Download this publication as PDF - Sodick

AQ400L
AQ600L
Compact Wire-cut EDM
with LN2W-Controller

The 5th Generation Linear EDM Has Arrived
Since the launch of the world’s first linear EDM machines in 1999, Sodick has constantly improved and further
developed this unique technology. With over 27,000 machines installed around the world, this latest series of EDM
machines represents the 5th generation of Sodick linear technologies.
10 years of linear EDM experience and know-how at your finger tips.
2

Employing the linear motor drive system, Sodick die-sinker EDMs and wire-cut EDMs have enabled difficult
machining operations that were not possible with conventional ball screw-type EDMs.
The linear motor-driven EDMs, eliminate the need for ball screws and the associated disadvantages. Use of
the Linear Motor removes the deterioration in machining accuracy caused by worn ball screws throughout the
machine life (more than 10 years). Sodick is so confident of the performance and accuracy of their machines
over a 10 year period, that they are the only Manufacturer to offer a 10 year positioning accuracy guarantee
on all Linear EDM Machines.
3

Best-Seller 9,000 Units since 2003
4
Since the introduction of the AQ360L/AQ560L this machine range was developed from the beginning using
Sodick's in-house made technologies such as linear motors, ceramics, cast machine structures and own NC control.
Since 2003 this compact range has evolved into today's AQ400L/AQ600L range with over 9,000 machines produced
supporting world manufacturing needs.
2003 2006 2008 2012
Standard Features
High Rigidity
Tech 2
Tech 1
Sodick’s expertise in EDM innovation using 3D design systems, the latest CAE technologies
and numerous simulations have made it possible to create an improved basic machine
structure of optimised rib arrangements which increase rigidity by approximately 70%.
Deformation is minimised, allowing optimum performance of high-speed and rapid
acceleration linear motors. Furthermore the original design of an independent X
and Y-axis plus an efficient machine layout lead to a longer stroke, smaller footprint
and highly accurate machining capability.
Compact
The rigid cast construction is
mounted on a frame-type platform
allowing the complete machine
and all it's peripherals (Generator,
dielectric system* and chiller Unit)
to moved as a complete unit
therefore reducing floor space
and facilitating a simplified
machine installation.
*AQ600L has a seperate dielectric system

Standard Features
Linear Motor Drive
Tech 3
Sodick’s linear motor is a direct drive, vibration free device which has
unrivalled acceleration and positioning accuracy with no backlash. Its
high dynamic responsiveness, stability for precision machining, and
performance do not diminish over time and remain maintenance free.
The linear motor achieves even better performance thanks to the
Motion Controller (K-SMC) which Sodick has perfected over the years.
Absolute Linear Scales
Ceramic Components
Gap Detection
Tech 6
Sodick
Motion
Controller
NC Unit
Wire
Workpiece
Linear Scale
Motor
Linear Motor
Ball-screw
Sodick Motion Controller Conventional Ball Screw Drive
Tech 4
The AQ400L and AQ600L wire EDMs are constructed using ceramic components for the
work stand table and critical parts, all of which are built in-house to ensure high precision
machining with better electrical insulation, abrasion resistance and rigidity. Ceramics are
ideal for high precision machining due to their very low thermal expansion co-efficient
(less than one third than that of cast iron), high rigidity and resistance to ageing.
Sodick’s New Efficient Power Supply Unit
Tech 5
The AQ wire EDM series profits from Sodick’s latest generation of power supply unit, which
is capable of high-speed, high precision and high-efficiency machining. An NC control system
based on modern operating system used in conjunction with the power supply delivers
outstanding results. The user interface benefits from a 15” colour touch screen for ease
of use and operation.
Gap Detection
Motor
Driver
NC Unit
Wire
Workpiece
With the introduction of new advanced absolute linear glass scales the need for referencing has been removed.
Therefore, ensuring total positional control at all times and reduced setting up time.
Electrolysis Free Machining
Sodick created the electrolysis-free circuit to prevent oxidation, deterioration
and pitting corrosion of the workpiece. A high frequency bipolar pulse passes
between the electrode and workpiece eliminating bias and allowing ultra
high speed machining without electrolysis.
5
Encoder

Standard Features
Options
6
"FJ AWT" Automatic Wire
Threading
Low Maintenance Tank Seal
Tech 7
This new AWT system allows submerged and non-submerged threading.
Combining thermal wire cut for a straighter wire and a new waterjet function
the reliability of the Sodick AWT system has been further improved.
The exclusive use of closed guides on the compact AQ range in combination
with "FJ AWT" further increases productivity.
2D Form Design and Integrated
Cutting Conditions
Tech 8
Heart NC on-board programming software with CAD file (DXF) import capability
is standard on AQ series. Varying top & bottom contours, involute gears, coreless
forms (pocket machining) and free-form curves can be designed easily.
Furthermore an integrated database of cutting conditions allows the geometry
to be automatically integrated with the cutting conditions. This data is available
for many materials allowing Sodick's expertise to be available to all.
Tech 9
The tank seal flushing function has been introduced to support the machines
capability for high precision stable machining. This also provides for easier
maintenance and extends the life of the seal.
Taper Flex
Taper Flex is available as an option for further advanced high angle taper cutting up to
45°. Taper Flex is easy to use and requires no special training. The function consists of three
parts, high angle guides, and compensation jig and specialised software.
L-Cut (Wire Chopper)
Jumbo Feeder
The wire supply device allows up to 50 kg wire bobbin
as standard and supports continuous machining.
Part of the ejected wire is chopped into small pieces for easy disposal.
WS-4P/5P
Sodick’s own Rotary Table developed In-house is available as an
additional A or B axis for indexing or simultaneous contouring.

Specification AQ400L/AQ600L
Specification Of Machine AQ400L AQ600L
X x Y x Z-axis Stroke (mm) 400 x 300 x 250 600 x 400 x 300
U axis x V axis Stroke (mm) 80 x 80 80 x 80
Taper angle (height of 80mm) ±20° ±20°
Max. workpiece dimensions (mm) 590 x 450 x 250 790 x 550 x 300
Max. workpiece weight (kg) 550 930
Worktank dimensions (mm) 935 x 770 1,135 x 890
Wire diameter (mm) 0.10~0.30* 0.10~0.30*
Machine dimensions (mm) 1,920 x 2,600 x 2,095 2,400 x 2,930 x 2,185
Installation Space (mm) 2,980 x 3,675 3,350 x 4,005
Machine Weight (kg) 4,300 4,830
Features AQ400L AQ600L
Linear Motor Driver l l
Absolute Linear Scale l l
Sodick Motion Control l l
Ceramic Components l l
FJ AWT l l
Wire Tension Servo l l
Electrolysis Free Circuit l l
Dielectric Chiller l l
Touch Panel l l
High-rigid Cast Machine Constructions l l
LAN Connection l l
UPS l l
S-PIKA-W s s
LN20W 8-axis s s
Taper Flex o o
Jumbo Feeder o o
L-Cut (Wire Chopper) o o
Indexing Table o o
HTP high voltage circuit o o
l Standard s Factory Option o Option
CNC Power Supply LN2W
Plastic Mould Component
Workpiece: ELMAX,
Height of 20mm
Surface Finish: 0.14µmRa
Wire Diameter: 0.20mm
Thin Ribs
Workpiece: STAVAX,
Height of 20mm
Tooth Length: 7.0mm
Tooth Width: 0.1mm
Tooth Pitch: 0.6mm
Wire Diameter: 0.20mm
* 1 HTP is required for 0.10 mm wire cutting
Max. machining current 40A Display type 15.1” TFT-LCD Touch Screen (XGA)
Power requirement 380-440V 50Hz Character set Alphanumeric and symbols
CNC unit Multi-task OS, Sodick Motion Controller Simultaneously controlled axes Max. 4 axes (LN20W Max 8 axes)
User memory capacity Edit: 100,000 blocks / saving: 30MB Min. input command 0.01µm
Memory device CF Card, External Memory Min. drive unit 0.01µm
Input format USB port, LAN, Touch Screen, Keyboard Drive mechanism Linear motor
7

0
2600
114
200
460
250
335
20
2125
400
475
884
475
481
1235
500
1405
1025
600
2600
600
2930
475
3675
AQ600L AQ400L
4005
1000
Min.5/Max.305
350
Min.5/Max.250
980
138.5 125 5 330 157
40
600
55
200 200
2600
200
2125
475
884
1235
481
550 940 550 430 940 430
6001920
1920 460
2980
2980
600
1920
23-M8 Tap depth 16
(for clump to work) 132.5 125 125 132.5
40 10 400 (X-Stroke) 10 40
32-M8 Tap depth 16
(for clump to work)
134 125 5 460 127
Sodick Europe Ltd.
Rowley Drive, Baginton
Coventry, CV3 4FG
United Kingdom
40
55
50
2930
300 (Y-Stroke)
114
250
2095
20 20
114
114
10
50 50 50 50 50 50 50 50
475
2600
3675
215 30
30 215
237.5
460
237.5
1980
2400
20 400
600
2185
132.5 125 125 132.5
40 10 600 (X-Stroke) 10 40
250 250
30
400 (Y-Stroke)
10
2930
50
1025
475
2930
1405
25 50505050505050505050505050
25
40
40
205 330 20 330 205
227.5 680 227.5
30
2600
200
460
114
250
500
395 395 1250 335 1250 335
1980 20 1980 400 20
600 2400 2400 350
3350 3350
2125
600
475
884
1235
481
400530
400
Min.5/Max.250
980
138.5 125 5 330 157
40
200 200 200
200
1920
23-M8 Tap depth 1623-M8
Tap depth 16
(for clump to work) (for clump 132.5to work) 125 132.5 125 125 132.5 125 132.5
40 10 400 (X-Stroke) 40 10 10 400 40 (X-Stroke) 10 40
Min.5/Max.305
1000
475
50 50 50 50 50 50 15
60
15
2600
3675
600
50
300 (Y-Stroke)
215 30 215 30 30 215 30 215
237.5
237.5 460
460 237.5
237.5
2095
20 20 20
20
10
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
2185
1980 1980 20 400 20 400
2400 2400
30
10
600
50 50 50 50 50 15
50
60
15
32-M8 Tap depth 32-M8 16 Tap depth 16
(for clump to work) (for clump 132.5 to work) 125 132.5 125 125 132.5 125 132.5
40 10 600 (X-Stroke) 40 10 600 (X-Stroke) 10 40 10 40
30
475
500
140575
5050505050505050
1025
2930
4005
134 125 5 460 127
350
600
Min.5/Max.305
1000
Min.5/Max.250
980
40
138.5 125 5 330 157
40
134 125 5 460 127
600
55
40
250
1920
550 940
1920
2980
430
2930
400 (Y-Stroke)
30
114
250
395 1250 335
1980 20 400
600 25 505050505050505050505050
2400 25 505050505050505050505050
50350
25 50 25
40 335040
40
40
205 330 205 20 330 33020 205 330 205
227.5 227.5 680 680 227.5 227.5
114
400 (Y-Stroke)
10
300 (Y-Stroke)
10
30
2600
200
460
1025
2125
475
1405
2930
500
600
2095
475
884
1235
481
4005
Min.5/Max.305
1000
30
475
2600
3675
2185
50
30
30
75 5050505050505050
Min.5/Max.250
980
32-M8 Tap depth 16
(for clump to work)
134 125 5 460 127
40
30
138.5 125 5 330 157
40
create your future
200
23-M8 Tap depth 16
(for clump to work) 132.5
50 50 50 50 50 50 15
60
15
30
75 5050505050505050
Sodick Contact
Phone +44 (0) 24 7621 4314
email europe@sodick.eu.com
online www.sodick.org
1980
2400
132.5 125
40 10
30
23
600 (X
25 50505050505
40
205
227.5
330 20