Commercial/Recreational Mobile Generator Sets

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Parts List: Accessories, continued Qty. Description Part No. Skid, Airbag/Drip Tray GM55391-MA2 1 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14 1 Tray, drip GM41864 2 Bracket, engine mounting GM39818 2 Bracket, air bag mounting GM38875 4 Mount, airbag 225644 4 Valve, air supply 225645 4 Multiconductor cable 225646 1 Decal, equipment grd 344295 4 Nut, hex elastic stop M982-10-80 1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16 8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109 8 Stud, 3/8-16 x 1.5 in. X-352-67 1 Connector, cable X-377-11 8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75 1 Strap, ground, 14 in. X-6046-5 Skid, Airbag/Drip Tray GM55391-MA3 1 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26 1 Tray, drip GM41865 2 Bracket, engine mounting GM40111 2 Bracket, air bag mounting GM38875 4 Mount, airbag 225644 4 Valve, air supply 225645 4 Multiconductor cable 225646 1 Decal, equipment grd 344295 4 Nut, hex elastic stop M982-10-80 1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16 8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109 8 Stud, 3/8-16 x 1.5 in. X-352-67 1 Connector, cable X-377-11 8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75 1 Strap, ground, 14 in. X-6046-5 Qty. Description Part No. Skid, Airbag/Drip Tray GM58628-MA1 4 Mount, airbag 225644 4 Valve, air supply 225645 4 Multiconductor cable 225646 2 Bracket, engine mounting GM40703 2 Adapter, air bag GM40704 1 Drip tray, air bag mount GM48890 2 Nut, hex elastic stop, 8 mm M982-08-80 7 Nut, hex elastic stop, 10 mm M982-10-80 3 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14 2 Washer,plain,0.406IDx1in.OD X-25-118 16 Stud, 3/8-16 x 1.5 in. X-352-67 8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75 1 Strap, ground, 14 in. X-6046-5 2 Elbow, pipe (90 deg. x 1/4 in. NPT) X-215-5 2 Pipe (1/4 in. NPT x .87 in.) X-220-5 Skid, Rail Type w/Focused Mounts GM58629-MA1 2 Vibromount 225125 2 Vibromount 226458 2 Bracket, engine mounting 344915-BLK 1 Crossmember, front GM48891 1 Crossmember, rear GM48892 2 Nut, hex elastic stop, 8 mm M982-08-80 2 Nut, hex elastic stop, 10 mm M982-10-80 2 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14 2 Washer,plain,0.406IDx1in.OD X-25-118 2 Washer, plain, 0.406 ID x 1.25 in. OD X-25-38 4 Washer,plain,0.406IDx2in.OD X-25-96 1 Strap, ground, 14 in. X-6046-5 144 TP-6388 12/08
The following list contains abbreviations that may appear in this publication. A, amp ampere ABDC after bottom dead center AC alternating current A/D analog to digital ADC advanced digital control; analog to digital converter adj. adjust, adjustment ADV advertising dimensional drawing Ah amp-hour AHWT anticipatory high water temperature AISI American Iron and Steel Institute ALOP anticipatory low oil pressure alt. alternator Al aluminum ANSI American National Standards Institute (formerly American Standards Association, ASA) AO anticipatory only APDC Air Pollution Control District API American Petroleum Institute approx. approximate, approximately AQMD Air Quality Management District AR as required, as requested AS as supplied, as stated, as suggested ASE American Society of Engineers ASME American Society of Mechanical Engineers assy. assembly ASTM American Society for Testing Materials ATDC after top dead center ATS automatic transfer switch auto. automatic aux. auxiliary avg. average AVR automatic voltage regulator AWG American Wire Gauge AWM appliance wiring material bat. battery BBDC before bottom dead center BC battery charger, battery charging BCA battery charging alternator BCI Battery Council International BDC before dead center BHP brake horsepower blk. black (paint color), block (engine) blk. htr. block heater BMEP brake mean effective pressure bps bits per second br. brass BTDC before top dead center Btu British thermal unit Btu/min. British thermal units per minute C Celsius, centigrade cal. calorie CAN controller area network CARB California Air Resources Board CB circuit breaker cc cubic centimeter CCA cold cranking amps ccw. counterclockwise CEC Canadian Electrical Code cert. certificate, certification, certified cfh cubic feet per hour cfm cubic feet per minute CG center of gravity CID cubic inch displacement CL centerline cm centimeter CMOS complementary metal oxide substrate (semiconductor) cogen. cogeneration com communications (port) coml commercial Coml/Rec <strong>Commercial</strong>/<strong>Recreational</strong> conn. connection cont. continued CPVC chlorinated polyvinyl chloride crit. critical CRT cathode ray tube CSA Canadian Standards Association CT current transformer Cu copper cUL Canadian Underwriter’s Laboratories CUL Canadian Underwriter’s Laboratories cu. in. cubic inch cw. clockwise CWC city water-cooled cyl. cylinder D/A digital to analog DAC digital to analog converter dB decibel dB(A) decibel (A weighted) DC direct current DCR direct current resistance deg., ° degree dept. department DFMEA Design Failure Mode and Effects Analysis dia. diameter DI/EO dual inlet/end outlet DIN Deutsches Institut fur Normung e. V. (also Deutsche Industrie Normenausschuss) DIP dual inline package DPDT double-pole, double-throw DPST double-pole, single-throw DS disconnect switch DVR digital voltage regulator E, emer. emergency (power source) ECM electronic control module, engine control module EDI electronic data interchange EFR emergency frequency relay e.g. for example (exempli gratia) EG electronic governor EGSA Electrical Generating Systems Association EIA Electronic Industries Association EI/EO end inlet/end outlet EMI electromagnetic interference emiss. emission eng. engine EPA Environmental Protection Agency EPS emergency power system ER emergency relay ES engineering special, engineered special ESD electrostatic discharge Appendix A Abbreviations est. estimated E-Stop emergency stop etc. et cetera (and so forth) exh. exhaust ext. external F Fahrenheit, female fglass. fiberglass FHM flat head machine (screw) fl. oz. fluid ounce flex. flexible freq. frequency FS full scale ft. foot, feet ft. lb. foot pounds (torque) ft./min. feet per minute ftp file transfer protocol g gram ga. gauge (meters, wire size) gal. gallon gen. generator genset generator set GFI ground fault interrupter GND, ground gov. governor gph gallons per hour gpm gallons per minute gr. grade, gross GRD equipment ground gr. wt. gross weight H x W x D height by width by depth HC hex cap HCHT high cylinder head temperature HD heavy duty HET high exhaust temp., high engine temp. hex hexagon Hg mercury (element) HH hex head HHC hex head cap HP horsepower hr. hour HS heat shrink hsg. housing HVAC heating, ventilation, and air conditioning HWT high water temperature Hz hertz (cycles per second) IC integrated circuit ID inside diameter, identification IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers IMS improved motor starting in. inch in. H2O inches of water in. Hg inches of mercury in. lb. inch pounds Inc. incorporated ind. industrial int. internal int./ext. internal/external I/O input/output IP iron pipe ISO International Organization for Standardization J joule JIS Japanese Industry Standard TP-6388 12/08 Appendix 145
Page 1:
Service Parts Commercial/Recreation
Page 4 and 5:
4 TP-6388 12/08
Page 6 and 7:
6 Hardware References Many common h
Page 8 and 9:
Group Title Group No. 14 15 16 17 1
Page 10 and 11:
Group 1: Cylinder Block Part Quanti
Page 12 and 13:
Group 1: Cylinder Block, continued
Page 14 and 15:
Group 2: Gear Housing 14 6388_2 TP-
Page 16 and 17:
Group 2: Gear Housing, continued 16
Page 18 and 19:
Group 3: Mounting Flange and Oil Pa
Page 20 and 21:
Group 3: Mounting Flange and Oil Pa
Page 22 and 23:
Group 4: Cylinder Head 22 28 (inclu
Page 24 and 25:
Group 4: Cylinder Head, continued 2
Page 26 and 27:
Page 28 and 29:
Page 30 and 31:
Page 32 and 33:
Page 34 and 35:
Page 36 and 37:
Page 38 and 39:
Page 40 and 41:
Group 5: Intake and Exhaust Manifol
Page 42 and 43:
Page 44 and 45:
Page 46 and 47:
Page 48 and 49:
Group 6: Camshaft and Drive Gear 48
Page 50 and 51:
Group 7: Turbocharger 50 See Group
Page 52 and 53:
Group 8: Crankshaft and Piston 52 6
Page 54 and 55:
Group 8: Crankshaft and Piston, con
Page 56 and 57:
Group 9: Lub. Oil System, continued
Page 58 and 59:
Group 9: Lub. Oil System, continued
Page 60 and 61:
Group 10: Lub. Oil Line, continued
Page 62 and 63:
Group 11: Cooling Water System 62 S
Page 64 and 65:
Group 11: Cooling Water System, con
Page 66 and 67:
Page 68 and 69:
Page 70 and 71:
Page 72 and 73:
Page 74 and 75:
Group 12: Fuel Injection Pump 74 5
Page 76 and 77:
Group 12: Fuel Injection Pump 76 TP
Page 78 and 79:
Group 12B: Governor Item Part No. D
Page 80 and 81:
Group 14: Fuel Injection Valve 80 S
Page 82 and 83:
Group 14: Fuel Injection Valve, con
Page 84 and 85:
Group 14: Fuel Injection Valve, con
Page 86 and 87:
Group 15: Fuel Line, continued 86 S
Page 88 and 89:
Group 15: Fuel Line, continued 88 S
Page 90 and 91:
Group 16: Starting Motor, continued
Page 92 and 93:
Group 17: Gasket Set Part Quantity
Page 94 and 95: Group 17: Gasket Set, continued Par
Page 96 and 97: Group 17: Gasket Set, continued Ite
Page 98 and 99: Group 17: Gasket Set, continued Ite
Page 100 and 101: Group 18: Engine ECU Quantity Varia
Page 102 and 103: Group 101: Air Intake Part Quantity
Page 104 and 105: Group 103: Fuel System 104 14 10 11
Page 106 and 107: Group 104: Cooling System 106 19 18
Page 108 and 109: Group 104: Cooling System, continue
Page 110 and 111: TP-6388 12/08 110 Group 104: Coolin
Page 112 and 113: Group 104: Cooling System, continue
Page 114 and 115: Group 105: Engine 114 8 Harness, en
Page 116 and 117: Group 105: Engine, continued 116 13
Page 118 and 119: Group 105: Engine, continued 118 It
Page 120 and 121: Group 109: Skid and Plant Mounting
Page 122 and 123: Group 201: Generator and Mounting 1
Page 124 and 125: Group 201: Generator and Mounting,
Page 126 and 127: Group 201: Generator and Mounting,
Page 128 and 129: Group 301: Control and Harness 128
Page 130 and 131: Group 501: Enclosure 130 46 48 49 4
Page 132 and 133: Group 501: Enclosure, continued 132
Page 134 and 135: Group 501: Enclosure, continued 134
Page 136 and 137: Group 701: Literature Part Quantity
Page 138 and 139: Kit List This section lists the par
Page 140 and 141: Parts List: Accessories, continued
Page 142 and 143: Parts List: Accessories, continued
Page 146 and 147: k kilo (1000) K kelvin kA kiloamper
Page 148 and 149: Appendix C General Torque Specifica
Page 150 and 151: Appendix E Common Hardware List The
Page 152 and 153: Metric, continued Part No. Hex Nuts
Page 154: 154 Index Notes TP-6388 12/08
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Commercial/Recreational Mobile Generator Sets

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