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Complete Compiled Specification.pdf - Peck Ormsby Construction

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SL&A ARCHITECTS<br />

A R C H I T E C T U R E<br />

PLANNING<br />

I N T E R I O R S<br />

634 S 400 WEST<br />

S U I T E 2 0 0<br />

S A L T L A K E C I T Y<br />

U T A H 8 4 1 0 1<br />

T E L E P H O N E :<br />

8 0 1 . 3 2 2 . 5 5 5 0<br />

F A C S I M I L E :<br />

801 . 3 2 2 . 5 5 5 7<br />

PROJECT MANUAL<br />

FOR<br />

SEGO LILY ELEMENTARY SCHOOL<br />

CLASSROOM ADDITION<br />

550 E 900 North<br />

Lehi, Utah 84043<br />

OWNER:<br />

Alpine School District<br />

490 North State Street<br />

Lindon, Utah 84042<br />

CMGC:<br />

<strong>Peck</strong> <strong>Ormsby</strong> Constgruction<br />

Thanksgiving Point North, Suite 100<br />

2989 W Maple Loop<br />

Lehi, Utah 84043<br />

March 2, 2009


PROJECT MANUAL<br />

TABLE OF CONTENTS<br />

DIVISION 0 – BIDDING AND CONTRACT REQUIREMENTS<br />

Section 00010 – Notice to Subcontractors<br />

Section 00100 – Instructions to Bidders<br />

Section 00300 – Bid Form<br />

Section 00350 – Forms<br />

Section 00500 – Project Schedules<br />

Section 00700 – General Conditions<br />

Section 00800 – Supplementary General Conditions<br />

DIVISION 1 – GENERAL REQUIREMENTS<br />

Section 01010 – Summary of Work<br />

Section 01030 – Alternates<br />

Section 01035 – Modification Procedures<br />

Section 01040 – Project Coordination<br />

Section 01050 – Field Engineering<br />

Section 01090 – Definitions and Standards<br />

Section 01100 – Products and Substitutions<br />

Section 01155 – Application for Payment<br />

Section 01200 – Project Meetings<br />

Section 01300 – Submittals<br />

Section 01400 – Testing and Laboratory Service<br />

Section 01500 – <strong>Construction</strong> Facilities and Temporary Controls<br />

Section 01700 – Contract Closeout<br />

Section 01731 – Cutting and Patching<br />

Section 01740 – Warranties and Bonds<br />

Section 01782 – Operational and Maintenance Data<br />

DIVISION 2 – SITEWORK<br />

Section 02001 – General Site <strong>Construction</strong> Requirements<br />

Section 02002 – Site Clearing<br />

Section 02003 – Earth Moving<br />

Section 02004 – Excavation Support Protections<br />

Section 02005 – Asphalt Paving<br />

Section 02006 – Concrete Paving<br />

Section 02007 – Site Signage<br />

Section 02008 – Water Utility Piping<br />

Section 02009 – Storm Utility Drain Piping<br />

Section 02010 – Subdrainage<br />

Section 02050 – Selective Demolition<br />

Section 02810 – Underground Irrigation Systems<br />

Section 02830 – Fences and Gates<br />

Section 02900 – Landscaping<br />

DIVISION 3 – CONCRETE<br />

Section 03300 – Concrete Work<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

TABLE OF CONTENTS TOC - 1


DIVISION 4 – MASONRY<br />

Section 04200 – Unit Masonry<br />

DIVISION 5 – METALS<br />

Section 05120 – Structural Steel<br />

Section 05200 – Steel Joists and Joist Girders<br />

Section 05300 – Steel Deck<br />

Section 05400 – Cold-Formed Metal Framing<br />

Section 05500 – Metal Fabrications<br />

Section 05810 – Expansion Joint Systems<br />

DIVISION 6 – WOOD<br />

Section 06100 – Rough Carpentry<br />

Section 06200 – Finish Carpentry<br />

Section 06402 – Interior Architectural Millwork<br />

DIVISION 7 – THERMAL AND MOISTURE PROTECTION<br />

Section 07210 – Building Insulation<br />

Section 07240 – Exterior Insulation and Finish Systems<br />

Section 07270 – Firestopping<br />

Section 07411 – Manufactured Roof Panels<br />

Section 07430 – Composite Panels<br />

Section 07511 – Built-Up Asphalt Roofing<br />

Section 07542 – Polyvinyl-Chloride (PVC) Roofing<br />

Section 07600 – Flashing and Sheet Metal<br />

Section 07720 – Roof Accessories<br />

Section 07900 – Joint Sealants<br />

DIVISION 8 – DOORS AND WINDOWS<br />

Section 08100 – Hollow Metal Door and Frames<br />

Section 08200 – Wood Doors<br />

Section 08305 – Access Doors<br />

Section 08400 – Aluminum Entrances and Storefronts<br />

Section 08700 – Finish Hardware<br />

Section 08800 – Glass and Glazing<br />

Section 08950 – Insulated Translucent Sandwich Panel Wall/Roof System<br />

DIVISION 9 – FINISHES<br />

Section 09250 – Gypsum Board Assemblies<br />

Section 09300 – Tile<br />

Section 09510 – Acoustical Ceilings<br />

Section 09650 – Resilient Flooring<br />

Section 09680 – Carpet<br />

Section 09900 – Painting<br />

DIVISION 10 – SPECIALTIES<br />

Section 10100 – Visual Display Boards<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

TABLE OF CONTENTS TOC - 2


Section 10170 – Solid Phenolic Plastic Toilet Compartments<br />

Section 10350 – Flagpoles<br />

Section 10425 – Signage<br />

Section 10520 – Fire Extinguishers, Cabinets and Accessories<br />

Section 10800 – Toilet and Bath Accessories<br />

DIVISION 11 – EQUIPMENT<br />

Section 11132 – Projection Screens<br />

Section 11451 – Appliances<br />

DIVISION 12 – FURNISHINGS<br />

Section 12492 – 2” Horizontal Aluminum Blinds<br />

Section 12670 – Entrance Mats<br />

DIVISION 13 – SPECIAL CONSTRUCTION<br />

Not Used<br />

DIVISION 14 – CONVEYING SYSTEMS<br />

Not Used<br />

DIVISION 15 – MECHANICAL<br />

Section 15010 – General Provisions<br />

Section 15030 – System Commissioning<br />

Section 15042 – Testing<br />

Section 15043 – Balancing<br />

Section 15050 – Basic Materials & Methods<br />

Section 15180 – Insulation<br />

Section 15400 – Plumbing<br />

Section 15500 – Fire Protection<br />

Section 15700 – Heating-Cooling<br />

Section 15800 – Air Distribution<br />

Section 15900 – Building Management and Control System (BMCS)<br />

DIVISION 16 – ELECTRICAL<br />

Section 16050 – Basic Electrical Materials and Methods<br />

Section 16115 – Cable Tray<br />

Section 16120 – Wires and Cables<br />

Section 16130 – Raceways<br />

Section 16140 – Switches and Receptacles<br />

Section 16425 – Switchboards 600 V & Below<br />

Section 16470 – Panelboards<br />

Section 16475 – Motor Controllers<br />

Section 16478 – Transient Voltage Surge Suppression<br />

Section 16500 – Lighting<br />

Section 16530 – Lighting Controls<br />

Section 16550 – Occupancy Sensed Lighting Control<br />

Section 16723 – Fire Alarm Systems<br />

Section 16760 – Integrated Electronic Communication Network<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

TABLE OF CONTENTS TOC - 3


Section 16740 – Telephone and Data Wiring<br />

Section 16771 – Classroom Sound Reinforcement, Projectors and Smartboards<br />

Section 16780 – Television Program Distribution<br />

Section 16781 – Security Intrusion Detection and Access Control System<br />

APPENDIX A<br />

Geotechnical Report<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

TABLE OF CONTENTS TOC - 4


DIVISION 0 – BIDDING AND CONTRACT REQUIREMENTS<br />

Section 00010 – Notice to Subcontractors<br />

Section 00100 – Instructions to Bidders<br />

Section 00300 – Bid Form<br />

Section 00350 – Forms<br />

Section 00500 – Project Schedules<br />

Section 00700 – General Conditions<br />

Section 00800 – Supplementary General Conditions<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

DIVISION TABLE OF CONTENTS


SECTION 00010 – NOTICE TO SUBCONTRACTORS<br />

A. Notice is hereby given that<br />

<strong>Peck</strong> <strong>Ormsby</strong> <strong>Construction</strong> Company<br />

Thanksgiving Point North, Suite 100<br />

2989 W Maple Loop<br />

Lehi, Utah 84043<br />

Phone 801-766-1700, Fax 801-766-1715<br />

will receive Bid Proposals from subcontractors on or before 2:00 PM, MDT, Thursday, March 26,<br />

2009 for the construction of:<br />

Sego Lily Elementary School Classroom Addition<br />

550 E 900 North<br />

Lehi, Utah<br />

For the following scope of Work:<br />

1. Divisions 2 thru 16.<br />

B. Bids shall be submitted in accordance with Contract Drawings, <strong>Specification</strong>s, Addenda and all other<br />

Contract Documents as prepared by SL&A Architects. Bids may be hand delivered or faxed to the<br />

CM/GC or emailed to juddpeck@peckormsby.com .<br />

C. Alpine School District and <strong>Peck</strong> <strong>Ormsby</strong> <strong>Construction</strong> Company (CM/GC) reserve the right to reject<br />

any and all proposals with or without cause for any reason determined by the District and CMGC, in<br />

its sole subjective determination, to be in the District’s best interest and to waive any bidding<br />

informality. Award or rejection in whole or any part of this project is contingent upon budget.<br />

D. Contract Documents may be examined and copies obtained on or around 12:00 PM, Wednesday,<br />

March 11, 2009, at the office of <strong>Peck</strong> <strong>Ormsby</strong> <strong>Construction</strong>. A $150.00 refundable deposit is required<br />

per each set of Documents. Documents will also be available at the following locations:<br />

1. Intermountain Contractor Plan Rooms<br />

1743 W. Alexander, SLC, Phone 972-4400<br />

313 E. 1200 S, Orem, Phone 224-4333<br />

2. Mountainlands Area Plan Rooms<br />

583 W. 3560 South, Suite 4, SLC, Phone 288-1188<br />

1116 S. State, Orem, Phone 226-2437<br />

1925 W. 5200 South, Roy<br />

3. Sheet Metal Contractor Association<br />

179 W. Haven Ave, South Salt Lake, Phone 486-8449<br />

E. Any questions directed to the Architect during the bidding phase must be faxed to the Architect’s<br />

office (801-322-5557) or emailed (rfisher@slaarch.com).<br />

F. Successful subcontractors will be required to enter into a Contract Agreement with <strong>Peck</strong> <strong>Ormsby</strong><br />

<strong>Construction</strong> Company.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

NOTICE TO SUBCONTRACTORS 00010 - 1


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

NOTICE TO SUBCONTRACTORS 00010 - 2


SECTION 00100 - INSTRUCTIONS TO BIDDERS<br />

1.01 SECURING CONTRACT DOCUMENTS<br />

A. Drawings, specifications and other contract documents may be obtained at the office of the<br />

Contractor by complying with the conditions as stipulated in the “Notice to Subcontractors.”<br />

1.02 PROPOSALS<br />

A. Before submitting a proposal, each bidder shall carefully examine the drawings,<br />

specifications and other contract documents, shall visit the site of work, shall fully inform<br />

himself/herself as to all existing conditions and limitations, and shall include in the proposal<br />

the cost of all items included in the contract.<br />

B. It shall be the responsibility of the bidder to see that his/her proposal is received on or before<br />

the closing time indicated in the “Notice to Subcontractors.” Any proposal received after the<br />

scheduled closing time for receipt of bids shall be returned to the bidder.<br />

C. Each bidder shall inform himself/herself fully of the conditions relating to construction of the<br />

project and the employment of labor thereon. Failure to do so will not relieve a successful<br />

bidder of the obligation to furnish all material and labor necessary to carry out the provisions<br />

of the Contract.<br />

1.03 SCOPE OF WORK<br />

A. The Work consists of the furnishing of all labor, materials, services, equipment and<br />

appliances required for the fabrication, delivery and erection of all items of work.<br />

1.04 WITHDRAWAL OF BID<br />

A. Bids may be withdrawn by the bidder either personally or by written request prior to, but not<br />

after, the time fixed for opening the bids. Bids submitted and opened may not be withdrawn,<br />

and must remain fixed and in force as submitted for a period of forty-five (45) days after the<br />

date for opening the bids.<br />

1.05 INTERPRETATION OF DRAWINGS AND DOCUMENTS<br />

A. If any person contemplating submitting a bid for the proposed Contract is in doubt as to the<br />

true meaning of any part of the drawings, specifications or other proposed Contract<br />

Documents, he/she may submit to the Architect, a written request for an interpretation or<br />

corrections thereof. The person submitting the request will be responsible for its prompt<br />

delivery. Any interpretation or correction of the proposed Documents will be made only by<br />

Addendum duly issued, and a copy of such Addendum will be mailed or delivered to each<br />

person receiving a set of such Documents. The Owner will not be responsible for any oral<br />

instructions of the proposals received other than items which are included in addenda,<br />

additional written instructions or subsequent written change orders.<br />

1. Written requests may be faxed or emailed to SL&A Architects:<br />

a. Fax: (801) 322-5557<br />

b. Email: rfisher@slaarch.com<br />

B. It is the responsibility of each bidder to ascertain that he/she is in possession of a complete<br />

set of Contract Documents by comparing page numbers against indexes. Before submitting<br />

bids, the subcontractor may wish to check with the CMGC or Architect to determine the<br />

status of any addenda or additional instructions. No post-bidding claims of incomplete sets of<br />

drawings, specifications, addenda, etc. will be considered.<br />

C. Should discrepancies appear in the drawings or specifications which are not clarified<br />

or altered by the addenda, then it will be assumed that the subcontractor has bid the<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

INSTRUCTIONS TO BIDDERS 00100 - 1


project using the most expensive method and/or material.<br />

1.06 ADDENDA OR BULLETINS<br />

A. Any addenda or bulletins issued during the time of bidding, or forming a part of the<br />

Documents loaned to the bidder for the preparation of his bid, shall be covered in the bid and<br />

shall be made a part of the Contract.<br />

1.07 AGREEMENT<br />

A. The form of Agreement shall be a Contract between General Contractor and Subcontractor.<br />

1.08 AWARD OR REJECTION OF BIDS<br />

A. The Contract will be awarded to the lowest responsible bidder complying with these<br />

instructions and with the Notice to Subcontractors.<br />

1.09 APPROVAL OF SUBCONTRACTORS<br />

A. The Owner reserves the right to approve all subcontractors whose services may be used by<br />

the General Contractor in prosecution of the work. Such subcontractors may be required to<br />

submit a statement of their financial responsibilities, bonding limit, current workload, and<br />

experience before approval is given.<br />

1.10 EQUAL OPPORTUNITY EMPLOYER<br />

A. Any subcontractor bidding on this project must be an equal opportunity employer and must<br />

agree to abide by all aspects of the following statement:<br />

1. The Contractor agrees to abide by the provisions of Title VI and VII of the Civil Rights<br />

Act of 1964 (42USC2000c) which prohibits discrimination against any employee or<br />

applicant for employment or any applicant or recipient of services on the basis of<br />

race, religion, color or national origin and further agrees to abide by Executive Order<br />

No. 11246 as amended which prohibits discrimination on the basis of sex, 45CFR90<br />

which prohibits discrimination on the basis of age, and Section 504 of the<br />

Rehabilitation Act of 1973; or the Americans with Disabilities Act of 1990<br />

(42USC12101) which prohibits discrimination on the basis of disability. Also,<br />

Contractor agrees to abide by Utah’s Executive Order, dated June 30, 1989, which<br />

prohibits sexual harassment in the work place.<br />

1.11 COST BREAKDOWN<br />

A. The Subcontractor shall, before starting his/her work, submit to the General Contractor, a<br />

cost breakdown showing the cost of various Sub-subcontractors of the work according to<br />

specification headings. The General Contractor will then submit to the Architect a breakdown<br />

of the trades, equaling the contract price. This breakdown will be used as the basis for the<br />

payment of monthly estimates.<br />

1.12 PAYMENT FOR STORED MATERIALS<br />

A. Due to the price volatility of some materials and products, the Owner will consider payment<br />

for early delivery of materials delivered to the Project Site and securely stored at the site.<br />

Subcontractors are requested to note on their bids, any discount in bid if an early payment is<br />

made, with the understanding that the material must be on site prior to payment.<br />

1.13 INSURANCE POLICIES<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

INSTRUCTIONS TO BIDDERS 00100 - 2


A. Prior to signing the contract, the Subcontractor shall obtain Contractor’s Liability Insurance<br />

and other policies as stipulated in the General Conditions. Such policies shall be properly<br />

executed and shall have the approval of the Owner before proceeding.<br />

B. Fire insurance shall be secured by the Board of Education.<br />

1.13 TIME OF COMPLETION<br />

A. The Subcontractor agrees to complete the work required by the Contact, per the included<br />

schedule and as follows:<br />

1. All work on the Sego Lil Elementary School Classroom Addition in Lehi, Utah shall be<br />

completed per the CMGC Contract Agreement with the Owner.<br />

Date of Substantial Completion: December 31, 2009.<br />

B. The completion of work means total completion with no outstanding punch list items.<br />

1.14 MATERIALS AND SUBSTITUTIONS<br />

A. Prior to the bid opening, bidders wishing to obtain approval on brands and suppliers other<br />

than those specified by name, shall submit their requests together with full descriptive<br />

technical data and samples, to be received by the Architect not less than seven (7) calendar<br />

days before the bid opening. The material or methods substituted shall in every way perform<br />

equally to those specified, and shall fit into the space and system designated. The<br />

Subcontractor shall assume full responsibility for any effect on other items or portions of the<br />

structure influenced by these substitutions. Approval by the Architect will be in the form of an<br />

addendum to the specifications issued to all perspective bidders indicating that additional<br />

brand or brands are approved as equal to those specified.<br />

B. The bidder’s proposal shall be in strict accordance with the drawings and specifications;<br />

however, at the time of the bid opening, and attached to the Bidder’s Proposal, unless<br />

otherwise specified, the Subcontractor may offer a substitute for any material, apparatus,<br />

equipment or process indicated or specified which he considers equal in every respect to<br />

those specified. The offer shall include the difference in cost of each item, if any. If the<br />

Subcontractor does not offer any substitute in the manner required by this section, or if a<br />

substitute so offered is not deemed by the Architect to be equal or acceptable to that<br />

indicated or specified, then the Subcontractor shall furnish, erect or install the material,<br />

apparatus, equipment or process indicated or specified by name.<br />

C. The Contract will be signed on the basis of the Base Bid without reference to substitutes. The<br />

acceptance, if any, of substitutes will be made by Change Order.<br />

1.15 TAXES<br />

A. The Subcontractor shall comply with all Social Security laws, Worker’s Compensation laws<br />

and local laws. The Subcontractor shall obtain all licenses required by local, state and federal<br />

administrative authorities.<br />

B. The Alpine School District will take advantage of the Tax Exempt Law effective January 1,<br />

1996. The Tax Exempt Form TC-721 must be used by the vendor when purchasing<br />

construction materials for this project.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

INSTRUCTIONS TO BIDDERS 00100 - 3


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

INSTRUCTIONS TO BIDDERS 00100 - 4


SECTION 00300 - BID FORM<br />

TO: <strong>Peck</strong> <strong>Ormsby</strong> <strong>Construction</strong> Company<br />

Thanksgiving Point North, Suite 100<br />

2989 W Maple Loop<br />

Lehi, UT 84043<br />

PROJECT: Sego Lily Elementary School Classroom Addition<br />

550 E 900 North<br />

Lehi, Utah<br />

NAME OF BIDDER: ________________________________ DATE: ______________________<br />

Gentlemen:<br />

The undersigned, in compliance with your invitation for bids, having examined the Drawings and<br />

<strong>Specification</strong>s and related documents and the site of the proposed work and being familiar with all of the<br />

conditions surrounding the construction of the proposed project, including the availability of labor, hereby<br />

propose to furnish all labor, materials and supplies as required for the Project in accordance with the Contract<br />

Documents as specified and within the time set forth and at the price stated below. This price is to cover all<br />

expenses incurred in performing the work required under the Contract Documents of which this proposal is a<br />

part.<br />

ADDENDA:<br />

I/We acknowledge receipt of the following addenda: ___/___ /___ /___<br />

SPECIFICATION SECTIONS BIDDING:<br />

Section & Description Installed? Bid Amount<br />

_________________________________ _______ $ ________________<br />

_________________________________ ________ $ ________________<br />

_________________________________ ________ $ ________________<br />

BASE BID:<br />

Dollars ($ ) (In the case of discrepancy, written amount shall govern)<br />

ALTERNATE BIDS, if applicable to our trade:<br />

Alternate No. 1: Door Hardware<br />

Dollars ($ ) (In the case of discrepancy, written amount shall govern)<br />

Alternate No. 2: 80 Mils PVC Roof Membrane<br />

Dollars ($ ) (In the case of discrepancy, written amount shall govern)<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

BID FORM 00300 - 1


COMPLETION DATE:<br />

The project completion date is December 31, 2009. All work, including all punch list items must be<br />

complete by December 31, 2009.<br />

This bid shall remain good for 45 days after bid opening.<br />

Liquidated damages for this portion of the work are $500.00 per calendar day.<br />

The undersigned Contractors License Number for Utah is .<br />

BOND:<br />

At the option of the owner or general contractor a Performance and Payment Bond may be required. The<br />

undersigned agrees to execute the contract within five (5) days and if requested deliver Performance and<br />

Payment Bond in the prescribed form in the amount of 100% of the contract price for faithful performance of<br />

the contract.<br />

Cost of Payment and Performance Bond $ _________________ or Not bondable __________<br />

(bond cost will be added to total bid)<br />

SUBSTITUTIONS:<br />

The following substitutions of materials and/or equipment are proposed:<br />

Item Manufacturer and Description Addition Deduction<br />

____________ _________________________ $___________ $______________<br />

____________ _________________________ $___________ $______________<br />

____________ _________________________ $___________ $______________<br />

TYPE OF ORGANIZATION:<br />

_________________________________________________<br />

Corporation, Partnership, Individual, etc.)<br />

Respectfully Submitted,<br />

___________________________________________<br />

Name of Bidder<br />

___________________________________________<br />

___________________________________________<br />

Authorized Signature<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

BID FORM 00300 - 2


SECTION 00350 - FORMS<br />

PART 1 - GENERAL<br />

1.01 EXEMPTION CERTIFICATE<br />

A. The Alpine School District will take advantage of the new Tax Exempt Law effective January<br />

1, 1996. The Tax exempt Form TC-721, included herein, must be used by the vendor when<br />

purchasing construction materials for all Alpine School District projects.<br />

1.02 CERTIFICATE OF SUBSTANTIAL COMPLETION<br />

A. The Certificate of Substantial Completion shall be issued on AIA Document G704.<br />

1.03 BID FORM<br />

A. Subcontractor bids shall be submitted on the Bid Form included herein.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FORMS 00350 - 1


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FORMS 00350 - 2


Utah State Tax Commission<br />

Exemption Certificate<br />

(Sales, Use, Tourism and Motor Vehicle Rental Tax)<br />

Name of business or institution claiming exemption (purchaser) Telephone Number<br />

Street Address City State ZIP Code<br />

Authorized Signature Name (please print) Title<br />

Name of Seller or Supplier: Date<br />

TC-721<br />

Rev. 1/09<br />

The person signing this certificate MUST check the applicable box showing the basis for which the exemption is being claimed.<br />

Questions should be directed (preferably in writing) to Taxpayer Services, Utah State Tax Commission, 210 N 1950 W, Salt Lake City, UT 84134.<br />

Telephone (801) 297-2200, or toll free 1-800-662-4335.<br />

!"#$"%#&'$!#%()&#*'+%),)*-%'#%"#%('#%-.#*"//)&&)"$<br />

Keep it with your records in case of an audit.<br />

For purchases by government, Native American tribes and public schools, use form TC-721G.<br />

❑<br />

RESALE OR RE-LEASE<br />

Sales Tax License No. ________________<br />

I certify I am a dealer in tangible personal property or services that<br />

is for resale or re-lease. If I use or consume any tangible personal<br />

property or services I purchase tax free for resale, or if my sales are<br />

of food, beverages, dairy products and similar confections<br />

dispensed from vending machines (see Rule R865-19S-74), I will<br />

report and pay sales tax directly to the Tax Commission on my next<br />

sales and use tax return.<br />

❑ LEASEBACKS<br />

I certify the tangible personal property leased satisfies the following<br />

conditions: (1) the property is part of a sale-leaseback transaction; (2)<br />

sales or use tax was paid on the initial purchase of the property; and,<br />

(3) the leased property will be capitalized and the lease payments will<br />

be accounted for as payments made under a financing arrangement.<br />

❑<br />

❑<br />

❑<br />

❑<br />

❑<br />

AGRICULTURAL PRODUCER<br />

I certify the items purchased will be used primarily and directly in a<br />

commercial farming operation and qualify for the Utah sales and use<br />

tax exemption.<br />

COMMERCIAL AIRLINES<br />

I certify the food and beverages purchased are by a commercial<br />

airline for in-flight consumption; or, any parts or equipment<br />

purchased are for use in aircraft operated by common carriers in<br />

interstate or foreign commerce.<br />

COMMERCIALS, FILMS, AUDIO AND VIDEO TAPES<br />

Sales Tax License No. ________________<br />

I certify that purchases of commercials, films, prerecorded video<br />

tapes, prerecorded audio program tapes or records are for sale or<br />

distribution to motion picture exhibitors, or commercial television or<br />

radio broadcasters. If I subsequently resell items to any other<br />

customer, or use or consume any of these items, I will report any tax<br />

liability directly to the Tax Commission.<br />

FILM, TELEVISION, VIDEO<br />

I certify that purchases, leases or rentals of machinery or equipment<br />

will be used by a motion picture or video production company<br />

for the production of media for commercial distribution.<br />

POLLUTION CONTROL FACILITY<br />

Sales Tax License No. __________________________<br />

I certify our company has been granted a “Certification of Pollution<br />

Control Facilities” as provided for by Utah Code §§19-2-123 through<br />

19-2-127 and as explained in Tax Commission Rule R865-19S-83<br />

by either the Air Quality Board or the Water Quality Board. I further<br />

certify each item of tangible personal property purchased under this<br />

exemption is qualifying machinery or equipment for this purpose.<br />

❑<br />

❑<br />

❑<br />

❑<br />

❑<br />

MEDICAL EQUIPMENT<br />

I certify the equipment or device checked below is prescribed by a<br />

licensed physician for human use.<br />

❑ Durable Medical Equipment primarily used to serve a medical<br />

purpose, is not worn in or on the body, and is for home use<br />

only. (Sales of spas and saunas are taxable.)<br />

❑ Mobility Enhancing Equipment primarily used to improve<br />

movement, is for use in a home or motor vehicle, and is not<br />

used by persons with normal mobility.<br />

❑ Prosthetic Device used to replace a missing body part, to<br />

prevent or correct a physical deformity, or support a weak<br />

body part. This is also exempt if purchased by a hospital or<br />

medical facility. (Sales of corrective eyeglasses and contact<br />

lenses are taxable.)<br />

❑ Disposable Home Medical Equipment or Supplies that<br />

cannot withstand repeated use and purchased by, for, or on<br />

behalf of a person other than a health care facility, health care<br />

provider or office of a health care provider. The equipment<br />

and supplies must be eligible for payment under Title XVIII,<br />

federal Social Security Act, or the state plan for medical<br />

assistance under Title XIX, federal Social Security Act.<br />

OUT-OF-STATE CONSTRUCTION MATERIALS<br />

I certify this tangible personal property will be shipped out of state<br />

and will become part of real property located in a state that does not<br />

have a sales tax or allow credit for tax paid to Utah.<br />

CONSTRUCTION MATERIALS PURCHASED FOR AIRPORTS<br />

I certify the construction materials are for a new airport owned or<br />

operated by a city in Davis, Utah, Washington or Weber County. I<br />

further certify the construction materials will be installed or<br />

converted into real property owned by and located at the airport.<br />

CONSTRUCTION MATERIALS PURCHASED FOR RELIGIOUS<br />

AND CHARITABLE ORGANIZATIONS<br />

I certify the construction materials purchased are on behalf of a<br />

religious or charitable organization. I further certify the purchased<br />

construction materials will be installed or converted into real<br />

property owned by the religious or charitable organization.<br />

Name of religious or charitable organization:<br />

________________________________<br />

Sales Tax Exemption No. _____________________________<br />

Name of project: _______________________<br />

DIRECT MAIL<br />

Sales Tax License No. ________________<br />

I certify I will report and pay the sales tax for direct mail purchases<br />

on my next Utah Sales and Use Tax Return.


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❑<br />

❑<br />

❑<br />

❑<br />

❑<br />

❑<br />

ENERGY-RELATED EQUIPMENT<br />

Sales Tax License No. ________________<br />

I certify the machinery or equipment leased or purchased will be<br />

used to create or expand the operations of a renewable energy<br />

production facility, a waste energy production facility, or a facility<br />

that produces fuel from biomass energy.<br />

FUELS, GAS, ELECTRICITY<br />

Sales Tax License No. ________________<br />

I certify all natural gas, electricity, coal, coke, and other fuel<br />

purchased will be used for industrial use only and not for residential<br />

or commercial purposes.<br />

MUNICIPAL ENERGY<br />

Sales Tax License No. ________________<br />

I certify the natural gas or electricity purchased: is for resale; is<br />

prohibited from taxation by federal law, the U.S. Constitution, or the<br />

Utah Constitution; is for use in compounding or producing taxable<br />

energy; is subject to tax under the Motor and Special Fuel Tax Act;<br />

is used for a purpose other than as a fuel; is used by an entity<br />

exempted by municipal ordinance; or is for use outside a municipality<br />

imposing a municipal energy sales and use tax. The normal<br />

sales tax exemptions under Utah Code §59-12-104 do not apply to<br />

the Municipal Energy Sales and Use Tax.<br />

STEEL MILL<br />

Sales Tax License No. ________________<br />

I certify the rolls, rollers, refractory brick, electric motors or other<br />

replacement parts will be used in the furnaces, mills or ovens of a steel<br />

mill as described in Standard Industrial Classification (SIC) 3312.<br />

RESEARCH AND DEVELOPMENT OF COAL-TO-LIQUID, OIL<br />

SHALE AND TAR SANDS TECHNOLOGY<br />

Sales Tax License No. ________________<br />

I certify the tangible personal property purchased will be used in<br />

research and development of coal-to-liquids, oil shale, and tar<br />

sands technology.<br />

MAILING LISTS<br />

Sales Tax License No. ________________<br />

I certify the printed mailing lists or electronic databases are used to<br />

send printed material that is delivered by U.S. mail or other delivery<br />

service to a mass audience where the cost of the printed material is<br />

not billed directly to the recipients.<br />

SEMICONDUCTOR FABRICATING, PROCESSING, OR<br />

RESEARCH AND DEVELOPMENT MATERIAL<br />

Sales Tax License No. ________________<br />

I certify the fabricating, processing, or research and development<br />

materials purchased are for use in research or development, manufacturing,<br />

or fabricating of semiconductors. Failure to report these<br />

purchases on the information line of the semiconductor manufacturer’s<br />

sales and use tax return may subject the semiconductor manufacturer<br />

to a penalty equal to the lesser of $1,000 or 10 percent of the sales and<br />

use tax that would have been imposed if the exemption had not applied.<br />

To be valid this certificate must be filled in completely, including a check mark in the proper box.<br />

A sales tax license number is required only where indicated.<br />

Please sign, date and, if applicable, include your license or exemption number.<br />

NOTE TO SELLER: Keep this certificate on file since it must be available for audit review.<br />

NOTE TO PURCHASER: Keep a copy of this certificate for your records. You must notify the seller of cancellation, modification, or limitation of the<br />

exemption you have claimed.<br />

If you need an accommodation under the Americans with Disabilities Act, contact the Tax Commission at (801) 297-3811 or TDD (801) 297-2020.<br />

Please allow three working days for a response.<br />

!"#$"%#&'$!#%()&#*'+%),)*-%'#%"#%('#%-.#*"//)&&)"$<br />

Keep it with your records in case of an audit.<br />

❑<br />

❑<br />

❑<br />

❑<br />

❑<br />

❑<br />

LOCOMOTIVE FUEL<br />

I certify this fuel will be used by a railroad in a locomotive engine.<br />

MACHINERY AND EQUIPMENT AND NORMAL OPERATING<br />

REPAIR OR REPLACEMENT PARTS USED IN A MANUFAC-<br />

TURING FACILITY OR MINING ACTIVITY<br />

Sales Tax License No. ________________<br />

I certify the machinery and equipment and normal operating repair or<br />

replacement parts purchased have an economic life of three years or<br />

more and are for use in a Utah manufacturing facility described within<br />

the SIC Codes of 2000-3999, in a qualifying scrap recycling operation,<br />

or in a cogeneration facility placed in service on or after May 1, 2006,<br />

or in an establishment described in NAICS 212, Mining (except Oil and<br />

Gas), or NAICS 213113, Support Activities for Coal Mining, NAICS<br />

213114, Support Activities for Metal Mining, or NAICS 213115,<br />

Support Activities for Nonmetallic Minerals (except Fuels) Mining. The<br />

mining exemption also includes equipment used in research and<br />

development. Failure to report these purchases on the information<br />

line of the sales and use tax return may subject the filer to a penalty<br />

equal to the lesser of $1,000 or 10 percent of the sales and use tax<br />

that would have been imposed if the exemption had not applied.<br />

RELIGIOUS OR CHARITABLE INSTITUTION<br />

Sales Tax Exemption No. _____________________________<br />

I certify the tangible personal property or services purchased will be<br />

used or consumed for essential religious or charitable purposes.<br />

This exemption can only be used on purchases totaling $1,000<br />

or more, unless the sale is pursuant to a contract between the<br />

seller and purchaser.<br />

SKI RESORT<br />

Sales Tax License No. ________________<br />

I certify the snow-making equipment, ski slope grooming equipment<br />

or passenger rope-ways purchased are to be paid directly with<br />

funds from the ski resort noted on the front of this form.<br />

TOURISM/MOTOR VEHICLE RENTAL<br />

I certify the motor vehicle being leased or rented will be temporarily<br />

used to replace a motor vehicle that is being repaired pursuant to a<br />

repair or an insurance agreement; the lease will exceed 30 days;<br />

the motor vehicle being leased or rented is registered for a gross<br />

laden weight of 12,001 pounds or more; or, the motor vehicle is<br />

being rented or leased as a personal household goods moving van.<br />

This exemption applies only to the tourism tax (up to 7 percent) and<br />

the short-term motor vehicle rental tax (Transportation Corridor<br />

Funding – 2.5 percent) – not to the state, local, transit, zoo, hospital,<br />

highways, county option or resort sales tax.<br />

TELECOMMUNICATIONS EQUIPMENT, MACHINERY OR<br />

SOFTWARE<br />

Sales Tax License No. ________________<br />

I certify these purchases or leases of equipment, machinery, or<br />

software, by or on behalf of a telephone service provider, have a<br />

useful economic life of one or more years and will be used to enable<br />

or facilitate telecommunications; to provide 911 service; to maintain<br />

or repair telecommunications equipment; to switch or route<br />

telecommunications service; or for sending, receiving, or transporting<br />

telecommunications service.


SECTION 00500 – PROJECT SCHEDULES<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Refer to the following Preliminary <strong>Construction</strong> Schedule for tentative dates of when work will<br />

be expected to be completed. (Schedule will be issued via addendum.)<br />

B. Refer to the Schedule of Responsibility for Temporary Facilities and General Conditions<br />

Services for subcontractor requirements with respect to the services indicated.<br />

1.02 SCHEDULE OF RESPONSIBILITY FOR TEMPORARY<br />

FACILITIES AND GENERAL CONDITIONS SERVICES<br />

Note: “…as required” means by the contract documents, or required by regulations, or required in order to<br />

execute the Subcontractor’s work, or reasonably required of the Subcontractor by the General Contractor.<br />

DESCRIPTION PROVIDED, MAINTAINED & REMOVED BY<br />

1. Temporary Fencing Site Fencing Contractor<br />

2. Drinking Water Each Subcontractor<br />

3. Additional temporary power drop Electrical Subcontractor<br />

(connect & disconnect) distribution<br />

System and panels per Section<br />

01500<br />

4. Temporary Power Electrical Subcontractor<br />

5. Temporary Interior Lighting per Access Lighting by GC<br />

Section 01500 and Utah OSHA Task Lighting by each trade<br />

6. Temporary Task Lighting beyond Each Subcontractor, as required by their work<br />

The requirements of Section 01500<br />

And Utah OSHA<br />

7. Two (2) each Temporary Freeze- Mechanical Subcontractor<br />

Proof Hose Bibs at Ground Level<br />

8. Temporary Fire Extinguisher General Contractor for his field office, and each<br />

Subcontractor as needed<br />

9. Temporary Roof Access Each Subcontractor, as required for their work<br />

10. Safety Barricades, Methods and Each Subcontractor as required; for example,<br />

Equipment as required by Utah perimeter rails at the roof (if required) shall be by<br />

OSHA except as noted otherwise the Roofing Subcontractor, and barricades or<br />

herein closures required at a floor penetration for duct-<br />

work shall be by the Mechanical Subcontractor.<br />

11. Site Dust Control Subcontractor during Demolition Operations<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

PROJECT SCHEDULES 00500 - 1


12. Snow Removal from Access Roads General Contractor<br />

and On-site Parking Areas<br />

13. Snow Removal from Subcontractor Each Subcontractor as required – Snow removal<br />

Storage areas, Staging Areas, from concrete forms and metal deck areas to<br />

Office Areas and Work Areas receive concrete shall be by the Concrete<br />

Subcontractor.<br />

14. Telephone Service General Contractor will provide at least one<br />

accessible telephone in the General Contractor’s<br />

Field office for the Subcontractor’s use for local,<br />

credit card, or collect calls. Telephones in<br />

Subcontractor’s project trailers/offices shall be<br />

provided by Subcontractors.<br />

15. Dumpsters for Trash Each Subcontractor to provide for their own use<br />

16. Broom Cleaning and Daily Cleanup Each Subcontractor for their area and trade<br />

17. Removal of Window Labels and Glass and Glazing Subcontractor<br />

and Erection Marks, and Final<br />

Window Cleaning<br />

18. Removal of all waste, debris, boxes, Each Subcontractor<br />

etc., from work areas and loading<br />

of these items into dumpsters or<br />

other designated trash containers<br />

on site on a daily basis<br />

19. Control of dust, noise and debris Responsible Subcontractor<br />

caused by a Subcontractor’s work,<br />

dust partitions, protection of<br />

existing and installed products<br />

20. Temporary heating of building to 50 Owner Controlled Allowance<br />

degrees F after it is enclosed<br />

21. Temporary enclosures, weather Each Subcontractor, as required, except as noted<br />

protection and heating for<br />

Subcontractor’s work. Protection<br />

of equipment and supplies<br />

22. Temporary Toilets General Contractor<br />

23. Building Permits None are required<br />

24. Mechanical and Electrical Mechanical and Electrical Subcontractors as<br />

Connection Fees needed - All required fees to be reimbursed by the<br />

Owner<br />

25. Survey General Contractor<br />

26. Layout Each Subcontractor, as required<br />

27. Temporary Site Dewatering Each Subcontractor, as required<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

PROJECT SCHEDULES 00500 - 2


28. Temporary Field Office, Storage Each Subcontractor, as required<br />

Vans, Parking Arrangements,<br />

Secure Fenced Storage Area<br />

(if space is available), etc.<br />

29. Water Hoses and Extension Cords Each Subcontractor<br />

30. Temporary Shoring, Cribbing, Each Subcontractor, as required<br />

Bracing and Slope Protection<br />

31. Unloading and Conveying Each Subcontractor<br />

of Material<br />

32. Scaffolding, Staging, Planking Each Subcontractor, as required<br />

and Plywood Roof Protection<br />

33. Engagement of Testing Laboratory Owner<br />

Services for the testing of soils,<br />

concrete and asphalt paving<br />

34. Night Watchman or Security Service None will be provided<br />

35. As-Built Drawings, accurately Each Subcontractor, on a weekly basis<br />

showing position and elevation<br />

of Subcontractor’s installed work<br />

36. All other items not specifically Each Subcontractor, as required<br />

described herein as being provided<br />

by General Contractor<br />

END OF SECTION<br />

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PROJECT SCHEDULES 00500 - 3


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

PROJECT SCHEDULES 00500 - 4


SECTION 00700 - GENERAL CONDITIONS<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. AIA Document A201-1997 “General Conditions of the Contract for <strong>Construction</strong>” is, by<br />

reference herein, incorporated into the project. A copy is available for review at the Architect’s<br />

office.<br />

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GENERAL CONDITIONS 00700 - 1


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

GENERAL CONDITIONS 00700 - 2


SUPPLEMENTARY GENERAL CONDITIONS<br />

The supplementary General Conditions contain amendments and additions to the A.I.A. General Conditions.<br />

Where any part of the A.I.A. General conditions is modified or voided by the Supplementary General<br />

Conditions, the unaltered provisions shall remain in effect.<br />

ARTICLE 3 – CONTRACTOR<br />

Under 3.3 “Supervision and <strong>Construction</strong> Procedures, “add the following:<br />

3.3.5 “Owner will establish lot lines, restrictions, and a permanent bench mark. All other grades, lines,<br />

levels, and bench marks shall be established and maintained by the Contractor.”<br />

3.3.6 “Contractor shall provide and maintain well-built batter boards at corners. He shall establish and<br />

safeguard bench marks in at least two widely separated places. As work progresses, he shall<br />

establish exact locations of partitions on rough floors as a guide to the various trades.”<br />

3.3.7 “Contractor shall verify all grades, lines, levels, and dimensions indicated on the drawings, and shall<br />

report all inconsistencies to the Architect before commencing work.”<br />

Under 3.5, “Warranty,” add the following:<br />

3.5.2 “The Contractor shall guarantee his work of the entire project for a period of one year after date of<br />

substantial completion unless otherwise required. He shall at his own expense, replace or adjust<br />

any of his work which may require it during that time, and he shall pay for all repair or replacement<br />

or other work occasioned by such operation.”<br />

3.5.3 “If within one year after the Date of Substantial Completion or within such longer period of time as<br />

may be prescribed by law or by the terms of any applicable special guarantee required by the<br />

Contract Documents, any of the work is found to be defective or not in accordance with the<br />

Contract Documents, the Contractor shall correct it promptly after receipt of written notice from the<br />

Owner to do so, unless the Owner has previously given the Contractor a written acceptance of such<br />

condition. The Owner shall give such notice promptly after discovery of the condition.”<br />

Under 3.18 “Indemnification,” add the following:<br />

3.18.4 “Indemnities” shall be defined for the purposes of their Article:<br />

Alpine School District and while acting within the scope of their duties as such: Any member of<br />

its Board of Education or advisory committees, or any of its elected or appointed officials, or<br />

any of its employees or authorized volunteers, and the Architect or his representative.”<br />

ARTICLE 4 – ADMINISTRATION OF THE CONTRACT:<br />

Under 4.7 “Claims and Disputes,” add the following:<br />

4.7.10 The owner will not be responsible for expenses incurred during delays on the project, if any.<br />

ARTICLE 7 – CHANGES IN THE WORK:<br />

Under 7.2 “Change Orders,” add the following:<br />

7.2.3 In addition, if the proposal includes a time extension, a justification therefore shall also be furnished.<br />

The proposal, together with the price breakdown and time extension justification, shall be furnished<br />

within thirty (30) days of the date first requested by the Architect.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SUPPLEMENTARY GENERAL CONDITIONS 00800-1


In such proposals, profit and overhead shall be computed as follows:<br />

Subcontractor’s profit and overhead shall not exceed 10% of total direct costs.<br />

The <strong>Construction</strong> Manager/General Contractor’s profit and overhead on work performed by his<br />

own crews shall not exceed 10% of total direct costs.<br />

The <strong>Construction</strong> Manager/General Contractor’s profit and overhead on work performed by his<br />

subcontractor shall not exceed 5% of total direct costs.<br />

On credit changes, profit and overhead on the originally estimated work will not have to be<br />

returned to the Owner.<br />

Percentage fees represent the total fees to be paid for change orders. The <strong>Construction</strong><br />

Manager/General Contractor’s fee submitted as part of this bid will not be added to the fees<br />

listed above.<br />

ARTICLE 11 – INSURANCE AND BONDS:<br />

IF IN CONFLICT, THIS WOULD SUPERSEDE ARTICLE 11 INSURANCE OF THE AIA DOCUMENT A201<br />

“GENERAL CONDITIONS OF THE CONTRACT FOR CONSTRUCTION”<br />

ALL COSTS FOR INSURANCE SHALL BE INCLUDED IN THE BID AMOUNT<br />

Under 11.1 “Contractor’s Liability Insurance,” add the following:<br />

11.1.4 “To protect against liability, loss or expense arising from damage to property or injury of any person<br />

or persons incurred in any way out of, in connection with, or resulting from the work provided<br />

hereunder, Contractor shall obtain at its own expense from reliable insurance companies<br />

acceptable to Owner’s Business Official and authorized to do business in the State in which the<br />

work is to be performed, and shall maintain in force during the entire period of this Contract, the<br />

following or equivalent insurance:”<br />

Worker’s Compensation Insurance providing staturatory benefits and Employers’ Liability<br />

Insurance to a limit of $1,000,000.<br />

Comprehensive General Liability Insurance, including premises-operations; explosion; collapse<br />

and underground hazards; blanket contractual; broad form property damage; independent<br />

contractors; and personal injury including employees with limits not less than $1,000,000<br />

combined single limit per occurrence.<br />

Comprehensive Automobile Liability Insurance including owned, hired, and non-owned<br />

automobiles with limits not less than $1,000,000 combined single limit per occurrence.<br />

Contractor using its own aircraft, or employing aircraft in connection with the work performed<br />

under this Contract shall maintain aircraft liability insurance with a combined single limit<br />

applying to bodily injury and property damage liability not less than $1,000,000 per occurrence.<br />

Any policy required by this section may be arranged under a single policy for the full limit required,<br />

or by a combination of underlying policies with the balance provided by an Excess or Umbrella<br />

Liability policy.<br />

Owner may accept equivalent self-insured programs in lieu of insurance upon specific approval of<br />

Owner’s Business Official.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SUPPLEMENTARY GENERAL CONDITIONS 00800-2


Irrespective of the requirements as to insurance to be carried by Contractor as provided herein,<br />

insolvency, bankruptcy, or failure of any insurance company to pay all claims accruing, shall not be<br />

held to relieve contractor of any obligations hereunder.<br />

The following shall be listed as additional insured’s under each of the policies required to be<br />

purchased and maintained by contractor, with the exception of Worker’s Compensation:<br />

“Alpine School District and while acting within the scope of their duties as such: any member of<br />

its Board of Education or advisory committees, or any of its elected or appointed officials, or<br />

any of its employees or authorized volunteers, and Architect or his representatives.”<br />

Each policy so required shall be primary to the aforesaid insured’s listed above, and shall apply to<br />

the full policy limits prior to any other insurance coverage which the aforesaid insured’s may have in<br />

the event of claim under any of said policies, but, only with respect to work being performed by<br />

Contractor on behalf of the aforesaid insured’s.<br />

Before the work is commenced, certificates evidencing that satisfactory coverage of the type and<br />

limits set forth above are in effect, shall be furnished to the Owner. Such insurance policies shall<br />

contain provisions that no alterations, cancellation, or material change therein shall become<br />

effective except upon thirty (30) days prior written notice to Owner’s Business Official as evidenced<br />

by return of registered or certified letter sent to Owner’s Business Official.<br />

Any and all deductibles in the above described policies shall be assumed by, for the account of,<br />

and at sole risk of Contractor.<br />

Under 11.3 “Property Insurance,” add the following:<br />

11.3.12 “Owner shall provide “all risk” property insurance to protect Owner, as well as all Contractors,<br />

subcontractors, and sub-subcontractors with respect to work performed hereunder at Owner’s own<br />

cost and expense, according to the policy forms currently in force with insurance carriers selected<br />

by Owner’s Risk Manager. Such “all risk” insurance shall not cover the perils of earthquake or flood,<br />

or extend to cover Contractors’, subcontractors’, or sub-subcontractors’ equipment or vehicles.<br />

Owner’s Risk Manager will furnish, upon request, all parties in interest with copies of said policies<br />

authenticated by authorized agents of the insurers.”<br />

The above described policies shall be subject to a total deductible of $1,000,000 per loss<br />

occurrence, which shall be assumed by all insured’s in proportion to their share of the total<br />

amount of an insured loss occurrence.<br />

Any insured property loss is to be adjusted with the Owner’s Business Official, and may be<br />

payable to the Owner’s Business Official as trustee for the insured’s, their interests may<br />

appear, subject to the requirements of any applicable loss payable clause.<br />

Contractor and Owner hereby waive all rights against each other for damages caused by perils<br />

insured against under the property insurance provided by Owner, except such rights as<br />

Contractor may have to the proceeds of such insurance held by the Owner’s Business Official<br />

as trustee.<br />

If the Contractor requests in writing that insurance for special hazards be included in the<br />

property insurance policy, the Owner’s Business Official shall, if possible, include such<br />

insurance, and the cost thereof shall be charged to the Contractor by appropriate change order.<br />

11.3.13 “The Contractor shall continuously maintain adequate protection of all his work from damage and<br />

shall protect the Owner’s property from injury or loss arising in connection with this Contract. He<br />

shall make good any such damage, injury, or loss, except such as may be directly due to errors in<br />

the Contract Documents or caused by agents or employees of the Owner, or as may be insured by<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SUPPLEMENTARY GENERAL CONDITIONS 00800-3


the Owners as required by the Property insurance Article of these Supplementary General<br />

Conditions. He shall adequately protect adjacent property as provided by law and the Contract<br />

Documents.”<br />

The Contractor shall take all necessary precautions for the safety of employees on the work<br />

and shall comply with all applicable provisions of federal, state, and municipal safety laws and<br />

building codes to prevent accidents or injury to persons on, about, or adjacent to the premises<br />

where the work is being performed. He shall erect and properly maintain at all times, as<br />

required by the conditions and progress of the work, all necessary safeguards for the protection<br />

of workers and the public, and shall post danger signs warning against hazardous conditions.<br />

Under 11.4 “Performance Bond and Payment Bond,” add the following:<br />

11.4.3 “The Contractor shall include in his bid, as part of the quoted total, all costs involved in securing and<br />

furnishing the following bonds based on the completed cost of the Contract:<br />

A full 100% Performance Bond covering the faithful execution of the Contract; and<br />

A full 100% Payment Bond of all obligations arising thereunder.<br />

ADDITIONAL ARTICLES: Add the following articles:<br />

ARITCLE 15 – INCIDENTAL WORK:<br />

All minor details of work which are not shown on the plans, as well as such items which are not specifically<br />

mentioned in the specifications, but are obviously necessary for the proper completion of the work, shall be<br />

considered as incidental, and as being a part of and included with the work for which prices are given in the<br />

proposal, and no extra compensation shall be allowed the Contractor for the performance thereof.<br />

ARTICLE 16 – CONTRACTOR RESPONSIBILITY:<br />

The Contractor shall employ a competent Superintendent who shall be in attendance at the project site during<br />

the process of work. The Superintendent shall be satisfactory and approved by the Architect. The Architects<br />

decision concerning the competency of the Superintendent will be final.<br />

The Superintendent shall not be changed throughout the duration of the project, except with the consent of<br />

the Architect, or unless the Superintendent proves to be unsatisfactory to the Contractor and ceases to be in<br />

his employ.<br />

The Superintendent shall represent the Contractor, and all communications given to the Superintendent shall<br />

be as binding as if given to the Contractor. Important communication will be confirmed in writing. Other<br />

communications will be so confirmed on written request in each case.<br />

ARTICLE 17 – RELATIONS OF CONTRACTOR AND SUBCONTRACTOR:<br />

The Contractor agrees to bind every subcontractor and every subcontractor agrees to be bound by the terms<br />

of the Agreement, the General Conditions, and the drawings and specifications as far as applicable to his<br />

work. Nothing in the Article shall create any obligation on the part of the Owner to pay or to see to the<br />

payment of any sums to any subcontractor.<br />

ARTICLE 18 – SALES TAX SAVINGS:<br />

Alpine School District is tax exempt in accordance with the new Utah State Tax Law that went into effect<br />

January 1, 1996. Do not include state sales tax on products, materials, etc.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SUPPLEMENTARY GENERAL CONDITIONS 00800-4


DIVISION 1 – GENERAL REQUIREMENTS<br />

Section 01010 – Summary of Work<br />

Section 01030 – Alternates<br />

Section 01035 – Modification Procedures<br />

Section 01040 – Project Coordination<br />

Section 01050 – Field Engineering<br />

Section 01090 – Definitions and Standards<br />

Section 01100 – Products and Substitutions<br />

Section 01155 – Application for Payment<br />

Section 01200 – Project Meetings<br />

Section 01300 – Submittals<br />

Section 01400 – Testing and Laboratory Service<br />

Section 01500 – <strong>Construction</strong> Facilities and Temporary Controls<br />

Section 01700 – Contract Closeout<br />

Section 01731 – Cutting and Patching<br />

Section 01740 – Warranties and Bonds<br />

Section 01782 – Operational and Maintenance Data<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

DIVISION TABLE OF CONTENTS


SECTION 01010 - SUMMARY OF WORK<br />

PART 1 - GENERAL<br />

1.01 SCOPE<br />

A. Requirements of Division 0 “Bidding Requirements” and Division 1 “General Requirements”<br />

apply to every section contained in the Project Manual, and shall govern the execution of<br />

Work required by the Contract Documents.<br />

B. Furnish everything necessary for and incidental to proper and satisfactory completion of all<br />

Work specified and indicated or shown in the Contract Documents.<br />

C. It is the intent of the Owner to issue a “Notice to Proceed” as soon as bidding and contract<br />

negotiations can be completed on or around March 31, 2009, with construction starting<br />

shortly thereafter.<br />

1.02 PROJECT<br />

1.03 CODES<br />

A. Location: This project is located at the existing Sego Lily Elementary School at 550 E 900<br />

North, Lehi, Utah.<br />

B. The project includes a classroom and administration suite addition of approximately 20,400<br />

square feet and a remodel of the existing administration suite, which is about 1,750 square<br />

feet. Some of the work identified in the Contract Documents will impact other areas of the<br />

existing building, which will require coordination with faculty and staff, protection of occupants<br />

and scheduling work after school hours.<br />

The project will need to be phased as indicated in the Phasing drawing and adjusted as<br />

determined by the CM/GC to accommodate the school. Parking for faculty and staff, plus the<br />

trades, and staging areas are identified in the Phasing drawing, but are subject to change<br />

where requested by the Owner, as determined by the CM/GC, or to better accommodate the<br />

school.<br />

The date for substantial completion is December 31, 2009, which may be adjusted in the<br />

CM/GC contract, as determined by the actual start date.<br />

<strong>Construction</strong> is load-bearing masonry (Atlas brick) with steel joists and deck. Steel columns<br />

and beams are also used in a few areas. The roof system is a single-ply membrane over<br />

insulation.<br />

The project includes a new boiler/chiller/air handler for the addition and a fire sprinkler<br />

system, also for the addition and the remodeled area of the existing school.<br />

C. Alternates: This project includes alternates, which are identified in Division 1 Section<br />

“Alternates” and on the Drawings.<br />

A. Law of place of building governs. Conform to applicable requirements of the latest editions of<br />

the International Building Code, International Building Code Standards, International<br />

Mechanical Code, International Plumbing Code, National Electrical Code, National Fire<br />

Protection Association requirements, local ordinances, and UOSHA requirements applicable<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SUMMARY OF WORK 01010 - 1


to this project, unless a higher standard is called for, without additional cost to the Owner.<br />

B. Comply with ICC/ANSI A-117.1-2003, American National Standard “Accessible and Usable<br />

Building and Facilities,” and with the Americans with Disabilities Act (ADA) of 1990<br />

“Accessibility Guidelines for Buildings and Facilities” as amended.<br />

1.04 CONTRACT LIMITS<br />

A. Work included in this project is generally limited to the area north of the existing building and<br />

to the remodeled area, with some additional work required in other areas of the site and the<br />

building as identified throughout the construction documents. Any damage due to<br />

construction activity to existing structures and site improvement is the responsibility of the<br />

contractor/subcontractors to repair at no additional cost to the Owner.<br />

PART 2 – PRODUCTS<br />

2.01 The District has prequalified contractors and suppliers as indicated below. These are the only<br />

subcontractors that will be allowed to bid on the project for work from their respective trades.<br />

A. Refer to Division 4 Section “Unit Masonry” for approved masonry contractors.<br />

B. Refer to Division 6 Section “Interior Architectural Millwork” for approved mills.<br />

C. Approved Mechanical Contractors:<br />

1. Quest Mechanical, 801-374-1762 , PO Box 2045, Provo, Utah<br />

2. Professional Plumbing 801-794-3636 , 1242 East 1060 North, Springville, Utah<br />

a. Cofran Climate Systems, 801-794-2413, 1012 North 1100 East, Spanish<br />

Fork, Utah<br />

3. US Mechanical, 801-785-6028 , 383 South Main, Pleasant Grove, Utah<br />

4 Western States Mechanical, 801-489-5117 , 995 South 1960 West, Springville,<br />

Utah<br />

5. PHE Mechanical Contracting, 801-566-3389 , 4225 West Nike Drive Suite B, West<br />

Jordan, Utah<br />

D. Approved Electrical Contractors<br />

1. Tri-Phase Electric, 801-756-6008 , 775 East 930 South, American Fork, Utah<br />

2. Arco Electric, 801-566-1695 , 597 West 9320 South, Sandy, Utah<br />

3. Sage Electric, 801-465-7960 , 1639 West American Way #4, Payson, Utah<br />

4. Cutler Electric, 801-489-1351 , 1417 East 150 South, Springville, Utah<br />

5. Morris Electric, 801-489-8501 , 275 West 900 North, Springville, Utah<br />

6. Taylor Electric, 801-413-1300 , 1018 West Beardsley Piace #A, Salt Lake, Utah<br />

7. All Phase Electric, 801-561-7301 , 95 West 9560 South, Sandy, Utah<br />

PART 3 - EXECUTION (Not Applicable)<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SUMMARY OF WORK 01010 - 2


SECTION 01030 - ALTERNATES<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Intent herewith is to give the bidders a general description of products, systems and<br />

construction involved in all parts of the project, that are designated as alternate bid items.<br />

Each and every item described herein, and all work required therefore and appurtenant<br />

thereto, is specified elsewhere in this project manual.<br />

B. The Owner reserves the right to accept or reject any or all of the alternates listed below,<br />

independent of the order in which they are listed.<br />

C. Include as part of each Alternate, miscellaneous devices, accessory object and similar items<br />

incidental to or required for a complete installation whether or not mentioned as part of the<br />

Alternate.<br />

1.02 DEFINITIONS<br />

A. Definition: An Alternate is an amount proposed by Bidders and stated on the Bid Form for<br />

certain construction activities defined in the Bidding Requirements that may be added to or<br />

deducted from Base Bid amount if the Owner decides to accept a corresponding change in<br />

either the amount of construction to be completed, or in the products, materials, equipment,<br />

systems or installation methods described in Contract Documents.<br />

1.03 QUALITY ASSURANCE<br />

A. Coordination: Coordinate related Work and modify or adjust adjacent Work as necessary to<br />

ensure that Work affected by each accepted Alternate is complete and fully integrated into the<br />

project.<br />

B. Notification: Immediately following the award of the Contract, prepare and distribute to each<br />

party involved, notification of the status of each Alternate. Indicate whether Alternates have<br />

been accepted, rejected, or deferred for consideration at a later date. Include a complete<br />

description of negotiated modifications to Alternates.<br />

C. Schedule: A “Schedule of Alternates” is included at the end of this Section. <strong>Specification</strong><br />

Sections referenced in the Schedule contain requirements for materials and methods<br />

necessary to achieve the Work described under each Alternate.<br />

PART 2 - PRODUCTS<br />

Not Used<br />

PART 3 - EXECUTION<br />

3.01 SCHEDULE OF ALTERNATES<br />

A. Alternate No. 1 – Door Hardware<br />

Refer to Division 8 Section “Finish Hardware” for alternate door hardware.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

ALTERNATES 01030 - 1


B. Alternate No. 2 – 80 Mil Single-Ply (PVC) Roof Membrane<br />

Refer to Division 7 Section “Polyvinyl-Chloride (PVC) Roofing for requirements for an 80 mil<br />

membrane with a 30-year warranty.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

ALTERNATES 01030 - 2


SECTION 01035 - MODIFICATION PROCEDURES<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and other Division 1 <strong>Specification</strong> sections, apply to this section.<br />

1.02 SUMMARY<br />

A. This section specifies administrative and procedural requirements for handling and processing<br />

Contract modifications.<br />

B. Related Sections: The following sections contain requirements that relate to this section:<br />

1. Division 1 Section “Submittals” for requirements for the Contractor’s <strong>Construction</strong><br />

Schedule.<br />

2. Division 1 Section “Application for Payment” for administrative procedures governing<br />

applications for payment.<br />

3. Division 1 Section “Products and Substitutions” for administrative procedures for<br />

handling requests for substitutions made after award of the Contract.<br />

1.03 MINOR CHANGES IN THE WORK<br />

A. Supplemental instructions authorizing minor changes in the Work, not involving an adjustment<br />

of the Contract Sum or Contract Time, will be issued by the Architect on AIA form G710,<br />

Architect’s Supplemental Instructions.<br />

1.04 CHANGE ORDER PROPOSAL REQUESTS<br />

A. Owner-Initiated Proposal Requests: Proposal changes in the Work that will require adjustment<br />

to the Contract Sum or Contract Time will be issued by the Architect, with detailed description<br />

of the proposed change and supplemental or revised Drawings and <strong>Specification</strong>s, if<br />

necessary.<br />

1. Proposal requests issued by the Architect are for information only. Do not consider<br />

them instruction either to stop work in progress, or to execute the proposed change.<br />

2. Unless otherwise indicated in the proposal request, within 15 days of receipt of the<br />

proposal request, submit to the Architect for the Owner’s review an estimate of cost<br />

necessary to execute the proposed change.<br />

a. Include a list of quantities of products to be purchased and unit costs, along<br />

with the total amount of purchases to be made. Where requested, furnish<br />

survey data to substantiate quantities.<br />

b. Indicate applicable taxes, delivery charges, equipment rental, and amounts of<br />

trade discounts.<br />

c. Include a statement indicating the effect the proposed change in the Work will<br />

have on the Contract Time.<br />

B. Contractor-Initiated Change Order Proposal Request: When latent or other unforseen<br />

conditions require modifications on the Contract, the Contractor may propose changes by<br />

submitting a request for a change to the Architect.<br />

1. Include a statement outlining the reasons for the change and the effect of the change<br />

on the Work. Provide a complete description of the proposed change. Indicate the<br />

effect of the proposed change on the Contract Sum and Contract Time.<br />

2. Include a list of quantities of products to be purchased and unit costs along with the<br />

total amount of purchases to be made. Where requested, furnish survey data to<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

MODIFICATION PROCEDURES 01035 - 1


substantiate quantities.<br />

3. Indicate applicable taxes, delivery charges, equipment rental, and amounts of trade<br />

discounts.<br />

4. Comply with requirements in Section “Products and Substitutions” if proposed change<br />

in the Work requires the substitution of one product or system for a product or system<br />

not specified.<br />

C. Proposal Request Form: Use AIA Document G709 for Change Order Proposal Requests.<br />

1.05 CONSTRUCTION CHANGE DIRECTIVE<br />

A. <strong>Construction</strong> Change Directive: When the Owner and Contractor are not in total agreement on<br />

the terms of a Change Order Proposal Request, the Architect may issue a <strong>Construction</strong><br />

Change Directive on AIA Form G714, instructing the Contractor to proceed with a change in<br />

the Work, for subsequent inclusions in a Change Order.<br />

1. The <strong>Construction</strong> Change Directive will contain a complete description of the change<br />

in the Work and designate the method to be followed to determined change in the<br />

Contract Sum or Contract Time.<br />

B. Documentation: Maintain detailed records on a time and material basis of work required by<br />

the <strong>Construction</strong> Change Directive.<br />

1. After completion of the change, submit an itemized account and supporting data<br />

necessary to substantiate cost and time adjustments to the Contract.<br />

1.06 CHANGE ORDER PROCEDURES<br />

A. Upon the Owner’s approval of a Change Order Proposal Request, the Architect will issue a<br />

Change Order for signatures of the Owner and Contractor on AIA Form G701, as provided in<br />

the Conditions of the Contract.<br />

PART 2 - PRODUCTS (Not Applicable)<br />

PART 3 - EXECUTION (Not Applicable)<br />

END OF SECTION<br />

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MODIFICATION PROCEDURES 01035 - 2


SECTION 01040 - PROJECT COORDINATION<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and other Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. Minimum administrative and supervisory requirements necessary for coordination of work on<br />

the project include but are not limited to the following:<br />

1. Coordination.<br />

2. Limitations for use of site.<br />

3. General installation provisions.<br />

4. Cleaning and protection.<br />

B. Field engineering is included in Section “Field Engineering”.<br />

C. Requirements for the Contractor’s <strong>Construction</strong> Schedule are included in Section “Submittals”.<br />

1.03 COORDINATION<br />

A. Coordination: Coordinate construction activities included under various Sections of these<br />

<strong>Specification</strong>s to assure efficient and orderly installation of each part of the Work. Coordinate<br />

construction operations included under different Sections of the <strong>Specification</strong>s that are<br />

dependant upon each other for proper installation, connection, and operation.<br />

1. Where installation of one part of the Work is dependant on installation of other<br />

components, either before or after its own installation, schedule construction activities<br />

in the sequence required to obtain the best results.<br />

2. Where availability of space is limited, coordinate installation of different components<br />

to assure maximum accessibility for required maintenance, service and repair.<br />

3. Make adequate provisions to accommodate items scheduled for later installation.<br />

B. Where necessary, prepare memoranda for distribution to each party involved outlining special<br />

procedures required for coordination. Include such items as required notices, reports, and<br />

attendance at meetings.<br />

1. Prepare similar memoranda for Owner and separate Contractors where coordination<br />

of their Work is required.<br />

C. Administrative Procedures: Coordinate scheduling and timing of required administrative<br />

procedures with other construction activities to avoid conflicts and ensure orderly progress of<br />

the Work. Such administrative activities include, but are not limited to, the following:<br />

1. Preparation of schedules.<br />

2. Installation and removal of temporary facilities.<br />

3. Delivery and processing of submittals.<br />

4. Progress meetings.<br />

5. Project Close-out activities.<br />

D. Conservation: Coordinate construction activities to ensure that operations are carried out with<br />

consideration given to conservation of energy, water, and materials.<br />

1.04 LIMITATIONS ON USE OF THE SITE<br />

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PROJECT COORDINATION 01040 - 1


A. General: Limitations on usage as well as specific requirements that impact site utilization are<br />

indicated on the drawings and by other contract documents. In addition to these limitations<br />

and requirements administer allocation of available space so as to produce the best overall<br />

efficiency in performance of the total work of the project. Schedule deliveries so as to<br />

minimize space and time requirements for storage of materials and equipment on site.<br />

1.05 SUBMITTALS<br />

A. Coordination Drawings: Prepare and submit Coordination Drawings where close and careful<br />

coordination is required for installation of products and materials fabricated off-site by<br />

separate entities, and where limited space availability necessitates maximum utilization of<br />

space for efficient installation of different components.<br />

1. Show the interrelationship of components shown on separate Shop Drawings.<br />

2. Indicate required installation sequences.<br />

3. Comply with requirements contained in Section “Submittals.”<br />

4. Refer to Division 15 Section “Basic Mechanical Requirements” and Division 16<br />

Section “Electrical General Provisions” for specific coordination Drawings<br />

requirements for mechanical and electrical installations.<br />

PART 2 - PRODUCTS<br />

Not Used<br />

PART 3 - EXECUTION<br />

3.01 GENERAL INSTALLATION PROVISIONS<br />

A. Installer’s Inspection of Conditions: Require the Installer of each major unit of work to inspect<br />

the substrate to receive work and conditions under which the work is to be preformed. The<br />

Installer shall report all unsatisfactory conditions in writing to the Contractor. Do not proceed<br />

with the work until unsatisfactory conditions have been corrected in a manner acceptable to<br />

the Installer.<br />

B. Manufacturer’s Instructions: Comply with manufacturer’s installation instructions and<br />

recommendations, to the extent that those instructions and recommendations are more<br />

explicit or stringent than requirements contained in Contract Documents.<br />

C. Inspect each item of materials or equipment immediately prior to installation. Reject damaged<br />

or defective items.<br />

D. Provide attachment and connection devices and methods for securing work. Secure work true<br />

to line and level, and within recognized industry tolerances. Arrange joints in exposed work to<br />

obtain the best visual effect. Refer questionable visual-effect choices to the Architect for final<br />

decision. Allow for expansion and building movement.<br />

E. Install each unit-of-work during weather conditions and project status, which will ensure the<br />

best possible results in coordination with the entire work. Isolate each unit of work from<br />

incompatible work as necessary to prevent deterioration.<br />

F. Visual Effects: Provide uniform joint widths in exposed Work. Arrange joints in exposed Work<br />

to obtain the best visual effect. Refer questionable choices to the Architect for final decision.<br />

G. Recheck measurements and dimensions, before starting each installation.<br />

H. Coordinate temporary enclosures with required inspections and tests, to minimize the<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

PROJECT COORDINATION 01040 - 2


necessity of uncovering completed construction for that purpose.<br />

I. Mounting Heights: Where mounting heights are not indicated, install individual components at<br />

standard mounting height recognized within the industry for the particular application<br />

indicated. Refer questionable mounting height decisions to the Architect for final decision.<br />

3.02 CLEANING AND PROTECTION<br />

A. General: During handling and installation of work at the project site, clean and protect work in<br />

progress and adjoining work on the basis of continuous maintenance. Apply protective coating<br />

on installed work where it is required to ensure freedom from damage or deterioration at the<br />

time of substantial completion.<br />

B. Clean and perform maintenance on installed work as frequently as necessary through the<br />

remainder of the construction period. Refer to Section 01700 - Project Closeout, for final<br />

cleaning requirements.<br />

C. Limiting Exposure of Work: Supervise performance of the work in such a manner which will<br />

ensure that none of the work, whether completed or in progress, will be subjected to harmful,<br />

dangerous, damaging or otherwise deleterious exposure during construction period.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

PROJECT COORDINATION 01040 - 3


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

PROJECT COORDINATION 01040 - 4


SECTION 01050 - FIELD ENGINEERING<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. This Section specifies administrative and procedural requirements for field engineering<br />

services, including, but not necessarily limited to, the following:<br />

1. Land survey Work.<br />

2. Layout of Structures.<br />

B. Related Documents: Drawings and general provisions of the Contract, including General and<br />

Supplementary Conditions and other Division-1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 QUALITY ASSURANCE<br />

A. Surveyor: Engage a Registered Land Surveyor registered in the State of Utah, to perform<br />

land-surveying services required.<br />

B. Certificate: Submit a certificate signed by the Land Surveyor or Professional Engineer<br />

certifying that the location and elevation of improvements comply with the Contract<br />

Documents.<br />

C. The Owner will provide survey control points. These control points shall be for the use of the<br />

contractor and his subcontractors in laying out their work.<br />

PART 2 - PRODUCTS<br />

Not Used<br />

PART 3 - EXECUTION<br />

3.01 PERFORMANCE<br />

A. Identify existing control points, property line corner stakes, and general building lines.<br />

1. Building Lines and Levels: Locate and lay out batter boards for structures, building<br />

foundations, column grids and locations, partitions, floor levels and control lines.<br />

2. Site Improvements: Locate and lay out site improvements, including pavements,<br />

stakes for grading, fill and topsoil placement, utility slopes and invert elevations by<br />

instrumentation and similar appropriate means.<br />

3. Existing Utilities: Furnish information necessary to adjust, move or relocate existing<br />

structures, utility poles, lines, services or other appurtenances located in, or affected<br />

by construction. Coordinate with local authorities having jurisdiction.<br />

B. Working from lines and levels established by the property survey, establish benchmarks and<br />

markers to set lines and levels at each story of construction and elsewhere as needed to<br />

properly locate each element of the Project. Calculate and measure required dimensions<br />

within indicated or recognized tolerances. Do not scale Drawings to determine dimensions.<br />

1. Advise entities engaged in construction activities, of marked lines and levels provided<br />

for their use.<br />

2. As construction proceeds, check every major element for line, level, and plumb.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FIELD ENGINEERING 01050 - 1


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FIELD ENGINEERING 01050 - 2


SECTION 01090 - DEFINITIONS AND STANDARDS<br />

PART 1 - GENERAL<br />

1.01 SCOPE<br />

A. Definitions: Basic Contract definitions are included in the General Conditions.<br />

1. Directed: Terms such as "directed,” "requested,” "authorized,” "selected,” "approved,”<br />

"required,” and "permitted" mean "directed by the Architect,” "requested by the<br />

Architect,” and similar phrases. However, no implied meaning shall be interpreted to<br />

extend the Architect's responsibility into the Contractor's area of construction<br />

supervision.<br />

2. Approve: The term "approved," where used in conjunction with the Architect's action<br />

on the Contractor's submittals, applications, and requests, is limited to the duties and<br />

responsibilities of the Architect as stated in General and Supplementary Conditions.<br />

Such approval shall not release the Contractor from responsibility to fulfill Contract<br />

requirements unless otherwise provided in the Contract Documents.<br />

3. Furnish: The term "furnish" is used to mean "supply and deliver to the Project site,<br />

ready for unloading, unpacking, assembly, installation, and similar operations."<br />

4. Install: The term "install" is used to describe operations at project site including the<br />

actual "unloading, unpacking, assembly, erection, placing, anchoring, applying,<br />

working to dimension, finishing, curing, protecting, cleaning, and similar operations."<br />

5. Provide: The term "provide" means "to furnish and install, complete and ready for the<br />

intended use."<br />

B. <strong>Specification</strong> Format and Content Explanation:<br />

1. <strong>Specification</strong> Format: These <strong>Specification</strong>s are organized into Divisions and Sections<br />

based on the <strong>Construction</strong> <strong>Specification</strong>s Institute's 16-Division format and MASTER<br />

FORMAT numbering system.<br />

C. Drawing Symbols:<br />

1. Graphic symbols: Where not otherwise noted, symbols are defined by the National<br />

CAD Standard, Version 2.0.<br />

2. Mechanical/Electrical Drawings: Graphic symbols used on mechanical and electrical<br />

Drawings are generally aligned with symbols recommended by ASHRAE. Where<br />

appropriate, they are supplemented by more specific symbols recommended by<br />

technical associations including ASME, ASPE, IEEE, and similar organizations. Refer<br />

instances of uncertainty to the Architect for clarification before proceeding.<br />

D. Industry Standards:<br />

1. Applicability of Standards: Except where the Contract Documents include more<br />

stringent requirements, applicable construction industry standards have the same<br />

force and effect as if bound or copied directly into the Contract Documents. Such<br />

standards are made a part of the Contract Documents by reference. Individual<br />

Sections indicate which codes and standards the Contractor must keep available at<br />

the Project Site for reference.<br />

2. Publication Dates: Where the date of issue of a referenced standard is not specified,<br />

comply with the standard in effect as of date of Contract Documents.<br />

3. Conflicting Requirements: Where compliance with two or more standards is specified,<br />

and they establish different or conflicting requirements for minimum quantities or<br />

quality levels, the most stringent requirement will be enforced, unless the Contract<br />

Documents indicate otherwise. Refer requirements that are different, but apparently<br />

equal, and uncertainties as to which quality level is more stringent to the Architect for<br />

a decision before proceeding.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

DEFINITIONS AND STANDARDS 01090-1


END OF SECTION<br />

4. Copies of Standards: Each entity engaged in construction on the Project is required to<br />

be familiar with industry standards applicable to that entity's construction activity.<br />

Copies of applicable standards are not bound with the Contract Documents.<br />

a. Where copies of standards are needed for performance of a required<br />

construction activity, the Contractor shall obtain copies directly from the<br />

publication source.<br />

b. Although copies of standards needed for enforcement of requirements also<br />

may, be included as part of required submittals, the Architect reserves the<br />

right to require the Contractor to submit additional copies as necessary for<br />

enforcement of requirements.<br />

5. Abbreviations and Names: Trade association names and titles of general standards<br />

are frequently abbreviated. Where such acronyms or abbreviations are used in the<br />

<strong>Specification</strong>s or other Contract Documents, they mean the recognized name of the<br />

trade association, standards generating organization, authority having jurisdiction, or<br />

other entity applicable to the context of the text provision.<br />

a. A copy of the CSI directory of <strong>Construction</strong> Industry Associations, Societies,<br />

and Institutes, and Abbreviations is on file in the office of the Architect.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

DEFINITIONS AND STANDARDS 01090-2


SECTION 01100 - PRODUCTS AND SUBSTITUTIONS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS:<br />

A. Drawings and General Provisions of Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to work of this section.<br />

1.02 DEFINITIONS<br />

A. "Products" is defined to include purchased items for incorporation into the work.<br />

B. "Materials" is defined as products which must be substantially cut, shaped, worked, mixed,<br />

finished, refined or otherwise fabricated, processed, installed, or applied to form units of work.<br />

C. "Equipment" is defined as products with operational parts, regardless of whether motorized or<br />

manually operated, and particularly including products with service connections (wiring,<br />

piping, etc.).<br />

D. The term, "Provide,” in these <strong>Construction</strong> Documents, means furnish and install, complete<br />

and ready for intended use, as applicable in each instance.<br />

1.03 SUBSTITUTIONS<br />

A. The requirements for substitutions do not apply to specified Contractor options on products<br />

and construction methods. Revisions to Contract Documents, where requested by Owner,<br />

Architect, or Engineer, are "changes" not "substitutions." Requested substitutions, which have<br />

been accepted prior to Contract Date, are included in Contract Documents, and are not<br />

subject to requirements for substitutions.<br />

B. Contractor's determination of and compliance with governing regulations and order issued by<br />

governing authorities do not constitute "substitutions"; and do not constitute a basis for<br />

change orders, except as provided for in Contract Documents. Otherwise, contractor's<br />

requests for changes in products, materials, and methods of construction required by Contract<br />

Documents are considered requests for "substitutions,” and are subject to requirements of this<br />

section.<br />

1.04 QUALITY ASSURANCE<br />

A. Source Limitations: To the greatest extent possible for each unit of work, provide products,<br />

materials, or equipment of a singular generic kind, from a single source.<br />

B. Compatibility of Options: Where more than one choice is available as options for Contractor's<br />

selection of a product of material, select an option which is compatible with other products and<br />

materials already selected (which may have been from among options for those other<br />

products and materials). Total compatibility among options is not assured by limitations within<br />

Contract Documents, but must be provided by Contractor. Compatibility is a basic general<br />

requirement of product/material selections.<br />

1.05 REQUESTS FOR SUBSTITUTIONS<br />

A. Submit three (3) copies, fully identified for product or method being replaced by substitution,<br />

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including related specification section and drawing number(s), and fully documented to show<br />

compliance with requirements for substitutions.<br />

B. Include product data/drawings, description of methods, samples where applicable,<br />

Contractor's detailed comparison of significant qualities between specified item and proposed<br />

substitution, statement of effect on construction time and coordination with other affected<br />

work, cost information or proposal.<br />

C. All proposed substitutions must be submitted to Owner for review.<br />

PART 2 - PRODUCTS<br />

2.01 GENERAL PRODUCT COMPLIANCE<br />

A. Procedures for Selecting Products: Contractor's options for selecting products are limited by<br />

Contract Document requirements and governing regulations, and are not controlled by<br />

industry traditions or procedures experienced by Contractor on previous construction projects.<br />

B. Visual Matching: Where matching with an established sample is required, final judgment of<br />

whether a product proposed by Contractor matches sample satisfactorily is Architect's<br />

judgment.<br />

C. Visual Selection: Except as otherwise indicated, where specified product requirements include<br />

"... as selected from manufacturer's colors, patterns, textures..." or words of similar effect, the<br />

selection of manufacturer and basic product (complying with requirements) is Contractor's<br />

option, and subsequent selection of color, pattern, and texture is Architect's selection.<br />

D. Products that include a color, pattern and texture selection have, in many cases, been<br />

selected and approved by the Owner. Where specification sections designate a specific<br />

manufacturer’s product, and the specification also allows other manufacturers to provide<br />

products subject to compliance with requirements of that section, the color(s), texture(s) and<br />

pattern(s) of the specified product also constitute requirements that must be met. Other<br />

products may be incorporated in the project provided they meet the design intent of the<br />

specified product including the color(s), texture(s) and pattern(s) of that product. Compliance<br />

with the design intent shall be determined by the Architect subject to the Owner’s approval.<br />

Any product or material not submitted prior to the bid as a proposed substitution, or submitted<br />

as a proposed substitution, but not receiving approval, may be submitted after the bid during<br />

the submittal process, but is done so with the risk of rejection. Should a product be rejected,<br />

then the Contractor shall provide the product specified at no additional cost to the Owner and<br />

with no change in the Contract Time.<br />

1. The intent of this paragraph is not to restrict competitive bidding nor to exclude<br />

manufacturers that offer products of equal or better quality than those specified, but to<br />

meet the design aesthetic and intent that has been approved by the Owner. The<br />

decision to approve or reject an alternate product will be based upon how closely the<br />

proposed alternate(s) matches the color(s), texture(s) and pattern(s) of the specified<br />

products, and also the combined appearance of all products together. Minor<br />

variations in appearance will be allowed, however, the Architect and the Owner are<br />

the sole judges of what constitutes a minor variation.<br />

2.02 SUBSTITUTIONS<br />

A. Conditions: Contractor's request for substitution will be received and considered when<br />

extensive revisions to Contract Documents are not required, and changes are in keeping with<br />

general intent of Contract Documents; when timely, fully documented and properly submitted;<br />

and when one or more of the following conditions is satisfied, all as judged by Architect.<br />

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1. Where required product, material, or method cannot be provided within Contract<br />

Time, but not as a result of Contractor's failure to pursue the work promptly or to<br />

coordinate various activities properly.<br />

2. Where required product, material, or method cannot be provided in a manner which is<br />

compatible with other materials of the work, or cannot be properly coordinated<br />

therewith, or cannot be warranted as required, or cannot be used without adversely<br />

affecting Owner's insurance coverage on completed work, or will encounter other<br />

substantial noncompliances which are not possible to otherwise overcome except by<br />

making requested substitution, which Contractor thereby certifies to overcome such<br />

noncompatibility, noncoordination, nonwarranty, noninsurability, or other<br />

noncompliance as claimed.<br />

3. Where required product, material, or method cannot receive required approval by a<br />

governing authority, and requested substitution can be so approved.<br />

4. Where substantial advantage is offered Owner, in terms of cost, time, energy<br />

conservation, or other valuable considerations, after deducting offsetting<br />

responsibilities Owner may be required to bear, including additional compensation to<br />

Architect for redesign and evaluation services, increased cost of other work by Owner<br />

or separate contractors, and similar considerations.<br />

5. All proposed substitutions shall be approved by OWNER and Architect.<br />

B. Work-Related Submittals: Contractor's submittal of (and Architect's/Engineer's review of) shop<br />

drawings, product data or samples which relate to work not complying with requirements of<br />

Contract Documents, does not constitute an acceptable or valid request for a substitution, nor<br />

approval thereof.<br />

2.03 GENERAL PRODUCT REQUIREMENTS<br />

A. General: Provide products which comply with requirements, and which are undamaged and<br />

unused at time of installation, and which are complete with accessories, trim, finish, safety<br />

guards, and other devices and details needed for complete installation and for intended use<br />

and effect.<br />

PART 3 - EXECUTION<br />

Not applicable.<br />

END OF SECTION<br />

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SECTION 01155 - APPLICATIONS FOR PAYMENT<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS:<br />

A. Drawings and General Provisions of Contract, including General and Supplementary<br />

Conditions and other Division-1 <strong>Specification</strong> sections, apply to work of this section.<br />

1.02 SUMMARY<br />

A. This Section specifies administrative and procedural requirements governing the Contractor’s<br />

<strong>Construction</strong> Schedule, List of Subcontractors, and Submittal Schedule.<br />

1. Coordinate the Schedule of Values and Applications for Payment with the<br />

Contractor’s <strong>Construction</strong> Schedule, List of Subcontractors, and Submittal Schedule.<br />

B. The Contractor’s <strong>Construction</strong> Schedule and Submittal Schedule are included in Section<br />

“Submittals.”<br />

1.03 SCHEDULE OF VALUES<br />

A. Coordinate preparation of the Schedule of Values with preparation of the Contractor’s<br />

<strong>Construction</strong> Schedule.<br />

1. Correlate line items in the Schedule of Values with other required administrative<br />

schedules and forms, including:<br />

a. Contractor’s construction schedule.<br />

b. Application for Payment form.<br />

c. List of subcontractors.<br />

d. Schedule of allowances.<br />

e. List of products.<br />

f. List of principal suppliers and fabricators.<br />

g. Schedule of submittals.<br />

2. Submit the Schedule of Values to the Architect at the earliest feasible date, but in no<br />

case later than 7 days before the date scheduled for submittal of the initial<br />

Application for Payment.<br />

3. Sub-Schedule: Where the Work is separated into phases that require separately<br />

phased payments; provide sub-schedules showing values correlated with each<br />

phase of payment.<br />

B. Format and Content: Use the Project Manual Table of Contents as a guide to establish the<br />

format for the Schedule of Values.<br />

1. Identification: Include the following Project identification on the Schedule of Values:<br />

a. Project name and location.<br />

b. Name of Architect.<br />

c. Project number.<br />

d. Contractor’s name and address.<br />

e. Date of Submittal.<br />

2. Arrange the Schedule of Values in a tabular form with separate columns to indicate<br />

the following for each item listed:<br />

a. Generic name.<br />

b. Related <strong>Specification</strong> Section.<br />

c. Name of subcontractor.<br />

d. Name of manufacturer or fabricator.<br />

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e. Name of supplier.<br />

f. Change Order (numbers) that have affected value.<br />

g. Dollar value.<br />

h. Percentage of Contract Sum to the nearest one-hundredth percent, adjusted<br />

to total 100 percent.<br />

3. Provide a breakdown of the Contract Sum in sufficient detail to facilitate continued<br />

evaluation of Applications for Payment and progress reports. Break principal<br />

subcontract amounts down into several line items.<br />

4. Round amounts off to the nearest whole dollar; the total shall equal the Contract<br />

Sum.<br />

5. For each part of the Work where an Application for Payment may include materials or<br />

equipment, purchased or fabricated and stored, but not yet installed, provide<br />

separate line items in the Schedule of Values for initial cost of the materials, for each<br />

subsequent stage of completion, and for total installed value of that part of the Work.<br />

6. Margins of Cost: Show line items for indirect costs, and margins on actual costs, only<br />

to the extent that such items will be listed individually in Applications for Payment.<br />

Each item in the Schedule of Values and Applications of Payment shall be complete<br />

including its total cost and proportionate share of general overhead and profit margin.<br />

a. At the Contractor’s option, temporary facilities and other major cost items that<br />

are not direct cost of actual work-in-place may be shown as separate line<br />

items in the Schedule of Values or distributed as general overhead expense.<br />

7. Schedule Updating: Update and resubmit the Schedule of Values when Change<br />

Orders or <strong>Construction</strong> Change Directives result in a change in the Contract Sum.<br />

1.04 APPLICATIONS FOR PAYMENT<br />

A. Each Application for Payment shall be consistent with previous applications and payments as<br />

certified by the Architect and paid for by the Owner.<br />

1. The initial Application for Payment, the Application for Payment at time of Substantial<br />

Completion, and the final Application for Payment involve additional requirements.<br />

B. Payment Application Times: The data to submit initial application for payment is at the<br />

Contractor’s discretion, and subsequent applications for payment every 30 days thereafter.<br />

C. Payment Application Forms: Use AIA Document G702 and Continuation Sheets G703 as the<br />

form for Application for Payment.<br />

D. Application Preparation: <strong>Complete</strong> every entry on the form, including notarization and<br />

execution by person authorized to sign legal documents on behalf of the Owner. Incomplete<br />

applications will be returned without action.<br />

1. Entries shall match data on the Schedule of Values and Contractor’s <strong>Construction</strong><br />

Schedule. Use updated schedules if revisions have been made.<br />

2. Include amounts of Change Orders and <strong>Construction</strong> Change Directives issued prior<br />

to the last day of the construction period covered by the application.<br />

E. Transmittal: Submit 3 executed copies of each Application for Payment to the Architect by<br />

means ensuring receipt within 24 hours; one copy shall be complete, including waivers of lien<br />

and similar attachments, when required.<br />

1. Transmit each copy with a transmittal form listing attachments, and recording<br />

appropriate information related to the application in a manner acceptable to the<br />

Architect.<br />

F. Waivers of Mechanics Lien: With each Application for Payment submit waivers of mechanics<br />

liens from subcontractors for sub-subcontractors and suppliers for the construction period<br />

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covered by the previous application.<br />

1. Submit partial waivers on each item for the amount requested, prior to deduction for<br />

retainage, on each item.<br />

2. When an application shows completion of an item, submit final or full waivers.<br />

3. The Owner reserves the right to designate which entities involved in the Work must<br />

submit waivers.<br />

4. Waiver Delays: Submit each Application for Payment with the Contractor’s waiver of<br />

mechanics lien for the period of construction covered by the application.<br />

a. Submit final Application for Payment with or preceded by final waivers from<br />

every entity involved with performance of Work covered by the application<br />

who could lawfully be entitled to a lien.<br />

5. Waiver Forms: Submit waivers of lien on forms, and executed in a manner,<br />

acceptable to Owner.<br />

G. Initial Application for Payment: Administrative actions and submittals that must precede or<br />

coincide with submittal of the first Application for Payment include the following:<br />

1. List of subcontractors.<br />

2. List of principal suppliers and fabricators.<br />

3. Schedule of Values.<br />

4. Contractor’s <strong>Construction</strong> Schedule (preliminary if not final).<br />

5. Schedule of principal products.<br />

6. Submittal Schedule coordinated with <strong>Construction</strong> Schedule (preliminary if not final).<br />

7. List of Contractor’s staff assignments.<br />

8. List of Contractor’s principal consultants.<br />

9. Copies of building permits.<br />

10. Copies of authorizations and licenses from governing authorities for performance of<br />

the Work.<br />

11. Initial progress report.<br />

12. Report of pre-construction meeting.<br />

13. Certificates of insurance and insurance policies.<br />

14. Data needed to acquire Owner’s insurance.<br />

H. Application for Payment at Substantial Completion: Following issuance of the Certificate of<br />

Substantial Completion, submit an Application for Payment; this application shall reflect any<br />

Certificates of Partial Substantial Completion issued previously for Owner occupancy of<br />

designated portions of the Work.<br />

I. Administrative actions and submittals that shall proceed or coincide with this application<br />

include:<br />

1. Occupancy permits and similar approvals.<br />

2. Warranties (guarantees) and maintenance agreements.<br />

3. Maintenance instructions.<br />

4. Meter readings.<br />

5. Start-up performance reports.<br />

6. Change-over information related to Owner’s occupancy, use, operation and<br />

maintenance.<br />

7. Final cleaning.<br />

8. Application for reduction of retainage, and consent of surety.<br />

9. Advice on shifting insurance coverage.<br />

10. Final progress photographs.<br />

11. List of incomplete Work, recognized as exceptions to Architect’s Certificate of<br />

Substantial Completion.<br />

J. Final Payment Application: Administrative action and submittals which must precede or<br />

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coincide with submittal of the final payment Application for Payment include the following:<br />

1. Completion of Project closeout requirements.<br />

2. Completion of items specified for completion after Substantial Completion.<br />

3. Assurance that unsettled claims will be settled.<br />

4. Assurance that Work not complete and accepted will be completed without undue<br />

delay.<br />

5. Transmittal of required Project construction records to Owner.<br />

6. Certified property survey.<br />

7. Proof that taxes, fees and similar obligations have been paid.<br />

8. Removal of surplus materials, rubbish and similar elements.<br />

9. Removal of temporary facilities and services.<br />

10. Change of door locks to Owner’s access.<br />

PART 2 - PRODUCTS (Not applicable)<br />

PART 3 - EXECUTION (Not applicable)<br />

END OF SECTION<br />

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SECTION 01200 – PROJECT MEETINGS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and other Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section specifies administrative and procedural requirements for project meetings<br />

including, but not limited to:<br />

1. Pre-<strong>Construction</strong> Conference<br />

2. Coordination Meetings.<br />

3. Progress Meetings.<br />

B. <strong>Construction</strong> schedules are specified in another Division 1 Section.<br />

1.03 PRE-CONSTRUCTION CONFERENCE<br />

A. Attend a pre-construction conference and organizational meeting, scheduled by Owner, at<br />

project site or other convenient location no later than 5 days after execution of the Agreement<br />

and prior to commencement of construction activities. Conduct the meeting to review<br />

responsibilities and personnel assignments.<br />

B. Attendees: The Owner, Architect, and their consultants, the Contractor and its<br />

superintendent, major subcontractors, manufacturers, suppliers, and other concerned parties<br />

shall each be represented at the conference by persons familiar with and authorized to<br />

conclude matters relating to the Work.<br />

C. Agenda: Discuss items of significance that could affect progress including such topics as:<br />

1. Tentative construction schedule.<br />

2. Critical Work sequencing.<br />

3. Designation of responsible personnel.<br />

4. Procedures for processing field decisions and Change Orders.<br />

5. Procedures for processing Applications for Payment.<br />

6. Distribution of Contract Documents.<br />

7. Submittal of Shop Drawings, Product Data and Samples.<br />

8. Preparation of record documents.<br />

9. Use of the premises.<br />

10. Office, Work and storage areas.<br />

11. Equipment deliveries and priorities.<br />

12. Safety procedures, first aid, security, housekeeping, working hours.<br />

1.04 SUBCONTRACTOR COORDINATION MEETINGS<br />

A. Conduct Project coordination meetings at regularly scheduled times convenient for all parties<br />

involved. Project coordination meetings are in addition to specific meetings held for other<br />

purposes, such as regular progress meetings and special pre-installation meetings.<br />

B. Request representation at each meeting by every party currently involved in coordination of<br />

planning for the construction activities involved.<br />

C. Record meeting results and distribute copies to everyone in attendance and to others<br />

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affected by decisions or actions resulting from each meeting.<br />

1.05 PROGRESS MEETINGS<br />

A. Architect to conduct progress meetings at the project site at weekly intervals. Architect to<br />

notify Owner and contractor of schedule meeting dates. Dates of meetings will coordinate<br />

with preparation of payment request.<br />

B. Attendees: In addition to representatives of the Owner, Contractor, and Architect, each<br />

subcontractor, supplier or other entity concerned with current progress or involved in<br />

planning, coordination or performance of future activities shall be represented at these<br />

meetings by persons familiar with the Project and authorized to conclude matters relating to<br />

progress.<br />

C. Agenda: Review and correct or approve minutes of the previous progress meeting. Review<br />

other items of significance that could affect progress. Include topics for discussion as<br />

appropriate to the current status of the Project.<br />

1. Contractor’s <strong>Construction</strong> Schedule: Review progress since the last meeting.<br />

Determine where each activity is in relation to the Contractor’s <strong>Construction</strong><br />

Schedule, whether on time or ahead of or behind schedule. Determine how<br />

construction behind schedule will be expedited; secure commitments from parties<br />

involved to do so. Discuss whether schedule revisions are required to ensure that<br />

current and subsequent activities will be completed within the Contract Time.<br />

2. Review the present and future needs of each entity present, including such items as:<br />

a. Interface requirements.<br />

b. Time.<br />

c. Sequences.<br />

d. Deliveries.<br />

e. Off-site fabrication problems.<br />

f. Access.<br />

g. Site utilization.<br />

h. Temporary facilities and services.<br />

i. Hours of Work.<br />

j. Hazards and risks.<br />

k. Housekeeping.<br />

l. Quality and Work standards.<br />

m. Change Orders.<br />

n. Documentation of information for payment requests.<br />

D. Reporting: No later than 3 days after each progress meeting date, distribute copies of<br />

minutes of the meeting to each party present and to other parties who should have been<br />

present. Include a brief summary, in narrative form, of progress since the previous meeting<br />

and report.<br />

1. Schedule Updating: Revise the construction schedule after each progress meeting<br />

where revisions to the schedule have been made or recognized. Issue the revised<br />

schedule concurrently with the report of each meeting.<br />

PART 2 – PRODUCTS (Not Applicable)<br />

PART 3 – GENERAL (Not Applicable)<br />

END OF SECTION<br />

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SECTION 01300 - SUBMITTALS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and other Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section specifies administrative and procedural requirements for submittals required for<br />

performance of the Work, including:<br />

1. Contractor’s construction schedule.<br />

2. Submittal schedule.<br />

3. Daily construction reports.<br />

4. Shop drawings.<br />

5. Product Data.<br />

6. Samples.<br />

B. Administrative Submittals: Refer to other Division 1 Sections and other Contract Documents<br />

for requirements for administrative submittals. Such submittals include, but are not limited to:<br />

1. Permits.<br />

2. Applications for payment<br />

3. Performance and payment bonds.<br />

4. Insurance certificates.<br />

5. List of Subcontractors.<br />

C. The Schedule of Values submittal is included in Section “Applications for Payment.”<br />

D. Inspection and test reports are included in Section “Testing and Laboratory Service.”<br />

1.03 SUBMITTAL PROCEDURES<br />

A. Coordination: Coordinate preparation and processing of submittals with performance of<br />

construction activities. Transmit each submittal sufficiently in advance of performance of<br />

related construction activities to avoid delay.<br />

1. Coordinate each submittal with fabrication, purchasing, testing, delivery, other<br />

submittals and related activities that require sequential activity.<br />

2. Coordinate transmittal of different types of submittals for related elements of the<br />

Work so processing will not be delayed by the need to review submittals concurrently<br />

for coordination.<br />

a. The Architect reserves the right to withhold action on a submittal requiring<br />

coordination with other submittals until related submittals are received.<br />

3. Processing: Allow sufficient review time so that installation will not be delayed as a<br />

result of the time required to process submittals, including time for resubmittals.<br />

a. Allow two weeks for initial review. Allow additional time if processing must be<br />

delayed to permit coordination with subsequent submittals. The Architect will<br />

promptly advise the Contractor when a submittal being processed must be<br />

delayed for coordination.<br />

b. If an intermediate submittal is necessary, process the same as the initial<br />

submittal.<br />

c. Allow two weeks for reprocessing each submittal.<br />

d. No extension of Contract Time will be authorized because of failure to<br />

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transmit submittals to the Architect sufficiently in advance of the Work to<br />

permit processing.<br />

B. Submittal Preparation: Place a permanent label or title block on each submittal for<br />

identification. Indicate the name of the entity that prepared each submittal on the label or title<br />

block.<br />

1. Provide a space approximately 4"x5" on the label or beside the title block on Shop<br />

Drawings to record the Contractor’s review and approval markings and the action<br />

taken.<br />

2. Include the following information on the label for processing and recording action<br />

taken.<br />

a. Project Name.<br />

b. Date.<br />

c. Name and address of Architect.<br />

d. Name and address of Contractor.<br />

e. Name and address of Subcontractor.<br />

f. Name and address of Supplier.<br />

g. Name of manufacturer.<br />

h. Number and title appropriate <strong>Specification</strong> Section.<br />

i. Drawing number and detail references, as appropriate.<br />

C. Submittal Transmittal: Package each submittal appropriately for transmittal and handling.<br />

Transmit each submittal from Contractor to Architect using a transmittal form. Submittals<br />

received from sources other than the Contractor will be returned without action.<br />

1. Identify each submittal with a submittal number consisting of a chronological<br />

submittal number followed by the <strong>Specification</strong> Section number and an alphabetical<br />

submission designation letter. Designate initial submission with an “A”. Example: 2-<br />

03300-A indicates second submittal for the project, item submitted is in section<br />

03300, and it is the first submittal for the item.<br />

2. On the transmittal record relevant information and requests for data. On the form, or<br />

separate sheet, record deviations from Contract Document requirements, including<br />

minor variations and limitations. Include Contractor’s certification that information<br />

complies with Contract Document requirements.<br />

3. Indicate required return date on transmittal form. For submittals needed prior to<br />

allotted review period specified above, mark clearly on transmittal form: “URGENT”<br />

and indicate return date.<br />

4. Transmittal Form: Use the Sample form at the end of this Section for transmittal of<br />

submittals.<br />

D. Resubmittals: indicate original submittal number with letter designation in alphabetical order<br />

for each resubmittal. “B” for first resubmittal, “C” for second resubbmittal and so forth.<br />

1.04 CONTRACTOR’S CONSTRUCTION SCHEDULE<br />

A. Bar-Chart Schedule: Prepare a fully developed, horizontal bar-chart type Contractor’s<br />

construction schedule. Submit within 5 days of the date established for “Commencement of<br />

the Work”.<br />

1. Provide a separate time bar for each significant construction activity. Provide a<br />

continuous vertical line to identify the first working day of each week. Use the same<br />

breakdown of units of the Work as indicated in the “Schedule of Values”.<br />

2. Within each time bar indicate estimated completion percentage in 10 percent<br />

increments. As Work progresses, place a contrasting mark in each bar to indicate<br />

Actual Completion.<br />

3. Prepare the schedule on a sheet, or series of sheets, of stable transparency, or other<br />

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SUBMITTALS 01300-2


eproducible media, of sufficient width to show data for the entire construction period.<br />

4. Secure time commitments for performing critical elements of the Work from parties<br />

involved. Coordinate each element on the schedule with other construction activities;<br />

include minor elements involved in the sequence of the Work. Show each activity in<br />

proper sequence. Indicate graphically sequences necessary for completion of related<br />

portions of the Work.<br />

5. Coordinate the Contractor’s construction schedule with the schedule of values, list of<br />

subcontractors, submittal schedule, progress reports, payment requests and other<br />

schedules.<br />

6. Indicate completion in advance of the data established for Substantial Completion.<br />

Indicate Substantial Completion on the schedule to allow time for the Architect’s<br />

procedures necessary for certification of Substantial Completion.<br />

B. Phasing: Provide notations on the schedule to show how the sequence of the Work is<br />

affected by requirements for phased completion to permit Work by separate Contractors and<br />

partial occupancy by the Owner prior to Substantial Completion.<br />

C. Work Stages: Indicate important stages of construction for each major portion of the Work,<br />

including testing and installation.<br />

D. Area Separations: Provide a separate time bar to identify each major construction area for<br />

each major portion of the Work. Indicate where each element in an area must be sequenced<br />

or integrated with other activities.<br />

E. Cost Correlation: At the head of the schedule, provide a two item cost correlation line,<br />

indicating “precalculated” and “actual” costs. On the line show dollar-volume of Work<br />

performed as of the date used for preparation of payment requests.<br />

1. Refer to Section “Applications for Payment” for cost reporting and payment<br />

procedures.<br />

F. Distribution: Following response to the initial submittal, print and distribute copies to the<br />

Architect, Owner, subcontractors, and other parties required to comply with scheduled dates.<br />

Post copies in the Project field office.<br />

1. When revisions are made, distribute to the same parties and post in the same<br />

locations. Delete parties from distribution when they are no longer involved in<br />

construction activities.<br />

G. Schedule Updating: Revise the schedule after each meeting or activity, where revisions have<br />

been recognized or made. Issue the updated schedule concurrently with report of each<br />

meeting.<br />

1.05 DAILY CONSTRUCTION REPORTS<br />

A. Prepare a daily construction report, recording the following information concerning events at<br />

the site; and submit duplicate copies to the Architect at weekly intervals:<br />

1. List of subcontractors at the site.<br />

2. Approximate count of personnel at the site.<br />

3. High and low temperatures, general weather conditions.<br />

4. Accidents and unusual events.<br />

5. Meetings and significant decisions.<br />

6. Stoppages, delays, shortages, losses.<br />

7. Meter readings and similar recordings.<br />

8. Emergency procedures.<br />

9. Orders and requests of governing authorities.<br />

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SUBMITTALS 01300-3


1.06 SHOP DRAWINGS<br />

10. Change orders received, implemented.<br />

11. Services connected, disconnected.<br />

12. Equipment or system tests and start-ups.<br />

13. Partial completions, occupancies.<br />

14. Substantial Completions authorized.<br />

A. Submit newly prepared information, drawn to accurate scale. Highlight, encircle, or otherwise<br />

indicate deviations from the Contract Document. Do not reproduce Contract Documents or<br />

copy standard information as the basis of Shop Drawings. Standard information prepared<br />

without specific reference to the Project is not considered Shop Drawings.<br />

B. Shop Drawings include fabrication and installation drawings, setting diagrams, schedules,<br />

patterns, templates, and similar drawings. Include the following information:<br />

1. Dimensions.<br />

2. Identification of products and materials included.<br />

3. Compliance with specified standards.<br />

4. Notation of coordination requirements.<br />

5. Notation of dimensions established by field measurements.<br />

6. Sheet size: Except for templates, patterns and similar full-size drawings, submit Shop<br />

Drawings on 8 !”x11, 11"x17", or 24"x36" sheets.<br />

7. Initial Submittals and Re-submittals: Submit a minimum of six (6) sets of prints for the<br />

Architect’s review. The Architect will keep two sets (three if a consultant needs to<br />

review the submittal) and return the remainder.<br />

8. Do not use Shop Drawings without an appropriate final stamp indicating action taken<br />

in connection with construction.<br />

C. Coordination drawings are a special type of Shop Drawing that show the relationship and<br />

integration of different construction elements that require careful coordination during<br />

fabrication or installation to fit in the space provided or function as intended.<br />

1. Preparation of coordination Drawings is specified in section “Project Coordination”<br />

and may include components previously shown in detail on Shop Drawings or<br />

Product Data.<br />

2. Submit coordination Drawings for integration of different construction elements. Show<br />

sequences and relationships of separate components to avoid conflicts in use of<br />

space.<br />

1.07 PRODUCT DATA<br />

A. Collect Product Data into single submittal for each element of construction or system. Product<br />

Data includes printed information such as manufacturer’s installation instructions, catalog<br />

cots, standard color charts, roughing-in diagrams and templates, standard wiring diagrams<br />

and performance curves. Where Product Data must be specially prepared because standard<br />

printed data is not suitable for use, submit as “Shop Drawings”.<br />

1. Mark each copy to show applicable choices and options. Where printed Product Data<br />

includes information on several products, some of which are not required, mark<br />

copies to indicate the applicable information. Include the following information:<br />

a. Manufacturer’s printed recommendations.<br />

b. Compliance with recognized trade association standards.<br />

c. Compliance with recognized testing agency standards.<br />

d. Application of testing agency labels and seals.<br />

e. Notation of dimensions verified by field measurement.<br />

f. Notation of coordination requirements.<br />

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SUBMITTALS 01300-4


2. Do not submit Product Data until compliance with requirements of the Contract<br />

Documents has been confirmed.<br />

3. Submittals: Submit six (6) copies of each required submittal. The Architect will retain<br />

two copies, three if a consultant review is required, and will return the other copies<br />

marked with action taken and corrections or modifications required.<br />

a. Unless noncompliance with Contract Documents provisions is observed, the<br />

submittal may serve as the final submittal.<br />

4. Distribution: Furnish copies of final submittal to installers, subcontractors, suppliers,<br />

manufacturers, fabricators, and others required for performance of construction<br />

activities. Show distribution on transmittal form.<br />

a. Do not proceed with installation until an applicable copy of Product Data is in<br />

the installer’s possession.<br />

b. Do not permit use of unmarked copies of Product Data in connection with<br />

construction.<br />

1.08 ARCHITECT’S ACTION<br />

A. Except for submittals for record, information or similar purposes, where action and return is<br />

required or requested, the Architect will review each submittal, mark to indicate action taken,<br />

and return promptly.<br />

1. Compliance with specified characteristics is the Contractor’s responsibility.<br />

B. Action Stamp: The Architect, or Architect’s Consultant will stamp each submittal with a<br />

uniform, self-explanatory action stamp or attach a letter indicating similar information. The<br />

stamp will be appropriately marked, as follows, to indicate the action taken:<br />

1. Final Unrestricted Release: Where submittals are marked “Reviewed, no exceptions<br />

noted”, that part of the Work covered by the submittal may proceed provided it<br />

complies with requirements of the Contract Documents; final acceptance will depend<br />

upon that compliance.<br />

2. Final-But-Restricted Release: When submittals are marked “Reviewed, exceptions<br />

noted”, that part of the Work covered by the submittal may proceed provided it<br />

complies with notations or corrections on the submittal and requirements of the<br />

Contract Documents; final acceptance will depend on that compliance.<br />

a. When marked “Resubmittal required”, resubmission is for record,<br />

clarification, or for purposes of confirming the information contained in the<br />

submittal. The submittal shall be considered as not acceptable until such<br />

time as the written response is accepted by the Architect.<br />

b. When marked “Resubmittal not required”, no further submittal action is<br />

required.<br />

3. Return for Resubmittal: When submittal is marked “Rejected, resubmittal required”,<br />

do not proceed with that part of the Work covered by the submittal, including<br />

purchasing, fabrication, delivery, or other activity. Revise or prepare a new submittal<br />

in accordance with the notations; resubmit without delay. Repeat if necessary to<br />

obtain a different action mark.<br />

a. Do not permit submittals marked : “Rejected, resubmittal required” to be used<br />

at the Project site, or elsewhere where Work is in progress.<br />

4. Other Action: Where a submittal is primarily for information or record purposes,<br />

special processing or other activity, the submittal will be returned, marked<br />

“Resubmittal Not required”.<br />

C. Where a cover page, or other single page has been stamped, the action indicated shall apply<br />

to the entire submittal, unless noted otherwise.<br />

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SUBMITTALS 01300-5


PART 2 - PRODUCTS (Not Applicable)<br />

PART 3 - EXECUTION (Not Applicable)<br />

END OF SECTION<br />

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SUBMITTALS 01300-6


SECTION 01400 - TESTING AND LABORATORY SERVICES<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS:<br />

A. Drawings and General Provisions of Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to work of this section.<br />

1.02 DESCRIPTION:<br />

A. From time to time during the progress of the work, testing is required to be performed to<br />

determine that materials provided for the work meet the specified requirements. Such testing<br />

includes, but is not necessarily limited to fill material for the site, welding, bolting, concrete,<br />

and masonry grout.<br />

1.03 WORK INCLUDED:<br />

A. Selection of Testing Laboratory: The Owner will select a prequalified, independent testing<br />

agency.<br />

B. Payment for Initial Testing Services: The Owner will pay for all initial services of the testing<br />

agency as further described in Part 2 of this Section.<br />

1.04 RELATED WORK SPECIFIED IN OTHER SECTIONS:<br />

A. Requirements for testing are described in various sections of these <strong>Specification</strong>s. Where no<br />

testing requirements are described, but testing is specified, the testing is to be performed<br />

under current recognized standards.<br />

1.05 CODES AND STANDARDS:<br />

A. Testing, when required, will be in accordance with all pertinent codes and regulations, and<br />

with selected standards of the American Society for Testing and Materials.<br />

1.06 QUALIFICATIONS OF TESTING LABORATORY:<br />

A. The testing laboratory will be qualified to the Owner's approval in accordance with ASTM<br />

E-329 "Recommended Practice for Inspection and Testing Agencies for Concrete and Steel<br />

Used in <strong>Construction</strong>".<br />

1. The testing laboratory is only required to have testing facilities for work included in<br />

this project.<br />

2. Testing machines shall have been calibrated at intervals not exceeding 12 months by<br />

devices of accuracy traceable to the National Bureau of Standards.<br />

1.07 PRODUCT HANDLING:<br />

A. Promptly process and distribute all required copies of test reports and related instructions to<br />

ensure all necessary retesting and/or replacement of materials with the least possible delay to<br />

progress of the work.<br />

PART 2 - PRODUCTS<br />

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TESTING AND LABORATORY SERVICE 01400-1


2.01 PAYMENT FOR TESTING SERVICES<br />

A. Initial Services: The Owner will pay for all initial testing services.<br />

B. Retesting: When the initial tests indicate noncompliance with the Contract Documents, all<br />

subsequent retesting occasioned by the noncompliance shall be performed by the same<br />

agency, and the costs thereof will be paid by the Contractor.<br />

2.02 CODE COMPLIANCE TESTING (SPECIAL INSPECTI0NS):<br />

A. Inspections and tests required by codes or ordinances, or by a plan approval authority, and<br />

made by a legally constituted authority, shall be the responsibility of, and shall be paid for by<br />

the Owner.<br />

2.03 TESTING REQUIRED BY THE SPECIFICATIONS:<br />

A. Inspection or testing performed to fulfill other requirements within these specifications, shall<br />

be the sole responsibility of the Contractor.<br />

2.04 CONTRACTOR'S CONVENIENCE TESTING:<br />

A. Inspection or testing performed exclusively for the Contractor's convenience shall be the sole<br />

responsibility of the Contractor.<br />

PART 3 - EXECUTION<br />

3.01 COOPERATION WITH TESTING AGENCY:<br />

A. Representatives of the testing agency shall have access to the work at all times. Provide<br />

facilities for such access in order that the agency may properly perform its functions.<br />

3.02 SCHEDULES FOR TESTING:<br />

A. By advance discussion with the testing agency selected by the Contractor, determine the time<br />

required for the testing agency to perform its tests and to issue each of its findings.<br />

Provide all required time within the construction schedule.<br />

B. When changes of construction schedule are necessary during construction, coordinate all<br />

such changes of schedule with the testing agency as required.<br />

3.03 TAKING SPECIMENS:<br />

A. All specimens and samples for testing will be taken by the testing agency, all sampling<br />

equipment and personnel will be provided by the testing agency, and all deliveries of<br />

specimens and samples to the testing laboratory will be performed by the testing agency.<br />

END OF SECTION<br />

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TESTING AND LABORATORY SERVICE 01400-2


SECTION 01500 - CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS<br />

PART 1 - GENERAL<br />

1.01 SCOPE<br />

A. The work required under this section consists of all temporary construction and related items<br />

necessary to complete the work indicated within the Contract Documents.<br />

1.02 OFFICE FACILITIES<br />

A. Provide a field office for the duration of the project. This office and its facilities shall be<br />

accessible to the Owner and Architect or their representatives. Field office shall be<br />

appropriately heated and cooled. Provide table to layout drawings and provide sufficient,<br />

accessible filing space for documents.<br />

1.03 TOILET FACILITIES<br />

A. Provide toilet facilities for workmen during the course of construction. Comply with applicable<br />

health codes.<br />

1.04 SCAFFOLDING AND RUNWAYS<br />

A. Provide and maintain for the duration of the work, as required, all scaffolding, hoists, false<br />

work, staging, for performance of the work under this contract, except as may be otherwise<br />

specified in the several specifications sections bound herein.<br />

B. All scaffolding, runways and the like shall comply with the requirements of applicable local,<br />

state and federal statutes, laws and ordinances, including safety rules and regulations of<br />

authorities and insurance carriers having jurisdiction.<br />

1.05 PROTECTION<br />

A. Provide adequate protection for all persons, all parts of work, and all materials furnished for<br />

and installed therein not expressly covered under other sections of these documents.<br />

B. Immediately following the initial delivery and storage of combustible materials at the site of the<br />

work, and throughout the construction period thereafter, supply and maintain suitable and<br />

adequate means of fire protection about flammable structures or grouping of combustible<br />

materials incident to the Work.<br />

C. Maintain all protection media in place and in good order until removal thereof is approved by<br />

Architect or until immediately prior to final inspection of work.<br />

1.06 TEMPORARY ENCLOSURES<br />

A. Provide temporary dust-tight enclosures as required to protect facilities and delivered<br />

materials from weather, thievery, and vandalism.<br />

B. At the end of the day's work, close and secure temporary enclosures.<br />

1.07 DUST ABATEMENT<br />

A. Provide necessary equipment and methods to eliminate dust in all areas of construction and<br />

facility during the entire term of the contract. Excess dirt or materials that are deposited<br />

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CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS 01500-1


1.08 WATER<br />

beyond the contract limits shall be immediately cleaned up and removed from the area.<br />

A. Water is available at the project site. Coordinate with the Owner’s maintenance personnel for<br />

access. Provide hoses, valves, etc. required for access.<br />

1.09 POWER<br />

A. Power will be provided by the CMGC through arrangements made with the Owner.<br />

1.10 HEATING AND COOLING<br />

A. Temporary heating and cooling required for construction and operation of the facility until<br />

acceptance of the Owner shall be paid by the Contractor. Coordinate with Division 15, to<br />

ensure proper operation and timely start up. Repair or replace damaged or worn items at no<br />

additional cost to the Owner.<br />

PART 2 - PRODUCTS (Not Applicable)<br />

PART 3 - EXECUTION (Not Applicable)<br />

END OF SECTION<br />

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CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS 01500-2


SECTION 01700 - CONTRACT CLOSEOUT<br />

PART 1 - GENERAL<br />

1.01 SCOPE<br />

A. This section includes requirements for project closeout, including but not limited to, Cleaning,<br />

Record Drawings, Warranties, Operations and Maintenance Manuals, Owner personnel<br />

instruction, Systems startup, Extra Materials, Removal of Temporary Facilities, and Final<br />

Inspection.<br />

1.02 WARRANTIES<br />

A. Refer to Division 1 Section “Warranties and Bonds.”<br />

1.03 OPERATIONS AND MAINTENANCE MANUALS<br />

A. Refer to Division 1 Section “Operation and Maintenance Data.”<br />

1.04 OWNER'S PERSONNEL INSTRUCTIONS<br />

A. Arrange with Owner for timing and operational instructions for Owner's personnel by factory<br />

trained manufacturer's agents. When such is a part of the equipment furnished, complete all<br />

such requirements as a condition of release of final payment.<br />

B. Refer to Division 15 and Division 16 for specific instruction requirements.<br />

1.05 SYSTEMS START-UP<br />

A. Prior to substantial completion and final inspection all mechanical, plumbing, electrical, fire<br />

detection and alarm, and other systems shall be proved by being placed in operation. Make all<br />

necessary adjustments and modifications to ensure complete operation of systems.<br />

B. Refer to Division 15, and Division 16 for specific requirements of systems startup.<br />

1.06 EXTRA MATERIALS<br />

A. Review requirements for extra materials specified in the technical specification sections.<br />

B. Submit to the Owner's designated representative extra materials. The Owner's representative<br />

will sign the transmittal letter indicating receipt of materials. Copies of transmittal letters shall<br />

be bound and submitted with warranties.<br />

1.07 RECORD DRAWINGS<br />

A. Maintain complete "as-built" record set of Contract Documents. Job Superintendent shall be<br />

responsible to see that any changes or modifications shall be recorded the same day these<br />

changes are made. Concealed items shall be identified in the "record documents," with<br />

sufficient detail and dimensions to facilitate location of items after concealment.<br />

B. At the completion of the project, review "record documents" for completeness and accuracy<br />

and submit to the Architect.<br />

1.08 TEMPORARY FACILITIES<br />

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CONTRACT CLOSEOUT 01700-1


A. Prior to final inspection and complimentary with completion of Work, remove mobile<br />

construction office, storage trailers, temporary toilet facilities and other temporary controls not<br />

specified to remain.<br />

1.09 FINAL INSPECTION<br />

A. Refer to Section 00700 - General Conditions of the Contract for <strong>Construction</strong>. A final<br />

inspection will be scheduled when all construction has been completed, the Architect has<br />

accomplished his final inspection, issued a "punch list", and all deficiencies have been<br />

corrected. The project must be complete and operational before final inspection is performed.<br />

B. The final inspection will be made by representatives of the Owner, Architect, Contractor, and<br />

appropriate subcontractors and suppliers.<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

A. Cleaning Agents: Use cleaning materials and agents recommended by manufacturer or<br />

fabricator of the surface to be cleaned. Do not use cleaning agents that are potentially<br />

hazardous to health or property or that might damage finished surfaces.<br />

PART 3 - EXECUTION<br />

3.01 FINAL CLEANING<br />

A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply<br />

with local laws and ordinances and Federal and local environmental and antipollution<br />

regulations.<br />

B. Cleaning: Employ experienced workers or professional cleaners for final cleaning. Clean each<br />

surface or unit to condition expected in an average commercial building cleaning and<br />

maintenance program. Comply with manufacturer’s written instruction.<br />

1. <strong>Complete</strong> the following cleaning operations before requesting inspection for<br />

certification of Substantial Completion for entire Project or for a portion of Project:<br />

a. Clean Project site, yard, and grounds, in areas disturbed by construction<br />

activities, including landscape development areas, of rubbish, waste material,<br />

litter, and other foreign substances.<br />

b. Sweep paved areas broom clean. Remove petrochemical spills, stains, and<br />

other foreign deposits.<br />

c. Rake grounds that are neither planted nor paved to a smooth, even textured<br />

surface.<br />

d. Remove tools, construction equipment, machinery, and surplus material from<br />

Project site.<br />

e. Remove snow and ice to provide safe access to building.<br />

f. Clean exposed exterior and interior hard-surfaced finishes to a dirt-free<br />

condition, free of stains, films, and similar foreign substances. Avoid<br />

disturbing natural weathering of exterior surfaces. Restore reflective surfaces<br />

to their original condition.<br />

g. Remove debris and surface dust from limited access spaces, including roofs,<br />

plenums, shafts, trenches, equipment vaults, manholes, attics, and similar<br />

spaces.<br />

h. Sweep concrete floors broom clean in unoccupied spaces.<br />

i. Vacuum carpet and similar soft surfaces, removing debris and excess nap;<br />

shampoo if visible soil or stains remain.<br />

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CONTRACT CLOSEOUT 01700-2


j. Clean transparent materials, including mirrors and glass in doors and<br />

windows. Remove glazing compounds and other noticeable, vision-obscuring<br />

materials. Replace chipped or broken glass and other damaged transparent<br />

materials. Polish mirrors and glass, taking care not to scratch surfaces.<br />

k. Remove labels that are not permanent.<br />

l. Touch up and otherwise repair and restore marred, exposed finishes and<br />

surfaces. Replace finishes and surfaces that cannot be satisfactorily repaired<br />

or restored or that already show evidence of repair or restoration.<br />

1) Do not paint over “UL” and similar labels, including mechanical and<br />

electrical nameplates.<br />

m. Wipe surface of mechanical and electrical equipment, elevator equipment,<br />

and similar equipment. Remove excess lubrication, paint and mortar<br />

droppings, and other foreign substances.<br />

n. Replace parts subject to unusual operating conditions.<br />

o. Clean plumbing fixtures to a sanitary condition, free of stains, including stains<br />

resulting from water exposure.<br />

p. Replace disposable air filters and clean permanent air filters. Clean exposed<br />

surfaces of diffusers, registers, and grills.<br />

q. Clean ducts, blowers, and coils if units were operated without filters during<br />

construction.<br />

r. Clean light fixtures, lamps, globes, and reflectors to function with full<br />

efficiency. Replace burned-out bulbs, and those noticeably dimmed by hours<br />

of use, and defective and noisy starters in fluorescent and mercury vapor<br />

fixtures to comply with requirements for new fixtures.<br />

s. Leave Project clean and ready for occupancy.<br />

t.<br />

C. Pest Control: Engage an experienced, licensed exterminator to make final inspection and rid<br />

Project of rodents, insects and other pests. Prepare a report.<br />

D. Comply with safety standards for cleaning. Do not burn waste materials. Do not bury debris or<br />

excess materials on Owner’s property. Do not discharge volatile, harmful, or dangerous<br />

materials into drainage systems. Remove waste materials from Project site and dispose of<br />

lawfully.<br />

END OF SECTION<br />

!<br />

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CONTRACT CLOSEOUT 01700-3


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SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

CONTRACT CLOSEOUT 01700-4


SECTION 01731 - CUTTING AND PATCHING<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions<br />

and other Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section includes procedural requirements for cutting and patching.<br />

B. Related Sections include the following:<br />

1. Division 2 Section "Selective Demolition" for demolition of selected portions of the building for<br />

alterations.<br />

2. Divisions 2 through 16 Sections for specific requirements and limitations applicable to cutting<br />

and patching individual parts of the Work.<br />

a. Requirements in this Section apply to mechanical and electrical installations. Refer to<br />

Divisions 16 Sections for other requirements and limitations applicable to cutting and<br />

patching mechanical and electrical installations.<br />

1.03 DEFINITIONS<br />

A. Cutting: Removal of existing construction necessary to permit installation or performance of other<br />

Work.<br />

B. Patching: Fitting and repair work required to restore surfaces to original conditions after installation<br />

of other Work.<br />

1.04 SUBMITTALS<br />

A. Cutting and Patching Proposal: Submit a proposal describing procedures at least 10 days before<br />

the time cutting and patching will be performed, requesting approval to proceed. Include the<br />

following information:<br />

1. Extent: Describe cutting and patching, show how they will be performed, and indicate why<br />

they cannot be avoided.<br />

2. Changes to Existing <strong>Construction</strong>: Describe anticipated results. Include changes to<br />

structural elements and operating components as well as changes in building's appearance<br />

and other significant visual elements.<br />

3. Products: List products to be used and firms or entities that will perform the Work.<br />

4. Dates: Indicate when cutting and patching will be performed.<br />

5. Utilities: List utilities that cutting and patching procedures will disturb or affect. List utilities<br />

that will be relocated and those that will be temporarily out of service. Indicate how long<br />

service will be disrupted.<br />

6. Structural Elements: Where cutting and patching involve adding reinforcement to structural<br />

elements, submit details and engineering calculations showing integration of reinforcement<br />

with original structure.<br />

1.05 QUALITY ASSURANCE<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

CUTTING AND PATCHING 01731 - 1


A. Operational Elements: Do not cut and patch operating elements and related components in a<br />

manner that results in reducing their capacity to perform as intended or that results in increased<br />

maintenance or decreased operational life or safety.<br />

1. Primary operational systems and equipment.<br />

2. Control systems.<br />

3. Communication systems.<br />

4. Electrical wiring systems.<br />

B. Miscellaneous Elements: Do not cut and patch the following elements or related components in a<br />

manner that could change their load-carrying capacity, that results in reducing their capacity to<br />

perform as intended, or that results in increased maintenance or decreased operational life or<br />

safety.<br />

1. Water, moisture, or vapor barriers.<br />

2. Membranes and flashings.<br />

3. Equipment supports.<br />

4. Piping, ductwork, vessels, and equipment.<br />

5. Noise- and vibration-control elements and systems.<br />

C. Visual Requirements: Do not cut and patch construction in a manner that results in visual evidence<br />

of cutting and patching. Do not cut and patch construction exposed on the exterior or in occupied<br />

spaces in a manner that would, in Architect's opinion, reduce the building's aesthetic qualities.<br />

Remove and replace construction that has been cut and patched in a visually unsatisfactory<br />

manner.<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

A. General: Comply with requirements specified in other Sections of these <strong>Specification</strong>s.<br />

B. Existing Materials: Use materials identical to existing materials. For exposed surfaces, use<br />

materials that visually match existing adjacent surfaces to the fullest extent possible.<br />

1. If identical materials are unavailable or cannot be used, use materials that, when installed,<br />

will match the visual and functional performance of existing materials.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine surfaces to be cut and patched and conditions under which cutting and patching are to be<br />

performed.<br />

1. Compatibility: Before patching, verify compatibility with and suitability of substrates, including<br />

compatibility with existing finishes or primers.<br />

2. Proceed with installation only after unsafe or unsatisfactory conditions have been corrected.<br />

3.02 PREPARATION<br />

A. Temporary Support: Provide temporary support of Work to be cut.<br />

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B. Protection: Protect existing construction during cutting and patching to prevent damage. Provide<br />

protection from adverse weather conditions for portions of Project that might be exposed during<br />

cutting and patching operations.<br />

C. Adjoining Areas: Avoid interference with use of adjoining areas or interruption of free passage to<br />

adjoining areas.<br />

D. Existing Services: Where existing services are required to be removed, relocated, or abandoned,<br />

bypass such services before cutting to minimize interruption of services to occupied areas.<br />

3.03 PERFORMANCE<br />

A. General: Employ qualified workers to perform cutting and patching. Proceed with cutting and<br />

patching at the earliest feasible time, and complete without delay.<br />

1. Cut existing construction to provide for installation of other components or performance of<br />

other construction, and subsequently patch as required to restore surfaces to their original<br />

condition.<br />

B. Cutting: Cut existing construction by sawing, drilling, breaking, chipping, grinding, and similar<br />

operations, including excavation, using methods least likely to damage elements retained or<br />

adjoining construction. If possible, review proposed procedures with original Installer; comply with<br />

original Installer's written recommendations.<br />

1. In general, use hand or small power tools designed for sawing and grinding, not hammering<br />

and chopping. Cut holes and slots as small as possible, neatly to size required, and with<br />

minimum disturbance of adjacent surfaces. Temporarily cover openings when not in use.<br />

2. Existing Finished Surfaces: Cut or drill from the exposed or finished side into concealed<br />

surfaces.<br />

3. Concrete and Masonry: Cut using a cutting machine, such as an abrasive saw or a diamondcore<br />

drill.<br />

4. Excavating and Backfilling: Comply with requirements in applicable Division 2 Sections<br />

where required by cutting and patching operations.<br />

5. Mechanical and Electrical Services: Cut off pipe or conduit in walls or partitions to be<br />

removed. Cap, valve, or plug and seal remaining portion of pipe or conduit to prevent<br />

entrance of moisture or other foreign matter after cutting.<br />

C. Patching: Patch construction by filling, repairing, refinishing, closing up, and similar operations<br />

following performance of other Work. Patch with durable seams that are as invisible as possible.<br />

Provide materials and comply with installation requirements specified in other Sections of these<br />

<strong>Specification</strong>s.<br />

1. Inspection: Where feasible, test and inspect patched areas after completion to demonstrate<br />

integrity of installation.<br />

2. Exposed Finishes: Restore exposed finishes of patched areas and extend finish restoration<br />

into retained adjoining construction in a manner that will eliminate indicated evidence of<br />

patching and refinishing.<br />

END OF SECTION<br />

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CUTTING AND PATCHING 01731 - 4


SECTION 01740 – WARRANTIES AND BONDS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and other Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section specifies general administrative and procedural requirements for warranties and<br />

bonds required by the Contract Documents, including manufacturer’s standard warranties on<br />

products and special warranties.<br />

1. Refer to the General Conditions for terms of the Contractor’s special warranty of<br />

workmanship and materials.<br />

2. General closeout requirements are included in Section “Contract Closeout.”<br />

3. Specific requirements of warranties for the Work and products and installations that<br />

are specific to be warranted are included in the individual Sections of Division 2<br />

through 16.<br />

4. Certifications and other commitments and agreements for continuing services to<br />

Owner are specified elsewhere in the Contract Documents.<br />

5. Specific requirements for Bonds are included in the individual Sections of Divisions 2<br />

through 16.<br />

B. Disclaimers and Limitations: Manufacturer’s disclaimers and limitations on product warranties<br />

do not relieve the Contractor of the warranty on the Work that incorporates the products, nor<br />

does it relieve suppliers, manufacturers, and subcontractors required to countersign special<br />

warranties with the Contractor.<br />

1.03 DEFINITIONS<br />

A. Standard Product Warranties are preprinted written warranties published by individual<br />

manufacturers for particular products and are specifically endorsed by the manufacturer to<br />

the Owner.<br />

B. Special Warranties are written warranties required by or incorporated in the Contract<br />

Documents, either to extend time limits provided by standard warranties or to provide greater<br />

rights for the Owner.<br />

1.04 WARRANTY REQUIREMENTS<br />

A. Related Damages and Losses: When correcting warranted Work that has failed, remove and<br />

replace other Work that has been damaged as a result of such failure or that must be<br />

removed and replaced to provide access for correction of warranted Work.<br />

B. Reinstatement of Warranty: When Work covered by a warranty has failed and been corrected<br />

by replacement or rebuilding, reinstate the warranty by written endorsement. The reinstated<br />

warranty shall be equal to the original warranty with an equitable adjustment for depreciation.<br />

C. Replacement Cost: Upon determination that Work covered by a warranty has failed, replace<br />

or rebuild the Work to an acceptable condition complying with requirements of Contract<br />

Documents. The Contractor is responsible for the cost of replacing or rebuilding defective<br />

Work regardless of whether the Owner has benefited from use of the Work through a portion<br />

of its anticipated useful service life.<br />

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D. Owner’s Recourse: Written warranties made to the Owner are in addition to implied<br />

warranties, and shall not limit the duties, obligations, rights and remedies otherwise available<br />

under the law, nor shall warranty periods be interrupted as limitations on time in which the<br />

Owner can enforce such other duties, obligations, rights or remedies.<br />

1. Rejection of Warranties: The Owner reserves the right to reject warranties and to limit<br />

selections to products with warranties not in conflict with requirements of the Contract<br />

Documents.<br />

E. The Owner reserves the right to refuse to accept Work for the Project where a special<br />

warranty, certification, or similar commitment is required on such Work or part of the Work,<br />

until evidence is presented that entities required to countersign such commitments are willing<br />

to do so.<br />

1.05 SUBMITTALS<br />

A. Submit written warranties to the Architect prior to the date certified for Substantial<br />

Completion. If the Architect’s Certificate of Substantial Completion designates a<br />

commencement date for warranties other than the date of Substantial Completion for the<br />

Work, or a designated portion of the Work, submit written warranties upon request of the<br />

Architect.<br />

1. When a designated portion of the Work is completed and occupied or used by the<br />

Owner, by separate agreement with the Contractor during the construction period,<br />

submit properly executed warranties to the Architect within fifteen days of completion<br />

of that designated portion of the Work.<br />

B. When a special warranty is required to be executed by the Contractor, or the Contractor and<br />

subcontractor, supplier and manufacturer, prepare a written document that contains<br />

appropriate terms and identification, ready for execution by the required parties. Submit a<br />

draft to the Owner; submit written warranties upon request of the Architect.<br />

1. Refer to individual Sections of Divisions 2 through 16 for specific content<br />

requirements, and particular requirements for submittal of special warranties.<br />

C. Form of Submittal: At final Completion compile three copies of each required warranty and<br />

bond properly executed by the Contractor, or by the Contractor, subcontractor, supplier, or<br />

manufacturer. Organize the warranty documents into an orderly sequence based on the table<br />

of contents of the Project Manual.<br />

D. Bind warranties and bonds in heavy-duty, commercial quality, durable 3-ring vinyl covered<br />

loose-leaf binders, thickness as necessary to accommodate contents, and sized to receive<br />

81/2”x11” paper.<br />

1. Provide heavy paper dividers with celluloid covered tabs for each separate warranty.<br />

Mark the tab to identify the product or installation. Provide a typed description of the<br />

product or installation, including the name of the product, and the name, address and<br />

telephone number of the installer.<br />

2. Identify each binder on the front and the spine with the typed or printed title<br />

“WARRANTIES AND BONDS,” the project title or name, and the name of the<br />

Contractor.<br />

3. When operating and maintenance manuals are required for warranted construction,<br />

provide additional copies of each required warranty, as necessary, for inclusion in<br />

each required manual.<br />

PART 2 - PRODUCTS (Not Applicable).<br />

PART 3 - EXECUTION (Not Applicable).<br />

END OF SECTION<br />

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WARRANTIES AND BONDS 01740- 2


SECTION 01782 - OPERATION AND MAINTENANCE DATA<br />

PART 1 GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and other Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section includes administrative and procedural requirements for preparing operation and<br />

maintenance manuals, including the following:<br />

1. Operation and maintenance documentation directory.<br />

2. Operation manuals for systems, subsystems, and equipment.<br />

3. Maintenance manuals for the care and maintenance of products, materials, and<br />

finishes and systems and equipment.<br />

B. Related Sections include the following:<br />

1. Divisions 2 through 16 Sections for specific operation and maintenance manual<br />

requirements for products in those Sections.<br />

1.03 DEFINITIONS<br />

A. System: An organized collection of parts, equipment, or subsystems united by regular<br />

interaction.<br />

B. Subsystem: A portion of a system with characteristics similar to a system.<br />

1.04 SUBMITTALS<br />

A. Submit 1 copy of each manual in final form at least 15 days before final inspection. Architect<br />

will return copy with comments within 15 days after final inspection.<br />

1. Correct or modify each manual to comply with Architect’s comments. Submit 4 copies<br />

(3 copies bound and 1 copy unbound) of each corrected manual within 15 days of<br />

receipt of Architect’s comments.<br />

1.05 COORDINATION<br />

A. Where operation and maintenance documentation includes information on installations by<br />

more than one factory-authorized service representative, assemble and coordinate<br />

information furnished by representatives and prepare manuals.<br />

PART 2 - PRODUCTS<br />

2.01 OPERATION AND MAINTENANCE DOCUMENTATION DIRECTORY<br />

A. Organization: Include a section in the directory for each of the following:<br />

1. List of documents.<br />

2. List of systems.<br />

3. List of Equipment.<br />

4. Table of contents.<br />

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B. List of Systems and Subsystems: List systems alphabetically. Include references to operation<br />

and maintenance manuals that contain information about each system.<br />

C. List of Equipment: List equipment for each system, organized alphabetically by system. For<br />

pieces of equipment not part of system, list alphabetically in separate list.<br />

D. Table of Contents: Include a table of contents for each emergency, operation, and<br />

maintenance manual.<br />

E. Identification: In the documentation directory and in each operation and maintenance manual,<br />

identify each system, subsystem, and piece of equipment with the same designation used in<br />

the Contract Documents. If no designation exists, assign a designation according to ASHRAE<br />

Guideline 4, “Preparation of Operating and Maintenance Documentation for Building<br />

Systems”.<br />

2.02 MANUALS, GENERAL<br />

A. Organization: Unless otherwise indicated, organize each manual into a separate section for<br />

each system and subsystem, and a separate section for each piece of equipment not part of a<br />

system. Each manual shall contain the following materials, in the order listed:<br />

1. Title page.<br />

2. Table of contents.<br />

3. Manual contents.<br />

B. Title Page: Enclose title page in transparent plastic sleeve. Include the following information:<br />

1. Subject matter included in manual.<br />

2. Name and address of Project.<br />

3. Name and address of Owner.<br />

4. Date of submittal.<br />

5. Name, address, and telephone number of Contractor.<br />

6. Name and address of Architect.<br />

7. Cross-reference to related systems in other operation and maintenance manuals.<br />

C. Table of Contents: List each product included in manual, identified by product name, indexed<br />

to the content of the volume, and cross-referenced to <strong>Specification</strong> Section number in Project<br />

Manual.<br />

1. If operation or maintenance documentation requires more than one volume to<br />

accommodate data, include comprehensive table ot contents for all volumes in each<br />

volume of the set.<br />

D. Manual Contents: Organize into sets of manageable size. Arrange contents alphabetically by<br />

system, subsystem, and equipment. If possible, assemble instructions for subsystems,<br />

equipment, and components of one system into a single binder.<br />

1. Binders: Heavy-duty, red buckram binders, in thickness necessary to accommodate<br />

contents, sized to hold 8! by 11 inch paper; with clear plastic sleeve on spine to hold<br />

label describing contents and with pockets inside covers to hold folded oversize<br />

sheets.<br />

a. If two or more binders are necessary to accommodate data of a system,<br />

organize data in each binder into groupings by subsystem and related<br />

components. Cross-reference other binders if necessary to provide essential<br />

information for proper operation or maintenance of equipment or system.<br />

b. Identify each binder on front and spine, with printed title “OPERATION AND<br />

MAINTENANCE MANUAL,” Project title or name, and subject matter of<br />

contents. Indicate volume number for multiple volume sets.<br />

2. Dividers: Heavy-paper dividers with plastic-covered tabs for each section. Mark each<br />

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tab to indicate contents. Include typed list of products and major components of<br />

equipment included in the section on each divider, cross-referenced to <strong>Specification</strong><br />

Section number and title of Project Manual.<br />

3. Protective Plastic Sleeves: Transparent plastic sleeves designed to enclose<br />

diagnostic software diskettes for computerized electronic equipment.<br />

4. Supplementary Text: Prepared on 8! by 11 inch, 20 lb/sq. ft. white bond paper.<br />

5. Drawings: Attach reinforced, punched binder tabs on drawings and bind with text.<br />

a. If oversized drawings are necessary, fold drawings to same size as text<br />

pages and use as foldouts.<br />

b. If drawings are too large to be used as foldouts, fold and place drawings in<br />

labeled envelopes and bind envelopes in rear of manual. At appropriate<br />

locations in manual, insert typewritten pages indicating drawing titles,<br />

descriptions of contents, and drawing locations.<br />

2.03 OPERATION MANUALS<br />

A. Contents: In addition to requirements in this Section, include operation data required in<br />

individual <strong>Specification</strong> Sections and the following information:<br />

1. System, subsystem, and equipment descriptions.<br />

2. Performance and design criteria if Contractor is delegated design responsibility.<br />

3. Operating standards.<br />

4. Operating procedures.<br />

5. Operating logs.<br />

6. Wiring diagrams.<br />

7. Control diagrams.<br />

8. Piped system diagrams.<br />

9. Precautions against improper use.<br />

10. License requirements including inspection and renewal dates.<br />

B. Descriptions: Include the following:<br />

1. Product name and model number.<br />

2. Manufacturer’s name.<br />

3. Equipment identification with serial number and renewal dates.<br />

4. Equipment function.<br />

5. Operating characteristics.<br />

6. Limiting conditions.<br />

7. Performance curves.<br />

8. Engineering data and tests.<br />

9. <strong>Complete</strong> nomenclature and number of replacement parts.<br />

C. Operating Procedures: Include the following, as applicable.<br />

1. Startup procedures.<br />

2. Equipment or system break-in procedures.<br />

3. Routine and normal operating instructions.<br />

4. Regulation and control procedures.<br />

5. Instructions on stopping.<br />

6. Normal shutdown instructions.<br />

7. Seasonal and weekend operating instructions.<br />

8. Required sequences for electric or electronic systems.<br />

9. Special operating instructions and procedures.<br />

D. Systems and Equipment Controls: Describe the sequence of operation, and diagram controls<br />

as installed.<br />

E. Piped Systems: Diagram piping as installed, and identify color-coding where required for<br />

identification.<br />

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2.04 PRODUCTS MAINTENANCE MANUAL<br />

A. Content: Organize manual into a separate section for each product, material, and finish.<br />

Include source information, product information, maintenance procedures, repair materials<br />

and sources, and warranties and bonds, as directed below.<br />

B. Source Information: List each product included in manual, identified by product name and<br />

arranged to match manual’s table of contents. For each product, list name, address, and<br />

telephone number of Installer or supplier and maintenance service agent, and cross-reference<br />

<strong>Specification</strong> Section number and title in Project Manual.<br />

C. Product Information: Include the following, as applicable.<br />

1. Product name and model number.<br />

2. Manufacturer’s name.<br />

3. Color, pattern, and texture.<br />

4. Material and chemical composition.<br />

5. Reordering information for specially manufactured products.<br />

D. Maintenance Procedures: Include manufacturer’s written recommendations and the following:<br />

1. Inspection procedures.<br />

2. Types of cleaning agents to be used and methods of cleaning.<br />

3. List of cleaning agents and methods of cleaning detrimental to product.<br />

4. Schedule for routine cleaning and maintenance.<br />

5. Repair instructions.<br />

E. Repair Materials and Sources: Include lists of materials and local sources of materials and<br />

related services.<br />

F. Warranties and Bonds: Include copies of warranties and bonds and lists of circumstances and<br />

conditions that would affect validity of warranties and bonds.<br />

1. Include procedures to follow and required notifications for warranty claims.<br />

2.05 SYSTEM AND EQUIPMENT MAINTENANCE MANUAL<br />

A. Content: For each system, subsystem, and piece of equipment not part of a system, include<br />

source information, manufacturer’s maintenance documentation, maintenance procedures,<br />

maintenance and service schedules, spare parts list and source information, maintenance<br />

service contacts, and warranty and bond information, as described below.<br />

B. Source Information: List each system, subsystem, and piece of equipment included in the<br />

manual, identified by product name and arranged to match manual’s table of contents. For<br />

each product, list name, address, and telephone number of installer or supplier and<br />

maintenance service agent, and cross-reference <strong>Specification</strong> Section number and title in<br />

Project Manual.<br />

C. Manufacturer’s Maintenance Documentation: Manufacturer’s maintenance documentation<br />

including the following information for each component part or piece of equipment:<br />

1. Standard printed maintenance instructions and bulletins.<br />

2. Drawings, diagrams, and instructions required for maintenance, including<br />

disassembly and component removal, replacement, and assembly.<br />

3. Identification and nomenclature of parts and components.<br />

4. List of items recommended to be stocked as spare parts.<br />

D. Maintenance Procedures: Include the following information and items that detail essential<br />

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maintenance procedures:<br />

1. Test and inspection instructions.<br />

2. Troubleshooting guide.<br />

3. Precautions against improper maintenance.<br />

4. Disassembly; component removal, repair, and replacement; and reassembly<br />

instructions.<br />

5. Aligning, adjusting, and checking instructions.<br />

6. Demonstration and training videotape, if available.<br />

E. Maintenance and Service Schedule: Include service and lubrication requirements, list of<br />

required lubricants for equipment, and separate schedules for preventive and routine<br />

maintenance and service with standard time allotment.<br />

1. Scheduled Maintenance and Service: Tabulate actions for daily, weekly, monthly,<br />

quarterly, semiannually, and annual frequencies.<br />

2. Maintenance and Service Record: Include manufacturer’s forms of recording<br />

maintenance.<br />

F. Spare Parts List and Source Information: Include lists of replacement and repair parts, with<br />

parts identified and cross-referenced to manufacturer’s maintenance documentation and local<br />

sources of maintenance materials and related services.<br />

G. Maintenance Service Contracts: Include copies of maintenance agreements with name and<br />

telephone number of service agent.<br />

H. Warranties and Bonds: Include copies of warranties and bonds and list circumstances and<br />

conditions that would affect validity of warranties or bonds.<br />

1. Include procedures to follow and required notifications for warranty claims.<br />

PART 3 - EXECUTION<br />

3.01 MANUAL PREPARATION<br />

A. Operation and Maintenance Documentation Directory: Prepare a separate manual that<br />

provides an organized reference to emergency, operation, and maintenance manuals.<br />

B. Product Maintenance Manual: Assemble a complete set of maintenance data indicating care<br />

and maintenance of each product, material, and finish incorporated into the Work.<br />

C. Operation and Maintenance Manuals: Assemble a complete set of operation and maintenance<br />

data indicating operation and maintenance of each system, subsystem, and piece of<br />

equipment not part of a system.<br />

1. Engage a factory-authorized service representative to assemble and prepare<br />

information for each system, subsystem, and piece of equipment not part of a system.<br />

D. Manufacturer’s Data: Where manuals contain manufacturer’s standard printed data, include<br />

only sheets pertinent to product or component installed. Mark each sheet to identify each<br />

product or component incorporated into the Work. If data include more than one item in a<br />

tabular format, identify each item using appropriate references from the Contract Documents.<br />

Identify data applicable to the Work and delete references to information not applicable.<br />

1. Prepare supplementary text if manufacturers’ standard printed data are not available<br />

and where the information is necessary for proper operation and maintenance of<br />

equipment or systems.<br />

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E. Drawings: Prepare drawings supplementing manufacturers’ printed data to illustrate the<br />

relationship of component parts of equipment and systems and to illustrate control sequence<br />

and flow diagrams. Coordinate these drawings with information contained in Record Drawings<br />

to ensure correct illustration of completed installation.<br />

1. Do not use original Project Record Documents as part of operation and maintenance<br />

manuals.<br />

END OF SECTION<br />

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OPERATION AND MAINTENANCE DATA 01782 - 6


DIVISION 2 – SITEWORK<br />

Section 02001 – General Site <strong>Construction</strong> Requirements<br />

Section 02002 – Site Clearing<br />

Section 02003 – Earth Moving<br />

Section 02004 – Excavation Support Protections<br />

Section 02005 – Asphalt Paving<br />

Section 02006 – Concrete Paving<br />

Section 02007 – Site Signage<br />

Section 02008 – Water Utility Piping<br />

Section 02009 – Storm Utility Drain Piping<br />

Section 02010 – Subdrainage<br />

Section 02050 – Selective Demolition<br />

Section 02810 – Underground Irrigation Systems<br />

Section 02830 – Fences and Gates<br />

Section 02900 – Landscaping<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

DIVISION TABLE OF CONTENTS


SECTION 02001 GENERAL SITE CONSTRUCTION REQUIREMENTS<br />

PART 1 GENERAL<br />

1.1 SUMMARY<br />

A. Includes But Not Limited to<br />

1. General procedures and requirements for Site Work.<br />

PART 2 EXECUTION<br />

2.1 PREPARATION<br />

A. Site Verification Of Conditions<br />

1. 48 hours minimum prior to performing any work on site, contact Blue Stakes to<br />

arrange for utility location services.<br />

2. Perform minor, investigative excavations to verify location of various existing<br />

underground facilities at sufficient locations to assure that no conflict with the<br />

proposed work exists and sufficient clearance is available to avoid damage to<br />

existing facilities.<br />

3. Perform investigative excavating 5 days minimum in advance of performing any<br />

excavation or underground work.<br />

4. Upon discovery of conflicts or problems with existing facilities, notify Architect by<br />

phone or fax within 24 hours. Follow telephone or fax notification with letter and<br />

diagrams indicating conflict or problem and sufficient measurements and details<br />

to evaluate problem.<br />

5. Notify Owner of utilities a minimum of 48 hours prior to any work taking place.<br />

2.2 PREPARATION<br />

A. Protection<br />

1. Spillage -<br />

a. Avoid spillage by covering and securing loads when hauling on or adjacent<br />

to public streets or highways.<br />

b. Remove spillage and sweep, wash, or otherwise clean project, streets, and<br />

highways.<br />

2. Dust Control -<br />

a. Take precautions necessary to prevent dust nuisance, both on-site and<br />

adjacent to public and private properties.<br />

b. Correct or repair damage caused by dust.<br />

3. Erosion Control -<br />

a. Take precautions necessary to prevent erosion and transportation of soil<br />

downstream, to adjacent properties, and into on-site or off-site drainage<br />

systems.<br />

b. Develop, install, and maintain an erosion control plan if required by law.<br />

c. Repair and correct damage caused by erosion.<br />

4. Existing Plants And Features - Do not damage tops, trunks, and roots of existing<br />

trees and shrubs on site which are intended to remain. Do not use heavy<br />

equipment within branch spread. Interfering branches may be removed only with<br />

permission of Architect. Do not damage other plants and features which are to<br />

remain.<br />

5. Protect site from fire caused by welding, cutting, smoking, or other sources of<br />

ignition.<br />

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B. If specified precautions are not taken or corrections and repairs made promptly, Owner<br />

may take such steps as may be deemed necessary and deduct costs of such from<br />

monies due to Contractor. Such action or lack of action on Owner's part does not<br />

relieve Contractor from responsibility for proper protection of the Work.<br />

2.3 REPAIR / RESTORATION<br />

A. Adjust existing covers, boxes, and vaults to grade.<br />

B. Replace broken or damaged covers, boxes, and vaults.<br />

C. Independently confirm size, location, and number of covers, boxes, and vaults which<br />

require adjustment.<br />

2.4 FIELD QUALITY CONTROL<br />

A. Notify Architect 48 hours prior to performing excavation or fill work.<br />

B. If work has been interrupted by weather, scheduling, or other reason, notify<br />

Architect/Engineer 24 hours minimum prior to intended resumption of grading or<br />

compacting.<br />

C. Owner reserves right to require additional testing to re-affirm suitability of completed<br />

work including compacted soils which have been exposed to adverse weather<br />

conditions.<br />

END OF SECTION 02001<br />

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GENERAL SITE CONSTRUCTION REQUIREMENTS 02001 - 2


SECTION 02002 - SITE CLEARING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Removing existing trees, shrubs, groundcovers, plants and grass.<br />

2. Clearing and grubbing.<br />

3. Stripping and stockpiling topsoil.<br />

4. Removing above- and below-grade site improvements.<br />

5. Disconnecting, capping or sealing, and removing site utilities.<br />

6. Temporary erosion and sedimentation control measures.<br />

B. Related Sections include the following:<br />

1. Division 1 Section "<strong>Construction</strong> Facilities and Temporary Controls" for temporary<br />

utilities, temporary construction and support facilities, temporary security and protection<br />

facilities and temporary erosion and sedimentation control procedures.<br />

2. Division 1 Section "Field Engineering" for verifying utility locations and for recording field<br />

measurements.<br />

3. Division 2 Section "Structure Demolition" for demolition of buildings, structures, and site<br />

improvements.<br />

4. Division 2 Section "Earth Moving" for soil materials, excavating, backfilling, and site<br />

grading.<br />

1.3 DEFINITIONS<br />

A. Topsoil: Natural or cultivated surface-soil layer containing organic matter and sand, silt, and<br />

clay particles; friable, pervious, and black or a darker shade of brown, gray, or red than<br />

underlying subsoil; reasonably free of subsoil, clay lumps, gravel, and other objects more than 2<br />

inches (50 mm) in diameter; and free of subsoil and weeds, roots, toxic materials, or other nonsoil<br />

materials.<br />

B. Tree Protection Zone: Area surrounding individual trees or groups of trees to be protected<br />

during construction, and defined by the drip line of individual trees or the perimeter drip line of<br />

groups of trees, unless otherwise indicated.<br />

1.4 MATERIAL OWNERSHIP<br />

A. Except for stripped topsoil or other materials used and indicated to remain Owner's property,<br />

cleared materials shall become Contractor's property and shall be removed from Project site.<br />

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1.5 SUBMITTALS<br />

A. Photographs or videotape, sufficiently detailed, of existing conditions of trees and plantings,<br />

adjoining construction, and site improvements that might be misconstrued as damage caused<br />

by site clearing.<br />

B. Record drawings, according to Division 1 Section "Submittals," identifying and accurately<br />

locating capped utilities and other subsurface structural, electrical, and mechanical conditions.<br />

1.6 QUALITY ASSURANCE<br />

A. Preinstallation Conference: Conduct conference at Project site to comply with requirements in<br />

Division 1 Section "Project Coordination."<br />

1.7 PROJECT CONDITIONS<br />

A. Traffic: Minimize interference with adjoining roads, streets, walks, and other adjacent occupied<br />

or used facilities during site-clearing operations.<br />

1. Do not close or obstruct streets, walks, or other adjacent occupied or used facilities<br />

without permission from Owner and authorities having jurisdiction.<br />

2. Provide alternate routes around closed or obstructed traffic ways if required by authorities<br />

having jurisdiction.<br />

B. Improvements on Adjoining Property: Authority for performing site clearing indicated on<br />

property adjoining Owner's property will be obtained by Owner before award of Contract.<br />

1. Do not proceed with work on adjoining property until directed by Architect.<br />

C. Salvable Improvements: Carefully remove items indicated to be salvaged and store on Owner's<br />

premises where indicated.<br />

D. Utility Locator Service: Notify utility locator service for area where Project is located before site<br />

clearing.<br />

E. Do not commence site clearing operations until temporary erosion and sedimentation control<br />

measures are in place.<br />

PART 2 - EXECUTION<br />

2.1 PREPARATION<br />

A. Protect and maintain benchmarks and survey control points from disturbance during<br />

construction.<br />

B. Locate and clearly flag trees and vegetation to remain or to be relocated.<br />

C. Protect existing site improvements to remain from damage during construction.<br />

1. Restore damaged improvements to their original condition, as acceptable to Owner.<br />

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2.2 TEMPORARY EROSION AND SEDIMENTATION CONTROL<br />

A. Provide temporary erosion and sedimentation control measures to prevent soil erosion and<br />

discharge of soil-bearing water runoff or airborne dust to adjacent properties and walkways,<br />

according to a sediment and erosion control plan, specific to the site that complies with<br />

EPA 832/R-92-005 or requirements of authorities having jurisdiction whichever is more<br />

stringent.<br />

B. Inspect, repair, and maintain erosion and sedimentation control measures during construction<br />

until permanent vegetation has been established.<br />

C. Remove erosion and sedimentation controls and restore and stabilize areas disturbed during<br />

removal.<br />

2.3 TREE PROTECTION<br />

A. Erect and maintain temporary fencing around tree protection zones before starting site clearing.<br />

Remove fence when construction is complete.<br />

1. Do not store construction materials, debris, or excavated material within fenced area.<br />

2. Do not permit vehicles, equipment, or foot traffic within fenced area.<br />

3. Maintain fenced area free of weeds and trash.<br />

B. Do not excavate within tree protection zones, unless otherwise indicated.<br />

C. Where excavation for new construction is required within tree protection zones, hand clear and<br />

excavate to minimize damage to root systems. Use narrow-tine spading forks, comb soil to<br />

expose roots, and cleanly cut roots as close to excavation as possible.<br />

1. Cover exposed roots with burlap and water regularly.<br />

2. Temporarily support and protect roots from damage until they are permanently redirected<br />

and covered with soil.<br />

3. Coat cut faces of roots more than 1-1/2 inches (38 mm) in diameter with emulsified<br />

asphalt or other approved coating formulated for use on damaged plant tissues.<br />

4. Backfill with soil as soon as possible.<br />

D. Repair or replace trees and vegetation indicated to remain that are damaged by construction<br />

operations, in a manner approved by Architect/Engineer.<br />

1. Employ an arborist, licensed in jurisdiction where Project is located, to submit details of<br />

proposed repairs and to repair damage to trees and shrubs.<br />

2. Replace trees that cannot be repaired and restored to full-growth status, as determined<br />

by Architect/Engineer.<br />

2.4 UTILITIES<br />

A. Owner will arrange for disconnecting and sealing indicated utilities that serve existing structures<br />

before site clearing, when requested by Contractor.<br />

1. Verify that utilities have been disconnected and capped before proceeding with site<br />

clearing.<br />

B. Locate, identify, disconnect, and seal or cap off utilities indicated to be removed.<br />

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1. Arrange with utility companies to shut off indicated utilities.<br />

2. Owner will arrange to shut off indicated utilities when requested by Contractor.<br />

C. Existing Utilities: Do not interrupt utilities serving facilities occupied by Owner or others unless<br />

permitted under the following conditions and then only after arranging to provide temporary<br />

utility services according to requirements indicated:<br />

1. Notify Architect not less than two days in advance of proposed utility interruptions.<br />

2. Do not proceed with utility interruptions without Architect's written permission.<br />

D. Excavate for and remove underground utilities indicated to be removed.<br />

2.5 CLEARING AND GRUBBING<br />

A. Remove obstructions, trees, shrubs, grass, and other vegetation to permit installation of new<br />

construction.<br />

1. Do not remove trees, shrubs, and other vegetation indicated to remain or to be relocated.<br />

2. Cut minor roots and branches of trees indicated to remain in a clean and careful manner<br />

where such roots and branches obstruct installation of new construction.<br />

3. Grind stumps and remove roots, obstructions, and debris extending to a depth of 18<br />

inches (450 mm) below exposed subgrade.<br />

4. Use only hand methods for grubbing within tree protection zone.<br />

5. Chip removed tree branches and dispose of off-site.<br />

B. Fill depressions caused by clearing and grubbing operations with satisfactory soil material<br />

unless further excavation or earthwork is indicated.<br />

1. Place fill material in horizontal layers not exceeding a loose depth of 8 inches (200 mm),<br />

and compact each layer to a density equal to adjacent original ground.<br />

2.6 TOPSOIL STRIPPING<br />

A. Remove sod and grass before stripping topsoil.<br />

B. Strip topsoil to whatever depths are encountered in a manner to prevent intermingling with<br />

underlying subsoil or other waste materials.<br />

1. Remove subsoil and nonsoil materials from topsoil, including trash, debris, weeds, roots,<br />

and other waste materials.<br />

C. Stockpile topsoil materials away from edge of excavations without intermixing with subsoil.<br />

Grade and shape stockpiles to drain surface water. Cover to prevent windblown dust.<br />

1. Limit height of topsoil stockpiles to 12 inches (1800 mm).<br />

2. Do not stockpile topsoil within tree protection zones.<br />

3. Dispose of excess topsoil as specified for waste material disposal.<br />

4. Stockpile surplus topsoil to allow for re-spreading deeper topsoil.<br />

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2.7 SITE IMPROVEMENTS<br />

A. Remove existing above- and below-grade improvements as indicated and as necessary to<br />

facilitate new construction.<br />

B. Remove slabs, paving, curbs, gutters, and aggregate base as indicated.<br />

1. Unless existing full-depth joints coincide with line of demolition, neatly saw-cut length of<br />

existing pavement to remain before removing existing pavement. Saw-cut faces<br />

vertically.<br />

2. Paint cut ends of steel reinforcement in concrete to remain to prevent corrosion.<br />

2.8 DISPOSAL<br />

A. Disposal: Remove surplus soil material, unsuitable topsoil, obstructions, demolished materials,<br />

and waste materials including trash and debris, and legally dispose of them off Owner's<br />

property.<br />

1. Separate recyclable materials produced during site clearing from other nonrecyclable<br />

materials. Store or stockpile without intermixing with other materials and transport them<br />

to recycling facilities.<br />

END OF SECTION 02002<br />

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SECTION 02003 - EARTH MOVING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 Summary of Work Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Preparing subgrades for slabs-on-grade, walks, pavements, lawns and grasses.<br />

2. Excavating and backfilling for buildings and structures.<br />

3. Drainage course for slabs-on-grade.<br />

4. Subbase course for concrete walks and pavements.<br />

5. Subbase and base course for asphalt paving.<br />

6. Subsurface drainage backfill for walls and trenches.<br />

7. Excavating and backfilling for utility trenches.<br />

8. Excavating and backfilling trenches for buried mechanical and electrical utilities and pits<br />

for buried utility structures.<br />

B. Related Sections include the following:<br />

1. Division 1 Section "Modification Procedures" for quantity allowance provisions related to<br />

unit-price rock excavation and authorized additional excavation.<br />

2. Division 1 Section “Submittals” for recording preexcavation and earthwork progress.<br />

3. Division 1 Section "<strong>Construction</strong> Facilities and Temporary Controls" for temporary<br />

controls, utilities, and support facilities.<br />

4. Division 2 Section "Site Clearing" for protecting and trimming trees to remain.<br />

5. Division 3 Section "Concrete Work" for granular course if placed over vapor retarder and<br />

beneath the slab-on-grade.<br />

6. Divisions 15 and 16 Sections for installing underground mechanical and electrical utilities<br />

and buried mechanical and electrical structures.<br />

7. Division 2 Section "Site Clearing" for temporary erosion and sedimentation control<br />

measures, site stripping, grubbing, stripping and stockpiling topsoil, and removal of<br />

above- and below-grade improvements and utilities.<br />

8. Division 2 Section "Excavation Support Protections" for shoring, bracing, and sheet piling<br />

of excavations.<br />

9. Division 2 Section "Subdrainage" for drainage of foundations, slabs-on-grade, walls and<br />

landscaped areas.<br />

1.3 UNIT PRICES<br />

A. Rock Measurement: Volume of rock actually removed, measured in original position, but not to<br />

exceed the following. Unit prices for rock excavation include replacement with approved<br />

materials.<br />

1. 24 inches (600 mm) outside of concrete forms other than at footings.<br />

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2. 12 inches (300 mm) outside of concrete forms at footings.<br />

3. 6 inches (150 mm) outside of minimum required dimensions of concrete cast against<br />

grade.<br />

4. Outside dimensions of concrete walls indicated to be cast against rock without forms or<br />

exterior waterproofing treatments.<br />

5. 6 inches (150 mm) beneath bottom of concrete slabs-on-grade.<br />

6. 6 inches (150 mm) beneath pipe in trenches, and the greater of 24 inches (600 mm)<br />

wider than pipe or 42 inches (1065 mm) wide.<br />

1.4 DEFINITIONS<br />

A. Backfill: Soil material or controlled low-strength material used to fill an excavation.<br />

1. Initial Backfill: Backfill placed beside and over pipe in a trench, including haunches to<br />

support sides of pipe.<br />

2. Final Backfill: Backfill placed over initial backfill to fill a trench.<br />

B. Base Course: Course placed between the subbase course and hot-mix asphalt paving.<br />

C. Bedding Course: Course placed over the excavated subgrade in a trench before laying pipe.<br />

D. Borrow Soil: Satisfactory soil imported from off-site for use as fill or backfill.<br />

E. Drainage Course: Course supporting the slab-on-grade that also minimizes upward capillary<br />

flow of pore water.<br />

F. Excavation: Removal of material encountered above subgrade elevations and to lines and<br />

dimensions indicated.<br />

1. Authorized Additional Excavation: Excavation below subgrade elevations or beyond<br />

indicated lines and dimensions as directed by Architect. Authorized additional excavation<br />

and replacement material will be paid for according to Contract provisions for unit prices<br />

and changes in the Work.<br />

2. Bulk Excavation: Excavation more than 10 feet (3 m) in width and more than 30 feet (9<br />

m) in length.<br />

3. Unauthorized Excavation: Excavation below subgrade elevations or beyond indicated<br />

lines and dimensions without direction by Architect. Unauthorized excavation, as well as<br />

remedial work directed by Architect, shall be without additional compensation.<br />

G. Fill: Soil materials used to raise existing grades.<br />

H. Rock: Rock material in beds, ledges, unstratified masses, conglomerate deposits, and boulders<br />

of rock material that exceed 1 cu. yd. (0.76 cu. m) for bulk excavation or 3/4 cu. yd. (0.57 cu. m)<br />

for footing, trench, and pit excavation that cannot be removed by rock excavating equipment<br />

equivalent to the following in size and performance ratings, without systematic drilling, ram<br />

hammering, ripping, or blasting, when permitted:<br />

1. Excavation of Footings, Trenches, and Pits: Late-model, track-mounted hydraulic<br />

excavator; equipped with a 42-inch- (1065-mm-) wide, maximum, short-tip-radius rock<br />

bucket; rated at not less than 138-hp (103-kW) flywheel power with bucket-curling force<br />

of not less than 28,090 lbf (125 kN) and stick-crowd force of not less than 18,650 lbf (83<br />

kN); measured according to SAE J-1179.<br />

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2. Bulk Excavation: Late-model, track-mounted loader; rated at not less than 210-hp (157kW)<br />

flywheel power and developing a minimum of 48,510-lbf (216-kN) breakout force<br />

with a general-purpose bare bucket; measured according to SAE J-732.<br />

I. Rock: Rock material in beds, ledges, unstratified masses, conglomerate deposits, and boulders<br />

of rock material 3/4 cu. yd. (0.57 cu. m) or more in volume that exceed a standard penetration<br />

resistance of 100 blows/2 inches (97 blows/50 mm) when tested by an independent<br />

geotechnical testing agency, according to ASTM D 1586.<br />

J. Structures: Buildings, footings, foundations, retaining walls, slabs, tanks, curbs, mechanical<br />

and electrical appurtenances, or other man-made stationary features constructed above or<br />

below the ground surface.<br />

K. Subbase Course: Course placed between the subgrade and base course for hot-mix asphalt<br />

pavement, or course placed between the subgrade and a cement concrete pavement or a<br />

cement concrete or hot-mix asphalt walk.<br />

L. Subgrade: Surface or elevation remaining after completing excavation, or top surface of a fill or<br />

backfill immediately below subbase, drainage fill, or topsoil materials.<br />

M. Utilities: On-site underground pipes, conduits, ducts, and cables, as well as underground<br />

services within buildings.<br />

1.5 SUBMITTALS<br />

A. Product Data: For the following:<br />

1. Each type of plastic warning tape.<br />

2. Geotextile.<br />

3. Controlled low-strength material, including design mixture.<br />

4. Geofoam.<br />

B. Material Test Reports: From a qualified testing agency indicating and interpreting test results<br />

for compliance of the following with requirements indicated:<br />

1. Classification according to ASTM D 2487 of each on-site and borrow soil material<br />

proposed for fill and backfill.<br />

2. Laboratory compaction curve according to ASTM D 698 for each on-site and borrow soil<br />

material proposed for fill and backfill.<br />

C. Preexcavation Photographs or Videotape: Show existing conditions of adjoining construction<br />

and site improvements, including finish surfaces, which might be misconstrued as damage<br />

caused by earthwork operations. Submit before earthwork begins.<br />

1.6 QUALITY ASSURANCE<br />

A. Geotechnical Testing Agency Qualifications: An independent testing agency qualified according<br />

to ASTM E 329 to conduct soil materials and rock-definition testing, as documented according<br />

to ASTM D 3740 and ASTM E 548.<br />

B. Preexcavation Conference: Conduct conference at Project site to comply with requirements in<br />

Division 1 Section "Project Coordination."<br />

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1.7 PROJECT CONDITIONS<br />

A. Existing Utilities: Do not interrupt utilities serving facilities occupied by Owner or others unless<br />

permitted in writing by Architect/Engineer and then only after arranging to provide temporary<br />

utility services according to requirements indicated.<br />

1. Notify Architect not less than two days in advance of proposed utility interruptions.<br />

2. Do not proceed with utility interruptions without Architect's written permission.<br />

3. Contact utility-locator service for area where Project is located before excavating.<br />

B. Demolish and completely remove from site existing underground utilities indicated to be<br />

removed. Coordinate with utility companies to shut off services if lines are active.<br />

PART 2 - PRODUCTS<br />

2.1 SOIL MATERIALS<br />

A. General: Provide borrow soil materials when sufficient satisfactory soil materials are not<br />

available from excavations.<br />

B. Satisfactory Soils: AASHTO M 145 Soil Classification Groups A-1, A-2-4, A-2-5, and A-3, or a<br />

combination of these groups; free of rock or gravel larger than 4 inches (75 mm) in any<br />

dimension, debris, waste, frozen materials, vegetation, and other deleterious matter.<br />

C. Unsatisfactory Soils: Soil Classification Groups A-2-6, A-2-7, A-4, A-5, A-6, and A-7 according<br />

to AASHTO M 145, or a combination of these groups.<br />

1. Unsatisfactory soils also include satisfactory soils not maintained within 2 percent of<br />

optimum moisture content at time of compaction.<br />

D. Subbase Material: Naturally or artificially graded mixture of natural or crushed gravel, crushed<br />

stone, and natural or crushed sand; ASTM D 2940; with at least 90 percent passing a 1-1/2-inch<br />

(37.5-mm) sieve and not more than 12 percent passing a No. 200 (0.075-mm) sieve.<br />

E. Base Course: Naturally or artificially graded mixture of natural or crushed gravel, crushed<br />

stone, and natural or crushed sand; ASTM D 2940; with at least 95 percent passing a 3/4-inch<br />

sieve and not more than 8 percent passing a No. 200 (0.075-mm) sieve.<br />

F. Engineered Fill: Naturally or artificially graded mixture of natural or crushed gravel, crushed<br />

stone, and natural or crushed sand; ASTM D 2940; with at least 90 percent passing a 3/4-inch<br />

sieve and not more than 12 percent passing a No. 200 (0.075-mm) sieve.<br />

G. Bedding Course: Naturally or artificially graded mixture of natural or crushed gravel, crushed<br />

stone, and natural or crushed sand; ASTM D 2940; except with 100 percent passing a 1-inch<br />

(25-mm) sieve and not more than 8 percent passing a No. 200 (0.075-mm) sieve.<br />

H. Drainage Course: Narrowly graded mixture of crushed stone, or crushed or uncrushed gravel;<br />

ASTM D 448; coarse-aggregate grading Size 57; with 100 percent passing a 1-1/2-inch (37.5mm)<br />

sieve and 0 to 5 percent passing a No. 8 (2.36-mm) sieve.<br />

I. Filter Material: Narrowly graded mixture of natural or crushed gravel, or crushed stone and<br />

natural sand; ASTM D 448; coarse-aggregate grading Size 67; with 100 percent passing a 1inch<br />

(25-mm) sieve and 0 to 5 percent passing a No. 4 (4.75-mm) sieve.<br />

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J. Sand: ASTM C 33; fine aggregate, natural, or manufactured sand.<br />

K. Impervious Fill: Clayey gravel and sand mixture capable of compacting to a dense state.<br />

2.2 CONTROLLED LOW-STRENGTH MATERIAL<br />

A. Controlled Low-Strength Material: Low-density, self-compacting, flowable concrete material as<br />

follows:<br />

1. Cement: ASTM C 150, Type I.<br />

2. Fly Ash: ASTM C 618, Class C or F.<br />

3. Normal-Weight Aggregate: ASTM C 33, 3/8-inch (10-mm) nominal maximum aggregate<br />

size.<br />

4. Foaming Agent: ASTM C 869.<br />

5. Water: ASTM C 94/C 94M.<br />

6. Air-Entraining Admixture: ASTM C 260.<br />

B. Produce low-density, controlled low-strength material with the following physical properties:<br />

1. As-Cast Unit Weight: 30 to 36 lb/cu. ft. (480 to 576 kg/cu. m) at point of placement, when<br />

tested according to ASTM C 138/C 138M.<br />

2. Compressive Strength: 80 psi (550 kPa), when tested according to ASTM C 495.<br />

C. Produce conventional-weight, controlled low-strength material with 80-psi (550-kPa)<br />

compressive strength when tested according to ASTM C 495.<br />

2.3 ACCESSORIES<br />

A. Warning Tape: Acid- and alkali-resistant polyethylene film warning tape manufactured for<br />

marking and identifying underground utilities, 6 inches (150 mm) wide and 4 mils (0.1 mm) thick,<br />

continuously inscribed with a description of the utility; colored as follows:<br />

B. Detectable Warning Tape: Acid- and alkali-resistant polyethylene film warning tape<br />

manufactured for marking and identifying underground utilities, a minimum of 6 inches (150<br />

mm) wide and 4 mils (0.1 mm) thick, continuously inscribed with a description of the utility, with<br />

metallic core encased in a protective jacket for corrosion protection, detectable by metal<br />

detector when tape is buried up to 30 inches (750 mm) deep; colored as follows:<br />

1. Red: Electric.<br />

2. Yellow: Gas, oil, steam, and dangerous materials.<br />

3. Orange: Telephone and other communications.<br />

4. Blue: Water systems.<br />

5. Green: Sewer systems.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Protect structures, utilities, sidewalks, pavements, and other facilities from damage caused by<br />

settlement, lateral movement, undermining, washout, and other hazards created by earthwork<br />

operations.<br />

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B. Preparation of subgrade for earthwork operations including removal of vegetation, topsoil,<br />

debris, obstructions, and deleterious materials from ground surface is specified in Division 2<br />

Section "Site Clearing."<br />

C. Protect and maintain erosion and sedimentation controls, which are specified in Division 2<br />

Section "Site Clearing," during earthwork operations.<br />

D. Provide protective insulating materials to protect subgrades and foundation soils against<br />

freezing temperatures or frost.<br />

3.2 DEWATERING<br />

A. Prevent surface water and ground water from entering excavations, from ponding on prepared<br />

subgrades, and from flooding Project site and surrounding area.<br />

B. Protect subgrades from softening, undermining, washout, and damage by rain or water<br />

accumulation.<br />

1. Reroute surface water runoff away from excavated areas. Do not allow water to<br />

accumulate in excavations. Do not use excavated trenches as temporary drainage<br />

ditches.<br />

3.3 EXPLOSIVES<br />

A. Explosives: Do not use explosives.<br />

3.4 EXCAVATION, GENERAL<br />

A. Unclassified Excavation: Excavate to subgrade elevations regardless of the character of<br />

surface and subsurface conditions encountered. Unclassified excavated materials may include<br />

rock, soil materials, and obstructions. No changes in the Contract Sum or the Contract Time<br />

will be authorized for rock excavation or removal of obstructions.<br />

1. If excavated materials intended for fill and backfill include unsatisfactory soil materials<br />

and rock, replace with satisfactory soil materials.<br />

2. Remove rock to lines and grades indicated to permit installation of permanent<br />

construction without exceeding the following dimensions:<br />

a. 24 inches (600 mm) outside of concrete forms other than at footings.<br />

b. 12 inches (300 mm) outside of concrete forms at footings.<br />

c. 6 inches (150 mm) outside of minimum required dimensions of concrete cast<br />

against grade.<br />

d. Outside dimensions of concrete walls indicated to be cast against rock without<br />

forms or exterior waterproofing treatments.<br />

e. 6 inches (150 mm) beneath bottom of concrete slabs on grade.<br />

f. 6 inches (150 mm) beneath pipe in trenches, and the greater of 24 inches (600<br />

mm) wider than pipe or 42 inches (1065 mm) wide.<br />

B. Classified Excavation: Excavate to subgrade elevations. Material to be excavated will be<br />

classified as earth and rock. Do not excavate rock until it has been classified and cross<br />

sectioned by Architect. The Contract Sum will be adjusted for rock excavation according to unit<br />

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prices included in the Contract Documents. Changes in the Contract time may be authorized<br />

for rock excavation.<br />

1. Earth excavation includes excavating pavements and obstructions visible on surface;<br />

underground structures, utilities, and other items indicated to be removed; together with<br />

soil, boulders, and other materials not classified as rock or unauthorized excavation.<br />

a. Intermittent drilling; blasting, if permitted; ram hammering; or ripping of material not<br />

classified as rock excavation is earth excavation.<br />

2. Rock excavation includes removal and disposal of rock. Remove rock to lines and<br />

subgrade elevations indicated to permit installation of permanent construction without<br />

exceeding the following dimensions:<br />

a. 24 inches (600 mm) outside of concrete forms other than at footings.<br />

b. 12 inches (300 mm) outside of concrete forms at footings.<br />

c. 6 inches (150 mm) outside of minimum required dimensions of concrete cast<br />

against grade.<br />

d. Outside dimensions of concrete walls indicated to be cast against rock without<br />

forms or exterior waterproofing treatments.<br />

e. 6 inches (150 mm) beneath bottom of concrete slabs on grade.<br />

f. 6 inches (150 mm) beneath pipe in trenches, and the greater of 24 inches (600<br />

mm) wider than pipe or 42 inches (1065 mm) wide.<br />

3.5 EXCAVATION FOR STRUCTURES<br />

A. Excavate to indicated elevations and dimensions within a tolerance of plus or minus 1 inch (25<br />

mm). If applicable, extend excavations a sufficient distance from structures for placing and<br />

removing concrete formwork, for installing services and other construction, and for inspections.<br />

1. Excavations for Footings and Foundations: Do not disturb bottom of excavation.<br />

Excavate by hand to final grade just before placing concrete reinforcement. Trim bottoms<br />

to required lines and grades to leave solid base to receive other work.<br />

2. Pile Foundations: Stop excavations 6 to 12 inches (150 to 300 mm) above bottom of pile<br />

cap before piles are placed. After piles have been driven, remove loose and displaced<br />

material. Excavate to final grade, leaving solid base to receive concrete pile caps.<br />

3. Excavation for Underground Tanks, Basins, and Mechanical or Electrical Utility<br />

Structures: Excavate to elevations and dimensions indicated within a tolerance of plus or<br />

minus 1 inch (25 mm). Do not disturb bottom of excavations intended as bearing<br />

surfaces.<br />

3.6 EXCAVATION FOR WALKS AND PAVEMENTS<br />

A. Excavate surfaces under walks and pavements to indicated lines, cross sections, elevations,<br />

and subgrades.<br />

3.7 EXCAVATION FOR UTILITY TRENCHES<br />

A. Excavate trenches to indicated gradients, lines, depths, and elevations.<br />

1. Beyond building perimeter, excavate trenches to allow installation of top of pipe below<br />

frost line.<br />

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B. Excavate trenches to uniform widths to provide the following clearance on each side of pipe or<br />

conduit. Excavate trench walls vertically from trench bottom to 12 inches (300 mm) higher than<br />

top of pipe or conduit, unless otherwise indicated.<br />

1. Clearance: 12 inches (300 mm) each side of pipe or conduit.<br />

C. Trench Bottoms: Excavate and shape trench bottoms to provide uniform bearing and support of<br />

pipes and conduit. Shape subgrade to provide continuous support for bells, joints, and barrels<br />

of pipes and for joints, fittings, and bodies of conduits. Remove projecting stones and sharp<br />

objects along trench subgrade.<br />

1. For pipes and conduit less than 6 inches (150 mm) in nominal diameter and flatbottomed,<br />

multiple-duct conduit units, hand-excavate trench bottoms and support pipe<br />

and conduit on an undisturbed subgrade.<br />

2. For pipes and conduit 6 inches (150 mm) or larger in nominal diameter, shape bottom of<br />

trench to support bottom 90 degrees of pipe circumference. Fill depressions with tamped<br />

sand backfill.<br />

3. Excavate trenches 6 inches (150 mm) deeper than elevation required in rock or other<br />

unyielding bearing material to allow for bedding course.<br />

D. Trench Bottoms: Excavate trenches 4 inches (100 mm) deeper than bottom of pipe elevation to<br />

allow for bedding course. Hand excavate for bell of pipe.<br />

1. Excavate trenches 6 inches (150 mm) deeper than elevation required in rock or other<br />

unyielding bearing material to allow for bedding course.<br />

3.8 SUBGRADE INSPECTION<br />

A. Notify Architect when excavations have reached required subgrade.<br />

B. If Architect determines that unsatisfactory soil is present, continue excavation and replace with<br />

compacted backfill or fill material as directed.<br />

C. Proof-roll subgrade below the building slabs and pavements with heavy pneumatic-tired<br />

equipment to identify soft pockets and areas of excess yielding. Do not proof-roll wet or<br />

saturated subgrades.<br />

1. <strong>Complete</strong>ly proof-roll subgrade in one direction. Limit vehicle speed to 3 mph (5 km/h).<br />

2. Proof-roll with a loaded 10-wheel, tandem-axle dump truck weighing not less than 15 tons<br />

(13.6 tonnes).<br />

3. Excavate soft spots, unsatisfactory soils, and areas of excessive pumping or rutting, as<br />

determined by Architect, and replace with compacted backfill or fill as directed.<br />

D. Authorized additional excavation and replacement material will be paid for according to Contract<br />

provisions for unit prices.<br />

E. Reconstruct subgrades damaged by freezing temperatures, frost, rain, accumulated water, or<br />

construction activities, as directed by Architect, without additional compensation.<br />

3.9 UNAUTHORIZED EXCAVATION<br />

A. Fill unauthorized excavation under foundations or wall footings by extending bottom elevation of<br />

concrete foundation or footing to excavation bottom, without altering top elevation. Lean<br />

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concrete fill, with 28-day compressive strength of 2500 psi (17.2 MPa), may be used when<br />

approved by Architect.<br />

1. Fill unauthorized excavations under other construction or utility pipe as directed by<br />

Architect.<br />

3.10 STORAGE OF SOIL MATERIALS<br />

A. Stockpile borrow soil materials and excavated satisfactory soil materials without intermixing.<br />

Place, grade, and shape stockpiles to drain surface water. Cover to prevent windblown dust.<br />

1. Stockpile soil materials away from edge of excavations. Do not store within drip line of<br />

remaining trees.<br />

3.11 BACKFILL<br />

A. Place and compact backfill in excavations promptly, but not before completing the following:<br />

1. <strong>Construction</strong> below finish grade including, where applicable, subdrainage, dampproofing,<br />

waterproofing, and perimeter insulation.<br />

2. Surveying locations of underground utilities for Record Documents.<br />

3. Testing and inspecting underground utilities.<br />

4. Removing concrete formwork.<br />

5. Removing trash and debris.<br />

6. Removing temporary shoring and bracing, and sheeting.<br />

7. Installing permanent or temporary horizontal bracing on horizontally supported walls.<br />

B. Place backfill on subgrades free of mud, frost, snow, or ice.<br />

3.12 UTILITY TRENCH BACKFILL<br />

A. Place backfill on subgrades free of mud, frost, snow, or ice.<br />

B. Place and compact bedding course on trench bottoms and where indicated. Shape bedding<br />

course to provide continuous support for bells, joints, and barrels of pipes and for joints, fittings,<br />

and bodies of conduits.<br />

C. Backfill trenches excavated under footings and within 18 inches (450 mm) of bottom of footings<br />

with satisfactory soil; fill with concrete to elevation of bottom of footings. Concrete is specified in<br />

Division 3 Section Concrete Work.<br />

D. Provide 4-inch- (100-mm-) thick, concrete-base slab support for piping or conduit less than 30<br />

inches (750 mm) below surface of roadways. After installing and testing, completely encase<br />

piping or conduit in a minimum of 4 inches (100 mm) of concrete before backfilling or placing<br />

roadway subbase.<br />

E. Place and compact initial backfill of subbase material or satisfactory soil, free of particles larger<br />

than 1 inch (25 mm) in any dimension, to a height of 12 inches (300 mm) over the utility pipe or<br />

conduit.<br />

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1. Carefully compact initial backfill under pipe haunches and compact evenly up on both<br />

sides and along the full length of utility piping or conduit to avoid damage or displacement<br />

of piping or conduit. Coordinate backfilling with utilities testing.<br />

F. Controlled Low-Strength Material: Place initial backfill of controlled low-strength material to a<br />

height of 12 inches (300 mm) over the utility pipe or conduit.<br />

G. Backfill voids with satisfactory soil while installing and removing shoring and bracing.<br />

H. Place and compact final backfill of satisfactory soil to final subgrade elevation.<br />

I. Controlled Low-Strength Material: Place final backfill of controlled low-strength material to final<br />

subgrade elevation.<br />

J. Install warning tape directly above utilities, 12 inches (300 mm) below finished grade, except 6<br />

inches (150 mm) below subgrade under pavements and slabs.<br />

3.13 SOIL FILL<br />

A. Plow, scarify, bench, or break up sloped surfaces steeper than 1 vertical to 4 horizontal so fill<br />

material will bond with existing material.<br />

B. Place and compact fill material in layers to required elevations as follows:<br />

1. Under grass and planted areas, use satisfactory soil material.<br />

2. Under walks and pavements, use satisfactory soil material.<br />

3. Under steps and ramps, use engineered fill.<br />

4. Under building slabs, use engineered fill.<br />

5. Under footings and foundations, use engineered fill.<br />

C. Place soil fill on subgrades free of mud, frost, snow, or ice.<br />

3.14 SOIL MOISTURE CONTROL<br />

A. Uniformly moisten or aerate subgrade and each subsequent fill or backfill soil layer before<br />

compaction to within 2 percent of optimum moisture content.<br />

1. Do not place backfill or fill soil material on surfaces that are muddy, frozen, or contain<br />

frost or ice.<br />

2. Remove and replace, or scarify and air dry otherwise satisfactory soil material that<br />

exceeds optimum moisture content by 2 percent and is too wet to compact to specified<br />

dry unit weight.<br />

3.15 COMPACTION OF SOIL BACKFILLS AND FILLS<br />

A. Place backfill and fill soil materials in layers not more than 8 inches (200 mm) in loose depth for<br />

material compacted by heavy compaction equipment, and not more than 4 inches (100 mm) in<br />

loose depth for material compacted by hand-operated tampers.<br />

B. Place backfill and fill soil materials evenly on all sides of structures to required elevations, and<br />

uniformly along the full length of each structure.<br />

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C. Compact soil materials to not less than the following percentages of maximum dry unit weight<br />

according to ASTM D 698:<br />

1. Under structures, building slabs, steps, and pavements, scarify and recompact top 12<br />

inches (300 mm) of existing subgrade and each layer of backfill or fill soil material at 97<br />

percent.<br />

2. Under walkways, scarify and recompact top 6 inches (150 mm) below subgrade and<br />

compact each layer of backfill or fill soil material at 95 percent.<br />

3. Under lawn or unpaved areas, scarify and recompact top 6 inches (150 mm) below<br />

subgrade and compact each layer of backfill or fill soil material at 85 percent.<br />

4. For utility trenches, compact each layer of initial and final backfill soil material at 85<br />

percent.<br />

3.16 GRADING<br />

A. General: Uniformly grade areas to a smooth surface, free of irregular surface changes. Comply<br />

with compaction requirements and grade to cross sections, lines, and elevations indicated.<br />

1. Provide a smooth transition between adjacent existing grades and new grades.<br />

2. Cut out soft spots, fill low spots, and trim high spots to comply with required surface<br />

tolerances.<br />

B. Site Grading: Slope grades to direct water away from buildings and to prevent ponding. Finish<br />

subgrades to required elevations within the following tolerances:<br />

1. Lawn or Unpaved Areas: Plus or minus 1 inch (25 mm).<br />

2. Walks: Plus or minus 1 inch (25 mm).<br />

3. Pavements: Plus or minus 1/2 inch (13 mm).<br />

C. Grading inside Building Lines: Finish subgrade to a tolerance of 1/2 inch (13 mm) when tested<br />

with a 10-foot (3-m) straightedge.<br />

3.17 SUBBASE AND BASE COURSES<br />

A. Place subbase and base course on subgrades free of mud, frost, snow, or ice.<br />

B. On prepared subgrade, place subbase and base course under pavements and walks as follows:<br />

1. Install separation geotextile where required on prepared subgrade according to<br />

manufacturer's written instructions, overlapping sides and ends.<br />

2. Place base course material over subbase course under hot-mix asphalt pavement.<br />

3. Shape subbase and base course to required crown elevations and cross-slope grades.<br />

4. Place subbase and base course 6 inches (150 mm) or less in compacted thickness in a<br />

single layer.<br />

5. Place subbase and base course that exceeds 6 inches (150 mm) in compacted thickness<br />

in layers of equal thickness, with no compacted layer more than 6 inches (150 mm) thick<br />

or less than 3 inches (75 mm) thick.<br />

6. Compact subbase and base course at optimum moisture content to required grades,<br />

lines, cross sections, and thickness to not less than 95 percent of maximum dry unit<br />

weight according to ASTM D 698.<br />

C. Pavement Shoulders: Place shoulders along edges of subbase and base course to prevent<br />

lateral movement. Construct shoulders, at least 12 inches (300 mm) wide, of satisfactory soil<br />

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materials and compact simultaneously with each subbase and base layer to not less than 95<br />

percent of maximum dry unit weight according to ASTM D 698.<br />

3.18 DRAINAGE COURSE<br />

A. Place drainage course on subgrades free of mud, frost, snow, or ice.<br />

B. On prepared subgrade, place and compact drainage course under cast-in-place concrete slabson-grade<br />

as follows:<br />

1. Install subdrainage geotextile as required on prepared subgrade according to<br />

manufacturer's written instructions, overlapping sides and ends.<br />

2. Place drainage course 6 inches (150 mm) or less in compacted thickness in a single<br />

layer.<br />

3. Place drainage course that exceeds 6 inches (150 mm) in compacted thickness in layers<br />

of equal thickness, with no compacted layer more than 6 inches (150 mm) thick or less<br />

than 3 inches (75 mm) thick.<br />

4. Compact each layer of drainage course to required cross sections and thicknesses to not<br />

less than 95 percent of maximum dry unit weight according to ASTM D 698.<br />

3.19 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified independent geotechnical engineering testing<br />

agency to perform field quality-control testing.<br />

B. Allow testing agency to inspect and test subgrades and each fill or backfill layer. Proceed with<br />

subsequent earthwork only after test results for previously completed work comply with<br />

requirements.<br />

C. Footing Subgrade: At footing subgrades, at least one test of each soil stratum will be performed<br />

to verify design bearing capacities. Subsequent verification and approval of other footing<br />

subgrades may be based on a visual comparison of subgrade with tested subgrade when<br />

approved by Architect/Engineer.<br />

D. Testing agency will test compaction of soils in place according to ASTM D 1556, ASTM D 2167,<br />

ASTM D 2922, and ASTM D 2937, as applicable. Tests will be performed at the following<br />

locations and frequencies:<br />

1. Paved and Building Slab Areas: At subgrade and at each compacted fill and backfill<br />

layer, at least 1 test for every 2000 sq. ft. (186 sq. m) or less of paved area or building<br />

slab, but in no case fewer than 3 tests.<br />

2. Foundation Wall Backfill: At each compacted backfill layer, at least 1 test for each 100<br />

feet (30 m) or less of wall length, but no fewer than 2 tests.<br />

3. Trench Backfill: At each compacted initial and final backfill layer, at least 1 test for each<br />

150 feet (46 m) or less of trench length, but no fewer than 2 tests.<br />

E. When testing agency reports that subgrades, fills, or backfills have not achieved degree of<br />

compaction specified, scarify and moisten or aerate, or remove and replace soil to depth<br />

required; recompact and retest until specified compaction is obtained.<br />

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3.20 PROTECTION<br />

A. Protecting Graded Areas: Protect newly graded areas from traffic, freezing, and erosion. Keep<br />

free of trash and debris.<br />

B. Repair and reestablish grades to specified tolerances where completed or partially completed<br />

surfaces become eroded, rutted, settled, or where they lose compaction due to subsequent<br />

construction operations or weather conditions.<br />

1. Scarify or remove and replace soil material to depth as directed by Architect/Engineer;<br />

reshape and recompact.<br />

C. Where settling occurs before Project correction period elapses, remove finished surfacing,<br />

backfill with additional soil material, compact, and reconstruct surfacing.<br />

1. Restore appearance, quality, and condition of finished surfacing to match adjacent work,<br />

and eliminate evidence of restoration to greatest extent possible.<br />

3.21 DISPOSAL OF SURPLUS AND WASTE MATERIALS<br />

A. Disposal: Remove surplus satisfactory soil and waste material, including unsatisfactory soil,<br />

trash, and debris, and legally dispose of it off Owner's property.<br />

B. Disposal: Transport surplus satisfactory soil to designated storage areas on Owner's property.<br />

Stockpile or spread soil as directed by Architect.<br />

1. Remove waste material, including unsatisfactory soil, trash, and debris, and legally<br />

dispose of it off Owner's property.<br />

END OF SECTION 02003<br />

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SECTION 02004 - EXCAVATION SUPPORT AND PROTECTION<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 Summary of Work, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes temporary excavation support and protection systems.<br />

B. Related Sections:<br />

1. Division 1 Section "Project Coordination" for recording preexisting conditions and<br />

excavation support and protection system progress.<br />

2. Division 1 Section "<strong>Construction</strong> Facilities and Temporary Controls" for temporary utilities<br />

and support facilities.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Furnish, install, monitor, and maintain excavation support and protection system capable of<br />

supporting excavation sidewalls and of resisting soil and hydrostatic pressure and<br />

superimposed and construction loads.<br />

1. Delegated Design: Design excavation support and protection system, including<br />

comprehensive engineering analysis by a qualified professional engineer, using<br />

performance requirements and design criteria indicated.<br />

2. Prevent surface water from entering excavations by grading, dikes, or other means.<br />

3. Install excavation support and protection systems without damaging existing buildings,<br />

structures, and site improvements adjacent to excavation.<br />

4. Monitor vibrations, settlements, and movements.<br />

1.4 SUBMITTALS<br />

A. Shop Drawings: For excavation support and protection system.<br />

B. Delegated-Design Submittal: For excavation support and protection system indicated to comply<br />

with performance requirements and design criteria, including analysis data signed and sealed<br />

by the qualified professional engineer responsible for their preparation.<br />

C. Coordinate first paragraph below with qualification requirements in Division 1 Section "Field<br />

Engineering" Qualification Data: For qualified land surveyor and professional engineer.<br />

D. Other Informational Submittals:<br />

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1. Videotape: Show existing conditions of adjacent construction and site improvements that<br />

might be misconstrued as damage caused by the absence of, the installation of, or the<br />

performance of excavation support and protection systems. Submit before Work begins.<br />

2. Record Drawings: Identifying and locating capped utilities and other subsurface<br />

structural, electrical, or mechanical conditions.<br />

a. Note locations and capping depth of wells and well points.<br />

1.5 QUALITY ASSURANCE<br />

A. Preinstallation Conference: Conduct conference at Project site.<br />

1. Review methods and procedures related to excavation support and protection system<br />

including, but not limited to, the following:<br />

a. Geotechnical report.<br />

b. Existing utilities and subsurface conditions.<br />

c. Proposed excavations.<br />

d. Proposed equipment.<br />

e. Monitoring of excavation support and protection system.<br />

f. Working area location and stability.<br />

g. Coordination with waterproofing.<br />

h. Abandonment or removal of excavation support and protection system.<br />

1.6 PROJECT CONDITIONS<br />

A. Interruption of Existing Utilities: Do not interrupt any utility serving facilities occupied by Owner<br />

or others unless permitted under the following conditions and then only after arranging to<br />

provide temporary utility according to requirements indicated:<br />

1. Notify Architect, <strong>Construction</strong> Manager and Owner no fewer than two days in advance of<br />

proposed interruption of utility.<br />

2. Do not precede with interruption of utility without Architect's, <strong>Construction</strong> Manager's and<br />

Owner's written permission.<br />

B. Survey Work: Engage a qualified land surveyor or professional engineer to survey adjacent<br />

existing buildings, structures, and site improvements; establish exact elevations at fixed points<br />

to act as benchmarks. Clearly identify benchmarks and record existing elevations.<br />

1. During installation of excavation support and protection systems, regularly resurvey<br />

benchmarks, maintaining an accurate log of surveyed elevations and positions for<br />

comparison with original elevations and positions. Promptly notify Architect if changes in<br />

elevations or positions occur or if cracks, sags, or other damage is evident in adjacent<br />

construction.<br />

END OF SECTION 02004<br />

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SECTION 02005 - ASPHALT PAVING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 Summary of Work Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Cold milling of existing hot-mix asphalt pavement.<br />

2. Hot-mix asphalt patching.<br />

3. Hot-mix asphalt paving.<br />

4. Hot-mix asphalt paving overlay.<br />

5. Asphalt surface treatments.<br />

6. Pavement-marking paint.<br />

7. Traffic-calming devices.<br />

8. Imprinted asphalt.<br />

B. Related Sections:<br />

1. Division 2 Section "Structure Demolition" for demolition, removal, and recycling of<br />

existing asphalt pavements, and for geotextiles that are not embedded within courses of<br />

asphalt paving.<br />

2. Division 2 Section "Earth Moving" for aggregate subbase and base courses and for<br />

aggregate pavement shoulders.<br />

3. Division 2 Section "Concrete Paving" for joint sealants and fillers at paving terminations.<br />

1.3 UNIT PRICES<br />

A. Work of this Section is affected by unit prices and as defined in Division 1.<br />

1.4 DEFINITION<br />

A. Hot-Mix Asphalt Paving Terminology: Refer to ASTM D 8 for definitions of terms.<br />

1.5 SUBMITTALS<br />

A. Product Data: For each type of product indicated. Include technical data and tested physical<br />

and performance properties.<br />

1. Job-Mix Designs: Certification, by authorities having jurisdiction, of approval of each job<br />

mix proposed for the Work.<br />

2. Job-Mix Designs: For each job mix proposed for the Work.<br />

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B. Shop Drawings: Indicate pavement markings, lane separations, and defined parking spaces.<br />

Indicate, with international symbol of accessibility, spaces allocated for people with disabilities.<br />

C. Samples: For each paving fabric, 12 by 12 inches minimum if used.<br />

D. Samples for Verification: For the following products, in manufacturer's standard sizes unless<br />

otherwise indicated:<br />

1. Each paving fabric, 12 by 12 inches minimum.<br />

2. Each type and color of preformed traffic-calming device.<br />

3. Each pattern and color of imprinted asphalt and precut marking material.<br />

E. Qualification Data: For qualified manufacturer and Installer.<br />

F. Material Certificates: For each paving material, from manufacturer.<br />

G. Material Test Reports: For each paving material.<br />

1.6 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Provide copy of manufactures experience for verification of<br />

qualifications.<br />

B. Installer Qualifications: Imprinted-asphalt manufacturer's authorized installer who is trained and<br />

approved for installation of imprinted asphalt required for this Project.<br />

C. Testing Agency Qualifications: Qualified according to ASTM D 3666 for testing indicated.<br />

D. Regulatory Requirements: Comply with materials, workmanship, and other applicable<br />

requirements of city and DOT for asphalt paving work.<br />

1. Measurement and payment provisions and safety program submittals included in<br />

standard specifications do not apply to this Section.<br />

E. Preinstallation Conference: Conduct conference at Project site<br />

1. Review methods and procedures related to hot-mix asphalt paving including, but not<br />

limited to, the following:<br />

a. Review proposed sources of paving materials, including capabilities and location of<br />

plant that will manufacture hot-mix asphalt.<br />

b. Review condition of subgrade and preparatory work.<br />

c. Review requirements for protecting paving work, including restriction of traffic<br />

during installation period and for remainder of construction period.<br />

d. Review and finalize construction schedule and verify availability of materials,<br />

Installer's personnel, equipment, and facilities needed to make progress and avoid<br />

delays.<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver pavement-marking materials to Project site in original packages with seals unbroken<br />

and bearing manufacturer's labels containing brand name and type of material, date of<br />

manufacture, and directions for storage.<br />

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B. Store pavement-marking materials in a clean, dry, protected location within temperature range<br />

required by manufacturer. Protect stored materials from direct sunlight.<br />

1.8 PROJECT CONDITIONS<br />

A. Environmental Limitations: Do not apply asphalt materials if subgrade is wet or excessively<br />

damp, if rain is imminent or expected before time required for adequate cure, or if the following<br />

conditions are not met:<br />

1. Prime Coat: Minimum surface temperature of 60 deg F. Not used if paving takes place<br />

within 48 hours of final grading and final compaction of road base.<br />

2. Tack Coat: Minimum surface temperature of 60 deg F.<br />

3. Slurry Coat: Comply with weather limitations in ASTM D 3910.<br />

4. Asphalt Base Course: Minimum surface temperature of 40 deg F and rising at time of<br />

placement.<br />

5. Asphalt Surface Course: Minimum surface temperature of 60 deg F at time of placement.<br />

B. Pavement-Marking Paint: Proceed with pavement marking only on clean, dry surfaces and at a<br />

minimum ambient or surface temperature of 40 deg F for oil-based materials 55 deg F for waterbased<br />

materials, and not exceeding 95 deg F.<br />

C. Imprinted Asphalt Paving: Proceed with coating imprinted pavement only when air temperature<br />

is at least 50 deg F and rising and will not drop below 50 deg F within 8 hours of coating<br />

application. Proceed only if no precipitation is expected within two hours after applying the final<br />

layer of coating.<br />

PART 2 - PRODUCTS<br />

2.1 AGGREGATES<br />

A. General: Use materials and gradations that have performed satisfactorily in previous<br />

installations.<br />

B. Coarse Aggregate: ASTM D 692, sound; angular crushed stone, crushed gravel, or cured,<br />

crushed blast-furnace slag.<br />

C. Fine Aggregate: ASTM D 1073 or AASHTO M 29, sharp-edged natural sand or sand prepared<br />

from stone, gravel, cured blast-furnace slag, or combinations thereof.<br />

1. For hot-mix asphalt, limit natural sand to a maximum of 20 percent by weight of the total<br />

aggregate mass.<br />

D. Mineral Filler: ASTM D 242 or AASHTO M 17, rock or slag dust, hydraulic cement, or other<br />

inert material.<br />

2.2 ASPHALT MATERIALS<br />

A. Asphalt Cement: AC 20 per ASTM D 3381 for viscosity-graded material except use ductility at<br />

39.2 deg. F., >5 for AC 20 and delete the loss on heating requirement on residue from “Thin-<br />

Film Oven Test”.<br />

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B. Prime Coat: Not required if paving is done within 48 hours of final compaction.<br />

C. Tack Coat: ASTM D 977 or AASHTO M 140 emulsified asphalt, or ASTM D 2397 or<br />

AASHTO M 208 cationic emulsified asphalt, slow setting, diluted in water, of suitable grade and<br />

consistency for application.<br />

D. Fog Seal: ASTM D 977 or AASHTO M 140 emulsified asphalt, or ASTM D 2397 or<br />

AASHTO M 208 cationic emulsified asphalt, slow setting, factory diluted in water, of suitable<br />

grade and consistency for application.<br />

E. Water: Potable.<br />

F. Undersealing Asphalt: ASTM D 3141, pumping consistency.<br />

2.3 AUXILIARY MATERIALS<br />

A. Herbicide: Commercial chemical for weed control, registered by the EPA. Provide in granular,<br />

liquid, or wettable powder form.<br />

B. Sand: ASTM D 1073 or AASHTO M 29, Grade Nos. 2 or 3.<br />

C. Paving Geotextile: AASHTO M 288, nonwoven polypropylene; resistant to chemical attack, rot,<br />

and mildew; and specifically designed for paving applications.<br />

D. Joint Sealant: ASTM D 6690 or AASHTO M 324, Type I Type II or III Type IV, hot-applied,<br />

single-component, polymer-modified bituminous sealant.<br />

E. Pavement-Marking Paint: Alkyd-resin type, lead and chromate free, ready mixed, complying<br />

with AASHTO M 248, Type N, Type F, and Type S; colors complying with FS TT-P-1952.<br />

1. Color: White, Yellow, Blue, and As indicated.<br />

F. Pavement-Marking Paint: MPI #32 Alkyd Traffic Marking Paint.<br />

1. Color: White, Yellow, Blue, and As indicated.<br />

G. Pavement-Marking Paint: Latex, waterborne emulsion, lead and chromate free, ready mixed,<br />

complying with FS TT-P-1952, Type II, with drying time of less than 45 minutes.<br />

1. Color: White, Yellow, Blue, and As indicated.<br />

H. Pavement-Marking Paint: MPI #97 Latex Traffic Marking Paint.<br />

1. Color: White, Yellow, Blue, and As indicated.<br />

I. Glass Beads: AASHTO M 247, Type 1.<br />

J. Wheel Stops: Precast, air-entrained concrete, 2500-psi minimum compressive strength, 4-1/2<br />

inches high by 9 inches wide by 72 inches. Provide chamfered corners, drainage slots on<br />

underside, and holes for anchoring to substrate.<br />

1. Dowels: Galvanized steel, 3/4-inch diameter, 20-inch minimum length.<br />

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2.4 MIXES<br />

A. Hot-Mix Asphalt: Dense, hot-laid, hot-mix asphalt plant mixes approved by authorities having<br />

jurisdiction; designed according to procedures in AI MS-2, "Mix Design Methods for Asphalt<br />

Concrete and Other Hot-Mix Types"; and complying with the following requirements:<br />

1. Provide mixes with a history of satisfactory performance in geographical area where<br />

Project is located. Provide mix with the following characteristics:<br />

a. Number of compaction blows each end of specimen: 50.<br />

b. Satiability based on ASTM D5581: 1200 minimum.<br />

c. Flow in 0.01-inch units per ASTM D5581: 10-18.<br />

d. Voids in mineral aggregate VMA: 14.<br />

e. The percentage of bituminous material by weight added to aggregate will be<br />

between 4% and 7% of the weight of the bituminous mixture.<br />

2. Surface Course: 3-inch minimum compacted thickness and as indicated on the drawings<br />

with aggregate meeting the following gradation table<br />

! inch 100<br />

" inch 74-99<br />

3/8 inch 69-91<br />

No. 4 49-65<br />

No. 8 33-47<br />

No. 16 21-35<br />

No. 50 6-18<br />

No. 200 2-6<br />

B. Emulsified-Asphalt Slurry: ASTM D 3910, Type 1.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify that subgrade is dry and in suitable condition to begin paving.<br />

B. Verify that the road base has been properly compacted and is at the correct line, grade, and<br />

slope.<br />

C. Verify that the road base thickness is as indicated on the project plans.<br />

D. Verify that sufficient depth at curbs, walks, lips and other vertical edges is available to place the<br />

required thickness of compacted asphalt.<br />

E. Proof-roll subgrade below pavements with heavy pneumatic-tired equipment to identify soft<br />

pockets and areas of excess yielding. Do not proof-roll wet or saturated subgrades.<br />

1. <strong>Complete</strong>ly proof-roll subgrade in one direction. Limit vehicle speed to 3 mph.<br />

2. Proof roll with a loaded 10-wheel, tandem-axle dump truck weighing not less than 15 tons<br />

or other vehicle with similar axel weight.<br />

3. Excavate soft spots, unsatisfactory soils, and areas of excessive pumping or rutting, as<br />

determined by Architect, and replace with compacted backfill or fill as directed.<br />

F. Proceed with paving only after unsatisfactory conditions have been corrected.<br />

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G. Verify that utilities, traffic loop detectors, and other items requiring a cut and installation beneath<br />

the asphalt surface have been completed and that asphalt surface has been repaired flush with<br />

adjacent asphalt prior to beginning installation of imprinted asphalt.<br />

3.2 PATCHING<br />

A. Hot-Mix Asphalt Pavement: Saw cut perimeter of patch and excavate existing pavement<br />

section to sound base. Excavate rectangular or trapezoidal patches, extending 12 inches into<br />

adjacent sound pavement, unless otherwise indicated. Cut excavation faces vertically.<br />

Remove excavated material. Recompact existing unbound-aggregate base course to form new<br />

subgrade.<br />

B. Portland Cement Concrete Pavement: Break cracked slabs and roll as required to reseat<br />

concrete pieces firmly.<br />

1. Pump hot undersealing asphalt under rocking slab until slab is stabilized or, if necessary,<br />

crack slab into pieces and roll to reseat pieces firmly.<br />

2. Remove disintegrated or badly cracked pavement. Excavate rectangular or trapezoidal<br />

patches, extending into adjacent sound pavement, unless otherwise indicated. Cut<br />

excavation faces vertically. Recompact existing unbound-aggregate base course to form<br />

new subgrade.<br />

C. Tack Coat: Apply uniformly to vertical surfaces abutting or projecting into new, hot-mix asphalt<br />

paving at a rate of 0.05 to 0.15 gal./sq. yd.<br />

1. Allow tack coat to cure undisturbed before applying hot-mix asphalt paving.<br />

2. Avoid smearing or staining adjoining surfaces, appurtenances, and surroundings.<br />

Remove spillages and clean affected surfaces.<br />

D. Patching: Fill excavated pavements with hot-mix asphalt base mix for full thickness of patch<br />

and, while still hot, compact flush with adjacent surface.<br />

E. Patching: Partially fill excavated pavements with hot-mix asphalt base mix and, while still hot,<br />

compact. Cover asphalt base course with compacted, hot-mix surface layer finished flush with<br />

adjacent surfaces.<br />

3.3 REPAIRS<br />

A. Leveling Course: Install and compact leveling course consisting of hot-mix asphalt surface<br />

course to level sags and fill depressions deeper than 1 inch in existing pavements.<br />

1. Install leveling wedges in compacted lifts not exceeding 3 inches thick.<br />

B. Crack and Joint Filling: Remove existing joint filler material from cracks or joints to a depth of<br />

1/4 inch.<br />

1. Clean cracks and joints in existing hot-mix asphalt pavement.<br />

2. Use emulsified-asphalt slurry to seal cracks and joints less than 1/4 inch wide. Fill flush<br />

with surface of existing pavement and remove excess.<br />

3. Use hot-applied joint sealant to seal cracks and joints more than 1/4 inch wide. Fill flush<br />

with surface of existing pavement and remove excess.<br />

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3.4 SURFACE PREPARATION<br />

A. General: Immediately before placing asphalt materials, remove loose and deleterious material<br />

from substrate surfaces. Ensure that prepared subgrade is ready to receive paving.<br />

B. Herbicide Treatment: Not used.<br />

C. Prime Coat: Not use if paving takes place not more than 48 hours after final compaction and<br />

grading of road bases. If paving must be delayed significantly, re-grade and re-compact road<br />

base or apply Prime Coat. Apply uniformly over surface of compacted unbound-aggregate base<br />

course at a rate of 0.15 to 0.50 gal./sq. yd. Apply enough material to penetrate and seal but not<br />

flood surface. Allow prime coat to cure.<br />

1. If prime coat is not entirely absorbed within 24 hours after application, spread sand over<br />

surface to blot excess asphalt. Use enough sand to prevent pickup under traffic.<br />

Remove loose sand by sweeping before pavement is placed and after volatiles have<br />

evaporated.<br />

2. Protect primed substrate from damage until ready to receive paving.<br />

D. Tack Coat: Apply uniformly to surfaces of existing pavement at a rate of 0.05 to 0.15 gal./sq.<br />

yd.<br />

1. Allow tack coat to cure undisturbed before applying hot-mix asphalt paving.<br />

2. Avoid smearing or staining adjoining surfaces, appurtenances, and surroundings.<br />

3. Remove and replace items damaged by overspray or clean affected surfaces as directed<br />

by architect at no additional cost to owner.<br />

3.5 HOT-MIX ASPHALT PLACING<br />

A. Machine place hot-mix asphalt on prepared surface, spread uniformly, and strike off. Place<br />

asphalt mix by hand to areas inaccessible to equipment in a manner that prevents segregation<br />

of mix. Place each course to required grade, cross section, and thickness when compacted.<br />

1. Place hot-mix asphalt surface course in single lift if design thickness is less than 3inches.<br />

If design thickness is more than 3-inches, place in multiple lifts with a minimum<br />

thickness of 1.5-inches and a maximum thickness of 3-inches.<br />

2. Spread mix at minimum temperature of 250 deg F.<br />

3. Begin applying mix along centerline of crown for crowned sections and on high side of<br />

one-way slopes unless otherwise indicated.<br />

4. Regulate paver machine speed to obtain smooth, continuous surface free of pulls and<br />

tears in asphalt-paving mat.<br />

B. Place paving in consecutive strips not less than 10 feet wide unless infill edge strips of a lesser<br />

width are required.<br />

1. After first strip has been placed and rolled, place succeeding strips and extend rolling to<br />

overlap previous strips. <strong>Complete</strong> a section of asphalt base course before placing<br />

asphalt surface course.<br />

C. Promptly correct surface irregularities in paving course behind paver. Use suitable hand tools<br />

to remove excess material forming high spots. Fill depressions with hot-mix asphalt to prevent<br />

segregation of mix; use suitable hand tools to smooth surface.<br />

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3.6 JOINTS<br />

A. Construct joints to ensure a continuous bond between adjoining paving sections. Construct<br />

joints free of depressions, with same texture and smoothness as other sections of hot-mix<br />

asphalt course.<br />

1. Clean contact surfaces and apply tack coat to joints.<br />

2. Offset longitudinal joints, in successive courses, a minimum of 6 inches.<br />

3. Offset transverse joints, in successive courses, a minimum of 24 inches.<br />

4. Construct transverse joints at each point where paver ends a day's work and resumes<br />

work at a subsequent time. Construct these joints using either "bulkhead" or "papered"<br />

method according to AI MS-22, for both "Ending a Lane" and "Resumption of Paving<br />

Operations.".<br />

5. Compact joints as soon as hot-mix asphalt will bear roller weight without excessive<br />

displacement.<br />

6. Compact asphalt at joints to a density within 2 percent of specified course density.<br />

3.7 COMPACTION<br />

A. General: Begin compaction as soon as placed hot-mix paving will bear roller weight without<br />

excessive displacement. Compact hot-mix paving with hot, hand tampers or with vibratory-plate<br />

compactors in areas inaccessible to rollers.<br />

1. <strong>Complete</strong> compaction before mix temperature cools to 185 deg F.<br />

B. Breakdown Rolling: <strong>Complete</strong> breakdown or initial rolling immediately after rolling joints and<br />

outside edge. Examine surface immediately after breakdown rolling for indicated crown, grade,<br />

and smoothness. Correct laydown and rolling operations to comply with requirements.<br />

C. Intermediate Rolling: Begin intermediate rolling immediately after breakdown rolling while hotmix<br />

asphalt is still hot enough to achieve specified density. Continue rolling until hot-mix<br />

asphalt course has been uniformly compacted to the following density:<br />

1. Average Density: 96 percent of reference laboratory density according to ASTM D 6927<br />

or AASHTO T 245, but not less than 94 percent nor greater than 100 percent.<br />

D. Finish Rolling: Finish roll paved surfaces to remove roller marks while hot-mix asphalt is still<br />

warm.<br />

E. Edge Shaping: While surface is being compacted and finished, trim edges of pavement to<br />

proper alignment. Bevel edges while asphalt is still hot; compact thoroughly.<br />

F. Place asphalt so that final compacted asphalt is even with lip of gutter on curbs that drain away<br />

from the curb and gutter (open face or depressed curb and gutter). Place asphalt so that final<br />

compacted asphalt is 1/4-inch above lip of gutter on curbs that carry water (slope of parking lot<br />

is towards the curb). In transition areas, use extra care to make sure that no ponds, bird baths,<br />

or depressions are left after paving.<br />

G. Repairs: Remove paved areas that are defective or contaminated with foreign materials and<br />

replace with fresh, hot-mix asphalt. Compact by rolling to specified density and surface<br />

smoothness.<br />

H. Protection: After final rolling, do not permit vehicular traffic on pavement until it has cooled and<br />

hardened.<br />

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I. Erect barricades to protect paving from traffic until mixture has cooled enough not to become<br />

marked.<br />

3.8 INSTALLATION TOLERANCES<br />

A. Pavement Thickness: Compact each course to produce the thickness indicated within the<br />

following tolerances:<br />

1. Surface Course: Plus 1/4 inch, no minus.<br />

B. Pavement Surface Smoothness: Compact each course to produce a surface smoothness<br />

within the following tolerances as determined by using a 10-foot straightedge applied<br />

transversely or longitudinally to paved areas:<br />

1. Surface Course: 1/8 inch.<br />

2. Crowned Surfaces: Test with crowned template centered and at right angle to crown.<br />

Maximum allowable variance from template is 1/4 inch.<br />

C. After paving is complete, pour water on paved areas and identify ponds, bird baths, and<br />

depressions. Identify the same at open face and transition sections of curb and gutter.<br />

Remove and replace asphalt, curb and gutter, road base, and or sub-base as necessary to fix<br />

ponds, bird baths, or depressions at no additional cost to owner.<br />

3.9 SURFACE TREATMENTS<br />

A. Fog Seals: Apply fog seal at a rate of 0.10 to 0.15 gal./sq. yd. to existing asphalt pavement and<br />

allow to cure. With fine sand, lightly dust areas receiving excess fog seal.<br />

B. Slurry Seals: Apply slurry coat in a uniform thickness according to ASTM D 3910 and allow<br />

curing.<br />

1. Roll slurry seal to remove ridges and provide a uniform, smooth surface.<br />

3.10 PAVEMENT MARKING<br />

A. Do not apply pavement-marking paint until layout, colors, and placement have been verified<br />

with Architect/Engineer.<br />

B. Allow paving to age for 7 days minimum days before starting pavement marking.<br />

C. Sweep and clean surface to eliminate loose material and dust.<br />

D. Apply paint with mechanical equipment to produce pavement markings, of dimensions<br />

indicated, with uniform, straight edges. Apply at manufacturer's recommended rates to provide<br />

a minimum wet film thickness of 15 mils.<br />

1. Broadcast glass beads uniformly into wet pavement markings at a rate of 6 lb/gal.<br />

E. Color<br />

1. White: Parking stalls and pedestrian crossings.<br />

2. Blue: Handicap insignia at appropriate stalls.<br />

3. Red: Fire lanes and no parking areas.<br />

4. White: Directional arrows.<br />

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3.11 WHEEL STOPS<br />

A. Securely attach wheel stops to pavement with not less than two galvanized-steel dowels<br />

embedded at one-quarter to one-third points. Securely install dowels into pavement and bond<br />

to wheel stop. Recess head of dowel beneath top of wheel stop.<br />

3.12 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections.<br />

B. Thickness: In-place compacted thickness of hot-mix asphalt courses will be determined<br />

according to ASTM D 3549.<br />

C. Surface Smoothness: Finished surface of each hot-mix asphalt course will be tested for<br />

compliance with smoothness tolerances.<br />

D. In-Place Density: Testing agency will take samples of uncompacted paving mixtures and<br />

compacted pavement according to ASTM D 979 or AASHTO T 168.<br />

1. Reference maximum theoretical density will be determined by averaging results from four<br />

samples of hot-mix asphalt-paving mixture delivered daily to site, prepared according to<br />

ASTM D 2041, and compacted according to job-mix specifications.<br />

2. In-place density of compacted pavement will be determined by testing core samples<br />

according to ASTM D 1188 or ASTM D 2726. Cores will also be measured for<br />

compacted thickness. The owner and architect may also direct additional cores to be<br />

taken at locations of their choosing to verify final pavement thickness.<br />

a. One core sample will be taken for every 1000 sq. yd. or less of installed pavement,<br />

with no fewer than 3 cores taken.<br />

b. Field density of in-place compacted pavement may also be determined by nuclear<br />

method according to ASTM D 2950 and correlated with ASTM D 1188 or<br />

ASTM D 2726.<br />

c. Coordinate the time and locations of all holes so that cores may be filled.<br />

E. The contractor will replace and compact hot-mix asphalt where core tests were taken.<br />

F. Remove and replace or install additional hot-mix asphalt where test results or measurements<br />

indicate that it does not comply with specified requirements.<br />

3.13 DISPOSAL<br />

A. Except for material indicated to be recycled, remove excavated materials from Project site and<br />

legally dispose of them in an EPA-approved landfill.<br />

1. Do not allow milled materials to accumulate on-site.<br />

END OF SECTION 02005<br />

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SECTION 02006 - CONCRETE PAVING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

1.2 SUMMARY<br />

A. Drawings and general provisions of the Contract, including General and<br />

Supplementary Conditions and Division 1 Summary of Work section, apply to this<br />

Section.<br />

A. This Section includes exterior cement concrete pavement for the following:<br />

1. Driveways and roadways.<br />

2. Parking lots.<br />

3. Curbs and gutters.<br />

4. Walkways.<br />

5. Unit paver base.<br />

B. Related Sections include the following:<br />

1.3 DEFINITIONS<br />

1. Division 3 Section "Concrete Work" for general building applications of concrete.<br />

2. Division 2 Section "Earth Moving" for subgrade preparation, grading, and<br />

subbase course.<br />

A. Cementitious Materials: cement alone or in combination with one or more of blended<br />

hydraulic cement, fly ash and other pozzolans, and ground granulated blast-furnace<br />

slag.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of manufactured material and product indicated.<br />

B. Design Mixtures: For each concrete pavement mixture. Include alternate mixture<br />

designs when characteristics of materials, Project conditions, weather, test results, or<br />

other circumstances warrant adjustments.<br />

C. Samples: 10-lb sample of exposed aggregate.<br />

D. Qualification Data: For manufacturer and testing agency.<br />

E. Material Test Reports: From a qualified testing agency indicating and interpreting test<br />

results for compliance of the following with requirements indicated, based on<br />

comprehensive testing of current materials:<br />

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1. Aggregates. Include service record data indicating absence of deleterious<br />

expansion of concrete due to alkali-aggregate reactivity.<br />

F. Material Certificates: Signed by manufacturers certifying that each of the following<br />

materials complies with requirements:<br />

1. Cementitious materials.<br />

2. Steel reinforcement and reinforcement accessories.<br />

3. Fiber reinforcement.<br />

4. Admixtures.<br />

5. Curing compounds.<br />

6. Applied finish materials.<br />

7. Bonding agent or epoxy adhesive.<br />

8. Joint fillers.<br />

G. Field quality-control test reports.<br />

H. Minutes of preinstallation conference.<br />

1.5 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Manufacturer of ready-mixed concrete products who<br />

complies with ASTM C 94/C 94M requirements for production facilities and equipment.<br />

1. Manufacturer certified according to NRMCA's "Certification of Ready Mixed<br />

Concrete Production Facilities."<br />

B. Testing Agency Qualifications: An independent agency qualified according to<br />

ASTM C 1077 and ASTM E 329 for testing indicated, as documented according to<br />

ASTM E 548.<br />

1. Personnel conducting field tests shall be qualified as ACI Concrete Field Testing<br />

Technician, Grade 1, according to ACI CP-01 or an equivalent certification<br />

program.<br />

C. ACI Publications: Comply with ACI 301, "<strong>Specification</strong> for Structural Concrete," unless<br />

modified by requirements in the Contract Documents.<br />

D. Concrete Testing Service: Engage a qualified independent testing agency to perform<br />

material evaluation tests and to design concrete mixtures.<br />

E. Mockups: Cast mockups of full-size sections of concrete pavement to demonstrate<br />

typical joints, surface finish, texture, color, and standard of workmanship.<br />

1. Build mockups in the location and of the size indicated or, if not indicated, as<br />

directed by Architect.<br />

2. Notify Architect seven days in advance of dates and times when mockups will be<br />

constructed.<br />

3. Obtain Architect's approval of mockups before starting construction.<br />

4. Maintain approved mockups during construction in an undisturbed condition as a<br />

standard for judging the completed pavement.<br />

5. Demolish and remove approved mockups from the site when directed by<br />

Architect.<br />

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6. Approved mockups may become part of the completed Work if undisturbed at<br />

time of Substantial Completion.<br />

F. Preinstallation Conference: Conduct conference at Project site to comply with<br />

requirements in Division 1 Section "Project Coordination."<br />

1. Before submitting design mixtures, review concrete pavement mixture design<br />

and examine procedures for ensuring quality of concrete materials and concrete<br />

pavement construction practices. Require representatives, including the<br />

following, of each entity directly concerned with concrete pavement, to attend<br />

conference:<br />

a. Contractor's superintendent.<br />

b. Independent testing agency responsible for concrete design mixtures.<br />

c. Ready-mix concrete producer.<br />

d. Concrete pavement subcontractor.<br />

1.6 PROJECT CONDITIONS<br />

A. Traffic Control: Maintain access for vehicular and pedestrian traffic as required for<br />

other construction activities.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

2.2 FORMS<br />

A. In other Part 2 articles where titles below introduce lists, the following requirements<br />

apply to product selection:<br />

1. Available Products: Subject to compliance with requirements, products that may<br />

be incorporated into the Work include, but are not limited to, products specified.<br />

2. Products: Subject to compliance with requirements, provide one of the products<br />

specified.<br />

3. Available Manufacturers: Subject to compliance with requirements,<br />

manufacturers offering products that may be incorporated into the Work include,<br />

but are not limited to, manufacturers specified.<br />

4. Manufacturers: Subject to compliance with requirements, provide products by<br />

one of the manufacturers specified.<br />

A. Form Materials: Plywood, metal, metal-framed plywood, or other approved panel-type<br />

materials to provide full-depth, continuous, straight, smooth exposed surfaces.<br />

1. Use flexible or curved forms for curves with a radius 100 feet or less.<br />

B. Form-Release Agent: Commercially formulated form-release agent that will not bond<br />

with, stain, or adversely affect concrete surfaces and will not impair subsequent<br />

treatments of concrete surfaces.<br />

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2.3 STEEL REINFORCEMENT<br />

A. Plain-Steel Welded Wire Reinforcement: ASTM A 185, fabricated from as-drawn steel<br />

wire into flat sheets.<br />

B. Deformed-Steel Welded Wire Reinforcement: ASTM A 497, flat sheet.<br />

C. Reinforcing Bars: ASTM A 615/A 615M, Grade 60; deformed.<br />

D. Steel Bar Mats: ASTM A 184/A 184M; with ASTM A 615/A 615M, Grade 60, deformed<br />

bars; assembled with clips.<br />

E. Plain Steel Wire: ASTM A 82.<br />

F. Deformed-Steel Wire: ASTM A 496.<br />

G. Joint Dowel Bars: Plain steel bars, ASTM A 615/A 615M, Grade 60. Cut bars true to<br />

length with ends square and free of burrs.<br />

H. Tie Bars: ASTM A 615/A 615M, Grade 60, deformed.<br />

1. Hook Bolts: ASTM A 307, Grade A, internally and externally threaded. Design hook-bolt<br />

joint assembly to hold coupling against pavement form and in position during concreting<br />

operations, and to permit removal without damage to concrete or hook bolt.<br />

I. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting,<br />

and fastening reinforcing bars, welded wire reinforcement, and dowels in place.<br />

Manufacture bar supports according to CRSI's "Manual of Standard Practice" from<br />

steel wire, plastic, or precast concrete of greater compressive strength than concrete,<br />

and as follows:<br />

1. Equip wire bar supports with sand plates or horizontal runners where base<br />

material will not support chair legs.<br />

2. For epoxy-coated reinforcement, use epoxy-coated or other dielectric-polymercoated<br />

wire bar supports.<br />

2.4 CONCRETE MATERIALS<br />

A. Cementitious Material: Use the following cementitious materials, of the same type,<br />

brand, and source throughout the Project:<br />

1. Portland Cement and as specified in Division 3 except that for exterior concrete,<br />

the minimum compressive strength is 4000 psi at 28 days.<br />

B. Normal-Weight Aggregates: ASTM C 33, coarse aggregate, uniformly graded.<br />

Provide aggregates from a single source with documented service record data of at<br />

least 10 years' satisfactory service in similar pavement applications and service<br />

conditions using similar aggregates and cementitious materials.<br />

1. Maximum Coarse-Aggregate Size: 1 inch nominal.<br />

2. Fine Aggregate: Free of materials with deleterious reactivity to alkali in cement.<br />

C. Exposed Aggregate: Selected, hard, and durable; washed; free of materials with<br />

deleterious reactivity to cement or that cause staining; from a single source, with gapgraded<br />

coarse aggregate as follows:<br />

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1. Aggregate Sizes: 3/4 to 1 inch nominal.<br />

2. Aggregate Source, Shape, and Color and as required by the architect.<br />

D. Water: ASTM C 94/C 94M.<br />

E. Air-Entraining Admixture: ASTM C 260.<br />

F. Chemical Admixtures: Provide admixtures certified by manufacturer to be compatible<br />

with other admixtures and to contain not more than 0.1 percent water-soluble chloride<br />

ions by mass of cementitious material.<br />

2.5 CURING MATERIALS<br />

1. Water-Reducing Admixture: ASTM C 494/C 494M, Type A.<br />

2. Retarding Admixture: ASTM C 494/C 494M, Type B.<br />

3. Water-Reducing and Retarding Admixture: ASTM C 494/C 494M, Type D.<br />

4. High-Range, Water-Reducing Admixture: ASTM C 494/C 494M, Type F.<br />

5. High-Range, Water-Reducing and Retarding Admixture: ASTM C 494/C 494M,<br />

Type G.<br />

6. Plasticizing and Retarding Admixture: ASTM C 1017/C 1017M, Type II.<br />

A. Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or kenaf,<br />

weighing approximately 9 oz./sq. yd. dry.<br />

B. Moisture-Retaining Cover: ASTM C 171, polyethylene film or white burlappolyethylene<br />

sheet.<br />

C. Water: Potable.<br />

D. Evaporation Retarder: Waterborne, monomolecular film forming; manufactured for<br />

application to fresh concrete.<br />

E. Clear Waterborne Membrane-Forming Curing Compound: ASTM C 309, Type 1,<br />

Class B.<br />

F. White Waterborne Membrane-Forming Curing Compound: ASTM C 309, Type 2,<br />

Class B.<br />

2.6 RELATED MATERIALS<br />

A. Expansion- and Isolation-Joint-Filler Strips: ASTM D 1751, asphalt-saturated<br />

cellulosic fiber or ASTM D 1752, cork or self-expanding cork.<br />

B. Color stain: Match Architect's sample or as selected by Architect from manufacturer's<br />

full range of stains.<br />

C. Slip-Resistive Aggregate Finish: Factory-graded, packaged, rustproof, nonglazing,<br />

abrasive aggregate of fused aluminum-oxide granules or crushed emery with emery<br />

aggregate containing not less than 50 percent aluminum oxide and not less than 20<br />

percent ferric oxide; unaffected by freezing, moisture, and cleaning materials.<br />

D. Bonding Agent: ASTM C 1059, Type II, non-redispersible, acrylic emulsion or styrene<br />

butadiene.<br />

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E. Epoxy Bonding Adhesive: ASTM C 881, two-component epoxy resin, capable of<br />

humid curing and bonding to damp surfaces, of class suitable for application<br />

temperature and of grade to requirements, and as follows:<br />

1. Types I and II, non-load bearing and types IV and V, load bearing, for bonding<br />

hardened or freshly mixed concrete to hardened concrete.<br />

F. Chemical Surface Retarder: Water-soluble, liquid-set retarder with color dye, for<br />

horizontal concrete surface application, capable of temporarily delaying final hardening<br />

of concrete to a depth of 1/8 to 1/4 inch.<br />

G. Pigmented Mineral Dry-Shake Hardener: Factory-packaged dry combination of<br />

portland cement, graded quartz aggregate, color pigments, and plasticizing admixture.<br />

Use color pigments that are finely ground, nonfading mineral oxides interground with<br />

cement.<br />

1. Color: Match Architect's/Engineer’s sample or as selected by Architect/Engineer<br />

from manufacturer's full range.<br />

H. Rock Salt: Sodium chloride crystals, kiln dried, coarse gradation with 100 percent<br />

passing 3/8-inch sieve and 85 percent retained on a No. 8 sieve.<br />

2.7 PAVEMENT MARKINGS<br />

A. Pavement-Marking Paint: Alkyd-resin type, lead and chromate free, ready mixed,<br />

complying with FS TT-P-115, Type I or II or AASHTO M 248, Type N or F.<br />

1. Color: White, Yellow, Blue.<br />

B. Pavement-Marking Paint: Latex, waterborne emulsion, lead and chromate free, ready<br />

mixed, complying with FS TT-P-1952, with drying time of less than 45 minutes.<br />

1. Color: White, Yellow, Blue.<br />

C. Glass Beads: AASHTO M 247, Type 1.<br />

2.8 CONCRETE MIXTURES<br />

A. Prepare design mixtures, proportioned according to ACI 301, for each type and<br />

strength of normal-weight concrete determined by either laboratory trial mixes or field<br />

experience.<br />

1. Use a qualified independent testing agency for preparing and reporting proposed<br />

concrete mixture designs for the trial batch method.<br />

B. Proportion mixtures to provide normal-weight concrete with the following properties:<br />

1. Compressive Strength (28 Days): 4000 psi<br />

2. Maximum Water-Cementitious Materials Ratio at Point of Placement: 0.45<br />

3. Select slump limit from options in subparagraph below or revise to suit Project.<br />

4. Slump Limit: 4 inches, plus or minus 1 inch.<br />

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C. Add air-entraining admixture at manufacturer's prescribed rate to result in normalweight<br />

concrete at point of placement having an air content as follows:<br />

1. Air Content: 5-8 percent nominal maximum aggregate size.<br />

D. Limit water-soluble, chloride-ion content in hardened concrete to 0.15 percent by<br />

weight of cement.<br />

E. Chemical Admixtures: Use admixtures according to manufacturer's written<br />

instructions.<br />

1. Use water-reducing admixture, high-range, water-reducing admixture, highrange,<br />

water-reducing and retarding admixture, plasticizing, and retarding<br />

admixture in concrete, as required, for placement and workability.<br />

2. Specify admixtures as part of submittal. Verify that admixtures proposed do not<br />

adversely affect stained concrete and will not modify colors of stain.<br />

3. Coordinate acceptability of admixtures with architect.<br />

F. Cementitious Materials: Limit percentage, by weight, of cementitious materials other<br />

than portland cement according to ACI 301 requirements as follows:<br />

1. Fly Ash or Pozzolan: 25 percent.<br />

2. Ground Granulated Blast-Furnace Slag: 50 percent.<br />

3. Combined Fly Ash or Pozzolan, and Ground Granulated Blast-Furnace Slag: 50<br />

percent, with fly ash or pozzolan not exceeding 25 percent.<br />

G. Synthetic Fiber: Uniformly disperse in concrete mix at manufacturer's recommended<br />

rate, but not less than 1.0 lb/cu. yd. where specified and approved in mix submittal.<br />

H. Color Stain: Add stain to concrete per manufacturers recommendations and to meet<br />

color required by architect and owner on areas of stained concrete.<br />

2.9 CONCRETE MIXING<br />

A. Ready-Mixed Concrete: Measure, batch, and mix concrete materials and concrete<br />

according to ASTM C 94/C 94M. Furnish batch certificates for each batch discharged<br />

and used in the Work.<br />

1. When air temperature is between 85 deg F and 90 deg F, reduce mixing and<br />

delivery time from 1-1/2 hours to 75 minutes; when air temperature is above 90<br />

deg F, reduce mixing and delivery time to 60 minutes.<br />

B. Project-Site Mixing: Measure, batch, and mix concrete materials and concrete<br />

according to ASTM C 94/C 94M. Mix concrete materials in appropriate drum-type<br />

batch machine mixer.<br />

1. For concrete mixes of 1 cu. yd. or smaller, continue mixing at least 1-1/2 minutes,<br />

but not more than 5 minutes after ingredients are in mixer, before any part of<br />

batch is released.<br />

2. For concrete mixes larger than 1 cu. yd., increase mixing time by 15 seconds for<br />

each additional 1 cu. yd.<br />

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PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

3. Provide batch ticket for each batch discharged and used in the Work, indicating<br />

Project identification name and number, date, mixture type, mixing time, quantity,<br />

and amount of water added.<br />

A. Examine exposed subgrades and subbase surfaces for compliance with requirements<br />

for dimensional, grading, and elevation tolerances.<br />

B. Proof-roll prepared subbase surface below concrete pavements with heavy pneumatictired<br />

equipment to identify soft pockets and areas of excess yielding.<br />

1. <strong>Complete</strong>ly proof-roll subbase in one direction. Limit vehicle speed to 3 mph.<br />

2. Proof-roll with a loaded 10-wheel tandem-axle dump truck weighing not less than<br />

15 tons or similar axel weight vehicle.<br />

3. Subbase with soft spots and areas of pumping or rutting exceeding depth of 1/2<br />

inch require correction according to requirements in Division 2 Section "Earth<br />

Moving."<br />

C. Proceed with concrete pavement operations only after nonconforming conditions have<br />

been corrected and subgrade is ready to receive pavement.<br />

3.2 PREPARATION<br />

A. Remove loose material from compacted subbase surface immediately before placing<br />

concrete.<br />

3.3 EDGE FORMS AND SCREED CONSTRUCTION<br />

A. Set, brace, and secure edge forms, bulkheads, and intermediate screed guides for<br />

pavement to required lines, grades, and elevations. Install forms to allow continuous<br />

progress of work and so forms can remain in place at least 24 hours after concrete<br />

placement.<br />

B. Clean forms after each use and coat with form-release agent to ensure separation<br />

from concrete without damage.<br />

3.4 STEEL REINFORCEMENT<br />

A. General: Comply with CRSI's "Manual of Standard Practice" for fabricating, placing,<br />

and supporting reinforcement.<br />

B. Clean reinforcement of loose rust and mill scale, earth, ice, or other bond-reducing<br />

materials.<br />

C. Arrange, space, and securely tie bars and bar supports to hold reinforcement in<br />

position during concrete placement. Maintain minimum cover to reinforcement.<br />

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3.5 JOINTS<br />

D. Install welded wire reinforcement in lengths as long as practicable. Lap adjoining<br />

pieces at least one full mesh, and lace splices with wire. Offset laps of adjoining<br />

widths to prevent continuous laps in either direction.<br />

E. Install fabricated bar mats in lengths as long as practicable. Handle units to keep<br />

them flat and free of distortions. Straighten bends, kinks, and other irregularities, or<br />

replace units as required before placement. Set mats for a minimum 2-inch overlap of<br />

adjacent mats.<br />

A. General: Form construction, isolation, and contraction joints and tool edgings true to<br />

line with faces perpendicular to surface plane of concrete. Construct transverse joints<br />

at right angles to centerline, unless otherwise indicated.<br />

1. When joining existing pavement, place transverse joints to align with previously<br />

placed joints, unless otherwise indicated.<br />

B. <strong>Construction</strong> Joints: Set construction joints at side and end terminations of pavement<br />

and at locations where pavement operations are stopped for more than one-half hour<br />

unless pavement terminates at isolation joints.<br />

1. Continue steel reinforcement across construction joints, unless otherwise<br />

indicated. Do not continue reinforcement through sides of pavement strips,<br />

unless otherwise indicated.<br />

2. Provide tie bars at sides of pavement strips where indicated.<br />

3. Butt Joints: Use bonding agent at joint locations where fresh concrete is placed<br />

against hardened or partially hardened concrete surfaces.<br />

4. Keyed Joints: Provide preformed keyway-section forms or bulkhead forms with<br />

keys, unless otherwise indicated. Embed keys at least 1-1/2 inches into<br />

concrete.<br />

5. Doweled Joints: Install dowel bars and support assemblies at joints where<br />

indicated. Lubricate or asphalt-coat one-half of dowel length to prevent concrete<br />

bonding to one side of joint.<br />

C. Isolation Joints: Form isolation joints of preformed joint-filler strips abutting concrete<br />

curbs, catch basins, manholes, inlets, structures, walks, other fixed objects, and where<br />

indicated.<br />

1. Locate expansion joints at intervals of 50 feet, unless otherwise indicated.<br />

2. Extend joint fillers full width and depth of joint.<br />

3. Terminate joint filler not less than 1/2 inch or more than 1 inch below finished<br />

surface if joint sealant is indicated.<br />

4. Place top of joint filler flush with finished concrete surface if joint sealant is not<br />

indicated.<br />

5. Furnish joint fillers in one-piece lengths. Where more than one length is<br />

required, lace or clip joint-filler sections together.<br />

6. Protect top edge of joint filler during concrete placement with metal, plastic, or<br />

other temporary preformed cap. Remove protective cap after concrete has been<br />

placed on both sides of joint.<br />

D. Contraction Joints: Form weakened-plane contraction joints, sectioning concrete into<br />

areas as indicated. Construct contraction joints for a depth equal to at least one-fourth<br />

of the concrete thickness, as follows:<br />

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1. Grooved Joints: Form contraction joints after initial floating by grooving and<br />

finishing each edge of joint with grooving tool to a 1/4-inch radius. Repeat<br />

grooving of contraction joints after applying surface finishes. Eliminate groover<br />

marks on concrete surfaces.<br />

2. Sawed Joints: Form contraction joints with power saws equipped with<br />

shatterproof abrasive or diamond-rimmed blades. Cut 1/8-inch-wide joints into<br />

concrete when cutting action will not tear, abrade, or otherwise damage surface<br />

and before developing random contraction cracks.<br />

3. Doweled Contraction Joints: Install dowel bars and support assemblies at joints<br />

where indicated. Lubricate or asphalt coat one-half of dowel length to prevent<br />

concrete bonding to one side of joint.<br />

E. Edging: Tool edges of pavement, gutters, curbs, and joints in concrete after initial<br />

floating with an edging tool to a 1/4-inch radius. Repeat tooling of edges after applying<br />

surface finishes. Eliminate tool marks on concrete surfaces.<br />

3.6 CONCRETE PLACEMENT<br />

A. Inspection: Before placing concrete, inspect and complete formwork installation, steel<br />

reinforcement, and items to be embedded or cast in. Notify other trades to permit<br />

installation of their work.<br />

B. Remove snow, ice, or frost from subbase surface and reinforcement before placing<br />

concrete. Do not place concrete on frozen surfaces.<br />

C. Moisten subbase to provide a uniform dampened condition at time concrete is placed.<br />

Do not place concrete around manholes or other structures until they are at required<br />

finish elevation and alignment.<br />

D. Comply with ACI 301 requirements for measuring, mixing, transporting, and placing<br />

concrete.<br />

E. Do not add water to concrete during delivery or at Project site.<br />

F. Do not add water to fresh concrete after testing.<br />

G. Deposit and spread concrete in a continuous operation between transverse joints. Do<br />

not push or drag concrete into place or use vibrators to move concrete into place.<br />

H. Consolidate concrete according to ACI 301 by mechanical vibrating equipment<br />

supplemented by hand spading, rodding, or tamping.<br />

1. Consolidate concrete along face of forms and adjacent to transverse joints with<br />

an internal vibrator. Keep vibrator away from joint assemblies, reinforcement, or<br />

side forms. Use only square-faced shovels for hand spreading and<br />

consolidation. Consolidate with care to prevent dislocating reinforcement,<br />

dowels, and joint devices.<br />

I. Place concrete in two operations; strike off initial pour for entire width of placement<br />

and to the required depth below finish surface. Lay welded wire fabric or fabricated<br />

bar mats immediately in final position. Place top layer of concrete, strike off, and<br />

screed.<br />

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1. Remove and replace concrete that has been placed for more than 15 minutes<br />

without being covered by top layer, or use bonding agent if approved by<br />

Architect.<br />

J. Screed pavement surfaces with a straightedge and strike off.<br />

K. Commence initial floating using bull floats or darbies to impart an open textured and<br />

uniform surface plane before excess moisture or bleed water appears on the surface.<br />

Do not further disturb concrete surfaces before beginning finishing operations or<br />

spreading surface treatments.<br />

L. Curbs and Gutters: When automatic machine placement is used for curb and gutter<br />

placement, submit revised mix design and laboratory test results that meet or exceed<br />

requirements. Produce curbs and gutters to required cross section, lines, grades,<br />

finish, and jointing as specified for formed concrete. If results are not approved,<br />

remove and replace with formed concrete.<br />

M. Slip-Form Pavers: When automatic machine placement is used for pavement, submit<br />

revised mix design and laboratory test results that meet or exceed requirements.<br />

Produce pavement to required thickness, lines, grades, finish, and jointing as required<br />

for formed pavement.<br />

1. Compact subbase and prepare subgrade of sufficient width to prevent<br />

displacement of paver machine during operations.<br />

N. When adjoining pavement lanes are placed in separate pours, do not operate<br />

equipment on concrete until pavement has attained 85 percent of its 28-day<br />

compressive strength.<br />

O. Cold-Weather Placement: Comply with ACI 306.1 and as follows. Protect concrete<br />

work from physical damage or reduced strength that could be caused by frost, freezing<br />

actions, or low temperatures.<br />

1. When air temperature has fallen to or is expected to fall below 40 deg F,<br />

uniformly heat water and aggregates before mixing to obtain a concrete mixture<br />

temperature of not less than 50 deg F and not more than 80 deg F at point of<br />

placement.<br />

2. Do not use frozen materials or materials containing ice or snow.<br />

3. Do not use calcium chloride, salt, or other materials containing antifreeze agents<br />

or chemical accelerators unless otherwise specified and approved in mix<br />

designs.<br />

P. Hot-Weather Placement: Comply with ACI 301 and as follows when hot-weather<br />

conditions exist:<br />

1. Cool ingredients before mixing to maintain concrete temperature below 90 deg F<br />

at time of placement. Chilled mixing water or chopped ice may be used to<br />

control temperature, provided water equivalent of ice is calculated to total amount<br />

of mixing water. Using liquid nitrogen to cool concrete is Contractor's option.<br />

2. Cover steel reinforcement with water-soaked burlap so steel temperature will not<br />

exceed ambient air temperature immediately before embedding in concrete.<br />

3. Fog-spray forms, steel reinforcement, and subgrade just before placing concrete.<br />

Keep subgrade moisture uniform without standing water, soft spots, or dry areas.<br />

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3.7 FLOAT FINISHING<br />

A. General: Do not add water to concrete surfaces during finishing operations.<br />

B. Float Finish: Begin the second floating operation when bleed-water sheen has<br />

disappeared and concrete surface has stiffened sufficiently to permit operations. Float<br />

surface with power-driven floats, or by hand floating if area is small or inaccessible to<br />

power units. Finish surfaces to true planes. Cut down high spots and fill low spots.<br />

Refloat surface immediately to uniform granular texture.<br />

3.8 SPECIAL FINISHES<br />

1. Burlap Finish: Drag a seamless strip of damp burlap across float-finished<br />

concrete, perpendicular to line of traffic, to provide a uniform, gritty texture.<br />

2. Medium-to-Fine-Textured Broom Finish: Draw a soft bristle broom across floatfinished<br />

concrete surface perpendicular to line of traffic to provide a uniform, fineline<br />

texture.<br />

3. Medium-to-Coarse-Textured Broom Finish: Provide a coarse finish by striating<br />

float-finished concrete surface 1/16 to 1/8 inch deep with a stiff-bristled broom,<br />

perpendicular to line of traffic.<br />

4. Coordinate with Architect/Engineer the locations of each type of finish.<br />

A. Monolithic Exposed-Aggregate Finish: Expose coarse aggregate in pavement<br />

surfaces as follows:<br />

1. Immediately after float finishing, spray-apply chemical surface retarder to<br />

pavement according to manufacturer's written instructions.<br />

2. Cover pavement surface with plastic sheeting, sealing laps with tape, and<br />

remove when ready to continue finishing operations.<br />

3. Without dislodging aggregate, remove excess mortar by lightly brushing surface<br />

with a stiff, nylon-bristle broom.<br />

4. Fine-spray surface with water and brush. Repeat water flushing and brushing<br />

cycle until cement film is removed from aggregate surfaces to depth required.<br />

B. Seeded Exposed-Aggregate Finish: Immediately after initial floating, spread a single<br />

layer of aggregate uniformly on pavement surface. Tamp aggregate into plastic<br />

concrete, and float finish to entirely embed aggregate with mortar cover of 1/16 inch.<br />

1. Spray-apply chemical surface retarder to pavement according to manufacturer's<br />

written instructions.<br />

2. Cover pavement surface with plastic sheeting, sealing laps with tape, and<br />

remove sheeting when ready to continue finishing operations.<br />

3. Without dislodging aggregate, remove excess mortar by lightly brushing surface<br />

with a stiff, nylon-bristle broom.<br />

4. Fine-spray surface with water and brush. Repeat water flushing and brushing<br />

cycle until cement film is removed from aggregate surfaces to depth required.<br />

C. Slip-Resistive Aggregate Finish: Before final floating, spread slip-resistive aggregate<br />

finish on pavement surface according to manufacturer's written instructions and as<br />

follows:<br />

1. Uniformly spread 25 lb/100 sq. ft. dampened slip-resistive aggregate over<br />

pavement surface in 2 applications. Tamp aggregate flush with surface using a<br />

steel trowel, but do not force below surface.<br />

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2. Uniformly distribute approximately two-thirds of slip-resistive aggregate over<br />

pavement surface with mechanical spreader, allow absorbing moisture, and<br />

embedding by power floating. Follow power floating with a second slip-resistive<br />

aggregate application, uniformly distributing remainder of material at right angles<br />

to first application to ensure uniform coverage, and embed by power floating.<br />

3. Cure concrete with curing compound recommended by slip-resistive aggregate<br />

manufacturer. Apply curing compound immediately after final finishing.<br />

4. After curing, lightly work surface with a steel wire brush or abrasive stone and<br />

water to expose nonslip aggregate.<br />

D. Rock-Salt Finish: After initial floating, uniformly spread 5 lb/100 sq. ft. rock salt over<br />

pavement surface.<br />

1. Cover pavement surface with 1-mil-thick polyethylene sheet and remove sheet<br />

when concrete has hardened and 7-day curing period has elapsed.<br />

2. Embed rock salt into plastic concrete, power float concrete, and trowel finish.<br />

3. After 7-day curing period, saturate concrete with water and broom-sweep surface<br />

to dissolve remaining rock salt.<br />

E. Pigmented Mineral Dry-Shake Hardener Finish: After initial floating, apply dry-shake<br />

materials to pavement surface according to manufacturer's written instructions and as<br />

follows:<br />

1. Uniformly spread dry-shake hardener at a rate of 100 lb/100 sq. ft. unless greater<br />

amount is recommended by manufacturer to match pavement color required.<br />

2. Uniformly distribute approximately two-thirds of dry-shake hardener over<br />

pavement surface with mechanical spreader, allow to absorb moisture, and<br />

embed by power floating. Follow power floating with a second dry-shake<br />

hardener application, uniformly distributing remainder of material at right angles<br />

to first application to ensure uniform color, and embed by power floating.<br />

3. After final floating, apply a hand-trowel finish followed by a broom finish to<br />

concrete.<br />

4. Cure concrete with curing compound recommended by dry-shake hardener<br />

manufacturer. Apply curing compound immediately after final finishing.<br />

F. Coordinate the locations of finishes with the architect and owner prior to placing<br />

concrete.<br />

3.9 CONCRETE PROTECTION AND CURING<br />

A. General: Protect freshly placed concrete from premature drying and excessive cold or<br />

hot temperatures.<br />

B. Comply with ACI 306.1 for cold-weather protection.<br />

C. Evaporation Retarder: Apply evaporation retarder to concrete surfaces if hot, dry, or<br />

windy conditions cause moisture loss approaching 0.2 lb/sq. ft. x h before and during<br />

finishing operations. Apply according to manufacturer's written instructions after<br />

placing, screeding, and bull floating or darbying concrete, but before float finishing.<br />

D. Begin curing after finishing concrete but not before free water has disappeared from<br />

concrete surface.<br />

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E. Curing Methods: Cure concrete by moisture curing, moisture-retaining-cover curing,<br />

curing compound, or a combination of these as follows:<br />

1. Moist Curing: Keep surfaces continuously moist for not less than seven days<br />

with the following materials:<br />

a. Water.<br />

b. Continuous water-fog spray.<br />

c. Absorptive cover, water saturated and kept continuously wet. Cover<br />

concrete surfaces and edges with 12-inch lap over adjacent absorptive<br />

covers.<br />

2. Moisture-Retaining-Cover Curing: Cover concrete surfaces with moistureretaining<br />

cover for curing concrete, placed in widest practicable width, with sides<br />

and ends lapped at least 12 inches, and sealed by waterproof tape or adhesive.<br />

Immediately repair any holes or tears during curing period using cover material<br />

and waterproof tape.<br />

3. Curing Compound: Apply uniformly in continuous operation by power spray or<br />

roller according to manufacturer's written instructions. Recoat areas subjected to<br />

heavy rainfall within three hours after initial application. Maintain continuity of<br />

coating and repair damage during curing period.<br />

3.10 PAVEMENT TOLERANCES<br />

A. Comply with tolerances of ACI 117 and as follows:<br />

1. Elevation: 1/4 inch.<br />

2. Thickness: Plus 3/8 inch, minus 1/4 inch.<br />

3. Surface: Gap below 10-foot-long, unleveled straightedge not to exceed 1/4 inch.<br />

4. Lateral Alignment and Spacing of Tie Bars and Dowels: 1 inch.<br />

5. Vertical Alignment of Tie Bars and Dowels: 1/4 inch.<br />

6. Alignment of Tie-Bar End Relative to Line Perpendicular to Pavement Edge: 1/2<br />

inch.<br />

7. Alignment of Dowel-Bar End Relative to Line Perpendicular to Pavement Edge:<br />

Length of dowel 1/4 inch per 12 inches.<br />

8. Joint Spacing: 3 inches.<br />

9. Contraction Joint Depth: Plus 1/4 inch, no minus.<br />

10. Joint Width: Plus 1/8 inch, no minus.<br />

3.11 PAVEMENT MARKING<br />

A. Do not apply pavement-marking paint until layout, colors, and placement have been<br />

verified with Architect/Engineer.<br />

B. Allow concrete pavement to cure for 14 days and be dry before starting pavement<br />

marking.<br />

C. Sweep and clean surface to eliminate loose material and dust.<br />

D. Apply paint with mechanical equipment to produce pavement markings of dimensions<br />

indicated with uniform, straight edges. Apply at manufacturer's recommended rates to<br />

provide a minimum wet film thickness of 15 mils.<br />

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1. Spread glass beads uniformly into wet pavement markings at a rate of 6 lb/gal.<br />

3.12 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified independent testing and inspecting<br />

agency to perform field tests and inspections and prepare test reports.<br />

B. Testing Services: Testing of composite samples of fresh concrete obtained according<br />

to ASTM C 172 shall be performed according to the following requirements:<br />

1. Testing Frequency: Obtain at least 1 composite sample for each 100 cu. yd. or<br />

5000 sq. ft. or fraction thereof of each concrete mix placed each day.<br />

a. When frequency of testing will provide fewer than five compressive-strength tests<br />

for each concrete mixture, testing shall be conducted from at least five randomly<br />

selected batches or from each batch if fewer than five are used.<br />

2. Slump: ASTM C 143/C 143M; one test at point of placement for each composite<br />

sample, but not less than one test for each day's pour of each concrete mix.<br />

Perform additional tests when concrete consistency appears to change.<br />

3. Air Content: ASTM C 231, pressure method; one test for each composite<br />

sample, but not less than one test for each day's pour of each concrete mix.<br />

4. Concrete Temperature: ASTM C 1064; one test hourly when air temperature is<br />

40 deg F and below and when 80 deg F and above, and one test for each<br />

composite sample.<br />

5. Compression Test Specimens: ASTM C 31/C 31M; cast and laboratory cure one<br />

set of three standard cylinder specimens for each composite sample.<br />

6. Compressive-Strength Tests: ASTM C 39/C 39M; test 1 specimen at 7 days and<br />

2 specimens at 28 days.<br />

a. A compressive-strength test shall be the average compressive strength from 2<br />

specimens obtained from same composite sample and tested at 28 days.<br />

C. Strength of each concrete mix will be satisfactory if average of any 3 consecutive<br />

compressive-strength tests equals or exceeds specified compressive strength and no<br />

compressive-strength test value falls below specified compressive strength by more<br />

than 500 psi.<br />

D. Test results shall be reported in writing to Architect/Engineer, concrete manufacturer,<br />

and Contractor within 48 hours of testing. Reports of compressive-strength tests shall<br />

contain Project identification name and number, date of concrete placement, name of<br />

concrete testing and inspecting agency, location of concrete batch in Work, design<br />

compressive strength at 28 days, concrete mixture proportions and materials,<br />

compressive breaking strength, and type of break for both 7- and 28-day tests.<br />

E. Nondestructive Testing: Impact hammer, sonoscope, or other nondestructive device<br />

may be permitted by Architect but will not be used as sole basis for approval or<br />

rejection of concrete.<br />

F. Additional Tests: Testing and inspecting agency shall make additional tests of<br />

concrete when test results indicate that slump, air entrainment, compressive strengths,<br />

or other requirements have not been met, as directed by Architect.<br />

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G. Remove and replace concrete pavement where test results indicate that it does not<br />

comply with specified requirements.<br />

H. Additional testing and inspecting, at Contractor's expense, will be performed to<br />

determine compliance of replaced or additional work with specified requirements.<br />

3.13 REPAIRS AND PROTECTION<br />

A. Remove and replace concrete pavement that is broken, damaged, or defective or that<br />

does not comply with requirements in this Section.<br />

B. Drill test cores, where directed by Architect/Engineer, when necessary to determine<br />

magnitude of cracks or defective areas. Fill drilled core holes in satisfactory pavement<br />

areas with portland cement concrete bonded to pavement with epoxy adhesive.<br />

C. Protect concrete from damage. Exclude traffic from pavement for at least 14 days<br />

after placement. When construction traffic is permitted, maintain pavement as clean<br />

as possible by removing surface stains and spillage of materials as they occur.<br />

D. Maintain concrete pavement free of stains, discoloration, dirt, and other foreign<br />

material. Sweep concrete pavement not more than two days before date scheduled<br />

for Substantial Completion inspections.<br />

END OF SECTION 02006<br />

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SECTION 02007- SITE SIGNAGE<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes: Providing post-mounted site traffic signage where indicated.<br />

B. Related Documents: Conditions of the Contract, General Requirements, and Drawings apply<br />

to the Work of this Section.<br />

C. Related Sections:<br />

1. Asphalt Paving: Section 02005<br />

2. Concrete Paving: Section 02006<br />

3. Pavement Markings: Section 02005<br />

1.2 SUBMITTALS<br />

A. General: Submit the following:<br />

B. Product Data: Manufacturer's data for each type of sign and post indicated.<br />

C. Manufacturer’s installation instruction, for information only.<br />

1.3 QUALITY ASSURANCE<br />

A. Manufacturer shall have a minimum of five years experience in the manufacturing of traffic<br />

signage of the type specified for this Project.<br />

B. Codes and Standards: Comply with the City Building Code, latest edition, and other<br />

requirements of authorities having jurisdiction.<br />

1.4 PRODUCT DELIVERY<br />

A. Deliver materials in factory packages with factory labels attached.<br />

B. Cover and protect material in transit and at job site. Damaged or defaced material will be<br />

rejected and shall be replaced at no cost to the Owner.<br />

PART 2 - PRODUCTS<br />

2.1 GENERAL<br />

A. Provide traffic sign with post where shown on the Drawings and as specified.<br />

2.2 MATERIALS<br />

A. Signs: 0.080 aluminum sheet.<br />

B. Posts: Galvanized Steel flanged channels weighing 4 pounds per foot, length as required for<br />

proper mounting height and scheduled foundation embedment depth.<br />

C. Bolts, Nuts, Washers, and Clamps: Cadmium or galvanized steel. Bolts shall be a minimum<br />

of 5/16" in diameter. Clamps shall be two-piece assemblies of at last 14 gage steel or shall be<br />

an adjustable steel strap bracket.<br />

D. Concrete for foundations: 2500 psi minimum, complying with Section 03300.<br />

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E. Concrete for mow strip: 3000 psi minimum, complying with Section 03300.<br />

2.3 SCHEDULE<br />

A. Stop Sign: 30" reflective sheeting.<br />

B. Handicapped Parking Sign Type 1: 12" x 18", 18 gage steel sheet with baked enamel finish.<br />

Sign to have handicapped symbol and text reading "Accessible Parking".<br />

C. Handicapped Parking Sign Type 2: 12" x 18", 18 gage steel sheet with baked enamel finish.<br />

Sign to have handicapped symbol and text reading "Accessible Parking”.<br />

D. Fire Lane Sign: 12" x 18", 18 gage steel sheet with baked enamel finish. Sign to have text<br />

reading "No Parking – Fire Lane".<br />

E. Unauthorized Parking Sign: 17” x 22”, 18 gage steel sheet with baked enamel finish. Text as<br />

indicated on Drawings.<br />

F. Do not Enter Sign: 12” x 18”, 18 gage steel sheet with baked enamel finish. Sign to have text<br />

reading “Do Not Enter”.<br />

G. One Way Only Sign: 12” x 18”, 18 gage steel sheet with baked enamel finish. Sign to have<br />

text reading “One Way Only”.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, areas, and conditions, with Installer present, for compliance with<br />

requirements for installation tolerances and other conditions affecting performance of work.<br />

B. Do not proceed until unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Foundation Excavation: Excavate to neat clean lines in undisturbed soil. Remove loose soil<br />

and foreign matter from excavation and moisten earth before placing concrete.<br />

B. Provide forms where required due to unstable soil conditions and for perimeter of sign pole<br />

base at grade. Secure and brace forms and foundation tube, sleeve, or anchor bolts in<br />

position, to prevent displacement during concreting.<br />

C. Place concrete immediately after mixing. Compact concrete in place by using vibrators.<br />

Moist-cure exposed concrete for not less than seven days or use nonstaining curing<br />

compound.<br />

D. Trowel exposed concrete surfaces to a smooth, dense finish, free of trowel marks, and<br />

uniform in texture and appearance. Provide positive slope for water runoff to perimeter of<br />

concrete base. Construct exposed concrete surface (mow strip) in landscape areas with<br />

grass or hardscape areas (asphalt or concrete). In landscape areas without grass, do not<br />

construct mow strip.<br />

3.3 INSTALLATION<br />

A. Install signs in accordance with manufacturer's drawings, shop drawings, and specifications.<br />

B. Install sign posts and sign panels plumb, level, and square and in proper planes with other<br />

work.<br />

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C. Anchor sign panels securely to sign posts, using fasteners suitable for application and as<br />

recommended by manufacturer.<br />

3.4 FIELD QUALITY CONTROL<br />

A. Verify that signs are installed in accordance with manufacturer's instructions.<br />

B. Tolerances:<br />

1. Out of level: ± 1/8".<br />

2. Out of plumb: ± 1/4".<br />

3.5 CLEANING AND PROTECTION<br />

A. After installation, clean soiled sign surfaces according to manufacturer's written instructions.<br />

Protect signs from damage until acceptance by Owner.<br />

END OF SECTION 02007<br />

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SECTION 02008 – WATER UTILITY PIPING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 Summary of Work Sections, apply to this Section.<br />

B. Codes and Standards:<br />

1. Plumbing Code Compliance: Comply with applicable portions of National Standard<br />

Plumbing Code pertaining to selection and installation of potable water system materials<br />

and products.<br />

2. Water Purveyor Compliance: Comply with requirements of Purveyor supplying water to<br />

project, obtain required permits and inspections.<br />

3. NFPA Compliance: Install fire water systems in accordance with NFPA 24 "Standard for<br />

Installation of Private Fire Service Mains and Their Appurtenances".<br />

4. Local Fire Department/Marshall Regulations: Comply with governing regulations<br />

pertaining to hydrants, including hose unit threading and similar matching of connections.<br />

5. UL Compliance: Provide fire hydrants that comply with UL 246 "Hydrants for<br />

Fire-Protection Service", and are listed by UL.<br />

1.2 SUMMARY<br />

A. This Section includes pressure water pipes and fire systems outside the building, with the<br />

following components:<br />

1. Special fittings for expansion and deflection.<br />

2. Pipes and valves.<br />

3. Fire Hydrants.<br />

1.3 DEFINITIONS<br />

A. PVC: Polyvinyl chloride plastic.<br />

B. DI: Ductile Iron pressure pipe.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. Pressure Rating: 175 psi static water pressure for all pipes and fittings. Pipe joints shall be<br />

water tight.<br />

1.5 SUBMITTALS<br />

A. Product Data: For the following:<br />

1. Special pipe fittings.<br />

2. Fire hydrants<br />

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3. Valves.<br />

4. Valve boxes and appurtenances.<br />

5. Pipes.<br />

6. Disinfection reports and practices<br />

7. Product Data: Submit manufacturer's technical product data and installation instructions<br />

for fire water system materials and products.<br />

8. Maintenance Data: Submit maintenance data and parts lists for fire water system materials<br />

and products. Include this data, product data, shop drawings, and record drawings in<br />

maintenance manual.<br />

B. Shop Drawings: For the following:<br />

1. Thrust Blocks: Include plans, elevations, sections, details, and forces for thrust blocks for<br />

each size of pipe and type of bend.<br />

C. Coordination Drawings: Show pipe sizes, locations, and elevations. Show other piping in same<br />

trench and clearances from storm drainage system piping and sewer system piping. Indicate<br />

interface and spatial relationship between piping and proximate structures.<br />

D. Profile Drawings: Show system piping in elevation. Draw profiles at horizontal scale of not less<br />

than 1 inch equals 50 feet and vertical scale of not less than 1 inch equals 5 feet. Indicate<br />

manholes and piping. Show types, sizes, materials, and elevations of other utilities crossing<br />

system piping.<br />

E. Field quality-control test reports.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Do not store plastic pipe, and fittings in direct sunlight.<br />

B. Protect pipe, pipe fittings, and seals from dirt and damage.<br />

1.7 PROJECT CONDITIONS<br />

A. Interruption of Water Service: Do not interrupt service to facilities occupied by Owner or others<br />

unless permitted under the following conditions and then only after arranging to provide<br />

temporary service according to requirements indicated:<br />

1. Notify Architect, <strong>Construction</strong> Manager, and Owner no fewer than two days in advance of<br />

proposed interruption of service. Coordinate interruptions during weekly meetings and at<br />

pre-construction meeting.<br />

2. Do not precede with interruption of service without Architect's, <strong>Construction</strong> Manager's,<br />

and Owner's written permission.<br />

PART 2 - PRODUCTS<br />

2.1 IDENTIFICATION<br />

A. Underground –Type Plastic Line Markers: Manufacturer's standard permanent, bright-colored,<br />

continuous-printed plastic tape, intended for direct-burial service; not less than 6" wide x 4 mils<br />

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thick. Provide blue tape with black printing reading "CAUTION WATER LINE BURIED<br />

BELOW".<br />

B. Nonmetallic Piping Label: If nonmetallic piping is used for water service, provide engraved<br />

plastic laminate, label permanently affixed to main electrical meter panel stating "THIS<br />

STRUCTURE HAS A NONMETALLIC WATER SERVICE".<br />

2.2 PIPING MATERIALS<br />

A. Refer to Part 3 "3.4 - Piping Applications" Article for applications of pipe, fitting, and joining<br />

materials.<br />

B. Provide piping materials and factory-fabricated piping products of sizes, types, pressure ratings,<br />

and capacities indicated. Where not indicated, provide proper selection as determined by<br />

Installer to comply with installation requirements. Provide sizes and types matching piping and<br />

equipment connections; provide fittings of materials which match pipe materials used in potable<br />

water systems. Where more than one type of materials or products are indicated, selection is<br />

Installer's option.<br />

C. Piping: Provide pipe fittings and accessories of same material and weight/class as pipes, with<br />

joining method as indicated.<br />

D. Ductile Iron Pipe: Polyethylene wrapped Ductile Iron Class 350, with cement mortar lining<br />

complying with AWWA C104.<br />

1. Fitting: Ductile iron AWWA C110; cement lined AWWA C104; and rubber-gasket joints,<br />

AWWA C111.<br />

E. Copper Tube: ASTM B 88; type K, soft-annealed temper (for 3/4" to 2" diameter pipe).<br />

F. PVC Pipe: Ultra Blue AWWA C909 Class 200 Pipe for gasketed joints and using ASTM F 477,<br />

elastomeric seals.<br />

1. Fittings NPS 4 to NPS 8: PVC pressure fittings complying with AWWA C907, for<br />

gasketed joints and using ASTM F 477, elastomeric seals.<br />

2. Fittings NPS 10 and Larger: Ductile-iron, compact fittings complying with AWWA C153,<br />

for push-on joints and using AWWA C111, rubber gaskets.<br />

2.3 WATER METER<br />

A. Water Meter, Meter Set and lid will be provided by water purveyor after payment of connection<br />

fees.<br />

B. Contractor to supply concrete meter box and accessories needed to make installation of water<br />

meter.<br />

2.4 VALVES<br />

A. Gate Valves: UL-listed, 175 psi working pressure for 12" and smaller, 150 psi for sizes larger<br />

than 12". Threaded, flanged, hub, or other end configurations to suit size of valve and piping<br />

connection. Inside screw type for use with indicator post, iron body bronze mounted, non- rising<br />

stem, solid wedge disc.<br />

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B. Check Valves: UL-listed, 175 psi working pressure for 2" through 12", 150 psi for sizes larger<br />

than 12". Swing type, iron body bronze mounted with metal-to-metal or rubber-faced checks.<br />

Threaded, flanged, or hub end, to suit size and piping connections.<br />

2.5 FIRE HYDRANT<br />

A. Provide cast-iron body fire hydrants, compression type, opening against pressure and closing<br />

with pressure, base valve design, 200 psi working pressure, with 1/4" gage tapping and bronze<br />

plug in standpipe, conforming to the latest edition of AWWA C-502, "Dry Barrel Fire Hydrants."<br />

B. Features: Provide the following features:<br />

1. Size: 5" valve opening.<br />

2. Direction to Open Hydrant: Left.<br />

3. Size and Shape of Operating and Cap Nuts: Pentagon 1-1/2" point to flat.<br />

4. Hose Nozzles: 2-1/2" National Standard Thread cap and chain.<br />

5. Pumper Nozzles: 5" National Standard Thread cap and chain.<br />

6. Depth of Trench: 4'-6".<br />

7. Connnection to Main: 6" mechanical joint.<br />

2.6 ACCESSORIES<br />

A. Anchorages: Provide anchorages for tees, wyes, crosses, plugs, caps, bends, valves, and<br />

hydrants. After installation, apply full coat of asphalt or other acceptable corrosion-retarding<br />

material to surfaces of ferrous anchorages.<br />

B. Clamps, Straps, and Washers: Steel, ASTM A 506.<br />

C. Rods: Steel, ASTM A 575.<br />

D. Rod Couplings: Malleable-iron, ASTM A 197.<br />

E. Bolts: Steel, ASTM A 307.<br />

F. Cast-Iron Washers: Gray-iron, ASTM A 126.<br />

G. Thrust Blocks: Concrete, 3,000 psi.<br />

2.7 CONCRETE<br />

A. General: Cast-in-place concrete according to ACI 318/318R, ACI 350R, and the following:<br />

1. Cement: ASTM C 150, Type II.<br />

2. Fine Aggregate: ASTM C 33, sand.<br />

3. Coarse Aggregate: ASTM C 33, crushed gravel.<br />

4. Water: Potable.<br />

B. Thrust Blocks, Hydrant Supports, and Pipe Supports: Portland cement design mix, 3000 psi<br />

minimum, with 0.58 maximum water-cementitious materials ratio.<br />

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WATER UTILITY PIPING 02008 - 4


PART 3 - EXECUTION<br />

3.1 Examination: Examine areas and conditions under which potable water system's materials and<br />

products are to be installed. Do not proceed with work until unsatisfactory conditions have been<br />

corrected in manner acceptable to Installer.<br />

3.2 EARTHWORK<br />

A. Excavation trenching, and backfilling are specified in Division 2 Section "Earth Moving."<br />

3.3 INSTALLATION<br />

A. Identification: During back-filling/top-soiling of underground fire water piping systems, install<br />

continuous underground-type plastic line marker, located directly over buried line at 6" to 8"<br />

below finished grade. If pvc pipe is used, install a tracer wire along the top of the pipe, secured<br />

with tape, and extending to fire hydrants and valves.<br />

B. Pipe and pipe fittings:<br />

1. Pipe: Install in accordance with AWWA C600 "Standard for Installation of Ductile-Iron<br />

Water Mains and Their Appurtenances".<br />

2. Depth of Cover: Provide minimum depth of cover over underground piping in accordance<br />

with NFPA 24, Figure A-8-11 "Recommended Depth of Cover Above Top of Underground<br />

Yard Mains" or 60" below finish grade, whichever is greater.<br />

C. Piping Specialties:<br />

1. Pipe Line Strainers: Install as indicated, with valved blowoff piped to drain.<br />

D. Meters: Install as indicated with shutoff valve on either side of meter and valved bypass full line<br />

size.<br />

E. Valves: Provide post indicator for control valves.<br />

1. Shutoff Valves: Install shutoff valve ahead of each hydrant.<br />

F. Hydrants: Install fire hydrants in accordance with AWWA M17 "Installation, Operation, and<br />

Maintenance of Fire Hydrants".<br />

1. Location: Install fire hydrants minimum of 40'-0" from building outside wall, as indicated,<br />

or if not shown.<br />

2. Face hydrants towards drive.<br />

3. Place hydrants so that base of hydrant is even to 6-inches above adjacent top back of<br />

curb.<br />

3.4 PIPING APPLICATIONS<br />

A. Pipe:<br />

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1. Ductile Iron Pipe: Install in accordance with AWWA C600 "standard for installation of<br />

ductile-iron water mains and their appurtenances" and in accordance with instructions<br />

from water purveyor.<br />

2. Copper Tube: Install in accordance with CDA "Copper Tube Handbook".<br />

3. PVC Pressure pipe, PVC pressure fittings, gaskets, and gasketed joints.<br />

B. Depth of Cover: Provide minimum cover over piping of 12" below average local frost depth or<br />

42" below finished grade, whichever is greater.<br />

C. Water Main Connection: Arrange and pay for tap in water main, of size and in location as<br />

indicated, from water Purveyor.<br />

D. Water Service Termination: Terminate potable water piping 5'-0" from building foundation in<br />

location and invert as indicated. Provide temporary pipe plug for piping extension into building.<br />

1. Mark location with surface marker.<br />

3.5 PIPING INSTALLATION<br />

A. General Locations and Arrangements: Drawing plans and details indicate general location and<br />

arrangement of underground water pipes. Location and arrangement of piping layout take<br />

design considerations into account. Install piping as indicated, to extent practical. Where<br />

specific installation is not indicated, follow piping manufacturer's written instructions.<br />

B. Install proper size increasers, reducers, and couplings where different sizes or materials of<br />

pipes and fittings are connected. Reducing size of piping in direction of flow is prohibited.<br />

C. Tunneling: Install pipe under streets or other obstructions that cannot be disturbed by tunneling,<br />

jacking, or a combination of both.<br />

D. Install piping according to the following:<br />

1. Install piping with restrained joints at tee fittings and at horizontal and vertical changes in<br />

direction. Use corrosion-resistant rods, pipe or fitting manufacturer's proprietary restraint<br />

system, or cast-in-place concrete supports or anchors.<br />

2. Install piping with line and grade as indicated or below frost line if not inidcated.<br />

3. Install ductile-iron pressure piping according to AWWA C600 or AWWA M41.<br />

4. Install ductile-iron special fittings according to AWWA C600.<br />

5. Install PVC pressure piping according to AWWA M23 or ASTM D 2774 and<br />

ASTM F 1668.<br />

6. Install PVC water-service piping according to ASTM D 2774 and ASTM F 1668.<br />

3.6 INSTALLATION OF VALVES<br />

A. Install valves with stems pointing up. Provide valve box over underground valves.<br />

3.7 INSTALLATION OF WATER METER AND VAULT<br />

A. Install Water Meter and Vault to comply with City Water Department Standards.<br />

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3.8 PIPE JOINT CONSTRUCTION<br />

A. Basic pipe joint construction is specified in Division 2 Section "Piping, Valves, Gates and<br />

Specialties." Where specific joint construction is not indicated, follow piping manufacturer's<br />

written instructions.<br />

B. Join pressure piping according to the following:<br />

1. Join ductile-iron pressure piping according to AWWA C660 or AWWA M41 for push-on<br />

joints.<br />

2. Join ductile-iron special fittings according to AWWA C660 or AWWA M41 for push-on<br />

joints.<br />

3. Join PVC pressure piping according to AWWA M23 for gasketed joints.<br />

4. Join PVC water-service piping according to ASTM D 2855 for solvent-cemented joints.<br />

C. Join dissimilar pipe materials with pressure-type couplings.<br />

3.9 FIELD QUALITY CONTROL<br />

A. Piping Tests: Conduct piping tests before joints are covered, and after thrust blocks have<br />

sufficiently hardened. Fill pipeline with water 24-hrs prior to testing, and apply test pressure to<br />

stabilize system.<br />

B. Hydrostatic Tests: Test at not less than 200 psi for 2-hrs, or at 50 psi above maximum static<br />

pressure if it is greater than 150 psi.<br />

1. Test fails if leakage exceeds 2-qts per hour per 100 gaskets or joints irrespective of pipe<br />

diameter.<br />

2. Increase pressure in 50 psi increments and inspect each joint between increments. Hold<br />

at test pressure for one hour, decrease to 0 psi. Slowly increase again to test pressure<br />

and hold for one more hour.<br />

C. Operating Tests: Open and close all valves and hydrants under system water pressure. Check<br />

dry barrel hydrants for proper drainage.<br />

1. For systems with fire pumps, run pumps during operating tests.<br />

3.10 ADJUSTING AND CLEANING<br />

A. Disinfection of Potable Water System: Flush pipe system with clean potable water until no dirty<br />

water appears at point of outlet. Fill system with water-chlorine solution containing at least 50<br />

ppm of chlorine. Valve off system and let stand for 24- hrs minimum. Flush with clean potable<br />

water until no chlorine remains in water coming from system.<br />

1. Repeat procedure if contamination is present in bacteriological examination.<br />

B. Disinfection of Water Mains: Flush and disinfect in accordance with AWWA C651 "Standard for<br />

Disinfecting Water Mains".<br />

1. Contractor shall submit written verification to Project Manager stating, Disinfection has<br />

been completed in strict compliance with specification for this project and with jurisdiction<br />

having authority over water system.<br />

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3.11 ADJUSTING AND CLEANING<br />

A. Flushing: Flush underground mains and lead-in connections to sprinkler risers before<br />

connection is made to sprinklers, standpipes, or other fire protection system piping.<br />

1. Flush at flow rate not less than that indicated in NFPA 24, or at hydraulically calculated<br />

water demand rate of the system, whichever is greater.<br />

B. Adjusting: adjust fire hydrants to face street and be have base 2-6 inches above adjacent curb<br />

and gutter.<br />

3.12 CLOSING ABANDONED WATER SYSTEMS<br />

A. Abandoned Piping: Close open ends of abandoned underground piping indicated to remain in<br />

place. Include closures strong enough to withstand hydrostatic and earth pressures that may<br />

result after ends of abandoned piping have been closed. Use either procedure below:<br />

1. Close open ends of piping with at least 8-inch-thick, brick masonry bulkheads.<br />

2. Close open ends of piping with threaded metal caps, plastic plugs, or other acceptable<br />

methods suitable for size and type of material being closed. Do not use wood plugs.<br />

B. Backfill to grade according to Division 31 Section "Earth Moving."<br />

END OF SECTION 02008<br />

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SECTION 02009 - STORM UTILITY DRAINAGE PIPING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 Project Summary Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes gravity-flow, nonpressure storm drainage outside the building, with the<br />

following components:<br />

1. Special fittings for expansion and deflection.<br />

2. Backwater valves.<br />

3. Cleanouts.<br />

4. Drains.<br />

5. Corrosion-protection piping encasement.<br />

6. Precast concrete manholes.<br />

1.3 DEFINITIONS<br />

A. HDPE: (ADS) High density polyethylene pipe.<br />

B. RCP: Reinforced concrete pipe.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. Gravity-Flow, Nonpressure, Drainage-Piping Pressure Rating: 10-foot head of water (30 kPa).<br />

Pipe joints shall be at least silt tight, unless otherwise indicated.<br />

B. Force-Main, Pressure-Piping Pressure Rating: At least equal to system operating pressure but<br />

not less than 50 psig (345 kPa).<br />

1.5 SUBMITTALS<br />

A. Product Data: For the following:<br />

1. Special pipe fittings.<br />

2. Backwater valves.<br />

3. Drains.<br />

4. Channel drainage systems.<br />

5. Storage and leaching chambers.<br />

B. Shop Drawings: For the following:<br />

1. Manholes: Include plans, elevations, sections, details, and frames and covers.<br />

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2. Catch Basins and Stormwater Inlets. Include plans, elevations, sections, details, and<br />

frames, covers, and grates.<br />

3. Stormwater Detention Structures: Include plans, elevations, sections, details, frames and<br />

covers, design calculations, and concrete design-mix report.<br />

C. Coordination Drawings: Show pipe sizes, locations, and elevations. Show other piping in same<br />

trench and clearances from storm drainage system piping. Indicate interface and spatial<br />

relationship between manholes, piping, and proximate structures.<br />

D. Field quality-control test reports.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Do not store plastic manholes, pipe, and fittings in direct sunlight.<br />

B. Protect pipe, pipe fittings, and seals from dirt and damage.<br />

C. Handle manholes according to manufacturer's written rigging instructions.<br />

D. Handle catch basins and stormwater inlets according to manufacturer's written rigging<br />

instructions.<br />

1.7 PROJECT CONDITIONS<br />

A. Interruption of Existing Storm Drainage Service: Do not interrupt service to facilities occupied<br />

by Owner or others unless permitted under the following conditions and then only after<br />

arranging to provide temporary service according to requirements indicated:<br />

1. Notify <strong>Construction</strong> Manager no fewer than two days in advance of proposed interruption<br />

of service.<br />

2. Do not proceed with interruption of service without <strong>Construction</strong> Manager's written<br />

permission.<br />

PART 2 - PRODUCTS<br />

2.1 PIPING MATERIALS<br />

A. Refer to Part 3 "Piping Applications" Article for applications of pipe, fitting, and joining materials.<br />

2.2 HUB-AND-SPIGOT, CAST-IRON SOIL PIPE AND FITTINGS<br />

A. Pipe and Fittings: ASTM A 74, Service and Extra-Heavy classes.<br />

B. Gaskets: ASTM C 564, rubber.<br />

C. Calking Materials: ASTM B 29, pure lead and oakum or hemp fiber.<br />

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2.3 HUBLESS CAST-IRON SOIL PIPE AND FITTINGS<br />

A. Pipe and Fittings: ASTM A 888 or CISPI 301.<br />

B. Shielded Couplings: ASTM C 1277 assembly of metal shield or housing, corrosion-resistant<br />

fasteners, and rubber sleeve with integral, center pipe stop.<br />

C. Shielded, Stainless-Steel Couplings: CISPI 310, with ASTM A 666, Type 301, stainless-steel<br />

corrugated shield; stainless-steel bands and tightening devices; and ASTM C 564, rubber<br />

sleeve.<br />

1. Couplings for NPS 1-1/2 to NPS 4 (DN 40 to DN 100): 2-1/8-inch- (54-mm-) wide shield<br />

with 2 bands.<br />

2. Couplings for NPS 5 and NPS 6 (DN 125 and DN 150): 3-inch- (76-mm-) wide shield<br />

with 4 bands.<br />

3. Couplings for NPS 8 and NPS 10 (DN 200 and DN 250): 4-inch- (102-mm-) wide shield<br />

with 4 bands.<br />

D. Heavy-Duty, Shielded, Stainless-Steel Couplings, NPS 10 (DN 250) and Smaller: With<br />

ASTM A 666, Type 301 or Type 304, stainless-steel shield; 2 or more stainless-steel bands and<br />

tightening devices; and ASTM C 564, rubber sleeve.<br />

1. Couplings for NPS 1-1/2 to NPS 4 (DN 40 to DN 100): 3 inches (76 mm).<br />

2. Couplings for NPS 5 to NPS 10 (DN 125 to DN 250): 4 inches (102 mm).<br />

E. Heavy-Duty, Shielded, Stainless-Steel Couplings, NPS 12 and NPS 15 (DN 300 and DN 375):<br />

With ASTM A 666, Type 301 or Type 304, stainless-steel shield; stainless-steel bands and<br />

tightening devices; and ASTM C 564, rubber sleeve.<br />

1. Couplings: 5-1/2-inch- (140-mm-) wide shield with 6 bands.<br />

F. Heavy-Duty, Cast-Iron Couplings: ASTM A 48, two-piece, cast-iron housing; stainless-steel<br />

bolts and nuts; and ASTM C 564, rubber sleeve.<br />

1. Couplings for NPS 1-1/2 to NPS 4 (DN 40 to DN 100): 2-1/8-inch- (54-mm-) wide<br />

housing with 2 bolts.<br />

2. Couplings for NPS 5 and NPS 6 (DN 125 and DN 150): 3-1/8-inch- (80-mm-) wide<br />

housing with 4 bolts.<br />

3. Couplings for NPS 8 and NPS 10 (DN 200 and DN 250): 4-inch- (102-mm-) wide<br />

housing with 4 bolts.<br />

G. Unshielded Couplings: ASTM C 1461, rigid, sleeve-type, reducing- or transition-type<br />

mechanical coupling molded from ASTM C 1440, TPE material with corrosion-resistant-metal<br />

tension band and tightening mechanism on each end.<br />

1. Couplings for NPS 1-1/2 to NPS 4 (DN 40 to DN 100): Sleeve with two bands.<br />

2.4 HDPE PIPE AND FITTINGS<br />

A. HDPE Sewer Pipe and Fittings: ASTM C969, with built-in bells for gasketed joints.<br />

1. NPS 3 to NPS 6 (DN 80 to DN 150): SDR 35.<br />

2. NPS 8 to NPS 12 (DN 200 to DN 300): SDR 42.<br />

3. Gaskets: ASTM F 477, elastomeric seals.<br />

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2.5 CONCRETE PIPE AND FITTINGS<br />

A. Piping in paragraph below is available in 5 classes and 3 wall thicknesses, and in NPS 12 to<br />

NPS 144 (DN 300 to DN 3600). Not all classes and wall thicknesses are available. Joints are<br />

gasket type.<br />

B. Reinforced-Concrete Sewer Pipe and Fittings: ASTM C 76 (ASTM C 76M), with bell-and-spigot<br />

or ends and gasketed joints with ASTM C 443 (ASTM C 443M), rubber gaskets.<br />

1. Class I, Wall A.<br />

2. Class II, Wall A.<br />

3. Class III, Wall A.<br />

4. Class IV, Wall B.<br />

5. Class V, Wall C.<br />

2.6 NONPRESSURE-TYPE PIPE COUPLINGS<br />

A. Comply with ASTM C 1173, elastomeric, sleeve-type, reducing or transition coupling, for joining<br />

underground nonpressure piping. Include ends of same sizes as piping to be joined, and<br />

corrosion-resistant-metal tension band and tightening mechanism on each end.<br />

B. Sleeve Materials:<br />

1. For Concrete Pipes: ASTM C 443 (ASTM C 443M), rubber.<br />

2. For Dissimilar Pipes: ASTM D 5926, PVC or other material compatible with pipe<br />

materials being joined.<br />

C. Unshielded Flexible Couplings: Elastomeric sleeve with stainless-steel shear ring and<br />

corrosion-resistant-metal tension band and tightening mechanism on each end.<br />

D. Shielded Flexible Couplings: ASTM C 1460, elastomeric or rubber sleeve with full-length,<br />

corrosion-resistant outer shield and corrosion-resistant-metal tension band and tightening<br />

mechanism on each end.<br />

E. Ring-Type Flexible Couplings: Elastomeric compression seal with dimensions to fit inside bell<br />

of larger pipe and for spigot of smaller pipe to fit inside ring.<br />

F. Nonpressure-Type Rigid Couplings: ASTM C 1461, sleeve-type reducing- or transition-type<br />

mechanical coupling molded from ASTM C 1440, TPE material with corrosion-resistant-metal<br />

tension band and tightening mechanism on each end.<br />

2.7 CORROSION-PROTECTION PIPING ENCASEMENT<br />

A. Encasement for Underground Metal Piping: ASTM A 674 or AWWA C105.<br />

1. Form: Sheet or tube.<br />

2. Material: LLDPE film of 0.008-inch (0.20-mm) minimum thickness.<br />

3. Material: LLDPE film of 0.008-inch (0.20-mm) minimum thickness or high-density,<br />

crosslaminated PE film of 0.004-inch (0.10-mm) minimum thickness.<br />

4. Material: High-density, crosslaminated PE film of 0.004-inch (0.10-mm) minimum<br />

thickness.<br />

5. Color: Black.<br />

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2.8 MANHOLES<br />

A. Standard Precast Concrete Manholes: ASTM C 478 (ASTM C 478M), precast, reinforced<br />

concrete, of depth indicated, with provision for sealant joints.<br />

1. Diameter: 48 inches (1200 mm) minimum, unless otherwise indicated.<br />

2. Ballast: Increase thickness of precast concrete sections or add concrete to base section,<br />

as required to prevent flotation.<br />

3. Base Section: 6-inch (150-mm) minimum thickness for floor slab and 4-inch (102-mm)<br />

minimum thickness for walls and base riser section, and having separate base slab or<br />

base section with integral floor.<br />

4. Riser Sections: 4-inch (102-mm) minimum thickness and lengths to provide depth<br />

indicated.<br />

5. Top Section: Eccentric-cone type unless concentric-cone or flat-slab-top type is<br />

indicated. Top of cone of size that matches grade rings.<br />

6. Joint Sealant: ASTM C 990 (ASTM C 990M), bitumen or butyl rubber.<br />

7. Resilient Pipe Connectors: ASTM C 923 (ASTM C 923M), cast or fitted into manhole<br />

walls, for each pipe connection.<br />

8. Steps: Individual FRP ladder, Individual FRP steps, ASTM A 615/A 615M, 1/2-inch (13mm)<br />

steel reinforcing rods encased in ASTM D 4101, PP , wide enough to allow worker<br />

to place both feet on 1 step and designed to prevent lateral slippage off of step. Cast or<br />

anchor steps into sidewalls at 12- to 16-inch (300- to 400-mm) intervals. Omit steps if<br />

total depth from floor of manhole to finished grade is less than 48 inches (1500 mm).<br />

9. Adjusting Rings: Interlocking rings with level or sloped edge in thickness and diameter<br />

matching manhole frame and cover. Include sealant recommended by ring<br />

manufacturer.<br />

10. Grade Rings: Reinforced-concrete rings, 6- to 9-inch (150- to 225-mm) total thickness, to<br />

match diameter of manhole frame and cover.<br />

11. Protective Coating: Plant-applied, coal-tar, epoxy-paint; 10-mil 15-mil (0.38-mm)<br />

minimum thickness applied to exterior surfaces.<br />

12. Manhole Frames and Covers: Ferrous; 24-inch (610-mm) ID by 7- to 9-inch (175- to 225mm)<br />

riser with 4-inch- (102-mm-) minimum width flange and 26-inch- (660-mm-) diameter<br />

cover. Include indented top design with lettering cast into cover, using wording<br />

equivalent to "STORM SEWER."<br />

a. Material: ASTM A 536, Grade 60-40-18 ductile iron, unless otherwise indicated.<br />

b. Protective Coating: Foundry-applied, SSPC-Paint 16, coal-tar, epoxy-polyamide<br />

paint; 15-mil (0.38-mm) minimum thickness applied to all surfaces, unless<br />

otherwise indicated.<br />

B. Designed Precast Concrete Manholes: ASTM C 913; designed according to ASTM C 890 for A-<br />

16 (ASSHTO HS20-44), heavy-traffic, structural loading; of depth, shape, and dimensions<br />

indicated, with provision for sealant joints.<br />

1. Ballast: Increase thickness of one or more precast concrete sections or add concrete to<br />

manhole, as required to prevent flotation.<br />

2. Joint Sealant: ASTM C 990 (ASTM C 990M), bitumen or butyl rubber.<br />

3. Resilient Pipe Connectors: ASTM C 923 (ASTM C 923M), cast or fitted into manhole<br />

walls, for each pipe connection.<br />

4. Steps: Individual FRP ladder, Individual FRP steps, ASTM A 615M, 1/2-inch (13-mm)<br />

steel reinforcing rods encased in ASTM D 4101, PP ASTM A , 1/2-inch (13-mm) steel<br />

reinforcing rods encased in ASTM D 4101, PP, wide enough to allow worker to place<br />

both feet on 1 step and designed to prevent lateral slippage off of step. Cast or anchor<br />

steps into sidewalls at 12- to 16-inch (300- to 400-mm) intervals. Omit steps if total depth<br />

from floor of manhole to finished grade is less than 60 inches (1500 mm).<br />

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5. Adjusting Rings: Interlocking rings with level or sloped edge in thickness and diameter<br />

matching manhole frame and cover. Include sealant recommended by ring<br />

manufacturer.<br />

6. Grade Rings: Reinforced-concrete rings, 6- to 9-inch (150- to 225-mm) total thickness, to<br />

match diameter of manhole frame and cover.<br />

7. Protective Coating: Plant-applied, coal-tar, epoxy paint minimum thickness applied to<br />

surfaces.<br />

8. Manhole Frames and Covers: Ferrous; 24-inch (610-mm) ID by 7- to 9-inch (175- to 225mm)<br />

riser with 4-inch- (102-mm-) minimum width flange and 26-inch- (660-mm-) diameter<br />

cover. Include indented top design with lettering cast into cover, using wording<br />

equivalent to "STORM SEWER."<br />

2.9 CONCRETE<br />

a. Material: ASTM A 536, Grade 60-40-18 ductile iron, unless otherwise indicated.<br />

b. Protective Coating: Foundry-applied, SSPC-Paint 16, coal-tar, epoxy-polyamide<br />

paint; 15-mil (0.38-mm) minimum thickness applied to all surfaces, unless<br />

otherwise indicated.<br />

A. General: Cast-in-place concrete according to ACI 318/318R, ACI 350R, and the following:<br />

1. Cement: ASTM C 150, Type II.<br />

2. Fine Aggregate: ASTM C 33, sand.<br />

3. Coarse Aggregate: ASTM C 33, crushed gravel.<br />

4. Water: Potable.<br />

B. Cement Design Mix: 4000 psi (27.6 MPa) minimum, with 0.45 maximum water-cementitious<br />

materials ratio.<br />

1. Reinforcement Fabric: ASTM A 185, steel, welded wire fabric, plain.<br />

2. Reinforcement Bars: ASTM A 615/A 615M, Grade 60 (420 MPa), deformed steel.<br />

C. Ballast and Pipe Supports: Portland cement design mix, 3000 psi (20.7 MPa) minimum, with<br />

0.58 maximum water-cementitious materials ratio.<br />

1. Reinforcement Fabric: ASTM A 185, steel, plain.<br />

2. Reinforcement Bars: ASTM A 615/A 615M, Grade 60 (420 MPa), deformed steel.<br />

2.10 CATCH BASINS<br />

A. Standard Precast Concrete Catch Basins: ASTM C 478 (ASTM C 478M), precast, reinforced<br />

concrete, of depth indicated, with provision for sealant joints.<br />

1. Base Section: 6-inch (150-mm) minimum thickness for floor slab and 4-inch (102-mm)<br />

minimum thickness for walls and base riser section, and having separate base slab or<br />

base section with integral floor.<br />

2. Riser Sections: 4-inch (102-mm) minimum thickness, 48-inch (1220-mm) diameter, and<br />

lengths to provide depth indicated.<br />

3. Top Section: Eccentric-cone type unless concentric-cone or flat-slab-top type is<br />

indicated. Top of cone of size that matches grade rings.<br />

4. Joint Sealant: ASTM C 990 (ASTM C 990M), bitumen or butyl rubber.<br />

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5. Adjusting Rings: Interlocking rings with level or sloped edge in thickness and shape<br />

matching catch basin frame and grate. Include sealant recommended by ring<br />

manufacturer.<br />

6. Grade Rings: Include 2 or 3 reinforced-concrete rings, of 6- to 9-inch (150- to 229-mm)<br />

total thickness, that match 24-inch- (610-mm-) diameter frame and grate.<br />

7. Steps: Individual FRP ladder, Individual FRP steps, or ASTM A 615M, 1/2-inch (13-mm)<br />

steel reinforcing rods encased in ASTM D 4101, PP [ASTM A 615/A 615M, 1/2-inch (13mm)<br />

steel reinforcing rods encased in ASTM D 4101, PP wide enough to allow worker to<br />

place both feet on 1 step and designed to prevent lateral slippage off of step. Cast or<br />

anchor steps into sidewalls at 12- to 16-inch (300- to 400-mm) intervals. Omit steps if<br />

total depth from floor of catch basin to finished grade is less than 60 inches (1500 mm) .<br />

8. Pipe Connectors: ASTM C 923 (ASTM C 923M), resilient, of size required, for each pipe<br />

connecting to base section.<br />

B. Designed Precast Concrete Catch Basins: ASTM C 913, precast, reinforced concrete;<br />

designed according to ASTM C 890 for A-16 (ASSHTO HS20-44), heavy-traffic, structural<br />

loading; of depth, shape, and dimensions indicated, with provision for sealant joints.<br />

1. Joint Sealants: ASTM C 990 (ASTM C 990M), bitumen or butyl rubber.<br />

2. Adjusting Rings: Interlocking rings with level or sloped edge in thickness and shape<br />

matching catch basin frame and grate. Include sealant recommended by ring<br />

manufacturer.<br />

3. Grade Rings: Include 2 or 3 reinforced-concrete rings, of 6- to 9-inch (150- to 229-mm)<br />

total thickness, that match 24-inch- (610-mm-) diameter frame and grate.<br />

4. Steps: Individual FRP ladder, Individual FRP steps, ASTM A 615/A, 1/2-inch (13-mm)<br />

steel reinforcing rods encased in ASTM D 4101, PP, 1/2-inch (13-mm) steel reinforcing<br />

rods encased in ASTM D 4101, PP , wide enough to allow worker to place both feet on 1<br />

step and designed to prevent lateral slippage off of step. Cast or anchor steps into<br />

sidewalls at 12- to 16-inch (300- to 400-mm) intervals. Omit steps if total depth from floor<br />

of catch basin to finished grade is less than 60 inches (1500 mm) .<br />

5. Pipe Connectors: ASTM C 923 (ASTM C 923M), resilient, of size required, for each pipe<br />

connecting to base section.<br />

C. Cast-in-Place Concrete, Catch Basins: Construct of reinforced concrete; designed according to<br />

ASTM C 890 for structural loading; of depth, shape, dimensions, and appurtenances indicated.<br />

1. Bottom, Walls, and Top: Reinforced concrete.<br />

2. Channels and Benches: Concrete.<br />

3. Steps: Individual or FRP ladder, Individual FRP steps, ASTM A 615M, 1/2-inch (13-mm)<br />

steel reinforcing rods encased in ASTM D 4101, PP, ASTM A 615M, 1/2-inch (13-mm)<br />

steel reinforcing rods encased in ASTM D 4101, PP, wide enough to allow worker to<br />

place both feet on 1 step and designed to prevent lateral slippage off of step. Cast or<br />

anchor steps into sidewalls at 12- to 16-inch (300- to 400-mm) intervals. Omit steps if<br />

total depth from floor of catch basin to finished grade is less than 60 inches (1500 mm).<br />

D. Frames and Grates: ASTM A 536, Grade 60-40-18, ductile iron designed for A-16, structural<br />

loading. Include flat grate with small square or short-slotted drainage openings.<br />

1. Size: 24 by 24 inches (610 by 610 mm) minimum, unless otherwise indicated.<br />

2. Grate Free Area: Approximately 50 percent, unless otherwise indicated.<br />

E. Frames and Grates: ASTM A 536, Grade 60-40-18, ductile iron designed for A-16, structural<br />

loading. Include 24-inch (610-mm) ID by 7- to 9-inch (178- to 229-mm) riser with 4-inch (102mm)<br />

minimum width flange, and 26-inch- (660-mm-) diameter flat grate with small square or<br />

short-slotted drainage openings.<br />

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1. Grate Free Area: Approximately 50 percent, unless otherwise indicated.<br />

2.11 STORMWATER INLETS<br />

A. Curb Inlets: Made with vertical curb opening, of materials and dimensions according to utility<br />

standards.<br />

B. Gutter Inlets: Made with horizontal gutter opening, of materials and dimensions according to<br />

utility standards. Include heavy-duty frames and grates.<br />

C. Combination Inlets: Made with vertical curb and horizontal gutter openings, of materials and<br />

dimensions according to utility standards. Include heavy-duty frames and grates.<br />

D. Frames and Grates: Heavy-duty frames and grates according to utility standards.<br />

E. Curb Inlets: Vertical curb opening, of materials and dimensions indicated.<br />

F. Gutter Inlets: Horizontal gutter opening, of materials and dimensions indicated. Include heavyduty<br />

frames and grates.<br />

G. Combination Inlets: Vertical curb and horizontal gutter openings, of materials and dimensions<br />

indicated. Include heavy-duty frames and grates.<br />

H. Frames and Grates: Dimensions, opening pattern, free area, and other attributes indicated.<br />

2.12 STORMWATER DETENTION STRUCTURES<br />

A. Cast-in-Place Concrete, Stormwater Detention Structures: Construct of reinforced-concrete<br />

bottom, walls, and top; designed according to ASTM C 890 for A-16 (ASSHTO HS20-44),<br />

heavy-traffic, structural loading; of depth, shape, dimensions, and appurtenances indicated.<br />

1. Ballast: Increase thickness of concrete, as required to prevent flotation.<br />

2. Grade Rings: Include 2 or 3 reinforced-concrete rings, of 6- to 9-inch (150- to 229-mm)<br />

total thickness, that match 24-inch- (610-mm-) diameter frame and cover.<br />

3. Steps: Individual or FRP ladder Individual FRP steps, or ASTM A 615/A 615M,<br />

deformed, 1/2-inch (13-mm) steel reinforcing rods encased in ASTM D 4101, PP<br />

ASTM A, 1/2-inch (13-mm) steel reinforcing rods encased in ASTM D 4101, PP wide<br />

enough to allow worker to place both feet on 1 step and designed to prevent lateral<br />

slippage off of step. Cast or anchor steps into sidewalls at 12- to 16-inch (300- to 400mm)<br />

intervals. Omit steps if total depth from floor of structure to finished grade is less<br />

than [60 inches (1500 mm).<br />

B. Manhole Frames and Covers: ASTM A 536, Grade 60-40-18, ductile-iron castings designed for<br />

heavy-duty service. Include 24-inch (610-mm) ID by 7- to 9-inch (178- to 229-mm) riser with 4inch<br />

(102-mm) minimum width flange, and 26-inch- (660-mm-) diameter cover. Include<br />

indented top design with lettering "STORM SEWER" cast into cover.<br />

2.13 MISCELLANEOUS MATERIALS<br />

A. Paint: SSPC-Paint 16.<br />

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B. PE Sheeting: ASTM D 4397, with at least 8-mil (0.2-mm) thickness or other equivalent,<br />

impervious material.<br />

PART 3 - EXECUTION<br />

3.1 EARTHWORK<br />

A. Excavation, trenching, and backfilling are specified in Division 2 Section "Earth Moving."<br />

3.2 PIPING APPLICATIONS<br />

A. Pipe couplings and special pipe fittings with pressure ratings at least equal to piping rating may<br />

be used in applications below, unless otherwise indicated.<br />

1. Use nonpressure-type flexible couplings where required to join gravity-flow, nonpressure<br />

sewer piping, unless otherwise indicated.<br />

a. Unshielded flexible or rigid couplings for same or minor difference OD pipes.<br />

b. Unshielded, increaser/reducer-pattern, flexible or rigid couplings for pipes with<br />

different OD.<br />

c. Ring-type flexible couplings for piping of different sizes where annular space<br />

between smaller piping's OD and larger piping's ID permits installation.<br />

2. Use pressure-type pipe couplings for force-main joints.<br />

B. Special Pipe Fittings: Use for pipe expansion and deflection. Pipe couplings and special pipe<br />

fittings with pressure ratings at least equal to piping rating may be used in applications below,<br />

unless otherwise indicated.<br />

C. Gravity-Flow, Nonpressure Sewer Piping: Use any of the following pipe materials for each size<br />

range:<br />

1. NPS 3 (DN 80): Hub-and-spigot, Extra-HeavyService class, cast-iron soil pipe and<br />

fittings; gaskets; and gasketed, calking materials; and calked joints.<br />

2. NPS 3 (DN 80): Hubless cast-iron soil pipe and fittings; shielded, stainless-steel heavyduty,<br />

shielded, stainless-steel heavy-duty, cast-iron unshielded couplings; and coupled<br />

joints.<br />

3. NPS 3 (DN 80): ABS, SDR 35, sewer pipe and fittings; gaskets; and gasketed joints.<br />

4. NPS 3 (DN 80): Corrugated PE drainage pipe and fittings, silttight, soiltight couplings,<br />

and coupled joints.<br />

5. NPS 3 (DN 80): PVC water-service pipe; PVC Schedule 40, water-service-pipe fittings;<br />

and solvent-cemented joints.<br />

6. NPS 3 (DN 80): NPS 4 (DN 100) PVC sewer pipe and fittings; gaskets; and gasketed<br />

joints.<br />

7. NPS 3 (DN 80): NPS 4 (DN 100) Class 1, 2, 3, nonreinforced-concrete sewer pipe and<br />

fittings, gaskets, and gasketed joints.<br />

8. NPS 4 to NPS 6 (DN 100 to DN 150): Hub-and-spigot, Extra-Heavy Service class, castiron<br />

soil pipe and fittings; gaskets; and gasketed calking materials; and calked joints.<br />

9. NPS 4 to NPS 6 (DN 100 to DN 150): Hubless cast-iron soil pipe and fittings; shielded,<br />

stainless-steel, heavy-duty, shielded, stainless-steel, heavy-duty, cast-iron couplings; and<br />

coupled joints.<br />

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10. NPS 4 and NPS 6 (DN 100 and DN 150): Corrugated aluminum pipe and fittings,<br />

standard special-joint bands, and banded joints.<br />

11. NPS 4 and NPS 6 (DN 100 and DN 150): ABS, SDR 35, sewer pipe and fittings;<br />

gaskets; and gasketed joints.<br />

12. NPS 4 and NPS 6 (DN 100 and DN 150): Corrugated PE drainage pipe and fittings,<br />

silttight, soiltight couplings, and coupled joints.<br />

13. NPS 4 and NPS 6 (DN 100 and DN 150): PVC sewer pipe and fittings, gaskets, and<br />

gasketed joints.<br />

14. NPS 4 and NPS 6 (DN 100 and DN 150): Class 1, 2, 3, nonreinforced-concrete sewer<br />

pipe and fittings, gaskets, and gasketed joints.<br />

15. NPS 8 to NPS 12 (DN 200 to DN 300): Hub-and-spigot, Extra-Heavy Service class, castiron<br />

soil pipe and fittings; gaskets; and gasketed, calking materials; and calked joints.<br />

16. NPS 8 to NPS 12 (DN 200 to DN 300): Hubless cast-iron soil pipe and fittings; shielded,<br />

stainless-steel, heavy-duty, shielded, stainless-steel, heavy-duty, cast-iron couplings; and<br />

coupled joints.<br />

17. NPS 8 to NPS 12 (DN 200 to DN 300): NPS 14 (DN 350) ductile-iron culvert pipe,<br />

ductile-iron standard, or compact fittings, gaskets, and gasketed joints.<br />

18. NPS 8 to NPS 12 (DN 200 to DN 300): Corrugated aluminum pipe and fittings, standard,<br />

special-joint bands, and banded joints.<br />

19. NPS 8 to NPS 12 (DN 200 to DN 300): ABS, SDR 42, sewer pipe and fittings; gaskets,<br />

and gasketed joints.<br />

20. NPS 8 to NPS 12 (DN 200 to DN 300): Corrugated PE drainage pipe and fittings in<br />

NPS 8 and NPS 10 (DN 200 and DN 250) and corrugated PE pipe and fittings in NPS 12<br />

(DN 300), silttight, soiltight couplings, and coupled joints.<br />

21. NPS 8 to NPS 12 (DN 200 to DN 300): PVC sewer pipe and fittings, gaskets, and<br />

gasketed joints.<br />

22. NPS 8 to NPS 12 (DN 200 to DN 300): PVC profile gravity sewer pipe and fittings,<br />

gaskets, and gasketed joints.<br />

23. NPS 8 to NPS 12 (DN 200 to DN 300): Nonreinforced-concrete sewer pipe and fittings,<br />

gaskets, and gasketed joints.<br />

24. NPS 8 to NPS 12 (DN 200 to DN 300): NPS 12 (DN 300) reinforced-concrete sewer pipe<br />

and fittings, gaskets, and gasketed joints.<br />

25. NPS 15 (DN 375): Hub-and-spigot, Extra-Heavy Service class, cast-iron soil pipe and<br />

fittings; gaskets; and gasketed calking materials; and calked joints.<br />

26. NPS 15 (DN 375): Hubless cast-iron soil pipe and fittings; shielded, stainless-steel<br />

heavy-duty, shielded, stainless-steel, heavy-duty, cast-iron couplings; and coupled joints.<br />

27. NPS 15 (DN 375): NPS 16 (DN 400) ductile-iron culvert pipe, ductile-iron standard[ or<br />

compact] fittings, gaskets, and gasketed joints.<br />

28. NPS 15 (DN 375): Corrugated aluminum pipe and fittings, standard special-joint bands,<br />

and banded joints.<br />

29. NPS 15 (DN 375): Corrugated PE pipe and fittings, silttight soiltight couplings, and<br />

coupled joints.<br />

30. NPS 15 (DN 375): PVC sewer pipe and fittings, gaskets, and gasketed joints.<br />

31. NPS 15 (DN 375): PVC profile gravity sewer pipe and fittings, gaskets, and gasketed<br />

joints.<br />

32. NPS 15 (DN 375): Fiberglass Type 2, 2 or 4, 4, Class II, III, IV, V, sewer RTRP, Type 1,<br />

1 or 2, 2, RTRF, gaskets, and gasketed joints.<br />

33. NPS 15 (DN 375): Nonreinforced-concrete sewer pipe and fittings, gaskets, and<br />

gasketed joints.<br />

34. NPS 15 (DN 375): Reinforced-concrete sewer pipe and fittings, gaskets, and gasketed<br />

joints.<br />

35. NPS 18 to NPS 36 (DN 450 to DN 900): Ductile-iron culvert pipe, ductile-iron<br />

standard[ or compact] fittings, gaskets, and gasketed joints.<br />

36. NPS 18 to NPS 36 (DN 450 to DN 900): Corrugated steel pipe and fittings, standard,<br />

special-joint bands, and banded joints.<br />

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37. NPS 18 to NPS 36 (DN 450 to DN 900): Corrugated aluminum pipe and fittings,<br />

standard, special-joint bands, and banded joints.<br />

38. NPS 18 to NPS 36 (DN 450 to DN 900): PVC sewer pipe and fittings, gaskets, and<br />

gasketed joints.<br />

39. NPS 18 to NPS 36 (DN 450 to DN 900): PVC profile gravity sewer pipe and fittings,<br />

gaskets, and gasketed joints.<br />

40. NPS 18 to NPS 36 (DN 450 to DN 900): Fiberglass Type 2, 2 or 4, 4, Class II, III, IV, V<br />

sewer RTRP, Type 1, 1 or 2, 2 RTRF, gaskets, and gasketed joints.<br />

41. NPS 18 to NPS 36 (DN 450 to DN 900): Nonreinforced-concrete sewer pipe and fittings,<br />

gaskets, and gasketed joints.<br />

42. NPS 18 to NPS 36 (DN 450 to DN 900): Reinforced-concrete sewer pipe and fittings,<br />

gaskets, and gasketed joints.<br />

43. NPS 42 to NPS 64 (DN 1050 to DN 1600): Ductile-iron culvert pipe, ductile-iron<br />

standard or compact fittings, gaskets, and gasketed joints.<br />

44. NPS 42 to NPS 64 (DN 1050 to DN 1600): Corrugated steel pipe and fittings, standard,<br />

special-joint bands, and banded joints.<br />

45. NPS 42 to NPS 60 (DN 1050 to DN 1500): Corrugated aluminum pipe and fittings,<br />

standard, special-joint bands, and banded joints.<br />

46. NPS 42 to NPS 60 (DN 1050 to DN 1500): Corrugated PE pipe and fittings, silttight,<br />

soiltight couplings, and coupled joints.<br />

47. NPS 42 to NPS 60 (DN 1050 to DN 1500): Fiberglass Type 2, 2 or 4, 4 Class II, III, IV, V,<br />

sewer RTRP, Type 1, 1 or 2, 2 RTRF, gaskets, and gasketed joints.<br />

48. NPS 42 to NPS 60 (DN 1050 to DN 1500): Reinforced-concrete sewer pipe and fittings,<br />

gaskets, and gasketed joints.<br />

49. NPS 66 to NPS 120 (DN 1650 to DN 3000): Corrugated aluminum pipe and fittings,<br />

standard, special-joint bands, and banded joints.<br />

50. NPS 66 to NPS 144 (DN 1650 to DN 3600): Reinforced-concrete sewer pipe and fittings,<br />

gaskets, and gasketed joints.<br />

D. Force-Main Pressure Piping: Not Applicable<br />

3.3 PIPING INSTALLATION<br />

A. General Locations and Arrangements: Drawing plans and details indicate general location and<br />

arrangement of underground storm drainage piping. Location and arrangement of piping layout<br />

take design considerations into account. Install piping as indicated, to extent practical. Where<br />

specific installation is not indicated, follow piping manufacturer's written instructions.<br />

B. Install piping beginning at low point, true to grades and alignment indicated with unbroken<br />

continuity of invert. Place bell ends of piping facing upstream. Install gaskets, seals, sleeves,<br />

and couplings according to manufacturer's written instructions for use of lubricants, cements,<br />

and other installation requirements.<br />

C. Install manholes for changes in direction unless fittings are indicated. Use fittings for branch<br />

connections unless direct tap into existing sewer is indicated.<br />

D. Install proper size increasers, reducers, and couplings where different sizes or materials of<br />

pipes and fittings are connected. Reducing size of piping in direction of flow is prohibited.<br />

E. Tunneling: Install pipe under streets or other obstructions that cannot be disturbed by tunneling,<br />

jacking, or a combination of both.<br />

F. Install gravity-flow, nonpressure drainage piping according to the following:<br />

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1. Install piping pitched down in direction of flow, at minimum slope of as noted on plans,<br />

unless otherwise indicated.<br />

2. Install piping NPS 6 (DN 150) and larger with restrained joints at tee fittings and at<br />

changes in direction. Use corrosion-resistant rods, pipe or fitting manufacturer's<br />

proprietary restraint system, or cast-in-place concrete supports or anchors.<br />

3. Install piping with 36-inch (915-mm) minimum cover.<br />

4. Install piping below frost line.<br />

5. Install hub-and-spigot, cast-iron soil piping according to CISPI's "Cast Iron Soil Pipe and<br />

Fittings Handbook."<br />

6. Install hubless cast-iron soil piping according to CISPI C310 and CISPI's "Cast Iron Soil<br />

Pipe and Fittings Handbook."<br />

7. Install ductile-iron culvert piping according to ASTM A 716.<br />

8. Install ductile-iron and special fittings according to AWWA C600 or AWWA M41.<br />

9. Install corrugated steel piping according to ASTM A 798/A 798M.<br />

10. Install corrugated aluminum piping according to ASTM B 788/B 788M.<br />

11. Install ABS sewer piping according to ASTM D 2321 and ASTM F 1668.<br />

12. Install PE corrugated sewer piping according to CPPA's "Recommended Installation<br />

Practices for Corrugated Polyethylene Pipe and Fittings."<br />

13. Install PVC cellular-core piping according to ASTM D 2321 and ASTM F 1668.<br />

14. Install PVC sewer piping according to ASTM D 2321 and ASTM F 1668.<br />

15. Install PVC profile gravity sewer piping according to ASTM D 2321 and ASTM F 1668.<br />

16. Install fiberglass sewer piping according to ASTM D 3839 and ASTM F 1668.<br />

17. Install nonreinforced-concrete sewer piping according to ASTM C 1479 and ACPA's<br />

"Concrete Pipe Installation Manual."<br />

18. Install reinforced-concrete sewer piping according to ASTM C 1479 and ACPA's<br />

"Concrete Pipe Installation Manual."<br />

G. Install force-main pressure piping according to the following:<br />

1. Install piping with restrained joints at tee fittings and at horizontal and vertical changes in<br />

direction. Use corrosion-resistant rods, pipe or fitting manufacturer's proprietary restraint<br />

system, or cast-in-place concrete supports or anchors.<br />

2. Install piping with 36-inch (915-mm) minimum cover.<br />

3. Install piping below frost line.<br />

4. Install ductile-iron pressure piping according to AWWA C600 or AWWA M41.<br />

5. Install ductile-iron special fittings according to AWWA C600.<br />

6. Install PVC pressure piping according to AWWA M23 or ASTM D 2774 and<br />

ASTM F 1668.<br />

7. Install PVC water-service piping according to ASTM D 2774 and ASTM F 1668.<br />

H. Install corrosion-protection piping encasement over the following underground metal piping<br />

according to ASTM A 674 or AWWA C105:<br />

1. Hub-and-spigot, cast-iron soil pipe and fittings.<br />

2. Hubless cast-iron soil pipe and fittings.<br />

3. Ductile-iron pipe and fittings.<br />

4. Special pipe fittings.<br />

3.4 PIPE JOINT CONSTRUCTION<br />

A. Basic pipe joint construction is specified in Division 2 Section "Piping, Valves, Gates and<br />

Specialties." Where specific joint construction is not indicated, follow piping manufacturer's<br />

written instructions.<br />

B. Join gravity-flow, nonpressure drainage piping according to the following:<br />

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1. Join hub-and-spigot, cast-iron soil piping with gasket joints according to CISPI's "Cast<br />

Iron Soil Pipe and Fittings Handbook" for compression joints.<br />

2. Join hub-and-spigot, cast-iron soil piping with calked joints according to CISPI's "Cast<br />

Iron Soil Pipe and Fittings Handbook" for lead and oakum calked joints.<br />

3. Join hubless cast-iron soil piping according to CISPI C310 and CISPI's "Cast Iron Soil<br />

Pipe and Fittings Handbook" for hubless-coupling joints.<br />

4. Join ductile-iron culvert piping according to AWWA C600 for push-on joints.<br />

5. Join ductile-iron and special fittings according to AWWA C600 or AWWA M41.<br />

6. Join corrugated steel sewer piping according to ASTM A 798/A 798M.<br />

7. Join corrugated aluminum sewer piping according to ASTM B 788/B 788M.<br />

8. Join ABS sewer piping according to ASTM D 2321 and ASTM D 2751 for elastomericseal<br />

joints.<br />

9. Join corrugated PE piping according to CPPA 100 and the following:<br />

a. Use silttight couplings for Type 2, silttight joints.<br />

b. Use soiltight couplings for Type 1, soiltight joints.<br />

10. Join PVC cellular-core piping according to ASTM D 2321 and ASTM F 891 for solventcement<br />

joints.<br />

11. Join PVC sewer piping according to ASTM D 2321 and ASTM D 3034 for elastomericseal<br />

joints or ASTM D 3034 for elastomeric gasket joints.<br />

12. Join PVC profile gravity sewer piping according to ASTM D 2321 for elastomeric-seal<br />

joints or ASTM F 794 for gasketed joints.<br />

13. Join fiberglass sewer piping according to ASTM D 3839 for elastomeric-seal joints.<br />

14. Join nonreinforced-concrete sewer piping according to ASTM C 14 (ASTM C 14M) and<br />

ACPA's "Concrete Pipe Installation Manual" for rubber-gasket joints.<br />

15. Join reinforced-concrete sewer piping according to ACPA's "Concrete Pipe Installation<br />

Manual" for rubber-gasket joints.<br />

16. Join dissimilar pipe materials with nonpressure-type flexible, or rigid couplings.<br />

C. Join force-main pressure piping according to the following:<br />

1. Join ductile-iron pressure piping according to AWWA C660 or AWWA M41 for push-on<br />

joints.<br />

2. Join ductile-iron special fittings according to AWWA C660 or AWWA M41 for push-on<br />

joints.<br />

3. Join PVC pressure piping according to AWWA M23 for gasketed joints.<br />

4. Join PVC water-service piping according to ASTM D 2855 for solvent-cemented joints.<br />

D. Join dissimilar pipe materials with pressure-type couplings.<br />

3.5 BACKWATER VALVE INSTALLATION<br />

A. Install horizontal-type backwater valves in piping where indicated.<br />

B. Install combination horizontal and manual gate valve type in piping and in manholes where<br />

indicated.<br />

C. Install terminal-type backwater valves on end of piping and in manholes where indicated.<br />

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3.6 CLEANOUT INSTALLATION<br />

A. Install cleanouts and riser extension from sewer pipe to cleanout at grade. Use cast-iron soil<br />

pipe fittings in sewer pipes at branches for cleanouts and cast-iron soil pipe for riser extensions<br />

to cleanouts. Install piping so cleanouts open in direction of flow in sewer pipe.<br />

1. Use light-duty, top-loading classification cleanouts in earth or unpaved foot-traffic areas.<br />

2. Use medium-duty, top-loading classification cleanouts in paved foot-traffic areas.<br />

3. Use heavy-duty, top-loading classification cleanouts in vehicle-traffic service areas.<br />

4. Use extra-heavy-duty, top-loading classification cleanouts in roads areas.<br />

B. Set cleanout frames and covers in earth in cast-in-place concrete block, 18 by 18 by 12 inches<br />

(450 by 450 by 300 mm) deep. Set with tops 1 inch (25 mm) above surrounding earth grade.<br />

C. Set cleanout frames and covers in concrete pavement with tops flush with pavement surface.<br />

3.7 DRAIN INSTALLATION<br />

A. Install type of drains in locations indicated.<br />

1. Use light-duty, top-loading classification drains in earth or unpaved foot-traffic areas.<br />

2. Use medium-duty, top-loading classification drains in paved foot-traffic areas.<br />

3. Use heavy-duty, top-loading classification drains in vehicle-traffic service areas.<br />

4. Use extra-heavy-duty, top-loading classification drains in roads areas.<br />

B. Embed drains in 4-inch (102-mm) minimum depth of concrete around bottom and sides.<br />

C. Fasten grates to drains if indicated.<br />

D. Set drain frames and covers with tops flush with pavement surface.<br />

E. Assemble trench sections with flanged joints.<br />

F. Embed trench sections in 4-inch (102-mm) minimum concrete around bottom and sides.<br />

3.8 MANHOLE INSTALLATION<br />

A. General: Install manholes, complete with appurtenances and accessories indicated.<br />

B. Install precast concrete manhole sections according to ASTM C 891.<br />

C. Construct cast-in-place manholes as indicated.<br />

D. Install PE sheeting on earth where cast-in-place-concrete manholes are to be built.<br />

E. Install FRP manholes according to manufacturer's written instructions.<br />

F. Set tops of frames and covers flush with finished surface of manholes that occur in pavements.<br />

Set tops 3 inches (76 mm) above finished surface elsewhere, unless otherwise indicated.<br />

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3.9 CATCH BASIN INSTALLATION<br />

A. Construct catch basins to sizes and shapes indicated.<br />

B. Set frames and grates to elevations indicated.<br />

3.10 STORMWATER INLET AND OUTLET INSTALLATION<br />

A. Construct inlet head walls, aprons, and sides of reinforced concrete, as indicated.<br />

B. Construct riprap of broken stone, as indicated.<br />

C. Install outlets that spill onto grade, anchored with concrete, where indicated.<br />

D. Install outlets that spill onto grade, with flared end sections that match pipe, where indicated.<br />

E. Construct energy dissipaters at outlets, as indicated.<br />

3.11 CONCRETE PLACEMENT<br />

A. Place cast-in-place concrete according to ACI 318/318R.<br />

3.12 DRAINAGE SYSTEM INSTALLATION<br />

A. Assemble and install components according to manufacturer's written instructions.<br />

B. Install with top surfaces of components, except piping, flush with finished surface.<br />

C. Assemble channel sections to form slope down toward drain outlets. Use sealants, adhesives,<br />

fasteners, and other materials recommended by system manufacturer.<br />

D. Embed channel sections and drainage specialties in 4-inch (102-mm) minimum concrete around<br />

bottom and sides.<br />

E. Fasten grates to channel sections if indicated.<br />

F. Assemble channel sections with flanged or interlocking joints.<br />

G. Embed channel sections in 4-inch (102-mm) minimum concrete around bottom and sides.<br />

3.13 STORMWATER DISPOSAL SYSTEM INSTALLATION<br />

A. Chamber Systems: Excavate trenches of width and depth, and install system and backfill<br />

according to chamber manufacturer's written instructions. Include storage and leaching<br />

chambers, filtering material, and filter mat.<br />

B. Piping Systems: Excavate trenches of width and depth, and install piping system, filter fabric,<br />

and backfill according to piping manufacturer's written instructions.<br />

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3.14 CLOSING ABANDONED STORM DRAINAGE SYSTEMS<br />

A. Abandoned Piping: Close open ends of abandoned underground piping indicated to remain in<br />

place. Include closures strong enough to withstand hydrostatic and earth pressures that may<br />

result after ends of abandoned piping have been closed. Use either procedure below:<br />

1. Close open ends of piping with at least 8-inch- (203-mm-) thick, brick masonry<br />

bulkheads.<br />

2. Close open ends of piping with threaded metal caps, plastic plugs, or other acceptable<br />

methods suitable for size and type of material being closed. Do not use wood plugs.<br />

B. Abandoned Manholes and Structures: Excavate around manholes and structures as required<br />

and use one procedure below:<br />

1. Remove manhole or structure and close open ends of remaining piping.<br />

2. Remove top of manhole or structure down to at least 36 inches (915 mm) below final<br />

grade. Fill to within 12 inches (300 mm) of top with stone, rubble, gravel, or compacted<br />

dirt. Fill to top with concrete.<br />

C. Backfill to grade according to Division 2 Section "Earth Moving."<br />

3.15 PAINTING<br />

A. Clean and prepare concrete manhole surfaces for field painting. Remove loose efflorescence,<br />

chalk, dust, grease, oils, and release agents. Roughen surface as required to remove glaze.<br />

Paint the following concrete surfaces as recommended by paint manufacturer:<br />

1. Cast-in-Place-Concrete Manholes: All exterior, except bottom.<br />

2. Precast Concrete Manholes: All exterior interior.<br />

B. Prepare ferrous frame and cover surfaces according to SSPC-PA 1 and paint according to<br />

SSPC-PA 1 and SSPC-Paint 16. Do not paint surfaces with foundry-applied, corrosion-resistant<br />

coating.<br />

3.16 IDENTIFICATION<br />

A. Materials and their installation are specified in Division 2 Section "Earth Moving." Arrange for<br />

installation of green warning tape directly over piping and at outside edge of underground<br />

structures.<br />

1. Use warning tape or detectable warning tape over ferrous piping.<br />

2. Use detectable warning tape over nonferrous piping and over edges of underground<br />

structures.<br />

3.17 FIELD QUALITY CONTROL<br />

A. Inspect interior of piping to determine whether line displacement or other damage has occurred.<br />

Inspect after approximately 24 inches (610 mm) of backfill is in place, and again at completion<br />

of Project.<br />

1. Submit separate reports for each system inspection.<br />

2. Defects requiring correction include the following:<br />

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a. Alignment: Less than full diameter of inside of pipe is visible between structures.<br />

b. Deflection: Flexible piping with deflection that prevents passage of ball or cylinder<br />

of size not less than 92.5 percent of piping diameter.<br />

c. Crushed, broken, cracked, or otherwise damaged piping.<br />

d. Infiltration: Water leakage into piping.<br />

e. Exfiltration: Water leakage from or around piping.<br />

3. Replace defective piping using new materials, and repeat inspections until defects are<br />

within allowances specified.<br />

4. Reinspect and repeat procedure until results are satisfactory.<br />

B. Test new piping systems, and parts of existing systems that have been altered, extended, or<br />

repaired, for leaks and defects.<br />

1. Do not enclose, cover, or put into service before inspection and approval.<br />

2. Test completed piping systems according to authorities having jurisdiction.<br />

3. Schedule tests and inspections by authorities having jurisdiction with at least 24 hours<br />

advance notice.<br />

4. Submit separate report for each test.<br />

5. Gravity-Flow Storm Drainage Piping: Test according to requirements of authorities<br />

having jurisdiction, UNI-B-6, and the following:<br />

a. Exception: Piping with soiltight joints unless required by authorities having<br />

jurisdiction.<br />

b. Option: Test plastic piping according to ASTM F 1417.<br />

c. Option: Test concrete piping according to ASTM C 924 (ASTM C 924M).<br />

6. Force-Main Storm Drainage Piping: Perform hydrostatic test after thrust blocks,<br />

supports, and anchors have hardened. Test at pressure not less than 1-1/2 times the<br />

maximum system operating pressure, but not less than 150 psig (1035 kPa) .<br />

a. Ductile-Iron Piping: Test according to AWWA C600, "Hydraulic Testing" Section.<br />

b. PVC Piping: Test according to AWWA M23, "Testing and Maintenance" Chapter.<br />

C. Leaks and loss in test pressure constitute defects that must be repaired.<br />

D. Replace leaking piping using new materials, and repeat testing until leakage is within<br />

allowances specified.<br />

3.18 CLEANING<br />

A. Clean interior of piping of dirt and superfluous materials. Flush with potable water.<br />

END OF SECTION 02009<br />

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SECTION 02010 - SUBDRAINAGE<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 Summary of Work Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes subdrainage systems for the following:<br />

1. Foundations.<br />

2. Underslab areas.<br />

3. Plaza decks.<br />

4. Retaining walls.<br />

5. Landscaped areas.<br />

1.3 DEFINITIONS<br />

A. ABS: Acrylonitrile-butadiene-styrene plastic.<br />

B. HDPE: High-density polyethylene plastic.<br />

C. PE: Polyethylene plastic.<br />

D. PP: Polypropylene plastic.<br />

E. PS: Polystyrene plastic.<br />

F. PVC: Polyvinyl chloride plastic.<br />

G. Subdrainage: Drainage system that collects and removes subsurface or seepage water.<br />

1.4 SUBMITTALS<br />

A. Product Data: For the following:<br />

1. Perforated-wall pipe and fittings.<br />

2. Solid-wall pipe and fittings.<br />

3. Drainage conduits.<br />

4. Drainage panels.<br />

5. Geotextile filter fabrics.<br />

B. Approval of waterproofing manufacturer's service agent for use of drainage panels against and<br />

for waterproofing membrane protection.<br />

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PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. In other Part 2 articles where titles below introduce lists, the following requirements apply to<br />

product selection:<br />

1. Available Manufacturers: Subject to compliance with requirements, manufacturers<br />

offering products that may be incorporated into the Work include, but are not limited to,<br />

manufacturers specified.<br />

2. Manufacturers: Subject to compliance with requirements, provide products by one of the<br />

manufacturers specified.<br />

2.2 PIPING MATERIALS<br />

A. Refer to the "Piping Applications" Article in Part 3 for applications of pipe, tube, fitting, and<br />

joining materials.<br />

2.3 PERFORATED-WALL PIPES AND FITTINGS<br />

A. Perforated PE Pipe and Fittings:<br />

1. NPS 6 (DN 150) and Smaller: ASTM F 405 or AASHTO M 252, Type CP; corrugated, for<br />

coupled joints.<br />

2. NPS 8 (DN 200) and Larger: ASTM F 667; AASHTO M 252, Type CP; or<br />

AASHTO M 294, Type CP; corrugated; for coupled joints.<br />

3. Couplings: Manufacturer's standard, band type.<br />

B. Perforated PVC Sewer Pipe and Fittings: ASTM D 2729, bell-and-spigot ends, for loose joints.<br />

C. Perforated Clay Pipe and Fittings: ASTM C 700, Standard- and Extra-Strength classes,<br />

unglazed, socket-and-spigot ends, for gasketed joints.<br />

1. Gaskets: ASTM C 425, rubber.<br />

D. Perforated Concrete Pipe and Fittings: ASTM C 444 (ASTM C 444M), Type 1, and applicable<br />

requirements in ASTM C 14 (ASTM C 14M), Class 2, socket-and-spigot ends for gasketed<br />

joints.<br />

1. Gaskets: ASTM C 443 (ASTM C 443M), rubber.<br />

2.4 SOLID-WALL PIPES AND FITTINGS<br />

A. ABS Sewer Pipe and Fittings: ASTM D 2751.<br />

1. Solvent Cement: ASTM D 2235.<br />

2. Gaskets: ASTM F 477, elastomeric seal.<br />

B. Cast-Iron Soil Pipe and Fittings: ASTM A 74, Service and Extra-Heavy classes, hub-and-spigot<br />

ends, gray, for gasketed joints.<br />

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1. Gaskets: ASTM C 564, rubber, of thickness matching class of pipe.<br />

C. PE Drainage Tubing and Fittings: AASHTO M 252, Type S, corrugated, with smooth waterway,<br />

for coupled joints.<br />

1. Couplings: AASHTO M 252, corrugated, band type, matching tubing and fittings.<br />

D. PE Pipe and Fittings: AASHTO M 294, Type S, corrugated, with smooth waterway, for coupled<br />

joints.<br />

1. Couplings: AASHTO M 294, corrugated, band type, matching tubing and fittings.<br />

E. PVC Sewer Pipe and Fittings: ASTM D 3034, SDR 35, bell-and-spigot ends, for gasketed<br />

joints.<br />

1. Gaskets: ASTM F 477, elastomeric seal.<br />

2.5 SPECIAL PIPE COUPLINGS<br />

A. Comply with ASTM C 1173, elastomeric, sleeve-type, reducing or transition coupling, for joining<br />

underground nonpressure piping. Include ends of same sizes as piping to be joined and<br />

corrosion-resistant metal tension band and tightening mechanism on each end.<br />

1. Sleeve Materials:<br />

a. For Concrete Pipes: ASTM C 443 (ASTM C 443M), rubber.<br />

b. For Cast-Iron Soil Pipes: ASTM C 564, rubber.<br />

c. For Plastic Pipes: ASTM F 477, elastomeric seal or ASTM D 5926, PVC.<br />

d. For Dissimilar Pipes: ASTM D 5926, PVC or other material compatible with pipe<br />

materials being joined.<br />

2. Unshielded Flexible Couplings: Elastomeric sleeve with stainless-steel shear ring and<br />

corrosion-resistant metal tension band and tightening mechanism on each end.<br />

3. Shielded Flexible Couplings: ASTM C 1460, elastomeric or rubber sleeve with full-length,<br />

corrosion-resistant outer shield and corrosion-resistant metal tension band and tightening<br />

mechanism on each end.<br />

2.6 CLEANOUTS<br />

A. Cast-Iron Cleanouts: ASME A112.36.2M; with round-flanged, cast-iron housing; and secured,<br />

scoriated, Medium-Duty Loading class, cast-iron cover. Include cast-iron ferrule and<br />

countersunk, brass cleanout plug.<br />

B. Copper-Alloy Cleanouts: ASME A112.36.2M; with round-flanged, cast-iron housing with<br />

clamping device; and scoriated, Medium-Duty Loading class, copper-alloy cover. Include<br />

countersunk, brass cleanout plug.<br />

C. PVC Cleanouts: ASTM D 3034, PVC cleanout threaded plug and threaded pipe hub.<br />

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2.7 DRAINAGE CONDUITS<br />

A. Molded-Sheet Drainage Conduits: Prefabricated geocomposite with cuspated, molded-plastic<br />

drainage core wrapped in geotextile filter fabric.<br />

1. Nominal Size: 12 inches (305 mm) high by approximately 1 inch (25 mm) thick.<br />

a. Minimum In-Plane Flow: 30 gpm (114 L/min.) at hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

2. Nominal Size: 18 inches (457 mm) high by approximately 1 inch (25 mm) thick.<br />

a. Minimum In-Plane Flow: 45 gpm (170 L/min.) at hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

3. Filter Fabric: PP geotextile.<br />

4. Fittings: HDPE with combination NPS 4 and NPS 6 (DN 100 and DN 150) outlet<br />

connection.<br />

B. Multipipe Drainage Conduits: Prefabricated geocomposite with interconnected, corrugated,<br />

perforated-pipe core molded from HDPE complying with ASTM D 1248 and wrapped in<br />

geotextile filter fabric.<br />

1. Nominal Size: 6 inches (152 mm) high by approximately 1-1/4 inches (31 mm) thick.<br />

a. Minimum In-Plane Flow: 15 gpm (57 L/min.) at hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

2. Nominal Size: 12 inches (305 mm) high by approximately 1-1/4 inches (31 mm) thick.<br />

a. Minimum In-Plane Flow: 30 gpm (114 L/min.) at hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

3. Nominal Size: 18 inches (457 mm) high by approximately 1-1/4 inches (31 mm) thick.<br />

a. Minimum In-Plane Flow: 45 gpm (170 L/min.) at hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

4. Filter Fabric: Nonwoven, needle-punched geotextile.<br />

5. Fittings: HDPE with combination NPS 4 and NPS 6 (DN 100 and DN 150) outlet<br />

connection.<br />

6. Couplings: HDPE.<br />

C. Single-Pipe Drainage Conduits: Prefabricated geocomposite with perforated corrugated core<br />

molded from HDPE complying with ASTM D 3350 and wrapped in geotextile filter fabric.<br />

1. Nominal Size: 12 inches (305 mm) high by approximately 1 inch (25 mm) thick.<br />

a. Minimum In-Plane Flow: 30 gpm (114 L/min.) at hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

2. Nominal Size: 18 inches (457 mm) high by approximately 1 inch (25 mm) thick.<br />

a. Minimum In-Plane Flow: 45 gpm (170 L/min.) at hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

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3. Filter Fabric: Nonwoven, PP geotextile.<br />

4. Fittings: HDPE with combination NPS 4 and NPS 6 (DN 100 and DN 150) outlet<br />

connection.<br />

5. Couplings: Corrugated HDPE band.<br />

D. Mesh Fabric Drainage Conduits: Prefabricated geocomposite with plastic-filament drainage<br />

core wrapped in geotextile filter fabric. Include fittings for bends and connection to drainage<br />

piping.<br />

1. Nominal Size: 6 inches (2-mm) high by approximately 0.9 inch (23 mm) thick.<br />

a. Minimum In-Plane Flow: 2.4 gpm (9.1 L/min.) at hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

2. Filter Fabric: Nonwoven geotextile made of PP or polyester fibers or combination of both.<br />

Flow rates range from 120 to 200 gpm/sq. ft. (81 to 136 L/s per sq. m) when tested<br />

according to ASTM D 4491.<br />

E. Ring Fabric Drainage Conduits: Drainage conduit with HDPE-rings-in-grid-pattern drainage<br />

core, for field-applied geotextile filter fabric. Include fittings for bends and connection to<br />

drainage piping.<br />

1. Nominal Size: 0.5 m high by 1 inch (25 mm) thick.<br />

a. Minimum In-Plane Flow: 82 gpm (310 L/min.) at hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

2. Nominal Size: 1 m high by 1 inch (25 mm) thick.<br />

a. Minimum In-Plane Flow: 164 gpm (621 L/minat hydraulic gradient of 1.0 when<br />

tested according to ASTM D 4716.<br />

3. Filter Fabric: Specified in Part 2 "Geotextile Filter Fabrics" Article.<br />

2.8 DRAINAGE PANELS<br />

A. Molded-Sheet Drainage Panels: Prefabricated geocomposite, 36 to 60 inches (915 to 1525<br />

mm) wide with drainage core faced with geotextile filter fabric.<br />

1. Drainage Core: Three-dimensional, nonbiodegradable, molded PP or PS.<br />

a. Minimum Compressive Strength 18,000 lbf/sq. ft. (862 kPa) when tested according<br />

to ASTM D 1621.<br />

b. Minimum In-Plane Flow Rate: 7 gpm/ft. (87 L/min. per m) of unit width at hydraulic<br />

gradient of 1.0 and compressive stress of 25 psig (172 kPa) when tested according<br />

to ASTM D 4716.<br />

2. Filter Fabric: Nonwoven needle-punched geotextile, manufactured for subsurface<br />

drainage, made from polyolefins or polyesters; with elongation greater than 50 percent;<br />

complying with the following properties determined according to AASHTO M 288:<br />

a. Survivability: Class 2.<br />

b. Apparent Opening Size: No. 60 (0.25-mm) sieve, maximum.<br />

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c. Permittivity: 0.2 per second, minimum.<br />

3. Filter Fabric: Woven geotextile fabric, manufactured for subsurface drainage, made from<br />

polyolefins or polyesters; with elongation less than 50 percent; complying with the<br />

following properties determined according to AASHTO M 288:<br />

a. Survivability: Class 2.<br />

b. Apparent Opening Size: No. 60 (0.25-mm) sieve, maximum.<br />

c. Permittivity 0.2 per second, minimum.<br />

4. Film Backing: Polymeric film bonded to drainage core surface.<br />

B. Mesh Fabric Drainage Panels: Prefabricated geocomposite with drainage core faced with<br />

geotextile filter fabric.<br />

1. Drainage Core: Open-construction, resilient, approximately 0.4-inch- (10.2-mm-) thick,<br />

plastic-filament mesh.<br />

a. Minimum In-Plane Flow Rate: 2.4 gpm/ft. (30 L/min. per m) of unit width at<br />

hydraulic gradient of 1.0 and normal pressure of 25 psig (172 kPa) when tested<br />

according to ASTM D 4716.<br />

2. Filter Fabric: Nonwoven geotextile of PP or polyester fibers or combination of both. Flow<br />

rates range from 120 to 200 gpm/sq. ft. (81 to 136 L/s per sq. m) when tested according<br />

to ASTM D 4491.<br />

C. Net Fabric Drainage Panels: Prefabricated geocomposite with drainage core faced with<br />

geotextile filter fabric.<br />

1. Drainage Core: 3-dimensional, PE nonwoven-strand geonet, approximately 0.25-inch-<br />

(6-mm-) thick.<br />

a. Minimum In-Plane Flow Rate: 5 gpm/ft. (62 L/min. per m) of unit width at hydraulic<br />

gradient of 1.0 and normal pressure of 25 psig (172 kPa) when tested according to<br />

ASTM D 4716.<br />

2. Filter Fabric: Nonwoven geotextile of PP or polyester fibers or combination of both. Flow<br />

rates range from 120 to 200 gpm/sq. ft. (81 to 136 L/s per sq. m) when tested according<br />

to ASTM D 4491.<br />

D. Ring Fabric Drainage Panels: Drainage-core panel for field application of geotextile filter fabric.<br />

1. Drainage Core: 3-dimensional, HDPE rings in grid pattern, approximately 0.1 inch (25<br />

mm) thick.<br />

a. Minimum In-Plane Flow Rate: 50 gpm/ft. (625 L/min. per m) of unit width at<br />

hydraulic gradient of 1.0 and normal pressure of 25 psig (172 kPa) when tested<br />

according to ASTM D 4716.<br />

E. Fabric-Covered Insulated Drainage Panels: Extruded PS board insulation complying with<br />

ASTM C 578; fabricated with shiplap edges and with one side having grooved drainage<br />

channels faced with geotextile filter fabric.<br />

1. Type IV, 1.6-lb/cu. ft. (26-kg/cu. m) minimum density and 25-psig (172-kPa) minimum<br />

compressive strength.<br />

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2. Type VI, 1.8-lb/cu. ft. (29-kg/cu. m) minimum density and 40-psig (276-kPa) minimum<br />

compressive strength.<br />

3. Minimum In-Plane Flow Rate: 9 gpm/ft. (112 L/min. per m) of unit width when tested<br />

according to ASTM D 4716.<br />

4. Filter Fabric: Nonwoven geotextile of PP or polyester fibers or combination of both. Flow<br />

rates range from 120 to 200 gpm/sq. ft. (81 to 136 L/s per sq. m) when tested according<br />

to ASTM D 4491.<br />

F. Noncovered Insulated Drainage Panels: Extruded PS board insulation complying with<br />

ASTM C 578; fabricated with rabbeted edges and with one side having ribbed drainage<br />

channels.<br />

1. Type VI, 1.8-lb/cu. ft. (29-kg/cu. m) minimum density and 40-psig (276-kPa) minimum<br />

compressive strength.<br />

2. Type VII, 2.2-lb/cu. ft. (35-kg/cu. m) minimum density and 60-psig (414-kPa) minimum<br />

compressive strength.<br />

3. Minimum In-Plane Flow Rate: 9 gpm/ft. (112 L/min. per m) of unit width when tested<br />

according to ASTM D 4716.<br />

G. Expanded PS Insulated Drainage Panels: PS bead board insulation; panels are 4 inches (102<br />

mm) thick by 48 inches (1220 mm) wide and faced with geotextile filter fabric.<br />

1. Density: 2 lb/cu. ft. (32 kg/cu. m).<br />

2. Compressive Strength: 800 lbf/sq. ft. (38 kPa).<br />

3. Minimum In-Plane Flow Rate: 3 gpm/ft. (37 L/min. per m) of unit width when tested<br />

according to ASTM D 4716.<br />

4. Filter Fabric: Nonwoven geotextile of PP or polyester fibers or combination of both. Flow<br />

rates range from 120 to 200 gpm/sq. ft. (81 to 136 L/s per sq. m) when tested according<br />

to ASTM D 4491.<br />

2.9 SOIL MATERIALS<br />

A. Backfill, drainage course, impervious fill, and satisfactory soil materials are specified in<br />

Division 2 Section "Earth Moving."<br />

2.10 ROOFING FELTS<br />

A. ASTM D 226, Type I, asphalt -saturated roofing felt.<br />

2.11 GEOTEXTILE FILTER FABRICS<br />

A. Description: Fabric of PP or polyester fibers or combination of both, with flow rate range from<br />

110 to 330 gpm/sq. ft. (4480 to 13 440 L/min. per sq. m) when tested according to<br />

ASTM D 4491.<br />

1. Structure Type: Nonwoven, needle-punched continuous filament or woven, monofilament<br />

or multifilament.<br />

2. Style(s): Flat sock.<br />

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PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine surfaces and areas for suitable conditions where subdrainage systems are to be<br />

installed.<br />

B. If subdrainage is required for landscaping, locate and mark existing utilities, underground<br />

structures, and aboveground obstructions before beginning installation and avoid disruption and<br />

damage of services.<br />

C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 EARTHWORK<br />

A. Excavating, trenching, and backfilling are specified in Division 2 Section "Earth Moving."<br />

3.3 PIPING APPLICATIONS<br />

A. Underground Subdrainage Piping:<br />

1. Perforated PE pipe and fittings, couplings, and coupled joints.<br />

2. Perforated PVC sewer pipe and fittings for loose, bell-and-spigot joints.<br />

3. Perforated clay pipe and fittings, Extra-Strength class; gaskets; and gasketed joints.<br />

B. Underslab Subdrainage Piping:<br />

1. Perforated PE pipe and fittings, couplings, and coupled joints.<br />

2. Perforated PVC sewer pipe and fittings and loose, bell-and-spigot joints.<br />

3. Perforated clay pipe and fittings, Extra-Strength class; gaskets; and gasketed joints.<br />

4. Perforated concrete pipe and fittings, gaskets, and gasketed joints.<br />

C. Header Piping:<br />

1. ABS pipe and fittings solvent-cemented joints.<br />

2. Cast-iron soil pipe and fittings, Extra-Heavy class; gaskets; and gasketed joints.<br />

3. PE drainage tubing and fittings, couplings, and coupled joints.<br />

4. PVC sewer pipe and fittings, couplings, and coupled joints.<br />

3.4 CLEANOUT APPLICATIONS<br />

A. In Underground Subdrainage Piping:<br />

1. At Grade in Earth: Cast-iron cleanouts.<br />

2. At Grade in Paved Areas: Cast-iron cleanouts.<br />

B. In Underslab Subdrainage Piping:<br />

1. In Equipment Rooms and Unfinished Areas: Cast-iron cleanouts.<br />

2. In Finished Areas: Copper-alloy cleanouts.<br />

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3.5 LANDSCAPING DRAINAGE INSTALLATION<br />

A. Provide trench width to allow installation of drainage conduit. Grade bottom of trench<br />

excavations to required slope, and compact to firm, solid bed for drainage system.<br />

B. Lay flat-style geotextile filter fabric in trench and overlap trench sides.<br />

C. Place supporting layer of drainage course over compacted subgrade and geotextile filter fabric,<br />

to compacted depth of not less than 4 inches (100 mm).<br />

D. Install drainage conduits as indicated in Part 3 "Piping Installation" Article for landscaping<br />

subdrainage with horizontal distance of at least 6 inches (150 mm) between conduit and trench<br />

walls. Wrap drainage conduits without integral geotextile filter fabric with flat-style geotextile<br />

filter fabric before installation. Connect fabric sections with adhesive or tape.<br />

E. Add drainage course to top of drainage conduits.<br />

F. After satisfactory testing, cover drainage conduit to within 12 inches (300 mm) of finish grade.<br />

G. Install drainage course and wrap top of drainage course with flat-style geotextile filter fabric.<br />

H. Place layer of roofing felt over top of drainage course, overlapping edges at least 4 inches (100<br />

mm).<br />

I. Fill to Grade: Place satisfactory soil fill material over drainage course. Place material in loosedepth<br />

layers not exceeding 6 inches (150 mm). Thoroughly compact each layer. Fill to finish<br />

grade.<br />

3.6 PIPING INSTALLATION<br />

A. Install piping beginning at low points of system, true to grades and alignment indicated, with<br />

unbroken continuity of invert. Bed piping with full bearing in filtering material. Install gaskets,<br />

seals, sleeves, and couplings according to manufacturer's written instructions and other<br />

requirements indicated.<br />

1. Foundation Subdrainage: Install piping pitched down in direction of flow, at a minimum<br />

slope of 0.5 percent and with a minimum cover of 36 inches (915 mm), unless otherwise<br />

indicated.<br />

2. Underslab Subdrainage: Install piping pitched down in direction of flow, at a minimum<br />

slope of 0.5 percent.<br />

3. Plaza Deck Subdrainage: Install piping pitched down in direction of flow, at a minimum<br />

slope of 1.0 percent.<br />

4. Retaining-Wall Subdrainage: When water discharges at end of wall into stormwater<br />

piping system, install piping pitched down in direction of flow, at a minimum slope of 0.5<br />

percent and with a minimum cover of 36 inches (915 mm), unless otherwise indicated.<br />

However, when water discharges through wall weep holes, pipe may be installed with a<br />

minimum slope of zero percent.<br />

5. Landscaping Subdrainage: Install piping pitched down in direction of flow, at a minimum<br />

slope of 0.5 percent and with a minimum cover of 36 inches (915 mm), unless otherwise<br />

indicated.<br />

6. Lay perforated pipe with perforations down.<br />

7. Excavate recesses in trench bottom for bell ends of pipe. Lay pipe with bells facing<br />

upslope and with spigot end entered fully into adjacent bell.<br />

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B. Use increasers, reducers, and couplings made for different sizes or materials of pipes and<br />

fittings being connected. Reduction of pipe size in direction of flow is prohibited.<br />

C. Install ABS piping according to ASTM D 2321.<br />

D. Install PE piping according to ASTM D 2321.<br />

E. Install PVC piping according to ASTM D 2321.<br />

F. Install clay piping according to ASTM C 12 and NCPI's "Clay Pipe Engineering Manual."<br />

G. Install concrete piping according to ACPA's "Concrete Pipe Handbook."<br />

3.7 PIPE JOINT CONSTRUCTION<br />

A. Cast-Iron Soil Pipe and Fittings: Hub and spigot, with rubber compression gaskets according to<br />

CISPI's "Cast Iron Soil Pipe and Fittings Handbook." Use gaskets that match class of pipe and<br />

fittings.<br />

B. Join ABS pipe and fittings according to ASTM D 2751.<br />

C. Join PE pipe, tubing, and fittings with couplings for soil-tight joints according to AASHTO's<br />

"Standard <strong>Specification</strong>s for Highway Bridges," Division II, Section 26.4.2.4, "Joint Properties."<br />

D. Join perforated, PE pipe and fittings with couplings for soil-tight joints according to AASHTO's<br />

"Standard <strong>Specification</strong>s for Highway Bridges," Division II, Section 26.4.2.4, "Joint Properties";<br />

or according to ASTM D 2321.<br />

E. Join PVC pipe and fittings according to ASTM D 3034 with elastomeric seal gaskets according<br />

to ASTM D 2321.<br />

F. Join perforated PVC pipe and fittings according to ASTM D 2729, with loose bell-and-spigot<br />

joints.<br />

G. Join perforated clay pipe and fittings with gaskets according to ASTM C 425.<br />

H. Join perforated concrete pipe and fittings with gaskets according to ASTM C 443<br />

(ASTM C 443M).<br />

I. Special Pipe Couplings: Join piping made of different materials and dimensions with special<br />

couplings made for this application. Use couplings that are compatible with and fit materials<br />

and dimensions of both pipes.<br />

3.8 CLEANOUT INSTALLATION<br />

A. Cleanouts for Landscaping Subdrainage:<br />

1. Install cleanouts from piping to grade. Locate cleanouts at beginning of piping run and at<br />

changes in direction. Install fittings so cleanouts open in direction of flow in piping.<br />

2. In vehicular-traffic areas, use NPS 4 (DN 100) cast-iron soil pipe and fittings for piping<br />

branch fittings and riser extensions to cleanout. Set cleanout frames and covers in a<br />

cast-in-place concrete anchor, 18 by 18 by 12 inches (450 by 450 by 300 mm) in depth.<br />

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Set top of cleanout flush with grade. Cast-iron pipe may also be used for cleanouts in<br />

nonvehicular-traffic areas.<br />

3. In nonvehicular-traffic areas, use NPS 4 (DN 100) PVC pipe and fittings for piping branch<br />

fittings and riser extensions to cleanout. Set cleanout frames and covers in a cast-inplace<br />

concrete anchor, 12 by 12 by 4 inches (300 by 300 by 100 mm) in depth. Set top<br />

of cleanout plug 1 inch (25 mm) above grade.<br />

B. Cleanouts for Underslab Subdrainage:<br />

1. Install cleanouts and riser extensions from piping to top of slab. Locate cleanouts at<br />

beginning of piping run and at changes in direction. Install fittings so cleanouts open in<br />

direction of flow in piping.<br />

2. Use NPS 4 (DN 100) cast-iron soil pipe and fittings for piping branch fittings and riser<br />

extensions to cleanout flush with top of slab.<br />

3.9 CONNECTIONS<br />

A. Drawings indicate general arrangement of piping, fittings, and specialties.<br />

B. Connect low elevations of subdrainage system to building's solid-wall-piping storm drainage<br />

system.<br />

C. Where required, connect low elevations of foundation and underslab subdrainage to stormwater<br />

sump pumps.<br />

3.10 IDENTIFICATION<br />

A. Materials and their installation are specified in Division 2 Section "Earth Moving." Arrange for<br />

installation of green warning tapes directly over piping.<br />

1. Install PE warning tape or detectable warning tape over ferrous piping.<br />

2. Install detectable warning tape over nonferrous piping and over edges of underground<br />

structures.<br />

3.11 FIELD QUALITY CONTROL<br />

A. Testing: After installing drainage course to top of piping, test drain piping with water to ensure<br />

free flow before backfilling. Remove obstructions, replace damaged components, and repeat<br />

test until results are satisfactory.<br />

3.12 CLEANING<br />

A. Clear interior of installed piping and structures of dirt and other superfluous material as work<br />

progresses. Maintain swab or drag in piping and pull past each joint as it is completed. Place<br />

plugs in ends of uncompleted pipe at end of each day or when work stops.<br />

END OF SECTION 02010<br />

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SUBDRAINAGE<br />

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SECTION 02050 – SELECTIVE DEMOLITION<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section includes requirements for demolition work.<br />

1. Verify existing utilities to be removed as well as site features to be demolished with<br />

Architect.<br />

B. Demolition includes, but is not limited to, the removal of the following items within the demolition<br />

limit lines:<br />

1. Bearing and non-bearing masonry and metal framed walls.<br />

2. Floor finishes.<br />

3. Ceilings systems.<br />

4. Cabinets.<br />

5. Other interior finishes.<br />

6. Interior doors and windows.<br />

C. Related Sections<br />

1. Division 15: Mechanical and plumbing systems and equipment as indicated on drawings,<br />

including but not limited to fixtures and plumbing in toilet rooms and break room,<br />

abandoned waste/vent lines, abandoned ductwork and underslab ductwork.<br />

2. Division 16: Lighting and electrical systems as indicated on the drawings. Existing light<br />

fixtures may be used for temporary lighting.<br />

D. Drawings and general provisions of contract, including general and supplementary conditions<br />

apply to work in this section.<br />

1.2 SUBMITTALS<br />

A. Schedule: Submit proposed methods and operations of demolition to review prior to start of work.<br />

Include in schedule coordination for shut-off, capping, and continuation of utility services as<br />

required.<br />

B. Explosives: The use of explosives is not permitted without approval from the owner and local<br />

authorities having jurisdiction. Contractor is responsible to obtain all required permits at<br />

contractor’s expense.<br />

C. Traffic: Conduct demolition operations and removal of debris to ensure minimum interference<br />

with roads, streets, walks, and other adjacent occupied or used facilities.<br />

1. Do not close or obstruct streets, walks or other occupied or used facilities without<br />

permission from authorities having jurisdiction. Provide alternate routes around closed or<br />

obstructed traffic ways if required by governing regulation.<br />

D. Protections: Ensure safe passage of persons around area of demolition. Conduct operations to<br />

prevent injury to adjacent buildings, structures, other facilities, and persons.<br />

1. Erect temporary covered passageways as required by authorities having jurisdiction.<br />

2. Provide interior and exterior shoring, bracing, or support to prevent movement,<br />

settlement or collapse of structures to be demolished and adjacent facilities to remain.<br />

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DEMOLITION 02050 - 1


E. Damage: Promptly repair damage caused to adjacent facilities by demolition operations.<br />

1. Do not interrupt existing utilities serving occupied or used facilities, except when<br />

authorized in writing by authorities having jurisdiction. Provide temporary services during<br />

interruptions to existing utilities, as acceptable to governing authorities.<br />

F. Hazardous Materials Removal:<br />

1. When hazardous materials are encountered, notify the General Contractor immediately.<br />

PART 2 - PRODUCTS<br />

Not used.<br />

PART 3 - EXECUTION<br />

3.1 GENERAL<br />

A. Demolition<br />

1. Pollution Controls: Use water sprinkling, temporary enclosures, and other suitable<br />

methods to limit dust and dirt rising and scattering in air to lowest practical level. Comply<br />

with governing regulations pertaining to environmental protection.<br />

a. Do not use water when it may create hazardous or objectionable conditions<br />

such as ice, flooding, and pollution.<br />

b. Clean adjacent structures and improvements of dust, dirt, and debris caused by<br />

demolition operations, as directed by Architect or governing authorities. Return<br />

adjacent areas to condition existing prior to start of work.<br />

B. Coordination with New <strong>Construction</strong>: Coordinate all demolition work with the new work so that<br />

products, materials and systems are removed in a timely fashion to accommodate the installation<br />

of new products, materials and systems.<br />

C. Cutting Concrete: Saw cut concrete slabs with approved saws at lines and levels indicated on<br />

drawings.<br />

D. Capping and Abandonment: Cap all abandoned lines and conduits and drains in accordance with<br />

requirements of Utility Companies having jurisdiction. Remove abandoned lines, unless<br />

otherwise noted.<br />

E. Permits: Contractor is required to obtain a Demolition Permit and Utility Disconnection Permits<br />

from the City and utility companies.<br />

1. Record on Record Document location and extent of all capped and abandoned lines<br />

below grade.<br />

3.2 DISPOSAL OF DEMOLISHED MATERIALS<br />

A. General: remove from site debris, rubbish, and other materials resulting from demolition<br />

operations and dispose in a legal manner.<br />

3.3 BACKFILL<br />

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A. Excavated areas associated with the removal of all substructures should be backfilled with a wellgraded<br />

granular material having a maximum size of 2 inches and not more than 15 percent<br />

passing a #200 sieve. All earth materials placed in excavated areas should be placed in<br />

maximum eight inch loose lifts and densified to an in-place unit weight equal to 95% of the<br />

Maximum Laboratory Density as determined by ASTM D 1557-78.<br />

1. Refer to Division 2 Section “Earth Moving” for placement and compaction requirements.<br />

END OF SECTION 02050<br />

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DEMOLITION 02050 - 3


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DEMOLITION 02050 - 4


SECTION 02270 EROSION CONTROL<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section covers the work required for erosion control during construction. Any local or<br />

State Agency requirements will be considered part of these specifications.<br />

B. Obtain the National Pollution Discharge Elimination System (NPDES) Permit for stormwater<br />

discharge associated with construction activity.<br />

C. Obtain a UPDES Storm Water General Permit for <strong>Construction</strong> Activities (Permit<br />

#UTR100000) or an alternate individual permit. Applications are available online at<br />

http://www.waterquality.utah.gov/updes/stormwater.htm.<br />

PART 2 - PRODUCTS<br />

2.1 SILT FENCE<br />

A. Silt fence shall be a woven fabric that meets the following criteria:<br />

2.2 STRAW BALES<br />

Property Unit Test Method Values<br />

Grab Strength lbs ASTMD-4632 90 min<br />

Grab Elongation % ASTMD-4632 40 max<br />

Water Flow Rate gal/min/ft 2 ASTMD-4491 15 min<br />

Ultraviolet Stability% ASTMD-4355 70% min<br />

A. Straw Bales shall be clean free of dirt, hay, grass or weeds. They shall be bound with twine<br />

or wire. Bales when placed shall be dry and capable of passing water<br />

B. Stakes shall be 2" x 2" x 4 feet, hardwood or 4 feet, #4 rebar<br />

PART 3 - EXECUTION<br />

A. Silt fence and/or Bales shall be placed in accordance with plans and details. The placement<br />

of silt fence and/or bales shall consider drainage paths and intercept drainage prior to leaving<br />

the site or entering a storm sewer system. Removal of silt and replacement of silt fence<br />

and/or bales shall be on going through the duration of the project to maintain an effective silt<br />

removing barrier.<br />

B. Sediment Basin and/or sinks shall be constructed to dimensions shown on the plans. The<br />

basins and/or sinks shall be cleaned as required to maintain specified size and depth.<br />

C. All temporary grading of drainage channels, slopes or fills shall be in accordance with Section<br />

02003 Earth Moving.<br />

END OF SECTION 02270<br />

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SECTION 02608 –SANITARY SEWERAGE PIPING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 Summary of Work, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes gravity-flow, nonpressure sanitary sewerage outside the building, with the<br />

following components:<br />

1. Special fittings for expansion and deflection.<br />

2. Cleanouts.<br />

3. Drains.<br />

4. Precast concrete manholes.<br />

5. Cast in place manhole bases over existing pipes.<br />

6. Sewerage Pipes.<br />

1.3 DEFINITIONS<br />

A. PVC: Polyvinyl chloride plastic.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. Gravity-Flow, Nonpressure, Sewer-Piping Pressure Rating: 10-foot head of water. Pipe joints<br />

shall be at least water tight under specified head, unless otherwise indicated.<br />

1.5 SUBMITTALS<br />

A. Product Data: For the following:<br />

1. Special pipe fittings.<br />

2. Cleanout materials.<br />

3. Pipes.<br />

B. Shop Drawings: For the following:<br />

1. Manholes: Include plans, elevations, sections, details, and frames and covers. Include<br />

design calculations, and concrete design-mix report for cast-in-place manholes.<br />

C. Coordination Drawings: Show pipe sizes, locations, and elevations. Show other piping in same<br />

trench and clearances from storm drainage system piping. Indicate interface and spatial<br />

relationship between manholes, piping, and proximate structures.<br />

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D. Profile Drawings: Show system piping in elevation. Draw profiles at horizontal scale of not less<br />

than 1 inch equals 50 feet and vertical scale of not less than 1 inch equals 5 feet. Indicate<br />

manholes and piping. Show types, sizes, materials, and elevations of other utilities crossing<br />

system piping.<br />

E. Field quality-control test reports.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Do not store plastic pipe and fittings in direct sunlight.<br />

B. Protect pipe, pipe fittings, and seals from dirt and damage.<br />

C. Handle manholes according to manufacturer's written rigging instructions.<br />

1.7 PROJECT CONDITIONS<br />

A. Interruption of Existing Sanitary Sewerage Service: Do not interrupt service to facilities<br />

occupied by Owner or others unless permitted under the following conditions and then only after<br />

arranging to provide temporary service according to requirements indicated:<br />

1. Notify Architect, <strong>Construction</strong> Manager and Owner no fewer than two days in advance of<br />

proposed interruption of service. Coordinate interruptions during weekly meetings and at<br />

pre-construction meeting.<br />

2. Do not proceed with interruption of service without Architect's, <strong>Construction</strong> Manager's,<br />

and Owner's written permission.<br />

3. If shutdown will affect city streets, other city utilities, or city sewer line, do not proceed<br />

without approval from city.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. In other Part 2 articles where titles below introduce lists, the following requirements apply to<br />

product selection:<br />

1. Available Manufacturers: Subject to compliance with requirements, manufacturers<br />

offering products that may be incorporated into the Work include local pre-cast<br />

manufacturers but are subject to approval of the engineer and architect.<br />

2.2 PIPING MATERIALS<br />

A. Refer to Part 3 "Piping Applications" Article for applications of pipe, fitting, and joining materials.<br />

2.3 HUB-AND-SPIGOT, CAST-IRON SOIL PIPE AND FITTINGS<br />

A. Pipe and Fittings: ASTM A 74, Service class.<br />

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B. Gaskets: ASTM C 564, rubber.<br />

C. Calking Materials: ASTM B 29, pure lead and oakum or hemp fiber.<br />

2.4 DUCTILE-IRON PRESSURE PIPE AND FITTINGS<br />

A. Pipe: AWWA C151, for push-on joints.<br />

B. Standard Fittings: AWWA C110, ductile or gray iron, for push-on joints.<br />

C. Compact Fittings: AWWA C153, for push-on joints.<br />

D. Gaskets: AWWA C111, rubber.<br />

2.5 PVC PIPE AND FITTINGS<br />

A. PVC Pressure Pipe: AWWA C900, Class 150 for gasketed joints and using ASTM F 477,<br />

elastomeric seals.<br />

1. Fittings NPS 4 to NPS 8: PVC pressure fittings complying with AWWA C907, for<br />

gasketed joints and using ASTM F 477, elastomeric seals.<br />

2. Fittings NPS 10 and Larger: Ductile-iron, compact fittings complying with AWWA C153,<br />

for push-on joints and using AWWA C111, rubber gaskets.<br />

B. PVC Water-Service Pipe and Fittings: ASTM D 1785, Schedule 80 pipe, with plain ends for<br />

solvent-cemented joints with ASTM D 2467, Schedule 80, socket-type fittings.<br />

C. PVC Sewer Pipe and Fittings, NPS 15 and Smaller: ASTM D 3034, SDR 35, with bell-andspigot<br />

ends for gasketed joints with ASTM F 477, elastomeric seals.<br />

D. PVC Sewer Pipe and Fittings, NPS 18 and Larger: ASTM F 679, T 2 wall thickness, with belland-spigot<br />

ends for gasketed joints with ASTM F 477, elastomeric seals.<br />

E. PVC Profile Gravity Sewer Pipe and Fittings: ASTM F 794 pipe, with bell-and-spigot ends;<br />

ASTM D 3034 fittings, with bell ends; and ASTM F 477, elastomeric seals.<br />

2.6 NONPRESSURE-TYPE PIPE COUPLINGS<br />

A. Use non-pressure type couplings only when pipes can not be connected together with standard<br />

fittings and typical pipe connections such as bell and spigot. If possible, file the end on existing<br />

pipes to create spigot type connections to match existing pipe ends for connection to a new bell<br />

for an extension of the pipe.<br />

B. Comply with ASTM C 1173, elastomeric, sleeve-type, reducing or transition coupling, for joining<br />

underground nonpressure piping. Include ends of same sizes as piping to be joined, and<br />

corrosion-resistant-metal tension band and tightening mechanism on each end.<br />

C. Sleeve Materials:<br />

1. For Concrete Pipes: ASTM C 443, rubber.<br />

2. For Cast-Iron Soil Pipes: ASTM C 564, rubber.<br />

3. For Plastic Pipes: ASTM F 477, elastomeric seal or ASTM D 5926, PVC.<br />

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4. For Dissimilar Pipes: ASTM D 5926, PVC or other material compatible with pipe<br />

materials being joined.<br />

D. Unshielded Flexible Couplings: Elastomeric sleeve with stainless-steel shear ring and<br />

corrosion-resistant-metal tension band and tightening mechanism on each end.<br />

E. Shielded Flexible Couplings: ASTM C 1460, elastomeric or rubber sleeve with full-length,<br />

corrosion-resistant outer shield and corrosion-resistant-metal tension band and tightening<br />

mechanism on each end.<br />

F. Ring-Type Flexible Couplings: Elastomeric compression seal with dimensions to fit inside bell<br />

of larger pipe and for spigot of smaller pipe to fit inside ring.<br />

2.7 PRESSURE-TYPE PIPE COUPLINGS<br />

A. Reducing or transition, metal, bolted, sleeve-type, reducing or transition coupling, for joining<br />

underground pressure piping. Include 150-psig minimum pressure rating and ends of same<br />

sizes as piping to be joined. For pressure pipe, use these couplers when pipes can not be<br />

extended using existing pipe connections such as bell and spigots.<br />

B. Tubular-Sleeve Couplings: AWWA C219, with center sleeve, gaskets, end rings, and bolt<br />

fasteners.<br />

1. Center-Sleeve Material: Manufacturer's standard.<br />

2. Gasket Material: Natural or synthetic rubber.<br />

3. Metal Component Finish: Corrosion-resistant coating or material.<br />

C. Split-Sleeve Couplings: With split sleeve with sealing pad and closure plates, O-ring gaskets,<br />

and bolt fasteners.<br />

1. Sleeve Material: Manufacturer's standard.<br />

2. Sleeve Dimensions: Of thickness and width required to provide pressure rating.<br />

3. Gasket Material: O-rings made of EPDM rubber, unless otherwise indicated.<br />

4. Metal Component Finish: Corrosion-resistant coating or material.<br />

2.8 SPECIAL PIPE FITTINGS<br />

A. Ductile-Iron Flexible Expansion Joints: Compound fitting with combination of flanged and<br />

mechanical-joint ends complying with AWWA C110 or AWWA C153. Include 2 gasketed balljoint<br />

sections and 1 or more gasketed sleeve sections, rated for 250-psig minimum working<br />

pressure and for offset and expansion indicated.<br />

B. Ductile-Iron Deflection Fittings: Compound coupling fitting with ball joint, flexing section,<br />

gaskets, and restrained-joint ends complying with AWWA C110 or AWWA C153. Include rating<br />

for 250-psig minimum working pressure and for up to 15 degrees of deflection.<br />

C. Ductile-Iron Expansion Joints: Three-piece assembly of telescoping sleeve with gaskets and<br />

restrained-type, ductile-iron, bell-and-spigot end sections complying with AWWA C110 or<br />

AWWA C153. Include rating for 250-psig minimum working pressure and for expansion<br />

indicated.<br />

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2.9 CLEANOUTS<br />

A. Gray-Iron Cleanouts: ASME A112.36.2M, round, gray-iron housing with clamping device and<br />

round, secured, scoriated, gray-iron cover. Include gray-iron ferrule with inside calk or spigot<br />

connection and countersunk, tapered-thread, brass closure plug.<br />

1. Top-Loading Classification(s): Light, Medium, Heavy, and Extra-heavy duty depending<br />

on location and expected driving load on cleanout.<br />

2. Sewer Pipe Fitting and Riser to Cleanout: ASTM A 74, Service class, cast-iron soil pipe<br />

and fittings.<br />

B. PVC Cleanouts: PVC body with PVC threaded plug. Include PVC sewer pipe fitting and riser to<br />

cleanout of same material as sewer piping. Place in grey iron housing with clamping device and<br />

round, secured, scoriated, gray-iron cover.<br />

2.10 MANHOLES<br />

A. Standard Precast Concrete Manholes: ASTM C 478, precast, reinforced concrete, of depth<br />

indicated, with provision for sealant joints.<br />

1. Diameter: 48 inches minimum, unless otherwise indicated and as needed for pipe sizes.<br />

2. Ballast: Increase thickness of precast concrete sections or add concrete to base section,<br />

as required to prevent flotation.<br />

3. Base Section: 9-inch minimum thickness for floor slab and 4-inch minimum thickness for<br />

walls and base riser section, and having separate base slab or base section with integral<br />

floor.<br />

4. Riser Sections: 4-inch minimum thickness, and lengths to provide depth indicated.<br />

5. Top Section: Eccentric-cone type unless concentric-cone or flat-slab-top type is<br />

indicated. Top of cone of size that matches grade rings.<br />

6. Joint Sealant: ASTM C 990, bitumen or butyl rubber.<br />

7. Resilient Pipe Connectors: ASTM C 923, cast or fitted into manhole walls, for each pipe<br />

connection.<br />

8. Steps: Not used.<br />

9. Adjusting Rings: Interlocking rings with level or sloped edge in thickness and diameter<br />

matching manhole frame and cover. Include sealant recommended by ring<br />

manufacturer.<br />

10. Grade Rings: Reinforced-concrete rings, 6- to 9-inch total thickness, to match diameter<br />

of manhole frame and cover.<br />

11. Manhole Frames and Covers: Ferrous; 24-inch ID by 7- to 9-inch riser with 4-inch-<br />

minimum width flange and 26-inch- diameter cover. Include indented top design with<br />

lettering cast into cover, using wording equivalent to "SANITARY SEWER."<br />

a. Material: ASTM A 536, Grade 60-40-18 ductile or ASTM A 48, Class 35 gray iron,<br />

unless otherwise indicated and to match existing manhole frames and covers.<br />

b. Protective Coating: Foundry-applied, SSPC-Paint 16, coal-tar, epoxy-polyamide<br />

paint; 15-mil minimum thickness applied to all surfaces, unless otherwise<br />

indicated.<br />

B. Cast-in-Place Concrete Manholes Base: Construct of reinforced-concrete bottom according to<br />

ASTM C 890 for A-16 (ASSHTO HS20-44), heavy-traffic, structural loading; of depth, shape,<br />

dimensions, and appurtenances indicated.<br />

1. Ballast: Increase thickness of concrete, as required to prevent flotation.<br />

2. Excavate around existing pipe where manhole is to be placed.<br />

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3. Place new pipe stub at line and grade and stubbed into new manhole location with pipe<br />

extending towards existing pipes.<br />

4. Place CMU blocks or other approved support adjacent to pipes to support new barrel<br />

section.<br />

5. Set first barrel section on CMU blocks and verify that barrel section is level in all<br />

directions and is not sitting on pipes.<br />

6. Make sure that hole is deep enough that the depth of concrete will be 9-inches below<br />

existing and new pipes.<br />

7. Place concrete around barrel section and inside barrel section so that the existing and<br />

new pipes are at least 50% covered with concrete.<br />

8. Hand form trough as needed.<br />

9. Let concrete cure and break out of pipes for trough. Grout all troughs smooth and even<br />

with pipes.<br />

10. Stack remaining barrel sections and add cone, ring and cover etc. as indicated for<br />

precast manhole.<br />

2.11 CONCRETE<br />

A. General: Cast-in-place concrete according to ACI 318/318R, ACI 350R, and the following:<br />

1. Cement: ASTM C 150, Type II.<br />

2. Fine Aggregate: ASTM C 33, sand.<br />

3. Coarse Aggregate: ASTM C 33, crushed gravel.<br />

4. Water: Potable.<br />

B. Cement Design Mix: 4000 psi minimum, with 0.45 maximum water-cementitious materials ratio.<br />

1. Reinforcement Fabric: ASTM A 185, steel, welded wire fabric, plain.<br />

2. Reinforcement Bars: ASTM A 615/A 615M, Grade 60, deformed steel.<br />

C. Ballast and Pipe Supports: Portland cement design mix, 3000 psi minimum, with 0.58<br />

maximum water-cementitious materials ratio.<br />

1. Reinforcement Fabric: ASTM A 185, steel, welded wire fabric, plain.<br />

2. Reinforcement Bars: ASTM A 615/A 615M, Grade 60, deformed steel.<br />

PART 3 - EXECUTION<br />

3.1 EARTHWORK<br />

A. Excavation, trenching, and backfilling are specified in Division 2 Section "Earth Moving."<br />

3.2 PIPING APPLICATIONS<br />

A. Pipe couplings and special pipe fittings with pressure ratings at least equal to piping rating may<br />

be used in applications below, unless otherwise indicated.<br />

1. Use nonpressure-type flexible couplings where required to join gravity-flow, nonpressure<br />

sewer piping, unless otherwise indicated.<br />

a. Flexible or rigid couplings for same or minor difference OD pipes.<br />

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. Unshielded, increaser/reducer-pattern, flexible or rigid couplings for pipes with<br />

different OD.<br />

c. Ring-type flexible couplings for piping of different sizes where annular space<br />

between smaller piping's OD and larger piping's ID permits installation.<br />

2. Use pressure-type pipe couplings for force-main joints.<br />

B. Special Pipe Fittings: Use for pipe expansion and deflection. Pipe couplings and special pipe<br />

fittings with pressure ratings at least equal to piping rating may be used in applications below,<br />

unless otherwise indicated.<br />

C. Gravity-Flow, Nonpressure Sewer Piping: Use any of the following pipe materials for each size<br />

range:<br />

1. PVC sewer pipe and fittings; gaskets; and gasketed joints.<br />

2. Ductile-iron pressure pipe, ductile-iron standard or compact fittings, gaskets, and<br />

gasketed joints.<br />

3. PVC pressure, PVC pressure fittings, gaskets, and gasketed joints.<br />

D. Force-Main Pressure Piping: Use any of the following pipe materials for each size range:<br />

1. PVC Schedule 80, water-service pipe; PVC Schedule 80, water-service-pipe fittings; and<br />

solvent-cemented joints.<br />

2. Ductile-iron pressure pipe; ductile-iron standard or compact fittings; gaskets; and<br />

gasketed joints.<br />

3. PVC pressure pipe, PVC pressure fittings, gaskets, and gasketed joints.<br />

3.3 PIPING INSTALLATION<br />

A. General Locations and Arrangements: Drawing plans and details indicate general location and<br />

arrangement of underground sanitary sewerage piping. Location and arrangement of piping<br />

layout take design considerations into account. Install piping as indicated, to extent practical.<br />

B. Install piping beginning at low point, true to grades and alignment indicated with unbroken<br />

continuity of invert. Place bell ends of piping facing upstream. Install gaskets, seals, sleeves,<br />

and couplings according to manufacturer's written instructions for use of lubricants, cements,<br />

and other installation requirements.<br />

C. Install manholes for changes in direction unless fittings are indicated. Use fittings for branch<br />

connections unless direct tap into existing sewer is indicated.<br />

D. Install proper size increasers, reducers, and couplings where different sizes or materials of<br />

pipes and fittings are connected. Reducing size of piping in direction of flow is prohibited.<br />

E. Tunneling: Install pipe under streets or other obstructions that cannot be disturbed by tunneling,<br />

jacking, or a combination of both.<br />

F. Install gravity-flow, nonpressure drainage piping according to the following:<br />

1. Install piping pitched down in direction of flow, at slope indicated.<br />

2. Install piping with restrained joints at tee fittings and at changes in direction for pressure<br />

pipe. Use corrosion-resistant rods, pipe or fitting manufacturer's proprietary restraint<br />

system, or cast-in-place concrete supports or anchors.<br />

3. Install piping with cover indicated.<br />

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4. Notify engineer of clearance problems that would result in changes to grade and<br />

alignment.<br />

5. Install ductile-iron culvert piping according to ASTM A 716.<br />

6. Install ductile-iron and special fittings according to AWWA C600 or AWWA M41.<br />

7. Install PVC sewer piping according to ASTM D 2321 and ASTM F 1668.<br />

8. Install PVC profile gravity sewer piping according to ASTM D 2321 and ASTM F 1668.<br />

G. Install force-main pressure piping according to the following:<br />

1. Install piping with restrained joints at tee fittings and at horizontal and vertical changes in<br />

direction. Use corrosion-resistant rods, pipe or fitting manufacturer's proprietary restraint<br />

system, or cast-in-place concrete supports or anchors.<br />

2. Install piping with line and grade as indicated or below frost line if not indicated.<br />

3. Install ductile-iron pressure piping according to AWWA C600 or AWWA M41.<br />

4. Install ductile-iron special fittings according to AWWA C600.<br />

5. Install PVC pressure piping according to AWWA M23 or ASTM D 2774 and<br />

ASTM F 1668.<br />

6. Install PVC water-service piping according to ASTM D 2774 and ASTM F 1668.<br />

3.4 PIPE JOINT CONSTRUCTION<br />

A. Basic pipe joint construction is specified in Division 2 Section “PIPING, VALVES, GATES, AND<br />

SPECIALTIES." Where specific joint construction is not indicated, follow piping manufacturer's<br />

written instructions.<br />

B. Join gravity-flow, nonpressure drainage piping according to the following:<br />

1. Join ductile-iron culvert piping according to AWWA C600 for push-on joints.<br />

2. Join ductile-iron and special fittings according to AWWA C600 or AWWA M41.<br />

3. Join PVC cellular-core piping according to ASTM D 2321 and ASTM F 891 for solventcement<br />

joints.<br />

4. Join PVC sewer piping according to ASTM D 2321 and ASTM D 3034 for elastomericseal<br />

joints or ASTM D 3034 for elastomeric gasket joints.<br />

5. Join PVC profile gravity sewer piping according to ASTM D 2321 for elastomeric-seal<br />

joints or ASTM F 794 for gasketed joints.<br />

6. Join dissimilar pipe materials with nonpressure-type flexible or rigid couplings.<br />

C. Join force-main pressure piping according to the following:<br />

1. Join ductile-iron pressure piping according to AWWA C660 or AWWA M41 for push-on<br />

joints.<br />

2. Join ductile-iron special fittings according to AWWA C660 or AWWA M41 for push-on<br />

joints.<br />

3. Join PVC pressure piping according to AWWA M23 for gasketed joints.<br />

4. Join PVC water-service piping according to ASTM D 2855 for solvent-cemented joints.<br />

D. Join dissimilar pipe materials with pressure-type couplings.<br />

3.5 CLEANOUT INSTALLATION<br />

A. Install cleanouts and riser extension from sewer pipe to cleanout at grade. Use same pipe type<br />

as sewer line that the cleanout is connected to. Install piping so cleanouts open in direction of<br />

flow in sewer pipe.<br />

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1. Use light-duty, top-loading classification cleanouts in earth or unpaved foot-traffic areas.<br />

2. Use medium-duty, top-loading classification cleanouts in paved foot-traffic areas.<br />

3. Use heavy-duty, top-loading classification cleanouts in vehicle-traffic service areas.<br />

4. Use extra-heavy-duty, top-loading classification cleanouts in roads areas.<br />

B. Set cleanout frames and covers in earth in cast-in-place concrete block, 12 inches around<br />

outside of cover. At contractors option, a square block can be used that is at least 12-inches<br />

wider that the cover. Set with tops 1 inch above surrounding earth grade.<br />

C. Set cleanout frames and covers in concrete pavement with tops flush with pavement surface.<br />

3.6 MANHOLE INSTALLATION<br />

A. General: Install manholes, complete with appurtenances and accessories indicated.<br />

B. Install precast concrete manhole sections according to ASTM C 891.<br />

C. Construct cast-in-place manhole bases as indicated.<br />

D. Set tops of frames and covers flush with finished surface of manholes that occur in pavements.<br />

Set tops 3 inches above finished surface elsewhere, unless otherwise indicated.<br />

3.7 CONCRETE PLACEMENT<br />

A. Place cast-in-place concrete according to ACI 318/318R.<br />

3.8 CONNECTIONS<br />

A. Connect nonpressure, gravity-flow drainage piping to building's sanitary sewer system.<br />

B. Connect force-main pressure piping to building's force mains where indicated.<br />

1. Use commercially manufactured wye fittings for piping branch connections. Remove<br />

section of existing pipe; install wye fitting into existing piping; and encase entire wye<br />

fitting, plus 6-inch overlap, with not less than 6 inches of concrete with 28-day<br />

compressive strength of 3000 psi.<br />

2. Protect existing piping, manholes, and structures to prevent concrete or debris from<br />

entering while making tap connections. Remove debris or other extraneous material that<br />

may accumulate.<br />

3.9 CLOSING ABANDONED SEWER DRAINAGE SYSTEMS<br />

A. Abandoned Piping: Close open ends of abandoned underground piping indicated to remain in<br />

place. Include closures strong enough to withstand hydrostatic and earth pressures that may<br />

result after ends of abandoned piping have been closed. Use either procedure below:<br />

1. Close open ends of piping with at least 8-inch-thick, brick masonry bulkheads.<br />

2. Close open ends of piping with threaded metal caps, plastic plugs, or other acceptable<br />

methods suitable for size and type of material being closed. Do not use wood plugs.<br />

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B. Abandoned Manholes and Structures: Excavate around manholes and structures as required<br />

and use one procedure below:<br />

1. Remove manhole or structure and close open ends of remaining piping.<br />

2. Remove top of manhole or structure down to at least 36 inches below final grade. Fill to<br />

within 12 inches of top with stone, rubble, gravel, or compacted dirt. Fill to top with<br />

concrete.<br />

C. Backfill to grade according to Division 2 Section "Earth Moving."<br />

3.10 IDENTIFICATION<br />

A. Materials and their installation are specified in Division 2 Section "Earth Moving." Arrange for<br />

installation of green warning tape directly over piping and at outside edge of underground<br />

structures.<br />

1. Use warning tape or detectable warning tape over ferrous piping.<br />

2. Use detectable warning tape over nonferrous piping and over edges of underground<br />

structures.<br />

3.11 FIELD QUALITY CONTROL<br />

A. Inspect interior of piping to determine whether line displacement or other damage has occurred.<br />

Inspect after approximately 24 inches of backfill is in place, and again at completion of Project.<br />

1. Submit separate reports for each system inspection.<br />

2. Defects requiring correction include the following:<br />

a. Alignment: Less than full diameter of inside of pipe is visible between structures.<br />

b. Deflection: Flexible piping with deflection that prevents passage of ball or cylinder<br />

of size not less than 92.5 percent of piping diameter.<br />

c. Crushed, broken, cracked, or otherwise damaged piping.<br />

d. Infiltration: Water leakage into piping.<br />

e. Exfiltration: Water leakage from or around piping.<br />

f. Test for infiltration or exfiltration between manholes as follows:<br />

1) Clean section of sewer line of dirt. Debris, gravel, rocks and other items.<br />

2) Fill section between manholes with water. Allow water to sit in pipe for not<br />

less than 3-hours to acclimate to surrounding earth temperature.<br />

3) Use a water pump to pressurize the sewer pipe section to not less than 5 psi<br />

and not more than 10 psi. Record starting pressure.<br />

4) Turn off water pressure and wait 20 minutes.<br />

5) Refill pipe to same pressure as in step 3 and measure volume required to fill<br />

pipe to same pressure.<br />

6) Pipe section passes test if volume required to refill pipe is less than !-gallon<br />

per 400 feet of 8-inch pipe. Prorate the allowable seepage larger or smaller<br />

pipes and for shorter or longer distances.<br />

7) Find and fix leaks in any section that fails to pass test. Fix any visible leaks<br />

found even if section of pipe passes test.<br />

3. Replace defective piping using new materials, and repeat inspections until defects are<br />

within allowances specified.<br />

4. Re-inspect and repeat procedure until results are satisfactory.<br />

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B. Test new piping systems, and parts of existing systems that have been altered, extended, or<br />

repaired, for leaks and defects.<br />

1. Do not enclose, cover, or put into service before inspection and approval.<br />

2. Test completed piping systems according to authorities having jurisdiction.<br />

3. Schedule tests and inspections by authorities having jurisdiction with at least 24 hours'<br />

advance notice.<br />

4. Submit separate report for each test.<br />

C. Test pressure piping to same standard as water pipes in section 02008.<br />

1. Leaks and loss in test pressure constitute defects that must be repaired.<br />

2. Replace leaking piping using new materials, and repeat testing until leakage is within<br />

allowances specified.<br />

3.12 CLEANING<br />

A. Clean interior of piping of dirt and superfluous materials.<br />

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SECTION 02630 PIPING, VALVES, GATES, AND SPECIALTIES<br />

PART 1 GENERAL<br />

A. Piping shall be installed as indicated on the Plans. If the Contractor desires to change any of<br />

the piping layouts shown on the Plans, he shall submit to the Engineer, for approval, his detailed<br />

proposed layouts.<br />

PART 2 EXPOSED PIPING<br />

1. Any pipe which does not meet specifications or has been rejected shall be removed<br />

from the jobsite and disposed of by the Contractor at no extra cost to the Owner.<br />

2. Where new fittings are to be cut into or attached to existing piping or where<br />

connections are to be made to existing piping, the Contractor shall furnish and install the<br />

necessary sleeves, flanges, nipples, couplings, fittings, etc. needed to accomplish the<br />

cutting-in or connections, whether specifically indicated on the Plans or not.<br />

3. Lines under low head shall be laid flat or with a continuous grade so that there will be<br />

no air traps or humps in them, except at the ends where means for venting shall be<br />

provided.<br />

4. In no case shall copper or copper alloy pipe or fittings carrying water or water based<br />

solutions or slurries be attached to cast iron or steel pipe except by means of a dielectric<br />

coupling expressly made for this purpose and service.<br />

5. All pipe which will operate under pressure shall be properly blocked at all fittings where<br />

the pipeline changes direction, changes size, or ends, using concrete thrust blocks in<br />

trenches and suitable anchors in structures. Concrete thrust blocks shall be sized so as<br />

to give bearing against undisturbed vertical earth banks sufficient to absorb the thrust<br />

from line pressure, allowing an earth bearing of 200 pounds per square foot per foot of<br />

depth below natural grade to a maximum of 1,000 pounds per square foot. (Earth bearing<br />

value may be increased, if substantiated by soils analysis.) The line pressure shall be the<br />

product of the nominal cross sectional area of the pipe and the test pressures as<br />

specified for each type of pipe. The concrete shall be placed, unless specifically<br />

indicated otherwise on the Plans, so that the pipe joints and fittings will be accessible.<br />

1. Where not detailed, exposed pipe shall be installed in straight runs parallel to the axes<br />

of the structures. Pipe runs shall be horizontal and vertical except that gravity drain lines<br />

shall be pitched down in the direction of flow not less than 1/8 inch per foot.<br />

2. No exposed piping shall be erected until all equipment to which the pipe is to be<br />

attached has been installed and it can be determined where piping and fittings shall be<br />

located to make a neat efficient arrangement.<br />

3. The Plans shall be taken as diagrammatic for piping that is not shown in detail. Sizes<br />

of piping and their locations are indicated, but it is not intended to show every offset and<br />

fitting nor every structural difficulty that will be encountered during the installation of the<br />

work.<br />

4. The alignment of pipes shall be varied from that indicated on the Plans, without extra<br />

expense to the Owner where necessary to avoid structural or mechanical difficulties or to<br />

avoid the work of any other trades. The Contractor shall furnish such parts and pieces as<br />

may be necessary to provide a complete and operable system.<br />

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PART 3 BURIED PIPING<br />

5. Pipework shall be suspended and supported in such manner as to prevent sagging or<br />

overstressing of pipe and connections and, furthermore, shall be supported so that no<br />

item of the piping system will transfer any load or stress to any equipment.<br />

6. Air bleeder cocks shall be installed at all high points in pipe systems and pump cases<br />

and shall be of the size indicated on the Plans or minimum of 1 inch. Air bleeder cocks<br />

shall be 1- or 2-inch plug valves in accordance with these <strong>Specification</strong>s.<br />

7. Piping shall be made up with a sufficient number of unions or flanged joints to permit<br />

ready breaking of lines as necessary for inspection and maintenance, in addition to such<br />

joints as are definitely shown on the Plans.<br />

8. Pipe and fittings shall be assembled so there will be no distortion or springing of the<br />

pipelines. Flanges, unions, flexible couplings, and other connections shall come together<br />

at the proper orientation. The fit shall not be made by springing any piping nor shall<br />

orientation alignment be corrected by taking up on any flange bolts. Flange bolts, union<br />

halves, flexible connectors, etc. shall slip freely into place. If the proper fit is not<br />

obtained, the piping shall be altered to fit.<br />

A. All pipelines laid in open trenches shall conform to applicable parts of DIVISION 2 - Sitework.<br />

1. Where not otherwise indicated on the Plans, all buried lines shall be laid with a<br />

minimum of a 4-foot cover without air traps or humps. Where two lines of similar service<br />

run parallel to each other, they may be laid in the same trench as close together as<br />

possible and still provide adequate room for jointing.<br />

2. The laying of the pipe shall be in finished trenches free from water or debris and shall<br />

be commenced at the lowest point. Pipe shall be laid on an unyielding foundation with<br />

uniform bearing under the full length of the barrel. If the pipe bears top or bottom<br />

markings, it shall be placed with the markings in the proper position. All adjustments to<br />

line and grade shall be made by scraping away or filling in under the pipe. If the joints<br />

are the type which requires external grouting, banding, or pointing, space shall be<br />

provided under and immediately in front of the bell end of each section laid of such shape<br />

and size as to permit sufficient room for the grouting, banding, or pointing of the joints.<br />

3. Before excavation is started for any run of underground piping, the Contractor shall<br />

locate and expose all existing structures, piping, conduit, etc., which intersect the line of<br />

the piping, to avoid possible damage to these during excavation operations and so that it<br />

may be determined if there will be any conflicts in location. In the event of conflicts in<br />

location or grade or both, between new piping and existing piping, the Contractor shall<br />

make adjustments in location or grade of new piping as directed by the Engineer. These<br />

adjustments, including additional fittings, shall be made at no additional cost to the<br />

Owner.<br />

4. Unless otherwise shown on the Plans or specified, where pipe of any type is to be<br />

encased in concrete, the encasement shall provide a minimum of 6 inches of concrete<br />

completely around the pipe, shall fill the bottom of the trench from bank to bank, if not<br />

formed, and shall be reinforced with four continuous longitudinal reinforcing bars, one in<br />

each corner of the encasement. Concrete shall be Class C. The length of encasement<br />

shown on the Plans, or specified, shall be the minimum length, and the encasement shall<br />

end at each end at a joint in the pipe. Reinforcing bars shall be No. 4 for encasement of<br />

pipe 36 inches and smaller and No. 6 for encasement of pipe larger than 36 inches.<br />

5. Where buried cast iron, ductile iron, reinforced concrete, vitrified clay, or similar rigid<br />

pipe enters a structure, it shall be by means of a coupling or wall piece cast into the wall,<br />

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having a mechanical push-on, or similar flexible joint as specified or shown on the Plans<br />

at the outside face of the wall. An additional similar joint shall be installed in the line at<br />

the edge of the structure excavation where the pipe trench leaves undisturbed ground.<br />

For steel pipe a single joint may be used located not more than 2 feet from the outside<br />

face of the wall.<br />

PART 4 CLEANING AND TESTING<br />

1. The interior of all pipelines, above or below grade, shall be thoroughly cleaned of all<br />

adhering matter and other debris to the approval of the Engineer. No testing of any<br />

pipeline shall be started until the cleaning is complete and approved.<br />

2. Special precautions required in the cleaning of a particular pipeline shall be as stated<br />

in the various parts of this Division of these <strong>Specification</strong>s.<br />

3. All pipelines, above or below grade, shall be tested to the pressures indicated in the<br />

various parts of this Division of these <strong>Specification</strong>s. Any piping for which test pressure is<br />

not specified shall be tested under a pressure of 25 psi above the operating head or as<br />

directed by the Engineer.<br />

4. Pipe underground may be tested before backfilling unless otherwise specified, and<br />

pipes to be encased in concrete or under concrete slabs shall be tested before the<br />

encasement or slabs are poured.<br />

5. The Contractor shall furnish all necessary personnel, supplies, equipment, bulkheads,<br />

and whatever additional equipment is required to make any and all tests specified and<br />

shall make any and all repairs, including relaying if necessary, to any and all pipelines<br />

failing to pass the testing requirements of these <strong>Specification</strong>s.<br />

6. The Contractor shall give the Architect a list of the scheduled pipeline tests by noon of<br />

the day preceding the scheduled test or tests. The Contractor shall notify the Architect by<br />

written memorandum of his readiness (not just his intention) to test a line or portion of<br />

line. All bulkheads, thrust blocks, anchors, temporary connections, pumps, etc. shall be<br />

in place before the Contractor's notification of readiness is given to the Architect. After<br />

testing, all pipes shall be flushed or blown out and left clean.<br />

7. In testing with water, the test pressure specified shall be the pressure at the lowest<br />

point in the piping concerned. In testing with water, the lines shall be examined and any<br />

visible leaks repaired. In testing with air, the lines shall be examined and tested with<br />

soap suds and any leaks repaired. Testing shall be repeated until the lines are in<br />

satisfactory condition.<br />

8. Despite any previous testing, any leaks developing before the end of the one-year<br />

guarantee period shall be repaired by the Contractor at no additional expense to the<br />

Owner.<br />

PART 5 SPECIAL PIPING TESTS<br />

A. Plumbing piping, natural gas piping, and bottled gas piping shall be tested in accordance with<br />

local and State Codes and Underwriters' requirements.<br />

PART 6 GAS AND AIR PIPING TESTS<br />

A. All gas air lines shall be tested with air at the pressure specified under PIPING TEST<br />

SCHEDULE.<br />

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PART 7 POTABLE WATER LINES<br />

1. Water pipelines shall be disinfected, prior to being placed in service, by filling the<br />

pipeline with a chlorine solution, expelling all air from the pipeline, and retaining the<br />

solution in the pipeline for 24 hours. The strength of the chlorine solution shall be such<br />

that at the end of the 24-hour period the solution shall contain a chlorine residual of not<br />

less than 10 ppm at all points in the pipeline. Disinfection of the pipelines shall conform<br />

to AWWA C 601 except as modified herein. All details of the procedure shall be subject<br />

to the approval of the Engineer.<br />

2. The effectiveness of the disinfection of the water lines shall be demonstrated by<br />

laboratory examination of samples in accordance with AWWA C 601. Should the initial<br />

treatment fail to result in a disinfected system, the Contractor shall repeat chlorination of<br />

the system until satisfactory results are obtained, all at no additional cost to the Owner.<br />

The Owner will furnish the water required for construction and testing, if additional water<br />

is required due to testing failures the Contractor shall pay for such additional water.<br />

PART 8 CONNECTIONS TO IN-SERVICE LINES<br />

A. Existing pipe to which connections are to be made shall be exposed by the Contractor as<br />

directed by the Engineer, to permit field changes in line, grade, or fittings, if necessary.<br />

1. All connections to existing lines shall be constructed according to the Plans and<br />

<strong>Specification</strong>s. When shutdown of an in-service line is necessary in order to connect to<br />

the new lines, a conference between the Contractor's representative, the Architect, and<br />

operating supervisory personnel shall establish the time and procedures to insure that the<br />

shutdown will be for the shortest possible time. If necessary, shutdowns may be<br />

scheduled during other than normal working hours, at no additional cost to the Owner.<br />

PART 8 CAST IRON AND DUCTILE IRON PIPE<br />

1. Cast iron pipe specified or indicated in the Contract Documents shall be substituted<br />

with ductile iron pipe.<br />

2. Ductile iron pipe shall conform to the requirements of ANSI A 21.50 and ANSI A 21.51<br />

(AWWA C 150 and AWWA C 151). Ductile iron pipe fitted with threaded flanges shall<br />

conform to ANSI 21.15 (AWWA C 115).<br />

Unless shown otherwise on the Plans, the minimum acceptable rating shall be Class 350.<br />

PART 9 GROOVED-END DUCTILE IRON PIPE<br />

A. GENERAL<br />

1. Grooved-end pipe with mechanical pipe couplings (victaulic type) and fittings may be<br />

installed in place of flanged systems at aboveground locations and in approved services<br />

on this project. Grooved-end pipe shall not be used for systems which may be steamed.<br />

2. Pipe and fittings shall be cut with a radius groove. Method of grooving shall be in<br />

accordance with mechanical pipe coupling manufacturer's specifications. Pipe to be<br />

grooved shall have wall thicknesses not less than the minimum recommended by the<br />

coupling manufacturer for cut-grooving. Connections to valves and flanged-end pipe<br />

shall be by grooved-end to flanged pipe adapter flange or flanged adapter nipple.<br />

Grooved pipe and fitting ends shall be lightly coated with lubricant approved by the<br />

coupling manufacturer prior to placing gasket. Pipe sizes 4-inch through 18-inch nominal<br />

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diameter shall be Class 54, minimum; pipe sizes 20-inch nominal diameter shall be<br />

Class 55, minimum; pipe sizes 24-inch in nominal diameter shall be Class 56, minimum.<br />

Grooved-end pipe shall be supported in accordance with manufacturer's<br />

recommendations. In addition, at least one support shall be used between any two<br />

couplings.<br />

3. The Contractor shall submit a listing of services and locations where he proposes to<br />

use grooved-end pipe prior to start of installation of any grooved-end piping. This listing<br />

shall be subject to the Engineer's acceptance, and acceptance in writing by the Engineer<br />

will be required prior to the delivery of any grooved piping materials to the site of the<br />

Work.<br />

4. The Contractor shall submit for review complete information showing fittings, gaskets,<br />

mechanical pipe couplings, grooving of pipe and pipe lining or coating prior to installation<br />

of any pipe. All materials proposed for use are subject to Engineer's acceptance.<br />

5. Mechanical pipe couplings and grooved-end pipe shall be installed in accordance with<br />

the coupling manufacturer's representative's recommendations.<br />

PART 10 GROOVED-END DUCTILE IRON PIPE<br />

A. COUPLINGS AND FITTINGS<br />

PART 11 JOINTS<br />

1. Grooved-end ductile iron pipe shall be joined by mechanical pipe couplings.<br />

Mechanical couplings shall be self-centering and shall engage and lock in place the<br />

grooved pipe and pipe fitting ends in a positive watertight couple. Couplings shall be<br />

fabricated in two or more parts of malleable iron in accordance with ASTM A 47,<br />

Grade 32510. Couplings shall be the flexible grooved type for radius grooved pipe.<br />

2. Coupling assembly shall be securely held together by two or more steel bolts and nuts<br />

of heat-treated carbon steel. Nuts and bolts shall be in accordance with ASTM A 183<br />

and ASTM A 194, Grade 2.<br />

3. Couplings shall hold in place a composition water-sealing gasket designed so that<br />

internal water pressure serves to increase the seal's water tightness. Sealing gaskets<br />

shall be chlorinated butyl in accordance with ASTM D 2000, Grade No. 3BA6l5Al4Bl3<br />

with special heat-resistance test of 16 hours at 350 degrees F and maximum elongation<br />

change of minus 30 percent.<br />

4. All pipe fittings used in connection with mechanical pipe couplings shall be radius<br />

grooved for grooved-end ductile iron pipe. Radius grooved cast iron fittings shall conform<br />

to the requirements of ANSI B 16.1. The outside surface of pipe between the groove and<br />

pipe end must be smooth and free from deep pits or swells and shall provide a leak tight<br />

surface for the gasket.<br />

A. Where so indicated or specified, joints shall be made with flexible couplings or with mechanical<br />

couplings for grooved or shouldered end pipe. Unless otherwise noted, joints that are not buried<br />

in the ground shall be flanged joints. All other joints shall be mechanical joints, or push-on joints.<br />

Mechanical joint, or push-on joint pipelines shall have flanges where necessary for valves and<br />

clean out connections.<br />

PART 12 FLANGED JOINTS<br />

A. Flanges may be cast integrally with the pipe, in which case they shall conform to ANSI B 16.1<br />

as to diameter, thickness, drilling, and other characteristics or they may be screwed on the<br />

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threaded ends of the pipe. Screwed-on flanges shall conform to ANSI B 16.1 as to material,<br />

diameter, thickness, drilling, and other characteristics, but shall have long hubs threaded specially<br />

for ductile iron pipe. Pipe shall be Class 53, minimum. Screwed-on flanges shall be attached to<br />

the pipe by the pipe manufacturer, and after attachment the faces of the flanges and the ends of<br />

the pipe shall be refaced so that the end of the pipe will be even with the face of the flange and<br />

both will be perpendicular to the axis of the pipe. Bolt holes on the two flanges on a piece of pipe<br />

shall be in perfect alignment. Bolts shall conform to ANSI B 16.1 except that flanges<br />

underground, in concrete pipe valve boxes, or in water shall have cast iron bolts and nuts,<br />

Type 304 or Type 316 stainless steel, or Everdur bolts and nuts.<br />

1. Cast iron bolts and nuts shall be made of material having at least 50,000 psi tensile<br />

strength. The cast iron bolts used with mechanical joints will be acceptable.<br />

2. Where cap screws or stud bolts are required, flanges shall be provided with tapped<br />

holes for such cap screws or stud bolts.<br />

3. Gaskets shall be ring gaskets suitable for the intended application, manufactured by<br />

Garlock, Cranite, or equal.<br />

4. All flange bolts shall be cut and finished to project not more than 1/4 inch beyond<br />

outside face of nut after joint is assembled.<br />

PART 13 MECHANICAL JOINTS<br />

A. Mechanical joints shall be in accordance with ANSI A 21.11 (AWWA C 111). Bolts shall be<br />

Core-10 T-bolts or equal.<br />

PART 14 PUSH-ON JOINTS<br />

A. Push-on rubber gasket joints shall be in accordance with ANSI A 21.11 (AWWA C 111).<br />

1. Any product which is used to coat, seal, patch or otherwise attach itself to the interior<br />

surface of any piping material in such a way as to come into contact with the drinking<br />

water, shall comply with National Sanitation Foundation (NSF) Standard 61. Pipes<br />

bearing appropriate markings indicating NSF approval and lubricant containers with NSF<br />

labels will provide sufficient evidence of compliance with this requirement.<br />

PART 15 RESTRAINED PUSH-ON JOINTS<br />

A. Restrained push-on joints shall be designed for working pressures of 350 psi for sizes 4-inch<br />

through 24-inch and 250 psi for sizes 30-inch through 54-inch. The restraining system shall be<br />

comprised of ductile iron locking segments inserted through slots in the bell face and providing<br />

positive axial lock between the bell interior surface and a retainer weldment on the spigot end of<br />

the pipe. An alternate system shall have positive restraint against joint separation by a retainer<br />

weldment through a boltless system.<br />

PART 16 FITTINGS<br />

A. Except as otherwise provided, fittings for cast iron or ductile iron pipe shall be as specified in<br />

ANSI A 21.10 (AWWA 110), of the same pressure rating and same joint configuration as the pipe<br />

with which they are used.<br />

PART 17 PUSH-ON<br />

A. Push-on rubber gasket joint fittings shall have bodies as specified above with bells<br />

dimensioned and arranged to match the push-on joints on the pipe. Mechanical joint fittings may<br />

be used with push-on rubber gasketed joint pipe.<br />

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PART 18 FLEXIBLE FITTINGS<br />

A. Flexible fittings applicable to cast iron pipe shall be as specified under the PIPING<br />

SPECIALTIES section of these <strong>Specification</strong>s.<br />

PART 19 LINING AND COATING<br />

A. Except as otherwise specified, all cast iron and ductile iron pipe and fittings shall be smooth<br />

cement-lined in accordance with ANSI A 21.4 (AWWA C 104). Special attention shall be given to<br />

the lining of fittings. Lining shall be applied to bare metal. All lining shall extend to the faces of<br />

flanges, to the end of spigots, or to the shoulder of hubs, as the case may be.<br />

B. In addition, all cast iron and ductile iron pipe and fittings shall be coated inside and outside with<br />

bituminous material except that pipe which is to be painted shall not be coated on the outside.<br />

1. Pipe used in sewage or sludge piping systems shall not be cement-lined.<br />

PART 20 HANDLING OF PIPE AND FITTINGS<br />

A. Pipe and fittings shall be carefully handled during loading, unloading, and installation. No pipe<br />

shall be dropped from cars or trucks to the ground. All pipe shall be carefully lowered to the<br />

ground by mechanical means. In shipping, pipe and fittings shall be blocked in such manner as<br />

to prevent damage to castings or cement lining. Any broken or chipped lining shall be carefully<br />

patched to the satisfaction of the Engineer. Where it is impossible to repair broken or damaged<br />

lining in pipe because of its size, the pipe shall be rejected as unfit for use unless facilities are<br />

provided for relining pipe in accordance with these <strong>Specification</strong>s. Pipe shall not be dropped or<br />

pounded to fit grade.<br />

B. All mechanical joint or bell and spigot pipe shall be laid with 1/8-inch space between the spigot<br />

and shoulder of the pocket.<br />

PART 21 CORROSION PROTECTION<br />

A. Ductile iron pipe underground shall be protected against external corrosion by loose<br />

polyethylene sleeves in accordance with AWWA C 105. Optional method “A” per C105 shall be<br />

used as follows:<br />

1. Cut a section of polyethylene tube approximately two feet longer than the pipe section.<br />

Remove all lumps of clay, mud, cinders, or other material that might have accumulated<br />

on the pipe surface during storage. Slip the polyethylene tube around the pipe, starting<br />

at the spigot end. Bunch the tube accordion-fashion on the end of the pipe. Pull back<br />

the overhanging end of the tube until it clears the pipe end.<br />

2. Dig a shallow bell hole in the trench bottom at the joint location to facilitate installation<br />

of the polyethylene tube. Lower the pipe into the trench and make up the pipe joint with<br />

the preceding section of pipe.<br />

3. Move the cable to the bell end of the pipe and lift the pipe slightly to provide enough<br />

clearance to easily slide the tube. Spread the tube over the entire barrel of the pipe.<br />

Note: Make sure that no dirt or other bedding material becomes trapped between the<br />

wrap and the pipe.<br />

4.Make the overlap of the polyethylene tube by pulling back the bunched polyethylene<br />

from the preceding length of pipe and securing it in place using tape, plastic tie straps, or<br />

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PART 22 TESTING<br />

any other material capable of holding the polyethylene encasement snugly against the<br />

pipe.<br />

5. Overlap the secured tube end with the tube end of the new pipe section. Secure the<br />

new tube end in place.<br />

6. Take up slack in the tube along the barrel of the pipe to make a snug, bot not tight, fit.<br />

Fold excess polyethylene back over the top of the pipe.<br />

7. Secure the fold at several locations along the pipe barrel (approximately every three<br />

feet.)<br />

8. Repair all small rips, tears, or other tube damage with adhesive tape. If the<br />

polyethylene is badly damaged, repair the damaged area with a sheet of polyethylene<br />

and seal the edges of the repair with adhesive tape.<br />

9. Carefully backfill the pipe according to the AWWA C600 standard for backfill<br />

procedure. To prevent damage during backfilling, allow adequate slack in the tube at the<br />

joint. Backfill should be free of cinders, rocks, boulders, nails, sticks, or other materials<br />

that might damage the polyethylene. Avoid damaging the polyethylene when using<br />

tamping devices.<br />

A. All pipelines for which testing is not otherwise specified shall be tested for water tightness by<br />

subjecting each section to Hydrostatic Pressure and Leakage Tests in accordance with applicable<br />

provisions of AWWA C 600, except as modified below. The Contractor shall provide all vents,<br />

piping, plugs, bulkheads, valves, bracing, blocking, pump, measuring device, and all other<br />

equipment necessary for making the tests. The Owner will furnish the water required for the first<br />

test, if more than one test is required then the Contractor shall pay for the water required to make<br />

the additional tests. Each section of a new line between sectionalizing valves or between the last<br />

sectionalizing valve and the end of the project shall be tested separately as required in<br />

AWWA C 600, and/or as modified in these <strong>Specification</strong>s, except that any such section less than<br />

500 feet in length may be tested with the adjacent section, if both sections of line have the same<br />

pipe class rating. No section greater than !-mile in total pipe length shall be tested without<br />

special written permission of the Engineer. The duration of each test shall be at least 2 hours.<br />

B. If two or more sections are tested together, the total leakage shall not exceed that allowable for<br />

the shortest section.<br />

PART 23 PRESSURE TEST<br />

A. All pipelines shall be tested by subjecting each section to a pressure, measured at the lowest<br />

end of the section, of at least 125 percent of the class rating or design pressure of pipe under<br />

test.<br />

1. The test may be made before or after backfilling. However, if mechanical compaction<br />

is to be used in the backfilling operations as spelled out in AWWA C 600, the test shall<br />

not be made until the backfilling is completed and compacted. All connections, blowoffs,<br />

hydrants, and valves shall be tested with the main as far as is practicable.<br />

2. The test section shall be slowly filled with potable water, and all air shall be vented<br />

from the line. The rate of filling shall be as determined by the Engineer, with at least<br />

24-hour notice required before tests are scheduled. While the test section is under test<br />

pressure, a visual inspection for leaks shall be made along the pipeline, and all visible<br />

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PART 24 LEAKAGE TEST<br />

leaks repaired. The pressure test shall not begin until the pipe has been filled with water<br />

for at least 24 hours to allow for absorption.<br />

A. Leakage test shall be made after pressure test has been satisfactorily completed and all<br />

backfilling and compaction is completed to top of trench. The Contractor shall furnish the<br />

necessary apparatus, and assistance to conduct the test.<br />

PART 25 STEEL PIPE<br />

1. To pass the leakage test, the leakage from the pipeline shall not exceed the leakage<br />

allowed by AWWA C600 Section 4 Hydrostatic Testing.<br />

2. Should the test on any section of the pipeline show leakage greater than specified<br />

above, the Contractor shall locate and repair the defective pipe, fittings, or joint until the<br />

leakage is within the specified allowance of two-hour duration. All repairs and retests, if<br />

required, shall be made without additional cost to the Owner.<br />

3. Connections to the existing pipelines or existing valves shall not be made until after<br />

that section of the new construction has satisfactorily passed the hydrostatic tests.<br />

A. Except as otherwise specified or indicated on the Plans, steel pipe and fittings shall be as<br />

follows.<br />

1. Steel pipe 12 inches and smaller in nominal diameter shall be seamless or straight<br />

seam electric resistance welded pipe conforming to the requirements of ASTM A 53 or<br />

ASTM A 120. Pipe 6 inches and smaller shall be Schedule 40. Pipe over 6 inches but<br />

not larger than 12 inches shall be no lighter than Schedule 20.<br />

2. Steel pipe over 12 inches in nominal diameter shall be in accordance with<br />

AWWA C 200, except that butt strap, riveted, or swaged joints may not be used. Pipe<br />

over 12 inches in diameter shall have a wall thickness of not less than 1/4-inch to 72-inch<br />

diameter and 5/16-inch over 72-inch diameter, unless indicated otherwise on the Plans.<br />

All pipe shall be black unless indicated otherwise on the Plans or specified to be<br />

galvanized. If galvanized, it shall be galvanized in accordance with ASTM A 120. The<br />

working stress for any of the steels specified as acceptable for fabrication of pipe shall<br />

not exceed 50 percent of the yield point of the steel used.<br />

3. Wherever Dresser or Victaulic couplings are to be used on pipe 24 inches in diameter,<br />

or over, having a wall thickness of less than ! inch, stub ends not less than 6 inches long<br />

and ! inch in thickness shall be provided for insertion into the couplings.<br />

4. Steel pipe for liquid or gaseous dry chlorine shall be ASTM A 106, Grade A,<br />

Schedule 80, assembled with 300 psi malleable iron fittings and ammonia type flanges.<br />

5. Steel pipe and fittings shall be designed in accordance with AWWA Manual M11.<br />

PART 26 GROOVED-END STEEL PIPE<br />

A. GENERAL<br />

1. Grooved-end pipe with mechanical pipe couplings (Victaulic type) and fittings may be<br />

installed in place of flanged systems at above locations and in approved services on this<br />

project. Grooved-end pipe shall not be used underground or underwater unless indicated<br />

otherwise on the Plans.<br />

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2. Pipe and fittings shall be cut grooved. Method of grooving shall be in accordance with<br />

mechanical pipe coupling manufacturer's specifications. Pipe to be grooved shall have<br />

wall thicknesses not less than the minimum recommended by the coupling manufacturer<br />

for cut-grooving. Connections to valves and flanged-end pipe shall be by grooved-end to<br />

flanged pipe adapter flange or flanged adapter nipple. Grooved pipe and fitting ends<br />

shall be lightly coated with lubricant approved by the coupling manufacturer prior to<br />

placing gasket.<br />

3. Grooved-end pipe shall be supported in accordance with manufacturer's<br />

recommendations. In addition, at least one support shall be used between any two<br />

couplings.<br />

4. The Contractor shall submit for review complete information showing fittings, gaskets,<br />

mechanical pipe couplings, grooving of pipe and pipe lining or coating prior to installation<br />

of any pipe. All materials proposed for use are subject to the Engineer's approval.<br />

5. Mechanical pipe couplings and grooved-end pipe shall be installed in accordance with<br />

the coupling manufacturer's representative's recommendations.<br />

PART 27 GROOVED-END STEEL PIPE<br />

A. COUPLINGS AND FITTINGS<br />

PART 28 JOINTS<br />

1. Steel pipe may be grooved-end and joined by mechanical pipe couplings. Mechanical<br />

couplings shall be self-centering and shall engage and lock in place the grooved pipe and<br />

pipe fitting ends in a positive watertight couple. Coupling housing clamps shall be<br />

fabricated in two or more parts of malleable iron castings, in accordance with ASTM A 47,<br />

Grade 32510. Coupling assembly shall be securely held together by two or more steel<br />

bolts and nuts of heat-treated carbon steel. Nuts and bolts shall be in accordance with<br />

ASTM A 183 and A 194, Grade 2.<br />

2. Couplings shall hold in place a composition water-sealing gasket designed so that<br />

internal water pressure serves to increase the seal's water tightness.<br />

3. Gaskets for use with cement lined steel pipe shall be captured between the ends of the<br />

pipe to protect the exposed metal from corrosion. Gaskets shall be Buna-N in<br />

accordance with ASTM D 2000, Grade No. 4AA615A13B13.<br />

4. All pipe fittings used in connection with pipe couplings shall be radius grooved. Pipe<br />

fittings shall be malleable iron castings in accordance with ASTM A 47, Grade II, or<br />

ductile iron Grade 60-45-10 in accordance with ASTM A 536.<br />

A. Steel pipe joints shall be screwed, welded, flanged, or flexible joints as is appropriate to the<br />

pipe size and application, except that galvanized pipe shall not be welded. Welding shall be in<br />

accordance with AWWA C 206.<br />

B. Piping shall be made up with a sufficient number of unions, flexible couplings, or flanged joints<br />

to permit ready breaking of lines for maintenance in addition to any unions or flanges indicated on<br />

the Plans. The Engineer may direct the location of any unions, flexible couplings, or flanged<br />

joints, in addition to those indicated on the Plans, at his discretion.<br />

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1. Unions shall be railroad type with bronze-to-iron seat, galvanized if used with<br />

galvanized pipe. Flanged joints may be used instead of unions.<br />

C. Unless otherwise specified or indicated on the Plans, pipe joints shall be of the type specified<br />

below.<br />

PART 29FITTINGS<br />

1. Pipe smaller than 2 inches shall have screwed joints or flexible couplings. Pipe<br />

2 inches through 4 inches shall have screwed, flanged, or welded joints, or flexible<br />

couplings. Pipe larger than 4 inches shall have flanged or welded joints or flexible<br />

couplings.<br />

2. Threading shall be done with clean, sharp dies. Pipe threads carelessly made, wavy,<br />

rough, or chewed shall be rejected. All screwed joints shall be tightly and neatly made up<br />

with an application of Teflon tape or approved paste compound applied to the male<br />

threads only, except that liquid and dry chlorine lines and liquid LPG lines shall be made<br />

up with litharge and glycerine.<br />

3. Flanges shall come together at the proper orientation with no air gaps between the<br />

flanges after the gaskets are in place. The fit shall not be made by springing any piping,<br />

nor shall the orientation alignment be corrected by taking up on any flange bolts. Flange<br />

bolts shall slip freely into place with absolutely no binding. If the proper fit is not obtained,<br />

the piping shall be altered. Machined flanges or tapered fillers shall be used to<br />

accomplish changes in grade or to slope lines for drainage.<br />

4. All welded joints shall be electric welded. Welding shall be in accordance with<br />

AWWA C 206. Qualification of welders shall be as covered in AWWA C 206. All testing<br />

of welders shall be at the Contractor's expense, including cost of test nipples, welding<br />

rod, and equipment.<br />

1. Fittings used with screwed pipe shall be 150 pounds malleable iron banded screwed<br />

fittings in accordance with ANSI B 16.3, galvanized in accordance with ASTM A 153 if<br />

used with galvanized pipe, or cast iron drainage screwed fittings in accordance with<br />

ANSI B 16.12, galvanized in accordance with ASTM A 153 if used with galvanized pipe.<br />

Drainage fittings shall be used with drain lines, and other lines which are required to be<br />

graded.<br />

2. Flanged fittings 12 inches and smaller shall be 125 pounds cast iron flanged fittings in<br />

accordance with ANSI B 16.1 or 150 pounds steel flanged fittings in accordance with<br />

ANSI B 16.5. Flanged fittings for pipe larger than 12-inch may be as above or may be<br />

fabricated from sections of steel pipe in accordance with AWWA C 208, with flanges as<br />

specified in AWWA C 207.<br />

3. Companion flanges 4 inches and smaller may be 125 pounds screwed cast iron<br />

companion flanges in accordance with ANSI B 16.1 or 150-pound slip-on or welding neck<br />

steel flanges in accordance with ANSI B 16.5, except that ammonia type flanges shall be<br />

used on chlorine liquid or gas piping. Companion flanges for pipe from 4 inches to and<br />

including 12 inches shall be slip-on or welding neck flanges in accordance with<br />

ANSI B 16.5.<br />

4. Companion flanges for pipe larger than 12 inches may be as above or may be steel<br />

plate or raised hub flanges in accordance with AWWA C 207.<br />

5. Slip-on flanges shall be attached to pipe by two fillet welds, in accordance with<br />

AWWA C 207. Welding neck flanges shall be secured by full penetration butt welds<br />

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PART 30 LINING<br />

without backing rings. After welding in place, the faces of flanges shall be perpendicular<br />

to the axis of the pipe, or, in the case of fittings, at the proper angle to each other, and<br />

bolt holes shall be in proper alignment. Flanges shall be shop welded to pipe or fittings<br />

before lining is applied.<br />

6. Machined flanges or tapered fillers shall be used to accomplish changes in grade, or to<br />

slope lines for drainage.<br />

7. Flange bolts shall be in accordance with ANSI B 16.1, except that flanges underground<br />

or in water shall have Type 304 or Type 316 stainless steel, or Everdur bolts and nuts.<br />

8. All flange bolts shall be cut and finished to project not more than 1/4 inch beyond<br />

outside face of nut after joint is assembled. Where cap screws or stud bolts are required,<br />

flanges shall be provided with tapped holes for such cap screws or stud bolts.<br />

9. Gaskets shall be ring gaskets of 1/16-inch Cranite, Garlock, or equal.<br />

10.Welding fittings for pipe 8 inches and smaller in size shall be butt-welding fittings in<br />

accordance with ANSI B 16.9, standard wall or standard weight. Welding fittings for pipe<br />

larger than 8 inches shall be butt-welding fittings in accordance with ANSI B 16.9, or may<br />

be made up out of sections of pipe welded together, except where smooth bends are<br />

indicated in air lines.<br />

11. Fittings made up of sections of pipe welded together shall be made of pipe of at least<br />

the same wall thickness as the pipe with which used, and bends shall be miter bends,<br />

fabricated in accordance with AWWA C 208 and as supplemented by AWWA Manual<br />

No. Mll. Welding of these made-up fittings shall be in accordance with AWWA C 206.<br />

12. Outlets and four branch fittings shall be designed and fabricated in accordance with<br />

AWWA Manual No. M11.<br />

A. Except as otherwise provided, lining in steel pipe shall be as follows.<br />

PART 31 PIPE COATING<br />

1. CEMENT MORTAR LINING<br />

a. Steel pipe specified or shown on the Plans to be cement mortar lined may be<br />

shop lined in accordance with AWWA C 205, or lined after installation by means<br />

of a pipe lining machine. If a lining machine is used, it must be approved by the<br />

Engineer and be capable of applying a lining comparable in density and<br />

smoothness and of the same thickness as the above specified shop applied<br />

lining. In-place lining shall conform to applicable portions of AWWA C 602.<br />

A. Aboveground steel pipe shall be painted as provided in DIVISION 9 of these <strong>Specification</strong>s.<br />

B. Except as otherwise provided, all buried steel pipe shall be protected by the following coating<br />

systems applied in strict accordance with the manufacturer's instructions.<br />

1. Pipe coating shall extend 6 inches above finish grade or finish floor, and shall be neatly<br />

terminated.<br />

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2. Before coating, pipe surface shall be free of dust, dirt, loose rust, moisture, welding<br />

residue, oil, and grease. Surface shall then be power tool cleaned or commercial blast<br />

cleaned to conform to SSPC <strong>Specification</strong> SP-3 or SP-6.<br />

PART 32 CEMENT MORTAR COATING<br />

A. Steel pipe specified or shown to be cement mortar coated shall be coated in accordance with<br />

AWWA C 205 modified as follows:<br />

1. Portland cement shall conform to ASTM C 150, Type II, low alkali.<br />

2. Sand shall conform to the requirements of AWWA C 205 except that the total<br />

percentage of all deleterious material shall not exceed 3 percent.<br />

PART 33 COPPER PIPE AND TUBING<br />

A. Except as otherwise specified or shown on the Plans, copper pipe and tubing shall be as<br />

follows: copper pipe for the conveyance of water or aqueous solutions shall conform to the<br />

requirements of ASTM B 88 as detailed below.<br />

PART 34 ASTM B 88 TUBING<br />

1. Copper lines shall be neatly supported as shown on the Plans or at such intervals as to<br />

prevent sagging. Tube shall be cut square with hacksaw or disc cutter and shall be<br />

reamed full size and burrs removed. If necessary, a sizing tool shall be used to correct<br />

any distortion. The outside surface of the end of the pipe and the inside surface of solder<br />

fittings shall be cleaned with steel wool until the metal is bright. Soldering flux shall be<br />

applied to the cleaned surfaces of pipe and fittings in a thin, uniform, complete coating.<br />

After the pipe has been inserted in the fitting as far as it will go, the fitting shall be twisted<br />

on the pipe to help spread the flux uniformly. The fitting shall be heated until it reaches<br />

the correct temperature to melt the solder. The flame shall then be removed and the<br />

solder applied to the edge of the fitting or to the solder hole in the fitting, if there is one,<br />

and the joint completely filled with solder. When the solder has congealed to a plastic<br />

state, the excess metal shall be removed with a cloth or brush. Joints shall not be<br />

quenched after soldering.<br />

2. All copper lines shall be cleaned with high-pressure air after first disconnecting piping<br />

at instruments, filters, pressure reducers, valve operators, and other special devices.<br />

3. All copper lines shall be tested in the same manner as the piping system to which they<br />

connect, except that instrument air lines may be tested by use of a halide torch or other<br />

device after charging the lines with Freon.<br />

1. All exposed copper pipe or tubing conforming to ASTM B 88 shall be Type L harddrawn,<br />

rigid, seamless copper water tubing.<br />

2. Copper tubing buried in the ground or in plastic conduit shall conform to the same<br />

specification but shall be Type K soft-annealed.<br />

3. Fittings shall be Hoke "Gyrolok," Crawford Fitting Company "Swagelok," or equal, or<br />

solder type forged or wrought copper. Solder shall be ASTM B 32, Alloy Grade 5A.<br />

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4. Copper pipe connected to ferrous pipe or valves, or other non-copper items shall be<br />

connected by means of dielectric insulating unions or fittings as manufactured by the<br />

Patrol Valve Company, Mueller Company, or equal.<br />

5. When making connections to meters or other devices having iron pipe size threaded<br />

fittings, special thread to tube adapters shall be used. Such adapters shall be Crawford<br />

Fitting Company "Swagelok," Hoke "Gyrolok," or equal.<br />

PART 35 PLASTIC PIPE, TUBING, AND FITTINGS<br />

A. Except as otherwise specified herein, or as called for on the Plans, plastic pipe, tubing, and<br />

fittings shall be as follows.<br />

1. Extruding and molding material shall be virgin material containing no scrap, re-grind, or<br />

rework material except that, where permitted in the referenced standard specifications,<br />

clean rework material generated from the manufacturer's own operations may be used as<br />

long as the end product meets the requirements of this specification. Pipe and tubing,<br />

except for drainage pipe, shall meet the requirements of the National Sanitation<br />

Foundation Testing Laboratories Inc. and shall bear the "NSF" seal.<br />

2. All plastic pipe delivered to the jobsite shall be plainly marked as to nominal pipe or<br />

tubing size, type, class, schedule or pressure rating, and manufacturer.<br />

3. Fittings shall be of the same material as the pipe and of equal or greater pressure<br />

rating, except that drainage waste and vent (DWV) fittings need not be pressure rated;<br />

and all fittings shall conform to the appropriate ASTM <strong>Specification</strong>. In general, fittings<br />

for rigid pipe shall be socket type for solvent or fusion welding, and fittings for nonrigid<br />

pipe shall be insert or flare fittings as specified or approved by the Engineer.<br />

4. Transitions from plastic to metal or IPS pipe shall be by molded transition fittings, not<br />

by threading the plastic pipe. Unions 2-2/2 inches and smaller shall be socket end<br />

screwed unions, and unions 3 inches and over shall be made up of socket flanges with<br />

1/8-inch full face soft rubber gasket. Unions shall be located where shown on the Plans<br />

and elsewhere as directed by the Engineer for adequate access to the piping system for<br />

inspection and cleaning.<br />

5. Nipples for transition from plastic pipe to rubber hose shall be serrated.<br />

PART 36 POLYVINYL-CHLORIDE (PVC) PIPE AND FITTINGS<br />

1. PVC pipe shall be Schedule 40 or Schedule 80 as specified, PVC 1120, conforming to<br />

the requirements of ASTM D 1785 and appendices thereto. Pipe shall be extruded from<br />

Type I, Grade 1, Class 12454 material as specified in ASTM D 1784.<br />

2. Fittings shall conform to ASTM D 2466 or D 2467 for pressure fittings, or to D 2665 for<br />

DWV fittings as is appropriate to the service and pressure requirement.<br />

3. PVC pipe shall be tested at the pressure listed in the piping schedule.<br />

PART 37 CLASS 150 PVC PIPE<br />

A. PVC Class 150 pipe shall meet the requirements of ASTM D 2241 except that the pipe shall<br />

have outside diameters of ductile iron pipe sizes instead of iron pipe sizes. PVC pipe of 4-inch<br />

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through 12-inch diameter shall meet the requirements of AWWA C 900 with pressure class of 150<br />

and DR of not less than 18. PVC pipe of 14-inch through 36-inch diameter shall meet the<br />

requirements of AWWA C-905 with pressure rating of not less than DR 18. Each length of pipe<br />

shall be capable of withstanding without failure 600 psi hydrostatic pressure for a minimum of<br />

5 seconds. The integral bell shall be tested with the pipe.<br />

B. Provisions shall be made for contraction and expansion at each joint with a rubber ring and<br />

integral thickened bell as part of each joint. The rubber ring shall meet the requirements of<br />

ASTM D 1869. The bell section shall be at least as strong as the pipe barrel.<br />

1. At least 85 percent of the total footage of pipe shall be furnished in standard lengths of<br />

20 feet. The remaining footage of pipe may be in random lengths of not less than 10 feet<br />

long.<br />

Sizes and their respective dimensions shall be as specified in the following tabulation:<br />

Nominal Pipe<br />

Size (Inches)<br />

4<br />

6<br />

8<br />

10<br />

12<br />

Outside Pipe<br />

Diameter<br />

(Inches)<br />

4.80<br />

6.90<br />

9.05<br />

11.10<br />

13.20<br />

PART 38 FITTINGS FOR PVC PIPE<br />

Minimum Pipe<br />

Wall<br />

Thickness (Inches)<br />

0.282<br />

0.406<br />

0.532<br />

0.653<br />

0.776<br />

A. Fittings for PVC pipe shall be cast iron fittings as specified under cast iron and ductile iron pipe in<br />

these <strong>Specification</strong>s and properly sized for the dimensions of the pipe being used. All fittings for<br />

joining pipe 4 inches in diameter and larger shall be of the push-on rubber gasket or mechanical<br />

joint type of joint.<br />

PART 39 PVC PIPE LEAKAGE TEST<br />

A. All PVC pipe shall be tested for leakage at 150 psi per AWWA C 605-97, measured at the lowest<br />

point in the line. Any sections of pipelines indicating more than the allowable leakage shall be<br />

repaired and retested until the leakage is less than the allowable indicated below. The leakage test<br />

shall be for a minimum duration of 2 hours. The leakage test shall be made after backfilling. Any<br />

visible leaks shall also be repaired.<br />

Pipe Diameter<br />

Inches<br />

4<br />

6<br />

8<br />

10<br />

12<br />

14<br />

16<br />

18<br />

20<br />

24<br />

Allowable Leakage<br />

Gallons/100 Joints/Hour<br />

0.33<br />

0.50<br />

0.66<br />

0.83<br />

0.99<br />

1.16<br />

1.32<br />

1.49<br />

1.66<br />

1.99<br />

PART 40 RUBBER HOSE<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION 02630 - 15<br />

PIPING, VALVE, GATES AND SPECIALTIES MARCH 2, 2009


A. Rubber hose shall be furnished and installed where indicated on the Plans and specified herein.<br />

Rubber hose larger than 1-1/2 inches in size shall be Style MHB, as manufactured by the Goodyear<br />

Rubber Company; P-293 Non-Twist Fire Hose as manufactured by Uniroyal Inc.; equivalent Goodall<br />

Rubber Company; or equal. Rubber hose !-inch through 1-1/2-inch shall be Wingfoot General<br />

Purpose as manufactured by Goodyear Rubber Company; P-999 General Purpose Air Hose as<br />

manufactured by Uniroyal; equivalent Goodall Rubber Company; or equal. Hose ends shall be<br />

equipped and fitted with appropriate combination clamped nipples and threaded ends to make up<br />

the assembly shown on the Plans. Hose shall be neoprene or approved oil resistant material and<br />

suitable for a working pressure of not less than 150 pounds per square inch.<br />

PART 41 SPECIALTIES<br />

A. The Contractor shall furnish and install, wherever shown on the Plans, as called for in these<br />

<strong>Specification</strong>s, or as required for proper operation of equipment, all items specified under this<br />

heading including gaskets, bolts, caulking materials, hangers, supports, guides, anchors, and such<br />

incidental materials and equipment as are required to make the items complete and ready for use.<br />

PART 42 FLEXIBLE PIPE COUPLINGS<br />

A. Where shown on the Plans or specified, or elsewhere as approved by the Engineer for the<br />

Contractor's convenience, flexible couplings shall be furnished and installed.<br />

B. Flexible couplings shall be galvanized when on galvanized pipe or on pipe which are epoxy or<br />

cement lined, or when underground. When flexible type couplings are used as expansion joints, the<br />

ends of the pipe shall be separated to allow for expansion.<br />

1. For cast iron pipes, flexible couplings shall be Dresser Style 53; Rockwell Series 430;<br />

Baker Series 228; or equal.<br />

2. For steel pipes, flexible couplings shall be Dresser Style 38; Rockwell Series 411; or equal,<br />

except where other Styles are required for special conditions. Where indicated on the Plans,<br />

flexible couplings shall be suitable for connecting pipes which have different outside<br />

diameters.<br />

C. Flanged coupling adapters shall have not less than two anchor studs each.<br />

.<br />

PART 43 FITTINGS<br />

1. Where flexible couplings are installed underground, Type 316 stainless steel bolts shall be<br />

used. The entire coupling shall be given a 20-mil coat of T.C. Mastic as manufactured by the<br />

Tape Coat Company, Inc.; Bitumastic No. 50 as manufactured by Koppers Company, Inc.; or<br />

equal.<br />

2. Gaskets for all couplings except those on the air piping system shall be neoprene rubber,<br />

or equal. Gaskets for couplings in the air piping system shall be suitable for operation at a<br />

temperature of 250 degrees F.<br />

3. All flexible couplings shall have tie downs unless directed otherwise with a written note on<br />

the Plans.<br />

A. Changes in pipe size on soil and waste lines shall be made with reducing fittings. All changes in<br />

direction shall be made by use of 45-degree wyes, half wyes, long sweep 1/4 bends, 1/6, 1/8, or<br />

1/16 bends, except that sanitary tees may be used on vertical stacks; and short 1/4 bends or<br />

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PIPING, VALVE, GATES AND SPECIALTIES MARCH 2, 2009


elbows 3 inches in size or larger may be used on soil or waste lines where the change in direction<br />

of flow is from horizontal to vertical and on the discharge from water closets.<br />

PART 44 UNION CONNECTIONS<br />

A. Slip joints will be permitted only in trap seals or on the inlet side of the traps. The use of long<br />

screws and bushings is not acceptable.<br />

PART 45 JOINTS<br />

A. Bell-and-spigot joints shall be firmly packed with oakum and caulked with not less than 1 inch of<br />

lead or shall be made up with double seal elastomer push-on gaskets. Threaded joints shall be<br />

American Standard Taper screw threads, clean cut, and made up with graphite and oil or other<br />

suitable pipe compounds.<br />

PART 46 VALVES<br />

A. The Contractor shall furnish all valves where indicated on the Plans, as called for in these<br />

<strong>Specification</strong>s, or as required for proper operation of the equipment in general. Unless otherwise<br />

indicated on the Plans or specified in other sections of these <strong>Specification</strong>s, valves shall conform to<br />

the requirements as specified herein.<br />

1. Valves shall be manufactured by a manufacturer whose valves have had successful<br />

operational experience in comparable service.<br />

2. The valve manufacturer shall furnish detailed technical information as required by the<br />

Engineer for evaluating the quality of the valves and as required by the Contractor for proper<br />

valve installation. The technical information shall include complete dimensions, weights, and<br />

material lists. No valve will be approved for installation until the required information has been<br />

received and approved.<br />

3. Wherever stainless steel is specified in this section, it shall be AISI Type 316, or Type 304<br />

unless otherwise specified. Where valve, gate, and operator bolts and nuts are submerged in<br />

sewage or water, occur in an enclosed space above sewage or water, are installed below the<br />

tops of walls of structures containing sewage or water and are installed at openings in<br />

concrete or metal decks, bolts and nuts shall be stainless steel unless specifically noted<br />

otherwise. Where dissimilar metals are being bolted, stainless steel bolts shall be used.<br />

Underground bolts shall be low-alloy steel in accordance with AWWA C 111, unless<br />

specifically noted to be otherwise.<br />

4. The zinc content of bronze or brass used in any valve parts shall not exceed 6 percent.<br />

The aluminum content of bronze shall not exceed 2 percent.<br />

5. The method of connection of valves to each piping system shall be as detailed on the<br />

Plans. In general, unless otherwise indicated on the Plans or specified, all valves 3-inch size<br />

and larger shall have flanged ends or shall be designed for bolting to flanged pipe and all<br />

valves less than 3-inch size shall have screwed ends.<br />

6. The Contractor shall furnish to the pipe supplier, after flanged valves and flanged check<br />

valves are selected, the face-to-face dimensions of all flanged valves and check valves to be<br />

installed in flanged pipelines so that the pipe may be fabricated to the proper length.<br />

7. All buried valves shall have cast iron valve boxes. The boxes shall be asphalt varnished,<br />

or enameled cast iron, adjustable to grade, and installed perpendicularly, centered around<br />

and covering the upper portions of the valve or valve operator. The box shall not be<br />

supported in any manner by the valve, valve operator, or the pipe. The top of each valve box<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION 02630 - 17<br />

PIPING, VALVE, GATES AND SPECIALTIES MARCH 2, 2009


shall be placed flush with finish grade unless otherwise directed by the Engineer. Valve<br />

boxes shall be two-piece Mueller Company, Tyler Pipe Industries Inc., or equal.<br />

8. All buried valves and other valves located below the operating deck or level, specified or<br />

noted to be key operated, shall have an operator shaft extension from the valve or valve<br />

operator to finish grade or deck level, a 2-inch square AWWA operating nut, and cover or box<br />

and cover, as may be required.<br />

9. Except as otherwise specified, all buried valves shall be painted with two coats of asphalt<br />

varnish in accordance with the requirements of AWWA Standard C 500. This protective<br />

coating shall be protected from damage until valve is backfilled. After installation the valves<br />

shall be wrapped with polyethylene as specified for cast iron pipe.<br />

10. Globe and gate valves shall be installed with stems horizontal or vertical above the pipe,<br />

except as specifically indicated otherwise.<br />

11. All butterfly valves and plug valves above grade not specified to have geared operators<br />

shall be fitted with ell or tee wrench or handles for operation. Wrenches shall be secured to<br />

the valve head or stem except that if a wrench so secured constitutes a hazard to personnel it<br />

shall be stowed immediately adjacent to the valve on or in a suitable hanger, bracket, or<br />

receptacle.<br />

12. Where proper operation and utilization of equipment and facilities requires installation of<br />

valves not shown or specified, the Contractor shall provide and install, upon approval by the<br />

Engineer, valves similar and comparable to valves specified for similar and comparable duty<br />

in other parts of the project, without additional cost to the Owner.<br />

PART 47 INSTALLATION OF VALVES<br />

1. The Contractor shall furnish all labor, materials, and equipment necessary to install the<br />

valves complete in place at the locations indicated on the Plans in accordance with the<br />

details and these <strong>Specification</strong>s.<br />

2. The Contractor shall furnish all incidental materials necessary for installation of the valves<br />

such as flange gaskets, flange bolts and nuts, valve boxes and covers, and all other materials<br />

required for the complete installation.<br />

3. The Contractor shall provide the necessary concrete bases and blocking to support the<br />

valves.<br />

PART 48 GATE VALVES UNDERGROUND<br />

1. Gate valves for buried installation shall be iron body, resilient seat, non-rising stem,<br />

conforming to AWWA C 509, with double O-ring stem seal and epoxy coated in conformance<br />

with AWWA C550. Valves shall open counterclockwise. Valve ends shall be flanged or<br />

mechanical joint as required for the type of pipe used. Maximum shutoff pressure shall be<br />

200 psi. Operators shall be suitable for buried service and shall have an operator shaft<br />

extension to finished grade, a 2-inch square AWWA nut, valve box, and cover.<br />

PART 49 CHECK VALVES<br />

A. Except as otherwise specified, shown on the Plans, or approved by the Engineer, check valves<br />

shall be as follows: Check valves shall be for 150-pound or better service and suitable for operation<br />

in either horizontal or vertical position.<br />

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PIPING, VALVE, GATES AND SPECIALTIES MARCH 2, 2009


END OF SECTION 02630<br />

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SECTION 02668 - FIRE WATER SYSTEM<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section includes fire water systems.<br />

B. Related Sections:<br />

1. Refer to Division-2 section 02004 "Excavation Support Protections" for excavation<br />

and backfill required for fire water systems; not work of this section.<br />

2. Refer to Division-3 section 03300 for concrete work required for fire water systems;<br />

not work of this section.<br />

3. Refer to Division-15 section 15500 "Fire Protection" for interior building systems<br />

including sprinklers and standpipes; not work of this section.<br />

1.2 QUALITY ASSURANCE:<br />

A. Codes and Standards:<br />

1. NFPA Compliance: Install fire water systems in accordance with NFPA 24 "Standard<br />

for Installation of Private Fire Service Mains and Their Appurtenances".<br />

B. Local Fire Department/Marshall Regulations: Comply with governing regulations pertaining to<br />

hydrants, including hose unit threading and similar matching of connections.<br />

C. UL Compliance: Provide fire hydrants that comply with UL 246 "Hydrants for Fire-Protection<br />

Service", and are listed by UL.<br />

1.3 SUBMITTALS:<br />

A. Product Data: Submit manufacturer's technical product data and installation instructions for<br />

fire water system materials and products.<br />

B. Maintenance Data: Submit maintenance data and parts lists for fire water system materials<br />

and products. Include this data, product data, shop drawings, and record drawings in<br />

maintenance manual; in accordance with requirements of Division 1.<br />

PART 2 - PRODUCTS<br />

2.1 IDENTIFICATION:<br />

A. Underground-Type Detectable Warning Tape: Manufacturer's standard permanent,<br />

bright-colored, continuous-printed plastic tape, intended for direct-burial service; not less than<br />

6" wide x 4 mils thick. Provide blue tape with black printing reading "CAUTION WATER LINE<br />

BURIED BELOW".<br />

2.2 PIPES AND PIPE FITTINGS:<br />

A. Provide materials and products complying with NFPA 24 where applicable. Provide sizes<br />

and types matching piping and equipment connections; provide fittings of materials which<br />

match pipe materials used in fire water piping systems. Where more than one type of<br />

materials or products is indicated, selection is Installer's option.<br />

B. Piping: Provide pipe fittings and accessories of same material and weight/class as pipes,<br />

with joining method as indicated. Minimum size of Fire Main serving Building Fire sprinkler<br />

system on Fire Hydrants shall be 6 inches in diameter.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FIRE WATER SYSTEM 02668 - 1


1. Ductile Iron Pipe: AWWA C151, with cement mortar lining complying with AWWA<br />

C104; Class 51 unless otherwise indicated.<br />

a. Fittings: Ductile-Iron complying with AWWA C110, cement lined, with<br />

rubber gaskets conforming to AWWA C111.<br />

2. PVC Pipe: AWWA C-900, Class 150 unless otherwise indicated.<br />

a. Fittings: Schedule 80 PVC fittings complying with ASTM 1785.<br />

2.3 PIPING SPECIALTIES:<br />

A. Pipe Line Strainers: UL-listed, 175 psi working pressure, Y-type or basket type, with ends to<br />

suit piping connections.<br />

2.4 METERS:<br />

A. Detector-Type Meters: UL-listed, 175 psi working pressure, with disc meter bypass.<br />

2.5 VALVES:<br />

A. Gate Valves: UL-listed, 175 psi working pressure for 12" and smaller, 150 psi for sizes larger<br />

than 12". Threaded, flanged, hub, or other end configurations to suit size of valve and piping<br />

connection. Inside screw type for use with indicator post, iron body bronze mounted, non-<br />

rising stem, solid wedge disc.<br />

B. Check Valves: UL-listed, 175 psi working pressure for 2" through 12", 150 psi for sizes<br />

larger than 12". Swing type, iron body bronze mounted with metal-to-metal or rubber-faced<br />

checks. Threaded, flanged, or hub end, to suit size and piping connections.<br />

2.6 FIRE HYDRANTS:<br />

A. Provide cast-iron body fire hydrants, compression type, opening against pressure and closing<br />

with pressure, base valve design, 200 psi working pressure, with 1/4" gage tapping and<br />

bronze plug in standpipe, conforming to the latest edition of AWWA C-502, "Dry Barrel Fire<br />

Hydrants." Conform to Lehi City Standards for Hydrant type.<br />

B. Features: Provide the following features:<br />

1. Size: 5" valve opening.<br />

2. Direction to Open Hydrant: Left.<br />

3. Size and Shape of Operating and Cap Nuts: Pentagon 1-1/2" point to flat.<br />

4. Hose Nozzles: 2-1/2" National Standard Thread, cap and chain.<br />

5. Pumper Nozzles: 5" National Standard Thread, cap and chain.<br />

6. Depth of Trench: 4'-6".<br />

Connection to Main: 6" mechanical joint.<br />

7. Contractor shall verify exact requirements and features with Lehi City standards.<br />

2.7 ACCESSORIES:<br />

A. Anchorages: Provide anchorages for tees, wyes, crosses, plugs, caps, bends, valves, and<br />

hydrants. After installation, apply full coat of asphalt or other acceptable corrosion-retarding<br />

material to surfaces of ferrous anchorages.<br />

B. Clamps, Straps, and Washers: Steel, ASTM A 506.<br />

C. Rods: Steel, ASTM A 575.<br />

D. Rod Couplings: Malleable-iron, ASTM A 197.<br />

E. Bolts: Steel, ASTM A 307.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FIRE WATER SYSTEM 02668 - 2


F. Cast-Iron Washers: Gray-iron, ASTM A 126.<br />

G. Thrust Blocks: Concrete, 2,500 psi.<br />

PART 3 - EXECUTION:<br />

3.1 INSTALLATION<br />

A. Identification: During back-filling/top-soiling of underground fire water piping systems, install<br />

continuous underground-type plastic line marker, located directly over buried line at 6" to 8"<br />

below finished grade.<br />

B. Pipe and pipe fittings:<br />

1. Ductile-Iron Pipe: Install in accordance with AWWA C600 "Standard for Installation<br />

of Ductile-Iron Water Mains and Their Appurtenances".<br />

2. PVC Pipe: Install in accordance with manufacturers recommendations and provide<br />

pipe bedding as required by authority having jurisdiction.<br />

3. Depth of Cover: Provide minimum depth of cover over underground piping in<br />

accordance with NFPA 24, Figure A-8-11 "Recommended Depth of Cover Above<br />

Top of Underground Yard Mains" or 60" below finish grade, whichever is greater.<br />

C. Piping Specialties:<br />

1. Pipe Line Strainers: Install as indicated, with valved blowoff piped to drain.<br />

D. Meters: Install as indicated with shutoff valve on either side of meter and valved bypass full<br />

line size.<br />

E. Valves: Provide post indicator for control valves.<br />

1. Shutoff Valves: Install shutoff valve ahead of each hydrant.<br />

F. Hydrants: Install fire hydrants in accordance with AWWA M17 "Installation, Operation, and<br />

Maintenance of Fire Hydrants".<br />

1. Location: Install fire hydrants minimum of 40'-0" from building outside wall, as<br />

indicated, or if not shown.<br />

G. Runs shall be as close as possible to those shown on drawings.<br />

H. Backfill only after pipe lines have been tested, inspected, and approved by the Architect.<br />

3.2 FIELD QUALITY CONTROL:<br />

A. Testing Agency: The Owner will employ and pay a qualified independent testing agency to<br />

perform field quality-control testing services specified in this section. Retesting of materials<br />

failing to meet specified requirements shall be done at Contractors expense.<br />

B. Piping Tests: Conduct piping tests before joints are covered, and after thrust blocks have<br />

sufficiently hardened. Fill pipeline with water 24-hrs prior to testing, and apply test pressure<br />

to stabilize system.<br />

C. Hydrostatic Tests: Test at not less than 200 psi for 2-hrs, or at 50 psi above maximum<br />

static pressure if it is greater than 150 psi.<br />

1. Test fails if leakage exceeds 2-qts per hour per 100 gaskets or joints irrespective of<br />

pipe diameter.<br />

2. Increase pressure in 50 psi increments and inspect each joint between increments.<br />

Hold at test pressure for one hour, decrease to 0 psi. Slowly increase again to test<br />

pressure and hold for one more hour.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FIRE WATER SYSTEM 02668 - 3


D. Operating Tests: Open and close all valves and hydrants under system water pressure.<br />

Check dry barrel hydrants for proper drainage.<br />

1. For systems with fire pumps, run pumps during operating tests.<br />

3.3 ADJUSTING AND CLEANING:<br />

A. Flushing: Flush underground mains and lead-in connections to sprinkler risers before<br />

connection is made to sprinklers, standpipes, or other fire protection system piping.<br />

1. Flush at flow rate not less than that indicated in NFPA 24, or at hydraulically<br />

calculated water demand rate of the system, whichever is greater.<br />

B. Disinfection of Potable Water System: Flush pipe system with clean potable water until no<br />

dirty water appears at point of outlet. Fill system with water-chlorine solution containing at<br />

least 50 ppm of chlorine. Valve off system and let stand for 24- hrs minimum. Flush with<br />

clean potable water until no chlorine remains in water coming from system.<br />

1. Repeat procedure if contamination is present in bacteriological examination.<br />

C. Disinfection of Water Mains: Flush and disinfect in accordance with AWWA C652<br />

"Standard for Disinfecting Water Mains".<br />

1. Contractor shall submit written verification to Project Manager stating, Disinfection<br />

has been completed in strict compliance with specification for this project and with<br />

jurisdiction having authority over water system<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FIRE WATER SYSTEM 02668 - 4


SECTION 02810 – UNDERGROUND IRRIGATION SYSTEMS<br />

1.01 GENERAL<br />

The requirements of the "General Conditions of the Contract" shall apply to all work of<br />

this Section with the same force and effect as though repeated in full herein.<br />

1.02 DESCRIPTION<br />

A. Scope of Work:<br />

Provide all labor, materials, transportation, and services necessary to furnish and<br />

install irrigation systems as shown on the drawings and described herein.<br />

1.03 QUALITY ASSURANCE & REQUIREMENTS<br />

A. Permits and Fees:<br />

The Contractor shall obtain and pay for any and all permits and all inspections as<br />

required.<br />

B. Manufacturer's Directions:<br />

Manufacturer's directions and detailed drawings shall be followed in all cases<br />

where the manufacturers of articles used in this contract furnish directions covering<br />

points not shown in the drawings and specifications.<br />

C. Ordinances and Regulations:<br />

All local, municipal and state lawns, and rules and regulations governing to any<br />

portion of this work are hereby incorporated into and made a part of these<br />

specifications, and their provisions shall be carried out by the Contractor. Anything<br />

contained in these specifications shall not be construed to conflict with any of the above<br />

rules and regulations or requirements of the same. However, when these specifications<br />

and drawings call for or describe materials, workmanship, or construction of a better<br />

quality, higher standard, or larger size than is required by the above rules and<br />

regulations, the provisions of these specifications and drawings shall take precedence.<br />

D. Explanation of Drawings:<br />

1) Due to the scale of drawings, it is not possible to indicate all offsets, fittings, sleeves,<br />

etc. which may be required. The Contractor shall carefully investigate the structural<br />

and finished conditions affecting all of this work and plan his work accordingly,<br />

furnishing such fittings, etc. as may be required to meet such conditions. Drawings<br />

are generally diagrammatic and indicative of the work to be installed. The work shall<br />

be installed in such a manner as to avoid conflicts between irrigation systems,<br />

planting, and architectural features.<br />

2) All work called for on the drawings by notes or details shall be furnished and installed<br />

whether or not specifically mentioned in the specifications.<br />

3) The Contractor shall not willfully install the irrigation system as shown on<br />

the drawings when it is obvious in the field that obstructions, grade<br />

differences or discrepancies in area dimensions exist that might not have<br />

been considered in engineering. Such obstructions or differences should be<br />

brought to the attention of the Owner's authorized representative. In the<br />

event this notification is not performed, the irrigation Contractor shall<br />

assume full responsibility for any revision necessary.<br />

________________________________________________________________________<br />

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UNDERGROUND IRRIGATION SYSTEMS 02810-1


1.04 SUBMITTALS<br />

A. Material List:<br />

1) The Contractor shall furnish the articles, equipment, materials, or processes<br />

specified by name in the drawings and specifications. No substitution will<br />

be allowed without prior written approval by the Owner's Authorized<br />

Representative.<br />

2) A complete material list shall be submitted prior to performing any work.<br />

Material list shall include the manufacturer, model number and description<br />

of all materials and equipment to be used. Although manufacturer and other<br />

information may be different, the following is a guide to proper submittal format:<br />

Item No. Description Manufacturer Model No.<br />

1 Back flow preventer Febco 835Y<br />

2 Control Valves Rainbird EFA Series<br />

3 Quick coupling Valve Rainbird 33D LVC<br />

Irrigation submittal must be specific and complete. All items must be listed and should include<br />

solvent/primer, wire, wire connectors, valve boxes, etc. No copies of manufacturer's literature<br />

(catalog cuts) are required as submittal information.<br />

3) The Contractor may submit substitutions for equipment and materials listed<br />

on the irrigation drawings by following procedures as outlined in Section 6 of the<br />

Irrigation <strong>Specification</strong>s.<br />

4) Equipment or materials installed or furnished without prior approval of the<br />

Architect may be rejected and the Contractor required to remove such<br />

materials from the site at his own expense.<br />

5) Approval of any item, alternate or substitute indicates only that the product<br />

or products apparently meet the requirements of the drawings and<br />

specifications on the basis of the information or samples submitted.<br />

6) Manufacturer's warranties shall not relieve the Contractor of this liability<br />

under the guarantee. Such warranties shall only supplement the guarantee.<br />

B. Record and As-Built Drawings:<br />

1) The Contractor shall provide and keep up to date a complete "as-built"<br />

record set of blueline ozalid prints which shall be corrected daily and show<br />

every change from the original drawings and specifications and the exact<br />

"as-built" locations, sizes, and kinds of equipment. Prints may be obtained<br />

from the Architect at cost. This set of drawings shall be kept on site and<br />

shall be used only as a record set.<br />

2) These drawings shall also serve as work progress sheets and shall be the<br />

basis for measurement and payment for work completed. The Contractor<br />

shall make neat and legible annotations thereon daily as the work proceeds,<br />

showing the work as actually installed. These drawings shall be available at all times<br />

for inspection and shall be kept in a location designated by the Owner's Authorized<br />

Representative. Should record blueline drawing progress sheets not be available for<br />

review or not be up-to-date at the time of any observation (refer to Section 10 - Site<br />

Observation Schedule), it will be assumed no work has been completed and the<br />

Contractor will be assessed the cost of that site visit at the current billing rate of the<br />

Owner's Authorized Representative. No other observations shall take place prior to<br />

payment of that assessment.<br />

________________________________________________________________________<br />

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UNDERGROUND IRRIGATION SYSTEMS 02810-2


3) The Contractor shall make neat and legible notations on the record drawings<br />

progress sheets daily as the work proceeds, showing the work as actually<br />

installed. For example, should a piece of equipment be installed in a<br />

location that does not match the plan, the Contractor must indicate that<br />

equipment has been relocated in a graphic manner so as to match the<br />

original symbols as indicated in the irrigation legend. The relocated<br />

equipment and dimensions will then be transferred to the original record<br />

drawing plan at the proper time.<br />

4) Before the date of the final inspection, the Contractor shall transfer all<br />

information from the "as-built" prints to an ozalid sepia, procured from the<br />

Owner's Authorized Representative. All work shall be in waterproof India ink and<br />

applied to the mylar by a technical pen made expressly for use on mylar material.<br />

Such pen shall be similar to those manufactured by Rapidograph, Kueffell & Esser, or<br />

Faber Castell. The dimensions shall be made so as to be easily readable even on<br />

the final controller chart (see Section ?). The original mylar "record drawing" plan<br />

shall be submitted to the Owner's Authorized Representative for approval of prior to<br />

fabricating the controller chart.<br />

5) The Contractor shall dimension from two (2) permanent points of reference,<br />

building corners, sidewalk or road intersections, etc., the location of the<br />

following items:<br />

a. Connection to existing water lines.<br />

b. Connection to existing electrical power.<br />

c. Gate valves.<br />

d. Routing of sprinkler pressure lines (dimensions max. 100' along<br />

routing).<br />

e. Electric control valves.<br />

f. Routing of control wiring.<br />

g. Quick coupling valves.<br />

h. Other related equipment as directed by the Owner's Authorized<br />

Representative.<br />

6) On or before the date of the final inspection, the Contractor shall deliver the<br />

corrected and completed sepias to the Owner's Authorized Representative.<br />

Delivery of the sepias will not relieve the Contractor of the responsibility of furnishing<br />

required information that may be omitted from the prints.<br />

C. Equipment to be Furnished:<br />

1) Supply as part of this contract the following:<br />

a. Two (2) keys for each controller.<br />

2) The above mentioned equipment shall be turned over to the Owner at the<br />

conclusion of the project. Before final observation can occur, evidence that<br />

the Owner has received these items must be shown to the Owner's<br />

Authorized Representative.<br />

1.05 PRODUCT DELIVERY, STORAGE AND HANDLING<br />

A. Handling of PVC Pipe and Fittings:<br />

The Contractor is cautioned to exercise care in handling, loading, unloading, and<br />

storing of PVC pipe and fittings. All PVC pipe shall be transported in a vehicle which<br />

allows the length of pipe to lie flat so as not to subject it to undue bending or<br />

concentrated external load at any point. Any section of pipe that has been dented or<br />

damaged will be discarded and, if installed, shall be replaced with new piping.<br />

________________________________________________________________________<br />

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1.06 SUBSTITUTIONS<br />

A. If the Contractor wishes to substitute any equipment or materials for those<br />

equipment or materials listed on the irrigation drawings and specifications, he may do so<br />

by providing the following information of the Owner's authorized representative for<br />

review:<br />

1) Provide a statement indicating the reason for making the substitution. Use a<br />

separate sheet of paper for each item to be substituted.<br />

2) Provide descriptive catalog literature, performance charts and flow charts for each<br />

item to be substituted.<br />

3) Provide the amount of cost savings if the substituted item is approved.<br />

B. The Owner's authorized representative shall have the sole responsibility in<br />

accepting or rejecting any substituted item as an approved equal to those equipment and<br />

materials listed on the irrigation drawings and specifications.<br />

1.07 Guarantee<br />

A. The guarantee for the sprinkler irrigation system shall be made in accordance with the<br />

following form. The general conditions and supplementary conditions of these<br />

specifications shall be filed with the Owner or his representative prior to acceptance of<br />

the irrigation system.<br />

B. A copy of the guarantee form shall be included in the operations and maintenance<br />

manual.<br />

C. The guarantee form shall be retyped onto the Contractor's letterhead and contain<br />

the following information:<br />

GUARANTEE FOR IRRIGATION SYSTEM<br />

We hereby guarantee that the sprinkler irrigation system we have furnished and installed<br />

is free from defects in materials and workmanship, and the work has been completed in<br />

accordance with the drawings and specifications, ordinary wear and tear and unusual<br />

abuse, or neglect excepted. We agree to repair or replace any defects in material or<br />

workmanship which may develop during the period of one year from the date of<br />

acceptance and also to repair or replace any damage resulting from the repairing or<br />

replacing of such defects at no additional cost to the Owner. We shall make such repairs<br />

or replacements within a reasonable time, as determined by the Owner, after receipt of<br />

written notice. In the event of our failure to make such repairs or replacements within a<br />

reasonable time after receipt of written notice from the Owner, we authorize the Owner to<br />

proceed to have said repairs or replacements made at our expense and we will pay the<br />

costs and charges therefore upon demand.<br />

PROJECT:<br />

LOCATION:<br />

SIGNED:<br />

ADDRESS:<br />

________________________________________________________________________<br />

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PHONE: DATE OF ACCEPTANCE:<br />

IRRIGATION PRODUCTS<br />

2.01 MATERIALS<br />

A. General:<br />

Use only new materials of brands and types noted on drawings, specified herein, or<br />

approved equals.<br />

B. PVC Pressure Main Line Pipe and Fittings:<br />

1) Pressure main line piping shall be PVC Schedule 40 with solvent welded joints. PVC<br />

pipe for irrigation systems serviced from the Local Water District's water system shall<br />

be white in color.<br />

2) Schedule 40 pipe shall be made from NSF approved Type I, Grade I, PVC<br />

compound conforming to ASTM resin specification D1784. All pipe must meet<br />

requirements as set forth in Federal <strong>Specification</strong>s PS-22-70.<br />

3) PVC solvent-weld fittings shall be Schedule 40, 1-2, II-I NSF approved conforming to<br />

ASTM test procedure D2466.<br />

4) Solvent cement and primer for PVC solvent-weld pipe and fittings shall be of type and<br />

installation methods prescribed by the manufacturer.<br />

5) All PVC pipe must bear the following markings:<br />

a. Manufacturer's name<br />

b. Nominal pipe size<br />

c. Schedule or class<br />

d. Pressure rating in P.S.I.<br />

e. NSF (National Sanitation Foundation) approval<br />

f. Date of extrusion<br />

6) All fittings shall bear the manufacturer's name or trademark, material designation,<br />

size, applicable I.P.S. schedule and NSF seal of approval.<br />

C. PVC Non-Pressure Lateral Line Piping and Fittings:<br />

1) Non-pressure buried lateral line piping shall be PVC Class 200 with solvent-weld<br />

joints in planted areas. PVC pipe for irrigation systems serviced from the Local<br />

Water District's water system shall be white in color.<br />

2) Pipe shall be made from NSF approved, Type I, Grade II, PVC compound conforming<br />

to ASTM resin specification D1784. All pipe must meet requirements set forth in<br />

Federal <strong>Specification</strong> PS-22-70 with an appropriate standard dimension ratio.<br />

3) Except as noted in paragraphs 1 and 2 of Section 2C, all requirements for nonpressure<br />

lateral line piping and fittings shall be the same as for the solvent-weld<br />

pressure main line pipe and fittings as set forth in Section 2B of these<br />

specifications.<br />

D. Brass and Pipe Fittings:<br />

1) Where indicated on the drawings, use red brass screwed pipe conforming to Federal<br />

<strong>Specification</strong> #WW-P-351.<br />

2) Fittings shall be red brass conforming Federal <strong>Specification</strong> #WW-P-351.<br />

E. Copper Pipe Fittings:<br />

1) Pipe: Type K, hard tempered<br />

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2) Fittings: wrought copper, solder joint type<br />

3) Joints shall be soldered with silver solder, 45% silver, 15% copper, 16% zinc, 24%<br />

admium, solidus at 1125ø and liquids at 1145ø F.<br />

F. Gate Valves:<br />

1) Gate valves 3" and smaller shall meet the following requirements.<br />

a. Gate valve shall be 125 lb. SWP bronze gate valve with screw-in bonnet,<br />

non-rising stem, and solid wedge disc.<br />

b. Gate valve shall have threaded ends and shall be equipped with a bronze<br />

handwheel.<br />

c. Gate valve shall be similar to those manufactured by Nibco or approved<br />

equal.<br />

2) All gate valves shall be installed per installation details.<br />

G. Quick Coupling Valves:<br />

1) Quick coupling valves shall have a brass, one or two-piece body designed for<br />

working pressure of 150 P.S.I.<br />

2) Quick coupling valve shall be operable with a quick coupler key. Key size and type<br />

shall be as shown on the Drawings.<br />

3) Quick coupling valves used on domestic water systems shall be equipped with a<br />

thermoplastic rubber cover yellow in color.<br />

H. Back flow Prevention Unit: (Domestic Water Systems Only)<br />

1) Back flow prevention unit shall be of size and type indicated on the irrigation<br />

drawings. Install backflow prevention unit in accordance with irrigation<br />

construction details.<br />

2) Wye strainers at backflow prevention units shall have a bronzed screwed body with 0<br />

mesh monel screen and shall be similar to Bailey #100B or approved equal.<br />

3) All pressure main line piping between the point of connection and the backflow<br />

preventer shall be installed as required by local code. The Contractor shall verify<br />

with the local governing body as to material type and installation procedures prior to<br />

start of construction. Submit shop drawing for approval.<br />

I. Check Valves:<br />

1) Swing check valves 2" and smaller shall be 200 lb. W.O.G. bronze construction with<br />

replaceable composition, neoprene or rubber disc and shall meet or exceed Federal<br />

<strong>Specification</strong> WW-V-51d, Class A, Type IV.<br />

2) Anti-drain valves shall be of heavy duty virgin PVC construction with F.I.P. thread<br />

inlet and outlet. Internal parts shall be stainless steel and neoprene. Anti-drain valve<br />

shall be field adjustable against draw-out from 5 to 40 feet of head. Anti-drain valve<br />

shall be similar to the Valcon "ADV" or approved equal.<br />

J. Control Wiring:<br />

1) Wiring shall occupy the same trench and shall be installed along the same route as<br />

pressure supply or lateral lines wherever possible.<br />

2) Where more that one (1) wire is placed in a trench, the wiring shall be taped<br />

together at intervals of ten (10) feet.<br />

3) An expansion curl shall be provided within three (3) feet of each wire connection.<br />

Expansion curl shall be of sufficient length at each splice connection at each electric<br />

control, so that in case of repair, the valve bonnet may be brought to the surface<br />

without disconnecting the control wires. Control wires shall be laid loosely in trench<br />

without stress or stretching wire conductors.<br />

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4) All splices shall be made with Scotch-Lok #3576 Connector Sealing Packs,<br />

Rainbird Snap-Tite wire connectors, or approved equal. Make only one splice with<br />

each connector sealing pack.<br />

K. Electric Control Valve:<br />

1) All electric control valves shall be the same size and type shown on the Drawings.<br />

2) All electric control valves shall have a manual flow adjustment.<br />

3) Provide and install one control valve box for each electric control valve.<br />

L. Valve Box:<br />

1) Use 10" x 10" round box with cover for all gate valves. Extension sleeve shall be PVC<br />

with minimum size of six (6) inches.<br />

2) Use jumbo valve box (nominal) rectangular box with cover for all electric control<br />

valves. Refer to Detail.<br />

3) Use 10" x 10" deep round plastic valve box for all quick coupling valves, Brooks<br />

#1100 with snap lock cover or approved equal.<br />

M. Bubbler Head:<br />

1) Riser units shall be fabricated in accordance with the installation details.<br />

2) Riser nipples for all bubblier heads shall be the same size as the riser opening in the<br />

sprinkler body.<br />

3) All bubblier heads of the same type shall be by the same manufacturer.<br />

N. Drip Emitters, Emitter Tubing, and Fittings:<br />

1) Emitter body shall be manufactured of durable plastic construction resistant to ultraviolet<br />

rays and a highly inert silicone elastometer diaphragm which is resistant to<br />

chemicals. The emitter shall have a color coded inlet barb to identify flow rate and<br />

shall be pressure compensating for a rated flow of + 10% over a pressure variant of<br />

15 to 45 P.S.I. Emitters shall be manufactured by Rainbird.<br />

2) Non-pressure lateral line piping for drip systems shall be Class 200.<br />

3) Provide AG Products 3/4" ball valve installed with flexible drip tubing and SMT 3/4"<br />

MHT by Spin LOC at terminus of each run. Install in 10" x 10" round box. Refer to<br />

Detail.<br />

4) Provide filtration and pressure regulation for each drip system. Rrefer to drawing for<br />

equipment types and sizes required.<br />

O. Secondary Water Filtration: Provide Clemons Model #1200A filter with galvanized<br />

housing and stainless steel screen. Upsize filter one pipe size larger than the line to<br />

the pipe.<br />

P. Miscellaneous Irrigation Equipment:<br />

1) Refer to the Drawings for sizes and types of miscellaneous irrigation equipment.<br />

2) All miscellaneous irrigation equipment shall be as specified or approved equal.<br />

IRRIGATION - EXECUTION<br />

3.01 OBSERVATION OF SITE CONDITIONS<br />

A. All scaled dimensions are approximate. The Contractor shall check and verify all size<br />

dimensions and receive approval from the Owner's Authorized Representative prior to<br />

proceeding with work under this Section.<br />

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B. Exercise extreme care in excavating and working near existing utilities. The Contractor<br />

shall be responsible for damages to utilities which are caused by his operations or<br />

neglect. Check existing utilities drawings for existing utility locations.<br />

C. Coordinate installation of sprinkler irrigation materials including pipe, so there shall be<br />

NO interference with utilities or other construction or difficulty in planting trees, shrubs,<br />

and ground covers.<br />

D. The Contractor shall carefully check all grades to satisfy himself that he may safely<br />

proceed before starting work on the irrigation system.<br />

3.02 PREPARATION<br />

A. Physical Layout:<br />

1) Prior to installation, the Contractor shall stake out all pressure supply lines, routing<br />

and location of sprinkler heads.<br />

2) All layout shall be reviewed by the Owner's Authorized Representative prior to<br />

installation.<br />

B. Water Supply:<br />

1) The irrigation system shall be connected to water supply point(s) of connection as<br />

indicated on the Drawings.<br />

2) Connections shall be made at the approximate location(s) shown on the Drawings.<br />

The Contractor is responsible for minor changes caused by actual site conditions.<br />

3.03 INSTALLATION<br />

A. Trenching:<br />

1) Dig trenches straight and support pipe continuously on bottom of trench. Lay pipe<br />

to an even grade. Trenching excavation shall follow layout indicated on the<br />

Drawings and as noted.<br />

2) Provide for a minimum of eighteen (18) inches cover for all pressure supply lines of<br />

2 1/2-inch nominal diameter or smaller.<br />

3) Provide for a minimum of twenty-four (24) inches cover for all pressure supply lines<br />

of 3-inch nominal diameter or larger.<br />

4) Provide for a minimum of twelve (12) inches for all non-pressure lines.<br />

5) Provide for a minimum cover of eighteen (18) inches for all control wiring.<br />

B. Back filling:<br />

1) The trenches shall not be back filled until all required tests are performed.<br />

Trenches shall be carefully back filled with the excavated materials approved for<br />

backfilling, consisting of earth, loam, sandy clay, sand, or other approved materials,<br />

free from large clods of earth or stones. Back fill shall be mechanically compacted<br />

in landscaped areas to a dry density equal to adjacent undisturbed soil in planting<br />

areas. Back fill will conform to adjacent grades without dips, sunken areas, humps<br />

or other surface irregularities.<br />

2) A fine granular material back fill will be initially placed on all lines. No foreign<br />

matter larger than one-half (1/2) inch in size will be permitted in the initial backfill.<br />

3) Flooding of trenches will be permitted only with approval of the Owner's<br />

Authorized Representative.<br />

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4) If settlement occurs and necessitates adjustments in pipe, valves, sprinkler heads,<br />

lawn, plantings, or other installed work, the Contractor shall make all required<br />

adjustments without cost to the General Contractor.<br />

C. Trenching and Back fill Under Paving:<br />

1) Trenches located under areas where paving, asphaltic concrete, or concrete will be<br />

installed, shall be back filled with sand (a layer six [6] inches below the pipe and<br />

three [3] inches above the pipe) and compacted in layers to 95% compaction, using<br />

manual or mechanical tamping devices. Trenches for piping shall be compacted to<br />

equal the compaction of the existing adjacent undisturbed soil and shall be left in a<br />

firm unyielding condition. All trenches shall be left flush with the adjoining grade.<br />

The Contractor shall set in place, cap and pressure test all piping under paving<br />

prior to the paving work.<br />

2) Generally, piping under existing walks is done by jacking, boring, or hydraulic<br />

driving, but where any cutting or breaking of sidewalks and/or concrete is<br />

necessary, it shall be done and replaced by the Contractor as a part of the Contract<br />

cost. Permission to cut or break sidewalks and/or concrete shall be obtained from<br />

the Owner's Authorized Representative. No hydraulic driving will be permitted<br />

under concrete paving.<br />

3) Provide for a minimum cover of eighteen (18) inches between the top of the pipe<br />

and the bottom of the aggregate base for all pressure and non-pressure piping<br />

installed under asphaltic concrete paving.<br />

D. Assemblies:<br />

1) Routing of sprinkler irrigation lines as indicated on the Drawings is diagrammatic.<br />

Install lines (and various assemblies) in such a manner as to conform with the<br />

details per the Drawings.<br />

2) Install NO multiple assemblies in plastic lines. Provide each assembly with its own<br />

outlet.<br />

3) Install all assemblies specified herein in accordance with respective detail. In<br />

absence of detail drawings or <strong>Specification</strong>s pertaining to specific items required to<br />

complete work, perform such work in accordance with best standard practice with<br />

prior approval of Owner's Authorized Representative.<br />

4) PVC pipe and fittings shall be thoroughly cleaned of dirt, dust, and moisture before<br />

installation. Installation and solvent welding methods shall be as recommended by<br />

the pipe and fitting manufacturer.<br />

5) On PVC to metal connections, the Contractor shall work the metal connections first.<br />

Teflon tape or approved equal, shall be used on all threaded PVC to PVC, and on<br />

all threaded PVC to metal joints. Light wrench pressure is all that is required.<br />

Where threaded PVC connections are required, use threaded PVC adapters into<br />

which the pipe may be welded.<br />

E. Line Clearance:<br />

1) All lines shall have a minimum clearance of six (6) inches from each other and from<br />

lines of other trades. Parallel lines shall not be installed directly over one another.<br />

F. Quick Coupler / Gate Valves:<br />

1) Install quick coupler and gate valves in a separate 10" x 10" round box with cover.<br />

Where possible, locate valves shall be located in shrub areas.<br />

2) Each quick coupler and gate valve box is to be branded with "QV" for quick couple<br />

and "GV" for gate valve 2" letters. Branding unit available from Hydroscape<br />

Products, Inc., phone number (714) 639-1850.<br />

________________________________________________________________________<br />

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G. Electric Control Valves:<br />

1) Install each electric control valve in a separate valve box. Where possible, electric<br />

control valves shall be located in shrub areas. Refer to Detail.<br />

2) Install where shown on the Drawings. Where grouped together, allow at least<br />

twelve (12) inches between adjacent valve boxes.<br />

3) Each valve number shall be heat branded on valve box cover with 2" tall letters.<br />

Branding unit available from Hydroscape Products, Inc., phone number (714) 639-<br />

1850.<br />

H. Flushing of System:<br />

1) After all new sprinkler pipe lines and risers are in place and connected, all<br />

necessary diversion work has been completed, and prior to installation of sprinkler<br />

heads, the control valves shall be opened and full head of water used to flush out<br />

the system.<br />

2) Sprinkler heads shall be installed only after flushing of the system has been<br />

accomplished to the complete satisfaction of the Owner's Authorized<br />

Representative.<br />

I. Sprinkler Heads:<br />

1) Install the sprinkler heads as designated on the Drawings. Sprinkler heads to be<br />

installed in this work shall be equivalent in all respects to those itemized.<br />

2) Spacing of heads shall not exceed the maximum indicated on the Drawings. In no<br />

case shall the spacing exceed the maximum recommended by the manufacturer.<br />

3) All sprinkler heads shall be set perpendicular to finish grade of the area to be<br />

irrigated unless otherwise designated on the plans.<br />

4) All sprinkler heads are to be installed with purple inserts indicating their use with<br />

reclaimed water.<br />

3.04 TEMPORARY REPAIRS<br />

The Owner's Authorized Representative reserves the right to make temporary repairs as<br />

necessary to keep the irrigation system equipment in operating condition. The exercise<br />

of this right by the Owner's Authorized Representative shall not relieve the Contractor of<br />

his responsibilities under the terms of the guarantee as herein specified.<br />

3.05 EXISTING TREES<br />

Where it is necessary to excavate adjacent to existing trees, the Contractor shall use all<br />

possible care to avoid injury to trees and tree roots. Excavation in areas where two (2)<br />

inch and larger roots occur shall be done by hand. All roots two (2) inches and larger in<br />

diameter, except directly in the path of pipe or conduit, shall be tunneled under and shall<br />

be heavily wrapped with burlap to prevent scarring or excessive drying. Where a ditching<br />

machine is run close to trees having roots smaller than two (2) inches in diameter, the<br />

wall of the trench adjacent to the tree shall be hand trimmed, making clean cuts through.<br />

Roots one (1) inch and larger in diameter shall be painted with two coats of Tree Seal, or<br />

equal. Trenches adjacent to tree should be closed with in twenty-four (24) hours; and<br />

where this is not possible, the side of the trench adjacent to the tree shall be kept shaded<br />

with burlap or canvas.<br />

3.06 FIELD QUALITY CONTROL<br />

________________________________________________________________________<br />

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A. Adjustment of the System:<br />

1) The Contractor shall flush and adjust all sprinkler heads for optimum performance<br />

and to prevent over spray onto walks, roadways, and buildings as much as possible.<br />

2) If it is determined that adjustments in the irrigation equipment will provide proper and<br />

more adequate coverage, the Contractor shall make such adjustments prior to<br />

planting. Adjustments may also include changes in nozzle sizes and degrees of arc<br />

as required.<br />

3) Lowering raised sprinkler heads by the Contractor shall be accomplished within ten<br />

(10) days after notification by the Owner's Authorized Representative or Landscape<br />

Architect.<br />

4) All sprinkler heads shall be set perpendicular to finished grades unless otherwise<br />

designated on the Drawings.<br />

B. Testing of the Irrigation System:<br />

1) The Contractor shall request the presence of the Owner's Authorized Representative<br />

in writing at least 48 hours in advance of testing.<br />

2) Test all pressure lines under hydrostatic pressure of 150 pounds per square inch and<br />

prove watertight.<br />

a. Testing of pressure main lines shall occur prior to installation of the electric<br />

control valves.<br />

3) All piping under paved areas shall be tested under hydrostatic pressure of 150<br />

pounds per square inch and proven watertight prior to paving.<br />

4) Sustain pressure in lines for not less than two (2) hours. If leaks develop, replace<br />

joints and repeat test until entire system is proven watertight.<br />

5) All hydrostatic tests shall be made only in the presence of the Owner's Authorized<br />

Representative. No pipe shall be back filled until it has been observed, tested, and<br />

approved in writing.<br />

6) Furnish necessary force pump and all other test equipment.<br />

7) When the irrigation system is completed, perform a coverage test in the presence of<br />

the Owner's Authorized Representative to determine if the water coverage for<br />

planting areas is complete and adequate. Furnish all materials and perform all work<br />

required to correct any inadequacies of coverage due to deviations form the<br />

Drawings, or where the system has been willfully installed as indicated on the<br />

Drawings when it is obviously inadequate, without bringing this to the attention of the<br />

Owner's Authorized Representative. This test shall be accomplished before any<br />

ground cover is planted.<br />

8) Upon completion of each phase of work, the entire system shall be tested and<br />

adjusted to meet site requirements.<br />

3.07 MAINTENANCE<br />

A. The entire irrigation system shall be under full automatic operation for a period of seven<br />

(7) days prior to any planting. (With the exception of areas irrigated by drip.)<br />

B. The Owner's Authorized Representative reserves the right to waive or shorten the<br />

operation period.<br />

3.08 CLEAN-UP<br />

Cleanup shall be made as each portion of work progresses. Refuse and excess dirt shall<br />

be removed from the site, all walks and paving shall be broomed or washed down, and<br />

any damage occurring to the work of others shall be repaired to original conditions.<br />

________________________________________________________________________<br />

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3.09 FINAL SITE OBSERVATION PRIOR TO ACCEPTANCE<br />

A. The Contractor shall operate each system in its entirety for the Owner's Authorized<br />

Representative and the Maintenance Contractor at time of final observation. Any items<br />

deemed not acceptable by the Owner's Authorized Representative shall be reworked to<br />

the complete satisfaction of the Owner's Authorized Representative.<br />

B. The Contractor shall show evidence to the Owner's Authorized Representative that the<br />

Owner has received all accessories, charts, record drawings, and equipment as required<br />

before final site observation can occur.<br />

3.10 SITE OBSERVATION SCHEDULE<br />

A. The Contractor shall be responsible for notifying the Owner's Authorized Representative<br />

in advance for the following observation meetings, according to the time indicated:<br />

1) Pre-Job Conference - 7 days<br />

2) Pressure supply line installation and testing - 48 hours<br />

3) Control wire installation - 48 hours<br />

4) Lateral line and sprinkler installation - 48 hours<br />

5) Emitter system installation - 48 hours<br />

6) Coverage test - 48 hours<br />

7) Final site observation - 7 days<br />

B. When site observations have been conducted by a party other than the Owner's<br />

Authorized Representative, show evidence in writing of when and by whom these<br />

observations were made.<br />

C. No site observations will commence without record drawings. In the event the Contractor<br />

calls for a site visit without record drawings, without completing previously noted<br />

corrections, or without preparing the system for said visit, he shall be responsible for<br />

reimbursing the Owner's Authorized Representative at his current hourly billing rate,<br />

portal to portal (plus transportation costs), for the inconvenience. No further site<br />

observations will be scheduled until this charge has been paid and received.<br />

________________________________________________________________________<br />

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SECTION 02830 - FENCES AND GATES<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes fence fabric, frames, gates, anchorage devices and required appurtenances<br />

for permanent fencing as shown on drawings and specified herein.<br />

B. Refer to Division 3 Section “Concrete Work” for concrete.<br />

C. Temporary fencing to be provided as noted on drawings and specified herein.<br />

1.02 SUBMITTALS<br />

A. Refer to Division 1 Section “Submittals” for general requirements.<br />

B. Submit shop drawings showing layouts, materials size and gage, methods of construction,<br />

and installation, including sizes and types of all fastening devices.<br />

C. Submit manufacturer's installation instructions.<br />

1.03 QUALITY ASSURANCE<br />

A. Verify all dimensions by taking field measurements; proper fit and attachment of all items is<br />

required.<br />

1.04 DELIVERY AND STORAGE<br />

A. Deliver and store materials in dry, protected areas. Protect from rusting and other damage.<br />

Store on wood blocks. Remove any damaged items from site and replace at no additional<br />

cost to the Owner.<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

A. Chain link fabric:<br />

1. Steel core wire shall be galvanized in accordance with ASTM A-641-71 A. Mesh type<br />

to be standard industrial 2" mesh 9 gauge.<br />

a. Selvage: Knuckled at top and bottom selvage.<br />

B. Posts, Top Rails, Braces:<br />

1. Galvanized steel pipe, ASTM A-120, standard weight.<br />

2. End, corner and pull posts: 2.875-inch OD steel pipe<br />

3. Line or Intermediate posts: 2.375-inch OD pipe.<br />

4. Rails: 1.625-inch OD pipe.<br />

5. Gate Posts:<br />

a. Gates up to 4’-0”: 2.875-inch OD pipe.<br />

b. Gates over 4’-0”: 4.0-inch OD Type II steel pipe.<br />

6. Post braces and truss rods: At each gate, corner, pull, or end post. Provide with<br />

turnbuckles for adjustment.<br />

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C. Accessories:<br />

1. Reinforced wire: Minimum tensile strength of 75,000 psi.<br />

2. Tie wire: 9 gage annealed steel, galvanized.<br />

D. Gates: Swing type as shown on the drawings. Gate fabric and frame same as fence. Hinges<br />

to be pressed steel or malleable iron to suite gate size, non lift-off type. Provide forked type or<br />

plunger type latch with integral padlock eye.<br />

E. Temporary fencing to be galvanized steel pipe post and mesh, with temporary support.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine all subsurfaces to receive work and report, in writing, to the Architect any conditions<br />

detrimental to the work. Failure to observe this injunction constitutes a waiver to any<br />

subsequent claims to the contrary. Commencement of work will be construed as acceptance<br />

of all subsurfaces.<br />

3.02 INSTALLATION<br />

A. Fence shall be installed on previously prepared surfaces to line and grade indicated. Comply<br />

with fence manufacturer's instructions and as specified below.<br />

B. Post holes shall be of dimensions indicated, and cleared of loose materials. Set posts plumb<br />

and in alignment. Posts shall be set in concrete bases of dimensions indicated. Thoroughly<br />

compact concrete so as to be free of voids and pockets. Allow concrete to cure at least 72<br />

hours before proceeding with installation of fabric.<br />

C. Provide post caps of the type recommended by the fence manufacturer.<br />

D. Fabric shall be pulled taut and secured to top and bottom rail, to both sides of each post and<br />

at intervals not greater than 24" on centers. Fasten to end posts with stretcher bars.<br />

E. Gates shall be installed to swing freely. Furnish and install all required materials related to<br />

ensure smooth action and stability.<br />

3.03 CLEANUP<br />

A. Refer to Division 1 Section “Contract Closeout.”<br />

END OF SECTION<br />

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SECTION 02900 - LANDSCAPING<br />

GENERAL<br />

1.01 GENERAL<br />

A. The terms and definitions stated in these General Conditions shall apply to all sections of<br />

a. the specifications as set forth fully therein.<br />

B. The indications on the drawings or the requirements of the specifications and listings<br />

a. shall be as binding as though shown and/or required by both.<br />

C. All or part of the work specified herein and/or indicated on the plans, may be completed<br />

a. by separate Contractors and it shall be the responsibility of each Contractor to determine<br />

b. the effect of their work upon the work of others. The Contractor, however, is to coordinate<br />

the various trades under his jurisdiction.<br />

D. The Contractor shall perform all work in accordance with all applicable building requirements and<br />

ordinances even though such requirements are not specifically mentioned herein. Any work in<br />

conflict with such requirements shall be brought to the attention of the Owner's Authorized<br />

Representative by the Contractor and the Contractor shall not proceed with such work without the<br />

written approval of the Owner's Authorized Representative.<br />

1.02 DEFINITIONS<br />

A. Contractor shall mean the Contractor or his Sub-Contractor, or his Supplier performing work for the<br />

Owner's Authorized Representative.<br />

B. Work shall mean all labor, material, equipment, services, permits and licenses, necessary to furnish<br />

and/or install in place all materials, equipment and/or appliances specified in any one section and/or<br />

shown on the plans and/or specifications.<br />

C. Furnish shall mean to purchase and deliver as directed by the Owner's Authorized Representative,<br />

all materials, equipment, or appliances specified in any one section and/or shown on the plans<br />

and/or specifications.<br />

D. Install shall mean all labor, material, equipment, services necessary to set in place, connect, hook-up<br />

and/or make ready for operation all materials, equipment and/or appliances furnished by the<br />

Contractor and/or by others.<br />

E. Contract shall consist of the written agreement between Contractor and Owner's Authorized<br />

Representative, Plans, General Conditions, and entire <strong>Specification</strong> Section for the work being<br />

performed and what is indicated in one part shall be as binding as if indicated in all parts.<br />

F. <strong>Construction</strong> site shall mean the site as indicated by plans and specifications.<br />

1.03 GUARANTEE<br />

A. Unless otherwise specified herein, the Contractor, upon completion of the entire work<br />

described in the Contract, shall provide the Owner's Authorized Representative with a written<br />

guarantee stating that all work performed as a part to the Contract is fully guaranteed for a period of<br />

one (1) year from the date of acceptance, and that during said one year period, all defective<br />

workmanship and/or materials shall be repaired and/or replaced in place, including any work or other<br />

which has been damaged by such defective workmanship and/or materials and by the repair and/or<br />

replacement of same, at no additional cost to the Owner's Authorized Representative.<br />

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SPECIAL CONDITIONS<br />

2.01 PERMITS AND SURVEYS<br />

A. The Owner's Authorized Representative shall establish all lot lines and restrictions. All other lines,<br />

grades and levels shall be established by the Contractor and he shall verify all dimensions, lines and<br />

grades indicated on the drawings. The Owner's Authorized Representative shall furnish all surveys.<br />

Permits and licenses required for execution of the work shall be procured and paid for by the<br />

Contractor. The Contractor shall give all notices, call for inspections and comply with all laws and<br />

ordinances bearing on the work.<br />

2.02 SUPERVISION<br />

A. The Contractor shall give sufficient supervision to the work, using best skill and attention. When<br />

absent from job, he will appoint a supervisor capable of discussing minor matters with the Owner's<br />

Authorized Representative. He shall carefully study and compare all drawings, specifications and<br />

other instructions for the work. Any work indicated in a manner which would make it difficult to<br />

produce first class work, or any discrepancies or conflicts which appear between drawings and<br />

specifications and local ordinances or restrictions shall be referred to Owner's Authorized<br />

Representative for interpretation or correction before proceeding with work. Alleged extras shall be<br />

presumed to be part of Contract without additional charge unless certified by Owner's Authorized<br />

Representative.<br />

B. The maintenance foreman on the job shall be a competent English speaking supervisor, experienced<br />

in landscape maintenance and capable of discussing matters on the job site.<br />

C. Workman shall present a neat appearance at all times and shall conduct all work operations and<br />

dealings with the public in a courteous manner. Workman shall be fully clothed at all times.<br />

2.03 GENERAL SITE CONDITIONS<br />

A. Prior to any excavation of the soil, the Contractor shall locate all utilities, cables, conduits, sprinkler<br />

lines, heads, valves, control wires, sewers, septic tanks and such other utilities as are commonly<br />

encountered underground and he shall take proper precaution as not to damage or disturb such<br />

improvements. If a conflict exists between such obstacles and the proposed work, he shall promptly<br />

notify the Owner's Authorized Representative who will arrange for relocation. Contractor will proceed<br />

in the same manner if rock layers or any other condition encountered underground makes changes<br />

advisable.<br />

B. Notify Landscape Architect in writing of soil or drainage conditions encountered during planting<br />

operations which are detrimental to the growth of plant material.<br />

C. The site shall be kept clean and free of excess equipment, materials and rubbish incidental to the<br />

work during the construction and maintenance period.<br />

D. The Contractor shall note all existing finish grades prior to commencing work. Restore finish grades<br />

changed during the course of the work to original contours or intended contours where practical.<br />

2.04 FINAL INSPECTION<br />

A. Upon completion of work in its entirety, Contractor shall notify the Owner's Authorized<br />

Representative who will arrange for final inspection at which time the Contractor shall be present.<br />

Any assumed or existing variance or omission shall be noted at this time, and the Contractor shall<br />

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stipulate when and how said variance will be rectified. When changes, if any, are carried out and the<br />

areas of work cleaned, the job will be considered completed and the Contract executed.<br />

2.05 RESPONSIBILITY FOR WORKMANSHIP<br />

A. Neither completion of the job nor final payment shall relieve the Contractor of responsibility for<br />

guaranteed stated in the Contract, or of responsibility for faulty materials or poor workmanship. The<br />

Contractor shall promptly remedy any defects which occur during the guarantee period. Notice of<br />

observed defects will be forwarded to the Contractor by the Owner's Authorized Representative in<br />

duplicate. Contractor will return one (1) copy of the Contract, noting thereon what action was taken.<br />

All questions arising under this article shall be decided by the Owner's Authorized Representative.<br />

2.06 TERMINATION OF CONTRACT<br />

A. The Owner's Authorized Representative reserves the right to terminate the Contract if in his<br />

reasonable opinion the Contractor is not performing the Contract as required. Owner's Authorized<br />

Representative will remunerate Contractor for work to date of termination.<br />

2.07 INURANCE<br />

A. Contractor as well as his Contractors, shall not commence work prior to obtaining the following<br />

necessary insurance policies for compensation and liability insurance to cover his workers and<br />

installation so as to offer full protection to the owner from any possible damage suit or lien. These<br />

policies shall be maintained during the life of the Contract and should be produced to the Owner's<br />

Authorized Representative upon request.<br />

2.08 COMPLIANCE WITH BUILDING CODES<br />

A. Work under this contract, plans and specification is to comply with all laws, local municipal and state<br />

codes, ordinances, rules and regulations governing or relating to the jurisdiction of this project.<br />

Should the Contractor discover any points of conflict, he shall notify the Landscape Architect at once<br />

and immediately confirm same in writing.<br />

2.09 INTERPRETATION OF DRAWINGS AND DOCUMENTS<br />

A. Should the Contractor find discrepancies in, or omissions from the drawings or specifications, or<br />

should he be in doubt as to their meaning, he shall at once notify the Landscape Architect, and<br />

immediately confirm same in writing.<br />

B. The planting design as indicted on the plans is diagrammatic. Scaled dimensions are approximate.<br />

Verify all site dimensions prior to proceeding with the work.<br />

C. Should the Owner's Authorized Representative find it necessary to issue a clarification or change, a<br />

written Addendum will be delivered to all bidders.<br />

2.10 ADDENDUM<br />

A. Any and all Addenda issued by the Owner's Authorized Representative during the time of bidding<br />

shall form a part of the drawings, specifications and Contract Documents, and shall be included by<br />

the Contractor in his proposal.<br />

B. After work has commenced, Field Change Orders or Plan Revisions will be issued to document any<br />

plan revisions.<br />

C. For additional work, a purchase order is to be issued to the Contractor prior to the execution of work<br />

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other than specified in the Contract. The Contract cannot be amended or added to except by an<br />

Amendment or Purchase Order signed by the Owner's Authorized Representative. Any work<br />

performed without such an executed writing shall be presumed to have been included in the Contract<br />

without additional charge.<br />

2.11 STATEMENTS OF CONFIRMATION<br />

The contractor shall submit to the owner's representative, the following items:<br />

A. Submit, at the time of delivery, invoice statements for organic amendments and fertilizer certifying<br />

delivery to the site quantities by bulk and/or weight.<br />

B. Submit supplier's statements of confirmation recording compliance of organic amendments and<br />

fertilizers with these specifications.<br />

C. Submit certificates for the following items upon delivery to the job site:<br />

1) Quantity of commercial fertilizer and organic fertilizer.<br />

2) Quantity of soil amendments.<br />

3) Quantity of other soil additives per agronomic soils test report.<br />

4) Submit written certificate of container or bulk materials.<br />

5) Submit written certificate of quantity and quality of plant materials.<br />

3.01 SCOPE OF WORK<br />

A. Soil preparation and planting, per plan.<br />

3.02 MATERIALS<br />

A. General - all materials shall be best available.<br />

1) Submit color photographs 60 days prior to installation to the Landscape Architect and Owner's<br />

representative of specified trees, shrubs and vines taken at their sources, for approval. The<br />

photos shall be of the plant material to be delivered to the job site, and plant material delivered<br />

shall be of equal or better quality as the photo given as a representative sample.<br />

2) Do not begin soil preparation and planting until all work such as header installation, walks,<br />

paving, concrete work, electrical except for fixture location, fencing except where access is<br />

necessary, drainage work, gas line installation, irrigation work, and any other work required<br />

under plans and specifications around planting areas is completed and approved. Specimen<br />

trees twenty (20) inch, and larger box sizes or palm trees are exempt from this rule where<br />

access might be restricted by construction phases of landscaping or building. All plants and<br />

planting shall be continually maintained by the Landscape Contractor.<br />

B. Plant Material - All plants shall be healthy, of normal growth, well rooted, free from disease, insect<br />

eggs and larvae. The roots shall show no evidence of having been restricted, deformed or root<br />

bound at any time.<br />

1) Plants not conforming to the requirements specified, i.e.: rootbound, diseased, having pests,<br />

or planted in unacceptable soil mix, will be considered defective. Such plants, whether in<br />

place or not, will be marked as rejected and shall be immediately replaced at no cost (labor<br />

or materials) to client with new acceptable plants.<br />

2) Varieties and sizes of plants shall be as stated in the plant list or on the plans.<br />

3) Under no conditions will there be any substitution of plants or sizes for those listed on the<br />

accompanying plans, except with the express written consent of the Landscape Architect.<br />

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4) All plants shall be true to name and one of each lot shall be tagged with the name and size<br />

of the plants in accordance with the standards of practice recommended by the American<br />

Association of Nurserymen.<br />

5) Special care shall be taken to insure that plants in containers are adequately watered.<br />

Water for soil preparation, planting and irrigation will be furnished by owner.<br />

6) Sizes of plant material is to be that normally expected for commercially available nursery<br />

stock for varieties specified on these plans.<br />

7) The root system should fill the container, but not be root bound.<br />

8) If plant quantities are shown on these plans, they are estimates only. The Landscape<br />

Contractor is responsible for counting circles or other plant symbols used within these plans<br />

to determine actual material totals. Landscape Contractor shall inform Owner or Landscape<br />

Architect of any discrepancies between plant circles or symbol quantities versus quantities<br />

shown in callouts.<br />

3.03 GENERAL WORK PROCEDURES<br />

A. Work procedures shall follow best customary practice.<br />

3.04 WEED CONTROL<br />

A. Weed before and during preliminary grading and finish grading. All weeds and grasses shall be dug<br />

out by the roots and removed from site or treated with a systemic herbicide such as Roundup or<br />

equal. Site shall be maintained and remain weed free until turnover to the Owner's Authorized<br />

Representative.<br />

B. Apply pre-emergent weed control such as Ronstar-G, Treflan, Eptan, or equal.<br />

3.05 SOIL ANALYSIS AND CONDITIONING<br />

A. Agriculture suitability test report for on site soil, on site topsoil plus backfill recommendations.<br />

1) The Contractor shall submit a report to the Owner's representative prior to ordering soil<br />

amendments or plant materials.<br />

2) Take two (2) samples of site soil at a depth of 6 to 12 inches, within proposed planting areas,<br />

after completion of grading and prior to weed control and soil preparation.<br />

3) Submit samples to certified soil testing facility for soil evaluation.<br />

4) Request testing for agricultural fertility and suitability (Test No. A-05) with written<br />

recommendations for soil amendments and post-maintenance fertilization programs.<br />

5) Submit copies of the report to the Landscape Architect and Owner's representative.<br />

B. Soil in areas to be planted should be thoroughly cultivated with recommended amendments in<br />

two directions to a depth of 12". For lawn and ground cover areas incorporate<br />

the recommended amendments to a depth of 4" - 6". For tree, shrub and vine planting areas<br />

incorporate recommended amendments to a depth of 9", by means of rototiller or approved<br />

equal.<br />

C. Import topsoil:<br />

The Contractor shall have obtained results from soil testing to determine if soil to be imported<br />

shall be amended.<br />

1) Furnish the source of imported topsoil to the Owner's representative for approval. Submit<br />

test results and schedule of recommended soil amendment adjustments to Owner's<br />

representative for approval.<br />

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D. Backfill<br />

A. The backfill recommended should be thoroughly blended with native soil prior to use for backfill<br />

purposes. Also, any use of iron sulfate should not contact cement surfaces since severe staining<br />

could occur.<br />

All native plant material shall be backfilled with native site soil.<br />

D. Plant Packet fertilizer:<br />

Use Nutri-Pak 3 year commercial fertilizer packets placed equally around the plant 6 - 8 inches deep<br />

near, but not direct contact with roots.<br />

1) 16-8-8 for trees, shrubs and vines in the following amounts:<br />

Plant Size No. of 3 year packets<br />

1 gallon 1<br />

5 gallon 2<br />

15 gallon 3<br />

24" box 4<br />

30" box 5<br />

36" box 6<br />

42" box 7<br />

48" box 8<br />

Refer to Nutri-Pak instructions for further information. Contact Evans L. Slater of Cynevan Associates<br />

(619)323-2250.<br />

3.06 TREE, SHRUB AND VINE PLANTING<br />

A. Percolation Testing:<br />

1) Upon completion of the rough grading of the site, the Owner's Representative shall identify a<br />

typical location for one of the largest specimen box trees. Landscape Contractor is to confirm<br />

with Landscape Architect or Owner's Representative for frequency of testing. The contractor<br />

shall excavate the pit for the tree per the project specifications and details.<br />

2) With the Owner present, the Contractor shall fill the pit with water to a depth of 12", if<br />

possible. The length of time required for the water to percolate into the soil, leaving the pit<br />

empty, will be measured by the contractor and verified by the owner's Representative.<br />

3) Within six hours of the time the water has drained from the pit the Contractor, with the Owner<br />

present, shall again fill the pit with water to a depth of 12". If water does not completely<br />

percolate into the soil within 9 hours, a determination will be made by the Owner as to<br />

whether or not a drainage system for each tree will be required. Refer to specimen tree and<br />

palm tree drainage details.<br />

B. Refer to Planting Details for construction and sizes of plant pits.<br />

C. Fill soil around ball of plant and water it thoroughly, using back fill of soil as recommended. Back fill<br />

shall be settled by tamping and refilling to form a shallow basin as wide as the ball, around each<br />

plant for watering. This is to be prior to ground cover installation.<br />

D. All plants shall be set so that, when settled, the rootballs are exposed approximately 1 inch above<br />

finish grade. No native soil will be allowed to cover root ball.<br />

E. No material shall be planted if the ball is broken or cracked either before or during the process of<br />

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planting.<br />

F. Immediately after planting, stake all trees to prevent damage from wind. Install Guy wires only as<br />

needed on larger trees. Refer to tree staking and guying details and submit prices for each.<br />

G. Prepare raised earth basin as wide as ball at each plant for watering prior to ground cover and lawn<br />

installation.<br />

H. Grade areas around plants, to finish grade and dispose of excess soil.<br />

I. Watering - immediately after planting, water shall be applied to each tree and shrub, in such a<br />

manner as not to disturb backfill, and to the extent that all materials in the planting hole are<br />

thoroughly saturated.<br />

J. Before any plants are planted, all planted areas are to have been graded in an acceptable manner to<br />

assure positive drainage.<br />

K. All box trees shall be pre-selected by Landscape Architect when deemed necessary to insure quality.<br />

L. All 1,5, and 15-gallon trees shall be staked per detail. 20" box trees and larger are to be either<br />

staked or guyed as necessary or as specified by Landscape Architect.<br />

M. Contractor shall be responsible for stockpiling (by nursery) of tree boxes and insuring they are<br />

returned to suppliers in good condition. Contractor shall notify nurseries for pick-up.<br />

N. Contractor shall be responsible for maintaining all planting until final inspection and approval by<br />

Landscape Architect and turn over to the Owner's Authorized Representative.<br />

O. If required, Contractor shall submit with bid unit prices for all landscape materials (should be installed<br />

prices).<br />

P. Contractor shall verify location of all underground utilities and services prior to any digging.<br />

Contractor assumes full responsibility for all damage caused by failure to do so.<br />

Q. All plant material shall be spotted by Contractor and approved on site by Landscape Architect, prior<br />

to digging pits, when determined necessary.<br />

R. Refer to landscape plan and detail for method of separating all shrub/ground cover areas from lawn<br />

areas.<br />

S. Where circumstances permit, plant shrubs a minimum of 30" from all landscape light fixtures.<br />

T. Where circumstances permit, plant no specimen tree closer than five (5) feet to edge of paving,<br />

headerboard or roof line. Deep root devices are recommended for any specimen trees planted<br />

closer than ten (10) feet or palms planted closer than four (4) feet to any hardscape, walls or<br />

building. Use per method specified on "Root Barrier" detail. Consult Landscape Architect prior to<br />

planting.<br />

U. Where circumstances permit, plant no shrub closer than eighteen (18) inches to an edge of paving or<br />

headerboard.<br />

V. All vines and espaliers to be removed from stake or trellis and fastened to walls with fastening<br />

method described in the planting notes.<br />

W. Provide all shrubs which need support with !" square redwood stakes. Once installed, trim top of<br />

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take 6" below top of shrub. Use green plastic ties.<br />

X. Refer to planting details and additional planting notes shown on plans.<br />

Y. Install deep root arbor guards for trees in turf areas. Use stock # AG8-4 unless otherwise directed.<br />

3.07 GROUND COVER PLANTING<br />

A. Ground covers shall be planted sufficiently deep to cover all roots and spaced as specified in ground<br />

cover list on landscape plan.<br />

B. Ground cover plants shall have been grown in flats and shall remain in those flats until time for<br />

transplanting. At time of transplanting, the flat soil shall contain sufficient moisture so that the soil<br />

does not fall apart when lifting plants from the flat. Each plant shall be planted with its proportionate<br />

amount of the flat soil in a manner that will insure a minimum of disturbance to the root system.<br />

C. Ground cover plants shall not be allowed to dry out before or while being planted. Wilted plants will<br />

not be accepted.<br />

D. At the time of planting ground cover plants, the earth around each plant shall be firmed sufficiently to<br />

force out all air pockets.<br />

3.08 WATERING<br />

A. Container Material - Plants<br />

1) Immediately after planting, apply water to each tree, shrub and vine by means of a hose. Apply<br />

water in a moderate stream in the planting hole until the material about the roots is completely<br />

saturated from the bottom of the hole to the top of the ground.<br />

2) Water plants which cannot be watered efficiently with the existing water systems by means of a<br />

hose.<br />

3) Apply water in sufficient quantities, and as often as seasonal conditions require to keep the<br />

ground wet at all times, well below the root system of grass and planting. Do not cause erosion<br />

damage in watering slopes.<br />

3.09 PROTECTION OF PROJECT<br />

A. The Contractor shall carefully and continuously protect and maintain all areas included in the<br />

contract, including lawn areas, plant materials, etc. until final acceptance of the work by Owner's<br />

Authorized Representative, for the period of time stated in the contract.<br />

3.10 INSPECTION<br />

A. Final inspection shall be called at the end of planting operations and the maintenance period for the<br />

purpose of determining compliance with plan and specification intent, workmanship and clean-up.<br />

Owner's Authorized Representatives shall receive written verification of inspection dates, any<br />

corrections required to work and limits of inspected area before acceptance of corrective work.<br />

WARRANTIES<br />

A. The Contractor shall warranty all plant material for a period of 90 days after final inspection and<br />

acceptance by the Landscape Architect. Landscape Maintenance Contractor is to take appropriate<br />

action when any tree appears to be in stress. This action is to include soil and tissue samples to<br />

determine the nature of the problem.<br />

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B. The Contractor shall, within ten (10) days of written notification by Landscape Architect, remove and<br />

replace all guaranteed plant material which for any reason fails to meet the requirements of the<br />

guarantee. Replacement shall be made with plant materials originally specified and shall meet<br />

original guarantees.<br />

C. All replacement material shall meet the specifications as the original material approved at the time of<br />

original installation and shall also be warrantied for the same length of time.<br />

MAINTENANCE<br />

A. Contractor shall adhere to the following fertilization specifications during the established maintenance<br />

period:<br />

1) If the 16-20-0 is incorporated during planting as recommended, the post-planting maintenance<br />

can consist primarily of a nitrogen-only fertilizer program. Beginning approximately 30 days after<br />

planting, ammonium sulfate, which will have an acidifying effect on the soil, should be applied at<br />

the rate of 5 lbs. Per 1,000 square feet on a monthly basis. However, in order to ensure<br />

continuing adequate solid phosphorus and potassium nutrition, Best Fertilizer Company 16-6-8<br />

or equal should be substituted for the ammonium sulfate in early spring and again in late fall at<br />

the rate of 6 lbs. Per 1,000 square feet. Also, when plants have been well established, the<br />

frequency of fertilizer applications can be decreased.<br />

B. The entire project is to be maintained for a period of approximately 60 calendar days, commencing<br />

from the time Owner's Authorized Representative and Owner's Authorized Representative's<br />

representative walks Preliminary Walk.<br />

C. Plant maintenance work shall consist of application of water, weeding, caring for, edging and moving<br />

of lawns and performing the following final plant establishment work.<br />

1) During the final maintenance period, all plants and planted areas shall be kept well watered<br />

and weed free at all times. Weeds, Dallas and Johnson Grass and Bermuda Grass shall be<br />

removed.<br />

2) Approximately 30 to 45 days after initial planting, apply a slow release balanced fertilizer to<br />

both the turf and shrub area at a rate of !# of nitrogen per 1,000 square feet.<br />

3) Contractor shall be responsible for disease and pest control during the maintenance period<br />

and a record of pesticides used shall be furnished to Owner's Authorized Representative.<br />

4) Contractor shall raise or lower sprinkler heads to proper level and shall adjust heads as<br />

needed for full coverage.<br />

5) In case of negligent or improper maintenance, the Landscape Architect shall state in writing<br />

to the Contractor his observations and recommendations. Any claim not in writing shall not<br />

be considered.<br />

6) All plants that show sign of failure to grow at any time during the life of the contract, including<br />

the maintenance period, or those plants so injured or damaged as to render them unsuitable<br />

for the purpose intended, shall be replaced in kind within ten (10) days of written notification,<br />

at the expense of the Contractor.<br />

D. The following is a guideline for the water requirements for date palms during the trees establishment<br />

period (2 to 3 years). Consideration must be given to unseasonably high or low temperatures:<br />

January 40-50 Gallons Per Day<br />

February 50-60 Gallons Per Day<br />

March 60-70 Gallons Per Day<br />

April 60-70 Gallons Per Day<br />

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LANDSCAPING 02900-9


May 70-80 Gallons Per Day<br />

June 90-100 Gallons Per Day<br />

July 100-110 Gallons Per Day<br />

August 100-110 Gallons Per Day<br />

September 100-110 Gallons Per Day<br />

October 90-100 Gallons Per Day<br />

November 65-75 Gallons Per Day<br />

December 45-55 Gallons Per Day<br />

Newly planted trees should receive 80% of the above rates gradually working up to 100% over a 9 month<br />

period (from planting date). Evapo-transporation rates and contributions of water from other sources<br />

(lawn or shrub irrigation) should also be factored in to reach water totals. This information is meant to be<br />

used to check the amount of water within the trees root zone for specific determinations.<br />

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DIVISION 3 – CONCRETE<br />

Section 03300 – Concrete Work<br />

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DIVISION TABLE OF CONTENTS


SECTION 03300 - CONCRETE WORK<br />

PART 1 GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings, and general provisions of the Contract including General and Supplementary<br />

Conditions, and Division 1 <strong>Specification</strong> Sections apply to this section.<br />

1.02 SUMMARY<br />

A. The extent of concrete work, including formwork and reinforcing steel, is shown on the<br />

Drawings.<br />

B. Installation of anchor bolts and installation and grouting of base plates and foundations is<br />

included under this section.<br />

C. Refer to Drawings for additional references to concrete work.<br />

D. New concrete aprons adjacent to building within building limit line are included in this section.<br />

1.03 SUBMITTALS<br />

A. General: Refer to Division 1 Section “Submittals” for general requirements.<br />

B. Shop Drawings: Submit shop drawings for reinforcing steel to the Architect for review prior to<br />

fabrication. Comply with A/C 315 "Manual of Standard Practice For Detailing Reinforced<br />

Concrete Structures". Indicate fabrication, bending, and placement of reinforcing. Include<br />

bar schedules, stirrup spacing, diagrams of bent bars, arrangement of concrete<br />

reinforcement, and special reinforcement required and openings through concrete structures.<br />

C. Product Data: Submit data for proprietary materials and items, including admixtures,<br />

patching compounds, curing compounds and others as requested by Architect.<br />

D. Proposed Mix Design: For each strength and type of concrete specified, submit at least 15<br />

days prior to start of work.<br />

1.04 QUALITY ASSURANCE<br />

A. Codes and Standards: Comply with provisions of the following codes, specifications, and<br />

standards, except where more stringent requirements are shown or specified:<br />

1. International Building Code, latest edition.<br />

2. ACI Standards Publication No. 347R Guide to Formwork for Concrete.<br />

3. ACI 301 "<strong>Specification</strong>s for Structural Concrete for Buildings"<br />

4. ACI 318 "Building Code Requirements for Reinforced Concrete"<br />

5. ACI SP-66 ACI Detailing Manual.<br />

6. Concrete Reinforcing Steel Institute (CRSI) "Manual of Standard Practice".<br />

B. Testing Services: Refer to General Requirements. Tests for cast-in-place concrete are<br />

specified in this section.<br />

C. Materials and installed work may require testing and retesting at any time during progress of<br />

work. Tests, including retesting of rejected materials for installed work, shall be done at<br />

Contractor's expense.<br />

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D. Test Patch Area: Contractor shall prepare a test patch area 10' by 1' of sealed concrete floor<br />

slab for review and acceptance of finish by Architect.<br />

E. Power Scrubbing: Do not power scrub floor prior to installation of joint sealant.<br />

F. Job Conditions: Make provisions for, coordinate with and provide access to all Sub-<br />

Contractors for the installation of required pipe sleeves, conduit, etc. Core drilling of panels<br />

will not be allowed without prior written approval from Architect/Engineer.<br />

1.05 WARRANTY<br />

A. Furnish a one (1) year warranty for concrete materials and workmanship. Promptly replace<br />

defective work as directed by the Architect at no additional cost to the owner. Pitting,<br />

spalling, crazing, and moving shall be considered defective work.<br />

PART 2 - PRODUCTS<br />

2.01 FORM MATERIALS<br />

A. Forms for Exposed Finish Concrete: Plywood, metal, metal-framed plywood faced, or other<br />

acceptable panel-type materials, to provide continuous, straight, smooth, exposed surfaces.<br />

Provide form material with sufficient thickness to withstand pressure of newly-placed concrete<br />

without bow or deflection. If plywood is used for forms, comply with U.S. Product Standard<br />

PS-1 "B-B (Concrete Form) Plywood", Class 1, Exterior Grade or better, mil-oiled and edgesealed.<br />

B. Form Coatings: Provide commercial formulation form-coating compounds that will not bond<br />

with, stain, nor adversely affect concrete surfaces, and will not impair subsequent treatments<br />

of concrete surfaces.<br />

C. Form Ties: Factory-fabricated, adjustable-length, removable or snap-off metal form ties,<br />

designed to prevent form deflection, and to prevent spalling concrete upon removal. Provide<br />

units which will leave no metal closer than 1-1/2" to surface.<br />

1. Architectural Concrete: Provide “cone” ties with 1” diameter cones.<br />

2.02 REINFORCING MATERIALS<br />

A. Reinforcing Bars: ASTM A615, Grade 60, Grade 40 or A706 weldable reinforcing bars as<br />

notes on plans, deformed.<br />

B. Welded Wire Fabric (WWF): ASTM A185, welded steel wire fabric.<br />

C. Steel Wire: ASTM A82, plain cold-drawn steel.<br />

D. Supports for Reinforcement: Bolsters, chairs, spacers, and other devices for spacing,<br />

supporting, and fastening reinforcing bars, and complying with CRSI recommendations,<br />

unless otherwise acceptable to Architect.<br />

1. For slabs on grade, use supports with sand plates or horizontal runners where base<br />

material will not support chair legs.<br />

2. For exposed-to-view concrete surfaces, where legs of supports are in contact with<br />

forms, provide supports with legs which are plastic protected (CRSI, Class I).<br />

2.03 CONCRETE MATERIALS<br />

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A. Portland Cement: ASTM C150<br />

1. Type II: All concrete in contact with soil.<br />

2. Type I: All uses except where Type II is specified.<br />

3. Use one brand of cement throughout project, unless otherwise acceptable to<br />

Architect.<br />

B. Fly Ash: 15 percent maximum by weight.<br />

C. Aggregates: ASTM C-33. For exterior exposed concrete, do not use fine or coarse<br />

aggregates containing spall-causing deleterious substances.<br />

D. Water: Potable.<br />

E. Admixtures, General: Provide admixtures for concrete that contain not more than 0.1 percent<br />

chloride ions.<br />

F. Air-Entraining Admixture: ASTM C 260, certified by manufacturer to be compatible with other<br />

required admixtures.<br />

1. Available Products: Subject to compliance with requirements, products that may be<br />

incorporated in the work include, but are not limited to, the following:<br />

a. "Air-Mix" or "Perma-Air," Euclid Chemical Co.<br />

b. "Darex AEA" or "Daravair," W.R. Grace & Co.<br />

c. "MB-VR" or "Micro-Air," Master Builders, Inc.<br />

d. "Sealtight AEA," W.R. Meadows, Inc.<br />

e. "Sika AER," Sika Corp.<br />

G. Water-Reducing Admixture: ASTM C 494, Type A.<br />

1. Available Products: Subject to compliance with requirements, products that may be<br />

incorporated in the work include, but are not limited to, the following:<br />

a. "Eucon WR-75," Euclid Chemical Co.<br />

b. "WRDA," W.R. Grace & Co.<br />

c. "Pozzolith Normal" or "Polyheed," Master Builders, Inc.<br />

d. "Prokrete-N" Prokrete Industries.<br />

e. "Plastocrete 161," Sika Corp.<br />

H. High-Range Water-Reducing Admixture (Super Plasticizer): ASTM C 494, Type F or Type G.<br />

1. Available Products: Subject to compliance with requirements, products which may<br />

be incorporated in the work include, but are not limited to the following:<br />

a. "WRDA 19" or "Daracem" W.R. Grace<br />

b. "PSP" Prokrete Industries<br />

c. "Sikament 300" Sika Corp.<br />

d. "Eucon 37" Euclid Chemical Co.<br />

e. "Rheobuild" Master Builders<br />

I. Water-Reducing, Accelerating Admixture: ASTM C 494, Type E.<br />

1. Available Products: Subject to compliance with requirements, products that may be<br />

incorporated in the work include, but are limited to the following:<br />

a. "Accelguard 80," Euclid Chemical Co.<br />

b. "Daraset," W.R. Grace & Co.<br />

c. "Pozzutec 20," Master Builders, Inc.<br />

J. Water-Reducing, Retarding Admixture: ASTM C 494, Type D.<br />

1. Available Products: Subject to compliance with requirements, products which may<br />

be incorporated in the work include, but are not limited to the following:<br />

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a. "Pozzolith R" Master Builders<br />

b. "Eucon Retarder 75" Euclid Chemical Co.<br />

c. "Daratard 17" W.R. Grace<br />

d. "Plastiment" Sika Chemical Co.<br />

K. Calcium Chloride: NOT PERMITTED<br />

2.04 RELATED MATERIALS<br />

A. Moisture Retaining Cover: One of the following, complying with ASTM C 171:<br />

a. Waterproof Paper<br />

b. Polyethylene Film<br />

c. Polyethylene-coated Burlap<br />

B. Liquid Membrane-Forming Curing/Sealing Compound: Two coat application.<br />

1. Products: Provide curing-sealing compound from one of the following manufacturers:<br />

a. “Ashford Formula,” Curecrete Chemical Co., Springville, UT, (801/489-5663)<br />

b. “Sealtex 400,” Rocky Mountain Supply Co., Lakewood, CO (303/988-6294).<br />

C. Expansion Joint Filler: Bituminous impregnated fiberboard, complying with ASTM 1751,<br />

AASHO M-213.<br />

D. Joint Sealant: <strong>Construction</strong> or control joint filler shall be a semi-rigid epoxy with a shore "A"<br />

hardness of 80 +/-.<br />

1. Available Products: Provide one of the following products:<br />

a. "Penatron RM/3003," Accelerated Systems Technology Corp., Riverside, CA<br />

(714-781-4990).<br />

b. "Degadur 330," Degussa Corporation, Allendale, N.J. 07401 (201-818-<br />

3700).<br />

E. Anti-Spalling Compound: Compound consisting of 50% linseed oil and 50% (by volume) of<br />

commercial grade kerosene or mineral spirits. Products complying with ASTM D-260,<br />

FSS-TT-L-190c may be used.<br />

F. Nonshrink, Nonmetallic Grout: CRD-C 621, factory premixed grout.<br />

1. Available Products: Subject to compliance with requirements, products which may<br />

be incorporated in the work include, but are not limited to the following:<br />

a. "Masterflow 713," Master Builders<br />

b. "Sonogrout," BASF<br />

c. "Euco-NS," Euclid Chemical Co.<br />

d. "Crystex," L&M <strong>Construction</strong> Chemical Co.<br />

e. "Sure-Grip Grout," Dayton Superior Corp.<br />

2. Minimum PSI: 4,000.<br />

G. Bonding Compound: Polyvinyl acetate or acrylic base, rewettable type.<br />

1. Available Products: Subject to compliance with requirements, products which may<br />

be incorporated in the work include, but are not limited to the following:<br />

a. Polyvinyl Acetate (Interior Only):<br />

1) "Superior Concrete Bonder," Dayton Superior Corp.<br />

2) "Euco Weld," Euclid Chemical Co.<br />

3) "Weld-Crete," Larsen Products Corp.<br />

4) "Everweld," L&M <strong>Construction</strong> Chemicals, Inc.<br />

b. Acrylic or Styrene Butadiene:<br />

1) "Day-Chem Ad Bond," Dayton Superior Corp.<br />

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2) "SBR Latex," Euclid Chemical Co.<br />

3) "Daraweld C," W.R. Grace & Co.<br />

4) "Everbond," L & M <strong>Construction</strong> Chemicals, Inc.<br />

5) "Acryl-Set," Master Builders, Inc.<br />

6) "Intralok," W.R. Meadows, Inc.<br />

7) "Sonocrete," BASF<br />

H. Epoxy Adhesive: ASTM C 881, two-component material suitable for use on dry or damp<br />

surfaces. Provide material "Type", "Grade", and "Class" to suite project requirements.<br />

1. Available Products: Subject to compliance with requirements, products which may<br />

be incorporated in the work include, but are not limited to the following:<br />

a. "Euco Epoxy System #452 or #620" Euclid Chem. Co.<br />

b. "Epabond," L&M <strong>Construction</strong> Chemicals, Inc.<br />

c. "Concresive 1001," Master Builders, Inc.<br />

d. "Sikudur 32 Hi-Mod," Sika Corp.<br />

I. Sand Cushion: Clean, manufactured or natural sand.<br />

J. Vapor Retarder: Provide vapor retarder cover over prepared base material where indicated<br />

below slabs on grade. Use only materials that are resistant to deterioration when tested in<br />

accordance with ASTM E 154, as follows:<br />

1. Water-resistant barrier consisting of heavy Kraft papers laminated together with<br />

glass-fiber reinforcement and overcoated with black polyethylene on each side.<br />

a. Available Product: "Moistop," Fortifiber Corp.<br />

2. Vapor Retarder Joint Tape shall be 3M #890 or approved equal glass filament<br />

acetate tape.<br />

2.05 PROPORTIONING AND DESIGN MIXES<br />

A. Contractor is to prepare design mixes for each strength of concrete by either laboratory trial<br />

batch or field experience methods as specified in ACI 301. Use an independent testing<br />

facility for preparing and reporting proposed mix designs.<br />

B. Provide concrete strengths as follows:<br />

1. Footings and Poured-In-Place Foundation Walls: 3,000 psi<br />

2. Exterior Slabs On Grade: 4,000 psi<br />

3. All Other Poured-In-Place Concrete: 3,000 psi<br />

4. Interior Slab on Grade: 4,000 psi<br />

5. Maximum water to cement ratio shall not exceed 0.53 for all concrete.<br />

C. Cement Content:<br />

1. 3000 psi: 480 pounds per cubic yard<br />

2. 4000 psi: 560 pounds per cubic yard<br />

2.06 ADMIXTURES<br />

A. Use water-reducing admixture or high-range water-reducing admixture (Superplasticizer) in<br />

concrete as required for placement and workability.<br />

B. Use non-chloride accelerating admixture in concrete slabs placed at ambient temperatures<br />

below 50 deg F (10 deg C).<br />

C. High-Range Water-Reducing Admixture: Use in all pumped concrete, and interior and<br />

exterior slabs on grade, in strict compliance with manufacturer's directions.<br />

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D. Use air-entraining admixture in exterior exposed concrete unless otherwise indicated. Add<br />

air-entraining admixture at manufacturer's prescribed rate to result in concrete at point of<br />

placement having total air content with a tolerance of plus or minus 1-1/2 percent within the<br />

following limits:<br />

1. Concrete structures and slabs exposed to freezing and thawing, deicer chemicals, or<br />

hydraulic pressure:<br />

a. 4.5 percent (moderate exposure); 5.5 percent (severe exposure) 1-1/2-inch<br />

max. aggregate.<br />

b. 4.5 percent (moderate exposure); 6.0 percent (severe exposure) 1-inch max.<br />

aggregate.<br />

c. 5.0 percent (moderate exposure); 6.0 percent (severe exposure) 3/4-inch<br />

max. aggregate.<br />

d. 5.5 percent (moderate exposure); 7.0 percent (severe exposure) 1/2-inch<br />

max aggregate.<br />

2. Other concrete (not exposed to freezing, thawing, or hydraulic pressure) or to receive<br />

a surface hardener: 2 percent to 4 percent air.<br />

3. Interior slabs shall not be air entrained.<br />

E. Use admixtures for water reduction and set control in strict compliance with manufacturer's<br />

directions.<br />

F. Slump Limits: Proportion and design mixes to result in concrete slump at point of placement<br />

as follows:<br />

1. Ramps and Sloping Surfaces: Not more than 3"<br />

2. Foundation Systems: Not less than 1" and not more than 3"<br />

3. Concrete Containing HRWR Admixture (super-plasticizer): Not more than 8" after<br />

addition of HRWR to site-verified 2"-3" slump concrete.<br />

4. Other Concrete: Not less than 1" and not more than 4"<br />

2.07 CONCRETE MIXING<br />

A. Ready-Mix Concrete: Comply with ASTM C94 and as specified.<br />

1. Delete references for allowing additional water to be added to batch for material with<br />

insufficient slump. Addition of water to the batch will not be permitted.<br />

2. When air temperature is between 85 o F (30 o C) and 90 o F (32 o C), reduce mixing and<br />

delivery time from 1-1/2 hours to 75 minutes, and when air temperature is above<br />

90 o F (32 o C), reduce mixing and delivery time to 60 minutes, and when air<br />

temperature is about 100°F (38°C), reduce mixing and delivery time to 45 minutes.<br />

PART 3 - EXECUTION<br />

3.01 FORMS<br />

A. Design, erect, support, brace, and maintain formwork to support vertical and lateral static and<br />

dynamic loads that might be applied until such loads can be supported by concrete structure.<br />

Construct formwork so concrete members and structures are of correct size, shape,<br />

alignment, elevation, and position. Maintain formwork construction tolerances complying with<br />

ACI 347R.<br />

B. Construct forms to sizes, shapes, lines, and dimensions shown, and to obtain accurate<br />

alignment, location, grades, level, and plumb work in finished structures. Provide for<br />

openings, offsets, sinkages, keyways, recesses, moldings, rustications, reglets, chamfers,<br />

blocking screeds, bulkheads, anchorages, and inserts, and other features required in the<br />

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work.<br />

C. Fabricate forms for easy removal without hammering or prying against concrete surfaces.<br />

Kerf wood inserts for forming keyways, reglets, recesses, and the like, for easy removal.<br />

D. Provide temporary openings where interior area of formwork is inaccessible for cleanout, for<br />

inspection before concrete placement, and for placement of concrete.<br />

E. Chamfer exposed corners and edges as indicated, using wood, metal, PVC, or rubber<br />

chamfer strips fabricated to produce uniform smooth lines and tight edge joints.<br />

F. Provisions for Other Trades: Provide openings in concrete formwork to accommodate work<br />

of other trades. Determine size and location of openings, recesses and chases from trades<br />

providing such items. Accurately place and securely support items built into forms.<br />

G. Cleaning and Tightening: Thoroughly clean forms and adjacent surfaces to receive concrete.<br />

Remove chips, wood, sawdust, dirt, or other debris just before concrete is placed. Retighten<br />

forms and bracing before concrete placement as required to prevent mortar leaks and<br />

maintain proper alignment.<br />

3.02 PLACING REINFORCEMENT<br />

A. Comply with Concrete Reinforcing Steel Institute's recommended practice for "Placing<br />

Reinforcing Bars" for details and methods of reinforcement placement and supports, and as<br />

herein specified. Refer to Drawings for additional notes.<br />

B. Clean reinforcement of loose rust and mill scale, earth, ice, and other materials, which reduce<br />

or destroy bond with concrete.<br />

C. Accurately position, support, and secure reinforcement against displacement. Locate and<br />

support reinforcing by metal chairs, runners, bolsters, spacers, and hangers, as required.<br />

D. Place reinforcement to obtain at least minimum coverages for concrete protection. Arrange,<br />

space, and securely tie bars and bar supports to hold reinforcement in position during<br />

concrete placement operations. Set wire ties so ends are directed into concrete, not toward<br />

exposed concrete surfaces.<br />

1. Cast-In-Place Concrete:<br />

a. Cast against and permanently exposed to earth: minimum cover 3".<br />

b. Concrete exposed to earth or weather:<br />

1) #6 through #18 bars: 2" minimum cover.<br />

2) #5 and smaller bars: 1-1/2" minimum cover.<br />

E. Install welded wire fabric in as long lengths as practicable. Lap adjoining pieces at least one<br />

full mesh and lace splices with wire. Offset end laps in adjacent widths to prevent continuous<br />

laps in either direction.<br />

1. Fiber mesh is not an acceptable replacement for wire fabric.<br />

3.03 JOINTS<br />

A. <strong>Construction</strong> Joints: Provide construction joints at the following locations:<br />

1. Where shown on the Drawings.<br />

2. At end of placements and at locations where placement operations are stopped for a<br />

period of more than 1/2 hour, except where such placements terminate at<br />

expansion joints.<br />

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3. Locate construction joints not shown on the Drawings so as not to impair the strength<br />

of the structure. Provide keyways at least 1-1/2" deep in walls, slabs, and between<br />

walls and footings.<br />

4. Where load transfer-slip dowel devices are used, install so that one end of each<br />

dowel bar is free to move. Continue reinforcement across construction joints.<br />

5. Do not tool edges of construction joints at interior concrete slabs.<br />

B. Contraction (Control) Joints: Provide contraction (control) joints, sectioning concrete into<br />

areas as shown on Drawings. If not shown, provide joints at 15 feet on center, locating joints<br />

under partitions where possible. Construct contraction joints for a depth equal to at least 1/4<br />

concrete thickness or a minimum of 1".<br />

1. Form contraction joints using powered saws equipped with shatterproof abrasive or<br />

diamond-rimmed blades. Cut joints into hardened concrete as soon as surface will<br />

not be torn, abraded, or otherwise damaged by cutting action.<br />

3.04 INSTALLATION OF EMBEDDED ITEMS<br />

A. General: Set and build into work anchorage devices and other embedded items required for<br />

other work that is attached to, or supported by, cast-in-place concrete. Use setting drawings,<br />

diagrams, instructions, and directions provided by suppliers of items to be attached thereto.<br />

B. Forms for Slabs: Set edge forms bulkheads and intermediate screed strips for slabs to obtain<br />

required elevations and contours in finished surfaces. Provide and secure units to support<br />

screed strips using of strike-off templates or compacting type screeds.<br />

3.05 PREPARATION OF FORM SURFACES<br />

A. Coat contact surfaces of forms with an approved, non-residual form-coating compound<br />

before reinforcement is placed.<br />

B. Do not allow excess form-coating material to accumulate in forms or to come into contact with<br />

in-place concrete surfaces against which fresh concrete will be placed. Apply in compliance<br />

with manufacturer's instructions.<br />

C. Coat steel forms with a non-staining, rust-preventative form oil or otherwise protect against<br />

rusting.<br />

3.06 CONCRETE PLACEMENT<br />

A. Inspection: Before placing concrete, inspect and complete formwork installation, reinforcing<br />

steel and items to be embedded or cast-in. Notify other crafts to permit installation of their<br />

work; cooperate with other trades in setting such work.<br />

B. General: Comply with ACI 304, and as herein specified.<br />

C. Coordinate the installation of joint materials with placement of forms and reinforcing steel.<br />

D. Deposit concrete continuously or in layers of such thickness that no concrete will be placed<br />

on concrete that has hardened sufficiently to cause the formation of seals or planes<br />

of weakness. If a section cannot be placed continuously, provide construction joints as<br />

herein specified. Deposit concrete to avoid segregation at its final location.<br />

E. Placing Concrete in Forms: Deposit concrete in forms in horizontal layers not deeper than<br />

24" and in a manner to avoid inclined construction joints. Where placement consists of<br />

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several layers, place each layer while preceding layer is still plastic to avoid cold joints.<br />

F. Consolidate placed concrete by mechanical vibrating equipment supplemented by<br />

hand-spading, rodding or tamping. Use equipment and procedures for consolidation of<br />

concrete in accordance with ACI 309.<br />

G. Do not use vibrators to transport concrete inside forms. Insert and withdraw vibrators<br />

vertically at uniformly spaced locations not farther than visible effectiveness of machine.<br />

Place vibrators to rapidly penetrate placed layer and at least 6" into preceding layer. Do not<br />

insert vibrators into lower layers of concrete that have begun to set. At each insertion, limit<br />

duration of vibration to time necessary to consolidate concrete and complete embedment of<br />

reinforcement and other embedded items without causing segregation of mix.<br />

H. Placing Concrete Slabs: Deposit and consolidate concrete slabs in a continuous operation,<br />

within limits of construction joints, until the placing of a panel or section is complete.<br />

1. Bring slab surfaces to correct level with straightedge and strike off. Use bull floats or<br />

darbies to smooth surface, free of humps or hollows. Do not disturb slab surfaces<br />

prior to beginning finishing operations.<br />

3.07 COLD WEATHER PLACING<br />

A. Protect concrete work from physical damage or reduced strength which could be caused by<br />

frost, freezing actions, or low temperatures, in compliance with ACI 306, and as herein<br />

specified.<br />

B. When air temperature has fallen to or is expected to fall below 40 o F (4 o C), uniformly heat<br />

water and aggregates before mixing to obtain a concrete mixture temperature of not less than<br />

50 o F (10 o C), and not more than 80 o F (27 o C) at point of placement.<br />

1. Do not use frozen materials or materials containing ice or snow. Do not place<br />

concrete on frozen subgrade or on subgrade containing frozen materials.<br />

2. Do not use calcium chloride, salt, and other materials containing antifreeze agents or<br />

chemical accelerators, unless otherwise accepted in mix designs.<br />

3.08 HOT WEATHER PLACING<br />

A. When hot weather conditions exist that would seriously impair quality and strength of<br />

concrete, place concrete in compliance with ACI 305, and as herein specified.<br />

B. Cool ingredients before mixing to maintain concrete temperature at time of placement below<br />

90 deg F (32 deg C). Mixing water may be chilled, or chopped ice may be used to control<br />

temperature provided water equivalent of ice is calculated to total amount of mixing water.<br />

Use of liquid nitrogen to cool concrete is Contractor's option.<br />

C. Cover reinforcing steel with water-soaked burlap if it becomes too hot, so that steel<br />

temperature will not exceed the ambient air temperature immediately before embedment in<br />

concrete.<br />

D. Fog spray forms, reinforcing steel, and subgrade just before concrete is placed.<br />

E. Use water-reducing retarding admixture when required by high temperatures, low humidity, or<br />

other adverse placing conditions, when acceptable to Architect.<br />

3.09 FINISH OF FORMED SURFACES<br />

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A. Rough Form Finish: For formed surfaces not exposed to view in the finish work.<br />

1. Repair and patch tie holes and defective areas. Remove fins and other projections<br />

exceeding 1/4".<br />

B. Smooth Form Finish: For formed surfaces exposed to view.<br />

1. This is as-cast concrete surface obtained with selected form facing material,<br />

arranged orderly and symmetrically, with a minimum of seams. Repair and patch<br />

defective areas with fins or other projections completely removed and smoothed.<br />

C. Smooth Rubbed Finish: Provide smooth rubbed finish to exposed concrete surfaces, which<br />

have received smooth form finish treatment, not later than one day after form removal.<br />

Moisten concrete surfaces and rub with carborundum brick or other abrasive until a uniform<br />

color and texture is produced. Do not apply cement grout other than that created by the<br />

rubbing process.<br />

3.10 MONOLITHIC SLAB FINISHES<br />

A. Scratch Finish: Apply scratch finish to monolithic slab surfaces to receive concrete floor<br />

topping or mortar setting beds for tile, portland cement terrazzo, and other bonded applied<br />

cementitious finish flooring material, and as otherwise indicated.<br />

1. After placing slabs, plane surface to tolerances for floor flatness (Ff) of 15 and floor<br />

levelness (Fl) of 13. Slope surfaces uniformly to drains where required. After<br />

leveling, roughen surface before final set with stiff brushes, brooms, or rakes.<br />

B. Float Finish: Apply float finish to monolithic slab surfaces to receive trowel finish and other<br />

finishes as follows:<br />

1. Consolidate surface with power-driven floats or by hand-floating if area is small or<br />

inaccessible to power units. Check and level surface plane to tolerances of<br />

FF18-FL15. Cut down high spots and fill low spots. Uniformly slope surfaces to drain<br />

as shown. Immediately after leveling, refloat surface to a uniform, smooth, granular<br />

texture.<br />

C. Trowel Finish: Apply trowel finish to monolithic slab surfaces to be exposed-to-view, and slab<br />

surfaces to be covered with resilient flooring, carpet, ceramic tile, paint, or other thin-film<br />

finish coating system.<br />

1. Consolidate concrete surface with power driven triple paddle machine to produce a<br />

hardburnished finish free of trowel marks, uniform in texture and appearance, and<br />

with surface leveled to tolerance of FF20-FL17. Grind surface if necessary to<br />

maintain tolerance and to remove surface defects that would telegraph through<br />

applied floor covering system.<br />

D. Trowel and Fine Broom Finish: Where ceramic tile is to be installed with thin-set mortar,<br />

apply trowel finish as specified, then immediately follow with slightly scarifying surface by fine<br />

brooming.<br />

E. Nonslip Broom Finish: Apply broom finish to exterior concrete platforms, walks, ramps, and<br />

elsewhere where indicated.<br />

1. Immediately after float finishing, slightly roughen concrete surface by brooming with<br />

fiber bristle broom perpendicular to main traffic route. Coordinate required final finish<br />

with Architect before application.<br />

3.11 CONCRETE CURING AND PROTECTION<br />

A. General: Protect freshly placed concrete from premature drying and excessive cold or hot<br />

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temperatures. In hot, dry, and windy weather, protect concrete from rapid moisture loss<br />

before and during finishing operations with an evaporation-control material. Apply in<br />

accordance with manufacturer's instructions after screeding and bull floating, but before<br />

power floating and troweling.<br />

1. Start initial curing as soon as free water has disappeared from concrete surface after<br />

placing and finishing. Weather permitting; keep continuously moist for not less than<br />

seven (7) days.<br />

B. Curing Methods: Perform curing of concrete by moist curing, by moisture-retaining cover<br />

curing, or by curing and sealing compound, and by combinations thereof, as herein specified.<br />

C. Provide moisture curing by the following methods:<br />

1. Keep concrete surface continuously wet by covering with water.<br />

2. Continuous water-fog spray.<br />

3. Covering concrete surface with specified absorptive cover, thoroughly saturating<br />

cover with water and keeping continuously wet. Place absorptive cover to provide<br />

coverage of concrete surfaces and edges, with 4" lap over adjacent absorptive<br />

covers.<br />

D. Provide moisture-cover curing as follows:<br />

1. Cover concrete surfaces with moisture-retaining cover for curing concrete, placed in<br />

widest practicable width with sides and ends lapped at least 3" and sealed by<br />

waterproof tape or adhesive. Immediately repair any holes or tears during curing<br />

period, using cover material and waterproof tape.<br />

E. Provide curing and sealing compound to slabs as follows: Coordinate with installation of joint<br />

sealers in toppings and slabs.<br />

1. Apply specified curing and sealing compound to concrete slabs as soon as final<br />

finishing operations are complete (within 2 hours after surface water sheen has<br />

disappeared). Apply uniformly in continuous operation by power-spray or roller in<br />

accordance with manufacturer's directions. Recoat areas subjected to heavy rainfall<br />

within three (3) hours after initial application. Maintain continuity of coating and repair<br />

damage during curing period.<br />

2. Use membrane curing compounds that will not affect surfaces to be covered with<br />

finish materials applied directly to concrete.<br />

3. Interior floor slabs with sealer finish are to be cured and sealed only with liquid<br />

membrane forming curing/sealing compound specified. Apply floor sealer in two (2)<br />

coats at application rates recommended by manufacturer as follows:<br />

a. Application requirements: The first application at 200 square feet per gallon<br />

as the curing agent at time of concrete placement.<br />

b. After application of joint sealant, Contractor shall power scrub floor clean<br />

before application of second coat. Apply at a rate of 400 square feet per<br />

gallon<br />

4. All work must be performed by a factory approved applicator.<br />

5. Warranty:<br />

a. Upon completion of the work, as a condition of its acceptance, furnish the<br />

owner a written warranty signed by an officer of the manufacturer.<br />

F. Curing Formed Surfaces: Cure formed concrete surfaces, including undersides of beams,<br />

supported slabs, and other similar surfaces by moisture curing, with forms in place for full<br />

curing period or until forms are removed. If forms are removed, continue curing by methods<br />

specified above, as applicable.<br />

G. Curing Unformed Surfaces: Cure unformed surfaces, such as slabs, floor topping, and other<br />

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flat surfaces, by application of appropriate curing method.<br />

1. Final cure concrete surfaces to receive finish flooring by use of moisture-retaining<br />

cover, unless otherwise directed.<br />

H. At all exterior concrete curbs, gutters and sidewalks, apply anti-spalling compound in two<br />

coats with an application rate of 300 square feet per gallon (each coat).<br />

3.12 REMOVAL OF FORMS<br />

A. Formwork not supporting weight of concrete, such as sides of beams, walls, columns, and<br />

similar part of the work, may be removed after cumulatively curing at not less than 50 o F<br />

(10 o C) for 24 hours after placing concrete, provided concrete is sufficiently hard to not be<br />

damaged by form removal operations, and provided curing and protection operations are<br />

maintained.<br />

B. Formwork supporting weight of concrete, such as beam soffits, joists, slabs, and other<br />

structural elements, may not be removed in less than 14 days and until concrete has attained<br />

at least 75 percent of design minimum compressive strength at 28 days. Determine potential<br />

compressive strength of in-place concrete by testing field-cured specimens representative of<br />

concrete location or members.<br />

C. Form facing material may be removed four (4) days after placement, only if shores and other<br />

vertical supports have been arranged to permit removal of form facing material without<br />

loosening or disturbing shores and supports.<br />

3.13 REUSE OF FORMS<br />

A. Clean and repair surfaces of forms to be reused in work. Split, frayed, delaminated, or<br />

otherwise damaged form facing material will not be acceptable for exposed surfaces. Apply<br />

new form coating compound as specified for new formwork.<br />

B. When forms are extended for successive concrete placement, thoroughly clean surfaces,<br />

remove fins and laitance, and tighten forms to close joints. Align and secure joint to avoid<br />

offsets. Do not use "patched" forms for exposed concrete surfaces except as acceptable to<br />

Architect.<br />

3.14 MISCELLANEOUS CONCRETE ITEMS<br />

A. Filling In: Fill in holes and openings left in concrete structures for passage or work by other<br />

trades, unless otherwise shown or directed, after work of other trades is in place.<br />

B. Equipment Bases and Foundations: Provide machine and equipment bases and foundations<br />

as shown on Drawings. Set anchor bolts for machines and equipment to template at correct<br />

elevations, complying with certified diagrams, or templates of manufacturer furnishing<br />

machines and equipment.<br />

C. Grout base plates and foundations as indicated, using specified 4,000 psi non-shrink grout.<br />

3.15 CONCRETE SURFACE REPAIRS<br />

A. Patching Defective Areas: Repair and patch defective areas with cement mortar immediately<br />

after removal of forms.<br />

B. Cut out honeycomb, rock pockets, voids over 1/4" in any dimension, and holes left by tie rods<br />

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and bolts, down to solid concrete, but in no case to a depth of less than 1". Make edges of<br />

cuts perpendicular to the concrete surface. Thoroughly clean, dampen with water and<br />

brush-coat the area to be patched with specified bonding agent. Place patching mortar after<br />

bonding compound has dried.<br />

C. For exposed-to-view surfaces, blend white portland cement and standard portland cement so<br />

that, when dry, patching mortar will match color surrounding. Provide test areas at<br />

inconspicuous location to verify mixture and color match before proceeding with patching.<br />

Compact mortar in place and strike-off slightly higher than surrounding surface.<br />

D. Repair of Formed Surfaces: Remove and replace concrete having defective surfaces if<br />

defects cannot be repaired to satisfaction of Architect. Surface defects, as such, include<br />

color and texture irregularities, cracks, spalls, air bubbles, honeycomb, rock pockets, fins,<br />

and other projections on surface; and stains and other discolorations that cannot be removed<br />

by cleaning. Flush out form tie holes, fill with dry pack mortar.<br />

E. Repair concealed formed surfaces, where possible, that contain defects, which affect the<br />

durability of concrete. If defects cannot be repaired, remove and replace concrete.<br />

F. Repair of Unformed Surfaces: Test unformed surfaces, such as monolithic slabs, for<br />

smoothness and verify surface plane to tolerances specified for each surface and finish.<br />

Correct low and high areas as herein specified. Test unformed surfaces sloped to drain for<br />

trueness of slope and smoothness by using a template having the required slope.<br />

1. Repair finished unformed surfaces that contain defects that affect durability of<br />

concrete. Surface defects, as such, include crazing, cracks in excess of 0.01" wide<br />

or that penetrate to reinforcement or completely through non-reinforced sections,<br />

regardless of width; spalling, pop-outs, honeycomb, rock pockets, and other<br />

objectionable conditions.<br />

2. Correct high areas in unformed surfaces by grinding, after concrete has cured at<br />

least 14 days.<br />

3. Correct low areas in unformed surfaces during, or immediately after completion of<br />

surface finishing operations by cutting out low areas and replacing with patching<br />

compound. Finish repaired areas to blend into adjacent concrete. Proprietary<br />

underlayment compounds may be used when acceptable to Architect and Pace's<br />

Field Representative.<br />

4. Repair defective areas, except random cracks and single holes not exceeding 1"<br />

diameter, by cutting out and replacing with fresh concrete. Remove defective areas<br />

to sound concrete with clean, square cuts and expose reinforcing steel with at least<br />

3/4" clearance all around. Dampen concrete surfaces in contact with patching<br />

concrete and apply bonding compound. Mix patching concrete of same materials to<br />

provide concrete of same type or class as original concrete. Place, compact, and<br />

finish to blend with adjacent finished concrete. Cure in same manner as adjacent<br />

concrete.<br />

G. Repair isolated random cracks and holes as follows:<br />

1. Cracks 3/8" and less in width shall be routed out to sound concrete and filled with<br />

Permagile T250.<br />

2. Cracks larger than 3/8" shall be routed out to sound concrete and filled with Sikadur<br />

Lo Mod.<br />

3. Small holes up to 3/8" diameter shall be cut out to sound concrete and filled with<br />

Sikatop 122.<br />

4. Holes larger than 3/8" shall be cut out to sound concrete and filled with Sikadur Lo<br />

Mod.<br />

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H. Perform structural repairs with prior approval of Architect for method and procedure, using<br />

specified epoxy adhesive and mortar.<br />

I. Repair methods not specified above may be used, subject to acceptance by the Architect.<br />

J. At locations where the entire slab thickness is removed and replaced, the new concrete slab<br />

shall be doweled into the existing adjacent slab.<br />

3.16 QUALITY CONTROL TESTING DURING CONSTRUCTION<br />

A. The Owner will employ a testing laboratory to perform initial tests and to submit test reports.<br />

Cost of retesting or additional testing when initial testing indicates noncompliance, will be<br />

paid for by the Contractor at no additional cost to the Contract.<br />

B. Sampling and testing for quality control during placement of concrete may include the<br />

following, as directed by Architect or Engineer.<br />

1. Sampling Fresh Concrete: ASTM C 172, except modified for slump to comply with<br />

ASTM C 94.<br />

2. Slump: ASTM C 143; one test at point of discharge for each day's pour of each type<br />

of concrete; additional tests when concrete consistency seems to have changed.<br />

3. Air Content: ASTM C 173, volumetric method for lightweight or normal weight<br />

concrete; ASTM C 231 pressure method for normal weight concrete; one for each<br />

day's pour of each type of air-entrained concrete.<br />

4. Concrete Temperature: Test hourly when air temperature is 40 o F (4 o C) and below,<br />

and when 80 o F (27 o C) and above; and each time a set of compression test<br />

specimens are made.<br />

5. Compression Test Specimen: ASTM C 31; one set of 3 standard cylinders for each<br />

compressive strength test, unless otherwise directed. Mold and store cylinders for<br />

laboratory-cured test specimens, except when field-cure test specimens are required.<br />

6. Compressive Strength Tests: ASTM C 39; one set for each day's pour exceeding 5<br />

cu. yds. plus additional sets for each 50 cu. yds. more than the first 25 cu. yds. of<br />

each concrete class placed in one day; one specimen tested at 7 days, one<br />

specimen tested at 28 days, and one specimen retained in reserve for later testing if<br />

required.<br />

7. When frequency of testing will provide fewer than 5 strength tests for a given class of<br />

concrete, conduct testing from at least 5 randomly selected batches or from each<br />

batch if fewer than 5 are used.<br />

8. When strength of field-cured cylinders is less than 85% of companion<br />

laboratory-cured cylinders, evaluate current operations and provide corrective<br />

procedures for protecting and curing the in-place concrete.<br />

9. Strength level of concrete will be considered satisfactory if averages of sets of three<br />

consecutive strength test results equal or exceed specified compressive strength,<br />

and no individual strength test result falls below specified compressive by more than<br />

500 psi.<br />

D. Test results will be reported in writing to Architect, Structural Engineer, Ready-Mix Producer,<br />

and Contractor within 24 hours after tests are made. Reports of compressive strength tests<br />

shall contain the project identification name and number, date of concrete placement, name<br />

of concrete testing service, concrete type and class, location of concrete batch in structure,<br />

design compressive strength at 28 days, concrete mix proportions and materials;<br />

compressive breaking strength and type of break for both 7-day tests and 28-day tests.<br />

E. Nondestructive Testing: Impact hammer, sonoscope, or other nondestructive device may be<br />

permitted but shall not be used as the sole basis for acceptance or rejection.<br />

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F. Additional Tests: The testing service will make additional tests of in-place concrete when test<br />

results indicate specified concrete strengths and other characteristics have not been attained<br />

in the structure, as directed by the Architect. Testing service may conduct tests to determine<br />

adequacy of concrete by cored cylinders complying with ASTM C 42, or by such other<br />

methods as directed. Contractor shall pay for such tests conducted, and any other additional<br />

testing as may be required, when unacceptable concrete is verified. The Owner may employ<br />

another testing laboratory to verify extent of defective work; results of such testing shall be<br />

made available to Architect and Contractor.<br />

END OF SECTION<br />

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DIVISION 4 – MASONRY<br />

Section 04200 – Unit Masonry<br />

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DIVISION TABLE OF CONTENTS


SECTION 04200 - UNIT MASONRY<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes reinforced hollow clay brick and related items necessary to complete the<br />

work and thin brick for application at the new hallway in the existing building.<br />

1. This section includes interior and exterior brick sealers.<br />

B. Related Sections:<br />

1. Refer to Division 3 Section “Concrete Work” for reinforcing, except for horizontal joint<br />

reinforcement. Furnish and install reinforcement under this section.<br />

2. Refer to Division 7 Section “Sheet Membrane Waterproofing” for waterproofing<br />

system installed at masonry exposed to earth.<br />

C. Materials installed in this section but furnished by other Sections: anchors, bolts, sleeves for<br />

all piping, electrical conduits, outlet boxes, etc.<br />

D. Concrete Masonry Units: Substitution of concrete masonry units for brick, where brick<br />

is not exposed to view is permitted only where indicated in the drawings.<br />

1.02 SUBMITTALS<br />

A. Samples:<br />

1. Submit two samples of each type of unit masonry specified.<br />

2. Provide masonry sample panel, 4 ft. x 4 ft., erected with tooling, mortar, color and<br />

workmanship to represent actual work. Final brick selection shall be made only<br />

following architect’s review of sample panel. Brick from manufactured material for<br />

project shall be shipped to site and sample panel erected. No brick shall be shipped<br />

from manufacturer to site until architect’s acceptance of job panel which has been<br />

erected from actual material for project. This panel shall replace the sample panel<br />

and shall remain on site throughout construction, and become the project standard<br />

for bond, mortar, workmanship, and appearance.<br />

3. Submit test report and certificate of conformance document for each type and color of<br />

brick specified on contract documents for architect’s approval.<br />

4. Test reports shall include:<br />

a. Compressive strength<br />

b. 24 hour cold water absorption<br />

c. 5 hour boil absorption<br />

d. Saturation Coefficient<br />

e. Initial Rate of Absorption (I.R.A.)<br />

f. Efflorescence<br />

g. Weather classification<br />

5. Certificate of conformance shall state that brick meets or exceeds applicable ASTM<br />

specifications indicated herein.<br />

1.03 QUALITY ASSURANCE<br />

A. Verify all measurements shown on the drawings by taking field measurements; proper fit and<br />

attachment of all unit masonry is required.<br />

B. Coordinate with other trades whose work relates to unit masonry installation for the placing of<br />

all required blocking, sub-framing, backing, furring, etc., to ensure proper location and<br />

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installation.<br />

C. All tests shall be performed by an independent certified testing laboratory. All tests shall be in<br />

accordance with ASTM C-67 latest edition.<br />

1.04 DELIVERY AND STORAGE<br />

A. Deliver and store materials in dry, protected areas. Keep free of stain or other damage.<br />

Replace any damaged material at no additional cost to Owner.<br />

PART 2 - PRODUCTS<br />

2.01 APPROVED MASONRY CONTRACTORS<br />

A. The following masonry contractors have been prequalified by the District and are the only<br />

approved subcontractors that will be allowed to bid on this project.<br />

1. Doyle Hatfield Masonry, 801-423-3755, P.O. Box 1217, Salem, Utah<br />

2. Eldredge Masonry, 801-766-0573, 2391 West 780 South, Lehi, Utah<br />

3. Troy Hales Masonry, 801-369-3075, 1429 East 400 North, Spanish Fork, Utah<br />

4. Mcqueen Masonry, 801-282-3331, 4014 Nike Drive, West Jordan, Utah<br />

5. Allens Masonry, 801-444-2821, PO Box 69, Farmington, Utah<br />

6. Harv & Higam Masonry, 801-446-2763, P.O. Box 1137, Draper, Utah<br />

7. Emco Masonry, 801-489-765, P.O. Box 623, Springville, Utah<br />

2.02 BRICK<br />

A. All brick shown on contract documents shall be color, texture as manufactured by:<br />

1. Interstate Brick, 9780 South 5200 West, West Jordan, Utah 84088-5689<br />

2. H.C. Muddox, 4875 Bradshaw Road, Sacramento, CA 95827-9793<br />

3. Gladding, McBean, 601 7 th Street, P.O. Box 97, Lincoln, CA 95648<br />

B. Dimensions: Width x Height x Length.<br />

C. Maximum Saturation Coefficient: 0.78.<br />

D. Minimum IRA: 6 g/30 sq. in.<br />

E. Maximum IRA: 30 g/30 sq. in. Where IRA exceeds 30 g/30 sq. in., pre-wet brick.<br />

F. Hollow Brick: ASTM C-652 latest edition, Grade SW, Type HBX or better.<br />

1. Minimum compressive strength: 6,000 psi.<br />

2. Hollow Brick Types (refer to drawings)<br />

a. Type “1” Field Brick: Atlas Brick 8 x 4 x 16 nominal.<br />

1) Color: Copperstone.<br />

b. Type “2” Accent Brick: Atlas Brick 8 x 4 x 16 nominal<br />

1) Color: Ironstone.<br />

3. Nominal depth (wall thickness) of Atlas Brick is 8-inches except where 6-inch thick<br />

walls are indicated in the drawings.<br />

4. At interior brick walls, provide bullnose corners where vertical external corners<br />

are exposed to view, unless noted otherwise.<br />

G. Accessories<br />

1. Brick Sealer:<br />

a. Interior Masonry Walls: Water based curing and sealing compound, nonyellowing,<br />

ASTM C1315, Type 1, Class A.<br />

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2.03 CONCRETE MASONRY UNITS (CMU)<br />

1) Products: “Luster Seal WB 150,” Euclid Chemical Company<br />

2) Or approved equal.<br />

3) Gloss: Low sheen.<br />

b. Exterior Masonry Products:<br />

1) Hydrozo Enviroseal 20 (20% silane), BASF<br />

2) Aqua-Trete BSM 20<br />

3) Or approved equal.<br />

A. Provide all masonry shapes and sizes as indicated on the drawings. Units to conform to<br />

ASTM C-90, grade N-I. Maximum dimension for cells shall be 3". Block shall have uniform<br />

texture. Weight shall equal 125 pounds or greater and minimum strength of 2000 PSI based<br />

on net area. Weight shall be light weight (105 PCF).<br />

1. Portland Cement: ASTM C-150, Type I.<br />

2. Aggregates: Sand, ASTM C-144, except with not less than 5% (by weight) passing a<br />

No. 8 sieve, and with 95% to 100% (by weight) pass a 3/8" sieve.<br />

B. Provide masonry units of sufficient strength to obtain composite prism strengths of 1,500 psi<br />

compression for hollow units at 28 days.<br />

C. Block Types:<br />

1. Type “1”: 8” high by 16” long nominal, width to match brick wall, for use where not<br />

expose to view and where allowed by structural drawings.<br />

a. Color: Natural gray<br />

2.04 MORTAR AND GROUT MATERIALS<br />

A. Portland Cement: ASTM C-150, Type I or II. Provide natural color or white cement as<br />

required to produce required mortar color.<br />

B. Hydrated Lime: ASTM C-207, Type S.<br />

C. Aggregate for Mortar: ASTM C-144, except for joints less than 1/4 inch use aggregate graded<br />

with 100 percent passing the No. 16 sieve.<br />

D. Aggregate for Grout: ASTM C-404.<br />

E. Water: Potable.<br />

F. Minimum Allowable Strength: 2,600 psi at 28 days.<br />

2.05 MORTAR AND GROUT MIXES<br />

A. General: Do not add admixtures including coloring pigments, air-entraining agents,<br />

accelerators, retarders, water repellent agents, antifreeze compounds, or other admixtures,<br />

unless otherwise indicated.<br />

1. Do not use calcium chloride in mortar or grout.<br />

2. Refer to structural notes for additional requirements.<br />

3. Mortar Color: As selected by Architect. Colors will be selected to coordinate with the<br />

brick colors and may include more than one color.<br />

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UNIT MASONRY 04200-3


B. Mortar for Hollow Brick:<br />

1. Type: S<br />

2. Portland Cement: 1 part.<br />

3. Hydrated Lime: ! part.<br />

4. Aggregate: 4 ! parts sand.<br />

C. Grout for Hollow Brick:<br />

1. Portland Cement: 1 part.<br />

2. Sand: 3 parts.<br />

3. Pea Gravel: 2 parts (may be omitted for fine grout mix).<br />

2.06 INSULATION<br />

A. Provide insulation in exterior masonry wall cells at the entries where the walls are not furred<br />

out on the interior side of the masonry.<br />

B. Product: Expanded perlite insulation complying with ATTM C-549; K-valve not more than<br />

0.38 at 75 degrees F. mean temperature. Treat perlite with silicone for water repellency.<br />

PART 3 - EXECUTION<br />

3.01 PROJECT CONDITIONS:<br />

A. Protection of Work: During erection, cover top of walls with heavy waterproof sheeting at end<br />

of each day's work. Cover partially completed structures when work is not in progress.<br />

B. Extended Cover: A minimum of 24 inches down both sides and hold cover securely in place.<br />

C. Do Not Apply Floor Loads: And/or roof loading until masonry has reached sufficient strength<br />

to withstand such loadings for at least 13 days after building masonry walls or columns.<br />

D. Staining: Prevent grout or mortar or soil from staining the face of masonry to be left exposed<br />

or painted. Remove immediately grout or mortar in contact with such masonry.<br />

E. Support walls for out of plane forces until wall or roofs are placed and sheathed and all<br />

connections made.<br />

F. Protect Base: Of walls from rain-splashed mud and mortar splatter by means of coverings<br />

spread on ground and over wall surface.<br />

G. Protect: Sills, ledges and projections from droppings of mortar.<br />

3.02 COLD WEATHER PROTECTION<br />

A. Do not lay masonry units that are wet or frozen.<br />

B. Remove: Any ice or snow formed on masonry bed by carefully applying heat until top surface<br />

is dry to the touch.<br />

C. Remove masonry damaged by freezing conditions.<br />

D. Perform: The following construction procedures while the work is progressing. Temperature<br />

ranges indicated below apply to air temperatures existing at time of installation except for<br />

grout. For grout, temperature ranges apply to anticipated minimum temperatures. In heating<br />

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mortar and grout materials, maintain mixing temperature selected within 10 degrees F.<br />

1. 40 DEGREES F TO 32 DEGREES F:<br />

a. Mortar: Heat mixing water to produce mortar temperature between 40<br />

degrees F and 120 degrees F.<br />

b. Grout: Follow normal masonry procedures.<br />

2. 32 DEGREES F TO 25 DEGREES F:<br />

a. Mortar: Heat mixing water and sand to produce mortar temperatures<br />

between 40 degrees F and 120 degrees F; maintain temperature of mortar<br />

on boards above freezing.<br />

b. Grout: Heat grout materials to 90 degrees F to produce in place grout<br />

temperature of 70 degrees F at end of work day.<br />

3. 25 DEGREES F TO 20 DEGREES F:<br />

a. Mortar: Heat mixing water and sand to produce mortar temperatures<br />

between 40 degrees F and 120 degrees F; maintain temperature of mortar<br />

on boards above freezing.<br />

b. Grout: Heat grout materials to 90 degrees F to produce in place grout<br />

temperature of 70 degrees F at end of work day.<br />

c. Heat: Both sides of walls under construction using salamanders or other heat<br />

sources, and provide enclosure.<br />

d. Use Windbreakers: Or enclosures when wind is in excess of 15 mph.<br />

4. 20 DEGREES F AND BELOW:<br />

a. Mortar: Heat mixing water and sand to produce mortar temperatures<br />

between 40 degrees F and 120 degrees F.<br />

b. Grout: Heat grout materials to 90 degrees F to produce in place grout<br />

temperature of 70 degrees F at end of work day.<br />

c. Masonry Units: Heat masonry units so that they are above 20 degrees F at<br />

time of laying.<br />

d. Provide Enclosure: And auxiliary heat to maintain an air temperature of at<br />

least 40 degrees F for 24 hours after laying units. Do not heat water for<br />

mortar and grout to above 160 degrees F.<br />

E. Protect: <strong>Complete</strong>d masonry and masonry not being worked on in the following manner.<br />

Temperature ranges indicated apply to mean daily air temperatures except for grouted<br />

masonry. For grouted masonry temperature ranges apply to anticipated minimum<br />

temperatures.<br />

1. 40 DEGREES F TO 32 DEGREES F:<br />

a. Protect masonry from rain or snow for at least 24 hours by covering with<br />

weather-resistive membrane.<br />

2. 32 DEGREES F TO 25 DEGREES F:<br />

a. <strong>Complete</strong>ly cover masonry with weather-resistive membrane for at least 24<br />

hours.<br />

3. 25 DEGREES F TO 20 DEGREES F:<br />

a. <strong>Complete</strong>ly cover masonry with weather-resistive insulating blankets or<br />

similar protection for at least 24 hours, 48 hours for grouted masonry.<br />

4. 20 DEGREES AND BELOW:<br />

a. Except as otherwise indicated, maintain masonry temperature above 32<br />

degrees F for 24 hours using enclosures and supplementary heat, electric<br />

heating blankets, infrared lamps or other methods proven to be satisfactory.<br />

For grouted masonry maintain heated enclosure to 40 degrees F for 48<br />

hours.<br />

3.03 CONSTRUCTION (GENERAL)<br />

A. Make wall straight and plumb with all courses true to line and level, built to dimensions<br />

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UNIT MASONRY 04200-5


shown. Fill cells with reinforcing steel solid with grout. Clean units before laying. Use masonry<br />

saw for cutting.<br />

B. Build to preserve the unobstructed vertical continuity of cells. Vertically align sufficiently to<br />

maintain a clean unobstructed vertical opening not less than 3" in all directions.<br />

C. Lay up units in uniform running bond.<br />

D. Masonry units shall be laid in a full mortar bed on all surfaces including cross walls. Buttering<br />

only those edges which show in laying masonry units shall not be allowed. Interlock units at<br />

wall intersections unless otherwise indicated. Toothing shall not be allowed, unless otherwise<br />

shown. Tool concave joints in all masonry work, unless noted otherwise.<br />

E. Miscellaneous workmanship shall comply with the latest edition of the International Building<br />

Code unless a higher standard is required.<br />

F. Where masonry is exposed to earth, install vapor retarder from top of footing to one inch from<br />

top of the concrete slab-on-grade.<br />

3.04 REINFORCEMENT<br />

A. Refer to Section 03300 and Structural Notes on the drawings for general requirements.<br />

B. Splice all bars the minimum shown on the Structural Drawings.<br />

C. Place reinforcing and dowels before pouring grout. Tie reinforcing to dowels.<br />

D. Dowel vertical reinforcing bars out of structure below and above with bars of same size and<br />

spacing with lap length as shown on the structural drawings<br />

E. Masonry bond beams: Place horizontal bars in 8" deep bond beam units at top and bottom of<br />

wall and 48" o.c. maximum between. Continue bond beam units and reinforcement<br />

uninterrupted around corners and across wall intersections.<br />

F. Place additional vertical bars of same size as normal vertical reinforcement at corners and<br />

jambs of openings and at beam bearing locations not otherwise detailed.<br />

3.05 MORTAR<br />

A. Mix mortar in mechanical type batch mixer. Hand mix only with approval of Architect. Mix for<br />

not less than 3 minutes after all materials, including water, are in the drum. When mixing by<br />

hand, mix until mortar is uniformly blended.<br />

B. Mix in quantities required for immediate use and place before bad loss of slump occurs.<br />

Retempering after mortar has begun to set will not be allowed.<br />

3.06 GROUT<br />

A. Place grout by approved grout pump, capable of handling at least 12 cubic yards per hour of<br />

the specified aggregate mix, or by other method approved by Architect. Cells shall be grouted<br />

in lifts not to exceed 4 ft. maximum. Stop grout 1-1/2" below top of course to form key at pour<br />

joint. All grout to be vibrated in place, without segregation of aggregate, using a mechanical<br />

or electrical vibrating rod of size recommended by BIA. Do not use mortar for grout.<br />

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3.07 CURING<br />

A. Provide thorough curing of mortar joints and grout concrete pour. Keep block work damp, but<br />

not saturated, for at least 4 days to prevent from drying too rapidly during hot or drying<br />

weather or drying winds.<br />

3.08 SEALER<br />

A. Seal interior brick with two coats of brick sealer. Comply with manufacturer’s<br />

recommendations for preparation, application and coverage.<br />

B. In an inconspicuous area, apply one coat over a 4-foot by 4-foot area for Owner review and<br />

approval of sheen.<br />

C. Exterior Brick Sealer:<br />

1. Environmental Requirements:<br />

a. Minimum application temperature is 40 degrees F and rising.<br />

b. Do not apply in rain or when rain is expected within 12 hours. Do not apply<br />

below 40 degrees F or when temperatures are expected to fall below 40<br />

degrees F within 12 hours.<br />

2. Application:<br />

a. Stir product thoroughly prior to and periodically during use. Do not dilute.<br />

b. Apply by low-pressure, non-atomizing spray.<br />

c. Flood vertical surfaces to saturation by applying from the bottom up with a<br />

controlled 8 to 12 inches material rundown to ensure maximum penetration<br />

into substrate.<br />

d. Clean equipment and tools with hot soapy water. Overspray can be cleaned<br />

immediately with hot, soapy water. Dried residue can be cleaned with citrus<br />

degreaser.<br />

e. Clean up and properly dispose of debris remaining on Project site related to<br />

application.<br />

f. Remove temporary coverings and protection from adjacent Work areas.<br />

3.09 PROTECTION<br />

A. Cover masonry surfaces with waterproof paper, plastic sheet, or canvas when necessary to<br />

protect them from rain or from hot, dry weather. Surfaces not being worked on shall be<br />

protected.<br />

3.10 FIELD QUALITY CONTROL<br />

A. The Owner shall pay for masonry testing. All masonry construction requires special<br />

inspection. If necessary, re-testing shall be paid for by the Contractor at no additional cost to<br />

the Owner.<br />

B. Provide prism test samples in accordance with IBC requirements and in conformance with<br />

requirements of testing agency and deliver to testing agency. During construction shall<br />

provide samples for prism tests for every 5,000 of each different type of masonry walls.<br />

C. Continuous Special Inspection is required on all masonry during placement of reinforcement<br />

and prior to grouting. Provide copy of all special inspection reports to engineer.<br />

3.11 MASONRY CLEANING COMPOUND<br />

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A. Clean masonry with an acid compound which is 100% soluble in water and is not injurious to<br />

hands such as "Sure-kleen". Commercial muriatic acid is not allowed.<br />

1. Clean existing exterior masonry walls that have become interior walls.<br />

3.12 CLEANUP<br />

A. Refer to Division 1 Section “Contract Closeout.”<br />

B. Clean all exposed masonry thoroughly, working from top downward, with fiber brushes.<br />

Remove mortar and mortar stains using cleaning compound and rinse thoroughly with water.<br />

All finished surfaces of finished work shall be unmarked and unmarred. Clean masonry with<br />

carborundum stone, if necessary.<br />

C. Follow masonry manufacturer recommendations for cleaning methods and products.<br />

END OF SECTION<br />

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DIVISION 5 – METALS<br />

Section 05120 – Structural Steel<br />

Section 05200 – Steel Joists and Joist Girders<br />

Section 05300 – Steel Deck<br />

Section 05400 – Cold-Formed Metal Framing<br />

Section 05500 – Metal Fabrications<br />

Section 05810 – Expansion Joint Systems<br />

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DIVISION TABLE OF CONTENTS


SECTION 05120 - STRUCTURAL STEEL<br />

PART 1 GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to this section.<br />

1.02 SUMMARY<br />

A. This section includes fabrication and erection of structural steel as shown on the Drawings,<br />

including schedules, notes and details showing size and location of members, typical<br />

connections and type of steel required.<br />

B. Structural steel is that work defined in AISC "Code of Standard Practice” and as otherwise<br />

shown on the Drawings.<br />

C. Refer to Division 3 for anchor bolt installation in concrete.<br />

D. Coordinate structural steel work with trussed girders and steel joists specified in Division 5<br />

Section “Steel Joists and Joist Girders.”<br />

E. Miscellaneous metal fabrications are specified in Division 5 Section “Metal Fabrications.”<br />

1.03 SUBMITTALS<br />

A. Refer to Division 1 Section “Submittals” for general requirements.<br />

B. Shop Drawings prepared under supervision of a licensed Structural Engineer, including<br />

complete details and schedules for fabrication and assembly of structural steel members,<br />

procedures, and diagrams.<br />

1. Include details of cuts, connections, camber, holes, and other pertinent data. Indicate<br />

welds by standard AWS symbols, and show size, length, and type of each weld.<br />

2. Provide setting drawings, templates, and directions for installation of anchor bolts and<br />

other anchorages to be installed as work of other sections.<br />

1.04 QUALITY ASSURANCE<br />

A. Codes and Standards: Comply with provisions of the latest edition of the following, except as<br />

otherwise indicated:<br />

1. American Institute of Steel <strong>Construction</strong> (AISC) "<strong>Specification</strong> for Structural Steel<br />

Buildings", with "Commentary" and Supplements.<br />

2. AISC "Code of Standard Practice for Steel Buildings and Bridges" excluding the<br />

following: Section 1.5.1, Section 3.3 (first sentence), Section 4.2, Section 4.2.1,<br />

Section 4.2.2, Section 7.5.4, and Section 7.11.5.<br />

3. American Welding Society (AWS) D1.1 "Structural Welding Code - Steel". (Specific<br />

items do not apply when they conflict with the AISC requirements.)<br />

4. American Iron and Steel Institute (AISI) "<strong>Specification</strong> for Design of Cold-Formed<br />

Steel Structural Members".<br />

5. ASTM A 6 "General Requirements for delivery of Rolled Steel Plates, Shapes, Sheet<br />

Piling and Bars for Structural Use."<br />

6. "<strong>Specification</strong>s for Structural Joints using ASTM A 325 or A 490 Bolts" approved by<br />

the Research Council on Structural Connections.<br />

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STRUCTURAL STEEL 05120 - 1


B. Qualifications for Welding Work: Qualify welding procedures and welding operators in<br />

accordance with AWS "Qualification" requirements.<br />

1. Provide certification that welders to be employed in work have satisfactorily passed<br />

AWS qualification tests.<br />

2. If recertification of welders is required, retesting will be Contractor's responsibility.<br />

3. Welding may be x-ray inspected. It is the Contractor's responsibility to correct any<br />

welding proved to be inadequate.<br />

C. Refer to notes on Drawings for additional references to structural steel requirements.<br />

1.05 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver materials to site at such intervals to insure uninterrupted progress of work.<br />

B. Deliver anchor bolts and anchorage devices, which are to be embedded in cast-in-place<br />

concrete or masonry, in ample time to not delay work.<br />

C. Store materials to permit easy access for inspection and identification. Keep steel members<br />

off ground, using pallets, platforms, or other supports. Protect steel members and packaged<br />

materials from erosion and deterioration. If bolts and nuts become dry or rusty, clean and relubricate<br />

before use.<br />

D. Do not store materials on structure in a manner that might cause distortion or damage to<br />

members or supporting structures. Repair or replace damaged materials or structures as<br />

directed.<br />

E. Steel may be stored on site for long periods of time. Care must be taken to protect from<br />

ground and weather elements at all times.<br />

PART 2 PRODUCTS<br />

2.01 GENERAL<br />

A. Metal Surfaces: For fabrication of work which will be exposed to view, use only materials<br />

which are smooth and free of surface blemishes, including pitting, rust and scale, seam<br />

marks, roller marks, rolled trade names and roughness. Remove such blemishes by grinding,<br />

or by welding and grinding, prior to cleaning, treating, and application of surface finishes.<br />

2.02 MATERIALS<br />

A. Structural Steel “W” Shapes: ASTM A 992.<br />

B. Structural Steel Shapes (Not Including “W” Shapes), Plates and Bars: ASTM A36, except<br />

where other type steel is indicated.<br />

C. Cold-Formed Steel Tubing: ASTM A-500, Grade C (fy = 46,000 psi).<br />

D. Steel Pipe: ASTM A 53, Type E or S, Grade B; or ASTM A 501.<br />

1. Finish: Black, except where indicated to be galvanized.<br />

E. Deformed Bar Anchors: All DBA shall be manufactured by Nelson Stud Welding Company or<br />

by KSM Welding Systems.<br />

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STRUCTURAL STEEL 05120 - 2


F. Headed Stud Anchors: ASTM A 108, Grade 1015 or 1020, cold-finished carbon steel with<br />

dimensions complying with AISC <strong>Specification</strong>s.<br />

G. Anchor Bolts: ASTM A 307 or F1554 Grade 36 with ASTM A 563 nuts, Grade A, with<br />

washers.<br />

H. High-Strength Bolts: ASTM A 325N.<br />

I. Unfinished Threaded Fasteners: ASTM A 307, Grade A, regular low-carbon steel bolts and<br />

nuts.<br />

1. Provide hexagonal heads and nuts for all connections.<br />

J. Electrodes for Welding: E-70XX, or as noted otherwise.<br />

K. Primer Paint: Steel Structures Painting Council (SSPC) Paint 13. Verify compatibility with<br />

finish painting.<br />

1. Color: Grey.<br />

2.03 FABRICATION<br />

A. Shop Fabrication and Assembly: Fabricate and assemble structural assemblies in shop to<br />

greatest extent possible. Fabricate items of structural steel in accordance with AISC<br />

<strong>Specification</strong>s, and as indicated on final shop drawings.<br />

B. Properly mark and match-mark materials for field assembly. Fabricate for delivery sequence<br />

which will expedite erection and minimize field handling of materials.<br />

C. Where finishing is required, complete assembly, including welding of units, before start of<br />

finishing operations. Provide finish surfaces of members exposed in final structure free of<br />

markings, burrs, and other defects.<br />

D. Connections:<br />

1. Shop Connections: Weld or bolt, as indicated.<br />

2. Field Connections: Bolt, except where welding is indicated.<br />

3. Where steel-to-steel beam connections are not detailed in the Drawings, provide<br />

standard framed connections with the capacity to support one-half of the total uniform<br />

load capacity of the given shape for the span and for the steel specified.<br />

E. Fasteners: Provide high-strength threaded fasteners for principal bolted connections, except<br />

where unfinished bolts are indicated.<br />

F. Minimum Welds: All intersecting steel shapes which are not bolted shall be connected by a<br />

fillet weld all around. Fillet weld sizes that are not shown shall be 1/16" less than the thinnest<br />

of the connected parts for thicknesses 1/4" and larger. Fillet welds on plates less than 1/4"<br />

shall be of the same size as the thinnest of the connected part.<br />

G. Holes for Other Work: Provide holes required for securing other work to structural steel<br />

framing, and for passage of other work through steel framing members, as shown on final<br />

shop drawings.<br />

1. Provide threaded nuts welded to framing, and other specialty items as indicated to<br />

receive other work.<br />

2. Cut, drill, or punch holes perpendicular to metal surfaces. Do not flame cut holes or<br />

enlarge holes by burning. Drill holes in bearing plates.<br />

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2.04 SHOP PAINTING<br />

A. Shop paint structural steel, except those members or portions or members to be embedded<br />

in concrete or mortar. Paint embedded steel which is partially exposed on exposed portions<br />

and initial 2" of embedded areas only.<br />

1. Do not paint surfaces that are to be welded or high-strength bolted with friction-type<br />

connections.<br />

2. Apply two coats of paint to surfaces that are inaccessible after assembly or erection.<br />

Change color of second coat to distinguish it from the first.<br />

B. Surface Preparation: After inspection, and before shipping, clean steelwork to be painted.<br />

Remove loose rust, loose mill scale, and spatter, slag, or flux deposits. Clean steel in<br />

accordance with Steel Structures Painting Council (SSPC) as follows:<br />

1. SP-1 "Solvent Cleaning"<br />

2. SP-2 "Hand Tool Cleaning"<br />

3. SP-3 "Power Tool Cleaning"<br />

C. Painting: Immediately after surface preparation, apply structural steel primer paint in<br />

accordance with manufacturer's instructions, and at a rate to provide dry film thickness of not<br />

less than 1.5 mils. Use painting methods which result in full coverage of joints, corners,<br />

edges, and exposed surfaces.<br />

PART 3 EXECUTION<br />

3.01 INSPECTION<br />

A. Erector must examine existing foundations and areas and conditions under which structural<br />

steel work is to be installed, and notify Contractor of conditions detrimental to proper and<br />

timely completion of work. Do not proceed with work until unsatisfactory conditions have been<br />

corrected in a manner acceptable to erector. Written verification of all structural connections<br />

is to be provided.<br />

3.02 ERECTION<br />

A. Surveys: Employ a licensed land surveyor, for accurate erection of structural steel. Check<br />

elevations of concrete and masonry bearing surfaces, and locations of anchor bolts and<br />

similar devices, before erection work proceeds, and report discrepancies to the Architect. Do<br />

not proceed with erection until corrections have been made, or until compensating<br />

adjustments to structural steel work have been approved by the Architect and Structural<br />

Engineer.<br />

B. Temporary Shoring and Bracing: Provide temporary shoring and bracing members with<br />

connections of sufficient strength to bear imposed loads. Remove temporary members and<br />

connections when permanent members are in place and final connections are made. Provide<br />

temporary guy lines to achieve proper alignment of structures as erection proceeds.<br />

C. Temporary Planking: Provide temporary planking an working platforms as necessary to<br />

effectively complete work.<br />

D. Anchor Bolts: Provide additional anchor bolts where required, and other connectors required<br />

for securing structural steel to foundations and to other in-place work.<br />

1. Refer to Division 3 of these <strong>Specification</strong>s for anchor bolt installation requirements in<br />

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STRUCTURAL STEEL 05120 - 4


concrete, and Division 4 for masonry installation.<br />

E. Field Assembly: Set structural frames accurately to lines and elevations indicated. Align and<br />

adjust various members forming part of complete frame or structure, before permanently<br />

fastening. Before assembly, clean bearing surfaces and other surfaces which will be in<br />

permanent contact. Perform necessary adjustments to compensate for discrepancies in<br />

elevations and alignment.<br />

F. Level and plumb individual members of structure within specified AISC tolerances.<br />

G. Establish required leveling and plumbing measurements on mean operating temperature of<br />

structure. Make allowances for difference between temperature at time of erection, and mean<br />

temperature at which structure will be when completed and in service.<br />

H. Splice members only where indicated and accepted on shop drawings.<br />

I. Comply with AISC <strong>Specification</strong>s for bearing, adequacy of temporary connections, alignment,<br />

and removal of paint on surfaces adjacent to field welds.<br />

1. Do not enlarge unfair holes in members by burning or by use of drift pins, except in<br />

secondary bracing members. Ream holes that must be enlarged to admit bolts.<br />

J. Gas Cutting: Do not use gas-cutting torches in field for correcting fabrication errors in<br />

structural framing. Cutting will be permitted only on secondary members that are not under<br />

stress, as acceptable to Architect. Finish gas-cut sections equal to a sheared appearance<br />

when permitted.<br />

K. Touch-Up Painting: Immediately after erection, clean field welds, bolted connections, and<br />

abraded areas of shop paint. Apply paint to exposed areas with same material as used for<br />

shop painting. At completion of concrete work, clean off and touch-up all columns. Touch up<br />

over all erection markings.<br />

1. Apply by brush or spray to provide minimum dry film thickness of 1.5 mils.<br />

3.03 QUALITY CONTROL<br />

A. The Owner shall engage an independent testing and inspection agency to inspect<br />

high-strength bolted connections and welded connections, and to perform tests and prepare<br />

test reports. The cost of initial testing shall be paid for by the Owner. If necessary, re-testing<br />

shall be paid for by the Contractor at no additional cost to the Owner.<br />

B. Testing agency shall conduct and interpret tests, state in each report whether test specimens<br />

comply with requirements, and specifically state any deviations from requirements.<br />

C. Provide access for testing agency to places where structural steel work is being fabricated or<br />

produced so that required inspection and testing can be accomplished.<br />

D. Testing agency may inspect structural steel at plant before shipment; however, Architect<br />

reserves the right, at any time before final acceptance, to reject material not complying with<br />

specified requirements.<br />

E. Correct deficiencies in structural steel work that inspections and laboratory test reports have<br />

indicated to be not in compliance with requirements. Perform additional tests, at Contractor's<br />

expense, as necessary to reconfirm any noncompliance of original work, and necessary to<br />

show compliance of corrected work.<br />

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F. Shop-Bolted Connections: Inspect or test in accordance with AISC specifications.<br />

1. Verify that gaps of installed Direct Tension Indicators are less than gaps specified in<br />

ASTM F 959, Table 2.<br />

G. Shop welding: Inspect and test during fabrication of structural steel assemblies, as follows:<br />

1. Certify welders and conduct inspections and tests as required. Record types and<br />

locations of defects found in work. Record work required and performed to correct<br />

deficiencies.<br />

2. Perform visual inspection of all welds.<br />

3. Performed tests of welds as follows. Inspection procedures listed are to be used at<br />

Contractor's option.<br />

a. Liquid Penetrant Inspection; ASTM E 165.<br />

b. Magnetic Particle Inspection; ASTM E 709; performed on root pass and on<br />

finished weld. Cracks or zones of incomplete fusion or penetration are not<br />

acceptable.<br />

c. Radiographic Inspection: ASTM E 94 and ASTM E 142; minimum quality<br />

level "2-2T".<br />

d. Ultrasonic Inspection: ASTM E 164.<br />

H. Field-Bolted Connections: Inspect in accordance with AISC specifications.<br />

1. For Direct Tension Indicators, comply with requirements of ASTM F 959. Verify that<br />

gaps are less than gaps specified in Table 2.<br />

I. Field Welding: Inspect and test during erection of structural steel as follows:<br />

1. Certify welders and conduct inspections and tests as required. Record types and<br />

locations of defects found in work. Record work required and performed to correct<br />

deficiencies.<br />

2. Perform visual inspection of all welds.<br />

3. Perform tests of welds as follows:<br />

a. Liquid Penetrant Inspection: ASTM E 165.<br />

b. Magnetic Particle Inspection: ASTM E 709; performed on root pass and on<br />

finished weld. Cracks or zones of incomplete fusion or penetration are not<br />

acceptable.<br />

c. Radiographic Inspection: ASTM E 94 and ASTM E 142; minimum quality<br />

level "2-2T."<br />

d. Ultrasonic Inspection: ASTM E 164.<br />

END OF SECTION<br />

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STRUCTURAL STEEL 05120 - 6


SECTION 05200 - STEEL JOIST AND JOIST GIRDERS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> sections, apply to this section.<br />

1.02 SUMMARY<br />

A. Extent of steel joists is shown on Drawings, including basic layout and type of joists and<br />

girders required.<br />

1.03 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. The following items are described in the sections indicated. Cooperate as necessary with all<br />

other trades to ensure proper and adequate provisions for the interface of their work with the<br />

open-web steel joists, and to ensure timely and orderly progress of the work.<br />

1. Supporting Structural Steel: Division 5 Section “Structural Steel.”<br />

2. Steel Deck: Division 5 Section “Steel Deck.”<br />

3. Metal Fabrications: Division 5 Section “Metal Fabrications.”<br />

1.04 SUBMITTALS<br />

A. Shop Drawings: Submit detailed drawings for review prior to fabrication, showing layout of<br />

joist and girder units, special connections, jointing, accessories and deflections. Include mark,<br />

number, type, location, and spacing of joists and bridging.<br />

B. Provide calculations for joist girder prior to fabrication.<br />

C. Provide templates or location drawings for installation of anchor bolts.<br />

D. Provide written verification that all bolted and welded connections have been installed<br />

correctly. See Paragraph 1.05 D. below.<br />

1.05 QUALITY ASSURANCE<br />

A. General: Provide joists and joist girders fabricated in compliance with Steel Joist Institute (SJI)<br />

"Standard <strong>Specification</strong>s, Load Tables and Weight Tables for Steel Joists and Joist Girders."<br />

B. Qualification of Field Welding: Qualify welding processes and welding operators in<br />

accordance with the American Welding Society (AWS) "Structural Welding Code - Steel,"<br />

AWS D1.1.<br />

C. Inspection: Inspect joists and girders in accordance with SJI "<strong>Specification</strong>s."<br />

D. Joists and girders welded in place are subject to inspection and testing. Expense of removing<br />

and replacing any portion of steel joists and joist girders for testing purposes will be borne by<br />

Owner if welds are found to be satisfactory. Removal and testing costs for deficient work shall<br />

be the responsibility of the contractor.<br />

1. Remove and replace work found to be defective, and provide new acceptable work at<br />

no added cost to the Contract.<br />

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1.06 QUALIFICATIONS<br />

A. The fabricator of the steel joists and joist girders shall have had not less than five (5) years'<br />

continuous experience. Fabricator shall be a member of the Steel Joist Institute, or a firm<br />

approved by the Steel Joist Institute.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect steel joists and joist girders before, during, and after installation and protect the<br />

installed work of other trades. Joists may be stored on site for long periods of time. Care must<br />

be taken to project from ground and weather elements at all times. In the event of damage,<br />

immediately make all repairs and replacements necessary to the approval of the Architect,<br />

Engineer and Supplier, and at no additional cost to the Contract.<br />

PART 2 - PRODUCTS<br />

2.01 GENERAL<br />

A. Joist Manufacturer: Joist and girders manufactured by Vulcraft Division of Nucor Corporation<br />

are indicated on Drawings. Other manufacturers complying with the qualifications stated in<br />

this <strong>Specification</strong> will be considered for approval prior to bidding.<br />

B. Materials and fabrication requirements outlined in this section and shown on the Drawings are<br />

to support the specified loads and comply with requirements outlined in the Quality Assurance<br />

section of this <strong>Specification</strong>.<br />

2.02 MISCELLANEOUS MATERIALS<br />

A. Steel: Comply with SJI "<strong>Specification</strong>s" for chord and web sections.<br />

B. Steel Bearing Plates: ASTM A 36.<br />

C. High-Strength Threaded Fasteners: ASTM A 325 or A 490, heavy hexagon structural bolts<br />

with nuts and hardened washers.<br />

D. Steel Prime Paint: Comply with "SJI <strong>Specification</strong>s."<br />

1. Color: Manufacturer's standard grey.<br />

2.03 FABRICATION<br />

A. General: Fabricate steel joists and girders in accordance with SJI "<strong>Specification</strong>s."<br />

B. Holes in Chord Members: Provide holes in chord members where shown, for securing other<br />

work to steel joists and joist girders; however, deduct area of holes from the area of chord<br />

when calculating strength of member.<br />

C. Extended Ends: Provide extended ends on joists where shown, complying with SJI<br />

"<strong>Specification</strong>s" and load tables.<br />

D. Bridging: Provide horizontal or diagonal type bridging for joists and joist girders, complying<br />

with "SJI "<strong>Specification</strong>s". Provide bridging anchors for ends of bridging lines terminating at<br />

walls or beams.<br />

E. End Anchorage: Provide end anchorages including steel bearing plates, to secure joists to<br />

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STEEL JOIST AND JOIST GIRDERS 05200 - 2


adjacent construction, complying with SJI "<strong>Specification</strong>s", unless otherwise indicated.<br />

F. Header Units: Provide header units to support tail joists at openings in floor or roof system not<br />

framed with steel shapes. Where header reaction is more than 300 pounds and less than<br />

1000 pounds, provide diagonal support from header to nearest panel point at bottom chord of<br />

joist. Weld to top and bottom chord of joist.<br />

G. Shop Painting: Remove loose scale, heavy rust, and other foreign materials from fabricated<br />

joints and accessories before application of shop paint.<br />

Apply one coat of primer paint to steel joists, joist girders and accessories, by spraying,<br />

dipping, or other method, to provide a continuous dry paint film thickness of not less than 0.50<br />

mil.<br />

PART 3 - EXECUTION<br />

3.01 ERECTION<br />

A. Place and secure steel joists and girders in accordance with SJI "<strong>Specification</strong>s", final shop<br />

drawings, and as herein specified.<br />

B. Field Modifications: Do not modify any joist or girder, including holes through the top and<br />

bottom chords, without the written consent and direction from the manufacturer.<br />

C. Anchors: Furnish anchor bolts or other devices to be built into concrete and masonry<br />

construction. Refer to Division 4 sections for installation of anchors set in masonry.<br />

D. Placing Joists: Do not start placement of steel joists until supporting work is in place and<br />

secured. Place joists on supporting work, adjust and align in accurate locations and spacing<br />

before permanently fastening.<br />

E. Provide temporary bridging, connections, and anchors to ensure lateral stability during<br />

construction.<br />

1. Where "open-web" joists lengths are 40 feet and longer, install a center row of bolted<br />

bridging to provide lateral stability before slackening of hoisting lines.<br />

F. Bridging: Install bridging simultaneously with joist erection, before construction loads are<br />

applied. Anchor ends of bridging lines at top and bottom chords where terminating at walls or<br />

beams.<br />

3.02 FASTENING<br />

A. Field weld joists to supporting steel framework and steel bearing plates where indicated in<br />

accordance with SJI "<strong>Specification</strong>s" for type of joists used. Coordinate welding sequence and<br />

procedure with placing of joists.<br />

B. Where detailed, bolt joists and girders to supporting steel framework in accordance with<br />

details.<br />

1. Provide high-strength threaded fasteners for bolted connections of steel joists to steel<br />

columns, and at other locations where shown, installed in accordance with AISC<br />

"<strong>Specification</strong>s for Structural Joints Using ASTM A 325 or A 490 Bolts".<br />

3.03 TOUCH-UP PAINTING<br />

A. After installation, wire brush welded areas, abraded or rusty surfaces, and clean with solvent.<br />

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END OF SECTION<br />

Paint field-applied bolt heads and nuts and prepared surfaces on joists, joist girders, and steel<br />

supporting members. Use same type of paint as used for shop painting.<br />

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STEEL JOIST AND JOIST GIRDERS 05200 - 4


SECTION 05300 - STEEL DECK<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings, and general provisions of the Contract including General and Supplementary<br />

Conditions, and Division 1 <strong>Specification</strong> Sections apply to this section.<br />

1.02 SUMMARY<br />

A. This section includes steel deck units for roof applications.<br />

1.03 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. The following items are described in the indicated sections of these <strong>Specification</strong>s. Cooperate<br />

as required with those trades to ensure proper interface of the specified items with the steel<br />

deck:<br />

1. Steel Joists and Joist Girders: Division 5 Section “Steel Joists and Joist Girders.”<br />

2. Metal Fabrications: “Division 5 Section “Metal Fabrications.”<br />

1.04 SUBMITTALS<br />

A. Shop drawings showing layout and types of deck units, anchorage, details, and conditions<br />

requiring closure strips, supplementary framing, sump pans, cant strips, cut openings, special<br />

jointing, and other accessories. Any substitutions from material called out on the contract<br />

documents must be approved by the engineer.<br />

1.05 QUALITY ASSURANCE<br />

A. Codes and Standards: Comply with provisions of the following codes and standards, except<br />

as indicated:<br />

1. American Iron and Steel Institute (AISI) "<strong>Specification</strong> for the Design of Cold-Formed<br />

Steel Structural Members".<br />

2. American Welding Society (AWS) D1.3 "Structural Welding Code - Sheet Steel".<br />

3. Steel Deck Institute (SDI) "Design Manual for Composite Decks, Form Decks and<br />

Roof Decks".<br />

B. Qualification of Field Welding: Use qualified welding processes and welding operators in<br />

accordance with "Welder Qualification" procedures of AWS.<br />

1. Welded decking in place is subject to inspection and testing. Expense of removing<br />

and replacing portions of decking for testing purposes will be borne by Owner if welds<br />

are found to be satisfactory. Remove work found to be defective and replace with<br />

new acceptable work at no added cost to the Contract.<br />

C. The deck fabricator shall be a member of the Steel Deck Institute.<br />

D. The erector shall have not less than five (5) years' continuous experience in the erection of<br />

metal decking.<br />

1.06 DELIVERY, STORAGE AND HANDLING<br />

A. Take all means necessary to protect metal decking before, during, and after installation, and<br />

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PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

to protect the installed work of other trades. Joists may be stored on site for long periods of<br />

time. Care must be taken to project from ground and weather elements at all times. In the<br />

event of damage, immediately make all repairs and replacements necessary to the approval<br />

of the Architect, Structural Engineer and Supplier, and at no additional cost to the Contract.<br />

A. Steel for Painted Metal Deck Units: ASTM A 611, grade as required to comply with SDI<br />

specifications.<br />

B. Steel for Galvanized Metal Deck Units: ASTM A 446, grade as required to comply with SDI<br />

specifications.<br />

C. Miscellaneous Steel Shapes: ASTM A 36.<br />

D. Sheet Metal Accessories: ASTM A 526, commercial quality, galvanized.<br />

E. Galvanizing: ASTM A 525, G60.<br />

F. Galvanizing Repair: Where galvanized surfaces are damaged, prepare surfaces and repair in<br />

accordance with procedures specified in ASTM A 780. Color: White.<br />

G. Paint: Manufacturer's baked-on, rust-inhibitive paint, for application to metal surfaces that<br />

have been chemically cleaned and phosphate chemical treated.<br />

1. Color: Manufacturer's standard grey.<br />

2.02 MANUFACTURER<br />

A. Metal deck manufactured by Verco Mfg. Co. has been used to establish a quality standard in<br />

the design of the systems. Other manufacturers having products complying with these<br />

specifications will be considered for approval.<br />

1. If VSC Punch Lock System is used as an option, Verco deck must be provided.<br />

2.03 DECK TYPES<br />

A. General: Provide Type B, 1-1/2" deep, Gauge of metal deck, as indicated on drawings, metal<br />

deck with interlocking seams.<br />

1. Properties: As indicated on drawings. Maximum permissible tensile strength shall be<br />

55,000 psi.<br />

2. Finish: Prime painted manufacturer’s standard grey.<br />

2.04 FABRICATION<br />

A. General: Form deck units in lengths to span three or more supports, with flush, telescoped, or<br />

nested 2-inch laps at ends and interlocking or nested side laps, of metal thickness, depth,<br />

and width as indicated.<br />

B. Roof Deck Units: Provide deck configurations that comply with SDI "<strong>Specification</strong>s and<br />

Commentary for steel Roof Deck."<br />

C. Non-Composite Steel Form Deck: Provide fluted sections of metal deck as permanent forms<br />

for reinforced concrete slabs.<br />

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D. Metal Closure Strips: Fabricate metal closure strips for openings between decking and other<br />

construction, of not less than 0.045" minimum (18-gauge) sheet steel. Form to provide tight<br />

fitting closures at open ends of flutes and sides of decking where required for concrete floors.<br />

PART 3 - EXECUTION<br />

3.01 INSPECTION<br />

A. Installer must examine areas and conditions under which metal decking is to be installed, and<br />

notify Contractor of conditions detrimental to proper and timely completion of work. Do not<br />

proceed with work until unsatisfactory conditions have been corrected in a manner<br />

acceptable to Installer.<br />

B. Contractor to provide written inspection and certification of all welds prior to installation of<br />

roofing system.<br />

3.02 INSTALLATION<br />

A. General: Install deck units and accessories in accordance with manufacturer's<br />

recommendations, shop drawings and as specified herein.<br />

B. Place deck units on supporting steel framework and adjust to final position with ends<br />

accurately aligned and bearing on supporting members before permanently fastened. Do not<br />

stretch or contract side lap interlocks.<br />

C. Place deck units flat and square, secure to adjacent framing without warp or excessive<br />

deflection.<br />

D. Coordinate and cooperate with structural steel erector in locating decking bundles to prevent<br />

overloading of structural members.<br />

E. Do not place deck units on concrete supporting structure until concrete has cured and is dry.<br />

F. Cutting and Fitting: Cut and neatly fit deck units and accessories around other work<br />

projecting through or adjacent to the decking, as shown.<br />

G. Reinforcement at Openings: Provide additional metal reinforcement and closure pieces as<br />

required for strength, continuity of decking, and support of other work shown.<br />

H. Hanger Slots or Clips: Provide manufacturer's standard hanger attachment devices.<br />

I. Welding:<br />

1. Weld to all supports perpendicular to corrugations with seven 3/4" diameter minimum<br />

fusion welds per sheet (36" wide sheet).<br />

2. Weld to all supports parallel to corrugations with 3/4" diameter minimum fusion welds<br />

at 12" o.c.<br />

3. Weld all interlocking side seams between adjacent pieces of deck as follows: 1-1/2"<br />

long top seam welds at 24" o.c. If VSC Punch Lock System is used, follow Verco<br />

requirements and spacing shown on the drawings.<br />

J. Closure Strips: Provide metal closure strips at open uncovered ends and edges of roof<br />

decking, and in voids between decking and other construction. Weld into position to provide a<br />

complete decking installation.<br />

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K. Touch-Up Painting: After decking installation, wire brush, clean, and paint scarred areas,<br />

welds, and rust spots on top and bottom surfaces of decking units and supporting steel<br />

members.<br />

1. Touch up galvanized surfaces with galvanizing repair paint, applied in accordance<br />

with manufacturer's instructions.<br />

2. Touch up painted surfaces with same type of shop paint used on adjacent surfaces.<br />

3. In areas where shop-painted surfaces are to be exposed, apply touch-up paint to<br />

blend into adjacent surfaces.<br />

END OF SECTION<br />

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STEEL DECK 05300 - 4


SECTION 05400 - COLD-FORMED METAL FRAMING<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to work of this section.<br />

1.02 SUMMARY<br />

A. Work in this section includes, but is not limited to:<br />

1. "C" shaped load-bearing steel studs.<br />

2. Wall and soffit sheathing.<br />

3. Heavy duty furring channels at aluminum composite system<br />

B. Related Sections:<br />

1. Division 5 Section “Structural Steel.”<br />

2. Division 7 Section “Exterior Insulation and Finish Systems” for soffit finishes.<br />

3. Division 7 Section “Composite Panels.”<br />

4. Division 7 Section “Polyvinyl-Chloride (PVC) Roofing).<br />

1.03 SUBMITTALS<br />

A. General: Submit the following in accordance with Conditions of Contract and Division 1<br />

<strong>Specification</strong> Sections.<br />

B. Product Data: Submit manufacturer's product information and installation instructions for each<br />

item of cold-formed metal framing, sheathing and accessories.<br />

C. Certificates: Submit manufacturer’s written certification that sheathing products meet<br />

specified requirements.<br />

1.04 QUALITY ASSURANCE<br />

A. Component Design: Calculate structural properties of studs and joists in accordance with<br />

American Iron and Steel Institute (AISI) "<strong>Specification</strong> for Design of Cold-Formed Steel<br />

Structural Members".<br />

B. Welding: Use qualified welders and comply with American Welding Society (AWS) D1.3,<br />

"Structural Welding Code - Sheet Steel".<br />

C. Pre-Installation Conference: Prior to start of installation of metal framing systems, meet at<br />

project site with installers of other work including door and window frames and mechanical<br />

and electrical work. Review areas of potential interference and conflicts, and coordinate<br />

layout and support provisions for interfacing work.<br />

D. Fire-resistance ratings: Where applicable, provide materials and construction that are<br />

identical to those of assemblies whose fire-resistance ratings are indicated.<br />

1.05 DELIVERY, STORAGE AND HANDLING<br />

A. Deliver materials to the job site in manufacturer’s original packaging, containers and bundles<br />

with manufacturer’s brand name and identification intact and legible.<br />

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B. Store sheathing level and protect against contact with damp and wet surfaces, exposure to<br />

weather, breakage and damage to edges. Provide air circulation under covering and around<br />

stacks of materials.<br />

1.06 LIMITATIONS<br />

A. Do not use sheathing as a base for nailing or mechanical fastening. Fasteners should be<br />

flush to the face of the board, not countersunk.<br />

B. Protect sheathing from exposure to water, moisture and condensation per manufacturer’s<br />

recommendations.<br />

C. For all installations, design details such as fasteners, sealants and control joints per system<br />

specifications must be properly installed per system specifications. Openings and<br />

penetrations must be properly flashed and sealed. Failure to do so will void the warranty.<br />

1.07 WARRANTY<br />

A. Materials Warranty: Provide sheathing manufacturer’s standard warranty covering sheathing<br />

materials for five years from date of substantial completion.<br />

B. Weathering Warranty: Provide sheathing manufacturer’s standard warranty covering in-place<br />

exposure damage to sheathing for six months commencing on date of purchase by<br />

contractor.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

metal framing products which may be incorporated in the work include, but are not limited to,<br />

the following:<br />

1. Alabama Metal Industries Corp.<br />

2. Dale Industries Inc.<br />

3. Dietrich Industries, Inc.<br />

4. Marino Industries Corp.<br />

5. Superior Steel Studs, Inc.<br />

B. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

sheathing products which may be incorporated in the work include, but are not limited to, the<br />

following:<br />

1. Georgia-Pacific Corporation.<br />

2.02 METAL FRAMING<br />

A. System Components: Manufacturers' standard load-bearing steel studs of type, size, shape,<br />

and gauge as indicated. With each type of metal framing required, provide manufacturer's<br />

standard steel runners (tracks), blocking, lintels, clip angles, shoes, reinforcements,<br />

fasteners, and accessories for applications indicated, as needed to provide a complete metal<br />

framing system.<br />

1. Steel Studs: Provide 600S137-43 studs at 16 inches on center, unless noted<br />

otherwise.<br />

2. Heavy Duty Furring Channels: 18 gage.<br />

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B. Materials and Finishes:<br />

1. For 16-gage and heavier units, fabricate metal framing components of structural<br />

quality steel sheet with a minimum yield point of 50,000 psi; ASTM A 446, A 570 or A<br />

611. See drawings for additional requirements.<br />

2. For 18-gage and lighter units, fabricate metal framing components of commercial<br />

quality steel sheet with a minimum yield point of 33,000 psi; ASTM A 446, A 570, or A<br />

611. See drawings for additional requirements.<br />

3. Provide galvanized finish to metal framing components complying with ASTM A 525<br />

for minimum G 60 coating. Finish of installation accessories to match that of main<br />

framing components, unless otherwise indicated.<br />

C. Fasteners: Provide nuts, bolts, washers, screws, and other fasteners with corrosion-resistant<br />

plated finish.<br />

D. Electrodes for Welding: Comply with AWS Code and as recommended by stud manufacturer.<br />

See drawings for additional requirements.<br />

E. Galvanizing Repair Paint: Where galvanized surfaces are damaged, prepare surfaces and<br />

repair in accordance with procedures specified in ASTM A 780.<br />

2.03 SHEATHING<br />

A. Glass-Mat Gypsum Sheathing Board with Water-Resistant Core for Vertical Roofed Areas:<br />

Gypsum sheathing board designed as an exterior substrate for a weather barrier, consisting<br />

of a noncombustible water-resistant core, essentially gypsum, surfaced with glass mats on<br />

face and back, partially or completely embedded in core, and with unsurfaced square edges.<br />

Comply with ASTM C 11 77 and requirements indicated below:<br />

1. Type: Regular/TypeX.<br />

2. Edge and End Configuration: Unsurfaced square.<br />

3. Thickness: 5/8 inch.<br />

4.<br />

A. Available Products: Subject to compliance with requirements, glass-mat gypsum sheathing<br />

boards that may be incorporated in the Work include, but are not limited to, the following:<br />

1. Glass-Mat Gypsum Sheathing Board:<br />

a. Dens-Glass Gold Exterior Sheathing; Georgia-Pacific Corp.<br />

B. Sheathing Fasteners: ASTM C 954, steel drill screws, Type S-12 fluted tip, a minimum of 1 -<br />

1/4 inches (32 mm) long, with organic-polymer coating or other corrosion-protective coating.<br />

C. Fire resistance:<br />

1. Noncombustible when tested in accordance with ASTM E 136.<br />

2. Flame spread 0, smoke developed 0, when tested in accordance with ASTM E 84.<br />

2.04 BUILDING PAPER<br />

A. No. 15, non-perforated, asphalt saturated felt complying with ASTM D 226, Type 1 or equal.<br />

2.05 ACCESSORIES<br />

A. Joint tape: 2" wide, 10x10 glass mesh tape.<br />

B. Joint compound: Manufacturer’s setting-type joint compound.<br />

C. Screws, metal framing:<br />

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COLD-FORMED METAL FRAMING 05400 - 3


1. Type S-12, bugle head, self-tapping, rust-resistant, fine thread for heavy-steel gauge<br />

(12 to 22).<br />

2. Type S, bugle head, rust-resistant sharp point, fine thread for light-gauge metal<br />

framing or furring.<br />

D. Sealants, caulk and tape:<br />

1. Dow Corning 795, Pecora 895, or equivalent.<br />

2. 2" wide 10 x 10 glass mesh Quick Tape or equivalent<br />

2.06 FABRICATION<br />

A. General: Framing components may be prefabricated into assemblies prior to erection.<br />

Fabricate panels plumb, square, true to line and braced against racking with joints welded.<br />

Perform lifting of prefabricated panels in a manner to prevent damage or distortion.<br />

B. Fabricate panels in jig templates to hold members in proper alignment and position and to<br />

assure consistent component placement.<br />

C. Fastenings: Attach similar components by welding. Attach dissimilar components by welding,<br />

bolting, or screw fasteners, as standard with manufacturer.<br />

D. Wire tying of framing components is not permitted.<br />

E. Fabrication Tolerances: Fabricate panels to a maximum allowable tolerance variation from<br />

plumb, level, and true to line of 1/8" in 10'-0".<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. General: Install metal framing systems in accordance with manufacturer's printed or written<br />

instructions and recommendations.<br />

B. Runner Tracks: Install continuous tracks sized to match studs. Align tracks accurately to<br />

layout at base and tops of studs.<br />

1. At concrete, attach with Hilti X-DNI47P8 fasteners (or equal) at 12 inches on center,<br />

staggered.<br />

2. At steel beams, attach with Hilti X-DNI27P8 fasteners (or equal) at 12 inches on<br />

center, staggered.<br />

3. Provide fasteners at corners and ends of tracks.<br />

4. Provide slip tracks where top of wall occurs under structural beams. Installation to<br />

accommodate an deflection of ! inch or less.<br />

C. Installation of Wall Studs: Secure studs to top and bottom runner tracks by either welding or<br />

screw fastening at both inside and outside flanges.<br />

1. Screws: #10 minimum.<br />

D. Set studs plumb, except as needed for diagonal bracing or required for non-plumb walls or<br />

warped surfaces and similar requirements.<br />

E. Where stud system abuts structural columns or walls, including masonry walls, anchor ends<br />

of stiffeners to supporting structure.<br />

F. Install supplementary framing, blocking and bracing in metal framing system wherever walls<br />

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or partitions are indicated to support fixtures, equipment, services, casework, heavy trim and<br />

furnishings, and similar work requiring attachment to the wall or partition. Where type of<br />

supplementary support is not otherwise indicated, comply with stud manufacturer's<br />

recommendations and industry standards in each case, considering weight or loading<br />

resulting from item supported.<br />

G. Frame wall openings larger than 2'-0" square with double studs, of gauge indicated, at each<br />

jamb of frame except where more than 2 are either shown or indicated in manufacturer's<br />

instructions. Install runner tracks and jack studs above and below wall openings. Anchor<br />

tracks to jamb studs with stud shoes or by welding, and space jack studs same as full-height<br />

studs of wall. Secure stud system wall opening frame in manner indicated.<br />

H. Frame both sides of expansion and control joints, with separate studs; do not bridge the joint<br />

with components of stud system.<br />

I. Install horizontal stiffeners in stud system, spaced (vertical distance) at not more than 4'-6"<br />

o.c. Weld at each intersection.<br />

J. Erection Tolerances: Bolt or weld wall panels (at both horizontal and vertical junctures) to<br />

produce flush, even, true to line joints.<br />

1. Maximum variation in plane and true position between prefabricated assemblies<br />

should not exceed 1/16 inch.<br />

K. Field Painting: Touch-up shop-applied protective coatings damaged during handling and<br />

installation. Use compatible primer for prime coated surfaces; use galvanizing repair paint for<br />

galvanized surfaces.<br />

3.02 SHEATHING, INSTALLATION<br />

A. Preparation:<br />

1. Examine subframing and verify that surface of framing and furring members to<br />

receive sheathing does not vary more than 1/4" from the place of faces of adjacent<br />

members.<br />

B. Install sheathing in accordance with manufacturer’s instructions and applicable instructions in<br />

GA-253 and ASTM C 1280.<br />

1. Install Dens-Glass Gold sheathing with gold side out.<br />

2. Use maximum lengths possible to minimize number of joints.<br />

3. Attach sheathing to metal framing with screws spaced 8" o.c. at perimeter where<br />

there are framing supports; and 8" o.c. along intermediate framing in field.<br />

4. Drive fasteners to bear tight against and flush with surface of sheathing. Do not<br />

countersink.<br />

5. Locate fasteners minimum 3/8 inches from edges and ends of sheathing panels.<br />

6. Building paper: Install building paper or equal with flashing around openings.<br />

C. Finishing:<br />

1. Seal fasteners with sealant.<br />

2. Finish joints with sealant. Reinforce with 2" wide 10 x 10 glass mesh tape.<br />

D. Painted Ceilings and Soffits:<br />

1. Joint treatment and finish preparation:<br />

a. Apply joint tape over joints and embed in setting-type joint compound<br />

specified.<br />

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COLD-FORMED METAL FRAMING 05400 - 5


END OF SECTION<br />

b. Skim coat surface with setting-type joint compound for smooth finish.<br />

c. Prime and paint with exterior grade, good quality paints.<br />

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COLD-FORMED METAL FRAMING 05400 - 6


SECTION 05500 - METAL FABRICATIONS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to this section.<br />

1.02 DESCRIPTION<br />

A. The extent of miscellaneous metal work is shown on the Drawings, and includes items<br />

fabricated from iron and steel shapes, plates, bars, strips, tubes, pipes, and castings which<br />

are not a part of other metal systems specified in other sections of these <strong>Specification</strong>s.<br />

B. The types of miscellaneous metal items include, but are not limited to the following:<br />

1. Carpenter's ironwork.<br />

2. Shelf angles.<br />

3. Loose bearing plates.<br />

4. Steel gates and bollards.<br />

5. Railings and sleeves for railings.<br />

6. Angle edging at openings in floors and walls.<br />

7. All bolts, screws, rods, bars, and miscellaneous items necessary for anchoring<br />

miscellaneous metal items.<br />

1.03 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. Concrete reinforcement is described in Division 3 Section “Concrete Work.”<br />

B. Open-Web steel joists and girders are specified in Division 5 Section “Steel Joists and Joist<br />

Girders.”<br />

C. Cooperate as necessary with all trades performing work described in other sections of these<br />

<strong>Specification</strong>s to ensure proper and adequate provisions for the installation of items<br />

described in this section.<br />

D. Division 9 Section “Painting” for finish coats of paint.<br />

1.04 QUALITY ASSURANCE<br />

A. In addition to conforming to all pertinent codes and regulations, conform to the following<br />

standards:<br />

1. American Institute of Steel <strong>Construction</strong>, AISC, "<strong>Specification</strong> for the Design,<br />

Fabrication and Erection of Structural Steel for Buildings", with "Commentary".<br />

2. AISC "Code of Standard Practice", excluding the following: Section 1.5.1, Section 3.3<br />

(first sentence), Section 4.2, Section 4.2.1, Section 4.2.2, Section 7.5.4,<br />

Section 7.11.5.<br />

3. American Welding Society, AWS, "Structural Welding Code" (Specific items do not<br />

apply when they conflict with the AISC requirements.)<br />

B. Certification of Welders: All shop and field welding shall be executed by AWS certified<br />

welders. Certification shall be considered current if dated within the past 12 months.<br />

C. If the Owner elects to test welds by means of x-ray, ultra-sonic, or any other appropriate<br />

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METAL FABRICATIONS 05500 - 1


nondestructive procedure, deficient welds shall be corrected by the contractor at no additional<br />

cost.<br />

D. Shop Assembly: Preassemble items in shop to greatest extent possible to minimize field<br />

splicing and assembly. Disassemble units only as necessary for shipping and handling<br />

limitations. Clearly mark units for reassembly and coordinated installation.<br />

1.05 SYSTEM PERFORMANCES<br />

A. Structural Performances: Provide assemblies which, when installed, comply with the following<br />

minimum requirements for structural performance, unless otherwise indicated:<br />

1.06 SUBMITTALS<br />

A. Submit shop drawings to the Architect for review prior to any fabrication. Show all locations,<br />

markings, quantities, materials, sizes, and shapes, and indicate all methods of connecting,<br />

anchoring, fastening, bracing, and attaching to the work of other trades.<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

A. Metal Surfaces, General: For fabrication of miscellaneous metal work which will be exposed<br />

to view, use only materials which are smooth and free from surface blemishes including<br />

pitting, seam marks, roller marks, rolled trade names, and roughness.<br />

B. Structural Steel: Shapes, plates, bars, etc., ASTM A-36.<br />

C. Steel Tubing: ASTM A-500, Grade C (Fy = 46,000 psi)<br />

D. Steel Pipe: ASTM A-53, Type E or S, Grade B.<br />

E. Steel Grating: ASTM A-36.<br />

F. Structural Steel Sheet: Hot-rolled, ASTM A-570; or cold-rolled, ASTM A-611, Class 1; or<br />

grade required for design loading.<br />

G. Galvanized Structural Steel Sheet: ASTM A-446, of grade required for design loading;<br />

coating designation G90.<br />

H. Deformed Bar Anchors: Nelson Stud Welding Company or KSM Welding Systems.<br />

I. Headed Stud Anchors: ASTM A-108, with dimensions complying with AISC <strong>Specification</strong>s.<br />

J. Anchor Bolts: ASTM A-307 with ASTM A-563 nuts, Grade A.<br />

K. Welding Electrodes: E-70XX or as noted otherwise.<br />

L. Primer Paint: Fabricator's standard, compatible with specified finish.<br />

M. Galvanizing Repair Paint: High zinc dust content paint for re-galvanizing welds in galvanized<br />

steel, complying with the Military <strong>Specification</strong>s MIL-P-21035 (Ships) or SSPC-Paint-20.<br />

N. Fasteners:<br />

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METAL FABRICATIONS 05500 - 2


1. General: Provide zinc-coated fasteners for exterior use or where built into exterior<br />

walls. Select fasteners for the type, grade, and class required.<br />

2. Bolts and Nuts: Regular hexagon head type, ASTM A 307,Grade A.<br />

3. Lag Bolts: Square head type, FS FF-B-561.<br />

4. Machine Screws: Cadmium plated steel, FS FF-S-92.<br />

5. Wood Screws: Flat head carbon steel, FS FF-S-111.<br />

6. Plain Washers: Round, carbon steel, FS FF-W-92.<br />

7. Masonry Anchorage Devices: Expansion shields, FS FF-S-325.<br />

8. Toggle Bolts: Tumble-wing type, FS FF-B-588, type, class, and style as required.<br />

9. Lock Washers: Helical spring-type, carbon steel, FS FF-W-84.<br />

O. Nonshrink Nonmetallic Grout: Premixed, factory-packaged, non-staining, noncorrosive,<br />

nongaseous grout complying with CE CRD-C621. Provide grout specifically recommended by<br />

manufacturer for interior and exterior applications of type specified in this section.<br />

P. Brackets, Flanges, and Anchors: Cast or formed metal of the same type material and finish<br />

as supported rails, unless otherwise indicated.<br />

Q. Concrete Inserts: Threaded or wedge-type; galvanized ferrous castings, either malleable iron,<br />

ASTM A 47; or cast steel, ASTM A 27. Provide bolts, washers, and shims as required, hot-dip<br />

galvanized, ASTM A 153.<br />

2.02 OTHER MATERIALS<br />

A. Other materials not specifically described but required for a complete installation, shall be<br />

new, free from rust, best quality of their respective kinds.<br />

2.03 FABRICATION, GENERAL<br />

A. Fabricate miscellaneous metal in accordance with the approved shop drawings and<br />

referenced standards.<br />

B. Workmanship: Use materials of size and thickness indicated, or if not indicated, as required<br />

to produce strength and durability in finished product for use intended. Work to dimensions<br />

indicated or accepted on shop drawings, using proven details of fabrication and support. Use<br />

type of materials indicated or specified for various components of work.<br />

C. Form exposed work true to line and level with accurate angles and surfaces and straight<br />

sharp edges. Ease exposed edges to a radius of approximately 1/32" unless otherwise<br />

indicated. Form bent metal corners to smallest radius possible, without causing grain<br />

separation or otherwise impairing work.<br />

D. Unless otherwise indicated on the Drawings, weld all shop connections. Comply with AWS<br />

recommendations. Make all joints and intersections of metal, tight fitting and<br />

securely fastened. Grind exposed welds smooth. Make work square, plumb, straight, and<br />

true.<br />

E. Drill or punch holes required for the attachment of work of other trades and for bolted<br />

connections. Burned holes are not acceptable.<br />

F. Intersecting steel shapes that are not bolted are to be connected by a fillet weld all around.<br />

Fillet weld sizes that are not shown shall be 1/16" less than the thinnest of the connected<br />

parts for thicknesses 1/4" and larger. Fillet welds on plates less than 1/4" shall be of the same<br />

size as the thinnest of the connected part.<br />

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G. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners<br />

wherever possible. Use exposed fasteners of type indicated, or if not indicated, phillips<br />

flat-head (countersunk) screws or bolts.<br />

H. Provide for anchorage of type indicated, coordinated with supporting structure. Fabricate and<br />

space anchoring devices to provide adequate support for intended use.<br />

I. Cut, reinforce, drill, and tap miscellaneous metal work as indicated to receive finish hardware<br />

and similar items.<br />

J. Galvanizing: Provide a zinc coating for those items indicated or specified to be galvanized, as<br />

follows:<br />

1. ASTM A 153 for galvanizing iron and steel hardware.<br />

2. ASTM A 123 for galvanizing rolled, pressed, and forged steel shapes, plates, bars,<br />

and strip 1/8" thick and heavier.<br />

3. ASTM A 386 for galvanizing assembled steel products.<br />

K. Fabricate joints which will be exposed to weather in a manner to exclude water, or provide<br />

weep holes where water may accumulate.<br />

L. After fabrication, shop paint steel, except surfaces to be encased in concrete or to be welded,<br />

and contact surfaces to be bolted. Thoroughly clean all steel to be encased in concrete.<br />

M. Surface Preparation: Comply with recommendations of SSPC for the applicable<br />

environmental exposure conditions.<br />

2.04 STEEL RAILINGS AND HANDRAILS<br />

A. Fabricate steel railings and handrails to design, dimension, and details indicated. Provide<br />

railings and handrails members formed of pipe of sizes and wall thickness indicated, or if not<br />

shown, as required to support design load.<br />

B. Mockups: Provide mockups of railings as indicated on the drawings. Upon approval, mockups<br />

may be incorporated in the project provided structural integrity of the railings is not<br />

compromised.<br />

C. Interconnect railing and handrail members by butt-welding or welding with internal<br />

connectors, at fabricator's option, except as otherwise indicated.<br />

1. At tee and cross intersections, provide coped joints.<br />

D. Provide wall returns at ends of wall mounted handrails, except where otherwise indicated.<br />

E. Close exposed ends of pipe by welding 3/16" thick steel plate in place or by use of<br />

prefabricated fittings.<br />

F. For railing posts set in concrete, provide sleeves of galvanized steel pipe, not less than 6"<br />

long and with an inside diameter not less than 1/2" greater than the outside diameter of pipe.<br />

G. Brackets, Flanges, Fittings, and Anchors: Provide wall brackets, end closures, flanges,<br />

miscellaneous fittings, and anchors for interconnections of pipe and attachment of railings<br />

and handrails to other work. Furnish inserts and other anchorage devices for connecting<br />

railings and handrails to concrete or masonry work.<br />

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H. Prime coat exterior and interior steel railings, including pipe, fittings, brackets, fasteners, and<br />

other ferrous components.<br />

2.05 MISCELLANEOUS METAL FABRICATIONS<br />

A. Rough Hardware:<br />

1. Furnish bent or otherwise custom fabricated bolts, plates, anchors, hangers, dowels,<br />

and other miscellaneous steel and iron shapes as required for framing and<br />

supporting woodwork, and for anchoring or securing woodwork to concrete or other<br />

structures. Straight bolts and other stock rough hardware items are specified in<br />

other sections.<br />

2. Furnish malleable iron washers for heads and nuts which bear on wood structural<br />

connections; elsewhere, furnish steel washers.<br />

B. Loose Bearing and Leveling Plates: Provide loose bearing and leveling plates for steel items<br />

bearing on masonry or concrete construction and of required thickness and bearing area.<br />

Drill plates to receive anchor bolts as required.<br />

C. Loose Steel Lintels: Provide loose structural steel lintels for openings and recesses in<br />

masonry walls and partitions as shown. Weld adjoining members together to form a single<br />

unit where indicated. Provide not less than 8" bearing at each side of openings, unless<br />

otherwise shown.<br />

D. Miscellaneous Steel Trim: Provide shapes and sizes indicated for profiles shown. Unless<br />

otherwise indicated, fabricate units from structural steel shapes, plates, and steel bars, with<br />

continuously welded joints and smooth exposed edges. Use concealed field splices wherever<br />

possible. Provide cutouts, fittings, and anchorages as required for coordination of assembly<br />

and installation with other work.<br />

2.06 MISCELLANEOUS FRAMING AND SUPPORTS<br />

A. Provide miscellaneous steel framing and supports which are not a part of structural steel<br />

framework, as required to complete work.<br />

B. Equip units with integrally welded anchors for casting into concrete or building into masonry.<br />

Furnish inserts if units must be installed after concrete is placed. Except as otherwise shown,<br />

space anchors 24" o.c. and provide minimum anchor units of 1-1/4" x 1/4" x 8" steel straps.<br />

PART 3 - EXECUTION<br />

3.01 ERECTION<br />

A. Coordinate installation schedule with the schedules of other trades to ensure orderly and<br />

timely progress of the work.<br />

B. Field Measurements: Take field measurements prior to preparation of shop drawings and<br />

fabrication, where possible. Do not delay job progress; allow for trimming and fitting where<br />

taking field measurements before fabrication might delay work.<br />

C. Erect and install all miscellaneous metal in accordance with the Drawings, shop drawings,<br />

and the referenced standards, aligning straight, plumb, and level.<br />

D. After the erection and installation is complete, touch up all shop priming coats damaged<br />

during transportation and erection, using the priming paint specified for shop priming.<br />

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3.02 WELDING<br />

A. Where welded connections are indicated, comply with Paragraph 2.03 F. of this section.<br />

B. Do not weld rebar, except as specifically detailed in the Drawings. In such cases, use only<br />

AWS standards. Do not substitute reinforcing bars for deformed bar anchors (DBA), machine<br />

bolts, or headed studs.<br />

C. Stud Welding: Conform with manufacturer's specifications. Welding shall be field tested to<br />

comply with IBC Standards.<br />

3.03 BOLTED CONNECTIONS<br />

A. Use ASTM A-325N bolts for all steel-to-steel connections, unless otherwise noted. Tighten<br />

bolts by the turn of the nut or direct tension method. Provide hardened washers beneath<br />

turned element. Provide beveled washers where the slope of the outer face exceeds 1 in 20,<br />

with respect to the plane normal to the bolt axis.<br />

B. Provide standard washers under all nuts or anchor bolts.<br />

3.04 INSTALLATION<br />

A. Fastening to In-Place <strong>Construction</strong>: Provide anchorage devices and fasteners where<br />

necessary for securing miscellaneous metal fabrications to in-place construction; including<br />

threaded fasteners for concrete and masonry inserts, toggle bolts, through-bolts, lag bolts,<br />

wood screws, and other connectors as required.<br />

B. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installation of<br />

miscellaneous metal fabrications. Set work accurately in location, alignment and elevation,<br />

plus, level, true, and free of rack, measured from established lines and levels. Provide<br />

temporary bracing or anchors in formwork for items which are to be built into concrete<br />

masonry or similar construction.<br />

C. Fit exposed connections accurately together to form tight hairline joints. Weld connections<br />

which are not to be left as exposed joints, but cannot be shop welded because of shipping<br />

size limitations. Grind exposed joints smooth, and touch-up shop paint coat. Do not weld, cut,<br />

or abrade the surfaces of exterior units which have been hot-dip galvanized after fabrication,<br />

and are intended for bolted or screwed field connections.<br />

D. Setting Loose Plates: Clean concrete and masonry bearing surfaces of any bond-reducing<br />

materials, and roughen to improve bond to surfaces. Clean bottom surface of bearing plates.<br />

E. Set loose leveling and bearing plates on wedges, or other adjustable devices. After the<br />

bearing members have been positioned and plumbed, tighten the anchor bolts. Do not<br />

remove wedges or shims, but if protruding, cut off flush with the edge of the bearing plate<br />

before packing with grout. Use metallic nonshrink grout in concealed locations where not<br />

exposed to moisture; use nonmetallic nonshrink grout in exposed locations, unless otherwise<br />

indicated. Pack grout solidly between bearing surfaces and plates to ensure that no<br />

voids remain.<br />

3.05 INSTALLING PIPE BOLLARDS<br />

A. Anchor bollards in concrete as indicated on drawings.<br />

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B. Fill bollards solidly with concrete, mounding top surface.<br />

3.06 ADJUST AND CLEAN<br />

A. Touch-Up Painting: Immediately after erection, clean field welds, bolted connections, and<br />

abraded areas of shop paint, and paint exposed areas with same materials as used for<br />

shop painting. Apply by brush or spray to provide a minimum dry film thickness of 2.0 mils.<br />

B. For Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and<br />

apply two (2) coats of galvanizing repair paint to comply with ASTM A 780.<br />

END OF SECTION<br />

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METAL FABRICATIONS 05500 - 7


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METAL FABRICATIONS 05500 - 8


SECTION 05810 - EXPANSION JOINT SYSTEMS<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes expansion joint covers at the following locations:<br />

1. Interior wall expansion joint covers.<br />

2. Interior ceiling expansion joint covers.<br />

3. Exterior wall expansion joint covers.<br />

B. Related work specified elsewhere includes:<br />

1. Division 3 Section “Concrete Work.”<br />

2. Division 4 Section “Unit Masonry.”<br />

3. Division 7 Section “Joint Sealants.”<br />

4. Division 9 Section “Gypsum Board Assemblies.”<br />

5. Division 9 Section “Acoustical Ceilings.”<br />

1.02 SYSTEM DESCRIPTION:<br />

A. Joint cover systems shall allow unrestrained movement of joint without disengagement of<br />

cover.<br />

B. Joint size/movement range: As indicated on drawings.<br />

1.03 SUBMITTALS<br />

A. Product data: Submit manufacturer's product description indicating compliance with specified<br />

requirements. Include installation instructions for each type of expansion control material.<br />

B. Shop drawings: Submit detailed shop drawings for expansion control conditions. Include<br />

requirements for blockouts. Submit prior to concrete placement or other construction adjacent<br />

to expansion joints.<br />

C. Samples: Submit one 6" sample of each specified system style.<br />

D. Submit certification or copies of independent test reports, by approved testing/listing agency,<br />

indicating compliance with fire resistance rating and specified performance requirements.<br />

1.04 QUALITY ASSURANCE:<br />

A. Manufacturer: Furnish assemblies from one manufacturer with a minimum of five years<br />

experience in the design and fabrication of expansion joint cover assemblies.<br />

B. Installer: Firm with a minimum of five years experience in installation of systems similar to<br />

those required by this project and acceptable to manufacturer.<br />

C. Coordinate work and scheduling of the work of this section with other trades.<br />

1.05 PROJECT/SITE CONDITIONS:<br />

A. Deliver joint covers to jobsite in new, clean, unopened containers of size and strength to<br />

protect materials during shipping.<br />

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EXPANSION JOINT SYSTEMS 05810-1


B. Store materials in original containers in dry location.<br />

1.06 WARRANTY:<br />

A. Provide manufacturer's standard one year material and workmanship warranty.<br />

B. Finish warranty: Warrant fluoropolymer coating to remain free, under normal atmospheric<br />

conditions, from peeling, checking, cracking, chalking in excess of numerical rating of 8 when<br />

measured in accord with ASTM D4214-89, of fading in excess of 5 N. B. S. units during<br />

warranty period.<br />

1. Warranty Period: Five years from date of substantial completion.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. MM Systems Corporation<br />

2. Expansion control systems of similar design and construction, as manufactured by<br />

other manufacturers, may be submitted for Architect's consideration. Acceptance is<br />

subject to compliance with specified design criteria, as evidenced by submittal of<br />

specified product data.<br />

2.02 MATERIALS:<br />

A. Aluminum: Alloys meeting ASTM B221-95a.<br />

1. Extrusions: 6063-T5 alloy.<br />

2. Plates: 6061-T6 alloy.<br />

3. Sheet: 5052-H32 alloy<br />

B. Visual seal: System manufacturer's standard elastomeric seal<br />

1. Color: Selected by Architect from manufacturer's standard range of colors.<br />

C. Filler/gasket: Elastomeric.<br />

1. Color: Selected by Architect from manufacturer's standard color range.<br />

D. Finish for exposed aluminum components:<br />

1. Aluminum Wall and Ceiling:<br />

a. Anodized finish: Dura-Bronze: 0.07 mil thick color anodic coating conforming<br />

to AA-M10C22A44, medium bronze anodized finish.<br />

2.03 STANDARD WALL AND CEILING SYSTEMS:<br />

A. Acceptable products: DX Series at ceiling/ceiling conditions; with dual durometer white filler.<br />

B. Characteristics: Extruded aluminum frame with white filler.<br />

2.04 SEISMIC AND MASONRY WALL JOINTS:<br />

A. Acceptable wall products:<br />

1. ASK 2-2 / ASKL 2-.5 or sized as required to fit opening.<br />

B. Characteristics:<br />

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2.05 FABRICATION<br />

1. Base and frame material: Extruded aluminum.<br />

A. Factory fabricate expansion joint components to greatest extent practicable. Size of joint<br />

components shall be determined by manufacturer, based on minimum and maximum size of<br />

joints indicated.<br />

B. Fabricate units in single length without intermediate joints where practicable.<br />

C. Aluminum protection: Treat surfaces in contact with concrete with a factory applied chromate<br />

conversion coating for corrosion resistance.<br />

D. Apply protective tape for wall expansion joint covers.<br />

PART 3 - EXECUTION<br />

3.01 SURFACE PREPARATION:<br />

A. Prepare surfaces to receive expansion joint systems in accordance with manufacturer's<br />

product data and approved shop drawings.<br />

B. Clean surfaces adjacent to and including joints prior to installation. Repair surfaces as<br />

required to provide a smooth, even sound surface. Surfaces shall be free of debris, oils, dust<br />

or other deleterious materials.<br />

C. Install blockouts for expansion joint systems in accordance with approved shop drawings and<br />

manufacturer's product data. Coordinate installation of blockouts with cast-in-place concrete<br />

work.<br />

D. Shim only as approved by manufacturer.<br />

3.02 INSTALLATION<br />

A. Install manufactured expansion control assemblies in accordance with approved shop<br />

drawings and manufacturer's product data, except where more stringent requirements are<br />

specified herein. Cover and protect expansion joint cover assemblies from construction traffic.<br />

B. Compression seals:<br />

1. Apply adhesive to armored joint blockouts.<br />

2. Position seal over joint and compress into joint as directed by manufacturer's product<br />

data.<br />

3. Splice, miter and bond seals in accordance with manufacturer's product data as<br />

required for installation.<br />

4. Install seal to align flush with adjacent surfaces when compressed.<br />

C. Aluminum frame/cellular seal system:<br />

1. Mechanically fasten frames to substrates. Set frames in same sealant as specific for<br />

horizontal traffic joints in Sealant and Caulking Section. Top edges of frames shall be<br />

flush with adjacent surfaces. Fill blockouts with concrete, flush with top edge of<br />

frames and adjacent surfaces.<br />

2. Install adhesive in channel of frames to receive seals. Do not allow adhesive to set.<br />

3. Install neoprene seal in channels of frames. Place cover plate over each edge of seal<br />

and screw in place.<br />

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D. Aluminum compression seal with frames:<br />

1. Install adhesive in channel of frames to receive seals. Do not allow adhesive to set.<br />

2. Install seal in channels of frames.<br />

E. Interior joints:<br />

1. Secure joint assembly in place with anchors spaced at minimum 2'-0" o. c.<br />

F. Exterior expansion systems: Mechanically fasten frames to each side of joint and attach<br />

interior and exterior seals.<br />

G. Remove excess and misplaced sealants as work progresses.<br />

H. Remove protective film or coverings from expansion joint covers upon completion of adjacent<br />

construction.<br />

3.03 CLEANUP<br />

A. Refer to Section 01700.<br />

END OF SECTION<br />

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EXPANSION JOINT SYSTEMS 05810-4


DIVISION 6 – WOOD<br />

Section 06100 – Rough Carpentry<br />

Section 06200 – Finish Carpentry<br />

Section 06402 – Interior Architectural Millwork<br />

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DIVISION TABLE OF CONTENTS


SECTION 06100 - ROUGH CARPENTRY<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to this section.<br />

B. Related Sections: Sections specifying work that requires nailers and blocking include, but are<br />

not limited to the following:<br />

1. Division 7 Section “Polyvinyl-Chloride (PVC) Roofing.”<br />

2. Division 10 Section “Solid Phenolic Plastic Toilet Compartments” for partitions and<br />

screens.<br />

3. Division 10 Section “Toilet and Bath Accessories” for grab bars, mirrors, shelves and<br />

owner provided accessories.<br />

1.02 SUMMARY<br />

A. This section includes but is not limited to the following:<br />

1. Wood grounds, nailers, blocking, and plywood backing panels, including backing and<br />

blocking required to support Owner-provided equipment.<br />

B. All wood used for framing and blocking shall be fire-retardant treated. Tested for ASTM E84<br />

and shall have a flame spread not greater that 25.<br />

1.03 SUBMITTALS<br />

A. Wood Treatment Data: Submit chemical treatment manufacturer's instructions for handling,<br />

storing, installation, and finishing of treated material.<br />

B. Preservative Treatment: For each type specified, include certification by treating plant stating<br />

type of preservative solution and pressure process used, net amount of preservative retained,<br />

and conformance with applicable standards.<br />

C. For waterborne treatment, include statement that moisture content of treated materials was<br />

reduced to levels indicated, prior to shipment to project site.<br />

D. Fire-Retardant Treatment: Include certification by treating plant that treated material complies<br />

with specified standard and other requirements. Material shall bear such identification.<br />

E. Material test reports from qualified independent testing laboratory indicating and interpreting<br />

test results relative to compliance of fire-retardant-treated wood products with requirements<br />

indicated.<br />

F. Warranty of chemical treatment manufacturer for each type of treatment.<br />

G. Research reports or evaluation reports of the model code organization acceptable to<br />

authorities having jurisdiction evidencing compliance of the following wood products with<br />

specified requirements and building code in effect for Project.<br />

1. Metal framing anchors.<br />

2. Power driven fasteners.<br />

3. Fire-retardant-treated wood.<br />

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1.04 QUALITY ASSURANCE<br />

A. Single-Source Responsibility for Fire Retardant Treated Wood: Obtain each type of fireretardant-treated<br />

wood products from one source for both treatment and fire-retardant<br />

formulation.<br />

1.05 DELIVERY, STORAGE, AND HANDLING<br />

A. Delivery and Storage: Keep materials under cover and dry. Protect against exposure to<br />

weather and contact with damp or wet surfaces. Stack lumber as well as plywood and other<br />

panels; provide for air circulation within and around stacks, and under temporary coverings,<br />

including polyethylene and similar material.<br />

B. For lumber and plywood pressure treated with waterborne chemicals, sticker between each<br />

course to provide air circulation.<br />

1.06 PROJECT CONDITIONS<br />

A. Coordination: Fit carpentry work to other work; scribe and cope as required for accurate fit.<br />

Correlate location of nailers, blocking, grounds, and similar supports to allow attachment of<br />

other work.<br />

B. Thickness of wood blocking used in conjunction with roofing system must match insulation<br />

thickness; Contractor shall verify this dimension for proper coordination.<br />

PART 2 - PRODUCTS<br />

2.01 LUMBER, GENERAL<br />

A. Lumber Standards: Furnish lumber manufactured to comply with PS 20 "American Softwood<br />

Lumber Standard" and with applicable grading rules of inspection agencies certified by<br />

American Lumber Standards Committee's (ALSC) Board of Review.<br />

B. Inspection Agencies: Inspection agencies and the abbreviations used to reference them with<br />

lumber grade and species include the following:<br />

1. WCLIB - West Coast Lumber Inspection Bureau.<br />

2. WWPA - Western Wood Products Association.<br />

C. Grade Stamps: Provide lumber with each piece factory-marked with grade stamp of inspection<br />

agency evidencing compliance with grading rule requirements and identifying grading agency,<br />

grade, species, moisture content at time of surfacing, and mill.<br />

D. Nominal sizes are indicated, except as shown by detail dimensions. Provide actual sizes as<br />

required by PS 20, for moisture content specified for each use.<br />

1. Provide dressed lumber, S4S, unless otherwise indicated.<br />

2. Provide seasoned lumber with 19 percent maximum moisture content at time of<br />

dressing and shipment for sizes 2 inches or less in nominal thickness, unless<br />

otherwise indicated.<br />

2.02 MISCELLANEOUS LUMBER<br />

A. General: Provide lumber for support or attachment of other construction including rooftop<br />

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ROUGH CARPENTRY 06100 - 2


equipment curbs and support bases, cant strips, bucks, nailers, blocking, furring, grounds,<br />

stripping, and similar members.<br />

B. Fabricate miscellaneous lumber from dimension lumber of sizes indicated and into shapes<br />

shown.<br />

C. Grade: "Standard" grade light-framing-size lumber of any species or board-size lumber as<br />

required. "No. 3 Common" or "Standard" grade boards per WCLIB or WWPA rules.<br />

D. Pegboard: 0.25 inch perforated hardboard.<br />

2.03 CONSTRUCTION PANELS<br />

A. <strong>Construction</strong> Panel Standards: Comply with PS 1 "U.S. Product Standard for <strong>Construction</strong><br />

and Industrial Plywood" for plywood construction panels and, for products not manufactured<br />

under PS 1 provision, with APA PRP -108.<br />

B. Trademark: Furnish construction panels that are each factory-marked with APA trademark<br />

evidencing compliance with grade requirements.<br />

C. Plywood Backing Panels : For mounting electrical or telephone equipment, provide<br />

fire-retardant treated plywood panels with grade designation, APA C-D PLUGGED Exposure<br />

1, in thickness indicated, or if not otherwise indicated, not less than 15/32 inch.<br />

2.04 FASTENERS<br />

A. General: Provide fasteners of size and type indicated that comply with requirements specified<br />

in this article for material and manufacture.<br />

B. Nails, Wire, Brads, and Staples: FS FF-N-105.<br />

C. Power Driven Fasteners: National Evaluation Report NER-272.<br />

D. Wood Screws: ANSI B18.6.1.<br />

E. Lag Bolts: ANSI B18.2.1.<br />

F. Bolts: Steel bolts complying with ASTM A 307, grade A; with ASTM A 563 hex nuts and where<br />

indicated, flat washers.<br />

2.05 METAL FRAMING ANCHORS<br />

A. General: Provide metal framing anchors of type, size, metal, and finish indicated that comply<br />

with requirements specified including the following:<br />

1. Current Evaluation/Research Reports: Provide products for which model code<br />

evaluation/research reports exist that are acceptable to authorities having jurisdiction<br />

and that evidence compliance of metal framing anchors for application indicated with<br />

the building code in effect for this Project.<br />

2. Allowable design Loads: Provide products for which manufacturer publishes allowable<br />

design loads that are determined from empirical data or by rational engineering<br />

analysis and that are demonstrated by comprehensive testing performed by a<br />

qualified independent testing laboratory.<br />

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B. Galvanized Steel Sheet: Steel sheet zinc-coated by hot-dip process on continuous lines prior<br />

to fabrication to comply with ASTM A 525 for Coating Designation G60 and with ASTM A 446,<br />

Grade A (structural quality); ASTM A 526 (commercial quality); or ASTM A 527 (lock-forming<br />

quality); as standard with manufacturer for type of anchor indicated.<br />

2.06 PRESERVATIVE WOOD TREATMENT BY PRESSURE PROCESS<br />

A. General: Where lumber or plywood is indicated as preservative-treated wood or is specified<br />

herein to be treated, comply with applicable requirements of AWPA Standards C2 (Lumber)<br />

and C9 (Plywood). Mark each treated item with the AWPB or SPIB Quality Mark<br />

Requirements.<br />

B. Pressure-treat above ground items with water-borne preservatives to a minimum retention of<br />

0.25 pcf. For interior uses, after treatment, kiln-dry lumber and plywood to a maximum<br />

moisture content, respectively, of 19 percent and 15 percent. Treat indicated items and the<br />

following:<br />

1. Wood cants, nailers, curbs, equipment support bases, blocking, stripping, and similar<br />

members in connection with roofing, flashing, vapor barriers, and waterproofing.<br />

2. Wood sills, sleepers, blocking, furring, stripping, and similar concealed members in<br />

contact with masonry or concrete.<br />

C. <strong>Complete</strong> fabrication of treated items prior to treatment, where possible. If cut after treatment,<br />

coat cut surfaces to comply with AWPA M4. Inspect each piece of lumber of plywood after<br />

drying and discard damaged or defective pieces.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION, GENERAL<br />

A. Discard units of material with defects that impair quality of rough carpentry construction and<br />

that are too small to use in fabricating rough carpentry with a minimum joint or optimum joint<br />

arrangement.<br />

B. Set rough carpentry to required levels and lines, with members plumb and true to line and cut<br />

and fitted.<br />

C. Fit rough carpentry, to other construction; scribe and cope as required for accurate fit.<br />

Correlate location of furring, nailers, blocking, grounds, and similar supports to allow<br />

attachment of other construction.<br />

D. Securely attach rough carpentry work to substrate by anchoring and fastening as indicated.<br />

E. Countersink nail heads on exposed carpentry work and fill holes.<br />

F. Use common wire nails, unless otherwise indicated. Use finishing nails for finish work. Select<br />

fasteners of size that will not penetrate members where opposite side will be exposed to view<br />

or will receive finish materials. Make tight connections between members. Install fasteners<br />

without splitting of wood; predrill as required.<br />

G. Nailers shall be firmly anchored to the roof deck 3'-0" o.c. to resist a force of 175 pounds per<br />

lineal foot in any direction. A minimum of 3 anchors shall e used to anchor each length of<br />

nailer. A 1/2" vent space shall be provided between lengths of nailers.<br />

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3.02 WOOD GROUNDS, NAILERS, BLOCKING, AND SLEEPERS<br />

A. Install where shown and where required for screeding or attachment of other work. Form to<br />

shapes as shown, and cut as required for true line and level of work to be attached.<br />

Coordinate location with other work involved.<br />

B. Attach to substrates as required to support applied loading. Countersink bolts and nuts flush<br />

with surfaces, unless otherwise indicated. Build into masonry during installation of masonry<br />

work. Where possible, anchor to formwork before concrete placement.<br />

C. Install permanent grounds of dressed, preservative treated, key-beveled lumber not less than<br />

1-1/2" wide and of thickness required to bring face of ground to exact thickness of finish<br />

material involved. Remove temporary grounds when no longer required.<br />

3.04 INSTALLATION OF CONSTRUCTION PANELS<br />

A. General: Comply with applicable recommendations contained in Form No. E 30, "APA<br />

Design/<strong>Construction</strong> Guide - Residential and Commercial," for types of construction panels<br />

and applications indicated.<br />

B. Fastening Methods: Fasten panels as follows:<br />

1. Plywood Backing Panels: Screw to supports.<br />

END OF SECTION<br />

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ROUGH CARPENTRY 06100 - 6


SECTION 06402 - INTERIOR ARCHITECTURAL MILLWORK<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 WORK INCLUDED<br />

A. The work includes fabrication and installation of fixed modular and flexible rail mounted<br />

laminate clad casework and components, fixed and modular countertops and related<br />

products furnished by the same supplier for single source responsibility, as shown on<br />

drawings, schedules, and specified herein.<br />

1. Plastic laminate window sills.<br />

1.03 RELATED WORK SPECIFIED ELSEWHERE:<br />

A. Division 6 Section “Rough Carpentry” for backing and blocking.<br />

B. Division 11 Section "Appliances" for coordination of appliance installation.<br />

1.04 QUALITY ASSURANCE<br />

A. Manufacturers products shall be publicly cataloged. Manufacturer will show evidence of a<br />

minimum of five (5) years experience in providing manufactured casework systems for similar<br />

types of projects, produce evidence of financial stability, bonding capacity, and adequate<br />

facilities and personnel required to perform on this project.<br />

1.05 SUBMITTALS<br />

A. Samples:<br />

1. Submit samples of casework manufacturer's standard and premium decorative<br />

laminate colors, PVC, patterns and textures for exposed and semi-exposed materials<br />

for architect Is selection. Samples of other materials or hardware will be available if<br />

requested.<br />

2. Submit full-size samples for evaluation prior to approval. Samples may be impounded<br />

by architect/owner until completion of project to ensure compliance with<br />

specifications.<br />

B. Production Drawings:<br />

1. Submit CAD production drawings for casework systems, countertops, and related<br />

products showing plan -view layout of units, elevations, and cross--section details.<br />

2. Coordinate production drawings with other work involved.<br />

1.06 PRODUCT HANDLING<br />

A. Deliver completed laminate clad casework, countertops, and related products only after wet<br />

operations in building are completed, store in a ventilated place, protected from the weather,<br />

with relative humidity range of 20% to 50%.<br />

B. Protect finished surfaces from soiling and damage during handling and installation with a<br />

protective covering.<br />

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INTERIOR ARCHITECTURAL MILLWORK 06402 - 1


1.07 JOB CONDITIONS<br />

A. Humidity and Temperature Controls:<br />

1. Advise contractor of requirements for maintaining heating, cooling, and ventilation in<br />

installation areas as required to reach relative humidity necessary to maintain<br />

optimum moisture content. (See Product Handling).<br />

1.08 LIFETIME GUARANTY AND LIMITED WARRANTY:<br />

A. Manufactured products to carry a Lifetime Guaranty and Limited Warranty to the original<br />

owner against defective material and workmanship for as long as they own the product. This<br />

is a warranty of replacement and repair only, whereby the architectural millwork sub will<br />

correct defects in material and/or workmanship without charge.<br />

PART 2 - PRODUCTS<br />

2.01 ACCEPTABLE MANUFACTURERS<br />

A. Manufacturer and Product Type:<br />

1. For purpose of determining minimum performance and quality standards this<br />

specification is based upon TMI fixed modular, flexible rail mounted and mobile<br />

casework as manufactured by TMI SYSTEMS DESIGN CORPORATION, 50 South<br />

Third Avenue West, Dickinson, North Dakota, 58601, a member of the Architectural<br />

Woodwork Institute (membership #8913) and Approved Quality Certification<br />

Program.<br />

B. Approved Equals:<br />

1. Manufacturers:<br />

a. Westmark, Washington<br />

b. LSI Corp, Minnesota<br />

c. Anderson Mill. Inc., Salt Lake City<br />

d. Johnson Brothers, Idaho<br />

e. Huetter Mill and Cabinet, Salt Lake City<br />

f. Thompson & Sons, Deweyville<br />

g. Frontage Enterprises, Inc., West Jordan<br />

h. Granite Mill, Salt Lake City<br />

2. Where specific materials, finish options, construction details, modularity, hardware<br />

and test data are specified 'herein, the casework will be held in strict compliance.<br />

Substitutions will be considered prior to bid date provided request is submitted to the<br />

architect, in writing, no later than seven (7) days prior to bid date; substitution request<br />

will list any and all deviations from the specified product. Acceptable substitutions will<br />

be identified in future addenda.<br />

2.02 DEFINITIONS AND MATERIALS<br />

A. Definitions: Listed are definitions and materials commonly used in defining decorative<br />

laminate clad casework. Identification of casework components and related products by<br />

surface visibility.<br />

1. Open Interiors: Any open storage unit without solid door or drawer fronts and units<br />

with full glass insert doors and/or acrylic doors.<br />

2. Closed Interiors: Any closed storage unit behind solid door or drawer fronts, sliding<br />

solid doors.<br />

3. Exposed Ends: Any storage unit exterior side surface that is visible after installation.<br />

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4. Other Exposed Surfaces: Faces of doors and drawers when closed, and tops of<br />

cabinets less than 72" above finished floor.<br />

5. Semi-Exposed Surfaces: Interior surfaces which are visible, bottoms of wall cabinets<br />

and tops of cabinets 72" or more above finished floor.<br />

6. Concealed Surfaces: Any surface not visible after installation.<br />

B. Core Materials:<br />

1. Particleboard: Medium density 45-50 pound industrial grade particleboard of fir or<br />

pine meeting or exceeding ANSI A 208.1-1993, M-3 requirements. Thicknesses used<br />

are 1/4", 1/2", 3/4", and 1".<br />

2. Hardboard: Prefinished hardboard in 1/4" thickness meeting or exceeding<br />

commercial standards CS-251.<br />

C. Decorative Laminates:<br />

1. High pressure decorative laminate GP28 (.028), NEMA Test LD-3-1995, (vertical<br />

grade).<br />

2. High pressure decorative laminate GP50 (.050), NEMA Test LD-3-1995, (horizontal<br />

grade),<br />

3. High-pressure cabinet liner CL20 (.020), NEMA Test LD-31995.<br />

4. Thermally Fused Melamine laminate tested to meet NEMA Test LD-3-1995.<br />

5. High-pressure backer BK20 (.020).<br />

D. Laminate Color Selection:<br />

1. Color selection for high pressure decorative laminate to be from manufacturers' full<br />

range of colors/price groups.<br />

2. Selections for cabinet surfaces, grade GP28, are offered from the current year<br />

Wilsonart, Nevamar, Pionite or Formica series. A maximum of one (1) color to be<br />

selected per unit face and six (6) colors per project.<br />

3. Selections for countertop grades, GP50, shall be selected from the current year<br />

Wilsonart, Nevamar, Pionite or Formica standard and premium solid and pattern<br />

offering. A maximum of six (6) colors per project.<br />

4. Basic cabinet body color to include surfaces of all components, including drawer<br />

boxes, to be covered with melamine laminate as a minimum requirement; drawer<br />

boxes not matching basic color will be rejected.<br />

E. Edging Materials:<br />

1. 3mm PVC banding, machine applied with waterproof hot melt adhesive with external<br />

edges and outside corners of door and drawer fronts, and countertops, machine<br />

profiled to 1/8" radius for safety. PVC edge banding to match laminate color selected<br />

by Architect.<br />

2.03 SPECIALTY ITEMS<br />

A. Metal Parts:<br />

1. Countertop support brackets, undercounter support frames, legs and miscellaneous<br />

metal parts are furniture steel, welded, degreased, cleaned, treated and epoxy<br />

powder coated.<br />

2. Flexible rail-mounted casework support rail and interfacing support keys (if indicated<br />

on drawings).<br />

a. Extruded aluminum 6061-T6 alloy and epoxy powder coated. Structural<br />

fasteners of rail are concealed in finished installation.<br />

b. Structural integrity of the support rail and interfacing components are<br />

documented by an independent testing laboratory showing that, when tested<br />

in strict accordance with the requirements of seismic construction codes, all<br />

components meet or exceed the requirements as set forth by the codes.<br />

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2.04 CABINET HARDWARE<br />

3. Structural Utility Chase Components:<br />

a. All structural steel components are fabricated for dimensional consistency,<br />

welded, degreased, cleaned, treated and epoxy powder coated. The chase<br />

and all components are dimensionally integrated to align with and<br />

accommodate fixed modular or flexible rail mounted casework and<br />

countertops.<br />

b. Structural assembly will provide for mounting of closure panels, reagent<br />

ledges, rail support system, removable access panels, and field connection<br />

of services within.<br />

A. Hinges:<br />

1. Five knuckle, institutional grade, 2-3/4" overlay type with hospital tip. Steel is<br />

minimum .095" thick and have a minimum of nine (9) edge and leaf fastenings and<br />

are epoxy powder coated. Hinges pass ANSI-BHMA standard A156.9, Grade 1<br />

requirement for both vertical and horizontal set and sag (pair of. hinges will hold<br />

minimum of 310 pounds) ; copy of test _result provided upon request. Hinges are<br />

secured with specifically engineered screws. Doors 48" and over in height have three<br />

(3) hinges per door. Magnetic door catch with minimum five, (5) pound pull provided,<br />

attached with screws and slotted for adjustment.<br />

B. Pulls:<br />

1. Door and drawer front pulls shall be rectangular semi recessed, injection molded<br />

ABS plastic, screw fastened. Pull design shall be compatible with Americans with<br />

Disability Act (ADA), Federal Register Volume 56, No. 144, specifically paragraph<br />

4.27.4. Other pulls may be acceptable pending architect approval.<br />

C. Drawer Slides:<br />

1. Regular use and kneespace drawers are Blum Style No. BS230M with epoxy powder<br />

coated. Slides have a 100-pound load rating at full extension and a built-in, positive<br />

stop both directions, with self-closing feature, zinc color.<br />

2. File drawer slides are full extension, epoxy powder coated, 150-pound load rating.<br />

3. Pencil drawers are equipped with Blum No. BS230M, zinc color.<br />

4. Slides have a lifetime warranty as offered by the slide manufacturer.<br />

D. Adjustable Shelf Supports:<br />

1. Injection molded polycarbonate, clear color to blend with selected interior finish,<br />

friction fit into cabinet end panels and vertical dividers, readily adjustable on 32mm<br />

(approximately 1-1/4") centers, Each shelf support has two (2) integral support pins,<br />

5mm diameter, to interface pre-drilled holes, and to prevent accidental rotation of<br />

support. The supports automatically adapt to 3/4" or 1" thick shelving and provide<br />

non-tip feature for shelving.<br />

2. Supports are designed to readily permit field fixing of shelf if_ desired. Structural load<br />

testing shall show loading to 1,040 pounds (260 pounds per support) without failure.<br />

E. Locks:<br />

1. For doors and drawers, as shown on drawings, are Olympus Locks 100DR 7/8" for<br />

doors and 200 DW 7/8" - 1-3/8" for drawers or National Locks C8178 7/8" for doors<br />

and C8173 7/8" & C8179 1-3/8" for drawers. Each lock is furnished with two (2) keys.<br />

Lock for sliding 3/4" doors is a pin tumbler type plunger lack 300SD sliding door type<br />

with strike. Lock for sliding glass/acrylic doors is a ratchet type sliding showcase lock,<br />

National Locks Ratchet C8140.<br />

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2. Chain bolts are 3" long, and have an 18" pull and an angle strike to secure inactive<br />

door on cabinets over 72" in height. Elbow catches are used on inactive doors up to<br />

and including 72" in height.<br />

G. Coat Rods:<br />

1. 1" diameter, 14-gauge chrome plated steel installed in captive mounting hardware.<br />

H. Drawer Accessories:<br />

1. Standard Hanging File: PVC rails fitted to top of drawer sides. Available for Pendaflex<br />

files. Rails are color matched to cabinet interior.<br />

I. Mirrors:<br />

1. I/4" thick polished mirror plate.<br />

J. Grommets for power chord and cable passage: At each power and data outlet below<br />

countertops, provide 3" diameter hole with molded plastic cover. (Color as selected by<br />

Architect). Cabinet installer to coordinate with electrical and other trades as needed.<br />

2.05 FABRICATION<br />

A. Fabricate casework, countertops and related products to dimensions, profiles, and details<br />

shown.<br />

B. Comply with accessibility requirements, including, but not limited to ANSI A117.1. At sink<br />

units, do not provide bottom shelf and provide toe kick integral with cabinet door for wheel<br />

chair access.<br />

C. Cabinet Body <strong>Construction</strong>:<br />

1. Tops and bottoms are joined to cabinet ends and internal cabinet components such<br />

as fixed horizontals, rails and verticals using 10mm diameter industrial grade<br />

hardwood dowels, laterally fluted with chamfered ends, securely glued and clamped<br />

under pressure during assembly to secure joints and cabinet squareness. A minimum<br />

of six (6) dowels at each joint for 24" deep cabinets and la minimum of four (4)<br />

dowels at each joint for 12" deep cabinets are used.<br />

2. Unless specifically indicated, core 3/4" thick particleboard. Edging and surface<br />

finishes as indicated herein.<br />

3. Unit backs on fixed cabinetry shall be 1/2" thick particleboard, and on relocatable<br />

cabinetry backs shall be 3/4" thick particleboard structurally doweled into cabinet end<br />

and top panels, color matched to cabinet interior. Exposed backs on fixed or movable<br />

cabinets to be 3/4" thick particleboard, color matched to cabinet interior, exterior<br />

surface GP28 laminate as selected.<br />

4. All fixed undercounter and tall units have an individual factory applied base,<br />

constructed of 3/4" A.C. Grade plywood. Base is 96mm (nominal 4") high unless<br />

otherwise indicated on the drawings.<br />

5. All base units, except sink base units, are provided with a full sub-top. Sink base<br />

units are provided with open top, a welded steel/epoxy painted sink rail full width at<br />

top front edge concealed behind face rail/doors, a split back removable access panel,<br />

and bottom panel to have CL20 high pressure cabinet liner, color to match interior<br />

color. No exceptions will be permitted.<br />

6. All end panels and vertical dividers are prepared to receive adjustable shelf hardware<br />

at 32mm (approximately 1-1/4") line boring centers. Door hinges, drawer slides and<br />

pullout shelves mount in the line boring to assure consistent alignment of<br />

components.<br />

7. All exposed and semi exposed edges of basic cabinet components are factory edged<br />

with PVC banding, machine applied with waterproof hot melt adhesive.<br />

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a. Edging is 3mm PVC.<br />

8. Adjustable shelf core is 3/4" thick particleboard up to '30" wide, 1" thick particleboard<br />

over 30" wide.<br />

a. Front edge is factory applied 3mm PVC.<br />

9. Interior Finish, Units with Open Interiors:<br />

a. Sides, top, bottom, and vertical members, and adjustable shelving faced with<br />

thermally fused melamine laminate with matching prefinished back.<br />

10. Interior Finish, Units with Closed Interiors:<br />

a. Sides, top, bottom, horizontal, and vertical members, and adjustable shelving<br />

faced with thermally fused melamine laminate with matching prefinished<br />

back.<br />

11. Exposed Ends:<br />

a. Faced with high-pressure decorative laminate GP28 (.028) color from<br />

casework manufacturer's full range offering, from Wilsonart, Nevamar,<br />

Pionite and Formica, standard grades and finish.<br />

12. Wall Unit Bottom:<br />

a. Faced with thermally fused melamine laminate.<br />

13. Wall and Tall Unit Tops:<br />

a. The top edge of all wall and tall unit end panels are factory edged with 3mm PVC,<br />

b. Top surface is laminated with thermally fused melamine laminate.<br />

14. Balanced construction of all laminated panels is mandatory. Unfinished core stock<br />

surfaces, even on concealed surfaces (excluding edges) will not be permitted. No<br />

exceptions.<br />

D. Drawers:<br />

1. Sides, back and sub front are particleboard, 1/2" thick, laminated with thermally fused<br />

melamine. The back and sub front are doweled and glued into the sides. Dowels are<br />

fluted, with chamfered ends and a minimum diameter of 8mm. Top edge is banded<br />

with 3mm PVC.<br />

2. Drawer bottom is particleboard, 1/2" thick, laminated with thermally fused melamine,<br />

screwed directly to the bottom edges of the drawer box, to provide a rigid platform.<br />

Drawer bottom less than 1/2" thick will not be permitted.<br />

3. The same 1/2" thick particleboard and platform construction detail is used for paper<br />

storage drawers and 'also include a PVC angle retaining bar at the rear of each<br />

drawer.<br />

4. Painted finishes on drawer sides and/or bottom will not be permitted.<br />

E. Door/Drawer Fronts:<br />

1. Core for all doors and applied drawer fronts is 3/4" thick particleboard. All edges<br />

finished as indicated herein. Provide magnetic catch when hinges are not provided<br />

with a built-in closer. Provide two catches on doors over 48" high.<br />

2. Double doors are used on all cabinets in excess of 24" wide.<br />

3. Exterior faces are laminated with high-pressure decorative laminate GP28, color as<br />

selected. Interior face is high-pressure cabinet liner CL20.<br />

4. All door/drawer edges are finished with 3mm PVC, machine applied with waterproof<br />

hot melt adhesive. External edges and outside corners are machine profiled to 1/8"<br />

radius.<br />

F. Miscellaneous Shelving:<br />

1. Core material is 1" particleboard.<br />

2. Exterior faced with High-pressure decorative laminate, GP-28.<br />

3. Edges finished with 3mm PVC, machine applied with waterproof hot melt adhesive.<br />

External edges and outside corners are machine profiled to 1/8" radius.<br />

2.06 DECORATIVE LAMINATE COUNTERTOPS<br />

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A. All nominal 1" thick laminate clad countertops shown on drawings are constructed with 1"<br />

particleboard core laminated top face with GP50 (.050) high-pressure decorative laminate,<br />

with BK20 backer underside. Provide tight joint fasteners where needed. All exposed edges,<br />

including edges of backsplash where used, have 3mm PVC banding, machine applied with<br />

waterproof hot melt adhesive. Exposed edges and corners are machine profiled to 1/8" radius<br />

for safety.<br />

PART 3 - EXECUTION<br />

3.01 INSPECTION<br />

A. The installer must examine the job site and the conditions under which the work under this<br />

section is to be performed, and' notify the contractor in writing of unsatisfactory conditions. Do<br />

not proceed with work under this section until unsatisfactory conditions have been corrected<br />

in a manner acceptable to the installer.<br />

3.02 PREPARATION<br />

A. Condition casework to average prevailing humidity conditions in installation areas prior to<br />

installing.<br />

3.03 INSTALLATION<br />

A. Install casework with factory-trained supervision authorized by manufacturer. Erect casework,<br />

plumb, level, true and straight with no distortions. Shim as required. Where laminate clad<br />

casework abuts other finished work, scribe and cut to accurate fit.<br />

B. Adjust casework and hardware so that doors and drawers operate smoothly without warp or<br />

bind. Lubricate operating hardware as recommended by manufacturer.<br />

3.04 CLEANING AND PROTECTION<br />

A. Repair or remove and replace defective work as directed upon completion of installation.<br />

B. Clean plastic surfaces, repair minor damage per plastic laminate manufacturer's<br />

recommendations. Replace other damaged parts or units.<br />

C. Advise contractor of procedures and precautions for protection of casework and tops from<br />

damage by other trades until. acceptance of the work by the owner.<br />

D. Clean cabinetry "broom clean" and free of debris. Installer shall be responsible for the<br />

immediate removal of all trash, crating, etc., associated with the cabinet installation.<br />

END OF SECTION<br />

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DIVISION 7 – THERMAL AND MOISTURE PROTECTION<br />

Section 07210 – Building Insulation<br />

Section 07240 – Exterior Insulation and Finish Systems<br />

Section 07270 – Firestopping<br />

Section 07411 – Manufactured Roof Panels<br />

Section 07430 – Composite Panels<br />

Section 07511 – Built-Up Asphalt Roofing<br />

Section 07542 – Polyvinyl-Chloride (PVC) Roofing<br />

Section 07600 – Flashing and Sheet Metal<br />

Section 07720 – Roof Accessories<br />

Section 07900 – Joint Sealants<br />

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DIVISION TABLE OF CONTENTS


SECTION 07210 - BUILDING INSULATION<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes thermal and fire safing insulation shown on the drawings and specified<br />

herein.<br />

B. Contractor to ensure that all exterior soffits, walls and fascias enclosing interior spaces<br />

receive the appropriate type of insulation.<br />

C. Related Sections:<br />

1. Division 4 Section “Unit Masonry” for insulation placed in masonry cells.<br />

2. Division 7 Section “Manufactured Roof Panels.”<br />

3. Division 7 Section “Polyvinyl-Chloride (PVC) Roofing” for insulation below roof<br />

membrane.<br />

4. Division 9 Section “Gypsum Board Assemblies” for sound attenuation batts in gypsum<br />

board/metal stud walls.<br />

1.02 COORDINATION<br />

A. Coordinate work and scheduling of the work of this section with other trades.<br />

1.03 DELIVERY AND STORAGE<br />

A. Do not allow insulation materials to become wet or soiled, or covered with ice or snow.<br />

Comply with manufacturer's recommendations for handling, storage and protection during<br />

installation.<br />

B. Protect plastic insulation from exposure to sunlight per manufacturer's recommendations.<br />

C. Remove any damaged materials from site and replace at no additional cost to the Owner.<br />

D. Fire hazard: Do not deliver plastic insulating materials to the project site ahead of time of<br />

installation. Protect at all times against ignition. <strong>Complete</strong> the installation and concealment of<br />

placement materials as rapidly as possible in each area of work.<br />

1.04 STANDARDS<br />

A. Thermal conductivity: Thickness required is for the thermal conductivity (k-value at 75 degrees<br />

F.) specified for each material. Provide adjusted thickness, as directed, for the use of material<br />

having a different thermal conductivity.<br />

B. Fire and insurance rating: Comply with the fire resistance and flammability ratings indicated,<br />

and comply with requirements of Fire Marshal having jurisdiction.<br />

PART 2 - PRODUCTS<br />

2.01 BLANKET-TYPE BUILDING INSULATION<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

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BUILDING INSULATION 07210-1


1. Owens-Corning<br />

2. Johns Manville Corporation<br />

3. U.S. Gypsum Company<br />

B. Glass or other inorganic fibers and resinous binder formed into flexible blankets complying<br />

with ASTM C-665, Type III, Class B. Foil-backed vapor barrier laminated to one face, with 1"<br />

flanges on long edges; vapor transmission not more than 0.5 perms. Insulation shall have 0-<br />

25 flamespread rating, and smoke development no greater than 150.<br />

1. R-value at Walls: 13.<br />

2. R-value at Roofs: 30<br />

2.02 RIGID INSULATION<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Dow, Styrofoam SM<br />

2. U.S. Gypsum, Formular<br />

B. Rigid, closed-cell, extruded polystyrene board complying with FS-HH-I-524C, Type IV,<br />

flamespread of 75 or less and fuel contribution 0-450, in accordance with UBC standard 42.1;<br />

25 psi minimum compressive strength, water vapor permeability of 0.6 perms per inch<br />

maximum; thermal conductivity of 0.20.<br />

C. Thickness shall be two inches, R-value of 10.0, unless noted otherwise.<br />

2.03 SAFING INSULATION<br />

A. Safing insulation shall meet the following requirements: Fire hazard classification per ASTM E-<br />

84, flamespread 15, fuel contribution 0, smoke development 0. Meet FS-HH-I-521F, Type III,<br />

except identification marking, paragraph 3.7.1.<br />

2.04 MISCELLANEOUS MATERIALS<br />

A. Adhesive for bonding insulation: The type recommended by the insulation manufacturer for<br />

the type of application shown, condition of substrate, and compliance with insurance<br />

requirements.<br />

B. Provide proper clips for attachment of insulation to walls, roof deck or as appropriate for other<br />

locations.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine all subsurfaces to receive work and report, in writing, to the Architect, any conditions<br />

detrimental to the work. Failure to observe this injunction constitutes a waiver to any<br />

subsequent claims to the contrary. Commencement of work will be construed as acceptance<br />

of all subsurfaces.<br />

B. Do not proceed with the installation of insulation until subsequent work that conceals the<br />

insulation is ready to be performed.<br />

3.02 INSTALLATION<br />

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BUILDING INSULATION 07210-2


A. Comply with manufacturer's instruction for the particular conditions of installation in each<br />

case. If printed instructions are not available or do not apply to the project conditions, consult<br />

the manufacturer's technical representatives for specific recommendations before proceeding<br />

with the work.<br />

B. Apply insulation units to the substrate by the method indicated, complying with the<br />

manufacturer's recommendations. If no specific method is indicated, bond units to substrate<br />

with adhesive or use mechanical anchorage to provide permanent placement and support of<br />

units.<br />

C. Install rigid insulation at foundations from bottom of concrete slab to top of footings.<br />

3.03 CLEANUP<br />

A. Refer to Section 01700.<br />

END OF SECTION<br />

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BUILDING INSULATION 07210-3


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BUILDING INSULATION 07210-4


SECTION 07240 - EXTERIOR INSULATION AND FINISH SYSTEM<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes exterior insulation and finish system, class PB, including but not limited to,<br />

finish, rigid insulation, mesh, primer, caulking and backing board when not shown on the<br />

drawings and required by manufacturer.<br />

B. Related Sections: Division 5 Section “Cold-Formed Metal Framing” for metal studs and<br />

sheathing.<br />

1.02 SUBMITTALS<br />

A. Refer to Section 01300. Submit shop drawings which show layout, installation methods and<br />

construction details.<br />

B. Submit 12" x 12" sample of full system on substrate identical to project requirements for type<br />

of finish. Sample shall be erected with same tools and techniques for actual work. Sample<br />

shall be used as a standard for color, finish, texture, and construction detailing of actual work.<br />

1.03 COORDINATION<br />

A. Coordinate with trades whose work is affected by the work of this section. Notify trades of<br />

schedule to ensure timely installation of items connected with this section.<br />

B. Work closely with Section 07600 to assure timely erection of flashing on exposed edges of<br />

system.<br />

1.04 DELIVERY AND STORAGE<br />

A. Deliver materials to site in manufacturer's original unopened packages with labels intact.<br />

B. Store materials in accordance with manufacturer's recommendations, protected from weather<br />

and temperatures below 40 degrees F.<br />

1.05 QUALITY ASSURANCE<br />

A. Manufacturer shall be a member of the Exterior Insulation Manufacturer's Association (EIMA).<br />

B. The applicator shall be certified by the manufacturer and have five years experience in the<br />

installation of exterior insulation finish systems.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURER & FINISH<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Dryvit Systems Inc.<br />

2. Sto Industries Inc.<br />

3. Synergy<br />

4. Master Wall Inc.<br />

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EXTERIOR INSULATION AND FINISH SYSTEM 07240 - 1


2.02 MATERIALS<br />

A. Primer/Adhesive: Acrylic based approved by manufacturer of the finish system.<br />

B. Insulation Board: Expanded Polystyrene complying with the requirements of FS-HH-I-524C,<br />

Type 1. Flame spread shall be less than 25 and smoke development shall be less than 450<br />

when tested in accordance with ASTM E-84. Thickness is indicated on the drawings.<br />

C. Standard reinforcing fabric shall be balanced open weave, treated glass fiber mesh, 3.8<br />

ounce per sq. yard.<br />

D. Finish shall be acrylic-based factory mixed materials, intregal color and texture.<br />

E. Cement: Type 1, Portland Cement, ASTM C-150.<br />

F. Water: Potable<br />

G. Sealant: Tremco "Dymeric" with primer #1, Pecora "Dynatrol 11" with Primer P75, or Dow<br />

Insulation Mastic No. 11.<br />

PART 3 - ERECTION<br />

3.01 WEATHER CONDITIONS<br />

A. Ambient air and substrate temperatures shall be 40 degrees F. or greater and rising at the<br />

time of installation and shall remain at least 40 degrees F. for at least 24 hours after<br />

application.<br />

3.02 INSTALLATION - GENERAL<br />

A. Insulation boards shall be applied with joints offset with respect to the substrate joints using a<br />

running bond pattern, with joints at corners staggered and interlocked.<br />

B. Provide temporary protection during installation of system and prior to installation of sealants<br />

and flashing systems.<br />

3.03 PRIMER/ADHESIVE AND INSULATION BOARD<br />

A. Apply 6" wide strips of reinforcing mesh to substrate, after board is applied fold reinforcing<br />

mesh around edge and overlap face sheet with edge strip. Apply primer/adhesive mixture to<br />

entire surface of one face of insulation board using a 3/8" notched trowel. Make sure ribbons<br />

of adhesive are full and reach the outer perimeter of the EPS board.<br />

B. Mount prepared board to substrate, tamp board using even pressure to produce uniform<br />

contact and bond. Allow to cure 24 hours. Install all routed joints.<br />

C. Sand high areas of insulation board to produce a level plane surface.<br />

3.04 BASE COAT AND MESH<br />

A. Apply base coat, 1/16" thick coat of primer/adhesive mixture to the surface of insulation<br />

board. Immediately embed reinforcing fabric into wet primer/adhesive mixture. Fabric shall be<br />

abutted and staggered. Allow to dry 12 hours.<br />

B. Apply 1 layer of base coat over the reinforcing fabric. Allow to dry 24 hours. Wrap reinforcing<br />

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EXTERIOR INSULATION AND FINISH SYSTEM 07240 - 2


3.05 FINISH<br />

mesh around edges and corners. Use extreme care to avoid "telescoping" of joints through<br />

finish coat.<br />

A. Apply finish using sufficient manpower and equipment to ensure a continuous operation<br />

without cold joints, scaffolding lines, and other blemishes.<br />

B. Finish material shall be thoroughly mixed before use. The surface of the base coat must be<br />

smooth. Level uneven surfaces with primer/adhesive.<br />

C. Colors to be selected by Architect and may not be of the standard colors offered by the<br />

manufacturer.<br />

3.06 CLEANUP<br />

A. Refer to Section 01700.<br />

END OF SECTION<br />

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EXTERIOR INSULATION AND FINISH SYSTEM 07240 - 4


SECTION 07270 - FIRESTOPPING<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This section includes firestopping for the following:<br />

1. Penetrations through fire- resistance- rated walls and partitions including both empty<br />

openings and openings containing cables, pipes, ducts, conduits, and other<br />

penetrating items.<br />

2. Sealant joints in fire-resistance-rated construction.<br />

B. Related Sections: The following Sections contain requirements that relate to this Section:<br />

1. Division 7 Section "Building Insulation" for insulation and accessories.<br />

2. Division 7 Section "Joint Sealants" for non-fire-resistive-rated joint sealants.<br />

3. Division 15 Sections specifying ducts and piping penetrations.<br />

4. Division 16 Sections specifying cable and conduit penetrations.<br />

C. This section specifies firestopping materials, which shall be installed at all penetrations<br />

through fire-resistive and smoke barrier construction.<br />

1.03 SYSTEM PERFORMANCE REQUIREMENTS<br />

A. General: Provide firestopping systems that are produced and installed to resist the spread of<br />

fire, according to requirements indicated, and the passage of smoke and other gases.<br />

B. F-Rated Through-Penetration Firestop Systems: Provide through-penetration firestop<br />

systems with F ratings indicated, as determined per ASTM E 814 and UL1479, but not less<br />

than that equaling or exceeding the fire-resistance rating of the constructions penetrated.<br />

C. Fire-Resistive Joint Sealants: Provide joint sealants with fire-resistance ratings indicated, as<br />

determined per ASTM E 119 and UL2079, but not less than that equaling or exceeding the<br />

fire-resistance rating of the construction in which the joint occurs.<br />

1. For piping penetrations for plumbing and wet-pipe sprinkler systems, provide<br />

moisture-resistant through-penetration firestop systems.<br />

2. For penetrations involving insulated piping, provide through-penetration firestop<br />

systems not requiring removal of insulation.<br />

1.04 SUBMITTALS<br />

A. General: Submit the following according to Conditions of Contract and Division 1<br />

<strong>Specification</strong> Sections.<br />

B. Product data for each type of product specified.<br />

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FIRESTOPPING 07270-1


1. Submit documentation, including illustrations, from a qualified testing and inspecting<br />

agency that is applicable to each through-penetration firestop configuration for<br />

construction and penetrating items.<br />

1.05 QUALITY ASSURANCE<br />

A. Fire-Test-Response Characteristics: Provide firestopping that complies with the following<br />

requirements and those specified under the "System Performance Requirements" article:<br />

1. Firestopping tests are performed by a qualified testing and inspecting agency. A<br />

qualified testing and inspecting agency is UL, Warnock Hersey, or another agency<br />

performing testing and follow-up inspection services for firestop systems that is<br />

acceptable to authorities having jurisdiction.<br />

a. Through-penetration firestop system products bear classification marking of<br />

qualified testing and inspecting agency.<br />

b. Fire-Resistance Ratings of Joint Sealants: As indicated by reference to<br />

design designations listed by UL in their "Fire Resistance Directory" or by<br />

another qualified testing and inspecting agency,<br />

c. Joint sealants, including backing materials, bear classification marking of<br />

qualified testing and inspection agency.<br />

B. Single-Source Responsibility: Obtain through-penetration firestop systems for each kind of<br />

penetration and construction condition indicated from a single manufacturer.<br />

C. Provide firestopping products containing no detectable asbestos as determined by the<br />

method specified in 40 CFR Part 763, Subpart F, Appendix A, Section 1, "Polarized Light<br />

Microscopy."<br />

D. Coordinating Work: Coordinate construction of openings and penetrating items to ensure that<br />

designated through-penetration firestop systems are installed per specified requirements.<br />

E. Installer shall be certified by manufacturer's representative. Manufacturer's representative<br />

(not distributor or agent) shall be on the project site during initial installation to train contractor<br />

on proper firestop installation procedures.<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver firestopping products to Project site in original, unopened containers or<br />

packages with intact and legible manufacturers' labels identifying product and<br />

manufacturer; date of manufacture; lot number; shelf life, if applicable; qualified<br />

testing and inspecting agency's classification marking applicable to Project; curing<br />

time; and mixing instructions far multicomponent materials.<br />

B. Store and handle firestopping materials to prevent their deterioration or damage due<br />

to moisture, temperature changes, contaminants, or other causes.<br />

1.07 PROJECT CONDITIONS<br />

A. Environmental Conditions: Do not install firestopping when ambient or substrate<br />

temperatures are outside limits permitted by firestopping manufacturers or when<br />

substrates are wet due to rain, frost, condensation, or other causes.<br />

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FIRESTOPPING 07270-2


B. Ventilation: Ventilate firestopping per firestopping manufacturers' instructions by<br />

natural means or, where this is inadequate, forced air circulation.<br />

PART 2 - PRODUCTS<br />

2.01 FIRESTOPPING, GENERAL<br />

A. Compatibility: Provide firestopping composed of components that are compatible with<br />

each other, the substrates forming openings, and the items, if any, penetrating the<br />

firestopping under conditions of service and application, as demonstrated by<br />

firestopping manufacturer based on testing and field experience.<br />

B. Accessories: Provide components for each firestopping system that are needed to<br />

install fill materials and to comply with "System Performance Requirements" article in<br />

Part 1.Use only components specified by the firestopping manufacturer and approved<br />

by the qualified testing and inspecting agency for the designated fire-resistance-rated<br />

systems.<br />

C. Applications: Provide firestopping systems composed of materials specified in this<br />

Section that comply with system performance and other requirements.<br />

2.02 FILL MATERIALS FOR THROUGH-PENETRATION FIRESTOP SYSTEMS<br />

A. Ceramic-Fiber and Mastic Coating: Ceramic fibers in bulk farm formulated for use<br />

with mastic coating, and ceramic fiber manufacturer's mastic coating.<br />

B. Ceramic-Fiber Sealant: Single-component formulation of ceramic fibers and inorganic<br />

binders.<br />

C. Intumescent, Latex Sealant: Single-component, intumescent, latex formulation.<br />

D. Intumescent Putty: Nonhardening, dielectric, water-resistant putty containing no<br />

solvents, inorganic fibers, or silicone compounds.<br />

E. Intumescent Wrap Strips: Single -component, elastomeric sheet with aluminum foil on<br />

one side.<br />

F. Mortar: Prepackaged dry mix composed of a blend of inorganic binders, fillers, and<br />

lightweight aggregate formulated far mixing with water at Project site to form a<br />

nonshrinking, homogenous mortar.<br />

G. Silicone Sealant: Moisture-curing, single-component, silicone-based, neutral-curing<br />

elastomeric sealant of grade indicated below:<br />

1. Grade for Vertical Surfaces: Nonsag grade for openings in vertical and other<br />

surfaces.<br />

H. Firestop Sleeves: Firestop device with integrated intumescent inlay, smoke, and<br />

water seals.<br />

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FIRESTOPPING 07270-3


I. Solvent-Release-Curing Intumescent Sealant: Solvent-release-curing, singlecomponent,<br />

synthetic-polymer-based sealant of grade indicated below:<br />

1. Grade for Vertical Surfaces: Nonsag grade for openings in vertical and other<br />

surfaces.<br />

J. Products: Subject to compliance with requirements, provide one of the following:<br />

1. Ceramic-Fiber and Mastic Coating:<br />

a. FireMaster Bulk and FireMaster Mastic, Thermal Ceramics.<br />

b. Flameshield Ceramic Fiber, Nelson Firestop Products.<br />

c. CP672 Firestop Spray with Mineral Wool, Hilti, Inc.<br />

2. Ceramic-Fiber Sealant:<br />

a. Metacaulk 525, The RectorSeal Corporation.<br />

3. Intumescent Latex Sealant:<br />

a. Metacaulk 950, The RectorSeal Corporation.<br />

b. Fire Barrier CP 25WB Caulk, 3M Fire Protection Products.<br />

c. Nelson LBS: Latex-Based Sealant: Nelson Firestop Products.<br />

d. FS-One High Performance Intumescent Firestop Sealant, Hilti, Inc.<br />

4. Intumescent Putty:<br />

a. Pensil 500 Intumescent Putty, General Electric Co.<br />

b. Flame-Safe FSP1000 Putty, International Protective Coatings Corp.<br />

c. Fire Barrier Moldable Putty, 3M Fire Protection Products.<br />

d. Nelson Intumescent Putty Bars, Nelson Firestop Products.<br />

e. CP618 Firestop Putty Stick, Hilti, Inc.<br />

5. Intumescent Wrap Strips:<br />

a. Dow Corning Fire Stop Intumescent Wrap Strip 2002, Dow Corning<br />

Corp.<br />

b. Fire Barrier FS-195 Wrap/Strip, 3M Fire Protection Products.<br />

c. Intumescent Wrap Strips (WRS), Nelson Firestop Products.<br />

d. CP617/CP617L Firestop Putty Pad, Hilti, Inc.<br />

6. Mortar:<br />

a. K-2 Firestop Mortar, Bio Fireshield, Inc.<br />

b. Novasit K-10 Firestop Mortar, Bio Fireshield, Inc.<br />

c. KBS-Mortar Seal, International Protective Coatings Corp.<br />

d. Nelson CMP & Mortar Compound: Nelson Firestop Products.<br />

e. FS635 Trowelable Firestop Compound, Hilti, Inc.<br />

7. Silicone Sealants:<br />

a. Dow Corning Firestop Sealant 2000, Dow Corning Corp.<br />

b. Dow Corning Firestop Sealant SL 2003, Dow Corning Corp.<br />

c. CS240 Firestop Sealant, Hilti <strong>Construction</strong> Chemicals, Inc.<br />

d. Metacaulk 835, The RectorSeal Corporation.<br />

e. Metacaulk 880, The RectorSeal Corporation.<br />

f. Fyre-Sil, Tremco Inc.<br />

g. Fyre-Sil S/L, Tremco Inc.<br />

h. Nelson CLK Silicone Caulk Non-Sag & Self-Leveling: Nelson Firestop<br />

Products.<br />

i. CP6015 Elastomeric Firestop Sealant, Hilti, Inc.<br />

8. Firestop Sleeves:<br />

a. CP680 Cast-In Firestop Device, Hilti, Inc.<br />

2.03 FIRE-RESISTIVE ELASTOMERIC JOINT SEALANTS<br />

A. Elastomeric Sealant Standard: Provide manufacturer's standard chemically curing,<br />

elastomeric sealants of base polymer indicated that complies with ASTM C 920<br />

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FIRESTOPPING 07270-4


2.04 MIXING<br />

requirements, including those referenced for Type, Grade, Class, and Uses, and<br />

requirements specified in this Section applicable to fire-resistive joint sealants.<br />

B. Sealant Colors: Provide color of exposed joint sealants to comply with the following:<br />

1. Provide selections made by Architect from manufacturer's full range of standard<br />

colors for products of type indicated.<br />

C. Multicomponent, Nonsag, Urethane Sealant: Type M; Grade NS; Class 25; exposure- related<br />

Use NT, and joint -substrate related Uses M, A, and (as applicable to joint substrates<br />

indicated) O.<br />

D. Products: Subject to compliance with requirements, provide one of the following:<br />

1. Multicomponent, Nonsag, Urethane Sealant:<br />

a. Vulkem 922, Mameco International Inc.<br />

b. Sikaflex 2cn NS, Sika Corp.<br />

c. Sonalastic NP 2, Sonneborn Building Products Div., ChemRex Inc.<br />

d. Dymeric, Tremco Inc.<br />

e. CP672 Firestop Spray with Mineral Wool, Hilti, Inc.<br />

A. For those products requiring mixing prior to application, comply with firestopping<br />

manufacturer's directions for accurate proportioning of materials, water (if required), type of<br />

mixing equipment, selection of mixer speeds, mixing containers, mixing time, and other<br />

procedures needed to produce firestopping products of uniform quality with optimum<br />

performance characteristics far application indicated.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine substrates and conditions, with Installer present, for compliance with requirements<br />

for opening configurations, penetrating items, substrates, and other conditions affecting<br />

performance of firestopping. Do not proceed with installation until unsatisfactory conditions<br />

have been corrected.<br />

3.02 PREPARATION<br />

A. Surface Cleaning: Clean out openings and joints immediately prior to installing firestopping to<br />

comply with recommendations of firestopping manufacturer and the following requirements:<br />

1. Remove all foreign materials from surfaces of opening and joint substrates and from<br />

penetrating items that could interfere with adhesion of firestopping.<br />

2. Clean opening and joint substrates and penetrating items to produce clean, sound<br />

surfaces capable of developing optimum bond with firestopping. Remove loose<br />

particles remaining from cleaning operation.<br />

3. Remove laitance and form release agents from concrete.<br />

3.03 INSTALLING THROUGH-PENETRATION FIRESTOPS<br />

A. General: Comply with the "System Performance Requirements" article in Part 1 and the<br />

through-penetration firestop manufacturer's installation instructions and drawings pertaining<br />

to products and applications indicated.<br />

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FIRESTOPPING 07270-5


B. Install fill materials for through-penetration firestop systems by proven techniques to produce<br />

the following results:<br />

1. <strong>Complete</strong>ly fill voids and cavities formed by openings, forming materials, accessories,<br />

and penetrating items.<br />

2. Apply materials so they contact and adhere to substrates formed by openings and<br />

penetrating items.<br />

3. For fill materials that will remain exposed after completing Work, finish to produce<br />

smooth, uniform surfaces that are flush with adjoining finishes.<br />

3.04 INSTALLING FIRE-RESISTIVE JOINT SEALANTS<br />

A. General: Comply with the "System Performance Requirements" article in Part 1, with ASTM C<br />

1193, and with the sealant manufacturer's installation instructions and drawings pertaining to<br />

products and applications indicated.<br />

B. Install joint fillers to provide support of sealants during application and at position required to<br />

produce the cross-sectional shapes and depths of installed sealants relative to joint widths<br />

that allow optimum sealant movement capability and develop fire-resistance rating required.<br />

C. Install sealants by proven techniques that result in sealants directly contacting and fully<br />

wetting joint substrates, completely filling recesses provided for each joint configuration, and<br />

providing uniform, cross-sectional shapes and depths relative to joint width that optimum<br />

sealant movement capability. Install sealants at the same time joint fillers are installed.<br />

D. Tool nonsag sealants immediately after sealant application and prior to the time skinning or<br />

curing begins. Form smooth, uniform beads of configuration indicated or required to produce<br />

fire-resistance rating, as well as to eliminate air pockets, and to ensure contact and adhesion<br />

of sealants with sides of joint. Remove excess sealant from surfaces adjacent to joint. Do not<br />

use tooling agents that discolor sealants or adjacent surfaces or are not approved by sealant<br />

manufacturer.<br />

3.05 CLEANING<br />

A. Clean off excess fill materials and sealants adjacent to openings and joints as work<br />

progresses by methods and with cleaning materials approved by manufacturers of<br />

firestopping products and of products in which opening and joints occur.<br />

B. Protect firestopping during and after curing period from contact with contaminating<br />

substances or from damage resulting from construction operations or other causes so that<br />

they are without deterioration or damage at time of Substantial Completion. If, despite such<br />

protection, damage or deterioration occurs, cut out and remove damaged or deteriorated<br />

firestopping immediately and install new materials to produce firestopping complying with<br />

specified requirements.<br />

END OF SECTION<br />

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FIRESTOPPING 07270-6


SECTION 07410 - PRE-FORMED METAL PANELS<br />

PART 1 - GENERAL<br />

1.01 DESCRIPTION OF WORK<br />

A. Provide all un-insulated metal wall and soffit panels as shown and noted on drawings.<br />

1.02 RELATED WORK SPECIFIED ELSEWHERE<br />

A. Primary and secondary structural steel.<br />

B. Division 7 Section “Manufactured Roof Panels” for metal roofing<br />

1.03 QUALITY ASSURANCE<br />

A. Manufacturer and erector shall demonstrate a minimum of five years of related industry<br />

experience.<br />

B. Profile and gauges of panels shall beet a wind load of 70 MPH for panels without exceeding a<br />

deflection of L/180.<br />

1.04 SUBMITTALS<br />

A. No less than ten days prior to bid date, submit all independent laboratory test reports, design<br />

and performance data as specified.<br />

B. Prior to fabrication, submit erection/shop drawings for products specified, showing all erection<br />

procedures and accessories required.<br />

C. Refer to Section 01300.<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

A. Manufacturer: MBCI (or approved equal).<br />

B. 22 gauge 2 1/2" corrugated metal panel.<br />

1. Finish to conform to Signature 300. Color selected by architect from manufacturer<br />

standard colors.<br />

C. The flashing and trim shall be of the same material, gauge, finish and color(s) as the panels,<br />

unless otherwise indicated.<br />

D. Accessories:<br />

1. Provide all required trim and closures for a complete and weathertight finish.<br />

2. Provide all required fastening devices as required.<br />

E. Accessories:<br />

1. Fasteners: #14 diameter pre-painted self drillers.<br />

2. Tape Sealant: A non-hardening shall be installed at all roof side laps and wall side<br />

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PRE-FORMED METAL PANELS 07410 - 1


PART 3 - EXECUTION<br />

3.01 INSPECTION<br />

laps of office area.<br />

A. The installer shall examine the building to verify that the structure is ready for installation.<br />

B. All structural supports shall be in place and all sag rods, diagonal bracing and connections<br />

shall be tightened before work proceeds.<br />

C. Field check dimensions and check support alignment with a taut string or wire; support<br />

misalignment will cause panel "oil-canning".<br />

D. Do not proceed until unsatisfactory conditions are corrected.<br />

3.02 INSTALLATION AND ERECTION<br />

A. Install metal panels, fasteners, trim, and related items in conformance with approved<br />

drawings.<br />

B. Protect installed panels from abuse by other trades. The general contractor shall be<br />

responsible for protecting the panels from wet cement, plaster, painting operations, etc.<br />

3.03 DAMAGED MATERIAL AND CLEANING<br />

A. Replace damaged panels and other components of work which cannot be repaired by finish<br />

touch-up or similar minor repair.<br />

B. To prevent rust staining, remove immediately from finished surfaces any filings caused by<br />

drilling or cutting.<br />

C. Wipe down each area after erection is complete for final acceptance.<br />

D. Refer to Section 01700.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

PRE-FORMED METAL PANELS 07410 - 2


SECTION 07411 - MANUFACTURED ROOF PANELS<br />

PART 1 - GENERAL<br />

1.01 DESCRIPTION OF WORK<br />

A. Furnish and install un-insulated metal roof panels as shown and noted on drawings.<br />

B. Related Sections:<br />

1. Division 5 Section “Structural Steel.”<br />

2. Division 5 Section “Steel Joists and Joist Girders.”<br />

3. Division 5 Section “Steel Deck.”<br />

4. Division 7 Section “Building Insulation.”<br />

5. Division 7 Section “Flashing and Sheet Metal.”<br />

1.03 QUALITY ASSURANCE<br />

A. Manufacturer and erector shall demonstrate a minimum of five years of related industry<br />

experience.<br />

B. Profile and gauges of panels shall beet a wind load of 70 MPH for panels without exceeding a<br />

deflection of L/180.<br />

1.04 SUBMITTALS<br />

A. No less than ten days prior to bid date, submit all independent laboratory test reports, design<br />

and performance data as specified.<br />

B. Prior to fabrication, submit erection/shop drawings for products specified, showing all erection<br />

procedures and accessories required.<br />

C. Refer to Section 01300.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Berridge Manufacturing co.<br />

2. BHP Steel Building Products USA<br />

3. AMP, Atlanta Metal Products, Inc.<br />

4. Copper Sales, Inc. UNA-CLAD<br />

5. MBCI<br />

2.02 MATERIALS<br />

A. 24 gauge, standing seam 12” o.c. continuous roll-formed panels, similar to MBCI LokSeam<br />

system.<br />

B. The flashing and trim shall be of the same material, gauge, finish and color(s) as the panels,<br />

unless otherwise indicated.<br />

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MANUFACTURED ROOF PANELS 07411 - 1


2.02 FINISH<br />

C. Accessories:<br />

1. Provide all required trim and closures for a complete and weathertight finish.<br />

2. Provide all required fastening devices as required.<br />

D. Accessories:<br />

1. Fasteners: #14 diameter pre-painted self drillers.<br />

2. Tape Sealant: Install non-hardening tape sealant at all roof sidelaps.<br />

A. Finish shall be full strength Kynar 500 Fluoropolymer coating, applied by the manufacturer on<br />

a continuous coil coating line, with a top side dry film thickness of 0.70 to 0.90 mil over 0.25<br />

to 0.35 mil prime coat, to provide a total dry film thickness of 0.95 to 1.25 mil. Bottom side<br />

shall be coated with primer with a dry film thickness of 0.25 mil. Finish shall conform to all<br />

tests for adhesion, flexibility, and longevity as specified by the Kynar 500 finish supplier.<br />

1. Color: As selected by Architect from manufacturer’s standard or custom colors.<br />

PART 3 - EXECUTION<br />

3.01 INSPECTION<br />

A. The installer shall examine the building to verify that the structure is ready for installation.<br />

B. All structural supports shall be in place and all sag rods, diagonal bracing and connections<br />

shall be tightened before work proceeds.<br />

C. Field check dimensions and check support alignment with a taut string or wire; support<br />

misalignment will cause panel "oil-canning".<br />

D. Do not proceed until unsatisfactory conditions are corrected.<br />

3.02 INSTALLATION AND ERECTION<br />

A. Install metal panels, fasteners, trim, and related items in conformance with approved<br />

drawings.<br />

B. Protect installed panels from abuse by other trades. The general contractor shall be<br />

responsible for protecting the panels from wet cement, plaster, painting operations, etc.<br />

3.03 DAMAGED MATERIAL AND CLEANING<br />

A. Replace damaged panels and other components of work which cannot be repaired by finish<br />

touch-up or similar minor repair.<br />

B. To prevent rust staining, remove immediately from finished surfaces any filings caused by<br />

drilling or cutting.<br />

C. Wipe down each area after erection is complete for final acceptance.<br />

D. Refer to Section 01700.<br />

END OF SECTION<br />

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MANUFACTURED ROOF PANELS 07411 - 2


SECTION 07430 - COMPOSITE PANELS<br />

PART 1 – GENERAL<br />

1.01 SUMMARY<br />

A. Section includes: Composite panels, including:<br />

1. High Performance Rout and Return Dry System with PE Core Alucobond !<br />

B. Related Sections: Section(s) related to this section include but are not limited to:<br />

1. Structural Framing: Division 5 Section “Cold-Formed Metal Framing.”<br />

2. Wood Blocking: Division 6 Section “ Rough Carpentry.”<br />

3. Flashing and Sheet Metal: Division 7 Section “Flashing and Sheet Metal.”<br />

4. Sealants (not specified in this section): Division 7 Section “Joint Sealants.”<br />

5. Windows: Division 8 Section “Aluminum Entrances and Storefronts.”<br />

6. Translucent Panels: Division 8 Section “Insulated Translucent Sandwich Panel<br />

Wall/Roof System.<br />

1.02 SYSTEM DESCRIPTION<br />

A. Provide a watertight Rout and Return Dry panel system, as detailed on the drawings. The<br />

panel system must consist of a dry gasket interlocking system. Any panel system utilizing a<br />

continuous field applied joint sealant is unacceptable.<br />

B. The panel system as detailed, shall consist of concealed dry gasketed perimeter extrusions,<br />

extruded stiffeners, gaskets, fasteners and may consist of related flashings (where architectural<br />

drawings indicate they are to be furnished under this specification section), sealants between<br />

jamb panels and previously installed adjacent construction, and other miscellaneous<br />

accessories required for a complete watertight installation. Assembly shall be water and airtight<br />

without reliance on a secondary backup membrane.<br />

1.03 SUBMITTALS<br />

A. Pre-bid submittals:<br />

1. Project Listings: Submit five (5) listings of projects of similar scope and character,<br />

photographs of existing installations. Include the contact names and phone numbers<br />

for the representatives of the Owner, Architect and Contractor for each of the projects.<br />

2. Documents: Demonstrating product compliance with the local building code shall be<br />

submitted prior to the bid. The architect prior to the bid date must approve alternate<br />

materials and wall systems.<br />

3. Substitutions: Any proposed system must comply with the Substitution Section 1.04 B<br />

and submit the following:<br />

a. Prior to bid approval, submit the following ten (10) days prior to the bid date:<br />

(1) Sample: Panel system specifications and 24” x 24” sample fabricated<br />

showing the typical 4-way intersection, with perimeter extrusions and<br />

stiffeners. Samples must be accessible from the backside.<br />

(2) Details: Details and installation instructions showing typical edge<br />

conditions, corners joints, terminations and 4-way intersections.<br />

Details must include sealing instructions.<br />

(3) Test Reports: Independent laboratory test results certifying that the<br />

proposed panel system meets or exceeds all the tests required in this<br />

specification.<br />

b. Submit the following with the bid after the substitution has been approved:<br />

________________________________________________________________________________________<br />

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COMPOSITE PANELS 07430 - 1


(1) All costs resulting from modifications to the structure, substrates<br />

and/or other components as required by the proposed substitution.<br />

Each and every cost shall be clearly delineated in the submittal.<br />

B. Post-bid submittals:<br />

1. Shop Drawings: Submit CAD generated shop drawings showing profiles of panel units,<br />

details of forming, joint supports, anchorages, trim, flashings, sealants and accessories.<br />

Show details of weatherproofing at edge terminations, show elevations, and layout of<br />

entire work.<br />

a. Shop drawings should indicate project layout from control gird lines and<br />

elevations referring to the required details for each unique condition.<br />

b. The details should show the preferred profiles and performance requirements.<br />

Provide a watertight and structurally sound, self-draining wall panel system<br />

that meets or exceeds the performance criteria set in the Testing Section 1.05.<br />

2. Samples: Submit an 8" x 8" sample of panel system in the specified finish complete<br />

with factory applied edge treatment, fabricated into units representative of the actual<br />

system.<br />

3. Test Reports: Submit certified test reports which meet or exceed the requirements as<br />

described in the Testing Section 1.05. The test report shall include the following,<br />

a. Name and location of the certified independent testing laboratory with the<br />

contact phone numbers.<br />

b. Date the test was performed.<br />

c. Unit description and system name of the panel system tested. Include the test<br />

drawings with elevations with details showing the tested panel joinery.<br />

4. Report of Approval: ICC/EC Evaluation Report No. ESR-1114.<br />

5. Affidavit: Certifying material meets requirements specified.<br />

1.04 QUALITY ASSURANCE<br />

A. Qualifications:<br />

1. Installer qualifications: Installer experienced in performing work of this section who has<br />

experience in wall applications similar to that required for this project.<br />

a. Installation History: Installer shall be a firm that has at least five (5) years of<br />

experience with exterior wall applications and has successfully completed<br />

installations of similar scope and size to this project.<br />

2. Fabricator Qualifications: Fabricator capable of providing field service representation<br />

during construction, approving acceptable installer and application method.<br />

a. Fabrication History: Panel fabricator shall assume undivided responsibility for<br />

all components of the panel work, and shall demonstrate no less than ten (10)<br />

years successful experience of metal panel work similar in scope and size to<br />

this project.<br />

3. Manufacturer Qualifications: Manufacturer experienced in performing work of this<br />

section that has experience with the specified materials.<br />

a. Manufacturer of the composite material must have at least ten (10) years<br />

experience in the production of the specified composite material.<br />

b. ICC/EC Report: Composite panel manufacturer shall have an ICC/EC<br />

Research Report (i.e., Report ESR-1114 for Alucobond PE Core ! ).<br />

c. Certification: Composite panel manufacturer shall have established a<br />

Certification Program acceptable to the local Code Authorities.<br />

d. Manufacturers of the accessories and perimeter framing extrusions must have<br />

at least five (5) years experience in the production of their respective products.<br />

________________________________________________________________________________________<br />

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COMPOSITE PANELS 07430 - 2


B. Substitutions: Any substitution must comply with the pre-bid submittal as discussed in the<br />

Submittal section 1.03. No post-bid substitutions are allowed.<br />

1. Any proposed system shall be approved and compatible with adjacent materials and<br />

components such that the assembly as a whole will conform to this specification, and<br />

shall include an extruded aluminum perimeter to provide the designed architectural<br />

reveal and guttering system without the use of external field applied sealants. Any<br />

substitution must also comply with the System Description Section 1.02 and meet or<br />

exceed the performance requirements as described in the Testing Section 1.05 without<br />

the reliance of a secondary backup membrane.<br />

C. Code Performance Requirements: Work of the section shall conform to all applicable codes<br />

and regulations.<br />

1. Thermal Design Criteria:<br />

a. Make allowances for free and noiseless vertical and horizontal thermal<br />

movement due to the contraction and expansion of component parts, for an<br />

ambient temperature range from -20 degrees F to +180 degrees F. Buckling<br />

of panels, separation/opening of joints, undue stress on fasteners, failure of<br />

sealants or any other detrimental effects due to thermal movement of<br />

component parts will not be permitted. Fabrication, assembly and erection<br />

procedure shall take into account the ambient temperature range at the time of<br />

the respective operation.<br />

2. Wind Loads:<br />

a. Assemblies herein specified shall be designed for flexural, shear and torsional<br />

stresses for the following positive and negative wind pressures acting normal<br />

to the plane of the assemblies. Loading design shall; be based on latest<br />

Building Code but in no case less than 20 pounds per square foot with 25<br />

pounds per square foot corner pressure.<br />

3. Material Stress and Deflection:<br />

a. Normal to the plane of the wall between structural supports, deflection of the<br />

attached perimeter-framing members shall not exceed L/175 of span length or<br />

3/4", whichever is less.<br />

b. At connection points of framing members to anchors, anchor deflection in any<br />

direction shall not exceed 1/16". Where connection points are not clearly<br />

defined, maximum anchor deflection shall not exceed 1/16".<br />

c. Stresses must take into account interaction and in no case shall allowable<br />

values exceed the yield stress.<br />

d. At 1.5 times design pressure, permanent deflections of framing members must<br />

not exceed L/1000 of the span length, and components must not experience<br />

failure or gross permanent distortion. At connection points of framing<br />

members to anchors, permanent set shall not exceed 1/16".<br />

1.05 TESTING<br />

A. Wall System Test Specimen Arrangement: The panel system test specimen must be arranged<br />

with at least four (4) panels. The panel joint arrangement shall consist of intersecting typical<br />

vertical and horizontal joints to generate a typical 4-way intersection and include the design and<br />

materials for the 4-way splice. Testing a 3-way intersection alone is not acceptable.<br />

B. Wall System Performance: Walls furnished under this section shall have been tested. If<br />

comparable tests are not available, mockups shall be constructed and tests performed. In<br />

either case, an independent laboratory approved by the architect shall conduct the tests. Test<br />

results shall meet or exceed the following without reliance on a secondary backup membrane:<br />

1. Air Infiltration:<br />

________________________________________________________________________________________<br />

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COMPOSITE PANELS 07430 - 3


a. When tested in accordance with ASTM E283, the air infiltration at 6.24 psf<br />

must not exceed 0.06 cfm per square foot of wall area.<br />

2. Static Water Infiltration:<br />

a. When tested at a differential static pressure of 15.0 psf for 15 minutes, in<br />

accordance with ASTM E331, any uncontrolled water passing into the roomside<br />

beyond the interior barrier of the wall system shall not be permitted. The<br />

panel system shall be designed to provide controlled drainage to the exterior<br />

face of the wall for any leakage of water occurring at joints and/or<br />

condensation taking place within the wall system.<br />

3. Dynamic Water Infiltration:<br />

a. Shall be tested in accordance with AAMA 501 with a slipstream velocity,<br />

creating a pressure on the wall equivalent to 15.0 psf with a water spray rate of<br />

5 gallons per hour per square foot for 15 minutes with no uncontrolled water<br />

leakage to the room-side.<br />

4. Structural Performance:<br />

a. Shall be tested in accordance with ASTM E330 at design pressure. Deflection<br />

limitations are listed previously. After initial test, test at 150% of design<br />

pressure; no permanent deformation exceeding L/1000 or failure to structural<br />

members allowed.<br />

5. Seismic Racking:<br />

a. There shall be no failure or deterioration of the system when the unit is laterally<br />

racked to 3/4” in both directions and repeated for three (3) cycles. System<br />

must pass the static water requirements as described in the Static Water<br />

Infiltration Section 1.05 A 2, following the seismic racking.<br />

C. Bond Integrity Test: In accordance with ASTM D 1781-76 for bond integrity, simulating<br />

resistance to delaminating (No other test procedure is acceptable):<br />

1. Peel strength: 22.5 in lb/in (min)<br />

D. Fire Performance:<br />

1. ASTM E84-79 - Maximum value flame spread 0, smoke developed 0.<br />

2. UBC 17-5 - No flame spread along interior face or penetration through the wall<br />

assembly.<br />

3. ASTM 162 - No surface flaming.<br />

1.06 PRODUCT HANDLING<br />

A. After acceptance of panels on a given elevation, protection shall be the responsibility of the<br />

General Contractor.<br />

PART 2 – PRODUCTS<br />

2.01 COMPOSITE PANEL SYSTEM<br />

A. Fabricator: ESC Alucobond ! Architectural Wall System manufactured by Elward Systems<br />

Corporation of Lakewood, Colorado. (800) 933-5339 or (303) 239-6303.<br />

B. Panel System: The panel system shall consist of Alucobond ! manufactured by Alcan<br />

Composites USA Inc., Benton, Kentucky, and a system of custom aluminum extrusions as<br />

specified herein. The panel shall conform to all of the following,<br />

1. Perimeter Extrusions: Extruded aluminum with integral weather-stripping as detailed<br />

on drawings, so as to provide the following essential features,<br />

________________________________________________________________________________________<br />

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COMPOSITE PANELS 07430 - 4


2.02 MATERIALS<br />

a. Rout and return the Alucobond ! on all perimeters. “Continuous Edge Grip”<br />

(CEG) is not acceptable.<br />

b. Exposed edge of the Alucobond ! shall be protected inside an extruded<br />

aluminum pocket.<br />

c. Maximum overall panel thickness, including the attachment shim space, shall<br />

not exceed 2”.<br />

d. The Alucobond ! shall be mechanically attached to all perimeter extrusions.<br />

The mechanical fastener must not penetrate any portion of the outer (exterior)<br />

skin of the aluminum composite material. Attachment of the Alucobond ! to the<br />

perimeter extrusions with structural silicone is not allowed.<br />

e. Do not substitute sealants for dry gasketing shown at the metal panel joinery.<br />

2. Stiffeners: Extruded aluminum sections secured to edge trim and bonded to rear face<br />

of Alucobond ! with silicone, and of sufficient size and strength to maintain flatness of<br />

the panel within the specified tolerances.<br />

3. Reveals at Panel: Joint size between the faces of the perimeter extrusions shall be<br />

1/2", nominal.<br />

4. Flatness Criteria: Maximum 1/8" in 15'-0" on panel in any direction for assembled<br />

units. (Non-accumulative).<br />

A. Alucobond ! Composite Material (ACM or MCM):<br />

1. Composite: Two sheets of aluminum sandwiching a core of extruded thermoplastic,<br />

formed in a continuous process with no glues or adhesives between dissimilar<br />

materials. Total composite thickness is 4mm.<br />

2. Face Sheets: 0.020" thick .<br />

3. Color and Coating: To be selected by the architect from the Series A and/or Series B<br />

Alucobond ! color chart with the appropriate recommended coating, (2 coat or 3 coat).<br />

4. Finish: The selected coating must meet the weathering performance criteria of AAMA<br />

2605. Exterior surfaces shall be coil coated Kynar 500 ! or Hylar 5000 ! based<br />

polyvinylidence fluoride (PVDF) resin. Other resin-based coatings are not acceptable.<br />

In particular, the coating must have successfully passed the following tests:<br />

a. Humidity Resistance<br />

(1) Test Method: ASTM D-2247<br />

(a) No formation of blisters when subjected to condensing water<br />

fog at 100% relative humidity and 100 degrees Fahrenheit for<br />

4,000 hours.<br />

b. Salt Spray Resistance<br />

(1) Test Method: ASTM B-117; expose coating system to 4,000 hours,<br />

using 5% NaCl solution.<br />

(a) Minimum rating of 7 on scribe or cut edges.<br />

(b) Minimum blister rating of 8 within the test specimen field.<br />

c. Weather Exposure<br />

(1) Outdoor<br />

(a) Ten (10) year exposure at 45 degree angle facing south<br />

Florida exposure.<br />

(b) Maximum color change of 5 Delta E units as calculated in<br />

accordance with ASTM D-2244.<br />

(c) Maximum chalk rating of 8 inches accordance with ASTM D-<br />

659.<br />

(d) No checking, crazing, adhesion loss.<br />

5. Core: Thermoplastics<br />

________________________________________________________________________________________<br />

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B. Aluminum Extrusions:<br />

1. Perimeter Extrusions<br />

a. Alloy: AA-6063-T5<br />

b. Color: Extrusion color shall be black painted Duracon.<br />

2. Stiffeners<br />

a. Alloy: AA-6063-T5<br />

b. Color: Stiffeners shall have a mill finish.<br />

C. System Sealants:<br />

1. Sealants and gaskets within the panel system shall be per manufacturer's standards.<br />

2. Sealant color shall be black.<br />

D. Gaskets:<br />

1. Gaskets shall be Santoprene or EPDM.<br />

E. Flashings:<br />

1. Fabricate flashing from 0.062” minimum thickness aluminum sheet. Where exposed to<br />

view, finish to match adjacent panels. Provide lap strip under flashing at abutted<br />

conditions; with lapped surfaces sealed with a full-bed of non-hardening sealant.<br />

F. Fasteners:<br />

1. Attachment of the panel system to the primary panel structural supports shall be made<br />

using a Drill-Flex ! Fastener by ELCO Textron Inc.<br />

2. Typical joinery shall be attached with concealed fasteners. When exposed fasteners<br />

are required in isolated conditions, the fastener shall be obscured in the panel joinery.<br />

2.03 FABRICATION<br />

A. Fabricate panel units to dimensions indicated on the drawings based on an assumed design<br />

temperature of +70 degrees F. Allow for ambient temperature range at time of fabrication and<br />

erection.<br />

B. Fabricate panels in sizes shown using composite aluminum panel material and perimeter<br />

extrusion so that the panel thickness at the joinery is no more than 1.75". <strong>Complete</strong>d panel<br />

shall be properly fabricated and designed so that no restraints are placed on the panel, which<br />

might result in excessive compressive skin stresses. The installation detailing shall be such<br />

that the installed panels shall remain flat due to temperature changes and at all times remain<br />

water and air-tight. Oil canning of panel surface is not acceptable.<br />

C. Where practical, shop fabricate units ready for erection. If not shop assembled, pre-fabricate<br />

components at the shop as required for proper and expeditious field assembly.<br />

D. Design, fabricate, assemble, and erect wall panel units, to insure a weather tight system, as<br />

required in this specification section.<br />

E. Where drawings indicate, factory curve panels to required radii. Extrusions shall be factory<br />

stretched formed to conform to panel curve.<br />

F. Provide stiffeners secured to rear face of panels mechanically fastened to edge trim members,<br />

with spacing as required by specific job wind loading.<br />

________________________________________________________________________________________<br />

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PART 3 – EXECUTION<br />

3.01 DELIVERY AND STORAGE<br />

A. Delivery: Deliver fabricated units and component parts identified per erection drawings.<br />

B. Protection of Surfaces: Protect surfaces from damage during shipping and erection. Inspect<br />

work for damage upon delivery - no damaged work permitted on job site.<br />

C. Storage: Coordinate with General Contractor for storage space.<br />

D. Panel Penetrations: Penetrations including those shown on the Architectural Drawings that are<br />

required by other trades shall be done by the trade involved, unless noted otherwise.<br />

3.02 INSPECTION<br />

A. Examine supporting structure and conditions under which the work is to be erected, and notify<br />

the Contractor in writing of conditions detrimental to proper and timely completion of the work.<br />

Do not proceed with erection until unsatisfactory conditions have been corrected.<br />

3.03 INSTALLATION<br />

A. Install in compliance with manufacturer’s product data, including shop drawings, installation<br />

instructions, technical bulletins, and special detailing pertaining to the any specific condition.<br />

B. Erect panel work in a square, plumb, strait, and true, accurately fitted manner.<br />

C. Do not install component parts, which are observed to be defective, including warped, bowed,<br />

dented, abraded and/or broken members.<br />

D. Do not cut, trim, weld, or braze component parts during erection, in a manner which would<br />

damage finish, decrease strength, or result in a visual imperfection or a failure in system<br />

performance. Return component parts that require alteration to shop for re-fabrication, if<br />

possible, or for replacement by new parts.<br />

E. Apply a coat of bituminous paint, concealed, on one or both surfaces wherever dissimilar<br />

metals would otherwise be in contact. Use gasketed or approved coated fasteners where<br />

needed to eliminate the possibility of corrosive or electrolytic action between metals.<br />

F. Anchor panels securely in accordance with the approved shop drawings to allow for the<br />

necessary thermal movement and structural support as specified above.<br />

3.04 CLEANING AND PROTECTION<br />

A. After installation of panels on a given elevation, any additional protection shall be the<br />

responsibility of the General Contractor.<br />

B. Deposit all trash from panel shipping crates in General Contractor's furnished debris boxes.<br />

C. Make sure weep holes and drainage channels are unobstructed and free of dirt and sealants.<br />

D. Remove protective film at time of panel installation.<br />

________________________________________________________________________________________<br />

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END OF SECTION<br />

________________________________________________________________________________________<br />

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SECTION 07511 – BUILT-UP ASPHALT ROOFING<br />

PART 1 – GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and<br />

Supplementary Conditions and Division 1 <strong>Specification</strong> Sections, apply to this<br />

Section.<br />

1.02 SUMMARY<br />

A. This Section includes the following:<br />

1. Repair of existing roof system and new membrance adjacent addition.<br />

2. Roof insulation.<br />

3. Built-up asphalt roofing system.<br />

B. Related Sections include the following:<br />

1. Division 2 Section “Selective Demolition” for additional requirements for<br />

removal and disposal of construction materials.<br />

2. Division 6 Section “Rough Carpentry” for wood nailers, curbs, cants, and<br />

blocking, and plywood sheathing.<br />

3. Division 7 Section “Polyvinyl-Chloride (PVC) Roofing” for expansion joint<br />

covers and tie-in to roof at new addition.<br />

4. Division 7 Section “Flashing and Sheet Metal” for metal counter flashings.<br />

5. Division 15 for roof drain removal and re-installation.<br />

1.03 DEFINITIONS<br />

A. Roofing Terminology: Refer to ASTM D 1079 and glossary of NRCA’s “The NRCA<br />

Roofing and Waterproofing Manual” for definition of terms related to roofing work in<br />

this Section.<br />

B. Hot Roofing Asphalt: Roofing asphalt heated to its equiviscous temperature, the<br />

temperature at which its viscosity is 125 centipoises for mopping application and 75<br />

centipoises for mechanical application, within a range of plus or minus 25 deg F<br />

measured at the mop cart or mechanical spreader immediately before application.<br />

1.04 PERFORMANCE REQUIREMENTS<br />

A. General: Provide installed roofing membrane and base flashings that remain<br />

watertight; do not permit the passage of water; and resist specified uplift pressures,<br />

thermally induced movement, and exposure to weather without failure.<br />

B. Material Compatibility: Provide roofing materials that are compatible with one<br />

another under conditions of service and application required, as demonstrated by<br />

roofing manufacturer based on testing and field experience.<br />

C. FMG Listing: Provide roofing membrane, base flashings, and component materials<br />

that comply with requirements in FMG 4450 and FMG 4470 as part of a roofing<br />

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1.05 SUBMITTALS<br />

system and that are listed in FMG’s “Approval Guide” for Class 1 or noncombustible<br />

construction, as applicable. Identify materials with FMG markings.<br />

1. Fire/Windstorm Classification: Class 1A-90.<br />

2. Hail Resistant: MH<br />

A. Product Data: For each type of product indicated.<br />

B. Samples for Verification: For the following:<br />

1. 12”x12” square of ply sheet/ flashing backer sheet.<br />

2. 12”x12” square of flashing sheet.<br />

3. 12”x12” square of roof insulation.<br />

4. Two insulation fasteners of each type, length, and finish.<br />

C. Installer Certificates: Signed by roofing system manufacturer certifying that Installer<br />

is approved, authorized, or licensed by manufacturer to install roofing system.<br />

D. Manufacturer Certificates: Signed by roofing manufacturer certifying that roofing<br />

system complies with requirements specified in “Performance Requirements” Article.<br />

1. Submit evidence of meeting performance requirements.<br />

E. Qualification Data: For Installer and manufacturer.<br />

F. Product Test Reports: Based on evaluation of comprehensive tests performed by<br />

manufacturer and witnessed by qualified testing agency, for components of roofing<br />

system.<br />

G. Research/Evaluation Reports: For components of roofing system.<br />

H. Maintenance Data: For roofing system to include in maintenance manuals.<br />

I. Warranties: Special warranties specified in the Section.<br />

J. Inspection Report: Copy of roofing system manufacturer’s inspection report of<br />

completed roofing installation.<br />

1.06 QUALITY ASSURANCE<br />

A. Installer Qualifications: A qualified firm that is approved, authorized, or licensed by<br />

roofing system manufacturer to install manufacturer’s product and that is eligible to<br />

receive manufacturer’s warranty.<br />

1. Experience: 5 years minimum.<br />

B. Manufacturer Qualifications: A qualified manufacturer that has UL listing for roofing<br />

system identical to that used for this Project.<br />

C. Manufacturer’s Field Inspection: Require Manufacturer to maintain an inspector who<br />

is on job site during times that built-up asphalt roofing work is in progress and who is<br />

experienced in installing roofing systems similar to type and scope required for this<br />

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Project. Inspector to be on the job every day (different time of day each day so that<br />

all parts of the work can be inspected.), with a minimum of 2 hours per week.<br />

D. Source Limitations: Obtain components for roofing system from or approved by<br />

roofing system manufacturer.<br />

E. Fire-Test-Response Characteristics: Provide roofing materials with fire-testresponse<br />

characteristics indicated as determined by testing identical products per<br />

test method below by UL, FMG, or another testing and inspecting agency acceptable<br />

to authorities having jurisdiction. Materials shall be identified with appropriate<br />

markings of applicable testing and inspecting agency.<br />

F. Pre-installation Conference: Conduct conference at Project site. Comply with<br />

requirements in Division I Section “Project Meetings.” Review methods and<br />

procedures related to roofing system including, but not limited to, the following:<br />

1. Meet with Owner, Architect, Owner’s insurer if applicable, testing and<br />

inspecting agency representative, roofing installer, roofing system<br />

manufacturer’s representative, and installers whose work interfaces with or<br />

affects roofing including installers of roof accessories and roof-mounted<br />

equipment.<br />

2. Review methods and procedures related to roofing installation, including<br />

manufacturer’s written instructions.<br />

3. Review and finalize construction schedule and verify availability of materials,<br />

Installer’s personnel, equipment, and facilities needed to make progress and<br />

avoid delays.<br />

4. Examine deck substrate conditions and finishes for compliance with<br />

requirements, including flatness and fastening.<br />

5. Review structural loading limitations of roof deck during and after roofing.<br />

6. Review base flashings, special roofing details, roof drainage, roof<br />

penetrations, equipment curbs, and condition of other construction that will<br />

affect roofing system.<br />

7. Review governing regulations and requirements for insurance and certificates<br />

if applicable.<br />

8. Review temporary protection requirements for roofing system during and after<br />

installation.<br />

9. Review roof observation and repair procedures after roofing installation.<br />

1.07 DELIVERY, STORAGE AND HANDLING<br />

A. Deliver roofing materials to Project site in original containers with seals unbroken and<br />

labeled with manufacturer’s name, product brand name and type, date of<br />

manufacture, and directions for storage.<br />

B. Store liquid materials in their original undamaged containers in a clean, dry,<br />

protected location and within the temperature range required by roofing system<br />

manufacturer. Protect stored liquid materials from direct sunlight.<br />

1. Discard and legally dispose of liquid materials that cannot be applied within<br />

its stated shelf life.<br />

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C. Protect roof insulation materials from physical damage and from deterioration by<br />

sunlight, moisture, soiling, and other sources. Store in a dry location. Comply with<br />

insulation manufacturer’s written instructions for handling, storing, and protecting<br />

during installation.<br />

D. Handle and store roofing materials and place equipment in a manner to avoid<br />

permanent deflection of deck.<br />

1.08 PROJECT CONDITIONS<br />

A. Weather Limitations: Proceed with installation only when existing and forecasted<br />

weather conditions permit roofing system to be installed according to manufacturer’s<br />

written instructions and warranty requirements.<br />

1.09 WARRANTY<br />

A. Special Warranty: Manufacturer’s standard form, without monetary limitation, in<br />

which manufacturer agrees to repair or replace components of roofing system that<br />

fail in materials or workmanship within specified warranty period. Failure includes<br />

roof leaks.<br />

1. Special warranty includes roofing membrane, base flashings, roofing<br />

membrane, accessories, roof insulation, fasteners, substrate board, vapor<br />

retarder, walkway products, and other components of roofing system.<br />

2. Warranty Period: 10 years from date of Substantial Completion.<br />

B. Special Project Warranty: Submit roofing Installer’s warranty, on warranty form at<br />

end of this Section, signed by Installer, covering Work of this Section, including all<br />

components of roofing system such as roofing membrane, base flashing, roof<br />

insulation, fasteners, substrate boards, vapor retarders, and walkway products, for<br />

the following warranty period:<br />

1. Warranty Period: 2 years from date of Substantial Completion.<br />

PART 2 – PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of<br />

the following:<br />

1. Firestone.<br />

2. GAF Materials Corporation.<br />

3. Johns Manville International, Inc.<br />

4. TAMKO Roofing Products, Inc.<br />

5. U.S. Intec.<br />

B. In other Part 2 articles where titles below introduce lists, the following requirements<br />

apply for product selection:<br />

1. Products: Subject to compliance with requirements, provide one of the<br />

products specified.<br />

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2.02 ROOFING MEMBRANE PLIES<br />

A. Ply Sheet: ASTM D 2178, Type VI, asphalt-impregnated, glass-fiber felt.<br />

B. Cap Sheet: ASTM D 3909, mineral surfaced, asphalt-impregnated, glass fiber felt.<br />

1. Granule Color: White.<br />

2.03 FLASHING MATERIALS<br />

A. Backer Sheet: ASTM D 2178, Type VI, asphalt-impregnated, glass-fiber felt.<br />

B. Flashing Sheet: ASTM D 6162, Type I and II, composite polyester- and glass-fiberreinforced,<br />

SBS-modified asphalt sheet; granular surfaced; suitable for application<br />

method specified and as follows:<br />

1. Granule Color: White<br />

2.04 ASPHALT MATERIALS<br />

A. Roofing Asphalt: ASTM D 312, Type III or IV as recommended by built-up roofing<br />

system manufacturer for application.<br />

2.05 AUXILIARY ROOFING MEMBRANE MATREIALS<br />

A. General: Auxiliary materials recommended by roofing system manufacturer for<br />

intended use and compatible with built-up roofing.<br />

B. Asphalt Roofing Cement: ASTM D 4586, asbestos free, of consistency required by<br />

roofing system manufacturer for application.<br />

C. Mastic Sealant: Polyisobutylene, plain or modified bitumen, non-hardening, nonmigrating,<br />

non-skinning, and non-drying.<br />

D. Fasteners: Factory-coated steel fasteners and metal or plastic plates meeting<br />

corrosion-resistance provisions in FM 4470; designed for fastening roofing<br />

membrane components to substrate; tested by manufacturer for required pullout<br />

strength; acceptable to roofing system manufacturer.<br />

E. Metal Flashing Sheet: Metal flashing sheet is specified in Division 7 Section<br />

“Flashing and Sheet Metal.”<br />

F. Miscellaneous Accessories: Provide miscellaneous accessories recommended by<br />

roofing system manufacturer.<br />

G. Gravel: Comply with ASTM D 1863.<br />

1. Provide gravel of similar size as existing roof.<br />

2. Do not re-use existing gravel unless approved by the Owner.<br />

2.06 ROOF INSULATION<br />

A. General: Provide performed roof insulation boards that comply with requirements<br />

and referenced standards, selected from manufacturer’s standard sizes, except that<br />

maximum size of insulation board shall be 4’ x 8’.<br />

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1. Thickness: As required to provide the heights indicated.<br />

B. Polyisocyanurate Board Insulation: ASTM C 1289, Type II, felt or glass-fiber mat<br />

facer on both major surfaces.<br />

C. Perlite Board Insulation: ASTM C 728; composed of expanded perlite, cellulosic<br />

fibers, binders, and waterproofing agents with top surface seal-coated.<br />

D. Tapered Insulation: Provide factory-tapered insulation boards fabricated to slope of<br />

! inch per 12 inches (1:24), unless otherwise indicated.<br />

E. Provide performed saddles, crickets, tapered edge strips, and other insulation<br />

shapes to provide slopes to drain. Fabricate to slope of ! inch per 12 inches (1:24),<br />

unless otherwise indicated.<br />

1. Provide crickets at high sides of mechanical roof-top equipment to direct<br />

water around equipment.<br />

2.07 INSULATION ACCESSORIES<br />

A. General: Roof insulation accessories recommended by insulation manufacturer for<br />

intended use and compatible with membrane roofing.<br />

B. Fasteners: Factory-coated steel fasteners and metal or plastic plates meeting<br />

corrosion-resistance provisions in FMG 4470, designed for fastening roof insulation<br />

to substrate, and acceptable to roofing system manufacturer.<br />

C. Insulation Cant Strips: ASTM C 728, perlite insulation board.<br />

PART 3 – EXECUTION<br />

3.01 EXISTING CONDITIONS<br />

A. Removal of Existing Roofing System: Remove existing ballast, built-up roof<br />

membrane and insulation in the area affected by the new construction. Install new<br />

insulation as indicated in the drawings to provide the slopes indicated and apply new<br />

built-up asphalt roof system. Tie in to existing built-up roof as recommended by<br />

manufacturer to maintain integrity and water-tightness of the membrane.<br />

3.02 EXAMINATION<br />

A. Examine substrates, areas, and conditions, with Installer present, for compliance<br />

with the following requirements and other conditions affecting performance of roofing<br />

system:<br />

1. Verify that roof openings and penetrations are in place and set and braced<br />

and that roof drains are securely clamped in place.<br />

2. Verify that wood cants, blocking, curbs, and nailers are securely anchored to<br />

roof deck at penetrations and terminations and that nailers match thickness of<br />

insulation.<br />

3. Verify that surface plane flatness and fastening of wood roof deck comply<br />

with roofing system manufacturer’s written instructions.<br />

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3.03 PREPARATION<br />

4. Proceed with installation only after unsatisfactory conditions have been<br />

corrected.<br />

A. Clean substrate of dust, debris, moisture, and other substances detrimental to<br />

roofing installation according to roofing system manufacturer’s written instructions.<br />

Remove sharp projections.<br />

B. Prevent materials from entering and clogging roof drains and conductors and from<br />

spilling or migrating onto surfaces of other construction. Remove roof-drain plugs<br />

when no work is taking place or when rain is forecast.<br />

3.04 INSULATION INSTALLMENT<br />

A. Coordinate installing roofing system components so insulation is not exposed to<br />

precipitation or left exposed at the end of the workday.<br />

B. Comply with roofing system manufacturer’s written instructions for installing roof<br />

insulation.<br />

C. Insulation Cant Strips: Install and secure performed 45-degree insulation cant strips<br />

at junctures of built-up roofing membrane system with vertical surfaces or angle<br />

changes greater than 45 degrees.<br />

D. Install tapered insulation under area of roofing to conform to slopes indicated.<br />

E. Install insulation with side joints of insulation in a continuous straight line with end<br />

joints staggered between rows, abutting edges and ends between boards. Fill gaps<br />

exceeding ! inch with insulation.<br />

1. Cut and fit insulation within ! inch of nailers, projections, and penetrations.<br />

F. Install two layers of polyisocyanurate insulation under area of roofing to achieve<br />

required thickness. Install with joints of second layer staggered from joints of first<br />

layer a minimum of 12 inches in each direction.<br />

G. Trim surface of insulation where necessary at roof drains so completed surface is<br />

flush and does not restrict flow of water.<br />

H. Mechanically Fastened and Adhered Insulation: Install each layer of<br />

polyisocyanurate insulation and secure first layer of insulation to deck using<br />

mechanical fasteners specifically designed and sized for fastening specified boardtype<br />

roof insulation to deck type.<br />

1. Fasten first layer of insulation according to requirements in FMG’s “Approval<br />

Guide” for specified Windstorm Resistance Classification.<br />

2. Install subsequent layers of insulation in a solid mopping of hot roofing<br />

asphalt.<br />

I. Following installation of polyisocyanurate insulation, install layer of perlite insulation<br />

with long joints in continuous straight lines with end joints staggered between rows.<br />

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Stagger joints from joints in insulation below a minimum of 12 inches in each<br />

direction.<br />

1. Install in a solid mopping of hot roofing asphalt.<br />

3.05 ROOFING MEMBRANE INSTALLATION, GENERAL<br />

A. Install built-up roofing membrane system according to roofing system manufacturer’s<br />

written instructions and applicable recommendations of ARMA/NRCA’s “Quality<br />

Control Guidelines for the Application of Built-Up Roofing.”<br />

1. Roofing System: 4G-I-G, by Johns Manville International, Inc., or equivalent<br />

system by other acceptable manufacturers.<br />

a. Install cap sheet on vertical surfaces.<br />

B. Coordinate installing roofing system components so insulation and roofing<br />

membrane sheets are not exposed to precipitation or left exposed at the end of the<br />

workday or when rain is forecast.<br />

1. Provide tie-offs at end of each day’s work to cover exposed roofing<br />

membrane sheets and insulation with a course of coated felt set in roofing<br />

cement or hot roofing asphalt with joints and edges sealed.<br />

2. <strong>Complete</strong> terminations and base flashings and provide temporary seals to<br />

prevent water from entering completed sections of roofing system.<br />

3. Remove and discard temporary seals before beginning work on adjoining<br />

roofing.<br />

C. Asphalt Heating: Heat roofing asphalt and apply within plus or minus 25 deg F of<br />

equiviscous temperature unless otherwise required by roofing system manufacturer.<br />

Do not raise roofing asphalt temperature above equiviscous temperature range more<br />

than one hour before time of application. Do not exceed roofing asphalt<br />

manufacturer’s recommended temperature limits during roofing asphalt heating. Do<br />

not heat asphalt within 25 deg F of flash point. Discard roofing asphalt maintained at<br />

a temperature exceeding finished blowing temperature for more than 4 hours.<br />

D. Substrate-Joint Penetrations: Prevent roofing asphalt from penetrating substrate<br />

joints, entering building, or damaging roofing system components or adjacent<br />

building construction.<br />

3.06 ROOFING MEMBRANE INSTALLATION<br />

A. Install four ply sheets starting at low point of roofing system. Align ply sheets without<br />

stretching. Shingle side laps of ply sheets uniformly to achieve required number of<br />

plies throughout thickness of roofing membrane. Shingle in direction to shed water.<br />

Extend ply sheets over and terminate beyond cants.<br />

1. Embed each ply sheet in a solid mopping of hot roofing asphalt applied at<br />

rate required by roofing system manufacturer; to form a uniform membrane<br />

without ply sheets touching.<br />

B. Gravel: Flood the surface with asphalt at an approximate rate of 60 lbs. per square;<br />

embed gravel at the rate of 400 lbs. per square. Install so that there is complete<br />

coverage across the entire surface with at least 50% of the gravel solidly adhered in<br />

the hot asphalt.<br />

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3.07 FLASHING AND STRIPPING INSTALLATION<br />

A. Install base flashing over cant strips and other sloping and vertical surfaces, at roof<br />

edges, and at penetrations through roof, and secure to substrates according to<br />

roofing system manufacturer’s written instructions and as follows:<br />

1. Prime substrates with asphalt primer if required by roofing system<br />

manufacturer.<br />

2. Backer Sheet Application: Mechanically fasten backer sheet to walls or<br />

parapets. Adhere backer sheet over roofing membrane at cants in a solid<br />

mopping of hot roofing asphalt.<br />

3. Flashing Sheet Application: Adhere flashing sheet to substrate in a solid<br />

mopping of hot roofing asphalt applied at not less than 425 deg F. Apply hot<br />

roofing asphalt to back of flashing sheet if recommended by roofing system<br />

manufacturer.<br />

B. Extend base flashing up walls and over parapet walls as indicated on drawings, and<br />

4 inches onto field of roofing membrane.<br />

C. Mechanically fasten base flashing securely at terminations and perimeter of roofing.<br />

1. Seal top termination of base flashing.<br />

D. Flashing-Sheet Stripping: Install flashing-sheet stripping in a continuous coating of<br />

asphalt roofing cement or in a solid mopping of hot asphalt applied at not less that<br />

425 deg F, and extend onto roofing membrane.<br />

E. Roof Drains: Set 30-inch by 30-inch metal flashing for one drain, or 30-inch by 60inch<br />

metal flashing for two drains in bed of asphalt roofing cement on completed<br />

roofing membrane. Cover metal flashing with stripping and extend a minimum of 4<br />

inches beyond edge of metal flashing onto field of roofing membrane. Clamp roofing<br />

membrane, metal flashing, and stripping into roof-drain clamping ring.<br />

1. Install flashing-sheet stripping by same method as installing base flashing.<br />

3.08 FIELD QUALITY CONTROL<br />

A. Final Roof Inspection: Arrange for roofing system manufacturer’s technical<br />

personnel to inspect roofing installation on completion and submit report to Architect.<br />

1. Notify Architect or Owner 48 hours in advance of date and time of inspection.<br />

B. Repair or remove and replace components of roofing system where inspections<br />

indicate that they do not comply with specified requirements.<br />

C. Additional testing and inspecting, at Contractor’s expense, will be performed to<br />

determine compliance of replaced or additional work with specified requirements.’<br />

D. Inspection/Testing of Installation: Architect and Owner’s Inspectors may test<br />

installed work for compliance with requirements.<br />

1. Testing of Insulation Layer Adhesion or Embedment: When asphalt is<br />

viscose, by random sampling, insulation units may be “popped” to verify<br />

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adequacy of adhesion or embedment by visual observation, as judged by the<br />

Architect or Inspector.<br />

a. If sample unit is judged to exhibit less than 70 percent minimum<br />

adhesion or embedment of the materials surface area, adjacent<br />

insulation units will be removed by the same method until it can be<br />

demonstrated that minimum adhesion is consistently being<br />

achieved.<br />

b. De-lamination of insulation surface does not constitute failure of<br />

adhesion, but is rather a demonstration thereof.<br />

c. Adhesions and/or embedment are defined as the process of<br />

pressing a felt, aggregate, fabric, mat, or panel uniformly, and<br />

completely into hot bitumen or adhesive to ensure intimate contact<br />

between materials at all points within limits indicated.<br />

2. Testing by Sample Test Cuts: It is the Owner’s intent to avoid destructive<br />

testing of the completed roof membranes, but the right is reserved to conduct<br />

testing when conditions of installation give cause to question the integrity of<br />

the installation.<br />

a. If sampling reveals non-compliance with requirements, Contractor<br />

shall be responsible for payment of costs to make corrections and<br />

repair test sampling.<br />

b. If sampling reveals compliance with requirements, Owner will pay<br />

cost of test sampling at the rate of $100 per cut, including initial<br />

sampling and subsequent repairs by the Contractor.<br />

3.09 PROTECTING AND CLEANING<br />

A. Protect roofing system from damage and wear during remainder of construction<br />

period. When remaining construction will not affect or endanger roofing, inspect<br />

roofing for deterioration and damage, describing its nature and extent in a written<br />

report, with copies to Architect and Owner.<br />

B. Correct deficiencies in or remove roofing system that does not comply with<br />

requirements, repair substrates, and repair or reinstall roofing system to a condition<br />

free of damage and deterioration at time of Substantial Completion and according to<br />

warranty requirements.<br />

C. Clean overspray and spillage from adjacent construction using cleaning agents and<br />

procedures recommended by manufacturer of affected construction.<br />

3.10 ROOFING INSTALLER’S WARRANTY<br />

A. See following attachment.<br />

END OF SECTION<br />

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ALPINE SCHOOL DISTRICT<br />

ROOFING WARRANTY<br />

Whereas, ________________________________ a licensed roofing contractor, whose address is<br />

_____________________________________________________, herein referred to as the roofing<br />

contractor and/or the contractor, substantially completed installation of _____________ total square<br />

feet of roofing on the __________ day of ________________, __________; at<br />

_____________________________________________ in accordance with the contract<br />

documents prepared by _________________________.<br />

Said roofing contractor does hereby warrant to:<br />

ALPINE SCHOOL DISTRICT, 490 N State Street, Lindon, Utah 84042<br />

that from the date of substantial completion for a period of two (2) years that the roofing contractor<br />

guarantees said roofing work against leaks and faulty or defective materials and workmanship,<br />

subject to the terms and conditions of this warranty.<br />

Therefore the roofing contractor agrees to make, at their own expense, immediate<br />

temporary repairs as required to stop leaks and to correct defects in the roofing and associated<br />

work as is necessary to maintain said work in a watertight condition within twenty-four (24) hours of<br />

verbal or written notification from the owner. If the contractor does not make repairs within the<br />

stipulated time period, the contractor agrees to promptly reimburse the owner for the cost of<br />

procuring such repair services from other qualified sources. The contractor further agrees to make<br />

permanent roofing repairs satisfactory to the owner and roofing manufacturer to restore or replace<br />

the defective work to the quality standards of the original contract documents as soon as weather<br />

conditions will permit.<br />

Final responsibility for the cost of repairs shall be determined by inspection of the roofing by<br />

the contractor, owner, and the roofing materials manufacturer’s representative. Work that is<br />

determined to be defective based on improper workmanship and/or faulty materials and/or<br />

deviations from the contract documents, shall be paid for by the roofing contractor. Repair work<br />

required caused by latent structural defects, which are not part of this work, damage caused by the<br />

owner or building users, or damage due to acts of god shall be paid promptly by the owner upon<br />

completion of the required work. Repair work shall include any damage to the building interior<br />

finishes or building contents, unless specifically excluded from the roofing contractor’s responsibility<br />

by the owner. Repair work completed at the owner’s expense, following inspection and approval of<br />

such work by the contractor, manufacturer’s representative, and owner, shall be paid based upon<br />

receipt of contractor’s itemized invoice based on quantities and reasonable unit costs (local<br />

prevailing wage rates) for labor and materials, including not more than fifteen percent markup for<br />

overhead and profit.<br />

During the warranty period any alteration of the original roofing work (excluding emergency<br />

repairs) made by anyone other than the roofing contractor, shall nullify this warranty. If alterations<br />

to the original roofing work are made by the roofing contractor then the warranty shall remain in<br />

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effect unless the contractor notifies the owner in writing that alterations would reasonably cause a<br />

limitation or termination of the warranty.<br />

At the conclusion of the two (2) year warranty period, the contractor shall schedule a site<br />

visit to the project with the owner’s representative, the design architect/engineer and/or roofing<br />

consultant, and roofing materials manufacturer’s representative to inspect the roofing, base<br />

flashing, and associated work for damage and/or defects in materials and workmanship. At his own<br />

expense, the contractor shall promptly repair any damage and/or defects observed as directed by<br />

the design architect/engineer and/or roofing consultant and/or manufacturer’s representative, and<br />

as approved by the owner. Date and time of this inspection shall be made at a mutually convenient<br />

time to all parties.<br />

The roofing contractor shall be responsible to coordinate the requirements of this warranty with the<br />

provision of any and all other warranty(s), which may be separately furnished for this project.<br />

In witness whereof, _______________________________________________ a corporate officer<br />

of the roofing contractor being duly subscribed and sworn has caused this instrument to be signed<br />

and sealed this ____________ day of _____________________, ____________.<br />

Company: ____________________________________<br />

(Type name of Company)<br />

Title: ______________________________<br />

(Type)<br />

Signature: _____________________________<br />

Seal:<br />

(if a corporation)<br />

Notary Public:<br />

My Commission Expires:<br />

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SECTION 07542 - POLYVINYL-CHLORIDE (PVC) ROOFING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions<br />

and Division 01 <strong>Specification</strong> Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Mechanically fastened PVC membrane roofing system.<br />

2. Roof Insulation<br />

3. Walkway pads<br />

4. Roof expansion joint covers<br />

B. Related Sections:<br />

1. Division 6 Section "Rough Carpentry" for wood nailers, curbs, and blocking.<br />

2. Division 7 Section “ Manufactured Roof Panels” for metal roof.<br />

3. Division 7 Section “Built-Up Asphalt Roofing” for modifications to and repair of existing roof<br />

membrane.<br />

4. Division 7 Section "Flashing and Sheet Metal” for flashings and counter-flashings.<br />

5. Division 7 Section “Joint Sealants.”<br />

6. Division 15 for roof drains<br />

1.3 DEFINITIONS<br />

A. Roofing Terminology: See ASTM D 1079 and glossary in NRCA's "The NRCA Roofing and<br />

Waterproofing Manual" for definition of terms related to roofing work in this Section.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. General Performance: Installed membrane roofing and base flashings shall withstand specified<br />

uplift pressures, thermally induced movement, and exposure to weather without failure due to<br />

defective manufacture, fabrication, installation, or other defects in construction. Membrane roofing<br />

and base flashings shall remain watertight.<br />

B. Material Compatibility: Provide roofing materials that are compatible with one another under<br />

conditions of service and application required, as demonstrated by membrane roofing manufacturer<br />

based on testing and field experience.<br />

C. Roofing System Design: Provide membrane roofing system that is identical to systems that have<br />

been successfully tested by a qualified testing and inspecting agency to resist uplift pressure<br />

calculated according to ASCE/SEI 7.<br />

D. FM Approvals Listing: Provide membrane roofing, base flashings, and component materials that<br />

comply with requirements in FM Approvals 4450 and FM Approvals 4470 as part of a membrane<br />

roofing system. Identify materials with FM Approvals markings.<br />

1. Fire/Windstorm Classification: Class 1A-90.<br />

E. Energy Performance: Provide roofing system that is listed on the DOE's ENERGY STAR "Roof<br />

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Products Qualified Product List" for low-slope roof products.<br />

1.5 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: For roofing system. Include plans, elevations, sections, details, and attachments<br />

to other work.<br />

1. Base flashings and membrane terminations.<br />

C. Samples for Verification: For the following products:<br />

1. Sheet roofing, of color specified, including T-shaped side and end lap seam.<br />

2. Walkway pads.<br />

3. Two roof cover fasteners of each type, length, and finish.<br />

D. Qualification Data: For qualified Installer and manufacturer.<br />

E. Manufacturer Certificates: Signed by roofing manufacturer certifying that roofing system complies<br />

with requirements specified in "Performance Requirements" Article.<br />

1. Submit evidence of compliance with performance requirements.<br />

F. Product Test Reports: Based on evaluation of comprehensive tests performed by manufacturer and<br />

witnessed by a qualified testing agency, for components of membrane roofing system.<br />

G. Research/Evaluation Reports: For components of membrane roofing system, from the ICC-ES.<br />

H. Maintenance Data: For roofing system to include in maintenance manuals.<br />

I. Warranties: Sample of special warranties.<br />

1.6 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A qualified manufacturer that is UL listed for membrane roofing system<br />

identical to that used for this Project.<br />

B. Installer Qualifications: A qualified firm that is approved, authorized, or licensed by membrane<br />

roofing system manufacturer to install manufacturer's product and that is eligible to receive<br />

manufacturer's special warranty.<br />

C. Source Limitations: Obtain components including fasteners for membrane roofing system from<br />

same manufacturer as membrane roofing or approved by membrane roofing manufacturer.<br />

D. Exterior Fire-Test Exposure: ASTM E 108, Class A; for application and roof slopes indicated, as<br />

determined by testing identical membrane roofing materials by a qualified testing agency. Materials<br />

shall be identified with appropriate markings of applicable testing agency.<br />

E. Pre-installation Roofing Conference: Conduct conference at Project site.<br />

1. Meet with Owner, Architect, Owner's insurer if applicable, testing and inspecting agency<br />

representative, roofing Installer, roofing system manufacturer's representative, deck Installer,<br />

and installers whose work interfaces with or affects roofing, including installers of roof<br />

accessories and roof-mounted equipment.<br />

2. Review methods and procedures related to roofing installation, including manufacturer's<br />

written instructions.<br />

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3. Review and finalize construction schedule and verify availability of materials, Installer's<br />

personnel, equipment, and facilities needed to make progress and avoid delays.<br />

4. Examine deck substrate conditions and finishes for compliance with requirements, including<br />

flatness and fastening.<br />

5. Review structural loading limitations of roof deck during and after roofing.<br />

6. Review base flashings, special roofing details, roof drainage, roof penetrations, equipment<br />

curbs, and condition of other construction that will affect roofing system.<br />

7. Review governing regulations and requirements for insurance and certificates if applicable.<br />

8. Review temporary protection requirements for roofing system during and after installation.<br />

9. Review roof observation and repair procedures after roofing installation.<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver roofing materials to Project site in original containers with seals unbroken and labeled with<br />

manufacturer's name, product brand name and type, date of manufacture, approval or listing<br />

agency markings, and directions for storing and mixing with other components.<br />

B. Store liquid materials in their original undamaged containers in a clean, dry, protected location and<br />

within the temperature range required by roofing system manufacturer. Protect stored liquid<br />

material from direct sunlight.<br />

1. Discard and legally dispose of liquid material that cannot be applied within its stated shelf life.<br />

C. Handle and store roofing materials and place equipment in a manner to avoid permanent deflection<br />

of deck.<br />

1.8 PROJECT CONDITIONS<br />

A. Weather Limitations: Proceed with installation only when existing and forecasted weather<br />

conditions permit roofing system to be installed according to manufacturer's written instructions and<br />

warranty requirements.<br />

1.9 WARRANTY<br />

A. Special Warranty: Manufacturer's standard or customized form, without monetary limitation, in<br />

which manufacturer agrees to repair or replace components of membrane roofing system that fail in<br />

materials or workmanship within specified warranty period.<br />

1. No exclusions for ponding water.<br />

2. Special warranty includes membrane roofing, base flashings, fasteners, substrate board,<br />

roofing accessories, and other components of membrane roofing system.<br />

3. Warranty Period: 20 years from date of Substantial Completion.<br />

B. Special Project Warranty: Submit roofing Installer's warranty, on warranty form approved by Owner,<br />

signed by Installer, covering the Work of this Section, including all components of membrane roofing<br />

system such as membrane roofing, base flashing, fasteners, substrate boards, and walkway<br />

products, for the following warranty period:<br />

1. Warranty Period: Five years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 PVC MEMBRANE ROOFING<br />

A. PVC Sheet: ASTM D 4434, Type III, liquid coated, acrylic coated, fabric reinforced. Membrane<br />

must be manufactured by the company supplying the warranty (no private labeling) with a minimum<br />

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25 year successful track record.<br />

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering<br />

products that may be incorporated into the work include the following:<br />

a. FiberTite, a Seaman Corporation.<br />

b. Sarnafil Inc.<br />

2. Thickness: 60 mils, nominal, with minimum 20 mils above reinforcing.<br />

3. Exposed Face Color: White.<br />

B. Alternate: 80 mils, nominal, with minimum 20 mils above reinforcing and a 30 year warranty.<br />

2.2 AUXILIARY MEMBRANE ROOFING MATERIALS<br />

A. General: Auxiliary membrane roofing materials recommended by roofing system manufacturer for<br />

intended use, and compatible with membrane roofing.<br />

1. Liquid-type auxiliary materials shall comply with VOC limits of authorities having jurisdiction.<br />

B. Sheet Flashing: Manufacturer's standard sheet flashing of same material, type, reinforcement,<br />

thickness, and color as PVC sheet membrane.<br />

C. Bonding Adhesive: Manufacturer's standard.<br />

D. Metal Termination Bars: Manufacturer's standard, predrilled stainless-steel or aluminum bars,<br />

approximately 1 by 1/8 inch thick; with anchors.<br />

E. Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with corrosionresistance<br />

provisions in FM Approvals 4470, designed for fastening membrane to substrate, and<br />

acceptable to membrane roofing system manufacturer.<br />

F. Coated Flashings: Manufacturer’s standard PVC coated metal flashings in thickness as<br />

recommended by manufacturer for indicated use and complying with performance requirements, but<br />

with metal thickness not less than 0.028 inches.<br />

G. Miscellaneous Accessories: Provide pourable sealers, preformed cone and vent sheet flashings,<br />

preformed inside and outside corner sheet flashings, T-joint covers, lap sealants, termination<br />

reglets, and other accessories.<br />

2.3 INSULATION MATERIALS<br />

A. Substrate Board: Rigid polyisocyanurate with black mat facers 4’ x 8’ installed in two layers to meet<br />

desired r-value.<br />

1. R-Value: 30.<br />

B. Molded-Polystyrene Board Insulation: Where tapered insulation, crickets, saddles, tapered edge<br />

strips, or other insulation shapes are indicated provide rigid, cellular polystyrene thermal insulation<br />

formed by expansion of polystyrene-resin beads or granules in a closed mold to comply with ASTM<br />

C 578 for type and with other requirements indicated below:<br />

1. Type II, 1.35-lb/cu. ft. (22-kg/cu. m) minimum density<br />

2. Where molded-polystyrene tapered insulation, crickets, saddles, tapered edge strips, or other<br />

insulation shapes are indicated, the molded-polystyrene board shall be placed between the<br />

layers of polyisocyanurate insulation.<br />

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C. Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with corrosionresistance<br />

provisions in FM Approvals 4470, designed for fastening substrate board to roof deck.<br />

2.4 WALKWAYS<br />

A. Flexible Walkways: Factory-formed, nonporous, heavy-duty, slip-resisting, surface-textured<br />

walkway pads, approximately 3/16 inch thick, and acceptable to membrane roofing system<br />

manufacturer.<br />

1. Size: 3’-0” wide by lengths indicated or as graphically shown on the roof plans.<br />

2. Provide around roof access hatch, at high roof drip edge and around mechanical equipment<br />

as indicated on the drawings.<br />

2.5 EXPANSION JOINT COVERS<br />

A. Manufacturer’s standard prefabricated expansion joint cover made from roofing membrane,<br />

neoprene foam and galvanized metal nailing flanges.<br />

B. Provide expansion joint covers compatible with transition from existing built-up asphalt roofing<br />

membrane where the addition connects to the existing building.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, areas, and conditions, with Installer present, for compliance with the following<br />

requirements and other conditions affecting performance of roofing system:<br />

1. Verify that roof openings and penetrations are in place and curbs are set and braced.<br />

2. Verify that wood blocking, curbs, and nailers are securely anchored to roof deck at<br />

penetrations and terminations.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Clean substrate of dust, debris, moisture, and other substances detrimental to roofing installation<br />

according to roofing system manufacturer's written instructions. Remove sharp projections.<br />

B. Prevent materials from spilling or migrating onto surfaces of other construction.<br />

C. <strong>Complete</strong> terminations and base flashings and provide temporary seals to prevent water from<br />

entering completed sections of roofing system at the end of the workday or when rain is forecast.<br />

Remove and discard temporary seals before beginning work on adjoining roofing.<br />

D. Do not begin installation in inclement weather and only install as much insulation in a day as can be<br />

covered with the roof membrane.<br />

3.3 INSULATION (SUBSTRATE) BOARDS<br />

A. Install substrate board with long joints in continuous straight lines, perpendicular to roof slopes with<br />

end joints staggered between rows. Tightly butt substrate boards together.<br />

B. Install second layer with end and side joints offset one-foot minimum from joints in first layer.<br />

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3.4 MECHANICALLY FASTENED MEMBRANE ROOFING INSTALLATION<br />

A. Mechanically fasten membrane roofing over area to receive roofing and install according to roofing<br />

system manufacturer's written instructions.<br />

1. Install sheet according to ASTM D 5082.<br />

B. Start installation of membrane roofing in presence of roofing system manufacturer's technical<br />

personnel.<br />

C. Accurately align membrane roofing and maintain uniform side and end laps of minimum dimensions<br />

required by manufacturer. Stagger end laps.<br />

D. Mechanically fasten or adhere membrane roofing securely at terminations, penetrations, and<br />

perimeter of roofing.<br />

E. Apply membrane roofing with side laps shingled with slope of roof deck where possible.<br />

F. Seams: Clean seam areas, overlap membrane roofing, and hot-air weld side and end laps of<br />

membrane roofing and sheet flashings according to manufacturer's written instructions to ensure a<br />

watertight seam installation.<br />

1. Test lap edges with probe to verify seam weld continuity. Apply lap sealant to seal cut edges<br />

of sheet membrane.<br />

2. Verify field strength of seams a minimum of twice daily and repair seam sample areas.<br />

3. Repair tears, voids, and lapped seams in roofing that does not comply with requirements.<br />

3.5 BASE FLASHING INSTALLATION<br />

A. Install sheet flashings and preformed flashing accessories and adhere to substrates according to<br />

membrane roofing system manufacturer's written instructions.<br />

B. Apply bonding adhesive to substrate and underside of sheet flashing at required rate and allow to<br />

partially dry. Do not apply to seam area of flashing.<br />

C. Flash penetrations and field-formed inside and outside corners with cured or uncured sheet<br />

flashing.<br />

D. Clean seam areas, overlap, and firmly roll sheet flashings into the adhesive. Hot-air weld side and<br />

end laps to ensure a watertight seam installation.<br />

E. Terminate and seal top of sheet flashings.<br />

3.6 WALKWAY INSTALLATION<br />

A. Flexible Walkways: Install walkway products in locations indicated. Heat weld to substrate or<br />

adhere walkway products to substrate with compatible adhesive according to roofing system<br />

manufacturer's written instructions.<br />

1. Install walkways around all sides of mechanical rooftop equipment, at roof access hatches<br />

and under eaves of high roof along drip line.<br />

3.7 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections.<br />

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B. Final Roof Inspection: Arrange for roofing system manufacturer's technical personnel to inspect<br />

roofing installation on completion.<br />

C. Repair or remove and replace components of membrane roofing system where inspections indicate<br />

that they do not comply with specified requirements.<br />

D. Additional inspections, at Contractor's expense, will be performed to determine compliance of<br />

replaced or additional work with specified requirements.<br />

3.8 PROTECTING AND CLEANING<br />

A. Protect membrane roofing system from damage and wear during remainder of construction period.<br />

When remaining construction will not affect or endanger roofing, inspect roofing for deterioration<br />

and damage, describing its nature and extent in a written report, with copies to Architect and Owner.<br />

B. Correct deficiencies in or remove membrane roofing system that does not comply with<br />

requirements; repair substrates; and repair or reinstall membrane roofing system to a condition free<br />

of damage and deterioration at time of Substantial Completion and according to warranty<br />

requirements.<br />

C. Clean overspray and spillage from adjacent construction using cleaning agents and procedures<br />

recommended by manufacturer of affected construction.<br />

END OF SECTION<br />

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SECTION 07600 - FLASHING AND SHEET METAL<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes flashing and sheet metal work shown on the drawings and specified herein.<br />

B. Related Sections:<br />

1. Division 7 Section “Manufactured Roof Panels.”<br />

2. Division 7 Section “Composite Panels.”<br />

3. Division 7 Section “Built-Up Asphalt Roofing.”<br />

4. Division 7 Section “Polyvinyl-Chloride (PVC) Roofing.”<br />

5. Division 7 Section “Joint Sealants.”<br />

1.02 SUBMITTALS<br />

A. Refer to Division 1 Section “Submittals.”<br />

1.03 QUALITY ASSURANCE<br />

A. Verify all dimensions by taking field measurements; proper fit and attachment is required.<br />

B. Coordinate and cooperate with other trades whose work relates to sheet metal in any way.<br />

1.04 DELIVERY AND STORAGE<br />

A. Deliver and store materials in dry, protected areas. Keep free of corrosion or other damage.<br />

Replace damaged materials at no additional cost to the Owner.<br />

1.05 WARRANTY<br />

A. Furnish a written warranty, countersigned by the General Contractor that all sheet metal work<br />

is guaranteed to be watertight and free of defects for a period of 2 years from the date of<br />

substantial completion.<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

A. Mild Steel: ASTM A-283.<br />

B. Galvanized Sheet Steel: conforming to ASTM A-525 or ASTM A-446, as required. Where<br />

sheet metal gages are not noted, use 24 gage. Use 20 gage, minimum, for clips or strips.<br />

Exposed pieces to be black.<br />

1. Coping: 22 gage<br />

C. Fasteners: Nails, bolts, and nuts shall be hot-dip galvanized for galvanized steel, aluminum,<br />

copper or bronze for copper.<br />

D. Anchors: For fastening items to concrete or masonry, shall be galvanized machine screws or<br />

bolts, and "Rawl" plug inserts or Phillips "Red Head" concrete anchors, of the size and type<br />

noted or required.<br />

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2.02 FINISH<br />

E. Solder: Grade A, ASTM B-32, composed of 50% pig lead and 50% block tin, warranted pure.<br />

No re-melted or reworked solder shall be used.<br />

F. Flux: Muriatic acid killed with zinc, or an approved brand of soldering flux, for galvanized<br />

steel; rosin for copper. Flux shall be thoroughly washed off after soldering is completed.<br />

G. Cement: Bituminous plastic, FS-SS-C-153.<br />

H. Building paper: Waterproof, FS-UU-P-147.<br />

I. Sealant: Morrison and Company CL-50 polyisobutylene. Include primer as required.<br />

J. Butyl sealer: Where impractical to use solder at joints, corners, and transitions, seal with DAP<br />

"Butyl Gutter and Lap Sealer" or "Cushion Lock CL-50 Butyl Sealer" - Black color.<br />

K. Asphalt primers: FS-SS-A-701.<br />

L. Coating Asphalt: Brushing consistency, FS-SS-R-451.<br />

M. Reglets: Fry Reglet Corporation springloc flashing system, Type SM surface mounted with<br />

Mono, one part acrylic sealant, Type CO concrete, and Type MA masonry.<br />

N. Primer on ferrous metal: FS TT-P-645.<br />

A. Finish shall be full strength Kynar 500 Fluoropolymer coating, applied by the manufacturer on<br />

a continuous coil coating line, with a top side dry film thickness of 0.70 to 0.90 mil over 0.25<br />

to 0.35 mil prime coat, to provide a total dry film thickness of 0.95 to 1.25 mil. Bottom side<br />

shall be coated with primer with a dry film thickness of 0.25 mil. Finish shall conform to all<br />

tests for adhesion, flexibility, and longevity as specified by the Kynar 500 finish supplier.<br />

1. Color: As selected by Architect from manufacturer’s standard or custom colors.<br />

2.03 FABRICATION<br />

A. Fabricate sheet metal flashing to shapes and sizes detailed, allowing sufficient materials for<br />

up-standing leg. Make surfaces free of waves and buckles with lines, arises, and angles<br />

sharp and true.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine all subsurfaces and report, in writing, to the Architect any conditions detrimental to<br />

the work. Failure to observe this injunction constitutes a waiver to any subsequent claims.<br />

Commencement of work will be construed as acceptance of all subsurfaces.<br />

3.02 INSTALLATION<br />

A. Conform to quality, procedures and methods recommended by National Association of Sheet<br />

Metal Contractors. Accurately form, fit snugly, fold exposed edges under at least !" and have<br />

no sharp corners left exposed. Properly shield against galvanic action with asphalt base paint<br />

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or equivalent. Securely fasten and make absolutely watertight. Provide for adequate<br />

expansion and contraction.<br />

B. Extend flashing 4" beyond jambs of openings. Provide expansion control at all junctions and<br />

straight runs at intervals not exceeding 30 ft.<br />

C. Attach flashing to smooth, sound, dry and clean surfaces, free of defects which might effect<br />

application. Clean surfaces before soldering. Perform soldering slowly with well heated tool to<br />

thoroughly heat the sheet and completely sweat the solder through full width of seam. All lock<br />

seam work shall be flat and true to line and sweated full of solder. Thoroughly wash all acid<br />

flux work after soldering.<br />

D. Wherever possible, secure metal to cleats without nailing. Space nails not more than 8" on<br />

center where exposed to weather use lead washers.<br />

E. Coping: Provide folded standing seam joints. Lap seems are not allowed.<br />

F. Cap flashing joints shall be !" wide. Cover joint with 6" wide joint cover, same shape as cap<br />

flashing, and anchor one side.<br />

G. Install all reglets and expansion joint covers not built into masonry in accordance with<br />

manufacturer's instructions.<br />

3.03 CLEANUP<br />

A. Refer to Section 01700.<br />

END OF SECTION<br />

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SECTION 07720 - ROOF ACCESSORIES<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes roof accessories shown on the drawings and specified herein.<br />

B. Related Sections:<br />

1. Division 7 Section “Polyvinyl-Chloride (PVC) Roofing.”<br />

1.02 SUBMITTALS<br />

A. Refer to Section 01300.<br />

B. Submit shop drawings showing rough opening dimensions, typical curb details and anchorage<br />

methods.<br />

1.03 QUALITY ASSURANCE<br />

A. Coordinate and schedule work with trades whose work is affected by the work of this section.<br />

1.04 DELIVERY AND STORAGE<br />

A. Deliver materials to job site in manufacturer's original, unopened packaging. Store units in an<br />

upright position and protect from damaging elements. Replace damaged materials at no<br />

additional cost to the Owner.<br />

PART 2 - PRODUCTS<br />

2.01 ROOF HATCH<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to, the following<br />

1. Dur-red<br />

2. J.L. Industries<br />

3. Bilco<br />

4. Precision Ladders<br />

B. Provide Bilco 3'-0" x 3'-0' Type "E" galvanized steel insulated hatch, or equal product by other<br />

manufacturers. Provide complete operating hardware and locking devices.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine subsurfaces to receive work and report, in writing, to the Architect any detrimental<br />

conditions. Failure to observe this injunction constitutes a waiver to any subsequent claims to<br />

the contrary. Commencement of work will be construed as acceptance of all subsurfaces.<br />

3.02 PREPARATION<br />

A. Install accessories in prepared openings.<br />

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3.03 ERECTION<br />

A. Erect in strict accordance with reviewed shop drawings, supplied by manufacturer and<br />

instructions.<br />

B. After other trades have completed work on adjacent material, carefully inspect the installation<br />

and make adjustments necessary to ensure proper installation and weather tight conditions.<br />

3.04 CLEANUP<br />

A. Refer to Section 01700.<br />

END OF SECTION<br />

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SECTION 07900 - JOINT SEALANTS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary conditions<br />

and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This section includes joint sealants for the following locations:<br />

1. Exterior Vertical Building Joints: Joints and cracks around window, aluminum<br />

entrances, door frames, columns, louvers, wall penetrations, connections, both sides<br />

and other joints necessary to seal off building from outside air and moisture. Perimeter<br />

edges of exterior insulation and finish system.<br />

2. Exterior Horizontal Surfaces.<br />

a. Sidewalk/pavement joints.<br />

b. Other joints as indicated.<br />

3. Interior Vertical and Horizontal Building Joints:<br />

a. Joints and cracks around wall, ceiling, and floor penetrations.<br />

b. Both sides of exterior and interior hollow metal door frames.<br />

c. Inside corners of gypsum board, fiber-reinforced wall sheathing and masonry.<br />

d. Perimeter joints of toilet fixtures.<br />

e. All transitions between differing building materials.<br />

f. Other joints as indicated.<br />

B. Related Sections: The following Sections contain requirements that relate to this Section:<br />

1. Division 7 Section “Exterior Insulation and Finish Systems” for sealing system joints.<br />

2. Division 7 Section “Flashing and Sheet Metal” for sealing joints related to flashing and<br />

sheet metal for roofing.<br />

3. Division 7 Section “Firestopping” for through-penetration firestopping systems.<br />

4. Division 7 Section “Built-Up Asphalt Roofing.”<br />

5. Division 7 Section “Polyvinyl-Chloride (PVC) Roofing.”<br />

6. Division 8 Section “Hollow Metal Doors and Frames.”<br />

7. Division 8 Section “Aluminum Entrances and Storefronts.”<br />

8. Division 8 Section “Glass and Glazing” for sealants used in glazing.<br />

9. Division 8 Section “Insulated Translucent Sandwich Panel Wall/Roof System.”<br />

10. Division 9 Section “Gypsum Board Assemblies” for sealing concealed perimeter joints<br />

of gypsum board partitions to reduce sound transmission.<br />

1.03 SYSTEM PERFORMANCE REQUIREMENTS<br />

A. Provide joint sealants for interior applications that have been produced and installed to<br />

establish and maintain airtight continuous seals that are water resistant and cause no staining<br />

or deterioration of joint substrates.<br />

1.04 SUBMITTALS<br />

A. General: Submit the following in accordance with Conditions of Contract and Division 1<br />

<strong>Specification</strong> Sections.<br />

B. Product data from manufacturers for each joint sealant product required.<br />

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1. Certification by joint sealant manufacturer that sealants plus the primers and cleaners<br />

required for sealant installation comply with local regulations controlling use of volatile<br />

organic compounds.<br />

C. Samples for initial selection purposes in form of manufacturer’s standard bead samples,<br />

consisting of strips of actual products showing full range of colors available, for each product<br />

exposed to view.<br />

D. Samples for verification purposes of each type and color of joint sealant required. Install joint<br />

sealant samples in ! inch wide joints formed between two 6-inch long strips of material<br />

matching the appearance of exposed surfaces adjacent to joint sealants.<br />

E. Certificates from manufacturers of joint sealants attesting that their products comply with<br />

specification requirements and are suitable for the use indicated.<br />

F. Product test reports for each type of joint sealants indicated, evidencing compliance with<br />

requirements specified.<br />

1.05 QUALITY ASSURANCE<br />

A. Installer Qualifications: Engage an experienced Installer who has completed joint sealant<br />

applications similar in material, design, and extent to that indicated for Project that have<br />

resulted in construction with a record of successful in-service performance, total of 3 years or<br />

more.<br />

B. Single Source Responsibility for Joint Sealant Materials: Obtain joint sealant materials from a<br />

single manufacturer for each different product required.<br />

C. Preconstruction Compatibility and Adhesion Testing: Submit to joint sealant manufacturers,<br />

samples of materials that will contact or affect joint sealants for compatibility and adhesion<br />

testing as indicated below:<br />

1. Use test methods standard with manufacturer to determine if priming and other specific<br />

joint preparation techniques are required to obtain rapid, optimum adhesion of joint<br />

sealants to joint substrates.<br />

a. Perform tests under normal environmental conditions that will exist during<br />

actual installation..<br />

2. Testing will not be required when joint sealant manufacturer is able to submit joint<br />

preparation data required above that are acceptable to Architect and are based on<br />

previous testing of current sealant products for adhesion to, and compatibility with, joint<br />

substrates and other materials matching those submitted.<br />

D. Preconstruction Field Testing: Prior to installation of joint sealants, field-test their adhesion to<br />

joint substrates as follows:<br />

1. Locate test joints where indicated or, if not indicated, as directed by Architect.<br />

2. Testing will not be required when joint sealant manufacturer is able to submit joint<br />

preparation data required above that are acceptable to Architect and are based on<br />

previous testing of current sealant products for adhesion to, and compatibility with, joint<br />

substrates and other materials matching those submitted.<br />

3. Notify Architect one week in advance of the dates and times when mock-ups will be<br />

erected.<br />

E. Pre-Installation Conference: Conduct conference at Project site to comply with requirements of<br />

the Division 1 Section covering this activity.<br />

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1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver materials to Project site in original unopened containers or bundles with labels<br />

indicating manufacturer, product name and designation, color, expiration period for use, pot<br />

life, curing time, and mixing instructions for multi-component materials.<br />

B. Store and handle materials in compliance with manufacturer’s recommendations to prevent<br />

their deterioration or damage due to moisture, high or low temperatures, contaminants, or other<br />

causes.<br />

1.07 PROJECT CONDITIONS<br />

A. Environmental Conditions: Do not proceed with installation of joint sealants under the following<br />

conditions:<br />

1. When ambient and substrate temperature conditions are outside the limits permitted by<br />

joint sealant manufacturer.<br />

B. Joint Width Conditions: Do not proceed with installation of joint sealants where joint widths are<br />

less than allowed by joint sealant manufacturer for application indicated.<br />

C. Joint Substrate Conditions: Do not proceed with installation of joint sealants until contaminants<br />

capable of interfering with their adhesion are removed from joint substrates.<br />

PART 2 – PRODUCTS<br />

2.01 MATERIALS, GENERAL<br />

A. Compatibility: Provide joint sealants, joint fillers, and other related materials that are<br />

compatible with one another and with joint substrates under conditions of service and<br />

application, as demonstrated by sealant manufacturer based on testing and field experience.<br />

B. Colors: Provide color of exposed joint sealants to comply with the following:<br />

1. Provide selections made by Architect from manufacturer’s full range of standard colors<br />

for products of type indicated.<br />

2.02 ELASTOMERIC JOINT SEALANTS<br />

A. Elastomeric Sealant Standard: Provide manufacturer’s standard chemically curing elastomeric<br />

sealants that comply with ASTM C 920 and other requirements indicated on each Elastomeric<br />

Joint Sealant Data Sheet at end of this Section, including those requirements referencing<br />

ASTM C 920 classifications for Type, Grade, Class, and Uses.<br />

B Products: Subject to compliance with requirements, provide one of the products specified in<br />

each Elastomeric Joint Sealant Data Sheet.<br />

1. Vertical<br />

a. Sika 2C N/S: Sika Corp.<br />

b. Vulkem A22: Mameco, Inc.<br />

c. N.P. II: Sonneborn.<br />

2.03 JOINT SEALANTS<br />

A. Products: Subject to compliance with requirements, provide one of the products specified in<br />

each Elastomeric Joint Sealant Data Sheet.<br />

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1. Traffic<br />

a. Sika 2C S/L: Sika Corp.<br />

b. Vulkem 245: Mameco, Inc.<br />

c. N.R. 200: Pecora.<br />

B. Acrylic Sealant: Manufacturer’s standard one-part, nonsag, solvent-release-curing acrylic<br />

terpolymer sealant complying with AAMA 808.3 or FS TT-S-00230 or both, with capability<br />

when tested for adhesion and cohesion under maximum cyclic movement per ASTM C 719, to<br />

withstand the following percentage change in joint width existing at time of application and<br />

remain adhered to joint substrates indicated for Project without failing cohesively:<br />

1. 7-1/2 percent movement in both extension and compression for a total of 15 percent.<br />

2. 12-1/2 percent movement in both extension and compression for a total of 25 percent.<br />

C. Butyl Sealant: Manufacturer’s standard one-part, nonsag, solvent-release-curing, polymerized<br />

butyl sealant complying with ASTM C 1085 and formulated with minimum of 75 percent solids<br />

to be nonstaining, paintable, and have a tack-free time of 24 hours or less.<br />

D. Pigmented Narrow Joint Sealant: Manufacturer’s standard, solvent-release-curing, pigmented<br />

synthetic rubber sealant complying with AAMA 803.3 and formulated for sealing joints 3/16<br />

inch or smaller in width.<br />

2.04 LATEX JOINT SEALANTS<br />

A. General: Provide manufacturer’s standard one-part, nonsag, mildew-resistant, paintable latex<br />

sealant of formulation indicated that is recommended for exposed applications on interior and<br />

protected exterior locations and that accommodates indicated percentage change in joint width<br />

existing at time of installation without failing either adhesively or cohesively.<br />

B. Acrylic-Emulsion Sealant: Provide product complying with ASTM C 834 that accommodates<br />

joint movement of not more than 5 percent in both extension and compression for a total of 10<br />

percent.<br />

C. Silicone Emulsion Sealant: Provide product complying with ASTM C 834 and, except for<br />

weight loss measured per ASTM C 792, with ASTM C 920 that accommodates joint movement<br />

of not more than 25 percent in both extension and compression for a total of 50 percent.<br />

D. Products: Subject to compliance with requirements, provide one of the following:<br />

1. Acrylic-Emulsion Sealant:<br />

a. “AC-20”, Pecora Corp.<br />

b. “Sonolac”, Sonneborn Building Products Div., ChemRex, Inc.<br />

c. “Tremco Acrylic Latex 834”, Tremco, Inc.<br />

2. Silicone-Emulsion Sealant:<br />

a. “Trade Mate Paintable Glazing Sealant”, Dow Corning Corp.<br />

2.05 ACOUSTICAL JOINT SEALANTS<br />

A. Acoustical Sealant: Manufacturer’s standard nonsag, paintable, nonstaining latex sealant<br />

complying with ASTM C 834 and the following requirements:<br />

1. Product has flame spread and smoke developed ratings of less than 25 per ASTM E<br />

84.<br />

B. Acoustical Sealant for Concealed Joints: Manufacturer’s standard, nondrying, nonhardening,<br />

nonskinning, nonstaining, gunnable, synthetic rubber sealant recommended for sealing interior<br />

concealed joints to reduce transmission of airborne sound.<br />

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C. Products: Subject to compliance with requirements, provide one of the following:<br />

1. Acoustical Sealant:<br />

a. “SHEETROCK Acoustical Sealant”, United States Gypsum Co.<br />

b. “AC-20 FTR Acoustical and Insulation Sealant”, Pecora Corp.<br />

2. Acoustical Sealant for Concealed Joints:<br />

a. “BA-98”, Pecora Corp.<br />

b. “Tremco Acoustical Sealant”, Tremco, Inc.<br />

2.06 JOINT SEALANT BACKING<br />

A. General: Provide sealant backings of material and type that are nonstaining; are compatible<br />

with joint substrates, sealants, primers and other joint fillers; and are approved for applications<br />

indicated by sealant manufacturer based on field experience and laboratory testing.<br />

B. Plastic Foam Joint Fillers: Preformed, compressible, resilient, nonstaining, nonwaxing,<br />

nonextruding strips of flexible plastic foam of material indicated below and of size, shape, and<br />

density to control sealant depth and otherwise contribute to producing optimum sealant<br />

performance:<br />

1. Open-cell polyurethane foam.<br />

2. Closed-cell polyethylene foam, nonabsorbent to liquid water and gas, nonoutgassing in<br />

unruptured state.<br />

3. Any material indicated above.<br />

C. Bond-Breaker Tape: Polyethylene tape or other plastic tape as recommended by sealant<br />

manufacturer for preventing sealant from adhering to rigid, inflexible joint filler materials or joint<br />

surfaces at back of joint where such adhesion would result in sealant failure. Provide selfadhesive<br />

tape where applicable.<br />

2.07 MISCELLANEOUS MATERIALS<br />

A. Primer: Material recommended by joint sealant manufacturer where required for adhesion of<br />

sealant to joint substrates indicated, as determined from preconstruction joint sealant-substrate<br />

tests and field tests.<br />

B. Cleaners for Nonporous Surfaces: Chemical cleaners acceptable to manufacturers of sealants<br />

and sealant backing materials, free of oily residues or other substances capable of staining or<br />

harming in any way joint substrates and adjacent nonporous surfaces, and formulated to<br />

promote optimum adhesion of sealants with joint substrates.<br />

PART 3 – EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine joints indicated to receive joint sealants, with Installer present, for compliance with<br />

requirements for joint configuration, installation tolerances, ad other conditions affecting joint<br />

sealant performance. Do not proceed with installation of joint sealants until unsatisfactory<br />

conditions have been corrected.<br />

3.02 PREPARATION<br />

A. Surface Cleaning of Joints: Clean out joints immediately before installing joint sealants to<br />

comply with recommendations of joint sealant manufacturer and the following requirements:<br />

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1. Remove all foreign material from joint substrates that could interfere with adhesion of<br />

joint sealant, including dust, paints (except for permanent, protective coatings tested<br />

and approved for sealant adhesion and compatibility by sealant manufacturer), old joint<br />

sealants, oil, grease, waterproofing, water repellents, water, surface dirt, and frost.<br />

2. Clean concrete, masonry, unglazed surfaces of ceramic tile, and similar porous joint<br />

substrate surfaces by brushing, grinding, blast cleaning, mechanical abrading, or a<br />

combination of these methods to produce a clean, sound substrate capable of<br />

developing optimum bond with joint sealants. Remove loose particles remaining from<br />

above cleaning operations by vacuuming or blowing out joints with oil-free compressed<br />

air.<br />

3. Remove laitance and form release agents from concrete.<br />

4. Clean metal, glass, porcelain enamel, glazed surfaces of ceramic tile, and other<br />

nonporous surfaces with chemical cleaners or other means that do not stain, harm<br />

substrates, or leave residues capable of interfering with adhesion of joint sealants.<br />

B. Joint Priming: Prime joint substrates where indicated or where recommended by joint sealant<br />

manufacturer based on preconstruction joint sealant-substrate tests or prior experience. Apply<br />

primer to comply with joint sealant manufacturer’s recommendations. Confine primers to areas<br />

of joint sealant bond; do not allow spillage or migration onto adjoining surfaces.<br />

3.03 INSTALLATION OF JOINT SEALANTS<br />

A. General: Comply with joint sealant manufacturer’s printed installation instructions applicable to<br />

products and applications indicated, except where more stringent requirements apply.<br />

B. Sealant Installation Standard: Comply with recommendations of ASTM C 1193 for use of joint<br />

sealants as applicable to materials, applications, and conditions indicated.<br />

C. Acoustical Sealant Application Standard: Comply with recommendations of ASTM C 919 for<br />

use of joint sealants in acoustical applications as applicable to materials, applications, and<br />

conditions indicated.<br />

D. Installation of Sealant Backings: Install sealant backings to comply with the following<br />

requirements:<br />

1. Install joint fillers of type indicated to provide support of sealants during application and<br />

at position required to produce the cross-sectional shapes and depths of installed<br />

sealants relative to joint widths that allow optimum sealant movement capability.<br />

a. Do not leave gaps between ends of joint fillers.<br />

b. Do not stretch, twist, puncture, or tear joint fillers.<br />

c. Remove absorbent joint fillers that have become wet prior to sealant<br />

application and replace with dry material.<br />

2. Install bond breaker tape between sealants where backer rods are not used between<br />

sealants and joint fillers or back of joints.<br />

E. Installation of Sealants: Install sealants by proven techniques that result in sealants directly<br />

contacting and fully wetting joint substrates, completely filling recesses provided for each joint<br />

configuration, and providing uniform, corss-sectional shapes and depths relative to joint widths<br />

that allow optimum sealant movement capability. Install sealants at the same time sealant<br />

backings are installed.<br />

F. Tooling of Nonsag Sealants: Immediately after sealant application and prior to time skinning or<br />

curing begins, tool sealants to form smooth, uniform beads of configuration indicated, to<br />

eliminate air pockets, and to ensure contact and adhesion of sealant with sides of joint.<br />

Remove excess sealants from surfaces adjacent to joint. Do not use tooling agents that<br />

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3.04 CLEANING<br />

discolor sealants or adjacent surfaces or are not approved by sealant manufacturer.<br />

1. Provide concave joint configuration per Figure 5A in ASTM C 1193, unless otherwise<br />

indicated.<br />

A. Clean off excess sealants or sealant smears adjacent to joints as work progresses by methods<br />

and with cleaning materials approved by manufacturers of joint sealants and of products in<br />

which joints occur.<br />

3.05 PROTECTION<br />

A. Protect joint sealants during and after curing period from contact with contaminating<br />

substances or from damage resulting from construction operations or other causes so that they<br />

are without deterioration or damage at time of Substantial Completion. If, despite such<br />

protection, damage or deterioration occurs, cut out and remove damaged or deteriorated joint<br />

sealants immediately so that and installations with repaired areas are indistinguishable from<br />

original work.<br />

END OF SECTION<br />

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DIVISION 8 – DOORS AND WINDOWS<br />

Section 08100 – Hollow Metal Door and Frames<br />

Section 08200 – Wood Doors<br />

Section 08305 – Access Doors<br />

Section 08400 – Aluminum Entrances and Storefronts<br />

Section 08700 – Finish Hardware<br />

Section 08800 – Glass and Glazing<br />

Section 08950 – Insulated Translucent Sandwich Panel Wall/Roof<br />

System<br />

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DIVISION TABLE OF CONTENTS


SECTION 08100 - HOLLOW METAL DOORS AND FRAMES<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes hollow metal doors, and door frames, shown on the drawings and specified<br />

herein.<br />

1. Division 8 Section “Wood Doors” for wood doors installed in metal frames.<br />

2. Division 8 Section “Finish Hardware.”<br />

3. Division 8 Section “Glass and Glazing.”<br />

1.02 SUBMITTALS<br />

A. Refer to Section 01300.<br />

B. Schedule door and frame types, using Architect's designations, showing elevations, jamb,<br />

head, and sill details and other pertinent information.<br />

1.03 QUALITY ASSURANCE<br />

A. Coordinate work and scheduling of the work of this section with other trades for anchorage<br />

and installation.<br />

1.04 DELIVERY AND STORAGE<br />

A. Frames and doors shall be stored in an upright position, under cover, on the building site, on<br />

wood sills or on the floor, in a manner that will prevent rust and damage. Avoid creating a<br />

humidity chamber by using a plastic or canvas shelter and by not venting the area covered.<br />

Remove any damaged items from site and replace at no additional cost to Owner.<br />

B. All metal frames and doors shall be provided by one manufacturer.<br />

PART 2 - PRODUCTS<br />

2.01 DOOR AND WINDOW FRAMES<br />

A. Construct to shapes and sizes shown, meeting various wall thicknesses.<br />

B. Materials: Pressed steel shall be free of defects impairing their strength, durability or<br />

appearance. Frames shall conform to requirements of ANSI/SDI - 100, latest edition.<br />

C. Metal door frames: Shall be fabricated from 16 gage steel. Frames shall be combination type<br />

with integral stop and trim. Head assemblies to be reinforced internally at each miter joint with<br />

16 gage channel-shaped reinforcements. Frames shall be one piece welded construction.<br />

D. Frames shall have one welded-in floor anchor in each jamb. Three field inserted steel snap-in<br />

anchors (maximum of 24" o.c.) shall also be provided for each jamb. Anchors shall be of<br />

proper type for the particular construction involved (masonry, steel stud, etc.).<br />

E. Provide angle spreader for frames during shipping, handling and installation.<br />

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F. Galvanize exterior frames, hot dip, ASTM A-525 and A-526, Type I, Class D.<br />

2.02 METAL DOORS<br />

A. Construct to sizes shown; provide necessary clearances and bevels to permit operation<br />

without binding and to accommodate thresholds where required.<br />

B. Provide one-piece pan shaped face sheets of 16 gage material, spot welded to 20 gage<br />

reinforcing channels (18 gage at edges) which are spaced not over 8" o.c. and run full height<br />

of doors. Weld continuous 18 gage stiffener channels at top of all doors and close tops of<br />

exterior frames against water accumulation and make watertight. Pack spaces between<br />

reinforcing members with inorganic insulating material to sound deaden doors. Fill joints with<br />

mineral filler; finish surface smooth and flush. Bevel lock stile 1/8" in 2".<br />

1. Comply with requirements for SDI Grade III Extra Heavy-duty, Model 4 Seamless<br />

Composite.<br />

a. U Value: 0.09 (urethane core).<br />

C. Include reinforcements and mortising for required hardware specified under Section 08700<br />

from templates furnished thereunder. Reinforce butt cutouts with minimum 3/16" thick steel<br />

plate, drilled, tapped and welded in place.<br />

D. Fire rated doors shall be constructed to meet U.L. requirements and shall display label.<br />

E. Clean thoroughly, fill joints smooth, and prime with factory baked-on neutral gray rustinhibiting<br />

paint tested per ASTM D-174 and B-117.<br />

2.03 HARDWARE PREPARATION<br />

A. Make cutouts for required hardware specified Division 8 Section “Finish Hardware” from<br />

templates furnished thereunder. Reinforce butt cutouts with minimum 3/16" thick steel plate,<br />

drilled, tapped and welded in place. Provide strike stops on frames with holes for 3 rubber<br />

door silencers; on double door frames, provide for 2 silencers per door at head. Reinforce<br />

head section for installation of closers. Plaster guards shall be installed in back of all<br />

applicable hardware cutouts. Frames shall be reinforced for surface applied hardware.<br />

Reinforcement shall comply with S.D.I. recommendations.<br />

2.04 FINISHES<br />

A. Interior Doors & Frames: Phosphatized with one coat baked on rust inhibiting prime paint,<br />

ANSI A224.1.<br />

B. Exterior Doors & Frames: Galvanized, hot-dipped, ASTM A525, G60.<br />

C. Field paint, colors as selected by Architect.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine all subsurfaces to receive work and report, in writing, to the Architect, any conditions<br />

detrimental to work. Failure to observe this injunction constitutes a waiver to any subsequent<br />

claims to the contrary. Commencement of work will be construed as acceptance of all<br />

subsurfaces.<br />

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HOLLOW METAL DOORS AND FRAMES 08100-2


3.02 WORKMANSHIP<br />

A. All work shall be shop fabricated to required profiles by forming and welding with corners,<br />

angles and edges straight and sharp. Fit and fabricate accurately with corners, joints, seams<br />

and surfaces free from warp, wave, buckle, or other defects.<br />

3.03 SHOP PAINTING<br />

A. All exposed surfaces not galvanized shall be cleaned, bonderized, and given one baked-on<br />

shop coat of gray synthetic primer. Paint back surfaces of frames in masonry walls with<br />

heavy bodied bituminous paint.<br />

3.04 INSTALLATION OF METAL FRAMES<br />

A. Install plumb, straight, true, and rigidly secured in place. Frames shall be properly braced<br />

until anchored to final support. Provide temporary spreaders.<br />

B. Frames shall be anchored to concrete floors with powder actuated bolts.<br />

C. Frames in masonry shall be filled solid with grout.<br />

3.05 INSTALLATION OF DOORS<br />

A. Fit metal doors accurately in their respective frames. Check and readjust operating finish<br />

hardware on metal doors just prior to final inspection. Leave work in complete and proper<br />

operating condition.<br />

B. Fire rated doors shall be installed with clearances as specified in NFPA pamphlet No. 80 and<br />

requirements of Fire Marshal having jurisdiction.<br />

C. Immediately after erection, sand smooth any rusted or damaged areas of prime coat and<br />

apply touchup of compatible air drying primer.<br />

3.06 CLEANUP<br />

A. Refer to Section 01700.<br />

END OF SECTION<br />

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HOLLOW METAL DOORS AND FRAMES 08100-4


SECTION 08200 - WOOD DOORS<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes wood doors shown on the drawings and specified herein.<br />

B. Related Sections:<br />

1. Division 8 Section “Hollow Metal Doors and Frames” for metal frames.<br />

2. Division 8 Section “Finish Hardware.”<br />

3. Division 8 Section “Glass and Glazing.”<br />

1.02 SUBMITTALS<br />

A. Refer to Section 01300.<br />

B. Shop drawings to indicate location and size of each door, elevation of each door type,<br />

construction, fire ratings, and other door conditions specified herein or shown on the<br />

drawings.<br />

1.03 COORDINATION<br />

A. Coordinate work and scheduling of the work of this section with other trades for anchorage<br />

and installation of hardware.<br />

1.04 INSPECTION<br />

A. Examine all subsurfaces to receive work and report, in writing, to the Architect, any conditions<br />

detrimental to work. Failure to observe this injunction constitutes a waiver to any subsequent<br />

claims to the contrary. Commencement of work will be construed as acceptance of all<br />

subsurfaces.<br />

1.05 DELIVERY AND STORAGE<br />

A. Doors shall be stored in an upright position, under cover, and protect from extreme change in<br />

temperature and humidity. Avoid creating a humidity chamber by using a plastic or canvas<br />

shelter and by not venting the area covered. Remove any damaged items from site and<br />

replace at no additional cost to Owner.<br />

B. All doors shall be provided by one manufacturer.<br />

C. Ship materials to job site in separate containers with identified building locations.<br />

1.06 QUALITY STANDARDS:<br />

A. WDMA Industry Standard I.S. 1-A-97 (Window & Door Manufacturers Association).<br />

B. AWI Quality Standards, Latest Edition.<br />

C. ANSI A115. W Series, Wood Door Hardware Standards.<br />

1.07 WARRANTY<br />

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WOOD DOORS 08200 - 1


A. Provide manufacturer's warranty to the following term:<br />

1. Interior Solid Core Doors: "Full Life of Original Installation." Doors showing defects<br />

within the term of the guarantee shall be replaced at no additional cost to the Owner.<br />

B. Any core telegraphing shall be considered a defect and may be cause for rejection.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURER<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Algoma Hardwoods, Inc.<br />

2. Eggers Industries, Inc.<br />

3. Marshfield DoorSystems, Inc.<br />

4. Oshkosh Architectural Door Company<br />

2.02 WOOD DOORS<br />

A. Face veneer shall be premium grade plain sliced white maple, slip match, with matching<br />

edges.<br />

1. Adhesive: Type 1 Waterproof.<br />

B. Core shall be particleboard of average density, 28 to 32 pounds per cubic foot. Stiles shall be<br />

a minimum of 1-1/8", compatible in appearance with the face veneer. Rails shall be a<br />

minimum of 2-1/4".<br />

C. Doors shall be standard solid core. Provide U.L. labeled doors for ratings indicated.<br />

D. Provide solid blocking at rails and stiles to accommodate hardware.<br />

E. Innerblocking for Mineral Core Fire Doors:<br />

1. Supply innerblocking for all surface applied hardware. Through bolts are not<br />

accepted.<br />

F. Glazing Stops<br />

1. Rated:<br />

a. Manufacturer’s standard metal stop, field painted.<br />

2. Non-Rated:<br />

a. Wood, of the same species/compatible with door species, with mitered<br />

corners.<br />

2.03 HARDWARE PREPARATION<br />

A. Make cutouts for required hardware specified under Section 08700 from templates furnished<br />

thereunder. Factory machine and finish for all hardware. When mineral core doors are used<br />

to meet fire ratings provide adequate reinforcement to interface with hardware. Use throughbolts<br />

for attachment of hardware.<br />

2.04 FACTORY FINISH<br />

A. Factory finish doors in accordance with WDMA G-17 Finish System Description or AWI<br />

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WOOD DOORS 08200 - 2


Division 1500-S-4 - Finish System Standards. Factory finish to be water based stain and<br />

ultraviolet (UV) cured polyurethane sealer to comply with EPA Title 5 guidelines for Volatile<br />

Organic Compounds (VOC) emissions limitations.<br />

1. Performance Standard: TR-6 catalyzed polyurethane.<br />

2. Color: Clear<br />

B. Install factory finished doors just prior to substantial completion.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Hang doors in adequately secured, square and plumb frames with clearances of not more<br />

than 3/32" at each side and head; clearance at bottom 1/2" or as required for floor finish.<br />

B. Install storage room doors in accordance with NFPA pamphlet No. 80.<br />

3.02 INSTALLATION OF DOORS<br />

A. Assemble and set all doors. Attach all subframes and special anchors. Fit all doors accurately<br />

to their frames with even margin at top and jambs and with proper clearance at threshold.<br />

Remove and reset doors and hardware for the installation of work of other trades.<br />

B. Trim non-rated door width by cutting equally on both jamb edges.<br />

C. Trim door height by cutting bottom edges to a maximum 3/4 inch.<br />

D. Trim fire door height at bottom edge only, in accordance with fire rating requirements.<br />

E. Pilot drill screw and bolt holes using templates provided by hardware manufacturer.<br />

F. Coordinate installation of doors with installation of frames and hardware<br />

G. Coordinate installation of glass and glazing.<br />

H. Reseal or refinish any doors that required site alteration.<br />

3.03 WARRANTY TOLERANCES<br />

A. Conform to WDMA standards and testing methods for warp, cup, bow and telegraphing.<br />

3.04 ADJUSTING<br />

A. Adjust work under provisions Division 1.<br />

B. Adjust doors for smooth and balanced door movement.<br />

3.05 CLEANUP<br />

A. Refer to Section 01700.<br />

B. Hardware shall be thoroughly cleaned. Care shall be taken to protect doors and hardware<br />

until completion of Work.<br />

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WOOD DOORS 08200 - 3


END OF SECTION<br />

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WOOD DOORS 08200 - 4


SECTION 08305 - ACCESS DOORS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings And general provisions of the contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section includes the following types of access doors:<br />

1. Wall access doors.<br />

2. Ceiling access doors.<br />

B. Related Sections: The following Sections contain requirements that relate to this Section:<br />

1. Division 4 Sections for building in anchors and grouting frames set in masonry<br />

construction.<br />

2. Division 9 Section “Gypsum Board Assemblies” for gypsum board walls and ceilings.<br />

3. Division 9 Section “Tile” for ceramic tile walls.<br />

1.03 SUBMITTALS<br />

A. General: Submit each item in this Article according to the Conditions of Contract and Division<br />

1 <strong>Specification</strong> sections.<br />

B. Product data for each type of access door assembly specified, including details of<br />

construction relative to materials, individual components, profiles, finishes, and fire-protection<br />

ratings (if required).<br />

1. Include complete schedule, including types, general locations, sizes, wall and ceiling<br />

construction details, latching or locking provisions, and other data pertinent to<br />

installation.<br />

1.04 QUALITY ASSURANCE<br />

A. Single-source Responsibility: Obtain access doors for entire project from one source and by a<br />

single manufacturer.<br />

B. Size Variations: Obtain Architect’s acceptance of manufacturer’s standard size units, which<br />

may vary slightly from sizes indicated.<br />

1.05 COORDINATION<br />

A. Verification: Determine specific locations and sizes for access doors needed to gain access<br />

to concealed equipment, and indicate on schedule specified under “Submittals” Article.<br />

1.06 ALLOWANCES<br />

A. In addition to any access doors shown in the drawings, contractor shall include four (4) 24" x<br />

24" flush panel access doors, to be located as directed by the architect. Cost to include<br />

installation and general contractor’s mark up.<br />

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ACCESS DOORS 08305 - 1


PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to, the following:<br />

1. J.L. Industries.<br />

2. Karp Associates, Inc.<br />

3. Larsen’s Manufacturing Co.<br />

4. Milcor, Inc.<br />

2.02 MATERIALS<br />

A. Steel Sheet: ASTM A 366/A 366 M commercial quality, cold-rolled steel sheet with backedon,<br />

rust-inhibitive primer.<br />

2.03 ACCESS DOORS<br />

A. Flush Access Doors with Exposed Trim For Masonry <strong>Construction</strong>: Units consisting of frame<br />

with exposed trim, door, hardware, and complying with the following requirements:<br />

1. Frame: 0.0590-inch- (1.52-mm-) thick steel sheet.<br />

2. Door: 0.0747-inch- (1.90-mm-) thick steel sheet.<br />

3. Trim: Flange integral with frame, 3/4 inch (19 mm) wide, overlapping surrounding<br />

finished surface.<br />

4. Hinge: Continuous type.<br />

5. Locks: Flush, screwdriver-operated cam.<br />

B. Trimless, Flush Access Doors for Gypsum Board: Units consisting of frame, concealed edge<br />

trim, door, hardware, and complying with the following requirements:<br />

1. Frame: 0.0598-inch- (1.52-mm-) thick steel sheet.<br />

2. Door: 0.0747-inch- (1.90-mm-) thick steel sheet.<br />

3. Concealed, Gypsum Board Edge Trim: 0.0299-inch (0.76-mm) zinc-coated or<br />

galvanized-steel sheet with face flange formed to receive joint compound.<br />

4. Hinge: Concealed spring pin or continuous type.<br />

5. Locks: Screwdriver-operated cam.<br />

2.04 FABRICATION<br />

A. General: Manufacture each access door assembly as an integral unit ready for installation.<br />

B. Steel Access Doors and Frames: Continuous welded construction. Grind welds smooth and<br />

flush with adjacent surfaces. Furnish attachment devices and fasteners of type required to<br />

secure access panels to types of supports indicated.<br />

1. Exposed Flange: Nominal 1 to 1-1/2 inches (25.4 to 38.1 mm) wide around perimeter<br />

of frame.<br />

2. For gypsum board assemblies furnish frames with edge trim for gypsum board of<br />

gypsum base.<br />

3. For installation in masonry construction, furnish frames with adjustable metal<br />

masonry anchors.<br />

C. Locking Devices: Furnish number required to hold door in flush, smooth plane when closed.<br />

PART 3 - EXECUTION<br />

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ACCESS DOORS 08305 - 2


3.01 PREPARATION<br />

A. Advise Installer of other work about specific requirements relating to access door installation,<br />

including sizes of openings to receive access door and frame, as well as locations of<br />

supports, inserts, and anchoring devices. Furnish inserts and anchoring devices for access<br />

doors that must be built into other construction. Coordinate delivery with other work to avoid<br />

delay.<br />

3.02 INSTALLATION<br />

A. Comply with manufacturer’s instructions for installing access doors.<br />

B. Set frames accurately in position and attach securely to supports with plane of face panels<br />

aligned with adjacent finished surfaces.<br />

3.03 ADJUST AND CLEAN<br />

A. Adjust hardware and panels after installation for proper operation.<br />

B. Remove and replace panels or frames that are warped, bowed, or otherwise damaged.<br />

END OF SECTION<br />

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ACCESS DOORS 08305 - 3


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ACCESS DOORS 08305 - 4


SECTION 08400 - ALUMINUM ENTRANCES AND STOREFRONTS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

B. Provide aluminum doors and frames as shown on the drawings and specified herein.<br />

1.02 SUMMARY<br />

A. This Section includes aluminum doors and frames as shown on the drawings.<br />

B. Related Sections: The following sections contain requirements that relate to this section:<br />

1. Division 7 Section “Joint Sealants” for sealants between frame and wall.<br />

2. Division 8 Section “Glass and Glazing” for glass systems and components.<br />

3. Division 8 Section “Finish Hardware” for door hardware and Knox-Box.<br />

1.03 SUBMITTALS<br />

A. General: Submit the following in accordance with Conditions of the Contract and Division1<br />

<strong>Specification</strong>s Sections.<br />

1. Product data, including:<br />

a. <strong>Construction</strong> details and fabrication methods.<br />

b. Profiles and dimensions of individual components.<br />

c. Data on hardware, accessories, and finishes.<br />

d. Recommendations for maintenance and cleaning of exterior surfaces.<br />

2. Manufacturer’s product data and shop drawings which include the following:<br />

a. Layout and installation details, including anchors.<br />

b. Elevations of continuous work at 1/4-inch scale or greater.<br />

c. Full-size section details of typical composite members, including reinforcement.<br />

d. Hardware.<br />

e. Glazing details.<br />

f. Accessories.<br />

3. Samples for Color Selection: Submit samples of each specified finish on 12-inch-long<br />

sections of window members. Where showing the full range of variations expected.<br />

4. Certification: Provide certification by a recognized independent testing laboratory or<br />

agency showing that each type, grade, and size of window unit complies with<br />

performance requirements indicated.<br />

1.03 COORDINATION<br />

A. Coordinate work and scheduling of the work of this section with other trades for anchorage and<br />

installation of hardware.<br />

1.04 INSPECTION<br />

A. Examine all subsurface to receive work and report, in writing, to the Architect, any conditions<br />

detrimental to work. Failure to observe this injunction constitutes a waiver to any subsequent<br />

claims to the contrary. Commencement of work will be construed as acceptance of all sub<br />

surfaces.<br />

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ALUMINUM ENTRANCES AND STOREFRONTS 08400 - 1


1.05 DELIVERY AND STORAGE<br />

A. Frames and doors shall be stored in an upright position, under cover, and protect from extreme<br />

change in temperature and humidity. Avoid creating a humidity chamber by using a plastic or<br />

canvas shelter and by not venting the area covered. Remove any damaged items from site and<br />

replace at no additional cost to Owner.<br />

B. All doors and frames shall be provided by one manufacturer.<br />

C. Ship materials to job site in separate containers with identified building locations.<br />

1.06 MANUFACTURER<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Kawneer Corporation<br />

2. Amarlite<br />

3. Arcadia<br />

4. U.S. Aluminum<br />

5. Vistawall<br />

PART 2 - PRODUCTS<br />

2.01 ALUMINUM DOORS<br />

A. All doors and framing sections shall be extruded from 6063-T5 aluminum alloy. All major door<br />

sections shall maintain at least 1/8" wall section thickness. Fasteners shall be non corrosive.<br />

B. All exposed surfaces shall be free from defects, die marks or scratches.<br />

C. Doors shall be wide stiles with minimum widths as indicated below, and shall be securely joined<br />

by means of structural corner assemblies. Welded corners without structural reinforcement will<br />

not be permitted. Vertical rails shall overlap and conceal the corner joint. Lock and hinge stiles of<br />

single acting doors shall be beveled. Doors shall be adjusted vertically. Glass stops shall be<br />

snap-on type with non-stretch vinyl beads.<br />

1. Top Rail: 4-1/2 inches.<br />

2. Stiles: 5-1/2 inches.<br />

3. Bottom Rail: 10 inches.<br />

2.02 ALUMINUM FRAMES<br />

A. Aluminum framing members shall be 2" deep by approximately 4" wide, unless shown otherwise,<br />

extruded from 6063-T5 alloy. Glass framing members shall provide a flush glazed appearance on<br />

all sides. Fasteners shall be non-corrosive. Non-stretch, high shore vinyl shall be provided at both<br />

sides of the glass.<br />

B. Exposed surfaces shall be free of defects, die marks or scratches.<br />

C. Fabrication shall be accurately done so final assembly will be neat, tightly fitted joints.<br />

2.03 FINISHES<br />

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ALUMINUM ENTRANCES AND STOREFRONTS 08400 - 2


A General: Comply with NAAMM “Metal Finishes Manual” for recommendations relative to<br />

application and designations of finishes.<br />

B. Finish designations prefixed by ‘AA’ conform to the system established by the Aluminum<br />

Association for designating aluminum finishes.<br />

C. Class 1 Clear Anodized Finish: AA-M12C22A41 (Mechanical finish: as fabricated, non-specular;<br />

Chemical finish: etched, medium matter; Anodic Coating: Class 1 Architectural, clear anodic<br />

coating, minimum 0.7 mil thickness, complying with AAMA 611.<br />

2.04 SCHEDULED HARDWARE<br />

A. Requirements for design, grade, function, finish, size, and other distinctive qualities of each type<br />

of finish hardware are indicated in the “Hardware Schedule” at the end of this Section.<br />

B. Manufacturer’s Product Designations: The product designations and name of one manufacturer<br />

are listed for each hardware type required for the purpose of establishing minimum requirements.<br />

Provide either the product designated or, where more than one manufacturer is specified above,<br />

the comparable product of one of the other manufacturers that complies with requirements.<br />

C. Make cutouts for required hardware specified under Section 08700 from templates furnished<br />

there under. Factory machine and finish for all hardware.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION (FRAMES)<br />

A. Storefront components shall be set in prepared openings. Frames shall be set plumb, level, and<br />

square. Sections installed in contact with steel or other dissimilar materials shall receive a heavy<br />

coat of bituminous paint to insulate the two surfaces.<br />

B. Aluminum frame for storefront glass shall be a “front-loaded” system. Profile of the frame may<br />

vary from each manufacturer; however the proposed system must consider the heights and<br />

lateral loading in effect to render the system stiff enough to withstand those forces and still allow<br />

for roof load deflection. Refer to storefront wall sections for size, height and suggested profiles of<br />

the storefront system.<br />

3.02 INSTALLATION (DOORS)<br />

A. Hang doors in adequately secured, square and plumb frames. After erection and glazing, check<br />

and adjust all operating hardware.<br />

B. Hardware for doors in Division 8 Section “Finish Hardware” shall be furnished by the aluminum<br />

door supplier (except cylinders) and installed on the door at the factory by the door manufacturer.<br />

C. Door manufacturer shall provide door bottoms, sweeps, weatherstripping, and piles at meeting<br />

strikes.<br />

3.03 CLEANUP<br />

A. Refer to Section 01700.<br />

B. Protect all exposed aluminum surfaces from staining or abrasion after installation.<br />

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ALUMINUM ENTRANCES AND STOREFRONTS 08400 - 3


3.04 HARDWARE GROUPS<br />

A. General: Provide hardware for each door to comply with requirements of this <strong>Specification</strong><br />

Section, hardware group numbers indicated in door schedule and in the following schedule of<br />

hardware groups.<br />

1. Hardware groups indicate quantity, item, manufacturer and product designation, size and<br />

finish or color, as applicable.<br />

2. Provide hardware with Class 1 AA-M12C22A41 Class I Clear Anodic finish, unless<br />

indicated otherwise.<br />

B. Refer to Division 8 Section “Finish Hardware” for hardware.<br />

END OF SECTION<br />

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ALUMINUM ENTRANCES AND STOREFRONTS 08400 - 4


SECTION 08700 - FINISH HARDWARE<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes hardware items, articles, material, operations, or methods listed or<br />

mentioned herein, including all materials, equipment, and incidentals necessary and required<br />

for the completion of the work.<br />

1. This section includes the Knox Box.<br />

2. This section specifies hardware for aluminum storefront doors. Hardware for these<br />

doors, with the exception of cylinders, shall be provide by Division 8 Section<br />

“Aluminum Entrances and Storefronts”<br />

B. While the hardware schedule is intended to cover all doors and other movable parts of the<br />

building and establish a type and standard of quality, examine drawings and specifications<br />

and furnish proper hardware for all openings whether listed or not. If there are any omissions<br />

in hardware groups, call them to the attention of the Architect, prior to bid opening, for<br />

instructions by addendum. Otherwise, the list will be considered complete. No extras will be<br />

allowed for omissions, changes, or corrections necessary to facilitate proper installation.<br />

C. Related Sections:<br />

1. Division 8 Section “Hollow Metal Door and Frames.”<br />

2. Division 8 Section “Wood Doors.”<br />

3. Division 8 Section “Aluminum Entrances and Storefronts” for exterior and vestibule<br />

storefront doors.<br />

1.02 SUBMITTALS<br />

A. Refer to Division 1 Section “Submittals.”<br />

B. Submit a complete schedule of all hardware, identify with identical hardware group numbers<br />

as listed herein.<br />

1.03 QUALITY ASSURANCE<br />

A. Qualifications:<br />

1. Work under this section shall be done under the direct supervision of a member of the<br />

Society of Architectural Hardware Consultants (AHC), or equivalent. This architectural<br />

hardware consultant shall be available for consultation and technical assistance<br />

throughout the period of construction and for 1 year following substantial completion.<br />

The supplier shall be an authorized distributor of the brand names listed to assure<br />

continuous service of the products supplied.<br />

B. Codes:<br />

1. Provide hardware for fire-rated openings in compliance with NFPA Pamphlet No. 80<br />

and Standard No. 80. Provide only hardware which has been tested and listed by UL<br />

for the types and sizes of doors required.<br />

2. Where panic exit devices are required on fire-rated doors, provide UL label on exit<br />

device indicating "Fire Exit Hardware."<br />

3. All hardware supplied shall conform to applicable building codes, fire and life safety<br />

codes, and handicap requirements.<br />

1.04 DELIVERY AND STORAGE<br />

A. Deliver hardware with each unit marked or numbered per hardware schedule submitted.<br />

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FINISH HARDWARE 08700-1


PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

Identify each piece or hardware by name. Store materials in dry, protected areas.<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Butts and Hinges:<br />

a. Bommer<br />

b. Hager Hinge Co.<br />

c. McKinney<br />

d. Roton<br />

e. Stanley Hardware, Div. Stanley Works<br />

2. Overhead Closers:<br />

b. LCN, Div. Ingersoll-Rand Door Hardware Group<br />

3. Door Trim (Kickplates):<br />

a. McKinney<br />

b. H.B. Ives, A Harrow Company<br />

c. Quality<br />

d. Triangle Brass Manufacturing Company (Trimco)<br />

4. Door Stripping, Seals and Thresholds:<br />

a. National Guard Products, Inc.<br />

b. Pemko<br />

5. Magnetic Hold Open Devices<br />

a. Rixson<br />

B. Approved Manufacturers. Due to the unique requirements of hardware for this project, the<br />

following manufacturers are the only approved manufacturers for the hardware indicated. No<br />

substitutions are allowed.<br />

1. Locksets: Yale<br />

2. Exit Devices: Precision Hardware Inc.<br />

C. Knox Box: Provide Knox-Box 3200 Series Hinged Door, as manufactured by Knox Company,<br />

and as follows:<br />

1. Recessed mount in masonry with hinged door, UL listed tamper switches, !” plate<br />

steel housing, "” thick steel door with interior gasket seal and stainless steel door<br />

hinge. Provide 1/8” thick stainless steel dust cover with tamper seal mounting<br />

capability.<br />

2. Recessed Mount Flange: 7” high by 7” wide.<br />

a. Include manufacturer’s recessed mounting kit.<br />

3. Lock: Double action, UL listed rotating tumblers and hardened steel pins accessed by<br />

a biased cut key.<br />

4. Finish: Knox-Coat proprietary finish.<br />

a. Color: Dark bronze.<br />

2.02 SCHEDULED HARDWARE<br />

A. Requirements for design, grade, function, finish, size, and other distinctive qualities of each<br />

type of finish hardware are indicated in the “Hardware Schedule” at the end of this Section.<br />

B. Manufacturer’s Product Designations: The product designations and name of one<br />

manufacturer are listed for each hardware type required for the purpose of establishing<br />

minimum requirements. Provide either the product designated or, where more than one<br />

manufacturer is specified above, the comparable product of one of the other manufacturers<br />

that complies with requirements.<br />

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2.03 MATERIALS<br />

A. Special Tools:<br />

1. Provide six of each type of special tool for adjusting and regulating hardware. These<br />

are to be turned over to the Owner upon completion.<br />

B. Templates:<br />

1. Furnish hardware templates to each fabricator of doors, frames, and other work, to be<br />

factory prepared for the installation of hardware. Upon request, check the shop<br />

drawings of such other work to confirm that adequate provisions are made for the<br />

project installation of hardware.<br />

C. Silencers:<br />

1. Provide silencers in all metal door frames unless specified elsewhere to be provided<br />

as part of the door and frame unit, or unless continuous bumper-type weatherstripping<br />

is shown or specified. Provide 3 silencers units in a single door frame and provide 4<br />

silencer units in double door frames. Omit silencers from fire-rated door openings.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Mount hardware units at heights recommended in "Recommended Locations for Builder's<br />

Hardware" by DHI, except as otherwise specifically indicated or required to comply with<br />

governing regulations and except as may be otherwise directed by the Architect.<br />

B. Install each hardware item in compliance with the manufacturer's instructions and<br />

recommendations. Wherever cutting and fitting is required to install hardware onto or into<br />

surfaces which are later to be painted or finished in another way, install each item completely<br />

and then remove and store in a secure place during the finish application. After completion of<br />

the finish application, reinstall each item. Do not install surface-mounted items until finishes<br />

have been completed on the substrate.<br />

C. Set units level, plumb, and true to line and location. Adjust and reinforce the attachment<br />

substrate as necessary for proper installation and operation.<br />

D. Drill and countersink units that are not factory prepared for anchorage fasteners. Space<br />

fasteners and anchors in accordance with industry standards.<br />

E. Knox-Box: Mount in masonry wall at 6 feet above the foundation wall. Install recessed<br />

mounting kit plumb and flush with face of wall. Install with four 3/8” grade 5 or grade 8<br />

fasteners to securely anchor box to wall.<br />

1. Locate Knox-Box at front door as shown on the plans or as directed by Architect.<br />

Confirm location with the local fire department prior to installing.<br />

3.02 ADJUST AND CLEAN<br />

A. Adjust and check each operating item of hardware and each door to ensure proper operation<br />

of function of every unit. Lubricate moving parts with type of lubrication recommended by<br />

manufacturer (graphite type if no other is recommended). Replace units that cannot be<br />

adjusted and lubricated to operate freely and smoothly as intended for the application made.<br />

B. Final adjustment: Wherever hardware installation is made more than 1 month prior to the date<br />

of substantial completion, return to the project and adjust all hardware items.<br />

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C. Closers shall be adjusted to a range of 5 pounds to 8 pounds of force. Door shall latch<br />

regardless of adjustment.<br />

3.03 KEYING<br />

A. The Owner will determine keying and install cores at or near the completion of the Project.<br />

1. Door 109 to Fire Riser Closet is required by the local fire department to be keyed to<br />

match the main entry door.<br />

B. The Contractor shall provide and install Yale 1210 Interchangeable core cylinders at all<br />

exterior doors. Coordinate with Owner for change over to the District’s cores.<br />

C. Submit questions regarding keying in writing to the Owner’s Project Coordinator.<br />

3.04 INSTALLATION OF FINISH HARDWARE<br />

A. Install finish hardware in accordance with the "Hardware Schedule" specified in this section,<br />

and in strict accordance with the manufacturer's recommendations. Unless otherwise<br />

indicated on the drawings, set all finish hardware at the following maximum heights:<br />

1. Cylinder dead locks: Center 48" above finished floor<br />

2. Door Knobs: Center 36" above finished floor<br />

3. Door Pulls: Center 40" above finished floor<br />

4. Push Plates: Center 45" above finished floor<br />

5. Top Hinge: Top 7" below head of frame<br />

6. Bottom Hinge: Bottom 11" above finished floor<br />

7. Center Hinge: Equal distance between top and bottom hinges.<br />

3.05 HARDWARE GROUPS<br />

A. General: Provide hardware for each door to comply with requirements of this <strong>Specification</strong><br />

Section, hardware group numbers indicated in door schedule and in the following schedule of<br />

hardware groups.<br />

1. Hardware groups indicate quantity, item, manufacturer and product designation, size<br />

and finish or color, as applicable.<br />

2. Provide hardware with BHMA No. 626 (US26D) finish, unless indicated otherwise.<br />

B. Hardware for aluminum doors is specified in this section and provided by the door supplier in<br />

Division 8 Section “Aluminum Entrances and Storefronts” with the exception of cylinders<br />

which shall be provided by this section.<br />

SET #AL-1<br />

Doors: V03A, V01A<br />

2 Continuous Hinge MCK-25HD CLEAR MC<br />

1 Mullion KR4954 SP28 VO<br />

1 Exit Device 2103 X 1703A X 1210 630 PR<br />

1 Exit Device 2103 X 1702A 630 PR<br />

1 Hardware Seals by Others<br />

2 Cylinders as Req Medeco Cylinder 626 ME<br />

2 Adapter Plate 4040 18 AL LC<br />

2 Closer 4041 S-CUSH AL LC<br />

2 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Threshold 271A PE<br />

1 Cush Shoe Support 4040-30 AL LC<br />

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SET #AL-2<br />

Doors: V02A<br />

2 Continuous Hinge MCK-25HD QC CLEAR MC<br />

1 Mullion KR4954 SP28 VO<br />

1 Exit Device 2103 x 1702A 630 PR<br />

1 Exit Device 2103 X 1703A X 1210 ELR FAIL 630 PR<br />

1 Hardware Seals by Others<br />

2 Cylinders as Req Medeco Cylinder 626 ME<br />

2 Adapter Plate 4040 18 AL LC<br />

1 Closer 4642 AL LC<br />

1 Closer 4041 S-CUSH AL LC<br />

2 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Vestiblue Switch 675 NO<br />

1 Door Switch 662 NO<br />

1 Power Supply BPS-24-2 SN<br />

1 Threshold 271A PE<br />

1 Cush Shoe Support 4040-30 AL LC<br />

1 Hardware Card Reader by Others<br />

Presenting a card at the card reader will retract the latch of the exit device allowing the door be<br />

automatically opened by pressing the door switch or manually pulling the door open.<br />

Free egress at all times.<br />

SET #AL-2A<br />

Doors: V01B<br />

2 Continuous Hinge MCK-25HD CLEAR MC<br />

1 Mullion KR4954 SP28 VO<br />

1 Exit Device 2103 x 1702A 630 PR<br />

1 Exit Device 2103 X 1703A X 1210 630 PR<br />

1 Hardware Seals by Others<br />

2 Cylinders as Req Medeco Cylinder 626 ME<br />

2 Adapter Plate 4040 18 AL LC<br />

1 Closer 4642 AL LC<br />

1 Closer 4041 S-CUSH AL LC<br />

2 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Vestiblue Switch 675 NO<br />

1 Door Switch 662 NO<br />

1 Power Supply BPS-24-2 SN<br />

1 Threshold 271A PE<br />

1 Cush Shoe Support 4040-30 AL LC<br />

Pressing the door switch when the exit device is dogged down will automatically open one leaf of the<br />

pair of doors.<br />

Free egress at all times.<br />

SET #AL-3<br />

Doors: V01D, V02B<br />

2 Continuous Hinge MCK-25HD CLEAR MC<br />

1 Hardware Seals by Others<br />

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SET #AL-4<br />

SET #01<br />

SET #02<br />

SET #03<br />

2 Pull/Push Bar Set OP810 US32D MC<br />

1 Closer 4642 AL LC<br />

1 Closer 4041 S-CUSH AL LC<br />

1 Adapter Plate 4040 18 AL LC<br />

2 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Door Switch 662 NO<br />

Doors: V03B, V01C<br />

2 Continuous Hinge MCK-25HD CLEAR MC<br />

2 Hardware Seals by Others<br />

2 Pull/Push Bar Set OP810 US32D MC<br />

2 Closer 4041 S-CUSH AL LC<br />

2 Adapter Plate 4040 18 AL LC<br />

2 Kickplate KP50 10 x 2" LDW US32D MC<br />

2 Wall Stop WS02 US32D MC<br />

1 Cush Shoe Support 4040-30 AL LC<br />

Doors: 115A, 115B, H04<br />

3 Hinges T4A3786 4 1/2 X 4 1/2 26D MC<br />

1 Exit Device 2103 X 1703A X 1210 630 PR<br />

1 Cylinder as Req’d Medeco Cylinder 626 ME<br />

1 Closer 4041 EDA AL LC<br />

1 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Wall Stop WS02 US32D MC<br />

3 Door Silencers S1M MC<br />

Doors: H02, H06<br />

3 Hinges T4A3786 4 1/2 X 4 1/2 26D MC<br />

1 Exit Device FL 2103 X 1703A X 1210 630 PR<br />

1 Cylinders as Req’d Medeco Cylinder 626 ME<br />

1 Closer 4041 EDA AL LC<br />

1 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Wall Stop WS02 US32D MC<br />

1 Smoke Seal PK 55 D PE<br />

Doors: H03A<br />

6 Hinges T4A3786 4 1/2 X 4 1/2 26D MC<br />

1 Mullion KR4954 SP28 VO<br />

2 Exit Device 2103 X 1703A X 1210 630 PR<br />

3 Cylinders as Req’d Medeco Cylinder 626 ME<br />

2 Closer 4041 EDA AL LC<br />

2 Kickplate KP50 10 x 2" LDW US32D MC<br />

2 Wall Stop WS02 US32D MC<br />

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SET #04<br />

SET #05<br />

SET #06<br />

SET #07<br />

SET #08<br />

2 Door Silencers S1M MC<br />

Doors: H03B<br />

6 Hinges T4A3786 4 1/2 X 4 1/2 26D MC<br />

1 Mullion KR9954 7'5" SP28 VO<br />

2 Exit Device FL 2103 X 1703A X 1210 630 PR<br />

2 Cylinders as Req’d Medeco Cylinder 626 ME<br />

2 Closer 4041 EDA AL LC<br />

2 Kickplate KP50 10 x 2" LDW US32D MC<br />

2 Wall Stop WS02 US32D MC<br />

2 Smoke Seal PK 55 D PE<br />

Doors: H07A<br />

6 Hinges T4A3786 4 1/2 X 4 1/2 26D MC<br />

2 Exit Device FL 2801 36" LBR 630 PR<br />

2 Magnetic Holder 998 689 RX<br />

2 Closer 4041 EDA AL LC<br />

2 Kickplate KP50 10 x 2" LDW US32D MC<br />

2 Astragal 357 SP PE<br />

2 Smoke Seal PK 55 D PE<br />

Doors: H07B<br />

3 Hinges T4A3786 4 1/2 X 4 1/2 26D MC<br />

1 Exit Device FL 2301 630 PR<br />

1 Magnetic Holder 998 689 RX<br />

1 Closer 4041 EDA AL LC<br />

1 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Smoke Seal PK 55 D PE<br />

Doors: 124B<br />

3 Hinges TA2714 4 1/2 x 4 1/2 26D MC<br />

1 Passage Set PB 5401LN 626 YA<br />

1 Closer 4041 EDA AL LC<br />

1 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Wall Stop WS02 US32D MC<br />

1 Smoke Seal PK 55 D PE<br />

Doors: 109, 110, 111, 118, 119<br />

3 Hinges TA2314 4 1/2 X 4 1/2 NRP 32D MC<br />

1 Storeroom Lockset PB 5405LN 1210-6 PIN 626 YA<br />

1 Cylinders Medeco Cylinder 626 ME<br />

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SET #09<br />

SET #10<br />

SET #11<br />

SET #12<br />

SET #13<br />

1 Closer 4041 S-CUSH AL LC<br />

1 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Raindrip (Door 109 only) 346 C PE<br />

1 Smoke Seal PK 55 D PE<br />

1 Door Bottom 315 CN PE<br />

1 Threshold 271 A PE<br />

Doors: 117, 120, 121<br />

3 Hinges TA2714 4 1/2 x 4 1/2 26D MC<br />

1 Privacy Set PB 5402LN 626 YA<br />

1 Closer 4041 EDA AL LC<br />

1 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Wall Stop WS02 US32D MC<br />

1 Smoke Seal PK 55 D PE<br />

Doors: 113B<br />

3 Hinges TA2714 4 1/2 x 4 1/2 26D MC<br />

1 Deadlock 3762A x 1210 626 YA<br />

3 Door Silencers S1M MC<br />

Doors: 113A<br />

3 Hinges T4A3786 4 1/2 X 4 1/2 26D MC<br />

1 Classroom Lockset PB 5408LN x 1210 626 YA<br />

1 Kickplate KP50 36 x 2" LDW US32D MC<br />

1 Wall Stop WS02 US32D MC<br />

3 Door Silencers S1M MC<br />

1 Cylinder as Req’d Medeco Cylinder ME<br />

Doors: 127, 126, 116<br />

3 Hinges TA2714 4 1/2 x 4 1/2 26D MC<br />

1 Entrance Lockset PB 5407LN x 1210 626 YA<br />

1 Wall Stop WS02 US32D MC<br />

3 Door Silencers S1M MC<br />

1 Cylinder as Req’d Medeco Cylinder MEDE<br />

Doors: 122A, 123A, 123B<br />

3 Hinges TA2714 4 1/2 x 4 1/2 26D MC<br />

1 Door Pull 126 X 70C US32D RO<br />

1 Push Plate 70C 4 X 16 US32D RO<br />

1 Closer 4041 HEDA AL LC<br />

1 Kickplate KP50 10 x 2" LDW US32D MC<br />

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SET #14<br />

SET #15<br />

3 Door Silencers S1M MC<br />

Doors: 124A, 125<br />

3 Hinges TA2714 4 1/2 x 4 1/2 26D MC<br />

1 Passage Set PB 5401LN 626 YA<br />

1 Wall Stop WS02 US32D MC<br />

3 Door Silencers S1M MC<br />

Doors: 101, 102, 103, 104, 105, 106, 107, 108, 128, 129, 130, 131<br />

3 Hinges TA2714 4 1/2 x 4 1/2 26D MC<br />

1 Intruder Lockset PB 5418LN 1210-6 PIN 626 YA<br />

1 Cylinder as Req’d Medeco Cylinder 626 ME<br />

1 Closer 4041 HEDA AL LC<br />

1 Kickplate KP50 10 x 2" LDW US32D MC<br />

1 Smoke Seal PK 55 D PE<br />

SET #MISC 1 - ALTERNATE #1<br />

Doors: EO2<br />

1 Storeroom Lockset PB 5405LN 1210-6 PIN 626 YA<br />

1 Cylinders REUSE EXISTING 626 ME<br />

1 DPS BY OTHERS<br />

1 Power Supply BPS-24-2 SN<br />

1 Electric Strike 5900 FAIL SECURE 630 HE<br />

1 Card Reader BY OTHERS<br />

Presenting an authorized card at the card reader will release the electric strike allowing the door to be<br />

pulled open.<br />

Free egress at all times.<br />

SET #MISC 2 - ALTERNATE #1<br />

Doors: EO9<br />

2 DPS BY OTHERS<br />

1 Power Supply BPS-24-2 SN<br />

1 Electric Strike 9500 FAIL SECURE 630 HE<br />

1 Card Reader BY OTHERS<br />

Presenting an authorized card at the card reader will release the electric strike allowing the door to be<br />

pulled open.<br />

Free egress at all times.<br />

SET #MISC #2 - ALTERNATE #2<br />

Doors: EO1, EO3, EO4, EO5, EO6, EO7, EO8, E10, E11, E12, E13<br />

1 DPS BY OTHERS<br />

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END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FINISH HARDWARE 08700-10


SECTION 08800 - GLASS AND GLAZING<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This section includes glazing for the following products, including those specified in other<br />

Sections where glazing requirements are specified by reference to this Section:<br />

1. Door vision lites.<br />

2. Fixed windows.<br />

3. Storefronts.<br />

1.03 DEFINITIONS<br />

A. Manufacturer is used in this Section to refer to a firm that produces primary glass or<br />

fabricated glass as defined in the referenced glazing standard.<br />

B. Deterioration of Insulating Glass: Failure of the hermetic seal under normal use due to<br />

causes other than glass breakage and improper practices for maintaining, and cleaning<br />

insulating glass. Evidence of failure is the obstruction of vision by dust, moisture, or film on<br />

the interior surfaces of glass. Improper practices for maintaining and cleaning glass do not<br />

comply with the manufacturer’s directions.<br />

1.04 SAMPLES<br />

A. Refer to Section 01300. Submit manufacturer's technical data of each type of glazing<br />

specified including installation and maintenance instructions.<br />

B. As requested by the Architect and for verification purposes, submit 12" square samples of<br />

each type of glass specified.<br />

C. Submit certificates from manufacturers attesting that glass and glazing materials comply with<br />

requirements. Separate certification will not be required for glazing materials bearing<br />

manufacturer's permanent labels designating type and thickness of glass, providing labels<br />

represent a quality control program involving a recognized certification agency or<br />

independent testing laboratory acceptable to the authorities having jurisdiction.<br />

1.05 WARRANTY<br />

A. General: Warranties specified in the Article shall not deprive the Owner of other rights the<br />

Owner may have under other provisions of the Contract Documents and will be in addition to,<br />

and run concurrent with other warranties made by the Contractor under requirements of the<br />

Contract Documents.<br />

B. Manufacturer’s Warranty on Insulating Glass: Submit written warranty signed by<br />

manufacturer of insulating glass agreeing to furnish replacements for insulating glass units<br />

that deteriorate as defined in “Definitions” article, f.o.b. point of manufacture, freight allowed<br />

Project site, within specified warranty period indicated below. Warranty covers only<br />

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GLASS AND GLAZING 08800-1


1.06 MEASUREMENTS<br />

deterioration due to normal conditions of use and not to handling, installing, protecting, and<br />

maintaining practices contrary to glass manufacturer’s published instructions.<br />

1. Warranty Period: Manufacturer’s standard, but not less than 10 years after date of<br />

Substantial Completion.<br />

A. Verify all glass dimensions by taking field measurements before any glass is shipped to job<br />

site.<br />

1.07 COORDINATION<br />

A. Coordinate work with components to be glazed to prevent delay in work.<br />

B. Coordinate with energy criteria supplied by Mechanical Engineer.<br />

1.08 INSPECTION<br />

A. Examine all subsurfaces to receive work and report, in writing to the Architect, any conditions<br />

detrimental to work. Failure to observe this injunction constitutes a waiver to any subsequent<br />

claims to the contrary. Commencement of work will be construed as acceptance of<br />

subsurfaces.<br />

1.09 DELIVERY AND STORAGE<br />

A. Deliver and store materials in protected areas. Protect glass, whether installed or not, against<br />

damage, replace broken, damaged, or defective glass at no additional cost to Owner.<br />

1.10 STANDARDS<br />

A. Comply with all applicable standards of the Flat Glass Marketing Association (FGMA)<br />

"Glazing Manual" and "Sealant Manual," and Chapter 24 of the International Building Code,<br />

latest edition.<br />

B. Primary Glass Standard: FS DD-G-451.<br />

C. Heat-treated Glass Standard: FS-DD-G-1403.<br />

D. Safety Glass: Comply with ANSI Z97.1 and testing requirements of 16 CFR Part 1201 for<br />

category II materials.<br />

E. Provide glass and glazing that has been produced, fabricated and installed to withstand<br />

normal temperature changes, wind velocity equal to 90 mph, exposure "C" complying with<br />

International Building Code (latest edition), impact loading (where applicable), without failure<br />

including loss or breakage of glass, failure of sealants or gaskets to remain watertight and<br />

airtight, deterioration of glass and glazing materials, and other defects in the work.<br />

F. Each type of glass shall be supplied by single manufacturer.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURER<br />

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GLASS AND GLAZING 08800-2


A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. AFG Industries, Inc.<br />

2. PPG Industries, Inc.<br />

3. Guardian Industries<br />

B. Acceptable Products: Provide PPG Solarban Solarban 60 Clear, or similar products from<br />

other manufacturers which meet or exceed the performance characteristics of Solarban 60, in<br />

all exterior windows and doors.<br />

2.02 PRIMARY FLOAT GLASS PRODUCTS<br />

A. Float Glass: ASTM C 1036, type I (transparent glass, flat), Class 1, unless indicated<br />

otherwise, and Quality q3 (glazing select).<br />

2.03 HEAT-TREATED FLOAT GLASS PRODUCTS<br />

A. Fabrication Process: By horizontal (roller-hearth) process with roll-wave distortion parallel to<br />

bottom edge of glass as installed.<br />

B. Uncoated, Clear, Heat-Treated Float Glass: ASTM C 1048, Condition A (uncoated surfaces),<br />

Type I (transparent glass, flat) Class 1 (clear), Quality q3 (glazing select, Kind FT (fully<br />

tempered).<br />

2.04 INSULATING GLASS PRODUCTS<br />

A. Sealed Insulating Glass Units: Preassembled units consisting of organically sealed lites of<br />

glass separated by dehydrated air spaces complying with ASTM E 774 and with other<br />

requirements indicated.<br />

1. For properties of individual glass lites making up units, refer to requirements specified<br />

elsewhere in the Section.<br />

2. Provide heat-treated of kind indicated or, if not otherwise indicated, Kind HS (heat<br />

strengthened) where recommended by manufacturer to comply with system<br />

performance requirements specified and Kind FT (fully tempered) where safety glass<br />

is designated or required.<br />

2.05 GLAZING MATERIALS<br />

A. Setting Blocks: Neoprene or EPDM.<br />

B. Primer and Sealant: In accordance with Glass Manufacturer's recommendations complying<br />

with FS TT-S-001543, Class A nonsag, ASTM C-920, type S, Grade NS, class 25 for low<br />

modulas silicone, type for specific applications. Color shall be selected by the Architect from<br />

manufacturer's standard colors.<br />

C. Back-up Material: Foamed closed cell polyethylene or polystyrene rod stock. Sizes as<br />

required by joint conditions.<br />

D. Glazing Tape: DAP No. 1202, or as approved by Architect.<br />

E. Glass protection application as manufacturer by diamond seal.<br />

PART 3 - EXECUTION<br />

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GLASS AND GLAZING 08800-3


3.01 PREPARATION<br />

A. At the Contractor's direction, glazier, sealant, and gasket manufacturers' technical<br />

representatives, glass framing erector and other trades whose work is affected by glass and<br />

glazing shall meet at project site to review procedures and time schedule proposed for<br />

glazing and coordination with other trades.<br />

B. Clean glazing channels and other framing members to receive glass, immediately before<br />

glazing. Remove coatings which are not firmly bonded to substrates. Remove lacquer from<br />

metal surfaces where elastomeric sealants are to be used.<br />

3.02 FABRICATION OF GLASS AND OTHER GLAZING PRODUCTS<br />

A. Fabricate glass and other glazing products in sizes required to glaze openings indicated for<br />

Project, with edge and face clearances, edge and surface conditions, and bite complying with<br />

recommendation of product manufacturer and referenced glazing standard as required to<br />

comply with system performance requirements.<br />

3.03 INSTALLATION<br />

A. Have surfaces receiving glass clean, dry and free of foreign matter. Prepare, clean and prime<br />

surfaces to which sealant is to be applied, per sealant manufacturer's recommendations.<br />

B. Install glass type at locations shown on drawings and according to glass manufacturers<br />

recommended maximum size limitations and placement of any setting blocks. Make all<br />

adjacent glass in same glazed areas consistent in type and thickness unless otherwise noted<br />

or directed.<br />

C. Keep labels indicating manufacturer, quality, and thickness on glass until it has been<br />

approved by Architect. Absence of label constitutes cause for rejection.<br />

D. Install setting blocks of proper size in sill rabbet, located one quarter of glass width from each<br />

corner, but no closer than 6", unless otherwise required. Set blocks in thin course of sealant<br />

which is acceptable for heel bead use.<br />

E. Provide spacers inside and out, of correct size and spacing to preserve required face<br />

clearances, for glass sizes larger than 50 united inches, except where gaskets or glazing<br />

tapes with continuous spacer rods are used for glazing. Provide 1/8" sealant width, except<br />

with sealant tape use thickness slightly less than final compressed thickness of tape.<br />

F. Provide edge blocking to comply with requirements of referenced glazing standard, except<br />

where otherwise required by glass unit manufacturer.<br />

3.04 PROTECTION AND CLEANING<br />

A. Protect exterior glass from breakage immediately upon installation by use of crossed<br />

streamers attached to framing and held away from glass. Do not apply markers to surfaces of<br />

glass. Remove nonpermanent labels and clean surfaces.<br />

B. Protect glass from contact with contaminating substances resulting from construction<br />

operations. If, despite such protection, contaminating substances do come into contact with<br />

glass, remove immediately by method recommended by glass manufacturer.<br />

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C. Examine glass surfaces adjacent to or below exterior concrete and other masonry surfaces at<br />

frequent intervals during construction, but not less often than once a month, for build-up of<br />

dirt, scum, alkali deposits or staining. When examination reveals presence of these forms of<br />

residue, remove by methods recommended by glass manufacturer.<br />

D. Remove and replace glass which is broken, chipped, cracked, abraded, or damaged in other<br />

ways during construction period, including natural causes, accidents, and vandalism.<br />

E. Wash glass on both faces not more than 4 days prior to date scheduled for inspections<br />

intended to establish date of substantial completion in each area of project. Wash glass by<br />

method recommended by glass manufacturer.<br />

F. Refer to Section 01700.<br />

3.05 GLAZING SCHEDULE<br />

A. Glass Type A: Insulating glass consisting of clear tempered glass at indoor and outdoor lites.<br />

1. Classification of Units: Class CBA per ASTM E774.<br />

2. Air Space Width: Nominal ! inch measured perpendicularly from surfaces of glass<br />

lites at unit’s edge.<br />

3. Glass Filling: Fill air space with argon.<br />

4. Sealing System: Dual seal, primary and secondary sealants: manufacturer’s standard<br />

sealants.<br />

5. Spacer <strong>Specification</strong>s: Manufacturer’s standard metal.<br />

a. Dessicant: Either molecular sieve or silica gel or blend of both.<br />

b. Corner <strong>Construction</strong>: Manufacturer’s standard corner construction.<br />

c. Color of Spacer: As selected by Architect from manufacturer’s standard<br />

colors.<br />

6. Glass <strong>Specification</strong>s: Comply with the following requirements:<br />

a. Thickness of Each Lite: 6.0 mm (0.23 inch).<br />

b. Uncoated Indoor Lite: Kind FT (fully tempered), Condition A (uncoated) Class<br />

1 (clear) float glass.<br />

c. Coated Outdoor Lite: Kind FT (fully tempered), Low E Coating (sputtered)<br />

No. 2 Surface, Class 1 (clear) float glass.<br />

7. Nominal Performance Characteristics as indicated below:<br />

a. Summer Daytime U-Value: 0.27.<br />

b. Winter Nighttime U-Value: 0.29.<br />

c. Shading Coefficient: 0.44.<br />

B. Glass Type B: Insulating glass consisting of clear float glass at indoor and outdoor lites.<br />

1. Classification of Units: Class CBA per ASTM E774.<br />

2. Air Space Width: Nominal ! inch measured perpendicularly from surfaces of glass<br />

lites at unit’s edge.<br />

3. Glass Filling: Fill air space with argon.<br />

4. Sealing System: Dual seal, primary and secondary sealants: manufacturer’s standard<br />

sealants.<br />

5. Spacer <strong>Specification</strong>s: Manufacturer’s standard metal.<br />

a. Dessicant: Either molecular sieve or silica gel or blend of both.<br />

b. Corner <strong>Construction</strong>: Manufacturer’s standard corner construction.<br />

c. Color of Spacer: As selected by Architect from manufacturer’s standard<br />

colors.<br />

6. Glass <strong>Specification</strong>s: Comply with the following requirements:<br />

a. Thickness of Each Lite: 6.0 mm (0.23 inch).<br />

b. Uncoated Indoor Lite: Class 1 (clear) float glass.<br />

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c. Coated Outdoor Lite: Low E Coating (sputtered) No. 2 Surface, Class 1<br />

(clear) float glass.<br />

7. Nominal Performance Characteristics as indicated below:<br />

a. Summer Daytime U-Value: 0.27.<br />

b. Winter Nighttime U-Value: 0.29.<br />

c. Shading Coefficient: 0.44.<br />

C. Glass Type C: 1/4" clear tempered float, clear Grade B, Style I type 1, quality of 3 Class 1.<br />

END OF SECTION<br />

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GLASS AND GLAZING 08800-6


SECTION 08950 - INSULATED TRANSLUCENT SANDWICH PANEL WALL/ROOF SYSTEM<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. Section includes translucent fiberglass sandwich panel system for walls or skylights<br />

consisting of 2-3/4" thick flat factory prefabricated into single units, including factory<br />

installation.<br />

1. Section includes all blocking, brake metal trim and other components required for<br />

installation and attachment to the surrounding materials.<br />

B. Related sections include:<br />

1. Division 5 Sections for structural steel framing.<br />

2. Division 4 Section “Unit Masonry.”<br />

3. Division 7 Section “Composite Panels.”<br />

4. Division 7 Section “Flashing and Sheet Metal.”<br />

5. Division 7 Section “Joint Sealers.”<br />

C. Requests for Substitutions: Comply with Division 1 requirements.<br />

1.03 SUBMITTALS<br />

A. Product Data: Submit shop drawings and color samples of face sheets and finishes according<br />

to Division 1.<br />

B. Samples: Submit product sample showing thickness, face sheets, colors and insulation 14" x<br />

28".<br />

C. Test Reports: Systems manufacturer to submit certified test reports by an independent<br />

testing organization for each type and class of panel system. Reports shall verify that the<br />

material will meet all performance requirements of this specification. Previously completed<br />

test reports will be acceptable if by current manufacturer and indicative of products proposed<br />

for this project. Test reports required are:<br />

1. Flame Spread and Smoke Developed (ASTM E-84 by UL 723)<br />

2. Burn Extent (ASTM D-635)<br />

3. Color Difference (ASTM D-2244)<br />

4. Impact Strength (Free-falling Ball Method)<br />

5. Tensile Bond Strength (ASTM C-297) after aging by ASTM D-1037.<br />

6. Shear Bond Strength (ASTM D-1002) after 5 different aging conditions<br />

7. Beam Bending Strength (ASTM E-72)<br />

8. Insulation “U” Factor (by NFRC 100; ASTM C-236; E-1423; and C-1199)<br />

9. Condensation Resistance Factor (AAMA 1503)<br />

10. Class A Roof Covering Burning Brand (ASTM E-108)<br />

11. Class A Roof System UL Listed (UL-790)<br />

D. Proof of regular, independent quality control monitoring under a nationally recognized<br />

building code review and listing program including the International Conference of Building<br />

Officials shall be submitted.<br />

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E. Submit complete energy and structural calculations and all above data with any request to be<br />

included as an approved product to bid this section.<br />

1.04 PERFORMANCE REQUIREMENTS<br />

A. System Deflection: No more than L/45 for entire system, unless otherwise indicated.<br />

B. Structural Loads: Provide system capable of handling the following loads when supporting full<br />

dead load:<br />

1. Wind Load: 32 psf plus or minus.<br />

2. Negative Load: 32 psf.<br />

3. Seismic Load: 0.18 W plus or minus.<br />

C. Air/Water Infiltration: For Water Penetration, curtainwall system shall be tested per<br />

procedures of ASTM E331, and shall show no water entry at WTP=10.00 psf, @ 5.00 gph/ft.<br />

squared. Test shall be performed before and after uniform loads are applied. For Air<br />

Leakage, system shall be tested per procedures of ASTM E283, and shall show results of no<br />

more than 0.01 cfm/ft. squared @ 1.56 psf (25 mph) and 0.01 cfm/ft. squared @ 6.24 psf (50<br />

mph).<br />

1.05 QUALITY ASSURANCE<br />

A. Installer Qualifications: Erection shall be by an installer who has been in the business of<br />

erecting and installing specified materials for at least five (5) consecutive years, and can<br />

show evidence of satisfactory completion of projects of similar size, scope and type.<br />

B. Shop drawings to be reviewed and stamped by structural engineer registered in the State of<br />

Utah.<br />

C. System manufacturer must be listed by a recognized building code authority, including the<br />

International Conference of Building Officials, which requires quality control inspections; and<br />

fire, structural and water infiltration testing by an approved agency for sandwich panel<br />

systems. Panels used on this project shall meet the criteria of ICBO and the International<br />

Building Code without restrictions to Chapter 26.<br />

D. Quality control inspections; and required testing conducted at least once each year, shall<br />

include manufacturing facilities, sandwich panel components and production sandwich panels<br />

for conformance with “Acceptance Criteria for Sandwich Panels” as regulated by the ICBO-<br />

ES or equivalent.<br />

E. Materials and products shall be manufactured by a company continuously and regularly<br />

employed in the manufacture of specified materials for a period of at least ten (10)<br />

consecutive years and which can show evidence of these materials being satisfactorily used<br />

on at least six (6) projects of similar size, scope and type within such a period. At least three<br />

(3) projects shall have been in successful use for ten (10) years or longer.<br />

F. Performance Requirement: The manufacturer shall be responsible for the configuration and<br />

fabrication of the complete panel system.<br />

G. Product Options: Drawings indicated size, dimension and profile of structural translucent<br />

panel system. <strong>Specification</strong>s indicate performance required. Other manufacturers that can<br />

meet portions of this specification and wish to be considered as alternates must comply with<br />

Div. 1, Substitutions and Alternates, and can offer alternate bids for consideration using those<br />

guidelines.<br />

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1.06 PROJECT CONDITIONS<br />

A. Field Measurements: Verify dimensions in system installation areas and indicate if<br />

dimensions on shop drawings are actual or guaranteed dimensions.<br />

1.07 WARRANTY<br />

A. General Warranty: Any warranties specified in this section shall not alter or change Owners<br />

rights and provisions received under other contract documents, and shall be in addition to<br />

those documents.<br />

B. Special Warranty: Provide system manufacturer provide written agreement to repair or<br />

replace all defective panel and system craftsmanship for a period of one (1) year from date of<br />

substantial completion. Provide Installer’s warranty against leakage for one (1) year from date<br />

of substantial completion.<br />

1.08 PRODUCT HANDLING<br />

A. Store panels on long edge, several inches above the ground, blocked and under cover to<br />

prevent damage. Follow manufacturer’s storage and handling instructions.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Kalwall Corporation.<br />

B. Manufacturers wishing to bid this section must submit product information showing all<br />

compliance including IBC compliance in accordance with the ICBO reports and receive<br />

written approval prior to bidding.<br />

2.02 MATERIALS AND PANEL FABRICATION<br />

A. Translucent Fiberglass Faces: Manufactured from glass fiber reinforced thermoset resins by<br />

insulated system fabricator especially for architectural use. Thermoplastic (e.g.<br />

polycarbonate, acrylic) faces are not acceptable.<br />

B. Flammability: The interior face sheet shall be UL listed and have a flamespread rating no<br />

greater than 45 and smoke developed no greater than 350 when tested in accordance with<br />

UL 723. Burn extent by ASTM D-635 shall be no greater than 1". Faces shall not deform,<br />

deflect, drip when subject to fire or flame, or become detached when subjected to 300<br />

degrees F for 25 minutes.<br />

C. Weatherability: The full thickness of the exterior face shall not change color more than 3.0<br />

Hunter of CIE Units DELTA E by ASTM D-2244 after five (5) years outdoor South Florida<br />

weathering at 5 degrees facing south, determined by the average of at least three (3) white<br />

samples with and without a protective film or coating to insure maximum, long-term color<br />

stability.<br />

1. Class A Roof System: Seven (7) Units, after 30 months exposure.<br />

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D. Exterior Face: Provide a permanent glass veil erosion barrier integrally embedded to provide<br />

maximum long-term resistance to fiber exposure. Substitute plastic surface films, coatings or<br />

veils not acceptable.<br />

E. Face Sheets: Provide smooth face sheets with maximum variation in thickness of not more<br />

than plus or minus 10% and uniform in color.<br />

1. Exterior Face Sheet:<br />

a. Thickness: 0.070"<br />

b. Color: Crystal.<br />

2. Interior Face Sheet:<br />

a. Thickness: 0.045".<br />

b. Color: White.<br />

F. Panel System: 2-3/4" thick, made of two sheets of translucent fiberglass, bonded by heat and<br />

pressure to either an aluminum or composite grid core specifically for architectural use.<br />

G. Thermal Insulation: Provide NFRC laboratory tested and certified system:<br />

1. “U” Factor: 0.29 by ASTM C-236, E-1423 and C-1199.<br />

H. Light & Solar Transmission per ASTM E-972:<br />

1. Light Transmission: 20<br />

2. Shading Coefficient: 0.219.<br />

I. Grid Cores:<br />

1. Grid Pattern: Symmetrical about the horizontal centerline for each flat panel:<br />

a. Nominal 12” x 12", square.<br />

2. Panels shall withstand 1200 degrees F fire for minimum (1) hour without collapse or<br />

exterior flaming.<br />

J. Adhesive:<br />

1. Laminate Adhesive: Heat and pressure resin-type engineered for structural sandwich<br />

panel use, with minimum 25 years field use, and passing testing requirements<br />

specified by the International Conference of Building Officials “Acceptance Criteria for<br />

Sandwich Panel Adhesive.”<br />

2. Minimum Strength: 750 PSI tensile strength by ASTM C-297 after two (2) exposures<br />

to six (6) cycles each of the aging conditions prescribed by ASTM D-1037.<br />

3. Shear strength by ASTM D-1002 minimum after exposures to five (5) separate aging<br />

conditions:<br />

a. 50% Relative Humidity at 73 degrees F: 540 PSI<br />

b. 182 degrees F: 100 PSI<br />

c. Accelerated Aging by ASTM D-1037 at room temperature: 800 PSI<br />

d. Accelerated Aging by ASTM D-1037 at 182 degrees F: 250 PSI<br />

e. 500-hour Oxygen Bomb by ASTM D-572: 1400 PSI<br />

K. Impact Resistance:<br />

1. Exterior Face Sheet: Uniform in strength and repel an impact equal to 60 ft. lbs.<br />

without fracture or tear when impacted by 3-1/2" diameter, 6.37 lb. free-falling ball,<br />

and be resistant to penetration by pencil point.<br />

L. Translucent Structural Sandwich Panel: True sandwich panel of flat fiberglass sheets bonded<br />

to a grid core of mechanically interlocking I-beams, laminated under a controlled process of<br />

heat and pressure, and deflect no more than 1.9" at 30 psf in 10' by ASTM E-72.<br />

M. The adhesive bonding line shall be straight, cover the entire width of the I-beam, and have a<br />

neat, sharp edge. In order to insure bonding strength, white spots at intersections of mutins<br />

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INSULATED TRANSLUCENT SANDWICH PANEL WALL/ROOF SYSTEM 08950 - 4


and mullions shall not exceed 4 for each 40 sq. ft. of panel, nor shall they be more than 3/64"<br />

in width.<br />

N. Where practical, pre-assemble and seal panels and aluminum perimeter frame at the factory.<br />

Ship panels to the job site packaged to prevent damage and ready for erection.<br />

O. Perimeter Closure System, Battens and Aluminum Finishes:<br />

1. Closure System: Extruded 6063-T6 and 6063-T5 aluminum clamp-rite screw type.<br />

2. Aluminum Closures: Supply with 300 series stainless steel screws (excluding final<br />

fasteners to building) and factory sealed to the panels. Field install aluminum battens<br />

and cap plates.<br />

3. All exposed aluminum to be architectural corrosion resistant finish which meets the<br />

performance requirements of AAMA 2604. For bidding purposes, provide the<br />

following colors from Kalwall Corporation or similar colors from other manufacturers.<br />

Actual color selection may vary.<br />

a. Exterior Metal Finish Color: Brick #88<br />

b. Interior Metal Finish Color: Bone White #21B.<br />

4. Flexible Sealing Tape: Manufacturer’s standard pre-applied to serrated edges of<br />

closure system at factory under controlled conditions.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Do not install systems until conditions adversely affecting installation and performance have<br />

been corrected.<br />

3.02 PREPARATION<br />

A. Prepare openings including isolating dissimilar materials from aluminum system which may<br />

cause damage by electrolysis. Provide temporary enclosures if required, to protect interior<br />

from weather, theft or vandalism.<br />

3.03 INSTALLATION<br />

A. The installer shall erect translucent panel system in strict accordance with approved shop<br />

drawings as supplied by manufacturer, including fastening and sealing. Clean aluminum<br />

before sealants are applied.<br />

B. Secure non-moveable joints, and accommodate thermal and mechanical movements.<br />

C. If required, insure weep holes are correctly installed.<br />

D. After other trades have completed work on adjacent material, inspect translucent panel<br />

installation and make any adjustments necessary to insure proper installation and weathertight<br />

conditions.<br />

3.03 CLEANING<br />

A. Clean both sides of panel system after installation, according to manufacturer’s<br />

recommendations.<br />

END OF SECTION<br />

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INSULATED TRANSLUCENT SANDWICH PANEL WALL/ROOF SYSTEM 08950 - 5


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

INSULATED TRANSLUCENT SANDWICH PANEL WALL/ROOF SYSTEM 08950 - 6


DIVISION 9 – FINISHES<br />

Section 09250 – Gypsum Board Assemblies<br />

Section 09300 – Tile<br />

Section 09510 – Acoustical Ceilings<br />

Section 09650 – Resilient Flooring<br />

Section 09680 – Carpet<br />

Section 09900 – Painting<br />

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DIVISION TABLE OF CONTENTS


SECTION 09250 - GYPSUM BOARD ASSEMBLIES<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. This Section includes the following:<br />

1. Non-load bearing steel framing members for gypsum board assemblies.<br />

2. Gypsum board assemblies attached to steel framing.<br />

3. Cementitious baker units installed at all toilet room walls.<br />

4. Sound attenuation batt insulation.<br />

B. Related Documents<br />

1. Refer to Division 6 Section “Rough Carpentry” for backing and blocking.<br />

2. Division 9 Section “Tile” for glazed wall tile installed on cementitious backer units.<br />

3. Division 7 Section “Joint Sealants” for acoustical sealants.<br />

1.02 SHOP DRAWINGS<br />

A. Refer to section 01300.<br />

B. Manufacturer’s specifications.<br />

1.03 QUALITY ASSURANCE<br />

A. Coordinate with trades whose work connects with, is affected by, or is concealed by drywall.<br />

Before proceeding with work, make certain all required inspections have been made.<br />

B. Standards:<br />

1. Comply with all applicable requirements of "American Standard <strong>Specification</strong>s for the<br />

Application and Finishing of Gypsum Wallboard", by the American Standard<br />

Association except where more stringent requirements are called for herein, local<br />

codes, or by manufacturer. Do all cutting and patching required to accommodate<br />

other trades.<br />

1.04 DELIVERY AND STORAGE<br />

A. Store materials off ground and cover against weather. Remove any damaged materials from<br />

the site.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Steel Framing and Furring:<br />

a. Dale Industries, Inc.<br />

b. Dietrich Industries, Inc.<br />

c. Gold Bond Building Products Div., National Gypsum Co.<br />

2. Gypsum Boad:<br />

a. Domtar Gypsum.<br />

b. Georgia-Pacific Corp.<br />

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GYPSUM BOARD ASSEMBLIES 09250-1


c. Gold Bond Building Products Div., National Gypsum Co.<br />

d. United States Gypsum Co.<br />

3. Tile Backer Board:<br />

a. Georgia Pacific Gypsum.<br />

4. Sound Attenuation Batt Insulation:<br />

a. CertainTeed Corporation<br />

b. Johns Manville Corporation<br />

c. Owens Corning<br />

5. Slotted Deflection Track;<br />

a. Brady <strong>Construction</strong> Innovations. Inc.<br />

2.02 WALLBOARD MATERIALS<br />

A. Gypsum wallboard shall conform to ASTM C-36.<br />

B. Provide the following types:<br />

1. At rated construction: 5/8" thick x 4' wide fire resistive gypsum board, Type X.<br />

2. 5/8" thick x 4' wide standard gypsum board.<br />

2.05 FIBERGLASS-MAT FACED GYPSUM BACKING BOARD:<br />

A. Fiberglass-Mat Faced Units: ASTM C1178, Type X and as follows:<br />

1. Thickness: 5/8 inch.<br />

2. Width: 4 feet.<br />

3. Length: 8 feet.<br />

4. Weight: 2600 pounds per thousand square feet.<br />

5. Edges: Square.<br />

6. Surfacing: Coated fiberglass mat on face, back, and long edges.<br />

7. Mold Resistance (ASTM D3273): Not less than 10, in a test as manufactured.<br />

8. Permeance (ASTM E96): Not more than 1.0 perms when tiled.<br />

9. Robinson Floor Test Rating (ASTM C627): Light commercial.<br />

10. Acceptable Products:<br />

a. 5/8 inch DensShield Fireguard Type X<br />

2.03 WALLBOARD ACCESSORIES<br />

A. Trim and edging: 26 gage electrogalvanized steel. Provide angle corner pieces with 1-3/4"<br />

legs at all external corners and U.S.G. No. 200-A metal trim pieces, as detailed, at all<br />

wallboard edges meeting dissimiliar materials and when edges are exposed.<br />

B. Screws: Type S, bugle head, blued steel, of lengths as required to accommodate thicknesses<br />

of wall and ceiling construction.<br />

C. Drywall channel screeds: Fry reglet type DRM-625-75.<br />

D. Laminating Adhesives: As recommended by manufacturer of gypsum board.<br />

2.04 METAL FRAMING<br />

A. Metal Studs: 25 gage unless noted otherwise, electrogalvanized steel, 3-5/8", with dissimilar<br />

flange widths to permit nesting. Provide punch holes at 24" o.c. and 12" from end of studs<br />

capable of passing pipe and conduit and interlocking 1-1/2" reinforcing channel.<br />

1. Provide 20 gage studs at the following locations:<br />

a. Walls over 13 feet high.<br />

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GYPSUM BOARD ASSEMBLIES 09250-2


. At door jambs<br />

c. At walls with tile finishes.<br />

B. Channels: 1-1/2", weighing 520 pounds per 1,000 lineal feet, 16 gage, painted.<br />

C. Furring channels: Roll-formed 25 gage electrogalvanized cold steel, "hat channels",<br />

approximately 2-5/8" wide at base, 7/8" deep.<br />

D. Ceiling runner channels: 1-1/2" cold-rolled steel, weighing 475 pounds per 1,000 lineal feet,<br />

rust inhibitive painted. Use same channel for partition reinforcing.<br />

E. Floor and ceiling runners: 25 gage electrogalvanized steel, "U" shaped sections, of sizes<br />

required to accommodate metal studs.<br />

F. Tie wire: 18 gage soft annealed galvanized steel wire.<br />

G. Hanger wire: 9 gage, galvanized annealed steel wire.<br />

H. Furring channels for 2" insulated wall (exterior) 25 gauge electro-galvanized cold steel.<br />

2.05 SOUND ATTENUATION BATT INSULATION<br />

A. Type: Unfaced glass fiber acoustical insulation complying with ASTM C 665, Type I.<br />

B. Size: 3-1/2 inches thick<br />

C. Surface Burning Characteristics, when tested in accordance with ASTM E 84:<br />

1. Maximum flame spread: 10<br />

2. Maximum smoke developed: 10<br />

D. Combustion Characteristics: Passes ASTM E 136.<br />

E. Fire Resistance Ratings: Passes ASTM E 119 as part of a complete fire tested wall assembly.<br />

F. Dimensional Stability: Linear Shrinkage less than 0.1%<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine all subsurfaces to receive work and report, in writing to Architect, any detrimental<br />

conditions. Failure to observe this injunction constitutes a waiver to any subsequent claims to<br />

the contrary. Commencement of work will be construed as acceptance of all subsurfaces.<br />

3.02 INSTALLATION<br />

A. Suspension systems:<br />

1. All main runners shall be 1-1/2" runner channels at 48" o.c. suspend from structure by<br />

9 gage annealed wire, spaced at 36" o.c.<br />

2. Cross members shall be 7/8" hat channels at 16" o.c. Provide wall track where<br />

suspension system meets vertical surface.<br />

3. Deflection from loading of suspension system shall not exceed 1/360 of the span.<br />

4. When applicable comply with 1 hr. fire rating requirements.<br />

B. Framing:<br />

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1. Comply with installation instructions of U.S.G. installation handbook, latest edition.<br />

2. Install additional stud and jambs of openings.<br />

3. Install deflection tracks where studs are continuous to roof deck.<br />

C. Gypsum Board:<br />

1. Apply boards with long dimension perpendicular to framing members with all abutting<br />

ends and edges over supports. Neatly fit and stagger all end joints. Make joints occur<br />

on different studs at opposite sides of partition. Cut and fit neatly around all outlets<br />

and switches. Space fasteners 8" o.c. along vertical edges and 12" o.c. at midpoints,<br />

3/8" from edge of board. Fasten boards to backings specified.<br />

2. Erection techniques shall result in plumb and straight surfaces with no waves or<br />

buckles, free or unevenness at joints.<br />

3. Joints shall be in continuous moderate contact.<br />

4. If framing members are out of alignment, bowed or warped, correct to make true<br />

surfaces before application of gypsum board. Use method of correction approved by<br />

the Architect. Make finished walls or ceilings plumb and level without ridges, bows, or<br />

warps.<br />

5. Execute wallboard work when building temperature is within a range of 55 degrees to<br />

90 degrees F. Ventilate to eliminate excessive moisture.<br />

D. Fiberglass-Mat Faced Gypsum Backing Board:<br />

1. General: In accordance with ASTM C840 and the manufacturer’s recommendations.<br />

Install at toilet room walls.<br />

a. Install other accessories where required.<br />

E. Finishing Gypsum Board Assemblies<br />

1. General: Apply joint treatment at gypsum board joints (both directions); flanges of<br />

corner beads, edge trim, and control joints; penetrations; fastener heads, surface<br />

defects, and elsewhere as required to prepare gypsum board surfaces for decorations<br />

and levels of gypsum board finish indicated.<br />

2. Prefill open joints, rounded or beveled edges, and damaged areas using setting-type<br />

joint compound.<br />

3. Apply joint tape over gypsum board joints except those with trim accessories having<br />

concealed face flanges not requiring taping to prevent cracks from developing in joint<br />

treatment at flange edges.<br />

4. Levels of Gypsum Board Finish: Provide the following levels of gypsum board finish<br />

per GA-214.<br />

5. For gypsum board surfaces exposed to view, provide level 4 gypsum board finish.<br />

Embed tape in joint compound and apply three separate coats of joint compound over<br />

joints, angles, fastener heads, and accessories. Touch up and sand between coats<br />

and after last coat as needed to produce a surface free of visual defects and ready for<br />

decoration. Use one of the following joint compound combinations:<br />

a. Fill (Second) Coat: Job-mixed, drying-type topping compound.<br />

b. Finish (Third) Coat: Job-mixed, drying-type topping compound.<br />

c. Embedding and First Coat: Job-mixed, drying-type all-purpose compound.<br />

d. Fill (Second) Coat: Job-mixed, drying-type all-pourpose compound.<br />

e. Finish (Third) Coat: Job-mixed, drying-type all-purpose compound.<br />

f. Embedding and First Coat: Setting-type compound.<br />

g. Finish (Third) Coat: Job-mixed, drying-type all-purpose compound.<br />

6. For gypsum board not exposed to view (above ceilings), provide a level 2 finish,<br />

applying joint compound for an embedding coat and for a first coat.<br />

7 Allow compound to thoroughly dry for at least 24 hours.<br />

8. Gypsum Wallboard is to be a smooth non-textured finish.<br />

9. Give all dimples at fastener heads and all marred spots on surface of board 1 coat<br />

joint compound and 2 coats finishing compound, applied as each coat is applied.<br />

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10. Install metal corner reinforcement at all external corners. Conceal flanges of metal<br />

reinforcing with at least 2 coats of compound. When completed, compound shall<br />

extend approximately 8" to 10" on each side of metal nosing.<br />

11. After each application of joint or finishing compound has dried, lightly sand all joints<br />

and leave all board and treated areas uniformly smooth ready for painting.<br />

12. Where walls run to underside of deck, all voids in deck must be filled and sealed with<br />

dry wall, insulation or if rated, then one-hour material approved by the Architect.<br />

13. Do all cutting and patching where drywall construction must be penetrated by other<br />

trades.<br />

F. Sound Attenuation Batts:<br />

1. Comply with manufacturer's instructions for particular conditions of installation in each<br />

case.<br />

2. Batts may be friction-fit in place until the interior finish is applied. Install batts to fill<br />

entire stud cavity. If stud cavity is less than 96" in height, cut lengths to friction-fit<br />

against floor and ceiling tracks. Carefully cut batts to fit around outlets, junction boxes<br />

and other irregularities.<br />

3. Where walls are not finished on both sides, or insulation does not fill the cavity depth,<br />

provide supplementary support to hold product in place.<br />

4. Where insulation must extend higher than 8 feet, provide temporary support to hold<br />

product in place until the finish material is applied.<br />

3.03 CLEANUP<br />

A. Refer to Section 01700.<br />

END OF SECTION<br />

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SECTION 09300 - TILE<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. This Section includes tile work shown on the drawings and as specified herein for the<br />

following:<br />

1. Unglazed Ceramic mosaic tile.<br />

2. Glazed wall tile.<br />

3. Porcelain floor tile.<br />

4. Thresholds installed as part of tile installations.<br />

B. Related Sections include the following:<br />

1. Division 3 Section “Concrete Work” for monolithic slab finishes specified for tile<br />

substrates.<br />

2. Division 7 Section “Joint Sealants” for sealing of expansion, contraction, control, and<br />

isolation joints in tile surfaces.<br />

3. Division 9 Section “Gypsum Board Assemblies” for cementitious backer units installed<br />

in toilet rooms.<br />

1.02 DEFINITIONS<br />

A. Module Size: Actual tile size (minor facial dimension as measured per ASTM C 499) plus joint<br />

width indicated.<br />

B. Facial Dimension: Nominal tile size as defined in ANSI A137.1.<br />

1.03 PERFORMANCE REQUIREMENTS<br />

A. Static Coefficient of Friction: For tile installed on walkway surfaces, provide products with the<br />

following values as determined by testing identical products per ASTM C 1028:<br />

1. Level Surfaces: Minimum 0.6.<br />

B. Load-Bearing Performance: For ceramic tile installed on walkway surfaces, provide<br />

installations rated for the following load-bearing performance level based on testing<br />

assemblies according to ASTM C 627 that are representative of those indicated for this<br />

Project:<br />

1. Heavy: Passes cycles 1 through 12.<br />

1.04 SUBMITTALS<br />

A. Product Data: For each type of tile, mortar, grout, and other products specified.<br />

B. Tile Samples for Selection: Manufacturer’s color charts consisting of actual tiles or sections of<br />

tiles showing the full range of colors, textures, and patterns available for each type and<br />

composition of tile indicated. Include Samples of accessories involving color selection.<br />

C. Grout Samples for Selection: Manufacturer’s color charts consisting of actual sections of grout<br />

showing the full range of colors available for each type of grout indicated.<br />

1.05 QUALITY ASSURANCE<br />

A. Conform to applicable requirements of the American Standards Association <strong>Specification</strong>s (A-<br />

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108 Series), and the “Tile Handbook” of the Tile Council of America, Inc., and be equal to or<br />

exceed standard grade. Tile shall be set by journeyman tile setters.<br />

B. Installer Qualifications: Engage an experienced installer who has completed tile installations<br />

similar in material, design, and extent to that indicated for this Project and with a record of<br />

successful in-service performance.<br />

C. Source Limitations for Tile: Obtain each color, grade, finish, type, composition, and variety of<br />

tile from one source with resources to provide products from the same production run for each<br />

contiguous area of consistent quality in appearance and physical properties without delaying<br />

the Work.<br />

D. Source Limitations for Selling and Grouting Materials: Obtain ingredients of a uniform uality for<br />

each mortar, adhesive, and grout component from a single manufacturer and ach aggregate<br />

from one source or producer.<br />

E. Source Limitations for Other Products: Obtain each of the following products specified n this<br />

Section from one source and by a single manufacturer for each product:<br />

1. Stone thresholds.<br />

2. Waterproofing.<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver and store packaged materials in original containers with seals unbroken and abels<br />

intact until time of use. Comply with requirement of ANSI A137.1 for labeling sealed tile<br />

packages.<br />

B. Prevent damage or contamination to materials by water, freezing, foreign matter, and other<br />

causes.<br />

C. Handle tile with temporary protective coating on exposed surfaces to prevent coated surfaces<br />

from contacting backs or edges of other units. If coating does contact bonding surfaces of tile,<br />

remove coating from bonding surfaces before selling tile.<br />

1.07 EXTRA MATERIALS<br />

A. Deliver extra materials to Owner. Furnish extra materials described below that match products<br />

installed, are packaged with protective covering for storage, and are identified with labels<br />

describing contents.<br />

1. Tile and Trim Units: Furnish quantity of full-size units equal to 3 percent of amount<br />

installed, for each type, composition, color, pattern, and size indicated.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated into the Work include, but are not limited to, the following:<br />

1. Tile Products:<br />

a. American Olean Tile Company<br />

b. Dal-Tile Corporation.<br />

c. Florida Tile Industries, Inc.<br />

d. United States Ceramic Tile Company.<br />

2. Tile-Setting and -Grouting Materials:<br />

a. American Olean Tile Company<br />

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2.02 PRODUCTS, GENERAL<br />

b. Dal-Tile Corporation.<br />

c. Laticrete International, Inc.<br />

d. Mapei Corporation.<br />

A. ANSI Ceramic Tile Standard: Provide tile that complies with ANSI Al 37.1, “<strong>Specification</strong>s for<br />

Ceramic Tile,” for types, compositions, and other characteristics indicated.<br />

1. Provide tile complying with Standard Grade requirements, unless otherwise indicated.<br />

2. For facial dimensions of tile, comply with requirements relating to tile sizes specified<br />

in Part 1 “Definitions” Article.<br />

B. ANSI Standards for Tile Installation Materials: Provide materials complying with ANSI<br />

standards referenced in “Setting Materials” and “Grouting Materials” articles.<br />

C. Colors, Textures, and Patterns: Where manufacturer’s standard products are indicated for tile,<br />

grout, and other products requiring selection of colors, surface textures, patterns, and other<br />

appearance characteristics, provide specific products or materials complying with the<br />

following requirements:<br />

1. Provide Architect’s selections from manufacturer’s full range of colors, textures, and<br />

patterns for products of type indicated.<br />

2. Provide tile trim and accessories that match color and finish of adjoining flat tile.<br />

D. Factory Blending: For tile exhibiting color variations within the ranges selected during Sample<br />

submittals, blend tile in the factory and package so tile units taken from one package show the<br />

same range in colors as those taken from other packages and match approved Samples.<br />

E. Mounting: Where factory-mounted tile is required, provide back- or edge-mounted tile<br />

assemblies as standard with manufacturer, unless another mounting method is indicated.<br />

1. Where tile is indicated for installation in wet areas, do not use back- or edge-mounted<br />

tile assemblies unless tile manufacturer specifies in writing that this type of mounting<br />

is suitable for these kinds of installations and has a record of successful in-service<br />

performance.<br />

F. Factory-Applied Temporary Protective Coating: Where indicated under tile type, protect<br />

exposed surfaces of tile against adherence of mortar and grout by precoating them with a<br />

continuous film of petroleum paraffin wax, applied hot. Do not coat unexposed tile surfaces.<br />

2.03 TILE PRODUCTS<br />

A. Unglazed Ceramic Mosaic Tile: Provide factory-mounted flat tile complying with the following<br />

requirements:<br />

1. Composition: Porcelain.<br />

2. Module Size: 2 by 2 inches and as scheduled.<br />

3. Nominal Thickness: 1/4 inch.<br />

4. Face: Plain with cushion edges.<br />

5. Colors: Provide colors in patterns indicated on drawings. Dal-Tile colors are indicated<br />

below:<br />

a. Field Tile: FT-1: Biscuit D317<br />

b. Accent Tile:<br />

1) FT-2: Garden Spot D141<br />

2) FT-3: Luminary Gold D142<br />

3) FT-4: Galaxy D023.<br />

4) FT-5: Suede Gray D182<br />

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B. Porcelain Floor Tile (FT-6):<br />

1. Composition: Porcelain<br />

2. Size: 13 by 13 inches.<br />

3. Nominal Thickness: 5/16 inch.<br />

4. Color: Regal Rouge CV 13, Dal-Tile.<br />

C. Glazed Wall Tile: Provide flat tile complying with the following requirements:<br />

1. Module Size: 4-1/4 by 4-1/4 inches and as scheduled. Refer to drawings for patterns.<br />

2. Thickness: 5/1 6 inch.<br />

3. Face: Plain with cushion edges.<br />

4. Mounting: Factory back-mounted.<br />

5. Colors: Provide colors in patterns indicated on drawings. For bidding purposes, use<br />

the following Dal-tile pricing groups or similar groups from other manufacturers:<br />

a. Field Tile: WT-1: Almond K165.<br />

b. Accent Tile:<br />

1) WT-2: Garden Spot 0141<br />

2) WT-3: Mustard Q012<br />

3) WT-4: Galaxy 1469<br />

4) WT-5: Orange Burst Q097<br />

6. Shapes: As follows, selected from manufacturer’s standard shapes:<br />

a. Coved base for Portland Cement Mortar Installations.<br />

b. Straight base for Thin-Set Mortar Installations.<br />

c. Surface bullnose for thin set mortar installations.<br />

d. Internal Corners: Field-butted square corners, except with coved base and<br />

cap angle pieces designed to member with stretcher shapes.<br />

2.04 THRESHOLDS<br />

A. General: Provide thresholds that are uniform in color and finish, fabricated to sizes and<br />

profiles indicated to provide transition between tile surfaces and adjoining finished floor<br />

surfaces.<br />

1. Threshold: 1/2" x 3" tapered marble threshold.<br />

a. Fabricate thresholds to heights indicated, but not more than 3/8 inch above<br />

adjoining finished floor surfaces, with transition edges beveled on a slope of<br />

no greater than 1:2.<br />

b. Provide marble threshold at transition from toilet rooms to hallways.<br />

2. Metal Edge: Schluter RENO-U or equal at other transitions between tile and carpet or<br />

vinyl composition tile. Profile as required for tile and adjacent material.<br />

a. Finish: Brushed stainless steel.<br />

3. Submit color samples for Architects approval.<br />

2.05 MORTAR<br />

A. Mortar Bed: Portland Cement Mortar: ANSI A108.1A<br />

B. Bond Coat: Latex-Portland Cement Mortar: ANSI A118.4.<br />

2.06 GROUTING<br />

A. Latex-Portland Cement Grout: ANSI A 118.6.<br />

1. Unsanded for joints between 1/16" and 1/8".<br />

a. Products: Mapei Ker 800 or approved equal.<br />

2. Sanded for joint over 1/8".<br />

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a. Products: Mapei Ker 200 or approved equal.<br />

3. Color as selected by Architect.<br />

B. Floor Tile: Mapei Kerapoxy or approved equal.<br />

2.07 ELASTOMERIC SEALANTS<br />

A. General: Provide manufacturer’s standard chemically curing, elastomeric sealants of base<br />

polymer and characteristics indicated that comply with applicable requirements of Division 7<br />

Section “Joint Sealers.”<br />

B. Colors: Provide colors of exposed sealants to match colors of grout in tile adjoining sealed<br />

joints, unless otherwise indicated.<br />

C. One-Part, Mildew-Resistant Silicone Sealant: ASTM C 920; Type 5; Grade NS; Class 25;<br />

Uses NT, G, A, and, as applicable to nonporous joint substrates indicated, 0; formulated with<br />

fungicide, intended for sealing interior ceramic tile joints and other nonporous substrates that<br />

are subject to in-service exposures of high humidity and temperature extremes.<br />

D. Multipart, Pourable Urethane Sealant for Use T: ASTM C 920; Type M; Grade P; Class 25;<br />

Uses T, M, A, and, as applicable to joint substrates indicated, 0.<br />

E. Available Products: Subject to compliance with requirements, products which may be<br />

incorporated into the Work include, but are not limited to, the following:<br />

1. One-Part, Mildew-Resistant Silicone Sealants:<br />

a. Dow Corning 786; Dow Corning Corporation.<br />

b. Sanitary 1700; GE Silicones.<br />

c. Pecora 898 Sanitary Silicone Sealant; Pecora Corp.<br />

d. Tremsil 600 White; Tremco, Inc.<br />

2. Multipart, Pourable Urethane Sealants:<br />

a. Chem-Calk 550; Bostik.<br />

b. Vulkem 245; Mameco International, Inc.<br />

c. NR-200 Urexpan; Pecora Corp.<br />

d. THC-900; Tremco, Inc.<br />

2.08 MISCELLANEOUS MATERIALS<br />

A. Trowelable Underlayments and Patching Compounds: Latex-modified, portland-cement-based<br />

formulation provided or approved by manufacturer of tile-setting materials for installations<br />

indicated.<br />

B. Metal Edge Strips: White-zinc-alloy terrazzo strips, 1/8 inch (3.2 mm) wide at tap edge with<br />

integral provision for anchorage to mortar bed or substrate, unless otherwise indicated.<br />

C. Temporary Protective Coating: Provide product indicated below that is formulated to protect<br />

exposed surfaces of tile against adherence of mortar and grout; is compatible with tile, mortar,<br />

and grout products; and is easily removable after grouting is completed without damaging<br />

grout or tile.<br />

1. Petroleum paraffin wax, fully refined and odorless, containing at least 0.5 percent oil<br />

with a melting point of 120 to 140 deg F (49 to 60 deg C) per ASTM D 87.<br />

D. Tile Cleaner: A neutral cleaner capable of removing soil and residue without harming tile and<br />

grout surfaces, specifically approved for materials and installations indicated by tile and grout<br />

manufacturers.<br />

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E. Penetrating Sealer: Non-yellowing, matte-finish, stain-resistant penetrating sealer.<br />

1. Equal to: AQUA MIX, Inc., Sealer’s Choice.<br />

2.09 MIXING MORTARS AND GROUT<br />

A. Mix mortars and grouts to comply with referenced standards and mortar and grout<br />

manufacturers’ written instructions.<br />

B. Add materials and additives in accurate proportions. Do not use or add any water to mortar or<br />

grout when mixing, use only latex additive.<br />

C. Obtain and use type of mixing equipment, mixer speeds, mixing containers, mixing time, and<br />

other procedures to produce mortars and grouts of uniform quality with optimum performance<br />

characteristics for installations indicated.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine substrates, areas, and conditions where tile will be installed, with Installer present,<br />

for compliance with requirements for installation tolerances and other conditions affecting<br />

performance of installed tile.<br />

1. Verify that substrates for setting tile are firm; dry; clean; free from oil, waxy films, and<br />

curing compounds; and within flatness tolerances required by referenced ANSI A 108<br />

series of tile installation standards for installations indicated.<br />

2. Verify that installation of grounds, anchors, recessed frames, electrical and<br />

mechanical units of work, and similar items located in or behind tile has been<br />

completed before installing tile.<br />

3. Verify that joints and cracks in tile substrates are coordinated with tile joint locations; if<br />

not coordinated, adjust latter in consultation with Architect.<br />

B. Do not proceed with installation until unsatisfactory conditions have been corrected.<br />

3.02 PREPARATION<br />

A. Remove coatings, including curing compounds, and other substances that contain soap, wax,<br />

oil, or silicone and are incompatible with tile-setting materials by using a terrazzo or concrete<br />

grinder, a drum sander, or a polishing machine equipped with a heavy-duty wire brush.<br />

B. Provide concrete substrates for tile floors installed with dry-set or latex-portland cement<br />

mortars that comply with flatness tolerances specified in referenced ANSI A 108 series of tile<br />

installation standards for installations indicated.<br />

1. Use trowelable leveling and patching compounds per tile-setting material<br />

manufacturer’s written instructions to fill cracks, holes, and depressions.<br />

2. Remove protrusions, bumps, and ridges by sanding or grinding.<br />

C. Blending: For tile exhibiting color variations within the ranges selected during Sample<br />

submittals, verify that tile has been blended in the factory and packaged so tile units taken<br />

from one package show the same range in colors as those taken from other packages and<br />

match approved Samples. If not factory blended, either return to manufacturer or blend tiles at<br />

Project site before installing.<br />

D. Field-Applied Temporary Protective Coating: Where indicated under tile type or needed<br />

to prevent adhesion or staining of exposed tile surfaces by grout, protect exposed surfaces of<br />

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tile against adherence of mortar and grout by precoating them with a continuous film of<br />

temporary protective coating indicated below, taking care not to coat unexposed tile surfaces:<br />

1. Petroleum paraffin wax, applied hot.<br />

3.03 INSTALLATION, GENERAL<br />

A. ANSI Tile Installation Standards: Comply with parts of ANSI A 108 series of tile installation<br />

standards in “<strong>Specification</strong>s for Installation of Ceramic Tile” that apply to types of setting and<br />

grouting materials and to methods indicated in ceramic tile installation schedules.<br />

B. TCA Installation Guidelines: TCAs “Handbook for Ceramic Tile Installation.’ Comply with TCA<br />

installation methods indicated in ceramic tile installation schedules.<br />

C. Extend tile work into recesses and under or behind equipment and fixtures to form a complete<br />

covering without interruptions, unless otherwise indicated. Terminate work neatly at<br />

obstructions, edges, and corners without disrupting pattern or joint alignments.<br />

D. Accurately form intersections and returns. Perform cutting and drilling of tile without marring<br />

visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in items for<br />

straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and other<br />

penetrations so plates, collars, or covers overlap tile.<br />

E. Jointing Pattern: Lay tile in grid pattern, unless otherwise indicated. Align joints when<br />

adjoining tiles on floor, base, walls, and trim are the same size. Lay out tile work and center<br />

tile fields in both directions in each space or on each wall area. Adjust to minimize tile cutting.<br />

Provide uniform joint widths, unless otherwise indicated.<br />

1. For tile mounted in sheets, make joints between tile sheets the same width as joints<br />

within tile sheets so joints between sheets are not apparent in finished work.<br />

F. Lay out tile wainscots to next full tile beyond dimensions indicated.<br />

G. Expansion Joints: Locate expansion joints and other sealant-filled joints, including control,<br />

contraction, and isolation joints, where indicated during installation of setting materials, mortar<br />

beds, and tile. Do not saw-cut joints after installing tiles.<br />

1. Locate joints in tile surfaces directly above joints in concrete substrates.<br />

2. Prepare joints and apply sealants to comply with requirements of Division 7 Section<br />

“Joint Sealants.”<br />

H. Grout tile to comply with the requirements of the following tile installation standards:<br />

1. For ceramic tile grouts (sand-portland cement, dry-set, commercial portland cement,<br />

and latex-portland cement grouts), comply with ANSI A 108.10.<br />

3.04 FLOOR TILE INSTALLATION<br />

A. General: Install tile to comply with requirements in the Ceramic Tile Floor Installation<br />

Schedule, including those referencing TCA installation methods and ANSI A 108 series of tile<br />

installation standards.<br />

1. Installation Methods:<br />

a. Tile over Concrete Slabs on Grade at Toilet Rooms: TCA F114.<br />

b. Tile over Concrete Slabs on Grade at Classrooms and Faculty Lounge: TCA<br />

115.<br />

B. Joint Widths: Install tile on floors with the following joint widths:<br />

1. Ceramic Mosaic Tile: 1/16 inch (1.6 mm).<br />

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C. Back Buttering: For installations indicated, obtain 100 percent mortar coverage by complying<br />

with applicable special requirements for back buttering of tile in referenced ANSI A 108 series<br />

of tile installation standards:<br />

1. Tile floors in wet areas.<br />

2. Tile 8” by 8” or larger.<br />

3. Tile floors installed with chemical-resistant grouts.<br />

D. Stone Thresholds: Install stone thresholds at locations indicated; set in same type of setting<br />

bed as abutting field tile, unless otherwise indicated.<br />

1. Set thresholds in latex-portland cement mortar for locations where mortar bed would<br />

otherwise be exposed above adjacent non-tile floor finish.<br />

3.05 WALL TILE INSTALLATION<br />

A. Install types of tile designated for wall installations to comply with requirements in the Ceramic<br />

Tile Wall Installation Schedule, including those referencing TCA installation methods and<br />

ANSI setting-bed standards.<br />

1. Installation Methods:<br />

a. Tile over Masonry Surfaces: TCA W211.<br />

b. Tile over Gypsum Board Surfaces: TCA W243/W244.<br />

B. Joint Widths: Install tile on walls with the following joint widths:<br />

1. Wall Tile: 1/16 inch.<br />

C. Back Buttering: For installations indicated, obtain 100 percent mortar coverage by complying<br />

with applicable special requirements for back buttering of tile in referenced ANSI A 108 series<br />

of tile installation standards:<br />

1. Tile wall installations in wet areas.<br />

2. Tile wall installations composed of tiles 8 by 8 inches or larger.<br />

3.06 CLEANING AND PROTECTING<br />

A. Cleaning: On completion of placement arid grouting, clean all ceramic tile surfaces so they are<br />

free of foreign matter.<br />

1. Remove latex-portland cement grout residue from tile as soon as possible.<br />

2. Unglazed tile may be cleaned with acid solutions only when permitted by tile and<br />

grout manufacturer’s written instructions, but no sooner than 10 days after installation.<br />

Protect metal surfaces, cast iron, and vitreous plumbing fixtures from effects of acid<br />

cleaning. Flush surface with clean water before and after cleaning.<br />

3. Remove temporary protective coating by method recommended by coating<br />

manufacturer that is acceptable to brick and grout manufacturer. Trap and remove<br />

coating to prevent it from clogging drains.<br />

B. Finished Tile Work: Leave finished installation clean and free of cracked, chipped, broken,<br />

unbonded, and otherwise defective tile work.<br />

C. Provide final protection and maintain conditions, in a manner acceptable to manufacturer and<br />

installer that ensure tile is without damage or deterioration at the time of Substantial<br />

Completion.<br />

1. When recommended by tile manufacturer, apply a protective coat of neutral protective<br />

cleaner to completed tile walls and floors. Protect installed tile work with kraft paper<br />

or other heavy covering during construction period to prevent staining, damage, and<br />

wear.<br />

2. Prohibit foot and wheel traffic from tiled floors for at least 7 days after grouting is<br />

completed.<br />

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D. Before final inspection, remove protective coverings and rinse neutral cleaner from tile<br />

surfaces.<br />

E. Refer to Section 01700.<br />

END OF SECTION<br />

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SECTION 09510 - ACOUSTICAL CEILINGS<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes acoustical ceiling panels, suspension system and accessories.<br />

B. Related Documents: Drawings and general provisions of Contract, including General and<br />

Supplementary Conditions and Division-1 <strong>Specification</strong> sections, apply to work of this section.<br />

1.02 SUBMITTALS<br />

A. Product Data: Manufacturers product specifications and installation instructions for each<br />

acoustical ceiling material required, and for each suspension system, including certified<br />

laboratory test reports and other data as required to show compliance with these<br />

specifications.<br />

1. Include manufacturer’s recommendations for cleaning and refinishing acoustical units,<br />

including precautions against materials and methods which may be detrimental to<br />

finishes and acoustical performances.<br />

B. Samples: Set of 6’ x 4” square samples for each acoustical unit required, showing full range of<br />

exposed color and texture to be expected in completed work.<br />

1. Set of 12” long samples of each exposed runner and molding.<br />

1.03 QUALITY ASSURANCE<br />

A. Installer Qualifications: Firm with not less than three years of successful experience in<br />

installation of acoustical ceilings similar to requirements for this project and which is<br />

acceptable to manufacturer of acoustical units, as shown by current written statement from<br />

manufacturer.<br />

B. Fire Performance Characteristics: Provide acoustical ceiling components that are identical to<br />

those tested for the following fire performance characteristics, according to ASTM test method<br />

indicated, by UL or other testing and inspecting agency acceptable to authorities having<br />

jurisdiction. Identify acoustical ceiling components with appropriate marking of applicable<br />

testing and inspecting agency.<br />

1. Surface Burning Characteristics: As follows, tested per ASTM E 84.<br />

a. Flame Spread: 25 or less.<br />

b. Smoke Developed: 50 or less.<br />

2. Fire Resistance Ratings: As indicated by reference to design designation in UL “Fire<br />

Resistance Directory” or “FM Approval Guide”, for floor, roof or beam assemblies in<br />

which acoustical ceilings function as a fire protective membrane; tested per ASTM E<br />

119. Provide protection materials for lighting fixtures and air ducts to comply with<br />

requirements indicated for rated assembly.<br />

C. Coordination of Work: Coordinate layout and installation of acoustical ceiling units and<br />

suspension system components with other work supported by or penetrating through, ceilings,<br />

including light fixtures, HVAC equipment, fire suppression system components, and partition<br />

systems.<br />

1.04 DELIVERY, STORAGE, AND HANDLING<br />

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A. Deliver acoustical ceiling units to project site in original, unopened packages and store them<br />

in a fully enclosed space where they will be protected against damage from moisture, direct<br />

sunlight, surface contamination or other causes.<br />

B. Before installing acoustical ceiling units, permit them to reach room temperature and a<br />

stabilized moisture content.<br />

C. Handle acoustical ceiling units carefully to avoid chipping edges or damaging units in any<br />

way.<br />

1.05 PROJECT CONDITIONS<br />

A Space Enclosure: Do not install interior acoustical ceilings until space is enclosed and<br />

weatherproof, wet-work in space is completed and nominally dry, work above ceilings<br />

completed, and ambient conditions of temperature and humidity will be continuously<br />

maintained at values near those indicated for final occupancy.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURER<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Suspension System:<br />

a. Armstrong.<br />

b. Chicago Metallic Corp.<br />

c. Donn Corp.<br />

2. Acoustical Tile:<br />

a. Armstrong.<br />

b. USG.<br />

c. Celotex.<br />

2.02 MATERIALS<br />

A. Acoustical Ceiling Units:<br />

1. General: Provide manufacturer’s standard units of configuration indicated which are<br />

prepared for mounting method designated and which comply with FS 55-5-1 18<br />

requirements, including those indicated by reference to type, form, pattern, grade<br />

(NRC or NIC’s as applicable), light reflectance coefficient (LR), edge detail, and joint<br />

detail (if any).<br />

2. Mounting Method for Measuring NRC: No. 7 (mechanically mounted on special metal<br />

support), FS 55-5-1 18; or Type E-400 mounting as per ASTM E 795.<br />

3. Sound Attenuation Performance: Provide acoustical ceiling units with ratings for<br />

ceding sound transmission class (STC) of range indicated as determined according to<br />

AMA 1 -II “Ceiling Sound Transmission Test by Two-Room Method” with ceilings<br />

continuous at partitions and supported by a metal suspension system of type<br />

appropriate for ceiling unit of configuration indicated (concealed for tile, exposed for<br />

panels).<br />

B. Provide the following ceiling types. The manufacture and product name is provided to<br />

establish the standard quality, and design type required. Other approved manufacturers shall<br />

use equal products.<br />

1. Type “A” – USG Aspen No. 651<br />

a. Size: 24” x 48” x 3/4”.<br />

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. Edge: Angled tegular.<br />

c. CAC: 35<br />

d. NRC: .55<br />

e. LR: .87<br />

f. Surface Finish: Factory-applied vinyl latex paint.<br />

g. Color: White.<br />

2. Type “B” – USG Aspen No. 650 Panel<br />

a. Size: 24” x 24” x 3/4”<br />

b. Edge: Angled tegular.<br />

c. CAC: 35<br />

d. NR: .55<br />

e. LR: .87<br />

f. Surface Finish: Factory-applied vinyl latex paint.<br />

g. Color: White.<br />

3. Type “C” – USG Curvatura Suspension System<br />

a. Infill Panel: 24” x 24”<br />

b. Tee: 15/16” face<br />

c. Edge Trim: 2-1/4” with attachment clips<br />

d. Insulation: 1” semi-rigid on top of panels<br />

e. Infill Panel Finish: Aluminum perforated<br />

1) Pattern: No. A188<br />

2) Perforations: Round, 3/16”<br />

3) Open Area: 5%.<br />

f. Color: As selected by Architect.<br />

1) Two colors minimum.<br />

C. Metal Suspension System: Provide metal suspension systems of type, structural classification<br />

and finish indicated which comply with applicable ASTM C 635 requirements.<br />

1. Finishes and Colors: Provide manufacturer’s standard finish for type of system<br />

indicated, unless otherwise required. For exposed suspension members and<br />

accessories with painted finish, provide color indicated or, if not otherwise indicated,<br />

as selected by Architect from manufacturer’s full range of standard colors.<br />

2. Attachment Devices: Size for 5 times design load indicated in ASTM C 635, Table 1,<br />

Direct Hung.<br />

3. Hanger Wire: Galvanized carbon steel wire, ASTM A 641, soft temper, prestretched,<br />

Class 1 coating, sized so that stress at 3- times hanger design loan (ASTM C 635,<br />

Table 1, Direct Hung), will be less than yield stress of wire, but provide not less than<br />

12 gage.<br />

4. Edge Moldings and Trim: Metal of types and profiles indicated or, if not indicated,<br />

provide manufacturer’s standard molding for edges and penetrations of ceiling which<br />

fits with type of edge detail and suspension system indicated.<br />

a. Perimeter Molding: 7/8” x 7/8” hemmed angle molding with prefinished edges.<br />

1) Color: Black or as selected by Architect.<br />

b. Provide 4” high fascia molding with attachment clips where ceilings transition<br />

from 8”-8” to 9’-0”.<br />

2) Color: To be selected by Architect.<br />

5. Non-Fire-Rated Single Web Steel Suspension System:<br />

a. Structural Classification: Heavy-Duty System.<br />

b. Equal to Armstrong “Prelude XL” system (15/16” exposed tee).<br />

6. Seismic Joint Clips: Provide Armstrong SJCG seismic joint clips at each joint.<br />

PART 3 - EXECUTION<br />

3.01 PREPARATION<br />

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A. Coordination: Furnish layouts for inserts, clips, or other supports required to be installed by<br />

other trades for support of acoustical ceilings.<br />

1. Furnish concrete inserts, steel deck hanger clips and similar devices to other trades<br />

for installation well in advance of time needed for coordination of other work.<br />

B. Measure each ceiling area and establish layout of acoustical units to balance border widths at<br />

opposite edges of each ceiling. Avoid use of less-than-half width units at borders, and comply<br />

with reflected ceiling plans wherever possible.<br />

3.02 INSTALLATION<br />

A. General: Install materials in accordance with manufacturer’s printed instructions, and to<br />

comply with governing regulations, fire resistance rating requirements as indicated, and<br />

industry standards applicable to work.<br />

B. Arrange acoustical units and orient directionally-patterned units (if any) in manner shown by<br />

reflected ceiling plans.<br />

1. Install panels with pattern running in one direction.<br />

C. Install suspension systems to comply with ASTM C 636, with hangers supported only from<br />

building structural members. Locate hangers not less than 6” from each end and spaced 4-0”<br />

along each carrying channel or direct-hung runner, unless otherwise indicated, leveling to<br />

tolerance of 1/8 in 12-0”. Comply with detail on drawings for seismic bracing.<br />

D. Secure wire hangers by looping and wire-tying, either directly to structures or to inserts, eyescrews,<br />

or other devices which are secure and appropriate for substrate, and which will not<br />

deteriorate or fail with age or elevated temperatures.<br />

1. Install hangers plumb and free from contact with insulation or other objects within<br />

ceiling plenum which are not part of supporting structural or ceiling suspension<br />

system. Splay hangers only where required to miss obstructions and offset resulting<br />

horizontal force by bracing, countersplaying or other equally effective means.<br />

E. Install edge moldings of type indicated at perimeter of acoustical ceiling area and at locations<br />

where necessary to conceal edges of acoustical units.<br />

1. Screw-attach moldings to substrate at intervals not over 16” oc. and not more than 3”<br />

from ends, leveling with ceiling suspension system to tolerance of 1/8” in 12-0”. Miter<br />

corners accurately and connect securely.<br />

F. Install acoustical panels in coordination with suspension system, with edges concealed by<br />

support of suspension members. Scribe and cut panels to fit accurately at borders and at<br />

penetrations.<br />

1. Install hold-down clips in areas indicated, and in areas where required by governing<br />

regulations or for fire-resistance ratings; space as recommended by panel<br />

manufacturer, unless otherwise indicated or required.<br />

G. Install two seismic joint clips at all joints in the suspension system, or as otherwise<br />

recommended by manufacturer.<br />

3.03 ADJUST AND CLEAN<br />

A. Clean exposed surfaces of acoustical ceilings, including trim, edge moldings, and suspension<br />

members; comply with manufacturer’s instructions for cleaning and touch-up of minor finish<br />

damage. Remove and replace work which cannot be successfully cleaned and repaired to<br />

permanently eliminate evidence of damage.<br />

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B. Extra Stock: Deliver stock of maintenance material to Owner. Furnish maintenance material<br />

matching products installed, packaged with protective covering for storage and identified with<br />

appropriate labels.<br />

1. Acoustical Ceiling Units: Furnish quantity of full size units equal to 2.0% of amount<br />

installed.<br />

2. Exposed Suspension Components: Furnish quantity of each exposed component<br />

required for actual installation equal to 2.0% of amount installed.<br />

C. Refer to Division 1 Section “Contract Closeout.”<br />

END OF SECTION<br />

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SECTION 09650 - RESILIENT FLOORING<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A Section includes resilient flooring, base and accessories.<br />

B. Related Sections:<br />

1. Division 9 Section “Tile” for transition strips at floor tile.<br />

2. Division 9 Section “Carpet” for carpet base.<br />

2. Division 12 Section “Entrance Mats” for transition strips at entrance mats.<br />

C. Related Documents: Drawings and general provisions of Contract, including General and<br />

Supplementary Conditions and Division 1 <strong>Specification</strong> sections, apply to work of this section.<br />

1.02 SUBMITTALS<br />

A. Product Data: Submit manufacturer’s technical data for each type of resilient flooring and<br />

accessory.<br />

B. Samples:<br />

1. Samples for Verification Purposes: Submit actual sections of resilient flooring,<br />

including accessories for each type of resilient flooring, and base required.<br />

C. Certification for Fire Test Performance: Submit certification from an independent testing<br />

laboratory acceptable to authorities having jurisdiction that resilient flooring complies with fire<br />

test performance requirements.<br />

D. Maintenance Instructions: Submit 2 copies of manufacturers recommended maintenance<br />

practices for each type of resilient flooring and accessory required.<br />

1.03 QUALITY ASSURANCE<br />

A. Manufacturer: Provide each type of resilient flooring and accessories as produced by a single<br />

manufacturer, including recommended primers, adhesives, sealants, and leveling compounds.<br />

B. Fire Test Performance: Provide resilient flooring which complies with the following fire test<br />

performance criteria as determined by an independent testing laboratory acceptable to<br />

authorities having jurisdiction.<br />

1. Flame Spread: Not more than 75 per ASTM E 84.<br />

2. Smoke Developed: Not more than 450 per ASTM E 84.<br />

3. Smoke Density: Not more than 450 per ASTM E 662.<br />

C. Installer’s Qualifications: Engage Installer who is certified in writing by resilient flooring<br />

manufacturer as qualified for installation of sheet vinyl employing heat welded seams.<br />

1.04 PROJECT CONDITIONS<br />

A. Maintain minimum temperature of 65 deg. F (18 deg. C) in spaces to receive resilient flooring<br />

for at least 48 hours prior to installation, during installation, and for not less than 48 hours after<br />

installation. Store resilient flooring materials in spaces where they will be installed for at least<br />

48 hours before beginning installation. Subsequently, maintain minimum temperature of 55<br />

deg. F (13 deg. C) in areas where work is completed.<br />

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B. Install resilient flooring and accessories after other finishing operations, including painting,<br />

have been completed. Do not install resilient flooring over concrete slabs until the latter have<br />

been cured and are sufficiently dry to achieve bond with adhesive as determined by resilient<br />

flooring manufacturer’s recommended bond and moisture test.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURER<br />

A Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Vinyl Composition Tile:<br />

a. Amtico Flooring Div., American Biltrite Inc.<br />

b. Armstrong World Industries, Inc.<br />

c. Azrock Floor Products Div., Azrock Industries, Inc.<br />

d. Tarkett Inc.<br />

2. Rubber Wall Base:<br />

a. Burke Flooring Products Div., Burke Industries, Inc.<br />

b. Flexco Div., Textile Rubber Co.<br />

c. Johnson Rubber Co., Inc.<br />

d. R. C. Musson Rubber Co., Inc.<br />

e. Roppe Rubber Corp.<br />

3. Resilient Edge Strips:<br />

a. Roppe Corporation<br />

2.02 MATERIALS<br />

A. Vinyl Composition Tile: ASTM F 1066 Class 2, Through Pattern; 12” x 12” unless otherwise<br />

indicated, and as follows:<br />

1. Composition 1 - asbestos-free.<br />

2. Gage: 1/8”.<br />

3. Color: Colors indicated below are from Azrock “Cortina Colors” and “Cortina<br />

Complements” product lines and indicate design intent. Provide colors indicated, or<br />

comparable colors from other manufacturers, subject to Architect’s approval, in<br />

patterns shown on drawings,<br />

a. VCT 1: Azrock Stratus V-787<br />

b. VCT 2: Azrock Granny Smith(Green) V-614<br />

c. VCT 3: Azrock Honey (Yellow) V-885<br />

d. VCT 4: Azrock Denim (Denim) V-887<br />

e. VCT 5: Azrock Hype (Orange) V-608<br />

f. Colors subject to change and are provided to convey the design intent.<br />

B. Rubber Wall Base: Provide rubber base complying with ASTM F-1861, Type TP, Group 1<br />

(solid) Standard <strong>Specification</strong> for Resilient Wall Base, with matching end stops and preformed<br />

or molded corner units, and as follows:<br />

1. Height: 4”.<br />

2. Thickness: 1/8” gage.<br />

3. Style: Standard top-set cove for resilient flooring and straight at carpet.<br />

4. Finish: Matte.<br />

5. Color: As selected by Architect.<br />

C. Resilient Edge Strips: Homogeneously constructed of first-quality resilient rubber compound,<br />

free of objectionable odors, blister, cracks and other imperfections that will affect the<br />

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serviceability of the accessories.<br />

1. Profile: Roppe No. 50 Tile Carpet Joiner or as required to match thickness of adjacent<br />

materials.<br />

a. Color: As selected by architect.<br />

b. Adhesive: Manufacturer’s urethane enhanced, solvent-free two-component<br />

epoxy.<br />

c. Vinyl products are not allowed.<br />

D. Adhesives (Cements): Waterproof, stabilized type as recommended by flooring manufacturer<br />

to suit material and substrate conditions.<br />

1. Use contact cement on corners and irregular surfaces.<br />

E. Concrete Slab Primer: Non-staining type as recommended by flooring manufacturer.<br />

F. Leveling and Patching Compounds: Latex types as recommended by flooring manufacturer.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A Examine subfloor surfaces to determine that they are satisfactory. A satisfactory subfloor<br />

surface is defined as one that is smooth and free from cracks, holes, ridges, coatings<br />

preventing adhesive bond, and other defects impairing performance or appearance.<br />

B. Perform bond and moisture tests on concrete subfloors to determine if surfaces are<br />

sufficiently cured and dry as well as to ascertain presence of curing compounds.<br />

C. Do not allow resilient flooring work to proceed until subfloor surfaces are satisfactory.<br />

3.02 PREPARATION<br />

A. Prepare subfloor surfaces as follows:<br />

1. Use leveling and patching compounds as recommended by resilient flooring<br />

manufacturer for filling small cracks, holes and depressions in subfloors.<br />

2. Remove coatings from subfloor surfaces that would prevent adhesive bond, including<br />

curing compounds incompatible with resilient flooring adhesives, paint, oils, waxes<br />

and sealers.<br />

3. Broom clean or vacuum surfaces to be covered, and inspect subfloor.<br />

4. Include floor preparation for existing concrete floors in the base bid.<br />

B. Apply concrete slab primer, if recommended by flooring manufacturer, prior to application of<br />

adhesive. Apply in compliance with manufacturer’s directions.<br />

3.03 INSTALLATION<br />

A. Where movable partitions are shown, install resilient flooring before partitions are erected.<br />

B. Install resilient flooring using method indicated in strict compliance with manufacturer’s printed<br />

instructions. Extend resilient flooring into toe spaces, door reveals, and into closets and<br />

similar openings.<br />

C. Scribe, cut, and fit resilient flooring to permanent fixtures, built-in furniture and cabinets, pipes,<br />

outlets and permanent columns, walls and partitions.<br />

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D. Maintain reference markers, holes, or openings that are in place or plainly marked for future<br />

cutting by repeating on finish flooring as marked on subfloor. Use chalk or other nonpermanent<br />

marking device.<br />

E. Install resilient flooring on covers for telephone and electrical ducts, and similar items<br />

occurring within finished floor areas. Maintain overall continuity of color and pattern with<br />

pieces of flooring installed on these covers. Tightly cement edges to perimeter of floor around<br />

covers and to covers.<br />

F. Tightly cement resilient flooring to subbase without open cracks, voids, raising and puckering<br />

at joints, telegraphing of adhesive spreader marks, or other surface imperfections. Hand roll<br />

resilient flooring at perimeter of each covered area to assure adhesion.<br />

G. Tile Floor Installation:<br />

1. Lay tile from center marks established with principal walls, discounting minor offsets,<br />

so that tile at opposite edges of room area of equal width. Adjust as necessary to<br />

avoid use of cut widths less than 1/2 tile at room perimeters. Lay tile square to room<br />

axis, unless otherwise shown.<br />

2. Match tiles for color and pattern by using tile from cartons in same sequence as<br />

manufactured and packaged if so numbered. Cut tile neatly around all fixtures.<br />

Broken, cracked, chipped, or deformed tiles are not acceptable.<br />

a. Lay tile in “checkerboard’ fashion with grain reversed in adjacent tiles.<br />

3. Adhere tile flooring to substrates using full spread of adhesive applied in compliance<br />

with flooring manufacturer’s directions.<br />

H. Base Installation:<br />

1. Apply wall base to walls, columns, pilasters, casework and other permanent fixtures in<br />

rooms or areas where base is required. Install base in lengths as long as practicable,<br />

with preformed corner units, or fabricated from base materials with mitered or coped<br />

inside corners. Tightly bond base to substrate throughout length of each piece, with<br />

continuous contact at horizontal and vertical surfaces.<br />

I. Place resilient edge strips tightly butted to flooring and secure with adhesive. Miter corners.<br />

Install edging strips at edges of flooring which would otherwise be exposed and at transitions<br />

from carpet to vinyl tile and entrance mats to vinyl tile.<br />

3.04 CLEANING AND PROTECTION<br />

A. Perform the following operations immediately upon completion of resilient flooring:<br />

1. Sweep or vacuum floor thoroughly.<br />

2. Do not wash floor until time period recommended by resilient flooring manufacturer<br />

has elapsed to allow resilient flooring to become well-sealed in adhesive.<br />

3. Damp-mop floor being careful to remove black marks and excessive soil.<br />

4. Remove any excess adhesive or other surface blemishes, using appropriate cleaner<br />

recommended by resilient flooring manufacturers.<br />

B. Protect flooring against mars, marks, indentations, and other damage from construction<br />

operations and placement of equipment and fixtures during remainder of construction period.<br />

Use protection methods indicated or recommended by tile manufacturer.<br />

1. Apply protective floor polish to tile surfaces that are free from soil, visible adhesive,<br />

and surface blemishes.<br />

a. Use commercially available, metal, cross-linked acrylic product acceptable to<br />

tile manufacturer.<br />

b. Coordinate selection of floor polish with Owner’s maintenance service.<br />

2. Cover tiles with undyed, untreated building paper until inspection for Substantial<br />

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3.05 EXTRA MATERIALS<br />

Completion.<br />

3. Do not move heavy and sharp objects directly over tiles. Place plywood or hardboard<br />

panels over tiles and under objects while they are being moved. Slide or roll objects<br />

over panels without moving panels.<br />

A. Provide three boxes of each type of resilient flooring.<br />

END OF SECTION<br />

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SECTION 09680 - CARPET<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes floor carpet, carpet base, and accessories shown on the drawings and<br />

specified herein.<br />

1. Use: Severe Traffic Rating.<br />

B. Related Sections:<br />

1. Division 9 Section “Resilient Flooring” for rubber base, vinyl composition tile and<br />

transition strips between carpet and vinyl composition tile.<br />

2. Division 9 Section “Tile” for floor tile and metal transition strips installed at the tile.<br />

3. Division 12 Section “Entrance Mats.”<br />

1.02 QUALITY ASSURANCE<br />

A. Coordinate with all trades affected in any way with the work of this section to assure timely<br />

completion of work.<br />

1.03 SUBMITTALS<br />

A. Refer to Section 01300. Submit shop drawings indicating seam locations and edging<br />

conditions.<br />

B. Submit two 36” square samples of each carpet and color specified. These samples shall bear<br />

manufacturers label and material identification.<br />

C. A layout of each area to receive carpet shall be provided showing pattern, color, location of<br />

seams, fills and installation details.<br />

D. Submit the following:<br />

1. Certified letter from Mill indicating that carpet meets or exceeds specifications subject<br />

to normal manufacturing tolerance not to exceed 5%.<br />

2. Data indicating compliance with requirements including test laboratory reports and<br />

manufacturer’s instructions and recommendations for installation and maintenance.<br />

1.04 DELIVERY AND STORAGE<br />

A. Deliver materials properly identified, in protective wrapping. Store and protect materials until<br />

incorporated into the work. Replace damaged material at no additional cost to the Owner.<br />

1.05 WARRANTY<br />

A. Provide 10 year warranty by carpet mill, carpet installer and the carpet dealer meeting the<br />

following requirements:<br />

1. Wear: Surface pile in any area shall not be abrasively worn by more than 10% during<br />

the 10 years from date of substantial completion.<br />

2. Static Protection: No static discharge in excess of 3.5 KV when tested in accordance<br />

with AATCC Test Method No. 1 34 during the 5 years from date of substantial<br />

completion.<br />

3. Edge Ravel: No unraveling of continuous lengthwise seams during lifetime of carpet.<br />

4. Tuft Bind: Average face yarn tuft bind of 20 pounds when tested in accordance with<br />

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PART 2 - PRODUCTS<br />

2.01 MANUFACTURER<br />

ASTM D-1335.<br />

5. Delamination: No backing delamination during lifetime of carpet.<br />

A. Approved Manufacturers:<br />

1. Shaw Contract<br />

a. Hit the Books 60465, Broadloom.<br />

1) Color: Study Hall 18490, or as selected by Architect.<br />

2. Lees Carpet<br />

a. Five GL021, Broadloom<br />

1) Color: 5127 Blue Note, or as selected by Architect<br />

3. Other manufacturers may be approved subject to meeting the same quality<br />

performance standards and with the written approval of the Architect prior to bid.<br />

2.02 FLOOR CARPET<br />

A. <strong>Construction</strong>:<br />

1. Shaw Contract<br />

a. <strong>Construction</strong>: Pattern Loop.<br />

b. Fiber: 90% Eco Solution Q Nylon.<br />

c. Protective Treatement: S.S.P. ® Shaw Soil Protection.<br />

d. Gauge: 5/64<br />

e. Stitches: 10.0<br />

f. Tufted Weight: 22.0 ozs./sq. yd.<br />

g. Finished Pile Thickness: 0.108 inches.<br />

h. Primary Backing: Polypropylene.<br />

i. Secondary Backing: Ultraloc MPC with “no failure” lifetime commercial<br />

warranty.<br />

i. Dye Method: 61% Solution dyed/39% Space dyed.<br />

k. Size: 12 feet width.<br />

2. Lees Carpet<br />

a. <strong>Construction</strong>: Tufted<br />

b. Surface Texture: Multi level loop<br />

c. Gauge: 1/8”<br />

d. Stitches: 8.2 per inch<br />

e. Pile Height: 0.156” to 0.218” avg<br />

f. Face Yarn: Antron! Legacy nylon with DuraTech Soil Protection by Invista<br />

g. Dye System: Yarn dyed<br />

h. Fiber Technology: Duracolor" by Lees Stain Resistant System.<br />

i. Face Yarn Weight: 26 oz/sq. yd.<br />

j. Backing Materials: Unibond" by LEES<br />

k. Size: 12 feet width.<br />

B. Flammability:<br />

1. ASTM E-662 NBS.<br />

2. Smoke Density: 450 or less, ASTM E-648 Direct: Critical Radiant Flux - Class I -<br />

0.45 watts/cm2 or greater. Comply with Flammable Fabrics Act.<br />

C. Tuft Bind: ASTM D-1335, 20 lbs.<br />

D. Light Fastness: AACTCC test method 16E-1976, Shade change after 80 standard fading<br />

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hours (Xenon Arc) shall be not less than 3.<br />

E. Miscellaneous:<br />

1. Adhesive: Water-resistant carpet adhesive of type recommended by carpet mill.<br />

2. Seaming Cement: Hot-melt type recommended by mill.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine all subsurfaces to receive work and report, in writing to the Owner and/or<br />

<strong>Construction</strong> Manager, any conditions detrimental to the work. Failure to observe this<br />

injunction constitutes a waiver to any subsequent claims to the contrary. Commencement of<br />

work will be construed as acceptance of all subsurfaces.<br />

B. Do not install carpet over concrete with either excessive moisture or dust producing surface<br />

which is not adequately sealed.<br />

3.02 GENERAL<br />

A. Prepare subsurfaces, layout, trim, seam, stretch, tuck, and provide all necessary operations<br />

required for a complete installation.<br />

B. Surfaces to receive carpet shall be damp mopped, clean and dry.<br />

C. Allow installation a minimum of 24 hours to cure before subjecting it to any traffic, moving of<br />

furniture, or other heavy equipment.<br />

3.03 PRE-INSTALLATION REQUIREMENTS<br />

A. Clear away debris, cementitious deposits, and similar obstructions or substances. Fill cracks<br />

and voids including honeycombed concrete.<br />

B. Sequence carpeting installation with other work in a manner which will minimize possibility of<br />

damage or deterioration to carpeting, and yet not delay completion of the project.<br />

C. Clean surfaces to be carpeted immediately prior to installation of carpeting materials, by<br />

vacuum cleaning and damp mopping.<br />

D. Dimensions: Prior to start of carpet installation, check critical dimensions of space to be<br />

carpeted, to ensure that planned use of materials will fulfill requirements, including locations<br />

for seams, joints and edgings.<br />

E. Areas scheduled to receive carpeting shall be heated to 70 degrees F. or above for not less<br />

than 24 hours prior to carpet installation. Maintain temperatures for the full duration of the<br />

installation period.<br />

3.04 INSTALLATION<br />

A. Comply with the manufacturer’s instructions and recommendations. Place seams in directions<br />

indicated and as accepted in prior submittals. Maintain direction of pattern and texture,<br />

including lay of pile. Do no seam weft to warp, except as specifically indicated for a direction<br />

change.<br />

B. Extend carpet under open-bottomed and raised-bottom obstructions, and under removable<br />

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flanges of obstructions. Extend carpet under movable furniture and equipment, unless<br />

otherwise indicated.<br />

C. Install carpet edge guard at locations where edge of carpet is exposed to traffic or where floor<br />

covering materials change, except where another device, such as an expansion joint or<br />

threshold is indicated, with integral carpet binder bar or edge guard. Anchor edge guard to<br />

substrate.<br />

3.05 CLEANING AND PROTECTION<br />

A. Refer to Section 01700.<br />

B. Provide the Owner with a manual of instructions for proper care and cleaning of carpet.<br />

C. Remove spots, smears, stains, etc., immediately with a material recommended by carpet<br />

installation.<br />

D. After installation, sweep and vacuum carpet surfaces clean of all foreign material. Neatly<br />

apply minimum 4 mil thick polyethylene film, firmly fastened to carpet surfaces that are subject<br />

to construction traffic.<br />

E. Remnants: At direction of Architect, leave remnants, of sizes indicated, in possession of<br />

Owner.<br />

END OF SECTION<br />

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SECTION 09900 - PAINTING<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Supply and apply all painting work as specified on the drawings and included in this section.<br />

B. Mechanical and plumbing identification shall be by Division 15.<br />

C. Section includes painting work, interior and exterior. Work Includes, but is not limited to<br />

painting the following:<br />

1. Exterior steel including, but not limited to steel lintels and railings.<br />

2. Metal doors and door frames, including metal glazing stops.<br />

3. Removable mullions.<br />

4. Exterior metal mechanical units.<br />

5. Interior walls and ceilings.<br />

6. Interior steel rails and miscellaneous metal.<br />

7. Exposed structural steel.<br />

8. Exterior exposed metal flashing.<br />

9. Work includes field painting of exposed bare and covered pipes and ducts (including<br />

color coding), and of hangers, exposed steel and iron work, plug mold, electric<br />

panels, and primed metal surfaces of equipment installed under mechanical and<br />

electrical work, except as otherwise indicated. Field painting of a roof mounted<br />

mechanical units is part of this section. Field painting includes:<br />

a. Return air louvers.<br />

D. Related Sections: The following Sections contain requirements that relate to this Section:<br />

1. Division 3 Section “Concrete Work” for sealed concrete.<br />

2. Division 4 Section “Unit Masonry” for interior and exterior brick sealer.<br />

3. Division 5 Section “Metal Fabrications” for bollards, pipe railings, steel lintels and<br />

other miscellaneous metals.<br />

4. Division 8 Section “Hollow Metal Doors and Frames” for field painted metal doors and<br />

frames.<br />

5. Division 8 Section “Wood Doors” for field painted stops in wood doors.<br />

1.02 SURFACES NOT TO BE PAINTED<br />

A. Any gypsum wallboard permanently concealed from view.<br />

B. Any factory finished paneling, equipment and other materials with a complete factory applied<br />

finish, except where otherwise noted.<br />

C. Finish hardware, except where primed for paint finish.<br />

D. Factory finished wood doors.<br />

E. Non ferrous metals, unless specifically noted otherwise.<br />

F. Lighting fixtures, except as noted on the drawings or specified.<br />

G. Any acoustical surfaces, unless noted otherwise.<br />

H. Any glass, plastics, vinyl floor, ceramic tiles and top set base.<br />

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I. Operating Parts: Unless otherwise indicated, moving parts of operating units, mechanical and<br />

electrical pads, such as valve and damper operators, linkages, sinkages, and sensing<br />

devices. Do not paint motor and fan shafts.<br />

J. Code-required labels, such as Underwriters’ Laboratories and Factory Mutual, or any<br />

equipment identification, performance rating, name, or nomenclature plates.<br />

1.03 SAMPLES<br />

A. Submit samples of all types of finish specified herein.<br />

1. Before work is begun, Architect shall furnish a color schedule from manufacturer’s<br />

standard and specially requested color mixes.<br />

2. Product Data: Submit manufacturer’s technical information including Paint label<br />

analysis and application instructions for each material proposed for use.<br />

a. On 12” x 12” hardboard, provide two samples of each color and material, with<br />

texture to simulate actual conditions. Resubmit samples as requested by<br />

Architect until acceptable sheen, color, and texture is achieved.<br />

b. On actual wall surfaces and other exterior and interior building components,<br />

duplicate painted surfaces and other exterior and interior building<br />

components, on at least 100 sq. ft. Of surface, or as directed, until required<br />

sheen, color and texture is obtained; simulate finished lighting conditions for<br />

review of in-place work. Final acceptance of colors will be from samples<br />

applied on the job.<br />

1.04 QUALITY ASSURANCE<br />

A. Single Source Responsibility: Provide primers and other undercoat paint produced by same<br />

manufacturer as finish coats. Use only thinners approved by paint manufacturer, and use only<br />

within recommended limits.<br />

B. Coordination of Work: Review other sections of these specifications in which prime paints are<br />

to be provided to ensure compatibility of total coatings system for various substrates. Upon<br />

request from other trades, furnish information or characteristics of finish materials provided for<br />

use, to ensure compatible prime coats are used.<br />

1.05 DELIVERY AND STORAGE<br />

A. Deliver materials to job site in original, new and unopened packages and containers bearing<br />

manufacturer’s name and label, and following information:<br />

1. Name or title of material.<br />

2. Manufacturer’s stock number and date of manufacture.<br />

3. Manufacturer’s name.<br />

4. Contents by volume, for major pigment and vehicle constituents.<br />

5. Thinning instructions.<br />

6. Application instructions.<br />

7. Color name and number.<br />

B. Store materials not in actual use in tightly covered containers. Maintain containers used in<br />

storage of paint in a clean condition, free of foreign materials and residue.<br />

1. Protect from freezing where necessary. Keep storage area neat and orderly. Remove<br />

oily rags and waste daily. Take all precautions to ensure that workmen and work<br />

areas are adequately protected from fire hazards and health hazards resulting from<br />

handling, mixing and application of paints.<br />

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1.06 JOB CONDITIONS<br />

A. Apply water-base paints only when temperature of surfaces to be painted and surrounding air<br />

temperatures are between 50 and 90 deg. F, unless otherwise permitted by paint<br />

manufacturer’s printed instructions.<br />

B. Apply solvent-thinned paints only when temperature of surfaces to be painted and<br />

surrounding air temperatures are between 45 and 95 deg. F, unless otherwise permitted by<br />

paint manufacturer’s printed instructions.<br />

C. Do not paint in snow, rain, fog or mist, or when relative humidity exceeds 85%, or to damp or<br />

wet surfaces, unless otherwise permitted by paint manufacturer’s printed instructions.<br />

1. Painting may be continued during inclement weather if areas and surfaces to be<br />

painted are enclosed and heated within temperature limits specified by paint<br />

manufacturer during application and drying periods.<br />

D. Determine moisture content of surfaces to be painted by performing appropriate tests using a<br />

commercially available moisture meter. Apply paint only when surfaces are within limits<br />

specified by the paint manufacturer’s printed instructions.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURER<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Kwal<br />

2. Pittsburgh Paints<br />

3. Pratt and Lambert<br />

4. Fuller O’Brien<br />

5. Sherwin Williams<br />

6. Benjamin Moore<br />

2.02 MATERIALS<br />

A. Material Quality: Provide best quality grade of various types of coatings as regularly<br />

manufactured by acceptable paint materials manufacturers. Materials not displaying<br />

manufacturer’s identification as a standard, best-grade product will not be acceptable.<br />

B. Proprietary names used to designate color or materials are not intended to imply that products<br />

of named manufacturers are required to exclusion of equivalent products of other<br />

manufacturers.<br />

C. Federal <strong>Specification</strong>s establish minimum acceptable quality for paint materials. Provide<br />

written certification from paint manufacturer that materials provided meet or exceed these<br />

minimums.<br />

D. Manufacturer’s products which comply with coating qualitative requirements of applicable<br />

Federal <strong>Specification</strong>s, yet differ in quantitative requirements, may be considered for use<br />

when acceptable to Architect. Furnish material data and manufacturer’s certificate of<br />

performance to Architect for any proposed substitutions.<br />

E. Color Pigments: Pure, non-fading, applicable types to suit substrates and service indicated.<br />

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F. Lead content in pigment, if any, is limited to contain not more than 0.06% lead, as lead metal<br />

based on the total non-volatile (dry-film) of paint by weight.<br />

1. This limitation is extended to interior surfaces and those exterior surfaces, such as<br />

stairs, decks, porches, railings, windows, and doors which are readily accessible to<br />

children under seven years of age.<br />

2.03 PAINT SCHEDULE<br />

A. General: Provide the following paint systems for the various substrates, as indicated. Sherwin-<br />

Williams products are listed below to indicate paint system types, and to establish minimum<br />

requirements, but are not intended to limit the choice of manufacturers.<br />

1. Interior Gypsum Board.<br />

a. 1 st coat: PrepRite 200 Latex Primer, B28W200 (4 mils wet, 1.2 mils<br />

dry)<br />

b. 2 nd coat: ProMar 200 Interior Latex Eg-shel, B20W200<br />

c. 3 rd coat: ProMar 200 Interior Latex Eg-shel, B20W200 Series<br />

(4 mils wet, 1.6 mils dry per coat)<br />

2. Interior Concrete and Concrete Masonry Walls<br />

a. 1st coat: PrepRite Block Filler, B25W25 (16 mils wet, 8 mils dry)<br />

b. 2nd coat: ProMar 200 Interior Latex Eg-shel, B20W200<br />

c. 3rd coat: ProMar 200 Interior Latex Eg-shel, B20W200 Series<br />

(4 mils wet, 1.6 mils dry per coat)<br />

3. Interior Miscellaneous Ferrous Metal (Doors, H.M. jambs, exposed pipe, machinery,<br />

etc.)<br />

a. 1 st coat: Kem Kromik Universal Primer, B50Z Series (6 mils wet, 3<br />

mils dry)<br />

b. 2 nd coat ProMar 200 Alkyd Semi-Gloss, B34W200<br />

c. 3 rd coat: ProMar 200 Alkyd Semi-Gloss, B34W200 Series<br />

(4 mils wet, 1.7 mils dry per coat)<br />

4. Exterior Ferrous Metal<br />

a. 1 st coat: Kem Kromik Universal Metal Primer, B50Z Series (6 mils<br />

wet, 3 mils dry)<br />

b. 2 nd coat Industrial Enamel, B54Z Series<br />

c. 3 rd coat: Industrial Enamel, B54Z Series<br />

(4 mils wet, 2 mils dry per coat)<br />

5. Galvanized Ferrous Metal<br />

a. 1 st coat: Galvite HS, B50WZ30 (7 mils wet, 4.5 mils dry)<br />

b. 2 nd coat: Industrial Enamel, B54Z Series<br />

c. 3 rd coat: Industrial Enamel, B54Z Series (4 mils wet, 2 mils dry per<br />

coat)<br />

6. Metal Roof Deck (primed)<br />

a. 1 st coat: Super Save Lite Dryfall<br />

b. 2 nd coat: Super Save Lite Dryfall<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A Applicator must examine areas and conditions under which painting work is to be applied and<br />

notify Contractor in writing of conditions detrimental to proper and timely completion of work.<br />

Do not proceed with work until unsatisfactory conditions have been correct in a manner<br />

acceptable to Applicator.<br />

B. Starting of painting work will be construed as Applicator’s acceptance of surfaces and<br />

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conditions within any particular area.<br />

C. Do not paint over dirt, rust, scale, grease, moisture, scuffed surfaces, or conditions otherwise<br />

detrimental to formation of a durable paint film.<br />

3.02 PREPARATION<br />

A. General: Perform preparation and cleaning procedures in accordance with paint<br />

manufacturer’s instructions and as herein specified, for each particular substrate condition.<br />

B. Provide barrier coats over incompatible primers or remove and re-prime as required. Notify<br />

Architect in writing of any anticipated problems in using the specified coating systems with<br />

substrates primed by others.<br />

C. Remove hardware, hardware accessories, machined surfaces, plates, lighting fixtures, and<br />

similar items in place and not to be finish-painted, or provide surface-applied protection prior<br />

to surface preparation and painting operations. Remove, if necessary, for complete painting of<br />

items and adjacent surfaces. Following completion of painting of each space or area, reinstall<br />

removed items.<br />

D. Clean surfaces to be painted before applying paint or surface treatments. Remove oil and<br />

grease prior to mechanical cleaning. Program cleaning and painting so that contaminants<br />

from cleaning process will not fall onto wet, newly-painted surfaces.<br />

E. Cementitious Materials: Prepare cementitious surfaces to be painted by removing<br />

efflorescence, chalk, dust, dirt, grease, oils, and by roughening as required to remove glaze.<br />

1. Determine alkalinity and moisture content of surfaces to be painted by performing<br />

appropriate tests. If surfaces are found to be sufficiently alkaline to cause blistering<br />

and burning of finish paint, correct this condition before application of paint. Do not<br />

paint over surfaces where moisture content exceeds that permitted in manufacturer’s<br />

printed directions.<br />

2. Clean concrete floor surfaces scheduled to be painted with a commercial solution or<br />

muriatic acid, or other etching cleaner. Flush floor with clean water to neutralize acid,<br />

and allow to dry before painting.<br />

F. Ferrous Metals: Clean ferrous surfaces, which are not galvanized or shop-coated, of oil,<br />

grease, dirt, loose mill scale and other foreign substances by solvent or mechanical cleaning.<br />

1. Caulk fabrication joints in hollow metal door frames which paint application cannot<br />

bridge.<br />

G. Touch-up shop-applied prime coats wherever damaged or bare, where required by other<br />

sections of these specifications. Clean and touch-up with same type shop primer.<br />

H. Galvanized Surfaces: Clean free of oil and surface contaminants with non-petroleum based<br />

solvent.<br />

I. Materials Preparation:<br />

1. Mix and prepare painting materials in accordance with manufacturer’s directions.<br />

2. Maintain containers used in mixing and application of paint in a clean condition, free<br />

of foreign materials and residue.<br />

3. Stir materials before application to produce a mixture of uniform density, and stir as<br />

required during application. Do not stir surface film into material. Remove film and, if<br />

necessary, strain material before using.<br />

3.03 APPLICATION<br />

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A. General: Apply paint in accordance with manufacturer’s directions. Use applicators and<br />

techniques best suited for substrate and type of material being applied.<br />

1. Paint colors, surface treatments, and finishes, are indicated in “schedules” of the<br />

contract documents.<br />

2. Provide finish coats which are compatible with prime paints used.<br />

3. Apply additional coats when undercoats, stains or other conditions show through final<br />

coat of paint, until paint film is of uniform finish, color and appearance. Give special<br />

attention to insure that surfaces, including edges, corners, crevices, welds, and<br />

exposed fasteners receive a dry film thickness equivalent to that of flat surfaces.<br />

4. Paint surfaces behind movable equipment and furniture same as similar exposed<br />

surfaces. Paint surfaces behind permanently-fixed equipment or furniture with prime<br />

coat only before final installation of equipment.<br />

5. Paint interior surfaces of ducts, where visible through registers or grilles, with a flat,<br />

non-specular black paint.<br />

6. Paint back sides of access panels, and removable or hinged covers to match exposed<br />

surfaces.<br />

7. Finish doors on tops, bottoms and side edges same as faces, unless otherwise<br />

indicated.<br />

8. Paint entire acoustical panel ceiling above platform with a flat black paint.<br />

8. Sand lightly between each succeeding enamel or varnish coat.<br />

9. Omit first coat (exterior faces of surfaces which have been shop-primed and touch-up<br />

painted, unless otherwise indicated.<br />

B. Scheduling Painting: Apply first-coat material to surfaces that have been cleaned, pretreated<br />

or otherwise prepared for painting as soon as practicable after preparation and before<br />

subsequent surface deterioration.<br />

1. Allow sufficient time between successive coatings to permit proper drying. Do not<br />

recoat until paint has dried to where it feels firms, does not deform or feel sticky under<br />

moderate thumb pressure, and application of another coat of paint does not cause<br />

lifting or loss of adhesion of the undercoat.<br />

2. Minimum Coating Thickness: Apply materials at not less than manufacturer’s<br />

recommended spreading rate, to establish a total dry film thickness as indicated or, if<br />

not indicated, as recommended by coating manufacturer.<br />

C. Mechanical and Electrical Work: Painting of mechanical and electrical work is limited to those<br />

items exposed to mechanical equipment rooms and in occupied spaces.<br />

1. Mechanical items to be painted include, but are not limited to, the following:<br />

a. Piping, pipe hangers, and supports.<br />

b. Roof mounted mechanical units.<br />

c. Ductwork, where exposed in occupied spaces.<br />

d. Motor, mechanical equipment and supports.<br />

e. Accessory items.<br />

2. Electrical items to be painted include, but are not limited to, the following:<br />

a. Conduit and fittings.<br />

3. Coordinate with mechanical and electrical subcontractors so that painting is<br />

completed before cover plates, controls, light fixtures and other devices are installed<br />

in or on painted walls and ceilings.<br />

D. Prime Coats: Apply prime coat of material which is required to be painted or finished, and<br />

which has not been prime coated by others.<br />

1. Recoat primed and sealed surfaces where there is evidence of suction spots or<br />

unsealed areas in first coat, to assure a finish coat with no burn-through or other<br />

defects due to insufficient sealing.<br />

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E. Pigmented (Opaque) Finishes: <strong>Complete</strong>ly cover to provide an opaque, smooth surface of<br />

uniform finish, color, appearance and coverage. Cloudiness, spotting, holidays, laps, brush<br />

marks, runs, sags, ropiness or other surface imperfections will not be acceptable.<br />

F. <strong>Complete</strong>d Work: Match approved samples for color, texture and coverage. Remove, refinish<br />

or repaint work not in compliance with specified requirements.<br />

3.04 FIELD QUALITY CONTROL<br />

A. The right is reserved by Owner to invoke the following material testing procedure at any time,<br />

and any number of times during period of field painting:<br />

1. Owner will engage services of an independent testing laboratory to sample paint<br />

being used. Samples of materials delivered to project site will be taken, identified and<br />

sealed, and certified in presence of Contractor.<br />

a. Testing laboratory will perform appropriate tests for any or all of following<br />

characteristics: Abrasion resistance, apparent reflectivity, flexibility,<br />

washability, absorption, accelerated weathering, dry opacity, accelerated<br />

yellowness, recoating, skinning, color retention, alkali resistance and<br />

quantitative materials analysis.<br />

b. If test results show that material being used does not comply with specified<br />

requirements, Contractor may be directed to stop painting work, and remove<br />

non-complying paint; pay for testing; repaint surfaces coated with rejected<br />

paint; remove rejected paint from previously painted surfaces if, upon<br />

repainting with specified paint, the two coatings are non-compatible.<br />

3.05 CLEAN-UP AND PROTECTION<br />

A. Clean-Up: During progress of work, remove from site discarded paint materials, rubbish, cans<br />

and rags at end of each work day.<br />

1. Upon completion of painting work, clean window glass and other paint spattered<br />

surfaces. Remove spattered paint by proper methods of washing and scraping, using<br />

care not to scratch or otherwise damage finished surfaces.<br />

B. Protection: Protect work of other trades, whether to be painted or not, against damage by<br />

painting and finishing work. Correct any damage by cleaning, repairing or replacing, and<br />

repainting, as acceptable to Architect.<br />

1. Provide “Wet Paint” signs as required to protect newly-painted finishes. Remove<br />

temporary protective wrappings provided by others for protection of their work, after<br />

completion of painting operations.<br />

2. At completion of work of other trades, touch-up and restore all damaged or defaced<br />

painted surfaces.<br />

C. Extra Stock: Deliver stock or maintenance materials to Owner. Furnish maintenance material<br />

matching products installed, packaged with protective covering for storage and identified with<br />

appropriate labels.<br />

1. Paint: Furnish not less than one (1) full gallon for each color and type of paint<br />

installed.<br />

3.06 COLOR SCHEDULE<br />

A. General: Paint colors indicated below are from Sherwin Williams to indicate the scope of work,<br />

and are subject to change or to be otherwise revised to provide similar colors from other<br />

manufacturers. It is not the intent by providing these colors to restrict manufacturers or to<br />

require custom matching of colors.<br />

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B. Wall and Ceiling Paint Color: SW 7106 Honied White<br />

C. Accent Wall Paint Color: Provide an accent paint color on the walls indicated from the<br />

following colors. All colors will be used, room locations for each to be determined by Architect.<br />

1. Accent Paint 1: SW 6415 Hearts of Palm (green)<br />

2. Accent Paint 2: SW 6675 Afternoon (yellow)<br />

3. Accent Paint 3: SW 6521 Notable Hue (blue.<br />

4. Accent Paint 4: SW 6647 Exciting Orange (orange).<br />

D. Hollow Metal Paint Colors: Colors for hollow metal door and window frames may be selected<br />

from the following colors. Color will correspond to the accent wall color:<br />

1. HM Accent 1: SW 6418 Rural Green (green).<br />

2. HM Accent 2: SW 6677 Goldenrod (yellow).<br />

3. HM Accent 3: SW 6524 Commodore (blue).<br />

4. HM Accent 4: SW 6650 Marquis Orange (orange).<br />

END OF SECTION<br />

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DIVISION 10 – SPECIALTIES<br />

Section 10100 – Visual Display Boards<br />

Section 10170 – Solid Phenolic Plastic Toilet Compartments<br />

Section 10350 – Flagpoles<br />

Section 10425 – Signage<br />

Section 10520 – Fire Extinguishers, Cabinets and Accessories<br />

Section 10800 – Toilet and Bath Accessories<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

DIVISION TABLE OF CONTENTS


SECTION 10100 - VISUAL DISPLAY BOARDS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section includes the following types of visual display boards:<br />

1. Markerboards.<br />

2. Tackboards.<br />

3. Continuous tack strips.<br />

1.03 SUBMITTALS<br />

A. General: Submit the following in accordance with conditions of the Contract and Division I<br />

<strong>Specification</strong> Sections.<br />

B. Shop Drawings: Drawings shall indicate location and actual material lengths of each unit.<br />

Room elevations shall indicate joint locations and include dimension from floor and adjacent<br />

sidewalls, cross-sections for trim, backing, face and core materials, fastener spacing and<br />

types of units provided.<br />

C. Samples: Provide samples for each of the following:<br />

1. Face sheet materials.<br />

2. Cork materials.<br />

3. Vinyl materials.<br />

4. Aluminum trim.<br />

5. Anchoring devices and accessories.<br />

6. Tackboards and Continuous Tack Strips: Manufacturer's color samples showing the<br />

full range of vinyl fabric available.<br />

1.04 QUALITY ASSURANCE<br />

A. Uniformity of color, corrosion, temperature, alkali, water, range of gloss test, uniform texture,<br />

light reflectance and cleanability are requirements for all groups and have specific ranges for<br />

each.<br />

B. Reflectivity of P.3 ceramicsteel markerboard writing surfaces shall not exceed the following:<br />

1. P3 ceramicsteel Markerboard - 87-95% (high gloss surface)<br />

C. P3 ceramicsteel- writing surfaces - Surface Distortion reduction to performance<br />

characteristics.<br />

D. Fire Performance Characteristics: Provide vinyl-fabric faced cork tackboards with surface<br />

burning characteristics indicated below, as determined by testing assembled materials<br />

composed of facings and backings identical to those required in this section, in accordance<br />

with ASTM E 84, by a testing organization acceptable to authorities having jurisdiction.<br />

1. Flame Spread: 25 or less.<br />

2. Smoke Developed: 10 or less.<br />

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1.05 DELIVERY AND STORAGE<br />

A. All pre-framed units shall be stored vertically and with packing materials between each to<br />

prevent damage.<br />

B. Cover all units to prevent damage and dirt accumulation.<br />

1.06 PROJECT CONDITIONS<br />

A. Take field measurements prior to preparation of shop drawings and fabrication to ensure<br />

proper fitting. Show recorded measurements on final shop drawings. Coordinate fabrication<br />

schedule with construction progress to avoid delay.<br />

B. Store materials in dry areas and above temperatures above 55 deg. F.<br />

C. General contractor to maintain proper environment prior to, during, and after installation.<br />

D. Adhesives are to be used with adequate ventilation.<br />

1.07 WARRANTY<br />

A. Warranty: "PolyVision Forever Warranty on communication products and surfaces. This<br />

warranty is unconditional under normal usage. If the surface fails, PolyVision agrees to repair<br />

or replace the ceramicsteel writing surface.<br />

B. Tackboard: Furnish manufacturer's standard written warranty.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Manufacturer: Subject to compliance with requirements, provide products of one of the<br />

following:<br />

1. Markerboards:<br />

a. Polyvision 100 Series P3 High Gloss, clear anodized finish.<br />

(1) White only.<br />

b. Or Owner approved equal.<br />

2. Tackboards:<br />

a. Polyvision<br />

b. Best-Rite Chalkboard Co.<br />

c. ADP Lemco Corporation.<br />

d. Claridge Products and Equipment, Inc.<br />

3. Continuous Tack Strips:<br />

a. Polyvision<br />

b. Best-Rite Chalkboard Co.<br />

c. Lemco Corporation.<br />

d. Claridge Products and Equipment, Inc.<br />

2.02 MATERIALS<br />

A. Markerboards: Shall be enameling grade cold rolled steel 0.13" thickness for all preframed<br />

boards without joints. Any boards that include spline joints shall be 0.19" thick. Manufacturer<br />

shall offer all of the following items as standard to the Owner.<br />

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1. P3 ceramicsteel markerboard with improved writing and erasing surface.<br />

2. Face Sheet <strong>Construction</strong>:<br />

a. 1.7-2.5 mils enameled ground coat on face minimum thickness.<br />

b. 3.0-4.0 mils enameled cover (color) coat for markerboard.<br />

c. 1.7-2.5 mils enameled mininum ground coat on back of facing.<br />

d. Firing temperatures shall be 1475 deg. - 1500 deg. min. for markerboard.<br />

3. Core:<br />

a. Provide 1/2" thick particleboard. (Units 16'0" width and greater will require<br />

routed steel splined joint).<br />

b. Provide 1/4" thick hardboard only in areas where replacement panels are<br />

furnished and the thickness of existing grounds or conditions will not permit<br />

1/2" thick particleboard.<br />

4. Moisture backer shall be factory laminated to core material. Aluminum .015 backer<br />

shall be provided standard on all units with routed steel spline joints.<br />

5. Perimeter trim shall be minimum .062” thick securely fastened with resin coated<br />

staples at the rear of the unit and with no exposed fasteners. Trim shall be C-4 and<br />

include wrap around safety corners mitered to a hairline joint.<br />

6. Markerboard tray: CRC-2B solid aluminum with 3/4" radius corners.<br />

a. Extend the pen/chalk tray the entire length of each markerboard or<br />

marker/tack board when these boards are shown side by side.<br />

7. Display Rail: 2" wide.<br />

a. Natural cork with vinyl covering shall be 1/4" in thickness and a minimum 15<br />

pounds per cubic foot density laminated to 15 oz. per lineal yard to match<br />

tackboards installed inclusive with boards.<br />

8. Accessories:<br />

a. Where the size of boards or other conditions exist that require support in<br />

addition to the normal trim, provide structural supports or modify the trim as<br />

indicated or as selected by the Architect from the manufacturer's standard<br />

structural support accessories to suit the condition indicated.<br />

b. Maphooks (min. four (4) per markerboard).<br />

c. Maprail end stops (one pair per display rail).<br />

9. Attachment Devices:<br />

a. Adjustable slotted wall brackets (zinc plated).<br />

10. Lamination:<br />

a. Specially formulated adhesives.<br />

B. TACKBOARDS<br />

1. Vinyl-Fabric-Faced Cork Tackboards: Provide mildew-resistant, washable, vinyl fabric<br />

complying with FS CCC-W-408, Type lI, weighing not less than 13 oz./sq. yd.,<br />

laminated to 1/4-inch- thick cork sheet. Provide fabric that has a flame spread rating<br />

of 25 or less when tested in accordance with ASTM E 84. Provide color and texture<br />

as scheduled or as selected from the manufacturer's standards.<br />

a. Backing: Make panels rigid by factory laminating cork face sheet under<br />

pressure to 3/8-inch-thick fiberboard backing. Color as selected by Architect.<br />

C. CONTINUOUS TACK STRIPS<br />

1. Continuous Tack Strips: Provide tackable fabric-covered strips in size as detailed on<br />

drawings. Fabric to be mildew-resistant, washable, vinyl fabric complying with FS<br />

CCC-W-408, Type II, weighing not less than 15 oz./sq, yd., laminated to 1/4-inchthick<br />

cork sheet. Provide fabric that has a flame spread rating of 25 or less when<br />

tested in accordance with ASTM E 84. Provide color and texture as scheduled or as<br />

selected from the manufacturer's standards.<br />

a. Color as selected by Architect.<br />

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PART 3 - EXECUTION<br />

A. INSTALLATION<br />

1. Provide factory-trained installers.<br />

2. Apply manufacturers' adhesive behind each board using egg-sized gobs 16" o.c.<br />

3. Locate accessories on each board as specified. Provide mitered and wrapped<br />

hairline joints for all trims. Provide fasteners at perimeter trims 16" - 24” and 12" - 16"<br />

on trays.<br />

a. Mounting heights from the floor: Refer to drawings.<br />

4. Install continuous tack strips at height and location shown on drawings. Glue to wall<br />

with proper adhesive recommended by manufacturer.<br />

5. Coordinate job-site assembled units with grounds, trim, and accessories. Join parts<br />

with a neat, precision fit.<br />

B. ADJUST AND CLEAN<br />

1. Clean boards using manufacturers' recommended procedures and install cleaning<br />

labels for each room.<br />

2. General contractor shall cover and protect all boards after installation and cleaning.<br />

END OF SECTION<br />

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SECTION 10170 - SOLID PHENOLIC PLASTIC TOILET COMPARTMENTS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section includes the following:<br />

1. Toilet Compartments.<br />

2. Urinal Screens.<br />

B. Related Sections: The following Section contains requirements that relate to this Section:<br />

1. Division 3 Section "Cast-In-Place-Concrete" for support of floor anchored<br />

compartments.<br />

1.03 REFERENCES:<br />

A. National Fire Protection Association 101 Life Safety Code 1991 Edition. Chapters 5, 6, 8-30.<br />

B. ANSI A117.1-2003 <strong>Specification</strong>s for Making Buildings and Facilities Accessible to and<br />

Useable by Physically Handicapped People.<br />

C. International Building Code, 2006 edition, Chapter 11<br />

D. ADA Accessibility Guidelines for Buildings and Facilities, Federal Register Volume 56,<br />

Number 144, Rules and Regulations.<br />

1.04 QUALITY ASSURANCE<br />

A. Partitions:<br />

l. Solid phenolic core, high pressure melamine sparkle finish surface made as an<br />

integral part of the core. Edges to be black in color, unless noted with radius or<br />

beveled edge. Laminated surfaces are not acceptable.<br />

2. Approved Manufacturers:<br />

a. Bobrick.<br />

b. Metpar.<br />

c. Sanymetal.<br />

d. Global Steel<br />

e. Or approved equal prior to bidding.<br />

3. Compartments shall be the product of a single manufacturer.<br />

4. Manufacturer's must comply with this specification completely.<br />

1.05 SUBMITTALS<br />

A. Comply with requirements of Section regarding submittals.<br />

B. Manufacturer's Data:<br />

1. Provide required number. copies of:<br />

a. Product data sheets, including written independent testing laboratory<br />

certification for National Fire Protection Association Class A.<br />

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. Installation instructions.<br />

c. Replacement parts information.<br />

C. Shop Drawings:<br />

1. Provide required number of copies of all shop drawings.<br />

2. Show fabrication and erection of compartment assemblies, to extent not fully<br />

described by manufacturer's data sheets.<br />

3. Show anchorage, accessory items and finishes.<br />

4. Provide location drawings for bolt hole locations in supporting members for<br />

attachment of compartments.<br />

D. Samples:<br />

l. Furnish scale model of compartments, including stile, shoe, door, door hardware,<br />

divider panel, and mounting brackets prior to bidding.<br />

2. Furnish sections showing stile anchoring and leveling devices, through-bolting, panel<br />

and stile construction and edge construction.<br />

1.06 PRODUCT DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver items in manufacturer's original unopened protective packaging.<br />

B. Store materials in original protective packaging to prevent physical damage, or wetting.<br />

C. Handle so as to prevent damage to finished surfaces.<br />

1.07 WARRANTY<br />

A. Furnish 10 year warranty for panels, doors and stiles against breakage, corrosion,<br />

delamination, and defects in factory workmanship.<br />

B. Furnish 12 year guarantee against defects in material and workmanship for stainless steel<br />

door hardware and mounting brackets.<br />

C. Furnish 12 year guarantee for installation.<br />

PART 2 - PRODUCTS<br />

2.01 CONFIGURATIONS<br />

A. Submit certification that product specified meets the requirements for Class "A" or "B" flame<br />

spread rating calculated according to ASTM E-8491 A.<br />

1. Toilet Compartments shall be:<br />

a. Floor-Anchored, Overhead Braced (Super HD-12 Series).<br />

2. Urinal Screens shall be:<br />

a. Wall Hung with Continuous Wall Bracket and Floor Mounted Post. (Super<br />

HD-12 Series).<br />

2.02 COMPONENTS / MATERIALS<br />

A. Stiles, Panels, Doors, and Screens:<br />

l. Solid phenolic material with high pressure matte finish melamine surfaces fused to<br />

core. Edges shall be black. Brown edges shall not be acceptable.<br />

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a. Color and pattern as selected by architect from standard colors or from<br />

approved equals.<br />

2. Finish Thickness:<br />

a. Doors shall be 3/4".<br />

b. Panels shall be 1/2".<br />

c. Pilasters shall be 3/4".<br />

B. Hardware:<br />

1. All hardware to be Heavy Duty Cast Stainless Steel.<br />

2. All hardware shall be concealed inside compartments with the exception of outswinging<br />

doors.<br />

3. To include vandal resistant through-bolt mounting screws throughout.<br />

4. Hardware of chrome plated "Zamac" is unacceptable.<br />

C. Latch:<br />

1. Sliding door latch shall be Heavy Duty Cast Stainless Steel surface mounted.<br />

2. Sliding door latch shall require less than 5 lb. force to operate. Twisting latch<br />

operation will not be acceptable.<br />

3. Latch track shall be attached to door by theft resistant stainless steel through-bolts.<br />

4. Latch shall allow door to be lifted over Heavy Duty Cast Stainless Steel keeper for<br />

emergency access.<br />

5. Metal to metal connection shall withstand a direct pull of over 1000 lbs. per screw.<br />

6. Strike shall be Heavy Duty Cast Stainless Steel surface mounted with integral rubber<br />

bumper door stop. Surface mounted and through bolted to partition.<br />

D. Hinges:<br />

1. Hinge shall be 16-gauge continuous piano hinge with 3/16" pin.<br />

2. Outswinging and inswing door shall be equipped with self-closing 16-gauge<br />

continuous piano hinge.<br />

3. Continuous piano hinge shall be attached to door and stile by theft-resistant,<br />

stainless steel through-bolts from inside and outside of compartments.<br />

E. Coat Hook: Heavy Duty, Cast Stainless Steel coat hook shall project no more than 1-1/8"<br />

from face of door and shall be secured by theft resistant through-bolt stainless steel screws.<br />

Provide on all doors.<br />

F. Door stop: Stainless steel with rubber-tipped bumper.<br />

G. Continuous Brackets: Full high extruded aluminum 6063-T5 bright anodized finish min. 1.685<br />

lbs. per LF, of size (thickness) to match pilasters and/or panels. Shall be mounted inside<br />

compartment. Use for each pilaster to wall connections, pilaster to panel, and panel to wall<br />

connections.<br />

H. Leveling device: 3/8" x 1" steel bar shall be chromate treated and double zinc plated; bolted<br />

to base of solid phenolic stile.<br />

I. Stile shoe: One piece, 4" high, type 304, 18gauge stainless steel with satin finish. Top shall<br />

have 90 degrees return to stile, attached with stainless steel through-bolts.<br />

J. Headrail (Overhead braced): Heavy Duty extruded clear anodized aluminum continuous<br />

headrail with anti-grip profile and integral reinforcing channel and curtain track.<br />

2.03 FABRICATION<br />

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A. All hardware through bolted to door and stile with theft-resistant, two-way bolt and barrel,<br />

stainless steel machine screws.<br />

PART 3 - EXECUTION<br />

3.01 INSPECTION<br />

A. Check areas scheduled to receive compartments for correct dimensions, plumbness of walls<br />

and soundness of surfaces that would affect installation of mounting brackets.<br />

B. Verify spacing of plumbing fixtures to assure compatibility with installation of compartments.<br />

C. Do not begin installation of compartments until conditions are satisfactory.<br />

3.02 ERECTION<br />

A. General:<br />

1. Install- compartments rigidly, straight, plumb, and level and in accordance with<br />

manufacturer's installation instructions.<br />

2. Installation methods shall conform to manufacturer's recommendations for backing<br />

and proper support.<br />

3. Conceal evidence of drilling, cutting, and fitting to room finish.<br />

4. Maintain uniform clearance at vertical edge of doors.<br />

3.03 ADJUSTMENT AND CLEANING<br />

A. Adjust hardware for proper operation after installation.<br />

B. Set hinges on in-swinging doors to hold doors open approximately 15 degrees from closed<br />

position when unlatched.<br />

C. Set hinges on out-swinging doors to hold unlatched doors in closed position.<br />

D. Clean exposed surfaces of partitions, hardware, fittings.<br />

END OF SECTION<br />

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SECTION 10350 - FLAGPOLES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes:<br />

1. Ground-Set, Fixed, Cone Tapered Flagpoles:<br />

1. Aluminum.<br />

1.3 SUBMITTALS<br />

A. General: Submit the following in accordance with Conditions of Contract and Division 1<br />

<strong>Specification</strong> Sections.<br />

B. Product data and installation instructions for each type of flagpole required.<br />

C. Shop drawings of flagpoles and bases, showing general layout, jointing, grounding method,<br />

and anchoring and supporting systems.<br />

1. Include details of foundation system for ground-set poles.<br />

D. Samples of each finished metal for flagpoles and accessories as requested by Architect.<br />

1.4 QUALITY ASSURANCE<br />

A. Manufacturing Standards: Provide each flagpole as a complete unit produced by a single<br />

manufacturer, including fittings, accessories, bases, and anchorage devices.<br />

B. Design Criteria: Provide flagpoles and installations constructed to withstand a 90-mph wind<br />

velocity minimum when flying flag of appropriate size. Use heavy pipe sizes if required for<br />

flagpole type and height shown.<br />

C. Pole <strong>Construction</strong>: Construct pole and ship to site in one piece if possible. If more than one<br />

piece is necessary, provide snug-fitting, precision joints with self-aligning, internal splicing<br />

sleeve arrangement for weather-tight, hairline field joints.<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. General: Spiral wrap flagpoles with heavy Kraft paper or other weather-tight wrapping and<br />

prepare for shipment in hard fiber tube or other protective container.<br />

B. Deliver flagpoles and accessories completely identified for installation procedure. Handle and<br />

store flagpoles to prevent damage or soiling.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

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A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products which may be incorporated in the Work include, but are not limited to, the following:<br />

1. American Flagpole Div. of Kearney-National, Inc.<br />

2. Concord Industries, Inc.: Executive Model<br />

3. EMC Div., Eder Manufacturing Corp.<br />

2.2 FLAGPOLE TYPES<br />

A. Aluminum Flagpoles: Fabricate from seamless extruded tubing complying with ASTM B 241,<br />

alloy 6063-T6, having a minimum wall thickness of 0.188”, tensile strength not less than<br />

30,000 psi, and a yield point of 25,000 psi. Heat-treat and age-harden after fabrication.<br />

1. Provide cone-tapered, internal cam cleat aluminum flagpole.<br />

2. Height (measured from grade): 35 feet.<br />

3. Butt Diameter: 7 inches.<br />

2.3 FLAGPOLE MOUNTING<br />

A. Provide manufacturer’s standard base system for the type of flagpole installation required.<br />

B. Foundation Tube: For ground-set flagpoles, provide 16-gage minimum galvanized corrugated<br />

steel tube, or 12-gage rolled steel tube, sized to suit flagpole and installation. Furnish<br />

complete with welded steel bottom base and support plate, lightning ground spike, and steel<br />

centering wedges, all welded construction. Provide loose hardwood wedges at top for<br />

plumbing pole after erection. Galvanize steel parts after assembly, including foundation tube.<br />

1. Provide manufacturer’s standard flash collar, finished to match flagpole.<br />

2.4 SHAFT FINISH<br />

A. General: Comply with NAAMM “Metal Finishes Manual” for recommendations relative to<br />

application and designations of finishes.<br />

B. Aluminum: Finish designations prefixed by “AA” conform to the Aluminum Association system<br />

for designating aluminum finishes. Provide fine, directional, medium satin polish (AA-M32),<br />

finished as follows:<br />

1. Class I, Clear Anodic Finish: AA-M32C22A41 (Mechanical Finish: medium satin;<br />

Chemical Finish: etched, medium matte; Anodic Coating: Architectural Class I, clear<br />

coating 0.018 mm or thicker) complying with AAMA 607.1.<br />

2.5 FITTINGS<br />

A. Finial Ball: Manufacturer’s standard flush-seam ball, size as indicated or, if not indicated, to<br />

match pole butt diameter.<br />

1. 14-gage spun aluminum finished to match pole shaft.<br />

B. Truck: Ball-bearing, nonfouling, revolving, cast aluminum with aluminum spindle and<br />

removable hood. Finish to match pole.<br />

C. Cleats: Provide flush access door with compression lock, continuous piano hinge and<br />

manually operated cam cleat<br />

D. Halyards: Provide two, external continuous halyards for each flagpole, as follows:<br />

1. Polypropylene, braided, white.<br />

2. Size: 5/16 inch (No. 10).<br />

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E. Halyard Flag Snaps: Provide two swivel snaps per halyard, as follows:<br />

1. Chromium-plated bronze.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION FOR GROUND-SET POLES<br />

A. Excavation: Excavate for foundation concrete to neat clean lines in undisturbed soil. Provide<br />

forms where required due to unstable soil conditions. Remove wood, loose soil, rubbish, and<br />

other foreign matter from excavation; and moisten earth before placing concrete. Back fill<br />

open excavation after concreting with original excavated material.<br />

B. Concrete: Provide concrete composed of portland cement, coarse and fine aggregate, and<br />

water mixed in proportions to attain 28-day compressive strength of not less than 3000 psi,<br />

complying with ASTM C 94.<br />

C. Place concrete immediately after mixing. Compact concrete in place by use of vibrators.<br />

Moist-cure exposed concrete for not less than 7 days, or use a nonstaining curing compound<br />

in cold weather.<br />

D. Finish trowel exposed concrete surfaces to smooth, dense surface. Provide positive slope for<br />

water runoff to base perimeter.<br />

3.2 FLAGPOLE INSTALLATION<br />

A. General: Prepare and install flagpoles where shown and in compliance with accepted shop<br />

drawings and manufacturer’s instructions.<br />

1. Provide positive lightning ground for each flagpole installation.<br />

2. Paint below-grade portions of ground-set flagpole with heavy coat of bituminous<br />

paint.<br />

3.3 CLEANUP<br />

A. Refer to Section 01700.<br />

END OF SECTION<br />

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SECTION 10425 - SIGNAGE<br />

PART 1 GENERAL<br />

10.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section includes the following types of signs:<br />

1. Panel signs.<br />

a. Interior room identification signs.<br />

b. Handicap accessibility signage.<br />

2. Dimensional letters and numbers.<br />

3. This section also includes removal of existing classroom signs.<br />

1.03 SUBMITTALS<br />

A. General: Submit the following according to the Conditions of the Contract and Division 1<br />

<strong>Specification</strong> Sections.<br />

B. Product data for each type of sign specified, including details of construction relative to<br />

materials, dimensions of individual components, profiles, and finishes.<br />

C. Shop drawings showing fabrication and erection of signs. Include plans, elevations, and<br />

large-scale sections of typical members and other components. Show anchors, grounds,<br />

layout, reinforcement, accessories, and installation details.<br />

1. Provide message list for each sign required, including large-scale details of wording<br />

and lettering layout.<br />

2. For signs supported by or anchored to permanent construction, provide setting<br />

drawings, templates, and directions for installation of anchor bolts and other anchors<br />

to be installed as a unit of Work in other Sections.<br />

3. Templates: Furnish full-size spacing templates for individually mounted dimensional<br />

letters and numbers.<br />

4. Furnish full-size rubbings for metal plaques.<br />

D. Samples: Provide the following samples of each sign component for initial selection of color,<br />

pattern and surface texture as required and for verification of compliance with requirements<br />

indicated.<br />

1. Samples for selection of color, pattern, and texture:<br />

a. Cast Acrylic Sheet and Plastic Laminate: Manufacturers color charts<br />

consisting of actual sections of material including the full range of colors<br />

available for each material required.<br />

1.04 QUALITY ASSURANCE<br />

A. Sign Fabricator Qualifications: Firm experienced in producing signs similar to those indicated<br />

for this Project, with a record of successful in-service performance, and sufficient production<br />

capacity to produce sign units required without causing delay in the Work.<br />

B. Single-Source Responsibility: For each separate sign type required, obtain signs from one<br />

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source of a single manufacturer.<br />

C. Handicapped Accessibility: Provide signs which are in conformance with the requirements of<br />

ANSI Al 17.1-1992 and the Americans with Disabilities Act of 1990 (ADA).<br />

D. Design Concept: The Drawings indicate sizes, profiles, and dimensional requirements of<br />

signs and are based on the specific types and models indicated. Sign units by other<br />

manufacturers may be considered provided deviations in dimensions and profiles do not<br />

change the design concept as judged by the Architect. The burden of proof of equality is on<br />

the proposer.<br />

1.05 PROJECT CONDITIONS<br />

A. Field Measurements: Take field measurements prior to preparation of shop drawings and<br />

fabrication to ensure proper fitting. Show recorded measurements on final shop drawings.<br />

Coordinate fabrication schedule with construction progress to avoid delay.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to, the following:<br />

1. Manufacturers of Panel Signs:<br />

a. ABC Architectural Signing System.<br />

b. ASI Sign Systems, Inc.<br />

c. Best Manufacturing Company.<br />

d. Spanjer Brothers, Inc.<br />

2. Manufacturers of Dimensional Letters and Numbers:<br />

a. Andco Industries Corp.<br />

b. ASI Sign Systems, Inc.<br />

c. Gemini, Inc.<br />

d. Metal Arts.<br />

e. Metallic Arts.<br />

f. Spanjer Brothers Inc.<br />

2.02 MATERIALS<br />

A. Cast Acrylic Sheet: Provide cast (not extruded or continuous cast) methyl methacrylate<br />

monomer plastic sheet, in sizes and thicknesses indicated, with a minimum flexural strength<br />

of 16,000 psi when tested according to ASTM D 790, with a minimum allowable continuous<br />

service temperature of 1 76 deg F (80 deg C), and of the following general types:<br />

1. Opaque Sheet: Where sheet material is indicated as opaque,provide colored opaque<br />

acrylic sheet in colors and finishes as selected from the manufacturer s standards.<br />

B. Colored Coatings for Acrylic Plastic Sheet: Use colored coatings, including inks and paints for<br />

copy and background colors that are recommended by acrylic manufacturers for optimum<br />

adherence to acrylic surface and are nonfading for the application intended.<br />

C. Aluminum Castings: Provide aluminum casting of alloy and temper recommended by the sign<br />

manufacturere for the casting process used and for the use and finish indicated.<br />

D. Fasteners: Use concealed fasteners fabricated from metals that are not corrosive to the sign<br />

material and mounting surface.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SIGNAGE 10425 - 2


E. Anchors and Inserts: Use nonferrous metal or hot-dipped galvanized anchors and inserts for<br />

exterior installations and elsewhere as required fro corrosion resistance. Use toothed steel or<br />

lead expansion bolt devices for drilled-in-place anchors. Furnish inserts, as required, to be<br />

set into concrete or masonry work.<br />

2.03 PANEL SIGNS<br />

A. Panel Signs: Comply with requirements indicated for materials, thicknesses, finishes, colors,<br />

designs, shapes, sizes, and details of construction.<br />

1. Produce smooth, even, level sign panel surfaces, constructed to remain flat under<br />

installed conditions within a tolerance of plus or minus 1/16 inch measured<br />

diagonally.<br />

B. Unframed Panel Signs: Fabricate signs with edges mechanically and smoothly finished to<br />

conform to the following requirements:<br />

1. Edge Condition: Square cut.<br />

2. Corner Condition: Round corners.<br />

C. Graphic Content and Style: Provide sign copy that complies with the requirements indicated<br />

for size, style, spacing, content, position, material, finishes, and colors of letters, numbers,<br />

and other graphic devices.<br />

1. Size: 1.5 inches.<br />

2. Style: Helvetica Regular.<br />

3. Color: As selected by Architect.<br />

4. Copy Placement: Center.<br />

5. Provide one wall mounted sign per door or opening.<br />

a. Provide signs with permanent ADA text.<br />

b. At toilet rooms, include the handicap accessible symbol on each sign.<br />

6. Provide maximum occupancy load signs in assembly rooms as required by code.<br />

a. Letter Size: 1 inch.<br />

D. Raised Copy: Machine-cut copy characters from matte-finished opaque acrylic sheet and<br />

chemically weld onto the acrylic sheet forming sign panel face. Produce precisely formed<br />

characters with square cut edges free from burrs and cut marks.<br />

1. Panel Material: Matte-finished opaque acrylic sheet.<br />

a. Raised Copy Thickness: Not less than 1/32 inch.<br />

2.04 DIMENSIONAL NUMBERS AND LETTERS<br />

A. Cutout Letters and Numbers: Cut from solid plate material of thickness indicated. Produce<br />

precisely cut characters with square cut, smooth edges. Comply with requirements indicated<br />

for finish, style and size.<br />

1. Metal: Aluminum, not less than 0.090 inch thick.<br />

2. Height: Refer to schedule below.<br />

3. Style: Univers.<br />

4. Color(s): To be selected by Architect from full range of manufacturer’s colors.<br />

5. Verify location with Architect prior to installation.<br />

2.05 FINISHES<br />

A. Metal Finishes: Comply with NAAM “Metal Finishes Manual” for finish designations and<br />

application recommendations.<br />

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SIGNAGE 10425 - 3


B. Aluminum Finishes: Finish designations prefixed by “AA” conform to the system established<br />

by the Aluminum Association for designating aluminum finishes.<br />

1. Class 1 Clear Anodized Finish: AA-M12C22A41 or,<br />

2. Baked Enamel Finish: AA-M4xC12C42R1x. Apply baked enamel in compliance with<br />

paint manufacturer’s specifications for cleaning, conversion coating and painting.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. General: Locate sign units and accessories where indicated, using mounting methods of the<br />

type described and in compliance with the manufacturer s instructions.<br />

1. Install signs level, plumb, and at the height indicated, with sign surfaces free from<br />

distortion or other defects in appearance.<br />

2. Where no location is indicated, locate as directed by Architect.<br />

B. Wall-Mounted Panel Signs: Attach panel signs to wall surfaces using the methods indicated<br />

below:<br />

1. Silicone-Adhesive Mounting: Use liquid silicone adhesive recommended by the sign<br />

manufacturer to attach sign units to irregular, porous, or vinyl-covered surfaces. Use<br />

double-sided vinyl tape where recommended by the sign manufacturer to hold the<br />

sign in place until the adhesive has fully cured.<br />

C. Remove existing classroom signs including any adhesives and clean wall. Install new signs<br />

as scheduled below.<br />

D. Dimensional Letters and Numbers: Mount letters and numbers using standard fastening<br />

methods recommended by the manufacturer for number form, type of mounting, wall<br />

construction and condition of exposure indicated. Provide heavy paper template to establish<br />

number spacing and to locate holes for fasteners.<br />

1. Projected Mounting: Mount letters and numbers one-half inch from the surface of the<br />

wall.<br />

3.02 CLEANING AND PROTECTION<br />

A. After installation, clean soiled sign surfaces according to the manufacturer s instructions.<br />

Protect units from damage until acceptance by the Owner.<br />

3.03 SIGN SCHEDULE<br />

A. Provide signs of the size and quantity indicated below. Classroom numbers to be determined.<br />

Designation/Room Size Quantity Message Type<br />

A / Classrooms 8” x 8” 12 CLASSROOM 1?? Wall Mounted Acrylic Panel<br />

B / Boys 8” x 8” 1 BOYS Wall Mounted Acrylic Panel<br />

C / Girls 8” x 8” 1 GIRLS Wall Mounted Acrylic Panel<br />

D / Men 8” x 8” 1 MEN (+Symbol) Wall Mounted Acrylic Panel<br />

E / Women 8” x 8” 1 MEN (+Symbol) Wall Mounted Acrylic Panel<br />

F / Unisex 8” x 8” 1 Man/Woman Symbol Wall Mounted Acrylic Panel<br />

G / Teacher’s Lounge 8” x 8” 3 FACULTY Wall Mounted Acrylic Panel<br />

H / MDF 8” x 8” 1 IDF ROOM Wall Mounted Acrylic Panel<br />

J / Teacher’s Workroom 8” x 8” 4 WORKROOM Wall Mounted Acrylic Panel<br />

K / Office (Main Office) 8” x 8” 2 OFFICE Wall Mounted Acrylic Panel<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SIGNAGE 10425 - 4


L / Principal 8” x 8” 1 PRINCIPAL Wall Mounted Acrylic Panel<br />

M / Storage 8” x 8” 2 STORAGE Wall Mounted Acrylic Panel<br />

N / Nurse 8” x 8” 1 NURSE Wall Mounted Acrylic Panel<br />

P / TSA 8” x 8” 1 TSA Wall Mounted Acrylic Panel<br />

Q / Conference 8” x 8” 1 CONFERENCE Wall Mounted Acrylic Panel<br />

R / Mechanical 8” x 8” 1 MECHANICAL Wall Mounted Acrylic Panel<br />

S / Fire Riser 8” x 8” 1 Fire Riser Wall Mounted Alum. Panel<br />

T / Multipurpose Room 8” x 8” 2 MULTIPURPOSE ROOM Wall Mounted Acrylic Panel<br />

U / Custodian 8” x 8” 1 CUSTODIAN Wall Mounted Acrylic Panel<br />

B. Provide cast metal signage as follows mounted (and centered) on the masonry beam at the<br />

main entry:<br />

1. In twelve inch (12”) high letters: SEGO LILY ELEMENTARY SCHOOL<br />

2. In ten inch (10”) high letters: 550<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SIGNAGE 10425 - 5


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

SIGNAGE 10425 - 6


SECTION 10520 - FIRE EXTINGUISHERS, CABINETS, AND ACCESSORIES<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section Includes fire extinguishers, mounting brackets and cabinets as shown on the<br />

drawings and as specified herein.<br />

1.02 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to work of this section.<br />

1.03 DESCRIPTION<br />

A. Type of products in this section include:<br />

1. Fire Extinguishers.<br />

2. Fire Extinguisher Cabinets.<br />

3. Fire Extinguisher Mounting Brackets.<br />

1.04 QUALITY ASSURANCE<br />

A. UL Listed Products: Provide new, portable fire extinguishers which are UL listed and bear UL<br />

"Listing Mark" for type, rating, and classification of extinguisher indicated.<br />

1.05 SUBMITTALS<br />

A. Submit product date in accordance with Conditions of Contract and Division 1 <strong>Specification</strong><br />

Sections.<br />

B. Include physical dimensions, operational features, color and finish, wall mounting brackets<br />

with mounted measurements, and anchorage details.<br />

C. Submit manufacturer's installation instructions.<br />

1.06 OPERATION AND MAINTENANCE DATA<br />

A. Submit manufacturer's operation and maintenance data.<br />

B. Include test, refill or recharge schedules, procedures, and re-certification requirements<br />

including requirements applicable to the work.<br />

1.07 ENVIRONMENTAL REQUIREMENTS<br />

A. Do not install extinguishers when ambient temperatures may cause freezing.<br />

PART 2 - PRODUCTS<br />

2.01 ACCEPTABLE MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. J.L. Industries<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FIRE EXTINGUISHERS, CABINETS, AND ACCESSORIES 10520 - 1


2. Larsen's Manufacturing Co.<br />

3. Potter-Roemer, Inc.<br />

2.02 FIRE EXTINGUISHERS<br />

A. General: Provide fire extinguishers which comply with requirements of governing authorities.<br />

Fill and service extinguishers to comply with requirements of governing authorities and<br />

manufacturer's requirement.<br />

B. Type: Multipurpose Dry Chemical: UL rated 4-A: 80-BC, 10-lb. nominal capacity, in<br />

enameled steel container, for Class A, Class B, and Class C fires.<br />

1. Provide: Cosmic 10E by J.L. Industries, or equivalent model by other manufacturers.<br />

2.03 MOUNTING BRACKETS<br />

A. Provide manufacturer's standard mounting brackets designed to prevent accidental dislodgement<br />

of extinguisher, of sizes required for type and capacity of extinguisher indicated, in manufacturer's<br />

standard plated finish.<br />

2.04 EXTINGUISHER CABINETS<br />

A. Provide cabinets suitable to house (1) 10 pound extinguisher.<br />

B. Provide “Cosmopolitan” series Model No. 1037 cabinet as manufactured by J.L. Industries or<br />

equal product from other manufacturers.<br />

1. Door: ‘V’ Style with 4 satin stainless steel frame and door.<br />

a. Glass: Clear tempered.<br />

2. Heavy gauge rolled edge construction, four corners welded, ground and buffed smooth,<br />

on a 2-1/2" return trim.<br />

3. Provide semi-recessed cabinets. Semi recessed cabinets shall comply with projection<br />

into walkway requirement of ANSI 117.1 and applicable ADA requirements.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Install items included in this section in locations and at mounting heights indicated, or if not<br />

indicated, at heights to comply with applicable regulations of governing authorities.<br />

B. Securely fasten mounting brackets to structure, square and plumb, to comply with<br />

manufacturer's instructions.<br />

C. Provide one extinguisher at location indicated on drawings, or if not shown, locate as directed<br />

by Architect.<br />

3.02 IDENTIFICATION<br />

A. Identify fire extinguisher with lettering spelling "FIRE EXTINGUISHER" on sign attached to<br />

structure adjacent to the extinguisher. Provide lettering as selected by Architect and/or Fire<br />

Marshal from manufacturer's standard letter sizes, styles, colors, and layouts.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

FIRE EXTINGUISHERS, CABINETS, AND ACCESSORIES 10520 - 2


SECTION 10800 - TOILET AND BATH ACCESSORIES<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Section includes toilet room and janitor room accessories as shown on drawings and as<br />

specified herein.<br />

B Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to work of this section.<br />

1.02 DESCRIPTION<br />

A. Toilet accessories required for this work are limited to items specified in this section.<br />

B. Contractor shall provide solid backing and blocking as required for provided items including:<br />

1. Electric Hand Dryers<br />

2. Handicap Grab Bars<br />

3. Mirrors<br />

4. Mop and Broom Holders<br />

C. Owner Finished Contractor Installed Items: The following items will be provided by the Owner<br />

and Installed by the Contractor:<br />

1. Towel Dispensers<br />

2. Soap Dispensers<br />

3. Toilet Paper Dispensers<br />

1.03 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. The following are specified in other sections of these <strong>Specification</strong>s. Cooperate as required<br />

with all other trades to ensure proper and adequate provisions for the installation of toilet<br />

accessories:<br />

1. Backing and Blocking: Division 6 Section “Rough Carpentry.”<br />

2. Toilet Compartments: Division 10 Section “Solid Phenolic Plastic toilet<br />

Compartments.”<br />

1.04 QUALITY ASSURANCE<br />

A. Inserts and Anchorages: Furnish inserts and anchoring devices which must be set in<br />

concrete or built into masonry; coordinate deliver with other work to avoid delay.<br />

B. Accessory Locations: Coordinate accessory locations with other work to avoid interference<br />

and to assure proper operation and servicing of accessory units.<br />

1.05 SUBMITTALS<br />

A. Product Data: Submit manufacturer's technical data and installation instructions for each<br />

toilet accessory.<br />

B. Setting Drawings: Provide setting drawings, templates, instructions, and directions for<br />

installation of anchorage devices and cut-out requirements in other work.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

TOILET AND BATH ACCESSORIES 10800 - 1


1.06 WARRANTY<br />

A. Warranty: Submit a written warranty executed by mirror manufacturer, agreeing to replace<br />

any mirrors that develop visible silver spoilage within warranty period.<br />

B. Warranty Period: 15 years from date of Substantial Completion for silver spoilage of mirror, 1<br />

year mechanical parts and accessories.<br />

C. The warranty shall not deprive the Owner of other rights the Owner may have under other<br />

provisions of the Contract Documents and will be in addition to and run concurrent with other<br />

warranties made by the Contractor under requirements of the Contract Documents.<br />

PART 2 - PRODUCTS<br />

2.01 ACCEPTABLE MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

toilet accessories which may be incorporated in the work include, but are not limited to the<br />

following:<br />

1. American Specialties, Inc.<br />

2. Bobrick Washroom Equipment, Inc.<br />

3. Bradley Corporation<br />

2.02 MATERIALS, GENERAL<br />

A. Stainless Steel: AISI Type 302/304, with polished No. 4 finish, 0.034-inch (22-gage) minimum<br />

thickness.<br />

B. Mirror Glass: Nominal 6.0 mm (0.23 inch) thick, conforming to ASTM C 1036, Type I, Class 1,<br />

Quality q2, and with silvering, electro-plated copper coating, and protective organic coating.<br />

C. Galvanized Steel Mounting Devices: ASTM A 153, hot-dip galvanized after fabrication.<br />

D. Fasteners: Screws, bolts, and other devices of same material as accessory unit, or of<br />

galvanized steel where concealed.<br />

2.03 FABRICATION<br />

A. General: Only a maximum 1-1/2 inch diameter, unobtrusive stamped manufacturer logo, as<br />

approved by the Architect, is permitted on exposed face of accessory units. On either interior<br />

surface not exposed to view or back surface, provide additional identification by either a<br />

printed, waterproof label or a stamped nameplate indicating manufacturer’s name and<br />

product model number.<br />

B. Surface-Mounted Toilet Accessories, General: Except where otherwise indicated, fabricate<br />

units with tight seams and joints, exposed edges rolled. Hang doors or access panels with<br />

continuous stainless steel piano hinge. Provide concealed anchorage wherever possible.<br />

C. Recessed Toilet Accessories, General: Except where otherwise indicated, fabricate units of<br />

all-welded construction, without mitered corners. Hang doors or access panels with fulllength,<br />

stainless steel piano hinge. Provide anchorage that is fully concealed when unit is<br />

closed.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

TOILET AND BATH ACCESSORIES 10800 - 2


D. Framed Mirror Units, General: Fabricate frames for glass mirror units to accommodate wood,<br />

felt, plastic, or other glass edge protection material. Provided mirror backing and support<br />

system that will permit rigid, tamperproof glass installation and prevent moisture<br />

accumulation, as follows:<br />

1. Provide galvanized-steel backing sheet, not less than 0.034 (22 gage) and full mirror<br />

size, with nonabsorptive filler material. Corrugated cardboard is not an acceptable<br />

filler material.<br />

2. Mirror Unit Hangers: Provide system for mounting mirror units that will permit rigid,<br />

tamperproof, and theftproof installation, as follows:<br />

a. One-piece, galvanized-steel, wall-hanger device with a spring-action locking<br />

mechanism to hold mirror unit in position with no exposed screws or bolts.<br />

E. Keys: Provide universal keys for access to toilet accessory units requiring internal access for<br />

servicing, supply, etc. Provide a minimum of six key to Owner’s representative.<br />

PART 3 - EXECUTION<br />

3.01 DELIVERIES<br />

A. Deliver the toilet accessories in a timely manner to ensure orderly progress of the work.<br />

Stockpile as necessary to ensure their availability for this work.<br />

3.02 INSTALLATION<br />

A. Install toilet accessory units in accordance with manufacturer's instructions, using tamper<br />

resistant fasteners which are appropriate to substrate and recommended by manufacturer of<br />

unit. Install units plumb and level, firmly anchored in locations and at heights indicated, or in<br />

accordance with requirements of handicapped codes and/or authorities having jurisdiction.<br />

3.03 ADJUSTING AND CLEANING<br />

A. Adjust toilet accessories for proper operation, and verify that mechanisms function smoothly.<br />

Replace damaged or defective items.<br />

B. Clean and polish all exposed surfaces after removing temporary labels and protective<br />

coatings.<br />

3.04 ACCESSORY SCHEDULE<br />

A. Manufacturer: The following catalog numbers refer to products of Bobrick Washroom<br />

Equipment, Inc, except where noted otherwise. These scheduled products serve as the<br />

standard of quality required for the project. Provide these or comparable products from<br />

specified manufacturers if they meet or exceed this standard of quality.<br />

1. Electric Hand Dryer: B-750, recessed mounted.<br />

a. Color: White<br />

b. Motor: Universal type, 2300 W, 115V 20 Amp 60 Hz.<br />

c. Provide three each in the Boys and the Girls Toilet Rooms.<br />

d. Provide one each in other toilet rooms.<br />

2. Mirror: B-290 with stainless steel frame<br />

a. Size: 2’-0” x 3’-0”, unless noted otherwise.<br />

3. Stainless Steel Grab Bars: B-6806.99 (peened grip)<br />

a. Size: One 18”, one 36” and one 42” per accessible stall.<br />

4. Mop/Broom Holder: B-239x34<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

TOILET AND BATH ACCESSORIES 10800 - 3


END OF SECTION<br />

a. Provide two per janitor’s closet.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

TOILET AND BATH ACCESSORIES 10800 - 4


DIVISION 11 – EQUIPMENT<br />

Section 11132 – Projection Screens<br />

Section 11451 – Appliances<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

DIVISION TABLE OF CONTENTS


SECTION 11132 - PROJECTION SCREENS<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and<br />

Supplementary Conditions and Division 1 <strong>Specification</strong> Sections, apply to this<br />

section.<br />

B. Related Sections: Division 6 Section “Rough Carpentry” for blocking in walls.<br />

1.02 SUMMARY<br />

A. This Section includes projection screens of the following type:<br />

1. Manual Projection Screens.<br />

1.03 SUBMITTALS<br />

A. General: Submit the following according to Conditions of the Contract and Division 1<br />

<strong>Specification</strong> Sections.<br />

B. Product data of standard details and specifications for projection screens<br />

C. Product data of current Camden Manufacturing control switching.<br />

1.04 QUALITY ASSURANCE<br />

A. Screens to be listed by Underwriters' Laboratories and CSA.<br />

1.05 WARRANTY<br />

A. Warranty: Provide manufacturer's written warranty covering defect in materials or<br />

workmanship.<br />

1. Warranty period for ten (10) years.<br />

PART 2 - PRODUCTS<br />

2.01 PROJECTION SCREENS<br />

A. Manual Projection Screen: Shall be Da-Lite, Inc., Model B, Spring Roller Type<br />

Screen, 70" x 70", wall mounting type, "Matte White" viewing surface with black<br />

masking borders standard on flame-retardant and mildew-resistant seamless fabric.<br />

Screen to have a heavy 22-gauge octagonal steel case with flat back design with<br />

baked enamel finish and fitted with end caps concealing roller ends with integral<br />

bearing surface to support roller and integral brackets far wall mounting by means of<br />

slotted screw holes. Provide No. 6, 6" non-adjustable extension brackets for<br />

clearance of markerboard. Bottom of fabric shall be mounted into a metal strip in a<br />

tubular steel slat finished in baked enamel. Ends of slat shall be protected by plastic<br />

caps. Plated steel slat pull shall be attached to slat with screws.<br />

1. Approved manufacturers:<br />

a. Da-Lite Inc<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

PROJECTION SCREENS 11132 - 1


PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

b. Draper Shade and Screen Co.<br />

c. Or approved equal prior to bidding.<br />

2. Provide one (1) screen in each classroom and elsewhere as indicated on the<br />

drawings.<br />

A. Installation: Coordinate installation with work of other trades and locate accurately.<br />

Install projection screens in strict accordance with manufacturer's recommendations.<br />

B. Manual Projection Screens: Provide blocking in wall for fastening of wall brackets.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

PROJECTION SCREENS 11132 - 2


SECTION 11451 - APPLIANCES<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

1.02 SUMMARY<br />

A. This Section includes the following:<br />

1. Refrigerator/freezer.<br />

B. Related Sections include the following:<br />

1. Division 6 Section "Interior Architectural Millwork" for appliance installation.<br />

2. Division 15 Section for plumbing connections to appliances.<br />

3. Division 15 Section for drainage plumbing connections to appliances.<br />

4. Division 16 Section for services and connections to appliances.<br />

1.03 SUBMITTALS<br />

A. Product Data: For each appliance type required indicating compliance with requirements.<br />

Include complete operating and maintenance instructions for each appliance.<br />

B. Appliance Schedule: Submit schedule of appliances, using the same room designations<br />

shown on Drawings.<br />

1.04 QUALITY ASSURANCE<br />

A. Installer Qualifications: An experienced installer who is an authorized representative of the<br />

appliance manufacturer for both installation and maintenance of appliances required for this<br />

Project.<br />

B. Source Limitations: Obtain appliances through one source from a single manufacturer.<br />

1. Provide products from the same manufacturer far each type of appliance required.<br />

2. To the greatest extent possible, provide appliances by a single manufacturer for<br />

entire Project.<br />

C. Electrical Appliances: Listed and labeled as defined in NFPA 70, Article 100, by a testing<br />

agency acceptable to authorities having jurisdiction.<br />

D. UL and NEMA Compliance: Provide electrical components required as part of appliances that<br />

are listed and labeled by UL and that comply with applicable NEMA standards.<br />

E. AHAM Standards: Provide appliances that comply with the following AHAM standards:<br />

1. Refrigerators and Freezers: Total volume and shelf area ratings certified according to<br />

ANSI/AHAM HRF-1.<br />

F. Energy Ratings: Provide appliances that carry labels indicating energy-cost analysis<br />

(estimated annual operating costs) and efficiency information as required by the Federal<br />

Trade Commission.<br />

SHELLEY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

APPLIANCES 11451 - 1


1.05 DELIVERY<br />

A. Deliver appliances only after utility rough-in is complete, construction in the spaces to receive<br />

appliances is substantially complete and ready for installation, and all dimensions have been<br />

field verified. If any discrepancies exist between field dimensions and appliance dimensions,<br />

notify architect prior to proceeding.<br />

1.06 WARRANTIES<br />

A. General Warranty: Special warranties specified in this Article shall not deprive Owner of other<br />

rights Owner may have under other provisions of the Contract Documents and shall be in<br />

addition to, and run concurrent with, other warranties made by Contractor under requirements<br />

of the Contract Documents.<br />

B. Special Warranties: Written warranties, executed by manufacturer of each appliance<br />

specified agreeing to repair or replace appliances or components that fail in materials or<br />

workmanship within specified warranty period.<br />

PART 2 - PRODUCTS<br />

2.01 PRODUCTS AND MANUFACTURERS<br />

A. Products: Subject to compliance with requirements, provide one of the appliances indicated<br />

as manufactured by General Electric or approved equal by one of the following<br />

manufacturers.<br />

1. Whirlpool<br />

2. Amana<br />

2.02 APPLIANCES<br />

A. Side-By-Side Refrigerator with Dispenser: GE Profile Energy Star 25.6 Cubic Feet, Model<br />

PSHF6TGXWW.<br />

1. Color: White.<br />

2. Provide one refrigerator in the Faculty Lounge.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine roughing-in for plumbing, mechanical, and electrical services, with Installer present,<br />

to verify actual locations of services before appliance installation.<br />

1. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

2. Verify that all appliances are equipped with cord and plug, UL listed.<br />

3.02 INSTALLATION<br />

A. General: Provide complete installation, per manufacturer's written instructions, so all<br />

appliances function as per manufacturer's recommendations.<br />

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APPLIANCES 11451 - 2


B. Built-in Equipment: Securely anchor units to supporting cabinets or countertops with<br />

concealed fasteners. Verify that clearances are adequate for proper functioning and rough<br />

openings are completely concealed.<br />

C. Freestanding Equipment: Place units in final locations after finishes have been completed in<br />

each area. Verify that clearances are adequate to properly operate equipment.<br />

D. Utilities: Refer to Divisions 15 and 15 for plumbing and electrical requirements.<br />

3.03 ADJUSTING AND CLEANING<br />

A. Test each item of appliances to verify proper operation. Make necessary adjustments.<br />

B. Verify that accessories required have been furnished and installed.<br />

C. Remove packing material from appliances and leave units in clean condition, ready for<br />

operation.<br />

END OF SECTION<br />

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SHELLEY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

APPLIANCES 11451 - 4


DIVISION 12 – FURNISHINGS<br />

Section 12492 – 2” Horizontal Aluminum Blinds<br />

Section 12670 – Entrance Mats<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

DIVISION TABLE OF CONTENTS


Section 12492 – 2” Horizontal Aluminum Blinds<br />

Part 1 – General<br />

1.01 SCOPE<br />

A. Requirements of Division 0 “Bidding Requirements” and Division 1 “General Requirements”<br />

apply to every section contained in the Project Manual, and shall govern the execution of<br />

Work required by the Contract Documents.<br />

B. Related Work Specified Elsewhere:<br />

1. Division 6 Section “Rough Carpentry.”<br />

2. Division 7 Section “Aluminum Storefronts and Entrances.”<br />

3. Division 8 Section “Hollow Metal Doors and Frames.”<br />

1.02 REFERENCES<br />

A. Flame-resistant materials shall pass or exceed one or more of the following tests:<br />

1. National Fire Protection Association (NFPA) 701 (small scale for horizontal<br />

applications)<br />

2. Department of Transportation Motor Vehicle Safety Standard 302 Flammability of<br />

Interior Materials<br />

3. California Administrative Code Title 19<br />

4. Federal Standard 191 Method 5903 (used by Port Authority of New York and New<br />

Jersey for drapery, curtain, and upholstery material)<br />

5. Boston Fire Department Test BFD IX-1<br />

6. New York State Uniform Fire Prevention and Building Code<br />

1.03 SUBMITTALS<br />

A. Product Data: Manufacturer’s descriptive literature shall be submitted indicating materials,<br />

finishes, construction and installation instructions and verifying that product meets<br />

requirements specified. Manufacturer’s recommendations for maintenance and cleaning shall<br />

be included.<br />

B. Drawings And Diagrams: Wiring diagrams of any motorized components or units, working<br />

and assembly drawings shall be supplied as requested.<br />

C. Sample: Responsible contracting officer or agent shall supply one sample shade of each type<br />

specified in this contract for approval. Supplied units shall be furnished complete with all<br />

required components, mounting and associated hardware, instructions and warranty.<br />

1.04 QUALITY ASSURANCE<br />

A. Supplier: Manufacturer, subsidiary or licensed agent shall be approved to supply the products<br />

specified, and to honor any claims against product presented in accordance with warranty.<br />

B. Installer: Installer or agent shall be qualified to install specified products by prior experience,<br />

demonstrated performance and acceptance of requirements of manufacturer, subsidiary, or<br />

licensed agent. Installer shall be responsible for an acceptable installation.<br />

C. Uniformity: Provide 2” Horizontal Aluminum Blinds of only one manufacturer for entire project.<br />

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2” HORIZONTAL ALUMINUM BLINDS 12492 - 1


1.05 DELIVERY, STORAGE AND HANDLING<br />

A. Product shall be delivered to site in manufacturer’s original packaging.<br />

B. Product shall be handled and stored to prevent damage to materials, finishes and operating<br />

mechanisms.<br />

1.06 JOB CONDITIONS<br />

A. Prior to shade installation, building shall be enclosed.<br />

B. Interior temperature shall be maintained between 60° F. and 90° F. during and after<br />

installation; relative humidity shall not exceed 80%. Wet work shall be complete and dry.<br />

1.07 WARRANTY<br />

A. Lifetime Limited Warranty. Specific product warranties available from manufacturer or its<br />

authorized agent.<br />

PART 2 – Products<br />

2.01 ACCEPTABLE MANUFACTURER<br />

A. Hunter Douglas Contract/ 12400 Stowe Drive/ Poway, CA 92064/ Phone: 800-727-8953 Fax:<br />

800-205-9819/ Website: http://contract.hunterdouglas.com<br />

B. Other products submitted for approval prior to bid. Products submitted within seven (7) days<br />

of the close of bid will not be considered for approval.<br />

2.02 2” HORIZONTAL ALUMINUM BLINDS<br />

A. Product: Hunter Douglas “H200 2” Aluminum Blind”<br />

B. Materials:<br />

1. Slats: 2” wide x .008” thick prior to painting, heat-treated and spring tempered (except<br />

5000 series alloy on metallized finishes) aluminum alloy 6011 with eased corners and<br />

manufacturing burrs removed. Furnish not less than nominal 7.2 slats per foot to<br />

ensure tight closure and light control. Finish with manufacturer’s standard baked-on<br />

finish in colors selected by architect from manufacturer’s available contract colors<br />

utilizing Dust Shield finish to inhibit dust build-up for easier maintenance.<br />

2. Slat Support: Woven high strength polyester, exceeding commercial specification<br />

number 1029-86. Maximum distance between tapes: 34”.<br />

3. Headrail: U-shaped profile with rolled edges, measuring 1-1/2” x 2-1/4” x .024”<br />

constructed of corrosion resistant steel. Internally fit with components required for<br />

specified performance and designed for smooth, quiet, trouble-free operation.<br />

Headrail finish to be standard baked-on polyester and to match slats. Ends fitted with<br />

zinc coated steel end lock with adjustable tab for centering blinds.<br />

4. Bottom Rail: .019” steel, with corrosion-resistant finish formed with double-lock seam<br />

into closed oval shape for optimum beam and torsional strength. Ends fitted with<br />

color-coordinated engineered polymer caps. Color-coordinated engineered polymer<br />

tape buttons secure the ladder and cord. Bottom Rail finish to be standard baked-on<br />

polyester color coordinated to slats.<br />

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2” HORIZONTAL ALUMINUM BLINDS 12492 - 2


2.03 FABRICATION<br />

5. Lifting Mechanism: Crashproof steel cordlocks with corrosion-resistant finish, steel<br />

locking dogs, hexagon pulley, polyester 2.2mm lift cords, and Break-Thru® safety<br />

tassel. Located on either side of individual blind unit as per architect’s request.<br />

6. Tilting Mechanism: Cord tilter consisting of zinc die-cast helical gear type driven by a<br />

worm in enclosed polymer housing, 2.2mm polyester cord, and solid steel corrosion<br />

resistant tilt rod.<br />

7. Tilt Control Cord: 2.2mm polyester cord. Located on either side of individual blind unit<br />

as per architect’s request.<br />

8. Mounting Hardware: Manufacturer’s standard .030” steel box brackets with baked-on<br />

polyester finish to match headrail with additional support brackets for blinds over 84”<br />

wide.<br />

9. Options: Provide blinds with the valance option.<br />

A. Measurements shall be accurate to within + 1/8” or as recommended in writing by<br />

manufacturer.<br />

2.04 FINISHES<br />

A. Slat Finish: To be selected by Architect from manufacturer’s standard colors.<br />

PART 3 - EXECUTION<br />

3.01 INSPECTION<br />

A. Subcontractor shall be responsible for inspection on site, approval of mounting surfaces,<br />

installation conditions and field measurement for this work.<br />

B. Other interacting trades shall receive drawings of shade systems, dimensions, assembly and<br />

installation methods from subcontractor upon request.<br />

3.02 INSTALLATION<br />

A. Installation shall comply with manufacturer’s specifications, standards and procedures as<br />

detailed on contract drawings.<br />

B. Adequate Clearance shall be provided to permit unencumbered operation of shade and<br />

hardware.<br />

C. Clean finish installation of dirt and finger marks. Leave work area clean and free of debris.<br />

3.03 SCHEDULE:<br />

A. Exterior Windows: Provide one blind on each exterior wall window in the addition.<br />

B. Interior Lites: Provide blinds in each lite of door side lites. Mount inside the jamb.<br />

END OF SECTION<br />

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2” HORIZONTAL ALUMINUM BLINDS 12492 - 3


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2” HORIZONTAL ALUMINUM BLINDS 12492 - 4


SECTION 12670 – ENTRANCE MATS<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Furnish and install entrance vestibule matting as described in the Contract Documents.<br />

B. Related Sections<br />

1. Division 3 Section “Concrete Work.”<br />

2. Division 9 Section “Resilient Flooring” for transition strips between entrance mats and<br />

vinyl composition tile.<br />

1.02 SUBMITTAL<br />

A. See Division 3 Section “Submittals.”<br />

B. Product Data<br />

1. Manufacturer’s literature or cut sheets.<br />

C. Samples<br />

1. Submit samples of actual matting showing full range of Manufacturer’s standard<br />

colors.<br />

1.03 WARRANTY<br />

A. Provide manufacturer’s standard lifetime of carpet warranties for wear, static, edge ravel and<br />

delamination.<br />

B. Installer: Provide one year warranty on installation.<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

2.02 APPROVED MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated in the Work include, but are not limited to the following:<br />

1. Entrance Mat:<br />

a. Shaw Contract Group<br />

b. Lees, Division of The Mohawk Group<br />

2.03 ENTRANCE MATS<br />

A. Provide surface mounted, frameless installation at locations shown within the drawings.<br />

1. Style: Shaw Bonjour EW24<br />

a. Style Number: 59411<br />

b. Fiber: 100% P.E.T. Polyester<br />

c. <strong>Construction</strong>: Ribbed thermal bonded needlepunch modular<br />

d. Tufted Weight: 35.0 ounces per square yard.<br />

e. Total Weight: 88.0 ounces per square yard.<br />

f. Secondary Backing: Eco*worx®<br />

g. Dye Method: Solution dyed.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

ENTRANCE MATS 12670 - 1


h. Flammability: ASTM E-648, Class 1<br />

i. Smoke Developed: ASTM E-662, less than 450<br />

j. Size: 24 inches by 24 inches.<br />

k. Color: As selected by Architect.<br />

2. Style: Lees Step Up<br />

a. Style Number: DD763<br />

b. Face Yarn: Fortis Nylon 6.6 with Nylon 6.6 scraper yarn<br />

c. Tufted Weight: 38.0 ounces per square yard.<br />

e. Gauge: 5/32”.<br />

f. Secondary Backing: Fiberglass reinforced thermoplastic composite.<br />

g. Dye Method: Yarn dyed.<br />

h. Flammability: ASTM E-648, Class 1<br />

i. Smoke Developed: ASTM E-662, less than 450<br />

j. Size: 24 inches by 24 inches.<br />

k. Color: As selected by Architect.<br />

D. Accessories:<br />

1. Adhesive: Manufacturer’s pressure sensitive adhesive.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Examine areas and conditions under which work is to be performed and identify conditions<br />

detrimental to proper installation.<br />

1. Do not proceed until unsatisfactory conditions have been corrected.<br />

2. Comply with manufacturer’s recommendations for installation over new concrete<br />

surfaces.<br />

B. Install mats per manufacturer’s recommendations.<br />

1. Quarter turn the carpet tiles.<br />

2. Coordinate top of mat surfaces with bottom of doors that swing across mats to<br />

provide ample clearance between door and mat.<br />

3. Apply adhesives at rates indicated by manufacturers.<br />

C. Provide transition elements at all dissimilar finish materials as described in the drawings and<br />

below:<br />

1. Install resilient edge strip at edge between entry mat and vinyl composition tile.<br />

3.02 CLEANING AND PROTECTION<br />

A. Defer installation of floor mats until time of Substantial Completion.<br />

B. Clean mats and remove any debris from project site.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

ENTRANCE MATS 12670 - 2


SECTION 15010 - GENERAL PROVISIONS<br />

PART 1.00 - GENERAL<br />

GENERAL CONDITIONS:<br />

The contractor shall carefully read the General Conditions of the Contract and all information to bidders which,<br />

with the following specifications for heating, cooling, ventilating, plumbing, and temperature control are a part of<br />

the Contract.<br />

BASIC BID:<br />

Shall include all labor and materials specified in this division. The term "furnish" and/or "install" or similar<br />

implication shall mean "furnish and install complete."<br />

SCOPE OF WORK:<br />

The work to be done under this section includes the furnishing of all labor, materials, equipment, controls and<br />

accessories required to complete all air conditioning, plumbing, drainage, and other mechanical systems as<br />

shown on plans and/or described in these specifications, including miscellaneous items required to provide a<br />

complete and functional facility.<br />

Work shall include, but shall not be necessarily limited to, the following:<br />

1. Hot water heating systems<br />

2. Chilled water cooling system<br />

3. Air handling unit air distribution system<br />

4. System commissioning<br />

5. Testing<br />

6. Balancing<br />

7. Insulation systems<br />

8. Air distribution system<br />

9. Automatic control systems<br />

10. Plumbing systems<br />

11 Demolition of existing systems<br />

Unless otherwise noted the mechanical contractor shall provide all miscellaneous electrical work, including<br />

control conduit and wiring (both line voltage and low voltage) for all special systems where the wiring<br />

requirements are either noted on the drawings or provided by the equipment manufacturers or suppliers.<br />

Exception: Where the required wiring is clearly shown on the electrical drawings it shall be provided by the<br />

electrical contractor.<br />

CODES AND ORDINANCES:<br />

All work shall be installed in accordance with the city, state, and local codes, which govern the type of work<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-1


covered by these specifications.<br />

Should the drawings conflict with the code, the code shall govern the proper installation of the work, and no extra<br />

charge shall be made for the proper installation.<br />

Should the contractor perform any work that does not comply with the requirements of the applicable building<br />

codes, state laws, local ordinances, industry standards, or utility company regulations, he shall bear all costs<br />

associated with correcting the deficiencies.<br />

Where the work required by the drawings and specifications exceeds the minimum code requirements, the work<br />

shall be done as shown or specified.<br />

NOTE: Code compliance, or similar terminology, shall be interpreted to mean "the interpretation of the code as<br />

enforced by the local building authority".<br />

DRAWINGS AND SPECIFICATIONS:<br />

These specifications are intended to cover all labor, material, and standards of mechanical workmanship to be<br />

employed in the work shown on the drawings, called for in these specifications, or reasonably implied by terms<br />

of same.<br />

The drawings and specifications are intended to supplement one another, and any part of the work that may be<br />

mentioned in the one and not represented in the other shall be done the same as if it had been mentioned or<br />

represented in both.<br />

Large scale drawings shall take precedence over layouts and small scale details.<br />

The mechanical drawings are schematic in nature. They show the general arrangement of all piping, ductwork,<br />

mechanical equipment, and appurtenances. They shall be followed as closely as the actual building<br />

construction and the work of other trades will permit.<br />

Due to tight structural conditions and space limitations in selected areas the contractor should anticipate<br />

structural and space conflicts, and shall make allowances for them in his bid. Until the steel fabrication shop<br />

drawings are submitted for review, the mechanical coordination cannot be completed.<br />

Because of the small scale of the mechanical drawings, it is not possible to indicate all offsets, fittings, and<br />

accessories which will actually be required. This contractor shall investigate the structural and finish conditions<br />

affecting the work and provide all necessary offsets, fittings, valves, trim and accessories required to meet actual<br />

job-site conditions.<br />

a. Dimensions -<br />

Verify dimensions governing mechanical work at the building. No extra compensation shall be claimed<br />

or allowed on account of differences between the actual job-site dimensions and those indicated on the<br />

drawings.<br />

b. Adjoining work -<br />

Examine all adjoining work on which the mechanical work is dependent and report any work which must<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-2


e corrected. No waiver of responsibility shall be claimed or allowed due to failure to report unfavorable<br />

conditions affecting the mechanical work.<br />

The structural drawings shall be considered part of the mechanical work insofar as these drawings furnish this<br />

Division with information relating to design and construction of the building.<br />

Structural drawings take precedence over the general building layouts and details shown on the mechanical<br />

drawings.<br />

The structural engineer shall approve all attachments to or modifications of any structural members in the<br />

building required for installation of the mechanical systems.<br />

INTERPRETATION OF DRAWINGS AND DOCUMENTS:<br />

If any person contemplating submitting a bid for the proposed contract is in doubt as to the true meaning of any<br />

part of the plans, specifications, or other proposed contract documents, or finds discrepancies in or omissions<br />

from the drawings or specifications, he may submit to the Owner's representative, a written request for an<br />

interpretation or correction thereof. The person submitting the request will be responsible for its prompt delivery.<br />

Any interpretation or correction of the proposed documents will be made only by addenda duly issued, and a<br />

copy of such addenda will be mailed or delivered to each person receiving a set of such documents. The Owner<br />

will not be responsible for any other explanations or interpretations of the proposed documents. All questions<br />

shall be submitted at least seven days in advance of bidding.<br />

The Owner's representative will interpret the meaning of any part of the drawings and specifications about which<br />

any misunderstanding may arise, and his decisions will be final. Should there appear to be any error or<br />

discrepancy in or between the drawings and specifications, the contractor shall refer the matter to the Owner's<br />

representative for adjustment before proceeding with the work. Should the contractor proceed with the work<br />

without so referring the matter, he does so on his own responsibility.<br />

WORKMANSHIP:<br />

Workmanship shall be the best quality of its kind for the respective industries, trades, crafts, and practices, and<br />

shall be acceptable in every respect to the Owner's representative.<br />

SUBSTITUTIONS:<br />

See Special Conditions pertaining to Substitutions.<br />

FEES & PERMITS:<br />

All necessary permits and fees required in connection with the work will be paid by the school district.<br />

SITE INSPECTION AND EXAMINATION OF DRAWINGS:<br />

The contractor shall carefully study all drawings and specifications pertaining to the work. If any of the work as<br />

laid out, indicated, or specified is contrary to or conflicts with any governing ordinances or regulations, the same<br />

shall be reported to the Owner's representative before submitting a bid. The Owner's representative will then<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-3


issue instructions as to procedure.<br />

The contractor shall carefully examine the building site and compare the drawings with existing conditions. By<br />

the act of submitting a bid, the contractor shall be deemed to have made such examination, to have accepted<br />

such conditions, and to have made allowance therefore in preparing his bid.<br />

VERIFICATION OF DIMENSIONS:<br />

Before proceeding with any work, the contractor shall carefully check and verify all dimensions, sizes, etc., and<br />

shall assume full responsibility for the rigging and fitting-in of his ductwork, piping, and equipment.<br />

Where apparatus and equipment has been indicated on the drawings, dimensions have been taken from typical<br />

equipment of the class indicated. The contractor shall carefully check the drawings to see that the equipment he<br />

is required to install will fit into the spaces provided, and still allow for proper service and maintenance of the<br />

equipment.<br />

COORDINATION:<br />

This contractor shall coordinate his work with other specification divisions and shall provide all necessary<br />

specialty items, trim, and incidental 115 volt and 24 volt power and control wiring (which is not shown or<br />

specified under other divisions) required to provide a complete, functional system.<br />

The Division 15 contractor shall coordinate his work such that all slots and openings through floors, walls,<br />

ceilings, and roofs are properly located and shall do any cutting and patching caused by neglecting to do so.<br />

1. Furnish sleeves, inserts, supports, and equipment that are to be installed by others in sufficient time to<br />

be incorporated into the construction as the work proceeds.<br />

2. It is the responsibility of Division 15 to located these items and see that they are properly installed.<br />

The locations of all piping, ducts, apparatus, and equipment indicated on the drawings are approximate only,<br />

and shall be changed as required to meet the actual architectural and structural conditions at the job site. All<br />

changes shall be approved by the Owner's representative. Any change in work which has not been installed<br />

shall be made by the contractor without additional compensation, except changes which are caused by<br />

architectural and structural changes which substantially increase the size of any of the mains, or which<br />

substantially increase the number of fixtures or length of pipe runs. Any and all changes shall be made only<br />

upon approval of a written change order.<br />

1. Right of way - Lines which pitch shall have the right of way over those which do not pitch. For example,<br />

plumbing drains shall normally have right of way. Lines whose elevations cannot be changed shall have<br />

right of way over lines whose elevations can be changed.<br />

2. Offsets, transitions, and changes in direction in pipes and ducts shall be made as required to maintain<br />

proper head room and pitch of sloping lines whether or not indicated on the drawings. Furnish and<br />

install all traps, air vents, sanitary vents, and devices as required to effect these offsets, transitions and<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-4


changes in direction.<br />

It shall be each contractor's responsibility to verify exact location, elevation, and/or route of the various<br />

mechanical system components with architectural details and with Owner's representative's personnel on job.<br />

Where deviations from locations and/or arrangements described are necessary to meet actual job conditions,<br />

the changes shall be made without cost to the Owner.<br />

The Owner's representative reserves the right to make any reasonable change in location of any outlet, piping,<br />

or equipment, before installation, without additional cost.<br />

LOCATION OF CEILING OUTLETS:<br />

This contractor shall assist the Owner's representative, General Contractor, Electrical Contractor and other<br />

interested parties in the establishment of room centerlines, axis of rooms and all walls.<br />

All grilles, registers, ceiling diffusers, etc. shall be located with reference to these established data points.<br />

These outlets shall be referenced to such features as room centerlines, walls and ceiling furrings, balanced<br />

border widths, etc.<br />

Outlets in acoustical tiles, panels, etc. shall occur in joints or centers of whole pieces, etc.<br />

The final determination of the exact location of all outlets shall be subject to the direction and approval of the<br />

Owner's representative.<br />

PROVISIONS FOR REMOVAL & ADEQUATE CLEARANCE:<br />

Install Mechanical work to permit removal of cooling coils, filters, belt guards, sheaves, drives, and other parts<br />

requiring periodic replacement or maintenance without damage to or interference with other parts of equipment<br />

or structure.<br />

Arrange pipes, ducts, and equipment to permit ready access to valves, cocks, traps, starters, motors, control<br />

components, and to clear the openings of swinging doors and access panels.<br />

RECORD DRAWINGS:<br />

The contractor shall maintain one set of record drawings. These prints shall show the location, elevations and<br />

details of all items of work installed under this contract. Buried piping shall be located by dimensions from<br />

foundation walls and depths of bury shall be indicated. These shall be marked in red. The completed set of<br />

record drawings must be submitted to the Owner's representative before the contractor is eligible to receive the<br />

final payment. An up-to-date record set of drawings shall be maintained during the progress of the project, and<br />

be available to the Owner's representative upon request.<br />

COORDINATION DRAWINGS:<br />

The contractor shall provide coordination drawings, when requested by the Owner's representative, to insure<br />

_________________________________________________________________________________________<br />

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GENERAL PROVISIONS 15010-5


that the various mechanical system components are coordinated with each other, and with other building<br />

systems.<br />

The coordination drawings shall be drawn to scale (usually 1/2" = 1'-0") and shall show all systems as they relate<br />

to each other, especially in areas of potential conflict.<br />

Equipment layout drawings shall identify service and maintenance points, aisleways and accessways, electrical<br />

lights and panels, control panels, and shall show necessary maintenance clearances.<br />

All ductwork and piping and their attachments to the building structure shall be detailed, and shall be coordinated<br />

with the Owner's representative.<br />

COOPERATION WITH OTHERS:<br />

The contractor shall so organize the work that progress will harmonize with the work of all trades, so that all work<br />

may proceed as expeditiously as possible. The contractor shall be held responsible for any delays which might<br />

be caused by his negligence or failure to cooperate with other contractors or crafts.<br />

FOREMAN:<br />

A full-time foreman shall be designated by the contractor to the Owner's representative and shall be available on<br />

site for consultation. This individual, when appointed, will not be replaced without prior approval from the<br />

Owner's representative. The foreman shall be responsible for the coordination and correct placing of the work.<br />

GUARANTEE:<br />

By the acceptance of the contract award for the work herein described, the contractor assumes the full<br />

responsibility imposed by the guarantee as set forth herein and should protect himself through proper guarantee<br />

from equipment and specialty manufacturers and subcontractors as their interests may appear.<br />

All materials and equipment provided and installed under this division of the specifications shall be guaranteed<br />

for a period of one (1) year from the date of substantial completion and acceptance by the Owner, and all<br />

refrigerant compressors shall be guaranteed for five (5) years from the date of substantial completion and<br />

acceptance, unless specifically noted elsewhere in the specification. Should any trouble develop during this<br />

period due to defective materials or workmanship, the contractor agrees to correct the trouble without any cost to<br />

the Owner, any defect noticed at the time of installation and/or during the guarantee period shall be corrected<br />

immediately to the satisfaction of the Owner.<br />

SCHEDULES, MATERIALS AND EQUIPMENT:<br />

As soon as practicable, and within 30 days after date of award of contract, and before commencement of work, a<br />

complete schedule of equipment and materials proposed for installation shall be submitted to the Owner's<br />

representative. The schedule shall include catalogs, cuts, drawings, and such other descriptive data or samples<br />

that are requested by the Owner's representative. Schedules shall include all items of equipment used. No<br />

partial submittals will be accepted.<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-6


Provide six (6) corrected copies of each required shop drawing or similar submittal to the Owner's representative<br />

for review, approval, and return of two (2) copies. DO NOT SUBMIT without general contractor's signed stamp,<br />

indicating the general contractor has reviewed the submittal for completeness and conformance to the Contract<br />

Documents.<br />

Inform the Owner's representative by notation, or in the letter of transmittal, of any proposed deviation from the<br />

requirements of the Contract Documents.<br />

Provide required shop drawings or other submittals within time stipulated on approved progress schedule.<br />

Do not commence work requiring a shop drawing or other submittal until approval of the required submittal has<br />

been received. Such approval will be based upon a review only for conformance with the design concept of the<br />

project and with the information given in the Contract Documents, and does not relieve the contractor from<br />

responsibility for errors or omissions in the shop drawings.<br />

Schedules shall be neatly bound in hard-backed looseleaf binders. Schedules shall be completely indexed, and<br />

shall include the following items:<br />

1. Air handling unit<br />

2. Packaged rooftop unit<br />

3. Boiler<br />

4. Glycol feed system<br />

5. Cooling coils<br />

6. Heating coils<br />

7. Pumps<br />

8. Valves<br />

9. Heating hot water & chilled water specialties<br />

10. Piping systems<br />

11. Pipe supports & restraints<br />

12. Pressure gauges & thermometers<br />

13. Hot water unit heaters<br />

14. Exhaust fans<br />

15. Ventilation fan<br />

16. Boiler stack<br />

17. VAV boxes with reheat coils<br />

18. Variable frequency drive<br />

19. Filter banks<br />

20. Dampers<br />

21. Low pressure flexible ducts<br />

22. Registers<br />

23. Grilles<br />

24. Diffusers<br />

25. Roof hoods<br />

26. Louvers<br />

27. Insulation systems<br />

28. Vibration isolators<br />

29. Seismic restraints<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-7


30. Automatic temperature controls<br />

31. Air balance contractor qualifications<br />

32. System commissioning contractor's qualifications<br />

33. Fire-safing materials and methods<br />

34. Other schedule items<br />

Submittals received which do not contain all of the above items will be returned unchecked.<br />

Purpose and Contractor's Responsibility:<br />

The purpose of the final submittal is to "assist the contractor selecting the equipment." The contractor shall<br />

review the submittals prior to submission to the Owner's representative to make sure that the submittals are<br />

complete in all details including the following items:<br />

1. Manufacturers' names shall be mentioned in specifications as accepted by Owner at time of bidding.<br />

2. Equipment dimensions shall be verified to fit the spaces provided with sufficient clearances, as may be<br />

required by the equipment or indicated on the drawings.<br />

3. Equipment shall be reviewed with respect to schedules, specifications, plans and details.<br />

4. Equipment submittal sheets shall be clearly marked indicating equipment symbol and exact selection of<br />

proposed equipment.<br />

Review:<br />

Review and acceptance of submittal does not relieve the contractor of his responsibility to fulfill the contract<br />

requirements. Review and acceptance of the submittal will not be used as a means of changing the contract<br />

requirements. Items not covered in the accepted submittal, or items incorrectly covered but not recognized or<br />

identified, shall not be used when contrary to the requirements of the contract documents.<br />

Acceptance of Substitute Equipment:<br />

If the proposed equipment is approved, this contractor shall make all incidental changes in piping, ductwork,<br />

supports, installation, wiring, heaters, panel boards, and as otherwise necessary. Provide any additional motors,<br />

valves, controllers, fittings, and other additional equipment required for the proper operation of the system<br />

resulting from the contractor's selection of alternate equipment, including all required changes in the effected<br />

trades.<br />

Owner's Refusal Right:<br />

In the event that items submitted are substitutions for specified items and are found to be not acceptable, the<br />

right shall be reserved to require the specified items.<br />

OPERATING INSTRUCTIONS AND CATALOG INFORMATION:<br />

This contractor shall compile in looseleaf binders catalogs of every product used by him in the completion of the<br />

work. The binders shall also include copies of the test data (Section 15042), balancing reports (Section 15043),<br />

and system commissioning data (Section 15030). Before final acceptance by the Owner's representative, he<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-8


shall turn over to the Owner this compilation of catalog data. A double index shall be provided, one giving an<br />

alphabetical list of products for which catalogs are included, and one giving their addresses, whose products are<br />

included in the work. Provide data for each item of equipment listed in SCHEDULES, MATERIALS &<br />

EQUIPMENT, as shown in Section 15010. Provide copy of submittal data. Four (4) copies shall be delivered to<br />

the Owner's representative for his approval.<br />

Provide warranty schedule and schedule of overload protection as required in Section 15030.<br />

Binders shall be white vinyl with see-thru front and end of panels identified as follows:<br />

SEGO LILY ELEMENTARY SCHOOL<br />

CLASSROOM ADDITION<br />

2009<br />

OPERATING & MAINTENANCE MANUAL<br />

SET #<br />

PART 2.00 - PRODUCTS<br />

MATERIALS, EQUIPMENT AND ACCESSORIES:<br />

Unless otherwise specified, all equipment, accessories, and materials shall be new and undamaged, and the<br />

workmanship shall be of the best quality for the use intended and shall be acceptable to the Owner's<br />

Representative.<br />

Equipment, accessories, and materials shall be essentially the standard products of the manufacturer, or as<br />

specified herein. Where two or more units of the same class of new equipment are required, these units shall be<br />

products of a single manufacturer.<br />

Should mechanical equipment other than that used in the design be furnished, it shall be the responsibility of the<br />

mechanical subcontractor to provide large scale (1/2"=1'-0") installation drawings, as required, showing service<br />

and maintenance points with proper clearance allowances for service.<br />

All equipment shall be selected to deliver full rated capacity at the job site elevation.<br />

PART 3.00 - EXECUTION<br />

FUNCTIONING AND OPERATION OF EQUIPMENT:<br />

Contractor's Responsibility:<br />

Installation and startup shall be so made that its several component parts will function together as a workable<br />

system, and shall be left with all equipment properly adjusted and in working order.<br />

CLEANING AND PATCHING BY MECHANICAL CONTRACTOR:<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-9


The contractor shall remove all stains or grease marks on walls, floors, glass, hardware, fixtures, or elsewhere,<br />

caused by his workman or for which he is responsible. He shall remove all stickers on plumbing fixtures, do all<br />

required patching up and repair all work of others damaged by this division of the work, and leave the premises<br />

in a clean and orderly condition.<br />

INSTRUCTIONS TO OWNER'S REPRESENTATIVES:<br />

The mechanical contractor shall provide, without expense to the Owner, competent instructors to train the<br />

Owner's representatives in the care, adjustment, maintenance, and operation of all parts on the heating, air<br />

conditioning, ventilating, plumbing, fire protection, and automatic temperature control systems and equipment.<br />

Instruction date shall be scheduled at the time of final inspection. A written report specifying times, dates, and<br />

name of personnel instructed shall be forwarded to the Owner's representative.<br />

PROTECTION AGAINST THE ELEMENTS:<br />

The contractor shall, at all times, take reasonable and adequate precautions to protect his work and all stored<br />

materials and equipment from damage by the elements, including flooding, windstorms, etc., and shall not<br />

expose the work of any other contractor to such damage.<br />

In addition to requirements specified in Division 01, stored material shall be readily accessible for inspection by<br />

the Owner's representative until installed.<br />

All items subject to moisture damage, such as controls, shall be stored in dry, heated spaces.<br />

Protect all bearings during installation, and thoroughly grease steel shafts to prevent corrosion.<br />

REMOVAL OF DEBRIS, ETC.:<br />

Upon completion of this division of the work, remove all surplus material and rubbish resulting from the work, and<br />

leave the premises in a clean and orderly condition.<br />

MOTORS & STARTERS:<br />

This contractor shall furnish all motors required and necessary to operate equipment furnished by him. The<br />

voltage, phase, and horsepower of each motor shall be coordinated with the electrical contractor prior to<br />

ordering.<br />

OPENINGS FOR MECHANICAL SYSTEMS:<br />

All openings required for installation of mechanical systems shall be provided by the mechanical contractor. Any<br />

piece of equipment which is to be installed in any space of the building and which is too large to permit access<br />

through stairways, doorways or shafts shall be brought to the job by the Contractor involved and placed in the<br />

space before the enclosing structure is completed. Materials shall be delivered at such stages of the work as will<br />

expedite the work as a whole.<br />

SAFETY REGULATION:<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-10


The contractor shall comply with all local and OSHA safety requirements in performance with this work. (See<br />

General Conditions). This contractor shall be required to provide equipment, supervision, construction,<br />

procedures, and all other necessary items to assure safety to life and property.<br />

OWNER FURNISHED EQUIPMENT:<br />

This contractor shall include in his bid the necessary labor and material to properly coordinate and install the<br />

required piping, trim, specialties, controls, ductwork, and other necessary utilities and services to equipment<br />

furnished by the Owner.<br />

This contractor shall relocate (where noted), rough-in and make final connections to owner furnished equipment.<br />

ASBESTOS & HAZARDOUS WASTES:<br />

Unless specifically included elsewhere in these contract documents, the removal of asbestos fiber bearing<br />

material or materials containing hazardous wastes are not a part of this contract. Should such material be<br />

identified on the contract site, the owner's representative shall be so notified.<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

GENERAL PROVISIONS 15010-11


SECTION 15030 - SYSTEM COMMISSIONING<br />

PART 1.00 - GENERAL<br />

DESCRIPTION:<br />

The work required under this section shall include, but not necessarily be limited to, the following:<br />

The pre-startup inspection of all systems by a qualified systems commissioning contractor, and coordination of<br />

subsequent correction of any incorrect items.<br />

Repair, replacement, or adjustment of each item shall be performed by the installing contractor.<br />

System operations inspection.<br />

All personnel used on the job site shall be "Certified Technicians" certified by the National Certification Board for<br />

TAB Technicians, 601 North Fairfax Street, Suite 240, Alexandria, Virginia, 22314, (703) 739-7200, who shall<br />

have been permanent, full-time employees of the firm for a minimum of six (6) months prior to the start of the<br />

work for this project.<br />

The intent of this section is to provide for proper installation, startup, service, and operation of the mechanical<br />

systems in preparation for system balancing. See Section 15043 for balancing.<br />

SITE VISITS:<br />

The system commissioning contractor shall visit the construction site periodically as construction progresses to<br />

insure that the work is being installed in a manner which will insure that the start-up and system commissioning<br />

work will proceed without interruption for remedial work once the system commissioning work is started.<br />

Site status reports shall be submitted to the owner's representative as the work progresses.<br />

A minimum of six (6) pre-commissioning site visits will be required.<br />

PRE-STARTUP INSPECTION:<br />

The pre-startup inspection of all systems shall provide for verifying that each piece of equipment is properly<br />

installed and prepared for startup.<br />

All pertinent items shall be checked, including, but not necessarily limited to, the following:<br />

1. Removal of shipping stops.<br />

2. Vibration isolators and seismic snubbers properly aligned and adjusted.<br />

3. Flexible connections are properly aligned.<br />

4. Belts are properly adjusted.<br />

5. Belt guards and safety shields are in place.<br />

________________________________________________________________________________________________________________________________________________________________________________<br />

_______<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

SYSTEM COMMISSIONING 15030-1


6. Safety controls, safety valves, and high or low limits are properly installed and functioning.<br />

7. All systems are properly filled.<br />

8. Filters are in place with a proper seal around their edges.<br />

9. Fire dampers are properly installed, linked, and serviceable.<br />

10. Pressure and temperature gauges of the proper size and range are installed.<br />

11. All test stations and measuring devices are properly installed and functioning.<br />

12. Initial lubrication of equipment is complete.<br />

13. Filters and strainers are clean.<br />

14. Motor rotations are correct.<br />

15. Voltages match nameplates.<br />

16. Control system is operating properly.<br />

17. All interlocks are wired and verified.<br />

18. All controls have been connected and verified.<br />

19. All valves, dampers, and operators are properly installed and operating.<br />

20. All ductwork is installed and connected.<br />

21. All roof-mounted equipment is properly flashed.<br />

22. All water and chemical feed piping is either heat taped, or located in spaces which are heated to prevent<br />

freezing.<br />

23. Piping which is run above the roof or is otherwise subjected to freezing is properly heat taped and<br />

insulated.<br />

24. All other items necessary to provide for proper start-up.<br />

25. All seismic restraints are in place and secured.<br />

26. All condensate drain lines are piped to discharge in proper drains.<br />

FIRST RUN INSPECTION:<br />

Recheck all items outlined in pre-startup inspection to insure proper operation.<br />

Check the following items:<br />

1. Excessive vibration or noise.<br />

2. Loose components.<br />

3. Initial control settings.<br />

4. Motor amperages.<br />

5. Heat buildup in motors, bearings, etc.<br />

6. Control system is sequencing properly, calibrated and functioning as required.<br />

7. Heat tapes are wired & functioning.<br />

Correct all items which are not operating properly.<br />

SYSTEM OPERATION INSPECTION:<br />

The mechanical systems shall be observed under operation conditions for sufficient time to insure proper<br />

operation under varying conditions, such as daylight and heating-cooling.<br />

Periodically check the following items:<br />

________________________________________________________________________________________________________________________________________________________________________________<br />

_______<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

SYSTEM COMMISSIONING 15030-2


1. Strainers and filters.<br />

2. Visual check of air flow for "best guess" setting for preparation for system air balancing under Section<br />

15043.<br />

3. Control operation of time clocks, on-off sequences, system cycling, etc.<br />

4. Visual checks for water flow, seals, packings, safety valves, operating pressures and temperatures.<br />

5. Cleaning of excessive oil or grease.<br />

6. Dampers close tightly.<br />

7. Valves close tightly.<br />

8. System leaks.<br />

9. All other items pertaining to the proper operation of the mechanical system, whether specifically listed or<br />

not.<br />

WARRANTY SCHEDULE:<br />

Provide a list in each O & M Manual of all motors, fans, and equipment with manufacturer's names, models,<br />

serial numbers and date of startup approved by the Owner's representative, date of warranty, extent of warranty,<br />

and equipment supplier with address and phone numbers.<br />

SCHEDULE OF OVERLOAD PROTECTION:<br />

Provide a list in each O & M Manual of all motors with size, voltage, amperage, and size and rating of overload<br />

protection.<br />

REPORT:<br />

Prior to the start of system balancing the system commissioning sub-contractor shall submit a written report to<br />

the owner's representative outlining the results of the system commissioning work for each system and piece of<br />

equipment which lists any un-corrected system abnormalities. This report is mandatory.<br />

CERTIFICATION:<br />

Provide written certification of all tests, and start-up procedures. Bind a copy of this certification in the O & M<br />

manuals. Certification shall include an itemized list of systems serviced during the system commissioning<br />

process with dates, times, and a complete description of the work completed, and the name of responsible<br />

system commissioning mechanic.<br />

________________________________________________________________________________________________________________________________________________________________________________<br />

_______<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

SYSTEM COMMISSIONING 15030-3


SECTION 15042 - TESTING<br />

PART 1.00 - GENERAL<br />

DESCRIPTION:<br />

The work outlined in this section shall be performed by the several trades involved.<br />

The mechanical contractor shall provide all supervision, labor, materials, tools, scaffolding, and equipment<br />

required to complete all system testing.<br />

The mechanical contractor shall remove and repair any defective component as indicated by the system<br />

tests and retest.<br />

The mechanical contractor shall test the operation of all safety and high limit controls to insure proper<br />

installation and operation. Any defective devices shall be replaced.<br />

TESTS AND ADJUSTMENTS:<br />

Before any piping is covered, tests shall be made in the presence of the Owner's Representative, and any<br />

leaks or defective work corrected. No caulking of threaded work will be permitted.<br />

Before application of insulation covering, and as far as practical before concealing any piping, all piping shall<br />

be hydrostatically tested and proved tight.<br />

Stubs shall be capped and all control valves shall be removed during the test.<br />

System may be tested in sections, providing connections to last section tested are included in each<br />

succeeding test.<br />

Following minimum pressures shall be used for testing:<br />

1. Domestic hot, cold, and hot water recirculating water piping at 150 psig for six hours.<br />

2. Refrigeration piping, as indicated in Section "Refrigeration Piping Installation."<br />

3. Heating hot water and chilled water system piping at 150 psig for six hours.<br />

4. Gas piping at 150 psig for six hours.<br />

5. High pressure air ducts in accordance with SMACNA standards.<br />

6. Plumbing waste and vent piping, 10 ft. of head for 30 minutes.<br />

7. Glycol feed system piping at 100 psig for six hours.<br />

8. Rainwater piping 10 ft. of head for 30 minutes.<br />

All valves and equipment which may be damaged shall not be subjected to the test pressure.<br />

______________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TESTING 15042-1


PART 2.00 - PRODUCTS<br />

EQUIPMENT:<br />

The contractor shall furnish all necessary gauges, plugs, test fans, pumps, etc., as required to conduct the<br />

tests.<br />

REPORTS:<br />

The contractor shall give the Owner's Representative one week notice prior to performing the tests. All tests<br />

shall be recorded and copies of reports bound in the O & M manuals and given to the Owner.<br />

PART 3.00 - EXECUTION<br />

PROCEDURE:<br />

The contractor shall be responsible to conduct all tests in a safe manner, protecting the work of other trades<br />

from water or physical damage.<br />

The tests, as indicated, shall be in addition to any test, as required, by any governing agency. Submit<br />

results of all approved tests to the Owner's representative.<br />

Each test and any necessary repairs and retest shall be performed by the contractor which installed the<br />

system.<br />

______________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TESTING 15042-2


SECTION 15043 - BALANCING<br />

PART 1.00 - GENERAL<br />

SCOPE OF WORK:<br />

The mechanical contractor shall employ an independent technical firm to perform the checking, adjusting, and<br />

balancing (CAB) of the HVAC systems. This firm shall be one whose operations are limited to the field of<br />

professional CAB, and this firm shall meet the following qualifications:<br />

1. The firm shall be a member of AABC and/or NEBB.<br />

2. The firm shall be one which is organized to provide professional services of this specific type.<br />

3. The firm shall have completed projects of similar scope within the past 12 months and shall be capable<br />

of performing the services specified at the location of the facility described within the time frame<br />

specified, and following up the basic work as may be required.<br />

As a part of this contract, the mechanical contractor shall make all changes in the sheaves, belts, and dampers,<br />

including the addition of dampers required for correct balance as required by the CAB firm, at no additional cost<br />

to the Owner.<br />

The mechanical contractor shall provide and coordinate services of qualified, responsible subcontractors,<br />

suppliers, and personnel as required to correct, repair, or replace any and all deficient items or conditions found<br />

during the testing, adjusting, and balancing period.<br />

In order that all systems may be properly checked, balanced, and adjusted as required by these specifications,<br />

the mechanical contractor shall operate said systems at his expense for the length of the time necessary to<br />

properly verify their completion and readiness for the CAB and shall further pay all costs of operation during the<br />

CAB period.<br />

The project completion schedule shall be coordinated with the CAB work to provide sufficient times to permit the<br />

completion of CAB services prior to Owner occupancy.<br />

DOCUMENTS:<br />

The Owner's representative will furnish, without charge to the CAB firm, one set of mechanical specifications, all<br />

pertinent change orders, and the following:<br />

1. One complete set of plans less the structural sheets.<br />

2. One set of mechanical floor plans of the conditioned spaces.<br />

These sheets should be ozalid type (blue or black on light background) reproductions to facilitate marking.<br />

Approved submittal data on equipment installed to accomplish the test procedures outlined in paragraph<br />

"Services of the CAB Firm" of this specification will be provided by the mechanical contractor.<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

BALANCING 15043-1


The Owner's representative will transmit one copy of the following "Records for Owner" to the CAB firm for<br />

review and comments:<br />

1. Record drawings<br />

2. Approved fixture brochures, wiring diagrams, and control diagrams.<br />

3. Shop drawings<br />

4. Instructions<br />

5. Motor and valve charts<br />

6. Operating and Maintenance Manuals<br />

SERVICES OF MECHANICAL CONTRACTOR:<br />

The mechanical contractor shall have all systems complete, calibrated, and in operational readiness prior to<br />

notifying the CAB firm that the project is ready for their services. The mechanical contractor shall coordinate<br />

system readiness with the system commissioning contractor and shall certify in writing to the Owner's<br />

representative that the system is complete and ready to balance.<br />

SERVICES OF THE CAB FIRM:<br />

The technical CAB firm shall submit biographical data on the individual proposed to directly supervise the CAB<br />

work. It shall also submit their record of specialized experience in the field of air and hydronic system balancing.<br />

Act as liaison between the Owner's representative and contractor and periodically inspect the installation of<br />

mechanical piping systems, sheet metal work, temperature controls and other component parts of the heating,<br />

air conditioning and ventilating systems as the installation progresses. The inspection will cover only those parts<br />

of the systems relating to the checking and balancing.<br />

To check, adjust, and balance system components to obtain optimum conditions in each conditioned space in<br />

the building.<br />

Prepare and submit to the Owner's representative, complete reports on the balance and operations of the<br />

systems.<br />

The CAB firm shall be responsible for inspecting, adjusting, balancing, and logging the data on the performance<br />

of the following general systems, including all components.<br />

1. Heating hot water systems, including boiler, pumps, coils, controls, etc.<br />

2. Chilled water system including air cooled chiller, pumps, compressors, control, etc.<br />

3. Air handling unit, fan, dampers, heating hot water and chilled water coils, etc.<br />

4. Temperature control system in its entirety includes the verification of all control sequences and safety<br />

devices.<br />

5. Relief air systems, dampers, sensors, etc.<br />

6. Air distribution systems.<br />

Before any adjustments are made, the air systems are to be checked for such items as correct placement of<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

BALANCING 15043-2


perforated panels in the computer room floors, dirty filter, duct leakage, damper leakage, equipment vibrations,<br />

correct damper operations, etc.<br />

Before any adjustments are made to water systems, the strainers shall be cleaned, temperature control valve<br />

operation shall be checked, pump rotation shall be checked, pressure reducing valves shall be adjusted, etc.<br />

It shall be the responsibility of the CAB personnel to check, adjust, and balance the components of the various<br />

systems as listed above using an applicable "proportionate balance procedure" in order that each of them will<br />

operate under optimum noise, temperature and air flow conditions in the conditioned spaces in the building<br />

"while simultaneously operating at the most energy efficient condition."<br />

During the balancing process, if abnormalities or malfunctions of equipment or components are discovered by<br />

the CAB personnel, the owner's representative shall be advised promptly so that the condition may be corrected<br />

by the project contractor. Data from malfunctioning equipment or components shall not be recorded in the final<br />

CAB report.<br />

PART 2.00 - PRODUCTS<br />

EQUIPMENT AND INSTRUMENTS:<br />

This contractor shall provide all necessary labor, equipment, scaffolding, instruments, and materials required to<br />

adjust, balance, and check all systems.<br />

PART 3.00 - EXECUTION<br />

REPORT:<br />

The activities, as described hereinbefore, will culminate in a report to be provided to the Owner's representative.<br />

This report shall be furnished in six (6) copies. One copy shall be bound in each O & M manual. The intent of<br />

the final report is to provide a reference of actual operating conditions for the building operating personnel.<br />

The CAB report shall include the following as a minimum:<br />

Preface:<br />

A general discussion of the systems, any idiosyncrasies, any problems encountered, an outline of normal<br />

sequence of operation for the HVAC system cycles, any un-corrected noise problem.<br />

Pitot Tube Traverses:<br />

For use in future trouble-shooting by maintenance personnel, all exhaust ducts, main supply ducts and return<br />

ducts will have air velocity and volume measured and recorded by the traverse method. Locations of these<br />

traverse test stations will be described on the sheet containing the data.<br />

_________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

BALANCING 15043-3


Temperature Tabulation:<br />

Of all conditioned spaces on a room-by-room basis, a total of at least three readings will be taken of each room<br />

on successive days. Record outside ambient temperature at two-hour intervals. The total variation in<br />

conditioned space temperatures shall not exceed 2 deg. variance from the thermostat settings.<br />

Air Volumes and Velocities:<br />

As measured at each supply grille, return air grille, and exhaust air grille or air handling device. In all fan<br />

systems, the air quantities indicated on the plans may be varied as required to secure a maximum temperature<br />

variation of two degrees within each separately controlled space, but the total air quantity indicated for each<br />

zone must be obtained. It shall be the obligation of the contractor to furnish or revise fan drive and/or motors, if<br />

necessary, without cost to the Owner, to attain the specified air volumes.<br />

Air Pressure:<br />

As measured across each supply fan, cooling coil, heating coil, air handling unit filter and exhaust fan. Relate<br />

these readings to the particular fan curve in terms of CFM handled at the various static pressures, and their<br />

relationship to fan power and fan instability.<br />

Water Temperature:<br />

Shall be taken entering and leaving the coils and heat exchangers under maximum load conditions in each case.<br />

Water Pressure:<br />

At all gauge connections, pressure readings at coils and pumps shall be related to coil and pump curves in terms<br />

of gpm handled and confirmed by gpm flow thru Venturi units at each air handler. The flow of water thru all<br />

water coils shall be adjusted by manipulating valves until the rated pressure drop across each coil is obtained<br />

and total water flow is verified by Venturi readings. On those with 3-way valves, rated pressure drop shall first be<br />

adjusted thru the coils in each of the several systems and the temperature differential between inlet and outlet<br />

shall be determined to be in each of the several systems and the temperature differential between inlet and<br />

outlet shall be determined to be in accordance with its rating. The bypass valves shall then be adjusted on each<br />

coil until an equal pressure drop between supply and return connections is obtained with the three-way valves<br />

set to bypass all coils in each of the several systems.<br />

Electrical Current/Voltage:<br />

Measurements to be taken at the drive motor on each piece of equipment.<br />

Fan Speeds:<br />

To be measured in RPM.<br />

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BALANCING 15043-4


Instrumentation List:<br />

A list of instruments by type and make used in gathering the CAB data.<br />

Drawings:<br />

The CAB contractor's working drawings shall have the VAV, and fan powered boxes and supply air openings<br />

numbered and/or lettered to correspond to the numbers and letters used on the report data sheets so that data<br />

in the report can be correlated with each specific supply air opening in the building. If room numbers actually<br />

used in the building differ from those on the plans, the building room numbers shall be marked on these plans.<br />

Only one such marked-up set of drawings need be provided with the six copies of the CAB report.<br />

Before final acceptance of the CAB report, the report data, at the discretion of the Owner's representative, shall<br />

be verified one time on the job site, by selection of check points (not to exceed 10 percent of total) at random, in<br />

the presence of the Owner's representative. Representatives of the testing firm doing the work shall be present<br />

and provide the necessary equipment for test data verification.<br />

The firm shall be responsible for inspecting, adjusting, balancing, and logging the data on the performance of<br />

fans, all dampers in the duct system, all air distribution devices, the flows of freon or water thru all coils, and the<br />

power consumption of all motors.<br />

During the CAB work, the temperature regulation will be adjusted for proper relationship between controlling<br />

instruments. The Owner's representative will be advised of any instruments out of calibration so that the controls<br />

subcontractor may come in and recalibrate, using data supplied by the balancing firm.<br />

Make a total of three inspections within ninety (90) days after occupancy of the building to insure that satisfactory<br />

conditions are being maintained throughout and to satisfy and unusual conditions.<br />

An additional inspection in the building shall be made by the firm during the season opposite that in which the<br />

initial adjustments were made. At that time, any necessary modifications to the initial adjustment required to<br />

produce optimum operation of the system components shall be made to produce the proper seasonal conditions<br />

in each conditioned space.<br />

At the time of opposite season checkout, the Owner's representative shall be given timely notification before any<br />

readings or adjustments are made so that they may participate in the checkout.<br />

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BALANCING 15043-5


SECTION l5050 - BASIC MATERIALS AND METHODS<br />

PART 1.00 - GENERAL<br />

DESCRIPTION:<br />

This section specifies the basic materials and methods to be used in Division l5 work.<br />

MATERIALS & EQUIPMENT:<br />

All materials shall be new and undamaged. Protect all stored materials and equipment from damage by the<br />

elements, including exposure to excessive heat, flooding and rain, windstorms, etc.<br />

All materials and equipment shall be installed in strict compliance with the manufacturer's recommendations.<br />

DEMOLITION:<br />

Demolition: Provide disconnection, demolition and renovation work specified under Division 15 and as indicated<br />

and scheduled on the drawings.<br />

Damage: Where pipe, ductwork, insulation or equipment to remain is inadvertently damaged or disturbed, cut<br />

out and remove damaged section and provide new pipe, ductwork, insulation or equipment of equal capacity<br />

and quality.<br />

Accessible Work: Exposed pipe and ductwork to be demolished shall be removed in its entirety.<br />

Abandoned Work: Buried pipe abandoned in place, shall be cut out approximately two inches beyond the face<br />

of adjacent construction, capped, and the adjacent surface patched to match existing finish.<br />

Removal: Equipment, piping, ductwork, etc., specified or indicated to be demolished, shall be removed from the<br />

project site and shall not be reused.<br />

Temporary Disconnection: Equipment required to be temporarily disconnected and relocated shall be carefully<br />

removed, stored, cleaned, reinstalled, reconnected and made operational.<br />

CUTTING AND PATCHING:<br />

Any cutting, patching, or filling necessary for the proper execution of this work, except as noted on drawings,<br />

shall be done by this contractor.<br />

No rough or unsightly work will be allowed.<br />

Cutting of structural members shall be done only on approval of the Owner's representative.<br />

The attention of the contractor is directed to the requirements of running pipes thru concrete slabs, walls, and<br />

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BASIC MATERIALS & METHODS 15050-1


eams. These conditions are to be anticipated and sleeves installed as provided for under "Sleeves".<br />

INSERTS:<br />

Furnish and set, in all necessary locations, before or during construction, unistrut inserts for use in connection<br />

with the support and seismic restraint of piping, ductwork, and equipment furnished under this division of the<br />

work.<br />

SLEEVES:<br />

Sleeves for Concrete or Masonry Surfaces:<br />

For pipes passing thru masonry or concrete construction, provide sleeves at least two pipe sizes larger than the<br />

pipe passing thru and made from sections of steel pipe.<br />

Provide galvanized iron sleeves with collar on each side of wall for all ducts passing thru masonry or concrete<br />

construction.<br />

Sleeves shall be placed in structural members only where approved by the Owner's representative.<br />

Sleeves through foundation walls below grade shall be mechanical seal type with watertight sealing grommets<br />

and pressure rings. Sealing grommets shall be non-melting at temperatures incurred. Foundation wall sleeves<br />

shall be "O.Z. Type WSK".<br />

Sleeves thru Finished Surfaces:<br />

For pipes passing thru finished partitions or ceilings, provide galvanized sheet iron sleeves of suitable size. The<br />

sleeves shall be fastened to construction to prevent creep along pipe and the sleeve ends shall be flush with<br />

finished surfaces. Provide escutcheon plates at each side of finish wall or floor or ceiling for all pipes passing<br />

thru same.<br />

Sleeves thru Fire-rated Surfaces:<br />

All pipe and duct sleeves in fire walls and surfaces shall be packed inside after pipes and ducts have been<br />

placed with an approved UL listed fire insulation similar to 3M fire protection products. This contractor shall<br />

submit complete installation details for the through-penetration fire protection sleeves proposed for use on this<br />

project.<br />

Sleeves thru Sound Rated Surfaces:<br />

Sleeves thru sound rated walls or surfaces shall be installed so as to provide the same sound transfer coefficient<br />

as the surface in which they are installed. This contractor shall submit complete installation details for all sound<br />

rated sleeves.<br />

Sleeves thru Floors:<br />

Sleeves for all pipe and duct penetrations thru floors above grade shall extend 1" above the floor and shall be<br />

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BASIC MATERIALS & METHODS 15050-2


sealed watertight with flexible waterproof silicone caulking. Seal around sleeves and pipe in sleeves to make<br />

watertight.<br />

PIPE LOCATION AND ARRANGEMENT:<br />

Under no circumstances shall plastic piping or ducting materials be run inside of supply or return air plenums.<br />

No water supply piping inside the building shall be placed in direct contact with the earth. Buried water piping<br />

shall be placed in split tile or PVC pipe to keep pipe from direct contact with ground.<br />

Unless otherwise noted on the drawings, all water piping shall be kept out of concrete floor slabs.<br />

All piping shall be properly racked and supported to run straight and true.<br />

All changes in direction shall be made with approved fittings. Pipes shall not be bent to change direction.<br />

All piping shall be racked and run to facilitate maintenance work. Under no circumstances shall valves, shock<br />

absorbers, drip traps, or piping specialties be installed in a "closed space" without proper access provided for<br />

future maintenance. See "Access Doors" section of specifications.<br />

NOTE: All piping shall be capped or plugged at the end of each work shift and when not being<br />

extended, to prevent the entry of rocks and debris.<br />

Any time lines are broken or disconnected, they shall be capped immediately after flushing to remove rock and<br />

debris from pipes. If rocks or other foreign materials are found in the system after it has been closed, the<br />

contractor shall stand the expense of their removal.<br />

All valves, piping, and equipment to be installed so as to permit disassembly for maintenance purposes.<br />

Provide drain valves at all low points in piping systems. Run to floor drain where possible, otherwise provide 3/4"<br />

hose connections.<br />

PIPE JOINING:<br />

All steel pipe under 2" in size shall be joined by screwed connections. Heating hot water, chilled water,<br />

condenser water, glycol, and oil piping may be welded if pipe size is over 2" in size.<br />

Welded ends shall be plain beveled. Welding fittings must be employed if welding is used. Small (1-1/2" and<br />

smaller) branch connections may be made with Weldolets or Thredolets provided the main is at least 2"<br />

diameter, and not less than two pipe sizes larger than the branch. Where these connections are used, the pipe<br />

opening in the main shall be cut to insure a full inside pipe diameter at the branch connection. Slag and spelter<br />

resulting from the hole cutting shall be removed from the main piping.<br />

All joinings shall be made to maintain the full metal strength of the pipe, with neat and workmanlike appearance.<br />

All piping must be perfectly clean before the system is filled.<br />

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BASIC MATERIALS & METHODS 15050-3


Copper Piping in Domestic Water Service: Piping shall be cut (with a pipe cutter) so ends are square and will<br />

"bottom" in fittings. There must be no gaps left thru which solder can run into the line. If a hack saw must be<br />

used, it shall be guided with a miter box to insure a square, even cut. Tubing shall be reamed to remove burrs,<br />

being careful not to expand tubing while reaming.<br />

The outside of the copper pipe and the inside of the fittings, where solder will be applied, shall be burnished with<br />

fine crocus cloth or fittings brushes until all dirt and oxide is removed.<br />

A light coat of soldering flux shall be applied to both pipe and fittings. Acid flux shall not be used.<br />

Joints in copper pipe shall be uniformly heated to proper soldering temperature to insure that solder will flow to<br />

all parts of the joint. The solder shall be fed to the joint until a uniform line of solder appears around the pipe at<br />

the end of the fittings.<br />

Copper piping used in domestic water service above grade shall be joined with 'Stay-Safe-50' or 'Silvabrite-100'<br />

no lead solder.<br />

Copper piping used in domestic water service below grade shall have brazed -or- silver soldered joints.<br />

When valves are being installed in copper piping, the non-metallic parts shall be removed to prevent the heat of<br />

soldering from damaging the valves. No heat shall be applied near where an excessive temperature may cause<br />

damage.<br />

Refrigeration piping: See "Refrigeration Piping Installation."<br />

Victaulic type couplings, fittings, and valves may be used for chilled water piping 2" and over when fabricated<br />

and installed in strict compliance with the manufacturer's recommendations.<br />

Qualification of Welders: Welders performing work under this Contract shall be certified and qualified in<br />

accordance with tests prescribed by the National Certified Welding Bureau (NCWB) or by other approved test<br />

procedures using methodology and procedures covered in the ASME Boiler and Pressure Vessel Code, Section<br />

IX, "Qualification Standard for Welding and Brazing Procedures, Welders, Braziers, and Welding and Brazing<br />

Operators."<br />

Submit for approval the names, identification, and welder's assigned number, letter or symbol of welders<br />

assigned to this project.<br />

The assigned identification symbol shall be used to identify the work of each welder and shall be indelibly<br />

stamped immediately upon completion of each weld.<br />

Welders shall be tested and certified for all positions.<br />

Submit identifying stenciled test coupons made by each operator.<br />

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BASIC MATERIALS & METHODS 15050-4


Any or all welders may be required to retake welding certification tests at the request of the owner's<br />

representative without additional expense.<br />

When so requested, a welder shall not be permitted to work as a welder on this project until he has been<br />

recertified in accordance with NCWB.<br />

Where piping 1-1/2 inches and smaller is to be butt or socket welded, submit 3 samples of test welds for<br />

approval.<br />

SCREWED CONNECTIONS:<br />

All pipe shall be reamed at the ends and free of all inside scale or burrs. Threads shall be cut clean and sharp,<br />

and to a length equal to 1-l/8 the length of the female thread receiving the pipe. The pipe shall be screwed in the<br />

full length of the female thread.<br />

Pipe joints shall be made tight with teflon thread tape or thread lubricant worked into male thread only. Surplus<br />

material shall be wiped off and the joint left neat and clean. Lubricant shall be powdered graphite and linseed oil,<br />

or plumbage and linseed oil.<br />

MECHANICAL GROOVED PIPING CONNECTIONS: (Heating hot water and chilled water systems only)<br />

When approved by the owner's representative, mechanical grooved pipe couplings and fittings may be used for<br />

piping systems 2-1/2" and above and having operating conditioning not exceeding 230 deg. F. excluding steam<br />

piping, domestic water piping, and any other service not recommended by manufacturer, instead of welded,<br />

flanged or threaded methods, and may also be used as unions, seismic joints, flexible connections, or vibration<br />

reducers.<br />

Couplings shall consist of one of more piece housing, synthetic rubber gasket, with nuts, bolts, locking pin,<br />

locking toggle or lugs to secure unit together. Housing shall be ASTM A-536 ductile cast iron or ASTM A-47<br />

malleable iron, hot dip galvanized or zinc electroplated. Coupling housing shall be painted with alkyd enamel<br />

paint.<br />

Gasket shall be molded of synthetic rubber in a central cavity, pressure-responsive configuration conforming to<br />

the pipe outside diameter and coupling housing. Gasket material shall be selected for the specific service as<br />

recommended by the manufacturer.<br />

Fittings shall be full flow fittings with grooves or shoulders designed to accept grooved end couplings. Standard<br />

fittings shall be ASTM A-536 ductile cast iron or ASTM A-47 malleable iron. Standard steel fittings including<br />

large size elbows (16" - 24"), shall be forged steel conforming to ASTM A-106. Standard segmentally welded<br />

fittings shall be fabricated of Schedule 40 carbon steel pipe.<br />

AWWA cast iron fitting shall be ASTM A-48 Class 30-A gray cast iron or ASTM A-536 ductile cast iron,<br />

conforming to the requirements of AWWA/ANSI C-110.<br />

Outlet fittings for branches, gauges, meters or other specialty items shall be a standard mechanical product.<br />

Fittings for plain end steel pipe shall consist of cast housing with internal pipe stops, quarter turn positive locking<br />

______________________________________________________________________________________<br />

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BASIC MATERIALS & METHODS 15050-5


lugs, and self-contained, pressure-responsive gaskets. Housing shall be ASTM A-536 ductile cast iron or ASTM<br />

A-47 malleable iron, hot dip galvanized or zinc electroplated. Coupling housing shall be painted with an alkyd<br />

enamel paint.<br />

All mechanical grooved couplings shall be of the same manufacturer. Either flexible or rigid type to be used as<br />

required.<br />

Approved Manufacturers: Victaulic, Grinnell, or Central.<br />

PIPE GRADING:<br />

Piping shall be uniformly graded in direction of flow as noted below:<br />

PIPING FALL/RISE DIRECTION PER/RUN<br />

Rainwater 1" Down 8'<br />

Waste 4" & Smaller 1" Down 4'<br />

Vent 1" Up 4'<br />

Water 1" Up 40'<br />

Condensate Drip 1" Down 4'<br />

Heating Hot Water/<br />

Glycol<br />

Chilled Water/<br />

Glycol<br />

1"<br />

Up 40'<br />

1" Up 40'<br />

Refrigerant 1" Down 40'<br />

Natural Gas 1" Down 40'<br />

EQUIPMENT BASES:<br />

All pumps, compressors and other equipment shown on the plans shall be set on 4" high concrete housekeeping<br />

pads. The pads shall be furnished by the mechanical contractor.<br />

Roof curbs shall provide a free height from the roof membrane to the top of the curb of at least 12". All roof<br />

curbs and platforms, whether field built -or- factory furnished, shall have a wood nailer strip around the top<br />

perimeter for securing the roof membrane and attaching roof flashings.<br />

VIBRATION ISOLATION:<br />

All mechanical equipment over 5 H.P. shall be isolated in accordance with the latest edition of the ASHRAE<br />

Handbook.<br />

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BASIC MATERIALS & METHODS 15050-6


Care shall be taken by this contractor to prevent the transmission of vibration from equipment to building<br />

structure. Flexible connectors shall be installed in all piping connecting to pumps, air handling units, cooling<br />

towers, and other flexibly mounted equipment.<br />

Flexible connection shall be specifically designed to absorb noise and vibration and to prevent damage to<br />

equipment caused by piping stress. Unit construction shall consist of heavy bellows type neoprene rubber hose<br />

sections with stainless steel liners and attachments to match piping. Three (3) grooved flexible couplings may<br />

be substituted for vibration isolators on grooved pipe systems.<br />

PART 2.00 - PRODUCTS<br />

PIPING SYSTEMS:<br />

All piping shall be in accordance with the American Society for Testing and Materials, ASTM A-53. No foreign<br />

made piping or connections will be accepted in this construction.<br />

Culinary hot, cold, and hot water recirculating water above grade shall be Type "L" copper with soldered wrought<br />

copper fittings. "Pull T" systems will not be allowed.<br />

Rainwater and waste piping below slabs and outside building shall be standard weight cast iron pipe with M-G or<br />

tyseal gasketed fittings.<br />

Rainwater waste, and vent piping above grade shall be standard weight cast iron pipe with no-hub, tyseal, M-G,<br />

or A.B.I. 'Best' gasketed fittings for sizes 2" and larger; and galvanized Schedule 40 with tarred Durham drainage<br />

fittings for 1-1/2".<br />

Gas lines shall be Schedule 40 black steel pipe. Fittings shall be standard black malleable screwed, or standard<br />

welding fittings where welding is required. All gas lines shall be installed in strict compliance with the local fuel<br />

supply company requirements.<br />

Gas lines located outside building and below finished grade shall be ASTM D2513 polyethylene plastic pipe.<br />

Fittings shall be ASTM D2513 polyethylene, butt-fusion type; and ASTM D2683, polyethylene socket-fusion type.<br />

Installation and piping material shall be in strict compliance with the Questar Gas company requirements.<br />

Heating hot water supply and return piping shall be Schedule 40 black steel pipe.<br />

Condensate drip lines shall be Type "M" copper with soldered wrought fittings.<br />

Refrigeration piping shall be Type "L" copper with malleable copper fittings. Piping shall be specifically treated<br />

and sealed for refrigeration systems piping, similar to Mueller.<br />

NOTE: Pre-charged line sets will be permitted on refrigeration systems with rated capacities below 65,000<br />

BTUH.<br />

______________________________________________________________________________________<br />

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BASIC MATERIALS & METHODS 15050-7


HANGERS AND SUPPORTS:<br />

General:<br />

All piping shall, as a minimum standard of performance, be supported per MSS SP-69, and generally as follows:<br />

Vertical Piping:<br />

Attachment - Vertical piping shall be secured at sufficiently close intervals to keep the pipe in alignment and to<br />

carry the full weight of the pipe and contents. Stacks shall be supported at their bases, and if over two (2) stories<br />

in height at each floor by approved metal floor clamps.<br />

Cast iron soil pipe shall be supported at not less than each story height and at its base.<br />

Screwed pipe (IPS) shall be supported at not less than every other story height.<br />

Copper tubing shall be supported at each story for piping one and one-half (1-1/2) inches in diameter and at not<br />

more than six (6) foot intervals for piping one and one-quarter (1-1/4) inches in diameter and smaller. Piping<br />

shall be wrapped with three wraps of vinyl tape to isolate pipe from ferrous pipe supports.<br />

Horizontal Piping:<br />

Supports - Horizontal piping shall be supported at sufficiently close intervals to keep it in alignment, prevent<br />

sagging, and to insure that the weight of the piping system is not transferred to equipment connections.<br />

Cast Iron Soil Pipe - Where joints occur, soil pipe shall be supported at not more than 5-foot intervals, except<br />

that where 10-foot pipe lengths are used, supports at 10-foot intervals are acceptable. Supports shall be placed<br />

within eighteen (18) inches of the hub or joint. No-hub joints and fittings shall be restrained with rods and clamps<br />

where required per manufacturer's recommendations.<br />

Screwed pipe (IPS) shall be supported at approximately 12-foot intervals.<br />

Copper tubing shall be supported at approximately 6-foot intervals for piping one and one-half inches and<br />

smaller in diameter and at 10-foot intervals for piping two inches and larger in diameter.<br />

Hangers shall be MSS-69 Type-1 for both bare and insulated pipe. Hangers shall be over-sized where required<br />

to accommodate insulation saddles and shields.<br />

Where roller type supports are used, they shall be MSS-69 Type-43 chair type or suspension type, as required.<br />

(Provide carbon steel pipe saddles on insulated pipes).<br />

Where piping is run adjacent to walls or steel columns, it shall be supported from steel brackets or vertical<br />

channel hangers. Channel systems shall be approved for each condition on an individual basis.<br />

Furnish all hangers, inserts, brackets, anchors, guides, sliding supports, etc., and all auxiliary steel necessary for<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-8


the installation. All supports shall be designed in accordance with the AISC Steel Handbook and painted with<br />

one shop coat of primer paint.<br />

Insulation inserts and MSS-69 Type-40 shields for cold surface piping will be provided under Section 15180 of<br />

these specifications.<br />

Pipe covering protection saddles, MSS-69 Type-39, shall be installed at all pipe hangers which support insulated<br />

"hot surface" piping. Saddles shall be tack welded to the piping and shall match the insulation thickness applied.<br />

All copper piping shall be securely supported from the building structure at intervals specified and/or as<br />

recommended by the pipe manufacturer. Hangers shall be provided with pads or cushions on the bearing<br />

surfaces to prevent contact between the pipe and hanger.<br />

All piping in mechanical equipment rooms shall be supported with spring cushion vibration control hangers per<br />

MSS-69 Fig. 48.<br />

Plumbers' tape, chain, or wire will not be permitted for pipe support.<br />

Piping placed underground shall be laid on a firm bed for its entire length.<br />

VALVES AND STRAINERS:<br />

All valves and strainers shall be by one manufacturer. Approved valve manufacturers are Stockham, Apollo,<br />

RP&C, Crane, Keytone, W.C. Norris, Grinnell, or Powell. Stockham, Apollo, and RP&C numbers are used for<br />

convenience.<br />

Heating, Chilled, and Domestic Cold Water:<br />

Gate Valves:<br />

Valves 2" and smaller shall be Stockham B-100, bronze, screwed, 200# WOG gate valve with solid wedge disc<br />

and rising stem.<br />

NOTE: If unable to use a rising stem valve because of insufficient clearance, use a Stockham B-110 nonrising<br />

stem valve.<br />

Globe Valves:<br />

Valves 2" and smaller shall be Stockham B-22-T, bronze, screwed, 200# WOG globe valve with a replaceable<br />

teflon disc and teflon packing. The disc shall be suitable for hot water up to 360 deg. F. at 150 psi.<br />

Check Valves:<br />

Valves 2" and smaller shall be Stockham B-321, bronze, screwed, Y-pattern 200# WOG swing check valve.<br />

Valves 2-1/2" and larger shall be Stockham G-931.<br />

Butterfly Valves:<br />

Valves 2-1/2" and larger shall be Stockham LG-712D & 3E lever iron body and disc, lug type, stainless steel<br />

stem, 200# WOG EPT Stockham LG-722D & 3E gear seat rated for 275 deg. F butterfly valve.<br />

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BASIC MATERIALS & METHODS 15050-9


NOTE: Valves 4" and smaller shall be equipped with the proper size 10 position Multi-lock hand lever. Valves 5"<br />

and larger shall be equipped with the proper size Extra Power Manual weather proof gear operator.<br />

Ball Valves:<br />

For cold domestic water service: Valves 2" and smaller shall be Apollo 70-100 bronze, screwed, 200# WOG,<br />

Gem ball valve with Buna-N rubber capsule. Watts B6000 or Apollo 70-100.<br />

For chilled water service as isolation or balancing valves: Valves 2" and smaller shall be Apollo 70-100, bronze,<br />

screwed, 200# WOG, Hydro Gem ball valve with EPT Nordel capsule. (If solder-joint ball valves are desired,<br />

use Apollo 70-200). NOTE: Valves must be suitable for temperature and pressure required in the individual<br />

application.<br />

Strainers:<br />

Strainers 2" and smaller shall be Style "T", iron body, screwed Y-pattern, 200# WOG, sediment separators with<br />

a 20-mesh Monel screen.<br />

All strainers shall be installed with fine mesh supplementary "construction screens" which shall remain in place<br />

while the system is flushed and chemically cleaned. The "construction strainer" basket shall be removed just<br />

prior to balancing the water systems.<br />

Provide blow-down ball valve on all strainers same size as strainer tapping. Apollo 78-100.<br />

NON-SLAMMING OR SPRING LOADED CHECK VALVES:<br />

Types: Provide valves of the fully guided or cone-and-diaphragm types.<br />

Bodies: Provide flanged or wafer type bodies constructed of cast iron ASTM A 126, Class B; cast steel ASTM A<br />

216/A 216M, Class WCB; stainless steel, Type 304 or cast bronze ASTM B 61.<br />

Trim: Seats, discs and springs shall be constructed of 18-8 stainless steel or bronze complying with ASTM B 62.<br />

Seats may be of elastomers suitable for 250 degrees F. minimum continuous working temperature or not less<br />

than 50 degrees F. above the operating temperature of the system, whichever is higher.<br />

Mating Surfaces: Mating surfaces of closure faces shall be bronze or Type 316 or 17-4PH stainless steel or<br />

elastomer approved for the particular service and materials must be compatible to prevent electrolytic action.<br />

Pressure Loss: Pressure loss through the valves, measured in feet of water, shall not exceed 6/10 of the water<br />

velocity in feet per second.<br />

Bubble-Tight: Non-slamming and spring loaded check valves shall provide bubble-tight shut-off when handling<br />

water up to 250 degrees F. and 125 pounds per square inch differential pressure. Design shall prevent rubbing<br />

of seat materials when opening and closing. Poppet valves shall have conical springs.<br />

GENERAL DUTY VALVES & SPECIALTY COCKS:<br />

Cocks:<br />

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BASIC MATERIALS & METHODS 15050-10


Balancing cocks 1-1/2" and smaller shall be Crane No. 80E, bronze, screwed, 200# WOG.<br />

Balancing cocks 2" and larger shall be Crane No. 325, all iron, flanged 125# WOG.<br />

Gas cocks 2" and smaller shall be Crane No. 270, flat head, bronze screwed.<br />

Gage cocks shall be Crane No. 744, 1/4", bronze, screwed.<br />

Pet cocks shall be Crane No. 702, 1/4", bronze, screwed with lever handle.<br />

Try cocks shall be Crane No. 734, 3/8", bronze, screwed, 250# rated with stuffing box.<br />

Provide two complete sets of wrenches for all cocks and stops.<br />

VALVES FOR GROOVED END PIPE:<br />

General:<br />

Provide valves with pressure rating clearly marked on valve body.<br />

Unless otherwise specified provide valves of the same size as the upstream pipe size.<br />

Valves shall be of the same manufacturer as the grooved end pipe products.<br />

Ball Valve:<br />

Ball valves 1-1/2" to 6" shall be Victaulic 721 "Vic-Ball" with bubble tight shut-off at 600 psi WOG or equal of<br />

Grinnell. Body/end cap shall be cast of ductile iron conforming to ASTM A-536 with Endurion corrosion resistant<br />

coating, stainless steel ball, TFE seats.<br />

Butterfly Valve:<br />

Butterfly valves 2" to 12" shall be Victaulic 700, 703, 704, 707 and "Series 300" with bubble tight shut-off at 200<br />

psig to 300 psig depending on style. Carbon steel body or ductile iron. Zinc plated or PPS coated body,<br />

aluminum bronze, chrome plated ductile iron, stainless steel or encapsulated synthetic elastomer coated disc.<br />

Dual piece stem or drive hub and trunnion mounted disc. Handle shall be std on-off, latchlock, infinitely variable<br />

or gear operated as required for intended service.<br />

In systems requiring insulation, all butterfly valves shall have extended necks. Valve neck must be designed<br />

with sufficient length to accept 2" of insulation without inhibiting actuator in any way.<br />

Swing Check Valve:<br />

Check valves 2" to 4" shall be Victaulic 712 fabricated with ASTM A-536 ductile cast iron housing, bonnet cap,<br />

and bonnet closure. 300 psi working pressure. Full port opening, 316 stainless steel clapper, EPDM disc seat<br />

permanently bonded to the valve body.<br />

Non-Slam Check Valve:<br />

Check valves 4" to 12" shall be Victaulic 710 or 711, 714, or 715 "Vic-Check II". Silent, springloaded, 400 psig<br />

wp. ASTM A-536 ductile cast iron or ASTM A-47 malleable iron housing, aluminum discs, 316 stainless steel<br />

shaft and spring, nylon bushings, EPDM disc seat permanently bonded to the valve body.<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-11


PIPE SPECIALTIES FOR GROOVED END PIPE:<br />

Strainer:<br />

Strainers 2" to 12" shall be Victaulic 730 "Vic-Strainer". Straight through pattern, ASTM A536 ductile cast iron<br />

body with grooved ends, 304 stainless steel 20 mesh screen, 0.033" openings. Provide ball valve on drain<br />

connection and run drain line to nearest floor drain.<br />

Suction Diffuser:<br />

Suction diffusers shall be Victaulic 731, one piece ASTM A-536 ductile cast iron or ASTM A-47 malleable iron<br />

body with outlets drilled, tapped, and plugged either side for pressure or temperature gauges and at the bottom<br />

for drain connection. Access end cap shall be of the same material as the body.<br />

Basket shall be of type 304 stainless steel 0.041" wire in a woven no. 6 mesh wire screen with 0.126" opening,<br />

welded securely to a heavy frame of like material, in a convoluted configuration.<br />

Flange connection to pump shall mate to ANSI Class 125 or Class 150 pump flange.<br />

Dielectric Waterway:<br />

Dielectric waterways shall be Victaulic 47 or Perfection Corporation, ASTM A-120, standard weight, galvanized<br />

steel, Schedule 40 pipe with grooved by threaded ends. PVC lining permanently bonded to the interior of the<br />

pipe.<br />

Flow Metering System:<br />

Flow measuring systems shall be Victaulic 733 Venturis Sensor or 734, 734S Orifice/Indicators. Grooved end<br />

type designed to accept grooved mechanical coupling without field preparation. Meters and sensors are<br />

designed for 250 psig working pressure. Venturis sensors to be compatible with systems having flows of 2 GPM<br />

and larger. To be used in systems that require water balancing. Orifice/Indicators shall be used for systems<br />

requiring flow measuring devices.<br />

Vic-O-Let:<br />

Strapless outlet shall be Victaulic 923 cast of ductile iron conforming to ASTM A-536 or malleable iron<br />

conforming to ASTM A-47. Rated at 300 psi working pressure. Gasket shall be for the specific service as<br />

recommended by the manufacturer. Collar shall be hot rolled, pickled and oiled steel conforming to ASTM<br />

A-569.<br />

Vic-O-Well:<br />

Strapless outlet shall be Victaulic 924 cast of ductile iron conforming to ASTM A-47. Rated at 300 psi working<br />

pressure. 6" insertion well. Gasket shall be for the specific service as recommended by the manufacturer.<br />

Collar shall be hot roller, pickled and oiled steel conforming to ASTM A-569.<br />

AUTOMATIC VALVES AND WELLS:<br />

The mechanical subcontractor shall install the automatic temperature control valves, temperature sensing wells,<br />

and flow switches, as directed by the automatic temperature control subcontractor.<br />

UNIONS:<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-12


Ground joint unions shall be installed on pipe 2-1/2" and under where indicated on drawings. Whenever piping<br />

is connected to a major piece of apparatus, unions shall be provided as near as practical on each side of the<br />

apparatus.<br />

ISOLATION FITTINGS:<br />

Approved isolation fittings shall be installed at the junction of all copper and steel piping to prevent electrolytic<br />

action. Fittings shall be as manufactured by Walter Vallett Co., Corrosion Services, or approved equal.<br />

THERMOMETERS:<br />

General: Provide liquid-in-glass type thermometers unless bimetal dial type is required due to space limitations<br />

or other specific conditions.<br />

Scale and Dial: Provide liquid-in-glass thermometers of the organic liquid type having a nominal scale length of<br />

not less than 7 inches. Provide bimetal dial thermometers with a nominal 5-inch dial size graduated through a<br />

minimum arc of 270 degrees. Provide a recessed dial so that graduated portion and pointer are in the same<br />

plane.<br />

Range: Temperature range shall be as shown on the drawings or as specified. Chilled water system 20<br />

degrees F. to 120 degrees F.<br />

Case: Provide liquid-in-glass type thermometer with an aluminum alloy or steel case. Provide bimetal dial<br />

thermometers with all exposed metal parts, including the case and stem made of 300 Series stainless steel, all<br />

welded construction.<br />

Accuracy and Calibration: Bimetal dial thermometers shall have zero adjustment for recalibration and shall have<br />

an accuracy of plus or minus one percent of span through the complete range. Liquid-in-glass thermometers<br />

used for indicating shall have an accuracy of plus or minus 0.5 degree F. Unless otherwise required in other<br />

sections of the specifications, thermometers for commissioning tests shall have an accuracy of plus or minus<br />

0.25 degree F.<br />

Thermometers measuring temperature for energy calculations shall have an accuracy of plus or minus 0.1<br />

degree F.<br />

Thermometer Wells: Provide pipe line liquid-in-glass thermometers with a union connection, tapered bulb<br />

chamber and matching taper on well. Provide bimetal dial thermometers with a well to match bulb chamber.<br />

Provide wells for insulated pipe of the extension neck type suitable for insulation thickness. Provide wells<br />

fabricated of bronze, brass or 316 stainless steel suitable for the fluid or gas in the pipe.<br />

Stem: Provide stems with a minimum length of 2-1/2 inches immersion which shall be increased in length as<br />

necessary to reach the center lines of the pipes in which they are installed.<br />

Adjustment: Provide straight or angle pattern adjustable type thermometers as required to facilitate readings.<br />

Thermometers shall be Palmer, Trerice, Marsh or Weiss. Install all thermometers so as to be easily readable<br />

from the floor.<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-13


PRESSURE GAUGES:<br />

General: Provide pressure gauges which comply with ANSI B40.1.<br />

Dials: Provide dials not less than 4-1/2 inches in diameter, except that packaged equipment may be provided<br />

with manufacturer's standard gauges of equal accuracy.<br />

Ranges: Select operating ranges so that during normal service the gauge pointer will be at the approximate<br />

midpoint of the gauge scale.<br />

Refrigerant Gauges: Provide refrigerant pressure gauges with corresponding temperature scales for the<br />

particular refrigerant sensed.<br />

Accuracy: Pressure gauges used for commissioning of other equipment shall have a minimum accuracy of 3<br />

percent of span.<br />

Gauge Cocks: All gauges shall be furnished with gauge cocks and pressure snubbers.<br />

Gauges shall be Ashcroft, Trerice, or U.S. Gage.<br />

PRESSURE & TEMPERATURE TEST PLUGS:<br />

Plugs shall be brass body type with Neoprene, Nordel, or Vitron self-closing valve (to suit temperatures of fluid in<br />

pipe). Test plugs shall be Pete's Plug or approved substitute. Furnish six pressure and six temperature<br />

instruments to Owner to permit reading pressures and temperatures.<br />

FLOW MEASURING AND BALANCING SYSTEMS:<br />

Furnish and install complete the Venturi and calibrated orifice Flow Metering Systems as shown on the<br />

drawings.<br />

This shall be a coordinated system with individual Venturi Flow Stations supplied by one manufacturer and each<br />

individual calibrated orifice supplied by one manufacturer.<br />

On pipe sizes 3/4-inch diameter and smaller, provide calibrated balancing valves on runouts to fan coil units, fin<br />

tube radiation, convectors and reheat coils.<br />

Fittings shall be of the combination balancing and shut-off type with the balancing device positioned by an Allen<br />

set screw or other approved method which permits closing of the valves without disturbing its balanced position.<br />

Bodies may be of the globe or "Y" type with contour flow plug or approved equivalent.<br />

Provide a graduated dial or other device to indicate the valve setting.<br />

Gland shall permit packing under pressure.<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-14


Materials and construction shall be as specified for water valves sizes 1-1/2-inch and smaller.<br />

On sizes 3/4-inch and smaller ends may be sweat or compression type.<br />

Each station shall be complete with quick disconnect valves and safety shut-off valves, metal identification tag<br />

on chain giving pipe size, meter series, station identification, and meter reading at specified flow rate. Metering<br />

stations shall be selected so that design flow rate shall be between 10 and 40 inches of water pressure<br />

differential with permanent pressure loss of not more than 25% of indicated flow rate differential pressure.<br />

The calibrated flow metering valves shall be selected to deliver the rated flows at the mid-point of their set-point<br />

range.<br />

Venturi Flow Metering System shall be by Barco Engineering Company or Robertson. Calibrated orifice system<br />

shall be Bell & Gossett, Armstrong, Flow-Set, or Taco.<br />

GAS PRESSURE REGULATORS:<br />

Furnish and install, as required, approved type gas pressure regulators in gas piping ahead of appliance and<br />

equipment. Regulators located outside of building shall have weatherproof vent with bugproof screen.<br />

Regulators located inside of building shall be vented thru the roof with approved thread on bug screen.<br />

Approved manufacturers of gas regulators are Fisher and Reliance.<br />

V-BELT DRIVES:<br />

Capacity of V-belt drives at rated RPM shall be not less than 150 percent of motor nameplate horsepower rating.<br />

V-belt drive combinations shall be limited to A, B, C, and fractional horsepower belts. 3V, 5V, and 8V belts and<br />

sheaves shall not be used.<br />

Drives requiring single belt application shall be of the adjustable pitch type. Multiple belt drives shall be of the<br />

non-adjustable type. All fixed pitch sheaves, including single groove fan sheaves, shall be of the bused type.<br />

Fixed bore sheaves will not be acceptable for non-adjustable pitch sheaves.<br />

All belt drives shall be fitted with belt guards.<br />

MAGNETIC STARTERS:<br />

Contractor furnishing pre-wired "packaged equipment" with 1/2 HP and larger motors shall furnish<br />

factory-mounted magnetic starters. Magnetic starters shall provide both overload and undervoltage protection<br />

and shall have integral hand-off-auto switch, auxiliary contacts, and pilot. All motors installed under this contract<br />

shall have a disconnect switch in the immediate vicinity of the motor. Starters on three phase motors shall<br />

protect all three legs of the circuit. Starters to be Cutler-Hammer, Square "D", or Westinghouse.<br />

Starters for all motors on other than "packaged equipment" will be furnished and installed by the electrical<br />

contractor.<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-15


Starters shall be two-speed type or explosion-proof type where required.<br />

Provide a heater index bound in the mechanical section of the O & M manuals for all starters furnished on the<br />

project.<br />

MOTORS:<br />

Motors shall be furnished and installed under the applicable Mechanical Sections of the <strong>Specification</strong>s.<br />

Each motor shall be provided with a nameplate for the electrical characteristics shown on the Drawings or as<br />

otherwise noted.<br />

Motors shall be constructed and rated to deliver full nameplate capacity at the project altitude.<br />

Horsepower shall be at least equal to that shown on the drawings. Where equipment is submitted and approved<br />

for the installation which requires larger motor sizes than shown, the wire and starter sizes shall be increased<br />

and means provided for operation and control suitable for the larger motors with no increase in cost to the<br />

Owner.<br />

Unless otherwise specified, or required for controller sequencing, all motors over 5 HP shall be premium<br />

efficiency type, and all fractional HP single phase motors 1/2 HP & under shall be permanent split capacitor<br />

(PSC) type.<br />

Premium efficiency motors shall be based on CEE premium efficiency criteria for OPD motors at 1800 RPM.<br />

HORSEPOWER NEMA PREMIUM EFFICIENCY<br />

5 89.5%<br />

7.5 91.0%<br />

10 91.7%<br />

15 93.0%<br />

20 93.0%<br />

25 93.6%<br />

30 94.1%<br />

40 94.1%<br />

50 94.5%<br />

Motors for V-belt drives shall be provided with cast iron or steel base, with slide rail and adjustable screw device<br />

and shall be isolated by rubber-in-shear devices.<br />

Motors shall have sufficient capacity to start and operate the machine it drives without exceeding the motor<br />

nameplate rating at the speed specified or at any speed and load which may be obtained by the drive actually<br />

furnished.<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-16


Motors provided with automatic control shall be capable of making as frequent starts as the control device may<br />

demand. Motors not provided with automatic control shall be capable of making not less than 4 starts per hour.<br />

All belt-connected motors, regardless of size, shall be equipped with shafts and bearings that will withstand both<br />

the normal belt pull of the drive furnished and the momentary or continuous overloads due to acceleration of<br />

incorrect belt tension.<br />

Motors shall be air cooled, and shall be guaranteed to operate continuously at 115% of full load with temperature<br />

rise in any part not to exceed 40 degrees C above the ambient air temperature.<br />

Motors shall be open drip-proof or totally enclosed fan cooled type as required, and shall be commercially<br />

dynamically balanced and tested at the factory before shipment.<br />

Motors shall be selected for quiet operation. Sound power levels shall be within NEMA MGI-12.49.<br />

Motors shall comply with requirements of ANSI C 50, NEMA MG-1, and all NEMA standards.<br />

Motors controlled by variable frequency drives shall have characteristics which are fully compatible with the<br />

drives to which they are connected. Provide written confirmation of coordination with VFD supplier.<br />

Approved Manufacturers: Allis-Chalmers, Century, Gould, Lincoln, Reliance, Westinghouse, U.S.<br />

HEATING CABLE:<br />

Furnish and install complete electrical heating cable on all pipe and fittings which may be exposed to freezing.<br />

Heat cable shall be of the self-regulating low temperature type with a heat output of 5 watts/ft. (17 BTUH/ft), and<br />

a weather-proof PVC sheath. The heating cable shall automatically adjust heat output to correspond with the<br />

heat loss rate. Cable shall be UL and FM approved for use in rainwater downspout ice melting applications, and<br />

for freeze Protection on exterior piping systems.<br />

Cable system shall be furnished with power termination, end seal kits, splice and tee fittings, and all accessories<br />

required for a complete installation.<br />

Approved Manufacturers: Thermon or prior approved equal.<br />

SEISMIC RESTRAINTS:<br />

All Division 15 equipment, piping, and ductwork shall be anchored and seismically restrained as required by the<br />

UBC for Seismic Zone 3, NFPA 90A (current edition), UL Standard 181, and the SMACNA Guidelines for<br />

seismic restraints of mechanical systems.<br />

The Division 15 contractor shall be responsible for supplying and installing equipment, vibration isolators, flexible<br />

connections, rigid steel frames, anchors, inserts, hangers and attachments, supports, seismic snubbers and<br />

bracing to comply with Seismic Zone 3 of the International Building Code.<br />

All supports, hangers, bases, anchorage and bracing for all isolated equipment shall be designed by a<br />

professional engineer employed by the restraint manufacturer, qualified with seismic experience in bracing for<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-17


mechanical equipment.<br />

Shop drawings submitted for earthquake bracing and anchors shall bear the Engineer's signed professional<br />

seal.<br />

The above qualified seismic engineer shall determine specific requirements on equipment anchorage and<br />

restraints, locations and sizes based on shop drawings for the mechanical equipment which have been<br />

submitted, reviewed and accepted by the Owner's representative for this project.<br />

The Division 15 contractor shall require all equipment suppliers to furnish equipment that meets the seismic<br />

code, with bases designed to receive seismic bracing and/or anchorage. All isolated mechanical equipment<br />

bracing to be used in the project shall be designed for the equipment shop drawings and certified correct by the<br />

equipment manufacturer for Seismic Zone 3 with direct anchorage capability.<br />

Submit shop drawings, calculations, and printed data for the following items under provisions of the General<br />

Conditions of the Contract:<br />

1. <strong>Complete</strong> engineering calculations and shop drawings for all vibration and seismic requirements for all<br />

equipment to be isolated and restrained.<br />

2. The professional seal of the engineer who is responsible for the design of the Vibration and Seismic<br />

restraint System for isolated equipment.<br />

3. Details for all the isolators and seismic bracing with snubbers proposed for items in this specification<br />

and on the drawings.<br />

4. Details for steel frames, concrete inertia bases, and anchors to be used in conjunction with the isolation<br />

of the items in this specification and drawings.<br />

5. Clearly outlined procedures for installing and adjusting the isolators, seismic bracing anchors and<br />

snubbers.<br />

6. The location of all restraints of pipes and ducts with the locations shown on a floor plan noting the size<br />

and type of anchorage and restraint to be used.<br />

Snubbers:<br />

Snubbers shall be double acting and consist of interlocking steel members restrained by replaceable shock<br />

absorbent elastomeric materials a minimum of 3/4 inch thick.<br />

Snubbers shall be manufactured with an air gap between hard and resilient material of not less than 1/8 inch nor<br />

more than 1/4 inch.<br />

A one "g" minimum vertical and lateral level shall be used in the design of all snubbers restraining isolated<br />

equipment.<br />

Design and Installation:<br />

General: All mechanical equipment, piping and ductwork shall be braced, anchored, snubbed or supported to<br />

withstand seismic disturbances and remain operational. Provide all engineering, labor, materials and equipment<br />

for protection against seismic disturbances as specified herein.<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-18


All equipment not anchored directly to the floors shall be restrained by cables as designed and furnished by the<br />

Restraint Manufacturer.<br />

Isolated Equipment: All vibration isolated equipment shall be mounted on rigid steel frames or concrete bases<br />

as described in the vibration control specifications unless the equipment manufacturer certified direct attachment<br />

capability. Each spring mounted base shall have a minimum of four all-directional seismic snubbers that are<br />

double acting and located as close to the vibration isolators as possible to facilitate attachment both to the base<br />

and the structure. Snubbers shall be installed with factory set clearances.<br />

Piping: All isolated and non-isolated piping 2-1/2" I.D. and larger shall be protected in all planes by restraints to<br />

accommodate thermal movement as well as restrain seismic motion. Where necessary the piping restraints<br />

shall be resiliently attached to the piping with vibration dampening inserts to prevent the transmission of vibration<br />

to the building structure. Locations shall be as scheduled and shall include but not be limited to:<br />

At all drops to equipment and at flexible connections.<br />

At all 45 deg. or greater changes in direction of pipe.<br />

At horizontal runs of pipe, not to exceed 30 ft. O.C. spacing.<br />

Piping shall be restrained by a cable restraining system using a minimum of two cables at all restraint points.<br />

Piping in mechanical rooms shall have additional restraints as scheduled.<br />

Non-Isolated Equipment: The restraint systems for all non-isolated equipment are to be installed to resist<br />

stresses produced by lateral forces according to Sec. 2312 of the Uniform Building Code with an Occupancy<br />

Importance Factor of 1.5, a Seismic Zone Factor of Z = 0.75 for Zone 3 and a Horizontal Force Factor for<br />

Elements of Structures and Nonstructural Components of Cp = 0.3. In addition, the vertical forces restraint<br />

requirement shall be half the value of the horizontal forces. All equipment not anchored directly to floors shall<br />

be restrained by cables as designed and furnished by the Restraint Manufacturer.<br />

Acceptable Manufacturers and Suppliers for Non-Isolated Systems:<br />

1. Mason Industries, Inc.<br />

2. Korfund<br />

3. Amber/Booth Company<br />

4. Vibration Mountings and Control Company<br />

Manufacture and design of restraints and anchors for internally isolated equipment shall be the responsibility of<br />

the manufacturer of the vibration isolators furnished with the equipment.<br />

Piping, ductwork, and equipment without moving parts shall be restrained as shown and noted on the drawings.<br />

Locations shown are approximate and shall be coordinated with other trades and with the structural engineer at<br />

the job site.<br />

Field Services:<br />

The seismic restraint manufacturer's engineer shall inspect the final installation and shall certify that all<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-19


seismic restraints have been installed per manufacturer's instructions and applicable codes and<br />

standards.<br />

CHEMICAL CLEANING:<br />

Prior to operating any heating systems, all piping systems and components shall be chemically cleaned and<br />

flushed by an experienced chemical cleaning service approved by the owner's representative.<br />

Pipe Exterior: Wash and wipe pipe exterior to remove construction dirt, loose scale and flux.<br />

Pipe Interior: Flush pipe interior with clean water. Continue flushing until the piping system runs clean. After<br />

flushing inspect strainer screens, refrigeration machine water boxes, piping low points, and tank drains to<br />

determine the presence of construction debris. If debris is found, disassemble equipment and remove debris.<br />

Reflush the system and re-inspect.<br />

Do not operate centrifugal pumps until system has been cleaned and flushed.<br />

Provide written certification of the chemical cleaning with dates, duration, and chemical concentrations used.<br />

GLYCOL FILL SYSTEMS:<br />

Furnish and install the glycol fill system detailed on the drawings.<br />

The fill system shall be complete with 30 gallon translucent polypropylene tank with cover, high pressure<br />

metering pump with controls, liquid level alarm sensors to sound local alarm on high -or- low tank level and<br />

prevent pump operation on low liquid level.<br />

Controls shall cycle on feed pump when system pressure falls below low pressure set point and shall cycle off<br />

when system pressure exceeds high pressure set point.<br />

Provide operating controls for glycol feed unit on the heating water system.<br />

Provide (1) hand pump to owner for transfer of glycol from drums to tank.<br />

Electrical contractor to provide a 110 volt duplex outlet for glycol feed and reclaim systems and a 110 volt duplex<br />

outlet for each receptor pump. Wiring of system and associated conduit to be by Division 15000. Control<br />

contractor to provide and install all conduit and wiring for all low voltage wiring. All control wiring to be in<br />

conformance with NEC and Division 16. 3/4" conduit minimum.<br />

System shall be Power Engineering, Alpine Technical Services, West Chemical, or Pulsafeeder.<br />

GLYCOL FILL:<br />

This contractor shall furnish all propylene glycol solution for the chilled water system to provide a 30% volumetric<br />

concentration. Glycol solution shall be Dowfrost HD or Jeffcool P150 low toxicity polypropylene with extra<br />

strength corrosion inhibitors and colored dye for identification. This contractor shall provide 30 gallons of 30%<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-20


glycol solution in addition to the 30% solution initial fill, for use in maintaining the system.<br />

Contractor shall provide complete system analysis at the time of final inspection.<br />

Fill water used for mixing glycol shall be of an approved level of chlorides and sulfates as allowed by glycol<br />

manufacturer. Soft water shall not be used to mix glycol.<br />

GREASING AND OILING:<br />

Prior to placing the equipment in operation, the bearings on all motors, fans, pumps, etc., shall be properly<br />

lubricated with a lubricant suitable for the service.<br />

Lubrication instruction tags are to be left on "all" bearings and equipment for the Owner's future use. Only<br />

lubricants recommended by the equipment manufacturers shall be used.<br />

It shall be incumbent on the contractor to operate the building equipment used for temporary heat, etc., in a<br />

prudent manner to insure that when the building is turned over to the Owner all equipment is in a "first-class"<br />

condition.<br />

Equipment shall not be operated unless:<br />

1. All safety devices are installed and functioning properly.<br />

2. Filters are in place on fan systems. Filters to be new and clean.<br />

3. Equipment is properly greased and oiled.<br />

4. Belts and drives are properly aligned and adjusted.<br />

The contractor shall maintain a current "equipment maintenance" chart in the construction shack at all times.<br />

This chart shall be posted in a conspicuous place and shall include all items of maintenance necessary for<br />

proper operation of the equipment.<br />

Equipment used for temporary heat and cooling shall, if requested by the Contracting officer, have tube bundles<br />

pulled by contractor for Owner inspection prior to acceptance.<br />

VALVE TAGGING:<br />

All valves shall be designated by distinguishing numbers and letters on required charts and diagrams. The<br />

contractor shall furnish and install approved brass tags for all designated items, which numbers and letters on<br />

the tags corresponding to those on the charts and diagrams.<br />

Brass tags shall be not less than 1-1/2" diameter with depressed black filled numbers not less than 1/2" high and<br />

black filled letters not less than 1/4" high. Tags shall be securely fastened to valves with approved brass "S"<br />

hooks, or brass jack chain, in a manner to permit easy reading. Do not attach to valve wheel. Brass tags shall<br />

be as manufactured by Seton Name Plate Company, New Haven, Connecticut, or approved equal.<br />

Each valve shall have an identifying number identifying the unit. Standard identifications may be used for<br />

identifying type of service or fluid in pipe. The contractor shall submit his system of identification to the Owner's<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-21


epresentative for approval prior to ordering. Any work done without this approval is done at the contractor's risk.<br />

Charts of all valves shall be furnished to the Owner's representative by the contractor.<br />

A chart to be mounted in a frame with clear glass front, and secured on the wall in the main Mechanical<br />

Equipment Room.<br />

Second chart shall be prepared for use outside of the equipment room, and to be provided with an approved<br />

heavy transparent plastic closure for permanent protection. Two (2) holes to be punched at top of plastic closure<br />

to allow for affixing approximately an 8" length of nickel plated bead chain. Each hole to be reinforced by means<br />

of a small brass or nickel grommet. Plastic closure shall be as manufactured by Seton Name Plate Company,<br />

New Haven, Conn., or approved equal.<br />

Identify all valves. A sample identification shall be as follows:<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-22


VALVE IDENTIFICATION CHART<br />

NUMBER DESCRIPTION LOCATION NORMAL<br />

POSITION<br />

1. Cold Water Supply to Water Heater Mech. Room #121 Open<br />

2. Cold Water Supply to Hose Room #13 Open<br />

3. Cold Water Supply to Equip. in Room<br />

#12<br />

Room #18 Open<br />

4. Sprinkling System Drain Valve Tunnel Below Room #115 Closed<br />

5. Hot Water Supply to Toilet Room<br />

#212<br />

6. Air Vents - Cooling Coil #12 (2<br />

required)<br />

7. Heating Hot Water Balancing Valve<br />

(Southwest Zone)<br />

Mechanical Equipment & Ductwork:<br />

Chase #210 Open<br />

Fan Room 3122 Closed<br />

Above Ceiling Room #412 Marked On<br />

Valve<br />

All mechanical equipment, including meters, fans, pumps, relocated equipment, and other devices shall be<br />

identified with signs made of laminated plastic 1/8" or larger engraved letters. Signs shall be securely attached<br />

by rustproof screws or some other permanent means (no adhesives).<br />

Information on sign shall include name of equipment, rating, maintenance instructions, and any other important<br />

data not included on factory attached nameplate.<br />

Signs shall be attached to equipment so they can be easily read.<br />

Identify all ducts exposed in mechanical equipment rooms and in ducts and pipe chases. Sample duct<br />

identification shall be as follows:<br />

"Cold Duct - High Pressure - To Second Floor System"<br />

"Exhaust Duct - Toilet Room - To EF-3"<br />

"Ventilation Air Duct - To Utility Room #228"<br />

Ducts shall be labeled at all wall penetrations and at connections to equipment.<br />

PAINTING:<br />

Mechanical Contractor: All equipment which is to be furnished in factory prefinished conditions by the<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-23


mechanical contractor shall be left without mark, scratch, or impairment to finish upon completion of job. Any<br />

necessary refinishing to match original shall be done. Do not paint over nameplates, serial numbers, or other<br />

identifying marks.<br />

Mechanical Contractor: Spot painting for application of pipe and equipment identification markers.<br />

Mechanical Contractor: Gas piping on roof and exterior walls shall be painted gray with two coats of U. V.<br />

resistant coating.<br />

Painting Contractor: All insulated piping and all piping in equipment rooms of finished areas shall be painted, as<br />

required by the painting specifications. Colors to be selected by owner.<br />

Coding, Pipe Identification & Painting:<br />

All pipes are to be labeled and color coded with contents clearly identified and arrows indicating direction of flow.<br />

Pipes shall be identified at the following locations:<br />

1. Adjacent to each valve.<br />

2. At every point of entry and exit where piping passes thru wall or floor.<br />

3. Every 50 feet on long continuous lines.<br />

4. On each riser and junction.<br />

5. Adjacent to all special fittings or devices (regulating valves, etc.)<br />

6. Connection to equipment.<br />

7. Every 50 feet on roof mounted piping.<br />

Apply markers to they can be read from floor.<br />

Labels and markers shall be of the self-sticking, all temperature permanent type as manufactured by W. H.<br />

Brady Co., 727 West Glendale Avenue, Milwaukee, Wisconsin, or Seton Name Plate Corp., 592 Boulevard, New<br />

Haven, Connecticut.<br />

Pipe color coding shall be uniform throughout.<br />

Background colors shall be as follows:<br />

Yellow: Dangerous Materials (high pressure steam, natural gas condensate, etc.)<br />

Red: Fire Protection Equipment (fire sprinkler water, fire protection water)<br />

Bright Blue: Protective Materials (filtered water)<br />

Green: Safe Materials (heating water, cold water, instrument air, sanitary sewer, etc.)<br />

Letters of identification legend shall be 2" high for pipes 3" and larger, and 1" high for pipes 2-1/2" and under.<br />

Markers shall be installed in strict accordance with the manufacturer’s instructions.<br />

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SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-24


On chalky and loose insulation, soft, porous, fiber-filled or fiberglass coverings, a spiral wrap of pipe banding<br />

tape shall be made around the circumference of the pipe. Sufficient spiral wraps shall be made to accommodate<br />

the horizontal dimension of the pipe marker.<br />

On bare pipes, painted pipes, and pipes insulated with a firm covering, pipe banding tape matching the<br />

background color of the marker shall be used for 360 deg. color coding. After applying pipe markers, wrap pipe<br />

banding tape around pipe at each end of marker. Tape should cover 1/4" to 1/2" of each end of marker, and<br />

should overlap approximately 1/2" to 1" on itself. Be sure pipe surface is dry and free of dirt or grease before<br />

applying markers or banding tape.<br />

Stenciling may be used in lieu of the above labels and markers if finished application gives the same overall<br />

appearance, that is that stenciling is applied over a background color. If stenciling is used, letter heights,<br />

background colors, banding, and arrow shall be as specified above. Submit sample to Owner's representative<br />

before proceeding with work.<br />

Ceiling Markers:<br />

Use round color coded stickers on all accessible ceiling grid to indicate location of valves and dampers.<br />

Color code as follows: Yellow HVAC<br />

Green Plumbing<br />

Blue Air<br />

White Duct valves<br />

Orange Electrical devices<br />

Red Fire<br />

PART 3.00 - EXECUTION<br />

COORDINATION:<br />

All equipment and piping shall be arranged to allow for easy maintenance and access to service valves.<br />

Provide valves and unions or flanges at all pieces of equipment to allow maintenance.<br />

Install all automatic valves, sensor well, flow switches, etc., as directed by the control contractor.<br />

TESTING:<br />

All piping shall be tested in accordance with Section 15042 prior to applying insulation or concealing in partitions,<br />

wall, etc.<br />

ACCESS:<br />

All valves and equipment shall be located to allow easy access for inspection, service and maintenance, test and<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-25


alance, and operation. If valves are installed in inaccessible locations it shall be this contractor's responsibility<br />

to furnish and install access doors of a type approved by the owner's representative.<br />

Locate piping, valves, etc., to allow easy access to and maintenance of equipment. Do not block walkways, filter<br />

access, maintenance access, or tube-pull space in equipment rooms.<br />

LOCATIONS & ARRANGEMENTS:<br />

All pressure gages shall be so installed as to be easily readable from an eye level 5' -6" above the floor.<br />

Test plugs on flow measuring stations shall be unobstructed, and shall be arranged in the piping per<br />

manufacturer's recommendations.<br />

All equipment and accessories shall be installed to facilitate proper service and maintenance in compliance with<br />

the manufacturer's recommendations.<br />

WIRING BY THE ELECTRICAL CONTRACTOR:<br />

It is the intent of these specifications that all line voltage electrical power and control wiring, and power<br />

connections to equipment, be furnished and installed by the electrical contractor unless otherwise specified or<br />

shown on the mechanical drawings.<br />

The mechanical contractor shall coordinate actual job-site power requirements of mechanical equipment being<br />

furnished by him with the electrical contractor prior to installation of power wiring and electrical equipment.<br />

The electrical contractor shall provide necessary wiring to electric heat tape as required, and shall coordinate<br />

with the mechanical contractor the location and capacity of required circuits.<br />

When mechanical system components are furnished with remote mounted control panels, alarm bells,<br />

alternators, etc. the electrical contractor shall run all required line voltage (power and control) wiring as directed<br />

by the mechanical contractor. It shall be the mechanical contractor's responsibility to coordinate the work and<br />

provide the necessary wiring diagrams.<br />

When exhaust fans are provided which are not controlled by the ATC contractor, they shall be wired by the<br />

electrical contractor to local line voltage wall switches. The wall switch locations shall be coordinated with the<br />

owner's representative.<br />

STORAGE AND INSTALLATION OF MOTORS:<br />

Handle motors carefully to prevent damage, denting and scoring. Do not install damaged motors or<br />

components; replace with new.<br />

Store motors and components in a clean, dry place. Protect from weather, dirt, water, construction debris, and<br />

physical damage.<br />

Install motors where indicated on the drawings and in accordance with manufacturer's drawings and in<br />

accordance with manufacturer's published installation instructions.<br />

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SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-26


Install each direct-connected motor such that it is securely mounted in accurate alignment. The drive must be<br />

free from both angular and parallel misalignment when both motor and driven machine are operating at normal<br />

temperatures. Provide each belt-connected motor with a securely mounted adjustable base to permit installation<br />

and adjustment of belts.<br />

INSTALLATION OF ABOVE GROUND PIPING:<br />

Provide piping systems of sizes indicated on the drawings. Systems shall be installed complete.<br />

Install piping systems in conformance with ANSI B31.<br />

Install piping to allow for expansion and contraction of the piping systems.<br />

Provide offsets and swing joint connections at coils, pumps and other equipment to eliminate undue strain at the<br />

equipment connections.<br />

1. Connect flanges and tack weld piping systems in place before full circumferential welds are made.<br />

2. Springing of piping at equipment connections will not be permitted.<br />

3. The use of "cold-spring" is not permitted.<br />

Branch connections shall be made at the top or at a 45 degree angle above the centerline.<br />

Install water piping with a pitch or slope of not less than 1-inch in 40 feet.<br />

1. Provide 3/4-inch diameter plugged drain valves at each low point.<br />

High Points: At each high point of the piping system provide a 3/8-inch diameter plugged globe valve.<br />

1. Where high points are located in an inaccessible position, provide a 3/8-inch diameter bleed line from<br />

the high point of the piping system and extend to an approved location, with access. Anchor bleed<br />

piping and provide 3/8-inch diameter globe valve.<br />

Support, anchor, and guide piping systems to preserve piping flexibility and the isolation effects of sound and<br />

vibration isolation hangers.<br />

Conform to the welding and welder qualification requirements paragraph of this Section.<br />

1. Perform welding in conformance with ANSI B31.1.<br />

2. Perform welding in ambient temperatures above 0 degrees F.<br />

3. Ream and clean ends of piping.<br />

4. Support piping, align and tack weld making allowance for pipe pitch and insulation. Temporarily block<br />

piping at hangers.<br />

5. Use welding pipe clamps on piping 4-inch diameter and larger, and verify alignment before welding.<br />

All installed pipe lines shall be straight, free from dents, scars and burrs, with ends reamed smooth and shall<br />

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SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-27


emain straight against strains tending to cause distortion during system operation. The Contractor shall make<br />

proper allowance for pipe line expansion and contraction so that no unsightly distortion, noise, damage or<br />

improper operation will occur.<br />

Piping shall be run in a neat and efficient manner and shall be neatly organized. Piping shall be run parallel or at<br />

right angles to the building walls or construction. The Contractor shall study the general, electrical, and other<br />

drawings to eliminate conflict of piping with structure, sheet metal, lighting, or other services. Unless specified<br />

otherwise, no piping shall be exposed in a finished room, and all changes in direction shall be made with fittings.<br />

All piping shall be clean and free from acids and loose dirt when installed.<br />

Temporary pipe plugs of rags, wool, cottons, waste or similar materials shall not be used.<br />

All piping shall be so arranged to not interfere with removal of filters, tube bundles, or other equipment or devices<br />

and shall not block access openings, etc.<br />

Piping shall be arranged to facilitate equipment maintenance.<br />

Flanges or unions shall be provided in the piping at connections to all items of equipment.<br />

All piping shall be so installed to insure noiseless circulation.<br />

All valves and specialties shall be so placed to permit easy operation and access, and all valves shall be<br />

regulated and adjusted at the completion of the work.<br />

JOINTS AND CONNECTIONS:<br />

Mechanical Grooved Pipe Couplings:<br />

Pipe shall be prepared in accordance with the latest edition of the manufacturer's published standard,<br />

ANSI/AWWA C-606, UL, FM, NFPA, or other applicable standards.<br />

Steel pipe shall be grooved in accordance with the manufacturer's standard specification. Standard weight pipe<br />

shall be roll grooved without metal removal or square cut grooved. Light wall pipe shall be roll grooved without<br />

metal removal.<br />

Operating conditions shall not exceed temperature range of the gasket or valve lining selected and working<br />

pressures shown in the coupling manufacturer's current product specifications.<br />

Hole cut pipe shall have a machine cut hole at a predetermined position, on the centerline of the pipe, of a size<br />

to receive the housing locating collar, in accordance with the manufacturer's published instructions.<br />

Couplings, fittings, valves, and pipe shall be assembled in accordance with the manufacturer's latest published<br />

instructions.<br />

Pipe shall be checked to be certain it is sufficiently free of indentations, projections, grooves, weld seams or roll<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-28


marks on the exterior of the pipe over the gasket seating area to assure a leak tight seat for the gasket, that pipe<br />

ends are square cut and that end preparation is in accordance with manufacturer's published standards.<br />

Gasket style and elastomeric material (grade) shall be checked to be certain gasket supplied is suited to the<br />

intended service.<br />

Thoroughly lubricate the gasket exterior including the lips and/or pipe ends and housing interiors. Lubricant shall<br />

be approved by the gasket manufacturer.<br />

No pipe length shall be left unsupported between any two couplings.<br />

GROOVED PIPE SPECIALTIES INSTALLATION:<br />

All pipe specialties in a grooved pipe system shall be installed in accordance with the manufacturer's published<br />

instruction.<br />

Strainers shall be installed on the inlet side of all circulating pumps and automatic control valves and as shown<br />

on the drawings.<br />

Suction diffusers shall be installed at the inlet of all floor mounted circulating pumps.<br />

Dielectric waterways shall be installed between all dissimilar metal pipes.<br />

Before piping system has been tested and again before the piping system has been put into service, inspect<br />

screens in each strainer and suction diffuser. Clean all dirty screens.<br />

After piping system has been put into service and run for approximately 200 hours, re-inspect all screens in<br />

strainers and suction diffuser and remove start-up screen in suction diffuser.<br />

Venturis flow sensors on all sizes shall be installed with a minimum straight pipe requirement of 5 diameters<br />

upstream and 2 downstream. Orifice/indicators flow meters for sizes 2-1/2" to 4" have a minimum straight pipe<br />

requirement of 5 diameters upstream and 2 downstream. For sizes 5" and up the straight pipe requirement is 10<br />

diameters upstream and 4 downstream.<br />

VALVE INSTALLATION:<br />

After piping system has been tested and put into service, but before final testing, adjusting and balance, inspect<br />

each valve for possible leak. Open and close each valve to verify proper operation.<br />

REFRIGERATION PIPING INSTALLATION:<br />

Refrigeration tubing shall be cut (with a pipe cutter) so ends are perfectly square and will "bottom" in fittings.<br />

There must be no gaps left thru which solder can run into the line. If a hack saw must be used, it shall always be<br />

guided with a miter box to insure a square, even cut. Tubing shall be reamed to remove burrs, being careful not<br />

to expand tubing while reaming.<br />

The outside of the copper pipe and the inside of the fittings, where solder will be applied, shall be burnished.<br />

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SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-29


Fine crocus cloth or fitting brushes especially made for this type of work should be used. Surfaces shall be<br />

burnished until all dirt and oxide is removed. Cleaned surface should not be touched with hands or gloves.<br />

A light coat of brazing flux shall be applied to both pipe and fittings. Acid flux (such as muriatic or hydrochloric<br />

acid) shall not be used. The resulting corrosion would seriously affect the pipe and composition for brazing.<br />

Joint shall be heated to proper brazing temperature, being sure that it is uniformly hot so brazing material will<br />

flow to all parts of the joint. The brazing material shall be fed to the joint until a uniform line of brazing material<br />

appears around the pipe at the end of the fittings.<br />

Refrigerant piping shall be joined with "sil-fos" soldered joints. "Easy-Flow" solder may be used for<br />

connections at valves and specialties only.<br />

An oxy-acetylene torch shall be used for heating the joint for brazing. During brazing, the pipe and fittings<br />

must be kept full of an inert gas, N or CO2 to prevent formation of scale.<br />

NOTE: Should the contractor be observed by the job superintendent or any authorized inspector soldering<br />

or brazing any part of a refrigerant piping system without proper circulation of inert gas thru the lines being<br />

worked on, it shall be assumed that the entire system was fabricated in such a manner, and all of the piping<br />

installed on that system shall be condemned and promptly removed from the job site at the expense of the<br />

contractor.<br />

When solenoid stop valves are being installed, the coil shall be removed to prevent the heat of soldering<br />

from ruining the insulation. When sight glasses are being installed, the glass should be removed to prevent<br />

cracking. No heat shall be applied near the bulb of the expansion valve or any other place where an<br />

excessive temperature may cause damage.<br />

All of the foregoing piping shall be examined, and if found to leak, shall be made tight and test repeated until<br />

the system is proved tight. All tests shall be verified by the Owner's representative.<br />

After all refrigeration piping and connections are completed, make a leak test by filling the system with freon<br />

and test for leaks with an electronic leak detector. Evacuate all piping to 500 microns and hold for 24 hours<br />

prior to final charging.<br />

Charge the system with clean, dry refrigerant until a proper operating charge has been added as determined<br />

by proper operation with a clean refrigerant stream at the sight of glass.<br />

Pipe covering shall not be installed, nor the piping anchored until testing is completed and all leaks have<br />

been properly eliminated.<br />

INSTALLATION OF THERMOMETERS AND THERMOMETER WELLS:<br />

General: Install thermometers and thermometer wells at locations shown on the drawings and where<br />

specified. Install thermometers so that they can be read by a person standing on the floor and with normal<br />

illumination.<br />

______________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-30


Locations: Install thermometers and thermometer wells at the following locations, and elsewhere as<br />

indicated.<br />

1. At the inlet and the outlet of each hydronic zone.<br />

2. At the inlet and the outlet of each hydronic boiler and chiller.<br />

3. At the inlet and the outlet of each hydronic coil in air handling units, and built-up central systems.<br />

4. At the inlet and the outlet of each hydronic heat exchanger.<br />

5. At the inlet and the outlet of each hydronic heat recovery unit.<br />

6. At the inlet and the outlet of each thermal storage tank.<br />

7. Thermometer Wells: Drill and tap pipes 5-inch and larger for installation of wells. Provide tees or<br />

reinforced welding fittings on pipes smaller than 5-inch for installation of wells. Provide oversize<br />

tees or enlarge pipe smaller than 3-inch at points where wells are installed to avoid restriction of<br />

flow.<br />

INSTALLATION OF PRESSURE GAUGES:<br />

General: Install pressure gauges at locations shown on the drawing and where specified.<br />

Locations: Install pressure gauges in the following locations, and elsewhere as indicated.<br />

1. At the suction and the discharge of each pump.<br />

2. At the discharge of each pressure reducing valve.<br />

3. At the water service outlet.<br />

4. At the inlet and the outlet of water-cooled condensers and refrigerant cooled chillers.<br />

Pressure Gauge Cocks: Provide stem mounted pressure gauges with T-handle cocks and pressure<br />

snubbers.<br />

INSTALLATION OF FLOW METERS:<br />

General: Install flow meters at locations shown on the drawings and where specified. Install in accordance<br />

with ASME recommendations for flow meters.<br />

Locations: Install flow meters in the following locations, and elsewhere as indicated.<br />

1. At the discharge of each pump.<br />

2. At the inlet of each hydronic coil in built-up central systems.<br />

Piping: Install piping in the exact locations and arrangement, both upstream and downstream of primary<br />

elements, as required by the manufacturer's published literature. Provide any necessary piping changes<br />

required for certification without additional cost.<br />

Horizontal Pipe: Provide the connection nipples at, or slightly above, the horizontal centerline of the pipe to<br />

minimize the entrance of gases and impurities when flow is measured in horizontal pipe.<br />

Taps: Provide taps with shut-off valves and quick connecting hose fittings for portable meters or<br />

double-ferrule compression fittings for connection to tubing for permanently located meters or recorders.<br />

_____________________________________________________________________________________<br />

_<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-31


Portable Flow Meter Connections: Install connections for attachment to portable flow meter hoses that are<br />

readily accessible.<br />

_____________________________________________________________________________________<br />

_<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDTION March 2, 2009<br />

BASIC MATERIALS & METHODS 15050-32


SECTION 15180 - INSULATION<br />

PART 1.00 - GENERAL<br />

WORK INCLUDED:<br />

It is the intent of this section of the specifications that all hot (above 105N F.) and cold (below 55N F) surfaces of<br />

all piping and mechanical system components be insulated, unless specifically excluded herein.<br />

Systems to be insulated:<br />

l. Supply air ductwork<br />

2. Heating hot water and chilled water piping systems<br />

3. Hot and cold domestic water piping systems<br />

4. Refrigerant suction piping systems<br />

5. Water and waste piping below handicapped sinks and lavatories<br />

6. Roof drain piping<br />

The providing of all materials, supplies, equipment, tools, transportation, and facilities and performing all labor<br />

and service necessary to provide the work outlined above and as shown on the working drawings.<br />

PART 2.00 - PRODUCTS<br />

COMPLIANCE:<br />

All insulation shall (as a minimum) conform to the requirements of the building code an have a flame spread<br />

rating of less than 25 and smoke developed less than 50.<br />

Insulation shall be as manufactured by Schuller, Owens-Corning, Knauf, Armstrong, or Certainteed.<br />

HEATING HOT AND CHILLED WATER PIPING, DOMESTIC HOT, COLD, AND HOT WATER<br />

RECIRCULATING PIPING:<br />

All piping shall be insulated with 2-piece heavy density pipe insulation having an average thermal resistivity in<br />

the range of 4.0 to 4.6 Hr Deg. F. Ft2/BTU per inch of thickness on a flat surface at a mean temperature of 75<br />

deg. F. Thickness of insulation shall be as follows:<br />

__________________________________________________________________________________________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

INSULATION 15180-1


MINIMUM PIPE INSULATION<br />

INSULATION THICKNESS IN INCHES FOR PIPE SIZES**<br />

PIPING SYSTEM<br />

TYPES<br />

FLUID<br />

TEMP.<br />

RANGE, F<br />

RUN-<br />

OUTS<br />

2"*<br />

1" &<br />

LESS<br />

1-1/4"<br />

TO 2"<br />

2-1/2"<br />

TO 4"<br />

5" TO 6" 8" +<br />

HOT SURFACE SYSTEMS<br />

Low Press/Temp. 201-250 1 1-1/2 1-1/2 2 2 2<br />

Low Temp. 120-200 1/2 1 1 1-1/2 1-1/2 1-1/2<br />

COOLING SYSTEMS<br />

Chilled Water 40-45 1 1 1-1/2 1-1/2 1-1/2 1-1/2<br />

Domestic Cold Water 40-55 1 1 1 1 1 1<br />

Refrig. or brine Below 40 1 1 1-1/2 1-1/2 1-1/2 1-1/2<br />

* Runouts not exceeding 12 feet in length to individual terminal units.<br />

** For piping exposed to outdoor air, increase thickness by 1/2".<br />

Pipe insulation shall be covered with an all-service jacket.<br />

WATER & WASTE PIPING EXPOSED BELOW ALL LAVATORIES AND SINKS:<br />

Insulate all exposed surfaces with an approved ADA insulation kit as required by sink manufacturer.<br />

ROOF DRAIN PIPING:<br />

Roof drain receivers and roof drain piping (both primary and secondary) except in masonry wall and<br />

where buried in the ground, shall be insulated as specified for domestic cold water. Insulation thickness<br />

shall be 1". Provide white PVC insulation cover for all roof drain piping that runs exposed in occupied<br />

areas.<br />

REFRIGERANT SUCTION PIPING:<br />

Refrigerant suction piping shall be insulated with 1/2" thick closed cell flexible foam. Finish exterior<br />

insulation with two heavy coats of UV resistant gray sealer.<br />

CHILLED WATER PUMPS:<br />

Insulate with removable and replaceable covers consisting of No. 20 gauge galvanized sheet metal jacket lined<br />

with 2" thick high density polystyrene insulation. The insulation shall have an average "K" factor or .22. All voids<br />

between insulation and pump housing shall be filled insulation. Closure joints of metal casing shall be<br />

vapor-sealed after the covers are in place.<br />

__________________________________________________________________________________________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

INSULATION 15180-2


CHILLED WATER STORAGE TANKS:<br />

All cold surfaces shall be insulated with 2" thick high density polystyrene insulation with coated joints and an all<br />

service jacket. Insulation shall have an average "K" factor of .22. All voids between tank and jacket shall be<br />

filled with insulation.<br />

HEATING HOT AND CHILLED WATER AIR ELIMINATION TANKS:<br />

Insulate with removable and replaceable covers consisting of No. 20 gauge galvanized sheet metal<br />

jacket lined with 2" thick high density fiberglass insulation. The insulation shall have an average "K"<br />

factor or .22. All voids between insulation and pump housing shall be filled insulation. Closure joints of<br />

metal casing shall be vapor-sealed after the covers are in place.<br />

MEDIUM PRESSURE DUCTS:<br />

Medium pressure ducts shall be externally insulated with 1 1/2" thick 1.0 lb. density mineral fiberglass<br />

insulation. Insulation shall be furnished with an integral FSK vapor barrier jacket. Insulation shall be<br />

applied with edges tightly butted and secured by impaling on pins welded to the duct or on metal clips,<br />

previously adhered to the ducts with manufacturer's adhesive. Pins or clips shall be spaced to hold<br />

insulated firmly against the duct surface. Where required, insulation on the underside of all horizontal<br />

ducts and sloping ducts shall be additionally secured by applying an adhesive. All penetrations shall be<br />

sealed with vapor barrier adhesive. All seams shall be covered with 2" wide strips of same insulation<br />

facing material adhered with adhesive.<br />

MEDIUM PRESSURE FLEXIBLE DUCT:<br />

Flexible supply air ducts shall be insulated with 1" thick 1.5# density duct wrap with vapor barrier.<br />

Insulation shall comply with UMC Standard 10-1.<br />

LOW PRESSURE ROUND DUCTS:<br />

All round metal ducts shall be wrapped with 1" thick fiberglass duct wrap with factory-applied vapor<br />

barrier. All joints shall be sealed with mastic and taped to form a neat and complete insulation system.<br />

PART 3.00 - EXECUTION<br />

GENERAL:<br />

The contractor shall provide a complete installation which is neat in appearance and functional.<br />

Remove all excess materials and packaging from job site.<br />

All insulation shall be continuous thru wall and ceiling openings and thru sleeves.<br />

Terminations of insulation on piping shall be tapered and coated with finish cement.<br />

__________________________________________________________________________________________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

INSULATION 15180-3


Insulation on all cold surfaces where vapor barrier jackets are used will be applied with a continuous, unbroken<br />

vapor seal. Hangers, supports, anchors, etc., that are secured directly to cold surfaces must be adequately<br />

insulated and vapor-sealed to prevent condensation.<br />

Valves and fittings inside the building shall be insulated as specified for the piping systems and covered with<br />

high temperature P.V.C. insulation fitting covers.<br />

Fittings and valves for pipe size smaller than 4" shall be insulated and finished with Insulating and Finishing<br />

Cement to a thickness equal to the adjoining pipe insulation. Fittings and valves for pipe sizes 4" and larger shall<br />

be insulated with segments of the molded insulation secured with No. 20 gage galvanized annealed steel wire<br />

finished with a smoothing coat of finishing cement. Vapor seal with a layer of glass fabric embedded between<br />

two 1/16" coats of vapor seal adhesive. Lap seal outer jacket at least 1" on itself adjoining insulation.<br />

In exposed areas, all fittings shall be additionally finished with FSK wrap smoothly adhered. Overlap the FSK<br />

wrap on itself and adjoining pipe insulation. Overlap to be at least 1" on pipe insulation below 4" and 2" on sizes<br />

4" and above. Piping exposed in occupied areas shall have a white PVC cover installed.<br />

Insulation inserts and shields for cold surface piping such as roof drain lines and domestic cold water piping shall<br />

be installed at all pipe hangers. Inserts between the pipe and pipe hangers shall consist of calcium silicate block<br />

insulation of equal thickness to the adjoining insulation and shall be provided with vapor barrier where required.<br />

Insulation inserts shall not be less than the following lengths, unless otherwise approved on submittals:<br />

1/2" to 2-1/2" pipe size 6" long<br />

3" to 6" pipe size 9" long<br />

8" to 10" pipe size 12" long<br />

Rigid metal shields shall be applied between hangers or supports and the pipe insulation. Shields shall be<br />

formed to fit the insulation and shall extend up to the centerline of the pipe and length specified for the insulation<br />

hanger inserts.<br />

Vapor barrier wrap shall be sealed tight and not penetrated by the hanger or shield.<br />

Block insulation shall be applied with edges tightly butted, joints broken, and secured with No. 16 gauge<br />

galvanized annealed steel wire or 1/2" x .015" galvanized steel bands on 12" maximum centers for large areas.<br />

Where required, welded studs, clips, or angles shall be provided as anchored for fire and bands. Finish shall be<br />

Insulating and Finishing Cement applied 1/4" thick in one coat, trowelled to a smooth finish. Over the Insulating<br />

and Finishing Cement an FSK outer jacket cloth shall be smoothly adhered with vapor barrier adhesive.<br />

Insulation blocks shall be applied with edges tightly butted, joints broken, and secured with No. 14 gauge<br />

galvanized annealed steel wire, or 1/2" X 0.15" galvanized steel bands on 12" maximum centers for large areas.<br />

Where required, welded studs, clips, or angles shall be provided as anchored for wires and bands.<br />

Over the insulation, 1" hexagonal mesh wire shall be tightly stretched in place and secured by wiring to anchors,<br />

with edges tied together. Finish shall be Johns-Manville No. 3011 Insulating and Finishing Cement or approved<br />

equal applied 1/4" thick in one coat, trowelled to a smooth finish.<br />

Over the Insulating and Finishing Cement, pre-sized glass cloth shall be smoothly adhered with Adhesive.<br />

__________________________________________________________________________________________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

INSULATION 15180-4


Adhesives, mastics, and coatings shall be applied at the manufacturer's recommended minimum coverage per<br />

gallon.<br />

Where insulation pipes pass thru sound or fire-rated walls, floors, or ceilings, the insulation sleeves shall be<br />

sound or fire-rated to match rating of surface penetrated.<br />

All insulation which runs outside of the building, or inside of the building in areas where the insulation will be<br />

exposed to physical abuse, shall be jacketed with a minimum thickness of .016 inch aluminum. The insulation<br />

and aluminum shall be secured in place by a continuous friction type joint to provide a positive weatherproof seal<br />

along the entire length of the aluminum jacket. Then, an aluminum preformed strap containing a permanently<br />

plastic weatherproof sealant shall be centered over each circumferential joint, and secured by tightening on a<br />

clip, or by use of separate 1/2 inch wide stainless steel banding. All elbows, tube, turns, sweeps, and bends shall<br />

be insulated with mitered sections of aluminum-jacketed insulation. Joints shall be sealed with a sealing<br />

compound and preformed aluminum bands. Valves shall be covered by prefabricated sections of<br />

aluminum-jacketed insulation according to manufacturer's recommendation.<br />

Insulation of storage tanks, manholes, hand holes, and at flanged ends of heat exchangers shall be applied so<br />

that these items can be removed without damaging the insulation.<br />

INSULATION WORKMANSHIP:<br />

All insulation shall be applied by specialists experienced in the field, and shall be neat in appearance. Neatness<br />

in appearance shall be equated to proper insulation application procedures, and sloppy workmanship will not be<br />

tolerated. Work which is deemed unacceptable shall be condemned, removed, and replaced at the contractor's<br />

expense.<br />

Protect floors, valve handle, accessories, etc., to keep paste off areas not being insulated.<br />

Splitting of longitudinal sections on flexible foam pipe insulation will not be permitted.<br />

Do not install insulation on pipes which require heat taping without coordinating with mechanical contractor.<br />

CLEAN-UP:<br />

The piping shall be cleaned and tested prior to installation of insulation.<br />

Fittings shall be cleaned after insulation is installed.<br />

__________________________________________________________________________________________________________________________________________________________________________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

INSULATION 15180-5


SECTION 15400 - PLUMBING<br />

PART 1.00 - GENERAL<br />

SCOPE OF WORK:<br />

Piping diagrams are schematic and indicate preferred pipe routing. It is the intent that the installation be<br />

complete. Where fixtures are not shown connected to any required services, they shall be connected properly<br />

and completely. Connect all fixtures to various services, i.e., hot water, cold water, waste, and vent, etc., as<br />

required.<br />

The work shall include furnishing of all materials and labor required for the job as described, together with all<br />

accessories and trim implied or required to finish the work, and generally as follows:<br />

1. <strong>Complete</strong> rain removal system, including piping and roof drains.<br />

2. Plumbing fixtures and water supply piping.<br />

3. Sanitary sewer systems.<br />

4. Condensate drain systems.<br />

STANDARDS:<br />

Plumbing installation shall be made in accordance with the International Plumbing Code, City Code, and all other<br />

governing codes.<br />

In the event drawings violate the codes as being locally enforced, the contractor shall base his estimate on the<br />

enforced code requirements.<br />

DISINFECTING:<br />

After flushing the mains, introduce a water and chlorine solution concentrated to 300 PPM to disinfect the system<br />

and oxidize piping contaminates. Retain treated water and chlorine for a period of not less than three hours or<br />

more than six hours before final flushing out of system.<br />

All valves should be opened periodically during the process and the residual chlorine checked to ensure that at<br />

least 50 percent of the initial concentration is present to complete the disinfection. If there is less than 50<br />

percent, the valves should be allowed to drain water until the 50 percent or greater level is obtained. A make-up<br />

chlorine solution of a concentration equal to the initial concentration must be added as needed during the<br />

withdrawal of the spent solution.<br />

A warning sign shall be conspicuously posted at each water outlet and faucet during the disinfecting process to<br />

prevent occupants from drinking the water.<br />

Flushing: Following disinfection, all treated water shall be flushed from the system through its extremities.<br />

Flushing shall continue until samples show that the quality of the water delivered is comparable with the quality<br />

of the public water supply and satisfactory to the public health authority having jurisdiction. Flushing shall be<br />

_______________________________________________________________________________________<br />

________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-1


epeated if samples taken daily over a period of three days show the water quality is not being maintained.<br />

Samples shall be taken only from taps located and installed in such a manner that they will not contribute any<br />

contamination. Samples shall not be drawn from hydrants or through unsterilized hose. Test samples shall be<br />

certified by a recognized and approved testing laboratory, and a certificate of acceptability shall be submitted.<br />

Written certification of the disinfecting process and purity of water samples shall be forwarded to the Owner's<br />

representative.<br />

VERIFICATION OF GRADE:<br />

The contractor shall verify with the site utilities contractor the connection of water, and waste piping<br />

systems to the mains, and shall verify the actual job site elevation and location prior to the installation of<br />

the building footings.<br />

PART 2.00 - PRODUCTS:<br />

CLEANOUTS:<br />

Approved cleanouts shall be installed in the base of each vertical drainage line, and in the horizontal line at each<br />

change in direction. In addition, there shall be cleanouts spaced at a maximum of 50' in all horizontal lines. All<br />

cleanouts shall be extended to accessible surfaces. All cleanouts to grade shall be capable of cleaning in both<br />

directions.<br />

WATER HAMMER:<br />

Provide and install stainless steel bellows type shock absorbers in the ends of all multiple fixture water lines and<br />

in piping ahead of snap-acting automatic valves.<br />

Absorbers shall be sized and located in compliance with manufacturer's recommendations for the specific<br />

application. Absorbers shall be Zurn, Wade, or Smith.<br />

Absorbers shall not be installed in inaccessible areas. Extend piping to accessible locations.<br />

FLASHINGS:<br />

All pipes passing thru the roof shall be neatly flashed.<br />

FIXTURE STOPS:<br />

All stops for plumbing fixtures shall be chrome plated McDonald or Brass Craft 1/4 turn ball valves.<br />

PLUMBING FIXTURES:<br />

This contractor shall furnish and install all fixtures shown on the architectural or mechanical drawings or<br />

specified hereinafter, clean and adjust all fixtures and replace any damaged fixtures at the contractor's<br />

_______________________________________________________________________________________<br />

________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-2


expense.<br />

The fixtures shall be all new and complete as shown and described in manufacturer's catalog, and as<br />

required for the work, including accessible loose key 1/4 turn ball valve stops above the floor in supplies to<br />

all fixtures, and cast brass P-traps, unless otherwise shown. Trim for all fixtures shall be chrome-plated, and<br />

all trim shall match in design. Supply faucets shall have renewable seats and barrels. Fixtures shall be<br />

Kohler, American Standard, Crane, or approved equal.<br />

PLUMBING FIXTURES<br />

WC-1 Water Closet: Kohler K-4330 'Kingston' siphon jet, wall hung, elongated bowl, 1-1/2" top<br />

spud; Sloan Royal III 1.5 gpf chrome plated flush valve; Bemis 1955C extra<br />

heavy solid plastic white open front seat with stainless steel check hinge;<br />

Wade W-311 (horizontal) or W-331 (vertical) series carrier, single or double<br />

right or left as required, with foot support.<br />

WC-2 Water Closet: Same as "WC-1" - Set at handicapped height.<br />

(ADA)<br />

WC-3 Water Closet: Kohler K-4368 “Highcliff” siphon jet, floor-mounted, extended lip bowl,<br />

1-1-2” top spud, vitreous china, Sloan Royal 1.5 gpf flush valve; K-4666-C<br />

“Lustra” extra heavy solid plastic white open front seat with stainless steel<br />

check hinge; 431310-100 bolt caps.<br />

U-1 Urinal: Kohler #K-4989-T "Freshman" vitreous china, wall hung, siphon jet with<br />

flushing rim, 2" outlet connection, 3/4" top spud with Zurn<br />

ZR60003AV-0B-WS1 battery powered sensor operated chrome plated flush<br />

valve with vacuum breaker and battery, plate type carrier and bearing plate.<br />

Wade W-452, Zurn 1222, Smith 633. Provide battery for each urinal.<br />

U-2 Urinal: Same as “U-1” set at handicapped height.<br />

(ADA)<br />

L-1 Lavatory: Kohler K-2032 "Greenwich" 20" x 18" - 4" center set vitreous china, front<br />

(ADA) overflow, anti-splash rim, center basin, wall hanger, punched for concealed<br />

arm carrier, Moen 8460 single lever faucet, grid strainer, tailpiece and flexible<br />

supplies w/stops and brass P-trap. Support lavatory with Zurn ZN1231<br />

concealed arm carrier with foot support.<br />

S-1 Sink: Just CRB-2022-A-GR 20" x 22" x 7-1/2" D, 18 ga., 304 stainless steel,<br />

(Classroom) drilled for 3-hole rear ledge centerset faucet and right ledge bubbler, self- rimming,<br />

sound dampening, cup strainer, Chicago 786-E3 gooseneck faucet with 4” wrist<br />

blade handles, aerator, flexible supplies, brass P-trap, and Just JSB-10-FLX-VR<br />

bubbler with flexible mouth guard.<br />

S-2 Sink: Just DL-1933-A-GR 19" x 33" x 7-1/2" D, 18 ga., 2 compartment stainless steel,<br />

drilled for 3-hole centerset faucet, self- rimming, sound dampening, cup strainer,<br />

Chicago #50TCP faucet with swing spout, 4” wrist blade handles, aerator, flexible<br />

supplies, and brass P-trap.<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-3


SS-1 Service Sink: Kohler K-6710 "Whitby" 28" x 28" service sink, floor mounted, drain channels<br />

(Floor type) Moen Faucet No. 8124 polished chrome faucet with vacuum breaker, hose<br />

end with hose, bucket hook, wall brace integral stops and rough chrome<br />

finish. Faucet to be mounted 30" above finish floor; K-8940 rim guard;<br />

K-9146 drain with strainer for 3" connection.<br />

DF-1 Drinking Elkay EZSTL8C, bi-level wheelchair access, wall mounted, air cooled,<br />

Fountain: refrigerated type, to cool 8.0 gal/hr. from 80 deg. F. to 50 deg. F. with 90<br />

(ADA) deg. F. EAT. 1/5 HP hermetic compressor, 120/1/60. 304 stainless steel<br />

top and cabinet w/chrome plated bubbler and semi-circular wrap around<br />

self-closing push bar operable from front and side of fountain.<br />

HB-1 Hose Bibb: Zurn Z-1310 3/4" "Ecolotrol" non-freeze anti-syphon wall hydrant with bronze<br />

casing and plain bronze face, provide with loose key and set screw for each<br />

hydrant.<br />

HB-2 Hose Bibb: Chicago Faucet No. 952 (No. 998 where connected to exposed piping) 3/4"<br />

chrome plated hose bibb with No. 293-6 handle and 3/4" threaded outlet with<br />

integral vacuum breaker.<br />

TP-1 Trap Primer: PPP Inc. Model MPB-500 electronic trapprimer, 1/2” inlet and outlet, 1” air<br />

gap fitting, solenoid valve and timer with override button, 12/1/60. Unit<br />

assembly shall be complete in NEMA #1 metal box with access door and DU<br />

distribution unit for 9 drains.<br />

IMB-1 Ice Maker Box: Guy Gray BIM-875 for in-the-wall installation with concealed piping, 1/2” ball<br />

valve. 18 gauge dipped galv. steel finish. Face plate with 20 gauge box.<br />

(Verify mounting height with conditions).<br />

FD-1 Floor Drain: Zurn #Z-415-4 2" cast iron drain with nickel bronze top. Drain to have deep<br />

seal P-trap.<br />

FD-2 Floor Drain: Zurn Z-521 3" heavy duty drain with sediment bucket, loose grate,<br />

dura-coated cast iron body, "Duresist" grate and deep seal trap with trap<br />

primer connection on trap.<br />

TD-1 Trench Drain: ABT polydrain 8” wide precast polymer concrete pre-sloped drain system<br />

with #854 ductile iron grating and 851C grating hold-down devices. Drain<br />

shall be drilled for 3” outlet and have deep seal trap.<br />

RD-1 Roof Drain: Roof drains shall be cast iron type with flashing collar, C.I. dome, gravel<br />

guard, adjustable extension, sump receiver, and underdeck clamp. See plans<br />

for sizes. J. R. Smith #1010-ARC.<br />

RD-2 Roof Drain: J. R. Smith #1080-ARC w/2" water dam, duco cast iron body with combined<br />

(Secondary) flashing clamp and gravel stop with underdeck clamp, adjustable extension,<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-4


sump receiver, and cast iron dome. See plans for sizes.<br />

DN-1 Downspout Smith #1770 brass downspout nozzle. Provide 1/4" mesh aluminized, slipfit Nozzle:<br />

birdscreen. See plans for sizes.<br />

WATER HEATER: (WH-1)<br />

Water heater shall be natural gas fired, 94% thermal efficiency w/ AGA approved gas train and power<br />

burner. 150,000 BTUH input with 214 GPH recovery thru 80E F. temp. 3” PVC vent and air intake with<br />

termination kit. 100 gallon glass lined ASME vertical storage tank with pressure and temperature relief<br />

valve, insulated jacket with baked enamel finish, complete with all controls for automatic operation. Heater<br />

shall be designed for 120E F. operation.<br />

Make & Model: A. O. Smith BTH-150<br />

Nominal Size: 27 3/4" Dia. x 74 1/2" H.<br />

Shipping Weight: 600 lbs.<br />

Water heaters and storage tanks shall be A. O. Smith, PVI, State, Bradford White or approved equal.<br />

LEAD PANS AND WATERPROOF MEMBRANES:<br />

All floor drains shall be fitted with clamping collar and waterproof membrane.<br />

Membrane and lead waterproofing pans for shower stalls and built-up type custodial floor sinks shall be<br />

furnished and installed by plumbers so they are 100% watertight. Drains shall have clamping device which<br />

clamps drain to pans. There shall be a mastic seal between floor drain bottom and lead or membrane so<br />

when clamping device is tightened, there is a complete watertight seal.<br />

Care should be taken not to clog weep holes. All pans will be tested by placing test plug in drain and filling<br />

with water overnight.<br />

CONDENSATE DRAIN:<br />

All refrigerated air conditioning which has cooling coil condensate drip pans with pipe connections shall be<br />

piped to the nearest drain by this contractor.<br />

Pipe location and routing shall be approved by the owner's representative.<br />

Piping shall be the same size as the drain pan connection, and shall be trapped to prevent forced air flow<br />

thru the pipe.<br />

VACUUM BREAKERS, DOUBLE CHECK VALVE ASSEMBLIES, &<br />

BACKFLOW PREVENTERS:<br />

Vacuum breakers and backflow preventers shall comply with requirements of the International Plumbing<br />

Code for the actual installed duty.<br />

Vacuum breakers and backflow preventers shall be of the type, style, and arrangement approved by the<br />

Code.<br />

All vacuum breakers and backflow preventers shall be installed with the necessary isolation valves and test<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-5


cocks.<br />

Backflow preventers shall be located at a maximum of 4' - 0" A.F.F. and shall be accessible for service.<br />

Backflow preventers shall have a water filter with a replaceable cartridge.<br />

GAS PRESSURE REGULATORS:<br />

Furnish and install, as required, approved type gas pressure regulators in gas piping ahead of appliance and<br />

equipment. Regulators located outside of building shall have weatherproof vent with bugproof screen.<br />

Regulators located inside of building shall be vented to the outside with approved cap screen. Approved<br />

manufacturers of gas regulators are Fisher and Reliance.<br />

PART 3.00 - EXECUTION<br />

PRODUCT HANDLING:<br />

Protection:<br />

Use all means necessary to protect plumbing materials before, during, and after installation and to protect<br />

the installed work and materials of all other trades.<br />

Replacements:<br />

In the event of damage, immediately make all repairs and replacements necessary to the approval of the<br />

Owner and at no additional cost to the Owner.<br />

TESTING:<br />

Furnish all required personnel and equipment and make all tests required to receive the approval of the<br />

Owner and all agencies having jurisdiction.<br />

CLEANING UP:<br />

Prior to acceptance of the building, thoroughly clean all exposed portions of the plumbing installation,<br />

removing all labels and all traces of foreign substance, using only a cleaning solution approved by the<br />

manufacturer of the plumbing item and being careful to avoid all damage to finished surfaces.<br />

ROOF DRAIN LOCATIONS:<br />

This contractor shall review the architectural and structural drawings and shall field verify from actual job site<br />

conditions that the roof drains are located at the low points of the roof systems. Locations shown on the<br />

plumbing drawings are approximate. All low points on the roof shall have primary and secondary roof drains<br />

installed in them unless otherwise noted.<br />

WATER CLOSET INSTALLATION:<br />

General: Install water closets as shown on the drawing and as follows:<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-6


1. Supply pipe extending from wall shall be covered by chrome plated sleeve and wall flange.<br />

2. Additional wall plates shall be provided where each pipe extends through finished wall.<br />

3. Two rubber or plastic seat bumpers with metal holders shall be provided and secured to the<br />

wainscot behind the fixture.<br />

4. The centerline of the flush valve shall be on the centerline of the fixture, 39 inches above the<br />

finished floor and a minimum of 2-1/4 inches from the wall.<br />

5. Chrome plated pipe support shall be provided on the long flush pipe outlet and shall be secured<br />

rigidly to the wall with suitable anchors.<br />

6. The backflow preventer for the flush valve shall be installed at the discharge of the valves.<br />

7. The flush valve water piping concealed in the partition shall be rigidly supported; piping between<br />

flush valve and wall shall be provided with a factory fabricated chromium plated spacer sleeve and<br />

wall flange.<br />

LAVATORY INSTALLATION:<br />

General: Install lavatories as shown on the drawings and as follows:<br />

1. Lavatories for use by wheelchair handicapped shall be installed with a minimum rim height of 34", a<br />

minimum vertical clearance of 29" from floor, and a minimum clear knee recess of 30" in width and<br />

20" in depth.<br />

2. Trap on lavatory for use by wheelchair handicapped shall be installed so as to provide maximum<br />

clearance under bowl. Exposed waste, trap and hot water supply under lavatory shall be insulated<br />

in accordance with the requirements for domestic hot water piping.<br />

3. All lavatories shall be installed with a rim height of 34".<br />

URINAL INSTALLATION:<br />

General: Install urinals as shown on the drawing and as follows:<br />

1. Supply pipe extending from wall shall be covered by chrome plated sleeve and wall flange.<br />

2. Additional wall plates shall be provided where each pipe extends through finished wall.<br />

3. The centerline of the flush valve for wall hung urinals shall be on the centerline of the fixture, 45<br />

inches above the finished floor and a minimum of 2-1/4 inches from the wall.<br />

4. The centerline of the flush valve for handicap urinals shall be 40 inches or less above the finished<br />

floor.<br />

5. The backflow preventer for flush valve shall be installed at the discharge of the valve.<br />

6. The flush valve and the water piping concealed in the partition shall be rigidly supported; piping<br />

between flush valve and wall shall be provided with a factory fabricated chromium-plated spacer<br />

sleeve and wall flange.<br />

FIXTURE CONNECTIONS:<br />

Floor Mounted Water Closets and Service Sinks: Provide connections between soil pipes and floor<br />

connected water closets and service sinks made with cast-iron floor flanges.<br />

Connection sizes shall be 4-inch for water closets and 3-inch for service sinks.<br />

Floor flanges shall be slipped over the ends of the pipes and caulked in position.<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-7


Special short radius fittings shall be used where space does not permit the use of standard fittings below the<br />

flanges.<br />

Setting Compounds and Gaskets: Provide watertight and gas tight seals between flanges and fixtures with<br />

plumbing-fixture-setting compound or manufacturer's standard non-asbestos gaskets.<br />

Neither rubber gaskets nor putty shall be used in sealing connections.<br />

FIXTURE SUPPORTS:<br />

Urinal Support: Provide urinal chair carriers consisting of a pair of cast-iron feet bolted to or imbedded into<br />

the floor together with 1.66-inch outside diameter (minimum), steel tubular upright members, steel hanger<br />

support plate, and steel bearing plate connected to cast iron or steel adjustment sleeves and furnished with<br />

necessary bolts, nuts, washers, and chrome plated trim. Provide chair carrier that is fully concealed in the<br />

building construction and that supports the fixture in such a manner that no part of the fixture will be<br />

supported by the wall or the partition.<br />

Lavatory Support: Provide lavatory chair carriers consisting of a pair of cast-iron feet bolted to or imbedded<br />

into the floor together with 1.66- inch (minimum) steel tubular upright members, a horizontally adjustable<br />

alignment truss or tie rod at bottom and another at the top connected to cast-iron or steel adjustment sleeves<br />

and painted cast-iron or steel adjustment sleeves, and painted cast-iron concealed arms.<br />

INSTALLATION OF PRESSURE REDUCING VALVES:<br />

General: Install one or more pressure reducing valves on the main water line supplying plumbing fixtures.<br />

1. Provide each pressure reducing valve with a gate valve and union on both the inlet and outlet<br />

connections.<br />

2. A bypass one pipe size smaller than the main water line provided with a globe valve and union, shall<br />

be installed between the inlet and outlet sides of the pressure reducing valve assembly.<br />

3. Pressure gauges shall be installed at the inlet and outlet connections to the pressure reducing valve<br />

assembly. Gauges shall have T-handle stops in their connections.<br />

STRAINER INSTALLATION:<br />

General: Place strainers ahead of pressure reducing valves, automatic control valves, pumps, and<br />

elsewhere as indicated on the drawings or specified.<br />

BACKFLOW PROTECTION VALVE INSTALLATION:<br />

General: The entire water distribution system shall be protected against contamination due to backflow from<br />

non-potable sources. Each connection to a fixture or an item of equipment shall be protected in accordance<br />

with the requirements of the International Plumbing Code.<br />

Reduced Pressure Zone Backflow Preventer: Install a reduced pressure zone backflow preventer in the<br />

building water supply main to expansion tanks, condenser water systems, and boilers as shown on the<br />

drawings and/or as required by the local codes.<br />

INSTALLATION OF PIPE SLEEVES:<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-8


Basic Requirements: Install pipe sleeves as follows:<br />

1. Pipe sleeves shall be provided for all pipes passing through walls, slabs on grade and floors.<br />

Sleeves may be omitted where pipes pass through exterior walls above ground to lawn faucets, wall<br />

hydrants and downspout nozzles.<br />

2. Sleeves for pipes passing through exterior walls and slabs on grade which do not have membrane<br />

waterproofing shall be of cast-iron or galvanized steel pipe or black steel pipe, Schedule 40.<br />

3. Sleeves for pipes passing through exterior walls, slabs on grade and floors which are provided with<br />

membrane waterproofing shall be of threaded galvanized steel pipe fitted with companion flanges<br />

and arranged to secure membrane. Companion flanges shall be drilled and tapped in such a<br />

manner that bolting is effected from the outer (or upper) face only.<br />

4. Sleeves for pipes passing through potentially wet floors that do not have membrane waterproofing<br />

such as in toilet rooms, cafeteria kitchens, serving areas, dishwashing rooms, utility cores,<br />

mechanical equipment rooms, and areas that are provided with fire protection sprinkler systems,<br />

shall be galvanized steel pipe, shall project 2 inches above the finished floors, and shall be caulked<br />

watertight.<br />

5. Sleeves for pipes passing through all other floors and walls shall be constructed of galvanized or<br />

black steel pipe, standard weight.<br />

Sleeves On New Work: On new work, sleeves shall be built into the walls and floors as the work<br />

progresses.<br />

INSTALLATION OF CLEANOUTS AND FERRULES:<br />

Riser Connection to Sewer or Drain: Where soil, waste, or roof drainage risers connect to a sewer or drain<br />

extending from the building above the lowest floor, the fitting at the base of each stack or downspout shall be<br />

a sanitary tee or a combination Y and 1/8 bend with cleanout plug in the end of the run of the main.<br />

Test Tees: Each vertical soil, waste, and vent pipe and each downspout and roof drainage pipe which<br />

connects to horizontal drain piping below ground shall be fitted with a test tee above the lowest floor or<br />

ground. Where accessible, test tee may be installed in the horizontal pipe at the base of the riser.<br />

Cover Plates: Where cleanouts or test tees occur on concealed pipes in finished rooms, they shall be<br />

provided with a 1/8-inch thick, machine finished, brass cover plate of sufficient diameter to cover the opening<br />

in the finished wall or partition. The cleanout plug shall have a solid head, tapped for a 1/4-inch brass screw<br />

to secure the cover plate. Where cleanout plugs extend beyond the wall finish, the cover plates shall be of<br />

machine finished brass and shall be only of sufficient depth to fit against the wall to cover plug. Cleanout<br />

cover plates shall be painted to match adjacent wall finish.<br />

Cleanouts Plugs For Threaded Fittings: Cleanout plugs for threaded fittings shall be in accordance with<br />

ANSI B16.12. Except for test openings, where size must be sufficient to admit test plug, bushings will be<br />

permitted on pipes 5-inches and larger to reduce plug size to 4 inches; cleanout plugs for piping 4 inches<br />

and smaller shall be the same size as the pipe.<br />

Cleanout Plugs For Hub-and-Spigot Fittings: Cleanout plugs for hub-and-spigot fittings shall be screwed<br />

into ferrules caulked into the fitting. Ferrules and plugs shall be in accordance with ANSI B16.12, except<br />

that plugs required to be flush with the floor shall have square countersunk heads in lieu of raised heads.<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-9


Cleanout Plugs For Copper Drainage Lines: Cleanout plugs on copper drainage lines shall be installed in<br />

solder-joint fittings having threaded openings provided for the cleanout, or in solder-joint fittings with<br />

threaded adapters.<br />

WATER PIPING INSTALLATION:<br />

General: Water piping shall be complete from service connection to all fixtures and equipment outlets.<br />

Sizes of pipes shall be as shown or specified.<br />

Reaming: Ends of pipes and tubes shall be reamed before being made up.<br />

Threaded Joints: Threaded joints shall be made up metal-to-metal, with a noncorrosive lubricant applied to<br />

the male thread only. Lampwick or other packing material shall not be used in making up threaded joints.<br />

Chromium Plated Piping: Chromium plated piping shall be threaded and made up carefully, and not more<br />

than one full turn of thread shall be exposed beyond any fittings.<br />

Long Screws and Bushings: Long screws and bushings (other than bushings cast in the sand) shall not be<br />

used on water piping.<br />

Soldering: Ends of tubing and recesses of fittings to be soldered shall be thoroughly cleaned. Joints shall<br />

be assembled without binding. Solder shall penetrate fully and shall fill the joint completely. Joints shall be<br />

made using lead-free solder, as specified.<br />

Joint Materials: All joint materials shall be free from oil, tar, and greasy substances, and shall be dry when<br />

placed in the joint. The material shall be handled with care to prevent contamination.<br />

Copper Tubing: All copper tubing shall be free from cuts, dents or other surface damage at the time of final<br />

inspection. Damaged tubing shall be removed and replaced with new.<br />

Copper Tube Anchoring: Horizontal runs of copper tubing over 50 feet in length shall be anchored to wall or<br />

floor construction. Anchors shall be located near the midpoints of the runs so as to force the expansion<br />

equally to the ends or in a direction where expansion can take place without excessive strain.<br />

Swing Joints, Offsets, and Expansion Joints: Swing joints, offsets, and expansion joints shall be provided<br />

where necessary to accommodate expansion of piping, which will be approximately two inches in 100 feet of<br />

copper hot water piping.<br />

Dielectric Couplings: Where non-ferrous metal piping and zinc-coated metal piping are joined, dielectric<br />

(insulating) couplings, fittings or unions shall be provided.<br />

Reducing Fittings: Where pipe sizes shown or specified differ from the connection sizes of meters, pumps,<br />

fixtures, outlets, and the like, reducing fittings shall be installed close to them.<br />

Pipe Branches: Branches from water supply mains shall be taken from the top, bottom or side, using<br />

crossover fittings where required by structural or operating conditions.<br />

Upfeed Hot Water Return: On upfeed hot water distribution systems for which return circulation piping is<br />

shown, a 1/2" circulation connection shall be made at a point on each riser just below the highest outlet<br />

connection. Provide branch circulation lines with gate valves near the valves on corresponding supply lines.<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-10


Downfeed Hot Water Supply: Each downfeed main for a hot water supply system shall be graded upward to<br />

the first branch connection, which shall be taken from the top of the main. Beyond the first connection the<br />

main shall grade downward, and all branch connections shall be taken from the bottom of the main.<br />

Connect a 1/2-inch circulating line to the bottom of each downfeed riser. Provide branch circuiting lines with<br />

gate valves in locations corresponding to the supply branch valve locations.<br />

Grading: Hot water supply and hot water circulating lines shall be accurately and uniformly graded to avoid<br />

traps which might impede or destroy circulation. All lines shall be graded so as to facilitate drainage.<br />

Unions: Unions shall be installed near points of connection to each piece of equipment, and elsewhere as<br />

required for installation of piping, removal and replacement of regulating and control equipment and the like.<br />

Right and left couplings or nipples are prohibited.<br />

Water Hammer Arresters: Water hammer arresters shall be provided where indicated on the drawings.<br />

Water hammer arresters shall be approved and installed in accordance with the requirements of<br />

PDI-WH201 and shall bear the PDI seal of approval.<br />

Roughing: Roughing shall be provided for equipment furnished under other sections of the specifications.<br />

Where future extensions are indicated on the drawings, roughing shall extend to within the space to be<br />

served, and shall be valved, and capped or plugged.<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

PLUMBING 15400-11


SECTION 15500 FIRE PROTECTION<br />

PART 1 - GENERAL<br />

GENERAL CONDITIONS:<br />

The requirements of Section 15010, 15030, 15050, and 15900 shall govern the work in Section 15500, where<br />

applicable, and where not in conflict with governing codes and ordinances. Division 1 is a part of this and all<br />

other sections of these specifications.<br />

SCOPE:<br />

The work required includes the designing, hydraulically calculating pipe sizes, flows, and pressure, furnishing<br />

and installation of fire protection systems in accordance with the drawings, specifications, latest standards and<br />

codes for complete systems for the building.<br />

The work specified in this section shall be installed by none other than a recognized fire sprinkler contractor. All<br />

fire protection system piping shall be hydraulically calculated. All systems shall be subject to the inspection and<br />

approval of the local fire authority or his representative for compliance of applicable standards.<br />

All work shall be coordinated with other subcontractors.<br />

The sprinkler system shall consist of the required number of sprinkler heads, piping, hangers, drains, test pipes,<br />

alarms, valves, gauges, fire department connections, and all other parts to assure a complete system to meet<br />

the requirements of the owner's insurance underwriter, local authority having jurisdiction, and in accordance with<br />

nationally recognized standards.<br />

Codes & Standards:<br />

Water Supply: National Fire Code #24 - 2003 International Building Code.<br />

Wet Sprinkler System & Combined Systems: N.F.C. #13 and #14 - I.B.C.<br />

Alarm Equipment: N.F.C. #70 & 72A<br />

Standpipe & Hose Systems: N.F.C. #14 - I.B.C.<br />

Supervision: N.F.C. #13 and #14 - I.B.C.<br />

Temporary Fire Protection: N.F.C. #14 - I.B.C.<br />

Sprinkler Heads: N.F.C. #13<br />

Sleeves and Location: N.F.C. #13<br />

Excavation and Backfill: 15010 of this specification<br />

_______________________________________<br />

_______________________________________________________________________________________<br />

______<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

FIRE PROTECTION 15500-1


Work Included Elsewhere:<br />

Underground Mains: N.F.C. #24<br />

Concrete Work - by General Contractor<br />

Access Doors - By General Contractor.<br />

Color coding or pipe identification - By Mechanical Contractor.<br />

Wiring of flow switches and gate valve supervisory switches - By Electrical Contractor.<br />

WORK BY FIRE PROTECTION CONTRACTOR:<br />

This contractor shall furnish and install all labor, material, and equipment to make a complete and working fire<br />

protection system fully tested and approved in accordance with the drawings, standards of this specification for<br />

the new building, and minor system modifications in the existing building.<br />

UNDERGROUND WATER SUPPLY:<br />

Fire protection contractor shall perform a flow test at or near site prior to final calculations for system. Flow test to<br />

be performed in the presence of the state or local fire marshal and Alpine School District representative.<br />

System Flow Data:<br />

Static Pressure 75 psi<br />

Residual Pressure 70 psi<br />

Flow 1,100 gpm<br />

Sprinkler System:<br />

This system shall conform to N.F.C. #13 and #14 and I.B.C. Riser may be calculated, but shall not be smaller<br />

than 6". Sprinkler systems are to be light, ordinary, or extra hazard, as required by NFC-13 and the Utah State<br />

Fire Marshall's office.<br />

System shall be hydraulically calculated. Sprinkler system shall be light hazard, except for casual ordinary and<br />

extra hazard group 1 in storage and service areas. Density for light hazard areas shall be 0.10 gpm per sq. ft.<br />

over 1500 sq. ft. Remote area with a maximum head spacing of 225 sq.ft. Service area shall be density of 0.15<br />

over 2000 sq. ft. with maximum spacing of 130 sq. ft.<br />

QUALIFICATION OF DESIGNER:<br />

Designer shall be an engineering technician or Senior Engineering Technician (Level III or Level IV), NICET<br />

certification for fire sprinkler system design.<br />

QUALIFICATION OF INSTALLER:<br />

It is intended that the system be designed and installed by a firm regularly engaged in the design and installation<br />

_______________________________________<br />

_______________________________________________________________________________________<br />

______<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

FIRE PROTECTION 15500-2


usiness of Fire Sprinkler contracting. The Owner's representative may require evidence to support the ability of<br />

the contractor to perform work in the scope and volume as specified. A contractor who cannot verify such<br />

experience, may be found not suitable to perform the work.<br />

PART 2 - PRODUCTS<br />

HANGERS:<br />

All hangers to be in accordance with NFPA Pamphlet No. 13.<br />

RISERS:<br />

Risers shall be at the locations shown and shall include a U.L. approved control valve, check valve, flow switch,<br />

pressure gauges, water motor gong, or electric bell, standard fire department connection, gate valve supervisory<br />

switch, test connections, and drains as required.<br />

SPRINKLER HEADS:<br />

Sprinkler heads shall be U.L. approved. "K" factors shall be the same on each system and/or floor. See plans<br />

for head types.<br />

Sprinklers shall be of the proper temperature rating. Location of sprinkler head wherever reasonably possible<br />

shall be symmetrical and coordinated with the ceiling pattern.<br />

Number and location of sprinkler heads shown on the drawings are schematic. Exact number and location of<br />

heads shall be determined by the system design, and architectural coordination.<br />

Provide dry pendent or sidewall heads in areas subject to freezing, only where wet piping can be run in heated<br />

space. Otherwise, provide antifreeze loops. In finished spaces heads shall be chrome plated.<br />

Provide sparehead cabinets in accordance with NFPA No. 13 and equip same with at least ten (10) chrome<br />

heads, six (6) white heads, six (6) brass heads, and appropriate wrenches.<br />

Provide head guards in all areas where heads are subject to physical abuse.<br />

VALVES:<br />

All valves and fittings shall be listed by Underwriters Laboratories or approved by Factory Mutual for fire<br />

protection duty and shall be installed in accordance with their listing and/or approval. Control valve shall have<br />

alarm supervisory switches with two sets of contacts and normally open/normally closed.<br />

All indicating valves will be of the listed and/or approved type with an electric tamper switch approved for use<br />

with that valve.<br />

Water hammer arrestors shall be provided ahead of all automatic valves to eliminate water hammer and shall be<br />

installed vertically in an accessible location.<br />

_______________________________________<br />

_______________________________________________________________________________________<br />

______<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

FIRE PROTECTION 15500-3


Hose valves off standpipes shall be U.L. approved. All valves shall be 2-1/2" with 2-1/2" X 1-1/2" reducer and<br />

cap with chains. Valves shall be polished brass and chrome-plated.<br />

PIPING:<br />

All piping above ground shall be Schedule 40 domestic or 'Dyna Thread' 40 steel pipe and fittings.<br />

Thinwall and foreign made pipe will not be permitted on this project.<br />

EARTHQUAKE BRACING:<br />

Install earthquake bracing in accordance with NFPA #13 Standards and Utah State Fire Marshall's Office.<br />

SLEEVES:<br />

Sleeves shall be furnished, together with their location and elevations to the construction manager, timely with<br />

required schedule or concrete pours. If sleeves are missed by this contractor, he shall be responsible for core<br />

drilling thru concrete at his own expense, and he shall be responsible for his cutting and patching. Sleeves shall<br />

be of the size, type, and length required by N.F.P.A. codes. See Section 15050 for "Sleeves".<br />

PART 3 - EXECUTION<br />

TEMPORARY FIRE PROTECTION DURING COURSE OF CONSTRUCTION:<br />

This contractor shall provide fire protection as required by N.F.C. #14 - Chapter 8, and shall be coordinated with<br />

the local fire department.<br />

SHOP DRAWINGS:<br />

Shop drawings, submittals, and hydraulic calculations, as necessary and required, shall be submitted to the<br />

Owner's representative for approval prior to incorporating materials or equipment into the work. Shop drawings<br />

shall be complete and in accordance with N.F.C. #13, #14, #20, and all applicable standards, submittals, and<br />

equipment, valves, flow switches, controls, and other important items shall be complete, showing details,<br />

description, and characteristics; hydraulic calculations shall be based on the water system fire flow capacities<br />

shown on the drawings and shall show flows, pressures, velocities, pipe size, and equivalent lengths as required<br />

for the system.<br />

Calculations shall be arranged in an orderly manner with sufficient reference points for the approving authority to<br />

review and approve.<br />

Testing shall be accomplished by this contractor for all required systems, equipment, and appurtenances, as<br />

required by the various standards and codes. The Owner's representative shall witness and sign off each item<br />

required. This contractor shall furnish required forms.<br />

TESTS:<br />

Install all test pipes and valves as required by NFPA No. 13. Locate inspector's test valves and auxiliary drain<br />

valves above ceilings in areas approved by the Architect and provide hose bibb connections. Conduct all tests<br />

_______________________________________<br />

_______________________________________________________________________________________<br />

______<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

FIRE PROTECTION 15500-4


as required by NFPA Standards and Insurance Services Office and submit copies of completed test forms to the<br />

building owner.<br />

All fire sprinkler related tests requiring the witnessing by local authorities will be the responsibility of this<br />

contractor. If tests are not run or do not have the proper witness or documentation, then they will be run late and<br />

all damage caused by the system, or caused in uncovering the system for such tests, will be borne by this<br />

contractor.<br />

The Utah State Fire Marshall and building owner shall be notified (in writing) at least three days in advance of<br />

the following:<br />

Hydrostatic test and final inspection of overhead, prior to<br />

the installation of the ceilings.<br />

GENERAL REQUIREMENTS:<br />

This contractor shall submit complete drawings, hydraulic calculations, and proper documentation to the local<br />

authority having jurisdiction and receive their approval before submitting such material to the<br />

Owner's representative for final approval. The contractor will be required to show proof of submittal to the<br />

Owner's insurance underwriter and local building authorities before installation may begin.<br />

All work of this contractor will be coordinated with other trades to insure minimal changes to the sprinkler system<br />

from the designs. Careful coordination of mechanical and electrical ducts, pipe and conduit shall be required.<br />

The ceiling cavity must be carefully reviewed and coordinated with all trades. In the event of conflict the<br />

installation of the mechanical equipment and piping shall be in the following order: plumbing waste, rainwater,<br />

and soil lines' supply, return, and exhaust ductwork; water piping; fire protection piping; and pneumatic control<br />

piping.<br />

Every effort shall be required to insure that the heads form a symmetrical pattern in the ceiling with the ceiling<br />

grid, the lights, and diffusers and grilles and as shown on the Architect's reflected ceiling plan. Offsets shall be<br />

made in piping to accommodate ductwork in ceiling. Heads should be symmetrical and all piping run parallel or<br />

perpendicular to building lines. In no case shall sprinkler heads be installed closer than 6" from ceiling grids or<br />

closer than approved distances from ceiling obstructions.<br />

All sprinkler piping shall be run concealed unless approved by the Owner's representative. All lines will be run<br />

as high as possible so as to not interfere with future changes to ceiling heights or other mechanical equipment.<br />

This contractor will be responsible for all sleeves, core drills, and sealing of penetrations in walls, floors, and<br />

structural members to facilitate the installation of the system, however, no holes in, or attachments to structural<br />

members will be allowed unless approved by the Owner's representative.<br />

All required drains and test pipes will be installed and finished in a workmanlike manner, terminating at a proper<br />

location to accommodate the required outflow without damaging the building or landscaping. Drain and test pipe<br />

locations shall be approved by the owner's representative.<br />

All piping and heads located in un-heated spaces shall be installed with a glycol loop system. Coordinate<br />

location with the owner's representative. Indicating valves with tamper switches shall be installed and wired as<br />

required by code. Coordinate with electrical contractor.<br />

_______________________________________<br />

_______________________________________________________________________________________<br />

______<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

FIRE PROTECTION 15500-5


No piping or valve assemblies shall be run exposed in a finished area without the prior approval of the owner's<br />

representative.<br />

JOB CLOSEOUT:<br />

This contractor shall assure that all placards, signs, and instruction manuals are in place, and all tests are run<br />

before any consideration for final payment will be considered. This includes maintenance manuals, hydraulic<br />

calculations placards, spare head cabinets and the proper number of spare heads, and instruction to on-site<br />

personnel.<br />

This contractor shall, in addition to the above, furnish the owner one (1) set of mylar reproducibles of the<br />

sprinkler system "record drawings" for his project files.<br />

_______________________________________<br />

_______________________________________________________________________________________<br />

______<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

FIRE PROTECTION 15500-6


SECTION 15700 HEATING-COOLING<br />

PART 1 - GENERAL<br />

SCOPE:<br />

The installation covers the furnishing and installing of rooftop heating/air conditioning units and all necessary trim<br />

and specialties, etc., as specified and shown on drawings and as required to provide the complete heating and<br />

air conditioning systems shown on the drawings and specified herein.<br />

PART 2 - PRODUCTS<br />

HOT WATER BOILER:<br />

Furnish and install hot water boiler as shown on plans in accordance with all codes and authorities having<br />

jurisdiction. Boiler shall be UL/FM approved and have an input of 1000 mbh with a gross output of 860-920 mbh<br />

(dependent upon return water temperature).<br />

<strong>Construction</strong><br />

Boiler shall be of gas fired, condensing fire tube design with a modulating power burner and positive pressure<br />

discharge. Burner shall be capable of 20:1 turndown of firing rate without loss of combustion efficiency. Heat<br />

exchanger/combustion chamber shall incorporate a helical fire tube design that will be self supporting, baffle<br />

free, and warranted to withstand thermal shock. Heat exchanger shall be ASME stamped for a working<br />

pressure not less than 150 psig. Unit shall have an ASME approved relief valve. Exhaust manifold shall be of<br />

corrosion resistant porcelain enameled cast iron, with a 6" diameter flue connection. Exhaust manifold shall have<br />

a gravity drain for the elimination of condensation.<br />

The flame monitoring system shall incorporate a U/L recognized combustion safeguard system utilizing<br />

interrupted spark ignition and a rectification type flame sensor. An electro-hydraulic double seated safety shutoff<br />

valve shall be an inherent part of the gas train.<br />

Boiler shall incorporate electric probe type low water cutoff and dual over temperature protection including a<br />

manual reset in accordance with ASME section IV and CSD-1. Remote fault alarm contacts, and sensor failure<br />

detection. Boiler shall operate on 120/1/60.<br />

Installation<br />

All aspects of installation of Boiler Plant shall be in strict accordance with manufacturer's instructions. Materials<br />

shall conform with all manufacturers’ recommendations and shall include a Stainless Steel AL-29-4C Positive<br />

Pressure U/L Listed Vent System. Boiler shall have individually isolating shutoff valves for service and<br />

maintenance.<br />

____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

HEATING-COOLING 15700-1


Mode of Operation<br />

Boiler shall include integral factory wired operating controls to control all operation and energy input of the boiler.<br />

The controller shall have the ability to vary boiler input throughout its full range to maximize the condensing<br />

capability of the boiler without header temperature swings.<br />

The boiler will operate to vary header temperature setpoint linearly as an externally applied 4-20 ma signal is<br />

supplied. Unit shall operate with an Inverse Efficiency Curve, with known Part Load Value Efficiencies.<br />

Maximum efficiency shall be achieved at minimum firing input. Main Header outlet temperature shall not be<br />

more than +/-2F from setpoint at any point of operation. The boiler shall have LCD display for monitoring of all<br />

sensors and interlocks.<br />

Warranty<br />

The pressure vessel of boiler shall carry an unconditional, non-prorated 10 year warranty against leakage due to<br />

defective materials or workmanship. The heat exchanger tubes/combustion chamber assembly shall be<br />

warranted against failure due to thermal stress failure or condensate corrosion for a prorated five year period. A<br />

Warranty Certificate must be issued to the owner from the manufacturer and a copy of warranty be submitted for<br />

engineers approval.<br />

Field Services<br />

Contractor shall provide the services of a local factory authorized representative to supervise all phases of<br />

equipment startup. A letter of compliance with all factory recommendations and installation instructions shall be<br />

submitted to the engineer with operation and maintenance instructions.<br />

Boiler shall be Aerco or Fulton<br />

AIR COOLED CHILLER:<br />

SYSTEM DESCRIPTION<br />

Microprocessor controlled, air-cooled liquid chiller utilizing scroll compressors, low sound fans<br />

QUALITY ASSURANCE<br />

A. Unit shall be rated in accordance with ARI Standard 550/590, latest revision (U.S.A.).<br />

B. Unit construction shall comply with ASHRAE 15 Safety Code, UL 1995, and ASME applicable codes<br />

(U.S.A. codes).<br />

C. Unit shall be manufactured in a facility registered to ISO 9001:2000 Manufacturing Quality Standard.<br />

D. Unit shall be full load run tested at the factory.<br />

DELIVERY, STORAGE AND HANDLING<br />

A. Unit shall be stored and handled per unit manufacturer's recommendations.<br />

EQUIPMENT<br />

A. General:<br />

Factory assembled, single-piece or factory-matched duplex chassis, air-cooled liquid chiller.<br />

Contained within the unit cabinet shall be all factory wiring, piping, controls and refrigerant charge.<br />

B. Unit Cabinet:<br />

____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

HEATING-COOLING 15700-2


____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

1. Frame shall be of heavy-gage, painted galvanized steel.<br />

2. Cabinet shall be galvanized steel casing with a baked enamel powder or pre-painted finish.<br />

3. Cabinet shall be capable of withstanding 500-hour salt spray test in accordance with the<br />

ASTM (U.S.A.) B-117 standard.<br />

C. Fans:<br />

1. Condenser fans shall be direct-driven, shrouded-axial type, and shall be statically and<br />

dynamically balanced with inherent corrosion resistance.<br />

2. Air shall be discharged vertically upward.<br />

3. Fans shall be protected by coated steel wire safety guards.<br />

D. Compressor/Compressor Assembly:<br />

1. Fully hermetic scroll type compressors.<br />

2. Direct drive, 3500 rpm (60 Hz), protected by motor temperature sensors, suction gas cooled<br />

motor.<br />

3. External vibration isolation rubber-in-shear.<br />

4. Each compressor shall be equipped with crankcase heaters to minimize oil dilution.<br />

E. Cooler:<br />

1. Shell-and-tube type, direct expansion.<br />

2. Tubes shall be internally enhanced seamless copper type rolled into tube sheets.<br />

3. Shall be equipped with Victaulic-type fluid connections.<br />

4. Shell shall be insulated with 3/4-in. PVC closed cell foam with a maximum K factor of 0.28.<br />

5. Design shall incorporate a minimum of 2 independent direct-expansion refrigerant circuits.<br />

F. Condenser:<br />

1. Coil shall be air-cooled heat exchanger technology and shall have a series of flat tubes<br />

containing a series of multiple, parallel flow microchannels layered between the refrigerant<br />

manifolds. Coils shall consist of a two-pass arrangement. Coil construction shall consist of<br />

aluminum alloys for fins, tubes, and manifolds in combination with a corrosion-resistant<br />

coating on the tubes.<br />

2. Tubes shall be cleaned, dehydrated, and sealed.<br />

3. Assembled condenser coils shall be leak tested and pressure tested at 656 psig.<br />

G. Refrigeration Components:<br />

Refrigerant circuit components shall include replaceable-core filter drier, moisture indicating sight<br />

glass, electronic expansion device, discharge service valve and liquid line service valves, and<br />

complete operating charge of both refrigerant R-410A and compressor oil.<br />

H. Controls, Safeties, and Diagnostics:<br />

1. Unit controls shall include the following minimum components:<br />

a. Microprocessor with non-volatile memory. Battery backup system shall not be accepted.<br />

b. Separate terminal block for power and controls.<br />

c. Control transformer to serve all controllers, relays, and control components.<br />

d. ON/OFF control switch.<br />

e. Replaceable solid-state controllers.<br />

f. Pressure sensors installed to measure suction and discharge pressure. Thermistors installed<br />

to measure cooler entering and leaving fluid temperatures.<br />

2. Unit controls shall include the following functions:<br />

a. Automatic circuit lead/lag.<br />

b. Hermetic scroll compressors are maintenance free and protected by an auto-adaptive control<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

HEATING-COOLING 15700-3


____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

that minimizes compressor wear.<br />

c. Capacity control based on leaving chilled fluid temperature and compensated by rate of<br />

change of return-fluid temperature with temperature set point accuracy to 0.1° F.<br />

d. Limiting the chilled fluid temperature pulldown rate at start-up to an adjustable range of 0.2° F<br />

to 2° F per minute to prevent excessive demand spikes at start-up.<br />

e. Seven-day time schedule.<br />

f. Leaving chilled fluid temperature reset from return fluid and outside air temperature.<br />

g. Chilled water pump start/stop control and primary/standby sequencing to ensure equal pump<br />

run time.<br />

h. Dual chiller control for parallel chiller applications without addition of hardware modules and<br />

control panels.<br />

i. Timed maintenance scheduling to signal maintenance activities for pumps, strainer<br />

maintenance and user-defined maintenance activities.<br />

j. Low ambient protection to energize cooler. Periodic pump start to ensure pump seals are<br />

properly maintained during off-season periods.<br />

l. Single step demand limit control activated by remote contact closure.<br />

m. Nighttime sound mode to reduce the sound of the machine by a user-defined schedule.<br />

3. Diagnostics:<br />

a. The control panel shall include, as standard, a scrolling marquee display capable of<br />

indicating the safety lockout condition by displaying a code for which an explanation may be<br />

scrolled at the display with time and date stamp.<br />

b. Information included for display shall be:<br />

1) Compressor lockout.<br />

2) Loss of charge.<br />

3) Low fluid flow.<br />

4) Cooler freeze protection.<br />

5) Cooler set point.<br />

6) Chilled water reset parameters.<br />

7) Thermistor and transducer malfunction.<br />

8) Entering and leaving-fluid temperature.<br />

9) Evaporator and condenser pressure.<br />

10) System refrigerant temperatures.<br />

11) Chiller run hours.<br />

12) Compressor run hours.<br />

13) Compressor number of starts.<br />

14) Time of day:<br />

a) Display module, in conjunction with the microprocessor, must also be capable of<br />

displaying the output (results) of a service test. Service test shall verify operation of<br />

every switch, thermistor, fan, and compressor before chiller is started.<br />

b) Diagnostics shall include the ability to review a list of the 30 most recent alarms with<br />

clear language descriptions of the alarm event. Display of alarm codes without the<br />

ability for clear language descriptions shall be prohibited.<br />

c) An alarm history buffer shall allow the user to store no less than 30 alarm events with<br />

clear language descriptions, time and date stamp event entry.<br />

d) The chiller controller shall include multiple connection ports for communicating with<br />

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____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

the local equipment network system and access to chiller control functions from any<br />

point on the chiller.<br />

e) The control system shall allow software upgrade without the need for new hardware<br />

modules.<br />

15) Crankcase heater failure.<br />

4. Safeties:<br />

a. Unit shall be equipped with thermistors and all necessary components in conjunction with the<br />

control system to provide the unit with the following protections:<br />

1) Loss of refrigerant charge.<br />

2) Reverse rotation.<br />

3) Low chilled fluid temperature.<br />

4) Thermal overload.<br />

5) High pressure.<br />

6) Electrical overload.<br />

7) Loss of phase.<br />

b. Condenser fan and factory pump motors shall have external overcurrent protection.<br />

I. Operating Characteristics:<br />

1. Unit shall be capable of starting and running at outdoor ambient temperatures from 32 F to<br />

125 F for all sizes.<br />

2. Unit shall be capable of starting up with 95 F entering fluid temperature to the cooler.<br />

J. Motors:<br />

Condenser-fan motors shall be totally enclosed single speed, 3-phase type with permanently<br />

lubricated bearings and Class F insulation.<br />

K. Electrical Requirements:<br />

1. Unit/module primary electrical power supply shall enter the unit at a single location.<br />

2. A factory mounted disconnect shall be provided.<br />

3. Unit shall operate on 3-phase power at the voltage shown in the equipment schedule.<br />

4. Control points shall be accessed through terminal block.<br />

5. Unit shall be shipped with factory control and power wiring installed..<br />

L. Chilled Water Circuit:<br />

1. Chilled water circuit shall be rated for 300 psig. Thermal dispersion proof of flow switch shall<br />

be factory installed and wired.<br />

a. Pressure/temperature taps (3) shall be factory installed to measure the pressure differential<br />

across the pump and across the strainer.<br />

b. Combination valve shall be factory installed. Pressure/temperature taps (2) shall be factory<br />

installed to measure the pressure differential across the combination valve.<br />

c. Piping shall be Schedule 40 black steel.<br />

d. Cast iron or ductile iron body strainer with 8 mesh screen. A factory-installed, removable fine<br />

mesh clean-out strainer for initial run period shall be included.<br />

M. Special Features:<br />

1. Low Ambient Head Pressure Control:<br />

Unit shall be capable of running at outdoor ambient temperatures down to –20 F with the<br />

addition of antifreeze in the cooler circuit, wind baffles, and field-installed or factory-installed<br />

solid-state head pressure control with condenser coil minimum step capacity temperature<br />

sensor.<br />

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2. Unit-Mounted Non-Fused Disconnect:<br />

Unit shall be supplied with factory-installed, non-fused electrical disconnect for main power<br />

supply.<br />

3. Minimum Load Control:<br />

Unit shall be equipped with factory installed, microprocessor-controlled, minimum load control<br />

that shall permit unit operation down to a minimum of 15% capacity.<br />

4. Energy Management Control Module:<br />

A factory or field-installed module shall provide the following energy management<br />

capabilities:<br />

4 to 20 mA signals for leaving fluid temperature reset, cooling set point reset or demand limit<br />

control and 2-step demand limit control (from 0% to 100%) activated by a remote contact<br />

closure.<br />

5. Condenser Coil Trim Panels and Security Grilles:<br />

Unit shall be supplied with factory or field-installed coil covers and painted grilles to protect<br />

the condenser coil and internal chiller components from physical damage.<br />

6. Hail Guards:<br />

Field-installed accessory kit shall include set of metal grilles for the protection of the<br />

condensing coils from hail damage.<br />

7. BACnet Translator Control:<br />

Unit shall be supplied with field-installed interface between the chiller and a BACnet Local<br />

Area Network (LAN, i.e., MS/TP EIA-485).<br />

8. Touch Display:<br />

9. Freeze Protection Cooler Heaters:<br />

Cooler heaters provide protection from cooler freeze-up to –20 F.<br />

10. Low-Sound Compressor Enclosures:<br />

Provide sound reduction for the scroll compressors through enclosure and blankets not to<br />

exceed the following: Overall sound power level = 90.0 dBA<br />

Distance<br />

from side of<br />

unit (feet)<br />

Free field<br />

sound<br />

pressure<br />

3 75.6<br />

5 73.4<br />

10 69.6<br />

15 66.9<br />

20 64.9<br />

25 63.3<br />

30 61.9<br />

35 60.7<br />

40 59.6<br />

45 58.7<br />

50 57.9<br />

55 57.1<br />

60 56.4<br />

65 55.7<br />

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70 55.1<br />

Chiller shall be Carrier, Dunham-Bush, or McQuay<br />

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AIR HANDLING UNIT: (AHU-1)<br />

Part 1 — General<br />

1.01 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications:<br />

Company specializing in manufacturing the products specified in this section with minimum of five<br />

years documented experience.<br />

B. Units shall be manufactured in a facility registered to ISO 9001:2000 manufacturing quality standard.<br />

C. Air-handling unit assembly shall have UL 1995 certification for safety.<br />

D. Coil performance shall be certified in accordance with ARI Standard 410.<br />

E. Air-handling unit shall be ARI 430 listed and meet NFPA 90A requirements.<br />

1.02 DELIVERY, STORAGE AND PROTECTION<br />

A. All indoor units, painted or unpainted, shall be completely shrink-wrapped from the factory for<br />

protection during shipment. Tarping of bare units is unacceptable.<br />

B. Inspect for transportation damage and store in clean dry place and protect from weather and<br />

construction traffic. Handle carefully to avoid damage to components, enclosures, and finish.<br />

1.03 START-UP REQUIREMENTS<br />

Do not operate units until ductwork is clean, filters are in place, bearings lubricated, condensate properly<br />

trapped, piping connections verified and leak tested, belts aligned and tensioned, all shipping braces<br />

have been removed, and fan has been test run under observation.<br />

Part 2 — Products<br />

2.01 GENERAL DESCRIPTION<br />

A. Units shall ship in the number of sections necessary to meet project requirements.<br />

B. Unit shall be factory-supplied, central station air handler. The air-handling unit shall consist of a fan<br />

with the following factory-installed components as indicated on the equipment schedule.<br />

1. Filter/Mixing Box Section including outside air dampers, return air dampers, filter racks, filter<br />

access door, and filters (to include an additional set to be left with the owner).<br />

2. Hot water coil.<br />

3. Chilled water coil with stainless steel condenser drain pan and connection.<br />

4. Fan section with plenum fan.<br />

.<br />

2.02 CASING<br />

A. <strong>Construction</strong>:<br />

1. Unit shall be constructed of a complete frame with easily removable panels. Removal of any<br />

panel shall not affect the structural integrity of the unit. Single height coil sections shall have<br />

removable frame sections to facilitate vertical coil extraction.<br />

2. All units shall be supplied with 16-gage, G-90 galvanized steel base rails. Bolt-on legs are<br />

NOT acceptable. Perimeter 10-gage lifting lugs for overhead lifting shall be provided on each<br />

section. Slinging units in place of lifting lugs shall not be acceptable.<br />

3. Unit shall be thermally broken to minimize the conduction path from the inside of the casing<br />

to the outside.<br />

4. Casing panels (top, sides, and bottom) shall be constructed of galvanized steel, and shall<br />

have one of the following exterior finishes as specified:<br />

a. Pre-painted with a baked enamel finish passing 500-hour salt spray test (ASTM B-117) for<br />

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pre-painted steel and 125-hour marine level 1 prohesion test (ASTM G-85.A5) for pre-painted<br />

steel.<br />

5. Casing panels (top, sides, and bottom) shall be constructed of galvanized steel, and shall<br />

have one of the following interior finishes as specified:<br />

a. Pre-coated with a silver zeolite antimicrobial material registered by the US EPA for use in<br />

HVAC applications.<br />

6. Casing panels (top, sides, and bottom) shall have no exterior exposed raw edges that could<br />

lead to rust formation. All casing corners shall be radiused or chamfered.<br />

7. Casing panels (top, sides, and bottom) shall be one piece, double-wall construction with<br />

insulation sealed between the inner and outer panels. Panel assemblies shall not carry an Rvalue<br />

of less than 13.<br />

8. Casing deflection shall not exceed a 1:200 ratio when subject to an internal pressure of ± 5in.<br />

wg.<br />

9. Side panels shall be easily removable for access to unit and shall seal against a full<br />

perimeter automotive style gasket to ensure a tight seal.<br />

10. The panel retention system shall comply with UL 1995 which states all moving parts (for<br />

example, fan blades, blower wheels, pulleys, and belts) that, if accidentally contacted, could<br />

cause bodily injury, shall be guarded against accidental contact by an enclosure requiring<br />

tools for removal.<br />

11. Accessibility options shall be as follows:<br />

a. Hinged double-wall access door on either side with removable access panel(s) on the other<br />

side.<br />

b. Hinged double-wall access doors on both sides.<br />

c. Removable double-wall access panels on both sides.<br />

12. Fan supports, structural members, panels, or flooring shall not be welded, unless aluminum,<br />

stainless steel, or other corrosion-resistant material is used. Painted welds on unit exterior<br />

steel or galvanized steel are not acceptable.<br />

13. All coil sections shall be doublewall construction with insulation sealed between the inner and<br />

outer panels. Panel assemblies shall not carry an R-value of less than 13. Single height coil<br />

sections shall have removable frame sections to facilitate vertical coil extraction.<br />

B. Access Doors:<br />

Access doors shall be one piece, double-wall construction with insulation sealed between the inner<br />

and outer panels. Panel assemblies shall not carry an R-value of less than 13.<br />

C. Drain Pans:<br />

Drain pans shall be insulated double-wall stainless steel construction. The pan shall be sloped in 4<br />

directions toward the drain fitting. Drain pan shall have a recessed bottom drain design with 11/2-in.<br />

MPT connection exiting through the hand side or opposite side of the casing as specified. Drain<br />

connection shall be insulated from the drain pan to the point at which it exits the casing. One drain<br />

outlet shall be supplied for each cooling coil section. Drain pan shall allow no standing water and<br />

comply with ASHRAE Standard 62. Where 2 or more coils are stacked in a coil bank, intermediate<br />

drain pans shall be provided and the condensate shall be piped to the bottom drain pan. The bottom<br />

coil shall not serve as a drain path for the upper coil.<br />

2.03 FANS<br />

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A. General:<br />

1. Plenum fan sections shall have one single-width single-inlet (SWSI) airfoil fan wheel. Airfoil<br />

blades shall be double thickness design constructed of heavy gage, high strength steel or<br />

aluminum continuously welded to the backplate and the spun inlet flange. Entire fan<br />

assembly shall be cleaned, primed and painted with alkyd enamel, except for an aluminum<br />

fan wheel when supplied. They shall be designed for continuous operation at the maximum<br />

rated fan speed and motor horsepower. Fans shall have an AMCA class rating<br />

corresponding to the static pressure at which the fan is designed to operate (Class I, II, or III).<br />

<strong>Complete</strong>d fan assembly shall be dynamically balanced to minimum grade of G 6.3 per<br />

ANSI/AMCA 204-96 at design operating speed using contract drive and motor if ordered.<br />

4. Fan wheels shall be keyed to the shaft and shall be designed for continuous operation at<br />

maximum rated fan speed and motor horsepower. Fan wheels and shafts shall be selected<br />

with a maximum operating speed 25% below the first critical.<br />

5. Fan shafts shall be solid steel, turned, ground, polished and coated with a rust inhibitor.<br />

6. Fan motor shall be mounted within the fan section casing on slide rails equipped with<br />

adjusting screws. Motor shall be high efficiency, open dripproof or totally enclosed fan cooled<br />

NEMA Design B with size and electrical characteristics as shown on the equipment schedule.<br />

Premium efficiency motors shall be available. Motor shall be mounted on a horizontal flat<br />

surface and shall not be supported by the fan or its structural members. All three-phase<br />

motors shall have a ± 10% voltage utilization range and a 1.15 minimum service factor. Motor<br />

shall be compliant with EPACT where applicable.<br />

B. Performance Ratings:<br />

Fan performance shall be rated and certified in accordance with ARI Standard 430.<br />

C. Sound Ratings:<br />

Manufacturer shall submit first through eighth octave sound power for fan discharge and casing<br />

radiated sound.<br />

D. Mounting:<br />

Fan scroll, wheel, shaft, bearings, drives, and motor shall be mounted on a common base assembly.<br />

The base assembly is isolated from the outer casing with factory-installed isolators and rubber<br />

vibration absorbent fan discharge seal. A canvas style duct connection between fan discharge and<br />

cabinet is not acceptable. Sizes 03-61 shall use 2-in. deflection spring isolators.<br />

3. Plenum Fans:<br />

a. Variable frequency drives with or without bypass.<br />

b. Magnetic motor starters.<br />

c. Motor disconnects.<br />

d. Inlet screen and wheel cage.<br />

F. Flexible Connection:<br />

The base assembly is isolated from the outer casing with factory-installed isolators and rubber<br />

vibration absorbent fan discharge seal. A canvas style duct connection between fan discharge and<br />

cabinet is not acceptable.<br />

2.04 BEARINGS AND DRIVES<br />

A. Bearings:<br />

Self-aligning, grease lubricated, anti-friction with lubrication fittings extended to drive side of fan<br />

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HEATING-COOLING 15700-10


section. Optional grease fittings extended to the exterior of the casing are available.<br />

1. Size 06 to 61 plenum fans: Heavy-duty pillow block type, self-aligning, regreasable roller type<br />

bearings selected for a minimum average life (L50) of 200,000 hours or optionally for an<br />

(L50) of 500,000 hours.<br />

B. Shafts:<br />

Fan shafts shall be solid steel, turned, ground, polished and coated with a rust inhibitor.<br />

C. V-Belt Drive:<br />

Drive shall be designed for a minimum 1.2 service factor as standard with a 1.5 service factor option<br />

and/or a factory-supplied extra set of belts. Drives shall be fixed pitch. All drives shall be factory<br />

mounted, with sheaves aligned and belts properly tensioned.<br />

2.05 COILS<br />

A. All water coils shall be provided to meet the scheduled performance. All coil performance shall be<br />

certified in accordance with ARI Standard 410. All water coils shall be tested at 450 psig air pressure.<br />

B. General Fabrication:<br />

1. All water coils shall have minimum 1/2-in. OD copper tubes mechanically expanded into fins<br />

to ensure high thermal performance with lower total flow and pumping requirements.<br />

Minimum tube wall thickness shall be 0.016 inches.<br />

2. Aluminum plate fin type with belled collars. Optional copper plate fins shall be supplied, if<br />

specified.<br />

3. Aluminum-finned coils shall be supplied with dieformed casing and tube sheets of mill<br />

galvanized steel or stainless steel as specified.<br />

C. Hydronic Heating and Cooling Coils:<br />

1. Headers shall be constructed of steel with steel MPT connections. Headers shall have drain<br />

and vent connections accessible from the exterior of the unit.<br />

2. Configuration: Coils shall be drainable, with non-trapping circuits. Coils will be suitable for a<br />

design working pressure of 300 psig at 200 F.<br />

2.06 DAMPERS<br />

A. Filter-mixing boxes shall have parallel or opposed blades and interconnecting outside-air and returnair<br />

dampers.<br />

1. Standard Dampers:<br />

Damper blades shall be constructed of galvanized steel, with blade seals and stainless steel<br />

jamb seals. Blades shall be mechanically fastened to axle rods rotating in self-lubricating<br />

synthetic bearings. Maximum leakage rate shall be 4 cfm/ft2 at 1 in. wg (0.25 kPa) differential<br />

pressure.<br />

2.07 BYPASS FOR VARIABLE FREQUENCY DRIVES<br />

1. 200-230 v/3 Ph/60 Hz:<br />

a. 4-position panel-mounted disconnect style switch with lockable handle (locks not provided),<br />

meets OSHA 1910.<br />

b. Switch position indication (LINE/OFF/DRIVE/TEST).<br />

c. Adjustable motor overload with trip indication (in LINE position).<br />

d. Manual overload reset button.<br />

e. Horsepower rated for motor applications.<br />

f. 115-v control transformer with fused secondary (fused primary on units over 50 amps).<br />

g. Contactor for Line Start/Stop.<br />

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h. Door-mounted Line Start and Line Stop pushbuttons.<br />

i. <strong>Complete</strong> isolation of inverter in LINE position.<br />

j. NEMA 12 type metal enclosures.<br />

k. Terminal strip provided for field power supply wiring.<br />

l. Lug connection for field ground wire.<br />

m. Auxiliary switch contact set (for switch position monitoring).<br />

n. Factory mounted, wired to VFD and motor, and run tested (motor and VFD must be factory<br />

supplied and installed).<br />

o. UL listed.<br />

2.08 VARIABLE FREQUENCY DRIVES<br />

1. Factory-mounted variable frequency drives (VFDs) shall be wired to factory-supplied motors.<br />

2. Factory-supplied VFDs are programmed and started up from the factory and qualify the VFD,<br />

through ABB, for a 24-month warranty from date of commissioning or 30 months from date of<br />

sale, whichever occurs first.<br />

3. The VFD parameters are programmed into the controller and removable keypad. In the event<br />

that the VFD fails and needs replacement, the program can then be uploaded to the<br />

replacement VFD via the original keypad.<br />

4. The VFD package as specified herein shall be enclosed in a UL Listed Type 1 enclosure,<br />

completely assembled and tested by the manufacturer in a facility registered to ISO<br />

9001:2000. The VFD tolerated voltage window shall allow the VFD to operate from a line of<br />

+30% nominal, and –35% nominal voltage as a minimum.<br />

a. Environmental operating conditions: 0° to 40 C continuous. Variable frequency drives that<br />

can operate at 40 C intermittently (during a 24-hour period) are not acceptable and must be<br />

oversized. Altitude 0 to 3300 feet above sea level, less than 95% humidity, non-condensing.<br />

b. Enclosure shall be rated UL type 1 and shall be UL listed as a plenum rated VFD. Variable<br />

frequency drives without these ratings are not acceptable.<br />

5. All VFDs shall have the following standard features:<br />

a. All VFDs shall have the same customer interface, including digital display, and keypad,<br />

regardless of horsepower rating. The keypad shall be removable, capable of remote<br />

mounting and allow for uploading and downloading of parameter settings as an aid for startup<br />

of multiple VFDs.<br />

b. The keypad shall include Hand-Off-Auto selections and manual speed control. The drive shall<br />

incorporate “bumpless transfer” of speed reference when switching between “Hand” and<br />

“Auto” modes. There shall be fault reset and “Help” buttons on the keypad. The Help button<br />

shall include “on-line” assistance for programming and troubleshooting.<br />

c. There shall be a built-in timeclock in the VFD keypad. The clock shall have a battery back up<br />

with 10 years minimum life span. The clock shall be used to date and time stamp faults and<br />

record operating parameters at the time of fault. If the battery fails, the VFD shall<br />

automatically revert to hours of operation since initial power up. The clock shall also be<br />

programmable to control start/stop functions, constant speeds, PID parameter sets and<br />

output relays. The VFD shall have a digital input that allows an override to the time clock<br />

(when in the off mode) for a programmable time frame. There shall be four (4) separate,<br />

independent timer functions that have both weekday and weekend settings.<br />

d. The VFDs shall utilize pre-programmed application macros specifically designed to facilitate<br />

start-up. The Application Macros shall provide one command to reprogram all parameters<br />

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and customer interfaces for a particular application to reduce programming time. The VFD<br />

shall have two user macros to allow the end-user to create and save custom settings.<br />

e. The VFD shall have cooling fans that are designed for easy replacement. The fans shall be<br />

designed for replacement without requiring removing the VFD from the wall or removal of<br />

circuit boards. The VFD cooling fans shall operate only when required. To extend the fan and<br />

bearing operating life, operating temperature will be monitored and used to cycle the fans on<br />

and off as required.<br />

f. The VFD shall be capable of starting into a coasting load (forward or reverse) up to full speed<br />

and accelerate or decelerate to set point without safety tripping or component damage (flying<br />

start).<br />

g. The VFD shall have the ability to automatically restart after an overcurrent, over-voltage,<br />

under-voltage, or loss of input signal protective trip. The number of restart attempts, trial time,<br />

and time between attempts shall be programmable.<br />

h. The overload rating of the drive shall be 110% of its normal duty current rating for 1 minute<br />

every 10 minutes, 130% overload for 2 seconds. The minimum FLA rating shall meet or<br />

exceed the values in the NEC/ UL table 430-150 for 4-pole motors.<br />

i. The VFD shall have an integral 5% impedance line reactors to reduce the harmonics to the<br />

power line and to add protection from AC line transients. The 5% impedance may be from<br />

dual (positive and negative DC bus) reactors, or 5% AC line reactors. Variable frequency<br />

drives with only one DC reactor shall add AC line reactors.<br />

j. The VFD shall include a coordinated AC transient protection system consisting of four 120joule<br />

rated MOVs (phase to phase and phase to ground), a capacitor clamp, and 5%<br />

impedance reactors.<br />

k. The VFD shall be capable of sensing a loss of load (broken belt or broken coupling) and<br />

signal the loss of load condition. The drive shall be programmable to signal this condition via<br />

a keypad warning, relay output and/ or over the serial communications bus. Relay outputs<br />

shall include programmable time delays that will allow for drive acceleration from zero speed<br />

without signaling a false underload condition.<br />

l. If the input reference (4 to 20 mA or 2 to 10 v) is lost, the VFD shall give the user the option<br />

of either (1) stopping and displaying a fault, (2) running at a programmable preset speed, (3)<br />

holding the VFD speed based on the last good reference received, or (4) causing a warning<br />

to be issued, as selected by the user. The drive shall be programmable to signal this<br />

condition via a keypad warning, relay output and/or over the serial communication bus.<br />

m. The VFD shall have programmable “Sleep” and “Wake up” functions to allow the drive to be<br />

started and stopped from the level of a process feedback signal.<br />

6. All VFDs to have the following adjustments:<br />

a. Three (3) programmable critical frequency lockout ranges to prevent the VFD from operating<br />

the load continuously at an unstable speed.<br />

b. Two (2) PID set point controllers shall be standard in the drive, allowing pressure or flow<br />

signals to be connected to the VFD, using the microprocessor in the VFD for the closed loop<br />

control. The VFD shall have 250 mA of 24 vdc auxiliary power and be capable of loop<br />

powering a transmitter supplied by others. The PID set point shall be adjustable from the<br />

VFD keypad, analog inputs, or over the communications bus. There shall be two parameter<br />

sets for the first PID that allow the sets to be switched via a digital input, serial<br />

communications or from the keypad for night setback, summer/winter set points, etc. There<br />

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shall be an independent, second PID loop that can utilize the second analog input and<br />

modulate one of the analog outputs to maintain set point of an independent process (i.e,.<br />

valves, dampers, etc.). All set points, process variables, etc. shall be accessible from the<br />

serial communication network. The set points shall be set in Engineering units and not<br />

require a percentage of the transducer input.<br />

c. Two (2) programmable analog inputs shall accept current or voltage signals.<br />

d. Two (2) programmable analog outputs (0 to 20 mA or 4 to 20 mA). The outputs may be<br />

programmed to output proportional to Frequency, Motor Speed, Output Voltage, Output<br />

Current, Motor Torque, Motor Power (kW), DC Bus voltage, Active Reference, and other<br />

data.<br />

e. Six (6) programmable digital inputs for maximum flexibility in interfacing with external devices,<br />

typically programmed as follows: There shall be a run permissive circuit for damper or valve<br />

control. Regardless of the source of a run command (keypad, input contact closure, timeclock<br />

control, or serial communications) the VFD shall provide a dry contact closure that will signal<br />

the damper to open (VFD motor does not operate). When the damper is fully open, a<br />

normally open dry contact (end-switch) shall close. The closed end-switch is wired to a VFD<br />

digital input and allows VFD motor operation. Two separate safety interlock inputs shall be<br />

provided. When either safety is opened, the motor shall be commanded to coast to stop, and<br />

the damper shall be commanded to close. The keypad shall display “start enable 1 (or 2)<br />

missing.” The safety status shall also be transmitted over the serial communications bus. All<br />

digital inputs shall be programmable to initiate upon an application or removal of 24 vdc.<br />

f. Three (3) programmable digital Form-C relay outputs. The relays shall include programmable<br />

on and off delay times and adjustable hysteresis. Default settings shall be for run, not faulted<br />

(fail safe), and run permissive. The relays shall be rated for maximum switching current 8<br />

amps at 24 vdc and 0.4 A at 250 vac; Maximum voltage 300 vdc and 250 vac; continuous<br />

current rating 2 amps RMS. Outputs shall be true Form C type contacts; open collector<br />

outputs are not acceptable.<br />

g. Seven (7) programmable preset speeds.<br />

h. Two independently adjustable accelerate and decelerate ramps with 1 to 1800 seconds<br />

adjustable time ramps.<br />

i. The VFD shall include a motor flux optimization circuit that will automatically reduce applied<br />

motor voltage to the motor to optimize energy consumption and audible motor noise.<br />

j. The VFD shall include a carrier frequency control circuit that reduces the carrier frequency<br />

based on actual VFD temperature that allows the highest carrier frequency without derating<br />

the VFD or operating at high carrier frequency only at low speeds.<br />

k. The VFD shall include password protection against parameter changes.<br />

7. The keypad shall include a backlit LCD display. The display shall be in complete English<br />

words for programming and fault diagnostics (alphanumeric codes are not acceptable). The<br />

keypad shall utilize the following assistants:<br />

a. Start-up assistants.<br />

b. Parameter assistants.<br />

c. Maintenance assistant.<br />

d. Troubleshooting assistant.<br />

8. All applicable operating values shall be capable of being displayed in engineering (user)<br />

units. A minimum of three operating values from the list below shall be capable of being<br />

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HEATING-COOLING 15700-14


____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

displayed at all times. The display shall be in complete English words (alphanumeric codes<br />

are not acceptable):<br />

a. Output Frequency<br />

b. Motor Speed (rpm, percentage, or Engineering units)<br />

c. Motor Current<br />

d. Calculated Motor Torque<br />

e. Calculated Motor Power (kW)<br />

f. DC Bus Voltage<br />

g. Output Voltage<br />

9. The VFD shall include a fireman’s override input. Upon receipt of a contact closure from the<br />

fireman’s control station, the VFD shall operate at an adjustable preset speed. The mode<br />

shall override all other inputs (analog/digital, serial communication, and all keypad<br />

commands) and force the motor to run at the adjustable, preset speed. “Override Mode” shall<br />

be displayed on the keypad. Upon removal of the override signal, the VFD shall resume<br />

normal operation.<br />

10. Serial Communications:<br />

a. The VFD shall have an RS-485 port as standard. The standard protocols shall be Modbus,<br />

Johnson Controls N2 bus, and Siemens Building Technologies FLN. Optional protocols for<br />

Lon Works®, BACnet, Profibus, Ethernet, and DeviceNet shall be available. Each<br />

individual drive shall have the protocol in the base VFD. The use of third party gateways and<br />

multiplexers is not acceptable. All protocols shall be “certified” by the governing authority.<br />

Use of non-certified protocols is not allowed.<br />

b. Serial communication capabilities shall include, but not be limited to: run-stop control, speed<br />

set adjustment, proportional/integral/derivative (PID) control adjustments, current limit,<br />

accelerate/decelerate time adjustments, and lock and unlock the keypad. The drive shall<br />

have the capability of allowing the DDC to monitor feedback such as process variable<br />

feedback, output speed/frequency, current (in amps), percent torque, power (kW), kilowatthours<br />

(resettable), operating hours (resettable), and drive temperature. The DDC shall also<br />

be capable of monitoring the VFD relay output status, digital input status, and all analog input<br />

and analog output values. All diagnostic warning and fault information shall be transmitted<br />

over the serial communications bus. Remote VFD fault reset shall be possible. The following<br />

additional status indications and settings shall be transmitted over the serial communications<br />

bus — keypad “Hand” or “Auto” selected, bypass selected, the ability to change the PID set<br />

point, and the ability to force the unit to bypass (if bypass is specified). The DDC system shall<br />

also be able to monitor if the motor is running in the VFD mode or bypass mode (if bypass is<br />

specified) over serial communications. A minimum of 15 field parameters shall be capable of<br />

being monitored.<br />

c. The VFD shall allow the DDC to control the drive’s digital and analog outputs via the serial<br />

interface. This control shall be independent of any VFD function. For example, the analog<br />

outputs may be used for modulating chilled water valves or cooling tower bypass valves. The<br />

drive’s digital (relay) outputs may be used to actuate a damper, open a valve or control any<br />

other device that requires a maintained contact for operation. In addition, all of the drive’s<br />

digital and analog inputs shall be capable of being monitored by the DDC system.<br />

d. The VFD shall include an independent PID loop for customer use. The independent PID loop<br />

may be used for cooling tower bypass value control, chilled water value control, etc. Both the<br />

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HEATING-COOLING 15700-15


____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

VFD control PID loop and the independent PID loop shall continue functioning even if the<br />

serial communications connection is lost. The VFD shall keep the last good set point<br />

command and last good digital output (DO) and analog output (AO) commands in memory in<br />

the event the serial communications connection is lost.<br />

11. EMI/RFI Filters:<br />

All VFDs shall include EMI/RFI filters. The onboard filters shall allow the VFD assembly to be<br />

CE Marked and the VFD shall meet product standard EN 61800-3 for the First Environment<br />

restricted level.<br />

12. All VFDs through 50 hp shall be protected from input and output power miswiring. The VFD<br />

shall sense this condition and display an alarm on the keypad.<br />

13. Operational Functions:<br />

a. The drive shall contain two separate acceleration/ deceleration times with auto tuning for<br />

optimum setting (0.1 to 6000 seconds) with choice of linear, S, or C curves that shall be<br />

factory programmed to match the fan load and prevent nuisance overcurrent fault trips.<br />

b. The drive shall be equipped with both local/remote and manual/auto keys on touchpad.<br />

c. The drive shall be equipped with a quick setup key.<br />

d. The drive shall contain 15 preset speeds, which can be activated from the keypad, terminal<br />

inputs, and host computer.<br />

e. The drive shall have the capability of storable special custom user setting.<br />

f. The drive shall restart into a rotating motor operating in either the forward or reverse direction<br />

and match that frequency.<br />

g. The drive shall have adjustable soft stall (10% to 150%) which reduces frequency and<br />

voltage of the inverter to sustain a run in an overload situation factory programmed for each<br />

motor’s characteristics.<br />

h. The drive shall be capable of performing a time base pattern run using 4 groups of 8 patterns<br />

each using the 15 preset speed values for a maximum of 32 different patterns.<br />

i. The drive shall have adjustable UL listed electronic overload protection (10% to 100%)<br />

factory programmed to match each motor’s FLA/RLA ratings.<br />

j. The drive shall have a custom programmable volt/hertz pattern.<br />

14. Protective Features:<br />

a. The drive shall be rated for 200,000 AIC (ampere interrupting capacity). The use of input<br />

fuses to achieve this rating shall not be acceptable.<br />

b. The drive shall have external fault input.<br />

c. The drive shall be capable of resetting faults remotely and locally.<br />

d. The drive shall be programmable to alert the following alarms:<br />

1) Over torque alarm.<br />

2) Inverter overload pre-alarm.<br />

3) Motor overload pre-alarm.<br />

4) Braking resistor overload pre-alarm.<br />

5) Inverter overheat pre-alarm.<br />

6) Undercurrent alarm.<br />

7) Overcurrent pre-alarm.<br />

8) Communication error alarm.<br />

9) Cumulative timer alarm.<br />

10) Executing retry.<br />

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HEATING-COOLING 15700-16


____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

e. The drive shall identify and display the following faults:<br />

1) Overcurrent during acceleration trip.<br />

2) Overcurrent during deceleration trip.<br />

3) Overcurrent during normal run trip.<br />

4) Overcurrent on the DC Bus during acceleration trip.<br />

5) Overcurrent on the DC Bus during deceleration trip.<br />

6) Overcurrent on the DC Bus during normal run trip.<br />

7) Load end overcurrent trip detected at start-up (output terminals, motor wiring, etc.).<br />

8) U-phase short circuit trip detected at start-up.<br />

9) V-phase short circuit trip detected at start-up.<br />

10) W-phase short circuit trip detected at start-up.<br />

11) Overvoltage during acceleration trip.<br />

12) Overvoltage during deceleration trip.<br />

13) Overvoltage during normal (constant speed) run trip.<br />

14) Inverter overloaded trip.<br />

15) Motor overloaded trip.<br />

16) Inverter overheat trip.<br />

17) Emergency off trip message.<br />

18) EEPROM failure during write cycle.<br />

19) EEPROM abnormality during initial reading.<br />

20) RAM error.<br />

21) ROM error.<br />

22) CPU error.<br />

23) Communication interruption error.<br />

24) Gate array error.<br />

25) Output current detection circuit error.<br />

26) Option PCB error trip.<br />

27) Low operating current trip.<br />

28) Main circuit under voltage trip.<br />

29) Over torque trip.<br />

30) Software detected earth fault trip.<br />

31) Hardware detected earth fault trip.<br />

32) Inverter type form mismatch error.<br />

33) EEPROM type form mismatch error.<br />

15. Monitor Functions:<br />

a. The drive digital display shall be capable of displaying the following: Frequency, percent<br />

current, current amps, percent voltage I/O, voltage in volts I/O, RPM, GPM, I/O watts, torque,<br />

and input reference signal, kWh.<br />

b. The drive shall have 320 programmable parameters which can be changed while the drive is<br />

operating.<br />

c. The drive’s 353 parameters shall be adjustable from the 8-key touchpad or computer link.<br />

d. The drive’s 8-key touchpad shall be NEMA 12 rated.<br />

e. The drive’s keypad shall be capable of being extended 15 ft from the drive.<br />

f. The drive shall contain a reset of all parameters to factory default settings or user defaults<br />

(whichever one is chosen).<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

HEATING-COOLING 15700-17


____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

g. The drive shall have 2 programmable analog outputs programmable to 17 choices.<br />

h. The drive shall have one programmable relay output programmable to 67 choices.<br />

i. The drive shall have 8 programmable digital inputs programmable to 54 choices.<br />

j. The drive shall have a pulse train output proportional to frequency (48, 96, 360 times<br />

frequency).<br />

k. The drive shall have an elapsed time meter.<br />

Air handler shall be Carrier, Dunham-Bush, or McQuay.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

HEATING-COOLING 15700-18


BASE-MOUNTED PUMPS:<br />

Furnish and install the base-mounted pumps of the size, type, and capacity indicated on the drawings.<br />

All base-mounted pumps shall be single stage, non-overloading, centrifugal volute type. Impellers shall be<br />

bronze and shall be dynamically balanced. Bearings shall be of the ball or roller type and the shaft be steel.<br />

Pumps shall be provided with leakless mechanical shaft seal. All pumps shall be provided with flexible couplings<br />

which shall impose no restriction or normal end play or expansion.<br />

Each pump shall be provided with a cast iron or steel baseplate of ample size to hold both the pump and motor<br />

in alignment. Pumps and motor shall be aligned when running at normal temperature. Final alignment shall be<br />

made immediately prior to testing under the supervision of a representative of the pump manufacturer.<br />

All pumps shall operate at 1750 RPM. Motors shall be phase and voltage specified on plans, horizontal ball<br />

bearing, dripproof.<br />

Pumps shall be designed in accordance with the standards of the Hydraulic Institute, including the latest<br />

modifications.<br />

High points of pump casing shall be provided with air vent cocks. Cocks shall be extended outside of insulation<br />

specified.<br />

Pumps shall be Bell & Gossett or Taco.<br />

PUMP SUCTION DIFFUSERS:<br />

Pump suction diffusers to match the system pipe size and pump inlet size shall be furnished and installed where<br />

shown or noted on the drawings. Units shall consist of angle type body with inlet vanes and combination<br />

diffuser-strainer-orifice cylinder. Suction diffuser shall be Bell & Gossett or Taco.<br />

HOT & CHILLED WATER SPECIALTIES:<br />

Furnish and install complete the water specialties including the air separation tanks, ASME and bladder type<br />

expansion tanks, tank fittings, air vents, and specialty items required to make a complete and operable hot and<br />

chilled water system as shown on the drawings and as required to complete system intended.<br />

Manufacturer: Bell & Gossett, Taco, Wessels.<br />

Manual air vents shall be installed at all high points in the water system. Air vents shall be 3/8" ball valves and<br />

shall be installed on a 1/2" pipe nipple--6" long. Run 1/4" copper tube from vent to near floor-anchor tube<br />

securely to wall, pipe, or structural member.<br />

____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

HEATING-COOLING 15700-19


AIR SEPARATORS:<br />

Type: Provide air separators of tangential type constructed of steel and tested and stamped in accordance with<br />

section 8 of the ASME Code for a working pressure of 125 psig.<br />

Provide separators on hydronic systems capable of separating not less than 80 percent of the entrained air on<br />

the first passage of water and not less than 30 percent of residual air on each subsequent passage through the<br />

separator.<br />

Provide flanged inlet and outlet connections, 3/4-inch diameter valve drain connection and 1-inch diameter top<br />

air eliminator connection.<br />

Provide 1-inch diameter pipe from the top air eliminator point to a 5 gallon, steel, ASME stamped 125 pound<br />

working pressure air receiver vessel with automatic float vent.<br />

Provide 1-inch diameter globe valve between the air separator and the air receiver.<br />

EXPANSION TANKS:<br />

Furnish and install pre-pressurized diaphragm-type expansion tanks of sizes indicated on the drawings.<br />

Construct tanks of steel in accordance with section 8 of the ASME Code for a working pressure of 125 psig.<br />

Test and stamp tanks for the working pressure.<br />

Support tanks on 2-inch diameter steel pipe legs with cross bracing and floor plates or suspend on steel saddles<br />

with all-thread rod anchored to the structure.<br />

The tanks shall be the product of a manufacturer who certifies that his tanks have been a standard production<br />

model for five years prior to opening bids and warrants the diaphragm material unconditionally, against failure or<br />

leakage for a period of five years from the date of project acceptance.<br />

CHILLED & HOT WATER COILS:<br />

Furnish and install the cooling and heating coils of capacities as shown and specified on the drawings.<br />

Coils shall be of the extended surface type, fabricated of copper or brass tubing not less than 5/8” diameter with<br />

.035” thick walls and plate-type fins of copper or aluminum extending at right angles to the centerline of the<br />

tubes. Pressure parts of the coils shall be constructed and tested for a working pressure of not less than 200<br />

psig.<br />

Each coil section shall be mounted in a die-formed, 16 gauge, zinc-coated steel casing with mounting flanges.<br />

All coils shall have inlet, outlet, vent and drain connections for each section and shall have all connections at the<br />

same end.<br />

Coils shall be York, Dunham-Bush, Bohn, AAF, Carrier, Trane, or Thermal.<br />

____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

HEATING-COOLING 15700-20


WATER TREATMENT FOR HOT WATER SYSTEMS:<br />

Contractor shall furnish and install chemical treatment of the boiler water system on initial start-up to prevent the<br />

formation of scale, corrosion, sludging, and carry-over. Furnish and install a bypass chemical feeder equal to<br />

Dearborn Aqua-Serv on the boiler water make-up line as shown on the drawings. The chemical supplier shall<br />

analyze the raw water and prescribe the proper treatment formulation for the boiler system.<br />

UNIT HEATERS:<br />

Furnish and install in the locations shown on the plans a propeller fan unit heater of the type and rating specified.<br />

Each unit to have capacity, air delivery, and motor characteristics as shown on the schedule and shall be for the<br />

duty as shown on the plans.<br />

Unit heater coils shall be constructed of copper tubes with .035" thick walls, plate-type aluminum fins and steel<br />

headers. Tubes shall be expanded into the integral fin collars. The complete assembly shall be tested at 500<br />

pounds hydrostatic pressure. Adequate provisions shall be made for expansion and contracting of coils within<br />

the casing.<br />

Unit casings shall be of not less than 16 gauge steel. All casings to be phosphatized for rust resistance and<br />

finished with a baked enamel. All hard shall be plated for rust resistance.<br />

Motors and fans shall be designed for unit heater service and shall be tested for continuous duty as applied on<br />

each size to eliminate vibration and minimize sound. Heater design shall incorporate means for adequately<br />

cooling the motor when heat is on but the fan is not operating.<br />

Horizontal delivery units shall be equipped with formed louvers, 4-way individually adjustable.<br />

Vertical delivery units shall be provided with the diffuser specified.<br />

Unit heaters shall be Airtherm, Trane, Erincraft, or Modine.<br />

PART 3 – EXECUTION<br />

COORDINATION:<br />

All equipment and piping shall be arranged to allow for easy maintenance and access to service valves.<br />

Provide valves and unions or flanges at all pieces of equipment to allow maintenance.<br />

Install all control dampers, sensors, etc., as directed by the control contractor.<br />

____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

HEATING-COOLING 15700-21


PROTECTION AGAINST THE ELEMENTS:<br />

The contractor shall, at all times, take reasonable and adequate precautions to protect his work and all stored<br />

materials and equipment from damage by the elements, including flooding, windstorms, etc., and shall not<br />

expose the work of any other contractor to such damage.<br />

EXPANSION LOOPS:<br />

General: Provide expansion loops or offsets where indicated on the drawings or where required to relieve<br />

excessive stress in piping systems.<br />

<strong>Construction</strong>: Construct loops and offsets with pipe and long turn factory-made welded fittings sized to limit the<br />

stress in any part of the loop or piping system to the values in ANSI B31.1. Use ASTM A 53 pipe and fittings.<br />

Size expansion loops without cold spring.<br />

Provide two pipe guides, one on each side of each loop, and anchor to the building construction.<br />

INSTALLATION OF PUMPS:<br />

General: Install pumps where indicated and in accordance with manufacturer's published installation<br />

instructions.<br />

Support: Install floor mounted pumps on minimum of 4-inch high concrete base. Provide anchor bolt inserts<br />

poured in place. Pumps shall be mounted with cap screws. Grout pump base level.<br />

____________________________________________________________________________________________________________________________________________________________________________________<br />

____<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

HEATING-COOLING 15700-22


SECTION 15800 - AIR DISTRIBUTION<br />

PART 1 - GENERAL<br />

SCOPE:<br />

Work shall include the air distribution, ventilation, and exhaust duct systems, and all materials, equipment,<br />

and labor required to complete the systems shown on plans and specified herein.<br />

PART 2 - PRODUCTS<br />

Construct all ducts, plenums, etc., of the gauges specified in the latest editions of the applicable SMACNA<br />

manuals, unless otherwise shown. Sheets shall be free from blisters, slivers, pits, and imperfectly<br />

galvanized spots.<br />

Duct construction and installation details shall comply with the latest edition of the SMACNA Duct<br />

<strong>Construction</strong> Standards.<br />

Ducts from the fan unit discharge to VAV terminal boxes shall be constructed to meet the requirements of a<br />

+4 inch pressure class. All other supply air ducts shall be designed to meet the requirements for +2 inch<br />

pressurized ducts. All exhaust ducts shall be -2 inch suction ducts.<br />

+4" PRESSURE CLASS DUCTWORK:<br />

All ductwork on the discharge side of Air Conditioning units to the terminal boxes shall be +4" pressure class<br />

duct. It is the essence of the duct system to have a minimum pressure loss. Therefore, ducts shall be run in<br />

a straight line and shall be run so that the lowest beam or obstruction shall generally determine the<br />

centerline of the straight run. Eccentric reducing transition shall be avoided, but may be used where space<br />

is a determining factor. Bends and elbows other than those shown on the drawings shall have the approval<br />

of the Owner's representative before installation. No pipes, conduits, or any other obstructions shall be run<br />

through +4" P.C. ductwork.<br />

ROUND DUCTWORK +4" PRESSURE CLASS:<br />

The round +4" P.C. HVAC ductwork, fittings, and accessories shall be factory fabricated, spiral conduit.<br />

Ductwork may, when approved by the owner's representative, be fabricated in a 26 ga. standing rib<br />

configuration. The ducts shall be constructed of rust-resistant zinc-coated steel and shall be of the sizes<br />

called for on the drawings.<br />

All fittings in the round ducts shall be factory fabricated to match the spiral ducts and shall be of the same<br />

manufacturer.<br />

Round duct joints in diameters through 50 inches shall be sealed as follows:<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 1


Approved sealer equal to "Hard Cast" shall be applied to the coupling and fittings. Sealer is applied to the<br />

outside of the joint, extending 1 inch on each side of the joint bead and covering all screw heads. Plastic<br />

backed tape is immediately applied over the wet sealer.<br />

The duct sealer must be specifically formulated for the job sealing the field joints for high-pressure systems.<br />

The sealer shall be compatible with plastic-backed duct tape so the two shall cure and bond together.<br />

Samples of sealer and tape and the specification data sheets shall be submitted to the Owner's<br />

representative for approval.<br />

Flanged joints shall be sealed by Neoprene Rubber Gaskets.<br />

ACCESS DOORS AND PANELS:<br />

Location: Provide access doors in casings, plenums, and ducts where shown on the drawings and where<br />

specified for ready access to operating parts including fire dampers, smoke dampers, valves, and concealed<br />

coils.<br />

Pressure Clarification: Construct and install access doors in accordance with SMACNA Standards to suit<br />

the static pressure classifications and the locations where installed.<br />

Access Doors in Ducts: Provide and size doors as follows:<br />

1. Minimum 24-inch by 24-inch clear opening.<br />

2. When field conditions require an access opening smaller than 16-inch by 12-inch, provide a 24-inch<br />

long removable section of casing or duct, secured with quick acting locking devices, 6 inches on<br />

centers, to permit ready access without dismantling other equipment.<br />

Door Requirements: Provide doors in casings and duct as follows:<br />

1. Arrange doors so that system air pressure will assist closure and prevent opening when the system<br />

is in operation.<br />

2. Coordinate doors and equipment to provide unrestricted passage through clear door opening,<br />

without removal of any equipment.<br />

3. Where pressure regulating dampers are installed in ducts or plenums, provide access doors with a<br />

clear wire glass observation port, 6-inch by 6-inch minimum size. Anchor port with structural metal<br />

frame, resilient gaskets and stainless steel bolts.<br />

4. Hinges for doors in zinc coated or aluminum construction shall be steel or iron, zinc coated with<br />

brass pins.<br />

5. Hinges for doors in copper, copper nickel alloy construction shall be all brass.<br />

CLOSURE COLLARS:<br />

A duct ending at a wall or partition shall have the edge turned back to form a closure collar and flanged tight<br />

to the wall or partition so that no sharp or ragged edge appears.<br />

FLASHING:<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 2


Where ducts pierce roof construction, the flashing shall be provided as part of Division 7.<br />

The equipment bases and duct opening bases on the roof shall be constructed by this Contractor as shown<br />

on the drawings. The base shall be constructed to fit the equipment approved for construction. This<br />

Contractor shall construct and install a weatherproof inverted pan over the wood bases to act as a<br />

counterflashing and weatherproof hood for the base. All openings through the pan for equipment mounting<br />

shall be sealed weathertight with lead washers.<br />

TEST HOLES IN DUCTWORK:<br />

Test holes for testing air quantities in ducts shall be installed at locations to be specified by the Balancing<br />

Contractor. Rubber stoppers shall be provided for closing the test holes. Where these holes are installed in<br />

insulated ductwork, a removable plug of approved insulation material shall be provided. An instrument port<br />

shall be provided in the following locations for each fan system.<br />

Return air shaft and/or duct upstream of sound traps<br />

Return air fan plenum<br />

Main return air duct upstream of fresh air dampers<br />

Mixed air plenum<br />

Supply fan plenum<br />

Additional ports are to be installed in locations determined by the Owner's representative.<br />

Instrument ports shall be die cast with screwed cover for the insulation thickness specified. Ports shall be<br />

located outside of the plenum with 20-gauge sheet metal sleeve of the same size as the port opening,<br />

passing through insulation where ducts have interior insulation.<br />

CLEANOUT OPENINGS:<br />

Duct systems shall have cleanout openings equipped with tight fitting sheet metal doors. Doors shall be<br />

tightly latched without the use of tools.<br />

FIRE-RESISTIVE ACCESS OPENING:<br />

When cleanout openings are located in ducts within a fire-resistive shaft or enclosure, access openings shall<br />

be provided in the shaft or enclosure at each cleanout point.<br />

These access openings shall be equipped with tight-fitting sliding or hinged doors which are equal in<br />

fire-resistive protection to that of the shaft or enclosure.<br />

CLEARANCES:<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 3


Duct systems shall have a clearance from combustible construction of not less than 18 inches. This<br />

clearance may be reduced to not less than three inches, provided the combustible material is protected with<br />

materials approved for one-hour fire-resistive construction on the duct side.<br />

EXHAUST OUTLETS:<br />

Exhaust outlets shall extend thru the roof, unless otherwise noted. Such extension shall be at least two feet<br />

above the roof surface, at least 10 feet from any adjacent building, property line, or air intake opening into<br />

any building, and shall be located at least 10 feet above the adjoining grade level.<br />

BRANCH TAKEOFFS:<br />

Branch takeoffs shall be high efficiency type as shown on the drawings, and shall be fitted with adjustable<br />

lock balancing dampers, complete with locking quadrants. Where dampers are not accessible for<br />

adjustment from above, concealed ceiling regulators with adjustable chrome-plated covers shall be<br />

provided.<br />

DAMPER REGULATORS:<br />

All volume dampers and splitter dampers in exposed ductwork shall be provided with Ventlock No. 640 or<br />

Young No. 443 damper regulators. Each volume damper and splitter damper concealed above an<br />

inaccessible ceiling, etc., shall be provided with a shaft extended thru the ceiling, to which shall be attached<br />

a chrome-plated Ventlock No. 666 concealed damper regulator. No. 680 Ventlock miter gears shall be used<br />

where necessary.<br />

WALL PENETRATIONS:<br />

All ducts penetrating structural or architectural walls shall be sealed air and sound tight.<br />

FIRE RATED SURFACE PENETRATIONS:<br />

All ducts penetrating fire rated surfaces shall be sealed as directed in 15050.<br />

DUCTWORK:<br />

All ductwork shall be fabricated and installed in compliance with the latest SMACNA duct manuals.<br />

Sheet metal ducts shall be properly braced and reinforced with and, where they protrude above roof, they<br />

shall be properly flashed.<br />

DUCT JOINTS:<br />

All duct joints must be sealed airtight as required by Table 1-2 "SEAL CLASSIFICATION" of the "HVAC Duct<br />

<strong>Construction</strong> Manual". The term "seal" or "sealed" means use of mastic or mastic plus tape or gasketing as<br />

appropriate.<br />

DIMENSIONS:<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 4


Ducts, unless otherwise approved, shall conform accurately to the dimensions indicated on the drawings,<br />

and shall be straight and smooth on the inside with joints neatly finished. All duct sizes shown on the<br />

drawings are free area inside dimensions. Acoustically-lined ducts shall have outside dimensions increased<br />

as<br />

required to accommodate the acoustic lining specified and still maintain the free area inside dimensions<br />

shown on the drawings.<br />

Under no circumstances shall the cross section of any duct be decreased by dents, pipes, or hanger rods<br />

running through it unless otherwise indicated on the drawings. Neither shall the shape be changed without<br />

approval. No abrupt transitions that restrict the area shall be used. Where necessary to gain clearance, the<br />

duct seams may be turned inside. Structural and Architectural drawings shall be consulted for areas with<br />

restrictive clearances.<br />

FIELD VERIFICATION:<br />

No ductwork shall be fabricated without first field verifying that the available space (under actual job<br />

conditions) will permit installation of the ductwork without structural or other conflicts.<br />

FLEXIBLE CONNECTION:<br />

This contractor shall provide flexible connections not less than 4 inches wide, constructed of heavy,<br />

waterproof, woven plastic-coated glass fabric at the inlet and outlet connections of each fan unit, securely<br />

fastened to the unit and to the ductwork by a galvanized iron band, and provided with tightening screws.<br />

Corners shall be sewn tight shut.<br />

+4" PRESSURE CLASS FLEXIBLE CONNECTIONS:<br />

This flexible connection between the +4" P.C. ductwork and VAV boxes or fans shall be fabricated of<br />

neoprene-coated 1/8 inch glass fabric sheets with the ends vulcanized together. The flexible connection<br />

shall be securely attached to the fan and ductwork with heavy iron draw bands. Connections shall be 30ounce<br />

Ventglass.<br />

AIR FLOW MEASURING DEVICES:<br />

The sheet metal contractor shall install the air flow measuring devices as specified in Section 15900. The<br />

devices will be furnished by the control contractor.<br />

BELT GUARDS:<br />

Belt guards shall be fabricated and installed. Guards shall be constructed of 10-gauge wire, 1-inch mesh in<br />

1-1/2 inch angle-iron welded frames. All guards shall be provided with an opening for a tachometer and<br />

shall be either the split type or easily removable for belt repair. The guards shall be anchored securely to<br />

the floor or walls to prevent any vibration.<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 5


PRE-MANUFACTURED DUCTS:<br />

Runouts above ceiling from primary supply air ducts to VAV terminal boxes may be rigid conduit or premanufactured<br />

high pressure flex duct or a combination of the two.<br />

Runouts above ceiling from the terminal boxes to the ceiling diffusers shall be similar to "Genflex - Type IL".<br />

Maximum allowance length is 5'-0" in any given duct run. Duct to be factory fabricated with spring steel wire<br />

helix and 1" thick glass fiber insulation covered with external vapor barrier and lined with continuous nonperforated<br />

inner sleeve.<br />

Material shall comply with UMC Standard 10-1.<br />

RECTANGULAR DUCT LINING:<br />

The interior surface of all rectangular supply, return, make-up, outdoor, fresh, relief, and exhaust air ducts<br />

(except where noted otherwise), shall be lined with 1" thick fiberglass dual density duct liner, having an<br />

average "K" factor of .24 BTU at 75 deg. F mean. The liner shall meet standards NFPA No. 90A and No.<br />

90B and shall have the Underwriters' Laboratories, Inc., label.<br />

Duct liner shall be applied to the flat sheet with a 100% coverage of duct adhesive. The duct liner shall be<br />

cut to assure snug corner joints. The black surface of the liner shall face the air stream. On horizontal runs,<br />

tops of ducts over 12" in width and sides over 16" in height shall be additionally secured with welded pins<br />

and speed clips on a maximum of 15" centers. On vertical runs, gripnails or welded pins and speed clips<br />

shall be spaced on a maximum of 15" centers on all width dimensions over 12". Pins shall start within 2" of<br />

all cross joints within the duct section.<br />

Welded pins shall be cut virtually flush with the liner surface. Clips should be drawn down flush only and not<br />

so as to compress the liner and cause the leading edge of raise. All exposed edges and the leading edge of<br />

all cross joints of the liner shall be coated with adhesive.<br />

Material shall comply with UMC Standard 10-1.<br />

BOILER STACKS & BREECHINGS:<br />

Stack shall be double wall insulated positive pressure type as shown on plans, with necessary wall brackets,<br />

tee sections, cleanout doors, section bands, trim and fittings for a complete installation. Stack shall have 1"<br />

insulation, stainless steel liner and aluminized steel shell coated for field painting by the painting contractor.<br />

Stack shall be Metalbestos Model PS (UL listed).<br />

REGISTERS, GRILLES AND DIFFUSERS:<br />

Supply Air Diffusers:<br />

Furnish and install all supply air diffusers shown and specified on the drawings. All units to have opposed<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 6


lade balancing dampers. Diffusers to have 4-way air deflection. Diffusers shall be of steel, or anodized<br />

aluminum construction. Finish shall be bright white unless otherwise noted. Units shall be Titus, Carnes,<br />

Metalaire, Nailor, or Price.<br />

Return & Exhaust Air Registers & Grilles:<br />

Furnish and install all ceiling and sidewall return, exhaust, and registers and grilles shown and specified on<br />

the drawings. All units to be painted steel, or aluminum construction (where permitted by fire code) with<br />

bright white finish and opposed blade balancing dampers (registers and supply grilles only). All cores shall<br />

be removable or plaster frames shall be furnished with units. Registers and grilles shall be Titus, Metalaire,<br />

Nailor, Carnes or Price.<br />

Ceiling Diffusers:<br />

All ceiling diffusers shall be of the round, square, or rectangular type with louvered face and 1, 2, 3, or 4 way<br />

air pattern as indicated on the drawings. Units shall be painted steel, or aluminum construction (where<br />

permitted by fire code) with bright white finish and inner assembly shall be easily removable from outer<br />

frame without special tools. Louvers shall be spaced on 1-1/2" centers maximum.<br />

All diffusers shall be furnished with round or square opposed blade volume control and air extractor.<br />

Diffusers shall be Titus, Price, Metalaire, Nailor, or Carnes.<br />

General:<br />

Color and finish of all grilles, registers, and diffusers shall be bright white match ceiling grid. Coordinate with<br />

the Owner's representative.<br />

LOUVERS:<br />

At all air system openings in outside wall, install storm louvers.<br />

Construct louvers of aluminum with anodized aluminum custom color finish<br />

Slats shall be inclined at least 45 degrees from the horizontal and overlap a minimum of 1". Slats over 40"<br />

long shall have a 2" wide intermediate support. The exterior face of the louver shall be neatly fitted to the<br />

building wall, flashed at top, and caulked at sides and bottom. New open area for air passage shall be at<br />

least 50% of the nominal size. On the inside face of the louver, install a removable screen, consisting of 1/2"<br />

mesh galvanized wire screen in a galvanized channel frame. The louver shall have a sub-frame and shall<br />

be removable.<br />

Louver finish shall be Class I Color Anodized finish AA-M12C22A44 (Mechanical Finish: as fabricated, nonspecular;<br />

Chemical Finish: etched, medium matte; Anodic Coating: Class I Architectural, medium bronze<br />

colored anodic coating thicker than 0.7) complying with AAMA 606.1 AND 608.1.<br />

Caulk around louver frames with clear G.E. silicone sealer after installation.<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 7


Louvers shall be Airolite, Air Balance, Air Guide, American Warming or Dowco.<br />

ROOF HOODS:<br />

Furnish and install complete the roof hoods shown on plans and specified in the Equipment Schedule. All<br />

units shall be rigid aluminum construction, with vertical seams continuously welded. Hoods shall be<br />

stressed and sloped for drainage, and shall be complete with birdscreen, reinforced self-flashing insulated<br />

base, and<br />

all accessories required for a complete installation. Hoods shall be designed and fabricated to withstand<br />

wind gusts of 150 MPH without physical damage.<br />

Roof hoods shall be Penn "Airette", Airolite, or Cook.<br />

EXHAUST OR VENTILATION FANS:<br />

Roof-Mounted Type:<br />

Furnish and install complete the low profile roof-mounted exhaust fans of the size and capacity shown on<br />

the drawings.<br />

Roof-mounted fans shall be of the centrifugal type with spun aluminum hood. All parts exposed to weather<br />

and all fastenings shall be either aluminum or stainless steel. All fans to be equipped with permanently<br />

lubricated 2-speed (where specified) ball bearing motors located in separate compartment out of the air<br />

stream. Fan shall have adjustable V-belt drive, self-flashing insulated curb, backdraft dampers, birdscreen,<br />

disconnect switch, and shall be complete with all necessary fittings and transition pieces for a complete<br />

installation. All units shall bear the AMCA certified performance seal.<br />

Fans shall be Twin City, Cook, Penn, or Jenn-Air.<br />

Roof Mounted Ventilation Type:<br />

Furnish and install complete the roof mounted ventilation fan shown and specified on the drawings.<br />

Fan shall be a hooded, low profile, filtered, roof mounted, belt driven, propeller supply fan<br />

The fan shall be of bolted and welded construction. The motor, bearings, and drives shall be mounted on a<br />

welded tubular steel power assembly. The power assembly shall be rigidly secured to the fan housing. The<br />

steel fan housing shall include a minimum 14 gauge base with integral spun venture and continuously<br />

welded curb cap corners. The fan shall be enclosed with a minimum 18 gauge galvanized steel hood bolted<br />

to the fan housing. The hood shall have a removable top cap to allow unobstructed access to the motor and<br />

power assembly without removing entire hood. Filters shall be washable expanded aluminum media with 2”<br />

formed aluminum frame.<br />

All steel fan components shall be coated with a baked polyester powder coating. Paint must exceed 1,000<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 8


hour salt spray under ASTM B117 test method.<br />

Propeller shall be extruded aluminum airfoil design with cast aluminum hub. The blade pitch shall be factory<br />

set and locked. The hub shall be keyed and locked to the shaft utilizing two set screws or a taper lock<br />

bushing. Propeller shall be balanced in accordance with AMCA Standard 204-06.<br />

Motor shall be heavy duty type with permanently lubricated sealed ball bearings and furnished at the<br />

specified voltage, phase, and enclosure.<br />

Bearing construction shall be heavy duty regreasable ball type in a cast iron housing.<br />

Belts shall be oil and heat resistant, non-static type. Drives shall be precision machined cast iron type,<br />

keyed and securely attached to the wheel and motor shafts. Drives shall be sized for 150% of the installed<br />

motor horsepower. The variable pitch motor drive must be factory set to the specified fan RPM.<br />

Fan shall be Penn, Cook, Greenheck, Twin City or Jenn-Air.<br />

Ceiling Type:<br />

Furnish and install complete the ceiling-mounted exhaust fans shown and specified on the drawings.<br />

Fan shall have acoustically insulated housing for quiet operation. Air deliveries shall be as indicated on the<br />

drawings and shall be certified by AMCA performance tests.<br />

Fan shall have centrifugal wheel direct connected to motor. Ceiling grille shall be all aluminum construction<br />

with satin finish. Entire fan, motor, and wheel assembly shall be removable without disturbing the housing.<br />

Fan speeds shall not exceed 1100 RPM. Unit shall be complete with backdraft damper.<br />

Fan shall be Cook, Penn, Greenheck, Twin City, or Jenn-Air.<br />

AIR FILTER BANKS:<br />

Furnish and install the filtering bank systems shown and specified on the drawings. Filter banks shall be<br />

suitable for the space available. Filter banks shall be constructed and installed so as to prevent the passage<br />

of unfiltered air. Felt, rubber, or neoprene gaskets shall be provided between filter frames and unit casing,<br />

etc. Steel filter parts shall be protected against corrosion.<br />

Filter bank shall consist of 35% efficient (ASHRAE 52-76 test standard) replaceable media type air filters.<br />

The supporting front grid of each filter section shall be hinged to facilitate easy replacement of filter media.<br />

Filter frames shall be of 18 gauge galvanized steel construction with 11 gauge galvanized steel wire grids to<br />

support the media.<br />

Provide draft gauge on filter banks processing 10,000 CFM or more to indicate pressure drop across each<br />

filter bank.<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 9


Fan system shall not be operated to provide temporary heat or for other purposes, until the filters are in<br />

place.<br />

At time of acceptance of the work, new filter media shall be furnished and installed by the contractor.<br />

Provide one complete set of spare filter media (in addition to the new filters installed at time of acceptance)<br />

for each filter bank and store on site as directed by the owner's representative.<br />

Air filter banks shall be Cambridge, AAF, or Farr.<br />

VARIABLE AIR VOLUME RE-HEAT BOXES:<br />

Casings shall be 26 gauge galvanized with flange rectangular discharge duct connection. A one-piece<br />

aluminum backdraft damper shall be provided on the fan discharge. The damper shall be factory set and<br />

aligned to insure a precise seal. Leakage rate shall not exceed 2 percent of rated capacity at 0.5" static<br />

pressure.<br />

Automatic damper operators and controllers shall be furnished by the ATC contractor and installed by the<br />

VAV box manufacturer.<br />

The VAV box manufacturer shall furnish and install an approved cross flow sensor with a gain factor of not<br />

less than three (3).<br />

VAV boxes shall be provided with a pressure independent volume regulator which operates thru a<br />

thermostatically reset velocity controller to provide constant air delivery within plus or minus 5 percent of<br />

rated flow, and down to 25 percent of the VAV box rated CFM. Factory calibrated field adjustable setpoints<br />

shall be provided to set maximum and minimum CFM.<br />

The hot water heating coil shall be a single or multiple row unit as specified with plate-type aluminum fins<br />

and mechanically bonded to a copper tube carrier pipe.<br />

The entire unit shall be serviceable from a single ceiling access door.<br />

The sound attenuators shall be 26 gauge galvanized steel construction with high density matt-faced<br />

insulation. Insulation shall be UL listed and meet all requirements of NFPA-90A.<br />

Units shall be Metalaire, Price, Nailor or Titus.<br />

CROSS FLOW PRESSURE SENSORS FOR VAV BOXES:<br />

Sensors shall be aluminum corrosion resistant of the cross flow type with ported tubes and baffle mounted to<br />

a center manifold. The center manifold shall have 1/4" barb fittings for FRPE tubing, and shall provide a<br />

differential pressure proportional to the average velocity of air moving through duct.<br />

The sensors shall have an amplification factor (gain) of at least three and flow coefficient as follows:<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 10


Size Cv<br />

4 209<br />

5 315<br />

6 462<br />

7 612<br />

8 817<br />

10 1250<br />

12 1792<br />

14 2474<br />

16 3235<br />

PACKAGED AIR CONDITIONER (AC-1):<br />

Furnish and install complete the air-to-air split system packaged air conditioner shown and specified on the<br />

drawings.<br />

Evaporator section shall be ceiling mounted type with pre-charged refrigerant system, packaged controls,<br />

swing flow outlet air louvers, and packaged, integral, concealed drain pump. Unit shall be complete with<br />

filter section, hard wired, wall mounted thermostat, and all controls for automatic operation.<br />

Condensing unit section shall be complete with high performance hermetic compressor with high and low<br />

pressure safety controls, air cooled condenser with modulating fan controls for operation at outdoor air<br />

temperatures as cold as 0N F.<br />

Unit shall be EMI, Carrier, Mitsubishi or approved equal.<br />

AIR FILTERS:<br />

Provide one complete set of spare filter media (in addition to the new filters installed at time of acceptance)<br />

for each unit filter bank and store on site as directed by Architect.<br />

Air filter banks shall be Cambridge, AAF, or Eco-Air.<br />

HVAC SMOKE DETECTORS:<br />

All units above 2000 CFM shall be provided with smoke detectors located in the return air intake and supply<br />

air discharge as per IMC. Detectors to be provided and wired under Section 16000. Mechanical contractor<br />

shall install all detectors, and ATC contractor shall wire fan shutdown. See specification section 15900.<br />

Duct smoke detectors shall not be installed until just prior to final inspection to prevent dust and debris from<br />

contaminating detector.<br />

COMBINATION FIRE AND SMOKE DAMPERS:<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 11


Furnish and install at locations shown on plans, combination fire-smoke dampers. Frame shall be minimum<br />

16 gauge galvanized steel formed from a continuous channel section. Bearings shall be formed in the frame<br />

and shall match the contour of the blade. Blades shall be roll formed single-thickness galvanized steel and<br />

shall overlap both frame and adjacent blades a minimum of 3/4". Blade edge and jamb seals shall be low<br />

friction type non-degradable steel-to-steel and shall withstand 850N F. with a minimum leakage of 15 cfm/ft.<br />

at 1" w.g. Stainless steel flexible metal compression type jamb seals will not be accepted. The torque<br />

required to maintain the rating in the closed position shall be 0 in-lbs. Blade linkage shall be interconnected<br />

to the damper jackshaft on both ends.<br />

Each damper shall be 1-1/2 hour rated per UL Standard 555, and shall be classified by Underwriters<br />

Laboratories as a Leakage Rated Damper for use in smoke control systems under the latest version of UL<br />

555S. The leakage rating under UL 555S shall be no higher than leakage Class II. Dampers shall be tested<br />

in HVAC systems to ensure operation with pressures of at least 4" w.g. in the closed position, and 4000 fpm<br />

in the open position. Each damper shall carry a UL label (File No. R11767) and a CSFM label (File No.<br />

3225-368:008).<br />

Actuators shall open upon loss of power and shall be rated to an elevated temperature of 250N F. Actuators<br />

shall be factory installed and shall be 120 volt electric and shall provide a minimum of 75 in-lbs. of torque at<br />

the damper shaft. Damper leakage shall provide for fail closed fire operation independent of the actuator<br />

position. Actuator bracket shall be designed to allow for the installation of ductmate without realignment or<br />

alterations. Manufacturer shall provide a factory assembled sleeve of 16 gage galvanized steel standard.<br />

Damper and actuator assembly shall be factory cycled<br />

to ensure proper operation. Dampers shall be installed in accordance with manufacturer's installation<br />

instructions. Suitable access shall be provided for inspection and servicing of each damper.<br />

Electro-thermal Bi-Metallic Link (resettable) - Each damper assembly shall be equipped with a UL 33 listed<br />

electro-thermal bi-metallic resettable 'McCabe Link' that provided for fail closed fire and smoke operation<br />

independent of the actuator position, electric sensing stats will not be accepted. Electro-thermal McCabe<br />

link shall disengage damper linkage from actuator and mechanically lock damper in a closed position from<br />

either a smoke detector signal or when duct temperature exceeds 250N F. (shall not exceed operational limit<br />

of actuator). The design shall only allow damper to be reopened when the smoke detector signal is clear<br />

and the duct temperature has returned to a safe level, as per NFPA 92A. Damper assembly shall include<br />

dual position indicator switch package capable of positively indicating each damper's status as being fullopen<br />

or full-closed at remote central control panel. Actuator shall be fail open upon loss of power.<br />

Dampers shall be Pottorff Model FSD-142 with PI-50 dual position indicating switch package.<br />

Fire/smoke dampers to be provided by Division 15800 and wired by Division 16000. Dampers shall be<br />

installed by Division 15800. Damper shall be 120/1/60.<br />

DAMPERS - GENERAL:<br />

Damper frames shall be of not less than 13 gauge galvanized steel, formed for extra strength, with mounting<br />

-<br />

___________________________________________________________________________________<br />

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SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 12


holes for enclosed duct mounting.<br />

All damper blades shall be of not less than 16 gauge galvanized steel formed for strength and high velocity<br />

performance. Blades on all dampers must be of not over 6" in width. Blades shall be secured to 1/2"<br />

diameter zinc-plated axles by zinc-plated bolts and nuts. All blade bearings shall be nylon. Blade side<br />

edges shall seal off against spring stainless steel seals. Teflon-coated thrust bearings shall be provided at<br />

each end of every blade to minimize torque requirements and insure smooth operation. All blades linkage<br />

hardware shall be constructed of corrosion-resistant, zinc-plated steel and brass.<br />

AUTOMATIC DAMPERS:<br />

The ATC contractor shall furnish all automatic control dampers. The sheet metal contractor shall install all<br />

dampers and transition all ductwork to the dampers.<br />

PART 3 - EXECUTION<br />

JOB SITE CONDITIONS:<br />

Inspection:<br />

Prior to all work of this section, carefully inspect the installed work of all other trades and verify that all such<br />

work is complete to the point where this installation may properly commence.<br />

Verify that the work of this section may be installed in accordance with all pertinent codes and regulations in<br />

the approved shop drawings.<br />

Discrepancies:<br />

In the event of discrepancy, immediately notify the Owner.<br />

Do not proceed with installation in areas of discrepancy, until all such discrepancies have been fully<br />

resolved.<br />

INSTALLATION OF EQUIPMENT:<br />

Install all equipment with adequate space for service and maintenance.<br />

VAV boxes, fan coil units, and similar equipment which requires periodic service and maintenance shall be<br />

installed in plenum space within 2 ft. of finished ceilings, or within 2 ft. of the bottom chord of the structure.<br />

All visible surfaces behind grilles and registers shall be painted flat black.<br />

Care shall be taken to avoid interference with structure and the work of other trades. Do not cut into load<br />

carrying members without the approval of the Owner's representative.<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 13


INSTALLATION OF DUCTS:<br />

All ducts shall be installed in compliance with the latest editions of the SMACNA manuals.<br />

All necessary allowance and provisions shall be made in the installation of sheet metal ducts for the<br />

structural conditions of the building, and ducts shall be transformed or divided as may be required.<br />

Whenever this is necessary, the required area shall be maintained. All changes, however, must be<br />

approved and installed as directed.<br />

Pre-manufactured ducts shall be connected to rigid ducts and equipment with the solid wraps of fabric duct<br />

tape and tyton bands drawn tight to form an airtight joint.<br />

During the installation, the open ends of all ducts shall be protected by covering with plastic sheet tied in<br />

place to prevent debris and dirt from entering.<br />

Install this work in cooperation with other trades so that there will be no delay in progress of construction<br />

work. It is extremely important that the duct system be clean before connections are made to the VAV<br />

boxes.<br />

The contractor shall take special care when running exposed ductwork to insure that the final installation is<br />

neat in appearance.<br />

Spiral ducts running exposed in occupied areas shall be hung with an aircraft cable type hanger.<br />

Under no circumstances shall ductwork be supported from the metal roof deck.<br />

Ceiling outlets shall be rigidly supported from the overhead structure with G.I. wires or straps, or from rigid<br />

galvanized iron ductwork. Outlets shall not be supported from T-bar ceilings or metal roof deck.<br />

Hanger and Supports:<br />

Hangers for ducts up to 18" in width shall be placed on not more than 8'-0" centers. Ducts 19" and over in<br />

width shall be supported on not more than 4'-0" centers. Hangers shall be placed plumb and present a near<br />

appearance. Construct hangers from galvanized band iron 1" x 1/8" for duct up to 36" wide. Hangers shall<br />

extend down the sides of the ducts not less than 9". On ducts less than 9" in depth, hangers shall extend<br />

the full depth of the ducts. Attach hangers to ducts using not less than three rivets or parker screws of<br />

appropriate sizes. It is essential that all ducts be rigidly supported. Where vertical ducts pass thru floors or<br />

roofs, supporting angles shall be rigidly attached to ducts and to the structure. Angles shall be galvanized<br />

and of sufficient size to support the ductwork rigidly. Place supporting angles on at least two sides of the<br />

duct. For round ducts, strap hangers shall extend completely around ducts.<br />

Ceiling outlets shall be rigidly supported from the overhead structure with G.I. wires on straps, or from rigid<br />

galvanized iron ductwork. Outlets shall not be supported from T-bar ceilings unless approved by the<br />

owner's representative.<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

AIR DISTRIBUTION 15800 - 14


Ducts at Masonry:<br />

Where ducts are shown connecting to masonry openings and along edges of all plenums at floors and walls,<br />

provide a continuous 2" x 2" x 3/8" galvanized angle iron which shall be bolted to the construction and made<br />

airtight to the same by applying caulking compound. Sheet metal at these locations shall be bolted to the<br />

angle irons.<br />

Installation of Food Preparation Area Ducts:<br />

Connections from ductwork to hoods shall be performed by this section.<br />

Duct systems shall be so constructed and installed that moisture cannot become pocketed in any portion<br />

thereof, and the system shall slope not less than 1/4" per lineal foot towards the hood or toward an approved<br />

grease reservoir. Where horizontal ducts exceed 75 feet in length, the slope shall be not less than one inch<br />

per lineal foot. When a centrifugal fan is used, it shall be positioned so that the discharge outlet is in a<br />

bottom horizontal position and the air shall be so diverted that there will be no impingement on the roof,<br />

other equipment or parts of the structure.<br />

Provide access panels in the ductwork from kitchen hood exhaust fans to allow internal inspection and<br />

cleaning of exhaust ductwork.<br />

Locate not more than 12 feet 0 inches on centers, and at all elbows. Coordinate location of access panels<br />

with available maintenance access space.<br />

STORAGE OF DUCTS:<br />

Ductwork shall be stored in a protected area to prevent physical damage to the duct liner, and to insure that<br />

the duct liner is not exposed to excessive heat or moisture which would deteriorate the air side surface.<br />

Ductwork which has been improperly stored and/or sustained physical damage will be rejected, and shall<br />

be removed from the job site as directed by the Owner's representative.<br />

CLEANING OF DUCTS:<br />

Before ducts are insulated and before the ceiling is installed and final connections made to the terminal<br />

boxes, the fans shall be operated at full capacity to blow out any dirt and debris from ducts. If it is not<br />

practical to use the main supply blower for this cleaning, the ducts may be blown out in sections by a<br />

portable fan. After the ducts have been cleaned and initially pressure tested, the final connection shall be<br />

made to the terminal boxes.<br />

TESTING OF DUCTS:<br />

Supply, return, and exhaust ducts, plenums, and casings operating at duct pressures from +2" to -2" shall be<br />

tested and made substantially airtight at static pressure indicated for the system before covering with<br />

insulation or concealing in masonry. Substantially airtight shall be construed to mean a leakage rate less<br />

than 5% of the rated airflow.<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

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AIR DISTRIBUTION 15800 - 15


Supply air ducts operating at pressures above +2" shall be tested and made substantially airtight. Leakage<br />

shall be less than 1% of the rated air flow.<br />

Ducts including all flexible runouts shall be tested in accordance with SMACNA Duct <strong>Construction</strong><br />

Standards.<br />

After the vertical duct risers or branch ducts have all been tested and tied into the mains, and after the<br />

central station air handling apparatus has been installed, the mains shall be tested in accordance with<br />

SMACNA Duct <strong>Construction</strong> Standards.<br />

-<br />

___________________________________________________________________________________<br />

____________<br />

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SECTION 15900 – BUILDING MANAGEMENT AND CONTROL SYSTEM (BMCS)<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Includes all necessary software and materials for a complete and operating system<br />

without additional cost to the owner and as indicated elsewhere in the specification and<br />

shall include the following:<br />

1. Furnishing and installing a complete temperature control and building<br />

management system (BMCS) for the new classroom addition.<br />

a. Local Head End System Workstation (includes feature that provides<br />

functioning as a local Graphic Operator’s Interface) located at the school.<br />

b. All hardware, software and services necessary to seamlessly be<br />

connected through the Wide Area Network (WAN) to a fully implemented<br />

District Level Head End System located at the District Offices.<br />

c. Program the DDC and create the graphic screens.<br />

2. Engineering, programming, checking out and commissioning a complete system<br />

in accordance with design documents and sequences of operation.<br />

3. Furnishing and installing all the required conduit, cable and wire for the entire<br />

system.<br />

4. Mounting and wiring all temperature control and building management devices,<br />

controllers and equipment for a complete system.<br />

5. Creating and installing a complete graphical interface which will include all points<br />

and systems for the entire BMCS.<br />

6. Working with air balance contractor during the balancing phase of the project.<br />

Providing the necessary set points in the VAV controllers needed to do the<br />

pickup calibration. Providing the handheld tool required to modify each individual<br />

VAV box controller. This tool shall remain on the job site for future use by the<br />

District.<br />

7. District training, using job specific Operation and Maintenance Manuals.<br />

8. Documentation - Four hard copies of the Project's Operation and Maintenance<br />

Manuals. Provide CD ROM containing all job documentation (i.e. PDF files of<br />

data sheets, CAD files, DDC Programming etc.) with each O&M Manual.<br />

9. One-year warranty for all labor and equipment for the entire system.<br />

10. All valve operators on valves 2" and smaller are to be direct coupled.<br />

11. All low voltage wire shall be run in conduit where exposed in mechanical areas,<br />

areas not accessible, areas where it may be subject to damage, or areas with a<br />

single point of access requiring crawling in the concealed area. Low voltage wire<br />

may be installed in plenums and other concealed areas where easy and<br />

reasonable access is regularly available. Wire run in plenums and other<br />

concealed areas shall be plenum rated wire and shall meet all NEC and local<br />

code requirements.<br />

12. Furnish and install EBTRON Flow Sensors in all AHUs.<br />

13. Furnish and install CO2 sensors on all AHUs.<br />

B. Related Sections<br />

1. Division 15 - Installing of temperature control valves, thermal wells in pipes, DP<br />

Sensors and flow switches etc.<br />

2. Division 16 - Power provisions as described in Contract Documents.<br />

C. District To Provide -<br />

1. Connection point for District's BMCS LAN Communication (Ethernet).<br />

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1.2 SUBMITTALS<br />

A. Product Data - Manufacturer's original catalog data and descriptive information on each<br />

piece of equipment to be used.<br />

B. Shop Drawings<br />

1. Control diagram for each major and/or minor mechanical and electrical system to<br />

be monitored and controlled. Diagrams will show locations of control and<br />

operational components and devices. ATC diagrams will be generated using<br />

AutoCAD or similar software package drawn on 11 "Xl 7" or larger sheets.<br />

2. Ladder and wiring diagram for each controller.<br />

3. Ladder and wiring diagram for overall control system.<br />

4. Graphics penetration path in block diagram form.<br />

5. Software control schematics which accomplishes each "Sequence of Operation".<br />

6. Full and complete As-Built Drawings must be submitted and approved before<br />

final payment can be made.<br />

C. Closeout<br />

1. Operations And Maintenance Manual Data -<br />

a. Requirements are as follows -<br />

1) Provide operating and maintenance instructions for each item of<br />

equipment submitted under Product Data.<br />

2) Include copy of approved shop drawings.<br />

3) Provide all documentation hard copy and in digital format on CD<br />

format<br />

1.3 QUALITY ASSURANCE<br />

A. Pre-Installation Meeting - Schedule meeting with Division 16 and Division 15 installation<br />

contractors before installation of system begins.<br />

1.3 SCHEDULING<br />

A. Coordination<br />

Coordinate planning and installation of equipment with parties specified to be<br />

involved in BMCS including but not limited to:<br />

a. BMCS Contractor<br />

b. Electrical Subcontractor<br />

c. Mechanical Subcontractor<br />

d. District<br />

e. Architect and Consultants<br />

f. Balancing Subcontractor<br />

PART 2 - PRODUCTS<br />

2.1 COMPONENTS<br />

A. The following is a list of approved component manufacturer's:<br />

Work Station -<br />

a. Processor -Intel Pentium IV<br />

b. 512 Meg RAM<br />

c. R/W CDROM<br />

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d. Sound Card with Speakers<br />

e. 60 Gigabyte Hard Drive (minimum)<br />

f. 256 Megabyte Video Card<br />

g. 19" XVGA Flat Panel Monitor<br />

h. UPS - Omnipro Model 675<br />

i. Operating System – Windows XP Pro<br />

j. All required BMCS vendor and 3 party software.<br />

k. 56k Dial-up Modem<br />

l. 10/1 00 Network Interface Card<br />

m. Three button mouse and enhanced keyboard<br />

Laptop –<br />

a. Processor -Intel Pentium IV<br />

b. 512 Meg RAM<br />

c. R/W CDROM<br />

d. Sound Card with Speakers<br />

e. 60 Gigabyte Hard Drive (minimum)<br />

f. 256 Megabyte Video Card<br />

g. 17" XVGA Monitor<br />

h. UPS - Omnipro Model 675<br />

i. Operating System – Windows XP Pro<br />

j. All required BMCS vendor and 3 party software.<br />

k. 56k Dial-up Modem<br />

l. 10/1 00 Network Interface Card<br />

m. Three button mouse and enhanced keyboard<br />

2. Controllers -<br />

a. Alerton BACtalk or TAC (formerly Invensys) IA-Series Control Systems<br />

shall be utilized as specifically indicated and specified elsewhere in this<br />

specification.<br />

3. Sensors, actuators and other components - The following are approved<br />

manufacture's for the various field devices. Other manufacturers may be used if<br />

approved by engineer in writing at least I week prior to bid.<br />

a. Temperature Sensors - Invensys Building Systems, Alerton.<br />

b. Space Static Pressure Sensors - Dwyer, AutoTran, Mamac.<br />

c. Duct Static Pressure Sensors - Dwyer, AutoTran, Mamac.<br />

d. Control Relays - IDEC model RH2B-UL with base<br />

e. CT Relays - Veris - models H-800, H-904<br />

f. Stainless Steel Ball Valve/Actuator Combination - Honeywell, Belimo.<br />

g. Damper and Valve Actuator - Delta, Honeywell, Belimo<br />

h. DDC Panel Enclosures - Hoffman NEMA I with hinged locking door<br />

i. UPS for DDC Panels - Omnipro Model 280<br />

j. Transformer/Power Supplies - Kele, Honeywell<br />

k. Others devices as pre-approved by engineer<br />

I. Mechanical Timer - (0 to 1 Hr)<br />

m. Sensor Guards - Clear Plastic with key locking cover.<br />

n. Temperature Low Limit Stats – Honeywell or approved equal.<br />

o. Dampers - Ruskin CD5O or approved equal<br />

p. Outside air flow measuring sensor – EBTRON or Onicon.<br />

q. CO2 Sensor - Vulcain Infrared type or approved equal.<br />

r. Butterfly Valves - capable of a minimum 75 psig close off pressure,<br />

Delta, Honeywell, Johnson.<br />

2.2 APPROVED CONTRACTORS AND EQUIPMENT SUPPLIERS<br />

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A. Manufacturers: All components and controllers shall be manufactured by Invensys or<br />

Alerton unless specified otherwise<br />

1. Direct Digital Control Systems and Approved Installing Contractors:<br />

a. TAC (formerly Invensys) IA-Series Control System as installed by<br />

Yamas Controls Intermountain Inc. New system will be an extension of<br />

the existing TAC system installed in the building.<br />

b. Alerton BACtalk installed by Mountain Valley or D&L. If Alerton products<br />

are bid on this project, the contractor shall replace all control systems<br />

throughout the entire school.<br />

2.3 DISTRICT GRAPHICAL USER INTERFACE<br />

A. All necessary software, hardware, setup and programming shall be provided and<br />

implemented in order to accomplish a properly integrated Graphic User Interface (GUI).<br />

B. The color graphic terminal (which shall be part of the local Head End System at the<br />

school) shall be driven by software which displays all information In a graphical format.<br />

The operator shall access any information via a command prompted,<br />

mouse driven interface. The operator shall be able to penetrate to any level of desired<br />

system information without being required to enter any commands from the keyboard.<br />

1. The color CRT shall continuously display the present operator, local site<br />

connected to, number of total alarms for the system and total unacknowledged<br />

alarms. A section of the screen shall be dedicated to displaying the reported<br />

alarm.<br />

2. All system commands shall be graphically displayed using iconic, pull-down, popup<br />

or graphical data entry templates. Each command selection shall display an<br />

advisory description of the commands operation to inform the operator of the<br />

expected result.<br />

3. Pop-up windows shall be used to display groups, points and other pertinent<br />

information where a variety of items are available to choose from. This feature<br />

shall be context sensitive when a user/operator requires help during a particular<br />

function request.<br />

C. Graphics shall be provided to meet the Alpine School District's graphics standard. The<br />

graphics standard is the existing graphics standard at Cedar Ridge Elementary School.<br />

Contractor is required to customize each school to meet the standard at Cedar Ridge. No<br />

Canned programs are allowed and each graphic screen must meet the districts' standard<br />

for that area or application. Included in the graphics package must be all customized<br />

graphics that are for troubleshooting or energy management. Sample graphics screens<br />

are included at the end of this section.<br />

D. All system commands shall be graphically displayed using iconic, pull-down, pop-up or<br />

graphical.<br />

2.4 DISTRICT SUPERVISOR INTEGRATION<br />

A. Global Controllers (JACE/UNC)<br />

1. The only global controllers allowed are either a JACE-545 (available from Tridium<br />

Vykon) or a UNC-520 (available from TAC IA-Series, formerly Invensys IA-<br />

Series). No Substitutions are allowed. JACE-600 series controllers are not<br />

allowed. Sufficient resource space and processor allocation shall be insured to<br />

account for the quantity of nodes connected to the JACE/UNC global controller. If<br />

needed additional JACE/UNC global controllers shall be added to insure that<br />

proper resource space and processor allocations exist. In such a case, then a<br />

Web Supervisor or IA Enterprise Server must be added at the local school to<br />

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2.5 DDC EQUIPMENT<br />

properly integrate the JACE/UNC global controllers. Node licensing will be<br />

included to accomplish this.<br />

2. This specification requires the use of JACE/UNC at the local school level for the<br />

Building Automation System (BAS). It also requires that the BAS is seamlessly<br />

connected through the Wide Area Network (WAN) to a fully implemented District<br />

Level Head End System located at the District Offices. This is required to be<br />

either a Web Supervisor Workstation (with WS-1 available from Tridium) or a IA<br />

Enterprise Server (with IA-ENT-1 available from TAC) loaded and running on the<br />

workstation computer with corresponding GUI and global services implemented.<br />

This may be connected to the existing District Head End System Workstation<br />

located in the District offices. If a compatible Head End System Workstation does<br />

not already exist, then the BAS contractor is required to supply the necessary<br />

computer, software, programming and setup to establish a new Head End<br />

System Workstation at the District Offices.<br />

3. The local global controller (JACE/UNC) that will be connected to the existing or<br />

new Head End System Workstation shall provide all necessary software and the<br />

connection or node licenses to accomplish this.<br />

4. Global Controllers must have the following minimum capabilities:<br />

a. Must support either LONworks or BACnet communications.<br />

b. One Ethernet Port — 10/100 Mbps.<br />

c. Two RS-232 Ports.<br />

d. Two RS-485 Ports.<br />

e. Battery Backup.<br />

f. Flash memory for long term data backup.<br />

A. Application Specific Devices (ASDs)<br />

1. The contractor shall utilize and employ only the following controllers for any<br />

application specific devices (ASD) such as air handling units, rooftop units,<br />

unitary equipment, etc. (this excludes variable air volume terminal box<br />

controllers) No Substitutions are allowed:<br />

a. MNL-800 controllers (TAC, formerly Invensys)<br />

b. VLC-1188 (Alerton)<br />

2. MNL-800 Controllers (MNL-800).<br />

a. MNL-800's shall utilize a multi-tasking, multi-user operating system.<br />

b. All input/output signal conversion shall be performed through a minimum<br />

of a 16 bit A to D converter.<br />

c. All input points shall be universal in nature allowing their individual<br />

function definition to be assigned through the application software. All<br />

unused input points must be available as universally definable at the<br />

discretion of the owner.<br />

d. MNL-800's shall be in continuous direct communication with the network<br />

which forms the facility wide Building Automation System. The MNL800's<br />

shall communicate with the UNC at a baud rate of not less than 72,800<br />

baud.<br />

e. All control sequences programmed into the MNL-800 shall be stored in<br />

non-volatile memory. Power failures shall not cause the MNL-800<br />

memory to be lost.<br />

f. All control sequences shall be fully programmable at the MNL-800,<br />

allowing for the creation and editing of an application control sequence,<br />

while at the unit. The MNL-800 shall allow for the creation of unique<br />

application control sequences.<br />

g. The MNL-800 shall provide an input/output point trending utility that is<br />

capable of accumulating 48 analog point samples and 10 digital point<br />

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samples, per input/output point.<br />

h. The MNL-800 shall provide LED indication of transmit/receive<br />

communications performance, as well as for the proper/improper<br />

operation of the controller itself.<br />

i. The MNL-800 shall be provided with a battery backed time clock that is<br />

capable of maintaining the time of day and calendar for up to thirty days,<br />

upon loss of power to the MNL-800, without loss of setting. The battery<br />

for the time clock shall be replaceable by the customer.<br />

j. The MNL-800 shall be provided with integral time schedules; as a<br />

minimum, two seven day schedules with eight on/off periods per day<br />

shall be provided.<br />

k. Holliday override of weekly Schedules shall be provided for prescheduling<br />

of holidays, for the year in advance.<br />

I. The MNL-800 shall be provided in a MENA 1. The MNL-800 shall be<br />

constructed in a modular orientation such that service of the failed<br />

components can be done quickly and easily. The MNL-800 shall be<br />

directly wired to sensory devices, staging relays or modulating valves for<br />

heating and Cooling.<br />

m. MNL-800's shall be rated for service from -40 Deg. F to 140 Deg. F.<br />

3. VisualLogic Controller (VLC)<br />

a. VLC shall utilize a multi-tasking, multi-user operating system.<br />

b. All input/output signal conversion shall be performed through a minimum<br />

of a 10 bid A to D converter.<br />

c. All input points shall be universal in nature allowing their individual<br />

function definition to be assigned through the application software. All<br />

unused input points must be available as universally definable at the<br />

discretion of the owner.<br />

d. VLC shall be in continuous direct communication with the network which<br />

forms the facility wide Building Automation System. The VLC shall<br />

communicate with the Head End at a baud rate of not less than 72,800<br />

baud.<br />

e. All control sequences programmed into the VLC shall be stored in nonvolatile<br />

memory. Power failures shall not cause the VLC memory to be<br />

lost.<br />

f. All control sequences shall be fully programmable at the VLC, allowing<br />

for the creation and editing of an application control sequence, while at<br />

the unit. The VLC shall allow for the creation of unique application control<br />

sequences.<br />

g. The VLC shall provide an input/output point trending utility that is capable<br />

of accumulating 48 analog point samples and 10 digital point samples,<br />

per input/output point.<br />

4. Variable Air Volume Box Digital Controller: The only controller allowed for the<br />

VAV applications are MNL-V2's (TAC, formerly Invensys) and VAVi-SD (Alerton)<br />

No substitutions are allowed.<br />

a. Controller shall consist of a microprocessor, actuator, differential<br />

pressure transducer, field terminations, and operation/application system<br />

software in a single integrated package. All input/output signals shall be<br />

directly hardwired to the controller. Troubleshooting of input/output<br />

signals shall be easily executed through the wall sensor.<br />

b. All control sequences programmed in the controller shall be stored in<br />

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non-volatile memory, which is not dependent upon the presence of a<br />

battery to be retained.<br />

c. The VAV terminal manufacturer shall provide a multi-point, averaging,<br />

differential pressure sensor mounted on the inlet to each VAV box. The<br />

BAS contractor shall supply a line to low voltage transformer, of sufficient<br />

capacity, to power the controller plus all reheat valves and/or contactors<br />

and fan circuits associated with the VAV terminal and actuator<br />

assemblies. The BAS contractor shall provide all reheat control valves to<br />

the mechanical contractor for mounting and piping. The BAS contractor<br />

shall provide and install all wiring between the valve and controller and<br />

between the room sensor and the controller.<br />

d. Controller shall have manual positioning of the actuator and include a<br />

visual indication of the position of the actuator.<br />

e. Controller shall have LED indication of transmit/receive communications<br />

performance, as well as for the proper/improper operation of the<br />

controller itself.<br />

f. Controller shall support a peer to peer network using two wire type<br />

independent topologies without regard for the polarity of wiring. Wiring of<br />

communications shall support "Ts", "Stars", "Active Ts", "Active Stars"<br />

and "Distributed Stars" and other configurations without the use of<br />

termination resistors.<br />

g. Controller shall have zone temperature control of +/- 1 Deg F from<br />

setpoint.<br />

h. Controller shall have internal differential pressure transducer for<br />

pressure independent applications with an accuracy of ~ 5%.<br />

Controller shall be powered by a 24 VAC power source and shall comply<br />

with Class 2 wiring requirements.<br />

j. Controller shall be rated for service from 32 Deg. F to 131 Deg. F.<br />

k. Controller shall meet or exceed IEC 801.5 and ANSI C62.41 (IEEE-587,<br />

Category A & B) for surge immunity, IEC 801.4 for transient compliance<br />

and IEC 801.2 for electrostatic discharge. Where<br />

mounted in supply or return air plenums, the MNL-V2 enclosures shall<br />

comply with the requirements of UL 94-5V.<br />

l. MNL-V2 Input/Output.<br />

1) Self-calibrating Velocity Pressure Input (0-2" WC). The velocity<br />

pressure transducer shall be a continuously self-calibrating unit,<br />

which determines the zero velocity pressure point, by equalizing<br />

the pressure across the sensing element, every 10-15 seconds.<br />

2) Room Temperature Input.<br />

3) Occupancy Override Input.<br />

4) VAV Box Damper Output: Unless otherwise specified, the<br />

controller shall provide a minimum 6 N-m/53 Ib./inch integral<br />

electric actuator, having a 90 degree stroke rotation in a time of<br />

3 minutes maximum.<br />

5) Occupancy or Status Input.<br />

6) 0-100% Position Indication of Primary Damper Actuator, to be<br />

direct feedback from damper actuator.<br />

7) Room Setpoint Input.<br />

8) Auxiliary Temperature Input.<br />

9) Discharge air temperature sensor, located downstream of<br />

reheat coil.<br />

m. In addition to the inputs and output points described above, MNL<br />

controllers for fan assisted and/or reheat configurations, provide the<br />

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following additional control points:<br />

1) 3 digital outputs for fan control, up to 3 stages of electric reheat,<br />

floating valve actuator control or occupancy control of blinds,<br />

lights, etc.<br />

2) Digital outputs shall be pilot duty and directly control 24 VAC<br />

loads.<br />

5. VAV Box Room Sensors (MNL-S1)<br />

a. Room Sensor shall provide room temperature value to the VAV Box<br />

Controller.<br />

b. Room Sensor shall connect directly to the VAV Box Controller and shall<br />

not utilize any of the 1/0 points of the controller.<br />

c. Room Sensor shall be a two-wire connection to the controller that is<br />

polarity and wire type insensitive.<br />

d. Room Sensor shall have a communications jack for connection to the<br />

communication trunk to which the VAV Box Controller is connected.<br />

e. Room Sensor shall be a MNL-S1 and have a blank cover.<br />

B. Software:<br />

1. Controller and System HVAC Applications<br />

a. Provide latest version of Workplace Pro. Include and implement the<br />

following capabilities from the control units if documented by the<br />

specified sequence of operations:<br />

1) Load Control Programs: Demand limiting, duty cycling,<br />

automatic time scheduling, start/stop time optimization,<br />

occupied/unoccupied setback/setup, DDC with PID, and trend<br />

logging.<br />

PART 3- EXECUTION<br />

3.1 INSTALLATION<br />

2) HVAC Control Programs: Optimal run time, supply-air reset, and<br />

enthalpy/economizer switchover.<br />

3) Chiller Control Programs: Chilled water plant optimization with<br />

condenser water reset, chilled-water reset, chiller and pump<br />

equipment selection and sequencing.<br />

4) Boiler Control Programs: Boiler plant optimization with hot water<br />

supply reset, boiler and pump equipment selection and<br />

sequencing.<br />

5) Programming Application Features: Include trend point, alarm<br />

reporting, alarm lockout, weekly scheduling, staggered start,<br />

sequencing, anti-short cycling and calculated point.<br />

A. On-Site Assistance<br />

1. Occupancy Adjustments: Within one year of date of Substantial Completion,<br />

provide site visits, when requested by Owner, to adjust and calibrate<br />

components and to assist Owner's personnel in making program changes and in<br />

adjusting sensors and controls to suit actual conditions. The contractor shall<br />

specifically budget for no less than 40 hours on-site graphics assistance and no<br />

less than 40 hours of on-site programming assistance. In the event that the<br />

contractor is unable to meet the districts energy management requirements in<br />

the above allocated time, the contractor is required to spend whatever time is<br />

necessary to provide the district with a complete and operating system that<br />

meets the districts' requirements and standards. The standard shall be the<br />

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operating parameters on programming at Cedar Ridge Elementary School for all<br />

elementary schools.<br />

B. Training<br />

1. Provide a minimum of 40 hours of on-site or classroom training throughout the<br />

contract period for personnel designated by the Owner. Each session shall be a<br />

minimum of four hours in length and must be coordinated with the building<br />

Owner. Train the designated staff of Owners Representative and Owner to<br />

enable them to:<br />

a. Proficiently operate the system.<br />

b. Understand control system architecture and configuration.<br />

c. Understand DDC system components.<br />

d. Understand system operation, including DDC system control and<br />

optimizing routines (algorithms).<br />

e. Operate the workstation and peripherals.<br />

f. Log on and off the system.<br />

g. Access graphics, point reports, and logs.<br />

h. Adjust and change system set points, time schedules, and holiday<br />

schedules. Recognize malfunctions of the system by observation of the<br />

printed copy and graphical visual signals.<br />

j. Understand system drawings, and Operation and Maintenance manual.<br />

k. Understand the job layout and location of control components. Access<br />

data from DDC controllers.<br />

m. Operate portable operator’s terminals.<br />

C. Sensor Guards<br />

1. In classrooms, media center, corridors, storage rooms, toilet rooms, exercise<br />

rooms and multipurpose rooms, room sensors shall be wall-mounted and<br />

furnished complete with a clear plastic guard sized to fit the sensor. Guards shall<br />

have key locks.<br />

D. Sensors<br />

1. Provide insulating base where thermostat is mounted on exterior walls.<br />

2. Room, duct mounted or immersion type temperature sensors shall be furnished<br />

as required for the application. Averaging element sensors shall be used<br />

whenever there is a possibility of air temperature stratification in the ductwork.<br />

Averaging sensors shall be of sufficient length to provide accurate temperature<br />

measurements.<br />

E. Labeling<br />

1. All controls except individual room controls shall be permanently labeled with an<br />

identification name and number keyed to the ATC diagrams. Labels shall be<br />

mounted on or adjacent to the device such that if the device is replaced the label<br />

remains intact. This applies to both field and panel mounted controls.<br />

F. ATC and DDC Panels<br />

1. All panels shall be listed by ETL or UL.<br />

2. Each panel cabinet shall be made of steel (not less than 16 gage) with welded<br />

seams and finished corners. Provide a full back plate and full hinged door such<br />

that the assembly provides a completely enclosed panel. The panel shall be fully<br />

painted for a finished appearance. Supply panel with key locking latch.<br />

3. Each panel shall contain all controllers, relays and all other devices related to the<br />

systems served by that panel. All devices shall be mounted inside the panel or<br />

on the face of the panel. Appropriately sized nameplates made of black plastic<br />

laminate with white engraved letters shall be used to identify all panel mounted<br />

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devices.<br />

4. Panel Wiring: Run all wiring within enclosed distribution gutters (similar to<br />

Panduit). all wiring entering or leaving the panel shall terminate on numbered<br />

terminal strips. All wiring entering or leaving the panel shall be tagged with a<br />

permanent, identifying tag. All wire and tube identification numbers shall be<br />

designated on the control drawings. All wiring shall be color coded and the color<br />

shall not be changed between the terminal strip and the end destination of that<br />

wire.<br />

PART 4- SEQUENCE OF OPERATION<br />

4.1 GENERAL OPERATION<br />

A. Control Programs: The control programs to achieve the sequence of operation shall reside<br />

in the field controller. These controllers shall be capable of standalone operation, such that<br />

if communication with the network level controller is lost or disrupted, the sequence of<br />

operation will continue to operate. Global functions such as Scheduling, Optimal<br />

Start/Stop, and Outside Air Temperature Reset may reside on the Global Controller.<br />

B. Optimal Start/Stop is incorporated into the District system-wide energy management<br />

program. Any time a school experiences and school wide change of state (i.e. unoccupiedoccupied<br />

or power-up after loss of electrical power), the EMS shall initiate a school wide<br />

optimal start-up procedure so as to minimize the electrical demand based on a 15-minute<br />

sliding window.<br />

C. Human Machine Interface (HMI): The HMI shall be a PC based graphical package. User's<br />

privileges determine whether setpoints and parameters can be modified or outputs<br />

manually overridden.<br />

1. This graphical package shall contain graphical representations of the mechanical<br />

equipment.<br />

2. The graphics shall display all the digital and analog points as listed in the points<br />

listed for each mechanical system.<br />

3. Digital output points shall have the capability to be manually overridden on and off<br />

from the HMI. These overrides may be timed, until or forever. Manual overrides<br />

cannot override any safety conditions.<br />

4. Analog output points shall have the capability to be manually overridden on and<br />

off from the HMI. These overrides may be timed, until or forever. Manual overrides<br />

cannot override any safety conditions.<br />

5. All setpoints, parameters and calculated values shall be displayed and adjustable<br />

from the HMI.<br />

6. All setpoints and parameters defined as (adjustable) shall be adjustable from the<br />

HMI.<br />

4.2 VAV WITH REHEAT<br />

A. Each variable air volume box consists of a room sensor, a supply damper with an over<br />

the shaft Direct Digital Controller, modulating integral damper motor with quick release,<br />

integral differential pressure sensor, Hot Water Reheat Coil, and a Flo-Cross 2 X 12<br />

points averaging and signal amplifying air flow sensor. The temperature control shall<br />

utilize Proportional, Integral and Derivative (PID) algorithms. Each VAV box shall include<br />

maximum and minimum (cooling and heating) flow settings (CFM), Morning Warm-<br />

Up/Cool-Down, Energy Consumption, and Room Temperature Control. The VAV box<br />

shall be controlled through the BAS as follows:<br />

1. Unoccupied Mode<br />

a. When the central air handling unit is off, the BAS shall command the<br />

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VAV supply air damper closed.<br />

b. When the central air handling unit is off, the BAS shall command the<br />

reheat coil hot water valve closed.<br />

c. If the room temperature falls below 50 Deg F. (adjustable), the BAS shall<br />

generate an alarm.<br />

d. Unoccupied Limits<br />

1) Night Low Limit: When the BAS schedule is in the unoccupied<br />

mode the room temperature setpoint shall be reset as follows:<br />

OAT Setpoint<br />

0 Deg F 60 Deg F<br />

32 Deg F 55 Deg F<br />

e. In rooms with convectors, the convector hot water valve shall be<br />

modulated to maintain the night low limit temperature. If a room<br />

temperature falls below the night low limit, the air handler shall be<br />

commanded on and shall continue on and run until the room<br />

temperature rises by 5 degree F (adjustable).<br />

2. Occupied Mode<br />

a. The BAS and the room occupancy sensor shall schedule the VAV to<br />

occupied mode. The central air handling unit must be running before the<br />

VAV will operate in the occupied mode.<br />

b. If the central air handling unit is running before the VAV is scheduled<br />

occupied, the VAV shall be in the warmup/cooldown mode.<br />

c. The cooling setpoint shall be 3 Deg F (adjustable) greater than the<br />

heating setpoint, and the heating setpoint is reset by the following<br />

schedule:<br />

OAT Setpoint<br />

40 F 72 F<br />

68 F 70 F<br />

d. Cooling:<br />

1) The BAS shall modulate the VAV supply air damper to maintain<br />

room temperature of 73 Deg F. Reset with the table above.<br />

2) The supply damper shall be modulated towards the maximum<br />

position as the room temperature rises above setpoint and shall<br />

be modulated towards the minimum position as the room<br />

temperature drops below the setpoint.<br />

3) The VAV shall operate independent of the supply air pressure.<br />

e. Ventilation:<br />

1) In the occupied mode the VAV box shall open to the Ventilation<br />

minimum setpoint.<br />

f. Heating:<br />

1) When the room temperature drops below the heating setpoint,<br />

the VAV Box shall be considered to be in the heating mode.<br />

2) The BAS shall modulate VAV supply air damper to maintain the<br />

heating minimum flow (CFM).<br />

3) When the room temperature drops below the heating setpoint,<br />

the BAS shall modulate the hot water reheat valve to maintain<br />

the heating setpoint of 70 Deg F. (adjustable). The BAS shall<br />

start to open the hot water reheat valve when the room<br />

temperature drops below 70 Deg F. The BAS shall modulate the<br />

hot water reheat valve to the full open position when the room<br />

temperature drops below the heating setpoint by 1 Deg<br />

F. (adjustable). The VAV box shall modulate open to the heating<br />

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air flow. The discharge air temperature shall be limited to 100<br />

Deg F.<br />

4) The BAS shall limit the maximum cooling setpoints to 75 Deg F.<br />

(adjustable) and the minimum cooling setpoint to 73 Deg F.<br />

(adjustable).<br />

5) The BAS shall limit the maximum heating setpoint to 72 Deg F.<br />

(adjustable) and the minimum heating setpoint to 70 Deg F.<br />

(adjustable).<br />

6) If the room temperature rises 3 Deg F. (adjustable) above the<br />

cooling setpoint, the BAS shall generate an alarm. If the room<br />

temperature drops 3 Deg F. (adjustable) below the heating<br />

setpoint, the BAS shall generate an alarm.<br />

7) Convector shall be controlled in sequence with the reheat coil.<br />

Convector valve shall open first, followed by the reheat coil<br />

valve.<br />

g. Warm-up Cool-Down Mode<br />

1) When the central air handling unit is in the Warm-Up mode, the<br />

BAS shall reverse the action of the VAV box so as the room<br />

temperature drops below setpoint the box will modulate towards<br />

maximum position and as the room temperature rises above the<br />

setpoint the box will modulate towards minimum position. When<br />

the Warmup mode is concluded the VAV box shall operate in the<br />

same manner as during the Occupied Mode.<br />

2) The BAS shall command the hot water reheat valve closed.<br />

3) When the central air handling units is in the Cool-Down mode,<br />

the VAV box shall operate in the same manner as during the<br />

Occupied Mode except the heating shall be disabled.<br />

h. Energy Consumption<br />

1) The BAS shall monitor the supply air temperature to the VAV<br />

Box, the VAV room temperature and the supply air flow in CFM.<br />

2) The BAS shall monitor and totalize the energy consumption of<br />

the VAV zone in Btuh.<br />

i. VAV Room Sensor<br />

1) The VAV Room Sensor shall provide room temperature value to<br />

the controller.<br />

2) The VAV Room Sensor shall be supplied in the following<br />

manner:<br />

a) Tamper-resistant with tenant override to allow timed<br />

override of unoccupied to occupied mode of operation.<br />

b) LED indication of override state.<br />

j. Point List<br />

1) Inputs<br />

a) Al Room Temperature<br />

b) Al VAV Box Velocity Pressure<br />

c) Al VAV Box Supply Flow (CFM)<br />

d) Al Energy Consumption in BTU<br />

e) Al Totalized Energy Consumption in BTUH.<br />

f) Al VAV Supply Air Temperature.<br />

2) Outputs<br />

a) AO VAV Supply Damper<br />

b) AO Hot Water Reheat Valve<br />

c) DO Occupied Mode<br />

d) AO Convector Valve<br />

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4.3 BOILER OPERATION - HOT WATER SYSTEM<br />

1. Boiler and associated pumps are enabled when OAT is less than 60 Deg F.<br />

(adjustable). HW pumps shall be monitored with Current Transformers (CT) and<br />

controlled by the BAS. HW supply and return temperature shall be monitored by a<br />

stainless steel temperature sensor mounted in a Stainless Steel thermal well.<br />

2. System Operation<br />

a. There are 2 hot water heating pumps. Pumps ‘P-1’ and ‘P-2’ operate during the<br />

OCCUPIED and WARM-UP modes and are each rated at 50% of the building load.<br />

b. When the panel mounted toggle HAND-OFF-AUTO (H-O-A) switches are in the<br />

AUTO position, these pumps will be controlled by the building energy management<br />

system. During the OCCUPIED or WARM-UP modes, if the outside temperature is<br />

below 72 degrees F., pump P1 will start. If the outside temperature is below 40<br />

degrees F., both pumps P1 and P2 will start.<br />

c. When the panel mounted toggle HAND-OFF-AUTO (H-O-A) switch is in the AUTO<br />

position, the boiler is enabled by the building management system. The boiler will<br />

be enabled whenever one or more of the heating pumps is running. Once<br />

enabled, the boiler operates from its factory-furnished and installed operating and<br />

safety controls. The DDC system will modulate boiler leaving hot water<br />

temperature.<br />

d. When the central air handling unit is off, the BAS shall command the hot water<br />

valve closed.<br />

e. If the room temperature falls below 50 Deg F. (adjustable), the BAS shall generate<br />

an alarm.<br />

f. A local DDC controller with analog temperature sensors located in both the supply<br />

water and the outdoor air shall modulate thru the boiler control system the hot<br />

water temperature to maintain building supply water temperature (reset from<br />

outdoor temperature) as follows:<br />

4.4 CULINARY HOT WATER SYSTEMS<br />

OUTDOOR TEMPERATURE HOT WATER TEMPERATURE<br />

70 degrees F. 90 degrees F.<br />

0 degrees F. 180 degrees F.<br />

A. When the starter or MCC mounted (H-O-A) switches are in the AUTO position, and any<br />

of the fan systems is running in the OCCUPIED mode, a strap-on thermostat mounted on<br />

the culinary hot water return line shall cycle domestic hot water pump to maintain 120 F<br />

(initial setting) culinary return water temperature.<br />

4.5 CHILLED WATER SYSTEM<br />

A. When the starter or MCC mounted (H-O-A) switches are in the AUTO position, the chilled<br />

water pumps shall be controlled by the building energy management system.<br />

B. When the outdoor temperature is above 55 F, the chilled water pump shall start and run<br />

continuously whenever a fan system is in OCCUPIED mode and the chilled water valve<br />

is open more than 10%.<br />

C. When the starter or MCC mounted (H-O-A) switches are in the AUTO position, the chiller<br />

shall be enabled to operate under its factory supplied controls to maintain the discharge<br />

water temperature as reset by the building energy management system.<br />

D. The chiller will not start unless the chilled water pump is running and chilled water flow<br />

has been proven by a paddle type water flow switch. A BTU meter will measure the<br />

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secondary water differential temperature and water flow to the building.<br />

E. The chilled water supply temperature shall be reset based on outside air temperature<br />

according to the following schedule:<br />

Outside Air Temperature CHS Temperature<br />

95 0 F 45 0 F<br />

55 0 F 50 0 F<br />

F. Interface the BMCS with the chiller interface panel. Provide on-off control and monitoring,<br />

CHS supply temperature control and monitoring, demand limiting and general alarm<br />

monitoring.<br />

4.7 VAV SUPPLY AIR FAN SYSTEMS<br />

A. The air handler shall be equipped with supply fan; hot water preheat and chilled water<br />

coils; angle filter bank; outside air and return air dampers.<br />

B. Systems shall be individually started, stopped and controlled by the building energy<br />

management system (BAS). Provide manual 0-6 hour override timers (2) located as<br />

directed to provide local override of each fan system to the OCCUPIED mode.<br />

C. Supply fan speeds are controlled by VFD's.<br />

D. 0-2" w.c. supply duct static pressure transmitters located where shown on the plans and<br />

acting through DDC controllers shall modulate each VFD to maintain required supply duct<br />

static pressure. Duct static pressure shall be reset from zone requiring most cooling. Duct<br />

static pressure transmitters shall have an accuracy of 2% or better.<br />

E. A manual reset high limit pressure switch sensing discharge duct static shall shut down<br />

the fan if its setting is exceeded.<br />

F. Minimum Outside Air Control - The minimum outside air flow shall be controlled between<br />

the upper and lower air flows by a CO2 sensor, If the CO2 level is below setpoint (800<br />

PPM), the outside air dampers shall close to the lower air flow. The outside air dampers<br />

and return air dampers will modulate to maintain the minimum air flow.<br />

G. During the OCCUPIED mode and when the outdoor air temperature is below 55 F, a<br />

DDC controller shall modulate the boiler water temperature and the outdoor air and<br />

return air dampers in sequence to maintain discharge air temperature according to the<br />

following schedule:<br />

Outdoor Air Temperature Discharge Air Temperature<br />

55 F 55 F<br />

0 F 60 F<br />

H. If the outside air temperature is above 72 F, the outside air damper shall close to the<br />

minimum CFM position and the return air damper shall open correspondingly.<br />

I. The amount of outdoor air passing through the outdoor air damper and the outdoor air<br />

damper position shall be measured and displayed at the boiler room ATC panel.<br />

J. A return air temperature sensor shall prevent the outdoor air damper from opening until<br />

the return air temperature rises above 68 deg, F.<br />

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K. The outside air dampers and relief air dampers shall close completely whenever the<br />

supply and return fans are off and/or when the system is in the UNOCCUPIED or<br />

WARMUP modes.<br />

L. A low limit freeze protection thermostat shall stop the fan if the mixed air temperature<br />

drops below 38 F. and the heating hot water system pump(s) shall start.<br />

M. Smoke detectors shall be incorporated into the building fire alarm system in accordance<br />

with NFPA 90A. Both supply fans shall stop if the building fire alarm system is activated.<br />

Refer to the Fire Alarm System.<br />

N. Provide fire alarm interface relays of the proper coil voltage in the fan systems ATC<br />

panels to stop the supply fans whenever the building fire alarm system is in alarm.<br />

Control power to these relays will be provided by Division 16.<br />

0. The night PURGE mode for each fan system shall be initiated by manual commands<br />

from the District. When these commands are received, each fan system shall be<br />

switched to the OCCUPIED mode. Discharge temperature setpoints shall set to 52 Deg<br />

F. PURGE mode shall continue until the temperatures at the fan system space<br />

temperature sensors drops to 74 F.<br />

P. Once the fan systems space temperatures have reached PURGE setpoint, the fans shall<br />

stop until the regularly scheduled OCCUPIED mode begins.<br />

Q. The WARM-UP mode for the building shall be initiated by a manual command from the<br />

District. When this command is received, fan system shall be switched to the<br />

OCCUPIED mode but the outdoor and relief air dampers shall remain closed. WARM-UP<br />

mode shall continue until the return air temperature at both fan systems has risen to 68 F.<br />

R. Once the fan system return air temperatures have reached WARM-UP setpoint, fan<br />

systems shall switch to the regular OCCUPIED mode.<br />

S. In Unoccupied Mode, the supply and return fans start when the lowest space temperature<br />

drops below the night setpoint temperature and runs until the lowest space temperature<br />

rises 50 Deg F above the night setpoint temperature.<br />

T. Provide a differential pressure transmitter with its sensing tips located across fan system<br />

filter bank.<br />

U. Provide software to provide an alarm to the District Host if the filter differential pressure<br />

continuously exceeds a software setpoint for 15 minutes.<br />

4.7 BUILDING PRESSURIZATION<br />

A. Positive building differential pressure of 0.05 inches w.c. is maintained by modulating the<br />

relief air damper at the roof hoods. The relief damper shall modulate to maintain building<br />

static pressure.<br />

B. Upon shutdown of the air handling unit system relief air dampers shall close.<br />

4.8 UNIT HEATER CONTROL<br />

A. A room thermostat shall cycle a normally open heating valve to maintain desired space<br />

temperature. A strap-on aquastat on the supply pipe will not allow the fan to operate<br />

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4.9 BOlLER ROOM<br />

below 100 Deg F.<br />

A. An electric room thermostat shall cycle the unit heater to maintain minimum desired boiler<br />

room temperature. Initial thermostat setpoint shall be 60 F.<br />

B. Emergency Shutdown: Provide emergency boiler shutdown switches at each boiler room<br />

door. Switch will shut down the control power to the boiler and water heater. Each switch<br />

shall be located outside of the door. Label the switch "Emergency Boiler Shutdown<br />

switch". Switch shall be push-button type.<br />

4.10 TOILET ROOM EXHAUST FANS<br />

A. Ceiling mounted, toilet room exhaust fans shall be individually switched with the light<br />

switch in the area served. In addition, each exhaust fan shall run for 10 minutes after the<br />

room lights have been turned off.<br />

B. Roof mounted, toilet room exhaust fans shall be individually operated by pre-determined<br />

schedules from the building DDC system.<br />

4.11 MECHANICAL ROOM VENETILATION CONTROL<br />

A. A room temperature sensor, acting through a DDC controller shall cycle ventilation fan<br />

and open the dampers in the neck of the fan to maintain desired mechanical room<br />

temperature.<br />

4.12 GLYCOL FEED SYSTEM<br />

A. The glycol feed system shall be furnished complete by the vendor. The ATC contractor<br />

shall provide 120-volt power, interconnecting wiring between components as necessary<br />

to make a complete operational system.<br />

4.13 SPLIT DX SYSTEMS (Telecomm Rooms)<br />

A. Provide control wiring from the indoor unit to the outdoor unit. Connect into the BMCS.<br />

System shall be controlled through a wall mounted cooling thermostat provided by the<br />

system manufacturer.<br />

4.14 BUILDING AUTOMATION SYSTEM<br />

A. The control contractor shall furnish and install all DDC controllers, DDC/pneumatic<br />

transducers, sensors, interface relays, wiring and other field accessories for the building<br />

automation system to provide for implementation of this sequence of operation and the<br />

representative input-output points listed below.<br />

DDC SYSTEM INPUT/OUTPUT SUMMARY<br />

(List is not comprehensive)<br />

1. DIGITAL OUTPUTS:<br />

a. CHILLER ENABLE-DISABLE<br />

b. CHILLED WATER PUMP START-STOP<br />

c. SUPPLY FAN VFD START-STOP<br />

d. MAIN HEATING PUMPS START-STOP<br />

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e. EXHAUST FANS START-STOP<br />

f. 120 F CULINARY SYSTEM ENABLE-DISABLE<br />

g. VAV BOXES ALL DATA<br />

2. DIGITAL INPUTS:<br />

a. CHILLER (each compressor) RUN STATUS<br />

b. CHILLER STATUS<br />

c. CHILLER FAILURE ALARM (1) SAFETY SHUTDOWN<br />

d. CHILLED WATER FLOW (1) STATUS<br />

e. SUPPLY FAN VFD STATUS<br />

f. BUILDING FIRE ALARM SYSTEM STATUS<br />

g. FREEZE PROTECTION THERMOSTAT STATUS<br />

h. DISCHARGE DUCT HIGH STATIC STATUS<br />

i. 0-6 HOUR OVERRIDE TIMER STATUS<br />

j. HEATING WATER PUMPS STATUS<br />

k. CHILLED WATER PUMP STATUS<br />

l. CHILLED WATER FLOW STATUS<br />

m. VAV BOXES ALL DATA<br />

3. ANALOG INPUTS:<br />

a. CHILLED WATER SUPPLY TEMP<br />

b. CH1LLED WATER RETURN TEMP<br />

c. HOT WATER SUPPLY TEMP<br />

d. HOT WATER RETURN TEMP<br />

e. CULINARY 120 F STORAGE TANK TEMP<br />

f. BOILER TEMP<br />

g. OUTDOOR – AIR TEMP TEMP<br />

h. RETURN AIR CARBON DIOXIDE SENSOR CO2<br />

i. SUPPLY AIR TEMP TEMP<br />

j. MIXED AIR TEMP TEMP<br />

k. RETURN AIR TEMP TEMP<br />

l. VAV SYSTEM SUPPLY DUCT STATIC PRESS<br />

m. FILTER BANK PRESS<br />

n. VAV BOXES ALL DATA<br />

4. ANALOG OUTPUTS:<br />

a. FAN SYSTEM HEATING VALVE Mod<br />

b. SYSTEM COOLING VALVE Mod<br />

c. SYSTEM OA AND RA DAMPERS Mod<br />

d. BUILDING RELIEF DAMPERS Mod<br />

e. SUPPLY FAN VFD Mod<br />

f. VAV BOXES ALL DATA<br />

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4.15 GRAPHICS PAGES<br />

A. The following pages are an example of the required graphics pages to meet the Alpine<br />

School District standards. These graphic pages shall be provided for the entire school<br />

including existing school systems as well as the new addition.<br />

Graphic 1 – Main Floor Plan Example<br />

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Graphic 2 – Classroom temperature screen<br />

Graphic 3 – Classroom VAV Box Flow Screen<br />

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Graphic 4 – Equipment Screen<br />

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Graphic 5 – Hot Water Screen<br />

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Graphic 6 – Chilled Water Screen<br />

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Graphic 7 – Power Monitoring Screen<br />

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Graphic 8 – Air Handler Screen<br />

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Graphic 9 – VAV Box Screen<br />

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4.16 DEMONSTRATION<br />

A. <strong>Complete</strong>ly check, calibrate and test connected hardware and software to insure system<br />

performs in accordance with Contract documents and sequences of operation submitted.<br />

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B. Demonstrate complete system operations for District Engineer or Project Manager prior<br />

to system acceptance.<br />

C. Training<br />

1. Perform training at the same time as commissioning is done. Utilize specific<br />

manuals and record documentation.<br />

2. provide eight (8) hour training session for BMCS covering following topics:<br />

a. Sequence of operation review<br />

b. Use of operator’s terminal<br />

c. Operating time schedules<br />

d. Alarm messages<br />

e. Network communications, both local and within the district’s LAN.<br />

f. Review modifying setpoints and schedules<br />

g. Questions and answers.<br />

C. Final Acceptance<br />

1. Written acceptance sign-off of system operation will then occur after<br />

commissioning and training are complete. Acceptance will be signed by District’s<br />

designated Commissioning Agent<br />

2. Checklist, provided by District, shall be initialed and signed by District’s Project<br />

Manager at completion.<br />

a. Punch list items completed and BMCS accepted.<br />

b. Checklist shall verify required training has been provided.<br />

c. Checklist shall also be signed by BMCS trainer and forwarded to<br />

District Engineer for final review and approval<br />

d. Final payment will not be made until checklist has been received,<br />

reviewed and approved by District’s Engineer.<br />

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DIVISION 16 – ELECTRICAL<br />

Section 16050 – Basic Electrical Materials and Methods<br />

Section 16115 – Cable Tray<br />

Section 16120 – Wires and Cables<br />

Section 16130 – Raceways<br />

Section 16140 – Switches and Receptacles<br />

Section 16425 – Switchboards 600 V & Below<br />

Section 16470 – Panelboards<br />

Section 16475 – Motor Controllers<br />

Section 16478 – Transient Voltage Surge Suppression<br />

Section 16500 – Lighting<br />

Section 16530 – Lighting Controls<br />

Section 16550 – Occupancy Sensed Lighting Control<br />

Section 16723 – Fire Alarm Systems<br />

Section 16760 – Integrated Electronic Communication Network<br />

Section 16740 – Telephone and Data Wiring<br />

Section 16771 – Classroom Sound Reinforcement, Projectors and<br />

Smartboards<br />

Section 16780 – Television Program Distribution<br />

Section 16781 – Security Intrusion Detection and Access Control<br />

System<br />

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DIVISION TABLE OF CONTENTS


SECTION 16050 – BASIC ELECTRICAL MATERIALS AND METHODS<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide all items, articles, materials, equipment, operations and/or methods listed,<br />

mentioned, shown and/or scheduled on the drawings and/or in these specifications, including<br />

all labor, services, permits, fees, utility charges, and incidentals necessary and required to<br />

perform and complete the electrical work described in this Division. Apply for all permits early<br />

in the project to avoid problems due to code revisions.<br />

B. See the contract conditions (general and supplementary) and Division 1 for requirements<br />

concerning this Division including, but not limited to, submittals, shop drawings, substitution<br />

requests, change orders, maintenance manuals, record drawings, coordination, permits,<br />

record documents and guarantees.<br />

1.2 RELATED WORK SPECIFIED ELSEWHERE:<br />

A. Mechanical equipment motors to be furnished under another Division but connected under<br />

this Division. Starters to be mounted and connected by this Division, but furnished by<br />

another Division unless otherwise noted on the electrical drawings. Motor control centers<br />

shall be furnished and installed under this Division of the work. Verify and coordinate all<br />

equipment locations and electrical characteristics with other trades involved in the work.<br />

Coordination shall be done prior to rough-in or ordering equipment.<br />

B. Control wiring for mechanical equipment beyond provisions shown on the Electrical Drawings<br />

shall be performed under another Division of the work.<br />

1.3 QUALITY ASSURANCE:<br />

A. Do all work in accordance with regulations of serving electric utility, telephone utility, cable TV<br />

utility, National Electrical Code, state and local codes and amendments, National Fire Codes,<br />

and all other applicable codes.<br />

1.4 PROJECT CONDITIONS:<br />

A. The Contractor shall inspect the job site prior to bidding and familiarize himself with existing<br />

conditions which will affect the work. Prior to start of work, obtain "As built", "Record", or<br />

other Drawings showing existing underground utilities.<br />

B. Electrical drawings are diagrammatic indicating approximate location of outlets, lighting<br />

fixtures, electrical equipment, etc. Consult the Architectural, Structural, and Mechanical<br />

Drawings to avoid conflicts with equipment, structural members, etc. When required make all<br />

deviations from Drawings to make the work conform to the building as constructed, and to<br />

related work of others. Minor relocations ordered prior to installation may be made without<br />

added cost to Owner.<br />

C. Call to the attention of the Architect any error, omission, conflict or discrepancy in Drawings<br />

and/or <strong>Specification</strong>s. Do not proceed with any questionable items of work until clarification<br />

of same has been made.<br />

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D. Under no conditions are beams, girders, footings or columns to be cut for electrical items<br />

unless so shown on Drawings or written approval obtained from the Architect.<br />

E. Verify the physical dimensions of each item of electrical equipment to fit the available space<br />

and promptly notify the Architect prior to roughing-in if conflicts appear. Coordination of<br />

equipment to the available space and to the access routes through the construction shall be<br />

the Contractor's responsibility.<br />

1.5 SHOP DRAWINGS:<br />

A. Prior to ordering equipment, and prior to Contractor’s first application for payment, the<br />

Contractor shall, within 14 days after award of this work, submit six (6) complete shop<br />

drawings, neatly bound in 3-ring binder form, with indexed tabs, to the Architect, of materials<br />

and equipment he proposes to furnish. It is preferred that all sections be submitted at once,<br />

however, in the event that one or more sections need approvals quickly and others are not<br />

prepared yet, the Engineer will agree to review the individual section submittals needing<br />

immediate approval. However, each individual submittal section must be complete and<br />

remaining submittals that are not a rush shall be submitted all in one package as quickly as<br />

possible. Submitting individual sections over many weeks/months will not be tolerated.<br />

B. List shall bear Contractor’s stamp, signature or other means to show that he has inspected<br />

same and certified that submitted material is correct in regard to quantity, size, dimension,<br />

quality and is coordinated with the Contract Documents.<br />

C. See individual sections within this Division for products requiring submittal.<br />

D. Each shop drawing submittal shall be prepared by the manufacturer, and shall clearly show<br />

manufacturer’s name, catalog numbers, pictures, details, layout, type, size, rating, style, and<br />

all options identified in a permanent fashion. Specific items or options shall be permanently<br />

marked on sheets containing more than one option – do not rely on the Engineer to mark<br />

options. Yellow highlight will not be an acceptable means of marking.<br />

E. Large equipment drawings such as UPS systems, generators, transformers, switchboards,<br />

and similar large equipment shall include the size, weight, seismic rating, emissions data,<br />

elevation, and wiring diagrams in addition to the product data.<br />

F. Some sections of this Division may require shop drawings prepared on full size floor plans in<br />

AutoCAD or other CAD software. Where required, contact the Architect for the latest version<br />

of the floorplans and match the size and scale of the construction drawings. Drawings<br />

delivered to the contractor from the Architect/Engineer may not include addenda changes.<br />

Contractor shall only use floor plans for purposes of the construction on this job, and not for<br />

any other use or reuse. Add any required addenda items prior to finishing submittals.<br />

G. Provide complete materials (all materials) list at the beginning of each tabbed section<br />

showing “<strong>Specification</strong> Section”, “Material Item”, “Manufacturer’s Name and Catalog<br />

Number”, and all pertinent data.<br />

H. Provide samples were required in individual sections of this Division.<br />

I. Contractor agrees that Shop Drawing Submittals processed by the Architect are not Change<br />

Orders; that the purpose of Shop Drawing Submittals by the Contractor is to demonstrate to<br />

the Architect that the Contractor understands the design concept, that he demonstrates his<br />

understanding by indicating which equipment and material he intends to furnish and install<br />

and by detailing the fabrication and installation methods he intends to use.<br />

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J. Contractor further agrees that if deviations, discrepancies or conflicts between Shop<br />

Drawings and <strong>Specification</strong>s are discovered either prior to or after Shop Drawing Submittals<br />

are processed by the Architect, the design Drawings and <strong>Specification</strong>s shall control and<br />

shall be followed.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS:<br />

A. All materials shall be new and bear manufacturer's name, model number, electrical<br />

characteristics and other identification. All equipment to be U.L. approved or listed by<br />

another testing agency approved by authorities having jurisdiction.<br />

B. Material and equipment shall be standard product of manufacturer regularly engaged in<br />

production of similar material for at least five years (unless specifically exempted) and shall<br />

be manufacturer's latest design.<br />

C. If the description of a product is in conflict with the product as specified in the catalog<br />

number, the description shall generally take precedence. Contact the Architect for<br />

clarification if this occurs.<br />

D. All equipment for essential or life safety systems must be rated and certified for the<br />

appropriate seismic design category or seismic use group for the installed location.<br />

2.2 DISCONNECTS:<br />

A. Safety and disconnect switches to be General duty quick-make, quick-break, dual rated,<br />

lockable, and of such electrical characteristics as required for the load served. Switches to<br />

have defeatable cover interlock.<br />

B. Fuse clips shall accept Class R or Class L fuses if required. Motor rated toggle switches<br />

equal to Square D Class 2510, type F with thermal overloads may be used as motor<br />

disconnects in dry locations.<br />

C. Disconnect switches required by code shall be installed whether or not specifically shown on<br />

the Drawings. Disconnect switches for refrigeration equipment and multiple motor HVAC<br />

equipment shall be fusible type.<br />

D. Safety and disconnect switches (fuse, non-fuse or circuit-breaker type) to be of same<br />

manufacturer as switchgear and panelboards.<br />

2.3 FUSES:<br />

A. Provide fuses as indicated on the drawings, sized per NEC, or as required by the equipment<br />

manufacturer, whichever provides maximum protection, for a fully operational system.<br />

B. All fuses shall be furnished of the same manufacturer.<br />

C. All fuses shall be installed by the electrical contractor at job-site and only when equipment is<br />

to be energized. Fuses shall not be installed during shipment.<br />

D. All fuses to be 200,000 AIC, Current-limiting, U.L., Time Delay, Dual-element Type as<br />

follows:<br />

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For feeders 601 Amps to 6000 Amps:<br />

Class L, KRP-C, KLPC, & A4BQ<br />

For feeders 600 Amps and less:<br />

Class RKk-1 for 600 volt; LPS-RK, LLS-RK, & A6D-R<br />

Class RK-1 for 250 volt; LPN-RK, LLN-RK, & A2D-R<br />

Class J; JHC, JTD, & AJT<br />

For motor circuits beyond the main and subdistribution boards, 600 volt and below:<br />

Class RK-5 for 600 volt; FRS-R, FLS-R, & TRS-R<br />

Class RK-5 for 250 volt; FRN-R, FLN-R, & TR-R<br />

E. SPARE PARTS: Provide 10% spare fuses, but not less than 3 of any one size and type.<br />

F. Provide Spare Fuse Cabinet(s), #SFC, #LSFC, & ATFC as required. Install cabinet(s) in<br />

Main Electrical Room.<br />

G. Approved Manufacturers, with catalog numbers listed in order: Bussman, Littelfuse, Ferraz<br />

Shawmut.<br />

H. If the electrical contractor wishes to furnish materials other than those specified, a written<br />

request, along with a complete short circuit and selective coordination study, shall be<br />

submitted to the engineer for evaluation at least 8 days prior to the bid date. If the engineers<br />

evaluation indicates acceptance, a written addendum will be issued listing the other<br />

acceptable manufacturer.<br />

2.4 BOXES:<br />

A. Outlet and junction boxes shall be sized in accordance with code requirements or as noted<br />

on the drawings.<br />

B. Unless otherwise specified or shown on the drawings, all outlet boxes for new work shall be<br />

galvanized steel knockout, outlet boxes. Gangable boxes are not acceptable. Outlet boxes<br />

shall not be smaller than 4" square and 1-1/2 inches in depth, unless otherwise noted. All<br />

outlet box covers, rings, or other fittings shall be galvanized. Boxes which are exposed to the<br />

weather shall be cast metal. Outlet boxes for phone and data outlets shall be 2.5" deep<br />

boxes.<br />

C. Outlet boxes shall be designed for the intended use, and shall be installed flush with finish<br />

surface lines or not more than 1/8 inch back and shall be level and plumb. Long screws with<br />

spaces or shims for mounting devices are not acceptable. No combustible materials shall be<br />

exposed to wiring at outlets.<br />

D. Outlet boxes on opposite sides of fire or sound isolating partitions shall have a minimum<br />

horizontal separation of 24". Back to back boxes are not permitted in any walls.<br />

E. Unless indicated otherwise on the drawings, floor boxes shall be Walker RFB4 with RAKMII<br />

flush access hatch with carpet trim. Where located in tile floors, provide FAKMII cover.<br />

Provide cast iron for on grade applications, and stamped steel for above grade applications.<br />

Provide shallow stamped still if suspended slab thickness is less than 5-1/2 inches. Provide<br />

plates for mounting of duplex receptacles and RF-45 communications outlets. If the number<br />

of communications outlets exceeds the quantity which fits in a standard plate, provide a<br />

custom plate to accommodate the increased quantity.<br />

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I. Floor boxes which contain voice and data cable often are shown with an empty conduit<br />

running up a wall and stubbing into the ceiling. Where no conduit is shown, stub a 1" conduit<br />

out the bottom of the low voltage section of the box and into the ceiling space of the floor<br />

below.<br />

PART 3 - EXECUTION<br />

3.1 GENERAL INSTALLATION METHODS:<br />

A. All items, articles, materials, and equipment specified under this Division shall be installed per<br />

the manufacturer’s installation instructions. Where the manufacturer’s instructions are in<br />

conflict with the directions provided elsewhere in this Contract, the Engineer shall be notified<br />

prior to beginning rough-in.<br />

B. Cutting or notching shall be kept to an absolute minimum and done when, and in a method<br />

approved by the Architect. Patch and correct finished surfaces damaged by electrical work.<br />

C. Relays, panels, cabinets and equipment shall be level and plumb and installed parallel with<br />

structural building lines. All equipment and enclosures shall fit neatly without gaps, openings,<br />

or distortions. Provide approved devices for closing all unused openings.<br />

D. Arrange circuit wiring as shown on the Drawings and do not alter or combine runs or<br />

homeruns without the specific approval of the Architect. Feeder runs shall not be recombined<br />

or altered.<br />

E. Contactors, transformers, starters and similar noise producing devices shall not be placed on<br />

walls which are common to occupied space.<br />

F. Ballasts, contactors, starters, transformers and like equipment which are found to be<br />

noticeably noisier than other similar equipment on the project will be deemed defective and<br />

shall be replaced.<br />

G. In general, the mounting heights shall be as noted on the Drawings, or as listed below, the<br />

Architectural Interior Elevations and drawing notes taking precedence. Where no heights are<br />

indicated, request clarification from the Architect. Consult the Architectural, Mechanical and<br />

Structural drawings to avoid conflicts prior to roughing-in and for exact locations. All<br />

dimensions are to the center of the device unless otherwise noted. Lighting dimensions are<br />

to the bottom of suspended fixtures and center of wall mounted fixtures unless otherwise<br />

noted.<br />

Light Switches 45 inches<br />

Convenience Receptacles 18 inches<br />

Panelboard top 72 inches<br />

Fire Alarm Signals 96 inches to top (but at least 6" below ceiling)<br />

Fire Call Stations 45 inches<br />

Data/Telephone Outlets 18 inches<br />

Receptacles and Outlets 8 inches above counter or 3<br />

Over Counters inches above backsplash, whichever is greater.<br />

H. Where raceways penetrate floors, ceilings, ducts, chases, and fire walls, provide fire stopping<br />

to maintain integrity of the fire assembly. Firestopping method shall be approved by the<br />

Code Authority having jurisdiction.<br />

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I. All materials and equipment installed under this work shall be properly and adequately<br />

supported from the building structure except where ceiling construction or other provisions<br />

are specifically designed to support them. Support systems shall provide a safety factor of<br />

four. This shall apply to chains, hangers, anchors, clamps, screws, structural iron, and all<br />

other hardware and appurtenances associated with the support system.<br />

J. Rough-in for communications outlets for phone and data systems shall consist of a 4" square<br />

deep (4SD) box with a single gang mud ring. A minimum of 1 1/4 inch conduit will be used<br />

for all TELCOM location pathways, and ALL conduits will be routed in the ceiling space and<br />

not in the concrete slab. All conduits will be run from the location in one complete and<br />

continuous path to the cable tray and bonded to the cable tray as per ANSI/TIA/EIA<br />

Standards and the National Electric Code. Refer to data specification for additional details.<br />

K. Maintain the following minimum separations from voice and data cables. Power conduit -<br />

12", transformers and motors - 40", fluorescent lighting - 12". Coordinate with the voice and<br />

data installer to assure these separations are met.<br />

L. All new floor mounted electrical equipment including, but not limited to: Transformers,<br />

Switchboards, MCC’s, Switchgear, Switches, UPS, PDU’s and Generators; shall have<br />

concrete housekeeping pads installed. All Concrete pads shall be as indicated on the<br />

drawings or 4 inches high above finished floor, extending to 4 inches beyond the width and<br />

depth of the Equipment base; pad dimensions indicated on the drawings shall take<br />

precedence in all cases.<br />

3.3 LOW VOLTAGE WIRING METHODS:<br />

A. Provide conduit homeruns complete for all low voltage systems in the new addition and office<br />

remodel area. Plenum cabling will not be acceptable.<br />

B. Provide plenum rated cabling for fire alarm, access control, security, and PA system wiring in<br />

existing school areas with hard ceiling (classrooms, hallways, restrooms, storages, etc.).<br />

Refer to the drawings for details. Wiring to be concealed above ceiling and supported on the<br />

j-hooks.<br />

C. Provide a box, plaster ring, and conduit with insulated bushing from each wall or floor outlet<br />

to an accessible ceiling or crawl space. Conduit shall be minimum 1-1/4" for voice and/or<br />

data outlets, and sized as needed for other systems. Drawings notes shall take precedence.<br />

Raceways for phone and data cable shall be sized based on the number of cables in<br />

accordance with the division 17000 specification.<br />

D. Furnish and install all necessary sleeves and raceways to permit the installation of signal<br />

cables (specific attention is called to non-contiguous ceiling spaces) to the appropriate<br />

equipment termination point. Provide sleeves through all fire-rated walls and partitions. No<br />

outlets of any type shall be left without a raceway system or accessible ceiling path to their<br />

termination point. Verify that raceway sizes and quantities are appropriate and will have at<br />

least 50% spare capacity after all cables are initially installed. Provide at least one empty<br />

spare conduit to each area, sized to handle future needs.<br />

3.4 LABELING:<br />

A. Clearly and properly label the complete electrical system to indicate the loads served or the<br />

function of each item of equipment provided under this work.<br />

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B. Nameplates shall be 1/16 inch thick, laminated three-ply plastic, center-ply white, outer-ply<br />

black "Lamicoid" or equal. Letters shall be formed by engraving outer black ply, exposing<br />

white center-ply, and shall be minimum 5/8 inch high. Nameplates shall be secured with<br />

screws or pop rivets.<br />

C. Provide a master nameplate at the main distribution to identify the project, the Engineer and<br />

the date. Clearly label switchboards with engraved nameplates to identify each load served.<br />

D. Label all electrical contactors, relays, time switches, transformers, etc. with an engraved<br />

nameplate corresponding to the labeling in the main, subdistribution, or branch panel serving<br />

the device or apparatus.<br />

E. Provide typewritten branch panel schedules with protective clear, transparent covers<br />

accounting for every breaker installed. Use actual room designations assigned by name or<br />

number near completion of the work, and not the designations shown on drawings.<br />

F. Identify branch panels with engraved nameplate corresponding with distribution panel<br />

labeling. Mount labels inside door for flush panels, and on the face of the door for surface<br />

panels. No brand labels or other marking shall be on the outside of the panels. Where<br />

changes are made in existing panels, distribution boards, etc., provide new labeling and<br />

schedules to accurately reflect the changes.<br />

3.5 SAFETY:<br />

A. The Engineer has not been retained or compensated to provide design and construction<br />

review services relating to the Contractor's safety precautions or to means, methods,<br />

techniques, sequences or procedures required for the contractor to perform the work.<br />

3.6 DEMOLITION:<br />

A. It is the intent of these specifications to require the contractor to make all necessary<br />

adjustments to the electrical system, required to meet code, and accommodate installation of<br />

the new and remodeled work.<br />

B. Remove all existing fixtures, clocks, switches, receptacles, raceways, and other electrical<br />

equipment and devices and associated wiring from walls, ceilings, floors, and other surfaces<br />

scheduled for remodeling, relocation, or demolition unless specifically shown as retained or<br />

relocated on the drawings. If existing walls, ceiling, floors, etc. are moved, extend existing<br />

devices, fixtures, and circuiting to the new location.<br />

C. Disconnect all existing mechanical equipment scheduled for removal or relocation. See<br />

mechanical drawings for scope of work. Remove abandoned raceways and cables. Relabel<br />

panels and motor control centers to reflect changes.<br />

D. If existing junction boxes will be made inaccessible, or if abandoned outlets serve as feed<br />

through boxes for other existing electrical equipment which is being retained, new conduit<br />

and wire shall be provided to bypass the abandoned outlets. If existing conduits pass<br />

through or are mounted on partitions or ceilings which are being removed or remodeled, new<br />

conduit and wire shall be provided to route around the ceiling or wall and maintain service to<br />

the existing load.<br />

E. Extend circuiting and devices in all existing walls to be furred out.<br />

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F. Locations of items shown on the drawings as existing are partially based on as-built and<br />

other drawings which may contain errors. The Contractor shall verify the correctness of the<br />

information shown prior to bidding and provide such labor and material as is necessary to<br />

accomplish the intent of the contract documents. The plans may show some demolition<br />

conditions, but are not intended to show all of them.<br />

G. All materials accumulated during the demolition process are the Owners property and shall<br />

be removed from the job site as directed by the Owner. If owner does not wish to salvage<br />

materials, contractor shall remove from jobsite and dispose, or recycle materials at<br />

contractor’s discretion, in a lawful manner.<br />

H. Where changes are made in existing panels, distribution boards, etc., provide new labeling<br />

and schedules to accurately reflect the changes.<br />

I. Demolish and dispose of hazardous materials in a lawful manner, such as PCB containing<br />

transformers or ballasts, mercury containing lamps, or materials containing lead. All costs for<br />

proper disposal shall be paid by the contractor unless specified elsewhere in the general<br />

conditions.<br />

3.7 POWER INTERRUPTIONS:<br />

A. Keep outages to occupied areas to a minimum and prearrange all outages with the Owner's<br />

representative and utilities involved. Requests for outages shall state the specific dates and<br />

hours and the maximum durations, with the outages kept to these specified times. When<br />

power interruptions will last longer than 5 minutes and cover more than 10% of the building,<br />

or affect public areas, they shall be performed on the weekends between 1 and 5 AM.<br />

B. Contractor shall coordinate with the Owner so that work can be scheduled not to interrupt<br />

operations, normal activities, building access, etc. Coordinate work with other crafts for<br />

proper scheduling.<br />

C. No circuits shall be turned off without prior approval from owner. Coordinate with the Owner<br />

any interruptions which affect the operation of the remaining portions of the facility.<br />

D. This contractor will be liable for any damages resulting from unscheduled outages or for<br />

those not confined to the preapproved times. Include all costs for overtime labor as<br />

necessary to maintain electrical services in the initial bid proposal. Temporary wiring and<br />

facilities, if used, shall be removed and the site left clean before final acceptance. Requests<br />

for outages must be submitted at least (5) days prior to intended shutdown time.<br />

E. Include in bid cost of minimum temporary power for Fire Alarm System, Security,<br />

Telephone/Data equipment and any other equipment designated by Owner, during time when<br />

primary building power has been interrupted.<br />

3.8 GROUNDING:<br />

A. Ground all electric equipment, raceways and enclosures in accordance with code rules and<br />

established safety practices. Provide a single main grounding point where grounding<br />

conductors from the Grounding Electrode System ground rods, ground grids, water pipes,<br />

main switchgear, etc. may be terminated.<br />

B. Concrete encased Ufer grounds shall be no less than 60 feet in length. Bare Copper<br />

conductors shall be placed no closer than two inches of the bottom of an exterior wall footing<br />

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and there shall be no plastic sheeting or other insulating material placed between the<br />

footing and earth. Bond to re-bar at minimum 10' intervals.<br />

C. Grounds shall be installed where accessible for future inspection and servicing. Where<br />

ground connections are made underground or in inaccessible locations, they shall be made<br />

using an exothermic weld process, Cadweld or equivalent, or Ampact pressure connectors.<br />

D. Install grounding conductors in approved metallic raceways unless specifically shown or<br />

specified otherwise. Bond at each end and at all intervening boxes and enclosures between<br />

the service equipment and grounding electrode.<br />

E. No. 8 and smaller grounding conductors shall have green insulation. No. 6 and larger shall be<br />

marked with green colored tape at each end and at every box, panel, switchboard, or point<br />

where conductor is accessible.<br />

F. All isolated ground buses shall be used only for conductors from isolated ground receptacles.<br />

Do not bond conduit or enclosures to isolated ground buses. All isolated ground conductors<br />

shall be run back to the main ground point for the separately derived system which serves<br />

them.<br />

G. Provide a #6 grounding conductor to all telephone, data processing and sound system<br />

terminals throughout project unless noted otherwise on the plans. Provide a wall mounted<br />

busbar assembly equivalent to Square D Class 1630-PK15GTA/PKGTAB.<br />

3.9 TVSS (TRANSIENT VOLTAGE SURGE SUPPRESSION) INSTALLATIONS<br />

A. When TVSS units are specified, they are to be shipped with complete installation instructions<br />

which are to be followed in detail. The manufacturer’s representative is always to be<br />

contacted and is to supervise the TVSS installation.<br />

B. Supplemental installation information is as follows:<br />

1. Use the breaker space closest to the neutral bus. Nipple the suppressor to the panel<br />

where the suppressor can be installed so as to keep both the hot leads and the<br />

neutral lead as short and straight as possible from the suppressor to the breakers<br />

and the neutral bus.<br />

2. The best performance is achieved with the shortest leads and neutral. All efforts<br />

within the code should be used to minimize the lead lengths. Ideally the leads should<br />

be less than eight inches long. Each inch of lead above six inches will add<br />

approximately 20 volts to the quoted let-through voltage. Cut the leads down to the<br />

shortest size that will allow installation.<br />

3. If the neutral bus is out of reach of the leads, then a #4 AWG conductor is to be run<br />

from the remote neutral bus to a lug near the suppressor, and the lead from the<br />

suppressor should be cut as short as possible.<br />

4. The ground is to be connected to the case of the panel (equipment ground only). Do<br />

not connect the suppressor ground wire to an isolated ground (IG) bus.<br />

3.10 EQUIPMENT CONNECTIONS:<br />

A. The location and method for connecting to each item of equipment shall be verified prior to<br />

roughing-in. The voltage and phase of each item of equipment shall be checked before<br />

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connecting. Motor rotations shall be made in the proper direction. Pump motors are not to<br />

be test run until liquid is in the system and proper lubrication to all bearings in unit is checked.<br />

B. Conduit, wire and circuit breaker sizes for mechanical, elevator and similar equipment are<br />

based on the equipment ratings of one manufacturer. The equipment actually furnished may<br />

have entirely different electrical characteristics. Conduit, wire, circuit breakers, disconnects,<br />

etc. shall not be ordered or installed until exact electrical requirements are obtained.<br />

Responsibility for this coordination rests with the Contractor.<br />

3.11 SEISMIC BRACING:<br />

A. Furnish and install all seismic bracing of equipment, feeders, lighting fixtures, and other<br />

electrical items in accordance with prevailing codes. Refer to ASCE 7-02, section 9.6 for<br />

calculation methods. Provide and submit the required designs, calculations, certifications,<br />

and stamped drawings to the authority having jurisdiction and obtain their approval prior to<br />

installation or fabrication.<br />

B. Where conduit, cable trays, or busducts are attached to structures where they cross a<br />

seismic isolation interface, the electrical components shall be designed to accommodate the<br />

seismic relative displacement.<br />

3.12 PAINTING:<br />

A. All electrical equipment and conduit exposed in finished areas and on exterior walls are to be<br />

painted to match surrounding surfaces.<br />

B. Contractor shall coordinate the timing of painting requirements.<br />

C. Refer to Architectural specifications for methods and materials.<br />

3.13 PROJECT RECORD DOCUMENTS:<br />

A. Maintenance of Documents:<br />

1. Maintain at Jobsite, One Record Copy of: Contract Drawings, <strong>Specification</strong>s,<br />

Addenda, Reviewed Shop Drawings, Change Orders, Other Modifications to Contract<br />

and Field Test Records.<br />

2. Keep apart from documents used for construction.<br />

3. Keep documents available at all times for inspection by Architect.<br />

B. Recording:<br />

1. Label each document "PROJECT RECORD."<br />

2. Keep record documents current. Do not permanently conceal any work until required<br />

information has been recorded.<br />

3. Contract Drawings, legibly mark to record actual construction; including but not<br />

limited to the following:<br />

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C. As-Built Submittals:<br />

a. Depths of various elements; locations of underground items, with dimensions<br />

to building walls and corners; changes of dimensions and details; changes<br />

made by Addendum, Field Orders or Change Order.<br />

b. <strong>Specification</strong>s and Addenda; Legibly mark each Section to record changes<br />

made by Addendum, Field Order or Change Order.<br />

1. At completion of project, transfer changes, addenda items, variations from drawings,<br />

exact routes of all feeders and service conduits, and locations of stubbed conduits to<br />

clean new prints and specifications which will be supplied by the Architect and deliver<br />

to the Architect as "As-reported Record" drawings. Include dimensions to all buried or<br />

concealed conduits to permanent structures.<br />

2. Refer to Section 16470, Paragraph 1.4, for as-built submittal requirements for Voice<br />

and Data Wiring.<br />

D. Operation and Maintenance Manuals<br />

3.14 WARRANTIES:<br />

1. At completion of project, prepare Operation and Maintenance Manuals with operation<br />

and Maintenance Data, contractors warranties, and copies of approved electrical<br />

permits. Include corrected copies of original submittals and shop drawings.<br />

2. See Division 1 for additional requirements.<br />

A. Provide a minimum 1 year warranty on all electrical equipment, devices, labor, and work by<br />

Division 16 whether specified or not.<br />

B. Provide warranties greater than 1 year as specified in other sections where stated. The<br />

warranty requirement most stringent shall be used where conflicts arise.<br />

C. The systems listed below require warranties exceeding the minimum warranty:<br />

1. TVSS; 5 years - refer to Section 16478.<br />

2. Lighting; 5 years for ballasts - refer to Section 16500<br />

3. Occupancy Sensed Lighting Control; 5 years - refer to Section 16550.<br />

4. Division 17000: Voice and Data Wiring Workmanship and Parts; 25 years - refer to<br />

Section 16740.<br />

D. Provide copies of all warranties to the owner upon completion of the project.<br />

3.15 COMPLETION:<br />

A. <strong>Complete</strong> each system as shown or specified herein and place in operation except where<br />

only roughing-in or partial systems are called for. Each system shall be tested and left in<br />

proper operation free of faults, shorts or unintentional grounds. Demonstrate system in the<br />

presence of the Architect, the Owner or their representative when requested.<br />

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3.16 FINAL OBSERVATION:<br />

A. Contractor shall submit written certification that:<br />

1. Contract Documents have been reviewed.<br />

2. Contractor has inspected Project for compliance with Contract Documents.<br />

3. Work has been completed in accordance with Contract Documents.<br />

4. Equipment and Systems have been tested and are operational.<br />

5. Project is completed and ready for final inspection.<br />

B. Architect will make final inspection as soon as possible after receipt of Certification.<br />

C. Should Architect consider that work is finally complete in accordance with Contract Document<br />

requirements, Contractor shall make Contract Closeout submittals.<br />

D. Should Architect consider that work is not finally complete:<br />

1. He will so notify Contractor, stating reasons.<br />

2. Contractor shall take immediate steps to remedy deficiencies, and send second<br />

written notice to Architect certifying that work is complete.<br />

3. Architect will reinspect work.<br />

E. The Architect will make two final inspections. The first will determine deficiencies and errors<br />

in the work and the second will determine whether or not the noted deficiencies and errors<br />

have been satisfactorily corrected.<br />

F. If additional inspections are required because of the Contractor's failure to complete the<br />

deficiencies and errors prior to the second inspection, costs for the successive inspections<br />

will be back-charged to the Contractor by the Owner, who, in turn, will reimburse the<br />

Architect. Charges will be based as follows:<br />

1. Architect time at current billing rates.<br />

2. Travel time, and all other expenses incurred in making inspections.<br />

G. Contractor to provide one (1) journeyman, tools, meters, instruments and other test<br />

equipment required by Architect. Contractor to remove and replace trims, covers, fixtures,<br />

etc., for Architect to review and test materials, systems, methods and workmanship.<br />

(Example: Removing switchboard and panel covers to take voltage/amp readings, review<br />

connections and wire size, etc.)<br />

END OF SECTION<br />

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BASIC ELECTRICAL MATERIALS AND METHODS 16050-12


SECTION 16050 – BASIC ELECTRICAL MATERIALS AND METHODS<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide all items, articles, materials, equipment, operations and/or methods listed,<br />

mentioned, shown and/or scheduled on the drawings and/or in these specifications, including<br />

all labor, services, permits, fees, utility charges, and incidentals necessary and required to<br />

perform and complete the electrical work described in this Division. Apply for all permits early<br />

in the project to avoid problems due to code revisions.<br />

B. See the contract conditions (general and supplementary) and Division 1 for requirements<br />

concerning this Division including, but not limited to, submittals, shop drawings, substitution<br />

requests, change orders, maintenance manuals, record drawings, coordination, permits,<br />

record documents and guarantees.<br />

1.2 RELATED WORK SPECIFIED ELSEWHERE:<br />

A. Mechanical equipment motors to be furnished under another Division but connected under<br />

this Division. Starters to be mounted and connected by this Division, but furnished by<br />

another Division unless otherwise noted on the electrical drawings. Motor control centers<br />

shall be furnished and installed under this Division of the work. Verify and coordinate all<br />

equipment locations and electrical characteristics with other trades involved in the work.<br />

Coordination shall be done prior to rough-in or ordering equipment.<br />

B. Control wiring for mechanical equipment beyond provisions shown on the Electrical Drawings<br />

shall be performed under another Division of the work.<br />

1.3 QUALITY ASSURANCE:<br />

A. Do all work in accordance with regulations of serving electric utility, telephone utility, cable TV<br />

utility, National Electrical Code, state and local codes and amendments, National Fire Codes,<br />

and all other applicable codes.<br />

1.4 PROJECT CONDITIONS:<br />

A. The Contractor shall inspect the job site prior to bidding and familiarize himself with existing<br />

conditions which will affect the work. Prior to start of work, obtain "As built", "Record", or<br />

other Drawings showing existing underground utilities.<br />

B. Electrical drawings are diagrammatic indicating approximate location of outlets, lighting<br />

fixtures, electrical equipment, etc. Consult the Architectural, Structural, and Mechanical<br />

Drawings to avoid conflicts with equipment, structural members, etc. When required make all<br />

deviations from Drawings to make the work conform to the building as constructed, and to<br />

related work of others. Minor relocations ordered prior to installation may be made without<br />

added cost to Owner.<br />

C. Call to the attention of the Architect any error, omission, conflict or discrepancy in Drawings<br />

and/or <strong>Specification</strong>s. Do not proceed with any questionable items of work until clarification<br />

of same has been made.<br />

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D. Under no conditions are beams, girders, footings or columns to be cut for electrical items<br />

unless so shown on Drawings or written approval obtained from the Architect.<br />

E. Verify the physical dimensions of each item of electrical equipment to fit the available space<br />

and promptly notify the Architect prior to roughing-in if conflicts appear. Coordination of<br />

equipment to the available space and to the access routes through the construction shall be<br />

the Contractor's responsibility.<br />

1.5 SHOP DRAWINGS:<br />

A. Prior to ordering equipment, and prior to Contractor’s first application for payment, the<br />

Contractor shall, within 14 days after award of this work, submit six (6) complete shop<br />

drawings, neatly bound in 3-ring binder form, with indexed tabs, to the Architect, of materials<br />

and equipment he proposes to furnish. It is preferred that all sections be submitted at once,<br />

however, in the event that one or more sections need approvals quickly and others are not<br />

prepared yet, the Engineer will agree to review the individual section submittals needing<br />

immediate approval. However, each individual submittal section must be complete and<br />

remaining submittals that are not a rush shall be submitted all in one package as quickly as<br />

possible. Submitting individual sections over many weeks/months will not be tolerated.<br />

B. List shall bear Contractor’s stamp, signature or other means to show that he has inspected<br />

same and certified that submitted material is correct in regard to quantity, size, dimension,<br />

quality and is coordinated with the Contract Documents.<br />

C. See individual sections within this Division for products requiring submittal.<br />

D. Each shop drawing submittal shall be prepared by the manufacturer, and shall clearly show<br />

manufacturer’s name, catalog numbers, pictures, details, layout, type, size, rating, style, and<br />

all options identified in a permanent fashion. Specific items or options shall be permanently<br />

marked on sheets containing more than one option – do not rely on the Engineer to mark<br />

options. Yellow highlight will not be an acceptable means of marking.<br />

E. Large equipment drawings such as UPS systems, generators, transformers, switchboards,<br />

and similar large equipment shall include the size, weight, seismic rating, emissions data,<br />

elevation, and wiring diagrams in addition to the product data.<br />

F. Some sections of this Division may require shop drawings prepared on full size floor plans in<br />

AutoCAD or other CAD software. Where required, contact the Architect for the latest version<br />

of the floorplans and match the size and scale of the construction drawings. Drawings<br />

delivered to the contractor from the Architect/Engineer may not include addenda changes.<br />

Contractor shall only use floor plans for purposes of the construction on this job, and not for<br />

any other use or reuse. Add any required addenda items prior to finishing submittals.<br />

G. Provide complete materials (all materials) list at the beginning of each tabbed section<br />

showing “<strong>Specification</strong> Section”, “Material Item”, “Manufacturer’s Name and Catalog<br />

Number”, and all pertinent data.<br />

H. Provide samples were required in individual sections of this Division.<br />

I. Contractor agrees that Shop Drawing Submittals processed by the Architect are not Change<br />

Orders; that the purpose of Shop Drawing Submittals by the Contractor is to demonstrate to<br />

the Architect that the Contractor understands the design concept, that he demonstrates his<br />

understanding by indicating which equipment and material he intends to furnish and install<br />

and by detailing the fabrication and installation methods he intends to use.<br />

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J. Contractor further agrees that if deviations, discrepancies or conflicts between Shop<br />

Drawings and <strong>Specification</strong>s are discovered either prior to or after Shop Drawing Submittals<br />

are processed by the Architect, the design Drawings and <strong>Specification</strong>s shall control and<br />

shall be followed.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS:<br />

A. All materials shall be new and bear manufacturer's name, model number, electrical<br />

characteristics and other identification. All equipment to be U.L. approved or listed by<br />

another testing agency approved by authorities having jurisdiction.<br />

B. Material and equipment shall be standard product of manufacturer regularly engaged in<br />

production of similar material for at least five years (unless specifically exempted) and shall<br />

be manufacturer's latest design.<br />

C. If the description of a product is in conflict with the product as specified in the catalog<br />

number, the description shall generally take precedence. Contact the Architect for<br />

clarification if this occurs.<br />

D. All equipment for essential or life safety systems must be rated and certified for the<br />

appropriate seismic design category or seismic use group for the installed location.<br />

2.2 DISCONNECTS:<br />

A. Safety and disconnect switches to be General duty quick-make, quick-break, dual rated,<br />

lockable, and of such electrical characteristics as required for the load served. Switches to<br />

have defeatable cover interlock.<br />

B. Fuse clips shall accept Class R or Class L fuses if required. Motor rated toggle switches<br />

equal to Square D Class 2510, type F with thermal overloads may be used as motor<br />

disconnects in dry locations.<br />

C. Disconnect switches required by code shall be installed whether or not specifically shown on<br />

the Drawings. Disconnect switches for refrigeration equipment and multiple motor HVAC<br />

equipment shall be fusible type.<br />

D. Safety and disconnect switches (fuse, non-fuse or circuit-breaker type) to be of same<br />

manufacturer as switchgear and panelboards.<br />

2.3 FUSES:<br />

A. Provide fuses as indicated on the drawings, sized per NEC, or as required by the equipment<br />

manufacturer, whichever provides maximum protection, for a fully operational system.<br />

B. All fuses shall be furnished of the same manufacturer.<br />

C. All fuses shall be installed by the electrical contractor at job-site and only when equipment is<br />

to be energized. Fuses shall not be installed during shipment.<br />

D. All fuses to be 200,000 AIC, Current-limiting, U.L., Time Delay, Dual-element Type as<br />

follows:<br />

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For feeders 601 Amps to 6000 Amps:<br />

Class L, KRP-C, KLPC, & A4BQ<br />

For feeders 600 Amps and less:<br />

Class RKk-1 for 600 volt; LPS-RK, LLS-RK, & A6D-R<br />

Class RK-1 for 250 volt; LPN-RK, LLN-RK, & A2D-R<br />

Class J; JHC, JTD, & AJT<br />

For motor circuits beyond the main and subdistribution boards, 600 volt and below:<br />

Class RK-5 for 600 volt; FRS-R, FLS-R, & TRS-R<br />

Class RK-5 for 250 volt; FRN-R, FLN-R, & TR-R<br />

E. SPARE PARTS: Provide 10% spare fuses, but not less than 3 of any one size and type.<br />

F. Provide Spare Fuse Cabinet(s), #SFC, #LSFC, & ATFC as required. Install cabinet(s) in<br />

Main Electrical Room.<br />

G. Approved Manufacturers, with catalog numbers listed in order: Bussman, Littelfuse, Ferraz<br />

Shawmut.<br />

H. If the electrical contractor wishes to furnish materials other than those specified, a written<br />

request, along with a complete short circuit and selective coordination study, shall be<br />

submitted to the engineer for evaluation at least 8 days prior to the bid date. If the engineers<br />

evaluation indicates acceptance, a written addendum will be issued listing the other<br />

acceptable manufacturer.<br />

2.4 BOXES:<br />

A. Outlet and junction boxes shall be sized in accordance with code requirements or as noted<br />

on the drawings.<br />

B. Unless otherwise specified or shown on the drawings, all outlet boxes for new work shall be<br />

galvanized steel knockout, outlet boxes. Gangable boxes are not acceptable. Outlet boxes<br />

shall not be smaller than 4" square and 1-1/2 inches in depth, unless otherwise noted. All<br />

outlet box covers, rings, or other fittings shall be galvanized. Boxes which are exposed to the<br />

weather shall be cast metal. Outlet boxes for phone and data outlets shall be 2.5" deep<br />

boxes.<br />

C. Outlet boxes shall be designed for the intended use, and shall be installed flush with finish<br />

surface lines or not more than 1/8 inch back and shall be level and plumb. Long screws with<br />

spaces or shims for mounting devices are not acceptable. No combustible materials shall be<br />

exposed to wiring at outlets.<br />

D. Outlet boxes on opposite sides of fire or sound isolating partitions shall have a minimum<br />

horizontal separation of 24". Back to back boxes are not permitted in any walls.<br />

E. Unless indicated otherwise on the drawings, floor boxes shall be Walker RFB4 with RAKMII<br />

flush access hatch with carpet trim. Where located in tile floors, provide FAKMII cover.<br />

Provide cast iron for on grade applications, and stamped steel for above grade applications.<br />

Provide shallow stamped still if suspended slab thickness is less than 5-1/2 inches. Provide<br />

plates for mounting of duplex receptacles and RF-45 communications outlets. If the number<br />

of communications outlets exceeds the quantity which fits in a standard plate, provide a<br />

custom plate to accommodate the increased quantity.<br />

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I. Floor boxes which contain voice and data cable often are shown with an empty conduit<br />

running up a wall and stubbing into the ceiling. Where no conduit is shown, stub a 1" conduit<br />

out the bottom of the low voltage section of the box and into the ceiling space of the floor<br />

below.<br />

PART 3 - EXECUTION<br />

3.1 GENERAL INSTALLATION METHODS:<br />

A. All items, articles, materials, and equipment specified under this Division shall be installed per<br />

the manufacturer’s installation instructions. Where the manufacturer’s instructions are in<br />

conflict with the directions provided elsewhere in this Contract, the Engineer shall be notified<br />

prior to beginning rough-in.<br />

B. Cutting or notching shall be kept to an absolute minimum and done when, and in a method<br />

approved by the Architect. Patch and correct finished surfaces damaged by electrical work.<br />

C. Relays, panels, cabinets and equipment shall be level and plumb and installed parallel with<br />

structural building lines. All equipment and enclosures shall fit neatly without gaps, openings,<br />

or distortions. Provide approved devices for closing all unused openings.<br />

D. Arrange circuit wiring as shown on the Drawings and do not alter or combine runs or<br />

homeruns without the specific approval of the Architect. Feeder runs shall not be recombined<br />

or altered.<br />

E. Contactors, transformers, starters and similar noise producing devices shall not be placed on<br />

walls which are common to occupied space.<br />

F. Ballasts, contactors, starters, transformers and like equipment which are found to be<br />

noticeably noisier than other similar equipment on the project will be deemed defective and<br />

shall be replaced.<br />

G. In general, the mounting heights shall be as noted on the Drawings, or as listed below, the<br />

Architectural Interior Elevations and drawing notes taking precedence. Where no heights are<br />

indicated, request clarification from the Architect. Consult the Architectural, Mechanical and<br />

Structural drawings to avoid conflicts prior to roughing-in and for exact locations. All<br />

dimensions are to the center of the device unless otherwise noted. Lighting dimensions are<br />

to the bottom of suspended fixtures and center of wall mounted fixtures unless otherwise<br />

noted.<br />

Light Switches 45 inches<br />

Convenience Receptacles 18 inches<br />

Panelboard top 72 inches<br />

Fire Alarm Signals 96 inches to top (but at least 6" below ceiling)<br />

Fire Call Stations 45 inches<br />

Data/Telephone Outlets 18 inches<br />

Receptacles and Outlets 8 inches above counter or 3<br />

Over Counters inches above backsplash, whichever is greater.<br />

H. Where raceways penetrate floors, ceilings, ducts, chases, and fire walls, provide fire stopping<br />

to maintain integrity of the fire assembly. Firestopping method shall be approved by the<br />

Code Authority having jurisdiction.<br />

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I. All materials and equipment installed under this work shall be properly and adequately<br />

supported from the building structure except where ceiling construction or other provisions<br />

are specifically designed to support them. Support systems shall provide a safety factor of<br />

four. This shall apply to chains, hangers, anchors, clamps, screws, structural iron, and all<br />

other hardware and appurtenances associated with the support system.<br />

J. Rough-in for communications outlets for phone and data systems shall consist of a 4" square<br />

deep (4SD) box with a single gang mud ring. A minimum of 1 1/4 inch conduit will be used<br />

for all TELCOM location pathways, and ALL conduits will be routed in the ceiling space and<br />

not in the concrete slab. All conduits will be run from the location in one complete and<br />

continuous path to the cable tray and bonded to the cable tray as per ANSI/TIA/EIA<br />

Standards and the National Electric Code. Refer to data specification for additional details.<br />

K. Maintain the following minimum separations from voice and data cables. Power conduit -<br />

12", transformers and motors - 40", fluorescent lighting - 12". Coordinate with the voice and<br />

data installer to assure these separations are met.<br />

L. All new floor mounted electrical equipment including, but not limited to: Transformers,<br />

Switchboards, MCC’s, Switchgear, Switches, UPS, PDU’s and Generators; shall have<br />

concrete housekeeping pads installed. All Concrete pads shall be as indicated on the<br />

drawings or 4 inches high above finished floor, extending to 4 inches beyond the width and<br />

depth of the Equipment base; pad dimensions indicated on the drawings shall take<br />

precedence in all cases.<br />

3.3 LOW VOLTAGE WIRING METHODS:<br />

A. Provide conduit homeruns complete for all low voltage systems in the new addition and office<br />

remodel area. Plenum cabling will not be acceptable.<br />

B. Provide plenum rated cabling for fire alarm, access control, security, and PA system wiring in<br />

existing school areas with hard ceiling (classrooms, hallways, restrooms, storages, etc.).<br />

Refer to the drawings for details. Wiring to be concealed above ceiling and supported on the<br />

j-hooks.<br />

C. Provide a box, plaster ring, and conduit with insulated bushing from each wall or floor outlet<br />

to an accessible ceiling or crawl space. Conduit shall be minimum 1-1/4" for voice and/or<br />

data outlets, and sized as needed for other systems. Drawings notes shall take precedence.<br />

Raceways for phone and data cable shall be sized based on the number of cables in<br />

accordance with the division 17000 specification.<br />

D. Furnish and install all necessary sleeves and raceways to permit the installation of signal<br />

cables (specific attention is called to non-contiguous ceiling spaces) to the appropriate<br />

equipment termination point. Provide sleeves through all fire-rated walls and partitions. No<br />

outlets of any type shall be left without a raceway system or accessible ceiling path to their<br />

termination point. Verify that raceway sizes and quantities are appropriate and will have at<br />

least 50% spare capacity after all cables are initially installed. Provide at least one empty<br />

spare conduit to each area, sized to handle future needs.<br />

3.4 LABELING:<br />

A. Clearly and properly label the complete electrical system to indicate the loads served or the<br />

function of each item of equipment provided under this work.<br />

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B. Nameplates shall be 1/16 inch thick, laminated three-ply plastic, center-ply white, outer-ply<br />

black "Lamicoid" or equal. Letters shall be formed by engraving outer black ply, exposing<br />

white center-ply, and shall be minimum 5/8 inch high. Nameplates shall be secured with<br />

screws or pop rivets.<br />

C. Provide a master nameplate at the main distribution to identify the project, the Engineer and<br />

the date. Clearly label switchboards with engraved nameplates to identify each load served.<br />

D. Label all electrical contactors, relays, time switches, transformers, etc. with an engraved<br />

nameplate corresponding to the labeling in the main, subdistribution, or branch panel serving<br />

the device or apparatus.<br />

E. Provide typewritten branch panel schedules with protective clear, transparent covers<br />

accounting for every breaker installed. Use actual room designations assigned by name or<br />

number near completion of the work, and not the designations shown on drawings.<br />

F. Identify branch panels with engraved nameplate corresponding with distribution panel<br />

labeling. Mount labels inside door for flush panels, and on the face of the door for surface<br />

panels. No brand labels or other marking shall be on the outside of the panels. Where<br />

changes are made in existing panels, distribution boards, etc., provide new labeling and<br />

schedules to accurately reflect the changes.<br />

3.5 SAFETY:<br />

A. The Engineer has not been retained or compensated to provide design and construction<br />

review services relating to the Contractor's safety precautions or to means, methods,<br />

techniques, sequences or procedures required for the contractor to perform the work.<br />

3.6 DEMOLITION:<br />

A. It is the intent of these specifications to require the contractor to make all necessary<br />

adjustments to the electrical system, required to meet code, and accommodate installation of<br />

the new and remodeled work.<br />

B. Remove all existing fixtures, clocks, switches, receptacles, raceways, and other electrical<br />

equipment and devices and associated wiring from walls, ceilings, floors, and other surfaces<br />

scheduled for remodeling, relocation, or demolition unless specifically shown as retained or<br />

relocated on the drawings. If existing walls, ceiling, floors, etc. are moved, extend existing<br />

devices, fixtures, and circuiting to the new location.<br />

C. Disconnect all existing mechanical equipment scheduled for removal or relocation. See<br />

mechanical drawings for scope of work. Remove abandoned raceways and cables. Relabel<br />

panels and motor control centers to reflect changes.<br />

D. If existing junction boxes will be made inaccessible, or if abandoned outlets serve as feed<br />

through boxes for other existing electrical equipment which is being retained, new conduit<br />

and wire shall be provided to bypass the abandoned outlets. If existing conduits pass<br />

through or are mounted on partitions or ceilings which are being removed or remodeled, new<br />

conduit and wire shall be provided to route around the ceiling or wall and maintain service to<br />

the existing load.<br />

E. Extend circuiting and devices in all existing walls to be furred out.<br />

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F. Locations of items shown on the drawings as existing are partially based on as-built and<br />

other drawings which may contain errors. The Contractor shall verify the correctness of the<br />

information shown prior to bidding and provide such labor and material as is necessary to<br />

accomplish the intent of the contract documents. The plans may show some demolition<br />

conditions, but are not intended to show all of them.<br />

G. All materials accumulated during the demolition process are the Owners property and shall<br />

be removed from the job site as directed by the Owner. If owner does not wish to salvage<br />

materials, contractor shall remove from jobsite and dispose, or recycle materials at<br />

contractor’s discretion, in a lawful manner.<br />

H. Where changes are made in existing panels, distribution boards, etc., provide new labeling<br />

and schedules to accurately reflect the changes.<br />

I. Demolish and dispose of hazardous materials in a lawful manner, such as PCB containing<br />

transformers or ballasts, mercury containing lamps, or materials containing lead. All costs for<br />

proper disposal shall be paid by the contractor unless specified elsewhere in the general<br />

conditions.<br />

3.7 POWER INTERRUPTIONS:<br />

A. Keep outages to occupied areas to a minimum and prearrange all outages with the Owner's<br />

representative and utilities involved. Requests for outages shall state the specific dates and<br />

hours and the maximum durations, with the outages kept to these specified times. When<br />

power interruptions will last longer than 5 minutes and cover more than 10% of the building,<br />

or affect public areas, they shall be performed on the weekends between 1 and 5 AM.<br />

B. Contractor shall coordinate with the Owner so that work can be scheduled not to interrupt<br />

operations, normal activities, building access, etc. Coordinate work with other crafts for<br />

proper scheduling.<br />

C. No circuits shall be turned off without prior approval from owner. Coordinate with the Owner<br />

any interruptions which affect the operation of the remaining portions of the facility.<br />

D. This contractor will be liable for any damages resulting from unscheduled outages or for<br />

those not confined to the preapproved times. Include all costs for overtime labor as<br />

necessary to maintain electrical services in the initial bid proposal. Temporary wiring and<br />

facilities, if used, shall be removed and the site left clean before final acceptance. Requests<br />

for outages must be submitted at least (5) days prior to intended shutdown time.<br />

E. Include in bid cost of minimum temporary power for Fire Alarm System, Security,<br />

Telephone/Data equipment and any other equipment designated by Owner, during time when<br />

primary building power has been interrupted.<br />

3.8 GROUNDING:<br />

A. Ground all electric equipment, raceways and enclosures in accordance with code rules and<br />

established safety practices. Provide a single main grounding point where grounding<br />

conductors from the Grounding Electrode System ground rods, ground grids, water pipes,<br />

main switchgear, etc. may be terminated.<br />

B. Concrete encased Ufer grounds shall be no less than 60 feet in length. Bare Copper<br />

conductors shall be placed no closer than two inches of the bottom of an exterior wall footing<br />

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and there shall be no plastic sheeting or other insulating material placed between the<br />

footing and earth. Bond to re-bar at minimum 10' intervals.<br />

C. Grounds shall be installed where accessible for future inspection and servicing. Where<br />

ground connections are made underground or in inaccessible locations, they shall be made<br />

using an exothermic weld process, Cadweld or equivalent, or Ampact pressure connectors.<br />

D. Install grounding conductors in approved metallic raceways unless specifically shown or<br />

specified otherwise. Bond at each end and at all intervening boxes and enclosures between<br />

the service equipment and grounding electrode.<br />

E. No. 8 and smaller grounding conductors shall have green insulation. No. 6 and larger shall be<br />

marked with green colored tape at each end and at every box, panel, switchboard, or point<br />

where conductor is accessible.<br />

F. All isolated ground buses shall be used only for conductors from isolated ground receptacles.<br />

Do not bond conduit or enclosures to isolated ground buses. All isolated ground conductors<br />

shall be run back to the main ground point for the separately derived system which serves<br />

them.<br />

G. Provide a #6 grounding conductor to all telephone, data processing and sound system<br />

terminals throughout project unless noted otherwise on the plans. Provide a wall mounted<br />

busbar assembly equivalent to Square D Class 1630-PK15GTA/PKGTAB.<br />

3.9 TVSS (TRANSIENT VOLTAGE SURGE SUPPRESSION) INSTALLATIONS<br />

A. When TVSS units are specified, they are to be shipped with complete installation instructions<br />

which are to be followed in detail. The manufacturer’s representative is always to be<br />

contacted and is to supervise the TVSS installation.<br />

B. Supplemental installation information is as follows:<br />

1. Use the breaker space closest to the neutral bus. Nipple the suppressor to the panel<br />

where the suppressor can be installed so as to keep both the hot leads and the<br />

neutral lead as short and straight as possible from the suppressor to the breakers<br />

and the neutral bus.<br />

2. The best performance is achieved with the shortest leads and neutral. All efforts<br />

within the code should be used to minimize the lead lengths. Ideally the leads should<br />

be less than eight inches long. Each inch of lead above six inches will add<br />

approximately 20 volts to the quoted let-through voltage. Cut the leads down to the<br />

shortest size that will allow installation.<br />

3. If the neutral bus is out of reach of the leads, then a #4 AWG conductor is to be run<br />

from the remote neutral bus to a lug near the suppressor, and the lead from the<br />

suppressor should be cut as short as possible.<br />

4. The ground is to be connected to the case of the panel (equipment ground only). Do<br />

not connect the suppressor ground wire to an isolated ground (IG) bus.<br />

3.10 EQUIPMENT CONNECTIONS:<br />

A. The location and method for connecting to each item of equipment shall be verified prior to<br />

roughing-in. The voltage and phase of each item of equipment shall be checked before<br />

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BASIC ELECTRICAL MATERIALS AND METHODS 16050-9


connecting. Motor rotations shall be made in the proper direction. Pump motors are not to<br />

be test run until liquid is in the system and proper lubrication to all bearings in unit is checked.<br />

B. Conduit, wire and circuit breaker sizes for mechanical, elevator and similar equipment are<br />

based on the equipment ratings of one manufacturer. The equipment actually furnished may<br />

have entirely different electrical characteristics. Conduit, wire, circuit breakers, disconnects,<br />

etc. shall not be ordered or installed until exact electrical requirements are obtained.<br />

Responsibility for this coordination rests with the Contractor.<br />

3.11 SEISMIC BRACING:<br />

A. Furnish and install all seismic bracing of equipment, feeders, lighting fixtures, and other<br />

electrical items in accordance with prevailing codes. Refer to ASCE 7-02, section 9.6 for<br />

calculation methods. Provide and submit the required designs, calculations, certifications,<br />

and stamped drawings to the authority having jurisdiction and obtain their approval prior to<br />

installation or fabrication.<br />

B. Where conduit, cable trays, or busducts are attached to structures where they cross a<br />

seismic isolation interface, the electrical components shall be designed to accommodate the<br />

seismic relative displacement.<br />

3.12 PAINTING:<br />

A. All electrical equipment and conduit exposed in finished areas and on exterior walls are to be<br />

painted to match surrounding surfaces.<br />

B. Contractor shall coordinate the timing of painting requirements.<br />

C. Refer to Architectural specifications for methods and materials.<br />

3.13 PROJECT RECORD DOCUMENTS:<br />

A. Maintenance of Documents:<br />

1. Maintain at Jobsite, One Record Copy of: Contract Drawings, <strong>Specification</strong>s,<br />

Addenda, Reviewed Shop Drawings, Change Orders, Other Modifications to Contract<br />

and Field Test Records.<br />

2. Keep apart from documents used for construction.<br />

3. Keep documents available at all times for inspection by Architect.<br />

B. Recording:<br />

1. Label each document "PROJECT RECORD."<br />

2. Keep record documents current. Do not permanently conceal any work until required<br />

information has been recorded.<br />

3. Contract Drawings, legibly mark to record actual construction; including but not<br />

limited to the following:<br />

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BASIC ELECTRICAL MATERIALS AND METHODS 16050-10


C. As-Built Submittals:<br />

a. Depths of various elements; locations of underground items, with dimensions<br />

to building walls and corners; changes of dimensions and details; changes<br />

made by Addendum, Field Orders or Change Order.<br />

b. <strong>Specification</strong>s and Addenda; Legibly mark each Section to record changes<br />

made by Addendum, Field Order or Change Order.<br />

1. At completion of project, transfer changes, addenda items, variations from drawings,<br />

exact routes of all feeders and service conduits, and locations of stubbed conduits to<br />

clean new prints and specifications which will be supplied by the Architect and deliver<br />

to the Architect as "As-reported Record" drawings. Include dimensions to all buried or<br />

concealed conduits to permanent structures.<br />

2. Refer to Section 16470, Paragraph 1.4, for as-built submittal requirements for Voice<br />

and Data Wiring.<br />

D. Operation and Maintenance Manuals<br />

3.14 WARRANTIES:<br />

1. At completion of project, prepare Operation and Maintenance Manuals with operation<br />

and Maintenance Data, contractors warranties, and copies of approved electrical<br />

permits. Include corrected copies of original submittals and shop drawings.<br />

2. See Division 1 for additional requirements.<br />

A. Provide a minimum 1 year warranty on all electrical equipment, devices, labor, and work by<br />

Division 16 whether specified or not.<br />

B. Provide warranties greater than 1 year as specified in other sections where stated. The<br />

warranty requirement most stringent shall be used where conflicts arise.<br />

C. The systems listed below require warranties exceeding the minimum warranty:<br />

1. TVSS; 5 years - refer to Section 16478.<br />

2. Lighting; 5 years for ballasts - refer to Section 16500<br />

3. Occupancy Sensed Lighting Control; 5 years - refer to Section 16550.<br />

4. Division 17000: Voice and Data Wiring Workmanship and Parts; 25 years - refer to<br />

Section 16740.<br />

D. Provide copies of all warranties to the owner upon completion of the project.<br />

3.15 COMPLETION:<br />

A. <strong>Complete</strong> each system as shown or specified herein and place in operation except where<br />

only roughing-in or partial systems are called for. Each system shall be tested and left in<br />

proper operation free of faults, shorts or unintentional grounds. Demonstrate system in the<br />

presence of the Architect, the Owner or their representative when requested.<br />

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BASIC ELECTRICAL MATERIALS AND METHODS 16050-11


3.16 FINAL OBSERVATION:<br />

A. Contractor shall submit written certification that:<br />

1. Contract Documents have been reviewed.<br />

2. Contractor has inspected Project for compliance with Contract Documents.<br />

3. Work has been completed in accordance with Contract Documents.<br />

4. Equipment and Systems have been tested and are operational.<br />

5. Project is completed and ready for final inspection.<br />

B. Architect will make final inspection as soon as possible after receipt of Certification.<br />

C. Should Architect consider that work is finally complete in accordance with Contract Document<br />

requirements, Contractor shall make Contract Closeout submittals.<br />

D. Should Architect consider that work is not finally complete:<br />

1. He will so notify Contractor, stating reasons.<br />

2. Contractor shall take immediate steps to remedy deficiencies, and send second<br />

written notice to Architect certifying that work is complete.<br />

3. Architect will reinspect work.<br />

E. The Architect will make two final inspections. The first will determine deficiencies and errors<br />

in the work and the second will determine whether or not the noted deficiencies and errors<br />

have been satisfactorily corrected.<br />

F. If additional inspections are required because of the Contractor's failure to complete the<br />

deficiencies and errors prior to the second inspection, costs for the successive inspections<br />

will be back-charged to the Contractor by the Owner, who, in turn, will reimburse the<br />

Architect. Charges will be based as follows:<br />

1. Architect time at current billing rates.<br />

2. Travel time, and all other expenses incurred in making inspections.<br />

G. Contractor to provide one (1) journeyman, tools, meters, instruments and other test<br />

equipment required by Architect. Contractor to remove and replace trims, covers, fixtures,<br />

etc., for Architect to review and test materials, systems, methods and workmanship.<br />

(Example: Removing switchboard and panel covers to take voltage/amp readings, review<br />

connections and wire size, etc.)<br />

END OF SECTION<br />

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BASIC ELECTRICAL MATERIALS AND METHODS 16050-12


SECTION 16115 – CABLE TRAY<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide a complete cable tray system as shown and specified including tray, tray connectors,<br />

supports, brackets, vertical and/or horizontal offsets, grounding and hardware for a complete<br />

system.<br />

1.2 RELATED WORK:<br />

A. Section 16050 Basic Materials and Methods.<br />

B. Section 16130 Raceways.<br />

1.3 SUBMITTALS:<br />

A. Submit shop drawings and product data under provisions of Section 01300.<br />

B. Submit manufacturer's installation instructions under provisions of Section 01300.<br />

C. Submit manufacturer's maintenance and repair data under provisions of Section 01700.<br />

D. Submit a complete cable tray layout drawn at 1/4-inch=1 foot scale minimum including<br />

suspension points, offsets, fire-wall penetrations and other essential information. Layout<br />

shall be coordinated with mechanical, plumbing and fire protection contractors to insure that<br />

access to the tray is unobstructed for its entire length. Location of tray shall be dimensioned<br />

and closed obstructions shown and noted. Drawing shall include a typical corridor sections,<br />

showing the tray location in relation to work of other trades. Submit four prints of tray layout<br />

to architect for approval within six weeks of award of bid.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. Cablofil EZ Tray series, B-Line or approved.<br />

B. Ladder Racks - Chatsworth Products Inc., Homaco<br />

C. Substitutions: Under provisions of Section 01600.<br />

2.2 WIRE-BASKET CABLE TRAYS<br />

A. Continuous rigid welded steel wire mesh system. Wire mesh shall be 2 in. by 4 in. grid. UL<br />

listed. See drawings for cable tray width.<br />

B. Material: Carbon steel with electro-plated zinc galvanized finish. Designed to support a<br />

minimum of 50 pounds per linear foot when supported on 8-foot centers, without any<br />

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CABLE TRAY 16115-1


deflection exceeding 1/100 of the span. All edges of trays, rungs, and fittings shall be<br />

rounded and smooth. Corners shall have a 12" inside radius.<br />

C. Tray systems shall be supported by minimum 1/4-inch threaded steel rods fastened to<br />

connectors with 1/4-inch washer and nut. Right-angle connectors or T-connectors shall be<br />

used at 90 degree bends and crossings.<br />

1. Cable tray shall be supported maximum 8-foot on center.<br />

2. Cable tray support shall be via either wall brackets or trapeze support of connectors.<br />

Center hung support of the tray is prohibited.<br />

D. Accessories: Provide dropouts at terminal locations.<br />

E. At all rated and non-rated wall penetrations provide a permanent fire stop system as<br />

described below.<br />

1. The system shall consist of reusable heat expanding pillows or bags.<br />

2. The fire stop material shall be approved by Factory Mutual System and shall be<br />

Underwriters Laboratories classified and tested for use with both steel and aluminum<br />

cable tray. The penetration seal method and material shall have an Underwriters<br />

Laboratories fire rating equal to the wall or floor in which the openings are located.<br />

3. The penetration seal must allow future changes, such as addition or removal of<br />

cables, with no damage to the integrity of the seal.<br />

4. The seal method shall provide an immediate seal with no cure time.<br />

5. The penetration seal must be unaffected by atmospheric conditions, water exposure<br />

or constant high humidity.<br />

6. The fire seal shall be installed strictly according to the manufacturer/distributor<br />

published instructions.<br />

2.3 LADDER RACKS (IN TELECOM CLOSETS ONLY):<br />

A. Ladder rack as described below shall be used only in telecommunication rooms and closets.<br />

B. Provide all appropriate accessories including dropouts at terminal locations.<br />

C. Corners shall have a minimum 12" inside radius. Tee intersections do not need to be<br />

radiused.<br />

D. Ladder rack shall be firmly attached to the top of each free standing equipment rack that it<br />

passes over.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION:<br />

A. Install cable tray to maintain 6 inches minimum clearance at top and sides of tray.<br />

Coordinate layout with work of other trades in advance of installation to provide required<br />

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CABLE TRAY 16115-2


access with minimum number of offsets in tray runs. If during construction as built conditions<br />

occur, such that cable tray becomes inaccessible for any reason, Division 16 contractors<br />

shall submit immediately to the architect:<br />

1. The type and location of the obstruction including the trades involved.<br />

2. The means proposed by Division 16 contractor to maintain accessibility.<br />

Contractor shall proceed only if his proposal is approved. If the Contractor proceeds without<br />

approval, the cable tray shall be relocated as directed by architect at contractors expense.<br />

B. Install all cable tray in an accessible and visible-from-floor location. Provide a diagonal<br />

seismic restraint brace at maximum 15 foot intervals.<br />

C. Install tray and all accessories to provide electrical continuity throughout system. Provide flat<br />

braided aluminum straps at questionable grounding connections.<br />

D. Hanger rods shall be fastened to structure in an approved manner. Pullout resistance shall<br />

have a safety factor of 4.<br />

E. Follow manufacturer's instructions and details for separation of dissimilar metals including<br />

steel suspension rod to aluminum splice connectors or cable tray. Provide nylon bushings at<br />

joints, vinyl sleeve at hanger rods.<br />

F. Maintain a minimum 12" spacing from light fixtures and electrical conduits. Maintain a 40"<br />

spacing from electric motors. Coordinate tray location with conduit layout and motor<br />

locations.<br />

G. Provide at all penetrations a permanent fire stop system. The system shall consist of<br />

reusable heat expanding pillows or bags. The fire stop material shall be approved by Factory<br />

Mutual System and shall be Underwriters Laboratories classified. The penetration seal<br />

method and material shall have an Underwriters Laboratories fire rating equal to the wall or<br />

floor in which the openings are located. The penetration seal must allow future changes,<br />

such as addition or removal of cables, with no damage to the integrity of the seal. If the wall<br />

or floor penetration is for cable tray passage, the fire stop material shall have been tested by<br />

Underwriters Laboratories for use with both steel and/or aluminum cable tray. The seal<br />

method shall provide an immediate seal with no cure time. The penetration seal must be<br />

unaffected by atmospheric conditions, water exposure or constant high humidity. The fire<br />

seal shall be installed strictly according to the manufacturer/distributor published instructions.<br />

END OF SECTION<br />

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CABLE TRAY 16115-3


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CABLE TRAY 16115-4


SECTION 16120 – WIRES & CABLES<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide all wires and cables as herein specified and shown on the associated drawings.<br />

1.2 QUALITY ASSURANCE:<br />

A. All wire and cable shall conform to Code and shall meet all ASTM specifications.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS:<br />

A. No. 10 and 12 AWG conductors shall be Type "THHN" insulated, stranded or soft drawn solid<br />

copper. No. 8 AWG and larger conductors shall be Type "THHN" insulated, soft drawn, Class<br />

B stranded copper. Minimum conductor size shall be No. 12 AWG unless otherwise noted.<br />

B. Where adverse conductor exposure exists, code approved insulation suitable for the<br />

conditions encountered shall be used unless shown otherwise on the Drawings.<br />

C. Wire and cable shall be new, shall have grade of insulation, voltage and manufacturer's name<br />

permanently marked on outer covering at regular intervals and shall be delivered in complete<br />

coils or reels with identifying size and insulation tags.<br />

2.2 ALUMINUM AND/OR METAL CLAD (MC) CABLING OPTIONS:<br />

A. Aluminum and MC Cabling Not acceptable – Provide Copper Only Feeder Wire.<br />

2.3 COLOR CODE:<br />

A. All wire shall be fully colored in sizes 12 and 10 AWG, and color banded at each end and at<br />

all junction and pull boxes for size 8 AWG and larger.<br />

B. Color Code throughout the project shall be:<br />

1. 480Y/277V System<br />

Phase A Brown<br />

Phase B Orange<br />

Phase C Yellow<br />

Neutral Grey<br />

Equipment Ground Green<br />

2. 208Y/120V System<br />

Phase A Black<br />

Phase B Red<br />

Phase C Blue<br />

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WIRES & CABLES Section 16120-1


PART 3 - EXECUTION<br />

3.1 SPLICES AND TERMINATIONS:<br />

Neutral White<br />

Equipment Ground Green<br />

Isolated Ground Green w/yellow stripe #12 & #10<br />

Green and Yellow bands #8 and up<br />

A. Splices are to be made up complete promptly after wire installation. Single wire pigtails shall<br />

be provided for fixture and device connections. Wirenuts may be used for fixture wire<br />

connections to single wire circuit conductor pigtails.<br />

B. Splices shall utilize Scotch "Hyflex" or "Ideal" wing nut connector installed properly. Splices<br />

for No. 8 and larger wires shall be made with mechanically applied pressure type connectors.<br />

All taped joints shall be with "Scotch 33+" or equal, applied in half-lap layers without<br />

stretching to deform.<br />

C. Insulation shall be removed with a stripping tool designed specifically for that purpose. A<br />

pocket knife is not an acceptable tool. All conductors shall be left nick-free.<br />

D. Thermoplastic insulated wire and cable shall not be installed or handled in temperatures<br />

below +14 degrees F (-10 C). Cross-linked polyethylene insulated wire and cable may be<br />

installed to -40 degrees F (-40 C).<br />

3.2 INSTALLATION:<br />

A. Provide dedicated neutral for each branch circuit. Use of the shared neutral for multiwire<br />

branch circuit is not allowed.<br />

END OF SECTION<br />

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WIRES & CABLES Section 16120-2


SECTION 16130 - RACEWAYS<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide all raceways, wireways and associated fittings as herein specified and shown on the<br />

associated drawings.<br />

1.2 APPLICATION:<br />

A. Electric metallic tubing (EMT), galvanized rigid conduit (GRC), intermediate metal conduit<br />

(IMC), flexible metal conduit, and PVC conduit may be used.<br />

B. Schedule 40 PVC conduit may only be used below grade and below slabs on grade. PVC<br />

may not be used above grade. Conduits larger than 1 inch shall be run below the slab.<br />

C. GRC and IMC shall be used in locations subject to mechanical injury and for service conduit<br />

under buildings or concrete slabs.<br />

D. EMT may be used only in dry and protected locations.<br />

E. Flexible metal conduit will be permitted only where flexibility is necessary. Exceptions are<br />

connections to recessed light fixtures and work fished into existing concealed dry locations,<br />

and wood frame construction. Flexible metal conduit shall be used for connection to all<br />

equipment subject to movement or vibration such as motors and transformers.<br />

F. Drawing notes requiring a specific type of raceway shall take precedence over the<br />

specifications.<br />

G. Surface metal raceways equal to Wiremold (700 series unless noted otherwise) may be used<br />

only where specifically called for on the drawings or in the specifications. Such installation<br />

shall be directed by Architect.<br />

H. Electrical wiring shall be in U.L. approved raceways and enclosures throughout.<br />

I. 4" and larger conduits intended for use on primary services and communications services<br />

shall have minimum 48" radius sweep on all bends.<br />

PART 2 - PRODUCTS<br />

2.1 FITTINGS:<br />

A. GRC and IMC shall be coupled and terminated with threaded fittings. Ends shall be bushed<br />

with insulating bushings.<br />

B. Connectors and couplings for EMT shall be steel concrete tight set screw type with insulated<br />

throats on connectors. Connectors larger than 1-1/4 inch shall be insulating bushing.<br />

2.2 CONDUIT<br />

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RACEWAYS 16130-1


A. All conduits shall be ! inch minimum trade size. Exception: Fire Alarm wiring could be<br />

installed in the "” conduit if in compliance with NEC for conduit fill ratio. TV wiring could be<br />

installed in the "” conduit if there is only one cable in the conduit. Two or more TV cables<br />

should be installed in minimum !” conduit.<br />

B. Provide PVC conduit (where installed below grade or below slab on grade) in one inch<br />

minimum size.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION:<br />

A. Provide pull boxes where shown or required to limit the number of bends in any run to not<br />

more than three 90 degree bends. Use code gauge galvanized sheet steel boxes of code<br />

required size with removable covers, installed so that covers will be accessible after work is<br />

completed. Verify with the Architect any locations in finished areas.<br />

B. Conceal all wiring in finished spaces. Exposed raceways shall be parallel to structural lines.<br />

C. Support suspended feeder conduits by metal ring or trapeze hangers with threaded steel<br />

rods. If a large number of suspended feeders are grouped together, the contractor shall<br />

review the layout with the structural engineer and obtain approval for the proposed layout.<br />

D. Conduit shall be adequately braced for Seismic Restraint, as required per ASCE 7-02,<br />

Section 9.6, latest edition.<br />

E. Expansion Joints:<br />

1. All conduits crossing expansion joints where cast in concrete shall be provided with<br />

expansion-deflection fittings, equivalent to OZ/Gedney AXDX, installed per<br />

manufacturers recommendations.<br />

2. All conduits three inches and larger where not cast in concrete shall be rigidly<br />

secured to the building structure on opposite sides of a building expansion joint with<br />

an expansion-deflection fitting across the joint, equivalent to OZ/Gedney AXDX,<br />

installed per manufacturer's recommendations.<br />

3. All conduits less than three inches where not cast in concrete shall be provided with<br />

junction boxes securely fastened on both sides of the expansion joint, connected<br />

together with 15 inches of slack (a minimum of 15 inches longer than the straight line<br />

length) flexible conduit and copper green ground bonding jumper. In lieu of this<br />

flexible conduit, an expansion-deflection fitting, as indicated for conduits three inch<br />

and larger, may be installed.<br />

F. Seismic Joints:<br />

1. No conduits cast in concrete shall be allowed to cross a seismic joint.<br />

2. All conduits shall be provided with junction boxes securely fastened on both sides of<br />

the seismic joint, connected together with 15 inches of slack (a minimum of 15 inches<br />

longer than the straight line length) flexible conduit and copper green ground bonding<br />

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RACEWAYS 16130-2


jumper. Prior to installation, verify with Architect that the 15 inches is adequate for<br />

the designed movement, and if not, increase this length as required.<br />

G. Conduit stubbed from a concrete slab or wall to serve an outlet under a table or to supply a<br />

machine shall have a rigid conduit coupling flush with the surface of the slab. Provide plug<br />

where conduit is to be used in future.<br />

H. Conduits in above grade slabs shall be located in the middle of the slab. The maximum size,<br />

spacing, and location of conduits in post-tensioned slabs shall be subject to approval by the<br />

structural engineer. Conduits larger than one inch shall not be run in slabs.<br />

I. Provide a ground wire sized per code in all conduit.<br />

J. Where PVC conduit is below building slab on grade, conduit must be installed to be at least 2<br />

inches below the slab. Provide 2 inches of sand or pea sized gravel to cover conduit. Protect<br />

conduit from vehicle traffic and construction traffic prior to concrete pour. Conduit poured<br />

inside the slab for slab on grade construction is not acceptable.<br />

K. Elbows larger than 30 degrees and one inch shall be galvanized rigid conduit, wrapped with<br />

PVC tape.<br />

L. Provide a ground wire sized per code in all PVC conduits. Conductor quantities indicated in<br />

conduits do not include ground wires unless otherwise noted.<br />

M. Provide trenching, backfilling, compaction, re-paving or other site restoration as required by<br />

the work done in this division. Minimum trench depth shall be 24" unless otherwise noted.<br />

N. Install a detectable 6 inch wide yellow vinyl tape with letter "Caution: Buried Electrical Line<br />

Below" 18 inches above all buried service conduit and wire not under structures.<br />

O. Backfill material for all trenches under paved areas shall be coarse sand or crushed rock,<br />

installed in layers not to exceed eight inches and compacted to 95% of maximum density at<br />

optimum moisture content to preclude subsequent settlement. Compaction by water method.<br />

The top 18 inches of trenches in landscaped or grassed areas shall be backfilled with native<br />

soil and tamped.<br />

P. Conduits piercing a building waterproof membrane shall be provided with flanges, using two<br />

neoprene washers, one washer on each side of membrane, between each flange and<br />

membrane.<br />

Q. All underground conduits which enter the building shall be sloped to drain away from the<br />

building and shall be water sealed to prevent moisture from passing through the conduit into<br />

the building. All joints to be threaded and taped or glued to prevent entry of water into the<br />

conduits.<br />

R. All underground conduits entering the building shall be poured-in-place, or provided with<br />

watertight conduit sleeves and rubber seals, Link-seal system by Thunderline Corporation or<br />

equivalent.<br />

S. Raceways shall be left clean and free of debris.<br />

T. Provide a pull string in all empty conduits.<br />

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RACEWAYS 16130-3


U. All conduit leaving building envelope (e.g. site lighting, roof mounted HVAC requirement, etc.)<br />

to be 0.75" minimum.<br />

END OF SECTION<br />

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RACEWAYS 16130-4


SECTION 16140 – SWITCHES & RECEPTACLES<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide all switches, receptacles, and other devices as herein specified and shown on the<br />

associated drawings.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. Bryant, Arrow-Hart, Eagle, LaGrande, General Electric, Leviton, Hubbell are acceptable.<br />

2.2 MATERIALS:<br />

A. The following list of wiring devices covers the most commonly specified items and establishes<br />

the grade of device. Should the Drawings indicate a device other than those listed herein<br />

without reference to catalog number, such device shall be of the same grade and<br />

manufacturer as like devices.<br />

Single Pole Switches Hubbell #1221<br />

Duplex Receptacles - 20 amp Hubbell #5362<br />

Where required by Code and/or indicated on drawings<br />

Safety Duplex Receptacle Hubbell #HBLSG 63H<br />

Duplex Receptacles-Isolated Ground Hubbell #5362-IG, Orange<br />

Switch with Pilot LaGrande #20AC1<br />

Dimmers Lightolier, Neptune Momentum series<br />

B. All wiring devices and plates to be specification grade. Receptacles shall be mounted<br />

vertically with the ground pin down unless otherwise noted.<br />

C. Install Safety Duplex receptacles in all kindergarten rooms.<br />

D. Color of Devices and Plates:<br />

1. Devices: White, unless noted otherwise.<br />

2. Plates: 302 stainless steel, unless noted otherwise.<br />

3. Finish and material of data/phone outlets to match finish and material of the power<br />

outlets.<br />

4. Receptacles fed by emergency circuits shall have red devices with "EMERGENCY<br />

POWER" engraved in white letters on a red nylon plate with panel and circuit<br />

designation engraved on plate.<br />

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SWITCHES & RECEPTACLES 16140-1


E. Flush floor receptacles to be duplex and to have brass or aluminum, hinged flap lids. Provide<br />

carpet flanges in carpeted floors. (See 16050, 2.4, E.)<br />

F. Wet location and/or weatherproof receptacles shall be in a weatherproof enclosure, the<br />

integrity of which is not affected when the receptacle is in use (attachment plug cap inserted),<br />

UL labeled and listed “Suitable For Wet Locations While In Use”. Provide enclosure with<br />

stainless steel screws, gasket between enclosure and mounting surface and between cover<br />

and base, clear impact resistant UV stabilized polycarbonate as manufactured by TayMac<br />

Corporation or accepted equivalent.<br />

PART 3 - EXECUTION<br />

3.1 GENERAL:<br />

A. Provide a separate GFI type receptacle for each receptacle noted on plans as GFI. Standard<br />

receptacles fed from an up-stream GFI type receptacle are not acceptable.<br />

B. Install outlets and switches in a neat manner.<br />

C. Extend mudrings to flush out with surrounding wood panels and walls.<br />

D. Faceplates, devices, and boxes shall be square with floor, and door lines.<br />

E. Devices to be installed flush with faceplate.<br />

3.2 LABELING:<br />

A. Where switches control remote lighting or power outlets, or where switches in the same outlet<br />

(two or more) serve different purposes, such as light, power, intercom, etc. or different areas,<br />

such as corridor and outside, furnish engraved plates with 1/8 inch black letters indicating<br />

function of each switch or outlet.<br />

END OF SECTION<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

SWITCHES & RECEPTACLES 16140-2


SECTION 16425 – SWITCHBOARDS 600 VOLTS & BELOW<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Furnish and install the service entrance switchboard and distribution switchboards as herein<br />

specified and shown on the associated electrical drawings.<br />

1.2 SUBMITTALS:<br />

A. Submit complete descriptive shop drawings indicating bus arrangement, overcurrent devices,<br />

labeling, dimensions, ratings and other pertinent data.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. Square D, General Electric, Siemens, Cutler-Hammer/Westinghouse<br />

B. Requests for substitution of other products will be considered if submitted in accordance with<br />

Section 01630.<br />

2.2 EQUIPMENT:<br />

A. Each distribution board section shall be free standing and have an open bottom. Top and<br />

bottom conduit area is to be clearly shown and dimensioned on the shop drawings. All front<br />

plates used for mounting meters, selector switches or other front mounted devices shall be<br />

hinged with all wiring installed and laced with flexibility at the hinged side. All closure plates<br />

shall be screw removable and small enough for easy handling by one man. The paint finish<br />

shall be gray enamel over a rust-inhibiting phosphate primer.<br />

B. Overcurrent devices shall be of size and type as indicated on the drawings. Series rated<br />

equipment will not be permitted as a substitute for the interrupting capacities stated on the<br />

one line diagram.<br />

C. Main lugs shall be tool applied compression type if aluminum wire is used. The bus bars<br />

shall be rigidly braced for 100,000 amps and sized as indicated on the drawings.<br />

D. The end section is to have bus bar provisions for future addition of a switchboard section.<br />

The provisions shall include the bus bars installed to the extreme side of the switchboard and<br />

prepunched to facilitate future bolted splice plates.<br />

E. Where fusible switches are indicated, they shall have Class R or L fuse clips. Fusible<br />

switches shall be of the positive, quick-make, quick-break type and external operating handle<br />

shall be suitable for padlocking in the "OFF" position. All units shall be dead front. Provide a<br />

spare fuse cabinet.<br />

F. Current limiting circuit breakers shall interrupt the current flow within a quarter cycle.<br />

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SWITCHBOARDS 600 VOLT & BELOW 16425-1


G. Operating handles shall be mounted on the unit doors and interlocked with the overcurrent<br />

device to prevent opening of the door when the switch is "ON". A concealed "defeater" shall<br />

be provided so that authorized personnel may open door without interrupting power.<br />

H. All extra space in distribution boards shall be bussed for future use.<br />

I. Prior to bidding, confirm that equipment will fit within the physical space allocated on the<br />

drawings for switchgear. Do not attempt to use equipment which does not fit within the space<br />

allotted. Do not use space identified for future use.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION:<br />

A. Distribution boards shall be free from surface and finish defects, and cleaned of dust and<br />

construction debris.<br />

B. All nameplates, labels, screws, bolts, or other hardware shall be in place prior to acceptance.<br />

C. Prior to installation of switchgear and transformers, layout the electrical rooms and obtain<br />

approval of the layout from the code authority having jurisdiction.<br />

END OF SECTION<br />

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SWITCHBOARDS 600 VOLT & BELOW 16425-2


SECTION 16470 - PANELBOARDS<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide all branch circuit panelboards as herein specified and shown on the drawings.<br />

1.2 SUBMITTALS:<br />

A. Submit complete and descriptive shop drawings indicating dimensions and compliance with<br />

the specifications herein. Submit in accordance with Section 01300.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. Square D, Siemens, General Electric, Cutler-Hammer/Westinghouse<br />

B. Requests for substitution of other products will be considered if submitted in accordance with<br />

Section 01630.<br />

2.2 EQUIPMENT:<br />

A. Panels shall be factory pre-assembled using bolt-on circuit breakers, equivalent to Square D<br />

NQOD series. Separate feeder lugs shall be provided for each feeder conductor.<br />

B. Breakers in branch panelboards shall be not less than 3/4 inch on centers. Each breaker<br />

shall be securely fastened to prevent movement and trims shall fit neatly and tightly to the<br />

breaker assembly. Two and three pole breakers shall be single breaker assembly rather than<br />

two or three single pole breakers with the handles tied together externally.<br />

C. Panel finish shall be a flat, light gray finish suitable for painting over or being left with factory<br />

finish. Flush mounted panels in finished walls shall be painted to match wall, paint and paint<br />

preparation to be as specified by Architect. Panel covers to be painted off wall, then installed<br />

over painted wall surface. Trims to be separately packed and protected from scratching and<br />

marring. Refer to labeling requirements in 16050 Basic Materials and Methods.<br />

D. Panelboard trims to have concealed trim screws and door hinges, and a flush stainless steel<br />

cylinder lock with catch and coil spring loaded door pull equivalent to Square D "Mono-Flat".<br />

All panels shall be keyed alike.<br />

E. Where grounding conductors are shown or specified, provide each panel and distribution<br />

center with grounding bus to which the grounding conductors shall be connected, each<br />

having its own terminal or lug.<br />

F. Where Isolated Grounding (IG) conductors are shown or specified, provide each panel and<br />

distribution center with an Isolated Grounding bus to which the IG conductors shall be<br />

connected, each having its own terminal or lug. The IG grounding system shall be fully<br />

separated and insulated from the IG receptacle to the System Grounding Electrode. Provide<br />

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PANELBOARDS 16470-1


a second ground bus bonded to the panelboard can for termination of conduit and equipment<br />

bonding conductors.<br />

G. Panelboards rated 400 amps or less shall not exceed 6" depth.<br />

H. Provide fully rated equipment greater than or equal to the interrupting capacities indicated on<br />

the drawings.<br />

I. Provide all copper bus bars, 100% rated neutral bus, ground bus and isolated ground bus<br />

where indicated. Lugs shall be rated for copper only, CU-AL rated lugs shall not be allowed.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION:<br />

A. Breaker handle guards shall be provided on each circuit supplying obviously constant loads<br />

to prevent accidental shutting off. Such loads are refrigeration, contactor controlled circuits,<br />

freeze protection, etc.<br />

B. Prior to bidding, confirm that equipment will fit within the physical space allocated on the<br />

drawings for panelboards. Do not attempt to use equipment which does not fit within the<br />

space allotted. Do not use space identified for future use.<br />

C. Furnish and install three spare one inch conduits from the top of each recessed panel, to an<br />

accessible point above the ceiling.<br />

D. Care shall be taken to terminate ground conductors from isolated ground receptacles only on<br />

the isolated ground bus in a panel. Do not terminate bonding conductors on an isolated<br />

ground bus.<br />

END OF SECTION<br />

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PANELBOARDS 16470-2


SECTION 16475 – MOTOR CONTROLLERS<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Extent of motor controller and starter work is indicated by drawings, schedules and specified<br />

herein.<br />

B. Work includes the complete installation, electrical connections, testing, and commissioning of<br />

starters and combination disconnect/starters.<br />

C. Verify compatibility of motor controllers and starters with motors supplied under Division 15.<br />

Review Division 15 specifications, plans, schedules, etc., to issue compatibility.<br />

1.2 QUALITY ASSURANCE:<br />

Comply with NEC, and NEMA Standards as applicable to wiring methods, construction and<br />

installation of motor controllers, starters, and combination disconnects/starters. Provide complete<br />

packaged units which have been UL-listed and labeled by Underwriters Laboratory or ETL Testing<br />

Laboratories, Inc. Note: The entire unit shall carry the label, not just components.<br />

1.3 SUBMITTALS:<br />

A. Submit complete and descriptive shop drawings indicating dimensions and compliance with<br />

the specifications herein. Submit manufacturer's installation instructions under provisions of<br />

general conditions.<br />

B. Submit dimensions of all units.<br />

C. Equipment list and ratings: list motors to be controlled, with motor identification, function and<br />

location, starter characteristics, size, voltage, phase and current ratings, control equipment<br />

and accessories as specified, scheduled or noted.<br />

D. Coordinate all motor starter sizes and requirements with Division 15 Contractor prior to<br />

submittal for approval.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS<br />

A. MOTOR CONTROL CENTER COMBINATION STARTERS APPROVED<br />

MANUFACTURERS: Subject to compliance with requirements, provide products<br />

manufactured by the following manufacturer:<br />

Square D<br />

GE<br />

Siemens<br />

Cutler Hammer<br />

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MOTOR CONTROLLERS Section 16475-1


B. COMBINATION STARTER/DISCONNECTS – STAND ALONE UNITS: Subject to compliance<br />

with requirements, provide products manufacturered by one of the following:<br />

Square D<br />

GE<br />

Siemens<br />

Cutler Hammer<br />

2.2 COMBINATION STARTERS<br />

A. Starters: combination type with fused disconnect switch with time delay dual element, 3 pole,<br />

UL Class RK-5 fuses as scheduled; full voltage, non-reversing magnetic starter unless<br />

otherwise shown or noted. Provide quick make, quick break disconnect. Starters shall have<br />

electronic resettable thermal overload elements for all three phases with settings sized for the<br />

actual final motor nameplate full load current. Minimum starter size shall be NEMA 1. For<br />

sizes 4 and above, provide electronic soft start system starter.<br />

B. Each starter shall include:<br />

a. Hand-Off-Automatic selector switch unless otherwise shown or noted. HOA<br />

switch to be of a type that is field convertible to "On/Off" or "Auto/Off".<br />

b. A thermal element reset button.<br />

c. A red transformer type pilot light to indicate when the motor is running.<br />

d. A 120V holding coil.<br />

e. A 480/120V control transformer with primary and secondary fuse protection;<br />

of sufficient VA to handle the holding coil and associated controls. One leg<br />

of the transformer secondary shall be grounded.<br />

f. Two normally open and two normally closed auxiliary contacts.<br />

g. A nameplate engraved with motor identification and Horsepower, Nameplate,<br />

HOA switch, reset button and pilot light shall be mounted in cubicle door. A<br />

door mounted keypad display with indicators, allowing user to program<br />

C. Each electronic solid state starter shall include the items indicated above, plus the following<br />

items:<br />

a. Ramp time, type of start, type of step. Display to show motor current, power<br />

factor, and fault status.<br />

b. Phase loss protection and phase reversal protection.<br />

1. The solid state starter shall utilize an 18 pulse converter design, to maintain minimal<br />

AC line distortion and low harmonics.<br />

2. The Solid State Starter and all components shall be rated to 100,000 AIC.<br />

4. The starter shall have an adjustable ramp start of 0.5 to 180 seconds, and an<br />

adjustable current limit of 0% to 85% of Locked Rotor Current. The starter shall also<br />

have an adjustable Soft Stop from 0 to 60 seconds.<br />

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MOTOR CONTROLLERS Section 16475-2


5. The starter shall have fault isolation, to automatically disconnect the power supply to<br />

protect the motor in the event of a semi-conductor fault.<br />

6. The starter shall be equipped with an Electronic Timing Relay, adjustable from 0.1 to<br />

60 seconds, to delay the start of the motor.<br />

7. Provide an elapsed Time Meter on door to indicate pump run time.<br />

D. Finish: Fronts shall be made of cleaned phosphatized steel with rust-inhibiting primer and<br />

electro-deposited baked enamel finish, manufacturer's standard color.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION:<br />

A. Motor Controllers and Starters shall be installed level, plumb and anchored to the mounting<br />

surface in accordance with the manufacturer's instructions. The equipment shall be protected<br />

if stored during construction.<br />

B. Seismic restraints: Provide anchor bolts, angle irons and fasteners to attach the combination<br />

starters rigidly to the building structure per IBC seismic requirements.<br />

C. Inspect operating mechanisms for malfunctioning and, where necessary, adjust units for free<br />

mechanical movement.<br />

D. Touch-up scratched or marred surfaces to match original finish.<br />

E. Clean interiors of motor controllers and starters prior to energization.<br />

3.2 TESTING:<br />

A. When all motors are connected and the pre-energizing tests have been completed, the<br />

contractor shall operate the equipment to demonstrate that all control equipment and<br />

overcurrent protective devices perform as specified. Any deficiencies found shall be<br />

corrected and tests repeated. All test results and dates shall be recorded and submitted to<br />

the Engineer and the Owner's Representative with statement certifying that the equipment is<br />

safe and ready for use.<br />

END OF SECTION<br />

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MOTOR CONTROLLERS Section 16475-3


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MOTOR CONTROLLERS Section 16475-4


SECTION 16478 – TRANSIENT VOLTAGE SURGE SUPPRESSORS<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Furnish all labor, materials, equipment and services necessary for and incidental to the<br />

installation of the Transient Voltage Surge Suppression (TVSS) System components at<br />

locations shown on the plans.<br />

1.2 QUALITY ASSURANCE:<br />

A. The TVSS shall be UL Listed as a Transient Voltage Surge Suppressor, category C, UL 1449<br />

Second Edition (including Sections 34 and 37.3, effective February 7, 2007). All UL 1449 test<br />

data shall be provided with submittal.<br />

B. The TVSS shall bear suppressed voltage rating issued by UL, and the units shall be tested in<br />

accordance with ANSI/IEEE C62.41-1991, Category C, 20kV/10kA, 8x20 uS and 1.2x50 uS<br />

Combination Waveform and .5uS - 100kHz Ring Wave with a minimum of 10 sequential<br />

impulses delivered directly into the TVSS at a maximum of sixty second intervals for each<br />

waveform.<br />

C. Manufacturers Qualifications: Only firms regularly engaged in the manufacture of TVSS<br />

products for category C (ANSI/IEEE C62.41), and whose products have been providing<br />

satisfactory service for not less than five years, shall be considered. Manufacturer<br />

qualifications shall be provided as part of the submittal.<br />

D. The TVSS must be capable of surviving 1000 sequential surges without failure, using IEEE<br />

test procedures established in C62.45.<br />

E. The TVSS device must have MOV surge devices, installed with full rating indicated between<br />

Phase to Neutral, Phase to Ground, and Neutral to Ground, and be capable of handling a<br />

minimum surge current as follows:<br />

Distribution and/or service panels:<br />

Per Mode:<br />

Branch panels:<br />

Line to Neutral 150,000 amps<br />

Line to Ground 150,000 amps<br />

Neutral to Ground 150,000 amps<br />

Per Phase: 300,000 amps<br />

Per Mode:<br />

Line to Neutral 40,000 amps<br />

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TRANSIENT VOLTAGE SURGE SUPPRESSORS 16478-1


1.3 SUBMITTALS:<br />

Neutral to Ground 40,000 amps<br />

Per Phase: 80,000 amps<br />

A. Submit complete and descriptive shop drawings in accordance with the General Conditions,<br />

Division 1, and Section 16050.<br />

B. Submit all related TVSS <strong>Specification</strong>s and drawing information requested in this document<br />

and U.L. 1449 Second Edition surge suppression ratings for the TVSS. In order for a TVSS<br />

system to be considered, all responses to information requested in this specification must be<br />

provided in writing. If a manufacturer cannot comply with any portion of this specification, this<br />

must be stated in the reply and the reason for non-compliance shall be provided.<br />

C. Submit operation and maintenance data in accordance with the General Conditions, Division<br />

1, and Section 16050.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. Provide products of one of the following manufacturers:<br />

1. Liebert<br />

2. LEA International<br />

3. Current Technologies<br />

4. Advanced Protection Technologies<br />

5. Intermatic Inc.<br />

6. GE Power Quality<br />

7. Cutler Hammer Clipper<br />

8. Square D<br />

9. Siemens<br />

10. EFI<br />

B. Requests for substitution of other products will be considered if submitted in accordance with<br />

the General Conditions, Division 1 and section 16050.<br />

2.2 TVSS EQUIPMENT:<br />

A. The TVSS shall be suitable for application in category C environments as described in<br />

ANSI/IEEE C62.41. The TVSS shall be of parallel design and provide protection from Line to<br />

Ground, Line to Line, Line to Neutral, and Neutral to Ground.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TRANSIENT VOLTAGE SURGE SUPPRESSORS 16478-2


B. The TVSS shall be compatible with the electrical system voltage, current, configuration and<br />

intended application.<br />

C. The TVSS maximum continuous operation voltage (MCOV) shall be capable of sustaining<br />

100% of the nominal RMS voltage continuously without degradation.<br />

D. The TVSS shall only use solid state clamping components connected in parallel with the<br />

supply to limit the surge voltages. Clamping components shall be installed in 7 modes. Four<br />

mode TVSS devices are not acceptable.<br />

E. Provide visual or audible indication of properly performing protection.<br />

F. Provide a surge counter.<br />

G. House in the appropriate NEMA rated enclosure or within the switchboard or panelboard as a<br />

complete US listed assembly. Refer to drawings for installation requirements.<br />

H. Warranty shall be for full replacement without pro-rating value, for a minimum period of 5<br />

years.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION:<br />

A. Ship with complete installation instructions which are to be followed in detail. The<br />

manufacturer's representative is to be contacted and is to supervise the installation.<br />

B. Installation shall comply with all applicable State and National Electrical Codes, including<br />

NEC Articles 240, 250, 310 and 280. Provide overcurrent protection and a means to<br />

disconnect power from unit. All fuses utilized for the TVSS overcurrent protection shall be of<br />

the Time Delay type rated for the available fault current at the location of installation.<br />

C. Phase, neutral and ground leads of installed TVSS must be grouped and twisted together up<br />

to the point of connection at the bus or overcurrent device. Lead lengths must be as short as<br />

possible, avoiding bends where possible. In no case will lead lengths greater than sixteen<br />

inches or sharp bends in leads be permitted. Lead length is measured from switchboard bus<br />

or breaker to point of connection to TVSS device.<br />

D. Conductors must terminate with compression type lugs.<br />

E. Mount so that suppressor indicator lights will be clearly visible after installation.<br />

F. Overcurrent and disconnect devices shall be exclusively utilized for the TVSS device.<br />

G. Raceway from TVSS to switchboard shall consist of rigid steel conduit with double locknuts<br />

and grounding bushings connected to switchboard ground.<br />

H. Overcurrent protection sizing shall be as per manufacturer’s instructions. Conductor sizing<br />

shall be based on NEC requirements.<br />

END OF SECTION<br />

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TRANSIENT VOLTAGE SURGE SUPPRESSORS 16478-4


SECTION 16500 - LIGHTING<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide light fixtures with lamps and accessories as herein specified and shown on the<br />

drawings.<br />

1.2 QUALITY ASSURANCE:<br />

A. If the catalog number of a specified fixture should conflict with the fixture description or the<br />

general lighting specifications, such conflicts shall be brought to the attention of the Architect<br />

prior to bidding.<br />

1.3 SUBMITTALS:<br />

A. Submit product data and shop drawings for fixtures, ballasts, and lamps in accordance with<br />

the General Conditions, Division 1, and Section 16050.<br />

B. Verify that fixture description matches that which is indicated by the specified catalog<br />

number.<br />

C. All features mentioned in the fixture list shall be marked on the submitted items.<br />

D. Submit written confirmation that dimming ballasts and dimming controls are compatible.<br />

E. Submit Operation and Maintenance data in accordance with the General Conditions, Division<br />

1, and Section 16050.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. See Luminaire Schedule for acceptable manufacturers.<br />

B. Requests for substitution of other products will be considered if submitted in accordance with<br />

the General Conditions, Division 1, and Section 16050.<br />

C. Substitution requests for fixtures equal to those specified shall include complete construction<br />

and photometric data including, if applicable, candlepower distribution curve, spacing to<br />

mounting height ratio, table of coefficients of utilization, isofootcandle curve, ANSI beam<br />

spread classification, efficiency, etc.<br />

D. Submittals and substitution requests for fluorescent fixtures shall include the sheet metal<br />

gauge of the housing and the lens thickness, material, and pattern.<br />

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LIGHTING Section 16500-1


2.2 MATERIALS:<br />

A. Polystyrene lenses and lenses less than 0.125 inches nominal thickness shall not be<br />

permitted unless otherwise noted.<br />

B. Provide luminaires with Area Coverage, damp, or wet label if required for the application<br />

indicated.<br />

C. All recessed luminaires shall be free of light leaks.<br />

2.3 BALLASTS:<br />

A. All ballasts shall be capable of providing reliable operation of the lamps at the lowest<br />

temperature normally encountered. The contractor shall confirm that the ballasts are<br />

appropriate for the ambient conditions.<br />

B. The contractor shall verify the ballast voltage prior to submittal.<br />

C. Ballasts deemed excessively noisy shall be replaced without cost to the Owner.<br />

D. PREMIUM T8 BALLASTS – INSTANT START: Premium T8 fluorescent ballasts, unless<br />

noted otherwise on Light Fixture Schedule, shall be instant start electronic type; ballast data<br />

as follows:<br />

UL listed and CSA certified.<br />

Low wattage, ballast factor of 0.75 to 0.78<br />

Similar light output with Premium lamp to standard T8 ballast and lamps.<br />

Recognized Testing Laboratory listed, thermally protected, resetting, Class P, non-<br />

PCB, sound rated A.<br />

Operate lamps at a frequency of 40KHz or higher with no detectable flicker.<br />

Total Harmonic Distortion (THD) of 10% or less.<br />

Power factor equal to or greater than 98%.<br />

Minimum lamp starting temperature of 50 degrees F.<br />

Meet all current Federal, State and Power Co. efficiency and efficacy standards, and<br />

rebate program requirements.<br />

Meet all current ANSI, IEEE, and FCC regulations for EMI/RFI, harmonic distortion,<br />

and transient protection.<br />

Provide extended lamp life as stated by lamp manufacturer.<br />

Minimum 5 year ballast and replacement labor warranty by manufacturer.<br />

Ballast manufacturer's data must be included with lighting fixture submittals.<br />

Compatible with occupancy sensor switching.<br />

Approved manufacturers: Advance Optanium, Osram Sylvania, Magnetek, or approved.<br />

E. DIMMING T8, T5, BIAX,and COMPACT FLUORESCENT BALLASTS – PROGRAMMED<br />

START: programmed start dimming fluorescent ballasts, unless noted otherwise on Light<br />

Fixture Schedule, shall be electronic type; ballast data as follows:<br />

UL listed and CSA certified.<br />

100% to 5% full range flicker free continuous dimming using 0-10 VDC signal.<br />

Recognized Testing Laboratory listed, thermally protected, resetting, Class P, non-<br />

PCB, sound rated A.<br />

Operate lamps at a frequency of 40KHz or higher with no detectable flicker.<br />

Total Harmonic Distortion (THD) of 10% or less.<br />

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LIGHTING Section 16500-2


Power factor equal to or greater than 95%.<br />

Lamp starting at any light output setting.<br />

Meet all current Federal, State and Power Co. efficiency and efficacy standards, and<br />

rebate program requirements.<br />

Meet all current ANSI, IEEE, and FCC regulations for EMI/RFI, harmonic distortion,<br />

and transient protection.<br />

Provide normal lamp life as stated by lamp manufacturer.<br />

Minimum 5 year ballast and replacement labor warranty by manufacturer.<br />

Ballast manufacturer's data must be included with lighting fixture submittals.<br />

Compatible with occupancy sensor switching.<br />

Approved manufacturers: Advance (Mark 10), Lutron, or approved.<br />

Coordinate dimming ballasts with dimming controls specified in separate section.<br />

F. STANDARD COMPACT FLUORESCENT BALLASTS – PROGRAMMED START: Compact<br />

fluorescent ballasts, unless noted otherwise on Light Fixture Schedule, shall be programmed<br />

start electronic type; to operate 4 pin compact fluorescent lamps, ballast data as follows:<br />

UL listed and CSA certified.<br />

Full light output.<br />

Dual voltage rated 120/277<br />

Capable of operating more than one lamp wattage for PL-T triple tube applications<br />

Recognized Testing Laboratory listed, thermally protected, resetting, non-PCB,<br />

sound rated A.<br />

Operate lamp(s) at a frequency of above 40 kHz.<br />

Total Harmonic Distortion (THD) of less than 10%.<br />

Programmed start.<br />

Power factor equal to or greater than 98%.<br />

Maximum lamp crest factor 1.7.<br />

Minimum lamp starting temperature of 0 degrees F.<br />

Meet all current Federal, State and Power Company efficiency and efficacy<br />

standards, and rebate program requirements.<br />

Meet all current ANSI, IEE, and FCC regulations for EMI/RFI, harmonic distortion,<br />

and transient protection.<br />

Provide normal lamp life as stated by lamp manufacturer.<br />

Minimum 5 year ballast and replacement labor warranty by manufacturer.<br />

End-of-life detection and shut-down circuitry that meets proposed ANSI/IEC<br />

standards.<br />

Ballast manufacturer's data must be included with light fixture submittal.<br />

Approved manufacturers: Advance, Osram Sylvania, Magnetek, Howard Industries, or<br />

approved.<br />

G. HID ballasts shall be as follows:<br />

1. Metal Halide (MH):<br />

a. High power factor, normal ambient, 180 degrees C insulation class.<br />

b. Auto transformer with capacitor and ignitor for lamps 150 watt or less.<br />

c. Constant wattage autotransformer with capacitor for lamps above 150 watts.<br />

2. Pulse Start Metal Halide (PSMH):<br />

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LIGHTING Section 16500-3


a. Where available as standard products, provide pulse start metal halide<br />

ballasts for maximum energy savings.<br />

H. Three or four lamp fluorescent fixtures located within 10 feet of each other, and arranged for<br />

2 or 3 level lighting shall have master/slave ballasts wired in such a manner that a single<br />

switch shall not operate the outer lamps in some fixtures, and the inner lamps in others. One<br />

ballast shall serve outer lamps and the other shall serve inner lamp(s).<br />

L. In indoor locations other than dwellings or hazardous locations, fluorescent luminaries that<br />

utilize double-ended lamps and contain ballast(s) that can be serviced in place shall have a<br />

quick disconnecting means factory installed, internal to the luminaire, and accessable from<br />

the ballast housing. The quick disconnect shall simultaneously break all of the supply<br />

conductors to the ballast, including the neutral. The line side terminals of the disconnect shall<br />

be guarded.<br />

2.4 LAMPS:<br />

A. Provide Premium grade, high performance T8 lamps, low mercury TCLP complaint (green<br />

ends), 3100 lumens, 4100°K, CRI of 82.<br />

B. Biaxial and compact fluorescent lamps shall be 4100°K type with a minimum CRI of 82,<br />

unless otherwise noted. Provide low mercury TCLP compliant lamps (green ends) where<br />

available as standard products (Philips Alto series or equal).<br />

C. Metal Halide high intensity discharge lamps shall be either coated or clear as recommended<br />

by the fixture manufacturer. Provide pulse start lamps for Metal Halide fixtures requiring<br />

pulse start. Provide minimum CRI of 65.<br />

D. Provide Ceramic Metal Halide (Philips Master Color) with minimum CRI of 80 for display type<br />

lamps. Provide Low mercury TCLP compliant (green end) where available as standard<br />

product.<br />

E. For Metal Halide lamps, provide Base Up, or Horizontal rated lamps for maximum lumen<br />

output. Universal Burn lamps are not acceptable.<br />

F. All incandescent lamps shall be 130 volt, inside frosted unless otherwise noted (except<br />

Halogen).<br />

G. Acceptable lamp manufacturers are Venture, Osram/Sylvania, Philips, and General Electric.<br />

H. All lamps and fixtures shall be in proper operation at the time of acceptance.<br />

I. SPARE LAMPS: Provide ten percent spare lamps, with a minimum of two, for each size and<br />

type used.<br />

2.5 POLES:<br />

A. Each pole shall have adequate strength and rigidity to withstand not less than 100 mph winds<br />

without damage to the poles and attached fixtures and lamps. Pole bases shall be equipped<br />

with handholes with matching covers, and base cover.<br />

B. Anchor bolts shall be hot-dip galvanized after fabrication and threads cleared. Nuts,<br />

washers, and other hardware and fittings shall be corrosion resistant alloy material of<br />

adequate strength. Indicated pole heights are above the top of the concrete base.<br />

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LIGHTING Section 16500-4


C. After the poles have been installed, shimmed and plumbed, grout the spaces between the<br />

pole bases and the concrete base with non-shrink concrete grout material.<br />

D. Provide ground rod for poles installed on grade, attached to pole. Install ground rod on the<br />

side of the pole base. Do not install ground rod underneath the pole base.<br />

E. Provide fuse clips located in handhole for each fixture head circuit.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION:<br />

A. Luminaires installed under this work shall be properly and adequately supported from the<br />

building structure except where ceiling construction or other provisions are specifically<br />

designed to support the fixture units. Fixture support systems shall provide a safety factor of<br />

four. This shall apply to chains, hangers, anchors, clamps, screws, and all other hardware<br />

and appurtenances associated with the support system.<br />

B. Fixture supports shall provide proper alignment and leveling of fixtures, and shall be arranged<br />

to maintain the alignment at all times. The final decision as to adequacy of alignment shall be<br />

given by the Architect.<br />

C. All light outlets shall be supplied with a fixture. Outlet symbols on the drawings without a type<br />

designation shall have a fixture the same as those used in similar or like locations.<br />

D. Fixture stem or chain lengths for industrial reflector or bare lamp strip fixtures shall be<br />

appropriate for the space and for coordination with other work such as ducts and piping.<br />

Provide swivel hangers for stem-hung fixtures.<br />

E. Fixtures shall be left clean at the time of acceptance of the work and every lamp shall be in<br />

operation. The responsibility for cleaning or protecting fixtures from dirt, dust, paint, debris,<br />

etc. shall rest with the Contractor performing this division of work.<br />

F. Prior to the purchase of any luminaire, the finish shall be verified with the Architect and the<br />

voltage shall be verified based on the panelboard voltage.<br />

G. Fixtures of a given description may be used in more than one type of ceiling. Consult the<br />

Architectural Reflected Ceiling plan to obtain this information. Some ceiling types may have<br />

changed immediately prior to bidding or by addenda or change order and the changes may<br />

not be reflected in the fixture list or fixture designations as shown on the plans. The<br />

contractor shall compare the electrical plans with the reflected ceiling plan and confirm that<br />

the specified fixtures are compatible with the ceiling system prior to ordering.<br />

H. Provide seismic support wires for all recessed fixtures where ceiling framing is not designed<br />

for fixture support.<br />

I. Provide all recessed lay-in fixtures a flexible power whip of at least 48 inches but not<br />

exceeding 72 inches. Where using modular wiring systems, wiring shall be supported from<br />

structure, not laying on ceiling tiles.<br />

J. Where fixtures are mounted under cabinets, in soffits, coves, or other physically restricting<br />

spaces, the contractor shall verify that the fixtures will fit the space prior to ordering.<br />

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LIGHTING Section 16500-5


K. Undercabinet and similar fixtures are to be hard wired. Flexible cords similar to SO cord are<br />

not acceptable.<br />

L. Air supply fixtures shall be supplied with pattern control vanes.<br />

M. See Architectural plans for fire rated ceilings and coordinate fixture installation with general<br />

contractor to assure continuity of fire rating.<br />

N. Do not mount fluorescent or H.I.D. fixtures within 12" of any cable tray or telecommunications<br />

cable.<br />

O. Where dimming systems are specified, contractor shall operate fixtures at full intensity for a<br />

minimum of 100 hours prior to testing. Lamps shall not be dimmed until the 100 hours is<br />

complete.<br />

END OF SECTION<br />

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LIGHTING Section 16500-6


SECTION 16530 – LIGHTING CONTROL<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide manual and/or automatic control for all lighting fixtures shown. Exit and emergency<br />

pathway lighting shall be controlled at branch circuit panel only.<br />

B. Provide one low voltage relay for each 20 amp 120 volt 1p or 208 volt 2 pole lighting branch<br />

circuit except for exit and pathway lighting circuits. Mount relays in cabinets and locate relay<br />

cabinets adjacent to the lighting branch circuit panels.<br />

1.2 RELATED WORK:<br />

A. Section 16050: Basic Electrical Materials and Methods<br />

B. Section 16110: Raceways<br />

C. Section 16120: Wires and Cables<br />

D. Section 16141: Switches and Receptacles<br />

E. Division 15: Energy management system. All low voltage control wiring is included in<br />

Division 15 control section except as specified.<br />

1.3 SUBMITTALS:<br />

A. Submit catalog data of relays and cabinets. All equipment must be UL listed.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. Relays and cabinets: All components must be of the same manufacture; acceptable<br />

manufacturers are: Sierra, General Electric, Pass and Seymour or approved substitute.<br />

B. Relays: Electrically operated, mechanically held; 20 amp, 208 volt or 120 volt contact rating.<br />

Momentary switching voltage: 24 VAC. GE No. RR-7. Provide quantity of relays as shown on<br />

the drawings.<br />

C. Cabinet: Flush mounted metal enclosure with screw on cover, rust proofed and painted to<br />

match branch circuit panels; barrier between line and low voltage section with knockouts for<br />

mounting up to 12 relays minimum; barrier to be vibration isolated from box. Each box to be<br />

assembled and provided with low voltage, line voltage terminal strips and relays only; all<br />

terminal strips shall be numbered.<br />

PART 3 - EXECUTION<br />

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LIGHTING CONTROL 16530-1


3.1 INSTALLATION:<br />

A. Label all relays and terminal strips with numbers to match panel branch circuit numbers.<br />

Provide relay directory on inside of cabinet identifying each relay and associated branch<br />

circuit.<br />

B. Provide all line voltage wiring from panel to relays and from relays to loads. Provide all low<br />

voltage wiring from relays to terminal strips in relay cabinet.<br />

END OF SECTION<br />

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LIGHTING CONTROL 16530-2


SECTION 16550 – OCCUPANCY SENSED LIGHTING CONTROL<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. The Contractor shall provide all labor, materials, tools, appliances, control hardware, sensor,<br />

wire, junction boxes and equipment necessary for and incidental to the delivery, installation<br />

and furnishing of a completely operational occupancy sensor lighting control system, as<br />

described herein.<br />

B. The Contractor shall examine all general specification provisions and drawings for related<br />

electrical work required as work under Division 16.<br />

1.2 SUBMITTALS:<br />

A. Submit complete and descriptive shop drawings including floor plans, layouts, catalog cuts<br />

and other descriptive data indicating compliance with the specifications herein. Submit data<br />

sheets on sensors, control units and all junction boxes and mounting accessories, including<br />

all wiring diagrams. Provide a complete layout of occupancy sensors including: location,<br />

coverage pattern, direction, and type. Submit in accordance with Section 01300.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. The Watt Stopper, Inc., Mytech/Hubbell, Leviton, Novitas<br />

B. Requests for substitution of other products will be considered if submitted in accordance with<br />

the general conditions and Division 1.<br />

C. All sensors shall be California Energy Commission Title 24 approved and certified.<br />

2.2 WALL SWITCH INFRARED TYPE (For Offices up to 150 square feet).<br />

A. Wall switch sensors shall be capable of detection of motion at desk top level up to 500<br />

square feet.<br />

B. Wall switch sensors shall accommodate loads indicated on the plans.<br />

C. Coverage of 180 degrees<br />

D. Digital auto-OFF time delay adjustable from 30 seconds up to 30 minutes.<br />

E. Adjustable unit sensitivity.<br />

F. Integrated light level sensor - works from 2.4 to 300 footcandles<br />

G. LED for sensitivity calibration<br />

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OCCUPANCY SENSED LIGHTING CONTROL 16550-1


H. Transformer / latching relay design.<br />

I. Works with electronic ballast and high power factor PL lamp ballasts.<br />

J. No leakage current in off mode.<br />

K. Voltage drop protection.<br />

L. Watt Stopper Model WS 120 / 277<br />

2.3 CEILING MOUNT INFRARED TYPE (For offices up to 300 square feet)<br />

A. Shall utilize custom ASIC specifically designed for PIR occupancy sensors which provides<br />

high immunity to RFI and EMI.<br />

B. Shall have user-adjustable sensitivity setting and adjustable time delay of 30 seconds to 30<br />

minutes.<br />

C. Shall have in place a by-pass pin which when removed will override sensor to ON and which<br />

requires no rewiring or modification to unit.<br />

D. Shall have a daylight filter which insures that the sensor in insensitive to short-wavelength<br />

infrared waves such as those emitted by the sun.<br />

E. Shall have the ability to sense directly under and slightly behind sensor when mounted on<br />

ceiling.<br />

F. Shall not protrude more than 1 1/4 inches from the ceiling (or wall).<br />

G. Adjustments and mounting hardware shall be concealed under a removable cover to prevent<br />

tampering of adjustments and hardware.<br />

H. Shall operate from a 24 volts DC power supply: current draw of 14 milliamps.<br />

I. Watt Stopper Model WPIR<br />

2.4 CEILING MOUNT INFRARED TYPE (For Offices, Conferences Rooms up to 900 square feet).<br />

A. Shall use custom ASIC specifically designed for PIR occupancy sensors which provides high<br />

immunity to RFI and EMI.<br />

B. Shall have two outputs; one output is based on occupancy only and one is based on<br />

occupancy with a hold OFF and an internal photocell setting when a minimum light level is<br />

present (adjustable from 3 to 200 footcandles).<br />

C. Shall have a digital time delay setting adjustable from 15 seconds to 30 minutes.<br />

D. Shall be furnished with a DIP switch overrode-ON function for use in the event of failure.<br />

E. Shall have an additional single pole, double throw isolated relay with normally open, normally<br />

closed, and common outputs rated at 1 Amp for 24 VDC. The isolated relay is for use with<br />

HVAC control, data logging, and other control options.<br />

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OCCUPANCY SENSED LIGHTING CONTROL 16550-2


F. Shall have a standard 30 element Fresnel lens with 15 layers horizontally and 4 layers<br />

vertically, a 14 element Long Range Fresnel lens with 9 layers horizontally and 4 layers<br />

vertically, or an Aisle Way Fresnel lens with 14 layers horizontally and 9 layers vertically.<br />

G. Shall cover up to 1200 square feet with the Standard Lens, up to 90 linear feet with the Long<br />

Range Lens, and up to 120 linear feet with the Aisle Way Lens for walking motion when<br />

mounted at a ceiling height of 12 feet.<br />

H. Shall operate on 24 VDC, current draw of 19 Ma.<br />

I. Watt Stopper Model CX-100<br />

2.5 CEILING MOUNT ULTRASONIC TYPE (For Restrooms, Open Office Areas up to 1000 square<br />

feet)<br />

A. Shall be omni-directional with volumetric coverage of 360 degrees and up to 1000 square<br />

feet of walking motion.<br />

B. Shall have a multi-direction transmitter with temperature and humidity resistant, minimum 32<br />

kHz tuned ultrasonic receivers. Ultrasonic receivers shall be temperature and humidity<br />

resistant with less than a 6dB shift in the humidify range of 10% to 90% and less than a 10dB<br />

shift in the temperature range of -20 to 60 degrees C.<br />

C. Sensors of varying frequencies shall not be allowed so as to prevent sensors from interfering<br />

with each other and to ensure compatibility in the event more sensors are added or units are<br />

replaced.<br />

D. Shall be furnished with a convenient shunt provision which will enable a by-pass in the event<br />

of failure. This by-pass provision pin shall remain in the sensor and be visible from the floor<br />

as a constant reminder that the automatic function has been by-passed.<br />

E. Shall have user-adjustable sensitivity setting and time delay setting from 15 seconds to 15<br />

minutes.<br />

F. Shall operate on 24 VDC, current draw of 15 mA.<br />

G. Watt Stopper Model W-1000A<br />

2.6 CEILING MOUNT DUAL-TECHNOLOGY TYPE (For Rooms up to 1200 SF)<br />

Low Profile, ceiling mount, 360 degree coverage: Watt Stopper Model DT-300<br />

Adjustable arm, wall mount, 180 degree coverage: WattStopper Model DT-200<br />

A. The Occupancy Sensors shall be capable of detecting presence in the floor area to be<br />

controlled, by detecting doppler shifts in transmitted ultrasound and passive infrared heat<br />

changes (dual technology). Sensors that utilize microphonics are not approved.<br />

B. Upon entering a space, motion from both technologies must be sensed before lighting will be<br />

turned on. After this has occurred, detection in either technology will hold lighting on for the<br />

set time period. Sensors will have a retrigger time delay where only one motion is necessary<br />

to turn on the lights within 5 seconds after turning off.<br />

C. Ultrasonic sensors will be volumetric in coverage. Up to 10 different passive infrared patterns<br />

will be available by lens selection. Detection shall be maintained when a person of average<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

OCCUPANCY SENSED LIGHTING CONTROL 16550-3


size and weight moves only within or a maximum distance of twelve inches either in a<br />

horizontal or vertical manner at the approximate speed of 12 inches per second. The sum of<br />

this distance, volume and speed represent the average condition an Occupancy Sensor must<br />

meet in order that the lights will not go off when a person is reading or writing while seated at<br />

a desk.<br />

D. Sensors will cover a minimum of 1500 square feet when mounted at 12 feet.<br />

E. The sensors are designed to be ceiling mounted and not protrude more than 2 inches and<br />

should blend in aesthetically with the space.<br />

F. Each sensing technology shall have independent sensitivity adjustments and LED display.<br />

G. Time Delay range shall be adjustable from 15 seconds to 15 minutes.<br />

H. Sensors shall operate on 24 volts, 25 milliamps DC.<br />

I. Sensor shall have an additional single pole, double throw isolated relay with Normally Open,<br />

Normally Closed and Common outputs rated at 1 amp for 24 VDC. The isolated relay is for<br />

use with HVAC control, Data Logging, and other control options.<br />

J. Ultrasonic circuit shall be solid state, crystal controlled with signal processing filtering.<br />

K. Ultrasonic receivers shall be temperature and humidity resistant with less than a 6dB shift in<br />

the humidity range of 10% to 90% and less than a 6dB shift in the temperature range of -20o<br />

to 60o C.<br />

L. The ultrasonic frequency shall be 40 kHz + .006%.<br />

M. Ceiling mount sensors shall provide a minor motion coverage range of 250 to 1300 square<br />

feet with an overall 1/2 step coverage range from 500 to 2000 square feet.<br />

N. All sensors shall be capable of operating normally with electronic ballast and PL lamp<br />

systems.<br />

O. All sensors shall be self-contained, crystal controlled ultrasonic or infrared occupancy<br />

sensors located to provide coverage of 90 to 100% of the controlled area.<br />

P. Coverage of sensors shall remain constant after sensitivity control has been set. No<br />

automatic reduction shall occur in coverage due to the cycling of air conditioner or heating<br />

fans.<br />

Q. All sensors shall have readily accessible, user adjustable controls for time delay and<br />

sensitivity. Controls shall be recessed in the sensor to limit tampering.<br />

R. In the event of failure, a bypass manual "override on" shall be provided on each sensor.<br />

When bypass is utilized, lighting shall remain on constantly or control shall divert to a wall<br />

switch until sensor is replaced. This control shall be recessed in the sensor to prevent<br />

tampering.<br />

S. Ultrasonic operating frequency shall be crystal controlled to within plus or minus 0.005%<br />

tolerance to assure reliable performance.<br />

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OCCUPANCY SENSED LIGHTING CONTROL 16550-4


T. Ultrasonic microphone receiver frequency shall be 25 KHz or greater and shall be<br />

temperature and humidity resistant.<br />

1. All sensors shall provide a red LED indication light to verify that motion is being<br />

detected and that the unit is working.<br />

U. All ultrasonic sensors shall comply with the State of California Safety and Health<br />

Requirements. Decibel levels for ultrasonic sensors shall comply with the following California<br />

Energy Commission criteria:<br />

Midfrequency of Sound Minimum dB level within<br />

Pressure Third Octave Third Octave Band (in dB<br />

Band (KHz) reference 20 micropascals)<br />

Less than 20 80<br />

20 or more to less than 25 105<br />

25 or more to less than 31.5 110<br />

31.5 or more 115<br />

The Contractor shall certify in writing that installed sensors comply with the specified<br />

California Energy Commission criteria for ultrasonic sound.<br />

V. All sensors shall have no leakage current in OFF mode and shall have voltage drop<br />

protection.<br />

W. Sensors shall be suitable for N.E.C. 725 Class 2 wiring and use plenum cable where<br />

approved. Where plenum cable is not approved, provide conduit to within 6 inches of sensor<br />

location.<br />

2.7 POWER PACKS:<br />

A. Power Packs shall be mounted on external J boxes and be an integrated self-contained unit<br />

consisting of a load switching relay and a transformer.<br />

B. Relay Contacts shall have ratings of:<br />

10A - 120 VAC Tungsten<br />

20A - 120 VAC Ballast<br />

15A - 277 VAC Ballast<br />

C. Relay contacts shall be isolated.<br />

D. Power Packs: Wattstopper A-120E, A-277E<br />

E. Between sensors and controls units shall be three (3) conductors, 18 AWG, stranded U.L.<br />

Classified, PVC insulated or TEFLON jacketed cable approved for use in plenums. One<br />

sensor shall be capable of driving four Power Packs.<br />

F. Enclosures for Power Packs shall be NEMA I construction with mounting and barriers to<br />

provide separation between line and low voltage wiring or a standard four (4") inch junction<br />

box with control unit mounting to cover plate with ! inch knockout. Boxes not located above<br />

accessible ceilings shall be painted to match finish color of mounting surface.<br />

G. Occupancy sensors shall have calibration at the occupancy sensor head, not at the power<br />

pack above the ceiling.<br />

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OCCUPANCY SENSED LIGHTING CONTROL 16550-5


PART 3 - EXECUTION<br />

3.1 PERFORMANCE:<br />

A. The objective of this section is to ensure the proper design and installation of the occupancy<br />

sensor based fluorescent lighting control system in rooms designated on the drawings so that<br />

lighting is turned off automatically after reasonable time delay when a room or area is<br />

vacated by the last person to occupy said room or area.<br />

B. The occupancy sensor based lighting control shall accommodate all conditions of space<br />

utilization and all irregular work hours and habits.<br />

3.2 DESIGN:<br />

A. It shall be the contractor's responsibility to contact the Manufacturers Representative and,<br />

with their assistance, aim and locate sensors correctly as required for complete and proper<br />

volumetric coverage within the range of coverage(s) of controlled areas. Rooms shall have<br />

ninety (90) to one hundred (100) percent coverage to adequately cover the controlled area to<br />

accommodate all occupancy habits of single or multiple occupants at any location within the<br />

rooms(s). The sensor symbols shown on the drawings are diagrammatic and indicate only<br />

rooms which are to be provided with sensors. The contractor shall provide sensors as<br />

required to properly and completely cover the respective room. Proper judgment must be<br />

exercised in executing the work so as to ensure the best possible installation in the available<br />

space and to overcome local difficulties due to space limitations or interference of structural<br />

components. Sensors in small offices should be located to avoid false operation caused by<br />

persons walking by the door and outside the office.<br />

B. Mount occupancy sensors a minimum of 8 feet away from HVAC diffusers. Ultrasonic<br />

sensors shall be mounted on vibration free, stable surfaces and shall not be used in areas of<br />

heavy air flow, moving objects, or on ceilings over 14 feet high.<br />

C. Where "override-OFF" switch is required, switch is to be connected on the load side of the<br />

Power Pack Relay.<br />

3.3 WARRANTY:<br />

A. Contractor shall warrant the system including all equipment furnished in accordance to this<br />

specification to be undamaged, free of defects in materials and workmanship, and in<br />

conformance with the specifications. The suppliers obligation shall include repair or<br />

replacement, and testing without charge to the owner, all or any parts of equipment which are<br />

found to be damaged, defective or non-conforming and returned to the supplier. Warranty on<br />

sensors and controls units will be for a period of five (5) years. The warranty shall commence<br />

upon the owner's acceptance of the project. Warranty on labor shall be for a minimum period<br />

of one (1) year.<br />

3.4 OWNER TRAINING:<br />

A. The contractor shall provide, at the owner's facility, the training necessary to familiarize the<br />

owner's personnel with the operation, use, adjustment, and problem solving diagnosis of the<br />

occupancy sensing devices and systems.<br />

END OF SECTION<br />

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OCCUPANCY SENSED LIGHTING CONTROL 16550-6


SECTION 16723 – FIRE ALARM SYSTEMS<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. The Contractor shall furnish and install fire alarm devices, as specified herein and indicated<br />

on the drawings.<br />

B. Replace existing main fire alarm control panel. Extend all existing fire alarm initiating,<br />

notification, auxiliary power, and relay shout down circuits to new head end equipment<br />

location. Add additional horn/strobe power supplies as required to accommodate new and<br />

existing initiating and warning devices (detectors, call stations, strobes, horns, tamper<br />

switches, door holders, etc.).<br />

C. Provide all signal initiating devices, audible and visual alarm devices, power supply, a wiring<br />

system, and all accessory devices required to provide a complete operating system.<br />

D. All components shall be compatible with the existing system.<br />

E. Provide new duct smoke detectors and fan relays at all fan units 2000 CFM and over. Shut<br />

down all supply and return fans upon a general alarm signal.<br />

F. Provide vandal resistant cages to protect horn/strobes, smoke and heat detectors as<br />

indicated and in gyms whether shown or not. Securely fasten security cages as required.<br />

Provide backing and bracing as required to insure that attachment extends beyond the ceiling<br />

materials. Cages shall have two pieces, one backplate and one cover to attach to backplate.<br />

Provide cages/guards on horn/strobes that are clear and do not limit their effect on the field<br />

performance with the listing requirements.<br />

G. The system shall comply with the applicable provisions of the National Alarm Code (NFPA<br />

72), Americans with Disabilities Act, and meet all requirements of the local authorities having<br />

jurisdiction. All equipment and devices shall be listed by the Underwriter's Laboratories, Inc.,<br />

or approved by the Factory Mutual Laboratories.<br />

H. Comply with NEC as applicable to construction and installation of fire alarm and detection<br />

system components and accessories. Provide components and systems, which are UL-listed<br />

and labeled for fire alarm. Provide fire alarm and detection systems and accessories, which<br />

are FM approved. Comply with State and local requirements as applicable.<br />

I. Ensure that the fire alarm supplier has a minimum of (1) NICET level four and (3) NICET level<br />

three technicians on staff.<br />

J. Comply with applicable provisions of current NFPA Standard 72 National Fire Alarm Code (as<br />

applicable), local building codes, and meet requirements of local authorities having<br />

jurisdiction.<br />

1.2 RELATED DOCUMENTS:<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to work of this section.<br />

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B. Division-16 Basic Materials and Methods sections apply to work specified in this section.<br />

1.3 SUBMITTALS:<br />

A. PRODUCT DATA: Submit manufacturer's data on fire alarm and detection systems<br />

including, but not limited to, roughing-in diagrams and instructions for installation, operating<br />

and maintenance, suitable for inclusion in maintenance manuals.<br />

B. SHOP DRAWINGS: Provide shop drawings showing equipment/device locations and<br />

connecting wiring of entire fire alarm and detection system. Include wiring diagrams and riser<br />

diagrams of panel. Provide dimensioned drawing of Fire Alarm Control Panel and Building<br />

Graphic.<br />

C. CERTIFICATION: Submit a written statement to the Architect and the state and local Fire<br />

Marshal's Office that each device of the fire alarm system will be installed, inspected and<br />

tested in accordance with applicable requirements of NFPA Standard 72.<br />

D. Submit plans and specifications to the governing Building Official. Obtain his written<br />

acceptance of, and procure and pay for all permits for, the system prior to beginning work<br />

and ordering equipment. Provide to the Fire Marshall's office the following:<br />

1. A complete set of shop drawings indicating:<br />

a. Location of all alarm-initiating and alarm-signaling devices.<br />

b. Point-to-point wiring diagrams for all alarm-initiating and alarm-signaling<br />

devices.<br />

2. Wiring diagrams for:<br />

a. Alarm control panels.<br />

b. Auxiliary function relays and solenoids.<br />

c. Remote signaling equipment.<br />

d. Standby battery calculations, including voltage drop calculation.<br />

3. A complete equipment list identifying:<br />

a. Type<br />

b. Model<br />

c. Manufacturer<br />

d. Manufacturer catalog data sheets<br />

e. UL Listing and/or FM approval showing compatibility of device with Fire<br />

Alarm Control Panel (FACP)<br />

4. A complete zone list identifying all:<br />

a. Alarm-initiating and alarm-signaling devices.<br />

b. Remote signaling and auxiliary function zones.<br />

c. Specific devices associated with each zone.<br />

B. Submit to State and Local Fire Marshall, a complete Certificate of Compliance<br />

PART 2 - PRODUCTS<br />

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2.1 ACCEPTABLE MANUFACTURERS:<br />

A. FCI as distributed by Nelson Fire or approved equal.<br />

B. Requests for substitution of other products will be considered if submitted in accordance with<br />

the general conditions and Section 16050.<br />

C. Arrange for the fire alarm system vendor to review the wiring and power supply capacity of<br />

the existing system. Increase the power supply capacity, signal circuit wire size, or add a<br />

remote power supply as needed to accomplish proper operation of the system.<br />

2.2 FIRE ALARM DETECTION SYSTEM<br />

A. GENERAL: Provide an electrically operated, electrically supervised fire alarm system as<br />

described herein. Include control units, power supplies, alarm initiating and indicating<br />

devices, conduit, wire, fittings and accessories required to provide a complete operating<br />

system. Enclose entire system in raceway. Provide basic wiring materials which comply with<br />

Division 16, Basic Materials and Methods Sections for raceways, conductors, boxes, fittings,<br />

supports, etc. Minimum wire size to be #14 AWG copper.<br />

B. SYSTEM TYPE: Analog addressable, non-coded. Either manual activation of a fire alarm<br />

station or activation of an automatic initiating device energizes all fire alarm signaling devices,<br />

sounding a non-coded alarm and providing device identification on an annunciator panel.<br />

C. SYSTEM OPERATION: Provide system such that any manual station or automatic initiating<br />

device annunciates all alarm indicating units (bells, horns, buzzers, chimes, visual alarm<br />

lamps, etc.) continuously until the manual station or initiating device is restored to normal and<br />

the fire alarm control unit reset. Annunciate alarm signals by device at the control panel and<br />

all remote annunciators. Provide all conductors, raceway, equipment and labor to<br />

accomplish the following:<br />

D. Deactivate air supply and return fan units simultaneously by means of a supervised master<br />

fan shutdown relay with slave relays as required. Restart air units automatically after panel<br />

has been reset. Provide a bypass switch for master fan shut down relay for drill purposes,<br />

and indicate by a locked-in lamp that the circuit has been bypassed.<br />

E. Selectively activate and/or deactivate fan units as required.<br />

F. Release all magnetic door holders upon activation of an alarm from any device by use of a<br />

master relay in the control panel.<br />

G. Provide supervised circuits for the following:<br />

1. Close dampers upon activation of an alarm from any device through the HVAC<br />

interface relays at the Fire Command Center.<br />

2. Recall elevators, upon activation of an alarm, to the floor of building egress unless<br />

the alarm is on the egress floor, in which case recall elevator to the level designated<br />

by the Fire Marshal. Cooperate with the elevator supplier to ensure complete<br />

operable system. Provide shunt trip breaker(s) as required.<br />

H. Central Station Monitoring. Provide a UL listed fire control communicator in accordance with<br />

NFPA 71 with a minimum of two reporting zones to the central station. Provide a<br />

communicator with dual phone lines for central station reporting by using BFSK or pulsed<br />

single round fast format. Provide integral trouble annunciator. Provide with compatibility for<br />

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automatic test reports every 24 hours. Provide system and components which comply with<br />

UL 2635 and UL 864.<br />

I. Provide fire alarm control panel with capability of shutting down individual initiating devices<br />

for maintenance purposes without affecting the continued operation of other initiating devices.<br />

J. Provide manual fire alarm stations in boiler rooms, kitchen and main administrative office.<br />

K. Provide external alarm horns sufficient to be heard in all parking areas.<br />

L. Sprinkler Supervision. Provide a signal initiating and supervisory circuit to each PIV (post<br />

indicator) valve, and to each sprinkler riser and subdivision. Provide continuous alarm signal<br />

upon actuation of any water flow signal initiating device. Sound alarm until the condition has<br />

been corrected and the panel manually reset as required by UL864. Provide separate alarm<br />

zones for: (1) alarm zones from “waterflow alarms”, (2) alarm zones from “supervisory alarm”<br />

indicating sprinkler system trouble. Provide power to all alarm bells furnished under Division<br />

15. Review final fire sprinkler drawings and coordinate for panel, flow and tamper switch<br />

locations.<br />

M. Provide relays, monitor modules and connections as required at control panel of kitchen hood<br />

suppression system for initiation of alarm signal to fire alarm control panel. Connect hood<br />

suppression control panel to shunt trip breakers as required.<br />

N. Provide all required wiring from gas shut off valve to the hood suppression control panel.<br />

Make all connections to insure a properly operating system. Verify with Mechanical<br />

Contractor.<br />

2.3 FIRE ALARM CONTROL PANEL: E3 SERIES<br />

A. The fire alarm control panel shall be microprocessor-based. Each loop shall be capable of<br />

159 analog addresses and 159 monitor and/or control addresses.<br />

B. If the microprocessor fails, the system shall execute a default signaling program. This<br />

program will enable the panel to sound the audible signals and summon the Fire Department.<br />

In addition, a red LED shall light to indicate the device wherein the alarm originated. Inability<br />

of the system to sound signals or summon the fire department during microprocessor failure<br />

shall not be acceptable.<br />

C. The fire alarm control panel shall have 16 programmable switches. All switches shall have 3<br />

different status LEDs(blinking and solid)Red, Yellow, and Green.<br />

D. The fire alarm control panel shall contain a LCD Graphic Annunciator touch-screen and<br />

permit the user to perform all necessary functions including but not limited to the following:<br />

1. Up to 512 user-defined messages<br />

2. 77 character length messages<br />

3. Different font and color for each message<br />

4. Alarm/Trouble Acknowledge.<br />

5. Alarm Silence<br />

6. Reset<br />

7. Lamp Test<br />

8. Control of Initiating Devices (on/off)<br />

9. Control of output modules (on/off)<br />

10. Change sensitivity of devices<br />

11. Change time<br />

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12. Walk test<br />

13. Check system on battery voltage and current<br />

E. The fire alarm control panel shall be capable of alarm verification. The control panel shall<br />

indicate which smoke detector is in alarm during the pre-alarm window.<br />

F. All alarm signals shall be locked in at the panel until the operated device is returned to it's<br />

normal condition and the control panel is manually reset.<br />

G. Alarm or trouble activation of initiating points shall be represented in English on the<br />

alphanumeric display on both the remote operating panel and the fire alarm control panel<br />

indicating the address of the specific device, i.e. Device L4S76, Smoke Detector, 1st floor<br />

Rm. 17.<br />

H. Each initiating and signal circuit shall be electrically supervised for opens, shorts, and ground<br />

faults in the wiring.<br />

I. The occurrence of any fault shall activate the system trouble circuitry but shall not interfere<br />

with the proper operation of any circuit that does not have a fault condition.<br />

J. The system communication loops shall be capable of being wired using Class "A" (Style 6)<br />

supervised circuits (a ground fault on either conductor or a break shall not prevent a device<br />

from operating on either side of the break)<br />

K. The fire alarm control panel shall contain circuitry permitting the transmission of trouble and<br />

alarm signals over leased phone lines by the means of reverse polarity. There shall be a<br />

supervised disconnect switch to allow testing of the fire alarm control panel without<br />

transmitting an alarm to the central station.<br />

L. The fire alarm control panel shall include the following features.<br />

1. Auxiliary SPDT alarm actuated contacts.<br />

2. Auxiliary SPDT trouble actuated contacts.<br />

3. Auxiliary SPDT supervisory actuated contacts.<br />

4. A solid-state power transfer circuit that shall switch to standby power<br />

automatically and instantaneously if normal power fails or falls below<br />

15% of normal ("brown out" conditions). This electronic circuit shall allow<br />

the batteries to be effectively "floated" on the operating system to avoid<br />

upsetting the normal microprocessor scan and minimize resultant<br />

nuisance troubles and/or alarms.<br />

5. A ground fault detector to detect positive or negative grounds on the<br />

initiating circuits, signal circuits, power circuits, and telephone line circuit.<br />

A ground fault code on the alphanumeric display shall provide indication<br />

of either a positive or negative ground fault and shall operate a general<br />

trouble but shall not cause an alarm to be sounded.<br />

6. A short circuit error message shall be a standard feature of the fire alarm<br />

control panel. Each communication loop shall be monitored and shall<br />

have a distinctive error message.<br />

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7. Lightning protection shall be a standard feature of the fire alarm control<br />

panel and shall be incorporated in the power supply circuit, common<br />

control circuits, signal circuits, and telephone line circuit.<br />

8. Individual circuit breakers shall be provided for the following: smoke<br />

detector power, main power supply, signal circuit #1, signal circuit #2,<br />

battery standby power, and auxiliary output.<br />

9. The fire alarm control panel shall be of dead-front construction. One key<br />

shall allow access to all electronics or to the dead-front access to the<br />

operator functions.<br />

10. Opening the main door shall expose all components for inspection or<br />

adjustment without further dismantling of the cabinet, control unit, or<br />

wiring.<br />

11. It shall be possible to check and adjust the sensitivity of all analog<br />

devices from the main fire alarm panel.<br />

M. The fire alarm control panel shall have batteries capable of powering the system for (24)<br />

hours in standby condition and (5) minutes in alarm.<br />

N. There shall be no special tools required for the programming of devices. A standard slot<br />

head screwdriver only.<br />

2.4 REMOTE OPERATING PANEL: NGA<br />

A. Remote Operating Panel (Provide color as selected by Architect)<br />

B. The fire alarm control panel shall contain a LCD Graphic Annunciator touch-screen and<br />

permit the user to perform all necessary functions including but not limited to the following:<br />

2.5 PRINTER:<br />

1. Up to 512 user-defined messages<br />

2. 77 character length messages<br />

3. Different font and color for each message<br />

4. Alarm/Trouble Acknowledge.<br />

5. Alarm Silence<br />

6. Reset<br />

7. Lamp Test<br />

8. Control of Initiating Devices (on/off)<br />

9. Control of output modules (on/off)<br />

10. Change sensitivity of devices<br />

11. Change time<br />

12. Walk test<br />

13. Check system on battery voltage and current<br />

A. The fire alarm control panel shall report all status changes to an 80 column wide carriage<br />

printer using 8.5"x11 standard printer paper. The printer shall be supervised by the control<br />

panel. In the event of a power outage, the control panel shall be capable of storing and<br />

printing out the last 4100 events, including event during the power outage.<br />

B. The panel shall report a supervisory signal to the printer every 8 hours.<br />

2.6 MONITOR MODULE: AMM-4F:<br />

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A. Remote identification module devices shall be attached to any single normally open initiating<br />

device (heat detector, waterflow switch, duct detectors, sprinkler, tamper switches, kitchen<br />

hood, pull station, etc.). The modules shall supply addressing and status information to the<br />

Fire Alarm Control Panel through the dual loop module.<br />

2.7 CONTROL POINT MODULE: AOM-2RF:<br />

A. The control point module shall be connected to the same loop as the initiating devices, and<br />

shall provide (2) seperate relay output (Form "C" 2 Amp @ 24 VDC, resistive only).<br />

B. This relay output shall be used to perform auxiliary functions.<br />

C. When the AOM is activated, the red "ACTIVE" LED shall be on solid. Under normal<br />

conditions, the green "ON LINE" LED shall flash.<br />

2.8 MANUAL FIRE ALARM STATION: MS-7AF:<br />

A. Provide red enclosure, manual fire alarm stations with the following features:<br />

1. Addressable alarm type electrically compatible with system<br />

requirements.<br />

2. Double Action<br />

2.9 SMOKE DETECTORS: ASD-IL2F:<br />

3. 1 viewable LED to indicate the status of the device<br />

4. Break glass design requiring unit to be opened for resetting, and<br />

requiring resetting before closing. Provide one spare “glass” for each<br />

manual station. Key reset, keyed like fire control panel.<br />

A. All ionization smoke detectors shall be capable of being replaced without disconnecting any<br />

wires or wire connectors from the base of the detector. Each detector shall be installed on a<br />

separate base. The detector base shall be capable of receiving a photoelectric, ionization, or<br />

electronic thermal detector. All ionization fire detectors shall be UL 268 listed. All detectors<br />

shall have (2) viewable LEDs to indicate the status of the device.<br />

2.10 DUCT FIRE DETECTORS: ADP-RF:<br />

A. Provide photo electronic type with UL 268A listings. Each detector shall be equipped with a<br />

remote light. Each detector shall have (2) form "c" alarm contacts rated at 10 amps (at<br />

120VAC).<br />

2.11 BEAM SMOKE DETECTORS: ABD-2F:<br />

A. Provide addressable projected beam smoke sensor, with each detector consisting of a<br />

transmitter and receiver combination unit with reflector. The transmitter/receiver head shall<br />

be capable of being located up to 328 feet from the reflector. Provide on wall mounted arms<br />

as shown.<br />

2.12 THERMAL DETECTORS: ATD-RL2F:<br />

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A. Thermal detectors shall operate on the Rate-of-Rise principal. The detectors shall have a<br />

fixed temperature rating of 135 degrees Fahrenheit. Exception: in Boiler rooms, provide<br />

temperature rating of 200 degrees Fahrenheit.<br />

2.13 AUDIOVISUAL ALARM HORNS: P2W:<br />

1. The heat detector shall consist of a base and a head.<br />

2. The base shall be capable of accepting either a smoke detector or a 135<br />

(or 200) degree heat detector.<br />

3. The head shall automatically restore to its normal standby condition<br />

when the temperature returns to its normal range.<br />

A. Provide audio-visual alarm horns with selectable multi-candela strobes (15/30/75/110 cd) and<br />

selectable horn (90 or 95 dba). Provide outdoor devices listed for exterior use. Provide white<br />

devices inside and red devices outside. Synchronize all strobes.<br />

2.14 AUDIOVISUAL ALARM STROBES: SW:<br />

A. Provide visual alarm strobes with selectable multi-candela strobes (15/30/75/110 cd). Provide<br />

white devices. Synchronize all strobes.<br />

2.15 AUXILIARY RELAY: ARB-C:<br />

A. Remote auxiliary relay boards shall be rated at 10 AMPS @ 120 VAC. A red LED shall light<br />

to indicate relay activation. All relays shall transfer on general alarm and latch on until reset.<br />

All relays shall be supervised. The control output provided can be used in conjunction with<br />

fire alarm applications (i.e. fan controls, dampers, doors, and any other general alarm<br />

control).<br />

2.16 INITIATING MODULES: AMM-4F:<br />

A. Provide style "6" initiating modules capable of receiving and annunciating an alarm from any<br />

detector, even with a single fault condition on any initiating circuit.<br />

B. Power all smoke detectors from the "Style 6" initiating loop wiring. For systems which power<br />

smoke detectors separately from the "Style 6" loop, provide monitoring for both the power<br />

source and the independent initiating wiring, so that complete trouble and alarm indication is<br />

achieved by loop. Provide capability to operate all smoke detectors, even with a single fault<br />

condition on the smoke detector power wiring. Provide one spare initiating circuit.<br />

2.17 SIGNALING MODULES: AOM-2SF:<br />

A. Provide signaling as required. Provide power adequate to sound all signaling devices<br />

concurrently. Provide supervised indicating circuits for polarized 24V D.C. alarm signaling<br />

devices. Provide 2 spare signaling circuits.<br />

B. Each signal circuit shall have a separate disconnect switch for servicing the fire alarm<br />

system. Each and every indicating circuit shall have a distinct location description. Power<br />

supply shall be at fire alarm control panel. Remote power supplies and indicating circuits will<br />

not be acceptable.<br />

2.18 SUPPLEMENTAL NOTIFICATION CIRCUITS: FIREFORCE-8:<br />

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FIRE ALARM SYSTEMS 16723-8


A. Provide supplementary notification appliance circuit panel(s) as required. The ‘SNAC’ shall<br />

be capable of supplying up to four Class A, Style Z notification appliance circuits. The panel<br />

shall contain its own battery charger, regulated power supply, and shall be supervised for<br />

ground fault, overcurrent, open circuits and low battery conditions. Ground fault, battery and<br />

circuit trouble conditions shall transmit a trouble signal to the main fire alarm control panel.<br />

2.19 SYSTEM CONFIGURATION PROGRAMMING:<br />

A. To help the owner in programming, system changes, and servicing, the fire alarm system<br />

shall have the following functions:<br />

2.20 BATTERIES/POWER SUPPLIES:<br />

1. The FACP shall be capable of an auto-configuration of the Signal Line<br />

Circuits, which via a password, all analog devices and panel modules are<br />

automatically programmed into the system. At this point the system will<br />

operate as a general alarm system without any other programming.<br />

2. If any two devices are addressed the same, the LED's on both devices<br />

will light steady and the panel will read "extra address and the address<br />

number".<br />

3. If any device is installed and not programmed into the system the LED<br />

will light steady and the panel will read the same as above.<br />

A. Provide standby batteries capable of operating fire alarm system for minimum of 24 hours,<br />

then operating all indicating units for at least five minutes. Locate batteries in fire alarm<br />

control unit, or in similar type enclosure located as directed. Provide all interconnecting<br />

wiring. Place batteries which vent hydrogen gas in separate enclosure. Provide 30 percent<br />

spare capacity.<br />

PART 3 - EXECUTION<br />

3.1 WIRING:<br />

A. Furnish and install all required wiring in accordance with local and National codes.<br />

B. Unless otherwise specified, minimum wire size shall be 16 gauge for audible alarm circuits,<br />

and 18 gauge for signal initiating circuits. All wiring shall be in conduit. Conduit shall be<br />

sized by the contractor. See 16050 for wiring methods.<br />

C. Provide a minimum of one 3/4" conduit with (8) wires #14’s to security panel.<br />

D. Confirm that the existing power supply and circuiting have sufficient capacity to handle<br />

additional horns and strobes. If insufficient capacity exists, add additional components to<br />

resolve the problem. This might include such items as replacing existing signal circuits with<br />

larger wire or replacing power supplies. All signal devices must operate properly at<br />

completion.<br />

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3.2 DEVICE LOCATION<br />

A. Install smoke and heat detectors a minimum of 3 feet away from air supply and return<br />

diffusers. Install smoke or heat detectors in sloped ceilings to within 3 feet of the top of the<br />

sloped structure.<br />

B. Install smoke and heat detectors in locations as approved by the NFPA 72. Adjust locations<br />

as required to coordinate with solid beam construction, peaked or sloped ceilings, and high<br />

ceiling areas.<br />

C. Smoke detectors installed in corridors shall be no more than 30 feet on center, and 15 feet<br />

from the end of the hallway. Pullstations shall be located not more than 15 feet from end of<br />

the hallway. Strobes and speaker/strobes shall not be located more than 15 feet from the end<br />

of a hallway or change in corridor direction.<br />

D. Consult Engineer for minor relocations of devices that may be required to avoid obstructions,<br />

or for ease of installation or concealment. Mark all such relocations on record drawings.<br />

Contractor shall relocate devices up to 15 feet without any additional charge to the contract.<br />

3.3 FIELD QUALITY CONTROL:<br />

A. A factory trained representative of the manufacturer shall supervise the prefinal testing of the<br />

system. Pretest all installed devices to ensure compliance prior to the final test.<br />

B. The final test shall be subject to the approval and acceptance of the responsible<br />

Architect/Engineer, and the Fire Marshal. Provide all appropriate equipment to complete the<br />

testing.<br />

C. On completion of the acceptance tests, the Owner or his representative shall be instructed in<br />

the operation and testing of the system.<br />

3.4 CERTIFICATION/CLOSEOUT:<br />

A. Submit a statement to the Architect/Engineer that indicates the system has been designed,<br />

tested, and installed in accordance with all applicable codes and regulations.<br />

B. Submit diskette or CD, with all appropriate programming updates to the owner.<br />

C. Submit testing report to the Architect/Engineer and Fire Marshal showing results of tests.<br />

D. Submit letter of warranty, guaranteeing the new portion of the fire alarm system for 3 years.<br />

Provide a 4 hour response upon failure of any component of the fire alarm system. The<br />

vendor, and the contractor, are required to participate as necessary for any warranty work<br />

during the warranty period.<br />

END OF SECTION<br />

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SECTION 16760 – INTEGRATED ELECTRONIC COMMUNICATION NETWORK<br />

PART 1 - GENERAL<br />

1.1 GENERAL REQUIREMENTS:<br />

A. All bids shall be based on the equipment as specified herein. The catalog numbers and<br />

model designations are that of the RAULAND-BORG CORPORATION.<br />

B. Furnish and install all speakers, raceway, wiring and other necessary components to expand<br />

the existing paging system into the locations shown on the drawings. If needed, either<br />

replace the existing amplifier or add an additional amp to provide sufficient power to run the<br />

system. It is the intent of this specification to provide any and all materials and labor<br />

necessary to produce a workable addition to an existing system.<br />

1.2 RELATED DOCUMENTS:<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and Division 1 <strong>Specification</strong> Sections, apply to this Section.<br />

B. Requirements of the following Division 16 Sections apply to this Section:<br />

1.3 SUMMARY:<br />

1. Basic Electrical Requirements.<br />

2. Basic Electrical Requirements.<br />

A. This Section includes Integrated Intercom/Telecommunications System. It includes<br />

requirements for Integrated Electronic Communications Network system components<br />

including, but not limited to, the following:<br />

1. Ceiling/Wall Mounted Speaker Assemblies.<br />

2. Bell/Class Change Signaling System.<br />

3. Public Address/Intercom System.<br />

4. Controls, Amplifiers, and Terminal Equipment.<br />

5. Power supplies.<br />

6. Wiring.<br />

7. Wall-mounted Paging Horns.<br />

8. Volume Attenuators.<br />

9. Tuner, Cassette, CD changer<br />

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INTEGRATED ELECTRONIC COMMUNICATION NETWORK 16760-1


B. Related Sections: The following Division 16 Sections contain requirements that relate to this<br />

Section:<br />

1. "Raceways," for raceways used for Integrated Electronic Communications.<br />

2. ”Electrical Boxes and Fittings," for boxes, cabinets and fittings used with<br />

communications systems.<br />

3. Television Distribution System.<br />

4. Data Network.<br />

1.4 SYSTEM DESCRIPTION:<br />

A. General: Furnish and install all equipment, accessories, and materials in accordance with<br />

these specifications and drawings to provide a complete and operating Integrated<br />

Intercom/Communications system for the school.<br />

1.5 SUBMITTALS:<br />

A. Submit complete and descriptive shop drawings indicating compliance with the specifications<br />

herein. Submit in accordance with the General Conditions, Division 1, and Section 16050.<br />

1. Submit equipment prints, inter-panel and intra-panel, full electronic wiring diagrams<br />

and specification sheets for each item specified herein. Provide a tabulation of the<br />

specification clearly comparing the submitted item with the specified item, being able<br />

to refer to all written expressed functions and capabilities. <strong>Specification</strong> Sheets shall<br />

be submitted on all items including cable types.<br />

2. Shop drawings, detailing Integrated Electronic Communications Network system<br />

including, but not limited to, the following:<br />

a. Built-in station arrangement.<br />

b. Equipment cabinet arrangement.<br />

3. Wiring diagrams, detailing wiring for power, signal, and control, differentiating clearly<br />

between manufacturer-installed wiring and field-installed wiring. Identify terminals to<br />

facilitate installation, operation and maintenance.<br />

4. Submit wiring diagrams showing typical connections for all equipment.<br />

5. Provide a riser diagram for the system showing in technically accurate detail all<br />

connections, interconnections, and all provisions available and made for adaptability<br />

of all specified future functions. In addition, riser diagram must include all<br />

calculations, charts, and test data necessary to demonstrate that all systems and<br />

system components deliver the specified signals, grades, and levels at all required<br />

points and locations.<br />

6. Submit a certificate of completion of installation and service training<br />

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INTEGRATED ELECTRONIC COMMUNICATION NETWORK 16760-2


1.6 QUALITY ASSURANCE:<br />

A. All items of equipment including wire and cable shall be designed by the manufacturer to<br />

function as a complete system and shall be accompanied by the manufacturer's complete<br />

service notes and drawings detailing all interconnections.<br />

B. The contractor shall be an established communications and electronics contractor that has<br />

had and currently maintains a locally run and operated business for at least five (5) years.<br />

The contractor shall utilize a duly authorized distributor of the equipment supplied for this<br />

project location with full manufacturer's warranty privileges.<br />

C. The contractor shall show satisfactory evidence, upon request, that the supplier maintains a<br />

fully equipped service organization capable of furnishing adequate inspection and service to<br />

the system. The supplier shall maintain at his facility the necessary spare parts in the proper<br />

proportion as recommended by the manufacturer to maintain and service the equipment<br />

being supplied.<br />

D. Electrical Component Standard: Provide work complying with applicable requirements of<br />

NFPA 70 "National Electrical Code" including, but not limited to:<br />

1. Article 250, Grounding.<br />

2. Article 300, Part A. Wiring Method.<br />

3. Article 310, Conductors for General Wiring.<br />

4. Article 725, Remote Control, Signaling Circuits.<br />

5. Article 800, Communication Systems.<br />

E. EIA Compliance: Comply with the following Electronics Industries Association Standards:.<br />

1. Sound Systems, EIA-160.<br />

2. Loudspeakers, Dynamic Magnetic Structures, and Impedance, EIA-299-A.<br />

3. Racks, Panels, and Associated Equipment, EIA-310-A.<br />

4. Amplifiers for Sound Equipment, SE-101-A.<br />

5. Speakers for Sound Equipment, SE-103.<br />

F. Installation and start up of all systems shall be under the direct supervision of a local agency<br />

regularly engaged in installation, repair, and maintenance of such systems. The supplier<br />

shall be accredited by the proposed equipment manufacturers and be prepared to offer a<br />

service contract for system maintenance on completion of the guarantee period and provide<br />

the names, locations, and size of ten (10) recent successful installations in the area.<br />

G. The agency providing equipment shall be responsible for providing all specified equipment<br />

and mentioned services for all equipment as specified herein. The agency must be a local<br />

authorized distributor of all specified equipment for single source of responsibility and shall<br />

provide documents proving such. The agency must provide written proof that the agency is<br />

adequately staffed with factory-trained technicians for all of the specified equipment. The<br />

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agency must have established business for and currently be providing all services for the<br />

equipment to be provided for a minimum of five (5) years.<br />

H. The contractor shall guarantee availability of local service by factory-trained personnel of all<br />

specified equipment from an authorized distributor of all equipment specified under this<br />

section. On-the-premise maintenance shall be provided at no cost to the purchaser for a<br />

period of one (1) year (parts and labor) from date of acceptance unless damage or failure is<br />

caused by misuse, abuse, neglect, or accident. All Rauland-Borg manufactured products are<br />

covered by a five (5) year (parts only) limited warranty from the date of acceptance. The<br />

warranty period shall begin on the date of acceptance by the owner/engineer.<br />

I. The contractor shall, at the owner’s request, make available a service contract offering<br />

continuing factory authorized service of the system after the initial warranty period.<br />

J. The supplier shall visit the sites and familiarize himself with the existing conditions and field<br />

requirements prior to submitting a proposal.<br />

1.7 DELIVERY, STORAGE, AND HANDLING:<br />

A. Deliver products in factory containers. Store in clean, dry space in original containers.<br />

Protect products from fumes and construction traffic. Handle carefully to avoid damage.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. Subject to compliance with requirements, manufacturers shall provide the following system:<br />

Telecenter ICS manufactured by Rauland-Borg Corp.<br />

If the contractor wishes to have another manufacturer approved, said manufacturer must<br />

strictly comply with all of the specifications as set forth in this document.<br />

B. The intent of this specification is to establish a standard of quality, function and features. It is<br />

the responsibility of the bidder to insure that the proposed product meets or exceeds every<br />

standard set forth in these specifications.<br />

C. The functions and features specified are vital to the operation of this facility, therefore, the<br />

acceptance of alternate manufacturers does not release contractor from strict compliance<br />

with the requirements of this specification.<br />

D. The contractor for this work shall be held to have read all of the Bidding Requirements, the<br />

General Requirements of Division 1, and Contract Proposal Forms; and in the execution of<br />

this work, he will be bound by all of the conditions and requirements therein.<br />

E. The contractor shall be responsible for providing a complete functional system including all<br />

necessary components whether included in this specification or not.<br />

F. In preparing the bid, the bidder should understand that no claim shall be made against the<br />

owner for any costs incurred by the bidder for any equipment demonstrations which the<br />

owner requests.<br />

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G. Any prior approval of an alternate system does not automatically exempt the supplier from<br />

meeting the intent of these specifications. Failure to comply with the operational and<br />

functional intent of these specifications may result in the total removal of the alternate system<br />

at the expense of the contractor.<br />

H. Alternate equipment shall be considered if submitted to the specifying authority at least ten<br />

(10 ) days prior to bid date. Submission of an alternate shall contain engineering drawings of<br />

the system with specification sheets covering all components of the system as well as all<br />

items of Section 1 “SUBMITTALS.” The system and equipment drawings and specifications<br />

sheet shall meet all items of the specification.<br />

2.2 SYSTEM REQUIREMENTS:<br />

A. General: The system shall provide the state of the art in technology for all intercom<br />

communications, and bell schedule. The system shall be easy to learn and operate. All<br />

standard system programming shall be user friendly to allow the system administrator the<br />

ability to easily program system features.<br />

B. The contractor shall provide a complete and satisfactorily operating Integrated<br />

Intercom/Communications System as described herein, using materials and equipment of<br />

types, sizes, ratings, and performances as indicated. Use materials and equipment that<br />

comply with referenced standards and manufacturers standard design and construction, in<br />

accordance with published product information. Coordinate the features of all materials and<br />

equipment so they form an integrated system, with components and interconnections<br />

matched for optimum performance of specified functions.<br />

C. Features offered by this system shall be implemented and controlled by software programs<br />

that can be changed and expanded as customer needs evolve.<br />

D. The system shall allow system monitoring and administration from a local Windows 95/98/XP<br />

PC or remote Windows 95/98/XP PC via a modem.<br />

E. The system shall be an electronic system consisting of one or two amplified intercom<br />

channels, (classroom) speakers, call switches, and/or telephones, digital readout for display<br />

of call origination, and solid state logic and sensing.<br />

F. Ability to provide multiple zone program distribution which is not interrupted by intercom<br />

communications.<br />

G. The system shall lend itself to expansion by simple addition of modules.<br />

H. Two-way communication between any telephone and any room speaker.<br />

I. Room speakers and call switches shall be programmable and may be assigned any three,<br />

four or five digit number. Any room number may be reassigned at any time, and it shall not<br />

be dependent on wiring or circuit numbers.<br />

J. Sixteen (16) separate paging zones shall be provided; each location shall be programmed in<br />

software to belong to any combination of software zones. Initially, zones shall be provided for<br />

the following:<br />

1. One zone for gymnasium/cafeteria speakers.<br />

2. One zone for kitchen speakers.<br />

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3. One zone for corridor speakers.<br />

4. One zone for common areas.<br />

5. One zone for administrative areas.<br />

6. One zone for teachers' lounge and workrooms.<br />

7. One zone for media center area speakers.<br />

8. One zone for outside speakers.<br />

IMPORTANT: Speakers utilized as intercom speakers in gymnasium/cafeteria and other<br />

areas having their own separate sound amplification systems, shall operate completely<br />

independently of those sound systems<br />

K. Each dialing administrative telephone in the system shall be programmable for the following<br />

options.<br />

1. Allow zone paging.<br />

2. Allow All-Page announcements.<br />

3. Allow Executive Override.<br />

4. Allow Emergency paging.<br />

5. Allow activation of Time Zone tones.<br />

6. Set the priority level and target display of "normal" calls.<br />

7. Set the priority level and target display of "emergency" calls.<br />

8. Assignment of architectural number.<br />

9. Class of Service.<br />

10. Assignment of associated speaker to paging zone.<br />

11. Automatic Call-Back-Busy.<br />

12. Call Forward-No Answer.<br />

13. Call Forward-Busy.<br />

14. Allow activation of security monitoring functions on a per room and per zone basis.<br />

L. Amplified two-way voice communication shall be available from any dial phone separate from<br />

the system, through any speaker in the system. This shall allow hands-free communication<br />

to any classroom or any individual loudspeaker unit. A programmable pre-announce tone<br />

shall sound immediately before the intercom path is opened and a supervisory tone shall<br />

continue to sound at regular intervals when speaker monitoring is active.<br />

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M. The administrative phones shall be located in the office and where indicated on the plans;<br />

these phones shall be used for public and inter-school communication.<br />

N. The system shall allow room or area security monitoring features. This will include the ability<br />

to support motion detectors or normally open alarm inputs.<br />

2.3 EQUIPMENT AND MATERIALS:<br />

.<br />

A. CENTRAL CONTROLLER UNIT<br />

The Integrated Electronic Communications Network shall have the following capabilities:<br />

1. Facilities for multiple operations simultaneously without interference with an<br />

established pattern of priorities for all administrator/classroom communication<br />

capabilities.<br />

2. Provisions for Personal Identification Numbers for selected administrators. By dialing<br />

their PIN at any IP telephone, the administrator shall have access to the same<br />

intercom/paging capabilities assigned to their office IP telephone, regardless of the<br />

restrictions on the phone they are currently using.<br />

3. Provisions for multiple attendant positions for answering outside lines and internal<br />

intercom calls.<br />

4. Facilities for the central control unit to store information and give reports on features,<br />

system activity, etc. upon request either on site or remotely.<br />

5. Facilities for automatically sounding a warning tone signal over any loudspeaker<br />

selected for two-way communications to alert the station attendant (classroom<br />

teacher) to the call and prevent unauthorized monitoring.<br />

6. Facilities for access to any single loudspeaker unit, zone loudspeaker unit, or all<br />

loudspeaker units. The warning tone signal shall sound as soon as the station is<br />

selected and shall be automatically repeated at regular intervals for the duration of<br />

the call if the voice circuit is not activated.<br />

7. Direct Dialing, two-way amplified voice intercom between all locations equipped with<br />

administrative IP telephones and staff station speakers without the use of a<br />

press-to-talk or talk-listen switch.<br />

8. The Central Controller Unit shall provide an RS-232 port for the connection of on-site<br />

or off-site diagnostics by distributor or factory-trained personnel.<br />

a. This port shall be usable for the programming and saving of all programmed data<br />

for each system with the utilization of an on-site or off-site computer.<br />

b. This port shall provide the capability of logging of various activities within the<br />

system.<br />

9. Facilities for executive override permitting an assigned telephone to "override"<br />

on-going intercom conversation(s) in the system.<br />

10. Facilities for the instantaneous distribution of emergency announcements<br />

simultaneously, by a single button access, to all locations equipped with speakers.<br />

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Emergency announcements originating from any assigned administrative telephone<br />

shall have priority over all regular system functions.<br />

11. Facilities for the distribution of alarm signals to all areas equipped with speakers by<br />

single button access. Up to nine (9) separate distinct alarm signals shall be provided.<br />

Each of the distinct alarm signals can be activated by a designated single button.<br />

12. Capability for assigning speaker locations to any one or more of the sixteen (16)<br />

zones for zone paging, up to sixteen (16) zones for program distribution, eight (8)<br />

zones for class change “bells”, and up to eight (8) security zones. All of these zones<br />

may be configured to be independent of the other zones.<br />

13. Facilities for the origination of both “normal” and “emergency” calls from any staff<br />

location. Calls may originate from either a separate call switch or by going off hook<br />

on the Staff Phone.<br />

14. It shall be possible to review all calls stored in memory in the order received.<br />

15. Facilities for answering calls registered in the digital read-out display merely by<br />

pressing a single response button. This capability shall not prevent other calls from<br />

being placed or answered by dialing their numbers.<br />

16. Facilities to cancel all staff station originated calls from any administrative telephone.<br />

17. Facilities for assigning or changing classroom numbers by architectural or any<br />

desired numbering system; either three-digit, four-digit, or five-digit numbers may be<br />

assigned.<br />

18. Facilities for multiple loudspeaker or telephone conversations to take place and not<br />

prevent announcements, educational, or music programs from being distributed to<br />

other areas of the building.<br />

19. Facilities to automatically send incoming calls to an alternate phone or if they remain<br />

unanswered for a predetermined amount of time.<br />

20. A facility to notify a user that the intercom path called earlier is now available. If a<br />

busy signal is obtained, user shall dial callback feature code and hang up. System<br />

shall automatically call back user when intercom path is available and complete an<br />

intercom call to speaker.<br />

21. Facilities for universal wiring for all data network, telephones, intercom speakers, and<br />

call switches using category 6 cable. Systems requiring a custom cable plant<br />

dedicated to just the intercom system will not be acceptable.<br />

22. Facilities to provide automatic emergency instructions to be broadcast to the entire<br />

school when an alarm is tripped. The emergency instructions are preprogrammed<br />

and require no user intervention.<br />

23. Facilities for single button access to allow page announcements into speaker zones<br />

without interrupting others performing simultaneous functions.<br />

24. Facilities to page one or more area-wide pocket pagers when a call is placed of a<br />

specific call priority or all call priorities. The pocket pager will display the calling room<br />

number and a numeric call priority.<br />

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25. Facilities to automatically alter a call switch’s class of service by time of day and day<br />

of week as directed by the owner.<br />

26. It shall be possible to initiate Class of Service changes either manually or<br />

automatically on a per station basis using internal clock set.<br />

a. A minimum of four independent program memory sets shall be provided.<br />

b. Choice of time of service change and active memory set selected shall be<br />

completely programmable.<br />

b. Class of Service Changes shall be programmable by time of day and day of<br />

week.<br />

a. A minimum of 64 unique classes of service shall be available.<br />

27. Capability to assign speaker locations to any one or more of the zones for zone<br />

paging or time signal reception. This assignment to be a programmable function.<br />

28. Time signal tones shall be generated on a manual or automatic basis<br />

29. Emergency tones shall be distributed from designated Administrative Telephones.<br />

30. Power amplifiers shall meet all specifications exactly as specified herein,including<br />

power capacity and count.<br />

B. ADMINISTRATIVE TELEPHONES.<br />

1. All telephones will be IP phones provided by owner. Integrate with the updated<br />

Rauland intercom system.<br />

C. EMERGENCY/NORMAL CALL SWITCHES: Quam CIB-3<br />

1. Provide one (1) “Emergency” call switch that shall activate a distinctive “EMER” level<br />

call from a single button activation. Button shall be clearly marked “EMER” and shall<br />

route call to any one or more Administrative Telephones and/or Displays for quick<br />

and easy response from an Administrative Telephone. In accordance with the<br />

Americans with Disabilities Act (ADA), the “Emergency” call will provide a flashing<br />

call assurance LED confirming that the call has been placed in the system.<br />

2. Provide one (1) “Normal” call switch that shall activate a distinctive “NORM” level call<br />

from a single button activation. Button shall be clearly marked “NORM” and shall<br />

route call to any one or more Administrative Telephones and/or Displays for quick<br />

and easy response from an Administrative Telephone. In accordance with the<br />

Americans with Disabilities Act (ADA), the “Normal” call will provide a steady call<br />

assurance LED confirming that the call has been placed in the system.<br />

D. SWITCHPANEL:<br />

1. Program distribution shall have the capability to be upgraded to be controlled by both<br />

dial-up and switch panel selection for individual speakers or program distribution<br />

zones. Systems not providing for both switch panel AND dial-up program distribution<br />

will not be acceptable.<br />

2. When upgraded, speaker stations may be manually accessed by rack-mounted<br />

switch-panels specifically designed for individual and/or group station selection<br />

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E. PROGRAM DISTRIBUTION SYSTEM:<br />

1. The system shall provide facilities to distribute program material (i.e. cassette tape,<br />

CD, radio broadcasts) in the following manner:<br />

a. The media operator shall cue remotely located music source or select radio<br />

station.<br />

b. The media operator shall then "direct select" room(s) or areas to send the<br />

program via a switchpanel<br />

OR<br />

The media operator shall dial from an Administrative Telephone to select the<br />

room(s) or areas to distribute program<br />

c. Both means of switch panel and dial-up program distribution shall be accessible<br />

from the system<br />

2. Power amplifiers shall meet all specifications exactly as specified herein, including<br />

power capacity and count, provide a minimum of ! watt power to all intercom<br />

speaker locations plus 15 watts power to all horn type speaker locations:<br />

F. CLASSROOM SECURITY AND SUPERVISION INTERFACE:<br />

1. Each classroom connected to the intercom system shall offer the ability to interface to<br />

a security transducer-like motion detector or door switch.<br />

2. All field wiring shall be individually supervised for opens or shorts to each call station<br />

and security devices.<br />

3. No other wiring or equipment shall be needed to secure a classroom.<br />

4. Arming and disarming functions shall be performed by dial-up via the Administrative<br />

Telephone(s).<br />

5. Easy interface shall be provided to the main security system.<br />

6. Any systems not providing inherent security functions in the classrooms shall not be<br />

acceptable.<br />

G. DATA LOGGING:<br />

1. System wide events. The System Log shall contain all events that occurred in the<br />

system for which event logging has been enabled to diagnose or document system<br />

usage.<br />

2. Schedule parameters. Shows for each day-of-the-week the times-of-day when<br />

system configuration modes change.<br />

3. System logging. System Log Dump report shall list all events occurred in the system<br />

for which event logging has been enabled to diagnose or document system usage.<br />

4. System shall be self-monitoring. System shall include a background process<br />

dedicated to self-monitoring.<br />

H. ACCESSORIES:<br />

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1. Boiler Rooms & Outside Speakers for installation at existing walls (surface mounted)<br />

a. Reentrant type.<br />

b. Frequency Response: 375 to 14,000 Hz.<br />

c. Power Handling: 15 Watts, 60 Watts Peak.<br />

d. Variable screw taps, 25 V transformer.<br />

e. Sound Pressure Level: 110 dB at 1 meter with 1-watt input.<br />

f. Mounting: Horizontal, and vertical.<br />

g. Color: White.<br />

h. Quam Model System 6VP: Grill, Horn, and Back box<br />

2. Outside Speakers for installation in new walls (recessed in the wall):<br />

a. Reentrant type.<br />

b. Frequency Response: 375 to 14,000 Hz.<br />

c. Power Handling: 15 Watts, 60 Watts Peak.<br />

d. Variable screw taps, 25 V transformer.<br />

e. Sound Pressure Level: 110 dB at 1 meter with 1-watt input.<br />

f. Mounting: Horizontal, and vertical.<br />

g. Color: White.<br />

h. Quam Model H16/SVP: Grill and Horn<br />

i. Quam Model ES-8 Back box.<br />

3. Ceiling-Mounted Loudspeakers.<br />

a. 8" Cone.<br />

b. Frequency Response: 65 to 17,000 Cycles.<br />

c. Power Rated: 8 Watts.<br />

d. Magnet: 5 Ounce.<br />

e. Axial Sensitivity: 93 dB at 4 feet with 1-watt input.<br />

f. 25-watt variable tap transformer.<br />

g. Quam Model 10X/BU/W, Quam ERD-8U, Quam SSB-2<br />

4. Wall Mounted Loudspeakers for existing classrooms.<br />

a. 8" Cone.<br />

b. Frequency Response: 65 to 17,000 Cycles.<br />

c. Power Rated: 8 Watts.<br />

d. Magnet: 10 Ounce.<br />

e. Axial Sensitivity: 93 dB at 4 feet with 1-watt input.<br />

f. 25-watt variable tap transformer.<br />

g. Quam System 3 with grill and back box.<br />

5. Wall Mounted Loudspeakers for existing hallways<br />

a. Retrofit existing enclosure with new speaker 8C10PAX/TBL25<br />

6. Surface-mounted speaker housings in areas so designated.<br />

a. Bi-directional.<br />

b. Rauland Model 3904-8.<br />

7. All speaker housings for recessed wall mounting.<br />

a. Rauland ACC1004 with Rauland ACC1100 Backbox.<br />

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2.4 WIRING:<br />

b. All ceiling-mounted speakers to be provided with Rauland ACC1000 Baffle.<br />

c. All ceiling-mounted speakers shall be provided with Rauland ACC1101 Backbox<br />

and ACC1104 Bridge or ACCBAF-TILE speaker assembly<br />

8. Volume Controls<br />

a. Quam Model QC-10.<br />

9. Surge Protection<br />

a. Surgex, SX2120.<br />

A. All speakers shall be connected in parallel with minimum 20 gauge two twisted pair wire<br />

(West Penn 25355).<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION:<br />

A. Examine conditions, with the Installer present, for compliance with requirements and other<br />

conditions affecting the performance of the Integrated Intercom system.<br />

B. Do not proceed until unsatisfactory conditions have been corrected.<br />

3.2 INSTALLATION:<br />

A. GENERAL<br />

1. Install system in accordance with NFPA 70 and other applicable codes. Install<br />

equipment in accordance with manufacturer's written instructions.<br />

B. WIRING METHODS:<br />

1. Install wiring in raceway except within consoles, desks, and counters, and except in<br />

accessible ceiling spaces, and in gypsum board partitions, where cable wiring<br />

method may be used. Use UL listed plenum cable in environmental air spaces<br />

including plenum ceilings. Conceal wiring except in unfinished spaces.<br />

C. IMPEDANCE AND LEVEL MATCHING:<br />

1. Carefully match input and output impedance’s and signal levels at signal interfaces.<br />

Provide matching networks where required.<br />

D. CONTROL CIRCUIT WIRING:<br />

1. Install control circuits in accordance with NFPA 70 and as indicated. Provide number<br />

of conductors as recommended by system manufacturer to provide control functions<br />

indicated or specified.<br />

2. The contractor shall mount a main distribution frame behind the Integrated Electronic<br />

Communications Network console. Each wire shall be laid down on terminal punch<br />

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locks and identified by the actual room location it serves. All communications points<br />

shall be wired into this main distribution frame, laid down in sequence, and identified<br />

by which line it is on and the point position it serves.<br />

3. All housings are to be located as specified and shown on drawings.<br />

4. Make installation in strict accordance with approved manufacturer's drawings and<br />

instructions.<br />

5. The contractor shall provide necessary transient protection on the AC power feed, all<br />

station lines leaving or entering the building, and all central office trunks. All<br />

protection shall be as recommended by the equipment supplier and referenced to<br />

earth ground.<br />

E. SPLICES, TAPS, AND TERMINATIONS:<br />

1. Make splices, taps and terminations on numbered terminal punch blocks in junction,<br />

pull, and outlet boxes, terminal cabinets and equipment enclosures.<br />

F. WIRING WITHIN ENCLOSURES:<br />

1. Provide adequate length of conductors. Bundle, lace, and train the conductors to<br />

terminal points with no excess. Provide and use lacing bars.<br />

2. Provide physical isolation from each other for speaker-microphone, line-level,<br />

speaker-level, and power wiring. Run in separate raceways, or where exposed or in<br />

same enclosure, provide 12 inch minimum separation between conductors to<br />

speaker-microphones and adjacent parallel power and telephone wiring. Provide<br />

physical separation as recommended by equipment manufacturer for other Integrated<br />

Electronic Communications Network system conductors<br />

G. IDENTIFICATION OF CONDUCTORS AND CABLES:<br />

1. Use color coding of conductors and apply wire and cable marking tape to designate<br />

wires and cables so all media are identified in coordination with system wiring<br />

diagrams.<br />

H. WEATHERPROOFING:<br />

1. Provide weatherproof enclosures for items mounted outdoors or exposed to weather.<br />

I. REPAIRS:<br />

3.3 GROUNDING<br />

1. Wherever walls, ceilings, floors, or other building finishes are cut for installation,<br />

repair, restore, and refinish to original appearance.<br />

A. Provide equipment grounding connections for Integrated Electronic Communications Network<br />

systems as indicated. Tighten connections to comply with tightening torques specified in UL<br />

Standard 486A to assure permanent and effective grounds.<br />

B. Ground equipment, conductor, and cable shields to eliminate shock hazard and to minimize<br />

to the greatest extent possible, ground loops, common mode returns, noise pickup, cross<br />

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talk, and other impairments. Provide 5-ohm ground at main equipment location. Measure,<br />

record, and report ground resistance.<br />

C. The contractor shall provide all necessary transient protection on the AC power feed and on<br />

all station lines leaving or entering the building.<br />

D. The contractor shall note in his system drawings, the type and location of these protection<br />

devices as well as all wiring information.<br />

E. The contractor shall furnish and install a dedicated, isolated earth ground from. the central<br />

equipment rack and bond to the incoming electrical service ground buss bar.<br />

3.4 FIELD QUALITY CONTROL<br />

A. MANUFACTURER’S FIELD SERVICES:<br />

1. Provide services of a duly factory authorized service representative for this project<br />

location to supervise the field assembly and connection of components and the pretesting,<br />

testing, and adjustment of the system.<br />

B. INSPECTION:<br />

1. Make observations to verify that units and controls are properly labeled, and<br />

interconnecting wires and terminals are identified. Provide a list of final tap settings<br />

of paging speaker line matching transformers.<br />

C. TESTING:<br />

3.5 COMMISSIONING:<br />

1. Rectify deficiencies indicated by tests and completely re-test work affected by such<br />

deficiencies at Contractor's expense. Verify by the system test that the total system<br />

meets the <strong>Specification</strong>s and complies with applicable standards.<br />

A. Train Owner's maintenance personnel in the procedures and schedules involved in operating,<br />

troubleshooting, servicing, and preventative maintenance of the system. Provide a minimum<br />

of ten (10) hours training. O&M’s and Users Guides to be provided at the time of this training.<br />

B. Schedule training with Owner through the Architect, with at least seven days advance notice<br />

3.6 OCCUPANCY ADJUSTMENTS:<br />

A. When requested by the Architect within one year of date of Substantial Completion, provide<br />

on-site assistance in adjusting sound levels, resetting matching transformer taps, and<br />

adjusting controls to suit actual occupied conditions. Provide up to three (3) visits to the site<br />

for this purpose.<br />

3.7 CLEANING AND PROTECTION:<br />

A. Prior to final acceptance, clean system components and protect from damage and<br />

deterioration.<br />

END OF SECTION<br />

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INTEGRATED ELECTRONIC COMMUNICATION NETWORK 16760-14


SECTION 16771 - CLASSROOM SOUND REINFORCEMENT SYSTEM, PROJECTORS, AND<br />

SMARTBOARDS<br />

PART I - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Relocate existing classroom sound amplification system, ceiling projector and projector<br />

mounts, and smartboards from trailer classrooms to classrooms in new addition. Provide all<br />

required conduit, cables, input plates, j-boxes, etc. as herein specified and shown on the<br />

drawings. System shall be complete with all accessories and components necessary for a<br />

complete operational system.<br />

1.2 RELATED WORK SPECIFIED ELSEWHERE:<br />

A. EMT raceways per section 16130.<br />

B. Minimum raceway size shall be !” unless otherwise noted. Raceways shall be EMT unless<br />

otherwise noted and shall be installed with a minimum of bends. Bends where used, shall<br />

have 12" minimum radius. Raceways exceeding 100 feet or having more than two right angle<br />

bends shall have a pullbox in an accessible location approximately in the center of the run<br />

PART II - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS FOR CABLES AND INPUT PLATES:<br />

A. RapidRun, Extron, as distributed by Marshall Industries, or approved equal.<br />

B. Requests for substitution of other products will be considered if submitted in accordance with<br />

the General Conditions and Division 16050.<br />

PART III – EXECUTION<br />

3.1 SYSTEM PERFORMANCE<br />

A. No hum, noise, or distortion shall be audible under any normal operating condition.<br />

B. Test all system at the end of the installation and verify that all components are fully<br />

operational and functional.<br />

3.2 INSTALLATION<br />

A. Do not run microphone, speaker or other low voltage cables adjacent to or in the same<br />

raceway as power conduits.<br />

B. Do not splice cables at any point other than at the standard termination point.<br />

C. Mark all cables at each end with permanent shrink-on wire labels.<br />

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CLASSROOM SOUND REINFORCEMENTSYSTEM, PROJECTORS, AND SMARTBOARDS 16771-1


D. Fasten all equipment securely in place plumb and square. Where equipment is installed in<br />

racks, utilize all fastening holes as recommended by manufacturer. Provide blank matching<br />

panels over panel spaces.<br />

END OF SECTION<br />

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CLASSROOM SOUND REINFORCEMENTSYSTEM, PROJECTORS, AND SMARTBOARDS 16771-2


SECTION 16780 – TELEVISION SYSTEMS<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED:<br />

A. Provide new television system head end equipment and all equipment and labor necessary<br />

for television distribution system in the building. Make required connections between new TV<br />

head end equipment and existing TV equipment in tunnel. The scope of work of this section<br />

shall include system design and installation. The riser diagram shown on the drawings is<br />

intended to show the general configuration of the system and does not indicate all devices<br />

needed.<br />

1.2 QUALITY ASSURANCES:<br />

A. The MATV contractor must be a distributor of all equipment utilized in the MATV system.<br />

This contractor must have a minimum of 5 years of experience in the specific application of<br />

the equipment proposed for these systems.<br />

1.3 SUBMITTALS:<br />

A. Submit complete and descriptive shop drawings. Drawings shall indicate the type of<br />

equipment to be used and a one-line system diagram.<br />

1.4 DESCRIPTION:<br />

A. The system shall be designed to receive inputs from a CATV source and as indicated on the<br />

riser diagram. It shall include all necessary amplifiers, splitters, directional couplers,<br />

equalizers, terminators, cable, outlets, and other products necessary for a complete and<br />

operational system.<br />

B. The CATV signal will be delivered to the telephone board by the Cable TV Utility. Extend this<br />

signal to the central equipment location.<br />

C. The system shall deliver 10dB ± 3dB on a 75 ohm line at each outlet and shall be free of<br />

interference, snow, ghosts, or other anomalies. The responsibility for assuring this signal<br />

level rests with the Contractor. Provide all components necessary to assure this<br />

performance.<br />

D. If the contractor feels that any of the components specified in this section are not compatible<br />

with, or will not provide optimum operation in the system he has designed, he should bring<br />

this to the attention of the Architect prior to bidding.<br />

PART 2 - PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. Blonder-Tongue, Pico Macon<br />

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TELEVISION SYSTEMS 16780-1


B. Requests for substitution of other products will be considered if submitted in accordance with<br />

Section 01630.<br />

2.2 CABLES:<br />

A. Each reel of coaxial cable used in the system shall be sweep tested for transmission and<br />

structural return loss and be so certified in writing by the cable manufacturer. Transmission<br />

sweep tests shall establish conformance to guaranteed loss values from 20-108 MHz, 174-<br />

216 MHz and 470-890 MHz. Structural return loss tests by sweep method shall show a<br />

minimum, return loss of 26 dB RL VHF, 16 dB RL UHF as compared to a fixed 75-ohm<br />

reference from 20-108 MHz, 174-216 MHz and from 470-890 Mhz.<br />

B. Coaxial cables shall be run in continuous lengths except for terminations and no splices shall<br />

be permitted in any conduit run. Cables shall be installed to avoid sharp bends or physical<br />

distortion.<br />

C. Individual drops to rooms shall be West Penn 25841 (RG-6U). Main trunk runs shall be West<br />

Penn 25821 (RG-11) or as specified on the drawings, with drawing notes taking precedence.<br />

D. Cable shall be approved for air plenum use if required by the construction.<br />

2.3 SPLITTERS:<br />

A. Two-way line splitters shall have a flat frequency response over the entire operating band<br />

from 12 MHz to 300 MHz and from 470 to 890 MHz. The unit shall be of the hybrid design<br />

with a 75 ohm match of 23.0 dB RL minimum on all inputs and outputs. Output isolation shall<br />

be not less than 23.0 dB VHF - 18.0 dB UHF.<br />

B. Two-way line splitters shall have a signal loss of not more than VHF 3.7 dB UHF 4.0 dB at<br />

each output. All unused outputs on the splitters shall be terminated with 75 ohm termination.<br />

C. Four-way line splitters shall have a flat frequency response over the entire operating band<br />

from 12 MHz to 216 MHz and from 470 to 890 MHz. The unit shall be of the hybrid design<br />

with a 75 ohm match of 24.0 dB RL minimum on all input and outputs. Output isolation shall<br />

be not less than 16.0 dB VHF, 11.5 dB UHF.<br />

D. Four-way line splitter shall have a signal loss of not more than VHF 6.2 dB; UHF 6.7 Db.<br />

E. Splitters shall be Blonder-Tongue model MS-2U/V stock No. 3435 or MS-4U/V Stock No.<br />

3436.<br />

F. Multi-port Taps: Shall have a flat frequency response over the entire operating bandwidth of<br />

550 Mhz. Taps shall be 8 port with equal loss between all ports. The unit shall be of the<br />

hybrid design with a 75 ohm match of 24.0 dB.<br />

G. Distribution Amplifiers: Shall have an operating range of 54-550 Mhz. and provide a flat gain<br />

of 30 dB forward and 20 dB reverse with internal slope and tilt adjustment. Amplifier must be<br />

117 volt AC line powered and must have modular power supply and mother-board and be<br />

capable of modular internal equalization.<br />

2.4 EQUIPMENT AND MATERIALS:<br />

A. Agile Modulator: Blonder Tongue, AM-60-860, Qty: 1<br />

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TELEVISION SYSTEMS 16780-2


B. Broad Band Amplifier: Blonder Tongue, RMDA 750-30P, Qty: 2<br />

C. Shelf: Atlas, SH-15-3, Qty: 1<br />

D. VCD/DVD Player: Panasonic, DM REZ 48VK, Qty: 1<br />

E. Equipment rack: Atlas, 61”, FMA35-255A, Qty: 1<br />

F. Rack Panels: Marshal Industries, RP, Qty: As required<br />

G. Splitters, Tapes, Plates, Connectors, Patch Cables: Marshal Industries, Misc., Qty: As<br />

required for complete operating system<br />

H. Surge Protection: Surgex, SX2120, Qty: 1<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION:<br />

A. Main cable runs shall be installed in corridors for ease of future access.<br />

B. Do not use cable tray as a raceway. Cable tray is dedicated to voice and data cables. Video<br />

cables shall be kept a minimum of 6" from data cables.<br />

3.2 TESTING:<br />

A. The contractor shall, after the system is installed and adjusted, notify the owner to arrange for<br />

an acceptance test at a mutually convenient time.<br />

B. The contractor shall prove that reception quality at any outlets selected by the owner (or his<br />

authorized representative) is equal to or better than reception normally available in the area<br />

and that signal strength is as specified.<br />

END OF SECTION<br />

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TELEVISION SYSTEMS 16780-4


SECTION 16781 - SECURITY INTRUSION DETECTION AND ACCESS CONTROL SYSTEMS<br />

PART 1 – GENERAL<br />

1.1 RELATED DOCUMENTS:<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and Division-1 <strong>Specification</strong> sections, apply to work of this section.<br />

B. Division-16 Basic Materials and Methods sections apply to work specified in this section.<br />

1.2 DESCRIPTION OF WORK<br />

A. The security intrusion detection and access control systems is hereby defined to include, but<br />

not be limited to equipment, raceway, outlets, coverplates, cabinets, grounding and<br />

miscellaneous items required for complete system.<br />

B. Refer to other Division-16 sections for requirements for raceways, trays, boxes and fittings,<br />

and supporting devices, and other sections, as applicable.<br />

C. Access control system head end equipment and proximity card reader with all required<br />

accessories (door contact, request for exit, mag lock/electric strike, conduit and wiring) to be<br />

provided as part of the base bid.<br />

D. (2) Proximity card readers with all required accessories (door contact, request for exit, mag<br />

lock/electric strike, conduit and wiring) to be provided as part of the alternate #1.<br />

E. Security intrusion detection system to be provided as part of the alternate #2.<br />

1.3 QUALITY ASSURANCE:<br />

A. MANUFACTURERS: Firms regularly engaged in manufacture of security system equipment<br />

and components of the types described here-in and whose products have been in<br />

satisfactory use in similar applications for not less than 10 years.<br />

B. INSTALLER: Qualified technicians: With at least 3 years of successful installation<br />

experience with security systems, and shall be a Bosch Certified Security Dealer and<br />

Readykey Pro certified.<br />

1.4 SUBMITTALS:<br />

A. PRODUCT DATA: Submit manufacturer's data sheets including specifications, installation<br />

instructions, and general recommendation for each type of equipment specified.<br />

B. SHOP DRAWINGS: Submit dimensioned drawings and wiring layout for any changes in<br />

wiring from the layout on the drawings.<br />

PART 2 – PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS:<br />

A. Bosch supplied by Nelson Fire System or approved equal.<br />

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SECURITY INTRUSION DETECTION AND ACCESS CONTROL SYSTEMS 16781-1


B. Requests for substitution of other products will be considered if submitted in accordance with<br />

Section 01630.<br />

2.2 GENERAL:<br />

A. Provide a complete and operable security intrusion detection and access control systems,<br />

which utilizes door contact, motion sensor and card readers to maintain building security.<br />

2.3 INTRUSION DETECTION SYSTEM:<br />

A. Intrusion Detection Panel Bosch No. 9412GV2. Provide intrusion detection panel complete<br />

with the following items:<br />

1. Transformer No. D1640<br />

2. Dual Phone Line Switcher No. D928<br />

3. Addressable Expansion Module No. D8125.<br />

4. Ethernet Interface Module No. DX4020.<br />

5. ATM keypad No. D1260B<br />

6. Battery 7AH 12VDC<br />

7. Surface Mount Can, 16” H x 16” W x 3.5” D.<br />

8. Transformer/Receptacle Kit No. D8004<br />

B. Power Supply Panel Bosch No. RK-AL 400ULX. Provide power supply, complete with the<br />

following items.<br />

1. Battery 7AH 12VDC.<br />

2. Surface Mount Can, 16” H x 16” W x 3.5” D.<br />

3. Transformer/Receptacle Kit No. D8004.<br />

C. Provide the following field installed devices:<br />

1. Popit No. D9127U.<br />

2. ATM Keypad No. D1260B.<br />

3. Door Contact Sentrol No. 1078.<br />

4. Infrared Detectors:<br />

2.4 ACCESS CONTROL SYSTEM<br />

a. Wide Motion Detection Systems ISN-CCI-50W.<br />

b. Narrow Motion Detection Systems ISN-CCI-100N.<br />

c. 360° Motion Detection Systems DS939.<br />

A. Access Control Panel Bosch Ready Key Pro. Provide access control panel complete with the<br />

following items:<br />

1. Intelligent System Controller No. LNL-500.<br />

2. Dual-Reader Interface Module No. LNL-1320.<br />

a. Provide one module for every two doors.<br />

3. Onboard Cobox Micro. Serial Server No. LNL-ETHLAN-MICR.<br />

4. Interface with security panel No. DX4020<br />

5. Surface Mount Can 24” H x 18” W x 4.5” D.<br />

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SECURITY INTRUSION DETECTION AND ACCESS CONTROL SYSTEMS 16781-2


B. Power Supply Panel: Bosch No. RK-AL400 ULX. Provide power supply panel complete with<br />

the following item:<br />

1. Battery 18AH 12VFC.<br />

C. Provide the following field installed devices:<br />

1. Office Panic Switch.<br />

2. Proximity Card Reader; Bosch Corp AWID SP-6820<br />

D. Provide a laptop computer for client software Access Control System. Computer to be<br />

mounted in a lockable cabinet next to the Access Control Cabinet. The laptop shall meet the<br />

following minimum requirements:<br />

2.5 WIRING:<br />

1. 2.33 GHz Dual Core Processor<br />

2. 1 Gb of DDR2 ram<br />

3. 100Gb SATA hard drive (7200 RPM)<br />

4. 24X CD-RW/DVD Drive<br />

5. 128Mb video card<br />

6. 32 Bit Sound Card<br />

7. 1Gb Network interface card<br />

8. 15.4 TFT screen<br />

9. PC card: One Type I or Type II.<br />

10. I/O Ports: 2 USB 2.0, VGA, Serial<br />

11. Windows XP Pro Operating System.<br />

A. Provide the following wiring for the intrusion detection system components.<br />

1. ATM Keypad: 2 pair #18 twisted.<br />

2. Popit/Motion/ Door Contact: 2 pair #18 twisted.<br />

3. Network Switch: Two CAT6 cables.<br />

4. Fire Alarm Transponder: 2 #18.<br />

5. Access Control Panel: 8 #18.<br />

6. Phone Board: 8 #22, connected ahead of all other phone equipment.<br />

B. Provide the following wiring for the access control system components.<br />

PART 3 – EXECUTION<br />

1. Office Panic Switch: 2 pair #18 twisted<br />

2. Door Hardware Power Supply- Belden #638AFS Access Control Banana Peel Cable.<br />

3. Door Hardware Power Supply to the following:<br />

a. Card Reader; Belden #638AFS. Access Control Banana Peel Cable.<br />

b. Door Hardware; 1 pair #18 twisted.<br />

3.1 INSTALLATION OF SECURITY SYSTEM<br />

A. GENERAL: Install security system as indicated, in accordance with equipment<br />

manufacturers written instructions, and with recognized industry practices, to ensure that<br />

system equipment complies with requirements. Comply with requirements of NEC, and<br />

applicable portions of NECA's "Standards of Installation" practices.<br />

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SECURITY INTRUSION DETECTION AND ACCESS CONTROL SYSTEMS 16781-3


B. Review and coordinate security system layout and wiring with Jordan School District<br />

Maintenance Department and get approval prior to rough-in.<br />

C. Coordinate all equipment locations and mounting details with other trades and suppliers.<br />

D. Mount security devices a minimum of 3 feet from heat or air movement sources<br />

E. GROUNDING: Provide grounding connections sufficiently tight to assure permanent and<br />

effective ground.<br />

F. TESTING: Upon completion of installation of system and after energized, demonstrate<br />

system compliance with intent.<br />

G. WIRING: Install all wiring in conduit raceway. Wire all components of the system as shown<br />

and in accordance with factory recommendations. All devices shall be wired through POPIT<br />

modules to a data loop which is tied to the control communicator. All final connections shall<br />

be made by a qualified technician familiar with the school district procedures and the<br />

manufacturer's equipment. Label each junction box throughout system, ‘Security’, indicate<br />

zone number, and paint cover of junction boxes orange (Kwal Howells Orange Fiesta<br />

AC107Y).<br />

H. In addition to those shown on drawings, provide 20 popits, 20 door contacts, 10 wide infrared<br />

detectors, 10 narrow infrared detectors, 10 360° infrared detectors, and 5 card readers as<br />

directed by Architect/ Engineer. Provide 100’ of conduit with 2 pair #18 twisted for each<br />

device and connect into loop as directed. Provide 1000’ of conduit with Belden #638AFS<br />

cable for each reader. Credit back all unused material and labor to the Owner.<br />

I. ZONING: Each location shall be provided with a D8127T POPIT module which has been<br />

assigned a discreet address. Each detector, door switch, sensing device shall be considered<br />

a location. Multiple doors at a common entry shall be considered one location.<br />

J. LABELING: Label all devices with their appropriate address with 30 point KROY labels.<br />

K. WARRANTY: Provide warranty complying with Division 16001.<br />

L. Directed by the Engineer/Architect.<br />

3.2 AS BUILT DRAWINGS:<br />

A. A complete set of CAD “AS-BUILT” Drawings showing installed wiring, color coding, specific<br />

interconnections between all equipment, and internal wiring of the equipment shall be<br />

delivered to the owner upon completion of the system.<br />

B. A building map (2 copies)shall be supplied to the owner indicating the exact location of all<br />

devices along with the addresses of the individual devices. Install building security map<br />

adjacent to the security control panel. Provide high quality plastic sign (map holder) with two<br />

layers. The back layer shall be painted black. The front layer shall be a clear center for<br />

viewing the CAD security drawing. Edges of the sign shall be colored to match the building<br />

interior. The building map shall indicate the various by the use of different colors (minimum<br />

of five colors).<br />

C. The disk containing the files shall be supplied to the owner. These disks shall include all<br />

information required to allow the district to change the security program themselves. These<br />

computer disks shall contain a minimum of the following:<br />

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SECURITY INTRUSION DETECTION AND ACCESS CONTROL SYSTEMS 16781-4


END OF SECTION 16781<br />

1. CAD drawing files of building security map.<br />

2. CAD drawing files of AS BUILT security components and point to point connections.<br />

3. General configuration programming.<br />

4. Job specific configuration programming.<br />

5. Tutorial file on complete programming of security system.<br />

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SECURITY INTRUSION DETECTION AND ACCESS CONTROL SYSTEMS 16781-6


SECTION 17000 – TELEPHONE AND DATA DISTRIBUTION<br />

DIVISION 16000 ELECTRICAL CONTRACTORS ARE RESPONSIBLE TO READ, UNDERSTAND<br />

AND ABIDE TO THE SPECIFICATIONS OF DIVISION 271010 CONTRACTORS RESPONSIBILITY<br />

AND THE SCOPE OF THE WORK THAT IS BEING REQUIRED<br />

DIVISION 16000 ELECTRICAL CONTRACTOR IS RESPONSIBLE TO PROVIDE ALL PATHWAYS<br />

(CONDUITS, CABLE BASKET TRAYS, WALL OR FLOOR PENETRATIONS, GROUNDING AND<br />

BONDING TO ENABLE DIVISION 271010 CONTRACTOR TO INSTALL TELECOM CABLING<br />

WITHIN THE SCOPE OF THE CONSTRUCTION PROJECT<br />

PART 1-GENERAL<br />

1.1 SUMMARY:<br />

A. Section Includes: Equipment, materials, labor, and services to provide a telephone and data<br />

distribution system including, but not limited to:<br />

REFERENCE: MDF-Main Distribution Frame IDF- Intermediate Data Facilities<br />

1. Telephone and data cabling terminations<br />

2. Optical fiber and terminations<br />

3. Telecommunications faceplates<br />

4. Terminal blocks/cross-connect systems<br />

5. Equipment racks and cabinets<br />

6. System testing<br />

7. Documentation and submissions<br />

8. The District will provide and install all computers and servers.<br />

9. The District is responsible to patch all connections both in the closets and within each<br />

location-the ports to be used will only be patched over, and dressed out within the<br />

closets and locations.<br />

B. Provide all equipment, materials, labor, and services, not specifically mentioned or shown,<br />

which may be necessary to complete or perfect all parts of the installation. Ensure that they<br />

are in compliance with requirements stated or reasonably inferred by the contract documents.<br />

C. Work not included:<br />

1. The following work will be done by others:<br />

a. Off-site services.<br />

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TELEPHONE AND DATA DISTRIBUTION 17000-1


1.2 REFERENCES:<br />

b. Providing 120V wiring and outlets.<br />

c. Providing servers, computers, and other active devices except as described in<br />

subsection 1A.<br />

d. Configuration of network switches provided by contractor to be completed by<br />

Alpine School District IT Department. Deliver device to the department for this<br />

process.<br />

e. Purchase and installation of network components, and phone system.<br />

f. Cable pathways – conduit, cable basket (with exception of MDF and IDF’s), etc<br />

to be installed by division 16000 contractor. See Part 3 Execution for<br />

requirements. Cable tray is not to be any less than 12 inches wide and 4 inches<br />

high through main corridor pathways.<br />

A. Test and install telecommunications cabling network per manufacturer's requirements and in<br />

accordance with NFPA-70 (National Electrical Code®), state codes, local codes, requirements<br />

of authorities having jurisdiction, and particularly the following standards.<br />

**Also reference Part 3: Execution for specific detail on conduit paths, conduit sizing<br />

and District expectations for installation.<br />

ANSI/TIA/EIA Standards<br />

1. ANSI/TIA/EIA-568-B.1 - Commercial Building Telecommunications Cabling Part: 1.<br />

(Except where specified as exception) general requirements<br />

2. ANSI/TIA/EIA-568-B.2 - Commercial Building Telecommunications cabling standard<br />

Part 2: Balanced twisted pair cabling components<br />

3. ANSI/TIA/EIA-568-B.3 - Optical fiber cabling component standards.<br />

4. ANSI/TIA/EIA-569-A - Commercial Building Standard for Telecommunications<br />

Pathways and Spaces.<br />

5. ANSI/TIA/EIA-606 - The Administration Standard for the Telecommunications<br />

Infrastructure of Commercial Buildings.<br />

6. ANSI/TIA/EIA-607 - Commercial Building Grounding and Bonding Requirements for<br />

Telecommunications.<br />

B. Install cabling in accordance with the most recent edition of BICSI® publications:<br />

1.3 SYSTEM DESCRIPTION<br />

BICSI - Telecommunications Distribution Methods Manual.<br />

BICSI - Cabling Installation Manual.<br />

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A. The typical telecommunications work area outlet - "(A)"<br />

Consists of a single-gang plate with 4 ports - 2 jacks - (2 blank).<br />

Each outlet receives one White (1) four-pair Category 6 cable, and one Blue (1) four-pair data<br />

Category 6 cable installed from the work area outlet to the MDF/IDF. The White Cat 6 cable is<br />

dedicated to voice telecommunications service. The Blue Cat 6 cable is dedicated to data<br />

communications. Voice cables terminate to rack mount modular patch panels, and data<br />

cables terminate to rack mount modular patch panels. See wiring diagram for details.<br />

Cabling manufacture is to be consistent throughout the location infrastructure with the<br />

exception of the cable runs that must be ran through the concrete slab on the ground and<br />

those locations will be installed using UniPrise outdoor rated CAT 6 Part Number 6NF4+<br />

cabling as specified in Section Part 2-Products.<br />

B. The typical telecommunications work area outlet - "(B)"<br />

**District Standard - preferred in all office/Admin locations or as referenced in plans<br />

Consists of a single-gang plate with 4 ports - 4 jacks – (0 blank).<br />

Each outlet receives two White (2) four-pair Category 6 cable, and two Blue (2) four-pair data<br />

Category 6 cables installed from the work area outlet to the MDF/IDF. The White Cat 6 cable<br />

is dedicated to voice telecommunications service. The Blue Cat 6 cables are dedicated to<br />

data communications. Voice cables terminate to rack mount modular patch panels, and data<br />

cables terminate to rack mount modular patch panels. See wiring diagram for details.<br />

Cabling manufacture is to be consistent throughout the location infrastructure.<br />

C. The typical Lab telecommunications work area outlet "(L)-x where X=1-8<br />

Consists of a single gang plate with 2-4 ports and a double gang face plate with 6-8 ports.<br />

Each jack (x) receives one four-pair Category 6 cable installed from the work area outlet to the<br />

MDF/IDF. Data cables terminate to rack mount modular patch panels. See wiring diagram.<br />

Cabling manufacture is to be consistent throughout the location infrastructure.<br />

D. Voice only copper backbone cabling consists of multiple pair category 5E unshielded twistedpair<br />

installed from the MDF to the IDF(s) and/or from the MDF to the IDF to the HC. This<br />

backbone will be utilized for voice telecommunications service only. Termination of the cross<br />

connect shall be patch panel to patch panel. Pair counts as indicated on the drawings.<br />

E. Data communications backbone cabling consists of SIEMON 50/125 mm multimode tight<br />

buffered, laser optimized optical fiber cable - armored fiber according to Section 2 Part 2<br />

Subsection e. installed from the MDF to each of the IDF locations. There is to be a minimum<br />

of a 24-count feed installed into each IDF.<br />

1.4 SUBMITTALS<br />

*Cat 6 4-pair cables may be specified by the Alpine School District Director of IT Infrastructure<br />

in addition to fiber if distances allow and there may be future need.<br />

A. Submit to the engineer/designer product data (including cut sheets and catalog information).<br />

Submit product data with such promptness and in such sequence as to cause no delay in the<br />

work or in the activities of separate contractors. The engineer/designer and the Infrastructure<br />

supervisor will indicate approval of product data submitted to the engineer by stamping such<br />

submittals "APPROVED" with a stamp.<br />

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TELEPHONE AND DATA DISTRIBUTION 17000-3


B. Perform no portion of the work requiring submittal and review of the product data until the<br />

electrical engineer and Director of IT Infrastructure have approved the respective submittal.<br />

Such work shall be in accordance with approved submittals.<br />

C. Submit product data sheets as a complete set within thirty (30) days of award of contract<br />

For initial submission and for re-submission required for approval, submit eight (8) copies of<br />

each item. The engineer will not return copies. Make reproductions as required for your use<br />

and distribution to subcontractors<br />

D. General: Submit the following:<br />

1. Bill of materials, noting long lead-time items.<br />

E. Product Data: Provide catalog cut sheets and information for the following:<br />

1. Cabling and optical fiber.<br />

2. Outlets, jacks, faceplates, and connectors.<br />

3. Patch panels required for all terminations both phone and data.<br />

4. Enclosures, racks, horizontal and vertical cable management.<br />

F. Project record drawings:<br />

1. Submit to the District Technology Department, the project record drawings at<br />

conclusion of the project and include.<br />

1.5 QUALITY ASSURANCE<br />

a. As built drawings indicating locations and identification of work area outlets,<br />

nodes, telecommunications rooms (MDF’S/IDF’S), and backbone (riser) cable<br />

runs. This should be provided on disk format (CD) as well as a hard copy.<br />

Provide AutoCAD as-built drawings. Provide AutoCAD as-built drawings. Post a<br />

laminated copy on site within each MDF and IDF.<br />

**Release of payment will not be permitted until drawings are provided.<br />

b. Cross-connect schedules including entrance point, main cross-connects,<br />

intermediate cross-connects, and horizontal cross-connects.<br />

c. Labeling and administration documentation.<br />

d. Warranty documents for equipment.<br />

e. Copper certification test results on CD with appropriate viewing software.<br />

f. Optical fiber power meter/light source test results.<br />

A. The following CERTIFIED INSTALLATION contractors are approved for the work of this<br />

section:<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-4


1. CACHE VALLEY ELECTRIC COMPANY – Salt Lake City, Utah.<br />

2. NIELS FUGAL SONS COMPANY - Pleasant Grove, Utah<br />

B. The following manufacturer's cabling systems are approved for the work of this section: NO<br />

EXCEPTIONS<br />

1. SIEMON end to end connectivity (Fiber Plant, Cabling plant, Jacks, faceplates, patch<br />

bays, patch cables for WA’s and TR’s-end to end). No substitutes accepted<br />

2. Uniprise outdoor CAT 6 part number 6NF4+ cable for all ground level, under slab<br />

cable pathways<br />

C. Division 17000 contractor shall meet the following requirements: NO EXCEPTIONS. If<br />

you do not understand any aspect of these specifications, call Matt Johnson – Director<br />

of IT Infrastructure at 717-4705 for clarification<br />

1. RCDD on staff, full time, to oversee bid and installation procedures.<br />

**Division 17000 Contractor is solely responsible to absorb any cost for change<br />

orders that are not stated as part of the bid submittal process. If in design of the<br />

infrastructure for a plan there is need for change, provide an addenda to the bid<br />

stating needs and provide a complete cost break out.<br />

2. SIEMON certified designer.<br />

3. SIEMON certified installation technician.<br />

4. BICSI certified Installer II and Installer I technicians on staff, on project full time.<br />

D. The contractor shall have worked satisfactorily for a minimum of five (5) years on systems of<br />

this type and size within a fifty mile radius of the center of Alpine School District.<br />

E. The vendor shall have Utah County or Salt Lake County based service personnel, factory<br />

trained to service the equipment proposed with a normal response to service calls (not to<br />

exceed two hours for major systems failures) on the same day.<br />

F. Upon request made by the electrical engineer/designer/Alpine School District Director of IT<br />

Infrastructure, furnish a list of references with specific information regarding type of project<br />

and involvement in providing of equipment and systems.<br />

G. Material and equipment shall be new, and conform to grade, quality, and standards specified.<br />

Equipment and materials of the same type shall be a product of the same manufacturer<br />

throughout.<br />

1.6 WARRANTY<br />

A. Unless otherwise specified, unconditionally guarantee in writing of the workmanship for a<br />

period of not less than twenty-five (25) years from date of acceptance by the owner. The<br />

owner shall deem acceptance as beneficial use.<br />

B. Transfer manufacturer's SIEMON PREMIUM 6 WARRANTY (minimum 25 years) warranties<br />

to the owner. Warranty proprietary equipment and systems involved in this contract during the<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-5


guarantee period. Final payment shall not relieve you of these obligations. A copy of the<br />

warranty is to be provided at the completion of the project to the Alpine School District<br />

Director of IT Infrastructure.<br />

C. UniPrise cabling installed in under slab conduit pathways on the ground level areas are to be<br />

grandfathered in as part of the SIEMON PREMIUM 6 WARRANTY, as the Alpine School<br />

District has specified CommScope cabling in years past<br />

PART 2 – PRODUCTS<br />

568 A WIRING STANDARD WILL BE FOLLOWED FOR ALL CABLING TERMINATIONS<br />

INSTALLED<br />

2.1 VOICE/DATA TELECOMMUNICATIONS SERVICE BACKBONE CABLE<br />

A. DATA (General 24 Strand 50 Micron 10G interlocking armor – PLENUM Part Number:<br />

BE0241PNU-ILPA) Multimode 50/125 µm diameter tight-buffered, laser optimized optical<br />

fiber, with fiber counts as indicated on drawings. A minimum of two strands per switch to be<br />

installed plus allow 50% growth on the backbone stands or pair counts is required.<br />

1. Siemon 1U rack mount fiber tray (1 per MDF/IDF mounted in the top 1U of<br />

the data rack, just below the j-bolt that attaches the network rack to the cable<br />

tray)<br />

PART NUMBER: SIEMON FCP3-DWR RACK MOUNT FIBER TRAY<br />

2. Siemon fiber tray bulkhead (number of bulkheads to accommodate every<br />

strand of fiber that is specified below.)<br />

PART NUMBER: SIEMON RIC-F_LC12-01<br />

Note: as a minimum, there needs to be a 24 count fiber backbone between all IDF’s.<br />

B. VOICE (Plenum Category 5E) Solid Copper, 24 AWG, twisted-pair backbone cable, in 25 pair<br />

increments as indicated on drawings.<br />

2.2 VOICE TELECOMMUNICATIONS STATION CABLE<br />

A. SEIMON CAT 6 PLENUM - 9C6P4-E3-(02)-RXA White) Four-pair 24 AWG, solid-copper<br />

station cable Classified Category 6. Cabling manufacture is to be consistent throughout the<br />

location infrastructure.<br />

B. UniPrise outdoor CAT 6 - 6NF4+ cable for all under slab ground level cable paths.<br />

2.3 DATA STATION CABLE<br />

A. SEIMON CAT 6 PLENUM - 9C6P4-E2-(06)-RXA Blue) Four-pair 24 AWG, solid-copper<br />

station cable Classified Category 6. Cabling manufacture is to be consistent throughout the<br />

location infrastructure.<br />

B. UniPrise outdoor CAT 6 - 6NF4+ cable for all ground level under slab cable paths.<br />

2.4. VOICE/DATA WORK AREA OUTLETS ("A" type) **CLASSROOMS<br />

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TELEPHONE AND DATA DISTRIBUTION 17000-6


A. Single-gang mounting plate SIEMON MX-FP-S-04-02 containing the following devices:<br />

1. 1 Voice Outlet - SIEMON MX6-02, White Cat 6 cable. White Icon.<br />

2. 1 Data Outlet - SIEMON MX6-02, Blue Cat 6 cable. Blue Icon.<br />

3. 2 Blank - SIEMON MX-BL-02<br />

2.5 VOICE/DATA WORK AREA OUTLETS ("B" type) **OFFICE AREAS – unless specified otherwise<br />

on plans.<br />

A. Single-gang mounting plate SIEMON MX-FP-S-04-02 containing the following devices:<br />

1. 2 Voice Outlets - SIEMON MX6-02, White Cat 6. White Icon.<br />

2. 2 Data Outlets - SIEMON MX6-02, Blue Cat 6 cable. Blue Icons.<br />

2.6 DATA ONLY WORK AREA OUTLETS ("L-X" type) WERE X=2-8<br />

A. X=1, Single data line - to be used for wireless access point-locations. Should be installed in<br />

the center of each of the classrooms, in the center of the office areas, faculty lounges, work<br />

rooms, multipurpose rooms (Gym, Auditorium, Lunch areas), computer labs, and two<br />

individual locations within the media center. Each of these locations is to have enough<br />

service loop on the access point end to get the cable below the ceiling tile. These access<br />

point locations will be numbered and terminated according to the other locations within each<br />

classroom or location.<br />

B. X=2, Single gang mounting plate SIEMON MX-FP-S-04-02 containing the following devices:<br />

1) 2 Data Outlets - SIEMON MX6-02, Blue Cat 6 cable, Blue Icons.<br />

C. X=4, Single gang mounting plate SIEMON MX-FP-S-04-02 containing the following devices:<br />

1) 4 Data Outlets - SIEMON MX6-02, Blue Cat 6 cable, Blue Icons.<br />

D. X=6, Double-gang mounting plate SIEMON MX-FP-S-06-02 containing the following devices:<br />

1) 6 Data Outlets -- SIEMON MX6-02, Blue Cat 6 cable, Blue Icons.<br />

E. X=8, Double-gang mounting plate SIEMON MX-FP-S-08-02 containing the following devices:<br />

(Double gang box)<br />

1) 8 Data Outlets - SIEMON MX6-02, Blue Cat 6 cable, Blue Icons<br />

2.7 KITCHEN WORK AREA OUTLET (K type) to be installed in the lunch serving area only<br />

A. Single gang mounting plate part number CT4-FP-SS-L with two (2) openings. (See section 2.6<br />

above for jack counts.)<br />

*All locations to be ran to nearest MDF/IDF..<br />

** Locations should not be placed in the floor and should be placed on the walls in the areas<br />

called out specifically in the plans<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-7


***All K Type terminations are to use CT-F-C6-02 jacks in specified locations.<br />

2.8 MISCELLANEOUS AREA OUTLETS (FIRE ALARMS, EMERGENCY DIALERS, ELEVATORS,<br />

ENVIRONMENTAL CONTROLS, WIRELESS ACCESS POINTS)<br />

A. 1- 4 PAIR CAT 6 LINE FOR THE ELEVATOR/LIFT- REFER TO PLANS FOR EXACT<br />

LOCATION - terminated one pair per port sequentially on the patch panel.<br />

B. 1- 4 PAIR CAT 6 LINE FOR THE FIRE ALARM, EMERGENCY DIALER REFER TO<br />

ADMINISTRATION AREA PLANS FOR EXACT LOCATION - terminated one pair per port<br />

sequentially on the patch panel.<br />

C. 1- 4 PAIR CAT 6 LINE RAN TO THE ENVIRONMENTAL CONTROLLER (S) AT THE<br />

SCHOOL. IF THERE IS MORE THAN 1 CONTROLLER, LINES NEED TO BE PULLED TO<br />

EACH OF THE LOCATIONS AS SPECIFIED ON THE PLANS, AND MUST HAVE A SIEMON<br />

MX6-02 CONNECTOR INSTALLED ON THE END OF THIS CALBLE LOCATION INSIDE OF<br />

THE ENVIRONMENTAL CONTROLLER BOX.<br />

D. 1- 4 PAIR CAT 6 LINE RAN installed in the center of each of the classrooms, in the center of<br />

the office areas, faculty lounges, work rooms, multipurpose rooms (Gym, Auditorium, Lunch<br />

areas), computer labs, and two individual locations within the media center. Each of these<br />

locations is to have enough service loops on the access point end to get the cable below the<br />

ceiling tile. These access point locations will be numbered and terminated according to the<br />

other locations within each classroom or location.<br />

These locations shall be indicated as a L1 location on the plans, and must be terminated into<br />

a patch panel in the telecommunication room nearest the room being installed, and must have<br />

a SIEMON MX6-02 connector installed on the classroom end so that a wireless access point<br />

can be plugged in<br />

2.9 TERMINATION OF VOICE CABLING IN TELECOMMUNICATIONS ROOM.<br />

A. SIEMON HD6-XX (cabled voice ports plus 25%) 19 in. rack mountable, 24 or 48 port panels<br />

only.<br />

B. Termination of the 25 or 50 pair accordingly, shall patch down on a 24 or 48 port patch bay<br />

respectively with one pair per port. The last pairs of the 25 or 50 pair cable may be rolled<br />

back and tied out of the way so that a 25 or 50 pair may be terminated into a 24 or 48 port<br />

patch panel.<br />

2.10 TERMINATION OF DATA CABLING IN TELECOMMUNICATIONS ROOMS.<br />

A. SIEMON HD6-XX (cabled data ports plus 25% unused ports available) 19 in. rack mountable,<br />

24 or 48 port panels only.<br />

2.11 RACKS AND MANAGEMENT FOR PATCH PANELS AND SWITCHES.<br />

A. Panduit Rack Part #CMR19X84 with Panduit vertical wire management Part #PRV6, Panduit<br />

wire spool Part #PRSP5 for each vertical wire management, and Panduit patch runner dual<br />

hinged door Part #PRD6 for the front and rear of each rack, 19 in. equipment rack, 7 foot 6 in.<br />

overall height with flange base, mounting rails drilled front and back and tapped to EIA<br />

standards. Plan enough racks to accommodate all switches, panels, and managers to a<br />

maximum 70% rack capacity.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-8


1) Provide Siemon horizontal cable management Part #WMBK for the backside<br />

of each patch panel installed - 1 patch panel installed..<br />

** All racks shall have ladder rack bracing in a minimum of two directions to ensure stability.<br />

Provide specified ladder rack as part of this process.<br />

Part Number: HLS1012B<br />

B. Where specified use wall mount Great Lakes rack Part Number# GLXXWD enclosed rack.<br />

Height determined by maximum of 70% rack capacity. Wall mount rack does not require<br />

vertical management.<br />

2.12 RACK MOUNTED OPTICAL FIBER TERMINATION PANEL<br />

A. (SIEMON) Rack mount fiber tray.<br />

Part NUMBER: SIEMON RIC-F_LC12-01<br />

2.13 OPTICAL FIBER CONNECTORS<br />

A. LC fiber jumpers<br />

2.14 OPTICAL FIBER JUMPERS<br />

A. (Siemon) Dual 50/125-µm optical fiber jumper cable, length as required with LC fiber<br />

connectors on both ends, 1 jumper per strand per MDF/IDF location).<br />

2.15 PATCH CORDS-DATA<br />

A. Siemon Category 6 250 MHz, snag less boot.<br />

Blue for station uplinks. Quantity to equal switch ports installed per each cable installed both<br />

ends.<br />

WA's=50% 10 foot patch cables part number MX6-8T-10-B06<br />

WA's=50% 7 foot patch cables part number MX6-8T-7-B06<br />

TR's=100% 3 OR 5 foot patch cables part numbers<br />

3 foot – MX6-8T-03-B06<br />

5 foot – MX6-8T-05-B06<br />

7 foot – MX6-8T-07-B06<br />

10 foot – MX6-8T-10-B06<br />

2.17 PATCH CORDS-VOICE<br />

A. Siemon Category 6 250 MHz, White with white snag less boot.<br />

White for TR uplinks. Quantity to equal ports installed per each cable installed both ends.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-9


PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

TR's=50% 5 foot patch cables part numbers<br />

5 foot – MX6-8T-05-B02<br />

TR's=50% 7 foot patch cables part numbers<br />

7 foot – MX6-8T-07-B02<br />

NO CABLE WILL BE ALLOWED TO BE INSTALLED WITHOUT HAVING ADEQUATE SUPPORTS<br />

EVERY 3 FEET OF THE ENTIRE SPAN OF THE CABLE.<br />

FREE SPANNING OF CABLE WILL NOT BE ALLOWED IN ANY SPAN LONGER THAN 36<br />

INCHES FROM CABLE TRAY OR CONDUIT.<br />

CABLE BASKET TRAY IS TO BE INSTALLED BY DIVISION 26000 CONTRACTORS. THIS<br />

SHOULD BE INSTALLED BELOW ALL MECHANICAL PATHWAYS FOR ACCESS DURING<br />

INSTALLATION, AND FOR FUTURE CABLING NEEDS.<br />

A. Penetrations through floor and fire-rated walls shall utilize intermediate metallic conduit (IMC)<br />

or galvanized rigid conduit (GRC) sleeves, and shall be fire stopped after installation and<br />

testing, utilizing a fire stopping assembly approved for that application. To be completed by<br />

division 16000 contractors.<br />

B. Install conduits for station cabling to the nearest communications closet, unless otherwise<br />

noted. To be completed by division 16000 contractors.<br />

*NO CONDUIT SHALL EXCEED 40% FILL AS ACCORDING TO SIEMON INSTALLATION<br />

SPECIFICATIONS REGARDLESS OF CONDUIT LENGTH.<br />

ACCORDING TO SIEMONS REFERENCE GUIDE FOR CONDUIT FILL, SEE GUIDE<br />

BELOW:<br />

1 ! - INCH CONDUIT CAN HAVE NO MORE THAN 6 CABLES WITHIN<br />

1 - INCH CONDUIT CAN HAVE NO MORE THAN 3 CABLES WITHIN<br />

" - INCH CONDUIT CAN HAVE NO MORE THAN 2 CABLES WITHIN<br />

**NO CABLE RUN SHALL EXCEED 90 METERS/280 FEET FROM STATION LOCATION<br />

TO NEAREST IDF, INCLUDING SERVICE LOOP AS PER SPECS AND PATCH CABLES<br />

ON TERMINATION END AND MDF/IDF UPLINK,, AND SHOULD NOT EXCEED A TOTAL<br />

OF 180 DEGREE BEND RADIUS ( Except as approved in ANSI/TIA/EIA 569 standards)IN<br />

THE ENTIRE SPAN OF THE RUN.<br />

C. A minimum of (1) 1 1/4 inch conduit will be used for all “B” LOCATIONS, L4 LOCATIONS OR<br />

ANY CABLE COUNTS LARGER THAN 4 CABLES IN ONE LOCATION. ALL conduits will be<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-10


outed in the ceiling space and not in the concrete slab. For wireless access point locations,<br />

! inch conduit can be utilized.<br />

All conduits will be run from the location in one complete and continuous path to the cable tray<br />

and bonded to the cable tray as per ANSI/TIA/EIA Standards and the National Electric Code.<br />

To be completed by division 16000 contractors. Distance from end of conduit to cable basket<br />

will not exceed 36 inches.<br />

**NOT to have more than 180 degree bend radius in the entire span of the conduit from end to<br />

end. If more bend radius is required, install a 4 gang electrical box after the initial first 180<br />

degrees of bend radius, and continue with this practice through the entire span of the conduit<br />

until the path is installed completely<br />

Each conduit installed by 16000 contractors, shall service only one location each. Each<br />

conduit will have a 200 lb pull string, and grounding bushing and ground wire installed by<br />

division 16000 contractors.<br />

D. Installation shall conform to the following basic guidelines:<br />

1. Cable basket and all transitions will be installed under all of the mechanical<br />

components, and will route to each of the MDF/IDF location. To be completed by<br />

division 16000 contractors.<br />

2. Clear pathways will be provided by division 16000 contractor from within each room,<br />

to the hallway with a solid conduit ran to the location, and bonded to the cable tray for<br />

all locations.<br />

3. All cabling will be run in a cable tray or cable basket as per specified in Section 2.<br />

References above, and according to ANSI/TIA/EIA Standards and the National<br />

Electric Code. To be installed by the division 16000 contractors.<br />

4. All conduits will be run from location and will be bonded to the cable tray directly as<br />

per ANSI/TIA/EIA Standards the National Electric Code as specified above in item d.<br />

To be installed by division 16000 contractors.<br />

5. Use of approved wire, cable, and wiring devices.<br />

6. Neat and uncluttered wire termination.<br />

Termination/Organization of racks is to be as follows:<br />

a. Fiber termination as necessary is to be mounted in a fiber tray in the top 2U<br />

of the Data rack. The first U space is to be utilized for the j-bolt to attach the rack<br />

to the ladder rack supports.<br />

b. 1 Horizontal wire management Part Number # WMBK will be placed on the rear<br />

of each patch panels to support the terminated cables within the patch panel.<br />

c. Data patch panels (48 ports) spaced so that a 1U network device can be placed<br />

in between each termination group of 48 cables.<br />

d. No zip ties to be used for grouping of wires, use Velcro strapping on all.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-11


e. All cables will be separated by color in the cable basket, bundled, and Velcro<br />

tied every 64 inches throughout the cable basket path. Once the cables are<br />

within the MDF/IDF room, the cables will all be dressed out from the point of<br />

entry within the MDF/within the room, and cables will be penciled and velco tied<br />

every 36 inches into the back of the rack that the cables will be terminated into.<br />

E. Install adequate support structures for, and install a 10-foot cable service loop in the<br />

MDF/IDF, AND ALSO ON THE TERMINATION END OF THE CABLE RUN.<br />

F. Install cables in one continuous piece. No splicing is allowed in any circumstance.<br />

G. Provide over voltage protection on both ends of cabling exposed to lightning or accidental<br />

contact with power conductors.<br />

H. A minimum of a 24-strand Backbone fiber will be required from the MDF to each switch in any<br />

IDF. Also fiber jumpers for each fiber termination made within the bulkhead.<br />

I. All fiber is to armored, Plenum rated, Siemon Fiber optic plant.<br />

J. If wiring is done in an existing structure to replace present infrastructure all old cabling that is<br />

being replaced will be removed from premise as per State and Federal Codes.<br />

1.2 GROUNDING<br />

All Grounding and bonding of conduits and cable basket is to be installed by Division 16000<br />

contractor<br />

A. Grounding shall conform to ANSI/TIA/EIA 607 - Commercial Building Grounding and Bonding<br />

Requirements for Telecommunications, National Electrical Code® and manufacturer's<br />

grounding requirements as minimum.<br />

B. Ground equipment racks, conduits, cable baskets and ladder rack.<br />

C. Connect cabinets, racks, and conduits to a single-point ground which is connected to the<br />

building ground system via #6 AWG green insulated copper grounding conductor.<br />

D. Any breaks in cable basket pathway must be grounded across the break points<br />

3.3 LABELING<br />

Labeling shall conform to ANSI/TIA/EIA-606 standards. In addition, provide the following:<br />

A. Mechanically label each cable with permanent self-adhesive label. This is to include both<br />

voice and data locations.<br />

1. Inside receptacle box at the work area within 10 inches of the end of the cable.<br />

2. Behind the communication closet patch panel or punch block within 10 inches of the<br />

end of the cable.<br />

B. Mechanical label on face of data patch panels. Provide AutoCAD as-built drawings on CD.<br />

Post a laminated copy on site.<br />

C. All Labels shall be machine-printed. Hand-lettered labels shall not be acceptable.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-12


D. Label cables, outlets, patch panels, backbones, and punch blocks with closet letter rack,<br />

patch panel and port IE A 1-2-23.<br />

E. Marked floor plans showing outlet locations, type, and cables shall be delivered to the owner<br />

two (2) weeks prior to move in to allow the owner's personnel to connect and test ownerprovided<br />

equipment in a timely fashion.<br />

F. Two (2) sets of as-built drawing shall be delivered to the owner (District Technology<br />

Department) within four (4) weeks of acceptance of project by the owner. A set of as-built<br />

drawings shall be provided to the owner in media form (CD ROM or 3.5" floppy disks) and<br />

utilizing CAD software that is acceptable to the owner. Contractor is to deliver to the owner<br />

(Technology Department of District) within six (6) weeks of acceptance of project by owner.<br />

3.4 TESTING<br />

A. Testing shall conform to TIA/EIA 568B. Testing shall be accomplished using level III field<br />

testers.<br />

B. Test each pair and shield of each cable for opens, shorts, grounds, and pair reversal. Correct<br />

grounded and reversed pairs and examine open and shorted pairs to determine if problem is<br />

caused by improper termination. If termination is proper, tag bad pairs at both ends and note<br />

on termination sheets.<br />

1. Perform testing of copper cables with tester meeting TIA/EIA 568B requirements.<br />

2. If fiber/copper backbone cable contains more than one (1) percent bad pairs, remove<br />

and replace entire cable.<br />

3. If horizontal cable contains more than one (1) percent bad conductors, remove and<br />

replace span of cable entirely.<br />

C. Initially test optical cable with a light source and power meter-utilizing procedures as stated in<br />

ANSI/TIA/EIA- 526-14A. If loss tests results are outside acceptable range, test cable with<br />

optical time domain reflectometer to determine cause of variation. Correct improper<br />

terminations and replace damaged cables at no additional charge to the owner or location.<br />

END OF SECTION 17000<br />

1. Cables shall be tested at 850 nm and 1300 nm for multimode optical fiber cables.<br />

2. Testing procedures shall utilize "Method A" - one jumper references.<br />

3. Testing will be performed with the most recent version of software as required by<br />

Siemon to ensure warranty compliance.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-13


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION March 2, 2009<br />

TELEPHONE AND DATA DISTRIBUTION 17000-14


APPENDIX A<br />

Geotechnical Report<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION<br />

DIVISION TABLE OF CONTENTS


APPENDIX A – GEOTECHNICAL REPORT<br />

The geotechnical report, prepared by Professional Service Industries, in., dated December 12, 2008 is<br />

included herein for the contractors’ use and reference.<br />

SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

GEOTECHNICAL REPORT APPENDIX A - 1


SEGO LILY ELEMENTARY SCHOOL CLASSROOM ADDITION MARCH 2, 2009<br />

GEOTECHNICAL REPORT APPENDIX A - 2


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GEOTECHNICAL ENGINEERING REPORT!<br />

PROPOSED ADDITION TO SEGO LILY<br />

ELEMENTARY SCHOOL<br />

550 EAST 900 NORTH<br />

LEHI, UTAH<br />

PSI PROJECT No: 710-85060<br />

December 12, 2008<br />

Prepared For:<br />

Alpine School District<br />

490 North State Street<br />

Lindon, Utah 84042<br />

Attn: Mr. Kraig Sweat<br />

Prepared By:<br />

PROFESSIONAL SERVICE INDUSTRIES, INC.<br />

2779 South 600 West<br />

Salt Lake City, Utah<br />

(801) 484 - 8827


!<br />

!<br />

TABLE OF CONTENTS<br />

1.0 INTRODUCTION .................................................................................................................... 1<br />

2.0 PROJECT DESCRIPTION...................................................................................................... 1<br />

3.0 SITE DESCRIPTION .............................................................................................................. 1<br />

"#$!%&'(!)*+,&'&*+-!.+,!/*0*12.034 ######################################################################################### $<br />

"#5!6(1&*+.7!8(*7*14 ################################################################################################################ 5<br />

4.0 FIELD EXPLORATIONS ........................................................................................................ 2<br />

9#$!:*2&+1-!.+,!%.;07&+1########################################################################################################## 5<br />

9#5!#5!82*?+,@.'(2######################################################################################################################## 9<br />

7.0 CONCLUSIONS AND RECOMMENDATIONS ...................................................................... 4<br />

A#$!8(*'(=3+&=.7!B&-=?--&*+ #####################################################################################################9<br />

A#5!%&'(!


!<br />

APPENDIX A<br />

!<br />

"#$#%#&'!()*! +,-./0!)12!<br />

3#&4!()*!5#&6!789#%:!;8$)&#8%3! +,-./0!)1?/@.-?!71A!<br />

3B(()9'!8+!;)789)&89'!&43&!943B;&3! +,-./0!71C!<br />

!<br />

!


!<br />

1.0 INTRODUCTION<br />

"#$%! &'()&*! (&'%'+*%! *#'! &'%,-*%! ).! /! 0')*'1#+$1/-! $+2'%*$0/*$)+! .)&! *#'! (&)()%'3! /33$*$)+! *)!<br />

4'0)!5$-6!7-'8'+*/&6!41#))-!-)1/*'3!/*!99:!7/%*!;::!


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+5+<br />

+<br />

3.2 Regional Geology<br />


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+I+<br />

+<br />

$&"+."*)$(J"+;"':($?+#K+-.)'L*).+:#(*:6+:L%&+):+:)';6+)';+$&"+."*)$(J"+%#':(:$"'%?6+#.+:$(KK'"::6+#K+<br />

%#&":(J"+:#(*:6+:L%&+):+%*)?+#.+:(*$C+<br />

=)20*":+M"."+"N)2('";+('+$&"+K("*;+)';+."0.":"'$)$(J"+0#.$(#':+M"."+:$#.";+('+:")*)3*"+0*):$(%+<br />

3)-:C++O&"+:)20*":+M"."+$.)':0#.$";+$#+#L.+*)3#.)$#.?+K#.+KL.$&".+"N)2(')$(#'+)';+$":$('-C++O&"+<br />

3#.('-:+M"."+3)%PK(**";+L0+$#+$&"+-.#L';+:L.K)%"+M($&+)L-".+%L$$('-:+)';+#'E:($"+:#(*:C+<br />

4.2 Percolation Test<br />

+<br />

Q'"+R4S+0".%#*)$(#'+$":$+M):+%#';L%$";+'").+$&"+'#.$&M":$+%#.'".+#K+$&"+0.#0#:";+3L(*;('-+);;($(#'C++<br />

)3#.)$#.?+ O":$+ /":L*$:+ RW(-L."+ ZEFS+ ('+<br />


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+I+<br />

+<br />


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+F+<br />

+<br />

)';+3)%IJ(**";+K($&+0.#0".*?+0*)%";+)';+%#20)%$";+:$.L%$L.)*+J(**C+<br />

9*"):"+ '#$"+ $&)$+ $&"+ :#(*:+ %#'$)('+ :(-'(J(%)'$+ )2#L'$:+ #J+ :)';6+ $&":"+ $?0":+ #J+ :#(*:+ $?0(%)**?+<br />

3"%#2"+*##:"+;L.('-+"M%)N)$(#'+#.+#$&".+%#':$.L%$(#'+)%$(N($(":C++>##:"+#.+;(:$L.3";+:#(*:+)."+<br />

'#$+ :L($)3*"+ J#.+ :L00#.$+ #J+ J#L';)$(#':+ #.+ J*##.+ :*)3:+ )';+ :&#L*;+ 3"+ ."2#N";+ ;#K'+ $#+<br />

L';(:$L.3";+ :#(*:+ 0.(#.+ $#+ 0*)%('-+ :$""*+ )';+ %#'%."$"+ J#.+ $&"+ J##$('-:+ )';+ J*##.+ :*)3:C+ + 9=@+<br />

."%#22"';:+ $&)$+ :($"+ 0."0).)$(#'6+ ").$&K#.I6+ )';+ 0)N"2"'$+ :L3-.);"+ 0."0).)$(#'+ 3"+<br />

)%%#20*(:&";+;L.('-+K).2".6+;.(".+2#'$&:6+$?0(%)**?+"M$"';('-+J.#2+2(;EO)?+$#+2(;EP%$#3".+#J+<br />

$&"+ ?").C+ +


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+G+<br />

+<br />

Table 1:+=$.I%$I.)*+J(**+!.);)$(#'+/"KI(."2"'$:+<br />

=("L"+=(M"+<br />

9".%"'$+9)::('-+3?+<br />

N"(-&$+<br />

O+('%&+ 477+<br />

P+('%&+ 8F+E+477+<br />

B#C+Q+ Q7+E+87++<br />

B#C+Q7+ 47+R+Q7++<br />

B#C+577+ F+E+4F+<br />

>(KI(;+>(2($+S>>T+ !+OF++<br />

9*):$(%($?+@';"U+S9@T+ 4F+SV)UCT+E+Q+SV('CT+<br />

7.5 Compaction<br />

+<br />

J(**+ 2)$".()*:+ :&#I*;+ 3"+ 2#(:$I."+ %#';($(#'";+ $#+ $W#+ S5T+ 0".%"'$+ 3"*#W+ #0$(2I2+ $#+ $W#+ S5T+<br />

0".%"'$+ )3#L"+ #0$(2I2+ 2#(:$I."+ %#'$"'$C+ + =$.I%$I.)*+ X(**+ :&#I*;+ 3"+ 0*)%";+ ('+ *##:"+ *(X$:+ '#$+<br />

"U%"";('-+ '('"+ SYT+ ('%&":+ $&(%Z+ )';+ %#20)%$";+ $#+ )$+ *"):$+ YF+ 0".%"'$+ #X+ $&"+ 2)U(2I2+ ;.?+<br />

;"':($?+ ):+ ;"$".2('";+ 3?+ $&"+


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+D+<br />

+<br />

!+ I##$('-:+ :&#J*;+ 3").+ )$+ )+ 2('(2J2+ ;"0$&+ #K+ L7+ ('%&":+ 3"*#M+ K(')*+ -.);"+ K#.+ K.#:$+<br />

0.#$"%$(#'C++I#.+'#'EK.#:$+)."):6+:J%&+):+('$".(#.+K##$('-:6+)+2('(2J2+"23";2"'$+;"0$&+<br />

#K+ 48+ ('%&":+ (:+ ."%#22"';";C+ + @K+ $&"+ 0.#0#:";+ 3J(*;('-+ (:+ $#+ 3"+ %#':$.J%$";+ ;J.('-+<br />

M('$".+ 2#'$&:+ #.+ (K+ $&"+ K##$('-:+ 2)?+ 3"+ :J3N"%$";+ $#+ K.""O('-+ $"20".)$J.":+ )K$".+<br />

K#J';)$(#'+%#':$.J%$(#'6+$&"'+)**+K##$('-:+:&#J*;+3"+0.#$"%$";+K.#2+K.""O('-C+<br />

!+ I#J';)$(#':+ :&#J*;+ &)P"+ 2('(2J2+ *)$".)*+ ;(2"':(#':+ #K+ 48+ ('%&":+ K#.+ %#'$('J#J:+<br />

K##$('-:+)';+5Q+('%&":+K#.+(:#*)$";+%#*J2'+K##$('-:C+<br />

!+ =$.J%$J.)*+K(**6+M&"."+."RJ(.";6+:&#J*;+"S$"';+)+2('(2J2+#K+T+$&"+;"0$&+#K+$&"+K(**+*)$".)**?+<br />

3"?#';+$&"+#J$:(;"+";-"+#K+$&"+K##$('-:C+<br />

!+ I##$('-:+:&#J*;+3"+;":(-'";+('+)%%#.;)'%"+M($&+$&"+@'$".')$(#')*+UJ(*;('-+V#;"+W@UVX6+<br />

577G+";($(#'C+<br />

Y#.(O#'$)*+ :&").+ K#.%":+ %)'+ 3"+ .":(:$";+ 0).$()**?+ #.+ %#20*"$"*?+ 3?+ K.(%$(#')*+ K#.%":+ ;"P"*#0";+<br />

3"$M""'+$&"+3):"+#K+K##$('-:+)';+$&"+J';".*?('-+:#(*C++Z&"+$#$)*+K.(%$(#')*+.":(:$)'%"+3"$M""'+$&"+<br />

K##$('-+ )';+ $&"+ :#(*+ (:+ $&"+ :J22)$(#'+ #K+ P".$(%)*+ K#.%":+ W;");+ *#);X+ $(2":+ $&"+ %#"KK(%("'$+ #K+<br />

K.(%$(#'+3"$M""'+$&"+:#(*+)';+$&"+3):"+#K+$&"+K##$('-C++["+."%#22"';+)+P)*J"+#K+7CQ7+K#.+$&"+<br />

%#"KK(%("'$+#K+K.(%$(#'+K#.+%#'%."$"+0*)%";+#'+J';(:$J.3";+')$J.)*+-.)'J*).+:#(*:+#.+0.#0".*?+0*)%";+<br />

)';+ %#20)%$";+ -.)'J*).+ :$.J%$J.)*+ "S$"';('-+ ;#M'+ $#+ ')$(P"+ J';(:$J.3";+ :#(*:C+ + @K+ );;($(#')*+<br />

*)$".)*+ .":(:$)'%"+ (:+ ."RJ(.";6+ 0)::(P"+ :#(*+ .":(:$)'%"+ K.#2+ "23";;";+ ."$)('('-+ M)**:+ )';\#.+<br />

K#J';)$(#':+ 3").('-+ #'+ #.+ 0*)%";+ ('+ ('$(2)$"+ %#'$)%$+ M($&+ J';(:$J.3";+ ')$(P"+ :#(*+ 2)?+ 3"+<br />

"P)*J)$";+#'+$&"+3):(:+#K+)'+"RJ(P)*"'$+K*J(;+&)P('-+)+J'($+M"(-&$+#K+5DF+0%KC+<br />

["+ ."%#22"';+ $&)$+ $&"+ K##$('-+ "S%)P)$(#':+ 3"+ #3:".P";+ )';+ ;#%J2"'$";+ 3?+ 9=@]:+<br />

!"#$"%&'(%)*+ ,'-('"".+ #.+ ;":(-')$";+ $"%&'(%)*+ ."0.":"'$)$(P"+ 0.(#.+ $#+ 0*)%"2"'$+ #K+ :$.J%$J.)*+<br />

K(**6+%#'%."$"+#.+."('K#.%('-+:$""*+$#+P".(K?+$&"(.+:J($)3(*($?+K#.+K#J';)$(#'+:J00#.$C+++<br />

7.7 Foundation Settlements<br />

+<br />

Z#$)*+:"$$*"2"'$+#K+)'+(';(P(;J)*+K#J';)$(#'+M(**+P).?+;"0"';('-+#'+$&"+0*)'+;(2"':(#':+#K+$&"+<br />

K#J';)$(#':+)';+$&"+)%$J)*+*#);+:J00#.$";C++["+":$(2)$"+$&)$+$#$)*+:"$$*"2"'$+J';".+:$)$(%+*#);:+<br />

M(**+'#$+"S%"";+#'"+W4X+('%&+K##$('-:+;":(-'";+)%%#.;('-+$#+$&"+."%#22"';)$(#':+;":%.(3";+('+<br />

="%$(#'+DCG+)3#P"C++1(KK"."'$()*+:"$$*"2"'$:+)."+"S0"%$";+$#+)00.#)%&+)3#J$+F7+0".%"'$+#K+$&"+<br />

":$(2)$";+$#$)*+:"$$*"2"'$+J';".+:$)$(%+%#';($(#':C+++<br />

7.8 Adjacent Addition<br />

+<br />


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+8+<br />

+<br />

)R"+V)I*$C++B#+O)I*$:+)."+(';(%)$";+$#+0)::+$&.#I-&+#.+);L)%"'$+$#+$&"+<br />

0.#L"%$+ :($"C+ +


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+I+<br />

+<br />

7.10.1 Liquefaction Potential<br />

J&"+ 0.#K"%$+ :($"+ (:+ *#%)$";+ ('+ )'+ ).")+ ;":(-')$";+ ):+ L2#;".)$"M+ ('+ *(NO"P)%$(#'+ 0#$"'$()*C+ + @'+<br />

-"'".)*6+ *(NO"P)%$(#'+ (:+ )+ %#';($(#'+ Q&"."+ :#(*:+ *#:"+ ('$".-.)'O*).+ :$."'-$&+ ;O"+ $#+ )3.O0$+<br />

('%."):":+('+0#."+Q)$".+0."::O."C++9#."+Q)$".+0."::O."+('%."):":+$?0(%)**?+#%%O.+;O.('-+;?')2(%+<br />

*#);('-+:O%&+):+-.#O';+:&)R('-+;O.('-+)+:"(:2(%+"S"'$C++>(NO"P)%$(#'6+:&#O*;+($+#%%O.+#'+)+:($"6+<br />

%)'+(';O%"+-.#O';+:"$$*"2"'$+)';+*)$".)*+:0.");('-6+Q&(%&+%)'+.":O*$+('+;)2)-"+$#+:$.O%$O.":C++<br />

T#.+*(NO"P)%$(#'+$#+#%%O.6+$&"+P#**#Q('-+%#';($(#':+2O:$+3"+0.":"'$U+<br />

!+ J&"+ :#(*+ :";(2"'$:+ 2O:$+ 3"+ ('+ :)$O.)$";+ #.+ '").E:)$O.)$";+ %#';($(#':C+ +


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+47+<br />

+<br />

)';+&")I?+J:%&##*+3K:":L+$.)MM(%+%#':(:$('-+#M+)3#K$+576777+)';+N76777+,OK(I)*"'$+=('-*"+


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+44+<br />

+<br />

Table 5:+/(-(;+9)I"2"'$+1":(-'+9).)2"$".:+<br />

Pavement Materials Recommended Minimum Thickness (inches)<br />

J#'%."$"+KL6777+0:(M+ F+<br />

!.)'N*).+O):"+J#N.:"+ L+<br />

9#.$*)';+ J"2"'$+ J#'%."$"+ N:";+ P#.+ $&"+ 0)I"2"'$+ .(-(;+ 0)I"2"'$+ :"%$(#'+ :&#N*;+ 3"+ )(.+<br />

"'$.)('";+Q($&+)00.#R(2)$"*?+P(I"+KFM+0".%"'$+)(.6+)';+$&"+2)R(2N2+)**#Q)3*"+:*N20+:&#N*;+'#$+<br />

"R%"";+P#N.+KLM+('%&":C++A#('$:+P#.+$&"+.(-(;+%#'%."$"+0)I"2"'$+:&#N*;+3"+*)(;+('+)+."%$)'-N*).+#.+<br />

:SN)."+0)$$".'C++A#('$+:0)%('-+:&#N*;+'#$+"R%"";+$&(.$?+KT7M+$(2":+$&"+$&(%U'"::+#P+$&"+:*)3+)';+<br />

:&#N*;+ )%%#22#;)$"+ $&"+ %#'$.)%$(#'+ )';+ "R0)':(#'+ #P+ %#'%."$"C+ + 1"0$&+ #P+ V#('$:+ :&#N*;+ 3"+<br />

)00.#R(2)$"*?+W+$(2":+$&"+:*)3+$&(%U'"::C+<br />

7.11.1 Pavement Drainage and Maintenance<br />

9)I"2"'$+ :N3-.);":+ :&#N*;+ 3"+ :*#0";+ $#+ 0.#I(;"+ .)0(;+ :N.P)%"+ ;.)(')-"+ ;N.('-+ )';+ )P$".+<br />

%#':$.N%$(#'C+ + X)$".+ )**#Q";+ $#+ 0#';+ #'+ #.+ );V)%"'$+ $#+ 0)I"2"'$+ )."):+ %#N*;+ :)$N.)$"+ $&"+<br />

:N3-.);"+#.+0)I"2"'$+:"%$(#'+)';+%)N:"+0."2)$N."+;"$".(#.)$(#'+#P+0)I"2"'$:6+)';+."2#I)*+<br />

)';+ ."0*)%"2"'$+ 2)?+ 3"+ ."SN(.";C+ + 9".(#;(%+ 2)('$"')'%"+ #P+ $&"+ 0)I"2"'$+ :&#N*;+ 3"+<br />

)'$(%(0)$";C++Y&(:+:&#N*;+('%*N;"+:")*('-+#P+%.)%U:+)';+V#('$:+)';+3?+2)('$)('('-+0.#0".+:N.P)%"+<br />

;.)(')-"+$#+)I#(;+0#';('-+#P+Q)$".+#'+#.+'").+$&"+0)I"2"'$+).")C+<br />

7.12 Utility Trenches<br />

+<br />

H$(*($?+ $."'%&":+ :&#N*;+ 3"+ U"0$+ P.""+ P.#2+ Q)$".+ ;N.('-+ "R%)I)$(#'6+ P('"+ -.);('-6+ 0(0"+ *)?('-6+<br />

V#('$('-6+ )';+ "23";2"'$+ #0".)$(#':C+ + =N.P)%"+ Q)$".+ :&#N*;+ 3"+ 0."I"'$";+ P.#2+ "'$".('-+<br />

$."'%&":C++@P+N':$)3*"+:#(*:+)."+"'%#N'$".";+)$+('I".$+"*"I)$(#':6+($+2)?+3"+'"%"::).?+$#+#I".E<br />

"R%)I)$"+)';+."0*)%"+$&"+N':$)3*"+:#(*:+Q($&+P.""+;.)('('-+-.)I"*+3)%UP(**C++Y&"+;"0$&+#P+#I".E<br />

"R%)I)$(#'6+(P+'"%"::).?6+:&#N*;+3"+;"$".2('";+3?+P("*;+#3:".I)$(#'C+<br />

7.12.1 Utility Trench Backfill<br />

Y&"+3)%UP(**+0*)%";+('+N$(*($?+$."'%&+"R%)I)$(#':+Q($&('+$&"+*(2($:+#P+$&"+3N(*;('-+)';+0)I";+)."):+<br />

:&#N*;+ %#':(:$+ #P+ :)';6+ :)';+ )';+ -.)I"*6+ #.+ %.N:&";+ .#%U+ Q($&+ )+ 2)R(2N2+ :(Z"+ #P+ N0+ $#+ 4[+<br />

('%&":6+ )';+ Q($&+ '#$+ 2#."+$&)$+F+0".%"'$+0)::('-+$&"+B#C+577+:("I"+KQ):&";+)')*?:(:MC++Y&(:+<br />

3)%UP(**+:&#N*;+3"+N'(P#.2*?+2#(:$N."+%#';($(#'";6+0*)%";+('+2)R(2N2+\+('%&":E$&(%U+*(P$:+K*##:"M+<br />

)';+%#20)%$";+N:('-+I(3.)$#.?+%#20)%$(#'+"SN(02"'$+#.+$)20('-+N'($:+$#+)$+*"):$+\F+0".%"'$+#P+<br />

$&"+ 2)R(2N2+ ;.?+ ;"':($?+ ):+ ;"$".2('";+ 3?+


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+45+<br />

+<br />

7.13 Surface Drainage<br />

+<br />

9#:($(I"+:($"+;.)(')-"+)J)?+K.#2+$&"+K#L';)$(#':+)';+;.(I"+)."):+:&#L*;+3"+":$)3*(:&";+;L.('-+<br />

$&"+%#':$.L%$(#'+)';+2)('$)('";+$&.#L-&#L$+$&"+*(K"+#K+0.#0#:";+%#':$.L%$(#'C++M)$".+:&#L*;+'#$+<br />

3"+ )**#J";+ $#+ %#**"%$+ '").+ $&"+ K#L';)$(#':+ #.+ K*##.+ :*)3+ )."):+ #K+ $&"+ 3L(*;('-+ #.+ ('+ 0)I"2"'$+<br />

)."):+ "($&".+ ;L.('-+ #.+ )K$".+ %#':$.L%$(#'C+ + H';".%L$+ #.+ "N%)I)$";+ )."):+ :&#L*;+ 3"+ :*#0";+<br />

$#J).;:+ #'"+ %#.'".+ $#+ K)%(*($)$"+ ."2#I)*+ #K+ )'?+ %#**"%$";+ .)('J)$".6+ -.#L';J)$".+ :""0)-"6+ #.+<br />

:L.K)%"+ .L'#KKC+ + M)$".+ K.#2+ .##K+ ;#J':0#L$:+ #K+ $&"+ 0.#0#:";+ 3L(*;('-+ :&#L*;+ 3"+ %#'I"?";+ ('+<br />

0(0":+$&)$+;(:%&).-"+('+)."):+)+:L($)3*"+;(:$)'%"+)J)?+K.#2+$&"+3L(*;('-C++9=@+."%#22"';:+$&)$+<br />

)+2('(2L2+K(I"+OFP+0".%"'$+-.);("'$+:&#L*;+3"+2)('$)('";+K#.+)+;(:$)'%"+#K+)$+*"):$+$"'+O47P+K""$+<br />

)J)?+K.#2+)'?+K#L';)$(#'+J)**+('+L'0)I";+)."):C++=($"+0".(2"$".:+:&#L*;+3"+0."0).";+J($&+:(*$+<br />

K"'%":+ )';Q#.+ #$&".+ ".#:(#'+ %#'$.#*+ ;"I(%":+ $#+ R""0+ :$#.2+ J)$".+ 0.#0".*?+ %#'$)('";+ )';+<br />

%#'$.#**";+J($&('+$&"+:($"+3#L';).(":C+<br />

8.0 DESIGN REVIEW AND CONSTRUCTION SERVICES<br />

9=@+:&#L*;+3"+."$)('";+$#+."I("J+)**+-"#$"%&'(%)*+."*)$";+0#.$(#':+#K+$&"+0*)':+)';+:0"%(K(%)$(#':+<br />

$#+"I)*L)$"+J&"$&".+$&"?+)."+('+%#'K#.2)'%"+J($&+$&"+."%#22"';)$(#':+0.#I(;";+('+#L.+."0#.$C++<br />


!"#$"%&'(%)*+,'-('"".('-+/"0#.$+ 1"%"23".+456+5778+<br />

9.#0#:";+"&(6+H$)&+ 9)-"+4I+<br />

+<br />

%&)'-":+('+$&"+J#K';)$(#'+)';L#.+#$&".+."%#22"';)$(#':+)."+."MK(.";C++@J+9=@+(:+'#$+."$)('";+$#+<br />

0".J#.2+ $&":"+ JK'%$(#':6+ 9=@+ %)''#$+ 3"+ .":0#':(3*"+ J#.+ $&"+ (20)%$+ #J+ $&#:"+ %#';($(#':+ #'+ $&"+<br />

0".J#.2)'%"+ #J+ $&"+ 0.#N"%$C+ + O&"+ !"#$"%&'(%)*+ ,'-('"".+ P)..)'$:+ $&)$+ $&"+ J(';('-:6+<br />

."%#22"';)$(#':6+ :0"%(J(%)$(#':6+ #.+ 0.#J"::(#')*+ );Q(%"+ %#'$)('";+ &"."('+ &)Q"+ 3""'+ 2);"+ ('+<br />

)%%#.;)'%"+P($&+-"'".)**?+)%%"0$";+0.#J"::(#')*+-"#$"%&'(%)*+"'-('"".('-+0.)%$(%":+('+$&"+*#%)*+<br />

).")C+ + B#+ #$&".+ P)..)'$(":+ )."+ (20*(";+ #.+ "R0."::";C+ + O&"+ !"#$"%&'(%)*+ ,'-('"".+ :&#K*;+ 3"+<br />

."$)('";+ )';+ 0.#Q(;";+ $&"+ #00#.$K'($?+ $#+ ."Q("P+ $&"+ J(')*+ ;":(-'+ 0*)':+ )';+ :0"%(J(%)$(#':+ $#+<br />

%&"%S+$&)$+#K.+"'-('"".('-+."%#22"';)$(#':+&)Q"+3""'+0.#0".*?+('%#.0#.)$";+('$#+$&"+;":(-'+<br />

;#%K2"'$:C++


!<br />

APPENDIX A<br />

Vicinity Map<br />

Site Plan with Boring Locations


SITE<br />

Project:<br />

Proposed Addition to Sego Lily Elementary School<br />

550 East 900 North<br />

VICINITY MAP<br />

Lehi, Utah<br />

Project No: 710-85060<br />

Drawn By: MEZ<br />

Checked By: CTG<br />

Date: Nov., 2008<br />

Scale: As Shown<br />

Figure: A-1<br />

N


B-1<br />

Map provided by SL&A Architects - Salt Lake City, UT<br />

APPROXIMATE BORING LOCATION<br />

Project:<br />

Addition to Sego Lily Elementary School<br />

550 East 900 North<br />

Lehi, Utah<br />

Drawn By: MEA<br />

Checked By: CTG<br />

SITE MAP WITH BORING<br />

LOCATIONS<br />

Scale: As Shown<br />

Project No: 710 - 85060<br />

Date: Nov. 2008<br />

Figure: A-2<br />

B-2<br />

B-3<br />

B-4<br />

N


!<br />

APPENDIX B<br />

Log of Borings<br />

Summary of Laboratory Test Results


PSI Job No.: 710-85060<br />

Project: Proposed Addition to Sego Lily Elementary School<br />

Location: 550 East 900 North<br />

Lehi, Utah<br />

Elevation, (feet)<br />

Depth, (feet)<br />

0<br />

5<br />

10<br />

15<br />

20<br />

Graphic Log<br />

Sample Type<br />

Sample No.<br />

Recovery (inches)<br />

1<br />

2<br />

25<br />

Completion Depth:<br />

Date Drilling Started:<br />

Date Drilling <strong>Complete</strong>d:<br />

Logged By:<br />

Driller & Rig Type:<br />

3<br />

4<br />

-- medium dense<br />

5 5-12-11 18<br />

6<br />

7<br />

8<br />

2779 South 600 West<br />

Salt Lake City, Utah 84115<br />

PH: (801) 484-8827<br />

Fax: (801) 487-3312<br />

Surface Elev.:<br />

ft<br />

TOPSOIL:<br />

-- Sandy Lean Clay, dark brown, with<br />

traces of roots<br />

Sandy Lean Clay:<br />

-- hard, brown<br />

Poorly-Graded Sand with Silt:<br />

-- dense, brown<br />

-- very dense<br />

Silty Sand:<br />

-- medium dense, light brown<br />

Silt:<br />

-- medium stiff, light brown<br />

Lean Clay:<br />

-- medium stiff, grayish-brown<br />

40.0 ft<br />

11/17/08<br />

11/17/08<br />

Tim<br />

PSI<br />

MATERIAL DESCRIPTION<br />

Continued Next Page<br />

Sample Types:<br />

Auger Cutting<br />

Split-Spoon (SS)<br />

Rock Core<br />

Drilling Method:<br />

Sampling Method:<br />

Hammer Type:<br />

Latitude:<br />

Longitude:<br />

USCS Classification<br />

SM<br />

ML<br />

Penetration Resistance<br />

(per 6-inch)<br />

7-14-24<br />

15-30-26<br />

SP-SM<br />

3-8-6<br />

3-4-3<br />

Shelby (SH)<br />

3.25-in. I.D. Mud Rotary<br />

SS, SH<br />

140-lb/30-in. drop<br />

N<br />

W<br />

Dry Density (pcf)<br />

Moisture (%)<br />

24<br />

3<br />

7<br />

10<br />

22<br />

30<br />

34<br />

Mod. California (MCAL)<br />

LOG OF BORING: B-1<br />

1<br />

0<br />

STRENGTH, tsf<br />

Qu<br />

Remarks:<br />

2.0<br />

WATER LEVELS<br />

While Drilling<br />

After Drilling<br />

PENETRATION<br />

RESISTANCE<br />

blows/ft<br />

PL<br />

Moisture<br />

LL<br />

50<br />

100<br />

After 24 Hours<br />

Qp<br />

4.0<br />

>><br />

Sheet 1 of 2<br />

NOTES<br />

Gradation @ 8.5-ft:<br />

Granular = 92%<br />

Fines = 8%<br />

8.5 FT<br />

Gradation @ 13.5-ft:<br />

Granular = 52%<br />

Fines = 48%<br />

Gradation @ 18.5-ft:<br />

Granular = 7%<br />

Fines = 93%<br />

Atterberg Limits @ 23-ft:<br />

Liquit Limit = 33<br />

Plastic Limit = 22<br />

Plasticity Index = 10<br />

Figure B-1<br />

N/A<br />

N/A


PSI Job No.: 710-85060<br />

Project: Proposed Addition to Sego Lily Elementary School<br />

Location: 550 East 900 North<br />

Lehi, Utah<br />

Elevation, (feet)<br />

Depth, (feet)<br />

25<br />

30<br />

35<br />

40<br />

Graphic Log<br />

Sample Type<br />

Sample No.<br />

Recovery (inches)<br />

Completion Depth:<br />

Date Drilling Started:<br />

Date Drilling <strong>Complete</strong>d:<br />

Logged By:<br />

Driller & Rig Type:<br />

9<br />

10<br />

11<br />

2779 South 600 West<br />

Salt Lake City, Utah 84115<br />

PH: (801) 484-8827<br />

Fax: (801) 487-3312<br />

Lean Clay:<br />

-- medium stiff, grayish-brown<br />

Sandy Lean Clay:<br />

-- very stiff, brown<br />

-- grayish-brown<br />

Silty Sand:<br />

-- dense, dark grayish-brown<br />

Bottom of Boring @ 40-ft<br />

40.0 ft<br />

11/17/08<br />

11/17/08<br />

Tim<br />

PSI<br />

MATERIAL DESCRIPTION<br />

Sample Types:<br />

Auger Cutting<br />

Split-Spoon (SS)<br />

Rock Core<br />

Drilling Method:<br />

Sampling Method:<br />

Hammer Type:<br />

Latitude:<br />

Longitude:<br />

USCS Classification<br />

CL<br />

Penetration Resistance<br />

(per 6-inch)<br />

5-7-9<br />

9-12-15<br />

Shelby (SH)<br />

3.25-in. I.D. Mud Rotary<br />

SS, SH<br />

140-lb/30-in. drop<br />

N<br />

W<br />

Dry Density (pcf)<br />

Moisture (%)<br />

23<br />

19<br />

17<br />

Mod. California (MCAL)<br />

LOG OF BORING: B-1<br />

1<br />

0<br />

STRENGTH, tsf<br />

Qu<br />

Remarks:<br />

2.0<br />

While Drilling<br />

After Drilling<br />

PENETRATION<br />

RESISTANCE<br />

blows/ft<br />

PL<br />

Moisture<br />

LL<br />

50<br />

100<br />

After 24 Hours<br />

Qp<br />

4.0<br />

Sheet 2 of 2<br />

WATER LEVELS<br />

NOTES<br />

8.5 FT<br />

Gradation @ 38.5-ft:<br />

Granular = 43%<br />

Fines = 57%<br />

Figure B-1<br />

N/A<br />

N/A


PSI Job No.: 710-85060<br />

Drilling Method: 3.25-in. I.D. HSA<br />

Project: Proposed Addition to Sego Lily Elementary School Sampling Method: SS, SH<br />

Location: 550 East 900 North<br />

Hammer Type: 140-lb/30-in. drop<br />

Lehi, Utah Latitude:<br />

N<br />

Longitude:<br />

W<br />

Elevation, (feet)<br />

Depth, (feet)<br />

0<br />

5<br />

10<br />

15<br />

20<br />

Graphic Log<br />

Sample Type<br />

Sample No.<br />

Recovery (inches)<br />

Completion Depth:<br />

Date Drilling Started:<br />

Date Drilling <strong>Complete</strong>d:<br />

Logged By:<br />

Driller & Rig Type:<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

2779 South 600 West<br />

Salt Lake City, Utah 84115<br />

PH: (801) 484-8827<br />

Fax: (801) 487-3312<br />

Surface Elev.: ft<br />

TOPSOIL:<br />

-- Sandy Lean Clay, brown, with roots<br />

Sandy Lean Clay:<br />

-- medium stiff, brown<br />

Poorly-Graded Sand with Silt:<br />

-- medium dense, brown<br />

Silty Sand:<br />

-- medium dense, brown<br />

Silt:<br />

-- very stiff, brown<br />

Bottom of Boring @ 20-ft<br />

20.0 ft<br />

11/17/08<br />

11/17/08<br />

Tim<br />

PSI<br />

MATERIAL DESCRIPTION<br />

Sample Types:<br />

Auger Cutting<br />

Split-Spoon (SS)<br />

Rock Core<br />

USCS Classification<br />

Penetration Resistance<br />

(per 6-inch)<br />

12-13-14<br />

SP-SM<br />

7-9-8<br />

5-5-5<br />

10-13-15<br />

Shelby (SH)<br />

Dry Density (pcf)<br />

6<br />

Mod. California (MCAL)<br />

LOG OF BORING: B-2<br />

Moisture (%)<br />

1<br />

0<br />

PENETRATION<br />

RESISTANCE<br />

blows/ft<br />

PL<br />

Moisture<br />

LL<br />

50<br />

STRENGTH, tsf<br />

Qu<br />

Remarks:<br />

2.0<br />

While Drilling<br />

After Drilling<br />

After 24 Hours<br />

100<br />

Qp<br />

4.0<br />

Sheet 1 of 1<br />

WATER LEVELS<br />

NOTES<br />

Gradation @ 2-ft:<br />

Granular = 91%<br />

Fines = 9%<br />

16 FT<br />

14.5 FT<br />

Figure B-2<br />

N/A


PSI Job No.: 710-85060<br />

Project: Proposed Addition to Sego Lily Elementary School<br />

Location: 550 East 900 North<br />

Lehi, Utah<br />

Elevation, (feet)<br />

Depth, (feet)<br />

0<br />

5<br />

Graphic Log<br />

Sample Type<br />

Sample No.<br />

Recovery (inches)<br />

Completion Depth:<br />

Date Drilling Started:<br />

Date Drilling <strong>Complete</strong>d:<br />

Logged By:<br />

Driller & Rig Type:<br />

1<br />

2<br />

3<br />

2779 South 600 West<br />

Salt Lake City, Utah 84115<br />

PH: (801) 484-8827<br />

Fax: (801) 487-3312<br />

Surface Elev.: ft<br />

Hot Mix Asphalt Concrete (4"):<br />

Sandy Lean Clay:<br />

-- very stiff, brown<br />

Poorly-Graded Sand with Silt:<br />

-- medium dense, brown<br />

Bottom of Boring @ 6-ft<br />

6.0 ft<br />

11/17/08<br />

11/17/08<br />

Tim<br />

PSI<br />

MATERIAL DESCRIPTION<br />

Sample Types:<br />

Auger Cutting<br />

Split-Spoon (SS)<br />

Rock Core<br />

Drilling Method:<br />

Sampling Method:<br />

Hammer Type:<br />

Latitude:<br />

Longitude:<br />

USCS Classification<br />

Penetration Resistance<br />

(per 6-inch)<br />

8-12-15<br />

10-11-16<br />

Shelby (SH)<br />

3.25-in. I.D. HSA<br />

SS, SH<br />

140-lb/30-in. drop<br />

N<br />

W<br />

Dry Density (pcf)<br />

Mod. California (MCAL)<br />

LOG OF BORING: B-3<br />

Moisture (%)<br />

1<br />

0<br />

PENETRATION<br />

RESISTANCE<br />

blows/ft<br />

PL<br />

Moisture<br />

LL<br />

50<br />

100<br />

STRENGTH, tsf<br />

Qu<br />

Remarks:<br />

2.0<br />

While Drilling<br />

After Drilling<br />

After 24 Hours<br />

Qp<br />

4.0<br />

Sheet 1 of 1<br />

WATER LEVELS<br />

NOTES<br />

No GWT<br />

Figure B-3<br />

N/A<br />

N/A


PSI Job No.: 710-85060<br />

Project: Proposed Addition to Sego Lily Elementary School<br />

Location: 550 East 900 North<br />

Lehi, Utah<br />

Elevation, (feet)<br />

Depth, (feet)<br />

0<br />

5<br />

Graphic Log<br />

Sample Type<br />

Sample No.<br />

Recovery (inches)<br />

Completion Depth:<br />

Date Drilling Started:<br />

Date Drilling <strong>Complete</strong>d:<br />

Logged By:<br />

Driller & Rig Type:<br />

1<br />

2<br />

3<br />

2779 South 600 West<br />

Salt Lake City, Utah 84115<br />

PH: (801) 484-8827<br />

Fax: (801) 487-3312<br />

Surface Elev.: ft<br />

Hot Mix Asphalt Concrete (4"):<br />

Sandy Lean Clay:<br />

-- stiff, brown<br />

Poorly-Graded Sand with Silt:<br />

-- medium dense, brown<br />

Bottom of Boring @ 6-ft<br />

6.0 ft<br />

11/17/08<br />

11/17/08<br />

Tim<br />

PSI<br />

MATERIAL DESCRIPTION<br />

Sample Types:<br />

Auger Cutting<br />

Split-Spoon (SS)<br />

Rock Core<br />

Drilling Method:<br />

Sampling Method:<br />

Hammer Type:<br />

Latitude:<br />

Longitude:<br />

USCS Classification<br />

Penetration Resistance<br />

(per 6-inch)<br />

7-6-9<br />

6-8-8<br />

Shelby (SH)<br />

3.25-in. I.D. HSA<br />

SS, SH<br />

140-lb/30-in. drop<br />

N<br />

W<br />

Dry Density (pcf)<br />

Mod. California (MCAL)<br />

LOG OF BORING: B-4<br />

Moisture (%)<br />

1<br />

0<br />

PENETRATION<br />

RESISTANCE<br />

blows/ft<br />

PL<br />

Moisture<br />

LL<br />

50<br />

100<br />

STRENGTH, tsf<br />

Qu<br />

Remarks:<br />

2.0<br />

While Drilling<br />

After Drilling<br />

After 24 Hours<br />

Qp<br />

4.0<br />

Sheet 1 of 1<br />

WATER LEVELS<br />

NOTES<br />

No GWT<br />

Figure B-4<br />

N/A<br />

N/A


Boring<br />

ID<br />

Depth<br />

(feet)<br />

Liquid<br />

Limit (LL)<br />

Plastic<br />

Limit (PL)<br />

Plasticity<br />

Index (PI)<br />

Qu<br />

(psf)<br />

% < #200<br />

Sieve<br />

Water<br />

Content<br />

(%)<br />

B-1 0.0 23.6<br />

B-1 2.0 2.9<br />

B-1 4.5 7.4<br />

B-1 6.5<br />

9.7<br />

B-1 8.5 8 18.2<br />

B-1 13.5 48 22.3<br />

B-1 18.5<br />

93 29.6<br />

B-1 23.0 33 22 10 33.9<br />

B-1 28.0<br />

22.8<br />

B-1 33.5 57 19.2<br />

B-1 38.5 17.1<br />

B-2 2.0<br />

9 5.7<br />

2779 South 600 West<br />

Salt Lake City, UT 84115<br />

Phone: (801) 484-8827<br />

Fax: (801) 487-3312<br />

% < #4<br />

Sieve<br />

PSI Job No.:<br />

Project:<br />

Location:<br />

Dry<br />

Density<br />

(pcf)<br />

Sheet 1 of 1<br />

Remarks<br />

Summary of Laboratory Test Results<br />

710-85060<br />

Proposed Addition to<br />

Sego Lily Elementary School<br />

550 East 900 North<br />

Lehi, Utah<br />

Figure B-5

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