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RECOMMENDED CUTTING CONDITIONS FOR FACE MILLING<br />
<strong>TECHNICAL</strong><br />
<strong>DATA</strong><br />
G016<br />
<strong>TECHNICAL</strong> <strong>DATA</strong><br />
RECOMMENDED CUTTING CONDITIONS<br />
FOR FACE MILLING<br />
Work Material<br />
Mild Steel<br />
Carbon<br />
Steel<br />
Alloy<br />
Steel<br />
Austenitic<br />
Stainless<br />
Steel<br />
High<br />
Manganese<br />
Steel<br />
Pure<br />
Titanium<br />
Titanium<br />
Alloy<br />
<<br />
180<br />
HB<br />
180<br />
<br />
280<br />
HB<br />
280<br />
<br />
350<br />
HB<br />
<<br />
270<br />
HB<br />
200HB<br />
< 200HB<br />
< 350HB<br />
Nickel Base Alloy<br />
(Inconel, Waspalloy)<br />
Stellite<br />
Die Steel<br />
High<br />
Speed<br />
Steel<br />
Gray<br />
Cast Iron<br />
Ductile<br />
Cast Iron<br />
< 35HRC<br />
250 <br />
280HB<br />
50 <br />
60HRC<br />
Malleable Iron<br />
Copper Alloy<br />
Light<br />
Cutting<br />
Medium<br />
Cutting<br />
Light<br />
Cutting<br />
Medium<br />
Cutting<br />
Light<br />
Cutting<br />
Medium<br />
Cutting<br />
Light<br />
Cutting<br />
Medium<br />
Cutting<br />
<<br />
350<br />
N/mm 2<br />
<<br />
450<br />
N/mm 2<br />
500<br />
800<br />
N/mm 2<br />
Aluminium Alloy<br />
Recommended Cutting Conditions and Grades When Recommended Conditions are Insufficient<br />
Depth<br />
of Cut<br />
(mm)<br />
Feed<br />
Coolant<br />
(mm/rev)<br />
Recommended Cutting Speed and Grades<br />
100 200 300 400<br />
Recommended<br />
Cutter Problem/Condition Countermeasure<br />
1 3<br />
2 5<br />
1 3<br />
2 5<br />
< 1.0<br />
1 5<br />
< 1.0<br />
1 5<br />
1 4<br />
1 4<br />
1 3<br />
1 3<br />
1 3<br />
1 4<br />
1 3<br />
1 5<br />
1 5<br />
1 5<br />
1 5<br />
1 5<br />
1 5<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.1<br />
(0.05 0.2)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
0.2<br />
(0.1 0.3)<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
"JL, JM, JP and JH" indicates the chip breaker code.<br />
Oil<br />
Oil<br />
Oil<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
Dry<br />
Mist<br />
Water<br />
Soluble<br />
Oil<br />
VP15TF<br />
(JL)<br />
250 (200 300)<br />
F7030<br />
(JM)<br />
280 (210 350)<br />
VP15TF<br />
(JL)<br />
220 (170 270)<br />
F7030<br />
(JM)<br />
250 (190 310)<br />
VP15TF<br />
(JL)<br />
140 (100 180)<br />
F7030<br />
(JM)<br />
220 (170 270)<br />
VP15TF<br />
(JL)<br />
220 (170 270)<br />
VP30RT<br />
(JM)<br />
200 (150 250)<br />
F7030<br />
(JM)<br />
130 (100 150)<br />
VP15TF<br />
(JP)<br />
130 (120 140)<br />
HTi10<br />
40 (30 60)<br />
HTi10<br />
30 (20 40)<br />
HTi10<br />
40 (10 70)<br />
VP15TF<br />
(JM)<br />
80 (60 100)<br />
VP15TF<br />
(JH)<br />
60 (40 80)<br />
F5020<br />
(JM)<br />
200 (150 250)<br />
F5020<br />
(JM)<br />
200 (150 250)<br />
F5020<br />
(JM)<br />
150 (100 200)<br />
VP15TF<br />
(JM)<br />
80 (50 100)<br />
HTi10<br />
(JP) 650 (300 1000)<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
SG20<br />
SG20<br />
SG20<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
ASX445<br />
HTi10<br />
(JP)<br />
ASX445<br />
300 (200 400)<br />
500 1000<br />
ASX445<br />
a Easy to fracture.<br />
a Finishing<br />
a Easy to fracture.<br />
a Rapid wear occurrence<br />
and short tool life.<br />
a Easy to fracture.<br />
a Rapid wear occurrence<br />
and short tool life.<br />
a Easy to fracture.<br />
a Easy to fracture.<br />
a Easy to fracture.<br />
a Finishing<br />
a Rapid wear occurrence<br />
and short tool life.<br />
a Rapid wear occurrence<br />
and short tool life.<br />
a Easy to fracture.<br />
a Second recommendation.<br />
a Rapid wear occurrence<br />
and short tool life.<br />
a Easy to fracture.<br />
a Finishing<br />
a Easy to fracture.<br />
a Easy to fracture.<br />
a Rapid wear occurrence<br />
and short tool life.<br />
a Finishing<br />
JM Breaker<br />
Wiper Insert<br />
JH Breaker<br />
F7030<br />
JH Breaker<br />
Lower cutting speed.<br />
VP30RT<br />
JH Breaker<br />
a Rapid wear occurrence<br />
and short tool life.<br />
UP20H<br />
a Second recommendation. ASX445<br />
a Second recommendation. ASX445<br />
JH Breaker<br />
NX4545 (ap
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