. . . an Overview - Siemens India
. . . an Overview - Siemens India
. . . an Overview - Siemens India
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
micromaxindia.com<br />
. . . <strong>an</strong> <strong>Overview</strong>
micromaxindia.com<br />
Our Vision<br />
Be the Best in the business of control & automation.<br />
Our Mission<br />
Our objective<br />
Perfection & professionalism to ensure that products<br />
confirm to specifications meeting customer requirement in<br />
perform<strong>an</strong>ce, reliability <strong>an</strong>d price.
micromaxindia.com<br />
M<strong>an</strong>ufacture<br />
20 years of continued service<br />
with presence in <strong>India</strong> & abroad<br />
Successful execution of over<br />
600 turnkey projects<br />
Remote Terminal Units<br />
Process Instruments<br />
VFD P<strong>an</strong>el<br />
PLC P<strong>an</strong>el<br />
DCS P<strong>an</strong>el<br />
Operator Console<br />
Control P<strong>an</strong>el / Control Desk<br />
Our Expertise<br />
Solution Partner<br />
PLC – Non redund<strong>an</strong>t / Redund<strong>an</strong>t<br />
Distributed Control System<br />
Variable Frequency Drive<br />
Erection services<br />
Commissioning services<br />
Detailed Engineering<br />
Application Software Development<br />
P<strong>an</strong>el Building Turnkey EPC Contractor
micromaxindia.com<br />
Power Pl<strong>an</strong>t<br />
WHRB<br />
FBC<br />
Boilers<br />
Turbine<br />
CPP<br />
Co generation<br />
CCPP<br />
DG<br />
PCMS<br />
255 Projects<br />
Machine Tool<br />
Hydrostatic Pipe<br />
Testing machine<br />
Spiral fin Welding<br />
Machine<br />
Shear Machine<br />
Milling Machine<br />
RHF Machine<br />
Draw Bench M/C<br />
Stretch Reducing<br />
Blade Moulding<br />
Plasma Welding<br />
Machines<br />
65 Projects<br />
Process Pl<strong>an</strong>t<br />
Food Processing<br />
Formaldehyde<br />
Stripper<br />
Centrifuge<br />
Stone wool Insulation<br />
Dipping Machine<br />
MRP<br />
Gypsum Board<br />
212 Projects<br />
Business Verticals<br />
Paper Pl<strong>an</strong>t<br />
Deinking<br />
Color Kitchen<br />
Hydra Pulper<br />
Stock Preparation<br />
Pre Reeler<br />
Paper Machine<br />
Cutter<br />
Super Calendar<br />
Re winder<br />
Reel Wrapping<br />
48 Projects<br />
Cement Pl<strong>an</strong>t<br />
Plastering<br />
Kiln<br />
Raw Material<br />
Preparation<br />
Raw Mill<br />
11 Projects<br />
Sugar Pl<strong>an</strong>t<br />
Mill<br />
Boiling House<br />
Refiner<br />
PAN<br />
Centrifuge<br />
8 Projects
micromaxindia.com<br />
Customer : YADU SUGARS, Uttar Pradesh, <strong>India</strong><br />
Project : 10000 TCD Sugar Pl<strong>an</strong>t with (20 + 12) MW Cogeneration Pl<strong>an</strong>t Automation<br />
Requirements of the customer:<br />
– Automation of<br />
» Mill House<br />
» Boiling House<br />
» 2 * 90 TPH Boiler<br />
» 20 MW & 12 MW Turbine<br />
Reference – Sugar Pl<strong>an</strong>t<br />
Scope of Work:<br />
– Supply of Field Instruments, Erection Material, Cables, Cable Trays for 2 * 70 TPH Travelling Grate Boiler<br />
– Supply of DCS – PCS 7 for Boiler with Remote I/O for Power House<br />
– Supply of DCS – PCS 7 with Remote I/O station for Mill House & Boiling House<br />
– Erection & Commissioning of complete automation package
micromaxindia.com<br />
Reference – Sugar Pl<strong>an</strong>t<br />
Customer : YADU SUGARS, Uttar Pradesh, <strong>India</strong><br />
Project : 10000 TCD Sugar Pl<strong>an</strong>t with (20 + 12) MW Cogeneration Pl<strong>an</strong>t Automation<br />
The Solution:<br />
– AS 417-4H Bundle (1No.) for Cogeneration with Remote I/O P<strong>an</strong>els for Boiler 1, Boiler 2 <strong>an</strong>d<br />
Power House networked on PROFIBUS. A total of ~2800 I/Os hooked to the system.<br />
– Drives (34 Nos.) of ABB make networked through Y Link module on PROFIBUS.<br />
– For Sugar, Hot Redund<strong>an</strong>t AS 417-4H Bundle (1 No.) with Remote I/O P<strong>an</strong>el for Mill House<br />
<strong>an</strong>d Boiling House. A total of ~1500 I/Os hooked to the system.<br />
– I/O P<strong>an</strong>els interfaced on PROFIBUS FO with OLM G11<br />
– The Sugar & Cogeneration DCS established on Ring redund<strong>an</strong>cy.<br />
– A cost effective solution was conceived for the customer.<br />
– The price <strong>an</strong>d the expertise was the decisive reason for the customer to finalise the order on us.<br />
– The concept of TIA with flexibility of exp<strong>an</strong>sion had been the winning point.
micromaxindia.com<br />
Benefits to the customer:<br />
– High Availability due to Hot Redund<strong>an</strong>cy<br />
– Flexibility of exp<strong>an</strong>sion during commissioning<br />
– Monitoring & Control established from both the areas<br />
– Savings in cable cost with remote I/O p<strong>an</strong>el <strong>an</strong>d by communicating drives on PROFIBUS.<br />
– The flexibility of operation of Cogeneration Pl<strong>an</strong>t from Sugar <strong>an</strong>d vice versa is made possible thereby<br />
reducing operational costs.<br />
Reference – Sugar Pl<strong>an</strong>t<br />
Customer : YADU SUGARS, Uttar Pradesh, <strong>India</strong><br />
Project : 10000 TCD Sugar Pl<strong>an</strong>t with (20 + 12) MW Cogeneration Pl<strong>an</strong>t Automation<br />
– Uniformity in the usage of modules benefitting the customer with less inventory reducing mainten<strong>an</strong>ce costs.
micromaxindia.com<br />
ES CUM OS<br />
AS 417-4H<br />
Bundle<br />
SYSTEM CONFIGURATION OF SIEMENS PCS7 DCS<br />
System Configuration<br />
OS 1 OS 2 OS 3 ES CUM OS<br />
OS 1 OS 1 OS 3 OS 4<br />
ET200M Remote<br />
I/O Station<br />
Redund<strong>an</strong>t Ethernet<br />
AS 417-4H<br />
Bundle<br />
PROFIBUS FO<br />
ET200M Remote<br />
I/O Station<br />
Boiler System Power House Mill House Boiling House<br />
10000 TCD Sugar Mill with 32 MW Cogeneration Pl<strong>an</strong>t<br />
Automation at M/s. Yadu Sugars Limited, Badu<strong>an</strong>
micromaxindia.com<br />
PCS 7 References – Partial List<br />
S.No. Customer Execution Period Project<br />
1 Chilwaria Sugars Limited- II 2008-2009 1*80 TPH Bagasse fired Boiler<br />
2 Ruby Macons Limited 2009-2010 5 MW Captive Power Pl<strong>an</strong>t<br />
3 Hitech Steel Minerals 2009-2010 5 MW Captive Power Pl<strong>an</strong>t<br />
4 Malabar Cements Limited 2009-2010 5000 TPD Cement Pl<strong>an</strong>t<br />
5 Ramakrishna Solvex 2009-2010 7.3 MW Captive Power pl<strong>an</strong>t<br />
6 Renuka Sugars Limited 2009-2010 1*100 TPH Boiler Automation<br />
7 Basai Steels 2009-2010 20 MW Captive Power Pl<strong>an</strong>t<br />
8 Gokak Sugars Limited, 2010-2011 94 TPH Dumping Grate Boiler<br />
9 Sah<strong>an</strong>ur<strong>an</strong>g, Thail<strong>an</strong>d 2010-2011 1*200 TPH Boiler Automation<br />
10 Obeik<strong>an</strong> Glass, Saudi Arabia 2010-2011 800 TPD Float Glass Automation
micromaxindia.com<br />
PCS 7 References – Partial List<br />
S.No. Customer Execution Period Project<br />
11 Yadu Sugars, Saj<strong>an</strong>pur 2010-2011 10000TCD Sugar Pl<strong>an</strong>t Automation<br />
12 Yadu Sugars, Saj<strong>an</strong>pur 2010-2011 32 MW Power Pl<strong>an</strong>t Automation<br />
13 Green Pl<strong>an</strong>et Limited 2010-2011 7.3MW Cogen Power Pl<strong>an</strong>t<br />
14 Green Pl<strong>an</strong>et Limited 2010-2011 7.3MW Cogen Power Pl<strong>an</strong>t<br />
15 Green Pl<strong>an</strong>et Limited 2010-2011 7.3MW Cogen Power Pl<strong>an</strong>t<br />
16 Gujarat NRE Limited 2010-2011 8*20 TPH WHR Boiler<br />
17 Sh<strong>an</strong>tha Power 2011-2012 10MW Independent Power Pl<strong>an</strong>t<br />
18 NR Agarwal Limited 2011-2012 1*85 TPH Power Pl<strong>an</strong>t<br />
19 Aurobindo Pharma 2011-2012 60 TPH Boiler Automation<br />
20 Gag<strong>an</strong> Ferro Industries 2011-2012 12 MW Power Pl<strong>an</strong>t Automation
micromaxindia.com<br />
Our Focus<br />
Building Process Expertise<br />
Building Technical Expertise<br />
Market Penetration<br />
Time M<strong>an</strong>agement<br />
Work Scheduling<br />
Key Factors
micromaxindia.com<br />
Our approach<br />
Introduction of PET (Program for Enterprise Tr<strong>an</strong>sformation)<br />
Team based approach instead of Departments<br />
Composite Team encompassing all employees<br />
Team based approach to nurture <strong>an</strong>d motivate the skill sets of the<br />
individuals.<br />
Responsibility of h<strong>an</strong>dling the projects taken by front runners, reporting to<br />
Team leaders.<br />
Increased Motivation <strong>an</strong>d involvement.<br />
Key Factors
micromaxindia.com<br />
New Initiative<br />
Venturing into m<strong>an</strong>ufacturing of Special Purpose Machines (SPM )<br />
Complete Packaging solution for a PET Bottle m<strong>an</strong>ufacturing unit.<br />
Repeat orders for six machines within one year based on quality<br />
product <strong>an</strong>d perform<strong>an</strong>ce
micromaxindia.com<br />
Th<strong>an</strong>k you<br />
The long <strong>an</strong>d finite way of achievement in business<br />
……………………..Winning customer Loyalty
Change language