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French Kiss - British Microlight Aircraft Association

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<strong>French</strong> <strong>Kiss</strong><br />

Frank Ogden<br />

The <strong>Kiss</strong> is a highly significant trike. Not only is it the first new design to reach the<br />

<strong>British</strong> market for several years, it is also the first kit-built flexwing to go through the<br />

BMAA airworthiness scheme. Frank Ogden assesses the <strong>French</strong> newcomer.<br />

BMAA member Steve Elsbury is building a <strong>Kiss</strong> 400 and has a web site for others<br />

interested to see how the build is going and to learn from his experience if they want to<br />

build one for themselves. This link, along with many others, has been available via the<br />

BMAA Directory for some time. Our list of microlight oriented links is updated<br />

regularly.<br />

At almost every microlight club meeting and trade event one attends, you hear the repeated<br />

refrain as to how <strong>British</strong> flexwing manufacturers are locked into a design time warp. This<br />

criticism is as unfair as it is regrettably true. Our Section S airworthiness system was forged<br />

at a time when one or two highly suspect three axis aircraft designs fell out of the sky very<br />

publicly. This resulted in a stifling UK regulatory approach that we still have to live with nearly<br />

20 years on.<br />

The <strong>French</strong> in the mean time had no such inhibitions. Pilots could operate and fly weightlimited<br />

machines on the basis that, provided they killed only themselves and nobody else,<br />

then the Department of Aviation would take minimal interest.<br />

The <strong>French</strong> ULM manufacturers were allowed to accept responsibility for ensuring safe<br />

design: They simply reckoned that selling lethal machines was bad for business; proven<br />

design negligence could leave designers and manufacturers open to action in <strong>French</strong> civil<br />

courts. While this approach has had few implications for aircraft safety, it has given <strong>French</strong><br />

makers greater scope for successful mutation of the basic microlight genre and a larger home<br />

market for economy of scale.


Air Creation has been around since 1982 producing some 4000 wings and 2500 trikes since it<br />

began. Based at Aubenas in Southern France it currently employs 27 people turning out new<br />

machines at the rate of five per week. This productivity is at least double that of any company<br />

in the UK.<br />

The <strong>Kiss</strong> 400 weightshift microlight is a typical result of the pilot-focused, free-wheeling<br />

design philosophy allowed by the <strong>French</strong> certification system to which UK importers Flylight<br />

Airsports, run by Paul Dewhurst and Ben 'Doodlebug' Ashman, have added the probity of full<br />

UK BCAR Section S certification. UK pilots can now buy and fly a genuinely different - and<br />

possibly more advanced - flexwing aircraft... providing they don't mind building it first. More<br />

about this later.<br />

First impressions count and they are all good. Even the leaden skies of a bleak Northampton<br />

November afternoon couldn't disguise the bright plumage of a small, complex but beautifully<br />

cut wing sitting on top of an equally colourful metal and plastic trike.<br />

And the wing is small: just 13 sq m of composite fabric lifts 400kg of man and machine in<br />

dazzling style. At over 30kg/sq, the effective wing loading of the <strong>Kiss</strong> 400 blows away the old<br />

25kg/sq m Section S definition of a microlight; it follows the new rules governed by stall<br />

speed. The low speed characteristics of this two-seater pocket handkerchief were likely to be<br />

interesting.<br />

The other aspect which immediately impresses is the short wing keel. It is indeed so short<br />

that the extended propeller arc misses the keel and trailing edge of the wing except for the<br />

final metre or so at each wing tip. This allows the propeller to throw stones, cameras and lose<br />

items of pilot/passenger equipment harmlessly upwards without slicing through a critical part<br />

of the wing. If it were not for two seats and a meaty Rotax 582 high power engine behind, a<br />

casual glance might mistake the machine for a Chaser S.<br />

There are other touches to delight pilots like me who enjoy chucking a tent and sleeping bag<br />

in the back of a trike to go touring for a few days. When not occupied by the rear passenger,<br />

a U-frame folds up from within the seat area behind the pilot to create simultaneously a<br />

comfortable back rest and a usefully large zippable luggage bag. The other delight is the<br />

optional 60 litre fuel tank (as fitted to the review machine; standard fitment 38 litres) which will<br />

tilt the balance of flight endurance towards the pilot's need to jettison previously drunk cups of<br />

tea rather than the machine's need to take on more petrol.


There is a serious point about fuel and cockpit loads which applies not only to the review<br />

machine, but any fitted with tanks larger than the 50 litre maximum allowed under the old<br />

regulations. Some voices will raise objection that the fitting of big tanks as standard<br />

encourages people to fly overloaded machines. Using the example of the <strong>Kiss</strong> 400, a<br />

combined pilot and passenger weight of 180kg leaves an allowable fuel volume of just 27<br />

litres without exceeding the 400kg MTOW limit. The doubters say that pilots will inevitably fly<br />

two-up and fuelled over the weight limit.<br />

I would answer that decisions on cockpit load/fuel weight trade-offs affect every branch of<br />

aviation and there is no reason as to why microlights should be made a special case for<br />

concern. I personally do most of my flying one-up and all the more safely for having a<br />

purpose-designed single tank of adequate capacity. Complicated multi-tank fuel<br />

arrangements have caused serious problems for pilots in the past and it is my view - offered<br />

with the benefit of 17 years experience flying flexwing microlights - that the new regulations<br />

take flight safety forwards, not backwards.<br />

We are quite aware that overloading is neither safe or sensible: heavy loads adversely affect<br />

takeoff roll/climbout, particularly on soft grass strips, and primary flight characteristics -<br />

especially in parts of the envelope towards the stall.<br />

The Trike<br />

The first - and lasting - impression is of design excellence. The beautifully moulded fairings<br />

partially conceal a fairly simple tube and bolt structure in which the individual tube members<br />

have been factory finished in a hard coat paint to match the mouldings. The single drum<br />

brake arrangement on the sprung front wheel is the same adaption from a motor scooter as<br />

currently fitted to Pegasus trikes.<br />

The unbraked rear wheels inside finned spats - these assist lateral flight stability as well as<br />

keeping flying stones away - are triangulated at the bottom of oleo suspension struts. They<br />

subsequently proved themselves to be soft enough to adsorb the bumps of taxiing without the<br />

rest of the machine wallowing around on over-soft suspension.<br />

The main wing pylon folds forward for (de)rigging, hinged at the top of the seat frame in the<br />

style of Pegasus Quasar trikes. This vastly improves design ergonomics over folding trike<br />

arrangements. It allows installation of large, permanently installed fuel tanks, a favourable<br />

trade between structural strength and weight and gets rid off that cow poo-collecting fabric<br />

'skirt' at the rear of the pod which make old <strong>British</strong> trikes look so shabby.


The front forks with the oleo-damped wheel assembly turn in what amounts to a large hole in<br />

the bottom of the pod - no draught excluders here! However, a moulded fairing around the<br />

hole really does stop the wind blowing around up your ankles in flight. Paul Dewhurst said it<br />

would and it does!<br />

The trike has other, finer design touches. The starting battery (electric starting for the 582 is<br />

listed as an optional extra which, in my opinion, amounts to a screaming necessity) fits within<br />

a recess at the bottom of the HDPE plastic fuel tank moulding with the trike keel taking the<br />

weight of the battery.<br />

The three-point engine mounting virtually eliminates perceived vibration from the watercooled<br />

engine. The unit is mounted at a slight slant along its axis to offset the propeller torque<br />

reaction on the mounting rubbers by virtue of its own weight. The notable lack of in-flight<br />

vibration is also probably helped by the slow-turning three-blade propeller driven through the<br />

3.47:1 reduction ratio E-series gearbox. It makes the aircraft remarkably quiet when<br />

witnessed either from the ground or from the pilot's seat.<br />

The cooling system also has a nice touch: the radiator is mounted horizontally below the trike<br />

within a moulded cowling, forcing air downwards through the matrix. Wire mesh keeps out the<br />

crap.<br />

Cockpit instruments are mounted into a fairly small front panel with little room for more than<br />

the basic flight and engine necessities. But this is very much part of the machine's Gallic<br />

heritage. The <strong>French</strong> really do think that <strong>British</strong> trike flyers are a bunch of fairies for wanting<br />

any kind of weather protection, never mind instrumentation…<br />

Sizewise, cockpit accommodation is definitely on the cosy side when flying two-up but near<br />

perfection when flown solo. The pilot leg room suits me perfectly but then at 5ft 9in I'm not<br />

much of a design challenge. However, with Paul Dewhurst in the rear seat, I think that we<br />

both experienced a degree of intimacy unusual outside the realm of consenting males. At 6ft<br />

2in and 95kg, Paul is definitely not built to Section S.<br />

The wing<br />

Apart from being visibly small for a two seater machine, the wing planform looks in no way<br />

unusual. But then, as with so many aspects of this <strong>French</strong> machine, interest is in the detail.<br />

For a start the principal sail surfaces includes Dyneema filaments within the weave creating a<br />

material of much greater intrinsic strength than that of pure Dacron. Dyneema is a proprietary<br />

high performance polymer made by the Dutch chemical giant DSM and enjoys similar tensile<br />

characteristics to Kevlar. Leading and trailing edges are reinforced with a laminate for<br />

architectural stiffness. The sail retains a beautiful cut both on the ground and in the air without<br />

any sign of wrinkling or, Heaven forbid, flapping.<br />

The undersurface occupies some 80% of sail area and connects to the upper surface by a<br />

flexible neoprene tie strip along its entire trailing edge allowing a degree of relative movement<br />

between the upper and lower surfaces for controlled aerolasticity. A further tie system<br />

between upper and lower surfaces is located deep inside the wing chord close to the leading<br />

edge. This arrangement gives a positive servo assistance to roll inputs making the machine<br />

demonstrably light to handle in the air. Air Creation has provided a neat finishing touch at the<br />

wing tips with caps between upper and lower wing surfaces held in place by Velcro<br />

fastenings.


23 top surface and 12 undersurface batons maintain the wing profile. The batons are retained<br />

in their pockets by ordinary cord rather than the ubiquitous bungee. According to Dewhurst,<br />

the dimensional stability of the sail material obviates the need for a flexible baton retention<br />

system. Certainly the machine flies straight as a die in the air. Should a turn ever manifest<br />

itself, it can be tuned out by rotation of the sail attachments at the wing tips.<br />

Structurally speaking, the wing holds no surprises. Interest is once more in the detail. For<br />

instance you won't find a bolt through a bit of ali channel hinging the crosstubes to the leading<br />

edges. This <strong>French</strong> machine uses a purpose designed complex hinge giving a controlled<br />

movement in three axes. The hinge components are individually machined from solid metal.<br />

Having said this, I rather like the simplicity of a simple aircraft quality bolt at this lifedetermining<br />

position.<br />

The trim system shows the same attention to quality and detail. The trim knob on the A-frame<br />

uses integral gearing to ease use in the air while wearing thick gloves. The system acts on<br />

the middle luff lines only but this is sufficient to take 10mph off the 60mph untrimmed<br />

airspeed.<br />

The airframe uprights have been faired with clip-on profiled coverings offering a neat,<br />

structurally neutral solution to draggy tubes. Some enterprising chap should offer them for<br />

sale to those of us with older trikes: I am sure that there would be quite a few buyers for such<br />

a simple solution to an old problem.<br />

In Flight<br />

With Paul Dewhurst shoe-horned into the back seat we commenced taxiing to the easterly<br />

holding point at Sywell. The massive foot-shaped pedals for brake and throttle are also the<br />

footrests and operating them smoothly does take a bit of practice. Ground steering is<br />

satisfactory - very little wallowing on the suspension - although the drum brake on the front<br />

wheel is not progressive and tends to snatch.<br />

Lined up and cleared by the Tower, the excitement begins. The first thing you notice on<br />

opening the throttle fully is how leisurely the 582 sounds. Although it pulls 6200rpm, the big<br />

reduction on the slow-turning prop made me wonder if I had opened the throttle fully. The<br />

next 100 metres of travel down the slightly bumpy grass strip dispels any doubt with the<br />

machine rotating decisively at just over 40mph IAS.<br />

You know instantly that the machine is a good one. It leaps into the air in an absolutely<br />

straight line and the pilot becomes immediately aware of the positive forward bar pressure<br />

required to keep airspeed down to 50mph for best climb performance.<br />

And what performance! The <strong>Kiss</strong> had no trouble sustaining a timed 700fpm at the maximum<br />

legal takeoff weight of 400kg. Indeed, it mostly pushed 800fpm fully laden. And it wasn't the<br />

sort climb rate that required a bit of nudging and scratching around the heavens together with<br />

a scrupulous eye on airspeed to maintain. The machine achieved this climb effortlessly and<br />

repeatably.<br />

I couldn't wait to get the thing back on the ground to boot Paul out and see what a <strong>French</strong><br />

<strong>Kiss</strong> could really do. Also, I found that his long legs were projecting so far forward past my<br />

shoulders that I couldn't really pull the bar in far enough for fun without giving him a kneecap<br />

job.<br />

Before this, there were other things which this machine absolutely begged you to try. Blade<br />

and Q(uantum) pilots would be totally familiar with the fully laden pitch response of the <strong>Kiss</strong> -<br />

reassuringly positive and disappointingly heavy. It needs real muscle either to hold the bar<br />

into your chest or outwards against the front strut. Heaving the bar in returned a sustained<br />

IAS of 85mph while straining to keep the bar against the front strut brought the indicated<br />

airspeed down to 40mph without any sign of an imminent stall - both figures obtained at<br />

400kg flying weight.<br />

The engine seemed fairly leisurely in the cruise. With the trim control set at fast giving a handoff<br />

indicated airspeed of 60mph, the rev counter showed 5000rpm. I would guess - and it is<br />

only a guess - that the power setting would equate to about 12-14 litres/hour. Winding up the<br />

trim control took about 10mph off the airspeed but I can't imagine why anyone would really<br />

want to do this in a machine built for going places.<br />

Opening the throttle on most machines while straight and level normally produces a climb<br />

with little change in indicated airspeed. The <strong>Kiss</strong> is unusual. Opening up the throttle puts<br />

about 10mph on the airspeed and requires a pilot input to convert all the added power into<br />

climb. This isn't a problem, just a noticeable difference.<br />

The roll response is probably the lightest that I have ever come across in a two seater flown<br />

two-up. It acts both rapidly and positively and probably requires about half the effort required


for Blades and Qs. This <strong>French</strong> machine is possibly even lighter in roll than my own personal<br />

two-seater favourite, the Raven.<br />

It is quite a good test of roll control to place the machine in a gentle bank and take your hands<br />

off the bar. Well-tuned Pegasus wings will eventually reduce the angle of bank without pilot<br />

input. Ravens have a tendency to increase the angle of bank until things get scary. This<br />

<strong>French</strong> machine simply sits in the attitude you left it in although, like all flexwings, it requires a<br />

handful of opposite control to damp violent roll manoeuvres.<br />

There isn't a two-up stall as such. Gently decreasing airspeed by edging the bar up to the<br />

front strut simply results in a fully flying machine with ponderous roll response either in bank<br />

or level flight. Accelerated entry to the stall does produce a more classic response - a<br />

significant symmetrical drop below the horizon which can easily be recovered with carefully<br />

controlled rearwards bar movement.<br />

Interestingly, an observer in an accompanying chase plane said afterwards that the<br />

accelerated stall had looked spectacular 'losing several hundred feet'. I have to say that the<br />

manoeuvre did not feel spectacular from the pilot's seat; the positive and progressive pitch<br />

response of the <strong>Kiss</strong> 400 made recovery almost pedestrian.<br />

Time to head back to the airfield. The machine was easy to line up for a deliberately long<br />

approach: with an examiner of instructors and an exemplary pilot sitting in the back seat, I<br />

wanted to do the perfect landing.<br />

It wasn't to be. Executing a near perfect approach and sliding down to the threshold as if on<br />

rails with 65mph of airspeed on the clock, it looked as though the landing might be a greaser.<br />

Enter into the flare and burn off the flying speed at just an inch or two above the grass. All is<br />

going well until… you reach the front strut and the wretched machine is still flying with no<br />

forward bar movement left to flare with! The back gear gently touches the grass, hits the<br />

smallest of bumps, and sends you back a few inches into the air until the wheels touch the<br />

next bump. And the next…<br />

It was a perfectly acceptable landing but not completely tidy: the front strut places a restriction<br />

on forwards bar movement preventing the aircraft from flying right to the stall. This was borne<br />

out both by the stalling tests and in a further landing.<br />

Time to go solo with just 300kg of takeoff weight. With such a small, short keeled wing above,<br />

it is like climbing into a Chaser. Line up, open the throttle and... Wow! The high power 582<br />

literally catapults you into the air after what seems like no ground run at all. The VSI edges<br />

past 1200 fpm and the thin layer of stratocumulus rushes down to meet you in a manner<br />

unusual for a microlight. Actually, the machine is climbing at such a wonderfully crazy angle<br />

that sky is really all you see, even with 50mph on the ASI.<br />

Oops. Extract myself from the cloud and try to be a tiny bit professional.<br />

Flown one-up the machine feels entirely different. True, it exhibits the climb performance of a<br />

sky rocket but what really stand out are changes in roll and pitch. Although both axes remain<br />

positive and convergent, they reduce significantly to the point where, if you were to shut your<br />

eyes, you could be flying a hot single-seater. You can throw the machine about, point it at any<br />

place in the sky or on the ground and go there directly and precisely. Wonderful stuff. This<br />

machine really does become a weightshift fighter aircraft.<br />

A more measured appraisal suggests a neutral bar trim of 58mph with the engine turning at<br />

4700rpm for level flight - a fast solo cruise would probably be possible with a fuel<br />

consumption in the region of 10 litres/hour giving an easy endurance of 300 miles on that big<br />

60 litre tank. Pass me the Little John.<br />

Pulling the bar right in puts 75mph on the ASI with the machine still capable of going upwards<br />

but the rearwards bar force required to sustain this would soon become uncomfortable.<br />

Pushing the bar gently out to the front strut once again fails to stall this machine. It simply<br />

grumbles along at 40mph or thereabouts. An accelerated stall entry once again produces a<br />

definite but easily recovered stall.<br />

The lowest sink rate on a trailing throttle would be about 500fpm at 45mph.<br />

And back for a solo landing. Once again, everything travels down on rails to the runway<br />

threshold resulting in a textbook flare. And once again, I run out of forward bar movement<br />

before flying speed has properly decayed resulting in a bump, bump, bump.<br />

Would I want to buy one? Oh yes, even if it is a bit of pain to put back on the ground cleanly.<br />

The <strong>Kiss</strong> 400 really does have a dual personality. As a small two-seater it outhandles the<br />

competition in most respects - it would have been interesting to fly this machine in heavy<br />

turbulence. The high wing loading might confer some advantage, possibly offset by the light


oll characteristics. As a single seater hot ship, it wipes the floor with everything else that I<br />

have ever flown. This really is a machine that is whatever you want it to be.<br />

Get Your Kit Built<br />

Flylight only supplies the Air Creation <strong>Kiss</strong> 400 as a kit requiring typically about 100 hours of<br />

build time. The machine arrives in five boxes of various sizes containing absolutely everything<br />

needed for a complete machine. All the members are pre-cut and drilled and individually<br />

labelled. In essence, putting a <strong>Kiss</strong> 400 together is a straight Meccano job. The only drilling<br />

required is for a set of self-tap screws to attach the seat webbing.<br />

Construction has to be overseen through the BMAA inspector network with inspections taking<br />

place at rolling chassis, wing/airframe completion and after final assembly.<br />

TECHNICAL DATA<br />

Flylight <strong>Kiss</strong> 400 582<br />

MANUFACTURER<br />

Air Création, Aérodrome de Lanas, 07200 Aubenas, France; tel +33 47593 6666; fax +33<br />

47535 0403;. Director: Jean-Luc Tilloy.<br />

IMPORTER Flylight Airsports, Sywell Aerodrome, Northampton NN6 0BT; tel 01604 494459;<br />

fax 01604 495007. Proprietors: Paul Dewhurst, Ben Ashman.<br />

SUMMARY<br />

Tandem two seat flexwing aircraft with weight-shift control. Rogallo wing with neither fin nor<br />

keel pocket. Pilot suspended below wing in trike unit, using bar to control pitch and roll/yaw by<br />

altering relative positions of trike unit and wing. Wing braced from above by kingpost and<br />

cables, from below by cables; floating cross-tube construction with 80% double-surface<br />

enclosing cross-tube; 22 battens on top surface, 14 battens on under-surface. Undercarriage<br />

has three wheels in tricycle formation; gas damped shock absorber suspension on all three<br />

wheels. Push-right go-left nosewheel steering independent from aero-dynamic controls. Drum<br />

brake on nosewheel. Rectangular-section aluminium-alloy tube trike unit, with glassfibre pod.<br />

Engine mounted below wing, driving pusher propeller.<br />

EXTERNAL DIMENSIONS & AREAS<br />

Length overall (to tips) 3.90m, 12.8ft. Height overall 3.57m, 11.7ft. Wing span 10.20m, 33.5ft.<br />

Chord at root NA. Chord at tip NA. Dihedral NA. Nose angle 130°. Wing area 13.3m 2 , 143ft<br />

2 . Aspect ratio 7.5/1. Wheel track 1.63m, 5.3ft. Wheelbase 1.60m, 5.2ft. Main wheels dia<br />

overall 36cm, 14 in. Nosewheel dia overall 36cm, 14 in.<br />

POWER PLANT<br />

Rotax 582 DCDI engine, liquid-cooled. Max power 64hp at 6500rpm. Propeller diameter and<br />

pitch 1.70m x 23°@50.5cm radius, 67 inch x 23°@20 inch radius. Gearbox reduction, ratio


3.47/1. Max static thrust NA. Power per unit area 4.8hp/m 2 , 0.45hp/ft 2 . Fuel capacity 38<br />

(60 optional) litre.<br />

WEIGHTS & LOADINGS<br />

Empty weight 178kg. Max take-off weight 400kg. Payload 222kg. Max wing loading 30.1kg/m<br />

2 . Max power loading 6.25kg/hp. Load factors +4, -2 recommended, +6, -3 ultimate.<br />

PERFORMANCE*<br />

Max level speed 78mph. Never exceed speed 87mph. Economic cruising speed 60mph. Stall<br />

speed 37mph. Max climb rate at sea level 750ft/ min. Min sink rate 500ft/min at 45mph. Best<br />

glide ratio with power off 8/1 at 45mph. Take-off distance to clear 15m obstacle 159m on<br />

grass. Landing distance to clear 15m obstacle 180m on grass. Service ceiling NA. Range at<br />

average cruising speed 200miles with reserves and 60 litre tank. Noise level 80dB(A) LEL.<br />

* Under the following test conditions Airfield altitude 0ft. Ground temperature 15°C. Ground<br />

pressure 1013mB. Ground windspeed 0mph. Test payload 400kg.<br />

PRICE INCLUDING VAT<br />

£11750 +options and instruments<br />

NA = Not available<br />

Figures above are manufacturer's/importer's data<br />

Figures in text are tester's experience: test conducted 16/11/01 at Sywell Aerodrome, weather<br />

light overcast, stratocumulus, nil turbulence,

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