is<br />

preset in the factory for a 8.2 kΩ closing edge<br />

safety device. If an OPTO 300 closing edge<br />

safety device is used, a reset must be carried<br />

out after it has been connected.<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 13<br />

6.5 / 7<br />

M09E042<br />

-AP01<br />

i<br />

-S1<br />

-XP01<br />

Connection example: Operation with contact edge<br />

and slack rope switch<br />

- XP15<br />

-R1<br />

P1 b c d e f<br />

-W1<br />

WH BN GN YE BK<br />

1 2 3 4 5 6<br />

-BP49<br />

Reference:<br />

The reset of the controls is described in<br />

Section 8.3 / Level 1 / Menu 8.


7. Initial operation<br />

7.1 Overview of the control unit<br />

7.1 / 1<br />

Operating elements<br />

1<br />

23<br />

7<br />

6 5 4<br />

8<br />

1 2<br />

Label Type / function i<br />

A Carousel display 10.1<br />

B<br />

C<br />

D<br />

Overview of the integrated controls Control x.22<br />

A B D<br />

OPEN button (+)<br />

(e.g. to drive the door to<br />

the OPEN position or to increase<br />

parameters when programming)<br />

CLOSE button (-)<br />

(e.g. to drive the door to<br />

the CLOSED position or to decrease<br />

parameters when programming)<br />

Button (P)<br />

(e.g. to switch to<br />

programming mode or<br />

to save parameters)<br />

P<br />

C<br />

-<br />

-<br />

-<br />

7.2 Express programming<br />

7.2.1 General notes on express programming<br />

Advice:<br />

For proper initial operation of the operator<br />

system, the express programming procedure<br />

must be carried out. This applies for initial<br />

operation and after a reset.<br />

The basic functions of the operator system are set during the<br />

express programming procedure.<br />

- Door OPEN position<br />

- Door CLOSED position<br />

- Remote control (if installed)<br />

The programming procedure is a consecutive process. It is essential<br />

that this procedure be carried out.<br />

Advice:<br />

- During the programming of the OPEN and<br />

CLOSED door positions, the hollow shaft must<br />

rotate around 360° at least once in order for a<br />

reference point to be programmed.<br />

- If the door starts to move towards the CLO-<br />

SED position when the (+) button is pressed,<br />

the express programming procedure must be<br />

aborted and the rotational direction be<br />

changed first.<br />

The controls are programmed using the plus (+), minus (-) and<br />

(P) buttons.<br />

If no buttons are pressed within 120 seconds while in programming<br />

mode, the controls revert to operating mode.<br />

A corresponding message is displayed.<br />

Reference:<br />

The messages are explained in Section 10.<br />

14 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)<br />

i<br />

7.2.2 Programming buttons<br />

i<br />

Reference:<br />

Changing the rotational direction is described<br />

in Section 7.3.<br />

Starting the express programming (integrated controls)<br />

• Carry out the express programming according to the following<br />

procedure.<br />

Advice:<br />

The express programming can be exited at any<br />

time by pressing the P button 3 times.


7. Initial operation<br />

7.2.3 Express programming sequence<br />

Operating<br />

mode<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

8.<br />

9.<br />

10.<br />

1x >2s


7. Initial operation<br />

7.3 Changing the rotational direction<br />

7.3 / 1<br />

i<br />

Caution!<br />

Danger of electric shock:<br />

Before cabling works commence, a check must<br />

be carried out to ensure that the cables are at<br />

zero voltage.<br />

Measures must be taken to ensure that the<br />

cables remain dead for the duration of the<br />

works (e.g. prevent the power supply from<br />

being switched back on).<br />

Attention!<br />

- To ensure that the drive system operates<br />

correctly, a reset must be carried out on the<br />

operating controls after changing the<br />

rotational direction (only required if the door<br />

positions have already been programmed).<br />

- Before the OPEN and CLOSED door positions<br />

have been set, the door can be moved<br />

electrically beyond this door position, which<br />

could lead to the door being damaged.<br />

Reference:<br />

- The connection of the mains supply is<br />

described in Section 6.5.<br />

- The reset of the operating controls is<br />

described in Section 8.3 / level 1 / menu 8.<br />

- The express programming is described in<br />

Section 7.2.3.<br />

XM70<br />

• At the motor unit connection (XM70), swap the brown and the<br />

green leads over.<br />

• Carry out a reset of the controls.<br />

• Carry out express programming again.<br />

7.4 Function test<br />

16 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

Check:<br />

After express programming and after making<br />

changes to the programming menu, the<br />

following learning runs and checks must be<br />

carried out.<br />

The operator system determines the maximum required driving<br />

power during the first two runs after setting the end positions of<br />

the door.<br />

• Operate the operator system (with the door coupled) to drive<br />

the door once from the CLOSED position to the OPEN position<br />

and back to the CLOSED position without interruption.<br />

During this learning run, the operator system determines the<br />

maximum push and pull forces and<br />

the reserve power required to move the door.<br />

Test:<br />

After pressing the (+) button:<br />

The door must open and travel to the saved<br />

OPEN end position.<br />

After pressing the (–) button:<br />

The door must close and travel to the saved<br />

CLOSED end position.<br />

After pressing the hand transmitter button:<br />

The operator system must move the door in<br />

either the “OPEN” or “CLOSE” direction.<br />

After pressing the hand transmitter button<br />

while the operator system is running:<br />

The operator system must stop.<br />

When the button is pressed again,<br />

the operator system moves in the opposite<br />

direction.


7. Initial operation<br />

Door sensors<br />

• Activate each of the door sensors in turn.<br />

Signalling device<br />

• Check that the signalling device functions properly.<br />

Emergency operation<br />

i<br />

Check:<br />

Check the door sensors according to the corresponding<br />

operating instructions. LED 1 lights up<br />

when a safety device is activated.<br />

Reference:<br />

The function of the emergency operation<br />

equipment is described in Section 9.<br />

• Check that the emergency operation equipment functions<br />

properly.<br />

Photocell in the door frame area<br />

• Activate each of the photocells in turn.<br />

Advice:<br />

- The photocell connected in the door frame<br />

area must function above the position in<br />

which it is installed. The function below the<br />

installation position is suppressed by the<br />

control.<br />

- If several photocells are connected, all photocells<br />

react analogue with any photocell in the<br />

door frame area.<br />

Photocell<br />

• Activate each of the photocells in turn.<br />

• Check all photocells that are connected directly before the<br />

CLOSED door position.<br />

Automatic cut-out<br />

Caution!<br />

The automatic cut-out must be correctly programmed<br />

for the CLOSE and OPEN directions<br />

to prevent damage to persons or property.<br />

Automatic cut-out, OPENING<br />

For drive systems where the door has openings in the door wing<br />

(diameter of opening > 50 mm):<br />

• Apply a load of 20 kg to the middle of the lower edge of the<br />

door whilst the door is running.<br />

The door must stop immediately.<br />

Automatic cut-out, CLOSING<br />

• Place a 50 mm high obstacle on the ground.<br />

• Drive the door towards the obstacle.<br />

The operator system must stop and reverse when it hits<br />

the obstacle.<br />

Advice:<br />

The parameter settings are still saved if the<br />

power supply is disconnected.<br />

Only a reset causes the driving power settings<br />

for the OPEN and CLOSE directions to revert to<br />

the factory settings.<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 17


8. Extended operator functions<br />

8.1 Programming structure for extended operator functions<br />

(Example for Level 2, Menu 2)<br />

Operating<br />

mode<br />

(integrated<br />

controls)<br />

> 10 sec.<br />

+<br />

+<br />

+<br />

+<br />

+<br />

+<br />

+<br />

Levels<br />

-<br />

+<br />

Menu<br />

Parameter<br />

Level 4 Menu 3 Higher value<br />

Level 3<br />

Level 2<br />

Level 1<br />

-<br />

-<br />

-<br />

-<br />

Levels-Exit<br />

Level 8<br />

-<br />

-<br />

+<br />

+<br />

+<br />

End<br />

programming<br />

18 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)<br />

-<br />

-<br />

-<br />

-<br />

Menu-Exit<br />

(Level 2)<br />

-<br />

+<br />

+<br />

Menu 2<br />

Menu 1<br />

Menu 8<br />

-<br />

+<br />

+<br />

+<br />

+<br />

-<br />

-<br />

Parameter<br />

-<br />

Lower value<br />

-<br />

> 5 sec.<br />

> 5 sec.<br />

> 5 sec.


8. Extended operator functions<br />

8.2 General overview of the programmable functions<br />

Level 1 – Basic functions<br />

Level 2 – Operator settings<br />

Level 3 – Automatic closing timer<br />

Level 4 – Remote programming<br />

Level 5 – Special function<br />

Level 6 - Variable speed<br />

Level 7 - Servicing and maintenance<br />

Level 8 – System settings<br />

Level Menu Factory default setting<br />

Menu 3: Intermediate position OPEN –<br />

Menu 4: Intermediate position CLOSE –<br />

Menu 7: Relay output Signal light<br />

Menu 8: RESET No reset<br />

Menu 1: Required driving power OPEN Setting 8<br />

Menu 2: Required driving power CLOSE Setting 8<br />

Menu 3: Automatic cut-out OPEN Setting 8<br />

Menu 4: Automatic cut-out CLOSE Setting 8<br />

Menu 1: Automatic closing timer Deactivated<br />

Menu 3: Door open duration 2 seconds<br />

Menu 4: Warning time 1 seconds<br />

Menu 5: Start-up warning 0 seconds<br />

Menu 7: Signal light<br />

Door movement /<br />

Warning: flashes<br />

Door stoppage: off<br />

Menu 2: Intermediate position OPEN –<br />

Menu 3: Intermediate position CLOSE –<br />

Menu 4: OPEN –<br />

Menu 5: CLOSE –<br />

Menu 8: Relay output –<br />

Menu 1: Programmable impulse input Impulse<br />

Menu 4: Relay output 180 seconds<br />

Menu 1: Speed OPEN Setting 16<br />

Menu 2: Soft run speed OPEN Setting 7<br />

Menu 3: Soft run position OPEN –<br />

Menu 4: Speed CLOSE Setting 16<br />

Menu 5: Smart run speed CLOSE Setting 16<br />

Menu 6: Soft run speed CLOSE Setting 7<br />

Menu 7: Smart run position CLOSE –<br />

Menu 8: Soft run position CLOSE –<br />

Menu 1: Door cycle counter –<br />

Menu 2: Maintenance counter –<br />

Menu 3: Set the maintenance interval OFF<br />

Menu 8: Reset servicing and maintenance No reset<br />

Menu 1: Photocell Operation without photocell<br />

Menu 2: Closing edge safety device<br />

Door reverses a little<br />

(OPEN/CLOSE)<br />

Menu 3: Automatic cut-out<br />

Door stops (OPEN)<br />

Door reverses a little (CLOSE)<br />

Menu 4: Operating modes Press-and-release (OPEN/CLOSE)<br />

Menu 5: Function of the direction command transmitters Not active<br />

Menu 6: Function of the impulse command transmitters<br />

STOP only, then standard<br />

sequence<br />

Legend:<br />

LED off<br />

LED on<br />

LED flashes slowly<br />

LED pulses<br />

LED flashes quickly<br />

Factory default setting<br />

Not possible –<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 19


8. Extended operator functions<br />

8.3 General overview of the programmable functions<br />

Level 1 – Basic functions<br />

i<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 3: Intermediate position OPEN<br />

Menu 4: Intermediate position CLOSE<br />

Menu 7: Relay output<br />

Menu 8: RESET<br />

Caution!<br />

Important factory default settings can be changed using the extended functions.<br />

All the parameters must be set correctly to avoid damage to persons or property.<br />

Set using the (+ / OPEN) and (- / CLOSE) buttons<br />

“Intermediate position OPEN” – closing function is possible with automatic closing timer<br />

Set using the (+ / OPEN) and (- / CLOSE) buttons<br />

A7 B7 C7 D7 E7 F7 G7 H7 I7 J7 K7 L7 – – – –<br />

A8 B8 C8 D8 E8 F8 G8 – – – – – – – – –<br />

Attention!<br />

After a reset, all the parameters revert to the factory settings.<br />

In order to ensure that the controls operate properly:<br />

- all the required functions must be re-programmed,<br />

- the remote control unit must be re-programmed,<br />

- the drive system must be driven once to the OPEN and CLOSED door positions.<br />

Advice:<br />

- Only the intermediate position that was programmed last can be used.<br />

- If an automatic closing timer is activated (Level 3 / Menu 1), the relay output (Level 1 / Menu 7) cannot be programmed.<br />

Reference:<br />

If changes are made in Menus 3 and 4 in Level 1, a new performance check must be carried out (Section 7.4).<br />

20 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


8. Extended operator functions<br />

Menu 7: Relay output<br />

Menu 8: Reset<br />

Setting Function Explanation / Advice i<br />

A7 Signal light Function<br />

Level 3 /<br />

Menu 7<br />

B7 Door position: OPEN - -<br />

C7 Door position: CLOSED - -<br />

D7 Intermediate OPEN position - -<br />

E7 Intermediate CLOSED position - -<br />

F7 Operator system starts running Wiping impulse 1 second -<br />

G7 Malfunction - -<br />

H7 Lighting Lighting duration<br />

Level 5 /<br />

Menu 4<br />

I7 Automatic locking release Operator system is running -<br />

J7 Lock release<br />

Operator system starts running /<br />

wiping impulse 3 seconds<br />

-<br />

K7 Push-open security device - -<br />

L7 Radio remote control Relay switches for the duration of the impulse -<br />

Setting Function Explanation / Advice i<br />

A8 No reset Unmodified -<br />

B8 Reset control unit * Factory default setting -<br />

C8 Reset remote control Telegrams are cleared -<br />

D8 Reset extension automatic closing timer Level 3, Menu 1-7 -<br />

E8 Reset extended operator functions only<br />

except door OPEN/CLOSED positions and<br />

remote control impulse<br />

-<br />

F8 Reset safety devices Photocell -<br />

G8 Reset bus modules The connected bus modules are learned -<br />

* All connected and operational safety devices are recognised automatically after resetting.<br />

Advice:<br />

Depending on the type of reset, this can take up to 30 seconds.<br />

Legend:<br />

LED off<br />

LED on<br />

LED flashes slowly<br />

LED pulses<br />

LED flashes quickly<br />

Factory default setting<br />

Not possible –<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 21


8. Extended operator functions<br />

Level 2 – Operator settings<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 1: Required driving power OPEN (sensitivity in increments*)<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 2: Required driving power CLOSE (sensitivity in increments*)<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 3: Automatic cut-out OPEN (sensitivity in increments**)<br />

OFF 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 4: Automatic cut-out CLOSE (sensitivity in increments**)<br />

OFF 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

* The higher the setting, the higher the driving power.<br />

** The lower the setting, the more sensitive the automatic cut-out.<br />

Level 3 - Automatic closing timer<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 1: Automatic closing timer<br />

A1 B1 C1 D1 E1 F1 G1 H1 – – – – – – – –<br />

Menu 3: Door open duration (in seconds)<br />

2 5 10 15 20 25 30 35 40 50 80 100 120 150 180 255<br />

Menu 4: Warning time (in seconds)<br />

1 2 5 10 15 20 25 30 35 40 45 50 55 60 65 70<br />

Menu 5: Start-up warning (in seconds)<br />

0 1 2 3 4 5 6 7 – – – – – – – –<br />

Menu 7: Signal light<br />

Caution!<br />

After increasing the automatic cut-out increments (Menu 3 and 4):<br />

To exclude any risk of injury, the tests specified in EN 12453 and EN 12445 for validating the correct limitation of force<br />

must be performed.<br />

A7 B7 C7 D7 E7 F7 – – – – – – – – – –<br />

Advice:<br />

- The automatic closing timer can only be programmed if a photocell barrier is connected.<br />

- The functions in Menu 1 can be altered as desired via the time settings in Menus 3 and 4.<br />

22 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


8. Extended operator functions<br />

Menu 1: Automatic closing timer<br />

Setting<br />

Menu 7: Signal light<br />

Level 4 – Remote programming<br />

Door open<br />

duration<br />

(seconds)<br />

Warning time<br />

(seconds)<br />

Automatic<br />

closing timer<br />

other functions<br />

A1 - - deactivated -<br />

B1 15 5 activated<br />

C1 30 5 activated<br />

D1 60 8 activated<br />

E1 15 5 activated<br />

F1 30 5 activated<br />

G1 60 8 activated<br />

H1 unlimited 3 activated<br />

Extension of door OPEN time only through impulse signal<br />

(button, hand transmitter)<br />

Interruption of the door open duration after the photocell<br />

barrier has been driven past<br />

Closes after the photocell barrier has been driven past /<br />

closing prevention<br />

Advice:<br />

Without a connected photocell or closing prevention device, only parameter A1 can be adjusted.<br />

Setting Door movement / Warning Door stoppage<br />

Menu 2: Intermediate OPEN position<br />

Menu 3: Intermediate CLOSE position<br />

Menu 4: OPEN<br />

Menu 5: CLOSE<br />

A7 flashing OFF (Electricity saving)<br />

B7 lighting OFF (Electricity saving)<br />

C7 flashing flashing<br />

D7 lighting lighting<br />

E7 flashing lighting<br />

F7 lighting flashing<br />

i<br />

Menu 8: Relay output (Level 1, Menu 7, L7)<br />

i<br />

Reference:<br />

The signal light connection can be adjusted in level 1, menu 7.<br />

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly<br />

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly<br />

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly<br />

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly<br />

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly<br />

Reference:<br />

To avoid malfunctions, it is not permissible to programme more than one radio signal for each position.<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 23


8. Extended operator functions<br />

Level 5 – Special function<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 1: Programmable impulse input (Terminal 1/2)<br />

A1 B1 C1 D1 E1 F1 – – – – – – – – – –<br />

Menu 4: Lighting duration (in seconds)<br />

2 5 10 15 20 25 30 35 40 50 80 100 120 150 180 255<br />

Menu 1: Programmable impulse input<br />

Setting Function Explanation / Advice<br />

A1 Impulse Normally open contact only<br />

B1 Closing prevention device Normally open contact only<br />

C1 Stops and reverses Only in CLOSING direction – normally closed contact only<br />

D1 Stops and reverses Only in CLOSING direction – normally open contact only<br />

E1 Impulse OPEN Induction loop - normally open contact only<br />

F1 Stop (normally closed contact only) Operator system stops<br />

i<br />

Advice:<br />

Stage C1 can only be used if no further MS bus modules with a programmable impulse input are<br />

connected (e.g. external control).<br />

Reference:<br />

- The programming of the special function is dependent on terminal XB02.<br />

Terminal XB02 is described in Section 6.5.<br />

- The lighting duration programmed is only active when the relay output (Level 1 / Menu 7) is<br />

programmed for lighting.<br />

24 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


8. Extended operator functions<br />

Level 6 - Variable speed<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 1: Speed OPEN (in increments)<br />

– – – – – – 7 8 9 10 11 12 13 14 15 16<br />

Menu 2: Soft run speed OPEN (in increments)<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 3: Soft run position OPEN<br />

Menu 4: Speed CLOSE (in increments)<br />

Set using the (+ / OPEN) and (- / CLOSE) buttons<br />

– – – – – – 7 8 9 10 11 12 13 14 15 16<br />

Menu 5: Smart run speed, CLOSE (in increments)<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 6: Soft run speed CLOSE (in increments)<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 7: Smart run position, CLOSE<br />

Menu 8: Soft run position CLOSED<br />

i<br />

Set using the (+ / OPEN) and (- / CLOSE) buttons<br />

Set using the (+ / OPEN) and (- / CLOSE) buttons<br />

Reference:<br />

If changes are made in Menus 1, 2, 3, 4, 6 and 8 in Level 6, a new performance check must be carried out (Section 7.4).<br />

Legend:<br />

LED off<br />

LED on<br />

LED flashes slowly<br />

LED pulses<br />

LED flashes quickly<br />

Factory default setting<br />

Not possible –<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 25


8. Extended operator functions<br />

Level 7 - Servicing and maintenance<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 1: Door cycle counter<br />

A1 B1 C1 D1 E1 – – – – – – – – – – –<br />

Menu 2: Maintenance counter<br />

A2 B2 C2 D2 E2 – – – – – – – – – – –<br />

Menu 3: Set the maintenance interval<br />

A3 B3 C3 D3 E3 F3 G3 H3 I3 J3 K3 L3 M3 N3 O3 P3<br />

Menu 8: Reset servicing and maintenance<br />

A8 B8 – – – – – – – – – – – – – –<br />

Portrayal of the number of operations:<br />

0 1 2 3 4 5 6 7 8 9<br />

Menu 1: Door cycle counter<br />

The door cycle counter of the controls displays the number of cycles here as a five-digit number (up to 99,999).<br />

The display function is illustrated in the flow chart below.<br />

The number of operations is shown as 1s, 10s, 100s, etc.<br />

Pressing the (+) or (-) button displays the next or the previous digit of the number of operations.<br />

A1 Door cycle counter – number of tens of thousands<br />

B1 Door cycle counter – number of thousands<br />

C1 Door cycle counter – number of hundreds<br />

D1 Door cycle counter – number of tens<br />

E1 Door cycle counter – number of units<br />

Menu 2: Maintenance counter<br />

The maintenance counter of the controls displays the number of operations here as a five-digit number (up to 99,999).<br />

The display function is illustrated in the flow chart below.<br />

The number of operations still required is shown as 1s, 10s, 100s, etc.<br />

The digits are displayed as described for Menu 1.<br />

A2 Maintenance counter – number of tens of thousands<br />

B2 Maintenance counter – number of thousands<br />

C2 Maintenance counter – number of hundreds<br />

D2 Maintenance counter – number of tens<br />

E2 Maintenance counter – number of units<br />

26 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


8. Extended operator functions<br />

Menu 3 Set the maintenance interval<br />

The number of door operations after which the controls indicate that maintenance is required can be programmed here.<br />

A3 Maintenance interval: OFF<br />

B3 Maintenance interval: every 1,000 door operations<br />

C3 Maintenance interval: every 2,000 door operations<br />

D3 Maintenance interval: every 3,000 door operations<br />

E3 Maintenance interval: every 4,000 door operations<br />

F3 Maintenance interval: every 5,000 door operations<br />

G3 Maintenance interval: every 6,000 door operations<br />

H3 Maintenance interval: every 7,000 door operations<br />

Menu 8: Reset servicing and maintenance<br />

The fault memory for servicing, diagnostics and maintenance works can be reset here.<br />

A8 No reset B8 Reset fault memory<br />

I3 Maintenance interval: every 8,000 door operations<br />

J3 Maintenance interval: every 9,000 door operations<br />

K3 Maintenance interval: every 10,000 door operations<br />

L3 Maintenance interval: every 15,000 door operations<br />

M3 Maintenance interval: every 20,000 door operations<br />

N3 Maintenance interval: every 30,000 door operations<br />

O3 Maintenance interval: every 40,000 door operations<br />

P3 Maintenance interval: every 50,000 door operations<br />

Legend:<br />

LED off<br />

LED on<br />

LED flashes slowly<br />

LED pulses<br />

LED flashes quickly<br />

Factory default setting<br />

Not possible –<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 27


8. Extended operator functions<br />

Level 8 – System settings<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Menu 1: Photocell<br />

A1 B1 C1 – – – – – – – – – – – – –<br />

Menu 2: Closing edge safety device<br />

A2 B2 C2 D2 E2 F2 G2 H2 – – – – – – – –<br />

Menu 3: Automatic cut-out<br />

A3 B3 C3 D3 – – – – – – – – – – – –<br />

Menu 4: Operating modes<br />

A4 B4 C4 D4 – – – – – – – – – – – –<br />

Menu 5: Function of the direction command transmitters<br />

A5 B5 – – – – – – – – – – – – – –<br />

Menu 6: Function of the impulse command transmitters<br />

A6 B6 – – – – – – – – – – – – – –<br />

Menu 1: Photocell<br />

Setting<br />

Photocell<br />

(Connection XB02 - terminal 70/71)<br />

Door movement, CLOSE<br />

External photocell<br />

(Connection XB02 - terminal 70/71)<br />

Door movement, CLOSE<br />

A1 Operation without photocell<br />

B1 Door reverses completely 2<br />

Not active<br />

C1 Not active Door reverses completely 2<br />

i<br />

Attention!<br />

If a photocell is connected, it is automatically recognised by the controls after MAINS ON.<br />

The photocell can be reprogrammed later.<br />

Advice:<br />

Photocells and closing edge safety devices that are not required must be disconnected, or the controls<br />

will recognise them.<br />

Reference:<br />

Terminal XB02 is described in Section 6.5.<br />

Legend:<br />

LED off<br />

LED on<br />

LED flashes slowly<br />

LED pulses<br />

LED flashes quickly<br />

Factory default setting<br />

Not possible –<br />

28 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


8. Extended operator functions<br />

Menu 2: Closing safety edge device<br />

Menu 3: Automatic cut-out<br />

Menu 4: Operating modes<br />

Door movement, OPEN<br />

(only possible with extension module)<br />

Setting Door movement, OPEN Door movement, CLOSE<br />

A3 Door stops Door reverses a little 1<br />

B3 Door reverses a little 1<br />

Door reverses a little 1<br />

C3 Door stops Door reverses completely 2<br />

D3 Door reverses completely 2<br />

Door reverses completely 2<br />

1 Door reverses a little: The drive system moves the door a short distance in the opposite direction in order<br />

to free an obstacle.<br />

2 Door reverses completely: The drive system moves the door to the opposite end position.<br />

OPEN CLOSE<br />

A4 Press and hold Press and hold<br />

B4 Automatic closing Press and hold<br />

C4 Press and hold Automatic closing<br />

D4 Automatic closing Automatic closing<br />

Menu 5: Function of the direction command transmitter<br />

A5 Not active<br />

B5 STOP only<br />

Menu 6: Function of the impulse command transmitter<br />

A6 Not active<br />

Direction command transmitters Explanations<br />

The direction command transmitters only give a<br />

command when the door is stationary.<br />

A moving door is stopped by every direction command<br />

transmitter.<br />

Impulse command transmitters Explanations<br />

B6 STOP only, then standard sequence<br />

Door movement, CLOSE<br />

A2 Door reverses a little 1<br />

Door reverses a little 1<br />

B2 Door reverses a little 1<br />

Door reverses completely 2<br />

C2 Door reverses completely 2<br />

Door reverses a little 1<br />

D2 Door reverses completely 2<br />

Door reverses completely 2<br />

E2 Door reverses slightly1 with airswitch testing Door reverses slightly1 with airswitch testing<br />

F2 Door reverses slightly1 with airswitch testing Door reverses fully2 with airswitch testing<br />

G2 Door reverses fully2 with airswitch testing Door reverses slightly1 with airswitch testing<br />

H2 Door reverses fully2 with airswitch testing Door reverses fully2 with airswitch testing<br />

The impulse command transmitters only give a<br />

command when the door is stationary.<br />

A moving door is stopped by every impulse command<br />

transmitter. The next command starts the drive system<br />

running in the opposite direction<br />

(OPEN - STOP - CLOSE - STOP - OPEN).<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 29


9. Operation<br />

9.1 Standard operation<br />

Drive the door in the OPEN direction<br />

9.1 / 1<br />

• Press the OPEN button on the control unit.<br />

The door stops automatically when it reaches the “door OPEN”<br />

position.<br />

Drive the door in the CLOSE direction<br />

9.1 / 2<br />

Advice:<br />

The operator system moves the door in pressand-release<br />

mode.<br />

• Press the CLOSE button on the control unit.<br />

The door stops automatically when it reaches the “door CLOSED”<br />

position.<br />

9.2 Emergency operation<br />

Operator system with quick release system<br />

In order to move the door manually, the drive unit can be<br />

disengaged from the spring shaft.<br />

Disengaging the motor unit<br />

Engaging the motor unit<br />

• Pull down on the green release cable handle.<br />

• Lock the door with gentle UP and DOWN movements.<br />

The door can now be opened and closed electrically.<br />

30 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)<br />

9.2 / 1<br />

Attention!<br />

To avoid damaging the door,<br />

- the door must only be released and locked<br />

when closed,<br />

- any existing door locking devices must be<br />

disabled before emergency operation.<br />

• Pull down on the red release cable handle.<br />

Move the door<br />

• Release the door with gentle UP and DOWN movements.<br />

The door can now be moved manually towards the OPEN or<br />

CLOSED position.<br />

Advice:<br />

To ensure correct operation, the hollow shaft<br />

must rotate around 36O° at least once after<br />

locking.


10. Messages<br />

10.1 Overview of the display functions<br />

LED displays in operating mode<br />

Status of safety devices<br />

Door in door position: OPEN<br />

The door is moving in the OPEN direction.<br />

Intermediate OPEN position<br />

Intermediate CLOSE position<br />

Door is at intermediate position<br />

Door in door position: CLOSED<br />

The door is moving in the CLOSE direction.<br />

Reference point (flashes as the reference point is<br />

passed)<br />

Maintenance<br />

Safety circuit, motor unit<br />

Command unit activated<br />

Remote control activated<br />

Ready for operation<br />

Example:<br />

The door is at the OPEN position.<br />

It starts to move towards the CLOSED position as<br />

soon as the warning period/start-up warning<br />

expires.<br />

10.2 Status messages<br />

In addition to messages regarding the door position, status<br />

messages give information regarding the status of the operator<br />

system during operation.<br />

Safety elements:<br />

During operation, LED 1 serves as a status indicator<br />

for the safety elements connected (closing edge safety<br />

device, photocell).<br />

If the safety element in question is triggered, LED 1<br />

lights up whilst it is activated.<br />

Control elements / remote controls:<br />

During operation and when carrying out component<br />

tests, LED 7 serves as a status indicator for the control<br />

elements connected (OPEN, CLOSE, STOP, half OPEN,<br />

etc.).<br />

If the control element in question is triggered, LED 7<br />

lights up whilst it is activated.<br />

If a remote signal is received, LED 7 flashes quickly.<br />

Legend:<br />

LED off<br />

LED on<br />

LED flashes slowly<br />

LED pulses<br />

LED flashes quickly<br />

Factory default setting<br />

Not possible –<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 31


10. Messages<br />

10.3 Fault messages<br />

Malfunctions in the system are indicated by a corresponding<br />

message number.<br />

The controls switch to message mode.<br />

1.<br />

2.<br />

3.<br />

4.<br />

Message number is displayed for approx.<br />

3 seconds (example: Message 15).<br />

Pause between messages for<br />

approx. 1 second.<br />

Operating mode is displayed for approx.<br />

3 seconds (example: operating voltage).<br />

Pause between messages for<br />

approx. 1 second.<br />

5. Messages 1 to 4 are repeated.<br />

Advice:<br />

- The controls show the message numbers via<br />

one or more rhythmically flashing LEDs.<br />

The message number is found by adding<br />

together the numbers next to the flashing<br />

LEDs.<br />

- During programming, all status messages and<br />

other messages are suppressed. The messages<br />

in programming mode are never ambiguous.<br />

The message numbers serve two purposes:<br />

1. They indicate why the controls were unable to carry out<br />

the drive command given.<br />

2. They indicate which components are faulty.<br />

This facilitates better and faster service on site, and only<br />

the control components identified as being faulty need be<br />

replaced.<br />

The controls remain in message mode until they switch to operating<br />

mode or diagnostic mode.<br />

Switching to operating mode<br />

The controls switch to operating mode as soon as they receive a<br />

movement impulse.<br />

Switching to diagnostic mode (integrated controls)<br />

The controls can be switched to diagnostic mode from either<br />

message mode or operating mode.<br />

Before switching to diagnostic mode, the key switch must be in<br />

position “1”.<br />

• Press the STOP button and keep it pressed.<br />

• Switch the key switch from position “1” to position “2” within<br />

4 seconds and then release the STOP button.<br />

The controls switch to diagnostic mode.<br />

Button functions in diagnostic mode<br />

(+ / OPEN) button The current fault is always shown<br />

when the (+) button is pressed.<br />

(- / CLOSE) button When the (-) button is pressed, up to<br />

5 faults from the fault memory are<br />

shown in succession.<br />

(P / STOP) button Pressing the (P) button ends the<br />

diagnostic mode.<br />

The carousel display runs backwards.<br />

The controls return to operating<br />

mode.<br />

Legend:<br />

LED off<br />

LED on<br />

LED flashes slowly<br />

LED pulses<br />

LED flashes quickly<br />

Factory default setting<br />

Not possible –<br />

32 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


10. Messages<br />

10.4 Rectifying faults<br />

Malfunctions without error messages<br />

Error Cause Solution<br />

LED 8 does not light up. - No voltage. - Check that the mains power supply is operational.<br />

- Check the connection to the mains power supply.<br />

Malfunctions with error messages<br />

- Thermal overload protection in power<br />

transformer was activated.<br />

Error Cause Solution<br />

Message 1 - Extended message (can only be read<br />

with <strong>Marantec</strong> Diagnostic System).<br />

- Allow the power transformer to cool down.<br />

- Defective control unit. - Have the operator system checked.<br />

No reaction on impulse. - The connection terminals for the<br />

“impulse” button were by-passed, e.g.<br />

due to a short-circuit or flattened<br />

terminals.<br />

No reaction on impulse from<br />

hand transmitter.<br />

Operator reverses when the door<br />

frame photocell is interrupted.<br />

End positions are not reached<br />

correctly.<br />

No reaction to impulse signal.<br />

Door moves towards CLOSED<br />

position in deadman operation<br />

only (message number 1 is displayed).<br />

- Try temporarily disconnecting any key switches or interior push<br />

buttons that are connected to the control unit (Section 6.5):<br />

Remove the cable from socket XB02 or insert the shorting plug in<br />

XB10 and look for cabling errors.<br />

- Module antenna is not plugged in. - Connect the module antenna to the control unit.<br />

- The hand transmitter coding does not<br />

correspond to the receiver coding.<br />

- Activate hand transmitter again.<br />

- Hand transmitter battery is empty. - Insert new battery.<br />

- Defective hand transmitter, control unit<br />

electronics or module antenna.<br />

- Programming was not carried out<br />

correctly.<br />

- Have all 3 components checked.<br />

- Carry out a reset of the safety devices<br />

(Section 8.4, / Level 1 / Menu F8),<br />

carry out express programming again (Section 7.2).<br />

- The door was not moved electrically. - The hollow shaft must rotate around 360° at least once in order for<br />

the reference point to be passed over.<br />

- Electronic broken cable detection device<br />

has been triggered.<br />

- Check the path of the door and ensure that the door moves easily.<br />

- Have the automatic cut-out facility checked by an expert<br />

(Section 8.3 / Level 2 / Menu 3+4).<br />

- Repair door.<br />

- Have the control unit checked.<br />

Message 7 - If no buttons are pressed within 120 seconds, the programming mode terminates automatically.<br />

- OPEN and CLOSED door positions programmed without passing the reference point.<br />

Message 8 - Reference point button defective. - Have the operator system checked.<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 33


10. Messages<br />

Error Cause Solution<br />

Message 9 - No speed sensor impulses,<br />

drive system is blocked.<br />

Message 10 - Door movement too stiff.<br />

- Door blocked.<br />

- Maximum driving power setting is too<br />

low.<br />

- Have the operator system checked.<br />

- Ensure that the door moves easily.<br />

- Have the max. driving power (Section 8.3 / Level 2 / Menu 1+2)<br />

checked by an expert.<br />

Message 11 - Excess travel stop. - Have the operator system checked.<br />

Message 12 - CESD test in OPEN direction not OK. - Check closing edge safety device.<br />

- Programme out the closing edge safety device if there is no CESD<br />

present (Section 8.3 / Level 8 / Menu 2).<br />

Message 13 - CESD test in CLOSED direction not OK. - Check closing edge safety device.<br />

- Programme out the closing edge safety device if there is no CESD<br />

present (Section 8.3 / Level 8 / Menu 2).<br />

Message 14 - No valid end positions available. - Carry out express programming again (Section 7.2).<br />

Message 15 - External photocell interrupted or<br />

defective.<br />

- Programmed for photocell, but no<br />

photocell is connected.<br />

Message 16 - Power sensor for the automatic<br />

cut-out is defective.<br />

Message 26 - Undervoltage, operator system<br />

overloaded at maximum power setting,<br />

16.<br />

Message 28 - Door movement too stiff or irregular.<br />

- Door blocked.<br />

- Automatic cut-out is set to be too<br />

sensitive.<br />

- Cable torn or fallen off.<br />

- Spring broken.<br />

- Remove obstacle or have the photocell checked.<br />

- Deactivate or connect the photocell.<br />

- Have the motor unit checked.<br />

- Have the external power supply checked.<br />

- Check the path of the door and ensure that the door moves easily.<br />

- Have the automatic cut-out facility checked by an expert<br />

(Section 8.3 / Level 2 / Menu 3+4).<br />

- Repair door.<br />

Message 35 - Electronics are defective. - Have the operator system checked.<br />

Message 36 - Wire jumper removed, but stop button<br />

not connected.<br />

- Operator system disengaged.<br />

- Closed circuit interrupted.<br />

- Connect stop button to XB10 or insert shorting plug (Section 6.5).<br />

- Engage the operator system.<br />

34 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


11. Attachment<br />

11.1 Technical data <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong><br />

Mechanical data / Type 15/30<br />

Driving torque Nm 15<br />

Nominal RPM min -1 30<br />

Max. revolutions, driven shaft 15<br />

Emergency operation Quick release with pull cable<br />

Drive unit disengagement Quick release<br />

Sleeve shaft diameter mm Aluminium hollow shaft / tooth system in acc. with DIN Standard 548 - 42 x 1.25 x 30 x 32<br />

Electrical data / Type 15/30<br />

Mains voltage V 1N~ 230<br />

Rated frequency Hz 50<br />

Input current A 1,1<br />

Power consumption in operation kW 0,25<br />

Motor duty cycle (ED) % 25<br />

Power supply for external<br />

elements<br />

V 24 / 200 mA<br />

Protection category IP 20<br />

Protection class I<br />

Physical and ambient data / Type 15/30<br />

Dimensions mm 119 x 420 x 261<br />

Weight kg 6.70<br />

Temperature range C˚ -20 to +60<br />

Mounting versions Push-on or flange mounting<br />

Legend:<br />

LED off<br />

LED on<br />

LED flashes slowly<br />

LED pulses<br />

LED flashes quickly<br />

Factory default setting<br />

Not possible –<br />

Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 35


11. Attachment<br />

11.2 Manufacturer’s Declaration 11.3 EC Declaration of Conformity<br />

We hereby declare that the product sold by us and mentioned<br />

below corresponds in its design, construction and version to the<br />

relevant and basic health and safety requirements of the following<br />

EC regulations: EMC Directive, Machinery Directive and Low<br />

Voltage Directive.<br />

On request of the authorized inspection authorities,<br />

the documentation is available as hardcopy.<br />

Product changes made without our consent will render this<br />

Declaration void.<br />

Product: Door operator for industrial use <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong><br />

Relevant EC Regulations:<br />

- Machinery Directive 2006/42/EC<br />

EN 60204-1:2007<br />

EN ISO 12100-1:2003<br />

EN ISO 13849-1:2008<br />

Cat.2 / PLc for the functions of power limitation, end position<br />

detection and closing edge evaluation<br />

EN 61508:2001<br />

- Electromagnetic compatibility 2004/108/EC<br />

EN 55014-1<br />

EN 61000-3-2:2006 (2008)<br />

EN 61000-3-3:2009<br />

EN 61000-6-2:2006<br />

EN 61000-6-3:2007<br />

- Low Voltage Directive 2006/95/EC<br />

EN 60335-1:2002<br />

EN 60335-2-103:2004<br />

Scope of these installation and operating instructions:<br />

Date of manufacture 01.10.2010 - 30.09.2011<br />

01.10.2010 ppa. K. Goldstein<br />

Management<br />

Manufacturer and document management<br />

<strong>Marantec</strong> Antriebs- und Steuerungstechnik GmbH & Co. KG<br />

Remser Brook 11 · 33428 Marienfeld · Germany<br />

Fon. +49 (5247) 705-0<br />

We hereby declare that the product sold by us and mentioned<br />

below corresponds in its design, construction and version to the<br />

relevant and basic health and safety requirements of the following<br />

EC regulations: EMC Directive, Machinery Directive and Low<br />

Voltage Directive.<br />

Product changes made without our consent will render this<br />

Declaration void.<br />

Product:<br />

Relevant EC Regulations:<br />

- Machinery Directive 2006/42/EC<br />

EN 60204-1:2007<br />

EN ISO 12100-1:2003<br />

EN ISO 13849-1:2008<br />

EN 61508:2001<br />

- Electromagnetic compatibility 2004/108/EC<br />

EN 55014-1<br />

EN 61000-3-2:2006 (2008)<br />

EN 61000-3-3:2009<br />

EN 61000-6-2:2006<br />

EN 61000-6-3:2007<br />

- Low Voltage Directive 2006/95/EC<br />

EN 60335-1:2002<br />

EN 60335-2-103:2004<br />

Date / Signature<br />

36 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 37


38 Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400)


Manual for installation and operation, <strong>Dynamic</strong> <strong>vario</strong> <strong>DC</strong> GB (#96400) 39


English Original instructions, Copyright.<br />

No part of this manual may be reproduced without our prior consent.<br />

Subject to changes which are in the interest of technical improvements.<br />

96400<br />

Version: 01.2011<br />

#96400<br />

1 - GB 360319-M-0.5 - 0110

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