Band Resaw Series
Band Resaw Series
Band Resaw Series
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<strong>Band</strong> <strong>Resaw</strong> <strong>Series</strong><br />
A highly versatile band saw design<br />
for precise and economical production
Professional rip saws from the WEINIG GROUP –<br />
flexible, robust and extremely productive<br />
WACO band resaws from the WEINIG GROUP are sturdily built<br />
and you can count on them to satisfy high demands on saw cut and<br />
service life. Design and processing attest to experience and knowhow.<br />
The fast and simple measurement setting allows the highest level<br />
of flexibility and as a result satisfies the prerequisites for<br />
enormous productivity and cost effectiveness – always with<br />
outstanding results in workpiece quality.
WACO band resaws offer the optimum solution for every requirement: they perform as well in a small<br />
business as they do in plants for large-batch production, as well as a single saw as they do as a twin version<br />
for double cutting. From the entry model BKS through the high-performance saw BKL to the highspeed<br />
saw BKW that has a feed speed of up to 120m/min – every machine offers performance potential,<br />
quality and reliability.<br />
Further advantages stem from their ease of use and application-oriented software that caters for all the<br />
demands of daily use. Accessories, such as bevel-cut and automatic middle-cut devices increase the range<br />
of possibilities for use. On top of this, you will benefit from our strict quality standards and the service offered<br />
by the WEINIG GROUP, a world market leader..<br />
<strong>Band</strong> resaws with decisive competitive advantages<br />
• solid and robust construction<br />
• modular system (BKL and BKW) for<br />
single or twin saw<br />
• bevel-cut device<br />
(BKS, BKL and BKW)<br />
• excellent performance potential<br />
• easily adjustable and exchangeable<br />
saw blade guidance<br />
• frequency-controlled drive<br />
with low energy consumption<br />
• optimum solution for every<br />
requirement<br />
• simple, fast adjustment<br />
• easy to use<br />
• extremely safe to use<br />
• best integration into existing,<br />
productivity-enhancing WEINIG<br />
system solutions<br />
2 3<br />
The BKL and BKW models are available<br />
as single or twin band saws.
WACO BKS band resaw:<br />
Strong and versatile, even without our optional extras<br />
The BKS is a robust band resaw for<br />
car-pentry workshops and moulding manufacturers<br />
with high demands on saw<br />
cutand service life. The stable band guidan-ce<br />
guarantees large cutting heights<br />
and the wide saw blade ensures a high<br />
degree of dimensional accuracy and a<br />
long service life. The standard equipment<br />
includes the infinitely adjustable<br />
electronic feed up to 40m/min, the bevel-cut<br />
device for up to 45º and continuous<br />
dimensional accuracy thanks to<br />
hydraulic blade tensioning. The simple,<br />
fast setting of dimensions ensures highproductivity.<br />
As an option, we offer a<br />
The BKL reaches feed speeds of up to<br />
60m/min. The standard equipment includes:<br />
Control for bevel-cut adjustment<br />
up to 45º (single and twin version), automatic<br />
middle-cut device and serial cut<br />
device. A heavy, infinitely adjustable hydraulic<br />
feed unit allows perfect wood<br />
guidance. Precise dimensional accuracy<br />
is achieved by means of the smallest<br />
possible saw cut and hydraulic blade<br />
tensioning. The fast setting of dimensions<br />
increases productivity. The BKL is<br />
ideally suited to integration into fully or<br />
semiautomatic sawing lines.<br />
PLC control for programming the clokked<br />
setting of dimensions for<br />
serial cutting, and the setting of the saw<br />
blade speed for different wood types.<br />
WACO BKL band resaw:<br />
Bestseller in the high-performance range – single or twin
WACO BKW band resaw:<br />
The fastest – single or twin<br />
The BKW is - as a single or twin band<br />
saw - the high-speed band resaw with<br />
feed speeds of up to 120m/min. It specializes<br />
in large dimensions at high<br />
speed.<br />
Even the standard model has many<br />
features:<br />
• PLC control for the setting of dimensions<br />
during serial cutting • setting of the<br />
middle-cut device at the touch of a button<br />
• adjustable saw blade speed for<br />
different wood types • high cut height •<br />
perfect dimensional accuracy thanks to<br />
stable band guidance and high band<br />
tension • heavy, infinitely adjustable<br />
electronic feed unit – individual feed rol-<br />
4 5<br />
lers with pneumatic pressure – for precise<br />
wood guidance • simple, fast setting<br />
of dimensions for high productivity • effective<br />
saw blade/band wheel cleaning<br />
and lubrication for maximum safety<br />
and long service life.<br />
The BKW is optimally integrated<br />
into fully or semiautomatic sawing lines.<br />
It isavailable as a right- or left-hand<br />
(standard) band resaw.
WACO PLC control system:<br />
Set – save – recall<br />
Using WACO’s easy-to-use PLC<br />
control system, all important functions<br />
can be set, saved and recalled later.<br />
It is only in this way that you can safely<br />
store experience gained once and<br />
save yourself further test phases.<br />
Set and save the following with the<br />
intelligent PLC control system:<br />
• feed speed<br />
• saw blade speed<br />
• position of the feed rollers<br />
(saw dimensions)<br />
• fence side (only BKS series)<br />
• operating hours indicator<br />
• control for fixed dimensions or<br />
middle cut device (only BKL and<br />
BKW series)<br />
All saved settings can be recalled at any<br />
time. Oversight and transparency are<br />
further advantages!
Clever solution with a big effect:<br />
Bevel-cut device for maximum material yield<br />
The bevel-cut device that can be tilted<br />
to 45º increases the flexibility and<br />
application possibilities of the saw enormously.<br />
It is available as a tiltable fence<br />
side for the BKS. The heavy design for<br />
the BKL model is connected with the<br />
complete angling of the table and the<br />
feed unit. This allows the workpieces to<br />
be guided precisely and transported automatically.<br />
It furthermore leads to the<br />
highest level of accuracy, even at large<br />
dimensions and high feed speeds.<br />
Constructed for optimum material yield:<br />
Automatic middle-cut device<br />
The images show the twin version.<br />
The automatic middle-cut device in two<br />
design variants for the BKL and BKW<br />
product ranges:<br />
With a fixed stop that ensures that the<br />
workpieces on the right are cut exactly<br />
to size, while the workpiece on the left<br />
can be wider or narrower.<br />
6 7<br />
In the second version, both sides are distributed<br />
in such a way that the right and<br />
left workpieces are wider or narrower.<br />
Optimum material yield is achieved in<br />
this way.
Which band saw is the right one?<br />
Performance table cutting height/feed speed<br />
WACO’s band resaws generally offer<br />
enormous performance. What these<br />
saws can achieve individually is furthermore<br />
dependent on the cutting height.<br />
The table gives information about this<br />
and shows at a glance, which saw for<br />
which cutting height (in connection<br />
with the feed speed) is the right one for<br />
your needs.<br />
The integration into economical system<br />
solutions allows long-term performance<br />
at the highest level. We will show you<br />
how you can maximize the machine’s<br />
potential and achieve the highest<br />
throughput at the maximum wood<br />
yield.<br />
Feed (m/min)<br />
Automation example around a band resaw<br />
40 pieces per minute<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
BKW 120<br />
BKW 80<br />
BKL<br />
BKS<br />
25 50 75 100 125 150 175 200 225 250 275 300<br />
Cutting height (mm)<br />
80 m/min 20 pieces per minute
<strong>Band</strong> resaw overview table:<br />
Standard models and options<br />
The matrix shows the significant distinguishing characteristics of<br />
the individual models. Your WEINIG GROUP expert will gladly give<br />
you more detailed information tailored to your requirements.<br />
Feed speed (optional)<br />
Cutting height<br />
Twin system (twin band saw – Result: 3 parts)<br />
Distance between saw band and fence side<br />
Distance between saw and feed roller<br />
Saw motor (optional)<br />
Saw blade (length x width x thickness)<br />
Saw speed (optional)<br />
Saw wheel diameter<br />
Saw wheel width<br />
Feed motor<br />
Diameter of feed rollers<br />
Height of feed rollers<br />
Automatic PLC control system<br />
Motorized displacement of the fence side<br />
Motorized displacement of the feed roller<br />
Serial cutting function<br />
Laser light with width control on the feed roller<br />
Bevel-cut device 45º<br />
Automatic band lubrication<br />
Table height<br />
Necessary to be enclosed<br />
Weight (single version with one saw)<br />
Operation voltage<br />
BKS<br />
5 – 40 m/min<br />
370 mm<br />
––<br />
5 – 310 mm<br />
5 – 235 mm<br />
15 kW<br />
5.845 x 100 x 1 mm<br />
36 m/sec (30– 40 m/sec)<br />
915 mm<br />
90 mm<br />
1,1 kW<br />
200 mm<br />
2 x 50 mm<br />
––<br />
975 mm<br />
––<br />
2.000 kg<br />
400 V 50 Hz<br />
Subject to technical alterations. Statements and pictures in this brochure also contain optional equipment<br />
that is not included in the standard scope of delivery.<br />
Some protective covers were removed for photographing.<br />
BKL<br />
10 – 60 m/min<br />
300 mm<br />
5 – 235 mm<br />
5 – 235 mm<br />
22 kW (30 kW)<br />
6.335 x 110 x 1 mm<br />
38 m/sec (42 m/sec)<br />
1.080 mm<br />
100 mm<br />
5,5 kW (Hydraulik)<br />
155 mm<br />
240 mm<br />
––<br />
1.175 mm<br />
3.000 kg, 4.500 kg***<br />
400 V 50 Hz<br />
Standard<br />
BKW<br />
8 9<br />
10 – 80 (120) m/min<br />
300 mm<br />
5 – 250 mm<br />
5 – 250 mm<br />
45 kW (55 kW)<br />
7.800 x 150 x 1,2 mm<br />
42 m/sec*, 42–75 m/sec**<br />
1.250 mm<br />
150 mm<br />
2 x 2,2 kW<br />
180 mm<br />
195 mm<br />
––<br />
1.510 mm<br />
7.000 kg, 10.800 kg***<br />
400 V 50 Hz<br />
Optional<br />
* at a feed speed of up to 80m/min<br />
** at a feed speed of up to 120m/min<br />
*** weight as twin version with two saws
You can expect a lot from us:<br />
WEINIG GROUP – Your partner for the future<br />
You concentrate on your business and we take care of the rest!<br />
The WEINIG GROUP is not only the leading technology provider for<br />
the solid-wood processing industry and trades. From extensive services<br />
and system solutions to turnkey production facilities, the<br />
WEINIG GROUP is an all-round ideal partner, whenever flexible, profitable<br />
production is desired.<br />
Training<br />
We would like you to get the maximum<br />
benefit from your investment as quickly<br />
as possible. This is achieved using the<br />
proven WEINIG training concept.<br />
Effective training sessions led by experienced<br />
WEINIG experts make sure that<br />
you unlock the full potential of your machine<br />
in the shortest possible time.<br />
Kaizen<br />
The organization of production at<br />
WEINIG is organized logically and successfully<br />
according to the Kaizen method.<br />
In a continuous improvement process,<br />
quality and efficiency are optimized<br />
step by step. Take advantage of this for<br />
your business: We are happy to pass our<br />
many years of experience on to you in<br />
our seminars.<br />
The WEINIG ExpoCenters<br />
In our ExpoCenters we will demonstrate<br />
to you everything that cutting-edge<br />
technology can do for you. Here you<br />
can see our machines in action.<br />
Service<br />
With sites in all parts of the world and a<br />
large, mobile team of service technicians,<br />
we guarantee a worldwide service<br />
that is unique in the industry. Extremely<br />
fast delivery of spare parts to any location<br />
and contacts who also speak your<br />
language are part of our traditional customer<br />
orientation.
The WEINIG GROUP:<br />
We seamlessly join all the components<br />
of solid-wood processing together<br />
Right up to turnkey<br />
production systems<br />
Building innovative machines is one<br />
thing, offering system solutions is another.<br />
More and more often our customers<br />
want the complete factory. This is<br />
a case for our team at WEINIG<br />
CONCEPT. This is where the expertise of<br />
the WEINIG GROUP combines in a<br />
special way. From planning to ready-to-<br />
use production system, our professionals<br />
take care of everything, worldwide<br />
and taking complete responsibility. For<br />
you.<br />
A strong team<br />
Every member of the WEINIG GROUP is<br />
a leader in their area of work. This results<br />
in valuable synergies that bring you unrivalled<br />
benefits.<br />
10 11<br />
WEINIG<br />
World market leaders in<br />
automatic molders<br />
WACO<br />
No. 1 in high-performance<br />
automatic planers and<br />
molders<br />
GRECON<br />
High-performance<br />
finger-jointing lines<br />
DIMTER<br />
Specialist for<br />
optimizing cross-cut saws<br />
and gluing presses<br />
RAIMANN<br />
Leading-edge technology<br />
for rip optimizing<br />
CONCEPT<br />
The expert partner for<br />
complete solutions
<strong>Band</strong> <strong>Resaw</strong> <strong>Series</strong><br />
0908/ST/2000/GBR<br />
Production:<br />
WACO Jonsereds AB<br />
Box 283 / Skackelvägen 1<br />
SE 30107 Halmstad<br />
Sweden<br />
Telephone +46 (0) 35 17 67 00<br />
Fax +46 (0) 35 17 67 80<br />
E-mail info@waco.se<br />
Internet www.waco.se<br />
Sales:<br />
WEINIG GROUP<br />
Weinigstrasse 2/4<br />
97941 Tauberbischofsheim<br />
Germany<br />
Telephone +49 (0) 93 41 / 86-0<br />
Fax +49 (0) 93 41 / 70 80<br />
E-mail info@weinig.de<br />
Internet www.weinig.com