Tensor DL screwdrivers - Atlas Copco

Security
Where every
fastener counts…
Controlled tightening cuts assembly costs by detecting errors. Tensor DL
will bring you closer to zero fault production than ever before. By alerting
the operator to the most common errors before they continue down
the line, the system ensures high quality end-products, and saves you a
fortune in reworking costs. Most important of all, controlled tightening
helps avoid warranty claims and badwill that could jeopardise future sales.
No more missed screws
A missing screw can effectively
sabotage product quality.
While a conventional tool gives
no indication that a screw is
missing, Tensor DL counts the
screws and signals Batch OK.
Correct torque every time
with fewer tools
Tensor DL always applies the
correct torque, thus avoiding
loose screws or broken parts.
Up to 10 parameter sets can
be programmed to handle
different torques and types of
joint. A bit selector can be
used to select the correct
torque setting automatically
when the operator picks a
screw bit.
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Premature shut-off,
a thing of the past
Every assembly process involves
the risk of human error.
Shutting off the tool before
reaching the correct torque
is a typical example. Unlike
conventional tools, Tensor DL
helps the operator detect early
shut-off by means of lamps on
the tool and on the DL Drive.
Tightening is correct only when
the green signal lamp lights.
The right screws and
washers every time
An assembly station usually
has a variety of different
screws and washers. If they
are mixed up or a washer goes
missing, Tensor DL identifies
Are electric tools worth the investment?
Absolutely, and we can prove it! During their long
working lives, Tensor DL screwdrivers will pay for
themselves many times over and raise the profitability
of your operation. You can also replace as many as
10 conventional tools with one Tensor DL.
the error by detecting variations
in the tightening angle.
The tool then signals a NOK
tightening, preventing a defective
product from leaving
the factory and reaching the
end-customer.
Forget stripped screws
When working with sheet
metal screws, if a self-tapping
screw enters the hole at the
wrong angle, or the thread
gets stripped, Tensor DL
signals that the screw has not
been correctly tightened.
Good repeatability
For consistent tightening
results on both hard and soft
joints day after day, it is often
necessary to use two conventional
tools, one for each type
of joint. Tensor DL gives
good repeatability by using a
different parameter set for
each type of joint. Since torque
is determined electronically,
there is no extra wear on
mechanical components even
after years of service.