Commercial/Recreational Mobile Generator Sets

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Group 1: Cylinder Block, continued Part Quantity Variation Item Number Description 3 1 GM35737 Block assembly, cylinder (includes items 4 -27) 1 4 252771 Plug PT 1/4 2 5 252566 Plug 1 6 252078 Plug 1 7 GM35519 Plug 50 1 8 252728 Plug 2 9 225924 Plug 30 6 12 225703 Bolt 8 12 6388_1_3 Part Quantity Variation Item Number Description 3 13 252933 Bush 1 14 252771 Plug PT 1/4 1 24 GM35740 Bearing, main, standard 4 27 229802 Bearing 1 30 225705 Bolt 14 31 GM33836 Gasket, cylinder head 1 32 225709 Bearing, main 4 35 225710 Bearing, thrust 2 38 GM35428 Spacer 1 TP-6388 12/08
Quantity Variation Item Part No. Description 4 5 8 9 1 GM35762 Block assembly, cylinder 1 1 GM52146 Block assembly, cylinder 1 1 GM66505 Block assembly, cylinder 1 1 GM66510 Block assembly, cylinder 1 5 GM35649 Plug 55 1 1 1 1 6 252566 Plug 1 1 1 1 7 363104 Bolt, metal cap 10 10 10 10 10 363106 Bush, camshaft 1 1 1 1 11 250963 Spring pin, 6 x 12 2 2 2 2 12 GM35720 Plug, screw 1 1 1 1 13 GM35720 Plug, screw 1 1 1 1 14 GM35720 Plug, screw 1 1 1 1 Group 1: Cylinder Block, continued 6273_1 Quantity Variation Item Part No. Description 4 5 8 9 15 225924 Plug 30 8 8 8 8 25 GM35761 Main bearing set 5 5 5 25 GM52148 Main bearing set 5 28 363108 Bearing assembly, thrust 2 2 2 28 GM52147 Bearing assembly, thrust 2 31 363098 Bolt, head 18 18 18 18 32 GM35657 Gasket, cylinder head 1 1 1 1 33 GM35656 Spacer 1 1 34 363105 Main bearing, 0.25 US 5 5 5 34 GM52149 Main bearing, 0.25 US 5 37 363109 Bearing, thrust, 0.25 OS 2 2 2 37 GM52150 Bearing, thrust, 0.25 OS 2 TP-6388 12/08 13
Page 1: Service Parts Commercial/Recreation
Page 4 and 5: 4 TP-6388 12/08
Page 6 and 7: 6 Hardware References Many common h
Page 8 and 9: Group Title Group No. 14 15 16 17 1
Page 10 and 11: Group 1: Cylinder Block Part Quanti
Page 14 and 15: Group 2: Gear Housing 14 6388_2 TP-
Page 16 and 17: Group 2: Gear Housing, continued 16
Page 18 and 19: Group 3: Mounting Flange and Oil Pa
Page 20 and 21: Group 3: Mounting Flange and Oil Pa
Page 22 and 23: Group 4: Cylinder Head 22 28 (inclu
Page 24 and 25: Group 4: Cylinder Head, continued 2
Page 40 and 41: Group 5: Intake and Exhaust Manifol
Page 48 and 49: Group 6: Camshaft and Drive Gear 48
Page 50 and 51: Group 7: Turbocharger 50 See Group
Page 52 and 53: Group 8: Crankshaft and Piston 52 6
Page 54 and 55: Group 8: Crankshaft and Piston, con
Page 56 and 57: Group 9: Lub. Oil System, continued
Page 58 and 59: Group 9: Lub. Oil System, continued
Page 60 and 61: Group 10: Lub. Oil Line, continued
Page 62 and 63:
Group 11: Cooling Water System 62 S
Page 64 and 65:
Group 11: Cooling Water System, con
Page 66 and 67:
Page 68 and 69:
Page 70 and 71:
Page 72 and 73:
Page 74 and 75:
Group 12: Fuel Injection Pump 74 5
Page 76 and 77:
Group 12: Fuel Injection Pump 76 TP
Page 78 and 79:
Group 12B: Governor Item Part No. D
Page 80 and 81:
Group 14: Fuel Injection Valve 80 S
Page 82 and 83:
Group 14: Fuel Injection Valve, con
Page 84 and 85:
Group 14: Fuel Injection Valve, con
Page 86 and 87:
Group 15: Fuel Line, continued 86 S
Page 88 and 89:
Group 15: Fuel Line, continued 88 S
Page 90 and 91:
Group 16: Starting Motor, continued
Page 92 and 93:
Group 17: Gasket Set Part Quantity
Page 94 and 95:
Group 17: Gasket Set, continued Par
Page 96 and 97:
Group 17: Gasket Set, continued Ite
Page 98 and 99:
Group 17: Gasket Set, continued Ite
Page 100 and 101:
Group 18: Engine ECU Quantity Varia
Page 102 and 103:
Group 101: Air Intake Part Quantity
Page 104 and 105:
Group 103: Fuel System 104 14 10 11
Page 106 and 107:
Group 104: Cooling System 106 19 18
Page 108 and 109:
Group 104: Cooling System, continue
Page 110 and 111:
TP-6388 12/08 110 Group 104: Coolin
Page 112 and 113:
Group 104: Cooling System, continue
Page 114 and 115:
Group 105: Engine 114 8 Harness, en
Page 116 and 117:
Group 105: Engine, continued 116 13
Page 118 and 119:
Group 105: Engine, continued 118 It
Page 120 and 121:
Group 109: Skid and Plant Mounting
Page 122 and 123:
Group 201: Generator and Mounting 1
Page 124 and 125:
Group 201: Generator and Mounting,
Page 126 and 127:
Group 201: Generator and Mounting,
Page 128 and 129:
Group 301: Control and Harness 128
Page 130 and 131:
Group 501: Enclosure 130 46 48 49 4
Page 132 and 133:
Group 501: Enclosure, continued 132
Page 134 and 135:
Group 501: Enclosure, continued 134
Page 136 and 137:
Group 701: Literature Part Quantity
Page 138 and 139:
Kit List This section lists the par
Page 140 and 141:
Parts List: Accessories, continued
Page 142 and 143:
Page 144 and 145:
Page 146 and 147:
k kilo (1000) K kelvin kA kiloamper
Page 148 and 149:
Appendix C General Torque Specifica
Page 150 and 151:
Appendix E Common Hardware List The
Page 152 and 153:
Metric, continued Part No. Hex Nuts
Page 154:
154 Index Notes TP-6388 12/08
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Commercial/Recreational Mobile Generator Sets

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