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NanoCon : Chrom free conversion layer - NanoCraft Coating GmbH

NanoCon : Chrom free conversion layer - NanoCraft Coating GmbH

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<strong>NanoCon</strong> : <strong>Chrom</strong> <strong>free</strong> <strong>conversion</strong> <strong>layer</strong><br />

Cr-<strong>free</strong> <strong>conversion</strong> <strong>layer</strong><br />

<strong>NanoCon</strong> coating is based on the Smart<br />

<strong>Coating</strong> Technology. It can be applied as an<br />

ultra thin <strong>layer</strong> and generates a defined<br />

intermediately <strong>conversion</strong> <strong>layer</strong>. The product<br />

was developed together with industrial<br />

partners and it fulfils high-class standards as<br />

well as the demanded and necessary <strong>layer</strong><br />

parameters like chrome <strong>free</strong>.<br />

basic, liquid water based and <strong>free</strong> of <strong>Chrom</strong> and other metals<br />

generates <strong>conversion</strong> <strong>layer</strong>s with good adhesion and corrosion<br />

protection properties on aluminium and zinced steel surfaces.<br />

the application takes place in the immersion as well as the spray<br />

process fulfils all appropriate quality requirements.<br />

<strong>free</strong> of Nanoparticles and heavy metal ions.<br />

it corresponds to the directives the EU (directive 200/53/ the EC)<br />

and the raw directive in 2002/95/. It is also ROHS conform.<br />

Tested quality –<br />

comparative high-class<br />

investigations:<br />

Acetic acid salt spray test to<br />

ISO9227 DIN50021-ESS,<br />

evaluated after 250h and<br />

comparing chromate<br />

<strong>conversion</strong> coating with<br />

<strong>NanoCon</strong>.<br />

Contact person:<br />

Sabri Akari Dr. rer. nat.<br />

<strong>NanoCraft</strong> <strong>Coating</strong> <strong>GmbH</strong><br />

Innovationcenter Engen, Turmstrasse 4, 78234 Engen, Germany<br />

Tel. +49 7733 948445, Fax +49 180 3551807733<br />

e-mail: coatings@nanocraft.de, web: www.nanocraft.de<br />

e-mail: coatings@nanocraft.de - web: www.nanocraft.de


<strong>NanoCon</strong>: Application & Specification<br />

Application<br />

immersion & spraying<br />

solvent: DI-water<br />

application time: 0,5-10 s<br />

temperature: 18-22 °C<br />

pH-value: 10-12<br />

tank material: polypropylene (PP) or fluorideresistant<br />

stainless steel tanks<br />

Technical Specification<br />

(at 20°C) Appearance Density<br />

(g/ml)<br />

pH value<br />

(ready to use)<br />

<strong>NanoCon</strong> liquid, colourless 1.02 11<br />

<strong>NanoCon</strong> works<br />

for alumina and zinced steel<br />

in coil and part coating applications<br />

A adapted waterbased pre cleaner is also available<br />

Research and Development with modern Nanotechnology<br />

We develop according to your demands especially functional<br />

coatings for the highest surface claims. Or we provide you<br />

by our proven <strong>Coating</strong> systems. We focus our developments<br />

to stand the highest quality - verified by load tests, a<br />

maximum process security, an optimized environmental<br />

compatibility and a high economic efficiency. Furthermore<br />

we optimise overall systems of customer-sided coating<br />

process and integrate the newest technologies as for<br />

example plasma pre-treatment for the cleaning and<br />

activation of surfaces.<br />

Contact person:<br />

Sabri Akari Dr. rer. nat.<br />

<strong>NanoCraft</strong> <strong>Coating</strong> <strong>GmbH</strong><br />

Innovationcenter Engen, Turmstrasse 4, 78234 Engen, Germany<br />

Tel. +49 7733 948445, Fax +49 180 3551807733<br />

e-mail: coatings@nanocraft.de, web: www.nanocraft.de<br />

e-mail: coatings@nanocraft.de - web: www.nanocraft.de<br />

50nm


<strong>NanoCon</strong> version : Summary of Properties in Comparison to Conventional Products<br />

Product<br />

Ingredients<br />

Toxicity<br />

Anti corrosion<br />

Quality<br />

EU directives<br />

conformity<br />

Water Hazard<br />

Class<br />

Handling<br />

Application<br />

Costs<br />

Future Trends<br />

<strong>NanoCon</strong><br />

Contains no toxic or harmful ingredients. The active agent is a<br />

specially designed Nanopolymer.<br />

- Contains no ingredients requiring licence for import/export<br />

- Ingredients are not listed in the RQ-list (USA)<br />

- Ingredients are not listed in the REACH-SVHC-substances list<br />

- Contains no Nonylphenol(-derivatives)<br />

- Contains no Fluoridated substances like PFOS, PFOA or PFT<br />

- Contains no toxic ingredients like As, Pb, Ti, Cd, Cr, Hg or Cyanide<br />

non toxic for humans and the environment<br />

High<br />

Conform to the EU Directive 200/53/EC and the ROHS directive<br />

in 2002/95/EC.<br />

1, after easy acidic neutralisation 0<br />

Easy to use<br />

In principle, similar to the conventional products. Only small<br />

process adjustments. (e.g. the extremely acidic pre treatment is<br />

no longer necessary)<br />

low in comparison to conventional products.<br />

-The extremely acidic pre tretment is not necessary<br />

-A special waste water treatment is not necessary<br />

Nanocon is safe in sight of EU directives and future regulations<br />

Conventional<br />

<strong>Chrom</strong>e based<br />

High following costs<br />

e-mail: coatings@nanocraft.de - web: www.nanocraft.de<br />

Contains the toxic <strong>Chrom</strong>ate<br />

extremely toxic for humans and<br />

the environment<br />

High<br />

Not conform to EU directives<br />

3<br />

Because of the toxicity, difficult to<br />

handle. requires electrodes<br />

-<br />

<strong>Chrom</strong>e based <strong>conversion</strong> <strong>layer</strong>s are<br />

forbidden in the EU and will be<br />

forbidden worldwide<br />

Conventional Zircon<br />

based<br />

Contains Zirconia<br />

non toxic for humans but<br />

toxic for the environment<br />

low<br />

Still conform to EU<br />

directives<br />

3<br />

Requires electrodes<br />

-<br />

High following costs<br />

Has the potential to<br />

become regulated in the<br />

near future


Bild-Nr.: 5L10030_005<br />

Abbildung 1: Probe RAL 3009 nach 500 h AASS-Test<br />

Bild-Nr.: 5L10030_004<br />

Abbildung 2: Probe NCS S 5500-N nach 500 h AASS-Test<br />

Anlage 1 zu 5L10030<br />

Seite 1 von 3


Bild-Nr.: 5L10030_003<br />

Abbildung 3: Probe VSR 200 nach 500 h AASS-Test<br />

Bild-Nr.: 5L10030_002<br />

Abbildung 4: Probe VSR 780 nach 500 h AASS-Test<br />

Anlage 1 zu 5L10030<br />

Seite 2 von 3


Bild-Nr.: 5L10030_001<br />

Abbildung 5: Probe NCS 1500-N nach 500 h AASS-Test<br />

Anlage 1 zu 5L10030 Seite 3 von 3

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