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Progressing cavity pumps - Verder - Passion for pumps

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WANGEN<br />

<strong>Progressing</strong> <strong>cavity</strong> <strong>pumps</strong>


Heading Bold Heading Regular<br />

Introtxt. Lorem Ipsum è un testo segnaposto utilizzato<br />

nel settore della tipografia e della stampa. Lorem Ipsum è<br />

considerato il testo segnaposto standard sin dal sedicesimo<br />

secolo, quando un anonimo tipografo prese una cassetta di<br />

caratteri e li ass sopravvisset”, che contenevano.<br />

OVERVIEW PUMPLINES SUBHEADING CAPS<br />

SUBHEADING BOLD PUMPNAME Explantion pumptype<br />

il testo segnaposto standard sin dal sedicesimo secolo, quando un<br />

anonimo tipografo prese una cassetta di caratteri e li assemblò per<br />

preparare un testo campione. È sopravvissuto<br />

Wangen progressing <strong>cavity</strong> <strong>pumps</strong><br />

TableBlueline max. 90 m3 <strong>for</strong> shear sensitive /h pumping<br />

TableBlueline max. 16 bar<br />

TableBlueline EPDM, NR, NBR, CSM<br />

TableBlueline max. 9 m<br />

SUBHEADING BOLD PUMPNAME Explantion pumptype<br />

il testo segnaposto standard sin dal sedicesimo secolo, quando un<br />

anonimo tipografo prese una cassetta di caratteri e li assemblò per<br />

preparare un testo campione. È sopravvissuto<br />

TableBlueline max. 90 m 3 /h<br />

TableBlueline max. 16 bar<br />

TableBlueline EPDM, NR, NBR, CSM<br />

TableBlueline max. 9 m<br />

Explantion pumptype<br />

il testo segnaposto standard sin dal sedicesimo secolo, quando un<br />

anonimo tipografo prese una cassetta di caratteri e li assemblò per<br />

preparare un testo campione. È sopravvissuto anonimo tipografo<br />

prese una cassetta di caratteri e li assemblò per preparare un testo<br />

campione. È sopravvissuto<br />

Explantion pumptype<br />

il testo segnaposto standard sin dal sedicesimo secolo, quando un<br />

anonimo tipografo prese una cassetta di caratteri e li assemblò per<br />

preparare un testo campione. È sopravvissuto anonimo tipografo<br />

prese una cassetta di caratteri e li assemblò per preparare un testo<br />

campione. È sopravvissuto


Wangen<br />

<strong>pumps</strong> <strong>for</strong> viscous and high temperature products<br />

The Wangen program of progressing <strong>cavity</strong> <strong>pumps</strong> is a high quality line of eccentric<br />

<strong>pumps</strong>, reliable and with an extended long life cycle. The basis of the success of<br />

the Wangen <strong>pumps</strong> is a combination of qualified and dediated technical staff from<br />

Wangen and the application and market knowledge of <strong>Verder</strong> A/S, with a long<br />

experience in advice and technical application possibilities.<br />

The <strong>Verder</strong> Wangen program includes a series<br />

of progressing <strong>cavity</strong> <strong>pumps</strong>, augers and<br />

accessories. There are special series <strong>for</strong> the food<br />

industry and (waste) water treatment to name<br />

but a few. Including feed hopper <strong>pumps</strong> and on<br />

request also vertical <strong>pumps</strong> and custom made<br />

<strong>pumps</strong>. Our wide range of materials and seals<br />

and sophisticated accessories enable us to<br />

supply the best possible solution <strong>for</strong> almost<br />

any application. We will be happy to test your<br />

product in the testing facility.<br />

Flow up to 420 m³/h<br />

Pressure up to 40 bar<br />

Features and advantages<br />

Low pulsation, continuous flow<br />

Excellent self-priming<br />

Long life cycle<br />

High temperature resistant<br />

Installation in all positions<br />

Modular construction – fewer spare parts<br />

Excellent suitable <strong>for</strong> viscous products<br />

Multiple combinations of rotor and stator<br />

materials<br />

<strong>Progressing</strong> <strong>cavity</strong> <strong>pumps</strong> are being used<br />

in a wide range of industrial areas:<br />

Food industry<br />

Milk and dairy, fruit and vegetable processing,<br />

brewing industry and distilleries, poultry and<br />

meat processing.<br />

Pulp & Paper<br />

Production of endless paper, paper coating.<br />

Chemical & Biochemical industry<br />

Aggressive, highly viscous, toxic and shear<br />

sensitive materials, explosive flammable<br />

gases and dusts with air.<br />

Environmental industry<br />

Metering of chemical additives, waste water<br />

and sludge treatment, sludge dewatering,<br />

dewatered sludge treatment.<br />

Wangen <strong>Progressing</strong> Cavity Pumps | 3


Overview pump models<br />

The most important parts of the system are the moving<br />

part, the rotor and the fixed part, the stator, in which the<br />

rotor rotates. The rotor can be viewed as being a screw with<br />

an extremely high speed, great eccentric movement and a<br />

small diameter. The stator has one worm thread more than<br />

the rotor and twice the thread of the pitch. Consequently,<br />

there are continuously shift spaces (“progressing cavities“)<br />

between the rotor and the stator.<br />

KL Series<br />

The KL series of <strong>pumps</strong> are the standard series of progressing <strong>cavity</strong><br />

<strong>pumps</strong> <strong>for</strong> general industrial applications such as pumping lubricating<br />

media, media containing solids up to 10%, sludge and more.<br />

Flow range up to 400 m³/h<br />

Pressure up to 24 bar<br />

(R version max. 500 m³/h)<br />

KB series<br />

The KB series <strong>pumps</strong> are used <strong>for</strong> "heavy duty" operation; high solids,<br />

abrasive media, or <strong>for</strong> pumping media with a temperature > 80°C.<br />

The pump has a built-in hopper <strong>for</strong> sludgy media. These pump series<br />

is close coupled. Also hygienic versions available (CIP cleaning,<br />

polished RA < 0.8 μm).<br />

Flow range 150 m³/h<br />

Pressure up to 24 bar<br />

GL series<br />

The GL Series are developed <strong>for</strong> applications where high flow rates<br />

and high pressures are required. Viscous media, containing solids<br />

are handled well with this pump series. Applications are found in<br />

slurry tankers and umbilical systems, agriculture, biogas plants,<br />

<strong>for</strong> municipal slurries and environmental protection<br />

Flow range up to 420 m³/h<br />

Pressure up to 18 bar<br />

KL-T series<br />

Series KL-T progressing <strong>cavity</strong> pump is a submersible pump series<br />

<strong>for</strong> emptying media from containers and basins. Whether liquid,<br />

abrasive, lumpy, sticky or highly viscous, all media are handled<br />

gently and are pumped shear sensitive.<br />

Flow range 0.002 m³/h - 150 m³/h<br />

Pressure up to 40 bar


KL Series<br />

The KL series is the basic pump series of our Wangen pump<br />

range. These <strong>pumps</strong> can be equipped with various rotor/stator<br />

geometries and are used in almost all branches of industry<br />

<strong>for</strong> pumping low to high viscous mediawith or without solids.<br />

This pump is of exceptionally high quality and extremely cost<br />

effective.<br />

Flow range up to 400 m³/h<br />

Operating pressure up to 24 bar<br />

Viscosities 1 mPas - 3,000,000 mPas<br />

Technical details<br />

Flexible drive selection (helical geared motors, hydraulic motors)<br />

Available seal types Stuffing box, mechanical seal, LWD<br />

mechanical face seal, lip seals, with and without rinsing<br />

or buffer fluid<br />

Various rotor/stator geometries (S, L and H geometry)<br />

Stator with S-cone inlet <strong>for</strong> optimum filling of the pump chamber<br />

Fully developed, robust universal joint with or without<br />

pre-feeding screw<br />

Large variety of flange connections<br />

Robust bearing pedestal with close-coupled drive and selfcentering<br />

of the drive shaft (optionally with bare shaft)<br />

Features and benefits<br />

Low life cycle cost<br />

Extremely high viscosities<br />

Good pumping per<strong>for</strong>mance even<br />

with abrasive and fibrous materials<br />

in the media<br />

High suction lift (self-priming)<br />

Continuous flow prevents deposits<br />

or sedimentation<br />

Modular design <strong>for</strong> high flexibility<br />

Easy maintenance (large cleaning<br />

openings)<br />

Low-pulsation, continuous flow,<br />

pressure and viscosity-independent<br />

Option: base plate or mobile<br />

Applications<br />

Filling<br />

Distributing<br />

Loading<br />

Transfer duties<br />

Rinsing<br />

Metering<br />

Feeding<br />

Wangen <strong>Progressing</strong> Cavity Pumps | 5


Applications<br />

Filling<br />

Distributing<br />

Loading<br />

Transfer duties<br />

Rinsing<br />

Metering<br />

Feeding<br />

KL+ Series<br />

The -Wangen KL-+ models hopper feed <strong>pumps</strong> are excellent<br />

<strong>pumps</strong> <strong>for</strong> pumping difficult flowing, non-fluidising or high<br />

viscous media. The feed hopper and the feed screw ensure a<br />

perfect flow.<br />

Model KL-R<br />

The Wangen Model KL-R progressing <strong>cavity</strong> pump has a modular<br />

design. Its specially constructed hopper and sealing system enable<br />

the transfer of media without impairment of their structure or quality.<br />

A maintenance friendly, virtually gap-free version is also ideal <strong>for</strong> use<br />

in the food industry.<br />

Flow 0.004 - 150 m³/h<br />

Pressure up to 40 bar<br />

Technical details<br />

Flexible drive shaft selection<br />

Encapsulated mechanical seal, single or double acting,<br />

rinsed by the product<br />

Various rotor/stator geometries (standard, L and H geometry)<br />

Stator with S-cone inlet <strong>for</strong> optimum filling of the pumping<br />

chamber<br />

Easy cleaning thanks to construction with little dead space<br />

Materials with FDA certificate on request<br />

Discharge flange with self-emptying design<br />

Fully developed, robust universal joint with feed screw<br />

Robust bearing pedestal with close-coupled drive and selfcentering<br />

of the drive shaft<br />

Features & benefits<br />

Good pumping per<strong>for</strong>mance even<br />

with abrasive and fibrous materials<br />

in the media<br />

Modular design <strong>for</strong> high flexibility<br />

and short downtimes <strong>for</strong><br />

maintenance and repairs<br />

Hoppers available in various sizes<br />

Self-emptying hopper with cleaning<br />

connections<br />

Optionally with base plate or mobile<br />

Optional heating or cooling jackets


Model KL-RQ<br />

Wangen KL-RQ <strong>pumps</strong> are equipped with a big hopper<br />

feed device, serving as an integrated bridge breaker, and<br />

a collecting container <strong>for</strong> continuous feeding. They are<br />

developed <strong>for</strong> conveying dewatered sludge with high dry<br />

substance content (DS) of 15 to 45%.<br />

Flow 1 m³/h - 10 m³/h<br />

Pressure up to 12 bar<br />

Technical details<br />

Flexible drive selection<br />

Collecting container optionally in three standard sizes<br />

(1m³/h - 10m³/h), special sizes on request<br />

Enlargement possible with add-on funnel<br />

Fully developed robust universal joint with feed screw<br />

Robust bearing pedestal with close-coupled drive and<br />

self-centering of the drive shaft<br />

Features & benefits<br />

Modular design with short<br />

downtimes <strong>for</strong> maintenance<br />

Low construction with large<br />

container volume<br />

Little space required, with<br />

large collecting container<br />

Excellent metering, important<br />

<strong>for</strong> dryer and incinerator<br />

operation<br />

Constant metering because<br />

the discontinuous input is<br />

compensated by buffer volume<br />

in the collecting container<br />

Unattended operation possible<br />

Applications dewatering sludge<br />

From decanters to storage areas<br />

From filter press chambers to silos<br />

From screen belt presses to dryers<br />

Many other feeding jobs<br />

Wangen <strong>Progressing</strong> Cavity Pumps | 7


Model KL-RS<br />

The Wangen Model KL-RS pump is a hopper silo pump <strong>for</strong> conveying<br />

and metering dewatered sewage sludge with a dry substance content<br />

(DS) of 15 to 45%. This makes the Model KL-RS silo discharge pump<br />

an indispensable core unit in modern sewage plants.<br />

Flow up to 500 m³/h<br />

Pressure up to 12 bar<br />

Example of an application<br />

As silo discharge pump in modern sewage plants.<br />

Dewatered sewage sludge is stored temporarily<br />

in buffer tanks with capacities of up to 500 m³.<br />

From this point it is tranferred by the <strong>pumps</strong>,<br />

which are flange-fitted to the bottom of the silos,<br />

in automatic 24-hour dosing mode to a drying<br />

plant or an incineration plant.<br />

Technical details<br />

Flexible drive selection<br />

Double, maintenance-free shaft seal<br />

Rotor/stator quick-change facility<br />

Fully developed, robust universal joint<br />

Feeding screw equipped with bridge breaker<br />

Features & benefits<br />

The pump is directly flanged to the<br />

bottom of the silo<br />

Split frame design <strong>for</strong> installation in<br />

confined conditions<br />

Modular design with short downtimes<br />

<strong>for</strong> maintenance and repairs<br />

Slide valves at the end of the hopper<br />

tunnel enable inspection and monitoring<br />

work without dismantling the pump<br />

Shut-off slide valves enable changes<br />

of rotor/stator when the silo is full


KB Series<br />

The Wangen KB series of <strong>pumps</strong> are close coupled progressing<br />

<strong>cavity</strong> <strong>pumps</strong>. A very good series of standard and heavy duty<br />

<strong>pumps</strong> <strong>for</strong> pumping viscous and abrasive media. These pump<br />

series is also available in a hygienic version <strong>for</strong> food and<br />

pharmaceutical applications. According to 3A and EHEDG <strong>for</strong><br />

pumping in hygienic, clean and sterilized areas.<br />

Model KB-S / KB-S GG<br />

The Wangen Model KB-S en GG progressing <strong>cavity</strong> pump is close<br />

coupled to the drive and is pumping viscous as well as abrasive media.<br />

Flow 0.1 - 150 m³/h (GG version 5 m³/h)<br />

Pressure up to 24 bar (GG version 16 bar)<br />

Technical details<br />

Flexible drive selection<br />

Robust block housing <strong>for</strong> various gear flange fittings<br />

Various mechanical seals as standard<br />

Various rotor/stator geometries (S, L and H geometry)<br />

Stator with S-cone inlet <strong>for</strong> optimum filling of the pumping<br />

chamber<br />

Mature, robust universal joints with extended service life;<br />

non-clogging; with or without pre-feeding screw<br />

Large variety of flange connections<br />

Applications<br />

Dosing<br />

Rinsing<br />

Feeding<br />

Transfer pumping<br />

Features & Benefits<br />

Self-priming<br />

Rigorous modular principle<br />

<strong>for</strong> high flexibility<br />

Compact design<br />

Constant flow prevents<br />

deposits or sedimentation<br />

Optionally with base plate<br />

or mobile unit<br />

Good price/per<strong>for</strong>mance ratio<br />

(standard product group)<br />

Wangen <strong>Progressing</strong> Cavity Pumps | 9


Applications<br />

Dosing<br />

Rinsing<br />

Feeding<br />

Transfer duties<br />

Model KB-SL Hygienic<br />

The Wangen Model KB-SL Hygienic progressing <strong>cavity</strong> pump is a<br />

further development of the pump series KB-S <strong>for</strong> the food industry.<br />

All wetted parts polished RA < 0.8 μm. Other quality characteristics<br />

are gentle pumping, a virtually gap and crevice-free design, high<br />

availability and little maintenance.<br />

Flow up to 5 m³/h<br />

Pressure up to 16 bar<br />

Technical details<br />

Flexible drive selection<br />

Robust block housing <strong>for</strong> various gear<br />

flange fittings<br />

Polished surfaces<br />

Various rotor/stator geometries<br />

(S, L and H geometry)<br />

Large variety of flange connections<br />

Features & Benefits<br />

EHEDG certification<br />

Gentle pumping<br />

Excellent dosing accuracy<br />

Self-priming<br />

Rigid modular principle permits high<br />

flexibility (small stock of spares needed<br />

and short downtimes <strong>for</strong> repairs)<br />

Special versions available <strong>for</strong> adapting<br />

to existing plants<br />

Compact design, avoiding gaps and<br />

crevices<br />

Optional with one or two tangentially<br />

inclined cleaning connections<br />

Optional with base plate or mobile


GL Series<br />

The GL series are especially developed <strong>for</strong> applications<br />

where high flow rates and high pressures are required.<br />

Viscous media containing solids, are handled well with<br />

this pump series. Applications are found in slurry tankers<br />

and umbilical systems, agriculture, biogas plants, <strong>for</strong><br />

municipal slurries and environmental protection.<br />

Model GL-F<br />

Wangen model GL-F progressing <strong>cavity</strong> <strong>pumps</strong> have a compact<br />

design. They can be used to achieve high flow rates and high<br />

pressures. Connected to slurry tankers and umbilical systems<br />

they can be used very well <strong>for</strong> a great variety of media – liquid<br />

or viscous, pulpy or loaded with solids.<br />

Flow 60 - 420 m³/h<br />

Pressure depending on geometry 6-12-18 bar<br />

Technical details<br />

Driven by PTO or drive shaft with feather key<br />

Hollow rotors <strong>for</strong> smooth running<br />

Maintenance-free mechanical seal (independent of<br />

the sense of rotation)<br />

Suction housing with large inspection and cleaning holes<br />

Three suction connections in DN 150/DN 200 (square flange)<br />

Discharge flange DN 150 (round flange)<br />

Rein<strong>for</strong>ced universal joint<br />

Double bearing arrangement with tapered roller bearings<br />

Robust bearing pedestal <strong>for</strong> safe absorption of <strong>for</strong>ces<br />

Features & benefits<br />

Good pumping per<strong>for</strong>mance even<br />

with abrasive and fibrous materials<br />

Almost pulsation-free flow<br />

High-pressure per<strong>for</strong>mance<br />

Self-priming<br />

Compact construction based on<br />

modular principle <strong>for</strong> high flexibility<br />

Easy connected on slurry tankers<br />

or trolleys<br />

Applications<br />

Agriculture industry<br />

Municipalities<br />

Environmental protection<br />

Suction filling<br />

Distributing<br />

Transfer duties<br />

Rinsing<br />

Irrigation<br />

Umbilical systems<br />

Wangen <strong>Progressing</strong> Cavity Pumps | 11


Features & Benefits<br />

High pressure rating<br />

Self-priming<br />

Rigorous modular principle<br />

<strong>for</strong> high flexibility<br />

Constant flow speeds<br />

No tangling of fibers around<br />

the joint or joint connections<br />

No <strong>for</strong>eign matter in the<br />

suction housing<br />

Optimum service life even<br />

with difficult media<br />

Model GL-S<br />

Wangen model GL-S progressing <strong>cavity</strong> <strong>pumps</strong> are very well equipped<br />

<strong>for</strong> umbilical systems to pump large slurry volumes easily. They can be<br />

used as stationary <strong>pumps</strong> or – connected on slurry tankers or trolleys<br />

– <strong>for</strong> mobile duties. Numerous versions make the GL-S a pump <strong>for</strong><br />

universal use. The GL-S <strong>pumps</strong> handle watery or viscous products as<br />

easily as materials with high solids content.<br />

Flow 25 - 120 m³/h<br />

Pressure depending on<br />

geometry 6-12-18 bar<br />

Technical details<br />

Driven by PTO or drive shaft with feather key<br />

Modern sealing system (LWD mechanical face seal)<br />

Suction housing with large inspection and cleaning holes<br />

Robust universal joint <strong>for</strong> safe operation<br />

Safety and flexibility thanks to various additional features such<br />

as a pneumatic overflow unit, bypass and multi-way slide valve<br />

Accessories<br />

Wangen progressing <strong>cavity</strong> <strong>pumps</strong> are excellent <strong>pumps</strong> <strong>for</strong> pumping<br />

(high) viscous media and other fluid mixtures. <strong>Verder</strong> offers a<br />

comprehensive program of accessories and sealing possibilities to<br />

provide safe operation and expansion of the application areas.<br />

Pressure monitors<br />

Temperature monitors<br />

Level meters<br />

Flow meters<br />

Supply containers/buffer<br />

pressure containers<br />

Lubricant dosing devices<br />

Overflow units<br />

Slide valves<br />

Suction/delivery hose<br />

Applications<br />

Agriculture industry<br />

Municipalities<br />

Environmental<br />

protection<br />

Suction<br />

Filling<br />

Distributing<br />

Transfer duties<br />

Rinsing<br />

Irrigation<br />

Umbilical systems


KL-T Series<br />

The Wangen Model KL-T progressing <strong>cavity</strong> <strong>pumps</strong> can be used<br />

as as a submersible pump <strong>for</strong> emptying media from containers<br />

and basins. Whether liquid, abrasive, lumpy, sticky of highly<br />

viscous, the media are handled gently, and without impairment<br />

of structure and quality.<br />

Model KL-T<br />

Flow 0.002 m³/h - 150 m³/h<br />

Pressure 40 bar<br />

Technical details<br />

Service-proven sealing systems<br />

Specially designed joints<br />

Various geometries and pump sizes<br />

Special feed unit versions possible<br />

Features & Benefits<br />

Low-pulsation, continuous conveyance<br />

independent of pressure and viscosity<br />

Self-priming<br />

High dosing precision even at low<br />

speeds<br />

Rigorous modular principle simplifies<br />

the handling of spare parts<br />

Little space required thanks to vertical<br />

design<br />

Configuration and length according<br />

to the customer's wishes<br />

Maintenance-friendly<br />

High operational reliability<br />

Excellent price/per<strong>for</strong>mance ratio<br />

Applications<br />

Filling<br />

Transfer pumping<br />

Rinsing<br />

Dosing<br />

Feeding<br />

Wangen <strong>Progressing</strong> Cavity Pumps | 13


The <strong>Verder</strong> Group<br />

<strong>Passion</strong> <strong>for</strong> <strong>pumps</strong><br />

Liquids handling is the original passion of the <strong>Verder</strong> Group.<br />

Its liquids handling companies supply a wide range of first-class<br />

<strong>pumps</strong> <strong>for</strong> a variety of industrial purposes.<br />

<strong>Verder</strong> Liquids is active in many industrial sectors: chemical<br />

and process industry, food, pharmaceutical, water treatment,<br />

and environmental industries. Within these industries pump<br />

requirements vary enormously and applications and needs<br />

change frequently.<br />

In order to ensure we provide the best solutions, we analyse<br />

and monitor industrial trends as well as maintaining close<br />

relationships with our customers.<br />

International presence<br />

The <strong>Verder</strong> Group Liquids division has affiliates in:<br />

Austria - Belgium – Bulgaria - China - Czech Republic – Denmark -<br />

France – Germany - Great Britain - Hungary - The Netherlands -<br />

Poland - Romania - Slovakia - South Africa - Switzerland - USA<br />

Your advantages<br />

The advantages of working with us are clear, we offer you:<br />

Single-source solutions: <strong>Verder</strong>’s wide and complementary range of<br />

<strong>pumps</strong> allows you to source your entire pumping needs from one<br />

company, reducing your costs;<br />

Expertise: years of providing pumping solutions to industry have given<br />

us valuable expertise and knowledge which we are able to use to supply<br />

the most appropriate and reliable <strong>pumps</strong>;<br />

International affiliated company: our size gives you the confidence<br />

that you are dealing with a powerful international pump company and<br />

if your project involves overseas work then you can profit from our<br />

international network of companies.<br />

Contact <strong>Verder</strong><br />

If you would like to know more about our pumping solutions then please<br />

visit our website www.verder.com/liquidshandling.<br />

You will find the full range of <strong>pumps</strong> as well as application stories, latest<br />

news and the contact details of our local specialists.


Wangen progressing <strong>cavity</strong> <strong>pumps</strong><br />

<strong>for</strong> shear sensitive pumping


wangen_broch_rev01_2012_DK_(uk)<br />

Any questions? You may still have questions and/or comments<br />

after reading this brochure. Please feel free to contact us on<br />

+45 3636 4600. You can also respond via email to info@verder.dk.<br />

For more in<strong>for</strong>mation, please visit our website www.verder.dk<br />

VERDER A/S<br />

H.J Holstvej 26<br />

DK-2610 Rødovre<br />

Denmark<br />

TEL +45 3636 4600<br />

HOTLINE +45 6069 2444<br />

MAIL info@verder.dk<br />

WEB www.verder.dk<br />

AT Wien BE Aartselaar BG Sofia CH Basel CN Shanghai CZ Praha DE Haan DK Rødovre<br />

FR Eragny s/Oise GB Castle<strong>for</strong>d HU Budapest NL Groningen/Vleuten PL Katowice<br />

RO Bucuresti/Sibiu SK Bratislava US Macon (GA) ZA Northriding

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