Utilising Malaysian Fibre in Stone Mastic Asphalt as a Replacement ...
Utilising Malaysian Fibre in Stone Mastic Asphalt as a Replacement ...
Utilising Malaysian Fibre in Stone Mastic Asphalt as a Replacement ...
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Ratn<strong>as</strong>amy Muniandy, Jeyan V<strong>as</strong>udevan, Megat Johari Megat Mohd Noor & Husa<strong>in</strong>i Omar<br />
The skeletal formation ofthe coarse aggregate provides high resistance to deformation.<br />
Add<strong>in</strong>g the fibres to the b<strong>in</strong>der will prevent the <strong>as</strong>phalt from dra<strong>in</strong><strong>in</strong>g off dur<strong>in</strong>g<br />
storage, transport and lay<strong>in</strong>g. Very soft b<strong>in</strong>der may dra<strong>in</strong> down e<strong>as</strong>ily. Bethune(1993)<br />
states that m<strong>as</strong>tic fills the voids and reta<strong>in</strong><strong>in</strong>g chips <strong>in</strong> position. It h<strong>as</strong> an additional<br />
stabilis<strong>in</strong>g effect, <strong>as</strong> well <strong>as</strong> provid<strong>in</strong>g the design air voids. The result is a highly durable<br />
rut resistant <strong>as</strong>phalt mix.<br />
SMA can be used on all types of road and it is ideal for roads with heavy traffic. Its<br />
high b<strong>in</strong>der content gives a longer life than conventional mixes. The second advantage<br />
is its coarse and open texture which generally provides high skid resistance at all speeds,<br />
<strong>as</strong> well <strong>as</strong> good dra<strong>in</strong>age and fewer spray problems (Bethune 1993).<br />
Analysis of FilJre Morphology by Scann<strong>in</strong>g Electron Microscope<br />
The Scann<strong>in</strong>g Electron Microscope (SEM) output is shown <strong>in</strong> Plates1,2,3 and 4. Plate 2<br />
shows a thick presence of <strong>Malaysian</strong> fibre whilst Plate 1 shows otherwise. Plates 3 and 4<br />
shows the state of cellulose fibre after recover<strong>in</strong>g from slight damage after mix<strong>in</strong>g.<br />
Plate 1: Imported film (1 OOOX Magnification)<br />
Plate 3: Recovered imported filJre (lOOOX)<br />
Plate 2: <strong>Malaysian</strong> filJre (lOOOX Magnification)<br />
Plate 4: Recovered <strong>Malaysian</strong> jilJre lOOOX<br />
52 PertanikaJ. Sci. & Technol. Supplement Vol. 9 No.1, 2001
Ratn<strong>as</strong>amy Muniandy, Jeyan V<strong>as</strong>udevan, Megat Johari Megat Mohd oor & Husa<strong>in</strong>i Omar<br />
The chemical analysis on <strong>Malaysian</strong> fibre by Liew and FRIM (1994) have been taken<br />
<strong>in</strong>to consideration. This analysis w<strong>as</strong> conducted to monitor the presence ofany deleterious<br />
substance that would react with <strong>as</strong>phalt. Table 1 and Table 2 show the chemical<br />
composition and chemical properties of <strong>Malaysian</strong> fibre and imported fibre respectively.<br />
Constituents<br />
TABLE 1<br />
Chemical composition of <strong>Malaysian</strong> fibre<br />
Ash(%)<br />
Lign<strong>in</strong>(%)<br />
Holocellulose (%)<br />
AlphHellulose (%)<br />
Ethanol-Aceton Extractive (%)<br />
Summative analysis (%)<br />
Sauree: Liew(1996)<br />
Sample<br />
<strong>Malaysian</strong> <strong>Malaysian</strong><br />
fibre V<strong>as</strong>cular fibre (after<br />
Bundle ref<strong>in</strong><strong>in</strong>g)<br />
3.36<br />
19.16<br />
77.04<br />
62.24<br />
1.94<br />
101.50<br />
TABLE 2<br />
Chemical properties of <strong>Malaysian</strong> fibre<br />
Constituents<br />
Moisture Content<br />
Hot Water Soluble<br />
Alkali soluble<br />
Alcohol benzene soluble<br />
Sauree: FRIM(1994)<br />
Pyrolysis G<strong>as</strong> Chromatography Analysis<br />
<strong>Malaysian</strong> fibre (%)<br />
10.40<br />
13.40<br />
29.90<br />
3.20<br />
3.23<br />
17.50<br />
75.33<br />
67.53<br />
2.87<br />
99.23<br />
Figure 3 shows the mixture for both <strong>as</strong>phalt with imported fibre and <strong>as</strong>phalt with<br />
<strong>Malaysian</strong> fibre. Results <strong>in</strong>dicate that both peak at the same <strong>in</strong>stance <strong>as</strong> pla<strong>in</strong> <strong>as</strong>phalt for<br />
the <strong>as</strong>phalt chemical component. Both the behaviour of imported and the <strong>Malaysian</strong><br />
fibre display almost similar properties.<br />
From this analysis it is clear that there are no deleterious components <strong>in</strong> the fibre<br />
that may cause problems to the mix.<br />
RESULTS OF THERMAL PULPING<br />
After the gr<strong>in</strong>d<strong>in</strong>g process, the particle w<strong>as</strong> p<strong>as</strong>sed through a sieve size of 500flm prior<br />
to the pressurised thermal pulp<strong>in</strong>g. Plates 5 and 6 show the outcomes of pulp<strong>in</strong>g the<br />
<strong>Malaysian</strong> fibre and ilmported fibre. The fractional screen<strong>in</strong>g for <strong>Malaysian</strong> fibre and<br />
imported fibre is shown <strong>in</strong> Figs. 4 and 5 respectively. From the result obta<strong>in</strong>, it can be<br />
seen that the trend of particle distribution is almost the same for both <strong>Malaysian</strong> and the<br />
imported fibre but the sizes differ from 500flm for the <strong>Malaysian</strong> fibre and 50flm for the<br />
imported fibre.<br />
54<br />
PertanikaJ. Sci. & Technol. Supplement Vol. 9 No.1, 2001
<strong>Utilis<strong>in</strong>g</strong> <strong>Malaysian</strong> <strong>Fibre</strong> <strong>in</strong> <strong>Stone</strong> <strong>M<strong>as</strong>tic</strong> <strong>Asphalt</strong><br />
80/100 <strong>Asphalt</strong><br />
80/100 <strong>Asphalt</strong> + Import <strong>Fibre</strong><br />
Fig. 3. Pyrolysis g<strong>as</strong> chromatograph<br />
Plate 5. Pulped imported jiiffe Plate 6. Pulped <strong>Malaysian</strong> jiiffe<br />
PertanikaJ. Sci. & Technol. Supplement Vol. 9 o. 1, 2001 55
<strong>Utilis<strong>in</strong>g</strong> <strong>Malaysian</strong> <strong>Fibre</strong> <strong>in</strong> <strong>Stone</strong> <strong>M<strong>as</strong>tic</strong> <strong>Asphalt</strong><br />
r----- ----------.---.<br />
I 162.0<br />
160.<br />
WEIGHT 158.<br />
OF OIL 156.0<br />
154_0'<br />
PASSES 152.0<br />
(g) 150.0<br />
148.<br />
146.0<br />
Recovered Recovered PUlp-<br />
Imported fibre <strong>Malaysian</strong> fibre<br />
SAMPLE<br />
....._.._-----_..._---<br />
Fig. 7. Comparison between recovered imported filne & recovered<br />
<strong>Malaysian</strong> Filne vs weight of oil p<strong>as</strong>ses<br />
provides the ability to reta<strong>in</strong> the <strong>as</strong>phalt dur<strong>in</strong>g the dra<strong>in</strong> out process when temperature<br />
<strong>in</strong>cre<strong>as</strong>es.<br />
In the <strong>Fibre</strong> Dra<strong>in</strong> Down test, by us<strong>in</strong>g motor oil, <strong>Malaysian</strong> fibre shows better<br />
performance than imported fibre with<strong>in</strong> the allowable five m<strong>in</strong>utes duration time of<br />
dra<strong>in</strong><strong>in</strong>g out period. There is however, a noticeable dripp<strong>in</strong>g of oil from <strong>Malaysian</strong> fibre<br />
<strong>in</strong>dicat<strong>in</strong>g that it h<strong>as</strong> yet to be stable. This may be <strong>as</strong>sumed due to the thick presence<br />
of <strong>Malaysian</strong> fibre. This <strong>as</strong>sumption can be accepted when the Recovered <strong>Fibre</strong> Dra<strong>in</strong><br />
Down Test shows a stable dra<strong>in</strong> out with<strong>in</strong> the allowable duration. However, the results<br />
are still <strong>in</strong>ferior compared to imported fibre. Even though the dra<strong>in</strong> off rate is not<br />
comparable to imported fibre but it is still acceptable because the performance of the<br />
<strong>Malaysian</strong> fibre is still with<strong>in</strong> the given range, set by the European cellulose producer.<br />
The ma<strong>in</strong> conclusion is that <strong>Malaysian</strong> fibre does perform comparably to imported<br />
fibre and could be an alternative supplement to replace imported fibre. However, more<br />
f<strong>in</strong>d<strong>in</strong>g is required to improve its performance.<br />
REFERENCES<br />
BETHUNE J. and D. POTTER. 1993. Asphatic Innovations: Oversees Experience, Australian <strong>Asphalt</strong><br />
Pavement Association, Hawthorn, April 1993.<br />
LlEw, Lio 'EL. 1994. Properties of medium density fibreboard made from oil palm (Elaesis Qu<strong>in</strong>eensis)<br />
trunk. B.Sc. Forestry (Wood Industry) Project Report. Faculty of Forestry, Universiti Pertanian<br />
Malaysia, Serdang.<br />
Tappi Test<strong>in</strong>g Procedures. 1985. Atlanta: American National Standards Institute.<br />
FRlM. 1994. Tests Data of Forest Research Institute Malaysia <strong>in</strong> <strong>Fibre</strong> From Oil Palm Fruit Bunches.<br />
Brochure of Sabutek (M) Sdn. Bhd. Kuala Lumpur, Malaysia.<br />
NATIONAL AsPHALT PAVEMENT AssoCIATION (NAPA). 1996. Guidel<strong>in</strong>es for Materials, Production, and<br />
Placement of <strong>Stone</strong> Matrix <strong>Asphalt</strong> (SMA).<br />
<strong>Asphalt</strong> Overlays for Highway and Street Rehabilitation. AI. Manual Series o. 17 (MS.17), Second<br />
Edition, 1983.<br />
PertanikaJ. Sci. & Technol. SupplementVol. 9 o. 1, 2001 57