Commercial/Recreational Mobile Generator Sets

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Metric, continued Part No. Hex Nuts Dimensions Type M934-03-50 M3-0.50 Standard M934-04-50 M4-0.70 Standard M934-04-B M4-0.70 Brass M934-05-50 M5-0.80 Standard M934-06-60 M6-1.00 Standard M934-06-64 M6-1.00 Std. (green) M6923-06-80 M6-1.00 Spiralock M982-06-80 M6-1.00 Elastic Stop M934-08-60 M8-1.25 Standard M6923-08-80 M8-1.25 Spiralock M982-08-80 M8-1.25 Elastic Stop M934-10-60 M10-1.50 Standard M934-10-60F M10-1.25 Standard M6923-10-80 M10-1.50 Spiralock M6923-10-62 M10-1.50 Spiralock M982-10-80 M10-1.50 Elastic Stop M934-12-60 M12-1.75 Standard M934-12-60F M12-1.25 Standard M6923-12-80 M12-1.75 Spiralock M982-12-80 M12-1.75 Elastic Stop M982-14-60 M14-2.00 Elastic Stop M6923-16-80 M16-2.00 Spiralock M982-16-80 M16-2.00 Elastic Stop M934-18-80 M18-2.5 Standard M982-18-60 M18-2.50 Elastic Stop M934-20-80 M20-2.50 Standard M982-20-80 M20-2.50 Elastic Stop M934-22-60 M22-2.50 Standard M934-24-80 M24-3.00 Standard M982-24-60 M24-3.00 Elastic Stop M934-30-80 M30-3.50 Standard Washers Part No. ID OD Bolt/ Thick. Screw M125A-03-80 3.2 7.0 0.5 M3 M125A-04-80 4.3 9.0 0.8 M4 M125A-05-80 5.3 10.0 1.0 M5 M125A-06-80 6.4 12.0 1.6 M6 M125A-08-80 8.4 16.0 1.6 M8 M125A-10-80 10.5 20.0 2.0 M10 M125A-12-80 13.0 24.0 2.5 M12 M125A-14-80 15.0 28.0 2.5 M14 M125A-16-80 17.0 30.0 3.0 M16 M125A-18-80 19.0 34.0 3.0 M18 M125A-20-80 21.0 37.0 3.0 M20 M125A-24-80 25.0 44.0 4.0 M24 This metric hex nut’s hardness is grade 8. 152 Appendix TP-6388 12/08
Index This list provides part numbers and page numbers of modules listed in this manual. Italicized numbers refer to the page numbers on which modules appear. GM38877-MA2, 125 GM38877-MA4, 125 GM38877-MA5, 125 GM38877-MA7, 125 GM38877-MA8, 125 GM39726-MA1, 123 GM39726-MA2, 123 GM39726-MA3, 123 GM39726-MA4, 123 GM39726-MA5, 123 GM39726-MA6, 123 GM39726-MA7, 123 GM39906-MA1, 107 GM39906-MA2, 107 GM39906-MA3, 107 GM39906-MA4, 107 GM39970-MA1, 120 GM39970-MA2, 120 GM39970-MA3, 120 GM40100-MA1, 107 GM40100-MA2, 107 GM48819-MA1, 127 GM48819-MA2, 127 GM48819-MA3, 127 GM48819-MA4, 127 GM48819-MA5, 127 GM48819-MA6, 127 GM48819-MA7, 127 GM48819-MA8, 127 GM48820-MA1, 120 GM48820-MA2, 120 GM48820-MA5, 120 GM48821-MA1, 109 GM48821-MA4, 109 GM48821-MA2, 109 GM48821-MA3, 109 GM50859-MA1, 111 GM50860-MA1, 111 GM51746-KA1, 131 GM51746-KA2, 131 GM51746-KA3, 131 GM51746-KA4, 131 GM51746-KA5, 133 GM51746-KA6, 133 GM55137-MA1, 107 GM55137-MA2, 107 GM55137-MA3, 107 GM55137-MA4, 107 GM55139-MA1, 120 GM55139-MA2, 120 GM55139-MA3, 120 GM55190-KA1, 135 GM55190-KA2, 135 GM55191-MA1, 120 GM55324-MA1, 107 GM55324-MA2, 107 GM58624-MA1, 109 GM58624-MA2, 109 GM58624-MA3, 109 GM58624-MA4, 109 GM58627-MA1, 120 GM58630-MA1, 120 GM60506-KA1, 135 GM60506-KA2, 135 TP-6388 12/08 Index 153
Page 1:
Service Parts Commercial/Recreation
Page 4 and 5:
4 TP-6388 12/08
Page 6 and 7:
6 Hardware References Many common h
Page 8 and 9:
Group Title Group No. 14 15 16 17 1
Page 10 and 11:
Group 1: Cylinder Block Part Quanti
Page 12 and 13:
Group 1: Cylinder Block, continued
Page 14 and 15:
Group 2: Gear Housing 14 6388_2 TP-
Page 16 and 17:
Group 2: Gear Housing, continued 16
Page 18 and 19:
Group 3: Mounting Flange and Oil Pa
Page 20 and 21:
Group 3: Mounting Flange and Oil Pa
Page 22 and 23:
Group 4: Cylinder Head 22 28 (inclu
Page 24 and 25:
Group 4: Cylinder Head, continued 2
Page 26 and 27:
Page 28 and 29:
Page 30 and 31:
Page 32 and 33:
Page 34 and 35:
Page 36 and 37:
Page 38 and 39:
Page 40 and 41:
Group 5: Intake and Exhaust Manifol
Page 42 and 43:
Page 44 and 45:
Page 46 and 47:
Page 48 and 49:
Group 6: Camshaft and Drive Gear 48
Page 50 and 51:
Group 7: Turbocharger 50 See Group
Page 52 and 53:
Group 8: Crankshaft and Piston 52 6
Page 54 and 55:
Group 8: Crankshaft and Piston, con
Page 56 and 57:
Group 9: Lub. Oil System, continued
Page 58 and 59:
Group 9: Lub. Oil System, continued
Page 60 and 61:
Group 10: Lub. Oil Line, continued
Page 62 and 63:
Group 11: Cooling Water System 62 S
Page 64 and 65:
Group 11: Cooling Water System, con
Page 66 and 67:
Page 68 and 69:
Page 70 and 71:
Page 72 and 73:
Page 74 and 75:
Group 12: Fuel Injection Pump 74 5
Page 76 and 77:
Group 12: Fuel Injection Pump 76 TP
Page 78 and 79:
Group 12B: Governor Item Part No. D
Page 80 and 81:
Group 14: Fuel Injection Valve 80 S
Page 82 and 83:
Group 14: Fuel Injection Valve, con
Page 84 and 85:
Group 14: Fuel Injection Valve, con
Page 86 and 87:
Group 15: Fuel Line, continued 86 S
Page 88 and 89:
Group 15: Fuel Line, continued 88 S
Page 90 and 91:
Group 16: Starting Motor, continued
Page 92 and 93:
Group 17: Gasket Set Part Quantity
Page 94 and 95:
Group 17: Gasket Set, continued Par
Page 96 and 97:
Group 17: Gasket Set, continued Ite
Page 98 and 99:
Group 17: Gasket Set, continued Ite
Page 100 and 101:
Group 18: Engine ECU Quantity Varia
Page 102 and 103: Group 101: Air Intake Part Quantity
Page 104 and 105: Group 103: Fuel System 104 14 10 11
Page 106 and 107: Group 104: Cooling System 106 19 18
Page 108 and 109: Group 104: Cooling System, continue
Page 110 and 111: TP-6388 12/08 110 Group 104: Coolin
Page 112 and 113: Group 104: Cooling System, continue
Page 114 and 115: Group 105: Engine 114 8 Harness, en
Page 116 and 117: Group 105: Engine, continued 116 13
Page 118 and 119: Group 105: Engine, continued 118 It
Page 120 and 121: Group 109: Skid and Plant Mounting
Page 122 and 123: Group 201: Generator and Mounting 1
Page 124 and 125: Group 201: Generator and Mounting,
Page 126 and 127: Group 201: Generator and Mounting,
Page 128 and 129: Group 301: Control and Harness 128
Page 130 and 131: Group 501: Enclosure 130 46 48 49 4
Page 132 and 133: Group 501: Enclosure, continued 132
Page 134 and 135: Group 501: Enclosure, continued 134
Page 136 and 137: Group 701: Literature Part Quantity
Page 138 and 139: Kit List This section lists the par
Page 140 and 141: Parts List: Accessories, continued
Page 146 and 147: k kilo (1000) K kelvin kA kiloamper
Page 148 and 149: Appendix C General Torque Specifica
Page 150 and 151: Appendix E Common Hardware List The
Page 154: 154 Index Notes TP-6388 12/08
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