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<strong>Band</strong> <strong>Resaw</strong> <strong>Series</strong><br />

A highly versatile band saw design<br />

for precise and economical production


Professional rip saws from the WEINIG GROUP –<br />

flexible, robust and extremely productive<br />

WACO band resaws from the WEINIG GROUP are sturdily built<br />

and you can count on them to satisfy high demands on saw cut and<br />

service life. Design and processing attest to experience and knowhow.<br />

The fast and simple measurement setting allows the highest level<br />

of flexibility and as a result satisfies the prerequisites for<br />

enormous productivity and cost effectiveness – always with<br />

outstanding results in workpiece quality.


WACO band resaws offer the optimum solution for every requirement: they perform as well in a small<br />

business as they do in plants for large-batch production, as well as a single saw as they do as a twin version<br />

for double cutting. From the entry model BKS through the high-performance saw BKL to the highspeed<br />

saw BKW that has a feed speed of up to 120m/min – every machine offers performance potential,<br />

quality and reliability.<br />

Further advantages stem from their ease of use and application-oriented software that caters for all the<br />

demands of daily use. Accessories, such as bevel-cut and automatic middle-cut devices increase the range<br />

of possibilities for use. On top of this, you will benefit from our strict quality standards and the service offered<br />

by the WEINIG GROUP, a world market leader..<br />

<strong>Band</strong> resaws with decisive competitive advantages<br />

• solid and robust construction<br />

• modular system (BKL and BKW) for<br />

single or twin saw<br />

• bevel-cut device<br />

(BKS, BKL and BKW)<br />

• excellent performance potential<br />

• easily adjustable and exchangeable<br />

saw blade guidance<br />

• frequency-controlled drive<br />

with low energy consumption<br />

• optimum solution for every<br />

requirement<br />

• simple, fast adjustment<br />

• easy to use<br />

• extremely safe to use<br />

• best integration into existing,<br />

productivity-enhancing WEINIG<br />

system solutions<br />

2 3<br />

The BKL and BKW models are available<br />

as single or twin band saws.


WACO BKS band resaw:<br />

Strong and versatile, even without our optional extras<br />

The BKS is a robust band resaw for<br />

car-pentry workshops and moulding manufacturers<br />

with high demands on saw<br />

cutand service life. The stable band guidan-ce<br />

guarantees large cutting heights<br />

and the wide saw blade ensures a high<br />

degree of dimensional accuracy and a<br />

long service life. The standard equipment<br />

includes the infinitely adjustable<br />

electronic feed up to 40m/min, the bevel-cut<br />

device for up to 45º and continuous<br />

dimensional accuracy thanks to<br />

hydraulic blade tensioning. The simple,<br />

fast setting of dimensions ensures highproductivity.<br />

As an option, we offer a<br />

The BKL reaches feed speeds of up to<br />

60m/min. The standard equipment includes:<br />

Control for bevel-cut adjustment<br />

up to 45º (single and twin version), automatic<br />

middle-cut device and serial cut<br />

device. A heavy, infinitely adjustable hydraulic<br />

feed unit allows perfect wood<br />

guidance. Precise dimensional accuracy<br />

is achieved by means of the smallest<br />

possible saw cut and hydraulic blade<br />

tensioning. The fast setting of dimensions<br />

increases productivity. The BKL is<br />

ideally suited to integration into fully or<br />

semiautomatic sawing lines.<br />

PLC control for programming the clokked<br />

setting of dimensions for<br />

serial cutting, and the setting of the saw<br />

blade speed for different wood types.<br />

WACO BKL band resaw:<br />

Bestseller in the high-performance range – single or twin


WACO BKW band resaw:<br />

The fastest – single or twin<br />

The BKW is - as a single or twin band<br />

saw - the high-speed band resaw with<br />

feed speeds of up to 120m/min. It specializes<br />

in large dimensions at high<br />

speed.<br />

Even the standard model has many<br />

features:<br />

• PLC control for the setting of dimensions<br />

during serial cutting • setting of the<br />

middle-cut device at the touch of a button<br />

• adjustable saw blade speed for<br />

different wood types • high cut height •<br />

perfect dimensional accuracy thanks to<br />

stable band guidance and high band<br />

tension • heavy, infinitely adjustable<br />

electronic feed unit – individual feed rol-<br />

4 5<br />

lers with pneumatic pressure – for precise<br />

wood guidance • simple, fast setting<br />

of dimensions for high productivity • effective<br />

saw blade/band wheel cleaning<br />

and lubrication for maximum safety<br />

and long service life.<br />

The BKW is optimally integrated<br />

into fully or semiautomatic sawing lines.<br />

It isavailable as a right- or left-hand<br />

(standard) band resaw.


WACO PLC control system:<br />

Set – save – recall<br />

Using WACO’s easy-to-use PLC<br />

control system, all important functions<br />

can be set, saved and recalled later.<br />

It is only in this way that you can safely<br />

store experience gained once and<br />

save yourself further test phases.<br />

Set and save the following with the<br />

intelligent PLC control system:<br />

• feed speed<br />

• saw blade speed<br />

• position of the feed rollers<br />

(saw dimensions)<br />

• fence side (only BKS series)<br />

• operating hours indicator<br />

• control for fixed dimensions or<br />

middle cut device (only BKL and<br />

BKW series)<br />

All saved settings can be recalled at any<br />

time. Oversight and transparency are<br />

further advantages!


Clever solution with a big effect:<br />

Bevel-cut device for maximum material yield<br />

The bevel-cut device that can be tilted<br />

to 45º increases the flexibility and<br />

application possibilities of the saw enormously.<br />

It is available as a tiltable fence<br />

side for the BKS. The heavy design for<br />

the BKL model is connected with the<br />

complete angling of the table and the<br />

feed unit. This allows the workpieces to<br />

be guided precisely and transported automatically.<br />

It furthermore leads to the<br />

highest level of accuracy, even at large<br />

dimensions and high feed speeds.<br />

Constructed for optimum material yield:<br />

Automatic middle-cut device<br />

The images show the twin version.<br />

The automatic middle-cut device in two<br />

design variants for the BKL and BKW<br />

product ranges:<br />

With a fixed stop that ensures that the<br />

workpieces on the right are cut exactly<br />

to size, while the workpiece on the left<br />

can be wider or narrower.<br />

6 7<br />

In the second version, both sides are distributed<br />

in such a way that the right and<br />

left workpieces are wider or narrower.<br />

Optimum material yield is achieved in<br />

this way.


Which band saw is the right one?<br />

Performance table cutting height/feed speed<br />

WACO’s band resaws generally offer<br />

enormous performance. What these<br />

saws can achieve individually is furthermore<br />

dependent on the cutting height.<br />

The table gives information about this<br />

and shows at a glance, which saw for<br />

which cutting height (in connection<br />

with the feed speed) is the right one for<br />

your needs.<br />

The integration into economical system<br />

solutions allows long-term performance<br />

at the highest level. We will show you<br />

how you can maximize the machine’s<br />

potential and achieve the highest<br />

throughput at the maximum wood<br />

yield.<br />

Feed (m/min)<br />

Automation example around a band resaw<br />

40 pieces per minute<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

BKW 120<br />

BKW 80<br />

BKL<br />

BKS<br />

25 50 75 100 125 150 175 200 225 250 275 300<br />

Cutting height (mm)<br />

80 m/min 20 pieces per minute


<strong>Band</strong> resaw overview table:<br />

Standard models and options<br />

The matrix shows the significant distinguishing characteristics of<br />

the individual models. Your WEINIG GROUP expert will gladly give<br />

you more detailed information tailored to your requirements.<br />

Feed speed (optional)<br />

Cutting height<br />

Twin system (twin band saw – Result: 3 parts)<br />

Distance between saw band and fence side<br />

Distance between saw and feed roller<br />

Saw motor (optional)<br />

Saw blade (length x width x thickness)<br />

Saw speed (optional)<br />

Saw wheel diameter<br />

Saw wheel width<br />

Feed motor<br />

Diameter of feed rollers<br />

Height of feed rollers<br />

Automatic PLC control system<br />

Motorized displacement of the fence side<br />

Motorized displacement of the feed roller<br />

Serial cutting function<br />

Laser light with width control on the feed roller<br />

Bevel-cut device 45º<br />

Automatic band lubrication<br />

Table height<br />

Necessary to be enclosed<br />

Weight (single version with one saw)<br />

Operation voltage<br />

BKS<br />

5 – 40 m/min<br />

370 mm<br />

––<br />

5 – 310 mm<br />

5 – 235 mm<br />

15 kW<br />

5.845 x 100 x 1 mm<br />

36 m/sec (30– 40 m/sec)<br />

915 mm<br />

90 mm<br />

1,1 kW<br />

200 mm<br />

2 x 50 mm<br />

––<br />

975 mm<br />

––<br />

2.000 kg<br />

400 V 50 Hz<br />

Subject to technical alterations. Statements and pictures in this brochure also contain optional equipment<br />

that is not included in the standard scope of delivery.<br />

Some protective covers were removed for photographing.<br />

BKL<br />

10 – 60 m/min<br />

300 mm<br />

5 – 235 mm<br />

5 – 235 mm<br />

22 kW (30 kW)<br />

6.335 x 110 x 1 mm<br />

38 m/sec (42 m/sec)<br />

1.080 mm<br />

100 mm<br />

5,5 kW (Hydraulik)<br />

155 mm<br />

240 mm<br />

––<br />

1.175 mm<br />

3.000 kg, 4.500 kg***<br />

400 V 50 Hz<br />

Standard<br />

BKW<br />

8 9<br />

10 – 80 (120) m/min<br />

300 mm<br />

5 – 250 mm<br />

5 – 250 mm<br />

45 kW (55 kW)<br />

7.800 x 150 x 1,2 mm<br />

42 m/sec*, 42–75 m/sec**<br />

1.250 mm<br />

150 mm<br />

2 x 2,2 kW<br />

180 mm<br />

195 mm<br />

––<br />

1.510 mm<br />

7.000 kg, 10.800 kg***<br />

400 V 50 Hz<br />

Optional<br />

* at a feed speed of up to 80m/min<br />

** at a feed speed of up to 120m/min<br />

*** weight as twin version with two saws


You can expect a lot from us:<br />

WEINIG GROUP – Your partner for the future<br />

You concentrate on your business and we take care of the rest!<br />

The WEINIG GROUP is not only the leading technology provider for<br />

the solid-wood processing industry and trades. From extensive services<br />

and system solutions to turnkey production facilities, the<br />

WEINIG GROUP is an all-round ideal partner, whenever flexible, profitable<br />

production is desired.<br />

Training<br />

We would like you to get the maximum<br />

benefit from your investment as quickly<br />

as possible. This is achieved using the<br />

proven WEINIG training concept.<br />

Effective training sessions led by experienced<br />

WEINIG experts make sure that<br />

you unlock the full potential of your machine<br />

in the shortest possible time.<br />

Kaizen<br />

The organization of production at<br />

WEINIG is organized logically and successfully<br />

according to the Kaizen method.<br />

In a continuous improvement process,<br />

quality and efficiency are optimized<br />

step by step. Take advantage of this for<br />

your business: We are happy to pass our<br />

many years of experience on to you in<br />

our seminars.<br />

The WEINIG ExpoCenters<br />

In our ExpoCenters we will demonstrate<br />

to you everything that cutting-edge<br />

technology can do for you. Here you<br />

can see our machines in action.<br />

Service<br />

With sites in all parts of the world and a<br />

large, mobile team of service technicians,<br />

we guarantee a worldwide service<br />

that is unique in the industry. Extremely<br />

fast delivery of spare parts to any location<br />

and contacts who also speak your<br />

language are part of our traditional customer<br />

orientation.


The WEINIG GROUP:<br />

We seamlessly join all the components<br />

of solid-wood processing together<br />

Right up to turnkey<br />

production systems<br />

Building innovative machines is one<br />

thing, offering system solutions is another.<br />

More and more often our customers<br />

want the complete factory. This is<br />

a case for our team at WEINIG<br />

CONCEPT. This is where the expertise of<br />

the WEINIG GROUP combines in a<br />

special way. From planning to ready-to-<br />

use production system, our professionals<br />

take care of everything, worldwide<br />

and taking complete responsibility. For<br />

you.<br />

A strong team<br />

Every member of the WEINIG GROUP is<br />

a leader in their area of work. This results<br />

in valuable synergies that bring you unrivalled<br />

benefits.<br />

10 11<br />

WEINIG<br />

World market leaders in<br />

automatic molders<br />

WACO<br />

No. 1 in high-performance<br />

automatic planers and<br />

molders<br />

GRECON<br />

High-performance<br />

finger-jointing lines<br />

DIMTER<br />

Specialist for<br />

optimizing cross-cut saws<br />

and gluing presses<br />

RAIMANN<br />

Leading-edge technology<br />

for rip optimizing<br />

CONCEPT<br />

The expert partner for<br />

complete solutions


<strong>Band</strong> <strong>Resaw</strong> <strong>Series</strong><br />

0908/ST/2000/GBR<br />

Production:<br />

WACO Jonsereds AB<br />

Box 283 / Skackelvägen 1<br />

SE 30107 Halmstad<br />

Sweden<br />

Telephone +46 (0) 35 17 67 00<br />

Fax +46 (0) 35 17 67 80<br />

E-mail info@waco.se<br />

Internet www.waco.se<br />

Sales:<br />

WEINIG GROUP<br />

Weinigstrasse 2/4<br />

97941 Tauberbischofsheim<br />

Germany<br />

Telephone +49 (0) 93 41 / 86-0<br />

Fax +49 (0) 93 41 / 70 80<br />

E-mail info@weinig.de<br />

Internet www.weinig.com

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