Stage Projector BP 3000 Halogen - Pani Projection and Lighting

Stage Projector 

BP 3000 Halogen 

Order Code: 

Kandlgasse 23 A-1070 Vienna 

22106

Stage Projector BP 3000 Halogen Pani Projection and Lighting Vertriebs GmbH 

CONTENTS 

Status of March 2007 Page 

1) Dimension Drawing ....................................................2 

1.1) Projector................................................................................ 2 

1.1.1) Yoke Mounted for "Standing" Application.............................. 2 

1.1.2) Yoke Mounted for "Hanging" Application .............................. 2 

2) Position Drawing.........................................................3 

2.1) Projector 

Legend for 2.1)...................................................................... 3 

3) Mounting Accessories................................................4 

3.1) Undercarriage for 

Projectors of the "Compact"-Series ...................................... 4 

3.2) Rolling Undercarriage for 


3.3) Projector Cart for 


3.4) Hanging Apparatus for 


3.5) 28mm DIN- Stud with 

Welded Mounting Plate......................................................... 6 

4) Construction................................................................6 

4.1) Mechanical Construction of the Projector ............................. 6 

4.2) Electrical Assembly of the Projector...................................... 6 

4.3) Slide Carrier and Slide Cooling Fan...................................... 6 

4.3.1) Electrical Connection of the 

Slide Cooling Ventilator Fan.................................................. 6 

5) Operating Tips.............................................................7 

5.1) Installation of the Halogen Lamp 

5.1.2) Lamp Adjustment .................................................................. 7 

5.3) Vertical Adjustment of the Projector...................................... 7 

5.4) Yoke Assembly for 

“Standing” or “Hanging Configurations” ................................ 7 

6) Position Drawing Condenser System .......................8 

Legend for 6) .................................................................................... 8 

7) Electrical Connection .................................................9 

7.1) Main Connection ................................................................... 9 

8) Objective Lenses.........................................................9 

8.1) Front Condenser Lens..........................................9 

8.2) Projection Objective..............................................9 

8.3) Effect-and Vario-objective ....................................9 

9) Projection Diagram ...................................................10 

10) Slide (Transparency) Material ..................................11 

11) Electrical Schematic .................................................12 

12) Basic Unit as Delivered ............................................12 

13) Accessories...............................................................13 

14) General Technical Data ............................................14 

15) Spare Parts..........................................................14, 15 

1


1) Dimension Drawing 


1.1.1) Yoke Mounted for "Standing" Application 

1.1.2) Yoke Mounted for "Hanging" Application 

2 

PANI AUSTRIA 

Type G5 03 

O.C. 12401 

PANI AUSTRIA 

Type G503 

O.C. 12401


2) Position Drawing 


5 8 4 6 

Legend 

11 

3 

1 Adjustable Clamp Lever for Quick Adjust (On Both Sides) 

2 Hand Wheel for Fine Adjustment 

3 Fastener for Housing Cover 

4 Housing Cover 

5 Objective Lens Support Bolts 

6 Telescoping Rails 

7 Support Yoke 

8 Clamp for Slide Carrier Rotation 

9 Slide Carrier Position Lock 

10 Slide Carrier 

11 function not implemented 

12 Ventilator Connector 

13 Slide Cooling Ventilator Fan 

14 Mounting Plate for Control Box G405/.. 

3 

2 

12 

1 

14 

7 

10 9 

PANI AUSTRIA 

Type G503 

O.C. 12401 

13


3) Mounting Accessories 

For standing and hanging projector installations, the following options are 

available. 

3.1) Undercarriage for Projectors of the "Compact"- 

Series 

Horizontal fine 

adjustment (+/-6°) and 

telescoping rails provide 

additional flexibility and 

forward stabilization of 

the projector with the 

application of this 

accessory 

Order Code: 12036 

3.2) Rolling Undercarriage for Projectors of the 

"Compact"-Series 

Horizontal fine 

adjustment (+/-6°) and 

telescoping rails provide 

additional flexibility and 

forward stabilization of 

the projector with the 

application of this 

accessory 


4


3.3) Projector Cart for Projectors of the 


Rolling cart, with 

horizontal (±6°) 

and associated 

vertical (+18° - 

20°) adjustment 

for projectors 

and accessories 

(i.e. ZOOM- 

Objective). 

Order Code: 

12037 

3.4) 

Hanging Apparatus 

for Projectors of the 


With horizontal positioning (±31°) and 

associated fine adjustment (±6°), for 

mounting on 2 pipes ø48mm. 


5


3.5) 28mm DIN- Stud with 

Welded Mounting Plate 


4) Construction 

4.1) Mechanical Construction of the Projector 

The light sheet metal housing with double wall heat isolation system is mounted in a stable 

support yoke (7). Fine adjustment (2) is accomplished by means of adjustable telescoping 

rails on either side (6). The image plane with slide carrier can be rotated +/- 90° by loosening 

the clamping lever (8) on the upper part of the housing. The 18x 18 cm diapositives 

individually can be exactly adjusted with the aid of adjustment screws. The slide carrier is held 

in exact position by means of a spring loaded locking pin (10). By lifting the ball knob (10), the 

slide may be freely moved into the new position where it locks into position automatically. 

POSITION NUMBERS SEE PAGE 3 

4.2) Electrical Assembly of the Projector 

The complete electrical section is located in the black finished lower housing area; it is 

mounted to the blue main housing with 4 screws. 

4.3) Slide Carrier and Slide Cooling Fan 

The slide cooling fan has two mounting configurations (It is mounted with 2 captured hex head 

screws- No. 4 hex wrench included): 

The upper position, closest to the slide, provides optimum cooling, the slide carrier can 

however be rotated only +/- 6°. 

When choosing the lower position, the slide carrier can be rotated ± 90°. 

ATTENTION: Slide cooling with the fan in the lower position is less efficient! 

4.3.1) Electrical Connection of the Slide Cooling Fan 

The electrical connection of the slide cooling fan is accomplished with a 5- pole connector, so 

that the fan housing can be removed from the projector both mechanically and electrically. 2 

contacts in this connector are wire in such a way that when the connector is not plugged in the 

projector is shut down. 

6


5) Operating Recommendations 

5.1) Installation of the Halogen Lamp 

A halogen lamp 3000W / 100V / G38 is required for operation of the projector. Installation 

may be performed as follows: 

a) Disconnect the projector from the power source! 

b) Open the quick fastener (3) on the housing with a screwdriver. Lift off the housing cover 

(4) and set it aside. A built in safety switch prevents an accidental operation of the unit when 

the housing is open. 

c) Lift out the reflector plate and reflector by removing the two milled nuts. 

d) Insert and /or replace the lamp. 

e) Replace the reflector and tighten the milled nuts. 

f) Replace the housing and close the quick fastener. 

ATTENTION: When installing the halogen lamp be sure not to touch the 

glass envelope. Fingerprints be burned into the glass causing early lamp 

failure. Each is factory set and further adjustment of the lamp is not required. 

5.1.2) Lamp Adjustment 

Each projector is carefully adjusted at the factory (lamp base, reflector and condenser). With 

the precision manufacturing of halogen lamps, adjustment of the lamp is rarely necessary. 

5.3) Vertical Adjustment of the Projector 

a) Rough Positioning: 

For rough positioning, loosen the clamping lever on (1) both sides and move the projector to 

the desired position. Re–tighten the lever. 

b) Fine Adjustment: 

For fine adjustment of the projector turn the star grip (2) and bring the projector into the exact 

position. 

5.4) Yoke Assembly for „Standing“ or „Hanging“ 

Configurations 

Separate the support yoke (7) (2 M 10 Nuts) and the telescope rails (6) on both sides from the 

projector; Turn the support yoke around 180° such that it is mounted again as a hanging yoke. 

Re-connect the telescoping rails. 

POSITION NUMBERS SEE PAGE 3 

7


6) Position Drawing Condenser System 

Legend 

1 2 3 4 5 

7 

Type Order Code 

(1) Spherical Cold Mirror 161mm Ø 222- 03- 04 

(2) HMI- Lamp 3000 W single ended 

(3) Meniscus Inner Condenser Lens 140mm Ø 222- 03- 02 

(4) Heat Reflection Filter (3 - Segment) 231x 230x 3 

(5) Middle Condenser Lens 220mm Ø R 157 

(6) Heat Absorption Filter (2- Segment) 230x 220x 4 

(7) Front Condenser Lens for Objective 11 - 27 cm, 

PC Diameter 230 mm, with Mounting G 503 12401 

Front Condenser Lens for Objective 33 - 40cm, 

PC Diameter 230 mm, with Mounting G 505/II 12434 

Front Condenser Lens for Objective 50- 60, 

PC Diameter 230 mm, with Mounting G 505 12402 

Front Condenser Lens for Objective 80 cm, 

PC Diameter 240 mm, with Mounting G 504/G 12404 

8


7) Electrical Hook-Up 

( see schematic 228- 01- 09/a ) 

7.1) Main Connection 

Main Power Cable 3x2,5 square millimeters, two meters long with Schuko connector (black). 

Phase R: brown, Neutral N: blue, Ground: yellow/green 

Connected to power source 100VAC/50Hz. 30 A 

8) Objective Lenses 

8.1) Front Condenser Lens 

In the BP 3000 Halogen, there are 2 different front condenser lenses to choose from, 

depending on the focal length objective lens required. These are as follows: 

Type: G 503, Diameter230 mm 

for Objective Lens f= 11; 13,5; 18; 22 and 27 cm, Order Code: 12401 

Type G 505/ II, Diameter230 mm 

for Objective Lens f= 33, 40, 50 and 60 cm, Order Code: 12434 

8.2) Projection Objective Lenses 

Optional projection objective lenses (focal lengths from f=11 to 60cm) are mounted on the 

four support bolts on the front of the projector. Each lens is fixed in place by four wing nuts. 

The focal length (f=) depends upon the projection distance and desired picture size. This is 

illustrated further with the aid of the projection diagram. Focus is achieved by sliding the 

objective lens forward or back along the optical axis. The focus position is fixed in place by 

two milled nuts located on either side of each objective lens. 

8.3) Effect- and Vario-objective 

To enhance the system of projection objective lenses, effects and vario-objective lenses are 

available. Effects Lenses (focal lengths of f=80/100 mm, 150 mm, 180 mm, 250mm and 310 

mm) provide a strong light output with good color correction, and may be used where an 

increase in depth or specific distortions are desired. 

With the aid of the vario-objective lenses [focal lengths of f=20-40 cm (motorized) and f=30- 

60 cm manual it is possible to enlarge or reduce image size. With the f=20 – 40 cm / 

motorized it is possible to change the image size at different speeds. 

9


9) Projection Diagram for O= 17cm 

METER 

100 

90 

80 

70 

60 

50 

40 

30 

projection distance 

10 20 

5 10 

width of projection 

calculating formulas 

F ... focal length of projection lens 

B ... width of the image 

D ... projection distance (measured from the middle of the objective lens) 

O ... object size (i.e. the used slide format) 

used slide format (O)= 17cm for glass slides 

15,5cm for filmholder 

125cm 

15 

10 

20 

80cm 

25 

60cm 

30 

50cm 

40cm 

33cm 

27cm 

25cm 

22cm 

18cm 

13,5cm 

11cm 

focal length 

F 

METER


10) Slide (Transparency) Material 

Because of the ever changing available film materials, we do not wish to suggest 

any specific type. Our best recommendation however comes from our own 

experience with film type Agfaclear (from Agfa), type Duraclear (from Kodak) and 

type Ilfochrome (from Ilford). We can suggest that only professional photo labs who 

will care for your work be used. Not only for which development process is used but 

also the quality. 

Since short times also budget-priced ink jet printed foils are used to make slides. 

Please infourm yourself about actuals on our homepage ( www.pani.com ). In the 

download area you´ll find the latest information. 

Photographic transparencies should not be mounted between glass. The heat buildup 

will be such that the slides will be destroyed. Necessary cooling of photographic 

transparencies can only be guaranteed when using Special Slide Frames (Order 

code: 12802 for 18 x 18 cm). 

For simple and fast mounting in these frames we recommend the use of the Special 

Slide Punching Machine (Order code: 12801 for 18 x 18 cm slides). 

With hand painted slides, two 

glass plates are required such 

that the hand painted side is 

protected by a cover glass. An 

air gap of 1mm is achieved by 

placing 4 cardboard strips 

between the plates at the 

corners. The assembly is held 

together with two strips of tape 

as shown below. 

General remark: 

If possible, insert the slide 

with the layer averted from 

the projector to protect the 

layer! 

11


11) Electrical Schematic 

BP 3000 Halogen 

Drawing No. : 222- 02- 01/ b 

NOTE: Disney version separates Lamp and Fan into two separate circuits on 

two separate cables unless otherwise specified! 

12) Basic Unit as Delivered 

1 STAGE PROJECTOR BP 3000 HALOGEN 

including choice of Front Condenser Lens (G 503, G 505/ II, G 505), Slide 

Carrier, adjustable slide mask and test 18x 18 cm. The Projector is supplied 

with a universal mounting yoke for hanging and standing configurations, includes 

28 mm Stud with Mounting Plate. 

3 Meter main cable 3x2,5 square mm with Schucko connector. 

1 Halogen Lamp 3000 W / 100 V, G38 (Order Code: 37115 ) 

Test slide with raster grid on tempered glass 18x18cm, Order Code: G 506 

1 Adjustable slide mask, Order Code: G 511/01 

1 User Handbook 

1 Pani “Effect” Brochure 

12


13) Accessories 

Description Type: Order Code: 

Interchangeable Front Condenser Lens for Objective 

f= 11 cm -27 cm, Diameter230 mm G 503 12401 


f= 33 cm and 40 cm, Diameter230 mm G 505/II 12434 


f= 50 cm and60 cm, Diameter230 mm G 505 12402 


f= 80 cmDiameter240 mm G 504/G 12404 

Halogen Lamp 3000 W / 100V G 38 37115 

Quick frames 18x18cm for film slide 12812 

Tool kit for Quick frames12811 

Tempered glass plate 18x 18 cm G 502 12803 

Test slide with raster on Tempered glass 18x 18 cm G 506 12805 

Test Slide with Raster on Film, with Frame G 509 

Motor Drive for Slide Carrier 18x 18 cm G 520/18 12502 

Automatic Slide Changer- 32Random Access AMD-32 12511 

Undercarriage for Projectors of the "Compact"-Series 12036 

Rolling Undercarriage for Projectors of the 

"Compact"-Series 12001 

Projector Cart for Projectors of the "Compact"-Series 12037 

Hanger for Projectors of the "Compact"-Series 12038 

28mm DIN-Stud with welded Mounting Plate 12039 

High Performance- Objective Lens 

f= 11 cm/ 1: 1,8 G 903 /II 12413 


f= 13,5 cm/ 1: 1,8 G 904/ II 12414 


f= 18 cm/ 1: 2,4 G 918/ II 12415 

Projection Objective Lens f= 22 cm/ 1: 2,8 G 907 12417 

Projection Objective Lens f= 27 cm/ 1: 3 G 908 12418 


Projection Objective Lens f= 40 cm/ 1: 3,6 G 910/ II 12420 

Projection Objective Lens f= 50 cm/ 1: 3,8 G 911/ II 12421 




ZOOM- Objective Lens 25- 60 cm/ 1: 2,7- 3,9 

Without Motor Drive 12433 

Effect Objective Lens f= 85/ 100 mm G 951 12426 

Effect Objective Lens f= 110 mm, Wide Angle G 952 12427 

Effect Objective Lens f= 150 mm G 953 12428 




Effect Vario- Objective Lens f= 20- 40 cm- 

with motor drive 220 V, includes control box G 915 12432 

Effect Vario- Objective lens f= 30-60 cm-manual G 916 12425 

A wide range of effect devices can be seen in our "Effects" brochure 

13


14) General Technical Data 

Tilt Angle Range of Projector: 

floor mounted: 30° up, 40° down 

hanging: 40° up, 30° down 

Protection Class: IP 20 

Max. Operating Temp. 35°C 

Weight: Unpacked Packed 

Projector 45 kg 65 kg 

Carton Dimensions: 80x70x90cm 

0,62 square meters 

Current 25 A 

Circuit Breaker 30 A 

Lamp: 

Wattage 3000 W 

Rated Life 400 Hours 

Color Temperature 3200 K 

Lamp Voltage 100 V 

Lamp Socket G38 

15) Spare Parts 

BP 3000 Halogen Main Assy. No,: 228- 

Description Order Code: Qty / Unit 

Optical Materials Main Assy. No.: 222 - 03- 

Plano Convex Lens for Obj. 11- 27cm Ø 230/ 300 1 

Plano Convex Lens for Obj. 33- 40 cm Ø 230/ 390 1 

Plano Convex Lens for Obj. 50- 60 cm Ø 230/ 500 1 

Plano Convex Lens for Obj. 80 cm Ø 40/ 800 1 

Plano Convex Lens (Middle Lens) Ø 220/ 300 1 

Heat Reflection Filter 231 x 230 x 3 1 

Spherical Cold Mirror Ø161 222- 03- 04 

Mechanical Materials Main Assy. No.: 222 - 04- 

Hand Wheel DIN 950 Al 80 B 12 A schwarz eloxiert 1 

Plastic Clamp Lever GN 500 42 M6 sw 1 

Adjustable Clamp Lever GN 300 63 M8 12sw 2 

Wing Nuts M8; DIN 315 4 

14


Vertical Tilt Lock with 

Fine Adjustment Main Assy. No.: 232 - 08- 

Adjustment Spindle 222 - 08 – 02 1ea 

Supports for Gear Rack 222 - 08 – 05 2 

Adjustment Strip 222 - 08 – 07 2 

Grip for Fine Adjustment 222 - 08 – 08 1 

Cover 222 - 08 – 10 2 

Gear Rack axle distance 455 1 

Misc. Parts Main Assy. No.: 228 - 01 - 

Lamp Base Support 228 - 01 – 01 1 

Lens Stand-off Spacer 228 - 01 – 03 4 

Cover for Ventilator Fan 228 - 01 – 07 1 

Bracket for Ventilator Fan 228 - 01 – 08 2 

Electromechanical Parts Main Assy. No.: 228 - 02- 

Ventilator Fan (Tangent Blower) QLD 06/1200- A 105- 3020 L -178nm 1 

Ventilator Fan (Tangent Blower) QLZ 06/1800- A 17- 2513 L -15 dg 1 

Fuse Holder FEU 0031. 1681 1 

Ring Cap Lock FEK 0031. 1661 1 

Fuse Insert SPT 6,3x32 500mAT 0001.2521 1 

Lamp Base G 38 1 

Undercarriage Main Assy. No.: 222- 07- 

Pull Out 222- 07- 03/a 2 

Support Bracket 222- 07- 04 1 

Overlay for Support Bracket PN 1030 2 

Lift off Spindle 222- 07- 13 2 

Pressure Piece DIN 6311- 20- S 2 

PVC Sleeve Black 35x 35 Nr. 218-0035/037/27 2 


Rolling Undercarriage Main Assy. No.: 230- 06- 

Pull Out 230- 05- 02 1 

Support Bracket 222- 07- 04 1 

Overlay for Support Bracket PN 1030 2 

Lift off Spindle 68- 28- 04 a 2 

Pressure Piece DIN 6311- 20- S 2 

Casters CD 80 CB 2 

Wheels CDF 80 CB 2 



Projector Cart Main Assy. No.: 240- 01- 

Strap Cover 240- 01- 16/a 1 

Strap 16 T5/ 455 1 

Casters 441i 08 R 100C ZPI 2 

Wheels 439a 08 R 100C ZPI 2 

Hanger for Projector Main Assy. No.: 242- 02- complete 

28mm DIN-Stud with 

welded Mounting Plate Main Assy. No.: 65- 04- 11 complete 

15

Stage Projector BP 3000 Halogen - Pani Projection and Lighting

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