Progressing cavity pumps - Verder - Passion for pumps
Progressing cavity pumps - Verder - Passion for pumps
Progressing cavity pumps - Verder - Passion for pumps
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WANGEN<br />
<strong>Progressing</strong> <strong>cavity</strong> <strong>pumps</strong>
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nel settore della tipografia e della stampa. Lorem Ipsum è<br />
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OVERVIEW PUMPLINES SUBHEADING CAPS<br />
SUBHEADING BOLD PUMPNAME Explantion pumptype<br />
il testo segnaposto standard sin dal sedicesimo secolo, quando un<br />
anonimo tipografo prese una cassetta di caratteri e li assemblò per<br />
preparare un testo campione. È sopravvissuto<br />
Wangen progressing <strong>cavity</strong> <strong>pumps</strong><br />
TableBlueline max. 90 m3 <strong>for</strong> shear sensitive /h pumping<br />
TableBlueline max. 16 bar<br />
TableBlueline EPDM, NR, NBR, CSM<br />
TableBlueline max. 9 m<br />
SUBHEADING BOLD PUMPNAME Explantion pumptype<br />
il testo segnaposto standard sin dal sedicesimo secolo, quando un<br />
anonimo tipografo prese una cassetta di caratteri e li assemblò per<br />
preparare un testo campione. È sopravvissuto<br />
TableBlueline max. 90 m 3 /h<br />
TableBlueline max. 16 bar<br />
TableBlueline EPDM, NR, NBR, CSM<br />
TableBlueline max. 9 m<br />
Explantion pumptype<br />
il testo segnaposto standard sin dal sedicesimo secolo, quando un<br />
anonimo tipografo prese una cassetta di caratteri e li assemblò per<br />
preparare un testo campione. È sopravvissuto anonimo tipografo<br />
prese una cassetta di caratteri e li assemblò per preparare un testo<br />
campione. È sopravvissuto<br />
Explantion pumptype<br />
il testo segnaposto standard sin dal sedicesimo secolo, quando un<br />
anonimo tipografo prese una cassetta di caratteri e li assemblò per<br />
preparare un testo campione. È sopravvissuto anonimo tipografo<br />
prese una cassetta di caratteri e li assemblò per preparare un testo<br />
campione. È sopravvissuto
Wangen<br />
<strong>pumps</strong> <strong>for</strong> viscous and high temperature products<br />
The Wangen program of progressing <strong>cavity</strong> <strong>pumps</strong> is a high quality line of eccentric<br />
<strong>pumps</strong>, reliable and with an extended long life cycle. The basis of the success of<br />
the Wangen <strong>pumps</strong> is a combination of qualified and dediated technical staff from<br />
Wangen and the application and market knowledge of <strong>Verder</strong> A/S, with a long<br />
experience in advice and technical application possibilities.<br />
The <strong>Verder</strong> Wangen program includes a series<br />
of progressing <strong>cavity</strong> <strong>pumps</strong>, augers and<br />
accessories. There are special series <strong>for</strong> the food<br />
industry and (waste) water treatment to name<br />
but a few. Including feed hopper <strong>pumps</strong> and on<br />
request also vertical <strong>pumps</strong> and custom made<br />
<strong>pumps</strong>. Our wide range of materials and seals<br />
and sophisticated accessories enable us to<br />
supply the best possible solution <strong>for</strong> almost<br />
any application. We will be happy to test your<br />
product in the testing facility.<br />
Flow up to 420 m³/h<br />
Pressure up to 40 bar<br />
Features and advantages<br />
Low pulsation, continuous flow<br />
Excellent self-priming<br />
Long life cycle<br />
High temperature resistant<br />
Installation in all positions<br />
Modular construction – fewer spare parts<br />
Excellent suitable <strong>for</strong> viscous products<br />
Multiple combinations of rotor and stator<br />
materials<br />
<strong>Progressing</strong> <strong>cavity</strong> <strong>pumps</strong> are being used<br />
in a wide range of industrial areas:<br />
Food industry<br />
Milk and dairy, fruit and vegetable processing,<br />
brewing industry and distilleries, poultry and<br />
meat processing.<br />
Pulp & Paper<br />
Production of endless paper, paper coating.<br />
Chemical & Biochemical industry<br />
Aggressive, highly viscous, toxic and shear<br />
sensitive materials, explosive flammable<br />
gases and dusts with air.<br />
Environmental industry<br />
Metering of chemical additives, waste water<br />
and sludge treatment, sludge dewatering,<br />
dewatered sludge treatment.<br />
Wangen <strong>Progressing</strong> Cavity Pumps | 3
Overview pump models<br />
The most important parts of the system are the moving<br />
part, the rotor and the fixed part, the stator, in which the<br />
rotor rotates. The rotor can be viewed as being a screw with<br />
an extremely high speed, great eccentric movement and a<br />
small diameter. The stator has one worm thread more than<br />
the rotor and twice the thread of the pitch. Consequently,<br />
there are continuously shift spaces (“progressing cavities“)<br />
between the rotor and the stator.<br />
KL Series<br />
The KL series of <strong>pumps</strong> are the standard series of progressing <strong>cavity</strong><br />
<strong>pumps</strong> <strong>for</strong> general industrial applications such as pumping lubricating<br />
media, media containing solids up to 10%, sludge and more.<br />
Flow range up to 400 m³/h<br />
Pressure up to 24 bar<br />
(R version max. 500 m³/h)<br />
KB series<br />
The KB series <strong>pumps</strong> are used <strong>for</strong> "heavy duty" operation; high solids,<br />
abrasive media, or <strong>for</strong> pumping media with a temperature > 80°C.<br />
The pump has a built-in hopper <strong>for</strong> sludgy media. These pump series<br />
is close coupled. Also hygienic versions available (CIP cleaning,<br />
polished RA < 0.8 μm).<br />
Flow range 150 m³/h<br />
Pressure up to 24 bar<br />
GL series<br />
The GL Series are developed <strong>for</strong> applications where high flow rates<br />
and high pressures are required. Viscous media, containing solids<br />
are handled well with this pump series. Applications are found in<br />
slurry tankers and umbilical systems, agriculture, biogas plants,<br />
<strong>for</strong> municipal slurries and environmental protection<br />
Flow range up to 420 m³/h<br />
Pressure up to 18 bar<br />
KL-T series<br />
Series KL-T progressing <strong>cavity</strong> pump is a submersible pump series<br />
<strong>for</strong> emptying media from containers and basins. Whether liquid,<br />
abrasive, lumpy, sticky or highly viscous, all media are handled<br />
gently and are pumped shear sensitive.<br />
Flow range 0.002 m³/h - 150 m³/h<br />
Pressure up to 40 bar
KL Series<br />
The KL series is the basic pump series of our Wangen pump<br />
range. These <strong>pumps</strong> can be equipped with various rotor/stator<br />
geometries and are used in almost all branches of industry<br />
<strong>for</strong> pumping low to high viscous mediawith or without solids.<br />
This pump is of exceptionally high quality and extremely cost<br />
effective.<br />
Flow range up to 400 m³/h<br />
Operating pressure up to 24 bar<br />
Viscosities 1 mPas - 3,000,000 mPas<br />
Technical details<br />
Flexible drive selection (helical geared motors, hydraulic motors)<br />
Available seal types Stuffing box, mechanical seal, LWD<br />
mechanical face seal, lip seals, with and without rinsing<br />
or buffer fluid<br />
Various rotor/stator geometries (S, L and H geometry)<br />
Stator with S-cone inlet <strong>for</strong> optimum filling of the pump chamber<br />
Fully developed, robust universal joint with or without<br />
pre-feeding screw<br />
Large variety of flange connections<br />
Robust bearing pedestal with close-coupled drive and selfcentering<br />
of the drive shaft (optionally with bare shaft)<br />
Features and benefits<br />
Low life cycle cost<br />
Extremely high viscosities<br />
Good pumping per<strong>for</strong>mance even<br />
with abrasive and fibrous materials<br />
in the media<br />
High suction lift (self-priming)<br />
Continuous flow prevents deposits<br />
or sedimentation<br />
Modular design <strong>for</strong> high flexibility<br />
Easy maintenance (large cleaning<br />
openings)<br />
Low-pulsation, continuous flow,<br />
pressure and viscosity-independent<br />
Option: base plate or mobile<br />
Applications<br />
Filling<br />
Distributing<br />
Loading<br />
Transfer duties<br />
Rinsing<br />
Metering<br />
Feeding<br />
Wangen <strong>Progressing</strong> Cavity Pumps | 5
Applications<br />
Filling<br />
Distributing<br />
Loading<br />
Transfer duties<br />
Rinsing<br />
Metering<br />
Feeding<br />
KL+ Series<br />
The -Wangen KL-+ models hopper feed <strong>pumps</strong> are excellent<br />
<strong>pumps</strong> <strong>for</strong> pumping difficult flowing, non-fluidising or high<br />
viscous media. The feed hopper and the feed screw ensure a<br />
perfect flow.<br />
Model KL-R<br />
The Wangen Model KL-R progressing <strong>cavity</strong> pump has a modular<br />
design. Its specially constructed hopper and sealing system enable<br />
the transfer of media without impairment of their structure or quality.<br />
A maintenance friendly, virtually gap-free version is also ideal <strong>for</strong> use<br />
in the food industry.<br />
Flow 0.004 - 150 m³/h<br />
Pressure up to 40 bar<br />
Technical details<br />
Flexible drive shaft selection<br />
Encapsulated mechanical seal, single or double acting,<br />
rinsed by the product<br />
Various rotor/stator geometries (standard, L and H geometry)<br />
Stator with S-cone inlet <strong>for</strong> optimum filling of the pumping<br />
chamber<br />
Easy cleaning thanks to construction with little dead space<br />
Materials with FDA certificate on request<br />
Discharge flange with self-emptying design<br />
Fully developed, robust universal joint with feed screw<br />
Robust bearing pedestal with close-coupled drive and selfcentering<br />
of the drive shaft<br />
Features & benefits<br />
Good pumping per<strong>for</strong>mance even<br />
with abrasive and fibrous materials<br />
in the media<br />
Modular design <strong>for</strong> high flexibility<br />
and short downtimes <strong>for</strong><br />
maintenance and repairs<br />
Hoppers available in various sizes<br />
Self-emptying hopper with cleaning<br />
connections<br />
Optionally with base plate or mobile<br />
Optional heating or cooling jackets
Model KL-RQ<br />
Wangen KL-RQ <strong>pumps</strong> are equipped with a big hopper<br />
feed device, serving as an integrated bridge breaker, and<br />
a collecting container <strong>for</strong> continuous feeding. They are<br />
developed <strong>for</strong> conveying dewatered sludge with high dry<br />
substance content (DS) of 15 to 45%.<br />
Flow 1 m³/h - 10 m³/h<br />
Pressure up to 12 bar<br />
Technical details<br />
Flexible drive selection<br />
Collecting container optionally in three standard sizes<br />
(1m³/h - 10m³/h), special sizes on request<br />
Enlargement possible with add-on funnel<br />
Fully developed robust universal joint with feed screw<br />
Robust bearing pedestal with close-coupled drive and<br />
self-centering of the drive shaft<br />
Features & benefits<br />
Modular design with short<br />
downtimes <strong>for</strong> maintenance<br />
Low construction with large<br />
container volume<br />
Little space required, with<br />
large collecting container<br />
Excellent metering, important<br />
<strong>for</strong> dryer and incinerator<br />
operation<br />
Constant metering because<br />
the discontinuous input is<br />
compensated by buffer volume<br />
in the collecting container<br />
Unattended operation possible<br />
Applications dewatering sludge<br />
From decanters to storage areas<br />
From filter press chambers to silos<br />
From screen belt presses to dryers<br />
Many other feeding jobs<br />
Wangen <strong>Progressing</strong> Cavity Pumps | 7
Model KL-RS<br />
The Wangen Model KL-RS pump is a hopper silo pump <strong>for</strong> conveying<br />
and metering dewatered sewage sludge with a dry substance content<br />
(DS) of 15 to 45%. This makes the Model KL-RS silo discharge pump<br />
an indispensable core unit in modern sewage plants.<br />
Flow up to 500 m³/h<br />
Pressure up to 12 bar<br />
Example of an application<br />
As silo discharge pump in modern sewage plants.<br />
Dewatered sewage sludge is stored temporarily<br />
in buffer tanks with capacities of up to 500 m³.<br />
From this point it is tranferred by the <strong>pumps</strong>,<br />
which are flange-fitted to the bottom of the silos,<br />
in automatic 24-hour dosing mode to a drying<br />
plant or an incineration plant.<br />
Technical details<br />
Flexible drive selection<br />
Double, maintenance-free shaft seal<br />
Rotor/stator quick-change facility<br />
Fully developed, robust universal joint<br />
Feeding screw equipped with bridge breaker<br />
Features & benefits<br />
The pump is directly flanged to the<br />
bottom of the silo<br />
Split frame design <strong>for</strong> installation in<br />
confined conditions<br />
Modular design with short downtimes<br />
<strong>for</strong> maintenance and repairs<br />
Slide valves at the end of the hopper<br />
tunnel enable inspection and monitoring<br />
work without dismantling the pump<br />
Shut-off slide valves enable changes<br />
of rotor/stator when the silo is full
KB Series<br />
The Wangen KB series of <strong>pumps</strong> are close coupled progressing<br />
<strong>cavity</strong> <strong>pumps</strong>. A very good series of standard and heavy duty<br />
<strong>pumps</strong> <strong>for</strong> pumping viscous and abrasive media. These pump<br />
series is also available in a hygienic version <strong>for</strong> food and<br />
pharmaceutical applications. According to 3A and EHEDG <strong>for</strong><br />
pumping in hygienic, clean and sterilized areas.<br />
Model KB-S / KB-S GG<br />
The Wangen Model KB-S en GG progressing <strong>cavity</strong> pump is close<br />
coupled to the drive and is pumping viscous as well as abrasive media.<br />
Flow 0.1 - 150 m³/h (GG version 5 m³/h)<br />
Pressure up to 24 bar (GG version 16 bar)<br />
Technical details<br />
Flexible drive selection<br />
Robust block housing <strong>for</strong> various gear flange fittings<br />
Various mechanical seals as standard<br />
Various rotor/stator geometries (S, L and H geometry)<br />
Stator with S-cone inlet <strong>for</strong> optimum filling of the pumping<br />
chamber<br />
Mature, robust universal joints with extended service life;<br />
non-clogging; with or without pre-feeding screw<br />
Large variety of flange connections<br />
Applications<br />
Dosing<br />
Rinsing<br />
Feeding<br />
Transfer pumping<br />
Features & Benefits<br />
Self-priming<br />
Rigorous modular principle<br />
<strong>for</strong> high flexibility<br />
Compact design<br />
Constant flow prevents<br />
deposits or sedimentation<br />
Optionally with base plate<br />
or mobile unit<br />
Good price/per<strong>for</strong>mance ratio<br />
(standard product group)<br />
Wangen <strong>Progressing</strong> Cavity Pumps | 9
Applications<br />
Dosing<br />
Rinsing<br />
Feeding<br />
Transfer duties<br />
Model KB-SL Hygienic<br />
The Wangen Model KB-SL Hygienic progressing <strong>cavity</strong> pump is a<br />
further development of the pump series KB-S <strong>for</strong> the food industry.<br />
All wetted parts polished RA < 0.8 μm. Other quality characteristics<br />
are gentle pumping, a virtually gap and crevice-free design, high<br />
availability and little maintenance.<br />
Flow up to 5 m³/h<br />
Pressure up to 16 bar<br />
Technical details<br />
Flexible drive selection<br />
Robust block housing <strong>for</strong> various gear<br />
flange fittings<br />
Polished surfaces<br />
Various rotor/stator geometries<br />
(S, L and H geometry)<br />
Large variety of flange connections<br />
Features & Benefits<br />
EHEDG certification<br />
Gentle pumping<br />
Excellent dosing accuracy<br />
Self-priming<br />
Rigid modular principle permits high<br />
flexibility (small stock of spares needed<br />
and short downtimes <strong>for</strong> repairs)<br />
Special versions available <strong>for</strong> adapting<br />
to existing plants<br />
Compact design, avoiding gaps and<br />
crevices<br />
Optional with one or two tangentially<br />
inclined cleaning connections<br />
Optional with base plate or mobile
GL Series<br />
The GL series are especially developed <strong>for</strong> applications<br />
where high flow rates and high pressures are required.<br />
Viscous media containing solids, are handled well with<br />
this pump series. Applications are found in slurry tankers<br />
and umbilical systems, agriculture, biogas plants, <strong>for</strong><br />
municipal slurries and environmental protection.<br />
Model GL-F<br />
Wangen model GL-F progressing <strong>cavity</strong> <strong>pumps</strong> have a compact<br />
design. They can be used to achieve high flow rates and high<br />
pressures. Connected to slurry tankers and umbilical systems<br />
they can be used very well <strong>for</strong> a great variety of media – liquid<br />
or viscous, pulpy or loaded with solids.<br />
Flow 60 - 420 m³/h<br />
Pressure depending on geometry 6-12-18 bar<br />
Technical details<br />
Driven by PTO or drive shaft with feather key<br />
Hollow rotors <strong>for</strong> smooth running<br />
Maintenance-free mechanical seal (independent of<br />
the sense of rotation)<br />
Suction housing with large inspection and cleaning holes<br />
Three suction connections in DN 150/DN 200 (square flange)<br />
Discharge flange DN 150 (round flange)<br />
Rein<strong>for</strong>ced universal joint<br />
Double bearing arrangement with tapered roller bearings<br />
Robust bearing pedestal <strong>for</strong> safe absorption of <strong>for</strong>ces<br />
Features & benefits<br />
Good pumping per<strong>for</strong>mance even<br />
with abrasive and fibrous materials<br />
Almost pulsation-free flow<br />
High-pressure per<strong>for</strong>mance<br />
Self-priming<br />
Compact construction based on<br />
modular principle <strong>for</strong> high flexibility<br />
Easy connected on slurry tankers<br />
or trolleys<br />
Applications<br />
Agriculture industry<br />
Municipalities<br />
Environmental protection<br />
Suction filling<br />
Distributing<br />
Transfer duties<br />
Rinsing<br />
Irrigation<br />
Umbilical systems<br />
Wangen <strong>Progressing</strong> Cavity Pumps | 11
Features & Benefits<br />
High pressure rating<br />
Self-priming<br />
Rigorous modular principle<br />
<strong>for</strong> high flexibility<br />
Constant flow speeds<br />
No tangling of fibers around<br />
the joint or joint connections<br />
No <strong>for</strong>eign matter in the<br />
suction housing<br />
Optimum service life even<br />
with difficult media<br />
Model GL-S<br />
Wangen model GL-S progressing <strong>cavity</strong> <strong>pumps</strong> are very well equipped<br />
<strong>for</strong> umbilical systems to pump large slurry volumes easily. They can be<br />
used as stationary <strong>pumps</strong> or – connected on slurry tankers or trolleys<br />
– <strong>for</strong> mobile duties. Numerous versions make the GL-S a pump <strong>for</strong><br />
universal use. The GL-S <strong>pumps</strong> handle watery or viscous products as<br />
easily as materials with high solids content.<br />
Flow 25 - 120 m³/h<br />
Pressure depending on<br />
geometry 6-12-18 bar<br />
Technical details<br />
Driven by PTO or drive shaft with feather key<br />
Modern sealing system (LWD mechanical face seal)<br />
Suction housing with large inspection and cleaning holes<br />
Robust universal joint <strong>for</strong> safe operation<br />
Safety and flexibility thanks to various additional features such<br />
as a pneumatic overflow unit, bypass and multi-way slide valve<br />
Accessories<br />
Wangen progressing <strong>cavity</strong> <strong>pumps</strong> are excellent <strong>pumps</strong> <strong>for</strong> pumping<br />
(high) viscous media and other fluid mixtures. <strong>Verder</strong> offers a<br />
comprehensive program of accessories and sealing possibilities to<br />
provide safe operation and expansion of the application areas.<br />
Pressure monitors<br />
Temperature monitors<br />
Level meters<br />
Flow meters<br />
Supply containers/buffer<br />
pressure containers<br />
Lubricant dosing devices<br />
Overflow units<br />
Slide valves<br />
Suction/delivery hose<br />
Applications<br />
Agriculture industry<br />
Municipalities<br />
Environmental<br />
protection<br />
Suction<br />
Filling<br />
Distributing<br />
Transfer duties<br />
Rinsing<br />
Irrigation<br />
Umbilical systems
KL-T Series<br />
The Wangen Model KL-T progressing <strong>cavity</strong> <strong>pumps</strong> can be used<br />
as as a submersible pump <strong>for</strong> emptying media from containers<br />
and basins. Whether liquid, abrasive, lumpy, sticky of highly<br />
viscous, the media are handled gently, and without impairment<br />
of structure and quality.<br />
Model KL-T<br />
Flow 0.002 m³/h - 150 m³/h<br />
Pressure 40 bar<br />
Technical details<br />
Service-proven sealing systems<br />
Specially designed joints<br />
Various geometries and pump sizes<br />
Special feed unit versions possible<br />
Features & Benefits<br />
Low-pulsation, continuous conveyance<br />
independent of pressure and viscosity<br />
Self-priming<br />
High dosing precision even at low<br />
speeds<br />
Rigorous modular principle simplifies<br />
the handling of spare parts<br />
Little space required thanks to vertical<br />
design<br />
Configuration and length according<br />
to the customer's wishes<br />
Maintenance-friendly<br />
High operational reliability<br />
Excellent price/per<strong>for</strong>mance ratio<br />
Applications<br />
Filling<br />
Transfer pumping<br />
Rinsing<br />
Dosing<br />
Feeding<br />
Wangen <strong>Progressing</strong> Cavity Pumps | 13
The <strong>Verder</strong> Group<br />
<strong>Passion</strong> <strong>for</strong> <strong>pumps</strong><br />
Liquids handling is the original passion of the <strong>Verder</strong> Group.<br />
Its liquids handling companies supply a wide range of first-class<br />
<strong>pumps</strong> <strong>for</strong> a variety of industrial purposes.<br />
<strong>Verder</strong> Liquids is active in many industrial sectors: chemical<br />
and process industry, food, pharmaceutical, water treatment,<br />
and environmental industries. Within these industries pump<br />
requirements vary enormously and applications and needs<br />
change frequently.<br />
In order to ensure we provide the best solutions, we analyse<br />
and monitor industrial trends as well as maintaining close<br />
relationships with our customers.<br />
International presence<br />
The <strong>Verder</strong> Group Liquids division has affiliates in:<br />
Austria - Belgium – Bulgaria - China - Czech Republic – Denmark -<br />
France – Germany - Great Britain - Hungary - The Netherlands -<br />
Poland - Romania - Slovakia - South Africa - Switzerland - USA<br />
Your advantages<br />
The advantages of working with us are clear, we offer you:<br />
Single-source solutions: <strong>Verder</strong>’s wide and complementary range of<br />
<strong>pumps</strong> allows you to source your entire pumping needs from one<br />
company, reducing your costs;<br />
Expertise: years of providing pumping solutions to industry have given<br />
us valuable expertise and knowledge which we are able to use to supply<br />
the most appropriate and reliable <strong>pumps</strong>;<br />
International affiliated company: our size gives you the confidence<br />
that you are dealing with a powerful international pump company and<br />
if your project involves overseas work then you can profit from our<br />
international network of companies.<br />
Contact <strong>Verder</strong><br />
If you would like to know more about our pumping solutions then please<br />
visit our website www.verder.com/liquidshandling.<br />
You will find the full range of <strong>pumps</strong> as well as application stories, latest<br />
news and the contact details of our local specialists.
Wangen progressing <strong>cavity</strong> <strong>pumps</strong><br />
<strong>for</strong> shear sensitive pumping
wangen_broch_rev01_2012_DK_(uk)<br />
Any questions? You may still have questions and/or comments<br />
after reading this brochure. Please feel free to contact us on<br />
+45 3636 4600. You can also respond via email to info@verder.dk.<br />
For more in<strong>for</strong>mation, please visit our website www.verder.dk<br />
VERDER A/S<br />
H.J Holstvej 26<br />
DK-2610 Rødovre<br />
Denmark<br />
TEL +45 3636 4600<br />
HOTLINE +45 6069 2444<br />
MAIL info@verder.dk<br />
WEB www.verder.dk<br />
AT Wien BE Aartselaar BG Sofia CH Basel CN Shanghai CZ Praha DE Haan DK Rødovre<br />
FR Eragny s/Oise GB Castle<strong>for</strong>d HU Budapest NL Groningen/Vleuten PL Katowice<br />
RO Bucuresti/Sibiu SK Bratislava US Macon (GA) ZA Northriding