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Volkswagen, Polo 1,2 Tools 1. 3 mm pin/rod. 2 ... - AUTO ALATI

Volkswagen, Polo 1,2 Tools 1. 3 mm pin/rod. 2 ... - AUTO ALATI

Volkswagen, Polo 1,2 Tools 1. 3 mm pin/rod. 2 ... - AUTO ALATI

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<strong>1.</strong> 3 <strong>mm</strong> <strong>pin</strong>/<strong>rod</strong>.<br />

2. “T10121” = Flywheel locking tool.<br />

3. "T10120” = Camshaft locking tool.<br />

4. “3036” = Camshaft gear holding tool.<br />

5. T10172” = Camshaft wheel holding tool.<br />

<strong>1.</strong> 3 <strong>mm</strong> <strong>pin</strong>/<strong>rod</strong>.<br />

2. “T10121” = Flywheel locking tool.<br />

3. "T10120” = Camshaft locking tool.<br />

4. “3036” = Camshaft gear holding tool.<br />

5. T10172” = Camshaft wheel holding tool.<br />

<strong>Tools</strong><br />

<strong>Volkswagen</strong>, <strong>Polo</strong> 1,2


<strong>1.</strong> Dismount engine cover.<br />

2. Attach the engine fixing.<br />

3. Dismount engine suspension.<br />

4. Remove :<br />

• the multi-belt.<br />

• multi-belt tensioners.<br />

• the alternator.<br />

• the climate system compressor.<br />

• crankshaft pulley / vibration damper.<br />

• oil temperature sensor.<br />

5. Dismount :<br />

• chain cover.<br />

• oil sump.<br />

Dismount 1<br />

<strong>Volkswagen</strong>, <strong>Polo</strong> 1,2


Dismount 2<br />

<strong>1.</strong> Turn Turn crankshaft crankshaft to to markings.<br />

markings.<br />

2. Remove the Hall sensor from the valve cover.<br />

3. Attach locking tool "T10120".<br />

4. Dismount crank position sensor.<br />

5. Attach locking tool "T10121" in flywheel.<br />

6. Remove :<br />

• lower chain tensioner.<br />

• lower chain.<br />

7. The upper chain tensioner is fixed with a 3 <strong>mm</strong> <strong>pin</strong>/<strong>rod</strong>.<br />

8. Loosen camshaft bolt (use counter hold).<br />

9. Remove :<br />

• upper chain.<br />

• camshaft gear.<br />

<strong>1.</strong> Turn crankshaft to markings.<br />

2. Remove the Hall sensor from the valve cover.<br />

3. Attach locking tool "T10120".<br />

4. Dismount crank position sensor.<br />

5. Attach locking tool "T10121" in flywheel.<br />

6. Remove :<br />

• lower chain tensioner.<br />

• lower chain.<br />

7. The upper chain tensioner is fixed with a 3 <strong>mm</strong> <strong>pin</strong>/<strong>rod</strong>.<br />

8. Loosen camshaft bolt (use counter hold).<br />

9. Remove :<br />

• upper chain.<br />

• camshaft gear.<br />

<strong>Volkswagen</strong>, <strong>Polo</strong> 1,2


Mounting 1<br />

<strong>1.</strong> Fit the camshaft sprocket loosely so that it can still rotate on the axle.<br />

2. Mount the chain.<br />

3. Remove 3 <strong>mm</strong> <strong>pin</strong>/<strong>rod</strong>.<br />

4. Turn camshaft gear anticlockwise.<br />

5. Tighten camshaft pulley bolt (use counter hold).<br />

6. Mount lower chain.<br />

7. Fit the tensioning element.<br />

8. Dismount all locking tools.<br />

9. Turn crankshaft 720°.<br />

10. Control of camshaft timing.<br />

1<strong>1.</strong> The remainder is assembled in opposite order.<br />

<strong>1.</strong> Fit the camshaft sprocket loosely so that it can still rotate on the axle.<br />

2. Mount the chain.<br />

3. Remove 3 <strong>mm</strong> <strong>pin</strong>/<strong>rod</strong>.<br />

4. Turn camshaft gear anticlockwise.<br />

5. Tighten camshaft pulley bolt (use counter hold).<br />

6. Mount lower chain.<br />

7. Fit the tensioning element.<br />

8. Dismount all locking tools.<br />

9. Turn crankshaft 720°.<br />

10. Control of camshaft timing.<br />

1<strong>1.</strong> The remainder is assembled in opposite order.<br />

<strong>Volkswagen</strong>, <strong>Polo</strong> 1,2

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