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Operating Manual<br />

<strong>UNIPACK</strong> <strong>II</strong> / <strong>UNIPACK</strong> <strong>II</strong> (2 ND <strong>AIR</strong>)<br />

Compressed Air Breathing Apparatus<br />

Safety by<br />

Order No.: 10093180/00


Contents<br />

1. Safety Regulations .............................................................................................. 4<br />

1.1. Correct Use ................................................................................................ 4<br />

1.2. Liability Information .................................................................................... 4<br />

2. Description........................................................................................................... 5<br />

2.1. Carrying Assembly ..................................................................................... 7<br />

2.2. Pneumatic System ..................................................................................... 8<br />

2.2.1. Pressure Reducer with Warning Signal ...................................... 8<br />

2.2.2. Lung Governed Demand Valve .................................................. 9<br />

2.2.3. Second Medium Pressure Line (only with 2 nd air)..................... 10<br />

2.3. Full face mask .......................................................................................... 11<br />

2.4. Compressed Air Cylinders........................................................................ 12<br />

3. Using the Compressed Air Breathing Apparatus ........................................... 13<br />

3.1. Connecting Compressed Air Cylinder ...................................................... 13<br />

3.2. Connecting the mask ............................................................................... 13<br />

3.3. Donning the Apparatus ............................................................................ 14<br />

3.4. Condensed Check Prior to Use................................................................ 17<br />

3.5. During Use ............................................................................................... 17<br />

3.6. Use of Additional Connections for Medium Pressure ............................... 17<br />

3.7. Removing the Compressed Air Breathing Apparatus............................... 18<br />

3.8. Removing the Compressed Air Cylinders................................................. 19<br />

4. Maintenance and Care ...................................................................................... 20<br />

4.1. Maintenance Instructions ......................................................................... 20<br />

4.2. Maintenance Intervals .............................................................................. 21<br />

4.3. Cleaning................................................................................................... 22<br />

4.3.1. Pre-cleaning ............................................................................. 22<br />

4.3.2. Cleaning, Light Soiling.............................................................. 22<br />

4.3.3. Cleaning, Heavy Soiling ........................................................... 22<br />

4.3.4. Cleaning and disinfection of AutoMaXX AS.............................. 24<br />

4.3.5. Cleaning and disinfection of 3S-PS-MaXX mask...................... 25<br />

4.4. Visual, Function and Tightness Check ..................................................... 25<br />

4.5. Checking the Warning Device .................................................................. 26<br />

4.6. Checking the High Pressure Gaskets ...................................................... 26<br />

Order No.: 10093180/00 Page 2 of 30


4.7. Overhaul................................................................................................... 26<br />

4.8. Storage..................................................................................................... 26<br />

4.9. Malfunctions ............................................................................................. 26<br />

5. Accessories ....................................................................................................... 27<br />

5.1. Compressed Air Cylinders........................................................................ 27<br />

6. Technical Specifications and Certifications.................................................... 28<br />

7. Ordering Information......................................................................................... 29<br />

7.1. Compressed Air Breathing Apparatus ...................................................... 29<br />

Order No.: 10093180/00 Page 3 of 30


1. Safety Regulations<br />

1.1. Correct Use<br />

<strong>UNIPACK</strong> <strong>II</strong> and <strong>UNIPACK</strong> <strong>II</strong> (2 nd Air) - referred to hereafter as compressed air<br />

breathing apparatus - is a self-contained breathing apparatus operating<br />

independent of the ambient air.<br />

Breathable air is supplied to the user from a compressed air cylinder via a<br />

pressure reducer, a demand controlled dosage assembly and a face piece. The<br />

exhalation air is released directly into the ambient atmosphere.<br />

It is imperative that this operating manual be read and observed when using the<br />

compressed air breathing apparatus. In particular, the safety instructions, as well<br />

as the information for the use and operation of the apparatus, must be carefully<br />

read and observed. Furthermore, the national regulations applicable in the user's<br />

country must be taken into account for a safe use.<br />

Alternative use, or use outside these specifications will be considered as noncompliance.<br />

This also applies especially to unauthorised alterations to the<br />

apparatus and to commissioning work that has not been carried out by MSA or<br />

authorised persons.<br />

Danger!<br />

This product supports life and health. Inappropriate use, maintenance<br />

or servicing may affect the function of the device and thereby seriously<br />

compromise the user’s life.<br />

Before use, the product operability must be verified. The product must<br />

not be used, if the function test is unsuccessful, it is damaged, a<br />

competent servicing/maintenance has not been made, genuine MSA<br />

spare parts have not been used.<br />

Danger!<br />

This compressed air breathing apparatus is a pure gas protection<br />

device. It is not suitable for underwater diving.<br />

1.2. Liability Information<br />

MSA accepts no liability in cases where the product has been used<br />

inappropriately or not as intended. The selection and use of the product are the<br />

exclusive responsibility of the individual operator.<br />

Product liability claims, warranties also as guarantees made by MSA with respect<br />

to the product are voided, if it is not used, serviced or maintained in accordance<br />

with the instructions in this manual.<br />

Order No.: 10093180/00 Page 4 of 30


2. Description<br />

1<br />

2<br />

3<br />

4<br />

Fig. 1 Compressed air breathing apparatus <strong>UNIPACK</strong> <strong>II</strong><br />

1 Lung governed demand valve 7 Cylinder support<br />

2 Pressure gauge 8 Shoulder strap<br />

3 Back plate 9 Hip belt<br />

4 Handle 10 Warning signal<br />

5 Cylinder retaining strap 11 Pressure reducer<br />

6 Cylinder buckle<br />

Order No.: 10093180/00 Page 5 of 30<br />

11<br />

10<br />

5<br />

6<br />

9<br />

7<br />

8


1<br />

2<br />

3<br />

12<br />

4<br />

Fig. 2 Compressed air breathing apparatus <strong>UNIPACK</strong> <strong>II</strong> (2 nd air)<br />

1 Lung governed demand valve 7 Cylinder support<br />

2 Pressure gauge 8 Shoulder strap<br />

3 Back plate 9 Hip belt<br />

4 Handle 10 Warning signal<br />

5 Cylinder retaining strap 11 Pressure reducer<br />

6 Cylinder buckle 12 Second medium pressure line (option)<br />

The <strong>UNIPACK</strong> <strong>II</strong> models are compressed air breathing apparatus (CABA) for<br />

work in contaminated hazardous environments.<br />

The apparatus consists of the following main components:<br />

• Carrying Assembly<br />

• Pneumatic System<br />

• Full Face Mask<br />

• 6 or 7 L 200 bar or 6 L 300 bar Steel or Composite Cylinder or 6,8 L 300<br />

bar Composite Cylinder<br />

The <strong>UNIPACK</strong> <strong>II</strong> BA (Fig. 1) and <strong>UNIPACK</strong> <strong>II</strong> (2 nd air) with supplementary air<br />

supply (Fig. 2) are part of MSA’s Modular Breathing Apparatus System<br />

comprising of several different models to meet different users’ requirements. The<br />

Order No.: 10093180/00 Page 6 of 30<br />

11<br />

5<br />

10<br />

6<br />

8<br />

9<br />

7


apparatus uses a single compressed air cylinder for the air storage. The cylinder<br />

is mounted onto an ergonomic designed back plate.<br />

The high pressure in the cylinder is reduced in two steps or stages, down to a<br />

pressure which can be called breathable air. This type of equipment is known as<br />

a two-stage apparatus. This is done to achieve lowest possible resistance and<br />

high capacity when breathing in the unit i.e. very low breathing exertion even at<br />

very high workloads.<br />

The first reduction of the high pressure is performed in the pressure regulator<br />

where the pressure is reduced down to a medium pressure of approx. 7 bar. The<br />

pressure regulator is a balanced piston type pressure reducer.<br />

The second reduction from 7 bar down to normal air is performed by the<br />

breathing valve located at the face mask. This breathing valve is a demand valve<br />

which means that it senses the demand for an inhalation of air and it opens to<br />

permit exactly the air flow demanded. The inlet valve closes when the inhalation<br />

stops and a spring loaded exhalation valve in the mask opens upon exhalation.<br />

The spring loaded exhalation valve creates a small positive pressure inside the<br />

mask during the whole breathing cycle to effectively prevent any inward leakage<br />

from surrounding atmosphere. This function starts automatically by the first breath<br />

and is known as first breath positive pressure activation.<br />

The apparatus has an audible warning device placed at the 1st stage pressure<br />

reducer.<br />

2.1. Carrying Assembly<br />

The carrying assembly consists of an ergonomic designed back plate of heat<br />

resistant glass fibre reinforced polyamid material with carrying slots for easy<br />

transport of the apparatus.<br />

The harness is of self-extinguishing polyester fabric and can be quickly replaced.<br />

On the lower part of the carrying assembly is the support for the pressure<br />

reducer. On the upper part of the carrying plate is an integrated cylinder support<br />

which with an adjustable cylinder retaining strap and a tension lever permits<br />

connecting various compressed air cylinders.<br />

The back plate is equipped with a 125 kHz transponder (RFID chip) next to the<br />

label for easy identification.<br />

Order No.: 10093180/00 Page 7 of 30


2.2. Pneumatic System<br />

2.2.1. Pressure Reducer with Warning Signal<br />

5<br />

1<br />

4<br />

Fig. 3 Pressure reducer<br />

1 Pressure reducer<br />

2 Cylinder connection<br />

3 Warning signal<br />

4 High pressure line<br />

5 Medium pressure line<br />

The pressure reducer is mounted in the lower area of the back plate ( Fig. 1<br />

and Fig. 2).<br />

On the pressure reducer, there is a safety valve and the single line for connecting<br />

the manifold. The pressure reducer reduces the cylinder pressure to<br />

approx. 7 bar and the safety valve activates on non-permitted pressure rise to<br />

prevent damage insuring the continued supply of breathable air.<br />

The warning device is set to give off an audible signal when the cylinder pressure<br />

is reduced to approx. 55 bar. It continues to sound continuously, medium<br />

pressure dosed until the usable air supply is nearly exhausted.<br />

The individual high pressure and medium pressure lines are routed separately<br />

from the pressure reducer to the individual end units or connections.<br />

The pressure gauge ( Fig. 4) is fitted at the end of the high-pressure line.<br />

Order No.: 10093180/00 Page 8 of 30<br />

2<br />

3


Fig. 4 Pressure gauge<br />

The pressure gauge indicates the momentary pressure in the connected and<br />

opened compressed air cylinders.<br />

2.2.2. Lung Governed Demand Valve<br />

The positive pressure lung governed demand valve AutoMaXX AS is fixed at the<br />

end of the medium pressure line. The connection to the full face mask is by<br />

means of a plug connector. This assures safe and easy handling. The freely<br />

pivoting plug connector automatically adapts itself to the head movements of the<br />

user. ( Fig. 5)<br />

Fig. 5 Lung Governed Demand Valve AutoMaXX AS<br />

Order No.: 10093180/00 Page 9 of 30


2.2.3. Second Medium Pressure Line (only with 2 nd air)<br />

5 4<br />

3 2 1<br />

Fig. 6 Second Medium Pressure Line on <strong>UNIPACK</strong> <strong>II</strong> (2 nd Air)<br />

1 Pressure reducer 4 Second medium pressure line<br />

2 High pressure line 5 Coupling for second connection<br />

3 Medium pressure line<br />

The Second Medium Pressure Line is an additional feature on the <strong>UNIPACK</strong> <strong>II</strong><br />

(2 nd Air) Breathing Apparatus.<br />

There is a second medium pressure connection with safety coupling on the hip<br />

belt, which is closed off with a plug when not being used.<br />

In consideration of national regulations, you can use this connection to:<br />

connect a second lung governed demand valve;<br />

a rescue set, consisting of a normal pressure lung governed demand<br />

valve and full face mask for rescuing people;<br />

connect to compressed air line system using the double, e.g. for<br />

decontamination after use or<br />

to connect a rescue hood.<br />

Warning!<br />

When rescuing persons with the rescue set via the second connection,<br />

more air is consumed.<br />

Hence, the service time is considerably reduced. Always keep this in<br />

mind when using your apparatus.<br />

Order No.: 10093180/00 Page 10 of 30


2.3. Full face mask<br />

The 3-S-PS-MaXX Mask is not a complete respiratory protective device by itself,<br />

but a part which connects the device with the respiratory tracts of the user<br />

(facepiece). It serves as facepiece (EN 136, class 3 and EN 136-10) with plug-in<br />

connector for positive pressure (pressure demand) compressed air breathing<br />

apparatus and can only be used with the corresponding compressed air breathing<br />

apparatus <strong>UNIPACK</strong> <strong>II</strong> (Fig. 7).<br />

Fig. 7 3S-PS-MaXX Mask<br />

The rubber head harness has five straps that are tightened and locked by<br />

buckles. The wide sealing edge of the mask is pressed slightly against the face<br />

by positive pressure and follows the contours of the face giving an effective seal.<br />

The inhalation air flows from the connector of the mask past the inhalation valve<br />

to the inside of the lens (thus keeping the lens largely fog-free) and then through<br />

the check valves into the nose cup.<br />

The dead space has been minimized by the inner mask and separate inhalation<br />

and exhalation channels which coincide with channels in the breathing valve.<br />

The exhalation air passes through the exhalation valve directly to the ambient<br />

atmosphere.<br />

In that way, inhalation and exhalation air will never be mixed<br />

Order No.: 10093180/00 Page 11 of 30


2.4. Compressed Air Cylinders<br />

The MSA/UNITOR cylinder is type-tested and approved for the respective<br />

operating pressures.<br />

The air inside the cylinders must be according to EN 12021.Depending on the<br />

temperature and humidity of the ambient atmosphere, icing may form on the<br />

cylinder valve, pressure reducer and coupling; this, however, does not influence<br />

the function of the apparatus. Compressed air cylinders must be ordered<br />

separately.<br />

Order No.: 10093180/00 Page 12 of 30


3. Using the Compressed Air Breathing Apparatus<br />

Warning!<br />

The compressed air breathing apparatus may only be put into use in a<br />

fully maintained and tested condition. If malfunctions or defects are<br />

noticed prior to use, do not use the compressed air breathing apparatus<br />

under any circumstances.<br />

Get the apparatus checked and repaired by an authorised service<br />

centre.<br />

Prior to the first use the apparatus must be prepared for the number and types of<br />

compressed air cylinders. Afterwards, when changing compressed air cylinders<br />

that have the same diameter, the closed loop of the tension strap is increased or<br />

again tightened by opening or closing the cylinder buckle. A readjustment of the<br />

length of the tension strap and a loosening of the Velcro closure then is no longer<br />

required.<br />

3.1. Connecting Compressed Air Cylinder<br />

(1) Place compressed air breathing apparatus horizontally so that the back face<br />

is uppermost (see Fig. 1 and Fig. 2).<br />

(2) Check gasket on pressure reducer (11) for proper condition.<br />

(3) Open cylinder buckle on the cylinder strap eliminating any tension and<br />

extend the strap (Fig. 14).<br />

(4) Push compressed air cylinder through the cylinder strap (5) with the cylinder<br />

valve toward the pressure reducer, so that it lies on the central support (7).<br />

(5) Thread cylinder valve onto pressure reducer, if necessary, bring the<br />

compressed air breathing apparatus with valve up into a vertical position.<br />

(6) Tighten cylinder strap by pulling the free end.<br />

(7) Check position of compressed air cylinder, retighten if necessary.<br />

(8) Hinge cylinder buckle down until it catches.<br />

(9) Fasten end of the cylinder retaining strap onto Velcro strip.<br />

(10) Briefly open cylinder valve and check for escaping air, retighten if necessary.<br />

3.2. Connecting the mask<br />

The 3S-PS-MaXX Mask serves as facepiece and must be connected with plug-in<br />

connector for positive pressure (pressure demand) compressed air breathing<br />

apparatus, this is a simple snap-in operation.<br />

Order No.: 10093180/00 Page 13 of 30


3.3. Donning the Apparatus<br />

(1) Before donning: Check that the shoulder straps are pulled back and that the<br />

waist strap buckles are adjusted outwards.<br />

(2) Don the apparatus with the cylinder valve facing downwards. Grip the free<br />

ends of the shoulder straps and pull down until the back plate fits<br />

comfortably.<br />

Fig. 8<br />

(3) Close and adjust the waist belt.<br />

Fig. 9<br />

Order No.: 10093180/00 Page 14 of 30


(4) Push in the red button on the breathing valve to insure that the positive<br />

pressure is off.<br />

Fig. 10<br />

(5) Open the cylinder valve completely, an audible warning will sound until the<br />

pressure reaches a level over the predetermined setting of the whistle.<br />

Fig. 11<br />

Order No.: 10093180/00 Page 15 of 30


(6) Put on the face mask by first pulling the chin into the chin support and then<br />

pull the head harness over the forehead and backwards. Tighten the head<br />

harness by first tightening the lower buckles. Tighten the forehead buckle last<br />

Fig. 12<br />

(7) Inhale by taking a short fast breath to automatically switch on the positive<br />

pressure. Check the positive pressure by holding your breath and inserting<br />

two fingers between the sealing edge and the face. A strong flow should be<br />

heard. Remove the fingers. If no air flow can be heard, the mask is tight. The<br />

apparatus is now ready for use.<br />

Fig. 13<br />

Order No.: 10093180/00 Page 16 of 30


3.4. Condensed Check Prior to Use<br />

(1) Ensure that lung governed demand valve is closed.<br />

(2) Open cylinder valve and check pressure on the pressure gauge.<br />

The pressure values must read:<br />

for 300 bar cylinders: minimum 270 bar<br />

for 200 bar cylinders: minimum 180 bar<br />

(3) Close cylinder valve and check pressure gauge.<br />

The pressure must not drop more than 10 bar in 60 seconds.<br />

(4) Carefully activate flushing mode of lung governed demand valve, closing exit<br />

port as much as possible.<br />

(5) Observe the pressure gauge.<br />

The warning signal must sound at 55±5 bar.<br />

3.5. During Use<br />

(1) Regularly check tight fit of full mask and lung governed demand valve and<br />

retighten if necessary, as well as the air supply on the pressure gauge.<br />

(2) Leave area immediately if the warning signal sounds.<br />

Independently of the warning signal an earlier retreat may be required<br />

whilst in the case of a longer retreat route the moment chosen is based<br />

on the reading of the pressure gauge.<br />

Warning!<br />

The warning signal sounds when the air supply in the compressed air<br />

cylinders is reduced.<br />

In such cases, immediately leave the area, there is danger of air<br />

deficiency.<br />

3.6. Use of Additional Connections for Medium Pressure<br />

(1) Remove protection cap from the coupling of the additional connection for<br />

medium pressure.<br />

(2) Connect medium pressure line of lung governed demand valve of second<br />

user until the coupling audibly catches.<br />

Order No.: 10093180/00 Page 17 of 30


Warning!<br />

When rescuing persons with the rescue set via the second connection,<br />

more air is consumed.<br />

Hence, the service time is considerably reduced. Always keep this in<br />

mind when using your apparatus.<br />

3.7. Removing the Compressed Air Breathing Apparatus<br />

(1) Remove full face mask: to loosen the head harness, push the buckles<br />

forward. Then grasp the mask by the connector (not the exhalation valve)<br />

and pull it backwards over the head.<br />

(2) Close cylinder valve.<br />

(3) Activate flushing mode of lung governed demand valve, releasing all air<br />

pressure.<br />

(4) Open hip belt.<br />

(5) Extend shoulder straps by lifting the slides.<br />

Danger!<br />

Do not throw off compressed air breathing apparatus. This could<br />

damage the valve and any remaining compressed air could escape<br />

suddenly.<br />

This could cause fatal injury to you or to any bystanders.<br />

(6) Remove compressed air breathing apparatus.<br />

Order No.: 10093180/00 Page 18 of 30


3.8. Removing the Compressed Air Cylinders<br />

Fig. 14 Removing a cylinder<br />

(1) Place the compressed air breathing apparatus in a horizontal position with<br />

the cylinder facing up.<br />

(2) Hinge up cylinder buckle at cylinder strap and thus loosen the strap.<br />

When exchanging compressed air cylinders of the same diameter, only<br />

the cylinder buckle need be opened.<br />

(3) Close cylinder valve, release air from system with lung governed demand<br />

valve.<br />

(6) Unthread cylinder valve from pressure reducer.<br />

Warning!<br />

Do not remove or transport the compressed air cylinder(s) from the<br />

cylinder strap by the handwheel.<br />

This could accidentally open the cylinder valve.<br />

(7) Lift compressed air cylinder at the valve and pull out of cylinder strap.<br />

(8) Close high pressure connection cylinder valve with protection cap.<br />

Order No.: 10093180/00 Page 19 of 30<br />

1<br />

2


4. Maintenance and Care<br />

4.1. Maintenance Instructions<br />

This product should be regularly checked and serviced by specialists. Inspection<br />

and service records must be maintained. Always use original parts from MSA.<br />

Repairs and maintenance must be carried out only by authorised service centres<br />

or by MSA. Changes to devices or components are not permitted and could result<br />

in loss of approved status.<br />

MSA is liable only for maintenance and repairs carried out by MSA or an<br />

authorized service centre, e.g. Wilhelmsen Ship Services.<br />

Do not use organic solvents such as alcohol, white spirit, petrol etc.<br />

When drying/washing, do not exceed the maximum permissible temperature of<br />

60 °C.<br />

MSA recommends the following maintenance intervals. If needed and<br />

by considering the usage, tasks may be at even shorter intervals than<br />

indicated.<br />

Observe national laws and regulations!<br />

If in any doubt, ask your local MSA contact person.<br />

Order No.: 10093180/00 Page 20 of 30


4.2. Maintenance Intervals<br />

Test Intervals for all Countries (except Germany)<br />

Component<br />

Compressed air<br />

breathing<br />

apparatus<br />

complete<br />

Compressed air<br />

breathing<br />

apparatus without<br />

cylinder and lung<br />

governed demand<br />

valve<br />

Work to be<br />

Performed<br />

Before<br />

use<br />

Order No.: 10093180/00 Page 21 of 30<br />

After use Annually<br />

Every 3<br />

years<br />

Cleaning X X<br />

Sight, function and<br />

tightness check<br />

Check by user 2) X<br />

X X<br />

Every 9<br />

years 1)<br />

Overhaul X<br />

Compressed air<br />

Filling pressure<br />

check<br />

X<br />

cylinder with valve See Operating Manual for compressed air cylinder.<br />

Technical expert test<br />

Please observe national rules!<br />

Lung governed<br />

demand valve<br />

See Operating Manuals for lung governed demand valve / full face<br />

mask.<br />

Please observe national rules! 4)<br />

1) For SCBA apparatus that are frequently used, we recommend a complete overhaul after<br />

approx. 540 hours. For example, this corresponds to 1080 applications with a duration of 30 minutes.<br />

2) The checks are performed with the respective lung governed demand valves and if required, with the<br />

respective full masks.<br />

3) For SCBA apparatus that are frequently used, we recommend lubrication after approx. 500 coupling<br />

cycles.<br />

4) Rubber components are subject to ageing with varying rates according to local conditions and must<br />

be checked and replaced at regular intervals.


4.3. Cleaning<br />

4.3.1. Pre-cleaning<br />

(1) Open cylinder valve(s) of the mounted compressed air cylinder(s) fully.<br />

(2) Remove rough dirt from breathing apparatus with water hose. Here, we<br />

recommend using a mild detergent.<br />

(3) Close cylinder valve(s), release air from apparatus with lung governed<br />

demand valve.<br />

4.3.2. Cleaning, Light Soiling<br />

(1) Remove compressed air cylinder ( Section 3.9).<br />

(2) Clean compressed air breathing apparatus manually using a brush, damp<br />

cloth or similar.<br />

(3) Dry apparatus completely in a drying cabinet at max. 60 °C.<br />

4.3.3. Cleaning, Heavy Soiling<br />

In the event of heavy soiling the compressed air breathing apparatus<br />

should be partially dismantled.<br />

The number of lines depends upon the type of pneumatics being used.<br />

(1) Remove compressed air cylinder ( Section 3.9).<br />

(2) Open the line retainer and unbutton the shoulder padding if present.<br />

The shoulder straps and hip belt of the compressed air breathing<br />

apparatus are fastened in the back plate with metal buckles. To remove<br />

the straps and the belt, you must pull the buckles up slightly, tilt them<br />

and push them out of the slots in the back plate.<br />

(3) Unbutton shoulder straps and hip belt from back plate.<br />

(4) Do the same on the other side of the back plate.<br />

(5) Remove the lines from the guides on the back plate.<br />

Order No.: 10093180/00 Page 22 of 30


1 2 3<br />

Fig. 15 Removing pressure reducer<br />

1 U-Clip<br />

2 Catch spring<br />

3 Axis<br />

U-Clip and hoses are not to be removed after removing the pressure<br />

reducer.<br />

(6) Push the axis out of the retainer on the pressure reducer ( Fig. 15).<br />

(7) Remove pressure reducer from the back plate, do not push up the catch<br />

spring.<br />

(8) Clean back plate with cylinder strap at max. 60 °C.<br />

(9) Clean harness in a suitable washing machine at max. 60 °C.<br />

(10) Clean lines, pressure reducer and pressure gauge preferable by hand.<br />

If you want to clean under water: pressurise the pressure reducer and seal<br />

the warning signal (e.g. with a flexible tube)<br />

Attention!<br />

The pressure reducer must be pressurised if submerged in water.<br />

Make sure that no water penetrates high and medium pressure cavities.<br />

(13) Shake out humidity from pressure reducer.<br />

(14) Completely dry all compressed air breathing apparatus components in a<br />

drying cabinet at max. 60 °C.<br />

(15) Assemble the compressed air breathing apparatus in the reverse order.<br />

Order No.: 10093180/00 Page 23 of 30


4.3.4. Cleaning and disinfection of AutoMaXX AS<br />

Existing medium pressure line (without coupling) must be exchanged with<br />

standard medium pressure line for pressurised cleaning/ disinfection and/or<br />

testing on test unit.<br />

(1) Pull off AutoMaXX protective cap with one hand push and hold down both<br />

operating buttons, with the other hand push together both snap-on hooks<br />

and push off the protective cap.<br />

(2) Disassembly Medium Pressure Line<br />

With the protective cap disassembled, pull the silver coloured clamp (Uclip)<br />

out of the housing.<br />

Fig. 16 Disassembly Medium Pressure Line<br />

Pull medium pressure line out of the housing.<br />

(3) Assembly Medium Pressure Line<br />

Check O – ring on bend for visible damage and replace if required<br />

Push medium pressure line into housing till stop<br />

Push U–clip from the diaphragm side ( arrow in Fig. 17) into holes of<br />

housing till stops. The medium pressure line is secured.<br />

Fig. 17 Assembly Medium Pressure Line<br />

Order No.: 10093180/00 Page 24 of 30


(4) Slide on protective cap as follows:<br />

Push both operating buttons simultaneously and slide on protective cap<br />

until it audibly and visibly snaps into place on the snap-on hooks.<br />

4.3.5. Cleaning and disinfection of 3S-PS-MaXX mask<br />

The dirty mask is cleaned with lukewarm water containing a mild detergent. Prior<br />

to washing, remove inhalation valve discs, unbutton the nose cup and unscrew<br />

the speaking diaphragm with the special tool (Part No. D2055038). These<br />

components are cleaned separately and reassembled only after drying. Cleaned<br />

parts must not be dried in radiant heat (sunlight, radiators). When using a drying<br />

cabinet the temperature must not exceed 50°C.<br />

Masks should be disinfected after having been cleaned. The Disinfectant AUER<br />

90 is recommended Information about the concentration and time is contained in<br />

the instructions for use of the disinfectant. After disinfecting thoroughly flush all<br />

components with water, dry and reassemble.<br />

4.4. Visual, Function and Tightness Check<br />

(1) Visually check the high pressure gaskets ( Section 4.6).<br />

(2) Connect compressed air cylinder to the back plate<br />

(3) Check all parts of the compressed air breathing apparatus for visible defects<br />

or malfunctions, such as incorrectly assembled harness, loose compressed<br />

air cylinders, incorrectly fitted lines, etc.<br />

(4) Open cylinder valve and check operating pressure on pressure gauge.<br />

The pressure values must read:<br />

for 300 bar cylinders: minimum 270 bar<br />

for 200 bar cylinders: minimum 180 bar<br />

(5) Close cylinder valves.<br />

After 60 seconds the pressure drop in the pressure gauge must not<br />

exceed 10 bar.<br />

(6) Check warning device (signal whistle) ( Section 4.5).<br />

Order No.: 10093180/00 Page 25 of 30


4.5. Checking the Warning Device<br />

(1) Open cylinder valve(s).<br />

The pressure on the pressure gauge must be at least 120 bar.<br />

(2) Close cylinder valve(s).<br />

(3) Carefully activate flushing mode of lung governed demand valve<br />

(4) Observe the pressure gauge.<br />

The warning signal must sound at 55±5 bar.<br />

4.6. Checking the High Pressure Gaskets<br />

Visually check the sealing ring of the cylinder connector in the pressure reducer.<br />

Damaged sealing rings must be replaced.<br />

4.7. Overhaul<br />

The overhaul of the pressure reducer may only be performed by MSA or an<br />

authorised service centre.<br />

Attention!<br />

Pressure reducers are completed with a lead seal. Where the lead seal<br />

is missing or damaged, it can not be guaranteed that they are ready for<br />

use or that they correspond to the approval status.<br />

Optimal use of the compressed air breathing apparatus is not assured<br />

in this case.<br />

4.8. Storage<br />

Store in a dry place, free from dust and dirt, at approx. 20°C. Protect apparatus<br />

against direct sunlight.<br />

Secure against tilting, falling down and rolling away. Please, also take into<br />

consideration the instructions in the Operating Manual for the compressed air<br />

cylinders.<br />

4.9. Malfunctions<br />

In case of malfunctions in the compressed air breathing apparatus, it must be<br />

checked and repaired by a person or service centre authorised by MSA.<br />

Order No.: 10093180/00 Page 26 of 30


5. Accessories<br />

5.1. Compressed Air Cylinders<br />

Danger!<br />

When handling compressed air cylinders, observe the relevant<br />

Operating Manual and the safety instructions specified in it.<br />

Improper handling of compressed air cylinders can have fatal<br />

consequences for you and others.<br />

Compressed Air Cylinders<br />

The compressed air breathing apparatus is compatible with a large number of<br />

different compressed air cylinders ( Section 9.3). The MSA compressed air<br />

cylinders are made of steel or carbon fibre compound (composite). They are type<br />

approved and in accordance with the respective standards.<br />

Applicable national regulations must be observed.<br />

The cylinders must be ordered separately. Protective covers are available for all<br />

6.0 l and 6.8 l composite cylinders ( Section 9.4) as accessories.<br />

Valves<br />

The cylinder valves that thread into the cylinders are type approved according to<br />

EN 144. The handwheels are protected against impacts. They must be fully open<br />

for use. The fail safe cylinder valve can be closed only by also pulling the<br />

handwheel. This prevents it from closing accidentally.<br />

Order No.: 10093180/00 Page 27 of 30


6. Technical Specifications and Certifications<br />

High pressure : 200 bar resp. 300 bar<br />

Medium pressure : 5 bar to 9 bar<br />

Operating temperature : -30 °C to +60 °C<br />

Weight (approx.) : 2.9 ... 3.8 kg<br />

Dimensions (approx.) : Length 580 mm<br />

Width 300 mm<br />

Height 170 mm<br />

Approvals<br />

: The compressed air breathing apparatus conforms to<br />

the Directives 89/686/EEC and 94/9/EC. It is a<br />

container unit with compressed air in accordance with<br />

EN 137.<br />

Order No.: 10093180/00 Page 28 of 30<br />

ATEX<br />

BVS 03 ATEX H 010 X<br />

IM1c<br />

<strong>II</strong> 1 G c <strong>II</strong>C T6 -30 °C ≤ Ta ≤ +60 °C<br />

<strong>II</strong> 1 D c<br />

0158


7. Ordering Information<br />

7.1. Compressed Air Breathing Apparatus<br />

Description Part No.<br />

<strong>UNIPACK</strong> <strong>II</strong> BA 757879<br />

<strong>UNIPACK</strong> <strong>II</strong> BA (2 nd Air) 757881<br />

When ordering or enquiring<br />

When communicating your order or enquiry, please include:<br />

• Complete product name<br />

• Wilhelmsen order number (6 digits)<br />

• Total quantity required<br />

• Your order number or identification details<br />

In addition information on ETA, ETD and ship’s agent is important in assisting us<br />

to make sure your order is properly taken care of.<br />

Order No.: 10093180/00 Page 29 of 30


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We service your needs in 2 200 ports<br />

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Order No.: 10093180/00 Page 30 of 30

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