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<strong>BedTimes</strong><br />

| The Business Journal for the Sleep Products Industry February 2012<br />

When<br />

something<br />

goes<br />

WRONG<br />

Surviving a product recall<br />

What’s new in bed frames<br />

& support systems<br />

Your planning guide<br />

for ISPA EXPO 2012


INTERNATIONAL<br />

SLEEP<br />

PRODUCTS<br />

ASSOCIATION<br />

SUPPLIER<br />

MEMBER<br />

See what’s on our<br />

®<br />

horizon<br />

for 2012<br />

Developed and built<br />

with pride in the USA<br />

Contact a sales representative today at 770-963-7369 to schedule an appointment<br />

to visit our showroom and take a tour of our facility.<br />

The Sudden Service Company<br />

Atlanta Attachment Company • 362 Industrial Park Drive • Lawrenceville, GA 30046 • (770) 963-7369 • FAX (770) 963-7641<br />

©2012 Atlanta Attachment Co. 11231011012


visit booth<br />

# 101<br />

futura extra black bt<br />

to see the latest technology for<br />

the sleep products industry<br />

website: www.atlatt.com email: sales@atlatt.com<br />

Sewing Automation<br />

Atlanta Attachment Company<br />

The Company that<br />

Sudden Service<br />

built


Comfortable. Durable. Natural.<br />

PO Box 128 • Hickory, NC 28603<br />

(800) 438-5341 Ext. 4507<br />

www.preservefoam.com<br />

www.hickorysprings.com<br />

www.earthcareinside.com<br />

© 2011 Hickory Springs Mfg. Co.<br />

See why so many leading bedding manufacturers<br />

(and consumers) prefer Preserve ® , the rst<br />

foam made with renewable resources.<br />

Choosing Preserve® foam delivers an unprecedented level of comfort and consistent support while conserving our increasingly<br />

scarce oil resources. As more consumers continue to demand products made with renewable resources, they’ll be inclined to<br />

buy Preserve for the same reasons.<br />

Made from a natural derivative that’s more sustainable than oil-based foams, Preserve® is one of an entire line of bedding<br />

products manufactured by Hickory Springs under the company’s environmental initiative, EarthCare Inside. For more details,<br />

call (800) 438-5341 ext. 4507 or visit www.preservefoam.com


Editor in Chief<br />

Julie A. Palm<br />

571-482-5442<br />

jpalm@sleepproducts.org<br />

Associate Editor<br />

Barbara Nelles<br />

336-303-1114<br />

bnelles@sleepproducts.org<br />

Managing Editor<br />

Mary Best<br />

571-482-5432<br />

mbest@sleepproducts.org<br />

Art Director<br />

Stephanie Belcher<br />

336-201-7475<br />

stephanie@jimmydog.com<br />

Vice President<br />

of Advertising Sales<br />

Kerri Bellias<br />

336-945-0265<br />

kbellias@sleepproducts.org<br />

Advertising Production<br />

Manager<br />

Debbie Robbins<br />

571-482-5443<br />

drobbins@sleepproducts.org<br />

Circulation Manager<br />

Mary Rulli<br />

336-491-0443<br />

mrulli@sleepproducts.org<br />

Copy Editor<br />

Betsi Robinson<br />

Administrative and ISPA offices<br />

501 Wythe St.<br />

Alexandria, VA 22314-1917<br />

Phone 703-683-8371<br />

Fax 703-683-4503<br />

Volume 140, Number 2<br />

<strong>BedTimes</strong> (ISSN 0893-5556;<br />

Permit 047-620) is published monthly<br />

by the International Sleep Products<br />

Association. Periodicals postage paid<br />

in Alexandria, Va., and additional<br />

entry offices.<br />

Postmaster: Send address changes to<br />

<strong>BedTimes</strong><br />

501 Wythe St.<br />

Alexandria, VA 22314-1917<br />

Contents © 2012 by the<br />

International Sleep Products<br />

Association. Reprint permission<br />

obtainable through <strong>BedTimes</strong>.<br />

Contributors<br />

| Gary James<br />

Gary James is a freelance<br />

writer based in<br />

Chapel Hill, N.C. He<br />

spent more than 20<br />

years with Furniture/<br />

Today, serving as case<br />

goods editor and special<br />

projects editor,<br />

directing the editorial<br />

content of Leather Today, Bedding Today, SOHO<br />

Today, Global Textiles Today and other supplements,<br />

sections and features. He also has served<br />

as managing editor for a variety of other business<br />

publications, including Automotive Executive,<br />

Computer Entertainment News and eCommerce<br />

Business. He can be reached at 919-929-8978 or<br />

gejames1010@gmail.com.<br />

n Coming up<br />

<strong>BedTimes</strong><br />

Deadlines<br />

The deadline for the News and Newsmakers<br />

departments of the April issue is<br />

Thursday, March 1. Submit news releases<br />

and photos to jpalm@sleepproducts.org.<br />

Questions? Call 571-482-5442.<br />

Ahead in <strong>BedTimes</strong><br />

In March ISPA EXPO Show Issue: A comprehensive<br />

exhibitor directory and show<br />

details for the mattress industry’s largest<br />

show of machinery, equipment, components,<br />

supplies and services. Plus:<br />

A Las Vegas Market wrap-up.<br />

In April Customer Feedback: What do<br />

customers really think of your products<br />

and services? <strong>BedTimes</strong> looks at the best<br />

methods for soliciting customer opinions<br />

and shows you the most effective ways to<br />

use feedback.<br />

Get your own copy of <strong>BedTimes</strong><br />

Are you reading a copy of <strong>BedTimes</strong> borrowed<br />

from a colleague? Get your own subscription<br />

and make sure you never miss an issue. If your<br />

company is a member of the International<br />

Sleep Products Association, you can receive<br />

unlimited subscriptions for as many employees<br />

as you’d like at no charge. (Nonmember<br />

mattress manufacturers can receive one free<br />

| Dorothy Whitcomb Dorothy Whitcomb is<br />

a freelance journalist<br />

and editor whose<br />

work has appeared<br />

in a wide range of<br />

business and general<br />

interest publications.<br />

For 25 years,<br />

her primary focus<br />

has been the home furnishings industry. She<br />

writes about businesses, trends, products and<br />

design, specializing in profiles of companies<br />

and industry leaders. She wrote a profile of<br />

Dutch Craft Mattress Co. in the January issue<br />

of <strong>BedTimes</strong>. She can be reached at<br />

dwhitcomb@hughes.net or 410-820-0456.<br />

subscription per facility.) Fill out the subscription<br />

card in the back of this issue or visit www.<br />

bedtimesmagazine.com. Questions? Contact<br />

Mary Rulli, <strong>BedTimes</strong> circulation manager, at<br />

mrulli@sleepproducts.org or 336-491-0443.<br />

Sign up now and have <strong>BedTimes</strong> delivered<br />

directly to you!<br />

Are you an industry expert?<br />

<strong>BedTimes</strong> welcomes articles written by<br />

people working for mattress manufacturers<br />

or supplier companies who have<br />

expertise in a particular area.<br />

Some guidelines:<br />

n The article needs to address general industry<br />

issues and topics. It shouldn’t be<br />

a marketing piece for a specific company<br />

and can’t promote one company<br />

over others.<br />

n We reserve the right to edit all submissions<br />

for length and clarity and to<br />

ensure that they conform to <strong>BedTimes</strong>’<br />

editorial style.<br />

n The article must carry the byline of<br />

a specific individual, not a company<br />

name. We will include a contributor’s<br />

bio in the issue in which the article appears,<br />

listing the writer’s title, credentials<br />

and company affiliation.<br />

If you have an idea for an article, contact<br />

Julie Palm, editor in chief, at 571-482-5442 or<br />

jpalm@sleepproducts.org.<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 3 |


Just like glue, we’re stuck on you.<br />

We know that mattress manufacturers get stuck when looking<br />

for a foam bonding adhesive supplier that offers quality, service,<br />

selection and cost-effective savings all rolled into one.<br />

There’s no need to come unglued; just turn to SABA.<br />

SABA’s water- based adhesives are second to none. We offer a<br />

complete selection of adhesive technologies and we can help<br />

you determine which one will work best in your manufacturing<br />

environment.<br />

Since 1933, SABA has combined a world-class adhesive<br />

research and development team with application process<br />

engineering to provide our customers with the most effective<br />

and efficient foam bonding processes.<br />

Only SABA provides the most efficient application processes<br />

on the planet ensuring the lowest possible adhesive cost per<br />

mattress produced. So don’t come unglued; contact SABA<br />

today.<br />

See for yourself first hand how the SABA foam bonding adhesive<br />

system can save you money!<br />

l Enjoy 20 to 50% reduction in adhesive costs<br />

l Zero capital outlay equipment options<br />

l Highest performing water-based adhesive<br />

l Cleaner and safer working environment<br />

l Monitor and control adhesive usage<br />

Contact SABA today for a risk-free 30 day testing period.<br />

Call us at 810 824 4964<br />

Email us at sales@saba-adhesives.com<br />

For sales inquiries,<br />

please contact:<br />

T 810 824 4964<br />

F 810 824 4986<br />

E sales@saba-adhesives.com<br />

W www.saba-adhesives.com<br />

SABA North America LLC<br />

5420 Lapeer Road<br />

Kimball MI 48074 USA<br />

SABA, dedicated to foam bonding<br />

Est. 1933: 78 years of strong bonds


■ Features<br />

| 17<br />

The great frame up<br />

Steel support systems are gaining strength as<br />

makers find ways to entice consumers with<br />

step-up support for higher-end bedding.<br />

| 26<br />

How to handle product recalls<br />

When a product recall occurs, manufacturers<br />

are expected to provide an immediate and<br />

effective response. Vigilance—and a plan—<br />

are keys to survival.<br />

| 51<br />

ISPA EXPO 2012<br />

A special planning section to help you organize<br />

your trip to ISPA EXPO 2012. This year’s<br />

event is March 14-17 in Indianapolis.<br />

■ Plus<br />

07 | Note<br />

64 | Calendar<br />

66 | Advertisers<br />

67 | Classifieds<br />

68<br />

Inside<br />

26<br />

■ Departments<br />

9 | Brief Sheet<br />

■ With help of talk-show host, mattress goes Hollywood<br />

■ Body hair deters bedbugs<br />

■ Mattress sales climb<br />

■ Gen Y redefines 9-to-5 & more…<br />

12 | Profile<br />

Roger Magowitz In memory of his mother, this veteran<br />

retailer founded the Seena Magowitz Foundation<br />

to further awareness of pancreatic cancer and calls on<br />

his industry colleagues to help in the effort.<br />

39 | News<br />

■ Marcus Investments buys Verlo<br />

■ Solstice Sleep expands in Tampa<br />

■ Natura World restructures & more…<br />

61 | Newsmakers<br />

■ Sealy CEO Rogers retiring<br />

■ Paramount Sleep adds to sales team<br />

■ Englander honors factories & more…<br />

65 | ISPA<br />

■ ISPA unveils new logo<br />

■ Proposed legislation puts mattress disposal in<br />

industry hands & more…<br />

68 | On Sleep<br />

■ FAA enacts rules to reduce pilot fatigue<br />

■ Waking up on the wrong side of the bed<br />

■ REM sleep helps bad dreams fade & more…<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 5 |<br />

9<br />

51<br />

7


PATRON: HRH THE PRINCE OF WALES


Julie A. Palm<br />

Editor in chief<br />

Note<br />

Planning<br />

for a recall<br />

you hope<br />

never has<br />

to happen<br />

When it comes to product recalls, the mattress<br />

industry has been fortunate. In the<br />

past decade, there have been fewer than<br />

a dozen recalls of mattresses or mattress<br />

pads, according to the U.S. Consumer Product Safety<br />

Commission website. That’s a far smaller number than in<br />

some other industries.<br />

In the United States, there are two main federal<br />

flammability standards—the open-flame standard<br />

(16 CFR Part 1633) and the cigarette flammability<br />

standard (16 CFR Part 1632)—under which mattresses<br />

and bed sets are most likely to be recalled. Mattresses<br />

intended for use by children and mattress pads are<br />

subject to some additional federal safety regulations.<br />

Just because it doesn’t happen every day, doesn’t<br />

mean mattress makers and importers can cross “product<br />

recall” off their list of things to worry about.<br />

In fact, as our cover story starting on Page 26 points<br />

out, two of the key strategies for dealing with product<br />

recalls involve planning far in advance for such an event.<br />

One strategy is to put quality control and other measures<br />

in place to ensure that products never have to be recalled<br />

in the first place. Another strategy kicks in if the other<br />

fails: have clear procedures in place for dealing with a recall<br />

to minimize the financial impact and reduce damage<br />

to your company’s reputation.<br />

The industry went full bore to prepare for the cigarette<br />

and open-flame standards before they went into<br />

effect in 1973 and 2007, respectively. Is your company<br />

keeping up with the quality-control and product-<br />

tracking measures you put in place back then? Are<br />

you still meticulous about your record keeping? When<br />

was the last time you conducted random burn tests to<br />

ensure compliance?<br />

You don’t want to have to manage a product recall.<br />

As our cover story emphasizes, a recall is an “expen-<br />

‘The time to repair the roof is<br />

when the sun is shining.’<br />

—John F. Kennedy<br />

sive, labor-intensive process, consuming staff and management<br />

time as companies scramble to determine<br />

exactly what products are affected, where they’ve been<br />

shipped and how to contact all the consumers who are<br />

using them. The process requires an<br />

‘all-hands-on-deck’ approach so that every<br />

stakeholder—anyone involved with producing, selling<br />

or using the product—is informed about the defect and<br />

the company’s plan to remedy the situation.”<br />

And that’s if a recall process goes well. A poorly<br />

managed recall can do irreparable damage to your<br />

company’s relationships with suppliers and retailers,<br />

tarnish your brand among consumers, and cost a<br />

fortune in staff time and recall-related expenses, not to<br />

mention civil penalties that could reach into the millions<br />

of dollars.<br />

If you haven’t already, now is the time to start planning<br />

for a possible recall of your products. Our story<br />

walks you through a typical recall process, points out<br />

potential pitfalls and provides resources for additional<br />

information.<br />

Once your plan is in place, let’s hope you never have<br />

to act on it. ■<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 7 |


U.S. bedding<br />

posts gains<br />

in sales, units<br />

Unit sales of beds<br />

(mattresses and<br />

foundations)<br />

increased by 2.7% in<br />

November 2011 when<br />

compared with the same<br />

month in 2010, according<br />

to Bedding Barometer,<br />

a monthly report<br />

of U.S. mattress sales<br />

published by the International<br />

Sleep Products<br />

Association. But wholesale<br />

revenues rose by<br />

14.4% over the prioryear<br />

period. The average<br />

unit selling price<br />

made similarly strong<br />

gains, up 11.5% over<br />

November 2010. Units<br />

and wholesale dollar<br />

values for January-<br />

November 2011<br />

remained positive—<br />

units sold increased<br />

1.6% and dollar values<br />

rose 9.1%. The<br />

year-to-date AUSP<br />

was up 7.4%.<br />

www.bedtimesmagazine.com<br />

Occasionally, we all have to<br />

step up to the plate and<br />

complete an important project—or<br />

a ton of smaller ones—in<br />

a single workday. Jeff Haden,<br />

ghostwriter of nearly 40 nonfiction<br />

books and columnist for<br />

Inc.com and CBS Moneywatch.<br />

com, offers advice for when you<br />

need to go the extra mile.<br />

1Get the word out Interruptions<br />

destroy your concentration<br />

and productivity. Let<br />

co-workers, key customers, and<br />

even family and friends know<br />

that you’re planning a “project<br />

day.” Tell them what day you will<br />

be unavailable, when you will<br />

return calls and emails, and who<br />

they should contact in an emergency.<br />

The peer pressure from<br />

this kind of announcement also<br />

can motivate you to complete<br />

the work at hand.<br />

Brief Sheet<br />

7 steps to project productivity<br />

2Be specific Don’t set<br />

vague goals or timelines.<br />

Instead, estimate the amount<br />

of time you will need and<br />

commit. The hours will go by<br />

more quickly the longer your<br />

time frame is—and you’ll stop<br />

watching the clock.<br />

3Get an unusually early<br />

or late start By dramatically<br />

changing your normal<br />

routine, your sense of time also<br />

will change. Begin before the<br />

sun rises or pull an all-nighter<br />

like in your college days.<br />

4Delay gratification<br />

Postpone doing the things<br />

or activities that brighten your<br />

workday. They can perk you up<br />

in a few hours when you need<br />

a boost. If you enjoy listening<br />

to music while you work, keep<br />

your iPod in your desk for a<br />

The average American carries $69 in<br />

cash and four credit cards. But with the<br />

advent of the “mobile wallet”—a smart<br />

phone that also behaves like a credit<br />

card, checkbook and price-comparison<br />

service—consumers seem ready to<br />

ditch paper and plastic.<br />

—Time magazine, Jan. 9<br />

few hours. Then, when your<br />

enthusiasm begins to sag, your<br />

favorite music will re-energize<br />

you.<br />

5Anticipate what your<br />

body needs Feeling uncomfortable<br />

is an easy excuse<br />

for calling it a day. Don’t wait<br />

until your stomach is growling,<br />

your throat is parched or your<br />

legs are cramped to refuel,<br />

rehydrate and recharge. Eat<br />

a snack soon after you begin<br />

working. Skip taking an hour<br />

for lunch. Instead, plan meals<br />

that can be prepared easily and<br />

eaten quickly. Begin drinking<br />

water as soon as you arrive at<br />

your office. Move around so<br />

your back or legs won’t ache.<br />

Anticipate your body’s needs to<br />

stay motivated.<br />

6Don’t break your<br />

momentum Slacking off<br />

on the work you need to complete<br />

makes it harder to regain<br />

your energy level. Rather than<br />

rest breaks, take “productivity”<br />

breaks. Instead of taking a<br />

break to watch TV or go online,<br />

take a short walk and plan your<br />

next step on the project.<br />

7It isn’t over till it’s over<br />

Push yourself to complete<br />

your goals. Resist the temptation<br />

to quit because you’re<br />

tired or bored. Remaining committed<br />

and determined will<br />

build stamina and raise your<br />

effort level.<br />

February 2012 <strong>BedTimes</strong> 9 |


■ OppOrtunity<br />

off more<br />

than you can<br />

“Bite<br />

chew, then<br />

chew it.”—Ella Williams<br />

most<br />

unhappy<br />

“your<br />

customers<br />

are your greatest source<br />

of learning.”—Bill Gates<br />

way to get<br />

started is to<br />

“the<br />

quit talking<br />

and begin doing.”—Walt<br />

Disney<br />

we keep<br />

doing what<br />

“if<br />

we’re<br />

doing, we’re going to<br />

keep getting what we’re<br />

getting.”—Stephen Covey<br />

| 10 <strong>BedTimes</strong> February 2012<br />

Rethinking 9-to-5<br />

Brief Sheet<br />

Thanks to new technologies,<br />

the workplace is<br />

expanding in ways so that<br />

many employees now can<br />

complete their work from<br />

anywhere at any time.<br />

According to a study by<br />

global mobile communications<br />

company Vodafone<br />

Global Enterprises, 90% of<br />

employers allow flexible<br />

work schedules rather than<br />

requiring the traditional,<br />

structured workday.<br />

For increased employee<br />

engagement and retention,<br />

Chief Executive magazine<br />

gives several reasons why<br />

companies should allow flexible<br />

work schedules for their employees, especially workers in<br />

their 20s and 30s.<br />

Gen Y workers (people born after 1980) are always<br />

1 connected to their jobs through technology. Technological<br />

advances mean employees are never off the clock.<br />

They always can be contacted and work at any time.<br />

2Gen Y workers value flexibility more than money. According<br />

to Chief Executive, 37% of Gen Yers would take<br />

a cut in pay in exchange for more work flexibility.<br />

Gen Y workers will work only for companies where<br />

3 they can access Facebook. According to a survey<br />

from networking giant Cisco Systems, access to social<br />

media is more important to this generation than salary.<br />

Body hair keeps<br />

bedbugs at bay<br />

H airy humans don’t let the<br />

bedbugs bite, according to a<br />

recent study from the University<br />

of Sheffield in England.<br />

Fine, sensitive hairs that cover<br />

our bodies enable us to feel parasitic<br />

insects on our skin and create<br />

a natural barrier to prevent<br />

them from biting us, according<br />

to the researchers.<br />

A group of 29 undergraduates<br />

agreed to have one arm shaved<br />

before hungry bedbugs were allowed<br />

to feast on their skin.<br />

The investigation showed layers<br />

of longer hairs and smaller,<br />

almost invisible hairs covering<br />

the participants’ arms helped<br />

detect and defend against the<br />

parasitic insects.<br />

Researchers concluded that<br />

bedbugs and other parasites,<br />

including mosquitoes, midges,<br />

ticks and leeches, favor relatively<br />

hairless areas such as wrists and<br />

ankles.<br />

The study<br />

was published<br />

in the journal<br />

Biology<br />

Letters.<br />

Conan O’Brien takes a break on Kluft mattress<br />

bed from luxury producer E.S. Kluft & Co. recently made a<br />

A cameo appearance on the TBS talk show Conan and gave<br />

late-night host Conan O’Brien a much-needed break when he resttested<br />

a Kluft mattress.<br />

During the four-minute segment, which aired Dec. 21, O’Brien<br />

visited a Los Angeles Bloomingdale’s where employees tried to<br />

teach him how to wrap holiday gifts. In typical O’Brien fashion,<br />

things went awry. After a couple of failed attempts, the exhausted<br />

comedian sneaked over to the bedding department and stretched<br />

out on a Kluft mattress from the Beyond Luxury collection.<br />

“When wrapping gifts, it’s important to take a break every now<br />

and then. It’s a lot of pressure,” O’Brien said. “This is a very nice<br />

mattress!”<br />

www.bedtimesmagazine.com


Below<br />

Strong bond<br />

Roger Magowitz (right),<br />

was raised by a single<br />

mother, Seena<br />

Magowitz, after his<br />

parents divorced when<br />

he was 2 years old.<br />

Top right<br />

Search for a cure<br />

The Seena Magowitz<br />

Foundation works with<br />

Dr. Daniel Von Hoff,<br />

a pancreatic cancer<br />

researcher. Von Hoff is<br />

shown (center) at the<br />

annual Seena Magowitz<br />

Celebrity Golf<br />

Classic, along with<br />

Roger Magowitz,<br />

foundation chairman,<br />

and Von Hoff’s wife,<br />

Ann Von Hoff.<br />

| 12 <strong>BedTimes</strong> February 2012<br />

Bedding<br />

By Dorothy WhitcomB<br />

Profile<br />

veteran finds<br />

passion for<br />

philanthropy<br />

Personal loss leads<br />

Magowitz to search<br />

for pancreatic cancer cure<br />

Growing up in Brooklyn in the 1960s<br />

and 1970s taught mattress industry<br />

veteran Roger Magowitz two important<br />

lessons. First, he learned that if he<br />

wanted something, he’d better go after<br />

it. But equally important was the realization that connections<br />

to other people were fundamental to reaching<br />

his goals.<br />

“Growing up in Brooklyn taught me independence<br />

and self-reliance,” Magowitz says. “There was no one to<br />

watch out for you, so you had to watch out for yourself.<br />

If you wanted something, you had to grab it. No one<br />

was going to give you anything.”<br />

Magowitz’s childhood was not an easy one. His parents<br />

divorced when he was 2 years old. In good times,<br />

he, a brother and his mother lived in a small onebedroom<br />

apartment. In bad times, they moved into his<br />

grandparents’ already-cramped home.<br />

“It was a challenge,” he says. “Fifty years ago,<br />

divorce was not an acceptable practice and my mother<br />

was really stigmatized.”<br />

The woman at the center of his life<br />

When Magowitz talks about his mother, Seena Magowitz,<br />

his devotion and respect for her are palpable.<br />

She was, he says, not the kind of woman who would<br />

let social stigma get in her way. And when it came to<br />

her children, Seena Magowitz used every tool at her<br />

disposal to help them attain better lives.<br />

What Seena Magowitz lacked in financial resources,<br />

she made up for in friends, Magowitz says. She went<br />

to high school with Baseball Hall of Fame pitcher<br />

Sandy Koufax and New York Mets owner Fred Wilpon.<br />

Through them and other acquaintances, she made sure<br />

her son spent his summers away from Brooklyn.<br />

“I’d go to Fire Island (N.Y.) and enter a completely<br />

different culture. It was the world of the rich and<br />

famous—a world of household help, sailboats, nice<br />

restaurants and camps for kids,” Magowitz says. “My<br />

mother knew what she was doing: Get the kid out<br />

of Brooklyn and let him see a different kind of life. I<br />

became driven by the experience.”<br />

A traditional route to the good life—go to college,<br />

enter a profession, work your way up—held little appeal<br />

for Magowitz. Instead, he joined the U.S. Marines<br />

after graduating from high school.<br />

Once again, Magowitz entered a new world. As a<br />

Marine, he met people from all over the country—<br />

people of different religions, races and socio-economic<br />

backgrounds.<br />

Climbing into the bedding business<br />

When Magowitz left the service in 1983, he took a<br />

part-time sales job with Mattress Discounters, a retail<br />

bedding chain with stores in several mid-Atlantic<br />

states. Four years later, he was appointed vice president<br />

of the company and offered the chance to purchase<br />

six royalty-free licenses for Mattress Discounters<br />

stores in the area around Hampton Roads, Va.<br />

To make the deal work, Magowitz tapped every<br />

resource and drew on every connection he had. He<br />

leveraged his credit cards, sought loans from family<br />

members and negotiated favorable terms on inventory.<br />

Magowitz incorporated his fledgling business as Maggie’s<br />

Enterprise Inc. and, though still only in his 20s,<br />

he set out to conquer the world of retail bedding.<br />

“The first few years were touch and go. I really<br />

www.bedtimesmagazine.com


didn’t know what I was doing, but thought that I could<br />

do anything. I was convinced that there was no one<br />

smarter than me and that if I put the effort into it, I<br />

could make it,” he says. “I put in a lot of hours learning<br />

the financial and legal sides of the business. It was<br />

persistence that made it happen.”<br />

For the next 27 years, Magowitz built his business<br />

and, at one point, operated 34 stores under the Mattress<br />

Discounters and Metropolitan Mattress names.<br />

By early 2010, however, he had winnowed that number<br />

to 26 and was considering some profound changes<br />

to his life.<br />

Cancer changes everything<br />

It was a process of reflection that started nearly a<br />

decade earlier with his mother’s death from pancreatic<br />

cancer in 2001. Magowitz was shocked by her diagnosis—pancreatic<br />

cancer is generally asymptomatic<br />

■ BRIEFLY<br />

Name Roger Magowitz<br />

Company Mattress Firm<br />

Location Houston<br />

Position Charitable adviser<br />

Passion Founder and chairman of the<br />

Seena Magowitz Foundation, an<br />

organization committed to advancing<br />

awareness, early detection<br />

and the eventual prevention<br />

and cure of pancreatic cancer<br />

Age 52<br />

Family He and his wife, Jeanne, have<br />

been married for 27 years. They<br />

have one son, Craig.<br />

Profile<br />

until well advanced—and devastated by her death just<br />

five months later. He mourned the loss of his mother,<br />

railed against the cancer and, ultimately, resolved to<br />

find a way to beat the disease that had taken her.<br />

Within a year, he created the Seena Magowitz<br />

Foundation with the hope of raising awareness of the<br />

disease so that early detection might prolong other<br />

lives. The foundation’s ultimate goal, Magowitz says,<br />

is to raise funds to advance science to the point where<br />

pancreatic cancer can be prevented or cured.<br />

In 2003, he launched the Seena Magowitz Celebrity<br />

Golf Classic, again building on his wide array of connections.<br />

Since its founding, the annual fundraiser has become<br />

a major bedding industry event, drawing suppliers,<br />

manufacturers and retailers from all over the country to<br />

Arizona in December for a weekend filled with receptions,<br />

auctions, awards, information about pancreatic<br />

cancer research advances and, of course, golf.<br />

“Most of the people who come to the event have no<br />

relationship to pancreatic cancer. They’re coming out<br />

for me,” Magowitz says. “In 2011, we had 225 golfers<br />

and a total of 400 attendees. We raised about $600,000<br />

and received a pledge of $1.5 million. We have no paid<br />

employees and 100% of the money goes to research. I<br />

definitely feel as if we’re beginning to push the needle<br />

on pancreatic cancer.”<br />

To focus his full attention on the foundation,<br />

Magowitz sold Maggie’s Enterprise to Houston-based<br />

bedding chain Mattress Firm in late 2010. He then<br />

signed on as the company’s charitable adviser with<br />

the mandate to focus his attention on ways to fight<br />

pancreatic cancer.<br />

“Mattress Firm has been great to me. This is a<br />

proud moment,” Magowitz says. “How many people<br />

have the opportunity to do something that they have a<br />

passion for and change the world? Steve Stagner (Mattress<br />

Firm president and chief executive officer) is a<br />

young man with the same commitment that I have and<br />

the opportunity that he’s given me is incredible.” ■<br />

■ AnothER SIDE<br />

Teamwork Business,<br />

at its best, is often a<br />

creative, collaborative<br />

process and Roger<br />

Magowitz takes great<br />

pride in the retail<br />

enterprise that he<br />

built. “It was very satisfying<br />

to find that all<br />

of the effort worked,”<br />

he says. “I was able to<br />

build a team of people<br />

who enjoyed running<br />

the stores and being<br />

part of something big.”<br />

A compassionate,<br />

concerned industry<br />

“My hat is off to the<br />

entire mattress industry<br />

when it comes to<br />

efforts on behalf of<br />

pancreatic cancer.<br />

I’ve just rallied them,”<br />

says Magowitz, who<br />

established the Seena<br />

Magowitz Foundation,<br />

a charity that advances<br />

awareness of pancreatic<br />

cancer and<br />

seeks to find a cure<br />

for the disease. “The<br />

industry has a chance<br />

of going down in history<br />

as the force that<br />

actually found a cure<br />

for pancreatic cancer.”<br />

A crossroads<br />

Magowitz says he is<br />

reassessing “what<br />

I want to do when I<br />

grow up.” He thinks his<br />

foundation is having<br />

“good growing pains”<br />

and may benefit from<br />

professional management.<br />

He, in turn, wonders<br />

if he should start<br />

another business or<br />

devote all of his time to<br />

philanthropy. “Change<br />

is good, but balance is<br />

harder to achieve,” he<br />

says.<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 13 |


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Product<br />

PEDAL TO THE METAL<br />

New features rev up steel frames<br />

& support systems / By BarBara Nelles<br />

Top left<br />

Understated strength<br />

Leggett & Platt’s<br />

Consumer Products<br />

Group in Whittier,<br />

Calif., has launched<br />

the premium Prestige<br />

frame with triangular<br />

side rails, oversized<br />

recessed glides,<br />

pushpin assembly<br />

and a jet-black finish.<br />

Top right<br />

Contemporary<br />

Knickerbocker in<br />

Carlstadt, N.J., has<br />

launched emBrace,<br />

a composite,<br />

resin-encased frame<br />

that assembles in<br />

seconds.<br />

Steel bedding support systems have long hidden<br />

below headboards, behind footboards and<br />

beneath dust ruffles. Except for perhaps the<br />

occasional squeak, the metal parts that keep<br />

bed sets lifted off the floor have settled for being barely<br />

noticed by consumers and even retailers. That may be<br />

changing.<br />

<strong>BedTimes</strong> spoke with manufacturers and distributors<br />

of the hidden hardware beneath stationary beds to<br />

find out what’s up down there. These companies supply<br />

an array of metal components to mattress manufacturers<br />

and retailers, but the products we focus on here<br />

are bed frames to which a headboard may be attached,<br />

bed rails that link headboard to footboard, bed bases—<br />

popular in hospitality settings because they keep items<br />

from rolling under the bed—and supplemental support<br />

systems that are added to an existing frame or all-wood<br />

bedroom set.<br />

When <strong>BedTimes</strong> last presented an in-depth report<br />

on such products in 2006, suppliers were focused on<br />

educating retailers about the need for supplemental<br />

support beneath inexpensive, imported bedroom sets.<br />

That message seems to have been absorbed by retailers<br />

and furniture manufacturers. Today, frame makers are<br />

vying to entice consumers with step-up support for<br />

higher-end bedding.<br />

The standard brown angle iron promotional bed<br />

frame continues to abound at retail. But there are new<br />

colors, a broad selection of looks and price points in<br />

wheels and glides, and even some different rail profiles.<br />

Giveaways going away<br />

The idea of a giveaway promotional frame with bed<br />

purchase is gradually disappearing, most suppliers agree.<br />

Post-recession, many retailers are focused more on selling<br />

frames—and selling better frames—and that’s spurring<br />

product and marketing innovations among producers.<br />

“Before 2008, when times were good, retailers could<br />

afford to give away an inexpensive frame that might retail<br />

for between $30 and $60,” says Herman Tam, group vice<br />

president of marketing for Leggett & Platt’s Consumer<br />

Products Group in Whittier, Calif., the largest supplier of<br />

frames and support systems in North America.<br />

Today, it’s far more likely that a retailer will offer a<br />

choice: a free promotional frame, free mattress delivery or<br />

free takeaway of a used mattress—but not all three, says<br />

Ron Fredman, executive vice president of Glideaway Bed<br />

Carriage Co. in St. Louis.<br />

“Frames are being sold—not given away—partly because<br />

of inflationary pressures on steel prices,” says Brent<br />

Polunsky, bedding support sales manager for El Paso,<br />

Texas-based W. Silver Products, a vertically integrated<br />

company that produces its own angle iron in an ISO<br />

9001-certified factory.<br />

“With mattresses heavier—and people heavier—it’s especially<br />

important today for retailers to get the consumer<br />

to spend the extra money for extra support,” Polunsky says.<br />

W. Silver is filling out its lineup of support systems. In<br />

October, it introduced the premium Silver-Lock frame,<br />

which has a “wedge-type” rail, an oversized headboard<br />

bracket and new leg design.<br />

February 2012 <strong>BedTimes</strong> 17 |


| 18 <strong>BedTimes</strong> February 2012<br />

Product<br />

Reroll steel mills go beyond ‘green’<br />

Most bed frames and support systems manufactured in the United<br />

States are made from recycled rail steel.<br />

The story behind the use of such steel in bed frames is a powerful<br />

one to tell consumers, says Ron Fredman, executive vice president of Glideaway<br />

Bed Carriage Co. in St. Louis.<br />

“Rail steel is known for its exceptional strength. Consider that rail steel has<br />

spent years being crushed—impacted by 250,000 tons on a regular basis,”<br />

he says. “When you turn that rail<br />

steel into a bed frame, you get<br />

resiliency. Take a sledge hammer<br />

to a bed frame, it’s not<br />

going to bend.”<br />

W. Silver Inc., based in El<br />

Paso, Texas, is a 43-year-old<br />

steel mill that supplies W. Silver<br />

Products, as well as other bedding<br />

hardware producers and<br />

industry sectors, with rerolled rail<br />

steel. The company takes being<br />

“green” seriously. It has a number<br />

of sustainability initiatives in<br />

place that reduce, reuse and recycle<br />

throughout the manufacturing<br />

process. Sister company<br />

Top<br />

Sustainable steel W. Silver Inc. in El<br />

Paso, Texas, processes recycled rail<br />

steel at its energy-efficient reroll mill.<br />

Bottom<br />

Negative carbon footprint Jersey Shore<br />

Steel in Jersey Shore, Pa., powers its<br />

furnaces with methane from the local<br />

landfill. (Photo by Mark Nance, Williamsport<br />

Sun-Gazette, used by permission. Photo copyright<br />

Williamsport Sun-Gazette.)<br />

W. Silver Recycling, in business<br />

for 90 years, is nearby to process<br />

and recycle metals, including<br />

used machinery blades, as well<br />

as plastics, paper, cardboard,<br />

electronics waste and more.<br />

Mattress industry supplier Jersey<br />

Shore Steel, based in Jersey<br />

Shore, Pa., also takes environmental<br />

sustainability seriously.<br />

In 2001, Jersey Shore began<br />

heating one of its furnace zones<br />

with methane gas piped in from<br />

the local landfill. By 2006, it had converted all six furnace zones to landfill gas.<br />

In addition to burning methane, the mill’s energy-efficient recuperative<br />

furnace captures exhaust gas and recirculates it, reducing the need for air<br />

preheaters. The company has converted more than 100 motors that drive<br />

water pumps, compressors and other mill equipment to electricity-saving,<br />

variable-frequency drives. The company recycles scrap and waste throughout<br />

its plant and has installed energy-efficient lighting.<br />

“We were very aggressive and ahead of the curve in following this environmentally<br />

friendly path,” says Marshall Welch, Jersey Shore president and chief<br />

executive officer. “The whole point of the sustainability movement is that it<br />

makes dollars and sense when managed properly. We were consuming a lot<br />

of electricity and natural gas before getting to where we are today.”<br />

In fact, according to Pennsylvania State University researchers who conducted<br />

an assessment in 2011, Jersey Shore Steel’s environmental impacts<br />

are so low, the company has what amounts to a negative carbon footprint.<br />

Framing the sale<br />

The focus on selling bed frames varies from retailer<br />

to retailer, with some placing much greater emphasis<br />

on upselling shoppers to better frames. Suppliers<br />

say they have put considerable effort into educating<br />

retailers about how to sell better frames.<br />

“We do see a lot of cost-driven retailers, which is<br />

why we have something for everyone, from inexpensive<br />

$30 frames up to $199,” Tam says. “There are<br />

thousands of SKUs, including frames, rails, supports<br />

and other hardware.”<br />

An emphasis on sales training is part of the<br />

Leggett & Platt Retail Solution program for mattress<br />

retailers. L&P also supplies an array of<br />

point-of-purchase information for consumers.<br />

Whatever a retailer’s philosophy about selling<br />

frames and supports, presenting a “good-better-best”<br />

choice will increase the likelihood of making the<br />

sale, Tam says.<br />

A typical three-step collection of frames from<br />

L&P might range from the promotional Restmore<br />

series to the mid-priced Inst-A-Matic (which retails<br />

for approximately $100 in queen size and is the<br />

company’s most popular “better” frame) to the Edge<br />

premium frame with a tubular design.<br />

Niles Cornelius, general manager of Hickory at<br />

Home in Hickory, N.C., is another proponent of a<br />

good-better-best merchandising strategy.<br />

“We find that major sleep shop chains who master<br />

the art of step-up mattress sales are quite successful<br />

at selling ‘better’ bed frames, too,” Cornelius<br />

says. Hickory distributes a line of good-better-best<br />

support systems manufactured by Mantua Mfg. Co.,<br />

including Insta-Lock bed frames and the Strong Arm<br />

brand of center support systems.<br />

“Often for about a $20 premium, you can purchase<br />

a ‘better’ frame with your new bed and for<br />

about $50 more, you can get the very best,” Cornelius<br />

says. “On the other hand, many furniture stores<br />

only stock inexpensive frames and are missing out<br />

on an opportunity. They are not really focusing on<br />

the support under the bed as they should be.”<br />

“Some retailers tell us they have no problem selling<br />

a step-up frame when the consumer is spending<br />

$1,000 to $2,000 on a bed set,” says David Jaffee,<br />

president of Mantua, which has headquarters in<br />

Walton Hills, Ohio. “People understand they are<br />

protecting their investment by purchasing a good<br />

frame.”<br />

“But,” Jaffee continues, “it takes a certain level of<br />

commitment to sell a step-up frame and you must<br />

be willing to train your RSAs. Oddly, sometimes<br />

low-cost retailers are all about it and high-end<br />

retailers can’t be bothered. Those retailers who have<br />

focused on frames and supports have been incredibly<br />

successful with them.”<br />

www.bedtimesmagazine.com


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Top<br />

Store your stuff<br />

Forever Foundations<br />

LLC in Orange, Calif.,<br />

imports a collection<br />

of tubular steel<br />

platform<br />

foundations that<br />

provide a 14-inch<br />

high storage space<br />

underneath.<br />

Bottom<br />

Super strong Mantua<br />

Mfg. Co. in Walton<br />

Hills, Ohio, offers a<br />

top-of-the-line bed<br />

frame with 1 ¾-inch<br />

rails.<br />

| 20 <strong>BedTimes</strong> February 2012<br />

Product<br />

Mantua has four U.S. manufacturing plants for<br />

frames and supports. About 70% of the products it<br />

sells are made in the United States from recycled<br />

rail steel. Mantua’s bed frame line includes a “good”<br />

and “better” Insta-Lock series with 1 ¼-inch rails or<br />

1 ½-inch rails. It also offers a heavy-duty, premium<br />

Craftlock bed frame with 1 ¾-inch rails.<br />

Glideaway offers four grades of frames—from<br />

promotional to ultra-premium—in addition to<br />

other specialized premium products, all of which<br />

are made in the United States, Fredman says. The<br />

company recently introduced a POP display unit<br />

that showcases as many as five miniature <strong>version</strong>s<br />

of its steel bed frames and support systems, plus<br />

brochures detailing product information.<br />

“Once customers can see and feel the difference<br />

between the 1 ¼-inch by 1 ¼-inch side rails in the<br />

promotional line and the 1 ¾-inch by 1 3 /8-inch<br />

ribbed side rails of the ultra-premium line, the cost<br />

difference can be better justified,” Fredman says.<br />

Glideaway’s ECO frame, which is packaged<br />

in recycled cardboard, enhances and illustrates<br />

the frame’s sustainability story for consumers. It<br />

launched in August and is a hit with “green” retailers,<br />

Fredman says.<br />

Boyd Specialty Sleep, a mattress maker and<br />

furniture distributor based in St. Louis, has created<br />

a series of short videos that explain how to assemble<br />

its collection of imported platform-style steel foun-<br />

dation frames. While shopping, consumers can scan<br />

a quick response, or QR, tag on the product box<br />

and watch the video of the frame’s easy assembly on<br />

their smart phone.<br />

Several support system makers say they supply<br />

e-commerce sites. Some report that Internet<br />

sales have jumped, but mostly in the promotional<br />

category.<br />

“We are seeing much more Internet activity,<br />

but it’s amazingly competitive,” Jaffee says. “Most<br />

e-commerce companies are great at selling products<br />

off the shelf, but they’re basically in the technology<br />

business, not the sleep products business. It’s a little<br />

harder for them to execute a step-up program.”<br />

Latest features<br />

With giveaways no longer a given, manufacturers<br />

say there is a greater a demand from retailers for<br />

innovation in under-the-bed hardware.<br />

While the L&P angle iron Inst-A-Matic frame<br />

remains a “volume seller,” in 2008 the company<br />

launched what it says was the industry’s first stylish,<br />

tubular steel frame, the Edge. It has a satin silver<br />

finish, round legs and locking rug-roller wheels.<br />

“You build in features and benefits that retailers<br />

can use to make the sale,” Tam says. “We spoke to<br />

consumers and discovered some want something<br />

special, not just functionally good, but something<br />

better looking.”<br />

At the recent Las Vegas Market, L&P introduced<br />

a “best of the best” bed frame, the Prestige. Features<br />

include tubular steel rails, extra-large recessed<br />

glides and pushpin assembly. The frame adjusts to<br />

any bed size. Although it’s finished in a sleek, highgloss<br />

jet black, it’s designed to be mostly hidden<br />

from view.<br />

Both the Edge and Prestige have suggested retail<br />

prices in the $179 to $199 range.<br />

“The bed frame is not the lead actor—it’s a highly<br />

functional product that we are making a little more<br />

sexy to capture the consumer’s attention in the<br />

store,” Tam says. “You want the frame to say, ‘Buy<br />

me now!’ But when they get it home, most consumers<br />

don’t want to showcase the bed frame. That’s the<br />

design balance we’re trying to strike.”<br />

In addition to its full line of Bed Architecture—sturdy<br />

bed frames with center supports and<br />

supplemental center support systems, including<br />

the Bedbeam series— Knickerbocker now offers the<br />

emBrace frame.<br />

“Your bed feels better and performs better on<br />

an emBrace,” says Richard Polevoy, president of the<br />

Carlstadt, N.J.-based company. “It supports 2,000<br />

pounds without deflection and no ‘creep.’ ” The<br />

frame has seven patents issued or pending, including<br />

one for a T-section side rail.<br />

www.bedtimesmagazine.com


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Top left<br />

Stylish platform Boyd<br />

Specialty Sleep in<br />

St. Louis offers a line<br />

of metal platform<br />

frames, some with<br />

decorative elements<br />

such as this one with<br />

arched legs.<br />

Right<br />

Comparison shop<br />

Glideaway Bed<br />

Carriage Co. in<br />

St. Louis makes<br />

step-up sales a cinch<br />

with a display unit for<br />

as many as five<br />

miniature bed frames.<br />

| 22 <strong>BedTimes</strong> February 2012<br />

Product<br />

“With emBrace, we’ve developed a new product<br />

and new branding and are reinventing the category,”<br />

Polevoy says. “With a combination of form and function,<br />

this does not look like hardware. It looks like<br />

a piece of furniture and is the strongest bed frame<br />

that’s ever been designed.”<br />

The angle iron frame is encased in a smooth,<br />

rounded composite resin that comes in black, white,<br />

gray and brown. The emBrace retails for about $299<br />

in queen size. Once unboxed, the frame assembles<br />

quickly, Polevoy says.<br />

“Bedding keeps moving up in price, quality and<br />

feel,” Polevoy says. “We wanted to enhance the<br />

performance and look of a set of bedding and finish<br />

it properly.”<br />

Glideaway recently introduced the premium T9<br />

Series, which Fredman describes as a “cool-looking”<br />

universal frame that retails for $179 to $199 in<br />

queen. It has nine legs, new wheel styles and three<br />

cross supports.<br />

“Retailers who already carry it are seeing a 50%<br />

attachment rate with queens and 60% with king<br />

beds,” Fredman says. “With consumers spending<br />

$200 for a pillow, upselling them to a $200 frame<br />

with a bit of a ‘wow’ factor is not such a big deal.”<br />

While rainbow colors don’t exactly dominate<br />

this product segment—in fact, most are finished in<br />

neutral or metallic hues—L&P has a powder-coat<br />

facility capable of producing frames in virtually any<br />

color, Tam says.<br />

Another design trend: Wheeled legs are giving<br />

way to glides, which are more stationary but still<br />

allow a bed to be moved across hardwood floors or<br />

rugs, Tam says.<br />

“We encourage people to go with glides and there<br />

is a definite trend toward them,” Jaffee says. “Glides<br />

are incrementally stronger, less expensive and, if<br />

you look at how vacuum cleaners are engineered<br />

today, there’s less need to be able to move the bed to<br />

clean under it.”<br />

Urban dwellers and a trend toward smaller<br />

houses have led to increased interest in under-bed<br />

storage.<br />

“Under-bed storage is a really big thing now and<br />

we are focusing on that,” Jaffee says. “We’re finding<br />

that more folks are buying bed bases for the home—<br />

it’s not just a hospitality sale anymore. In addition to<br />

storage, consumers like that nothing can roll under<br />

the bed.”<br />

At the winter Las Vegas Market, Mantua’s major<br />

launch was a new bed base. It’s available in three<br />

neutral finishes with a large storage drawer at the<br />

foot of the bed.<br />

Step up to steel foundations<br />

The lines appear to be blurring between support<br />

systems and foundations.<br />

Three years ago, L&P introduced the Out of the<br />

www.bedtimesmagazine.com


Box Foundation, a “box spring” with flexion, fabric<br />

cover and detachable legs. The unit folds in half for<br />

easy shipping and is designed for e-commerce sales<br />

and easier deliveries to apartment dwellers.<br />

The trend toward thick, one-sided mattresses<br />

sold with no-flex or low-flex wood foundations has<br />

paved the way for acceptance of the steel platform<br />

bed frame, which takes the place of both foundation<br />

and bed frame. Most of these steel platform frames<br />

knock down for easy shipping. The product first<br />

appeared in North America about five years ago as<br />

an import from China. The bases vary in quality and<br />

strength and are imported by a number of companies.<br />

Boyd Specialty Sleep offers a collection of allmetal<br />

platform bases that have suggested retails<br />

from $99 to $199 in queen size. The foundations<br />

offer superior strength and support, says President<br />

Dennis Boyd.<br />

“The steel supports are significantly stronger<br />

than any spaced pine framing used on an all-wood<br />

foundation. I don’t see many foundation suppliers<br />

advertising that their product can support 2,500<br />

pounds,” he says.<br />

Product<br />

“In container quantities, the queen platform base<br />

lands for about $50—this is approximately the same<br />

price or less than a retailer pays for a foundation,”<br />

Boyd says. “In addition, the mattress would then<br />

need a metal bed frame, usually $30 to $50. A platform<br />

frame is both less expensive and more durable<br />

and does not bend, squeak, warp or break. They can<br />

be transported in a car, fit easily in an elevator and<br />

go up virtually any stairway.” Boyd’s higher-priced<br />

metal foundations incorporate decorative elements.<br />

Forever Foundations LLC, based in Orange,<br />

Calif., imports a collection of Forever brand tubular<br />

steel platform foundations from China. Key benefits<br />

are durability, easy assembly and under-bed storage,<br />

the company says. The foundations, including the<br />

Forever Storage bed base with tilt-up access, provide<br />

a 14-inch high storage space beneath the bed.<br />

“They’re made of 80% recycled tubular steel in<br />

16 gauge,” says Mike Echevarria, Forever Foundations<br />

national director of sales and marketing. “The<br />

top has support bars and a taut trampoline-material<br />

cover. Our customers range from mom-and-pop<br />

stores to major sleep shop chains.” ■<br />

‘With<br />

consumers<br />

spending<br />

$200 for<br />

a pillow,<br />

upselling them<br />

to a $200<br />

frame with a<br />

bit of a “wow”<br />

factor is not<br />

such a big<br />

deal.’<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 23 |


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During the past 20 years, the team at Gribetz has<br />

advanced computerized chainstitch quilters<br />

more than anybody. We’ll have the Gribetz Paragon M+<br />

available at ISPA EXPO so you can see why it has been so<br />

popular for so many years.<br />

New shipping demands have made the Teknomac<br />

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developed a new folding unit option for the TK306 in<br />

order to be even more efficient than ever - see it at ISPA<br />

EXPO 2012!<br />

During the next 20 years you may be making your<br />

mattresses another way. Your need for leaner<br />

manufacturing methods has led Gribetz to develop the<br />

next game-changing quilter - the V16. See the “V”<br />

quilt at 1600 RPM at ISPA EXPO.<br />

GSG partner, Merello, has been providing some of<br />

the most efficient, top-quality mattress packaging<br />

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Note: Information in this article is intended<br />

for general educational purposes.<br />

Consult with your own legal counsel or<br />

product safety adviser for specific<br />

guidance related to your company.<br />

| 26 <strong>BedTimes</strong> February 2012<br />

DAMAGE<br />

CONTROL<br />

Surviving a product recall<br />

By GARy JAMES<br />

www.bedtimesmagazine.com


When mattresses need to be pulled from<br />

consumers’ homes and repaired or destroyed because<br />

of safety concerns, the process is called a “recall.”<br />

But for the companies involved, it’s an experience<br />

they would rather forget.<br />

A product recall can be an expensive, labor-intensive process, con-<br />

suming staff and management time as companies scramble to deter-<br />

mine exactly what products are affected, where they’ve been shipped<br />

and how to contact all the consumers who are using them. The<br />

process requires an “all-hands-on-deck” approach so that every<br />

stakeholder—anyone involved with producing, selling or using the<br />

product—is informed about the defect and the company’s plan to<br />

remedy the situation.<br />

In addition, the process of conducting a product recall exposes<br />

a company to increased scrutiny from the U.S. Consumer Product<br />

Safety Commission—the federal agency charged with protecting<br />

the public from harm caused by certain consumer products—as<br />

well as the media and consumers. Handled incorrectly, a recall<br />

can result in damaged supplier and retailer relationships and a tar-<br />

nished brand image that may be difficult to correct. And the legal<br />

stakes of a misstep are higher than ever.<br />

“With the enactment of the Consumer Product Safety Improve-<br />

ment Act of 2008, the amount of penalties the CPSC is permitted to<br />

seek has been raised substantially—to $100,000 per violation, with the<br />

maximum penalties raised to $15 million for a related series of viola-<br />

tions,” says Cheryl Possenti, an attorney with Goldberg Segalla in Buffalo,<br />

N.Y., a civil litigation specialist for a number of Fortune 100 companies.<br />

According to Possenti, the CPSC can pursue civil penalties, not only for the<br />

sale of products that violate government safety standards, but also “when a compa-<br />

ny fails to report immediately to the CPSC that a product contains a defect that could<br />

create a substantial risk of injury to the public.”<br />

In the mattress industry, there are two primary federal regulations under which bed sets<br />

might be recalled: 16 CFR Part 1633, the open-flame standard that took effect in 2007; and 16<br />

CFR Part 1632, the cigarette flammability standard issued in 1973. According to the CPSC website,<br />

fewer than a dozen recalls involving mattresses or mattress pads have been conducted in the past 10<br />

years, a relatively small number compared with many other industries. Baby mattresses and pads also<br />

are occasionally recalled under different regulations.<br />

Despite the low frequency of mattress-related recalls, manufacturers and their business partners—<br />

everyone from component suppliers to distributors to retailers—must be vigilant to ensure that if<br />

problems with product safety do occur, they are reported to the CPSC quickly and that any issues are<br />

addressed and fixed.<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 27 |


| 28 <strong>BedTimes</strong> February 2012<br />

Reporting responsibility<br />

While U.S. manufacturers have the lead responsibility<br />

for reporting problems to the CPSC,<br />

distributors and retailers also must report if<br />

they are aware of a product defect or a company’s failure<br />

to comply with a regulation. They can either contact the<br />

CPSC directly or send a letter to the manufacturer or importer.<br />

Failure to report means distributors and retailers<br />

also may be liable for any legal penalties that are assessed.<br />

In cases in which mattresses and foundations are being<br />

brought into the United States from other countries,<br />

the importer of record—the U.S.-based company that<br />

takes possession of the goods after they clear customs—is<br />

responsible for informing the CPSC of potential product<br />

safety problems. This company ultimately bears the<br />

responsibility for making sure the products it sells in the<br />

United States comply with regulations and for conducting<br />

a recall if they don’t.<br />

To confirm that manufacturers and importers have the<br />

necessary safety programs in place, the CPSC conducts<br />

unannounced inspections of production plants and<br />

warehouses, examining products, records and procedures.<br />

It also can pull products from retailers to test for compliance.<br />

The process of compliance starts with burn testing and<br />

confirmation burns of bedding prototypes and components<br />

by manufacturers, importers and suppliers before<br />

new mattresses and foundations reach the market. All bed<br />

sets sold in the United States must bear a label showing<br />

that products have been properly tested and comply with<br />

The mattress recall process at a glance<br />

Who must report a hazardous product? Any manufacturer,<br />

distributor, importer or retailer that has information about a<br />

potentially hazardous product must report it, according to<br />

the U.S. Consumer Product Safety Commission.<br />

What types of defects must be reported? Companies must<br />

report to the CPSC if they obtain information that a product<br />

fails to meet a consumer product safety rule, standard<br />

or ban; contains a defect that could create a substantial<br />

hazard; or creates an unreasonable risk of serious injury or<br />

death. This information may be in the form of quality control<br />

data, product returns, warranty information, customer<br />

complaints, reports of deaths or injuries to consumers using<br />

a product, lawsuits or any other input suggesting a product<br />

safety problem.<br />

When does a company need to report a hazardous product?<br />

A company must report to the CPSC within 24 hours of<br />

obtaining reportable information. The CPSC considers that<br />

a company has obtained knowledge of reportable information<br />

when that information is received by an employee or<br />

official of the company who may be reasonably expected<br />

to be capable of appreciating its significance. Under ordinary<br />

circumstances, five working days is the maximum time<br />

for information to reach the chief executive officer or the<br />

official assigned responsibility for complying with reporting<br />

requirements. However, if a company is uncertain whether<br />

information must be reported, it may spend “a reasonable<br />

amount of time” investigating the matter. The CPSC generally<br />

defines this period as 10 or fewer days.<br />

Where should a report be filed? A company should file its<br />

report with the CPSC’s Division of Recalls and Compliance.<br />

The report may be filed by mail (4330 East West Highway,<br />

Room 613, Bethesda, MD 20814), telephone<br />

(301-504-7913), fax (301-504-0359) or electronically<br />

through the CPSC website (www.cpsc.gov).<br />

What can a company do beforehand to prepare for a<br />

product recall? In addition to performing and thoroughly<br />

documenting all of the product and component tests<br />

required for a given product, companies should have a<br />

system in place to make sure that product defect and<br />

hazard information is captured and channeled to responsible<br />

managers so that they can evaluate and report it to<br />

the CPSC, if appropriate. A company also should assign<br />

the responsibility of reporting product safety hazards to<br />

someone with knowledge of the product in question and of<br />

the CPSC’s reporting requirements. The person should have<br />

the authority to report to the CPSC or to quickly raise the<br />

reporting issue with appropriate decision-makers within the<br />

company.<br />

How will the CPSC evaluate a company’s handling of<br />

safety information? In evaluating when a report should<br />

have been filed, the CPSC considers what a company actually<br />

knew about the potential hazard posed by a product<br />

and what a reasonable person or firm acting in those<br />

circumstances would have known. Companies that are not<br />

responsible and informed about the safety of their products<br />

run a “great risk of future civil penalty liability” should a<br />

product recall ever be necessary, according to the CPSC.<br />

What is the Fast Track program? Fast Track is a CPSC<br />

program designed for companies willing and able to<br />

move quickly with a voluntary recall of their products. The<br />

program eliminates some of the procedural steps in the<br />

traditional recall process, including the CPSC’s preliminary<br />

determination that the product contains a defect that presents<br />

a substantial hazard.<br />

What is a CAP? A CAP, or “corrective action plan,” is a remedial<br />

action taken by a company in response to a product<br />

defect or risk. Depending on the nature of the defect or risk,<br />

CAPs could include the return of a product to the manufacturer<br />

or retailer for a cash refund or a replacement product,<br />

the repair of a product or public notice of the hazard. The<br />

goal of a CAP is to correct as many product defects or risks<br />

as possible in the most practical, cost-effective manner.<br />

Source: U.S. Consumer Product Safety Commission<br />

www.bedtimesmagazine.com


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Accurate<br />

labeling is<br />

the first line<br />

of defense<br />

against a<br />

potential<br />

product<br />

defect<br />

investigation.<br />

| 30 <strong>BedTimes</strong> February 2012<br />

federal regulations.<br />

Accurate labeling is the first line of defense against<br />

a potential product defect investigation, according to<br />

Joanne E. Mattiace, a principal of the Law Offices of<br />

Joanne E. Mattiace, a Westbrook, Maine-based law firm<br />

with a Washington, D.C., presence and focus.<br />

“If a label doesn’t appear to be right, that may lead to a<br />

product being singled out for inspection and testing,” she<br />

says.<br />

To avoid problems, Mattiace recommends that all parties<br />

in the distribution chain—manufacturers, importers,<br />

distributors, retailers—make sure that the products they<br />

are selling carry up-to-date safety law labels and registration<br />

numbers.<br />

When a company has reason to suspect a product<br />

may pose a risk to public safety, the law requires it to file<br />

a report with the CPSC within 24 hours of a responsible<br />

party—an official or employee capable of recognizing its<br />

significance—receiving the information. Prior to that<br />

point, the company is allowed five days for that information<br />

to move up the chain of command. A maximum of<br />

10 days is permitted for investigating the situation prior<br />

to filing a report.<br />

“A lot of companies won’t recognize a triggering event<br />

for a violation right away,” says David Osterman, also<br />

When a bedding manufacturer discovered a 16<br />

CFR Part 1633 burn test failure during a routine<br />

quality control check involving one of its popular<br />

mattresses several years ago, the company immediately<br />

initiated an investigation.<br />

The company spoke with <strong>BedTimes</strong> about its experiences<br />

but asked not to be identified.<br />

After conducting re-tests with similar products from multiple<br />

plants, it determined that a problem existed with a specific<br />

core-FR sock combination used on one mattress model during<br />

a limited time frame. The problem was sporadic—sometimes<br />

the mattress would fail a burn test and other times it would<br />

pass. It also was puzzling: Both the core and the sock were<br />

being used separately on other mattress models without a<br />

problem.<br />

“It was very alarming,” says a company executive directly<br />

involved with the recall. “None of our records until that point<br />

had indicated a problem. And neither of the suppliers responsible<br />

for these components claimed they had made any<br />

changes. But there clearly was a danger when these two specific<br />

components were combined. We knew we had to move<br />

quickly to address the situation.”<br />

The company immediately stopped production of the<br />

model with the troublesome core-sock combination. It also<br />

started tracing how many of the mattresses already had been<br />

made and where they had been shipped. A team was created<br />

to determine what other corrective actions needed to be<br />

taken and which parties—from suppliers and employees to<br />

retailers and consumers—needed to be notified.<br />

an attorney with Goldberg Segalla. “One trigger is the<br />

subjective standard: a defect in the product that poses a<br />

substantial risk of serious injury or death. The other is<br />

more objective: three lawsuits involving a product that<br />

have resulted in verdicts or settlements, no matter how<br />

nominal, within a two-year period.”<br />

Working with the CPSC<br />

Reporting a product to the CPSC doesn’t<br />

automatically mean that the agency will<br />

conclude that the product creates a substantial<br />

hazard or that a recall or other corrective action<br />

is necessary. The CPSC staff works with the reporting<br />

company to determine what’s appropriate. But since<br />

2008, the CPSC has taken a more active role in product<br />

safety inspection and enforcement.<br />

“Since the passage of the CPSIA, the CPSC has gotten<br />

a lot more sophisticated,” Mattiace says. “They are saying<br />

to companies, ‘Don’t just tell us about a problem; take a<br />

look at the problem and determine what you can learn<br />

from it.’ They want companies to constantly be fine-<br />

tuning their systems and procedures so that future problems<br />

are minimized.”<br />

If a recall is needed, the CPSC works with the company<br />

to put together an effective plan for public notifica-<br />

One mattress maker’s recall experience<br />

The company also made early contact with the U.S. Consumer<br />

Product Safety Commission to alert officials about the<br />

problem and the steps being taken to address it.<br />

“The CPSC was very helpful,” the bedding executive says.<br />

“They worked closely with us every step of the way, approving<br />

our plan for conducting a recall and providing other support<br />

as we moved forward.”<br />

Using its existing product traceability systems, the company<br />

determined that the core-sock combination in question<br />

had been used on nearly 6,000 beds already produced,<br />

shipped or sold. The company’s records showed exactly<br />

which stores had bought the beds, so contacting dealers<br />

was straightforward. Identifying individual consumers,<br />

however, was more of a challenge, since some stores had<br />

detailed records and others did not.<br />

“Tracking down consumers isn’t easy, so we made sure<br />

to use redundant methods of communication to spread<br />

the word,” the bedding executive says. In addition to news<br />

releases sent to the media and posted on the CPSC website,<br />

the company asked retailers to post notices. Using an<br />

outside specialist, a hotline was set up to field consumer<br />

inquiries.<br />

For those consumers who could be identified as potentially<br />

being affected, the company created a letter for retailers<br />

to send out explaining that the product “has a manufacturing<br />

defect, does not meet our standards and qualifies for a<br />

replacement.” The letter invited consumers to contact the<br />

retailer for further information.<br />

The fact that the core-sock combination was designed to<br />

www.bedtimesmagazine.com


tion and implementation of the recall. According to the<br />

CPSC’s Recall Handbook, the objectives of a recall are:<br />

1. to locate all defective products as quickly as possible<br />

2. to remove defective products from the distribution<br />

chain and from the possession of consumers<br />

3. to communicate accurate and understandable information<br />

in a timely manner to the public about the<br />

product defect, the hazard and the corrective action.<br />

The CPSC advises companies to design all informational<br />

material “to motivate retailers and the media to get<br />

the word out and consumers to act on the recall.” Typical<br />

forms of communication include a joint press release<br />

from the CPSC and the company; a dedicated toll-free<br />

number for consumers to call to respond to the recall notice;<br />

postings on company websites; video news releases;<br />

notices to distributors, dealers, sales representatives,<br />

retailers and other parties involved with the product; and<br />

other notices to consumers.<br />

“Companies need to communicate clearly and completely,”<br />

Mattiace says. “It’s important that messages be<br />

consistent so that consumers understand the nature of<br />

the problem and what their options are.”<br />

Because the goal of any recall is to retrieve and then<br />

repair or replace products already in consumers’ hands,<br />

as well as those in the distribution chain, it’s essential that<br />

be easily zipped on or off the mattress made the recall easier<br />

than it might have been. For those products still in factory or<br />

store warehouses, the company was able to simply swap out<br />

the core-sock combination with another approved sock.<br />

The company offered consumers three, free-of-charge options:<br />

They could get a replacement kit mailed directly to them<br />

for self-installation, they could arrange for a technician to<br />

come to their home to install the kit for them or the company<br />

‘Consumers ended up with a<br />

positive attitude about our company<br />

because we offered to customize<br />

the corrective action.’<br />

would take back their mattress and give them a new <strong>version</strong>.<br />

During the first week the recall was made public, the<br />

company received 202 contacts from consumers. After a<br />

year, a total of 1,222 consumers called or wrote the company<br />

to inquire whether the recall affected them. Serial<br />

numbers were used to determine if particular products were<br />

part of the recall.<br />

In the end, the company received fewer than 600 verified<br />

consumer claims under the recall. Of those, 285 were sent<br />

a kit for self-installation, 260 were sent a kit for installation<br />

by a technician and 26 received a replacement mattress.<br />

“The CPSC says that about 20% of the product affected<br />

by a typical recall comes back and gets changed out,” says<br />

the company representative. “But you have to be geared<br />

companies maintain accurate records about the design,<br />

production, distribution and marketing of each product<br />

for the duration of its expected life cycle. To make sure<br />

that these records are accurate and accessible at the time<br />

of a recall, the CPSC recommends companies appoint a<br />

recall coordinator, as well as a backup coordinator, before<br />

an event actually occurs.<br />

A company’s recall coordinator should be responsible<br />

for receiving and processing all information regarding<br />

the safety of the company’s products, including quality<br />

control records, engineering analyses, test results, consumer<br />

complaints, warranty returns or claims, lawsuits<br />

and insurance claims. Ideally, the recall coordinator has<br />

full authority to take the steps necessary to initiate and<br />

implement all recalls, with the approval and support of<br />

the president or chief executive officer.<br />

Getting help<br />

When faced with a recall, company executives<br />

have two choices: They can do the work<br />

themselves, following the steps outlined in<br />

the CPSC’s online Recall Handbook, or they can hire an attorney<br />

or other adviser, such as ExpertRECALL. Based in<br />

Indianapolis, ExpertRECALL handles everything involved<br />

in a recall, from setting up a call center and managing<br />

‘At all times,<br />

consumers,<br />

the media<br />

and<br />

regulators<br />

need to see<br />

that the<br />

company has<br />

a clear plan<br />

in place and<br />

is doing<br />

everything it<br />

can to make<br />

things right.’<br />

up to repair or replace it all. Thankfully, we weren’t required<br />

to start taking back product right away so we had time to<br />

build up a stock of replacement covers.”<br />

It took about four months between the time the company<br />

discovered the problem and when it started replacing<br />

product.<br />

Reflecting on the recall experience, the executive says<br />

everything went smoothly. For that, he credits good organization,<br />

teamwork and clear communication with the CPSC<br />

and other outside parties.<br />

“The CPSC was very complimentary about our attitude<br />

and attention to detail in dealing with this recall,” the company<br />

official says.<br />

In addition, he says, “consumers ended up with a positive<br />

attitude about our company because we offered to<br />

customize the corrective action for them and make it as<br />

painless and easy as possible.”<br />

For other companies faced with a possible recall, the executive<br />

says his best advice is “to follow the law, keep good<br />

records and bring in consultants when it’s appropriate.”<br />

In this case, the company hired Gordon Damant, former<br />

head of the California Bureau of Home Furnishings and<br />

Thermal Insulation and an expert on the mattress industry’s<br />

fire safety issues, “because we wanted an outside source to<br />

make sure we were analyzing the problem correctly. Having<br />

him involved also gave us more credibility with the CPSC.”<br />

“We also would suggest, in addition to the required<br />

prototype and confirmation burns, that companies do<br />

random burns on all their models periodically to make sure<br />

everything is still in compliance,” the executive says. “That’s<br />

how we discovered this problem and were able to correct it<br />

before it became much larger.”<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 31 |


| 32 <strong>BedTimes</strong> February 2012<br />

claims to collecting and destroying products after they’re<br />

returned. Since its formation in 2003, the company has<br />

handled more than 2,500 recalls.<br />

With any recall, there are four key goals, says Mike<br />

Rozembajgier, ExpertRECALL vice president of recalls:<br />

“Protect the public, protect the brand, remove and destroy<br />

the product, if necessary, and complete the process<br />

as efficiently as possible. And, at all times, consumers, the<br />

media and regulators need to see that the company has a<br />

clear plan in place and is doing everything it can to make<br />

things right.”<br />

Finally, Rozembajgier urges company leaders to regard<br />

product safety compliance as a “moving target” that<br />

requires daily attention.<br />

“A compliance program needs to be more than a<br />

binder on a shelf collecting dust,” he says. “It has to be<br />

something that the whole company understands and puts<br />

into practice so that all rules and standards are met.”<br />

To help companies ensure that they have the proper<br />

systems in place, firms such as Lilly Management Group<br />

in St. Charles, Ill., conduct mock CPSC plant inspections<br />

and reviews of flammability compliance programs.<br />

“Our program is designed to help companies evaluate<br />

their compliance status, identify shortcomings or gaps<br />

Crisis planning requires good communication<br />

When faced with a possible product recall, too<br />

many company executives “play ostrich” rather<br />

than take decisive action and communicate with<br />

all stakeholders, says Jonathan Bernstein, president<br />

of Bernstein Crisis Management in Sierra Madre, Calif.<br />

“They wait until the recall is required and then try to figure<br />

out what to do, resulting in additional risk for consumers and<br />

the company’s reputation,” Bernstein says.<br />

The author of the new book, Manager’s Guide to Crisis<br />

Management, Bernstein has handled communications for a<br />

number of major product recalls. He offers these 10 tips for<br />

effective crisis communications:<br />

1. Be prepared The best time to prepare for a negative event<br />

is before it happens. Bernstein recommends that companies<br />

conduct brainstorming sessions about potential recalls and<br />

then develop a clear plan of response that addresses key<br />

operational, legal and public relations issues.<br />

2. Appoint and train a team A small team of senior executives<br />

should be formed and trained to manage communications<br />

in the event of a crisis. Ideally, the team is led by the<br />

president or chief executive officer, along with the company’s<br />

top PR executive and legal counsel as advisers. If the in-house<br />

PR executive doesn’t have sufficient crisis communications<br />

expertise, the company may need to retain an agency or<br />

independent consultant. Other team members should be the<br />

heads of all major divisions, such as finance, human resources<br />

and operations.<br />

3. Create contact lists Who are the stakeholders—employees,<br />

suppliers, distributors, retailers, etc.—who would be affected<br />

by a recall? Company leaders must ensure that a system is in<br />

place so that all stakeholders can be reached quickly in the<br />

event of a recall.<br />

4. Empower all employees with accurate information During<br />

a crisis, employees are PR representatives—whether a company<br />

wants them to be or not. “Don’t try to control damage<br />

by restricting the flow of information internally,” Bernstein says.<br />

“Be sure every member of your organization is equipped with<br />

the information necessary to represent the situation accurately<br />

to anyone who asks.”<br />

5. Use all available communication channels It is “absolutely<br />

essential,” Bernstein says, for companies to establish notification<br />

systems that will allow them to rapidly reach stakeholders<br />

using multiple channels, including phone, email and fax. This<br />

increases the odds that a message will get through. “It’s better<br />

to over-communicate than take the risk that important stakeholders<br />

miss the message,” he says.<br />

6. Consider the use of “virtual” incident management There<br />

are a number of Internet-based systems that allow recall team<br />

members to exchange real-time information, access current<br />

communications documents and keep team leaders updated,<br />

even if they are geographically scattered.<br />

7. Identify backups for critical people and systems “Assume<br />

that some recall-related lead personnel will not be available<br />

when you need them,” Bernstein says. “Assume that the computer<br />

system where you maintain your stakeholder contact lists<br />

might crash. Assume other similar worst-case scenarios and<br />

make backup plans accordingly.”<br />

8. Make decisions based on protecting the brand, not just<br />

the legal risks The infamous Bridgestone-Firestone tire recall<br />

in 2000 started “far too late because the company’s leadership<br />

was considering risks other than the most important<br />

one—the risk of aggravating the court of public opinion,”<br />

Bernstein says.<br />

9. Focus communications A few angry people can make<br />

waves completely disproportionate to their numbers or even<br />

to the injury suffered. The recall process should include an<br />

“escalated cases” team to focus on such complaints.<br />

10. Take responsibility Public backlash over a recall can<br />

occur for two reasons, Bernstein says: Distress that a product<br />

is defective and distress over the manner in which the<br />

recall was—or wasn’t—communicated. “you minimize public<br />

backlash by being proactive and transparent,” he says. And<br />

don’t wait for regulating agencies, such as the CPSC (U.S.<br />

Consumer Product Safety Commission), to get involved before<br />

communicating. “Bureaucratic processes can often delay<br />

how much time passes before distributors and consumers are<br />

notified—a delay which, in worst-case scenarios, can cause<br />

injuries or deaths,” Bernstein says.<br />

www.bedtimesmagazine.com


n RESOURCES<br />

U.S. Consumer<br />

Product Safety<br />

Commission<br />

Main site<br />

www.cpsc.gov<br />

To download the<br />

CPSC’s Recall<br />

Handbook<br />

www.cpsc.gov/<br />

businfo/8002.html<br />

CPSC’s consumer<br />

database for reporting<br />

unsafe products<br />

www.saferproducts.gov<br />

Goldberg Segalla<br />

Law firm with offices<br />

in Connecticut, New<br />

Jersey, New York<br />

and Pennsylvania<br />

that specializes in<br />

litigation and serves<br />

as trial attorneys for a<br />

number of Fortune 100<br />

companies.<br />

www.goldberg<br />

segalla.com<br />

The Law Offices of<br />

Joanne Mattiace<br />

Law firm based in<br />

Westbrook, Maine, that<br />

specializes in helping<br />

corporate clients<br />

meet product safety<br />

requirements and<br />

standards.<br />

www.productsafety<br />

law.net<br />

ExpertRECALL<br />

Indianapolis-based<br />

company that helps<br />

businesses manage<br />

the various aspects of<br />

a product recall.<br />

www.expertrecall.com<br />

Lilly Management<br />

Group<br />

Consulting firm based<br />

in St. Charles, Ill., that,<br />

among other things,<br />

helps mattress makers<br />

comply with federal<br />

safety standards.<br />

www.lilly<br />

management.com<br />

| 34 <strong>BedTimes</strong> February 2012<br />

in their program and then resolve those issues,” says Bob<br />

Sabalaskey, Lilly Management Group vice president of<br />

manufacturing and product engineering. “It provides<br />

mattress manufacturers with a ‘real-world’ inspection<br />

experience and the opportunity to assess their FR compliance<br />

readiness prior to an inspection by the CPSC.”<br />

As part of that readiness, it’s critical that mattress<br />

manufacturers “keep complete, organized records that<br />

show they meet federal standards,” Sabalaskey says. “And<br />

when they modify a product’s materials or construction,<br />

they need to provide ‘reasonable criteria’ data that demonstrate<br />

changes made to that model will not affect FR<br />

performance of that model.”<br />

A company with a consistent, well-designed program<br />

of testing, monitoring and record keeping is in the best<br />

position to deal with any complaints that may arise, Possenti<br />

says.<br />

“That company will have the most credibility with the<br />

CPSC and will be in a position to remedy the situation<br />

with minimal impact,” she says. “You may end up recalling<br />

just one out of 10 products, say just the queen-size<br />

models, rather than 10 out of 10.”<br />

Unlike toys and other smaller, less expensive<br />

items, a bedding set is a relatively pricey item that’s<br />

typically difficult to fix.<br />

“That makes the cost of a recall higher, since<br />

the product typically has to move quickly out of<br />

the distribution chain and a replacement needs to<br />

be made,” Possenti says. “A mattress also has a long<br />

life span, which means there’s a longer period of<br />

liability.”<br />

In the end, a company with a strong compliance<br />

program will be in the best position to ensure product<br />

safety and avoid a possible recall.<br />

As Possenti concludes, “The best-managed recall<br />

is the one that never occurs.” n<br />

Consumer website bears watching<br />

Companies should monitor reports their about products<br />

While formal recalls of mattresses and foundations are rare, a new government website<br />

launched in 2011 invites any consumers who believe they were harmed by a consumer<br />

product regulated by the U.S. Consumer Product Safety Commission to report their complaints<br />

for posting on the site.<br />

Required as part of the Consumer Product Safety Improvement Act of 2008, the website,<br />

www.saferproducts.gov, provides a publicly accessible, searchable database of all such incident reports.<br />

Among the consumer product categories listed are mattresses, covers and pillows.<br />

Consumers submitting reports are not required to provide any proof to support the alleged incidents.<br />

Instead, consumers are asked to “click” on a button verifying that the information is accurate to<br />

the best of their knowledge. Consumers are asked to disclose their identities to the CPSC, but they can<br />

choose whether the CPSC, in turn, may disclose their identity to the company that made, imported or<br />

sold the product.<br />

Manufacturers, importers and private-labelers mentioned in these reports receive copies of the claims<br />

prior to posting. They then have 10 days to challenge the accuracy of the report, after which time the report<br />

will be posted on saferproducts.gov unless the CPSC finds it contains confidential or inaccurate information.<br />

If a decision is made to post the report, it is accompanied by the manufacturer’s written response.<br />

“Producers must be prepared to respond quickly to these notifications,” says Cheryl Possenti, an attorney<br />

with Goldberg Segalla in Buffalo, N.y. “Otherwise, they risk an untrue or misleading accusation being posted<br />

for all to see.”<br />

Though reported in news media, including <strong>BedTimes</strong>, many companies are unaware that this database<br />

exists, Possenti says.<br />

“They find out only after a complaint has already been posted and the damage to their image has been<br />

done,” she says.<br />

Possenti says it’s critical that all producers take the time to register on the site so that the CPSC has current<br />

contact information in the event of a complaint. Without that information, the CPSC’s notification may<br />

not reach a company in time for it to respond to the complaint prior to its public posting.<br />

The seriousness with which companies treat these claims varies greatly, says attorney David Osterman,<br />

also with Goldberg Segalla.<br />

“Brand-sensitive companies with strong consumer recognition will want to be very engaged so that erroneous<br />

claims aren’t put into the public domain,” he says. “And, if the claim is legitimate, it’s important to<br />

file a timely response so that the public knows how you’ve handled the problem and can be assured that it’s<br />

no longer an issue.”<br />

At the very least, companies need to be aware that a report has been received by the CPSC, he says:<br />

“That way, they can consider its merits and decide whether they want to respond or not.”<br />

www.bedtimesmagazine.com


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Natura World files for<br />

bankruptcy protection<br />

Natura World, a producer<br />

of organic and natural<br />

sleep products, has filed<br />

a notice of intent to restructure<br />

its business under the Canadian<br />

Bankruptcy and Insolvency Act.<br />

The notice was filed Dec. 27 at<br />

the Office of the Superintendent<br />

of Bankruptcy in Canada.<br />

Earlier that month, the Cambridge,<br />

Ontario-based company<br />

reached an agreement with<br />

its lender, Callidus Capital of<br />

Toronto, to provide $7.8 million<br />

Canadian ($7.6 million U.S.) in<br />

new financing. Natura World<br />

said that during the restructuring,<br />

it expects no disruption<br />

of service to its customers and<br />

that its improved cash position<br />

will enable it to improve<br />

relationships with company<br />

stakeholders.<br />

Natura World USA and its<br />

NexGel product group, headquartered<br />

in Wichita Falls,<br />

Texas, are not included in the<br />

filing. In October, the company<br />

cut its Texas work force by 26<br />

people and reduced production<br />

to a single shift.<br />

Ralph Rossdeutscher, Natura<br />

president, said the bankruptcy<br />

filing and restructuring were<br />

necessary to enable the company<br />

to shed debt it amassed<br />

when it made significant<br />

investments in new products,<br />

equipment and technologies<br />

just prior to the start of the<br />

recession.<br />

Under the plan filed with<br />

the bankruptcy office, Rossdeutscher<br />

would maintain a<br />

majority ownership stake in the<br />

company.<br />

“While we have reduced<br />

operating expenses significantly<br />

over the past two years and<br />

our current business run rate<br />

is actually profitable, we could<br />

not fully right the ship and<br />

pay down the debt we amassed<br />

several years ago without going<br />

through this reorganization process,”<br />

Rossdeutscher said.<br />

Solstice Sleep Products<br />

expanding in Florida<br />

Mattress, convertible sofa<br />

and futon maker Solstice<br />

Sleep Products has expanded<br />

into South Florida, leasing a<br />

former Spring Air manufacturing<br />

facility in Tampa, Fla.<br />

The Columbus, Ohio-based<br />

company currently occupies<br />

90,000 square feet of the<br />

206,900-square-foot facility<br />

and, as of November, had hired<br />

25 employees to begin mattress<br />

production, according to a news<br />

release from the Tampa Hillsborough<br />

Economic Development<br />

Corp.<br />

The company said it may add<br />

as many as 60 more workers as<br />

it increases production over the<br />

next several months.<br />

South Florida lost 150 mattress<br />

manufacturing jobs when<br />

the former Spring Air Co. ceased<br />

operations in 2009.<br />

“Not only was the former<br />

mattress factory well suited to<br />

handle our production requirements,<br />

the experienced labor<br />

pool helped us ramp up quickly<br />

and get production under way,”<br />

said Tom Szczurek, Solstice<br />

Sleep chief executive officer.<br />

News<br />

Investment firm buys Verlo<br />

New faces David Marcus, (left)<br />

president of Milwaukee-based<br />

Marcus Investments, and Chris<br />

Nolte, Verlo Mattress Factory<br />

Stores chief executive officer,<br />

say Verlo franchisees will see<br />

increased support under the<br />

new ownership.<br />

Family-owned investment firm Marcus Investments LLC has<br />

acquired franchisor Verlo Mattress Factory Stores from<br />

VyMaC Corp. Terms of the deal were not disclosed.<br />

Last year, Milwaukee-based Marcus Investments bought<br />

a Verlo franchisee group and its six southeastern Wisconsin<br />

stores out of receivership.<br />

“When we bought the Milwaukee franchisee stores, we<br />

quickly realized what a tremendous organization Verlo was<br />

and we saw the potential to really impact other franchisees<br />

on a broader scale,” said David Marcus, Marcus Investments<br />

president.<br />

The new owners said Verlo franchisees will begin to see<br />

increased support from the parent company and consumers<br />

will see enhancements in customer service and overall in-store<br />

experiences over the coming months.<br />

“Marcus Investments has actively sought investment opportunities<br />

with successful organizations that share a passion<br />

for their businesses and a commitment to superior customer<br />

service,” Marcus said. “The Verlo brand is known throughout<br />

the industry as a leader, and the franchise model of selling<br />

customized product on a local level was very appealing to us<br />

because, in many ways, it mirrors how the Marcus Corp. has<br />

achieved success for nearly 70 years.”<br />

Verlo Mattress Factory Stores, part of multifaceted industry<br />

supplier and sleep products producer VyMaC, was founded in<br />

1958 by Dale Williams and Guy Day and has about 40 stores<br />

throughout the United States.<br />

“Verlo needed a transfusion. I believe the new owners can<br />

deliver on that need,” said Dave Young, chief executive officer<br />

and majority owner of VyMaC, which has headquarters in Fort<br />

Atkinson, Wis. “What has been the focus of my entire adult life is<br />

being passed to another. I am entrusting them to steward the<br />

dream beyond where I have taken it. VyMaC will continue to<br />

supply goods to the great Verlo organization as my companies<br />

transition into a more focused position. We at VyMaC are<br />

excited about this change. We look forward to the separation<br />

and to growing our other mattress industry businesses.”<br />

Verlo headquarters have relocated to Milwaukee from Fort<br />

Atkinson. Chris Nolte will serve as CEO, Thomas Cass as president<br />

and Scott Baitinger as chief marketing officer.<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 39 |


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| 40 <strong>BedTimes</strong> February 2012<br />

+H_Ad_1drittel_Page_02_2012.indd 1 06.01.2012 14:03:12<br />

News<br />

Judge grants permanent injunction<br />

against Brooklyn Sleep Products<br />

federal judge has granted a default judgment and a permanent injunction ordering Brooklyn,<br />

A N.Y.-based Brooklyn Sleep Products Inc. and company President Francisco Chavez to stop<br />

manufacturing, importing, renovating and selling mattresses until they provide evidence that the<br />

company’s mattresses comply with federal flammability laws.<br />

Additionally, U.S. District Judge Roslynn R. Mauskopf of the Eastern District of New York<br />

ordered Brooklyn Sleep Products and Chavez to recall all mattresses, mattress sets or mattress<br />

pads sold to consumers that failed federal flammability tests. If the company fails to comply with<br />

the judge’s order, it can face fines of $1,000 per day.<br />

The U.S. Consumer Product Safety Commission filed suit against Brooklyn Sleep Products<br />

and Chavez after discovering that the company was selling mattresses that did not comply with<br />

federal flammability standards. The firm committed violations even after it had been preliminarily<br />

enjoined from selling mattresses in violation of federal standards, the CPSC said in announcing<br />

the judge’s decision on Nov. 10.<br />

“The judgment is a victory for the safety of consumers and the U.S. Consumer Product Safety<br />

Commission,” the CPSC said in a new release. Chavez could not be reached for comment.<br />

According to the CPSC, it conducted inspections and collected mattress samples at Brooklyn<br />

Sleep Products’ headquarters facility and at retail stores selling the company’s mattresses in Fall<br />

River, Mass., and Providence, R.I., in 2008. The CPSC also collected a noncompliant mattress<br />

made by Brooklyn Sleep Products at a Newark, N.J., store in 2010. The mattresses failed openflame<br />

tests conducted by the CPSC, the agency said.<br />

“Chavez admitted to CPSC inspectors that neither he nor Brooklyn Sleep Products tested<br />

their mattresses and mattress sets as required by law,” according to the news release. “Chavez<br />

failed to respond to numerous court filings against him.”<br />

In September 2008, January 2009 and again in March 2010, the CPSC requested that Brooklyn<br />

Sleep Products stop selling and distributing mattresses that failed to comply with federal laws.<br />

“But the firm continued to manufacture, renovate, sell, offer for sale and introduce into commerce<br />

mattresses in violation of the federal mattress flammability requirements, putting consumers<br />

at risk,” the CPSC said.<br />

Mattresses and mattress sets sold in the United States are required to comply with federal<br />

mattress flammability requirements, 16 CFR Part 1632 (the cigarette-ignition standard) and 16<br />

CFR Part 1633 (the open-flame standard).<br />

SHORTS<br />

SABA opens Dallas distribution center<br />

Adhesives supplier SABA North America, headquartered in Kimball, Mich., has<br />

opened a new warehouse in Dallas. The facility will provide more localized<br />

service to customers in the region, the company said. SABA also has distribution<br />

centers in its Michigan headquarters and in Atlanta; Commerce, Calif.; and<br />

Toronto. “We made this decision to better serve our customers within this rapidly<br />

expanding region,” said Jim Turner, SABA North America president. “This fits<br />

perfectly within our regionalized distribution strategy and will save our customers<br />

money and reduce transit times.”<br />

Glideaway, Jersey Shore Steel assist flood victims<br />

Mattress industry supplier Glideaway Bed Carriage Co., headquartered in St.<br />

Louis, and rerolled steel producer Jersey Shore Steel in Jersey Shore, Pa., have<br />

supplied 96 mattresses and other products to the American Rescue Workers of<br />

Williamsport, a charitable organization aiding residents of central Pennsylvania<br />

devastated by tropical storms Lee and Irene in September. “The mattresses<br />

were intended to provide some help and relief to families who have suffered<br />

from this horrible, unprecedented flooding,” said Ron Fredman, Glideaway<br />

executive vice president.<br />

www.bedtimesmagazine.com


Jamison consolidates manufacturing<br />

Mattress producer Jamison Bedding will close its Albany,<br />

Ga., manufacturing facility on March 1.<br />

The closure is part of an effort to maximize and consolidate<br />

production at its facility in Gallatin, Tenn., the company said.<br />

Jamison will transition customer deliveries, equipment and raw<br />

materials to its facility there.<br />

“The many measures we took over the past few years to<br />

reduce expenses proved insufficient, especially in the face of<br />

the general economic downturn,” said Frank Gorrell, president<br />

of the Franklin, Tenn.-based company. “While the decision<br />

to close a factory is never an easy one, we know it’s the<br />

right move for Jamison Bedding. This change will enable us<br />

to operate more efficiently, reinvest in our business and serve<br />

our customers even better.”<br />

Retailers in Florida, Georgia, South Carolina and southeast<br />

Alabama that received product from the 90,000-square-foot<br />

Albany factory will be served by the Gallatin plant, which is<br />

in relatively close shipping proximity to the Albany facility, the<br />

company said.<br />

“We’re very confident that retailers will experience few, if any,<br />

interruptions in the level and quality of service they’re accustomed<br />

to,” Gorrell said.<br />

| 42 <strong>BedTimes</strong> February 2012<br />

News<br />

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Comfort Solutions inks<br />

Bedding producer Comfort<br />

Solutions will be the exclusive<br />

licensee for the<br />

Dr. Breus Bed, the mattress<br />

collection developed<br />

by Michael Breus, a clinical<br />

psychologist, author and sleep<br />

expert.<br />

Breus’ successful eightmodel<br />

Dr. Breus Bed program<br />

will be incorporated into<br />

Comfort Solution’s sciencefocused<br />

family of brands,<br />

the Willowbrook, Ill.-based<br />

producer said.<br />

“We’re very excited about<br />

our alliance with Dr. Breus<br />

and the consumer’s confidence<br />

and trust in his mission,”<br />

said Dave Roberts,<br />

Comfort Solutions president<br />

and chief operating officer.<br />

“We recognize his credentials<br />

and expertise in the field of<br />

sleep and his achievements in<br />

developing bedding products<br />

and programs that simultaneously<br />

address sleep, health<br />

and life.”<br />

“I have great respect for<br />

the scientific and technological<br />

approach that Comfort<br />

Solutions employs in the<br />

design and development of its<br />

products,” Breus said. “We’re<br />

all looking forward to combining<br />

our expertise as part of<br />

a shared mission to help the<br />

consumer sleep better.”<br />

The Dr. Breus Bed had<br />

been produced since 2010<br />

under a licensing deal with<br />

Fort Lauderdale, Fla.-based<br />

International Bedding Corp.,<br />

When you are looking to create a one-of-a-kind environment<br />

of significance...Take a closer look at Wright...You'll love all<br />

we have to offer...<br />

foot protectors • bolsters • pillow shams • accent pillows<br />

headboards • floor graphics • handles • corner guards<br />

labels • retractable banners • wall and hanging posters<br />

backlit posters • window clings • digital signage<br />

www.wrightlabels.com • salesinfo@wrightlabels.com Snap to learn more.<br />

www.bedtimesmagazine.com


News<br />

deal with sleep expert Gold Bond expands west, south<br />

Since August 2011, mattress manufacturer Gold Bond has<br />

which ceased operations at<br />

the end of 2011.<br />

The Dr. Breus Bed line uses<br />

advanced, in-store diagnostics<br />

and marketing concepts<br />

that include information and<br />

question-and-answer<br />

sessions led by Breus at<br />

retail stores. It is aimed<br />

at attracting shoppers<br />

and tapping consumers’<br />

natural interest in sleep<br />

issues and better sleep<br />

health.<br />

A fellow of the American<br />

Academy of Sleep<br />

Medicine and a diplomat<br />

of the American Board<br />

of Sleep Medicine, Breus<br />

has authored two books<br />

on sleep and health and<br />

serves as the sleep expert<br />

for the website, WebMD. He’s<br />

also a contributing columnist<br />

to The Huffington Post website<br />

and appears regularly on<br />

TV shows such as The Today<br />

Show and The Dr. Oz Show.<br />

SHORTS<br />

opened 50 new accounts, expanding its sales territory south<br />

and west of the company’s Hartford, Conn., base. “Retailers at<br />

both the Las Vegas Market and High Point Market recognize<br />

that the Gold Bond name is synonymous with high-quality,<br />

value-priced mattresses—two things that are of the utmost<br />

importance to consumers, especially when the economy is in<br />

flux,” said Bob Naboicheck, Gold Bond president. “By expanding<br />

our sales force, we’ve been able to give Gold Bond a stronger<br />

presence in several new markets.” Retail accounts have<br />

been added in Florida, Georgia, New York, North Carolina,<br />

Ohio, western Pennsylvania, South Carolina and West Virginia.<br />

Mathis Brothers to build sleep shop in Oklahoma<br />

Furniture retailer Mathis Brothers plans to build a new sleep<br />

studio in Edmond, Okla., a suburb of Oklahoma City. The<br />

store is expected to open in June. “We’re building something<br />

really nice,” Kerry Tramel, president of Mathis Brothers’<br />

Lady Americana mattress division, told The Edmond Sun.<br />

When completed, the 11,800-square-foot store will showcase<br />

more than 60 models from brands, including Sealy,<br />

Serta, Detail Comfort, Lady Americana, Tempur-Pedic and<br />

Stearns & Foster.<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 43 |


Boyd launches Gel Rest<br />

Line extension In addition to Gel Rest gel foam mattresses,<br />

Boyd Specialty Sleep is offering three mattress toppers featuring<br />

its Micro Tec Gel.<br />

Boyd Specialty Sleep has<br />

introduced Gel Rest, a gelinfused<br />

memory foam mattress<br />

line. The four-bed collection began<br />

shipping in mid-December.<br />

With suggested retail prices<br />

from $799 to $1,299 in queen<br />

size, Gel Rest is aimed at giving<br />

| 44 <strong>BedTimes</strong> February 2012<br />

FR Materials (Fire Retardant)<br />

Barrier / Filler Cloth / Thread<br />

Quilt Backing<br />

Filler Cloth<br />

Flange<br />

Mattress Bags<br />

Staples & HogRings<br />

Insulator Pads<br />

Threads<br />

Adhesives<br />

Ticking<br />

Staple & HogRing Guns<br />

Springs<br />

retailers “outstanding quality<br />

and comfort, patent-pending<br />

features and great visual appeal<br />

at value price points that satisfy<br />

the middle market,” said Dennis<br />

Boyd, president of the St.<br />

Louis-based company. “It fills<br />

a gap that exists in the market<br />

News<br />

between higher- and lowerpriced<br />

memory foam or gel<br />

foam offerings.”<br />

Patent-pending features<br />

differentiate the beds from<br />

competing gel foam products,<br />

according to the company. Each<br />

model uses up to 3 inches of<br />

Micro Tec Gel, the company’s<br />

exclusive open-cell memory<br />

foam. The gel layer features<br />

Stay Cool channel venting in<br />

three zones, a patent-pending<br />

design that increases air flow<br />

through the bed.<br />

Gel Rest beds, which range<br />

from 8 inches to 13 inches high,<br />

can be shipped via overnight<br />

delivery service.<br />

The company also is offering<br />

Gel Rest toppers in 2-, 3- and<br />

4-inch thicknesses. They have<br />

suggested retail prices of $99 to<br />

$299 in queen size.<br />

Productos Retardantes<br />

de fuego<br />

(fibra / hilo / tela no-tejida)<br />

Tela No-Tejida<br />

Grapas<br />

Bolsas Plasticas<br />

Pegante<br />

Hilos<br />

Malla Plastica<br />

Cintilla de Cierre<br />

Pistolas para Grapas<br />

Telas<br />

Resortes<br />

Warehouse / Showroom Tel.: 305 885-9761<br />

Miami, FL 33166 Fax: 305 884-1803<br />

info@costainternational.net www.costainternational.net<br />

SHORT<br />

Comfort Solutions<br />

remodels Vegas space<br />

Willowbrook, Ill.-based<br />

licensing group Comfort<br />

Solutions has redone its<br />

showroom in the Las Vegas<br />

Market’s World Market<br />

Center to highlight its new<br />

Never Stop Dreaming<br />

brand identity. The sleek<br />

space blends new technologies,<br />

media and materials<br />

to better showcase<br />

market introductions. Also<br />

included are stations for<br />

sleep education, product<br />

training and discussion.<br />

The lobby—dedicated to<br />

the Never Stop Dreaming<br />

message—features<br />

a giant video screen,<br />

sofa seating and other<br />

amenities.<br />

www.bedtimesmagazine.com


Denver-based mattress manufacturer<br />

and retailer Denver<br />

Mattress has signed a distribution<br />

deal with Dehco Inc., an Elkhart,<br />

Ind.-based supplier to the recreational<br />

vehicle industry.<br />

“Denver Mattress has a longstanding<br />

tradition of providing<br />

quality sleep products at a reasonable<br />

price,” said Steve Papandrea,<br />

Dehco executive vice president of<br />

sales. “A good night’s sleep starts<br />

with a good mattress. RV owners<br />

expect to return from their vacation<br />

fully relaxed and re-energized<br />

and this can’t happen when<br />

they are sleeping on some of the<br />

inferior products currently being<br />

shipped with new RVs. With this<br />

new line of RV mattresses from<br />

Denver Mattress and Dehco,<br />

RVers can now receive a top-<br />

quality sleep product and feel<br />

completely at home on the road.”<br />

Denver Mattress’ collec-<br />

News<br />

Denver Mattress and RV supplier partner<br />

LAVA<br />

ZIPPERED<br />

MATTRESS COVERS<br />

tion of RV mattresses includes<br />

polyurethane foam beds with<br />

bio-based content, as well as<br />

GSG quilter makes U.S. debut<br />

innerspring models. They are<br />

made by the company’s hospitality<br />

division. Denver Mattress is<br />

part of the Furniture Row family<br />

of companies.<br />

Quilting equipment supplier Gribetz International, part of Leggett & Platt’s Global Systems<br />

Group in Sunrise, Fla., will debut its V16 mattress quilter at ISPA EXPO 2012, held March<br />

14-17 in Indianapolis. It will be the machine’s first U.S. appearance.<br />

Gribetz called the V16 “the newest, fastest quilter in the industry” and said the machine<br />

was well received by the international market when it was introduced at Interzum Cologne<br />

in Cologne, Germany, last year. The V16 can quilt continuous or tack-and-jump patterns<br />

at 1,600 rpm.<br />

Also at EXPO, the company’s Porter International brand will introduce new systems that<br />

have been designed to improve production efficiency when creating mattress designs that<br />

include zippers, handles, specialty borders and other features.<br />

GSG partner Merello will demonstrate its new wrapper for the first time in the United States.<br />

The ME105 can package as many as five mattress units per minute.<br />

The V16, ME105 and other machines will be exhibited in Booth 2433 in the Indiana Convention<br />

Center.<br />

Creativity Sewn<br />

to Meet Your Needs<br />

A.LAVA & SON CO. 4800 S.KILBOURN AVE. CHICAGO, IL 60632<br />

PHONE: (800)777-5282 FAX: (773)254-0800 customerservice@alavason.com<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 45 |


| 46 <strong>BedTimes</strong> February 2012<br />

News<br />

CertiPUR-US launches consumer website<br />

CertiPUR-US, a foam<br />

certification program, has<br />

created a new website,<br />

www.certipur.us, aimed at<br />

consumers with health and<br />

safety concerns about bedding<br />

and upholstery materials.<br />

The site also provides a list of<br />

companies that offer products<br />

containing certified flexible<br />

polyurethane foam, as well as<br />

resources for furniture and<br />

mattress industry manufacturers<br />

and suppliers.<br />

The new site is the first<br />

step in a marketing campaign<br />

to educate consumers about<br />

the benefits of CertiPUR-UScertified<br />

flexible polyurethane<br />

foams and to drive demand for<br />

certified products.<br />

“Mattress and furniture<br />

shoppers want to know where<br />

SHORT<br />

to find products containing<br />

certified foams and the website<br />

was designed to make that easier,”<br />

said Doug Sullivan, executive<br />

director of the Alliance for<br />

Flexible Polyurethane Foam,<br />

the organization that manages<br />

the certification program. “Being<br />

able to verify that the foam<br />

in your products is certified is<br />

also a powerful selling tool for<br />

manufacturers and retailers.”<br />

Sullivan said he has seen<br />

a surge in calls and emails<br />

from consumers looking for<br />

foam products that carry the<br />

CertiPUR-US seal and from<br />

companies in the furniture and<br />

mattress industries that want<br />

to promote their participation<br />

in the program. The seal<br />

validates that flexible polyurethanes<br />

for use in mattresses<br />

and upholstered furniture<br />

meet certain environmental,<br />

Gold Bond earns CertiPUR-US seal<br />

Mattress manufacturer Gold Bond, based in Hartford, Conn., is now including CertiPUR-US<br />

certified flexible polyurethane foams in its Cool Response Gel collection. The beds are part<br />

of the company’s U.S.-made EcoSense line of specialty sleep mattresses. “As more and<br />

more consumers become environmentally conscious, the materials used in the products<br />

they buy become equally as important,” said Bob Naboicheck, Gold Bond president. “The<br />

CertiPUR-US seal offers consumers looking for eco-friendly sleep products the confidence<br />

of knowing that some of the components used to make the collection are not only cooling<br />

and comfortable but have passed strict environmental, health and safety standards.”<br />

health, safety and performance<br />

guidelines.<br />

Details of the steps required<br />

in the certification process<br />

are available in the industry<br />

sections of the website. The<br />

resource also makes it easier<br />

for manufacturers and retailers<br />

to find participating foam suppliers<br />

and to review registration<br />

documents. The program<br />

is open to domestic and foreign<br />

producers of flexible polyurethane<br />

foam.<br />

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We also offer 80% discount from the Carolinas<br />

LTL Direct • Logistics • Consolidation • Time-Definite Delivery<br />

Dianne Francin • 877-282-5282 • dfrancin@triad.rr.com<br />

Serving AZ CA CT MA NC RI SC ISPA BOOTH #2204 www.cranstontrucking.com<br />

www.bedtimesmagazine.com


Protect-A-Bed relocates<br />

to larger headquarters<br />

Protect-A-Bed, a provider of bedding protection products, has<br />

moved its U.S. headquarters to a new office and warehouse facility<br />

in Wheeling, Ill.<br />

The new facility includes 20,000 square feet of office space and<br />

a 200,000-square-foot warehouse. Since 2008, the company had occupied<br />

a 31,000-square-foot facility in Northbrook, Ill.<br />

“Our company is quickly expanding, so we have moved to a much<br />

larger space to accommodate our growing customer needs,” said<br />

James Bell, Protect-A-Bed chief executive officer. “Protect-A-Bed is on<br />

track to grow 35% over 2010. Our new facility will help perpetuate<br />

our continual growth pattern and poise us for accelerated growth.”<br />

In addition to the Wheeling headquarters, Protect-A-Bed maintains<br />

a sales office in Philadelphia and product showrooms in Chicago,<br />

Las Vegas and New York City.<br />

News<br />

Pure LatexBLISS redesigns website<br />

A tlanta-based Pure LatexBLISS has revamped its<br />

website, www.latexbliss.com. The tablet- and smart<br />

phone-friendly site uses a combination of video and other<br />

online tools to educate on-the-go consumers about the<br />

company’s latex mattresses, pillows and toppers.<br />

“Our brand strategy has evolved to preselling consumers as<br />

they canvas the Internet in their search for the perfect mattress,”<br />

said Kurt Ling, Pure LatexBLISS co-founder and chief<br />

executive officer. “The company’s vision is to make selecting a<br />

mattress and pillow simple, easy and fun. We aim to help them<br />

get answers that are easy to understand. With the new website,<br />

retailers have a place to send customers to teach them about<br />

Pure LatexBLISS mattresses and pillows in a straightforward, fun<br />

and informative way.”<br />

The site is designed to appeal to both women and men.<br />

“Men and women experience different thought processes<br />

when shopping,” Ling said. “Women respond to emotional cues<br />

and language while men prefer more rational information.<br />

Avoiding industry jargon, our website will feature compelling,<br />

unambiguous content demonstrating how our mattresses and<br />

pillows contributes to a better night’s sleep.” The site will be<br />

updated frequently with content for consumers and retailers.<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 47 |


| 48 <strong>BedTimes</strong> February 2012<br />

News<br />

Duxiana redresses beds for 2012<br />

Duxiana, an ultrapremium<br />

mattress and<br />

sleep accessories producer<br />

based in Trelleborg, Sweden,<br />

and with U.S. headquarters<br />

in New York, has redesigned<br />

its DUX Bed for Life collection<br />

with coordinating store decor<br />

and point-of-sale materials.<br />

The collection is sold<br />

internationally at exclusive<br />

DUX sleep shops, 28 of which<br />

are in North America.<br />

The handmade four-bed<br />

line features new chocolate<br />

brown upholstery. Suggested<br />

Security-minded The top model in the DUX Bed for Life<br />

collection includes a safety compartment and comes<br />

with a fire extinguisher.<br />

retail prices range from $3,405 to $11,970 for a queen set.<br />

In addition to adjustable lumbar support, the top bed in the collection now has a security<br />

compartment for storing valuables and comes equipped with a portable fire extinguisher. The<br />

top two models in the group have six zones of interchangeable, innerspring “cassettes”—the<br />

Pascal Comfort Zone System allows two sleepers to adjust their side of the bed to their liking.<br />

Innovative Mattress<br />

buys retail chain<br />

Innovative Mattress Solutions<br />

in Winfield, W. Va., the parent<br />

company of sleep shop chains Mattress<br />

Warehouse and Sleep Outfitters,<br />

has purchased Mattresses<br />

Unlimited, in Nashville, Tenn.<br />

The acquisition includes 16<br />

stores and two distribution centers<br />

in the Louisville, Ky., and Nashville<br />

markets. This is the retailer’s first<br />

entry into Tennessee and gives it<br />

a total of 120 stores in five states,<br />

including Indiana, Kentucky, Ohio<br />

and West Virginia.<br />

“We are very pleased to expand<br />

our company’s presence in the<br />

Louisville market, my hometown,<br />

and the opportunity to enter the<br />

Nashville market is particularly exciting,”<br />

said Kim Knopf, Innovative<br />

Mattress Solutions chief executive<br />

officer.<br />

www.bedtimesmagazine.com


SHORT<br />

Fabrictech expanding<br />

Fabrictech International,<br />

a bedding protection<br />

supplier based in Cedar<br />

Grove, N.J., added more<br />

than 400 stores in the<br />

fourth quarter of 2011.<br />

The company attributed<br />

its expansion to successful<br />

merchandising and<br />

retailer incentives, along<br />

with new product offerings<br />

and improved product<br />

performance. Recent<br />

growth also has been<br />

driven by the introduction<br />

of OmniGuard Advance<br />

protectors, partnership<br />

with the National Sleep<br />

Foundation and the development<br />

of the PureCare<br />

Plush Antibacterial Silver<br />

pillow line, the company<br />

said.<br />

Graphic design and marketing<br />

services provider Wright<br />

of Thomasville has completed a<br />

major solar panel installation at its<br />

headquarters in Thomasville, N.C.<br />

The 364 panels are connected<br />

directly to the power grid at Duke<br />

Energy Corp., the power company<br />

serving central North Carolina.<br />

The panels generate about 83.72<br />

kilowatts of energy, which Duke<br />

Energy credits back to Wright,<br />

essentially cancelling out Wright’s<br />

electric bill. The company also received<br />

state and federal tax credits<br />

for the installation.<br />

“Our company has always<br />

been committed to environmental<br />

stewardship—be it through the<br />

inks we use or the recycling of<br />

production materials,” said Greg<br />

Wright, Wright of Thomasville<br />

president and chief executive<br />

News<br />

Wright of Thomasville harnesses solar energy<br />

Let the sun shine The new solar panels at Wright of Thomasville’s<br />

facility in Thomasville, N.C., produce more than 83 kilowatts<br />

of energy.<br />

officer. “We are now happy to add<br />

energy conservation to this list.<br />

The decision to install solar panels<br />

seemed like a natural progression<br />

in reducing our carbon<br />

footprint and advancing our<br />

environmental mission.”<br />

To illustrate its harnessing of<br />

solar power, the company has<br />

added a power-generating meter<br />

to its website and in the facility’s<br />

lobby.<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 49 |


Networking innovation<br />

education<br />

to the<br />

mattress industry!<br />

Meet mattress industry suppliers from around the world<br />

See the latest machinery, products, supplies and services<br />

Build relationships and make business connections<br />

Stay on top of industry trends and news<br />

Special Events!<br />

International Reception Tuesday, March 13, 5:00 pm – 6:00 pm<br />

Sponsored by Flexible Foam Products, Inc. A reception exclusively<br />

for international attendees the evening before the show floor opens!<br />

Welcome Reception Wednesday, March 14, 5:00 pm – 6:30 pm<br />

Sponsored by Atlanta Attachment Co. Enjoy food, drinks and<br />

fun socializing at this entertaining and interactive opening event!<br />

ISPA Industry Breakfast Friday, March 16, 7:45 am – 10:00 am<br />

Featuring Keynote Alan Hobson, Mt. Everest<br />

climber, world adventurer, best-selling author,<br />

and cancer survivor.<br />

The only trade show in the world devoted<br />

exclusively to the mattress industry.<br />

register today! www.ispaexpo.com<br />

march 14-17<br />

Indiana Convention Center<br />

Indianapolis, Indiana, USA<br />

2012<br />

www.bedtimesmagazine.com Feburary 2012 <strong>BedTimes</strong> 51 |


Tuesday, March 13<br />

Pre-Conference Seminar for International Attendees<br />

The World Mattress Industry: An Overview<br />

and the Latest Trends, 3:30 pm – 5:00 pm<br />

Speakers:<br />

n Alessandra Tracogna, Director, Country Analysis and<br />

Forecasts Unit, CSIL Centre for Industrial Studies<br />

n Mark Rupe, Senior Analyst for Consumer Durables,<br />

Longbow Research<br />

n Representatives of the Better Sleep Council (BSC)<br />

Designed especially for our international guests, this<br />

session will give you a comprehensive view of the current<br />

state of the international mattress market from several perspectives.<br />

The session will begin with the numbers, including<br />

a summary of the latest CSIL report covering mattress<br />

production, consumption and international trade from CSIL’s<br />

director of the country analysis and forecast unit. You will<br />

then hear from Mark Rupe, a senior analyst with Longbow<br />

Research, who has more than 10 years of experience in<br />

covering the consumer goods and services sector. Mark will<br />

discuss the mid and long-term consumer trends in the U.S.<br />

and global markets, and the impact the recession and changing<br />

demographics have on the mattress replacement cycle.<br />

Representatives of the Better Sleep Council (BSC) will then<br />

help you understand how to apply this information, as well<br />

as the results of the BSC’s research and other tools to your<br />

own market messaging.<br />

This session will be immediately followed by an<br />

INTERNATIONAL RECEPTION — your exclusive opportunity to<br />

network with colleagues and make valuable business connections<br />

with exhibitors and other attendees.<br />

RegistRation foR this session is limited to inteRnational attendees,<br />

and is pResented in english.<br />

Most sessions are free for ISPA members!<br />

Register online today at www.ISPAEXPO.com<br />

| 52 <strong>BedTimes</strong> February 2012<br />

First class educational sessions<br />

will help you stay on top<br />

of the latest trends!<br />

Wednesday, March 14<br />

Leveraging Key Benchmarking Tools to<br />

Improve Your Bottom Line! 3:00 pm – 3:45 pm<br />

Speaker: Thomas Noon, Principal, Industry Insights, Inc.<br />

How does your company measure up compared to your peers<br />

and how can you best plan for the future? ISPA’s Mattress<br />

Industry Wage and Cost Surveys (covering the U.S. and<br />

Canadian markets) can help! Both exclusive surveys, available<br />

only to ISPA members, provide a treasure trove of industryspecific<br />

data designed to help you understand how you stack<br />

up against your competitors and help you make better business<br />

decisions. Tom Noon, co-founder and principal of Industry<br />

Insights, Inc., the consulting and research firm that compiles<br />

ISPA’s surveys, will bring these numbers to life so you can you<br />

interpret and leverage the results while gaining insights into<br />

your own operations. All session participants will receive valuable<br />

executive summaries of the most recent surveys.<br />

Thursday, March 15<br />

What Motivates Women to Buy?<br />

Insights into How to Influence Women to Purchase<br />

and Build Loyalty with Your Brand, 7:45 am – 9:00 am<br />

Speaker: Delia Passi, CEO, Medelia, Inc.<br />

Women make or influence the vast majority of all consumer<br />

purchases, including mattresses. Marketing messages are<br />

important, but they only go so far in closing sales and creating<br />

loyalty with female customers. In this engaging session, you’ll<br />

hear from Delia Passi, the nation’s leading authority on selling<br />

to women and CEO of a successful training, consulting,<br />

and research firm. Her WomenCertified® series of training<br />

programs are based on more than a decade of research and<br />

experience in understanding what motivates women to buy.<br />

You’ll also be the first to hear the results of a survey of 5,000<br />

female consumers that will be conducted exclusively for this<br />

event. Hear Delia’s findings about what influences women to<br />

purchase one brand over another!<br />

www.bedtimesmagazine.com


The Importance of Selling Sleep, 11:00 am – 12:00 pm<br />

Moderator: Cindy Williams, VP of Client Services, InfoRetail<br />

Panelists: n Karrie Forbes, VP Marketing, Mattress Firm<br />

n Pete Bils, VP, Sleep Innovation, Select Comfort<br />

A mattress is more than just a commodity; it is an integral<br />

part of overall health and well-being. Find out how simply<br />

focusing on the importance of a good night’s rest can help<br />

educate consumers and sell more mattresses! In this interactive<br />

panel discussion, you’ll hear how you and your retailers<br />

can successfully engage customers by using sleep, rather than<br />

price, as the main discussion. Learn about statistics that show<br />

that more and better mattresses and accessories are sold<br />

when sales associates use this messaging. Also hear about the<br />

latest efforts of the Better Sleep Council to support you in<br />

correlating quality sleep to the purchase of a new mattress.<br />

Come armed with your questions for our panelists!<br />

Succeeding in the Chinese Market –<br />

Opportunities and Obstacles, 3:00 pm – 3:45 pm<br />

Speaker: Jeff Holmes, President & CEO, J. Holmes, LLC<br />

With an exploding middle class the demand for goods in<br />

China is growing rapidly. This offers many opportunities<br />

for mattress manufacturers, but entering this market<br />

also presents challenges and pitfalls. Jeff Holmes, former<br />

president and CEO of several of the largest U.S. furniture<br />

and bedding manufacturers/importers, and now consultant<br />

for manufacturers of interior furnishings, will discuss his<br />

insights on selling consumer goods in China. You’ll learn:<br />

• What is the Chinese consumer looking for?<br />

• How demographics, a rising standard of living and<br />

politics are driving Chinese consumption patterns<br />

• The dos and don’ts of exporting and strategic issues to<br />

consider when establishing your presence in China<br />

Hear what it takes to succeed in this and other growing Asian<br />

markets!<br />

There’s lots of exhibit hall space to cover at ISPA<br />

EXPO, so come with your colleagues so you can<br />

gather information, then share and compare!<br />

schedule subject to change. photogRaphy and videotaping is stRictly pRohibited on the exhibit flooR. audiotaping and videotaping of ispa educational sessions is<br />

not peRmitted. official photos and video taken at the event aRe the pRopeRty of ispa and may be used in futuRe pRomotion and on ispa’s social media sites.<br />

indianapolis, indiana<br />

has it all!<br />

Friday, March 16<br />

The Future of Mattress Recycling, 11:00 am – 11:45 am<br />

Moderator: Ryan Trainer, President, ISPA<br />

Panelists: n Mary Sharkey, Sales and Production Manager,<br />

St. Vincent de Paul Society of Lane County<br />

n Pascal Cohen, President, Recyc-Mattresses Inc/<br />

Recyc-Matelas Inc.<br />

A growing number of consumers and local governments are<br />

concerned about what happens to discarded mattresses. In<br />

response, more companies are dismantling used mattresses<br />

and selling the steel, foam and other materials they contain<br />

for use in manufacturing other products. At the same time,<br />

some states are considering whether to enact so-called<br />

Extended Producer Responsibility rules, which would make<br />

manufacturers legally responsible for collecting and recycling<br />

all used mattresses discarded in their states. While many agree<br />

that increased recycling of used mattress components would<br />

be good for the environment and the industry’s image, how<br />

best to accomplish that goal is unclear. Hear two seasoned<br />

recyclers as they share their insights on trends likely to affect<br />

mattress recycling, and discuss best practices they have<br />

developed to be more efficient and to attract a steady supply<br />

of used products. ISPA staff will also discuss the status of<br />

pending legislation.<br />

Register online today at WWW.ISPAEXPO.COM<br />

Learn more about the city at WWW.ISPAEXPO.COM/HOSTCITY.HTML<br />

ispa expo 2012 will take place in Indianapolis, Indiana, USA, a<br />

convenient, centrally-located city. Accessible by all modes of transportation,<br />

downtown Indianapolis is easy to get to and the convention center is just 15<br />

minutes from the international airport.<br />

The Convention Center is connected to major hotels, restaurants, and<br />

attractions via enclosed skywalks. The appealing and compact downtown<br />

area features public art and gardens, fine dining, shops, and entertainment.<br />

And in a city that built its reputation on sports both amateur and professional,<br />

you’ll almost always find some sort of competition going on. Indy<br />

is the perfect place for business and pleasure!<br />

www.bedtimesmagazine.com Feburary 2012 <strong>BedTimes</strong> 53 |


Book Your Stay at One of the Following<br />

Official ISPA EXPO Hotels<br />

OFFICIAL HOUSING RESERVATION FORM • HOTEL RESERVATION DEADLINE FEBRUARy 15, 2012<br />

Hotel Reservation Deadline: February 15, 2012<br />

There’s still time to take advantage of special low rates negotiated<br />

Indiana Convention Center<br />

with the following hotels, Indianapolis, located within IN walking distance of the<br />

Indiana Convention Center.<br />

ur Ways to Book<br />

1<br />

www.ispaexpo.com<br />

fficial Hotels & Rates<br />

2<br />

eadquarters Hotels<br />

Marriott Indianapolis Downtown<br />

350 W Maryland St<br />

Single/Double: $195<br />

3<br />

. Westin Indianapolis<br />

50 S Capitol Ave<br />

Single/Double: $188<br />

. Comfort Suites City Centre<br />

515 S West St<br />

Single/Double: $108<br />

4<br />

MARRIOTT INDIANAPOLIS DOWNTOWN (Co-Headquarters Hotel)<br />

350 West Maryland Street sleep@onpeakevents.com<br />

Indianapolis, Indiana 46225<br />

$195 Single/Double<br />

The lowest available room rates at event hotels have been specially negotiated.<br />

Other booking channels are continuously monitored to track down rival rates.<br />

Event rates are re-negotiated when necessary and the lower rates are applied to<br />

WESTIN INDIANAPOLIS (Co-Headquarters Hotel)<br />

already-booked rooms.<br />

50 South Capitol Ave<br />

Indianapolis, IN 46204<br />

$188 Single/Double<br />

COMFORT SUITES CITY CENTER<br />

515 South West Street<br />

Indianapolis, IN 46225<br />

SOLD OUT<br />

COURTYARD INDIANAPOLIS DOWNTOWN<br />

601 West Washington Street<br />

Indianapolis, IN 46204<br />

$154 Single/Double<br />

. Courtyard Indianapolis Downtown<br />

601 W Washington St<br />

Single/Double: $154<br />

. Crowne Plaza Union Station<br />

123 W Louisiana St<br />

Single/Double: $149<br />

5<br />

. Hampton Inn Downtown<br />

105 S Meridian St<br />

Single/Double: $125<br />

Staybridge Suites City Centre<br />

535 S West St<br />

Single/Double: $108<br />

6<br />

CROWN PLAzA UNION STATION<br />

123 West Louisiana Street<br />

Indianapolis, IN 46225<br />

$149 Single/Double<br />

HAMPTON INN DOWNTOWN<br />

105 S. Meridian<br />

Street Indianapolis, IN 46225<br />

SOLD OUT<br />

Rates do not include current tax of 17% or applicable surcharges, subject to change.<br />

Hotel Extras<br />

ave even more money by booking an official hotel.<br />

7<br />

Continental Breakfast<br />

Hot Breakfast<br />

Wireless Internet Access<br />

Internet Access<br />

STAYBRIDgE SUITES CITY CENTER<br />

535 South West Street<br />

Indianapolis, IN 46225<br />

SOLD OUT<br />

| 54 <strong>BedTimes</strong> February 2012<br />

ISPA ExPO 2012<br />

March 14-17, 2012<br />

Map<br />

(800) 220 5918 US Toll-free<br />

(312) 527 7300 Local<br />

7<br />

Book<br />

Now<br />

4 1<br />

3<br />

2<br />

Low<br />

rates!<br />

5<br />

(312) 329 9513 Fax<br />

Book online today and you could win a<br />

free night’s stay during the ISPA EXPO!<br />

Use our online system to simplify your group/block<br />

booking and reserve your rooms in real-time with an<br />

immediate confirmation. Log on to www.ispaexpo.com<br />

www.bedtimesmagazine.com<br />

and look for the housing link.<br />

6<br />

Map used to indicate approximate locations only.


Come See the Future of the Mattress<br />

ISPA 2012 | MARCH 14-17 | BOOTH 901<br />

It’s What’s Next. Now. by Springs Creative.<br />

www.springscreative.com • 803-324-6505


ispa expo 2012<br />

event sponsors<br />

| 56 <strong>BedTimes</strong> February 2012<br />

to the<br />

schedule at a glance<br />

Tuesday, March 13, 2012<br />

8:00 am – 5:00 pm Registration Open<br />

3:30 pm – 5:00 pm Pre-Conference Seminar: The World Mattress Industry: An Overview and the Latest Trends<br />

5:00 pm – 6:00 pm International Reception<br />

Wednesday, 14 March 14, 2012<br />

7:00 am – 5:00 pm Registration Open<br />

8:00 am – 9:00 am ISPA Women’s Network Breakfast<br />

9:00 am – 5:00 pm ISPA EXPO Exhibit Hall Open<br />

3:00 pm – 3:45 pm Leveraging Key Benchmarking Tools to Improve Your Bottom Line!<br />

5:00 pm – 6:30 pm WELCOME RECEPTION, featuring the Insomniaczzz<br />

Thursday, March 15, 2012<br />

7:00 am – 5:00 pm Registration Open<br />

7:45 am – 9:00 am What Motivates Women to Buy?<br />

9:00 am – 5:00 pm ISPA EXPO Exhibit Hall Open<br />

11:00 am – 12:00 pm The Importance of Selling Sleep<br />

3:00 pm – 3:45 pm Succeeding in the Chinese Market – Opportunities and Obstacles<br />

5:00 pm – 7:00 pm Private Exhibitor Appointments<br />

Friday, March 16, 2012<br />

mattress industry!<br />

7:00 am – 5:00 pm Registration Open<br />

7:45 am – 10:00 am Industry Breakfast featuring Alan Hobson – “Redefine the Possible”<br />

(included with your EXPO attendee registration)<br />

10:00 am – 5:00 pm ISPA EXPO Exhibit Hall Open<br />

11:00 am – 11:45 am The Future of Mattress Recycling<br />

5:00 pm – 7:00 pm Private Exhibitor Appointments<br />

Saturday, March 17, 2012<br />

8:30 am – 10:00 am Registration Open<br />

9:00 am – 12:00 pm ISPA EXPO Exhibit Hall Open<br />

Follow EXPO on Facebook, Twitter, and LinkedIn to receive the latest updates!<br />

www.sleepproducts.org<br />

schedule subject to change.<br />

www.bedtimesmagazine.com


The new foam for mattress relaxing the man<br />

without stressing the nature.<br />

ISPA EXPO 2012<br />

March 14-17, 2012<br />

Indianapolis, IN USA<br />

B O O T H - 1 7 0 1<br />

Via A. Colombo, 60 21055 Gorla Minore (VA) Italy<br />

E-mail: orsafoam@orsafoam.it - www.orsafoam.it www.bbfoam.it


expo<br />

2012<br />

exhibiting companies *<br />

| 58 <strong>BedTimes</strong> February 2012<br />

A. Lava & Son Co.<br />

Adfast Corp.<br />

Advance Fiber Technologies Corp/AFT<br />

AEC Narrow Fabrics<br />

American & Efird, Inc.<br />

American Nonwovens Inc.<br />

Apropa USA<br />

Aquila Textiles, Inc.<br />

Ateja Tritunggal<br />

Atlanta Attachment Company<br />

Balcan Plastics-First Film Extruding<br />

Baumer of America<br />

Bechik Products, Inc.<br />

Bekaert Textiles<br />

Black Bros. Co.<br />

BLR Lumber<br />

Bo-Buck Mills, Inc.<br />

Bodet & Horst GmbH & Co. KG<br />

BoMei Tex Ltd.<br />

Boyd Specialty Sleep<br />

BRK Group, LLC<br />

Bruin Plastics Company Inc.<br />

Burgess-Built Machinery Ltd.<br />

C.J. Hodder Lumber Company<br />

Carpenter Co.<br />

Changshu DAFA Warp<br />

Knitting Co., Ltd.<br />

ChemTick Coated Fabrics, Inc.<br />

Coats North America<br />

Costa International<br />

Cranston Trucking and Logistics<br />

Services<br />

Creative Ticking<br />

CT Nassau Tape - Ticking<br />

Culp Home Fashions<br />

D.R. Cash Inc<br />

Deslee Textiles USA<br />

Diamond Needle Corporation<br />

DMM Bedframe Lumber<br />

Duncan Tickings, Inc.<br />

Dunlap Sunbrand Int.<br />

DBA Jumpsource<br />

Earnhardt Manufacturing, LLC<br />

East Grace Corporation<br />

Eclipse Sleep Products/Eastman<br />

House Sleep Products<br />

Edgewater Machine Co., Inc.<br />

Enkev Group BV<br />

Enriquez Materials & Quilting, Inc.<br />

Entex Textil S. L.<br />

Ergomotion, Inc.<br />

FabricTech International<br />

Farnsworth Logistics, Inc.<br />

Fecken-Kirfel America<br />

Fine Cotton Factory, Inc.<br />

Flex-A-Bed<br />

Flexible Foam Products, Inc.<br />

FMA Trading LLC<br />

Foam Solutions, Inc.<br />

Foshan Qianfang Home<br />

Supplies Co., Ltd.<br />

Foshan Ruixin Nonwoven Co., Ltd.<br />

GelMakers LLC<br />

Global Latex<br />

Global Systems Group<br />

gommagomma s.p.a.<br />

Guangzhou Xinsheng<br />

Industrial Co.,Ltd.<br />

Hangzhou Chenyu Textile Co.,Ltd.<br />

Hangzhou Dongya Textile Co. Ltd.<br />

Hangzhou Landscape Imp.& Exp.<br />

Co. Ltd.<br />

Hangzhou Xiaoshan Lianhong<br />

Polyester Textile Co<br />

Hangzhou Xiaoshan Meixin<br />

Decorative Fabric Plant<br />

Hangzhou Xiashan DanDan Textile<br />

Hangzhou Xinyada Fabric Co., Ltd<br />

Harvard Manufacturing<br />

Enterprises, Inc.<br />

Healthcare Co., Ltd.<br />

Henkel Corporation<br />

Herculite Products, Inc.<br />

Hickory Springs Mfg.<br />

Hot Melt Technologies, Inc.<br />

IDEAL Fastener Corporation<br />

Industrias Marves S.A. de C.V.<br />

Innofa<br />

Integrity Software Solutions<br />

Intertek<br />

Interwoven Group<br />

Jacquard Textile South America S.A.<br />

James Cash Machine Company<br />

Jayhawk Plastics, Inc.<br />

Jiangsu Dreamerry Mattress<br />

Manufacturing LTD<br />

John Marshall & Company LTD<br />

Jomel Industries, Inc<br />

Jones Fiber Products, Inc.<br />

JSP New Market Development Group<br />

Knickerbocker Bed Company<br />

Komar Alliance LLC<br />

Ko-SI d.d.<br />

Lampe USA Inc.<br />

Latex Green (Private) Ltd.<br />

Latex International<br />

Latex Systems Co Ltd.<br />

Latexco LLC<br />

Lava<br />

Leggett & Platt Bedding<br />

Components Group<br />

Leigh Fibers, Inc.<br />

Lenzing<br />

Liberty Threads, N.A., Inc.<br />

Lonza Microbial Control<br />

Lucerne Textiles Inc.<br />

Macao Com. & Ind. Spring<br />

Mattress Manufacturer<br />

Maklada Spring Wire<br />

Markwell Florida<br />

Masias Maquinaria, S. L.<br />

Matsushita Industrial Co., Ltd.<br />

Matt Tech Inspections Inc.<br />

Maxime Knitting Mills Inc.<br />

Middleburg Yarn Inc.<br />

MidWest Nonwovens<br />

Milliken & Company<br />

Monks International NV<br />

Ningbo New Haiyan Belt<br />

Industry Co. Ltd<br />

OHM Systems Inc.<br />

Orsa Foam SPA<br />

P. Bjerre Inc.<br />

Pacific Spring Inc.<br />

Plastic Monofil Company<br />

Power Springs LLC<br />

Pratrivero Group<br />

Precision Blades Inc.<br />

Precision Fabrics Group<br />

Precision Textiles<br />

QAI Laboratories<br />

Qingdao Richriver Electrics Co., Ltd.<br />

Response Computer Group, Inc.<br />

Rock Island Industries<br />

SABA North America<br />

Shaoxing Huajian Mattress<br />

Machinery<br />

Simalfa<br />

Simmons Engineering Corporation<br />

Soff-Art<br />

Spec-Tex, Inc.<br />

Springs Creative Products Group<br />

Spuhl AG<br />

Stein Fibers Ltd.<br />

Stork Twin City Testing<br />

Sunkist Chemical Machinery Ltd.<br />

Tekscan Inc.<br />

Texas Pocket Springs<br />

The Govmark Testing Services Inc.<br />

Therapedic International<br />

Tietex<br />

TMI Products, Inc.<br />

Transfer Master Products, Inc.<br />

Uni-Source Textile<br />

Upaco Adhesives<br />

Veysel Kutuklu Mattresses Machinery<br />

Viking Engineering<br />

Vintex Inc<br />

VMOD Fibers LLC<br />

Westech Building Products ULC<br />

(Westlake)<br />

Wm. T. Burnett<br />

Wright of Thomasville<br />

Xidengbao Mattress Machinery<br />

(Guangzhou)Co., Limited<br />

Xsensor Technology Corp.<br />

Z Wood Products Co Inc<br />

register for<br />

ispa expo By<br />

feBruary 22<br />

aNd save!<br />

*as of January 3, 2012<br />

www.bedtimesmagazine.com


QUALITY BEDFRAME LUMBER MANUFACTURER<br />

Please stop by Bois Le Roux’s booth # 1443 during ISPA EXPO 2012 in Indianapolis<br />

March 14-17. You are welcome to meet our team to discuss what BLR can do for<br />

you regarding your lumber needs.<br />

Our FSC certi ed wood is another added value to our bedframe lumber<br />

and our company<br />

• Rigid, lightweight, resistant products providing better support that extends<br />

• Deal closely with the mill.<br />

• Two separate production lines for more versatility and greater productivity.<br />

Bois Le Roux Inc.<br />

www.blrlumber.com<br />

Phone: 819-877-2092 Toll Free from USA: 888-877-2098 Email: blr@blrlumber.com


Sealy CEO Rogers to step down<br />

Larry Rogers, president and chief executive officer of mattress<br />

major Sealy, is retiring after a 33-year career with<br />

the Trinity, N.C.-based company.<br />

Rogers, 63, will continue to lead Sealy until his successor is<br />

appointed. The company has hired an executive search firm.<br />

“On behalf of the board and everyone at Sealy, I would like<br />

to thank Larry not only for his leadership, but also for the dedication<br />

and commitment that he has given to Sealy for more<br />

than 30 years,” said Paul J. Norris, nonexecutive chairman of<br />

the Sealy board of directors. “During his tenure as CEO, he<br />

has guided the company through some of the most tumultuous<br />

times that we have seen in both the industry and the U.S.<br />

economy, while advancing Sealy’s status as the pre-eminent<br />

mattress company in the world. We appreciate his countless<br />

contributions over the years.”<br />

Before being named president and CEO in 2008, Rogers<br />

held various positions in the company, including president<br />

of Sealy North America, president of Sealy International and<br />

president of Sealy Canada.<br />

Newsmakers<br />

Rogers is credited with building Sealy’s international business<br />

and forging relationships, including those in the retail and<br />

supplier communities, throughout the global bedding industry.<br />

He played a critical role in entering the Chinese market,<br />

establishing a joint-venture system in Asia and building the<br />

company’s first plant in China. He also led the company’s<br />

entry into South America.<br />

More recently as CEO, Rogers guided Sealy through the<br />

most significant decline ever experienced by the bedding<br />

industry, stabilizing the business and leading the successful<br />

refinancing of the company in 2009, according to the company.<br />

He also focused employees on delivering innovative<br />

new product offerings, including a revamping of the Stearns &<br />

Foster line.<br />

“After more than three decades at Sealy, I have decided<br />

that the time is right for me to retire, knowing that I will leave a<br />

company that is well-positioned, despite the ongoing difficulties<br />

in the macroeconomic environment,” Rogers said. “I am<br />

proud to have been a part of this great company and to have<br />

played a role in Sealy’s expansion across the U.S. and<br />

worldwide.”<br />

Simmons promotes specialty products execs<br />

Atlanta-based mattress<br />

producer Simmons Bedding<br />

Co. has promoted Brad<br />

Hill to senior vice president<br />

and general manager of<br />

specialty products North<br />

America and Scott Smalling<br />

to chief of specialty innovation.<br />

Both report to Gary<br />

Fazio, Simmons chief executive<br />

officer.<br />

The promotions reflect<br />

Simmons’ commitment to advancing its position<br />

in the specialty category, the company said.<br />

Hill is responsible for creating consumer<br />

demand, elevating brand awareness, and driving<br />

the growth and profitability of the specialty<br />

category.<br />

He has 25 years of industry experience, most<br />

recently serving as senior vice president of sales<br />

operations and development in the Program<br />

Management Office for Simmons’ parent, AOT<br />

Bedding Super Holdings LLC. Hill joined Simmons<br />

in 2005 as senior vice president of supply<br />

chain.<br />

“Brad has been a valuable asset to Simmons<br />

and our parent company, AOT Bedding,” Fazio<br />

said. “Over the years, he has been responsible for<br />

developing our entire sales operations process,<br />

which includes a formalization of the robust ana-<br />

The promotions<br />

reflect Simmons’<br />

commitment to<br />

advancing its<br />

position in the<br />

specialty category.<br />

lytics capabilities that we rely<br />

on today. His expertise in operational<br />

excellence is perfectly<br />

suited for taking our specialty<br />

sleep division to the next level<br />

as we experience tremendous<br />

growth in the category.”<br />

Smalling’s new role as chief<br />

of specialty innovation allows<br />

him to focus more closely on<br />

the innovation and development<br />

of new foam specialty<br />

products, the company said. In addition to his<br />

technical work, he continues to serve as a brand<br />

ambassador, dedicating a portion of his time to<br />

promotional efforts.<br />

Smalling joined Simmons in 2007 as president<br />

of specialty sleep after Simmons acquired<br />

Comfor Products Inc., where Smalling served as<br />

CEO. At Comfor Products, he created a line of<br />

foam bedding products that evolved into Simmons’<br />

ComforPedic brand.<br />

“Scott’s knowledge of the foam category and<br />

his passion for the product is legendary in the industry,”<br />

Fazio said. “Scott really has his finger on<br />

the pulse of foam technology and what consumers<br />

want, and we look forward to him having the<br />

ability and resources to focus on innovations that<br />

will lead Simmons to become a formidable player<br />

in the specialty category.”<br />

Paramount Sleep<br />

expands sales group<br />

with two ‘elevators’<br />

M attress producer<br />

Paramount Sleep in<br />

Norfolk, Va., has added<br />

two “business elevators”<br />

to its sales team serving<br />

the Southeastern United<br />

States.<br />

Jim Vaughn was added<br />

to work with Paramount<br />

customers in North Carolina<br />

and South Carolina.<br />

He is a sales veteran with<br />

more than three decades<br />

of experience in the home<br />

furnishings industry, managing<br />

key and national<br />

accounts at Klaussner<br />

Furniture Industries and<br />

Broyhill Furniture.<br />

Aimee Matlock was<br />

hired to work with Paramount<br />

dealers in Florida<br />

and southern Georgia.<br />

Previously, Matlock was a<br />

territory sales manager<br />

for Sealy.<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 61 |


Pure LatexBLISS adds<br />

director of operations<br />

Mike Quinn<br />

Furniture First, a purchasing<br />

cooperative of U.S. furniture<br />

retailers headquartered in Harrisburg,<br />

Pa., has named Andrew<br />

Kauffman director of mattresses<br />

and Shauna Snyder director of<br />

accents and accessories.<br />

Kauffman has more than<br />

20 years of experience in the<br />

furniture and mattress industries.<br />

Most recently, he was operations<br />

manager and assistant<br />

buyer for a furniture retailer.<br />

He joined that company as sales<br />

manager and helped institute<br />

sales training guides for mattresses<br />

and upholstery. Prior to<br />

that, he was store manager and<br />

sales manager at a sleep shop<br />

chain in Pennsylvania. He began<br />

his home furnishings career<br />

delivering mattresses.<br />

“Andrew brings a working<br />

knowledge of the day-to-day<br />

challenges that independent<br />

furniture retailers face in this<br />

tough economy,” said Bill Hart-<br />

| 62 <strong>BedTimes</strong> February 2012<br />

Mike Quinn has been named director of<br />

operations at Atlanta-based latex mattress<br />

and accessories maker Pure LatexBLISS. In the<br />

newly created position, he oversees all manufacturing<br />

and distribution for the company.<br />

For the past 13 years, Quinn has held a<br />

number of positions at Shelton, Conn.-based<br />

Latex International, the new majority owner of<br />

Pure LatexBLISS. Most recently, he was director<br />

of operations for its largest latex factory. He<br />

joined the company as a lab technician as part of his degree program<br />

at Northwestern University.<br />

“As our production needs and distribution continue to grow at a<br />

brisk pace, we felt it was time to have a dedicated operations leader<br />

for our organization,” said Kurt Ling, Pure LatexBLISS co-founder<br />

and chief executive officer. “Our expanded relationship with Latex International<br />

presented us with an unprecedented opportunity to find a<br />

seasoned executive in-house to move into this key role for us.”<br />

Quinn is based in Connecticut and reports to Tom Sirois, Latex<br />

International chief operating officer.<br />

man, Furniture First president.<br />

“His knowledge of mattresses<br />

and sales will be a great resource<br />

for our members.”<br />

Snyder joined Furniture<br />

Newsmakers<br />

Boyd hires sales vice president<br />

Mattress producer Boyd Specialty<br />

Sleep, with headquarters in St.<br />

Louis, has appointed Dirk Smith<br />

vice president of sales for the Southwest<br />

region.<br />

Smith, based in Dallas, is responsible<br />

for sales and sales development for Boyd<br />

Specialty Sleep and the company’s Accent<br />

Furniture division in 10 Southern states. He Dirk Smith<br />

reports to President Dennis Boyd.<br />

Before joining Boyd, Smith was with Sealy for 16 years,<br />

holding posts in district sales management and field sales<br />

before serving as senior national account manager. Prior to<br />

that, he worked in food sales and distribution for Campbell<br />

Soup Co.<br />

“Dirk has a solid record of mattress sales, sales management<br />

and marketing performance involving a number of key<br />

retailers and chains, including national accounts,” Boyd said.<br />

“His proven industry expertise in the South will be very valuable<br />

to our continued development of the Southwest region<br />

and to the growth of our companies overall.”<br />

Furniture First names directors for mattresses, accessories<br />

First as director of accents and<br />

accessories, a newly created<br />

position. She is responsible for<br />

creating, managing and improving<br />

Furniture First’s supplier<br />

Englander honors two factories<br />

program relationships. She<br />

previously held positions with<br />

furniture retailers Art Van and<br />

Storehouse, as well as rug vendors<br />

Rizzy Home and Surya.<br />

M attress licensing group Englander Sleep Products, based in Olive Branch, Miss., held<br />

an awards presentation during its Dec. 8 board of directors meeting in Rome, Ga.<br />

The presentation and board meeting are annual events held at a different Englander<br />

licensee each year and include a review of the host plant’s best manufacturing practices.<br />

Kevin Toman, Englander president, presided over the awards ceremony.<br />

Mark Savel, general manager of Englander Northeast in North Billerica, Mass., accepted<br />

the Manufacturing Excellence Award.<br />

The criteria for manufacturing excellence are based on an assessment using a random<br />

teardown of an Englander product, Toman said. Components, tailoring and overall<br />

product quality are evaluated on a point system.<br />

Harvey Freeman, president of Englander Mid-Atlantic in Philadelphia, was presented<br />

with the Outstanding Sales Achievement Award.<br />

When presenting Freeman with the sales award, Toman said, “Englander is proud to<br />

present the award for outstanding accomplishment in achieving the highest percentage<br />

increase in the group and increasing Englander market share in the mid-Atlantic.”<br />

www.bedtimesmagazine.com


John Clark Jr., Eastern division<br />

vice president of sales for mattress<br />

producer Southerland Inc.,<br />

died Dec. 10 in Winter Haven,<br />

Fla., of heart failure. He was 57.<br />

Clark was a bedding industry<br />

sales veteran and had been with<br />

Nashville-based Southerland for<br />

five months.<br />

He began his career in the<br />

mattress industry at Sealy, where<br />

he spent nearly 20 years. He<br />

later held sales management<br />

positions at a Comfort Solutions/<br />

King Koil licensee (now Paramount<br />

Sleep) and Spring Air.<br />

Clark is survived by his wife,<br />

Debbi; three children, Janelle,<br />

Newsmakers<br />

Sales veteran John Clark Jr. dies<br />

Magniflex names sales director<br />

Mattress and sleep accessories producer Magniflex, based<br />

in Prato, Italy, has promoted Stefano Marescotti to sales<br />

director for North America. He is responsible for the growth and<br />

development of business in the United States and Canada.<br />

Marescotti joined Magniflex in 2010 as development manager,<br />

facilitating training, customer service and support between<br />

operations in the United States and Italy.<br />

Marescotti has more than 15 years of experience in retail,<br />

Darren and Ryan; three siblings,<br />

Karen, Sara and Bryant; and one<br />

grandchild.<br />

In lieu of flowers, the family<br />

requests contributions be made<br />

to Boy Scout Troop 565, Hope<br />

Presbyterian Church, 2110<br />

Cypress Garden Blvd., Winter<br />

Haven, FL 33884.<br />

n are you a newsmaker?<br />

Have you hired someone<br />

new? Earned a promotion<br />

yourself? Let us know. The<br />

deadline for Newsmakers<br />

in the April issue is March<br />

1. Email news releases to<br />

jpalm@sleepproducts.org.<br />

wholesale, production and customer relations in the Western<br />

European and U.S. markets. He spent three years with mattress<br />

retailer Sleepy’s as a district sales leader.<br />

“Stefano has a tremendous understanding of the mattress<br />

business at the retail level,” said Marco Magni, Magniflex global<br />

sales director. “He has played an important role with many of<br />

our North American customers in helping them better merchandise<br />

and sell our line. Stefano has relocated to the United States<br />

where he will be able to devote his full attention to our North<br />

American customers.”<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 63 |


| FEBRUARY<br />

Feb. 1-3<br />

Australian International<br />

Furniture Fair<br />

Sydney Exhibition Centre<br />

Sydney, Australia<br />

furniture@aec.net.au<br />

www.aiff.net.au<br />

Feb. 16-18<br />

Tupelo Furniture Market<br />

Mississippi Complex<br />

Tupelo, Miss.<br />

Phone 662-842-4442<br />

tfm@tupelofurnituremarket.com<br />

www.tupelofurnituremarket.com<br />

Above ISPA EXPO 2012<br />

March 14-17 in Indianpolis<br />

Right Tupelo Furniture Market<br />

Feb. 16-18 Tupelo, Miss.<br />

| 64 <strong>BedTimes</strong> February 2012<br />

Calendar<br />

| MARCH<br />

March 9-12<br />

International Furniture Fair<br />

Singapore/ASEAN<br />

Furniture Show<br />

Singapore Expo<br />

Singapore<br />

Phone 65-6569-6988<br />

sales@iffs.com.sg<br />

www.iffs.com.sg<br />

March 14-17<br />

ISPA EXPO 2012<br />

Indiana Convention Center<br />

Indianapolis<br />

Phone 703-683-8371<br />

kbellias@sleepproducts.org<br />

www.ispaexpo.com<br />

March 27-30<br />

Interzum Guangzhou<br />

China/China International<br />

Furniture Fair<br />

China Import & Export Fair<br />

Complex Pazhou<br />

Guangzhou, China<br />

Phone 86-20-8755-2468<br />

k.lee@koelnmesse.cn<br />

www.interzum-guangzhou.com<br />

www.bedtimesmagazine.com-


ISPA<br />

ISPA rolls out new logo<br />

For the first time in<br />

nearly 25 years, the<br />

International Sleep<br />

Products Association has<br />

a fresh logo design.<br />

“During the past<br />

three years, the mattress<br />

industry and ISPA<br />

have both faced many<br />

challenges and have had<br />

to adapt to a number<br />

of important market<br />

changes. The logo we<br />

adopted nearly 25 years<br />

ago when we became<br />

the International Sleep<br />

Products Association has<br />

served us well. But as our<br />

role as ‘the voice of the<br />

mattress industry’ has<br />

evolved and matured, the<br />

time has come to update<br />

our look,” says Mary<br />

Helen Uusimaki, ISPA<br />

vice president of membership<br />

and communications.<br />

“Like the enhanced<br />

level of commitment the<br />

ISPA team has taken in<br />

serving our members and<br />

the industry, our new<br />

logo takes a fresh look at<br />

ISPA battling producer responsibility laws<br />

One of the International Sleep Products Association’s key<br />

legislative fights this year is against “extended producer<br />

responsibility” legislation in states that would hold mattress<br />

manufacturers responsible for the disposable of their products<br />

at the end of their useful life cycles, driving up costs for the entire<br />

industry. <strong>BedTimes</strong> sat down with Chris Hudgins, ISPA vice<br />

president of government relations, to discuss the proposed<br />

bills and what they mean for the mattress industry.<br />

<strong>BedTimes</strong>: What is meant by the term “extended producer<br />

responsibility”?<br />

Hudgins: “Extended producer responsibility, or EPR for short, is<br />

a concept that’s been advanced by the environmental community<br />

during the past 10 or 15 years in various states. It essentially<br />

means that the manufacturer of a product is entirely responsible<br />

for the destruction and disposal of that product—usually in an<br />

environmentally friendly way—after the consumer is done using<br />

it. EPR started with products that posed a threat to the environment<br />

when improperly disposed of—electronics, tires, that kind<br />

of thing. Over time, environmentalists have begun to extend the<br />

concept to products such as mattresses, even though they don’t<br />

present environmental threats.”<br />

<strong>BedTimes</strong>: What is ISPA’s concern about EPR legislation?<br />

Hudgins: “EPR legislation considered in states generally requires<br />

that an industry create, fund and administer a state-specific<br />

system to dispose of its products at the end of their useful life<br />

cycle. That means providing ways of collecting the product from<br />

consumers and disposing of it in an environmentally sound way.<br />

It’s not only costly to the entire industry (many of the associated<br />

costs explicitly cannot be passed along to consumers), it makes<br />

the industry responsible for establishing and managing an<br />

entirely new bureaucracy. All of a sudden the mattress industry is<br />

visually representing who<br />

we are.”<br />

ISPA created its previous<br />

logo in 1987 when<br />

the association changed<br />

its name from the National<br />

Association of Bedding<br />

Manufacturers.<br />

The new logo was<br />

designed by Kung fu<br />

Creatives, a boutique<br />

design cooperative in<br />

Vienna, Va.<br />

ISPA encourages its<br />

members to use the association’s<br />

logo in their<br />

own marketing materials,<br />

including corporate<br />

stationery, websites and<br />

trade advertisements.<br />

There are some restrictions.<br />

For instance, ISPA<br />

logos can’t be used on<br />

any sleep product.<br />

Members using the<br />

old ISPA logo are asked<br />

to replace it with the<br />

new <strong>version</strong> as soon as<br />

possible.<br />

To download the new<br />

logo and read the guidelines<br />

for its use, visit the<br />

“Member Resources”<br />

section of the ISPA<br />

website,<br />

www.sleepproducts.org.<br />

For questions or<br />

comments about the<br />

logo, contact Uusimaki<br />

at mhuusimaki@<br />

sleepproducts.org or<br />

703-683-8371.<br />

in a whole new business, having to become experts in recycling<br />

instead of mattress manufacturing. In addition, we’re concerned<br />

that a state-by-state approach could leave mattress manufacturers<br />

having to manage product disposal under 50 different<br />

systems with 50 different rules. Advocates of EPR bills have said<br />

their goal is to have laws like these in every state. A state-by-state<br />

solution isn’t practical. If would end up being too costly and<br />

inefficient.”<br />

<strong>BedTimes</strong>: Where is EPR legislation being considered right<br />

now that could affect mattress producers?<br />

Hudgins: “ISPA led the way to defeat a bill in Rhode Island last<br />

year, but the R.I. General Assembly is back in session until June<br />

and we expect the bill to be reconsidered. The Connecticut legislature<br />

convenes this month and we expect lawmakers to consider<br />

a bill during the session before adjourning in May. Vermont and<br />

other states may consider a framework bill that doesn’t specifically<br />

address mattresses but could affect mattress producers.”<br />

<strong>BedTimes</strong>: What is ISPA doing to combat state EPR efforts?<br />

Hudgins: “In Connecticut and Rhode Island, we’re working with<br />

ISPA members in those states and state business groups such as<br />

the local Chamber of Commerce to build coalitions to defeat<br />

the bills. As part of a broader effort, ISPA is a founding member<br />

of the Product Management Alliance, a national group that promotes<br />

free-market solutions to product stewardship, and I serve<br />

on its board. Alliance members share a common belief that all<br />

parties in the supply chain share responsibility for managing a<br />

product throughout its life cycle. The group advocates for voluntary,<br />

flexible, market-based solutions.”<br />

<strong>BedTimes</strong>: What can ISPA members do?<br />

Hudgins: “If you’re an ISPA member, especially if you’re in one of<br />

these states, and want to get involved, contact me at<br />

chudgins@sleepproducts.org or 703-683-8371.”<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 65 |


a d v e r t i s e r s<br />

A. Lava & Son Co. 45<br />

Steve Appelbaum<br />

800-777-5282<br />

(800-777-LAVA)<br />

www.alavason.com<br />

Atlanta Attachment C2-1, 35<br />

Co. Inc.<br />

Hank Little<br />

770-963-7369<br />

www.atlatt.com<br />

Bloomingburg Spring 67<br />

& Wire Form Co. Inc.<br />

Vickie Schwarm<br />

740-437-7614<br />

www.bloomingburgspring.com<br />

BLR 60<br />

Martin Leroux<br />

819-877-2092<br />

www.blrlumber.com<br />

Bodet & Horst GmbH 40<br />

& Co. KG<br />

Ute Schmiedel<br />

49-37349-697-27<br />

www.bodet-horst.de<br />

Boyçelik Metal AS 33<br />

Erol Boydak<br />

90-532-274-3193<br />

www.boycelik.com<br />

Boyteks Tekstil AS 36-37<br />

Deniz Boydak<br />

90-352-322-0588<br />

www.boyteks.com<br />

Buhler Quality Yarns 29<br />

Corp.<br />

Victor Almeida<br />

706-367-9834<br />

www.buhleryarns.com<br />

Costa International 44<br />

Daniel Vazquez<br />

305-885-9761<br />

www.costa-international.com<br />

| 66 <strong>BedTimes</strong> February 2012<br />

Cranston Trucking 46<br />

& Logistics Services<br />

Dianne Francin<br />

336-887-9712<br />

www.cranstontrucking.com<br />

Diamond Needle Corp. 64<br />

Abe Silberstein<br />

800-221-5818<br />

www.diamondneedle.com<br />

Duroflex International 67<br />

George Mathew<br />

415-990-4343<br />

www.latexglobal.com<br />

Edgewater Machine 19<br />

Co. Inc.<br />

Roy Schlegel<br />

718-539-8200<br />

www.edgewatermachine.com<br />

Enriquez Materials 59<br />

& Quilting Inc.<br />

Silvia Enriquez<br />

323-725-4955<br />

www.enriquezquilting.com<br />

Foshan Ruixin Nonwoven 63<br />

Co. Ltd. (Rayson Global)<br />

Himy Lee<br />

86-757-85806388<br />

www.raysonchina.com<br />

Global Systems 24-25, C3<br />

Group<br />

Russ Bowman<br />

954-846-0300<br />

www.gsgcompanies.com<br />

Hengchang Machinery 43<br />

Factory<br />

Ren Ying<br />

86-769-8330-7931<br />

www.hcjixie.com<br />

Hickory Springs Mfg. Co. 2<br />

Rick Anthony<br />

828-328-2201<br />

www.hickorysprings.com<br />

John Marshall & Co. Ltd. 6<br />

Peter Crone<br />

64-3-341-2004<br />

www.joma.co.nz<br />

Kenn Spinrad Inc. 64<br />

Randy Weinstock<br />

800-373-0944<br />

www.spinrad.net<br />

Latex Systems Co. Ltd. 8<br />

Kitti Charoenpornpanichkul<br />

66-2-326-0886, Ext. 204<br />

www.latexsystems.com<br />

Lien A Co. Ltd. 41<br />

Pham The Duy<br />

84-8-38-777-999<br />

www.liena.vn<br />

Maxime Knitting Mills Inc. 50<br />

Lorne Romoff<br />

514-336-0445, Ext. 127<br />

514-265-8782<br />

www.maximeknitting.com<br />

Midwest Quality Bedding 48<br />

David Pritchett<br />

614-873-6667<br />

www.mqbedding.com<br />

MPT Group 14-15<br />

Andrew Trickett<br />

44-1706-878-558<br />

www.mptgroup.com<br />

New England Needles Inc. 38<br />

Tom Lees<br />

800-243-3158<br />

www.newenglandneedles.com<br />

Orsa Foam S.p.A. 57<br />

Monica Rossi<br />

033-160-9111<br />

www.orsafoam.it<br />

Pacific Spring Inc. 23<br />

Victor Nguyen<br />

626-272-8882<br />

P.T. RubberFoam 49<br />

Indonesia<br />

Andreas Janssen<br />

62-21-53662190<br />

www.rubberfoam.co.id<br />

SABA North America LLC 4<br />

Jim Turner<br />

810-824-4964<br />

www.saba-adhesives.com<br />

Simalfa 16<br />

Darren Gilmore<br />

973-423-9266<br />

www.simalfa.com<br />

Springs Creative 55<br />

(Firegard Brand Products)<br />

Scott Frisch<br />

803-324-6505<br />

www.springscreative.com<br />

Therapedic International 11<br />

Gerry Borreggine<br />

800-314-4433<br />

www.therapedic.com<br />

Tietex International C4<br />

Wade Wallace<br />

800-843-8390<br />

www.tietex.com<br />

Vintex Inc. 21<br />

Customer Service<br />

800-846-8399<br />

www.vintex.com<br />

Wright of Thomasville 42<br />

Area Account Executive<br />

800-678-9019<br />

www.wrightlabels.com<br />

XSENSOR Technology 47<br />

Corp.<br />

Isabelle Desroches<br />

866-927-5222<br />

www.xsensor.com<br />

www.bedtimesmagazine.com


For Sale<br />

n TAPE-EDGE MACHINES, MULTINEEDLE AND SINGLE-<br />

NEEDLE QUILTERS, long-arm label machines, sergers, etc.<br />

Contact Victor LeBron, American Plant and Equipment.<br />

Phone 864-574-0404; Fax 864-576-7204;<br />

Cell 864-590-1700; Email apesales@charterinternet.com;<br />

Web www.americanplantandequipment.com.<br />

n REBUILT AND RECONDITIONED MULTINEEDLE QUILTING<br />

MACHINES. Specializing in PATHE precision parts and service.<br />

Technical consultants. SEDCO. Phone 201-567-7141;<br />

Fax 201-567-5515.<br />

n TAPE-EDGE MACHINES, QUILTERS AND MISCELLANEOUS<br />

SEWING MACHINES. Contact Frank Carlino, U.S. Mattress<br />

Machinery. Phone 815-795-6942; Fax 815-795-2178;<br />

Email usmattmach@hotmail.com.<br />

n SURPLUS MACHINES FOR SALE BY OWNER. Gribetz<br />

DG2100 ($12,900), DG5500 ($5,900), DG1200 computerized<br />

($18,900), GI4300 tack-and-jump capable ($45,000)<br />

and DG3200 computerized ($35,000); EMCO 8413<br />

($3,000); tape-edge machines ($5,000); Spuhl, James Cash<br />

and Gribetz panel cutters from $2,500; WBSCO and Gribetz<br />

wrappers from $7,000; Spuhl unbalers from $2,500. Second<br />

C l a s s i f i e d s<br />

location: 3 computerized quilters—DG2100 and panel<br />

cutter, DG5500 tack-and-jump, EMCO 88-1-3-6<br />

computerized. Email mattressmachine@gmail.com.<br />

Employment Opportunities<br />

n LOOKING FOR MATTRESS TICKING FABRIC DESIGNER<br />

for contract work. Email ticking999@gmail.com.<br />

n PRODUCTION MANAGER NEEDED. Experience in the<br />

following:<br />

n running high-volume plant (2,000 pieces per day and<br />

growing)<br />

n l ean manufacturing and efficiency expertise with<br />

just-in-time fulfillment of orders<br />

n total quality management and eliminating<br />

nonvalue-added activity.<br />

Must be willing to relocate or commute to central New<br />

Jersey from close proximity, e.g., New York or eastern<br />

Pennsylvania. Other lead positions are available. Salary is<br />

commensurate with experience. Benefits include profit sharing,<br />

401(k), health insurance and life insurance. Join a winning<br />

team—Bedding Industries of America, makers<br />

of Eclipse, Therapedic and Eastman House brands of<br />

mattresses. Email resume to bedshop@aol.com or<br />

fax to 732-628-0155.<br />

www.bedtimesmagazine.com February 2012 <strong>BedTimes</strong> 67 |


FAA battling<br />

pilot fatigue<br />

The U.S. Department<br />

of Transportation and<br />

the Federal Aviation<br />

Administration recently<br />

announced a sweeping<br />

overhaul of the schedules<br />

of commercial passenger<br />

airline pilots to ensure they<br />

are well-rested before they<br />

enter the cockpit.<br />

Among other things, the<br />

new rules limit a pilot’s flight<br />

time to eight or nine hours—<br />

depending on the time of day<br />

he begins his first flight, the<br />

number of scheduled flight<br />

segments and the number of<br />

time zones he crosses.<br />

The FAA has set a 10-hour<br />

minimum rest period before<br />

a pilot begins a flight, a<br />

two-hour increase over the<br />

previous requirement.<br />

The revised rules also<br />

mandate that a<br />

pilot must have<br />

the opportunity<br />

to have eight<br />

hours of<br />

uninterrupted<br />

sleep<br />

within the<br />

10-hour rest<br />

period.<br />

| 68 <strong>BedTimes</strong> February 2012<br />

On Sleep<br />

REM sleep softens painful memories<br />

There may be something to the adage that time heals all wounds. Research from the University<br />

of California Berkeley indicates time spent in dream sleep can help a person overcome<br />

a painful ordeal.<br />

In a recent study, researchers found that during the dream phase of sleep, or REM sleep, the<br />

chemistry in our bodies that generates stress shuts down while the brain processes emotional experiences<br />

and takes the edge off difficult memories.<br />

The findings offer an explanation for why people with post-traumatic stress disorder have a hard<br />

time recovering from stressful experiences and suffer recurring nightmares. The research also offers<br />

clues into why we dream.<br />

“The dream stage of sleep, based on its unique neurochemical composition, provides us with<br />

a form of overnight therapy—a soothing balm that removes the sharp edges from the prior day’s<br />

emotional experiences,” says Matthew Walker, associate professor of psychology and neuroscience<br />

at UC Berkeley and senior author of the study.<br />

The researchers say the results offer some of the first insights into the emotional function of REM<br />

sleep, which typically takes up 20% of a healthy person’s sleeping hours. Previous brain studies indicate<br />

that sleep patterns are disrupted in people with mood disorders such as PTSD and depression.<br />

In the study, 35 adults were divided into two groups and shown 150 emotionally charged images<br />

and then shown them again 12 hours later, while an MRI scanner measured their brain activity.<br />

Half of the participants saw the images in the morning and evening, staying awake between the<br />

viewings. The other half watched the images in the evening and the next morning after a full night’s<br />

sleep.<br />

Participants who slept between viewings reported a significant decrease in their emotional<br />

reaction to the images. MRI scans also showed a dramatic reduction in reactivity in the amygdala,<br />

a part of the brain that processes emotions.<br />

In addition, the researchers recorded the electrical brain activity of the participants while they<br />

slept. They found that during REM sleep, certain electrical activity patterns decreased, showing that<br />

reduced levels of stress neurochemicals in the brain soothed emotional reactions to the previous<br />

day’s experiences. The study was published in the Dec. 6 issue of the journal Current Biology.<br />

There is a ‘wrong’ side of the bed<br />

A new study suggests it really is possible to wake up on the wrong side of<br />

the bed. Research conducted by Premier Inn, the largest hotel chain in<br />

the United Kingdom, reveals that people who sleep on the left side of the bed<br />

(if you’re lying on your back looking at the ceiling) are happier than those who<br />

sleep on the right. Further, lefties tend to be more upbeat and more capable of<br />

handling heavy workloads and stressful days.<br />

According to a news release, the study of 3,000 adults found more than 25%<br />

of people who sleep on the left side of the bed have a positive outlook on life<br />

compared with only 18% of those who sleep on the right side. More than half of<br />

the people surveyed said they wouldn’t swap sides with their partners. Threequarters<br />

of respondents said they thought it would be strange to sleep on the<br />

other side of the bed and a quarter said it would affect their mood the next day.<br />

www.bedtimesmagazine.com


ISPA EXPO March 14-17<br />

GSG Booth 2433<br />

Make your beds score on the retail floor with dramatic border styling.<br />

Global Systems Group has developed two of the most efficient ways to achieve this without<br />

investing in the expense and effort of maintaining a vast inventory of extra materials.<br />

Porter International has developed the PRM-1000 border<br />

ribbon machine for roll-to-roll application of decorative<br />

border production.<br />

For larger production, the Gribetz B45 quilter is ideal.<br />

Optional equipment can add these secondary elements<br />

during the quilting/slitting operation.<br />

GSG will demonstrate equipment for conventional border construction<br />

as well as new zipper and decorative border applications.<br />

See all the newest GSG equipment at ISPA EXPO Booth 2433.<br />

800-326-4742 954-846-0300 www.GSGexpo.com www.GSGcompanies.com


Finally there’s some good news about america’s borders.<br />

Good news gives us all a lift. Our border program continues to make leaps and strides.<br />

Now we’ve added the exceptional look and feel once reserved for upholstered furniture and panel systems.<br />

But that’s not all. We accept minimum orders and narrow widths. In custom colors. In cool designs. In a flash.<br />

You can understand why we get a little fired up now and then.<br />

M A T T R E S S S O L U T I O N S<br />

I N N O V A T E<br />

E C O Fa B R I C S , C O T T O N S , P R I N T S , j a C q u a R d S , P O LY E S T E R S , B L E N d S , S T I T C h B O N d S , Wa R P k N I T S , F I L L E R C L O T h S .<br />

Tietex International Ltd., 3010 North Blackstock Rd., Spartanburg, SC 29301, Ph. 864.574.0500, Fax 864.574.9490, www.tietex.com

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